一种化工物料高效筛选出料装置High-efficiency screening and discharging device for chemical materials
技术领域Technical field
本发明涉及化工技术领域,具体是一种化工物料高效筛选出料装置。The invention relates to the technical field of chemical engineering, in particular to an efficient screening and discharging device for chemical materials.
背景技术Background technique
化工是“化学工艺”、“化学工业”、“化学工程”等的简称。凡运用化学方法改变物质组成、结构或合成新物质的技术,都属于化学生产技术,也就是化学工艺,所得产品被称为化学品或化工产品。起初,生产这类产品的是手工作坊,后来演变为工厂,并逐渐形成了一个特定的生产行业即化学工业。化学工程是研究化工产品生产过程共性规律的一门科学。人类与化工的关系十分密切,有些化工产品在人类发展历史中,起着划时代的重要作用,它们的生产和应用,甚至代表着人类文明的一定历史阶段。Chemical industry is the abbreviation of "chemical process", "chemical industry", "chemical engineering" and so on. Any technology that uses chemical methods to change the composition or structure of a substance or synthesize a new substance is a chemical production technology, that is, a chemical process, and the resulting product is called a chemical or chemical product. In the beginning, these products were produced in hand workshops, and later evolved into factories, and gradually formed a specific production industry, the chemical industry. Chemical engineering is a science that studies the common laws of the production process of chemical products. The relationship between mankind and chemical industry is very close. Some chemical products have played an epoch-making important role in the history of human development. Their production and application even represent a certain historical stage of human civilization.
筛选是利用筛子使物料中小于筛孔的细粒物料透过筛面,而大于筛孔的粗粒物料滞留在筛面上,从而完成粗、细料分离的过程。该分离过程可看作是物料分层和细粒透筛两个阶段组成的。物料分层是完成分离的条件,细粒适筛是分离的目的。在一些化工材料生产后,需要把这些化工材料进行干燥处理后再进行筛选,使得工作人员更加方便的对材料进行分类,但是传统的筛选机自带的干燥机往往会设置在筛选箱的某一点,因此可能会造成干燥不均匀的情况,从而使得筛选出来的部分潮湿的化工材料还需要工作人员进行干燥处理之后重新进行筛选,从而给工作人员的工作带来了麻烦。Screening is the use of a sieve to make the fine material smaller than the sieve hole pass through the screen surface, while the coarse material larger than the sieve hole stays on the screen surface, thus completing the process of separating coarse and fine materials. The separation process can be seen as a two-stage composition of material stratification and fine particle penetration. Material stratification is the condition to complete the separation, and the purpose of separation is the proper sieving of fine particles. After some chemical materials are produced, these chemical materials need to be dried and then screened, making it easier for the staff to classify the materials, but the dryer that comes with the traditional screening machine is often set at a certain point in the screening box Therefore, it may cause uneven drying, so that some of the wet chemical materials that are screened out need to be dried by the staff and then screened again, which brings trouble to the work of the staff.
中国专利(公告号:CN209502228U)公开了一种具有干燥功能的化工用高效化工物料筛选机,包括底板,所述底板的上表面开设有滑槽,所述滑槽内滑动连接有两个滑块,且两个滑块的上表面均通过支撑板与同一个筛选箱的下表面固定连接,所述筛选箱的上表面与第一进料斗的下表面相连通,所述筛选箱的内表面分别设置有斜板和筛板,所述筛板的右侧面设置有第一出料管,所述第一出料管的左侧面与筛选箱的右侧面相连通,虽然该装置可以在一定程度上实现了对物料的干燥筛选,但是该装置明显背离了筛选的初衷,筛选效果十分不理想,因此,仍然需要进一步的改进。Chinese Patent (Announcement No.: CN209502228U) discloses a high-efficiency chemical material screening machine for chemical industry with drying function, which includes a bottom plate. The upper surface of the bottom plate is provided with a sliding groove, and two sliding blocks are slidably connected in the sliding groove. , And the upper surfaces of the two sliders are fixedly connected to the lower surface of the same screen box through the support plate, the upper surface of the screen box is in communication with the lower surface of the first hopper, and the inner surface of the screen box An inclined plate and a sieve plate are respectively provided, the right side of the sieve plate is provided with a first discharge pipe, and the left side of the first discharge pipe communicates with the right side of the screening box, although the device can be installed in To a certain extent, the dry screening of materials has been realized, but the device obviously deviates from the original intention of screening, and the screening effect is very unsatisfactory. Therefore, further improvement is still needed.
发明内容Summary of the invention
本发明的目的在于提供一种化工物料高效筛选出料装置,以解决上述背 景技术中提出的问题。The purpose of the present invention is to provide an efficient screening and discharging device for chemical materials to solve the problems raised in the background technology.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
一种化工物料高效筛选出料装置,包括筛选箱,所述筛选箱左侧上端连接安装板,安装板上端两侧安装电机架,电机架上端安装驱动电机,驱动电机前端安装主动带轮,主动带轮中部分别通过皮带连接有竖直带轮和水平带轮,水平带轮中部非圆心位置铰接有水平连杆,水平连杆另一端铰接有水平筛板,水平筛板另一端滑动连接有固定在筛选箱内壁的导向筒,所述竖直带轮中部非圆心位置安装竖直连杆,竖直连杆底端铰接有升降轴,升降轴底端通过螺纹部连接有转动筒,转动筒外侧通过轴承连接有固定杆,所述转动筒上端固定连接有离心桶。A high-efficiency screening and discharging device for chemical materials includes a screening box. The upper left end of the screening box is connected to a mounting plate, and a motor frame is installed on both sides of the upper end of the mounting plate. A driving motor is installed on the upper end of the motor frame. The middle of the pulley is connected with a vertical pulley and a horizontal pulley through a belt. The non-circular center of the horizontal pulley is hinged with a horizontal connecting rod, the other end of the horizontal connecting rod is hinged with a horizontal sieve plate, and the other end of the horizontal sieve plate is slidingly connected with a fixed On the guide tube on the inner wall of the screening box, a vertical connecting rod is installed at the non-circular center of the vertical pulley, the bottom end of the vertical connecting rod is hinged with a lifting shaft, the bottom end of the lifting shaft is connected with a rotating tube through a threaded part, and the outer side of the rotating tube A fixed rod is connected through a bearing, and a centrifuge bucket is fixedly connected to the upper end of the rotating cylinder.
作为本发明进一步的方案:所述离心桶内壁设置有若干搅拌叶,离心桶底端设置有若干离心孔。As a further solution of the present invention: the inner wall of the centrifuge bucket is provided with a number of stirring blades, and the bottom end of the centrifuge bucket is provided with a number of centrifugal holes.
作为本发明进一步的方案:所述升降轴中部设置有若干与搅拌叶相互配合的压板。As a further solution of the present invention: the middle of the lifting shaft is provided with a number of pressure plates that cooperate with the stirring blades.
作为本发明进一步的方案:所述固定杆固定于筛选箱内壁。As a further solution of the present invention: the fixed rod is fixed on the inner wall of the screening box.
作为本发明进一步的方案:所述水平筛板中部设置有若干筛选孔。As a further solution of the present invention: a number of screening holes are arranged in the middle of the horizontal sieve plate.
作为本发明进一步的方案:所述导向筒内壁设置有导向弹簧,导向弹簧左侧连接有导向板,导向板右端安装导向柱,导向柱固定于水平筛板右壁。As a further solution of the present invention: the inner wall of the guide cylinder is provided with a guide spring, the left side of the guide spring is connected with a guide plate, the right end of the guide plate is equipped with a guide column, and the guide column is fixed on the right wall of the horizontal screen.
作为本发明进一步的方案:所述筛选箱内部底端设有斜块,斜块之间的筛选箱底端设置有出料管,出料管底端安装密封块。As a further solution of the present invention: the inner bottom of the screening box is provided with oblique blocks, the bottom end of the screening box between the oblique blocks is provided with a discharge pipe, and the bottom end of the discharge pipe is equipped with a sealing block.
作为本发明进一步的方案:所述筛选箱下端两侧安装支撑腿,支撑腿底端安装缓冲垫。As a further solution of the present invention, supporting legs are installed on both sides of the lower end of the screening box, and cushioning pads are installed at the bottom end of the supporting legs.
作为本发明进一步的方案:所述竖直带轮和水平带轮分别通过限位板连接于筛选箱外壁。As a further solution of the present invention: the vertical pulley and the horizontal pulley are respectively connected to the outer wall of the screening box through a limit plate.
作为本发明再进一步的方案:所述安装板底端与筛选箱之间安装有加强板。As a further solution of the present invention, a reinforcing plate is installed between the bottom end of the mounting plate and the screening box.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
所述一种化工物料高效筛选出料装置,结构合理,设计新颖,通过设有的竖直带轮既实现了离心桶的转动,然后与上下升降的升降轴配合,实现了对化工物料的离心式粉碎出料作用,同时设置水平带轮确保了水平筛板的左右摆动,对出料后 的化工原料可以再次进行筛分出料,大大增加了化工物料筛选效率,实用性强,可靠性高。The described high-efficiency screening and discharging device for chemical materials has a reasonable structure and a novel design. The vertical belt wheel is provided to realize the rotation of the centrifuge barrel, and then cooperate with the lifting shaft that lifts up and down to realize the centrifugation of the chemical materials. Type crushing and discharging function, and the horizontal belt wheel is set to ensure that the horizontal sieve plate swings from side to side, and the chemical raw materials after discharging can be screened and discharged again, which greatly increases the screening efficiency of chemical materials, with strong practicability and high reliability. .
附图说明Description of the drawings
图1为一种化工物料高效筛选出料装置的结构示意图。Figure 1 is a schematic structural diagram of a high-efficiency screening and discharging device for chemical materials.
图2为一种化工物料高效筛选出料装置中离心桶的安装结构示意图。Figure 2 is a schematic diagram of the installation structure of a centrifugal barrel in an efficient screening and discharging device for chemical materials.
图3为一种化工物料高效筛选出料装置中导向筒的内部结构示意图。Figure 3 is a schematic diagram of the internal structure of a guide tube in an efficient screening and discharging device for chemical materials.
图中:1-筛选箱、2-导向筒、3-斜块、4-支撑腿、5-出料管、6-密封块、7-水平筛板、8-筛选孔、9-限位板、10-水平带轮、11-水平连杆、12-皮带、13-驱动电机、14-主动带轮、15-电机架、16-安装板、17-加强板、18-竖直带轮、19-竖直连杆、20-升降轴、21-离心桶、22-搅拌叶、23-压板、24-固定杆、25-转动筒、26-螺纹部、27-离心孔、28-导向弹簧、29-导向板、30-导向柱。In the picture: 1-screening box, 2-guide tube, 3-inclined block, 4-support leg, 5-discharge tube, 6-seal block, 7-horizontal sieve plate, 8-screening hole, 9-limiting plate , 10-horizontal pulley, 11-horizontal connecting rod, 12-belt, 13-drive motor, 14-active pulley, 15-motor frame, 16-mounting plate, 17-reinforcement plate, 18-vertical pulley, 19-vertical connecting rod, 20-lifting shaft, 21-centrifugal barrel, 22-stirring blade, 23-press plate, 24-fixed rod, 25-rotating cylinder, 26-threaded part, 27-centrifugal hole, 28-guide spring , 29-guide plate, 30-guide post.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other if there is no conflict.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer" etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified, rather than indicating or implying that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood through specific circumstances.
下面将参考附图并结合实施例来详细说明本发明。Hereinafter, the present invention will be described in detail with reference to the drawings and in conjunction with the embodiments.
实施例1Example 1
参阅图1~3,本发明实施例中,一种化工物料高效筛选出料装置,包括筛选箱1,所述筛选箱1左侧上端连接安装板16,用于实现对电机架15的安装固定,安装板16上端两侧安装电机架15,电机架15上端安装驱动电机13,所述驱动电机13为整个装置中唯一的动力来源,用于带动主动带轮14进行转动,驱动电机13前端安装主动带轮14,主动带轮14中部分别通过皮带12连接有竖直带轮18和水平带轮10,从而将主动带轮14的扭矩传递到竖直带轮18和水平带轮10上,水平带轮10中部非圆心位置铰接有水平连杆11,水平连杆11另一端铰接有水平筛板7,从而可以使得水平筛板7左右移动,所述水平筛板7中部设置有若干筛选孔8,用于使得离心孔27上下来的化工物料可以再次进行有序下料作用,水平筛板7另一端滑动连接有固定在筛选箱1内壁的导向筒2,通过设置导向筒2用于对水平筛板7的左右运动进行限位,避免其移动过程中发生晃动,所述导向筒2内壁设置有导向弹簧28,导向弹簧28左侧连接有导向板29,导向板29右端安装导向柱30,导向柱30固定于水平筛板7右壁,通过设置在导向筒2内部的技术部件更好的保证了水平筛板7移动的稳定性,所述竖直带轮18中部非圆心位置安装竖直连杆19,竖直连杆19底端铰接有升降轴20,所述升降轴20中部设置有若干与搅拌叶22相互配合的压板23,所述压板23与搅拌叶22进行配合挤压,对化工物料进行挤压粉碎,避免物料在筛选过程中结团,升降轴20底端通过螺纹部26连接有转动筒25,转动筒25外侧通过轴承连接有固定杆24,所述固定杆24固定于筛选箱1内壁,所述转动筒25上端固定连接有离心桶21,所述离心桶21内壁设置有若干搅拌叶22,离心桶21底端设置有若干离心孔27,所述筛选箱1内部底端设有斜块3,使得物料可以更好的从出料管5中排出,斜块3之间的筛选箱1底端设置有出料管5,出料管5底端安装密封块6,所述筛选箱1下端两侧安装支撑腿4,支撑腿4底端安装缓冲垫,用于保证整个装置筛选出料的稳定性,所述竖直带轮18和水平带轮10分别通过限位板9连接于筛选箱1外壁。1 to 3, in the embodiment of the present invention, an efficient screening and discharging device for chemical materials includes a screening box 1. The upper left end of the screening box 1 is connected to a mounting plate 16 for mounting and fixing the motor frame 15 A motor frame 15 is installed on both sides of the upper end of the mounting plate 16, and a drive motor 13 is installed on the upper end of the motor frame 15. The drive motor 13 is the only source of power in the entire device and is used to drive the driving pulley 14 to rotate. The front end of the drive motor 13 is installed The driving pulley 14 is connected to the vertical pulley 18 and the horizontal pulley 10 through the belt 12 in the middle of the driving pulley 14, so that the torque of the driving pulley 14 is transmitted to the vertical pulley 18 and the horizontal pulley 10, and the horizontal A horizontal connecting rod 11 is hinged at the non-circular center of the pulley 10, and the other end of the horizontal connecting rod 11 is hinged with a horizontal sieve plate 7, so that the horizontal sieve plate 7 can move left and right, and a number of screening holes 8 are provided in the middle of the horizontal sieve plate 7. , Used to make the chemical materials on and off the centrifugal hole 27 can be fed again in an orderly manner. The other end of the horizontal sieve plate 7 is slidably connected with a guide tube 2 fixed on the inner wall of the screen box 1. The left and right movement of the sieve plate 7 is restricted to avoid shaking during its movement. The inner wall of the guide cylinder 2 is provided with a guide spring 28, the left side of the guide spring 28 is connected with a guide plate 29, and the right end of the guide plate 29 is provided with a guide post 30, The guide column 30 is fixed on the right wall of the horizontal screen plate 7, and the movement stability of the horizontal screen plate 7 is better ensured by the technical components arranged inside the guide cylinder 2. The non-circular center of the vertical pulley 18 is installed vertically. The bottom end of the vertical connecting rod 19 is hinged with a lifting shaft 20. The middle of the lifting shaft 20 is provided with a number of pressure plates 23 that cooperate with the mixing blades 22. The pressure plates 23 and the mixing blades 22 are cooperating and extruding. The chemical materials are squeezed and crushed to avoid agglomeration of materials during the screening process. The bottom end of the lifting shaft 20 is connected to a rotating cylinder 25 through a threaded portion 26. The outside of the rotating cylinder 25 is connected with a fixed rod 24 through a bearing, and the fixed rod 24 is fixed to The inner wall of the screening box 1, the upper end of the rotating cylinder 25 is fixedly connected with a centrifuge bucket 21, the inner wall of the centrifuge bucket 21 is provided with a number of stirring blades 22, the bottom end of the centrifuge bucket 21 is provided with a number of centrifugal holes 27, the inner bottom of the screening box 1 There is an inclined block 3 at the end, so that the material can be better discharged from the discharge pipe 5. A discharge pipe 5 is arranged at the bottom end of the screening box 1 between the inclined blocks 3, and a sealing block 6 is installed at the bottom end of the discharge pipe 5. Support legs 4 are installed on both sides of the lower end of the screening box 1, and cushion pads are installed at the bottom end of the support legs 4 to ensure the stability of the screening and discharge of the entire device. The vertical pulley 18 and the horizontal pulley 10 respectively pass through the limit The plate 9 is connected to the outer wall of the screening box 1.
实施例2Example 2
本发明的另外一种实施例中,该实施例与上述实施例的区别之处在于,所述安装板16底端与筛选箱1之间安装有加强板17,通过设置加强板17确保了整个安 装板16与筛选箱1的稳定连接,确保了整个驱动电机13转动的平稳性。In another embodiment of the present invention, the difference between this embodiment and the above-mentioned embodiment is that a reinforcing plate 17 is installed between the bottom end of the mounting plate 16 and the screening box 1. The reinforcing plate 17 ensures that the entire The stable connection between the mounting plate 16 and the screening box 1 ensures the smoothness of the rotation of the entire driving motor 13.
本发明,将化工物料从设置在筛选箱1后端的投料斗(图中未画出)引入到筛选箱1中,之后启动驱动电13机,然后通过皮带12与主动带轮14配合,使得竖直带轮18和水平带10轮均发生转动,竖直带轮18通过竖直连杆19作用使得升降轴20上下移动,然后使得螺纹部26与转动筒25配合,使得离心桶1不断顺时针以及逆时针交替转动,然后通过内壁的搅拌叶23和压板22的配合,对物料进行离心式筛选以及粉碎作用,使得物料通过离心孔27排出到水平筛板7上,然后在水平筛板7的作用下有效出料,整个操作过程简单快捷,安全性高。本发明,结构合理,设计新颖,通过设有的竖直带轮18既实现了离心桶1的转动,然后与上下升降的升降轴20配合,实现了对化工物料的离心式粉碎出料作用,同时设置水平带轮10确保了水平筛板的左右摆动,对出料后的化工原料可以再次进行筛分出料,大大增加了化工物料筛选效率,实用性强,可靠性高。In the present invention, chemical materials are introduced into the screening box 1 from a feeding hopper (not shown in the figure) arranged at the rear end of the screening box 1, and then the driving motor 13 is started, and then the belt 12 is matched with the driving pulley 14 to make the vertical Both the straight pulley 18 and the horizontal belt 10 rotate. The vertical pulley 18 moves the lifting shaft 20 up and down through the vertical link 19, and then the threaded portion 26 is matched with the rotating cylinder 25, so that the centrifuge bucket 1 is constantly clockwise. And rotate counterclockwise alternately, and then through the mixing of the inner wall of the mixing blade 23 and the pressure plate 22, centrifugal screening and crushing of the material, so that the material is discharged through the centrifugal hole 27 to the horizontal sieve plate 7, and then on the horizontal sieve plate 7 The material is discharged effectively under the action, the whole operation process is simple and quick, and the safety is high. The invention has reasonable structure and novel design. The vertical belt wheel 18 is provided to realize the rotation of the centrifugal bucket 1, and then cooperates with the lifting shaft 20 up and down to realize the centrifugal crushing and discharging effect on chemical materials. At the same time, the horizontal belt wheel 10 ensures that the horizontal sieve plate swings from side to side, and the discharged chemical materials can be screened and discharged again, which greatly increases the screening efficiency of chemical materials, and has strong practicability and high reliability.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the present invention. Within the scope of protection.