WO2021120280A1 - Dynamic and static-combined stirring system and process for preparing chromium salt by chromite liquid phase oxidation - Google Patents

Dynamic and static-combined stirring system and process for preparing chromium salt by chromite liquid phase oxidation Download PDF

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WO2021120280A1
WO2021120280A1 PCT/CN2019/128893 CN2019128893W WO2021120280A1 WO 2021120280 A1 WO2021120280 A1 WO 2021120280A1 CN 2019128893 W CN2019128893 W CN 2019128893W WO 2021120280 A1 WO2021120280 A1 WO 2021120280A1
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reaction
stirring
static
barium
chromium
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PCT/CN2019/128893
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French (fr)
Chinese (zh)
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全学军
李纲
秦险峰
封承飞
邱发成
罗华政
唐小余
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重庆理工大学
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Priority to JP2022536723A priority Critical patent/JP7412040B2/en
Publication of WO2021120280A1 publication Critical patent/WO2021120280A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/09Stirrers characterised by the mounting of the stirrers with respect to the receptacle
    • B01F27/091Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/20Silicates
    • C01B33/26Aluminium-containing silicates, i.e. silico-aluminates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/46Sulfates
    • C01F11/462Sulfates of Sr or Ba
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G37/00Compounds of chromium
    • C01G37/02Oxides or hydrates thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention belongs to the technical field of hydrometallurgy and multiphase stirring reaction, and specifically relates to a dynamic and static combined stirring system and a process for preparing chromium salt by liquid-phase oxidation of chromite.
  • Chromium salt is an important inorganic chemical product. my country is the largest country in the production of chromium salt, with an annual output of 400,000 tons. Traditional chromium salt production technology, especially calcium roasting technology, has been completely eliminated due to low resource utilization and a large amount of toxic chromium slag containing Cr(VI). At present, the calcium-free roasting process is commonly used in the chromium salt industry. Although the amount of chromium slag produced is greatly reduced, it still fails to completely solve the pollution problem of chromium slag. For this reason, the research and development of chromium salt cleaner production technology has attracted great attention from all walks of life. Among them, chromite liquid phase oxidation method, also known as chromite alkaline leaching method, is considered to be a clean process with great industrial application prospects.
  • CN201010146648 proposes a method for producing sodium chromate by alkaline leaching of chromite, which is a relatively complete clean production process of chromite at present, but the disadvantage of this process is that the reaction temperature in the alkaline leaching process is relatively high (180°C ⁇ 320 °C); After leaching, it is diluted with a large amount of water and then solid-liquid separation, which greatly dilutes the concentration of unreacted alkali, and seriously affects the recycling of alkali in leaching; the use of calcium oxide to remove aluminum causes calcium-containing waste residue Accumulation, serious environmental pollution problems; the crude sodium chromate product separated from chromium/alkali is not easy to obtain pure product by evaporation crystallization process, and it consumes energy and time.
  • the quality process is strengthened; (2) In order to achieve high efficiency chromium conversion rate, the amount of alkali is extremely large, the later recovery is difficult and the process is complicated; (3) The alkali concentration of the alkaline leaching solution is large, and the particle size of the reaction residue is small, which makes solid-liquid separation difficult; (4) It is difficult to separate the chromium salt and alkali in the leachate, and the obtained chromium salt contains a large amount of alkali, and the later purification process is complicated.
  • the technical problem to be solved by the present invention is to provide a dynamic and static combined mixing system in view of the above-mentioned shortcomings of the prior art.
  • the system is simple in structure and reasonable in design.
  • Under the stirring action of the stirrer the reaction fluid in the stirring tank rotates and flows and mixes, and a rotating body centered on the stirring shaft is formed during stable operation.
  • the formation of the rotating body is not conducive to the mixing of the components in the fluid.
  • the present invention By installing multiple static stirring paddles, the original stable fluid rotating body is hindered and the symmetry of the original stable flow field is destroyed, so that the fluid rotates and splits, causing the fluid interface to be unstable, thereby realizing the fluid mixing in the flow field.
  • the adjustment of the process achieves the purpose of enhancing the mass transfer of fluid mixing.
  • a dynamic and static mixing system including a stirrer, characterized in that it also includes a plurality of static stirring paddles arranged in parallel with the stirring shaft of the agitator, and a plurality of The static stirring blade is arranged around the stirring shaft, and a stirring blade is installed at the bottom of the stirring shaft.
  • the above-mentioned combined dynamic and static stirring system is characterized in that the distances between the plurality of static stirring paddles and the stirring shaft are all unequal.
  • the above-mentioned combined dynamic and static stirring system is characterized in that the static stirring paddle is a slat-shaped stirring paddle, a cylindrical stirring paddle or a prismatic stirring paddle.
  • the above-mentioned combined dynamic and static stirring system is characterized in that, with the stirring shaft of the stirrer as the center, the ratio of the installation radius of the static stirring paddle to the radius of the container used for stirring is 1:7.5 to 1:16.
  • the present invention also provides a process for preparing chromium salt by liquid-phase oxidation of chromite by using the above-mentioned dynamic and static mixing system, which is characterized in that it includes:
  • barium hydroxide to the supernatant to perform a precipitation reaction, after the reaction is completed, barium chromate precipitate A and aluminum-containing lye B are obtained separately;
  • barium hydroxide to the washing slag solution for precipitation reaction, after the reaction is finished, barium chromate precipitation C and aluminum-containing lye D are obtained separately;
  • the barium chromate precipitate A and the barium chromate precipitate C are dissolved in hydrochloric acid, and then a reducing agent is added to reduce the reaction to obtain a mixed solution of chromium chloride and barium chloride.
  • the pH value of the mixed solution is adjusted so that the chromium is replaced with hydrogen.
  • the form of chromium oxide is completely precipitated, and solid-liquid separation is used to obtain chromium hydroxide product.
  • the above method is characterized in that the reaction temperature of the liquid phase oxidation reaction is 180° C. to 270° C., the oxygen partial pressure is 1.2 MPa to 2.6 MPa, the stirring speed is 500 rpm to 900 rpm, and the reaction time is 1 h to 5 h.
  • the above method is characterized in that the mass ratio of sodium hydroxide and chromite is (2-5):1, and the mass of sodium hydroxide is 30% to 60% of the total mass of sodium hydroxide and water.
  • the above method is characterized in that the temperature of the heat preservation and sedimentation is 70°C to 150°C, and the time is 120min to 210min.
  • the above method is characterized in that when barium hydroxide is added to the supernatant liquid for precipitation reaction, the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid is (1 ⁇ 1.2):1, and the reaction time is 1h ⁇ 2h, reaction temperature 60 ⁇ 80°C;
  • the molar ratio of barium hydroxide to sodium chromate in the washing residue is (1 ⁇ 1.2):1
  • the reaction time is 1h ⁇ 2h
  • the reaction temperature is 60 ⁇ 80°C.
  • the above method is characterized in that it further comprises adding sodium silicate slurry to the aluminum-containing lye D to perform a precipitation reaction, and after the reaction is completed, a low-aluminum lye and sodium aluminosilicate precipitation are obtained separately.
  • the above method is characterized in that the molar ratio of the sodium silicate to the sodium aluminate in the aluminum-containing lye D is (1 to 1.2):1.
  • the above-mentioned method is characterized in that it further comprises the step of returning the separated low-aluminum lye to the high-pressure reactor for recycling after supplementing alkali.
  • the above method is characterized in that it also includes returning the aluminum-containing lye B to the autoclave for recycling.
  • the above method is characterized in that the ratio of the sum of the amount of the barium chromate precipitate A and the amount of the barium chromate precipitate C to the amount of HCl in the hydrochloric acid is 1: (2-5), and the volume of the hydrochloric acid is The mass of barium chromate precipitate A and barium chromate precipitate C is 4 to 8 times the mass, where the unit of volume is mL and the unit of mass is g.
  • the reducing agent is a small molecular alcohol organic substance, and the molar amount of the reducing agent is The theoretical reaction with barium chromate is 1 to 5 times the molar amount.
  • the above method is characterized in that the stirring speed of the reduction reaction is 200 rpm to 400 rpm, the reaction temperature is 50°C to 80°C, and the reaction time is 1 h to 2 h.
  • the above method is characterized in that barium hydroxide is used to adjust the pH value of the mixed solution to 8-9 after the reduction reaction.
  • the above method is characterized in that it also includes adding sulfuric acid to the liquid phase obtained by solid-liquid separation after the chromium is completely precipitated in the form of chromium hydroxide until the barium precipitation is complete, to obtain a barium sulfate product.
  • the present invention has the following advantages:
  • the mixing system of the present invention has a simple structure and a reasonable design. Under the stirring action of the stirrer, the reaction fluid in the stirring tank rotates and flows and mixes, and a rotating body centered on the stirring shaft is formed during stable operation. The formation of the rotating body is not conducive to the mixing of the components in the fluid.
  • the present invention By installing multiple static stirring paddles, the original stable fluid rotating body is hindered and the symmetry of the original stable flow field is destroyed, so that the fluid rotates and splits, causing the fluid interface to be unstable, thereby realizing the fluid mixing in the flow field. The adjustment of the process achieves the purpose of enhancing the mass transfer of fluid mixing.
  • Adopting the dynamic and static mixing system of the present invention can significantly increase the chromium conversion rate in the liquid phase oxidation of chromite, greatly reduce the reaction time, and realize a fast and efficient chromium salt clean production method.
  • the present invention proposes a new process route for preparing chromium salt by liquid phase oxidation of chromite, which innovatively solves the solid-liquid separation of chromite leaching process, the separation of chromium salt in high alkali medium, and the conversion of intermediate products. It is a key process problem of the series of chromium salts and has great industrial application prospects.
  • the present invention proposes to adopt a high-pressure reactor equipped with a dynamic and static mixing paddle, so that the air phase in the upper part of the reactor is changed from the original single-region entrained mixing mode to multi-regional,
  • the multiple mixing mode of multi-site entrainment greatly strengthens the gas-liquid-solid three-phase mass transfer process in the reaction system and improves the efficiency of the leaching reaction process.
  • the present invention innovatively proposes the insulation and sedimentation separation process of the oxidation leaching system of chromite in a high-alkali medium, which solves the problem of solid-liquid separation. Compared with traditional methods such as dilution filtration and centrifugation, it significantly reduces the solid-liquid separation time and equipment investment cost, and can always keep the aluminum content in the supernatant liquid low, the alkali content is high, the aluminum content in the slag washing liquid is high, and the alkali content is low. It is conducive to the subsequent circulation and aluminum removal process, while retaining the original lye concentration to the greatest extent, greatly improving the efficiency of the direct recycling of the medium.
  • the present invention proposes a new process for separating chromium salt directly from the chromite leaching solution by using the barium salt method, and a new process for converting barium chromate into chromium salt.
  • a dissolution-reduction method of barium chromate with hydrochloric acid-organic matter as the system was proposed, which achieved the goal of preparing a series of chromium salts from barium chromate.
  • the recycling of hydrochloric acid medium is realized, and pure barium sulfate products can be obtained.
  • the reaction conditions of the process are mild, green and efficient.
  • the present invention innovatively proposes a new process for removing aluminum from the chromite leaching solution in the lye after chromium-alkali separation. That is, sodium silicate is used as a precipitant and added to the lye to directly convert the sodium aluminate precipitation into sodium aluminosilicate. Further processing can obtain the by-product of sodium aluminosilicate molecular sieve with higher economic value, and the lye can be directly recycled In the leaching reaction step, it can improve economy and reduce energy consumption.
  • Figure 1 is a schematic diagram of the structure of the dynamic and static combined stirring system of the present invention.
  • Fig. 6 is a diagram showing the relationship between the chromium leaching rate and the leaching time of chromite liquid phase oxidation method for preparing chromium salt using a single dynamic stirring blade and the combined dynamic and static stirring system of the present invention.
  • Fig. 7 is a schematic diagram of the structure of a high pressure reactor equipped with a dynamic and static mixing system according to the present invention.
  • Fig. 8 is a schematic diagram of the process flow of the present invention.
  • the dynamic and static mixing system of the present invention includes a stirrer 1, and also includes a plurality of static stirring paddles 12 arranged in parallel with the stirring shaft 2 of the stirrer 1, and the plurality of static stirring paddles 12 surround
  • the stirring shaft 2 is provided, and a stirring blade 4 is installed at the bottom of the stirring shaft 2.
  • the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal.
  • the number of the static stirring blades 12 can be 2, 3, 4, 5, 6, and so on.
  • the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle or a prismatic stirring paddle.
  • the ratio of the installation radius of the static stirring paddle 12 to the radius of the container used for stirring is 1:7.5 to 1:16.
  • the specific working principle of the dynamic and static combined stirring system of the present invention is: the reaction system (such as solid-liquid, gas-liquid, liquid-liquid, gas-liquid-solid, etc.) under the stirring action of a stirrer, the reaction fluid rotates and mixes, During stable operation, a rotating body with the stirring shaft as the center is formed (as shown in Figures 2 and 3).
  • the reaction system such as solid-liquid, gas-liquid, liquid-liquid, gas-liquid-solid, etc.
  • the formation of the rotating body is not conducive to the mixing of the components in the fluid, but due to the static stirring paddle located in the flow field
  • the existence of, the original stable fluid rotating body is hindered, destroying the symmetry of the original stable flow field, so that the fluid revolves and splits (as shown in Figure 4 and Figure 5), causing the fluid interface to be unstable, thus achieving
  • the control of the fluid mixing process in the flow field achieves the purpose of enhancing the mass transfer of fluid mixing.
  • the dynamic and static combined stirring system of the present invention is applied to a gas-liquid-solid three-phase mixed mass transfer reaction system.
  • the gas above the stirring tank enters the solid-liquid two-phase in the container through the entrainment effect of stirring. Participate in the reaction in the system, and the gas phase has changed from the original mixing mode of entrainment in the flow field around the single dynamic agitator to the multiple mixing mode of the flow field around the dynamic agitator and the small flow field area near the multiple static stirring paddles, greatly increasing
  • the gas-liquid-solid three-phase mass transfer area of the reaction system enhances the mass transfer between the phases.
  • the acceleration of gas-liquid-solid three-phase mass transfer helps reduce the reaction time of the system.
  • the combined dynamic and static stirring system helps to strengthen the mixing of the fluid in the stirred tank, enhance the entrainment of the gas phase in the gas-liquid-solid three-phase reaction, and increase the mass transfer rate between the phases in the reaction system. It can be used for various based
  • the fluid mixing system of the stirred tank is especially suitable for the multiphase reaction system involving the solid structure that is stable and difficult to decompose.
  • the system also has the characteristics of simple structure, low energy and high rate, low cost, and easy repair.
  • the high-pressure reaction vessel equipped with a dynamic and static mixing system used in the present invention includes a high-pressure reaction vessel 8 with an opening at the top, and a sealing cover 3 arranged at the opening of the high-pressure reaction vessel 8.
  • a stirrer 1 is installed, the stirring shaft 2 of the stirrer 1 is located in the high-pressure reactor 8, the bottom of the stirring shaft 2 is equipped with a stirring blade 4, and the sealing cover 3 is fixedly installed with a plurality of static stirring blades 12,
  • the static stirring blade 12 is arranged around the stirring shaft 2, and one end of the plurality of static stirring blades 12 away from the sealing cover 3 penetrates into the high pressure reactor 8.
  • the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal.
  • the number of the static stirring blades 12 can be 2, 3, 4, 5, 6, and so on.
  • the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle, or a prismatic stirring paddle.
  • thermocouple 7 is installed on the sealing cover 3.
  • the lower end of the static stirring blade 12 is located above the stirring blade 4.
  • the blades of the stirring blade 4 are ellipsoidal.
  • the sealing cover 3 is provided with an air inlet and an air outlet, and an air inlet pipe 9 is installed on the air inlet.
  • the air inlet pipe 9 penetrates into the high pressure reactor 8 and the bottom of the air inlet pipe 9 is close to the high pressure reactor 8
  • An air inlet valve 5 is installed on the top of the air inlet pipe; an air outlet pipe is installed on the air outlet, and an air outlet valve 11 is installed on the top of the air outlet pipe.
  • a pressure gauge 10 for detecting the pressure in the high-pressure reactor 8 is installed on the sealing cover 3.
  • a heating jacket 6 is provided on the outside of the high-pressure reactor 8, and a groove for placing the high-pressure reactor 8 is opened in the middle of the heating jacket 6.
  • a base 13 is provided at the bottom of the heating jacket 6.
  • the high-pressure reactor equipped with a single dynamic stirring blade and the high-pressure reactor equipped with the dynamic and static combined stirring system of the present invention are used to prepare chromite by the liquid phase oxidation method of chromite ore respectively.
  • the South African chromite powder is taken and ground to 300 mesh ( 48 ⁇ m), the content of Cr 2 O 3 is about 42.92% as measured by X-ray fluorescence spectrometer (XRF).
  • the maximum chromium leaching rate in the leaching solution is only 90%, and it takes 300 minutes. It takes a long time; and after the reaction in the high-pressure reactor of the dynamic and static combined stirring system, the chromium leaching rate has reached 99% in only 240 minutes. And in a short time of 60min ⁇ 120min, the chromium leaching rate in the dynamic and static combined stirring system is about 2 times higher than the former.
  • the dynamic and static combined stirring system of the present invention realizes the high-efficiency leaching of the chromite liquid phase oxidation method in a short time, and at the same time greatly improves the chromium leaching rate, avoids secondary recovery and resource waste, and the strengthening method of dynamic and static combination effectively improves the transmission in the system. It is suitable for all kinds of multi-phase reaction systems, and belongs to a new type of device that enhances multi-phase mass transfer with high efficiency.
  • the process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system includes:
  • 125g of chromite (300 mesh), 250g of sodium hydroxide and 583g of water were added to the high pressure reactor equipped with a dynamic and static mixing system; under stirring conditions, oxygen was introduced into the high pressure reactor for liquid phase oxidation reaction.
  • the reaction temperature of the oxidation reaction is 180°C
  • the oxygen partial pressure is 1.2MPa (total pressure is about 2.4MPa)
  • the stirring speed is 500rpm
  • the reaction time is 1h
  • the temperature of the heat preservation and sedimentation in the box is 70°C, and the time is 120min; the solid-liquid separation of the materials after the heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction slag;
  • reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
  • the reducing agent is a small molecule alcoholic organic substance ethanol, and the molar amount of the reducing agent is 1 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride.
  • the reduction rate of chromium is 72%; barium hydroxide is used to adjust the pH value of the mixed solution of chromium chloride and barium chloride to 8, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product.
  • Dilute sulfuric acid is added to the liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
  • the dynamic and static mixing system of the present invention includes a stirrer 1, and also includes a plurality of static stirring paddles 12 arranged in parallel with the stirring shaft 2 of the stirrer 1, and the plurality of static stirring paddles 12 surround
  • the stirring shaft 2 is provided, and a stirring blade 4 is installed at the bottom of the stirring shaft 2.
  • the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal.
  • the number of the static stirring blades 12 can be 2, 3, 4, 5, 6, and so on.
  • the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle or a prismatic stirring paddle.
  • the ratio of the installation radius of the static stirring paddle 12 to the radius of the container used for stirring is 1:7.5 to 1:16.
  • the specific working principle of the dynamic and static combined stirring system of the present invention is: the reaction system (such as solid-liquid, gas-liquid, liquid-liquid, gas-liquid-solid, etc.) under the stirring action of a stirrer, the reaction fluid rotates and mixes, During stable operation, a rotating body with the stirring shaft as the center is formed (as shown in Figures 2 and 3).
  • the reaction system such as solid-liquid, gas-liquid, liquid-liquid, gas-liquid-solid, etc.
  • the formation of the rotating body is not conducive to the mixing of the components in the fluid, but due to the static stirring paddle located in the flow field
  • the existence of, the original stable fluid rotating body is hindered, destroying the symmetry of the original stable flow field, so that the fluid revolves and splits (as shown in Figure 4 and Figure 5), causing the fluid interface to be unstable, thus achieving
  • the control of the fluid mixing process in the flow field achieves the purpose of enhancing the mass transfer of fluid mixing.
  • the dynamic and static combined stirring system of the present invention is applied to a gas-liquid-solid three-phase mixed mass transfer reaction system.
  • the gas above the stirring tank enters the solid-liquid two-phase in the container through the entrainment effect of stirring. Participate in the reaction in the system, and the gas phase has changed from the original mixing mode of entrainment in the flow field around the single dynamic agitator to the multiple mixing mode of the flow field around the dynamic agitator and the small flow field area near the multiple static stirring paddles, greatly increasing
  • the gas-liquid-solid three-phase mass transfer area of the reaction system enhances the mass transfer between the phases.
  • the acceleration of gas-liquid-solid three-phase mass transfer helps reduce the reaction time of the system.
  • the combined dynamic and static stirring system helps to strengthen the mixing of the fluid in the stirred tank, enhance the entrainment of the gas phase in the gas-liquid-solid three-phase reaction, and increase the mass transfer rate between the phases in the reaction system. It can be used for various based
  • the fluid mixing system of the stirred tank is especially suitable for the multiphase reaction system involving the solid structure that is stable and difficult to decompose.
  • the system also has the characteristics of simple structure, low energy and high rate, low cost, and easy repair.
  • the high-pressure reaction vessel equipped with a dynamic and static mixing system used in the present invention includes a high-pressure reaction vessel 8 with an opening at the top, and a sealing cover 3 arranged at the opening of the high-pressure reaction vessel 8.
  • a stirrer 1 is installed, the stirring shaft 2 of the stirrer 1 is located in the high-pressure reactor 8, the bottom of the stirring shaft 2 is equipped with a stirring blade 4, and the sealing cover 3 is fixedly installed with a plurality of static stirring blades 12,
  • the static stirring blade 12 is arranged around the stirring shaft 2, and one end of the plurality of static stirring blades 12 away from the sealing cover 3 penetrates into the high pressure reactor 8.
  • the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal.
  • the number of the static stirring paddles 12 can be 2, 3, 4, 5, 6, and so on.
  • the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle, or a prismatic stirring paddle.
  • thermocouple 7 is installed on the sealing cover 3.
  • the lower end of the static stirring blade 12 is located above the stirring blade 4.
  • the blades of the stirring blade 4 are ellipsoidal.
  • the sealing cover 3 is provided with an air inlet and an air outlet, and an air inlet pipe 9 is installed on the air inlet.
  • the air inlet pipe 9 penetrates into the high pressure reactor 8 and the bottom of the air inlet pipe 9 is close to the high pressure reactor 8
  • An air inlet valve 5 is installed on the top of the air inlet pipe; an air outlet pipe is installed on the air outlet, and an air outlet valve 11 is installed on the top of the air outlet pipe.
  • a pressure gauge 10 for detecting the pressure in the high-pressure reactor 8 is installed on the sealing cover 3.
  • a heating jacket 6 is provided on the outside of the high-pressure reactor 8, and a groove for placing the high-pressure reactor 8 is opened in the middle of the heating jacket 6.
  • a base 13 is provided at the bottom of the heating jacket 6.
  • the high-pressure reactor equipped with a single dynamic stirring blade and the high-pressure reactor equipped with the dynamic and static combined stirring system of the present invention are used to prepare chromite by the liquid phase oxidation method of chromite ore respectively.
  • the South African chromite powder is taken and ground to 300 mesh ( 48 ⁇ m), the content of Cr 2 O 3 is about 42.92% as measured by X-ray fluorescence spectrometer (XRF).
  • the maximum chromium leaching rate in the leaching solution is only 90%, and it takes 300 minutes. It takes a long time; and after the reaction in the high-pressure reactor of the dynamic and static combined stirring system, the chromium leaching rate has reached 99% in only 240 minutes. And in a short time of 60min ⁇ 120min, the chromium leaching rate in the dynamic and static combined stirring system is about 2 times higher than the former.
  • the dynamic and static combined stirring system of the present invention realizes the high-efficiency leaching of the chromite liquid phase oxidation method in a short time, and at the same time greatly improves the chromium leaching rate, avoids secondary recovery and resource waste, and the strengthening method of dynamic and static combination effectively improves the transmission in the system. It is suitable for all kinds of multi-phase reaction systems, and belongs to a new type of device that enhances multi-phase mass transfer with high efficiency.
  • the process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system described in Example 2 includes:
  • 125g of chromite (300 mesh), 250g of sodium hydroxide and 583g of water were added to the high pressure reactor equipped with a dynamic and static mixing system; under stirring conditions, oxygen was introduced into the high pressure reactor for liquid phase oxidation reaction.
  • the reaction temperature of the oxidation reaction is 180°C
  • the oxygen partial pressure is 1.2MPa (total pressure is about 2.4MPa)
  • the stirring speed is 500rpm
  • the reaction time is 1h
  • the pressure is released and cooled, and then the materials in the autoclave are transferred to a constant temperature Heat preservation and sedimentation in the box, the temperature of heat preservation and sedimentation is 70°C, and the time is 120min; the solid-liquid separation of the materials after the heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction slag;
  • reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
  • the reducing agent is a small molecule alcoholic organic substance ethanol, and the molar amount of the reducing agent is 1 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride.
  • the reduction rate of chromium is 72%; barium hydroxide is used to adjust the pH value of the mixed solution of chromium chloride and barium chloride to 8, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product.
  • Dilute sulfuric acid is added to the liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
  • the process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system described in Example 2 includes:
  • reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
  • the reducing agent is a small-molecule alcoholic organic substance ethanol, and the molar amount of the reducing agent is 1 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride.
  • the reduction rate of chromium is It is 96%; the pH value of the mixed solution of chromium chloride and barium chloride is adjusted to 8.5 with barium hydroxide, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product, which is separated by centrifugation Dilute sulfuric acid is added to the latter liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
  • the process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system described in Example 2 includes:
  • reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
  • the reducing agent is a small molecular alcohol organic substance methanol, and the molar amount of the reducing agent is 5 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride.
  • the reduction rate of chromium is 99%;
  • Barium hydroxide is used to adjust the pH value of the mixed solution of chromium chloride and barium chloride to 9, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product.
  • Dilute sulfuric acid is added to the liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
  • Example 5 According to the process of Example 5, the liquid phase oxidation reaction and the insulation sedimentation were carried out. After the solid-liquid separation, the chromium conversion rate was measured to be 99%. According to the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid, the molar ratio of sodium chromate was 1.2:1. Barium hydroxide was added to the solution, and the reaction was stirred for 2 hours at a temperature of 80°C. After the reaction, barium chromate precipitate A and aluminum-containing lye B were separated.
  • the measured chromium conversion rate was 97%; Liquid B is returned to the high-pressure reactor for recycling, supplemented with a small amount of sodium hydroxide and water, and carried out the liquid phase oxidation reaction under the same conditions. After the reaction, the pressure is released and cooled, and then the materials in the high-pressure reactor are transferred to the thermostat for heat preservation and sedimentation.
  • the sedimentation temperature was 150°C
  • the time was 210 minutes
  • the measured chromium conversion rate was 99%, indicating that the recycling of aluminum-containing lye B has no effect on the chromium leaching.
  • Example 5 According to the process of Example 5, the liquid phase oxidation reaction and insulation sedimentation were carried out. After the solid-liquid separation, the chromium conversion rate was measured to be 99%. The supernatant after the solid-liquid separation was directly recycled to the autoclave and supplemented with sodium hydroxide. With water, carry out the liquid phase oxidation reaction under the same conditions. After the reaction, the pressure is released and cooled, and then the materials in the autoclave are transferred to the thermostat for heat preservation and sedimentation. The temperature for heat preservation and sedimentation is 150°C and the time is 210min. After solid-liquid separation The measured conversion rate of chromium was 82%, indicating that excessive sodium chromate content in the supernatant would inhibit the leaching of chromium from chromite.
  • Example 5 According to the process of Example 5, the liquid phase oxidation reaction and insulation sedimentation were carried out. After solid-liquid separation, the supernatant liquid and the reaction residue were obtained. The chromium conversion rate was measured to be 99%; the reaction residue was separated by countercurrent washing with water to obtain Slag washing liquid and iron slag; according to the molar ratio of barium hydroxide to sodium chromate in the washing slag solution of 1.2:1, barium hydroxide is added to the washing slag solution for precipitation reaction, the reaction time is 2h, and the reaction temperature is 80 °C; after the reaction, the barium chromate precipitate C and the aluminum-containing lye D are separated and the chromium conversion rate is 97%; according to the sodium silicate and aluminum-containing lye D, the molar ratio of sodium aluminate in the lye D is 1.2: 1.
  • Example 5 According to the process of Example 5, the liquid phase oxidation reaction and insulation sedimentation were carried out. After solid-liquid separation, the supernatant liquid and the reaction residue were obtained. The chromium conversion rate was measured to be 99%; the reaction residue was separated by countercurrent washing with water to obtain Slag washing liquid and iron slag; according to the molar ratio of barium hydroxide to sodium chromate in the washing slag solution of 1.2:1, barium hydroxide is added to the washing slag solution for precipitation reaction, the reaction time is 2h, and the reaction temperature is 80 °C; After the reaction, the barium chromate precipitate C and the aluminum-containing lye D are separated and the chromium conversion rate is 97%; the aluminum-containing lye D is returned to the high-pressure reactor for recycling after making up the alkali; according to the same conditions The liquid phase oxidation reaction is carried out.
  • the pressure is released and cooled, and then the materials in the autoclave are transferred to the thermostat for heat preservation and sedimentation.
  • the temperature of heat preservation and sedimentation is 150°C and the time is 210min.
  • the conversion of chromium is measured. The rate is 88%, indicating that the untreated aluminum-containing lye D can inhibit the leaching of chromium.
  • the present invention proposes a new process route for preparing chromium salt by liquid phase oxidation of chromite, which innovatively solves the solid-liquid separation of chromite leaching process, the separation of chromium salt in high alkali medium, and the conversion of intermediate products into series
  • the key process problem of chromium salt has great prospects for industrial application.
  • the chromite liquid-phase oxidation leaching process it is proposed to use a high-pressure reactor equipped with a dynamic and static mixing paddle, so that the air phase in the upper part of the reactor is changed from the original single-region entrainment to the multi-region, multi-site volume.
  • the multi-element mixing method of suction greatly strengthens the gas-liquid-solid three-phase mass transfer process in the reaction system and improves the efficiency of the leaching reaction process.
  • the insulation sedimentation separation process of the oxidation leaching system of chromite in a high-alkali medium is proposed, which solves the problem of solid-liquid separation. Compared with traditional methods such as dilution filtration and centrifugation, it significantly reduces the solid-liquid separation time and equipment investment cost, and can always keep the aluminum content in the supernatant liquid low, the alkali content is high, the aluminum content in the slag washing liquid is high, and the alkali content is low. It is conducive to the subsequent circulation and aluminum removal process, while retaining the original lye concentration to the greatest extent, greatly improving the efficiency of the direct recycling of the medium.

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Abstract

A dynamic and static-combined stirring system, comprising a stirrer (1), and further comprising a plurality of static stirring paddles (12) arranged parallel to a stirring shaft (2) of the stirrer (1), wherein the plurality of static stirring paddles (12) are arranged around the stirring shaft (2), and a stirring blade (4) is installed at the bottom part of the stirring shaft (2). The dynamic and static-combined stirring system is used to carry out a process for preparing a chromium salt by chromite liquid phase oxidation, and the chromite liquid phase oxidation method is used to prepare the chromium salt, which solves the key process problems of solid-liquid separation during a chromite leaching process, the separation of chromium salts in high-alkali media, and the conversion of intermediate products into a series of chromium salts, and has great industrial application prospects.

Description

一种动静组合搅拌系统及铬铁矿液相氧化制备铬盐的工艺Dynamic and static combined stirring system and process for preparing chromium salt by liquid phase oxidation of chromite 技术领域Technical field
本发明属于湿法冶金及多相搅拌反应技术领域,具体涉及一种动静组合搅拌系统及铬铁矿液相氧化制备铬盐的工艺。The invention belongs to the technical field of hydrometallurgy and multiphase stirring reaction, and specifically relates to a dynamic and static combined stirring system and a process for preparing chromium salt by liquid-phase oxidation of chromite.
背景技术Background technique
铬盐是重要的无机化工产品,我国是铬盐生产第一大国,年产已达40万吨。传统铬盐生产工艺,特别是有钙焙烧技术,由于资源利用率低、产生大量含Cr(VI)的有毒铬渣,已被全面淘汰。目前,铬盐行业普遍采用的是无钙焙烧工艺,虽然产生的铬渣量大幅减少,但仍然未能彻底解决铬渣的污染问题。为此,铬盐清洁生产工艺技术的研发引起了各界的高度重视,其中铬铁矿液相氧化法,又称铬铁矿碱性浸出法,被认为是很具有工业化应用前景的清洁工艺。Chromium salt is an important inorganic chemical product. my country is the largest country in the production of chromium salt, with an annual output of 400,000 tons. Traditional chromium salt production technology, especially calcium roasting technology, has been completely eliminated due to low resource utilization and a large amount of toxic chromium slag containing Cr(VI). At present, the calcium-free roasting process is commonly used in the chromium salt industry. Although the amount of chromium slag produced is greatly reduced, it still fails to completely solve the pollution problem of chromium slag. For this reason, the research and development of chromium salt cleaner production technology has attracted great attention from all walks of life. Among them, chromite liquid phase oxidation method, also known as chromite alkaline leaching method, is considered to be a clean process with great industrial application prospects.
CN201010146648中提出一种铬铁矿碱浸生产铬酸钠的方法,是目前比较完备的铬铁矿清洁生产工艺,但是该工艺的不足之处是碱浸过程中反应温度较高(180℃~320℃);浸出后采用先用大量水稀释然后再固液分离的方式,这大大稀释了未反应碱的浓度,严重影响了碱在浸矿中循环使用;使用氧化钙除铝造成含钙废渣的堆积,环境污染问题严重;从铬/碱中分离出的铬酸钠粗产品采用蒸发结晶工艺不易得到纯净产品,同时耗能耗时。CN201010146648 proposes a method for producing sodium chromate by alkaline leaching of chromite, which is a relatively complete clean production process of chromite at present, but the disadvantage of this process is that the reaction temperature in the alkaline leaching process is relatively high (180℃~320 ℃); After leaching, it is diluted with a large amount of water and then solid-liquid separation, which greatly dilutes the concentration of unreacted alkali, and seriously affects the recycling of alkali in leaching; the use of calcium oxide to remove aluminum causes calcium-containing waste residue Accumulation, serious environmental pollution problems; the crude sodium chromate product separated from chromium/alkali is not easy to obtain pure product by evaporation crystallization process, and it consumes energy and time.
技术问题technical problem
在实际铬盐生产应用中还存在以下主要技术问题:(1)高浓度碱与结构稳定的铬铁矿形成的反应体系复杂,导致过程中铬的转化效率较低,需要对反应体系中的传质过程加以强化;(2)为达到高效的铬转化率,碱用量极大,后期回收困难且流程复杂;(3)碱浸液碱浓度大,而反应渣粒度小,致固液分离困难;(4)浸出液中铬盐与碱的分离困难,所得铬盐含碱量大,后期纯化过程复杂。In the actual production and application of chromium salt, there are still the following main technical problems: (1) The reaction system formed by high-concentration alkali and stable chromite ore is complicated, which leads to low chromium conversion efficiency in the process, and requires the transfer of the reaction system. The quality process is strengthened; (2) In order to achieve high efficiency chromium conversion rate, the amount of alkali is extremely large, the later recovery is difficult and the process is complicated; (3) The alkali concentration of the alkaline leaching solution is large, and the particle size of the reaction residue is small, which makes solid-liquid separation difficult; (4) It is difficult to separate the chromium salt and alkali in the leachate, and the obtained chromium salt contains a large amount of alkali, and the later purification process is complicated.
问题的解决方案The solution to the problem
技术解决方案Technical solutions
本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种动静组合搅拌系统。该系统结构简单,设计合理。在搅拌器的搅拌作用下,搅拌槽内的反应流体旋转流动混合,在稳定运转时会形成一个以搅拌轴为中心的旋转体,旋转体的形成不利于流体内部各组分的混合,本发明通过设置多个静态搅拌桨,原来稳定的流体旋转体受到阻碍,破坏了原有的稳定流场的对称性,从而使流体回转、分流,造成流体界面失稳,从而实现了流场中流体混合过程的调控,达到了强化流体混合传质的目的。The technical problem to be solved by the present invention is to provide a dynamic and static combined mixing system in view of the above-mentioned shortcomings of the prior art. The system is simple in structure and reasonable in design. Under the stirring action of the stirrer, the reaction fluid in the stirring tank rotates and flows and mixes, and a rotating body centered on the stirring shaft is formed during stable operation. The formation of the rotating body is not conducive to the mixing of the components in the fluid. The present invention By installing multiple static stirring paddles, the original stable fluid rotating body is hindered and the symmetry of the original stable flow field is destroyed, so that the fluid rotates and splits, causing the fluid interface to be unstable, thereby realizing the fluid mixing in the flow field. The adjustment of the process achieves the purpose of enhancing the mass transfer of fluid mixing.
为解决上述技术问题,本发明采用的技术方案是:一种动静组合搅拌系统,包括搅拌器,其特征在于,还包括与所述搅拌器的搅拌轴平行设置的多个静态搅拌桨,多个所述静态搅拌桨围绕搅拌轴设置,所述搅拌轴的底部安装有搅拌桨叶。In order to solve the above technical problems, the technical solution adopted by the present invention is: a dynamic and static mixing system, including a stirrer, characterized in that it also includes a plurality of static stirring paddles arranged in parallel with the stirring shaft of the agitator, and a plurality of The static stirring blade is arranged around the stirring shaft, and a stirring blade is installed at the bottom of the stirring shaft.
上述的一种动静组合搅拌系统,其特征在于,多个所述静态搅拌桨距搅拌轴的距离均不相等。The above-mentioned combined dynamic and static stirring system is characterized in that the distances between the plurality of static stirring paddles and the stirring shaft are all unequal.
上述的一种动静组合搅拌系统,其特征在于,所述静态搅拌桨为板条状搅拌桨、圆柱状搅拌桨或棱柱状搅拌桨。The above-mentioned combined dynamic and static stirring system is characterized in that the static stirring paddle is a slat-shaped stirring paddle, a cylindrical stirring paddle or a prismatic stirring paddle.
上述的一种动静组合搅拌系统,其特征在于,以搅拌器的搅拌轴为圆心,所述静态搅拌桨的安装半径与搅拌所用容器的半径之比为1∶7.5~1∶16。The above-mentioned combined dynamic and static stirring system is characterized in that, with the stirring shaft of the stirrer as the center, the ratio of the installation radius of the static stirring paddle to the radius of the container used for stirring is 1:7.5 to 1:16.
另外,本发明还提供了一种利用上述动静组合搅拌系统进行铬铁矿液相氧化制备铬盐的工艺,其特征在于,包括:In addition, the present invention also provides a process for preparing chromium salt by liquid-phase oxidation of chromite by using the above-mentioned dynamic and static mixing system, which is characterized in that it includes:
将铬铁矿、氢氧化钠和水加入安装有动静组合搅拌系统的高压反应釜内,在搅拌条件下向高压反应釜内通入氧气进行液相氧化反应,反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,对保温沉降后的物料进行固液分离,得到上清液和反应渣;Add chromite, sodium hydroxide and water into the autoclave equipped with a dynamic and static mixing system. Under agitation, oxygen is introduced into the autoclave for liquid phase oxidation. After the reaction, the pressure is released and cooled, and then the The materials in the high-pressure reactor are transferred to the thermostat for heat preservation and sedimentation, and solid-liquid separation of the materials after heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction residue;
将所述反应渣经逆流洗涤后分离,得到洗渣液和铁渣;Separating the reaction slag after countercurrent washing to obtain washing slag liquid and iron slag;
向所述上清液中加入氢氧化钡进行沉淀反应,反应结束后分离得到铬酸钡沉淀A和含铝的碱液B;Adding barium hydroxide to the supernatant to perform a precipitation reaction, after the reaction is completed, barium chromate precipitate A and aluminum-containing lye B are obtained separately;
向所述洗渣液中加入氢氧化钡进行沉淀反应,反应结束后分离得到铬酸钡沉淀 C和含铝的碱液D;Adding barium hydroxide to the washing slag solution for precipitation reaction, after the reaction is finished, barium chromate precipitation C and aluminum-containing lye D are obtained separately;
将所述铬酸钡沉淀A和铬酸钡沉淀C用盐酸溶解,然后加入还原剂,还原反应得到氯化铬和氯化钡的混合溶液,调节所述混合溶液的pH值,使铬以氢氧化铬的形式完全沉淀,固液分离得到氢氧化铬产品。The barium chromate precipitate A and the barium chromate precipitate C are dissolved in hydrochloric acid, and then a reducing agent is added to reduce the reaction to obtain a mixed solution of chromium chloride and barium chloride. The pH value of the mixed solution is adjusted so that the chromium is replaced with hydrogen. The form of chromium oxide is completely precipitated, and solid-liquid separation is used to obtain chromium hydroxide product.
上述的方法,其特征在于,所述液相氧化反应的反应温度为180℃~270℃,氧气分压为1.2MPa~2.6MPa,搅拌转速为500rpm~900rpm,反应时间为1h~5h。The above method is characterized in that the reaction temperature of the liquid phase oxidation reaction is 180° C. to 270° C., the oxygen partial pressure is 1.2 MPa to 2.6 MPa, the stirring speed is 500 rpm to 900 rpm, and the reaction time is 1 h to 5 h.
上述的方法,其特征在于,氢氧化钠和铬铁矿的质量比为(2~5)∶1,氢氧化钠的质量为氢氧化钠和水的总质量的30%~60%。The above method is characterized in that the mass ratio of sodium hydroxide and chromite is (2-5):1, and the mass of sodium hydroxide is 30% to 60% of the total mass of sodium hydroxide and water.
上述的方法,其特征在于,所述保温沉降的温度为70℃~150℃,时间为120min~210min。The above method is characterized in that the temperature of the heat preservation and sedimentation is 70°C to 150°C, and the time is 120min to 210min.
上述的方法,其特征在于,向所述上清液中加入氢氧化钡进行沉淀反应时,氢氧化钡与上清液中铬酸钠的摩尔比为(1~1.2)∶1,反应时间为1h~2h,反应温度60~80℃;The above method is characterized in that when barium hydroxide is added to the supernatant liquid for precipitation reaction, the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid is (1~1.2):1, and the reaction time is 1h~2h, reaction temperature 60~80℃;
向所述洗渣液中加入氢氧化钡进行沉淀反应时,氢氧化钡与洗渣液中铬酸钠的摩尔比为(1~1.2)∶1,反应时间为1h~2h,反应温度60~80℃。When barium hydroxide is added to the washing residue for precipitation reaction, the molar ratio of barium hydroxide to sodium chromate in the washing residue is (1~1.2):1, the reaction time is 1h~2h, and the reaction temperature is 60~ 80°C.
上述的方法,其特征在于,还包括向所述含铝的碱液D中加入硅酸钠浆料进行沉淀反应,反应结束后分离得到低铝碱液和硅铝酸钠沉淀。The above method is characterized in that it further comprises adding sodium silicate slurry to the aluminum-containing lye D to perform a precipitation reaction, and after the reaction is completed, a low-aluminum lye and sodium aluminosilicate precipitation are obtained separately.
上述的方法,其特征在于,所述硅酸钠与含铝的碱液D中的铝酸钠摩尔比为(1~1.2)∶1。The above method is characterized in that the molar ratio of the sodium silicate to the sodium aluminate in the aluminum-containing lye D is (1 to 1.2):1.
上述的方法,其特征在于,还包括将分离得到的低铝碱液补碱后返回高压反应釜内循环利用。The above-mentioned method is characterized in that it further comprises the step of returning the separated low-aluminum lye to the high-pressure reactor for recycling after supplementing alkali.
上述的方法,其特征在于,还包括将含铝的碱液B返回高压反应釜内循环利用。The above method is characterized in that it also includes returning the aluminum-containing lye B to the autoclave for recycling.
上述的方法,其特征在于,所述铬酸钡沉淀A和铬酸钡沉淀C的物质的量之和与盐酸中HCl的物质的量之比为1∶(2~5),盐酸的体积为铬酸钡沉淀A和铬酸钡沉淀C质量之和的4~8倍,其中体积的单位为mL,质量的单位为g,所述还原剂为小分子醇类有机物,还原剂的摩尔量为与铬酸钡理论反应摩尔量的1~5倍。The above method is characterized in that the ratio of the sum of the amount of the barium chromate precipitate A and the amount of the barium chromate precipitate C to the amount of HCl in the hydrochloric acid is 1: (2-5), and the volume of the hydrochloric acid is The mass of barium chromate precipitate A and barium chromate precipitate C is 4 to 8 times the mass, where the unit of volume is mL and the unit of mass is g. The reducing agent is a small molecular alcohol organic substance, and the molar amount of the reducing agent is The theoretical reaction with barium chromate is 1 to 5 times the molar amount.
上述的方法,其特征在于,还原反应的搅拌转速为200rpm~400rpm,反应温度 为50℃~80℃,反应时间为1h~2h。The above method is characterized in that the stirring speed of the reduction reaction is 200 rpm to 400 rpm, the reaction temperature is 50°C to 80°C, and the reaction time is 1 h to 2 h.
上述的方法,其特征在于,还原反应后采用氢氧化钡调节所述混合溶液的pH值至8~9。The above method is characterized in that barium hydroxide is used to adjust the pH value of the mixed solution to 8-9 after the reduction reaction.
上述的方法,其特征在于,还包括向铬以氢氧化铬的形式完全沉淀后固液分离得到的液相中加入硫酸至钡沉淀完全,得到硫酸钡产品。The above method is characterized in that it also includes adding sulfuric acid to the liquid phase obtained by solid-liquid separation after the chromium is completely precipitated in the form of chromium hydroxide until the barium precipitation is complete, to obtain a barium sulfate product.
发明的有益效果The beneficial effects of the invention
有益效果Beneficial effect
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明的搅拌系统结构简单,设计合理。在搅拌器的搅拌作用下,搅拌槽内的反应流体旋转流动混合,在稳定运转时会形成一个以搅拌轴为中心的旋转体,旋转体的形成不利于流体内部各组分的混合,本发明通过设置多个静态搅拌桨,原来稳定的流体旋转体受到阻碍,破坏了原有的稳定流场的对称性,从而使流体回转、分流,造成流体界面失稳,从而实现了流场中流体混合过程的调控,达到了强化流体混合传质的目的。1. The mixing system of the present invention has a simple structure and a reasonable design. Under the stirring action of the stirrer, the reaction fluid in the stirring tank rotates and flows and mixes, and a rotating body centered on the stirring shaft is formed during stable operation. The formation of the rotating body is not conducive to the mixing of the components in the fluid. The present invention By installing multiple static stirring paddles, the original stable fluid rotating body is hindered and the symmetry of the original stable flow field is destroyed, so that the fluid rotates and splits, causing the fluid interface to be unstable, thereby realizing the fluid mixing in the flow field. The adjustment of the process achieves the purpose of enhancing the mass transfer of fluid mixing.
2、采用本发明的动静组合搅拌系统,可以显著提高铬铁矿液相氧化过程中的铬转化率,大大降低反应时间,实现快速高效的铬盐清洁生产方式。2. Adopting the dynamic and static mixing system of the present invention can significantly increase the chromium conversion rate in the liquid phase oxidation of chromite, greatly reduce the reaction time, and realize a fast and efficient chromium salt clean production method.
3、本发明提出了一条铬铁矿液相氧化法制备铬盐的新工艺路线,创新性地解决了铬铁矿浸出过程的固液分离、高碱介质中铬盐的分离,以及中间产物转化为系列铬盐的关键工艺问题,具有很大的工业应用前景。3. The present invention proposes a new process route for preparing chromium salt by liquid phase oxidation of chromite, which innovatively solves the solid-liquid separation of chromite leaching process, the separation of chromium salt in high alkali medium, and the conversion of intermediate products. It is a key process problem of the series of chromium salts and has great industrial application prospects.
4、本发明在铬铁矿液相氧化浸出工艺中,提出采用安装有动静组合搅拌桨的高压反应釜,使反应釜内上方空气相从原来单一区域卷吸进入的混合方式转变为多区域、多位点卷吸进入的多元混合方式,大大强化了反应体系中气-液-固三相的传质过程,提高了浸出反应过程的效率。4. In the liquid phase oxidation leaching process of chromite ore, the present invention proposes to adopt a high-pressure reactor equipped with a dynamic and static mixing paddle, so that the air phase in the upper part of the reactor is changed from the original single-region entrained mixing mode to multi-regional, The multiple mixing mode of multi-site entrainment greatly strengthens the gas-liquid-solid three-phase mass transfer process in the reaction system and improves the efficiency of the leaching reaction process.
5、本发明创新地提出了铬铁矿在高碱介质中氧化浸出体系的保温沉降分离工艺,解决了固液分离问题。与传统稀释过滤、离心等方法相比,显著降低固液分离时间和设备投入成本,可始终保持上清液中铝含量低、碱含量高,洗渣液中铝含量高、碱含量低,极利于后续循环及除铝过程,同时最大程度保留了原碱液浓度,大大提高了介质直接循环利用的效率。5. The present invention innovatively proposes the insulation and sedimentation separation process of the oxidation leaching system of chromite in a high-alkali medium, which solves the problem of solid-liquid separation. Compared with traditional methods such as dilution filtration and centrifugation, it significantly reduces the solid-liquid separation time and equipment investment cost, and can always keep the aluminum content in the supernatant liquid low, the alkali content is high, the aluminum content in the slag washing liquid is high, and the alkali content is low. It is conducive to the subsequent circulation and aluminum removal process, while retaining the original lye concentration to the greatest extent, greatly improving the efficiency of the direct recycling of the medium.
6、本发明提出了直接从铬铁矿浸出液中采用钡盐法分离铬盐的新工艺,以及铬酸钡转化为铬盐的新工艺。创新性地实现了铬-碱的分离。提出了铬酸钡的盐酸-有机物为体系的溶解-还原法,实现了铬酸钡制备系列铬盐的目标。同时实现了盐酸介质的循环利用,并可得到纯净的硫酸钡产品。该过程反应条件温和、绿色、高效。6. The present invention proposes a new process for separating chromium salt directly from the chromite leaching solution by using the barium salt method, and a new process for converting barium chromate into chromium salt. Innovatively realize the separation of chromium-alkali. A dissolution-reduction method of barium chromate with hydrochloric acid-organic matter as the system was proposed, which achieved the goal of preparing a series of chromium salts from barium chromate. At the same time, the recycling of hydrochloric acid medium is realized, and pure barium sulfate products can be obtained. The reaction conditions of the process are mild, green and efficient.
7、本发明创新地提出了铬铁矿浸出液在进行了铬-碱分离后的碱液中除铝的新工艺。即采用硅酸钠作为沉淀剂,加入到碱液中直接将铝酸钠沉淀转化为硅铝酸钠,进一步处理可得到具有较高经济价值的硅铝酸钠分子筛副产物,碱液可直接循环于浸出反应步骤,达到提高经济性和降低能耗。7. The present invention innovatively proposes a new process for removing aluminum from the chromite leaching solution in the lye after chromium-alkali separation. That is, sodium silicate is used as a precipitant and added to the lye to directly convert the sodium aluminate precipitation into sodium aluminosilicate. Further processing can obtain the by-product of sodium aluminosilicate molecular sieve with higher economic value, and the lye can be directly recycled In the leaching reaction step, it can improve economy and reduce energy consumption.
对附图的简要说明Brief description of the drawings
附图说明Description of the drawings
图1为本发明动静组合搅拌系统的结构示意图。Figure 1 is a schematic diagram of the structure of the dynamic and static combined stirring system of the present invention.
图2为单一动态搅拌桨工作时流场示意图(Y=0正视图)。Figure 2 is a schematic diagram of the flow field when a single dynamic stirring blade is working (Y=0 front view).
图3为单一动态搅拌桨工作时流场示意图(Z=0俯视图)。Fig. 3 is a schematic diagram of the flow field when a single dynamic stirring blade is working (Z=0 top view).
图4为本发明的动静组合搅拌系统工作时场示意图(Y=0正视图)。Fig. 4 is a schematic diagram of the working time field of the dynamic and static mixing system of the present invention (Y=0 front view).
图5为本发明的动静组合搅拌系统工作时场示意图(Z=0俯视图)。Fig. 5 is a schematic diagram of the working time field of the dynamic and static mixing system of the present invention (Z=0 top view).
图6为分别采用单一动态搅拌桨和本发明的动静组合搅拌系统进行铬铁矿液相氧化法制备铬盐,铬浸出率与浸出时间的关系图。Fig. 6 is a diagram showing the relationship between the chromium leaching rate and the leaching time of chromite liquid phase oxidation method for preparing chromium salt using a single dynamic stirring blade and the combined dynamic and static stirring system of the present invention.
图7为本发明安装有动静组合搅拌系统的高压反应釜的结构示意图。Fig. 7 is a schematic diagram of the structure of a high pressure reactor equipped with a dynamic and static mixing system according to the present invention.
图8为本发明的工艺流程示意图。Fig. 8 is a schematic diagram of the process flow of the present invention.
实施该发明的最佳实施例The best embodiment for implementing the invention
本发明的最佳实施方式The best mode of the present invention
如图1所示,本发明的动静组合搅拌系统,包括搅拌器1,还包括与所述搅拌器1的搅拌轴2平行设置的多个静态搅拌桨12,多个所述静态搅拌桨12围绕搅拌轴2设置,所述搅拌轴2的底部安装有搅拌桨叶4。As shown in Figure 1, the dynamic and static mixing system of the present invention includes a stirrer 1, and also includes a plurality of static stirring paddles 12 arranged in parallel with the stirring shaft 2 of the stirrer 1, and the plurality of static stirring paddles 12 surround The stirring shaft 2 is provided, and a stirring blade 4 is installed at the bottom of the stirring shaft 2.
本实施例中,多个所述静态搅拌桨12距搅拌轴2的距离均不相等。所述静态搅拌桨12的个数可以为2个、3个、4个、5个或6个等。In this embodiment, the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal. The number of the static stirring blades 12 can be 2, 3, 4, 5, 6, and so on.
本实施例中,所述静态搅拌桨12为板条状搅拌桨、圆柱状搅拌桨或棱柱状搅拌 桨。In this embodiment, the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle or a prismatic stirring paddle.
本实施例中,以搅拌器1的搅拌轴2为圆心,所述静态搅拌桨12的安装半径与搅拌所用容器的半径之比为1∶7.5~1∶16。In this embodiment, with the stirring shaft 2 of the stirrer 1 as the center of the circle, the ratio of the installation radius of the static stirring paddle 12 to the radius of the container used for stirring is 1:7.5 to 1:16.
本发明的动静组合搅拌系统的具体工作原理是:反应体系(如固-液、气-液、液-液、气-液-固等)在搅拌器的搅拌作用下,反应流体旋转流动混合,在稳定运转时会形成一个以搅拌轴为中心的旋转体(如图2和图3所示),旋转体的形成不利于流体内部各组分的混合,但由于有位于流场中静态搅拌桨的存在,原来稳定的流体旋转体受到阻碍,破坏了原有的稳定流场的对称性,从而使流体回转、分流(如图4和图5所示),造成流体界面失稳,从而实现了流场中流体混合过程的调控,达到了强化流体混合传质的目的。The specific working principle of the dynamic and static combined stirring system of the present invention is: the reaction system (such as solid-liquid, gas-liquid, liquid-liquid, gas-liquid-solid, etc.) under the stirring action of a stirrer, the reaction fluid rotates and mixes, During stable operation, a rotating body with the stirring shaft as the center is formed (as shown in Figures 2 and 3). The formation of the rotating body is not conducive to the mixing of the components in the fluid, but due to the static stirring paddle located in the flow field The existence of, the original stable fluid rotating body is hindered, destroying the symmetry of the original stable flow field, so that the fluid revolves and splits (as shown in Figure 4 and Figure 5), causing the fluid interface to be unstable, thus achieving The control of the fluid mixing process in the flow field achieves the purpose of enhancing the mass transfer of fluid mixing.
将本发明的动静组合搅拌系统应用于气-液-固三相混合传质反应体系,在动静组合搅拌系统的作用下,搅拌槽上方气体通过搅拌的卷吸作用进入容器内固-液两相体系中参与反应,气相从原来单一的动态搅拌器周围流场卷吸进入的混合方式转变为动态搅拌器周围流场和多个静态搅拌桨附近的小流场区域的多元混合方式,大大增加了反应体系的气-液-固三相的传质面积,从而强化了其各相间的传质。气-液-固三相传质的加快,有助于减少体系的反应时间。针对铬铁矿液相氧化过程,更有助于降低反应碱浓度及其他工艺条件,提高了铬转化率的同时也降低了能耗。因此,该动静组合搅拌系统有助于强化搅拌槽中流体的混合,增强气-液-固三相反应中对气相的卷吸作用,提高反应体系中各相间传质速率,可用于各种基于搅拌槽的流体混合体系,特别适用于有结构稳定、难于分解的固体参与的多相反应体系。此外,该系统还具备结构简单、低能高率、成本低、易于修配等特点。The dynamic and static combined stirring system of the present invention is applied to a gas-liquid-solid three-phase mixed mass transfer reaction system. Under the action of the dynamic and static combined stirring system, the gas above the stirring tank enters the solid-liquid two-phase in the container through the entrainment effect of stirring. Participate in the reaction in the system, and the gas phase has changed from the original mixing mode of entrainment in the flow field around the single dynamic agitator to the multiple mixing mode of the flow field around the dynamic agitator and the small flow field area near the multiple static stirring paddles, greatly increasing The gas-liquid-solid three-phase mass transfer area of the reaction system enhances the mass transfer between the phases. The acceleration of gas-liquid-solid three-phase mass transfer helps reduce the reaction time of the system. Aiming at the liquid-phase oxidation process of chromite, it is more helpful to reduce the concentration of reaction alkali and other process conditions, which improves the conversion rate of chromium and reduces energy consumption. Therefore, the combined dynamic and static stirring system helps to strengthen the mixing of the fluid in the stirred tank, enhance the entrainment of the gas phase in the gas-liquid-solid three-phase reaction, and increase the mass transfer rate between the phases in the reaction system. It can be used for various based The fluid mixing system of the stirred tank is especially suitable for the multiphase reaction system involving the solid structure that is stable and difficult to decompose. In addition, the system also has the characteristics of simple structure, low energy and high rate, low cost, and easy repair.
如图7所示,本发明所用的安装有动静组合搅拌系统的高压反应釜,包括顶部开口的高压反应釜8,和设置于高压反应釜8开口处的密封盖3,所述密封盖3上安装有搅拌器1,搅拌器1的搅拌轴2位于高压反应釜8内,搅拌轴2的底部安装有搅拌桨叶4,所述密封盖3上固定安装有多个静态搅拌桨12,多个所述静态搅拌桨12围绕搅拌轴2设置,多个所述静态搅拌桨12远离密封盖3的一端深入高压反应釜8内。As shown in Figure 7, the high-pressure reaction vessel equipped with a dynamic and static mixing system used in the present invention includes a high-pressure reaction vessel 8 with an opening at the top, and a sealing cover 3 arranged at the opening of the high-pressure reaction vessel 8. A stirrer 1 is installed, the stirring shaft 2 of the stirrer 1 is located in the high-pressure reactor 8, the bottom of the stirring shaft 2 is equipped with a stirring blade 4, and the sealing cover 3 is fixedly installed with a plurality of static stirring blades 12, The static stirring blade 12 is arranged around the stirring shaft 2, and one end of the plurality of static stirring blades 12 away from the sealing cover 3 penetrates into the high pressure reactor 8.
本实施例中,多个所述静态搅拌桨12距搅拌轴2的距离均不相等。所述静态搅拌桨12的个数可以为2个、3个、4个、5个或6个等。In this embodiment, the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal. The number of the static stirring blades 12 can be 2, 3, 4, 5, 6, and so on.
本实施例中,所述静态搅拌桨12为板条状搅拌桨、圆柱状搅拌桨或棱柱状搅拌桨等。In this embodiment, the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle, or a prismatic stirring paddle.
本实施例中,所述密封盖3上安装有热电偶7。In this embodiment, a thermocouple 7 is installed on the sealing cover 3.
本实施例中,所述静态搅拌桨12的下端位于搅拌桨叶4上方。In this embodiment, the lower end of the static stirring blade 12 is located above the stirring blade 4.
本实施例中,所述搅拌桨叶4的叶片呈椭球面形。In this embodiment, the blades of the stirring blade 4 are ellipsoidal.
本实施例中,所述密封盖3上开设有进气口和出气口,所述进气口上安装有进气管9,进气管9深入高压反应釜8内且进气管9底部靠近高压反应釜8的底部,进气管的顶部安装有进气阀门5;所述出气口安装有出气管,所述出气管的顶部安装有出气阀门11。In this embodiment, the sealing cover 3 is provided with an air inlet and an air outlet, and an air inlet pipe 9 is installed on the air inlet. The air inlet pipe 9 penetrates into the high pressure reactor 8 and the bottom of the air inlet pipe 9 is close to the high pressure reactor 8 An air inlet valve 5 is installed on the top of the air inlet pipe; an air outlet pipe is installed on the air outlet, and an air outlet valve 11 is installed on the top of the air outlet pipe.
本实施例中,所述密封盖3上安装有用于检测高压反应釜8内压力的压力表10。In this embodiment, a pressure gauge 10 for detecting the pressure in the high-pressure reactor 8 is installed on the sealing cover 3.
本实施例中,所述高压反应釜8外侧设置有加热套6,加热套6中部开设有用于放置高压反应釜8的凹槽。In this embodiment, a heating jacket 6 is provided on the outside of the high-pressure reactor 8, and a groove for placing the high-pressure reactor 8 is opened in the middle of the heating jacket 6.
本实施例中,所述加热套6的底部设置有底座13。In this embodiment, a base 13 is provided at the bottom of the heating jacket 6.
采用安装有单一动态搅拌桨的高压反应釜和安装有本发明的动静组合搅拌系统的高压反应釜分别进行铬铁矿液相氧化法制备铬盐,取南非铬铁矿粉,研磨至300目(48μm),采用X射线荧光光谱分析仪(XRF)测得Cr 2O 3成分含量约为42.92%。分别取125g铬铁矿粉(300目)、500g氢氧化钠和333mL去离子水,混合加入高压反应釜中,在温度250℃、氧分压2.4MPa(总压约3.2MPa),反应时间设为60min、120min、180min、240min、300min的条件下,用安装有单一动态搅拌桨的高压反应釜和安装有本发明的动静组合搅拌系统的高压反应釜分别进行实验,测定液相氧化反应后浸出液中铬含量。两种高压反应釜的铬浸出率随反应时间变化如图7所示,在仅用单一动态搅拌桨的高压反应釜内反应结束后,浸出液中铬浸出率最高仅为90%,且需300min,耗时较长;而在动静组合搅拌系统的高压反应釜内反应结束后,仅需240min铬浸出率已达99%。且在60min~120min的较短时间内,动静组合搅拌系统内的铬浸出率比前者高出约2倍。本发明的动静组合搅拌系统实现了短时间内铬铁矿液相氧化法的高效浸出 ,同时大大提高铬浸出率,避免了二次回收和资源浪费,动静结合的强化方式有效提高了体系中传质效率和反应过程效率,并适用于各类多相反应体系,属于一种新型、高效强化多相传质的装置。 The high-pressure reactor equipped with a single dynamic stirring blade and the high-pressure reactor equipped with the dynamic and static combined stirring system of the present invention are used to prepare chromite by the liquid phase oxidation method of chromite ore respectively. The South African chromite powder is taken and ground to 300 mesh ( 48μm), the content of Cr 2 O 3 is about 42.92% as measured by X-ray fluorescence spectrometer (XRF). Take 125g of chromite powder (300 mesh), 500g of sodium hydroxide and 333mL of deionized water respectively, and mix them into the autoclave at a temperature of 250℃, an oxygen partial pressure of 2.4MPa (total pressure of about 3.2MPa), and a reaction time setting Under the conditions of 60min, 120min, 180min, 240min, 300min, the experiment was carried out with a high-pressure reactor equipped with a single dynamic stirring blade and a high-pressure reactor equipped with the dynamic and static combined stirring system of the present invention to determine the leachate after the liquid phase oxidation reaction. Medium chromium content. The chromium leaching rate of the two high-pressure reactors varies with the reaction time as shown in Figure 7. After the reaction in the high-pressure reactor using only a single dynamic stirring blade, the maximum chromium leaching rate in the leaching solution is only 90%, and it takes 300 minutes. It takes a long time; and after the reaction in the high-pressure reactor of the dynamic and static combined stirring system, the chromium leaching rate has reached 99% in only 240 minutes. And in a short time of 60min~120min, the chromium leaching rate in the dynamic and static combined stirring system is about 2 times higher than the former. The dynamic and static combined stirring system of the present invention realizes the high-efficiency leaching of the chromite liquid phase oxidation method in a short time, and at the same time greatly improves the chromium leaching rate, avoids secondary recovery and resource waste, and the strengthening method of dynamic and static combination effectively improves the transmission in the system. It is suitable for all kinds of multi-phase reaction systems, and belongs to a new type of device that enhances multi-phase mass transfer with high efficiency.
采用所述安装有动静组合搅拌系统的高压反应釜进行铬铁矿液相氧化制备铬盐的工艺,包括:The process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system includes:
将125g铬铁矿(300目)、250g氢氧化钠和583g水加入安装有动静组合搅拌系统的高压反应釜内;在搅拌条件下向高压反应釜内通入氧气进行液相氧化反应,液相氧化反应的反应温度为180℃,氧气分压为1.2MPa(总压约2.4MPa),搅拌转速为500rpm,反应时间为1h;反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,保温沉降的温度为70℃,时间为120min;对保温沉降后的物料进行固液分离,得到上清液和反应渣;125g of chromite (300 mesh), 250g of sodium hydroxide and 583g of water were added to the high pressure reactor equipped with a dynamic and static mixing system; under stirring conditions, oxygen was introduced into the high pressure reactor for liquid phase oxidation reaction. The reaction temperature of the oxidation reaction is 180℃, the oxygen partial pressure is 1.2MPa (total pressure is about 2.4MPa), the stirring speed is 500rpm, and the reaction time is 1h; after the reaction, the pressure is released and cooled, and then the materials in the autoclave are transferred to a constant temperature The temperature of the heat preservation and sedimentation in the box is 70℃, and the time is 120min; the solid-liquid separation of the materials after the heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction slag;
将所述反应渣经水逆流洗涤后分离,得到洗渣液和铁渣;The reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
采用工业铬酸钠(HG/T 4312-2012)分别测定所述上清液和洗渣液中铬酸钠的含量;测得上清液中含铬酸钠11.43g,偏铝酸钠1.45g;测得洗渣液中含铬酸钠22.87g,偏铝酸钠8.68g;Industrial sodium chromate (HG/T 4312-2012) was used to determine the content of sodium chromate in the supernatant liquid and the washing residue liquid; the supernatant liquid contained 11.43g sodium chromate and 1.45g sodium metaaluminate. ; Measured that the washing residue liquid contains 22.87g of sodium chromate and 8.68g of sodium metaaluminate;
按照氢氧化钡与上清液中铬酸钠的摩尔比为1∶1,向所述上清液中加入12.1g氢氧化钡进行沉淀反应,反应时间为1h,反应温度60℃;反应结束后分离得到铬酸钡沉淀A和含铝的碱液B;将含铝的碱液B返回高压反应釜内循环利用;According to the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid of 1:1, 12.1 g of barium hydroxide was added to the supernatant liquid for precipitation reaction, the reaction time was 1 h, the reaction temperature was 60°C; after the reaction was completed Separate the barium chromate precipitate A and the aluminum-containing lye B; return the aluminum-containing lye B to the high-pressure reactor for recycling;
按照氢氧化钡与洗渣液中铬酸钠的摩尔比为1∶1,向所述洗渣液中加入24.2g氢氧化钡进行沉淀反应,反应时间为1h,反应温度60℃;反应结束后分离得到铬酸钡沉淀C和含铝的碱液D;According to the molar ratio of barium hydroxide to sodium chromate in the washing residue solution of 1:1, 24.2g of barium hydroxide was added to the washing residue solution for precipitation reaction, the reaction time was 1h, and the reaction temperature was 60°C; after the reaction was completed Separation of barium chromate precipitate C and aluminum-containing lye D;
采用《GB/T 5750.6-2006生活饮用水标准检验方法金属指标铬天青S分光光度法》测定含铝的碱液D中铝的含量,按照硅酸钠与含铝的碱液D中的铝酸钠摩尔比为1∶1,向所述含铝的碱液D中加入21.54g质量浓度为60%的硅酸钠水浆料进行沉淀反应,反应时间为1h,反应温度70℃;反应结束后分离得到低铝碱液和硅铝酸钠沉淀,铝去除率达90%,符合循环标准;将分离得到低铝碱液补碱后返回高压反应釜内循环利用;Use "GB/T 5750.6-2006 Standard Test Method for Drinking Water, Metal Index Chromazurol S Spectrophotometric Method" to determine the aluminum content in aluminum-containing lye D, according to the aluminum content in sodium silicate and aluminum-containing lye D The molar ratio of sodium is 1:1, 21.54g of sodium silicate water slurry with a mass concentration of 60% is added to the aluminum-containing lye D for precipitation reaction, the reaction time is 1h, the reaction temperature is 70°C; the reaction is complete After the separation, low-aluminum lye and sodium aluminosilicate precipitation are obtained, and the aluminum removal rate reaches 90%, which meets the recycling standard; the separated low-aluminum lye is returned to the high-pressure reactor for recycling;
合并铬酸钡沉淀A和铬酸钡沉淀C,测得铬转化率为90%;将合并后的铬酸钡用 盐酸溶液溶解,液固比为8∶1(mL∶g),合并后的铬酸钡与盐酸溶液中HCl的摩尔比为1∶2,溶解后测得铬溶解率为92%,然后加入还原剂进行还原反应,还原反应的搅拌转速为200rpm,反应温度为50℃,反应时间为1h,所述还原剂为小分子醇类有机物乙醇,还原剂的摩尔量为与铬酸钡理论反应摩尔量的1倍,得到氯化铬和氯化钡的混合溶液,铬还原率为72%;采用氢氧化钡调节所述氯化铬和氯化钡的混合溶液的pH值至8,使铬以氢氧化铬的形式完全沉淀,固液分离得到氢氧化铬产品,向离心分离后的液相中加入稀硫酸至钡沉淀完全,得到纯净硫酸钡产品。Combine the barium chromate precipitate A and barium chromate precipitate C, and the chromium conversion rate is determined to be 90%; the combined barium chromate is dissolved in a hydrochloric acid solution, and the liquid-to-solid ratio is 8:1 (mL:g). The molar ratio of barium chromate to HCl in the hydrochloric acid solution is 1:2. After dissolution, the measured chromium dissolution rate is 92%. Then a reducing agent is added to carry out the reduction reaction. The stirring speed of the reduction reaction is 200 rpm, and the reaction temperature is 50°C. The time is 1h, the reducing agent is a small molecule alcoholic organic substance ethanol, and the molar amount of the reducing agent is 1 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride. The reduction rate of chromium is 72%; barium hydroxide is used to adjust the pH value of the mixed solution of chromium chloride and barium chloride to 8, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product. After centrifugal separation Dilute sulfuric acid is added to the liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
发明实施例Invention embodiment
本发明的实施方式Embodiments of the present invention
实施例1Example 1
如图1所示,本发明的动静组合搅拌系统,包括搅拌器1,还包括与所述搅拌器1的搅拌轴2平行设置的多个静态搅拌桨12,多个所述静态搅拌桨12围绕搅拌轴2设置,所述搅拌轴2的底部安装有搅拌桨叶4。As shown in Figure 1, the dynamic and static mixing system of the present invention includes a stirrer 1, and also includes a plurality of static stirring paddles 12 arranged in parallel with the stirring shaft 2 of the stirrer 1, and the plurality of static stirring paddles 12 surround The stirring shaft 2 is provided, and a stirring blade 4 is installed at the bottom of the stirring shaft 2.
本实施例中,多个所述静态搅拌桨12距搅拌轴2的距离均不相等。所述静态搅拌桨12的个数可以为2个、3个、4个、5个或6个等。In this embodiment, the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal. The number of the static stirring blades 12 can be 2, 3, 4, 5, 6, and so on.
本实施例中,所述静态搅拌桨12为板条状搅拌桨、圆柱状搅拌桨或棱柱状搅拌桨。In this embodiment, the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle or a prismatic stirring paddle.
本实施例中,以搅拌器1的搅拌轴2为圆心,所述静态搅拌桨12的安装半径与搅拌所用容器的半径之比为1∶7.5~1∶16。In this embodiment, with the stirring shaft 2 of the stirrer 1 as the center of the circle, the ratio of the installation radius of the static stirring paddle 12 to the radius of the container used for stirring is 1:7.5 to 1:16.
本发明的动静组合搅拌系统的具体工作原理是:反应体系(如固-液、气-液、液-液、气-液-固等)在搅拌器的搅拌作用下,反应流体旋转流动混合,在稳定运转时会形成一个以搅拌轴为中心的旋转体(如图2和图3所示),旋转体的形成不利于流体内部各组分的混合,但由于有位于流场中静态搅拌桨的存在,原来稳定的流体旋转体受到阻碍,破坏了原有的稳定流场的对称性,从而使流体回转、分流(如图4和图5所示),造成流体界面失稳,从而实现了流场中流体混合过程的调控,达到了强化流体混合传质的目的。The specific working principle of the dynamic and static combined stirring system of the present invention is: the reaction system (such as solid-liquid, gas-liquid, liquid-liquid, gas-liquid-solid, etc.) under the stirring action of a stirrer, the reaction fluid rotates and mixes, During stable operation, a rotating body with the stirring shaft as the center is formed (as shown in Figures 2 and 3). The formation of the rotating body is not conducive to the mixing of the components in the fluid, but due to the static stirring paddle located in the flow field The existence of, the original stable fluid rotating body is hindered, destroying the symmetry of the original stable flow field, so that the fluid revolves and splits (as shown in Figure 4 and Figure 5), causing the fluid interface to be unstable, thus achieving The control of the fluid mixing process in the flow field achieves the purpose of enhancing the mass transfer of fluid mixing.
将本发明的动静组合搅拌系统应用于气-液-固三相混合传质反应体系,在动静 组合搅拌系统的作用下,搅拌槽上方气体通过搅拌的卷吸作用进入容器内固-液两相体系中参与反应,气相从原来单一的动态搅拌器周围流场卷吸进入的混合方式转变为动态搅拌器周围流场和多个静态搅拌桨附近的小流场区域的多元混合方式,大大增加了反应体系的气-液-固三相的传质面积,从而强化了其各相间的传质。气-液-固三相传质的加快,有助于减少体系的反应时间。针对铬铁矿液相氧化过程,更有助于降低反应碱浓度及其他工艺条件,提高了铬转化率的同时也降低了能耗。因此,该动静组合搅拌系统有助于强化搅拌槽中流体的混合,增强气-液-固三相反应中对气相的卷吸作用,提高反应体系中各相间传质速率,可用于各种基于搅拌槽的流体混合体系,特别适用于有结构稳定、难于分解的固体参与的多相反应体系。此外,该系统还具备结构简单、低能高率、成本低、易于修配等特点。The dynamic and static combined stirring system of the present invention is applied to a gas-liquid-solid three-phase mixed mass transfer reaction system. Under the action of the dynamic and static combined stirring system, the gas above the stirring tank enters the solid-liquid two-phase in the container through the entrainment effect of stirring. Participate in the reaction in the system, and the gas phase has changed from the original mixing mode of entrainment in the flow field around the single dynamic agitator to the multiple mixing mode of the flow field around the dynamic agitator and the small flow field area near the multiple static stirring paddles, greatly increasing The gas-liquid-solid three-phase mass transfer area of the reaction system enhances the mass transfer between the phases. The acceleration of gas-liquid-solid three-phase mass transfer helps reduce the reaction time of the system. Aiming at the liquid-phase oxidation process of chromite, it is more helpful to reduce the concentration of reaction alkali and other process conditions, which improves the conversion rate of chromium and reduces energy consumption. Therefore, the combined dynamic and static stirring system helps to strengthen the mixing of the fluid in the stirred tank, enhance the entrainment of the gas phase in the gas-liquid-solid three-phase reaction, and increase the mass transfer rate between the phases in the reaction system. It can be used for various based The fluid mixing system of the stirred tank is especially suitable for the multiphase reaction system involving the solid structure that is stable and difficult to decompose. In addition, the system also has the characteristics of simple structure, low energy and high rate, low cost, and easy repair.
实施例2Example 2
如图7所示,本发明所用的安装有动静组合搅拌系统的高压反应釜,包括顶部开口的高压反应釜8,和设置于高压反应釜8开口处的密封盖3,所述密封盖3上安装有搅拌器1,搅拌器1的搅拌轴2位于高压反应釜8内,搅拌轴2的底部安装有搅拌桨叶4,所述密封盖3上固定安装有多个静态搅拌桨12,多个所述静态搅拌桨12围绕搅拌轴2设置,多个所述静态搅拌桨12远离密封盖3的一端深入高压反应釜8内。As shown in Figure 7, the high-pressure reaction vessel equipped with a dynamic and static mixing system used in the present invention includes a high-pressure reaction vessel 8 with an opening at the top, and a sealing cover 3 arranged at the opening of the high-pressure reaction vessel 8. A stirrer 1 is installed, the stirring shaft 2 of the stirrer 1 is located in the high-pressure reactor 8, the bottom of the stirring shaft 2 is equipped with a stirring blade 4, and the sealing cover 3 is fixedly installed with a plurality of static stirring blades 12, The static stirring blade 12 is arranged around the stirring shaft 2, and one end of the plurality of static stirring blades 12 away from the sealing cover 3 penetrates into the high pressure reactor 8.
本实施例中,多个所述静态搅拌桨12距搅拌轴2的距离均不相等。所述静态搅拌桨12的个数可以为2个、3个、4个、5个或6个等。In this embodiment, the distances between the plurality of static stirring paddles 12 and the stirring shaft 2 are all unequal. The number of the static stirring paddles 12 can be 2, 3, 4, 5, 6, and so on.
本实施例中,所述静态搅拌桨12为板条状搅拌桨、圆柱状搅拌桨或棱柱状搅拌桨等。In this embodiment, the static stirring paddle 12 is a slat-shaped stirring paddle, a cylindrical stirring paddle, or a prismatic stirring paddle.
本实施例中,所述密封盖3上安装有热电偶7。In this embodiment, a thermocouple 7 is installed on the sealing cover 3.
本实施例中,所述静态搅拌桨12的下端位于搅拌桨叶4上方。In this embodiment, the lower end of the static stirring blade 12 is located above the stirring blade 4.
本实施例中,所述搅拌桨叶4的叶片呈椭球面形。In this embodiment, the blades of the stirring blade 4 are ellipsoidal.
本实施例中,所述密封盖3上开设有进气口和出气口,所述进气口上安装有进气管9,进气管9深入高压反应釜8内且进气管9底部靠近高压反应釜8的底部,进气管的顶部安装有进气阀门5;所述出气口安装有出气管,所述出气管的顶部安 装有出气阀门11。In this embodiment, the sealing cover 3 is provided with an air inlet and an air outlet, and an air inlet pipe 9 is installed on the air inlet. The air inlet pipe 9 penetrates into the high pressure reactor 8 and the bottom of the air inlet pipe 9 is close to the high pressure reactor 8 An air inlet valve 5 is installed on the top of the air inlet pipe; an air outlet pipe is installed on the air outlet, and an air outlet valve 11 is installed on the top of the air outlet pipe.
本实施例中,所述密封盖3上安装有用于检测高压反应釜8内压力的压力表10。In this embodiment, a pressure gauge 10 for detecting the pressure in the high-pressure reactor 8 is installed on the sealing cover 3.
本实施例中,所述高压反应釜8外侧设置有加热套6,加热套6中部开设有用于放置高压反应釜8的凹槽。In this embodiment, a heating jacket 6 is provided on the outside of the high-pressure reactor 8, and a groove for placing the high-pressure reactor 8 is opened in the middle of the heating jacket 6.
本实施例中,所述加热套6的底部设置有底座13。In this embodiment, a base 13 is provided at the bottom of the heating jacket 6.
采用安装有单一动态搅拌桨的高压反应釜和安装有本发明的动静组合搅拌系统的高压反应釜分别进行铬铁矿液相氧化法制备铬盐,取南非铬铁矿粉,研磨至300目(48μm),采用X射线荧光光谱分析仪(XRF)测得Cr 2O 3成分含量约为42.92%。分别取125g铬铁矿粉(300目)、500g氢氧化钠和333mL去离子水,混合加入高压反应釜中,在温度250℃、氧分压2.4MPa(总压约3.2MPa),反应时间设为60min、120min、180min、240min、300min的条件下,用安装有单一动态搅拌桨的高压反应釜和安装有本发明的动静组合搅拌系统的高压反应釜分别进行实验,测定液相氧化反应后浸出液中铬含量。两种高压反应釜的铬浸出率随反应时间变化如图7所示,在仅用单一动态搅拌桨的高压反应釜内反应结束后,浸出液中铬浸出率最高仅为90%,且需300min,耗时较长;而在动静组合搅拌系统的高压反应釜内反应结束后,仅需240min铬浸出率已达99%。且在60min~120min的较短时间内,动静组合搅拌系统内的铬浸出率比前者高出约2倍。本发明的动静组合搅拌系统实现了短时间内铬铁矿液相氧化法的高效浸出,同时大大提高铬浸出率,避免了二次回收和资源浪费,动静结合的强化方式有效提高了体系中传质效率和反应过程效率,并适用于各类多相反应体系,属于一种新型、高效强化多相传质的装置。 The high-pressure reactor equipped with a single dynamic stirring blade and the high-pressure reactor equipped with the dynamic and static combined stirring system of the present invention are used to prepare chromite by the liquid phase oxidation method of chromite ore respectively. The South African chromite powder is taken and ground to 300 mesh ( 48μm), the content of Cr 2 O 3 is about 42.92% as measured by X-ray fluorescence spectrometer (XRF). Take 125g of chromite powder (300 mesh), 500g of sodium hydroxide and 333mL of deionized water respectively, and mix them into the autoclave at a temperature of 250℃, an oxygen partial pressure of 2.4MPa (total pressure of about 3.2MPa), and a reaction time setting Under the conditions of 60min, 120min, 180min, 240min, 300min, the experiment was carried out with a high-pressure reactor equipped with a single dynamic stirring blade and a high-pressure reactor equipped with the dynamic and static combined stirring system of the present invention to determine the leachate after the liquid phase oxidation reaction. Medium chromium content. The chromium leaching rate of the two high-pressure reactors varies with the reaction time as shown in Figure 7. After the reaction in the high-pressure reactor using only a single dynamic stirring blade, the maximum chromium leaching rate in the leaching solution is only 90%, and it takes 300 minutes. It takes a long time; and after the reaction in the high-pressure reactor of the dynamic and static combined stirring system, the chromium leaching rate has reached 99% in only 240 minutes. And in a short time of 60min~120min, the chromium leaching rate in the dynamic and static combined stirring system is about 2 times higher than the former. The dynamic and static combined stirring system of the present invention realizes the high-efficiency leaching of the chromite liquid phase oxidation method in a short time, and at the same time greatly improves the chromium leaching rate, avoids secondary recovery and resource waste, and the strengthening method of dynamic and static combination effectively improves the transmission in the system. It is suitable for all kinds of multi-phase reaction systems, and belongs to a new type of device that enhances multi-phase mass transfer with high efficiency.
实施例3Example 3
采用实施例2所述安装有动静组合搅拌系统的高压反应釜进行铬铁矿液相氧化制备铬盐的工艺,包括:The process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system described in Example 2 includes:
将125g铬铁矿(300目)、250g氢氧化钠和583g水加入安装有动静组合搅拌系统的高压反应釜内;在搅拌条件下向高压反应釜内通入氧气进行液相氧化反应,液相氧化反应的反应温度为180℃,氧气分压为1.2MPa(总压约2.4MPa),搅拌转速为500rpm,反应时间为1h;反应结束后泄压冷却,然后将高压反应釜内 物料转移至恒温箱内保温沉降,保温沉降的温度为70℃,时间为120min;对保温沉降后的物料进行固液分离,得到上清液和反应渣;125g of chromite (300 mesh), 250g of sodium hydroxide and 583g of water were added to the high pressure reactor equipped with a dynamic and static mixing system; under stirring conditions, oxygen was introduced into the high pressure reactor for liquid phase oxidation reaction. The reaction temperature of the oxidation reaction is 180℃, the oxygen partial pressure is 1.2MPa (total pressure is about 2.4MPa), the stirring speed is 500rpm, and the reaction time is 1h; after the reaction, the pressure is released and cooled, and then the materials in the autoclave are transferred to a constant temperature Heat preservation and sedimentation in the box, the temperature of heat preservation and sedimentation is 70℃, and the time is 120min; the solid-liquid separation of the materials after the heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction slag;
将所述反应渣经水逆流洗涤后分离,得到洗渣液和铁渣;The reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
采用工业铬酸钠(HG/T 4312-2012)分别测定所述上清液和洗渣液中铬酸钠的含量;测得上清液中含铬酸钠11.43g,偏铝酸钠1.45g;测得洗渣液中含铬酸钠22.87g,偏铝酸钠8.68g;Industrial sodium chromate (HG/T 4312-2012) was used to determine the content of sodium chromate in the supernatant liquid and the washing residue liquid; the supernatant liquid contained 11.43g sodium chromate and 1.45g sodium metaaluminate. ; Measured that the washing residue liquid contains 22.87g of sodium chromate and 8.68g of sodium metaaluminate;
按照氢氧化钡与上清液中铬酸钠的摩尔比为1∶1,向所述上清液中加入12.1g氢氧化钡进行沉淀反应,反应时间为1h,反应温度60℃;反应结束后分离得到铬酸钡沉淀A和含铝的碱液B;将含铝的碱液B返回高压反应釜内循环利用;According to the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid of 1:1, 12.1 g of barium hydroxide was added to the supernatant liquid for precipitation reaction, the reaction time was 1 h, the reaction temperature was 60°C; after the reaction was completed Separate the barium chromate precipitate A and the aluminum-containing lye B; return the aluminum-containing lye B to the high-pressure reactor for recycling;
按照氢氧化钡与洗渣液中铬酸钠的摩尔比为1∶1,向所述洗渣液中加入24.2g氢氧化钡进行沉淀反应,反应时间为1h,反应温度60℃;反应结束后分离得到铬酸钡沉淀C和含铝的碱液D;According to the molar ratio of barium hydroxide to sodium chromate in the washing residue solution of 1:1, 24.2g of barium hydroxide was added to the washing residue solution for precipitation reaction, the reaction time was 1h, and the reaction temperature was 60°C; after the reaction was completed Separation of barium chromate precipitate C and aluminum-containing lye D;
采用《GB/T 5750.6-2006生活饮用水标准检验方法金属指标铬天青S分光光度法》测定含铝的碱液D中铝的含量,按照硅酸钠与含铝的碱液D中的铝酸钠摩尔比为1∶1,向所述含铝的碱液D中加入21.54g质量浓度为60%的硅酸钠水浆料进行沉淀反应,反应时间为1h,反应温度70℃;反应结束后分离得到低铝碱液和硅铝酸钠沉淀,铝去除率达90%,符合循环标准;将分离得到低铝碱液补碱后返回高压反应釜内循环利用;Use "GB/T 5750.6-2006 Standard Test Method for Drinking Water, Metal Index Chromazurol S Spectrophotometric Method" to determine the aluminum content in aluminum-containing lye D, according to the aluminum content in sodium silicate and aluminum-containing lye D The molar ratio of sodium is 1:1, 21.54g of sodium silicate water slurry with a mass concentration of 60% is added to the aluminum-containing lye D for precipitation reaction, the reaction time is 1h, the reaction temperature is 70°C; the reaction is complete After separation, low-aluminum lye and sodium aluminosilicate precipitation are obtained, and the aluminum removal rate reaches 90%, which meets the recycling standard; the separated low-aluminum lye is returned to the high-pressure reactor for recycling;
合并铬酸钡沉淀A和铬酸钡沉淀C,测得铬转化率为90%;将合并后的铬酸钡用盐酸溶液溶解,液固比为8∶1(mL∶g),合并后的铬酸钡与盐酸溶液中HCl的摩尔比为1∶2,溶解后测得铬溶解率为92%,然后加入还原剂进行还原反应,还原反应的搅拌转速为200rpm,反应温度为50℃,反应时间为1h,所述还原剂为小分子醇类有机物乙醇,还原剂的摩尔量为与铬酸钡理论反应摩尔量的1倍,得到氯化铬和氯化钡的混合溶液,铬还原率为72%;采用氢氧化钡调节所述氯化铬和氯化钡的混合溶液的pH值至8,使铬以氢氧化铬的形式完全沉淀,固液分离得到氢氧化铬产品,向离心分离后的液相中加入稀硫酸至钡沉淀完全,得到纯净硫酸钡产品。Combine the barium chromate precipitate A and barium chromate precipitate C, and the chromium conversion rate is determined to be 90%; the combined barium chromate is dissolved in a hydrochloric acid solution, and the liquid-to-solid ratio is 8:1 (mL:g). The molar ratio of barium chromate to HCl in the hydrochloric acid solution is 1:2. After dissolution, the measured chromium dissolution rate is 92%. Then a reducing agent is added to carry out the reduction reaction. The stirring speed of the reduction reaction is 200 rpm, and the reaction temperature is 50°C. The time is 1h, the reducing agent is a small molecule alcoholic organic substance ethanol, and the molar amount of the reducing agent is 1 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride. The reduction rate of chromium is 72%; barium hydroxide is used to adjust the pH value of the mixed solution of chromium chloride and barium chloride to 8, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product. After centrifugal separation Dilute sulfuric acid is added to the liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
实施例4Example 4
采用实施例2所述安装有动静组合搅拌系统的高压反应釜进行铬铁矿液相氧化制备铬盐的工艺,包括:The process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system described in Example 2 includes:
将125g铬铁矿(300目)、500g氢氧化钠和500g水加入安装有动静组合搅拌系统的高压反应釜内;在搅拌条件下向高压反应釜内通入氧气进行液相氧化反应,液相氧化反应的反应温度为240℃,氧气分压为2.4MPa(总压约3.2MPa),搅拌转速为800rpm,反应时间为4h;反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,保温沉降的温度为90℃,时间为180min;对保温沉降后的物料进行固液分离,得到上清液和反应渣;Add 125g of chromite (300 mesh), 500g of sodium hydroxide and 500g of water into the autoclave equipped with a dynamic and static mixing system; under agitation, oxygen is introduced into the autoclave for liquid phase oxidation. The reaction temperature of the oxidation reaction is 240℃, the oxygen partial pressure is 2.4MPa (total pressure is about 3.2MPa), the stirring speed is 800rpm, and the reaction time is 4h; after the reaction, the pressure is released and cooled, and then the materials in the autoclave are transferred to a constant temperature Heat preservation and sedimentation in the box, the temperature of heat preservation and sedimentation is 90℃, and the time is 180min; the solid-liquid separation of the materials after the heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction residue;
将所述反应渣经水逆流洗涤后分离,得到洗渣液和铁渣;The reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
采用工业铬酸钠(HG/T 4312-2012)分别测定所述上清液和洗渣液中铬酸钠的含量;测得上清液中含铬酸钠21.95g,偏铝酸钠2.02g;测得洗渣液中含铬酸钠87.83g,偏铝酸钠25.17g;Industrial sodium chromate (HG/T 4312-2012) was used to determine the content of sodium chromate in the supernatant liquid and the washing residue liquid; it was determined that the supernatant liquid contained 21.95g sodium chromate and 2.02g sodium metaaluminate ; Measured that the washing residue liquid contains 87.83g of sodium chromate and 25.17g of sodium metaaluminate;
按照氢氧化钡与上清液中铬酸钠的摩尔比为1.1∶1,向所述上清液中加入23.2g氢氧化钡进行沉淀反应,反应时间为1.5h,反应温度70℃;反应结束后分离得到铬酸钡沉淀A和含铝的碱液B;将含铝的碱液B返回高压反应釜内循环利用;According to the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid of 1.1:1, 23.2g of barium hydroxide was added to the supernatant liquid for precipitation reaction, the reaction time was 1.5h, the reaction temperature was 70°C; the reaction was completed After separation, barium chromate precipitate A and aluminum-containing lye B are obtained; the aluminum-containing lye B is returned to the high-pressure reactor for recycling;
按照氢氧化钡与洗渣液中铬酸钠的摩尔比为1.1∶1,向所述洗渣液中加入92.9g氢氧化钡进行沉淀反应,反应时间为1.5h,反应温度70℃;反应结束后分离得到铬酸钡沉淀C和含铝的碱液D;According to the molar ratio of barium hydroxide to sodium chromate in the washing residue solution of 1.1:1, 92.9g of barium hydroxide was added to the washing residue solution for precipitation reaction, the reaction time was 1.5h, the reaction temperature was 70°C; the reaction was completed After separation, barium chromate precipitate C and aluminum-containing lye D are obtained;
采用《GB/T 5750.6-2006生活饮用水标准检验方法金属指标铬天青S分光光度法》测定含铝的碱液D中铝的含量,按照硅酸钠与含铝的碱液D中的铝酸钠摩尔比为1.1∶1,向所述含铝的碱液D中加入46.85g质量浓度为80%的硅酸钠水浆料进行沉淀反应,反应时间为2h,反应温度80℃;反应结束后分离得到低铝碱液和硅铝酸钠沉淀,铝去除率达92%,符合循环标准;将分离得到低铝碱液补碱后返回高压反应釜内循环利用;Use "GB/T 5750.6-2006 Standard Test Method for Drinking Water, Metal Index Chromazurol S Spectrophotometric Method" to determine the aluminum content in aluminum-containing lye D, according to the aluminum content in sodium silicate and aluminum-containing lye D The sodium molar ratio is 1.1:1, 46.85g of sodium silicate aqueous slurry with a mass concentration of 80% is added to the aluminum-containing lye D for precipitation reaction, the reaction time is 2h, the reaction temperature is 80°C; the reaction is completed After separation, low-aluminum lye and sodium aluminosilicate precipitation are obtained, and the aluminum removal rate reaches 92%, which meets the recycling standard; the separated low-aluminum lye is returned to the high-pressure reactor for recycling;
合并铬酸钡沉淀A和铬酸钡沉淀C,测得铬转化率为94%;将合并后的铬酸钡用盐酸溶液溶解,液固比为6∶1(mL∶g),合并后的铬酸钡与盐酸溶液中HCl的摩尔比为1∶4,溶解后测得铬溶解率为96%,然后加入还原剂进行还原反应,还原反应的搅拌转速为300rpm,反应温度为80℃,反应时间为1.5h,所述还原剂为小 分子醇类有机物乙醇,还原剂的摩尔量为与铬酸钡理论反应摩尔量的1倍,得到氯化铬和氯化钡的混合溶液,铬还原率为96%;采用氢氧化钡调节所述氯化铬和氯化钡的混合溶液的pH值至8.5,使铬以氢氧化铬的形式完全沉淀,固液分离得到氢氧化铬产品,向离心分离后的液相中加入稀硫酸至钡沉淀完全,得到纯净硫酸钡产品。Combine barium chromate precipitation A and barium chromate precipitation C, and the chromium conversion rate is determined to be 94%; the combined barium chromate is dissolved in hydrochloric acid solution, and the liquid-to-solid ratio is 6:1 (mL:g). The molar ratio of barium chromate to HCl in the hydrochloric acid solution is 1:4. After dissolution, the chromium dissolution rate is measured to be 96%. Then, a reducing agent is added to perform the reduction reaction. The stirring speed of the reduction reaction is 300 rpm, and the reaction temperature is 80°C. The time is 1.5h, the reducing agent is a small-molecule alcoholic organic substance ethanol, and the molar amount of the reducing agent is 1 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride. The reduction rate of chromium is It is 96%; the pH value of the mixed solution of chromium chloride and barium chloride is adjusted to 8.5 with barium hydroxide, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product, which is separated by centrifugation Dilute sulfuric acid is added to the latter liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
实施例5Example 5
采用实施例2所述安装有动静组合搅拌系统的高压反应釜进行铬铁矿液相氧化制备铬盐的工艺,包括:The process for preparing chromium salt by liquid-phase oxidation of chromite using the high-pressure reactor equipped with a dynamic and static mixing system described in Example 2 includes:
将125g铬铁矿(300目)、625g氢氧化钠和416g水加入安装有动静组合搅拌系统的高压反应釜内;在搅拌条件下向高压反应釜内通入氧气进行液相氧化反应,液相氧化反应的反应温度为270℃,氧气分压为2.6MPa(总压约3.5MPa),搅拌转速为900rpm,反应时间为5h;反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,保温沉降的温度为150℃,时间为210min;对保温沉降后的物料进行固液分离,得到上清液和反应渣;Add 125g of chromite (300 mesh), 625g of sodium hydroxide and 416g of water into the autoclave equipped with a dynamic and static mixing system; under agitation, oxygen is introduced into the autoclave for liquid phase oxidation. The reaction temperature of the oxidation reaction is 270℃, the oxygen partial pressure is 2.6MPa (total pressure is about 3.5MPa), the stirring speed is 900rpm, and the reaction time is 5h; after the reaction, the pressure is released and cooled, and then the materials in the autoclave are transferred to a constant temperature The temperature of the heat preservation and sedimentation in the box is 150℃, and the time is 210min; the solid-liquid separation of the materials after the heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction slag;
将所述反应渣经水逆流洗涤后分离,得到洗渣液和铁渣;The reaction slag is washed countercurrently with water and then separated to obtain washing slag liquid and iron slag;
采用工业铬酸钠(HG/T 4312-2012)分别测定所述上清液和洗渣液中铬酸钠的含量;测得上清液中含铬酸钠22.64g,偏铝酸钠1.73g;测得洗渣液中含铬酸钠90.57g,偏铝酸钠26.04g;Industrial sodium chromate (HG/T 4312-2012) was used to determine the content of sodium chromate in the supernatant liquid and the washing residue liquid; the supernatant liquid was measured to contain 22.64g sodium chromate and 1.73g sodium metaaluminate ; Measured that the washing residue liquid contains 90.57g of sodium chromate and 26.04g of sodium metaaluminate;
按照氢氧化钡与上清液中铬酸钠的摩尔比为1.2∶1,向所述上清液中加入28.7g氢氧化钡进行沉淀反应,反应时间为2h,反应温度80℃;反应结束后分离得到铬酸钡沉淀A和含铝的碱液B;将含铝的碱液B返回高压反应釜内循环利用;According to the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid of 1.2:1, 28.7g of barium hydroxide was added to the supernatant liquid for precipitation reaction, the reaction time was 2h, and the reaction temperature was 80°C; after the reaction was completed Separate the barium chromate precipitate A and the aluminum-containing lye B; return the aluminum-containing lye B to the high-pressure reactor for recycling;
按照氢氧化钡与洗渣液中铬酸钠的摩尔比为1.2∶1,向所述洗渣液中加入115.0g氢氧化钡进行沉淀反应,反应时间为2h,反应温度80℃;反应结束后分离得到铬酸钡沉淀C和含铝的碱液D;According to the molar ratio of barium hydroxide to sodium chromate in the washing residue liquid of 1.2:1, 115.0g of barium hydroxide was added to the washing residue liquid for precipitation reaction, the reaction time was 2h, and the reaction temperature was 80°C; after the reaction was completed Separation of barium chromate precipitate C and aluminum-containing lye D;
采用《GB/T 5750.6-2006生活饮用水标准检验方法金属指标铬天青S分光光度法》测定含铝的碱液D中铝的含量,按照硅酸钠与含铝的碱液D中的铝酸钠摩尔比为1.2∶1,向所述含铝的碱液D中加入43.08g质量浓度为90%的硅酸钠水浆料进行沉淀反应,反应时间为3h,反应温度90℃;反应结束后分离得到低铝碱液和硅 铝酸钠沉淀,铝去除率达95%,符合循环标准;将分离得到低铝碱液补碱后返回高压反应釜内循环利用;Use "GB/T 5750.6-2006 Standard Test Method for Drinking Water, Metal Index Chromazurol S Spectrophotometric Method" to determine the aluminum content in aluminum-containing lye D, according to the aluminum content in sodium silicate and aluminum-containing lye D The sodium molar ratio is 1.2:1, 43.08g of sodium silicate water slurry with a mass concentration of 90% is added to the aluminum-containing lye D for precipitation reaction, the reaction time is 3h, the reaction temperature is 90°C; the reaction is completed After separation, low-aluminum lye and sodium aluminosilicate precipitation are obtained, and the aluminum removal rate is 95%, which meets the recycling standard; the separated low-aluminum lye is returned to the high-pressure reactor for recycling;
合并铬酸钡沉淀A和铬酸钡沉淀C,测得铬转化率为97%;将合并后的铬酸钡用盐酸溶液溶解,液固比为4∶1(mL∶g),合并后的铬酸钡与盐酸溶液中HCl的摩尔比为1∶5,溶解后测得铬溶解率为99%,然后加入还原剂进行还原反应,还原反应的搅拌转速为400rpm,反应温度为80℃,反应时间为2h,所述还原剂为小分子醇类有机物甲醇,还原剂的摩尔量为与铬酸钡理论反应摩尔量的5倍,得到氯化铬和氯化钡的混合溶液,铬还原率为99%;采用氢氧化钡调节所述氯化铬和氯化钡的混合溶液的pH值至9,使铬以氢氧化铬的形式完全沉淀,固液分离得到氢氧化铬产品,向离心分离后的液相中加入稀硫酸至钡沉淀完全,得到纯净硫酸钡产品。Combine barium chromate precipitation A and barium chromate precipitation C, and the chromium conversion rate is determined to be 97%; the combined barium chromate is dissolved in hydrochloric acid solution, and the liquid-to-solid ratio is 4:1 (mL:g). The molar ratio of barium chromate to HCl in the hydrochloric acid solution is 1:5. After dissolution, the chromium dissolution rate is measured to be 99%. Then, a reducing agent is added to carry out the reduction reaction. The stirring speed of the reduction reaction is 400rpm, and the reaction temperature is 80℃. The time is 2h, the reducing agent is a small molecular alcohol organic substance methanol, and the molar amount of the reducing agent is 5 times the theoretical reaction molar amount with barium chromate to obtain a mixed solution of chromium chloride and barium chloride. The reduction rate of chromium is 99%; Barium hydroxide is used to adjust the pH value of the mixed solution of chromium chloride and barium chloride to 9, so that chromium is completely precipitated in the form of chromium hydroxide, and the solid-liquid separation obtains the chromium hydroxide product. After centrifugal separation Dilute sulfuric acid is added to the liquid phase until the barium precipitation is complete, and a pure barium sulfate product is obtained.
实施例6Example 6
按照实施例5的工艺进行液相氧化反应和保温沉降,固液分离后,测得铬转化率为99%,按照氢氧化钡与上清液中铬酸钠摩尔比为1.2∶1,向上清液中加入氢氧化钡,在温度为80℃下,搅拌反应2h,反应结束后分离得到铬酸钡沉淀A和含铝的碱液B,测得铬转化率为97%;将含铝的碱液B返回高压反应釜内循环利用,补充少量氢氧化钠和水,按照相同条件进行液相氧化反应,反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,保温沉降的温度为150℃,时间为210min,固液分离后,测得铬的转化率为99%,说明循环利用含铝的碱液B对铬的浸出没有影响。According to the process of Example 5, the liquid phase oxidation reaction and the insulation sedimentation were carried out. After the solid-liquid separation, the chromium conversion rate was measured to be 99%. According to the molar ratio of barium hydroxide to sodium chromate in the supernatant liquid, the molar ratio of sodium chromate was 1.2:1. Barium hydroxide was added to the solution, and the reaction was stirred for 2 hours at a temperature of 80°C. After the reaction, barium chromate precipitate A and aluminum-containing lye B were separated. The measured chromium conversion rate was 97%; Liquid B is returned to the high-pressure reactor for recycling, supplemented with a small amount of sodium hydroxide and water, and carried out the liquid phase oxidation reaction under the same conditions. After the reaction, the pressure is released and cooled, and then the materials in the high-pressure reactor are transferred to the thermostat for heat preservation and sedimentation. The sedimentation temperature was 150°C, the time was 210 minutes, and after solid-liquid separation, the measured chromium conversion rate was 99%, indicating that the recycling of aluminum-containing lye B has no effect on the chromium leaching.
对比例1Comparative example 1
按照实施例5的工艺进行液相氧化反应和保温沉降,固液分离后,测得铬转化率为99%,将固液分离后的上清液直接循环至高压反应釜内,补充氢氧化钠和水,按照相同条件进行液相氧化反应,反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,保温沉降的温度为150℃,时间为210min,固液分离后,测得铬的转化率为82%,说明上清液中铬酸钠含量过高会抑制铬铁矿中铬的浸出。According to the process of Example 5, the liquid phase oxidation reaction and insulation sedimentation were carried out. After the solid-liquid separation, the chromium conversion rate was measured to be 99%. The supernatant after the solid-liquid separation was directly recycled to the autoclave and supplemented with sodium hydroxide. With water, carry out the liquid phase oxidation reaction under the same conditions. After the reaction, the pressure is released and cooled, and then the materials in the autoclave are transferred to the thermostat for heat preservation and sedimentation. The temperature for heat preservation and sedimentation is 150°C and the time is 210min. After solid-liquid separation The measured conversion rate of chromium was 82%, indicating that excessive sodium chromate content in the supernatant would inhibit the leaching of chromium from chromite.
实施例7Example 7
按照实施例5的工艺进行液相氧化反应和保温沉降,固液分离后,得到上清液和反应渣,测得铬转化率为99%;将所述反应渣经水逆流洗涤后分离,得到洗渣液和铁渣;按照氢氧化钡与洗渣液中铬酸钠的摩尔比为1.2∶1,向所述洗渣液中加入氢氧化钡进行沉淀反应,反应时间为2h,反应温度80℃;反应结束后分离得到铬酸钡沉淀C和含铝的碱液D,测得铬转化率为97%;按照硅酸钠与含铝的碱液D中的铝酸钠摩尔比为1.2∶1,向所述含铝的碱液D中加入质量浓度为90%的硅酸钠水浆料进行沉淀反应,反应时间为3h,反应温度90℃;反应结束后分离得到低铝碱液和硅铝酸钠沉淀,铝去除率达95%,符合循环标准;将分离得到低铝碱液补碱后返回高压反应釜内循环利用;按照相同条件进行液相氧化反应,反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,保温沉降的温度为150℃,时间为210min,固液分离后,测得铬的转化率为99%,说明含铝的碱液D经硅酸钠处里后得到的低铝碱液对铬的浸出没有影响。According to the process of Example 5, the liquid phase oxidation reaction and insulation sedimentation were carried out. After solid-liquid separation, the supernatant liquid and the reaction residue were obtained. The chromium conversion rate was measured to be 99%; the reaction residue was separated by countercurrent washing with water to obtain Slag washing liquid and iron slag; according to the molar ratio of barium hydroxide to sodium chromate in the washing slag solution of 1.2:1, barium hydroxide is added to the washing slag solution for precipitation reaction, the reaction time is 2h, and the reaction temperature is 80 ℃; after the reaction, the barium chromate precipitate C and the aluminum-containing lye D are separated and the chromium conversion rate is 97%; according to the sodium silicate and aluminum-containing lye D, the molar ratio of sodium aluminate in the lye D is 1.2: 1. Add a sodium silicate water slurry with a mass concentration of 90% to the aluminum-containing lye D for precipitation reaction, the reaction time is 3h, the reaction temperature is 90°C; after the reaction, the low-aluminum lye and silicon are separated Sodium aluminate is precipitated, and the aluminum removal rate reaches 95%, which meets the circulation standard; the separated low-aluminum lye is returned to the high-pressure reactor for re-use; the liquid phase oxidation reaction is carried out under the same conditions, and the pressure is released and cooled after the reaction is completed. Then transfer the materials in the autoclave to a thermostat for heat preservation and sedimentation. The heat preservation and sedimentation temperature is 150°C and the time is 210min. After solid-liquid separation, the measured chromium conversion rate is 99%, indicating that the aluminum-containing lye D undergoes The low-aluminum lye obtained after sodium silicate treatment has no effect on the leaching of chromium.
对比例2Comparative example 2
按照实施例5的工艺进行液相氧化反应和保温沉降,固液分离后,得到上清液和反应渣,测得铬转化率为99%;将所述反应渣经水逆流洗涤后分离,得到洗渣液和铁渣;按照氢氧化钡与洗渣液中铬酸钠的摩尔比为1.2∶1,向所述洗渣液中加入氢氧化钡进行沉淀反应,反应时间为2h,反应温度80℃;反应结束后分离得到铬酸钡沉淀C和含铝的碱液D,测得铬转化率为97%;将含铝的碱液D补碱后返回高压反应釜内循环利用;按照相同条件进行液相氧化反应,反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,保温沉降的温度为150℃,时间为210min,固液分离后,测得铬的转化率为88%,说明未经处理含铝的碱液D能够抑制铬的浸出。According to the process of Example 5, the liquid phase oxidation reaction and insulation sedimentation were carried out. After solid-liquid separation, the supernatant liquid and the reaction residue were obtained. The chromium conversion rate was measured to be 99%; the reaction residue was separated by countercurrent washing with water to obtain Slag washing liquid and iron slag; according to the molar ratio of barium hydroxide to sodium chromate in the washing slag solution of 1.2:1, barium hydroxide is added to the washing slag solution for precipitation reaction, the reaction time is 2h, and the reaction temperature is 80 ℃; After the reaction, the barium chromate precipitate C and the aluminum-containing lye D are separated and the chromium conversion rate is 97%; the aluminum-containing lye D is returned to the high-pressure reactor for recycling after making up the alkali; according to the same conditions The liquid phase oxidation reaction is carried out. After the reaction is completed, the pressure is released and cooled, and then the materials in the autoclave are transferred to the thermostat for heat preservation and sedimentation. The temperature of heat preservation and sedimentation is 150℃ and the time is 210min. After solid-liquid separation, the conversion of chromium is measured. The rate is 88%, indicating that the untreated aluminum-containing lye D can inhibit the leaching of chromium.
以上所述,仅是本发明的较佳实施例,并非对本发明做任何限制,凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention and do not impose any limitation on the present invention. Any simple modifications, changes, and equivalent structural changes made to the above embodiments based on the technical essence of the invention still belong to the technical solutions of the present invention. Within the scope of protection.
工业实用性Industrial applicability
本发明提出了一条铬铁矿液相氧化法制备铬盐的新工艺路线,创新性地解决了铬铁矿浸出过程的固液分离、高碱介质中铬盐的分离,以及中间产物转化为系 列铬盐的关键工艺问题,具有很大的工业应用前景。在铬铁矿液相氧化浸出工艺中,提出采用安装有动静组合搅拌桨的高压反应釜,使反应釜内上方空气相从原来单一区域卷吸进入的混合方式转变为多区域、多位点卷吸进入的多元混合方式,大大强化了反应体系中气-液-固三相的传质过程,提高了浸出反应过程的效率。并提出了铬铁矿在高碱介质中氧化浸出体系的保温沉降分离工艺,解决了固液分离问题。与传统稀释过滤、离心等方法相比,显著降低固液分离时间和设备投入成本,可始终保持上清液中铝含量低、碱含量高,洗渣液中铝含量高、碱含量低,极利于后续循环及除铝过程,同时最大程度保留了原碱液浓度,大大提高了介质直接循环利用的效率。The present invention proposes a new process route for preparing chromium salt by liquid phase oxidation of chromite, which innovatively solves the solid-liquid separation of chromite leaching process, the separation of chromium salt in high alkali medium, and the conversion of intermediate products into series The key process problem of chromium salt has great prospects for industrial application. In the chromite liquid-phase oxidation leaching process, it is proposed to use a high-pressure reactor equipped with a dynamic and static mixing paddle, so that the air phase in the upper part of the reactor is changed from the original single-region entrainment to the multi-region, multi-site volume. The multi-element mixing method of suction greatly strengthens the gas-liquid-solid three-phase mass transfer process in the reaction system and improves the efficiency of the leaching reaction process. The insulation sedimentation separation process of the oxidation leaching system of chromite in a high-alkali medium is proposed, which solves the problem of solid-liquid separation. Compared with traditional methods such as dilution filtration and centrifugation, it significantly reduces the solid-liquid separation time and equipment investment cost, and can always keep the aluminum content in the supernatant liquid low, the alkali content is high, the aluminum content in the slag washing liquid is high, and the alkali content is low. It is conducive to the subsequent circulation and aluminum removal process, while retaining the original lye concentration to the greatest extent, greatly improving the efficiency of the direct recycling of the medium.

Claims (17)

  1. 一种动静组合搅拌系统,包括搅拌器(1),其特征在于,还包括与所述搅拌器(1)的搅拌轴(2)平行设置的多个静态搅拌桨(12),多个所述静态搅拌桨(12)围绕搅拌轴(2)设置,所述搅拌轴(2)的底部安装有搅拌桨叶(4)。A combined dynamic and static stirring system, comprising a stirrer (1), characterized in that it also comprises a plurality of static stirring paddles (12) arranged in parallel with the stirring shaft (2) of the stirrer (1), and a plurality of said The static stirring blade (12) is arranged around the stirring shaft (2), and a stirring blade (4) is installed at the bottom of the stirring shaft (2).
  2. 根据权利要求1所述的一种动静组合搅拌系统,其特征在于,多个所述静态搅拌桨(12)距搅拌轴(2)的距离均不相等。A combined dynamic and static stirring system according to claim 1, characterized in that the distances between the plurality of static stirring paddles (12) and the stirring shaft (2) are all unequal.
  3. 根据权利要求1或2所述的一种动静组合搅拌系统,其特征在于,所述静态搅拌桨(12)为板条状搅拌桨、圆柱状搅拌桨或棱柱状搅拌桨。A combined dynamic and static stirring system according to claim 1 or 2, characterized in that the static stirring paddle (12) is a slat-shaped stirring paddle, a cylindrical stirring paddle or a prismatic stirring paddle.
  4. 根据权利要求2所述的一种动静组合搅拌系统,其特征在于,以搅拌器(1)的搅拌轴(2)为圆心,所述静态搅拌桨(12)的安装半径与搅拌所用容器的半径之比为1∶7.5~1∶16。The dynamic and static combined stirring system according to claim 2, characterized in that, with the stirring shaft (2) of the stirrer (1) as the center, the installation radius of the static stirring paddle (12) is the same as the radius of the container used for stirring. The ratio is 1:7.5 to 1:16.
  5. 一种利用如权利要求1、2或4所述动静组合搅拌系统进行铬铁矿液相氧化制备铬盐的工艺,其特征在于,包括:A process for preparing chromium salt by liquid-phase oxidation of chromite by using the dynamic and static combined stirring system of claim 1, 2 or 4, which is characterized in that it comprises:
    将铬铁矿、氢氧化钠和水加入安装有动静组合搅拌系统的高压反应釜内,在搅拌条件下向高压反应釜内通入氧气进行液相氧化反应,反应结束后泄压冷却,然后将高压反应釜内物料转移至恒温箱内保温沉降,对保温沉降后的物料进行固液分离,得到上清液和反应渣;Add chromite, sodium hydroxide and water into the autoclave equipped with a dynamic and static mixing system. Under agitation, oxygen is introduced into the autoclave for liquid phase oxidation. After the reaction, the pressure is released and cooled, and then the The materials in the high-pressure reactor are transferred to the thermostat for heat preservation and sedimentation, and solid-liquid separation of the materials after heat preservation and sedimentation is carried out to obtain the supernatant liquid and the reaction residue;
    将所述反应渣经逆流洗涤后分离,得到洗渣液和铁渣;Separating the reaction slag after countercurrent washing to obtain washing slag liquid and iron slag;
    向所述上清液中加入氢氧化钡进行沉淀反应,反应结束后分离得到铬酸钡沉淀A和含铝的碱液B;Adding barium hydroxide to the supernatant to perform a precipitation reaction, after the reaction is completed, barium chromate precipitate A and aluminum-containing lye B are obtained separately;
    向所述洗渣液中加入氢氧化钡进行沉淀反应,反应结束后分离得到铬酸钡沉淀C和含铝的碱液D;Adding barium hydroxide to the washing slag liquid to perform a precipitation reaction, after the reaction is completed, barium chromate precipitation C and aluminum-containing lye D are obtained separately;
    将所述铬酸钡沉淀A和铬酸钡沉淀C用盐酸溶解,然后加入还原剂,还原反应得到氯化铬和氯化钡的混合溶液,调节所述混合溶液的pH值,使铬以氢氧化铬的形式完全沉淀,固液分离得到氢氧化 铬产品。The barium chromate precipitate A and the barium chromate precipitate C are dissolved in hydrochloric acid, and then a reducing agent is added to reduce the reaction to obtain a mixed solution of chromium chloride and barium chloride. The pH value of the mixed solution is adjusted so that the chromium is replaced with hydrogen. The form of chromium oxide is completely precipitated, and solid-liquid separation is used to obtain chromium hydroxide product.
  6. 根据权利要求5所述的方法,其特征在于,所述液相氧化反应的反应温度为180℃~270℃,氧气分压为1.2MPa~2.6MPa,搅拌转速为500rpm~900rpm,反应时间为1h~5h。The method according to claim 5, wherein the reaction temperature of the liquid phase oxidation reaction is 180° C. to 270° C., the oxygen partial pressure is 1.2 MPa to 2.6 MPa, the stirring speed is 500 rpm to 900 rpm, and the reaction time is 1 h ~5h.
  7. 根据权利要求5所述的方法,其特征在于,氢氧化钠和铬铁矿的质量比为(2~5)∶1,氢氧化钠的质量为氢氧化钠和水的总质量的30%~60%。The method according to claim 5, wherein the mass ratio of sodium hydroxide and chromite is (2-5):1, and the mass of sodium hydroxide is 30% to 30% of the total mass of sodium hydroxide and water. 60%.
  8. 根据权利要求5所述的方法,其特征在于,所述保温沉降的温度为70℃~150℃,时间为120min~210min。The method according to claim 5, wherein the temperature of the heat preservation and sedimentation is 70°C to 150°C, and the time is 120min to 210min.
  9. 根据权利要求5所述的方法,其特征在于,向所述上清液中加入氢氧化钡进行沉淀反应时,氢氧化钡与上清液中铬酸钠的摩尔比为(1~1.2)∶1,反应时间为1h~2h,反应温度60~80℃;The method according to claim 5, wherein when barium hydroxide is added to the supernatant for precipitation reaction, the molar ratio of barium hydroxide to sodium chromate in the supernatant is (1 to 1.2): 1. The reaction time is 1h~2h, and the reaction temperature is 60~80℃;
    向所述洗渣液中加入氢氧化钡进行沉淀反应时,氢氧化钡与洗渣液中铬酸钠的摩尔比为(1~1.2)∶1,反应时间为1h~2h,反应温度60~80℃。When barium hydroxide is added to the washing residue for precipitation reaction, the molar ratio of barium hydroxide to sodium chromate in the washing residue is (1~1.2):1, the reaction time is 1h~2h, and the reaction temperature is 60~ 80°C.
  10. 根据权利要求5所述的方法,其特征在于,还包括向所述含铝的碱液D中加入硅酸钠浆料进行沉淀反应,反应结束后分离得到低铝碱液和硅铝酸钠沉淀。The method according to claim 5, further comprising adding sodium silicate slurry to the aluminum-containing lye D to perform a precipitation reaction, and after the reaction is completed, low-aluminum lye and sodium aluminosilicate precipitation are obtained separately .
  11. 根据权利要求10所述的方法,其特征在于,所述硅酸钠与含铝的碱液D中的铝酸钠摩尔比为(1~1.2)∶1。The method according to claim 10, wherein the molar ratio of the sodium silicate to the sodium aluminate in the aluminum-containing lye D is (1 to 1.2):1.
  12. 根据权利要求10所述的方法,其特征在于,还包括将分离得到的低铝碱液补碱后返回高压反应釜内循环利用。The method according to claim 10, characterized in that it further comprises the step of returning the separated low-aluminum lye to the high-pressure reactor for recycling.
  13. 根据权利要求5所述的方法,其特征在于,还包括将含铝的碱液B返回高压反应釜内循环利用。The method according to claim 5, characterized in that it further comprises returning the alkali solution B containing aluminum to the autoclave for recycling.
  14. 根据权利要求5所述的方法,其特征在于,所述铬酸钡沉淀A和铬酸钡沉淀C的物质的量之和与盐酸中HCl的物质的量之比为1∶(2~5),盐酸的体积为铬酸钡沉淀A和铬酸钡沉淀C质量之和的4~8倍,其中体积的单位为mL,质量的单位为g,所述还原剂为小分子 醇类有机物,还原剂的摩尔量为与铬酸钡理论反应摩尔量的1~5倍。The method according to claim 5, wherein the ratio of the sum of the amount of the barium chromate precipitate A and the amount of the barium chromate precipitate C to the amount of HCl in the hydrochloric acid is 1: (2-5) , The volume of hydrochloric acid is 4-8 times the sum of the masses of barium chromate precipitation A and barium chromate precipitation C, where the unit of volume is mL and the unit of mass is g. The reducing agent is a small molecular alcohol organic substance, which reduces The molar amount of the agent is 1 to 5 times the theoretical reaction molar amount with barium chromate.
  15. 根据权利要求5所述的方法,其特征在于,还原反应的搅拌转速为200rpm~400rpm,反应温度为50℃~80℃,反应时间为1h~2h。The method according to claim 5, wherein the stirring speed of the reduction reaction is 200 rpm to 400 rpm, the reaction temperature is 50° C. to 80° C., and the reaction time is 1 h to 2 h.
  16. 根据权利要求5所述的方法,其特征在于,还原反应后采用氢氧化钡调节所述混合溶液的pH值至8~9。The method according to claim 5, characterized in that barium hydroxide is used to adjust the pH value of the mixed solution to 8-9 after the reduction reaction.
  17. 根据权利要求5所述的方法,其特征在于,还包括向铬以氢氧化铬的形式完全沉淀后固液分离得到的液相中加入硫酸至钡沉淀完全,得到硫酸钡产品。The method according to claim 5, characterized in that it further comprises adding sulfuric acid to the liquid phase obtained by the solid-liquid separation after the chromium is completely precipitated in the form of chromium hydroxide until the barium precipitation is complete, to obtain a barium sulfate product.
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