WO2021120176A1 - Manufacturing method for high-strength white kraft paper - Google Patents

Manufacturing method for high-strength white kraft paper Download PDF

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Publication number
WO2021120176A1
WO2021120176A1 PCT/CN2019/127029 CN2019127029W WO2021120176A1 WO 2021120176 A1 WO2021120176 A1 WO 2021120176A1 CN 2019127029 W CN2019127029 W CN 2019127029W WO 2021120176 A1 WO2021120176 A1 WO 2021120176A1
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Prior art keywords
parts
coating
coating composition
slurry
preparation
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PCT/CN2019/127029
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French (fr)
Chinese (zh)
Inventor
陈传勇
施彩莲
陈奥
陈欢欢
吴飞燕
童含信
张维海
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浙江金龙纸业有限公司
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Publication of WO2021120176A1 publication Critical patent/WO2021120176A1/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/20Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/16Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising curable or polymerisable compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/34Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising cellulose or derivatives thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/82Paper comprising more than one coating superposed
    • D21H19/824Paper comprising more than one coating superposed two superposed coatings, both being non-pigmented
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22Addition to the formed paper
    • D21H23/32Addition to the formed paper by contacting paper with an excess of material, e.g. from a reservoir or in a manner necessitating removal of applied excess material from the paper
    • D21H23/34Knife or blade type coaters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22Addition to the formed paper
    • D21H23/46Pouring or allowing the fluid to flow in a continuous stream on to the surface, the entire stream being carried away by the paper
    • D21H23/48Curtain coaters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/30Multi-ply

Definitions

  • the present invention relates to the technical field of pulping and papermaking production, in particular to a method for manufacturing high-strength white-faced cattle cardboard.
  • the present invention uses a coating composition and a gray-bottomed whiteboard wood chip pulp to prepare white-faced cattle cardboard, and particularly relates to coating Cloth white paper, gray-bottom white paper or white paper.
  • Coated whiteboard paper generally includes a surface layer, a lining layer, a core layer and a bottom layer.
  • the first layer is a surface layer pulp, which requires high whiteness and certain strength. Usually, bleached kraft wood pulp or partially bleached chemical straw pulp is used. And white paper edge waste paper pulp; the second layer is the lining layer, which also requires a certain degree of whiteness, usually 100% mechanical wood pulp or light-colored waste paper pulp; the third layer is the core layer, which is mainly used for filling to increase the cardboard Thickness, generally used mixed waste paper pulp or straw pulp, the last layer is the bottom layer, which can improve the appearance of the cardboard and increase the strength. It is usually made with high-yield pulp or better waste paper pulp as raw materials. The color of the bottom of the cardboard is gray.
  • the surface layer of the coated whiteboard will be covered with a layer of paint with good ink absorption, in order to obtain a paper surface with good uniformity and smoothness.
  • the paper coating process is to fill and cover the uneven surface formed by criss-crossing and crisscrossing the fibers of the coated base paper with the pigment in the coating.
  • the pigment in the coating has appropriate whiteness and particle size, which can improve the whiteness, smoothness and gloss of the coated paper, while giving it good ink absorption.
  • the main component pigments of paint there are three types of natural mineral pigments, artificial pigments and synthetic pigments.
  • the natural mineral raw materials are mainly calcium carbonate, china clay, and kaolin; artificial pigments are mainly aluminum hydroxide, wrought white, titanium white, and silicon. Acid aluminum; synthetic pigments are mainly polystyrene resin and urea resin, of which calcium carbonate is the most widely used as paint pigment and the largest amount. The type and performance of the pigment determine the performance and quality of the coated base paper.
  • Coating adhesive as a coating component second only to pigment, directly affects the quality of coatings and coated paper.
  • Coating adhesives can be divided into two categories according to their sources: natural adhesives such as animal glue, starch and casein, and synthetic adhesives such as styrene-acrylic latex, styrene-butadiene latex and polyvinyl alcohol. Compared with natural adhesives, synthetic latex adhesives have better elasticity and plasticity.
  • the coated paper produced by using it as a coating adhesive can easily produce higher gloss and high smoothness of the paper surface after calendering. , Good flexibility, strong water resistance, good paper dimensional stability. At present, in the prior art, synthetic latex adhesives are mostly used in coating whiteboard paper.
  • the present invention provides a coating composition for producing white-faced cow cardboard and a preparation method thereof.
  • the coating composition is modified by adding modified konjac polysaccharide, citrus pectin and nano-modified Soy protein improves the performance of the coating, and the coated white paper produced from it has good whiteness and printing performance.
  • the present invention provides a coating composition for the production of white-faced cow cardboard, characterized in that the coating composition consists of the following components: 40-120 parts of calcium carbonate and 5-30 parts of kaolin , 0.8-1.2 parts of dispersant, 7.8-13 parts of latex, 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of nano-modified soy protein, rheology modifier 0.1- 0.7 part, lubricant 0.15-0.3 part, water repellent 0.2-0.5 part, defoaming agent 0.1-0.3, sodium hydroxide 0.03-0.05 part, water 50-80 part.
  • the coating composition consists of the following components: 40-120 parts of calcium carbonate and 5-30 parts of kaolin , 0.8-1.2 parts of dispersant, 7.8-13 parts of latex, 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of nano-modified soy protein
  • the coating composition is composed of a pre-coated coating and a top coating.
  • the pre-coated coating components are 83 parts of calcium carbonate, 21 parts of kaolin, 1.1 parts of sodium polyacrylate, and 6.5 parts of anionic styrene butadiene latex. 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of silicon dioxide nano-modified soy protein, 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, ethylene two 0.3 parts of aldehyde, 1.5 parts of silicone defoamer, 0.03 parts of sodium hydroxide, 75 parts of water;
  • the ingredients of the top coat paint are 68 parts of calcium carbonate, 43 parts of kaolin, 1 part of sodium polyacrylate, 5.5 parts of anionic styrene butadiene latex, 1-8 parts of oxidized konjac glucomannan, and citrus pectin. 0.1-1.5 parts, 1-4 parts of nano-modified soy protein, 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, 1.5 parts of silicone defoamer, 0.03 parts of sodium hydroxide , 70 parts of water.
  • the silica nano soy protein in the pre-coating paint is 2.6 parts
  • the oxidized konjac glucomannan is 7.5 parts
  • the addition amount of citrus pectin is 1 part.
  • the silica nano soy protein in the top coating is 3.4 parts; the oxidized konjac glucomannan is 5.5 parts, and the citrus pectin is 1.2 parts.
  • soy protein is widely used in the papermaking industry as an adhesive for the preparation of coating whiteboards.
  • soy protein polymer Pro-Cote4610 is used as an additive to prepare whiteboard coatings, usually
  • soy protein polymer Pro-Cote4610 is used as an additive to prepare whiteboard coatings, usually
  • soy protein polymer Pro-Cote4610 is used as an additive to prepare whiteboard coatings, usually
  • soy protein polymer Pro-Cote4610 is used as an additive to prepare whiteboard coatings, usually
  • the art will adopt modified methods for soy protein, such as nano-modification. Compared with the original soy protein, the adhesive properties of silica nano-soy protein will be improved. Is further improved.
  • the preparation method of the silica nano-soy protein adopts conventional methods in the field, for example, refer to the method described in "Study on the Effect of Nanomaterials on Soy Protein Bioadhesive, Zhang Xuejun, Master's Thesis of Jiangnan University, 2008", And make corresponding adjustments, the specific steps are:
  • the konjac glucomannan is a kind of konjac polysaccharide, which has some characteristics, such as poor sol stability and poor fluidity.
  • Glucomannan is modified, such as deacetylation, crosslinking, esterification, oxidation, graft copolymerization, etc.
  • the modified konjac glucomannan is mostly used to prepare wood glue.
  • the modification method can refer to the methods known in the prior art, for example, refer to "Research on Konjac Polysaccharide Wood Adhesive, Mao Jie, Fujian Agriculture and Forestry University , Master's thesis, 2009" and make corresponding adjustments to the modification methods, the specific steps are:
  • the preparation method of the citrus pectin can be any method known in the art for preparing citrus pectin, for example, take the citrus peel, boil it in water for 5 minutes, add a 1:1 hydrochloric acid solution and water reflux For half an hour, filter to remove solids to obtain citrus pectin solution.
  • the present invention provides a preparation method of a coating composition for producing white-faced cow cardboard, and the preparation steps are as follows:
  • the present invention provides a use of a coating composition for producing white-faced cow cardboard in the preparation of coated white paper
  • the present invention provides a coated whiteboard paper prepared from a coating composition for producing white-faced cow cardboard.
  • the present invention also provides a method for preparing high-grade coated whiteboard paper using the coating composition and gray-bottomed whiteboard wood chip pulp;
  • the gray-bottomed whiteboard wood chip pulp includes ONP pulp, DIP pulp and OCC pulp.
  • the present invention Compared with the prior art, the present invention has the following advantages: the coating composition for producing coated white paper of the present invention uses biological natural adhesive to largely replace the industrially synthesized latex, and solves the problem that the industrially synthesized latex is difficult to degrade. Environmental pollution. At the same time, the addition of modified konjac polysaccharide, citrus pectin and nano-modified soybean protein can effectively improve the printing performance of white paper. Through exploration, the optimal addition amount has been determined, and it has a good market expectation.
  • Example 1 A manufacturing method of high-strength white-faced cattle cardboard
  • This embodiment provides a method for preparing a coating composition for coating white paper with excellent performance by adding modified konjac polysaccharide, citrus pectin, and nano-modified soybean protein.
  • Example 2 Method for preparing coated white paper using the coating composition prepared in Example 1
  • This embodiment provides the use of the coating composition obtained in Example 1 to prepare coated white paper to obtain high-grade coated white paper with excellent printing performance.
  • the specific steps are as follows:
  • OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
  • the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
  • Preparation of lining slurry use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
  • the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
  • Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet.
  • the coated base paper after hard calendering is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in Example 1 is used for curtain coating to form a pre-coating layer , And then send the coating base paper forming the curtain coating to the knife coater, and use the topcoat paint prepared in Example 1 to knife coat to form the topcoat, wherein the coating amount of the precoat is 8g/m 2.
  • the coating amount of the top coat is 11g/m 2 .
  • Example 3 Effect of the addition amount of different oxidized konjac glucomannan and citrus pectin on the properties of white paper
  • top coating and pre-coating coatings different amounts of oxidized konjac glucomannan and citrus pectin are used for treatment, and the addition of silica nano-modified soybeans to top coatings and pre-coating coatings is eliminated. Protein steps to analyze and determine the most appropriate amount of oxidized konjac glucomannan and citrus pectin. The specific amounts are shown in Table 1.
  • oxidized konjac glucomannan and citrus pectin are shown in Table 1.
  • the control group does not contain oxidized konjac Glucomannan, citrus pectin, anionic styrene-butadiene latex add 9.5 parts.
  • oxidized konjac glucomannan and citrus pectin the addition amount of oxidized konjac glucomannan and citrus pectin is shown in Table 1, and the control group does not contain oxidized konjac glucomannan and citrus pectin.
  • Konjac glucomannan and citrus pectin, anionic styrene-butadiene latex add 9.5 parts.
  • OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
  • the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
  • Preparation of lining slurry use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
  • the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
  • Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet.
  • the hard calendered coated base paper is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in step 3 is used for curtain coating to form a pre-coating layer, Then the coated base paper forming the curtain coating is sent to a knife coater, and the topcoat paint prepared in step 4 is used for knife coating to form a topcoat, wherein the coating amount of the precoat is 8g/m 2 , The coating amount of the top coat is 11 g/m 2 .
  • the performance of the whiteboard paper 1-whiteboard paper 9 prepared by the above method and the control group were tested.
  • the specific testing indicators were whiteness, gloss, PPS roughness, ink absorption, and printing surface strength, among which,
  • the whiteness of coated white paper shall be tested in accordance with GB/T 7974-2004;
  • the gloss of coated white paper shall be tested according to GB/T8941.3-1988;
  • the PPS roughness of the coated white paper is tested according to GB/T 2679.9-1993;
  • the printing surface strength of coated white paper shall be tested in accordance with GB/T10341-1989;
  • the addition amount of oxidized konjac glucomannan in the precoat paint is 7.5 parts
  • the addition amount of citrus pectin is 1 part
  • the addition amount of oxidized konjac glucomannan in the topcoat paint is 5.5 parts and 1.2 parts of citrus pectin (ie white board 6)
  • the prepared white paper has the best printing and surface properties.
  • this example adopts the following experimental design:
  • top coating and pre-coating coatings different addition amounts of silica nano-modified soy protein are used for processing, and the addition of oxidized konjac glucomannan and citrus pectin to top coatings and pre-coating coatings is eliminated.
  • the specific addition amount is shown in Table 1.
  • the addition amount of silica nano-modified soy protein is shown in Table 3, and the control group does not contain silica nano-modified
  • the addition amount of anionic styrene-butadiene latex is 9.5 parts (same as the control group in Example 3, the adhesive is only anionic styrene-butadiene latex).
  • the addition amount of silica nano-modified soy protein is shown in Table 3.
  • the control group does not contain silica
  • the addition amount of anionic styrene-butadiene latex is 9.5 parts (same as the control group in Example 3, and the adhesive is only anionic styrene-butadiene latex).
  • OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
  • the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
  • Preparation of lining slurry use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
  • the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
  • Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet.
  • the hard calendered coated base paper is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in step 3 is used for curtain coating to form a pre-coating layer, Then the coated base paper forming the curtain coating is sent to a knife coater, and the topcoat paint prepared in step 4 is used for knife coating to form a topcoat, wherein the coating amount of the precoat is 8g/m 2 , The coating amount of the top coat is 11 g/m 2 .
  • the performance of the whiteboard paper 10-whiteboard paper 13 prepared by the above method and the control group were tested.
  • the specific testing indicators were whiteness, gloss, PPS roughness, ink absorption, and printing surface strength. Among them,
  • the whiteness of coated white paper shall be tested in accordance with GB/T 7974-2004;
  • the gloss of coated white paper shall be tested according to GB/T8941.3-1988;
  • the PPS roughness of the coated white paper is tested according to GB/T 2679.9-1993;
  • the printing surface strength of coated white paper shall be tested in accordance with GB/T10341-1989;
  • silica nano-modified soy protein The influence of silica nano-modified soy protein on the properties of white paper is shown in Table 4.
  • Example 5 The synergistic effect of adding silica nano soy protein, oxidized konjac glucomannan and citrus pectin at the same time on the properties of white paper
  • the addition amount of silica nano soy protein, oxidized konjac glucomannan and citrus pectin determined in the above examples is selected, that is, the addition amount of silica nano soy protein in the pre-coating paint is 2.6 parts, and the addition amount of the silica nano soy protein in the top coat Silica nano soy protein is 3.4 parts; the addition amount of oxidized konjac glucomannan in the pre-coating paint is 7.5 parts, the addition amount of citrus pectin is 1 part, and the addition amount of oxidized konjac glucomannan in the top coating paint is 5.5 parts.
  • the amount of citrus pectin added is 1.2 parts, and the corresponding coated white paper 14 is prepared. The specific steps are as follows:
  • OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
  • the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
  • Preparation of lining slurry use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
  • the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
  • Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet.
  • the hard calendered coated base paper is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in step 3 is used for curtain coating to form a pre-coating layer, Then the coated base paper forming the curtain coating is sent to a knife coater, and the topcoat paint prepared in step 4 is used for knife coating to form a topcoat, wherein the coating amount of the precoat is 8g/m 2 , The coating amount of the top coat is 11 g/m 2 .
  • the performance of the whiteboard paper 1-whiteboard paper 9 prepared by the above method and the control group were tested.
  • the specific testing indicators were whiteness, gloss, PPS roughness, ink absorption, and printing surface strength, among which,
  • the whiteness of coated white paper shall be tested in accordance with GB/T 7974-2004;
  • the gloss of coated white paper shall be tested according to GB/T8941.3-1988;
  • the PPS roughness of the coated white paper is tested according to GB/T 2679.9-1993;
  • the printing surface strength of coated white paper shall be tested in accordance with GB/T10341-1989;

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Abstract

A coating composition for producing white kraft paper, a preparation method for the coating composition, and white kraft paper prepared using the coating composition. The coating composition is composed of the following components: 40-120 parts of calcium carbonate, 5-30 parts of kaolin, 0.8-1.2 parts of sodium polyacrylate, 7.8-13 parts of anionic styrene-butadiene latex, 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of silicon dioxide nano-modified soybean protein, 0.1-0.7 part of carboxymethylcellulose, 0.15-0.3 part of polyethylene glycol, 0.2-0.5 part of glyoxal, 0.1-0.3 part of an organic silicon defoaming agent, 0.03-0.05 part of sodium hydroxide, and 50-80 parts of water. According to the coating composition, industrial synthetic latex is substantially replaced with a bio-natural adhesive, thereby solving the problems that the industrial synthetic latex is difficult to degrade, causes environmental pollution, etc.; in addition, the printing performance of white board paper can be effectively improved by adding modified konjac polysaccharide, citrus pectin and nano-modified soybean protein.

Description

一种高强度白面牛卡纸的制造方法Method for manufacturing high-strength white-faced cow cardboard 技术领域Technical field
本发明涉及制浆造纸生产技术领域,特别涉及一种高强度白面牛卡纸的制造方法,具体来说,本发明利用涂料组合物和灰底白板木屑浆制备了白面牛卡纸,尤其涉及涂布白板纸、灰底白板纸或者白板纸。The present invention relates to the technical field of pulping and papermaking production, in particular to a method for manufacturing high-strength white-faced cattle cardboard. Specifically, the present invention uses a coating composition and a gray-bottomed whiteboard wood chip pulp to prepare white-faced cattle cardboard, and particularly relates to coating Cloth white paper, gray-bottom white paper or white paper.
背景技术Background technique
涂布白板纸一般包括面层、衬层、芯层及底层,第一层为面层浆,要求白度高,具有一定的强度,通常采用漂白硫酸盐木浆或配加部分漂白化学草浆和白纸边废纸浆;第二层为衬层,也要求具有一定白度,通常用100%机械木浆或浅色废纸浆;第三层为芯层,主要起填充作用,以增加纸板的厚度,一般采用混合废纸浆或草浆,最后一层是底层,具有改善纸板外观,提高强度,通常用高得率浆或较好的废纸浆为原料抄造,纸板底面颜色多位灰色。Coated whiteboard paper generally includes a surface layer, a lining layer, a core layer and a bottom layer. The first layer is a surface layer pulp, which requires high whiteness and certain strength. Usually, bleached kraft wood pulp or partially bleached chemical straw pulp is used. And white paper edge waste paper pulp; the second layer is the lining layer, which also requires a certain degree of whiteness, usually 100% mechanical wood pulp or light-colored waste paper pulp; the third layer is the core layer, which is mainly used for filling to increase the cardboard Thickness, generally used mixed waste paper pulp or straw pulp, the last layer is the bottom layer, which can improve the appearance of the cardboard and increase the strength. It is usually made with high-yield pulp or better waste paper pulp as raw materials. The color of the bottom of the cardboard is gray.
通常而言,涂布白板的面层会覆盖一层对油墨有良好吸收性的涂料,以便得到具有良好的均匀性和平滑度的纸面。纸张涂布过程就是涂料中颜料填充、覆盖涂布原纸纤维纵横交错形成的凹凸不平的表面。涂料中颜料具有适当的白度和粒径,可改善涂布纸的白度、平滑性和光泽度,同时赋予其良好的油墨吸收性。目前,作为涂料的主要成分颜料有天然矿物颜料、人造颜料和合成颜料三大类,其中天然矿物原料主要为碳酸钙、瓷土、高岭土;人造颜料主要为氢氧化铝、锻白、钛白、硅酸铝;合成颜料主要为聚苯乙烯树脂、尿素树脂,其中碳酸钙作为涂料颜料使用范围最广用量最大。颜料种类和性能决定了涂布原纸涂布纸的性能和质量。Generally speaking, the surface layer of the coated whiteboard will be covered with a layer of paint with good ink absorption, in order to obtain a paper surface with good uniformity and smoothness. The paper coating process is to fill and cover the uneven surface formed by criss-crossing and crisscrossing the fibers of the coated base paper with the pigment in the coating. The pigment in the coating has appropriate whiteness and particle size, which can improve the whiteness, smoothness and gloss of the coated paper, while giving it good ink absorption. At present, as the main component pigments of paint, there are three types of natural mineral pigments, artificial pigments and synthetic pigments. The natural mineral raw materials are mainly calcium carbonate, china clay, and kaolin; artificial pigments are mainly aluminum hydroxide, wrought white, titanium white, and silicon. Acid aluminum; synthetic pigments are mainly polystyrene resin and urea resin, of which calcium carbonate is the most widely used as paint pigment and the largest amount. The type and performance of the pigment determine the performance and quality of the coated base paper.
涂布粘合剂作为仅次于颜料的涂料成分,直接影响涂料和涂布纸的质量。涂布粘合剂按照其来源可以分为两大类:动物胶、淀粉和干酪素等天然粘合剂,苯丙胶乳、丁苯胶乳和聚乙烯醇等合成粘合剂。与天然粘合剂相比,合成胶乳类粘合剂具有较好的弹性和可塑性,用它作为涂布胶粘剂生产的涂布纸,压光后容易产生较高的光泽度、纸面平滑度高、柔软性好、耐水性强、纸张尺寸稳定性好。目前,现有技术中进行白板纸涂布中多使用合成胶乳类粘合剂。Coating adhesive, as a coating component second only to pigment, directly affects the quality of coatings and coated paper. Coating adhesives can be divided into two categories according to their sources: natural adhesives such as animal glue, starch and casein, and synthetic adhesives such as styrene-acrylic latex, styrene-butadiene latex and polyvinyl alcohol. Compared with natural adhesives, synthetic latex adhesives have better elasticity and plasticity. The coated paper produced by using it as a coating adhesive can easily produce higher gloss and high smoothness of the paper surface after calendering. , Good flexibility, strong water resistance, good paper dimensional stability. At present, in the prior art, synthetic latex adhesives are mostly used in coating whiteboard paper.
但是,由于人们生活水平和环保意识的提高,纸板粘合剂的成分越来越受到人们的关注。通过石油人工合成的粘合剂存在着有毒挥发、难降解和不可再生等问题,可再生的环保型粘合剂成为人们日益青睐的物质。为了解决天然粘合剂, 在使用过程中的种种不足,现有技术中通常采用添加辅助性胶粘剂的方式予以解决,例如,通过加入大豆蛋白聚合物来改善涂料的流变性能和固形含量,然而,单一的加入大豆蛋白聚合物对涂料的性能改善有限,不能完全满足工业生产的要求,生产出的涂布白板纸的白度,平滑度,油墨吸附性等性能有待进一步的提高。However, due to the improvement of people's living standards and environmental protection awareness, the composition of cardboard adhesives has attracted more and more attention. Adhesives artificially synthesized by petroleum have the problems of toxic volatilization, refractory degradation and non-renewability. Renewable and environmentally friendly adhesives have become increasingly popular substances. In order to solve the various deficiencies in the use of natural adhesives, the prior art usually adopts the method of adding auxiliary adhesives to solve them, for example, by adding soy protein polymer to improve the rheological properties and solid content of the coating. , The single addition of soybean protein polymer can improve the performance of the coating only and cannot fully meet the requirements of industrial production. The whiteness, smoothness, ink absorption and other properties of the coated white paper produced need to be further improved.
由此可见,获得一种具有良好的性能用于生产涂布白板纸的涂料组合物,进而生产高质量,成本低廉的涂布白板纸,是本领域急需解决的问题。It can be seen that obtaining a coating composition with good performance for producing coated white paper, and then producing high-quality, low-cost coated white paper, is an urgent problem in this field.
发明内容Summary of the invention
本发明为了解决现有技术的问题,提供一种用于生产白面牛卡纸的涂料组合物及其制备方法,通过向涂料组合物中添加改性的魔芋多糖、柑橘果胶以及纳米改性的大豆蛋白,提高涂料的性能,由此生产出的涂布白板纸具有良好的白度和印刷性能。In order to solve the problems of the prior art, the present invention provides a coating composition for producing white-faced cow cardboard and a preparation method thereof. The coating composition is modified by adding modified konjac polysaccharide, citrus pectin and nano-modified Soy protein improves the performance of the coating, and the coated white paper produced from it has good whiteness and printing performance.
在一个实施方式中,本发明提供了一种用于生产白面牛卡纸的涂料组合物,其特征在于,所述涂料组合物由以下成分组成,碳酸钙40-120份,高岭土5-30份,分散剂0.8-1.2份,胶乳7.8-13份,氧化魔芋葡甘聚糖1-8份,柑橘果胶0.1-1.5份,纳米改性的大豆蛋白1-4份,流变性改良剂0.1-0.7份,润滑剂0.15-0.3份,抗水剂0.2-0.5份,消泡剂0.1-0.3,氢氧化钠0.03-0.05份,水50-80份。In one embodiment, the present invention provides a coating composition for the production of white-faced cow cardboard, characterized in that the coating composition consists of the following components: 40-120 parts of calcium carbonate and 5-30 parts of kaolin , 0.8-1.2 parts of dispersant, 7.8-13 parts of latex, 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of nano-modified soy protein, rheology modifier 0.1- 0.7 part, lubricant 0.15-0.3 part, water repellent 0.2-0.5 part, defoaming agent 0.1-0.3, sodium hydroxide 0.03-0.05 part, water 50-80 part.
在一个实施方式中,所述涂料组合物由预涂涂料和面涂涂料组成,所述预涂涂料成分为碳酸钙83份,高岭土21份,聚丙烯酸钠1.1份,阴离子丁苯胶乳6.5份,氧化魔芋葡甘聚糖1-8份,柑橘果胶0.1-1.5份,二氧化硅纳米改性的大豆蛋白1-4份,羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,水75份;In one embodiment, the coating composition is composed of a pre-coated coating and a top coating. The pre-coated coating components are 83 parts of calcium carbonate, 21 parts of kaolin, 1.1 parts of sodium polyacrylate, and 6.5 parts of anionic styrene butadiene latex. 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of silicon dioxide nano-modified soy protein, 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, ethylene two 0.3 parts of aldehyde, 1.5 parts of silicone defoamer, 0.03 parts of sodium hydroxide, 75 parts of water;
在一个实施方式中,所述面涂涂料的成分为碳酸钙68份,高岭土43份,聚丙烯酸钠1份,阴离子丁苯胶乳5.5份,氧化魔芋葡甘聚糖1-8份,柑橘果胶0.1-1.5份,纳米改性的大豆蛋白1-4份,羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,水70份。In one embodiment, the ingredients of the top coat paint are 68 parts of calcium carbonate, 43 parts of kaolin, 1 part of sodium polyacrylate, 5.5 parts of anionic styrene butadiene latex, 1-8 parts of oxidized konjac glucomannan, and citrus pectin. 0.1-1.5 parts, 1-4 parts of nano-modified soy protein, 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, 1.5 parts of silicone defoamer, 0.03 parts of sodium hydroxide , 70 parts of water.
在一个实施方式中,所述预涂涂料中二氧化硅纳米大豆蛋白为2.6份,氧化魔芋葡甘聚糖为7.5份,柑橘果胶添加量为1份。In one embodiment, the silica nano soy protein in the pre-coating paint is 2.6 parts, the oxidized konjac glucomannan is 7.5 parts, and the addition amount of citrus pectin is 1 part.
在一个实施方式中,所述面涂涂料中二氧化硅纳米大豆蛋白为3.4份;氧化魔芋葡甘聚糖为5.5份,柑橘果胶为1.2份。In one embodiment, the silica nano soy protein in the top coating is 3.4 parts; the oxidized konjac glucomannan is 5.5 parts, and the citrus pectin is 1.2 parts.
在一个实施方式中,大豆蛋白广泛的用于造纸行业,作为粘合剂用于涂布白板中的制备,例如,大豆蛋白聚合物Pro-Cote4610,被作为添加剂用于制备白板纸涂布,通常,本领域为了进一步提高大豆蛋白作为涂料添加剂的性能,对大豆蛋白会采用改性修饰的方式,例如,纳米修饰,而二氧化硅纳米大豆蛋白与原有大豆蛋白相比,其胶黏特性会被进一步提高。所述二氧化硅纳米大豆蛋白的制备方法采用本领域中常规的方法,例如,参考“纳米材料对大豆蛋白生物胶黏剂的影响研究,张学军,江南大学硕士论文,2008”中记载的方法,并进行相应的调整,具体步骤为:In one embodiment, soy protein is widely used in the papermaking industry as an adhesive for the preparation of coating whiteboards. For example, soy protein polymer Pro-Cote4610 is used as an additive to prepare whiteboard coatings, usually In order to further improve the performance of soy protein as a coating additive, the art will adopt modified methods for soy protein, such as nano-modification. Compared with the original soy protein, the adhesive properties of silica nano-soy protein will be improved. Is further improved. The preparation method of the silica nano-soy protein adopts conventional methods in the field, for example, refer to the method described in "Study on the Effect of Nanomaterials on Soy Protein Bioadhesive, Zhang Xuejun, Master's Thesis of Jiangnan University, 2008", And make corresponding adjustments, the specific steps are:
将大豆分离蛋白分散于的水中,搅拌30min,然后保持一定温度,添加1.2%的纳米二氧化硅,10000rpm搅拌2mins,超声处理0.5h,制得二氧化硅纳米改性的大豆蛋白。Disperse the soy protein isolate in water, stir for 30 minutes, and then maintain a certain temperature, add 1.2% nano-silica, stir at 10000 rpm for 2 minutes, and ultrasonically treat for 0.5 h to obtain a silica nano-modified soy protein.
在一个实施方式中,所述魔芋葡甘聚糖是一种魔芋多糖,其本身具有的一些特性,如溶胶稳定性差,流动性不好等,为提高魔芋葡甘聚糖性能,通常会对魔芋葡甘聚糖进行改性,如脱乙酰基,交联,酯化,氧化,接枝共聚改性等,改性的后的魔芋葡甘聚糖多用于制备木材的黏胶。在本发明中,对魔芋葡甘聚糖进行氧化改性,改性的方法可以参考现有技术中已知的方法进行,例如参考“魔芋多糖木材胶黏剂的研究,毛杰,福建农林大学,硕士论文,2009年”中的改性方法并进行相应调整,具体步骤为:In one embodiment, the konjac glucomannan is a kind of konjac polysaccharide, which has some characteristics, such as poor sol stability and poor fluidity. In order to improve the performance of konjac glucomannan, it is usually Glucomannan is modified, such as deacetylation, crosslinking, esterification, oxidation, graft copolymerization, etc. The modified konjac glucomannan is mostly used to prepare wood glue. In the present invention, konjac glucomannan is oxidatively modified, and the modification method can refer to the methods known in the prior art, for example, refer to "Research on Konjac Polysaccharide Wood Adhesive, Mao Jie, Fujian Agriculture and Forestry University , Master's thesis, 2009" and make corresponding adjustments to the modification methods, the specific steps are:
将魔芋精粉蒸馏水加入烧瓶,在室温下用电动机搅拌一段时间后静置,使之溶胀成糊;取lmol/L的NaOH溶液与30%的H 2O 2溶液加入溶胀好的魔芋精粉糊的三口瓶中,置于50℃下的水浴锅中用搅拌反应30min,加入适量现配的无水亚硫酸钠溶液终止氧化反应,然后缓慢加入剩余的NaOH溶液进行糊化10min,再加入稀盐酸和稀氢氧化钠调节pH6.5,冷却出料。 Add konjac refined distilled water into the flask, stir at room temperature for a period of time with a motor, and let it swell into a paste; take 1mol/L NaOH solution and 30% H 2 O 2 solution and add the swollen konjac powder paste In a three-necked flask, placed in a water bath at 50℃ and reacted with stirring for 30min, add an appropriate amount of anhydrous sodium sulfite solution to stop the oxidation reaction, then slowly add the remaining NaOH solution for gelatinization for 10min, then add dilute hydrochloric acid and dilute Sodium hydroxide adjusts the pH to 6.5, cools and discharges.
在一个实施方式中,所述柑橘果胶的制备方法可以是本领域已知的任何制备柑橘果胶的方法,例如,取柑橘皮,用水煮沸5分钟,加人1:1盐酸溶液和水回流半小时,过滤除去固态物,获得柑橘果胶溶液。In one embodiment, the preparation method of the citrus pectin can be any method known in the art for preparing citrus pectin, for example, take the citrus peel, boil it in water for 5 minutes, add a 1:1 hydrochloric acid solution and water reflux For half an hour, filter to remove solids to obtain citrus pectin solution.
在一个实施方式中,本发明提供一种生产白面牛卡纸的涂料组合物的制备方法,所述制备步骤如下:In one embodiment, the present invention provides a preparation method of a coating composition for producing white-faced cow cardboard, and the preparation steps are as follows:
将份高岭土、碳酸钙与聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入氧化魔芋葡甘聚糖柑橘果胶, 阴离子丁苯胶乳,纳米改性的大豆蛋白,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素,聚乙二醇,乙二醛,有机硅消泡剂,氢氧化钠,每加入一种组分后搅拌4min,制得涂料。Mix a portion of kaolin, calcium carbonate and sodium polyacrylate, stir at a speed of 1600r/min for 8min, after stirring, the stirring speed will be reduced to 1000r/min, and then add oxidized konjac glucomannan citrus pectin, anionic styrene butadiene latex, For nano-modified soy protein, stir for 10 minutes after each component is added, and finally add carboxymethyl cellulose, polyethylene glycol, glyoxal, silicone defoamer, sodium hydroxide, and each component Stir for 4 minutes after dividing to prepare the coating.
在一个实施方式中,本发明提供一种用于生产白面牛卡纸的涂料组合物在制备涂布白板纸中的用途In one embodiment, the present invention provides a use of a coating composition for producing white-faced cow cardboard in the preparation of coated white paper
在一个实施方式中,本发明提供一种用于生产白面牛卡纸的涂料组合物制备的涂布白板纸。In one embodiment, the present invention provides a coated whiteboard paper prepared from a coating composition for producing white-faced cow cardboard.
在其他的实施方式中,本发明还提供了利用涂料组合物和灰底白板木屑浆制备高级涂布白板纸的方法;所述灰底白板木屑浆包括ONP浆、DIP浆和OCC浆。In other embodiments, the present invention also provides a method for preparing high-grade coated whiteboard paper using the coating composition and gray-bottomed whiteboard wood chip pulp; the gray-bottomed whiteboard wood chip pulp includes ONP pulp, DIP pulp and OCC pulp.
与现有技术相比,本发明具有以下优势:本发明的用于生产涂布白板纸的涂料组合物利用生物天然胶粘剂大幅度的替代的工业合成的胶乳,解决的工业合成的胶乳难以降解,环境污染的问题,同时,添加改性的魔芋多糖、柑橘果胶以及纳米改性的大豆蛋白能有效的提高白板纸的印刷性能,进步一通过摸索,确定了最佳的添加量,具有良好的市场前景。Compared with the prior art, the present invention has the following advantages: the coating composition for producing coated white paper of the present invention uses biological natural adhesive to largely replace the industrially synthesized latex, and solves the problem that the industrially synthesized latex is difficult to degrade. Environmental pollution. At the same time, the addition of modified konjac polysaccharide, citrus pectin and nano-modified soybean protein can effectively improve the printing performance of white paper. Through exploration, the optimal addition amount has been determined, and it has a good market expectation.
具体实施方式Detailed ways
以下通过本发明的最佳实施方式对本发明的用于涂布白板纸的涂料组合物的效果进行详细说明,但是,以下内容不应理解为对本发明保护范围的限制。Hereinafter, the effect of the coating composition for coating white paper of the present invention will be described in detail through the best embodiment of the present invention. However, the following content should not be construed as limiting the scope of protection of the present invention.
实施例1一种高强度白面牛卡纸的制造方法Example 1 A manufacturing method of high-strength white-faced cattle cardboard
本实施例提供一种通过添加改性的魔芋多糖、柑橘果胶以及纳米改性的大豆蛋白,而获得一种性能优良的用于涂布白板纸的涂料组合物的制备方法。This embodiment provides a method for preparing a coating composition for coating white paper with excellent performance by adding modified konjac polysaccharide, citrus pectin, and nano-modified soybean protein.
具体步骤如下:Specific steps are as follows:
1、氧化魔芋葡甘聚糖的制备:1. Preparation of oxidized konjac glucomannan:
(1)将魔芋精粉45g与3L蒸馏水加入烧瓶,在室温下用电动机搅拌一段时间后静置,使之溶胀成糊。(1) Put 45 g of refined konjac powder and 3 L of distilled water into the flask, stir with a motor for a period of time at room temperature and then let it stand to swell into a paste.
(2)取10ml的l mol/L的NaOH溶液与10ml的30%的H 2O 2溶液加入溶胀好的魔芋精粉糊的三口瓶中,置于50℃下的水浴锅中用搅拌反应30min,加入适量现配的无水亚硫酸钠溶液终止氧化反应,然后缓慢加入剩余的20ml的NaOH溶液进行糊化10min,一段时间后再加入稀盐酸和稀氢氧化钠调节pH6.5,冷却出料,备用。 (2) Take 10ml of 1 mol/L NaOH solution and 10ml of 30% H 2 O 2 solution into a three-necked bottle of swollen konjac flour paste, place it in a water bath at 50°C and stir for 30 min. , Add an appropriate amount of anhydrous sodium sulfite solution to stop the oxidation reaction, then slowly add the remaining 20ml of NaOH solution for gelatinization for 10 minutes, add dilute hydrochloric acid and dilute sodium hydroxide to adjust the pH to 6.5 after a period of time, cool and discharge, and set aside .
2.柑橘果胶的制备:2. Preparation of citrus pectin:
取100克柑橘皮,用水煮沸5分钟,加人50ml 1:1盐酸溶液和400ml水回流半小时,过滤除去固态物,获得柑橘果胶溶液,备用。Take 100 grams of citrus peel, boil it in water for 5 minutes, add 50ml 1:1 hydrochloric acid solution and 400ml of water to reflux for half an hour, filter to remove solids, and obtain citrus pectin solution for use.
3.二氧化硅纳米改性的大豆蛋白的制备:3. Preparation of soy protein modified by silica nanometer:
将100g大豆分离蛋白分散于1L的水中,搅拌30min,然后保持一定温度,添加1.2%的纳米二氧化硅,10000rpm搅拌2mins,超声处理0.5h,制得纳米改性的大豆蛋白。Disperse 100 g of soy protein isolate in 1 L of water, stir for 30 minutes, and then maintain a certain temperature, add 1.2% nano-silica, stir at 10000 rpm for 2 minutes, and ultrasonically treat for 0.5 h to prepare nano-modified soy protein.
4.预涂涂料的制备:4. Preparation of pre-coated paint:
将68份高岭土、碳酸钙21份与1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入1-8份氧化魔芋葡甘聚糖、0.1-1.5份柑橘果胶,4.5份阴离子丁苯胶乳,1-4份纳米改性的大豆蛋白,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得预涂涂料。Mix 68 parts of kaolin, 21 parts of calcium carbonate and 1 part of sodium polyacrylate, stir for 8 minutes at a speed of 1600r/min. After the stirring is even, the stirring speed is reduced to 1000r/min, and then 1-8 parts of oxidized konjac glucomannan are added in sequence. Sugar, 0.1-1.5 parts of citrus pectin, 4.5 parts of anionic styrene-butadiene latex, 1-4 parts of nano-modified soy protein, after adding each component, stir for 10 minutes, and finally add 0.48 parts of carboxymethyl cellulose, poly 0.22 parts of ethylene glycol, 0.3 parts of glyoxal, 1.5 parts of organosilicon defoamer, 0.03 parts of sodium hydroxide, each component is added and stirred for 4 minutes to prepare a pre-coated paint.
5.面涂涂料的制备:5. Preparation of top coating:
将83份高岭土、碳酸钙43份与1.1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入1-8份氧化魔芋葡甘聚糖、0.1-1.5份柑橘果胶,4.5份阴离子丁苯胶乳,1-4份纳米改性的大豆蛋白,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得面涂涂料。Mix 83 parts of kaolin and 43 parts of calcium carbonate with 1.1 parts of sodium polyacrylate, stir at a speed of 1600r/min for 8min, after stirring, the stirring speed will be reduced to 1000r/min, and then add 1-8 parts of oxidized konjac glucomannan Sugar, 0.1-1.5 parts of citrus pectin, 4.5 parts of anionic styrene-butadiene latex, 1-4 parts of nano-modified soy protein, after adding each component, stir for 10 minutes, and finally add 0.48 parts of carboxymethyl cellulose, poly 0.22 parts of ethylene glycol, 0.3 parts of glyoxal, 1.5 parts of organosilicon defoamer, 0.03 parts of sodium hydroxide, each component is added and stirred for 4 minutes to prepare a top coating.
实施例2利用实施例1制备的涂料组合物制备涂布白板纸的方法Example 2 Method for preparing coated white paper using the coating composition prepared in Example 1
本实施例提供利用实施例1获得的涂料组合物制备涂布白板纸,获得印刷性能优良的高级涂布白板纸,具体步骤如下:This embodiment provides the use of the coating composition obtained in Example 1 to prepare coated white paper to obtain high-grade coated white paper with excellent printing performance. The specific steps are as follows:
1、各种浆料的制备:1. Preparation of various slurries:
(1)ONP浆的制备:以日本3#、美废8#为原料,日本3#、美废8#的重量比为3:7,经碎解、筛选、除渣、脱墨,浓缩,热分散获得OCC浆;所述ONP脱墨浆游离度210csf,白度值40ISO,杂质点含量980mm 2/m 2(1) Preparation of ONP pulp: Take Japan 3# and Mei Waste 8# as raw materials, and the weight ratio of Japan 3# and Mei Waste 8# is 3:7. After crushing, screening, slag removal, deinking, and concentration, OCC slurry is obtained by thermal dispersion; the ONP deinking slurry has a freeness of 210 csf, a brightness value of 40 ISO, and a content of impurity points of 980 mm 2 /m 2 ;
(2)DIP浆的制备:以美废3#、美废8#为原料,美废3#、美废8#的重量比为1:1,经碎解、筛选、除渣、脱墨、浓缩,热分散获得OCC浆,备用。所述DIP浆游离度230csf,白度值55ISO,杂质点含量800mm 2/m 2 (2) Preparation of DIP pulp: Using Mei Waste 3# and Mei Waste 8# as raw materials, the weight ratio of Mei Waste 3# and Mei Waste 8# is 1:1, after crushing, screening, slag removal, deinking, Concentrate and thermally disperse to obtain OCC slurry for use. The freeness of the DIP slurry is 230csf, the brightness value is 55ISO, and the impurity point content is 800mm 2 /m 2
(3)OCC浆的制备:以国产废旧瓦楞纸为原料,经碎解、筛选、除渣、浓缩,热分散获得OCC浆;所述OCC浆的打浆度为48.5°SR。(3) Preparation of OCC pulp: using domestic waste corrugated paper as a raw material, OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
2.不同层次的浆料配制2. Different levels of slurry preparation
面层浆料配制:以上述步骤制备的ONP浆和DIP浆为面层浆料,其中ONP浆和DIP浆的使用比例为2:1,配浆重量为32.9g/m 2Surface layer slurry preparation: the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
衬层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:1,配浆重量为21.2g/m 2Preparation of lining slurry: use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
芯层浆料配制配浆:以上述步骤制备的OCC浆为芯层浆料,芯层配浆定量96g/m 2Preparation of core layer slurry: the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
底层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:3,配浆重量为31.6g/m 2Bottom slurry preparation and slurry preparation: the ONP slurry and OCC slurry prepared in the above steps are used as lining slurry, wherein the ratio of ONP slurry and OCC slurry is 1:3, and the slurry weight is 31.6g/m 2 ;
3.原纸的抄造:3. Copymaking of base paper:
将各层浆料通过各自的上料系统输送到纸机流浆箱,将一定浓度的上述各层浆料上四层成型网、形成湿纸页,经压榨、前烘干部、表面施胶、硬压光进行原纸抄造;Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet. After pressing, the front drying section, and the surface sizing , Hard calendering to make raw paper;
4.涂布4. Coating
将上述硬压光后的涂布原纸送往帘式涂布机,在所述涂布原纸的正面施胶层上,利用实施例1制备的预涂层涂料进行帘式涂布形成预涂层,然后将形成帘涂层的涂布原纸送往刮刀涂布机,利用实施例1制备的面涂层涂料进行刮刀涂布形成面涂层,其中,预涂层的涂布量为8g/m 2,面涂层的涂布量为11g/m 2The coated base paper after hard calendering is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in Example 1 is used for curtain coating to form a pre-coating layer , And then send the coating base paper forming the curtain coating to the knife coater, and use the topcoat paint prepared in Example 1 to knife coat to form the topcoat, wherein the coating amount of the precoat is 8g/m 2. The coating amount of the top coat is 11g/m 2 .
5.软压光、卷取:5. Soft calendering and coiling:
涂布完成后经软压光、卷取、复卷入库。After coating, it will be soft calendered, coiled and recoiled into storage.
实施例3不同氧化魔芋葡甘聚糖和柑橘果胶的添加量对白板纸性能的影响Example 3 Effect of the addition amount of different oxidized konjac glucomannan and citrus pectin on the properties of white paper
为了探究不同氧化魔芋葡甘聚糖和柑橘果胶的添加量对白板纸性能的影响,力求寻找到最合适的氧化魔芋葡甘聚糖和柑橘果胶的添加量,本实施例采用如下实验设计:In order to explore the effect of different oxidized konjac glucomannan and citrus pectin on the properties of white paper, and strive to find the most suitable oxidized konjac glucomannan and citrus pectin, the following experimental design is used in this example :
在面涂涂料和预涂涂料的制备中,采用不同氧化魔芋葡甘聚糖和柑橘果胶的添加量进行处理,并且免去向面涂涂料和预涂涂料中添加二氧化硅纳米改性的大豆蛋白的步骤,以分析和确定最合适的氧化魔芋葡甘聚糖和柑橘果胶的添加量,具体添加量如表1所示,In the preparation of top coating and pre-coating coatings, different amounts of oxidized konjac glucomannan and citrus pectin are used for treatment, and the addition of silica nano-modified soybeans to top coatings and pre-coating coatings is eliminated. Protein steps to analyze and determine the most appropriate amount of oxidized konjac glucomannan and citrus pectin. The specific amounts are shown in Table 1.
表1 氧化魔芋葡甘聚糖和柑橘果胶的添加量Table 1 Addition of oxidized konjac glucomannan and citrus pectin
Figure PCTCN2019127029-appb-000001
Figure PCTCN2019127029-appb-000001
Figure PCTCN2019127029-appb-000002
Figure PCTCN2019127029-appb-000002
上述不同浓度,每组设置3个平行实验,具体步骤如下For the above different concentrations, 3 parallel experiments are set up in each group. The specific steps are as follows
1、氧化魔芋葡甘聚糖的制备:1. Preparation of oxidized konjac glucomannan:
(1)将魔芋精粉45g与3L蒸馏水加入烧瓶,在室温下用电动机搅拌一段时间后静置,使之溶胀成糊。(1) Put 45 g of refined konjac powder and 3 L of distilled water into the flask, stir with a motor for a period of time at room temperature and then let it stand to swell into a paste.
(2)取10ml的lmol/L的NaOH溶液与10ml的30%的H 2O 2溶液加入溶胀好的魔芋精粉糊的三口瓶中,置于50℃下的水浴锅中用搅拌反应30min,加入适量现配的无水亚硫酸钠溶液终止氧化反应,然后缓慢加入剩余的20ml的NaOH溶液进行糊化10min,一段时间后再加入稀盐酸和稀氢氧化钠调节pH6.5,冷却出料,备用。 (2) Take 10ml of 1mol/L NaOH solution and 10ml of 30% H 2 O 2 solution into a three-necked flask of swollen konjac flour paste, and place it in a water bath at 50°C for 30 minutes with stirring. Add an appropriate amount of freshly prepared anhydrous sodium sulfite solution to terminate the oxidation reaction, then slowly add the remaining 20ml of NaOH solution for gelatinization for 10 minutes, add dilute hydrochloric acid and dilute sodium hydroxide to adjust pH 6.5 after a period of time, cool and discharge, and set aside.
2.柑橘果胶的制备:2. Preparation of citrus pectin:
取100克柑橘皮,用水煮沸5分钟,加人50ml 1:1盐酸溶液和400ml水回流半小时,过滤除去固态物,获得柑橘果胶溶液,备用。Take 100 grams of citrus peel, boil it in water for 5 minutes, add 50ml 1:1 hydrochloric acid solution and 400ml of water to reflux for half an hour, filter to remove solids, and obtain citrus pectin solution for use.
3.预涂涂料的制备:3. Preparation of pre-coated paint:
将68份高岭土、碳酸钙21份与1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入氧化魔芋葡甘聚糖、柑橘果胶,4.5份阴离子丁苯胶乳,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡 剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得预涂涂料,其中,氧化魔芋葡甘聚糖和柑橘果胶的添加量如表1所示,对照组不含氧化魔芋葡甘聚糖和柑橘果胶,阴离子丁苯胶乳添加量为9.5份。Mix 68 parts of kaolin, 21 parts of calcium carbonate and 1 part of sodium polyacrylate, and stir for 8 minutes at a speed of 1600r/min. After stirring, the stirring speed is reduced to 1000r/min, and then add oxidized konjac glucomannan and citrus fruit in sequence. Gum, 4.5 parts of anionic styrene-butadiene latex, stir for 10 minutes after each component is added, and finally add 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, 1.5 parts of silicone defoamer , 0.03 parts of sodium hydroxide, each component is added and stirred for 4 minutes to prepare a pre-coated paint. Among them, the addition amounts of oxidized konjac glucomannan and citrus pectin are shown in Table 1. The control group does not contain oxidized konjac Glucomannan, citrus pectin, anionic styrene-butadiene latex add 9.5 parts.
4.面涂涂料的制备:4. Preparation of top coating:
将83份高岭土、碳酸钙43份与1.1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入氧化魔芋葡甘聚糖、份柑橘果胶,4.5份阴离子丁苯胶乳,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得面涂涂料,其中,氧化魔芋葡甘聚糖和柑橘果胶的添加量如表1所示,对照组不含氧化魔芋葡甘聚糖和柑橘果胶,阴离子丁苯胶乳添加量为9.5份。Mix 83 parts of kaolin, 43 parts of calcium carbonate and 1.1 parts of sodium polyacrylate, stir at 1600r/min for 8min, after stirring uniformly, the stirring speed will be reduced to 1000r/min, and then add oxidized konjac glucomannan and part of citrus. Pectin, 4.5 parts of anionic styrene-butadiene latex, stir for 10 minutes after each component is added, and finally add 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, and 1.5 parts of silicone defoamer. Sodium hydroxide 0.03 parts, each component is added and stirred for 4 minutes to prepare a top coating. Among them, the addition amount of oxidized konjac glucomannan and citrus pectin is shown in Table 1, and the control group does not contain oxidized konjac glucomannan and citrus pectin. Konjac glucomannan and citrus pectin, anionic styrene-butadiene latex add 9.5 parts.
5、各种浆料的制备:5. Preparation of various slurries:
(1)ONP浆的制备:以日本3#、美废8#为原料,日本3#、美废8#的重量比为3:7,经碎解、筛选、除渣、脱墨,浓缩,热分散获得OCC浆;所述ONP脱墨浆游离度210csf,白度值40ISO,杂质点含量980mm 2/m 2(1) Preparation of ONP pulp: Take Japan 3# and Mei Waste 8# as raw materials, and the weight ratio of Japan 3# and Mei Waste 8# is 3:7. After crushing, screening, slag removal, deinking, and concentration, OCC slurry is obtained by thermal dispersion; the ONP deinking slurry has a freeness of 210 csf, a brightness value of 40 ISO, and a content of impurity points of 980 mm 2 /m 2 ;
(2)DIP浆的制备:以美废3#、美废8#为原料,美废3#、美废8#的重量比为1:1,经碎解、筛选、除渣、脱墨、浓缩,热分散获得OCC浆,备用。所述DIP浆游离度230csf,白度值55ISO,杂质点含量800mm 2/m 2 (2) Preparation of DIP pulp: Using Mei Waste 3# and Mei Waste 8# as raw materials, the weight ratio of Mei Waste 3# and Mei Waste 8# is 1:1, after crushing, screening, slag removal, deinking, Concentrate and thermally disperse to obtain OCC slurry for use. The freeness of the DIP slurry is 230csf, the brightness value is 55ISO, and the impurity point content is 800mm 2 /m 2
(3)OCC浆的制备:以国产废旧瓦楞纸为原料,经碎解、筛选、除渣、浓缩,热分散获得OCC浆;所述OCC浆的打浆度为48.5°SR。(3) Preparation of OCC pulp: using domestic waste corrugated paper as a raw material, OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
6、不同层次的浆料配制6. Preparation of different levels of slurry
面层浆料配制:以上述步骤制备的ONP浆和DIP浆为面层浆料,其中ONP浆和DIP浆的使用比例为2:1,配浆重量为32.9g/m 2Surface layer slurry preparation: the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
衬层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:1,配浆重量为21.2g/m 2Preparation of lining slurry: use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
芯层浆料配制配浆:以上述步骤制备的OCC浆为芯层浆料,芯层配浆定量96g/m 2Preparation of core layer slurry: the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
底层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:3,配浆重量为31.6g/m 2Bottom slurry preparation and slurry preparation: the ONP slurry and OCC slurry prepared in the above steps are used as lining slurry, wherein the ratio of ONP slurry and OCC slurry is 1:3, and the slurry weight is 31.6g/m 2 ;
7、原纸的抄造:7. Copying of base paper:
将各层浆料通过各自的上料系统输送到纸机流浆箱,将一定浓度的上述各层浆料上四层成型网、形成湿纸页,经压榨、前烘干部、表面施胶、硬压光进行原纸抄造;Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet. After pressing, the front drying section, and the surface sizing , Hard calendering to make raw paper;
8、涂布8. Coating
将上述硬压光后的涂布原纸送往帘式涂布机,在所述涂布原纸的正面施胶层上,利用步骤3制备的预涂层涂料进行帘式涂布形成预涂层,然后将形成帘涂层的涂布原纸送往刮刀涂布机,利用步骤4制备的面涂层涂料进行刮刀涂布形成面涂层,其中,预涂层的涂布量为8g/m 2,面涂层的涂布量为11g/m 2The hard calendered coated base paper is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in step 3 is used for curtain coating to form a pre-coating layer, Then the coated base paper forming the curtain coating is sent to a knife coater, and the topcoat paint prepared in step 4 is used for knife coating to form a topcoat, wherein the coating amount of the precoat is 8g/m 2 , The coating amount of the top coat is 11 g/m 2 .
9、软压光、卷取:9. Soft calendering and coiling:
涂布完成后经软压光、卷取、复卷入库。After coating, it will be soft calendered, coiled and recoiled into storage.
10、白板纸检测结果10. Whiteboard paper test results
对利用上述方法制备的白板纸1-白板纸9以及对照组的性能进行检测,具体检测的指标为白度,光泽度,PPS粗糙度,油墨吸收性,印刷表面强度,其中,The performance of the whiteboard paper 1-whiteboard paper 9 prepared by the above method and the control group were tested. The specific testing indicators were whiteness, gloss, PPS roughness, ink absorption, and printing surface strength, among which,
涂布白板纸白度按照GB/T 7974-2004进行检测;The whiteness of coated white paper shall be tested in accordance with GB/T 7974-2004;
涂布白板纸的光泽度按照GB/T8941.3-1988进行检测;The gloss of coated white paper shall be tested according to GB/T8941.3-1988;
涂布白板纸的PPS粗糙度按照GB/T 2679.9-1993进行检测;The PPS roughness of the coated white paper is tested according to GB/T 2679.9-1993;
涂布白板纸的油墨吸收性测定按照GB/T12911-991)进行检测;The ink absorbency of coated white paper shall be tested in accordance with GB/T12911-991);
涂布白板纸的印刷表面强度按照GB/T10341-1989进行检测;The printing surface strength of coated white paper shall be tested in accordance with GB/T10341-1989;
不同氧化魔芋葡甘聚糖和柑橘果胶的添加量对白板纸性能的影响如表2所示The effects of different oxidized konjac glucomannan and citrus pectin on the properties of white paper are shown in Table 2.
表2 白板纸1-白板纸9的性能Table 2 Performance of Whiteboard Paper 1-Whiteboard Paper 9
Figure PCTCN2019127029-appb-000003
Figure PCTCN2019127029-appb-000003
Figure PCTCN2019127029-appb-000004
Figure PCTCN2019127029-appb-000004
从表2显示的结果可以看出,添加氧化魔芋葡甘聚糖和柑橘果胶与对照组相比,其与印刷和表面性能相关的各项参数均有提高,这说明,氧化魔芋葡甘聚糖和柑橘果胶,有利于提高其制备的白板纸的印刷和表面性能。进一步,从表2的结果中可得出,预涂涂料中氧化魔芋葡甘聚糖添加量为7.5份,柑橘果胶添加量为1份,面涂涂料中氧化魔芋葡甘聚糖添加量为5.5份,柑橘果胶添加量为1.2份(即白板纸6),制备出的白板纸的印刷和表面性能最佳。From the results shown in Table 2, it can be seen that the addition of oxidized konjac glucomannan and citrus pectin has improved various parameters related to printing and surface performance compared with the control group. This shows that the oxidized konjac glucomannan and citrus pectin have improved Sugar and citrus pectin help to improve the printing and surface properties of the white paper prepared by them. Furthermore, from the results in Table 2, it can be concluded that the addition amount of oxidized konjac glucomannan in the precoat paint is 7.5 parts, the addition amount of citrus pectin is 1 part, and the addition amount of oxidized konjac glucomannan in the topcoat paint is 5.5 parts and 1.2 parts of citrus pectin (ie white board 6), the prepared white paper has the best printing and surface properties.
实施例4二氧化硅纳米改性的大豆蛋白的添加量对白板纸性能的影响Example 4 Effect of the addition amount of silica nano-modified soy protein on the properties of white board paper
为了探究不同氧化硅纳米改性的大豆蛋白的添加量对白板纸性能的影响,力求寻找到最合适的氧化硅纳米改性的大豆蛋白的添加量,本实施例采用如下实验设计:In order to explore the influence of the addition amount of different silica nano-modified soybean protein on the performance of whiteboard paper, and strive to find the most suitable addition amount of silica nano-modified soybean protein, this example adopts the following experimental design:
在面涂涂料和预涂涂料的制备中,采用不同氧化硅纳米改性的大豆蛋白的添加量进行处理,并且免去向面涂涂料和预涂涂料中添加氧化魔芋葡甘聚糖和柑橘果胶的步骤,以分析和确定最合适的氧化硅纳米改性的大豆蛋白,具体添加量如表1所示,In the preparation of top coating and pre-coating coatings, different addition amounts of silica nano-modified soy protein are used for processing, and the addition of oxidized konjac glucomannan and citrus pectin to top coatings and pre-coating coatings is eliminated. To analyze and determine the most suitable silica nano-modified soy protein, the specific addition amount is shown in Table 1.
表3 二氧化硅纳米改性的大豆蛋白的添加量Table 3 Addition amount of silica nano-modified soy protein
Figure PCTCN2019127029-appb-000005
Figure PCTCN2019127029-appb-000005
Figure PCTCN2019127029-appb-000006
Figure PCTCN2019127029-appb-000006
上述不同浓度,每组设置3个平行实验,具体步骤如下For the above different concentrations, 3 parallel experiments are set up in each group. The specific steps are as follows
1、二氧化硅纳米改性的大豆蛋白的制备:1. Preparation of soy protein modified by silica nanometer:
将100g大豆分离蛋白分散于1L的水中,搅拌30min,然后保持一定温度,添加1.2%的纳米二氧化硅,10000rpm搅拌2mins,超声处理0.5h,制得纳米改性的大豆蛋白。Disperse 100 g of soy protein isolate in 1 L of water, stir for 30 minutes, and then maintain a certain temperature, add 1.2% nano-silica, stir at 10000 rpm for 2 minutes, and ultrasonically treat for 0.5 h to prepare nano-modified soy protein.
2、预涂涂料的制备:2. Preparation of pre-coated paint:
将68份高岭土、碳酸钙21份与1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入二氧化硅纳米改性的大豆蛋白,4.5份阴离子丁苯胶乳,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得预涂涂料,其中,二氧化硅纳米改性的大豆蛋白添加量如表3所示,对照组不含二氧化硅纳米改性的大豆蛋白,阴离子丁苯胶乳添加量为9.5份(与实施例3的对照组相同,胶粘剂仅为阴离子丁苯胶乳)。Mix 68 parts of kaolin, 21 parts of calcium carbonate and 1 part of sodium polyacrylate, and stir for 8 minutes at a speed of 1600r/min. After the stirring is uniform, the stirring speed is reduced to 1000r/min, and then the silica nano-modified soybean protein is added in sequence , 4.5 parts of anionic styrene-butadiene latex, stir for 10 minutes after each component is added, and finally add 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, 1.5 parts of silicone defoamer, Sodium hydroxide 0.03 parts, each component is added and stirred for 4 minutes to prepare a pre-coated paint. Among them, the addition amount of silica nano-modified soy protein is shown in Table 3, and the control group does not contain silica nano-modified For the soybean protein, the addition amount of anionic styrene-butadiene latex is 9.5 parts (same as the control group in Example 3, the adhesive is only anionic styrene-butadiene latex).
3、面涂涂料的制备:3. Preparation of top coating:
将83份高岭土、碳酸钙43份与1.1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入氧化魔芋葡甘聚糖、份柑橘果胶,4.5份阴离子丁苯胶乳,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得面 涂涂料,其中,二氧化硅纳米改性的大豆蛋白添加量如表3所示,对照组不含二氧化硅纳米改性的大豆蛋白,阴离子丁苯胶乳添加量为9.5份(与实施例3的对照组相同,胶粘剂仅为阴离子丁苯胶乳)。Mix 83 parts of kaolin, 43 parts of calcium carbonate and 1.1 parts of sodium polyacrylate, stir at 1600r/min for 8min, after stirring uniformly, the stirring speed will be reduced to 1000r/min, and then add oxidized konjac glucomannan and part of citrus. Pectin, 4.5 parts of anionic styrene-butadiene latex, stir for 10 minutes after each component is added, and finally add 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, and 1.5 parts of silicone defoamer. Sodium hydroxide 0.03 parts, each component is added and stirred for 4 minutes to prepare a top coat paint. The addition amount of silica nano-modified soy protein is shown in Table 3. The control group does not contain silica For the nano-modified soybean protein, the addition amount of anionic styrene-butadiene latex is 9.5 parts (same as the control group in Example 3, and the adhesive is only anionic styrene-butadiene latex).
4、各种浆料的制备:4. Preparation of various slurries:
(1)ONP浆的制备:以日本3#、美废8#为原料,日本3#、美废8#的重量比为3:7,经碎解、筛选、除渣、脱墨,浓缩,热分散获得OCC浆;所述ONP脱墨浆游离度210csf,白度值40ISO,杂质点含量980mm 2/m 2(1) Preparation of ONP pulp: Take Japan 3# and Mei Waste 8# as raw materials, and the weight ratio of Japan 3# and Mei Waste 8# is 3:7. After crushing, screening, slag removal, deinking, and concentration, OCC slurry is obtained by thermal dispersion; the ONP deinking slurry has a freeness of 210 csf, a brightness value of 40 ISO, and a content of impurity points of 980 mm 2 /m 2 ;
(2)DIP浆的制备:以美废3#、美废8#为原料,美废3#、美废8#的重量比为1:1,经碎解、筛选、除渣、脱墨、浓缩,热分散获得OCC浆,备用。所述DIP浆游离度230csf,白度值55ISO,杂质点含量800mm 2/m 2 (2) Preparation of DIP pulp: Using Mei Waste 3# and Mei Waste 8# as raw materials, the weight ratio of Mei Waste 3# and Mei Waste 8# is 1:1, after crushing, screening, slag removal, deinking, Concentrate and thermally disperse to obtain OCC slurry for use. The freeness of the DIP slurry is 230csf, the brightness value is 55ISO, and the impurity point content is 800mm 2 /m 2
(3)OCC浆的制备:以国产废旧瓦楞纸为原料,经碎解、筛选、除渣、浓缩,热分散获得OCC浆;所述OCC浆的打浆度为48.5°SR。(3) Preparation of OCC pulp: using domestic waste corrugated paper as a raw material, OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
5、不同层次的浆料配制5. Preparation of different levels of slurry
面层浆料配制:以上述步骤制备的ONP浆和DIP浆为面层浆料,其中ONP浆和DIP浆的使用比例为2:1,配浆重量为32.9g/m 2Surface layer slurry preparation: the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
衬层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:1,配浆重量为21.2g/m 2Preparation of lining slurry: use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
芯层浆料配制配浆:以上述步骤制备的OCC浆为芯层浆料,芯层配浆定量96g/m 2Preparation of core layer slurry: the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
底层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:3,配浆重量为31.6g/m 2Bottom slurry preparation and slurry preparation: the ONP slurry and OCC slurry prepared in the above steps are used as lining slurry, wherein the ratio of ONP slurry and OCC slurry is 1:3, and the slurry weight is 31.6g/m 2 ;
6、原纸的抄造:6. Copying of base paper:
将各层浆料通过各自的上料系统输送到纸机流浆箱,将一定浓度的上述各层浆料上四层成型网、形成湿纸页,经压榨、前烘干部、表面施胶、硬压光进行原纸抄造;Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet. After pressing, the front drying section, and the surface sizing , Hard calendering to make raw paper;
7、涂布7. Coating
将上述硬压光后的涂布原纸送往帘式涂布机,在所述涂布原纸的正面施胶层上,利用步骤3制备的预涂层涂料进行帘式涂布形成预涂层,然后将形成帘涂层的涂布原纸送往刮刀涂布机,利用步骤4制备的面涂层涂料进行刮刀涂布形成 面涂层,其中,预涂层的涂布量为8g/m 2,面涂层的涂布量为11g/m 2The hard calendered coated base paper is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in step 3 is used for curtain coating to form a pre-coating layer, Then the coated base paper forming the curtain coating is sent to a knife coater, and the topcoat paint prepared in step 4 is used for knife coating to form a topcoat, wherein the coating amount of the precoat is 8g/m 2 , The coating amount of the top coat is 11 g/m 2 .
8、软压光、卷取:8. Soft calendering and coiling:
涂布完成后经软压光、卷取、复卷入库。After coating, it will be soft calendered, coiled and recoiled into storage.
9、白板纸检测结果9. Whiteboard paper test results
对利用上述方法制备的白板纸10-白板纸13以及对照组的性能进行检测,具体检测的指标为白度,光泽度,PPS粗糙度,油墨吸收性,印刷表面强度,其中,The performance of the whiteboard paper 10-whiteboard paper 13 prepared by the above method and the control group were tested. The specific testing indicators were whiteness, gloss, PPS roughness, ink absorption, and printing surface strength. Among them,
涂布白板纸白度按照GB/T 7974-2004进行检测;The whiteness of coated white paper shall be tested in accordance with GB/T 7974-2004;
涂布白板纸的光泽度按照GB/T8941.3-1988进行检测;The gloss of coated white paper shall be tested according to GB/T8941.3-1988;
涂布白板纸的PPS粗糙度按照GB/T 2679.9-1993进行检测;The PPS roughness of the coated white paper is tested according to GB/T 2679.9-1993;
涂布白板纸的油墨吸收性测定按照GB/T12911-991)进行检测;The ink absorbency of coated white paper shall be tested in accordance with GB/T12911-991);
涂布白板纸的印刷表面强度按照GB/T10341-1989进行检测;The printing surface strength of coated white paper shall be tested in accordance with GB/T10341-1989;
二氧化硅纳米改性的大豆蛋白对白板纸性能的影响如表4所示The influence of silica nano-modified soy protein on the properties of white paper is shown in Table 4.
表4 白板纸10-白板纸13的性能Table 4 Performance of White Board Paper 10-White Board Paper 13
Figure PCTCN2019127029-appb-000007
Figure PCTCN2019127029-appb-000007
从表4的结果中还可以看出,通过添加二氧化硅纳米改性大豆蛋白对改善纸板PPS粗糙度和提高纸板光泽度有利,而且二氧化硅纳米大豆蛋白会促进涂层的快速固化,增加具有高孔隙容积的涂层结构,提高了涂布纸的油墨吸收性。进一步,从4的结果中可得出,预涂涂料中二氧化硅纳米大豆蛋白添加量为2.6份,面涂涂料中二氧化硅纳米大豆蛋白为3.4份(即白板纸11),制备出的白板纸的印刷和表面性能最佳。It can also be seen from the results in Table 4 that the addition of silica nano-modified soy protein is beneficial to improve the roughness of the cardboard PPS and increase the gloss of the cardboard, and the silica nano soy protein will promote the rapid curing of the coating and increase The coating structure with high pore volume improves the ink absorption of the coated paper. Furthermore, from the result of 4, it can be concluded that the addition amount of silica nano soy protein in the pre-coating paint is 2.6 parts, and the silica nano soy protein in the top coat paint is 3.4 parts (ie, white board paper 11). Whiteboard paper has the best printing and surface performance.
实施例5同时添加二氧化硅纳米大豆蛋白、氧化魔芋葡甘聚糖和柑橘果胶 对白板纸性能的协同影响Example 5 The synergistic effect of adding silica nano soy protein, oxidized konjac glucomannan and citrus pectin at the same time on the properties of white paper
从上述实施例中可以看出,无论是添加二氧化硅纳米大豆蛋白,还是氧化魔芋葡甘聚糖和柑橘果胶,都可以在一定程度上提高白板纸的印刷和表面性能,本实施例进步探究同时添加二氧化硅纳米大豆蛋白、氧化魔芋葡甘聚糖和柑橘果胶是否能够协同提高白板纸的物理性能,实验设计如下:It can be seen from the above examples that the addition of silica nano soy protein, or oxidized konjac glucomannan and citrus pectin can improve the printing and surface properties of white paper to a certain extent. This example is an improvement. To explore whether the simultaneous addition of silica nano-soy protein, oxidized konjac glucomannan and citrus pectin can synergistically improve the physical properties of white paper. The experimental design is as follows:
选用上述实施例中确定的二氧化硅纳米大豆蛋白、氧化魔芋葡甘聚糖和柑橘果胶的添加量,即预涂涂料中二氧化硅纳米大豆蛋白添加量为2.6份,面涂涂料中二氧化硅纳米大豆蛋白为3.4份;预涂涂料中氧化魔芋葡甘聚糖添加量为7.5份,柑橘果胶添加量为1份,面涂涂料中氧化魔芋葡甘聚糖添加量为5.5份,柑橘果胶添加量为1.2份,制备相应的涂布白板纸14,具体步骤如下:The addition amount of silica nano soy protein, oxidized konjac glucomannan and citrus pectin determined in the above examples is selected, that is, the addition amount of silica nano soy protein in the pre-coating paint is 2.6 parts, and the addition amount of the silica nano soy protein in the top coat Silica nano soy protein is 3.4 parts; the addition amount of oxidized konjac glucomannan in the pre-coating paint is 7.5 parts, the addition amount of citrus pectin is 1 part, and the addition amount of oxidized konjac glucomannan in the top coating paint is 5.5 parts. The amount of citrus pectin added is 1.2 parts, and the corresponding coated white paper 14 is prepared. The specific steps are as follows:
1、氧化魔芋葡甘聚糖的制备:1. Preparation of oxidized konjac glucomannan:
(1)将魔芋精粉45g与3L蒸馏水加入烧瓶,在室温下用电动机搅拌一段时间后静置,使之溶胀成糊。(1) Put 45 g of refined konjac powder and 3 L of distilled water into the flask, stir with a motor for a period of time at room temperature and then let it stand to swell into a paste.
(2)取10ml的l mol/L的NaOH溶液与10ml的30%的H 2O 2溶液加入溶胀好的魔芋精粉糊的三口瓶中,置于50℃下的水浴锅中用搅拌反应30min,加入适量现配的无水亚硫酸钠溶液终止氧化反应,然后缓慢加入剩余的20ml的NaOH溶液进行糊化10min,一段时间后再加入稀盐酸和稀氢氧化钠调节pH6.5,冷却出料,备用。 (2) Take 10ml of 1 mol/L NaOH solution and 10ml of 30% H 2 O 2 solution into a three-necked bottle of swollen konjac flour paste, place it in a water bath at 50°C and stir for 30 min. , Add an appropriate amount of anhydrous sodium sulfite solution to stop the oxidation reaction, then slowly add the remaining 20ml of NaOH solution for gelatinization for 10 minutes, add dilute hydrochloric acid and dilute sodium hydroxide to adjust the pH to 6.5 after a period of time, cool and discharge, and set aside .
2、柑橘果胶的制备:2. Preparation of citrus pectin:
取100克柑橘皮,用水煮沸5分钟,加人50ml 1:1盐酸溶液和400ml水回流半小时,过滤除去固态物,获得柑橘果胶溶液,备用。Take 100 grams of citrus peel, boil it with water for 5 minutes, add 50ml 1:1 hydrochloric acid solution and 400ml of water to reflux for half an hour, filter to remove solids, and obtain citrus pectin solution for use.
3、二氧化硅纳米改性的大豆蛋白的制备:3. Preparation of soy protein modified by silica nanometer:
将100g大豆分离蛋白分散于1L的水中,搅拌30min,然后保持一定温度,添加1.2%的纳米二氧化硅,10000rpm搅拌2mins,超声处理0.5h,制得纳米改性的大豆蛋白。Disperse 100 g of soy protein isolate in 1 L of water, stir for 30 minutes, and then maintain a certain temperature, add 1.2% nano-silica, stir at 10000 rpm for 2 minutes, and ultrasonically treat for 0.5 h to prepare nano-modified soy protein.
4、预涂涂料的制备:4. Preparation of pre-coated paint:
将68份高岭土、碳酸钙21份与1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入氧化魔芋葡甘聚糖、柑橘果胶,二氧化硅纳米大豆蛋白,4.5份阴离子丁苯胶乳,每加入一种组 分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得预涂涂料,其中,二氧化硅纳米大豆蛋白添加量为2.6份,氧化魔芋葡甘聚糖添加量为7.5份,柑橘果胶添加量为1份。Mix 68 parts of kaolin, 21 parts of calcium carbonate and 1 part of sodium polyacrylate, and stir for 8 minutes at a speed of 1600r/min. After stirring, the stirring speed is reduced to 1000r/min, and then add oxidized konjac glucomannan and citrus fruit in sequence. Gum, silica nano soy protein, 4.5 parts of anionic styrene-butadiene latex, stir for 10 minutes after each component is added, and finally add 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, and 0.3 parts of glyoxal. 1.5 parts of organosilicon defoaming agent, 0.03 parts of sodium hydroxide, each component is added and stirred for 4 minutes to prepare a pre-coated paint. Among them, the addition amount of silica nano-soy protein is 2.6 parts, and the konjac glucomannan is oxidized. The addition amount is 7.5 parts, and the addition amount of citrus pectin is 1 part.
5、面涂涂料的制备:5. Preparation of top coating:
将83份高岭土、碳酸钙43份与1.1份的聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入氧化魔芋葡甘聚糖、份柑橘果胶、二氧化硅纳米大豆蛋白,4.5份阴离子丁苯胶乳,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,每加入一种组分后搅拌4min,制得面涂涂料,其中,面涂涂料中二氧化硅纳米大豆蛋白为3.4份,面涂涂料中氧化魔芋葡甘聚糖添加量为5.5份,柑橘果胶添加量为1.2份。Mix 83 parts of kaolin and 43 parts of calcium carbonate with 1.1 parts of sodium polyacrylate. Stir at a speed of 1600r/min for 8min. After stirring, the stirring speed is reduced to 1000r/min, and then add oxidized konjac glucomannan and part of citrus. Pectin, silica nano soy protein, 4.5 parts of anionic styrene-butadiene latex, stir for 10 minutes after each component is added, and finally add 0.48 parts of carboxymethyl cellulose, 0.22 parts of polyethylene glycol, and 0.3 parts of glyoxal , 1.5 parts of organosilicon defoaming agent, 0.03 parts of sodium hydroxide, each component is added and stirred for 4 minutes to obtain a top coat paint. Among them, the silicon dioxide nano soy protein in the top coat paint is 3.4 parts, and the top coat paint The added amount of mid-oxidized konjac glucomannan is 5.5 parts, and the added amount of citrus pectin is 1.2 parts.
6、各种浆料的制备:6. Preparation of various slurries:
(1)ONP浆的制备:以日本3#、美废8#为原料,日本3#、美废8#的重量比为3:7,经碎解、筛选、除渣、脱墨,浓缩,热分散获得OCC浆;所述ONP脱墨浆游离度210csf,白度值40ISO,杂质点含量980mm 2/m 2(1) Preparation of ONP pulp: Take Japan 3# and Mei Waste 8# as raw materials, and the weight ratio of Japan 3# and Mei Waste 8# is 3:7. After crushing, screening, slag removal, deinking, and concentration, OCC slurry is obtained by thermal dispersion; the ONP deinking slurry has a freeness of 210 csf, a brightness value of 40 ISO, and a content of impurity points of 980 mm 2 /m 2 ;
(2)DIP浆的制备:以美废3#、美废8#为原料,美废3#、美废8#的重量比为1:1,经碎解、筛选、除渣、脱墨、浓缩,热分散获得OCC浆,备用。所述DIP浆游离度230csf,白度值55ISO,杂质点含量800mm 2/m 2 (2) Preparation of DIP pulp: Using Mei Waste 3# and Mei Waste 8# as raw materials, the weight ratio of Mei Waste 3# and Mei Waste 8# is 1:1, after crushing, screening, slag removal, deinking, Concentrate and thermally disperse to obtain OCC slurry for use. The freeness of the DIP slurry is 230csf, the brightness value is 55ISO, and the impurity point content is 800mm 2 /m 2
(3)OCC浆的制备:以国产废旧瓦楞纸为原料,经碎解、筛选、除渣、浓缩,热分散获得OCC浆;所述OCC浆的打浆度为48.5°SR。(3) Preparation of OCC pulp: using domestic waste corrugated paper as a raw material, OCC pulp is obtained through crushing, screening, deslagging, concentration, and thermal dispersion; the beating degree of the OCC pulp is 48.5°SR.
7、不同层次的浆料配制7. Preparation of different levels of slurry
面层浆料配制:以上述步骤制备的ONP浆和DIP浆为面层浆料,其中ONP浆和DIP浆的使用比例为2:1,配浆重量为32.9g/m 2Surface layer slurry preparation: the ONP slurry and DIP slurry prepared by the above steps are the surface layer slurry, wherein the ratio of ONP slurry and DIP slurry is 2:1, and the slurry weight is 32.9g/m 2 ;
衬层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:1,配浆重量为21.2g/m 2Preparation of lining slurry: use the ONP slurry and OCC slurry prepared in the above steps as lining slurry, wherein the ratio of ONP slurry to OCC slurry is 1:1, and the slurry weight is 21.2g/m 2 ;
芯层浆料配制配浆:以上述步骤制备的OCC浆为芯层浆料,芯层配浆定量96g/m 2Preparation of core layer slurry: the OCC slurry prepared in the above steps is used as the core layer slurry, and the core layer slurry has a basis weight of 96g/m 2 ;
底层浆料配制配浆:以上述步骤制备的ONP浆和OCC浆为衬层浆料,其中ONP浆和OCC浆的使用比例为1:3,配浆重量为31.6g/m 2Bottom slurry preparation and slurry preparation: the ONP slurry and OCC slurry prepared in the above steps are used as lining slurry, wherein the ratio of ONP slurry and OCC slurry is 1:3, and the slurry weight is 31.6g/m 2 ;
8、原纸的抄造:8. Copymaking of base paper:
将各层浆料通过各自的上料系统输送到纸机流浆箱,将一定浓度的上述各层浆料上四层成型网、形成湿纸页,经压榨、前烘干部、表面施胶、硬压光进行原纸抄造;Each layer of slurry is conveyed to the headbox of the paper machine through its own feeding system, and the above-mentioned layers of slurry of a certain concentration are applied to the four-layer forming net to form a wet paper sheet. After pressing, the front drying section, and the surface sizing , Hard calendering to make raw paper;
9、涂布9. Coating
将上述硬压光后的涂布原纸送往帘式涂布机,在所述涂布原纸的正面施胶层上,利用步骤3制备的预涂层涂料进行帘式涂布形成预涂层,然后将形成帘涂层的涂布原纸送往刮刀涂布机,利用步骤4制备的面涂层涂料进行刮刀涂布形成面涂层,其中,预涂层的涂布量为8g/m 2,面涂层的涂布量为11g/m 2The hard calendered coated base paper is sent to a curtain coater, and on the front sizing layer of the coated base paper, the pre-coating paint prepared in step 3 is used for curtain coating to form a pre-coating layer, Then the coated base paper forming the curtain coating is sent to a knife coater, and the topcoat paint prepared in step 4 is used for knife coating to form a topcoat, wherein the coating amount of the precoat is 8g/m 2 , The coating amount of the top coat is 11 g/m 2 .
10、软压光、卷取:10. Soft calendering and coiling:
涂布完成后经软压光、卷取、复卷入库。After coating, it will be soft calendered, coiled and recoiled into storage.
11、白板纸检测结果11. Whiteboard paper test results
对利用上述方法制备的白板纸1-白板纸9以及对照组的性能进行检测,具体检测的指标为白度,光泽度,PPS粗糙度,油墨吸收性,印刷表面强度,其中,The performance of the whiteboard paper 1-whiteboard paper 9 prepared by the above method and the control group were tested. The specific testing indicators were whiteness, gloss, PPS roughness, ink absorption, and printing surface strength, among which,
涂布白板纸白度按照GB/T 7974-2004进行检测;The whiteness of coated white paper shall be tested in accordance with GB/T 7974-2004;
涂布白板纸的光泽度按照GB/T8941.3-1988进行检测;The gloss of coated white paper shall be tested according to GB/T8941.3-1988;
涂布白板纸的PPS粗糙度按照GB/T 2679.9-1993进行检测;The PPS roughness of the coated white paper is tested according to GB/T 2679.9-1993;
涂布白板纸的油墨吸收性测定按照GB/T12911-991)进行检测;The ink absorbency of coated white paper shall be tested in accordance with GB/T12911-991);
涂布白板纸的印刷表面强度按照GB/T10341-1989进行检测;The printing surface strength of coated white paper shall be tested in accordance with GB/T10341-1989;
同时添加二氧化硅纳米大豆蛋白、氧化魔芋葡甘聚糖和柑橘果胶对白板纸性能的影响如表5The effect of adding silica nano soy protein, oxidized konjac glucomannan and citrus pectin to the properties of white paper is shown in Table 5.
表5 白板纸14的性能Table 5 Performance of Whiteboard Paper 14
Figure PCTCN2019127029-appb-000008
Figure PCTCN2019127029-appb-000008
如表5所示,同时添加二氧化硅纳米大豆蛋白、氧化魔芋葡甘聚糖和柑橘果胶对白板纸表面和因素性能的提高要明显优于单一添加二氧化硅纳米大豆蛋白 或单一添加氧化魔芋葡甘聚糖和柑橘果胶,其产生了协同效果。As shown in Table 5, the addition of silica nano soy protein, oxidized konjac glucomannan and citrus pectin at the same time improves the surface and factor performance of the white paper is significantly better than the single addition of silica nano soy protein or the single addition of oxidation Konjac glucomannan and citrus pectin, which produce a synergistic effect.
上文中已经用一般性说明及具体实施方案对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。In the above, the present invention has been described in detail with general descriptions and specific embodiments, but on the basis of the present invention, some modifications or improvements can be made, which is obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of the present invention.

Claims (10)

  1. 一种用于生产白面牛卡纸的涂料组合物,其特征在于,所述涂料组合物由以下成分组成,碳酸钙40-120份,高岭土5-30份,聚丙烯酸钠0.8-1.2份,阴离子丁苯胶乳7.8-13份,氧化魔芋葡甘聚糖1-8份,柑橘果胶0.1-1.5份,二氧化硅纳米改性的大豆蛋白1-4份,羧甲基纤维素0.1-0.7份,聚乙二醇0.15-0.3份,乙二醛0.2-0.5份,有机硅消泡剂0.1-0.3,氢氧化钠0.03-0.05份,水50-80份。A coating composition for producing white-faced cow cardboard, characterized in that the coating composition is composed of the following components: 40-120 parts of calcium carbonate, 5-30 parts of kaolin, 0.8-1.2 parts of sodium polyacrylate, anionic 7.8-13 parts of styrene-butadiene latex, 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of soy protein modified by silica nanometer, 0.1-0.7 parts of carboxymethyl cellulose , 0.15-0.3 parts of polyethylene glycol, 0.2-0.5 parts of glyoxal, 0.1-0.3 parts of organosilicon defoamer, 0.03-0.05 parts of sodium hydroxide, 50-80 parts of water.
  2. 权利要求1所述的用于生产白面牛卡纸的涂料组合物,其特征在于,所述涂料组合物由预涂涂料和面涂涂料组成,所述预涂涂料成分为碳酸钙83份,高岭土21份,聚丙烯酸钠1.1份,阴离子丁苯胶乳6.5份,氧化魔芋葡甘聚糖1-8份,柑橘果胶0.1-1.5份,二氧化硅纳米改性的大豆蛋白1-4份,羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,水75份;所述面涂涂料的成分为碳酸钙68份,高岭土43份,聚丙烯酸钠1份,阴离子丁苯胶乳5.5份,氧化魔芋葡甘聚糖1-8份,柑橘果胶0.1-1.5份,纳米改性的大豆蛋白1-4份,羧甲基纤维素0.48份,聚乙二醇0.22份,乙二醛0.3份,有机硅消泡剂1.5份,氢氧化钠0.03份,水70份。The coating composition for producing white-faced cattle cardboard of claim 1, wherein the coating composition is composed of a pre-coated coating and a top-coating coating, and the pre-coating coating composition is 83 parts of calcium carbonate and kaolin. 21 parts, 1.1 parts of sodium polyacrylate, 6.5 parts of anionic styrene butadiene latex, 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of silica nano-modified soy protein, carboxylate 0.48 parts of methyl cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, 1.5 parts of silicone defoamer, 0.03 parts of sodium hydroxide, 75 parts of water; the composition of the top coating is 68 parts of calcium carbonate , 43 parts of kaolin, 1 part of sodium polyacrylate, 5.5 parts of anionic styrene-butadiene latex, 1-8 parts of oxidized konjac glucomannan, 0.1-1.5 parts of citrus pectin, 1-4 parts of nano-modified soy protein, carboxymethyl 0.48 parts of base cellulose, 0.22 parts of polyethylene glycol, 0.3 parts of glyoxal, 1.5 parts of silicone defoamer, 0.03 parts of sodium hydroxide, and 70 parts of water.
  3. 权利要求1-2所述的用于生产白面牛卡纸的涂料组合物,其特征在于,所述预涂涂料中二氧化硅纳米大豆蛋白为2.6份,氧化魔芋葡甘聚糖为7.5份,柑橘果胶添加量为1份。The coating composition for producing white-faced cow cardboard as claimed in claim 1-2, characterized in that the silica nano-soy protein in the pre-coated coating is 2.6 parts, and the oxidized konjac glucomannan is 7.5 parts, The amount of citrus pectin added is 1 part.
  4. 权利要求1-3任意一项所述的用于生产白面牛卡纸的涂料组合物,其特征在于,所述面涂涂料中二氧化硅纳米大豆蛋白为3.4份;氧化魔芋葡甘聚糖为5.5份,柑橘果胶为1.2份。The coating composition for producing white-faced cow cardboard according to any one of claims 1 to 3, wherein the silica nano-soy protein in the top coating is 3.4 parts; the oxidized konjac glucomannan is 5.5 parts and 1.2 parts of citrus pectin.
  5. 权利要求1-4任意一项所述的用于生产白面牛卡纸的涂料组合物,其特征在于,二氧化硅纳米大豆蛋白的制备方法为将大豆分离蛋白分散于的水中,搅拌30min,然后保持一定温度,添加1.2%的纳米二氧化硅,10000rpm搅拌2mins,超声处理0.5h,制得二氧化硅纳米改性的大豆蛋白。The coating composition for producing white-faced cow cardboard according to any one of claims 1 to 4, wherein the preparation method of silica nano soy protein is to disperse the soy protein isolate in water, stir for 30 minutes, and then Maintaining a certain temperature, adding 1.2% nano-silica, stirring at 10000 rpm for 2 mins, and ultrasonic treatment for 0.5 h, to obtain a silica nano-modified soybean protein.
  6. 权利要求1-5任意一项所述用于生产白面牛卡纸的涂料组合物,其特征 在于,所述氧化魔芋葡甘聚糖的制备方法为将魔芋精粉蒸馏水加入烧瓶,在室温下用电动机搅拌一段时间后静置,使之溶胀成糊;取lmol/L的NaOH溶液与30%的H 2O 2溶液加入溶胀好的魔芋精粉糊的三口瓶中,置于50℃下的水浴锅中用搅拌反应30min,加入适量现配的无水亚硫酸钠溶液终止氧化反应,然后缓慢加入剩余的NaOH溶液进行糊化10min,再加入稀盐酸和稀氢氧化钠调节pH6.5,冷却出料。 The coating composition for the production of white-faced cow cardboard according to any one of claims 1-5, wherein the preparation method of the oxidized konjac glucomannan is to add konjac refined powder and distilled water into a flask, and use it at room temperature. After the motor is stirred for a period of time, let it stand to swell into a paste; take 1mol/L NaOH solution and 30% H 2 O 2 solution into a three-necked bottle of swollen konjac powder paste, and place it in a water bath at 50°C Stir the reaction in the pot for 30 minutes, add an appropriate amount of anhydrous sodium sulfite solution to stop the oxidation reaction, then slowly add the remaining NaOH solution for gelatinization for 10 minutes, then add dilute hydrochloric acid and dilute sodium hydroxide to adjust the pH to 6.5, and cool the material.
  7. 权利要求1-6任意一项所述用于生产白面牛卡纸的涂料组合物,所述柑橘果胶的制备方法为取柑橘皮,用水煮沸5分钟,加人1:1盐酸溶液和水回流半小时,过滤除去固态物,获得柑橘果胶溶液。The coating composition for producing white-faced cow cardboard according to any one of claims 1-6, the preparation method of the citrus pectin is to take the citrus peel, boil it with water for 5 minutes, add a 1:1 hydrochloric acid solution and water reflux For half an hour, filter to remove solids to obtain citrus pectin solution.
  8. 权利要求1-7用于生产白面牛卡纸的涂料组合物的制备方法,所述制备步骤如下:The preparation method of the coating composition for producing white-faced cow cardboard according to claims 1-7, the preparation steps are as follows:
    将份高岭土、碳酸钙与聚丙烯酸钠混合,以转速1600r/min搅拌8min,待搅拌均匀后,搅拌转速降为1000r/min,依次加入氧化魔芋葡甘聚糖柑橘果胶,阴离子丁苯胶乳,纳米改性的大豆蛋白,每加入一种组分后搅拌10min,最后加入依次羧甲基纤维素,聚乙二醇,乙二醛,有机硅消泡剂,氢氧化钠,每加入一种组分后搅拌4min,制得涂料。Mix part of kaolin, calcium carbonate and sodium polyacrylate, stir at 1600r/min for 8min, after stirring, the stirring speed is reduced to 1000r/min, add oxidized konjac glucomannan citrus pectin, anionic styrene butadiene latex in sequence For nano-modified soybean protein, stir for 10 minutes after each component is added, and finally add carboxymethyl cellulose, polyethylene glycol, glyoxal, silicone defoamer, sodium hydroxide, and each component. Stir for 4 minutes after dividing to prepare the coating.
  9. 权利要求1-7任意一项所述的用于生产白面牛卡纸的涂料组合物在制备涂布白板纸中的用途Use of the coating composition for producing white-faced cow cardboard according to any one of claims 1-7 in the preparation of coated white paper
  10. 权利要求1-7任意一项所述的用于生产白面牛卡纸的涂料组合物制备的涂布白板纸。Coated whiteboard paper prepared from the coating composition for producing white-faced cow cardboard according to any one of claims 1-7.
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