WO2021120081A1 - Rail vehicle, and vehicle end energy absorption structure therefor - Google Patents

Rail vehicle, and vehicle end energy absorption structure therefor Download PDF

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Publication number
WO2021120081A1
WO2021120081A1 PCT/CN2019/126514 CN2019126514W WO2021120081A1 WO 2021120081 A1 WO2021120081 A1 WO 2021120081A1 CN 2019126514 W CN2019126514 W CN 2019126514W WO 2021120081 A1 WO2021120081 A1 WO 2021120081A1
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Prior art keywords
energy absorbing
vehicle
plate
structure according
absorbing structure
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PCT/CN2019/126514
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French (fr)
Chinese (zh)
Inventor
伊召锋
刘东亮
高晓霞
刘莉
高宁
侯帅昌
张相宁
王铁成
Original Assignee
中车唐山机车车辆有限公司
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Application filed by 中车唐山机车车辆有限公司 filed Critical 中车唐山机车车辆有限公司
Priority to CA3196384A priority Critical patent/CA3196384A1/en
Publication of WO2021120081A1 publication Critical patent/WO2021120081A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F19/00Wheel guards; Bumpers; Obstruction removers or the like
    • B61F19/04Bumpers or like collision guards

Definitions

  • This application relates to the technical field of rail vehicles, in particular, to a rail vehicle and an energy absorbing structure at the end of the rail vehicle.
  • rail vehicles such as EMUs and urban rail trains have become important means of transportation for people's daily travel, and the operational safety of rail vehicles is extremely important.
  • active safety protection of rail vehicles fails, passive safety will become the most important guarantee to protect the lives and property of passengers. Therefore, the crashworthiness design of the rail vehicle structure is very important, especially the energy absorbing structure at the end of the vehicle as the first contact surface for collision.
  • the embodiments of the present application provide a rail vehicle and its end energy absorbing structure.
  • the end energy absorbing structure can perform stable, orderly, and controllable deformation when a collision occurs, so as to realize the passive safety protection function of the rail vehicle, and It can improve the operational safety of rail vehicles.
  • a car end energy absorbing structure for rail vehicles including a mounting panel, a fixing plate, an energy absorbing mechanism, a guiding mechanism, and an anti-climbing device;
  • the energy absorbing mechanism includes a plurality of energy absorbing boxes, one end of each energy absorbing box is fixedly installed on the mounting panel, and the other end is fixedly installed on the fixing plate;
  • the anti-climbing device is fixedly installed on an end of the fixing plate facing away from the installation panel, and the anti-climbing device is provided with a plurality of anti-climbing teeth at an end facing away from the installation panel;
  • the guide mechanism is fixedly connected to the mounting panel and the fixing plate, and one end facing away from the mounting panel passes through the fixing plate and then fixedly connected to the anti-climbing device, and the other end facing away from the fixing plate Passing through the installation panel for fixed connection with the body of the rail vehicle.
  • the energy absorbing box includes:
  • the front end plate is fixedly installed on the fixed plate
  • the rear end plate is fixedly installed on the installation panel
  • the cylinder is fixedly installed between the front end plate and the rear end plate, and an inducing structure for inducing deformation is provided at one end facing the front end plate;
  • a plurality of partitions are fixedly installed in the cylinder at intervals along the direction from the front end plate to the rear end plate.
  • the inducing structure is an indentation opened on the cylinder.
  • the cylinder is formed by welding two U-shaped plates arranged oppositely.
  • the cross section of the cylinder is rectangular, and each side of the cylinder is provided with openings corresponding to the partitions one by one;
  • Flanges are provided around the partitions, and the flanges are inserted into the corresponding openings.
  • the cylinder has a quadrangular pyramid structure, and a cross-sectional area of the cylinder facing the front end plate is smaller than a cross-sectional area of the cylinder facing the rear end plate.
  • the included angle formed by two opposite sides of the cylinder is 2°-10°.
  • the number of the partitions is 4-8.
  • the number of the energy absorbing boxes is 4-8.
  • the energy absorbing boxes are distributed in two rows, an upper and a lower row.
  • the guide mechanism is arranged between the two energy absorbing boxes in the lower row.
  • the partition has a rectangular ring structure or a cross-shaped structure.
  • the guiding mechanism includes:
  • the rear sleeve mounting plate is fixedly connected to the vehicle body
  • the front sleeve mounting plate is fixedly connected to the fixing plate;
  • Two guide posts are arranged in parallel, one end of the guide post is fixedly mounted on the rear sleeve mounting plate, and the other end is fixedly mounted on the anti-climbing device after passing through the front sleeve mounting plate.
  • a rear sleeve is sleeved on the end of the guide post facing the rear sleeve mounting plate, and the rear sleeve is fixedly connected to the rear sleeve mounting plate and the mounting panel;
  • An end cover is welded to the other end of the guide column
  • a front sleeve is sleeved on the part of the guide post where the front sleeve mounting portion is penetrated, and the front sleeve is fixedly connected to the front sleeve mounting plate.
  • it further includes a coupler joist fixedly installed at the bottom of the anti-climbing device, and the coupler joist has a U-shaped structure.
  • a rail vehicle including a car body, and any car end energy absorbing structure provided by the above technical solutions, and a mounting panel of the car end energy absorbing structure and The guide mechanism is fixedly installed at the end of the vehicle body.
  • the above-mentioned car end energy absorbing structure is fixedly installed at the end of the car body through the installation panel and the guide mechanism.
  • the anti-climbing device prevents the rail vehicle from climbing, and the energy absorbing mechanism Absorb the collision energy.
  • the guide mechanism ensures that the energy absorption structure is not affected by the unbalanced load, and generates stable, orderly and controllable deformation to absorb the collision energy, realizes the passive safety protection function of rail vehicles, and can Improve the operational safety of rail vehicles.
  • Fig. 1 is a schematic diagram of the assembly structure of the vehicle end energy absorbing structure provided by the embodiment of the application when installed on the vehicle body;
  • FIG. 2 is a schematic diagram of the three-dimensional structure of the car end energy absorbing structure provided by an embodiment of the application;
  • Figure 3 is a bottom view of the car end energy absorbing structure provided in Figure 2;
  • FIG. 4 is a schematic diagram of a three-dimensional structure of an energy absorbing box of the car end energy absorbing structure provided in FIG. 2;
  • Figure 5 is a schematic side view of the structure of the energy absorbing box provided in Figure 4;
  • Figure 6 is a schematic diagram of the internal structure of the energy absorbing box provided in Figure 4.
  • FIG. 7 is a schematic structural diagram of another energy absorbing box of the vehicle end energy absorbing structure provided in FIG. 2;
  • Figure 8 is a schematic view of the structure of the partition in the energy absorbing box provided in Figure 6;
  • Figure 9 is a schematic structural view of another partition of the energy absorbing box provided in Figure 4.
  • Fig. 10 is a schematic structural diagram of the guiding mechanism of the vehicle end energy absorbing structure provided in Fig. 2.
  • the embodiment of the present application provides a rail vehicle.
  • the rail vehicle includes a car body and a car end energy absorbing structure installed at the end of the car body.
  • the car end energy absorbing structure includes a mounting panel, a fixing plate, an energy absorbing mechanism, a guide mechanism, and The anti-climbing device and the vehicle end energy absorbing structure are fixedly installed on the end of the vehicle body through a mounting panel and a guide mechanism.
  • the car end energy absorbing structure can be installed at the end of a car body with a driver's cab, and can also be installed at the end of an ordinary car compartment. As shown in the structure in Figure 1, the vehicle end energy absorbing structure is installed on the bottom end wall of the front end of the cab.
  • the car end energy absorbing structure installed at the end of the car body can perform stable, orderly and controllable deformation when the rail vehicle collides, realize the passive safety protection function of the rail vehicle, and can improve the running safety of the rail vehicle.
  • the car-end energy-absorbing structure provided by the embodiments of this application is mainly used to meet the North American standard APTA (The American Public Transportation Association) PR-CS-S-034-99, Rev. 2 "Standard for the Design and Construction" of Passenger Railroad Rolling Stock.
  • the main characteristics of the energy-absorbing structure of the car end are short crushing distance, large average crushing force (greater than 4MN), and large energy absorption (greater than 2.5MJ), which can simultaneously meet the requirements of collision with the same train and collision with locomotive traction trains.
  • vehicle end energy absorbing structure 2 can be realized by the following specific structures:
  • the car end energy absorbing structure 2 for rail vehicles includes a mounting panel 11, a fixing plate 12, an energy absorbing mechanism 13, a guiding mechanism 14, an anti-climbing device 15 and a coupler joist 16; :
  • the mounting panel 11 can be fixedly connected to the end wall of the front end of the cab by welding or bolts and other fasteners; when the car end energy absorbing structure 2 is used in other cars, the installation panel is also used 11 Fixedly installed on the end wall at the end of the carriage;
  • the energy absorbing mechanism 13 includes a plurality of energy absorbing boxes 131, one end of each energy absorbing box 131 is fixedly installed on the mounting panel 11, and the other end is fixedly installed on the fixing plate 12; the length direction of the energy absorbing box 131 is the same as the length direction of the rail vehicle
  • the energy absorbing boxes 131 are arranged in parallel, and when the rail vehicle collides, the energy absorbing box 131 is squeezed and deformed along its length, so as to absorb the collision energy through the deformation to realize the collision energy consumption, so as to protect the rail vehicle And the safety of passengers; the energy-absorbing boxes 131 can be distributed in two rows, the upper row of the energy-absorbing boxes 131 and the lower row of the energy-absorbing boxes 131 can be arranged up and down, or staggered; along the rail vehicle In the width direction of the vehicle, the guide mechanism 14 is arranged between the two energy absorbing boxes 131 in the lower row; in the structure shown in Figures 2 and 3, the energy absorbing mechanism 13 is fixedly connected to the five between the mounting
  • the energy-absorbing boxes 131 are arranged in upper and lower rows. There are three energy-absorbing boxes 131 in the upper row and two energy-absorbing boxes 131 in the lower row; and the two energy-absorbing boxes 131 in the lower row.
  • a guiding mechanism 14 is provided between the boxes 131; the number of energy absorbing boxes 131 can be 4-8, that is, 4, 5, 6, 7, 8 energy absorbing boxes 131 can be provided in the energy absorbing structure 2 at the vehicle end
  • the energy absorbing boxes 131 can be arranged in two rows of upper and lower rows, or in one row, three rows or multiple rows.
  • a row can be provided with two energy absorbing boxes 131, three energy absorbing boxes 131 or multiple energy absorbing boxes 131, and the number of energy absorbing boxes 131 that needs to be installed is related to the magnitude of the collision energy that needs to be absorbed.
  • the anti-climbing device 15 is fixedly installed on the end of the fixed plate 12 facing away from the installation panel 11.
  • the anti-climbing device 15 is provided with a plurality of anti-climbing teeth 151 at the end facing away from the installation panel 11; 15 is located at the foremost end of the car body 1 and the car end energy absorbing structure 2, and is used to engage with the anti-climbing teeth 151 when the rail vehicle collides to prevent the rail vehicle from climbing;
  • the guide mechanism 14 is fixedly connected to the mounting panel 11 and the fixing plate 12, and the end away from the mounting panel 11 passes through the fixing plate 12 and then is fixedly connected to the anti-climbing device 15, and the other end away from the fixing plate 12 passes through the mounting panel 11, with It is fixedly connected to the car body 1 of the rail vehicle; as shown in the structure of FIG.
  • one end of the guide mechanism 14 toward the car body 1 protrudes from the mounting panel 11 and is fixedly connected to the end of the car body 1; the guide mechanism 14 faces away from the car body
  • One end of 1 is fixedly installed on the fixed plate 12 and the anti-climbing device 15, which is used during the collision process, if the rail vehicle collides in a forward direction and there is no eccentric load, the guiding mechanism 14 will not work, and the energy absorbing mechanism 13 will be in order, Controllable deformation to absorb collision energy; if the rail vehicle collides with an unbalanced load, the guiding mechanism 14 will play a role to ensure that the energy absorbing mechanism 13 is not affected by the unbalanced load, and an orderly, controllable and stable deformation can still occur. Absorb collision energy to ensure the safety of rail vehicles;
  • the coupler joist 16 has a U-shaped structure and is fixedly installed at the bottom of the anti-climbing device 15. As shown in the structure shown in Figures 1 and 2, a coupler joist 16 is fixedly installed at the bottom of the anti-climbing device 15.
  • the coupler joist 16 is a U-shaped structure, which is used to allow the retractable coupler to pass through smoothly and to retreat at the same time. Type coupler for fixing and supporting. As shown in the structure of Fig. 3, the bottom surface of the coupler joist 16 is provided with a jack position 152 for jacking the rail vehicle.
  • the coupler buffer is compressed, and then the coupler crush tube deforms and absorbs energy, and finally the coupler moves freely and exits the entire collision system;
  • the end energy-absorbing structure 2 is engaged by the anti-climbing teeth 151 on the anti-climbing device 15, and the anti-climbing teeth 151 can effectively prevent the car from climbing; then, the energy absorption mechanism 13 begins to deform and absorb energy, and the energy absorption in the energy absorption mechanism 13
  • the box 131 absorbs collision energy through orderly and controllable deformation; if the rail vehicle is in a forward collision when the collision occurs, the guiding mechanism 14 will not work, and the energy absorbing mechanism 13 will deform and absorb energy; if a collision occurs When the rail vehicle has an unbalanced load, the guiding mechanism 14 will work to ensure that the energy absorbing mechanism 13 is not affected by the unbalanced load and can still undergo orderly, controllable and stable deformation to absorb collision
  • the above-mentioned car end energy absorbing structure 2 is fixedly installed on the end of the car body 1 through the mounting panel 11 and the guide mechanism 14.
  • the anti-climbing device 15 prevents the rail car from climbing.
  • the guide mechanism 14 ensures that the energy absorption structure is not affected by the unbalanced load, and stable, orderly and controllable deformation occurs to absorb the collision energy, realizing rail vehicles Passive safety protection function, and can improve the safety of rail vehicles.
  • the energy absorbing box 131 includes a front end plate 132, a rear end plate 133, a cylinder 134 and a plurality of partitions 135; the front end plate 132 is fixedly installed on the fixed plate 12; the rear end plate 133 is fixedly installed on the mounting panel 11; the cylinder 134 is fixedly installed between the front end plate 132 and the rear end plate 133, and an inducing structure 136 for inducing deformation is provided at the end facing the front end plate 132; The front end plate 132 to the rear end plate 133 are fixedly installed in the cylinder 134 at intervals.
  • the inducing structure 136 can be indentations and/or through holes opened on the cylinder 134, and the indentations or through holes can be symmetrically arranged, that is, the relative positions of the cylinder 134 are arranged. There are indentations, or through holes are provided at the relative positions of the cylinder 134, so that the cylinder 134 can be uniformly deformed under the induction of the inducing structure 136.
  • the inducing structure 136 may also be a structure such as an indentation, a groove, or a crack.
  • the number of partitions 135 provided in the cylinder 134 can be 4-8, that is, 4, 5, 6, 7, and 8 partitions 135 can be provided at intervals in the cylinder 134, as shown in FIGS. 4 and 5.
  • 6 and 7 are provided with 6 partitions 135 in the energy absorbing box 131, that is, in the embodiment of the present application, the energy absorbing box 131 provided with 6 partitions 135 is taken as an example for description.
  • the partition 135 is a rectangular ring structure, and flanges 1351 are arranged around the partition 135; as shown in the structure of FIG. 9, the partition 135 is a cross-shaped structure, and is arranged around the partition 135. Both are provided with a flange 1351, and a through hole is also provided in the partition 135 shown in FIG. 9.
  • the energy absorbing box 131 When the energy absorbing box 131 collides and is crushed, it first induces deformation and absorbs energy through the inducing structure 136; then through the induced deformation and the control of the partition 135, each cell body of the energy absorbing box 131 is crushed in turn, and finally realized
  • the energy absorbing box 131 deforms in an orderly manner, absorbs energy, and ensures the safety of the life and property of the vehicle and personnel.
  • the cylinder 134 can be welded by two U-shaped plates 1341 that are arranged oppositely, and the partition 135 is fixedly installed between the two U-shaped plates 1341, and the partition 135 can be welded to the U-shaped plate.
  • the board 1341 can also be plugged into the U-shaped board 1341.
  • the cross section of the cylinder 134 is rectangular, and each side of the cylinder 134 is provided with an opening corresponding to the partition 135 one by one; flanges 1351 are provided around the partition 135, The flange 1351 is inserted into the corresponding opening.
  • the partition 135 is inserted into the circumferential opening of the cylinder 134 through the surrounding flange 1351. Through the opening, the partition 135 can be positioned and installed, and at the same time, the cylinder 134 can be induced to deform, so that the cylinder 134 can be deformed. It can deform stably and orderly in the process of collision and crushing.
  • the cylindrical body 134 is a quadrangular pyramid-shaped structure, and the cross-sectional area of the cylindrical body 134 toward the front end plate 132 is smaller than the cross-sectional area of the cylindrical body 134 toward the rear end plate 133.
  • the angle formed by the two opposite sides of the cylinder 134 may be 2°-10°, such as: 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9°, 10°.
  • the cylinder 134 is a quadrangular pyramid structure, and its cross-sectional area gradually increases from the end far away from the vehicle body 1 toward the end close to the vehicle body 1, so that the greater the amount of compression and deformation of the energy absorbing box 131 during a collision Larger and more absorbed collision energy, so that the end with a smaller cross-sectional area can induce deformation at the beginning of the collision, and the larger cross-sectional area near the side of the car body 1 can adapt to a larger collision energy. , So that the vehicle can ensure the safety of the vehicle and passengers during a collision.
  • the guide mechanism 14 includes a rear sleeve mounting plate 141, a front sleeve mounting plate 142, and two parallel guide posts 143;
  • the rear sleeve mounting plate 141 is fixedly connected to the vehicle body 1;
  • the front sleeve mounting plate 142 is fixedly connected to the fixing plate 12;
  • one end of the guide post 143 is fixedly mounted on the rear sleeve mounting plate 141, and the other end passes through the front sleeve mounting plate 142 and then fixedly mounted on the anti-climbing device 15.
  • the guide mechanism 14 is provided with two guide posts 143 as an example for description, but in the actual design process, the number of the guide posts 143 can also be increased or decreased according to actual needs.
  • the length direction of the guide post 143 that is, the axial direction of the guide post 143 is arranged along the length direction of the rail vehicle, and when the rail vehicle collides, the guide post 143 is supported between the two car bodies.
  • the guide mechanism 14 may include two guide posts 143 arranged in parallel, or only one guide post 143, three guide posts 143, or multiple guide posts 143. When two or more guide posts 143 are provided, the guide posts 143
  • the 143 can be distributed in a row or a column, can also be distributed in other shapes, and can also be spaced apart from the energy absorbing box 131.
  • a rear sleeve 144 is sleeved on the end of the guide column 143 facing the rear sleeve mounting plate 141, and the rear sleeve 144 is fixedly connected to the rear sleeve mounting plate 141 and the mounting panel 11; the other end of the guide column 143 is welded with an end cover 145
  • the front sleeve 146 is sleeved in the part where the guide post 143 passes through the mounting portion of the front sleeve 146, and the front sleeve 146 is fixedly connected to the front sleeve mounting plate 142.
  • the working principle of the guide mechanism 14 is: two guide posts 143 are arranged in parallel and perpendicular to the car body 1; the guide post 143 is sleeved with a front sleeve 146 and a rear sleeve 144, and the guide post 143 is close to the car body 1.
  • the rear sleeve mounting plate 141 is welded to one end of the rear sleeve.
  • the rear sleeve mounting plate 141 and the rear sleeve 144 can be fixedly connected by welding or bolting, and the rear sleeve mounting plate 141 and the guide tube are welded or bolted.
  • the front sleeve mounting plate 142 and the front sleeve 146 are welded or bolted, and the front sleeve mounting plate 142 is welded or bolted to the fixing plate 12, and the guide post 143 faces the guard plate.
  • the end of the climber 15 is welded with an end cover 145, and the end of the guide column 143 is welded or bolted to the front panel of the anti-climbing device 15.
  • the guide mechanism 14 can carry the vertical load and move along the front sleeve 146 and The rear sleeve 144 slides backwards to guide the energy absorbing mechanism 13 to ensure that the energy absorbing mechanism 13 still maintains sequential deformation in the event of a biased collision.
  • the energy absorbing mechanism 13 can be guided by the guide column 143 during a collision. It is ensured that the energy absorbing box 131 in the energy absorbing mechanism 13 can always be deformed in a stable, orderly, and controllable manner to absorb collision energy during a collision, thereby ensuring the safety of the rail vehicle and its passengers, and improving the safety of the rail vehicle operation.

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Abstract

A vehicle end energy absorption structure for a rail vehicle, comprising a mounting panel (11), a fixing plate (12), an energy absorption mechanism (13), a guide mechanism (14), and an anti-climbing device (15). The energy absorption mechanism (13) comprises multiple energy absorption boxes (131); each energy absorption box (131) has one end fixedly mounted on the mounting panel (11), and the other end fixedly mounted on the fixing plate (12); the anti-climbing device (15) is fixedly mounted on the end of the fixing plate (12) facing away from the mounting panel (11), and the anti-climbing device (15) is provided with multiple anti-climbing teeth (151) at the end facing away from the mounting panel (11); the end of the guide mechanism (14) facing away from the mounting panel (11) passes through the fixing plate (12) to be then fixedly connected to the anti-climbing device (15), and the other end of the guide mechanism (14) facing away from the fixing plate (12) passes through the mounting panel (11). The vehicle end energy absorption structure can experience stable, orderly, and controllable deformation when a collision occurs, thereby achieving a passive safety protection function of a rail vehicle, and improving the operating safety of the rail vehicle. Also provided is a vehicle.

Description

一种轨道车辆及其车端吸能结构Rail vehicle and energy absorbing structure at vehicle end 技术领域Technical field
本申请涉及轨道车辆技术领域,具体地,涉及一种轨道车辆及其车端吸能结构。This application relates to the technical field of rail vehicles, in particular, to a rail vehicle and an energy absorbing structure at the end of the rail vehicle.
背景技术Background technique
随着轨道交通行业的快速发展,动车组、城市轨道列车等轨道车辆已成为人们日常出行的重要交通工具,轨道车辆的运行安全性极其重要。当轨道车辆的主动安全防护失效时,被动安全将成为保护乘客生命、财产安全的最重要的保障。因此,轨道车辆结构的耐撞性设计至关重要,尤其是作为碰撞第一接触面的车端吸能结构。为了保证轨道车辆在发生碰撞事故时的安全性,需要设计一种能够稳定、有序、可控变形的车端吸能结构,实现轨道车辆的被动安全防护功能,提高轨道车辆的运行安全性。With the rapid development of the rail transit industry, rail vehicles such as EMUs and urban rail trains have become important means of transportation for people's daily travel, and the operational safety of rail vehicles is extremely important. When the active safety protection of rail vehicles fails, passive safety will become the most important guarantee to protect the lives and property of passengers. Therefore, the crashworthiness design of the rail vehicle structure is very important, especially the energy absorbing structure at the end of the vehicle as the first contact surface for collision. In order to ensure the safety of rail vehicles in the event of a collision, it is necessary to design a stable, orderly, and controllable deformation of the vehicle end energy absorbing structure to realize the passive safety protection function of rail vehicles and improve the safety of rail vehicles.
发明内容Summary of the invention
本申请实施例中提供了一种轨道车辆及其车端吸能结构,该车端吸能结构能够在碰撞发生时进行稳定、有序、可控变形,实现轨道车辆的被动安全防护功能,并能提高轨道车辆的运行安全性。The embodiments of the present application provide a rail vehicle and its end energy absorbing structure. The end energy absorbing structure can perform stable, orderly, and controllable deformation when a collision occurs, so as to realize the passive safety protection function of the rail vehicle, and It can improve the operational safety of rail vehicles.
根据本申请实施例的第一个方面,提供了一种用于轨道车辆的车端吸能结构,该车端吸能结构包括安装面板、固定板、吸能机构、导向机构以及防爬器;According to a first aspect of the embodiments of the present application, there is provided a car end energy absorbing structure for rail vehicles, the car end energy absorbing structure including a mounting panel, a fixing plate, an energy absorbing mechanism, a guiding mechanism, and an anti-climbing device;
所述吸能机构包括多个吸能盒,每个吸能盒的一端固定安装于所述安装面板、且另一端固定安装于所述固定板;The energy absorbing mechanism includes a plurality of energy absorbing boxes, one end of each energy absorbing box is fixedly installed on the mounting panel, and the other end is fixedly installed on the fixing plate;
所述防爬器固定安装于所述固定板背离所述安装面板的一端,所述防爬器在背离所述安装面板的一端设置有多个防爬齿;The anti-climbing device is fixedly installed on an end of the fixing plate facing away from the installation panel, and the anti-climbing device is provided with a plurality of anti-climbing teeth at an end facing away from the installation panel;
所述导向机构与所述安装面板和所述固定板均固定连接,并且背离所述安 装面板的一端穿过所述固定板后与所述防爬器固定连接,背离所述固定板的另一端穿过所述安装面板,用于与所述轨道车辆的车体固定连接。The guide mechanism is fixedly connected to the mounting panel and the fixing plate, and one end facing away from the mounting panel passes through the fixing plate and then fixedly connected to the anti-climbing device, and the other end facing away from the fixing plate Passing through the installation panel for fixed connection with the body of the rail vehicle.
在一些可选的实现方式中,所述吸能盒包括:In some optional implementation manners, the energy absorbing box includes:
前端板,固定安装于所述固定板;The front end plate is fixedly installed on the fixed plate;
后端板,固定安装于所述安装面板;The rear end plate is fixedly installed on the installation panel;
筒体,固定安装于所述前端板和所述后端板之间,并在朝向所述前端板的一端设置有用于诱导变形的诱导结构;The cylinder is fixedly installed between the front end plate and the rear end plate, and an inducing structure for inducing deformation is provided at one end facing the front end plate;
多个隔板,沿从所述前端板到所述后端板的方向间隔固定安装于所述筒体内。A plurality of partitions are fixedly installed in the cylinder at intervals along the direction from the front end plate to the rear end plate.
在一些可选的实现方式中,所述诱导结构为开设于所述筒体上的压痕。In some optional implementations, the inducing structure is an indentation opened on the cylinder.
在一些可选的实现方式中,所述筒体由相对设置的两个U型板焊接而成。In some optional implementations, the cylinder is formed by welding two U-shaped plates arranged oppositely.
在一些可选的实现方式中,所述筒体的横截面为矩形,在所述筒体的每个侧面上设置有与所述隔板一一相对应的开口;In some optional implementations, the cross section of the cylinder is rectangular, and each side of the cylinder is provided with openings corresponding to the partitions one by one;
所述隔板的四周均设置有凸缘,所述凸缘插入对应的所述开口内。Flanges are provided around the partitions, and the flanges are inserted into the corresponding openings.
在一些可选的实现方式中,所述筒体为四棱台形结构,所述筒体朝向所述前端板的横截面面积小于所述筒体朝向所述后端板的横截面面积。In some optional implementations, the cylinder has a quadrangular pyramid structure, and a cross-sectional area of the cylinder facing the front end plate is smaller than a cross-sectional area of the cylinder facing the rear end plate.
在一些可选的实现方式中,所述筒体中相对的两个侧面形成的夹角为2°~10°。In some optional implementation manners, the included angle formed by two opposite sides of the cylinder is 2°-10°.
在一些可选的实现方式中,所述隔板的数量为4~8。In some optional implementation manners, the number of the partitions is 4-8.
在一些可选的实现方式中,所述吸能盒的数量为4~8。In some optional implementation manners, the number of the energy absorbing boxes is 4-8.
在一些可选的实现方式中,所述吸能盒分布成上、下两排。In some optional implementation manners, the energy absorbing boxes are distributed in two rows, an upper and a lower row.
在一些可选的实现方式中,所述导向机构设置于下排的两个所述吸能盒之间。In some optional implementations, the guide mechanism is arranged between the two energy absorbing boxes in the lower row.
在一些可选的实现方式中,所述隔板为矩形环状结构或十字形结构。In some optional implementation manners, the partition has a rectangular ring structure or a cross-shaped structure.
在一些可选的实现方式中,所述导向机构包括:In some optional implementation manners, the guiding mechanism includes:
后套筒安装板,固定连接于所述车体;The rear sleeve mounting plate is fixedly connected to the vehicle body;
前套筒安装板,固定连接于所述固定板;The front sleeve mounting plate is fixedly connected to the fixing plate;
两个平行设置的导向柱,所述导向柱的一端固定安装于所述后套筒安装板、且另一端穿过所述前套筒安装板后固定安装于所述防爬器。Two guide posts are arranged in parallel, one end of the guide post is fixedly mounted on the rear sleeve mounting plate, and the other end is fixedly mounted on the anti-climbing device after passing through the front sleeve mounting plate.
在一些可选的实现方式中,In some alternative implementations,
所述导向柱在朝向所述后套筒安装板的一端套设有后套筒,所述后套筒固定连接于所述后套筒安装板和所述安装面板;A rear sleeve is sleeved on the end of the guide post facing the rear sleeve mounting plate, and the rear sleeve is fixedly connected to the rear sleeve mounting plate and the mounting panel;
所述导向柱的另一端焊接有端盖;An end cover is welded to the other end of the guide column;
在所述导向柱穿设所述前套筒安装部的部分套设有前套筒,所述前套筒固定连接于所述前套筒安装板。A front sleeve is sleeved on the part of the guide post where the front sleeve mounting portion is penetrated, and the front sleeve is fixedly connected to the front sleeve mounting plate.
在一些可选的实现方式中,还包括固定安装于所述防爬器底部的车钩托梁,所述车钩托梁为U形结构。In some optional implementations, it further includes a coupler joist fixedly installed at the bottom of the anti-climbing device, and the coupler joist has a U-shaped structure.
根据本申请实施例的第二个方面,还提供了一种轨道车辆,包括车体,还包括上述技术方案提供的任意一种车端吸能结构,所述车端吸能结构的安装面板和导向机构固定安装于所述车体的端部。According to a second aspect of the embodiments of the present application, there is also provided a rail vehicle, including a car body, and any car end energy absorbing structure provided by the above technical solutions, and a mounting panel of the car end energy absorbing structure and The guide mechanism is fixedly installed at the end of the vehicle body.
采用本申请实施例中提供的轨道车辆及其车端吸能结构,具有以下有益效果:Using the rail vehicle and its end energy absorbing structure provided in the embodiments of the present application has the following beneficial effects:
上述车端吸能结构通过安装面板和导向机构固定安装于车体的端部,在轨道车辆的车体端部发生碰撞时,通过防爬器防止轨道车辆产生爬车现象,并通过吸能机构吸收碰撞能量,在碰撞吸能过程中通过导向机构保证吸能结构不受偏载的影响,发生稳定、有序、可控的变形来吸收碰撞能量,实现轨道车辆的被动安全防护功能,并能提高轨道车辆的运行安全性。The above-mentioned car end energy absorbing structure is fixedly installed at the end of the car body through the installation panel and the guide mechanism. When the car body end of the rail vehicle collides, the anti-climbing device prevents the rail vehicle from climbing, and the energy absorbing mechanism Absorb the collision energy. During the collision energy absorption process, the guide mechanism ensures that the energy absorption structure is not affected by the unbalanced load, and generates stable, orderly and controllable deformation to absorb the collision energy, realizes the passive safety protection function of rail vehicles, and can Improve the operational safety of rail vehicles.
附图说明Description of the drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The exemplary embodiments and descriptions of the application are used to explain the application, and do not constitute an improper limitation of the application. In the attached picture:
图1为本申请实施例提供的车端吸能结构在安装于车体时的装配结构示意 图;Fig. 1 is a schematic diagram of the assembly structure of the vehicle end energy absorbing structure provided by the embodiment of the application when installed on the vehicle body;
图2为本申请实施例提供的车端吸能结构的立体结构示意图;FIG. 2 is a schematic diagram of the three-dimensional structure of the car end energy absorbing structure provided by an embodiment of the application;
图3为图2中提供的车端吸能结构的仰视图;Figure 3 is a bottom view of the car end energy absorbing structure provided in Figure 2;
图4为图2中提供的车端吸能结构的一种吸能盒的立体结构示意图;4 is a schematic diagram of a three-dimensional structure of an energy absorbing box of the car end energy absorbing structure provided in FIG. 2;
图5为图4中提供的吸能盒的侧视结构示意图;Figure 5 is a schematic side view of the structure of the energy absorbing box provided in Figure 4;
图6为图4中提供的吸能盒的内部结构示意图;Figure 6 is a schematic diagram of the internal structure of the energy absorbing box provided in Figure 4;
图7为图2中提供的车端吸能结构的另一种吸能盒的结构示意图;FIG. 7 is a schematic structural diagram of another energy absorbing box of the vehicle end energy absorbing structure provided in FIG. 2;
图8为图6中提供的吸能盒中隔板的结构示意图;Figure 8 is a schematic view of the structure of the partition in the energy absorbing box provided in Figure 6;
图9为图4中提供的吸能盒的另一种隔板的结构示意图;Figure 9 is a schematic structural view of another partition of the energy absorbing box provided in Figure 4;
图10为图2中提供的车端吸能结构的导向机构的结构示意图。Fig. 10 is a schematic structural diagram of the guiding mechanism of the vehicle end energy absorbing structure provided in Fig. 2.
附图标记:Reference signs:
1-车体;2-车端吸能结构;11-安装面板;12-固定板;13-吸能机构;14-导向机构;15-防爬器;16-车钩托梁;131-吸能盒;132-前端板;133-后端板;134-筒体;135-隔板;136-诱导结构;1341-U型板;1351-凸缘;141-后套筒安装板;142-前套筒安装板;143-导向柱;144-后套筒;145-端盖;146-前套筒;151-防爬齿;152-顶镐位。1-car body; 2-car end energy-absorbing structure; 11-installation panel; 12-fixed plate; 13-energy absorption mechanism; 14-guide mechanism; 15-anti-climbing device; 16-car coupler joist; 131-energy absorption Box; 132-front end plate; 133-rear end plate; 134-cylinder body; 135-partition plate; 136-induction structure; 1341-U-shaped plate; 1351-flange; 141-rear sleeve mounting plate; 142-front Sleeve mounting plate; 143-guide column; 144-rear sleeve; 145-end cover; 146-front sleeve; 151-anti-climbing gear; 152-top pick position.
具体实施方式Detailed ways
为了使本申请实施例中的技术方案及优点更加清楚明白,以下结合附图对本申请的示例性实施例进行进一步详细的说明,显然,所描述的实施例仅是本申请的一部分实施例,而不是所有实施例的穷举。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。In order to make the technical solutions and advantages of the embodiments of the present application clearer, the exemplary embodiments of the present application will be described in further detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, and Not all examples are exhaustive. It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other if there is no conflict.
本申请实施例提供了一种轨道车辆,该轨道车辆包括车体以及安装于车体端部的车端吸能结构,车端吸能结构包括安装面板、固定板、吸能机构、导向机构以及防爬器,并且车端吸能结构通过安装面板和导向机构固定安装于车体的端部。该车端吸能结构可以安装于带有司机室的车体的端部,也可以安装于普通车厢的端部。如图1结构所示,车端吸能结构安装于司机室前端的底部端 墙上。安装于车体端部的车端吸能结构能够在轨道车辆发生碰撞时进行稳定、有序、可控变形,实现轨道车辆的被动安全防护功能,并能提高轨道车辆的运行安全性。The embodiment of the present application provides a rail vehicle. The rail vehicle includes a car body and a car end energy absorbing structure installed at the end of the car body. The car end energy absorbing structure includes a mounting panel, a fixing plate, an energy absorbing mechanism, a guide mechanism, and The anti-climbing device and the vehicle end energy absorbing structure are fixedly installed on the end of the vehicle body through a mounting panel and a guide mechanism. The car end energy absorbing structure can be installed at the end of a car body with a driver's cab, and can also be installed at the end of an ordinary car compartment. As shown in the structure in Figure 1, the vehicle end energy absorbing structure is installed on the bottom end wall of the front end of the cab. The car end energy absorbing structure installed at the end of the car body can perform stable, orderly and controllable deformation when the rail vehicle collides, realize the passive safety protection function of the rail vehicle, and can improve the running safety of the rail vehicle.
本申请实施例提供的车端吸能结构主要用于满足北美标准APTA(The American Public Transportation Association,美国公共运输协会)PR-CS-S-034-99,Rev.2《Standard for the Design and Construction of Passenger Railroad Rolling Stock》的要求。该车端吸能结构主要特点是压溃距离短、平均压溃力大(大于4MN)、吸能量大(大于2.5MJ),可以同时满足与相同列车碰撞和与机车牵引列车碰撞的要求。The car-end energy-absorbing structure provided by the embodiments of this application is mainly used to meet the North American standard APTA (The American Public Transportation Association) PR-CS-S-034-99, Rev. 2 "Standard for the Design and Construction" of Passenger Railroad Rolling Stock. The main characteristics of the energy-absorbing structure of the car end are short crushing distance, large average crushing force (greater than 4MN), and large energy absorption (greater than 2.5MJ), which can simultaneously meet the requirements of collision with the same train and collision with locomotive traction trains.
上述车端吸能结构2可以采用以下具体结构来实现:The above-mentioned vehicle end energy absorbing structure 2 can be realized by the following specific structures:
如图2和图3结构所示,用于轨道车辆的车端吸能结构2包括安装面板11、固定板12、吸能机构13、导向机构14、防爬器15以及车钩托梁16;其中:如图1结构所示,安装面板11可以通过焊接或者螺栓等紧固件固定连接到司机室前端的端墙上;当将该车端吸能结构2用于其它车厢时,同样通过安装面板11固定安装于车厢端部的端墙上;As shown in the structure of Figures 2 and 3, the car end energy absorbing structure 2 for rail vehicles includes a mounting panel 11, a fixing plate 12, an energy absorbing mechanism 13, a guiding mechanism 14, an anti-climbing device 15 and a coupler joist 16; : As shown in the structure in Figure 1, the mounting panel 11 can be fixedly connected to the end wall of the front end of the cab by welding or bolts and other fasteners; when the car end energy absorbing structure 2 is used in other cars, the installation panel is also used 11 Fixedly installed on the end wall at the end of the carriage;
吸能机构13包括多个吸能盒131,每个吸能盒131的一端固定安装于安装面板11、且另一端固定安装于固定板12;吸能盒131的长度方向与轨道车辆的长度方向相一致,并且各吸能盒131之间平行设置,在轨道车辆发生碰撞时,吸能盒131沿其长度方向被挤压变形,从而通过变形吸收碰撞能量实现碰撞能量的消耗,以保护轨道车辆和乘客的安全;吸能盒131可以分布成上、下两排,其中,上排的吸能盒131与下排的吸能盒131之间可以上下对齐设置,也可以交错设置;沿轨道车辆的车宽方向,导向机构14设置于下排的两个吸能盒131之间;如图2和图3结构中,吸能机构13由固定连接于安装面板11和固定板12之间的五个吸能盒131构成,吸能盒131分为上、下两排设置,上排间隔设置有三个吸能盒131,在下排设置有两个吸能盒131;并在下排的两个吸能盒131之间设置有导向机构14;吸能盒131的数量可以为4~8个,即,在车端吸 能结构2中可以设置有4、5、6、7、8个吸能盒131,同时,在吸能盒131的结构尺寸较小时,还可以设置更多个吸能盒131;吸能盒131可以设置为上、下两排,也可以设置为一排、三排或多排,一排可以设置两个吸能盒131、三个吸能盒131或多个吸能盒131,所需设置的吸能盒131数量与需要吸收的碰撞能量大小相关。The energy absorbing mechanism 13 includes a plurality of energy absorbing boxes 131, one end of each energy absorbing box 131 is fixedly installed on the mounting panel 11, and the other end is fixedly installed on the fixing plate 12; the length direction of the energy absorbing box 131 is the same as the length direction of the rail vehicle The energy absorbing boxes 131 are arranged in parallel, and when the rail vehicle collides, the energy absorbing box 131 is squeezed and deformed along its length, so as to absorb the collision energy through the deformation to realize the collision energy consumption, so as to protect the rail vehicle And the safety of passengers; the energy-absorbing boxes 131 can be distributed in two rows, the upper row of the energy-absorbing boxes 131 and the lower row of the energy-absorbing boxes 131 can be arranged up and down, or staggered; along the rail vehicle In the width direction of the vehicle, the guide mechanism 14 is arranged between the two energy absorbing boxes 131 in the lower row; in the structure shown in Figures 2 and 3, the energy absorbing mechanism 13 is fixedly connected to the five between the mounting panel 11 and the fixing plate 12. It consists of two energy-absorbing boxes 131. The energy-absorbing boxes 131 are arranged in upper and lower rows. There are three energy-absorbing boxes 131 in the upper row and two energy-absorbing boxes 131 in the lower row; and the two energy-absorbing boxes 131 in the lower row. A guiding mechanism 14 is provided between the boxes 131; the number of energy absorbing boxes 131 can be 4-8, that is, 4, 5, 6, 7, 8 energy absorbing boxes 131 can be provided in the energy absorbing structure 2 at the vehicle end At the same time, when the structural size of the energy absorbing box 131 is small, more energy absorbing boxes 131 can be arranged; the energy absorbing boxes 131 can be arranged in two rows of upper and lower rows, or in one row, three rows or multiple rows. A row can be provided with two energy absorbing boxes 131, three energy absorbing boxes 131 or multiple energy absorbing boxes 131, and the number of energy absorbing boxes 131 that needs to be installed is related to the magnitude of the collision energy that needs to be absorbed.
防爬器15固定安装于固定板12背离安装面板11的一端,防爬器15在背离安装面板11的一端设置有多个防爬齿151;如图1和图2结构所示,防爬器15位于车体1和车端吸能结构2的最前端,用于在轨道车辆发生碰撞时,通过防爬齿151进行咬合,防止轨道车辆发生爬车现象;The anti-climbing device 15 is fixedly installed on the end of the fixed plate 12 facing away from the installation panel 11. The anti-climbing device 15 is provided with a plurality of anti-climbing teeth 151 at the end facing away from the installation panel 11; 15 is located at the foremost end of the car body 1 and the car end energy absorbing structure 2, and is used to engage with the anti-climbing teeth 151 when the rail vehicle collides to prevent the rail vehicle from climbing;
导向机构14与安装面板11和固定板12均固定连接,并且背离安装面板11的一端穿过固定板12后与防爬器15固定连接,背离固定板12的另一端穿过安装面板11,用于与轨道车辆的车体1固定连接;如图3结构所示,导向机构14朝向车体1的一端突出于安装面板11,并与车体1的端部固定连接;导向机构14背离车体1的一端固定安装于固定板12和防爬器15,用于在碰撞过程中,如果轨道车辆发生正向碰撞,没有发生偏载则导向机构14不发生作用,吸能机构13发生有序、可控的变形以吸收碰撞能量;如果轨道车辆发生碰撞时发生偏载则导向机构14发挥作用,保证吸能机构13不受偏载的影响,依然可以发生有序、可控、稳定的变形以吸收碰撞能量,保证轨道车辆的安全;The guide mechanism 14 is fixedly connected to the mounting panel 11 and the fixing plate 12, and the end away from the mounting panel 11 passes through the fixing plate 12 and then is fixedly connected to the anti-climbing device 15, and the other end away from the fixing plate 12 passes through the mounting panel 11, with It is fixedly connected to the car body 1 of the rail vehicle; as shown in the structure of FIG. 3, one end of the guide mechanism 14 toward the car body 1 protrudes from the mounting panel 11 and is fixedly connected to the end of the car body 1; the guide mechanism 14 faces away from the car body One end of 1 is fixedly installed on the fixed plate 12 and the anti-climbing device 15, which is used during the collision process, if the rail vehicle collides in a forward direction and there is no eccentric load, the guiding mechanism 14 will not work, and the energy absorbing mechanism 13 will be in order, Controllable deformation to absorb collision energy; if the rail vehicle collides with an unbalanced load, the guiding mechanism 14 will play a role to ensure that the energy absorbing mechanism 13 is not affected by the unbalanced load, and an orderly, controllable and stable deformation can still occur. Absorb collision energy to ensure the safety of rail vehicles;
车钩托梁16为U形结构,固定安装于防爬器15的底部。如图1和图2结构所示,在防爬器15的底部固定安装有车钩托梁16,车钩托梁16为U形结构,用于使回退式车钩能够顺利穿过,同时对回退式车钩进行固定和支承。如图3结构所示,车钩托梁16的底面设置有顶镐位152,用于对轨道车辆进行顶升操作。The coupler joist 16 has a U-shaped structure and is fixedly installed at the bottom of the anti-climbing device 15. As shown in the structure shown in Figures 1 and 2, a coupler joist 16 is fixedly installed at the bottom of the anti-climbing device 15. The coupler joist 16 is a U-shaped structure, which is used to allow the retractable coupler to pass through smoothly and to retreat at the same time. Type coupler for fixing and supporting. As shown in the structure of Fig. 3, the bottom surface of the coupler joist 16 is provided with a jack position 152 for jacking the rail vehicle.
轨道车辆在发生碰撞时,首先,车体1端部的两个车钩接触,车钩缓冲器进行压缩,紧接着是车钩压溃管变形吸能,最后车钩自由运动,退出整个碰撞系统;其次,车端吸能结构2通过防爬器15上的防爬齿151进行咬合,通过 防爬齿151可以有效防止爬车;然后,吸能机构13开始发生变形吸能,吸能机构13中的吸能盒131通过发生有序、可控的变形吸收碰撞能量;如果发生碰撞时轨道车辆是正向碰撞,没有发生偏载则导向机构14不发生作用,吸能机构13发生进行变形吸能;如果发生碰撞时轨道车辆发生偏载则导向机构14发挥作用,保证吸能机构13不受偏载的影响,依然可以发生有序、可控、稳定的变形以吸收碰撞能量。When a rail vehicle collides, firstly, the two couplers at the end of the car body 1 contact, the coupler buffer is compressed, and then the coupler crush tube deforms and absorbs energy, and finally the coupler moves freely and exits the entire collision system; The end energy-absorbing structure 2 is engaged by the anti-climbing teeth 151 on the anti-climbing device 15, and the anti-climbing teeth 151 can effectively prevent the car from climbing; then, the energy absorption mechanism 13 begins to deform and absorb energy, and the energy absorption in the energy absorption mechanism 13 The box 131 absorbs collision energy through orderly and controllable deformation; if the rail vehicle is in a forward collision when the collision occurs, the guiding mechanism 14 will not work, and the energy absorbing mechanism 13 will deform and absorb energy; if a collision occurs When the rail vehicle has an unbalanced load, the guiding mechanism 14 will work to ensure that the energy absorbing mechanism 13 is not affected by the unbalanced load and can still undergo orderly, controllable and stable deformation to absorb collision energy.
上述车端吸能结构2通过安装面板11和导向机构14固定安装于车体1的端部,在轨道车辆的车体1端部发生碰撞时,通过防爬器15防止轨道车辆产生爬车现象,并通过吸能机构13吸收碰撞能量,在碰撞吸能过程中通过导向机构14保证吸能结构不受偏载的影响,发生稳定、有序、可控的变形来吸收碰撞能量,实现轨道车辆的被动安全防护功能,并能提高轨道车辆的运行安全性。The above-mentioned car end energy absorbing structure 2 is fixedly installed on the end of the car body 1 through the mounting panel 11 and the guide mechanism 14. When the end of the rail car body 1 collides, the anti-climbing device 15 prevents the rail car from climbing. , And absorb the collision energy through the energy absorption mechanism 13, and during the collision energy absorption process, the guide mechanism 14 ensures that the energy absorption structure is not affected by the unbalanced load, and stable, orderly and controllable deformation occurs to absorb the collision energy, realizing rail vehicles Passive safety protection function, and can improve the safety of rail vehicles.
如图4、图5和图7结构所示,吸能盒131包括前端板132、后端板133、筒体134和多个隔板135;前端板132固定安装于固定板12;后端板133固定安装于安装面板11;筒体134固定安装于前端板132和后端板133之间,并在朝向前端板132的一端设置有用于诱导变形的诱导结构136;多个隔板135沿从前端板132到后端板133的方向间隔固定安装于筒体134内。如图4和图5结构所示,诱导结构136可以为开设于筒体134上的压痕和/或通孔,压痕或通孔可以对称设置,即在筒体134的相对位置上均设置有压痕,或在筒体134的相对位置上均设置有通孔,以使筒体134能够在诱导结构136的诱导下发生均匀变形。诱导结构136还可以为压痕、凹槽、裂缝等结构。在筒体134内设置的隔板135的数量可以为4~8,即,在筒体134内可以间隔设置有4、5、6、7、8个隔板135,如在图4、图5、图6和图7中的吸能盒131中均设置有6个隔板135,即,在本申请实施例中以设置有6个隔板135的吸能盒131为例进行说明。如图8结构所示,隔板135为矩形环状结构,在隔板135的四周均设置有凸缘1351;如图9结构所示,隔板135为十字形结构,在隔板135的四周均 设置有凸缘1351,并且在图9中所示的隔板135中还设置有通孔。As shown in the structure of Figures 4, 5 and 7, the energy absorbing box 131 includes a front end plate 132, a rear end plate 133, a cylinder 134 and a plurality of partitions 135; the front end plate 132 is fixedly installed on the fixed plate 12; the rear end plate 133 is fixedly installed on the mounting panel 11; the cylinder 134 is fixedly installed between the front end plate 132 and the rear end plate 133, and an inducing structure 136 for inducing deformation is provided at the end facing the front end plate 132; The front end plate 132 to the rear end plate 133 are fixedly installed in the cylinder 134 at intervals. As shown in the structure of Figures 4 and 5, the inducing structure 136 can be indentations and/or through holes opened on the cylinder 134, and the indentations or through holes can be symmetrically arranged, that is, the relative positions of the cylinder 134 are arranged. There are indentations, or through holes are provided at the relative positions of the cylinder 134, so that the cylinder 134 can be uniformly deformed under the induction of the inducing structure 136. The inducing structure 136 may also be a structure such as an indentation, a groove, or a crack. The number of partitions 135 provided in the cylinder 134 can be 4-8, that is, 4, 5, 6, 7, and 8 partitions 135 can be provided at intervals in the cylinder 134, as shown in FIGS. 4 and 5. 6 and 7 are provided with 6 partitions 135 in the energy absorbing box 131, that is, in the embodiment of the present application, the energy absorbing box 131 provided with 6 partitions 135 is taken as an example for description. As shown in the structure of FIG. 8, the partition 135 is a rectangular ring structure, and flanges 1351 are arranged around the partition 135; as shown in the structure of FIG. 9, the partition 135 is a cross-shaped structure, and is arranged around the partition 135. Both are provided with a flange 1351, and a through hole is also provided in the partition 135 shown in FIG. 9.
当吸能盒131发生碰撞被压溃时,首先通过诱导结构136发生诱导变形,吸收能量;接着通过诱导变形和隔板135的控制作用使吸能盒131的各个胞体依次发生压溃,最终实现吸能盒131发生有序变形,吸收能量,保证车辆和人员的生命财产安全。When the energy absorbing box 131 collides and is crushed, it first induces deformation and absorbs energy through the inducing structure 136; then through the induced deformation and the control of the partition 135, each cell body of the energy absorbing box 131 is crushed in turn, and finally realized The energy absorbing box 131 deforms in an orderly manner, absorbs energy, and ensures the safety of the life and property of the vehicle and personnel.
如图6结构所示,筒体134可以由相对设置的两个U型板1341焊接而成,并将隔板135固定安装于两个U型板1341之间,隔板135可以焊接于U型板1341上,也可以插接在U型板1341上。As shown in the structure of Figure 6, the cylinder 134 can be welded by two U-shaped plates 1341 that are arranged oppositely, and the partition 135 is fixedly installed between the two U-shaped plates 1341, and the partition 135 can be welded to the U-shaped plate. The board 1341 can also be plugged into the U-shaped board 1341.
如图6结构所示,筒体134的横截面为矩形,在筒体134的每个侧面上设置有与隔板135一一相对应的开口;隔板135的四周均设置有凸缘1351,凸缘1351插入对应的开口内。隔板135通过四周的凸缘1351插接于筒体134周向的开口中,通过开口既可以实现对隔板135的定位和安装,同时还可以实现筒体134的诱导变形,使筒体134在碰撞压溃过程中能够稳定、有序地变形。As shown in the structure shown in Figure 6, the cross section of the cylinder 134 is rectangular, and each side of the cylinder 134 is provided with an opening corresponding to the partition 135 one by one; flanges 1351 are provided around the partition 135, The flange 1351 is inserted into the corresponding opening. The partition 135 is inserted into the circumferential opening of the cylinder 134 through the surrounding flange 1351. Through the opening, the partition 135 can be positioned and installed, and at the same time, the cylinder 134 can be induced to deform, so that the cylinder 134 can be deformed. It can deform stably and orderly in the process of collision and crushing.
如图4结构所示,筒体134为四棱台形结构,筒体134朝向前端板132的横截面面积小于筒体134朝向后端板133的横截面面积。筒体134中相对的两个侧面形成的夹角可以为2°~10°,如:2°、3°、4°、5°、6°、7°、8°、9°、10°。As shown in the structure of FIG. 4, the cylindrical body 134 is a quadrangular pyramid-shaped structure, and the cross-sectional area of the cylindrical body 134 toward the front end plate 132 is smaller than the cross-sectional area of the cylindrical body 134 toward the rear end plate 133. The angle formed by the two opposite sides of the cylinder 134 may be 2°-10°, such as: 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9°, 10°.
由于筒体134为四棱台形结构,并且从远离车体1的一端朝向靠近车体1一端横截面面积逐渐变大,从而能够在碰撞发生过程时,随着吸能盒131的压缩变形量越大而吸收的碰撞能量越多,使得在开始碰撞时能够通过横截面面积较小的端部进行诱导变形,并且通过靠近车体1一侧的较大的横截面面积能够适应较大的碰撞能量,使车辆在碰撞过程中能够保证车辆和乘客的安全。Since the cylinder 134 is a quadrangular pyramid structure, and its cross-sectional area gradually increases from the end far away from the vehicle body 1 toward the end close to the vehicle body 1, so that the greater the amount of compression and deformation of the energy absorbing box 131 during a collision Larger and more absorbed collision energy, so that the end with a smaller cross-sectional area can induce deformation at the beginning of the collision, and the larger cross-sectional area near the side of the car body 1 can adapt to a larger collision energy. , So that the vehicle can ensure the safety of the vehicle and passengers during a collision.
如图3和图10结构所示,导向机构14包括后套筒安装板141、前套筒安装板142以及两个平行设置的导向柱143;后套筒安装板141固定连接于车体1;前套筒安装板142固定连接于固定板12;导向柱143的一端固定安装于后套筒安装板141、且另一端穿过前套筒安装板142后固定安装于防爬器15。在 本申请实施例中,导向机构14以设置有两个导向柱143为例进行说明,但是在实际设计过程中,也可以根据实际需要增加或减少导向柱143的数量。导向柱143的长度方向,即,导向柱143的轴向沿轨道车辆的长度方向设置,在轨道车辆发生碰撞时,导向柱143支承于两个车体之间。导向机构14可以包括两个平行设置的导向柱143,也可以仅包括一个导向柱143、三个导向柱143或多个导向柱143,当设置有两个或多个导向柱143时,导向柱143可以分布为一排或一列,也可以分布成其它形状,还可以与吸能盒131之间间隔分布。As shown in the structure of Figures 3 and 10, the guide mechanism 14 includes a rear sleeve mounting plate 141, a front sleeve mounting plate 142, and two parallel guide posts 143; the rear sleeve mounting plate 141 is fixedly connected to the vehicle body 1; The front sleeve mounting plate 142 is fixedly connected to the fixing plate 12; one end of the guide post 143 is fixedly mounted on the rear sleeve mounting plate 141, and the other end passes through the front sleeve mounting plate 142 and then fixedly mounted on the anti-climbing device 15. In the embodiment of the present application, the guide mechanism 14 is provided with two guide posts 143 as an example for description, but in the actual design process, the number of the guide posts 143 can also be increased or decreased according to actual needs. The length direction of the guide post 143, that is, the axial direction of the guide post 143 is arranged along the length direction of the rail vehicle, and when the rail vehicle collides, the guide post 143 is supported between the two car bodies. The guide mechanism 14 may include two guide posts 143 arranged in parallel, or only one guide post 143, three guide posts 143, or multiple guide posts 143. When two or more guide posts 143 are provided, the guide posts 143 The 143 can be distributed in a row or a column, can also be distributed in other shapes, and can also be spaced apart from the energy absorbing box 131.
导向柱143在朝向后套筒安装板141的一端套设有后套筒144,后套筒144固定连接于后套筒安装板141和安装面板11;导向柱143的另一端焊接有端盖145;在导向柱143穿设前套筒146安装部的部分套设有前套筒146,前套筒146固定连接于前套筒安装板142。A rear sleeve 144 is sleeved on the end of the guide column 143 facing the rear sleeve mounting plate 141, and the rear sleeve 144 is fixedly connected to the rear sleeve mounting plate 141 and the mounting panel 11; the other end of the guide column 143 is welded with an end cover 145 The front sleeve 146 is sleeved in the part where the guide post 143 passes through the mounting portion of the front sleeve 146, and the front sleeve 146 is fixedly connected to the front sleeve mounting plate 142.
导向机构14的工作原理为:两个导向柱143平行设置,并与车体1垂直设置;导向柱143上套设有前套筒146和后套筒144,并在导向柱143靠近车体1的一端部焊接有后套筒安装板141,后套筒安装板141和后套筒144可以通过焊接或栓接等方式进行固定连接,并将后套筒安装板141和导向管焊接或栓接在车体1上或安装面板11上;前套筒安装板142和前套筒146焊接或栓接,并将前套筒安装板142焊接或栓接到固定板12上,导向柱143朝向防爬器15的端部焊接有端盖145,并将导向柱143的端部焊接或栓接到防爬器15的前面板上。当轨道车辆发生碰撞时,防爬器15首先啮合,然后吸能盒131开始压溃,随着吸能盒131的压溃,导向机构14可以承载垂向载荷,并沿着前套筒146和后套筒144向后滑动,对吸能机构13起到导向作用,以保证在发生偏置碰撞时吸能机构13依然保持顺序变形。The working principle of the guide mechanism 14 is: two guide posts 143 are arranged in parallel and perpendicular to the car body 1; the guide post 143 is sleeved with a front sleeve 146 and a rear sleeve 144, and the guide post 143 is close to the car body 1. The rear sleeve mounting plate 141 is welded to one end of the rear sleeve. The rear sleeve mounting plate 141 and the rear sleeve 144 can be fixedly connected by welding or bolting, and the rear sleeve mounting plate 141 and the guide tube are welded or bolted. On the vehicle body 1 or the mounting panel 11; the front sleeve mounting plate 142 and the front sleeve 146 are welded or bolted, and the front sleeve mounting plate 142 is welded or bolted to the fixing plate 12, and the guide post 143 faces the guard plate. The end of the climber 15 is welded with an end cover 145, and the end of the guide column 143 is welded or bolted to the front panel of the anti-climbing device 15. When the rail vehicle collides, the anti-climbing device 15 first engages, and then the energy absorbing box 131 begins to collapse. With the collapse of the energy absorbing box 131, the guide mechanism 14 can carry the vertical load and move along the front sleeve 146 and The rear sleeve 144 slides backwards to guide the energy absorbing mechanism 13 to ensure that the energy absorbing mechanism 13 still maintains sequential deformation in the event of a biased collision.
由于导向柱143的一端部直接固定在车体1上,并且导向柱143与车体1的端部垂直设置,因此,在碰撞过程中,能够通过导向柱143对吸能机构13进行导向,从而保证吸能机构13中的吸能盒131在碰撞过程中始终能够稳定、有序、可控的变形以吸收碰撞能量,从而保证轨道车辆及其乘客的安全,提高 轨道车辆运行的安全性。Since one end of the guide column 143 is directly fixed to the car body 1, and the guide column 143 is perpendicular to the end of the car body 1, the energy absorbing mechanism 13 can be guided by the guide column 143 during a collision. It is ensured that the energy absorbing box 131 in the energy absorbing mechanism 13 can always be deformed in a stable, orderly, and controllable manner to absorb collision energy during a collision, thereby ensuring the safety of the rail vehicle and its passengers, and improving the safety of the rail vehicle operation.
尽管已描述了本申请的一些可选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括一些可选实施例以及落入本申请范围的所有变更和修改。Although some optional embodiments of the present application have been described, those skilled in the art can make additional changes and modifications to these embodiments once they learn the basic creative concept. Therefore, the appended claims are intended to be interpreted as including some optional embodiments and all changes and modifications falling within the scope of the present application.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the application without departing from the spirit and scope of the application. In this way, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalent technologies, then this application is also intended to include these modifications and variations.

Claims (16)

  1. 一种用于轨道车辆的车端吸能结构,其特征在于,包括安装面板、固定板、吸能机构、导向机构以及防爬器;An energy absorbing structure for rail vehicles, which is characterized by comprising a mounting panel, a fixing plate, an energy absorbing mechanism, a guiding mechanism and an anti-climbing device;
    所述吸能机构包括多个吸能盒,每个吸能盒的一端固定安装于所述安装面板、且另一端固定安装于所述固定板;The energy absorbing mechanism includes a plurality of energy absorbing boxes, one end of each energy absorbing box is fixedly installed on the mounting panel, and the other end is fixedly installed on the fixing plate;
    所述防爬器固定安装于所述固定板背离所述安装面板的一端,所述防爬器在背离所述安装面板的一端设置有多个防爬齿;The anti-climbing device is fixedly installed on an end of the fixing plate facing away from the installation panel, and the anti-climbing device is provided with a plurality of anti-climbing teeth at an end facing away from the installation panel;
    所述导向机构与所述安装面板和所述固定板均固定连接,并且背离所述安装面板的一端穿过所述固定板后与所述防爬器固定连接,背离所述固定板的另一端穿过所述安装面板,用于与所述轨道车辆的车体固定连接。The guide mechanism is fixedly connected to the mounting panel and the fixing plate, and one end facing away from the mounting panel passes through the fixing plate and then fixedly connected to the anti-climbing device, and the other end facing away from the fixing plate Passing through the installation panel for fixed connection with the body of the rail vehicle.
  2. 根据权利要求1所述的车端吸能结构,其特征在于,所述吸能盒包括:The vehicle end energy absorbing structure according to claim 1, wherein the energy absorbing box comprises:
    前端板,固定安装于所述固定板;The front end plate is fixedly installed on the fixed plate;
    后端板,固定安装于所述安装面板;The rear end plate is fixedly installed on the installation panel;
    筒体,固定安装于所述前端板和所述后端板之间,并在朝向所述前端板的一端设置有用于诱导变形的诱导结构;The cylinder is fixedly installed between the front end plate and the rear end plate, and an inducing structure for inducing deformation is provided at one end facing the front end plate;
    多个隔板,沿从所述前端板到所述后端板的方向间隔固定安装于所述筒体内。A plurality of partitions are fixedly installed in the cylinder at intervals along the direction from the front end plate to the rear end plate.
  3. 根据权利要求2所述的车端吸能结构,其特征在于,所述诱导结构为开设于所述筒体上的压痕。The vehicle end energy absorbing structure according to claim 2, wherein the inducing structure is an indentation opened on the cylinder.
  4. 根据权利要求3所述的车端吸能结构,其特征在于,所述筒体由相对设置的两个U型板焊接而成。The vehicle end energy absorbing structure according to claim 3, wherein the cylinder body is welded by two U-shaped plates arranged opposite to each other.
  5. 根据权利要求4所述的车端吸能结构,其特征在于,所述筒体的横截面为矩形,在所述筒体的每个侧面上设置有与所述隔板一一相对应的开口;The vehicle end energy absorbing structure according to claim 4, wherein the cross section of the cylinder is rectangular, and each side of the cylinder is provided with openings corresponding to the partitions one by one. ;
    所述隔板的四周均设置有凸缘,所述凸缘插入对应的所述开口内。Flanges are arranged around the partitions, and the flanges are inserted into the corresponding openings.
  6. 根据权利要求5所述的车端吸能结构,其特征在于,所述筒体为四棱台形结构,所述筒体朝向所述前端板的横截面面积小于所述筒体朝向所述后端 板的横截面面积。The vehicle end energy absorbing structure according to claim 5, wherein the cylinder body is a quadrangular pyramid structure, and the cross-sectional area of the cylinder body toward the front end plate is smaller than that of the cylinder body toward the rear end. The cross-sectional area of the board.
  7. 根据权利要求6所述的车端吸能结构,其特征在于,所述筒体中相对的两个侧面形成的夹角为2°~10°。The vehicle end energy absorbing structure according to claim 6, characterized in that the included angle formed by two opposite sides of the cylinder is 2°-10°.
  8. 根据权利要求7所述的车端吸能结构,其特征在于,所述隔板的数量为4~8。The vehicle end energy absorbing structure according to claim 7, wherein the number of the partitions is 4-8.
  9. 根据权利要求1所述的车端吸能结构,其特征在于,所述吸能盒的数量为4~8。The vehicle end energy absorbing structure according to claim 1, wherein the number of the energy absorbing boxes is 4-8.
  10. 根据权利要求9所述的车端吸能结构,其特征在于,所述吸能盒分布成上、下两排。The vehicle end energy absorbing structure according to claim 9, wherein the energy absorbing boxes are distributed in upper and lower rows.
  11. 根据权利要求10所述的车端吸能结构,其特征在于,所述导向机构设置于下排的两个所述吸能盒之间。The vehicle end energy absorbing structure according to claim 10, wherein the guide mechanism is arranged between the two energy absorbing boxes in the lower row.
  12. 根据权利要求2所述的车端吸能结构,其特征在于,所述隔板为矩形环状结构或十字形结构。The vehicle end energy absorbing structure according to claim 2, wherein the partition is a rectangular ring structure or a cross-shaped structure.
  13. 根据权利要求1所述的车端吸能结构,其特征在于,所述导向机构包括:The vehicle end energy absorbing structure according to claim 1, wherein the guiding mechanism comprises:
    后套筒安装板,固定连接于所述车体;The rear sleeve mounting plate is fixedly connected to the vehicle body;
    前套筒安装板,固定连接于所述固定板;The front sleeve mounting plate is fixedly connected to the fixing plate;
    两个平行设置的导向柱,所述导向柱的一端固定安装于所述后套筒安装板、且另一端穿过所述前套筒安装板后固定安装于所述防爬器。Two guide posts are arranged in parallel, one end of the guide post is fixedly mounted on the rear sleeve mounting plate, and the other end is fixedly mounted on the anti-climbing device after passing through the front sleeve mounting plate.
  14. 根据权利要求13所述的车端吸能结构,其特征在于,所述导向柱在朝向所述后套筒安装板的一端套设有后套筒,所述后套筒固定连接于所述后套筒安装板和所述安装面板;The vehicle end energy absorbing structure according to claim 13, wherein a rear sleeve is sleeved on the end of the guide column facing the rear sleeve mounting plate, and the rear sleeve is fixedly connected to the rear sleeve. Sleeve mounting plate and said mounting panel;
    所述导向柱的另一端焊接有端盖;An end cover is welded to the other end of the guide column;
    在所述导向柱穿设所述前套筒安装部的部分套设有前套筒,所述前套筒固定连接于所述前套筒安装板。A front sleeve is sleeved on the part of the guide column where the front sleeve mounting portion is penetrated, and the front sleeve is fixedly connected to the front sleeve mounting plate.
  15. 根据权利要求1-14任一项所述的车端吸能结构,其特征在于,还包 括固定安装于所述防爬器底部的车钩托梁,所述车钩托梁为U形结构。The vehicle end energy absorbing structure according to any one of claims 1-14, further comprising a coupler joist fixedly installed at the bottom of the anti-climbing device, and the coupler joist is a U-shaped structure.
  16. 一种轨道车辆,包括车体,其特征在于,还包括如权利要求1-15任意一项所述的车端吸能结构,所述车端吸能结构的安装面板和导向机构固定安装于所述车体的端部。A rail vehicle, comprising a car body, characterized in that it further comprises the car end energy absorbing structure according to any one of claims 1-15, wherein the mounting panel and the guiding mechanism of the car end energy absorbing structure are fixedly installed in the car end The end of the car body.
PCT/CN2019/126514 2019-12-16 2019-12-19 Rail vehicle, and vehicle end energy absorption structure therefor WO2021120081A1 (en)

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