WO2021114558A1 - Hollow threaded steel bar and concrete structure using hollow threaded steel bar - Google Patents
Hollow threaded steel bar and concrete structure using hollow threaded steel bar Download PDFInfo
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- WO2021114558A1 WO2021114558A1 PCT/CN2020/088962 CN2020088962W WO2021114558A1 WO 2021114558 A1 WO2021114558 A1 WO 2021114558A1 CN 2020088962 W CN2020088962 W CN 2020088962W WO 2021114558 A1 WO2021114558 A1 WO 2021114558A1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/02—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
- E04C5/03—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance with indentations, projections, ribs, or the like, for augmenting the adherence to the concrete
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
Definitions
- the invention belongs to the technical field of concrete structures and threaded steel bars for building construction, and more specifically, relates to a hollow threaded steel bar and a concrete structure using the hollow threaded steel bar.
- the concrete rebar (also called finish rolled rebar, hereinafter referred to as finish rolled rebar) is a straight bar of large diameter, high strength, and high dimensional accuracy with external threads rolled on the whole rebar.
- the steel bar is screwed on a connector with internal threads for connection or screwed on a screw cap for anchoring at any cross section.
- Finish-rolled threaded steel bars are widely used in large-scale water conservancy projects, continuous beams and large-scale frame structures in industrial and civil buildings, highways, railways, large and medium-span bridges, nuclear power plants, and ground anchors. It has the advantages of simple connection and anchoring, strong adhesion, safe and reliable tension anchoring, convenient construction, etc., and it saves steel bars and reduces the area and weight of components.
- Chinese Patent CN103898408B discloses a 700MPa grade rebar and its production method.
- the rebar contains the following basic components: C0.28 ⁇ 0.32%, Si0.40 ⁇ 0.80%, Mn1.20 ⁇ 1.60%, V0.18 ⁇ 0.24%, Nb0.02 ⁇ 0.06%, Ni0.02-0.10%, N200 ⁇ 300ppm; optional components: Ti0.001 ⁇ 0.020%, Mo0.01 ⁇ 0.05%, Cu0.02 ⁇ 0.10% One or a combination of two or more; the rest is Fe and unavoidable impurities.
- the threaded steel bar adopts converter or electric furnace smelting, LF furnace refining, billet continuous casting and rolling, and cooling bed cooling process.
- the lower yield strength of the threaded steel bar produced by the above-mentioned composition and method is more than 700MPa, the elongation after fracture is more than 14%, and the microstructure is ferrite and pearlite.
- Chinese patent CN100513614C discloses a high-strength threaded steel bar and its preparation process. Its composition is: C: 0.12 ⁇ 0.25%, Si: 0.12 ⁇ 0.80%, Mn: 0.30 ⁇ 1.55%, P: 0.01 ⁇ 0.035%, S: 0.01 ⁇ 0.040%, carbon equivalent: 0.19 ⁇ 0.51%, the balance is Fe.
- the technological process is: billet ⁇ heating ⁇ rough and intermediate rolling ⁇ finishing rolling ⁇ QTB water penetration ⁇ upper cooling bed (natural cooling) ⁇ fixed length ⁇ inspection ⁇ storage.
- the advantage is that different chemical compositions are designed according to different specifications of the threaded steel bars, and the post-rolling heat treatment process is adopted to make the steel bars maintain good plasticity and toughness at the same time.
- the present invention has been completed in consideration of at least one of the aforementioned problems.
- it is common to reduce the outer diameter of solid threaded steel bars.
- the facts show that this will lead to a sharp decrease in the strength of solid threaded steel bars, and will not significantly reduce the amount of steel.
- the applicant found through experiments and related research that, compared with solid threaded steel bars, by relatively increasing the outer diameter of the threaded steel bars and adopting a hollow structure to form a hollow threaded steel bar, combined with high-strength stainless steel materials, it can achieve the same or At the same time of greater strength, it saves about 2/3 to 3/4 of the steel consumption.
- a hollow threaded steel bar which is characterized in that the outer diameter of the hollow threaded steel bar is ⁇ and the thickness is 0.8-2mm, and the outer diameter of the conventional solid threaded steel bar is D, ⁇ /D Is between 1.07-1.25, the thickness of the hollow threaded steel bar increases as the outer diameter ⁇ increases; the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar, and the weight is 1 of that of the solid threaded steel bar. /3-1/4;
- the chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 10.5-15%, Ni content 0.8-5%, P content 0.03-0.15%, C content less than 0.15%, S content less than 0.03%, and O content less than 50ppm, Mn content is less than 1%, Si content is less than 1%, and the balance is Fe.
- the range of ⁇ is 13-45mm.
- ⁇ corresponds to 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, 43, 45mm
- the thickness corresponds to 0.8, 1.0, 1.0, 1.2, 1.2, 1.4, 1.4, 1.6, 1.6, 1.8, 1.8, 2.0, 2.0, 2.2, 2.2mm.
- a concrete structure which is characterized by comprising concrete and the aforementioned hollow threaded steel bars arranged at intervals in the concrete.
- a construction method of a concrete structure which is characterized in that it comprises the following steps:
- the chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 10.5-15%, Ni content 0.8-5%, P The content is 0.03-0.15%, the C content is less than 0.15%, the S content is less than 0.03%, the O content is less than 50ppm, the Mn content is less than 1%, the Si content is less than 1%, and the balance is Fe;
- the thickness of the hollow threaded steel bar is set to 0.8-2mm, and increases as the outer diameter ⁇ increases.
- the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and the weight is 1/3 of the solid threaded steel bar -1/4;
- the hollow threaded steel bars are arranged in concrete at intervals to form the concrete structure.
- the present invention has the following beneficial effects:
- the hollow rebar of the present invention saves about 2/3 to 3/4 of the amount of steel used, and achieves the same or greater strength and energy saving and emission reduction;
- the hollow threaded steel bar of the present invention greatly reduces the cost of the concrete structure, thereby reducing the production cost of the building.
- Fig. 1 is a schematic structural diagram of a hollow threaded steel bar according to a preferred embodiment of the present invention.
- Fig. 2 is a structural cross-sectional view of a hollow threaded steel bar according to a preferred embodiment of the present invention.
- the present invention provides a hollow threaded steel bar.
- the hollow threaded steel bar is, for example, of a prestressed or non-prestressed type.
- the outer diameter of the hollow threaded steel bar is ⁇
- the thickness is 0.8-2mm
- the outer diameter of the conventional solid threaded steel bar is D
- the range of ⁇ /D is between 1.07-1.25.
- the thickness of the hollow threaded steel bar increases with the outer diameter ⁇
- the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar, and the weight is 1/3-1/4 of the solid threaded steel bar.
- the outer diameter ⁇ of the hollow threaded steel bar in the present invention refers to the maximum outer diameter
- the thickness of the hollow threaded steel bar refers to the minimum or maximum wall thickness of the threaded steel bar.
- the thickness of the hollow threaded steel bar is the minimum wall thickness.
- the chemical composition and mass fraction of the hollow threaded steel bar are: Cr content 10.5-15%, Ni content 0.8-5%, P content 0.03-0.15%, C content less than 0.15%,
- the S content is less than 0.03%, the O content is less than 50 ppm, the Mn content is less than 1%, the Si content is less than 1%, and the balance is Fe.
- the range of ⁇ is 13-45 mm.
- ⁇ corresponds to 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, 43, 45mm
- the thickness corresponds to 0.8, 1.0, 1.0, 1.2, 1.2, 1.4, 1.4, 1.6, 1.6, 1.8, 1.8, 2.0, 2.0, 2.2, 2.2mm.
- a concrete structure which is characterized by comprising concrete and the aforementioned hollow threaded steel bars arranged at intervals in the concrete.
- a construction method of a concrete structure which is characterized in that it comprises the following steps:
- the chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 10.5-15%, Ni content 0.8-5%, P The content is 0.03-0.15%, the C content is less than 0.15%, the S content is less than 0.03%, the O content is less than 50ppm, the Mn content is less than 1%, the Si content is less than 1%, and the balance is Fe;
- the thickness of the hollow threaded steel bar is set to 0.8-2mm, and increases as the outer diameter ⁇ increases.
- the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and the weight is 1/3 of the solid threaded steel bar. -1/4;
- the hollow threaded steel bars are arranged in concrete at intervals to form the concrete structure.
- the present invention provides a hollow threaded steel bar.
- the outer diameter of the hollow threaded steel bar is ⁇
- the thickness is 0.8-2mm
- the outer diameter of the conventional solid threaded steel bar is D
- the range of ⁇ /D is between 1.07-1.25.
- the thickness of the hollow threaded steel bar increases with the outer diameter ⁇
- the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar, and the weight is 1/3-1/4 of the solid threaded steel bar.
- the chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 13%, Ni content 3.5%, P content 0.035%, C content less than 0.06%, S content less than 0.025%, O content less than 25ppm, and Mn content less than 1. %, the Si content is less than 1%, and the balance is Fe.
- the range of ⁇ is 13-45 mm.
- a concrete structure which is characterized by comprising concrete and the aforementioned hollow threaded steel bars arranged at intervals in the concrete.
- a construction method of a concrete structure which is characterized in that it comprises the following steps:
- the outer diameter ⁇ of the hollow threaded steel bar is determined.
- the chemical composition and mass fraction of the hollow threaded steel bar are: Cr content 13%, Ni content 4%, P content 0.06%, C content is less than 0.15%, S content is less than 0.03%, O content is less than 50ppm, Mn content is less than 1%, Si content is less than 1%, and the balance is Fe;
- the thickness of the hollow threaded steel bar is set to 0.8-2mm, and increases as the outer diameter ⁇ increases.
- the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and the weight is 1/3 of the solid threaded steel bar. -1/4;
- the hollow threaded steel bars are arranged in concrete at intervals to form the concrete structure.
- the two ends are fixed, the counterweight is hoisted in the middle, and the counterweight is gradually increased to measure the deflection.
- Deflection test result of 20CrNi threaded steel bar The deflection test result of specification ⁇ 14 under the condition of 23.46Kg counterweight, the average value of the two deflection (12.25mm, 13mm) is: 12.625mm.
- the rigidity of the stainless steel hollow threaded steel bar ⁇ 17 ⁇ 0.8mm of the present invention is higher than that of the 20CrNi threaded steel bar specification ⁇ 14.
- the hollow threaded steel bar of the present invention saves about 2/3 to 3/4 of the amount of steel used to achieve the same or greater strength;
- the hollow threaded steel bar of the present invention greatly reduces the cost of the concrete structure, thereby reducing the production cost of the building.
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Abstract
Provided is a hollow threaded steel bar, which has an outer diameter of Φ and a thickness of 0.8-2mm, suppose that the outer diameter of a conventional solid threaded steel bar is D, and the range of Φ/D is between 1.07-1.25, the thickness of the hollow threaded steel bar increases with the outer diameter of Φ; the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and a weight of 1/3-1/4 of the solid threaded steel bar. The hollow threaded steel bar saves steel consumption, and reduces the concrete structural cost.
Description
本发明属于建筑施工用混凝土结构以及螺纹钢筋的技术领域,更具体地,涉及一种中空螺纹钢筋及使用中空螺纹钢筋的混凝土结构。The invention belongs to the technical field of concrete structures and threaded steel bars for building construction, and more specifically, relates to a hollow threaded steel bar and a concrete structure using the hollow threaded steel bar.
目前,混凝土用螺纹钢筋(也称精轧螺纹钢筋,以下均简称精轧螺纹钢筋)是在整根钢筋上轧有外螺纹的大直径、高强度、高尺寸精度的直条钢筋。该钢筋在任意截面处都拧上带有内螺纹的连接器进行连接或拧上带螺纹的螺帽进行锚固。精轧螺纹钢筋广泛应用于大型水利工程、工业和民用建筑中的连续梁和大型框架结构,公路、铁路大中跨桥梁、核电站及地锚等工程。它具有连接、锚固简便,粘着力强,张拉锚固安全可靠,施工方便等优点,而且节约钢筋,减少构件面积和重量。At present, the concrete rebar (also called finish rolled rebar, hereinafter referred to as finish rolled rebar) is a straight bar of large diameter, high strength, and high dimensional accuracy with external threads rolled on the whole rebar. The steel bar is screwed on a connector with internal threads for connection or screwed on a screw cap for anchoring at any cross section. Finish-rolled threaded steel bars are widely used in large-scale water conservancy projects, continuous beams and large-scale frame structures in industrial and civil buildings, highways, railways, large and medium-span bridges, nuclear power plants, and ground anchors. It has the advantages of simple connection and anchoring, strong adhesion, safe and reliable tension anchoring, convenient construction, etc., and it saves steel bars and reduces the area and weight of components.
例如,中国专利CN103898408B公开了一种700MPa级螺纹钢筋及其生产方法,该螺纹钢筋包含如下基本成分:C0.28~0.32%,Si0.40~0.80%,Mn1.20~1.60%,V0.18~0.24%,Nb0.02~0.06%,Ni0.02-0.10%,N200~300ppm;可选成分:Ti0.001~0.020%,Mo0.01~0.05%,Cu0.02~0.10%中的任意一种或两种以上的组合;其余为Fe和不可避免的杂质。该螺纹钢筋采用转炉或电炉冶炼,LF炉精炼,小方坯连铸连轧,冷床冷却的工艺。采用上述成分和方法生产的螺纹钢筋下屈服强度>700MPa,断后伸长率>14%,显微组织为铁素体和珠光体。For example, Chinese Patent CN103898408B discloses a 700MPa grade rebar and its production method. The rebar contains the following basic components: C0.28~0.32%, Si0.40~0.80%, Mn1.20~1.60%, V0.18 ~0.24%, Nb0.02~0.06%, Ni0.02-0.10%, N200~300ppm; optional components: Ti0.001~0.020%, Mo0.01~0.05%, Cu0.02~0.10% One or a combination of two or more; the rest is Fe and unavoidable impurities. The threaded steel bar adopts converter or electric furnace smelting, LF furnace refining, billet continuous casting and rolling, and cooling bed cooling process. The lower yield strength of the threaded steel bar produced by the above-mentioned composition and method is more than 700MPa, the elongation after fracture is more than 14%, and the microstructure is ferrite and pearlite.
例如,中国专利CN100513614C公开了一种高强度螺纹钢筋及其制备工艺,其成分为:C:0.12~0.25%,Si:0.12~0.80%,Mn:0.30~1.55%,P:0.01~0.035%,S:0.01~0.040%,碳当量:0.19~0.51%,余量为Fe。其工艺流程为:方坯→加热→粗、中轧→精轧→QTB穿水→上冷床(自然冷却)→定尺→检验→入库。其优点在于:据螺纹钢筋规格不同设计不同的化学成分,采用轧后余热处理工艺使钢筋同时保持良好的塑、韧性。For example, Chinese patent CN100513614C discloses a high-strength threaded steel bar and its preparation process. Its composition is: C: 0.12~0.25%, Si: 0.12~0.80%, Mn: 0.30~1.55%, P: 0.01~0.035%, S: 0.01~0.040%, carbon equivalent: 0.19~0.51%, the balance is Fe. The technological process is: billet → heating → rough and intermediate rolling → finishing rolling → QTB water penetration → upper cooling bed (natural cooling) → fixed length → inspection → storage. The advantage is that different chemical compositions are designed according to different specifications of the threaded steel bars, and the post-rolling heat treatment process is adopted to make the steel bars maintain good plasticity and toughness at the same time.
但是,众所周知,包括上述专利和GB/T20065-2006《混凝土用螺纹钢筋》等在内的现有技术中,螺纹钢筋都是实体结构,其形成了行业内的技术基础(或偏见),这使得长久以来,螺纹钢筋并没有结构上的变化或改进,因此,在满足强度要求的前提下,往往需要消耗大量的钢材,这无疑大大增加了建筑成本。However, as we all know, in the prior art including the above-mentioned patents and GB/T20065-2006 "Rebars for Concrete", the rebars are all solid structures, which form the technical foundation (or prejudice) in the industry, which makes For a long time, there has been no structural change or improvement in the rebar. Therefore, under the premise of meeting the strength requirements, a large amount of steel is often consumed, which undoubtedly greatly increases the construction cost.
因此,为了解决上述现有技术的诸多不足和缺陷,有必要研究一种满足强度要求的、节省钢材消耗量的螺纹钢筋以及使用这种螺纹钢筋的混凝土结构。Therefore, in order to solve the many shortcomings and deficiencies of the above-mentioned prior art, it is necessary to study a threaded steel bar that meets the strength requirements and saves steel consumption and a concrete structure using this threaded steel bar.
发明内容Summary of the invention
考虑到至少一个上述问题而完成了本发明。在混凝土结构施工中,常见减小实体螺纹钢筋外直径的报道,事实表明,这会导致实体螺纹钢筋强度的急剧减小,且并不会大幅减少钢材用量。申请人通过实验和相关研究发现,相比于实体螺纹钢筋而言,通过相对地增大螺纹钢筋的外直径,并采用中空结构,形成中空螺纹钢筋,结合高强度不锈钢材料,能够在实现相同或更大强度的同时,节省约2/3至3/4的钢材用量。具体地,根据本发明一方面,提供了一种中空螺纹钢筋,其特征在于该中空螺纹钢筋的外直径为Φ,厚度为0.8-2mm,设常规实体螺纹钢筋的外直径为D,Φ/D的范围在1.07-1.25之间,中空螺纹钢筋的厚度随着外直径Φ增大而增大;该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4;The present invention has been completed in consideration of at least one of the aforementioned problems. In the construction of concrete structures, it is common to reduce the outer diameter of solid threaded steel bars. The facts show that this will lead to a sharp decrease in the strength of solid threaded steel bars, and will not significantly reduce the amount of steel. The applicant found through experiments and related research that, compared with solid threaded steel bars, by relatively increasing the outer diameter of the threaded steel bars and adopting a hollow structure to form a hollow threaded steel bar, combined with high-strength stainless steel materials, it can achieve the same or At the same time of greater strength, it saves about 2/3 to 3/4 of the steel consumption. Specifically, according to one aspect of the present invention, a hollow threaded steel bar is provided, which is characterized in that the outer diameter of the hollow threaded steel bar is Φ and the thickness is 0.8-2mm, and the outer diameter of the conventional solid threaded steel bar is D, Φ/D Is between 1.07-1.25, the thickness of the hollow threaded steel bar increases as the outer diameter Φ increases; the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar, and the weight is 1 of that of the solid threaded steel bar. /3-1/4;
其中所述中空螺纹钢筋的化学成份及质量分数为:Cr含量10.5-15%,Ni含量0.8-5%,P含量0.03-0.15%,C含量小于0.15%,S含量小于0.03%,O含量小于50ppm,Mn含量小于1%,Si含量小于1%,余量为Fe。The chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 10.5-15%, Ni content 0.8-5%, P content 0.03-0.15%, C content less than 0.15%, S content less than 0.03%, and O content less than 50ppm, Mn content is less than 1%, Si content is less than 1%, and the balance is Fe.
根据本发明另一方面,Φ的范围为13-45mm。According to another aspect of the present invention, the range of Φ is 13-45mm.
根据本发明另一方面,D为12mm时Φ为15mm,厚度为0.8mm。According to another aspect of the present invention, when D is 12 mm, Φ is 15 mm, and the thickness is 0.8 mm.
根据本发明另一方面,D为14、16、18、20、22、24、26、28、30、32、34、36、38、40、42mm时,Φ分别对应为17、19、21、23、25、27、29、31、33、35、37、39、41、43、45mm,厚度分别对应为0.8、1.0、1.0、1.2、1.2、1.4、1.4、1.6、1.6、1.8、1.8、2.0、2.0、2.2、2.2mm。According to another aspect of the present invention, when D is 14, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, 38, 40, 42mm, Φ corresponds to 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, 43, 45mm, the thickness corresponds to 0.8, 1.0, 1.0, 1.2, 1.2, 1.4, 1.4, 1.6, 1.6, 1.8, 1.8, 2.0, 2.0, 2.2, 2.2mm.
根据本发明另一方面,提供了一种混凝土结构,其特征在于包括混凝土和间隔设置在混凝土中的前述中空螺纹钢筋。According to another aspect of the present invention, a concrete structure is provided, which is characterized by comprising concrete and the aforementioned hollow threaded steel bars arranged at intervals in the concrete.
根据本发明另一方面,提供了一种混凝土结构的施工方法,其特征在于包括以下步骤:According to another aspect of the present invention, there is provided a construction method of a concrete structure, which is characterized in that it comprises the following steps:
根据混凝土结构的强度要求确定常规实体螺纹钢筋的外直径D;Determine the outer diameter D of conventional solid threaded steel bars according to the strength requirements of the concrete structure;
根据Φ/D的范围在1.07-1.25之间确定中空螺纹钢筋的外直径Φ,其中所述中空螺纹钢筋的化学成份及质量分数为:Cr含量10.5-15%,Ni含量0.8-5%,P含量0.03-0.15%,C含量小于0.15%,S含量小于0.03%,O含量小于50ppm,Mn含量小于1%,Si含量小于1%,余量为Fe;According to the range of Φ/D between 1.07-1.25 to determine the outer diameter Φ of the hollow threaded steel bars, the chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 10.5-15%, Ni content 0.8-5%, P The content is 0.03-0.15%, the C content is less than 0.15%, the S content is less than 0.03%, the O content is less than 50ppm, the Mn content is less than 1%, the Si content is less than 1%, and the balance is Fe;
中空螺纹钢筋的厚度设置为0.8-2mm,且随着外直径Φ增大而增大,该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4;The thickness of the hollow threaded steel bar is set to 0.8-2mm, and increases as the outer diameter Φ increases. The hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and the weight is 1/3 of the solid threaded steel bar -1/4;
将所述的中空螺纹钢筋间隔设置在混凝土中形成所述混凝土结构。The hollow threaded steel bars are arranged in concrete at intervals to form the concrete structure.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明的中空螺纹钢筋节省约2/3至3/4的钢材用量,实现了相同或更大强度以及节能减排;1. The hollow rebar of the present invention saves about 2/3 to 3/4 of the amount of steel used, and achieves the same or greater strength and energy saving and emission reduction;
2.本发明的中空螺纹钢筋大大降低了混凝土结构成本,因而降低了建筑的生产成本。2. The hollow threaded steel bar of the present invention greatly reduces the cost of the concrete structure, thereby reducing the production cost of the building.
图1是根据本发明一种优选实施例的中空螺纹钢筋的结构示意图。Fig. 1 is a schematic structural diagram of a hollow threaded steel bar according to a preferred embodiment of the present invention.
图2是根据本发明一种优选实施例的中空螺纹钢筋的结构断面图。Fig. 2 is a structural cross-sectional view of a hollow threaded steel bar according to a preferred embodiment of the present invention.
下面结合附图,通过优选实施例来描述本发明的最佳实施方式,这里的具体实施方式在于详细地说明本发明,而不应理解为对本发明的限制,在不脱离本发明的精神和实质范围的情况下,可以做出各种变形和修改,这些都应包含在本发明的保护范围之内。The best embodiments of the present invention will be described below with reference to the drawings through preferred embodiments. The specific embodiments here are to describe the present invention in detail, and should not be understood as limiting the present invention without departing from the spirit and essence of the present invention. In the case of the scope, various deformations and modifications can be made, and these should be included in the protection scope of the present invention.
实施例1Example 1
申请人通过实验和相关研究发现,相比于实体螺纹钢筋而言,通过相对地增大螺纹钢筋的外直径,并采用中空结构,形成中空螺纹钢筋,能够在实现相同或更大强度的同时,节省约2/3至3/4的钢材用量。参见图1-2,本发明提供了一种中空螺纹钢筋。该中空螺纹钢筋例如为预应力或非预应力类型。该中空螺纹钢筋的外直径为Φ,厚度为0.8-2mm,设常规实体螺纹钢筋的外直径为D,Φ/D的范围在1.07-1.25之间,中空螺纹钢筋的厚度随着外直径Φ增大而增大;该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4。The applicant found through experiments and related studies that, compared with solid threaded steel bars, by relatively increasing the outer diameter of the threaded steel bars and adopting a hollow structure to form a hollow threaded steel bar, the same or greater strength can be achieved at the same time. Save about 2/3 to 3/4 of steel consumption. Referring to Figures 1-2, the present invention provides a hollow threaded steel bar. The hollow threaded steel bar is, for example, of a prestressed or non-prestressed type. The outer diameter of the hollow threaded steel bar is Φ, the thickness is 0.8-2mm, and the outer diameter of the conventional solid threaded steel bar is D, and the range of Φ/D is between 1.07-1.25. The thickness of the hollow threaded steel bar increases with the outer diameter Φ The hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar, and the weight is 1/3-1/4 of the solid threaded steel bar.
需要说明的是,本发明的中空螺纹钢筋的外直径Φ是指最大外直径,中空螺纹钢筋的厚度是指螺纹钢筋的最小或最大壁厚。优选地,中空螺纹钢筋的厚度为最小壁厚。It should be noted that the outer diameter Φ of the hollow threaded steel bar in the present invention refers to the maximum outer diameter, and the thickness of the hollow threaded steel bar refers to the minimum or maximum wall thickness of the threaded steel bar. Preferably, the thickness of the hollow threaded steel bar is the minimum wall thickness.
根据本发明另一优选实施方式,其中所述中空螺纹钢筋的化学成份及质量分数为:Cr含量10.5-15%,Ni含量0.8-5%,P含量0.03-0.15%,C含量小于0.15%,S含量小于0.03%,O含量小于50ppm,Mn含量小于1%,Si含量小于1%,余量为Fe。According to another preferred embodiment of the present invention, the chemical composition and mass fraction of the hollow threaded steel bar are: Cr content 10.5-15%, Ni content 0.8-5%, P content 0.03-0.15%, C content less than 0.15%, The S content is less than 0.03%, the O content is less than 50 ppm, the Mn content is less than 1%, the Si content is less than 1%, and the balance is Fe.
根据本发明另一优选实施方式,Φ的范围为13-45mm。According to another preferred embodiment of the present invention, the range of Φ is 13-45 mm.
根据本发明另一优选实施方式,D为12mm时Φ为15mm,厚度为0.8mm。According to another preferred embodiment of the present invention, when D is 12 mm, Φ is 15 mm, and the thickness is 0.8 mm.
根据本发明另一优选实施方式,D为14、16、18、20、22、24、26、28、30、32、34、36、38、40、42mm时,Φ分别对应为17、19、21、23、25、27、29、31、33、35、37、39、41、43、45mm,厚度分别对应为0.8、1.0、1.0、1.2、1.2、1.4、1.4、1.6、1.6、1.8、1.8、2.0、2.0、2.2、2.2mm。According to another preferred embodiment of the present invention, when D is 14, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, 38, 40, 42mm, Φ corresponds to 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, 43, 45mm, the thickness corresponds to 0.8, 1.0, 1.0, 1.2, 1.2, 1.4, 1.4, 1.6, 1.6, 1.8, 1.8, 2.0, 2.0, 2.2, 2.2mm.
根据本发明另一优选实施方式,提供了一种混凝土结构,其特征在于包括混凝土和间隔设置在混凝土中的前述中空螺纹钢筋。According to another preferred embodiment of the present invention, a concrete structure is provided, which is characterized by comprising concrete and the aforementioned hollow threaded steel bars arranged at intervals in the concrete.
根据本发明另一优选实施方式,提供了一种混凝土结构的施工方法,其特征在于包括以下步骤:According to another preferred embodiment of the present invention, there is provided a construction method of a concrete structure, which is characterized in that it comprises the following steps:
根据混凝土结构的强度要求确定常规实体螺纹钢筋的外直径D;Determine the outer diameter D of conventional solid threaded steel bars according to the strength requirements of the concrete structure;
根据Φ/D的范围在1.07-1.25之间确定中空螺纹钢筋的外直径Φ,其中所述中空螺纹钢筋的化学成份及质量分数为:Cr含量10.5-15%,Ni含量0.8-5%,P含量0.03-0.15%,C含量小于0.15%,S含量小于0.03%,O含量小于50ppm,Mn含量小于1%,Si含量小于1%,余量为Fe;According to the range of Φ/D between 1.07-1.25 to determine the outer diameter Φ of the hollow threaded steel bars, the chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 10.5-15%, Ni content 0.8-5%, P The content is 0.03-0.15%, the C content is less than 0.15%, the S content is less than 0.03%, the O content is less than 50ppm, the Mn content is less than 1%, the Si content is less than 1%, and the balance is Fe;
中空螺纹钢筋的厚度设置为0.8-2mm,且随着外直径Φ增大而增大,该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4;The thickness of the hollow threaded steel bar is set to 0.8-2mm, and increases as the outer diameter Φ increases. The hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and the weight is 1/3 of the solid threaded steel bar. -1/4;
将所述的中空螺纹钢筋间隔设置在混凝土中形成所述混凝土结构。The hollow threaded steel bars are arranged in concrete at intervals to form the concrete structure.
实施例2Example 2
参见图1-2,本发明提供了一种中空螺纹钢筋。该中空螺纹钢筋的外直径为Φ,厚度为0.8-2mm,设常规实体螺纹钢筋的外直径为D,Φ/D的范围在1.07-1.25之间,中空螺纹钢筋的厚度随着外直径Φ增大而增大;该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4。其中所述中空螺纹钢筋的化学成份及质量分数为:Cr含量13%,Ni含量3.5%,P含量0.035%,C含量小于0.06%,S含量小于0.025%,O含量小于25ppm,Mn含量小于1%,Si含量小于1%,余量为Fe。Referring to Figures 1-2, the present invention provides a hollow threaded steel bar. The outer diameter of the hollow threaded steel bar is Φ, the thickness is 0.8-2mm, and the outer diameter of the conventional solid threaded steel bar is D, and the range of Φ/D is between 1.07-1.25. The thickness of the hollow threaded steel bar increases with the outer diameter Φ The hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar, and the weight is 1/3-1/4 of the solid threaded steel bar. The chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 13%, Ni content 3.5%, P content 0.035%, C content less than 0.06%, S content less than 0.025%, O content less than 25ppm, and Mn content less than 1. %, the Si content is less than 1%, and the balance is Fe.
根据本发明另一优选实施方式,Φ的范围为13-45mm。According to another preferred embodiment of the present invention, the range of Φ is 13-45 mm.
根据本发明另一优选实施方式,D为12mm时Φ为15mm,厚度为0.8mm。According to another preferred embodiment of the present invention, when D is 12 mm, Φ is 15 mm, and the thickness is 0.8 mm.
根据本发明另一优选实施方式,提供了一种混凝土结构,其特征在于包括混凝土和间隔设置在混凝土中的前述中空螺纹钢筋。According to another preferred embodiment of the present invention, a concrete structure is provided, which is characterized by comprising concrete and the aforementioned hollow threaded steel bars arranged at intervals in the concrete.
根据本发明另一优选实施方式,提供了一种混凝土结构的施工方法,其特征在于包括以下步骤:According to another preferred embodiment of the present invention, there is provided a construction method of a concrete structure, which is characterized in that it comprises the following steps:
根据混凝土结构的强度要求确定常规实体螺纹钢筋的外直径D;Determine the outer diameter D of conventional solid threaded steel bars according to the strength requirements of the concrete structure;
根据Φ/D的范围在1.07-1.25之间确定中空螺纹钢筋的外直径Φ,其中所述中空螺纹钢筋的化学成份及质量分数为:Cr含量13%,Ni含量4%,P含量0.06%,C含量小于0.15%,S含量小于0.03%,O含量小于50ppm,Mn含量小于1%,Si含量小于1%,余量为Fe;According to the range of Φ/D between 1.07-1.25, the outer diameter Φ of the hollow threaded steel bar is determined. The chemical composition and mass fraction of the hollow threaded steel bar are: Cr content 13%, Ni content 4%, P content 0.06%, C content is less than 0.15%, S content is less than 0.03%, O content is less than 50ppm, Mn content is less than 1%, Si content is less than 1%, and the balance is Fe;
中空螺纹钢筋的厚度设置为0.8-2mm,且随着外直径Φ增大而增大,该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4;The thickness of the hollow threaded steel bar is set to 0.8-2mm, and increases as the outer diameter Φ increases. The hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and the weight is 1/3 of the solid threaded steel bar. -1/4;
将所述的中空螺纹钢筋间隔设置在混凝土中形成所述混凝土结构。The hollow threaded steel bars are arranged in concrete at intervals to form the concrete structure.
强度实验Strength experiment
采用两端固定,中间吊放配重,逐渐增加配重测量挠度。The two ends are fixed, the counterweight is hoisted in the middle, and the counterweight is gradually increased to measure the deflection.
采用根据本发明材料的中空螺纹钢筋1.5m每支,然后两端固定后,试验段长度为1.2m,在0.6m处吊一支空桶,事先测量原始高度,之后逐渐增加配重1-7块铁块并记录下挠度数据。Use the hollow threaded steel bars of 1.5m each according to the material of the present invention, and then fix the two ends, the length of the test section is 1.2m, hang an empty bucket at 0.6m, measure the original height in advance, and then gradually increase the counterweight 1-7 Block iron and record the deflection data.
试验结论Test Conclusions
从上表结果可以看出,本发明不锈钢中空螺纹钢筋规格Φ17×0.8mm挠度测试结果在配重23.46Kg条件下,两支挠度(12.7mm、10.2mm)平均值为:11.45mm。It can be seen from the results of the above table that the deflection test result of the stainless steel hollow threaded steel bar specification Φ17×0.8mm of the present invention under the condition of a counterweight of 23.46Kg, the average value of the deflection (12.7mm, 10.2mm) of the two rods is 11.45mm.
20CrNi螺纹钢筋挠度测试结果:规格Φ14挠度测试结果在配重23.46Kg条件下,两支挠度(12.25mm、13mm)平均值为:12.625mm。Deflection test result of 20CrNi threaded steel bar: The deflection test result of specification Φ14 under the condition of 23.46Kg counterweight, the average value of the two deflection (12.25mm, 13mm) is: 12.625mm.
因此可以看出:本发明不锈钢中空螺纹钢筋Φ17×0.8mm刚度比20CrNi螺纹钢筋规格Φ14刚度高。Therefore, it can be seen that the rigidity of the stainless steel hollow threaded steel bar Φ17×0.8mm of the present invention is higher than that of the 20CrNi threaded steel bar specification Φ14.
综上所述,本发明的有益效果在于以下的一个或多个:In summary, the beneficial effects of the present invention lie in one or more of the following:
1.本发明的中空螺纹钢筋节省约2/3至3/4的钢材用量,实现了实现相同或更大强度;1. The hollow threaded steel bar of the present invention saves about 2/3 to 3/4 of the amount of steel used to achieve the same or greater strength;
2.本发明的中空螺纹钢筋大大降低了混凝土结构成本,因而降低了建筑的生产成本。2. The hollow threaded steel bar of the present invention greatly reduces the cost of the concrete structure, thereby reducing the production cost of the building.
本发明不限于上述具体实施例。可以理解的是,在不脱离本发明的精神和实质范围的情况下,可以做出各种变形和修改,这些都应包含在本发明的保护范围之内。The present invention is not limited to the specific embodiments described above. It can be understood that various deformations and modifications can be made without departing from the spirit and essential scope of the present invention, and these should be included in the protection scope of the present invention.
Claims (6)
- 一种中空螺纹钢筋,其特征在于该中空螺纹钢筋的外直径为Φ,厚度为0.8-2mm,设常规实体螺纹钢筋的外直径为D,Φ/D的范围在1.07-1.25之间,中空螺纹钢筋的厚度随着外直径Φ增大而增大;该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4;A hollow threaded steel bar, characterized in that the outer diameter of the hollow threaded steel bar is Φ, the thickness is 0.8-2mm, and the outer diameter of the conventional solid threaded steel bar is set to D, and the range of Φ/D is between 1.07-1.25. Hollow thread The thickness of the steel bar increases as the outer diameter Φ increases; the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar and the weight is 1/3-1/4 of the solid threaded steel bar;其中所述中空螺纹钢筋的化学成份及质量分数为:Cr含量10.5-15%,Ni含量0.8-5%,P含量0.03-0.15%,C含量小于0.15%,S含量小于0.03%,O含量小于50ppm,Mn含量小于1%,Si含量小于1%,余量为Fe。The chemical composition and mass fraction of the hollow threaded steel bars are: Cr content 10.5-15%, Ni content 0.8-5%, P content 0.03-0.15%, C content less than 0.15%, S content less than 0.03%, and O content less than 50ppm, Mn content is less than 1%, Si content is less than 1%, and the balance is Fe.
- 根据权利要求1中所述的中空螺纹钢筋,其特征在于Φ的范围为13-45mm。The hollow threaded steel bar according to claim 1, characterized in that the range of Φ is 13-45mm.
- 根据权利要求2中所述的中空螺纹钢筋,其特征在于D为12mm时Φ为15mm,厚度为0.8mm。The hollow threaded steel bar according to claim 2, wherein when D is 12mm, Φ is 15mm, and the thickness is 0.8mm.
- 根据权利要求2中所述的中空螺纹钢筋,其特征在于D为14、16、18、20、22、24、26、28、30、32、34、36、38、40、42mm时,Φ分别对应为17、19、21、23、25、27、29、31、33、35、37、39、41、43、45mm,厚度分别对应为0.8、1.0、1.0、1.2、1.2、1.4、1.4、1.6、1.6、1.8、1.8、2.0、2.0、2.2、2.2mm。The hollow rebar according to claim 2, characterized in that when D is 14, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, 38, 40, 42mm, Φ is respectively Corresponding to 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, 43, 45mm, the thickness is respectively 0.8, 1.0, 1.0, 1.2, 1.2, 1.4, 1.4, 1.6, 1.6, 1.8, 1.8, 2.0, 2.0, 2.2, 2.2mm.
- 一种混凝土结构,其特征在于包括混凝土和间隔设置在混凝土中的如权利要求1-4任一项所述的中空螺纹钢筋。A concrete structure, characterized by comprising concrete and the hollow threaded steel bars according to any one of claims 1 to 4 arranged in the concrete at intervals.
- 一种中空螺纹钢筋,其特征在于该中空螺纹钢筋的外直径为Φ,厚度为0.8-2mm,设常规实体螺纹钢筋的外直径为D,Φ/D的范围在1.07-1.25之间,中空螺纹钢筋的厚度随着外直径Φ增大而增大;该中空螺纹钢筋具有大于等于所述实体螺纹钢筋强度的强度且重量为所述实体螺纹钢筋的1/3-1/4。A hollow threaded steel bar, characterized in that the outer diameter of the hollow threaded steel bar is Φ, the thickness is 0.8-2mm, and the outer diameter of the conventional solid threaded steel bar is set to D, and the range of Φ/D is between 1.07-1.25. Hollow thread The thickness of the steel bar increases as the outer diameter Φ increases; the hollow threaded steel bar has a strength greater than or equal to the strength of the solid threaded steel bar, and the weight is 1/3-1/4 of the solid threaded steel bar.
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CN105950989A (en) * | 2016-05-19 | 2016-09-21 | 海城市欣锐铸件有限公司 | Anticorrosion rebar and production method thereof |
CN107747045A (en) * | 2017-11-29 | 2018-03-02 | 安徽工业大学 | A kind of 400MPa levels environmental corrosion of resistance to Cl reinforcing bar and its manufacture method |
CN110924593A (en) * | 2019-12-10 | 2020-03-27 | 郑州固德永建筑设备租赁有限公司 | Hollow thread steel bar and concrete structure using same |
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