WO2021114428A1 - Release agent production control system - Google Patents

Release agent production control system Download PDF

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Publication number
WO2021114428A1
WO2021114428A1 PCT/CN2019/129707 CN2019129707W WO2021114428A1 WO 2021114428 A1 WO2021114428 A1 WO 2021114428A1 CN 2019129707 W CN2019129707 W CN 2019129707W WO 2021114428 A1 WO2021114428 A1 WO 2021114428A1
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Prior art keywords
valve
reaction tank
release agent
reaction
stirring
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PCT/CN2019/129707
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French (fr)
Chinese (zh)
Inventor
张志胜
赵会岩
何艳
赵海林
张玉红
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山东万圣博化工有限公司
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Publication of WO2021114428A1 publication Critical patent/WO2021114428A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D129/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Coating compositions based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Coating compositions based on derivatives of such polymers
    • C09D129/02Homopolymers or copolymers of unsaturated alcohols
    • C09D129/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Definitions

  • the invention relates to the field of release agent production, in particular to a release agent production control system.
  • the mechanism of the release agent is to use the large difference in the mutual solubility between the release agent itself and the rubber.
  • a thin isolation layer is formed between the rubber film to block or slow down the gap between the film and the film. Adhere to each other to facilitate the process operation.
  • the material used as a rubber film release agent must meet the following requirements: a certain difference in solubility coefficient from rubber; high safety, non-toxicity, no harm to human health, and no pollution to the environment; it can form an isolation layer on the surface of the rubber film, In order to have a good isolation effect; the negative impact on the physical and mechanical properties of rubber products should be small; the process operation is convenient.
  • release agents mainly include powder, paste and liquid in three forms.
  • Powder release agents include: talc powder Mg 3 [Si 4 O 10 ](OH) 2 , heavy calcium carbonate and metal soaps (specifically zinc stearate, calcium stearate and magnesium stearate).
  • the use of powder release agent will cause the problem of dust flying.
  • the automatic powder feeding device can reduce dust pollution, but this problem cannot be completely solved. A considerable amount of powder release agent cannot be firmly adhered to the rubber. Pollution and dust will be generated in the subsequent production process;
  • Paste release agents are dispersions containing talc, heavy calcium carbonate, white carbon black and the above metal soaps.
  • the industrial grade products of these release agents are pastes. After adding water, they must be stirred to prevent the dispersion from forming deposits. Things. Metal soap dispersions that do not contain emulsifiers will generally form deposits quickly, while dispersions containing solids will form deposits in the equipment.
  • Liquid release agents are usually soaps, various surfactants and detergent liquid release agents, which have excellent wettability, but liquid release agents will produce a large amount of foam during the production process, which affects its storage and use performance.
  • Foam elimination methods are mainly divided into two categories: physical defoaming and chemical defoaming.
  • the most commonly used method is to add chemical defoamer to eliminate foam in the process of producing release agent.
  • the chemical defoamer system is highly targeted. Different formulas need to use different defoamers, and the selection needs to rely on empirical values and a large number of experiments. , The process is complicated.
  • release agents and defoamers on the market. Many manufacturers who have used release agents have concerns. They do not know which release agent and defoamer to choose to solve the foam problem.
  • defoamer is not only defoaming
  • the effect of the agent is not good, the defoaming speed is slow, and the foam suppression time is short. It will also affect the basic performance of the product, causing the release agent to float oil and affect metal cutting. Therefore, it is very important to reduce the amount of foam generated in the production process of the release agent by physical defoaming, and to reduce the dependence of the release agent on the chemical defoaming agent, but there are few effective methods for physical defoaming.
  • the present invention provides a release agent production control system, the specific content is as follows:
  • the first reaction device includes: a reaction tank A, the reaction tank A is externally equipped with a heating jacket A, the top center of the reaction tank A is provided with a stirrer A, and both sides of the top end are respectively provided with a feeding port with a sealing valve A and Connecting pipe with on-off valve A, the other end of the connecting pipe is connected to the vacuum pump; the heating jacket A has circulating hot water inside, the lower left side is the hot water inlet pipe with the water inlet valve A, and the upper right side is the outlet with water The hot water outlet pipe of valve A; the agitator A is driven by a motor and includes a stirring rod A.
  • the end of the stirring rod A is connected to a stirring paddle A, and a defoaming paddle A is connected near the liquid level of the isolating agent; the height of the defoaming paddle A Adjustable, it is located in the reaction tank A near the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank A is provided with a discharge pipe with a discharge valve A, and the discharge pipe is connected to the pump A , Pump A delivers the release agent to the grinder; the release agent after being ground by the grinder enters the second reaction device;
  • the second reaction device includes: a reaction tank B, the reaction tank B is externally equipped with a heating jacket B, a stirrer B is arranged at the center of the top of the reaction tank B, and a feed valve with a feed valve B is provided on both sides of the top.
  • the pipe, the feeding port with the sealing valve B and the connecting pipe with the switch valve B, the other end of the connecting pipe is connected to the vacuum pump;
  • the heating jacket B is filled with circulating hot water, and the lower left side is the heat with the water inlet valve B
  • the water inlet pipe, the upper right side is the hot water outlet pipe with the outlet valve B;
  • the agitator B is driven by a motor and includes a stirring rod B.
  • the end of the stirring rod B is connected to the stirring paddle B, and the end of the stirring rod B is connected to the liquid level of the isolating agent.
  • the bubble paddle B; the height of the defoaming paddle B is adjustable, and is located in the reaction tank B near the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank B is provided with a discharge valve
  • the discharge pipe of B, the discharge pipe is connected to pump B, and pump B transports the isolating agent to the cooling device;
  • the cooling device includes: a reaction tank C, the reaction tank C is externally equipped with a cooling jacket, the top center of the reaction tank C is provided with a stirrer C, and both sides of the top are respectively provided with a feed pipe with a feed valve C and a belt There is a connecting pipe with an on-off valve C, and the other end of the connecting pipe is connected to a vacuum pump; the cooling jacket C is filled with circulating cooling water, the lower left side is a cooling water inlet pipe with an inlet valve C, and the upper right side is an outlet valve The cooling water outlet pipe of C; the agitator C is driven by a motor and includes a stirring rod C, the end of the stirring rod C is connected with a stirring paddle C; the bottom end of the reaction tank C is provided with a discharge pipe with a discharge valve C, The material pipe is connected to the discharge device;
  • the discharging device includes a bucket and a defoaming filter screen arranged at the entrance of the bucket.
  • the paddles of the defoaming paddle A and the defoaming paddle B are perpendicular to the liquid surface, and the paddles are provided with hollow mesh holes; the hollow mesh holes on the paddles are in the order of large-medium-small-large-medium- Arranged in small loops.
  • the foam generated during stirring can be sheared and broken.
  • the defoaming filter includes a first filter, a second filter, and a third filter arranged from top to bottom, and the first filter mesh has a mesh diameter>the second filter mesh has a mesh diameter>the third filter mesh.
  • the aperture of the filter mesh Through the mesh with decreasing pore size, the foam generated during stirring is further sheared and broken.
  • the release agent production control device prepares the release agent, including the following steps:
  • Vacuuming during the reaction can ensure the vacuum in the production process and inhibit the formation of foam
  • the synthesis reaction of the release agent is divided into two stages. In the first stage, polyvinyl alcohol, carboxymethyl cellulose and glycerol monostearate are added. After stirring for 15 minutes, sodium alginate is added to ensure that the raw materials are fully mixed. Uniformity, equipped with a grinder after the first reaction device, which can grind the gel material produced during the mixing reaction process uniformly to ensure the uniformity of the release agent and avoid agglomeration.
  • the present invention can effectively control the foam produced in the production process through physical defoaming, is environmentally friendly and has no pollution, and the obtained release agent has a low foam content, effectively reduces the release agent’s dependence on chemical defoamers, and avoids chemical
  • the pollution of the defoamer to the environment and the impact on the performance of the rubber sheet during use not only reduces the production cost but also improves the product performance and storage stability of the release agent liquid.
  • Figure 1 is a schematic diagram of the production control device of the present invention
  • Figure 2 is a top view of the defoaming paddle
  • Figure 3 is a schematic diagram of the mesh of the defoaming paddle
  • Figure 4 is a schematic diagram of the structure of the defoaming filter
  • Fig. 5 is a schematic diagram of the mesh pore size of each layer of the defoaming filter of Fig. 4.
  • the first reaction device 2. The second reaction device, 3. The cooling device, 4. The discharging device;
  • the first filter, 412, the second filter, 413, and the third filter are 411.
  • the first filter, 412, the second filter, 413, and the third filter are the first filter, 412, the second filter, 413, and the third filter.
  • a release agent production control device comprising: a first reaction device 1, a second reaction device 2, a cooling device 3 and a discharging device 4;
  • the first reaction device 1 includes: a reaction tank A11, the reaction tank A11 is provided with a heating jacket A14, a stirrer A13 is provided at the center of the top of the reaction tank A11, and a feeding port with a sealing valve A12 is provided on both sides of the top.
  • the connecting pipe with the switch valve A15, the other end of the connecting pipe is connected to the vacuum pump;
  • the heating jacket A14 has circulating hot water inside, the lower left side is the hot water inlet pipe with the water inlet valve A141, and the upper right side is with The hot water outlet pipe of the water outlet valve A142;
  • the agitator A13 is driven by a motor and includes a stirring rod A132.
  • the end of the stirring rod A132 is connected with a stirring paddle A133, and a defoaming paddle A131 is connected near the liquid surface of the isolating agent; the defoaming paddle A131
  • the height is adjustable, and it is located in the reaction tank A11 near the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank A11 is provided with a discharge pipe with a discharge valve A16, and the discharge pipe is connected to the pump A17, the pump A17 delivers the release agent to the grinder 18; the release agent after being ground by the grinder 18 enters the second reaction device 2;
  • the second reaction device 2 includes: a reaction tank B21, the reaction tank B21 is equipped with a heating jacket B24, a stirrer B23 is provided at the center of the top of the reaction tank B21, and inlets with feed valves B28 are respectively provided on both sides of the top.
  • the material pipe, the feeding port with the sealing valve B22 and the connecting pipe with the switch valve B25, the other end of the connecting pipe is connected to the vacuum pump;
  • the heating jacket B24 is filled with circulating hot water, and the lower left side is the one with the water inlet valve B241
  • the hot water inlet pipe, the upper right side is the hot water outlet pipe with the outlet valve B242;
  • the agitator B23 is driven by a motor, including the stirring rod B232, the end of the stirring rod B232 is connected to the stirring paddle B233, and is connected near the liquid level of the isolating agent Defoaming paddle B231;
  • the height of the defoaming paddle B231 is adjustable and is located in the reaction tank B21 close to the liquid surface of the release agent and does not expose the liquid surface when the stirring is turned on;
  • the bottom end of the reaction tank B21 is provided with a belt discharge
  • the discharge pipe of the valve B26 is connected to the pump B27, and the pump B27 delivers the iso
  • the cooling device 3 includes: a reaction tank C31, the reaction tank C31 is externally provided with a cooling jacket 33, a stirrer C32 is provided at the center of the top of the reaction tank C31, and a feed pipe with a feed valve C36 is provided on both sides of the top. And the connecting pipe with the switch valve C34, the other end of the connecting pipe is connected to the vacuum pump; the cooling jacket C33 is filled with circulating cooling water, the lower left side is the cooling water inlet pipe with the water inlet valve C331, and the upper right side is the cooling water inlet pipe with water inlet valve C331.
  • the cooling water outlet pipe of the outlet valve C332; the agitator C32 is driven by a motor and includes a stirring rod C321, the end of the stirring rod C321 is connected with a stirring paddle C322; the bottom end of the reaction tank C31 is provided with a discharge pipe with a discharge valve C35 , The discharge pipe is connected to the discharge device 4;
  • the discharging device 4 includes a bucket 42 and a defoaming filter 41 provided at the entrance of the bucket 42.
  • the paddles of the defoaming paddle A131 and the defoaming paddle B231 are perpendicular to the liquid surface, and the paddles are provided with hollow mesh holes.
  • the apertures of the hollow meshes on the paddles are arranged in a cycle of large-medium-small-large-medium-small.
  • the defoaming filter 41 includes a first filter 411, a second filter 412, and a third filter 413 arranged from top to bottom, and the first filter 411 has a mesh size> the second filter 412 Mesh diameter> mesh diameter of the third filter screen 413.
  • the release agent production control device prepares the release agent, including the following steps:
  • the release agent obtained in the example Take the release agent obtained in the example and compare it with the release agent obtained by conventional stirring.
  • the release agent obtained in the example has very little foam content, while the release agent of the control example has a higher foam content; its sealing
  • the storage drums are as follows:
  • the liquid release agent obtained by the ordinary production process the foam inside the liquid constantly rises and breaks during the storage process, resulting in the drum barrel phenomenon.
  • the drum barrel phenomenon becomes more and more serious and must be deflated
  • the liquid isolating agent in the embodiment adopts effective defoaming measures during the production process, and there is no large amount of bubbles in the liquid, so the storage is stable and the safety is high.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Dispersion Chemistry (AREA)
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Abstract

The present invention discloses a release agent production control system, comprising: a first reaction device (1), a second reaction device (2), a cooling device (3) and a discharge device (4); wherein the first reaction device (1) and the second reaction device (2) can effectively control the foam generated by the release agent during the production process, and eliminate the foam generated during stirring by arranging a defoaming stirring paddle to ensure the vacuum degree in the production process, inhibit the formation of foam, in addition, a defoaming filter screen is added when discharging to further eliminate the foam, the resulting release agent has less liquid foam content, which effectively reduces the release agent's dependence on chemical defoamers, and avoids the environmental pollution of the chemical defoamers and the impact on rubber sheet performance in use, at the same time, the product performance and storage stability of the release agent liquid are improved.

Description

一种隔离剂生产控制系统A release agent production control system 技术领域Technical field
本发明涉及隔离剂生产领域,具体为一种隔离剂生产控制系统。The invention relates to the field of release agent production, in particular to a release agent production control system.
背景技术Background technique
橡胶在加工过程中,由于其特有的自粘性,给大规模的工业化生产带来很多不便,特别是给混炼胶和塑炼胶的搬运和再加工造成很大的麻烦。为了减少麻烦,橡胶制品生产厂家往往在混炼胶最终制成成品前,如搬运和储运混炼胶前,挤出、压出和热炼胶之前,都会在相应的胶片上涂上一层隔离剂,以防止胶片相互粘连。In the process of rubber processing, due to its unique self-adhesiveness, it brings a lot of inconveniences to large-scale industrial production, especially to the handling and reprocessing of rubber compounds and plastic compounds. In order to reduce troubles, rubber product manufacturers often apply a layer on the corresponding film before the final compound is made into a finished product, such as before handling and storage of the compound, before extrusion, extrusion and hot mixing. Release agent to prevent the films from sticking to each other.
隔离剂的作用机理:就是利用隔离剂本身与橡胶的互溶性差异较大,当橡胶胶片浸涂了隔离剂后,橡胶胶片之间形成一层薄薄的隔离层,阻挡或减缓胶片与胶片之间相互粘连,以方便工艺操作。The mechanism of the release agent is to use the large difference in the mutual solubility between the release agent itself and the rubber. When the rubber film is impregnated with the release agent, a thin isolation layer is formed between the rubber film to block or slow down the gap between the film and the film. Adhere to each other to facilitate the process operation.
作为橡胶胶片隔离剂的材料必须符合以下要求:与橡胶的溶解度系数要有一定的差异;安全性高、无毒性、对人体健康无危害、对环境无污染;能在橡胶胶片表面形成隔离层,以便有良好的隔离效果;对橡胶制品物理机械性能的负面影响要小;工艺操作方便。The material used as a rubber film release agent must meet the following requirements: a certain difference in solubility coefficient from rubber; high safety, non-toxicity, no harm to human health, and no pollution to the environment; it can form an isolation layer on the surface of the rubber film, In order to have a good isolation effect; the negative impact on the physical and mechanical properties of rubber products should be small; the process operation is convenient.
目前广泛使用的隔离剂主要包括粉体、膏体和液体三种形态。Currently widely used release agents mainly include powder, paste and liquid in three forms.
粉体隔离剂有:滑石粉Mg 3[Si 4O 10](OH) 2、重质碳酸钙以及金属皂类(具体是硬脂酸锌、硬酯酸钙和硬脂酸镁)。使用粉体隔离剂会带来粉尘飞扬问题,采用自动粉料加料装置,可减轻粉尘的污染,但不能完全解决此问题,粉体隔离剂有相当量不能牢固地粘附在胶料上,在之后的生产过程中将会产生污染和粉尘; Powder release agents include: talc powder Mg 3 [Si 4 O 10 ](OH) 2 , heavy calcium carbonate and metal soaps (specifically zinc stearate, calcium stearate and magnesium stearate). The use of powder release agent will cause the problem of dust flying. The automatic powder feeding device can reduce dust pollution, but this problem cannot be completely solved. A considerable amount of powder release agent cannot be firmly adhered to the rubber. Pollution and dust will be generated in the subsequent production process;
膏体隔离剂是含滑石粉、重质碳酸钙、白炭黑和上述金属皂类的 分散体,这些隔离剂的工业级产品为膏体,加水后,必须进行搅拌,以防止分散体形成沉积物。不含乳化剂的金属皂分散体通常会快速形成沉积物,含固体的分散体则会在设备中形成沉积物。Paste release agents are dispersions containing talc, heavy calcium carbonate, white carbon black and the above metal soaps. The industrial grade products of these release agents are pastes. After adding water, they must be stirred to prevent the dispersion from forming deposits. Things. Metal soap dispersions that do not contain emulsifiers will generally form deposits quickly, while dispersions containing solids will form deposits in the equipment.
液体隔离剂通常是皂类、各种表面活性剂和去垢剂液体隔离剂,具有优异的润湿性,但是液体隔离剂在生产过程中会产生大量的泡沫,影响其贮存和使用性能。Liquid release agents are usually soaps, various surfactants and detergent liquid release agents, which have excellent wettability, but liquid release agents will produce a large amount of foam during the production process, which affects its storage and use performance.
泡沫的消除方法主要分为物理消泡和化学消泡两大类。目前较常用的方法为在生产隔离剂过程中添加化学消泡剂消除泡沫,化学消泡剂体系针对性强,不同的配方需用采用不同的消泡剂,选取时需要依赖经验值和大量试验,过程复杂,目前市面上隔离剂消泡剂种类非常繁多,很多用过隔离剂的厂家都有顾虑,不知道选择哪种隔离剂消泡剂解决泡沫问题,消泡剂选取不慎不仅消泡剂效果不好,消泡速度慢,抑泡时间短,还会对产品的基本性能产生影响,导致隔离剂漂油、对金属切削造成影响。因此通过物理消泡降低隔离剂生产过程中的泡沫生成量,减少隔离剂对化学消泡剂的依赖非常重要,但是目前关于物理消泡的有效方法披露较少。Foam elimination methods are mainly divided into two categories: physical defoaming and chemical defoaming. At present, the most commonly used method is to add chemical defoamer to eliminate foam in the process of producing release agent. The chemical defoamer system is highly targeted. Different formulas need to use different defoamers, and the selection needs to rely on empirical values and a large number of experiments. , The process is complicated. At present, there are many types of release agents and defoamers on the market. Many manufacturers who have used release agents have concerns. They do not know which release agent and defoamer to choose to solve the foam problem. The careless choice of defoamer is not only defoaming The effect of the agent is not good, the defoaming speed is slow, and the foam suppression time is short. It will also affect the basic performance of the product, causing the release agent to float oil and affect metal cutting. Therefore, it is very important to reduce the amount of foam generated in the production process of the release agent by physical defoaming, and to reduce the dependence of the release agent on the chemical defoaming agent, but there are few effective methods for physical defoaming.
发明内容Summary of the invention
为解决上述技术问题,本发明提供一种隔离剂生产控制系统,具体内容如下,In order to solve the above technical problems, the present invention provides a release agent production control system, the specific content is as follows:
包括:第一反应装置,第二反应装置,冷却装置和出料装置;Including: a first reaction device, a second reaction device, a cooling device and a discharging device;
所述第一反应装置包括:反应罐A,所述反应罐A外设加热套A,反应罐A顶端中心位置设有搅拌器A,顶端两侧分别设有带有密封阀A的加料口及带有开关阀A的连接管,连接管另一端连接真空泵;所述加热套A内通循环热水,左侧下方为带有进水阀A的热水进水管,右侧上方为带有出水阀A的热水出水管;所述搅拌器A通过电机驱动, 包括搅拌棒A,搅拌棒A末端连接搅拌桨A,靠近隔离剂液面处连接消泡桨A;所述消泡桨A高度可调,设于反应罐A内靠近隔离剂液面处且在开启搅拌时不露出液面;所述反应罐A底端设有带出料阀A的出料管,出料管连接泵A,泵A将隔离剂输送至研磨机;经研磨机研磨后的隔离剂进入第二反应装置;The first reaction device includes: a reaction tank A, the reaction tank A is externally equipped with a heating jacket A, the top center of the reaction tank A is provided with a stirrer A, and both sides of the top end are respectively provided with a feeding port with a sealing valve A and Connecting pipe with on-off valve A, the other end of the connecting pipe is connected to the vacuum pump; the heating jacket A has circulating hot water inside, the lower left side is the hot water inlet pipe with the water inlet valve A, and the upper right side is the outlet with water The hot water outlet pipe of valve A; the agitator A is driven by a motor and includes a stirring rod A. The end of the stirring rod A is connected to a stirring paddle A, and a defoaming paddle A is connected near the liquid level of the isolating agent; the height of the defoaming paddle A Adjustable, it is located in the reaction tank A near the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank A is provided with a discharge pipe with a discharge valve A, and the discharge pipe is connected to the pump A , Pump A delivers the release agent to the grinder; the release agent after being ground by the grinder enters the second reaction device;
所述第二反应装置包括:反应罐B,所述反应罐B外设加热套B,反应罐B顶端中心位置设有搅拌器B,顶端两侧分别设有带有进料阀B的进料管、带有密封阀B的加料口及带有开关阀B的连接管,连接管另一端连接真空泵;所述加热套B内通循环热水,左侧下方为带有进水阀B的热水进水管,右侧上方为带有出水阀B的热水出水管;所述搅拌器B通过电机驱动,包括搅拌棒B,搅拌棒B末端连接搅拌桨B,靠近隔离剂液面处连接消泡桨B;所述消泡桨B高度可调,设于反应罐B内靠近隔离剂的液面处且在开启搅拌时不露出液面;所述反应罐B底端设有带出料阀B的出料管,出料管连接泵B,泵B将隔离剂输送至冷却装置;The second reaction device includes: a reaction tank B, the reaction tank B is externally equipped with a heating jacket B, a stirrer B is arranged at the center of the top of the reaction tank B, and a feed valve with a feed valve B is provided on both sides of the top. The pipe, the feeding port with the sealing valve B and the connecting pipe with the switch valve B, the other end of the connecting pipe is connected to the vacuum pump; the heating jacket B is filled with circulating hot water, and the lower left side is the heat with the water inlet valve B The water inlet pipe, the upper right side is the hot water outlet pipe with the outlet valve B; the agitator B is driven by a motor and includes a stirring rod B. The end of the stirring rod B is connected to the stirring paddle B, and the end of the stirring rod B is connected to the liquid level of the isolating agent. The bubble paddle B; the height of the defoaming paddle B is adjustable, and is located in the reaction tank B near the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank B is provided with a discharge valve The discharge pipe of B, the discharge pipe is connected to pump B, and pump B transports the isolating agent to the cooling device;
所述冷却装置包括:反应罐C,所述反应罐C外设冷却套,反应罐C顶端中心位置设有搅拌器C,顶端两侧分别设有带有进料阀C的进料管及带有开关阀C的连接管,连接管另一端连接真空泵;所述冷却套C内通循环冷却水,左侧下方为带有进水阀C的冷却水进水管,右侧上方为带有出水阀C的冷却水出水管;所述搅拌器C通过电机驱动,包括搅拌棒C,搅拌棒C末端连接搅拌桨C;所述反应罐C底端设有带出料阀C的出料管,出料管连接出料装置;The cooling device includes: a reaction tank C, the reaction tank C is externally equipped with a cooling jacket, the top center of the reaction tank C is provided with a stirrer C, and both sides of the top are respectively provided with a feed pipe with a feed valve C and a belt There is a connecting pipe with an on-off valve C, and the other end of the connecting pipe is connected to a vacuum pump; the cooling jacket C is filled with circulating cooling water, the lower left side is a cooling water inlet pipe with an inlet valve C, and the upper right side is an outlet valve The cooling water outlet pipe of C; the agitator C is driven by a motor and includes a stirring rod C, the end of the stirring rod C is connected with a stirring paddle C; the bottom end of the reaction tank C is provided with a discharge pipe with a discharge valve C, The material pipe is connected to the discharge device;
所述出料装置包括料桶以及设于料桶入口处的消泡滤网。The discharging device includes a bucket and a defoaming filter screen arranged at the entrance of the bucket.
优选的,所述消泡桨A及消泡桨B的桨片垂直于液面,桨片上带有镂空网孔;所述桨片上的镂空网孔孔径按照大-中-小-大-中-小循 环排列。通过孔径递减的网孔,可以将搅拌时产生的泡沫剪切破碎。Preferably, the paddles of the defoaming paddle A and the defoaming paddle B are perpendicular to the liquid surface, and the paddles are provided with hollow mesh holes; the hollow mesh holes on the paddles are in the order of large-medium-small-large-medium- Arranged in small loops. Through the mesh with decreasing pore size, the foam generated during stirring can be sheared and broken.
优选的,所述消泡滤网包括由上到下排列的第一过滤网、第二过滤网和第三过滤网,并且第一过滤网网孔孔径>第二过滤网网孔孔径>第三过滤网网孔孔径。通过孔径递减的网孔,进一步将搅拌时产生的泡沫剪切破碎。Preferably, the defoaming filter includes a first filter, a second filter, and a third filter arranged from top to bottom, and the first filter mesh has a mesh diameter>the second filter mesh has a mesh diameter>the third filter mesh. The aperture of the filter mesh. Through the mesh with decreasing pore size, the foam generated during stirring is further sheared and broken.
隔离剂生产控制装置制备隔离剂,包括以下步骤:The release agent production control device prepares the release agent, including the following steps:
S1、打开第一反应装置加料口上的密封阀A,向反应罐A中加入按重量计70份水,同时开启搅拌,加热升温至60-70℃后依次加入按重量计聚乙烯醇3份、羧甲基纤维素2份和甘油单硬脂酸酯3份,搅拌15分钟后加入按重量计海藻酸钠2份,关闭加料口上的密封阀A,打开开关阀A,抽真空,搅拌30分钟;S1. Open the sealing valve A on the feeding port of the first reaction device, add 70 parts by weight of water to the reaction tank A, and at the same time turn on the stirring, heat to 60-70°C and then add 3 parts by weight of polyvinyl alcohol, 2 parts of carboxymethyl cellulose and 3 parts of glycerol monostearate. After stirring for 15 minutes, add 2 parts of sodium alginate by weight, close the sealing valve A on the feeding port, open the switch valve A, vacuum, and stir for 30 minutes ;
S2、打开第一反应装置底部的出料阀A,关闭开关阀A,停止抽真空,将反应罐A中的隔离剂通过泵A输送至研磨机,研磨机将隔离剂反应过程中产生的胶体物质研磨均匀;S2. Open the discharge valve A at the bottom of the first reaction device, close the switch valve A, stop vacuuming, and transfer the isolating agent in the reaction tank A to the grinder through the pump A, and the grinder will transfer the colloid produced during the reaction of the isolating agent The material is uniformly ground;
S3、研磨完成后,打开第二反应装置的进料阀B,将隔离剂输送至第二反应装置后关闭进料阀B,同时开启搅拌,将反应罐B升温至70-80℃后,打开加料口上的密封阀B,加入按重量计硬脂酸钠20份,关闭密封阀B,打开开关阀B,抽真空,恒温搅拌1小时;S3. After the grinding is completed, open the feed valve B of the second reaction device, and after the release agent is delivered to the second reaction device, close the feed valve B and turn on the stirring at the same time. After the reaction tank B is heated to 70-80°C, open On the sealing valve B on the feeding port, add 20 parts by weight of sodium stearate, close the sealing valve B, open the on-off valve B, vacuum, and stir at constant temperature for 1 hour;
S4、打开第二反应装置底部的出料阀B后关闭开关阀B,停止抽真空,打开冷却装置的进料阀C,通过泵B将第二反应装置内的隔离剂输送至反应罐C,输送完毕后关闭进料阀C,打开开关阀C,抽真空,并缓慢搅拌,将隔离剂冷却降温至30-40℃;S4. Open the discharge valve B at the bottom of the second reaction device, then close the switch valve B, stop vacuuming, open the feed valve C of the cooling device, and deliver the isolating agent in the second reaction device to the reaction tank C through the pump B. After delivery, close the feed valve C, open the on-off valve C, draw a vacuum, and slowly stir to cool the isolating agent to 30-40°C;
S5、打开冷却装置底部的出料阀C后关闭开关阀C,停止抽真空,将隔离剂放出至出料装置,隔离剂出料完毕后,将出料装置上的消泡滤网取下清洗干净,料桶密封保存。S5. Open the discharge valve C at the bottom of the cooling device and close the switch valve C, stop vacuuming, and discharge the isolating agent to the discharging device. After the isolating agent is discharged, remove the defoaming filter on the discharging device for cleaning Clean, sealed and stored in the barrel.
本发明有益技术效果:The beneficial technical effects of the present invention:
1.通过设置消泡搅拌桨消除搅拌时产生的泡沫,可以有效的控制隔离剂在生产过程中因搅拌而产生的泡沫;1. By setting the anti-foaming stirring paddle to eliminate the foam produced during stirring, the foam produced by the stirring during the production process of the release agent can be effectively controlled;
2.反应时抽真空,可以保证生产过程中的真空度,抑制泡沫的生成;2. Vacuuming during the reaction can ensure the vacuum in the production process and inhibit the formation of foam;
3.反应结束后在冷却过程中,继续保持真空状态,可以进一步消除残余泡沫;3. In the cooling process after the reaction, continue to maintain the vacuum state, which can further eliminate the residual foam;
4.出料时增加消泡滤网进一步消除泡沫,采用三层过滤网设计的消泡滤网,通过网孔孔径由大到小,可以将隔离剂中残留的泡沫充分剪切破碎。4. When discharging, add a defoaming filter to further eliminate foam. The defoaming filter with three-layer filter design is adopted. Through the mesh size from large to small, the residual foam in the release agent can be fully sheared and broken.
5.隔离剂合成反应分为两个阶段进行,第一阶段添加聚乙烯醇、羧甲基纤维素和甘油单硬脂酸酯,搅拌15分钟后加入海藻酸钠,可以保证各项原料充分混合均匀,在第一反应装置后配备研磨机,可以将混合反应过程中产生的凝胶物质研磨均匀,保证隔离剂质地均一,避免团聚。5. The synthesis reaction of the release agent is divided into two stages. In the first stage, polyvinyl alcohol, carboxymethyl cellulose and glycerol monostearate are added. After stirring for 15 minutes, sodium alginate is added to ensure that the raw materials are fully mixed. Uniformity, equipped with a grinder after the first reaction device, which can grind the gel material produced during the mixing reaction process uniformly to ensure the uniformity of the release agent and avoid agglomeration.
综上所述,本发明可以通过物理消泡有效控制生产过程中产生的泡沫,环保无污染,所得隔离剂液体泡沫含量少,有效减少了隔离剂对化学消泡剂的依赖性,避免了化学消泡剂对环境的污染和使用时对橡胶片性能的影响,既降低了生产成本又提高了隔离剂液体的产品性能和贮存稳定性。In summary, the present invention can effectively control the foam produced in the production process through physical defoaming, is environmentally friendly and has no pollution, and the obtained release agent has a low foam content, effectively reduces the release agent’s dependence on chemical defoamers, and avoids chemical The pollution of the defoamer to the environment and the impact on the performance of the rubber sheet during use not only reduces the production cost but also improves the product performance and storage stability of the release agent liquid.
附图说明Description of the drawings
图1为本发明的生产控制装置示意图;Figure 1 is a schematic diagram of the production control device of the present invention;
图2为消泡桨俯视图;Figure 2 is a top view of the defoaming paddle;
图3为消泡桨片网孔示意图;Figure 3 is a schematic diagram of the mesh of the defoaming paddle;
图4为消泡滤网结构示意图;Figure 4 is a schematic diagram of the structure of the defoaming filter;
图5为图4消泡滤网各层网孔孔径示意图。Fig. 5 is a schematic diagram of the mesh pore size of each layer of the defoaming filter of Fig. 4.
附图标记说明:Description of reference signs:
1、第一反应装置,2、第二反应装置,3、冷却装置,4、出料装置;1. The first reaction device, 2. The second reaction device, 3. The cooling device, 4. The discharging device;
11、反应罐A,12、密封阀A,13、搅拌器A,14、加热套A,15、开关阀A,16、出料阀A,17、连接泵A,18、研磨机;11. Reaction tank A, 12, sealing valve A, 13, agitator A, 14, heating jacket A, 15, on-off valve A, 16, discharge valve A, 17, connecting pump A, 18, grinder;
131、消泡桨A,132、搅拌棒A,133、搅拌桨A;131. Defoaming paddle A, 132, stirring rod A, 133, stirring paddle A;
21、反应罐B,22、密封阀B,23、搅拌器B,24、加热套B,25、开关阀B,26、出料阀B,27、连接泵B,28、进料阀B;21. Reaction tank B, 22, sealing valve B, 23, stirrer B, 24, heating jacket B, 25, on-off valve B, 26, discharge valve B, 27, connecting pump B, 28, feed valve B;
231、消泡桨A,232、搅拌棒A,233、搅拌桨A;231. Defoaming paddle A, 232, stirring rod A, 233, stirring paddle A;
01、一号桨片,02、二号桨片,03、三号桨片,04、四号桨片,05、五号桨片,06、六号桨片,07、搅拌棒;01. No. 1 paddle, No. 02, No. 2 paddle, No. 03, No. 3 paddle, No. 04, No. 4 paddle, No. 05, No. 5 paddle, No. 06, No. 6 paddle, 07, Stirring rod;
31、反应罐C,32、搅拌器C,33、冷却套,34、开关阀C,35、出料阀C,36、进料阀;31. Reaction tank C, 32, stirrer C, 33, cooling jacket, 34, switch valve C, 35, discharge valve C, 36, feed valve;
331、进水阀C1,332、出水阀C2;331, water inlet valve C1,332, water outlet valve C2;
41、消泡滤网,42、料桶;41. Defoaming filter, 42, material barrel;
411、第一过滤网,412、第二过滤网,413、第三过滤网。411. The first filter, 412, the second filter, 413, and the third filter.
具体实施方式Detailed ways
下面结合附图及实施例描述本发明具体实施方式:The specific implementation of the present invention will be described below with reference to the drawings and embodiments:
需要说明的是,本说明书所附图中示意的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应落在本发明所揭示的技术内容能涵盖的范围内。It should be noted that the structure, ratio, size, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification for the understanding and reading of those familiar with this technology, and are not intended to limit the implementation of the present invention. The limiting conditions, any structural modification, proportional relationship change or size adjustment, without affecting the effects and objectives that can be achieved by the present invention, should fall within the scope of the technical content disclosed in the present invention. Within range.
同时,本说明书中所引用的如“上”、“下”、“左”、“右”、 “中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for ease of description, not to limit the text. The scope of implementation of the invention, the change or adjustment of its relative relationship, shall be regarded as the scope of implementation of the invention without substantial changes to the technical content.
实施例:Examples:
一种隔离剂生产控制装置,包括:第一反应装置1,第二反应装置2,冷却装置3和出料装置4;A release agent production control device, comprising: a first reaction device 1, a second reaction device 2, a cooling device 3 and a discharging device 4;
所述第一反应装置1包括:反应罐A11,所述反应罐A11外设加热套A14,反应罐A11顶端中心位置设有搅拌器A13,顶端两侧分别设有带有密封阀A12的加料口及带有开关阀A15的连接管,连接管另一端连接真空泵;所述加热套A14内通循环热水,左侧下方为带有进水阀A141的热水进水管,右侧上方为带有出水阀A142的热水出水管;所述搅拌器A13通过电机驱动,包括搅拌棒A132,搅拌棒A132末端连接搅拌桨A133,靠近隔离剂液面处连接消泡桨A131;所述消泡桨A131高度可调,设于反应罐A11内靠近隔离剂液面处且在开启搅拌时不露出液面;所述反应罐A11底端设有带出料阀A16的出料管,出料管连接泵A17,泵A17将隔离剂输送至研磨机18;经研磨机18研磨后的隔离剂进入第二反应装置2;The first reaction device 1 includes: a reaction tank A11, the reaction tank A11 is provided with a heating jacket A14, a stirrer A13 is provided at the center of the top of the reaction tank A11, and a feeding port with a sealing valve A12 is provided on both sides of the top. And the connecting pipe with the switch valve A15, the other end of the connecting pipe is connected to the vacuum pump; the heating jacket A14 has circulating hot water inside, the lower left side is the hot water inlet pipe with the water inlet valve A141, and the upper right side is with The hot water outlet pipe of the water outlet valve A142; the agitator A13 is driven by a motor and includes a stirring rod A132. The end of the stirring rod A132 is connected with a stirring paddle A133, and a defoaming paddle A131 is connected near the liquid surface of the isolating agent; the defoaming paddle A131 The height is adjustable, and it is located in the reaction tank A11 near the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank A11 is provided with a discharge pipe with a discharge valve A16, and the discharge pipe is connected to the pump A17, the pump A17 delivers the release agent to the grinder 18; the release agent after being ground by the grinder 18 enters the second reaction device 2;
所述第二反应装置2包括:反应罐B21,所述反应罐B21外设加热套B24,反应罐B21顶端中心位置设有搅拌器B23,顶端两侧分别设有带有进料阀B28的进料管、带有密封阀B22的加料口及带有开关阀B25的连接管,连接管另一端连接真空泵;所述加热套B24内通循环热水,左侧下方为带有进水阀B241的热水进水管,右侧上方为带有出水阀B242的热水出水管;所述搅拌器B23通过电机驱动,包括搅拌棒B232,搅拌棒B232末端连接搅拌桨B233,靠近隔离剂液面处连接消泡桨B231;所述消泡桨B231高度可调,设于反应罐B21内靠 近隔离剂的液面处且在开启搅拌时不露出液面;所述反应罐B21底端设有带出料阀B26的出料管,出料管连接泵B27,泵B27将隔离剂输送至冷却装置3;The second reaction device 2 includes: a reaction tank B21, the reaction tank B21 is equipped with a heating jacket B24, a stirrer B23 is provided at the center of the top of the reaction tank B21, and inlets with feed valves B28 are respectively provided on both sides of the top. The material pipe, the feeding port with the sealing valve B22 and the connecting pipe with the switch valve B25, the other end of the connecting pipe is connected to the vacuum pump; the heating jacket B24 is filled with circulating hot water, and the lower left side is the one with the water inlet valve B241 The hot water inlet pipe, the upper right side is the hot water outlet pipe with the outlet valve B242; the agitator B23 is driven by a motor, including the stirring rod B232, the end of the stirring rod B232 is connected to the stirring paddle B233, and is connected near the liquid level of the isolating agent Defoaming paddle B231; The height of the defoaming paddle B231 is adjustable and is located in the reaction tank B21 close to the liquid surface of the release agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank B21 is provided with a belt discharge The discharge pipe of the valve B26 is connected to the pump B27, and the pump B27 delivers the isolating agent to the cooling device 3;
所述冷却装置3包括:反应罐C31,所述反应罐C31外设冷却套33,反应罐C31顶端中心位置设有搅拌器C32,顶端两侧分别设有带有进料阀C36的进料管及带有开关阀C34的连接管,连接管另一端连接真空泵;所述冷却套C33内通循环冷却水,左侧下方为带有进水阀C331的冷却水进水管,右侧上方为带有出水阀C332的冷却水出水管;所述搅拌器C32通过电机驱动,包括搅拌棒C321,搅拌棒C321末端连接搅拌桨C322;所述反应罐C31底端设有带出料阀C35的出料管,出料管连接出料装置4;The cooling device 3 includes: a reaction tank C31, the reaction tank C31 is externally provided with a cooling jacket 33, a stirrer C32 is provided at the center of the top of the reaction tank C31, and a feed pipe with a feed valve C36 is provided on both sides of the top. And the connecting pipe with the switch valve C34, the other end of the connecting pipe is connected to the vacuum pump; the cooling jacket C33 is filled with circulating cooling water, the lower left side is the cooling water inlet pipe with the water inlet valve C331, and the upper right side is the cooling water inlet pipe with water inlet valve C331. The cooling water outlet pipe of the outlet valve C332; the agitator C32 is driven by a motor and includes a stirring rod C321, the end of the stirring rod C321 is connected with a stirring paddle C322; the bottom end of the reaction tank C31 is provided with a discharge pipe with a discharge valve C35 , The discharge pipe is connected to the discharge device 4;
所述出料装置4包括料桶42以及设于料桶42入口处的消泡滤网41。The discharging device 4 includes a bucket 42 and a defoaming filter 41 provided at the entrance of the bucket 42.
优选的,所述消泡桨A131及消泡桨B231的桨片垂直于液面,桨片上带有镂空网孔。Preferably, the paddles of the defoaming paddle A131 and the defoaming paddle B231 are perpendicular to the liquid surface, and the paddles are provided with hollow mesh holes.
优选的,所述桨片上的镂空网孔孔径按照大-中-小-大-中-小循环排列。Preferably, the apertures of the hollow meshes on the paddles are arranged in a cycle of large-medium-small-large-medium-small.
优选的,所述消泡滤网41包括由上到下排列的第一过滤网411、第二过滤网412和第三过滤网413,并且第一过滤网411网孔孔径>第二过滤网412网孔孔径>第三过滤网413网孔孔径。Preferably, the defoaming filter 41 includes a first filter 411, a second filter 412, and a third filter 413 arranged from top to bottom, and the first filter 411 has a mesh size> the second filter 412 Mesh diameter> mesh diameter of the third filter screen 413.
隔离剂生产控制装置制备隔离剂,包括以下步骤:The release agent production control device prepares the release agent, including the following steps:
S1、打开第一反应装置1加料口上的密封阀A12,向反应罐A11中加入按重量计70份水,同时开启搅拌,加热升温至60-70℃后依次加入按重量计聚乙烯醇3份、羧甲基纤维素2份和甘油单硬脂酸酯3份,搅拌15分钟后加入按重量计海藻酸钠2份,关闭加料口上的 密封阀A12,打开开关阀A15,抽真空,搅拌30分钟;S1. Open the sealing valve A12 on the feeding port of the first reaction device 1, add 70 parts by weight of water to the reaction tank A11, and at the same time turn on the stirring, heat to 60-70°C and then add 3 parts by weight of polyvinyl alcohol in sequence , 2 parts of carboxymethyl cellulose and 3 parts of glycerol monostearate, add 2 parts of sodium alginate by weight after stirring for 15 minutes, close the sealing valve A12 on the feeding port, open the on-off valve A15, vacuum, and stir for 30 minute;
S2、打开第一反应装置1底部的出料阀A16,关闭开关阀A15,停止抽真空,将反应罐A11中的隔离剂通过泵A17输送至研磨机18,研磨机18将隔离剂反应过程中产生的胶体物质研磨均匀;S2. Open the discharge valve A16 at the bottom of the first reaction device 1, close the switch valve A15, stop vacuuming, and transfer the isolating agent in the reaction tank A11 to the grinder 18 through the pump A17, and the grinder 18 will react the isolating agent in the process The colloidal substance produced is evenly ground;
S3、研磨完成后,打开第二反应装置2的进料阀B28,将隔离剂输送至第二反应装置2后关闭进料阀B28,同时开启搅拌,将反应罐B21升温至70-80℃后,打开加料口上的密封阀B22,加入按重量计硬脂酸钠20份,关闭密封阀B22,打开开关阀B25,抽真空,恒温搅拌1小时;S3. After the grinding is completed, open the feed valve B28 of the second reaction device 2 to deliver the isolating agent to the second reaction device 2 and close the feed valve B28 while turning on the stirring. After the reaction tank B21 is heated to 70-80°C , Open the sealing valve B22 on the feeding port, add 20 parts by weight of sodium stearate, close the sealing valve B22, open the switch valve B25, vacuum, and stir at constant temperature for 1 hour;
S4、打开第二反应装置2底部的出料阀B26后关闭开关阀B25,停止抽真空,打开冷却装置3的进料阀C36,通过泵B27将第二反应装置2内的隔离剂输送至反应罐C31,输送完毕后关闭进料阀C36,打开开关阀C34,抽真空,并缓慢搅拌,将隔离剂冷却降温至30-40℃;S4. Open the discharge valve B26 at the bottom of the second reaction device 2 and then close the switch valve B25, stop vacuuming, open the feed valve C36 of the cooling device 3, and deliver the isolating agent in the second reaction device 2 to the reaction through the pump B27 Tank C31, after delivery, close the feed valve C36, open the on-off valve C34, evacuate, and slowly stir to cool the isolating agent to 30-40°C;
S5、打开冷却装置3底部的出料阀C35后关闭开关阀C34,停止抽真空,将隔离剂放出至出料装置4,隔离剂出料完毕后,将出料装置4上的消泡滤网41取下清洗干净,料桶42密封保存。S5. Open the discharge valve C35 at the bottom of the cooling device 3 and then close the switch valve C34, stop vacuuming, and discharge the isolating agent to the discharging device 4. After the isolating agent is discharged, the defoaming filter on the discharging device 4 41 is removed and cleaned, and the material barrel 42 is sealed and stored.
取实施例中获得的隔离剂与常规搅拌获得的隔离剂进行对比,在采用同样配方的情况下,实施例所得的隔离剂泡沫含量极少,而对照例隔离剂含泡沫量较高;其密封贮存鼓桶情况如下表:Take the release agent obtained in the example and compare it with the release agent obtained by conventional stirring. In the case of using the same formula, the release agent obtained in the example has very little foam content, while the release agent of the control example has a higher foam content; its sealing The storage drums are as follows:
表1 隔离剂贮存鼓桶情况对比表Table 1 Comparison table of isolation agent storage drums
贮存时间Storage time 实施例Example 对照例Control example
1个月1 month 无鼓桶现象No drum phenomenon 轻微鼓桶Slight drum
2个月2 months 无鼓桶现象No drum phenomenon 鼓桶明显Drum barrel is obvious
3个月3 months 无鼓桶现象No drum phenomenon 鼓桶严重需放气The drum needs to be deflated seriously
由上表可见,普通生产工艺获得的液体隔离剂,在贮存过程中液 体内部的泡沫不断上浮破碎,导致鼓桶现象,随着贮存时间的增加,鼓桶现象越来越严重,必须进行放气才可以保证贮存的安全性;而实施例中的液体隔离剂,由于生产过程中采用了有效的消泡措施,液体内部并无大量气泡存在,因此贮存稳定,安全性高。As can be seen from the above table, the liquid release agent obtained by the ordinary production process, the foam inside the liquid constantly rises and breaks during the storage process, resulting in the drum barrel phenomenon. With the increase of storage time, the drum barrel phenomenon becomes more and more serious and must be deflated In order to ensure the safety of storage, the liquid isolating agent in the embodiment adopts effective defoaming measures during the production process, and there is no large amount of bubbles in the liquid, so the storage is stable and the safety is high.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, etc. made without departing from the spirit and principle of the present invention Simplified, all should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (4)

  1. 一种隔离剂生产控制装置,其特征在于,包括:第一反应装置(1),第二反应装置(2),冷却装置(3)和出料装置(4);A release agent production control device, which is characterized by comprising: a first reaction device (1), a second reaction device (2), a cooling device (3) and a discharging device (4);
    所述第一反应装置(1)包括:反应罐A(11),所述反应罐A(11)外设加热套A(14),反应罐A(11)顶端中心位置设有搅拌器A(13),顶端两侧分别设有带有密封阀A(12)的加料口及带有开关阀A(15)的连接管,连接管另一端连接真空泵;所述加热套A(14)内通循环热水,左侧下方为带有进水阀A(141)的热水进水管,右侧上方为带有出水阀A(142)的热水出水管;所述搅拌器A(13)通过电机驱动,包括搅拌棒A(132),搅拌棒A(132)末端连接搅拌桨A(133),靠近隔离剂液面处连接消泡桨A(131);所述消泡桨A(131)高度可调,设于反应罐A(11)内靠近隔离剂液面处且在开启搅拌时不露出液面;所述反应罐A(11)底端设有带出料阀A(16)的出料管,出料管连接泵A(17),泵A(17)将隔离剂输送至研磨机(18);经研磨机(18)研磨后的隔离剂进入第二反应装置(2);The first reaction device (1) includes: a reaction tank A (11), the reaction tank A (11) is externally equipped with a heating jacket A (14), and the top center of the reaction tank A (11) is provided with a stirrer A ( 13), the two sides of the top are respectively provided with a feeding port with a sealing valve A (12) and a connecting pipe with a switch valve A (15), and the other end of the connecting pipe is connected to a vacuum pump; the heating jacket A (14) has an internal connection Circulating hot water, the lower left side is the hot water inlet pipe with water inlet valve A (141), the upper right side is the hot water outlet pipe with water outlet valve A (142); the agitator A (13) passes Driven by a motor, including stirring rod A (132), the end of stirring rod A (132) is connected with stirring paddle A (133), and the antifoaming paddle A (131) is connected near the liquid level of the release agent; The height is adjustable, and it is located in the reaction tank A (11) close to the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the bottom end of the reaction tank A (11) is provided with a discharge valve A (16) The discharge pipe is connected to the pump A (17), and the pump A (17) transports the isolating agent to the grinder (18); the isolating agent after being ground by the grinder (18) enters the second reaction device (2);
    所述第二反应装置(2)包括:反应罐B(21),所述反应罐B(21)外设加热套B(24),反应罐B(21)顶端中心位置设有搅拌器B(23),顶端两侧分别设有带有进料阀B(28)的进料管、带有密封阀B(22)的加料口及带有开关阀B(25)的连接管,连接管另一端连接真空泵;所述加热套B(24)内通循环热水,左侧下方为带有进水阀B(241)的热水进水管,右侧上方为带有出水阀B(242)的热水出水管;所述搅拌器B(23)通过电机驱动,包括搅拌棒B(232),搅拌棒B(232)末端连接搅拌桨B(233),靠近隔离剂液面处连接消泡桨B(231);所述消泡桨B(231)高度可调,设于反应罐B(21)内靠近隔离剂的液面处且在开启搅拌时不露出液面;所述反应罐B(21)底端设有带 出料阀B(26)的出料管,出料管连接泵B(27),泵B(27)将隔离剂输送至冷却装置(3);The second reaction device (2) includes: a reaction tank B (21), the reaction tank B (21) is provided with a heating jacket B (24), and the top center of the reaction tank B (21) is provided with a stirrer B ( 23). Both sides of the top are provided with a feeding pipe with a feeding valve B (28), a feeding port with a sealing valve B (22), and a connecting pipe with a switch valve B (25). The connecting pipes are separate One end is connected to a vacuum pump; the heating jacket B (24) is filled with circulating hot water, the lower left side is the hot water inlet pipe with the water inlet valve B (241), and the upper right side is the water outlet valve B (242) Hot water outlet pipe; the agitator B (23) is driven by a motor, including a stirring rod B (232), the end of the stirring rod B (232) is connected with a stirring paddle B (233), and a defoaming paddle is connected near the liquid level of the isolating agent B (231); the height of the defoaming paddle B (231) is adjustable, and is located in the reaction tank B (21) close to the liquid surface of the isolating agent and does not expose the liquid surface when the stirring is turned on; the reaction tank B ( 21) The bottom end is provided with a discharge pipe with a discharge valve B (26), the discharge pipe is connected to pump B (27), and pump B (27) delivers the isolating agent to the cooling device (3);
    所述冷却装置(3)包括:反应罐C(31),所述反应罐C(31)外设冷却套(33),反应罐C(31)顶端中心位置设有搅拌器C(32),顶端两侧分别设有带有进料阀C(36)的进料管及带有开关阀C(34)的连接管,连接管另一端连接真空泵;所述冷却套C(33)内通循环冷却水,左侧下方为带有进水阀C(331)的冷却水进水管,右侧上方为带有出水阀C(332)的冷却水出水管;所述搅拌器C(32)通过电机驱动,包括搅拌棒C(321),搅拌棒C(321)末端连接搅拌桨C(322);所述反应罐C(31)底端设有带出料阀C(35)的出料管,出料管连接出料装置(4);The cooling device (3) includes a reaction tank C (31), the reaction tank C (31) is externally provided with a cooling jacket (33), and the top center of the reaction tank C (31) is provided with a stirrer C (32), The two sides of the top are respectively provided with a feeding pipe with a feeding valve C (36) and a connecting pipe with a switch valve C (34), and the other end of the connecting pipe is connected to a vacuum pump; the cooling jacket C (33) is internally circulating Cooling water, the lower left side is the cooling water inlet pipe with water inlet valve C (331), and the upper right side is the cooling water outlet pipe with water outlet valve C (332); the agitator C (32) passes through the motor Drive, including a stirring rod C (321), the end of the stirring rod C (321) is connected to a stirring paddle C (322); the bottom end of the reaction tank C (31) is provided with a discharge pipe with a discharge valve C (35), The discharge pipe is connected to the discharge device (4);
    所述出料装置(4)包括料桶(42)以及设于料桶(42)入口处的消泡滤网(41)。The discharging device (4) includes a bucket (42) and a defoaming filter screen (41) arranged at the entrance of the bucket (42).
  2. 根据权利要求1所述的一种隔离剂生产控制装置,其特征在于,所述消泡桨A(131)及消泡桨B(231)的桨片垂直于液面,桨片上带有镂空网孔,所述桨片上的镂空网孔孔径按照大-中-小-大-中-小循环排列。A release agent production control device according to claim 1, wherein the paddles of the defoaming paddle A (131) and the defoaming paddle B (231) are perpendicular to the liquid surface, and the paddles are provided with a hollow mesh Holes, the apertures of the hollow meshes on the paddles are arranged in a cycle of large-medium-small-large-medium-small.
  3. 根据权利要求1所述的一种隔离剂生产控制装置,其特征在于,所述消泡滤网(41)包括由上到下排列的第一过滤网(411)、第二过滤网(412)和第三过滤网(413),并且第一过滤网(411)网孔孔径>第二过滤网(412)网孔孔径>第三过滤网(413)网孔孔径。A release agent production control device according to claim 1, wherein the defoaming filter screen (41) comprises a first filter screen (411) and a second filter screen (412) arranged from top to bottom. And the third filter screen (413), and the first filter screen (411) mesh size>the second filter screen (412) mesh size>the third filter screen (413) mesh size.
  4. 根据权利要求1所述的一种隔离剂生产控制装置制备隔离剂的方法,其特征在于,包括以下步骤:The method for preparing a release agent by a release agent production control device according to claim 1, characterized in that it comprises the following steps:
    S1、打开第一反应装置(1)加料口上的密封阀A(12),向反应罐A(11)中加入按重量计70份水,同时开启搅拌,加热升温至60-70℃ 后依次加入按重量计聚乙烯醇3份、羧甲基纤维素2份和甘油单硬脂酸酯3份,搅拌15分钟后加入按重量计海藻酸钠2份,关闭加料口上的密封阀A(12),打开开关阀A(15),抽真空,搅拌30分钟;S1. Open the sealing valve A (12) on the feeding port of the first reaction device (1), add 70 parts by weight of water to the reaction tank A (11), and at the same time turn on the stirring, heat to 60-70°C and then add sequentially 3 parts by weight of polyvinyl alcohol, 2 parts of carboxymethyl cellulose and 3 parts of glycerol monostearate. After stirring for 15 minutes, add 2 parts of sodium alginate by weight, and close the sealing valve A (12) on the feeding port. , Open on-off valve A (15), vacuum, and stir for 30 minutes;
    S2、打开第一反应装置(1)底部的出料阀A(16),关闭开关阀A(15),停止抽真空,将反应罐A(11)中的隔离剂通过泵A(17)输送至研磨机(18),研磨机(18)将隔离剂反应过程中产生的胶体物质研磨均匀;S2. Open the discharge valve A (16) at the bottom of the first reaction device (1), close the switch valve A (15), stop vacuuming, and deliver the isolating agent in the reaction tank A (11) through the pump A (17) To the grinder (18), the grinder (18) grinds the colloidal substances produced during the reaction of the release agent evenly;
    S3、研磨完成后,打开第二反应装置(2)的进料阀B(28),将隔离剂输送至第二反应装置(2)后关闭进料阀B(28),同时开启搅拌,将反应罐B(21)升温至70-80℃后,打开加料口上的密封阀B(22),加入按重量计硬脂酸钠20份,关闭密封阀B(22),打开开关阀B(25),抽真空,恒温搅拌1小时;S3. After the grinding is completed, open the feed valve B (28) of the second reaction device (2), deliver the isolating agent to the second reaction device (2), close the feed valve B (28), and turn on the stirring at the same time. After the reaction tank B (21) is heated to 70-80°C, open the sealing valve B (22) on the feeding port, add 20 parts of sodium stearate by weight, close the sealing valve B (22), and open the switch valve B (25 ), vacuum and stir at constant temperature for 1 hour;
    S4、打开第二反应装置(2)底部的出料阀B(26)后关闭开关阀B(25),停止抽真空,打开冷却装置(3)的进料阀C(36),通过泵B(27)将第二反应装置(2)内的隔离剂输送至反应罐C(31),输送完毕后关闭进料阀C(36),打开开关阀C(34),抽真空,并缓慢搅拌,将隔离剂冷却降温至30-40℃;S4. Open the discharge valve B (26) at the bottom of the second reaction device (2), close the switch valve B (25), stop vacuuming, open the feed valve C (36) of the cooling device (3), and pass the pump B (27) Transport the isolating agent in the second reaction device (2) to the reaction tank C (31), close the feed valve C (36), open the on-off valve C (34), vacuum, and slowly stir after the delivery is complete , Cool the release agent to 30-40℃;
    S5、打开冷却装置(3)底部的出料阀C(35)后关闭开关阀C(34),停止抽真空,将隔离剂放出至出料装置(4),隔离剂出料完毕后,将出料装置(4)上的消泡滤网(41)取下清洗干净,料桶(42)密封保存。S5. Open the discharge valve C (35) at the bottom of the cooling device (3) and then close the switch valve C (34), stop vacuuming, and discharge the isolating agent to the discharging device (4). After the isolating agent is discharged, remove The defoaming filter (41) on the discharging device (4) is removed and cleaned, and the material bucket (42) is sealed and stored.
PCT/CN2019/129707 2019-12-11 2019-12-30 Release agent production control system WO2021114428A1 (en)

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