WO2021114217A1 - Method for manufacturing paper tampon applicator - Google Patents

Method for manufacturing paper tampon applicator Download PDF

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Publication number
WO2021114217A1
WO2021114217A1 PCT/CN2019/125100 CN2019125100W WO2021114217A1 WO 2021114217 A1 WO2021114217 A1 WO 2021114217A1 CN 2019125100 W CN2019125100 W CN 2019125100W WO 2021114217 A1 WO2021114217 A1 WO 2021114217A1
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WO
WIPO (PCT)
Prior art keywords
paper
tube
cardboard
tampon
manufacturing
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PCT/CN2019/125100
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French (fr)
Chinese (zh)
Inventor
吴静茹
Original Assignee
吴静茹
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Publication date
Application filed by 吴静茹 filed Critical 吴静茹
Priority to PCT/CN2019/125100 priority Critical patent/WO2021114217A1/en
Publication of WO2021114217A1 publication Critical patent/WO2021114217A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/20Tampons, e.g. catamenial tampons; Accessories therefor
    • A61F13/26Means for inserting tampons, i.e. applicators

Definitions

  • the invention relates to a manufacturing method of feminine hygiene product accessories, in particular to a manufacturing method of a paper tampon catheter that can be inserted into the body to absorb menstrual blood.
  • the common catheter-type tampon roughly includes a catheter, a tampon and a push tube; the catheter is used to insert a woman’s vagina, and the tip of the catheter is hemispherical and has several extensions that can be stretched and deformed.
  • the tampon is located in the catheter, and the push tube can be pushed from the rear end of the tampon, so that the tampon stretches out the multiple flaps to be placed in the proper position in the female vagina, and the catheter And the push tube can be discarded.
  • Another way of use is to replace the aforementioned push tube with the user's finger, insert the finger into the catheter, and push the tampon forward from the rear end of the catheter.
  • the catheters and push tubes used are all plastic products, which will cause environmental problems.
  • paper tampon catheters have become the object of the industry's eager development and mass production.
  • the structure of a paper tampon catheter is not as simple as a paper straw. Its front end still needs to have several flaps that are preset to be bent inward and can be elastically stretched. At the same time, it also needs to take into account the comfort of inserting into the female vagina. Therefore, the paper suction control method that only uses narrow paper strips to spirally overlap and revolve cannot be applied to paper tampon catheters.
  • the purpose of the present invention is to provide a method for manufacturing a paper tampon catheter, which can be made of paper-based materials to conform to the concept of environmental protection.
  • the second object of the present invention is to provide a method for manufacturing a paper tampon catheter, the paper tampon catheter made can be smoothly and comfortably inserted into the vagina of women, and the tip of the paper tampon catheter is in a hemispherical shape. It can be bent and can be elastically stretched when the sliver is pushed out.
  • Another object of the present invention is to provide a method for manufacturing a paper tampon catheter, which can quickly and smoothly withdraw the paper tampon catheter from the shaping mold after the shaping is completed.
  • Another object of the present invention is to provide a method for manufacturing a paper tampon catheter.
  • the prepared paper tampon catheter has a more concise appearance and can prevent the flaps from falling off into the vagina of the user.
  • the "front” and “rear” mentioned in the full text of the present invention refer to the direction of use when the tampon paper cannula is inserted into the female vagina.
  • the part that first touches the female vagina is called “front” and is pinched by the user.
  • the part that stops outside the body is the “rear”; the "head” and “tail” mentioned in the full text of the present invention are defined according to the conveying direction of the production line, and the conveying direction is from the tail end to the head end.
  • the manufacturing method of the paper tampon catheter of the present invention includes the following steps: providing a cardboard with a structural layer located between an inner layer and an outer layer, and the structural layer has a plurality of flaps located at the front end of a paper body ,
  • the structural layer has a weakened portion located adjacent to the plurality of flaps and the paper body, the inner layer and the outer layer both cover the plurality of flaps and the weakened portion; and heat the cardboard and heat the cardboard Rolled into a partially overlapping tube to form a paper sliver catheter, and the inner layer is located at the innermost layer of the paper sliver catheter, the several flaps are located at the front end of the paper sliver catheter, and the paper The front opening of the cotton sliver tube is smaller than the rear opening.
  • the method for manufacturing the paper tampon catheter of the present invention can use all paper materials to make the paper tampon catheter to comply with the concept of environmental protection.
  • the prepared paper sliver catheter can be made of inner layer, structural layer and outer layer with different paper characteristics, so that its front end can be bent in a hemispherical shape, and can be elastically stretched when the sliver is pushed out.
  • the inner, outer layer and front end are quite smooth, so whether the paper tampon catheter is inserted into the vagina or the tampon is pushed out of the paper tampon catheter, it will not cause discomfort to the user, and the operation Smooth, convenient and safe.
  • the partially overlapping part of the paper tampon tube is preferably not bonded.
  • the front end of the paper tampon tube can be slightly expanded when the tampon is pushed, which has the functions of improving the smoothness of the operation of pushing out the tampon.
  • the rear end of the cardboard can be rewinded to form a stop, or after the cardboard is rolled into a tube, the cardboard can be rewinded from the rear end to form a stop. unit.
  • the finger can touch the blocking part and not slip off easily, which has the functions of improving the convenience of operation and the like.
  • a non-slip part in the process of rolling the cardboard into a tube, can be formed on the circumferential surface of the cardboard together.
  • the fingers can touch the anti-slip part and not slip off easily, which has the effects of improving the convenience of operation and the like.
  • the plurality of flaps and the weakened portion can be formed on a first paper material, a second paper material is provided with adhesive, and a third paper material is provided with adhesive, and the second paper material and the third paper material are provided with adhesive.
  • Paper materials are respectively rolled and adhered on two opposite surfaces of the first paper material to form a paper tape, and the paper tape is cut to form the cardboard. In this way, the paper tampon catheter can be produced continuously and automatically, which has the effects of improving production efficiency and the like.
  • the paper tape can be guided through a curling component to rewind the rear end of the paper tape to form a flange. After the paper tape is cut to form the cardboard, the flange forms a stop. In this way, when the user is holding the paper tampon catheter, the finger can touch the blocking part and not slip off easily, which has the functions of improving the convenience of operation and the like.
  • the curling assembly may have a rewinder and a plurality of conveying rollers, and the conveying rollers can contact and convey the paper tape, and the paper tape passes through the rewinder to reverse the rear end and continue to align to each conveying roller.
  • a neck of the roller is successively formed into the flange. In this way, the flange can be continuously and automatically formed, and the flange is not easily deformed during the conveying process, which has the effects of improving product quality and the like.
  • a notch may be cut at the rear end of the paper tape at predetermined intervals, and then the rear end of the paper tape may be rewinded to form the flange.
  • the head end of the paper tape can be guided to be wound on the circumferential surface of a tube roll mold before the paper tape is cut.
  • the paper tampon catheter can be produced continuously and automatically, which has the effects of improving production efficiency and the like.
  • the cardboard can be pressed against by several rolling wheel sets to maintain winding on the circumferential surface of the tube coiling mold, and the several rolling wheel sets can collectively surround the circumferential surface of the tube rolling mold for more than half a circle,
  • the several rolling wheel sets can roll the cardboard to crimp and mold the cardboard into a tube shape. In this way, the cardboard can be smoothly crimped into a tube, which has the effects of improving production efficiency and product quality.
  • the air flow when the air flow is provided to the front end of the paper tampon tube, the air flow can be provided to the circumferential surface of the tube roll mold at the same time, so that the paper tampon tube does not fit the circumferential surface of the tube roll mold. In this way, the paper tampon tube can be blown forward more smoothly and separated from the tube roll mold, which has the effects of further improving production efficiency and the like.
  • Figure 1 is an exploded perspective view of a tampon paper catheter according to a preferred embodiment of the present invention before being formed;
  • Fig. 2 is an exploded perspective view of a paper catheter used with a cotton sliver according to a preferred embodiment of the present invention
  • FIG. 3 is a schematic diagram of a production line flow of a preferred embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a molded flap and a weakened portion of a preferred embodiment of the present invention
  • Fig. 5 is a schematic diagram of forming flanges and notches in a preferred embodiment of the present invention.
  • FIG. 6 is a schematic diagram of a preferred embodiment of the present invention in which the head end of the paper tape is guided into the crimping and shaping module and cut;
  • FIG. 7 is another perspective view of FIG. 6;
  • Fig. 8 is a schematic diagram of a preferred embodiment of the present invention when the formed paper tampon tube is retracted from the mold.
  • Figures 1 and 2 is a preferred embodiment of the manufacturing method of the paper tampon catheter of the present invention, which includes the following steps:
  • a cardboard 1 is provided, and the cardboard 1 has a structural layer 11 located between an inner layer 12 and an outer layer 13.
  • the inner layer 12 and the outer layer 13 may be respectively adhered to two opposite surfaces of the structural layer 11, but not limited to this; in other embodiments, the structural layer 11 and the inner layer 12
  • the structural layer 11 between the inner layer 12 and the outer layer 13 should be included in the scope of the present invention.
  • the inner layer 12 can be made of paper that is relatively smooth, not easy to fluff, and has a low coefficient of friction to improve the smoothness of the sliver T displacement;
  • the structural layer 11 can be made of paper such as thick cardboard to have sufficient The strength and hardness are not easy to be deformed and damaged;
  • the outer layer 13 can be made of softer and skin-friendly paper to improve the comfort when contacting the user’s vagina.
  • the thickness of the inner layer 12 and the outer layer 13 can be less than the thickness of the structural layer 11, so that the inner layer 12 and the outer layer 13 can conform to the structural layer 11 and be soft and fit.
  • the structural layer 11 has a plurality of petals 111 located at the front end of a paper main body 112, and the structural layer 11 has a weakened portion 113 located adjacent to the plurality of petals 111 and the paper main body 112, so that the multiple petals 111 are adjacent to the paper main body 112.
  • the sheet 111 is easier to be molded into a shape that is curved inward relative to the paper body 112 in the subsequent steps.
  • the weakened portion 113 may be, for example, at least one groove or cut mark. In this embodiment, several grooves arranged in parallel are selected to be presented, but it is not limited thereto. In other embodiments, the weakened portion 113 may also be a number of intermittent grooves or cuts arranged in parallel.
  • the weakened portion 113 when the weakened portion 113 is connected to the junction of any two adjacent petals 111, the aforementioned effect of easy shaping can be further improved.
  • the inner layer 12 and the outer layer 13 both cover the plurality of flaps 111 and the weakened portion 113.
  • the cardboard 1 is rolled into a partially overlapping tube, so that the front end of the cardboard 1 can be encircled to form a front end opening 14, and the rear end of the cardboard 1 is encircled to form a rear end opening 15, and the cardboard 1
  • the front end is generally hemispherical, so that the plurality of petals 111 are bent inward, and the front end opening 14 is smaller than the rear end opening 15.
  • the cardboard 1 should be continuously heated to remove the moisture in the cardboard 1, so that the cardboard 1 can maintain a tubular shape after curling and shaping to form a paper Quality cotton sliver catheter P.
  • the inner layer 12 is located at the innermost layer of the paper sliver catheter P, and the plurality of flaps 111 are located at the front end of the paper sliver catheter P.
  • the partially overlapping part of the paper tampon tube P is preferably not bonded, and the inner edge of the paper tampon tube P is not exposed to the outside, and the outer edge of the paper tampon tube P is exposed to the outside.
  • an edge line L extending from the front end to the rear end is formed.
  • the rear end of the cardboard 1 can be rewinded to form a stop 16 so that when the user holds the paper tampon tube P, the fingers can touch the stop
  • the stopper 16 is not easy to slip off; or, after the cardboard 1 is rolled into a tube, the stopper 16 can be formed by rewinding the cardboard 1 from the rear end.
  • a non-slip part 17 can be formed on the circumferential surface of the cardboard 1 together.
  • the non-slip part 17 can be, for example, a number of grooves, ring grooves, and protrusions. Strips, bumps or other equivalent structures, so that the user can pinch and not slip off easily.
  • a paper tampon tube P can be produced in this embodiment, and the rear end opening 15 of the paper tampon tube P can be used to insert a tampon T.
  • the user can pinch the anti-slip part 17 of the paper tampon catheter P with fingers, insert the front end of the paper tampon catheter P into the vagina, and then push the tampon T toward the front end opening 14 .
  • the tampon T moves forward smoothly because it contacts the inner layer 12 of the paper tampon catheter P.
  • the tampon T touches the inner layer 12 to align the plurality of flaps 111
  • the tampon T that continues to advance can open the plurality of flaps 111 to open the front end of the paper tampon catheter P 14 expansion, and the tampon T can also drive the tip of the paper tampon catheter P to expand slightly with the advancement of the tampon T, so the tampon T can be smoothly pushed out until it is completely separated from the paper
  • the tampon catheter P is inserted into the vagina at an appropriate depth.
  • the paper tampon catheter P can have good safety in use.
  • this embodiment in order to improve the production efficiency of the paper sliver tube P, this embodiment can be provided with a production line to continuously and automatically produce the paper sliver tube P.
  • the paper materials used to form the aforementioned structural layer 11, inner layer 12, and outer layer 13 can be erected on the head end of the production line in the form of rolls, respectively.
  • a first paper stock 2a, a second paper stock 2b, and a third paper stock 2c are respectively provided toward the end of the production line.
  • a forming group 3 can be used to form several flaps 21 and a weakened portion 22 on the first paper material 2a; in this embodiment, the first paper material 2a can be formed.
  • the present invention is not limited to forming the plurality of flaps 21 or the weakened portion 22 first. In other embodiments, the plurality of flaps 21 or the weakened portion 22 may also be formed at the same time.
  • the second paper material 2b and the third paper material 2c are provided with glue, and the second paper material 2b and the third paper material 2c are respectively adhered to the first paper
  • the two opposite surfaces of the material 2a form a paper tape 2
  • the front end of the paper tape 2 has the plurality of flaps 21 and the weakened portion 22 covered by the second paper material 2b and the third paper material 2c.
  • the second paper stock 2b and the third paper stock 2c can be sprayed with glue on the surface of the first paper stock 2a, and the second paper stock 2b and the third paper stock 2c can be sprayed.
  • the part with adhesive is guided together with the first paper material 2a having the plurality of flaps 21 and the weakened portion 22 through a roller group 4, so that the second paper material 2b and the third paper material 2b and the third paper material 2b are guided by the roller group 4
  • the paper material 2c is respectively rolled and bonded to the two opposite surfaces of the first paper material 2a.
  • the present invention does not limit the sequence of forming the plurality of flaps 21 and the weakened portion 22 on the first paper material 2a, and applying glue to the second paper material 2b and the third paper material 2c.
  • the curling assembly 5 may include a rewinder 51 and a plurality of conveying rollers 52.
  • the conveying rollers 52 can contact the paper belt 2 and transport the paper belt 2 to the end of the production line.
  • the device 51 is located in front of the plurality of conveying rollers 52, and the rear end of the paper tape 2 can be reversed when the paper tape 2 passes, and each of the conveying rollers 52 may have a neck 521 through which the paper tape 2 is rolled.
  • the rolled part of the device 51 can be continuously aligned to the neck 521 of each conveying roller 52, so that the flange 23 is continuously formed.
  • a stamping tool can be used in the manufacturing process.
  • group 6 a notch 24 is cut at the rear end of the paper tape 2 at predetermined intervals, and then the rear end of the paper tape 2 is rewinded to form the aforementioned flange 23.
  • the leading end of the paper tape 2 is guided into a crimping and shaping module 7 and wound on the circumferential surface 711 of a coiling mold 71 of the crimping and shaping module 7 After that, the paper tape 2 is cut by a cutter 72 to form the aforementioned cardboard 1.
  • the cardboard 1 can be pressed against by a plurality of rolling wheel sets 73 to maintain the winding around the circumferential surface 711 of the tube roll mold 71, and the plurality of rolling wheel sets 73 can roll the cardboard 1 to make the cardboard 1 Crimping and molding to form a tube; wherein, the aforementioned action of crimping the cardboard 1 can be performed in a heating chamber, or for example, heating the tube coil mold 71 to wind the cardboard 1 on the circumferential surface 711 of the tube coil mold 71 The moisture in it can be removed, and it is easy to maintain the tubular shape.
  • the plurality of rolling wheel sets 73 may have at least one shaping wheel 731 and at least one maintaining wheel 732, and the plurality of rolling wheel sets 73 may be common
  • the circumferential surface 711 surrounding the tube rolling mold 71 is more than half a circle, so that the front end of the cardboard 1 is shaped into a curved shape by the shaping wheel 731.
  • the circumferential surface of the shaping wheel 731 and the maintaining wheel 732 may have concave portions, and the circumferential surface 711 of the tube rolling mold 71 may have corresponding convex portions (or the opposite arrangement), so that when the cardboard 1 is crimped, synchronously The aforementioned anti-slip part 17 is formed on the cardboard 1.
  • the inside of the tube roll mold 71 may have several air passages 712, so that after completing the shaping of the cardboard 1 to make the paper sliver tube P, first The several rolling wheel sets 73 are retracted, and then air is provided from the inside of the paper sliver tube P to the front end, so that the paper sliver tube P is blown forward to escape from the tube roll mold 71.
  • several of the air passages 712 can be connected to the circumferential surface 711 of the tube roll mold 71, so that when airflow is provided to the front end of the paper sliver tube P, the tube roll mold 71 can be simultaneously provided with air flow.
  • the circumferential surface 711 of the tube provides air flow, so that the paper tampon tube P does not adhere to the circumferential surface 711 of the tube reeling mold 71, but can be blown forward more smoothly to escape from the tube reeling mold 71.
  • the manufacturing method of the paper tampon catheter of the present invention can use all paper materials to make the paper tampon catheter to comply with the concept of environmental protection.
  • the prepared paper sliver catheter can be made of inner layer, structural layer and outer layer with different paper characteristics, so that its front end can be bent in a hemispherical shape, and can be elastically stretched when the sliver is pushed out.
  • the inner, outer layer and front end are quite smooth, so whether the paper tampon catheter is inserted into the vagina or the tampon is pushed out of the paper tampon catheter, it will not cause discomfort to the user, and the operation Smooth, convenient and safe.

Abstract

A method for manufacturing a paper tampon applicator, used for solving the problem of incapability of forming a paper tampon applicator (P) at present, and comprising the following steps: providing a paperboard (1), the paperboard (1) having a structural layer (11) located between an inner layer (12) and an outer layer (13), and the structural layer (11) having a plurality of petals (111) located at a front end of a paperboard body (112), the structural layer (11) having a weakened portion (113) located at a position where the plurality of petals (111) are adjacent to the paperboard body (112), and the inner layer (12) and the outer layer (13) both covering the plurality of petals (111) and the weakened portion (113); and heating the paperboard (1) and rolling the paperboard (1) into a partially overlapping tubular shape to form the paper tampon applicator (P), the inner layer (12) being located at the innermost layer of the paper tampon applicator (p), the plurality of petals (111) being located at a front end of the paper tampon applicator (p), and a front end opening (14) of the paper tampon applicator (p) being smaller than a rear end opening (15).

Description

纸质棉条导管的制造方法Manufacturing method of paper tampon catheter 技术领域Technical field
本发明涉及一种女性卫生用品配件的制造方法,尤其是一种可将卫生棉条置入体内以吸收经血的纸质棉条导管的制造方法。The invention relates to a manufacturing method of feminine hygiene product accessories, in particular to a manufacturing method of a paper tampon catheter that can be inserted into the body to absorb menstrual blood.
背景技术Background technique
首先,常见的导管式棉条大致上包含有一个导管、一个棉条及一个推管;该导管是用以插入女性阴道,该导管的前端呈半球状并具有可向外撑开变形的数个瓣片,该棉条位于该导管中,该推管则可从该棉条的后端抵推,使该棉条撑开该数个瓣片以置入女性阴道中的适当位置,而该导管及该推管即可予以丢弃。另一种使用方式则是以使用者的手指取代前述的推管,将手指穿入该导管中,从该导管的后端抵推该棉条前进。但无论是何种使用方式,所用的导管及推管都是塑料制品,都会造成不环保的问题。First of all, the common catheter-type tampon roughly includes a catheter, a tampon and a push tube; the catheter is used to insert a woman’s vagina, and the tip of the catheter is hemispherical and has several extensions that can be stretched and deformed. The tampon is located in the catheter, and the push tube can be pushed from the rear end of the tampon, so that the tampon stretches out the multiple flaps to be placed in the proper position in the female vagina, and the catheter And the push tube can be discarded. Another way of use is to replace the aforementioned push tube with the user's finger, insert the finger into the catheter, and push the tampon forward from the rear end of the catheter. However, no matter how it is used, the catheters and push tubes used are all plastic products, which will cause environmental problems.
为此,在世界各国相继推行减塑法令后,「纸质棉条导管」遂成为业者亟欲研发与量产的对象。然而,纸质棉条导管的结构不如纸吸管单纯,其前端尚需有预设为内弯且可被弹性撑开的数个瓣片,同时也需要顾及在插入女性阴道时的舒适性等问题,故仅以窄纸条螺旋交叠转绕的纸吸管制法并无法适用于纸质棉条导管。For this reason, after the successive implementation of plastic reduction laws in various countries around the world, "paper tampon catheters" have become the object of the industry's eager development and mass production. However, the structure of a paper tampon catheter is not as simple as a paper straw. Its front end still needs to have several flaps that are preset to be bent inward and can be elastically stretched. At the same time, it also needs to take into account the comfort of inserting into the female vagina. Therefore, the paper suction control method that only uses narrow paper strips to spirally overlap and revolve cannot be applied to paper tampon catheters.
发明内容Summary of the invention
为解决上述问题,本发明的目的是提供一种纸质棉条导管的制造方法,可采用全纸质的材料制成纸质棉条导管,以符合环保概念。In order to solve the above-mentioned problems, the purpose of the present invention is to provide a method for manufacturing a paper tampon catheter, which can be made of paper-based materials to conform to the concept of environmental protection.
本发明的次一目的是提供一种纸质棉条导管的制造方法,其制成的纸质棉条导管可顺畅并舒适地插入女性阴道,且该纸质棉条导管的前端 呈半球状内弯,并可在推出棉条时被弹性撑开。The second object of the present invention is to provide a method for manufacturing a paper tampon catheter, the paper tampon catheter made can be smoothly and comfortably inserted into the vagina of women, and the tip of the paper tampon catheter is in a hemispherical shape. It can be bent and can be elastically stretched when the sliver is pushed out.
本发明的又一目的是提供一种纸质棉条导管的制造方法,在完成塑形后可快速且顺畅地将纸质棉条导管从塑形模具上退离。Another object of the present invention is to provide a method for manufacturing a paper tampon catheter, which can quickly and smoothly withdraw the paper tampon catheter from the shaping mold after the shaping is completed.
本发明的再一目的是提供一种纸质棉条导管的制造方法,其制成的纸质棉条导管具有更加简洁的外观,也可避免瓣片脱落掉入使用者的阴道中。Another object of the present invention is to provide a method for manufacturing a paper tampon catheter. The prepared paper tampon catheter has a more concise appearance and can prevent the flaps from falling off into the vagina of the user.
本发明全文所述的「前」与「后」,是依棉条纸质套管插入女性阴道时的使用方向而言,其先接触女性阴道的部位为「前」,被使用者捏持而停在体外的部位为「后」;本发明全文所述的「头」与「尾」,则是依产线的输送方向来定义,该输送方向是由尾端朝头端输送。其余方向性或其近似用语,例如「左」、「右」、「上(顶)」、「下(底)」、「内」、「外」、「侧面」等,主要是参考附图的方向,各方向性或其近似用语仅用以辅助说明及理解本发明的各实施例,非用以限制本发明。The "front" and "rear" mentioned in the full text of the present invention refer to the direction of use when the tampon paper cannula is inserted into the female vagina. The part that first touches the female vagina is called "front" and is pinched by the user. The part that stops outside the body is the "rear"; the "head" and "tail" mentioned in the full text of the present invention are defined according to the conveying direction of the production line, and the conveying direction is from the tail end to the head end. Other directionality or similar terms, such as "left", "right", "upper (top)", "lower (bottom)", "inner", "outer", "side", etc., mainly refer to the attached drawings The directions, directions or similar terms are only used to help explain and understand the embodiments of the present invention, and are not used to limit the present invention.
本发明全文所记载的元件及构件使用「一」或「一个」的量词,仅是为了方便使用且提供本发明范围的通常意义;于本发明中应被解读为包括一个或至少一个,且单一的概念也包括复数的情况,除非其明显意指其他意思。The elements and components described in the full text of the present invention use the quantifier "one" or "one", which is only for the convenience of use and provides the general meaning of the scope of the present invention; in the present invention, it should be construed as including one or at least one, and single The concept of also includes the plural, unless it clearly implies other meanings.
本发明全文所述「结合」、「组合」或「组装」等近似用语,主要包含连接后仍可不破坏构件地分离,或是连接后使构件不可分离等型态,是本领域中具有通常知识者可以依据欲相连的构件材质或组装需求予以选择者。The approximate terms such as "combination", "combination" or "assembly" mentioned in the full text of the present invention mainly include the types that can be separated without destroying the components after being connected, or that the components cannot be separated after being connected, which are common knowledge in the field Those can be selected based on the materials of the components to be connected or assembly requirements.
本发明纸质棉条导管的制造方法,包含下列步骤:提供一个纸板,该纸板具有一个结构层位于一个内层与一个外层之间,该结构层具有数个瓣片位于一个纸本体的前端,该结构层具有一个弱化部位于该数个瓣片与该纸本体相邻处,该内层及该外层皆覆盖该数个瓣片及该弱化部;及对该纸板加热并将该纸板卷成局部交叠的管状,以形成一个纸质棉条导管,且该内层位于该纸质棉条导管的最内层,该数个瓣片位于该纸质 棉条导管的前端,该纸质棉条导管的前端开口小于后端开口。The manufacturing method of the paper tampon catheter of the present invention includes the following steps: providing a cardboard with a structural layer located between an inner layer and an outer layer, and the structural layer has a plurality of flaps located at the front end of a paper body , The structural layer has a weakened portion located adjacent to the plurality of flaps and the paper body, the inner layer and the outer layer both cover the plurality of flaps and the weakened portion; and heat the cardboard and heat the cardboard Rolled into a partially overlapping tube to form a paper sliver catheter, and the inner layer is located at the innermost layer of the paper sliver catheter, the several flaps are located at the front end of the paper sliver catheter, and the paper The front opening of the cotton sliver tube is smaller than the rear opening.
据此,本发明纸质棉条导管的制造方法,可采用全纸质的材料制成纸质棉条导管,以符合环保概念。此外,所制得的纸质棉条导管可借由不同纸质特性的内层、结构层及外层,使其前端可呈半球状内弯,并可在推出棉条时被弹性撑开,且内、外层及前端都相当滑顺,故无论是将该纸质棉条导管插入阴道,或是将棉条从该纸质棉条导管中推出,都不会造成使用者不适,且操作顺畅、便利、安全。Accordingly, the method for manufacturing the paper tampon catheter of the present invention can use all paper materials to make the paper tampon catheter to comply with the concept of environmental protection. In addition, the prepared paper sliver catheter can be made of inner layer, structural layer and outer layer with different paper characteristics, so that its front end can be bent in a hemispherical shape, and can be elastically stretched when the sliver is pushed out. And the inner, outer layer and front end are quite smooth, so whether the paper tampon catheter is inserted into the vagina or the tampon is pushed out of the paper tampon catheter, it will not cause discomfort to the user, and the operation Smooth, convenient and safe.
其中,该纸质棉条导管局部交叠的部分较佳并未黏合。如此,该纸质棉条导管的前端可以在推移棉条时稍加展开,具有提升推出棉条的操作顺畅度等功效。Wherein, the partially overlapping part of the paper tampon tube is preferably not bonded. In this way, the front end of the paper tampon tube can be slightly expanded when the tampon is pushed, which has the functions of improving the smoothness of the operation of pushing out the tampon.
其中,在将该纸板卷成管状前,可以先反卷该纸板的后端以形成一个挡止部,或是可以在该纸板卷成管状后,从该纸板的后端反卷形成一个挡止部。如此,使用者捏持该纸质棉条导管时,手指可以碰触该挡止部而不易滑脱,具有提升操作便利性等功效。Among them, before the cardboard is rolled into a tube, the rear end of the cardboard can be rewinded to form a stop, or after the cardboard is rolled into a tube, the cardboard can be rewinded from the rear end to form a stop. unit. In this way, when the user is holding the paper tampon catheter, the finger can touch the blocking part and not slip off easily, which has the functions of improving the convenience of operation and the like.
其中,在将该纸板卷成管状的过程中,可以一并在该纸板的环周面形成一个止滑部。如此,使用者捏持该纸质棉条导管时,手指可以碰触该止滑部而不易滑脱,具有提升操作便利性等功效。Wherein, in the process of rolling the cardboard into a tube, a non-slip part can be formed on the circumferential surface of the cardboard together. In this way, when the user is holding the paper tampon catheter, the fingers can touch the anti-slip part and not slip off easily, which has the effects of improving the convenience of operation and the like.
其中,可以于一个第一纸料成型该数个瓣片及该弱化部,对一个第二纸料提供黏胶,及对一个第三纸料提供黏胶,将该第二纸料及该第三纸料分别滚压黏合在该第一纸料的两相对表面以形成一个纸带,裁断该纸带以形成该纸板。如此,可以连续且自动化地生产该纸质棉条导管,具有提升生产效率等功效。Wherein, the plurality of flaps and the weakened portion can be formed on a first paper material, a second paper material is provided with adhesive, and a third paper material is provided with adhesive, and the second paper material and the third paper material are provided with adhesive. Paper materials are respectively rolled and adhered on two opposite surfaces of the first paper material to form a paper tape, and the paper tape is cut to form the cardboard. In this way, the paper tampon catheter can be produced continuously and automatically, which has the effects of improving production efficiency and the like.
其中,可以导引该纸带通过一个卷边组件以将该纸带的后端反卷形成一个凸缘,该纸带被裁断以形成该纸板后,该凸缘形成一个挡止部。如此,使用者捏持该纸质棉条导管时,手指可以碰触该挡止部而不易滑脱,具有提升操作便利性等功效。Wherein, the paper tape can be guided through a curling component to rewind the rear end of the paper tape to form a flange. After the paper tape is cut to form the cardboard, the flange forms a stop. In this way, when the user is holding the paper tampon catheter, the finger can touch the blocking part and not slip off easily, which has the functions of improving the convenience of operation and the like.
其中,该卷边组件可以具有一个翻卷器及数个输送滚轮,该数个输 送滚轮可以接触及输送该纸带,该纸带通过该翻卷器以反卷后端并接续对位至各该输送滚轮的一个颈部以接续成型出该凸缘。如此,可以连续且自动化地成型出该凸缘,并在输送过程中维持该凸缘不易变形,具有提升产品质量等功效。Wherein, the curling assembly may have a rewinder and a plurality of conveying rollers, and the conveying rollers can contact and convey the paper tape, and the paper tape passes through the rewinder to reverse the rear end and continue to align to each conveying roller. A neck of the roller is successively formed into the flange. In this way, the flange can be continuously and automatically formed, and the flange is not easily deformed during the conveying process, which has the effects of improving product quality and the like.
其中,可以每隔预定间距对该纸带的后端裁出一个缺口后,再反卷该纸带的后端以形成该凸缘。如此,可以避免在成型出该纸质棉条导管时,发生该挡止部交叠而造成不平整的外观,具有提升外观平整度与美观性等功效。Wherein, a notch may be cut at the rear end of the paper tape at predetermined intervals, and then the rear end of the paper tape may be rewinded to form the flange. In this way, when the paper tampon catheter is formed, the overlapping of the stopper portion and the uneven appearance can be avoided, and the smoothness and appearance of the appearance can be improved.
其中,可以导送该纸带的头端卷绕于一个卷管模具的环周面后才裁断该纸带。如此,可以连续且自动化地生产该纸质棉条导管,具有提升生产效率等功效。Wherein, the head end of the paper tape can be guided to be wound on the circumferential surface of a tube roll mold before the paper tape is cut. In this way, the paper tampon catheter can be produced continuously and automatically, which has the effects of improving production efficiency and the like.
其中,该纸板可以受数个滚压轮组压抵而维持卷绕于该卷管模具的环周面,该数个滚压轮组可以共同环绕该卷管模具的环周面超过半圈,该数个滚压轮组可以滚压该纸板,以将该纸板卷曲塑形成管状。如此,可以顺利地将该纸板顺利卷曲成管状,具有提升生产效率及产品质量等功效。Wherein, the cardboard can be pressed against by several rolling wheel sets to maintain winding on the circumferential surface of the tube coiling mold, and the several rolling wheel sets can collectively surround the circumferential surface of the tube rolling mold for more than half a circle, The several rolling wheel sets can roll the cardboard to crimp and mold the cardboard into a tube shape. In this way, the cardboard can be smoothly crimped into a tube, which has the effects of improving production efficiency and product quality.
其中,将该纸板卷绕于一个卷管模具的环周面以塑形成管状后,可以从该纸质棉条导管的内部向前端提供气流,使该纸质棉条导管向前吹动而脱离该卷管模具。如此,该纸质棉条导管可以顺利地从该卷管模具上脱离,具有提升生产效率等功效。Wherein, after the cardboard is wound on the circumferential surface of a tube roll mold to be molded into a tube shape, air flow can be provided from the inside of the paper sliver tube to the front end, so that the paper sliver tube is blown forward and separated The roll tube mold. In this way, the paper tampon tube can be smoothly detached from the tube roll mold, which has the effects of improving production efficiency and the like.
其中,对该纸质棉条导管的前端提供气流时,可以同时对该卷管模具的环周面提供气流,使该纸质棉条导管可以不贴合该卷管模具的环周面。如此,该纸质棉条导管可以更加顺畅地被向前吹动而脱离该卷管模具,具有更进一步提升生产效率等功效。Wherein, when the air flow is provided to the front end of the paper tampon tube, the air flow can be provided to the circumferential surface of the tube roll mold at the same time, so that the paper tampon tube does not fit the circumferential surface of the tube roll mold. In this way, the paper tampon tube can be blown forward more smoothly and separated from the tube roll mold, which has the effects of further improving production efficiency and the like.
附图说明Description of the drawings
图1为本发明一较佳实施例的棉条纸质导管成型前的分解立体图;Figure 1 is an exploded perspective view of a tampon paper catheter according to a preferred embodiment of the present invention before being formed;
图2为本发明一较佳实施例的棉条纸质导管搭配棉条使用的分解立体图;Fig. 2 is an exploded perspective view of a paper catheter used with a cotton sliver according to a preferred embodiment of the present invention;
图3为本发明一较佳实施例的产线流程示意图;FIG. 3 is a schematic diagram of a production line flow of a preferred embodiment of the present invention;
图4为本发明一较佳实施例成型瓣片及弱化部的示意图;4 is a schematic diagram of a molded flap and a weakened portion of a preferred embodiment of the present invention;
图5为本发明一较佳实施例成型凸缘及缺口的示意图;Fig. 5 is a schematic diagram of forming flanges and notches in a preferred embodiment of the present invention;
图6为本发明一较佳实施例将纸带头端导入卷压定型模块并裁断的示意图;6 is a schematic diagram of a preferred embodiment of the present invention in which the head end of the paper tape is guided into the crimping and shaping module and cut;
图7为图6的另一视角图;FIG. 7 is another perspective view of FIG. 6;
图8为本发明一较佳实施例将成型后的纸质棉条导管退离模具的示意图。Fig. 8 is a schematic diagram of a preferred embodiment of the present invention when the formed paper tampon tube is retracted from the mold.
【附图标记说明】[Description of Reference Signs]
1:纸板;1: cardboard;
11:结构层;11: Structural layer;
111:瓣片;111: flap;
112:纸本体;112: Paper body;
113:弱化部;113: Weakening Department;
12:内层;12: inner layer;
13:外层;13: Outer layer;
14:前端开口;14: Front opening;
15:后端开口;15: the rear end opening;
16:挡止部;16: Stop part;
17:止滑部;17: Anti-slip part;
2:纸带;2: Paper tape;
2a:第一纸料;2a: The first paper stock;
2b:第二纸料;2b: The second paper stock;
2c:第三纸料;2c: The third paper stock;
21:瓣片;21: petals;
22:弱化部;22: Weakening Department;
23:凸缘;23: flange;
24:缺口;24: gap;
3:成型组;3: Forming group;
31:切瓣滚刀组件;31: Cutter hob assembly;
32:弱化滚压组件;32: Weakened rolling components;
4:滚轮组;4: Roller group;
5:卷边组件;5: Crimping components;
51:翻卷器;51: Roller;
52:输送滚轮;52: Conveying roller;
521:颈部;521: neck;
6:冲压道具组;6: Stamping props group;
7:卷压定型模组;7: Rolling and pressing shaping module;
71:卷管模具;71: Reel tube mould;
711:环周面;711: Circumferential surface;
712:气道;712: Airway;
72:裁切器;72: Cutter;
73:滚压轮组;73: Rolling wheel group;
731:塑形轮;731: Shaping wheel;
732:维持轮;732: Maintenance round;
L:边缘线;L: marginal line;
P:纸质棉条导管;P: Paper sliver catheter;
T:棉条。T: Cotton sliver.
具体实施方式Detailed ways
为让本发明的上述及其他目的、特征及优点能更明显易懂,下文特举本发明的较佳实施例,并配合附图,作详细说明如下:In order to make the above and other objectives, features and advantages of the present invention more obvious and understandable, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings:
请参照第1、2图所示,其是本发明纸质棉条导管的制造方法的一较佳实施例,是包含下列步骤:Please refer to Figures 1 and 2, which is a preferred embodiment of the manufacturing method of the paper tampon catheter of the present invention, which includes the following steps:
提供一个纸板1,该纸板1具有一个结构层11位于一个内层12与一个外层13之间。在本实施例中,该内层12及该外层13可以分别黏合在该结构层11的两相对表面,但不以此为限;在其他实施例中,该结构层11与该内层12之间,或是该结构层11与该外层13之间都还可以有其他纸质层,只要在后续卷起后,能让该内层12在最内侧,该外层13在最外侧,该结构层11在该内层12与该外层13之间者,均应包含在本发明的范围内。较佳地,该内层12可采用较为平滑、不易起毛且低摩擦系数的纸类,以提升棉条T位移时的顺畅度;该结构层11可采用如厚纸板等纸类,以具有足够的强度及硬度而不易变形受损;该外层13则可采用较为柔软又亲肤的纸类,以提升接触使用者阴道时的舒适性。又,该内层12及该外层13的厚度皆可以小于该结构层11的厚度,使该内层12及该外层13得以顺应该结构层11且柔软服贴。A cardboard 1 is provided, and the cardboard 1 has a structural layer 11 located between an inner layer 12 and an outer layer 13. In this embodiment, the inner layer 12 and the outer layer 13 may be respectively adhered to two opposite surfaces of the structural layer 11, but not limited to this; in other embodiments, the structural layer 11 and the inner layer 12 There can also be other paper layers between the structure layer 11 and the outer layer 13, as long as the inner layer 12 is on the innermost side and the outer layer 13 is on the outermost side after being subsequently rolled up. The structural layer 11 between the inner layer 12 and the outer layer 13 should be included in the scope of the present invention. Preferably, the inner layer 12 can be made of paper that is relatively smooth, not easy to fluff, and has a low coefficient of friction to improve the smoothness of the sliver T displacement; the structural layer 11 can be made of paper such as thick cardboard to have sufficient The strength and hardness are not easy to be deformed and damaged; the outer layer 13 can be made of softer and skin-friendly paper to improve the comfort when contacting the user’s vagina. In addition, the thickness of the inner layer 12 and the outer layer 13 can be less than the thickness of the structural layer 11, so that the inner layer 12 and the outer layer 13 can conform to the structural layer 11 and be soft and fit.
其中,该结构层11具有数个瓣片111位于一个纸本体112的前端,该结构层11具有一个弱化部113位于该数个瓣片111与该纸本体112相邻处,使该数个瓣片111较易在后续步骤中被塑形成相对于该纸本体112往内弯曲的形态。该弱化部113可例如是至少一个凹槽或切痕,本实施例选择以数个平行设置的凹槽呈现,但不以此为限。在其他实施例中,该弱化部113也可以是数个平行设置且呈断续状的凹槽或切痕。其中,该弱化部113连接于任两相邻瓣片111的交接处时,将可更进一步地提升前述易于塑形的效果。另外,该内层12及该外层13皆覆盖该数个瓣片111及该弱化部113。Wherein, the structural layer 11 has a plurality of petals 111 located at the front end of a paper main body 112, and the structural layer 11 has a weakened portion 113 located adjacent to the plurality of petals 111 and the paper main body 112, so that the multiple petals 111 are adjacent to the paper main body 112. The sheet 111 is easier to be molded into a shape that is curved inward relative to the paper body 112 in the subsequent steps. The weakened portion 113 may be, for example, at least one groove or cut mark. In this embodiment, several grooves arranged in parallel are selected to be presented, but it is not limited thereto. In other embodiments, the weakened portion 113 may also be a number of intermittent grooves or cuts arranged in parallel. Wherein, when the weakened portion 113 is connected to the junction of any two adjacent petals 111, the aforementioned effect of easy shaping can be further improved. In addition, the inner layer 12 and the outer layer 13 both cover the plurality of flaps 111 and the weakened portion 113.
接着,将该纸板1卷成局部交叠的管状,使该纸板1的前端可以圈围形成一个前端开口14,该纸板1的后端则圈围形成一个后端开口15,且该纸板1的前端概呈半球状,使该数个瓣片111往内弯曲,且该前端开口14小于该后端开口15。较佳地,在卷曲该纸板1的过程中,应持续对该纸板1加热,以去除该纸板1中的水分,使该纸板1可以在卷曲塑形后维持管状的态样,以形成一个纸质棉条导管P。其中,该内层12位于该纸质棉条导管P的最内层,该数个瓣片111位于该纸质棉条导管 P的前端。又,该纸质棉条导管P局部交叠的部分较佳未黏合,且该纸质棉条导管P的内侧缘不裸露于外,该纸质棉条导管P的外侧缘则裸露于外,并形成由前端延伸至后端的一个边缘线L。Then, the cardboard 1 is rolled into a partially overlapping tube, so that the front end of the cardboard 1 can be encircled to form a front end opening 14, and the rear end of the cardboard 1 is encircled to form a rear end opening 15, and the cardboard 1 The front end is generally hemispherical, so that the plurality of petals 111 are bent inward, and the front end opening 14 is smaller than the rear end opening 15. Preferably, during the process of curling the cardboard 1, the cardboard 1 should be continuously heated to remove the moisture in the cardboard 1, so that the cardboard 1 can maintain a tubular shape after curling and shaping to form a paper Quality cotton sliver catheter P. Wherein, the inner layer 12 is located at the innermost layer of the paper sliver catheter P, and the plurality of flaps 111 are located at the front end of the paper sliver catheter P. In addition, the partially overlapping part of the paper tampon tube P is preferably not bonded, and the inner edge of the paper tampon tube P is not exposed to the outside, and the outer edge of the paper tampon tube P is exposed to the outside. And an edge line L extending from the front end to the rear end is formed.
此外,在将该纸板1卷成管状前,可以先反卷该纸板1的后端以形成一个挡止部16,让使用者捏持该纸质棉条导管P时,手指能够碰触该挡止部16而不易滑脱;或者,也可以在将该纸板1卷成管状后,从该纸板1的后端反卷形成该挡止部16。另外,在将该纸板1卷成管状的过程中,还可一并在该纸板1的环周面形成一个止滑部17,该止滑部17可例如是数个凹槽、环沟、凸条、凸点或其他等效结构,以便使用者捏持且不易滑脱。In addition, before the cardboard 1 is rolled into a tube, the rear end of the cardboard 1 can be rewinded to form a stop 16 so that when the user holds the paper tampon tube P, the fingers can touch the stop The stopper 16 is not easy to slip off; or, after the cardboard 1 is rolled into a tube, the stopper 16 can be formed by rewinding the cardboard 1 from the rear end. In addition, in the process of rolling the cardboard 1 into a tube, a non-slip part 17 can be formed on the circumferential surface of the cardboard 1 together. The non-slip part 17 can be, for example, a number of grooves, ring grooves, and protrusions. Strips, bumps or other equivalent structures, so that the user can pinch and not slip off easily.
据由前述步骤,本实施例可制得一个纸质棉条导管P,该纸质棉条导管P的后端开口15可供置入一个棉条T。使用时,使用者可以用手指捏持该纸质棉条导管P的止滑部17,并将该纸质棉条导管P的前端插入阴道,再推压该棉条T往该前端开口14前进。在前述的移动过程中,该棉条T因为接触该纸质棉条导管P的内层12而滑顺地前进。在该棉条T接触到该内层12对位该数个瓣片111处时,继续前进的该棉条T将可以撑开该数个瓣片111使该纸质棉条导管P的前端开口14扩张,加上该棉条T还可带动该纸质棉条导管P的前端随该棉条T的前进而稍加展开,故该棉条T可顺利地被推出,直到完全脱离该纸质棉条导管P而置入阴道中的适当深度。其中,由于该纸质棉条导管P的数个瓣片111及弱化部113都被该内层12及该外层13所覆盖,不仅从外观上不易看见该数个瓣片111而具有更加简洁的外观质感,且使用过程中,即使有该瓣片111断裂而脱离该纸本体112,也能够受到该内层12及该外层13的限制,有效避免脱落的该瓣片111掉入使用者的阴道中,故该纸质棉条导管P可以具有良好的使用安全性。According to the foregoing steps, a paper tampon tube P can be produced in this embodiment, and the rear end opening 15 of the paper tampon tube P can be used to insert a tampon T. In use, the user can pinch the anti-slip part 17 of the paper tampon catheter P with fingers, insert the front end of the paper tampon catheter P into the vagina, and then push the tampon T toward the front end opening 14 . During the aforementioned movement, the tampon T moves forward smoothly because it contacts the inner layer 12 of the paper tampon catheter P. When the tampon T touches the inner layer 12 to align the plurality of flaps 111, the tampon T that continues to advance can open the plurality of flaps 111 to open the front end of the paper tampon catheter P 14 expansion, and the tampon T can also drive the tip of the paper tampon catheter P to expand slightly with the advancement of the tampon T, so the tampon T can be smoothly pushed out until it is completely separated from the paper The tampon catheter P is inserted into the vagina at an appropriate depth. Among them, because the several flaps 111 and the weakened portion 113 of the paper tampon catheter P are covered by the inner layer 12 and the outer layer 13, not only the flaps 111 are not easy to see from the appearance, but it is more concise In the process of use, even if the flap 111 is broken and detached from the paper body 112, it can be restricted by the inner layer 12 and the outer layer 13, effectively preventing the flap 111 from falling into the user Therefore, the paper tampon catheter P can have good safety in use.
请参照第2、3图所示,为能提升该纸质棉条导管P的生产效率,本实施例可以设置一条产线,以连续且自动化地生产该纸质棉条导管P。Please refer to Figures 2 and 3, in order to improve the production efficiency of the paper sliver tube P, this embodiment can be provided with a production line to continuously and automatically produce the paper sliver tube P.
详言之,请参照第1、3图所示,本实施例可以将用以形成前述结 构层11、内层12及外层13的纸料分别以料卷的形态架设于产线头端,并分别朝产线尾端提供一个第一纸料2a、一个第二纸料2b及一个第三纸料2c。其中,请配合参照第4图所示,可以使用一个成型组3对该第一纸料2a成型数个瓣片21及一个弱化部22;在本实施例中,可以将该第一纸料2a导送通过一个切瓣滚刀组件31,以于该第一纸料2a的一端缘连续裁切出数个瓣片21,另将该第一纸料2a导送通过一个弱化滚压组件32,以于该第一纸料2a的一个表面形成该弱化部22。本发明不限制先成型该数个瓣片21或该弱化部22,在其他实施例中,也可以同时成型该数个瓣片21或该弱化部22。In detail, please refer to Figures 1 and 3. In this embodiment, the paper materials used to form the aforementioned structural layer 11, inner layer 12, and outer layer 13 can be erected on the head end of the production line in the form of rolls, respectively. A first paper stock 2a, a second paper stock 2b, and a third paper stock 2c are respectively provided toward the end of the production line. Among them, please refer to Fig. 4, a forming group 3 can be used to form several flaps 21 and a weakened portion 22 on the first paper material 2a; in this embodiment, the first paper material 2a can be formed. It is guided through a flap-cutting hob assembly 31 to continuously cut out several flaps 21 at one end edge of the first paper stock 2a, and the first paper stock 2a is guided through a weakened rolling assembly 32, The weakened portion 22 is formed on one surface of the first paper stock 2a. The present invention is not limited to forming the plurality of flaps 21 or the weakened portion 22 first. In other embodiments, the plurality of flaps 21 or the weakened portion 22 may also be formed at the same time.
请参照第3、5图所示,对该第二纸料2b及该第三纸料2c提供黏胶,并将该第二纸料2b及该第三纸料2c分别黏合在该第一纸料2a的两相对表面,以形成一个纸带2,且该纸带2的前端具有被该第二纸料2b及该第三纸料2c覆盖的该数个瓣片21及该弱化部22。在本实施例中,可以分别对该第二纸料2b及该第三纸料2c朝向该第一纸料2a的表面喷涂黏胶,并将该第二纸料2b及该第三纸料2c具有黏胶的部位与具有该数个瓣片21及该弱化部22的第一纸料2a一同导送通过一个滚轮组4,以由该滚轮组4将该第二纸料2b及该第三纸料2c分别滚压黏合在该第一纸料2a的两相对表面。本发明不限制对该第一纸料2a成型该数个瓣片21与该弱化部22,及对该第二纸料2b及该第三纸料2c提供黏胶的顺序。其中,较佳在通过该滚轮组4前才对该第二纸料2b及该第三纸料2c施予薄胶,以立即完成黏合作业,且黏胶约可在通过该滚轮组4后即干掉,使该纸带2的多层结构稳定而不易滑动。Please refer to Figures 3 and 5, the second paper material 2b and the third paper material 2c are provided with glue, and the second paper material 2b and the third paper material 2c are respectively adhered to the first paper The two opposite surfaces of the material 2a form a paper tape 2, and the front end of the paper tape 2 has the plurality of flaps 21 and the weakened portion 22 covered by the second paper material 2b and the third paper material 2c. In this embodiment, the second paper stock 2b and the third paper stock 2c can be sprayed with glue on the surface of the first paper stock 2a, and the second paper stock 2b and the third paper stock 2c can be sprayed. The part with adhesive is guided together with the first paper material 2a having the plurality of flaps 21 and the weakened portion 22 through a roller group 4, so that the second paper material 2b and the third paper material 2b and the third paper material 2b are guided by the roller group 4 The paper material 2c is respectively rolled and bonded to the two opposite surfaces of the first paper material 2a. The present invention does not limit the sequence of forming the plurality of flaps 21 and the weakened portion 22 on the first paper material 2a, and applying glue to the second paper material 2b and the third paper material 2c. Among them, it is preferable to apply a thin glue to the second paper material 2b and the third paper material 2c before passing through the roller set 4, so as to immediately complete the bonding industry, and the glue can be applied to the second paper material 2b and the third paper material 2c approximately immediately after passing through the roller set 4. Drying makes the multi-layer structure of the paper tape 2 stable and not easy to slide.
导引该纸带2通过一个卷边组件5,以将该纸带2的后端反卷(使该第三纸料2c在内且该第二纸料2b在外)而形成一个凸缘23,该凸缘23可以在后续成型出该纸质棉条导管P时,形成前述的挡止部16请配合参照第2图。举例而言,该卷边组件5可以包含一个翻卷器51及数个输送滚轮52,该数个输送滚轮52可以接触该纸带2,并将该纸带2往产线尾端输送,该翻卷器51位于该数个输送滚轮52之前,可以 在该纸带2通过时将该纸带2的后端反卷,而各该输送滚轮52可以具有一个颈部521,该纸带2经该翻卷器51卷起的部位可接续对位至各该输送滚轮52的颈部521,从而接续成型出该凸缘23。其中,请参照第2、5图所示,为避免在后续成型出该纸质棉条导管P时,发生该挡止部16交叠而造成不平整的外观,制程中可以先以一个冲压刀具组6,每隔预定间距对该纸带2的后端裁出一个缺口24后,再反卷该纸带2的后端以形成前述的凸缘23。Guide the paper tape 2 through a curling assembly 5 to rewind the rear end of the paper tape 2 (make the third paper material 2c inside and the second paper material 2b outside) to form a flange 23, The flange 23 can form the aforementioned stopper 16 when the paper tampon tube P is subsequently formed. Please refer to FIG. 2 for cooperation. For example, the curling assembly 5 may include a rewinder 51 and a plurality of conveying rollers 52. The conveying rollers 52 can contact the paper belt 2 and transport the paper belt 2 to the end of the production line. The device 51 is located in front of the plurality of conveying rollers 52, and the rear end of the paper tape 2 can be reversed when the paper tape 2 passes, and each of the conveying rollers 52 may have a neck 521 through which the paper tape 2 is rolled. The rolled part of the device 51 can be continuously aligned to the neck 521 of each conveying roller 52, so that the flange 23 is continuously formed. Among them, please refer to Figures 2 and 5, in order to avoid the overlapping of the stopper 16 and the uneven appearance when the paper sliver tube P is subsequently formed, a stamping tool can be used in the manufacturing process. In group 6, a notch 24 is cut at the rear end of the paper tape 2 at predetermined intervals, and then the rear end of the paper tape 2 is rewinded to form the aforementioned flange 23.
请参照第3、6图所示,导送该纸带2的头端进入一个卷压定型模组7,并卷绕于该卷压定型模组7的一个卷管模具71的环周面711后,才由一个裁切器72裁断该纸带2以形成前述的纸板1。该纸板1可以受数个滚压轮组73压抵而维持卷绕于该卷管模具71的环周面711,且该数个滚压轮组73可以滚压该纸板1,以将该纸板1卷曲塑形成管状;其中,可以在一个热室中进行前述卷曲该纸板1的动作,或例如加热该卷管模具71,使卷绕于该卷管模具71的环周面711上的纸板1中的水分可被去除掉,而易于维持管状的态样。Please refer to Figures 3 and 6, the leading end of the paper tape 2 is guided into a crimping and shaping module 7 and wound on the circumferential surface 711 of a coiling mold 71 of the crimping and shaping module 7 After that, the paper tape 2 is cut by a cutter 72 to form the aforementioned cardboard 1. The cardboard 1 can be pressed against by a plurality of rolling wheel sets 73 to maintain the winding around the circumferential surface 711 of the tube roll mold 71, and the plurality of rolling wheel sets 73 can roll the cardboard 1 to make the cardboard 1 Crimping and molding to form a tube; wherein, the aforementioned action of crimping the cardboard 1 can be performed in a heating chamber, or for example, heating the tube coil mold 71 to wind the cardboard 1 on the circumferential surface 711 of the tube coil mold 71 The moisture in it can be removed, and it is easy to maintain the tubular shape.
请参照第6、7图所示,在本实施例中,该数个滚压轮组73可以具有至少一个塑形轮731及至少一个维持轮732,且该数个滚压轮组73可以共同环绕该卷管模具71的环周面711超过半圈,以由该塑形轮731将该纸板1的前端塑形成往内弯曲的型态。该塑形轮731及该维持轮732的环周面可以具有凹部,该卷管模具71的环周面711则可以具有对应的凸部(或相反设置),以于卷曲该纸板1时,同步在该纸板1上成型出前述的止滑部17。Please refer to Figures 6 and 7, in this embodiment, the plurality of rolling wheel sets 73 may have at least one shaping wheel 731 and at least one maintaining wheel 732, and the plurality of rolling wheel sets 73 may be common The circumferential surface 711 surrounding the tube rolling mold 71 is more than half a circle, so that the front end of the cardboard 1 is shaped into a curved shape by the shaping wheel 731. The circumferential surface of the shaping wheel 731 and the maintaining wheel 732 may have concave portions, and the circumferential surface 711 of the tube rolling mold 71 may have corresponding convex portions (or the opposite arrangement), so that when the cardboard 1 is crimped, synchronously The aforementioned anti-slip part 17 is formed on the cardboard 1.
另外,请参照第6、8图所示,该卷管模具71的内部可以具有数个气道712,以于完成对该纸板1的塑形以制得该纸质棉条导管P后,先退开该数个滚压轮组73,再从该纸质棉条导管P的内部向前端提供气流,使该纸质棉条导管P向前吹动而脱离该卷管模具71。较佳地,可以使其中的数个气道712连通至该卷管模具71的环周面711,以于对该纸质棉条导管P的前端提供气流时,能够同时对该卷管模具71的环 周面711提供气流,使该纸质棉条导管P不贴合该卷管模具71的环周面711,而能够更加顺畅地被向前吹动而脱离该卷管模具71。In addition, please refer to Figures 6 and 8, the inside of the tube roll mold 71 may have several air passages 712, so that after completing the shaping of the cardboard 1 to make the paper sliver tube P, first The several rolling wheel sets 73 are retracted, and then air is provided from the inside of the paper sliver tube P to the front end, so that the paper sliver tube P is blown forward to escape from the tube roll mold 71. Preferably, several of the air passages 712 can be connected to the circumferential surface 711 of the tube roll mold 71, so that when airflow is provided to the front end of the paper sliver tube P, the tube roll mold 71 can be simultaneously provided with air flow. The circumferential surface 711 of the tube provides air flow, so that the paper tampon tube P does not adhere to the circumferential surface 711 of the tube reeling mold 71, but can be blown forward more smoothly to escape from the tube reeling mold 71.
综上所述,本发明纸质棉条导管的制造方法,可采用全纸质的材料制成纸质棉条导管,以符合环保概念。此外,所制得的纸质棉条导管可借由不同纸质特性的内层、结构层及外层,使其前端可呈半球状内弯,并可在推出棉条时被弹性撑开,且内、外层及前端都相当滑顺,故无论是将该纸质棉条导管插入阴道,或是将棉条从该纸质棉条导管中推出,都不会造成使用者不适,且操作顺畅、便利、安全。In summary, the manufacturing method of the paper tampon catheter of the present invention can use all paper materials to make the paper tampon catheter to comply with the concept of environmental protection. In addition, the prepared paper sliver catheter can be made of inner layer, structural layer and outer layer with different paper characteristics, so that its front end can be bent in a hemispherical shape, and can be elastically stretched when the sliver is pushed out. And the inner, outer layer and front end are quite smooth, so whether the paper tampon catheter is inserted into the vagina or the tampon is pushed out of the paper tampon catheter, it will not cause discomfort to the user, and the operation Smooth, convenient and safe.
虽然本发明已利用上述较佳实施例揭示,然其并非用以限定本发明,任何熟习此技艺者在不脱离本发明的精神和范围之内,相对上述实施例进行各种更动与修改仍属本发明所保护的技术范畴,因此本发明的保护范围当视后附的权利要求书所界定者为准。Although the present invention has been disclosed using the above-mentioned preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art can make various changes and modifications relative to the above-mentioned embodiments without departing from the spirit and scope of the present invention. It belongs to the technical category protected by the present invention, so the protection scope of the present invention shall be subject to those defined by the appended claims.

Claims (12)

  1. 一种纸质棉条导管的制造方法,其特征在于,包含下列步骤:A method for manufacturing a paper tampon catheter is characterized in that it comprises the following steps:
    提供一个纸板,该纸板具有一个结构层位于一个内层与一个外层之间,该结构层具有数个瓣片位于一个纸本体的前端,该结构层具有一个弱化部位于该数个瓣片与该纸本体相邻处,该内层及该外层皆覆盖该数个瓣片及该弱化部;及A cardboard is provided, the cardboard has a structural layer located between an inner layer and an outer layer, the structural layer has a plurality of flaps located at the front end of a paper body, and the structural layer has a weakened portion located between the flaps and the Adjacent to the paper body, the inner layer and the outer layer both cover the multiple flaps and the weakened portion; and
    对该纸板加热并将该纸板卷成局部交叠的管状,以形成一个纸质棉条导管,且该内层位于该纸质棉条导管的最内层,该数个瓣片位于该纸质棉条导管的前端,该纸质棉条导管的前端开口小于后端开口。Heat the cardboard and roll the cardboard into a partially overlapping tube to form a paper tampon tube, and the inner layer is located at the innermost layer of the paper tampon tube, and the several flaps are located on the paper tampon tube. The front end of the tampon catheter, the front opening of the paper tampon catheter is smaller than the rear end opening.
  2. 根据权利要求1所述的纸质棉条导管的制造方法,其特征在于,该纸质棉条导管局部交叠的部分并未黏合。The method for manufacturing a paper tampon catheter according to claim 1, wherein the partially overlapping part of the paper tampon catheter is not bonded.
  3. 根据权利要求1所述的纸质棉条导管的制造方法,其特征在于,在将该纸板卷成管状前,先反卷该纸板的后端以形成一个挡止部,或是在该纸板卷成管状后,从该纸板的后端反卷形成一个挡止部。The method for manufacturing a paper tampon catheter according to claim 1, wherein before the cardboard is rolled into a tube, the rear end of the cardboard is first rewinded to form a stop, or the cardboard is rolled After being tubular, the cardboard is rewinded from the rear end to form a stopper.
  4. 根据权利要求1所述的纸质棉条导管的制造方法,其特征在于,在将该纸板卷成管状的过程中,一并在该纸板的环周面形成一个止滑部。The method for manufacturing a paper tampon catheter according to claim 1, wherein in the process of rolling the cardboard into a tube, a non-slip part is also formed on the circumferential surface of the cardboard.
  5. 根据权利要求1所述的纸质棉条导管的制造方法,其特征在于,于一个第一纸料成型该数个瓣片及该弱化部,对一个第二纸料提供黏胶,及对一个第三纸料提供黏胶,将该第二纸料及该第三纸料分别滚压黏合在该第一纸料的两相对表面以形成一个纸带,裁断该纸带以形成该纸板。The method for manufacturing a paper tampon catheter according to claim 1, wherein the plurality of flaps and the weakened portion are formed on a first paper material, a second paper material is provided with glue, and a second paper material is provided with adhesive, and The third paper material is provided with adhesive, the second paper material and the third paper material are respectively rolled and bonded on two opposite surfaces of the first paper material to form a paper tape, and the paper tape is cut to form the cardboard.
  6. 根据权利要求5所述的纸质棉条导管的制造方法,其特征在于,导引该纸带通过一个卷边组件以将该纸带的后端反卷形成一个凸缘,该纸带被裁断以形成该纸板后,该凸缘形成一个挡止部。The method for manufacturing a paper tampon catheter according to claim 5, wherein the paper tape is guided through a crimping assembly to rewind the rear end of the paper tape to form a flange, and the paper tape is cut After forming the cardboard, the flange forms a stop.
  7. 根据权利要求6所述的纸质棉条导管的制造方法,其特征在于,该卷边组件具有一个翻卷器及数个输送滚轮,该数个输送滚轮接触及输送该纸带,该纸带通过该翻卷器以反卷后端并接续对位至各该输送滚轮的一个颈部以接续成型出该凸缘。The method for manufacturing a paper tampon catheter according to claim 6, wherein the curling assembly has a rewinder and a plurality of conveying rollers, and the plurality of conveying rollers contact and convey the paper tape, and the paper tape passes The rewinder rewinds the rear end and continuously aligns to a neck of each of the conveying rollers to continuously form the flange.
  8. 根据权利要求6所述的纸质棉条导管的制造方法,其特征在于,每隔预定间距对该纸带的后端裁出一个缺口后,再反卷该纸带的后端以形成该凸缘。The method for manufacturing a paper tampon catheter according to claim 6, wherein a notch is cut at the rear end of the paper tape at predetermined intervals, and then the rear end of the paper tape is rewinded to form the convex edge.
  9. 根据权利要求5所述的纸质棉条导管的制造方法,其特征在于,导送该纸带的头端卷绕于一个卷管模具的环周面后才裁断该纸带。The method for manufacturing a paper tampon catheter according to claim 5, wherein the paper tape is cut after the head end of the paper tape is wound on the circumferential surface of a tube roll mold.
  10. 根据权利要求9所述的纸质棉条导管的制造方法,其特征在于,该纸板受数个滚压轮组压抵而维持卷绕于该卷管模具的环周面,该数个滚压轮组共同环绕该卷管模具的环周面超过半圈,该数个滚压轮组滚压该纸板,以将该纸板卷曲塑形成管状。The method for manufacturing a paper tampon catheter according to claim 9, wherein the cardboard is pressed against by a plurality of rolling wheel sets to maintain being wound on the circumferential surface of the tube rolling mold, and the plurality of rolling The wheel sets collectively surround the circumferential surface of the tube rolling mold for more than half a circle, and the several rolling wheel sets roll the cardboard to crimp the cardboard into a tube shape.
  11. 根据权利要求1所述的纸质棉条导管的制造方法,其特征在于,将该纸板卷绕于一个卷管模具的环周面以塑形成管状后,从该纸质棉条导管的内部向前端提供气流,使该纸质棉条导管向前吹动而脱离该卷管模具。The method for manufacturing a paper sliver catheter according to claim 1, wherein the cardboard is wound on the circumferential surface of a tube roll mold to form a tube, and then the paper sliver catheter is moved from the inside of the paper sliver catheter to The front end provides airflow, so that the paper tampon tube is blown forward to escape from the roll tube mold.
  12. 根据权利要求11所述的纸质棉条导管的制造方法,其特征在于,对该纸质棉条导管的前端提供气流时,同时对该卷管模具的环周面提供气流,使该纸质棉条导管不贴合该卷管模具的环周面。The method of manufacturing a paper sliver tube according to claim 11, wherein when air is provided to the front end of the paper sliver tube, air is provided to the circumferential surface of the roll tube mold at the same time, so that the paper The sliver guide tube does not fit the circumferential surface of the tube roll mold.
PCT/CN2019/125100 2019-12-13 2019-12-13 Method for manufacturing paper tampon applicator WO2021114217A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1175201A (en) * 1994-12-29 1998-03-04 金伯利-克拉克环球有限公司 An applicator for holding and dispensing a substance
CN1179093A (en) * 1995-01-31 1998-04-15 麦克尼尔-Ppc公司 Tampon applicator
US5928183A (en) * 1994-08-22 1999-07-27 Kimberly-Clark Worldwide, Inc. Tampon applicator with multi-layered tips
US6045526A (en) * 1999-02-05 2000-04-04 Playtex Products, Inc. Insertion device with laser engraved finger grip and method of making same
WO2005086787A2 (en) * 2004-03-08 2005-09-22 Playtex Products, Inc. Tampon applicator and method for making same
CN206964739U (en) * 2017-01-18 2018-02-06 青岛优佳卫生科技有限公司 A kind of three-stage tampon applicator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5928183A (en) * 1994-08-22 1999-07-27 Kimberly-Clark Worldwide, Inc. Tampon applicator with multi-layered tips
CN1175201A (en) * 1994-12-29 1998-03-04 金伯利-克拉克环球有限公司 An applicator for holding and dispensing a substance
CN1179093A (en) * 1995-01-31 1998-04-15 麦克尼尔-Ppc公司 Tampon applicator
US6045526A (en) * 1999-02-05 2000-04-04 Playtex Products, Inc. Insertion device with laser engraved finger grip and method of making same
WO2005086787A2 (en) * 2004-03-08 2005-09-22 Playtex Products, Inc. Tampon applicator and method for making same
CN206964739U (en) * 2017-01-18 2018-02-06 青岛优佳卫生科技有限公司 A kind of three-stage tampon applicator

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