WO2021109341A1 - Knife handle with honeycomb sealing structure for liquid nitrogen in hollow structure - Google Patents

Knife handle with honeycomb sealing structure for liquid nitrogen in hollow structure Download PDF

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Publication number
WO2021109341A1
WO2021109341A1 PCT/CN2020/077099 CN2020077099W WO2021109341A1 WO 2021109341 A1 WO2021109341 A1 WO 2021109341A1 CN 2020077099 W CN2020077099 W CN 2020077099W WO 2021109341 A1 WO2021109341 A1 WO 2021109341A1
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Prior art keywords
tool holder
internal
liquid nitrogen
sealing
tool
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PCT/CN2020/077099
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French (fr)
Chinese (zh)
Inventor
刘阔
班仔优
王永青
韩灵生
孔繁泽
王思琪
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大连理工大学
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Publication of WO2021109341A1 publication Critical patent/WO2021109341A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/12Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1015Arrangements for cooling or lubricating tools or work by supplying a cutting liquid through the spindle
    • B23Q11/1023Tool holders, or tools in general specially adapted for receiving the cutting liquid from the spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1038Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
    • B23Q11/1061Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality using cutting liquids with specially selected composition or state of aggregation

Definitions

  • the invention belongs to the technical field of tool holders for numerical control machine tools, and particularly relates to a honeycomb seal structure tool holder for hollow conveying of liquid nitrogen.
  • ultra-low temperature cutting This cutting method that uses liquid nitrogen as a coolant and lubricant is called ultra-low temperature cutting.
  • the external spray type supply can be realized by only improving the design of the tool holder, and it has become the main method of ultra-low temperature medium supply at present.
  • the external spray type supply can be realized by only the external medium supply and spray device, and it has become the main method of low-temperature medium supply at present.
  • the cooling and lubrication efficiency of external spray supply is not high, and it is impossible to accurately and efficiently cool and lubricate the cutting area. Therefore, the use of outer-rotating inner tool holders in the low-temperature cooling and lubrication method can not only solve the problem of low cooling efficiency, but also be suitable for low-temperature processing of traditional CNC machine tools.
  • Wang Fengbiao and others disclosed a liquid nitrogen internal spray type tool holder device in patent CN201410228633.8.
  • the tool holder is directly connected with the liquid nitrogen supply system to realize ultra-low temperature processing.
  • the device cannot solve the problem of liquid nitrogen sealing well, and it is easy to cause lubrication and freezing of the inner bearing of the knife handle and frost on the outer surface, which causes the knife handle to stop rotating, which is inconvenient to operate.
  • Wang Yongqing and others disclosed in CN201910084476.0 a tool holder suitable for cooling and lubrication of ultra-low temperature media.
  • the device adds a labyrinth sealing structure to solve the sealing problem of liquid nitrogen.
  • the tool holder structure is supported by a single-ended bearing, the tool holder has insufficient rigidity and the sealing effect of the labyrinth seal is not ideal under the limited size.
  • the main technical problem solved by the present invention is to overcome the shortcomings of the existing tool holder device. Aiming at the problems of insufficient bearing support rigidity and unsatisfactory sealing effect of the existing externally rotating internally cooled tool holder, a method for hollow transportation of liquid nitrogen is invented Honeycomb seal structure knife handle.
  • a honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen includes a knife handle main body 1, a peripheral static structure, a multilayer sealing structure, a heat insulation structure, and a supporting structure at both ends of the bearing;
  • the left end of the tool holder body 1 is a tapered surface 1-d, which is used to cooperate with the spindle head 6.2 of the machine tool to realize the positioning of the tool holder; the end of the tapered surface 1-d is perpendicular to the tapered surface 1-d with internal thread of the tool holder. 1-c; the extension of the tapered surface 1-d is provided with a flange 1-b; the right end of the shank body 1 is a stepped shaft, with a shoulder 1-e of the stepped shaft and a shoulder two 1-e of the stepped shaft j.
  • Tool shank external thread 1-f, tool shank external thread 2-k and tool shank external thread 3-m, and tool shank external thread 1-f is located on the shoulder 1-e of the stepped shaft and the stepped shaft Between shoulder two 1-j of the shank, the external thread two 1-k of the shank and the external thread three 1-m of the shank are located at the right end of the shoulder two 1-j of the stepped shaft, which is used for the main body 1 of the tool shank and other structures Between the positioning and installation; the stepped shaft surface at the right end of the tool holder body 1 is provided with a sealing groove 1-g on the shaft, a sealing groove 2-i on the shaft and an annular groove 1-h, and the annular groove 1-h is located on the shaft for sealing Between the groove 1-g and the seal groove 2-i on the shaft; the annular groove 1-h communicates with the internal flow passage 1-a, and the internal flow passage 1-a is a circular hole flow passage inclined at an angle to the horizontal plane.
  • the inlet is connected to the annular groove 1-h; the inclination angle of the internal flow channel 1-a is used to reduce the pressure drop loss of liquid nitrogen during the flow process; the internal flow channel 1-a communicates with the internal flow channel 2-n, and Runner 2 1-n is a horizontal circular hole runner, located at the right end inside the main body of the tool holder.
  • the liquid nitrogen L exiting from the internal runner 2 1-n will enter the internal runner 6.6-a of the hollow internal cooling tool 6.6 ;
  • the peripheral static structure is mainly composed of a metal shell 2.1, a heat-insulating shell 2.2 and an adapter sleeve 2.3;
  • the metal shell 2.1 has a positioning shoulder 2.1-a inside which is positioned with the outer end faces of the left end bearing 5.1 and the adapter sleeve 2.3 respectively ;
  • the heat-insulating shell 2.2 is made of materials with low thermal conductivity.
  • the heat-insulating shell 2.2 has a sealing tooth structure 2.2-a and an internal end surface 2.2-b, of which the internal end surface 2.2-b is used for the positioning and compression of the right end bearing 5.5 ;
  • the adapter sleeve 2.3 is made of materials with low thermal conductivity and is sleeved on the outside of the shaft surface where the annular groove 1-h on the outer surface of the tool holder body 1 is located;
  • the adapter sleeve 2.3 has an internal threaded hole 2.3-a on the outer surface for use It is connected to the external threaded joint 6.4-a of the transport insulation hose 6.4 of the external liquid nitrogen transport system;
  • the inner surface of the adapter sleeve 2.3 is provided with an arc groove 2.3-c and the outer surface of the tool holder body 1 is opposite to the annular groove 1-h Match to form part of the internal flow channel; liquid nitrogen L flows in through the internal threaded hole 2.3-a, temporarily stored and buffered in the arc
  • the heat-insulating structure is mainly composed of heat-insulating filling material 3.1, inner runner heat-insulating bushing 3.2, inner runner heat-insulating bushing 2 3.3, and heat-insulating shell 2.2; the heat-insulating structure adopts materials with low thermal conductivity.
  • the insulating filler material 3.1 is wrapped on the outside of the metal shell 2.1, It is compressed by the heat-insulating shell 2.2; the inner runner heat-insulating bushing 3.2 is installed in the inclined inner runner 1-a of the tool holder body 1, and the inner runner heat-insulating bushing 3.3 is installed in the horizontal interior.
  • the heat insulation shell 2.2 is installed on the outside of the heat insulation filling material 3.1, and the metal shell 2.1 is connected by bolts for compaction;
  • the heat-insulating shell 2.2 helps prevent the liquid nitrogen L sprayed from the inner runner 6.6-a of the hollow inner cooling tool 6.6 from affecting the right end bearing 5.5, and prevents it from frosting and stalling;
  • the multi-layer sealing structure is mainly composed of end face seal 4.1, peripheral labyrinth sealing structure 4.2, peripheral sealing ring 4.3, sealing ring right gland 4.4, contact sealing ring 4.5, internal honeycomb sealing structure 4.6, and internal honeycomb sealing structure Two 4.7, contact seal ring two 4.8 and seal ring left gland 4.9 composition;
  • the end face seal 4.1 is made of high temperature resistant, low thermal conductivity materials, used to prevent liquid nitrogen L and hollow internal cooling tool 6.6 contact and leakage
  • the outer labyrinth sealing structure 4.2 is composed of the sealing tooth structure 2.2-a of the heat-insulating shell 2.2 and the outer sealing ring 4.3, which is used to increase the resistance of leakage flow and prevent the liquid nitrogen L sprayed from the hollow inner cooling tool 6.6 to the right end bearing 5.5 Impact;
  • the outer sealing ring 4.3 is made of a material with low thermal conductivity, and is connected with the outer thread of the shank on the shaft end of the shank body 1 through the internal thread 2-k;
  • the supporting structure at both ends of the bearing is mainly composed of a left end bearing 5.1, a bearing gland 5.2, a bearing sleeve 5.3, a tightening nut 5.4, and a right end bearing 5.5; the supporting structure at both ends of the bearing adopts the method of supporting at both ends to improve the handle Dynamic performance; the left end bearing 5.1 is installed on the shoulder 1-e of the stepped shaft of the tool holder body 1, and the bearing sleeve 5.3 is sequentially inserted from the right end of the tool holder body 1 and locked by the tightening nut 5.4 to produce a preset
  • the tightening force realizes the fixing of the left end bearing 5.1 on the outer surface of the stepped shaft of the tool holder body; the end face of the right end bearing 5.5 is in contact with the end face shoulder 2.3-e of the adapter sleeve 2.3 to achieve positioning, and depends on the inner end face 2.2- of the heat-insulating shell 2.2- b Realize compaction; both the left
  • the tool holder connecting frame 6.3 has one end fixed on the outer circular surface of the heat-insulating shell 2.2, and the other end is connected with the stationary components of the machine tool to ensure that the external structure of the low-temperature and micro-lubricated tool holder and the machine tool remain stationary;
  • the spindle head of the machine tool 6.2 is located At the end of the machine tool spindle, when the honeycomb seal structure tool holder transported by liquid nitrogen is used, the taper surface 1-d of the tool holder body 1 and the machine tool spindle head 6.2 are positioned and installed through the pull nail 6.1;
  • the transportation insulation hose 6.4 is connected to the outside
  • the liquid nitrogen L supply system is connected to the tool holder through the external thread 6.4-a of the insulated hose connector, so that the liquid nitrogen L enters the tool holder from the supply system; the liquid nitrogen L finally enters the hollow internally cooled tool installed at the end of the tool holder 6.6, and spray into the cutting area through the tool's internal flow channel 6.6-a; the hollow
  • the beneficial effect of the present invention is that it solves the problems of the existing liquid nitrogen internal spray type knife handle for liquid nitrogen sealing, insufficient heat insulation performance and serious end face friction caused by the single-end support of the knife handle, and improves the utilization rate of liquid nitrogen.
  • the use performance and life of the tool holder are improved, and the safety is high, and the operation is convenient. It can be applied to CNC machine tools to realize internal spray type ultra-low temperature cutting processing.
  • Fig. 1 is a cross-sectional view of the inside of the main body of the honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen;
  • Figure 2 is an internal cross-sectional view of a honeycomb sealing structure knife handle used for hollow conveying of liquid nitrogen;
  • Figure 3 is a cross-sectional view of the adapter sleeve 2.3 of the honeycomb seal structure knife handle for hollow conveying of liquid nitrogen;
  • Figure 4 is a view from the direction A of the adapter sleeve 2.3 honeycomb belt 2.3-b;
  • Figure 5 is a partial view of the honeycomb sealing structure between the adapter sleeve 2.3 and the handle body 1;
  • Fig. 6 is a schematic diagram of assembling a honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen
  • a honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen is improved on the basis of the traditional knife handle structure. As shown in Figure 2, it includes a tool holder body, a peripheral static structure, a multilayer sealing structure and a heat insulation structure, and a supporting structure at both ends of the bearing.
  • the tightening nut 5.4 provides pre-tightening force for the left end bearing 5.1; install the honeycomb belt one 2.3-b and honeycomb belt two 2.3-d into the structure
  • the base body is the adapter sleeve 2.3, and then match the arc groove 2.3-c with the annular groove 1-h on the shaft correspondingly, and use the right sealing ring gland 4.4 and the sealing ring left gland 4.9 to respectively set the contact seal ring to 4.5
  • contact seal ring two 4.8 are pressed on the left and right sides of the adapter sleeve 2.3; rely on the inner positioning shoulder 2.1-a of the metal shell 2.1 and the left end bearing 5.1 to fit into the metal shell 2.1; use the end shaft of the adapter sleeve 2.3 Shoulder 2.3-e position and install the right end bearing 5.5; rely on the cooperation of the inner thread of the outer sealing ring 4.3 and the outer thread of the tool holder 2-k to tighten the outer sealing ring 4.3; wrap the
  • the operation mode of the tool holder device is as follows:
  • the transmission control system of liquid nitrogen L is turned on to automatically transport the medium.
  • the liquid nitrogen flows through the internal flow channel 1-a and the internal flow channel two 1-n, and then enters the hollow internal cooling tool 6.6, and finally passes The tool internal runner 6.6-a of the hollow internal cooling tool 6.6 is sprayed onto the cutting area to realize the external rotation and internal flow of liquid nitrogen for low-temperature processing.

Abstract

Disclosed is a knife handle with a honeycomb sealing structure for conveying liquid nitrogen in a hollow structure. The knife handle comprises a knife handle main body (1), a peripheral static structure, a multi-layer sealing structure, a heat insulation structure and support structures at two ends of a bearing. The knife handle main body (1) comprises an annular groove (1-h), wherein the annular groove (1-h) is in sequential communication with a first internal runner (1-a) and a second internal runner (1-n), the first internal runner (1-a) being a circular hole runner at an inclined angle with respect to a horizontal plane; the multi-layer sealing structure comprises a peripheral labyrinthic sealing structure, a honeycomb sealing structure, a contact-type sealing ring and an end face sealing member; honeycomb sealing is used between an adapter sleeve (2.3) of the peripheral static structure and the knife handle main body (1), and the peripheral labyrinthic sealing structure (4.2) is used between a heat insulation housing (2.2) of the heat insulation structure and a peripheral sealing ring (4.3) of the multi-layer sealing structure. According to the knife handle, liquid nitrogen is transported from a storage tank, through the interior of the knife handle, to a cutting area, and thus the problems of existing knife handles wherein the liquid-nitrogen sealing and heat insulation performances of same are insufficient, and there is severe friction at an end face thereof caused by single-end support of the knife handle during operation are solved.

Description

一种用于液氮中空输送的蜂窝密封结构刀柄A honeycomb sealing structure knife handle for hollow transportation of liquid nitrogen 技术领域Technical field
本发明属于数控机床刀具刀柄技术领域,特别涉及一种用于液氮中空输送的蜂窝密封结构刀柄。The invention belongs to the technical field of tool holders for numerical control machine tools, and particularly relates to a honeycomb seal structure tool holder for hollow conveying of liquid nitrogen.
背景技术Background technique
随着航天工业的发展,人们对航天设备的性能要求也越来越高,因此钛合金、高温合金等一些具备耐高温、抗腐蚀等优良特性的难加工材料成为航天等高端设备领域零部件制造时采用的关键材料。然而这些难加工材料通常呈现高粘、高韧、各向异性等特性,采用常规切削很难达到很好的切削效果。实验表明对切削局部区域施以超低温介质如液氮,能够有效降低钛合金等难加工材料在切削加工中极高的切削热,改善材料切削性能、提高刀具寿命,并代替传统切削液,实现绿色制造。这种采用液氮作为冷却剂、润滑剂的切削方式称为超低温切削。With the development of the aerospace industry, people have higher and higher performance requirements for aerospace equipment. Therefore, titanium alloys, high-temperature alloys and other difficult-to-process materials with excellent properties such as high temperature resistance and corrosion resistance have become parts and components of high-end equipment fields such as aerospace The key materials used at the time. However, these difficult-to-machine materials usually exhibit characteristics such as high viscosity, high toughness, and anisotropy. It is difficult to achieve good cutting results with conventional cutting. Experiments have shown that applying ultra-low temperature medium such as liquid nitrogen to the local cutting area can effectively reduce the extremely high cutting heat of titanium alloy and other difficult-to-machine materials in the cutting process, improve the cutting performance of the material, increase the tool life, and replace the traditional cutting fluid to achieve green manufacture. This cutting method that uses liquid nitrogen as a coolant and lubricant is called ultra-low temperature cutting.
对于目前的超低温切削而言,主要有两种超低温介质供给方式,内喷式和外喷式。外喷式供给由于仅需对刀柄进行改进设计就可以实现,成为目前超低温介质供给的主要方式。外喷式供给由于仅需外加介质供给、喷射装置就可以实现,成为目前低温介质供给的主要方式。但外喷式供给的冷却润滑效率不高,无法对切削区域准确、高效地进行冷却润滑。因此,在低温冷却润滑方式中采用外转内刀柄,即能解决冷却效率低的问题,又能够适用于传统数控机床的低温加工。For the current ultra-low temperature cutting, there are mainly two types of ultra-low temperature medium supply methods, internal injection and external injection. The external spray type supply can be realized by only improving the design of the tool holder, and it has become the main method of ultra-low temperature medium supply at present. The external spray type supply can be realized by only the external medium supply and spray device, and it has become the main method of low-temperature medium supply at present. However, the cooling and lubrication efficiency of external spray supply is not high, and it is impossible to accurately and efficiently cool and lubricate the cutting area. Therefore, the use of outer-rotating inner tool holders in the low-temperature cooling and lubrication method can not only solve the problem of low cooling efficiency, but also be suitable for low-temperature processing of traditional CNC machine tools.
2014年,王凤彪等人在专利CN201410228633.8公开了一种液氮内喷式刀柄装置,刀柄与液氮供给系统直接相连实现超低温加工。但是该装置不能很好地解决液氮密封问题,容易导致刀柄内轴承润滑冻住以及外表面结霜而使刀柄停转,操作不便。2019年,王永青等人在CN201910084476.0中公开了一种适用于超低温介质冷却润滑的刀柄,该装置加入了迷宫密封结构解决液氮的密封问题。但是该刀柄结构采用单端轴承支撑,刀柄刚性不足并且在有限尺寸下迷宫密封的密封效果并不理想。In 2014, Wang Fengbiao and others disclosed a liquid nitrogen internal spray type tool holder device in patent CN201410228633.8. The tool holder is directly connected with the liquid nitrogen supply system to realize ultra-low temperature processing. However, the device cannot solve the problem of liquid nitrogen sealing well, and it is easy to cause lubrication and freezing of the inner bearing of the knife handle and frost on the outer surface, which causes the knife handle to stop rotating, which is inconvenient to operate. In 2019, Wang Yongqing and others disclosed in CN201910084476.0 a tool holder suitable for cooling and lubrication of ultra-low temperature media. The device adds a labyrinth sealing structure to solve the sealing problem of liquid nitrogen. However, the tool holder structure is supported by a single-ended bearing, the tool holder has insufficient rigidity and the sealing effect of the labyrinth seal is not ideal under the limited size.
技术问题technical problem
本发明主要解决的技术问题是克服现有刀柄装置的不足,针对已有外转内冷刀柄的轴承支撑刚性不足、密封效果不理想等难题,发明了一种用于液氮中空输送的蜂窝密封结构刀柄。The main technical problem solved by the present invention is to overcome the shortcomings of the existing tool holder device. Aiming at the problems of insufficient bearing support rigidity and unsatisfactory sealing effect of the existing externally rotating internally cooled tool holder, a method for hollow transportation of liquid nitrogen is invented Honeycomb seal structure knife handle.
技术解决方案Technical solutions
本发明的技术方案:The technical scheme of the present invention:
一种用于液氮中空输送的蜂窝密封结构刀柄包括刀柄主体1、外围静止结构、多层密封结构、隔热结构以及轴承两端支撑结构;A honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen includes a knife handle main body 1, a peripheral static structure, a multilayer sealing structure, a heat insulation structure, and a supporting structure at both ends of the bearing;
所述的刀柄主体1的左端为锥面1-d,用于与机床主轴头6.2配合实现刀柄的定位;锥面1-d端部垂直于锥面1-d设有刀柄内螺纹1-c;锥面1-d延伸处设有法兰盘1-b;刀柄主体1的右端为阶梯轴,设有阶梯轴的轴肩一1-e、阶梯轴的轴肩二1-j、刀柄外螺纹一1-f、刀柄外螺纹二1-k和刀柄外螺纹三1-m,刀柄外螺纹一1-f位于阶梯轴的轴肩一1-e和阶梯轴的轴肩二1-j之间,刀柄外螺纹二1-k和刀柄外螺纹三1-m位于阶梯轴的轴肩二1-j右端,用于刀柄主体1与刀柄其他结构之间的定位和安装;刀柄主体1右端阶梯轴表面设有轴上密封槽一1-g、轴上密封槽二1-i和环形槽1-h,环形槽1-h位于轴上密封槽一1-g和轴上密封槽二1-i之间;环形槽1-h连通内部流道一1-a,内部流道一1-a为与水平面倾斜角度的圆孔流道,其入口与环形槽1-h连通;内部流道一1-a的倾斜角度用于降低液氮在流动过程中压降损失;内部流道一1-a与内部流道二1-n相通,内部流道二1-n为水平方向的圆孔流道,位于刀柄主体内部的右端,从内部流道二1-n出去的液氮L将进入中空内冷刀具6.6的内部流道6.6-a;The left end of the tool holder body 1 is a tapered surface 1-d, which is used to cooperate with the spindle head 6.2 of the machine tool to realize the positioning of the tool holder; the end of the tapered surface 1-d is perpendicular to the tapered surface 1-d with internal thread of the tool holder. 1-c; the extension of the tapered surface 1-d is provided with a flange 1-b; the right end of the shank body 1 is a stepped shaft, with a shoulder 1-e of the stepped shaft and a shoulder two 1-e of the stepped shaft j. Tool shank external thread 1-f, tool shank external thread 2-k and tool shank external thread 3-m, and tool shank external thread 1-f is located on the shoulder 1-e of the stepped shaft and the stepped shaft Between shoulder two 1-j of the shank, the external thread two 1-k of the shank and the external thread three 1-m of the shank are located at the right end of the shoulder two 1-j of the stepped shaft, which is used for the main body 1 of the tool shank and other structures Between the positioning and installation; the stepped shaft surface at the right end of the tool holder body 1 is provided with a sealing groove 1-g on the shaft, a sealing groove 2-i on the shaft and an annular groove 1-h, and the annular groove 1-h is located on the shaft for sealing Between the groove 1-g and the seal groove 2-i on the shaft; the annular groove 1-h communicates with the internal flow passage 1-a, and the internal flow passage 1-a is a circular hole flow passage inclined at an angle to the horizontal plane. The inlet is connected to the annular groove 1-h; the inclination angle of the internal flow channel 1-a is used to reduce the pressure drop loss of liquid nitrogen during the flow process; the internal flow channel 1-a communicates with the internal flow channel 2-n, and Runner 2 1-n is a horizontal circular hole runner, located at the right end inside the main body of the tool holder. The liquid nitrogen L exiting from the internal runner 2 1-n will enter the internal runner 6.6-a of the hollow internal cooling tool 6.6 ;
所述的外围静止结构主要由金属外壳2.1、隔热外壳2.2和转接套2.3组成;金属外壳2.1内部有定位轴肩2.1-a,分别与左端轴承5.1和转接套2.3的外端面进行定位;隔热外壳2.2采用导热系数较低的材料制成,隔热外壳2.2上有密封齿结构2.2-a以及内部端面2.2-b,其中内部端面2.2-b用于右端轴承5.5的定位和压紧;转接套2.3采用导热系数低的材料制成,套装在刀柄主体1外表面环形槽1-h所在的轴表面的外侧;转接套2.3外表面开有内螺纹孔2.3-a,用于和外部液氮运输系统的运输隔热软管6.4的外螺纹接头6.4-a连接;转接套2.3内表面设有弧形槽2.3-c与刀柄主体1外表面环形槽1-h相配合,构成内部流动通道的一部分;液氮L通过内螺纹孔2.3-a流入,在弧形槽2.3-c内得到暂时的储存、缓冲,再流入刀柄主体的内部流道一1-a中;转接套2.3具有端面轴肩2.3-e,用于右端轴承5.5的定位支撑;转接套2.3的弧形槽2.3-c的左、右两侧分别安装有蜂窝带一2.3-b和蜂窝带二2.3-d;蜂窝带一2.3-b和蜂窝带二2.3-d采用薄板加工而成,由多排多列的内孔表面为蜂窝形状的六边形蜂窝孔组成,与转接套2.3之间采用过盈配合进行配合并采用焊接固定;The peripheral static structure is mainly composed of a metal shell 2.1, a heat-insulating shell 2.2 and an adapter sleeve 2.3; the metal shell 2.1 has a positioning shoulder 2.1-a inside which is positioned with the outer end faces of the left end bearing 5.1 and the adapter sleeve 2.3 respectively ; The heat-insulating shell 2.2 is made of materials with low thermal conductivity. The heat-insulating shell 2.2 has a sealing tooth structure 2.2-a and an internal end surface 2.2-b, of which the internal end surface 2.2-b is used for the positioning and compression of the right end bearing 5.5 ; The adapter sleeve 2.3 is made of materials with low thermal conductivity and is sleeved on the outside of the shaft surface where the annular groove 1-h on the outer surface of the tool holder body 1 is located; the adapter sleeve 2.3 has an internal threaded hole 2.3-a on the outer surface for use It is connected to the external threaded joint 6.4-a of the transport insulation hose 6.4 of the external liquid nitrogen transport system; the inner surface of the adapter sleeve 2.3 is provided with an arc groove 2.3-c and the outer surface of the tool holder body 1 is opposite to the annular groove 1-h Match to form part of the internal flow channel; liquid nitrogen L flows in through the internal threaded hole 2.3-a, temporarily stored and buffered in the arc-shaped groove 2.3-c, and then flows into the internal flow channel 1-a of the tool holder body ; The adapter sleeve 2.3 has an end shoulder 2.3-e, which is used for the positioning support of the right end bearing 5.5; the left and right sides of the arc groove 2.3-c of the adapter sleeve 2.3 are respectively installed with a honeycomb belt 2.3-b and honeycomb Belt two 2.3-d; honeycomb belt one 2.3-b and honeycomb belt two 2.3-d are made of thin plates, composed of multiple rows and rows of hexagonal honeycomb holes whose inner surface is honeycomb shape, and an adapter sleeve 2.3 Interference fit is adopted between them and they are fixed by welding;
所述的隔热结构主要由隔热填充材料3.1、内流道隔热衬套一3.2、内流道隔热衬套二3.3和隔热外壳2.2组成;隔热结构均采用低导热系数的材料制成,其主要是防止液氮L流经内部流道一1-a和内部流道二1-b时其低温对刀柄结构的影响;隔热填充材料3.1包裹在金属外壳2.1的外侧,并由隔热外壳2.2压紧;内流道隔热衬套一3.2安装在刀柄主体1的倾斜的内部流道一1-a中、内流道隔热衬套二3.3安装在水平的内部流道二1-n中,用于减少液氮L在刀柄主体1内流动时的热损失;隔热外壳2.2安装在隔热填充材料3.1的外侧,通过螺栓连接金属外壳2.1以压实;隔热外壳2.2有助于防止从中空内冷刀具6.6的刀具内流道6.6-a喷出的液氮L对右端轴承5.5的影响,防止其结霜停转;The heat-insulating structure is mainly composed of heat-insulating filling material 3.1, inner runner heat-insulating bushing 3.2, inner runner heat-insulating bushing 2 3.3, and heat-insulating shell 2.2; the heat-insulating structure adopts materials with low thermal conductivity. It is made to prevent the influence of low temperature on the structure of the tool holder when the liquid nitrogen L flows through the internal flow channel 1-a and the internal flow channel 2- 1-b; the insulating filler material 3.1 is wrapped on the outside of the metal shell 2.1, It is compressed by the heat-insulating shell 2.2; the inner runner heat-insulating bushing 3.2 is installed in the inclined inner runner 1-a of the tool holder body 1, and the inner runner heat-insulating bushing 3.3 is installed in the horizontal interior. In the runner two 1-n, it is used to reduce the heat loss when the liquid nitrogen L flows in the tool holder body 1; the heat insulation shell 2.2 is installed on the outside of the heat insulation filling material 3.1, and the metal shell 2.1 is connected by bolts for compaction; The heat-insulating shell 2.2 helps prevent the liquid nitrogen L sprayed from the inner runner 6.6-a of the hollow inner cooling tool 6.6 from affecting the right end bearing 5.5, and prevents it from frosting and stalling;
所述的多层密封结构主要由端面密封件4.1、外围迷宫密封结构4.2、外围密封环4.3、密封圈右压盖4.4、接触式密封圈一4.5、内部蜂窝密封结构一4.6、内部蜂窝密封结构二4.7、接触式密封圈二4.8以及密封圈左压盖4.9组成;端面密封件4.1采用耐高温、导热系数低的材料制成,用于防止液氮L和中空内冷刀具6.6接触配合时泄漏;外围迷宫密封结构4.2由隔热外壳2.2的密封齿结构2.2-a和外围密封环4.3构成,用于增加泄漏流动的阻力防止从中空内冷刀具6.6喷出的液氮L对右端轴承5.5的影响;外围密封环4.3由导热系数低的材料制成,并通过内螺纹和刀柄主体1轴端上的刀柄外螺纹二1-k相连接;内部蜂窝密封结构一4.6由轴上密封槽二1-i和蜂窝带二2.3-d组成,用于增加泄漏流动的阻力提高对液氮L的密封效果;内部蜂窝密封结构二4.7由轴上密封槽一1-g和蜂窝带一2.3-b组成,用于增加泄漏流动的阻力提高对液氮L的密封效果;密封圈右压盖4.4和密封圈左压盖4.9分别分布在转接套2.3外表面的两侧,与转接套2.3之间分别用螺栓连接,以压紧接触式密封圈一4.5和接触式密封圈二4.8;接触式密封圈一4.5和接触式密封圈二4.8采用导热系数较低且耐高温的材料制成,用于防止液氮泄漏到内部轴承系统,保证轴承组件正常工作;The multi-layer sealing structure is mainly composed of end face seal 4.1, peripheral labyrinth sealing structure 4.2, peripheral sealing ring 4.3, sealing ring right gland 4.4, contact sealing ring 4.5, internal honeycomb sealing structure 4.6, and internal honeycomb sealing structure Two 4.7, contact seal ring two 4.8 and seal ring left gland 4.9 composition; the end face seal 4.1 is made of high temperature resistant, low thermal conductivity materials, used to prevent liquid nitrogen L and hollow internal cooling tool 6.6 contact and leakage The outer labyrinth sealing structure 4.2 is composed of the sealing tooth structure 2.2-a of the heat-insulating shell 2.2 and the outer sealing ring 4.3, which is used to increase the resistance of leakage flow and prevent the liquid nitrogen L sprayed from the hollow inner cooling tool 6.6 to the right end bearing 5.5 Impact; the outer sealing ring 4.3 is made of a material with low thermal conductivity, and is connected with the outer thread of the shank on the shaft end of the shank body 1 through the internal thread 2-k; the internal honeycomb sealing structure 4.6 is sealed by the shaft on the groove Two 1-i and honeycomb belt two 2.3-d are used to increase the resistance to leakage flow and improve the sealing effect on liquid nitrogen L; the internal honeycomb sealing structure two 4.7 consists of the on-axis sealing groove one 1-g and the honeycomb belt one 2.3- b composition, used to increase the resistance of leakage flow and improve the sealing effect of liquid nitrogen L; the right gland 4.4 of the sealing ring and the left gland 4.9 of the sealing ring are respectively distributed on both sides of the outer surface of the adapter sleeve 2.3, and the adapter sleeve 2.3 They are connected by bolts respectively, with a compression contact seal ring 4.5 and a contact seal ring two 4.8; the contact seal ring one 4.5 and the contact seal ring two 4.8 are made of materials with low thermal conductivity and high temperature resistance. Used to prevent liquid nitrogen from leaking into the internal bearing system and ensure the normal operation of bearing components;
所述的轴承两端支撑结构主要由左端轴承5.1、轴承压盖5.2、轴承套筒5.3、紧定螺母5.4以及右端轴承5.5组成;轴承两端支撑结构采用两端支撑的方式,提高该刀柄动力学性能;左端轴承5.1安装在刀柄主体1的阶梯轴的轴肩一1-e上,从刀柄主体1的右端依次套入轴承套筒5.3并通过紧定螺母5.4锁紧,产生预紧力,实现左端轴承5.1在刀柄主体阶梯轴外表面上的固定;右端轴承5.5端面与转接套2.3的端面轴肩2.3-e接触实现定位,并依靠隔热外壳2.2的内部端面2.2-b实现压紧;左端轴承5.1和右端轴承5.5均采用带有接触密封圈型的轴承。The supporting structure at both ends of the bearing is mainly composed of a left end bearing 5.1, a bearing gland 5.2, a bearing sleeve 5.3, a tightening nut 5.4, and a right end bearing 5.5; the supporting structure at both ends of the bearing adopts the method of supporting at both ends to improve the handle Dynamic performance; the left end bearing 5.1 is installed on the shoulder 1-e of the stepped shaft of the tool holder body 1, and the bearing sleeve 5.3 is sequentially inserted from the right end of the tool holder body 1 and locked by the tightening nut 5.4 to produce a preset The tightening force realizes the fixing of the left end bearing 5.1 on the outer surface of the stepped shaft of the tool holder body; the end face of the right end bearing 5.5 is in contact with the end face shoulder 2.3-e of the adapter sleeve 2.3 to achieve positioning, and depends on the inner end face 2.2- of the heat-insulating shell 2.2- b Realize compaction; both the left end bearing 5.1 and the right end bearing 5.5 adopt bearings with a contact seal ring type.
所述的刀柄连接架6.3,一端固定在隔热外壳2.2的外圆面上,另一端和机床静止的组件连接,保证低温微量润滑刀柄的外部结构和机床保持静止;机床主轴头6.2位于机床主轴末端,当液氮中空输送的蜂窝密封结构刀柄使用时,通过拉钉6.1使得刀柄主体1的锥面1-d和机床主轴头6.2定位、安装;运输隔热软管6.4外部连接液氮L供给系统,并通过隔热软管接头外螺纹6.4-a和刀柄相连接,使得液氮L从供给系统进入刀柄;液氮L最终进入安装在刀柄末端的中空内冷刀具6.6,并通过刀具内部流道6.6-a喷射到切削区域;中空内冷刀具6.6依靠弹性筒夹6.5的锥面和刀柄主体1右端的内部锥面进行定位,然后依靠螺纹和刀柄外螺纹三1-m进行夹紧安装。The tool holder connecting frame 6.3 has one end fixed on the outer circular surface of the heat-insulating shell 2.2, and the other end is connected with the stationary components of the machine tool to ensure that the external structure of the low-temperature and micro-lubricated tool holder and the machine tool remain stationary; the spindle head of the machine tool 6.2 is located At the end of the machine tool spindle, when the honeycomb seal structure tool holder transported by liquid nitrogen is used, the taper surface 1-d of the tool holder body 1 and the machine tool spindle head 6.2 are positioned and installed through the pull nail 6.1; the transportation insulation hose 6.4 is connected to the outside The liquid nitrogen L supply system is connected to the tool holder through the external thread 6.4-a of the insulated hose connector, so that the liquid nitrogen L enters the tool holder from the supply system; the liquid nitrogen L finally enters the hollow internally cooled tool installed at the end of the tool holder 6.6, and spray into the cutting area through the tool's internal flow channel 6.6-a; the hollow internal cooling tool 6.6 relies on the taper surface of the elastic collet 6.5 and the inner taper surface of the right end of the shank body 1 for positioning, and then relies on the thread and the external thread of the shank Three 1-m for clamping installation.
有益效果Beneficial effect
本发明的有益效果是,解决了现有液氮内喷式刀柄对液氮密封、隔热性能不足以及刀柄工作单端支撑导致的端面摩擦严重的问题,提高了液氮的利用率,提高了刀柄的使用性能和寿命,并且安全性高、操作便捷,能够应用于数控机床实现内喷式的超低温切削加工。The beneficial effect of the present invention is that it solves the problems of the existing liquid nitrogen internal spray type knife handle for liquid nitrogen sealing, insufficient heat insulation performance and serious end face friction caused by the single-end support of the knife handle, and improves the utilization rate of liquid nitrogen. The use performance and life of the tool holder are improved, and the safety is high, and the operation is convenient. It can be applied to CNC machine tools to realize internal spray type ultra-low temperature cutting processing.
附图说明Description of the drawings
图1是用于液氮中空输送的蜂窝密封结构刀柄主体内部剖视图;Fig. 1 is a cross-sectional view of the inside of the main body of the honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen;
图2是用于液氮中空输送的蜂窝密封结构刀柄内部剖视图;Figure 2 is an internal cross-sectional view of a honeycomb sealing structure knife handle used for hollow conveying of liquid nitrogen;
图3是用于液氮中空输送的蜂窝密封结构刀柄的转接套2.3剖视图;Figure 3 is a cross-sectional view of the adapter sleeve 2.3 of the honeycomb seal structure knife handle for hollow conveying of liquid nitrogen;
图4是转接套2.3蜂窝带2.3-b的A向视图;Figure 4 is a view from the direction A of the adapter sleeve 2.3 honeycomb belt 2.3-b;
图5是转接套2.3和刀柄主体1之间蜂窝密封结构的局部视图;Figure 5 is a partial view of the honeycomb sealing structure between the adapter sleeve 2.3 and the handle body 1;
图6是用于液氮中空输送的蜂窝密封结构刀柄装配示意图;Fig. 6 is a schematic diagram of assembling a honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen;
图中:1刀柄主体;1-a内部流道一;1-b法兰盘;1-c刀柄内螺纹;1-d锥面;1-e阶梯轴的轴肩;1-f刀柄外螺纹一;1-g轴上密封槽一;1-h环形槽;1-i轴上密封槽二;1-j阶梯轴的轴肩二;1-k刀柄外螺纹二;1-m刀柄外螺纹三;1-n内部流道二;内部流道一1-a的倾斜角度;2.1金属外壳;2.1-a定位轴肩;2.2隔热外壳;2.2-a密封齿结构;2.2-b内部端面;2.3转接套;2.3-a内螺纹孔;2.3-b蜂窝带一;2.3-c弧形槽;2.3-d蜂窝带二;2.3-e端面轴肩;3.1隔热填充材料;3.2内流道隔热衬套一;3.3内流道隔热衬套二;4.1端面密封件;4.2外围迷宫密封结构;4.3外围密封环;4.4密封圈右压盖;4.5接触式密封圈一;4.6内部蜂窝密封结构一;4.7内部蜂窝密封结构二;4.8接触式密封圈二;4.9密封圈左压盖;5.1左端轴承;5.2轴承压盖;5.3轴承套筒;5.4紧定螺母;5.5右端轴承;6.1拉钉;6.2机床主轴头;6.3刀柄连接架;6.4运输隔热软管;6.4-a外螺纹接头;6.5弹性筒夹;6.6中空内冷刀具;6.6-a刀具内流道;L液氮。In the picture: 1 main body of the tool holder; 1-a internal runner; 1-b flange; 1-c internal thread of the tool holder; 1-d tapered surface; 1-e stepped shaft shoulder; 1-f knife Shank external thread one; 1-g shaft sealing groove one; 1-h annular groove; 1-i shaft sealing groove two; 1-j stepped shaft shoulder two; 1-k tool shank external thread two; 1- m tool holder external thread three; 1-n internal runner two; internal runner one 1-a inclination angle; 2.1 metal shell; 2.1-a positioning shoulder; 2.2 heat insulation shell; 2.2-a sealing tooth structure; 2.2 -b internal end face; 2.3 adapter sleeve; 2.3-a internal threaded hole; 2.3-b honeycomb belt one; 2.3-c arc groove; 2.3-d honeycomb belt two; 2.3-e end face shoulder; 3.1 insulation filling material ; 3.2 Inner runner heat insulation bushing one; 3.3 Inner runner heat insulation bushing two; 4.1 end seals; 4.2 peripheral labyrinth sealing structure; 4.3 peripheral sealing ring; 4.4 sealing ring right gland; 4.5 contact sealing ring one 4.6 Internal honeycomb seal structure one; 4.7 Internal honeycomb seal structure two; 4.8 Contact seal ring two; 4.9 Seal ring left gland; 5.1 left end bearing; 5.2 bearing gland; 5.3 bearing sleeve; 5.4 tightening nut; 5.5 right end Bearing; 6.1 pull nail; 6.2 machine tool spindle head; 6.3 tool holder connecting frame; 6.4 transportation heat insulation hose; 6.4-a external thread joint; 6.5 elastic collet; 6.6 hollow internal cooling tool; 6.6-a tool internal flow path; L liquid nitrogen.
本发明的实施方式Embodiments of the present invention
下面结合附图和技术方案详细说明本发明的具体实施方式。The specific embodiments of the present invention will be described in detail below with reference to the drawings and technical solutions.
一种用于液氮中空输送的蜂窝密封结构刀柄是在传统刀柄结构的基础上进行改进的。如图2所示,包括刀柄主体、外围静止结构、多层密封结构和隔热结构、以及轴承两端支撑结构。A honeycomb sealing structure knife handle for hollow conveying of liquid nitrogen is improved on the basis of the traditional knife handle structure. As shown in Figure 2, it includes a tool holder body, a peripheral static structure, a multilayer sealing structure and a heat insulation structure, and a supporting structure at both ends of the bearing.
如图2所示,安装时,将内流道隔热衬套一3.2在低温下冷装入刀柄内部流道一1-a,将内流道隔热衬套二3.3在低温下冷装入刀柄内流道二1-n,然后将端面密封件4.1和内流道隔热衬套二3.3相配合,完成内部流道中的隔热密封结构安装;将左端轴承5.1按照刀柄主体1的阶梯轴的轴肩1-e进行定位,依次装入轴承套筒5.3,紧定螺母5.4为左端轴承5.1提供预紧力;将蜂窝带一2.3-b、蜂窝带二2.3-d结构装入基体即转接套2.3中,然后将弧形槽2.3-c和轴上环形槽1-h对应配合,并利用密封圈右压盖4.4和密封圈左压盖4.9分别将接触式密封圈一4.5和接触式密封圈二4.8压紧在转接套2.3的左右两侧;依靠金属外壳2.1内部定位轴肩2.1-a和左端轴承5.1的配合装入金属外壳2.1;利用转接套2.3的端面轴肩2.3-e定位安装右端轴承5.5;依靠外围密封环4.3的内螺纹和刀柄外螺纹二1-k的配合,拧紧外围密封环4.3;在金属外壳2.1外围包裹上隔热填充材料3.1,装入隔热外壳2.2,并拧紧所有外壳上的螺栓提供足够的压紧力。以上步骤,完成了用于液氮中空输送的蜂窝密封结构刀柄的安装。As shown in Figure 2, during installation, install the inner runner heat-insulating bushing 3.2 at low temperature into the inner runner 1-a of the knife handle, and cold-fit the inner runner heat insulating bushing 3.3 at low temperature. Insert the inner runner 2 1-n of the tool holder, and then match the end face seal 4.1 with the inner runner heat insulation bushing 2 3.3 to complete the installation of the heat insulation seal structure in the inner runner; install the left end bearing 5.1 according to the tool holder body 1 Position the shoulder 1-e of the stepped shaft, and install the bearing sleeve 5.3 in turn. The tightening nut 5.4 provides pre-tightening force for the left end bearing 5.1; install the honeycomb belt one 2.3-b and honeycomb belt two 2.3-d into the structure The base body is the adapter sleeve 2.3, and then match the arc groove 2.3-c with the annular groove 1-h on the shaft correspondingly, and use the right sealing ring gland 4.4 and the sealing ring left gland 4.9 to respectively set the contact seal ring to 4.5 And contact seal ring two 4.8 are pressed on the left and right sides of the adapter sleeve 2.3; rely on the inner positioning shoulder 2.1-a of the metal shell 2.1 and the left end bearing 5.1 to fit into the metal shell 2.1; use the end shaft of the adapter sleeve 2.3 Shoulder 2.3-e position and install the right end bearing 5.5; rely on the cooperation of the inner thread of the outer sealing ring 4.3 and the outer thread of the tool holder 2-k to tighten the outer sealing ring 4.3; wrap the insulating filler material 3.1 around the metal shell 2.1, install Into the insulated enclosure 2.2, and tighten all the bolts on the enclosure to provide sufficient compression force. The above steps have completed the installation of the honeycomb seal structure tool holder for the hollow transportation of liquid nitrogen.
如图1、2、3、4、5、6为了保证装配好的刀柄能够满足实际加工中的性能需要如密封要求、加工精度等,需保证各零部件之间的装配精度。1、轴承内圈和刀柄主体之间及接触式密封圈和刀柄之间均为过盈配合,并具有同轴度要求。2、和轴承定位、接触的端面需要保证其端面垂直度要求;3、端面密封件4.1和中空内冷刀具6.6的接触表面要有平面度要求,保证刀具定位精度。4、刀柄主体内部流道一1-a的设计。合理设计流道倾斜角度可以减少液氮在流道中的压力损失。5、蜂窝带一2.3-b、蜂窝带二2.3-d和转接套2.3之间采用过盈配合。6、蜂窝带的加工要求。蜂窝带需要保证完整的表面形状和强度,以达到密封的要求。As shown in Figure 1, 2, 3, 4, 5, 6, in order to ensure that the assembled tool holder can meet the performance requirements in actual processing, such as sealing requirements, processing accuracy, etc., it is necessary to ensure the assembly accuracy between the components. 1. There is an interference fit between the inner ring of the bearing and the main body of the tool holder, and between the contact seal ring and the tool holder, and the coaxiality is required. 2. The end face that is positioned and in contact with the bearing needs to ensure the verticality requirements of the end face; 3. The contact surface of the end face seal 4.1 and the hollow internal cooling tool 6.6 must have flatness requirements to ensure the accuracy of the tool positioning. 4. The design of the flow channel 1-a inside the main body of the tool holder. Reasonable design of the inclination angle of the flow channel can reduce the pressure loss of liquid nitrogen in the flow channel. 5. Interference fit is adopted between the honeycomb belt 2.3-b, the honeycomb belt 2.3-d and the adapter sleeve 2.3. 6. Processing requirements of honeycomb belt. The honeycomb tape needs to ensure the complete surface shape and strength to meet the sealing requirements.
该刀柄装置的操作方式如下:The operation mode of the tool holder device is as follows:
(1)如图5所示,加工时,将中空内冷刀具6.6沿弹性筒夹6.5的中心孔插入,通过刀柄外螺纹三1-m旋紧弹性筒夹6.5即可完成刀具的安装;(1) As shown in Figure 5, during processing, insert the hollow inner cooling tool 6.6 along the center hole of the elastic collet 6.5, and tighten the elastic collet 6.5 through the external thread of the tool holder to complete the installation of the elastic collet 6.5;
(2)如图1、图6所示,将装有刀具的刀柄安装至机床主轴头6.2的锥孔内,将拉钉6.1旋入刀柄内螺纹1-c后拉紧刀柄,使刀柄主体1的锥面1-d与机床主轴头6.2的锥面紧密接触配合,完成刀柄安装定位;将刀柄通过刀柄连接架6.3固定在机床床身上;(2) As shown in Figure 1 and Figure 6, install the tool holder with the tool into the taper hole of the spindle head 6.2 of the machine tool, screw the pull pin 6.1 into the internal thread 1-c of the tool holder, and then tighten the tool holder so that The tapered surface 1-d of the tool holder body 1 is in close contact with the tapered surface of the spindle head 6.2 of the machine tool to complete the installation and positioning of the tool holder; the tool holder is fixed on the machine bed through the tool holder connecting frame 6.3;
(3)打开主轴电机,刀柄主体1、轴承两端支撑结构、内流道隔热衬套一3.2、内流道隔热衬套二3.3、端面密封件4.1、弹性筒夹6.5以及中空内冷刀具6.6随主轴旋转、进给实现切削;外围主体结构、多层密封结构及运输隔热软管6.4、随机床床身保持静止;(3) Turn on the spindle motor, the main body of the tool holder, the supporting structure at both ends of the bearing, the inner runner heat-insulating bushing 3.2, the inner runner heat-insulating bushing 3.3, the end face seal 4.1, the elastic collet 6.5 and the hollow inner The cold tool 6.6 rotates and feeds with the main shaft to realize cutting; the peripheral main structure, the multilayer sealing structure and the transportation heat insulation hose 6.4, the machine bed remains stationary;
(4)如图5所示,打开液氮L的传输控制系统自动输送介质,液氮流经内部流道一1-a、内部流道二1-n后进入中空内冷刀具6.6,最后通过中空内冷刀具6.6的刀具内流道6.6-a喷到切削区域,实现液氮的外转内流动,进行低温加工。(4) As shown in Figure 5, the transmission control system of liquid nitrogen L is turned on to automatically transport the medium. The liquid nitrogen flows through the internal flow channel 1-a and the internal flow channel two 1-n, and then enters the hollow internal cooling tool 6.6, and finally passes The tool internal runner 6.6-a of the hollow internal cooling tool 6.6 is sprayed onto the cutting area to realize the external rotation and internal flow of liquid nitrogen for low-temperature processing.
应该说明的是,本发明的上述具体实施方式仅用于示例性阐述本发明的原理和流程,不构成对本发明的限制。因此,在不偏离本发明精神和范围的情况下所做的任何修改和等同替换,均应包含在本发明的保护范围内。It should be noted that the above-mentioned specific embodiments of the present invention are only used to exemplify the principles and procedures of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications and equivalent replacements made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention.

Claims (1)

  1. 一种用于液氮中空输送的蜂窝密封结构刀柄包括刀柄主体(1)、外围静止结构、多层密封结构、隔热结构以及轴承两端支撑结构;A honeycomb sealing structure tool holder for hollow conveying of liquid nitrogen includes a tool holder main body (1), a peripheral static structure, a multilayer sealing structure, a heat insulation structure, and a supporting structure at both ends of the bearing;
    所述的刀柄主体(1)的左端为锥面(1-d),用于与机床主轴头(6.2)配合实现刀柄的定位;锥面(1-d)端部垂直于锥面(1-d)设有刀柄内螺纹(1-c);锥面(1-d)延伸处设有法兰盘(1-b);刀柄主体(1)的右端为阶梯轴,设有阶梯轴的轴肩一(1-e)、阶梯轴的轴肩二(1-j)、刀柄外螺纹一(1-f)、刀柄外螺纹二(1-k)和刀柄外螺纹三(1-m),刀柄外螺纹一(1-f)位于阶梯轴的轴肩一(1-e)和阶梯轴的轴肩二(1-j)之间,刀柄外螺纹二(1-k)和刀柄外螺纹三(1-m)位于阶梯轴的轴肩二(1-j)右端,用于刀柄主体(1)与刀柄其他结构之间的定位和安装;刀柄主体(1)右端阶梯轴表面设有轴上密封槽一(1-g)、轴上密封槽二(1-i)和环形槽(1-h),环形槽(1-h)位于轴上密封槽一(1-g)和轴上密封槽二(1-i)之间;环形槽(1-h)连通内部流道一(1-a),内部流道一(1-a)为与水平面倾斜角度的圆孔流道,其入口与环形槽(1-h)连通;内部流道一(1-a)的倾斜角度用于降低液氮在流动过程中压降损失;内部流道一(1-a)与内部流道二(1-n)相通,内部流道二(1-n)为水平方向的圆孔流道,位于刀柄主体内部的右端,从内部流道二(1-n)出去的液氮(L)将进入中空内冷刀具(6.6)的内部流道(6.6-a);The left end of the tool holder body (1) is a tapered surface (1-d), which is used to cooperate with the spindle head (6.2) of the machine tool to realize the positioning of the tool holder; the end of the tapered surface (1-d) is perpendicular to the tapered surface ( 1-d) There is an internal thread (1-c) of the tool holder; a flange (1-b) is provided at the extension of the tapered surface (1-d); the right end of the tool holder body (1) is a stepped shaft with Shoulder one (1-e) of stepped shaft, shoulder two (1-j) of stepped shaft, external thread one (1-f) of shank, external thread two (1-k) of shank and external thread of tool shank Three (1-m), the shank external thread one (1-f) is located between the shoulder one (1-e) of the stepped shaft and the shoulder two (1-j) of the stepped shaft, the external thread of the tool shank two ( 1-k) and the third external thread of the tool holder (1-m) are located at the right end of the second shoulder (1-j) of the stepped shaft, used for positioning and installation between the tool holder body (1) and other structures of the tool holder; The surface of the stepped shaft at the right end of the shank body (1) is provided with a seal groove on the shaft (1-g), a seal groove on the shaft (1-i) and an annular groove (1-h). The annular groove (1-h) is located on the shaft. Between the upper seal groove one (1-g) and the shaft seal groove two (1-i); the annular groove (1-h) communicates with the internal flow channel one (1-a) and the internal flow channel one (1-a) It is a circular hole flow channel with an inclined angle to the horizontal plane, and its inlet is connected with the annular groove (1-h); the inclination angle of the internal flow channel (1-a) is used to reduce the pressure drop loss of the liquid nitrogen during the flow; the internal flow Channel one (1-a) communicates with internal runner two (1-n), internal runner two (1-n) is a horizontal circular hole runner, located at the right end inside the main body of the tool, from the internal runner two (1-n) The liquid nitrogen (L) going out will enter the internal flow channel (6.6-a) of the hollow inner cooling tool (6.6);
    所述的外围静止结构主要由金属外壳(2.1)、隔热外壳(2.2)和转接套(2.3)组成;金属外壳(2.1)内部有定位轴肩(2.1-a),分别与左端轴承(5.1)和转接套(2.3)的外端面进行定位;隔热外壳(2.2)采用导热系数较低的材料制成,隔热外壳(2.2)上有密封齿结构(2.2-a)以及内部端面(2.2-b),其中内部端面(2.2-b)用于右端轴承(5.5)的定位和压紧;转接套(2.3)采用导热系数低的材料制成,套装在刀柄主体(1)外表面环形槽(1-h)所在的轴表面的外侧;转接套(2.3)外表面开有内螺纹孔(2.3-a),用于和外部液氮运输系统的运输隔热软管(6.4)的外螺纹接头(6.4-a)连接;转接套(2.3)内表面设有弧形槽(2.3-c)与刀柄主体(1)外表面环形槽(1-h)相配合,构成内部流动通道的一部分;液氮(L)通过内螺纹孔(2.3-a)流入,在弧形槽(2.3-c)内得到暂时的储存、缓冲,再流入刀柄主体的内部流道一(1-a)中;转接套(2.3)具有端面轴肩(2.3-e),用于右端轴承(5.5)的定位支撑;转接套(2.3)的弧形槽(2.3-c)的左、右两侧分别安装有蜂窝带一(2.3-b)和蜂窝带二(2.3-d);蜂窝带一(2.3-b)和蜂窝带二(2.3-d)采用薄板加工而成,由多排多列的内孔表面为蜂窝形状的六边形蜂窝孔组成,与转接套(2.3)之间采用过盈配合进行配合并采用焊接固定;The peripheral static structure is mainly composed of a metal shell (2.1), a heat-insulating shell (2.2) and an adapter sleeve (2.3); the metal shell (2.1) has a positioning shaft shoulder (2.1-a) inside, which is connected to the left end bearing ( 5.1) and the outer end face of the adapter sleeve (2.3); the heat-insulating shell (2.2) is made of materials with low thermal conductivity, and the heat-insulating shell (2.2) has a sealing tooth structure (2.2-a) and the inner end face (2.2-b), in which the inner end surface (2.2-b) is used for positioning and pressing the right end bearing (5.5); the adapter sleeve (2.3) is made of materials with low thermal conductivity and is sleeved on the handle body (1) The outer surface of the annular groove (1-h) is located on the outside of the shaft surface; the outer surface of the adapter sleeve (2.3) is provided with an internal threaded hole (2.3-a), which is used to transport the heat insulation hose ( 6.4) The external threaded joint (6.4-a) is connected; the inner surface of the adapter sleeve (2.3) is provided with an arc groove (2.3-c) to match the annular groove (1-h) on the outer surface of the tool holder body (1), It forms part of the internal flow channel; the liquid nitrogen (L) flows in through the internal threaded hole (2.3-a), is temporarily stored and buffered in the arc groove (2.3-c), and then flows into the internal flow channel one of the main body of the tool holder (1-a); the adapter sleeve (2.3) has an end shoulder (2.3-e), which is used for the positioning support of the right end bearing (5.5); the arc groove (2.3-c) of the adapter sleeve (2.3) The left and right sides are respectively installed with honeycomb belt one (2.3-b) and honeycomb belt two (2.3-d); honeycomb belt one (2.3-b) and honeycomb belt two (2.3-d) are made of thin plates, which are made of The inner hole surface of multiple rows and multiple rows is composed of honeycomb-shaped hexagonal honeycomb holes, which are matched with the adapter sleeve (2.3) by interference fit and fixed by welding;
    所述的隔热结构主要由隔热填充材料(3.1)、内流道隔热衬套一(3.2)、内流道隔热衬套二(3.3)和隔热外壳(2.2)组成;隔热结构均采用低导热系数的材料制成,其主要是防止液氮(L)流经内部流道一(1-a)和内部流道二1-b时其低温对刀柄结构的影响;隔热填充材料(3.1)包裹在金属外壳(2.1)的外侧,并由隔热外壳(2.2)压紧;内流道隔热衬套一(3.2)安装在刀柄主体(1)的倾斜的内部流道一(1-a)中、内流道隔热衬套二(3.3)安装在水平的内部流道二(1-n)中,用于减少液氮(L)在刀柄主体(1)内流动时的热损失;隔热外壳(2.2)安装在隔热填充材料(3.1)的外侧,通过螺栓连接金属外壳(2.1)以压实;隔热外壳(2.2)有助于防止从中空内冷刀具(6.6)的刀具内流道(6.6-a)喷出的液氮(L)对右端轴承(5.5)的影响,防止其结霜停转;The thermal insulation structure is mainly composed of thermal insulation filling material (3.1), inner runner thermal insulation bushing one (3.2), internal runner thermal insulating bushing two (3.3) and thermal insulation shell (2.2); The structure is made of materials with low thermal conductivity, which is mainly to prevent the influence of low temperature on the structure of the tool holder when the liquid nitrogen (L) flows through the internal runner one (1-a) and the internal runner two 1-b; The thermal filling material (3.1) is wrapped on the outside of the metal shell (2.1) and is pressed by the heat-insulating shell (2.2); the inner runner heat-insulating bushing (3.2) is installed in the inclined inner part of the handle body (1) The runner one (1-a) and the inner runner heat insulation bushing two (3.3) are installed in the horizontal internal runner two (1-n) to reduce the liquid nitrogen (L) in the handle body (1). ) Heat loss when flowing inside; the thermal insulation shell (2.2) is installed on the outside of the thermal insulation filling material (3.1), and the metal shell (2.1) is connected by bolts for compaction; the thermal insulation shell (2.2) helps prevent the hollow The influence of the liquid nitrogen (L) sprayed from the inner runner (6.6-a) of the inner cooling tool (6.6) on the right end bearing (5.5) to prevent it from frosting and stopping;
    所述的多层密封结构主要由端面密封件(4.1)、外围迷宫密封结构(4.2)、外围密封环(4.3)、密封圈右压盖(4.4)、接触式密封圈一(4.5)、内部蜂窝密封结构一(4.6)、内部蜂窝密封结构二(4.7)、接触式密封圈二(4.8)以及密封圈左压盖(4.9)组成;端面密封件(4.1)采用耐高温、导热系数低的材料制成,用于防止液氮(L)和中空内冷刀具(6.6)接触配合时泄漏;外围迷宫密封结构(4.2)由隔热外壳(2.2)的密封齿结构(2.2-a)和外围密封环(4.3)构成,用于增加泄漏流动的阻力防止从中空内冷刀具(6.6)喷出的液氮(L)对右端轴承(5.5)的影响;外围密封环(4.3)由导热系数低的材料制成,并通过内螺纹和刀柄主体(1)轴端上的刀柄外螺纹二(1-k)相连接;内部蜂窝密封结构一(4.6)由轴上密封槽二(1-i)和蜂窝带二(2.3-d)组成,用于增加泄漏流动的阻力提高对液氮(L)的密封效果;内部蜂窝密封结构二(4.7)由轴上密封槽一(1-g)和蜂窝带一(2.3-b)组成,用于增加泄漏流动的阻力提高对液氮(L)的密封效果;密封圈右压盖(4.4)和密封圈左压盖(4.9)分别分布在转接套(2.3)外表面的两侧,与转接套(2.3)之间分别用螺栓连接,以压紧接触式密封圈一(4.5)和接触式密封圈二(4.8);接触式密封圈一(4.5)和接触式密封圈二(4.8)采用导热系数较低且耐高温的材料制成,用于防止液氮泄漏到内部轴承系统,保证轴承组件正常工作;The multi-layer sealing structure is mainly composed of end face seal (4.1), peripheral labyrinth seal structure (4.2), peripheral sealing ring (4.3), right gland of sealing ring (4.4), contact sealing ring one (4.5), internal Honeycomb seal structure one (4.6), internal honeycomb seal structure two (4.7), contact seal ring two (4.8) and seal ring left gland (4.9); end face seal (4.1) adopts high temperature resistance and low thermal conductivity Made of material, used to prevent liquid nitrogen (L) and hollow inner cooling tool (6.6) from leaking when contacting and matching; the outer labyrinth sealing structure (4.2) consists of the sealing tooth structure (2.2-a) of the heat-insulating shell (2.2) and the periphery The sealing ring (4.3) is formed to increase the resistance to leakage and flow to prevent the impact of the liquid nitrogen (L) sprayed from the hollow inner cooling tool (6.6) on the right end bearing (5.5); the outer sealing ring (4.3) has a low thermal conductivity It is made of material, and is connected with the outer thread of the shank (1-k) on the shaft end of the shank body (1) through the internal thread; the internal honeycomb sealing structure one (4.6) is composed of the sealing groove on the shaft (1-k) i) and honeycomb belt two (2.3-d), used to increase the resistance of leakage flow and improve the sealing effect to liquid nitrogen (L); the internal honeycomb sealing structure two (4.7) consists of a sealing groove on the shaft (1-g) And honeycomb belt one (2.3-b), used to increase the resistance of leakage flow and improve the sealing effect on liquid nitrogen (L); the right gland (4.4) of the sealing ring and the left gland (4.9) of the sealing ring are respectively distributed in the rotation The two sides of the outer surface of the adapter sleeve (2.3) are connected with the adapter sleeve (2.3) by bolts to compress the contact seal ring one (4.5) and the contact seal ring two (4.8); the contact seal ring The first (4.5) and the second (4.8) contact seal ring are made of materials with low thermal conductivity and high temperature resistance, which are used to prevent liquid nitrogen from leaking into the internal bearing system and ensure the normal operation of the bearing assembly;
    所述的轴承两端支撑结构主要由左端轴承(5.1)、轴承压盖(5.2)、轴承套筒(5.3)、紧定螺母(5.4)以及右端轴承(5.5)组成;轴承两端支撑结构采用两端支撑的方式,提高该刀柄动力学性能;左端轴承(5.1)安装在刀柄主体(1)的阶梯轴的轴肩一(1-e)上,从刀柄主体(1)的右端依次套入轴承套筒(5.3)并通过紧定螺母(5.4)锁紧,产生预紧力,实现左端轴承(5.1)在刀柄主体阶梯轴外表面上的固定;右端轴承(5.5)端面与转接套(2.3)的端面轴肩(2.3-e)接触实现定位,并依靠隔热外壳(2.2)的内部端面(2.2-b)实现压紧;左端轴承(5.1)和右端轴承(5.5)均采用带有接触密封圈型的轴承;The supporting structure at both ends of the bearing is mainly composed of the left end bearing (5.1), the bearing gland (5.2), the bearing sleeve (5.3), the tightening nut (5.4) and the right end bearing (5.5); the supporting structure at both ends of the bearing adopts The method of supporting at both ends improves the dynamic performance of the tool holder; the left end bearing (5.1) is installed on the shoulder one (1-e) of the stepped shaft of the tool holder body (1), from the right end of the tool holder body (1) Put the bearing sleeve (5.3) into the bearing sleeve (5.3) and lock it by the tightening nut (5.4) to generate pre-tightening force to realize the fixation of the left end bearing (5.1) on the outer surface of the stepped shaft of the tool holder body; the end surface of the right end bearing (5.5) and The end face shoulder (2.3-e) of the adapter sleeve (2.3) is in contact with each other to achieve positioning, and the inner end face (2.2-b) of the heat-insulating shell (2.2) is used for compression; left end bearing (5.1) and right end bearing (5.5) All bearings with contact seal ring type are used;
    所述的刀柄连接架(6.3),一端固定在隔热外壳(2.2)的外圆面上,另一端和机床静止的组件连接,保证低温微量润滑刀柄的外部结构和机床保持静止;机床主轴头(6.2)位于机床主轴末端,当液氮中空输送的蜂窝密封结构刀柄使用时,通过拉钉(6.1)使得刀柄主体(1)的锥面(1-d)和机床主轴头(6.2)定位、安装;运输隔热软管(6.4)外部连接液氮(L)供给系统,并通过隔热软管接头外螺纹(6.4-a)和刀柄相连接,使得液氮(L)从供给系统进入刀柄;液氮(L)最终进入安装在刀柄末端的中空内冷刀具(6.6),并通过刀具内流道(6.6-a)喷射到切削区域;中空内冷刀具(6.6)依靠弹性筒夹(6.5)的锥面和刀柄主体(1)右端的内部锥面进行定位,然后依靠螺纹和刀柄外螺纹三(1-m)进行夹紧安装。The said tool holder connecting frame (6.3), one end is fixed on the outer circular surface of the heat-insulating shell (2.2), and the other end is connected with the stationary components of the machine tool to ensure that the external structure of the low-temperature and micro-lubricated tool holder and the machine tool remain stationary; The spindle head (6.2) is located at the end of the spindle of the machine tool. When the tool holder with honeycomb seal structure transported by liquid nitrogen is used, the taper (1-d) of the main body (1) of the tool holder (1) and the spindle head ( 6.2) Positioning and installation; the transportation insulated hose (6.4) is externally connected to the liquid nitrogen (L) supply system, and is connected to the tool holder through the external thread of the insulated hose connector (6.4-a) to make liquid nitrogen (L) Enter the tool holder from the supply system; liquid nitrogen (L) finally enters the hollow internal cooling tool (6.6) installed at the end of the tool holder, and is sprayed into the cutting area through the tool internal runner (6.6-a); the hollow internal cooling tool (6.6) ) Rely on the tapered surface of the elastic collet (6.5) and the inner tapered surface of the right end of the tool holder body (1) for positioning, and then rely on the thread and the external thread of the tool holder (1-m) for clamping and installation.
PCT/CN2020/077099 2019-12-02 2020-02-28 Knife handle with honeycomb sealing structure for liquid nitrogen in hollow structure WO2021109341A1 (en)

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