WO2021109333A1 - Method for preparing monodisperse diesel emulsion - Google Patents

Method for preparing monodisperse diesel emulsion Download PDF

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WO2021109333A1
WO2021109333A1 PCT/CN2020/073463 CN2020073463W WO2021109333A1 WO 2021109333 A1 WO2021109333 A1 WO 2021109333A1 CN 2020073463 W CN2020073463 W CN 2020073463W WO 2021109333 A1 WO2021109333 A1 WO 2021109333A1
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ceramic membrane
mxene
membrane
emulsion
modified
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PCT/CN2020/073463
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French (fr)
Chinese (zh)
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景文珩
黄辉辉
李世龙
倪迎香
邢卫红
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南京工业大学
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/04Liquid carbonaceous fuels essentially based on blends of hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0079Manufacture of membranes comprising organic and inorganic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/021Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/024Oxides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/12Inorganic compounds
    • C10L1/1233Inorganic compounds oxygen containing compounds, e.g. oxides, hydroxides, acids and salts thereof
    • C10L1/125Inorganic compounds oxygen containing compounds, e.g. oxides, hydroxides, acids and salts thereof water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/38Hydrophobic membranes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/24Mixing, stirring of fuel components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the invention relates to a preparation method of a monodisperse diesel emulsion, in particular to the preparation of an MXene modified hydrophobic membrane, and its application in the preparation of a monodisperse emulsion, and is mainly used in improving the fuel utilization rate of diesel engines and improving catalytic cracking, etc. , Belongs to the field of petroleum processing.
  • Diesel engines are by far one of the most effective and reliable energy conversion devices. Diesel engines form an integral part of global transportation and industrial infrastructure due to their high thermal efficiency and durability, especially in heavy-duty applications such as trucks, buses, agricultural equipment, locomotives, and ships.
  • pollutants emitted from diesel engines into the atmosphere such as: hydrocarbons (HC), carbon monoxide (CO), carbon dioxide (CO 2 ), especially harmful nitrogen oxides (NO x ), and particulate matter (PM) , Not only harms our ecology, but also threatens human health.
  • emulsified diesel fuel is used as feed.
  • the small water droplets in the emulsified diesel are heated to gasify and expand, instantly atomizing the oil droplets.
  • the contact surface between the atomized oil droplets and the air is increased, thereby improving the combustion rate and combustion efficiency.
  • the spontaneous explosion of fine droplets forms high-pressure steam and exerts additional pressure on the top of the piston, so the engine torque is increased and the performance is improved.
  • Emulsion fuel capacity of NO x reduction can be attributed to the evaporation of water, which suppresses the local adiabatic flame temperature, thereby significantly reducing the NO x emissions.
  • one is high-energy emulsification method based on high-pressure homogenization method and high-speed shear emulsification method, and the other is phase transition temperature method and phase transition component method.
  • Mainly low-energy emulsification method the energy consumption required by the high-energy emulsification method is about 10 5 to 10 7 times that of the low energy consumption.
  • Such high energy consumption makes it impossible to prepare monodisperse emulsions on a large scale in industry, and the low energy consumption milking method also has certain limitations in industrial applications.
  • Membrane emulsification technology is a newly developed emulsification technology, mainly used for the preparation of microemulsions. This technology is more and more favored by researchers due to its simple device, low energy consumption, low shear force, small amount of surfactant required, and ease of industrialization.
  • a membrane material that is not wettable with the dispersed phase must be selected as the emulsification medium. Therefore, generally hydrophilic membranes are suitable for the preparation of O/W emulsions, while hydrophobic membranes are suitable for the preparation of O/W emulsions.
  • the membrane is more suitable for the preparation of W/O emulsion. Since the surface of the inorganic ceramic membrane is a high-energy hydrophilic surface, when it is directly used in the membrane emulsification process to prepare a monodisperse water-in-diesel emulsion, it is easy to cause the phenomenon of emulsion aggregation.
  • CN 102794119 A proposes a method for preparing a monodisperse emulsion in a sleeve-type annular microchannel reactor.
  • the method uses the annular microchannel between the inner and outer tubes of the reactor as the emulsification channel, and mainly adjusts the inner and outer tubes of the reactor.
  • a monodisperse emulsion is prepared with a fluid flow rate of, but the particle size of the emulsion prepared by this method is large, and the maximum particle size can reach 20 ⁇ m.
  • the purpose of the present invention is to overcome the defect that the existing ceramic membrane emulsification technology is difficult to prepare nano-level monodisperse emulsions, and to provide a method for preparing a monodispersed diesel emulsion with low energy consumption and higher flux.
  • the technical scheme of the present invention is: by constructing a two-dimensional MXene modified film, the straight-through milking method in the traditional film emulsification process is changed, the two-dimensional nanochannel is used for milking, and the surface of the modified film is hydrophobically modified. Effectively prevent the emulsion from coalescing, thereby preparing a nano-level monodisperse diesel emulsion.
  • the continuous phase is driven by the circulating pump to flow through the membrane surface at a certain flow rate. Under the action of the fluid shearing force, the dispersed phase emulsion droplet membrane surface enters the continuous phase to form an emulsion.
  • the specific technical scheme of the present invention is: a preparation method of monodisperse diesel emulsion, which is characterized in that the two-dimensional MXene modified hydrophobic ceramic membrane is used as the emulsifying medium, water is used as the dispersed phase, and the diesel oil added with emulsifier is used as the continuous phase.
  • the phase passes through the ceramic membrane tube under a certain transmembrane pressure difference. Under the action of the continuous phase shear force, the dispersed phase leaves the membrane tube surface and enters the continuous phase, so that water and diesel oil are fully miscible to form a monodisperse diesel emulsion.
  • the above-mentioned emulsifying medium is prepared by the following method: dispersing MXene nanosheets in an aqueous solution, depositing MXene on the inner membrane of the ceramic membrane tube using a nitrogen external pressure device, controlling the pressure, and sintering the formed MXene modified ceramic membrane to obtain Two-dimensional MXene modified ceramic membrane; then the two-dimensional MXene modified ceramic membrane is modified with a hydrophobic modifier to obtain a two-dimensional MXene modified hydrophobic ceramic membrane.
  • the size of MXene nanosheets is 200-500nm; the MXene nanosheets are dispersed in the aqueous solution to control the concentration of MXene at 0.2 ⁇ 10 -4 ⁇ 1.0 ⁇ 10 -4 mg/ml; the control pressure is at 0.1 ⁇ 0.5MPa; the sintering temperature It is 200 ⁇ 400°C.
  • the ceramic membrane tube is a single-channel ceramic membrane tube, a multi-channel ceramic membrane tube or a hollow fiber ceramic membrane tube; the pore diameter of the ceramic membrane is 50-300nm; the ceramic membrane is an inorganic ceramic membrane, and the material is ZrO 2 , Al 2 O 3.
  • One or more of SiC, TiO 2 or SiO 2 is compounded.
  • the hydrophobic modifier used above is hexadecyltrimethoxysilane, octyltrimethoxysilane, polydimethylsiloxane or trimethylchlorosilane; the concentration of the modifier is 0.01-0.2mol/L; The modification time is 3-24h.
  • the added emulsifier is one or more of span 20, span 60, span 80, tween 20 or tween 80; wherein the mass fraction of the emulsifier in the continuous phase is 0.5-10 wt%; the dispersed phase is deionized water .
  • dispersed phase it is preferable to control the dispersed phase to pass through the ceramic membrane tube under the transmembrane pressure difference of 0.05-0.4MPa, and control the continuous phase with a flow rate of 0.1-0.5 m/s to flow across the membrane surface, so that the dispersed phase enters the continuous phase in the form of small droplets to complete the emulsification process.
  • the particle size of the diesel emulsion prepared by the invention is determined by the membrane tube aperture, the deposition amount of MXene, the hydrophobicity of the membrane surface, the water flux of the dispersed phase and the shear force.
  • the prepared diesel emulsion has a small particle size and a monodisperse distribution;
  • the volume content of water is preferably 1% to 40%.
  • the two-dimensional MXene nanosheet constructs a longitudinal-horizontal two-dimensional nanoemulsification channel, which changes the traditional membrane emulsification method and is conducive to the formation of monodisperse emulsions.
  • the two-dimensional MXene nanosheets can be firmly bonded to the ceramic membrane after a high temperature sintering, and are insoluble in water and oil, so that continuous production can be sustained and stably without causing modification The damage of the layer may even fall off.
  • the two-dimensional MXene modified ceramic membrane is hydrophobically modified.
  • the water droplets will not spread on the surface of the membrane tube when entering the continuous phase through the membrane tube, which can effectively prevent Emulsion polymerization occurs and a monodisperse W/O type emulsion is prepared.
  • Membrane emulsification due to its simple technology, low energy consumption, less surfactant requirements, and the resulting emulsion has a small particle size (nano-level), uniform particle size, and good stability.
  • the selected ceramic membrane is resistant to high temperature, high pressure, acid and alkali, and pollution, so that it can adapt to most harsh emulsification environments.
  • This method uses MXene modified ceramic hydrophobic membrane as the emulsification medium. This method has large flux, fast emulsification, uniform particle size, simple operation, easy to scale up, and can be applied on a large scale to industrial fine monodisperse emulsions. preparation.
  • Figure 1 is a schematic diagram of the device process of membrane emulsified diesel;
  • A is the feed port of the dispersed phase,
  • B is the feed port of the continuous phase;
  • 1 is a high-pressure advection pump, 2 is a stainless steel liquid storage tank, 3 is a peristaltic pump, 4 is Rotameter, 5 is a pressure gauge, v1, v2, v3, v4, v5 are the first valve, second valve, third valve, fourth valve, and fifth valve respectively, and 6 is MXene hydrophobic modified membrane;
  • Figure 2 is a schematic diagram of the process of forming an emulsion by the dispersed phase through a two-dimensional nanochannel;
  • (a) is a schematic diagram of the membrane emulsification process of MXene modified membrane,
  • (b) is the membrane emulsification process;
  • Figure 3 is the pore size distribution diagram of the ceramic membrane tube in Example 1;
  • (a) is the pore size distribution diagram of the single-channel Al 2 O 3 ceramic membrane tube with a nominal pore size of 100 nm in Example 1, and
  • (b) is Example 1 The pore size distribution map of the ceramic membrane tube after MXene is deposited in the medium;
  • Figure 4 is an SEM image of the two-dimensional MXene prepared in the laboratory in Example 1;
  • Figure 5 is the original MXene in Example 1 and the XRD pattern after high temperature sintering at 300°C;
  • Figure 6 is the original MXene in Example 1 and the TEM images after high temperature sintering at 300°C; (a) and (b) are the TEM images of the original MXene after vacuum drying, and (c) and (d) are the TEM images of the original MXene after 300 °C sintering. TEM image after sintering at °C;
  • Figure 7 is the SEM of the inner membrane of the ceramic membrane tube in Example 1; where a is the SEM of the inner membrane of the single-channel Al 2 O 3 ceramic membrane tube in Example 1 with a nominal pore diameter of 100 nm, and b is the two-dimensional in Example 1 SEM image of MXene deposited on the inner membrane of the ceramic membrane tube;
  • Example 8 is a diagram of the contact angle of the surface of the membrane tube after hydrophobic modification in Example 1;
  • Figure 9 is a graph showing the stability of the two-dimensional MXene modified ceramic membrane tested in water and oil;
  • Figure 10 is a metallographic microscope image of the monodisperse emulsion prepared in Example 1 when the water content is 10%;
  • Fig. 11 is a metallurgical microscope image of a W/O emulsion prepared after hydrophobic modification using a 100 nm original tube in Comparative Example 1.
  • the preparation process of a monodisperse diesel emulsion is shown in Figure 1.
  • the specific operation process is as follows: (1) Install the MXene modified hydrophobically modified membrane into module 6, close the fourth and fifth valves v4, v5 to check the air tightness and adjust until the device does not leak; (2) open the third valve v3, add diesel to the diesel storage tank 2, open the second valve v2, and circulate through the peristaltic pump 3, adjust the speed of the peristaltic pump to control a certain membrane surface flow rate; (3) open the fifth valve v5 and pass the plunger pump 1 Press deionized water into the membrane tube, adjust the pressure parameters of the plunger pump, and control the pressure of the dispersed phase during the emulsification process. (4) After controlling the water content of a certain volume ratio, the fifth valve v5 is closed to complete the emulsification, and the emulsion is discharged from the first valve v1.
  • Figure 2 is a schematic diagram of the emulsification process of MXene modified hydrophobic membrane. From Figure 2(b), it can be seen that the special properties of the two-dimensional material itself construct a two-dimensional nanochannel, and the two-dimensional nanochannel is used to form a vertical-horizontal type. The way of milking.
  • the raw material components for preparing the emulsion are: No. 0 diesel oil, deionized water, the emulsifier is selected as span 80, and the mass fraction of the emulsifier in the continuous phase is 1%. Add the emulsifier to the diesel oil and heat and stir for 5 hours for later use.
  • a single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm as the modified carrier configure 500ml with a concentration of 0.35 ⁇ 10 -4 mg/ml, and use nitrogen outside
  • the pressure device deposits MXene in the solution on the inner membrane of the ceramic membrane, and the pressure is controlled to 0.1MPa, and the ceramic membrane tube on which MXene is deposited is sintered at a high temperature of 300°C.
  • the MXene modified membrane tube was immersed in the ethanol solution of hexadecyltrimethoxysilane with a concentration of 0.05 mol/L for 6 hours, and then taken out and washed and dried with absolute ethanol for use.
  • Figure 3(a) is the pore size distribution diagram of the original 100nm ceramic membrane tube
  • Figure 3(b) is the pore size distribution diagram after depositing MXene. Comparing the two figures, it can be seen that the modified ceramic membrane after depositing MXene does not change the membrane tube. The average pore diameter.
  • Figure 4 is the SEM image of two-dimensional MXene nanosheets prepared in the laboratory.
  • Figure 5 is the XRD image of MXene after heating to 300°C in air. It can be seen from the figure that MXene still has MXene after heating at 300°C in air. The characteristic peak is not converted to titanium oxide.
  • Figure 6(a)(b) is the TEM image of the original MXene after vacuum drying
  • Figure 6(c)(d) is the TEM image of the MXene after sintering at 300°C. It can be seen from the figure that the MXene after high temperature sintering does not Obviously converted to TiO 2 and still a complete two-dimensional sheet structure, which is also very consistent with our XRD results.
  • Figure 7(a) is an SEM image of the inner membrane of a single-channel Al 2 O 3 ceramic membrane tube with a nominal pore size of 100 nm
  • Figure 7(b) is an SEM image of a two-dimensional MXene uniformly deposited on the inner membrane of the ceramic membrane tube.
  • FIG 8 is a diagram of the contact angle of the surface of the membrane tube after hydrophobic modification.
  • Figure 9 is the test of the stability of the two-dimensional MXene modified ceramic membrane in water and oil respectively. It can be seen from the figure that the MXene modified membrane can be well stabilized in water and oil, so as to meet the long-term operation of industrial membrane emulsification. .
  • the modified ceramic membrane tube is used as the emulsifying medium, and a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase, but not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m /s. Control the dispersed phase to permeate the membrane tube at a pressure of 0.05MPa, and the prepared diesel emulsion has a water content of 10%.
  • Figure 10 is a metallographic microscope image of a monodisperse emulsion with a water content of 10% (volume content).
  • a single-channel Al 2 O 3 ceramic membrane tube with a nominal pore diameter of 100 nm is used. Without MXene modification, the original tube is immersed in a hexadecyltrimethoxysilane ethanol solution with a concentration of 0.05 mol/L for 6 hours. Water ethanol washing and drying are used for later use, and the other control steps and parameters are the same as those in the first embodiment.
  • the difference between Comparative Example 1 and Example 1 is that the ceramic membrane tube is not modified with two-dimensional MXene in Comparative Example 1.
  • Figure 11 is the emulsion prepared under the conditions of this comparative example. The metallographic microscope image of the emulsion with a water content of 20%.
  • the hydrophobic ceramic membrane is more suitable for preparing W/O emulsions
  • the emulsions prepared are still polydisperse micro
  • the main reason for the emulsion is that the traditional straight-through membrane emulsification method easily causes the polymerization of the emulsion during the milking process to form a polydispersed emulsion. This also precisely illustrates the importance of our work.
  • a single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 50 nm was used as the modified carrier, with a 500ml concentration of 0.2 ⁇ 10 -4 mg/ml, and a nitrogen external pressure device to deposit MXene in the solution on the ceramic membrane On the inner membrane, the pressure is controlled to 0.2MPa, and the ceramic membrane tube on which MXene is deposited is sintered at a high temperature of 200°C.
  • the MXene modified membrane tube was immersed in the octyltrimethoxysilane hydrophobic modification solution with a concentration of 0.01 mol/L for 24 hours, and the tube was taken out to be washed and dried with absolute ethanol for use.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s.
  • the dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 1% is controlled.
  • the particle size of the prepared emulsion is uniform, and the average particle size is about 300 nm.
  • a single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore diameter of 50 nm was used as the modified carrier, and a 500ml concentration of 0.2 ⁇ 10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.2MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 200°C.
  • the control other steps and parameters are the same as in Example 2.
  • the difference between Comparative Example 2 and Example 2 is that the two-dimensional MXene modified membrane is not hydrophobically modified in Comparative Example 2.
  • the particle size of the prepared emulsion is polydisperse.
  • a multi-channel SiC tubular ceramic membrane with a nominal pore size of 200nm was used as the modified carrier, and a 500ml concentration of 0.5 ⁇ 10 -4 mg/ml was used.
  • a nitrogen external pressure device was used to deposit MXene in the solution on the inner membrane of the ceramic membrane. The pressure was controlled to 0.3MPa, and the ceramic membrane tube deposited on MXene was sintered at a high temperature of 400°C.
  • the MXene modified membrane tube was immersed in a polydimethylsiloxane hydrophobic modification solution with a concentration of 0.2 mol/L for 3 hours, and was taken out to be washed and dried with absolute ethanol for use.
  • the raw material components for preparing the emulsion are: No.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s.
  • the dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 30% is controlled, and the particle size of the prepared emulsion is uniform, and the average particle size is about 600 nm.
  • a single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm was used as the modified carrier, and a 500ml concentration of 1.0 ⁇ 10 -4 mg/ml was configured.
  • the MXene in the solution was deposited in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.5MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C.
  • the MXene modified membrane tube was immersed in a trimethylsilyl chloride hydrophobic modification solution with a concentration of 0.01 mol/L for 24 hours, and then washed and dried with absolute ethanol for use.
  • the raw material components for preparing the emulsion are: No.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.1m/s.
  • the dispersed phase is controlled to pass through the membrane tube at a pressure of 0.1 MPa, and the water content (volume content) of 20% is controlled.
  • the particle size of the prepared emulsion is uniform, and the average particle size is about 800 nm.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to be 0.5m/s. Control other steps and parameters are the same as in Example 4.
  • the prepared emulsion has a uniform particle size and an average particle size of about 400 nm.
  • a single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm was used as the modified carrier, and a 500ml concentration of 0.3 ⁇ 10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.5MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C.
  • the MXene modified membrane tube was immersed in the hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use.
  • the raw material components for preparing the emulsion include: No.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.4m/s.
  • the dispersed phase is controlled to permeate the membrane tube at a pressure of 0.2 MPa, and the water content (volume content) of 20% is controlled.
  • the particle size of the prepared emulsion is uniform, and the average particle size is about 800 nm.
  • a single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm was used as the modified carrier, and a 500ml concentration of 0.3 ⁇ 10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.5MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C.
  • the MXene modified membrane tube was immersed in the hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use.
  • the raw material components for preparing the emulsion include: No.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to be 0.5m/s.
  • the dispersed phase is controlled to permeate the membrane tube at a pressure of 0.4 MPa, and the water content (volume content) of 20% is controlled.
  • the particle size of the prepared emulsion is uniform, and the average particle size is about 1.5 ⁇ m.
  • a hollow fiber Al 2 O 3 tubular ceramic membrane with a nominal pore diameter of 300 nm was used as the modified carrier, and a 500ml concentration of 0.5 ⁇ 10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.1MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C.
  • the MXene modified ceramic membrane was immersed in a hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use.
  • the raw material components for preparing the emulsion include: No.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s.
  • the dispersed phase is controlled to permeate the membrane tube at a pressure of 0.1 MPa, and the water content (volume content) of 20% is controlled.
  • the particle size of the prepared emulsion is uniform, and the average particle size is about 900 nm.
  • a single-channel Al 2 O 3 -SiO 2 -TiO 2 tubular ceramic membrane with a nominal pore diameter of 100 nm was used as the modified carrier, and a 500ml concentration of 0.5 ⁇ 10 -4 mg/ml was used.
  • MXene is deposited on the inner membrane of the ceramic membrane, the pressure is controlled to 0.1MPa, and the ceramic membrane tube on which MXene is deposited is sintered at a high temperature of 300°C.
  • the MXene modified ceramic membrane was immersed in a hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s.
  • the dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 40% is controlled.
  • the particle size of the prepared emulsion is uniform, and the average particle size is about 500 nm.
  • a single-channel ZrO 2 tubular ceramic membrane with a nominal pore size of 200nm was used as the modified carrier, and a 500ml concentration of 0.5 ⁇ 10 -4 mg/ml was used to deposit MXene in the solution on the inner membrane of the ceramic membrane using a nitrogen external pressure device , The pressure is controlled to 0.1MPa, and the ceramic membrane tube deposited on MXene is sintered at a high temperature of 300°C. , The MXene modified ceramic membrane was immersed in a hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use.
  • the raw material components for preparing the emulsion are: No.
  • a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this.
  • a peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s.
  • the dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 20% is controlled, and the particle size of the prepared emulsion is uniform, and the average particle size is about 600 nm.

Abstract

Provided is a method for preparing a monodisperse diesel emulsion: taking a two-dimensional MXene-modified hydrophobic ceramic membrane as an emulsification medium, using water as the dispersed phase, and using diesel fuel having added emulsifier as the continuous phase; the dispersed phase passing through a ceramic membrane tube under a certain transmembrane pressure difference; under the effect of a continuous-phase shear force, the dispersed phase leaving the surface of the membrane tube and entering the continuous phase, causing the water and diesel to be fully miscible to form a monodisperse diesel emulsion. The two-dimensional nanochannel structure formed by means of the MXene-modified membrane extends the conventional straight-through milking means to a vertical-horizontal channel milking means, preventing the occurrence of agglomeration during the formation of the emulsion, such that the dispersed phase can directly prepare a monodisperse emulsion under a certain transmembrane pressure difference.

Description

一种单分散柴油乳液的制备方法Method for preparing monodisperse diesel emulsion 技术领域Technical field
本发明涉及一种单分散柴油乳液的制备方法,具体涉及一种MXene修饰疏水膜的制备,及其在制备单分散乳液的应用,主要应用于改善柴油发动机的燃料利用率和提高催化裂化等方面,属于石油加工领域。The invention relates to a preparation method of a monodisperse diesel emulsion, in particular to the preparation of an MXene modified hydrophobic membrane, and its application in the preparation of a monodisperse emulsion, and is mainly used in improving the fuel utilization rate of diesel engines and improving catalytic cracking, etc. , Belongs to the field of petroleum processing.
背景技术Background technique
柴油发动机是迄今为止最有效和最可靠的能量转换装置之一。柴油发动机由于其高热效率和耐用性构成了全球运输和工业基础设施的组成部分,特别是卡车,公共汽车,农用设备,机车和船舶等重载应用中。然而,从柴油发动机排放到大气中的污染物,如:碳氢化合物(HC),一氧化碳(CO),二氧化碳(CO 2),尤其是有害的氮氧化物(NO x),以及颗粒物(PM),不仅损害我们的生态,还威胁人类的健康。 Diesel engines are by far one of the most effective and reliable energy conversion devices. Diesel engines form an integral part of global transportation and industrial infrastructure due to their high thermal efficiency and durability, especially in heavy-duty applications such as trucks, buses, agricultural equipment, locomotives, and ships. However, pollutants emitted from diesel engines into the atmosphere, such as: hydrocarbons (HC), carbon monoxide (CO), carbon dioxide (CO 2 ), especially harmful nitrogen oxides (NO x ), and particulate matter (PM) , Not only harms our ecology, but also threatens human health.
在不经发动机改造的情况下,采用乳化柴油进料。乳化柴油内的小水珠受热气化膨胀,瞬间把油滴雾化。雾化的油滴与空气之间的接触面增加,从而提高燃烧速率和燃烧效率,此外细水滴的自发爆破形成高压蒸汽并在活塞顶部施加额外的压力,因此发动机扭矩增强并且性能提高。乳化燃料降低NO x的能力可以归因于水的蒸发,这抑制了局部绝热火焰温度,从而显著降低了NO x排放。它的烟尘减少能力可以用更好的空气燃料混合过程来解释,这是由于微爆后雾化增强的特征。此外,水分解可在燃烧过程中形成羟基自由基,有助于氧化烟灰,从而减少烟尘排放。 Without engine modification, emulsified diesel fuel is used as feed. The small water droplets in the emulsified diesel are heated to gasify and expand, instantly atomizing the oil droplets. The contact surface between the atomized oil droplets and the air is increased, thereby improving the combustion rate and combustion efficiency. In addition, the spontaneous explosion of fine droplets forms high-pressure steam and exerts additional pressure on the top of the piston, so the engine torque is increased and the performance is improved. Emulsion fuel capacity of NO x reduction can be attributed to the evaporation of water, which suppresses the local adiabatic flame temperature, thereby significantly reducing the NO x emissions. Its smoke reduction ability can be explained by a better air-fuel mixing process, which is due to the feature of enhanced atomization after micro-explosion. In addition, water decomposition can form hydroxyl radicals during the combustion process, which helps to oxidize soot, thereby reducing soot emissions.
目前制备单分散乳液的方式主要可以分为两种:一种是以高压均质法和高速剪切乳化法为主的高能乳化法,另一种是以相转变温度法和相转变组分法为主的低能乳化法。其中,高能乳化法所需的能量消耗大概是低能耗的10 5~10 7倍。如此高的能耗使得在工业上大规模制备单分散乳液成为不可能,而低能耗制乳法在工业应用中也具有一定的局限性。 At present, there are two main methods for preparing monodisperse emulsions: one is high-energy emulsification method based on high-pressure homogenization method and high-speed shear emulsification method, and the other is phase transition temperature method and phase transition component method. Mainly low-energy emulsification method. Among them, the energy consumption required by the high-energy emulsification method is about 10 5 to 10 7 times that of the low energy consumption. Such high energy consumption makes it impossible to prepare monodisperse emulsions on a large scale in industry, and the low energy consumption milking method also has certain limitations in industrial applications.
膜乳化技术是近期发展起来的一种新兴的乳化技术,主要用于微乳液的制备。 该技术因其装置简单,能耗低,低剪切力,所需的表面活性剂用量少,以及易于工业化等特点,越来越受到广大研究者的青睐。Membrane emulsification technology is a newly developed emulsification technology, mainly used for the preparation of microemulsions. This technology is more and more favored by researchers due to its simple device, low energy consumption, low shear force, small amount of surfactant required, and ease of industrialization.
在膜乳化过程中,尤其是制备单分散乳液,必须选用与分散相不润湿的膜材料作为乳化介质,因此一般亲水性的膜适合用于O/W型乳液的制备,而疏水性的膜更适合用于制备W/O型乳液的制备。由于无机陶瓷膜表面属高能亲水表面,因此直接用于膜乳化过程制备单分散柴油包水乳液时,易导致乳液聚并现象的发生。现有的商品化的陶瓷膜,因为其实际应用和烧结制备工艺导致陶瓷膜乳化过程很难制备出单分散乳状液。商业化的陶瓷膜因为实际应用,往往具有较高的孔隙率,而在乳化过程中较高的孔隙率容易导致在制乳过程中乳液聚并的发生。在传统膜乳化机理中,分散相是以直通式的形式通过乳化介质到达膜表面,并在剪切力的作用下离开膜表面形成乳液。这种传统的乳化行为容易使乳液离开膜表面时发生聚并,这种传统的乳化行为容易造成乳液粒径大并且呈现多分散。In the process of membrane emulsification, especially the preparation of monodisperse emulsions, a membrane material that is not wettable with the dispersed phase must be selected as the emulsification medium. Therefore, generally hydrophilic membranes are suitable for the preparation of O/W emulsions, while hydrophobic membranes are suitable for the preparation of O/W emulsions. The membrane is more suitable for the preparation of W/O emulsion. Since the surface of the inorganic ceramic membrane is a high-energy hydrophilic surface, when it is directly used in the membrane emulsification process to prepare a monodisperse water-in-diesel emulsion, it is easy to cause the phenomenon of emulsion aggregation. Existing commercial ceramic membranes are difficult to prepare monodisperse emulsions due to the actual application and sintering preparation process of the ceramic membranes during the emulsification process. Commercial ceramic membranes tend to have higher porosity due to practical applications, and the higher porosity during the emulsification process easily leads to the occurrence of emulsion aggregation during the milking process. In the traditional membrane emulsification mechanism, the dispersed phase passes through the emulsifying medium to the membrane surface in a straight-through form, and leaves the membrane surface to form an emulsion under the action of shearing force. This traditional emulsification behavior tends to cause the emulsion to coalesce when it leaves the film surface, and this traditional emulsification behavior tends to cause the emulsion to have a large particle size and exhibit polydispersity.
CN 102794119 A中提出一种套管式环形微通道反应器制备单分散乳液的方法,该方法利用反应器内、外管之间的环形微通道为乳化通道,主要调节反应器中内、外管的流体流量制备出单分散乳液,但该方法制备出的乳液粒径大,其中最大粒径可达20μm。文献中报道了一种亲水陶瓷膜制备单分散的W/O乳液的方法(Desalination,191(1-3):219-222.),通量可达140.6L·m -2·h -1,乳液平均粒径在1~2μm。 CN 102794119 A proposes a method for preparing a monodisperse emulsion in a sleeve-type annular microchannel reactor. The method uses the annular microchannel between the inner and outer tubes of the reactor as the emulsification channel, and mainly adjusts the inner and outer tubes of the reactor. A monodisperse emulsion is prepared with a fluid flow rate of, but the particle size of the emulsion prepared by this method is large, and the maximum particle size can reach 20 μm. A method for preparing monodisperse W/O emulsion with hydrophilic ceramic membrane is reported in the literature (Desalination, 191(1-3):219-222.), and the flux can reach 140.6L·m -2 ·h -1 , The average particle size of the emulsion is 1~2μm.
发明内容Summary of the invention
本发明的目的在于克服现有的陶瓷膜乳化技术难以制备出纳米级单分散乳状液的缺陷,而提供了一种低能耗,较高通量下的一单分散柴油乳液的制备方法。The purpose of the present invention is to overcome the defect that the existing ceramic membrane emulsification technology is difficult to prepare nano-level monodisperse emulsions, and to provide a method for preparing a monodispersed diesel emulsion with low energy consumption and higher flux.
本发明的技术方案为:通过构筑一种二维MXene修饰膜,改变了传统膜乳化过程中直通式的制乳方式,利用二维纳米通道制乳,并将修饰膜表面进行疏水改性,可以有效防止乳液聚并,从而制备出纳米级的单分散柴油乳液。连续相在循环泵的带动下以一定流速流经膜表面,在流体剪切力的作用下,分散相乳滴膜表面进入连续相形成乳液。当过膜压差增加时,膜通量也随之增加,分散相在膜孔出口处形成 乳滴的速度加快。该法适用于单分散乳液的工业化生产,只要分散相持续被挤压通过膜孔,就能不间断地形成乳液。The technical scheme of the present invention is: by constructing a two-dimensional MXene modified film, the straight-through milking method in the traditional film emulsification process is changed, the two-dimensional nanochannel is used for milking, and the surface of the modified film is hydrophobically modified. Effectively prevent the emulsion from coalescing, thereby preparing a nano-level monodisperse diesel emulsion. The continuous phase is driven by the circulating pump to flow through the membrane surface at a certain flow rate. Under the action of the fluid shearing force, the dispersed phase emulsion droplet membrane surface enters the continuous phase to form an emulsion. When the pressure difference across the membrane increases, the membrane flux also increases, and the speed at which the dispersed phase forms emulsion droplets at the exit of the membrane pores increases. This method is suitable for the industrial production of monodisperse emulsions. As long as the dispersed phase is continuously squeezed through the membrane pores, the emulsion can be formed uninterruptedly.
为制备单分散的W/O乳液,我们通过外压装置将二维MXene均匀的沉积在陶瓷膜内表面。在陶瓷膜表面构筑一层二维MXene修饰层,利用二维材料本身的特殊性质构筑一种二维纳米通道,从而改变了传统乳化过程中那种直通式的制乳方式,利用二维纳米通道形成一种纵向-横向式的制乳方式,在制乳过程中可以有效防止乳液聚并,从而达到单分散乳液的制备。To prepare the monodisperse W/O emulsion, we uniformly deposit the two-dimensional MXene on the inner surface of the ceramic membrane through an external pressure device. Construct a two-dimensional MXene modified layer on the surface of the ceramic membrane, and use the special properties of the two-dimensional material to construct a two-dimensional nanochannel, thus changing the straight-through milking method in the traditional emulsification process, using two-dimensional nanochannels A vertical-horizontal milking method is formed, which can effectively prevent the emulsion from coalescing during the milking process, so as to achieve the preparation of monodisperse emulsions.
本发明的具体技术方案为:一种单分散柴油乳液的制备方法,其特征在于将二维MXene修饰的疏水陶瓷膜作为乳化介质,将水作为分散相,添加乳化剂的柴油作为连续相,分散相在一定的跨膜压差下通过陶瓷膜管,在连续相剪切力的作用下,分散相离开膜管表面进入到连续相中,使水和柴油充分混溶形成单分散柴油乳液。The specific technical scheme of the present invention is: a preparation method of monodisperse diesel emulsion, which is characterized in that the two-dimensional MXene modified hydrophobic ceramic membrane is used as the emulsifying medium, water is used as the dispersed phase, and the diesel oil added with emulsifier is used as the continuous phase. The phase passes through the ceramic membrane tube under a certain transmembrane pressure difference. Under the action of the continuous phase shear force, the dispersed phase leaves the membrane tube surface and enters the continuous phase, so that water and diesel oil are fully miscible to form a monodisperse diesel emulsion.
优选上述的乳化介质由以下方法制得:将MXene纳米片分散在水溶液中,利用氮气外压装置将MXene沉积在陶瓷膜管内膜上,控制压力,将成型的MXene修饰陶瓷膜进行烧结,得到二维MXene修饰的陶瓷膜;然后用疏水改性剂对二维MXene修饰的陶瓷膜进行改性,得到二维MXene修饰的疏水陶瓷膜。Preferably, the above-mentioned emulsifying medium is prepared by the following method: dispersing MXene nanosheets in an aqueous solution, depositing MXene on the inner membrane of the ceramic membrane tube using a nitrogen external pressure device, controlling the pressure, and sintering the formed MXene modified ceramic membrane to obtain Two-dimensional MXene modified ceramic membrane; then the two-dimensional MXene modified ceramic membrane is modified with a hydrophobic modifier to obtain a two-dimensional MXene modified hydrophobic ceramic membrane.
优选采用MXene纳米片大小在200~500nm的尺寸;MXene纳米片分散在水溶液中控制MXene的浓度在0.2×10 -4~1.0×10 -4mg/ml;控制压力在0.1~0.5MPa;烧结温度为200~400℃。 Preferably, the size of MXene nanosheets is 200-500nm; the MXene nanosheets are dispersed in the aqueous solution to control the concentration of MXene at 0.2×10 -4 ~1.0×10 -4 mg/ml; the control pressure is at 0.1~0.5MPa; the sintering temperature It is 200~400℃.
优选所述的陶瓷膜管为单通道陶瓷膜管、多通道陶瓷膜管或中空纤维陶瓷膜管;陶瓷膜的孔径为50~300nm;陶瓷膜为无机陶瓷膜,材料为ZrO 2、Al 2O 3、SiC、TiO 2或SiO 2中的一种或多种复合。 Preferably, the ceramic membrane tube is a single-channel ceramic membrane tube, a multi-channel ceramic membrane tube or a hollow fiber ceramic membrane tube; the pore diameter of the ceramic membrane is 50-300nm; the ceramic membrane is an inorganic ceramic membrane, and the material is ZrO 2 , Al 2 O 3. One or more of SiC, TiO 2 or SiO 2 is compounded.
优选上述采用疏水改性剂为十六烷基三甲氧基硅烷、辛基三甲氧基硅烷、聚二甲基硅氧烷或三甲基氯硅烷;改性剂浓度为0.01~0.2mol/L;改性时间在3~24h。Preferably, the hydrophobic modifier used above is hexadecyltrimethoxysilane, octyltrimethoxysilane, polydimethylsiloxane or trimethylchlorosilane; the concentration of the modifier is 0.01-0.2mol/L; The modification time is 3-24h.
优选添加的乳化剂为span 20、span 60、span 80、tween 20或tween 80的一种或多种复合;其中乳化剂在连续相中的质量分数为0.5~10wt%;分散相为去离子水。Preferably, the added emulsifier is one or more of span 20, span 60, span 80, tween 20 or tween 80; wherein the mass fraction of the emulsifier in the continuous phase is 0.5-10 wt%; the dispersed phase is deionized water .
优选控制分散相在0.05~0.4MPa的跨膜压差下透过陶瓷膜管并控制0.1~0.5 m/s流速的连续相流过膜面,使分散相以小液滴形式进入连续相完成乳化过程。It is preferable to control the dispersed phase to pass through the ceramic membrane tube under the transmembrane pressure difference of 0.05-0.4MPa, and control the continuous phase with a flow rate of 0.1-0.5 m/s to flow across the membrane surface, so that the dispersed phase enters the continuous phase in the form of small droplets to complete the emulsification process.
本发明所制备的柴油乳液粒径由膜管孔径、MXene的沉积量、膜表面亲疏水性、分散相水通量和剪切力共同决定,制备的柴油乳液粒径小,呈单分散分布;其中水的体积含量优选为1%~40%。The particle size of the diesel emulsion prepared by the invention is determined by the membrane tube aperture, the deposition amount of MXene, the hydrophobicity of the membrane surface, the water flux of the dispersed phase and the shear force. The prepared diesel emulsion has a small particle size and a monodisperse distribution; The volume content of water is preferably 1% to 40%.
有益效果:Beneficial effects:
1.二维MXene纳米片在修饰膜管表面过程中,构筑了纵向-横向式的二维纳米乳化通道,改变了传统膜乳化方式,有利于单分散乳液的形成。1. In the process of modifying the surface of the membrane tube, the two-dimensional MXene nanosheet constructs a longitudinal-horizontal two-dimensional nanoemulsification channel, which changes the traditional membrane emulsification method and is conducive to the formation of monodisperse emulsions.
2.二维MXene纳米片通过压力沉积后,经过一次高温烧结后可以牢固地结合在陶瓷膜上,并且不溶于水和油,以此可以持久稳定地进行连续化生产,并不会造成对修饰层的破坏甚至是脱落。2. After pressure deposition, the two-dimensional MXene nanosheets can be firmly bonded to the ceramic membrane after a high temperature sintering, and are insoluble in water and oil, so that continuous production can be sustained and stably without causing modification The damage of the layer may even fall off.
3.本方法通过将二维MXene修饰陶瓷膜进行疏水化改性,在制备W/O型乳液时,水滴透过膜管进入到连续相时不会在膜管表面铺展开,可以有效地防止乳液聚并发生,从而制备出单分散W/O型乳液。3. In this method, the two-dimensional MXene modified ceramic membrane is hydrophobically modified. When preparing the W/O emulsion, the water droplets will not spread on the surface of the membrane tube when entering the continuous phase through the membrane tube, which can effectively prevent Emulsion polymerization occurs and a monodisperse W/O type emulsion is prepared.
4.膜乳化因其技术简单,能耗低,较少的表面活性剂需求以及由此产生的乳液粒径小(纳米级)、粒径均一、稳定性好。4. Membrane emulsification due to its simple technology, low energy consumption, less surfactant requirements, and the resulting emulsion has a small particle size (nano-level), uniform particle size, and good stability.
5.选用的陶瓷膜耐高温、高压,耐酸碱,抗污染,使其能适应大部分严苛的乳化环境。5. The selected ceramic membrane is resistant to high temperature, high pressure, acid and alkali, and pollution, so that it can adapt to most harsh emulsification environments.
6.本方法采用MXene修饰陶瓷疏水膜作为乳化介质,该方法通量大,乳化速度快,制备出的乳液粒径均一,操作简单,便于放大,可大规模应用于工业上细小单分散乳液的制备。6. This method uses MXene modified ceramic hydrophobic membrane as the emulsification medium. This method has large flux, fast emulsification, uniform particle size, simple operation, easy to scale up, and can be applied on a large scale to industrial fine monodisperse emulsions. preparation.
附图说明Description of the drawings
图1为膜乳化柴油的装置流程示意图;其中A为分散相的进料口,B为连续相的进料口;1为高压平流泵,2为不锈钢储液罐,3为蠕动泵,4为转子流量计,5为压力表,v1、v2、v3、v4、v5分别为第一阀门、第二阀门、第三阀门、第四阀门、第五阀门,6为MXene疏水改性膜;Figure 1 is a schematic diagram of the device process of membrane emulsified diesel; A is the feed port of the dispersed phase, B is the feed port of the continuous phase; 1 is a high-pressure advection pump, 2 is a stainless steel liquid storage tank, 3 is a peristaltic pump, 4 is Rotameter, 5 is a pressure gauge, v1, v2, v3, v4, v5 are the first valve, second valve, third valve, fourth valve, and fifth valve respectively, and 6 is MXene hydrophobic modified membrane;
图2为分散相通过二维纳米通道形成乳液的过程示意图;其中(a)为MXene修饰 膜膜乳化过程示意图,(b)为膜乳化过程;Figure 2 is a schematic diagram of the process of forming an emulsion by the dispersed phase through a two-dimensional nanochannel; (a) is a schematic diagram of the membrane emulsification process of MXene modified membrane, (b) is the membrane emulsification process;
图3为实施例1中陶瓷膜管的孔径分布图;其中(a)为实施例1中标称孔径为100nm单通道Al 2O 3陶瓷膜管的孔径分布图,(b)为实施例1中沉积上MXene后陶瓷膜管的孔径分布图; Figure 3 is the pore size distribution diagram of the ceramic membrane tube in Example 1; (a) is the pore size distribution diagram of the single-channel Al 2 O 3 ceramic membrane tube with a nominal pore size of 100 nm in Example 1, and (b) is Example 1 The pore size distribution map of the ceramic membrane tube after MXene is deposited in the medium;
图4是实施例1中实验室制备的二维MXene的SEM图;Figure 4 is an SEM image of the two-dimensional MXene prepared in the laboratory in Example 1;
图5为实施例1中原始的MXene和经过300℃高温烧结后的XRD图;Figure 5 is the original MXene in Example 1 and the XRD pattern after high temperature sintering at 300°C;
图6为实施例1中原始的MXene和经过300℃高温烧结后的TEM图;其中(a)、(b)是原始MXene真空干燥后的TEM图,(c)、(d)是MXene经300℃烧结后的TEM图;Figure 6 is the original MXene in Example 1 and the TEM images after high temperature sintering at 300°C; (a) and (b) are the TEM images of the original MXene after vacuum drying, and (c) and (d) are the TEM images of the original MXene after 300 ℃ sintering. TEM image after sintering at ℃;
图7为实施例1中陶瓷膜管内膜的SEM;其中的a为实施例1中标称孔径为100nm单通道Al 2O 3陶瓷膜管内膜的SEM,b为实施例1中二维MXene沉积在陶瓷膜管内膜上的SEM图; Figure 7 is the SEM of the inner membrane of the ceramic membrane tube in Example 1; where a is the SEM of the inner membrane of the single-channel Al 2 O 3 ceramic membrane tube in Example 1 with a nominal pore diameter of 100 nm, and b is the two-dimensional in Example 1 SEM image of MXene deposited on the inner membrane of the ceramic membrane tube;
图8为实施例1中疏水改性后膜管表面的接触角图;8 is a diagram of the contact angle of the surface of the membrane tube after hydrophobic modification in Example 1;
图9是测试二维MXene修饰陶瓷膜分别在水中和油中的稳定情况图;Figure 9 is a graph showing the stability of the two-dimensional MXene modified ceramic membrane tested in water and oil;
图10为实施例1中制备的单分散乳液在含水量为10%时的金相显微镜图;Figure 10 is a metallographic microscope image of the monodisperse emulsion prepared in Example 1 when the water content is 10%;
图11为对比例1中使用100nm原管疏水改性后制备的W/O乳液金相显微镜图。Fig. 11 is a metallurgical microscope image of a W/O emulsion prepared after hydrophobic modification using a 100 nm original tube in Comparative Example 1.
具体实施方式Detailed ways
对本发明的实施方式作进一步说明:The embodiment of the present invention will be further explained:
一种单分散柴油乳液的制备流程如图1所示。具体操作流程如下:(1)将MXene修饰疏水改性膜装进组件6中,关闭第四和第五阀门v4、v5检查气密性并调整直至装置不漏液;(2)打开第三阀门v3,向柴油储液罐2中加入柴油,打开第二阀门v2,并通过蠕动泵3循环,调节蠕动泵的转速控制一定的膜面流速;(3)打开第五阀门v5,通过柱塞泵1将去离子水压入膜管内,调节柱塞泵的压力参数,控制乳化过程中分散相的压力。(4)控制一定体积比例的水含量后,关闭第五阀门v5,完成乳化,乳液从第一阀门v1排除。The preparation process of a monodisperse diesel emulsion is shown in Figure 1. The specific operation process is as follows: (1) Install the MXene modified hydrophobically modified membrane into module 6, close the fourth and fifth valves v4, v5 to check the air tightness and adjust until the device does not leak; (2) open the third valve v3, add diesel to the diesel storage tank 2, open the second valve v2, and circulate through the peristaltic pump 3, adjust the speed of the peristaltic pump to control a certain membrane surface flow rate; (3) open the fifth valve v5 and pass the plunger pump 1 Press deionized water into the membrane tube, adjust the pressure parameters of the plunger pump, and control the pressure of the dispersed phase during the emulsification process. (4) After controlling the water content of a certain volume ratio, the fifth valve v5 is closed to complete the emulsification, and the emulsion is discharged from the first valve v1.
图2是MXene修饰疏水膜乳化过程的示意图,从图2(b)中看出,二维材料本身的特殊性质构筑出一种二维纳米通道,利用二维纳米通道形成一种纵向-横向式 的制乳方式。Figure 2 is a schematic diagram of the emulsification process of MXene modified hydrophobic membrane. From Figure 2(b), it can be seen that the special properties of the two-dimensional material itself construct a two-dimensional nanochannel, and the two-dimensional nanochannel is used to form a vertical-horizontal type. The way of milking.
实施例1Example 1
制备乳液的各原料组分有:0号柴油,去离子水,选择乳化剂为span 80,其中连续相中乳化剂的质量分数为1%。将乳化剂加入到柴油中加热搅拌5h备用,采用标称孔径为100nm的单通道Al 2O 3管式陶瓷膜作为改性载体,配置500ml浓度为0.35×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.1MPa,将沉积上MXene的陶瓷膜管高温300℃烧结。将MXene修饰膜管浸入浓度为0.05mol/L的十六烷基三甲氧基硅烷乙醇溶液中6h,取出用无水乙醇清洗烘干备用。图3(a)为100nm陶瓷膜原管的孔径分布图,图3(b)为沉积上MXene后的孔径分布图,对比两图可以看出沉积上MXene后的修饰陶瓷膜并没有改变膜管的平均孔径。图4是实验室制备的二维MXene纳米片的SEM图,图5是MXene在空气中加热至300℃后的XRD图,从图中可以看出MXene在空气中经过300℃加热仍具有MXene的特征峰,并没有转化为氧化钛。图6(a)(b)是原始MXene真空干燥后的TEM图,图6(c)(d)是MXene经300℃烧结后的TEM图,从图中可以看出高温烧结后的MXene并没有明显转变为TiO 2且仍为完整的二维片式结构,这也和我们的XRD结果非常吻合。图7(a)为标称孔径为100nm单通道Al 2O 3陶瓷膜管内膜的SEM,图7(b)为二维MXene均匀沉积在陶瓷膜管内膜上的SEM图,从图中可以看出MXene能够均匀地沉积在Al 2O 3陶瓷内膜上。图8为疏水改性后膜管表面的接触角图。图9是测试二维MXene修饰陶瓷膜分别在水中和油中的稳定情况图,图中可以看出,MXene修饰膜可以很好地稳定在水和油中,从而满足工业上膜乳化的长期运行。将改性好的陶瓷膜管作为乳化介质,采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.35m/s。控制分散相以0.05MPa压力透过膜管,制备的柴油乳液含水量为10%,图10为含水量为10%(体积含量)的单分散乳液金相显微镜图。 The raw material components for preparing the emulsion are: No. 0 diesel oil, deionized water, the emulsifier is selected as span 80, and the mass fraction of the emulsifier in the continuous phase is 1%. Add the emulsifier to the diesel oil and heat and stir for 5 hours for later use. Use a single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm as the modified carrier, configure 500ml with a concentration of 0.35×10 -4 mg/ml, and use nitrogen outside The pressure device deposits MXene in the solution on the inner membrane of the ceramic membrane, and the pressure is controlled to 0.1MPa, and the ceramic membrane tube on which MXene is deposited is sintered at a high temperature of 300°C. The MXene modified membrane tube was immersed in the ethanol solution of hexadecyltrimethoxysilane with a concentration of 0.05 mol/L for 6 hours, and then taken out and washed and dried with absolute ethanol for use. Figure 3(a) is the pore size distribution diagram of the original 100nm ceramic membrane tube, and Figure 3(b) is the pore size distribution diagram after depositing MXene. Comparing the two figures, it can be seen that the modified ceramic membrane after depositing MXene does not change the membrane tube. The average pore diameter. Figure 4 is the SEM image of two-dimensional MXene nanosheets prepared in the laboratory. Figure 5 is the XRD image of MXene after heating to 300℃ in air. It can be seen from the figure that MXene still has MXene after heating at 300℃ in air. The characteristic peak is not converted to titanium oxide. Figure 6(a)(b) is the TEM image of the original MXene after vacuum drying, and Figure 6(c)(d) is the TEM image of the MXene after sintering at 300℃. It can be seen from the figure that the MXene after high temperature sintering does not Obviously converted to TiO 2 and still a complete two-dimensional sheet structure, which is also very consistent with our XRD results. Figure 7(a) is an SEM image of the inner membrane of a single-channel Al 2 O 3 ceramic membrane tube with a nominal pore size of 100 nm, and Figure 7(b) is an SEM image of a two-dimensional MXene uniformly deposited on the inner membrane of the ceramic membrane tube. It can be seen that MXene can be uniformly deposited on the Al 2 O 3 ceramic inner film. Figure 8 is a diagram of the contact angle of the surface of the membrane tube after hydrophobic modification. Figure 9 is the test of the stability of the two-dimensional MXene modified ceramic membrane in water and oil respectively. It can be seen from the figure that the MXene modified membrane can be well stabilized in water and oil, so as to meet the long-term operation of industrial membrane emulsification. . The modified ceramic membrane tube is used as the emulsifying medium, and a high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase, but not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m /s. Control the dispersed phase to permeate the membrane tube at a pressure of 0.05MPa, and the prepared diesel emulsion has a water content of 10%. Figure 10 is a metallographic microscope image of a monodisperse emulsion with a water content of 10% (volume content).
对比例1Comparative example 1
采用标称孔径为100nm的单通道Al 2O 3陶瓷膜管,在不经过MXene修饰,将原管浸入浓度为0.05mol/L的十六烷基三甲氧基硅烷乙醇溶液中6h,取出用无水乙 醇清洗烘干备用,控制其他步骤、参数均与实施例1相同。对比例1与实施例1的不同之处在于,对比例1中并没有用二维MXene修饰陶瓷膜管。图11为该对比例条件下制备的乳液,在含水量为20%的乳液金相显微镜图,尽管疏水性陶瓷膜更加适合制备W/O型乳液,但制备出的乳液仍为多分散的微乳液,其主要原因是传统的直通式膜乳化方式在制乳过程中容易造成乳液的聚并,形成多分散乳液。这也恰恰说明了我们工作的重要性。 A single-channel Al 2 O 3 ceramic membrane tube with a nominal pore diameter of 100 nm is used. Without MXene modification, the original tube is immersed in a hexadecyltrimethoxysilane ethanol solution with a concentration of 0.05 mol/L for 6 hours. Water ethanol washing and drying are used for later use, and the other control steps and parameters are the same as those in the first embodiment. The difference between Comparative Example 1 and Example 1 is that the ceramic membrane tube is not modified with two-dimensional MXene in Comparative Example 1. Figure 11 is the emulsion prepared under the conditions of this comparative example. The metallographic microscope image of the emulsion with a water content of 20%. Although the hydrophobic ceramic membrane is more suitable for preparing W/O emulsions, the emulsions prepared are still polydisperse micro The main reason for the emulsion is that the traditional straight-through membrane emulsification method easily causes the polymerization of the emulsion during the milking process to form a polydispersed emulsion. This also precisely illustrates the importance of our work.
实施例2Example 2
采用标称孔径为50nm的单通道Al 2O 3管式陶瓷膜作为改性载体,,配置500ml浓度为0.2×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.2MPa,将沉积上MXene的陶瓷膜管高温200℃烧结。将MXene修饰膜管浸入浓度为0.01mol/L的辛基三甲氧基硅烷疏水改性溶液中24h,取出用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂1wt%(span 60:tween 20=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.35m/s。控制分散相以0.05MPa压力透过膜管,控制1%的含水量(体积含量),制备的乳液粒径均一,平均粒径在300nm左右。 A single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 50 nm was used as the modified carrier, with a 500ml concentration of 0.2×10 -4 mg/ml, and a nitrogen external pressure device to deposit MXene in the solution on the ceramic membrane On the inner membrane, the pressure is controlled to 0.2MPa, and the ceramic membrane tube on which MXene is deposited is sintered at a high temperature of 200°C. The MXene modified membrane tube was immersed in the octyltrimethoxysilane hydrophobic modification solution with a concentration of 0.01 mol/L for 24 hours, and the tube was taken out to be washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion are: No. 0 diesel oil, deionized water, and 1 wt% of compound emulsifier (span 60: tween 20 = 1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s. The dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 1% is controlled. The particle size of the prepared emulsion is uniform, and the average particle size is about 300 nm.
对比例2Comparative example 2
采用标称孔径为50nm的单通道Al 2O 3管式陶瓷膜作为改性载体,配置500ml浓度为0.2×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.2MPa,将沉积上MXene的陶瓷膜管高温200℃烧结。控制其他步骤、参数均与实施例2相同,对比例2与实施例2的不同之处在于,对比例2中并没有将二维MXene修饰膜进行疏水改性。所制备的乳液粒径呈现多分散。 A single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore diameter of 50 nm was used as the modified carrier, and a 500ml concentration of 0.2×10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.2MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 200°C. The control other steps and parameters are the same as in Example 2. The difference between Comparative Example 2 and Example 2 is that the two-dimensional MXene modified membrane is not hydrophobically modified in Comparative Example 2. The particle size of the prepared emulsion is polydisperse.
实施例3Example 3
采用标称孔径为200nm的多通道SiC管式陶瓷膜作为改性载体,配置500ml浓度为0.5×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上, 压力控制0.3MPa,将沉积上MXene的陶瓷膜管高温400℃烧结。将MXene修饰膜管浸入浓度为0.2mol/L的聚二甲基硅氧烷疏水改性溶液中3h,取出用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂3wt%(span20:tween 80=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.35m/s。控制分散相以0.05MPa压力透过膜管,控制30%的含水量(体积含量),制备的乳液粒径均一,平均粒径在600nm左右。 A multi-channel SiC tubular ceramic membrane with a nominal pore size of 200nm was used as the modified carrier, and a 500ml concentration of 0.5×10 -4 mg/ml was used. A nitrogen external pressure device was used to deposit MXene in the solution on the inner membrane of the ceramic membrane. The pressure was controlled to 0.3MPa, and the ceramic membrane tube deposited on MXene was sintered at a high temperature of 400℃. The MXene modified membrane tube was immersed in a polydimethylsiloxane hydrophobic modification solution with a concentration of 0.2 mol/L for 3 hours, and was taken out to be washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion are: No. 0 diesel oil, deionized water, and 3 wt% of compound emulsifier (span20: tween 80=1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s. The dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 30% is controlled, and the particle size of the prepared emulsion is uniform, and the average particle size is about 600 nm.
实施例4Example 4
采用标称孔径为100nm的单通道Al 2O 3管式陶瓷膜作为改性载体,配置500ml浓度为1.0×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.5MPa,将沉积上MXene的陶瓷膜管高温300℃烧结。将MXene修饰膜管浸入浓度为0.01mol/L的三甲基硅氯烷疏水改性溶液中24h,取出后用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂5wt%(span 20:span 80=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.1m/s。控制分散相以0.1MPa压力透过膜管,控制20%的含水量(体积含量),制备的乳液粒径均一,平均粒径在800nm左右。 A single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm was used as the modified carrier, and a 500ml concentration of 1.0×10 -4 mg/ml was configured. The MXene in the solution was deposited in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.5MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C. The MXene modified membrane tube was immersed in a trimethylsilyl chloride hydrophobic modification solution with a concentration of 0.01 mol/L for 24 hours, and then washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion are: No. 0 diesel oil, deionized water, and 5 wt% of compound emulsifier (span 20: span 80=1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.1m/s. The dispersed phase is controlled to pass through the membrane tube at a pressure of 0.1 MPa, and the water content (volume content) of 20% is controlled. The particle size of the prepared emulsion is uniform, and the average particle size is about 800 nm.
对比例4Comparative example 4
采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.5m/s。控制其他步骤、参数均与实施例4相同,所制备的乳液粒径均一,平均粒径在400nm左右。A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to be 0.5m/s. Control other steps and parameters are the same as in Example 4. The prepared emulsion has a uniform particle size and an average particle size of about 400 nm.
实施例5Example 5
采用标称孔径为100nm的单通道Al 2O 3管式陶瓷膜作为改性载体,配置500ml浓度为0.3×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.5MPa,将沉积上MXene的陶瓷膜管高温300℃烧结。将MXene修饰膜 管浸入浓度为0.05mol/L的十六烷基三甲氧基硅烷疏水改性溶液中6h,取出后用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂10wt%(span 20:span 80=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.4m/s。控制分散相以0.2MPa压力透过膜管,控制20%的含水量(体积含量),制备的乳液粒径均一,平均粒径在800nm左右。 A single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm was used as the modified carrier, and a 500ml concentration of 0.3×10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.5MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C. The MXene modified membrane tube was immersed in the hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion include: No. 0 diesel oil, deionized water, and 10 wt% of compound emulsifier (span 20: span 80=1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.4m/s. The dispersed phase is controlled to permeate the membrane tube at a pressure of 0.2 MPa, and the water content (volume content) of 20% is controlled. The particle size of the prepared emulsion is uniform, and the average particle size is about 800 nm.
实施例6Example 6
采用标称孔径为100nm的单通道Al 2O 3管式陶瓷膜作为改性载体,配置500ml浓度为0.3×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.5MPa,将沉积上MXene的陶瓷膜管高温300℃烧结。将MXene修饰膜管浸入浓度为0.05mol/L的十六烷基三甲氧基硅烷疏水改性溶液中6h,取出后用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂10wt%(span 20:span 80=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.5m/s。控制分散相以0.4MPa压力透过膜管,控制20%的含水量(体积含量),制备的乳液粒径均一,平均粒径在1.5μm左右。 A single-channel Al 2 O 3 tubular ceramic membrane with a nominal pore size of 100 nm was used as the modified carrier, and a 500ml concentration of 0.3×10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.5MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C. The MXene modified membrane tube was immersed in the hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion include: No. 0 diesel oil, deionized water, and 10 wt% of compound emulsifier (span 20: span 80=1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to be 0.5m/s. The dispersed phase is controlled to permeate the membrane tube at a pressure of 0.4 MPa, and the water content (volume content) of 20% is controlled. The particle size of the prepared emulsion is uniform, and the average particle size is about 1.5 μm.
实施例7Example 7
采用标称孔径为300nm的中空纤维Al 2O 3管式陶瓷膜作为改性载体,配置500ml浓度为0.5×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.1MPa,将沉积上MXene的陶瓷膜管高温300℃烧结。,将MXene修饰陶瓷膜浸入浓度为0.05mol/L的十六烷基三甲氧基硅烷疏水改性溶液中6h,取出后用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂0.5wt%(span 20:span 80=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.35m/s。控制分散相以0.1MPa压力透过膜管,控制20%的含水量(体积含量),制备的乳液 粒径均一,平均粒径在900nm左右。 A hollow fiber Al 2 O 3 tubular ceramic membrane with a nominal pore diameter of 300 nm was used as the modified carrier, and a 500ml concentration of 0.5×10 -4 mg/ml was used to deposit MXene in the solution in the ceramic membrane using a nitrogen external pressure device On the membrane, the pressure is controlled to 0.1MPa, and the ceramic membrane tube with MXene deposited on it is sintered at a high temperature of 300°C. , The MXene modified ceramic membrane was immersed in a hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion include: No. 0 diesel oil, deionized water, and a compound emulsifier 0.5 wt% (span 20: span 80=1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s. The dispersed phase is controlled to permeate the membrane tube at a pressure of 0.1 MPa, and the water content (volume content) of 20% is controlled. The particle size of the prepared emulsion is uniform, and the average particle size is about 900 nm.
实施例8Example 8
采用标称孔径为100nm的单通道Al 2O 3-SiO 2-TiO 2管式陶瓷膜作为改性载体,配置500ml浓度为0.5×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.1MPa,将沉积上MXene的陶瓷膜管高温300℃烧结。将MXene修饰陶瓷膜浸入浓度为0.05mol/L的十六烷基三甲氧基硅烷疏水改性溶液中6h,取出后用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂10wt%(span 20:span 80=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.35m/s。控制分散相以0.05MPa压力透过膜管,控制40%的含水量(体积含量),制备的乳液粒径均一,平均粒径在500nm左右。 A single-channel Al 2 O 3 -SiO 2 -TiO 2 tubular ceramic membrane with a nominal pore diameter of 100 nm was used as the modified carrier, and a 500ml concentration of 0.5×10 -4 mg/ml was used. MXene is deposited on the inner membrane of the ceramic membrane, the pressure is controlled to 0.1MPa, and the ceramic membrane tube on which MXene is deposited is sintered at a high temperature of 300°C. The MXene modified ceramic membrane was immersed in a hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion are: No. 0 diesel oil, deionized water, and 10 wt% of compound emulsifier (span 20: span 80=1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s. The dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 40% is controlled. The particle size of the prepared emulsion is uniform, and the average particle size is about 500 nm.
实施例9Example 9
采用标称孔径为200nm的单通道ZrO 2管式陶瓷膜作为改性载体,配置500ml浓度为0.5×10 -4mg/ml,利用氮气外压装置将溶液中的MXene沉积在陶瓷膜内膜上,压力控制0.1MPa,将沉积上MXene的陶瓷膜管高温300℃烧结。,将MXene修饰陶瓷膜浸入浓度为0.05mol/L的十六烷基三甲氧基硅烷疏水改性溶液中6h,取出后用无水乙醇清洗烘干备用。制备乳液的各原料组分有:0号柴油,去离子水,复配乳化剂2wt%(span 80:tween 80=1:1)。采用高压恒流泵为分散相提供一定的过膜压差但不局限于此,采用蠕动泵提供膜面剪切力,控制膜面流速为0.35m/s。控制分散相以0.05MPa压力透过膜管,控制20%的含水量(体积含量),制备的乳液粒径均一,平均粒径在600nm左右。 A single-channel ZrO 2 tubular ceramic membrane with a nominal pore size of 200nm was used as the modified carrier, and a 500ml concentration of 0.5×10 -4 mg/ml was used to deposit MXene in the solution on the inner membrane of the ceramic membrane using a nitrogen external pressure device , The pressure is controlled to 0.1MPa, and the ceramic membrane tube deposited on MXene is sintered at a high temperature of 300°C. , The MXene modified ceramic membrane was immersed in a hexadecyltrimethoxysilane hydrophobic modification solution with a concentration of 0.05 mol/L for 6 hours, and then washed and dried with absolute ethanol for use. The raw material components for preparing the emulsion are: No. 0 diesel oil, deionized water, and 2 wt% of compound emulsifier (span 80: tween 80 = 1:1). A high-pressure constant-flow pump is used to provide a certain pressure difference across the membrane for the dispersed phase but is not limited to this. A peristaltic pump is used to provide the membrane surface shearing force, and the membrane surface flow rate is controlled to 0.35m/s. The dispersed phase is controlled to permeate the membrane tube at a pressure of 0.05 MPa, and the water content (volume content) of 20% is controlled, and the particle size of the prepared emulsion is uniform, and the average particle size is about 600 nm.

Claims (8)

  1. 一种单分散柴油乳液的制备方法,其特征在于将二维MXene修饰的疏水陶瓷膜作为乳化介质,将水作为分散相,添加乳化剂的柴油作为连续相,分散相在一定的跨膜压差下通过陶瓷膜管,在连续相剪切力的作用下,分散相离开膜管表面进入到连续相中,使水和柴油充分混溶形成单分散柴油乳液。A preparation method of monodisperse diesel emulsion, which is characterized in that a two-dimensional MXene modified hydrophobic ceramic membrane is used as the emulsifying medium, water is used as the dispersed phase, and diesel fuel with emulsifier is added as the continuous phase, and the dispersed phase is at a certain transmembrane pressure difference. Under the action of the continuous phase shear force, the dispersed phase leaves the surface of the membrane tube and enters the continuous phase through the ceramic membrane tube, so that the water and diesel are fully miscible to form a monodispersed diesel emulsion.
  2. 根据权利要求1所述的制备方法,其特征在于所述的乳化介质由以下方法制得:将MXene纳米片分散在水溶液中,利用氮气外压装置将MXene沉积在陶瓷膜管内膜上,控制压力,将成型的MXene修饰陶瓷膜进行烧结,得到二维MXene修饰的陶瓷膜;然后用疏水改性剂对二维MXene修饰的陶瓷膜进行改性,得到二维MXene修饰的疏水陶瓷膜。The preparation method according to claim 1, wherein the emulsifying medium is prepared by the following method: dispersing MXene nanosheets in an aqueous solution, using a nitrogen external pressure device to deposit MXene on the inner membrane of the ceramic membrane tube, and controlling The formed MXene-modified ceramic membrane is sintered under pressure to obtain a two-dimensional MXene-modified ceramic membrane; then the two-dimensional MXene-modified ceramic membrane is modified with a hydrophobic modifier to obtain a two-dimensional MXene-modified hydrophobic ceramic membrane.
  3. 根据权利要求2所述的制备方法,其特征在于所述的MXene纳米片大小在200~500nm的尺寸;MXene纳米片分散在水溶液中控制MXene的浓度在0.2×10 -4~1.0×10 -4mg/ml;控制压力在0.1~0.5MPa;烧结温度为200~400℃。 The preparation method according to claim 2, characterized in that the size of the MXene nanosheets is 200-500nm; the MXene nanosheets are dispersed in an aqueous solution to control the concentration of MXene to be 0.2×10 -4 to 1.0×10 -4 mg/ml; control pressure is 0.1~0.5MPa; sintering temperature is 200~400℃.
  4. 根据权利要求2所述的制备方法,其特征在于所述的陶瓷膜管为单通道陶瓷膜管、多通道陶瓷膜管或中空纤维陶瓷膜管;陶瓷膜的孔径为50~300nm;陶瓷膜为无机陶瓷膜,材料为ZrO 2、Al 2O 3、SiC、TiO 2或SiO 2中的一种或多种复合。 The preparation method according to claim 2, wherein the ceramic membrane tube is a single-channel ceramic membrane tube, a multi-channel ceramic membrane tube or a hollow fiber ceramic membrane tube; the pore size of the ceramic membrane is 50-300 nm; the ceramic membrane is Inorganic ceramic membrane, the material is a composite of one or more of ZrO 2 , Al 2 O 3 , SiC, TiO 2 or SiO 2.
  5. 根据权利要求2所述的制备方法,其特征在于所述的疏水改性剂为十六烷基三甲氧基硅烷、辛基三甲氧基硅烷、聚二甲基硅氧烷或三甲基氯硅烷;改性剂浓度为0.01~0.2mol/L;改性时间在3~24h。The preparation method according to claim 2, wherein the hydrophobic modifier is hexadecyltrimethoxysilane, octyltrimethoxysilane, polydimethylsiloxane or trimethylchlorosilane ; Modifier concentration is 0.01~0.2mol/L; modification time is 3~24h.
  6. 根据权利要求1所述的制备方法,其特征在于所述的乳化剂为span 20、span 60、span 80、tween 20或tween 80的一种或多种复合;其中乳化剂在连续相中的质量分数为0.5~10wt%;分散相为去离子水。The preparation method according to claim 1, wherein the emulsifier is one or more of span 20, span 60, span 80, tween 20 or tween 80; wherein the quality of the emulsifier in the continuous phase The fraction is 0.5-10wt%; the dispersed phase is deionized water.
  7. 根据权利要求1所述的制备方法,其特征在于控制分散相在0.05~0.4MPa的跨膜压差下透过陶瓷膜管并控制0.1~0.5m/s流速的连续相流过膜面。The preparation method according to claim 1, characterized in that the dispersed phase is controlled to pass through the ceramic membrane tube under a transmembrane pressure difference of 0.05-0.4 MPa, and the continuous phase with a flow rate of 0.1-0.5 m/s is controlled to flow across the membrane surface.
  8. 根据权利要求1所述的制备方法,其特征在于单分散柴油乳液中水的体积含量为1%~40%。The preparation method according to claim 1, characterized in that the volume content of water in the monodisperse diesel emulsion is 1%-40%.
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