WO2021104432A1 - L-ornithine composite salt and preparation method therefor and application thereof - Google Patents

L-ornithine composite salt and preparation method therefor and application thereof Download PDF

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WO2021104432A1
WO2021104432A1 PCT/CN2020/132161 CN2020132161W WO2021104432A1 WO 2021104432 A1 WO2021104432 A1 WO 2021104432A1 CN 2020132161 W CN2020132161 W CN 2020132161W WO 2021104432 A1 WO2021104432 A1 WO 2021104432A1
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Prior art keywords
ornithine
chamber
acid
salt
solution
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PCT/CN2020/132161
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French (fr)
Chinese (zh)
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苏海霞
熊宗华
朱程军
杨磊
舒敏
鲁凡
邢盼盼
皮莉
王炯
李敬
左江
黄治华
刘梦洁
陈磊
郝成伟
蔡成平
梅雪臣
黄佳琪
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武汉远大弘元股份有限公司
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Priority to CN202080082487.6A priority Critical patent/CN114761377A/en
Publication of WO2021104432A1 publication Critical patent/WO2021104432A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/38Separation; Purification; Stabilisation; Use of additives
    • C07C227/40Separation; Purification
    • C07C227/42Crystallisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C229/00Compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C229/02Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton
    • C07C229/04Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated
    • C07C229/24Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated having more than one carboxyl group bound to the carbon skeleton, e.g. aspartic acid
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C229/00Compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C229/02Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton
    • C07C229/04Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated
    • C07C229/26Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated having more than one amino group bound to the carbon skeleton, e.g. lysine
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D339/00Heterocyclic compounds containing rings having two sulfur atoms as the only ring hetero atoms
    • C07D339/02Five-membered rings
    • C07D339/04Five-membered rings having the hetero atoms in positions 1 and 2, e.g. lipoic acid

Definitions

  • the invention relates to a L-ornithine compound salt and a preparation method and application thereof.
  • Amino acid complex salts are generally formed by combining basic amino acid molecules such as ornithine and arginine with acidic amino acid molecules such as aspartic acid and ⁇ -ketoglutarate through ionic bonds to form new compounds.
  • L-ornithine plays an important role in the excretion of ammonia nitrogen in the human body and the detoxification of ammonia poisoning, while the L-ornithine complex salt exhibits different properties from L-ornithine monomer in the physiological metabolism of the human body. It has special pharmaceutical value, such as L-ornithine-L-aspartate, L-ornithine- ⁇ -ketoglutarate and L-ornithine-R-(+)-lipoic acid Salt etc.
  • L-ornithine-L-aspartate is a white or almost white crystal or powder, odorless, and hygroscopic.
  • the chemical name is (S)-2,5-diaminovaleric acid-(S)-2-aminobutyrate), molecular formula: C 5 H 19 N 3 O 6 , molecular weight: 265.27, and its molecular structure is as follows:
  • L-ornithine-L-aspartate salt (L-ornithine L-aspartate salt, LOLA) is a stable compound prepared by chemical synthesis of L-ornithine and L-aspartate, in the 20th century Developed in Germany in the 1960s, it was included in the German Pharmacopoeia in 1991 and the Chinese Pharmacopoeia in 2015. It was the first clinically used for the treatment of alcoholism and hepatic encephalopathy. With the accumulation of clinical application experience, L-ornithine-L-aspartate has been more widely used in the treatment of liver diseases, for hepatic encephalopathy, drug-induced liver damage, fatty liver, chronic hepatitis, etc. The disease has achieved definite curative effects and has been widely recognized by clinicians.
  • L-ornithine- ⁇ -ketoglutarate is a white or slightly yellow crystal or powder
  • chemical name is (2s)-2,5-diaminovaleric acid 2-oxoglutaric acid
  • molecular formula: C 10 H 18 N 2 O 7 molecular weight: 278.26
  • molecular structure is as follows:
  • L-ornithine ⁇ -ketoglutarate is a good clinical nutrient, which can promote the recovery of surgical trauma patients, improve chronic malnutrition, improve immune function, and promote growth hormone secretion.
  • L-ornithine and ⁇ -ketoglutarate are key intermediate metabolites of higher organisms, which can enhance cell metabolic activity, improve myocardial energy metabolism, accelerate the metabolism of toxic substances such as ammonia and nitrogen in the body, and have a great impact on the liver.
  • the preparation method of L-ornithine compound salt mainly uses L-ornithine salt (L-ornithine hydrochloride or L-ornithine sulfate, etc.) as the starting material, through ion exchange resin method or Free L-ornithine is obtained by the acid binding agent method, and then organic acids such as L-aspartic acid or lipoic acid are added to form a salt.
  • L-ornithine salt L-ornithine hydrochloride or L-ornithine sulfate, etc.
  • Cipheral Patent Document CN 108840805A uses L-ornithine hydrochloride as the starting material, passes through an ion exchange resin column, and eluates with ammonia water and concentrates under reduced pressure to obtain free ornithine, and then add aspartic acid to form a salt.
  • This method is a traditional ion exchange resin method, which uses ammonia water for elution, which produces a large amount of waste salt and waste water and causes serious pollution.
  • the Chinese patent document CN 108440318A method takes L-arginine as the starting material, adds hydrochloric acid and lithium hydroxide dropwise, heats the reaction, cools down and concentrates to prepare ornithine hydrochloride, and then add ornithine hydrochloride to
  • the cation exchange resin is eluted with ammonia water and concentrated under reduced pressure to obtain free ornithine, and then aspartic acid is added to form a salt.
  • This technical method uses the traditional ion exchange resin method, the whole process uses a large amount of acid and alkali, the cycle is long, and the pollution is large.
  • Chinese patent document CN 106699586B takes L-ornithine acetate and L-aspartic acid as starting materials, adds acid binding agent ammonium carbonate to neutralize the acetate of L-ornithine acetate, and finally prepares pure Ornithine aspartate.
  • This method uses the acid binding agent ammonium carbonate, the residual ammonium ion is difficult to remove, and will produce waste salt ammonium acetate.
  • Chinese Patent Document CN104387364B discloses the application of preparing L-ornithine lipoate in the preparation of drugs for treating hepatic coma caused by liver diseases, wherein free L-ornithine is obtained by ion exchange resin method, and then added Alcohol solution or powder of lipoic acid is precipitated, and then the precipitate is dissolved and recrystallized to obtain composite salt crystals. This method also produces a large amount of waste salt and waste water.
  • the main technical problems in the preparation method of L-ornithine composite salt in the prior art are as follows: 1) The ion exchange resin method requires a large amount of acid and alkali, produces a large amount of waste salt, and waste water, and has great environmental protection pressure; 2) The acid-binding agent method requires a large amount of reagents and produces a large amount of waste salt, and the residual acid-binding agent is difficult to remove.
  • the prior art CN 104058981A also discloses the following preparation method, dissolving ornithine salt in water, adjusting the pH value of 8-11 with lye, using electrodialysis to obtain free ornithine, and then using aspart ammonia
  • the acid adjusts the pH value of the solution to 7-9. After concentration, it is directly added to the methanol solution to crystallize, and the product moisture content is as high as 7%.
  • This method requires a large amount of lye to adjust the pH value of the ornithine salt solution, and after obtaining free ornithine, corresponding waste salts will be produced.
  • Chinese patent document CN102373245B discloses a method for preparing L-ornithine- ⁇ -ketoglutarate, which uses immobilized enzyme to convert arginine substrate, and adjusts the pH value with acetic acid. After the conversion is completed, ⁇ -ketoglutarate is added Diacid, then add alcohol to crystallize. Among them, the use of acetic acid to adjust the pH will produce a large amount of waste salts, and the use of alcohols to separate urea and L-ornithine- ⁇ -ketoglutarate, the amount of organic solvents is large, the pollution is large, and the production cost is high.
  • the technical problem to be solved by the present invention is to overcome the defect that the preparation method of L-ornithine composite salt in the prior art produces a large amount of waste salt and waste water, and to provide a L-ornithine composite salt and its preparation method and application ,
  • the preparation method of the present invention has no chemical reagent consumption, no by-product generation, and is green and environmentally friendly.
  • the present invention provides a preparation method of L-ornithine composite salt, which comprises the following steps:
  • the L-ornithine composite salt solution can be crystallized to obtain the L-ornithine composite salt.
  • the prepared L-ornithine complex salt is L-ornithine-L-aspartic acid salt.
  • the prepared L-ornithine complex salt is L-ornithine- ⁇ -ketoglutarate (molar ratio 1:1 ).
  • the prepared L-ornithine complex salt is L-ornithine-R-(+)-lipoic acid.
  • the bipolar membrane electrodialysis device may be a conventional bipolar membrane electrodialysis device in the art.
  • the anode membrane used in the bipolar membrane electrodialysis device may be a cation exchange membrane.
  • the cathode membrane used in the bipolar membrane electrodialysis device may be a cation exchange membrane or an anion exchange membrane.
  • the materials of the cathode and anode electrodes used in the bipolar membrane electrodialysis device can be conventional in the art, and are generally corrosion-resistant materials, such as conventional commercially available alloys of Ti, Pt, and Ir.
  • the anode chamber and/or the cathode chamber of the bipolar membrane electrodialysis device contain an electrolyte solution, preferably a strong electrolyte solution.
  • the volume concentration of the strong electrolyte solution is preferably 1 to 3%; for example, 1%, 2% or 3%.
  • the type of the strong electrolyte can be an electrolyte that is almost completely ionized in an aqueous solution in the conventional chemical field, preferably sulfuric acid, hydrochloric acid, nitric acid, sodium hydroxide, sodium chloride, sodium sulfate, sodium nitrate, potassium sulfate, and nitric acid. Potassium, potassium sulfide, or ammonium sulfate, for example, sulfuric acid, hydrochloric acid, nitric acid, or sodium chloride.
  • the bipolar membrane electrodialysis device preferably adopts two compartments or three compartments.
  • the two compartments are separated by a bipolar membrane and an "anion exchange membrane or cation exchange membrane".
  • the three-compartment compartment is separated by a bipolar membrane, an anion exchange membrane and a cation exchange membrane.
  • the arrangement of the membrane stacks in the bipolar membrane electrodialysis device is preferably: anode electrode-anode chamber-anode membrane-[acid chamber -Anion exchange membrane-alkali chamber-bipolar membrane] n -acid chamber-cathode membrane-cathode chamber-cathode electrode, where n is the number of repeating units and the value range is an integer between 1-100, such as 100.
  • the alkali chambers all contain L-ornithine salt solution.
  • the acid chamber contains reverse osmosis water.
  • the arrangement of the membrane stacks in the bipolar membrane electrodialysis device is preferably: anode electrode-anode chamber-anode membrane-[alkali chamber -Bipolar membrane-acid chamber-cation exchange membrane] n -alkaline chamber-cathode membrane-cathode chamber-cathode electrode, where n is the number of repeating units and the value range is an integer between 1-100, such as 100.
  • the alkali chamber contains reverse osmosis water.
  • the acid chambers all contain L-ornithine salt solution.
  • the membrane stack in the bipolar membrane electrodialysis device is preferably: anode electrode-anode chamber-[bipolar membrane-acid chamber-anion exchange membrane-salt chamber-cation exchange membrane-alkali chamber] n -bipolar membrane-cathode chamber-cathode electrode; where n It is the number of repeating units and the value range is an integer between 1-100, such as 100.
  • the salt chamber contains L-ornithine salt solution, and both the acid chamber and the alkali chamber contain reverse osmosis water.
  • step (1) those skilled in the art should know that in the bipolar membrane electrodialysis device, the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, wherein the membrane can be a cathode membrane , Anion exchange membrane, cation exchange membrane, bipolar membrane and anode membrane; between alkali chamber and alkali chamber, acid chamber and acid chamber, or salt chamber and salt chamber are generally connected in series through the same flow channel.
  • the membrane can be a cathode membrane , Anion exchange membrane, cation exchange membrane, bipolar membrane and anode membrane; between alkali chamber and alkali chamber, acid chamber and acid chamber, or salt chamber and salt chamber are generally connected in series through the same flow channel.
  • step (1) the two ends of the bipolar membrane electrodialysis device generally have a constant voltage direct current.
  • the parameters of the constant voltage direct current are preferably: the voltage is 220V, and the current density is 10 to 700 A/m 2 , for example, 200 A/m 2 .
  • the current density is more preferably 100-200 A/m 2 .
  • each compartment (the compartment can be an acid compartment, an alkali compartment, a salt compartment, a cathode compartment, and an anode compartment) contains a circulating pump, and all compartments are activated.
  • the circulating pump makes the materials and liquids circulate between the compartments. After circulating for 10 minutes to eliminate bubbles, set a flow rate of 2000-6000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal .
  • the constant voltage direct current power supply is started.
  • the type of L-ornithine salt in the L-ornithine salt solution can be conventional in the art, preferably L-ornithine hydrochloride, L-ornithine sulfate , L-ornithine acetate, L-ornithine nitrate, L-ornithine citrate or L-ornithine malate, such as the L-ornithine sulfate, L-ornithine Amino acid hydrochloride or the L-ornithine acetate, more preferably L-ornithine hydrochloride or L-ornithine acetate.
  • the concentration of L-ornithine salt in the L-ornithine salt solution can be conventional in the art, preferably 0.3 to 3 mol/L, such as 0.3 mol/L, 0.5 mol/L , 1.5mol/L or 3mol/L.
  • step (1) in the alkali chamber, the L-ornithine salt solution generates L-ornithine cations and corresponding anions during the ionization process, and the corresponding anions pass through the anion exchange membrane and enter the acid chamber , And then combine with the hydrogen ions ionized by water to generate the corresponding acid.
  • the L-ornithine cation combines with the hydroxide ion ionized by water to generate L-ornithine.
  • step (1) the corresponding acid is also generated while preparing the free L-ornithine solution.
  • the amount of the corresponding acid substance is equivalent to the amount of the corresponding anion substance in the L-ornithine salt solution.
  • the concentration of the corresponding acid is preferably 0 to 3.0 mol/L, such as 1.05 mol/L, 1.2 mol/L, 1.3 mol/L, 1.36 mol/L, 1.1 mol/L, 1.57mol/L, 2.3mol/L, 2.51mol/L or 1.82mol/L.
  • the amount of L-ornithine in the free L-ornithine solution is equal to the amount of the L-ornithine cation in the L-ornithine salt solution The amount is comparable.
  • the concentration of free L-ornithine is preferably 0.3-3.1 mol/L, such as 0.3 mol/L, 0.61 mol/L, 0.96 mol/L, 1.0 mol /L, 1.03mol/L, 1.2mol/L, 1.5mol/L, 2.88mol/L or 3.01mol/L.
  • step (1) when the bipolar membrane electrodialysis device uses two compartments, and the two compartments are separated by a bipolar membrane and an anion exchange membrane, the reaction is generally controlled by detecting the conductivity and current of the alkali compartment process.
  • the reaction in step (1) is stopped when the conductivity of the alkali chamber drops to 0.1-3.0 ms/cm, for example, the reaction in step (1) is stopped when the conductivity is below 3.0 ms/cm.
  • step (1) when the bipolar membrane electrodialysis device adopts two compartments, and the two compartments are separated by a bipolar membrane and a cation exchange membrane, the pH value and current of the acid chamber are generally detected. And the conductivity controls the reaction process.
  • the reaction in step (1) is stopped when the pH value of the acid chamber no longer decreases and the conductivity no longer changes.
  • step (1) when the bipolar membrane electrodialysis device adopts three compartments, and the three compartments are separated by a bipolar membrane, a cation exchange membrane, and an anion exchange membrane, the salt chamber is generally detected
  • the conductivity and current control the reaction process Preferably, the reaction in step (1) is stopped when the conductivity of the salt chamber drops to 0.1-3.0 ms/cm, for example, the reaction in step (1) is stopped when the conductivity drops below 0.1 ms/cm.
  • the dosage of the substance A can be conventional in the art.
  • the molar ratio of the substance A to the L-ornithine in the free L-ornithine solution is 1:1 ⁇ 1:1.3.
  • the L-aspartic acid can also be used to adjust the pH value of the L-ornithine complex salt solution, and the pH value Preferably it is 6-7.
  • the L-aspartic acid is commercially available, for example, it can be purchased from Japan Ajinomoto.
  • step (3) before the crystallization operation step, the L-ornithine composite salt solution is preferably decolorized, filtered and concentrated in sequence.
  • the decolorization operations and steps can be conventional in the art, and the decolorization is generally performed by adding activated carbon.
  • the amount of the activated carbon can be conventional in the art.
  • the ratio of the activated carbon to the L-ornithine composite salt is 0.1-10% by weight, such as 0.5% by weight or 1% by weight.
  • the time for the decolorization can be conventional in the art, such as 0 to 2 hours for decolorization, and for example 30 minutes.
  • the filtering method can be conventional in the field, and is generally realized by plate and frame filtering.
  • the operating conditions for the concentration can be conventional in the art, for example, it can be carried out under vacuum conditions.
  • the concentration of the L-ornithine complex salt in the concentrated solution after concentration is 1.00-3.4 mol/L, for example, 1.00 mol/L, 1.25 mol/L, 2 mol/L, 2.5 mol/L L or 3.4mol/L.
  • the crystallization method can be conventional in the art.
  • the conventional addition method of the eluent in the crystallization process includes forward flow addition or reverse flow addition.
  • the positive flow is to gradually add the eluent to the solution, so that the supersaturation is slowly generated.
  • the positive flow addition crystallization process is adopted. With the gradual increase of supersaturation, the oil phase will be generated in the solution first. After a period of time, the oil phase will be transformed into a solid phase on the container wall, which is easy to cause agglomeration. Phenomenon, the final product is hydrate.
  • step (3) the crystallization method is preferably carried out as follows: the L-ornithine composite salt solution, the eluent and the seed crystals of the L-ornithine composite salt are mixed.
  • the eluent is preheated to 40-60°C, such as 40°C, 50°C, 55°C or 60°C.
  • the adding rate of the L-ornithine composite salt solution can be conventional in the art, for example, 50 L/min.
  • the mixture is kept warm and quickly stirred for 30 minutes, cooled to normal temperature, centrifuged, and dried to obtain the L-ornithine composite salt.
  • the cooling is achieved by using ice brine.
  • the type of the eluent can be conventional in the art, preferably any one of methanol, ethanol, acetone and their aqueous solutions, such as methanol or ethanol.
  • the amount of the eluent can be conventional in the art.
  • the mass ratio of the eluent to the L-ornithine complex salt is 3-6:1, for example, 6:1, 3:1, 3.3:1 or 4.5:1.
  • the amount of the seed crystal of the L-ornithine composite salt accounts for 1 to 4% by weight of the eluent, for example, 1% by weight, 1.5% by weight, 2% by weight or 4% by weight.
  • the present invention also provides a L-ornithine compound salt, the L-ornithine compound salt is L-ornithine-L-aspartate, L-ornithine- ⁇ -ketoglutarate Either one of salt (1:1) and L-ornithine-R-(+)-lipoic acid;
  • the diffraction angle 2 ⁇ 7.263, 8.24, 19.321, 19.844, 21.764, 22.474, 24.075, There are main peaks at 24.573, 27.148, 27.565, 28.877, 31.349, 36.18, 37.809, 38.122, 39.23 and 41.091 degrees.
  • the water content of the L-ornithine-L-aspartate salt is less than 2% .
  • the diffraction peak of the crystal form of the L-ornithine-L-aspartate salt is preferably shown in FIG. 7.
  • the total impurity content in the L-ornithine-L-aspartate salt is preferably not more than 0.097%.
  • the present invention also provides an application of a bipolar membrane electrodialysis device in the preparation of L-ornithine composite salt.
  • the raw materials are L-ornithine salt and substance A, and the substance A is L -Aspartic acid, ⁇ -ketoglutarate or R-(+)-lipoic acid.
  • the type of L-ornithine salt is preferably L-ornithine hydrochloride, L-ornithine sulfate, L-ornithine acetate, L-ornithine nitrate, L-ornithine citrate or L-ornithine malate, such as the L-ornithine sulfate or the L-ornithine acetate.
  • the bipolar membrane used in the present invention is commercially available in the field.
  • the principle in step (1) is as follows: Pass the L-ornithine salt solution, pass the reverse osmosis water into the acid chamber; pass the strong electrolyte solution into the anode chamber and the cathode chamber of the bipolar membrane electrodialysis device, and start each compartment (acid Chamber, alkali chamber, anode chamber and cathode chamber) to make each material liquid circulate between the corresponding compartments, start the power supply at both ends of the bipolar membrane electrodialysis device, under the action of the electric field, the bipolar
  • the water in the catalytic layer of the membrane is ionized, the generated H + enters the acid chamber through the cation exchange membrane, OH - enters the alkali chamber through the anion exchange membrane, and the anions of the L-ornithine salt in the alkali chamber permeate.
  • the principle in step (1) is as follows: Pass reverse osmosis water, pass the L-ornithine salt solution into the acid chamber; pass the strong electrolyte solution into the anode and cathode chambers of the bipolar membrane electrodialysis device, and start each compartment (acid Chamber, alkali chamber, anode chamber and cathode chamber) to make each material liquid circulate between the corresponding compartments, start the power supply at both ends of the bipolar membrane electrodialysis device, under the action of the electric field, the bipolar
  • the water in the catalytic layer of the membrane is dissociated, the generated H + enters the acid chamber through the cation exchange membrane, and the OH - enters the alkali chamber through the anion exchange membrane.
  • the L- of L-ornithine in the acid chamber Ornithine cations migrate through the cation exchange membrane to the alkali compartment, and combine with the OH- entering the alkali compartment to form free L-ornithine, and free L-ornithine solution is obtained in the alkali compartment; the anions remaining in the acid compartment are Combines with H + entering the acid chamber to produce an acid solution.
  • the principle in step (1) is as follows: Pass the L-ornithine salt solution into the salt chamber, and pass reverse osmosis water into both the acid chamber and the alkali chamber; pass the strong electrolyte solution into the anode chamber and the cathode chamber respectively, and start each compartment (salt chamber, acid chamber) , Alkali chamber, anode chamber and cathode chamber) to make each material liquid circulate between the corresponding compartments, start the power supply of the bipolar membrane electrodialysis device, under the action of the electric field, the bipolar membrane
  • the water in the catalytic layer dissociates, the generated H + enters the acid chamber through the cation exchange membrane, OH - enters the alkali chamber through the anion exchange membrane, and the anions of the L-ornithine salt in the salt
  • the reagents and raw materials used in the present invention are all commercially available.
  • the bipolar membrane electrodialysis method is used to prepare L-ornithine composite salt.
  • L-ornithine salt There are no special requirements for the starting material L-ornithine salt, no additional reagents are required, and free L-ornithine is generated in one step.
  • the acid and the corresponding acid, the acid can be recycled as the raw material for preparing L-ornithine salt, no by-products are generated, no waste salt and waste water pollution, green and environmentally friendly;
  • the crystallization method of the present invention has low requirements on the eluent and does not require a refining process, and the product in the preferred embodiment is a needle-columnar crystal form with uniform and regular crystal form, and a moisture content of less than 2%, which is stable Good performance, long shelf life, up to 18 months.
  • FIG. 1 is a schematic diagram of the arrangement of the two-compartment membrane stacks separated by a bipolar membrane and an anion exchange membrane in Example 1 and Example 3.
  • FIG. 1 is a schematic diagram of the arrangement of the two-compartment membrane stacks separated by a bipolar membrane and an anion exchange membrane in Example 1 and Example 3.
  • FIG. 1 is a schematic diagram of the arrangement of the two-compartment membrane stacks separated by a bipolar membrane and an anion exchange membrane in Example 1 and Example 3.
  • FIG. 2 is a schematic diagram of the arrangement of the two-compartment membrane stack formed by the bipolar membrane and the anion exchange membrane in Example 2 and Example 4.
  • FIG. 2 is a schematic diagram of the arrangement of the two-compartment membrane stack formed by the bipolar membrane and the anion exchange membrane in Example 2 and Example 4.
  • FIG. 3 is a schematic diagram of the arrangement of the two-compartment membrane stack formed by the bipolar membrane and the cation exchange membrane in Example 5.
  • FIG. 3 is a schematic diagram of the arrangement of the two-compartment membrane stack formed by the bipolar membrane and the cation exchange membrane in Example 5.
  • Fig. 4 is a schematic diagram of the arrangement of the membrane stacks of the three compartments in Examples 6-8.
  • Figure 5 is an SEM image of the products of Examples 1 to 6.
  • Figure 6 is a high performance liquid chromatogram of L-ornithine-L-aspartate in Example 3.
  • Figure 7 is the XRD pattern of L-ornithine-L-aspartate in Example 3.
  • the “acid storage tank” in Figures 1 and 2 of the following embodiments is the “acid chamber”.
  • the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units, in which both the anode membrane and the cathode membrane are cation exchange membranes.
  • the anode and cathode electrodes are all corrosion-resistant Ti, Pt and Ir alloy materials.
  • the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel.
  • the SO4 2- in the alkali compartment drops below 10 ppm
  • the sulfuric acid concentration in the acid compartment reaches 1.05 mol/L
  • the free L-ornithine (orn) solution concentration in the alkali compartment is 0.61 mol/L.
  • the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units, wherein the anode membrane is a cation exchange membrane and the cathode membrane is an anion exchange membrane.
  • the anode and cathode electrodes are all corrosion-resistant Ti, Pt and Ir alloy materials.
  • the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel.
  • Install the membrane stack to the electrodialysis equipment connect the anode plate to the positive power supply, the cathode plate to the negative power supply, connect each compartment to the corresponding storage barrel and circulation pump, and fill the storage barrel with a certain amount of reverse osmosis water. Start the circulating pump to make the reverse osmosis water flow between the storage barrels and the corresponding compartments. After circulating for 10 minutes to eliminate bubbles, set the flow rate to 2000L/h. After checking that the membrane stack has no leakage, the installation of the membrane stack is completed;
  • the base chamber - SO4 2- reduced to 10ppm or less, the concentration of sulfuric acid chamber reaches 1.05mol / L, the free base of the chamber L- ornithine (Orn) solution at a concentration of 0.61mol / L.
  • the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units.
  • the anode and cathode electrodes are all corrosion-resistant Ti, Pt and Ir alloy materials.
  • the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel.
  • the SO4 2- in the alkali compartment drops below 10 ppm
  • the sulfuric acid concentration in the acid compartment reaches 1.05 mol/L
  • the free L-ornithine (orn) solution concentration in the alkali compartment is 0.61 mol/L.
  • the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units.
  • the anode and cathode electrodes are made of corrosion-resistant Ti, Pt and Ir alloy materials.
  • the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel.
  • the CH 3 COO - in the caustic chamber drops below 10 ppm, the acetic acid concentration in the acid chamber reaches 1.57 mol/L, and the free L-ornithine solution concentration in the caustic chamber is 1.50 mol/L;
  • the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[alkali chamber-bipolar membrane-acid chamber-cation exchange membrane] 100 -alkali chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units.
  • the anode and cathode electrodes are made of corrosion-resistant Ti, Pt and Ir materials.
  • the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel.
  • the concentration of hydrochloric acid in the acid chamber reaches 2.3 mol/L
  • the concentration of the free L-ornithine solution in the alkali chamber reaches 3.01 mol/L
  • the Cl - drops below 10 ppm.
  • the anode and cathode electrodes are made of corrosion-resistant Ti, Pt and Ir alloy materials.
  • the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel. All salt chambers, alkali chambers or acid chambers are connected in series through the same flow channel.
  • the experiment runs until the conductivity of the salt chamber drops below 0.1ms/cm and stops. At this time, the L-ornithine hydrochloric acid content in the salt chamber is less than 0.1%, the hydrochloric acid concentration in the acid chamber reaches 2.51 mol/L, the concentration of the free L-ornithine solution in the alkali chamber reaches 2.88 mol/L, and Cl - drops to 10 ppm the following.
  • the filtrate was concentrated under reduced pressure to 880L, the concentration was 3.4mol/L, and the temperature was maintained at 60°C; 2400kg of ethanol (3:1) was added to the crystallization tank, the stirring was started, the temperature was raised to 60°C to keep warm, and the ethanol content was 2% L- 48 kg of ornithine-L-aspartate seed crystals, stirred for more than 30 minutes, the L-ornithine-L-aspartate salt concentrate was poured into the crystallization tank at a flow rate of 50L/min in reverse flow, After the addition is completed, heat preservation and rapid stirring for 30 minutes, the ice salt water is cooled to normal temperature, centrifuged and dried to obtain 789.3 kg of L-ornithine-L-aspartate finished product with a yield of 93.5%.
  • the experiment runs until the conductivity of the salt chamber drops below 0.1ms/cm and stops. At this time, the L-ornithine hydrochloric acid content in the salt chamber is less than 0.1%, the hydrochloric acid concentration in the acid chamber reaches 1.82 mol/L, and the free L-ornithine solution concentration in the alkali chamber reaches 1.03 mol/L.
  • the experiment runs until the conductivity of the salt chamber drops below 0.1ms/cm and stops. At this time, the content of L-ornithine hydrochloride in the salt chamber is less than 0.1%, the concentration of hydrochloric acid in the acid chamber reaches 1.36 mol/L, and the concentration of the free L-ornithine solution in the alkali chamber reaches 1.20 mol/L.
  • the Cl - in the alkali compartment drops below 10 ppm
  • the concentration of hydrochloric acid in the acid compartment reaches 1.1 mol/L
  • the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
  • the Cl - in the alkali compartment drops below 10 ppm
  • the concentration of hydrochloric acid in the acid compartment reaches 1.05 mol/L
  • the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
  • the Cl - in the alkali compartment drops below 10 ppm
  • the concentration of hydrochloric acid in the acid compartment reaches 1.05 mol/L
  • the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
  • the Cl - in the alkali compartment drops below 10 ppm
  • the concentration of hydrochloric acid in the acid compartment reaches 1.2 mol/L
  • the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
  • Nuclear magnetic determination (BRUKER-AVANCEIII-400) was used to compare the L-ornithine-L-aspartate salt of Example 3 and the L-ornithine- ⁇ -ketoglutarate of Example 7 respectively. Acid salt (1:1) and the L-ornithine-R-(+)-lipoic acid salt of Example 8 were measured, and the L-ornithine-L-aspartate salt of Example 3
  • the NMR data are as follows:
  • L-ornithine-L-aspartate can be prepared by the preparation method of the present invention.
  • the NMR data of Examples 1 to 2, and Examples 4 to 6, and 9 to 11 are the same as those of Example 3 above.
  • L-ornithine- ⁇ -ketoglutarate (1:1) can be prepared by the preparation method of the present invention.
  • the nuclear magnetic data of Example 12 is the same as that of Example 7 above.
  • L-ornithine-R-(+)-lipoic acid salt is as follows:
  • the L-ornithine-L-aspartate prepared by the method of the present invention has high purity, and the total impurities are only 0.097%.
  • the impurities measured in the liquid chromatography of Examples 4-6 are equivalent to those of Example 3 above.
  • Moisture determination Refer to the 0831 weight loss measurement method in the fourth appendix of the Chinese Pharmacopoeia 2015 edition, take 1g of this product and dry it to constant weight at a constant temperature of 120°C. The weight loss does not exceed 3.0% as anhydrous.
  • Example 5 1.41 Example 6 1.25 Example 9 7.07 Example 10 5.76 Example 11 1.01
  • Accelerated stability test Take the samples according to the simulated commercial packaging, divide them into 4 separate packages, and place them in the stability test box (the comprehensive drug stability test box purchased from Chongqing Chuangce Technology Co., Ltd., In the model CSH-SGD), set the temperature of the test chamber to 40°C ⁇ 2°C and relative humidity 75% ⁇ 5%. Detect the properties, specific rotation, light transmittance, related substances, loss on drying and content of the samples at the first 1, 2, 3, and 6 months respectively. The detection method refers to the detection of ornithine aspartate in the 2015 edition of the Chinese Pharmacopoeia Standard, the test result is compared with 0 month.

Abstract

Provided is a preparation method for an L-ornithine composite salt. The preparation method comprises the following steps: (1) taking an L-ornithine salt solution as a raw material to prepare a free L-ornithine solution by means of a bipolar membrane electrodialysis apparatus; (2) enabling the free L-ornithine solution and substance A to be mixed and reacted to obtain an L-ornithine composite salt solution, the substance A being L-Aspartic acid, α-ketoglutaric acid, or R-(+)-lipoic acid; (3) enabling the L-ornithine composite salt solution to be crystallized to obtain the L-ornithine composite salt. The L-ornithine composite salt prepared by using the preparation method has a water content of less than 2%, no by-product generation, and no waste salt, waste water and other pollution, is green and environmentally friendly, and has an appreciable yield.

Description

一种L-鸟氨酸复合盐及其制备方法、应用L-ornithine compound salt and preparation method and application thereof
本申请要求申请日为2019年11月28日的PCT申请PCT/CN2019/121473的优先权。本申请引用上述PCT专利申请的全文。This application claims the priority of the PCT application PCT/CN2019/121473 whose filing date is November 28, 2019. This application quotes the full text of the aforementioned PCT patent application.
技术领域Technical field
本发明涉及一种L-鸟氨酸复合盐及其制备方法、应用。The invention relates to a L-ornithine compound salt and a preparation method and application thereof.
背景技术Background technique
氨基酸复合盐一般是由碱性氨基酸分子如鸟氨酸、精氨酸等与酸性氨基酸分子如天冬氨酸、α-酮戊二酸等通过离子键结合而形成新化合物。研究表明,氨基酸复合盐不但具有两种氨基酸的药理作用,而且可以相互增强其在人体内的生理活性,可以更好的应用在医药、食品和化妆品领域。L-鸟氨酸对人体内氨态氮的排出及解除氨中毒有重要的作用,而L-鸟氨酸复合盐则在人体生理代谢方面表现出不同于L-鸟氨酸单体的性质,具有特殊的药学价值,如L-鸟氨酸-L-门冬氨酸盐、L-鸟氨酸-α-酮戊二酸盐以及L-鸟氨酸-R-(+)-硫辛酸盐等。Amino acid complex salts are generally formed by combining basic amino acid molecules such as ornithine and arginine with acidic amino acid molecules such as aspartic acid and α-ketoglutarate through ionic bonds to form new compounds. Studies have shown that the amino acid complex salt not only has the pharmacological effects of two amino acids, but also can mutually enhance their physiological activities in the human body, and can be better used in the fields of medicine, food and cosmetics. L-ornithine plays an important role in the excretion of ammonia nitrogen in the human body and the detoxification of ammonia poisoning, while the L-ornithine complex salt exhibits different properties from L-ornithine monomer in the physiological metabolism of the human body. It has special pharmaceutical value, such as L-ornithine-L-aspartate, L-ornithine-α-ketoglutarate and L-ornithine-R-(+)-lipoic acid Salt etc.
L-鸟氨酸-L-门冬氨酸盐为白色或类白色的结晶或粉末,无臭,有引湿性。化学名为(S)-2,5-二氨基戊酸-(S)-2-氨基丁酸盐),分子式:C 5H 19N 3O 6,分子量:265.27,其分子结构式如下所示: L-ornithine-L-aspartate is a white or almost white crystal or powder, odorless, and hygroscopic. The chemical name is (S)-2,5-diaminovaleric acid-(S)-2-aminobutyrate), molecular formula: C 5 H 19 N 3 O 6 , molecular weight: 265.27, and its molecular structure is as follows:
Figure PCTCN2020132161-appb-000001
Figure PCTCN2020132161-appb-000001
L-鸟氨酸-L-门冬氨酸盐(L-ornithine L-aspartate salt,LOLA)为L-鸟氨酸和L-门冬氨酸通过化学合成制备得到的稳定的化合物,于20世纪60年代研发于德国,1991年收载德国药典,2015年收载中国药典,在临床上最早用于解酒与肝性脑病的治疗。随着临床应用经验的积累,L-鸟氨酸-L-门冬氨酸盐在肝脏疾病的治疗中得到了更加广泛的应用,对肝性脑病、药物性肝损、脂肪肝、慢性肝炎等疾病取得了确切的疗效,得到了临床医师的广泛认可。L-ornithine-L-aspartate salt (L-ornithine L-aspartate salt, LOLA) is a stable compound prepared by chemical synthesis of L-ornithine and L-aspartate, in the 20th century Developed in Germany in the 1960s, it was included in the German Pharmacopoeia in 1991 and the Chinese Pharmacopoeia in 2015. It was the first clinically used for the treatment of alcoholism and hepatic encephalopathy. With the accumulation of clinical application experience, L-ornithine-L-aspartate has been more widely used in the treatment of liver diseases, for hepatic encephalopathy, drug-induced liver damage, fatty liver, chronic hepatitis, etc. The disease has achieved definite curative effects and has been widely recognized by clinicians.
L-鸟氨酸-α-酮戊二酸为白色或微黄色的结晶或粉末,化学名为(2s)-2,5-二氨基戊酸2-氧戊丹二酸,分子式:C 10H 18N 2O 7,分子量:278.26,分子结构如下: L-ornithine-α-ketoglutarate is a white or slightly yellow crystal or powder, chemical name is (2s)-2,5-diaminovaleric acid 2-oxoglutaric acid, molecular formula: C 10 H 18 N 2 O 7 , molecular weight: 278.26, molecular structure is as follows:
Figure PCTCN2020132161-appb-000002
Figure PCTCN2020132161-appb-000002
L-鸟氨酸α-酮戊二酸盐是很好的临床营养剂,可以促进外科创伤病人的恢复,改善慢性营养不良,改善免疫功能,促进生长激素分泌。在生化代谢中,L-鸟氨酸和α-酮戊二酸是高等生物的关键中间代谢物,能够增强细胞代谢活性,改善心肌能量代谢,加速体内氨氮等有毒物质的代谢,对肝脏进行很好的保护,同时能够促进肝细胞的再生和修复,L-鸟氨酸α-酮戊二酸盐能够改善机体功能,且无明显的不良反应,在治疗急性中毒、减轻慢性氰化物中毒诱导的大脑氧化应激,减轻酒精诱导的肝细胞损伤,增加胰岛素、生长激素等方面效果明显。L-ornithine α-ketoglutarate is a good clinical nutrient, which can promote the recovery of surgical trauma patients, improve chronic malnutrition, improve immune function, and promote growth hormone secretion. In biochemical metabolism, L-ornithine and α-ketoglutarate are key intermediate metabolites of higher organisms, which can enhance cell metabolic activity, improve myocardial energy metabolism, accelerate the metabolism of toxic substances such as ammonia and nitrogen in the body, and have a great impact on the liver. Good protection, while promoting the regeneration and repair of liver cells, L-ornithine α-ketoglutarate can improve the body function without obvious adverse reactions. It is used in the treatment of acute poisoning and reducing chronic cyanide poisoning induced Oxidative stress in the brain can reduce alcohol-induced liver cell damage and increase insulin and growth hormone.
目前,L-鸟氨酸复合盐的制备方法主要以L-鸟氨酸盐(L-鸟氨酸盐酸盐或L-鸟氨酸硫酸盐等)为起始原料,通过离子交换树脂法或者缚酸剂法得到游离的L-鸟氨酸,再加入L-门冬氨酸或硫辛酸等有机酸成盐。At present, the preparation method of L-ornithine compound salt mainly uses L-ornithine salt (L-ornithine hydrochloride or L-ornithine sulfate, etc.) as the starting material, through ion exchange resin method or Free L-ornithine is obtained by the acid binding agent method, and then organic acids such as L-aspartic acid or lipoic acid are added to form a salt.
中国专利文献CN 108840805A以L-鸟氨酸盐酸盐为起始原料,过离子交换树脂柱,之后氨水洗脱后减压浓缩,获得游离鸟氨酸,再加入门冬氨酸成盐。该方法为传统的离子交换树脂法,使用了氨水洗脱,产生大量的废盐、废水,污染严重。Chinese Patent Document CN 108840805A uses L-ornithine hydrochloride as the starting material, passes through an ion exchange resin column, and eluates with ammonia water and concentrates under reduced pressure to obtain free ornithine, and then add aspartic acid to form a salt. This method is a traditional ion exchange resin method, which uses ammonia water for elution, which produces a large amount of waste salt and waste water and causes serious pollution.
中国专利文献CN 108440318A法以L-精氨酸为起始原料,滴加盐酸和氢氧化锂,加热反应后,降温浓缩,制备得到鸟氨酸盐酸盐,再将鸟氨酸盐酸盐上阳离子交换树脂,用氨水洗脱后,减压浓缩,得到游离鸟氨酸,再加入门冬氨酸成盐。该技术方法使用了传统的离子交换树脂法,整个工艺均使用了大量的酸与碱,周期长,污染大。The Chinese patent document CN 108440318A method takes L-arginine as the starting material, adds hydrochloric acid and lithium hydroxide dropwise, heats the reaction, cools down and concentrates to prepare ornithine hydrochloride, and then add ornithine hydrochloride to The cation exchange resin is eluted with ammonia water and concentrated under reduced pressure to obtain free ornithine, and then aspartic acid is added to form a salt. This technical method uses the traditional ion exchange resin method, the whole process uses a large amount of acid and alkali, the cycle is long, and the pollution is large.
中国专利文献CN 106699586B以L-鸟氨酸醋酸盐和L-门冬氨酸为起始原料,加入缚酸剂碳酸铵中和L-鸟氨酸醋酸盐的醋酸根,最终制得纯的门冬氨酸鸟氨酸。该方法使用了缚酸剂碳酸铵,残留的铵根离子难以除去,且会产生废盐醋酸铵。Chinese patent document CN 106699586B takes L-ornithine acetate and L-aspartic acid as starting materials, adds acid binding agent ammonium carbonate to neutralize the acetate of L-ornithine acetate, and finally prepares pure Ornithine aspartate. This method uses the acid binding agent ammonium carbonate, the residual ammonium ion is difficult to remove, and will produce waste salt ammonium acetate.
中国专利文献CN104387364B公开了一种制备L-鸟氨酸硫辛酸盐在制备治疗因肝脏疾病患引起肝昏迷药物中的应用,其中利用离子交换树脂法获得游离的L-鸟氨酸,再加入硫辛酸的乙醇溶液或粉末得到沉淀,再将沉淀溶解再结晶得到复合盐晶体。该方法同样产生了大量的废盐与废水。Chinese Patent Document CN104387364B discloses the application of preparing L-ornithine lipoate in the preparation of drugs for treating hepatic coma caused by liver diseases, wherein free L-ornithine is obtained by ion exchange resin method, and then added Alcohol solution or powder of lipoic acid is precipitated, and then the precipitate is dissolved and recrystallized to obtain composite salt crystals. This method also produces a large amount of waste salt and waste water.
因此,现有技术中L-鸟氨酸复合盐的制备方法主要存在的技术问题有:1)离子交换树脂法需要用到大量的酸碱、产生大量废盐、废水,环保压力大;2)缚酸剂法需要用到大量的试剂,产生大量废盐,且残留的缚酸剂难以去除。Therefore, the main technical problems in the preparation method of L-ornithine composite salt in the prior art are as follows: 1) The ion exchange resin method requires a large amount of acid and alkali, produces a large amount of waste salt, and waste water, and has great environmental protection pressure; 2) The acid-binding agent method requires a large amount of reagents and produces a large amount of waste salt, and the residual acid-binding agent is difficult to remove.
另外,现有技术CN 104058981A中还公开了以下制备方法,将鸟氨酸盐溶于水,用碱液调节pH值8~11,利用电渗析方法,获得游离鸟氨酸,再用门冬氨酸调节溶液pH值7~9,经浓缩后,直接加入甲醇溶液析晶,产品水分含量高达7%。该方法需要用大量的碱液调节鸟氨酸盐溶液的pH值,且获得游离鸟氨酸后,会产生相应的废盐。In addition, the prior art CN 104058981A also discloses the following preparation method, dissolving ornithine salt in water, adjusting the pH value of 8-11 with lye, using electrodialysis to obtain free ornithine, and then using aspart ammonia The acid adjusts the pH value of the solution to 7-9. After concentration, it is directly added to the methanol solution to crystallize, and the product moisture content is as high as 7%. This method requires a large amount of lye to adjust the pH value of the ornithine salt solution, and after obtaining free ornithine, corresponding waste salts will be produced.
中国专利文献CN102373245B公开了一种制备L-鸟氨酸-α-酮戊二酸的方法,使用固定化酶转化精氨酸底物,采用乙酸调节pH值,转化完毕后,加入α-酮戊二酸,再加入醇类析晶。其中,使用了乙酸调pH、会产生大量废盐,使用了醇类分离尿素与L-鸟氨酸-α-酮戊二酸,有机溶剂量大,污染大,生产成本高。Chinese patent document CN102373245B discloses a method for preparing L-ornithine-α-ketoglutarate, which uses immobilized enzyme to convert arginine substrate, and adjusts the pH value with acetic acid. After the conversion is completed, α-ketoglutarate is added Diacid, then add alcohol to crystallize. Among them, the use of acetic acid to adjust the pH will produce a large amount of waste salts, and the use of alcohols to separate urea and L-ornithine-α-ketoglutarate, the amount of organic solvents is large, the pollution is large, and the production cost is high.
因此,亟需一种环保的新工艺解决上述技术问题。Therefore, an environmentally friendly new process is urgently needed to solve the above technical problems.
发明内容Summary of the invention
本发明所要解决的技术问题是为了克服现有技术L-鸟氨酸复合盐的制备方法产生大量的废盐、废水的缺陷,而提供一种L-鸟氨酸复合盐及其制备方法、应用,本发明的制备方法无化学试剂消耗,无副产物产生,且绿色环保。The technical problem to be solved by the present invention is to overcome the defect that the preparation method of L-ornithine composite salt in the prior art produces a large amount of waste salt and waste water, and to provide a L-ornithine composite salt and its preparation method and application , The preparation method of the present invention has no chemical reagent consumption, no by-product generation, and is green and environmentally friendly.
本发明通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
本发明提供了一种L-鸟氨酸复合盐的制备方法,包括以下步骤:The present invention provides a preparation method of L-ornithine composite salt, which comprises the following steps:
(1)以L-鸟氨酸盐溶液为原料,通过双极膜电渗析装置制备游离的L-鸟氨酸溶液;(1) Using L-ornithine salt solution as raw material, prepare free L-ornithine solution through a bipolar membrane electrodialysis device;
(2)所述游离的L-鸟氨酸溶液与物质A混合反应,得L-鸟氨酸复合盐溶液;所述物质A为L-门冬氨酸、α-酮戊二酸或者R-(+)-硫辛酸;(2) The free L-ornithine solution is mixed and reacted with substance A to obtain L-ornithine complex salt solution; the substance A is L-aspartic acid, α-ketoglutarate or R- (+)-Lipoic acid;
(3)所述L-鸟氨酸复合盐溶液结晶即可获得L-鸟氨酸复合盐。(3) The L-ornithine composite salt solution can be crystallized to obtain the L-ornithine composite salt.
本发明中,当所述物质A为L-门冬氨酸时,制得的所述L-鸟氨酸复合盐为L-鸟氨酸-L-门冬氨酸盐。In the present invention, when the substance A is L-aspartic acid, the prepared L-ornithine complex salt is L-ornithine-L-aspartic acid salt.
本发明中,当所述物质A为α-酮戊二酸时,制得的所述L-鸟氨酸复合盐为L-鸟氨酸-α-酮戊二酸盐(摩尔比1:1)。In the present invention, when the substance A is α-ketoglutarate, the prepared L-ornithine complex salt is L-ornithine-α-ketoglutarate (molar ratio 1:1 ).
本发明中,当所述物质A为R-(+)-硫辛酸时,制得的所述L-鸟氨酸复合盐为L-鸟氨酸-R-(+)-硫辛酸盐。In the present invention, when the substance A is R-(+)-lipoic acid, the prepared L-ornithine complex salt is L-ornithine-R-(+)-lipoic acid.
步骤(1)中,所述双极膜电渗析装置可为本领域常规的双极膜电渗析装置。In step (1), the bipolar membrane electrodialysis device may be a conventional bipolar membrane electrodialysis device in the art.
步骤(1)中,所述双极膜电渗析装置中采用的阳极膜可为阳离子交换膜。所述双极膜电渗析装置中采用的阴极膜可为阳离子交换膜或者阴离子交换膜。In step (1), the anode membrane used in the bipolar membrane electrodialysis device may be a cation exchange membrane. The cathode membrane used in the bipolar membrane electrodialysis device may be a cation exchange membrane or an anion exchange membrane.
步骤(1)中,所述双极膜电渗析装置中采用的阴电极和阳电极的材料可为本领域常规,一般为耐腐蚀的材料,例如常规市售的Ti、Pt和Ir的合金。In step (1), the materials of the cathode and anode electrodes used in the bipolar membrane electrodialysis device can be conventional in the art, and are generally corrosion-resistant materials, such as conventional commercially available alloys of Ti, Pt, and Ir.
步骤(1)中,根据本领域常识可知,所述双极膜电渗析装置中的阳极室和/或阴极室中含有电解质溶液,较佳地含有强电解质溶液。In step (1), according to common knowledge in the art, the anode chamber and/or the cathode chamber of the bipolar membrane electrodialysis device contain an electrolyte solution, preferably a strong electrolyte solution.
其中,所述强电解质溶液的体积浓度较佳地为1~3%;例如1%、2%或3%。所述强电解质的种类可为化学领域常规的在水溶液中几乎完全发生电离的电解质,较佳地为硫 酸、盐酸、硝酸、氢氧化钠、氯化钠、硫酸钠、硝酸钠、硫酸钾、硝酸钾、硫化钾或者硫酸铵,例如,硫酸、盐酸、硝酸或氯化钠。Wherein, the volume concentration of the strong electrolyte solution is preferably 1 to 3%; for example, 1%, 2% or 3%. The type of the strong electrolyte can be an electrolyte that is almost completely ionized in an aqueous solution in the conventional chemical field, preferably sulfuric acid, hydrochloric acid, nitric acid, sodium hydroxide, sodium chloride, sodium sulfate, sodium nitrate, potassium sulfate, and nitric acid. Potassium, potassium sulfide, or ammonium sulfate, for example, sulfuric acid, hydrochloric acid, nitric acid, or sodium chloride.
步骤(1)中,所述双极膜电渗析装置较佳地采用两隔室或三隔室。其中,所述两隔室由双极膜与“阴离子交换膜或阳离子交换膜”分隔而成。所述三隔室由双极膜、阴离子交换膜和阳离子交换膜分隔而成。In step (1), the bipolar membrane electrodialysis device preferably adopts two compartments or three compartments. Wherein, the two compartments are separated by a bipolar membrane and an "anion exchange membrane or cation exchange membrane". The three-compartment compartment is separated by a bipolar membrane, an anion exchange membrane and a cation exchange membrane.
当所述两隔室由双极膜与阴离子交换膜分隔而成时,所述双极膜电渗析装置中膜堆的排列方式较佳地为:阳电极-阳极室-阳极膜-[酸室-阴离子交换膜-碱室-双极膜] n-酸室-阴极膜-阴极室-阴电极,其中n为重复单元数且取值范围为1~100之间的整数,例如100。其中,碱室中均含有L-鸟氨酸盐溶液。酸室中均含有反渗透水。 When the two compartments are separated by a bipolar membrane and an anion exchange membrane, the arrangement of the membrane stacks in the bipolar membrane electrodialysis device is preferably: anode electrode-anode chamber-anode membrane-[acid chamber -Anion exchange membrane-alkali chamber-bipolar membrane] n -acid chamber-cathode membrane-cathode chamber-cathode electrode, where n is the number of repeating units and the value range is an integer between 1-100, such as 100. Among them, the alkali chambers all contain L-ornithine salt solution. The acid chamber contains reverse osmosis water.
当所述两隔室由双极膜与阳离子交换膜分隔而成时,所述双极膜电渗析装置中膜堆的排列方式较佳地为:阳电极-阳极室-阳极膜-[碱室-双极膜-酸室-阳离子交换膜] n-碱室-阴极膜-阴极室-阴电极,其中n为重复单元数且取值范围为1~100之间的整数,例如100。其中,碱室中均含有反渗透水。酸室中均含有L-鸟氨酸盐溶液。 When the two compartments are separated by a bipolar membrane and a cation exchange membrane, the arrangement of the membrane stacks in the bipolar membrane electrodialysis device is preferably: anode electrode-anode chamber-anode membrane-[alkali chamber -Bipolar membrane-acid chamber-cation exchange membrane] n -alkaline chamber-cathode membrane-cathode chamber-cathode electrode, where n is the number of repeating units and the value range is an integer between 1-100, such as 100. Among them, the alkali chamber contains reverse osmosis water. The acid chambers all contain L-ornithine salt solution.
当所述双极膜电渗析装置采用所述三隔室,且所述三隔室由双极膜、阴离子交换膜和阳离子交换膜分隔而成时,所述双极膜电渗析装置中膜堆的排列方式较佳地为:阳电极-阳极室-[双极膜-酸室-阴离子交换膜-盐室-阳离子交换膜-碱室] n-双极膜-阴极室-阴电极;其中n为重复单元数且取值范围为1~100之间的整数,例如100。其中,盐室中均含有L-鸟氨酸盐溶液,酸室和碱室均含有反渗透水。 When the bipolar membrane electrodialysis device adopts the three compartments, and the three compartments are separated by a bipolar membrane, an anion exchange membrane and a cation exchange membrane, the membrane stack in the bipolar membrane electrodialysis device The arrangement is preferably: anode electrode-anode chamber-[bipolar membrane-acid chamber-anion exchange membrane-salt chamber-cation exchange membrane-alkali chamber] n -bipolar membrane-cathode chamber-cathode electrode; where n It is the number of repeating units and the value range is an integer between 1-100, such as 100. Among them, the salt chamber contains L-ornithine salt solution, and both the acid chamber and the alkali chamber contain reverse osmosis water.
步骤(1)中,本领域技术人员应知晓,所述双极膜电渗析装置中,膜与膜间的隔室垫有对应流道的格网及密封垫,其中所述膜可为阴极膜、阴离子交换膜、阳离子交换膜、双极膜和阳极膜;碱室和碱室之间、酸室和酸室之间、或者盐室和盐室之间一般通过相同的流道串联起来。In step (1), those skilled in the art should know that in the bipolar membrane electrodialysis device, the compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, wherein the membrane can be a cathode membrane , Anion exchange membrane, cation exchange membrane, bipolar membrane and anode membrane; between alkali chamber and alkali chamber, acid chamber and acid chamber, or salt chamber and salt chamber are generally connected in series through the same flow channel.
步骤(1)中,所述双极膜电渗析装置两端一般具有恒压直流电。In step (1), the two ends of the bipolar membrane electrodialysis device generally have a constant voltage direct current.
其中,所述恒压直流电的参数较佳地为:电压为220V,电流密度为10~700A/m 2,例如200A/m 2。所述电流密度更佳地为100~200A/m 2Wherein, the parameters of the constant voltage direct current are preferably: the voltage is 220V, and the current density is 10 to 700 A/m 2 , for example, 200 A/m 2 . The current density is more preferably 100-200 A/m 2 .
步骤(1)中,根据常识可知,所述双极膜电渗析装置中,各隔室(隔室可为酸室、碱室、盐室、阴极室和阳极室)均含有循环泵,启动所述循环泵,使各料液在所述隔室之间循环流动起来,循环流动10min排除气泡后,设置流速2000-6000L/h,小幅度调整各隔室流速,使各所述隔室压力相当。一般地,待所述排除气泡之后,启动所述恒压直流电的电源。In step (1), according to common sense, in the bipolar membrane electrodialysis device, each compartment (the compartment can be an acid compartment, an alkali compartment, a salt compartment, a cathode compartment, and an anode compartment) contains a circulating pump, and all compartments are activated. The circulating pump makes the materials and liquids circulate between the compartments. After circulating for 10 minutes to eliminate bubbles, set a flow rate of 2000-6000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal . Generally, after the bubbles are eliminated, the constant voltage direct current power supply is started.
步骤(1)中,所述L-鸟氨酸盐溶液中L-鸟氨酸盐的种类可为本领域常规,较佳地为 L-鸟氨酸盐酸盐、L-鸟氨酸硫酸盐、L-鸟氨酸醋酸盐、L-鸟氨酸硝酸盐、L-鸟氨酸柠檬酸盐或L-鸟氨酸苹果酸盐,例如所述L-鸟氨酸硫酸盐、L-鸟氨酸盐酸盐或所述L-鸟氨酸醋酸盐,更佳地为L-鸟氨酸盐酸盐或者L-鸟氨酸醋酸盐。In step (1), the type of L-ornithine salt in the L-ornithine salt solution can be conventional in the art, preferably L-ornithine hydrochloride, L-ornithine sulfate , L-ornithine acetate, L-ornithine nitrate, L-ornithine citrate or L-ornithine malate, such as the L-ornithine sulfate, L-ornithine Amino acid hydrochloride or the L-ornithine acetate, more preferably L-ornithine hydrochloride or L-ornithine acetate.
步骤(1)中,所述L-鸟氨酸盐溶液中L-鸟氨酸盐的浓度可为本领域常规,较佳地为0.3~3mol/L,例如0.3mol/L、0.5mol/L、1.5mol/L或者3mol/L。In step (1), the concentration of L-ornithine salt in the L-ornithine salt solution can be conventional in the art, preferably 0.3 to 3 mol/L, such as 0.3 mol/L, 0.5 mol/L , 1.5mol/L or 3mol/L.
步骤(1)中,碱室中,所述L-鸟氨酸盐溶液在电离的过程中,生成L-鸟氨酸阳离子和对应的阴离子,所述对应的阴离子通过阴离子交换膜,进入酸室,再与水电离的氢离子结合,生成对应的酸。所述L-鸟氨酸阳离子与水电离的氢氧根离子结合生成L-鸟氨酸。In step (1), in the alkali chamber, the L-ornithine salt solution generates L-ornithine cations and corresponding anions during the ionization process, and the corresponding anions pass through the anion exchange membrane and enter the acid chamber , And then combine with the hydrogen ions ionized by water to generate the corresponding acid. The L-ornithine cation combines with the hydroxide ion ionized by water to generate L-ornithine.
步骤(1)中,在制备所述游离的L-鸟氨酸溶液的同时还生成了对应的酸。In step (1), the corresponding acid is also generated while preparing the free L-ornithine solution.
其中,较佳地,所述对应的酸的物质的量与所述L-鸟氨酸盐溶液中对应的阴离子的物质的量相当。所述酸室中,所述对应的酸的浓度较佳地为0~3.0mol/L,例如1.05mol/L、1.2mol/L、1.3mol/L、1.36mol/L、1.1mol/L、1.57mol/L、2.3mol/L、2.51mol/L或1.82mol/L。Wherein, preferably, the amount of the corresponding acid substance is equivalent to the amount of the corresponding anion substance in the L-ornithine salt solution. In the acid chamber, the concentration of the corresponding acid is preferably 0 to 3.0 mol/L, such as 1.05 mol/L, 1.2 mol/L, 1.3 mol/L, 1.36 mol/L, 1.1 mol/L, 1.57mol/L, 2.3mol/L, 2.51mol/L or 1.82mol/L.
步骤(1)中,较佳地,所述游离的L-鸟氨酸溶液中L-鸟氨酸的物质的量与所述L-鸟氨酸盐溶液中L-鸟氨酸阳离子的物质的量相当。所述游离的L-鸟氨酸溶液中,游离的L-鸟氨酸的浓度较佳地为0.3~3.1mol/L,例如0.3mol/L、0.61mol/L、0.96mol/L、1.0mol/L、1.03mol/L、1.2mol/L、1.5mol/L、2.88mol/L或3.01mol/L。In step (1), preferably, the amount of L-ornithine in the free L-ornithine solution is equal to the amount of the L-ornithine cation in the L-ornithine salt solution The amount is comparable. In the free L-ornithine solution, the concentration of free L-ornithine is preferably 0.3-3.1 mol/L, such as 0.3 mol/L, 0.61 mol/L, 0.96 mol/L, 1.0 mol /L, 1.03mol/L, 1.2mol/L, 1.5mol/L, 2.88mol/L or 3.01mol/L.
步骤(1)中,当所述双极膜电渗析装置采用两隔室,且所述两隔室由双极膜与阴离子交换膜分隔而成时,一般通过检测碱室电导率和电流控制反应进程。较佳地,所述碱室的电导率降至0.1~3.0ms/cm时停止步骤(1)中的反应,例如电导率为3.0ms/cm以下停止步骤(1)中的反应。In step (1), when the bipolar membrane electrodialysis device uses two compartments, and the two compartments are separated by a bipolar membrane and an anion exchange membrane, the reaction is generally controlled by detecting the conductivity and current of the alkali compartment process. Preferably, the reaction in step (1) is stopped when the conductivity of the alkali chamber drops to 0.1-3.0 ms/cm, for example, the reaction in step (1) is stopped when the conductivity is below 3.0 ms/cm.
步骤(1)中,当所述双极膜电渗析装置采用两隔室,且所述两隔室由双极膜与阳离子交换膜分隔而成时,一般通过检测所述酸室pH值、电流及电导率控制反应进程。较佳地,所述酸室的pH值不再降低、电导率不再变化时停止步骤(1)中的反应。In step (1), when the bipolar membrane electrodialysis device adopts two compartments, and the two compartments are separated by a bipolar membrane and a cation exchange membrane, the pH value and current of the acid chamber are generally detected. And the conductivity controls the reaction process. Preferably, the reaction in step (1) is stopped when the pH value of the acid chamber no longer decreases and the conductivity no longer changes.
步骤(1)中,当所述双极膜电渗析装置采用三隔室,且所述三隔室由双极膜、阳离子交换膜和阴离子交换膜分隔而成时,一般通过检测所述盐室的电导率和电流控制反应进程。较佳地,所述盐室的电导率降至0.1~3.0ms/cm时停止步骤(1)中的反应,例如电导率降至0.1ms/cm以下时停止步骤(1)中的反应。In step (1), when the bipolar membrane electrodialysis device adopts three compartments, and the three compartments are separated by a bipolar membrane, a cation exchange membrane, and an anion exchange membrane, the salt chamber is generally detected The conductivity and current control the reaction process. Preferably, the reaction in step (1) is stopped when the conductivity of the salt chamber drops to 0.1-3.0 ms/cm, for example, the reaction in step (1) is stopped when the conductivity drops below 0.1 ms/cm.
步骤(2)中,所述物质A的用量可为本领域常规,较佳地,所述物质A与所述游离的L-鸟氨酸溶液中L-鸟氨酸的摩尔比为1:1~1:1.3。In step (2), the dosage of the substance A can be conventional in the art. Preferably, the molar ratio of the substance A to the L-ornithine in the free L-ornithine solution is 1:1 ~ 1:1.3.
步骤(2)中,当所述物质A为L-门冬氨酸时,所述L-门冬氨酸还可用于调节所述L-鸟氨酸复合盐溶液的pH值,所述pH值较佳地为6~7。所述L-门冬氨酸为市售可得, 例如可购自日本味之素。In step (2), when the substance A is L-aspartic acid, the L-aspartic acid can also be used to adjust the pH value of the L-ornithine complex salt solution, and the pH value Preferably it is 6-7. The L-aspartic acid is commercially available, for example, it can be purchased from Japan Ajinomoto.
步骤(3)中,在所述结晶的操作步骤之前,较佳地先将所述L-鸟氨酸复合盐溶液依次进行脱色、过滤和浓缩处理。In step (3), before the crystallization operation step, the L-ornithine composite salt solution is preferably decolorized, filtered and concentrated in sequence.
其中,所述脱色的操作和步骤可为本领域常规,一般通过加入活性炭进行脱色。所述活性炭的用量可为本领域常规,较佳地,所述活性炭占所述L-鸟氨酸复合盐的比例为0.1~10wt%,例如0.5wt%或1wt%。所述脱色的时间可为本领域常规,例如脱色0~2h,再例如30min。Wherein, the decolorization operations and steps can be conventional in the art, and the decolorization is generally performed by adding activated carbon. The amount of the activated carbon can be conventional in the art. Preferably, the ratio of the activated carbon to the L-ornithine composite salt is 0.1-10% by weight, such as 0.5% by weight or 1% by weight. The time for the decolorization can be conventional in the art, such as 0 to 2 hours for decolorization, and for example 30 minutes.
其中,所述过滤的方式可为本领域常规,一般通过板框过滤来实现。Wherein, the filtering method can be conventional in the field, and is generally realized by plate and frame filtering.
其中,所述浓缩的操作条件可为本领域常规,例如可在真空条件下进行。Wherein, the operating conditions for the concentration can be conventional in the art, for example, it can be carried out under vacuum conditions.
其中,较佳地,所述浓缩之后的浓缩液中,L-鸟氨酸复合盐的浓度为1.00~3.4mol/L,例如1.00mol/L、1.25mol/L、2mol/L、2.5mol/L或3.4mol/L。Wherein, preferably, the concentration of the L-ornithine complex salt in the concentrated solution after concentration is 1.00-3.4 mol/L, for example, 1.00 mol/L, 1.25 mol/L, 2 mol/L, 2.5 mol/L L or 3.4mol/L.
步骤(3)中,所述结晶的方法可为本领域常规,例如结晶工艺中溶析剂的常规加入方式有正流加或者反流加。In step (3), the crystallization method can be conventional in the art. For example, the conventional addition method of the eluent in the crystallization process includes forward flow addition or reverse flow addition.
本领域技术人员均知晓,正流加是逐渐向溶液中流加溶析剂,从而使过饱和度缓慢地产生。对于本发明来说,采用正流加的结晶工艺,随着过饱和度的逐渐增加,溶液中会先产生油相,一段时间后,油相在容器壁上转变为固相,容易产生结块现象,最终得到的产品是水合物。Those skilled in the art know that the positive flow is to gradually add the eluent to the solution, so that the supersaturation is slowly generated. For the present invention, the positive flow addition crystallization process is adopted. With the gradual increase of supersaturation, the oil phase will be generated in the solution first. After a period of time, the oil phase will be transformed into a solid phase on the container wall, which is easy to cause agglomeration. Phenomenon, the final product is hydrate.
本领域技术人员均知晓,反流加是将溶液加入溶析剂中,让溶液瞬间产生过饱和度,直接越过油相这一步,析出固相晶体,但在析出固相晶体之前产生的晶体仍然有结块现象产生。Those skilled in the art know that counter-current addition is to add the solution to the eluent to make the solution supersaturate instantaneously, and directly pass the oil phase step to precipitate solid phase crystals, but the crystals produced before the solid phase crystals are precipitated are still There is agglomeration.
步骤(3)中,所述结晶的方法较佳地按下述步骤进行:所述L-鸟氨酸复合盐溶液、溶析剂和L-鸟氨酸复合盐的晶种混合即可。In step (3), the crystallization method is preferably carried out as follows: the L-ornithine composite salt solution, the eluent and the seed crystals of the L-ornithine composite salt are mixed.
更佳地按下述步骤进行:将所述L-鸟氨酸复合盐溶液加入至“所述L-鸟氨酸复合盐的晶种与所述溶析剂”的混合溶液中即可。It is more preferable to proceed as follows: adding the L-ornithine composite salt solution to the mixed solution of "the seed crystal of the L-ornithine composite salt and the eluent".
发明人通过创造性的劳动发现,在现有技术反流加工艺的基础上,通过添加晶种,将溶液加入至“晶种+溶析剂”的混合溶液中不仅能够消除上述结块现象,而且所得到的晶体的晶形更加均一、规则,水分含量也更低。The inventor found through creative work that on the basis of the prior art counter-current addition process, by adding seed crystals, adding the solution to the mixed solution of "seed crystal + eluent" can not only eliminate the above-mentioned agglomeration phenomenon, but also The crystal shape of the obtained crystal is more uniform and regular, and the moisture content is also lower.
其中,较佳地,在所述L-鸟氨酸复合盐的晶种与所述溶析剂混合之前,先将所述溶析剂预热至40~60℃,例如40℃、50℃、55℃或者60℃。Wherein, preferably, before the seed crystals of the L-ornithine composite salt are mixed with the eluent, the eluent is preheated to 40-60°C, such as 40°C, 50°C, 55°C or 60°C.
其中,所述L-鸟氨酸复合盐溶液的加入速度可为本领域常规,例如为50L/min。Wherein, the adding rate of the L-ornithine composite salt solution can be conventional in the art, for example, 50 L/min.
根据本领域常识,所述晶种与所述溶析剂混合之后,开启搅拌。According to common knowledge in the art, after the seed crystal and the eluent are mixed, the stirring is started.
根据本领域常识,在将所述L-鸟氨酸复合盐溶液加入所述混合溶液中之后,保温快速搅拌30min,降温至常温,离心甩料,烘干即得到L-鸟氨酸复合盐。According to common knowledge in the art, after the L-ornithine composite salt solution is added to the mixed solution, the mixture is kept warm and quickly stirred for 30 minutes, cooled to normal temperature, centrifuged, and dried to obtain the L-ornithine composite salt.
根据本领域常识,所述降温采用冰盐水实现。According to common knowledge in the field, the cooling is achieved by using ice brine.
其中,所述溶析剂的种类可为本领域常规,较佳地为甲醇、乙醇、丙酮及其水溶液中的任意一种,例如甲醇或乙醇。Wherein, the type of the eluent can be conventional in the art, preferably any one of methanol, ethanol, acetone and their aqueous solutions, such as methanol or ethanol.
其中,所述溶析剂的用量可为本领域常规,较佳地,所述溶析剂与所述L-鸟氨酸复合盐的质量比为3~6:1,例如,6:1、3:1、3.3:1或4.5:1。Wherein, the amount of the eluent can be conventional in the art. Preferably, the mass ratio of the eluent to the L-ornithine complex salt is 3-6:1, for example, 6:1, 3:1, 3.3:1 or 4.5:1.
其中,较佳地,所述L-鸟氨酸复合盐的晶种的用量占所述溶析剂的比例为1~4wt%,例如,1wt%、1.5wt%、2wt%或4wt%。Wherein, preferably, the amount of the seed crystal of the L-ornithine composite salt accounts for 1 to 4% by weight of the eluent, for example, 1% by weight, 1.5% by weight, 2% by weight or 4% by weight.
本发明还提供了一种L-鸟氨酸复合盐,所述L-鸟氨酸复合盐为L-鸟氨酸-L-门冬氨酸盐、L-鸟氨酸-α-酮戊二酸盐(1:1)和L-鸟氨酸-R-(+)-硫辛酸盐中的任意一种;The present invention also provides a L-ornithine compound salt, the L-ornithine compound salt is L-ornithine-L-aspartate, L-ornithine-α-ketoglutarate Either one of salt (1:1) and L-ornithine-R-(+)-lipoic acid;
所述L-鸟氨酸-L-门冬氨酸盐在使用辐射源为Cu-Kα的粉末X射线衍射光谱中,在衍射角2θ=7.263、8.24、19.321、19.844、21.764、22.474、24.075、24.573、27.148、27.565、28.877、31.349、36.18、37.809、38.122、39.23和41.091度处有主峰,较佳地,所述L-鸟氨酸-L-门冬氨酸盐的含水量低于2%。In the powder X-ray diffraction spectrum of the L-ornithine-L-aspartate salt using Cu-Kα as the radiation source, the diffraction angle 2θ=7.263, 8.24, 19.321, 19.844, 21.764, 22.474, 24.075, There are main peaks at 24.573, 27.148, 27.565, 28.877, 31.349, 36.18, 37.809, 38.122, 39.23 and 41.091 degrees. Preferably, the water content of the L-ornithine-L-aspartate salt is less than 2% .
其中,所述L-鸟氨酸-L-门冬氨酸盐的晶型的衍射峰较佳地为图7。Wherein, the diffraction peak of the crystal form of the L-ornithine-L-aspartate salt is preferably shown in FIG. 7.
其中,所述L-鸟氨酸-L-门冬氨酸盐中的总杂质含量较佳地不大于0.097%。Wherein, the total impurity content in the L-ornithine-L-aspartate salt is preferably not more than 0.097%.
本发明还提供一种双极膜电渗析装置在制备L-鸟氨酸复合盐中的应用,所述应用的过程中,原料为L-鸟氨酸盐和物质A,所述物质A为L-门冬氨酸、α-酮戊二酸或者R-(+)-硫辛酸。The present invention also provides an application of a bipolar membrane electrodialysis device in the preparation of L-ornithine composite salt. During the application process, the raw materials are L-ornithine salt and substance A, and the substance A is L -Aspartic acid, α-ketoglutarate or R-(+)-lipoic acid.
其中,所述L-鸟氨酸盐的种类较佳地为L-鸟氨酸盐酸盐、L-鸟氨酸硫酸盐、L-鸟氨酸醋酸盐、L-鸟氨酸硝酸盐、L-鸟氨酸柠檬酸盐或L-鸟氨酸苹果酸盐,例如所述L-鸟氨酸硫酸盐或所述L-鸟氨酸醋酸盐。Among them, the type of L-ornithine salt is preferably L-ornithine hydrochloride, L-ornithine sulfate, L-ornithine acetate, L-ornithine nitrate, L-ornithine citrate or L-ornithine malate, such as the L-ornithine sulfate or the L-ornithine acetate.
本发明中所使用的双极膜为本领域市售可得。The bipolar membrane used in the present invention is commercially available in the field.
本发明中,当所述双极膜电渗析装置采用两隔室,且所述两隔室由双极膜与阴离子交换膜分隔而成时,步骤(1)中的原理如下:向碱室中通入L-鸟氨酸盐溶液,向酸室中通入反渗透水;向所述双极膜电渗析装置中的阳极室和阴极室分别通入强电解质的溶液,启动各隔室(酸室、碱室、阳极室和阴极室)的循环泵,使各料液在对应的隔室之间循环流动起来,启动所述双极膜电渗析装置两端的电源,在电场作用下,双极膜的催化层内的水发生电离,产生的H +透过阳离子交换膜进入到酸室,OH -透过阴离子交换膜进入到碱室,同时碱室内的L-鸟氨酸盐的阴离子透过阴离子交换膜迁移到酸室,与进入酸室的 H +结合生成相应的酸,酸室内得到酸的溶液;留在碱室的L-鸟氨酸阳离子则与进入碱室的OH -结合生成游离的L-鸟氨酸,碱室内得到游离的L-鸟氨酸溶液。 In the present invention, when the bipolar membrane electrodialysis device adopts two compartments, and the two compartments are separated by a bipolar membrane and an anion exchange membrane, the principle in step (1) is as follows: Pass the L-ornithine salt solution, pass the reverse osmosis water into the acid chamber; pass the strong electrolyte solution into the anode chamber and the cathode chamber of the bipolar membrane electrodialysis device, and start each compartment (acid Chamber, alkali chamber, anode chamber and cathode chamber) to make each material liquid circulate between the corresponding compartments, start the power supply at both ends of the bipolar membrane electrodialysis device, under the action of the electric field, the bipolar The water in the catalytic layer of the membrane is ionized, the generated H + enters the acid chamber through the cation exchange membrane, OH - enters the alkali chamber through the anion exchange membrane, and the anions of the L-ornithine salt in the alkali chamber permeate The anion exchange membrane migrates to the acid chamber and combines with the H + entering the acid chamber to generate the corresponding acid. The acid chamber obtains an acid solution; the L-ornithine cation remaining in the alkali chamber combines with the OH-entering the alkali chamber to form free The free L-ornithine solution is obtained in the alkali chamber.
本发明中,当所述双极膜电渗析装置采用两隔室,且所述两隔室由双极膜与阳离子交换膜分隔而成时,步骤(1)中的原理如下:向碱室中通入反渗透水,向酸室中通入L-鸟氨酸盐溶液;向所述双极膜电渗析装置中的阳极室和阴极室分别通入强电解质的溶液,启动各隔室(酸室、碱室、阳极室和阴极室)的循环泵,使各料液在对应的隔室之间循环流动起来,启动所述双极膜电渗析装置两端的电源,在电场作用下,双极膜的催化层内的水发生解离,产生的H +透过阳离子交换膜进入到酸室,OH -透过阴离子交换膜进入到碱室,同时酸室内的L-鸟氨酸盐的L-鸟氨酸阳离子透过阳离子交换膜迁移到碱室,与进入碱室的OH -结合生成游离的L-鸟氨酸,碱室内得到游离的L-鸟氨酸溶液;留在酸室的阴离子则与进入酸室的H +结合生成酸的溶液。 In the present invention, when the bipolar membrane electrodialysis device adopts two compartments, and the two compartments are separated by a bipolar membrane and a cation exchange membrane, the principle in step (1) is as follows: Pass reverse osmosis water, pass the L-ornithine salt solution into the acid chamber; pass the strong electrolyte solution into the anode and cathode chambers of the bipolar membrane electrodialysis device, and start each compartment (acid Chamber, alkali chamber, anode chamber and cathode chamber) to make each material liquid circulate between the corresponding compartments, start the power supply at both ends of the bipolar membrane electrodialysis device, under the action of the electric field, the bipolar The water in the catalytic layer of the membrane is dissociated, the generated H + enters the acid chamber through the cation exchange membrane, and the OH - enters the alkali chamber through the anion exchange membrane. At the same time, the L- of L-ornithine in the acid chamber Ornithine cations migrate through the cation exchange membrane to the alkali compartment, and combine with the OH- entering the alkali compartment to form free L-ornithine, and free L-ornithine solution is obtained in the alkali compartment; the anions remaining in the acid compartment are Combines with H + entering the acid chamber to produce an acid solution.
本发明中,当所述双极膜电渗析装置采用三隔室,且所述三隔室由双极膜、阳离子交换膜和阴离子交换膜分隔而成时,步骤(1)中的原理如下:向盐室通入L-鸟氨酸盐溶液,向酸室和碱室均通入反渗透水;向阳极室和阴极室分别通入强电解质的溶液,启动各隔室(盐室、酸室、碱室、阳极室和阴极室)的循环泵,使各料液在对应的隔室之间循环流动起来,启动所述双极膜电渗析装置的电源,在电场作用下,双极膜的催化层内的水发生解离,产生的H +透过阳离子交换膜进入到酸室,OH -透过阴离子交换膜进入到碱室,同时盐室内L-鸟氨酸盐的阴离子透过阴离子交换膜迁移到酸室,与进入酸室的H +结合生成相应的酸,酸室内得到酸的溶液;盐室内的L-鸟氨酸盐的L-鸟氨酸阳离子则进入碱室,与OH -结合生成游离的L-鸟氨酸,碱室内得到游离的L-鸟氨酸溶液。盐室内的离子都朝外迁移,随着时间的推移,留下了不带电的杂质。 In the present invention, when the bipolar membrane electrodialysis device adopts three compartments, and the three compartments are separated by a bipolar membrane, a cation exchange membrane and an anion exchange membrane, the principle in step (1) is as follows: Pass the L-ornithine salt solution into the salt chamber, and pass reverse osmosis water into both the acid chamber and the alkali chamber; pass the strong electrolyte solution into the anode chamber and the cathode chamber respectively, and start each compartment (salt chamber, acid chamber) , Alkali chamber, anode chamber and cathode chamber) to make each material liquid circulate between the corresponding compartments, start the power supply of the bipolar membrane electrodialysis device, under the action of the electric field, the bipolar membrane The water in the catalytic layer dissociates, the generated H + enters the acid chamber through the cation exchange membrane, OH - enters the alkali chamber through the anion exchange membrane, and the anions of the L-ornithine salt in the salt chamber pass through the anion exchange acid film migrate to the chamber, and the chamber into the acid H + bound acid to form the corresponding acid to give an acid solution chamber; L- ornithine L- ornithine salt cationic salts chamber proceeds base chamber, and OH - The combination produces free L-ornithine, and the free L-ornithine solution is obtained in the alkali chamber. The ions in the salt chamber migrate outward, leaving behind uncharged impurities over time.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred embodiments of the present invention.
本发明所用试剂和原料均市售可得。The reagents and raw materials used in the present invention are all commercially available.
本发明的积极进步效果在于:The positive and progressive effects of the present invention are:
1)首次应用双极膜电渗析方法来制备L-鸟氨酸复合盐,对起始原料L-鸟氨酸盐无特殊要求,不需要消耗额外的试剂,一步法生成游离的L-鸟氨酸与相对应的酸,酸可以作为制备L-鸟氨酸盐的原料进行回收,无副产物生成,无废盐和废水等污染,绿色、环保;1) For the first time, the bipolar membrane electrodialysis method is used to prepare L-ornithine composite salt. There are no special requirements for the starting material L-ornithine salt, no additional reagents are required, and free L-ornithine is generated in one step. The acid and the corresponding acid, the acid can be recycled as the raw material for preparing L-ornithine salt, no by-products are generated, no waste salt and waste water pollution, green and environmentally friendly;
2)采用本发明的电渗析法所制得的游离的L-鸟氨酸中阴离子的去除率几乎100%,最终得到的L-鸟氨酸复合盐的产率最低可达87.7%,最高可达到95.25%;2) The removal rate of anions in the free L-ornithine prepared by the electrodialysis method of the present invention is almost 100%, and the yield of the final L-ornithine composite salt is as low as 87.7%, and the highest can be Reach 95.25%;
3)本发明的结晶方法对溶析剂要求较低,不需要精制工艺,且较佳的实施方案中的产品为针柱状晶型,晶型均一、规则,且水分含量低于2%,稳定性好,保质期时间长,可达18个月。3) The crystallization method of the present invention has low requirements on the eluent and does not require a refining process, and the product in the preferred embodiment is a needle-columnar crystal form with uniform and regular crystal form, and a moisture content of less than 2%, which is stable Good performance, long shelf life, up to 18 months.
附图说明Description of the drawings
图1为实施例1和实施例3中由双极膜与阴离子交换膜分隔而成的两隔室的膜堆排列原理图。FIG. 1 is a schematic diagram of the arrangement of the two-compartment membrane stacks separated by a bipolar membrane and an anion exchange membrane in Example 1 and Example 3. FIG.
图2为实施例2和实施例4中由双极膜与阴离子交换膜分隔而成的两隔室的膜堆排列原理图。FIG. 2 is a schematic diagram of the arrangement of the two-compartment membrane stack formed by the bipolar membrane and the anion exchange membrane in Example 2 and Example 4. FIG.
图3为实施例5中由双极膜与阳离子交换膜分隔而成的两隔室的膜堆排列原理图。3 is a schematic diagram of the arrangement of the two-compartment membrane stack formed by the bipolar membrane and the cation exchange membrane in Example 5. FIG.
图4为实施例6~8中三隔室的膜堆排列原理图。Fig. 4 is a schematic diagram of the arrangement of the membrane stacks of the three compartments in Examples 6-8.
图5为实施例1~6的产品SEM图。Figure 5 is an SEM image of the products of Examples 1 to 6.
图6为实施例3中L-鸟氨酸-L-门冬氨酸盐高效液相色谱图Figure 6 is a high performance liquid chromatogram of L-ornithine-L-aspartate in Example 3
图7为实施例3中L-鸟氨酸-L-门冬氨酸盐XRD图谱。Figure 7 is the XRD pattern of L-ornithine-L-aspartate in Example 3.
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。下列实施例中未注明具体条件的实验方法,按照常规方法和条件,或按照商品说明书选择。The present invention will be further described by way of examples below, but the present invention is not limited to the scope of the described examples. In the following examples, the experimental methods without specific conditions are selected according to conventional methods and conditions, or according to the product specification.
下述实施例的图1和图2中的“储酸罐”为“酸室”。The "acid storage tank" in Figures 1 and 2 of the following embodiments is the "acid chamber".
实施例1Example 1
(1)使用如图1所示的两隔室的双极膜电渗析装置,膜堆排列方式为阳电极-阳极室-阳极膜-[酸室-阴离子交换膜-碱室-双极膜] 100-酸室-阴极膜-阴极室-阴电极,100为重复的单元数,其中阳极膜和阴极膜均为阳离子交换膜。阴阳电极均为耐腐蚀的Ti、Pt和Ir合金材料,膜与膜间的隔室垫有对应流道的格网及密封垫,所有碱室或酸室通过相同的流道串联起来。将膜堆安装到电渗析设备,将阳极极板连接正极电源,阴极极板连接负极电源,将各隔室与对应的储存桶及循环泵连接起来,储存桶内装入一定量的反渗透水,启动循环泵,使反渗透水在各储存桶与对应的隔室之间流动起来,循环流动10min排除气泡后,设置流速2000L/h,检查膜堆无渗漏后,膜堆安装完成; (1) Use the bipolar membrane electrodialysis device with two compartments as shown in Figure 1, the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units, in which both the anode membrane and the cathode membrane are cation exchange membranes. The anode and cathode electrodes are all corrosion-resistant Ti, Pt and Ir alloy materials. The compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel. Install the membrane stack to the electrodialysis equipment, connect the anode plate to the positive power supply, the cathode plate to the negative power supply, connect each compartment to the corresponding storage barrel and circulation pump, and fill the storage barrel with a certain amount of reverse osmosis water. Start the circulating pump to make the reverse osmosis water flow between the storage barrels and the corresponding compartments. After circulating for 10 minutes to eliminate bubbles, set the flow rate to 2000L/h. After checking that the membrane stack has no leakage, the installation of the membrane stack is completed;
(2)将228kgL-鸟氨酸硫酸盐的一水合物溶于2000L水中,配制成浓度为0.3mol/L的溶液,将L-鸟氨酸硫酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将 浓度为1%的硫酸溶液2000L分别加入到阴、阳极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔室流速,使各隔室压力相当;(2) Dissolve 228kg of L-ornithine sulfate monohydrate in 2000L of water to prepare a solution with a concentration of 0.3mol/L, add the L-ornithine sulfate solution to the caustic compartment storage tank, and add 200L of reverse osmosis Add water to the acid chamber storage barrel, add 2000L of sulfuric acid solution with a concentration of 1% to the anode and cathode chamber storage barrels respectively, start the circulation pump corresponding to each compartment, and make each material liquid circulate between the storage barrel and the corresponding compartment After flowing, circulating flow for 10 minutes to eliminate bubbles, set a flow rate of 2000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(3)待隔室液体在双极膜电渗析装置内循环流动10min后,启动双极膜电渗析装置的电源,设置电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则补充100L反渗透水使液面与实验开始持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中SO4 2-降至10ppm以下,酸室硫酸浓度达到1.05mol/L,碱室游离的L-鸟氨酸(orn)溶液浓度为0.61mol/L。 (3) After the compartment liquid circulates in the bipolar membrane electrodialysis device for 10 minutes, start the power supply of the bipolar membrane electrodialysis device, set the voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L reverse osmosis water makes the liquid level equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the SO4 2- in the alkali compartment drops below 10 ppm, the sulfuric acid concentration in the acid compartment reaches 1.05 mol/L, and the free L-ornithine (orn) solution concentration in the alkali compartment is 0.61 mol/L.
(4)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约140~160kgL-门冬氨酸调节pH值至6.0~7.0,加入1.6kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至1200L,浓度为1.00mol/L;将1908kg乙醇(6:1)以50L/min的速度流加入浓缩液中,随着乙醇的加入,溶液中产生油相,油相在一段时间后在容器壁上转变为固相,产生结块现象,将结块的固体收集,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐279.01kg,收率为87.7%。(4) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 140~160kg L-aspartic acid to adjust the pH to 6.0~7.0, add 1.6kg activated carbon to decolorize for 30min, filter the plate and frame until the filtrate is clear , The filtrate was concentrated under reduced pressure to 1200L with a concentration of 1.00mol/L; 1908kg of ethanol (6:1) was added to the concentrate at a rate of 50L/min. With the addition of ethanol, an oil phase was generated in the solution, and the oil phase was After a period of time, it transforms into a solid phase on the container wall, causing agglomeration. Collect the agglomerated solids, centrifuge the material, and dry to obtain 279.01 kg of L-ornithine-L-aspartate salt. The yield is 87.7%.
效果数据:碱室游离的L-鸟氨酸溶液中SO4 2-降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为87.7%。 Effect data: SO4 2- in the free L-ornithine solution in the alkali compartment is reduced to below 10 ppm; the yield of L-ornithine-L-aspartate is 87.7%.
实施例2Example 2
(1)使用如图2所示的两隔室的双极膜电渗析装置,膜堆排列方式为阳电极-阳极室-阳极膜-[酸室-阴离子交换膜-碱室-双极膜] 100-酸室-阴极膜-阴极室-阴电极,100为重复的单元数,其中阳极膜为阳离子交换膜、阴极膜为阴离子交换膜。阴阳电极均为耐腐蚀的Ti、Pt和Ir合金材料,膜与膜间的隔室垫有对应流道的格网及密封垫,所有碱室或酸室通过相同的流道串联起来。将膜堆安装到电渗析设备,将阳极极板连接正极电源,阴极极板连接负极电源,将各隔室与对应的储存桶及循环泵连接起来,储存桶内装入一定量的反渗透水,启动循环泵,使反渗透水在各储存桶与对应的隔室之间流动起来,循环流动10min排除气泡后,设置流速2000L/h,检查膜堆无渗漏后,膜堆安装完成; (1) Use the bipolar membrane electrodialysis device with two compartments as shown in Figure 2, the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units, wherein the anode membrane is a cation exchange membrane and the cathode membrane is an anion exchange membrane. The anode and cathode electrodes are all corrosion-resistant Ti, Pt and Ir alloy materials. The compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel. Install the membrane stack to the electrodialysis equipment, connect the anode plate to the positive power supply, the cathode plate to the negative power supply, connect each compartment to the corresponding storage barrel and circulation pump, and fill the storage barrel with a certain amount of reverse osmosis water. Start the circulating pump to make the reverse osmosis water flow between the storage barrels and the corresponding compartments. After circulating for 10 minutes to eliminate bubbles, set the flow rate to 2000L/h. After checking that the membrane stack has no leakage, the installation of the membrane stack is completed;
(2)将228kgL-鸟氨酸硫酸盐的一水合物溶于2000L水中,配制成浓度为0.3mol/L的溶液,将L-鸟氨酸硫酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将浓度为1%的硫酸溶液2000L分别加入到阴、阳极室储存桶,将浓度为2%的氢氧化钠溶液200L加入到阴极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔 室流速,使各隔室压力相当;(2) Dissolve 228kg of L-ornithine sulfate monohydrate in 2000L of water to prepare a solution with a concentration of 0.3mol/L, add the L-ornithine sulfate solution to the caustic compartment storage tank, and add 200L of reverse osmosis Add water to the acid chamber storage tank, add 2000L of 1% sulfuric acid solution to the anode and cathode chamber storage tanks, add 200L of 2% sodium hydroxide solution to the cathode chamber storage tank, and activate the corresponding compartments Circulating pump to make each material and liquid circulate between the storage barrel and the corresponding compartment. After circulating for 10 minutes to remove the bubbles, set the flow rate to 2000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(3)待隔室液体在双极膜电渗析装置内循环流动10min后,启动双极膜电渗析装置的电源,设置电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则补充100L反渗透水使液面与实验开始持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中 -SO4 2-降至10ppm以下,酸室硫酸浓度达到1.05mol/L,碱室游离的L-鸟氨酸(orn)溶液浓度为0.61mol/L。 (3) After the compartment liquid circulates in the bipolar membrane electrodialysis device for 10 minutes, start the power supply of the bipolar membrane electrodialysis device, set the voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L reverse osmosis water makes the liquid level equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the base chamber - SO4 2- reduced to 10ppm or less, the concentration of sulfuric acid chamber reaches 1.05mol / L, the free base of the chamber L- ornithine (Orn) solution at a concentration of 0.61mol / L.
(4)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约140~160kgL-门冬氨酸调节pH值至6.0~7.0,加入1.6kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至1200L,浓度为1.00mol/L;在结晶罐内加入1908kg乙醇(6:1),启动搅拌,将L-鸟氨酸-L-门冬氨酸盐的浓缩液以50L/min的流速加入结晶罐内,浓缩液与乙醇溶液混合的瞬间,发生结晶并粘连产生结块的固体,流加完毕,收集结块的固体,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐283.02kg,收率89%。(4) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 140~160kg L-aspartic acid to adjust the pH to 6.0~7.0, add 1.6kg activated carbon to decolorize for 30min, filter the plate and frame until the filtrate is clear , The filtrate was concentrated under reduced pressure to 1200L, the concentration was 1.00mol/L; 1908kg ethanol (6:1) was added to the crystallization tank, the stirring was started, and the concentrated solution of L-ornithine-L-aspartate was added to 50L The flow rate per minute is added to the crystallization tank. The moment the concentrated solution is mixed with the ethanol solution, crystallization and adhesion will produce agglomerated solids. After the flow is completed, the agglomerated solids are collected, centrifuged and dried to obtain L-ornithine -283.02 kg of L-aspartate salt, with a yield of 89%.
效果数据:碱室游离的L-鸟氨酸溶液中SO4 2-降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为89%。 Effect data: SO4 2- in the free L-ornithine solution in the alkali compartment is reduced to below 10 ppm; the yield of L-ornithine-L-aspartate is 89%.
实施例3Example 3
(1)使用如图1所示的两隔室的双极膜电渗析装置,膜堆排列方式为阳电极-阳极室-阳极膜-[酸室-阴离子交换膜-碱室-双极膜] 100-酸室-阴极膜-阴极室-阴电极,100为重复的单元数。阴阳电极均为耐腐蚀的Ti、Pt和Ir合金材料,膜与膜间的隔室垫有对应流道的格网及密封垫,所有碱室或酸室通过相同的流道串联起来。将膜堆安装到电渗析设备,将阳极极板连接正极电源,阴极极板连接负极电源,将各隔室与对应的储存桶及循环泵连接起来,储存桶内装入一定量的反渗透水,启动循环泵,使反渗透水在各储存桶与对应的隔室之间流动起来,循环流动10min排除气泡后,设置流速2000L/h,检查膜堆无渗漏后,膜堆安装完成; (1) Use the bipolar membrane electrodialysis device with two compartments as shown in Figure 1, the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units. The anode and cathode electrodes are all corrosion-resistant Ti, Pt and Ir alloy materials. The compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel. Install the membrane stack to the electrodialysis equipment, connect the anode plate to the positive power supply, the cathode plate to the negative power supply, connect each compartment to the corresponding storage barrel and circulation pump, and fill the storage barrel with a certain amount of reverse osmosis water. Start the circulating pump to make the reverse osmosis water flow between the storage barrels and the corresponding compartments. After circulating for 10 minutes to eliminate bubbles, set the flow rate to 2000L/h. After checking that the membrane stack has no leakage, the installation of the membrane stack is completed;
(2)将228kgL-鸟氨酸硫酸盐的一水合物溶于2000L水中,配制成浓度为0.3mol/L的溶液,将L-鸟氨酸硫酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将浓度为1%的硫酸溶液2000L分别加入到阴、阳极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔室流速,使各隔室压力相当;(2) Dissolve 228kg of L-ornithine sulfate monohydrate in 2000L of water to prepare a solution with a concentration of 0.3mol/L, add the L-ornithine sulfate solution to the caustic compartment storage tank, and add 200L of reverse osmosis Add water to the acid chamber storage barrel, add 2000L of sulfuric acid solution with a concentration of 1% to the anode and cathode chamber storage barrels respectively, start the circulation pump corresponding to each compartment, and make each material liquid circulate between the storage barrel and the corresponding compartment After flowing, circulating flow for 10 minutes to eliminate bubbles, set a flow rate of 2000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(3)待隔室液体在双极膜电渗析装置内循环流动10min后,启动双极膜电渗析装置的电源,设置电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液 面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则补充100L反渗透水使液面与实验开始持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中SO4 2-降至10ppm以下,酸室硫酸浓度达到1.05mol/L,碱室游离的L-鸟氨酸(orn)溶液浓度为0.61mol/L。 (3) After the compartment liquid circulates in the bipolar membrane electrodialysis device for 10 minutes, start the power supply of the bipolar membrane electrodialysis device, set the voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L reverse osmosis water makes the liquid level equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the SO4 2- in the alkali compartment drops below 10 ppm, the sulfuric acid concentration in the acid compartment reaches 1.05 mol/L, and the free L-ornithine (orn) solution concentration in the alkali compartment is 0.61 mol/L.
(4)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约140~160kgL-门冬氨酸调节pH值至6.0~7.0,加入1.6kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至1200L,浓度为1.00mol/L,维持温度在40℃;在结晶罐内加入1908kg乙醇(6:1),启动搅拌,升温至40℃保温,添加乙醇量1%的L-鸟氨酸-L-门冬氨酸盐的晶种19kg,搅拌30min以上,将L-鸟氨酸-L-门冬氨酸盐的浓缩液以50L/min的流速加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐321.89kg(包含晶种量19kg),收率95.25%。(4) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 140~160kg L-aspartic acid to adjust the pH to 6.0~7.0, add 1.6kg activated carbon to decolorize for 30min, filter the plate and frame until the filtrate is clear , The filtrate was concentrated under reduced pressure to 1200L, the concentration was 1.00mol/L, and the temperature was maintained at 40℃; 1908kg of ethanol (6:1) was added to the crystallization tank, stirring was started, the temperature was raised to 40℃, and the amount of ethanol was 1% L -19 kg of ornithine-L-aspartate seed crystals, stir for more than 30 minutes, add the concentrated solution of L-ornithine-L-aspartate salt into the crystallization tank at a flow rate of 50L/min, and flow After the addition is completed, heat preservation and rapid stirring for 30 minutes, the ice salt water is cooled to normal temperature, centrifuged, and dried to obtain 321.89 kg of L-ornithine-L-aspartate salt (including 19 kg of seed crystals), with a yield of 95.25%.
效果数据:碱室游离的L-鸟氨酸溶液中SO4 2-降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为95.25%。 Effect data: SO4 2- in the free L-ornithine solution in the alkali chamber is reduced to below 10 ppm; the yield of L-ornithine-L-aspartate is 95.25%.
实施例4Example 4
(1)使用如图2所示的两隔室的双极膜电渗析装置,膜堆排列方式为阳电极-阳极室-阳极膜-[酸室-阴离子交换膜-碱室-双极膜] 100-酸室-阴极膜-阴极室-阴电极,100为重复的单元数。阴阳电极为耐腐蚀的Ti、Pt和Ir合金材料,膜与膜间的隔室垫有对应流道的格网及密封垫,所有碱室或酸室通过相同的流道串联起来。将膜堆安装到电渗析设备,将阳极极板连接正极电源,阴极极板连接负极电源,将各隔室与对应的储存桶及循环泵连接起来,储存桶内装入一定量的反渗透水,启动循环泵,使反渗透水在各储存桶与对应的隔室之间流动起来,循环流动10min排除气泡后,设置流速2000L/h,检查膜堆无渗漏后,膜堆安装完成; (1) Use the bipolar membrane electrodialysis device with two compartments as shown in Figure 2, the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkali chamber-bipolar membrane] 100 -acid chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units. The anode and cathode electrodes are made of corrosion-resistant Ti, Pt and Ir alloy materials. The compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel. Install the membrane stack to the electrodialysis equipment, connect the anode plate to the positive power supply, the cathode plate to the negative power supply, connect each compartment to the corresponding storage barrel and circulation pump, and fill the storage barrel with a certain amount of reverse osmosis water. Start the circulating pump to make the reverse osmosis water flow between the storage barrels and the corresponding compartments. After circulating for 10 minutes to eliminate bubbles, set the flow rate to 2000L/h. After checking that the membrane stack has no leakage, the installation of the membrane stack is completed;
(2)将288kgL-鸟氨酸醋酸盐溶于1000L水中,配制成L-鸟氨酸醋酸盐浓度为1.5mol/L的溶液,将L-鸟氨酸醋酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将浓度为2%的的氢氧化钠溶液和浓度为1%的硝酸溶液1000L分别加入到阴、阳极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔室流速,使各隔室压力相当;(2) Dissolve 288kg of L-ornithine acetate in 1000L water to prepare a solution with a concentration of 1.5mol/L of L-ornithine acetate, and add the L-ornithine acetate solution to the alkali chamber for storage Bucket, add 200L of reverse osmosis water to the acid chamber storage tank, add 1000L of 2% sodium hydroxide solution and 1% nitric acid solution to the anode and cathode chamber storage barrels, and start the corresponding cycle of each compartment The pump makes each material and liquid circulate between the storage barrel and the corresponding compartment. After circulating for 10 minutes to remove the bubbles, set the flow rate to 2000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(3)待隔室液体在电渗析膜堆内循环流动10min后,启动膜堆电源,设置膜堆电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则 补充100L反渗透水使液面与实验开始持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中CH 3COO -降至10ppm以下,酸室中醋酸浓度达到1.57mol/L,碱室中游离的L-鸟氨酸溶液浓度为1.50mol/L; (3) After the compartment liquid circulates in the electrodialysis membrane stack for 10 minutes, start the membrane stack power supply, set the membrane stack voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L reverse osmosis water makes the liquid level equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the CH 3 COO - in the caustic chamber drops below 10 ppm, the acetic acid concentration in the acid chamber reaches 1.57 mol/L, and the free L-ornithine solution concentration in the caustic chamber is 1.50 mol/L;
(4)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约180~200kgL-门冬氨酸调节pH值6.0~7.0,加入2.0kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至600L,浓度为2.5mol/L,维持温度在50℃;在结晶罐内加入1800kg乙醇(4.5:1),升温至50℃保温,添加乙醇质量4%的L-鸟氨酸L-门冬氨酸的晶种72kg,搅拌30min以上,将L-鸟氨酸-L-门冬氨酸盐浓缩液以50L/min的流速加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐448.75kg(包含晶种量72kg),收率94.78%。(4) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 180-200kg L-aspartic acid to adjust the pH value to 6.0-7.0, add 2.0kg activated carbon to decolorize for 30 minutes, and filter the plate and frame until the filtrate is clear. The filtrate was concentrated under reduced pressure to 600L, the concentration was 2.5mol/L, and the temperature was maintained at 50℃; 1800kg of ethanol (4.5:1) was added to the crystallization tank, the temperature was raised to 50℃, and L-ornithine was added with 4% ethanol by mass. 72kg of L-aspartic acid seed crystals, stirring for more than 30 minutes, add L-ornithine-L-aspartate salt concentrate into the crystallization tank at a flow rate of 50L/min, after the addition is completed, keep warm and stir quickly After 30 minutes, the ice salt water was cooled to room temperature, centrifuged and dried to obtain 448.75 kg of L-ornithine-L-aspartate (including 72 kg of seed crystals), with a yield of 94.78%.
效果数据:碱室游离的L-鸟氨酸溶液中CH 3COO -降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为94.78%。 Effect data: CH 3 COO - in the free L-ornithine solution in the alkali chamber is reduced to below 10 ppm; the yield of L-ornithine-L-aspartate is 94.78%.
实施例5Example 5
(1)使用如图3所示的两隔室的双极膜电渗析装置,膜堆排列方式为阳电极-阳极室-阳极膜-[碱室-双极膜-酸室-阳离子交换膜] 100-碱室-阴极膜-阴极室-阴电极,100为重复的单元数。阴阳电极为耐腐蚀的Ti、Pt和Ir材料,膜与膜间的隔室垫有对应流道的格网及密封垫,所有碱室或酸室通过相同的流道串联起来。将膜堆安装到电渗析设备,将阳极极板连接正极电源,阴极极板连接负极电源,将各隔室与对应的储存桶及循环泵连接起来,储存桶内装入一定量的反渗透水,启动循环泵,使反渗透水在各储存桶与对应的隔室之间流动起来,循环流动10min排除气泡后,设置流速2000L/h,检查膜堆无渗漏后,膜堆安装完成; (1) Use the bipolar membrane electrodialysis device with two compartments as shown in Figure 3, the arrangement of the membrane stack is anode electrode-anode chamber-anode membrane-[alkali chamber-bipolar membrane-acid chamber-cation exchange membrane] 100 -alkali chamber-cathode membrane-cathode chamber-cathode electrode, 100 is the number of repeating units. The anode and cathode electrodes are made of corrosion-resistant Ti, Pt and Ir materials. The compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel, and all the alkali chambers or acid chambers are connected in series through the same flow channel. Install the membrane stack to the electrodialysis equipment, connect the anode plate to the positive power supply, the cathode plate to the negative power supply, connect each compartment to the corresponding storage barrel and circulation pump, and fill the storage barrel with a certain amount of reverse osmosis water. Start the circulating pump to make the reverse osmosis water flow between the storage barrels and the corresponding compartments. After circulating for 10 minutes to eliminate bubbles, set the flow rate to 2000L/h. After checking that the membrane stack has no leakage, the installation of the membrane stack is completed;
(2)将504kgL-鸟氨酸盐酸盐溶于1000L水中,配制成L-鸟氨酸盐酸盐浓度为3mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入酸室储存桶,将200L反渗透水加入碱室储存桶,将浓度为3%的盐酸溶液1000L加入阳极室储存桶,将浓度为3%的氢氧化钠溶液加入到阴极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔室流速,使各隔室压力相当;(2) Dissolve 504kg of L-ornithine hydrochloride in 1000L of water to prepare a solution with a concentration of 3mol/L of L-ornithine hydrochloride, and add the L-ornithine hydrochloride solution to the acid chamber storage tank , Add 200L of reverse osmosis water to the alkali chamber storage tank, add 1000L of 3% hydrochloric acid solution to the anode chamber storage tank, add 3% sodium hydroxide solution to the cathode chamber storage tank, start each compartment corresponding Circulating pump to make each material and liquid circulate between the storage barrel and the corresponding compartment. After circulating for 10 minutes to remove the bubbles, set the flow rate to 2000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(3)待隔室液体在电渗析膜堆内循环流动10min后,启动膜堆电源,设置膜堆电压为220V,电流上限设置为200A。实验过程中监控酸室的液面、碱室pH值及电导率,若碱室pH值不再升高,则补充100L反渗透水至碱室降低碱室L-鸟氨酸浓度;若酸室液面下降,则补充100L反渗透水使液面与实验开始持平。实验运行至酸室PH值不再降低、 电导率不再变化,且电流降低至5A以下时停止。此时,酸室中盐酸浓度达到2.3mol/L,碱室游离的L-鸟氨酸溶液浓度达到3.01mol/L,Cl -降至10ppm以下。 (3) After the compartment liquid circulates in the electrodialysis membrane stack for 10 minutes, start the membrane stack power supply, set the membrane stack voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the liquid level of the acid chamber, the pH value and conductivity of the alkali chamber. If the pH value of the alkali chamber no longer rises, add 100L of reverse osmosis water to the alkali chamber to reduce the L-ornithine concentration in the alkali chamber; When the liquid level drops, 100L of reverse osmosis water is added to make the liquid level level with the beginning of the experiment. The experiment will stop when the pH value of the acid chamber no longer decreases, the conductivity no longer changes, and the current drops below 5A. At this time, the concentration of hydrochloric acid in the acid chamber reaches 2.3 mol/L, the concentration of the free L-ornithine solution in the alkali chamber reaches 3.01 mol/L, and the Cl - drops below 10 ppm.
(4)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约380~400kg L-门冬氨酸调节pH值6.0~7.0,加入4.0kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至880L,浓度为3.4mol/L,维持温度在60℃;在结晶罐内加入2400kg乙醇(3:1),启动搅拌,升温至60℃保温,添加乙醇含量1.5%的L-鸟氨酸L-门冬氨酸晶种36kg,搅拌30min以上,将L-鸟氨酸L-门冬氨酸浓缩液以50L/min的流速反向流加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐成品781.30kg(包含晶种量36kg),收率94%。(4) Discharge the free L-ornithine solution in the storage tank of the alkali chamber, add about 380~400kg L-aspartic acid to adjust the pH value to 6.0~7.0, add 4.0kg activated carbon to decolorize for 30min, and filter the plate and frame until the filtrate is clear , The filtrate was concentrated under reduced pressure to 880L, the concentration was 3.4mol/L, and the temperature was maintained at 60℃; 2400kg of ethanol (3:1) was added to the crystallization tank, the stirring was started, the temperature was raised to 60℃ to keep warm, and the ethanol content was 1.5% L -36kg of ornithine L-aspartic acid seed crystals, stirring for more than 30 minutes, add the L-ornithine L-aspartic acid concentrate into the crystallization tank at a flow rate of 50L/min in reverse flow, after the addition is complete , Heat preservation and rapid stirring for 30 minutes, cooling the ice brine to room temperature, centrifuging the material, and drying to obtain 781.30 kg of L-ornithine-L-aspartate finished product (including 36 kg of seed crystals), with a yield of 94%.
效果数据:碱室游离的L-鸟氨酸溶液中Cl -降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为94%。 Effect data: Cl-in the free L-ornithine solution in the alkali compartment drops below 10 ppm; the yield of L-ornithine-L-aspartate is 94%.
实施例6Example 6
(1)使用如图4所示的三隔室的双极膜电渗析装置,膜堆排列方式:阳电极-阳极室-[双极膜-酸室-阴离子交换膜-盐室-阳离子交换膜-碱室] 100-双极膜-阴极室-阴电极;100为重复单元数。阴阳电极为耐腐蚀的Ti、Pt和Ir合金材料,膜与膜间的隔室垫有对应流道的格网及密封垫,所有盐室、碱室或酸室通过相同的流道串联起来。将膜堆安装到电渗析设备,将阳极极板连接正极电源,阴极极板连接负极电源,将各隔室与对应的储存桶及循环泵连接起来,储存桶内装入一定量的反渗透水,启动循环泵,使反渗透水在各储存桶与对应的隔室之间流动起来,循环流动10min排除气泡后,设置流速2000L/h,检查膜堆无渗漏后,膜堆安装完成; (1) Use a three-compartment bipolar membrane electrodialysis device as shown in Figure 4, the arrangement of the membrane stack: anode electrode-anode chamber-[bipolar membrane-acid chamber-anion exchange membrane-salt chamber-cation exchange membrane -Alkali chamber] 100 -Bipolar membrane-cathode chamber-cathode electrode; 100 is the number of repeating units. The anode and cathode electrodes are made of corrosion-resistant Ti, Pt and Ir alloy materials. The compartment between the membrane and the membrane is lined with grids and gaskets corresponding to the flow channel. All salt chambers, alkali chambers or acid chambers are connected in series through the same flow channel. Install the membrane stack to the electrodialysis equipment, connect the anode plate to the positive power supply, the cathode plate to the negative power supply, connect each compartment to the corresponding storage barrel and circulation pump, and fill the storage barrel with a certain amount of reverse osmosis water. Start the circulating pump to make the reverse osmosis water flow between the storage barrels and the corresponding compartments. After circulating for 10 minutes to eliminate bubbles, set the flow rate to 2000L/h. After checking that the membrane stack has no leakage, the installation of the membrane stack is completed;
(2)将504kgL-鸟氨酸盐酸盐溶于1000L水中,配制成L-鸟氨酸盐酸盐浓度为3mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入盐室储存桶,将200L的反渗透水分别加入酸、碱室储存桶,将浓度为2%的氯化钠溶液1000L分别加入到阴、阳极室储存桶,启动各对应的循环泵,使各料液在对应的隔室和储存桶之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔室流速,使各隔室压力相当;(2) Dissolve 504kg of L-ornithine hydrochloride in 1000L of water to prepare a solution with a concentration of 3mol/L of L-ornithine hydrochloride, and add the L-ornithine hydrochloride solution to the salt chamber storage tank , Add 200L of reverse osmosis water into the storage tanks of acid and alkali compartments, and add 1000L of 2% sodium chloride solution to the storage tanks of the anode and cathode compartments respectively, and start each corresponding circulating pump to make each material liquid in the corresponding Circulate between the compartments and the storage barrel. After circulating for 10 minutes to remove the bubbles, set the flow rate to 2000L/h, and adjust the flow rate of each compartment in a small amount to make the pressure of each compartment equal;
(3)待隔室液体在电渗析膜堆内循环流动10min后,启动膜堆电源,设置膜堆电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室pH值、盐室液面及电导率,若酸室pH值不再下降,碱室pH值不再上升,则补充100L的反渗透水至酸室或碱室以降低酸室或碱室浓度;若盐室液面下降,则补充100L的反渗透水使液面与实验开始持平。实验运行至盐室电导率降至0.1ms/cm以下时停止。此时,盐室内L-鸟氨酸盐酸含量低于0.1%,酸室盐酸浓度达到2.51mol/L,碱室游离的L-鸟氨酸溶液浓度达到 2.88mol/L,Cl -降至10ppm以下。 (3) After the compartment liquid circulates in the electrodialysis membrane stack for 10 minutes, start the membrane stack power supply, set the membrane stack voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the pH value of the alkali chamber, the liquid level and the conductivity of the salt chamber. If the pH value of the acid chamber no longer drops and the pH value of the alkali chamber no longer rises, 100L of reverse osmosis water is added to the acid chamber or The alkali chamber is used to reduce the concentration of the acid chamber or the alkali chamber; if the liquid level in the salt chamber drops, 100L of reverse osmosis water is added to make the liquid level equal to the beginning of the experiment. The experiment runs until the conductivity of the salt chamber drops below 0.1ms/cm and stops. At this time, the L-ornithine hydrochloric acid content in the salt chamber is less than 0.1%, the hydrochloric acid concentration in the acid chamber reaches 2.51 mol/L, the concentration of the free L-ornithine solution in the alkali chamber reaches 2.88 mol/L, and Cl - drops to 10 ppm the following.
(4)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约380~400kgL-门冬氨酸调节pH值6.0~7.0,加入4.0kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至880L,浓度为3.4mol/L,维持温度在60℃;在结晶罐内加入2400kg乙醇(3:1),启动搅拌,升温至60℃保温,添加乙醇含量2%的L-鸟氨酸-L-门冬氨酸盐的晶种48kg,搅拌30min以上,将L-鸟氨酸-L-门冬氨酸盐浓缩液以50L/min的流速反向流加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐成品789.3kg,收率93.5%。(4) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 380-400kg L-aspartic acid to adjust the pH value to 6.0-7.0, add 4.0kg activated carbon for decolorization for 30 minutes, and filter the plate and frame until the filtrate is clear. The filtrate was concentrated under reduced pressure to 880L, the concentration was 3.4mol/L, and the temperature was maintained at 60°C; 2400kg of ethanol (3:1) was added to the crystallization tank, the stirring was started, the temperature was raised to 60°C to keep warm, and the ethanol content was 2% L- 48 kg of ornithine-L-aspartate seed crystals, stirred for more than 30 minutes, the L-ornithine-L-aspartate salt concentrate was poured into the crystallization tank at a flow rate of 50L/min in reverse flow, After the addition is completed, heat preservation and rapid stirring for 30 minutes, the ice salt water is cooled to normal temperature, centrifuged and dried to obtain 789.3 kg of L-ornithine-L-aspartate finished product with a yield of 93.5%.
效果数据:碱室游离的L-鸟氨酸溶液中Cl -降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为93.5%。 Effect data: Cl-in the free L-ornithine solution in the alkali compartment drops below 10 ppm; the yield of L-ornithine-L-aspartate is 93.5%.
实施例7Example 7
使用与实施例6一致的三隔室双极膜电渗析装置。A three-compartment bipolar membrane electrodialysis device consistent with Example 6 was used.
(1)将168kgL-鸟氨酸盐酸盐溶于2000L水中,配制成L-鸟氨酸盐酸盐浓度为0.5mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入盐室储存桶,将200L的反渗透水分别加入酸、碱室储存桶,将浓度为2%的氯化钠溶液1000L分别加入到阴、阳极室储存桶,启动各对应的循环泵,使各料液在对应的隔室和储存桶之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔室流速,使各隔室压力相当;(1) Dissolve 168kg of L-ornithine hydrochloride in 2000L water to prepare a solution with a concentration of 0.5mol/L of L-ornithine hydrochloride, and add the L-ornithine hydrochloride solution to the salt chamber for storage Barrel, add 200L of reverse osmosis water to acid and alkali chamber storage barrels, add 1000L of 2% sodium chloride solution to the anode and cathode chamber storage barrels, start each corresponding circulating pump, make each material liquid in Circulate between the corresponding compartments and storage barrels. After circulating for 10 minutes to eliminate bubbles, set a flow rate of 2000L/h, and adjust the flow rate of each compartment in small steps to make the pressure of each compartment equal;
(2)待隔室液体在电渗析膜堆内循环流动10min后,启动膜堆电源,设置膜堆电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室pH值、盐室液面及电导率,若酸室pH值不再下降,碱室pH值不再上升,则补充100L的反渗透水至酸室或碱室以降低酸室或碱室浓度;若盐室液面下降,则补充100L的反渗透水使液面与实验开始持平。实验运行至盐室电导率降至0.1ms/cm以下时停止。此时,盐室内L-鸟氨酸盐酸含量低于0.1%,酸室盐酸浓度达到1.82mol/L,碱室游离的L-鸟氨酸溶液浓度达到1.03mol/L。(2) After the compartment liquid circulates in the electrodialysis membrane stack for 10 minutes, start the membrane stack power supply, set the membrane stack voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the pH value of the alkali chamber, the liquid level and the conductivity of the salt chamber. If the pH value of the acid chamber no longer drops and the pH value of the alkali chamber no longer rises, 100L of reverse osmosis water is added to the acid chamber or The alkali chamber is used to reduce the concentration of the acid chamber or the alkali chamber; if the liquid level in the salt chamber drops, 100L of reverse osmosis water is added to make the liquid level equal to the beginning of the experiment. The experiment runs until the conductivity of the salt chamber drops below 0.1ms/cm and stops. At this time, the L-ornithine hydrochloric acid content in the salt chamber is less than 0.1%, the hydrochloric acid concentration in the acid chamber reaches 1.82 mol/L, and the free L-ornithine solution concentration in the alkali chamber reaches 1.03 mol/L.
(3)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约110~120kgα-酮戊二酸调节pH值3.0~4.0,加入1.3kg活性炭脱色30min,板框过滤至清亮,滤液减压浓缩至500L,浓度为2mol/L,维持温度在40℃;在结晶罐内加入840kg甲醇(3:1),启动搅拌,升温至40℃保温,添加甲醇含量2%的L-鸟氨酸-α-酮戊二酸盐(1:1)晶种10kg,将L-鸟氨酸-α-酮戊二酸盐(1:1)浓缩液以50L/min的流速流加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-α-酮戊二酸盐(1:1)263.2kg,收率91%。(3) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 110~120kg α-ketoglutarate to adjust the pH value to 3.0~4.0, add 1.3kg activated carbon to decolorize for 30min, filter the plate and frame until clear, and the filtrate Concentrate under reduced pressure to 500L, with a concentration of 2mol/L, and maintain the temperature at 40℃; add 840kg methanol (3:1) into the crystallization tank, start stirring, heat up to 40℃ and keep warm, add L-ornithine with 2% methanol content Acid-α-ketoglutarate (1:1) seed crystal 10kg, add L-ornithine-α-ketoglutarate (1:1) concentrate into the crystallization tank at a flow rate of 50L/min After the addition is completed, heat preservation and rapid stirring for 30 minutes, the ice salt water is cooled to normal temperature, centrifuged, and dried to obtain 263.2 kg of L-ornithine-α-ketoglutarate (1:1) with a yield of 91%.
效果数据:盐室内L-鸟氨酸盐酸含量低于0.1%;L-鸟氨酸-α-酮戊二酸盐(1:1)的收率为91%。Effect data: The content of L-ornithine hydrochloride in the salt chamber is less than 0.1%; the yield of L-ornithine-α-ketoglutarate (1:1) is 91%.
实施例8Example 8
使用与实施例6一致的三隔室双极膜电渗析装置。A three-compartment bipolar membrane electrodialysis device consistent with Example 6 was used.
(1)将168kgL-鸟氨酸盐酸盐溶于2000L水中,配制成L-鸟氨酸盐酸盐浓度为0.5mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入盐室储存桶,将200L的反渗透水分别加入酸、碱室储存桶,将浓度为2%的氯化钠溶液1000L分别加入到阴、阳极室储存桶,启动各对应的循环泵,使各料液在对应的隔室和储存桶之间循环流动起来,循环流动10min排除气泡后,设置流速2000L/h,小幅度调整各隔室流速,使各隔室压力相当;(1) Dissolve 168kg of L-ornithine hydrochloride in 2000L water to prepare a solution with a concentration of 0.5mol/L of L-ornithine hydrochloride, and add the L-ornithine hydrochloride solution to the salt chamber for storage Barrel, add 200L of reverse osmosis water to acid and alkali chamber storage barrels, add 1000L of 2% sodium chloride solution to the anode and cathode chamber storage barrels, start each corresponding circulating pump, make each material liquid in Circulate between the corresponding compartments and storage barrels. After circulating for 10 minutes to eliminate bubbles, set a flow rate of 2000L/h, and adjust the flow rate of each compartment in small steps to make the pressure of each compartment equal;
(2)待隔室液体在电渗析膜堆内循环流动10min后,启动膜堆电源,设置膜堆电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室pH值、盐室液面及电导率,若酸室pH值不再下降,碱室pH值不再上升,则补充100L的反渗透水至酸室或碱室以降低酸室或碱室浓度;若盐室液面下降,则补充100L的反渗透水使液面与实验开始持平。实验运行至盐室电导率降至0.1ms/cm以下时停止。此时,盐室内L-鸟氨酸盐酸盐含量低于0.1%,酸室盐酸浓度达到1.36mol/L,碱室游离的L-鸟氨酸溶液浓度达到1.20mol/L。(2) After the compartment liquid circulates in the electrodialysis membrane stack for 10 minutes, start the membrane stack power supply, set the membrane stack voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the pH value of the alkali chamber, the liquid level and the conductivity of the salt chamber. If the pH value of the acid chamber no longer drops and the pH value of the alkali chamber no longer rises, 100L of reverse osmosis water is added to the acid chamber or The alkali chamber is used to reduce the concentration of the acid chamber or the alkali chamber; if the liquid level in the salt chamber drops, 100L of reverse osmosis water is added to make the liquid level equal to the beginning of the experiment. The experiment runs until the conductivity of the salt chamber drops below 0.1ms/cm and stops. At this time, the content of L-ornithine hydrochloride in the salt chamber is less than 0.1%, the concentration of hydrochloric acid in the acid chamber reaches 1.36 mol/L, and the concentration of the free L-ornithine solution in the alkali chamber reaches 1.20 mol/L.
(3)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约210kgR-(+)-硫辛酸,加入1.7kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至800L,浓度为1.25mol/L,维持温度在55℃;在结晶罐内加入1100kg甲醇(3.3:1),启动搅拌,升温至55℃保温,添加甲醇含量2%的L-鸟氨酸-α-酮戊二酸盐晶种16kg,将浓缩液以50L/min的流速反向流加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-R-(+)-硫辛酸盐319.57kg,收率90%。(3) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 210kg of R-(+)-lipoic acid, add 1.7kg of activated carbon to decolorize for 30 minutes, filter the plate and frame until the filtrate is clear, and concentrate the filtrate under reduced pressure to 800L , The concentration is 1.25mol/L, maintain the temperature at 55℃; add 1100kg methanol (3.3:1) into the crystallization tank, start stirring, heat up to 55℃ and keep warm, add 2% methanol content of L-ornithine-α- 16kg of ketoglutarate seed crystals, add the concentrated solution to the crystallization tank at a flow rate of 50L/min in reverse flow, after the addition is completed, keep warm and stir quickly for 30min, cool the ice brine to room temperature, centrifuge the material, and dry to obtain L -Ornithine-R-(+)-lipoic acid salt 319.57kg, the yield is 90%.
效果数据:盐室内L-鸟氨酸盐酸盐含量低于0.1%;L-鸟氨酸-R-(+)-硫辛酸盐的收率为91%。Effect data: The content of L-ornithine hydrochloride in the salt chamber is less than 0.1%; the yield of L-ornithine-R-(+)-lipoic acid salt is 91%.
实施例9Example 9
使用与实施例1一致的两隔室的双极膜电渗析装置。A two-compartment bipolar membrane electrodialysis device consistent with Example 1 was used.
(1)将100±1kg L-鸟氨酸盐酸盐溶于2000L水中,配制成浓度为0.3mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将浓度为1%的硫酸溶液200L分别加入到阴、阳极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速6000L/h,小幅度调整各隔室流速,使各隔室压力相当;(1) Dissolve 100±1kg of L-ornithine hydrochloride in 2000L water to prepare a solution with a concentration of 0.3mol/L, add the L-ornithine hydrochloride solution to the caustic compartment storage tank, and add 200L reaction The permeate water is added to the acid chamber storage barrel, 200L of sulfuric acid solution with a concentration of 1% is added to the anode and anode chamber storage barrels respectively, and the circulation pump corresponding to each compartment is started, so that each material liquid is between the storage barrel and the corresponding compartment Circulate the flow, after circulating for 10 minutes to eliminate the bubbles, set the flow rate to 6000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(2)待隔室液体在双极膜电渗析装置内循环流动10min后,启动双极膜电渗析装置的电源,设置电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则补充100L反渗透水使液面与实验开始大约持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中Cl -降至10ppm以下,酸室盐酸浓度达到1.1mol/L,碱室游离的L-鸟氨酸(orn)溶液浓度约为0.3mol/L。 (2) After the compartment liquid circulates in the bipolar membrane electrodialysis device for 10 minutes, start the power supply of the bipolar membrane electrodialysis device, set the voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L of reverse osmosis water makes the liquid level approximately equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the Cl - in the alkali compartment drops below 10 ppm, the concentration of hydrochloric acid in the acid compartment reaches 1.1 mol/L, and the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
(3)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约80kgL-门冬氨酸调节pH值至6.0~7.0,加入1.6kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至600L,浓度为1.00mol/L;将约950kg乙醇(6:1)以50L/min的速度流加入浓缩液中,随着乙醇的加入,溶液中产生油相,油相在一段时间后在容器壁上转变为固相,产生结块现象,将结块的固体收集,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐138kg,收率为87.0%。(3) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 80kg L-aspartic acid to adjust the pH to 6.0-7.0, add 1.6kg activated carbon to decolorize for 30 minutes, filter the plate and frame until the filtrate is clear, and the filtrate Concentrate under reduced pressure to 600L, with a concentration of 1.00mol/L; add about 950kg ethanol (6:1) into the concentrated solution at a rate of 50L/min. With the addition of ethanol, an oil phase is generated in the solution, and the oil phase is in one stage. After time, it turns into a solid phase on the wall of the container, causing agglomeration. Collect the agglomerated solids, centrifuge the material, and dry to obtain 138 kg of L-ornithine-L-aspartate, with a yield of 87.0% .
效果数据:碱室游离的L-鸟氨酸溶液中Cl -降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为87%。 Effect data: Cl-in the free L-ornithine solution in the alkali compartment drops below 10 ppm; the yield of L-ornithine-L-aspartate is 87%.
实施例10Example 10
使用与实施例2一致的两隔室的双极膜电渗析装置。A two-compartment bipolar membrane electrodialysis device consistent with Example 2 was used.
(1)将100±1kg L-鸟氨酸盐酸盐溶于2000L水中,配制成浓度为0.3mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将浓度为1%的硫酸溶液200L加入到阳极室储存桶,将浓度为2%的氢氧化钠溶液200L加入到阴极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速6000L/h,小幅度调整各隔室流速,使各隔室压力相当;(1) Dissolve 100±1kg of L-ornithine hydrochloride in 2000L water to prepare a solution with a concentration of 0.3mol/L, add the L-ornithine hydrochloride solution to the caustic compartment storage tank, and add 200L reaction Add permeate water to the acid chamber storage tank, add 200L of 1% sulfuric acid solution to the anode chamber storage tank, add 200L of 2% sodium hydroxide solution to the cathode chamber storage tank, and start the circulation pump corresponding to each compartment , Make each material and liquid circulate between the storage barrel and the corresponding compartment. After circulating for 10 minutes to eliminate the bubbles, set the flow rate to 6000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(2)待隔室液体在双极膜电渗析装置内循环流动10min后,启动双极膜电渗析装置的电源,设置电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则补充100L反渗透水使液面与实验开始大约持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中Cl -降至10ppm以下,酸室盐酸浓度达到1.05mol/L,碱室游离的L-鸟氨酸(orn)溶液浓度约为0.3mol/L。 (2) After the compartment liquid circulates in the bipolar membrane electrodialysis device for 10 minutes, start the power supply of the bipolar membrane electrodialysis device, set the voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L of reverse osmosis water makes the liquid level approximately equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the Cl - in the alkali compartment drops below 10 ppm, the concentration of hydrochloric acid in the acid compartment reaches 1.05 mol/L, and the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
(3)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约80kgL-门冬氨酸调节pH值至6.0~7.0,加入1.6kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至600L,浓度为1.00mol/L;在结晶罐内加入约950kg乙醇(6:1),启动搅拌,将L-鸟氨酸-L-门冬氨酸盐的浓缩液以50L/min的流速加入结晶罐内,浓缩液与乙醇溶液混合的瞬间,发生 结晶并粘连产生结块的固体,流加完毕,收集结块的固体,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐139.9kg,收率88%。(3) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 80kg L-aspartic acid to adjust the pH to 6.0-7.0, add 1.6kg activated carbon to decolorize for 30 minutes, filter the plate and frame until the filtrate is clear, and the filtrate Concentrate under reduced pressure to 600L, with a concentration of 1.00mol/L; add about 950kg ethanol (6:1) into the crystallization tank, start stirring, and add the concentrated solution of L-ornithine-L-aspartate to 50L/L The flow rate of min is added to the crystallization tank. The moment the concentrated solution is mixed with the ethanol solution, crystallization occurs and agglomerates to produce agglomerated solids. After the flow is completed, the agglomerated solids are collected, centrifuged, and dried to obtain L-ornithine- The L-aspartate salt was 139.9 kg, and the yield was 88%.
效果数据:碱室游离的L-鸟氨酸溶液中Cl -降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为88%。 Effect data: Cl-in the free L-ornithine solution in the alkali chamber drops below 10 ppm; the yield of L-ornithine-L-aspartate is 88%.
实施例11Example 11
使用与实施例1一致的两隔室的双极膜电渗析装置。A two-compartment bipolar membrane electrodialysis device consistent with Example 1 was used.
(1)将100±1kg L-鸟氨酸盐酸盐溶于2000L水中,配制成浓度为0.3mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将浓度为1%的硫酸溶液200L分别加入到阴、阳极室储存桶,启动各隔室对应的循环泵,使各料液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速6000L/h,小幅度调整各隔室流速,使各隔室压力相当;(1) Dissolve 100±1kg of L-ornithine hydrochloride in 2000L water to prepare a solution with a concentration of 0.3mol/L, add the L-ornithine hydrochloride solution to the caustic compartment storage tank, and add 200L reaction The permeate water is added to the acid chamber storage barrel, 200L of sulfuric acid solution with a concentration of 1% is added to the anode and anode chamber storage barrels respectively, and the circulation pump corresponding to each compartment is started, so that each material liquid is between the storage barrel and the corresponding compartment Circulate the flow, after circulating for 10 minutes to eliminate the bubbles, set the flow rate to 6000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(2)待隔室液体在双极膜电渗析装置内循环流动10min后,启动双极膜电渗析装置的电源,设置电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则补充100L反渗透水使液面与实验开始大约持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中Cl -降至10ppm以下,酸室盐酸浓度达到1.05mol/L,碱室游离的L-鸟氨酸(orn)溶液浓度约为0.3mol/L。 (2) After the compartment liquid circulates in the bipolar membrane electrodialysis device for 10 minutes, start the power supply of the bipolar membrane electrodialysis device, set the voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L of reverse osmosis water makes the liquid level approximately equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the Cl - in the alkali compartment drops below 10 ppm, the concentration of hydrochloric acid in the acid compartment reaches 1.05 mol/L, and the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
(3)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约80kgL-门冬氨酸调节pH值至6.0~7.0,加入1.6kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至600L,浓度为1.00mol/L,维持温度在40℃;在结晶罐内加入约950kg乙醇(6:1),启动搅拌,升温至40℃保温,添加乙醇量1%的L-鸟氨酸-L-门冬氨酸盐的晶种9.5kg,搅拌30min以上,将L-鸟氨酸-L-门冬氨酸盐的浓缩液以50L/min的流速加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-L-门冬氨酸盐162.5kg(包含晶种量9.5kg),收率96.2%。(3) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 80kg L-aspartic acid to adjust the pH to 6.0-7.0, add 1.6kg activated carbon to decolorize for 30 minutes, filter the plate and frame until the filtrate is clear, and the filtrate Concentrate under reduced pressure to 600L, the concentration is 1.00mol/L, maintain the temperature at 40℃; add about 950kg ethanol (6:1) into the crystallization tank, start stirring, heat up to 40℃ and keep warm, add 1% ethanol L- 9.5 kg of ornithine-L-aspartate seed crystals, stir for more than 30 minutes, add the concentrated solution of L-ornithine-L-aspartate salt into the crystallization tank at a flow rate of 50L/min, flow After the addition is completed, keep warm and stir quickly for 30 minutes, cool the ice salt water to room temperature, centrifuge the material, and dry to obtain 162.5 kg of L-ornithine-L-aspartate (containing 9.5 kg of seed crystals), with a yield of 96.2% .
效果数据:碱室游离的L-鸟氨酸溶液中Cl -降至10ppm以下;L-鸟氨酸-L-门冬氨酸盐的收率为96.2%。 Effect data: Cl-in the free L-ornithine solution in the alkali compartment drops below 10 ppm; the yield of L-ornithine-L-aspartate is 96.2%.
实施例12Example 12
使用实施例1一致的两隔室的双极膜电渗析装置。A two-compartment bipolar membrane electrodialysis device consistent with Example 1 was used.
(1)将100±1kg L-鸟氨酸盐酸盐溶于2000L水中,配制成浓度为0.3mol/L的溶液,将L-鸟氨酸盐酸盐溶液加入碱室储存桶,将200L反渗透水加入酸室储存桶,将浓度为2%的硫酸溶液200L分别加入到阴、阳极室储存桶,启动各隔室对应的循环泵,使各料 液在储存桶和对应的隔室之间循环流动起来,循环流动10min排除气泡后,设置流速6000L/h,小幅度调整各隔室流速,使各隔室压力相当;(1) Dissolve 100±1kg of L-ornithine hydrochloride in 2000L water to prepare a solution with a concentration of 0.3mol/L, add the L-ornithine hydrochloride solution to the caustic compartment storage tank, and add 200L reaction The permeate water is added to the acid chamber storage barrel, and 200L of sulfuric acid solution with a concentration of 2% is added to the anode and cathode chamber storage barrels respectively, and the circulation pump corresponding to each compartment is started, so that each material liquid is between the storage barrel and the corresponding compartment Circulate the flow, after circulating for 10 minutes to eliminate the bubbles, set the flow rate to 6000L/h, and adjust the flow rate of each compartment in a small range to make the pressure of each compartment equal;
(2)待隔室液体在双极膜电渗析装置内循环流动10min后,启动双极膜电渗析装置的电源,设置电压为220V,电流上限设置为200A。实验过程中监控酸室pH值、碱室液面及电导率,若酸室pH值不再下降,则补充100L反渗透水至酸室降低酸室酸浓度;若碱室液面下降,则补充100L反渗透水使液面与实验开始大约持平。实验运行至碱室电导率降至3.0ms/cm以下时停止。此时,碱室中Cl -降至10ppm以下,酸室盐酸浓度达到1.2mol/L,碱室游离的L-鸟氨酸(orn)溶液浓度约为0.3mol/L。 (2) After the compartment liquid circulates in the bipolar membrane electrodialysis device for 10 minutes, start the power supply of the bipolar membrane electrodialysis device, set the voltage to 220V, and set the upper current limit to 200A. During the experiment, monitor the pH value of the acid chamber, the liquid level of the alkali chamber and the conductivity. If the pH value of the acid chamber no longer drops, add 100L of reverse osmosis water to the acid chamber to reduce the acid concentration of the acid chamber; if the liquid level of the alkali chamber drops, replenish 100L of reverse osmosis water makes the liquid level approximately equal to the beginning of the experiment. The experiment runs until the conductivity of the alkali chamber drops below 3.0ms/cm and stops. At this time, the Cl - in the alkali compartment drops below 10 ppm, the concentration of hydrochloric acid in the acid compartment reaches 1.2 mol/L, and the concentration of the free L-ornithine (orn) solution in the alkali compartment is about 0.3 mol/L.
(3)将碱室储存桶的游离的L-鸟氨酸溶液放出,加入约88kgα-酮戊二酸调节pH值至6.0~7.0,加入3.2kg活性炭脱色30min,板框过滤至滤液清亮,滤液减压浓缩至600L,浓度为1.00mol/L,维持温度在40℃;在结晶罐内加入约1000kg乙醇(6:1),启动搅拌,升温至40℃保温,添加乙醇量1%的L-鸟氨酸-α-酮戊二酸盐的晶种10kg,搅拌30min以上,将L-鸟氨酸-α-酮戊二酸盐的浓缩液以50L/min的流速加入结晶罐内,流加完毕后,保温快速搅拌30min,冰盐水降温至常温,离心甩料,烘干得到L-鸟氨酸-α-酮戊二酸盐(1:1)168.8kg(包含晶种量10kg),收率95.1%。(3) Discharge the free L-ornithine solution in the caustic chamber storage tank, add about 88kg α-ketoglutarate to adjust the pH to 6.0-7.0, add 3.2kg activated carbon to decolorize for 30 minutes, and filter the plate and frame until the filtrate is clear and the filtrate Concentrate under reduced pressure to 600L, the concentration is 1.00mol/L, maintain the temperature at 40℃; add about 1000kg ethanol (6:1) into the crystallization tank, start stirring, heat up to 40℃ and keep warm, add 1% ethanol L- 10kg seed crystals of ornithine-α-ketoglutarate, stir for more than 30 minutes, add the concentrated liquid of L-ornithine-α-ketoglutarate into the crystallization tank at a flow rate of 50L/min, and add After completion, heat preservation and rapid stirring for 30 minutes, cool the ice salt water to room temperature, centrifuge the material, and dry to obtain 168.8 kg of L-ornithine-α-ketoglutarate (1:1) (including 10 kg of seed crystals). The rate is 95.1%.
效果数据:碱室游离的L-鸟氨酸溶液中Cl -降至10ppm以下;L-鸟氨酸-α-酮戊二酸盐的收率为95.1%。 Effect data: Cl-in the free L-ornithine solution in the alkali compartment drops below 10 ppm; the yield of L-ornithine-α-ketoglutarate is 95.1%.
效果实施例Example of effects
(1)核磁测定:采用(BRUKER-AVANCEIII-400)分别对实施例3的L-鸟氨酸-L-门冬氨酸盐和、实施例7的L-鸟氨酸-α-酮戊二酸盐(1:1)和实施例8的L-鸟氨酸-R-(+)-硫辛酸盐、进行测定,实施例3的L-鸟氨酸-L-门冬氨酸盐的核磁数据如下:(1) Nuclear magnetic determination: (BRUKER-AVANCEIII-400) was used to compare the L-ornithine-L-aspartate salt of Example 3 and the L-ornithine-α-ketoglutarate of Example 7 respectively. Acid salt (1:1) and the L-ornithine-R-(+)-lipoic acid salt of Example 8 were measured, and the L-ornithine-L-aspartate salt of Example 3 The NMR data are as follows:
1HNMR(400MHz,D 2O)4.66(1H,m),3.56(1H,t),3.39(1H,m),3.31(1H,t),2.63(2H,m),1.82(2H,m),1.53(2H,m)。 1 HNMR (400MHz, D 2 O) 4.66 (1H, m), 3.56 (1H, t), 3.39 (1H, m), 3.31 (1H, t), 2.63 (2H, m), 1.82 (2H, m) , 1.53 (2H, m).
13C NMR(100MHz,d 6-DMSO)δ=177.2,60.1,55.2,42.3,39.4,31.1,28.7ppm。 13 C NMR (100 MHz, d 6 -DMSO) δ=177.2, 60.1, 55.2, 42.3, 39.4, 31.1, 28.7 ppm.
如以上核磁数据所示,通过本发明的制备方法能够制备出L-鸟氨酸-L-门冬氨酸盐。实施例1~2,以及实施例4~6、9~11的核磁数据与上述实施例3相同。As shown in the above nuclear magnetic data, L-ornithine-L-aspartate can be prepared by the preparation method of the present invention. The NMR data of Examples 1 to 2, and Examples 4 to 6, and 9 to 11 are the same as those of Example 3 above.
对实施例7的L-鸟氨酸-α-酮戊二酸盐(1:1)的核磁数据如下:The NMR data of L-ornithine-α-ketoglutarate (1:1) of Example 7 are as follows:
1HNMR(D 2O)3.79(2H,t),3.4(1H,m),2.63-2.65(4H,m),1.76(2H,m),1.50-1.53(2H,m)。 1 HNMR (D 2 O) 3.79 (2H, t), 3.4 (1H, m), 2.63-2.65 (4H, m), 1.76 (2H, m), 1.50-1.53 (2H, m).
13C NMR(100MHz,d 6-DMSO)δ=192.6,177.3,60.1,42.3,31.2,29.5,28.7,25.6ppm。 13 C NMR (100 MHz, d 6 -DMSO) δ=192.6, 177.3, 60.1, 42.3, 31.2, 29.5, 28.7, 25.6 ppm.
如以上核磁数据所示,通过本发明的制备方法能够制备出L-鸟氨酸-α-酮戊二酸盐(1:1)。实施例12的核磁数据与上述实施例7相同。As shown in the above nuclear magnetic data, L-ornithine-α-ketoglutarate (1:1) can be prepared by the preparation method of the present invention. The nuclear magnetic data of Example 12 is the same as that of Example 7 above.
实施例8的L-鸟氨酸-R-(+)-硫辛酸盐的核磁数据如下:The NMR data of L-ornithine-R-(+)-lipoic acid salt of Example 8 are as follows:
13C NMR(100MHz,d 6-DMSO)δ=177.2,60.1,52.0,43.4,42.1,35.8,35.0,31.1,28.7,25.7,24.7ppm。 13 C NMR (100 MHz, d 6 -DMSO) δ=177.2, 60.1, 52.0, 43.4, 42.1, 35.8, 35.0, 31.1, 28.7, 25.7, 24.7 ppm.
L-鸟氨酸-R-(+)-硫辛酸盐的结构式如下:The structural formula of L-ornithine-R-(+)-lipoic acid salt is as follows:
Figure PCTCN2020132161-appb-000003
Figure PCTCN2020132161-appb-000003
(2)高效液相色谱测定:采用高效液相色谱仪(型号:Thermo3000)对实施例3的L-鸟氨酸-L-门冬氨酸盐进行高效液相色谱测定,高效液相色谱图如图6所示,数据分析如下表1和表2所示:(2) High performance liquid chromatography determination: The L-ornithine-L-aspartate salt of Example 3 was measured by high performance liquid chromatography using a high performance liquid chromatograph (model: Thermo3000), and the high performance liquid chromatogram was shown As shown in Figure 6, the data analysis is shown in Table 1 and Table 2:
表1Table 1
Figure PCTCN2020132161-appb-000004
Figure PCTCN2020132161-appb-000004
表2Table 2
Figure PCTCN2020132161-appb-000005
Figure PCTCN2020132161-appb-000005
本发明方法制备出的L-鸟氨酸-L-门冬氨酸盐的纯度较高,总杂仅有0.097%。实施例4~6的液相色谱中测定的杂质与上述实施例3相当。The L-ornithine-L-aspartate prepared by the method of the present invention has high purity, and the total impurities are only 0.097%. The impurities measured in the liquid chromatography of Examples 4-6 are equivalent to those of Example 3 above.
(3)晶形SEM测定:采用扫描式电子显微镜(型号:QUANTA)对实施例1~6的产品晶体进行SEM测定,如图5所示,使用传统的正流加与反流加的方法结晶得到的产品为片状晶型,晶型不均一、不规则(实施例1和2),本发明的结晶方法所得到的产品(实施例3~6)为针柱状晶型,晶型均一、规则。(3) Crystal shape SEM measurement: SEM measurement was performed on the product crystals of Examples 1 to 6 using a scanning electron microscope (model: QUANTA), as shown in Figure 5, using the traditional forward flow and reverse flow methods to crystallize. The product is a lamellar crystal, with uneven and irregular crystal (Examples 1 and 2). The product obtained by the crystallization method of the present invention (Examples 3-6) is a needle columnar crystal with uniform and regular crystal .
(4)晶形XRD测定:对实施例3的L-鸟氨酸-L-门冬氨酸盐进行XRD晶形测定,图谱如图7所示,特征衍射角(2θ)、晶面间距(d值)和强度(%)的数据分析如下表3所示:(4) XRD measurement of crystal form: The L-ornithine-L-aspartate salt of Example 3 was subjected to XRD crystal form determination. The spectrum is shown in Figure 7. The characteristic diffraction angle (2θ), crystal plane spacing (d value) The data analysis of) and intensity (%) is shown in Table 3 below:
表3table 3
2θ角实测值2θ angle measured value d实测值d measured value 强度(%)strength(%)
7.2637.263 12.161412.1614 13.513.5
8.248.24 10.720710.7207 33.133.1
19.32119.321 4.59024.5902 17.717.7
19.84419.844 4.47054.4705 23.723.7
21.76421.764 4.08024.0802 70.670.6
22.47422.474 3.95293.9529 100100
24.07524.075 3.69353.6935 60.260.2
24.57324.573 3.61973.6197 13.413.4
27.14827.148 3.2823.282 19.119.1
27.56527.565 2.23322.2332 15.515.5
28.87728.877 3.08933.0893 12.412.4
31.34931.349 2.85112.8511 40.340.3
36.1836.18 2.48072.4807 20.820.8
37.80937.809 2.37752.3775 15.215.2
38.12238.122 2.35862.3586 12.312.3
39.2339.23 2.29462.2946 23.523.5
41.09141.091 2.19492.1949 10.410.4
由图7的图谱和表3可知,采用本发明中较佳的结晶方法所制备的产品的结晶度高,晶型均一。It can be seen from the graph of FIG. 7 and Table 3 that the product prepared by the preferred crystallization method of the present invention has high crystallinity and uniform crystal form.
(5)水分测定:参照中国药典2015年版第四部附录的0831干燥失重测定法,取本品1g,在120℃下恒温干燥至恒重,减失重量不超过3.0%的为无水物。(5) Moisture determination: Refer to the 0831 weight loss measurement method in the fourth appendix of the Chinese Pharmacopoeia 2015 edition, take 1g of this product and dry it to constant weight at a constant temperature of 120°C. The weight loss does not exceed 3.0% as anhydrous.
对实施例1~6、9~11的产品进行水分测定,结果如下:The moisture content of the products of Examples 1 to 6 and 9 to 11 was determined, and the results are as follows:
表4Table 4
编号Numbering 水分%Moisture%
实施例1Example 1 7.867.86
实施例2Example 2 6.096.09
实施例3Example 3 1.361.36
实施例4Example 4 1.051.05
实施例5Example 5 1.411.41
实施例6Example 6 1.251.25
实施例9Example 9 7.077.07
实施例10Example 10 5.765.76
实施例11Example 11 1.011.01
由以上数据可知,采用传统正流加与反流加方法得到产品水分含量分别为7.86%、6.09%;采用本发明中的结晶方法所得到的实施例3~6和实施例11的产品水分含量低,且均低于2%,利于保存。It can be seen from the above data that the moisture content of the product obtained by the traditional forward flow addition and the reverse flow addition method is 7.86% and 6.09%, respectively; the moisture content of the products of Examples 3 to 6 and Example 11 obtained by the crystallization method of the present invention Low, and both are less than 2%, which is good for preservation.
(6)加速稳定性检测:取样品按模拟的市售包装,均分装成4个单独包装,置于稳定性试验箱(购自重庆创测科技有限公司的综和药品稳定性试验箱,型号为CSH-SGD)内,设置试验箱的温度为40℃±2℃、相对湿度75%±5%条件。于第1、2、3、6个月分别检测样品的性状、比旋度、透光率、有关物质、干燥失重及含量等项目,检测方法参照中国药典2015版门冬氨酸鸟氨酸检测标准,测试结果与0月进行比较。(6) Accelerated stability test: Take the samples according to the simulated commercial packaging, divide them into 4 separate packages, and place them in the stability test box (the comprehensive drug stability test box purchased from Chongqing Chuangce Technology Co., Ltd., In the model CSH-SGD), set the temperature of the test chamber to 40℃±2℃ and relative humidity 75%±5%. Detect the properties, specific rotation, light transmittance, related substances, loss on drying and content of the samples at the first 1, 2, 3, and 6 months respectively. The detection method refers to the detection of ornithine aspartate in the 2015 edition of the Chinese Pharmacopoeia Standard, the test result is compared with 0 month.
对实施例1~6和实施例11分别进行加速稳定性试验,结果如下表5所示:The accelerated stability test was performed on Examples 1 to 6 and Example 11 respectively, and the results are shown in Table 5 below:
表5table 5
Figure PCTCN2020132161-appb-000006
Figure PCTCN2020132161-appb-000006
Figure PCTCN2020132161-appb-000007
Figure PCTCN2020132161-appb-000007
由以上数据可知,采用传统正流加与反流加方法得到的产品在高温高湿的环境下其稳定性具有差异:尤其是性状在2个月左右时会发生变化,透光率具有变差的趋势,相关杂质的含量较高,干燥失重较多;而采用本发明中的结晶方法所得到的实施例3~6、11的产品整体稳定性更好。其中,实施例4和实施例11中在干燥失重方面效果尤其显著。From the above data, it can be seen that the products obtained by the traditional forward flow and reverse flow methods have different stability in high temperature and high humidity environments: especially the properties will change after about 2 months, and the light transmittance will become worse. There is a tendency of higher content of related impurities and higher weight loss on drying; while the products of Examples 3 to 6 and 11 obtained by using the crystallization method of the present invention have better overall stability. Among them, the effects of Example 4 and Example 11 in terms of weight loss on drying are particularly significant.
(7)长期稳定性检测:取样品按模拟的市售包装,均分装成4个单独包装,放置在一个模拟小桶内,置于稳定性试验箱(购自重庆创测科技有限公司的综和药品稳定性试验箱,型号为CSH-SGD)内,设置试验温度25℃±2℃、相对湿度60%±5%条件,分别于第1、2、3、6、9、12、18个月末每批分别取出1袋进行检测样品的性状、比旋度、透光率、有关物质、干燥失重及含量等项目,检测方法参照中国药典2015版门冬氨酸鸟氨酸,检测的结果与0月进行比较。(7) Long-term stability test: Take the samples according to the simulated commercial packaging, divide them into 4 separate packages, place them in a simulated small barrel, and place them in a stability test box (purchased from Chongqing Chuangce Technology Co., Ltd. Set the test temperature of 25℃±2℃ and relative humidity of 60%±5% in the comprehensive drug stability test box, model CSH-SGD), respectively in the first 1, 2, 3, 6, 9, 12, and 18 At the end of the month, each batch will take out 1 bag to test the properties, specific rotation, light transmittance, related substances, loss on drying and content of the sample. The test method refers to the Chinese Pharmacopoeia 2015 edition of ornithine aspartate, and the test results Compare with 0 month.
对实施例1~6和实施例11分别进行加速稳定性试验,结果如下表6所示:The accelerated stability test was performed on Examples 1 to 6 and Example 11 respectively, and the results are shown in Table 6 below:
表6Table 6
Figure PCTCN2020132161-appb-000008
Figure PCTCN2020132161-appb-000008
Figure PCTCN2020132161-appb-000009
Figure PCTCN2020132161-appb-000009
由以上数据可知,采用传统正流加与反流加方法得到的产品在长期稳定性试验中具 有差异性:分别在第6个月和第9个月时,出现了性状变化。比旋度下降,透光率变差,有关杂质含量升高,干燥失重明显较多;采用本发明中的结晶方法所得到的产品稳定性高,保质期长,可达18个月。其中,实施例4和实施例11中在干燥失重方面效果尤其显著。From the above data, it can be seen that the products obtained by the traditional forward flow and reverse flow methods are different in the long-term stability test: at the 6th month and the 9th month, there are changes in properties. The specific rotation decreases, the light transmittance becomes worse, the content of related impurities increases, and the loss on drying is significantly higher; the product obtained by the crystallization method of the present invention has high stability and a long shelf life of up to 18 months. Among them, the effects of Example 4 and Example 11 in terms of weight loss on drying are particularly significant.

Claims (10)

  1. 一种L-鸟氨酸复合盐的制备方法,其特征在于,包括以下步骤:A preparation method of L-ornithine composite salt, characterized in that it comprises the following steps:
    (1)以L-鸟氨酸盐溶液为原料,通过双极膜电渗析装置制备游离的L-鸟氨酸溶液;(1) Using L-ornithine salt solution as raw material, prepare free L-ornithine solution through a bipolar membrane electrodialysis device;
    (2)所述游离的L-鸟氨酸溶液与物质A混合反应,得L-鸟氨酸复合盐溶液;所述物质A为L-门冬氨酸、α-酮戊二酸或者R-(+)-硫辛酸;(2) The free L-ornithine solution is mixed and reacted with substance A to obtain L-ornithine complex salt solution; the substance A is L-aspartic acid, α-ketoglutarate or R- (+)-Lipoic acid;
    (3)所述L-鸟氨酸复合盐溶液结晶即可获得L-鸟氨酸复合盐。(3) The L-ornithine composite salt solution can be crystallized to obtain the L-ornithine composite salt.
  2. 如权利要求1所述的制备方法,其特征在于,步骤(1)中,所述双极膜电渗析装置中的阳极室和/或阴极室中含有电解质溶液,较佳地含有强电解质溶液;The preparation method according to claim 1, wherein in step (1), the anode compartment and/or the cathode compartment of the bipolar membrane electrodialysis device contain an electrolyte solution, preferably a strong electrolyte solution;
    和/或,步骤(1)中,所述双极膜电渗析装置采用两隔室或三隔室。And/or, in step (1), the bipolar membrane electrodialysis device adopts two compartments or three compartments.
  3. 如权利要求2所述的制备方法,其特征在于,所述强电解质溶液的体积浓度为1~3%,例如2%;3. The preparation method of claim 2, wherein the volume concentration of the strong electrolyte solution is 1 to 3%, such as 2%;
    和/或,所述强电解质的种类为硫酸、盐酸、硝酸、氢氧化钠、氯化钠、硫酸钠、硝酸钠、硫酸钾、硝酸钾、硫化钾或者硫酸铵,较佳地为硫酸、盐酸、硝酸或氯化钠;And/or, the type of the strong electrolyte is sulfuric acid, hydrochloric acid, nitric acid, sodium hydroxide, sodium chloride, sodium sulfate, sodium nitrate, potassium sulfate, potassium nitrate, potassium sulfide or ammonium sulfate, preferably sulfuric acid, hydrochloric acid , Nitric acid or sodium chloride;
    和/或,所述两隔室由双极膜与“阴离子交换膜或阳离子交换膜”分隔而成;And/or, the two compartments are separated by a bipolar membrane and an "anion exchange membrane or cation exchange membrane";
    或者,所述三隔室由双极膜、阴离子交换膜和阳离子交换膜分隔而成。Alternatively, the three-compartment compartment is separated by a bipolar membrane, an anion exchange membrane and a cation exchange membrane.
  4. 如权利要求2所述的制备方法,其特征在于,当所述双极膜电渗析装置采用所述两隔室时,所述双极膜电渗析装置中膜堆的排列方式为:阳电极-阳极室-阳极膜-[酸室-阴离子交换膜-碱室-双极膜] n-酸室-阴极膜-阴极室-阴电极,其中n为重复单元数且取值范围为1~100之间的整数; The preparation method of claim 2, wherein when the bipolar membrane electrodialysis device adopts the two compartments, the arrangement of the membrane stacks in the bipolar membrane electrodialysis device is: anode electrode- Anode chamber-anode membrane-[acid chamber-anion exchange membrane-alkaline chamber-bipolar membrane] n -acid chamber-cathode membrane-cathode chamber-cathode electrode, where n is the number of repeating units and the value range is 1-100 Integer between
    当所述双极膜电渗析装置采用所述两隔室时,所述双极膜电渗析装置中膜堆的排列方式为:阳电极-阳极室-阳极膜-[碱室-双极膜-酸室-阳离子交换膜] n-碱室-阴极膜-阴极室-阴电极,其中n为重复单元数且取值范围为1~100之间的整数; When the bipolar membrane electrodialysis device uses the two compartments, the arrangement of the membrane stacks in the bipolar membrane electrodialysis device is: anode electrode-anode chamber-anode membrane-[alkaline chamber-bipolar membrane- Acid Chamber-Cation Exchange Membrane] n -Alkaline Chamber-Cathode Membrane-Cathode Chamber-Cathode, where n is the number of repeating units and the value range is an integer between 1 and 100;
    当所述双极膜电渗析装置采用所述三隔室时,所述双极膜电渗析装置中膜堆的排列方式为:阳电极-阳极室-[双极膜-酸室-阴离子交换膜-盐室-阳离子交换膜-碱室] n-双极膜-阴极室-阴电极;其中n为重复单元数且取值范围为1~100之间的整数。 When the bipolar membrane electrodialysis device adopts the three compartments, the arrangement of the membrane stacks in the bipolar membrane electrodialysis device is: anode electrode-anode chamber-[bipolar membrane-acid chamber-anion exchange membrane -Salt chamber-Cation exchange membrane-Alkaline chamber] n -Bipolar membrane-Cathode chamber-Cathode; where n is the number of repeating units and the value range is an integer between 1-100.
  5. 如权利要求1~4所述的制备方法,其特征在于,步骤(1)中,所述双极膜电渗析装置两端具有恒压直流电,所述恒压直流电的参数为:电压为220V,电流密度为10~700A/m 2;所述电流密度较佳地为100~200A/m 2The preparation method according to claims 1 to 4, wherein in step (1), the bipolar membrane electrodialysis device has a constant voltage direct current at both ends, and the parameter of the constant voltage direct current is: the voltage is 220V, The current density is 10 to 700 A/m 2 ; the current density is preferably 100 to 200 A/m 2 ;
    和/或,步骤(1)中,所述L-鸟氨酸盐溶液中L-鸟氨酸盐的种类为L-鸟氨酸盐酸盐、L-鸟氨酸硫酸盐、L-鸟氨酸醋酸盐、L-鸟氨酸硝酸盐、L-鸟氨酸柠檬酸盐或L-鸟氨酸苹果酸盐,例如为所述L-鸟氨酸硫酸盐、L-鸟氨酸盐酸盐或所述L-鸟氨酸醋酸盐,更佳地 为L-鸟氨酸盐酸盐或者L-鸟氨酸醋酸盐;And/or, in step (1), the type of L-ornithine salt in the L-ornithine salt solution is L-ornithine hydrochloride, L-ornithine sulfate, L-ornithine Acid acetate, L-ornithine nitrate, L-ornithine citrate or L-ornithine malate, for example the L-ornithine sulfate, L-ornithine hydrochloride Salt or the L-ornithine acetate, more preferably L-ornithine hydrochloride or L-ornithine acetate;
    和/或,步骤(1)中,所述L-鸟氨酸盐溶液中L-鸟氨酸盐的浓度为0.3~3mol/L,例如0.3mol/L、0.5mol/L、1.5mol/L或者3mol/L;And/or, in step (1), the concentration of the L-ornithine salt in the L-ornithine salt solution is 0.3-3 mol/L, for example, 0.3 mol/L, 0.5 mol/L, 1.5 mol/L Or 3mol/L;
    和/或,步骤(1)中,在制备所述游离的L-鸟氨酸溶液的同时还生成了对应的酸,较佳地,所述对应的酸的物质的量与所述L-鸟氨酸盐溶液中对应的阴离子的物质的量相当;较佳地,所述对应的酸的浓度为0~3.0mol/L,再例如1.05mol/L、1.2mol/L、1.3mol/L、1.36mol/L、1.1mol/L、1.57mol/L、2.3mol/L、2.51mol/L或1.82mol/L;And/or, in step (1), when the free L-ornithine solution is prepared, the corresponding acid is also generated. Preferably, the amount of the corresponding acid is the same as that of the L-ornithine. The amount of the corresponding anion in the acid salt solution is equivalent; preferably, the concentration of the corresponding acid is 0-3.0 mol/L, for example 1.05 mol/L, 1.2 mol/L, 1.3 mol/L, 1.36mol/L, 1.1mol/L, 1.57mol/L, 2.3mol/L, 2.51mol/L or 1.82mol/L;
    和/或,步骤(1)中,所述游离的L-鸟氨酸溶液中L-鸟氨酸的物质的量与所述L-鸟氨酸盐溶液中L-鸟氨酸阳离子的物质的量相当,或者所述游离的L-鸟氨酸溶液中L-鸟氨酸的浓度为0.3~3.0mol/L,例如0.3mol/L、0.61mol/L、0.96mol/L、1.0mol/L、1.03mol/L、1.2mol/L、1.5mol/L、2.88mol/L或3.01mol/L。And/or, in step (1), the amount of L-ornithine in the free L-ornithine solution is compared with the amount of the L-ornithine cation in the L-ornithine salt solution The amount is equivalent, or the concentration of L-ornithine in the free L-ornithine solution is 0.3-3.0 mol/L, for example, 0.3 mol/L, 0.61 mol/L, 0.96 mol/L, 1.0 mol/L , 1.03mol/L, 1.2mol/L, 1.5mol/L, 2.88mol/L or 3.01mol/L.
    和/或,步骤(1)中,当所述双极膜电渗析装置采用两隔室,且所述两隔室由双极膜与阴离子交换膜分隔而成时,通过检测碱室电导率和电流控制反应进程;较佳地,所述碱室的电导率降至0.1~3.0ms/cm时停止步骤(1)中的反应;较佳地,电导率降至3.0ms/cm以下停止步骤(1)中的反应;And/or, in step (1), when the bipolar membrane electrodialysis device adopts two compartments, and the two compartments are separated by a bipolar membrane and an anion exchange membrane, by detecting the conductivity and The current controls the progress of the reaction; preferably, the reaction in step (1) is stopped when the conductivity of the alkali chamber drops to 0.1-3.0 ms/cm; preferably, the step (1) is stopped when the conductivity drops below 3.0 ms/cm ( 1) The reaction in;
    步骤(1)中,当所述双极膜电渗析装置采用两隔室,且所述两隔室由双极膜与阳离子交换膜分隔而成时,通过检测酸室pH值、电流及电导率控制反应进程;较佳地,所述酸室的pH值不再降低、电导率不再变化时停止步骤(1)中的反应;In step (1), when the bipolar membrane electrodialysis device adopts two compartments, and the two compartments are separated by a bipolar membrane and a cation exchange membrane, the pH value, current and conductivity of the acid chamber are detected Control the reaction process; preferably, the reaction in step (1) is stopped when the pH value of the acid chamber no longer decreases and the conductivity no longer changes;
    步骤(1)中,当所述双极膜电渗析装置采用三隔室,且所述三隔室由双极膜、阳离子交换膜和阴离子交换膜分隔而成时,通过检测盐室的电导率和电流控制反应进程;较佳地,所述盐室的电导率降至0.1~3.0ms/cm时停止步骤(1)中的反应,较佳地,电导率降至0.1ms/cm以下时停止步骤(1)中的反应。In step (1), when the bipolar membrane electrodialysis device adopts three compartments, and the three compartments are separated by a bipolar membrane, a cation exchange membrane and an anion exchange membrane, the conductivity of the salt chamber is detected by And current control the reaction process; preferably, the reaction in step (1) is stopped when the conductivity of the salt chamber drops to 0.1-3.0 ms/cm, and preferably, the reaction in step (1) is stopped when the conductivity drops below 0.1 ms/cm The reaction in step (1).
  6. 如权利要求1~5所述的制备方法,其特征在于,步骤(2)中,所述物质A与所述游离的L-鸟氨酸溶液中L-鸟氨酸的摩尔比为1:1~1:1.3;The preparation method according to claims 1 to 5, wherein in step (2), the molar ratio of the substance A to the L-ornithine in the free L-ornithine solution is 1:1 ~ 1:1.3;
    和/或,步骤(2)中,当所述物质A为L-门冬氨酸时,所述L-门冬氨酸还用于调节所述L-鸟氨酸复合盐溶液的pH值,所述pH值较佳地为6~7;And/or, in step (2), when the substance A is L-aspartic acid, the L-aspartic acid is also used to adjust the pH value of the L-ornithine complex salt solution, The pH value is preferably 6-7;
    和/或,步骤(3)中,在所述结晶的操作步骤之前,先将所述L-鸟氨酸复合盐溶液依次进行脱色、过滤和浓缩处理;And/or, in step (3), before the crystallization operation step, the L-ornithine composite salt solution is sequentially decolorized, filtered and concentrated;
    和/或,步骤(3)中,所述结晶的方法按下述步骤进行:所述L-鸟氨酸复合盐溶液、溶析剂和L-鸟氨酸复合盐的晶种混合即可;And/or, in step (3), the crystallization method is carried out as follows: the L-ornithine composite salt solution, the eluent and the seed crystals of the L-ornithine composite salt are mixed;
    较佳地,所述结晶的方法按下述步骤进行:将所述L-鸟氨酸复合盐溶液加入至“所 述L-鸟氨酸复合盐的晶种与所述溶析剂”的混合溶液中即可。Preferably, the crystallization method is carried out as follows: adding the L-ornithine composite salt solution to the mixing of "the seed crystals of the L-ornithine composite salt and the eluent" Just in solution.
  7. 如权利要求6所述的制备方法,其特征在于,所述脱色的操作通过加入活性炭完成;所述活性炭的用量较佳地占所述L-鸟氨酸复合盐的比例为0.1~10wt%,例如1wt%;所述脱色时间较佳地为0~2h,例如30min;7. The preparation method of claim 6, wherein the decolorization operation is completed by adding activated carbon; the amount of the activated carbon preferably accounts for 0.1-10% by weight of the L-ornithine composite salt, For example, 1 wt%; the decolorization time is preferably 0 to 2 hours, such as 30 minutes;
    和/或,所述浓缩之后的浓缩液中,L-鸟氨酸复合盐的浓度为1.00~3.4mol/L,例如1.251.0mol/L、2mol/L、2.5mol/L或3.4mol/L。And/or, the concentration of the L-ornithine complex salt in the concentrated solution after concentration is 1.00-3.4 mol/L, for example, 1.251.0 mol/L, 2 mol/L, 2.5 mol/L or 3.4 mol/L .
  8. 如权利要求6所述的制备方法,其特征在于,在所述L-鸟氨酸复合盐的晶种与所述溶析剂混合之前,先将所述溶析剂预热至40~60℃,例如55℃;The preparation method according to claim 6, characterized in that, before the seed crystals of the L-ornithine composite salt are mixed with the eluent, the eluent is preheated to 40-60°C. , Such as 55°C;
    和/或,所述溶析剂的种类为甲醇、乙醇、丙酮及其水溶液中的任意一种,例如甲醇或乙醇;And/or, the type of the eluent is any one of methanol, ethanol, acetone and their aqueous solutions, such as methanol or ethanol;
    和/或,所述溶析剂与所述L-鸟氨酸复合盐的质量比为3~6:1,例如,6:1、4.5:1、3.3:1或3:1;And/or, the mass ratio of the eluent to the L-ornithine complex salt is 3-6:1, for example, 6:1, 4.5:1, 3.3:1 or 3:1;
    和/或,所述L-鸟氨酸复合盐的晶种的用量占所述溶析剂的比例为1~4wt%,例如,1wt%、1.5wt%、2wt%或4wt%。And/or, the amount of the seed crystals of the L-ornithine composite salt accounts for 1 to 4 wt% of the eluent, for example, 1 wt%, 1.5 wt%, 2 wt% or 4 wt%.
  9. 一种L-鸟氨酸复合盐,其特征在于,所述L-鸟氨酸复合盐为L-鸟氨酸-L-门冬氨酸盐、L-鸟氨酸-α-酮戊二酸盐(1:1)和L-鸟氨酸-R-(+)-硫辛酸盐中的任意一种;A L-ornithine compound salt, characterized in that the L-ornithine compound salt is L-ornithine-L-aspartate, L-ornithine-α-ketoglutarate Any one of salt (1:1) and L-ornithine-R-(+)-lipoic acid salt;
    所述L-鸟氨酸-L-门冬氨酸盐在使用辐射源为Cu-Kα的粉末X射线衍射光谱中,在衍射角2θ=7.263、8.24、19.321、19.844、21.764、22.474、24.075、24.573、27.148、27.565、28.877、31.349、36.18、37.809、38.122、39.23和41.091度处有主峰,较佳地,所述L-鸟氨酸-L-门冬氨酸盐的含水量低于2%。In the powder X-ray diffraction spectrum of the L-ornithine-L-aspartate salt using Cu-Kα as the radiation source, the diffraction angle 2θ=7.263, 8.24, 19.321, 19.844, 21.764, 22.474, 24.075, There are main peaks at 24.573, 27.148, 27.565, 28.877, 31.349, 36.18, 37.809, 38.122, 39.23 and 41.091 degrees. Preferably, the water content of the L-ornithine-L-aspartate salt is less than 2% .
  10. 一种双极膜电渗析装置在制备L-鸟氨酸复合盐中的应用,其特征在于,所述应用的过程中,原料为L-鸟氨酸盐和物质A,所述物质A为L-门冬氨酸、α-酮戊二酸或者R-(+)-硫辛酸,较佳地,所述L-鸟氨酸盐如权利要求5中所述。An application of a bipolar membrane electrodialysis device in the preparation of L-ornithine composite salt, characterized in that, during the application process, the raw materials are L-ornithine salt and substance A, and the substance A is L -Aspartic acid, α-ketoglutarate or R-(+)-lipoic acid, preferably, the L-ornithine salt is as described in claim 5.
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