WO2021103798A1 - Method for preparing lactone compound - Google Patents

Method for preparing lactone compound Download PDF

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WO2021103798A1
WO2021103798A1 PCT/CN2020/117864 CN2020117864W WO2021103798A1 WO 2021103798 A1 WO2021103798 A1 WO 2021103798A1 CN 2020117864 W CN2020117864 W CN 2020117864W WO 2021103798 A1 WO2021103798 A1 WO 2021103798A1
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group
formula
represented
preparing
alcohol
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PCT/CN2020/117864
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French (fr)
Chinese (zh)
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李浩然
罗建伟
袁浩然
姚加
王钰
李景波
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浙江大学
浙江新和成股份有限公司
山东新和成精化科技有限公司
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Priority to DE112020001793.1T priority Critical patent/DE112020001793T5/en
Publication of WO2021103798A1 publication Critical patent/WO2021103798A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D313/00Heterocyclic compounds containing rings of more than six members having one oxygen atom as the only ring hetero atom
    • C07D313/02Seven-membered rings
    • C07D313/04Seven-membered rings not condensed with other rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D313/00Heterocyclic compounds containing rings of more than six members having one oxygen atom as the only ring hetero atom
    • C07D313/02Seven-membered rings
    • C07D313/06Seven-membered rings condensed with carbocyclic rings or ring systems
    • C07D313/10Seven-membered rings condensed with carbocyclic rings or ring systems condensed with two six-membered rings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/55Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups

Definitions

  • This application relates to the technical field of organic chemistry synthesis, in particular to a method for preparing lactone compounds.
  • Lactone compounds refer to oxidation of substituted or unsubstituted cyclic ketone compounds to generate corresponding compounds, of which ⁇ -caprolactone is the most widely used.
  • ⁇ -caprolactone is an important chemical intermediate, mainly used in the production of polycaprolactone, and can also be copolymerized or blended with other esters to synthesize high molecular polymers.
  • Polycaprolactone has a wide range of applications in the field of medical materials due to its excellent biocompatibility and degradability, as well as good drug penetration.
  • Polycaprolactone has good thermoplasticity, molding processability and environmental protection. With the improvement of environmental protection requirements, polycaprolactone is also expected to replace existing ordinary plastics and has huge market potential in the field of disposable packaging materials and mulching films.
  • organic peroxyacids such as peroxyacetic acid, trifluoroperoxyacetic acid, peroxybenzoic acid and m-chloroperoxybenzoic acid, etc.
  • cyclohexanone undergo the Beeyer-Villiger oxidation reaction to synthesize ⁇ -caprolactone.
  • the main method but the peroxyacid used in this traditional process is unstable, and the safety control is difficult.
  • the utilization of peroxyacid atoms is not high, and organic waste acids of the same amount will be produced, which seriously pollutes the environment.
  • the method of oxidizing cyclohexanone to synthesize ⁇ -caprolactone with oxygen or hydrogen peroxide as oxidant has become a research hotspot at home and abroad.
  • Oxygen as the oxidant in the Baeyer-Villiger reaction of cyclohexanone has the advantages of safety, few by-products, low cost and easy availability, and low environmental pollution.
  • the oxygen oxidizing ability is weak, and aldehydes must be added as a co-oxidant during the reaction. Oxygen oxidizes aldehydes. Peroxyacid, peroxyacid and ketone are then oxidized to synthesize ester.
  • Benzaldehyde The most commonly used co-oxidant is benzaldehyde, but the use efficiency of benzaldehyde is limited (the molar amount of benzaldehyde is generally 2-3 times the molar amount of oxygen), and the price of benzaldehyde is relatively high, and it turns into a cheap one during the reaction.
  • Benzoic acid has reduced economic value, leading to high economic costs.
  • the boiling points of benzoic acid and ⁇ -caprolactone are close, making separation difficult.
  • molecular oxygen was used as an oxidant and N-hydroxyl Phthalimide (NHPI) and azobisisobutyronitrile (AIBN) are used as catalysts to oxidize cyclohexanol to generate cyclohexanone and 1-hydroxy-1-peroxycyclohexane, and then InCl 3 is used as catalyst
  • NHPI N-hydroxyl Phthalimide
  • AIBN azobisisobutyronitrile
  • KA oil comes from cyclohexane air oxidation, the raw material cost is low, but the selectivity of ⁇ -caprolactone is low.
  • cyclohexanone and hydrogen peroxide produce more dicyclohexyl peroxide, such as 1-hydroxy- 1'-hydroperoxydicyclohexyl peroxide, 1,1'-dihydroxydicyclohexyl peroxide, 7,8,15,16-tetraoxadispiro[5.2.5.2]hexadecane, etc.
  • these dicyclohexyl peroxides can be converted into cyclohexanol and cyclohexanone by PPh 3 treatment, they will increase production costs.
  • InCl 3 is expensive and cannot be recycled.
  • HFIP is beneficial to the synthesis of ⁇ -caprolactone, but cyclohexanol
  • the conversion rate of HFIP is low, the amount of HFIP is large (the amount of HFIP is 30 times that of cyclohexanone), the price is expensive, and the process cost is high, which is not conducive to industrial production.
  • the four-coordinated Sn atom in the framework of the Sn-beta molecular sieve can accept electron pairs to form a Lewis acid center, which can combine with the lone pair of electrons in the carbonyl group, thus exhibiting excellent catalytic activity.
  • the reaction system contains more water, which is easy to hydrolyze the unstable ⁇ -caprolactone, especially in the presence of high concentrations of hydrogen peroxide. This hydrolysis reaction will be promoted, resulting in a lower yield of ⁇ -caprolactone.
  • the amount of hydrogen peroxide solution is large, the utilization rate of hydrogen peroxide is low, and the production cost is increased. Therefore, how to reduce the water content in the reaction system, improve the utilization rate of hydrogen peroxide and the selectivity and yield of ⁇ -caprolactone is of great significance for the development of safe, green and efficient ⁇ -caprolactone synthesis technology.
  • a method for preparing lactone compounds is provided.
  • molecular oxygen is used for the following formula
  • the ketone represented by (1) undergoes an oxidation reaction to obtain a lactone compound represented by the following formula (2), wherein the organic nitroxide radical precursor is a nitrogen-containing ring having a skeleton represented by the following formula (3)
  • the organic nitroxide radical precursor is a nitrogen-containing ring having a skeleton represented by the following formula (3)
  • R a and R b are the same or different, and represent an organic group having a carbon atom at the bonding site of the adjacent carbonyl carbon atom, and R a and R b are independently selected from alkane group, an alkenyl group, an alkynyl group, an alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R a and R b are bonded to each other with the adjacent carbonyl carbon atom to form a ring together;
  • R represents a protective group of a hydroxyl group or a hydrogen atom.
  • the organic nitroxide radical precursor, the free radical initiator and the alcohol can interact to generate H 2 O 2 in situ, and then, the H 2 generated in situ by the cyclic ketone O 2 and Sn-based catalysts are oxidized to generate corresponding lactones, which realizes the combination of in-situ synthesis of hydrogen peroxide and Baeyer-Villiger oxidation of cyclic ketones.
  • the above preparation method can catalyze the oxidation of cyclic ketones by hydrogen peroxide generated in situ, reduce the water content in the reaction system, reduce the hydrolysis of lactone compounds, and further improve the selectivity and yield of lactone compounds.
  • the alcohol is a secondary alcohol represented by the following formula (4),
  • R c and R d are the same or different and represent an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom.
  • R c and R d are independently selected from alkyl groups and alkenyl groups. , Alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, or R c and Rd are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
  • the alcohol is at least one of benzhydrol, 2-adamantanol, cyclohexanol, 2-methylcyclohexanol, and 1-phenylethanol.
  • the ketone is at least one of 2-adamantanone, cyclohexanone, cyclopentanone, 3-methylcyclohexanone, and 2-norbornone.
  • the molar ratio of the ketone to the alcohol is 0.5:1 to 4:1.
  • the organic nitroxide radical precursor is selected from the nitrogen-containing ring represented by the following formula (3-1), (3-2), (3-3) or (3-4) Compound,
  • R 1 , R 2 , and R 3 are independently selected from a hydrogen atom, an alkyl group, a cycloalkyl group, and an aryl group , Heterocycle, hydroxyl, nitro or halogen, or at least two of R 1 , R 2 , and R 3 form a ring.
  • the organic nitroxide radical precursor is selected from at least one of the nitrogen-containing cyclic compounds represented by the following formulas (3-5)-(3-16),
  • the organic nitroxide radical precursor is selected from N-hydroxysuccinimide represented by formula (3-5) and N-hydroxyphthalimide represented by formula (3-8) Dicarboximide, 2-hydroxyisoquinoline-1,3(2H,4H)-dione represented by formula (3-13), N-hydroxy-1,8 represented by formula (3-15) -At least one of naphthalimide and N-hydroxy 5-norbornene-2,3-dicarboximide represented by formula (3-16).
  • the free radical initiator includes at least one of azobisisobutyronitrile, azobisisovaleronitrile, azobisisoheptonitrile, and dimethyl azobisisobutyrate.
  • the molar ratio of the radical initiator to the organic nitroxide radical precursor is 0.2:1 to 1:1.
  • the Sn-based catalyst includes Sn-based fluorine-containing two-phase system catalyst, Sn-based molecular sieve, Sn-based mesoporous composite, Sn-based clay, Sn-based metal oxide, or Sn-based polymer catalyst. At least one.
  • the Sn-based catalyst is Sn-beta molecular sieve.
  • the molar ratio of the organic nitroxide radical precursor to the alcohol is 0.05:1 to 0.3:1.
  • the molar ratio of the Sn-based catalyst to the alcohol is 0.002:1-0.01:1, wherein the molar amount of the Sn-based catalyst is calculated based on the molar amount of Sn.
  • the oxidation reaction is carried out in a reaction system in which an organic solvent is used as the solvent.
  • the organic solvent includes 1,4-dioxane, methyl tert-butyl ether, ethyl acetate, and butyl acetate. , At least one of isopropyl acetate, chlorobenzene, and methyl benzoate.
  • the mass of the organic solvent is 1 g-4 g.
  • the temperature of the oxidation reaction is 60°C-85°C, and the reaction time is 4h-24h.
  • a preparation method of lactone compound, in the presence of the above-defined organic nitroxide radical precursor, Sn-based catalyst and free radical initiator, molecular oxygen is used to react the cyclic alcohol represented by the following formula (5) Perform oxidation to obtain a lactone compound represented by the following formula (6);
  • R e and R f are the same or different, representing an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom, and R e and R f are independently selected from alkane Group, alkenyl group, alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R e and R f are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
  • the cyclic alcohol synthesizes hydrogen peroxide in situ while also generating corresponding cyclic ketones, and the cyclic ketones generated in situ produce lactones under the action of hydrogen peroxide generated in situ and Sn-based catalysts.
  • Compound the combination of in-situ synthesis of hydrogen peroxide and Baeyer-Villiger oxidation reaction of cyclic ketones is also realized, which can also reduce the water content in the reaction system, reduce the hydrolysis of lactone compounds, and increase the selection of lactone compounds. Sex and yield.
  • the cyclic alcohol represented by formula (5) is oxidized in the presence of a ketone.
  • This ketone can correspond to the cyclic ketone represented by the above formula (1).
  • the ketone uses a cyclic ketone corresponding to the cyclic alcohol represented by formula (5). For example, when cyclohexanol is used for oxidation, cyclohexanone is used.
  • the molar ratio of the above ketone to the above cyclic alcohol is 0.5:1 to 4:1.
  • R a and R b are the same or different, and represent an organic group having a carbon atom at the bonding site of the adjacent carbonyl carbon atom, and R a and R b are independently selected from alkane group, an alkenyl group, an alkynyl group, an alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R a and R b are bonded to each other with the adjacent carbonyl carbon atom to form a ring together;
  • R represents a protective group of a hydroxyl group or a hydrogen atom.
  • the first preparation method of this application uses a one-pot method to mix organic nitroxide radical precursors, free radical initiators, alcohols, Sn-based catalysts and cyclic ketones. Under the oxidation of molecular oxygen, the organic nitroxides are free The base precursor, free radical initiator and alcohol interact to generate H 2 O 2 in situ, and the cyclic ketone is oxidized to the corresponding lactone under the action of the H 2 O 2 and Sn-based catalyst generated in situ, thereby realizing hydrogen peroxide Combination of in-situ synthesis and Baeyer-Villiger oxidation of cyclic ketones.
  • the cyclic ketone can be catalyzed and oxidized by the hydrogen peroxide generated in situ, the water content in the reaction system can be reduced, the hydrolysis of lactone compounds can be reduced, and the selectivity and yield of lactone compounds can be improved.
  • the ring formed by Ra and Rb bonded to each other and formed with adjacent carbonyl carbon atoms includes: 3-membered-20-membered alicyclic hydrocarbon ring (cycloalkane ring or cycloalkene Ring), preferably a 3- to 15-membered alicyclic hydrocarbon ring, more preferably a 3- to 12-membered alicyclic hydrocarbon ring, such as cyclopropane, cyclobutane, cyclopentane, cyclopentene, cyclohexene Alkenes, cyclooctane, cyclododecane, etc.; or, 2-membered to 4-membered bridged cyclic hydrocarbon ring or bridged cyclic heterocyclic ring, such as norbornene ring, norbornene ring, adamantane, etc.; or, 5 8-membered non-aromatic heterocyclic ring, such
  • the ring formed by R a and R b bonded with each other and the adjacent carbonyl carbon atoms also has optional substituents, such as halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, hydroxyl groups, alkoxy groups, and acyloxy groups. , Carboxyl group, substituted or unsubstituted amino group, alicyclic hydrocarbon group, aromatic hydrocarbon group, heterocyclic group, etc.
  • an aromatic or non-aromatic ring (hydrocarbon ring or heterocyclic ring) may be condensed on the ring formed by Ra and R b bonded to each other and formed together with adjacent carbonyl carbon atoms.
  • the substitution on the ring is preferably substitution at the 2, 3, and 4 positions.
  • the ketone in this application is 2-adamantanone, cyclohexanone, cyclopentanone, 2-methylcyclohexanone, 3-methylcyclohexanone, 2-norbornone At least one of.
  • the alcohol may be a secondary alcohol represented by formula (4),
  • R c and R d are the same or different, and represent an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom, including a hydrocarbon group or a heterocyclic group, or R c and R d are mutually Bonding and forming a ring with adjacent hydroxyl carbon atoms.
  • the hydrocarbyl group may be a linear or branched substituted hydrocarbyl group with various carbon chain lengths, including: aliphatic hydrocarbon groups with 1-20 carbon atoms such as alkyl, alkenyl, or alkynyl.
  • aliphatic hydrocarbon groups Preferably 1-15 aliphatic hydrocarbon groups, more preferably 1-10 aliphatic hydrocarbon groups; or, cyclopropyl, cyclobutyl, cyclopentyl, cyclopentenyl, cyclohexyl, cyclohexenyl, cycl
  • the heterocyclic group may include at least one of an oxygen-containing heterocycle, a sulfur-containing heterocycle, and a nitrogen-containing heterocycle, such as tetrahydrofuran, thiophene, thiazole, pyrrole, pyrrolidine, piperidine, Pyrazole, quinazoline, piperidine, oxazole, etc.
  • an oxygen-containing heterocycle such as tetrahydrofuran, thiophene, thiazole, pyrrole, pyrrolidine, piperidine, Pyrazole, quinazoline, piperidine, oxazole, etc.
  • the ring formed by R c and R d together with adjacent hydroxyl carbon atoms includes: 3-membered-20-membered alicyclic hydrocarbon ring (cycloalkane ring or cycloalkene ring), preferably 3-membered-15-membered ring
  • An alicyclic hydrocarbon ring more preferably a 3- to 12-membered alicyclic hydrocarbon ring, such as cyclopropane, cyclobutane, cyclopentane, cyclopentene, cyclohexene, cyclooctane, cyclododecane, etc.
  • 2-membered 4-membered bridged cyclic hydrocarbon ring or bridged cyclic heterocyclic ring such as norbornane ring, norbornene ring, adamantane, etc.
  • 5-membered 8-membered non-aromatic heterocyclic ring For example, tetrahydrofuran, pyrrolidine, piperidine, etc.
  • the above-mentioned organic groups and R c and R d bond to each other and form a ring together with the adjacent hydroxyl carbon atoms, which also have optional substituents, such as halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, hydroxyl groups, and alkoxy groups.
  • substituents such as halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, hydroxyl groups, and alkoxy groups.
  • an aromatic or non-aromatic ring (hydrocarbon ring or heterocyclic ring) may be condensed on the aforementioned ring.
  • the substitution on the ring is preferably substitution at the 2, 3, and 4 positions.
  • the alcohol may also be at least one of benzhydrol, 2-adamantanol, cyclohexanol, 2-methylcyclohexanol, and 1-phenylethanol.
  • the molar ratio of the ketone to the alcohol is 0.5:1 to 4:1.
  • the organic nitroxide radical precursor uses a nitrogen-containing cyclic compound containing a skeleton represented by formula (3), which serves as a catalyst for in-situ generation of hydrogen peroxide from the oxidation of alcohol in the preparation reaction system of the lactone compound.
  • R represents a protective group of a hydroxyl group or a hydrogen atom, and is preferably a hydrogen atom.
  • R can use the protective group for the hydroxyl group generally used in the field of organic synthesis, preferably a group capable of forming an acetal or hemiacetal with the hydroxyl group, or from carboxylic acid, sulfonic acid, carbonic acid Hydrolyzable protective groups such as acyl, sulfonyl, alkoxycarbonyl, carbamoyl, etc., which can be removed by hydrolysis, obtained by removing hydroxyl groups from acids such as carbamic acid, sulfuric acid, phosphoric acid, and boric acid.
  • the organic nitroxide radical precursor is selected from the nitrogen-containing cyclic ring represented by the following formula (3-1), (3-2), (3-3) or (3-4) Compound,
  • R 1 , R 2 , and R 3 are independently selected from a hydrogen atom, an alkyl group, a cycloalkyl group, and an aryl group , Heterocycle, hydroxyl, nitro or halogen, or at least two of R 1 , R 2 , and R 3 form a ring.
  • alkyl group can be selected from alkyl groups with 1-8 carbon atoms
  • cycloalkyl groups can be selected from alkyl groups with 3-7 carbon atoms
  • aromatic groups can be selected from benzene ring, pyridine, anthracene, pyrrole ring, etc., heterocycle It can be selected from a five-membered ring or a six-membered ring containing N and S.
  • the substituents R 1 and R 2 may be substituted independently or form a ring.
  • This ring can be a saturated ring or an unsaturated ring; this ring can be a carbocyclic ring or a carbocyclic heterocyclic ring.
  • R 1 , R 2 , and R 3 may be substituted independently, or may form a ring.
  • This ring may be a saturated ring or an unsaturated ring.
  • R 1 , R 2 , and R 3 may still be further substituted with other functional groups, and may be alkyl, cycloalkyl, aromatic, heterocyclic, hydroxyl, nitro, halogen, or hydrogen atoms.
  • the organic nitroxide radical precursor is selected from at least one of the nitrogen-containing cyclic compounds represented by the following formulas (3-5)-(3-16),
  • the organic nitroxide radical precursor is selected from the group consisting of N-hydroxysuccinimide (NHS) represented by formula (3-5) and formula (3-8) N-hydroxyphthalimide (NHPI), 2-hydroxyisoquinoline-1,3(2H,4H)-dione (HQD) represented by formula (3-13), formula (3-15) ) Shown in N-hydroxy-1,8-naphthalimide, formula (3-16) shown in N-hydroxy 5-norbornene-2,3-dicarboximide (HONB) At least one of.
  • NHS N-hydroxysuccinimide
  • NHPI N-hydroxyphthalimide
  • HQD 2-hydroxyisoquinoline-1,3(2H,4H)-dione
  • HONB N-hydroxy 5-norbornene-2,3-dicarboximide
  • the molar ratio of the organic nitroxide radical precursor to the alcohol is 0.05:1-0.3:1.
  • the free radical initiator is beneficial to increase the generation of free radicals from the organic nitroxide free radical precursor, thereby increasing the conversion rate of alcohol.
  • Free radical initiators include at least one of azobisisobutyronitrile (AIBN), azobisisovaleronitrile (AMBN), azobisisoheptonitrile (ABVN), and dimethyl azobisisobutyrate (AIBME) One kind.
  • the molar ratio of the radical initiator to the organic nitroxide radical precursor is 0.2:1 to 1:1.
  • Sn-based catalysts can be homogeneous catalyst materials or Sn-based heterogeneous catalyst materials, including Sn-based fluorine-containing two-phase system catalysts, Sn-based molecular sieves, Sn-based mesoporous composites, Sn-based clays, and Sn-based metal oxidation At least one of the Sn-based polymer catalyst.
  • the Sn-based catalyst is a Sn-beta molecular sieve.
  • the content of Sn in the Sn-beta molecular sieve can be changed appropriately.
  • the amount of Sn-beta molecular sieve can also be changed accordingly.
  • the molar ratio of the above-mentioned Sn-based catalyst to the above-mentioned alcohol is 0.002:1-0.01:1, wherein the molar amount of the Sn-based catalyst is calculated based on the molar amount of Sn.
  • an organic solvent is also added to the preparation method, specifically the organic nitroxide radical precursor, radical initiator, alcohol, Sn-based catalyst, and ketone are mixed with the organic solvent, and then in an oxygen-containing atmosphere Under the oxidation reaction.
  • the above-mentioned organic solvent includes at least one of 1,4-dioxane, methyl tert-butyl ether, ethyl acetate, butyl acetate, isopropyl acetate, chlorobenzene, and methyl benzoate. It is preferably 1,4-dioxane, isopropyl acetate or methyl benzoate, and more preferably 1,4-dioxane.
  • the mass of the organic solvent is 1 g-4 g.
  • molecular oxygen which can be pure oxygen, oxygen-enriched air, air, or one or more diluted oxygen from inert gases such as nitrogen, helium, and argon.
  • the molecular oxygen is a mixed gas of pure oxygen, 5% oxygen and 95% nitrogen.
  • the pressure of the above oxidation reaction can be any pressure from normal pressure to high pressure, but the higher the pressure, the more by-products and the more the lactone compound will decompose. Therefore, in one or more embodiments, the reaction pressure is 0.1 MPa -0.5MPa, preferably normal pressure.
  • the reaction temperature also has a great influence on the oxidation reaction. The higher the temperature, the higher the conversion rate. However, a higher temperature will also increase the generation of side reactions and reduce the selectivity of lactone compounds, and high temperature may cause the loss of Sn-based catalysts. live.
  • the temperature of the oxidation reaction is 60°C-85°C, and the time of the oxidation reaction is 4h-24h.
  • the above-mentioned oxidation reaction can be carried out in the presence of oxygen or in the flow of oxygen, and can be carried out by commonly used methods such as batch, semi-batch, and continuous. Reactors such as circulating reactors and bubbling reactors can be used.
  • the product post-treatment step may include separation and purification of lactone compounds, by-product ketones, and recovery of Sn-based catalysts.
  • the specific post-treatment process includes: cooling the completely reacted mixed solution to room temperature, distilling off the solvent, and then rectifying the remaining reaction liquid to separate the lactone compound and the by-product ketone, and recovering the Sn-based catalyst, and the Sn-based catalyst is washed , It can be used repeatedly after drying.
  • R e and R f are the same or different, representing an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom, and R e and R f are independently selected from alkane Group, alkenyl group, alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R e and R f are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
  • the cyclic alcohol synthesizes hydrogen peroxide in situ while also generating the corresponding cyclic ketone.
  • the cyclic ketone generated in situ generates hydrogen peroxide and Sn-based catalyst in situ. Under the action of the production of lactone compounds.
  • the ring formed by R e and R f bonded to each other and formed with adjacent hydroxyl carbon atoms includes: 3-membered-20-membered lipid Cyclic hydrocarbon ring (cycloalkane ring or cycloalkene ring), preferably 3- to 15-membered alicyclic hydrocarbon ring, more preferably 3- to 12-membered alicyclic hydrocarbon ring, such as cyclopropane, cyclobutane , Cyclopentane, cyclopentene, cyclohexene, cyclooctane, cyclododecane, etc.; or, 2 to 4 member bridged cyclic hydrocarbon ring or bridged cyclic heterocyclic ring, such as norbornane ring, norbornane ring, or Borene ring, adamantane, etc.; or, 5-membered-8-membered
  • the ring formed by R e and R f bonded to each other and formed with adjacent hydroxyl carbon atoms also has optional substituents, such as halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, hydroxyl groups, alkoxy groups, and acyloxy groups. , Carboxyl, substituted or unsubstituted amino, alicyclic hydrocarbon group, aromatic hydrocarbon group, heterocyclic group, etc.
  • an aromatic or non-aromatic ring (hydrocarbon ring or heterocyclic ring) may be condensed on the aforementioned ring.
  • the substitution on the ring is preferably substitution at the 2, 3, and 4 positions.
  • the cyclic alcohol in the second lactone compound is at least one of 2-adamantanol, cyclohexanol, and 2-methylcyclohexanol.
  • the second method for preparing a lactone compound it is preferable to oxidize the cyclic alcohol represented by formula (5) in the presence of a ketone.
  • This ketone can correspond to the cyclic ketone represented by the above formula (1).
  • the ketone uses a cyclic ketone corresponding to the cyclic alcohol represented by formula (5). For example, when cyclohexanol is used for oxidation, cyclohexanone is used.
  • the molar ratio of the above ketone to the above cyclic alcohol is 0.5:1 to 4:1.
  • the preparation methods of the two lactone compounds provided in the examples of this application can both generate hydrogen peroxide in situ and be used in conjunction with a Sn-based catalyst to catalyze the oxidation of cyclic ketones to synthesize lactones, thereby realizing the in-situ synthesis of hydrogen peroxide and the synthesis of cyclic ketones.
  • the combination of Baeyer-Villiger oxidation reaction has simple process and strong operability.
  • the in-situ synthesis of hydrogen peroxide can not only reduce the water content in the reaction system, reduce lactone hydrolysis, and improve the selectivity and yield of lactones, but also avoid the storage and transportation of hydrogen peroxide, making it safer, more reliable, and better. Industrial application prospects.
  • the raw materials in this application are readily available and low in cost, and the by-products are ketones with industrial application value, which improves the economic feasibility of the preparation process.
  • the conversion rate of alcohol, the selectivity of ketones, and the selectivity of lactones were measured by gas chromatography.
  • the gas chromatograph is Agilent 7820A (Agilent DB-35ms column, 30m ⁇ 0.32mm ⁇ 0.25 ⁇ m; FID detector), the detection method adopts the internal standard method, with naphthalene as the internal standard substance.
  • the conversion rate of ketone (Cketone), the selectivity of ester (Slactone), and the yield of ester (Y lactone ) are calculated on the basis of ketone.
  • the calculation method is as follows:
  • the preparation method of Sn-beta molecular sieve is: the preparation of Sn-beta molecular sieve by the method of dealumination and doping, reference (ACS Catalysis, 2014, 4, 8, 2801-2810).
  • Weigh 2g of Al-Beta molecular sieve (the manufacturer is Nankai University Catalyst Factory, the molar ratio of SiO 2 to Al 2 O 3 is 25) and add it to a round bottom flask containing 54g of nitric acid solution (the concentration of nitric acid solution is 13 mol/L), 100 Heat at reflux for 20h.
  • dealuminated Beta molecular sieve Filter and wash with distilled water to neutrality, and then dry in a blast oven at 110°C for 12 hours to obtain dealuminated Beta molecular sieve. Then weigh an appropriate amount of 0.05g dimethyltin dichloride and add it to 1.0g dealuminated Beta molecular sieve (the Sn mass percentage in the Sn-beta molecular sieve prepared by ICP-AES detection is 2.2wt%), and grind in an agate mortar 20 minutes, and finally calcined in a muffle furnace at 550°C for 4 hours to obtain Sn-beta molecular sieves.
  • the mass percentage of Sn in the Sn-beta molecular sieve can be changed as needed. When the content of Sn changes, the amount of Sn-beta molecular sieve in the following examples will also be changed accordingly.
  • the amount of Sn-beta molecular sieve is based on the mass percentage of Sn.
  • the preparation method of Sn-Y, Sn-MCM-41 and Sn-USY molecular sieve is the same as that of Sn-beta molecular sieve.
  • the raw material HY molecular sieve (the molar ratio of SiO 2 and Al 2 O 3 is 5.1), MCM-41 (SiO 2 and The manufacturers of Al 2 O 3 molar ratio of 25) and H-USY (SiO 2 to Al 2 O 3 molar ratio of 5.4) are both Nankai University Catalyst Factory.
  • Example 1 Without adding the organic nitroxide free radical precursor and free radical initiator, Example 1 was repeated. After detection and analysis, the cyclohexanol conversion rate was ⁇ 1%, and no target product was generated.
  • Example 1 Example 8 and Example 9 that when the amount of the organic nitroxide radical precursor remains unchanged, as the amount of the radical initiator increases, the alcohol conversion rate increases, indicating that free radical initiation
  • the increase in the amount of the agent is beneficial to the oxidation of cyclohexanol, but when the amount of free radical initiator increases to 20% of cyclohexanol and the AIBN/NHPI reaches 1:1, the conversion rate of cyclohexanol increases significantly, but the internal The selectivity of esters is significantly reduced, and the total selection of cyclohexanone and caprolactone is also less than 90%.
  • Example 1 and Examples 10-12 it can be seen from Example 1 and Examples 10-12 that when the dosage ratio of AIBNI and NHPI is 0.5:1, as the dosage of NHPI and AIBN increases, the alcohol conversion rate increases, indicating that increasing the dosage of NHPI and AIBN is beneficial The oxidation of cyclohexanol, but when the dosages of NHPI and AIBN are 30% and 15% of cyclohexanol, the selectivity of caprolactone is significantly reduced.
  • NHPI and AIBN have the best effect when the amounts of NHPI and AIBN are respectively 20% and 10% of cyclohexanol.
  • Example 1 The feeding moles of cyclohexanol, organic nitroxide radical precursor NHPI, radical initiator AIBN, solvent and cyclohexanone remained unchanged, and Example 1 was repeated with different types and amounts of Sn-based catalysts. The results are shown in the table below. 4.
  • Example 1 was repeated without adding Sn-based catalyst. After detection and analysis, the conversion rate of cyclohexanol was 41%, of which 93% was converted into cyclohexanone, and only 6% was converted into caprolactone, indicating that the Sn-based catalyst mainly participates in ketones.
  • the catalytic oxidation process of oxidation to ester, and the Sn-based catalyst is very important in the reaction system of this application.
  • Sn-beta molecular sieves have better catalytic effects.
  • Cyclohexanol, organic nitroxide radical precursor NHPI, free radical initiator AIBN, solvent and Sn-beta molecular sieve catalyst have the same number of moles.
  • Example 1 with different amounts of cyclohexanone. The results are shown in the table below. 5.
  • Example 1 The 1,4-dioxane was replaced with acetonitrile, isopropyl acetate, and methyl benzoate respectively, and Example 1 was repeated. The results are shown in Table 6 below.
  • the 1,4-dioxane was replaced with acetonitrile, and Example 1 was repeated. After detection and analysis, the conversion rate of cyclohexanol was 51%, of which 16% was converted into cyclohexanone, and only 31% was converted into caprolactone.
  • reaction solvent has a greater influence on the selectivity of caprolactone and cyclohexanone, compared with isopropyl acetate, methyl benzoate, and 1,4-dioxane.
  • hexacyclic ring has higher selectivity for cyclohexanone and caprolactone.
  • Example 1 was repeated by adjusting different reaction temperatures, and the results are shown in Table 7 below.
  • reaction temperature has a certain influence on the reaction.
  • the increase of the reaction temperature is beneficial to increase the conversion rate of cyclohexanol, but when the temperature reaches 85°C, cyclohexanone and caprolactone The selectivity is greatly reduced. Therefore, under the premise of ensuring high selectivity of cyclohexanone and caprolactone (total selectivity greater than 90%), the reaction temperature is preferably 75°C.
  • Example 1 was repeated by adjusting different reaction times, and the results are shown in Table 8 below.
  • reaction time also has a certain influence on the reaction. Increasing the reaction time is beneficial to increase the conversion rate of cyclohexanol, but it will lead to a decrease in the selectivity of cyclohexanone and caprolactone.
  • Example 1 was repeated by adjusting the different dosages of 1,4-dioxane as the solvent.
  • Table 9 The results are shown in Table 9 below.
  • Example 2 The difference from Example 1 is that instead of generating H 2 O 2 in situ, the catalytic oxidation reaction is carried out by adding H 2 O 2. Specifically, in a 25 mL three-necked flask connected with an O 2 balloon, add 5 mmol of cyclohexanone, 4 g of 1,4-dioxane, 68 mg of Sn-beta molecular sieve, a dosage of 1 mmol of H 2 O 2 and a reaction temperature of 75°C. , Stir the reaction for 12h. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
  • Example 1 and Comparative Examples 5-9 that in the reaction system of Sn-beta molecular sieve catalyzed by H 2 O 2 to oxidize cyclohexanone to synthesize caprolactone, the conversion rate of cyclohexanone is similar and low, mainly due to The amount of H 2 O 2 added is low (the molar amount of H 2 O 2 is 20% of the molar amount of cyclohexanone), and the addition of NHPI is beneficial to improve the selectivity of caprolactone and the utilization of H 2 O 2.
  • the addition of AIBN has It is beneficial to improve the selectivity of caprolactone, but the utilization rate of H 2 O 2 is not significantly improved.
  • the addition of cyclohexanol is beneficial to increase the selectivity of caprolactone.
  • in-situ H 2 O 2 has a better oxidation effect than external H 2 O 2 (30wt%).
  • Example 1 Using different alcohols and ketones as reactants, respectively, Example 1 was repeated, and the results are shown in Table 11.

Abstract

Disclosed is a method for preparing a lactone compound, the method comprising performing an oxidation reaction on a cyclic ketone using molecular oxygen in the presence of an organic nitrogen-oxygen radical precursor, a free radical initiator, an alcohol and a Sn-based catalyst, or performing an oxidation reaction on a cyclic alcohol using molecular oxygen in the presence of an organic nitrogen-oxygen radical precursor, a Sn-based catalyst and a free radical initiator.

Description

内酯类化合物的制备方法Preparation method of lactone compound
相关申请Related application
本申请要求2019年11月28日申请的,申请号为201911190807.5,发明名称为“内酯类化合物的制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on November 28, 2019, the application number is 201911190807.5, and the invention title is "Method for Preparation of Lactone Compounds", the entire content of which is incorporated in this application by reference.
技术领域Technical field
本申请涉及有机化学合成技术领域,具体涉及一种内酯类化合物的制备方法。This application relates to the technical field of organic chemistry synthesis, in particular to a method for preparing lactone compounds.
背景技术Background technique
内酯类化合物是指氧化取代或非取代环酮类化合物生成相应的化合物,其中以ε-己内酯应用最为广泛。ε-己内酯是一种重要的化工中间体,主要用于生产聚己内酯,也可与其他酯类共聚或共混改性合成高分子聚合物。聚己内酯因具有优良的生物兼容性和可降解性,以及良好的渗药性,在医疗材料领域具有广泛的应用。聚己内酯具有良好的热塑性、成型加工性和环保性,随着环保要求的提高,聚己内酯还有望代替现有普通塑料,在一次性包装材料和地膜领域具有巨大的市场潜力。Lactone compounds refer to oxidation of substituted or unsubstituted cyclic ketone compounds to generate corresponding compounds, of which ε-caprolactone is the most widely used. ε-caprolactone is an important chemical intermediate, mainly used in the production of polycaprolactone, and can also be copolymerized or blended with other esters to synthesize high molecular polymers. Polycaprolactone has a wide range of applications in the field of medical materials due to its excellent biocompatibility and degradability, as well as good drug penetration. Polycaprolactone has good thermoplasticity, molding processability and environmental protection. With the improvement of environmental protection requirements, polycaprolactone is also expected to replace existing ordinary plastics and has huge market potential in the field of disposable packaging materials and mulching films.
目前,有机过氧酸(如过氧乙酸、三氟过氧乙酸、过氧苯甲酸和间氯过氧苯甲酸等)和环己酮发生Beayer-Villiger氧化反应合成ε-己内酯仍是最主要的方法,但是这种传统工艺使用的过氧酸是不稳定的,安全控制难度大,过氧酸原子利用率不高,会产生等物质的量的有机废酸,严重污染环境。近年来,以氧气或过氧化氢为氧化剂,氧化环己酮合成ε-己内酯的方法成为国内外研究热点。At present, organic peroxyacids (such as peroxyacetic acid, trifluoroperoxyacetic acid, peroxybenzoic acid and m-chloroperoxybenzoic acid, etc.) and cyclohexanone undergo the Beeyer-Villiger oxidation reaction to synthesize ε-caprolactone. The main method, but the peroxyacid used in this traditional process is unstable, and the safety control is difficult. The utilization of peroxyacid atoms is not high, and organic waste acids of the same amount will be produced, which seriously pollutes the environment. In recent years, the method of oxidizing cyclohexanone to synthesize ε-caprolactone with oxygen or hydrogen peroxide as oxidant has become a research hotspot at home and abroad.
氧气作为环己酮Baeyer-Villiger反应的氧化剂具有安全、副产物少、廉价易得、对环境污染小等优点,但氧气氧化能力弱,反应过程中要加入醛类作为共氧化剂,氧气氧化醛生成过氧酸,过氧酸再氧化酮合成酯。最常使用的共氧化剂为苯甲醛,然而苯甲醛利用效率有限(苯甲醛的摩尔用量一般为氧气的摩尔用量的2-3倍),且苯甲醛价格较高,在反应过程中转变为廉价的苯甲酸,经济价值降低,导致经济成本过高。此外,苯甲酸与ε-己内酯沸点接近,分离难度大。Oxygen as the oxidant in the Baeyer-Villiger reaction of cyclohexanone has the advantages of safety, few by-products, low cost and easy availability, and low environmental pollution. However, the oxygen oxidizing ability is weak, and aldehydes must be added as a co-oxidant during the reaction. Oxygen oxidizes aldehydes. Peroxyacid, peroxyacid and ketone are then oxidized to synthesize ester. The most commonly used co-oxidant is benzaldehyde, but the use efficiency of benzaldehyde is limited (the molar amount of benzaldehyde is generally 2-3 times the molar amount of oxygen), and the price of benzaldehyde is relatively high, and it turns into a cheap one during the reaction. Benzoic acid has reduced economic value, leading to high economic costs. In addition, the boiling points of benzoic acid and ε-caprolactone are close, making separation difficult.
Fukuda(Tetrahedron Letters,2001,42,3479-3481)等人报道了以环己醇与环己酮的混合物(KA油)为原料合成ε-己内酯,先以分子氧为氧化剂,N-羟基邻苯二甲酰亚胺(NHPI)和偶氮二异丁腈(AIBN)为催化剂,氧化环己醇生成环己酮和1-羟基-1-过氧环己烷,然后以InCl 3为催化剂催化氧化环己酮生成ε-己内酯,环己醇的转化率为80%,ε-己内酯的选择性(基于环己醇的转化量)为33.3%,环己酮的选择性(基于环己醇的转化量)为41.7%。KA油来自于环己烷空气氧化,原料成本低,但是ε-己内酯的选择性较低,反应过程中环己酮和过氧化氢产生较多二环己基过氧化物,如1-羟基-1'-氢化过氧二环己基过氧化物、1,1'-二羟基二环己基过氧化物、7,8,15,16-四氧杂二螺[5.2.5.2]十六烷等。虽然这些二环己基过氧化物可经PPh 3处理转变成环己醇和环己酮,但会增加生产成本。此外,InCl 3价格贵且不能回收利用。 Fukuda (Tetrahedron Letters, 2001, 42, 3479-3481) et al. reported that the mixture of cyclohexanol and cyclohexanone (KA oil) was used as a raw material to synthesize ε-caprolactone. First, molecular oxygen was used as an oxidant and N-hydroxyl Phthalimide (NHPI) and azobisisobutyronitrile (AIBN) are used as catalysts to oxidize cyclohexanol to generate cyclohexanone and 1-hydroxy-1-peroxycyclohexane, and then InCl 3 is used as catalyst Catalytic oxidation of cyclohexanone to ε-caprolactone, the conversion rate of cyclohexanol is 80%, the selectivity of ε-caprolactone (based on the conversion amount of cyclohexanol) is 33.3%, and the selectivity of cyclohexanone ( Based on the conversion amount of cyclohexanol) was 41.7%. KA oil comes from cyclohexane air oxidation, the raw material cost is low, but the selectivity of ε-caprolactone is low. During the reaction, cyclohexanone and hydrogen peroxide produce more dicyclohexyl peroxide, such as 1-hydroxy- 1'-hydroperoxydicyclohexyl peroxide, 1,1'-dihydroxydicyclohexyl peroxide, 7,8,15,16-tetraoxadispiro[5.2.5.2]hexadecane, etc. Although these dicyclohexyl peroxides can be converted into cyclohexanol and cyclohexanone by PPh 3 treatment, they will increase production costs. In addition, InCl 3 is expensive and cannot be recycled.
Kamae(Bull.Chem.Soc.Jpn.2009,82,7:891-895)等人报道了在1,1,1,3,3,3-六氟异丙醇(HFIP)和/或对甲苯磺酸(p-TsOH)中,二环己基过氧化物可转变成己内酯。专利WO2008108072公开报道了在NHPI存在下,利用分子氧对环己醇进行氧化,然后利用HFIP进行处理得到ε-己内酯。在氧气气氛中对60mmol环己醇、120mmol环己酮、6mmol NHPI、3mmol AIBN和30mL HFIP的混合物搅拌20h,反应温度348K,环己醇的转化率为8.3%,环己酮的转化率为33.6%,己内酯的选择性(基于环己酮的转化量)为71.4%。Du(Molecular Catalysis 2019,467,24-2)等人报道了以HFIP为溶剂,NHPI和硝酸铈铵催化氧气氧化KA油生成己内酯,HFIP有利于ε-己内酯合成,但是环己醇的转化率低,HFIP用量大(HFIP用量是环己酮的30倍),价格昂贵,工艺成本高,不利于实现工业化生产。Kamae (Bull.Chem.Soc.Jpn.2009,82,7:891-895) et al. reported that 1,1,1,3,3,3-hexafluoroisopropanol (HFIP) and/or p-toluene In sulfonic acid (p-TsOH), dicyclohexyl peroxide can be converted to caprolactone. Patent WO2008108072 publicly reported that in the presence of NHPI, molecular oxygen was used to oxidize cyclohexanol, and then treated with HFIP to obtain ε-caprolactone. Stir a mixture of 60mmol cyclohexanol, 120mmol cyclohexanone, 6mmol NHPI, 3mmol AIBN and 30mL HFIP in an oxygen atmosphere for 20h, the reaction temperature is 348K, the conversion rate of cyclohexanol is 8.3%, and the conversion rate of cyclohexanone is 33.6 %, the selectivity of caprolactone (based on the conversion amount of cyclohexanone) is 71.4%. Du (Molecular Catalysis 2019,467,24-2) et al. reported that using HFIP as a solvent, NHPI and cerium ammonium nitrate catalyze the oxidation of KA oil by oxygen to generate caprolactone. HFIP is beneficial to the synthesis of ε-caprolactone, but cyclohexanol The conversion rate of HFIP is low, the amount of HFIP is large (the amount of HFIP is 30 times that of cyclohexanone), the price is expensive, and the process cost is high, which is not conducive to industrial production.
过氧化氢作为绿色氧化剂,反应后副产物只有水,对环境友好,因此越来越受到重视。专利US 6,531,615公开报道了以HMS-C-SbF 3为催化剂,70wt%H 2O 2为氧化剂,催化环己酮合成ε-己内酯,反应温度为343K,ε-己内酯的收率为40.3%。然而,使用高浓度过氧化氢存在腐蚀和爆炸的安全隐患,从工业安全生产的角度来看,以低浓度过氧化氢为氧化剂是一种理想选择,但低浓度过氧化氢氧化能力较弱,需要借助高效的催化剂。 As a green oxidant, hydrogen peroxide has only water as a by-product after the reaction, which is environmentally friendly, so it has attracted more and more attention. Patent US 6,531,615 publicly reported that HMS-C-SbF 3 was used as a catalyst and 70wt% H 2 O 2 was used as an oxidant to catalyze the synthesis of ε-caprolactone from cyclohexanone. The reaction temperature was 343K and the yield of ε-caprolactone was 40.3%. However, the use of high-concentration hydrogen peroxide has potential safety hazards of corrosion and explosion. From the perspective of industrial safety production, using low-concentration hydrogen peroxide as an oxidant is an ideal choice, but low-concentration hydrogen peroxide has a weak ability to oxidize it. Need to rely on efficient catalysts.
Corma(Nature,2001,412,423-425)等人报道了在含氟体系中水热合成出Sn-beta分子筛,并用于催化H 2O 2和环己酮发生Baeyer-Villiger反应合成ε-己内酯,在反应温度为90℃,反应3h,35wt%H 2O 2(H 2O 2的摩尔用量为环己酮的摩尔量的1.5倍),环己酮的转化率达到52%,ε-己内酯的选择性大于98%。Sn-beta分子筛骨架中的四配位Sn原子能够接受电子对,形成Lewis酸中心,能够与羰基中孤对电子结合,从而表现出优异的催化活性。但由于过氧化氢水溶液本身带入的水以及反应生成的水,使得反应体系中含有较多水,容易使不稳定的ε-己内酯发生水解,特别是在高浓度过氧化氢存在时,将促进这种水解反应,导致ε-己内酯收率较低。此外,过氧化氢溶液用量较多,过氧化氢利用率较低,增大了生产成本。因此如何降低反应体系中的水含量,提高过氧化氢利用率和ε-己内酯的选择性和收率,对于开发安全绿色高效的ε-己内酯合成技术具有重要意义。 Corma (Nature, 2001, 412, 423-425) et al. reported that Sn-beta molecular sieves were hydrothermally synthesized in a fluorine-containing system and used to catalyze the Baeyer-Villiger reaction of H 2 O 2 and cyclohexanone to synthesize ε-caprolactone , At a reaction temperature of 90°C, reacting for 3 hours, 35wt% H 2 O 2 ( the molar amount of H 2 O 2 is 1.5 times the molar amount of cyclohexanone), the conversion rate of cyclohexanone reaches 52%, ε-hexanone The selectivity of lactones is greater than 98%. The four-coordinated Sn atom in the framework of the Sn-beta molecular sieve can accept electron pairs to form a Lewis acid center, which can combine with the lone pair of electrons in the carbonyl group, thus exhibiting excellent catalytic activity. However, due to the water brought in by the aqueous hydrogen peroxide solution and the water produced by the reaction, the reaction system contains more water, which is easy to hydrolyze the unstable ε-caprolactone, especially in the presence of high concentrations of hydrogen peroxide. This hydrolysis reaction will be promoted, resulting in a lower yield of ε-caprolactone. In addition, the amount of hydrogen peroxide solution is large, the utilization rate of hydrogen peroxide is low, and the production cost is increased. Therefore, how to reduce the water content in the reaction system, improve the utilization rate of hydrogen peroxide and the selectivity and yield of ε-caprolactone is of great significance for the development of safe, green and efficient ε-caprolactone synthesis technology.
发明内容Summary of the invention
根据本申请的各种实施例,提供一种内酯类化合物的制备方法,在有机氮氧自由基前体、自由基引发剂、醇和Sn基催化剂的存在下,利用分子态氧对下述式(1)表示的酮进行氧化反应,得到下述式(2)表示的内酯类化合物,其中,所述有机氮氧自由基前体为具有下述式(3)表示的骨架的含氮环状化合物;According to various embodiments of the present application, a method for preparing lactone compounds is provided. In the presence of organic nitroxide radical precursors, radical initiators, alcohols and Sn-based catalysts, molecular oxygen is used for the following formula The ketone represented by (1) undergoes an oxidation reaction to obtain a lactone compound represented by the following formula (2), wherein the organic nitroxide radical precursor is a nitrogen-containing ring having a skeleton represented by the following formula (3) Like compound;
Figure PCTCN2020117864-appb-000001
Figure PCTCN2020117864-appb-000001
Figure PCTCN2020117864-appb-000002
Figure PCTCN2020117864-appb-000002
式(1)和式(2)中,R a、R b相同或不同,表示在与相邻的羰基碳原子键合部位具有碳原子的有机基团,R a、R b独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,R a和R b相互键合并与相邻的羰基碳原子一起成环; In formula (1) and formula (2), R a and R b are the same or different, and represent an organic group having a carbon atom at the bonding site of the adjacent carbonyl carbon atom, and R a and R b are independently selected from alkane group, an alkenyl group, an alkynyl group, an alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R a and R b are bonded to each other with the adjacent carbonyl carbon atom to form a ring together;
Figure PCTCN2020117864-appb-000003
Figure PCTCN2020117864-appb-000003
式(3)中,R表示羟基的保护基团或氢原子。In the formula (3), R represents a protective group of a hydroxyl group or a hydrogen atom.
上述制备方法中,在分子态氧的氧化作用下,有机氮氧自由基前体、自由基引发剂和醇能够相互作用原位生成H 2O 2,然后,环酮在原位生成的H 2O 2和Sn基催化剂的作用下氧化生成相应的内酯,实现了过氧化氢原位合成与环酮Baeyer-Villiger氧化反应的联合。 In the above preparation method, under the oxidation of molecular oxygen, the organic nitroxide radical precursor, the free radical initiator and the alcohol can interact to generate H 2 O 2 in situ, and then, the H 2 generated in situ by the cyclic ketone O 2 and Sn-based catalysts are oxidized to generate corresponding lactones, which realizes the combination of in-situ synthesis of hydrogen peroxide and Baeyer-Villiger oxidation of cyclic ketones.
因此,上述制备方法可以通过原位生成的过氧化氢催化氧化环酮,降低反应体系中的水含量,减少内酯类化合物的水解,进而可以提高内酯类化合物的选择性和收率。Therefore, the above preparation method can catalyze the oxidation of cyclic ketones by hydrogen peroxide generated in situ, reduce the water content in the reaction system, reduce the hydrolysis of lactone compounds, and further improve the selectivity and yield of lactone compounds.
在其中一个实施例中,所述醇为下述式(4)表示的仲醇,In one of the embodiments, the alcohol is a secondary alcohol represented by the following formula (4),
Figure PCTCN2020117864-appb-000004
Figure PCTCN2020117864-appb-000004
式(4)中,R c、R d相同或不同,表示在与相邻的羟基碳原子键合部位具有碳原子的有机基团,R c、R d独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,或者R c和R d相互键合并与相邻的羟基碳原子一起成环。 In formula (4), R c and R d are the same or different and represent an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom. R c and R d are independently selected from alkyl groups and alkenyl groups. , Alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, or R c and Rd are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
在其中一个实施例中,所述醇为二苯甲醇、2-金刚烷醇、环己醇、2-甲基环己醇、1-苯乙醇中的至少一种。In one of the embodiments, the alcohol is at least one of benzhydrol, 2-adamantanol, cyclohexanol, 2-methylcyclohexanol, and 1-phenylethanol.
在其中一个实施例中,所述酮为2-金刚烷酮、环己酮、环戊酮、3-甲基环己酮、2-降冰片酮中的至少一种。In one of the embodiments, the ketone is at least one of 2-adamantanone, cyclohexanone, cyclopentanone, 3-methylcyclohexanone, and 2-norbornone.
在其中一个实施例中,所述酮与所述醇的摩尔比为0.5:1-4:1。In one of the embodiments, the molar ratio of the ketone to the alcohol is 0.5:1 to 4:1.
在其中一个实施例中,所述有机氮氧自由基前体选自如下式(3-1)、(3-2)、(3-3)或(3-4)所示 的含氮环状化合物,In one of the embodiments, the organic nitroxide radical precursor is selected from the nitrogen-containing ring represented by the following formula (3-1), (3-2), (3-3) or (3-4) Compound,
Figure PCTCN2020117864-appb-000005
Figure PCTCN2020117864-appb-000005
式(3-1)、(3-2)、(3-3)或(3-4)中,R 1、R 2、R 3独立地选自氢原子、烷基、环烷基、芳香基、杂环、羟基、硝基或卤素,或者R 1、R 2、R 3至少两个成环。 In formulas (3-1), (3-2), (3-3) or (3-4), R 1 , R 2 , and R 3 are independently selected from a hydrogen atom, an alkyl group, a cycloalkyl group, and an aryl group , Heterocycle, hydroxyl, nitro or halogen, or at least two of R 1 , R 2 , and R 3 form a ring.
在其中一个实施例中,所述有机氮氧自由基前体选自如下式(3-5)-(3-16)所示的含氮环状化合物中的至少一种,In one of the embodiments, the organic nitroxide radical precursor is selected from at least one of the nitrogen-containing cyclic compounds represented by the following formulas (3-5)-(3-16),
Figure PCTCN2020117864-appb-000006
Figure PCTCN2020117864-appb-000006
在其中一个实施例中,所述有机氮氧自由基前体选自式(3-5)所示的N-羟基丁二酰亚胺、式(3-8)所示的N-羟基邻苯二甲酰亚胺、式(3-13)所示的2-羟基异喹啉-1,3(2H,4H)-二酮、式(3-15)所示的N-羟基-1,8-萘二甲酰亚胺、式(3-16)所示的N-羟基5-降冰片烯-2,3-二甲酰亚胺中的至少一种。In one of the embodiments, the organic nitroxide radical precursor is selected from N-hydroxysuccinimide represented by formula (3-5) and N-hydroxyphthalimide represented by formula (3-8) Dicarboximide, 2-hydroxyisoquinoline-1,3(2H,4H)-dione represented by formula (3-13), N-hydroxy-1,8 represented by formula (3-15) -At least one of naphthalimide and N-hydroxy 5-norbornene-2,3-dicarboximide represented by formula (3-16).
在其中一个实施例中,所述自由基引发剂包括偶氮二异丁腈、偶氮二异戊腈、偶氮二异庚腈、偶氮二异丁酸二甲酯中的至少一种。In one of the embodiments, the free radical initiator includes at least one of azobisisobutyronitrile, azobisisovaleronitrile, azobisisoheptonitrile, and dimethyl azobisisobutyrate.
在其中一个实施例中,所述自由基引发剂与所述有机氮氧自由基前体的摩尔比为0.2:1-1:1。In one of the embodiments, the molar ratio of the radical initiator to the organic nitroxide radical precursor is 0.2:1 to 1:1.
在其中一个实施例中,所述Sn基催化剂包括Sn基含氟双相体系催化剂、Sn基分子筛、Sn基介孔复合物、Sn基粘土、Sn基金属氧化物或Sn基聚合物催化剂中的至少一种。In one of the embodiments, the Sn-based catalyst includes Sn-based fluorine-containing two-phase system catalyst, Sn-based molecular sieve, Sn-based mesoporous composite, Sn-based clay, Sn-based metal oxide, or Sn-based polymer catalyst. At least one.
在其中一个实施例中,所述Sn基催化剂为Sn-beta分子筛。In one of the embodiments, the Sn-based catalyst is Sn-beta molecular sieve.
在其中一个实施例中,所述有机氮氧自由基前体与所述醇的摩尔比为0.05:1-0.3:1。In one of the embodiments, the molar ratio of the organic nitroxide radical precursor to the alcohol is 0.05:1 to 0.3:1.
在其中一个实施例中,所述Sn基催化剂与所述醇的摩尔比为0.002:1-0.01:1,其中,所述Sn基催化剂的摩尔用量以Sn的摩尔量计算。In one of the embodiments, the molar ratio of the Sn-based catalyst to the alcohol is 0.002:1-0.01:1, wherein the molar amount of the Sn-based catalyst is calculated based on the molar amount of Sn.
在其中一个实施例中,所述氧化反应在有机溶剂作为溶剂的反应体系下进行,所述有机溶剂包括1,4-二氧六环、甲基叔丁基醚、乙酸乙酯、乙酸丁酯、乙酸异丙酯、氯苯、苯甲酸甲酯中的至少一种。In one of the embodiments, the oxidation reaction is carried out in a reaction system in which an organic solvent is used as the solvent. The organic solvent includes 1,4-dioxane, methyl tert-butyl ether, ethyl acetate, and butyl acetate. , At least one of isopropyl acetate, chlorobenzene, and methyl benzoate.
在其中一个实施例中,以1mmol的所述醇计,所述有机溶剂的质量为1g-4g。In one of the embodiments, based on 1 mmol of the alcohol, the mass of the organic solvent is 1 g-4 g.
在其中一个实施例中,所述氧化反应的温度为60℃-85℃,反应时间为4h-24h。In one of the embodiments, the temperature of the oxidation reaction is 60°C-85°C, and the reaction time is 4h-24h.
一种内酯类化合物的制备方法,在上述所定义的有机氮氧自由基前体、Sn基催化剂以及自由基引发剂的存在下,利用分子态氧对下述式(5)表示的环醇进行氧化,得到下述式(6)表示的内酯类化合物;A preparation method of lactone compound, in the presence of the above-defined organic nitroxide radical precursor, Sn-based catalyst and free radical initiator, molecular oxygen is used to react the cyclic alcohol represented by the following formula (5) Perform oxidation to obtain a lactone compound represented by the following formula (6);
Figure PCTCN2020117864-appb-000007
Figure PCTCN2020117864-appb-000007
式(5)和式(6)中,R e、R f相同或不同,表示在与相邻的羟基碳原子键合部位具有碳原子的有机基团,R e、R f独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,R e和R f相互键合并与相邻的羟基碳原子一起成环。 In formula (5) and formula (6), R e and R f are the same or different, representing an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom, and R e and R f are independently selected from alkane Group, alkenyl group, alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R e and R f are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
在上述制备方法中,环醇在原位合成过氧化氢的同时还生成相应的环酮,该原位生成的环酮在原位生成的过氧化氢以及Sn基催化剂的作用下生产内酯类化合物。从而,也实现了过氧化氢原位合成与环酮Baeyer-Villiger氧化反应的联合,也可以降低反应体系中的水含量,减少内酯类化合物的水解,进而也可以提高内酯类化合物的选择性和收率。In the above preparation method, the cyclic alcohol synthesizes hydrogen peroxide in situ while also generating corresponding cyclic ketones, and the cyclic ketones generated in situ produce lactones under the action of hydrogen peroxide generated in situ and Sn-based catalysts. Compound. Thus, the combination of in-situ synthesis of hydrogen peroxide and Baeyer-Villiger oxidation reaction of cyclic ketones is also realized, which can also reduce the water content in the reaction system, reduce the hydrolysis of lactone compounds, and increase the selection of lactone compounds. Sex and yield.
在其中一个实施例中,在酮的存在下对式(5)表示的环醇进行氧化。该酮,可对应上述式(1)所表示的环酮。在一个或多个的实施例中,该酮使用对应与式(5)表示的环醇的环酮。例如,使用环己醇进行氧化时,使用环己酮。In one embodiment, the cyclic alcohol represented by formula (5) is oxidized in the presence of a ketone. This ketone can correspond to the cyclic ketone represented by the above formula (1). In one or more embodiments, the ketone uses a cyclic ketone corresponding to the cyclic alcohol represented by formula (5). For example, when cyclohexanol is used for oxidation, cyclohexanone is used.
上述酮与上述环醇的摩尔比为0.5:1-4:1。The molar ratio of the above ketone to the above cyclic alcohol is 0.5:1 to 4:1.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下通过实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions, and advantages of the present application clearer, the following examples are used to further describe the present application in detail. It should be understood that the specific embodiments described here are only used to explain the application, and are not used to limit the application.
本申请实施例提供的第一种内酯类化合物的制备方法中,在有机氮氧自由基前体、自由基引发剂、醇和Sn基催化剂的存在下,利用分子态氧对下述式(1)表示的酮进行氧化,得到下述式(2)表示的内酯类化合物,其中,所述有机氮氧自由基前体为具有下述式(3)表示的骨架的含氮环状化合物;In the preparation method of the first lactone compound provided by the embodiment of the application, in the presence of an organic nitroxide radical precursor, a free radical initiator, an alcohol and a Sn-based catalyst, molecular oxygen is used for the following formula (1 The ketone represented by) is oxidized to obtain a lactone compound represented by the following formula (2), wherein the organic nitroxide radical precursor is a nitrogen-containing cyclic compound having a skeleton represented by the following formula (3);
Figure PCTCN2020117864-appb-000008
Figure PCTCN2020117864-appb-000008
式(1)和式(2)中,R a、R b相同或不同,表示在与相邻的羰基碳原子键合部位具有碳原子的有机基团,R a、R b独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,R a和R b相互键合并与相邻的羰基碳原子一起成环; In formula (1) and formula (2), R a and R b are the same or different, and represent an organic group having a carbon atom at the bonding site of the adjacent carbonyl carbon atom, and R a and R b are independently selected from alkane group, an alkenyl group, an alkynyl group, an alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R a and R b are bonded to each other with the adjacent carbonyl carbon atom to form a ring together;
Figure PCTCN2020117864-appb-000009
Figure PCTCN2020117864-appb-000009
式(3)中,R表示羟基的保护基团或氢原子。In the formula (3), R represents a protective group of a hydroxyl group or a hydrogen atom.
本申请的第一种制备方法,采用一锅法将有机氮氧自由基前体、自由基引发剂、醇、Sn基催化剂和环酮混合,在分子态氧的氧化作用下,有机氮氧自由基前体、自由基引发剂和醇相互作用原位生成H 2O 2,环酮在原位生成的H 2O 2和Sn基催化剂的作用下氧化生成相应的内酯,实现了过氧化氢原位合成与环酮Baeyer-Villiger氧化反应的联合。从而,可以通过原位生成的过氧化氢催化氧化环酮,降低反应体系中的水含量,减少内酯类化合物的水解,进而可以提高内酯类化合物的选择性和收率。 The first preparation method of this application uses a one-pot method to mix organic nitroxide radical precursors, free radical initiators, alcohols, Sn-based catalysts and cyclic ketones. Under the oxidation of molecular oxygen, the organic nitroxides are free The base precursor, free radical initiator and alcohol interact to generate H 2 O 2 in situ, and the cyclic ketone is oxidized to the corresponding lactone under the action of the H 2 O 2 and Sn-based catalyst generated in situ, thereby realizing hydrogen peroxide Combination of in-situ synthesis and Baeyer-Villiger oxidation of cyclic ketones. Therefore, the cyclic ketone can be catalyzed and oxidized by the hydrogen peroxide generated in situ, the water content in the reaction system can be reduced, the hydrolysis of lactone compounds can be reduced, and the selectivity and yield of lactone compounds can be improved.
本申请中式(1)表示的酮中,R a和R b相互键合并与相邻的羰基碳原子一起形成的环包括:3元-20元的脂环式烃环(环烷烃环或环烯烃环),优选为3元-15元的脂环式烃环,更优选为3元-12元的脂环式烃环,例如环丙烷、环丁烷、环戊烷、环戊烯、环己烯、环辛烷、环十二烷等;或者,2元-4元的桥环式烃环或桥环式杂环,例如降冰片烷环、降冰片烯环、金刚烷等;或者,5元-8元的非芳香性杂环,例如四氢呋喃、吡咯烷、哌啶等。 In the ketone represented by formula (1) in the present application, the ring formed by Ra and Rb bonded to each other and formed with adjacent carbonyl carbon atoms includes: 3-membered-20-membered alicyclic hydrocarbon ring (cycloalkane ring or cycloalkene Ring), preferably a 3- to 15-membered alicyclic hydrocarbon ring, more preferably a 3- to 12-membered alicyclic hydrocarbon ring, such as cyclopropane, cyclobutane, cyclopentane, cyclopentene, cyclohexene Alkenes, cyclooctane, cyclododecane, etc.; or, 2-membered to 4-membered bridged cyclic hydrocarbon ring or bridged cyclic heterocyclic ring, such as norbornene ring, norbornene ring, adamantane, etc.; or, 5 8-membered non-aromatic heterocyclic ring, such as tetrahydrofuran, pyrrolidine, piperidine, etc.
R a和R b相互键合并与相邻的羰基碳原子一起形成的环还具有任选的取代基,例如卤素原子、烷基、链烯基、炔基、羟基、烷氧基、酰氧基、羧基、取代或未取代氨基、脂环式烃基、芳香族烃基、杂环 基团等。另外,R a和R b相互键合并与相邻的羰基碳原子一起形成的环上还可以缩合有芳香性或非芳香性的环(烃环或杂环)。环上的取代优选2、3、4位取代。 The ring formed by R a and R b bonded with each other and the adjacent carbonyl carbon atoms also has optional substituents, such as halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, hydroxyl groups, alkoxy groups, and acyloxy groups. , Carboxyl group, substituted or unsubstituted amino group, alicyclic hydrocarbon group, aromatic hydrocarbon group, heterocyclic group, etc. In addition, an aromatic or non-aromatic ring (hydrocarbon ring or heterocyclic ring) may be condensed on the ring formed by Ra and R b bonded to each other and formed together with adjacent carbonyl carbon atoms. The substitution on the ring is preferably substitution at the 2, 3, and 4 positions.
在一个或多个实施例中,本申请中酮为2-金刚烷酮、环己酮、环戊酮、2-甲基环己酮、3-甲基环己酮、2-降冰片酮中的至少一种。In one or more embodiments, the ketone in this application is 2-adamantanone, cyclohexanone, cyclopentanone, 2-methylcyclohexanone, 3-methylcyclohexanone, 2-norbornone At least one of.
在一个或多个实施例中,醇可以为式(4)表示的仲醇,In one or more embodiments, the alcohol may be a secondary alcohol represented by formula (4),
Figure PCTCN2020117864-appb-000010
Figure PCTCN2020117864-appb-000010
式(4)中,R c、R d相同或不同,表示在与相邻的羟基碳原子键合部位具有碳原子的有机基团,包括烃基或杂环基团,或者R c和R d相互键合并与相邻的羟基碳原子一起成环。 In formula (4), R c and R d are the same or different, and represent an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom, including a hydrocarbon group or a heterocyclic group, or R c and R d are mutually Bonding and forming a ring with adjacent hydroxyl carbon atoms.
在一个或多个实施例中,烃基可以为各种碳链长度的直链或支链取代的烃基,包括:烷基、链烯基或炔基等碳原子数为1-20的脂肪族烃基,优选为1-15的脂肪族烃基,更优选为1-10的脂肪族烃基;或者,环丙基、环丁基、环戊基、环戊烯基、环己基、环己烯基、环辛基、环十二烷基等3-20元的脂环式烃基(环烷基或环烯基);或者,苯基、萘基、蒽基、菲基、芴基等碳原子数为6-18的芳香族烃基等。In one or more embodiments, the hydrocarbyl group may be a linear or branched substituted hydrocarbyl group with various carbon chain lengths, including: aliphatic hydrocarbon groups with 1-20 carbon atoms such as alkyl, alkenyl, or alkynyl. , Preferably 1-15 aliphatic hydrocarbon groups, more preferably 1-10 aliphatic hydrocarbon groups; or, cyclopropyl, cyclobutyl, cyclopentyl, cyclopentenyl, cyclohexyl, cyclohexenyl, cyclo 3-20 membered alicyclic hydrocarbon groups (cycloalkyl or cycloalkenyl) such as octyl and cyclododecyl; or, phenyl, naphthyl, anthracenyl, phenanthryl, fluorenyl and other carbon atoms with 6 -18 aromatic hydrocarbon groups and so on.
在一个或多个实施例中,杂环基团可以包括含氧杂环、含硫杂环、含氮杂环中的至少一种,例如四氢呋喃、噻吩、噻唑、吡咯、吡咯烷、哌啶、吡唑、喹唑啉、哌啶、恶唑等。In one or more embodiments, the heterocyclic group may include at least one of an oxygen-containing heterocycle, a sulfur-containing heterocycle, and a nitrogen-containing heterocycle, such as tetrahydrofuran, thiophene, thiazole, pyrrole, pyrrolidine, piperidine, Pyrazole, quinazoline, piperidine, oxazole, etc.
R c和R d相互键合并与相邻的羟基碳原子一起形成的环包括:3元-20元的脂环式烃环(环烷烃环或环烯烃环),优选为3元-15元的脂环式烃环,更优选为3元-12元的脂环式烃环,例如环丙烷、环丁烷、环戊烷、环戊烯、环己烯、环辛烷、环十二烷等;或者,2元-4元的桥环式烃环或桥环式杂环,例如降冰片烷环、降冰片烯环、金刚烷等;或者,5元-8元的非芳香性杂环,例如四氢呋喃、吡咯烷、哌啶等。 The ring formed by R c and R d together with adjacent hydroxyl carbon atoms includes: 3-membered-20-membered alicyclic hydrocarbon ring (cycloalkane ring or cycloalkene ring), preferably 3-membered-15-membered ring An alicyclic hydrocarbon ring, more preferably a 3- to 12-membered alicyclic hydrocarbon ring, such as cyclopropane, cyclobutane, cyclopentane, cyclopentene, cyclohexene, cyclooctane, cyclododecane, etc. ; Or, 2-membered 4-membered bridged cyclic hydrocarbon ring or bridged cyclic heterocyclic ring, such as norbornane ring, norbornene ring, adamantane, etc.; or, 5-membered 8-membered non-aromatic heterocyclic ring, For example, tetrahydrofuran, pyrrolidine, piperidine, etc.
上述有机基团以及R c和R d相互键合并与相邻的羟基碳原子一起形成的环还具有任选的取代基,例如卤素原子、烷基、链烯基、炔基、羟基、烷氧基、酰氧基、羧基、取代或未取代氨基、脂环式烃基、芳香族烃基、杂环基团等。另外,上述环上还可以缩合有芳香性或非芳香性的环(烃环或杂环)。环上的取代优选2、3、4位取代。 The above-mentioned organic groups and R c and R d bond to each other and form a ring together with the adjacent hydroxyl carbon atoms, which also have optional substituents, such as halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, hydroxyl groups, and alkoxy groups. Group, acyloxy group, carboxyl group, substituted or unsubstituted amino group, alicyclic hydrocarbon group, aromatic hydrocarbon group, heterocyclic group, etc. In addition, an aromatic or non-aromatic ring (hydrocarbon ring or heterocyclic ring) may be condensed on the aforementioned ring. The substitution on the ring is preferably substitution at the 2, 3, and 4 positions.
在一个或多个实施例中,醇还可以为二苯甲醇、2-金刚烷醇、环己醇、2-甲基环己醇、1-苯乙醇中的至少一种。In one or more embodiments, the alcohol may also be at least one of benzhydrol, 2-adamantanol, cyclohexanol, 2-methylcyclohexanol, and 1-phenylethanol.
上述酮与上述醇的摩尔比为0.5:1-4:1。The molar ratio of the ketone to the alcohol is 0.5:1 to 4:1.
本申请中,有机氮氧自由基前体使用含式(3)所表示的骨架的含氮环状化合物,在上述内酯类化合物的制备反应体系中作为催化醇氧化原位产生过氧化氢的试剂,In the present application, the organic nitroxide radical precursor uses a nitrogen-containing cyclic compound containing a skeleton represented by formula (3), which serves as a catalyst for in-situ generation of hydrogen peroxide from the oxidation of alcohol in the preparation reaction system of the lactone compound. Reagents,
Figure PCTCN2020117864-appb-000011
Figure PCTCN2020117864-appb-000011
式(3)中,R表示羟基的保护基团或氢原子,优选为氢原子。In the formula (3), R represents a protective group of a hydroxyl group or a hydrogen atom, and is preferably a hydrogen atom.
R作为羟基的保护基团,可以使用在有机合成领域中通常使用的羟基的保护基团,优选为能够与羟基形成缩醛或半缩醛的基团,或者,从羧酸、磺酸、碳酸、氨基甲酸、硫酸、磷酸、硼酸等酸上除去羟基而得到的如酰基、磺酰基、烷氧羰基、氨基甲酰基等能够通过水解而脱离的水解性保护基团。As the protective group for the hydroxyl group, R can use the protective group for the hydroxyl group generally used in the field of organic synthesis, preferably a group capable of forming an acetal or hemiacetal with the hydroxyl group, or from carboxylic acid, sulfonic acid, carbonic acid Hydrolyzable protective groups such as acyl, sulfonyl, alkoxycarbonyl, carbamoyl, etc., which can be removed by hydrolysis, obtained by removing hydroxyl groups from acids such as carbamic acid, sulfuric acid, phosphoric acid, and boric acid.
在一个或多个实施例中,有机氮氧自由基前体选自如下式(3-1)、(3-2)、(3-3)或(3-4)所示的含氮环状化合物,In one or more embodiments, the organic nitroxide radical precursor is selected from the nitrogen-containing cyclic ring represented by the following formula (3-1), (3-2), (3-3) or (3-4) Compound,
Figure PCTCN2020117864-appb-000012
Figure PCTCN2020117864-appb-000012
式(3-1)、(3-2)、(3-3)或(3-4)中,R 1、R 2、R 3独立地选自氢原子、烷基、环烷基、芳香基、杂环、羟基、硝基或卤素,或者R 1、R 2、R 3至少两个成环。 In formulas (3-1), (3-2), (3-3) or (3-4), R 1 , R 2 , and R 3 are independently selected from a hydrogen atom, an alkyl group, a cycloalkyl group, and an aryl group , Heterocycle, hydroxyl, nitro or halogen, or at least two of R 1 , R 2 , and R 3 form a ring.
上述烷基可选自1-8个碳原子的烷基,环烷基可选自3-7个碳原子的烷基,芳香基可选自苯环、吡啶、蒽、吡咯环等,杂环可选自含N、S的五元环或六元环。The above-mentioned alkyl group can be selected from alkyl groups with 1-8 carbon atoms, cycloalkyl groups can be selected from alkyl groups with 3-7 carbon atoms, and aromatic groups can be selected from benzene ring, pyridine, anthracene, pyrrole ring, etc., heterocycle It can be selected from a five-membered ring or a six-membered ring containing N and S.
当有机氮氧自由基前体为式(3-1)或(3-2)时,取代基R 1和R 2既可独自取代,也可成环。此环可以是饱和环,也可以是不饱和环;此环可以是碳环,也可以碳杂环。 When the organic nitroxide radical precursor is the formula (3-1) or (3-2), the substituents R 1 and R 2 may be substituted independently or form a ring. This ring can be a saturated ring or an unsaturated ring; this ring can be a carbocyclic ring or a carbocyclic heterocyclic ring.
当有机氮氧自由基前体为式(3-3)或(3-4)时,R 1、R 2、R 3可独立取代,也可成环。此环可以是饱和环,也可以是不饱和环。 When the organic nitroxide radical precursor is of formula (3-3) or (3-4), R 1 , R 2 , and R 3 may be substituted independently, or may form a ring. This ring may be a saturated ring or an unsaturated ring.
上述取代基R 1、R 2、R 3仍可进一步被其他官能团取代,可以是烷基、环烷基、芳香基、杂环、羟基、硝基、卤素、氢原子。 The above-mentioned substituents R 1 , R 2 , and R 3 may still be further substituted with other functional groups, and may be alkyl, cycloalkyl, aromatic, heterocyclic, hydroxyl, nitro, halogen, or hydrogen atoms.
在一个或多个实施例中,所述有机氮氧自由基前体选自如下式(3-5)-(3-16)所示的含氮环状化合物中的至少一种,In one or more embodiments, the organic nitroxide radical precursor is selected from at least one of the nitrogen-containing cyclic compounds represented by the following formulas (3-5)-(3-16),
Figure PCTCN2020117864-appb-000013
Figure PCTCN2020117864-appb-000013
在一个或多个实施例中,所述有机氮氧自由基前体选自式(3-5)所示的N-羟基丁二酰亚胺(NHS)、式(3-8)所示的N-羟基邻苯二甲酰亚胺(NHPI)、式(3-13)所示的2-羟基异喹啉-1,3(2H,4H)-二酮(HQD)、式(3-15)所示的N-羟基-1,8-萘二甲酰亚胺、式(3-16)所示的N-羟基5-降冰片烯-2,3-二甲酰亚胺(HONB)中的至少一种。In one or more embodiments, the organic nitroxide radical precursor is selected from the group consisting of N-hydroxysuccinimide (NHS) represented by formula (3-5) and formula (3-8) N-hydroxyphthalimide (NHPI), 2-hydroxyisoquinoline-1,3(2H,4H)-dione (HQD) represented by formula (3-13), formula (3-15) ) Shown in N-hydroxy-1,8-naphthalimide, formula (3-16) shown in N-hydroxy 5-norbornene-2,3-dicarboximide (HONB) At least one of.
上述有机氮氧自由基前体与上述醇的摩尔比为0.05:1-0.3:1。The molar ratio of the organic nitroxide radical precursor to the alcohol is 0.05:1-0.3:1.
本申请中,自由基引发剂有利于提高有机氮氧自由基前体产生自由基,从而能提高醇的转化率。自由基引发剂包括偶氮二异丁腈(AIBN)、偶氮二异戊腈(AMBN)、偶氮二异庚腈(ABVN)、偶氮二异丁酸二甲酯(AIBME)中的至少一种。In this application, the free radical initiator is beneficial to increase the generation of free radicals from the organic nitroxide free radical precursor, thereby increasing the conversion rate of alcohol. Free radical initiators include at least one of azobisisobutyronitrile (AIBN), azobisisovaleronitrile (AMBN), azobisisoheptonitrile (ABVN), and dimethyl azobisisobutyrate (AIBME) One kind.
上述自由基引发剂和上述有机氮氧自由基前体的摩尔比为0.2:1-1:1。The molar ratio of the radical initiator to the organic nitroxide radical precursor is 0.2:1 to 1:1.
本申请中,Sn基催化剂可以为均相催化剂材料或者Sn基异相催化剂材料,包括Sn基含氟双相体系催化剂、Sn基分子筛、Sn基介孔复合物、Sn基粘土、Sn基金属氧化物、Sn基聚合物催化剂中的至少一种。In this application, Sn-based catalysts can be homogeneous catalyst materials or Sn-based heterogeneous catalyst materials, including Sn-based fluorine-containing two-phase system catalysts, Sn-based molecular sieves, Sn-based mesoporous composites, Sn-based clays, and Sn-based metal oxidation At least one of the Sn-based polymer catalyst.
在一个或多个实施例中,Sn基催化剂为Sn-beta分子筛。Sn-beta分子筛中的Sn的含量可以进行适当改变,当Sn的含量发生变化后,Sn-beta分子筛的用量也可相应改变。In one or more embodiments, the Sn-based catalyst is a Sn-beta molecular sieve. The content of Sn in the Sn-beta molecular sieve can be changed appropriately. When the content of Sn changes, the amount of Sn-beta molecular sieve can also be changed accordingly.
上述Sn基催化剂与上述醇的摩尔比为0.002:1-0.01:1,其中,所述Sn基催化剂的摩尔用量以Sn的摩尔量计算。The molar ratio of the above-mentioned Sn-based catalyst to the above-mentioned alcohol is 0.002:1-0.01:1, wherein the molar amount of the Sn-based catalyst is calculated based on the molar amount of Sn.
在一个或多个实施例中,制备方法中还加入有机溶剂,具体为将有机氮氧自由基前体、自由基引发剂、醇、Sn基催化剂和酮与有机溶剂混合后,在含氧气氛下进行氧化反应。In one or more embodiments, an organic solvent is also added to the preparation method, specifically the organic nitroxide radical precursor, radical initiator, alcohol, Sn-based catalyst, and ketone are mixed with the organic solvent, and then in an oxygen-containing atmosphere Under the oxidation reaction.
上述有机溶剂包括1,4-二氧六环、甲基叔丁基醚、乙酸乙酯、乙酸丁酯、乙酸异丙酯、氯苯、苯 甲酸甲酯中的至少一种。优选为1,4-二氧六环、乙酸异丙酯或者苯甲酸甲酯,更优选为1,4-二氧六环。The above-mentioned organic solvent includes at least one of 1,4-dioxane, methyl tert-butyl ether, ethyl acetate, butyl acetate, isopropyl acetate, chlorobenzene, and methyl benzoate. It is preferably 1,4-dioxane, isopropyl acetate or methyl benzoate, and more preferably 1,4-dioxane.
以1mmol的所述醇计,所述有机溶剂的质量为1g-4g。Based on 1 mmol of the alcohol, the mass of the organic solvent is 1 g-4 g.
本申请中,对分子态氧没有明显限制,可以为纯氧、富氧空气、空气,也可以是氮气、氦气、氩气等非活性气体的一种或多种稀释后的氧气。在一个或多个实施例中,所述分子态氧为纯氧、5%氧气和95%氮气混合气。In this application, there is no obvious limitation on molecular oxygen, which can be pure oxygen, oxygen-enriched air, air, or one or more diluted oxygen from inert gases such as nitrogen, helium, and argon. In one or more embodiments, the molecular oxygen is a mixed gas of pure oxygen, 5% oxygen and 95% nitrogen.
上述氧化反应的压力可以为常压至高压的任意压强,但压力越高,副产物越多,内酯类化合物分解也越多,所以,在一个或多个实施例中,反应压力为0.1MPa-0.5MPa,优选为常压。The pressure of the above oxidation reaction can be any pressure from normal pressure to high pressure, but the higher the pressure, the more by-products and the more the lactone compound will decompose. Therefore, in one or more embodiments, the reaction pressure is 0.1 MPa -0.5MPa, preferably normal pressure.
反应温度对氧化反应也有很大的影响,温度越高,转化率越高,然而更高的温度也将增加副反应的产生并降低内酯类化合物的选择性,并且高温可能导致Sn基催化剂失活。在一个或多个实施例中,上述氧化反应的温度为60℃-85℃,氧化反应的时间为4h-24h。The reaction temperature also has a great influence on the oxidation reaction. The higher the temperature, the higher the conversion rate. However, a higher temperature will also increase the generation of side reactions and reduce the selectivity of lactone compounds, and high temperature may cause the loss of Sn-based catalysts. live. In one or more embodiments, the temperature of the oxidation reaction is 60°C-85°C, and the time of the oxidation reaction is 4h-24h.
上述氧化反应可以在氧气存在下或氧气的流通下进行,通过间歇式、半间歇式、连续式等通常使用的方法进行。可使用循环反应器、鼓泡反应器等反应器。The above-mentioned oxidation reaction can be carried out in the presence of oxygen or in the flow of oxygen, and can be carried out by commonly used methods such as batch, semi-batch, and continuous. Reactors such as circulating reactors and bubbling reactors can be used.
上述氧化反应结束后,产物后处理步骤可以包括分离提纯内酯类化合物、副产物酮以及回收Sn基催化剂。具体后处理过程包括:反应完全的混合溶液冷却至室温,蒸馏出溶剂,然后将其余的反应液经过精馏分离出内酯类化合物和副产物酮,并回收Sn基催化剂,Sn基催化剂经洗涤、烘干后可多次重复使用。After the above oxidation reaction is completed, the product post-treatment step may include separation and purification of lactone compounds, by-product ketones, and recovery of Sn-based catalysts. The specific post-treatment process includes: cooling the completely reacted mixed solution to room temperature, distilling off the solvent, and then rectifying the remaining reaction liquid to separate the lactone compound and the by-product ketone, and recovering the Sn-based catalyst, and the Sn-based catalyst is washed , It can be used repeatedly after drying.
本申请实施例提供的第二种内酯类化合物的制备方法中,在上述所定义的有机氮氧自由基前体、Sn基催化剂以及自由基引发剂的存在下,利用分子态氧对下述式(5)表示的环醇进行氧化,得到下述式(6)表示的内酯类化合物;In the preparation method of the second lactone compound provided in the examples of the application, in the presence of the above-defined organic nitroxide radical precursor, Sn-based catalyst and free radical initiator, molecular oxygen is used for the following The cyclic alcohol represented by the formula (5) is oxidized to obtain a lactone compound represented by the following formula (6);
Figure PCTCN2020117864-appb-000014
Figure PCTCN2020117864-appb-000014
式(5)和式(6)中,R e、R f相同或不同,表示在与相邻的羟基碳原子键合部位具有碳原子的有机基团,R e、R f独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,R e和R f相互键合并与相邻的羟基碳原子一起成环。 In formula (5) and formula (6), R e and R f are the same or different, representing an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom, and R e and R f are independently selected from alkane Group, alkenyl group, alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R e and R f are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
在第二种内酯类化合物的制备方法中,环醇在原位合成过氧化氢的同时还生成相应的环酮,该原位生成的环酮在原位生成的过氧化氢以及Sn基催化剂的作用下生产内酯类化合物。In the second preparation method of lactone compounds, the cyclic alcohol synthesizes hydrogen peroxide in situ while also generating the corresponding cyclic ketone. The cyclic ketone generated in situ generates hydrogen peroxide and Sn-based catalyst in situ. Under the action of the production of lactone compounds.
第二种内酯类化合物的制备方法中,式(4)表示的环醇中,R e和R f相互键合并与相邻的羟基碳原子一起形成的环包括:3元-20元的脂环式烃环(环烷烃环或环烯烃环),优选为3元-15元的脂环式烃环,更优选为3元-12元的脂环式烃环,例如环丙烷、环丁烷、环戊烷、环戊烯、环己烯、环辛烷、环十二烷等;或者,2元-4元的桥环式烃环或桥环式杂环,例如降冰片烷环、降冰片烯环、金刚烷等;或者,5元-8元的非芳香性杂环,例如四氢呋喃、吡咯烷、哌啶等。 In the second method for preparing lactone compounds, in the cyclic alcohol represented by formula (4), the ring formed by R e and R f bonded to each other and formed with adjacent hydroxyl carbon atoms includes: 3-membered-20-membered lipid Cyclic hydrocarbon ring (cycloalkane ring or cycloalkene ring), preferably 3- to 15-membered alicyclic hydrocarbon ring, more preferably 3- to 12-membered alicyclic hydrocarbon ring, such as cyclopropane, cyclobutane , Cyclopentane, cyclopentene, cyclohexene, cyclooctane, cyclododecane, etc.; or, 2 to 4 member bridged cyclic hydrocarbon ring or bridged cyclic heterocyclic ring, such as norbornane ring, norbornane ring, or Borene ring, adamantane, etc.; or, 5-membered-8-membered non-aromatic heterocyclic ring, such as tetrahydrofuran, pyrrolidine, piperidine, etc.
R e和R f相互键合并与相邻的羟基碳原子一起形成的环还具有任选的取代基,例如卤素原子、烷基、链烯基、炔基、羟基、烷氧基、酰氧基、羧基、取代或未取代氨基、脂环式烃基、芳香族烃基、杂环基团等。另外,上述环上还可以缩合有芳香性或非芳香性的环(烃环或杂环)。环上的取代优选2、3、4位取代。 The ring formed by R e and R f bonded to each other and formed with adjacent hydroxyl carbon atoms also has optional substituents, such as halogen atoms, alkyl groups, alkenyl groups, alkynyl groups, hydroxyl groups, alkoxy groups, and acyloxy groups. , Carboxyl, substituted or unsubstituted amino, alicyclic hydrocarbon group, aromatic hydrocarbon group, heterocyclic group, etc. In addition, an aromatic or non-aromatic ring (hydrocarbon ring or heterocyclic ring) may be condensed on the aforementioned ring. The substitution on the ring is preferably substitution at the 2, 3, and 4 positions.
在一个或多个实施例中,第二种内酯类化合物中环醇为2-金刚烷醇、环己醇、2-甲基环己醇中的至少一种。In one or more embodiments, the cyclic alcohol in the second lactone compound is at least one of 2-adamantanol, cyclohexanol, and 2-methylcyclohexanol.
第二种内酯类化合物的制备方法中,优选在酮的存在下对式(5)表示的环醇进行氧化。该酮,可对应上述式(1)所表示的环酮。在一个或多个的实施例中,该酮使用对应与式(5)表示的环醇的环酮。例如,使用环己醇进行氧化时,使用环己酮。In the second method for preparing a lactone compound, it is preferable to oxidize the cyclic alcohol represented by formula (5) in the presence of a ketone. This ketone can correspond to the cyclic ketone represented by the above formula (1). In one or more embodiments, the ketone uses a cyclic ketone corresponding to the cyclic alcohol represented by formula (5). For example, when cyclohexanol is used for oxidation, cyclohexanone is used.
上述酮与上述环醇的摩尔比为0.5:1-4:1。The molar ratio of the above ketone to the above cyclic alcohol is 0.5:1 to 4:1.
本申请实施例提供的两种内酯类化合物的制备方法,均可以原位产生过氧化氢并用于与Sn基催化剂配合催化氧化环酮合成内酯,实现了过氧化氢原位合成与环酮Baeyer-Villiger氧化反应的联合,工艺简便,可操作性强。同时,原位合成过氧化氢不仅可以降低反应体系中水含量,减少内酯水解,提高内酯的选择性和收率,而且可以避免过氧化氢的储存和运输,更加安全可靠,具备良好的工业应用前景。The preparation methods of the two lactone compounds provided in the examples of this application can both generate hydrogen peroxide in situ and be used in conjunction with a Sn-based catalyst to catalyze the oxidation of cyclic ketones to synthesize lactones, thereby realizing the in-situ synthesis of hydrogen peroxide and the synthesis of cyclic ketones. The combination of Baeyer-Villiger oxidation reaction has simple process and strong operability. At the same time, the in-situ synthesis of hydrogen peroxide can not only reduce the water content in the reaction system, reduce lactone hydrolysis, and improve the selectivity and yield of lactones, but also avoid the storage and transportation of hydrogen peroxide, making it safer, more reliable, and better. Industrial application prospects.
另外,本申请中原料易得且成本低,副产物为具有工业应用价值的酮,提高了制备过程的经济可行性。In addition, the raw materials in this application are readily available and low in cost, and the by-products are ketones with industrial application value, which improves the economic feasibility of the preparation process.
下面结合具体实施例对本申请进行进一步表述,但本申请的保护范围并不仅限于实施例表述的。The application will be further described below in conjunction with specific embodiments, but the scope of protection of the application is not limited to those described in the embodiments.
下述实施例中,醇的转化率、酮的选择性和内酯的选择性通过气相色谱分析测得,气相色谱仪为Agilent 7820A(Agilent DB-35ms column,30m×0.32mm×0.25μm;FID detector),检测方法采用内标法,以萘为内标物。In the following examples, the conversion rate of alcohol, the selectivity of ketones, and the selectivity of lactones were measured by gas chromatography. The gas chromatograph is Agilent 7820A (Agilent DB-35ms column, 30m×0.32mm×0.25μm; FID detector), the detection method adopts the internal standard method, with naphthalene as the internal standard substance.
针对第一种制备内酯类化合物方法,以酮为基准计算酮的转化率(Cketone)、酯的选择性(Slactone)、酯的收率(Y lactone),计算方式如下: For the first method for preparing lactones, the conversion rate of ketone (Cketone), the selectivity of ester (Slactone), and the yield of ester (Y lactone ) are calculated on the basis of ketone. The calculation method is as follows:
Figure PCTCN2020117864-appb-000015
Figure PCTCN2020117864-appb-000015
Figure PCTCN2020117864-appb-000016
Figure PCTCN2020117864-appb-000016
Figure PCTCN2020117864-appb-000017
Figure PCTCN2020117864-appb-000017
当体系中的醇和酮存在转化关系(例如环己醇与环己酮)时,此时酯的选择性和酯的收率计算如下:When there is a conversion relationship between alcohol and ketone in the system (for example, cyclohexanol and cyclohexanone), the selectivity of the ester and the yield of the ester are calculated as follows:
Figure PCTCN2020117864-appb-000018
Figure PCTCN2020117864-appb-000018
Figure PCTCN2020117864-appb-000019
Figure PCTCN2020117864-appb-000019
针对第二种制备内酯类化合物方法,以醇为基准计算醇的转化率(C)、酮的选择性(S ketone)、酯的选择性(S1 lactone)、酯的收率(Y lactone),采用下面计算方式: For the second method of preparing lactones, calculate the conversion rate of alcohol (C), the selectivity of ketones (S ketone ), the selectivity of esters (S1 lactone ), and the yield of esters (Y lactone ) based on alcohol. , Using the following calculation method:
Figure PCTCN2020117864-appb-000020
Figure PCTCN2020117864-appb-000020
Figure PCTCN2020117864-appb-000021
Figure PCTCN2020117864-appb-000021
Figure PCTCN2020117864-appb-000022
Figure PCTCN2020117864-appb-000022
当存在体系中反应前的醇和酮存在转化关系的情况,此时酯的选择性和酯的收率计算与第一种制备方法中相同情况的计算方法一致:When there is a conversion relationship between the alcohol and ketone before the reaction in the system, the calculation of the selectivity of the ester and the yield of the ester is consistent with the calculation method of the same situation in the first preparation method:
Sn-beta分子筛制备方法为:采用脱铝-补杂的方法制备Sn-beta分子筛,参考文献(ACS Catalysis,2014,4,8,2801-2810)。称取2g Al-Beta分子筛(厂家为南开大学催化剂厂,SiO 2与Al 2O 3摩尔比为25)加入到盛有54g硝酸溶液(硝酸溶液浓度为13mol/L)的圆底烧瓶中,100℃加热回流20h。过滤,并用蒸馏水洗至中性,然后在鼓风烘箱110℃干燥12h,得到脱铝Beta分子筛。然后称取适量0.05g二甲基二氯化锡加入到1.0g脱铝Beta分子筛中(ICP-AES检测制备得到的Sn-beta分子筛中Sn质量百分含量为2.2wt%),玛瑙研钵研磨20分钟,最后在马弗炉中550℃焙烧4h,得到Sn-beta分子筛。Sn-beta分子筛中的Sn的质量百分含量可以进行需要进行改变,当Sn的含量发生变化后,以下实施例中Sn-beta分子筛的用量也相应改变。Sn-beta分子筛的用量以Sn的质量百分含量为基准。 The preparation method of Sn-beta molecular sieve is: the preparation of Sn-beta molecular sieve by the method of dealumination and doping, reference (ACS Catalysis, 2014, 4, 8, 2801-2810). Weigh 2g of Al-Beta molecular sieve (the manufacturer is Nankai University Catalyst Factory, the molar ratio of SiO 2 to Al 2 O 3 is 25) and add it to a round bottom flask containing 54g of nitric acid solution (the concentration of nitric acid solution is 13 mol/L), 100 Heat at reflux for 20h. Filter and wash with distilled water to neutrality, and then dry in a blast oven at 110°C for 12 hours to obtain dealuminated Beta molecular sieve. Then weigh an appropriate amount of 0.05g dimethyltin dichloride and add it to 1.0g dealuminated Beta molecular sieve (the Sn mass percentage in the Sn-beta molecular sieve prepared by ICP-AES detection is 2.2wt%), and grind in an agate mortar 20 minutes, and finally calcined in a muffle furnace at 550°C for 4 hours to obtain Sn-beta molecular sieves. The mass percentage of Sn in the Sn-beta molecular sieve can be changed as needed. When the content of Sn changes, the amount of Sn-beta molecular sieve in the following examples will also be changed accordingly. The amount of Sn-beta molecular sieve is based on the mass percentage of Sn.
Sn-Y、Sn-MCM-41和Sn-USY分子筛的制备方法和Sn-beta分子筛制备方法相同,原料HY分子筛(SiO 2与Al 2O 3摩尔比为5.1)、MCM-41(SiO 2与Al 2O 3摩尔比为25)和H-USY(SiO 2与Al 2O 3摩尔比为5.4)的生产厂家均为南开大学催化剂厂。 The preparation method of Sn-Y, Sn-MCM-41 and Sn-USY molecular sieve is the same as that of Sn-beta molecular sieve. The raw material HY molecular sieve (the molar ratio of SiO 2 and Al 2 O 3 is 5.1), MCM-41 (SiO 2 and The manufacturers of Al 2 O 3 molar ratio of 25) and H-USY (SiO 2 to Al 2 O 3 molar ratio of 5.4) are both Nankai University Catalyst Factory.
实施例1Example 1
在连接有O 2气球的25mL三口瓶中,加入环己醇2mmol,加入1,4-二氧六环4g,NHPI为0.4mmol, AIBN为0.2mmol,环己酮4mmol,Sn的质量百分含量2.2wt%Sn-beta分子筛68mg(Sn的摩尔量约为环己醇的0.63mol%),搅拌反应12h,控制反应温度为75℃。反应结束后,将反应液冷却至室温,取样用GC检测,结果如表1所示。 In a 25 mL three-necked flask connected with an O 2 balloon, add 2 mmol of cyclohexanol, 4 g of 1,4-dioxane, 0.4 mmol of NHPI, 0.2 mmol of AIBN, 4 mmol of cyclohexanone, and the mass percentage of Sn 68 mg of 2.2wt% Sn-beta molecular sieve (the molar amount of Sn is about 0.63 mol% of cyclohexanol), the reaction is stirred for 12h, and the reaction temperature is controlled to 75°C. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC. The results are shown in Table 1.
实施例2Example 2
在连接有O 2气球的25mL三口瓶中,加入环己醇2mmol,加入1,4-二氧六环4g,NHS为0.4mmol,AIBN为0.2mmol,环己酮4mmol,Sn的质量百分含量2.2wt%Sn-beta分子筛68mg(Sn的摩尔量约为环己醇的0.63mol%),搅拌反应12h,控制反应温度为75℃。反应结束后,将反应液冷却至室温,取样用GC检测。 In a 25mL three-necked flask connected with an O 2 balloon, add 2 mmol of cyclohexanol, 4 g of 1,4-dioxane, 0.4 mmol of NHS, 0.2 mmol of AIBN, 4 mmol of cyclohexanone, and the mass percentage of Sn. 68 mg of 2.2wt% Sn-beta molecular sieve (the molar amount of Sn is about 0.63 mol% of cyclohexanol), the reaction is stirred for 12h, and the reaction temperature is controlled to 75°C. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
实施例3Example 3
在连接有O 2气球的25mL三口瓶中,加入环己醇2mmol,加入1,4-二氧六环4g,HONB为0.4mmol,AIBN为0.2mmol,环己酮4mmol,Sn的质量百分含量2.2wt%Sn-beta分子筛68mg(Sn的摩尔量约为环己醇的0.63mol%),搅拌反应12h,控制反应温度为75℃。反应结束后,将反应液冷却至室温,取样用GC检测。 In a 25mL three-necked flask connected with an O 2 balloon, add 2 mmol of cyclohexanol, 4 g of 1,4-dioxane, 0.4 mmol of HONB, 0.2 mmol of AIBN, 4 mmol of cyclohexanone, and the mass percentage of Sn 68 mg of 2.2wt% Sn-beta molecular sieve (the molar amount of Sn is about 0.63 mol% of cyclohexanol), the reaction is stirred for 12h, and the reaction temperature is controlled to 75°C. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
实施例4Example 4
在连接有O 2气球的25mL三口瓶中,加入环己醇2mmol,加入1,4-二氧六环4g,NHNI为0.4mmol,AIBN为0.2mmol,环己酮4mmol,Sn的质量百分含量2.2wt%Sn-beta分子筛68mg(Sn的摩尔量约是环己醇的0.63mol%),搅拌反应12h,控制反应温度为75℃。反应结束后,将反应液冷却至室温,取样用GC检测。 In a 25 mL three-necked flask connected with an O 2 balloon, add 2 mmol of cyclohexanol, 4 g of 1,4-dioxane, 0.4 mmol of NHNI, 0.2 mmol of AIBN, 4 mmol of cyclohexanone, and the mass percentage of Sn 68 mg of 2.2wt% Sn-beta molecular sieve (the molar amount of Sn is about 0.63 mol% of cyclohexanol), the reaction was stirred for 12h, and the reaction temperature was controlled to 75°C. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
对比实施例1、2、3、4,结果见下表1,表明NHPI具有更佳的催化氧化效果。Comparing Examples 1, 2, 3, and 4, the results are shown in Table 1 below, indicating that NHPI has a better catalytic oxidation effect.
表1Table 1
Figure PCTCN2020117864-appb-000023
Figure PCTCN2020117864-appb-000023
实施例5Example 5
在连接有O 2气球的25mL三口瓶中,加入环己醇2mmol,加入1,4-二氧六环4g,NHPI为0.4mmol,AMBN为0.2mmol,环己酮4mmol,Sn的质量百分含量2.2wt%Sn-beta分子筛68mg(Sn的摩尔量约是环己醇的0.63mol%),搅拌反应12h,控制反应温度为75℃。反应结束后,将反应液冷却至室温,取样用GC检测。 In a 25 mL three-necked flask connected with an O 2 balloon, add 2 mmol of cyclohexanol, 4 g of 1,4-dioxane, 0.4 mmol of NHPI, 0.2 mmol of AMBN, 4 mmol of cyclohexanone, and the mass percentage of Sn. 68 mg of 2.2wt% Sn-beta molecular sieve (the molar amount of Sn is about 0.63 mol% of cyclohexanol), the reaction was stirred for 12h, and the reaction temperature was controlled to 75°C. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
实施例6Example 6
在连接有O 2气球的25mL三口瓶中,加入环己醇2mmol,加入1,4-二氧六环4g,NHPI为0.4mmol, ABVN为0.2mmol,环己酮4mmol,Sn的质量百分含量2.2wt%Sn-beta分子筛68mg(Sn的摩尔量约是环己醇的0.63mol%),搅拌反应12h,控制反应温度为75℃。反应结束后,将反应液冷却至室温,取样用GC检测。 In a 25mL three-necked flask connected with an O 2 balloon, add 2 mmol of cyclohexanol, 4 g of 1,4-dioxane, 0.4 mmol of NHPI, 0.2 mmol of ABVN, 4 mmol of cyclohexanone, and the mass percentage of Sn 68 mg of 2.2wt% Sn-beta molecular sieve (the molar amount of Sn is about 0.63 mol% of cyclohexanol), the reaction was stirred for 12h, and the reaction temperature was controlled to 75°C. After the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
实施例7Example 7
在连接有O 2气球的25mL三口瓶中,加入环己醇2mmol,加入1,4-二氧六环4g,NHPI为0.4mmol,AIBME为0.2mmol,环己酮4mmol,Sn的质量百分含量2.2wt%Sn-beta分子筛68mg(Sn的摩尔量约是环己醇的0.63mol%),搅拌反应12h,控制反应温度为75℃。反应结束后,将反应液冷却至室温,取样用GC检测。 In a 25mL three-neck flask connected with an O 2 balloon, add 2mmol of cyclohexanol, 4g of 1,4-dioxane, 0.4mmol for NHPI, 0.2mmol for AIBME, 4mmol for cyclohexanone, and the mass percentage of Sn 68 mg of 2.2wt% Sn-beta molecular sieve (the molar amount of Sn is about 0.63 mol% of cyclohexanol), the reaction was stirred for 12h, and the reaction temperature was controlled to 75°C. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
对比实施例1、5、6、7,结果见下表2,表明AIBN具有更佳的催化氧化效果。Comparing Examples 1, 5, 6, and 7, the results are shown in Table 2 below, indicating that AIBN has a better catalytic oxidation effect.
表2Table 2
Figure PCTCN2020117864-appb-000024
Figure PCTCN2020117864-appb-000024
实施例8-12Examples 8-12
环乙醇、溶剂、环已酮和Sn-beta分子筛的投料摩尔数不变,分别用不同用量的有机氮氧自由基前体和自由基引发剂,重复实施例1,结果见下表3,表3中有机氮氧自由基前体和自由基引发剂用量均以环乙醇的用量为基准。The feed moles of cycloethanol, solvent, cyclohexanone and Sn-beta molecular sieve remain unchanged, and different amounts of organic nitroxide radical precursor and radical initiator are used respectively. Example 1 is repeated. The results are shown in Table 3 below. The amount of organic nitroxide radical precursor and radical initiator in 3 is based on the amount of cycloethanol.
对比例1Comparative example 1
不加入有机氮氧自由基前体和自由基引发剂,重复实施例1,经检测分析,环己醇转化率<1%,无目标产物生成。Without adding the organic nitroxide free radical precursor and free radical initiator, Example 1 was repeated. After detection and analysis, the cyclohexanol conversion rate was <1%, and no target product was generated.
对比例2Comparative example 2
只加入有机氮氧自由基前体,不加入自由基引发剂,重复实施例1,经检测分析,醇转化率以及己内酯的选择性都非常低。Only the organic nitroxide radical precursor is added, and the free radical initiator is not added, and Example 1 is repeated. After detection and analysis, the alcohol conversion rate and the selectivity of caprolactone are very low.
表3table 3
Figure PCTCN2020117864-appb-000025
Figure PCTCN2020117864-appb-000025
Figure PCTCN2020117864-appb-000026
Figure PCTCN2020117864-appb-000026
由实施例1、实施例8和实施例9可看出,当有机氮氧自由基前体的用量不变时,随着自由基引发剂的用量增加,醇转化率升高,说明自由基引发剂用量增加有利于环己醇的氧化,但是当自由基引发剂的用量增加到为环己醇的20%,AIBN/NHPI达到1:1时,环己醇的转化率显著提高,但己内酯的选择性明显降低,环已酮和己内酯两者总选择也低于90%,因此在保证环己酮和己内酯两者总选择性高以及己内酯的选择性尽可能高的前提下,AIBNI和NHPI的用量比为0.5:1时具有较好效果。It can be seen from Example 1, Example 8 and Example 9 that when the amount of the organic nitroxide radical precursor remains unchanged, as the amount of the radical initiator increases, the alcohol conversion rate increases, indicating that free radical initiation The increase in the amount of the agent is beneficial to the oxidation of cyclohexanol, but when the amount of free radical initiator increases to 20% of cyclohexanol and the AIBN/NHPI reaches 1:1, the conversion rate of cyclohexanol increases significantly, but the internal The selectivity of esters is significantly reduced, and the total selection of cyclohexanone and caprolactone is also less than 90%. Therefore, the premise of ensuring that the total selectivity of cyclohexanone and caprolactone is high and the selectivity of caprolactone is as high as possible When the dosage ratio of AIBNI and NHPI is 0.5:1, it has a better effect.
由实施例1、实施例10-12可看出,当AIBNI和NHPI的用量比均为0.5:1时,随着NHPI和AIBN用量增加,醇转化率升高,说明NHPI和AIBN用量增加有利于环己醇的氧化,但当NHPI和AIBN用量分别为环己醇的30%和15%时,己内酯的选择性明显降低,环已酮和己内酯两者总选择低于90%,因此在保证环己酮和己内酯两者总选择性高以及己内酯的选择性尽可能高的前提下,NHPI和AIBN用量分别为环己醇的20%和10%时具有最佳的效果。It can be seen from Example 1 and Examples 10-12 that when the dosage ratio of AIBNI and NHPI is 0.5:1, as the dosage of NHPI and AIBN increases, the alcohol conversion rate increases, indicating that increasing the dosage of NHPI and AIBN is beneficial The oxidation of cyclohexanol, but when the dosages of NHPI and AIBN are 30% and 15% of cyclohexanol, the selectivity of caprolactone is significantly reduced. The total selection of both cyclohexanone and caprolactone is less than 90%, so Under the premise of ensuring that the total selectivity of cyclohexanone and caprolactone is high and the selectivity of caprolactone is as high as possible, NHPI and AIBN have the best effect when the amounts of NHPI and AIBN are respectively 20% and 10% of cyclohexanol.
实施例13-实施例18Example 13-Example 18
环己醇、有机氮氧自由基前体NHPI、自由基引发剂AIBN、溶剂和环已酮的投料摩尔数不变,分别用不同种类和用量的Sn基催化剂重复实施例1,结果见下表4。The feeding moles of cyclohexanol, organic nitroxide radical precursor NHPI, radical initiator AIBN, solvent and cyclohexanone remained unchanged, and Example 1 was repeated with different types and amounts of Sn-based catalysts. The results are shown in the table below. 4.
对比例3Comparative example 3
不加入Sn基催化剂,重复实施例1,经检测分析,环己醇转化率为41%,其中93%转化成的环己酮,只有6%转化成己内酯,说明Sn基催化剂主要参与酮氧化成酯的催化氧化过程,且Sn基催化剂在本申请的反应体系中至关重要。Example 1 was repeated without adding Sn-based catalyst. After detection and analysis, the conversion rate of cyclohexanol was 41%, of which 93% was converted into cyclohexanone, and only 6% was converted into caprolactone, indicating that the Sn-based catalyst mainly participates in ketones. The catalytic oxidation process of oxidation to ester, and the Sn-based catalyst is very important in the reaction system of this application.
表4Table 4
Figure PCTCN2020117864-appb-000027
Figure PCTCN2020117864-appb-000027
由实施例1、实施例13-15可看出,Sn-beta分子筛用量增加有利于己内酯选择性的提高,对环己醇的转化没有明显影响。Sn-beta分子筛用量超过68mg时,即Sn:环己醇超过0.63mol%时,己内酯选择性没有明显提升,当Sn-beta用量为68mg,即Sn:环己醇超过0.63mol%时,己内酯选择性较好。实施例16-18可看出,在Sn基催化剂Sn-Y、Sn-MCM-41、Sn-USY以及Sn-beta分子筛中,Sn-beta分子筛的催化效果更优。It can be seen from Examples 1 and 13-15 that the increase in the amount of Sn-beta molecular sieve is beneficial to the increase in the selectivity of caprolactone, and has no obvious effect on the conversion of cyclohexanol. When the amount of Sn-beta molecular sieve exceeds 68mg, that is, when Sn:cyclohexanol exceeds 0.63mol%, the selectivity of caprolactone is not significantly improved. When the amount of Sn-beta is 68mg, that is, when Sn:cyclohexanol exceeds 0.63mol%, Caprolactone has better selectivity. It can be seen from Examples 16-18 that among the Sn-based catalysts Sn-Y, Sn-MCM-41, Sn-USY and Sn-beta molecular sieves, Sn-beta molecular sieves have better catalytic effects.
实施例19-实施例22Example 19-Example 22
环己醇、有机氮氧自由基前体NHPI、自由基引发剂AIBN、溶剂和Sn-beta分子筛催化剂的投料摩尔数不变,分别用不同用量的环己酮重复实施例1,结果见下表5。Cyclohexanol, organic nitroxide radical precursor NHPI, free radical initiator AIBN, solvent and Sn-beta molecular sieve catalyst have the same number of moles. Repeat Example 1 with different amounts of cyclohexanone. The results are shown in the table below. 5.
表5table 5
Figure PCTCN2020117864-appb-000028
Figure PCTCN2020117864-appb-000028
由实施例1、实施例19-22可看出,在氧化过程中,加入适量的环己酮可以提高环己醇的转化率,并且能提高己内酯的选择性,但当环己酮用量过多时会导致环己酮和己内酯的选择性降低。It can be seen from Examples 1 and 19-22 that during the oxidation process, adding an appropriate amount of cyclohexanone can increase the conversion rate of cyclohexanol and increase the selectivity of caprolactone, but when the amount of cyclohexanone is used Too much will cause the selectivity of cyclohexanone and caprolactone to decrease.
实施例23-实施例24Example 23-Example 24
分别用乙腈、乙酸异丙酯、苯甲酸甲酯替换1,4-二氧六环,重复实施例1,结果见下表6。The 1,4-dioxane was replaced with acetonitrile, isopropyl acetate, and methyl benzoate respectively, and Example 1 was repeated. The results are shown in Table 6 below.
对比例4Comparative example 4
用乙腈替换1,4-二氧六环,重复实施例1,经检测分析,环己醇转化率为51%,其中16%转化成的环己酮,只有31%转化成己内酯。The 1,4-dioxane was replaced with acetonitrile, and Example 1 was repeated. After detection and analysis, the conversion rate of cyclohexanol was 51%, of which 16% was converted into cyclohexanone, and only 31% was converted into caprolactone.
表6Table 6
Figure PCTCN2020117864-appb-000029
Figure PCTCN2020117864-appb-000029
由实施例1、实施例23-24可看出,反应溶剂对己内酯和环己酮的选择性影响较大,相比于乙酸异丙酯、苯甲酸甲酯、1,4-二氧六环作为溶剂,环己酮和己内酯的选择性更高。It can be seen from Examples 1 and 23-24 that the reaction solvent has a greater influence on the selectivity of caprolactone and cyclohexanone, compared with isopropyl acetate, methyl benzoate, and 1,4-dioxane. As a solvent, hexacyclic ring has higher selectivity for cyclohexanone and caprolactone.
实施例25-实施例27Example 25-Example 27
通过调节不同反应温度重复实施例1,结果见下表7所示。Example 1 was repeated by adjusting different reaction temperatures, and the results are shown in Table 7 below.
表7Table 7
Figure PCTCN2020117864-appb-000030
Figure PCTCN2020117864-appb-000030
由实施例1、实施例25-27可看出,反应温度对反应有一定影响,反应温度升高有利于提高环己 醇的转化率,但当温度达到85℃时,环己酮和己内酯的选择性大幅降低,因此在保证环己酮和己内酯的高选择性(总选择性大于90%)的前提下,反应温度为75℃较好。It can be seen from Examples 1 and 25-27 that the reaction temperature has a certain influence on the reaction. The increase of the reaction temperature is beneficial to increase the conversion rate of cyclohexanol, but when the temperature reaches 85°C, cyclohexanone and caprolactone The selectivity is greatly reduced. Therefore, under the premise of ensuring high selectivity of cyclohexanone and caprolactone (total selectivity greater than 90%), the reaction temperature is preferably 75°C.
实施例28-实施例29Example 28-Example 29
通过调节不同反应时间重复实施例1,结果见下表8所示。Example 1 was repeated by adjusting different reaction times, and the results are shown in Table 8 below.
表8Table 8
Figure PCTCN2020117864-appb-000031
Figure PCTCN2020117864-appb-000031
由实施例1、实施例28-29可看出,反应时间对反应也有一定影响,增加反应时间有利于提高环己醇的转化率,但是会导致环己酮和己内酯的选择性降低。It can be seen from Examples 1 and 28-29 that the reaction time also has a certain influence on the reaction. Increasing the reaction time is beneficial to increase the conversion rate of cyclohexanol, but it will lead to a decrease in the selectivity of cyclohexanone and caprolactone.
实施例30-实施例31Example 30-Example 31
其他实验条件相同,通过调节溶剂1,4-二氧六环的不同用量重复实施例1,结果见下表9所示。The other experimental conditions were the same, and Example 1 was repeated by adjusting the different dosages of 1,4-dioxane as the solvent. The results are shown in Table 9 below.
表9Table 9
Figure PCTCN2020117864-appb-000032
Figure PCTCN2020117864-appb-000032
由实施例1、实施例30-31可看出,溶剂1,4-二氧六环的用量对反应也有一定影响,减少溶剂用量有利于提高环己醇的转化率,但是会导致环己酮和己内酯的选择性降低,而溶剂用量增加,己内酯收率降低。It can be seen from Examples 1 and 30-31 that the amount of solvent 1,4-dioxane also has a certain effect on the reaction. Reducing the amount of solvent is beneficial to increase the conversion rate of cyclohexanol, but it will lead to cyclohexanone. The selectivity to caprolactone decreases, and the amount of solvent increases, and the yield of caprolactone decreases.
以下为对比例5-9采用外加H 2O 2(质量分数为30wt%H 2O 2水溶液)进行氧化反应,与实施例1的原位生成H 2O 2的氧化效果进行对比,结果见下表10所示。根据实施例1实验结果,当环己醇转化率为50%,2mmol环己醇氧化反应后大约生成1mmol环己酮和1mmol原位H 2O 2The following are comparative examples 5-9 using external H 2 O 2 (mass fraction of 30wt% H 2 O 2 aqueous solution) for the oxidation reaction, which is compared with the oxidation effect of in-situ H 2 O 2 generated in Example 1, and the results are shown below Table 10 shows. According to the experimental results of Example 1, when the conversion rate of cyclohexanol is 50%, about 1 mmol of cyclohexanone and 1 mmol of in-situ H 2 O 2 are generated after the oxidation reaction of 2 mmol of cyclohexanol.
对比例5Comparative example 5
与实施例1的不同之处在于,不采用原位生成H 2O 2而采用外加H 2O 2进行催化氧化反应。具体的,在连接有O 2气球的25mL三口瓶中,加入环己酮5mmol,1,4-二氧六环4g,Sn-beta分子筛68mg,H 2O 2用量为1mmol,反应温度为75℃,搅拌反应12h。反应结束后,将反应液冷却至室温,取样用GC检测。 The difference from Example 1 is that instead of generating H 2 O 2 in situ, the catalytic oxidation reaction is carried out by adding H 2 O 2. Specifically, in a 25 mL three-necked flask connected with an O 2 balloon, add 5 mmol of cyclohexanone, 4 g of 1,4-dioxane, 68 mg of Sn-beta molecular sieve, a dosage of 1 mmol of H 2 O 2 and a reaction temperature of 75°C. , Stir the reaction for 12h. After the completion of the reaction, the reaction solution was cooled to room temperature, and samples were taken for detection by GC.
对比例6Comparative example 6
在对比例5的反应体系中加入0.4mmol NHPI,并重复对比例5。0.4 mmol NHPI was added to the reaction system of Comparative Example 5, and Comparative Example 5 was repeated.
对比例7Comparative example 7
在对比例5的反应体系中加入0.2mmol AIBN,并重复对比例5。0.2 mmol AIBN was added to the reaction system of Comparative Example 5, and Comparative Example 5 was repeated.
对比例8Comparative example 8
在对比例5的反应体系中加入NHPI为0.4mmol,AIBN为0.2mmol,并重复对比例5。In the reaction system of Comparative Example 5, 0.4 mmol of NHPI and 0.2 mmol of AIBN were added to the reaction system of Comparative Example 5, and Comparative Example 5 was repeated.
对比例9Comparative example 9
在对比例5的反应体系中加入NHPI为0.4mmol,AIBN为0.2mmol,环己醇2mmol,并重复对比例5。In the reaction system of Comparative Example 5, 0.4 mmol of NHPI, 0.2 mmol of AIBN, and 2 mmol of cyclohexanol were added to the reaction system of Comparative Example 5, and Comparative Example 5 was repeated.
表10Table 10
Figure PCTCN2020117864-appb-000033
Figure PCTCN2020117864-appb-000033
H 2O 2利用效率计算式:
Figure PCTCN2020117864-appb-000034
H 2 O 2 utilization efficiency calculation formula:
Figure PCTCN2020117864-appb-000034
由实施例1、对比例5-9可看出,在Sn-beta分子筛催化H 2O 2氧化环己酮合成己内酯反应体系中,环己酮转化率相近并且均较低,主要是由于加入的H 2O 2用量低(H 2O 2摩尔量为环己酮的摩尔量的20%),而加入NHPI有利于提高己内酯的选择性和H 2O 2利用率,加入AIBN有利于提高己内酯选择性,但对H 2O 2利用率没有明显提高。此外,加入环己醇有利于己内酯选择性的提升。 It can be seen from Example 1 and Comparative Examples 5-9 that in the reaction system of Sn-beta molecular sieve catalyzed by H 2 O 2 to oxidize cyclohexanone to synthesize caprolactone, the conversion rate of cyclohexanone is similar and low, mainly due to The amount of H 2 O 2 added is low (the molar amount of H 2 O 2 is 20% of the molar amount of cyclohexanone), and the addition of NHPI is beneficial to improve the selectivity of caprolactone and the utilization of H 2 O 2. The addition of AIBN has It is beneficial to improve the selectivity of caprolactone, but the utilization rate of H 2 O 2 is not significantly improved. In addition, the addition of cyclohexanol is beneficial to increase the selectivity of caprolactone.
更重要的是,在Sn-beta分子筛催化环己酮合成己内酯反应中,原位H 2O 2比外加H 2O 2(30wt%)的氧化效果更好。 More importantly, in the synthesis of caprolactone from cyclohexanone catalyzed by Sn-beta molecular sieve, in-situ H 2 O 2 has a better oxidation effect than external H 2 O 2 (30wt%).
实施例32-实施例37Example 32-Example 37
分别采用不同的醇和酮作为反应物,重复实施例1,结果如表11所示。Using different alcohols and ketones as reactants, respectively, Example 1 was repeated, and the results are shown in Table 11.
表11Table 11
Figure PCTCN2020117864-appb-000035
Figure PCTCN2020117864-appb-000035
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The various technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation manners of the present application, and their description is relatively specific and detailed, but they should not be interpreted as a limitation on the scope of the patent application. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of this application, several modifications and improvements can be made, and these all fall within the protection scope of this application. Therefore, the scope of protection of the patent of this application shall be subject to the appended claims.

Claims (19)

  1. 一种内酯类化合物的制备方法,其特征在于,在有机氮氧自由基前体、自由基引发剂、醇和Sn基催化剂的存在下,利用分子态氧对下述式(1)表示的酮进行氧化反应,得到下述式(2)表示的内酯类化合物,其中,所述有机氮氧自由基前体为具有下述式(3)表示的骨架的含氮环状化合物;A method for preparing a lactone compound, characterized in that, in the presence of an organic nitroxide radical precursor, a radical initiator, an alcohol and a Sn-based catalyst, molecular oxygen is used to treat the ketone represented by the following formula (1) The oxidation reaction is performed to obtain a lactone compound represented by the following formula (2), wherein the organic nitroxide radical precursor is a nitrogen-containing cyclic compound having a skeleton represented by the following formula (3);
    Figure PCTCN2020117864-appb-100001
    Figure PCTCN2020117864-appb-100001
    式(1)和式(2)中,R a、R b相同或不同,表示在与相邻的羰基碳原子键合部位具有碳原子的有机基团,R a、R b独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,R a和R b相互键合并与相邻的羰基碳原子一起成环; In formula (1) and formula (2), R a and R b are the same or different, and represent an organic group having a carbon atom at the bonding site of the adjacent carbonyl carbon atom, and R a and R b are independently selected from alkane group, an alkenyl group, an alkynyl group, an alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R a and R b are bonded to each other with the adjacent carbonyl carbon atom to form a ring together;
    Figure PCTCN2020117864-appb-100002
    Figure PCTCN2020117864-appb-100002
    式(3)中,R表示羟基的保护基团或氢原子。In the formula (3), R represents a protective group of a hydroxyl group or a hydrogen atom.
  2. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述醇为下述式(4)表示的仲醇,The method for preparing a lactone compound according to claim 1, wherein the alcohol is a secondary alcohol represented by the following formula (4),
    Figure PCTCN2020117864-appb-100003
    Figure PCTCN2020117864-appb-100003
    式(4)中,R c、R d相同或不同,表示在与相邻的羟基碳原子键合部位具有碳原子的有机基团,R c、R d独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,或者R c和R d相互键合并与相邻的羟基碳原子一起成环。 In formula (4), R c and R d are the same or different and represent an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom. R c and R d are independently selected from alkyl groups and alkenyl groups. , Alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, or R c and Rd are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
  3. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述醇为二苯甲醇、2-金刚烷醇、环己醇、2-甲基环己醇、1-苯乙醇中的至少一种。The method for preparing lactone compounds according to claim 1, wherein the alcohol is benzhydrol, 2-adamantanol, cyclohexanol, 2-methylcyclohexanol, 1-phenylethanol At least one of.
  4. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述酮为2-金刚烷酮、环己酮、 环戊酮、3-甲基环己酮、2-降冰片酮中的至少一种。The method for preparing lactone compounds according to claim 1, wherein the ketone is 2-adamantanone, cyclohexanone, cyclopentanone, 3-methylcyclohexanone, 2-norbornone At least one of them.
  5. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述酮与所述醇的摩尔比为0.5:1-4:1。The method for preparing lactone compounds according to claim 1, wherein the molar ratio of the ketone to the alcohol is 0.5:1 to 4:1.
  6. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述有机氮氧自由基前体选自如下式(3-1)、(3-2)、(3-3)或(3-4)所示的含氮环状化合物,The method for preparing lactone compounds according to claim 1, wherein the organic nitroxide radical precursor is selected from the following formulas (3-1), (3-2), (3-3) or The nitrogen-containing cyclic compound shown in (3-4),
    Figure PCTCN2020117864-appb-100004
    Figure PCTCN2020117864-appb-100004
    式(3-1)、(3-2)、(3-3)或(3-4)中,R 1、R 2、R 3独立地选自氢原子、烷基、环烷基、芳香基、杂环、羟基、硝基或卤素,或者R 1、R 2、R 3至少两个成环。 In formulas (3-1), (3-2), (3-3) or (3-4), R 1 , R 2 , and R 3 are independently selected from a hydrogen atom, an alkyl group, a cycloalkyl group, and an aryl group , Heterocycle, hydroxyl, nitro or halogen, or at least two of R 1 , R 2 , and R 3 form a ring.
  7. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述有机氮氧自由基前体选自如下式(3-5)-(3-16)所示的含氮环状化合物中的至少一种,The method for preparing lactone compounds according to claim 1, wherein the organic nitroxide radical precursor is selected from the nitrogen-containing cyclic compounds represented by the following formulas (3-5)-(3-16) At least one of the compounds,
    Figure PCTCN2020117864-appb-100005
    Figure PCTCN2020117864-appb-100005
  8. 根据权利要求7所述的内酯类化合物的制备方法,其特征在于,所述有机氮氧自由基前体选自式(3-5)所示的N-羟基丁二酰亚胺、式(3-8)所示的N-羟基邻苯二甲酰亚胺、式(3-13)所示的2-羟基异喹啉-1,3(2H,4H)-二酮、式(3-15)所示的N-羟基-1,8-萘二甲酰亚胺、式(3-16)所示的N-羟基5-降冰片烯-2,3-二甲酰亚胺中的至少一种。The method for preparing lactone compounds according to claim 7, wherein the organic nitroxide radical precursor is selected from the group consisting of N-hydroxysuccinimide represented by formula (3-5), formula ( 3-8) N-hydroxyphthalimide represented by formula (3-13), 2-hydroxyisoquinoline-1,3(2H,4H)-dione represented by formula (3-13), formula (3- 15) At least one of the N-hydroxy-1,8-naphthalimide represented by the formula (3-16) and the N-hydroxy-5-norbornene-2,3-dimethylimide represented by the formula (3-16) One kind.
  9. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述自由基引发剂包括偶氮二异 丁腈、偶氮二异戊腈、偶氮二异庚腈、偶氮二异丁酸二甲酯中的至少一种。The method for preparing lactone compounds according to claim 1, wherein the free radical initiator comprises azobisisobutyronitrile, azobisisovaleronitrile, azobisisoheptonitrile, azobis At least one of dimethyl isobutyrate.
  10. 根据权利要求9所述的内酯类化合物的制备方法,其特征在于,所述自由基引发剂与所述有机氮氧自由基前体的摩尔比为0.2:1-1:1。The method for preparing lactone compounds according to claim 9, wherein the molar ratio of the radical initiator to the organic nitroxide radical precursor is 0.2:1 to 1:1.
  11. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述Sn基催化剂包括Sn基含氟双相体系催化剂、Sn基分子筛、Sn基介孔复合物、Sn基粘土、Sn基金属氧化物或Sn基聚合物催化剂中的至少一种。The method for preparing lactone compounds according to claim 1, wherein the Sn-based catalyst comprises Sn-based fluorine-containing two-phase system catalyst, Sn-based molecular sieve, Sn-based mesoporous composite, Sn-based clay, Sn At least one of metal oxide-based or Sn-based polymer catalysts.
  12. 根据权利要求11所述的内酯类化合物的制备方法,其特征在于,所述Sn基催化剂为Sn-beta分子筛。The method for preparing lactone compounds according to claim 11, wherein the Sn-based catalyst is Sn-beta molecular sieve.
  13. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述有机氮氧自由基前体与所述醇的摩尔比为0.05:1-0.3:1。The method for preparing lactone compounds according to claim 1, wherein the molar ratio of the organic nitroxide radical precursor to the alcohol is 0.05:1-0.3:1.
  14. 根据权利要求1所述的内酯类化合物的制备方法,其特征在于,所述Sn基催化剂与所述醇的摩尔比为0.002:1-0.01:1,其中,所述Sn基催化剂的摩尔用量以Sn的摩尔量计算。The method for preparing lactone compounds according to claim 1, wherein the molar ratio of the Sn-based catalyst to the alcohol is 0.002:1-0.01:1, wherein the molar amount of the Sn-based catalyst Calculated based on the molar amount of Sn.
  15. 根据权利要求1-14任一项所述的内酯类化合物的制备方法,其特征在于,所述氧化反应在有机溶剂作为溶剂的反应体系下进行,所述有机溶剂包括1,4-二氧六环、甲基叔丁基醚、乙酸乙酯、乙酸丁酯、乙酸异丙酯、氯苯、苯甲酸甲酯中的至少一种。The method for preparing lactone compounds according to any one of claims 1-14, wherein the oxidation reaction is carried out in a reaction system in which an organic solvent is used as a solvent, and the organic solvent includes 1,4-dioxide. At least one of six rings, methyl tert-butyl ether, ethyl acetate, butyl acetate, isopropyl acetate, chlorobenzene, and methyl benzoate.
  16. 根据权利要求15所述的内酯类化合物的制备方法,其特征在于,以1mmol的所述醇计,所述有机溶剂的质量为1g-4g。The method for preparing lactone compounds according to claim 15, characterized in that, based on 1 mmol of the alcohol, the mass of the organic solvent is 1 g-4 g.
  17. 根据权利要求15所述的内酯类化合物的制备方法,其特征在于,所述氧化反应的温度为60℃-85℃,反应时间为4h-24h。The method for preparing lactone compounds according to claim 15, wherein the temperature of the oxidation reaction is 60°C-85°C, and the reaction time is 4h-24h.
  18. 一种内酯类化合物的制备方法,其特征在于,在权利要求1-17任一项中所定义的有机氮氧自由基前体、Sn基催化剂以及自由基引发剂的存在下,利用分子态氧对下述式(5)表示的环醇进行氧化,得到下述式(6)表示的内酯类化合物;A method for preparing lactone compounds, characterized in that, in the presence of the organic nitroxide radical precursor, Sn-based catalyst and free radical initiator as defined in any one of claims 1-17, the molecular state is used Oxygen oxidizes the cyclic alcohol represented by the following formula (5) to obtain a lactone compound represented by the following formula (6);
    Figure PCTCN2020117864-appb-100006
    Figure PCTCN2020117864-appb-100006
    式(5)和式(6)中,R e、R f相同或不同,表示在与相邻的羟基碳原子键合部位具有碳原子的有机基团,R e、R f独立地选自烷基、链烯基、炔基、脂环式烃基、芳香族烃基或杂环基团,R e和R f相互键合并 与相邻的羟基碳原子一起成环。 In formula (5) and formula (6), R e and R f are the same or different, representing an organic group having a carbon atom at the bonding site of the adjacent hydroxyl carbon atom, and R e and R f are independently selected from alkane Group, alkenyl group, alkynyl group, alicyclic hydrocarbon group, aromatic hydrocarbon group or heterocyclic group, R e and R f are bonded to each other and form a ring with adjacent hydroxyl carbon atoms.
  19. 根据权利要求18所述的内酯类化合物的制备方法,其特征在于,在酮的存在下对式(5)表示的环醇进行氧化。The method for preparing a lactone compound according to claim 18, wherein the cyclic alcohol represented by the formula (5) is oxidized in the presence of a ketone.
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