WO2021098412A1 - Gear-pin dual-mode meshing small-tooth-difference planetary gear pair and precision speed reducer - Google Patents

Gear-pin dual-mode meshing small-tooth-difference planetary gear pair and precision speed reducer Download PDF

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Publication number
WO2021098412A1
WO2021098412A1 PCT/CN2020/120743 CN2020120743W WO2021098412A1 WO 2021098412 A1 WO2021098412 A1 WO 2021098412A1 CN 2020120743 W CN2020120743 W CN 2020120743W WO 2021098412 A1 WO2021098412 A1 WO 2021098412A1
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Prior art keywords
gear
tooth
internal
meshing
needle roller
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PCT/CN2020/120743
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French (fr)
Chinese (zh)
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李轩
李伟达
黄剑斌
杨杰
孙立宁
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苏州大学
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Publication of WO2021098412A1 publication Critical patent/WO2021098412A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/08Profiling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/17Toothed wheels
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10Complex mathematical operations
    • G06F17/11Complex mathematical operations for solving equations, e.g. nonlinear equations, general mathematical optimization problems
    • G06F17/12Simultaneous equations, e.g. systems of linear equations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • F16H2001/327Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear with orbital gear sets comprising an internally toothed ring gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/17Toothed wheels
    • F16H2055/176Ring gears with inner teeth

Definitions

  • the invention relates to the technical field of precision transmission, in particular to a planetary gear pair and a precision reducer with a tooth-pin dual-mode meshing small tooth difference planetary gear pair.
  • the precision cycloid reducer used in the field of industrial robots requires excellent characteristics such as high load-bearing capacity, high precision, and high rigidity.
  • my country's precision cycloid reducer is heavily dependent on imports and is monopolized by Japanese companies.
  • domestic enterprises have invested a lot of material and financial resources in the development of the precision reducer, with high-end machine tools and advanced equipment, the machining ability can obtain high machining accuracy, and the system errors of the reducer have been eliminated, but there is still random processing. Errors result in a big gap between products in terms of accuracy retention, service life and production costs compared with foreign countries.
  • the existing Chinese invention patent discloses a precision reducer for robots, including a decelerating part, the decelerating part includes: an eccentric wheel, a cycloid wheel, and a needle gear; the pendulum
  • the thread wheel includes: a first cycloidal wheel and a second cycloidal wheel arranged side by side;
  • the needle gear includes: a needle gear housing, needle teeth arranged in the needle gear housing, and an outer ring fixed on the needle gear housing A bearing equipped with the needle teeth, the inner ring of the bearing is sleeved in the middle of the needle teeth, the needle teeth are arranged around the inner circumferential wall of the needle tooth shell to form a ring needle tooth group, the first cycloid and the second The cycloidal wheel meshes with the two ends of the needle teeth respectively.
  • the above-mentioned needle gear is supported by the bearing and the cycloidal gear is rolling transmission, which reduces the wear of the cycloidal gear and the needle gear transmission.
  • the eccentric shaft has an eccentric phase and high-precision machining. The technical problem is high, the production cost is high, and the accuracy is not easy to guarantee.
  • the technical problem to be solved by the present invention is to overcome the problems of poor reliability, difficult processing, and high cost in the prior art, thereby providing a high-performance, high-precision and economically-processed double-die meshing planetary gear with small tooth difference.
  • Vice and precision reducer the technical problem to be solved by the present invention is to overcome the problems of poor reliability, difficult processing, and high cost in the prior art, thereby providing a high-performance, high-precision and economically-processed double-die meshing planetary gear with small tooth difference.
  • a tooth-pin dual-mode meshing planetary gear pair with a small tooth difference of the present invention includes an internal gear and a plurality of external gears.
  • the internal gear is provided with a first arc containing groove and a first curved tooth.
  • the external gear is provided with a second arc containing groove and a second curved tooth profile, wherein the first arc containing groove is provided with a first needle roller, and the second arc containing groove is provided with The second needle roller, during the meshing process of the internal gear and the external gear, includes the meshing of the first needle roller and the second curved tooth profile, the first needle roller and the second roller The meshing of the needle and the meshing of the first curved tooth profile and the second needle roller.
  • the tooth profile equation is:
  • the tooth profile equation is:
  • ⁇ 1 and ⁇ 2 are the rotation angle of the internal gear and the rotation angle of the external gear, respectively, and z 2 is the number of teeth of the external gear.
  • the first needle roller radius r 1 and the index circle radius R 1 in the first arc containing groove are obtained by the following steps: determine the external gear according to the structural size and transmission ratio of the transmission device The number of teeth z 1 , the number of teeth z 2 of the internal gear, and the second needle roller radius r 2 in the second circular arc containment groove, and the indexing circle radius R 2 are used to preliminarily determine the initial value of the eccentricity e; The law of motion, the curve tooth profile equation ⁇ (x 1 , y 1 ) of the internal gear and the curve tooth profile equation ⁇ (x 2 , y 2 ) of the external gear are calculated by the envelope method; the curve tooth profile equation of the internal gear ⁇ (x 1 ,y 1 ) in Fit function Solve the problem, get the first needle roller radius r 1 and the first needle roller center coordinates (x 0 , y 0 ) in the first arc containing groove, where (x 1i , y 1i )
  • the external gear includes a first external gear and a second external gear, the first external gear and the second external gear are arranged in a phase of 180°, and the first external gear and the second external gear A needle roller isolation retaining ring is arranged between the two external gears.
  • the present invention also provides a precision reducer, including the pinion-tooth dual-mode meshing planetary gear pair with small tooth difference, a combined double eccentric crankshaft, an involute planetary gear and a sun gear shaft as described in any one of the above, wherein
  • the combined double eccentric crankshaft is equipped with an external gear of the toothed pin double-mode meshing with a planetary gear pair with a small tooth difference
  • the combined double eccentric crankshaft includes a spline shaft
  • the involute planetary gear is mounted on the On the spline shaft
  • the sun gear shaft is located at the center of the precision reducer
  • the involute planetary gear meshes with the sun gear shaft.
  • the combined double eccentric crankshaft further includes a first inner spline sleeve, a second inner spline sleeve, a first inner spline eccentric sleeve, and a second inner spline eccentric sleeve , wherein the first inner spline sleeve, the second inner spline sleeve, the first inner spline eccentric sleeve, and the second inner spline eccentric sleeve are all installed on the spline shaft, and the combined type The double eccentric crankshaft is supported on the planet carrier.
  • the first internal spline eccentric sleeve and the second internal spline eccentric sleeve are arranged in a 180° phase arrangement, and both have an even number of teeth with the spline shaft, and the first The outer circles of the inner spline eccentric sleeve and the second inner spline eccentric sleeve are both bearing raceways with single ribs.
  • the planet carrier includes a first end disc and a second end disc, and the first end disc and the second end disc are supported inside the internal gear.
  • the involute planetary gear has internal splines, which have the same number of teeth as the spline shaft and are used in cooperation.
  • the tooth-pin dual-mode meshing planetary gear pair and precision reducer of the present invention includes an internal gear and a plurality of external gears.
  • the internal gear is provided with a first arc containing groove and a first curved tooth profile
  • the external gear is provided with a second circular arc containing groove and a second curved tooth profile, wherein the first circular arc containing groove is provided with a first needle roller, and the second circular arc containing groove is provided with a second Needle rollers.
  • the meshing and the meshing between the second needle roller and the first curved tooth profile form a "needle roller-needle” and “tooth profile-needle” dual-mode meshing gear pair, because the gear pair has multiple teeth
  • the advantages of simultaneous contact, multi-point meshing on a single tooth, rolling contact with needles, etc. are beneficial to improve and reduce the meshing force on the gear, form a dynamic pressure oil film, and help improve the load-bearing capacity and transmission efficiency of the reducer; in addition, the The contact deformation and movement wear of the gear pair under the action of the load will make all the tooth profile random errors approach the error average value, the error averaging effect is obvious, and the transmission accuracy is high; in addition, the rollers with different machining accuracy can be selected.
  • the needle adjusts the meshing gap, so there is no need to modify the tooth profile.
  • Figure 1 is a schematic diagram of a planetary gear pair with a small tooth difference between the tooth-pin dual-mode meshing of the present invention
  • Figure 2 is a partial enlarged view of the "tooth profile-needle" meshing of the present invention
  • Figure 3 is a partial enlarged view of the "needle-needle-roller" tooth top meshing of the present invention
  • Figure 4 is a partial enlarged view of the tooth side meshing of the "needle-needle roller" of the present invention.
  • Figure 5 is an assembly diagram of the precision reducer of the present invention.
  • Figure 6 is a cross-sectional view of the precision reducer of the present invention.
  • Figure 7 is a schematic diagram of the combined double eccentric crankshaft of the present invention.
  • Figure 8 is a schematic diagram of the spline shaft of the present invention.
  • Figure 9 is a perspective view of the inner spline eccentric sleeve of the present invention.
  • Fig. 10 is a front view of the inner spline eccentric sleeve of the present invention.
  • this embodiment provides a pinion double-mode meshing planetary gear pair with a small tooth difference, including an internal gear 10 and a plurality of external gears 20.
  • the internal gear 10 is A first arc containing groove 11 and a first curved tooth profile 12 are provided.
  • the external gear 20 is provided with a second arc containing groove 21 and a second curved tooth profile 22, wherein the first arc containing groove 11
  • a first roller needle 13 is provided inside
  • a second roller needle 23 is provided in the second arc containing groove 21, and the internal gear 10 and the external gear 11 include the first roller during the meshing process.
  • the tooth-pin dual-mode meshing planetary gear pair with small tooth difference in this embodiment includes an internal gear 10 and a plurality of external gears 20.
  • the internal gear 10 is provided with a first arc containing groove 11 and a first curved tooth profile.
  • the external gear 20 is provided with a second circular arc containing groove 21 and a second curved tooth profile 22, wherein the first circular arc containing groove 11 is provided with a first roller needle 13, and the second circular arc A second needle roller 23 is provided in the containing groove 21.
  • the meshing process of the first needle roller 13 and the second curved tooth profile 22 is included.
  • Profile-needle" dual-mode meshing gear pair because the gear pair has the advantages of multi-tooth simultaneous contact, multi-point meshing on a single tooth, rolling contact with needles, etc., which is beneficial to improve and reduce the meshing force on the gear and form a dynamic
  • the oil pressure film is beneficial to improve the load-carrying capacity and transmission efficiency of the reducer; in addition, the contact deformation and motion wear of the gear pair under load make the random error of all tooth profiles close to the average error, and the error is equalized
  • the effect is obvious and the transmission accuracy is high; in addition, the meshing gap can be adjusted by selecting rollers with different machining accuracy, so there is no need to modify the tooth profile.
  • the curve tooth profile ⁇ (x 1 , y 1 ) of the internal gear 10 has the tooth profile equation:
  • ⁇ 1 and ⁇ 2 are the rotation angle of the internal gear 10 and the rotation angle of the external gear 20, and z 2 is the number of teeth of the external gear 20.
  • radius r 1 and the index circle radius R 1 of the first needle roller 13 in the first arc containing groove 11 are obtained by the following steps:
  • Step S1 The transmission frame size, transmission ratio, determining the number of teeth of the external gear 20 z 1, the number of teeth of the internal gear 10 and a second needle z 2 second arcuate groove 21 is 23 inclusive radius r 2, the pitch circle Radius R 2 , initially determine the initial value of eccentricity e;
  • Step S2 According to the law of relative motion between the internal gear 10 and the external gear 20, the curve tooth profile equation ⁇ (x 1 , y 1 ) of the internal gear 10 and the curve tooth profile equation ⁇ (x 2 ,y 2 );
  • Step S3 For the curve tooth profile equation ⁇ (x 1 , y 1 ) of the internal gear 10 Fit function Solve the problem and obtain the radius r 1 of the first needle roller 13 and the center coordinates (x 0 , y 0 ) of the first needle roller 13 in the first arc containing groove 11, where (x 1i , y 1i ) is the internal gear with 10 teeth Profile coordinate value, n is the number of data points;
  • Step S4 Calculate the fitting gap
  • the external gear 20 includes a first external gear 20A and a second external gear 20B, and the first external gear 20A and the second external gear 20B are arranged in a 180° phase;
  • a needle roller spacer 24 is arranged between the first external gear 20A and the second external gear 20B, so as to ensure the axial positioning.
  • this embodiment provides a precision reducer, including the pinion-tooth dual-mode meshing planetary gear pair with small tooth difference and the combined double-eccentric crankshaft described in the first embodiment.
  • the involute planetary gear 40 and the sun gear shaft 50 wherein the combined double eccentric crankshaft 30 is mounted on the external gear 20 of the toothed pin double-mode meshing planetary gear pair with a small tooth difference, and the combined double eccentric
  • the crankshaft 30 includes a spline shaft 31, the involute planetary gear 40 is mounted on the spline shaft 31, the sun gear shaft 50 is located at the center of the precision reducer, and the involute planetary gear 40 meshes with the sun gear shaft 50.
  • the precision reducer described in this embodiment includes the pinion-tooth dual-mode meshing planetary gear pair with small tooth difference, the combined double eccentric crankshaft 30, the involute planetary gear 40 and the sun gear shaft 50 described in the first embodiment.
  • the combined double-eccentric crankshaft 30 is equipped with the external gear 20 of the toothed pin double-mode meshing planetary gear pair with a small tooth difference, the combined double-eccentric crankshaft 30 includes a spline shaft 31, the involute planet
  • the gear 40 is mounted on the spline shaft 31, the sun gear shaft 50 is located in the center of the precision reducer, and the involute planetary gear 40 meshes with the sun gear shaft 50 to realize the first-stage reduction ,
  • the second-stage deceleration is achieved through the tooth-needle dual-mode meshing planetary gear pair with a small tooth difference and finally the power is output, so as to achieve the purpose of deceleration.
  • the present invention adopts "needle roller-needle” and "
  • the combined double eccentric crankshaft 30 also includes a first inner spline sleeve 32A, a second inner spline sleeve 32B, a first inner spline eccentric sleeve 33A, and a second inner spline eccentric sleeve.
  • the first internal spline eccentric sleeve 33A and the second internal spline eccentric sleeve 33B are arranged in a phase of 180° and are processed with a phase marking hole 330, and are connected to the spline shaft 31 have even-numbered teeth, so as to solve the problem of high-precision machining of the crank shaft eccentric phase;
  • the outer circles of the first inner spline eccentric sleeve 33A and the second inner spline eccentric sleeve 33B are bearing rollers with single ribs Road 331 not only has simple processing technology and high precision, but also has better processing accuracy.
  • the spline shaft 31 is further provided with a first elastic retaining ring 34A, a second elastic retaining ring 34B, and a sleeve 34C.
  • the first elastic retaining ring 34A and the sleeve 34C can be used to position the gradually
  • the open-line planetary gear 40 can position the first inner spline sleeve 32A, the second inner spline sleeve 32B, the first inner spline eccentric sleeve 33A, and the first inner spline sleeve 34C through the second elastic retaining ring 34B and the sleeve 34C.
  • the involute planetary gear 40 has internal splines, and the number of teeth is equal to and used in conjunction with the spline shaft 31, so as to help ensure the smooth operation of the entire device.
  • the external gear 20 includes a first external gear 20A and a second external gear 20B, and the first external gear 20A and the second external gear 20B are arranged in a 180° phase;
  • the first external gear 20A and the first external gear 20B are evenly distributed with two or three coordinate holes to facilitate positioning, and pass through the first cylindrical roller bearing 71A, the second cylindrical roller bearing 71B and the combined double
  • the eccentric crankshaft 30 is matched, and the combined double eccentric crankshaft 30 is supported in the planet carrier through the first tapered roller bearing 74A and the second tapered roller bearing 74B.
  • the first cylindrical roller bearing 71A is mounted on the first internal spline eccentric sleeve 33A
  • the first external gear 20A is mounted on the first cylindrical roller bearing 71A
  • the sub-bearing 74A is installed on the first inner spline sleeve 32A
  • the first tapered roller bearing 74A is fixed on the planet carrier
  • the second cylindrical roller bearing 71B is installed on the second inner The spline eccentric sleeve 33B
  • the second external gear 20B is mounted on the second cylindrical roller bearing 71B
  • the second tapered roller bearing 74B is mounted on the second inner spline sleeve 32B
  • the The second tapered roller bearing 74B is fixed on the planet carrier, thereby ensuring the stability of power transmission.
  • the planet carrier includes a first end disc 60A and a second end disc 60B, and the first end disc 60A and the second end disc 60B are supported inside the internal gear 10. Specifically, the first end disc 60A and the second end disc 60B are supported inside the internal gear 10 through a first bearing 73A and a second bearing 73B, respectively, and are sealed by an oil seal 74. Specifically, the first end disk 60A is mounted on the first bearing 73A, and the second end disk 60B is mounted on the second bearing 73B.
  • each of the involute planetary gears 40 meshes with the sun gear shaft 50, and the rotation of the sun gear shaft 50 drives the movement of the involute planetary gears 40 to achieve
  • the involute planetary gear 40 is mounted on the spline shaft 31 of the combined double eccentric crankshaft 30, and the movement of the involute planetary gear 40 drives the combined double eccentric crankshaft 30 movement
  • the first external gear 20A of the pinion double-mode meshing planetary gear pair with small tooth difference passes through the first cylindrical roller bearing 71A and the second external gear 20B through the second cylindrical roller bearing 71B
  • the combined double eccentric crankshaft 30 cooperates to drive the movement of the external gear 20, so as to achieve the second-stage deceleration through the tooth-pin double-mode meshing of the planetary gear pair with small tooth difference, and finally through the first end plate
  • the planetary carrier composed of 60A and the second end plate 60B will output the power.

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Abstract

The present invention relates to a gear-pin dual-mode meshing small-tooth-difference planetary gear pair and a precision speed reducer. The gear-pin dual-mode meshing small-tooth-difference planetary gear pair comprises an inner gear and a plurality of outer gears; the inner gear is provided with a first arc containing groove and a first curve tooth profile; the outer gears are provided with second arc containing grooves and second curve tooth profiles; a first roller pin is arranged in the first arc containing groove; second roller pins are arranged in the second arc containing grooves; and a meshing process of the inner gear and the outer gears comprises meshing of the first roller pin and the second curved tooth profiles, meshing of the first roller pin and the second roller pins, and meshing of the first curved tooth profile and the second roller pins. The present invention has the characteristics of multiple teeth, multiple points and rolling contact; gear tooth loads can be reduced; a dynamic pressure oil film is formed; the error homogenization effect is significant; and the bearing capacity, the transmission efficiency and the transmission precision of the reducer can be improved.

Description

齿针双模啮合少齿差行星齿轮副及精密减速器Gear-needle dual-mode meshing planetary gear pair with small tooth difference and precision reducer 技术领域Technical field
本发明涉及精密传动的技术领域,尤其是指一种齿针双模啮合少齿差行星齿轮副及精密减速器。The invention relates to the technical field of precision transmission, in particular to a planetary gear pair and a precision reducer with a tooth-pin dual-mode meshing small tooth difference planetary gear pair.
背景技术Background technique
随着机械向高效、精密、多功能方向的发展,对齿轮传动的功能和性能提出了更高的要求。如应用于工业机器人领域的精密摆线减速器,要求具有高承载、高精度、高刚度等优良特性。目前,我国精密摆线减速器严重依赖进口,被日本公司所垄断。虽然,国内企业投入了大量物力、财力用于该精密减速器的研制,拥有高档机床和先进设备,机械加工能力可以获得很高的加工精度,减速器系统误差已经全部消除,但仍存在随机加工误差,导致产品在精度保持性、使用寿命和生产成本方面于国外相比仍有很大差距。With the development of machinery in the direction of high efficiency, precision and multi-function, higher requirements are put forward for the function and performance of gear transmission. For example, the precision cycloid reducer used in the field of industrial robots requires excellent characteristics such as high load-bearing capacity, high precision, and high rigidity. At present, my country's precision cycloid reducer is heavily dependent on imports and is monopolized by Japanese companies. Although domestic enterprises have invested a lot of material and financial resources in the development of the precision reducer, with high-end machine tools and advanced equipment, the machining ability can obtain high machining accuracy, and the system errors of the reducer have been eliminated, but there is still random processing. Errors result in a big gap between products in terms of accuracy retention, service life and production costs compared with foreign countries.
为了克服上述问题,现有中国发明专利(CN108843746A)公开了一种用于机械人的精密减速器,包括减速部,所述减速部包括:偏心轮、摆线轮、及针齿轮;所述摆线轮包括:并列设置的第一摆线轮及第二摆线轮;所述针齿轮包括:针齿壳、设置在针齿壳中的针齿、外圈固定在所述针齿壳上的装设所述针齿的轴承,所述轴承内圈套设在针齿中部,所述针齿环绕所述针齿壳的圆周内壁排列成环形针齿组,所述第一摆线轮和第二摆线轮分别与针齿两端啮合。上述针齿通过轴承支撑与摆线轮滚动传动,减少摆线轮与针齿传动的磨损,虽然提高了摆线针轮减速器的使用寿命,但是偏心轴在使用时,存在偏心相位高精度加工的技术问题,生产成本高,且精度不易保证。In order to overcome the above-mentioned problems, the existing Chinese invention patent (CN108843746A) discloses a precision reducer for robots, including a decelerating part, the decelerating part includes: an eccentric wheel, a cycloid wheel, and a needle gear; the pendulum The thread wheel includes: a first cycloidal wheel and a second cycloidal wheel arranged side by side; the needle gear includes: a needle gear housing, needle teeth arranged in the needle gear housing, and an outer ring fixed on the needle gear housing A bearing equipped with the needle teeth, the inner ring of the bearing is sleeved in the middle of the needle teeth, the needle teeth are arranged around the inner circumferential wall of the needle tooth shell to form a ring needle tooth group, the first cycloid and the second The cycloidal wheel meshes with the two ends of the needle teeth respectively. The above-mentioned needle gear is supported by the bearing and the cycloidal gear is rolling transmission, which reduces the wear of the cycloidal gear and the needle gear transmission. Although the service life of the cycloidal gear reducer is improved, the eccentric shaft has an eccentric phase and high-precision machining. The technical problem is high, the production cost is high, and the accuracy is not easy to guarantee.
发明内容Summary of the invention
为此,本发明所要解决的技术问题在于克服现有技术中可靠性差、加工 难、成本高的问题,从而提供一种高性能,且加工经济精度高的齿针双模啮合少齿差行星齿轮副及精密减速器。For this reason, the technical problem to be solved by the present invention is to overcome the problems of poor reliability, difficult processing, and high cost in the prior art, thereby providing a high-performance, high-precision and economically-processed double-die meshing planetary gear with small tooth difference. Vice and precision reducer.
为解决上述技术问题,本发明的一种齿针双模啮合少齿差行星齿轮副,包括内齿轮和多个外齿轮,所述内齿轮上设有第一圆弧包容槽以及第一曲线齿廓,所述外齿轮上设有第二圆弧包容槽以及第二曲线齿廓,其中所述第一圆弧包容槽内设有第一滚针,所述第二圆弧包容槽内设有第二滚针,所述内齿轮和所述外齿轮在啮合的过程中,包括所述第一滚针和所述第二曲线齿廓的啮合、所述第一滚针和所述第二滚针的啮合、以及所述第一曲线齿廓和所述第二滚针的啮合。In order to solve the above technical problems, a tooth-pin dual-mode meshing planetary gear pair with a small tooth difference of the present invention includes an internal gear and a plurality of external gears. The internal gear is provided with a first arc containing groove and a first curved tooth. The external gear is provided with a second arc containing groove and a second curved tooth profile, wherein the first arc containing groove is provided with a first needle roller, and the second arc containing groove is provided with The second needle roller, during the meshing process of the internal gear and the external gear, includes the meshing of the first needle roller and the second curved tooth profile, the first needle roller and the second roller The meshing of the needle and the meshing of the first curved tooth profile and the second needle roller.
在本发明的一个实施例中,所述内齿轮的曲线齿廓∑(x 1,y 1),其齿廓方程为: In an embodiment of the present invention, for the curved tooth profile Σ(x 1 , y 1 ) of the internal gear, the tooth profile equation is:
Figure PCTCN2020120743-appb-000001
Figure PCTCN2020120743-appb-000001
其中,
Figure PCTCN2020120743-appb-000002
分别为内齿轮转角和外齿轮转角,θ为滚针圆弧角变量,z 1为内齿轮齿数,r 2为第二圆弧包容槽内第二滚针半径,e为曲柄轴偏心距,R 2为第二圆弧包容槽内第二滚针分度圆半径,
Figure PCTCN2020120743-appb-000003
为啮合界限值。
among them,
Figure PCTCN2020120743-appb-000002
They are the rotation angle of the internal gear and the external gear respectively, θ is the variable of the arc angle of the needle roller, z 1 is the number of teeth of the internal gear, r 2 is the second needle roller radius in the second arc containing groove, e is the crank shaft eccentricity, R 2 is the index circle radius of the second needle roller in the second arc containing groove,
Figure PCTCN2020120743-appb-000003
It is the meshing limit value.
在本发明的一个实施例中,所述外齿轮的曲线齿廓Γ(x 2,y 2),其齿廓方程为: In an embodiment of the present invention, for the curved tooth profile Γ(x 2 , y 2 ) of the external gear, the tooth profile equation is:
Figure PCTCN2020120743-appb-000004
Figure PCTCN2020120743-appb-000004
其中,φ 1、φ 2分别为内齿轮的转角及外齿轮的转角,z 2为外齿轮的齿数。 Among them, φ 1 and φ 2 are the rotation angle of the internal gear and the rotation angle of the external gear, respectively, and z 2 is the number of teeth of the external gear.
在本发明的一个实施例中,所述第一圆弧包容槽内的第一滚针半径r 1 及分度圆半径R 1由以下步骤获得:根据传动装置结构尺寸、传动比,确定外齿轮齿数z 1、内齿轮齿数z 2以及第二圆弧包容槽内的第二滚针半径r 2、分度圆半径R 2,初步确定偏心距e的初始值;根据内齿轮和外齿轮的相对运动规律,通过包络方法计算出内齿轮的曲线齿廓方程∑(x 1,y 1)及外齿轮的曲线齿廓方程Γ(x 2,y 2);对内齿轮的曲线齿廓方程∑(x 1,y 1)在
Figure PCTCN2020120743-appb-000005
范围内对拟合函数
Figure PCTCN2020120743-appb-000006
进行求解,得到第一圆弧包容槽内第一滚针半径r 1及第一滚针圆心坐标(x 0,y 0),其中,(x 1i,y 1i)为内齿轮齿廓坐标值,n为数据点个数;计算拟合间隙
Figure PCTCN2020120743-appb-000007
判断拟合间隙与设计间隙C 0的大小,如0<C≤C 0,则该组设计参数满足设计要求,确定设计参数R 1=y 0、r 1,结束设计过程;反之,则需要改变优化参数偏心距e、外齿轮分度圆半径R 2,重新计算直到满足设计要求为止。
In an embodiment of the present invention, the first needle roller radius r 1 and the index circle radius R 1 in the first arc containing groove are obtained by the following steps: determine the external gear according to the structural size and transmission ratio of the transmission device The number of teeth z 1 , the number of teeth z 2 of the internal gear, and the second needle roller radius r 2 in the second circular arc containment groove, and the indexing circle radius R 2 are used to preliminarily determine the initial value of the eccentricity e; The law of motion, the curve tooth profile equation ∑(x 1 , y 1 ) of the internal gear and the curve tooth profile equation Γ(x 2 , y 2 ) of the external gear are calculated by the envelope method; the curve tooth profile equation of the internal gear ∑ (x 1 ,y 1 ) in
Figure PCTCN2020120743-appb-000005
Fit function
Figure PCTCN2020120743-appb-000006
Solve the problem, get the first needle roller radius r 1 and the first needle roller center coordinates (x 0 , y 0 ) in the first arc containing groove, where (x 1i , y 1i ) are the internal gear tooth profile coordinates, n is the number of data points; calculate the fitting gap
Figure PCTCN2020120743-appb-000007
Judge the size of the fitting gap and the design gap C 0 , if 0<C≤C 0 , then the design parameters of this group meet the design requirements, determine the design parameters R 1 =y 0 , r 1 , and end the design process; otherwise, you need to change Optimize the parameter eccentricity e and external gear index circle radius R 2 , and recalculate until the design requirements are met.
在本发明的一个实施例中,所述外齿轮包括第一外齿轮和第二外齿轮,所述第一外齿轮和第二外齿轮成180°相位布置,且所述第一外齿轮和第二外齿轮之间设置有滚针隔离挡圈。In an embodiment of the present invention, the external gear includes a first external gear and a second external gear, the first external gear and the second external gear are arranged in a phase of 180°, and the first external gear and the second external gear A needle roller isolation retaining ring is arranged between the two external gears.
本发明还提供了一种精密减速器,包括权上述任意一项所述的齿针双模啮合少齿差行星齿轮副、组合式双偏心曲柄轴、渐开线行星齿轮以及中心齿轮轴,其中所述组合式双偏心曲柄轴上安装所述齿针双模啮合少齿差行星齿轮副的外齿轮,所述组合式双偏心曲柄轴包括花键轴,所述渐开线行星齿轮安装在所述花键轴上,所述中心齿轮轴位于所述精密减速器的中心,且所述渐开线行星齿轮与所述中心齿轮轴啮合。The present invention also provides a precision reducer, including the pinion-tooth dual-mode meshing planetary gear pair with small tooth difference, a combined double eccentric crankshaft, an involute planetary gear and a sun gear shaft as described in any one of the above, wherein The combined double eccentric crankshaft is equipped with an external gear of the toothed pin double-mode meshing with a planetary gear pair with a small tooth difference, the combined double eccentric crankshaft includes a spline shaft, and the involute planetary gear is mounted on the On the spline shaft, the sun gear shaft is located at the center of the precision reducer, and the involute planetary gear meshes with the sun gear shaft.
在本发明的一个实施例中,所述组合式双偏心曲柄轴还包括第一内花键轴套、第二内花键轴套,第一内花键偏心套、第二内花键偏心套,其中所述第一内花键轴套、第二内花键轴套,第一内花键偏心套、第二内花键偏心套均安装在所述花键轴上,且所述组合式双偏心曲柄轴支撑在行星架上。In an embodiment of the present invention, the combined double eccentric crankshaft further includes a first inner spline sleeve, a second inner spline sleeve, a first inner spline eccentric sleeve, and a second inner spline eccentric sleeve , Wherein the first inner spline sleeve, the second inner spline sleeve, the first inner spline eccentric sleeve, and the second inner spline eccentric sleeve are all installed on the spline shaft, and the combined type The double eccentric crankshaft is supported on the planet carrier.
在本发明的一个实施例中,所述第一内花键偏心套与所述第二内花键偏心套成180°相位布置,且与所述花键轴均具有偶数齿,所述第一内花键偏心套与所述第二内花键偏心套的外圆均为带单挡边的轴承滚道。In an embodiment of the present invention, the first internal spline eccentric sleeve and the second internal spline eccentric sleeve are arranged in a 180° phase arrangement, and both have an even number of teeth with the spline shaft, and the first The outer circles of the inner spline eccentric sleeve and the second inner spline eccentric sleeve are both bearing raceways with single ribs.
在本发明的一个实施例中,所述行星架包括第一端盘和第二端盘,且所述第一端盘和所述第二端盘支撑在所述内齿轮的内部。In an embodiment of the present invention, the planet carrier includes a first end disc and a second end disc, and the first end disc and the second end disc are supported inside the internal gear.
在本发明的一个实施例中,所述渐开线行星齿轮具有内花键,与所述花键轴齿数相等并配合使用。In an embodiment of the present invention, the involute planetary gear has internal splines, which have the same number of teeth as the spline shaft and are used in cooperation.
本发明的上述技术方案相比现有技术具有以下优点:Compared with the prior art, the above-mentioned technical solution of the present invention has the following advantages:
本发明所述的齿针双模啮合少齿差行星齿轮副及精密减速器,包括内齿轮和多个外齿轮,所述内齿轮上设有第一圆弧包容槽以及第一曲线齿廓,所述外齿轮上设有第二圆弧包容槽以及第二曲线齿廓,其中所述第一圆弧包容槽内设有第一滚针,所述第二圆弧包容槽内设有第二滚针,所述内齿轮和所述外齿轮在啮合的过程中,包括所述第一滚针和所述第二曲线齿廓的啮合、所述第一滚针和所述第二滚针的啮合、以及所述第二滚针和所述第一曲线齿廓的啮合,形成“滚针-滚针”、“齿廓-滚针”双模啮合齿轮副,由于所述齿轮副具有多齿同时接触、单齿上多点啮合、滚针滚动接触等优点,从而有利于提高减小齿轮上的啮合力,形成动压油膜,有利于提高减速器的承载能力和传动效率;另外,所述齿轮副在载荷作用下产生的接触变形和运动磨损,使所有齿廓随机误差将趋近于误差平均值,误差均化效应明显,传动精度高;再者,可通过选配不同加工精度的滚针调整啮合间隙,因此无需进行齿廓修形。The tooth-pin dual-mode meshing planetary gear pair and precision reducer of the present invention includes an internal gear and a plurality of external gears. The internal gear is provided with a first arc containing groove and a first curved tooth profile, The external gear is provided with a second circular arc containing groove and a second curved tooth profile, wherein the first circular arc containing groove is provided with a first needle roller, and the second circular arc containing groove is provided with a second Needle rollers. During the meshing process of the internal gear and the external gear, the meshing of the first needle roller and the second curved tooth profile, the meshing of the first needle roller and the second needle roller The meshing and the meshing between the second needle roller and the first curved tooth profile form a "needle roller-needle" and "tooth profile-needle" dual-mode meshing gear pair, because the gear pair has multiple teeth The advantages of simultaneous contact, multi-point meshing on a single tooth, rolling contact with needles, etc., are beneficial to improve and reduce the meshing force on the gear, form a dynamic pressure oil film, and help improve the load-bearing capacity and transmission efficiency of the reducer; in addition, the The contact deformation and movement wear of the gear pair under the action of the load will make all the tooth profile random errors approach the error average value, the error averaging effect is obvious, and the transmission accuracy is high; in addition, the rollers with different machining accuracy can be selected. The needle adjusts the meshing gap, so there is no need to modify the tooth profile.
附图说明Description of the drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中In order to make the content of the present invention easier to be understood clearly, the following further describes the present invention in detail according to specific embodiments of the present invention and in conjunction with the accompanying drawings.
图1是本发明齿针双模啮合少齿差行星齿轮副的示意图;Figure 1 is a schematic diagram of a planetary gear pair with a small tooth difference between the tooth-pin dual-mode meshing of the present invention;
图2是本发明“齿廓-滚针”啮合局部放大图;Figure 2 is a partial enlarged view of the "tooth profile-needle" meshing of the present invention;
图3是本发明“滚针-滚针”齿顶啮合局部放大图;Figure 3 is a partial enlarged view of the "needle-needle-roller" tooth top meshing of the present invention;
图4是本发明“滚针-滚针”齿侧啮合局部放大图;Figure 4 is a partial enlarged view of the tooth side meshing of the "needle-needle roller" of the present invention;
图5是本发明精密减速器的装配图;Figure 5 is an assembly diagram of the precision reducer of the present invention;
图6是本发明精密减速器的剖视图;Figure 6 is a cross-sectional view of the precision reducer of the present invention;
图7是本发明组合式双偏心曲柄轴的示意图;Figure 7 is a schematic diagram of the combined double eccentric crankshaft of the present invention;
图8是本发明花键轴的示意图;Figure 8 is a schematic diagram of the spline shaft of the present invention;
图9是本发明内花键偏心套的立体图;Figure 9 is a perspective view of the inner spline eccentric sleeve of the present invention;
图10是本发明内花键偏心套的主视图。Fig. 10 is a front view of the inner spline eccentric sleeve of the present invention.
说明书附图标记说明:10-内齿轮,11-第一圆弧包容槽,12-第一曲线齿廓,13-第一滚针,20-外齿轮,20A-第一外齿轮,20B-第二外齿轮,21-第二圆弧包容槽,22-第二曲线齿廓,23-第二滚针,24-滚针隔离挡圈,30-组合式双偏心曲柄轴,31-花键轴,32A-第一内花键轴套、32B-第二内花键轴套,33A-第一内花键偏心套、33B-第二内花键偏心套,330-相位标记孔,331-轴承滚道,34A-第一弹性挡圈,34B-第二弹性挡圈,34C-轴套,40-渐开线行星齿轮,50-中心齿轮轴,60A-第一端盘,60B-第二端盘,71A-第一圆柱滚子轴承、71B-第二圆柱滚子轴承,72A-第一圆锥滚子轴承,72B-第二圆锥滚子轴承,73A-第一轴承,73B-第二轴承,74-油封。Description of reference signs in the specification: 10-internal gear, 11-first arc containing groove, 12-first curved tooth profile, 13-first needle roller, 20-external gear, 20A-first external gear, 20B-th Two external gears, 21-second arc containment groove, 22-second curved tooth profile, 23-second needle roller, 24-needle roller spacer ring, 30-combined double eccentric crankshaft, 31-spline shaft , 32A-first inner spline bushing, 32B-second inner spline bushing, 33A-first inner spline eccentric bushing, 33B-second inner spline eccentric bushing, 330-phase mark hole, 331-bearing Raceway, 34A-first circlip, 34B-second circlip, 34C-sleeve, 40-involute planetary gear, 50-sun gear shaft, 60A-first end disc, 60B-second end Disc, 71A-first cylindrical roller bearing, 71B-second cylindrical roller bearing, 72A-first tapered roller bearing, 72B-second tapered roller bearing, 73A-first bearing, 73B-second bearing, 74-Oil seal.
具体实施方式Detailed ways
实施例一Example one
如图1、图2、图3以及图4所示,本实施例提供一种齿针双模啮合少齿差行星齿轮副,包括内齿轮10和多个外齿轮20,所述内齿轮10上设有第一圆弧包容槽11以及第一曲线齿廓12,所述外齿轮20上设有第二圆弧包容槽21以及第二曲线齿廓22,其中所述第一圆弧包容槽11内设有第一滚针13,所述第二圆弧包容槽21内设有第二滚针23,所述内齿轮10和所述外齿轮11在啮合的过程中,包括所述第一滚针13和所述第二曲线齿廓22的啮合、所述第一滚针13和所述第二滚针23的啮合、以及所述第一曲线齿廓12和所述第二滚针23的啮合。As shown in Figure 1, Figure 2, Figure 3, and Figure 4, this embodiment provides a pinion double-mode meshing planetary gear pair with a small tooth difference, including an internal gear 10 and a plurality of external gears 20. The internal gear 10 is A first arc containing groove 11 and a first curved tooth profile 12 are provided. The external gear 20 is provided with a second arc containing groove 21 and a second curved tooth profile 22, wherein the first arc containing groove 11 A first roller needle 13 is provided inside, a second roller needle 23 is provided in the second arc containing groove 21, and the internal gear 10 and the external gear 11 include the first roller during the meshing process. The meshing of the needle 13 and the second curved tooth profile 22, the meshing of the first needle 13 and the second needle roller 23, and the meshing of the first curved tooth profile 12 and the second needle 23 Meshing.
本实施例所述的齿针双模啮合少齿差行星齿轮副,包括内齿轮10和多个外齿轮20,所述内齿轮10上设有第一圆弧包容槽11以及第一曲线齿廓 12,所述外齿轮20上设有第二圆弧包容槽21以及第二曲线齿廓22,其中所述第一圆弧包容槽11内设有第一滚针13,所述第二圆弧包容槽21内设有第二滚针23,所述内齿轮10和所述外齿轮11在啮合的过程中,包括所述第一滚针13和所述第二曲线齿廓22的啮合、所述第一滚针13和所述第二滚针23的啮合、以及所述第一曲线齿廓12和所述第二滚针23齿侧的啮合,形成“滚针-滚针”、“齿廓-滚针”双模啮合齿轮副,由于所述齿轮副具有多齿同时接触、单齿上多点啮合、滚针滚动接触等优点,从而有利于提高减小齿轮上的啮合力,形成动压油膜,有利于提高减速器的承载能力和传动效率;另外,所述齿轮副在载荷作用下产生的接触变形和运动磨损,使所有齿廓随机误差将趋近于误差平均值,误差均化效应明显,传动精度高;再者,可通过选配不同加工精度的滚针调整啮合间隙,因此无需进行齿廓修形。The tooth-pin dual-mode meshing planetary gear pair with small tooth difference in this embodiment includes an internal gear 10 and a plurality of external gears 20. The internal gear 10 is provided with a first arc containing groove 11 and a first curved tooth profile. 12. The external gear 20 is provided with a second circular arc containing groove 21 and a second curved tooth profile 22, wherein the first circular arc containing groove 11 is provided with a first roller needle 13, and the second circular arc A second needle roller 23 is provided in the containing groove 21. During the meshing process of the internal gear 10 and the external gear 11, the meshing process of the first needle roller 13 and the second curved tooth profile 22 is included. The meshing of the first needle roller 13 and the second needle roller 23, and the meshing of the first curved tooth profile 12 and the tooth side of the second needle roller 23, form "needle roller-needle roller" and "tooth roller". Profile-needle" dual-mode meshing gear pair, because the gear pair has the advantages of multi-tooth simultaneous contact, multi-point meshing on a single tooth, rolling contact with needles, etc., which is beneficial to improve and reduce the meshing force on the gear and form a dynamic The oil pressure film is beneficial to improve the load-carrying capacity and transmission efficiency of the reducer; in addition, the contact deformation and motion wear of the gear pair under load make the random error of all tooth profiles close to the average error, and the error is equalized The effect is obvious and the transmission accuracy is high; in addition, the meshing gap can be adjusted by selecting rollers with different machining accuracy, so there is no need to modify the tooth profile.
为了实现齿针双模啮合,所述内齿轮10的曲线齿廓∑(x 1,y 1),其齿廓方程为: In order to achieve the tooth-pin dual-mode meshing, the curve tooth profile Σ(x 1 , y 1 ) of the internal gear 10 has the tooth profile equation:
Figure PCTCN2020120743-appb-000008
Figure PCTCN2020120743-appb-000008
其中,
Figure PCTCN2020120743-appb-000009
分别为内齿轮10转角和外齿轮20转角,θ为滚针圆弧角变量,z 1为内齿轮齿数,r 2为第二圆弧包容槽21内第二滚针23半径,e为曲柄轴偏心距,R 2为第二圆弧包容槽21内第二滚针23分度圆半径,
Figure PCTCN2020120743-appb-000010
为啮合界限值。
among them,
Figure PCTCN2020120743-appb-000009
They are the internal gear 10 rotation angle and the external gear 20 rotation angle, θ is the variable of the arc angle of the needle roller, z 1 is the number of teeth of the internal gear, r 2 is the radius of the second needle 23 in the second arc containing groove 21, and e is the crankshaft Eccentricity, R 2 is the index circle radius of the second needle roller 23 in the second arc containing groove 21,
Figure PCTCN2020120743-appb-000010
It is the meshing limit value.
所述外齿轮20的曲线齿廓Γ(x 2,y 2),其齿廓方程为: For the curved tooth profile Γ(x 2 , y 2 ) of the external gear 20, the tooth profile equation is:
Figure PCTCN2020120743-appb-000011
Figure PCTCN2020120743-appb-000011
其中,φ 1、φ 2分别为内齿轮10的转角及外齿轮20的转角,z 2为外齿轮 20的齿数. Among them, φ 1 and φ 2 are the rotation angle of the internal gear 10 and the rotation angle of the external gear 20, and z 2 is the number of teeth of the external gear 20.
另外,所述第一圆弧包容槽11内的第一滚针13的半径r 1及分度圆半径R 1由以下步骤获得: In addition, the radius r 1 and the index circle radius R 1 of the first needle roller 13 in the first arc containing groove 11 are obtained by the following steps:
步骤S1:根据传动装置结构尺寸、传动比,确定外齿轮20的齿数z 1、内齿轮10的齿数z 2以及第二圆弧包容槽21内的第二滚针23半径r 2、分度圆半径R 2,初步确定偏心距e的初始值; Step S1: The transmission frame size, transmission ratio, determining the number of teeth of the external gear 20 z 1, the number of teeth of the internal gear 10 and a second needle z 2 second arcuate groove 21 is 23 inclusive radius r 2, the pitch circle Radius R 2 , initially determine the initial value of eccentricity e;
步骤S2:根据内齿轮10和外齿轮20的相对运动规律,通过包络方法计算出内齿轮10的曲线齿廓方程∑(x 1,y 1)及外齿轮20的曲线齿廓方程Γ(x 2,y 2); Step S2: According to the law of relative motion between the internal gear 10 and the external gear 20, the curve tooth profile equation ∑(x 1 , y 1 ) of the internal gear 10 and the curve tooth profile equation Γ(x 2 ,y 2 );
步骤S3:对内齿轮10的曲线齿廓方程∑(x 1,y 1)在
Figure PCTCN2020120743-appb-000012
范围内对拟合函数
Figure PCTCN2020120743-appb-000013
进行求解,得到第一圆弧包容槽11内第一滚针13半径r 1及第一滚针13圆心坐标(x 0,y 0),其中,(x 1i,y 1i)为内齿轮10齿廓坐标值,n为数据点个数;
Step S3: For the curve tooth profile equation ∑(x 1 , y 1 ) of the internal gear 10
Figure PCTCN2020120743-appb-000012
Fit function
Figure PCTCN2020120743-appb-000013
Solve the problem and obtain the radius r 1 of the first needle roller 13 and the center coordinates (x 0 , y 0 ) of the first needle roller 13 in the first arc containing groove 11, where (x 1i , y 1i ) is the internal gear with 10 teeth Profile coordinate value, n is the number of data points;
步骤S4:计算拟合间隙
Figure PCTCN2020120743-appb-000014
Step S4: Calculate the fitting gap
Figure PCTCN2020120743-appb-000014
步骤S5:判断拟合间隙与设计间隙C 0的大小,如0<C≤C 0,则该组设计参数满足设计要求,确定设计参数R 1=y 0、r 1,结束设计过程;反之,则需要改变优化参数偏心距e、外齿轮20分度圆半径R 2,重新计算直到满足设计要求为止。 Step S5: Determine the size of the fitting gap and the design gap C 0. If 0 <C ≤ C 0 , then the set of design parameters meet the design requirements, determine the design parameters R 1 =y 0 , r 1 , and end the design process; otherwise, It is necessary to change the optimized parameter eccentricity e and the 20 indexing circle radius R 2 of the external gear, and recalculate until the design requirements are met.
为了保证输出平稳,使整个装置稳定运行,所述外齿轮20包括第一外齿轮20A和第二外齿轮20B,所述第一外齿轮20A和所述第二外齿轮20B成180°相位布置;为了避免相邻两个滚针沿轴向相互窜动,所述第一外齿轮20A和第二外齿轮20B之间设置有滚针隔离挡圈24,从而可以保证轴向定位。In order to ensure stable output and stable operation of the entire device, the external gear 20 includes a first external gear 20A and a second external gear 20B, and the first external gear 20A and the second external gear 20B are arranged in a 180° phase; In order to prevent two adjacent needle rollers from moving in the axial direction, a needle roller spacer 24 is arranged between the first external gear 20A and the second external gear 20B, so as to ensure the axial positioning.
实施例二Example two
如图5和图6以及图7和图8所示,本实施例提供一种精密减速器,包括实施例一所述的齿针双模啮合少齿差行星齿轮副、组合式双偏心曲柄轴30、渐开线行星齿轮40以及中心齿轮轴50,其中所述组合式双偏心曲柄轴 30上安装所述齿针双模啮合少齿差行星齿轮副的外齿轮20,所述组合式双偏心曲柄轴30包括花键轴31,所述渐开线行星齿轮40安装在所述花键轴31上,所述中心齿轮轴50位于所述精密减速器的中心,且所述渐开线行星齿轮40与所述中心齿轮轴50啮合。As shown in Figures 5 and 6 and Figures 7 and 8, this embodiment provides a precision reducer, including the pinion-tooth dual-mode meshing planetary gear pair with small tooth difference and the combined double-eccentric crankshaft described in the first embodiment. 30. The involute planetary gear 40 and the sun gear shaft 50, wherein the combined double eccentric crankshaft 30 is mounted on the external gear 20 of the toothed pin double-mode meshing planetary gear pair with a small tooth difference, and the combined double eccentric The crankshaft 30 includes a spline shaft 31, the involute planetary gear 40 is mounted on the spline shaft 31, the sun gear shaft 50 is located at the center of the precision reducer, and the involute planetary gear 40 meshes with the sun gear shaft 50.
本实施例所述的精密减速器,包括实施例一所述的齿针双模啮合少齿差行星齿轮副、组合式双偏心曲柄轴30、渐开线行星齿轮40以及中心齿轮轴50,其中所述组合式双偏心曲柄轴30上安装所述齿针双模啮合少齿差行星齿轮副的外齿轮20,所述组合式双偏心曲柄轴30包括花键轴31,所述渐开线行星齿轮40安装在所述花键轴31上,所述中心齿轮轴50位于所述精密减速器的中心,且所述渐开线行星齿轮40与所述中心齿轮轴50啮合,实现第一级减速,通过所述齿针双模啮合少齿差行星齿轮副实现第二级减速并最终将动力输出,从而实现减速的目的,本发明由于采用“滚针-滚针”、“齿廓-滚针”双模啮合齿轮副,因此在实现减速的同时,也具有实施例一所包含的全部优点。The precision reducer described in this embodiment includes the pinion-tooth dual-mode meshing planetary gear pair with small tooth difference, the combined double eccentric crankshaft 30, the involute planetary gear 40 and the sun gear shaft 50 described in the first embodiment. The combined double-eccentric crankshaft 30 is equipped with the external gear 20 of the toothed pin double-mode meshing planetary gear pair with a small tooth difference, the combined double-eccentric crankshaft 30 includes a spline shaft 31, the involute planet The gear 40 is mounted on the spline shaft 31, the sun gear shaft 50 is located in the center of the precision reducer, and the involute planetary gear 40 meshes with the sun gear shaft 50 to realize the first-stage reduction , The second-stage deceleration is achieved through the tooth-needle dual-mode meshing planetary gear pair with a small tooth difference and finally the power is output, so as to achieve the purpose of deceleration. The present invention adopts "needle roller-needle" and "tooth profile-needle roller". "Dual-mode meshing gear pair, so while realizing deceleration, it also has all the advantages contained in the first embodiment.
如图7所示,所述组合式双偏心曲柄轴30还包括第一内花键轴套32A、第二内花键轴套32B,第一内花键偏心套33A、第二内花键偏心套33B,其中所述第一内花键轴套31A、第二内花键轴套32B,第一内花键偏心套33A、第二内花键偏心套33B均安装在所述花键轴31上,且所述组合式双偏心曲柄轴30支撑在行星架上,从而有利于解决曲柄轴偏心相位高精度加工问题,不但加工工艺简单且精度高,具有较好的加工精度。As shown in Figure 7, the combined double eccentric crankshaft 30 also includes a first inner spline sleeve 32A, a second inner spline sleeve 32B, a first inner spline eccentric sleeve 33A, and a second inner spline eccentric sleeve. Sleeve 33B, wherein the first inner spline sleeve 31A, the second inner spline sleeve 32B, the first inner spline eccentric sleeve 33A, and the second inner spline eccentric sleeve 33B are all installed on the spline shaft 31 Above, and the combined double eccentric crankshaft 30 is supported on the planet carrier, thereby helping to solve the problem of high-precision machining of the crankshaft eccentric phase, not only the machining process is simple, the precision is high, and the machining accuracy is better.
如图9和图10所示,所述第一内花键偏心套33A与所述第二内花键偏心套33B成180°相位布置并加工有相位标记孔330,且与所述花键轴31均具有偶数齿,从而解决曲柄轴偏心相位高精度加工问题;所述第一内花键偏心套33A与所述第二内花键偏心套33B的外圆均为带单挡边的轴承滚道331,不但加工工艺简单且精度高,具有较好的加工精度。另外,所述花键轴31上还设有第一弹性挡圈34A、第二弹性挡圈34B以及轴套34C,通过所述第一弹性挡圈34A和所述轴套34C可以定位所述渐开线行星齿轮40,通过所述第二弹性挡圈34B以及轴套34C可以定位所述第一内花键轴套32A、第二 内花键轴套32B,第一内花键偏心套33A以及第二内花键偏心套33B。另外,所述渐开线行星齿轮40具有内花键,与所述花键轴31齿数相等并配合使用,从而有利于保证整个装置的平稳运行。As shown in Figures 9 and 10, the first internal spline eccentric sleeve 33A and the second internal spline eccentric sleeve 33B are arranged in a phase of 180° and are processed with a phase marking hole 330, and are connected to the spline shaft 31 have even-numbered teeth, so as to solve the problem of high-precision machining of the crank shaft eccentric phase; the outer circles of the first inner spline eccentric sleeve 33A and the second inner spline eccentric sleeve 33B are bearing rollers with single ribs Road 331 not only has simple processing technology and high precision, but also has better processing accuracy. In addition, the spline shaft 31 is further provided with a first elastic retaining ring 34A, a second elastic retaining ring 34B, and a sleeve 34C. The first elastic retaining ring 34A and the sleeve 34C can be used to position the gradually The open-line planetary gear 40 can position the first inner spline sleeve 32A, the second inner spline sleeve 32B, the first inner spline eccentric sleeve 33A, and the first inner spline sleeve 34C through the second elastic retaining ring 34B and the sleeve 34C. The second internal spline eccentric sleeve 33B. In addition, the involute planetary gear 40 has internal splines, and the number of teeth is equal to and used in conjunction with the spline shaft 31, so as to help ensure the smooth operation of the entire device.
为了保证输出平稳,使整个装置稳定运行,所述外齿轮20包括第一外齿轮20A和第二外齿轮20B,所述第一外齿轮20A和所述第二外齿轮20B成180°相位布置;所述第一外齿轮20A和所述第一外齿轮20B上均匀分布有两或三个坐标孔,便于定位,并通过第一圆柱滚子轴承71A、第二圆柱滚子轴承71B与组合式双偏心曲柄轴30配合,所述组合式双偏心曲柄轴30通过第一圆锥滚子轴承74A、第二圆锥滚子轴承74B支撑于所述行星架中。具体地,所述第一圆柱滚子轴承71A安装在所述第一内花键偏心套33A上,所述第一外齿轮20A安装在第一圆柱滚子轴承71A上,所述第一圆锥滚子轴承74A安装在所述第一内花键轴套32A上,所述第一圆锥滚子轴承74A固定在所述行星架上;所述第二圆柱滚子轴承71B安装在所述第二内花键偏心套33B上,所述第二外齿轮20B安装在第二圆柱滚子轴承71B上,所述第二圆锥滚子轴承74B安装在所述第二内花键轴套32B上,所述第二圆锥滚子轴承74B固定在所述行星架上,从而保证了动力传输的稳定。In order to ensure stable output and stable operation of the entire device, the external gear 20 includes a first external gear 20A and a second external gear 20B, and the first external gear 20A and the second external gear 20B are arranged in a 180° phase; The first external gear 20A and the first external gear 20B are evenly distributed with two or three coordinate holes to facilitate positioning, and pass through the first cylindrical roller bearing 71A, the second cylindrical roller bearing 71B and the combined double The eccentric crankshaft 30 is matched, and the combined double eccentric crankshaft 30 is supported in the planet carrier through the first tapered roller bearing 74A and the second tapered roller bearing 74B. Specifically, the first cylindrical roller bearing 71A is mounted on the first internal spline eccentric sleeve 33A, the first external gear 20A is mounted on the first cylindrical roller bearing 71A, and the first tapered roller The sub-bearing 74A is installed on the first inner spline sleeve 32A, the first tapered roller bearing 74A is fixed on the planet carrier; the second cylindrical roller bearing 71B is installed on the second inner The spline eccentric sleeve 33B, the second external gear 20B is mounted on the second cylindrical roller bearing 71B, the second tapered roller bearing 74B is mounted on the second inner spline sleeve 32B, the The second tapered roller bearing 74B is fixed on the planet carrier, thereby ensuring the stability of power transmission.
所述行星架包括第一端盘60A和第二端盘60B,且所述第一端盘60A和所述第二端盘60B支撑在所述内齿轮10的内部。具体地,所述第一端盘60A和所述第二端盘60B分别通过第一轴承73A和第二轴承73B支撑于所述内齿轮10的内部,并通过油封74密封。具体地,所述第一端盘60A安装在所述第一轴承73A上,所述第二端盘60B安装在所述第二轴承73B上。The planet carrier includes a first end disc 60A and a second end disc 60B, and the first end disc 60A and the second end disc 60B are supported inside the internal gear 10. Specifically, the first end disc 60A and the second end disc 60B are supported inside the internal gear 10 through a first bearing 73A and a second bearing 73B, respectively, and are sealed by an oil seal 74. Specifically, the first end disk 60A is mounted on the first bearing 73A, and the second end disk 60B is mounted on the second bearing 73B.
本实施例所述的精密减速器,所述每个渐开线行星齿轮40与所述中心齿轮轴50啮合,所述中心齿轮轴50的转动带动所述渐开线行星齿轮40的运动,实现第一级减速,所述渐开线行星齿轮40安装在所述组合式双偏心曲柄轴30的花键轴31上,所述渐开线行星齿轮40的运动带动所述组合式双偏心曲柄轴30的运动,所述齿针双模啮合少齿差行星齿轮副的第一外齿轮20A通过所述第一圆柱滚子轴承71A以及第二外齿轮20B通过所述第二圆柱滚子轴承71B与组合式双偏心曲柄轴30配合,带动所述外齿轮20的运动, 从而实现通过所述齿针双模啮合少齿差行星齿轮副实现第二级减速,并最终通过由所述第一端盘60A和第二端盘60B组成的行星架将动力输出。In the precision reducer of this embodiment, each of the involute planetary gears 40 meshes with the sun gear shaft 50, and the rotation of the sun gear shaft 50 drives the movement of the involute planetary gears 40 to achieve In the first stage of speed reduction, the involute planetary gear 40 is mounted on the spline shaft 31 of the combined double eccentric crankshaft 30, and the movement of the involute planetary gear 40 drives the combined double eccentric crankshaft 30 movement, the first external gear 20A of the pinion double-mode meshing planetary gear pair with small tooth difference passes through the first cylindrical roller bearing 71A and the second external gear 20B through the second cylindrical roller bearing 71B and The combined double eccentric crankshaft 30 cooperates to drive the movement of the external gear 20, so as to achieve the second-stage deceleration through the tooth-pin double-mode meshing of the planetary gear pair with small tooth difference, and finally through the first end plate The planetary carrier composed of 60A and the second end plate 60B will output the power.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the foregoing embodiments are merely examples for clear description, and are not intended to limit the implementation manners. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is unnecessary and impossible to list all the implementation methods here. The obvious changes or changes derived from this are still within the protection scope created by the present invention.

Claims (10)

  1. 一种齿针双模啮合少齿差行星齿轮副,包括内齿轮和多个外齿轮,其特征在于:所述内齿轮上设有第一圆弧包容槽以及第一曲线齿廓,所述外齿轮上设有第二圆弧包容槽以及第二曲线齿廓,其中所述第一圆弧包容槽内设有第一滚针,所述第二圆弧包容槽内设有第二滚针,所述内齿轮和所述外齿轮在啮合的过程中,包括所述第一滚针和所述第二曲线齿廓的啮合、所述第一滚针和所述第二滚针的啮合、以及所述第一曲线齿廓和所述第二滚针的啮合。A tooth-pin dual-mode meshing planetary gear pair with small tooth difference, comprising an internal gear and a plurality of external gears, characterized in that: the internal gear is provided with a first arc containing groove and a first curved tooth profile, and the external gear The gear is provided with a second circular arc containing groove and a second curved tooth profile, wherein the first circular arc containing groove is provided with a first needle roller, and the second circular arc containing groove is provided with a second needle roller, The meshing process of the internal gear and the external gear includes the meshing of the first needle roller and the second curved tooth profile, the meshing of the first needle roller and the second needle roller, and The meshing of the first curved tooth profile and the second needle roller.
  2. 如权利要求1所述的齿针双模啮合少齿差行星齿轮副,其特征在于,所述内齿轮的曲线齿廓Σ(x 1,y 1),其齿廓方程为: The tooth-pin dual-mode meshing planetary gear pair with small tooth difference according to claim 1, characterized in that the curve tooth profile Σ(x 1 , y 1 ) of the internal gear, the tooth profile equation is:
    Figure PCTCN2020120743-appb-100001
    Figure PCTCN2020120743-appb-100001
    其中,
    Figure PCTCN2020120743-appb-100002
    分别为内齿轮的转角和外齿轮的转角,θ为滚针圆弧角变量,z 1为内齿轮齿数,r 2为第二圆弧包容槽内第二滚针半径,e为曲柄轴偏心距,R 2为第二圆弧包容槽内第二滚针分度圆半径,
    Figure PCTCN2020120743-appb-100003
    为啮合界限值。
    among them,
    Figure PCTCN2020120743-appb-100002
    They are the rotation angle of the internal gear and the rotation angle of the external gear, θ is the variable of the arc angle of the needle roller, z 1 is the number of teeth of the internal gear, r 2 is the second needle roller radius in the second arc containing groove, and e is the crank shaft eccentricity. , R 2 is the index circle radius of the second needle roller in the second arc containing groove,
    Figure PCTCN2020120743-appb-100003
    It is the meshing limit value.
  3. 根据权利要求1所述的齿针双模啮合少齿差行星齿轮副,其特征在于:所述外齿轮的曲线齿廓Γ(x 2,y 2),其齿廓方程为: The tooth-pin dual-mode meshing planetary gear pair with small tooth difference according to claim 1, characterized in that: the curve tooth profile Γ(x 2 , y 2 ) of the external gear, the tooth profile equation is:
    Figure PCTCN2020120743-appb-100004
    Figure PCTCN2020120743-appb-100004
    其中,φ 1、φ 2分别为内齿轮的转角及外齿轮的转角,z 2为外齿轮的齿数。 Among them, φ 1 and φ 2 are the rotation angle of the internal gear and the rotation angle of the external gear, respectively, and z 2 is the number of teeth of the external gear.
  4. 根据权利要求1所述的齿针双模啮合少齿差行星齿轮副,其特征在于:所述第一圆弧包容槽内的第一滚针半径r 1及分度圆半径R 1由以下步骤获得: The tooth-pin dual-mode meshing small tooth difference planetary gear pair according to claim 1, characterized in that: the first needle roller radius r 1 and the index circle radius R 1 in the first arc containing groove are determined by the following steps obtain:
    步骤S1:根据传动装置结构尺寸、传动比,确定外齿轮的齿数z 1、内齿轮的齿数z 2以及第二圆弧包容槽内的第二滚针半径r 2、分度圆半径R 2,初步确定偏心距e的初始值; Step S1: Determine the number of teeth z 1 of the external gear, the number of teeth z 2 of the internal gear, and the second needle roller radius r 2 and the indexing circle radius R 2 in the second arc containing groove according to the structural size and transmission ratio of the transmission device, Preliminarily determine the initial value of the eccentricity e;
    步骤S2:根据内齿轮和外齿轮的相对运动规律,通过包络方法计算出内齿轮的曲线齿廓方程Σ(x 1,y 1)及外齿轮的曲线齿廓方程Γ(x 2,y 2); Step S2: According to the relative motion law of the internal gear and the external gear, the curve tooth profile equation Σ(x 1 , y 1 ) of the internal gear and the curve tooth profile equation Γ(x 2 , y 2) of the external gear are calculated by the envelope method );
    步骤S3:对内齿轮的曲线齿廓方程Σ(x 1,y 1)在
    Figure PCTCN2020120743-appb-100005
    范围内对拟合函数
    Figure PCTCN2020120743-appb-100006
    进行求解,得到第一圆弧包容槽内第一滚针半径r 1及第一滚针圆心坐标(x 0,y 0),其中,(x 1i,y 1i)为内齿轮齿廓坐标值,n为数据点个数;
    Step S3: The curve tooth profile equation Σ(x 1 , y 1 ) of the internal gear is
    Figure PCTCN2020120743-appb-100005
    Fit function
    Figure PCTCN2020120743-appb-100006
    Solve the problem, get the first needle roller radius r 1 and the first needle roller center coordinates (x 0 , y 0 ) in the first arc containing groove, where (x 1i , y 1i ) are the internal gear tooth profile coordinates, n is the number of data points;
    步骤S4:计算拟合间隙
    Figure PCTCN2020120743-appb-100007
    Step S4: Calculate the fitting gap
    Figure PCTCN2020120743-appb-100007
    步骤S5:判断拟合间隙与设计间隙C 0的大小,如0<C≤C 0,则该组设计参数满足设计要求,确定设计参数R 1=y 0、r 1,结束设计过程;反之,则需要改变优化参数偏心距e、外齿轮分度圆半径R 2,重新计算直到满足设计要求为止。 Step S5: Determine the size of the fitting gap and the design gap C 0. If 0 <C ≤ C 0 , then the set of design parameters meet the design requirements, determine the design parameters R 1 =y 0 , r 1 , and end the design process; otherwise, It is necessary to change the optimized parameters eccentricity e, the external gear indexing circle radius R 2 , and recalculate until the design requirements are met.
  5. 根据权利要求1所述的齿针双模啮合少齿差行星齿轮副,其特征在于:所述外齿轮包括第一外齿轮和第二外齿轮,所述第一外齿轮和第二外齿轮成180°相位布置,且所述第一外齿轮和第二外齿轮之间设置有滚针隔离挡圈。The tooth-pin dual-mode meshing planetary gear pair with small tooth difference according to claim 1, wherein the external gear includes a first external gear and a second external gear, and the first external gear and the second external gear form The phase arrangement is 180°, and a needle roller isolation retainer ring is arranged between the first external gear and the second external gear.
  6. 一种精密减速器,其特征在于:包括权利要求1-5中任意一项所述的齿针双模啮合少齿差行星齿轮副、组合式双偏心曲柄轴、渐开线行星齿轮以及中心齿轮轴,其中所述组合式双偏心曲柄轴上安装所述齿针双模啮合少齿差行星齿轮副的外齿轮,所述组合式双偏心曲柄轴包括花键轴,所述渐开线行星齿轮安装在所述花键轴上,所述中心齿轮轴位于所述精密减速器的中心,且所 述渐开线行星齿轮与所述中心齿轮轴啮合。A precision reducer, characterized in that it comprises the tooth-pin dual-mode meshing planetary gear pair with a small tooth difference according to any one of claims 1-5, a combined double-eccentric crankshaft, an involute planetary gear and a sun gear Shaft, wherein the combined double eccentric crankshaft is mounted on the external gear of the toothed pin double mode to engage a planetary gear pair with a small tooth difference, the combined double eccentric crankshaft includes a spline shaft, and the involute planetary gear Installed on the spline shaft, the sun gear shaft is located at the center of the precision reducer, and the involute planetary gear meshes with the sun gear shaft.
  7. 根据权利要求6所述的精密减速器,其特征在于:所述组合式双偏心曲柄轴还包括第一内花键轴套、第二内花键轴套,第一内花键偏心套、第二内花键偏心套,其中所述第一内花键轴套、第二内花键轴套,第一内花键偏心套、第二内花键偏心套均安装在所述花键轴上,且所述组合式双偏心曲柄轴支撑在行星架上。The precision reducer according to claim 6, characterized in that: the combined double eccentric crankshaft further comprises a first inner spline bushing, a second inner spline bushing, a first inner spline eccentric bushing, and a second inner spline bushing. Two internal spline eccentric sleeves, wherein the first internal spline sleeve, the second internal spline sleeve, the first internal spline eccentric sleeve, and the second internal spline eccentric sleeve are all mounted on the spline shaft , And the combined double eccentric crankshaft is supported on the planet carrier.
  8. 根据权利要求7所述的精密减速器,其特征在于:所述第一内花键偏心套与所述第二内花键偏心套成180°相位布置,且与所述花键轴均具有偶数齿,所述第一内花键偏心套与所述第二内花键偏心套的外圆均为带单挡边的轴承滚道。The precision reducer according to claim 7, characterized in that: the first internal spline eccentric sleeve and the second internal spline eccentric sleeve are arranged in a 180° phase arrangement, and both have an even number with the spline shaft. For the teeth, the outer circles of the first internal spline eccentric sleeve and the second internal spline eccentric sleeve are both bearing raceways with single ribs.
  9. 根据权利要求7所述的精密减速器,其特征在于:所述行星架包括第一端盘和第二端盘,且所述第一端盘和所述第二端盘支撑在所述内齿轮的内部。The precision reducer according to claim 7, wherein the planet carrier includes a first end disc and a second end disc, and the first end disc and the second end disc are supported on the internal gear internal.
  10. 根据权利要求6所述的精密减速器,其特征在于:所述渐开线行星齿轮具有内花键,与所述花键轴齿数相等并配合使用。The precision reducer according to claim 6, wherein the involute planetary gear has internal splines, and the number of teeth is equal to the spline shaft and used in cooperation.
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CN113898716A (en) * 2021-10-21 2022-01-07 王踊 Thrust-hobbing gear transmission and device using such a transmission
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CN114001125A (en) * 2021-11-12 2022-02-01 浙江环动机器人关节科技有限公司 Ultra-low speed ratio high rigidity high accuracy cycloid pin gear planetary transmission reduction gear
CN114001125B (en) * 2021-11-12 2023-09-22 浙江环动机器人关节科技股份有限公司 Ultra-low speed ratio high-rigidity high-precision cycloidal pin gear planetary transmission speed reducer

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