WO2021082274A1 - Hydraulic control system, outrigger device, and control method - Google Patents

Hydraulic control system, outrigger device, and control method Download PDF

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Publication number
WO2021082274A1
WO2021082274A1 PCT/CN2019/130544 CN2019130544W WO2021082274A1 WO 2021082274 A1 WO2021082274 A1 WO 2021082274A1 CN 2019130544 W CN2019130544 W CN 2019130544W WO 2021082274 A1 WO2021082274 A1 WO 2021082274A1
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WO
WIPO (PCT)
Prior art keywords
valve port
valve
auxiliary
reversing valve
main
Prior art date
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PCT/CN2019/130544
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French (fr)
Chinese (zh)
Inventor
胡磊
王清波
覃会勇
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三一汽车制造有限公司
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Publication of WO2021082274A1 publication Critical patent/WO2021082274A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/04Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S9/00Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks
    • B60S9/02Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting
    • B60S9/10Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting by fluid pressure
    • B60S9/12Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting by fluid pressure of telescopic type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • F15B19/005Fault detection or monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0083For recording or indicating the functioning of a valve in combination with test equipment by measuring valve parameters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M7/00Details of attaching or adjusting engine beds, frames, or supporting-legs on foundation or base; Attaching non-moving engine parts, e.g. cylinder blocks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/87Detection of failures

Definitions

  • This application relates to the technical field of hydraulic control, and in particular to a hydraulic control system, an outrigger device and a control method.
  • the outrigger devices of engineering equipment or vehicles are mostly controlled by hydraulic systems, and the outriggers are driven by hydraulic cylinders, but there is a problem that the extending process takes a long time.
  • the hydraulic system provided in the prior art that can increase the speed of the outrigger extension process, it is necessary to increase the pumping flow of the oil pump or increase the auxiliary oil pump to realize the accelerated extension of the outrigger.
  • the hydraulic system still has complicated costs. Higher, the system volatility of the acceleration process greatly affects the reliability of the hydraulic system, and the problem of failure detection cannot be achieved.
  • This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • an object of the present application is to provide a hydraulic control system.
  • Another object of the present application is to provide an outrigger device having the above hydraulic control system.
  • Another object of the present application is to provide a control method for the aforementioned leg device.
  • the technical solution of the first aspect of the present application provides a hydraulic control system, including: an oil cylinder; a main reversing valve and an auxiliary reversing valve, the first valve port of the main reversing valve passes through the auxiliary circuit and the auxiliary reversing valve
  • the third valve port of the main reversing valve is connected, the second valve port of the main reversing valve is connected to the rodless cavity of the cylinder through the main circuit, the first valve port of the auxiliary reversing valve is connected to the rod cavity of the cylinder, and the second port of the auxiliary reversing valve is connected to the rodless cavity of the cylinder.
  • the three valve ports are connected to the main circuit through the differential pipeline; the hydraulic oil pump is connected with the third valve port of the main directional valve; the hydraulic oil tank is connected with the hydraulic oil pump and the fourth valve port of the main directional valve.
  • the hydraulic control system includes an oil cylinder, a main reversing valve, and an auxiliary reversing valve.
  • the hydraulic oil pump is connected to the main reversing valve by connecting the hydraulic oil tank with the hydraulic oil pump and the fourth valve port of the main reversing valve.
  • the third valve port is connected to pump out the hydraulic oil in the hydraulic oil tank through the hydraulic oil pump to drive the extension or retraction of the oil cylinder by the pressure of the hydraulic oil, and at the same time, the hydraulic oil under pressure in the oil cylinder returns to the hydraulic oil tank.
  • the first valve port of the main reversing valve and the second valve port of the first auxiliary reversing valve are connected through the auxiliary path, and the valve port of the auxiliary reversing valve communicates with the rod cavity of the oil cylinder, so that there is a rod cavity when the oil cylinder extends
  • the hydraulic oil inside flows to the hydraulic oil tank through the auxiliary path, or when the cylinder is retracted, the hydraulic oil in the oil tank flows through the auxiliary path to the rod cavity of the cylinder;
  • the main path connects the second valve port of the main directional valve with the rodless cavity of the cylinder,
  • the auxiliary reversing valve is connected through the first differential line
  • the third valve port is connected to the main circuit to close the differential pipeline when the first valve port and the second valve port of the auxiliary directional valve are
  • the hydraulic oil in the rod cavity of the cylinder enters the main circuit through the differential pipeline, and then enters the rodless cavity of the cylinder again, thereby increasing the rodless cavity of the cylinder
  • the pressure accelerates the extension of the cylinder.
  • the main directional valve needs to be switched to the position where the first valve port is connected to the third valve port, and the second valve port is connected to the fourth valve port, so as not to affect the hydraulic oil to the hydraulic oil tank. Backflow.
  • Both the first auxiliary reversing valve and the second auxiliary reversing valve can detect the position of the spool to determine the position of the spool, feedback the detection signal, and give an alarm to the spool failure to reduce the operation of the hydraulic control system It is possible that the spool position of the first auxiliary reversing valve or the second auxiliary reversing valve may be wrong, thereby improving the reliability of the hydraulic control system.
  • the load involves multiple components to be driven, it can be realized by operating multiple hydraulic control systems in parallel.
  • one hydraulic control system can be used to drive the outrigger to extend first, and when the outrigger is extended to the target position, another hydraulic control system can be used to drive the outrigger to lift.
  • oil cylinder may also be a multi-stage oil cylinder or a combined oil cylinder.
  • hydraulic control system in the above-mentioned embodiment provided by the present application may also have the following additional technical features:
  • the hydraulic control system further includes a controller, which is respectively electrically connected to the main directional valve and the auxiliary directional valve; the auxiliary directional valve includes a position sensor to detect the position of the spool of the auxiliary directional valve.
  • a controller is provided and the main directional valve and the auxiliary directional valve are electrically connected to the controller, so that the main directional valve and the auxiliary directional valve are controlled by the controller, and the signal response speed is fast.
  • the high accuracy of mutual connection is conducive to improving the control accuracy and response speed of the hydraulic control system, thereby improving the operating efficiency and reliability of the load.
  • the auxiliary reversing valve when the cylinder is retracted, if the auxiliary reversing valve is detected at the position where the first valve port and the third valve port are connected, that is, the rod cavity of the cylinder passes the auxiliary reversing The valve is connected with the differential pipeline. At this time, the hydraulic oil in the rod cavity of the cylinder cannot normally return to the hydraulic oil tank. The detection signal is fed back through the position sensor, and the spool position status of the auxiliary reversing valve is alarmed to reduce The possibility of the hydraulic control system operating in the wrong state of the pipeline connection, thereby improving the reliability of the hydraulic control system and reducing losses.
  • the hydraulic control system further includes: a pressure sensor arranged on the main road, the pressure sensor is electrically connected to the controller, and the hydraulic control system ends operation when the detected pressure value of the pressure sensor is greater than the pressure threshold; and/or safety
  • the locking parts are arranged in the main road and the auxiliary road, and the safety locking parts are hydraulic locks or balance valves.
  • a pressure sensor is provided in the main circuit, and the pressure value in the main circuit is detected by the pressure sensor.
  • the pressure sensor is electrically connected to the controller to feed back the detected pressure signal to the controller.
  • the controller judges the pressure value, so that when the pressure value in the main circuit reaches the pressure value corresponding to the target position, the controller controls the hydraulic control system to stop running.
  • the detected pressure value of the pressure sensor is greater than the first pressure threshold, it means that the pressure in the system exceeds the safe pressure range that the pipeline can withstand. Continued operation will cause system pipeline failure.
  • the main reversing valve is controlled to switch to the closed position at time, and the oil supply is stopped to prevent safety accidents and realize safety early warning.
  • the hydraulic control system is locked and protected to prevent the original pressure from being maintained when part of the pipeline in the hydraulic control system fails, so as to prevent the failure from causing the pressure to suddenly disappear and the cylinder to lose control , which can effectively prevent the occurrence of safety accidents.
  • the safety lock can be a hydraulic lock or a balance valve.
  • the main circuit and the auxiliary circuit are all closed to realize the lock of the main reversing valve, so as to reduce the pressure that the main reversing valve bears in the closed state, and play a role of safety protection.
  • the safety lock piece as a balance valve, when hydraulic oil flows from the main reversing valve to the cylinder through the main or auxiliary road, the main road and the auxiliary road are all connected, and there is no connection between the main reversing valve and the safety lock piece.
  • the main reversing valve is a three-position four-way solenoid valve
  • the first position of the three-position four-way solenoid valve is that all four valve ports are closed, and the second position is that the third valve port faces the first valve port.
  • the second valve port is connected to the fourth valve port
  • the third position is that the first valve port is connected to the fourth valve port and the third valve port is connected to the second valve port
  • the auxiliary reversing valve is two-position Four-way solenoid valve
  • the first position of the two-position four-way solenoid valve is that the first valve port is connected to the second valve port and the third valve port is connected to the fourth valve port
  • the second position is the first valve port and the third valve port.
  • valve port is in communication and the second valve port is in communication with the fourth valve port, wherein the fourth valve port of the auxiliary reversing valve is normally closed, and the auxiliary reversing valve is automatically switched to the first position after the auxiliary reversing valve is de-energized.
  • the operating state of the hydraulic control system is changed by controlling the reversing of the main reversing valve.
  • the first position of the main reversing valve is The four valve ports are all closed, the second position is when the third valve port is connected to the first valve port and the second valve port is connected to the fourth valve port, and the third position is when the first valve port is connected to the fourth valve port. And the third valve port is connected to the second valve port.
  • the main reversing valve is in the first position, the hydraulic control system is in a stopped state.
  • the main reversing valve is in the second position, the hydraulic cylinder is driven to retract, and the main reversing valve is When the valve is in the third position, the cylinder is driven to extend the operation.
  • the auxiliary reversing valve is two-position four-way, so that the extension state of the cylinder can be changed through the auxiliary reversing valve, that is, the extension of the normal mode or the extension of the acceleration mode.
  • the auxiliary reversing valve when the auxiliary reversing valve is in the first position, the first valve port is in communication with the second valve port and the third valve port is in communication with the fourth valve port.
  • the two-position four-way solenoid valve is in the second position, the first valve port is in communication with the second valve port.
  • the third valve port is in communication and the second valve port is in communication with the fourth valve port.
  • the auxiliary circuit When the auxiliary reversing valve is in the second position, The auxiliary circuit is disconnected and the differential pipeline is turned on, and the oil cylinder performs accelerated extension operation. Among them, the fourth valve port of the auxiliary reversing valve is normally closed, so that when the auxiliary reversing valve is in the first position or the second position, there is only Single conduction path.
  • the spool By setting the automatic return function to the auxiliary reversing valve, the spool will automatically return to the first position after the auxiliary reversing valve is powered off, so that the auxiliary reversing valve is restarted every time the hydraulic control system is powered off.
  • the valve cores are in the normal position of the first position to reduce the possibility of abnormal pipeline connection and improve the reliability of the hydraulic control system.
  • the technical solution of the second aspect of the present application provides a leg device, including: a leg body; a leg portion that can be expanded outward or retracted inward relative to the leg body; a support portion connected to the leg portion, And the support part can be extended downward or retracted upward; the first system and the second system, the first system is connected with the leg part to drive the expansion or retraction of the leg part, and the second system is connected with the support part to The extension or retraction of the driving support part; wherein, at least one of the first system and the second system is the hydraulic control system of any one of the above-mentioned technical solutions of the first aspect.
  • the leg device provided by the present application expands or retracts the leg portion relative to the leg body to realize the horizontal movement of the leg, so as to expand the radiation area of the leg device, improve the overall stability, and reduce Possibility of lateral tilting; the support part connected to the leg part extends downwards and abuts against the ground or the installation surface to realize the supporting effect of the leg device. According to the specific situation, the support part of the leg device can also be installed.
  • the equipment is lifted off the ground as a whole to reduce the pressure on the equipment, so as not to affect the stability of the outrigger device.
  • the outrigger device also includes a first system and a second system.
  • the oil cylinder of the first system is connected with the outrigger to drive the expansion or retraction of the outrigger
  • the oil cylinder of the second system is connected with the support to drive
  • the extension or retraction of the support part wherein at least one of the first system and the second system is the hydraulic control system of any one of the above-mentioned technical solutions of the first aspect.
  • This solution also has all the beneficial effects of the hydraulic control system in the above-mentioned first aspect of the technical solution, which will not be repeated here.
  • the movement form of the outriggers can be telescopic or rotating.
  • the equipment using outrigger devices is mostly heavy engineering equipment, especially when it is equipped with a slewing mechanism or a lifting mechanism, which will cause the overall center of gravity of the equipment to shift. At this time, you can adjust the support The extension of the leg device adjusts the overall center of gravity of the equipment to maintain stability.
  • the equipment using the outrigger device is a wheeled vehicle
  • the wheels of the vehicle will be elastically deformed when compressed, which can easily cause the vehicle to shake and affect the overall stability of the vehicle.
  • the outrigger device can Lift the vehicle off the ground to reduce the impact on overall stability.
  • the technical solution of the third aspect of the present application provides a control method used in the outrigger device in the technical solution of the second aspect, including: obtaining a start signal corresponding to the hydraulic control system; determining whether the start signal is an extension signal If the start signal is an extension signal, control the operation of the first system to extend the leg of the outrigger device to the position of the first leg; control the operation of the second system to extend the support portion of the outrigger device to the first support Position; if the start signal is not an extension signal, control the operation of the second system to retract the support part of the outrigger device to the second support position; control the operation of the first system to retract the outrigger part of the outrigger device to the second outrigger position.
  • the control method provided in this application determines whether to start the hydraulic control system by obtaining the start signal corresponding to the hydraulic control system; and determines whether to control the start of the first system or the second system by determining whether the start signal is an extension signal or a retraction signal Specifically, if it is determined that the start signal is an extension signal, first control the operation of the first system, that is, control the legs of the leg device to expand to the first leg position, and the first leg position corresponds to the expansion of the leg Then control the operation of the second system, that is, control the support portion of the leg device to extend to the first support position, and the first support position is the target position corresponding to the extended state of the support portion, thereby completing the extension operation; If it is determined that the start signal is a retraction signal, first control the operation of the second system, that is, control the support of the leg device to retract to the second support position, which is the target position corresponding to the retracted state of the support, and then control the support. The leg portion of the leg device is re
  • controlling the operation of the first system to expand the leg portion of the leg device to the first leg position specifically includes: judging whether the pressure value in the main path of the first system is less than the first acceleration threshold, if When the pressure value is less than the first acceleration threshold, the first valve port of the auxiliary reversing valve of the first system is controlled to communicate with the third valve port; it is determined whether the spool position of the auxiliary reversing valve of the first system is between the first valve port and the second valve port.
  • the next step is executed, otherwise the operation ends; if the pressure value is greater than or equal to the first acceleration threshold, the first valve port of the auxiliary directional valve of the first system is controlled to communicate with the second valve port; Determine whether the spool position of the auxiliary reversing valve of the first system is in the position where the first valve port is connected to the second valve port.
  • the magnitude relationship between the pressure value in the main circuit of the first system and the first acceleration threshold is determined to determine whether to control the first system to start the acceleration extension mode. Specifically, if the pressure value in the main circuit of the first system is less than the first acceleration threshold, the first valve port of the auxiliary reversing valve of the first system is controlled to communicate with the third valve port, so that the hydraulic cylinder of the first system is The rod cavity is in communication with the differential pipeline of the first system.
  • the position sensor of the first system detects the spool position of the auxiliary directional valve of the first system to ensure that the spool of the auxiliary directional valve of the first system moves to the specified position.
  • auxiliary directional valve of the first system If the auxiliary directional valve of the first system is detected The spool does not move to the specified position, indicating that the auxiliary directional valve of the first system is malfunctioning, and the position sensor of the first system feeds back a malfunction signal to the controller, and the controller controls the system to end operation for maintenance; further, it can also send Alarm prompts, such as the lighting of the fault light, the buzzer sounding, and the voice prompt; when the spool of the auxiliary directional valve of the first system moves to the specified position, the first valve port of the main directional valve of the first system is controlled Connect with the fourth valve port, the second valve port and the third valve port, so that the main circuit and the differential pipeline of the first system are simultaneously conducted, that is, the first system is controlled to be in the accelerated extension mode.
  • Alarm prompts such as the lighting of the fault light, the buzzer sounding, and the voice prompt
  • the hydraulic oil pump The hydraulic oil in the hydraulic oil tank is pumped out and flows into the rodless cavity of the cylinder through the main path of the first system, and then pushes the cylinder out, driving the legs to extend, and the hydraulic oil in the rod cavity of the cylinder passes through the differential tube
  • the road merges into the main road and enters the rodless cavity of the cylinder again, thereby increasing the flow rate of the hydraulic oil to speed up the extension speed of the cylinder to achieve accelerated extension of the outriggers.
  • the first valve port of the auxiliary reversing valve of the first system is controlled to communicate with the second valve port, so that the cylinder of the first system has a rod.
  • the cavity is connected with the auxiliary circuit.
  • the position of the spool of the auxiliary directional valve is detected by the position sensor of the first system to ensure that the spool of the auxiliary directional valve moves to the specified position.
  • the position sensor feeds back a fault signal to the controller, and the controller controls the system to stop running for maintenance; further, it can also send out alarm prompts, such as the fault light is on, the buzzer sounds, and the voice is heard prompt.
  • the spool of the auxiliary reversing valve of the first system is moved to a specified position, the first valve port of the main reversing valve of the first system is controlled to communicate with the fourth valve port, and the second valve port is connected with the third valve port.
  • the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the oil cylinder through the main circuit of the first system.
  • the rod cavity further pushes the piston rod of the oil cylinder to extend, driving the legs to extend, and the hydraulic oil in the rod cavity of the oil cylinder flows back to the hydraulic oil tank through the auxiliary path of the first system.
  • the pressure value in the main circuit of the first system By determining the pressure value in the main circuit of the first system to monitor the extension position of the cylinder of the first system, if the pressure value is greater than or equal to the pressure value corresponding to the position of the first leg, it indicates that the leg has been deployed to the target Position, control the main reversing valve of the first system to switch to the closed position, stop supplying oil to the main circuit of the first system, and complete the extension operation of the outriggers; if the pressure value in the main circuit of the first system has not reached Corresponding to the position of the first outrigger, it means that the outrigger has not been extended to the target position, and then continue to supply oil to the main circuit of the first system.
  • the first acceleration threshold can be determined by testing or manually set, such as 80% of the maximum pressure that the system can withstand and 80% of the flow area ratio of the first main road. The pressure value corresponding to the position of the first leg is determined by testing.
  • controlling the operation of the second system to extend the support portion of the outrigger device to the first support position specifically includes: judging whether the pressure value in the main circuit of the second system is less than the second acceleration threshold, if the pressure If the value is less than the second acceleration threshold, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the third valve port; it is determined whether the spool position of the auxiliary reversing valve of the second system is between the first valve port and the third valve port.
  • the next step is executed, otherwise the operation ends; if the pressure value is greater than or equal to the second acceleration threshold, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the second valve port; Whether the spool position of the auxiliary reversing valve of the second system is at the position where the first valve port and the second valve port are connected, if yes, execute the next step, otherwise a fault signal is issued and the operation ends; control the main reversing valve of the second system
  • the first valve port is connected with the fourth valve port, and the second valve port is connected with the third valve port, so that the cylinder of the second system drives the support part of the leg device to extend; to determine the pressure value in the main circuit of the second system Whether it is greater than or equal to the pressure value corresponding to the first support position, if yes, end the operation, otherwise keep the current operation state.
  • the magnitude relationship between the pressure value in the second main circuit of the hydraulic control system and the second acceleration threshold is determined to determine whether to control the second system to start the acceleration jacking mode. Specifically, if the pressure value in the main circuit of the second system is less than the second acceleration threshold, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the third valve port, so that the oil cylinder of the second system is The rod cavity is in communication with the differential pipeline of the second system.
  • the position sensor of the second system detects the spool position of the auxiliary directional valve of the second system to ensure that the spool of the auxiliary directional valve of the second system moves to the specified position.
  • auxiliary directional valve of the second system If the spool does not move to the specified position, it means that the auxiliary reversing valve is faulty, and the position sensor feedbacks a fault signal to the controller, and the controller controls the system to stop running for maintenance; further, it can also send out an alarm prompt, such as a fault light point Lights up, the buzzer sounds, and a voice prompt is issued.
  • an alarm prompt such as a fault light point Lights up, the buzzer sounds, and a voice prompt is issued.
  • the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the second valve port, so that the cylinder of the second system has a rod.
  • the cavity is connected with the auxiliary circuit.
  • the position of the spool of the auxiliary directional valve of the second system is detected by the position sensor of the second system to ensure that the spool of the auxiliary directional valve moves to the specified position.
  • the position sensor feedbacks the fault signal to the controller, and the controller controls the system to terminate operation for maintenance; further, it can also send out alarm prompts, such as fault light on, buzzer Sound and give voice prompts.
  • alarm prompts such as fault light on, buzzer Sound and give voice prompts.
  • the second system In order to make the second main circuit and the second auxiliary circuit conduct at the same time, that is, the second system is controlled to be in the normal jacking mode.
  • the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the cylinder through the main circuit of the second system.
  • the rodless cavity further pushes the piston rod of the oil cylinder to extend, driving the support part to extend, and the hydraulic oil in the rod cavity of the oil cylinder returns to the hydraulic oil tank through the auxiliary circuit.
  • Determine the extension position of the support part by determining the pressure value in the main circuit of the second system. If the pressure value is greater than or equal to the pressure value corresponding to the first support position, it means that the support part has been extended to the target position, and the second system is controlled.
  • the main reversing valve of the second system is switched to the closed position, and the oil supply to the main circuit of the second system is stopped; if the pressure value in the main circuit of the second system does not reach the pressure value corresponding to the first support position, it indicates support The part has not been extended to the first support position, then continue to supply oil to the main circuit of the second system.
  • the second acceleration threshold can be determined through testing or manually set, such as 80% of the maximum pressure that the system can withstand and 80% of the flow area ratio of the second main road.
  • the pressure value corresponding to the first support position is determined by testing.
  • controlling the operation of the second system to retract the support portion of the outrigger device to the second support position specifically includes: controlling the first valve port of the auxiliary reversing valve of the second system to communicate with the second valve port; determining Whether the spool position of the auxiliary reversing valve of the second system is in the position where the first valve port is connected to the second valve port, if yes, execute the next step, otherwise end the operation; control the first of the main reversing valve of the second system
  • the valve port is connected with the third valve port, and the second valve port is connected with the fourth valve port, so that the cylinder of the second system drives the support part of the leg device to retract; when the support part is retracted to the second support position, the second system is controlled The main reversing valve is closed.
  • the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the second valve port, so that the rod cavity of the cylinder of the second system communicates with the auxiliary circuit of the second system;
  • the position sensor detects the position of the spool of the auxiliary reversing valve of the second system to ensure that the rod cavity of the cylinder of the second system communicates with the auxiliary circuit during the retraction process, so as to avoid pipeline failure.
  • the spool position is in communication with the first valve port of the auxiliary directional valve of the second system and the second valve port, it means that the rod cavity of the cylinder is in communication with the auxiliary circuit of the second system, and the next step is normally executed; If the auxiliary reversing valve of the second system is not in the position where the first valve port is connected to the second valve port, it means that the auxiliary reversing valve is faulty, the position sensor feedbacks the fault signal to the controller, and the controller controls the system to stop running and wait Maintenance; further, it can also send out alarm prompts, such as the fault light is on, the buzzer sounds, and the voice prompt is issued.
  • the first valve port of the main reversing valve of the second system is controlled to communicate with the third valve port, and the first valve port is connected to the third valve port.
  • the second valve port is connected with the fourth valve port, so that the main circuit and auxiliary circuit of the second system are connected at the same time.
  • the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the rod of the cylinder through the auxiliary circuit of the second system. In the cavity, push the piston rod of the cylinder to retract, and then drive the support part to retract.
  • the support part When the support part is retracted to the second support position, it means the support part has been retracted to the target position, and the main reversing valve of the second system is controlled to switch to the closed position. , And stop supplying oil to the auxiliary circuit of the second system.
  • controlling the operation of the first system to retract the leg portion of the leg device to the second leg position specifically includes: controlling the first valve port of the auxiliary reversing valve of the first system to communicate with the second valve port ; Determine whether the spool position of the auxiliary reversing valve of the first system is in the position where the first valve port is connected to the second valve port, if yes, perform the next step, otherwise end the operation; control the main reversing valve of the first system
  • the first valve port is connected to the third valve port, and the second valve port is connected to the fourth valve port, so that the cylinder of the first system drives the leg of the leg device to retract; when the leg is retracted to the second leg position To end the operation.
  • the first valve port of the auxiliary directional valve of the first system is controlled to communicate with the second valve port, so that the rod cavity of the cylinder of the first system communicates with the auxiliary circuit of the first system;
  • the position sensor detects the position of the spool of the auxiliary reversing valve of the first system to ensure that the rod cavity of the cylinder of the first system communicates with the auxiliary circuit of the first system during the retraction process, so as to avoid pipeline failure.
  • the spool position is at the position where the first valve port and the second valve port of the auxiliary directional valve of the first system are connected, it means that the rod cavity of the cylinder is in communication with the auxiliary circuit, and the next step is executed normally.
  • the reversing valve is not in the position where the first valve port is connected to the second valve port, it means that the auxiliary reversing valve is faulty, the position sensor feedbacks the fault signal to the controller, and the controller controls the system to end operation for maintenance; further, Alarm prompts can be issued, such as the fault light is on, the buzzer sounds, and voice prompts are issued.
  • Alarm prompts can be issued, such as the fault light is on, the buzzer sounds, and voice prompts are issued.
  • the valve port is connected with the fourth valve port, so that the main circuit and the auxiliary circuit of the first system are simultaneously conducted.
  • the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the rod cavity of the cylinder through the auxiliary circuit of the first system Inside, push the piston rod of the cylinder to retract, and then drive the outrigger to retract.
  • the outrigger When the outrigger is retracted to the second outrigger position, it indicates that the outrigger has been retracted to the target position, and controls the reversing of the main reversing valve of the first system. To the closed position, and stop supplying oil to the auxiliary circuit of the first system, thereby completing the retraction operation.
  • Fig. 1 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application
  • Fig. 2 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application
  • Figure 3 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application
  • Fig. 4 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application
  • Figure 5 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application
  • Fig. 6 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application
  • Fig. 7 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application.
  • Fig. 8 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application.
  • Fig. 9 shows a flowchart of a control method according to an embodiment of the present application.
  • Fig. 10 shows a flowchart of a control method according to an embodiment of the present application
  • Fig. 11 shows a flowchart of a control method according to an embodiment of the present application.
  • Fig. 12 shows a flowchart of a control method according to an embodiment of the present application
  • Fig. 13 shows a flowchart of a control method according to an embodiment of the present application.
  • the thick solid lines in FIGS. 3 to 8 indicate the pipelines connected during the operation of the hydraulic control system, and the direction of the arrow indicates the flow direction of the hydraulic oil.
  • a hydraulic control system includes a hydraulic oil tank 4, a hydraulic oil pump 3, a first main reversing valve 11, a first safety lock, a first The auxiliary reversing valve 12, the first oil cylinder 13, the first pressure sensor 15 and the controller (not shown in the figure).
  • the first main reversing valve 11 is a three-position four-way solenoid valve, the first position of the first main reversing valve 11 is that all four valve ports are closed, and the second position is that the third valve port 113 faces the first valve port.
  • the first auxiliary reversing valve 12 is a two-position four-way solenoid valve. The first position of the first auxiliary reversing valve 12 is that the first valve port 121 communicates with the second valve port 122 and the fourth valve port 124 and the third valve port are connected.
  • the first auxiliary reversing valve 12 further includes a first position sensor 125.
  • the first oil cylinder 13 may also be a multi-stage oil cylinder or a combined oil cylinder.
  • the hydraulic oil pump 3 communicates with the third valve port 113 of the first main reversing valve 11 and the hydraulic oil tank 4, and the fourth valve port 114 of the first main reversing valve 11 directly communicates with the hydraulic oil tank 4.
  • the second valve port 112 of the directional valve 11 is connected to the rodless cavity of the first cylinder 13 through the first main circuit, and the first valve port 111 of the first main directional valve 11 is connected to the first auxiliary directional valve through the first auxiliary circuit.
  • the first safety lock is a hydraulic lock 14.
  • One pipeline of the hydraulic lock 14 is set in the first main circuit, and the other pipeline is set in the first auxiliary circuit, so that the hydraulic lock 14 connects the first main directional valve 11 Perform lockout protection.
  • the controller is respectively electrically connected with the first main reversing valve 11, the first auxiliary reversing valve 12 and the first pressure sensor 15 to perform corresponding control operations according to the received signal instructions. Among them, after each reversing operation of the first auxiliary reversing valve 12, the spool position of the first auxiliary reversing valve 12 is detected by the first position sensor 125. If the spool position of the first auxiliary reversing valve 12 is When it does not move to the designated position, it will feedback a fault signal to the controller and issue an alarm prompt to realize the fault detection and alarm of the first auxiliary reversing valve 12, and the hydraulic control system will end its operation for maintenance.
  • first auxiliary reversing valve 12 may also be a three-way valve or other forms of solenoid valves.
  • a hydraulic control system includes a first system 1, a second system 2, and a controller (not shown in the figure).
  • the first system 1 includes a hydraulic oil tank 4, a hydraulic oil pump 3, a first main reversing valve 11, a first safety lock, a first auxiliary reversing valve 12, a first oil cylinder 13, a first pressure sensor 15; a second system 2 It includes a hydraulic oil tank 4, a hydraulic oil pump 3, a second main reversing valve 21, a second safety lock, a second auxiliary reversing valve 22, a second oil cylinder 23, and a second pressure sensor 25.
  • the first system 1 and the second system 2 share a hydraulic oil pump 3 and a hydraulic oil tank 4.
  • the first main reversing valve 11 and the second main reversing valve 21 are three-position four-way solenoid valves.
  • the first position of the first main reversing valve 11 is that all four valve ports are closed, and the second position is the third position.
  • the valve port 113 is connected to the first valve port 111 and the second valve port 112 is connected to the fourth valve port 114.
  • the first valve port 111 is connected to the fourth valve port 114 and the third valve port 113 is connected to the fourth valve port 114.
  • the second valve port 112 is connected, and the structure of the second main reversing valve 21 is the same as that of the first main reversing valve 11; the first auxiliary reversing valve 12 and the second auxiliary reversing valve 22 are two-position four-way solenoid valves,
  • the first position of the first auxiliary reversing valve 12 is that the first valve port 121 is in communication with the second valve port 122 and the fourth valve port 124 is in communication with the third valve port 123, and the second position is the first valve port 121 and the third valve port 123.
  • the valve port 123 is in communication and the fourth valve port 124 is in communication with the second valve port 122.
  • the normal position of the first auxiliary reversing valve 12 is the first position.
  • the structure of the second auxiliary reversing valve 22 is the same as that of the first auxiliary reversing valve 12. the same.
  • the first auxiliary reversing valve 12 includes a first position sensor 125
  • the second auxiliary reversing valve 22 includes a second position sensor 225.
  • the first oil cylinder 13 may also be a multi-stage oil cylinder or a combined oil cylinder. When the load of the hydraulic control system is the leg device, the first oil cylinder 13 is connected to the leg portion of the leg device, and the second oil cylinder 23 is connected to the support portion of the leg.
  • the hydraulic oil pump 3 communicates with the third valve port 113 of the first main reversing valve 11 and the hydraulic oil tank 4, and the fourth valve port 114 of the first main reversing valve 11 directly communicates with the hydraulic oil tank 4.
  • the second valve port 112 of the directional valve 11 is connected to the rodless cavity of the first cylinder 13 through the first main circuit, and the first valve port 111 of the first main directional valve 11 is connected to the first auxiliary directional valve through the first auxiliary circuit.
  • the first safety lock is a hydraulic lock 14.
  • One pipeline of the hydraulic lock 14 is set in the first main circuit, and the other pipeline is set in the first auxiliary circuit, so that the hydraulic lock 14 connects the first main directional valve 11 Perform lockout protection.
  • the hydraulic oil pump 3 communicates with the third valve port 213 of the second main reversing valve 21, the fourth valve port 214 of the second main reversing valve 21 communicates with the hydraulic oil tank 4, and the second main reversing valve 21
  • the valve port 212 is connected to the rodless cavity of the second cylinder 23 through the second main circuit, and the first valve port 211 of the second main reversing valve 21 is connected to the second valve port of the second auxiliary reversing valve 22 through the second auxiliary circuit. 222.
  • the first valve port 221 of the second auxiliary reversing valve 22 communicates with the rod cavity of the second cylinder 23, the fourth valve port 224 of the second auxiliary reversing valve 22 is normally closed, and the second auxiliary reversing valve 22
  • the third valve port 223 is connected to the second main circuit through the second differential pipeline, and the second pressure sensor 25 is provided in the second main circuit at a position communicating with the second differential pipeline.
  • the second safety lock is the balance valve 24.
  • the pipeline with the one-way valve in the balance valve 24 is set in the second auxiliary circuit, and the other pipeline is set in the second main circuit to communicate with the second main circuit through the balance valve 24.
  • the reversing valve 21 performs lock-up protection.
  • the controller is respectively electrically connected with the first main reversing valve 11, the second main reversing valve 21, the first auxiliary reversing valve 12, the second auxiliary reversing valve 22, the first pressure sensor 15 and the second pressure sensor 25, According to the received signal instruction, the corresponding control operation can be performed. Among them, after each reversing operation of the first auxiliary reversing valve 12, the spool position of the first auxiliary reversing valve 12 is detected by the first position sensor 125.
  • the spool position of the first auxiliary reversing valve 12 If the spool position of the first auxiliary reversing valve 12 is When it does not move to the designated position, it feedbacks a fault signal to the controller and sends out an alarm prompt to realize the fault detection and alarm of the first auxiliary reversing valve 12, and the controller controls the first system 1 to end operation for maintenance. Similarly, fault detection and alarming of the second auxiliary reversing valve 22 can also be realized.
  • first auxiliary reversing valve 12 and the second auxiliary reversing valve 22 may also be three-way valves or other forms of solenoid valves.
  • a conventional extension mode of the hydraulic control system is provided.
  • the first system 1 is started, the first auxiliary reversing valve 12 is switched to the first position, and the first main reversing valve 11 is switched to the third position.
  • the first main circuit and the first The auxiliary circuits are all connected, and the hydraulic oil pumped by the hydraulic oil pump 3 flows into the first main circuit through the third valve port 113 and the second valve port 112 of the first main reversing valve 11 in turn, and connects the two hydraulic locks 14
  • the pipeline is connected, and the hydraulic oil in the first main circuit flows into the rodless cavity of the first cylinder 13, pushing the first cylinder 13 to extend, which in turn drives the legs of the legs to extend; the first cylinder 13 has a rod cavity
  • the hydraulic oil inside flows into the first auxiliary circuit through the first auxiliary reversing valve 12, and sequentially passes through the hydraulic lock 14, the first valve port 111 and the fourth valve port 114 of the first main reversing valve 11, and flows into the hydraulic oil tank 4
  • the controller controls the first main reversing valve 11 to switch to the first position, the first auxiliary reversing valve 12 returns to the first position, and the first system 1 ends its operation and completes the conventional extension.
  • an accelerated extension mode of the hydraulic control system is provided.
  • the operation of the first system 1 is started, the first auxiliary reversing valve 12 is switched to the second position, and the first main reversing valve 11 is switched to the third position. At this time, the first main circuit is connected to the second position.
  • a differential pipeline is connected, the hydraulic oil pumped by the hydraulic oil pump 3 flows into the first main circuit through the third valve port 113 and the second valve port 112 of the first main reversing valve 11 in turn, and the hydraulic lock 14
  • the two pipelines are connected, the hydraulic oil in the first main circuit flows into the rodless cavity of the first cylinder 13, pushing the first cylinder 13 to extend, and then driving the legs of the legs to extend; the first cylinder 13
  • the hydraulic oil in the rodless cavity of the first auxiliary reversing valve 12 flows into the first differential pipeline through the first valve port 121 and the third valve port 123, and merges into the first main circuit, and then flows into the second In the rodless cavity of an oil cylinder 13, the first oil cylinder 13 is accelerated to extend by increasing the flow of hydraulic oil in the rodless cavity to accelerate the extension of the outriggers; the first pressure sensor 15 monitors the first The pressure value in the main circuit.
  • the controller controls the first auxiliary reversing valve 12 to switch to the first position, the first auxiliary circuit is turned on, and the first difference The moving pipeline is disconnected, the accelerated extension is completed, and the normal extension mode is restored.
  • a conventional jacking mode of the hydraulic control system is provided.
  • the second system 2 is started, the second auxiliary reversing valve 22 is switched to the first position, and the second main reversing valve 21 is switched To the third position, the second main circuit and the second auxiliary circuit are both connected; the hydraulic oil pumped by the hydraulic oil pump 3 flows into the third valve port 213 and the second valve port 212 of the second main reversing valve 21
  • the second main circuit connects the two pipes of the balance valve 24.
  • the hydraulic oil in the second main circuit flows into the rodless cavity of the second cylinder 23 through the balance valve 24, pushing the second cylinder 23 out, and then The supporting part of the driving leg extends; the hydraulic oil in the rod cavity of the second oil cylinder 23 flows into the second auxiliary circuit through the first valve port 221 and the second valve port 222 of the second auxiliary reversing valve 22, and then passes through the balance in turn
  • the valve 24 and the first valve port 211 and the fourth valve port 214 of the second main reversing valve 21 flow into the hydraulic oil tank 4.
  • the second pressure sensor 25 monitors the pressure value in the second main circuit in real time.
  • the controller controls the second main reversing valve 21 to switch to the first position, the second auxiliary reversing valve 22 returns to the first position, and the second system 2 ends operation and completes the conventional jacking.
  • an acceleration jacking mode of the hydraulic control system is provided.
  • the second system 2 is started, the second auxiliary reversing valve 22 is switched to the second position, and the second main reversing valve 21 is switched To the third position, the second main circuit and the second differential pipeline are both connected; the hydraulic oil pumped by the hydraulic oil pump 3 passes through the third valve port 213 and the second valve of the second main reversing valve 21
  • the port 212 flows into the second main circuit and connects the two pipes of the balance valve 24.
  • the hydraulic oil in the second main circuit flows into the rodless cavity of the second cylinder 23 through the balance valve 24, pushing the second cylinder 23 to extend.
  • the hydraulic oil in the rod cavity of the second cylinder 23 flows into the second differential pipe through the first valve port 221 and the third valve port 223 of the second auxiliary reversing valve 22 It merges into the second main road, and then flows into the rodless cavity of the second cylinder 23 again to increase the flow of hydraulic oil in the rodless cavity of the second cylinder 23 to achieve acceleration of the second cylinder 23 Extend to realize the accelerated extension of the support part of the outrigger.
  • the second pressure sensor 25 monitors the pressure value in the second main circuit in real time. If the pressure value in the second main circuit is greater than or equal to the second acceleration threshold, the controller controls the second auxiliary reversing valve 22 to switch to the first position.
  • the second auxiliary circuit is turned on, the second differential pipeline is disconnected, and the acceleration jacking is completed, and the normal jacking mode is restored.
  • a retraction mode of the hydraulic control system is provided.
  • the second system 2 is started, the second auxiliary reversing valve 22 is switched to the first position, and the second main reversing valve 21 is switched to the second position.
  • the second main circuit and the second The auxiliary roads are all turned on.
  • the hydraulic oil pumped by the hydraulic oil pump 3 flows into the second auxiliary circuit through the third valve port 213 and the first valve port 211 of the second main reversing valve 21, and conducts the two pipelines of the balance valve 24.
  • the hydraulic oil in the auxiliary circuit flows into the rod cavity of the second cylinder 23 through the balance valve 24, the second valve port 222 and the first valve port 221 of the second auxiliary reversing valve 22 in turn, pushing the second cylinder 23 to retract, and then driving the support
  • the support part of the leg is retracted;
  • the hydraulic oil in the rodless cavity of the second cylinder 23 flows into the second main circuit, and flows into the second valve port 212 and the fourth valve port 214 of the balance valve 24 and the second main reversing valve 21 in turn Hydraulic oil tank 4;
  • the second main reversing valve 21 is controlled to switch to the first position, and the second auxiliary reversing valve 22 returns to the first position, and the second-level system ends its operation.
  • the hydraulic oil in the first auxiliary circuit flows into the hydraulic lock 14, the second valve port 122 and the first valve port 121 of the first auxiliary reversing valve 12 in turn
  • the rod cavity of the first oil cylinder 13 pushes the first oil cylinder 13 to retract, thereby driving the legs of the outriggers to retract;
  • the hydraulic oil in the rodless cavity of the first oil cylinder 13 flows into the first main circuit and passes through the hydraulic lock 14,
  • the second valve port 112 and the fourth valve port 114 of the first main reversing valve 11 flow into the hydraulic oil tank 4; when the first cylinder 13 is retracted to the second leg position, it indicates that the leg portion of the leg has retracted to the target position ,
  • the controller controls the first main reversing valve 11 to switch to the first position, the first auxiliary reversing valve 12 returns to the first position, the first system 1 ends the operation, and the withdrawal operation of the outrigger is completed.
  • a leg device which includes a leg portion, a support portion, and at least one hydraulic control system in any one of the above embodiments.
  • the first oil cylinder of the hydraulic control system is connected to the leg portion to pass through the first hydraulic control system.
  • the operation of a system drives the outriggers to extend or retract relative to the outrigger device to realize the horizontal movement of the outriggers;
  • the second oil cylinder of the hydraulic control system is connected with the support to pass the operation of the second system ,
  • the support part drivingly connected to the leg part extends in the vertical direction and abuts against the ground or the installation surface to realize the supporting effect of the leg device.
  • this embodiment provides a control method for the leg device in the eighth embodiment.
  • the control method includes the following steps:
  • Step S102 acquiring a start signal corresponding to the hydraulic control system
  • Step S104 determine whether the activation signal is an extension signal, if the activation signal of step S104 is an extension signal, perform steps S106 to S108, and if the activation signal of step S104 is not an extension signal, perform steps S110 to S112;
  • Step S106 controlling the operation of the first system of the hydraulic control system, so that the outriggers of the outrigger device are deployed to the first outrigger position;
  • Step S108 controlling the operation of the second system of the hydraulic control system so that the support portion of the outrigger device extends to the first support position
  • Step S110 controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position
  • step S112 the operation of the first system of the hydraulic control system is controlled to retract the outrigger part of the outrigger device to the second outrigger position.
  • this embodiment provides a control method for the leg device in the eighth embodiment.
  • the control method includes the following steps:
  • Step S202 acquiring a start signal corresponding to the hydraulic control system
  • Step S204 judging whether the start signal is an extension signal
  • Step S206 judging whether the pressure value in the first main circuit of the hydraulic control system is less than the first acceleration threshold
  • Step S208 controlling the first valve port of the first auxiliary reversing valve of the hydraulic control system to communicate with the third valve port;
  • Step S210 determining whether the position of the spool of the first auxiliary reversing valve is at a position where the first valve port communicates with the third valve port;
  • Step S212 controlling the first valve port of the first auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
  • Step S214 determining whether the position of the spool of the first auxiliary reversing valve is at a position where the first valve port communicates with the second valve port;
  • Step S216 control the first valve port of the first main directional valve of the hydraulic control system to communicate with the fourth valve port, and the second valve port to communicate with the third valve port, so that the first oil cylinder drives the legs of the leg device to expand ;
  • Step S220 controlling the first main reversing valve to close
  • Step S222 controlling the operation of the second system of the hydraulic control system so that the support portion of the outrigger device extends to the first support position
  • Step S224 controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position
  • step S226 the operation of the first system of the hydraulic control system is controlled to retract the legs of the leg device to the second leg position.
  • step S204 if it is determined that the start signal is an extension signal, steps S206 to S222 are executed, and if it is determined that the start signal is not an extension signal but a retract signal, then steps S224 to S226 are executed. Specifically, when the judgment result of step S204 is yes, if step S226 judges that the fixed pressure value in the first main circuit of the hydraulic control system is less than the first acceleration threshold, then step S208 to step S210 are executed, otherwise, step S212 to step are directly executed.
  • step S214 further, if the judgment result of step S210 is yes, then execute step S216 to step S218, otherwise directly end the operation; if the judgment result of step S214 is yes, then execute step S216 to step S218, otherwise directly end the operation; further Specifically, if the judgment result of step S218 is yes, then step S220 to step S222 are executed, and then the operation is ended. Otherwise, step S216 is repeated until the judgment result of step S218 is yes, step S220 to step S222 are executed, and then the operation is ended.
  • this embodiment provides a control method for the leg device in the eighth embodiment.
  • the control method includes the following steps:
  • Step S302 acquiring a start signal corresponding to the hydraulic control system
  • Step S304 it is judged whether the start signal is an extension signal
  • Step S306 controlling the operation of the first system of the hydraulic control system, so that the outriggers of the outrigger device are deployed to the first outrigger position;
  • Step S308 Determine whether the pressure value in the second main circuit of the hydraulic control system is less than a second acceleration threshold
  • Step S310 controlling the first valve port of the second auxiliary reversing valve of the hydraulic control system to communicate with the third valve port;
  • Step S312 determining whether the position of the spool of the second auxiliary reversing valve is at a position where the first valve port communicates with the third valve port;
  • Step S314 controlling the first valve port of the second auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
  • Step S316 determining whether the position of the spool of the second auxiliary reversing valve is at a position where the first valve port communicates with the second valve port;
  • step S318 the first valve port of the second main reversing valve of the hydraulic control system is controlled to communicate with the fourth valve port, and the second valve port is connected with the third valve port, so that the support portion of the second hydraulic cylinder driving the leg device extends ;
  • Step S320 determining whether the pressure value in the second main circuit is greater than or equal to the pressure value corresponding to the first support position
  • Step S322 controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position
  • step S324 the operation of the first system of the hydraulic control system is controlled to retract the outrigger part of the outrigger device to the second outrigger position.
  • step S306 to step S320 are executed, otherwise, step S322 to step S324 are executed.
  • step S308 is yes
  • step S310 to step S312 are executed, otherwise, step S314 to step S316 are executed
  • step S318 to step S320 are executed, otherwise, the operation is directly ended
  • step S316 is yes
  • steps S318 to S320 are executed, otherwise the operation is directly ended
  • step S320 is yes
  • step S318 is repeated until the judgment result of the step S320 is yes, and the operation is ended.
  • this embodiment provides a control method for the leg device in the eighth embodiment.
  • the control method includes the following steps:
  • Step S402 obtaining a start signal corresponding to the hydraulic control system
  • Step S404 judging whether the start signal is an extension signal
  • Step S406 controlling the operation of the first system of the first hydraulic control system so that the outriggers of the outrigger device are deployed to the first outrigger position;
  • Step S408 controlling the operation of the second system of the hydraulic control system so that the supporting portion of the outrigger device extends to the first supporting position
  • Step S410 controlling the first valve port of the second auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
  • Step S412 determining whether the position of the spool of the second auxiliary reversing valve is at a position where the first valve port communicates with the second valve port;
  • Step S414 controlling the first valve port of the second main reversing valve of the hydraulic control system to communicate with the third valve port, and the second valve port to communicate with the fourth valve port, so that the support portion of the second oil cylinder driving the leg device is retracted;
  • Step S416, determining whether the supporting portion is retracted to the second supporting position
  • step S420 the operation of the first system of the hydraulic control system is controlled, so that the outriggers of the outrigger device are retracted to the second outrigger position.
  • step S404 if the judgment result of step S404 is yes, then step S406 to step S408 are executed, otherwise, step S410 to step S420 are executed. Specifically, when the judgment result of step S404 is no, if the judgment result of step S412 is yes, then steps S414 to S416 are executed, otherwise the operation is directly ended; further, if the judgment result of step S416 is yes, then step S416 is executed. Step S418 to step S420, and then end the operation, otherwise repeat step S414, until the result of step S416 is yes, execute step S418 to step S420, and then end the operation.
  • this embodiment provides a control method for the leg device in the eighth embodiment.
  • the control method includes the following steps:
  • Step S502 obtaining a start signal corresponding to the hydraulic control system
  • Step S504 Determine whether the start signal is an extension signal
  • Step S506 controlling the operation of the first system of the hydraulic control system, so that the outriggers of the outrigger device are deployed to the first outrigger position;
  • Step S508 controlling the operation of the second system of the hydraulic control system so that the support portion of the outrigger device extends to the first support position
  • Step S510 controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position
  • Step S512 controlling the first valve port of the first auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
  • Step S514 It is determined whether the position of the spool of the first auxiliary reversing valve is at a position where the first valve port communicates with the third valve port;
  • Step S516 Control the first valve port of the first main directional valve of the hydraulic control system to communicate with the third valve port, and the second valve port to communicate with the fourth valve port, so that the first oil cylinder drives the leg of the leg device to retract ;
  • step S528 it is determined whether the outrigger is retracted to the second outrigger position.
  • step S504 if the judgment result of step S504 is yes, then step S506 to step S508 are executed, otherwise, step S510 to step S518 are executed. Specifically, when the judgment result of step S504 is no, if the judgment result of step S514 is yes, then Step S516 to step S518 are executed, otherwise the operation is ended directly; further, if the judgment result of step S518 is yes, the operation is ended; otherwise, step S516 is repeated until the judgment result of step S518 is yes, and the operation is ended.
  • a computer-readable storage medium storing a computer program.
  • the steps of the control method in any one of the ninth to the thirteenth embodiments are implemented, thus having the implementation All the beneficial effects of the control method in any one of Example 9 to Example 13 will not be repeated here.

Abstract

A hydraulic control system (1), an outrigger device, and a control method. The hydraulic control system (1) comprises: an oil cylinder (13); a main reversing valve (11) and an auxiliary reversing valve (12), the first valve port (111) of the main reversing valve (11) being communicated with the second valve port (122) of the auxiliary reversing valve (12) by means of an auxiliary circuit, the second valve port (112) of the main reversing valve (11) being communicated with the rodless cavity of the oil cylinder (13) by means of a main circuit, the first valve port (121) of the auxiliary reversing valve (12) being communicated with the rod cavity of the oil cylinder (13), and the third valve port (123) of the auxiliary reversing valve (12) being connected to the main circuit by means of a differential pipeline; a hydraulic oil pump (3) communicated with the third valve port (113) of the main reversing valve (11); and a hydraulic oil tank (4) communicated with the hydraulic oil pump (3) and the fourth valve port (114) of the main reversing valve (11).

Description

液压控制系统、支腿装置和控制方法Hydraulic control system, outrigger device and control method
本申请要求于2019年11月01日提交中国国家知识产权局、申请号为“201911059602.3”、申请名称为“液压控制系统、支腿装置和控制方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the State Intellectual Property Office of China with the application number "201911059602.3" and the application name "Hydraulic Control System, Outrigger Device and Control Method" on November 1, 2019, and its entire contents Incorporated in this application by reference.
技术领域Technical field
本申请涉及液压控制技术领域,具体而言,涉及一种液压控制系统、一种支腿装置和一种控制方法。This application relates to the technical field of hydraulic control, and in particular to a hydraulic control system, an outrigger device and a control method.
背景技术Background technique
目前,工程装备或车辆的支腿装置多采用液压系统进行控制,通过液压油缸驱动支腿的伸出,但存在伸出过程耗时较长的问题。现有技术中提供的可对支腿伸出过程提速的液压系统中,需要通过增大油泵的泵出流量或增加辅助油泵补油实现支腿的加速伸出,但仍存在液压系统较为复杂成本较高,加速过程系统波动性较大影响液压系统的可靠性,且无法实现故障检测的问题。At present, the outrigger devices of engineering equipment or vehicles are mostly controlled by hydraulic systems, and the outriggers are driven by hydraulic cylinders, but there is a problem that the extending process takes a long time. In the hydraulic system provided in the prior art that can increase the speed of the outrigger extension process, it is necessary to increase the pumping flow of the oil pump or increase the auxiliary oil pump to realize the accelerated extension of the outrigger. However, the hydraulic system still has complicated costs. Higher, the system volatility of the acceleration process greatly affects the reliability of the hydraulic system, and the problem of failure detection cannot be achieved.
发明内容Summary of the invention
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本申请的一个目的在于提供一种液压控制系统。To this end, an object of the present application is to provide a hydraulic control system.
本申请的另一个目的在于提供一种具有上述液压控制系统的支腿装置。Another object of the present application is to provide an outrigger device having the above hydraulic control system.
本申请的再一个目的在于提供一种用于上述支腿装置的控制方法。Another object of the present application is to provide a control method for the aforementioned leg device.
为了实现上述目的,本申请第一方面技术方案提供了一种液压控制系统,包括:油缸;主换向阀和辅换向阀,主换向阀的第一阀口通过辅路与辅换向阀的第三阀口连通,主换向阀的第二阀口通过主路与油缸的无杆腔连通,辅换向阀的第一阀口与油缸的有杆腔连通,辅换向阀的第三阀口通过差动管路接入至主路;液压油泵,与主换向阀的第三阀口连通;液压油箱,与液压油泵、主换向阀的第四阀口连通。In order to achieve the above objective, the technical solution of the first aspect of the present application provides a hydraulic control system, including: an oil cylinder; a main reversing valve and an auxiliary reversing valve, the first valve port of the main reversing valve passes through the auxiliary circuit and the auxiliary reversing valve The third valve port of the main reversing valve is connected, the second valve port of the main reversing valve is connected to the rodless cavity of the cylinder through the main circuit, the first valve port of the auxiliary reversing valve is connected to the rod cavity of the cylinder, and the second port of the auxiliary reversing valve is connected to the rodless cavity of the cylinder. The three valve ports are connected to the main circuit through the differential pipeline; the hydraulic oil pump is connected with the third valve port of the main directional valve; the hydraulic oil tank is connected with the hydraulic oil pump and the fourth valve port of the main directional valve.
本申请提供的液压控制系统,包括油缸、主换向阀、辅换向阀,其中,通 过将液压油箱与液压油泵、主换向阀的第四阀口连通,液压油泵与主换向阀的第三阀口连通,以通过液压油泵将液压油箱内的液压油向外泵出,以通过液压油的压力驱动油缸的伸出或收回,同时使油缸内受压的液压油回到液压油箱。The hydraulic control system provided by this application includes an oil cylinder, a main reversing valve, and an auxiliary reversing valve. The hydraulic oil pump is connected to the main reversing valve by connecting the hydraulic oil tank with the hydraulic oil pump and the fourth valve port of the main reversing valve. The third valve port is connected to pump out the hydraulic oil in the hydraulic oil tank through the hydraulic oil pump to drive the extension or retraction of the oil cylinder by the pressure of the hydraulic oil, and at the same time, the hydraulic oil under pressure in the oil cylinder returns to the hydraulic oil tank.
通过辅路连通主换向阀的第一阀口与第一辅换向阀的第二阀口,辅换向阀的阀口与油缸的有杆腔连通,以在油缸伸出时使有杆腔内的液压油经辅路流向液压油箱,或在油缸收回时使油箱中的液压油经辅路流向油缸的有杆腔;通过主路连通主换向阀的第二阀口与油缸的无杆腔,以在油缸伸出时使液压油箱中的液压油流向油缸的无杆腔,在油缸收回时使油缸的无杆腔内的液压油流向液压油箱;通过第一差动管路连通辅换向阀的第三阀口与主路,以在辅换向阀的第一阀口与第二阀口连通时使差动管路关闭,以免影响辅路中的液压油的流向,而在辅换向阀的第一阀口与第三阀口连通时,使油缸的有杆腔的液压油通过差动管路进入主路,并再次进入油缸的无杆腔,从而增大油缸的无杆腔内的压力,使油缸加速伸出。需要强调的是,在油缸收回过程中,主换向阀需换向至第一阀口与第三阀口连通、第二阀口与第四阀口连通的位置,以免影响液压油向液压油箱回流。The first valve port of the main reversing valve and the second valve port of the first auxiliary reversing valve are connected through the auxiliary path, and the valve port of the auxiliary reversing valve communicates with the rod cavity of the oil cylinder, so that there is a rod cavity when the oil cylinder extends The hydraulic oil inside flows to the hydraulic oil tank through the auxiliary path, or when the cylinder is retracted, the hydraulic oil in the oil tank flows through the auxiliary path to the rod cavity of the cylinder; the main path connects the second valve port of the main directional valve with the rodless cavity of the cylinder, When the oil cylinder is extended, the hydraulic oil in the hydraulic oil tank flows to the rodless cavity of the oil cylinder, and when the oil cylinder is retracted, the hydraulic oil in the rodless cavity of the oil cylinder flows to the hydraulic oil tank; the auxiliary reversing valve is connected through the first differential line The third valve port is connected to the main circuit to close the differential pipeline when the first valve port and the second valve port of the auxiliary directional valve are connected, so as not to affect the flow direction of hydraulic oil in the auxiliary circuit. When the first valve port is connected to the third valve port, the hydraulic oil in the rod cavity of the cylinder enters the main circuit through the differential pipeline, and then enters the rodless cavity of the cylinder again, thereby increasing the rodless cavity of the cylinder The pressure accelerates the extension of the cylinder. It should be emphasized that during the retraction of the cylinder, the main directional valve needs to be switched to the position where the first valve port is connected to the third valve port, and the second valve port is connected to the fourth valve port, so as not to affect the hydraulic oil to the hydraulic oil tank. Backflow.
通过第一辅换向阀和第二辅换向阀均可实现阀芯位置检测,以确定阀芯位置,并反馈检测信号,并对阀芯故障进行警报提示,以减少液压控制系统在运行过程中第一辅换向阀或第二辅换向阀的阀芯位置出现错误的可能性,从而提高液压控制系统的可靠性。Both the first auxiliary reversing valve and the second auxiliary reversing valve can detect the position of the spool to determine the position of the spool, feedback the detection signal, and give an alarm to the spool failure to reduce the operation of the hydraulic control system It is possible that the spool position of the first auxiliary reversing valve or the second auxiliary reversing valve may be wrong, thereby improving the reliability of the hydraulic control system.
需要说明的是,当负载涉及多个待驱动部件时,可以通过并联多个液压控制系统运行予以实现。例如,通过液压控制系统驱动支腿系统时,可以通过一个液压控制系统运行先驱动支腿伸出,待支腿伸出至目标位置时,再通过另一个液压控制系统运行驱动支腿顶升。It should be noted that when the load involves multiple components to be driven, it can be realized by operating multiple hydraulic control systems in parallel. For example, when the outrigger system is driven by a hydraulic control system, one hydraulic control system can be used to drive the outrigger to extend first, and when the outrigger is extended to the target position, another hydraulic control system can be used to drive the outrigger to lift.
可以理解,油缸还可以为多级油缸或组合油缸。It can be understood that the oil cylinder may also be a multi-stage oil cylinder or a combined oil cylinder.
另外,本申请提供的上述实施例中的液压控制系统还可以具有如下附加技术特征:In addition, the hydraulic control system in the above-mentioned embodiment provided by the present application may also have the following additional technical features:
在上述技术方案中,液压控制系统还包括控制器,分别与主换向阀和辅换向阀电连接;辅换向阀包括位置传感器,以检测辅换向阀的阀芯位置。In the above technical solution, the hydraulic control system further includes a controller, which is respectively electrically connected to the main directional valve and the auxiliary directional valve; the auxiliary directional valve includes a position sensor to detect the position of the spool of the auxiliary directional valve.
在该技术方案中,通过设置控制器,且主换向阀和辅换向阀与控制器电连 接,以通过控制器分别对主换向阀和辅换向阀进行控制,信号响应速度快,相互衔接准确性高,有利于提高液压控制系统的控制精度和响应速度,从而提升负载的运行效率和可靠性。通过设置辅换向阀包括位置传感器,以通过位置传感器对辅换向阀的阀芯位置进行检测,并反馈检测信号,进一步地,如在液压控制系统运行之前检测到辅换向阀的阀芯位置处于错误位置时,还可发出警报提示,例如,在油缸收回时,若检测到辅换向阀位于第一阀口与第三阀口连通的位置,即油缸的有杆腔通过辅换向阀与差动管路连通,此时油缸的有杆腔内的液压油无法正常回流至液压油箱,通过位置传感器反馈检测信号,并对辅换向阀的阀芯位置状态进行报警提示,以减少液压控制系统在管路连接错误的状态下运行的可能性,从而提高液压控制系统的可靠性,降低损失。In this technical solution, a controller is provided and the main directional valve and the auxiliary directional valve are electrically connected to the controller, so that the main directional valve and the auxiliary directional valve are controlled by the controller, and the signal response speed is fast. The high accuracy of mutual connection is conducive to improving the control accuracy and response speed of the hydraulic control system, thereby improving the operating efficiency and reliability of the load. By setting the auxiliary reversing valve including a position sensor, the position of the spool of the auxiliary reversing valve is detected by the position sensor, and the detection signal is fed back. Further, if the spool of the auxiliary reversing valve is detected before the hydraulic control system is operated When the position is in the wrong position, an alarm can also be issued. For example, when the cylinder is retracted, if the auxiliary reversing valve is detected at the position where the first valve port and the third valve port are connected, that is, the rod cavity of the cylinder passes the auxiliary reversing The valve is connected with the differential pipeline. At this time, the hydraulic oil in the rod cavity of the cylinder cannot normally return to the hydraulic oil tank. The detection signal is fed back through the position sensor, and the spool position status of the auxiliary reversing valve is alarmed to reduce The possibility of the hydraulic control system operating in the wrong state of the pipeline connection, thereby improving the reliability of the hydraulic control system and reducing losses.
在上述技术方案中,液压控制系统还包括:压力传感器,设于主路上,压力传感器与控制器电连接,在压力传感器的检测压力值大于压力阈值时,液压控制系统结束运行;和/或安全闭锁件,设于主路和辅路中,安全闭锁件为液压锁或平衡阀。In the above technical solution, the hydraulic control system further includes: a pressure sensor arranged on the main road, the pressure sensor is electrically connected to the controller, and the hydraulic control system ends operation when the detected pressure value of the pressure sensor is greater than the pressure threshold; and/or safety The locking parts are arranged in the main road and the auxiliary road, and the safety locking parts are hydraulic locks or balance valves.
在该技术方案中,通过在主路设置有压力传感器,通过压力传感器检测主路中的压力值,同时,压力传感器与控制器电连接,以将所检测到的压力信号反馈至控制器,供控制器对压力值进行判断,从而在主路中的压力值达到对应于目标位置的压力值时,通过控制器控制液压控制系统停止运行。在液压控制系统运行过程中,若压力传感器的检测压力值大于第一压力阈值,表示系统内的压力值以超过管路所能承受的安全压力范围,继续运行将会造成系统管路故障,此时控制主换向阀换向至关闭位置,停止供油,以防止安全事故的发生,从而实现安全预警。通过在主路和辅路中设有安全闭锁件,以对液压控制系统进行闭锁保护,以防止液压控制系统中部分管路发生故障时仍能保持原有压力,以免故障导致压力突然消失造成油缸失去控制,可有效防止安全事故的发生。进一步地,安全闭锁件可以为液压锁或平衡阀。通过设置安全闭锁件为液压锁,以在有液压油由主换向阀通过主路或辅路向油缸流动时,主路和辅路全部导通,而在主换向阀与安全闭锁件之间无液压油流动时,主路和辅路全部关闭,实现对主换向阀的闭锁,以减小主换向阀在关闭状态所承受的压力,起到安全保护的作用。通过设置安全闭锁件为平衡阀,以在有液压油由 主换向阀通过主路或辅路向油缸流动时,主路和辅路全部导通,而在主换向阀与安全闭锁件之间无液压油流动时,使油缸中的液压油无法经过辅路和安全闭锁件流向主换向阀,以防止主换向阀直接承受油缸的有杆腔的压力负载,减少主换向阀因压力过大而发生故障的可能性。In this technical solution, a pressure sensor is provided in the main circuit, and the pressure value in the main circuit is detected by the pressure sensor. At the same time, the pressure sensor is electrically connected to the controller to feed back the detected pressure signal to the controller. The controller judges the pressure value, so that when the pressure value in the main circuit reaches the pressure value corresponding to the target position, the controller controls the hydraulic control system to stop running. During the operation of the hydraulic control system, if the detected pressure value of the pressure sensor is greater than the first pressure threshold, it means that the pressure in the system exceeds the safe pressure range that the pipeline can withstand. Continued operation will cause system pipeline failure. The main reversing valve is controlled to switch to the closed position at time, and the oil supply is stopped to prevent safety accidents and realize safety early warning. By installing safety locks in the main and auxiliary roads, the hydraulic control system is locked and protected to prevent the original pressure from being maintained when part of the pipeline in the hydraulic control system fails, so as to prevent the failure from causing the pressure to suddenly disappear and the cylinder to lose control , Which can effectively prevent the occurrence of safety accidents. Further, the safety lock can be a hydraulic lock or a balance valve. By setting the safety locking piece as a hydraulic lock, when the hydraulic oil flows from the main directional valve to the cylinder through the main or auxiliary road, the main circuit and the auxiliary circuit are all connected, and there is no connection between the main directional valve and the safety locking member. When the hydraulic oil flows, the main circuit and the auxiliary circuit are all closed to realize the lock of the main reversing valve, so as to reduce the pressure that the main reversing valve bears in the closed state, and play a role of safety protection. By setting the safety lock piece as a balance valve, when hydraulic oil flows from the main reversing valve to the cylinder through the main or auxiliary road, the main road and the auxiliary road are all connected, and there is no connection between the main reversing valve and the safety lock piece. When the hydraulic oil flows, the hydraulic oil in the cylinder cannot flow to the main directional valve through the auxiliary circuit and safety locks, so as to prevent the main directional valve from directly bearing the pressure load of the rod cavity of the cylinder, and reduce the pressure of the main directional valve due to excessive pressure And the possibility of failure.
在上述技术方案中,主换向阀为三位四通电磁阀,且三位四通电磁阀的第一位置为四个阀口均关闭,第二位置为第三阀口向第一阀口导通且第二阀口向第四阀口导通,第三位置为第一阀口向第四阀口导通且第三阀口向第二阀口导通;辅换向阀为二位四通电磁阀,且二位四通电磁阀的第一位置为第一阀口与第二阀口连通且第三阀口与第四阀口连通,第二位置为第一阀口与第三阀口连通且第二阀口与第四阀口连通,其中,辅换向阀的第四阀口常闭,且辅换向阀断电后自动换向至第一位置。In the above technical solution, the main reversing valve is a three-position four-way solenoid valve, and the first position of the three-position four-way solenoid valve is that all four valve ports are closed, and the second position is that the third valve port faces the first valve port. Connected and the second valve port is connected to the fourth valve port, the third position is that the first valve port is connected to the fourth valve port and the third valve port is connected to the second valve port; the auxiliary reversing valve is two-position Four-way solenoid valve, and the first position of the two-position four-way solenoid valve is that the first valve port is connected to the second valve port and the third valve port is connected to the fourth valve port, and the second position is the first valve port and the third valve port. The valve port is in communication and the second valve port is in communication with the fourth valve port, wherein the fourth valve port of the auxiliary reversing valve is normally closed, and the auxiliary reversing valve is automatically switched to the first position after the auxiliary reversing valve is de-energized.
在该技术方案中,通过限定主换向阀为三位四通电磁阀,以通过控制主换向阀换向,改变液压控制系统的运行状态,具体地,主换向阀的第一位置为四个阀口均关闭,第二位置为第三阀口向第一阀口导通且第二阀口向第四阀口导通,第三位置为第一阀口向第四阀口导通且第三阀口向第二阀口导通,主换向阀处于第一位置时,液压控制系统处于停止运行状态,主换向阀处于第二位置时,驱动油缸进行收回操作,主换向阀处于第三位置时,驱动油缸进行伸出操作。In this technical solution, by defining the main reversing valve as a three-position four-way solenoid valve, the operating state of the hydraulic control system is changed by controlling the reversing of the main reversing valve. Specifically, the first position of the main reversing valve is The four valve ports are all closed, the second position is when the third valve port is connected to the first valve port and the second valve port is connected to the fourth valve port, and the third position is when the first valve port is connected to the fourth valve port. And the third valve port is connected to the second valve port. When the main reversing valve is in the first position, the hydraulic control system is in a stopped state. When the main reversing valve is in the second position, the hydraulic cylinder is driven to retract, and the main reversing valve is When the valve is in the third position, the cylinder is driven to extend the operation.
辅换向阀为二位四通,以通过辅换向阀,改变油缸的伸出状态,即常规模式伸出或加速模式伸出。具体地,辅换向阀在第一位置时第一阀口与第二阀口连通且第三阀口与第四阀口连通,二位四通电磁阀在第二位置时第一阀口与第三阀口连通且第二阀口与第四阀口连通,在辅换向阀处于第一位置时,辅路连通,油缸进行常规模式伸出操作,在辅换向阀处于第二位置时,辅路断开且差动管路导通,油缸进行加速伸出操作,其中,辅换向阀的第四阀口常闭,以使辅换向阀在第一位置或第二位置时,仅存在单一导通路径。The auxiliary reversing valve is two-position four-way, so that the extension state of the cylinder can be changed through the auxiliary reversing valve, that is, the extension of the normal mode or the extension of the acceleration mode. Specifically, when the auxiliary reversing valve is in the first position, the first valve port is in communication with the second valve port and the third valve port is in communication with the fourth valve port. When the two-position four-way solenoid valve is in the second position, the first valve port is in communication with the second valve port. The third valve port is in communication and the second valve port is in communication with the fourth valve port. When the auxiliary reversing valve is in the first position, the auxiliary circuit is connected, and the oil cylinder is extended in the normal mode. When the auxiliary reversing valve is in the second position, The auxiliary circuit is disconnected and the differential pipeline is turned on, and the oil cylinder performs accelerated extension operation. Among them, the fourth valve port of the auxiliary reversing valve is normally closed, so that when the auxiliary reversing valve is in the first position or the second position, there is only Single conduction path.
通过对辅换向阀设定自动回位功能,以在辅换向阀断电后阀芯自动回位至第一位置,以在液压控制系统每次断电后,再次启动时辅换向阀的阀芯均处于第一位置的常规位置,以降低管路连接异常的可能性,提高液压控制系统的可靠性。By setting the automatic return function to the auxiliary reversing valve, the spool will automatically return to the first position after the auxiliary reversing valve is powered off, so that the auxiliary reversing valve is restarted every time the hydraulic control system is powered off. The valve cores are in the normal position of the first position to reduce the possibility of abnormal pipeline connection and improve the reliability of the hydraulic control system.
本申请的第二方面技术方案中提供了一种支腿装置,包括:支腿本体;支腿部,可相对于支腿本体向外展开或向内收回;支撑部,连接于支腿部,且支撑部可向下伸出或向上收回;第一系统和第二系统,第一系统与支腿部相连接,以驱动支腿部的展开或收回,第二系统与支撑部相连接,以驱动支撑部的伸出或收回;其中,第一系统和第二系统中,至少一个为上述第一方面技术方案中任一项的液压控制系统。The technical solution of the second aspect of the present application provides a leg device, including: a leg body; a leg portion that can be expanded outward or retracted inward relative to the leg body; a support portion connected to the leg portion, And the support part can be extended downward or retracted upward; the first system and the second system, the first system is connected with the leg part to drive the expansion or retraction of the leg part, and the second system is connected with the support part to The extension or retraction of the driving support part; wherein, at least one of the first system and the second system is the hydraulic control system of any one of the above-mentioned technical solutions of the first aspect.
本申请提供的支腿装置,通过支腿部相对于支腿本体向外的展开或收回,以实现支腿的水平方向的移动,以扩大支腿装置的辐射面积,提高整体的稳定性,降低侧倾的可能性;通过连接于支腿部上的支撑部向下伸出,与地面或安装面相抵靠,以实现支腿装置的支撑作用,还可根据具体情况,将搭载支腿装置的装备整体抬升离开地面,以减少装备受到压力作用,以免影响支腿装置的稳定性。此外,支腿装置还包括第一系统和第二系统,第一系统的油缸与支腿部相连接,以驱动支腿部的展开或收回,第二系统的油缸与支撑部相连接,以驱动支撑部的伸出或收回,其中,第一系统和第二系统中至少一个为上述第一方面技术方案中任一项的液压控制系统。本方案还具有上述第一方面技术方案中的液压控制系统的全部有益效果,在此不再赘述。The leg device provided by the present application expands or retracts the leg portion relative to the leg body to realize the horizontal movement of the leg, so as to expand the radiation area of the leg device, improve the overall stability, and reduce Possibility of lateral tilting; the support part connected to the leg part extends downwards and abuts against the ground or the installation surface to realize the supporting effect of the leg device. According to the specific situation, the support part of the leg device can also be installed. The equipment is lifted off the ground as a whole to reduce the pressure on the equipment, so as not to affect the stability of the outrigger device. In addition, the outrigger device also includes a first system and a second system. The oil cylinder of the first system is connected with the outrigger to drive the expansion or retraction of the outrigger, and the oil cylinder of the second system is connected with the support to drive The extension or retraction of the support part, wherein at least one of the first system and the second system is the hydraulic control system of any one of the above-mentioned technical solutions of the first aspect. This solution also has all the beneficial effects of the hydraulic control system in the above-mentioned first aspect of the technical solution, which will not be repeated here.
需要强调的是,支腿部的运动形式可以是伸缩,也可以是转动。It should be emphasized that the movement form of the outriggers can be telescopic or rotating.
可以理解,采用支腿装置的装备多为重量较大的工程装备,尤其是在其上搭载有回转机构或举升机构等装置时,会造成装备整体的重心偏移,此时可通过调节支腿装置的伸缩调整装备整体的重心,以保持稳定。It can be understood that the equipment using outrigger devices is mostly heavy engineering equipment, especially when it is equipped with a slewing mechanism or a lifting mechanism, which will cause the overall center of gravity of the equipment to shift. At this time, you can adjust the support The extension of the leg device adjusts the overall center of gravity of the equipment to maintain stability.
需要说明的是,当采用支腿装置的装备为轮式车辆时,车辆的车轮在受压时会发生弹性变形,极易造成车辆晃动,影响车辆的整体稳定性,此时通过支腿装置可将车辆抬离地面,减少对整体稳定性的影响。It should be noted that when the equipment using the outrigger device is a wheeled vehicle, the wheels of the vehicle will be elastically deformed when compressed, which can easily cause the vehicle to shake and affect the overall stability of the vehicle. At this time, the outrigger device can Lift the vehicle off the ground to reduce the impact on overall stability.
本申请的第三方面技术方案中提供了一种控制方法,用于上述第二方面技术方案中的支腿装置,包括:获取对应于液压控制系统的启动信号;判断启动信号是否为伸出信号,若启动信号为伸出信号,控制第一系统运行,使支腿装置的支腿部展开至第一支腿位置;控制第二系统运行,使支腿装置的支撑部伸出至第一支撑位置;若启动信号非伸出信号,控制第二系统运行,使支腿装置的支撑部收回至第二支撑位置;控制第一系统运行,使支腿装置的支腿 部收回至第二支腿位置。The technical solution of the third aspect of the present application provides a control method used in the outrigger device in the technical solution of the second aspect, including: obtaining a start signal corresponding to the hydraulic control system; determining whether the start signal is an extension signal If the start signal is an extension signal, control the operation of the first system to extend the leg of the outrigger device to the position of the first leg; control the operation of the second system to extend the support portion of the outrigger device to the first support Position; if the start signal is not an extension signal, control the operation of the second system to retract the support part of the outrigger device to the second support position; control the operation of the first system to retract the outrigger part of the outrigger device to the second outrigger position.
本申请提供的控制方法,通过获取对应于液压控制系统的启动信号,以确定是否启动液压控制系统;通过判断启动信号为伸出信号或收回信号,以确定控制第一系统或第二系统的启动,具体地,若确定启动信号为伸出信号,则先控制第一系统运行,即控制支腿装置的支腿部展开至第一支腿位置,第一支腿位置为对应于支腿部展开状态的目标位置,然后控制第二系统运行,即控制支腿装置的支撑部伸出至第一支撑位置,第一支撑位置为对应于支撑部伸出状态的目标位置,从而完成伸出操作;若确定启动信号为收回信号,则先控制第二系统运行,即控制支腿装置的支撑部收回至第二支撑位置,第二支撑位置为对应于支撑部收回状态的目标位置,然后再控制支腿装置的支腿部收回至第二支腿位置,第二支腿位置为对应于支腿部收回状态的目标位置,从而完成收回操作。The control method provided in this application determines whether to start the hydraulic control system by obtaining the start signal corresponding to the hydraulic control system; and determines whether to control the start of the first system or the second system by determining whether the start signal is an extension signal or a retraction signal Specifically, if it is determined that the start signal is an extension signal, first control the operation of the first system, that is, control the legs of the leg device to expand to the first leg position, and the first leg position corresponds to the expansion of the leg Then control the operation of the second system, that is, control the support portion of the leg device to extend to the first support position, and the first support position is the target position corresponding to the extended state of the support portion, thereby completing the extension operation; If it is determined that the start signal is a retraction signal, first control the operation of the second system, that is, control the support of the leg device to retract to the second support position, which is the target position corresponding to the retracted state of the support, and then control the support. The leg portion of the leg device is retracted to the second leg position, and the second leg position is the target position corresponding to the retracted state of the leg portion, thereby completing the retracting operation.
在上述技术方案中,控制第一系统运行,使支腿装置的支腿部的展开至第一支腿位置具体包括:判断第一系统的主路中的压力值是否小于第一加速阈值,若压力值小于第一加速阈值,控制第一系统的辅换向阀的第一阀口与第三阀口连通;确定第一系统的辅换向阀的阀芯位置是否处于第一阀口与第三阀口连通的位置,是则执行下一步骤,否则结束运行;若压力值大于或等于第一加速阈值,控制第一系统的辅换向阀的第一阀口与第二阀口连通;确定第一系统的辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置,是则执行下一步骤,否则结束运行;控制第一系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使第一系统的油缸驱动支腿装置的支腿部展开;判断第一系统的主路中的压力值是否大于或等于对应于第一支腿位置的压力值,是则控制第一系统的主换向阀关闭,否则保持当前运行状态。In the above technical solution, controlling the operation of the first system to expand the leg portion of the leg device to the first leg position specifically includes: judging whether the pressure value in the main path of the first system is less than the first acceleration threshold, if When the pressure value is less than the first acceleration threshold, the first valve port of the auxiliary reversing valve of the first system is controlled to communicate with the third valve port; it is determined whether the spool position of the auxiliary reversing valve of the first system is between the first valve port and the second valve port. If the position of the three valve ports is connected, the next step is executed, otherwise the operation ends; if the pressure value is greater than or equal to the first acceleration threshold, the first valve port of the auxiliary directional valve of the first system is controlled to communicate with the second valve port; Determine whether the spool position of the auxiliary reversing valve of the first system is in the position where the first valve port is connected to the second valve port. If yes, perform the next step, otherwise end the operation; control the first system of the main reversing valve of the first system One valve port is connected with the fourth valve port, and the second valve port is connected with the third valve port, so that the cylinder of the first system drives the legs of the leg device to expand; judge whether the pressure value in the main circuit of the first system is greater than Or equal to the pressure value corresponding to the position of the first outrigger, if yes, the main reversing valve of the first system is controlled to close, otherwise the current operating state is maintained.
在该技术方案中,通过确定第一系统的主路中的压力值与第一加速阈值的大小关系,以确定是否控制第一系统启动加速伸出模式。具体地,若第一系统的主路中的压力值小于第一加速阈值,通过控制第一系统的辅换向阀的第一阀口与第三阀口连通,使第一系统的油缸的有杆腔与第一系统的差动管路连通。通过第一系统的位置传感器检测第一系统的辅换向阀的阀芯位置,以确保第一系统的辅换向阀的阀芯移动至指定位置,若检测到第一系统的辅换向阀的阀芯 未移动至指定位置,表示第一系统的辅换向阀出现故障,第一系统的位置传感器向控制器反馈故障信号,控制器控制系统结束运行以待检修;进一步地,还可以发出警报提示,如故障灯点亮、蜂鸣器响起、发出语音提示;在第一系统的辅换向阀的阀芯移动至指定位置时,控制第一系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使第一系统的主路和差动管路同时导通,即控制第一系统处于加速伸出模式,此时,液压油泵将液压油箱中的液压油泵出,并通过第一系统的主路流入油缸的无杆腔,进而推动油缸伸出,带动支腿部伸出,油缸的有杆腔内的液压油通过差动管路汇入至主路中,并再次进入油缸的无杆腔内,从而通过增大液压油的流量加快油缸伸出速度,实现支腿部的加速伸出。In this technical solution, the magnitude relationship between the pressure value in the main circuit of the first system and the first acceleration threshold is determined to determine whether to control the first system to start the acceleration extension mode. Specifically, if the pressure value in the main circuit of the first system is less than the first acceleration threshold, the first valve port of the auxiliary reversing valve of the first system is controlled to communicate with the third valve port, so that the hydraulic cylinder of the first system is The rod cavity is in communication with the differential pipeline of the first system. The position sensor of the first system detects the spool position of the auxiliary directional valve of the first system to ensure that the spool of the auxiliary directional valve of the first system moves to the specified position. If the auxiliary directional valve of the first system is detected The spool does not move to the specified position, indicating that the auxiliary directional valve of the first system is malfunctioning, and the position sensor of the first system feeds back a malfunction signal to the controller, and the controller controls the system to end operation for maintenance; further, it can also send Alarm prompts, such as the lighting of the fault light, the buzzer sounding, and the voice prompt; when the spool of the auxiliary directional valve of the first system moves to the specified position, the first valve port of the main directional valve of the first system is controlled Connect with the fourth valve port, the second valve port and the third valve port, so that the main circuit and the differential pipeline of the first system are simultaneously conducted, that is, the first system is controlled to be in the accelerated extension mode. At this time, the hydraulic oil pump The hydraulic oil in the hydraulic oil tank is pumped out and flows into the rodless cavity of the cylinder through the main path of the first system, and then pushes the cylinder out, driving the legs to extend, and the hydraulic oil in the rod cavity of the cylinder passes through the differential tube The road merges into the main road and enters the rodless cavity of the cylinder again, thereby increasing the flow rate of the hydraulic oil to speed up the extension speed of the cylinder to achieve accelerated extension of the outriggers.
若第一系统的主路中的压力值大于或等于第一加速阈值,通过控制第一系统的辅换向阀的第一阀口与第二阀口连通,使第一系统的油缸的有杆腔与辅路连通。通过第一系统的位置传感器检测辅换向阀的阀芯位置,以确保辅换向阀的阀芯移动至指定位置,若检测到第一系统的辅换向阀的阀芯未移动至指定位置,表示辅换向阀出现故障,位置传感器向控制器反馈故障信号,控制器控制系统结束运行以待检修;进一步地,还可以发出警报提示,如故障灯点亮、蜂鸣器响起、发出语音提示。在第一系统的辅换向阀的阀芯移动至指定位置时,控制第一系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使第一系统的主路和辅路同时导通,即控制第一系统处于常规伸出模式,此时,液压油泵将液压油箱中的液压油泵出,并通过第一系统的主路流入油缸的无杆腔,进而推动油缸的活塞杆伸出,带动支腿部伸出,油缸的有杆腔内的液压油通过第一系统的辅路流回液压油箱。通过确定第一系统的主路中的压力值,以监测第一系统的油缸的伸出位置,若压力值大于或等于对应于第一支腿位置的压力值,表示支腿部已展开至目标位置,控制第一系统的主换向阀换向至关闭位置,停止向第一系统的主路供油,完成支腿部的伸出操作;若第一系统的主路中的压力值未达到对应于第一支腿位置,表示支腿部尚未伸出至目标位置,则继续向第一系统的主路供油。其中,第一加速阈值可以通过测试确定,也可以人工设定,如系统所能承受的最大压力值的80%、第一主路流量面积比的80%。对应于第一支腿位置的压力值均通过测试确定。If the pressure value in the main circuit of the first system is greater than or equal to the first acceleration threshold, the first valve port of the auxiliary reversing valve of the first system is controlled to communicate with the second valve port, so that the cylinder of the first system has a rod. The cavity is connected with the auxiliary circuit. The position of the spool of the auxiliary directional valve is detected by the position sensor of the first system to ensure that the spool of the auxiliary directional valve moves to the specified position. If it is detected that the spool of the auxiliary directional valve of the first system has not moved to the specified position , Indicating that the auxiliary reversing valve is faulty, the position sensor feeds back a fault signal to the controller, and the controller controls the system to stop running for maintenance; further, it can also send out alarm prompts, such as the fault light is on, the buzzer sounds, and the voice is heard prompt. When the spool of the auxiliary reversing valve of the first system is moved to a specified position, the first valve port of the main reversing valve of the first system is controlled to communicate with the fourth valve port, and the second valve port is connected with the third valve port. Make the main circuit and auxiliary circuit of the first system conduct at the same time, that is, control the first system to be in the normal extension mode. At this time, the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the oil cylinder through the main circuit of the first system. The rod cavity further pushes the piston rod of the oil cylinder to extend, driving the legs to extend, and the hydraulic oil in the rod cavity of the oil cylinder flows back to the hydraulic oil tank through the auxiliary path of the first system. By determining the pressure value in the main circuit of the first system to monitor the extension position of the cylinder of the first system, if the pressure value is greater than or equal to the pressure value corresponding to the position of the first leg, it indicates that the leg has been deployed to the target Position, control the main reversing valve of the first system to switch to the closed position, stop supplying oil to the main circuit of the first system, and complete the extension operation of the outriggers; if the pressure value in the main circuit of the first system has not reached Corresponding to the position of the first outrigger, it means that the outrigger has not been extended to the target position, and then continue to supply oil to the main circuit of the first system. Among them, the first acceleration threshold can be determined by testing or manually set, such as 80% of the maximum pressure that the system can withstand and 80% of the flow area ratio of the first main road. The pressure value corresponding to the position of the first leg is determined by testing.
在上述技术方案中,控制第二系统运行,使支腿装置的支撑部的伸出至第一支撑位置具体包括:判断第二系统的主路中的压力值是否小于第二加速阈值,若压力值小于第二加速阈值,控制第二系统的辅换向阀的第一阀口与第三阀口连通;确定第二系统的辅换向阀的阀芯位置是否处于第一阀口与第三阀口连通的位置,是则执行下一步,否则结束运行;若压力值大于或等于第二加速阈值,控制第二系统的辅换向阀的第一阀口与第二阀口连通;确定第二系统的辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置,是则执行下一步骤,否则发出故障信号,结束运行;控制第二系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使第二系统的油缸驱动支腿装置的支撑部伸出;判断第二系统的主路中的压力值是否大于或等于对应于第一支撑位置的压力值,是则结束运行,否则保持当前运行状态。In the above technical solution, controlling the operation of the second system to extend the support portion of the outrigger device to the first support position specifically includes: judging whether the pressure value in the main circuit of the second system is less than the second acceleration threshold, if the pressure If the value is less than the second acceleration threshold, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the third valve port; it is determined whether the spool position of the auxiliary reversing valve of the second system is between the first valve port and the third valve port. If the position of the valve port is connected, the next step is executed, otherwise the operation ends; if the pressure value is greater than or equal to the second acceleration threshold, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the second valve port; Whether the spool position of the auxiliary reversing valve of the second system is at the position where the first valve port and the second valve port are connected, if yes, execute the next step, otherwise a fault signal is issued and the operation ends; control the main reversing valve of the second system The first valve port is connected with the fourth valve port, and the second valve port is connected with the third valve port, so that the cylinder of the second system drives the support part of the leg device to extend; to determine the pressure value in the main circuit of the second system Whether it is greater than or equal to the pressure value corresponding to the first support position, if yes, end the operation, otherwise keep the current operation state.
在该技术方案中,通过确定液压控制系统的第二主路中的压力值与第二加速阈值的大小关系,以确定是否控制第二系统启动加速顶升模式。具体地,若第二系统的主路中的压力值小于第二加速阈值,通过控制第二系统的辅换向阀的第一阀口与第三阀口连通,使第二系统的油缸的有杆腔与第二系统的差动管路连通。通过第二系统的位置传感器检测第二系统的辅换向阀的阀芯位置,以确保第二系统的辅换向阀的阀芯移动至指定位置,若检测到第二系统的辅换向阀的阀芯未移动至指定位置,表示该辅换向阀出现故障,位置传感器向控制器反馈故障信号,控制器控制系统结束运行以待检修;进一步地,还可以发出警报提示,如故障灯点亮、蜂鸣器响起、发出语音提示。在第二系统的辅换向阀的阀芯移动至指定位置时,控制第二系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使第二系统的主路和差动管路同时导通,即控制第二系统处于加速顶升模式,此时,液压油泵将液压油箱中的液压油泵出,并通过第二系统的主路流入第二系统的油缸的无杆腔,进而推动油缸的活塞杆伸出,带动支撑部伸出,油缸的有杆腔内的液压油通过第二系统的差动管路汇入至主路中,并再次流入油缸的无杆腔内,从而通过加大液压油的流量加速油缸的活塞杆伸出,实现支撑部的加速伸出。In this technical solution, the magnitude relationship between the pressure value in the second main circuit of the hydraulic control system and the second acceleration threshold is determined to determine whether to control the second system to start the acceleration jacking mode. Specifically, if the pressure value in the main circuit of the second system is less than the second acceleration threshold, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the third valve port, so that the oil cylinder of the second system is The rod cavity is in communication with the differential pipeline of the second system. The position sensor of the second system detects the spool position of the auxiliary directional valve of the second system to ensure that the spool of the auxiliary directional valve of the second system moves to the specified position. If the auxiliary directional valve of the second system is detected If the spool does not move to the specified position, it means that the auxiliary reversing valve is faulty, and the position sensor feedbacks a fault signal to the controller, and the controller controls the system to stop running for maintenance; further, it can also send out an alarm prompt, such as a fault light point Lights up, the buzzer sounds, and a voice prompt is issued. When the spool of the auxiliary reversing valve of the second system is moved to a specified position, the first valve port of the main reversing valve of the second system is connected to the fourth valve port, and the second valve port is connected to the third valve port. Make the main circuit and differential pipeline of the second system conduct at the same time, that is, control the second system in the acceleration jacking mode. At this time, the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows in through the main circuit of the second system The rodless cavity of the oil cylinder of the second system pushes the piston rod of the oil cylinder to extend, driving the supporting part to extend, and the hydraulic oil in the rod cavity of the oil cylinder flows into the main road through the differential pipeline of the second system. And it flows into the rodless cavity of the oil cylinder again, thereby accelerating the extension of the piston rod of the oil cylinder by increasing the flow of the hydraulic oil to realize the accelerated extension of the support part.
若第二系统的主路中的压力值大于或等于第二加速阈值,通过控制第二系统的辅换向阀的第一阀口与第二阀口连通,使第二系统的油缸的有杆腔与辅路 连通。通过第二系统的位置传感器检测第二系统的辅换向阀的阀芯位置,以确保辅换向阀的阀芯移动至指定位置,若检测到第二系统的辅换向阀的阀芯未移动至指定位置,表示辅换向阀出现故障,位置传感器向控制器反馈故障信号,控制器控制系统结束运行以待检修;进一步地,还可以发出警报提示,如故障灯点亮、蜂鸣器响起、发出语音提示。在第二系统的辅换向阀的阀芯移动至指定位置时,控制第二系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,以使第二主路和第二辅路同时导通,即控制第二系统处于常规顶升模式,此时,液压油泵将液压油箱中的液压油泵出,并通过第二系统的主路流入油缸的无杆腔,进而推动油缸的活塞杆伸出,带动支撑部伸出,油缸的有杆腔内的液压油通过辅路回到液压油箱。通过确定第二系统的主路中的压力值,以确定支撑部的伸出位置,若压力值大于或等于对应于第一支撑位置的压力值,表示支撑部已伸出至目标位置,控制第二系统的主换向阀换向至关闭位置,停止向第二系统的主路中供油;若第二系统的主路中的压力值未达到对应于第一支撑位置的压力值,表示支撑部尚未伸出至第一支撑位置,则继续向第二系统的主路中供油。其中,第二加速阈值可以通过测试确定,也可以人工设定,如系统所能承受的最大压力值的80%、第二主路流量面积比的80%。对应于第一支撑位置的压力值通过测试确定。If the pressure value in the main circuit of the second system is greater than or equal to the second acceleration threshold, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the second valve port, so that the cylinder of the second system has a rod. The cavity is connected with the auxiliary circuit. The position of the spool of the auxiliary directional valve of the second system is detected by the position sensor of the second system to ensure that the spool of the auxiliary directional valve moves to the specified position. If it is detected that the spool of the auxiliary directional valve of the second system is not Move to the designated position, it means that the auxiliary reversing valve is faulty, the position sensor feedbacks the fault signal to the controller, and the controller controls the system to terminate operation for maintenance; further, it can also send out alarm prompts, such as fault light on, buzzer Sound and give voice prompts. When the spool of the auxiliary reversing valve of the second system is moved to a specified position, the first valve port of the main reversing valve of the second system is connected to the fourth valve port, and the second valve port is connected to the third valve port. In order to make the second main circuit and the second auxiliary circuit conduct at the same time, that is, the second system is controlled to be in the normal jacking mode. At this time, the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the cylinder through the main circuit of the second system. The rodless cavity further pushes the piston rod of the oil cylinder to extend, driving the support part to extend, and the hydraulic oil in the rod cavity of the oil cylinder returns to the hydraulic oil tank through the auxiliary circuit. Determine the extension position of the support part by determining the pressure value in the main circuit of the second system. If the pressure value is greater than or equal to the pressure value corresponding to the first support position, it means that the support part has been extended to the target position, and the second system is controlled. The main reversing valve of the second system is switched to the closed position, and the oil supply to the main circuit of the second system is stopped; if the pressure value in the main circuit of the second system does not reach the pressure value corresponding to the first support position, it indicates support The part has not been extended to the first support position, then continue to supply oil to the main circuit of the second system. Among them, the second acceleration threshold can be determined through testing or manually set, such as 80% of the maximum pressure that the system can withstand and 80% of the flow area ratio of the second main road. The pressure value corresponding to the first support position is determined by testing.
在上述技术方案中,控制第二系统运行,使支腿装置的支撑部收回至第二支撑位置具体包括:控制第二系统的辅换向阀的第一阀口与第二阀口连通;确定第二系统的辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置,是则执行下一步骤,否则结束运行;控制第二系统的主换向阀的第一阀口与第三阀口连通、第二阀口与第四阀口连通,使第二系统的油缸驱动支腿装置的支撑部收回;在支撑部收回至第二支撑位置时,控制第二系统的主换向阀关闭。In the above technical solution, controlling the operation of the second system to retract the support portion of the outrigger device to the second support position specifically includes: controlling the first valve port of the auxiliary reversing valve of the second system to communicate with the second valve port; determining Whether the spool position of the auxiliary reversing valve of the second system is in the position where the first valve port is connected to the second valve port, if yes, execute the next step, otherwise end the operation; control the first of the main reversing valve of the second system The valve port is connected with the third valve port, and the second valve port is connected with the fourth valve port, so that the cylinder of the second system drives the support part of the leg device to retract; when the support part is retracted to the second support position, the second system is controlled The main reversing valve is closed.
在该技术方案中,控制第二系统的辅换向阀的第一阀口与第二阀口连通,使第二系统的油缸的有杆腔与第二系统的辅路连通;通过第二系统的位置传感器检测第二系统的辅换向阀的阀芯位置,以确保在收回过程时第二系统的油缸的有杆腔与辅路连通,以免造成管路故障。具体地,若阀芯位置在第二系统的辅换向阀的第一阀口与第二阀口连通,表示油缸的有杆腔与第二系统的辅路处于连通状态,正常执行下一步骤;若第二系统的辅换向阀未处于第一阀口与第 二阀口连通的位置,则表示辅换向阀出现故障,位置传感器向控制器反馈故障信号,控制器控制系统结束运行以待检修;进一步地,还可以发出警报提示,如故障灯点亮、蜂鸣器响起、发出语音提示。在第二系统的辅换向阀的阀芯移动至第一阀口与第二阀口连通的位置时,通过控制第二系统的主换向阀第一阀口与第三阀口连通、第二阀口与第四阀口连通,以使第二系统的主路和辅路同时导通,此时,液压油泵将液压油箱内的液压油泵出,并通过第二系统的辅路流入油缸的有杆腔内,推动油缸的活塞杆收回,进而带动支撑部收回,在支撑部收回至第二支撑位置时,表示支撑部已收回至目标位置,控制第二系统的主换向阀换向至关闭位置,并停止向第二系统的辅路供油。In this technical solution, the first valve port of the auxiliary reversing valve of the second system is controlled to communicate with the second valve port, so that the rod cavity of the cylinder of the second system communicates with the auxiliary circuit of the second system; The position sensor detects the position of the spool of the auxiliary reversing valve of the second system to ensure that the rod cavity of the cylinder of the second system communicates with the auxiliary circuit during the retraction process, so as to avoid pipeline failure. Specifically, if the spool position is in communication with the first valve port of the auxiliary directional valve of the second system and the second valve port, it means that the rod cavity of the cylinder is in communication with the auxiliary circuit of the second system, and the next step is normally executed; If the auxiliary reversing valve of the second system is not in the position where the first valve port is connected to the second valve port, it means that the auxiliary reversing valve is faulty, the position sensor feedbacks the fault signal to the controller, and the controller controls the system to stop running and wait Maintenance; further, it can also send out alarm prompts, such as the fault light is on, the buzzer sounds, and the voice prompt is issued. When the spool of the auxiliary reversing valve of the second system moves to the position where the first valve port is connected to the second valve port, the first valve port of the main reversing valve of the second system is controlled to communicate with the third valve port, and the first valve port is connected to the third valve port. The second valve port is connected with the fourth valve port, so that the main circuit and auxiliary circuit of the second system are connected at the same time. At this time, the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the rod of the cylinder through the auxiliary circuit of the second system. In the cavity, push the piston rod of the cylinder to retract, and then drive the support part to retract. When the support part is retracted to the second support position, it means the support part has been retracted to the target position, and the main reversing valve of the second system is controlled to switch to the closed position. , And stop supplying oil to the auxiliary circuit of the second system.
在上述技术方案中,控制第一系统运行,使支腿装置的支腿部收回至第二支腿位置具体包括:控制第一系统的辅换向阀的第一阀口与第二阀口连通;确定第一系统的辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置,是则执行下一步骤,否则结束运行;控制第一系统的主换向阀的第一阀口与第三阀口连通、第二阀口与第四阀口连通,使第一系统的油缸驱动支腿装置的支腿部收回;在支腿部收回至第二支腿位置时,结束运行。In the above technical solution, controlling the operation of the first system to retract the leg portion of the leg device to the second leg position specifically includes: controlling the first valve port of the auxiliary reversing valve of the first system to communicate with the second valve port ; Determine whether the spool position of the auxiliary reversing valve of the first system is in the position where the first valve port is connected to the second valve port, if yes, perform the next step, otherwise end the operation; control the main reversing valve of the first system The first valve port is connected to the third valve port, and the second valve port is connected to the fourth valve port, so that the cylinder of the first system drives the leg of the leg device to retract; when the leg is retracted to the second leg position To end the operation.
在该技术方案中,控制第一系统的辅换向阀的第一阀口与第二阀口连通,使第一系统的油缸的有杆腔与第一系统的辅路连通;通过第一系统的位置传感器检测第一系统的辅换向阀的阀芯位置,以确保在收回过程时第一系统的油缸的有杆腔与第一系统的辅路连通,以免造成管路故障。具体地,若阀芯位置在第一系统的辅换向阀的第一阀口与第二阀口连通的位置,表示油缸的有杆腔与辅路处于连通状态,正常执行下一步骤,若辅换向阀未处于第一阀口与第二阀口连通的位置,则表示辅换向阀出现故障,位置传感器向控制器反馈故障信号,控制器控制系统结束运行以待检修;进一步地,还可以发出警报提示,如故障灯点亮、蜂鸣器响起、发出语音提示。在第一系统的辅换向阀的阀芯处于第一阀口与第二阀口连通的位置时,通过控制第一系统的主换向阀第一阀口与第三阀口连通、第二阀口与第四阀口连通,以使第一系统的主路和辅路同时导通,此时,液压油泵将液压油箱内的液压油泵出,并通过第一系统的辅路流入油缸的有杆腔内,推动油缸的活塞杆收回,进而带动支腿部收回,在支腿部收回至第二支腿位置时,表示支腿部已收回至目标位置,控制第一系统的主换向阀换 向至关闭位置,并停止向第一系统的辅路供油,从而完成收回操作。In this technical solution, the first valve port of the auxiliary directional valve of the first system is controlled to communicate with the second valve port, so that the rod cavity of the cylinder of the first system communicates with the auxiliary circuit of the first system; The position sensor detects the position of the spool of the auxiliary reversing valve of the first system to ensure that the rod cavity of the cylinder of the first system communicates with the auxiliary circuit of the first system during the retraction process, so as to avoid pipeline failure. Specifically, if the spool position is at the position where the first valve port and the second valve port of the auxiliary directional valve of the first system are connected, it means that the rod cavity of the cylinder is in communication with the auxiliary circuit, and the next step is executed normally. If the reversing valve is not in the position where the first valve port is connected to the second valve port, it means that the auxiliary reversing valve is faulty, the position sensor feedbacks the fault signal to the controller, and the controller controls the system to end operation for maintenance; further, Alarm prompts can be issued, such as the fault light is on, the buzzer sounds, and voice prompts are issued. When the spool of the auxiliary reversing valve of the first system is in the position where the first valve port is connected to the second valve port, the first valve port of the main reversing valve of the first system is controlled to communicate with the third valve port, and the second valve port is connected to the second valve port. The valve port is connected with the fourth valve port, so that the main circuit and the auxiliary circuit of the first system are simultaneously conducted. At this time, the hydraulic oil pump pumps out the hydraulic oil in the hydraulic oil tank and flows into the rod cavity of the cylinder through the auxiliary circuit of the first system Inside, push the piston rod of the cylinder to retract, and then drive the outrigger to retract. When the outrigger is retracted to the second outrigger position, it indicates that the outrigger has been retracted to the target position, and controls the reversing of the main reversing valve of the first system. To the closed position, and stop supplying oil to the auxiliary circuit of the first system, thereby completing the retraction operation.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。The additional aspects and advantages of the present application will become apparent in the following description, or be understood through the practice of the present application.
附图说明Description of the drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了根据本申请的一个实施例的液压控制系统的示意图;Fig. 1 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图2示出了根据本申请的一个实施例的液压控制系统的示意图;Fig. 2 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图3示出了根据本申请的一个实施例的液压控制系统的示意图;Figure 3 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图4示出了根据本申请的一个实施例的液压控制系统的示意图;Fig. 4 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图5示出了根据本申请的一个实施例的液压控制系统的示意图;Figure 5 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图6示出了根据本申请的一个实施例的液压控制系统的示意图;Fig. 6 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图7示出了根据本申请的一个实施例的液压控制系统的示意图;Fig. 7 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图8示出了根据本申请的一个实施例的液压控制系统的示意图;Fig. 8 shows a schematic diagram of a hydraulic control system according to an embodiment of the present application;
图9示出了根据本申请的一个实施例的控制方法的流程图;Fig. 9 shows a flowchart of a control method according to an embodiment of the present application;
图10示出了根据本申请的一个实施例的控制方法的流程图;Fig. 10 shows a flowchart of a control method according to an embodiment of the present application;
图11示出了根据本申请的一个实施例的控制方法的流程图;Fig. 11 shows a flowchart of a control method according to an embodiment of the present application;
图12示出了根据本申请的一个实施例的控制方法的流程图;Fig. 12 shows a flowchart of a control method according to an embodiment of the present application;
图13示出了根据本申请的一个实施例的控制方法的流程图。Fig. 13 shows a flowchart of a control method according to an embodiment of the present application.
其中,图1至图8中附图标记与部件名称之间的对应关系为:Among them, the corresponding relationship between the reference signs and component names in Figures 1 to 8 is:
1第一系统,11第一主换向阀,111第一主换向阀的第一阀口,112第一主换向阀的第二阀口,113第一主换向阀的第三阀口,114第一主换向阀的第四阀口,12第一辅换向阀,121第一辅换向阀的第一阀口,122第一辅换向阀的第二阀口,123第一辅换向阀的第三阀口,124第一辅换向阀的第四阀口,125第一位置传感器,13第一油缸,14液压锁,15第一压力传感器,2第二系统,21第二主换向阀,211第二主换向阀的第一阀口,212第二主换向阀的第二阀口,213第二主换向阀的第三阀口,214第二主换向阀的第四阀口,22第二辅换向阀,221第二辅换向阀的第一阀口,222第 二辅换向阀的第二阀口,223第二辅换向阀的第三阀口,224第二辅换向阀的第四阀口,225第二位置传感器,23第二油缸,24平衡阀,25第二压力传感器,3液压油泵,4液压油箱。1 the first system, 11 the first main directional valve, 111 the first valve port of the first main directional valve, 112 the second valve port of the first main directional valve, 113 the third valve of the first main directional valve Port, 114 the fourth valve port of the first main directional valve, 12 the first auxiliary directional valve, 121 the first valve port of the first auxiliary directional valve, 122 the second valve port of the first auxiliary directional valve, 123 The third valve port of the first auxiliary reversing valve, 124 the fourth valve port of the first auxiliary reversing valve, 125 the first position sensor, 13 the first oil cylinder, 14 hydraulic lock, 15 the first pressure sensor, and the second system , 21 the second main reversing valve, 211 the first valve port of the second main reversing valve, 212 the second valve port of the second main reversing valve, 213 the third valve port of the second main reversing valve, 214 Two the fourth valve port of the main reversing valve, 22 the second auxiliary reversing valve, 221 the first valve port of the second auxiliary reversing valve, 222 the second valve port of the second auxiliary reversing valve, 223 the second auxiliary reversing valve The third valve port of the directional valve, 224 the fourth valve port of the second auxiliary reversing valve, 225 the second position sensor, 23 the second cylinder, 24 the balance valve, 25 the second pressure sensor, 3 hydraulic oil pump, 4 hydraulic oil tank.
其中,图3至图8中粗实线表示液压控制系统运行过程中连通的管路,箭头方向表示液压油的流动方向。Among them, the thick solid lines in FIGS. 3 to 8 indicate the pipelines connected during the operation of the hydraulic control system, and the direction of the arrow indicates the flow direction of the hydraulic oil.
具体实施方式Detailed ways
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above objectives, features and advantages of the application more clearly, the application will be further described in detail below with reference to the accompanying drawings and specific implementations. It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other if there is no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand this application. However, this application can also be implemented in other ways different from those described here. Therefore, the scope of protection of this application is not covered by the specific details disclosed below. Limitations of the embodiment.
下面参照图1至图13描述根据本申请一些实施例的液压控制系统、支腿装置、控制方法和计算机可读存储介质。Hereinafter, a hydraulic control system, an outrigger device, a control method, and a computer-readable storage medium according to some embodiments of the present application will be described with reference to FIGS. 1 to 13.
实施例一Example one
在本申请的一个实施例中提供了一种液压控制系统,如图1所示,液压控制系统包括液压油箱4、液压油泵3、第一主换向阀11、第一安全闭锁件、第一辅换向阀12、第一油缸13,第一压力传感器15和控制器(图中未示出)。其中,第一主换向阀11为三位四通电磁阀,第一主换向阀11的第一位置为四个阀口均关闭,第二位置为第三阀口113向第一阀口111导通且第二阀口112向第四阀口114导通,第三位置为第一阀口111向第四阀口114导通且第三阀口113向第二阀口112导通;第一辅换向阀12为二位四通电磁阀,第一辅换向阀12的第一位置为第一阀口121与第二阀口122连通且第四阀口124与第三阀口123连通,第二位置为第一阀口121与第三阀口123连通且第四阀口124与第二阀口122连通,第一辅换向阀12的常规位置为第一位置。第一辅换向阀12还包括第一位置传感器125。可选地,第一油缸13也可以为多级油缸或组合油缸。In an embodiment of the present application, a hydraulic control system is provided. As shown in FIG. 1, the hydraulic control system includes a hydraulic oil tank 4, a hydraulic oil pump 3, a first main reversing valve 11, a first safety lock, a first The auxiliary reversing valve 12, the first oil cylinder 13, the first pressure sensor 15 and the controller (not shown in the figure). Among them, the first main reversing valve 11 is a three-position four-way solenoid valve, the first position of the first main reversing valve 11 is that all four valve ports are closed, and the second position is that the third valve port 113 faces the first valve port. 111 is connected and the second valve port 112 is connected to the fourth valve port 114, the third position is that the first valve port 111 is connected to the fourth valve port 114 and the third valve port 113 is connected to the second valve port 112; The first auxiliary reversing valve 12 is a two-position four-way solenoid valve. The first position of the first auxiliary reversing valve 12 is that the first valve port 121 communicates with the second valve port 122 and the fourth valve port 124 and the third valve port are connected. 123 is in communication, the second position is that the first valve port 121 is in communication with the third valve port 123 and the fourth valve port 124 is in communication with the second valve port 122, and the normal position of the first auxiliary reversing valve 12 is the first position. The first auxiliary reversing valve 12 further includes a first position sensor 125. Optionally, the first oil cylinder 13 may also be a multi-stage oil cylinder or a combined oil cylinder.
具体地,液压油泵3与第一主换向阀11的第三阀口113以及液压油箱4 连通,第一主换向阀11的第四阀口114与液压油箱4直接连通,第一主换向阀11的第二阀口112通过第一主路与第一油缸13的无杆腔连通,第一主换向阀11的第一阀口111通过第一辅路连接至第一辅换向阀12的第二阀口122,第一辅换向阀12的第一阀口121与第一油缸13的有杆腔连通,第一辅换向阀12的第四阀口124常闭,第三阀口123通过第一差动管路接入至第一主路,第一压力传感器15设于第一主路中与第一差动管路连通的位置。此外,第一安全闭锁件为液压锁14,液压锁14的一条管路设于第一主路中,另一条管路设于第一辅路,以通过液压锁14对第一主换向阀11进行闭锁保护。控制器分别与第一主换向阀11、第一辅换向阀12和第一压力传感器15电连接,以根据所接收到的信号指令,进行相应的控制操作。其中,在第一辅换向阀12每次换向操作后,通过第一位置传感器125对第一辅换向阀12的阀芯位置进行检测,若第一辅换向阀12的阀芯位置未移动至指定位置时,向控制器反馈故障信号,并发出报警提示,实现第一辅换向阀12的故障检测和报警,液压控制系统结束运行,以待检修。Specifically, the hydraulic oil pump 3 communicates with the third valve port 113 of the first main reversing valve 11 and the hydraulic oil tank 4, and the fourth valve port 114 of the first main reversing valve 11 directly communicates with the hydraulic oil tank 4. The second valve port 112 of the directional valve 11 is connected to the rodless cavity of the first cylinder 13 through the first main circuit, and the first valve port 111 of the first main directional valve 11 is connected to the first auxiliary directional valve through the first auxiliary circuit. 12 of the second valve port 122, the first valve port 121 of the first auxiliary reversing valve 12 communicates with the rod cavity of the first cylinder 13, the fourth valve port 124 of the first auxiliary reversing valve 12 is normally closed, and the third The valve port 123 is connected to the first main circuit through the first differential pipeline, and the first pressure sensor 15 is provided in the first main circuit at a position communicating with the first differential pipeline. In addition, the first safety lock is a hydraulic lock 14. One pipeline of the hydraulic lock 14 is set in the first main circuit, and the other pipeline is set in the first auxiliary circuit, so that the hydraulic lock 14 connects the first main directional valve 11 Perform lockout protection. The controller is respectively electrically connected with the first main reversing valve 11, the first auxiliary reversing valve 12 and the first pressure sensor 15 to perform corresponding control operations according to the received signal instructions. Among them, after each reversing operation of the first auxiliary reversing valve 12, the spool position of the first auxiliary reversing valve 12 is detected by the first position sensor 125. If the spool position of the first auxiliary reversing valve 12 is When it does not move to the designated position, it will feedback a fault signal to the controller and issue an alarm prompt to realize the fault detection and alarm of the first auxiliary reversing valve 12, and the hydraulic control system will end its operation for maintenance.
需要说明的是,本申请的实现形式不限于本实施例中的实现形式,第一辅换向阀12也可以是三通阀或其他形式的电磁阀。It should be noted that the implementation form of the present application is not limited to the implementation form in this embodiment, and the first auxiliary reversing valve 12 may also be a three-way valve or other forms of solenoid valves.
实施例二Example two
在本申请的一个实施例中提供了一种液压控制系统,如图2所示,液压控制系统包括第一系统1、第二系统2和控制器(图中未示出)。第一系统1包括液压油箱4、液压油泵3、第一主换向阀11、第一安全闭锁件、第一辅换向阀12、第一油缸13,第一压力传感器15;第二系统2包括液压油箱4、液压油泵3、第二主换向阀21、第二安全闭锁件、第二辅换向阀22、第二油缸23,第二压力传感器25。第一系统1与第二系统2共用液压油泵3和液压油箱4。其中,第一主换向阀11和第二主换向阀21为三位四通电磁阀,第一主换向阀11的第一位置为四个阀口均关闭,第二位置为第三阀口113向第一阀口111导通且第二阀口112向第四阀口114导通,第三位置为第一阀口111向第四阀口114导通且第三阀口113向第二阀口112导通,第二主换向阀21的结构与第一主换向阀11相同;第一辅换向阀12和第二辅换向阀22为二位四通电磁阀,第一辅换向阀12的第一位置为第一阀口121与第二阀口122连通且第四 阀口124与第三阀口123连通,第二位置为第一阀口121与第三阀口123连通且第四阀口124与第二阀口122连通,第一辅换向阀12的常规位置为第一位置,第二辅换向阀22的结构与第一辅换向阀12相同。第一辅换向阀12包括第一位置传感器125,第二辅换向阀22包括第二位置传感器225。可选地,第一油缸13也可以为多级油缸或组合油缸。在液压控制系统的负载为支腿装置时,第一油缸13与支腿装置的支腿部连接,第二油缸23与支腿的支撑部连接。In an embodiment of the present application, a hydraulic control system is provided. As shown in FIG. 2, the hydraulic control system includes a first system 1, a second system 2, and a controller (not shown in the figure). The first system 1 includes a hydraulic oil tank 4, a hydraulic oil pump 3, a first main reversing valve 11, a first safety lock, a first auxiliary reversing valve 12, a first oil cylinder 13, a first pressure sensor 15; a second system 2 It includes a hydraulic oil tank 4, a hydraulic oil pump 3, a second main reversing valve 21, a second safety lock, a second auxiliary reversing valve 22, a second oil cylinder 23, and a second pressure sensor 25. The first system 1 and the second system 2 share a hydraulic oil pump 3 and a hydraulic oil tank 4. Among them, the first main reversing valve 11 and the second main reversing valve 21 are three-position four-way solenoid valves. The first position of the first main reversing valve 11 is that all four valve ports are closed, and the second position is the third position. The valve port 113 is connected to the first valve port 111 and the second valve port 112 is connected to the fourth valve port 114. In the third position, the first valve port 111 is connected to the fourth valve port 114 and the third valve port 113 is connected to the fourth valve port 114. The second valve port 112 is connected, and the structure of the second main reversing valve 21 is the same as that of the first main reversing valve 11; the first auxiliary reversing valve 12 and the second auxiliary reversing valve 22 are two-position four-way solenoid valves, The first position of the first auxiliary reversing valve 12 is that the first valve port 121 is in communication with the second valve port 122 and the fourth valve port 124 is in communication with the third valve port 123, and the second position is the first valve port 121 and the third valve port 123. The valve port 123 is in communication and the fourth valve port 124 is in communication with the second valve port 122. The normal position of the first auxiliary reversing valve 12 is the first position. The structure of the second auxiliary reversing valve 22 is the same as that of the first auxiliary reversing valve 12. the same. The first auxiliary reversing valve 12 includes a first position sensor 125, and the second auxiliary reversing valve 22 includes a second position sensor 225. Optionally, the first oil cylinder 13 may also be a multi-stage oil cylinder or a combined oil cylinder. When the load of the hydraulic control system is the leg device, the first oil cylinder 13 is connected to the leg portion of the leg device, and the second oil cylinder 23 is connected to the support portion of the leg.
具体地,液压油泵3与第一主换向阀11的第三阀口113以及液压油箱4连通,第一主换向阀11的第四阀口114与液压油箱4直接连通,第一主换向阀11的第二阀口112通过第一主路与第一油缸13的无杆腔连通,第一主换向阀11的第一阀口111通过第一辅路连接至第一辅换向阀12的第二阀口122,第一辅换向阀12的第一阀口121与第一油缸13的有杆腔连通,第一辅换向阀12的第四阀口124常闭,第三阀口123通过第一差动管路接入至第一主路,第一压力传感器15设于第一主路中与第一差动管路连通的位置。此外,第一安全闭锁件为液压锁14,液压锁14的一条管路设于第一主路中,另一条管路设于第一辅路,以通过液压锁14对第一主换向阀11进行闭锁保护。Specifically, the hydraulic oil pump 3 communicates with the third valve port 113 of the first main reversing valve 11 and the hydraulic oil tank 4, and the fourth valve port 114 of the first main reversing valve 11 directly communicates with the hydraulic oil tank 4. The second valve port 112 of the directional valve 11 is connected to the rodless cavity of the first cylinder 13 through the first main circuit, and the first valve port 111 of the first main directional valve 11 is connected to the first auxiliary directional valve through the first auxiliary circuit. 12 of the second valve port 122, the first valve port 121 of the first auxiliary reversing valve 12 communicates with the rod cavity of the first cylinder 13, the fourth valve port 124 of the first auxiliary reversing valve 12 is normally closed, and the third The valve port 123 is connected to the first main circuit through the first differential pipeline, and the first pressure sensor 15 is provided in the first main circuit at a position communicating with the first differential pipeline. In addition, the first safety lock is a hydraulic lock 14. One pipeline of the hydraulic lock 14 is set in the first main circuit, and the other pipeline is set in the first auxiliary circuit, so that the hydraulic lock 14 connects the first main directional valve 11 Perform lockout protection.
此外,液压油泵3与第二主换向阀21的第三阀口213连通,第二主换向阀21的第四阀口214与液压油箱4连通,第二主换向阀21的第二阀口212通过第二主路连接至第二油缸23的无杆腔,第二主换向阀21的第一阀口211通过第二辅路连接至第二辅换向阀22的第二阀口222,第二辅换向阀22的第一阀口221与第二油缸23的有杆腔连通,第二辅换向阀22的第四阀口224常闭,第二辅换向阀22的第三阀口223通过第二差动管路接入至第二主路,第二压力传感器25设于第二主路中与第二差动管路连通的位置。第二安全闭锁件为平衡阀24,平衡阀24中设有单向阀的管路设于第二辅路中,另一条管路设于第二主路中,以通过平衡阀24对第二主换向阀21进行闭锁保护。In addition, the hydraulic oil pump 3 communicates with the third valve port 213 of the second main reversing valve 21, the fourth valve port 214 of the second main reversing valve 21 communicates with the hydraulic oil tank 4, and the second main reversing valve 21 The valve port 212 is connected to the rodless cavity of the second cylinder 23 through the second main circuit, and the first valve port 211 of the second main reversing valve 21 is connected to the second valve port of the second auxiliary reversing valve 22 through the second auxiliary circuit. 222. The first valve port 221 of the second auxiliary reversing valve 22 communicates with the rod cavity of the second cylinder 23, the fourth valve port 224 of the second auxiliary reversing valve 22 is normally closed, and the second auxiliary reversing valve 22 The third valve port 223 is connected to the second main circuit through the second differential pipeline, and the second pressure sensor 25 is provided in the second main circuit at a position communicating with the second differential pipeline. The second safety lock is the balance valve 24. The pipeline with the one-way valve in the balance valve 24 is set in the second auxiliary circuit, and the other pipeline is set in the second main circuit to communicate with the second main circuit through the balance valve 24. The reversing valve 21 performs lock-up protection.
控制器分别与第一主换向阀11、第二主换向阀21、第一辅换向阀12、第二辅换向阀22、第一压力传感器15以及第二压力传感器25电连接,以根据所接收到的信号指令,进行相应的控制操作。其中,在第一辅换向阀12每次 换向操作后,通过第一位置传感器125对第一辅换向阀12的阀芯位置进行检测,若第一辅换向阀12的阀芯位置未移动至指定位置时,向控制器反馈故障信号,并发出报警提示,实现第一辅换向阀12的故障检测和报警,控制器控制第一系统1结束运行,以待检修。同样地,也可实现对第二辅换向阀22的故障检测和报警。The controller is respectively electrically connected with the first main reversing valve 11, the second main reversing valve 21, the first auxiliary reversing valve 12, the second auxiliary reversing valve 22, the first pressure sensor 15 and the second pressure sensor 25, According to the received signal instruction, the corresponding control operation can be performed. Among them, after each reversing operation of the first auxiliary reversing valve 12, the spool position of the first auxiliary reversing valve 12 is detected by the first position sensor 125. If the spool position of the first auxiliary reversing valve 12 is When it does not move to the designated position, it feedbacks a fault signal to the controller and sends out an alarm prompt to realize the fault detection and alarm of the first auxiliary reversing valve 12, and the controller controls the first system 1 to end operation for maintenance. Similarly, fault detection and alarming of the second auxiliary reversing valve 22 can also be realized.
需要说明的是,本申请的实现形式不限于本实施例中的实现形式,第一辅换向阀12和第二辅换向阀22也可以是三通阀或其他形式的电磁阀。It should be noted that the implementation form of the present application is not limited to the implementation form in this embodiment, and the first auxiliary reversing valve 12 and the second auxiliary reversing valve 22 may also be three-way valves or other forms of solenoid valves.
实施例三Example three
本实施例中提供了一种液压控制系统的常规伸出模式。如图3所示,启动第一系统1运行,第一辅换向阀12换向至第一位置,第一主换向阀11换向至第三位置,此时第一主路和第一辅路均导通,由液压油泵3泵出的液压油流入依次经第一主换向阀11的第三阀口113和第二阀口112流入第一主路,并将液压锁14的两条管路导通,第一主路中的液压油流入第一油缸13的无杆腔,推动第一油缸13伸出,进而带动支腿的支腿部伸出;第一油缸13的有杆腔内的液压油经第一辅换向阀12流入第一辅路,并依次经过液压锁14、第一主换向阀11的第一阀口111和第四阀口114,流入液压油箱4;第一压力传感器15实时监测第一主路中的压力值,当第一主路中的压力值大于或等于对应于第一支腿位置的压力值时,即表示支腿的支腿部已伸出至目标位置,控制器控制第一主换向阀11换向至第一位置,第一辅换向阀12回到第一位置,第一系统1结束运行,完成常规伸出。In this embodiment, a conventional extension mode of the hydraulic control system is provided. As shown in Figure 3, the first system 1 is started, the first auxiliary reversing valve 12 is switched to the first position, and the first main reversing valve 11 is switched to the third position. At this time, the first main circuit and the first The auxiliary circuits are all connected, and the hydraulic oil pumped by the hydraulic oil pump 3 flows into the first main circuit through the third valve port 113 and the second valve port 112 of the first main reversing valve 11 in turn, and connects the two hydraulic locks 14 The pipeline is connected, and the hydraulic oil in the first main circuit flows into the rodless cavity of the first cylinder 13, pushing the first cylinder 13 to extend, which in turn drives the legs of the legs to extend; the first cylinder 13 has a rod cavity The hydraulic oil inside flows into the first auxiliary circuit through the first auxiliary reversing valve 12, and sequentially passes through the hydraulic lock 14, the first valve port 111 and the fourth valve port 114 of the first main reversing valve 11, and flows into the hydraulic oil tank 4; A pressure sensor 15 monitors the pressure value in the first main circuit in real time. When the pressure value in the first main circuit is greater than or equal to the pressure value corresponding to the position of the first leg, it means that the outrigger of the outrigger has been extended. When the target position is reached, the controller controls the first main reversing valve 11 to switch to the first position, the first auxiliary reversing valve 12 returns to the first position, and the first system 1 ends its operation and completes the conventional extension.
实施例四Example four
本实施例中提供了一种液压控制系统的加速伸出模式。如图4所示,启动第一系统1运行,第一辅换向阀12换向至第二位置,第一主换向阀11换向至第三位置,此时第一主路连通和第一差动管路均导通,由液压油泵3泵出的液压油依次经第一主换向阀11的第三阀口113和第二阀口112流入第一主路,并将液压锁14的两条管路均导通,第一主路中的液压油流入第一油缸13的无杆腔,推动第一油缸13伸出,进而带动支腿的支腿部伸出;第一油缸13的无杆腔内的液压油经第一辅换向阀12的第一阀口121和第三阀口123流入第一差动管路,并汇入至第一主路中,进而再次流入第一 油缸13的无杆腔内,通过增大无杆腔内的液压油的流量加速推动第一油缸13伸出,实现支腿的支腿部加速伸出;第一压力传感器15实时监测第一主路中的压力值,若第一主路中的压力值大于或等于第一加速阈值,控制器控制第一辅换向阀12换向至第一位置,第一辅路导通,第一差动管路断开,完成加速伸出,恢复至常规伸出模式。In this embodiment, an accelerated extension mode of the hydraulic control system is provided. As shown in Figure 4, the operation of the first system 1 is started, the first auxiliary reversing valve 12 is switched to the second position, and the first main reversing valve 11 is switched to the third position. At this time, the first main circuit is connected to the second position. A differential pipeline is connected, the hydraulic oil pumped by the hydraulic oil pump 3 flows into the first main circuit through the third valve port 113 and the second valve port 112 of the first main reversing valve 11 in turn, and the hydraulic lock 14 The two pipelines are connected, the hydraulic oil in the first main circuit flows into the rodless cavity of the first cylinder 13, pushing the first cylinder 13 to extend, and then driving the legs of the legs to extend; the first cylinder 13 The hydraulic oil in the rodless cavity of the first auxiliary reversing valve 12 flows into the first differential pipeline through the first valve port 121 and the third valve port 123, and merges into the first main circuit, and then flows into the second In the rodless cavity of an oil cylinder 13, the first oil cylinder 13 is accelerated to extend by increasing the flow of hydraulic oil in the rodless cavity to accelerate the extension of the outriggers; the first pressure sensor 15 monitors the first The pressure value in the main circuit. If the pressure value in the first main circuit is greater than or equal to the first acceleration threshold, the controller controls the first auxiliary reversing valve 12 to switch to the first position, the first auxiliary circuit is turned on, and the first difference The moving pipeline is disconnected, the accelerated extension is completed, and the normal extension mode is restored.
实施例五Example five
本实施例中提供了一种液压控制系统的常规顶升模式。如图5所示,在第一油缸13伸出至第一支腿位置时,启动第二系统2运行,第二辅换向阀22换向至第一位置,第二主换向阀21换向至第三位置,此时第二主路和第二辅路均导通;由液压油泵3泵出的液压油经第二主换向阀21的第三阀口213和第二阀口212流入第二主路,并将平衡阀24的两条管路均导通,第二主路中的液压油经平衡阀24流入第二油缸23的无杆腔,推动第二油缸23伸出,进而带动支腿的支撑部伸出;第二油缸23的有杆腔内的液压油经第二辅换向阀22的第一阀口221和第二阀口222流入第二辅路,并依次经平衡阀24、第二主换向阀21的第一阀口211和第四阀口214流入液压油箱4。第二压力传感器25实时监测第二主路中的压力值,若第二主路中的压力值大于或等于对应于第一支撑位置的压力值,则表示支腿的支撑部已伸出至目标位置,控制器控制第二主换向阀21换向至第一位置,第二辅换向阀22回到第一位置,第二系统2结束运行,完成常规顶升。In this embodiment, a conventional jacking mode of the hydraulic control system is provided. As shown in Figure 5, when the first cylinder 13 extends to the first leg position, the second system 2 is started, the second auxiliary reversing valve 22 is switched to the first position, and the second main reversing valve 21 is switched To the third position, the second main circuit and the second auxiliary circuit are both connected; the hydraulic oil pumped by the hydraulic oil pump 3 flows into the third valve port 213 and the second valve port 212 of the second main reversing valve 21 The second main circuit connects the two pipes of the balance valve 24. The hydraulic oil in the second main circuit flows into the rodless cavity of the second cylinder 23 through the balance valve 24, pushing the second cylinder 23 out, and then The supporting part of the driving leg extends; the hydraulic oil in the rod cavity of the second oil cylinder 23 flows into the second auxiliary circuit through the first valve port 221 and the second valve port 222 of the second auxiliary reversing valve 22, and then passes through the balance in turn The valve 24 and the first valve port 211 and the fourth valve port 214 of the second main reversing valve 21 flow into the hydraulic oil tank 4. The second pressure sensor 25 monitors the pressure value in the second main circuit in real time. If the pressure value in the second main circuit is greater than or equal to the pressure value corresponding to the first support position, it indicates that the support portion of the outrigger has extended to the target Position, the controller controls the second main reversing valve 21 to switch to the first position, the second auxiliary reversing valve 22 returns to the first position, and the second system 2 ends operation and completes the conventional jacking.
实施例六Example Six
本实施例中提供了一种液压控制系统的加速顶升模式。如图6所示,在第一油缸13伸出至第一支腿位置时,启动第二系统2运行,第二辅换向阀22换向至第二位置,第二主换向阀21换向至第三位置,此时第二主路和第二差动管路均导通;由液压油泵3泵出的液压油经第二主换向阀21的第三阀口213和第二阀口212流入第二主路,并将平衡阀24的两条管路均导通,第二主路中的液压油经平衡阀24流入第二油缸23的无杆腔,推动第二油缸23伸出,进而带动支腿的支撑部伸出;第二油缸23的有杆腔内的液压油经第二辅换向阀22的第一阀口221和第三阀口223流入第二差动管路,并汇入至第二主路中,进而再次流入第二油缸23的无杆腔内,以通过增大 第二油缸23的无杆腔内的液压油的流量实现第二油缸23的加速伸出,实现支腿的支撑部加速伸出。第二压力传感器25实时监测第二主路中的压力值,若第二主路中压力值大于或等于第二加速阈值,控制器控制第二辅换向阀22换向至第一位置,第二辅路导通,第二差动管路断开,完成加速顶升,恢复至常规顶升模式。In this embodiment, an acceleration jacking mode of the hydraulic control system is provided. As shown in Figure 6, when the first cylinder 13 extends to the first leg position, the second system 2 is started, the second auxiliary reversing valve 22 is switched to the second position, and the second main reversing valve 21 is switched To the third position, the second main circuit and the second differential pipeline are both connected; the hydraulic oil pumped by the hydraulic oil pump 3 passes through the third valve port 213 and the second valve of the second main reversing valve 21 The port 212 flows into the second main circuit and connects the two pipes of the balance valve 24. The hydraulic oil in the second main circuit flows into the rodless cavity of the second cylinder 23 through the balance valve 24, pushing the second cylinder 23 to extend. The hydraulic oil in the rod cavity of the second cylinder 23 flows into the second differential pipe through the first valve port 221 and the third valve port 223 of the second auxiliary reversing valve 22 It merges into the second main road, and then flows into the rodless cavity of the second cylinder 23 again to increase the flow of hydraulic oil in the rodless cavity of the second cylinder 23 to achieve acceleration of the second cylinder 23 Extend to realize the accelerated extension of the support part of the outrigger. The second pressure sensor 25 monitors the pressure value in the second main circuit in real time. If the pressure value in the second main circuit is greater than or equal to the second acceleration threshold, the controller controls the second auxiliary reversing valve 22 to switch to the first position. The second auxiliary circuit is turned on, the second differential pipeline is disconnected, and the acceleration jacking is completed, and the normal jacking mode is restored.
实施例七Example Seven
本实施例中提供了一种液压控制系统的收回模式。如图7所示,启动第二系统2运行,第二辅换向阀22换向至第一位置,第二主换向阀21换向至第二位置,此时第二主路和第二辅路均导通。由液压油泵3泵出的液压油经第二主换向阀21的第三阀口213和第一阀口211流入第二辅路,并将平衡阀24的两条管路均导通,第二辅路中的液压油依次经平衡阀24、第二辅换向阀22的第二阀口222和第一阀口221流入第二油缸23的有杆腔,推动第二油缸23收回,进而带动支腿的支撑部收回;第二油缸23的无杆腔内液压油流入第二主路,并依次经平衡阀24和第二主换向阀21的第二阀口212和第四阀口214流入液压油箱4;当第二油缸23收回至第二支撑位置时,即支腿的支撑部已收回至目标位置,控制第二主换向阀21换向至第一位置,第二辅换向阀22回到第一位置,第二级系统结束运行。In this embodiment, a retraction mode of the hydraulic control system is provided. As shown in Figure 7, the second system 2 is started, the second auxiliary reversing valve 22 is switched to the first position, and the second main reversing valve 21 is switched to the second position. At this time, the second main circuit and the second The auxiliary roads are all turned on. The hydraulic oil pumped by the hydraulic oil pump 3 flows into the second auxiliary circuit through the third valve port 213 and the first valve port 211 of the second main reversing valve 21, and conducts the two pipelines of the balance valve 24. The hydraulic oil in the auxiliary circuit flows into the rod cavity of the second cylinder 23 through the balance valve 24, the second valve port 222 and the first valve port 221 of the second auxiliary reversing valve 22 in turn, pushing the second cylinder 23 to retract, and then driving the support The support part of the leg is retracted; the hydraulic oil in the rodless cavity of the second cylinder 23 flows into the second main circuit, and flows into the second valve port 212 and the fourth valve port 214 of the balance valve 24 and the second main reversing valve 21 in turn Hydraulic oil tank 4; when the second cylinder 23 is retracted to the second support position, that is, the support portion of the outrigger has been retracted to the target position, the second main reversing valve 21 is controlled to switch to the first position, and the second auxiliary reversing valve 22 returns to the first position, and the second-level system ends its operation.
如图8所示,在支腿的支撑部收回至第二支撑位置时,启动第一系统1运行,第一辅换向阀12换向至第一位置,第一主换向阀11换向至第二位置,此时第一主路和第一辅路均导通;由液压油泵3泵出的液压油经第一主换向阀11的第三阀口113和第一阀口111流入第一辅路,并将液压锁14的两条管路均导通,第一辅路中的液压油依次经液压锁14、第一辅换向阀12的第二阀口122和第一阀口121流入第一油缸13的有杆腔,推动第一油缸13收回,进而带动支腿的支腿部收回;第一油缸13的无杆腔内的液压油流入第一主路,并经液压锁14、第一主换向阀11的第二阀口112和第四阀口114流入液压油箱4;当第一油缸13收回至第二支腿位置时,表示支腿的支腿部已收回至目标位置,控制器控制第一主换向阀11换向至第一位置,第一辅换向阀12回到第一位置,第一系统1结束运行,完成支腿的收回操作。As shown in Figure 8, when the support portion of the outrigger is retracted to the second support position, the first system 1 is started to operate, the first auxiliary reversing valve 12 is switched to the first position, and the first main reversing valve 11 is switched to the first position. To the second position, the first main circuit and the first auxiliary circuit are both connected; the hydraulic oil pumped by the hydraulic oil pump 3 flows into the first valve port 113 and the first valve port 111 of the first main reversing valve 11 An auxiliary circuit connects the two pipelines of the hydraulic lock 14. The hydraulic oil in the first auxiliary circuit flows into the hydraulic lock 14, the second valve port 122 and the first valve port 121 of the first auxiliary reversing valve 12 in turn The rod cavity of the first oil cylinder 13 pushes the first oil cylinder 13 to retract, thereby driving the legs of the outriggers to retract; the hydraulic oil in the rodless cavity of the first oil cylinder 13 flows into the first main circuit and passes through the hydraulic lock 14, The second valve port 112 and the fourth valve port 114 of the first main reversing valve 11 flow into the hydraulic oil tank 4; when the first cylinder 13 is retracted to the second leg position, it indicates that the leg portion of the leg has retracted to the target position , The controller controls the first main reversing valve 11 to switch to the first position, the first auxiliary reversing valve 12 returns to the first position, the first system 1 ends the operation, and the withdrawal operation of the outrigger is completed.
实施例八Example eight
本实施例中提供了一种支腿装置,包括支腿部、支撑部以及至少一个上述任一实施例中的液压控制系统,液压控制系统的第一油缸与支腿部相连接,以通过第一系统的运行,驱动支腿部相对于支腿装置向外伸出或收回,实现支腿的水平方向的移动;液压控制系统的第二油缸与支撑部相连接,以通过第二系统的运行,驱动连接于支腿部上的支撑部沿竖直方向伸出,与地面或安装面相抵靠,以实现支腿装置的支撑作用。In this embodiment, a leg device is provided, which includes a leg portion, a support portion, and at least one hydraulic control system in any one of the above embodiments. The first oil cylinder of the hydraulic control system is connected to the leg portion to pass through the first hydraulic control system. The operation of a system drives the outriggers to extend or retract relative to the outrigger device to realize the horizontal movement of the outriggers; the second oil cylinder of the hydraulic control system is connected with the support to pass the operation of the second system , The support part drivingly connected to the leg part extends in the vertical direction and abuts against the ground or the installation surface to realize the supporting effect of the leg device.
实施例九Example 9
如图9所示,本实施例提供了一种控制方法,用于实施例八中的支腿装置。控制方法包括以下步骤:As shown in Figure 9, this embodiment provides a control method for the leg device in the eighth embodiment. The control method includes the following steps:
步骤S102,获取对应于液压控制系统的启动信号;Step S102, acquiring a start signal corresponding to the hydraulic control system;
步骤S104,判断启动信号是否为伸出信号,若步骤S104的启动信号为伸出信号则执行步骤S106至步骤S108,若步骤S104的启动信号非伸出信号,执行步骤S110至步骤S112;Step S104, determine whether the activation signal is an extension signal, if the activation signal of step S104 is an extension signal, perform steps S106 to S108, and if the activation signal of step S104 is not an extension signal, perform steps S110 to S112;
步骤S106,控制液压控制系统的第一系统运行,使支腿装置的支腿部展开至第一支腿位置;Step S106, controlling the operation of the first system of the hydraulic control system, so that the outriggers of the outrigger device are deployed to the first outrigger position;
步骤S108,控制液压控制系统的第二系统运行,使支腿装置的支撑部伸出至第一支撑位置;Step S108, controlling the operation of the second system of the hydraulic control system so that the support portion of the outrigger device extends to the first support position;
步骤S110,控制液压控制系统的第二系统运行,使支腿装置的支撑部收回至第二支撑位置;Step S110, controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position;
步骤S112,控制液压控制系统的第一系统运行,使支腿装置的支腿部收回至第二支腿位置。In step S112, the operation of the first system of the hydraulic control system is controlled to retract the outrigger part of the outrigger device to the second outrigger position.
实施例十Example ten
如图10所示,本实施例提供了一种控制方法,用于实施例八中的支腿装置。控制方法包括以下步骤:As shown in Fig. 10, this embodiment provides a control method for the leg device in the eighth embodiment. The control method includes the following steps:
步骤S202,获取对应于液压控制系统的启动信号;Step S202, acquiring a start signal corresponding to the hydraulic control system;
步骤S204,判断启动信号是否为伸出信号;Step S204, judging whether the start signal is an extension signal;
步骤S206,判断液压控制系统的第一主路中的压力值是否小于第一加速阈值;Step S206, judging whether the pressure value in the first main circuit of the hydraulic control system is less than the first acceleration threshold;
步骤S208,控制液压控制系统的第一辅换向阀的第一阀口与第三阀口连通;Step S208, controlling the first valve port of the first auxiliary reversing valve of the hydraulic control system to communicate with the third valve port;
步骤S210,确定第一辅换向阀的阀芯位置是否处于第一阀口与第三阀口连通的位置;Step S210, determining whether the position of the spool of the first auxiliary reversing valve is at a position where the first valve port communicates with the third valve port;
步骤S212,控制液压控制系统的第一辅换向阀的第一阀口与第二阀口连通;Step S212, controlling the first valve port of the first auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
步骤S214,确定第一辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置;Step S214, determining whether the position of the spool of the first auxiliary reversing valve is at a position where the first valve port communicates with the second valve port;
步骤S216,控制液压控制系统的第一主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使第一油缸驱动支腿装置的支腿部展开;Step S216, control the first valve port of the first main directional valve of the hydraulic control system to communicate with the fourth valve port, and the second valve port to communicate with the third valve port, so that the first oil cylinder drives the legs of the leg device to expand ;
步骤S218,判断第一主路中的压力值是否大于或等于对应于第一支腿位置的压力值;Step S218, judging whether the pressure value in the first main road is greater than or equal to the pressure value corresponding to the position of the first leg;
步骤S220,控制第一主换向阀关闭;Step S220, controlling the first main reversing valve to close;
步骤S222,控制液压控制系统的第二系统运行,使支腿装置的支撑部伸出至第一支撑位置;Step S222, controlling the operation of the second system of the hydraulic control system so that the support portion of the outrigger device extends to the first support position;
步骤S224,控制液压控制系统的第二系统运行,使支腿装置的支撑部收回至第二支撑位置;Step S224, controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position;
步骤S226,控制液压控制系统的第一系统运行,使支腿装置的支腿部收回至第二支腿位置。In step S226, the operation of the first system of the hydraulic control system is controlled to retract the legs of the leg device to the second leg position.
其中,步骤S204中,若判断启动信号是伸出信号,则执行步骤S206至步骤S222,若判断启动信号非伸出信号而是收回信号,则执行步骤S224至步骤S226。具体地,在步骤S204的判断结果为是时,若步骤S226判断液压控制系统的第一主路中固定压力值小于第一加速阈值,则执行步骤S208至步骤S210,否则直接执行步骤S212至步骤S214;进一步地,若步骤S210的判断结果为是,则执行步骤S216至步骤S218,否则直接结束运行;若步骤S214的判断结果为是,则执行步骤S216至步骤S218,否则直接结束运行;进一步地,若步骤S218的判断结果为是,则执行步骤S220至步骤S222,然后结束运行,否则重复执行步骤S216,直至步骤S218的判断结果为是,执行步骤S220至步骤S222,然后结束运行。Wherein, in step S204, if it is determined that the start signal is an extension signal, steps S206 to S222 are executed, and if it is determined that the start signal is not an extension signal but a retract signal, then steps S224 to S226 are executed. Specifically, when the judgment result of step S204 is yes, if step S226 judges that the fixed pressure value in the first main circuit of the hydraulic control system is less than the first acceleration threshold, then step S208 to step S210 are executed, otherwise, step S212 to step are directly executed. S214; further, if the judgment result of step S210 is yes, then execute step S216 to step S218, otherwise directly end the operation; if the judgment result of step S214 is yes, then execute step S216 to step S218, otherwise directly end the operation; further Specifically, if the judgment result of step S218 is yes, then step S220 to step S222 are executed, and then the operation is ended. Otherwise, step S216 is repeated until the judgment result of step S218 is yes, step S220 to step S222 are executed, and then the operation is ended.
实施例十一Example 11
如图11所示,本实施例提供了一种控制方法,用于实施例八中的支腿装置。控制方法包括以下步骤:As shown in FIG. 11, this embodiment provides a control method for the leg device in the eighth embodiment. The control method includes the following steps:
步骤S302,获取对应于液压控制系统的启动信号;Step S302, acquiring a start signal corresponding to the hydraulic control system;
步骤S304,判断启动信号是否为伸出信号;Step S304, it is judged whether the start signal is an extension signal;
步骤S306,控制液压控制系统的第一系统运行,使支腿装置的支腿部展开至第一支腿位置;Step S306, controlling the operation of the first system of the hydraulic control system, so that the outriggers of the outrigger device are deployed to the first outrigger position;
步骤S308,判断液压控制系统的第二主路中的压力值是否小于第二加速阈值;Step S308: Determine whether the pressure value in the second main circuit of the hydraulic control system is less than a second acceleration threshold;
步骤S310,控制液压控制系统的第二辅换向阀的第一阀口与第三阀口连通;Step S310, controlling the first valve port of the second auxiliary reversing valve of the hydraulic control system to communicate with the third valve port;
步骤S312,确定第二辅换向阀的阀芯位置是否处于第一阀口与第三阀口连通的位置;Step S312, determining whether the position of the spool of the second auxiliary reversing valve is at a position where the first valve port communicates with the third valve port;
步骤S314,控制液压控制系统的第二辅换向阀的第一阀口与第二阀口连通;Step S314, controlling the first valve port of the second auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
步骤S316,确定第二辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置;Step S316, determining whether the position of the spool of the second auxiliary reversing valve is at a position where the first valve port communicates with the second valve port;
步骤S318,控制液压控制系统的第二主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使第二油缸驱动支腿装置的支撑部伸出;In step S318, the first valve port of the second main reversing valve of the hydraulic control system is controlled to communicate with the fourth valve port, and the second valve port is connected with the third valve port, so that the support portion of the second hydraulic cylinder driving the leg device extends ;
步骤S320,判断第二主路中的压力值是否大于或等于对应于第一支撑位置的压力值;Step S320, determining whether the pressure value in the second main circuit is greater than or equal to the pressure value corresponding to the first support position;
步骤S322,控制液压控制系统的第二系统运行,使支腿装置的支撑部收回至第二支撑位置;Step S322, controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position;
步骤S324,控制液压控制系统的第一系统运行,使支腿装置的支腿部收回至第二支腿位置。In step S324, the operation of the first system of the hydraulic control system is controlled to retract the outrigger part of the outrigger device to the second outrigger position.
其中,若步骤S304的判断结果为是,则执行步骤S306至步骤S320,否则执行步骤S322至步骤S324。具体地,在步骤S304的判断结果为是时,若步骤S308的判断结果为是,则执行步骤S310至步骤S312,否则执行步骤S314至步骤S316;进一步地,若步骤S312的判断结果为是,则执行步 骤S318至步骤S320,否则直接结束运行;进一步地,若步骤S316的判断结果为是,则执行步骤S318至步骤S320,否则直接结束运行;更进一步地,若步骤S320的判断结果为是,则直接结束运行,否则重复执行步骤S318,直至步骤S320的判断结果为是,结束运行。Wherein, if the judgment result of step S304 is yes, then step S306 to step S320 are executed, otherwise, step S322 to step S324 are executed. Specifically, when the judgment result of step S304 is yes, if the judgment result of step S308 is yes, then step S310 to step S312 are executed, otherwise, step S314 to step S316 are executed; further, if the judgment result of step S312 is yes, Step S318 to step S320 are executed, otherwise, the operation is directly ended; further, if the judgment result of step S316 is yes, then steps S318 to S320 are executed, otherwise the operation is directly ended; further, if the judgment result of step S320 is yes , The operation is ended directly, otherwise, the step S318 is repeated until the judgment result of the step S320 is yes, and the operation is ended.
实施例十二 Embodiment 12
如图12所示,本实施例提供了一种控制方法,用于实施例八中的支腿装置。控制方法包括以下步骤:As shown in FIG. 12, this embodiment provides a control method for the leg device in the eighth embodiment. The control method includes the following steps:
步骤S402,获取对应于液压控制系统的启动信号;Step S402, obtaining a start signal corresponding to the hydraulic control system;
步骤S404,判断启动信号是否为伸出信号;Step S404, judging whether the start signal is an extension signal;
步骤S406,控制第液压控制系统的第一系统运行,使支腿装置的支腿部展开至第一支腿位置;Step S406, controlling the operation of the first system of the first hydraulic control system so that the outriggers of the outrigger device are deployed to the first outrigger position;
步骤S408,控制液压控制系统的第二系统运行,使支腿装置的支撑部伸出至第一支撑位置;Step S408, controlling the operation of the second system of the hydraulic control system so that the supporting portion of the outrigger device extends to the first supporting position;
步骤S410,控制液压控制系统的第二辅换向阀的第一阀口与第二阀口连通;Step S410, controlling the first valve port of the second auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
步骤S412,确定第二辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置;Step S412, determining whether the position of the spool of the second auxiliary reversing valve is at a position where the first valve port communicates with the second valve port;
步骤S414,控制液压控制系统的第二主换向阀的第一阀口与第三阀口连通、第二阀口与第四阀口连通,使第二油缸驱动支腿装置的支撑部收回;Step S414, controlling the first valve port of the second main reversing valve of the hydraulic control system to communicate with the third valve port, and the second valve port to communicate with the fourth valve port, so that the support portion of the second oil cylinder driving the leg device is retracted;
步骤S416,判断支撑部是否收回至第二支撑位置;Step S416, determining whether the supporting portion is retracted to the second supporting position;
步骤S418,控制第二主换向阀关闭;Step S418, controlling the second main reversing valve to close;
步骤S420,控制液压控制系统的第一系统运行,使支腿装置的支腿部收回至第二支腿位置。In step S420, the operation of the first system of the hydraulic control system is controlled, so that the outriggers of the outrigger device are retracted to the second outrigger position.
其中,若步骤S404的判断结果为是,则执行步骤S406至步骤S408,否则执行步骤S410至步骤S420。具体地,在步骤S404的判断结果为否时,若步骤S412的判断结果为是,则执行步骤S414至步骤S416,否则直接结束运行;进一步地,若步骤S416的判断结果为是,则执行步骤S418至步骤S420,然后结束运行,否则重复步骤S414,直至步骤S416的结果为是,执行步骤S418至步骤S420,然后结束运行。Wherein, if the judgment result of step S404 is yes, then step S406 to step S408 are executed, otherwise, step S410 to step S420 are executed. Specifically, when the judgment result of step S404 is no, if the judgment result of step S412 is yes, then steps S414 to S416 are executed, otherwise the operation is directly ended; further, if the judgment result of step S416 is yes, then step S416 is executed. Step S418 to step S420, and then end the operation, otherwise repeat step S414, until the result of step S416 is yes, execute step S418 to step S420, and then end the operation.
实施例十三 Embodiment 13
如图13所示,本实施例提供了一种控制方法,用于实施例八中的支腿装置。控制方法包括以下步骤:As shown in FIG. 13, this embodiment provides a control method for the leg device in the eighth embodiment. The control method includes the following steps:
步骤S502,获取对应于液压控制系统的启动信号;Step S502, obtaining a start signal corresponding to the hydraulic control system;
步骤S504,判断启动信号是否为伸出信号;Step S504: Determine whether the start signal is an extension signal;
步骤S506,控制液压控制系统的第一系统运行,使支腿装置的支腿部展开至第一支腿位置;Step S506, controlling the operation of the first system of the hydraulic control system, so that the outriggers of the outrigger device are deployed to the first outrigger position;
步骤S508,控制液压控制系统的第二系统运行,使支腿装置的支撑部伸出至第一支撑位置;Step S508, controlling the operation of the second system of the hydraulic control system so that the support portion of the outrigger device extends to the first support position;
步骤S510,控制液压控制系统的第二系统运行,使支腿装置的支撑部收回至第二支撑位置;Step S510, controlling the operation of the second system of the hydraulic control system to retract the support portion of the outrigger device to the second support position;
步骤S512,控制液压控制系统的第一辅换向阀的第一阀口与第二阀口连通;Step S512, controlling the first valve port of the first auxiliary reversing valve of the hydraulic control system to communicate with the second valve port;
步骤S514,确定第一辅换向阀的阀芯位置是否处于第一阀口与第三阀口连通的位置;Step S514: It is determined whether the position of the spool of the first auxiliary reversing valve is at a position where the first valve port communicates with the third valve port;
步骤S516,控制液压控制系统的第一主换向阀的第一阀口与第三阀口连通、第二阀口与第四阀口连通,使第一油缸驱动支腿装置的支腿部收回;Step S516: Control the first valve port of the first main directional valve of the hydraulic control system to communicate with the third valve port, and the second valve port to communicate with the fourth valve port, so that the first oil cylinder drives the leg of the leg device to retract ;
步骤S518,判断支腿部是否收回至第二支腿位置。In step S518, it is determined whether the outrigger is retracted to the second outrigger position.
其中,若步骤S504的判断结果为是,则执行步骤S506至步骤S508,否则执行步骤S510至步骤S518,具体地,在步骤S504的判断结果为否时,若步骤S514的判断结果为是,则执行步骤S516至步骤S518,否则直接结束运行;进一步地,若步骤S518的判断结果为是,则结束运行,否则重复步骤S516,直至步骤S518的判断结果为是,结束运行。Among them, if the judgment result of step S504 is yes, then step S506 to step S508 are executed, otherwise, step S510 to step S518 are executed. Specifically, when the judgment result of step S504 is no, if the judgment result of step S514 is yes, then Step S516 to step S518 are executed, otherwise the operation is ended directly; further, if the judgment result of step S518 is yes, the operation is ended; otherwise, step S516 is repeated until the judgment result of step S518 is yes, and the operation is ended.
实施例十四Embodiment Fourteen
本实施例中提供了一种存储有计算机程序的计算机可读存储介质,在该计算机程序被处理器执行时实现实施例九至实施例十三任一项中的控制方法的步骤,因而具有实施例九至实施例十三任一项中的控制方法的全部有益效果,在此不再赘述。In this embodiment, a computer-readable storage medium storing a computer program is provided. When the computer program is executed by a processor, the steps of the control method in any one of the ninth to the thirteenth embodiments are implemented, thus having the implementation All the beneficial effects of the control method in any one of Example 9 to Example 13 will not be repeated here.
结合附图详细说明了本申请的技术方案,可实现液压油缸的加速伸出,可 有效提升了支腿装置的操作效率,节省准备时间,还可实现故障检测,有效降低发生安全事故的可能性。The technical solution of the present application is explained in detail with reference to the drawings, which can realize the accelerated extension of the hydraulic cylinder, can effectively improve the operation efficiency of the outrigger device, save preparation time, can also realize fault detection, and effectively reduce the possibility of safety accidents. .
在本申请中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; the term "plurality" refers to two or two Above, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be It is directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
本申请的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本申请的限制。In the description of this application, it needs to be understood that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. are based on the directions shown in the drawings. The or positional relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the application.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in this application In at least one embodiment or example. In this specification, the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the application, and are not used to limit the application. For those skilled in the art, the application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.

Claims (10)

  1. 一种液压控制系统,其中,包括:A hydraulic control system, which includes:
    油缸;Cylinder
    主换向阀和辅换向阀,所述主换向阀的第一阀口通过辅路与所述辅换向阀的第二阀口连通,所述主换向阀的第二阀口通过主路与所述油缸的无杆腔连通,所述辅换向阀的第一阀口与所述油缸的有杆腔连通,所述辅换向阀的第三阀口通过差动管路接入至所述主路;The main reversing valve and the auxiliary reversing valve, the first valve port of the main reversing valve communicates with the second valve port of the auxiliary reversing valve through the auxiliary circuit, and the second valve port of the main reversing valve passes through the main reversing valve. The first valve port of the auxiliary reversing valve is in communication with the rodless chamber of the cylinder, and the third valve port of the auxiliary reversing valve is connected through a differential pipeline. To the main road;
    液压油泵,与所述主换向阀的第三阀口连通;A hydraulic oil pump connected with the third valve port of the main reversing valve;
    液压油箱,与所述液压油泵、所述主换向阀的第四阀口连通。The hydraulic oil tank is in communication with the hydraulic oil pump and the fourth valve port of the main reversing valve.
  2. 根据权利要求1所述的液压控制系统,其中,还包括:The hydraulic control system according to claim 1, further comprising:
    控制器,分别与所述主换向阀和所述辅换向阀电连接;A controller, electrically connected to the main reversing valve and the auxiliary reversing valve;
    所述辅换向阀包括位置传感器,用于检测所述辅换向阀的阀芯位置。The auxiliary reversing valve includes a position sensor for detecting the position of the spool of the auxiliary reversing valve.
  3. 根据权利要求2所述的液压控制系统,其中,还包括:The hydraulic control system according to claim 2, further comprising:
    压力传感器,设于所述主路上,所述压力传感器与所述控制器电连接,在所述压力传感器的检测压力值大于压力阈值时,所述液压控制系统结束运行;和/或A pressure sensor is provided on the main road, the pressure sensor is electrically connected to the controller, and when the pressure value detected by the pressure sensor is greater than a pressure threshold, the hydraulic control system ends operation; and/or
    安全闭锁件,设于所述主路和所述辅路中,所述安全闭锁件为液压锁或平衡阀。The safety locking member is arranged in the main road and the auxiliary road, and the safety locking member is a hydraulic lock or a balance valve.
  4. 根据权利要求1至3中任一项所述的液压控制系统,其中,The hydraulic control system according to any one of claims 1 to 3, wherein:
    所述主换向阀为三位四通电磁阀,且所述三位四通电磁阀的第一位置为四个阀口均关闭,第二位置为第三阀口向第一阀口导通且第二阀口向第四阀口导通,第三位置为所述第一阀口向所述第四阀口导通且所述第三阀口向所述第二阀口导通;The main reversing valve is a three-position four-way solenoid valve, and the first position of the three-position four-way solenoid valve is that all four valve ports are closed, and the second position is that the third valve port is connected to the first valve port. And the second valve port is connected to the fourth valve port, and the third position is that the first valve port is connected to the fourth valve port and the third valve port is connected to the second valve port;
    所述辅换向阀为二位四通电磁阀,且所述二位四通电磁阀的第一位置为第一阀口与第二阀口连通且第三阀口与第四阀口连通,第二位置为第一阀口与第三阀口连通且第二阀口与第四阀口连通,其中,所述辅换向阀的第四阀口常闭,且所述辅换向阀断电后自动换向至所述第一位置。The auxiliary reversing valve is a two-position four-way solenoid valve, and the first position of the two-position four-way solenoid valve is that the first valve port communicates with the second valve port and the third valve port communicates with the fourth valve port, The second position is that the first valve port is connected to the third valve port and the second valve port is connected to the fourth valve port, wherein the fourth valve port of the auxiliary reversing valve is normally closed, and the auxiliary reversing valve is off Automatically switch to the first position after electricity.
  5. 一种支腿装置,其中,包括:An outrigger device, which includes:
    支腿本体;Leg body;
    支腿部,可相对于所述支腿本体向外展开或向内收回;The leg portion can be expanded outward or retracted inward relative to the leg body;
    支撑部,连接于所述支腿部,且所述支撑部可向下伸出或向上收回;A supporting part, connected to the leg part, and the supporting part can be extended downward or retracted upward;
    第一系统和第二系统,第一系统与所述支腿部相连接,以驱动所述支腿部的展开或收回,第二系统与所述支撑部相连接,以驱动所述支撑部的伸出或收回;The first system and the second system, the first system is connected with the leg portion to drive the expansion or retraction of the leg portion, and the second system is connected with the support portion to drive the support portion Extend or retract
    其中,第一系统和第二系统中,至少一个为权利要求1至4中任一项所述的液压控制系统。Wherein, at least one of the first system and the second system is the hydraulic control system according to any one of claims 1 to 4.
  6. 一种控制方法,用于如权利要求5所述的支腿装置,其中,包括:A control method for the leg device according to claim 5, which comprises:
    获取对应于液压控制系统的启动信号;Acquire the start signal corresponding to the hydraulic control system;
    判断所述启动信号是否为伸出信号,Judging whether the start signal is an extension signal,
    若所述启动信号为伸出信号,控制所述第一系统运行,使所述支腿装置的支腿部展开至第一支腿位置;If the start signal is an extension signal, control the operation of the first system to expand the outriggers of the outrigger device to the first outrigger position;
    控制所述第二系统运行,使所述支腿装置的支撑部伸出至第一支撑位置;Controlling the operation of the second system so that the supporting portion of the leg device extends to the first supporting position;
    若所述启动信号非伸出信号,控制所述第二系统运行,使所述支腿装置的支撑部收回至第二支撑位置;If the start signal is not an extension signal, control the operation of the second system to retract the support portion of the outrigger device to the second support position;
    控制所述第一系统运行,使所述支腿装置的支腿部收回至第二支腿位置。The operation of the first system is controlled to retract the legs of the leg device to the second leg position.
  7. 根据权利要求6所述的控制方法,其中,所述控制所述第一系统运行,使所述支腿装置的支腿部的展开至第一支腿位置具体包括:The control method according to claim 6, wherein the controlling the operation of the first system to expand the leg portion of the leg device to the first leg position specifically comprises:
    判断所述第一系统的主路中的压力值是否小于第一加速阈值,若所述压力值小于所述第一加速阈值,控制所述第一系统的辅换向阀的第一阀口与第三阀口连通;Determine whether the pressure value in the main circuit of the first system is less than the first acceleration threshold, and if the pressure value is less than the first acceleration threshold, control the first valve port of the auxiliary reversing valve of the first system and The third valve port is connected;
    确定所述第一系统的辅换向阀的阀芯位置是否处于所述第一阀口与第三阀口连通的位置,是则执行下一步骤,否则结束运行;Determine whether the spool position of the auxiliary reversing valve of the first system is at the position where the first valve port and the third valve port are connected, if yes, execute the next step, otherwise end the operation;
    若所述压力值大于或等于所述第一加速阈值,控制所述第一系统的辅换向阀的第一阀口与第二阀口连通;If the pressure value is greater than or equal to the first acceleration threshold, controlling the first valve port of the auxiliary reversing valve of the first system to communicate with the second valve port;
    确定所述第一系统的辅换向阀的阀芯位置是否处于所述第一阀口与第二阀口连通的位置,是则执行下一步骤,否则结束运行;Determine whether the position of the spool of the auxiliary reversing valve of the first system is at the position where the first valve port communicates with the second valve port, if yes, execute the next step, otherwise end the operation;
    控制所述第一系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第 三阀口连通,使所述第一系统的油缸驱动所述支腿装置的支腿部展开;Control the first valve port of the main directional valve of the first system to communicate with the fourth valve port, and the second valve port to communicate with the third valve port, so that the cylinder of the first system drives the support of the leg device Legs spread out
    判断所述第一系统的主路中的压力值是否大于或等于对应于所述第一支腿位置的压力值,是则控制所述第一系统的主换向阀关闭,否则保持当前运行状态。Determine whether the pressure value in the main circuit of the first system is greater than or equal to the pressure value corresponding to the position of the first leg, if yes, control the main reversing valve of the first system to close, otherwise keep the current operating state .
  8. 根据权利要求6所述的控制方法,其中,所述控制所述第二系统运行,使所述支腿装置的支撑部的伸出至第一支撑位置具体包括:The control method according to claim 6, wherein the controlling the operation of the second system to extend the support portion of the leg device to the first support position specifically comprises:
    判断所述第二系统的主路中的压力值是否小于第二加速阈值,若所述压力值小于第二加速阈值,控制所述第二系统的辅换向阀的第一阀口与第三阀口连通;Determine whether the pressure value in the main circuit of the second system is less than the second acceleration threshold, and if the pressure value is less than the second acceleration threshold, control the first valve port and the third port of the auxiliary reversing valve of the second system The valve port is connected;
    确定所述第二系统的辅换向阀的阀芯位置是否处于所述第一阀口与第三阀口连通的位置,是则执行下一步,否则结束运行;Determine whether the position of the spool of the auxiliary reversing valve of the second system is at the position where the first valve port communicates with the third valve port, if yes, execute the next step, otherwise end the operation;
    若所述压力值大于或等于第二加速阈值,控制所述第二系统的辅换向阀的第一阀口与第二阀口连通;If the pressure value is greater than or equal to the second acceleration threshold, controlling the first valve port of the auxiliary reversing valve of the second system to communicate with the second valve port;
    确定所述第二系统的辅换向阀的阀芯位置是否处于所述第一阀口与第二阀口连通的位置,是则执行下一步骤,否则发出故障信号,结束运行;Determine whether the position of the spool of the auxiliary reversing valve of the second system is at the position where the first valve port and the second valve port are connected, if yes, execute the next step, otherwise send a fault signal and end the operation;
    控制所述第二系统的主换向阀的第一阀口与第四阀口连通、第二阀口与第三阀口连通,使所述第二系统的油缸驱动所述支腿装置的支撑部伸出;Control the first valve port of the main directional valve of the second system to communicate with the fourth valve port, and the second valve port to communicate with the third valve port, so that the cylinder of the second system drives the support of the leg device Stick out
    判断所述第二系统的主路中的压力值是否大于或等于对应于所述第一支撑位置的压力值,是则结束运行,否则保持当前运行状态。It is determined whether the pressure value in the main circuit of the second system is greater than or equal to the pressure value corresponding to the first support position, if yes, the operation is ended, otherwise the current operation state is maintained.
  9. 根据权利要求6所述的控制方法,其中,所述控制所述第二系统运行,使所述支腿装置的支撑部收回至第二支撑位置具体包括:The control method according to claim 6, wherein the controlling the operation of the second system to retract the support portion of the outrigger device to the second support position specifically comprises:
    控制所述第二系统的辅换向阀的第一阀口与第二阀口连通;Controlling the first valve port of the auxiliary reversing valve of the second system to communicate with the second valve port;
    确定所述第二系统的辅换向阀的阀芯位置是否处于第一阀口与第二阀口连通的位置,是则执行下一步骤,否则结束运行;Determine whether the spool position of the auxiliary reversing valve of the second system is at the position where the first valve port communicates with the second valve port, if yes, execute the next step, otherwise end the operation;
    控制所述第二系统的主换向阀的第一阀口与第三阀口连通、第二阀口与第四阀口连通,使所述第二系统的油缸驱动所述支腿装置的支撑部收回;Control the first valve port of the main directional valve of the second system to communicate with the third valve port, and the second valve port to communicate with the fourth valve port, so that the cylinder of the second system drives the support of the leg device Part recovery
    在所述支撑部收回至所述第二支撑位置时,控制所述第二系统的主换向阀关闭。When the supporting part is retracted to the second supporting position, the main reversing valve of the second system is controlled to close.
  10. 根据权利要求6所述的控制方法,其中,所述控制液压控制系统的 所述第一系统运行,使所述支腿装置的支腿部收回至第二支腿位置具体包括:The control method according to claim 6, wherein the controlling the operation of the first system of the hydraulic control system to retract the leg portion of the leg device to the second leg position specifically comprises:
    控制所述第一系统的辅换向阀的第一阀口与第二阀口连通;Controlling the first valve port of the auxiliary reversing valve of the first system to communicate with the second valve port;
    确定所述第一系统的辅换向阀的阀芯位置是否处于所述第一阀口与第二阀口连通的位置,是则执行下一步骤,否则结束运行;Determine whether the position of the spool of the auxiliary reversing valve of the first system is at the position where the first valve port communicates with the second valve port, if yes, execute the next step, otherwise end the operation;
    控制所述第一系统的主换向阀的第一阀口与第三阀口连通、第二阀口与第四阀口连通,使所述第一系统的油缸驱动所述支腿装置的支腿部收回;Control the first valve port of the main directional valve of the first system to communicate with the third valve port, and the second valve port to communicate with the fourth valve port, so that the cylinder of the first system drives the support of the leg device Retract the leg;
    在所述支腿部收回至所述第二支腿位置时,结束运行。When the leg portion is retracted to the second leg position, the operation is ended.
PCT/CN2019/130544 2019-11-01 2019-12-31 Hydraulic control system, outrigger device, and control method WO2021082274A1 (en)

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