WO2021075859A1 - Method for detecting integrity index of apparatus through distribution curve - Google Patents

Method for detecting integrity index of apparatus through distribution curve Download PDF

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Publication number
WO2021075859A1
WO2021075859A1 PCT/KR2020/014038 KR2020014038W WO2021075859A1 WO 2021075859 A1 WO2021075859 A1 WO 2021075859A1 KR 2020014038 W KR2020014038 W KR 2020014038W WO 2021075859 A1 WO2021075859 A1 WO 2021075859A1
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distribution
section
value
peak
reference value
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PCT/KR2020/014038
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French (fr)
Korean (ko)
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이영규
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주식회사 아이티공간
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/0227Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
    • G05B23/0235Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0267Fault communication, e.g. human machine interface [HMI]
    • G05B23/0272Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user

Definitions

  • the present invention relates to a method for detecting the health index of a device through a distribution map, and more particularly, to extract a peak value based on a change in the amount of energy required for the device to perform a work process, and a distribution map to the extracted peak value.
  • the distribution probability value of the detection section for the distribution map collected in real time from the device.
  • the health index value representing the health of the device is output and provided to the manager in real time, so that the manager clearly recognizes the real-time health of the device through the health index and plans for inspection or management of the device.
  • This relates to a method of detecting the health index of a device through a distribution map that can significantly reduce safety accidents and financial losses due to sudden failure of the device by performing the overall management of the device very actively and stably because it can establish itself.
  • the present invention has been proposed to solve the above-described problems, and its object is to extract a peak value based on a change in the amount of energy required for a device to perform a work process, and to add a distribution diagram to the extracted peak value.
  • the distribution probability value of the detection section for the distribution map collected in real time from the device.
  • the health index value representing the health of the device is output and provided to the manager in real time, so that the manager clearly recognizes the real-time health of the device through the health index and plans for inspection or management of the device. It is to provide a method for detecting the health index of a device through a distribution map that can significantly reduce safety accidents and financial losses due to sudden failure of the device by performing the overall management of the device very actively and stably because it can be established by itself. .
  • the method for detecting the health index of a device through a distribution diagram measures information in which the amount of energy required to perform one work process in a normal operating state of the device changes over time.
  • the detection step (S60) includes a partitioning process (S61) of dividing a section between a healthy reference value for a peak slope set in the reference value setting step (S50) and a bad reference value into at least two or more sections, and the healthy The divided section between the reference value and the defective reference value is sequentially divided from the sound reference value to the first section, the second section,... ,
  • the peak slope value measured by arranging the distribution probability value according to the passage of time, and applying the measured peak slope value by connecting the distribution probability value of the arranged peak detection section with a straight line to the first soundness index reference table corresponds to the measured peak slope value.
  • a section having a high distribution probability of a distribution probability value of a peak detection section is arbitrarily set as a distribution mean section, and any one section selected from a section other than the set distribution mean section or
  • the distribution probability value for the distribution detection section of the second distribution map that is repeatedly collected in the second distribution map construction step is determined over time.
  • the reference value setting step (S50) based on the distribution gradient information collected in the third information collecting step (S110), a sound reference value and a defective reference value for the distribution gradient of the distribution detection section of the second distribution map are set,
  • the distribution probability values for the distribution detection section of the second distribution map that are repeatedly collected in the real-time driving state of the device are arranged over time, and the distribution probability values of the arranged distribution detection section are mutually matched.
  • the distribution slope value is measured by connecting with a straight line, and the soundness index value of the device is detected by comparing the measured distribution slope value with the healthy and bad reference values for the distribution slope set in the reference value setting step (S50). It is characterized.
  • the division process (S61) of the detection step (S60) includes at least two sections between the sound reference value and the bad reference value for the distribution slope of the distribution detection section set in the reference value setting step (S50). Compartment,
  • the divided section between the sound reference value and the bad reference value for the distribution slope of the distribution detection section is sequentially set from the sound reference value to the first section, the second section, ... ,
  • the second soundness index reference table is established by setting the soundness index value for each interval while setting it as the nth section,
  • the distribution probability values of the distribution detection section of the second distribution diagram of the distribution probability values for the peak detection section of the first distribution map repeatedly constructed within the distribution unit time in the real-time driving state of the device are connected with each other in a straight line.
  • a section corresponding to the measured distribution gradient value is detected, and a health index value of the detected section is extracted.
  • a peak value is extracted based on a change in the amount of energy required for the device to perform a work process, and a distribution map is constructed on the extracted peak value, and the After constructing a health index reference table based on the change in the distribution probability of the detection section that has a low distribution probability and a rather high risk in the constructed distribution map, the slope information of the distribution probability value of the detection section for the distribution map collected in real time from the device is soundness.
  • the health index value indicating the health of the device is output and provided to the manager in real time, so that the manager clearly recognizes the real-time health of the device through the health index and establishes a plan for inspection or management of the device by itself. It is possible to perform the overall management of the device very actively and stably, thereby significantly reducing safety accidents and financial losses caused by sudden failure of the device.
  • FIG. 1 is a block diagram of a method for detecting a health index of a device through a distribution diagram according to an embodiment of the present invention.
  • FIG. 2 to 14 are diagrams for explaining a method of detecting a health index of a device through the distribution diagram shown in FIG. 1.
  • the present invention measures information in which the amount of energy required to perform a work process in a normal driving state changes over time, and the value of the energy size is the largest in the measured energy amount change information.
  • the distribution probability value for the peak detection section of the first distribution map that is repeatedly collected in the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30) is determined according to the passage of time.
  • the distribution probability value for the peak detection section of the first distribution diagram which is repeatedly collected in the real-time driving state of the device, is arranged over time, and the distribution probability values of the arranged peak detection section are connected in a straight line to the peak slope value.
  • FIG. 1 to 12 are diagrams illustrating a method of detecting a health index of a device through a distribution diagram according to an exemplary embodiment of the present invention
  • FIG. 1 is a block diagram of a method of detecting a health index of a device according to an exemplary embodiment of the present invention
  • 14 are diagrams each illustrating a method of detecting a health index of the device illustrated in FIG. 1.
  • the method 100 for detecting the health index of a device through a distribution map includes a first information collection step (S10), a first distribution map construction step (S20), and a first It includes a section setting step (S30), a second information collection step (S40), a reference value setting step (S50), a detection step (S60), and an output step (S70).
  • the amount of energy required to perform one work process in the normal driving state of the device is measured to be changed over time. This is a step of collecting the value with the largest magnitude as the peak value.
  • a device such as a perforator performing a work process of drilling a hole in a material represents the energy required to perform the work process and the current supplied to the device is represented over time, a waveform as shown in FIG. Is shown.
  • the peak value is the value at which the current is formed the largest as the peak value, and the peak value is collected in the first information collecting step (S10).
  • the first distribution map construction step (S20) collects all peak values for each of the work processes repeatedly performed in the device based on the information collected in the first information collection step (S10), and collects the collected peak values.
  • a first distribution map is constructed as a basis, but a first distribution map for an operation repeatedly performed by the device at a set peak unit time interval is repeatedly constructed.
  • peak values may be repeatedly collected. If a first distribution diagram is constructed based on the collected peak values, as shown in FIG. .
  • the peak unit time is a time set to include at least two or more peak values, and may be set in units of as few as several seconds or as many as days, months, and years in consideration of the driving conditions of the device and the surrounding environment.
  • a section with a high probability of distribution of peak values in the first distribution map is arbitrarily set as a peak mean section, and any one section or two or more sections selected from sections other than the set peak mean section Is the step of setting as the peak detection section.
  • a peak value with a high probability of distribution when the device is in a normal state can be viewed as a slightly stable value of the device state, and a peak value with a low distribution probability, that is, a peak value formed too large or conversely, a value formed too small, is the device state. Can be seen as a somewhat unstable value.
  • the peak mean section is an area in which peak values are distributed in a stable state of the device
  • the peak detection section is a state in which the device is somewhat unstable. Is the area in which the peak values of are distributed.
  • the peak detection section is selected as the peak detection section.
  • the peak detection section is limited to the selected section as the peak detection section.
  • the second information collection step (S40) is performed in the peak detection section of the first distribution map repeatedly collected in the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30). This is a step of arranging the distribution probability values for each other according to the passage of time, connecting the distribution probability values of the arranged peak detection sections with a straight line, and collecting peak slope information through the slope of the straight line.
  • distribution probability values for a plurality of peak detection intervals are collected as shown in FIG. 5, and distribution probability values of the collected peak detection intervals are arranged according to the passage of time. If connected in a straight line after doing so, it can be represented as shown in FIG. 5.
  • the slope value of the straight line connecting the distribution probability value of the peak detection section can be classified into a rising slope value (positive number) where the slope rises and a falling slope value (negative number) where the slope falls, but both are absolute values. Are collected by quantifying them.
  • the peak unit time is a time set to include the distribution probability values of at least two peak detection sections of the first distribution map, and as few as a few seconds in consideration of the driving conditions of the device and the surrounding environment, and as many as days, months, years, etc. Of course, it can be set in units of.
  • a sound reference value and a defect reference value for the peak slope for the peak detection section of the first distribution map are set based on the peak slope information collected in the second information collection step (S40). Step.
  • the sound reference value is set as slope information formed as a distribution probability value of the peak average section set in the first section setting step (S30), and the defective reference value is slope information formed as a distribution probability value in the peak detection section. It can be set based on.
  • the distribution probability values for the peak detection section of the first distribution diagram that are repeatedly collected in the real-time driving state of the device are arranged over time, and the distribution probability values of the arranged peak detection section are mutually obtained.
  • the peak slope value is measured by connecting with a straight line, and the soundness index value of the device is detected by comparing the measured peak slope value with the healthy and bad reference values set in the reference value setting step (S50),
  • the partitioning process (S61) is a process of dividing a section between a sound reference value for a peak slope set in the reference value setting step (S50) and a bad reference value into at least two sections.
  • the number of divisions between the healthy reference value and the defective reference value is set according to how precisely the integrity of the device is to be detected in the detection process (S63) to be described later, for example, the healthy reference value and the defective reference value. It goes without saying that it is possible to more accurately detect the health of the device by dividing it into 100 sections compared to dividing the reference values into 10 sections.
  • the section between the sound reference value and the defective reference value is divided into 10 sections, but it is not limited to these numbers.
  • the first health index reference table is established by setting the health index value for each section.
  • the health index value is The range is limited from 10 to 100, and the limited health index value is assigned to each section to detect the health of the device.
  • the health index value is limited to 10 to 100, and if the value of the health index is large, the state of the device is healthy, and if the value of the health index decreases, the state of the device is set to be poor. It goes without saying that the limiting and setting of the index value range is arbitrarily determined to illustrate an example, and the soundness index value may be set in various ranges and settings.
  • the distribution probability value of the peak detection section in the first distribution diagram that is measured and collected by the device in real time is arranged over time, and the distribution probability value of the arranged peak detection section is connected with each other in a straight line.
  • This is a process of applying a measured peak slope value to the first soundness index reference table to detect a section corresponding to the measured peak slope value, and extracting a soundness index value of the detected section.
  • the first distribution map is constructed based on the peak values for the work processes repeatedly performed in the device in real time, and the distribution probability value of the peak detection section for the constructed first distribution map is measured.
  • the collected distribution probability values are connected to each other in a straight line, and the measured peak slope value is applied to the first health index reference table to detect the corresponding section, and extract the health index value corresponding to the detected section ( Obtain).
  • the output step (S70) is a step of outputting the health index value detected in the detection step (S60) and providing it to the manager.
  • the extracted health index value of the device is output as an image through a normal monitor, so that the manager clearly recognizes the health status of the device. Depending on the health of the device, the manager is encouraged to respond effectively (check/repair).
  • a section having a high distribution probability value of the peak detection section in the second distribution diagram is arbitrarily set as a distribution mean section, and any one section selected from a section other than the set distribution mean section or A second section setting step (S90) of setting two or more sections as a distribution detection section;
  • a third information collection step (S110) of collecting distribution slope information through the slope of the straight line further includes.
  • the distribution unit time is a time set to include the distribution probability values of at least two peak detection sections of the first distribution map, and as few as a few seconds in consideration of the driving conditions of the device and the surrounding environment, and as many as days, months, years, etc.
  • the second distribution diagram is constructed as a value in which the state of the device corresponding to the peak detection section in the first distribution diagram is somewhat unstable.
  • the distribution detection section of the second distribution diagram is further It can be seen as a section in which values of unstable state are distributed.
  • the sound reference value and the defective reference value for the distribution gradient of the distribution detection section of the second distribution map are determined based on the distribution gradient information collected in the third information collection step (S110).
  • the distribution probability values for the distribution detection section of the second distribution map that are repeatedly collected in the real-time driving state of the device are arranged over time, and the distribution probability values of the arranged distribution detection section are each other.
  • the distribution gradient value is measured by connecting with a straight line, and the health index value of the device is detected as follows by comparing the measured distribution gradient value with the healthy and defective reference values for the distribution gradient set in the reference value setting step (S50). .
  • the partitioning process (S61) of the detection step (S60) is performed between the sound reference value and the defective reference value for the distribution slope of the distribution detection section set in the reference value setting step (S50). Divide a section into at least two or more sections,
  • the second health index reference table is constructed by setting the nth section and setting the health index value for each section.
  • the second soundness index reference table is divided into sections in the same manner as the first soundness index reference table, and a soundness index value is set, but the second soundness index reference table is also the same as the first soundness index reference table. It goes without saying that it can be set to various intervals and health index values.
  • the detection process (S63) is a distribution detection section of the second distribution diagram of the distribution probability value for the peak detection section of the first distribution diagram that is repeatedly constructed within a distribution unit time in the real-time driving state of the device.
  • the distribution gradient value obtained by connecting the distribution probability values in a straight line is applied to the second health index reference table to detect the section corresponding to the measured distribution gradient value, and extracts the health index value of the detected section, and the output step ( By outputting at S70), the manager clearly recognizes the health status of the device and induces effective management of the device according to the health of the device.
  • the health index value of the device according to the first health indicator reference table to which the peak slope value for the distribution probability of the peak detection section of the first distribution map of the device detected in real time is applied.
  • Each detection of the health index value of the device according to the second health index reference table to which the distribution slope value for the distribution probability of the distribution detection section of the two-distribution distribution is applied is independently output through the output step (S70), or detection thereof. It goes without saying that it is possible to average each of the generated health index values, detect them as one average health index value, and output them alone through the output step (S70) and provide them to the administrator.
  • the peak value is extracted based on the change in the amount of energy required for the device to perform the work process, and After constructing a distribution map on the extracted peak values, and constructing a health index reference table based on the change in the distribution probability of the detection section with a low distribution probability and a somewhat high risk in the constructed distribution map, the distribution map collected in real time from the device
  • the health index value representing the health of the device is output to the manager in real time, and the manager clearly recognizes the real time health of the device through the health index. Since it is possible to establish a plan for the inspection or management of the device itself, the overall management of the device can be performed very actively and stably, thereby significantly reducing safety accidents and financial losses due to sudden failure of the device.

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Abstract

The present invention relates to a method for detecting an integrity index of an apparatus through a distribution curve, and more specifically, relates to a method for detecting an integrity index of an apparatus through a distribution curve, the method including the steps of: extracting peak values on the basis of changes in the intensity of energy consumed by the apparatus when performing a work process; constructing a distribution curve of the extracted peak values; constructing an integrity index reference table on the basis of changes in distribution probability in a detection interval in the constructed distribution curve in which the distribution probability is low and the risk is high; and then applying information about the slope of distribution probability values in the detection interval with respect to the distribution curve collected in real time from the apparatus to the integrity index reference table, and outputting and providing, to a manager in real time, the integrity index value indicating the integrity of the apparatus. Accordingly, the manager can clearly perceive the real-time integrity of the apparatus through the integrity index to autonomously establish a plan for checking or managing the apparatus to very actively and stably carry out the overall management of the apparatus, and greatly reduce safety-related accidents and monetary loss caused by abrupt failure of the apparatus.

Description

분포도를 통한 기기의 건전성 지수 검출방법Method of detecting the health index of the device through distribution map
본 발명은 분포도를 통한 기기의 건전성 지수 검출방법에 관한 것으로, 더욱 상세하게는 기기가 작업공정을 수행하는데 소요되는 에너지 크기의 변화를 기반으로 피크 값을 추출하고, 그 추출된 피크 값에 분포도를 구축하고, 그 구축된 분포도에서 분포 확률이 낮고 다소 높은 위험성을 갖는 검출구간의 분포 확률의 변화를 기반으로 건전성 지수 기준표를 구축한 후, 기기로부터 실시간 수집되는 분포도에 대한 검출구간의 분포 확률 값의 기울기 정보를 건전성 지수 기준표에 적용하여 실시간으로 기기의 건전성을 나타내는 건전성 지수 값을 출력하여 관리자에게 제공함으로, 관리자는 건전성 지수를 통해 기기의 실시간 건전성을 명확하게 인지하여 기기의 점검이나 관리에 대한 계획을 자체적으로 수립할 수 있어 기기의 전반적인 관리를 매우 능동적이고 안정적으로 수행하여 기기의 갑작스런 고장으로 인한 안전사고 및 금전적인 손실을 대폭 절감할 수 있는 분포도를 통한 기기의 건전성 지수 검출방법에 관한 것이다.The present invention relates to a method for detecting the health index of a device through a distribution map, and more particularly, to extract a peak value based on a change in the amount of energy required for the device to perform a work process, and a distribution map to the extracted peak value. After constructing and constructing a health index reference table based on the change in the distribution probability of the detection section with low distribution probability and somewhat high risk in the constructed distribution map, the distribution probability value of the detection section for the distribution map collected in real time from the device By applying the slope information to the health index reference table, the health index value representing the health of the device is output and provided to the manager in real time, so that the manager clearly recognizes the real-time health of the device through the health index and plans for inspection or management of the device. This relates to a method of detecting the health index of a device through a distribution map that can significantly reduce safety accidents and financial losses due to sudden failure of the device by performing the overall management of the device very actively and stably because it can establish itself.
일반적으로 설비의 자동화 공정을 위해 사용되는 각종 기기들은 안정적인 작동이 매우 중요하다. In general, stable operation of various devices used for the automated process of facilities is very important.
일 예로, 대규모 생산 공장의 설비에는 수십, 수백 개의 기기가 설치되어 서로 연동 동작하면서 제품을 연속 생산하게 되는데, 만약 다수의 기기 중에서 어느 하나의 기기가 고장이 발생하면 설비의 동작이 전체적으로 중단되는 엄청난 상황이 발생할 수 있다.For example, dozens or hundreds of devices are installed in the facility of a large-scale production plant, and they operate in conjunction with each other to continuously produce products.If any one of the devices fails, the operation of the facility is completely stopped. Things can happen.
이때는 기기의 고장으로 인한 다운 타임의 발생으로 기기의 수리비용뿐만 아니라, 설비가 중단되는 동안 낭비되는 운영비와 비즈니스 효과에 의해 엄청난 손실이 발생될 수밖에 없다.In this case, due to the occurrence of downtime due to a device failure, not only the repair cost of the device, but also the operation cost and business effect wasted during the shutdown of the facility will inevitably cause a huge loss.
최근 고용노동부와 산업안전 관리공단의 자료에 따르면 연간 산업 안전사고로 인한 사상자는 총 10만 명 수준으로 집게 되고 있으며, 이를 비용으로 환산시 연간 18조원의 손실이 발생하고 있다고 집계되고 있다.According to the latest data from the Ministry of Employment and Labor and the Korea Industrial Safety Management Corporation, a total of 100,000 casualties are caught annually due to occupational safety accidents, and 18 trillion won is incurred annually when converted into costs.
이러한 예기치 않은 다운 타임 비용을 피하기 위해 기기의 실시간 상태에 대한 정보를 관리자에게 제공하여 기기의 고장이 발생하기 전에 미리 점검 및 수리를 수행하여 기기의 효율적인 관리를 유도할 수 있는 방법이 시급이 필요한 실정이다.In order to avoid such unexpected downtime costs, there is an urgent need for a method to induce efficient management of the device by providing information on the real-time status of the device to the manager and performing inspection and repair in advance before a device breakdown occurs. to be.
본 발명은 상기한 바와 같은 제반 문제점을 해결하기 위하여 제안된 것으로, 그 목적은 기기가 작업공정을 수행하는데 소요되는 에너지 크기의 변화를 기반으로 피크 값을 추출하고, 그 추출된 피크 값에 분포도를 구축하고, 그 구축된 분포도에서 분포 확률이 낮고 다소 높은 위험성을 갖는 검출구간의 분포 확률의 변화를 기반으로 건전성 지수 기준표를 구축한 후, 기기로부터 실시간 수집되는 분포도에 대한 검출구간의 분포 확률 값의 기울기 정보를 건전성 지수 기준표에 적용하여 실시간으로 기기의 건전성을 나타내는 건전성 지수 값을 출력하여 관리자에게 제공함으로, 관리자는 건전성 지수를 통해 기기의 실시간 건전성을 명확하게 인지하여 기기의 점검이나 관리에 대한 계획을 자체적으로 수립할 수 있어 기기의 전반적인 관리를 매우 능동적이고 안정적으로 수행하여 기기의 갑작스런 고장으로 인한 안전사고 및 금전적인 손실을 대폭 절감할 수 있는 분포도를 통한 기기의 건전성 지수 검출방법을 제공함에 있다.The present invention has been proposed to solve the above-described problems, and its object is to extract a peak value based on a change in the amount of energy required for a device to perform a work process, and to add a distribution diagram to the extracted peak value. After constructing and constructing a health index reference table based on the change in the distribution probability of the detection section with low distribution probability and somewhat high risk in the constructed distribution map, the distribution probability value of the detection section for the distribution map collected in real time from the device By applying the slope information to the health index reference table, the health index value representing the health of the device is output and provided to the manager in real time, so that the manager clearly recognizes the real-time health of the device through the health index and plans for inspection or management of the device. It is to provide a method for detecting the health index of a device through a distribution map that can significantly reduce safety accidents and financial losses due to sudden failure of the device by performing the overall management of the device very actively and stably because it can be established by itself. .
또한, 기기에서 건전성을 검색하기 위해 다양한 검출조건을 제시하고, 그 검출조건을 기반으로 기기의 건전성을 검출함으로, 기기의 건전성을 매우 정밀하게 검출할 수 있을 뿐만 아니라, 검출된 기기의 건전성에 대한 우수한 신뢰도를 확보할 수 있는 분포도를 통한 기기의 건전성 지수 검출방법을 제공함에 있다.In addition, by presenting various detection conditions to search for the health of the device, and by detecting the health of the device based on the detection conditions, not only the health of the device can be detected very precisely, but also the health of the detected device can be It is to provide a method of detecting the health index of a device through a distribution map that can secure excellent reliability.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 분포도를 통한 기기의 건전성 지수 검출방법은 기기가 정상적인 구동 상태에서 하나의 작업공정을 수행하는데 소요되는 에너지 크기가 시간의 흐름에 따라 변화되는 정보를 측정하되, 그 측정되는 에너지 크기의 변화정보에서 에너지의 크기가 가장 큰 값을 피크(peak) 값으로 하여 수집하는 제1정보 수집단계(S10);와, 상기 제1정보 수집단계(S10)에서 수집되는 정보를 기반으로 기기에서 반복적으로 수행되는 작업공정 각각에 대하여 피크 값을 모두 수집하고, 그 수집된 피크 값을 기반으로 제1분포도를 구축하되, 설정된 피크 단위 시간 간격으로 기기에서 반복적으로 수행된 동작에 대한 제1분포도를 반복적으로 구축하는 제1분포도 구축단계(S20);와, 상기 제1분포도에서 피크 값의 분포 확률이 높은 구간을 피크 평균구간으로 임의로 설정하고, 그 설정된 피크 평균구간 외의 구간 중에서 선택되는 어느 하나의 구간 또는 둘 이상의 구간을 피크 검출구간으로 설정하는 제1구간 설정단계(S30);와, 상기 제1정보 수집단계(S10)와 제1분포도 구축단계(S20) 및 제1구간 설정단계(S30)에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결한 후, 그 직선의 기울기를 통해 피크 기울기 정보를 수집하는 제2정보 수집단계(S40);와, 상기 제2정보 수집단계(S40)에서 수집되는 피크 기울기 정보를 기반으로 제1분포도의 피크 검출구간에 대한 피크 기울기에 대한 건전 기준 값과 불량 기준 값을 설정하는 기준 값 설정단계(S50);와, 기기의 실시간 구동상태에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결하여 피크 기울기 값을 측정하되, 그 측정된 피크 기울기 값과 상기 기준 값 설정단계(S50)에서 설정된 건전 및 불량 기준 값을 비교하여 기기의 건전성 지수 값을 검출하는 검출단계(S60);와, 상기 검출단계(S60)에서 검출되는 건전성 지수 값을 출력하여 관리자에게 제공하는 출력단계(S70);를 포함하여 이루어짐을 특징으로 한다.In order to achieve the above object, the method for detecting the health index of a device through a distribution diagram according to the present invention measures information in which the amount of energy required to perform one work process in a normal operating state of the device changes over time. However, the first information collection step (S10) of collecting the value with the largest energy level as a peak value from the measured energy change information; and, the first information collection step (S10). Based on the information, all peak values are collected for each of the work processes that are repeatedly performed in the device, and a first distribution map is constructed based on the collected peak values. A first distribution map construction step (S20) of repeatedly constructing a first distribution map for the motion; And, a section with a high distribution probability of the peak value in the first distribution map is arbitrarily set as a peak average section, and other than the set peak mean section. A first section setting step (S30) of setting any one or two or more sections selected from the section as a peak detection section; And, the first information collecting step (S10) and the first distribution map construction step (S20), and the first After arranging the distribution probability values for the peak detection section of the first distribution repeatedly collected in the section setting step (S30) over time, and connecting the distribution probability values of the arranged peak detection sections with each other in a straight line. , The second information collecting step (S40) of collecting peak slope information through the slope of the straight line; And, based on the peak slope information collected in the second information collecting step (S40), the peak detection section of the first distribution diagram A reference value setting step (S50) of setting a sound reference value and a defective reference value for the peak slope of the device; And, the distribution probability value for the peak detection section of the first distribution diagram that is repeatedly collected in the real-time driving state of the device Arranged according to the flow, and measure the peak slope value by connecting the distribution probability values of the arranged peak detection sections in a straight line, but the measured peak slope value and the soundness set in the reference value setting step (S50) And a detecting step (S60) of comparing the defective reference value to detect a health index value of the device; and an output step (S70) of outputting the health index value detected in the detecting step (S60) and providing it to an administrator. It is characterized by being made.
또한, 상기 검출단계(S60)는 상기 기준 값 설정단계(S50)에서 설정된 피크 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구간을 적어도 둘 이상의 구간으로 구획하는 구획과정(S61)과, 상기 건전 기준 값과 불량 기준 값 사이의 구획된 구간을 상기 건전 기준 값에서부터 순차적으로 제1구간, 제2구간, …, 제n구간으로 설정하는 동시에, 각각의 구간에 대한 건전성 지수 값을 설정하여 제1건전성 지수 기준표를 구축하는 설정과정(S62)과, 실시간으로 기기에서 측정 수집되는 제1분포도에서 피크 검출구간의 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결하여 측정되는 피크 기울기 값을 상기 제1건전성 지수 기준표에 적용시켜 측정된 피크 기울기 값이 해당하는 구간을 검출하고, 그 검출된 구간의 건전성 지수 값을 추출하는 검출과정(S63)을 포함하여 이루어지는 것을 특징으로 한다.In addition, the detection step (S60) includes a partitioning process (S61) of dividing a section between a healthy reference value for a peak slope set in the reference value setting step (S50) and a bad reference value into at least two or more sections, and the healthy The divided section between the reference value and the defective reference value is sequentially divided from the sound reference value to the first section, the second section,… , The setting process of establishing the first health index reference table by setting the health index value for each section while setting the nth section (S62), and the peak detection section in the first distribution diagram measured and collected by the device in real time. The peak slope value measured by arranging the distribution probability value according to the passage of time, and applying the measured peak slope value by connecting the distribution probability value of the arranged peak detection section with a straight line to the first soundness index reference table corresponds to the measured peak slope value. And a detection process (S63) of detecting a section to be detected and extracting a value of a health index of the detected section.
또한, 상기 제1정보 수집단계(S10)와 제1분포도 구축단계(S20) 및 제1구간 설정단계(S30)를 통해 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률을 모두 수집하고, 그 수집된 피크 검출구간의 분포 확률 값에 대한 제2분포도를 구축하되, 설정된 분포 단위 시간 간격으로 반복적으로 구축된 제1분포도의 피크 검출구간에 대한 제2분포도를 반복적으로 구축하는 제2분포도 구축단계(S80);와, 상기 제2분포도에서 피크 검출구간의 분포 확률 값의 분포 확률이 높은 구간을 분포 평균구간으로 임의로 설정하고, 그 설정된 분포 평균구간 외의 구간 중에서 선택되는 어느 하나의 구간 또는 둘 이상의 구간을 분포 검출구간으로 설정하는 제2구간 설정단계(S90);와, 상기 제2분포도 구축단계에서 반복적으로 수집되는 제2분포도의 분포 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 분포 검출구간의 분포 확률 값을 서로 직선으로 연결한 후, 그 직선의 기울기를 통해 분포 기울기 정보를 수집하는 제3정보 수집단계(S110);를 더 포함하되,In addition, all the distribution probabilities for the peak detection section of the first distribution map that are repeatedly collected through the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30) are collected, and , A second distribution diagram that constructs a second distribution diagram for the distribution probability values of the collected peak detection intervals, but repeatedly constructs a second distribution diagram for the peak detection intervals of the first distribution diagram repeatedly constructed at set distribution unit time intervals. Constructing step (S80); And, in the second distribution map, a section having a high distribution probability of a distribution probability value of a peak detection section is arbitrarily set as a distribution mean section, and any one section selected from a section other than the set distribution mean section or The second section setting step (S90) of setting two or more sections as the distribution detection section; And, the distribution probability value for the distribution detection section of the second distribution map that is repeatedly collected in the second distribution map construction step is determined over time. And a third information collecting step (S110) of collecting distribution gradient information through a slope of the straight line after arranging and connecting the distribution probability values of the arranged distribution detection sections with a straight line.
상기 기준 값 설정단계(S50)는 상기 제3정보 수집단계(S110)에서 수집되는 분포 기울기 정보를 기반으로 제2분포도의 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값을 설정하며,In the reference value setting step (S50), based on the distribution gradient information collected in the third information collecting step (S110), a sound reference value and a defective reference value for the distribution gradient of the distribution detection section of the second distribution map are set,
상기 검출단계(S60)는 기기의 실시간 구동상태에서 반복적으로 수집되는 제2분포도의 분포 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 분포 검출구간의 분포 확률 값을 서로 직선으로 연결하여 분포 기울기 값을 측정하되, 그 측정된 분포 기울기 값과 상기 기준 값 설정단계(S50)에서 설정된 분포 기울기에 대한 건전 및 불량 기준 값을 비교하여 기기의 건전성 지수 값을 검출하도록 하는 것을 특징으로 한다.In the detection step (S60), the distribution probability values for the distribution detection section of the second distribution map that are repeatedly collected in the real-time driving state of the device are arranged over time, and the distribution probability values of the arranged distribution detection section are mutually matched. The distribution slope value is measured by connecting with a straight line, and the soundness index value of the device is detected by comparing the measured distribution slope value with the healthy and bad reference values for the distribution slope set in the reference value setting step (S50). It is characterized.
또한, 상기 검출단계(S60)의 상기 구획과정(S61)은 상기 기준 값 설정단계(S50)에서 설정된 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구간을 적어도 둘 이상의 구간으로 구획하고,In addition, the division process (S61) of the detection step (S60) includes at least two sections between the sound reference value and the bad reference value for the distribution slope of the distribution detection section set in the reference value setting step (S50). Compartment,
상기 설정과정(S62)은 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구획된 구간을 상기 건전 기준 값에서부터 순차적으로 제1구간, 제2구간, …, 제n구간으로 설정하는 동시에, 각각의 구간에 대한 건전성 지수 값을 설정하여 제2건전성 지수 기준표를 구축하고,In the setting process (S62), the divided section between the sound reference value and the bad reference value for the distribution slope of the distribution detection section is sequentially set from the sound reference value to the first section, the second section, ... , The second soundness index reference table is established by setting the soundness index value for each interval while setting it as the nth section,
상기 검출과정(S63)은 기기의 실시간 구동상태에서 분포 단위 시간 내에 반복적으로 구축되는 제1분포도의 피크 검출구간에 대한 분포 확률 값의 제2분포도의 분포 검출구간의 분포 확률 값을 서로 직선으로 연결한 분포 기울기 값을 상기 제2건전성 지수 기준표에 적용시켜 측정된 분포 기울기 값이 해당하는 구간을 검출하고, 그 검출된 구간의 건전성 지수 값을 추출하는 것을 특징으로 하는 것이다.In the detection process (S63), the distribution probability values of the distribution detection section of the second distribution diagram of the distribution probability values for the peak detection section of the first distribution map repeatedly constructed within the distribution unit time in the real-time driving state of the device are connected with each other in a straight line. By applying one distribution gradient value to the second health index reference table, a section corresponding to the measured distribution gradient value is detected, and a health index value of the detected section is extracted.
본 발명에 따른 분포도를 통한 기기의 건전성 지수 검출방법에 의하면, 기기가 작업공정을 수행하는데 소요되는 에너지 크기의 변화를 기반으로 피크 값을 추출하고, 그 추출된 피크 값에 분포도를 구축하고, 그 구축된 분포도에서 분포 확률이 낮고 다소 높은 위험성을 갖는 검출구간의 분포 확률의 변화를 기반으로 건전성 지수 기준표를 구축한 후, 기기로부터 실시간 수집되는 분포도에 대한 검출구간의 분포 확률 값의 기울기 정보를 건전성 지수 기준표에 적용하여 실시간으로 기기의 건전성을 나타내는 건전성 지수 값을 출력하여 관리자에게 제공함으로, 관리자는 건전성 지수를 통해 기기의 실시간 건전성을 명확하게 인지하여 기기의 점검이나 관리에 대한 계획을 자체적으로 수립할 수 있어 기기의 전반적인 관리를 매우 능동적이고 안정적으로 수행하여 기기의 갑작스런 고장으로 인한 안전사고 및 금전적인 손실을 대폭 절감할 수 있는 효과가 있다.According to the method for detecting the health index of a device through a distribution map according to the present invention, a peak value is extracted based on a change in the amount of energy required for the device to perform a work process, and a distribution map is constructed on the extracted peak value, and the After constructing a health index reference table based on the change in the distribution probability of the detection section that has a low distribution probability and a rather high risk in the constructed distribution map, the slope information of the distribution probability value of the detection section for the distribution map collected in real time from the device is soundness. By applying to the index reference table, the health index value indicating the health of the device is output and provided to the manager in real time, so that the manager clearly recognizes the real-time health of the device through the health index and establishes a plan for inspection or management of the device by itself. It is possible to perform the overall management of the device very actively and stably, thereby significantly reducing safety accidents and financial losses caused by sudden failure of the device.
또한, 기기에서 건전성을 검색하기 위해 다양한 검출조건을 제시하고, 그 검출조건을 기반으로 기기의 건전성을 검출함으로, 기기의 건전성을 매우 정밀하게 검출할 수 있을 뿐만 아니라, 검출된 기기의 건전성에 대한 우수한 신뢰도를 확보할 수 있는 효과가 있다.In addition, by presenting various detection conditions to search for the health of the device, and by detecting the health of the device based on the detection conditions, not only the health of the device can be detected very precisely, but also the health of the detected device can be There is an effect of securing excellent reliability.
도 1은 본 발명의 실시예에 따른 분포도를 통한 기기의 건전성 지수 검출방법의 블럭도.1 is a block diagram of a method for detecting a health index of a device through a distribution diagram according to an embodiment of the present invention.
도 2 내지 도 14는 도 1에 도시된 분포도를 통한 기기의 건전성 지수 검출방법을 설명하기 위한 도면.2 to 14 are diagrams for explaining a method of detecting a health index of a device through the distribution diagram shown in FIG. 1.
〈도면의 주요부분에 대한 부호의 설명〉<Explanation of the symbols for the main parts of the drawing>
S10. 제1정보 수집단계 S20. 제1분포도 구축단계S10. First information collection step S20. 1st distribution map construction stage
S30. 제1구간 설정단계 S40. 제2정보 수집단계S30. First section setting step S40. Second information collection step
S50. 기준 값 설정단계 S60. 검출단계S50. Reference value setting step S60. Detection stage
S61. 구획과정 S62. 설정과정S61. Division process S62. Setting process
S63. 검출과정 S70. 출력단계S63. Detection process S70. Output stage
S80. 제2분포도 구축단계 S90. 제2구간 설정단계S80. Second distribution map construction step S90. Steps for setting the second section
S110. 제3정보 수집단계S110. 3rd information collection stage
100. 분포도를 통한 기기의 건전성 지수 검출방법100. How to Detect Device Integrity Index through Distribution Map
본 발명은 기기가 정상적인 구동 상태에서 하나의 작업공정을 수행하는데 소요되는 에너지 크기가 시간의 흐름에 따라 변화되는 정보를 측정하되, 그 측정되는 에너지 크기의 변화정보에서 에너지의 크기가 가장 큰 값을 피크(peak) 값으로 하여 수집하는 제1정보 수집단계(S10); 상기 제1정보 수집단계(S10)에서 수집되는 정보를 기반으로 기기에서 반복적으로 수행되는 작업공정 각각에 대하여 피크 값을 모두 수집하고, 그 수집된 피크 값을 기반으로 제1분포도를 구축하되, 설정된 피크 단위 시간 간격으로 기기에서 반복적으로 수행된 동작에 대한 제1분포도를 반복적으로 구축하는 제1분포도 구축단계(S20); 상기 제1분포도에서 피크 값의 분포 확률이 높은 구간을 피크 평균구간으로 임의로 설정하고, 그 설정된 피크 평균구간 외의 구간 중에서 선택되는 어느 하나의 구간 또는 둘 이상의 구간을 피크 검출구간으로 설정하는 제1구간 설정단계(S30); 상기 제1정보 수집단계(S10)와 제1분포도 구축단계(S20) 및 제1구간 설정단계(S30)에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결한 후, 그 직선의 기울기를 통해 피크 기울기 정보를 수집하는 제2정보 수집단계(S40); 상기 제2정보 수집단계(S40)에서 수집되는 피크 기울기 정보를 기반으로 제1분포도의 피크 검출구간에 대한 피크 기울기에 대한 건전 기준 값과 불량 기준 값을 설정하는 기준 값 설정단계(S50);The present invention measures information in which the amount of energy required to perform a work process in a normal driving state changes over time, and the value of the energy size is the largest in the measured energy amount change information. A first information collection step (S10) of collecting as a peak value; Based on the information collected in the first information collection step (S10), all peak values are collected for each of the work processes repeatedly performed in the device, and a first distribution map is constructed based on the collected peak values. A first distribution map construction step (S20) of repeatedly building a first distribution map for operations repeatedly performed by the device at peak unit time intervals; A first section in which a section with a high probability of distribution of peak values in the first distribution map is arbitrarily set as a peak mean section, and any one section or two or more sections selected from sections other than the set peak mean section is set as a peak detection section Setting step (S30); The distribution probability value for the peak detection section of the first distribution map that is repeatedly collected in the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30) is determined according to the passage of time. A second information collecting step (S40) of arranging and connecting the distribution probability values of the arranged peak detection sections with each other in a straight line, and collecting peak slope information through the slope of the straight line; A reference value setting step (S50) of setting a sound reference value and a defective reference value for the peak slope of the peak detection section of the first distribution diagram based on the peak slope information collected in the second information collecting step (S40);
기기의 실시간 구동상태에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결하여 피크 기울기 값을 측정하되, 그 측정된 피크 기울기 값과 상기 기준 값 설정단계(S50)에서 설정된 건전 및 불량 기준 값을 비교하여 기기의 건전성 지수 값을 검출하는 검출단계(S60); 및 상기 검출단계(S60)에서 검출되는 건전성 지수 값을 출력하여 관리자에게 제공하는 출력단계(S70);를 포함하여 이루어지되, 상기 피크 단위 시간은 적어도 둘 이상의 작업공정을 포함하는 시간으로 설정되는 것을 특징으로 하는 것이다.The distribution probability value for the peak detection section of the first distribution diagram, which is repeatedly collected in the real-time driving state of the device, is arranged over time, and the distribution probability values of the arranged peak detection section are connected in a straight line to the peak slope value. A detection step (S60) of measuring the measured peak slope value and detecting a health index value of the device by comparing the sound and bad reference values set in the reference value setting step (S50); And an output step (S70) of outputting the health index value detected in the detection step (S60) and providing it to an administrator, wherein the peak unit time is set to a time including at least two work processes. It is characterized by.
본 발명의 바람직한 실시예에 따른 분포도를 통한 기기의 건전성 지수 검출방법을 첨부된 도면에 의거하여 상세히 설명한다. 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 공지 기능 및 구성에 대한 상세한 기술은 생략한다.A method of detecting a health index of a device through a distribution diagram according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. Detailed descriptions of known functions and configurations that are determined to unnecessarily obscure the subject matter of the present invention will be omitted.
도 1 내지 도 12는 본 발명의 실시예에 따른 분포도를 통한 기기의 건전성 지수 검출방법을 도시한 것으로, 도 1은 본 발명의 실시예에 따른 기기의 건전성 지수 검출방법의 블럭도를, 도 2 내지 도 14는 도 1에 도시된 기기의 건전성 지수 검출방법을 설명하기 위한 도면을 각각 나타낸 것이다.1 to 12 are diagrams illustrating a method of detecting a health index of a device through a distribution diagram according to an exemplary embodiment of the present invention, and FIG. 1 is a block diagram of a method of detecting a health index of a device according to an exemplary embodiment of the present invention. 14 are diagrams each illustrating a method of detecting a health index of the device illustrated in FIG. 1.
상기 도면에 도시한 바와 같이, 본 발명의 실시예에 따른 분포도를 통한 기기의 건전성 지수 검출방법(100)은 제1정보 수집단계(S10)와, 제1분포도 구축단계(S20)와, 제1구간 설정단계(S30)와, 제2정보 수집단계(S40)와, 기준 값 설정단계(S50)와, 검출단계(S60)와, 출력단계(S70)를 포함하고 있다.As shown in the figure, the method 100 for detecting the health index of a device through a distribution map according to an embodiment of the present invention includes a first information collection step (S10), a first distribution map construction step (S20), and a first It includes a section setting step (S30), a second information collection step (S40), a reference value setting step (S50), a detection step (S60), and an output step (S70).
상기 제1정보 수집단계(S10)는 기기가 정상적인 구동 상태에서 하나의 작업공정을 수행하는데 소요되는 에너지 크기가 시간의 흐름에 따라 변화되는 정보를 측정하되, 그 측정되는 에너지 크기의 변화정보에서 에너지의 크기가 가장 큰 값을 피크(peak) 값으로 하여 수집하는 단계이다.In the first information collection step (S10), the amount of energy required to perform one work process in the normal driving state of the device is measured to be changed over time. This is a step of collecting the value with the largest magnitude as the peak value.
통상적으로 대형 설비에 설치되어 유기적으로 동작하는 기기는 특정 작업공정을 반복적으로 수행하게 되는데, 이때 기기에 소요되는 에너지로 전류(전원), 공급전원의 주파수, 기기에서 발생되는 진동, 소음 등을 선택적으로 사용할 수 있다.Typically, a device installed in a large facility and operating organically performs a specific work process repeatedly, and at this time, the energy required for the device selects the current (power), the frequency of the supply power, the vibration and noise generated from the device. Can be used as.
일 예로, 소재에 구멍을 천공하는 작업공정을 수행하는 천공기와 같은 기기가 작업공정을 수행하는데 소요되는 에너지로 기기로 공급되는 전류를 시간의 흐름에 따라 나타내면, 도 2에 도시된 바와 같은 파형으로 도시된다.As an example, when a device such as a perforator performing a work process of drilling a hole in a material represents the energy required to perform the work process and the current supplied to the device is represented over time, a waveform as shown in FIG. Is shown.
이때, 피크 값은 전류가 가장 크게 형성되는 값을 피크 값으로 하며, 그 피크 값을 상기 제1정보 수집단계(S10)에서 수집하게 된다.In this case, the peak value is the value at which the current is formed the largest as the peak value, and the peak value is collected in the first information collecting step (S10).
상기 제1분포도 구축단계(S20)는 상기 제1정보 수집단계(S10)에서 수집되는 정보를 기반으로 기기에서 반복적으로 수행되는 작업공정 각각에 대하여 피크 값을 모두 수집하고, 그 수집된 피크 값을 기반으로 제1분포도를 구축하되, 설정된 피크 단위 시간 간격으로 기기에서 반복적으로 수행된 동작에 대한 제1분포도를 반복적으로 구축하는 단계이다.The first distribution map construction step (S20) collects all peak values for each of the work processes repeatedly performed in the device based on the information collected in the first information collection step (S10), and collects the collected peak values. In this step, a first distribution map is constructed as a basis, but a first distribution map for an operation repeatedly performed by the device at a set peak unit time interval is repeatedly constructed.
즉, 기기가 반복적으로 작업공정을 수행하게 되면, 도 3에 도시된 바와 같이 반복적으로 피크 값을 수집할 수 있는데, 그 수집되는 다수의 피크 값을 기반으로 제1분포도를 구축하면 도 3과 같다.That is, when the device repeatedly performs the work process, as shown in FIG. 3, peak values may be repeatedly collected. If a first distribution diagram is constructed based on the collected peak values, as shown in FIG. .
여기서, 상기 피크 단위 시간은 적어도 둘 이상의 피크 값이 포함되도록 설정하는 시간으로 기기의 구동조건, 주변환경 등을 고려하여 적게는 수초로 많게는 일, 월, 년 등의 단위로 설정할 수 있다.Here, the peak unit time is a time set to include at least two or more peak values, and may be set in units of as few as several seconds or as many as days, months, and years in consideration of the driving conditions of the device and the surrounding environment.
상기 제1구간 설정단계(S30)는 상기 제1분포도에서 피크 값의 분포 확률이 높은 구간을 피크 평균구간으로 임의로 설정하고, 그 설정된 피크 평균구간 외의 구간 중에서 선택되는 어느 하나의 구간 또는 둘 이상의 구간을 피크 검출구간으로 설정하는 단계이다.In the first section setting step (S30), a section with a high probability of distribution of peak values in the first distribution map is arbitrarily set as a peak mean section, and any one section or two or more sections selected from sections other than the set peak mean section Is the step of setting as the peak detection section.
여기서, 기기가 정상적인 상태에서 분포 확률이 높은 피크 값은 기기의 상태가 다소 안정적인 값으로 볼 수 있으며, 분포 확률이 낮은 피크 값, 즉 피크 값이 너무 크게 형성되거나 반대로 너무 작게 형성된 값은 기기의 상태가 다소 불안정한 값으로 볼 수 있다.Here, a peak value with a high probability of distribution when the device is in a normal state can be viewed as a slightly stable value of the device state, and a peak value with a low distribution probability, that is, a peak value formed too large or conversely, a value formed too small, is the device state. Can be seen as a somewhat unstable value.
따라서, 도 4에 도시된 바와 같이 제1분포도를 피크 평균구간과 피크 검출구간으로 구획하면, 피크 평균구간은 기기가 안정된 상태의 피크 값이 분포된 영역이며, 피크 검출구간은 기기가 다소 불안정한 상태의 피크 값이 분포된 영역이다.Therefore, as shown in FIG. 4, if the first distribution diagram is divided into a peak average section and a peak detection section, the peak mean section is an area in which peak values are distributed in a stable state of the device, and the peak detection section is a state in which the device is somewhat unstable. Is the area in which the peak values of are distributed.
여기서, 상기 피크 검출구간으로 상기 피크 평균구간 외의 모든 구간, 즉 상기 피크 평균구간의 양측 구간을 피크 검출구간으로 선택하였으나, 이렇게 선택된 구간으로 한정하여 상기 피크 검출구간을 선택하는 것은 물론 아니다.Here, all sections other than the peak mean section, that is, both sections of the peak mean section, are selected as the peak detection section as the peak detection section. However, it is not a matter of course that the peak detection section is limited to the selected section as the peak detection section.
상기 제2정보 수집단계(S40)는 상기 제1정보 수집단계(S10)와 제1분포도 구축단계(S20) 및 제1구간 설정단계(S30)에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결한 후, 그 직선의 기울기를 통해 피크 기울기 정보를 수집하는 단계이다.The second information collection step (S40) is performed in the peak detection section of the first distribution map repeatedly collected in the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30). This is a step of arranging the distribution probability values for each other according to the passage of time, connecting the distribution probability values of the arranged peak detection sections with a straight line, and collecting peak slope information through the slope of the straight line.
즉, 반복적으로 제1분포도가 구축 수집되면, 도 5에 도시된 바와 같이 다수의 피크 검출구간에 대한 분포 확률 값이 수집되며, 그 수집된 피크 검출구간의 분포 확률 값을 시간의 흐름에 따라 배치한 후에 직선으로 연결하면 도 5와 같이 나타낼 수 있다.That is, when the first distribution diagram is repeatedly constructed and collected, distribution probability values for a plurality of peak detection intervals are collected as shown in FIG. 5, and distribution probability values of the collected peak detection intervals are arranged according to the passage of time. If connected in a straight line after doing so, it can be represented as shown in FIG. 5.
이때, 상기 피크 검출구간의 분포 확률 값을 연결하는 직선의 기울기 값은 기울기가 상승하는 상승 기울기 값(양수)과 기울기가 하강하는 하강 기울기 값(음수)으로 구분할 수 있지만, 모두 절대값으로 기울기 값을 수치화하여 수집한다.At this time, the slope value of the straight line connecting the distribution probability value of the peak detection section can be classified into a rising slope value (positive number) where the slope rises and a falling slope value (negative number) where the slope falls, but both are absolute values. Are collected by quantifying them.
여기서, 상기 피크 단위 시간은 적어도 둘 이상의 제1분포도의 피크 검출구간의 분포 확률 값이 포함되도록 설정하는 시간으로 기기의 구동조건, 주변환경 등을 고려하여 적게는 수초로 많게는 일, 월, 년 등의 단위로 설정할 수 있음은 물론이다.Here, the peak unit time is a time set to include the distribution probability values of at least two peak detection sections of the first distribution map, and as few as a few seconds in consideration of the driving conditions of the device and the surrounding environment, and as many as days, months, years, etc. Of course, it can be set in units of.
상기 기준 값 설정단계(S50)는 상기 제2정보 수집단계(S40)에서 수집되는 피크 기울기 정보를 기반으로 제1분포도의 피크 검출구간에 대한 피크 기울기에 대한 건전 기준 값과 불량 기준 값을 설정하는 단계이다.In the reference value setting step (S50), a sound reference value and a defect reference value for the peak slope for the peak detection section of the first distribution map are set based on the peak slope information collected in the second information collection step (S40). Step.
여기서, 상기 건전 기준 값은 상기 제1구간 설정단계(S30)에서 설정된 피크 평균구간의 분포 확률 값으로 형성되는 기울기 정보 설정하며, 상기 불량 기준 값은 피크 검출구간의 분포 확률 값으로 형성되는 기울기 정보를 기반으로 설정될 수 있다.Here, the sound reference value is set as slope information formed as a distribution probability value of the peak average section set in the first section setting step (S30), and the defective reference value is slope information formed as a distribution probability value in the peak detection section. It can be set based on.
상기 검출단계(S60)는 기기의 실시간 구동상태에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결하여 피크 기울기 값을 측정하되, 그 측정된 피크 기울기 값과 상기 기준 값 설정단계(S50)에서 설정된 건전 및 불량 기준 값을 비교하여 기기의 건전성 지수 값을 검출하는 것으로, In the detection step (S60), the distribution probability values for the peak detection section of the first distribution diagram that are repeatedly collected in the real-time driving state of the device are arranged over time, and the distribution probability values of the arranged peak detection section are mutually obtained. The peak slope value is measured by connecting with a straight line, and the soundness index value of the device is detected by comparing the measured peak slope value with the healthy and bad reference values set in the reference value setting step (S50),
구획과정(S61)과, 설정과정(S62)과, 검출과정(S63)으로 이루어진다.It consists of a division process (S61), a setting process (S62), and a detection process (S63).
상기 구획과정(S61)은 상기 기준 값 설정단계(S50)에서 설정된 피크 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구간을 적어도 둘 이상의 구간으로 구획하는 과정이다.The partitioning process (S61) is a process of dividing a section between a sound reference value for a peak slope set in the reference value setting step (S50) and a bad reference value into at least two sections.
즉, 도 6에 도시된 바와 같이 상기 건전 기준 값과 불량 기준 값은 서로 값의 (크기)차이가 존재하고, 그 차이만큼 상기 건전 기준 값과 불량 기준 값 사이의 구간이 형성되는데, 이러한 구간을 동일한 간격으로 둘 이상의 구간으로 구획한다.That is, as shown in FIG. 6, there is a difference in (size) between the healthy reference value and the defective reference value, and a section between the healthy reference value and the defective reference value is formed by the difference. It is divided into two or more sections at equal intervals.
여기서, 상기 건전 기준 값과 불량 기준 값 사이의 구획은 후설될 상기 검출과정(S63)에서 기기의 건전성을 얼마나 정밀하게 검출할 것인지에 따라 구간의 구획 횟수를 설정하는데, 일 예로 상기 건전 기준 값과 불량 기준 값 사이를 10개의 구간으로 구획하는 것에 대비하여 100개의 구간으로 구획하는 것이 기기의 건전성을 보다 정밀하게 검출할 수 있음은 물론이다.Here, the number of divisions between the healthy reference value and the defective reference value is set according to how precisely the integrity of the device is to be detected in the detection process (S63) to be described later, for example, the healthy reference value and the defective reference value. It goes without saying that it is possible to more accurately detect the health of the device by dividing it into 100 sections compared to dividing the reference values into 10 sections.
본 발명의 분포도를 통한 기기의 건전성 지수 검출방법(100)에서는 건전 기준 값과 불량 기준 값 사이의 구간을 10개의 구간으로 구획하나, 이러한 개수로 한정하여 구획하는 것은 물론 아니다.In the method 100 for detecting a health index of a device through a distribution map of the present invention, the section between the sound reference value and the defective reference value is divided into 10 sections, but it is not limited to these numbers.
상기 설정과정(S62)은 상기 건전 기준 값과 불량 기준 값 사이의 구획된 구간을 상기 건전 기준 값에서부터 순차적으로 제1구간, 제2구간, …, 제n구간으로 설정하는 동시에, 각각의 구간에 대한 건전성 지수 값을 설정하여 제1건전성 지수 기준표를 구축하는 과정이다.In the setting process (S62), a first section, a second section, ... , In the process of establishing a first soundness index reference table by setting the value of the soundness index for each interval while setting it as the nth section.
즉, 도 7에 도시된 바와 같이 상기 구획과정(S61)에서 상기 건전 기준 값과 불량 기준 값 사이의 구간을 10개의 구간으로 구획되면, 그 구획된 구간을 상기 건전 기준 값에서부터 제1구간, 제2구간, …, 제10구간으로 설정한 후, 그 각각의 구간에 대한 건전성 지수 값을 설정하여 제1건전성 지수 기준표를 구축하는데, 본 발명의 분포도를 통한 기기의 건전성 지수 검출방법(100)에서는 건전성 지수 값을 최소 10부터 최대 100까지로 범위를 한정하고, 그 한정된 건전성 지수 값을 각각의 구간에 부여하여 기기의 건전성을 검출하게 한다.That is, as shown in FIG. 7, when the section between the healthy reference value and the bad reference value is divided into 10 sections in the division process (S61), the divided section is divided into the first section and the first section from the healthy reference value. Section 2,… , After setting the tenth section, the first health index reference table is established by setting the health index value for each section. In the method 100 for detecting the health index of the device through the distribution map of the present invention, the health index value is The range is limited from 10 to 100, and the limited health index value is assigned to each section to detect the health of the device.
여기서, 상기 건전성 지수 값을 10~100으로 범위를 한정하고, 상기 건전성 지수의 값이 크면 기기의 상태가 건전한 것이고, 상기 건전성 지수의 값이 작아지면 기기의 상태가 불량한 것으로 설정하였으나, 이러한 상기 건전성 지수 값의 범위 한정 및 설정은 일 예로 설명하기 위해 임의로 정한 것으로, 상기 건전성 지수 값은 다양한 범위와 설정으로 정해질 수 있음은 물론이다.Here, the health index value is limited to 10 to 100, and if the value of the health index is large, the state of the device is healthy, and if the value of the health index decreases, the state of the device is set to be poor. It goes without saying that the limiting and setting of the index value range is arbitrarily determined to illustrate an example, and the soundness index value may be set in various ranges and settings.
상기 검출과정(S63)은 실시간으로 기기에서 측정 수집되는 제1분포도에서 피크 검출구간의 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결하여 측정되는 피크 기울기 값을 상기 제1건전성 지수 기준표에 적용시켜 측정된 피크 기울기 값이 해당하는 구간을 검출하고, 그 검출된 구간의 건전성 지수 값을 추출하는 과정이다.In the detection process (S63), the distribution probability value of the peak detection section in the first distribution diagram that is measured and collected by the device in real time is arranged over time, and the distribution probability value of the arranged peak detection section is connected with each other in a straight line. This is a process of applying a measured peak slope value to the first soundness index reference table to detect a section corresponding to the measured peak slope value, and extracting a soundness index value of the detected section.
즉, 도 8에 도시된 바와 같이 실시간으로 기기에서 반복적으로 수행되는 작업공정에 대한 피크 값을 기반으로 제1분포도를 구축하고, 그 구축된 제1분포도에 대한 피크 검출구간의 분포 확률 값을 측정 수집하고, 그 수집된 분포 확률 값을 서로 직선으로 연결하여 측정되는 피크 기울기 값을 상기 제1건전성 지수 기준표에 적용시켜 해당하는 구간을 검출하고, 그 검출된 구간에 해당하는 건전성 지수 값을 추출(획득)한다.That is, as shown in Fig. 8, the first distribution map is constructed based on the peak values for the work processes repeatedly performed in the device in real time, and the distribution probability value of the peak detection section for the constructed first distribution map is measured. The collected distribution probability values are connected to each other in a straight line, and the measured peak slope value is applied to the first health index reference table to detect the corresponding section, and extract the health index value corresponding to the detected section ( Obtain).
상기 출력단계(S70)는 상기 검출단계(S60)에서 검출되는 건전성 지수 값을 출력하여 관리자에게 제공하는 단계이다.The output step (S70) is a step of outputting the health index value detected in the detection step (S60) and providing it to the manager.
즉, 상기 검출단계(S60)의 과정을 거쳐 실시간으로 기기의 건전성 지수 값이 추출되면, 그 추출된 건전성 지수 값을 통상의 모니터를 통하여 영상으로 출력함으로써 관리자가 기기의 건전성 상태를 명확하게 인지하여 기기의 건전성에 따라 관리자가 효과적으로 대처(점검/수리)할 수 있도록 유도한다.That is, when the health index value of the device is extracted in real time through the process of the detection step (S60), the extracted health index value is output as an image through a normal monitor, so that the manager clearly recognizes the health status of the device. Depending on the health of the device, the manager is encouraged to respond effectively (check/repair).
한편, 도 9에 도시된 바와 같이 상기 제1정보 수집단계(S10)와 제1분포도 구축단계(S20) 및 제1구간 설정단계(S30)를 통해 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률을 모두 수집하고, 그 수집된 피크 검출구간의 분포 확률 값에 대한 제2분포도를 구축하되, 설정된 분포 단위 시간 간격으로 반복적으로 구축된 제1분포도의 피크 검출구간에 대한 제2분포도를 반복적으로 구축하는 제2분포도 구축단계(S80);와,Meanwhile, as shown in FIG. 9, in the peak detection section of the first distribution map that is repeatedly collected through the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30). After collecting all the distribution probabilities for each of the distribution probabilities, a second distribution map for the distribution probability values of the collected peak detection intervals is constructed, but a second distribution map for the peak detection intervals of the first distribution is repeatedly constructed at set distribution unit time intervals. The second distribution map construction step (S80) to be repeatedly constructed; And,
도 10에 도시된 바와 같이, 상기 제2분포도에서 피크 검출구간의 분포 확률 값의 분포 확률이 높은 구간을 분포 평균구간으로 임의로 설정하고, 그 설정된 분포 평균구간 외의 구간 중에서 선택되는 어느 하나의 구간 또는 둘 이상의 구간을 분포 검출구간으로 설정하는 제2구간 설정단계(S90);와,As shown in FIG. 10, a section having a high distribution probability value of the peak detection section in the second distribution diagram is arbitrarily set as a distribution mean section, and any one section selected from a section other than the set distribution mean section or A second section setting step (S90) of setting two or more sections as a distribution detection section; And,
도 11에 도시된 바와 같이, 상기 제2분포도 구축단계에서 반복적으로 수집되는 제2분포도의 분포 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 분포 검출구간의 분포 확률 값을 서로 직선으로 연결한 후, 그 직선의 기울기를 통해 분포 기울기 정보를 수집하는 제3정보 수집단계(S110);를 더 포함한다.As shown in Fig. 11, distribution probability values for the distribution detection section of the second distribution map repeatedly collected in the second distribution map construction step are arranged over time, and the distribution probability value of the arranged distribution detection section After connecting to each other in a straight line, a third information collection step (S110) of collecting distribution slope information through the slope of the straight line; further includes.
여기서, 상기 분포 단위 시간은 적어도 둘 이상의 제1분포도의 피크 검출구간의 분포 확률 값이 포함되도록 설정하는 시간으로 기기의 구동조건, 주변환경 등을 고려하여 적게는 수초로 많게는 일, 월, 년 등의 단위로 설정할 수 있음은 물론이며, 상기 제2분포도는 상기 제1분포도에서 피크 검출구간에 해당하는 기기의 상태가 다소 불안정한 값으로 구축되는데, 이때 상기 제2분포도의 분포 검출구간은 더욱 기기의 상태가 불안정한 값들이 분포된 구간으로 볼 수 있다.Here, the distribution unit time is a time set to include the distribution probability values of at least two peak detection sections of the first distribution map, and as few as a few seconds in consideration of the driving conditions of the device and the surrounding environment, and as many as days, months, years, etc. Of course, the second distribution diagram is constructed as a value in which the state of the device corresponding to the peak detection section in the first distribution diagram is somewhat unstable. In this case, the distribution detection section of the second distribution diagram is further It can be seen as a section in which values of unstable state are distributed.
그런 후, 상기 기준 값 설정단계(S50)에서는 상기 제3정보 수집단계(S110)에서 수집되는 분포 기울기 정보를 기반으로 제2분포도의 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값을 설정하고,Then, in the reference value setting step (S50), the sound reference value and the defective reference value for the distribution gradient of the distribution detection section of the second distribution map are determined based on the distribution gradient information collected in the third information collection step (S110). Set up,
상기 검출단계(S60)에서는 기기의 실시간 구동상태에서 반복적으로 수집되는 제2분포도의 분포 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 분포 검출구간의 분포 확률 값을 서로 직선으로 연결하여 분포 기울기 값을 측정하되, 그 측정된 분포 기울기 값과 상기 기준 값 설정단계(S50)에서 설정된 분포 기울기에 대한 건전 및 불량 기준 값을 비교하여 기기의 건전성 지수 값을 아래와 같이 검출한다.In the detection step (S60), the distribution probability values for the distribution detection section of the second distribution map that are repeatedly collected in the real-time driving state of the device are arranged over time, and the distribution probability values of the arranged distribution detection section are each other. The distribution gradient value is measured by connecting with a straight line, and the health index value of the device is detected as follows by comparing the measured distribution gradient value with the healthy and defective reference values for the distribution gradient set in the reference value setting step (S50). .
먼저, 도 12에 도시된 바와 같이 상기 검출단계(S60)의 상기 구획과정(S61)은 상기 기준 값 설정단계(S50)에서 설정된 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구간을 적어도 둘 이상의 구간으로 구획하고,First, as shown in FIG. 12, the partitioning process (S61) of the detection step (S60) is performed between the sound reference value and the defective reference value for the distribution slope of the distribution detection section set in the reference value setting step (S50). Divide a section into at least two or more sections,
도 13에 도시된 바와 같이, 상기 설정과정(S62)은 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구획된 구간을 상기 건전 기준 값에서부터 순차적으로 제1구간, 제2구간, …, 제n구간으로 설정하는 동시에, 각각의 구간에 대한 건전성 지수 값을 설정하여 제2건전성 지수 기준표를 구축한다.As shown in FIG. 13, in the setting process (S62), the first section and the second section are sequentially divided between the sound reference value and the bad reference value for the distribution slope of the distribution detection section. ,… , The second health index reference table is constructed by setting the nth section and setting the health index value for each section.
여기서, 설명의 편의를 위해 상기 제2건전성 지수 기준표를 상기 제1건정성 지수 기준표와 동일하게 구간을 구획하고 건전성 지수 값을 설정하였으나, 상기 제2건전성 지수 기준표 역시 상기 제1건전성 지수 기준표와 같이 다양한 구간과 건전성 지수 값으로 설정될 수 있음은 물론이다.Here, for convenience of explanation, the second soundness index reference table is divided into sections in the same manner as the first soundness index reference table, and a soundness index value is set, but the second soundness index reference table is also the same as the first soundness index reference table. It goes without saying that it can be set to various intervals and health index values.
도 14에 도시된 바와 같이, 상기 검출과정(S63)은 기기의 실시간 구동상태에서 분포 단위 시간 내에 반복적으로 구축되는 제1분포도의 피크 검출구간에 대한 분포 확률 값의 제2분포도의 분포 검출구간의 분포 확률 값을 서로 직선으로 연결한 분포 기울기 값을 상기 제2건전성 지수 기준표에 적용시켜 측정된 분포 기울기 값이 해당하는 구간을 검출하고, 그 검출된 구간의 건전성 지수 값을 추출하여 상기 출력단계(S70)에서 출력되게 함으로, 관리자가 기기의 건전성 상태를 명확하게 인지하여 기기의 건전성에 따라 기기의 효과적인 관리할 수 있도록 유도한다.As shown in Fig. 14, the detection process (S63) is a distribution detection section of the second distribution diagram of the distribution probability value for the peak detection section of the first distribution diagram that is repeatedly constructed within a distribution unit time in the real-time driving state of the device. The distribution gradient value obtained by connecting the distribution probability values in a straight line is applied to the second health index reference table to detect the section corresponding to the measured distribution gradient value, and extracts the health index value of the detected section, and the output step ( By outputting at S70), the manager clearly recognizes the health status of the device and induces effective management of the device according to the health of the device.
여기서, 상기 검출단계(S60)는 실시간으로 검출되는 기기의 제1분포도의 피크 검출구간의 분포 확률에 대한 피크 기울기 값이 적용되는 제1건전성 지시 기준표에 의한 기기의 건전성 지수 값과, 기기의 제2분도포의 분포 검출구간의 분포 확률에 대한 분포 기울기 값이 적용되는 제2건전성 지수 기준표에 의한 기기의 건전성 지수 값을 각각 검출하여 상기 출력단계(S70)를 통해 독립적으로 출력되도록 하거나, 그 검출된 각각의 건전성 지수 값을 평균하여 하나의 평균 건전성 지수 값으로 검출하여 상기 출력단계(S70)를 통해 단독으로 출력하여 관리자에게 제공할 수 있음은 물론이다.Here, in the detection step (S60), the health index value of the device according to the first health indicator reference table to which the peak slope value for the distribution probability of the peak detection section of the first distribution map of the device detected in real time is applied, Each detection of the health index value of the device according to the second health index reference table to which the distribution slope value for the distribution probability of the distribution detection section of the two-distribution distribution is applied is independently output through the output step (S70), or detection thereof It goes without saying that it is possible to average each of the generated health index values, detect them as one average health index value, and output them alone through the output step (S70) and provide them to the administrator.
상기와 같은 과정으로 기기의 건전성을 검출하는 본 발명의 분포도를 통한 기기의 건전성 지수 검출방법(100)은 기기가 작업공정을 수행하는데 소요되는 에너지 크기의 변화를 기반으로 피크 값을 추출하고, 그 추출된 피크 값에 분포도를 구축하고, 그 구축된 분포도에서 분포 확률이 낮고 다소 높은 위험성을 갖는 검출구간의 분포 확률의 변화를 기반으로 건전성 지수 기준표를 구축한 후, 기기로부터 실시간 수집되는 분포도에 대한 검출구간의 분포 확률 값의 기울기 정보를 건전성 지수 기준표에 적용하여 실시간으로 기기의 건전성을 나타내는 건전성 지수 값을 출력하여 관리자에게 제공함으로, 관리자는 건전성 지수를 통해 기기의 실시간 건전성을 명확하게 인지하여 기기의 점검이나 관리에 대한 계획을 자체적으로 수립할 수 있어 기기의 전반적인 관리를 매우 능동적이고 안정적으로 수행하여 기기의 갑작스런 고장으로 인한 안전사고 및 금전적인 손실을 대폭 절감할 수 있는 효과가 있다.In the method 100 for detecting the health of the device through the distribution diagram of the present invention, which detects the health of the device through the above process, the peak value is extracted based on the change in the amount of energy required for the device to perform the work process, and After constructing a distribution map on the extracted peak values, and constructing a health index reference table based on the change in the distribution probability of the detection section with a low distribution probability and a somewhat high risk in the constructed distribution map, the distribution map collected in real time from the device By applying the slope information of the distribution probability value of the detection section to the health index reference table, the health index value representing the health of the device is output to the manager in real time, and the manager clearly recognizes the real time health of the device through the health index. Since it is possible to establish a plan for the inspection or management of the device itself, the overall management of the device can be performed very actively and stably, thereby significantly reducing safety accidents and financial losses due to sudden failure of the device.
또한, 기기에서 건전성을 검색하기 위해 다양한 검출조건을 제시하고, 그 검출조건을 기반으로 기기의 건전성을 검출함으로, 기기의 건전성을 매우 정밀하게 검출할 수 있을 뿐만 아니라, 검출된 기기의 건전성에 대한 우수한 신뢰도를 확보할 수 있는 효과가 있다.In addition, by presenting various detection conditions to search for the health of the device, and by detecting the health of the device based on the detection conditions, not only the health of the device can be detected very precisely, but also the health of the detected device can be There is an effect of securing excellent reliability.
본 발명은 첨부된 도면에 도시된 실시예를 참고로 설명되었으나 이는 예시적인 것으로 상술한 실시예에 한정되지 않으며, 당해 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 실시예가 가능하다는 점을 이해할 수 있을 것이다. 또한, 본 발명의 사상을 해치지 않는 범위 내에서 당업자에 의한 변형이 가능함은 물론이다. 따라서, 본 발명에서 권리를 청구하는 범위는 상세한 설명의 범위 내로 정해지는 것이 아니라 후술되는 청구범위와 이의 기술적 사상에 의해 한정될 것이다.The present invention has been described with reference to the embodiments shown in the accompanying drawings, but these are illustrative and are not limited to the above-described embodiments, and various modifications and equivalent embodiments are possible from those of ordinary skill in the art. You will be able to understand the point. In addition, it goes without saying that modifications can be made by those skilled in the art within a range that does not impair the spirit of the present invention. Therefore, the scope of claiming the rights in the present invention is not defined within the scope of the detailed description, but will be limited by the claims and the technical spirit thereof to be described later.

Claims (4)

  1. 기기가 정상적인 구동 상태에서 하나의 작업공정을 수행하는데 소요되는 에너지 크기가 시간의 흐름에 따라 변화되는 정보를 측정하되, 그 측정되는 에너지 크기의 변화정보에서 에너지의 크기가 가장 큰 값을 피크(peak) 값으로 하여 수집하는 제1정보 수집단계(S10);In the normal operation state of the device, the amount of energy required to perform a work process is measured to change over time, and the value of the largest energy value from the measured energy change information is peaked (peak). ) A first information collection step (S10) of collecting as a value;
    상기 제1정보 수집단계(S10)에서 수집되는 정보를 기반으로 기기에서 반복적으로 수행되는 작업공정 각각에 대하여 피크 값을 모두 수집하고, 그 수집된 피크 값을 기반으로 제1분포도를 구축하되, 설정된 피크 단위 시간 간격으로 기기에서 반복적으로 수행된 동작에 대한 제1분포도를 반복적으로 구축하는 제1분포도 구축단계(S20);Based on the information collected in the first information collection step (S10), all peak values are collected for each of the work processes repeatedly performed in the device, and a first distribution map is constructed based on the collected peak values. A first distribution map construction step (S20) of repeatedly building a first distribution map for operations repeatedly performed by the device at peak unit time intervals;
    상기 제1분포도에서 피크 값의 분포 확률이 높은 구간을 피크 평균구간으로 임의로 설정하고, 그 설정된 피크 평균구간 외의 구간 중에서 선택되는 어느 하나의 구간 또는 둘 이상의 구간을 피크 검출구간으로 설정하는 제1구간 설정단계(S30);A first section in which a section with a high probability of distribution of peak values in the first distribution map is arbitrarily set as a peak mean section, and any one section or two or more sections selected from sections other than the set peak mean section is set as a peak detection section Setting step (S30);
    상기 제1정보 수집단계(S10)와 제1분포도 구축단계(S20) 및 제1구간 설정단계(S30)에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결한 후, 그 직선의 기울기를 통해 피크 기울기 정보를 수집하는 제2정보 수집단계(S40);The distribution probability value for the peak detection section of the first distribution map that is repeatedly collected in the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30) is determined according to the passage of time. A second information collecting step (S40) of arranging and connecting the distribution probability values of the arranged peak detection sections with each other in a straight line, and collecting peak slope information through the slope of the straight line;
    상기 제2정보 수집단계(S40)에서 수집되는 피크 기울기 정보를 기반으로 제1분포도의 피크 검출구간에 대한 피크 기울기에 대한 건전 기준 값과 불량 기준 값을 설정하는 기준 값 설정단계(S50);A reference value setting step (S50) of setting a sound reference value and a defective reference value for the peak slope of the peak detection section of the first distribution diagram based on the peak slope information collected in the second information collecting step (S40);
    기기의 실시간 구동상태에서 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결하여 피크 기울기 값을 측정하되, 그 측정된 피크 기울기 값과 상기 기준 값 설정단계(S50)에서 설정된 건전 및 불량 기준 값을 비교하여 기기의 건전성 지수 값을 검출하는 검출단계(S60); 및The distribution probability value for the peak detection section of the first distribution diagram, which is repeatedly collected in the real-time driving state of the device, is arranged over time, and the distribution probability values of the arranged peak detection section are connected in a straight line to the peak slope value. A detection step (S60) of measuring the measured peak slope value and detecting a health index value of the device by comparing the sound and bad reference values set in the reference value setting step (S50); And
    상기 검출단계(S60)에서 검출되는 건전성 지수 값을 출력하여 관리자에게 제공하는 출력단계(S70);를 포함하여 이루어지되,And an output step (S70) of outputting the value of the health index detected in the detection step (S60) and providing it to the administrator,
    상기 피크 단위 시간은 적어도 둘 이상의 작업공정을 포함하는 시간으로 설정되는 것을 특징으로 하는 분포도를 통한 기기의 건전성 지수 검출방법.The peak unit time is set as a time including at least two working processes.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 검출단계(S60)는,The detection step (S60),
    상기 기준 값 설정단계(S50)에서 설정된 피크 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구간을 적어도 둘 이상의 구간으로 구획하는 구획과정(S61)과,A partitioning process (S61) of dividing a section between a healthy reference value and a bad reference value for the peak slope set in the reference value setting step (S50) into at least two or more sections,
    상기 건전 기준 값과 불량 기준 값 사이의 구획된 구간을 상기 건전 기준 값에서부터 순차적으로 제1구간, 제2구간, …, 제n구간으로 설정하는 동시에, 각각의 구간에 대한 건전성 지수 값을 설정하여 제1건전성 지수 기준표를 구축하는 설정과정(S62)과,The divided section between the sound reference value and the bad reference value is sequentially from the sound reference value to a first section, a second section, ... , A setting process (S62) of establishing a first health index reference table by setting a health index value for each section while setting the nth section, and
    실시간으로 기기에서 측정 수집되는 제1분포도에서 피크 검출구간의 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 피크 검출구간의 분포 확률 값을 서로 직선으로 연결하여 측정되는 피크 기울기 값을 상기 제1건전성 지수 기준표에 적용시켜 측정된 피크 기울기 값이 해당하는 구간을 검출하고, 그 검출된 구간의 건전성 지수 값을 추출하는 검출과정(S63)을 포함하여 이루어지는 것을 특징으로 하는 분포도를 통한 기기의 건전성 지수 검출방법.In the first distribution diagram measured and collected in real time, the distribution probability value of the peak detection section is arranged over time, and the peak slope value measured by connecting the distribution probability value of the arranged peak detection section with each other in a straight line is recalled. The device through a distribution diagram, characterized in that it includes a detection process (S63) of detecting a section corresponding to the measured peak slope value by applying it to the first health index reference table, and extracting the health index value of the detected section. Method of detecting health index.
  3. 제 2 항에 있어서,The method of claim 2,
    상기 제1정보 수집단계(S10)와 제1분포도 구축단계(S20) 및 제1구간 설정단계(S30)를 통해 반복적으로 수집되는 제1분포도의 피크 검출구간에 대한 분포 확률을 모두 수집하고, 그 수집된 피크 검출구간의 분포 확률 값에 대한 제2분포도를 구축하되, 설정된 분포 단위 시간 간격으로 반복적으로 구축된 제1분포도의 피크 검출구간에 대한 제2분포도를 반복적으로 구축하는 제2분포도 구축단계(S80);와,Collect all the distribution probabilities for the peak detection section of the first distribution map that is repeatedly collected through the first information collection step (S10), the first distribution map construction step (S20), and the first section setting step (S30), and A second distribution map construction step of repeatedly constructing a second distribution map for the distribution probability values of the collected peak detection intervals, but repeatedly constructing a second distribution map for the peak detection intervals of the first distribution map repeatedly constructed at set distribution unit time intervals. (S80); Wow,
    상기 제2분포도에서 피크 검출구간의 분포 확률 값의 분포 확률이 높은 구간을 분포 평균구간으로 임의로 설정하고, 그 설정된 분포 평균구간 외의 구간 중에서 선택되는 어느 하나의 구간 또는 둘 이상의 구간을 분포 검출구간으로 설정하는 제2구간 설정단계(S90);와,In the second distribution map, a section with a high distribution probability value of the peak detection section is arbitrarily set as a distribution mean section, and any one section or two or more sections selected from a section other than the set distribution mean section is used as a distribution detection section. Setting the second section setting step (S90); And,
    상기 제2분포도 구축단계에서 반복적으로 수집되는 제2분포도의 분포 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 분포 검출구간의 분포 확률 값을 서로 직선으로 연결한 후, 그 직선의 기울기를 통해 분포 기울기 정보를 수집하는 제3정보 수집단계(S110);를 더 포함하되,After arranging the distribution probability values for the distribution detection section of the second distribution map repeatedly collected in the second distribution map construction step over time, and connecting the distribution probability values of the arranged distribution detection sections with each other in a straight line, The third information collection step (S110) of collecting distribution gradient information through the slope of the straight line; further includes,
    상기 기준 값 설정단계(S50)는 상기 제3정보 수집단계(S110)에서 수집되는 분포 기울기 정보를 기반으로 제2분포도의 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값을 설정하며,In the reference value setting step (S50), based on the distribution gradient information collected in the third information collecting step (S110), a sound reference value and a defective reference value for the distribution gradient of the distribution detection section of the second distribution map are set,
    상기 검출단계(S60)는 기기의 실시간 구동상태에서 반복적으로 수집되는 제2분포도의 분포 검출구간에 대한 분포 확률 값을 시간의 흐름에 따라 배치하고, 그 배치된 분포 검출구간의 분포 확률 값을 서로 직선으로 연결하여 분포 기울기 값을 측정하되, 그 측정된 분포 기울기 값과 상기 기준 값 설정단계(S50)에서 설정된 분포 기울기에 대한 건전 및 불량 기준 값을 비교하여 기기의 건전성 지수 값을 검출하도록 하되,In the detection step (S60), the distribution probability values for the distribution detection section of the second distribution map that are repeatedly collected in the real-time driving state of the device are arranged over time, and the distribution probability values of the arranged distribution detection section are mutually matched. The distribution gradient value is measured by connecting with a straight line, and the health index value of the device is detected by comparing the measured distribution gradient value with the healthy and defective reference values for the distribution gradient set in the reference value setting step (S50),
    상기 분포 단위 시간은 적어도 둘 이상의 제1분포도를 포함하는 시간으로 설정되는 것을 특징으로 하는 분포도를 통한 기기의 건전성 지수 검출방법.The distribution unit time is set to a time including at least two or more first distribution maps.
  4. 제 3 항에 있어서,The method of claim 3,
    상기 검출단계(S60)의 상기 구획과정(S61)은 상기 기준 값 설정단계(S50)에서 설정된 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구간을 적어도 둘 이상의 구간으로 구획하고,The division process (S61) of the detection step (S60) divides the section between the sound reference value and the bad reference value for the distribution slope of the distribution detection section set in the reference value setting step (S50) into at least two or more sections, ,
    상기 설정과정(S62)은 분포 검출구간의 분포 기울기에 대한 건전 기준 값과 불량 기준 값 사이의 구획된 구간을 상기 건전 기준 값에서부터 순차적으로 제1구간, 제2구간, …, 제n구간으로 설정하는 동시에, 각각의 구간에 대한 건전성 지수 값을 설정하여 제2건전성 지수 기준표를 구축하고,In the setting process (S62), the divided section between the sound reference value and the bad reference value for the distribution slope of the distribution detection section is sequentially set from the sound reference value to the first section, the second section, ... , The second soundness index reference table is established by setting the soundness index value for each interval while setting it as the nth section,
    상기 검출과정(S63)은 기기의 실시간 구동상태에서 분포 단위 시간 내에 반복적으로 구축되는 제1분포도의 피크 검출구간에 대한 분포 확률 값의 제2분포도의 분포 검출구간의 분포 확률 값을 서로 직선으로 연결한 분포 기울기 값을 상기 제2건전성 지수 기준표에 적용시켜 측정된 분포 기울기 값이 해당하는 구간을 검출하고, 그 검출된 구간의 건전성 지수 값을 추출하는 것을 특징으로 하는 분포도를 통한 기기의 건전성 지수 검출방법.In the detection process (S63), the distribution probability values of the distribution detection section of the second distribution diagram of the distribution probability values for the peak detection section of the first distribution map repeatedly constructed within the distribution unit time in the real-time driving state of the device are connected with each other in a straight line. Detecting the health index of a device through a distribution chart, characterized in that a section corresponding to the measured distribution gradient value is detected by applying one distribution gradient value to the second health index reference table, and extracting the health index value of the detected section. Way.
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