WO2021057949A1 - Vehicle and axle thereof, and differential - Google Patents

Vehicle and axle thereof, and differential Download PDF

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Publication number
WO2021057949A1
WO2021057949A1 PCT/CN2020/118037 CN2020118037W WO2021057949A1 WO 2021057949 A1 WO2021057949 A1 WO 2021057949A1 CN 2020118037 W CN2020118037 W CN 2020118037W WO 2021057949 A1 WO2021057949 A1 WO 2021057949A1
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WO
WIPO (PCT)
Prior art keywords
switching
rolling
follower
rolling cage
cage
Prior art date
Application number
PCT/CN2020/118037
Other languages
French (fr)
Chinese (zh)
Inventor
邓正常
李利
Original Assignee
赛格威科技有限公司
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Filing date
Publication date
Application filed by 赛格威科技有限公司 filed Critical 赛格威科技有限公司
Publication of WO2021057949A1 publication Critical patent/WO2021057949A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/06Differential gearings with gears having orbital motion
    • F16H48/08Differential gearings with gears having orbital motion comprising bevel gears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing
    • B60K17/165Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing provided between independent half axles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/20Arrangements for suppressing or influencing the differential action, e.g. locking devices

Definitions

  • the present disclosure relates to the field of vehicle technology, in particular to a vehicle and its axle and differential.
  • the axle of the vehicle generally adopts the planetary differential structure, but the planetary differential structure has the following problems: the input power cannot be cut off, and the transfer case must be added when the transfer is required.
  • the existing transfer case structure is in combination and disconnection. There is also a chance of top gear or seizure when opening, resulting in poor transfer effect; and when the sliding force on one side is lost, the other side has no power output; to solve the power loss, a differential lock structure is added, which leads to a comparison of the planetary differential structure Complicated, the existing Fangrong differential lock mechanism has a chance of top gear or seizure during coupling and disengagement, and the differential locking effect is poor. Based on this, a vehicle with the aforementioned planetary differential structure will lead to poor drivability and poor driving experience for the driver.
  • an object of the present disclosure is to provide a differential that is stable in engagement and does not cause top gears or seizures, so that the driveability of the vehicle can be ensured.
  • the present disclosure further proposes an axle.
  • the present disclosure further proposes a vehicle.
  • a driving gear a driven disk, the driven disk is provided with a driven gear, the driven gear meshes with the driving gear, the driven disk is hollow and the inner peripheral surface is The first contact surface; two half-shaft connecting heads, the two half-shaft connecting heads are arranged inside the driven disk and are arranged axially spaced apart, and the outer peripheral surface of the half-shaft connecting head is the second contact surface, One of the first contact surface and the second contact surface is a toroidal surface and the other is a polygonal surface formed by successively connecting a plurality of surfaces; two sets of joining devices, the two sets of joining devices are connected with two A one-to-one correspondence between the half-shaft connecting heads and they are all arranged in the driven disk, and each group of the joining devices includes: a rolling element, a rolling cage, a switching active part, a switching driven part, and a first elastic reset mechanism , The rolling elements are multiple and arranged on the rolling cage, and the multiple rolling elements are arranged in
  • the driven disc rotates relative to the half-shaft connecting head, and when the rolling element is at the engagement position, the follower
  • the movable disc rotates synchronously with the half-shaft connector
  • the switching follower is arranged on the rolling cage, and the switching active part selectively drives the switching follower to drive the rolling cage to move, Thereby driving the rolling element to move along the corresponding surface to make the rolling element move from the separation position to the engaging position, and the first elastic reset mechanism is used to restore the rolling element from the engaging position To the separation position.
  • the active part and the first elastic reset mechanism can control the switch from the two-wheel drive mode to the four-wheel drive mode and the switch from the four-wheel drive mode to the two-wheel drive mode.
  • the differential set in this way can be switched by different controls to enable the engagement device Flexible switching and good switching stability.
  • the switching active part is an electromagnetic part
  • the switching follower is a metal part
  • the switching active part absorbs the switching follower when the switch is energized, so that the switching slave
  • the moving member drives the rolling cage to move, thereby causing the rolling member to move from the separated position to the engaged position.
  • the rolling member is located at the separated position.
  • the switching follower is provided with a first limiting portion, and the outer side of the rolling cage is provided with a second limiting portion, and the first limiting portion is connected to the second limiting portion.
  • the position portion is circumferentially limited and allows the switching follower to move axially relative to the rolling cage, thereby driving the rolling cage to move in the circumferential direction.
  • the switching driver is located on the axially outer side of the switching follower and provides magnetic attraction force in the direction of movement of the switching follower and the half-shaft connector in the opposite direction, so that the The rolling cage drives the rolling element to rotate.
  • the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the switching follower and extending toward the rolling cage
  • the second limiting portion includes first grooves arranged on the outer ring of the rolling cage on the side facing the switching follower and spaced in the circumferential direction, a plurality of the first protrusions and a plurality of the first grooves. The grooves are matched one by one.
  • the axle further includes a housing, and the switching active part is fixed to the housing.
  • each surface of the polygonal surface is a flat surface
  • each rolling element has one separation position and two engagement positions, and the separation position is located between the two engagement positions.
  • the first elastic reset mechanism includes: a first elastic member and a first limiting member, and the first limiting member is fitted on the inner circumference of the rolling cage and interacts with the rolling cage.
  • the holder rotates synchronously, the first elastic member is sleeved on the half-shaft connecting head, and both ends are respectively matched with the first limiting member and the half-shaft connecting head.
  • the first limiting member is provided with a plurality of circumferentially spaced second protrusions extending radially outward, and the inner ring of the rolling cage is facing the first limiting member.
  • One side of the piece is provided with a plurality of circumferentially spaced second grooves, and the plurality of second protrusions and the plurality of second grooves are matched in a one-to-one correspondence.
  • the first limiting member is configured in a sheet shape and is provided with a first avoiding groove on the outer periphery
  • the half-shaft connector is correspondingly provided with a second avoiding groove
  • two of the first elastic member Both ends abut on the side walls corresponding to the first avoiding groove and the second avoiding groove at the same time.
  • the differential according to the present disclosure includes: a driven disk, which has a hollow interior and a first contact surface on its inner peripheral surface; and a half-shaft connector, which is provided on the driven disk Inside, the outer peripheral surface of the semi-axial connector is a second contact surface, one of the first contact surface and the second contact surface is a toroidal surface and the other is formed by connecting multiple surfaces in sequence A polygonal surface; an engagement device, the engagement device corresponds to the half-shaft connector and is arranged in the driven plate, the engagement device includes: a rolling member, a rolling cage, a switching active member and a switching driven member, The rolling elements are multiple and are arranged on the rolling cage, and the multiple rolling elements are arranged in a one-to-one correspondence with the multiple surfaces of the polygonal surface, and can move along the corresponding surface, so as to interact with the
  • the annular surface has a separation position and an engagement position.
  • the driven disc rotates relative to the half-shaft connecting head.
  • the follower The disk rotates synchronously with the half-shaft connector, the switching follower is arranged on the rolling cage, and the switching driving member selectively drives the switching follower to drive the rolling cage to move, thereby The rolling element is driven to move along the corresponding surface to move the rolling element from the separation position to the engagement position.
  • the switching active part is an electromagnetic part
  • the switching follower is a metal part
  • the switching active part absorbs the switching follower when the switch is energized, so that the switching slave
  • the moving member drives the rolling cage to move, thereby causing the rolling member to move from the separated position to the engaged position.
  • the rolling member is located at the separated position.
  • the switching follower is provided with a first limiting portion, and the outer side of the rolling cage is provided with a second limiting portion, and the first limiting portion is connected to the second limiting portion.
  • the position portion is circumferentially limited and allows the switching follower to move axially relative to the rolling cage, thereby driving the rolling cage to move in the circumferential direction.
  • the switching driver is located on the axially outer side of the switching follower and provides magnetic attraction force in the direction of movement of the switching follower and the half-shaft connector in the opposite direction, so that the The rolling cage drives the rolling element to rotate.
  • the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the switching follower and extending toward the rolling cage
  • the second limiting portion includes first grooves arranged on the outer ring of the rolling cage on the side facing the switching follower and spaced in the circumferential direction, a plurality of the first protrusions and a plurality of the first grooves. The grooves are matched one by one.
  • the differential further includes: a first elastic reset mechanism, the first elastic reset mechanism includes: a first elastic member and a first limiting member, the first limiting member cooperates On the inner circumference of the rolling cage and rotating synchronously with the rolling cage, the first elastic member is sleeved on the half-shaft connecting head, and both ends are respectively fitted to the first limiting member and the On the half shaft connection head.
  • a first elastic reset mechanism includes: a first elastic member and a first limiting member, the first limiting member cooperates On the inner circumference of the rolling cage and rotating synchronously with the rolling cage, the first elastic member is sleeved on the half-shaft connecting head, and both ends are respectively fitted to the first limiting member and the On the half shaft connection head.
  • the first limiting member is provided with a plurality of circumferentially spaced second protrusions extending radially outward, and the inner ring of the rolling cage is facing the first limiting member.
  • One side of the piece is provided with a plurality of circumferentially spaced second grooves, and the plurality of second protrusions and the plurality of second grooves are matched in a one-to-one correspondence.
  • the first limiting member is configured in a sheet shape and is provided with a first avoiding groove on the outer periphery
  • the half-shaft connector is correspondingly provided with a second avoiding groove
  • two of the first elastic member Both ends abut on the side walls corresponding to the first avoiding groove and the second avoiding groove at the same time.
  • the axle of the vehicle according to the present disclosure includes: the differential gear; an axle body, the axle body is respectively fitted in the two half-shaft connecting heads.
  • the vehicle according to the present disclosure includes the axle of the vehicle.
  • Fig. 1 is a schematic diagram of a driving system of a vehicle according to an embodiment of the present invention
  • Fig. 2 is a schematic diagram of a controller connecting an engagement device and a differential lock device according to an embodiment of the present utility model
  • Figure 3 is a cross-sectional view of a front differential according to an embodiment of the present invention.
  • Figure 4 is a cross-sectional view of the two front axle connectors in the front axle
  • Figure 5 is a cross-sectional view of the rolling element in the front axle at a separated position
  • Figure 6 is a cross-sectional view of the rolling element in the front axle at the joint position
  • Figure 7 is a front view of the front half shaft connector
  • Figure 8 is a perspective view of the front half shaft connector
  • Figure 9 is a front view of the switching follower of the engagement device.
  • Figure 10 is a perspective view of a switching follower of the engagement device
  • Figure 11 is a front view of the rolling cage of the joining device
  • Figure 12 is a perspective view of the rolling cage of the joining device
  • Figure 13 is a schematic diagram of the cooperation between the front half shaft connector and the rolling retainer
  • Fig. 14 is an enlarged view of area B in Fig. 13;
  • Figure 15 is a schematic diagram of the cooperation of the rolling cage and the first limiting member
  • Figure 16 is a schematic diagram of the cooperation of the rolling cage and the switching follower
  • Figure 17 is a schematic diagram of a first elastic member
  • Figure 18 is a cross-sectional view of the rear differential
  • Figure 19 is a cross-sectional view of the rear differential with respect to the differential lock device
  • Figure 20 is a cross-sectional view of the rolling element in the rear axle at a separated position
  • Figure 21 is a cross-sectional view of the rolling element in the rear axle at the engaged position
  • Figure 22 is a schematic diagram of a mating piece
  • Figure 23 is a schematic diagram of a switching follower of a differential lock device
  • Figure 24 is a schematic diagram of the second limiting member of the differential lock device
  • Figure 25 is a schematic diagram of the cooperation between the mating piece and the rolling cage
  • FIG. 26 is an enlarged view of area C in FIG. 25;
  • Figure 27 is a schematic diagram of the cooperation of the rolling cage and the second limiting member in the differential lock device
  • Figure 28 is a schematic diagram of the cooperation between the switching follower and the rolling cage in the differential lock device
  • Figure 29 is a cross-sectional view of the joint device in the front axle
  • Figure 30 is a cross-sectional view in the direction of A-A in Figure 29;
  • Figure 31 is a perspective view of the end cap
  • Fig. 32 is a schematic diagram of steps of a driving method of a vehicle according to an embodiment of the present invention.
  • FIG. 33 is a schematic diagram of steps of a driving method of a vehicle according to another embodiment of the present invention.
  • Drive system 1000 power plant 100; output shaft 110; front driving gear 111; rear driving gear 112; front axle 200; front driven disc 210; front disc body 211; front driven gear 212; front half shaft 220; front half shaft connection Head 221; second avoidance groove 2211; shaft hole 222; plane 223; joining device 230; first rolling member 231; first rolling cage 232; first groove 2321; second groove 2322; first switching active member 233; first switching follower 234; first protrusion 2341; cutting portion 2342; spacing groove 2343; first elastic reset mechanism 235; first elastic member 2351; first limiting member 2352; second protrusion 2353; First stop 2354; first avoidance groove 2355; shaft sleeve 236; partition 237; bowl plug 238; front speed sensor 240; front differential 250; housing 260; main oil chamber 261; primary separation chamber 262; secondary separation chamber 263; breathing port 264; oil return groove 265; air outlet channel 266; return channel 267; oil retaining wall 268; hose 2
  • the driving system 1000 of a vehicle will be described below with reference to FIGS. 1 to 30.
  • the driving system 1000 provides power for the vehicle and drives the wheels to travel on the road.
  • the vehicle may be an all-terrain vehicle.
  • the drive system 1000 of the vehicle may include: a power plant 100, a front axle 200, a front wheel 300, a rear axle 400, a rear wheel 500 and a controller 600, and the vehicle also It may include: a frame.
  • the power plant 100, the front axle 200, the rear axle 400, and the controller 600 are all arranged on the frame.
  • the front axle 200 and the rear axle 400 are arranged at intervals between the front and rear axles, and the power plant 100 may be arranged on the front axle 200.
  • a reasonable arrangement position can also be selected according to the actual structure of the frame.
  • Front wheels 300 are respectively provided at both ends of the front axle 200, and rear wheels 500 are respectively provided at both ends of the rear axle 400.
  • the controller 600 can control whether the power plant 100 is engaged with the front axle 200 for power transmission.
  • the power plant 100 has an output shaft 110, and there may be two output shafts 110, and the two output shafts 110 respectively transmit power to the front axle 200 and the rear axle 400.
  • the power plant 100 has multiple options.
  • the power plant 100 can be a fuel engine; for another example, the power plant 100 can be a motor, and the motor can be a motor generator; for another example, the power plant 100 can be a fuel engine and a motor.
  • the motor can be fixed on the left or right side of the fuel engine, where the fuel engine can be fixed on the bottom of the frame, and the motor can be fixed on the right side of the fuel engine.
  • the front axle 200 includes: a front driven disc 210, a front half shaft 220, a coupling device 230, and a front speed sensor 240. There are two front half shafts 220, and the two front half shafts 220 are arranged opposite to each other. Each front axle 220 includes a front axle connecting head 221 and a front axle body. The front axle connecting head 221 rotates synchronously with the front axle body. The front driven disc 210 and the output shaft 110 are power-transmitted. The end of the output shaft 110 is provided with a front driver. Gear 111, the front driven disc 210 includes a front disc body 211 and a front driven gear 212. The front driving gear 111 and the front driven gear 212 mesh, so that the power device 100 can transmit power to the front axle 200 through the output shaft 110. The front driving gear 111 and the front driven gear 212 may be bevel gears, respectively.
  • the front axle 200 includes: a front differential 250
  • the front differential 250 includes: the above-mentioned front driving gear 111, the above-mentioned front driven disc 210, the above-mentioned two front half shaft connectors 221, and the above-mentioned two sets of joints
  • the front speed sensor 240 is used to detect the speed of the corresponding front half shaft 220.
  • the rotational speed so that the rotational speed of the two front wheels 300 can be known.
  • the front half shaft connector 221 may be provided with an ABS signal gear 270, and the front speed sensor 240 is used to detect the number of rotating teeth of the ABS signal gear 270, so that the information can be transmitted to the controller 600 to obtain the corresponding front wheel 300 Speed information.
  • the rear axle 400 includes a rear driven disc 410, a rear half shaft 420, and a rear speed sensor 430. There are two rear half shafts 420, and the two rear half shafts 420 are arranged opposite to each other.
  • the driven disk 410 is power-transmitted with the output shaft 110.
  • the end of the output shaft 110 is provided with a rear driving gear 112.
  • the rear driven disk 410 includes a rear disk body 411 and a rear driven gear 412.
  • the rear driving gear 112 and the rear driven gear 412 is engaged, so that the power unit 100 can transmit power to the rear axle 400 through the output shaft 110.
  • the rear driving gear 112 and the rear driven gear 412 may be bevel gears, respectively.
  • the rear axle 400 includes a rear differential 460.
  • the rear differential 460 includes the above-mentioned rear driven disc 410 and two rear axle connectors 421. The specific structure of the rear differential 460 will be described in detail in the following content. .
  • the two rear half shafts 420 and the rear driven disk 410 are power-transmitted.
  • the rear driven disk 410 is provided with a planetary drive gear 413.
  • the two rear half shafts 420 respectively include a rear half shaft connecting head 421,
  • the semi-shaft connecting head 421 is provided with a planetary driven gear 423, and the planetary driving gear 413 and the planetary driven gear 423 are meshed for power transmission. It can be understood that when the power device 100 outputs power, the rear wheels 500 are used as driving wheels.
  • the rear speed sensor 430 is used to detect the speed of the corresponding rear half shaft 420.
  • the rotation speed of 420, so that the rotation speed of the two rear wheels 500 can be known.
  • the rear half shaft connector 421 may be provided with an ABS signal gear, and the rear speed sensor 430 is used to detect the number of rotating teeth of the ABS signal gear, so that the information can be transmitted to the controller 600 to obtain the corresponding rear wheel 500 Speed information.
  • the controller 600 is electrically connected to the engagement device 230, the front rotation speed sensor 240, and the rear rotation speed sensor 430, to control the engagement device 230 to work when a predetermined condition is met, so that the front driven disc 210 and the front half shaft 220 Join. It is understandable that the controller 600 can receive the rotational speed information of the two front rotational speed sensors 240 and the two rear rotational speed sensors 430, and then learn the status of the front wheels 300 and the rear wheels 500, so as to determine whether the driving state of the vehicle needs to be based on the information. Switch between two-wheel drive and four-wheel drive.
  • the controller 600 can accurately switch between two-wheel drive and four-wheel drive according to its own judgment, so that the coupling device 230 engages the front half shaft connector 221 of the front half shaft 220 And the front driven disc 210, so that the vehicle can be switched from two-wheel drive mode to four-wheel drive mode, thereby improving the power and driving stability of the vehicle, enabling the vehicle to drive more stably under current road conditions, and avoiding vehicle damage Damage to internal components can extend the service life of the vehicle.
  • the speed difference between the two rear wheels 500 is V1
  • the turning radius speed difference between the two rear wheels 500 is V2
  • the safety factor is a
  • the controller 600 controls The engaging device 230 engages the front driven disk 210 and the front half shaft 220.
  • V1 ⁇ V2*a the controller 600 controls the engaging device 230 to disconnect the front driven disk 210 and the front half shaft 220. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state meets the condition of V1>V2*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode.
  • the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
  • the speed difference between the front wheels 300 and the rear wheels 500 is V3
  • the average speed of the front wheels 300 and the rear wheels 500 is V4
  • the safety factor is a.
  • the controller 600 controls the engagement device 230 to engage the front driven disk 210 and the front half shaft 220.
  • V3 ⁇ V4*a the controller 600 controls the engagement device 230 to disconnect the front driven disk 210 and the front half shaft 220. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state satisfies the condition of V3>V4*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode.
  • the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
  • the front differential 250 may include: the aforementioned front driving gear 111, the aforementioned front driven disc 210, the aforementioned two front half shaft connectors 221 and The two sets of joining devices 230 described above.
  • the front disc body 211 of the front driven disc 210 is hollow, and the inner peripheral surface of the front disc body 211 is the first contact surface, the outer peripheral surface of the half-shaft connector is the second contact surface, and the first contact surface
  • One of the surface and the second contact surface is a torus surface, and the other of the first contact surface and the second contact surface is a polygonal surface formed by successively connecting a plurality of surfaces.
  • the first contact surface is a torus surface and the second contact surface is a polygonal surface.
  • the first contact surface is a polygonal surface and the second contact surface is a torus surface.
  • the two sets of engagement devices 230 correspond to the two front half shaft connectors 221 one-to-one, and the two sets of engagement devices 230 are both arranged in the front disc body 211 of the front driven disc 210.
  • the two sets of joining devices 230 are arranged at intervals in the axial direction, which is the left and right direction as shown in FIG. 3.
  • the two sets of engagement devices 230 are respectively used to selectively engage the corresponding front axle connectors 221, and the two sets of engagement devices 230 can be simultaneously engaged under the action of the controller 600.
  • each group of joining devices 230 includes: a first rolling member 231, a first rolling cage 232, a first switching active member 233, a first switching driven member 234, and a first elastic reset mechanism 235.
  • first rolling elements 231 There are a plurality of rolling elements 231, and the plurality of first rolling elements 231 are arranged in the first rolling cage 232, the first rolling elements 231 may be rollers, and the first rolling cage 232 may be provided with a plurality of receiving grooves, A plurality of accommodating grooves are arranged at intervals in the circumferential direction, the rollers are accommodated in the accommodating grooves, the rollers can roll in the accommodating grooves, and extend out of the accommodating grooves both radially inside and outside.
  • a plurality of first rolling elements 231 are arranged in a one-to-one correspondence with a plurality of surfaces of the polygonal surface, and the plurality of first rolling elements 231 can move along the corresponding surface, so as to interact with the circular ring
  • the face has a separation position and an engagement position.
  • the number of first rolling elements 231 may be the same as the number of polygonal surfaces, and each first rolling element 231 corresponds to a polygonal surface.
  • the first rolling member 231 is located at the separated position. At this time, the first rolling member 231 is located at the center position of the corresponding polygonal surface. Since the center position of each surface of the polygonal surface has the largest distance from the torus surface, There is a gap between the first rolling element 231 and the front plate body 211, and the front driven plate 210 and the front half shaft connecting head 221 rotate relative to each other without interference; as shown in FIG. 6, the first rolling element 231 is located at the joint position At this time, the first rolling element 231 is located on one side edge of the corresponding polygonal surface.
  • the first rolling element 231 Since the side edge position of each polygonal surface has the smallest distance from the toroidal surface, the first rolling element 231 is in contact with and abuts against the front plate body 211. Therefore, the front driven disc 210 and the front half shaft connector 221 can rotate synchronously. It can be understood that when the first rolling member 231 is in the separated position, there is a gap between the first rolling member 231 and the front plate body 211, and there is no contact. At this time, the power of the front driving gear 111 does not pass through the front driven plate 210. It is transmitted to the front half-shaft connecting head 221, so that the front plate body 211 and the front half-shaft connecting head 221 can rotate without interfering with each other.
  • the vehicle is in a two-wheel drive mode.
  • the first rolling element 231 contacts and resists the front plate body 211, or in other words, the first rolling element 231 connects the front plate body 211 and the front half shaft when the first rolling element 231 is in the engaging position. 221 is stuck.
  • the power of the front driving gear 111 can be transmitted to the front half shaft connector 221 through the front driven disc 210, so that the two can rotate synchronously.
  • the vehicle is in a four-wheel drive mode. It should be noted here that since each surface of the polygon has two side edge positions, the first rolling member 231 also has two separate positions correspondingly.
  • the first switching follower 234 is disposed on the first rolling holder 232, so that the first switching follower 234 can drive the first rolling holder 232 to rotate synchronously, and the first switching driving member 233 is selectively Ground driving the first switching follower 234 drives the first rolling cage 232 to move, thereby driving the first rolling member 231 to move along the corresponding polygonal surface, so that the first rolling member 231 moves from the separated position to the engaged position.
  • the first switching driver 233 has the ability to control the movement of the first switching follower 234, which can control the movement of the first switching follower 234 according to its own state, so as to control the movement of the first rolling element 231 from the separated position to the engaged position , Which realizes the conversion from two-wheel drive mode to four-wheel drive mode.
  • the controller 600 is electrically connected to the first switching active part 233 of the two sets of joining devices 230, so that the controller 600 can correspondingly control whether the first switching active part 233 drives the first switching follower 234 to move.
  • the first elastic reset mechanism 235 is used to restore the first rolling member 231 from the engaged position to the separated position through the first rolling holder 232. That is to say, when the four-wheel drive mode is switched to the two-wheel drive mode, the first elastic reset mechanism 235 can drive the first rolling cage 232 to move through its own elastic force, so that the first rolling member 231 moves from the engaged position to the separated position. Position to switch from four-wheel drive mode to two-wheel drive mode. Wherein, the first switching driver 233 in this process no longer controls the first switching follower 234.
  • the joint state and separation between the front half shaft connecting head 221 and the front plate body 211 can be made
  • the state switching is timely and reliable, and by setting the first switching active member 233 and the first elastic reset mechanism 235, the two-wheel drive mode can be controlled to switch to the four-wheel drive mode, and the four-wheel drive mode can be controlled to switch to the two-wheel drive mode.
  • the front differential 250 can adopt different control switching, which can make the coupling device 230 switch flexibly, with good switching stability, and no jamming phenomenon will occur.
  • the first switching active member 233 is an electromagnetic member, which is electrically connected to the controller 600.
  • the electromagnetic member may be an electromagnet.
  • the electromagnet is fixed in the housing 260 of the front axle 200, and the electromagnet and The controllers 600 can be connected by a wire harness.
  • the first switching follower 234 is a metal piece.
  • the first switching driver 233 absorbs the first switching follower 234 when it is energized, so that the first switching follower 234 drives the first rolling cage 232 to move, so that The first rolling element 231 moves from the separation position to the engagement position.
  • the first switching active element 233 is in the power-off state, the first rolling element 231 is located at the separation position.
  • the first elastic reset mechanism 235 can use its elastic force to urge the first rolling cage 232 to move, so that the first rolling member 231 moves from the engaged position to the separated position Therefore, the first switching active member 233 configured in this way controls the position of the first rolling member 231 through electromagnetic force, which can make the joint device 230 simple in structure, reliable in control, and timely in state switching.
  • the first elastic reset mechanism 235 also has the function of keeping the first rolling member 231 at the separated position, so that the first rolling cage 232 can rotate with the front half-shaft connecting head 221 synchronously.
  • the first switching follower 234 is provided with a first limiting portion
  • the outer side of the first rolling cage 232 is provided with a second limiting portion
  • the first limiting portion and the second limiting portion The part is limited in the circumferential direction, thereby driving the first rolling cage 232 to move in the circumferential direction. That is to say, the first switching follower 234 and the first rolling cage 232 are in position-limiting cooperation through two limit parts, so that the first switching follower 234 and the first rolling cage 232 can be synchronized. In this way, after the first switching driving member 233 is energized, the first switching follower 234 can drive the first rolling holder 232 to move, so that the first rolling member 231 can move from the separated position to the engaged position. In addition, by providing two limit parts, the movement of the first switching follower 234 can be reduced, and the cooperation between the first switching follower 234 and the first rolling cage 232 can be made simple and reliable.
  • the first switching driver 233 is located on the axial outer side of the first switching follower 234, and the first switching driver 233 is provided for the first switching follower 234 and the front half shaft connector 221 to move.
  • the magnetic attraction in the opposite direction causes the first rolling cage 232 to drive the first rolling member 231 to rotate to the engaging position.
  • the outer surface of the first switching follower 234 can be pressed against the first switching driver 233, and when the first rolling element 231 is in the separated position, the first switching follower 234 rotates together with the first rolling element 231 , The first switching follower 234 frictionally moves on the surface of the first switching driver 233, and after the first switching driver 233 is energized, the first switching driver 233 can generate a magnetic attraction force opposite to the moving direction, so that the first switching driver 233 A rolling cage 232 generates a relative movement with the front half-shaft connecting head 221, which further causes the first rolling member 231 to move from the separated position to the engaged position.
  • the first switching driver 233 provided in this way can quickly generate resistance for the first switching follower 234 to move in the reverse direction, and there is no need for the first switching follower 234 to move axially, so that the joint device 230 can occupy a small axial space.
  • the structure is more compact.
  • the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the first switching follower 234 and extending toward the first rolling cage 232.
  • the second limiting portion includes first grooves 2321 arranged on the outer ring of the first rolling cage 232 on the side facing the first switching follower 234 and spaced in the circumferential direction, and a plurality of first protrusions 2341 and the plurality of first grooves 2321 are matched in one-to-one correspondence.
  • the circumferential limit of the first switching follower 234 and the first rolling cage 232 can be stabilized, and the synchronous rotation can be more stable.
  • the end of the first protrusion 2341 may be semicircular, and the first groove 2321 may be a rectangular groove.
  • the first protrusion 2341 provided in this way can easily extend into the rectangular groove, thereby improving the first switching slave The assembly efficiency between the movable member 234 and the first rolling cage 232.
  • the first elastic reset mechanism 235 includes: a first elastic member 2351 and a first limiting member 2352, and the first limiting member 2352 and the first rolling cage 232 Rotating synchronously, the first elastic member 2351 is sleeved on the front half-shaft connector 221, and both ends of the first elastic member 2351 are respectively fitted on the first limiting member 2352 and the front half-shaft connecting head 221, the first limiting member 2352 can be lifted To the limit and cooperate with the first elastic member 2351.
  • the first elastic member 2351 is an elastic ring with a gap, and the two ends of the elastic ring are respectively provided with first stop parts 2354, and the first stop parts 2354 are respectively fitted to the first stop part 2352 and the front half.
  • the first elastic member 2351 can release the stored elastic force, and then drive the first rolling cage 232 to move relative to the front half-shaft connector 221, so that The first rolling member 231 moves from the engaged position to the separated position to realize the switch from the four-wheel drive mode to the two-wheel drive mode.
  • the first limiting member 2352 is provided with a plurality of circumferentially spaced second protrusions 2353 extending radially outward, and the inner ring of the first rolling cage 232 is facing the first limiting position.
  • One side of the member 2352 is provided with a plurality of circumferentially spaced second grooves 2322, the plurality of second protrusions 2353 and the plurality of second grooves 2322 are matched in one-to-one correspondence, and the first limiting member 2352 is configured in a sheet shape, Moreover, the outer periphery of the first limiting member 2352 is provided with a first avoiding groove 2355, and the corresponding position of the front axle connector 221 is also provided with a second avoiding groove 2211, and the first stopping portion 2354 of the first elastic member 2351 is stopped at The first avoiding groove 2355 and the second avoiding groove 2211 are on the corresponding side walls.
  • the first limiting member 2352 and the first rolling cage 232 can be stabilized in the circumferential direction, and can effectively communicate with the first switching follower. 234 are spaced apart, so that the joining device 230 can be compact in structure and reasonably arranged.
  • the first switching follower 234 drives the first rolling cage 232 to move
  • the first limiting member 2352 is driven to move, and the first limiting member 2352 then drives one end of the first elastic member 2351 toward the other The end moves, as shown in FIG. 13, until the first rolling member 231 moves to the engaged position, and then the first elastic member 2351 is deformed to generate an elastic restoring force.
  • the first switching active member 233 is de-energized
  • the first elastic member 2351 The stored elastic force can be released, so that the first rolling member 231 can move from the engaged position to the separated position, so that the first rolling member 231 can complete the switch from the separated position to the engaged position, and then to the separated position.
  • the front axle 200 may further include a housing 260, and the first switching active member 233 is fixed in the housing 260. That is to say, the electromagnet is fixed on the inner peripheral wall of the housing 260, so that the electromagnet can be fixed reliably, and the wire harness of the electromagnet can be electrically connected to the controller 600 after passing through the housing 260.
  • the electromagnet has a ring shape and the front half The shaft connecting head 221 can correspondingly pass through the annular electromagnet, so as to prevent the electromagnet from interfering with the rotation of the front half shaft connecting head 221.
  • each surface of the polygonal surface is a flat surface 223, and each first rolling element 231 has a separation position and two joint positions, and the separation position is located between the two joint positions. It is understandable that when the vehicle is in the forward gear and the four-wheel drive mode, the first rolling element 231 is engaged in one engagement position, and when the vehicle is in the reverse gear and the four-wheel drive mode, the first rolling element 231 is engaged in the other engagement position. Place.
  • the engagement device 230 thus arranged can effectively switch to the four-wheel drive mode when the vehicle is in a forward gear or a reverse gear, thereby ensuring the form stability of the vehicle.
  • the front half-shaft connecting head 221 is connected with a front axle body, and the front axle body is spline-fitted with the front half-shaft connecting head 221.
  • the front half-shaft connecting head 221 is formed with a shaft hole 222, and the inner peripheral wall of the shaft hole 222 is provided with internal splines,
  • the inner end of the front axle body is provided with an outer spline, and the inner spline is matched with the outer spline, so that the front half axle connecting head 221 and the front axle body can rotate synchronously, and the outer end of the front axle body is connected with the front wheel 300.
  • the front differential 250 may further include: a collinear holder, the collinear holder is arranged between the two front half shaft connectors 221 to hold the two The axes of the front half shaft connector 221 are collinear.
  • the collinear retainer By arranging the collinear retainer, the position deviation of the axes of the two front half shaft connectors 221 can be avoided, thereby ensuring that the axes of the two front half shafts 220 and the two front wheels 300 are collinear, thereby ensuring the stable operation of the front axle 200 Performance, which can make the vehicle run smoothly on the road.
  • the collinear holder may be a sleeve 236, the sleeve 236 is disposed in the shaft holes 222 of the two front half-shaft connectors 221, and at least one front half-shaft connector 221 can rotate relative to the sleeve 236.
  • the shaft sleeve 236 has a simple structure and can effectively ensure that the axes of the two front half shaft connectors 221 are collinear, which can avoid the position deviation of one of the two front half shaft connectors 221, and by connecting the two front half shaft connectors 221 sets Set on the sleeve 236, the axial space of the front axle 200 can be saved.
  • one of the two front half-shaft connecting heads 221 is in an interference fit with the sleeve 236, and the other of the two front half-shaft connecting heads 221 is in a clearance fit with the sleeve 236. That is to say, the sleeve 236 rotates synchronously with one of the front half shaft connectors 221, and rotates relative to the other front half shaft connector 221, so that the sleeve 236 can ensure that the two front half shaft connectors 221 do not interfere with each other. In order to maintain the collinear axis, the structural stability of the front differential 250 can be improved.
  • each front half shaft connector 221 is provided with a seal, and the seal is located on the axial outside of the shaft sleeve 236.
  • the seal can play the role of sealing the shaft hole 222 of the front half-shaft connector 221, and can prevent lubricating oil from flowing out of the housing 260 of the front axle 200, thereby ensuring the internal sealing of the front axle 200, and also preventing external impurities from entering Inside the housing 260, the front axle 200 can be prevented from rusting during storage, and the structural reliability of the front axle 200 can be ensured.
  • the sealing element is a bowl plug 238.
  • the shaft hole 222 is provided with a stepped portion, and the sleeve 236 is located between the stepped portions of the two front half-shaft connecting heads 221.
  • the setting of the stepped portion can play the role of stopping the sleeve 236, can avoid the axial movement of the sleeve 236, can stabilize the axial position of the sleeve 236 and the two front half shaft connectors 221, and can further improve the front differential speed.
  • the structural stability of the device 250 Wherein, as shown in FIG. 4, each front half shaft connecting head 221 is sleeved with a bearing 280 for supporting, and the bearing 280 may be a deep groove ball bearing.
  • the front differential 250 may further include a partition 237, the partition 237 is sleeved on the shaft sleeve 236, and the partition 237 is located between the two front axle connecting heads 221.
  • the partition 237 By providing the partition 237, the two joining devices 230 can be effectively separated, and interference after the two joining devices 230 move axially can be avoided, so that the working reliability of the two joining devices 230 can be further ensured.
  • the housing 260 of the front axle 200 may be provided with a breathing port 264.
  • the main oil chambers are defined on both axial sides of the front plate body 211, respectively.
  • the chamber 261 is in communication with the primary separation chamber 262, the main oil chamber 261 is in communication with the primary separation chamber 262, and the primary separation chamber 262 is in communication with the breathing port 264.
  • the gas in the front axle 200 can flow from the breathing port 264 to the outside after passing through the primary separation chamber 262.
  • the housing 260 includes an end cover 281, in which the primary separation chamber 262 is located in the end cover 281, and the breathing port 264 is provided on the end cover 281.
  • a first oil-gas separation device is arranged in the first-level separation chamber 262, and the first oil-gas separation device is arranged on the front half-shaft connecting head 221.
  • the first oil and gas separation device can perform oil and gas separation in the primary separation chamber 262, so that the lubricating oil in the primary separation chamber 262 can be deposited on the inner peripheral wall of the housing 260, and then flow back to the main oil chamber 261, thereby The lubricating oil exhaled from the breathing port 264 can be reduced, the loss of lubricating oil can be avoided, and the lubrication reliability of the front axle 200 can be ensured.
  • the first oil-gas separation device is the aforementioned first switching follower 234. Since the first switching follower 234 is disposed on the first rolling cage 232, it can follow the first rolling cage 232 and the front half shaft. The connecting head 221 rotates synchronously, and then the first switching follower 234 in the rotating state can continuously agitate the air in the primary separation chamber 262, which can cause the lubricating oil in the air to be thrown onto the inner peripheral wall of the housing 260, thereby enabling Reduce the exhalation of lubricating oil.
  • the first switching follower 234 includes a main body and the above-mentioned first limiting portion, the first limiting portion is perpendicular to the surface of the main body, and a plurality of cutting portions 2342 are formed on the outer periphery of the main body.
  • the multiple cutting portions 2342 are mainly used to cut and agitate the surrounding air when the first switching follower 234 rotates, so that the lubricating oil in the air is deposited on the inner peripheral wall of the housing 260.
  • the circumferential end surface of the cutting portion 2342 is an arc-shaped surface, and a spacing groove 2343 is provided between two circumferentially adjacent cutting portions 2342.
  • the curved surface can make the cutting portion 2342 have a larger cutting edge, so as to better agitate the air, and the spacing between the spacing groove 2343 and the cutting portion 2342 can enhance the degree of agitation of the air to a certain extent.
  • the ABS signal gear 270 is disposed in the end cover 281 of the housing 260, and the ABS signal gear 270 and the end cover 281 define a secondary separation chamber 263, and the secondary separation chamber 263 communicates with a secondary separation chamber 263.
  • the ABS signal gear 270 is sleeved on the front axle connecting head 221.
  • the ABS signal gear 270 may correspond to the front speed sensor 240, and the front speed sensor 240 may detect the number of teeth of the ABS signal gear 270 to calculate the speed information.
  • the air mixed with lubricating oil passes through the primary separation chamber 262 and then flows to the secondary separation chamber 263.
  • the rotating ABS signal gear 270 can agitate the air in the secondary separation chamber 263 again, thereby making the air in The lubricating oil precipitates out and finally returns to the main oil chamber 261.
  • the ABS signal gear 270 By setting the ABS signal gear 270, it can be used to cooperate with the front speed sensor 240, and can be further used to release the lubricating oil in the air, thereby reducing the lubricating oil exhaled from the breathing port 264 and ensuring the movement of the front axle 200 Lubrication reliability of components.
  • an oil return groove 265 is formed at the bottom of the end cover 281, and the oil return groove 265 communicates between the secondary separation chamber 263 and the primary separation chamber 262. It can be understood that in the direction of rotation of the ABS signal gear 270, the lubricating oil continuously precipitates and flows downward, and then flows from the oil return groove 265 to the primary separation chamber 262, and then from the primary separation chamber 262 to the main oil chamber.
  • the chamber 261, the oil return groove 265 provided in this way can facilitate the return of lubricating oil, can more effectively reduce the loss of lubricating oil, and thus can improve the lubrication reliability of the front axle 200.
  • an air outlet channel 266 is formed inside the end cover 281, and the air outlet channel 266 communicates between the breathing port 264 and the secondary separation chamber 263.
  • the air outlet channel 266 and the oil return groove 265 are circumferentially spaced apart from the end cover 281.
  • the air outlet channel 266 can be arranged on the top of the end cover 281, so that the gas can rise easily until the air is exhaled from the breathing port 264, and the upward exhalation of lubricating oil can also be reduced.
  • part of the lubricating oil can also adhere to the channel wall of the air outlet channel 266, and then flow back into the oil return groove 265 of the secondary separation chamber 263.
  • the air outlet channel 266 is also connected with a backflow channel 267, and the backflow channel 267 is in communication with the secondary separation chamber 263. That is to say, in the process of air outlet, part of the lubricating oil can also flow back to the secondary separation chamber 263 through the return passage 267, and then flow from the oil return groove 265 to the primary separation chamber 262, and finally return to the main oil chamber 261 Therefore, the exhalation of lubricating oil can be further reduced, the lubrication reliability of the front differential 250 can be improved, and the service life of the front axle 200 can be prolonged.
  • the internal space of the return passage 267 is a negative pressure zone, which can absorb part of the lubricating oil back into the secondary separation chamber 263 by means of negative pressure, and an arc is provided between the outlet of the return passage 267 and the inlet of the outlet passage 266 Boss, the arc-shaped boss constitutes the inner side wall of the return channel 267.
  • the breathing port 264 is located at the top of the end cover 281, an oil blocking wall 268 is provided inside the end cover 281, and the oil blocking wall 268 is located below the breathing port 264.
  • the breathing port 264 is not directly connected to the lower chamber, and the oil blocking wall 268 can prevent the lubricating oil from directly entering the breathing port 264 to a certain extent, thereby reducing the exhalation of lubricating oil to at least a certain extent.
  • the breathing port 264 is provided with an interface, and the interface is connected with a hose 269 extending vertically upward.
  • the setting of the hose 269 can increase the position of the highest point of gas exhalation.
  • water can be prevented from entering the interior of the front differential 250 through the breathing port 264 in a wading environment, thereby effectively protecting the front differential 250.
  • the reliability of the front differential 250 can be improved.
  • the rear differential 460 of the rear axle 400 of the vehicle may include: a rear driven disc 410, two rear axle connectors 421, and a differential lock device 440 ,
  • the two rear axle connectors 421 and the differential lock device 440 are arranged on the inner side of the rear driven disc 410, of which the differential lock device 440 is one, and the differential lock device 440 selectively locks the corresponding rear half The shaft connecting head 421 and the rear driven disk 410 are thus locked.
  • the differential lock device 440 is locked, the corresponding rear half shaft connecting head 421 and the rear driven disk 410 will become synchronously rotating.
  • the two rear half shaft connectors 421 will also become synchronous rotation, that is, the two half shaft connectors 421 and the rear driven disc 410 will become synchronous rotation, which can prevent the vehicle from turning and slipping.
  • the vehicle can be removed from the slipping environment, which can improve the driving stability of the vehicle.
  • the differential lock device 440 In a normal driving state, the differential lock device 440 is in an open state, and the two rear axle connectors 421 are in a differential rotation state.
  • the rear driven disk 410 includes a rear driven gear 412 and a rear disk body 411.
  • the rear driven gear 412 is fixed on the axial side of the rear disk body 411, and the rear driven gear 412 is connected to the rear disk body 411.
  • the driving gear 112 is engaged, the rear disk body 411 of the rear driven disk 410 is hollow, and the inner peripheral surface of the rear disk 411 is the third contact surface.
  • the rear driven disk 410 is provided with a planetary driving gear 413, two rear halves
  • the shaft connecting head 421 is arranged inside the rear driven disc 410, and the two rear half shaft connecting heads 421 are axially spaced apart.
  • the rear half shaft connecting head 421 is provided with a planetary driven gear 423, and the two planetary driven gears 423 are respectively It is meshed on both sides of the planetary driving gear 413.
  • the power of the power plant 100 can be transmitted to the rear axle bodies of the two rear half shafts 420 through the planetary driving gear 413 and the planetary driven gear 423, so that the two rear wheels 500 can be driven to rotate on the road.
  • a semi-axial connector is correspondingly provided with a fourth contact surface, one of the third contact surface and the fourth contact surface is a toroidal surface and the other is connected by multiple surfaces in sequence
  • the differential lock device 440 is arranged between the third contact surface and the fourth contact surface.
  • the differential lock device 440 includes: a second rolling member 441, a second rolling holder 442, a second switching active member 443, a second switching driven member 444, and a second elastic reset mechanism 445 , There are a plurality of second rolling elements 441, and the plurality of second rolling elements 441 are arranged on the second rolling cage 442, and the plurality of second rolling elements 441 are arranged in one-to-one correspondence with the multiple faces of the polygonal surface, and can correspond to The surface of the torus moves to have a separation position and an engagement position with the torus surface.
  • the second rolling element 441 when the second rolling element 441 is located at the separated position, the second rolling element 441 is located at the center position of the corresponding polygonal surface. Since the center position of each surface of the polygonal surface has the largest distance from the torus surface, Therefore, there is a gap between the second rolling member 441 and the rear driven disk 410, and the rear driven disk 410 and the rear half shaft connector 421 rotate relative to each other without interference; as shown in FIG. 21, the second rolling member 441 At this time, the second rolling member 441 is located at the side edge of the corresponding polygonal surface.
  • the second rolling member 441 and the rear driven disk 410 Contact and resist, and then the rear driven disc 410 and the rear half shaft connecting head 421 can rotate synchronously. It can be understood that when the second rolling element 441 is in the separated position, the second rolling element 441 and the rear disc body There is a gap between the 411 and there is no contact, so that the rear plate body 411 and the rear axle connecting head 421 can rotate without interference with each other, and the vehicle is in normal driving at this time.
  • the second rolling element 441 When the second rolling element 441 is at the engaging position, the second rolling element 441 contacts and resists the rear plate body 411, in other words, the second rolling element 441 connects the rear plate body 411 with the rear half shaft when the second rolling element 441 is in the engaging position
  • the head 421 is stuck, so that the two can rotate synchronously to realize the differential lock function.
  • the second switching follower 444 is disposed on the second rolling holder 442, so that the second switching follower 444 can rotate synchronously with the second rolling holder 442, and the second switching driver 443 is selectively Ground driving the second switching follower 444 drives the second rolling cage 442 to move, thereby driving the second rolling member 441 to move along the corresponding polygonal surface, so that the second rolling member 441 moves from the separated position to the engaged position.
  • the second switching driver 443 has the ability to control the second switching follower 444, which can control the movement of the second switching follower 444 according to its own state, so as to control the second rolling element 441 to move from the separated position to the engaged position, That is, the differential lock function is realized.
  • the controller 600 is electrically connected to the second switching driver 443 of the differential lock device 440, so that the controller 600 can correspondingly control whether the second switching driver 443 drives the second switching follower 444 to move, that is, the controller 600 can According to actual vehicle conditions, it is selectively controlled whether the rear axle 400 adopts a differential lock operation.
  • the second elastic return mechanism 445 is used to restore the second rolling element 441 from the engaged position to the separated position through the second rolling holder 442. That is, when the differential lock function is released, the second elastic reset mechanism 445 can drive the second rolling cage 442 to move through its own elastic force, so that the second rolling member 441 moves from the engaged position to the separated position. Realize the differential lock function. Wherein, the second switching driver 443 in the process no longer controls the second switching follower 444.
  • the joint state between the rear half shaft connecting head 421 and the rear plate body 411 can be made
  • the switch between the separated state and the separated state is rapid and reliable, and by setting the second switching active member 443 and the second elastic reset mechanism 445, the switching of the differential lock function can be controlled.
  • the rear differential 460 thus arranged can adopt different control switching.
  • the differential lock device 440 can be switched flexibly, the switching stability is good, and the jam phenomenon will not occur.
  • the second switching active member 443 is an electromagnetic member, which is electrically connected to the controller 600.
  • the electromagnetic member may be an electromagnet, and the electromagnet is fixed to the end of the housing 260 of the rear axle 400. Inside the cover 281, the electromagnet and the controller 600 can be connected by a wire harness.
  • the second switching follower 444 is a metal piece.
  • the second switching driver 443 absorbs the second switching follower 444 when the power is on, so that the second switching follower 444 drives the second rolling cage 442 to move, so that The second rolling element 441 moves from the separated position to the engaged position.
  • the second switching active element 443 is in the power-off state, the second rolling element 441 is located at the separated position.
  • the second elastic reset mechanism 445 can use its elastic force to urge the second rolling cage 442 to move, so that the second rolling member 441 moves from the engaged position to the separated position.
  • the second switching active member 443 thus arranged controls the position of the second rolling member 441 through electromagnetic force, which can make the differential lock device 440 simple in structure, reliable in control, and timely in state switching.
  • the second switching follower 444 is provided with a third limiting portion, the outer side of the second rolling cage 442 is provided with a fourth limiting portion, the third limiting portion and the first The four limit parts limit circumferentially, thereby driving the second rolling cage 442 to move circumferentially. That is to say, the second switching follower 444 and the second rolling cage 442 are in position-limiting cooperation through two limit parts, so that the second switching follower 444 and the second rolling cage 442 can be synchronized. In this way, after the second switching driving member 443 is energized, the second switching follower 444 can drive the second rolling holder 442 to move, so that the second rolling member 441 can move from the separated position to the engaged position. In addition, by providing two limit parts, the movement of the second switching follower 444 can be reduced, and the cooperation between the second switching follower 444 and the second rolling cage 442 can be made simple and reliable.
  • the second switching driver 443 is located on the axially outer side of the second switching follower 444, and the second switching driver 443 is provided for the second switching follower 444 and the rear axle shaft.
  • the magnetic attraction of the connecting head 421 in the opposite direction of movement makes the second rolling holder 442 drive the second rolling member 441 to rotate to the engaged position.
  • the second switching follower 444 rotates together with the second rolling element 441, and the outer surface of the second switching follower 444 can abut on the second switching driving element 443, when the second rolling element 441 is in the separated position ,
  • the second switching follower 444 frictionally moves on the active surface of the switching, and after the second switching active part 443 is energized, the second switching active part 443 can generate a magnetic attraction force opposite to the moving direction, so that the second rolling cage
  • the relative movement between the 442 and the rear half shaft connecting head 421 further causes the second rolling element 441 to move from the separated position to the engaged position.
  • the second switching driver 443 thus arranged can quickly generate the resistance that causes the second switching follower 444 to move in the reverse direction, and there is no need for the second switching follower 444 to move axially, so that the differential lock device 440 can axially occupy space. Small, more compact structure.
  • the third limiting portion includes a plurality of circumferentially spaced third protrusions 4441 arranged on the second switching follower 444 and extending toward the second rolling cage 442, and the fourth limiting portion
  • the position portion includes third grooves 4421 arranged on the outer ring of the second rolling cage 442 on the side facing the second switching follower 444 and spaced in the circumferential direction, a plurality of third protrusions 4441 and a plurality of third grooves.
  • the grooves 4421 are matched in one-to-one correspondence.
  • the circumferential limit of the second switching follower 444 and the second rolling cage 442 can be stabilized, and the synchronous rotation can be more stable.
  • the end of the third protrusion 4441 may be semicircular, and the third groove 4421 may be a rectangular groove.
  • the third protrusion 4441 provided in this way can easily extend into the rectangular groove, thereby improving the second switching slave The assembly efficiency between the movable member 444 and the second rolling cage 442.
  • the second elastic reset mechanism 445 includes: a second elastic member 4451 and a second limiting member 4452, and the second limiting member 4452 rotates synchronously with the second rolling cage 442, and the second elastic
  • the member 4451 is sleeved on the rear axle connecting head 421, and the two ends of the second elastic member 4451 are respectively fitted on the second limiting member 4452 and the rear axle connecting head 421.
  • the second limiting member 4452 can limit and Cooperating with the second elastic member 4451.
  • the second elastic member 4451 is an elastic ring with a gap.
  • the two ends of the elastic ring are respectively provided with second stop parts 4454, and the second stop parts 4454 respectively cooperate with each other.
  • the second elastic member 4451 can release the stored elastic force, and then drive the second rolling cage 442 It moves relative to the rear half-shaft connecting head 421, so that the second rolling element 441 moves from the engaged position to the disengaged position, realizing the differential lock function.
  • the second limiting member 4452 is provided with a plurality of circumferentially spaced fourth protrusions 4453 extending radially outward, and the inner ring of the second rolling cage 442 is facing the second limiting position.
  • One side of the member 4452 is provided with a plurality of circumferentially spaced fourth grooves, the plurality of fourth protrusions 4453 and the plurality of fourth grooves are matched in a one-to-one correspondence, the second limiting member 4452 is configured in a sheet shape, and
  • the outer circumference of the second limiting member 4452 is provided with a third avoiding groove 4455, and the corresponding position of the rear axle connector 421 is also provided with a fourth avoiding groove 4211.
  • the second stopping portion 4454 of the second elastic member 4451 stops at the The three avoidance grooves 4455 and the fourth avoidance groove 4211 are on the corresponding side walls.
  • the second limiting member 4452 and the second rolling cage 442 can be stabilized in the circumferential direction, and can effectively communicate with the second switching follower 444. Spaced apart, so that the differential lock device 440 can be compact in structure and reasonably arranged.
  • the second switching follower 444 drives the second rolling cage 442 to move
  • the second limiting member 4452 is driven to move, and the second limiting member 4452 then drives one end of the second elastic member 4451 toward the other.
  • the end moves, as shown in FIG. 21, until the second rolling member 441 moves to the engaged position, and then the second elastic member 4451 is deformed to generate an elastic restoring force.
  • the second elastic member 4451 After the second switching active member 443 is de-energized, the second elastic member 4451
  • the stored elastic force can be released, so that the second rolling element 441 can move from the engaged position to the separated position, so that the second rolling element 441 completes the switch from the separated position to the engaged position, and then to the separated position, which is also the rear of the vehicle.
  • the process of the axle 400 from differential rotation to locked synchronous rotation, and then to differential rotation.
  • the rear axle 400 may further include a housing, and the second switching active member 443 is fixed in the housing. That is to say, the electromagnet is fixed on the inner peripheral wall of the housing, so that the electromagnet can be fixed reliably, and it is convenient for the wire harness of the electromagnet to pass through the housing and be electrically connected to the controller 600.
  • the electromagnet has a ring shape and is connected with a half shaft. The head can correspondingly pass through the ring-shaped electromagnet, so as to avoid the electromagnet from interfering with the rotation of the half-shaft connecting head.
  • each surface of the polygonal surface is a flat surface
  • each second rolling element 441 has a separation position and two joint positions, and the separation position is located between the two joint positions. It is understandable that when the vehicle is in forward gear and the differential is locked, the second rolling element 441 is fitted in one engagement position, and when the vehicle is in reverse gear and the differential is locked, the second rolling element 441 is fitted to the other.
  • the differential lock device 440 configured in this way can be effectively converted into a differential lock state when the vehicle is in a forward gear or a reverse gear, so that the form stability of the vehicle can be ensured.
  • the rear axle connecting head 421 is connected with a rear axle body, and the rear axle body is spline-fitted with the rear axle connecting head 421.
  • the rear axle connecting head 421 is formed with an axle hole 222, and the inner peripheral wall of the axle hole 222 is provided with an inner Spline, the inner end of the rear axle body is provided with an outer spline, and the inner spline is matched with the outer spline, so that the rear half axle connector 421 and the rear axle body can rotate synchronously, and the outer end of the rear axle body is connected with 500 rear wheels.
  • the outer circumference of the rear half shaft connector 421 is sleeved with a matching member 422 that moves synchronously, and the outer peripheral surface of the matching member 422 is the fourth contact surface.
  • the differential lock device 440 is not directly arranged on the rear axle connecting head 421, but is arranged on the mating member 422 on the rear axle connecting head 421.
  • the fitting 422 is spline-fitted with the corresponding rear half shaft connecting head 421. It can be understood that the spline fitting can make the fitting 422 and the corresponding rear half shaft connector 421 rotate synchronously, and the fitting method is simple and reliable.
  • the rear half shaft connector 421 is provided with an axial retaining ring, which is used to stop the fitting 422, and the axial retaining ring is located on the outside of the fitting 422, so that it can effectively prevent the fitting 422 from facing each other.
  • the axial movement of the rear half shaft connector 421 can ensure the reliability of the mating member 422, thereby further ensuring the reliability of the differential lock function of the differential lock device 440.
  • the controller 600 also controls the differential lock device 440 to lock the rear driven plate 410 and the corresponding rear axle connector 421 when the predetermined conditions are met. Once locked, due to the planetary Due to the characteristics of the gear differential mechanism, the two rear half shaft connecting heads 221 will become synchronously rotating. That is to say, when the controller 600 controls the engagement device 230 to engage the front plate body 211 and the corresponding front axle connector 221, the controller 600 can also synchronously control the differential lock device 440 to lock the rear plate body 411 and the corresponding rear plate 411.
  • the half-shaft connector 421 can realize the functions of four-wheel drive mode and differential lock at the same time, thereby improving the reliability of turning of the vehicle and adapting the vehicle to various harsh road conditions.
  • the differential lock device 440 has the same structure as the engagement device 230, and the switching active part of the engagement device 230 and the switching active part of the differential lock device 440 are both electrically connected to the controller 600 to synchronously control the on and off states of the switching active part.
  • the differential lock device 440 and the engagement device 230 thus arranged have a simple structure and do not require multiple designs, which can further reduce the design difficulty of the front axle 200 and the rear axle 400, and the controller 600 can simultaneously control the engagement device 230 and the differential lock device 440's switching active parts, which can synchronously control the four-wheel drive mode and the differential lock mode, which can improve the reliability of the vehicle.
  • the vehicle adopts the vehicle driving system 1000 of the above-mentioned embodiment.
  • the driving method includes: receiving the speed information transmitted by the front speed sensor 240 and the rear speed sensor 430, according to Analyze and determine whether the rotational speed between the front wheel 300 and the rear wheel 500 meets the predetermined condition. If the rotational speed between the front wheel 300 and the rear wheel 500 meets the predetermined condition, the engagement device 230 is controlled by switching the active member to engage the front driven disc 210 and Front half shaft 220.
  • a vehicle using this driving method can control the engagement device 230 to engage the front driven disc 210 and the front axle connector 221 through the controller 600 when the wheel speed of the vehicle meets predetermined conditions, so that the driving mode of the vehicle is switched from the two-wheel drive mode to the four-wheel drive mode.
  • Drive mode which can improve the handling performance of the vehicle and the passing ability when driving on bad road conditions, thereby enabling the vehicle to drive more stably under current road conditions, avoiding damage to the internal components of the vehicle, and prolonging the service life of the vehicle.
  • this driving method does not require the driver's intervention, and the controller 600 can control and complete the switching process, so that the driver's control operation steps can be omitted and the vehicle's manipulation difficulty can be reduced.
  • the driving method further includes: when a predetermined condition is met, the controller 600 further controls the differential lock device 440 to synchronously lock the driven plate 410 and the corresponding rear axle 420. That is to say, when the controller 600 controls the engagement device 230 to engage the front plate body 211 and the corresponding front axle connector 221, the controller 600 can also synchronously control the differential lock device 440 to lock the rear plate body 411 and the corresponding rear plate 411.
  • the half-shaft connector 421 can realize the functions of four-wheel drive mode and differential lock at the same time, thereby improving the reliability of turning of the vehicle and adapting the vehicle to various harsh road conditions.
  • the predetermined conditions include: V1>V2*a, the speed difference between the two rear wheels 500 is V1, the turning radius speed difference between the two rear wheels 500 is V2, and the safety factor
  • the turning radius speed difference refers to the difference in the speed of the two wheels when the left and right wheels are at the minimum turning radius. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state meets the condition of V1>V2*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode. When the vehicle's wheel driving state meets V1 Under the condition of ⁇ V2*a, the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
  • the predetermined conditions include: V3>V4*a, the speed difference between the front wheels 300 and the rear wheels 500 is V3, and the average speed of the front wheels 300 and the rear wheels 500 is V4, the safety factor is a. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state satisfies the condition of V3>V4*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode. When the vehicle's wheel driving state satisfies V3 Under the condition of ⁇ V4*a, the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
  • the vehicle according to the embodiment of the present invention includes the driving system 1000 of the vehicle of the above-mentioned embodiment.

Abstract

A differential (250), a vehicle, and an axle (200). The differential (250) comprises: a driven disc (210), wherein an inner peripheral surface of the driven disc (210) serves as a first contact surface; two half-shaft connectors (221), wherein an outer peripheral surface of each half-shaft connector (221) serves as a second contact surface, and one of the first contact surface and the second contact surface is an annular surface and the other is a polygonal surface; and two groups of engagement devices (230), each group of engagement devices (230) comprising a roller (231), a roller holder (232), a switch driving member (233), a switch driven member (234), and a first elastic reset mechanism (235), wherein the roller (231) has a separation position and an engagement position with respect to the annular surface, the switch driving member (233) selectively drives the switch driven member (234) to move so as to move the roller (231) from the separation position to the engagement position, and the first elastic reset mechanism (235) is used to return the roller (231) from the engagement position to the separation position. The configuration stabilizes the differential (250), and reduces resistance or seizing of gear teeth, thus ensuring vehicle drivability.

Description

车辆及其车桥和差速器Vehicles and their axles and differentials
相关申请的交叉引用Cross-references to related applications
本申请要求申请人于2019年09月27日提交的名称为“车辆及其车桥和差速器”的中国专利申请号“201910926967.5”的优先权。This application requires the priority of the Chinese patent application number "201910926967.5" filed on September 27, 2019, entitled "Vehicles and their axles and differentials".
技术领域Technical field
本公开涉及车辆技术领域,尤其是涉及一种车辆及其车桥和差速器。The present disclosure relates to the field of vehicle technology, in particular to a vehicle and its axle and differential.
背景技术Background technique
相关技术中,车辆的车桥一般采用行星差速结构,但是行星差速结构存在以下问题:输入动力无法切断,需要分动时必须加入分动器,现有的分动器结构在结合和脱开时也存在几率性顶齿或咬死,导致分动效果差;而且单侧打滑动力损失时,另一侧无动力输出;为解决动力损失增加差速锁结构,这样导致行星差速结构比较复杂,现有方戎差速锁机构在结合和脱开时存在几率性顶齿或咬死,差速锁死效果差。基于此,具有上述行星差速结构的车辆将导致驾驶性较差,驾驶员的驾驶体验也较差。In the related art, the axle of the vehicle generally adopts the planetary differential structure, but the planetary differential structure has the following problems: the input power cannot be cut off, and the transfer case must be added when the transfer is required. The existing transfer case structure is in combination and disconnection. There is also a chance of top gear or seizure when opening, resulting in poor transfer effect; and when the sliding force on one side is lost, the other side has no power output; to solve the power loss, a differential lock structure is added, which leads to a comparison of the planetary differential structure Complicated, the existing Fangrong differential lock mechanism has a chance of top gear or seizure during coupling and disengagement, and the differential locking effect is poor. Based on this, a vehicle with the aforementioned planetary differential structure will lead to poor drivability and poor driving experience for the driver.
公开内容Public content
本公开旨在至少解决现有技术中存在的技术问题之一。为此,本公开的一个目的在于提出一种差速器,该差速器接合稳定,而且不会出现顶齿或咬死的情况,可以保证车辆的驾驶性。The present disclosure aims to solve at least one of the technical problems existing in the prior art. To this end, an object of the present disclosure is to provide a differential that is stable in engagement and does not cause top gears or seizures, so that the driveability of the vehicle can be ensured.
本公开进一步地提出了一种车桥。The present disclosure further proposes an axle.
本公开进一步地还提出了一种车辆。The present disclosure further proposes a vehicle.
根据本公开的差速器,主动齿轮;从动盘,所述从动盘设置有从动齿轮,所述从动齿轮与所述主动齿轮啮合,所述从动盘内部中空且内周面为第一接触面;两个半轴连接头,两个所述半轴连接头设置于所述从动盘的内部且轴向间隔设置,所述半轴连接头的外周面为第二接触面,所述第一接触面和所述第二接触面中的一个为圆环面且另一个为由多个面依次连接所形成的多边形面;两组接合装置,两组所述接合装置分别与两个所述半轴连接头一一对应且均设置在所述从动盘内,每组所述接合装置包括:滚动件、滚动保持架、切换主动件、切换从动件和第一弹性复位机构,所述滚动件为多个且设置于所述滚动保持架,多个所述滚动件与所述多边形面的多个面一一对应设置,并且能够沿对应的面上发生运动,从而与所述圆环面具有分离位置和接合位置,所述滚动件位于所述分离位置时,所述从动盘相对所述半轴连接头转动,所述滚动件位于所述接合位置时,所述从动盘与所述半轴连接头同步转动,所述切换从动件设置于所述滚动保持架上,所述切换主动件选择性地驱动所述切换从动件带动所述滚动保持架运动,从而带动所述滚动件沿对应的面发生运动以使所述滚动件从所述分离位置运动至所述接合位置,所述第一弹性复位机构用于使所述滚动件从所述接合位置回复至所述分离位置。According to the differential of the present disclosure, a driving gear; a driven disk, the driven disk is provided with a driven gear, the driven gear meshes with the driving gear, the driven disk is hollow and the inner peripheral surface is The first contact surface; two half-shaft connecting heads, the two half-shaft connecting heads are arranged inside the driven disk and are arranged axially spaced apart, and the outer peripheral surface of the half-shaft connecting head is the second contact surface, One of the first contact surface and the second contact surface is a toroidal surface and the other is a polygonal surface formed by successively connecting a plurality of surfaces; two sets of joining devices, the two sets of joining devices are connected with two A one-to-one correspondence between the half-shaft connecting heads and they are all arranged in the driven disk, and each group of the joining devices includes: a rolling element, a rolling cage, a switching active part, a switching driven part, and a first elastic reset mechanism , The rolling elements are multiple and arranged on the rolling cage, and the multiple rolling elements are arranged in a one-to-one correspondence with the multiple surfaces of the polygonal surface, and can move along the corresponding surface, so as to be consistent with the The annular surface has a separation position and an engagement position. When the rolling element is at the separation position, the driven disc rotates relative to the half-shaft connecting head, and when the rolling element is at the engagement position, the follower The movable disc rotates synchronously with the half-shaft connector, the switching follower is arranged on the rolling cage, and the switching active part selectively drives the switching follower to drive the rolling cage to move, Thereby driving the rolling element to move along the corresponding surface to make the rolling element move from the separation position to the engaging position, and the first elastic reset mechanism is used to restore the rolling element from the engaging position To the separation position.
由此,通过在半轴连接头和从动盘之间设置滚动件和滚动保持架,可以使得半轴连接头和从动盘之间的接合状态和分离状态切换及时且可靠,而且通过设置切换主动件和第一弹性复位机构,可以控制两驱模式向四驱模式的切换,以及控制四驱模式向两驱模式的切换,如此设置的差速器 可以采用不同的控制切换,可以使得接合装置切换灵活,切换稳定性好。Therefore, by providing the rolling element and the rolling cage between the half-shaft connector and the driven disc, it is possible to make the switching of the engagement and separation states between the half-shaft connector and the driven disc in a timely and reliable manner. The active part and the first elastic reset mechanism can control the switch from the two-wheel drive mode to the four-wheel drive mode and the switch from the four-wheel drive mode to the two-wheel drive mode. The differential set in this way can be switched by different controls to enable the engagement device Flexible switching and good switching stability.
在本公开的一些示例中,所述切换主动件为电磁件,所述切换从动件为金属件,所述切换主动件在通电状态时吸附所述切换从动件,以使所述切换从动件带动所述滚动保持架运动,从而使得所述滚动件从所述分离位置运动至所述接合位置,所述切换主动件在断电状态下,所述滚动件位于分离位置。In some examples of the present disclosure, the switching active part is an electromagnetic part, the switching follower is a metal part, and the switching active part absorbs the switching follower when the switch is energized, so that the switching slave The moving member drives the rolling cage to move, thereby causing the rolling member to move from the separated position to the engaged position. When the switching active member is in a power-off state, the rolling member is located at the separated position.
在本公开的一些示例中,所述切换从动件设置有第一限位部,所述滚动保持架的外侧设置有第二限位部,所述第一限位部与所述第二限位部周向限位且允许所述切换从动件相对所述滚动保持架轴向移动,从而带动所述滚动保持架周向运动。In some examples of the present disclosure, the switching follower is provided with a first limiting portion, and the outer side of the rolling cage is provided with a second limiting portion, and the first limiting portion is connected to the second limiting portion. The position portion is circumferentially limited and allows the switching follower to move axially relative to the rolling cage, thereby driving the rolling cage to move in the circumferential direction.
在本公开的一些示例中,所述切换主动件位于所述切换从动件的轴向外侧且提供给所述切换从动件与半轴连接头运动方向反向的磁性吸力,以使所述滚动保持架带动所述滚动件转动。In some examples of the present disclosure, the switching driver is located on the axially outer side of the switching follower and provides magnetic attraction force in the direction of movement of the switching follower and the half-shaft connector in the opposite direction, so that the The rolling cage drives the rolling element to rotate.
在本公开的一些示例中,所述第一限位部包括设置于所述切换从动件上的多个周向间隔且朝向所述滚动保持架延伸的第一凸起,所述第二限位部包括设置于所述滚动保持架的外圈的在朝向所述切换从动件的一侧且周向间隔的第一凹槽,多个所述第一凸起和多个所述第一凹槽一一对应配合。In some examples of the present disclosure, the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the switching follower and extending toward the rolling cage, and the second limiting portion The position portion includes first grooves arranged on the outer ring of the rolling cage on the side facing the switching follower and spaced in the circumferential direction, a plurality of the first protrusions and a plurality of the first grooves. The grooves are matched one by one.
在本公开的一些示例中,所述车桥还包括外壳,所述切换主动件固定于所述外壳。In some examples of the present disclosure, the axle further includes a housing, and the switching active part is fixed to the housing.
在本公开的一些示例中,所述多边形面的每个面为平面,每个所述滚动件具有一个分离位置和两个接合位置,所述分离位置位于两个所述接合位置之间。In some examples of the present disclosure, each surface of the polygonal surface is a flat surface, and each rolling element has one separation position and two engagement positions, and the separation position is located between the two engagement positions.
在本公开的一些示例中,所述第一弹性复位机构包括:第一弹性件和第一限位件,所述第一限位件配合在所述滚动保持架的内周且与所述滚动保持架同步转动,所述第一弹性件套设于所述半轴连接头且两端分别配合于所述第一限位件和所述半轴连接头上。In some examples of the present disclosure, the first elastic reset mechanism includes: a first elastic member and a first limiting member, and the first limiting member is fitted on the inner circumference of the rolling cage and interacts with the rolling cage. The holder rotates synchronously, the first elastic member is sleeved on the half-shaft connecting head, and both ends are respectively matched with the first limiting member and the half-shaft connecting head.
在本公开的一些示例中,所述第一限位件设置有多个周向间隔且径向向外延伸的第二凸起,所述滚动保持架的内圈在朝向所述第一限位件的一侧设置有多个周向间隔的第二凹槽,多个所述第二凸起和多个所述第二凹槽一一对应配合。In some examples of the present disclosure, the first limiting member is provided with a plurality of circumferentially spaced second protrusions extending radially outward, and the inner ring of the rolling cage is facing the first limiting member. One side of the piece is provided with a plurality of circumferentially spaced second grooves, and the plurality of second protrusions and the plurality of second grooves are matched in a one-to-one correspondence.
在本公开的一些示例中,所述第一限位件构造为片状且外周设置有第一避让槽,所述半轴连接头对应设置有第二避让槽,所述第一弹性件的两个端部同时止抵在所述第一避让槽和第二避让槽对应的的侧壁上。In some examples of the present disclosure, the first limiting member is configured in a sheet shape and is provided with a first avoiding groove on the outer periphery, the half-shaft connector is correspondingly provided with a second avoiding groove, and two of the first elastic member Both ends abut on the side walls corresponding to the first avoiding groove and the second avoiding groove at the same time.
根据本公开的差速器,包括:从动盘,所述从动盘内部中空且内周面为第一接触面;半轴连接头,所述半轴连接头设置于所述从动盘的内部,所述半轴连接头的外周面为第二接触面,所述第一接触面和所述第二接触面中的一个为圆环面且另一个为由多个面依次连接所形成的多边形面;接合装置,所述接合装置与所述半轴连接头对应且设置在所述从动盘内,所述接合装置包括:滚动件、滚动保持架、切换主动件和切换从动件,所述滚动件为多个且设置于所述滚动保持架,多个所述滚动件与所述多边形面的多个面一一对应设置,并且能够沿对应的面上发生运动,从而与所述圆环面具有分离位置和接合位置,所述滚动件位于所述分离位置时,所述从动盘相对所述半轴连接头转动,所述滚动件位于所述接合位置时,所述从动盘与所述半轴连接头同步转动,所述切换从动件设置于所述滚动保持架上,所述切换主动件选择性地驱动所述切换从动件带动所述 滚动保持架运动,从而带动所述滚动件沿对应的面发生运动以使所述滚动件从所述分离位置运动至所述接合位置。The differential according to the present disclosure includes: a driven disk, which has a hollow interior and a first contact surface on its inner peripheral surface; and a half-shaft connector, which is provided on the driven disk Inside, the outer peripheral surface of the semi-axial connector is a second contact surface, one of the first contact surface and the second contact surface is a toroidal surface and the other is formed by connecting multiple surfaces in sequence A polygonal surface; an engagement device, the engagement device corresponds to the half-shaft connector and is arranged in the driven plate, the engagement device includes: a rolling member, a rolling cage, a switching active member and a switching driven member, The rolling elements are multiple and are arranged on the rolling cage, and the multiple rolling elements are arranged in a one-to-one correspondence with the multiple surfaces of the polygonal surface, and can move along the corresponding surface, so as to interact with the The annular surface has a separation position and an engagement position. When the rolling element is at the separation position, the driven disc rotates relative to the half-shaft connecting head. When the rolling element is at the engagement position, the follower The disk rotates synchronously with the half-shaft connector, the switching follower is arranged on the rolling cage, and the switching driving member selectively drives the switching follower to drive the rolling cage to move, thereby The rolling element is driven to move along the corresponding surface to move the rolling element from the separation position to the engagement position.
在本公开的一些示例中,所述切换主动件为电磁件,所述切换从动件为金属件,所述切换主动件在通电状态时吸附所述切换从动件,以使所述切换从动件带动所述滚动保持架运动,从而使得所述滚动件从所述分离位置运动至所述接合位置,所述切换主动件在断电状态下,所述滚动件位于分离位置。In some examples of the present disclosure, the switching active part is an electromagnetic part, the switching follower is a metal part, and the switching active part absorbs the switching follower when the switch is energized, so that the switching slave The moving member drives the rolling cage to move, thereby causing the rolling member to move from the separated position to the engaged position. When the switching active member is in a power-off state, the rolling member is located at the separated position.
在本公开的一些示例中,所述切换从动件设置有第一限位部,所述滚动保持架的外侧设置有第二限位部,所述第一限位部与所述第二限位部周向限位且允许所述切换从动件相对所述滚动保持架轴向移动,从而带动所述滚动保持架周向运动。In some examples of the present disclosure, the switching follower is provided with a first limiting portion, and the outer side of the rolling cage is provided with a second limiting portion, and the first limiting portion is connected to the second limiting portion. The position portion is circumferentially limited and allows the switching follower to move axially relative to the rolling cage, thereby driving the rolling cage to move in the circumferential direction.
在本公开的一些示例中,所述切换主动件位于所述切换从动件的轴向外侧且提供给所述切换从动件与半轴连接头运动方向反向的磁性吸力,以使所述滚动保持架带动所述滚动件转动。In some examples of the present disclosure, the switching driver is located on the axially outer side of the switching follower and provides magnetic attraction force in the direction of movement of the switching follower and the half-shaft connector in the opposite direction, so that the The rolling cage drives the rolling element to rotate.
在本公开的一些示例中,所述第一限位部包括设置于所述切换从动件上的多个周向间隔且朝向所述滚动保持架延伸的第一凸起,所述第二限位部包括设置于所述滚动保持架的外圈的在朝向所述切换从动件的一侧且周向间隔的第一凹槽,多个所述第一凸起和多个所述第一凹槽一一对应配合。In some examples of the present disclosure, the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the switching follower and extending toward the rolling cage, and the second limiting portion The position portion includes first grooves arranged on the outer ring of the rolling cage on the side facing the switching follower and spaced in the circumferential direction, a plurality of the first protrusions and a plurality of the first grooves. The grooves are matched one by one.
在本公开的一些示例中,所述差速器还包括:第一弹性复位机构,所述第一弹性复位机构包括:第一弹性件和第一限位件,所述第一限位件配合在所述滚动保持架的内周且与所述滚动保持架同步转动,所述第一弹性件套设于所述半轴连接头且两端分别配合于所述第一限位件和所述半轴连接头上。In some examples of the present disclosure, the differential further includes: a first elastic reset mechanism, the first elastic reset mechanism includes: a first elastic member and a first limiting member, the first limiting member cooperates On the inner circumference of the rolling cage and rotating synchronously with the rolling cage, the first elastic member is sleeved on the half-shaft connecting head, and both ends are respectively fitted to the first limiting member and the On the half shaft connection head.
在本公开的一些示例中,所述第一限位件设置有多个周向间隔且径向向外延伸的第二凸起,所述滚动保持架的内圈在朝向所述第一限位件的一侧设置有多个周向间隔的第二凹槽,多个所述第二凸起和多个所述第二凹槽一一对应配合。In some examples of the present disclosure, the first limiting member is provided with a plurality of circumferentially spaced second protrusions extending radially outward, and the inner ring of the rolling cage is facing the first limiting member. One side of the piece is provided with a plurality of circumferentially spaced second grooves, and the plurality of second protrusions and the plurality of second grooves are matched in a one-to-one correspondence.
在本公开的一些示例中,所述第一限位件构造为片状且外周设置有第一避让槽,所述半轴连接头对应设置有第二避让槽,所述第一弹性件的两个端部同时止抵在所述第一避让槽和第二避让槽对应的的侧壁上。In some examples of the present disclosure, the first limiting member is configured in a sheet shape and is provided with a first avoiding groove on the outer periphery, the half-shaft connector is correspondingly provided with a second avoiding groove, and two of the first elastic member Both ends abut on the side walls corresponding to the first avoiding groove and the second avoiding groove at the same time.
根据本公开的车辆的车桥,包括:所述的差速器;轴体,所述轴体分别配合在两个所述半轴连接头内。The axle of the vehicle according to the present disclosure includes: the differential gear; an axle body, the axle body is respectively fitted in the two half-shaft connecting heads.
根据本公开的车辆,包括所述的车辆的车桥。The vehicle according to the present disclosure includes the axle of the vehicle.
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。The additional aspects and advantages of the present disclosure will be partially given in the following description, and some will become obvious from the following description, or be understood through the practice of the present disclosure.
附图说明Description of the drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1是根据本实用新型实施例的车辆的驱动系统的示意图;Fig. 1 is a schematic diagram of a driving system of a vehicle according to an embodiment of the present invention;
图2是根据本实用新型实施例的控制器连接接合装置和差速锁装置的示意图;Fig. 2 is a schematic diagram of a controller connecting an engagement device and a differential lock device according to an embodiment of the present utility model;
图3是根据本实用新型实施例的前差速器的剖视图;Figure 3 is a cross-sectional view of a front differential according to an embodiment of the present invention;
图4是前桥中的两个前半轴连接头的剖视图;Figure 4 is a cross-sectional view of the two front axle connectors in the front axle;
图5是前桥中滚动件在分离位置的剖视图;Figure 5 is a cross-sectional view of the rolling element in the front axle at a separated position;
图6是前桥中滚动件在接合位置的剖视图;Figure 6 is a cross-sectional view of the rolling element in the front axle at the joint position;
图7是前半轴连接头的主视图;Figure 7 is a front view of the front half shaft connector;
图8是前半轴连接头的立体图;Figure 8 is a perspective view of the front half shaft connector;
图9是接合装置的切换从动件的主视图;Figure 9 is a front view of the switching follower of the engagement device;
图10是接合装置的切换从动件的立体图;Figure 10 is a perspective view of a switching follower of the engagement device;
图11是接合装置的滚动保持架的主视图;Figure 11 is a front view of the rolling cage of the joining device;
图12是接合装置的滚动保持架的立体图;Figure 12 is a perspective view of the rolling cage of the joining device;
图13是前半轴连接头和滚动保持件的配合示意图;Figure 13 is a schematic diagram of the cooperation between the front half shaft connector and the rolling retainer;
图14是图13中区域B的放大图;Fig. 14 is an enlarged view of area B in Fig. 13;
图15是滚动保持架和第一限位件的配合示意图;Figure 15 is a schematic diagram of the cooperation of the rolling cage and the first limiting member;
图16是滚动保持架和切换从动件的配合示意图;Figure 16 is a schematic diagram of the cooperation of the rolling cage and the switching follower;
图17是第一弹性件的示意图;Figure 17 is a schematic diagram of a first elastic member;
图18是后差速器的剖视图;Figure 18 is a cross-sectional view of the rear differential;
图19是后差速器关于差速锁装置的剖视图;Figure 19 is a cross-sectional view of the rear differential with respect to the differential lock device;
图20是后桥中滚动件在分离位置的剖视图;Figure 20 is a cross-sectional view of the rolling element in the rear axle at a separated position;
图21是后桥中滚动件在接合位置的剖视图;Figure 21 is a cross-sectional view of the rolling element in the rear axle at the engaged position;
图22是配合件的示意图;Figure 22 is a schematic diagram of a mating piece;
图23是差速锁装置的切换从动件的示意图;Figure 23 is a schematic diagram of a switching follower of a differential lock device;
图24是差速锁装置的第二限位件的示意图;Figure 24 is a schematic diagram of the second limiting member of the differential lock device;
图25是配合件和滚动保持架的配合示意图;Figure 25 is a schematic diagram of the cooperation between the mating piece and the rolling cage;
图26是图25中区域C的放大图;FIG. 26 is an enlarged view of area C in FIG. 25;
图27是差速锁装置中的滚动保持架和第二限位件的配合示意图;Figure 27 is a schematic diagram of the cooperation of the rolling cage and the second limiting member in the differential lock device;
图28是差速锁装置中的切换从动件和滚动保持架的配合示意图;Figure 28 is a schematic diagram of the cooperation between the switching follower and the rolling cage in the differential lock device;
图29是前桥中接合装置处的剖视图;Figure 29 is a cross-sectional view of the joint device in the front axle;
图30是图29中A-A方向的剖视图;Figure 30 is a cross-sectional view in the direction of A-A in Figure 29;
图31是端盖的立体图;Figure 31 is a perspective view of the end cap;
图32是根据本实用新型一种实施例的车辆的驱动方法的步骤示意图;Fig. 32 is a schematic diagram of steps of a driving method of a vehicle according to an embodiment of the present invention;
图33是根据本实用新型另一种实施例的车辆的驱动方法的步骤示意图。FIG. 33 is a schematic diagram of steps of a driving method of a vehicle according to another embodiment of the present invention.
附图标记:Reference signs:
驱动系统1000;动力装置100;输出轴110;前主动齿轮111;后主动齿轮112;前桥200;前从动盘210;前盘体211;前从动齿轮212;前半轴220;前半轴连接头221;第二避让槽2211;轴孔222;平面223;接合装置230;第一滚动件231;第一滚动保持架232;第一凹槽2321;第 二凹槽2322;第一切换主动件233;第一切换从动件234;第一凸起2341;切割部2342;间隔槽2343;第一弹性复位机构235;第一弹性件2351;第一限位件2352;第二凸起2353;第一止挡部2354;第一避让槽2355;轴套236;隔板237;碗堵238;前转速传感器240;前差速器250;外壳260;主油腔室261;一级分离腔室262;二级分离腔室263;呼吸口264;回油槽265;出气通道266;回流通道267;挡油壁268;软管269;ABS信号齿轮270;轴承280;端盖281;前车轮300;后桥400;后从动盘410;后盘体411;后从动齿轮412;行星主动齿轮413;后半轴420;后半轴连接头421;第四避让槽4211;配合件422;行星从动齿轮423;后转速传感器430;差速锁装置440;第二滚动件441;第二滚动保持架442;第三凹槽4421;第二切换主动件443;第二切换从动件444;第三凸起4441;第二弹性复位机构445;第二弹性件4451;第二限位件4452;第四凸起4453;第二止挡部4454;第三避让槽4455;后差速器460;后车轮500;控制器600。Drive system 1000; power plant 100; output shaft 110; front driving gear 111; rear driving gear 112; front axle 200; front driven disc 210; front disc body 211; front driven gear 212; front half shaft 220; front half shaft connection Head 221; second avoidance groove 2211; shaft hole 222; plane 223; joining device 230; first rolling member 231; first rolling cage 232; first groove 2321; second groove 2322; first switching active member 233; first switching follower 234; first protrusion 2341; cutting portion 2342; spacing groove 2343; first elastic reset mechanism 235; first elastic member 2351; first limiting member 2352; second protrusion 2353; First stop 2354; first avoidance groove 2355; shaft sleeve 236; partition 237; bowl plug 238; front speed sensor 240; front differential 250; housing 260; main oil chamber 261; primary separation chamber 262; secondary separation chamber 263; breathing port 264; oil return groove 265; air outlet channel 266; return channel 267; oil retaining wall 268; hose 269; ABS signal gear 270; bearing 280; end cover 281; front wheel 300; Rear axle 400; rear driven disk 410; rear disk body 411; rear driven gear 412; planetary driving gear 413; rear half shaft 420; rear half shaft connector 421; fourth avoidance groove 4211; mating member 422; planetary follower Moving gear 423; rear speed sensor 430; differential lock device 440; second rolling member 441; second rolling cage 442; third groove 4421; second switching driving member 443; second switching driven member 444; Three protrusions 4441; second elastic reset mechanism 445; second elastic member 4451; second limiting member 4452; fourth protrusion 4453; second stop 4454; third escape groove 4455; rear differential 460; Rear wheel 500; controller 600.
具体实施方式detailed description
下面详细描述本实用新型的实施例,参考附图描述的实施例是示例性的,下面详细描述本实用新型的实施例。The following describes the embodiments of the present utility model in detail. The embodiments described with reference to the drawings are exemplary. The following describes the embodiments of the present utility model in detail.
下面参考图1-图30描述根据本实用新型实施例的车辆的驱动系统1000,该驱动系统1000为车辆提供动力,驱动车轮在路面上行驶。其中,车辆可以为全地形车。The driving system 1000 of a vehicle according to an embodiment of the present invention will be described below with reference to FIGS. 1 to 30. The driving system 1000 provides power for the vehicle and drives the wheels to travel on the road. Among them, the vehicle may be an all-terrain vehicle.
如图1和图2所示,根据本实用新型实施例的车辆的驱动系统1000可以包括:动力装置100、前桥200、前车轮300、后桥400、后车轮500和控制器600,车辆还可以包括:车架,动力装置100、前桥200、后桥400和控制器600均设置在车架上,其中,前桥200和后桥400前后间隔设置,动力装置100可以设置在前桥200和后桥400之间,也可以根据车架实际结构选取合理的布置位置。前桥200的两端分别设置有前车轮300,后桥400的两端分别设置有后车轮500。控制器600可以控制动力装置100是否与接合前桥200,以进行动力传递。As shown in Figures 1 and 2, the drive system 1000 of the vehicle according to the embodiment of the present invention may include: a power plant 100, a front axle 200, a front wheel 300, a rear axle 400, a rear wheel 500 and a controller 600, and the vehicle also It may include: a frame. The power plant 100, the front axle 200, the rear axle 400, and the controller 600 are all arranged on the frame. The front axle 200 and the rear axle 400 are arranged at intervals between the front and rear axles, and the power plant 100 may be arranged on the front axle 200. Between the rear axle 400 and the rear axle 400, a reasonable arrangement position can also be selected according to the actual structure of the frame. Front wheels 300 are respectively provided at both ends of the front axle 200, and rear wheels 500 are respectively provided at both ends of the rear axle 400. The controller 600 can control whether the power plant 100 is engaged with the front axle 200 for power transmission.
如图1所示,动力装置100具有输出轴110,输出轴110可以为两个,两个输出轴110分别向前桥200和后桥400传递动力。其中,动力装置100有多种选择,例如,动力装置100可以为燃油发动机;又如,动力装置100可以为电机,电机可以为电动发电机;再如,动力装置100可以为燃油发动机和电机的组合,电机可以固定在燃油发动机的左侧或者右侧,其中,燃油发动机可以固定在车架的底部,电机固定在燃油发动机的右侧。As shown in FIG. 1, the power plant 100 has an output shaft 110, and there may be two output shafts 110, and the two output shafts 110 respectively transmit power to the front axle 200 and the rear axle 400. Among them, the power plant 100 has multiple options. For example, the power plant 100 can be a fuel engine; for another example, the power plant 100 can be a motor, and the motor can be a motor generator; for another example, the power plant 100 can be a fuel engine and a motor. In combination, the motor can be fixed on the left or right side of the fuel engine, where the fuel engine can be fixed on the bottom of the frame, and the motor can be fixed on the right side of the fuel engine.
结合图1和图3所示,前桥200包括:前从动盘210、前半轴220、接合装置230和前转速传感器240,前半轴220为两个,而且两个前半轴220左右相对设置,每个前半轴220包括前半轴连接头221和前轴体,前半轴连接头221与前轴体同步转动,前从动盘210与输出轴110动力传递,输出轴110的端部设置有前主动齿轮111,前从动盘210包括前盘体211和前从动齿轮212,前主动齿轮111和前从动齿轮212啮合,这样动力装置100可以通过输出轴110向前桥200传递动力。前主动齿轮111和前从动齿轮212可以分别为锥齿轮。1 and 3, the front axle 200 includes: a front driven disc 210, a front half shaft 220, a coupling device 230, and a front speed sensor 240. There are two front half shafts 220, and the two front half shafts 220 are arranged opposite to each other. Each front axle 220 includes a front axle connecting head 221 and a front axle body. The front axle connecting head 221 rotates synchronously with the front axle body. The front driven disc 210 and the output shaft 110 are power-transmitted. The end of the output shaft 110 is provided with a front driver. Gear 111, the front driven disc 210 includes a front disc body 211 and a front driven gear 212. The front driving gear 111 and the front driven gear 212 mesh, so that the power device 100 can transmit power to the front axle 200 through the output shaft 110. The front driving gear 111 and the front driven gear 212 may be bevel gears, respectively.
接合装置230为两组,而且两组接合装置230分别设置于前从动盘210和前半轴连接头221之间,两个前车轮300分别连接于两个前半轴220的轴向外端,即两个前轴体的轴向外端。可以理解的是,当接合装置230接合前从动盘210和前半轴连接头221时,动力装置100输出的动力 可以通过接合装置230和前半轴220传递给前车轮300,从而驱动车辆在路面上行驶。当接合装置230断开前从动盘210和前半轴连接头221时,动力装置100输出的动力无法通过前从动盘210传递给前半轴连接头221,则两个前车轮300作为从动轮使用。其中,前桥200包括:前差速器250,前差速器250包括:上述的前主动齿轮111、上述的前从动盘210、上述的两个前半轴连接头221和上述的两组接合装置230,前差速器250的具体结构将在后续内容中详细描述。There are two sets of coupling devices 230, and the two sets of coupling devices 230 are respectively arranged between the front driven disc 210 and the front half-shaft connecting head 221, and the two front wheels 300 are respectively connected to the axial outer ends of the two front half-shafts 220, namely The axial outer ends of the two front axle bodies. It can be understood that when the coupling device 230 is coupled to the front driven disc 210 and the front half shaft connector 221, the power output by the power device 100 can be transmitted to the front wheels 300 through the coupling device 230 and the front half shaft 220, thereby driving the vehicle on the road. Driving. When the coupling device 230 disconnects the front driven disc 210 and the front half shaft connector 221, the power output by the power unit 100 cannot be transmitted to the front half shaft connector 221 through the front driven disc 210, and the two front wheels 300 are used as driven wheels. . Wherein, the front axle 200 includes: a front differential 250, and the front differential 250 includes: the above-mentioned front driving gear 111, the above-mentioned front driven disc 210, the above-mentioned two front half shaft connectors 221, and the above-mentioned two sets of joints The specific structure of the device 230 and the front differential 250 will be described in detail in the following content.
如图1和图2所示,前转速传感器240用于检测对应的前半轴220的转速,前转速传感器240可以为两个,两个前转速传感器240可以分别用于检测两个前半轴220的转速,从而可以获知两个前车轮300的转速。具体地,前半轴连接头221上可以设置有ABS信号齿轮270,前转速传感器240用于检测该ABS信号齿轮270的转动齿数,从而可以传递给控制器600该信息,以获取对应的前车轮300的转速信息。As shown in Figures 1 and 2, the front speed sensor 240 is used to detect the speed of the corresponding front half shaft 220. There can be two front speed sensors 240, and the two front speed sensors 240 can be used to detect the speed of the two front half shafts 220 respectively. The rotational speed, so that the rotational speed of the two front wheels 300 can be known. Specifically, the front half shaft connector 221 may be provided with an ABS signal gear 270, and the front speed sensor 240 is used to detect the number of rotating teeth of the ABS signal gear 270, so that the information can be transmitted to the controller 600 to obtain the corresponding front wheel 300 Speed information.
结合图1和图18所示,后桥400包括:后从动盘410、后半轴420和后转速传感器430,后半轴420为两个,而且两个后半轴420左右相对设置,后从动盘410与输出轴110动力传递,输出轴110的端部设置有后主动齿轮112,后从动盘410包括后盘体411和后从动齿轮412,后主动齿轮112与后从动齿轮412啮合,这样动力装置100可以通过输出轴110向后桥400传递动力。后主动齿轮112和后从动齿轮412可以分别为锥齿轮。其中,后桥400包括后差速器460,后差速器460包括上述的后从动盘410和两个后半轴连接头421,后差速器460的具体结构将在后续内容中详细描述。1 and 18, the rear axle 400 includes a rear driven disc 410, a rear half shaft 420, and a rear speed sensor 430. There are two rear half shafts 420, and the two rear half shafts 420 are arranged opposite to each other. The driven disk 410 is power-transmitted with the output shaft 110. The end of the output shaft 110 is provided with a rear driving gear 112. The rear driven disk 410 includes a rear disk body 411 and a rear driven gear 412. The rear driving gear 112 and the rear driven gear 412 is engaged, so that the power unit 100 can transmit power to the rear axle 400 through the output shaft 110. The rear driving gear 112 and the rear driven gear 412 may be bevel gears, respectively. Among them, the rear axle 400 includes a rear differential 460. The rear differential 460 includes the above-mentioned rear driven disc 410 and two rear axle connectors 421. The specific structure of the rear differential 460 will be described in detail in the following content. .
如图18所示,两个后半轴420与后从动盘410动力传递,后从动盘410内设置有行星主动齿轮413,两个后半轴420分别包括后半轴连接头421,后半轴连接头421设置有行星从动齿轮423,行星主动齿轮413和行星从动齿轮423之间啮合,以进行动力传递。可以理解的是,在动力装置100输出动力时,后车轮500作为驱动轮使用。As shown in Figure 18, the two rear half shafts 420 and the rear driven disk 410 are power-transmitted. The rear driven disk 410 is provided with a planetary drive gear 413. The two rear half shafts 420 respectively include a rear half shaft connecting head 421, The semi-shaft connecting head 421 is provided with a planetary driven gear 423, and the planetary driving gear 413 and the planetary driven gear 423 are meshed for power transmission. It can be understood that when the power device 100 outputs power, the rear wheels 500 are used as driving wheels.
如图1和图2所示,后转速传感器430用于检测对应的后半轴420的转速,后转速传感器430可以为两个,两个后转速传感器430可以分别用于检测两个后半轴420的转速,从而可以获知两个后车轮500的转速。具体地,后半轴连接头421上可以设置有ABS信号齿轮,后转速传感器430用于检测该ABS信号齿轮的转动齿数,从而可以传递给控制器600该信息,以获取对应的后车轮500的转速信息。As shown in Figures 1 and 2, the rear speed sensor 430 is used to detect the speed of the corresponding rear half shaft 420. There can be two rear speed sensors 430, and the two rear speed sensors 430 can be used to detect two rear half shafts. The rotation speed of 420, so that the rotation speed of the two rear wheels 500 can be known. Specifically, the rear half shaft connector 421 may be provided with an ABS signal gear, and the rear speed sensor 430 is used to detect the number of rotating teeth of the ABS signal gear, so that the information can be transmitted to the controller 600 to obtain the corresponding rear wheel 500 Speed information.
如图2所示,控制器600分别与接合装置230、前转速传感器240和后转速传感器430电连接,以在满足预定条件时控制接合装置230工作,从而使得前从动盘210和前半轴220接合。可以理解的是,控制器600可以接收两个前转速传感器240和两个后转速传感器430的转速信息,然后获知前车轮300和后车轮500的状态,从而根据信息判断整车的行驶状态是否需要进行两驱和四驱之间的切换。如果确定整车的行驶状态满足预定条件,无需驾驶员介入,控制器600可以根据自身判断精准地进行两驱和四驱之间的切换,使得接合装置230接合前半轴220的前半轴连接头221和前从动盘210,这样可以使得车辆从两驱模式切换到四驱模式,从而可以提升车辆的动力和行驶稳定性,可以使得车辆能够更稳定地行驶在当前路况下,以及可以避免车辆的内部部件受损,可以延长车辆的使用寿命。As shown in FIG. 2, the controller 600 is electrically connected to the engagement device 230, the front rotation speed sensor 240, and the rear rotation speed sensor 430, to control the engagement device 230 to work when a predetermined condition is met, so that the front driven disc 210 and the front half shaft 220 Join. It is understandable that the controller 600 can receive the rotational speed information of the two front rotational speed sensors 240 and the two rear rotational speed sensors 430, and then learn the status of the front wheels 300 and the rear wheels 500, so as to determine whether the driving state of the vehicle needs to be based on the information. Switch between two-wheel drive and four-wheel drive. If it is determined that the driving state of the entire vehicle meets the predetermined conditions, without driver intervention, the controller 600 can accurately switch between two-wheel drive and four-wheel drive according to its own judgment, so that the coupling device 230 engages the front half shaft connector 221 of the front half shaft 220 And the front driven disc 210, so that the vehicle can be switched from two-wheel drive mode to four-wheel drive mode, thereby improving the power and driving stability of the vehicle, enabling the vehicle to drive more stably under current road conditions, and avoiding vehicle damage Damage to internal components can extend the service life of the vehicle.
需要说明的是,上述预定条件并不限于一种。It should be noted that the foregoing predetermined condition is not limited to one.
一种可选地,两个后车轮500的转速差为V1,两个后车轮500的转弯半径转速差值为V2,安全系数为a,其中,在V1>V2*a时,控制器600控制接合装置230接合前从动盘210和前半轴220,在V1<V2*a时,控制器600控制接合装置230断开前从动盘210和前半轴220。也就是说,在驾驶员驾驶车辆行驶时,当车辆的车轮行驶状态满足V1>V2*a的条件时,控制器600控制车辆从两驱切换到四驱模式,当车辆的车轮行驶状态满足V1<V2*a的条件时,控制器600控制车辆从四驱切换到两驱模式。如此设置预定条件,可以使得车辆能够适应各种恶劣的路况,可以避免出现转弯打滑的情形,从而可以提升车辆的行驶稳定性,并且可以避免传动系统和车轮的受损,可以延长车辆的使用寿命。Optionally, the speed difference between the two rear wheels 500 is V1, the turning radius speed difference between the two rear wheels 500 is V2, and the safety factor is a, where, when V1>V2*a, the controller 600 controls The engaging device 230 engages the front driven disk 210 and the front half shaft 220. When V1<V2*a, the controller 600 controls the engaging device 230 to disconnect the front driven disk 210 and the front half shaft 220. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state meets the condition of V1>V2*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode. When the vehicle's wheel driving state meets V1 Under the condition of <V2*a, the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
另一种可选地,前车轮300和后车轮500的转速差为V3,前车轮300和后车轮500的平均转速为V4,安全系数为a,其中,在V3>V4*a时,控制器600控制接合装置230接合前从动盘210和前半轴220,在V3<V4*a时,控制器600控制接合装置230断开前从动盘210和前半轴220。也就是说,在驾驶员驾驶车辆行驶时,当车辆的车轮行驶状态满足V3>V4*a的条件时,控制器600控制车辆从两驱切换到四驱模式,当车辆的车轮行驶状态满足V3<V4*a的条件时,控制器600控制车辆从四驱切换到两驱模式。如此设置预定条件,可以使得车辆能够适应各种恶劣的路况,可以避免出现转弯打滑的情形,从而可以提升车辆的行驶稳定性,并且可以避免传动系统和车轮的受损,可以延长车辆的使用寿命。Alternatively, the speed difference between the front wheels 300 and the rear wheels 500 is V3, the average speed of the front wheels 300 and the rear wheels 500 is V4, and the safety factor is a. Wherein, when V3>V4*a, the controller 600 controls the engagement device 230 to engage the front driven disk 210 and the front half shaft 220. When V3<V4*a, the controller 600 controls the engagement device 230 to disconnect the front driven disk 210 and the front half shaft 220. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state satisfies the condition of V3>V4*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode. When the vehicle's wheel driving state satisfies V3 Under the condition of <V4*a, the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
下面结合附图详细描述一下前桥200中的前差速器250。The front differential 250 in the front axle 200 will be described in detail below with reference to the accompanying drawings.
根据本实用新型的一个可选实施例,如图3所示,前差速器250可以包括:上述的前主动齿轮111、上述的前从动盘210、上述的两个前半轴连接头221和上述的两组接合装置230。According to an optional embodiment of the present invention, as shown in FIG. 3, the front differential 250 may include: the aforementioned front driving gear 111, the aforementioned front driven disc 210, the aforementioned two front half shaft connectors 221 and The two sets of joining devices 230 described above.
如图3所示,前从动盘210的前盘体211内部中空,而且前盘体211的内周面为第一接触面,半轴连接头的外周面为第二接触面,第一接触面和第二接触面中的一个为圆环面,而且第一接触面和第二接触面中的另一个为由多个面依次连接所形成的多边形面。例如,如图3所示,第一接触面为圆环面,第二接触面为多边形面,又如,第一接触面为多边形面,第二接触面为圆环面。As shown in FIG. 3, the front disc body 211 of the front driven disc 210 is hollow, and the inner peripheral surface of the front disc body 211 is the first contact surface, the outer peripheral surface of the half-shaft connector is the second contact surface, and the first contact surface One of the surface and the second contact surface is a torus surface, and the other of the first contact surface and the second contact surface is a polygonal surface formed by successively connecting a plurality of surfaces. For example, as shown in FIG. 3, the first contact surface is a torus surface and the second contact surface is a polygonal surface. For another example, the first contact surface is a polygonal surface and the second contact surface is a torus surface.
如图3所示,两组接合装置230分别与两个前半轴连接头221一一对应,而且两组接合装置230均设置在前从动盘210的前盘体211内。两组接合装置230在轴向间隔设置,轴向即图3所示的左右方向。两组接合装置230分别用于选择性地接合各自对应的前半轴连接头221,其中两组接合装置230在控制器600的作用下可以同步接合。As shown in FIG. 3, the two sets of engagement devices 230 correspond to the two front half shaft connectors 221 one-to-one, and the two sets of engagement devices 230 are both arranged in the front disc body 211 of the front driven disc 210. The two sets of joining devices 230 are arranged at intervals in the axial direction, which is the left and right direction as shown in FIG. 3. The two sets of engagement devices 230 are respectively used to selectively engage the corresponding front axle connectors 221, and the two sets of engagement devices 230 can be simultaneously engaged under the action of the controller 600.
如图3所示,每组接合装置230包括:第一滚动件231、第一滚动保持架232、第一切换主动件233、第一切换从动件234和第一弹性复位机构235,第一滚动件231为多个,而且多个第一滚动件231设置于第一滚动保持架232内,第一滚动件231可以为滚柱,第一滚动保持架232内可以设置有多个容纳槽,多个容纳槽在周向间隔设置,滚柱容纳在容纳槽内,滚柱在容纳槽内可以滚动,而且在径向内侧和外侧均伸出容纳槽。As shown in FIG. 3, each group of joining devices 230 includes: a first rolling member 231, a first rolling cage 232, a first switching active member 233, a first switching driven member 234, and a first elastic reset mechanism 235. There are a plurality of rolling elements 231, and the plurality of first rolling elements 231 are arranged in the first rolling cage 232, the first rolling elements 231 may be rollers, and the first rolling cage 232 may be provided with a plurality of receiving grooves, A plurality of accommodating grooves are arranged at intervals in the circumferential direction, the rollers are accommodated in the accommodating grooves, the rollers can roll in the accommodating grooves, and extend out of the accommodating grooves both radially inside and outside.
结合图5和图6所示,多个第一滚动件231与多边形面的多个面一一对应设置,并且多个第一滚动件231能够在沿对应的面上发生运动,从而与圆环面具有分离位置和接合位置。也就是说, 第一滚动件231的数量可以与多边形面所具有的面的数量相同,每个第一滚动件231对应一个多边形面的面。As shown in FIG. 5 and FIG. 6, a plurality of first rolling elements 231 are arranged in a one-to-one correspondence with a plurality of surfaces of the polygonal surface, and the plurality of first rolling elements 231 can move along the corresponding surface, so as to interact with the circular ring The face has a separation position and an engagement position. In other words, the number of first rolling elements 231 may be the same as the number of polygonal surfaces, and each first rolling element 231 corresponds to a polygonal surface.
如图5所示,第一滚动件231位于分离位置,此时第一滚动件231位于对应多边形的面的中心位置,由于多边形面的每个面的中心位置离圆环面的距离最大,因此第一滚动件231与前盘体211之间具有间隙,前从动盘210与前半轴连接头221之间发生相对转动,互不干涉;如图6所示,第一滚动件231位于接合位置,此时第一滚动件231位于对应多边形的面的一侧边缘,由于每个多边形面的侧边缘位置离圆环面的距离最小,第一滚动件231与前盘体211之间接触并抵持,进而前从动盘210与前半轴连接头221能够发生同步转动。可以理解的是,当第一滚动件231位于分离位置时,第一滚动件231与前盘体211之间具有间隙,并未接触,此时前主动齿轮111的动力不通过前从动盘210传递给前半轴连接头221,这样前盘体211和前半轴连接头221之间可以互不干涉地转动,此时车辆处于两驱模式。当第一滚动件231位于接合位置时,第一滚动件231与前盘体211之间接触并抵持,或者说,第一滚动件231在接合位置时将前盘体211和前半轴连接头221卡住,此时前主动齿轮111的动力可以通过前从动盘210传递给前半轴连接头221,从而使得两者可以同步转动,此时车辆处于四驱模式。此处需要说明的是,由于多边形的每个面具有两个侧边缘位置,因此第一滚动件231也相应具有两个分离位置。As shown in FIG. 5, the first rolling member 231 is located at the separated position. At this time, the first rolling member 231 is located at the center position of the corresponding polygonal surface. Since the center position of each surface of the polygonal surface has the largest distance from the torus surface, There is a gap between the first rolling element 231 and the front plate body 211, and the front driven plate 210 and the front half shaft connecting head 221 rotate relative to each other without interference; as shown in FIG. 6, the first rolling element 231 is located at the joint position At this time, the first rolling element 231 is located on one side edge of the corresponding polygonal surface. Since the side edge position of each polygonal surface has the smallest distance from the toroidal surface, the first rolling element 231 is in contact with and abuts against the front plate body 211. Therefore, the front driven disc 210 and the front half shaft connector 221 can rotate synchronously. It can be understood that when the first rolling member 231 is in the separated position, there is a gap between the first rolling member 231 and the front plate body 211, and there is no contact. At this time, the power of the front driving gear 111 does not pass through the front driven plate 210. It is transmitted to the front half-shaft connecting head 221, so that the front plate body 211 and the front half-shaft connecting head 221 can rotate without interfering with each other. At this time, the vehicle is in a two-wheel drive mode. When the first rolling element 231 is at the engaging position, the first rolling element 231 contacts and resists the front plate body 211, or in other words, the first rolling element 231 connects the front plate body 211 and the front half shaft when the first rolling element 231 is in the engaging position. 221 is stuck. At this time, the power of the front driving gear 111 can be transmitted to the front half shaft connector 221 through the front driven disc 210, so that the two can rotate synchronously. At this time, the vehicle is in a four-wheel drive mode. It should be noted here that since each surface of the polygon has two side edge positions, the first rolling member 231 also has two separate positions correspondingly.
如图3所示,第一切换从动件234设置于第一滚动保持架232上,这样第一切换从动件234可以带动第一滚动保持架232同步转动,第一切换主动件233选择性地驱动第一切换从动件234带动第一滚动保持架232运动,从而带动第一滚动件231沿对应的多边形的面上发生运动,以使第一滚动件231从分离位置运动至接合位置。第一切换主动件233具有控制第一切换从动件234运动的能力,其可以根据自身的状态控制第一切换从动件234运动,从而能够控制第一滚动件231从分离位置运动到接合位置,即实现两驱模式向四驱模式的转换。其中,控制器600与两组接合装置230的第一切换主动件233电连接,这样控制器600可以对应控制第一切换主动件233是否驱动第一切换从动件234运动。As shown in FIG. 3, the first switching follower 234 is disposed on the first rolling holder 232, so that the first switching follower 234 can drive the first rolling holder 232 to rotate synchronously, and the first switching driving member 233 is selectively Ground driving the first switching follower 234 drives the first rolling cage 232 to move, thereby driving the first rolling member 231 to move along the corresponding polygonal surface, so that the first rolling member 231 moves from the separated position to the engaged position. The first switching driver 233 has the ability to control the movement of the first switching follower 234, which can control the movement of the first switching follower 234 according to its own state, so as to control the movement of the first rolling element 231 from the separated position to the engaged position , Which realizes the conversion from two-wheel drive mode to four-wheel drive mode. Wherein, the controller 600 is electrically connected to the first switching active part 233 of the two sets of joining devices 230, so that the controller 600 can correspondingly control whether the first switching active part 233 drives the first switching follower 234 to move.
如图3所示,第一弹性复位机构235用于通过第一滚动保持架232使得第一滚动件231从接合位置回复至分离位置。也就是说,在四驱模式向两驱模式切换时,第一弹性复位机构235可以通过自身的弹性力作用带动第一滚动保持架232运动,从而使得第一滚动件231从接合位置运动至分离位置,实现四驱模式向两驱模式的切换。其中,该过程中的第一切换主动件233不再控制第一切换从动件234。As shown in FIG. 3, the first elastic reset mechanism 235 is used to restore the first rolling member 231 from the engaged position to the separated position through the first rolling holder 232. That is to say, when the four-wheel drive mode is switched to the two-wheel drive mode, the first elastic reset mechanism 235 can drive the first rolling cage 232 to move through its own elastic force, so that the first rolling member 231 moves from the engaged position to the separated position. Position to switch from four-wheel drive mode to two-wheel drive mode. Wherein, the first switching driver 233 in this process no longer controls the first switching follower 234.
由此,通过在前半轴连接头221和前盘体211之间设置第一滚动件231和第一滚动保持架232,可以使得前半轴连接头221和前盘体211之间的接合状态和分离状态切换及时且可靠,而且通过设置第一切换主动件233和第一弹性复位机构235,可以控制两驱模式向四驱模式的切换,以及控制四驱模式向两驱模式的切换,如此设置的前差速器250可以采用不同的控制切换,可以使得接合装置230切换灵活,切换稳定性好,不会出现卡死现象。Thus, by disposing the first rolling member 231 and the first rolling cage 232 between the front half shaft connecting head 221 and the front plate body 211, the joint state and separation between the front half shaft connecting head 221 and the front plate body 211 can be made The state switching is timely and reliable, and by setting the first switching active member 233 and the first elastic reset mechanism 235, the two-wheel drive mode can be controlled to switch to the four-wheel drive mode, and the four-wheel drive mode can be controlled to switch to the two-wheel drive mode. The front differential 250 can adopt different control switching, which can make the coupling device 230 switch flexibly, with good switching stability, and no jamming phenomenon will occur.
具体地,如图3所示,第一切换主动件233为电磁件,电磁件与控制器600电连接,电磁件可以为电磁铁,电磁铁固定在前桥200的外壳260内,电磁铁和控制器600之间可以通过线束连 接。第一切换从动件234为金属件,第一切换主动件233在通电状态时吸附第一切换从动件234,以使第一切换从动件234带动第一滚动保持架232运动,从而使得第一滚动件231从分离位置运动至接合位置,第一切换主动件233在断电状态下,第一滚动件231位于分离位置。也就是说,第一切换主动件233在断电状态下,第一弹性复位机构235可以利用其弹性力促使第一滚动保持架232运动,从而使得第一滚动件231从接合位置运动至分离位置,如此设置的第一切换主动件233,通过电磁力控制第一滚动件231的位置,可以使得接合装置230结构简单,控制可靠,状态切换及时。另外,第一弹性复位机构235还具有使得第一滚动件231保持在分离位置的作用,从而能够使得第一滚动保持架232同步地随前半轴连接头221转动。Specifically, as shown in FIG. 3, the first switching active member 233 is an electromagnetic member, which is electrically connected to the controller 600. The electromagnetic member may be an electromagnet. The electromagnet is fixed in the housing 260 of the front axle 200, and the electromagnet and The controllers 600 can be connected by a wire harness. The first switching follower 234 is a metal piece. The first switching driver 233 absorbs the first switching follower 234 when it is energized, so that the first switching follower 234 drives the first rolling cage 232 to move, so that The first rolling element 231 moves from the separation position to the engagement position. When the first switching active element 233 is in the power-off state, the first rolling element 231 is located at the separation position. In other words, when the first switching active member 233 is in the power-off state, the first elastic reset mechanism 235 can use its elastic force to urge the first rolling cage 232 to move, so that the first rolling member 231 moves from the engaged position to the separated position Therefore, the first switching active member 233 configured in this way controls the position of the first rolling member 231 through electromagnetic force, which can make the joint device 230 simple in structure, reliable in control, and timely in state switching. In addition, the first elastic reset mechanism 235 also has the function of keeping the first rolling member 231 at the separated position, so that the first rolling cage 232 can rotate with the front half-shaft connecting head 221 synchronously.
如图9和图10所示,第一切换从动件234设置有第一限位部,第一滚动保持架232的外侧设置有第二限位部,第一限位部与第二限位部周向限位,从而带动第一滚动保持架232周向运动。也就是说,第一切换从动件234和第一滚动保持架232之间通过两个限位部限位配合,从而可以使得第一切换从动件234和第一滚动保持架232能够同步周向转动,这样在第一切换主动件233通电之后,第一切换从动件234可以带动第一滚动保持架232运动,从而可以使得第一滚动件231从分离位置运动至接合位置。另外,通过设置两个限位部,可以减少第一切换从动件234的窜动,而且可以使得第一切换从动件234和第一滚动保持架232之间配合简单可靠。As shown in Figures 9 and 10, the first switching follower 234 is provided with a first limiting portion, the outer side of the first rolling cage 232 is provided with a second limiting portion, the first limiting portion and the second limiting portion The part is limited in the circumferential direction, thereby driving the first rolling cage 232 to move in the circumferential direction. That is to say, the first switching follower 234 and the first rolling cage 232 are in position-limiting cooperation through two limit parts, so that the first switching follower 234 and the first rolling cage 232 can be synchronized. In this way, after the first switching driving member 233 is energized, the first switching follower 234 can drive the first rolling holder 232 to move, so that the first rolling member 231 can move from the separated position to the engaged position. In addition, by providing two limit parts, the movement of the first switching follower 234 can be reduced, and the cooperation between the first switching follower 234 and the first rolling cage 232 can be made simple and reliable.
其中,如图3所示,第一切换主动件233位于第一切换从动件234的轴向外侧,而且第一切换主动件233提供给第一切换从动件234与前半轴连接头221运动方向反向的磁性吸力,以使第一滚动保持架232带动第一滚动件231转动至接合位置。其中,第一切换从动件234的外侧表面可以贴靠在第一切换主动件233上,在第一滚动件231处于分离位置时,第一切换从动件234与第一滚动件231一起转动,第一切换从动件234在第一切换主动件233的表面摩擦运动,而在第一切换主动件233通电之后,第一切换主动件233可以产生与运动方向相反的磁性吸力,从而使得第一滚动保持架232与前半轴连接头221产生相对运动,进一步地使得第一滚动件231从分离位置运动至接合位置。如此设置的第一切换主动件233可以快速产生使第一切换从动件234发生逆向运动的阻力,而且无需第一切换从动件234轴向运动,可以使得接合装置230轴向占用空间小,结构更加紧凑。Wherein, as shown in FIG. 3, the first switching driver 233 is located on the axial outer side of the first switching follower 234, and the first switching driver 233 is provided for the first switching follower 234 and the front half shaft connector 221 to move. The magnetic attraction in the opposite direction causes the first rolling cage 232 to drive the first rolling member 231 to rotate to the engaging position. Wherein, the outer surface of the first switching follower 234 can be pressed against the first switching driver 233, and when the first rolling element 231 is in the separated position, the first switching follower 234 rotates together with the first rolling element 231 , The first switching follower 234 frictionally moves on the surface of the first switching driver 233, and after the first switching driver 233 is energized, the first switching driver 233 can generate a magnetic attraction force opposite to the moving direction, so that the first switching driver 233 A rolling cage 232 generates a relative movement with the front half-shaft connecting head 221, which further causes the first rolling member 231 to move from the separated position to the engaged position. The first switching driver 233 provided in this way can quickly generate resistance for the first switching follower 234 to move in the reverse direction, and there is no need for the first switching follower 234 to move axially, so that the joint device 230 can occupy a small axial space. The structure is more compact.
如图10、图11、图12和图16所示,第一限位部包括设置于第一切换从动件234上的多个周向间隔且朝向第一滚动保持架232延伸的第一凸起2341,第二限位部包括设置于第一滚动保持架232的外圈的在朝向第一切换从动件234的一侧且周向间隔的第一凹槽2321,多个第一凸起2341和多个第一凹槽2321一一对应配合。通过设置多个第一凸起2341和多个第一凹槽2321,可以使得第一切换从动件234和第一滚动保持架232周向限位稳定,同步转动更加稳定。其中,第一凸起2341的端部可以为半圆形,第一凹槽2321可以为矩形槽,如此设置的第一凸起2341可以方便其伸入矩形槽内,从而可以提升第一切换从动件234和第一滚动保持架232之间的装配效率。As shown in FIGS. 10, 11, 12, and 16, the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the first switching follower 234 and extending toward the first rolling cage 232. Starting from 2341, the second limiting portion includes first grooves 2321 arranged on the outer ring of the first rolling cage 232 on the side facing the first switching follower 234 and spaced in the circumferential direction, and a plurality of first protrusions 2341 and the plurality of first grooves 2321 are matched in one-to-one correspondence. By providing a plurality of first protrusions 2341 and a plurality of first grooves 2321, the circumferential limit of the first switching follower 234 and the first rolling cage 232 can be stabilized, and the synchronous rotation can be more stable. Wherein, the end of the first protrusion 2341 may be semicircular, and the first groove 2321 may be a rectangular groove. The first protrusion 2341 provided in this way can easily extend into the rectangular groove, thereby improving the first switching slave The assembly efficiency between the movable member 234 and the first rolling cage 232.
结合图3、图13、图14和图17所示,第一弹性复位机构235包括:第一弹性件2351和第一限位件2352,而且第一限位件2352与第一滚动保持架232同步转动,第一弹性件2351套设于前半轴连接头221,而且第一弹性件2351两端分别配合于第一限位件2352和前半轴连接头221上, 第一限位件2352可以起到限位和与第一弹性件2351配合的作用。可以理解的是,第一弹性件2351为带有缺口的弹性环,弹性环的两端分别设置有第一止挡部2354,第一止挡部2354分别配合在第一限位件2352和前半轴连接头221上,这样在第一切换主动件233断电之后,第一弹性件2351可以将存储的弹性力释放出去,然后带动第一滚动保持架232相对前半轴连接头221运动,从而使得第一滚动件231从接合位置运动至分离位置,实现四驱模式向两驱模式的切换。As shown in Figure 3, Figure 13, Figure 14 and Figure 17, the first elastic reset mechanism 235 includes: a first elastic member 2351 and a first limiting member 2352, and the first limiting member 2352 and the first rolling cage 232 Rotating synchronously, the first elastic member 2351 is sleeved on the front half-shaft connector 221, and both ends of the first elastic member 2351 are respectively fitted on the first limiting member 2352 and the front half-shaft connecting head 221, the first limiting member 2352 can be lifted To the limit and cooperate with the first elastic member 2351. It can be understood that the first elastic member 2351 is an elastic ring with a gap, and the two ends of the elastic ring are respectively provided with first stop parts 2354, and the first stop parts 2354 are respectively fitted to the first stop part 2352 and the front half. In this way, after the first switching driver 233 is de-energized, the first elastic member 2351 can release the stored elastic force, and then drive the first rolling cage 232 to move relative to the front half-shaft connector 221, so that The first rolling member 231 moves from the engaged position to the separated position to realize the switch from the four-wheel drive mode to the two-wheel drive mode.
如图13和图14所示,第一限位件2352设置有多个周向间隔且径向向外延伸的第二凸起2353,第一滚动保持架232的内圈在朝向第一限位件2352的一侧设置有多个周向间隔的第二凹槽2322,多个第二凸起2353和多个第二凹槽2322一一对应配合,第一限位件2352构造为片状,而且第一限位件2352的外周设置有第一避让槽2355,前半轴连接头221的对应位置处也设置有第二避让槽2211,第一弹性件2351的第一止挡部2354止抵在第一避让槽2355和第二避让槽2211对应的侧壁上。通过设置多个第二凸起2353和多个第二凹槽2322,可以使得第一限位件2352和第一滚动保持架232周向限位稳定,而且能够有效地与第一切换从动件234间隔开,从而可以使得接合装置230结构紧凑,布置合理。As shown in Figures 13 and 14, the first limiting member 2352 is provided with a plurality of circumferentially spaced second protrusions 2353 extending radially outward, and the inner ring of the first rolling cage 232 is facing the first limiting position. One side of the member 2352 is provided with a plurality of circumferentially spaced second grooves 2322, the plurality of second protrusions 2353 and the plurality of second grooves 2322 are matched in one-to-one correspondence, and the first limiting member 2352 is configured in a sheet shape, Moreover, the outer periphery of the first limiting member 2352 is provided with a first avoiding groove 2355, and the corresponding position of the front axle connector 221 is also provided with a second avoiding groove 2211, and the first stopping portion 2354 of the first elastic member 2351 is stopped at The first avoiding groove 2355 and the second avoiding groove 2211 are on the corresponding side walls. By providing a plurality of second protrusions 2353 and a plurality of second grooves 2322, the first limiting member 2352 and the first rolling cage 232 can be stabilized in the circumferential direction, and can effectively communicate with the first switching follower. 234 are spaced apart, so that the joining device 230 can be compact in structure and reasonably arranged.
具体地,第一切换从动件234带动第一滚动保持架232发生运动时带动第一限位件2352发生运动,第一限位件2352继而带动第一弹性件2351的一个端部朝向另一个端部运动,如图13所示,直至第一滚动件231运动至接合位置,进而第一弹性件2351发生变形产生弹性恢复力,在第一切换主动件233断电之后,第一弹性件2351可以将存储的弹性力释放出去,从而使得第一滚动件231从接合位置运动至分离位置,这样使得第一滚动件231完成从分离位置至接合位置,再至分离位置的切换,也是车辆从两驱模式转换至四驱模式,再转换至两驱模式的过程。Specifically, when the first switching follower 234 drives the first rolling cage 232 to move, the first limiting member 2352 is driven to move, and the first limiting member 2352 then drives one end of the first elastic member 2351 toward the other The end moves, as shown in FIG. 13, until the first rolling member 231 moves to the engaged position, and then the first elastic member 2351 is deformed to generate an elastic restoring force. After the first switching active member 233 is de-energized, the first elastic member 2351 The stored elastic force can be released, so that the first rolling member 231 can move from the engaged position to the separated position, so that the first rolling member 231 can complete the switch from the separated position to the engaged position, and then to the separated position. The process of switching from the drive mode to the four-wheel drive mode and then to the two-wheel drive mode.
如图27所示,前桥200还可以包括外壳260,第一切换主动件233固定于外壳260内。也就是说,电磁铁固定在外壳260的内周壁上,这样可以使得电磁铁固定可靠,而且可以方便电磁铁的线束穿过外壳260后与控制器600电连接,其中,电磁铁为环形,前半轴连接头221可以对应穿过该环形电磁铁,这样可以避免电磁铁干涉前半轴连接头221的转动。As shown in FIG. 27, the front axle 200 may further include a housing 260, and the first switching active member 233 is fixed in the housing 260. That is to say, the electromagnet is fixed on the inner peripheral wall of the housing 260, so that the electromagnet can be fixed reliably, and the wire harness of the electromagnet can be electrically connected to the controller 600 after passing through the housing 260. The electromagnet has a ring shape and the front half The shaft connecting head 221 can correspondingly pass through the annular electromagnet, so as to prevent the electromagnet from interfering with the rotation of the front half shaft connecting head 221.
其中,如图7和图8所示,多边形面的每个面为平面223,每个第一滚动件231具有一个分离位置和两个接合位置,分离位置位于两个接合位置之间。可以理解的是,在车辆处于前进挡且四驱模式时,第一滚动件231配合在一个接合位置处,在车辆处于倒挡且四驱模式时,第一滚动件231配合在另一个接合位置处。如此设置的接合装置230,在车辆处于前进挡或者倒挡时,均可以有效切换成四驱模式,从而可以保证车辆的形式稳定性。Wherein, as shown in FIGS. 7 and 8, each surface of the polygonal surface is a flat surface 223, and each first rolling element 231 has a separation position and two joint positions, and the separation position is located between the two joint positions. It is understandable that when the vehicle is in the forward gear and the four-wheel drive mode, the first rolling element 231 is engaged in one engagement position, and when the vehicle is in the reverse gear and the four-wheel drive mode, the first rolling element 231 is engaged in the other engagement position. Place. The engagement device 230 thus arranged can effectively switch to the four-wheel drive mode when the vehicle is in a forward gear or a reverse gear, thereby ensuring the form stability of the vehicle.
前半轴连接头221连接有前轴体,前轴体与前半轴连接头221花键配合,具体地,前半轴连接头221形成有轴孔222,轴孔222的内周壁设置有内花键,前轴体的内端部设置有外花键,内花键与外花键配合,这样可以保证前半轴连接头221和前轴体同步转动,前轴体的外端部连接有前车轮300。The front half-shaft connecting head 221 is connected with a front axle body, and the front axle body is spline-fitted with the front half-shaft connecting head 221. Specifically, the front half-shaft connecting head 221 is formed with a shaft hole 222, and the inner peripheral wall of the shaft hole 222 is provided with internal splines, The inner end of the front axle body is provided with an outer spline, and the inner spline is matched with the outer spline, so that the front half axle connecting head 221 and the front axle body can rotate synchronously, and the outer end of the front axle body is connected with the front wheel 300.
根据本实用新型的一个具体实施例,如图4所示,前差速器250还可以包括:共线保持件,共线保持件设置于两个前半轴连接头221之间,以保持两个前半轴连接头221的轴线共线。通过设置共线保持件,可以避免两个前半轴连接头221的轴线发生位置偏差,从而可以保证两个前半 轴220和两个前车轮300的轴线共线,进而可以保证前桥200的运行稳定性,可以使得车辆在路面上行驶平稳。According to a specific embodiment of the present invention, as shown in FIG. 4, the front differential 250 may further include: a collinear holder, the collinear holder is arranged between the two front half shaft connectors 221 to hold the two The axes of the front half shaft connector 221 are collinear. By arranging the collinear retainer, the position deviation of the axes of the two front half shaft connectors 221 can be avoided, thereby ensuring that the axes of the two front half shafts 220 and the two front wheels 300 are collinear, thereby ensuring the stable operation of the front axle 200 Performance, which can make the vehicle run smoothly on the road.
如图4所示,共线保持件可以为轴套236,轴套236设置于两个前半轴连接头221的轴孔222内,至少一个前半轴连接头221相对轴套236可以转动。轴套236结构简单,并且能够有效地保证两个前半轴连接头221的轴线共线,可以避免两个前半轴连接头221中的一个发生位置偏差,而且通过将两个前半轴连接头221套设在轴套236上,可以节省前桥200的轴向空间。As shown in FIG. 4, the collinear holder may be a sleeve 236, the sleeve 236 is disposed in the shaft holes 222 of the two front half-shaft connectors 221, and at least one front half-shaft connector 221 can rotate relative to the sleeve 236. The shaft sleeve 236 has a simple structure and can effectively ensure that the axes of the two front half shaft connectors 221 are collinear, which can avoid the position deviation of one of the two front half shaft connectors 221, and by connecting the two front half shaft connectors 221 sets Set on the sleeve 236, the axial space of the front axle 200 can be saved.
其中,两个前半轴连接头221中的一个与轴套236过盈配合,而且两个前半轴连接头221中的另一个与轴套236间隙配合。也就是说,轴套236与其中一个前半轴连接头221同步转动,以及与另一个前半轴连接头221相对转动,从而轴套236可以在保证两个前半轴连接头221互不干涉运动的基础上,保持轴线共线,进而可以提升前差速器250的结构稳定性。Among them, one of the two front half-shaft connecting heads 221 is in an interference fit with the sleeve 236, and the other of the two front half-shaft connecting heads 221 is in a clearance fit with the sleeve 236. That is to say, the sleeve 236 rotates synchronously with one of the front half shaft connectors 221, and rotates relative to the other front half shaft connector 221, so that the sleeve 236 can ensure that the two front half shaft connectors 221 do not interfere with each other. In order to maintain the collinear axis, the structural stability of the front differential 250 can be improved.
如图4所示,每个前半轴连接头221的轴孔222内设置有密封件,密封件位于轴套236的轴向外侧。密封件可以起到密封前半轴连接头221的轴孔222的作用,可以避免润滑油流出前桥200的外壳260,从而可以保证前桥200的内部密封性,而且其也可以防止外界杂质进入到外壳260内,以及可以避免前桥200在存放时生锈,可以保证前桥200的结构可靠性。优选地,密封件为碗堵238。As shown in FIG. 4, the shaft hole 222 of each front half shaft connector 221 is provided with a seal, and the seal is located on the axial outside of the shaft sleeve 236. The seal can play the role of sealing the shaft hole 222 of the front half-shaft connector 221, and can prevent lubricating oil from flowing out of the housing 260 of the front axle 200, thereby ensuring the internal sealing of the front axle 200, and also preventing external impurities from entering Inside the housing 260, the front axle 200 can be prevented from rusting during storage, and the structural reliability of the front axle 200 can be ensured. Preferably, the sealing element is a bowl plug 238.
轴孔222内设置有台阶部,轴套236位于两个前半轴连接头221的台阶部之间。台阶部的设置可以起到止挡轴套236的作用,可以避免轴套236轴向运动,可以使得轴套236与两个前半轴连接头221的轴向位置稳定,可以进一步地提升前差速器250的结构稳定性。其中,如图4所示,每个前半轴连接头221上套设有用于支承的轴承280,轴承280可以为深沟球轴承。The shaft hole 222 is provided with a stepped portion, and the sleeve 236 is located between the stepped portions of the two front half-shaft connecting heads 221. The setting of the stepped portion can play the role of stopping the sleeve 236, can avoid the axial movement of the sleeve 236, can stabilize the axial position of the sleeve 236 and the two front half shaft connectors 221, and can further improve the front differential speed. The structural stability of the device 250. Wherein, as shown in FIG. 4, each front half shaft connecting head 221 is sleeved with a bearing 280 for supporting, and the bearing 280 may be a deep groove ball bearing.
可选地,如图3所示,前差速器250还可以包括:隔板237,隔板237套设在轴套236上,而且隔板237位于两个前半轴连接头221之间。通过设置隔板237,可以有效地将两个接合装置230隔离开,可以避免两个接合装置230轴向窜动后发生干涉,从而可以进一步地保证两个接合装置230的工作可靠性。Optionally, as shown in FIG. 3, the front differential 250 may further include a partition 237, the partition 237 is sleeved on the shaft sleeve 236, and the partition 237 is located between the two front axle connecting heads 221. By providing the partition 237, the two joining devices 230 can be effectively separated, and interference after the two joining devices 230 move axially can be avoided, so that the working reliability of the two joining devices 230 can be further ensured.
根据本实用新型的一个可选实施例,如图29所示,前桥200的外壳260可以设置有呼吸口264,在外壳260内,前盘体211的轴向两侧分别限定出主油腔室261和一级分离腔室262,主油腔室261和一级分离腔室262相连通,一级分离腔室262与呼吸口264相连通。这样前桥200内的气体可以通过一级分离腔室262后从呼吸口264流动至外侧。外壳260包括端盖281,其中一级分离腔室262位于端盖281内,呼吸口264设置在端盖281上。According to an optional embodiment of the present invention, as shown in FIG. 29, the housing 260 of the front axle 200 may be provided with a breathing port 264. In the housing 260, the main oil chambers are defined on both axial sides of the front plate body 211, respectively. The chamber 261 is in communication with the primary separation chamber 262, the main oil chamber 261 is in communication with the primary separation chamber 262, and the primary separation chamber 262 is in communication with the breathing port 264. In this way, the gas in the front axle 200 can flow from the breathing port 264 to the outside after passing through the primary separation chamber 262. The housing 260 includes an end cover 281, in which the primary separation chamber 262 is located in the end cover 281, and the breathing port 264 is provided on the end cover 281.
其中,一级分离腔室262内设置有第一油气分离装置,第一油气分离装置设置于前半轴连接头221上。第一油气分离装置可以在一级分离腔室262内进行油气分离,可以使得一级分离腔室262内的润滑油析出到外壳260的内周壁上,然后再回流到主油腔室261,从而可以减少从呼吸口264呼出的润滑油,可以避免润滑油的损失,可以保证前桥200的润滑可靠性。Wherein, a first oil-gas separation device is arranged in the first-level separation chamber 262, and the first oil-gas separation device is arranged on the front half-shaft connecting head 221. The first oil and gas separation device can perform oil and gas separation in the primary separation chamber 262, so that the lubricating oil in the primary separation chamber 262 can be deposited on the inner peripheral wall of the housing 260, and then flow back to the main oil chamber 261, thereby The lubricating oil exhaled from the breathing port 264 can be reduced, the loss of lubricating oil can be avoided, and the lubrication reliability of the front axle 200 can be ensured.
具体地,第一油气分离装置即上述的第一切换从动件234,由于第一切换从动件234设置在第一滚动保持架232上,其可以随着第一滚动保持架232和前半轴连接头221同步转动,然后转动状态下的第一切换从动件234可以不断搅动一级分离腔室262内的空气,可以使得空气中的润滑 油被甩到外壳260的内周壁上,从而能够减少润滑油的呼出。Specifically, the first oil-gas separation device is the aforementioned first switching follower 234. Since the first switching follower 234 is disposed on the first rolling cage 232, it can follow the first rolling cage 232 and the front half shaft. The connecting head 221 rotates synchronously, and then the first switching follower 234 in the rotating state can continuously agitate the air in the primary separation chamber 262, which can cause the lubricating oil in the air to be thrown onto the inner peripheral wall of the housing 260, thereby enabling Reduce the exhalation of lubricating oil.
如图9和图10所示,第一切换从动件234包括:主体和上述的第一限位部,第一限位部垂直于主体的表面,主体的外周形成有多个切割部2342,多个切割部2342主要用于在第一切换从动件234转动时切割和搅动周围的空气,从而使得空气中的润滑油析出到外壳260的内周壁上。As shown in Figures 9 and 10, the first switching follower 234 includes a main body and the above-mentioned first limiting portion, the first limiting portion is perpendicular to the surface of the main body, and a plurality of cutting portions 2342 are formed on the outer periphery of the main body. The multiple cutting portions 2342 are mainly used to cut and agitate the surrounding air when the first switching follower 234 rotates, so that the lubricating oil in the air is deposited on the inner peripheral wall of the housing 260.
具体地,如图9和图10所示,切割部2342的周向端面为弧形面,周向相邻的两个切割部2342之间设置有间隔槽2343。弧形面可以使得切割部2342具有更大的切割边缘,从而更好地搅动空气,而且间隔槽2343和切割部2342间隔设置一定程度上能够加强对空气的搅动程度。Specifically, as shown in FIGS. 9 and 10, the circumferential end surface of the cutting portion 2342 is an arc-shaped surface, and a spacing groove 2343 is provided between two circumferentially adjacent cutting portions 2342. The curved surface can make the cutting portion 2342 have a larger cutting edge, so as to better agitate the air, and the spacing between the spacing groove 2343 and the cutting portion 2342 can enhance the degree of agitation of the air to a certain extent.
进一步地,如图29所示,ABS信号齿轮270设置于外壳260的端盖281内,而且ABS信号齿轮270与端盖281限定出二级分离腔室263,二级分离腔室263连通在一级分离腔室262和呼吸口264之间,ABS信号齿轮270套设于前半轴连接头221上。其中ABS信号齿轮270可以与前转速传感器240相对应,前转速传感器240可以检测ABS信号齿轮270的转动齿数来计算转速信息。其中,混有润滑油的空气经过一级分离腔室262后,流动至二级分离腔室263,转动的ABS信号齿轮270可以再次搅动二级分离腔室263内的空气,从而可以使得空气中的润滑油析出,最终回流到主油腔室261。通过设置ABS信号齿轮270,可以用于与前转速传感器240配合,还可以进一步地用于析出空气中的润滑油,从而可以减少从呼吸口264处呼出的润滑油,可以保证前桥200内运动部件的润滑可靠性。Further, as shown in FIG. 29, the ABS signal gear 270 is disposed in the end cover 281 of the housing 260, and the ABS signal gear 270 and the end cover 281 define a secondary separation chamber 263, and the secondary separation chamber 263 communicates with a secondary separation chamber 263. Between the stage separation chamber 262 and the breathing port 264, the ABS signal gear 270 is sleeved on the front axle connecting head 221. The ABS signal gear 270 may correspond to the front speed sensor 240, and the front speed sensor 240 may detect the number of teeth of the ABS signal gear 270 to calculate the speed information. Wherein, the air mixed with lubricating oil passes through the primary separation chamber 262 and then flows to the secondary separation chamber 263. The rotating ABS signal gear 270 can agitate the air in the secondary separation chamber 263 again, thereby making the air in The lubricating oil precipitates out and finally returns to the main oil chamber 261. By setting the ABS signal gear 270, it can be used to cooperate with the front speed sensor 240, and can be further used to release the lubricating oil in the air, thereby reducing the lubricating oil exhaled from the breathing port 264 and ensuring the movement of the front axle 200 Lubrication reliability of components.
其中,如图30所示,端盖281的底部形成有回油槽265,回油槽265连通在二级分离腔室263和一级分离腔室262之间。可以理解的是,在ABS信号齿轮270旋转方向上,润滑油不断析出并向下流动,然后从回油槽265流动至一级分离腔室262,再从一级分离腔室262流动至主油腔室261,如此设置的回油槽265,可以方便润滑油的回流,可以更加有效地减少润滑油的损失,从而可以提高前桥200的润滑可靠性。Wherein, as shown in FIG. 30, an oil return groove 265 is formed at the bottom of the end cover 281, and the oil return groove 265 communicates between the secondary separation chamber 263 and the primary separation chamber 262. It can be understood that in the direction of rotation of the ABS signal gear 270, the lubricating oil continuously precipitates and flows downward, and then flows from the oil return groove 265 to the primary separation chamber 262, and then from the primary separation chamber 262 to the main oil chamber. The chamber 261, the oil return groove 265 provided in this way, can facilitate the return of lubricating oil, can more effectively reduce the loss of lubricating oil, and thus can improve the lubrication reliability of the front axle 200.
可选地,端盖281内侧形成有出气通道266,出气通道266连通在呼吸口264和二级分离腔室263之间。出气通道266与回油槽265在端盖281周向上间隔开,例如,出气通道266可以设置在端盖281的顶部,这样可以方便气体上升直至从呼吸口264呼出,也可以减少润滑油向上呼出。另外,部分润滑油还可以粘附在出气通道266的通道壁上,然后再回流到二级分离腔室263的回油槽265内。Optionally, an air outlet channel 266 is formed inside the end cover 281, and the air outlet channel 266 communicates between the breathing port 264 and the secondary separation chamber 263. The air outlet channel 266 and the oil return groove 265 are circumferentially spaced apart from the end cover 281. For example, the air outlet channel 266 can be arranged on the top of the end cover 281, so that the gas can rise easily until the air is exhaled from the breathing port 264, and the upward exhalation of lubricating oil can also be reduced. In addition, part of the lubricating oil can also adhere to the channel wall of the air outlet channel 266, and then flow back into the oil return groove 265 of the secondary separation chamber 263.
进一步地,如图30和图31所示,出气通道266还连接有回流通道267,回流通道267与二级分离腔室263连通。也就是说,在出气过程中,部分润滑油还可以通过回流通道267回流到二级分离腔室263,然后再从回油槽265流动至一级分离腔室262,最终回流到主油腔室261,从而可以进一步地减少润滑油的呼出,可以提高前差速器250的润滑可靠性,可以延长前桥200的使用寿命。其中,回流通道267的内部空间为负压区,其可以依靠负压力将部分润滑油吸附回二级分离腔室263内,而且回流通道267的出口和出气通道266的进口之间设置有弧形凸台,该弧形凸台构成回流通道267的内侧壁。Further, as shown in FIGS. 30 and 31, the air outlet channel 266 is also connected with a backflow channel 267, and the backflow channel 267 is in communication with the secondary separation chamber 263. That is to say, in the process of air outlet, part of the lubricating oil can also flow back to the secondary separation chamber 263 through the return passage 267, and then flow from the oil return groove 265 to the primary separation chamber 262, and finally return to the main oil chamber 261 Therefore, the exhalation of lubricating oil can be further reduced, the lubrication reliability of the front differential 250 can be improved, and the service life of the front axle 200 can be prolonged. The internal space of the return passage 267 is a negative pressure zone, which can absorb part of the lubricating oil back into the secondary separation chamber 263 by means of negative pressure, and an arc is provided between the outlet of the return passage 267 and the inlet of the outlet passage 266 Boss, the arc-shaped boss constitutes the inner side wall of the return channel 267.
还有,如图30所示,呼吸口264位于端盖281的顶部,端盖281内侧设置有挡油壁268,挡油壁268位于呼吸口264的下方。也就是说,呼吸口264并不是与下方的腔室直接连通,挡油壁 268可以一定程度上阻止润滑油直接进入到呼吸口264,从而可以至少一定程度上减少润滑油的呼出。Also, as shown in FIG. 30, the breathing port 264 is located at the top of the end cover 281, an oil blocking wall 268 is provided inside the end cover 281, and the oil blocking wall 268 is located below the breathing port 264. In other words, the breathing port 264 is not directly connected to the lower chamber, and the oil blocking wall 268 can prevent the lubricating oil from directly entering the breathing port 264 to a certain extent, thereby reducing the exhalation of lubricating oil to at least a certain extent.
如图30所示,呼吸口264设置有接口,接口连接有竖直向上延伸的软管269。软管269的设置可以提高气体呼出的最高点位置,通过设置软管269,可以避免在涉水环境中水通过呼吸口264进入前差速器250内部,从而可以有效保护前差速器250,可以提高前差速器250的可靠性。As shown in FIG. 30, the breathing port 264 is provided with an interface, and the interface is connected with a hose 269 extending vertically upward. The setting of the hose 269 can increase the position of the highest point of gas exhalation. By setting the hose 269, water can be prevented from entering the interior of the front differential 250 through the breathing port 264 in a wading environment, thereby effectively protecting the front differential 250. The reliability of the front differential 250 can be improved.
下面结合附图详细描述一下后桥400的后差速器460。The rear differential 460 of the rear axle 400 will be described in detail below with reference to the accompanying drawings.
如图18和图19所示,根据本实用新型实施例的车辆的后桥400的后差速器460可以包括:后从动盘410、两个后半轴连接头421和差速锁装置440,两个后半轴连接头421和差速锁装置440设置于后从动盘410的内侧,其中差速锁装置440为一个,该差速锁装置440选择性地锁止对应的一个后半轴连接头421和后从动盘410,从而达到锁死状态,一旦差速锁装置440锁死,对应的一个后半轴连接头421和后从动盘410就会变成同步转动,由于行星齿轮差速机构的特性,两个后半轴连接头421也会变成同步转动,也即两个半轴连接头421和后从动盘410变为同步转动,这样可以避免车辆的转弯打滑或者在车辆已经出现打滑时使车辆脱离打滑环境,可以提高车辆的行驶稳定性。正常行驶状态下,差速锁装置440处于打开状态,两个后半轴连接头421处于差速转动状态。As shown in FIGS. 18 and 19, the rear differential 460 of the rear axle 400 of the vehicle according to the embodiment of the present invention may include: a rear driven disc 410, two rear axle connectors 421, and a differential lock device 440 , The two rear axle connectors 421 and the differential lock device 440 are arranged on the inner side of the rear driven disc 410, of which the differential lock device 440 is one, and the differential lock device 440 selectively locks the corresponding rear half The shaft connecting head 421 and the rear driven disk 410 are thus locked. Once the differential lock device 440 is locked, the corresponding rear half shaft connecting head 421 and the rear driven disk 410 will become synchronously rotating. Due to the characteristics of the gear differential mechanism, the two rear half shaft connectors 421 will also become synchronous rotation, that is, the two half shaft connectors 421 and the rear driven disc 410 will become synchronous rotation, which can prevent the vehicle from turning and slipping. When the vehicle has slipped, the vehicle can be removed from the slipping environment, which can improve the driving stability of the vehicle. In a normal driving state, the differential lock device 440 is in an open state, and the two rear axle connectors 421 are in a differential rotation state.
具体地,如图18所示,后从动盘410包括后从动齿轮412和后盘体411,后从动齿轮412固定在后盘体411的轴向一侧,后从动齿轮412与后主动齿轮112啮合,后从动盘410的后盘体411内部中空,而且后盘体411的内周面为第三接触面,后从动盘410内设置有行星主动齿轮413,两个后半轴连接头421设置于后从动盘410的内部,而且两个后半轴连接头421轴向间隔设置,后半轴连接头421设置有行星从动齿轮423,两个行星从动齿轮423分别啮合在行星主动齿轮413的两侧。由此,动力装置100的动力可以通过行星主动齿轮413和行星从动齿轮423传递给两个后半轴420的后轴体,从而可以驱动两个后车轮500在路面上转动。Specifically, as shown in FIG. 18, the rear driven disk 410 includes a rear driven gear 412 and a rear disk body 411. The rear driven gear 412 is fixed on the axial side of the rear disk body 411, and the rear driven gear 412 is connected to the rear disk body 411. The driving gear 112 is engaged, the rear disk body 411 of the rear driven disk 410 is hollow, and the inner peripheral surface of the rear disk 411 is the third contact surface. The rear driven disk 410 is provided with a planetary driving gear 413, two rear halves The shaft connecting head 421 is arranged inside the rear driven disc 410, and the two rear half shaft connecting heads 421 are axially spaced apart. The rear half shaft connecting head 421 is provided with a planetary driven gear 423, and the two planetary driven gears 423 are respectively It is meshed on both sides of the planetary driving gear 413. Thus, the power of the power plant 100 can be transmitted to the rear axle bodies of the two rear half shafts 420 through the planetary driving gear 413 and the planetary driven gear 423, so that the two rear wheels 500 can be driven to rotate on the road.
其中,如图20-图22所示,一个半轴连接头对应设置有第四接触面,第三接触面和第四接触面中的一个为圆环面且另一个为由多个面依次连接所形成的多边形面,差速锁装置440设置在第三接触面和第四接触面之间。Among them, as shown in Figure 20-22, a semi-axial connector is correspondingly provided with a fourth contact surface, one of the third contact surface and the fourth contact surface is a toroidal surface and the other is connected by multiple surfaces in sequence In the formed polygonal surface, the differential lock device 440 is arranged between the third contact surface and the fourth contact surface.
如图18和图19所示,差速锁装置440包括:第二滚动件441、第二滚动保持架442、第二切换主动件443、第二切换从动件444和第二弹性复位机构445,第二滚动件441为多个,而且多个第二滚动件441设置于第二滚动保持架442,多个第二滚动件441与多边形面的多个面一一对应设置,并且能够沿对应的面发生运动,从而与圆环面具有分离位置和接合位置。As shown in FIGS. 18 and 19, the differential lock device 440 includes: a second rolling member 441, a second rolling holder 442, a second switching active member 443, a second switching driven member 444, and a second elastic reset mechanism 445 , There are a plurality of second rolling elements 441, and the plurality of second rolling elements 441 are arranged on the second rolling cage 442, and the plurality of second rolling elements 441 are arranged in one-to-one correspondence with the multiple faces of the polygonal surface, and can correspond to The surface of the torus moves to have a separation position and an engagement position with the torus surface.
如图20所示,第二滚动件441位于分离位置时,此时第二滚动件441位于对应多边形的面的中心位置,由于多边形面的每个面的中心位置离圆环面的距离最大,因此第二滚动件441与后从动盘410之间具有间隙,后从动盘410与后半轴连接头421之间发生相对转动,互不干涉;如图21所示,第二滚动件441位于接合位置,此时第二滚动件441位于对应多边形的面的一侧边缘,由于每个多边形面的侧边缘位置离圆环面的距离最小,第二滚动件441与后从动盘410之间接触并抵持,进而后从动盘410与该后半轴连接头421能够发生同步转动,可以理解的是,当第二滚 动件441位于分离位置时,第二滚动件441与后盘体411之间具有间隙,并未接触,这样后盘体411和后半轴连接头421之间可以互不干涉地转动,此时车辆处于正常行驶。当第二滚动件441位于接合位置时,第二滚动件441与后盘体411之间接触并抵持,或者说,第二滚动件441在接合位置时将后盘体411和后半轴连接头421卡住,从而使得两者可以同步转动,实现差速锁死功能。As shown in FIG. 20, when the second rolling element 441 is located at the separated position, the second rolling element 441 is located at the center position of the corresponding polygonal surface. Since the center position of each surface of the polygonal surface has the largest distance from the torus surface, Therefore, there is a gap between the second rolling member 441 and the rear driven disk 410, and the rear driven disk 410 and the rear half shaft connector 421 rotate relative to each other without interference; as shown in FIG. 21, the second rolling member 441 At this time, the second rolling member 441 is located at the side edge of the corresponding polygonal surface. Since the side edge position of each polygonal surface has the smallest distance from the annular surface, the second rolling member 441 and the rear driven disk 410 Contact and resist, and then the rear driven disc 410 and the rear half shaft connecting head 421 can rotate synchronously. It can be understood that when the second rolling element 441 is in the separated position, the second rolling element 441 and the rear disc body There is a gap between the 411 and there is no contact, so that the rear plate body 411 and the rear axle connecting head 421 can rotate without interference with each other, and the vehicle is in normal driving at this time. When the second rolling element 441 is at the engaging position, the second rolling element 441 contacts and resists the rear plate body 411, in other words, the second rolling element 441 connects the rear plate body 411 with the rear half shaft when the second rolling element 441 is in the engaging position The head 421 is stuck, so that the two can rotate synchronously to realize the differential lock function.
如图3所示,第二切换从动件444设置于第二滚动保持架442上,这样第二切换从动件444可以与第二滚动保持架442同步转动,第二切换主动件443选择性地驱动第二切换从动件444带动第二滚动保持架442运动,从而带动第二滚动件441沿对应的多边形的面上发生运动,以使第二滚动件441从分离位置运动至接合位置。第二切换主动件443具有控制第二切换从动件444的能力,其可以根据自身的状态控制第二切换从动件444运动,从而能够控制第二滚动件441从分离位置运动到接合位置,即实现差速锁死功能。其中,控制器600与差速锁装置440的第二切换主动件443电连接,这样控制器600可以对应控制第二切换主动件443是否驱动第二切换从动件444运动,即控制器600可以根据实际车况选择性地控制后桥400是否采取差速锁死操作。As shown in FIG. 3, the second switching follower 444 is disposed on the second rolling holder 442, so that the second switching follower 444 can rotate synchronously with the second rolling holder 442, and the second switching driver 443 is selectively Ground driving the second switching follower 444 drives the second rolling cage 442 to move, thereby driving the second rolling member 441 to move along the corresponding polygonal surface, so that the second rolling member 441 moves from the separated position to the engaged position. The second switching driver 443 has the ability to control the second switching follower 444, which can control the movement of the second switching follower 444 according to its own state, so as to control the second rolling element 441 to move from the separated position to the engaged position, That is, the differential lock function is realized. Wherein, the controller 600 is electrically connected to the second switching driver 443 of the differential lock device 440, so that the controller 600 can correspondingly control whether the second switching driver 443 drives the second switching follower 444 to move, that is, the controller 600 can According to actual vehicle conditions, it is selectively controlled whether the rear axle 400 adopts a differential lock operation.
第二弹性复位机构445用于通过第二滚动保持架442使得第二滚动件441从接合位置回复至分离位置。也就是说,在解除差速锁死功能时,第二弹性复位机构445可以通过自身的弹性力作用带动第二滚动保持架442运动,从而使得第二滚动件441从接合位置运动至分离位置,实现差速锁死功能。其中,该过程中的第二切换主动件443不再控制第二切换从动件444。The second elastic return mechanism 445 is used to restore the second rolling element 441 from the engaged position to the separated position through the second rolling holder 442. That is, when the differential lock function is released, the second elastic reset mechanism 445 can drive the second rolling cage 442 to move through its own elastic force, so that the second rolling member 441 moves from the engaged position to the separated position. Realize the differential lock function. Wherein, the second switching driver 443 in the process no longer controls the second switching follower 444.
由此,通过在后半轴连接头421和后盘体411之间设置第二滚动件441和第二滚动保持架442,可以使得后半轴连接头421和后盘体411之间的接合状态和分离状态切换迅速且可靠,而且通过设置第二切换主动件443和第二弹性复位机构445,可以控制差速锁死功能的切换,如此设置的后差速器460可以采用不同的控制切换,可以使得差速锁装置440切换灵活,切换稳定性好,不会出现卡死现象。Thus, by disposing the second rolling member 441 and the second rolling cage 442 between the rear half shaft connecting head 421 and the rear plate body 411, the joint state between the rear half shaft connecting head 421 and the rear plate body 411 can be made The switch between the separated state and the separated state is rapid and reliable, and by setting the second switching active member 443 and the second elastic reset mechanism 445, the switching of the differential lock function can be controlled. The rear differential 460 thus arranged can adopt different control switching. The differential lock device 440 can be switched flexibly, the switching stability is good, and the jam phenomenon will not occur.
具体地,如图18和图19所示,第二切换主动件443为电磁件,电磁件与控制器600电连接,电磁件可以为电磁铁,电磁铁固定在后桥400的外壳260的端盖281内,电磁铁和控制器600之间可以通过线束连接。第二切换从动件444为金属件,第二切换主动件443在通电状态时吸附第二切换从动件444,以使第二切换从动件444带动第二滚动保持架442运动,从而使得第二滚动件441从分离位置运动至接合位置,第二切换主动件443在断电状态下,第二滚动件441位于分离位置。也就是说,第二切换主动件443在断电状态下,第二弹性复位机构445可以利用其弹性力促使第二滚动保持架442运动,从而使得第二滚动件441从接合位置运动至分离位置,如此设置的第二切换主动件443,通过电磁力控制第二滚动件441的位置,可以使得差速锁装置440结构简单,控制可靠,状态切换及时。Specifically, as shown in FIGS. 18 and 19, the second switching active member 443 is an electromagnetic member, which is electrically connected to the controller 600. The electromagnetic member may be an electromagnet, and the electromagnet is fixed to the end of the housing 260 of the rear axle 400. Inside the cover 281, the electromagnet and the controller 600 can be connected by a wire harness. The second switching follower 444 is a metal piece. The second switching driver 443 absorbs the second switching follower 444 when the power is on, so that the second switching follower 444 drives the second rolling cage 442 to move, so that The second rolling element 441 moves from the separated position to the engaged position. When the second switching active element 443 is in the power-off state, the second rolling element 441 is located at the separated position. That is to say, when the second switching active member 443 is in the power-off state, the second elastic reset mechanism 445 can use its elastic force to urge the second rolling cage 442 to move, so that the second rolling member 441 moves from the engaged position to the separated position. The second switching active member 443 thus arranged controls the position of the second rolling member 441 through electromagnetic force, which can make the differential lock device 440 simple in structure, reliable in control, and timely in state switching.
如图23、图25和图28所示,第二切换从动件444设置有第三限位部,第二滚动保持架442的外侧设置有第四限位部,第三限位部与第四限位部周向限位,从而带动第二滚动保持架442周向运动。也就是说,第二切换从动件444和第二滚动保持架442之间通过两个限位部限位配合,从而可以使得第二切换从动件444和第二滚动保持架442能够同步周向转动,这样在第二切换主 动件443通电之后,第二切换从动件444可以带动第二滚动保持架442运动,从而可以使得第二滚动件441从分离位置运动至接合位置。另外,通过设置两个限位部,可以减少第二切换从动件444的窜动,而且可以使得第二切换从动件444和第二滚动保持架442之间配合简单可靠。As shown in Figure 23, Figure 25 and Figure 28, the second switching follower 444 is provided with a third limiting portion, the outer side of the second rolling cage 442 is provided with a fourth limiting portion, the third limiting portion and the first The four limit parts limit circumferentially, thereby driving the second rolling cage 442 to move circumferentially. That is to say, the second switching follower 444 and the second rolling cage 442 are in position-limiting cooperation through two limit parts, so that the second switching follower 444 and the second rolling cage 442 can be synchronized. In this way, after the second switching driving member 443 is energized, the second switching follower 444 can drive the second rolling holder 442 to move, so that the second rolling member 441 can move from the separated position to the engaged position. In addition, by providing two limit parts, the movement of the second switching follower 444 can be reduced, and the cooperation between the second switching follower 444 and the second rolling cage 442 can be made simple and reliable.
其中,如图18和图19所示,第二切换主动件443位于第二切换从动件444的轴向外侧,而且第二切换主动件443提供给第二切换从动件444与后半轴连接头421运动方向反向的磁性吸力,以使第二滚动保持架442带动第二滚动件441转动至接合位置。其中,第二切换从动件444与第二滚动件441一起转动,第二切换从动件444的外侧表面可以贴靠在第二切换主动件443上,在第二滚动件441处于分离位置时,第二切换从动件444在切换主动的表面摩擦运动,而在第二切换主动件443通电之后,第二切换主动件443可以产生与运动方向相反的磁性吸力,从而使得第二滚动保持架442与后半轴连接头421产生相对运动,进一步地使得第二滚动件441从分离位置运动至接合位置。如此设置的第二切换主动件443可以快速产生使第二切换从动件444发生逆向运动的阻力,而且无需第二切换从动件444轴向运动,可以使得差速锁装置440轴向占用空间小,结构更加紧凑。Wherein, as shown in FIGS. 18 and 19, the second switching driver 443 is located on the axially outer side of the second switching follower 444, and the second switching driver 443 is provided for the second switching follower 444 and the rear axle shaft. The magnetic attraction of the connecting head 421 in the opposite direction of movement makes the second rolling holder 442 drive the second rolling member 441 to rotate to the engaged position. Wherein, the second switching follower 444 rotates together with the second rolling element 441, and the outer surface of the second switching follower 444 can abut on the second switching driving element 443, when the second rolling element 441 is in the separated position , The second switching follower 444 frictionally moves on the active surface of the switching, and after the second switching active part 443 is energized, the second switching active part 443 can generate a magnetic attraction force opposite to the moving direction, so that the second rolling cage The relative movement between the 442 and the rear half shaft connecting head 421 further causes the second rolling element 441 to move from the separated position to the engaged position. The second switching driver 443 thus arranged can quickly generate the resistance that causes the second switching follower 444 to move in the reverse direction, and there is no need for the second switching follower 444 to move axially, so that the differential lock device 440 can axially occupy space. Small, more compact structure.
如图22和图25所示,第三限位部包括设置于第二切换从动件444上的多个周向间隔且朝向第二滚动保持架442延伸的第三凸起4441,第四限位部包括设置于第二滚动保持架442的外圈的在朝向第二切换从动件444的一侧且周向间隔的第三凹槽4421,多个第三凸起4441和多个第三凹槽4421一一对应配合。通过设置多个第三凸起4441和多个第三凹槽4421,可以使得第二切换从动件444和第二滚动保持架442周向限位稳定,同步转动更加稳定。其中,第三凸起4441的端部可以为半圆形,第三凹槽4421可以为矩形槽,如此设置的第三凸起4441可以方便其伸入矩形槽内,从而可以提升第二切换从动件444和第二滚动保持架442之间的装配效率。As shown in Figures 22 and 25, the third limiting portion includes a plurality of circumferentially spaced third protrusions 4441 arranged on the second switching follower 444 and extending toward the second rolling cage 442, and the fourth limiting portion The position portion includes third grooves 4421 arranged on the outer ring of the second rolling cage 442 on the side facing the second switching follower 444 and spaced in the circumferential direction, a plurality of third protrusions 4441 and a plurality of third grooves. The grooves 4421 are matched in one-to-one correspondence. By providing a plurality of third protrusions 4441 and a plurality of third grooves 4421, the circumferential limit of the second switching follower 444 and the second rolling cage 442 can be stabilized, and the synchronous rotation can be more stable. Wherein, the end of the third protrusion 4441 may be semicircular, and the third groove 4421 may be a rectangular groove. The third protrusion 4441 provided in this way can easily extend into the rectangular groove, thereby improving the second switching slave The assembly efficiency between the movable member 444 and the second rolling cage 442.
结合图18和图24所示,第二弹性复位机构445包括:第二弹性件4451和第二限位件4452,而且第二限位件4452与第二滚动保持架442同步转动,第二弹性件4451套设于后半轴连接头421,而且第二弹性件4451两端分别配合于第二限位件4452和后半轴连接头421上,第二限位件4452可以起到限位和与第二弹性件4451配合的作用。可以理解的是,如图25和图26所示,第二弹性件4451为带有缺口的弹性环,弹性环的两端分别设置有第二止挡部4454,第二止挡部4454分别配合在第二限位件4452和后半轴连接头421上,这样在第二切换主动件443断电之后,第二弹性件4451可以将存储的弹性力释放出去,然后带动第二滚动保持架442相对后半轴连接头421运动,从而使得第二滚动件441从接合位置运动至分离位置,实现差速锁死功能。As shown in FIGS. 18 and 24, the second elastic reset mechanism 445 includes: a second elastic member 4451 and a second limiting member 4452, and the second limiting member 4452 rotates synchronously with the second rolling cage 442, and the second elastic The member 4451 is sleeved on the rear axle connecting head 421, and the two ends of the second elastic member 4451 are respectively fitted on the second limiting member 4452 and the rear axle connecting head 421. The second limiting member 4452 can limit and Cooperating with the second elastic member 4451. It can be understood that, as shown in FIGS. 25 and 26, the second elastic member 4451 is an elastic ring with a gap. The two ends of the elastic ring are respectively provided with second stop parts 4454, and the second stop parts 4454 respectively cooperate with each other. On the second limiting member 4452 and the rear half shaft connector 421, after the second switching active member 443 is powered off, the second elastic member 4451 can release the stored elastic force, and then drive the second rolling cage 442 It moves relative to the rear half-shaft connecting head 421, so that the second rolling element 441 moves from the engaged position to the disengaged position, realizing the differential lock function.
如图24-图27所示,第二限位件4452设置有多个周向间隔且径向向外延伸的第四凸起4453,第二滚动保持架442的内圈在朝向第二限位件4452的一侧设置有多个周向间隔的第四凹槽,多个第四凸起4453和多个第四凹槽一一对应配合,第二限位件4452构造为片状,而且第二限位件4452的外周设置有第三避让槽4455,后半轴连接头421的对应位置处也设置有第四避让槽4211,第二弹性件4451的第二止挡部4454止抵在第三避让槽4455和第四避让槽4211对应的侧壁上。通过设置多个第四凸起4453和多个第四凹槽,可以使得第二限位件4452和第二滚动保持架442周向限位稳定,而且能够有效地与第二切换从动件444间隔开,从而可以使得差速锁装置440结构紧 凑,布置合理。As shown in Figures 24-27, the second limiting member 4452 is provided with a plurality of circumferentially spaced fourth protrusions 4453 extending radially outward, and the inner ring of the second rolling cage 442 is facing the second limiting position. One side of the member 4452 is provided with a plurality of circumferentially spaced fourth grooves, the plurality of fourth protrusions 4453 and the plurality of fourth grooves are matched in a one-to-one correspondence, the second limiting member 4452 is configured in a sheet shape, and The outer circumference of the second limiting member 4452 is provided with a third avoiding groove 4455, and the corresponding position of the rear axle connector 421 is also provided with a fourth avoiding groove 4211. The second stopping portion 4454 of the second elastic member 4451 stops at the The three avoidance grooves 4455 and the fourth avoidance groove 4211 are on the corresponding side walls. By providing a plurality of fourth protrusions 4453 and a plurality of fourth grooves, the second limiting member 4452 and the second rolling cage 442 can be stabilized in the circumferential direction, and can effectively communicate with the second switching follower 444. Spaced apart, so that the differential lock device 440 can be compact in structure and reasonably arranged.
具体地,第二切换从动件444带动第二滚动保持架442发生运动时带动第二限位件4452发生运动,第二限位件4452继而带动第二弹性件4451的一个端部朝向另一个端部运动,如图21所示,直至第二滚动件441运动至接合位置,进而第二弹性件4451发生变形产生弹性恢复力,在第二切换主动件443断电之后,第二弹性件4451可以将存储的弹性力释放出去,从而使得第二滚动件441从接合位置运动至分离位置,这样使得第二滚动件441完成从分离位置至接合位置,再至分离位置的切换,也是车辆的后桥400从差速转动至锁死同步转动,再至差速转动的过程。Specifically, when the second switching follower 444 drives the second rolling cage 442 to move, the second limiting member 4452 is driven to move, and the second limiting member 4452 then drives one end of the second elastic member 4451 toward the other. The end moves, as shown in FIG. 21, until the second rolling member 441 moves to the engaged position, and then the second elastic member 4451 is deformed to generate an elastic restoring force. After the second switching active member 443 is de-energized, the second elastic member 4451 The stored elastic force can be released, so that the second rolling element 441 can move from the engaged position to the separated position, so that the second rolling element 441 completes the switch from the separated position to the engaged position, and then to the separated position, which is also the rear of the vehicle. The process of the axle 400 from differential rotation to locked synchronous rotation, and then to differential rotation.
可选地,后桥400还可以包括外壳,第二切换主动件443固定于外壳内。也就是说,电磁铁固定在外壳的内周壁上,这样可以使得电磁铁固定可靠,而且可以方便电磁铁的线束穿过外壳后与控制器600电连接,其中,电磁铁为环形,半轴连接头可以对应穿过该环形电磁铁,这样可以避免电磁铁干涉半轴连接头的转动。Optionally, the rear axle 400 may further include a housing, and the second switching active member 443 is fixed in the housing. That is to say, the electromagnet is fixed on the inner peripheral wall of the housing, so that the electromagnet can be fixed reliably, and it is convenient for the wire harness of the electromagnet to pass through the housing and be electrically connected to the controller 600. Among them, the electromagnet has a ring shape and is connected with a half shaft. The head can correspondingly pass through the ring-shaped electromagnet, so as to avoid the electromagnet from interfering with the rotation of the half-shaft connecting head.
其中,多边形面的每个面为平面,每个第二滚动件441具有一个分离位置和两个接合位置,分离位置位于两个接合位置之间。可以理解的是,在车辆处于前进挡且差速锁死时,第二滚动件441配合在一个接合位置处,在车辆处于倒挡且差速锁死时,第二滚动件441配合在另一个接合位置处。如此设置的差速锁装置440,在车辆处于前进挡或者倒挡时,均可以有效转换成差速锁死状态,从而可以保证车辆的形式稳定性。Wherein, each surface of the polygonal surface is a flat surface, and each second rolling element 441 has a separation position and two joint positions, and the separation position is located between the two joint positions. It is understandable that when the vehicle is in forward gear and the differential is locked, the second rolling element 441 is fitted in one engagement position, and when the vehicle is in reverse gear and the differential is locked, the second rolling element 441 is fitted to the other. At the junction. The differential lock device 440 configured in this way can be effectively converted into a differential lock state when the vehicle is in a forward gear or a reverse gear, so that the form stability of the vehicle can be ensured.
后半轴连接头421连接有后轴体,后轴体与后半轴连接头421花键配合,具体地,后半轴连接头421形成有轴孔222,轴孔222的内周壁设置有内花键,后轴体的内端部设置有外花键,内花键与外花键配合,这样可以保证后半轴连接头421和后轴体同步转动,后轴体的外端部连接有后车轮500。The rear axle connecting head 421 is connected with a rear axle body, and the rear axle body is spline-fitted with the rear axle connecting head 421. Specifically, the rear axle connecting head 421 is formed with an axle hole 222, and the inner peripheral wall of the axle hole 222 is provided with an inner Spline, the inner end of the rear axle body is provided with an outer spline, and the inner spline is matched with the outer spline, so that the rear half axle connector 421 and the rear axle body can rotate synchronously, and the outer end of the rear axle body is connected with 500 rear wheels.
具体地,如图19-图21所示,后半轴连接头421的外周套设有同步运动的配合件422,配合件422的外周面为第四接触面。也就是说,差速锁装置440并不是直接设置于后半轴连接头421上,而是设置在后半轴连接头421上的配合件422上。通过设置配合件422,可以减少后半轴连接头421的改动,而且可以使得配合件422与接合装置230配合可靠,从而可以保证差速锁死功能的可靠性。Specifically, as shown in FIGS. 19-21, the outer circumference of the rear half shaft connector 421 is sleeved with a matching member 422 that moves synchronously, and the outer peripheral surface of the matching member 422 is the fourth contact surface. In other words, the differential lock device 440 is not directly arranged on the rear axle connecting head 421, but is arranged on the mating member 422 on the rear axle connecting head 421. By providing the matching piece 422, the modification of the rear axle connector 421 can be reduced, and the matching piece 422 can be reliably matched with the coupling device 230, thereby ensuring the reliability of the differential lock function.
其中,配合件422与对应的后半轴连接头421花键配合。可以理解的是,花键配合可以使得配合件422和对应的后半轴连接头421同步转动,而且配合方式简单可靠。Among them, the fitting 422 is spline-fitted with the corresponding rear half shaft connecting head 421. It can be understood that the spline fitting can make the fitting 422 and the corresponding rear half shaft connector 421 rotate synchronously, and the fitting method is simple and reliable.
可选地,后半轴连接头421设置有轴向挡圈,轴向挡圈用于止挡配合件422,该轴向挡圈位于配合件422的外侧,这样其可以有效防止配合件422相对后半轴连接头421轴向窜动,可以保证配合件422的可靠性,从而可以进一步地保证差速锁装置440的差速锁死功能的可靠性。Optionally, the rear half shaft connector 421 is provided with an axial retaining ring, which is used to stop the fitting 422, and the axial retaining ring is located on the outside of the fitting 422, so that it can effectively prevent the fitting 422 from facing each other. The axial movement of the rear half shaft connector 421 can ensure the reliability of the mating member 422, thereby further ensuring the reliability of the differential lock function of the differential lock device 440.
根据本实用新型的一个可选实施例,控制器600还以在满足预定条件时控制差速锁装置440锁死后从动盘410和对应的后半轴连接头421,一旦锁死,由于行星齿轮差速机构的特性,两个后半轴连接头221就会变成同步转动。也就是说,在控制器600控制接合装置230接合前盘体211和对应的前半轴连接头221时,控制器600还可以同步地控制差速锁装置440锁死后盘体411和对应的后半轴连接头421,从而可以同时实现四驱模式和差速锁死的功能,进而可以提高车辆转 弯的可靠性,可以使得车辆适应各种恶劣的路况。According to an optional embodiment of the present invention, the controller 600 also controls the differential lock device 440 to lock the rear driven plate 410 and the corresponding rear axle connector 421 when the predetermined conditions are met. Once locked, due to the planetary Due to the characteristics of the gear differential mechanism, the two rear half shaft connecting heads 221 will become synchronously rotating. That is to say, when the controller 600 controls the engagement device 230 to engage the front plate body 211 and the corresponding front axle connector 221, the controller 600 can also synchronously control the differential lock device 440 to lock the rear plate body 411 and the corresponding rear plate 411. The half-shaft connector 421 can realize the functions of four-wheel drive mode and differential lock at the same time, thereby improving the reliability of turning of the vehicle and adapting the vehicle to various harsh road conditions.
其中,差速锁装置440与接合装置230结构相同,接合装置230的切换主动件和差速锁装置440的切换主动件均与控制器600电连接,以同步控制切换主动件的通断电状态。如此设置的差速锁装置440和接合装置230结构简单,无需多次设计,可以进一步地降低前桥200和后桥400的设计难度,而且控制器600可以同时控制接合装置230和差速锁装置440的切换主动件,从而可以同步控制四驱模式和差速锁死的模式,从而可以提升车辆的可靠性。Among them, the differential lock device 440 has the same structure as the engagement device 230, and the switching active part of the engagement device 230 and the switching active part of the differential lock device 440 are both electrically connected to the controller 600 to synchronously control the on and off states of the switching active part. . The differential lock device 440 and the engagement device 230 thus arranged have a simple structure and do not require multiple designs, which can further reduce the design difficulty of the front axle 200 and the rear axle 400, and the controller 600 can simultaneously control the engagement device 230 and the differential lock device 440's switching active parts, which can synchronously control the four-wheel drive mode and the differential lock mode, which can improve the reliability of the vehicle.
根据本实用新型实施例的车辆的驱动方法,车辆采用上述实施例的车辆的驱动系统1000,如图32所示,驱动方法包括:接收前转速传感器240和后转速传感器430传递的转速信息,根据分析判断前车轮300和后车轮500之间的转速是否满足预定条件,如果前车轮300和后车轮500之间的转速满足预定条件,则通过切换主动件控制接合装置230接合前从动盘210和前半轴220。采用该驱动方法的车辆可以在车辆的车轮转速满足预定条件时,通过控制器600控制接合装置230接合前从动盘210和前半轴连接头221,这样车辆的驱动模式从两驱模式切换成四驱模式,从而可以提高车辆的操纵性能和行驶在恶劣路况的通过能力,从而可以使得车辆能够更稳定地行驶在当前路况下,以及可以避免车辆的内部部件受损,可以延长车辆的使用寿命。而且此种驱动方法无需驾驶员介入,控制器600即可控制完成切换过程,从而可以省去驾驶员的控制操作步骤,降低车辆的操纵难度。According to the vehicle driving method of the embodiment of the present invention, the vehicle adopts the vehicle driving system 1000 of the above-mentioned embodiment. As shown in FIG. 32, the driving method includes: receiving the speed information transmitted by the front speed sensor 240 and the rear speed sensor 430, according to Analyze and determine whether the rotational speed between the front wheel 300 and the rear wheel 500 meets the predetermined condition. If the rotational speed between the front wheel 300 and the rear wheel 500 meets the predetermined condition, the engagement device 230 is controlled by switching the active member to engage the front driven disc 210 and Front half shaft 220. A vehicle using this driving method can control the engagement device 230 to engage the front driven disc 210 and the front axle connector 221 through the controller 600 when the wheel speed of the vehicle meets predetermined conditions, so that the driving mode of the vehicle is switched from the two-wheel drive mode to the four-wheel drive mode. Drive mode, which can improve the handling performance of the vehicle and the passing ability when driving on bad road conditions, thereby enabling the vehicle to drive more stably under current road conditions, avoiding damage to the internal components of the vehicle, and prolonging the service life of the vehicle. In addition, this driving method does not require the driver's intervention, and the controller 600 can control and complete the switching process, so that the driver's control operation steps can be omitted and the vehicle's manipulation difficulty can be reduced.
可选地,如图33所示,驱动方法还包括:在满足预定条件时,控制器600还控制差速锁装置440同步锁死后从动盘410和对应的后半轴420。也就是说,在控制器600控制接合装置230接合前盘体211和对应的前半轴连接头221时,控制器600还可以同步地控制差速锁装置440锁死后盘体411和对应的后半轴连接头421,从而可以同时实现四驱模式和差速锁死的功能,进而可以提高车辆转弯的可靠性,可以使得车辆适应各种恶劣的路况。Optionally, as shown in FIG. 33, the driving method further includes: when a predetermined condition is met, the controller 600 further controls the differential lock device 440 to synchronously lock the driven plate 410 and the corresponding rear axle 420. That is to say, when the controller 600 controls the engagement device 230 to engage the front plate body 211 and the corresponding front axle connector 221, the controller 600 can also synchronously control the differential lock device 440 to lock the rear plate body 411 and the corresponding rear plate 411. The half-shaft connector 421 can realize the functions of four-wheel drive mode and differential lock at the same time, thereby improving the reliability of turning of the vehicle and adapting the vehicle to various harsh road conditions.
可选地,如图32和图33所示,预定条件包括:V1>V2*a,两个后车轮500的转速差为V1,两个后车轮500的转弯半径转速差值为V2,安全系数为a,转弯半径转速差值指的是左右轮子在最小转弯半径时,两个轮子的转速差值。也就是说,在驾驶员驾驶车辆行驶时,当车辆的车轮行驶状态满足V1>V2*a的条件时,控制器600控制车辆从两驱切换到四驱模式,当车辆的车轮行驶状态满足V1<V2*a的条件时,控制器600控制车辆从四驱切换到两驱模式。如此设置预定条件,可以使得车辆能够适应各种恶劣的路况,可以避免出现转弯打滑的情形,从而可以提升车辆的行驶稳定性,并且可以避免传动系统和车轮的受损,可以延长车辆的使用寿命。Optionally, as shown in FIGS. 32 and 33, the predetermined conditions include: V1>V2*a, the speed difference between the two rear wheels 500 is V1, the turning radius speed difference between the two rear wheels 500 is V2, and the safety factor For a, the turning radius speed difference refers to the difference in the speed of the two wheels when the left and right wheels are at the minimum turning radius. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state meets the condition of V1>V2*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode. When the vehicle's wheel driving state meets V1 Under the condition of <V2*a, the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
另一种可选地,如图32和图33所示,预定条件包括:V3>V4*a,前车轮300和后车轮500的转速差为V3,前车轮300和后车轮500的平均转速为V4,安全系数为a。也就是说,在驾驶员驾驶车辆行驶时,当车辆的车轮行驶状态满足V3>V4*a的条件时,控制器600控制车辆从两驱切换到四驱模式,当车辆的车轮行驶状态满足V3<V4*a的条件时,控制器600控制车辆从四驱切换到两驱模式。如此设置预定条件,可以使得车辆能够适应各种恶劣的路况,可以避免出现转弯打滑的情形,从而可以提升车辆的行驶稳定性,并且可以避免传动系统和车轮的受损,可以延长车辆的使用寿命。Alternatively, as shown in FIGS. 32 and 33, the predetermined conditions include: V3>V4*a, the speed difference between the front wheels 300 and the rear wheels 500 is V3, and the average speed of the front wheels 300 and the rear wheels 500 is V4, the safety factor is a. That is to say, when the driver is driving the vehicle, when the vehicle's wheel driving state satisfies the condition of V3>V4*a, the controller 600 controls the vehicle to switch from two-wheel drive to four-wheel drive mode. When the vehicle's wheel driving state satisfies V3 Under the condition of <V4*a, the controller 600 controls the vehicle to switch from the four-wheel drive mode to the two-wheel drive mode. Setting the predetermined conditions in this way can make the vehicle adapt to various harsh road conditions, avoid turning and slipping, thereby improving the driving stability of the vehicle, and avoiding damage to the transmission system and wheels, and prolonging the service life of the vehicle .
根据本实用新型实施例的车辆,包括上述实施例的车辆的驱动系统1000。The vehicle according to the embodiment of the present invention includes the driving system 1000 of the vehicle of the above-mentioned embodiment.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "exemplary embodiments", "examples", "specific examples", or "some examples" etc. means to incorporate the implementation The specific features, structures, materials or characteristics described in the examples or examples are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and substitutions can be made to these embodiments without departing from the principle and purpose of the present invention. Variations, the scope of the utility model is defined by the claims and their equivalents.

Claims (20)

  1. 一种差速器,其特征在于,包括:A differential is characterized in that it comprises:
    主动齿轮;Driving gear
    从动盘,所述从动盘设置有从动齿轮,所述从动齿轮与所述主动齿轮啮合,所述从动盘内部中空且内周面为第一接触面;A driven disk, the driven disk is provided with a driven gear, the driven gear meshes with the driving gear, the inside of the driven disk is hollow and the inner peripheral surface is the first contact surface;
    两个半轴连接头,两个所述半轴连接头设置于所述从动盘的内部且轴向间隔设置,所述半轴连接头的外周面为第二接触面,所述第一接触面和所述第二接触面中的一个为圆环面且另一个为由多个面依次连接所形成的多边形面;Two half-shaft connectors, the two half-shaft connectors are arranged inside the driven disc and are axially spaced apart, the outer peripheral surface of the half-shaft connector is a second contact surface, and the first contact One of the surface and the second contact surface is a torus surface and the other is a polygonal surface formed by successively connecting multiple surfaces;
    两组接合装置,两组所述接合装置分别与两个所述半轴连接头一一对应且均设置在所述从动盘内,每组所述接合装置包括:滚动件、滚动保持架、切换主动件、切换从动件和第一弹性复位机构,所述滚动件为多个且设置于所述滚动保持架,多个所述滚动件与所述多边形面的多个面一一对应设置,并且能够沿对应的面上发生运动,从而与所述圆环面具有分离位置和接合位置,所述滚动件位于所述分离位置时,所述从动盘相对所述半轴连接头转动,所述滚动件位于所述接合位置时,所述从动盘与所述半轴连接头同步转动,所述切换从动件设置于所述滚动保持架上,所述切换主动件选择性地驱动所述切换从动件带动所述滚动保持架运动,从而带动所述滚动件沿对应的面发生运动以使所述滚动件从所述分离位置运动至所述接合位置,所述第一弹性复位机构用于使所述滚动件从所述接合位置回复至所述分离位置。Two sets of joining devices, the two sets of joining devices correspond to the two half-shaft connecting heads one-to-one and are all arranged in the driven disc, and each set of the joining devices includes: a rolling element, a rolling cage, The switching active part, the switching follower and the first elastic reset mechanism, the plurality of rolling elements are arranged on the rolling cage, and the plurality of rolling elements are arranged in a one-to-one correspondence with the plurality of surfaces of the polygonal surface , And can move along the corresponding surface, so as to have a separation position and an engagement position with the toroidal surface. When the rolling element is located at the separation position, the driven disc rotates relative to the semi-axial connector, When the rolling element is in the engagement position, the driven disc rotates synchronously with the half shaft connector, the switching follower is arranged on the rolling cage, and the switching driving element selectively drives The switching follower drives the rolling cage to move, thereby driving the rolling element to move along the corresponding surface to move the rolling element from the separation position to the engagement position, and the first elastic reset The mechanism is used for returning the rolling element from the engaging position to the separating position.
  2. 根据权利要求1所述的差速器,其特征在于,所述切换主动件为电磁件,所述切换从动件为金属件,所述切换主动件在通电状态时吸附所述切换从动件,以使所述切换从动件带动所述滚动保持架运动,从而使得所述滚动件从所述分离位置运动至所述接合位置,所述切换主动件在断电状态下,所述滚动件位于分离位置。The differential according to claim 1, wherein the switching active part is an electromagnetic part, the switching follower is a metal part, and the switching active part absorbs the switching follower when the power is on. , So that the switching follower drives the rolling cage to move, so that the rolling element moves from the separation position to the engagement position. When the switching driving element is in the power-off state, the rolling element Located in the separated position.
  3. 根据权利要求2所述的差速器,其特征在于,所述切换从动件设置有第一限位部,所述滚动保持架的外侧设置有第二限位部,所述第一限位部与所述第二限位部周向限位且允许所述切换从动件相对所述滚动保持架轴向移动,从而带动所述滚动保持架周向运动。The differential according to claim 2, wherein the switching follower is provided with a first limiting portion, the outer side of the rolling cage is provided with a second limiting portion, and the first limiting The part and the second limit part are circumferentially restricted and allow the switching follower to move axially relative to the rolling cage, thereby driving the rolling cage to move in the circumferential direction.
  4. 根据权利要求3所述的差速器,其特征在于,所述切换主动件位于所述切换从动件的轴向外侧且提供给所述切换从动件与半轴连接头运动方向反向的磁性吸力,以使所述滚动保持架带动所述滚动件转动。The differential according to claim 3, wherein the switching active part is located on the axially outer side of the switching follower and is provided for the direction of movement of the switching follower and the half shaft connector in the opposite direction. Magnetic attraction, so that the rolling cage drives the rolling element to rotate.
  5. 根据权利要求3所述的差速器,其特征在于,所述第一限位部包括设置于所述切换从动件上的多个周向间隔且朝向所述滚动保持架延伸的第一凸起,所述第二限位部包括设置于所述滚动保持架的外圈的在朝向所述切换从动件的一侧且周向间隔的第一凹槽,多个所述第一凸起和多个所述第一凹槽一一对应配合。The differential according to claim 3, wherein the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the switching follower and extending toward the rolling cage. Beginning, the second limiting portion includes first grooves arranged on the outer ring of the rolling cage on the side facing the switching follower and spaced in the circumferential direction, and a plurality of the first protrusions It is matched with a plurality of the first grooves in a one-to-one correspondence.
  6. 根据权利要求2所述的差速器,其特征在于,所述车桥还包括外壳,所述切换主动件固定于所述外壳。The differential according to claim 2, wherein the axle further comprises a housing, and the switching active part is fixed to the housing.
  7. 根据权利要求1所述的差速器,其特征在于,所述多边形面的每个面为平面,每个所述滚动件具有一个分离位置和两个接合位置,所述分离位置位于两个所述接合位置之间。The differential according to claim 1, wherein each surface of the polygonal surface is a flat surface, each of the rolling elements has a separation position and two engagement positions, and the separation position is located at the two joint positions. Between the joint positions.
  8. 根据权利要求1所述的差速器,其特征在于,所述第一弹性复位机构包括:第一弹性件和第一限位件,所述第一限位件配合在所述滚动保持架的内周且与所述滚动保持架同步转动,所述第一弹性件套设于所述半轴连接头且两端分别配合于所述第一限位件和所述半轴连接头上。The differential according to claim 1, wherein the first elastic reset mechanism comprises: a first elastic member and a first limiting member, and the first limiting member is fitted to the rolling cage The inner circumference is rotated synchronously with the rolling cage, the first elastic member is sleeved on the half-shaft connecting head, and both ends are respectively matched with the first limiting member and the half-shaft connecting head.
  9. 根据权利要求8所述的差速器,其特征在于,所述第一限位件设置有多个周向间隔且径向向外延伸的第二凸起,所述滚动保持架的内圈在朝向所述第一限位件的一侧设置有多个周向间隔的第二凹槽,多个所述第二凸起和多个所述第二凹槽一一对应配合。The differential according to claim 8, wherein the first limiting member is provided with a plurality of circumferentially spaced second protrusions extending radially outward, and the inner ring of the rolling cage A plurality of circumferentially spaced second grooves are provided on the side facing the first limiting member, and the plurality of second protrusions and the plurality of second grooves are matched in a one-to-one correspondence.
  10. 根据权利要求8所述的差速器,其特征在于,所述第一限位件构造为片状且外周设置有第一避让槽,所述半轴连接头对应设置有第二避让槽,所述第一弹性件的两个端部同时止抵在所述第一避让槽和第二避让槽对应的的侧壁上。The differential according to claim 8, wherein the first limiting member is configured in a sheet shape and is provided with a first avoiding groove on the outer periphery, and the half-shaft connector is correspondingly provided with a second avoiding groove, so The two ends of the first elastic member simultaneously abut against the corresponding side walls of the first avoiding groove and the second avoiding groove.
  11. 一种差速器,其特征在于,包括:A differential is characterized in that it comprises:
    从动盘,所述从动盘内部中空且内周面为第一接触面;A driven disk, wherein the inside of the driven disk is hollow and the inner peripheral surface is the first contact surface;
    半轴连接头,所述半轴连接头设置于所述从动盘的内部,所述半轴连接头的外周面为第二接触面,所述第一接触面和所述第二接触面中的一个为圆环面且另一个为由多个面依次连接所形成的多边形面;A half-shaft connector, the half-shaft connector is arranged inside the driven disc, the outer peripheral surface of the half-shaft connector is a second contact surface, and the first contact surface and the second contact surface are One is a torus and the other is a polygonal surface formed by connecting multiple surfaces in sequence;
    接合装置,所述接合装置与所述半轴连接头对应且设置在所述从动盘内,所述接合装置包括:滚动件、滚动保持架、切换主动件和切换从动件,所述滚动件为多个且设置于所述滚动保持架,多个所述滚动件与所述多边形面的多个面一一对应设置,并且能够沿对应的面上发生运动,从而与所述圆环面具有分离位置和接合位置,所述滚动件位于所述分离位置时,所述从动盘相对所述半轴连接头转动,所述滚动件位于所述接合位置时,所述从动盘与所述半轴连接头同步转动,所述切换从动件设置于所述滚动保持架上,所述切换主动件选择性地驱动所述切换从动件带动所述滚动保持架运动,从而带动所述滚动件沿对应的面发生运动以使所述滚动件从所述分离位置运动至所述接合位置。The engagement device corresponds to the half-shaft connector and is arranged in the driven disc, and the engagement device includes: a rolling element, a rolling cage, a switching active element and a switching driven element, the rolling element The plurality of rolling elements are arranged in the rolling cage, and the plurality of rolling elements are arranged in a one-to-one correspondence with the multiple surfaces of the polygonal surface, and can move along the corresponding surface, so as to be in line with the toroidal surface. It has a separation position and an engagement position. When the rolling element is in the separation position, the driven disc rotates relative to the half-shaft connector. When the rolling element is in the engagement position, the driven disc and the The half-shaft connection head rotates synchronously, the switching follower is arranged on the rolling cage, and the switching driving member selectively drives the switching follower to drive the rolling cage to move, thereby driving the The rolling element moves along the corresponding surface to move the rolling element from the separation position to the engagement position.
  12. 根据权利要求11所述的差速器,其特征在于,所述切换主动件为电磁件,所述切换从动件为金属件,所述切换主动件在通电状态时吸附所述切换从动件,以使所述切换从动件带动所述滚动保持架运动,从而使得所述滚动件从所述分离位置运动至所述接合位置,所述切换主动件在断电状态下,所述滚动件位于分离位置。The differential according to claim 11, wherein the switching active part is an electromagnetic part, the switching follower is a metal part, and the switching active part absorbs the switching follower when it is energized. , So that the switching follower drives the rolling cage to move, so that the rolling element moves from the separation position to the engagement position. When the switching driving element is in the power-off state, the rolling element Located in the separated position.
  13. 根据权利要求12所述的差速器,其特征在于,所述切换从动件设置有第一限位部,所述滚动保持架的外侧设置有第二限位部,所述第一限位部与所述第二限位部周向限位且允许所述切换从动件相对所述滚动保持架轴向移动,从而带动所述滚动保持架周向运动。The differential according to claim 12, wherein the switching follower is provided with a first limiting portion, the outer side of the rolling cage is provided with a second limiting portion, and the first limiting The part and the second limit part are circumferentially restricted and allow the switching follower to move axially relative to the rolling cage, thereby driving the rolling cage to move in the circumferential direction.
  14. 根据权利要求13所述的差速器,其特征在于,所述切换主动件位于所述切换从动件的轴向外侧且提供给所述切换从动件与半轴连接头运动方向反向的磁性吸力,以使所述滚动保持架带动所述滚动件转动。The differential according to claim 13, wherein the switching active part is located on the axially outer side of the switching follower and is provided for the direction of movement of the switching follower and the half shaft connector in the opposite direction. Magnetic attraction, so that the rolling cage drives the rolling element to rotate.
  15. 根据权利要求13所述的差速器,其特征在于,所述第一限位部包括设置于所述切换从动件上的多个周向间隔且朝向所述滚动保持架延伸的第一凸起,所述第二限位部包括设置于所述滚动保持架的外圈的在朝向所述切换从动件的一侧且周向间隔的第一凹槽,多个所述第一凸起和多 个所述第一凹槽一一对应配合。The differential according to claim 13, wherein the first limiting portion includes a plurality of circumferentially spaced first protrusions arranged on the switching follower and extending toward the rolling cage. Beginning, the second limiting portion includes first grooves arranged on the outer ring of the rolling cage on the side facing the switching follower and spaced in the circumferential direction, and a plurality of the first protrusions It is matched with a plurality of the first grooves in a one-to-one correspondence.
  16. 根据权利要求11所述的差速器,其特征在于,还包括:第一弹性复位机构,所述第一弹性复位机构包括:第一弹性件和第一限位件,所述第一限位件配合在所述滚动保持架的内周且与所述滚动保持架同步转动,所述第一弹性件套设于所述半轴连接头且两端分别配合于所述第一限位件和所述半轴连接头上。The differential according to claim 11, further comprising: a first elastic reset mechanism, the first elastic reset mechanism comprising: a first elastic member and a first limiting member, the first limiting member The first elastic member is fitted on the inner circumference of the rolling cage and rotates synchronously with the rolling cage. The first elastic member is sleeved on the half-shaft connector and both ends are respectively fitted to the first limiting member and The half shaft is connected to the head.
  17. 根据权利要求16所述的差速器,其特征在于,所述第一限位件设置有多个周向间隔且径向向外延伸的第二凸起,所述滚动保持架的内圈在朝向所述第一限位件的一侧设置有多个周向间隔的第二凹槽,多个所述第二凸起和多个所述第二凹槽一一对应配合。The differential according to claim 16, wherein the first limiting member is provided with a plurality of circumferentially spaced second protrusions extending radially outward, and the inner ring of the rolling cage is A plurality of circumferentially spaced second grooves are provided on the side facing the first limiting member, and the plurality of second protrusions and the plurality of second grooves are matched in a one-to-one correspondence.
  18. 根据权利要求16所述的差速器,其特征在于,所述第一限位件构造为片状且外周设置有第一避让槽,所述半轴连接头对应设置有第二避让槽,所述第一弹性件的两个端部同时止抵在所述第一避让槽和第二避让槽对应的的侧壁上。The differential according to claim 16, wherein the first limiting member is configured in a sheet shape and is provided with a first avoiding groove on the outer periphery, and the half-shaft connector is correspondingly provided with a second avoiding groove, so The two ends of the first elastic member simultaneously abut against the corresponding side walls of the first avoiding groove and the second avoiding groove.
  19. 一种车辆的车桥,其特征在于,包括:A vehicle axle, characterized in that it comprises:
    权利要求1-18中任一项所述的差速器;The differential of any one of claims 1-18;
    轴体,所述轴体分别配合在两个所述半轴连接头内。A shaft body, the shaft body is respectively fitted in the two half-shaft connecting heads.
  20. 一种车辆,其特征在于,包括权利要求19所述的车辆的车桥。A vehicle characterized by comprising the vehicle axle of claim 19.
PCT/CN2020/118037 2019-09-27 2020-09-27 Vehicle and axle thereof, and differential WO2021057949A1 (en)

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CN116480751B (en) * 2023-06-21 2023-09-01 中国第一汽车股份有限公司 Differential lock assembly with disconnection mode and vehicle with differential lock assembly

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