WO2021057159A1 - Processing technology for removing adhesive substances from paper pulp - Google Patents

Processing technology for removing adhesive substances from paper pulp Download PDF

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Publication number
WO2021057159A1
WO2021057159A1 PCT/CN2020/100237 CN2020100237W WO2021057159A1 WO 2021057159 A1 WO2021057159 A1 WO 2021057159A1 CN 2020100237 W CN2020100237 W CN 2020100237W WO 2021057159 A1 WO2021057159 A1 WO 2021057159A1
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Prior art keywords
preparation
pulp
stickies
slurry
paper
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PCT/CN2020/100237
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French (fr)
Chinese (zh)
Inventor
陈学萍
李聪定
宋杰
刘召强
刘媛
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山鹰国际控股股份公司
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Publication of WO2021057159A1 publication Critical patent/WO2021057159A1/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
    • D21C5/005Treatment of cellulose-containing material with microorganisms or enzymes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/001Modification of pulp properties
    • D21C9/002Modification of pulp properties by chemical means; preparation of dewatered pulp, e.g. in sheet or bulk form, containing special additives
    • D21C9/005Modification of pulp properties by chemical means; preparation of dewatered pulp, e.g. in sheet or bulk form, containing special additives organic compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21DTREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
    • D21D1/00Methods of beating or refining; Beaters of the Hollander type
    • D21D1/02Methods of beating; Beaters of the Hollander type
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • D21H11/14Secondary fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

Definitions

  • the invention belongs to the field of pulp processing, and in particular relates to a treatment process for removing stickies in the pulp.
  • Waste paper is a low-consumption, low-pollution renewable resource. Its recycling is conducive to resource conservation, circular economy, environmental protection and alleviation of insufficient supply of raw materials in the paper industry. With the recycling of a large amount of waste paper and the development of printing technology and the use of a wide range of papermaking additives, the problem of stickies in waste paper pulp has become more and more prominent, and it has become an important solution for the development of the waste paper pulp industry. . Moreover, as the amount of closed circulating water in white water is decreasing, the tiny stickies in the white water will accumulate in the water circulation system, increasing the concentration of stickies in the paper machine. These sticky substances will pollute the papermaking nets and calender rolls. , Drying cylinder, forming holes and small spots on the paper sheet, not only affects the appearance of the paper, but also easily affects the normal operation of the printing press.
  • the common methods for removing and controlling stickies in the slurry are mechanical control method, chemical control method and biological control method.
  • the mechanical control method is mainly used to remove large stickies in waste paper pulp, including screening, purification, washing, flotation, and thermal dispersion.
  • the chemical control law uses methods such as chemical adsorption, dispersion, modification, and surface passivation to remove fine stickies.
  • the biological control method mainly uses biological enzymes to treat stickies. The mechanism of enzyme treatment is to hydrolyze the chemical bonds in the components of the stickies, making the size of the stickies smaller, thereby reducing the stickiness of the stickies and preventing sticky particles. Of flocculation.
  • These methods are commonly used stickies control methods in the waste paper industry. Although they have a certain removal effect, the removal efficiency is also affected by many factors such as equipment, cost, additives, and temperature.
  • CN106368035A discloses a method for removing stickies in waste paper pulp by high temperature esterase TTEST, which specifically includes the following steps. First, esterase TTEST strain is added to seed liquid culture medium for shaking inoculation culture, and then to fermentation medium for shaking culture , Obtain the high temperature esterase TTEST crude enzyme solution, purify and prepare the high temperature esterase TTEST; then add esterase to the waste paper pulp, the treatment time is 45-120min, the treatment temperature is 40-80°C, the pH is 6.0-9.0, stirring The speed is 100-150rpm; finally, the slurry is screened, dyed and pressed, and the sticky content in the waste paper pulp is analyzed by scanning software. As a result, the sticky removal rate is measured to reach 54.7-69.5%.
  • the preparation process of this method is relatively complicated and is not suitable for a wide range of industrial applications.
  • CN101725064B discloses a method for improving the effect of removing stickies in waste paper pulp.
  • the method includes first crushing waste paper with a sticky content of less than or equal to 10% by weight at a temperature of 40-60°C , The crushed pulp is added to the sieving machine, where the sieving water temperature is 40-60 °C, and then the sieved good pulp is diluted to a pulp weight concentration of 0.8-1.5%, which is relative to the absolute dry mass of the pulp , And then add 0.01-0.5% non-ionic surfactant and 0.0025-0.5% anionic dispersant to the slurry. After stirring, perform flotation at 40-50°C to remove waste. Stickies in pulp.
  • the preparation process of this method is cumbersome and the preparation conditions are harsh, which is not suitable for large-scale production.
  • CN109666661A discloses a biological enzyme preparation for removing stickies in pulp.
  • the method specifically transforms the wild-type lipase gene sequence to obtain a lipase mutant with lipase activity, which can survive at a high temperature of 65°C, and The slime removal effect of this high-temperature-resistant lipase mutant was tested, and finally an enzyme preparation containing the high-temperature resistant lipase mutant with the slime removal effect under high temperature conditions was obtained.
  • the genetic sequence modified by this method has great uncertainty, the yield of active lipase is not high, and many impurities are generated during the preparation process.
  • the present invention provides a treatment process for removing stickies in pulp, which can effectively remove stickies in pulp, improve the quality of pulp, and meet people's demand for high-quality pulp.
  • the method has low cost, simple process, and is suitable for industrialized production.
  • a treatment process for removing stickies in paper pulp includes the following steps:
  • the slurry after the above treatment can be directly subjected to the subsequent slurry preparation and papermaking processes.
  • the weight percentage concentration of the waste paper slurry in step (1) is 25-35%, and the waste paper pulp is diluted with papermaking white water to obtain the waste paper slurry.
  • step (1) includes but is not limited to the use of a thermal dispersion machine.
  • the temperature of the thermal dispersion described in step (1) is 90-110°C, preferably 98-103°C.
  • the thermal dispersion time in step (1) is 10-20 seconds, preferably 12-14 seconds, more preferably 12 seconds.
  • step (1) the stickies of the waste paper slurry are dispersed into fine stickies invisible to the naked eye through a thermal disperser at a high temperature.
  • the dilution with papermaking white water in step (2) refers to adding papermaking white water equivalent to 4-6 times the weight of material 1 for dilution, preferably 5.2-5.5 times, more preferably 5.5 times.
  • step (3) specifically includes: adding clean enzymes to the material 2 obtained in step (2) and mixing for 10-15 minutes, preferably 12 minutes, to obtain material 3, the weight percentage of waste paper slurry in material 3
  • the concentration is 3.5-5.5%, preferably 4-5%, more preferably 4.5%.
  • the material 4 is obtained after disc grinding and beating.
  • step (3) The clean enzyme described in step (3) is added to material 2 and mixed for 10-15 minutes to facilitate the clean enzyme to decompose the lipid bonds in the fine stickies and passivate the fine stickies to avoid re-flocculation of the fine stickies Into big stickies.
  • the addition amount of the clean enzyme in step (3) is 100-300 g clean enzyme per 1000 kg of absolute dry pulp mass, preferably 150-200 g.
  • the source of the cleansing enzyme includes but is not limited to:
  • the temperature of the disc grinding and pulping in step (3) is 40-60°C, preferably 48°C.
  • step (3) when the pulp passes through the disc mill, the disc teeth will have a mechanical effect on the pulp, which has the effect of splitting and shortening the fibers. For fibers that are not too long, they will try to avoid shortening. For fibers that have been fully swollen, the probability of cutting will be greatly reduced.
  • the cationic organic polymer in step (4) is a petroleum extract, which is called a slime control agent in production.
  • the source of the cationic organic polymer includes but is not limited to:
  • the addition amount of the cationic organic polymer in step (4) is 200-400 g cationic organic polymer per 1000 kg of absolute dry pulp mass, preferably 280 g, and the addition equipment used includes but is not limited to a pneumatic pump.
  • the stirring time in step (4) is 10-15 minutes, and the stirring temperature is 40-65°C, preferably, the stirring temperature is 57°C.
  • the present invention is different from other single treatment methods. It adopts the method of combining biological enzymes and cationic organic polymers to effectively control the amount of stickies in waste paper pulp and reduce the disadvantages caused by stickies to production. influences;
  • the entire treatment process is simple in operation, low in cost, and pollution-free, improves the quality of the slurry, ensures the quality of the paper, and has high efficiency in removing stickies.
  • the raw materials used in the embodiments of the present invention are all commercially available products, the slurry used in the experiment is obtained by workers in the field using conventional technical methods, and the instruments used are all conventionally used in the field.
  • the waste paper in the waste paper pulp comes from recycled cardboard paper, including domestic cardboard and foreign cardboard;
  • Papermaking white water comes from: paper machine clean water is used as the thickening water to dilute the slurry from 3-5% by weight to 0.5-1.5% by weight.
  • the slurry is dehydrated and formed on the forming wire, and under the wire
  • the separated filtrate is white water, and the filtrate contains fine fibers and chemicals;
  • Hydrochloric acid was purchased from Shandong Zhongkai Biological Technology Co., Ltd., and sodium hydroxide was purchased from Tianjin Dingshengxin Chemical Co., Ltd.;
  • each parameter in the basic embodiment constitute different specific embodiments, for example: parameters A, B, C, D, E, F, G, H, M, N, I, K, L, as shown in Table 1. .
  • a treatment process for removing stickies in paper pulp includes the following steps:
  • Thermal dispersion thermally disperse the waste paper slurry whose weight is A, temperature is B, and weight percentage concentration is parameter C in the previous step, the temperature of thermal dispersion is parameter D, and the time of thermal dispersion is parameter E, to obtain Material 1;
  • step (1) the stickies in the slurry are kneaded by a heat disperser at a high temperature to form small stickies that are invisible to the naked eye.
  • step (3) the clean enzyme is mixed with the material for a certain period of time, which is convenient for the clean enzyme to decompose the lipid bonds in the fine stickies and passivate the fine stickies to avoid re-flocculation of the fine stickies into large stickies and passivation surface.
  • the disc teeth will have a mechanical effect on the pulp, which has the effect of splitting and shortening the fiber. For fibers that are not too long in length, they will try to avoid shortening, and for the fully moistened fiber. For swollen fibers, the chance of cutting will be greatly reduced.
  • Example 5 The difference from Example 5 is that the mass of clean enzyme added in the preparation process is 90 g.
  • Example 5 The difference from Example 5 is that the mass of the clean enzyme added in the preparation process is 350 g.
  • Example 5 The difference from Example 5 is that the mass of the cationic organic polymer added in the preparation process is 150 g.
  • Example 5 The difference from Example 5 is that the mass of the cationic organic polymer added in the preparation process is 500 g.
  • Example 3 of Chinese Patent CN106223096B high temperature esterase is used to remove stickies in waste paper pulp.
  • testing method Testing according to the T 277pm standard, the specific testing steps are as follows:

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
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Abstract

The present invention relates to the field of paper pulp processing. Disclosed is a processing technology for removing adhesive substances from paper pulp. A preparation method mainly comprises: first performing heat dispersion on a pulp, diluting same, and adding cleaning enzymes, before milling and pulping, and then adding cationic organic polymers to obtain processed pulp. In the method, the combining of biological enzymes and cationic organic polymers is used to effectively control the negative impact that adhesive substances in waste paper pulp have on production, and the obtained product is of quality high. During the preparation process, no pollution is generated, the energy consumption is low, the operation is simple, and the removal effect of adhesive substances is obvious. The processing technology may be applied to industrial production and has good application prospects.

Description

一种去除纸浆中胶黏物的处理工艺Treatment process for removing stickies in paper pulp 技术领域Technical field
本发明属于纸浆加工领域,具体涉及一种去除纸浆中胶黏物的处理工艺。The invention belongs to the field of pulp processing, and in particular relates to a treatment process for removing stickies in the pulp.
背景技术Background technique
废纸是一种低消耗、低污染的再生资源,它的回收利用有利于节约资源、循环经济、保护环境和缓解造纸工业原料供应不足等问题。随着大量废纸的回收利用和印刷技术的发展以及种类繁多的造纸助剂的使用,废纸浆料中胶黏物的问题越来越突出,已经成为废纸制浆行业发展的重要解决问题。而且由于白水封闭循环水的用量日益减少,白水中的微小胶黏物会在水循环系统中大量累积,增加了纸机中胶黏物的浓度,这些胶黏物质会污染造纸网毯、压光辊、烘缸,在纸页上形成孔洞和小斑点等纸病,不仅影响纸张外观,而且容易影响印刷机的正常运转。Waste paper is a low-consumption, low-pollution renewable resource. Its recycling is conducive to resource conservation, circular economy, environmental protection and alleviation of insufficient supply of raw materials in the paper industry. With the recycling of a large amount of waste paper and the development of printing technology and the use of a wide range of papermaking additives, the problem of stickies in waste paper pulp has become more and more prominent, and it has become an important solution for the development of the waste paper pulp industry. . Moreover, as the amount of closed circulating water in white water is decreasing, the tiny stickies in the white water will accumulate in the water circulation system, increasing the concentration of stickies in the paper machine. These sticky substances will pollute the papermaking nets and calender rolls. , Drying cylinder, forming holes and small spots on the paper sheet, not only affects the appearance of the paper, but also easily affects the normal operation of the printing press.
目前,常见的去除和控制浆料中胶黏物的方法有机械控制法、化学控制法和生物控制法。机械控制法主要用来去除废纸浆中的大胶黏物,包括筛选、净化、洗涤、浮选以及热分散等步骤。化学控制法则利用化学吸附、分散、改性、表面钝化等方法来去除微细胶黏物。生物控制法主要利用生物酶处理胶黏物,酶处理的机制是水解胶黏物成分中的化学键,使得胶黏物尺寸变小,从而降低了胶黏物的黏性,防止了胶黏物粒子的絮聚。这些方法是废纸造纸行业常用的胶黏物控制方法,虽然有一定的去除效果,但去除效率还要受设备、成本、添加剂、温度等诸多因素的影响。At present, the common methods for removing and controlling stickies in the slurry are mechanical control method, chemical control method and biological control method. The mechanical control method is mainly used to remove large stickies in waste paper pulp, including screening, purification, washing, flotation, and thermal dispersion. The chemical control law uses methods such as chemical adsorption, dispersion, modification, and surface passivation to remove fine stickies. The biological control method mainly uses biological enzymes to treat stickies. The mechanism of enzyme treatment is to hydrolyze the chemical bonds in the components of the stickies, making the size of the stickies smaller, thereby reducing the stickiness of the stickies and preventing sticky particles. Of flocculation. These methods are commonly used stickies control methods in the waste paper industry. Although they have a certain removal effect, the removal efficiency is also affected by many factors such as equipment, cost, additives, and temperature.
CN106368035A公开了一种高温酯酶TTEST去除废纸浆中胶黏物的方法,具体包括如下步骤,首先将酯酶TTEST菌种加入到种子液体培养基进行振荡接种培养,再到发酵培养基进行振荡培养,得到高温酯酶TTEST粗酶液,纯化,制备得到高温酯酶TTEST;然后向废纸浆中加入酯酶,处理时间为45-120min,处理温度为40-80℃,pH为6.0-9.0,搅拌速度为100-150rpm;最后将浆料进行筛选、染色和压片,用扫描软件分析废纸浆中胶黏物含量,结果测得胶黏物去除率达到54.7-69.5%。该方法的制备工艺较复杂,不适合大范围的工业化应用。CN106368035A discloses a method for removing stickies in waste paper pulp by high temperature esterase TTEST, which specifically includes the following steps. First, esterase TTEST strain is added to seed liquid culture medium for shaking inoculation culture, and then to fermentation medium for shaking culture , Obtain the high temperature esterase TTEST crude enzyme solution, purify and prepare the high temperature esterase TTEST; then add esterase to the waste paper pulp, the treatment time is 45-120min, the treatment temperature is 40-80℃, the pH is 6.0-9.0, stirring The speed is 100-150rpm; finally, the slurry is screened, dyed and pressed, and the sticky content in the waste paper pulp is analyzed by scanning software. As a result, the sticky removal rate is measured to reach 54.7-69.5%. The preparation process of this method is relatively complicated and is not suitable for a wide range of industrial applications.
CN101725064B公开了一种提高废纸浆中胶黏物去除效果的方法,该方法包括先将胶黏物的含量少于或等于10%重量的废纸,在温度为40-60℃的条件下碎解,碎解后的浆料加入 到筛浆机中,其中筛选水温为40-60℃,然后将筛选后的良浆稀释至纸浆重量浓度为0.8-1.5%,其相对于纸浆绝干质量而言,再在浆料中添加重量比为0.01-0.5%的非离子型表面活性剂和0.0025-0.5%的阴离子型分散剂,搅拌均匀后,在40-50℃条件下进行浮选,以去除废纸浆中的胶黏物。该方法制备工艺较繁琐,制备条件苛刻,不适合大规模生产。CN101725064B discloses a method for improving the effect of removing stickies in waste paper pulp. The method includes first crushing waste paper with a sticky content of less than or equal to 10% by weight at a temperature of 40-60°C , The crushed pulp is added to the sieving machine, where the sieving water temperature is 40-60 ℃, and then the sieved good pulp is diluted to a pulp weight concentration of 0.8-1.5%, which is relative to the absolute dry mass of the pulp , And then add 0.01-0.5% non-ionic surfactant and 0.0025-0.5% anionic dispersant to the slurry. After stirring, perform flotation at 40-50℃ to remove waste. Stickies in pulp. The preparation process of this method is cumbersome and the preparation conditions are harsh, which is not suitable for large-scale production.
CN109666661A公开了一种去除纸浆中胶粘物的生物酶制剂,该方法具体地改造野生型脂肪酶基因序列,获得了具有脂肪酶活性的脂肪酶突变体,能够在65℃高温条件下存活,并对这种耐高温脂肪酶突变体的胶黏物的去除效果进行了测试,最后获得了在高温条件下具有胶黏物去除效果的含有耐高温脂肪酶突变体的酶制剂。该方法改造基因序列存在很大的不确定性,具有活性的脂肪酶的产量不高,制备过程中产生杂质较多。CN109666661A discloses a biological enzyme preparation for removing stickies in pulp. The method specifically transforms the wild-type lipase gene sequence to obtain a lipase mutant with lipase activity, which can survive at a high temperature of 65°C, and The slime removal effect of this high-temperature-resistant lipase mutant was tested, and finally an enzyme preparation containing the high-temperature resistant lipase mutant with the slime removal effect under high temperature conditions was obtained. The genetic sequence modified by this method has great uncertainty, the yield of active lipase is not high, and many impurities are generated during the preparation process.
为了提高去除纸浆中胶粘物的质量,研发人员进行了大量的研究,但是,目前的去除技术中还存在制备工艺复杂、目标产物杂质含量多、去除效果不佳等问题,无法满足获得高质量去除胶粘物的需求,因此,亟需研发一种生产成本低、杂质含量少和去除胶粘物质量高的制备工艺。In order to improve the quality of removing stickies in the pulp, R&D personnel have conducted a lot of research. However, the current removal technology still has problems such as complicated preparation process, high impurity content of the target product, and poor removal effect, which cannot meet the requirements of obtaining high quality. Therefore, there is an urgent need to develop a preparation process with low production cost, low impurity content and high sticky removal quality.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种去除纸浆中胶黏物的处理工艺,可以有效的去除纸浆中胶黏物,提高纸浆的品质,满足人们对高质量纸浆的需求,同时该制备方法的成本低,工艺简单,适合工业化生产。In view of the shortcomings of the prior art, the present invention provides a treatment process for removing stickies in pulp, which can effectively remove stickies in pulp, improve the quality of pulp, and meet people's demand for high-quality pulp. The method has low cost, simple process, and is suitable for industrialized production.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
一种去除纸浆中胶黏物的处理工艺,包括以下步骤:A treatment process for removing stickies in paper pulp includes the following steps:
(1)热分散:将废纸浆料进行热分散,得到物料1;(1) Thermal dispersion: thermally disperse the waste paper slurry to obtain material 1;
(2)稀释:将步骤(1)得到的物料1用造纸白水进行稀释,得到物料2;(2) Dilution: Dilute the material 1 obtained in step (1) with papermaking white water to obtain material 2;
(3)盘磨打浆:将洁净酶加入到步骤(2)得到的物料2中,得到物料3,然后进行盘磨打浆,得到物料4;(3) Disc grinding and beating: adding clean enzyme to material 2 obtained in step (2) to obtain material 3, and then performing disc grinding and beating to obtain material 4;
(4)有机物处理:将阳离子有机聚合物加入至步骤(3)得到的物料4中进行搅拌,得到处理完成的浆料。(4) Organic matter treatment: The cationic organic polymer is added to the material 4 obtained in step (3) and stirred to obtain a treated slurry.
上述处理完成的浆料可直接进行后续配浆、抄造过程。The slurry after the above treatment can be directly subjected to the subsequent slurry preparation and papermaking processes.
进一步地,步骤(1)中所述废纸浆料的重量百分浓度为25-35%,采用造纸白水对废纸绝干浆进行稀释得到废纸浆料。Further, the weight percentage concentration of the waste paper slurry in step (1) is 25-35%, and the waste paper pulp is diluted with papermaking white water to obtain the waste paper slurry.
进一步地,步骤(1)中所述的热分散包括但不限于使用热分散机。Further, the thermal dispersion described in step (1) includes but is not limited to the use of a thermal dispersion machine.
进一步地,步骤(1)中所述的热分散的温度为90-110℃,优选为98-103℃。Further, the temperature of the thermal dispersion described in step (1) is 90-110°C, preferably 98-103°C.
进一步地,步骤(1)中所述的热分散的时间为10-20秒,优选为12-14秒,更优选为12秒。Further, the thermal dispersion time in step (1) is 10-20 seconds, preferably 12-14 seconds, more preferably 12 seconds.
步骤(1)中废纸浆料的胶黏物经过热分散机在高温下分散成肉眼不可见的微细胶黏物。In step (1), the stickies of the waste paper slurry are dispersed into fine stickies invisible to the naked eye through a thermal disperser at a high temperature.
进一步地,步骤(2)中所述的用造纸白水进行稀释是指,加入相当于物料1的4-6倍重量的造纸白水进行稀释,优选为5.2-5.5倍,更优选为5.5倍。Further, the dilution with papermaking white water in step (2) refers to adding papermaking white water equivalent to 4-6 times the weight of material 1 for dilution, preferably 5.2-5.5 times, more preferably 5.5 times.
进一步地,步骤(3)具体为:将洁净酶加入到步骤(2)得到的物料2中混合10-15分钟,优选为12分钟,得到物料3,物料3中废纸浆料的重量百分浓度为3.5-5.5%,优选为4-5%,更优选为4.5%。Further, step (3) specifically includes: adding clean enzymes to the material 2 obtained in step (2) and mixing for 10-15 minutes, preferably 12 minutes, to obtain material 3, the weight percentage of waste paper slurry in material 3 The concentration is 3.5-5.5%, preferably 4-5%, more preferably 4.5%.
然后进行盘磨打浆后,得到物料4。Then, the material 4 is obtained after disc grinding and beating.
步骤(3)中所述的洁净酶加入到物料2中混合10-15分钟,便于洁净酶分解微细胶黏物中的脂键,并钝化微细胶黏物,避免微细胶黏物重新絮聚成大胶黏物。The clean enzyme described in step (3) is added to material 2 and mixed for 10-15 minutes to facilitate the clean enzyme to decompose the lipid bonds in the fine stickies and passivate the fine stickies to avoid re-flocculation of the fine stickies Into big stickies.
进一步地,步骤(3)中所述洁净酶的添加量为每1000kg绝干浆质量加入100-300g洁净酶,优选为150-200g。Further, the addition amount of the clean enzyme in step (3) is 100-300 g clean enzyme per 1000 kg of absolute dry pulp mass, preferably 150-200 g.
进一步地,所述的洁净酶的来源包括但不限于:Further, the source of the cleansing enzyme includes but is not limited to:
洁净酶 TMPC-33xx,购自瑞辰星公司; Clean Enzyme TM PC-33xx, purchased from Ruichenxing Company;
洁净酶 TMSC-36xx,购自瑞辰星公司; Clean Enzyme TM SC-36xx, purchased from Ruichenxing Company;
洁净酶 TMSC-37xx,购自瑞辰星公司; Clean Enzyme TM SC-37xx, purchased from Ruichenxing Company;
洁净酶 TMWC-38xx,购自瑞辰星公司。 Clean enzyme TM WC-38xx, Chen Xing available from the Swiss company.
进一步地,步骤(3)中所述盘磨打浆的温度为40-60℃,优选为48℃。Further, the temperature of the disc grinding and pulping in step (3) is 40-60°C, preferably 48°C.
步骤(3)中浆料通过盘磨时,盘齿会对纸浆产生机械作用,对纤维有分丝帚化和切短等作用,对长度不是太长的纤维而言,会尽量避免切短,而对于经过充分润涨的纤维来说,切断的几率会大大减少。In step (3), when the pulp passes through the disc mill, the disc teeth will have a mechanical effect on the pulp, which has the effect of splitting and shortening the fibers. For fibers that are not too long, they will try to avoid shortening. For fibers that have been fully swollen, the probability of cutting will be greatly reduced.
进一步地,步骤(4)中所述阳离子有机聚合物是石油提取物,在生产中被称为胶黏物控制剂。Further, the cationic organic polymer in step (4) is a petroleum extract, which is called a slime control agent in production.
进一步地,所述的阳离子有机聚合物的来源包括但不限于:Further, the source of the cationic organic polymer includes but is not limited to:
购自富淼科技公司,货号为OPTIEFIXER TM C798的市售产品; A commercial product purchased from Fumiao Technology Co., Ltd., the article number is OPTIEFIXER TM C798
购自南京世佩环保科技有限责任公司,货号为
Figure PCTCN2020100237-appb-000001
Sperse 1306的市售产品;
Purchased from Nanjing Shipei Environmental Protection Technology Co., Ltd., the article number is
Figure PCTCN2020100237-appb-000001
Commercial product of Sperse 1306;
购自南京世佩环保科技有限责任公司,货号为
Figure PCTCN2020100237-appb-000002
Sperse 1307的市售产品;
Purchased from Nanjing Shipei Environmental Protection Technology Co., Ltd., the article number is
Figure PCTCN2020100237-appb-000002
Commercial product of Sperse 1307;
购自上海埃玛森化学品有限责任公司,货号为胶黏物控制剂3511的市售产品。A commercially available product purchased from Shanghai Emerson Chemical Co., Ltd., the article number is sticky matter control agent 3511.
进一步地,步骤(4)中所述阳离子有机聚合物的添加量为每1000kg绝干浆质量加入200-400g阳离子有机聚合物,优选为280g,其中使用的添加设备包括但不限于气动泵。Further, the addition amount of the cationic organic polymer in step (4) is 200-400 g cationic organic polymer per 1000 kg of absolute dry pulp mass, preferably 280 g, and the addition equipment used includes but is not limited to a pneumatic pump.
进一步地,步骤(4)中所述搅拌的时间为10-15分钟,搅拌的温度为40-65℃,优选地,搅拌的温度为57℃。Further, the stirring time in step (4) is 10-15 minutes, and the stirring temperature is 40-65°C, preferably, the stirring temperature is 57°C.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明不同于其它单一的处理方式,采用生物酶和阳离子有机聚合物相结合的方法,有效的控制了废纸浆中胶黏物的量,降低了胶黏物对生产带来的不良影响;(1) The present invention is different from other single treatment methods. It adopts the method of combining biological enzymes and cationic organic polymers to effectively control the amount of stickies in waste paper pulp and reduce the disadvantages caused by stickies to production. influences;
(2)浆料中的胶黏物经过热分散机在高温高浓度强烈的搓揉下,揉搓成肉眼不可见的细小胶黏物,为了降低细小胶黏物的黏性,避免细小胶黏物重新聚合成大胶黏物,通过加入洁净酶降低胶黏物黏度,钝化表面;(2) The stickies in the slurry are kneaded by a thermal dispersion machine at high temperature and high concentration to form small stickies that are invisible to the naked eye. In order to reduce the viscosity of the small stickies, avoid small stickies Re-polymerize into large stickies, reduce the viscosity of stickies and passivate the surface by adding clean enzymes;
(3)浆料通过盘磨时,盘齿会对纸浆产生机械作用,对纤维有分丝帚化和切短等作用,对长度不是太长的纤维而言,会尽量避免切短,而对于经过充分润涨的纤维来说,切断的几率会大大减少。(3) When the pulp passes through the disc mill, the disc teeth will have a mechanical effect on the pulp, which has the effect of splitting and shortening the fibers. For fibers that are not too long in length, they will try to avoid shortening them. For fibers that have been fully swollen, the probability of cutting will be greatly reduced.
(4)加入阳离子有机聚合物,浆料中的胶黏物通过阳离子有机聚合物塔桥到纤维上,纤维经过抄造,将胶黏物带出系统,从而减少了浆料中的胶黏物;(4) Adding cationic organic polymer, the sticky in the slurry is bridged to the fiber through the cationic organic polymer tower, and the fiber is copied to take the sticky out of the system, thereby reducing the sticky in the slurry;
(5)整个处理工艺过程操作简单,成本低,无污染,提高了浆料的品质,保证了纸张的质量,除去胶粘物的效率高。(5) The entire treatment process is simple in operation, low in cost, and pollution-free, improves the quality of the slurry, ensures the quality of the paper, and has high efficiency in removing stickies.
具体实施方式detailed description
以下通过特定的具体实例来说明本发明的实施可行性,本领域技术人员可由本说明书所描述的内容轻易地了解本发明的优点与功效。本发明的实施例中使用的术语是为了描述特定的具体实施方案,而不是为了限定本发明的保护范围,本说明书中的各项细节在没有背离本发明精神下可以进行各种修饰或改变,也可以基于不同观点而应用。The following specific examples are used to illustrate the feasibility of the present invention. Those skilled in the art can easily understand the advantages and effects of the present invention from the content described in this specification. The terms used in the examples of the present invention are used to describe specific specific embodiments, not to limit the scope of protection of the present invention. Various details in this specification can be modified or changed without departing from the spirit of the present invention. It can also be applied based on different viewpoints.
本发明实施例中所采用的原料均为市售产品,实验所用的浆料为本领域工作人员采用常规技术方法得到的,所用的仪器皆为本领域常规使用仪器。The raw materials used in the embodiments of the present invention are all commercially available products, the slurry used in the experiment is obtained by workers in the field using conventional technical methods, and the instruments used are all conventionally used in the field.
原料来源:Source of raw materials:
废纸浆料中废纸来自回收的箱板纸,包括国内箱板纸和国外箱板纸;The waste paper in the waste paper pulp comes from recycled cardboard paper, including domestic cardboard and foreign cardboard;
造纸白水来自:纸机清水作为浓浆的调浓水,将浆料由3-5%重量百分浓度稀释到0.5-1.5%的重量百分浓度,浆料在成型网上脱水成形,其网下脱出的滤液即为白水,其滤液中含细小纤维及化学品;Papermaking white water comes from: paper machine clean water is used as the thickening water to dilute the slurry from 3-5% by weight to 0.5-1.5% by weight. The slurry is dehydrated and formed on the forming wire, and under the wire The separated filtrate is white water, and the filtrate contains fine fibers and chemicals;
盐酸购自山东中凯生物科技有限公司,氢氧化钠购自天津市鼎盛鑫化工有限公司;Hydrochloric acid was purchased from Shandong Zhongkai Biological Technology Co., Ltd., and sodium hydroxide was purchased from Tianjin Dingshengxin Chemical Co., Ltd.;
基础实施例Basic embodiment
基础实施例中各参数的不同取值构成不同具体实施例,例如:参数A、B、C、D、E、F、G、H、M、N、I、K、L,如表1所示。Different values of each parameter in the basic embodiment constitute different specific embodiments, for example: parameters A, B, C, D, E, F, G, H, M, N, I, K, L, as shown in Table 1. .
一种去除纸浆中胶黏物的处理工艺,包括以下步骤:A treatment process for removing stickies in paper pulp includes the following steps:
(1)热分散:将上段工序重量为A,温度为B,重量百分浓度为参数C的废纸浆料进行热分散,热分散的温度为参数D,热分散的时间为参数E,得到物料1;(1) Thermal dispersion: thermally disperse the waste paper slurry whose weight is A, temperature is B, and weight percentage concentration is parameter C in the previous step, the temperature of thermal dispersion is parameter D, and the time of thermal dispersion is parameter E, to obtain Material 1;
(2)稀释:向物料1中加入相当于物料1的参数F倍重量的造纸白水进行稀释后,得到物料2;(2) Dilution: add papermaking white water equivalent to the weight of F times the parameter of material 1 into material 1 for dilution, and obtain material 2;
(3)盘磨打浆:采用盐酸或氢氧化钠将步骤(2)得到的物料2的pH调节为7,向其中加入参数G的洁净酶,混合时间为参数H,得到物料3,其废纸浆料的重量百分浓度为参数N;然后进行盘磨打浆,盘磨打浆的温度为参数M,得到物料4;(3) Disc grinding and pulping: Use hydrochloric acid or sodium hydroxide to adjust the pH of the material 2 obtained in step (2) to 7, and add the clean enzyme of parameter G to it, and the mixing time is parameter H to obtain material 3, which is waste paper The weight percent concentration of the slurry is the parameter N; then the disc grinding and beating is performed, and the temperature of the disc grinding and beating is the parameter M, and material 4 is obtained;
(4)有机物处理:将参数I的阳离子有机聚合物加入至步骤(3)得到的物料4中进行搅拌,搅拌时间为参数K,搅拌温度为参数L,得到处理完成的浆料。(4) Organic matter treatment: The cationic organic polymer of parameter I is added to the material 4 obtained in step (3) for stirring, the stirring time is the parameter K, and the stirring temperature is the parameter L to obtain the processed slurry.
步骤(1)中浆料中的胶黏物经过热分散机在高温搓揉下,揉搓成肉眼不可见的细小胶黏物。In step (1), the stickies in the slurry are kneaded by a heat disperser at a high temperature to form small stickies that are invisible to the naked eye.
步骤(3)中洁净酶与物料混合一定时间,便于洁净酶分解微细胶黏物中的脂键,并钝化微细胶黏物,避免微细胶黏物重新絮聚成大胶黏物,钝化表面。浆料通过盘磨时,盘齿会对纸浆产生机械作用,对纤维有分丝帚化和切短等作用,对长度不是太长的纤维而言,会尽量避免切短,而对于经过充分润涨的纤维来说,切断的几率会大大减少。In step (3), the clean enzyme is mixed with the material for a certain period of time, which is convenient for the clean enzyme to decompose the lipid bonds in the fine stickies and passivate the fine stickies to avoid re-flocculation of the fine stickies into large stickies and passivation surface. When the pulp passes through the disc mill, the disc teeth will have a mechanical effect on the pulp, which has the effect of splitting and shortening the fiber. For fibers that are not too long in length, they will try to avoid shortening, and for the fully moistened fiber. For swollen fibers, the chance of cutting will be greatly reduced.
对比例1Comparative example 1
与实施例5的区别在于,制备工艺中加入洁净酶的质量为90g。The difference from Example 5 is that the mass of clean enzyme added in the preparation process is 90 g.
对比例2Comparative example 2
与实施例5的区别在于,制备工艺中加入洁净酶的质量为350g。The difference from Example 5 is that the mass of the clean enzyme added in the preparation process is 350 g.
对比例3Comparative example 3
与实施例5的区别在于,制备工艺中加入阳离子有机聚合物的质量为150g。The difference from Example 5 is that the mass of the cationic organic polymer added in the preparation process is 150 g.
对比例4Comparative example 4
与实施例5的区别在于,制备工艺中加入阳离子有机聚合物的质量为500g。The difference from Example 5 is that the mass of the cationic organic polymer added in the preparation process is 500 g.
对比例5Comparative example 5
中国专利CN106223096B实施例3中利用高温酯酶去除废纸浆中的胶黏物。In Example 3 of Chinese Patent CN106223096B, high temperature esterase is used to remove stickies in waste paper pulp.
表1各实施例中不同参数的数值Table 1 Values of different parameters in each embodiment
Figure PCTCN2020100237-appb-000003
Figure PCTCN2020100237-appb-000003
效果检测试验:Effect detection test:
1、胶粘物去除效果1. Stickies removal effect
(1)检测方法:按照T 277pm标准检测,具体检测步骤如下:(1) Testing method: Testing according to the T 277pm standard, the specific testing steps are as follows:
A、称取一定量的浆料,稀释成1%的浆浓后,采用标准疏解机疏解15000转,测定浆料的水分;A. Weigh a certain amount of slurry, dilute it to a 1% slurry concentration, and use a standard decomposer to decompose for 15,000 revolutions to determine the moisture content of the slurry;
B、在胶黏物筛分仪的收集板上垫上黑色滤纸,待开始筛分处理后,将疏解后的浆料倒入胶黏物筛分仪料桶内;B. Put black filter paper on the collection plate of the stickies sieving instrument. After the screening process starts, pour the decomposed slurry into the stickies sieving instrument bucket;
C、自动收集完成后,取出黑色滤纸,在上面盖上特种涂布纸,然后上下各加盖一层吸水纸,放置于纸页干燥内,在0.08MPa和900℃下干燥10min,使胶黏物受热固化;C. After the automatic collection is completed, take out the black filter paper, cover it with special coated paper, and then cover with a layer of absorbent paper on top and bottom, and place it in the dry paper sheet. Dry for 10 minutes at 0.08MPa and 900°C to make the glue sticky. The object is cured by heat;
D、取出干燥后的黑色滤纸,除去特种涂布纸,有胶黏物的地方易黏住剥离的涂布纸,使涂层变白色;D. Take out the dried black filter paper and remove the special coated paper. The peeled coated paper is easy to stick to the sticky area, making the coating white;
E、使用特定的喷嘴用水冲洗滤纸上的浆料和其他非胶黏物20~25s,喷嘴水压为0.1MPa,水的流量为9.6L/min,喷嘴于滤纸的冲洗距离180mm;E. Use a specific nozzle to rinse the slurry and other non-sticky substances on the filter paper with water for 20-25 seconds, the nozzle water pressure is 0.1MPa, the water flow rate is 9.6L/min, and the nozzle flushing distance between the filter paper is 180mm;
F、冲洗后的黑色滤纸,盖上硅酮涂覆离型纸,在纸页成型器干燥5min;F. After washing the black filter paper, cover it with silicone-coated release paper, and dry it in a paper sheet former for 5 minutes;
G、用黑色毡笔姜滤纸上的非胶黏物染成黑色;G. Use a black felt pen to dye the non-sticky material on the ginger filter paper black;
H、用扫描分析软件IGT Verity IA Image Analysis对滤纸上的胶黏物进行扫描分析,计算胶黏物的含量。H. Use the scanning analysis software IGT Verity IA Image Analysis to scan and analyze the stickies on the filter paper to calculate the content of stickies.
(2)检测对象以及检测结果:(2) Test objects and test results:
将实施例1-6及对比例1-4得到的处理完成的浆料进行胶粘物去除率的测定,对比例5为现有技术得到的胶粘物去除率,结果如表2所示。The stickies removal rate of the processed slurries obtained in Examples 1-6 and Comparative Examples 1-4 were measured. Comparative Example 5 was the stickies removal rate obtained in the prior art. The results are shown in Table 2.
表2胶粘物去除率测试结果Table 2 Stickies removal rate test results
Figure PCTCN2020100237-appb-000004
Figure PCTCN2020100237-appb-000004
由表2可知,加入洁净酶和有阳离子机聚合物处理后的废纸浆料中胶粘物的去除率可达67.1-72.3%,明显优于现有技术和对比例的去除效果,而且胶粘物的去除率最高可达72.3%,满足本发明的要求。It can be seen from Table 2 that the removal rate of stickies in the waste paper slurry treated with clean enzymes and cationic organic polymers can reach 67.1-72.3%, which is significantly better than the removal effect of the prior art and the comparative example, and the removal rate of the glue The removal rate of stickies can reach up to 72.3%, which meets the requirements of the present invention.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several embodiments of the present invention, and the descriptions are relatively specific and detailed, but they should not be understood as limiting the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种去除纸浆中胶黏物的处理工艺,其特征在于,包括以下步骤:A treatment process for removing stickies in paper pulp, which is characterized in that it comprises the following steps:
    (1)热分散:将废纸浆料进行热分散,得到物料1;(1) Thermal dispersion: thermally disperse the waste paper slurry to obtain material 1;
    (2)稀释:将步骤(1)得到的物料1用造纸白水进行稀释,得到物料2;(2) Dilution: Dilute the material 1 obtained in step (1) with papermaking white water to obtain material 2;
    (3)盘磨打浆:将洁净酶加入到步骤(2)得到的物料2中,得到物料3,然后进行盘磨打浆,得到物料4;(3) Disc grinding and beating: adding clean enzyme to material 2 obtained in step (2) to obtain material 3, and then performing disc grinding and beating to obtain material 4;
    (4)有机物处理:将阳离子有机聚合物加入至步骤(3)得到的物料4中进行搅拌,得到处理完成的浆料。(4) Organic matter treatment: the cationic organic polymer is added to the material 4 obtained in step (3) and stirred to obtain the treated slurry.
  2. 根据权利要求1所述的制备方法,其特征在于,步骤(1)中所述废纸浆料的重量百分浓度为25-35%,采用造纸白水对废纸绝干浆进行稀释得到废纸浆料。The preparation method according to claim 1, wherein the weight percentage of the waste paper slurry in step (1) is 25-35%, and papermaking white water is used to dilute the waste paper absolute dry pulp to obtain waste paper Slurry.
  3. 根据权利要求1所述的制备方法,其特征在于,步骤(1)中所述的热分散的温度为90-110℃,热分散的时间为10-20秒。The preparation method according to claim 1, wherein the temperature of the thermal dispersion in step (1) is 90-110°C, and the time of thermal dispersion is 10-20 seconds.
  4. 根据权利要求1所述的制备方法,其特征在于,步骤(2)中所述的用造纸白水进行稀释是指,加入相当于物料1的4-6倍重量的造纸白水进行稀释。The preparation method according to claim 1, characterized in that the dilution with white paper-making water in step (2) refers to adding 4-6 times the weight of material 1 with white paper-making water for dilution.
  5. 根据权利要求1所述的制备方法,其特征在于,步骤(3)具体为:将洁净酶加入到步骤(2)得到的物料2中,混合10-15分钟,得到物料3,物料3中废纸浆料的重量百分浓度为3.5-5.5%,然后进行盘磨打浆,得到物料4。The preparation method according to claim 1, wherein step (3) is specifically: adding clean enzymes to material 2 obtained in step (2), mixing for 10-15 minutes to obtain material 3, and waste in material 3 The weight percent concentration of the paper pulp is 3.5-5.5%, and then the disc grinding and beating are performed to obtain material 4.
  6. 根据权利要求1所述的制备方法,其特征在于,步骤(3)中所述洁净酶的添加量为每1000kg绝干浆质量加入100-300g洁净酶。The preparation method according to claim 1, wherein the addition amount of the clean enzyme in step (3) is 100-300 g clean enzyme per 1000 kg of absolute dry pulp mass.
  7. 根据权利要求1所述的制备方法,其特征在于,步骤(3)中所述盘磨打浆的温度为40-60℃。The preparation method according to claim 1, wherein the temperature of the disc grinding and beating in step (3) is 40-60°C.
  8. 根据权利要求1所述的制备方法,其特征在于,步骤(4)中所述阳离子有机聚合物是石油提取物。The preparation method according to claim 1, wherein the cationic organic polymer in step (4) is a petroleum extract.
  9. 根据权利要求1所述的制备方法,其特征在于,步骤(4)中所述阳离子有机聚合物的添加量为每1000kg绝干浆质量加入200-400g阳离子有机聚合物。The preparation method according to claim 1, wherein the addition amount of the cationic organic polymer in step (4) is 200-400 g of cationic organic polymer per 1000 kg of absolute dry pulp mass.
  10. 根据权利要求1所述的制备方法,其特征在于,步骤(4)中所述搅拌的时间为10-15分钟,搅拌的温度为40-65℃。The preparation method according to claim 1, wherein the stirring time in step (4) is 10-15 minutes, and the stirring temperature is 40-65°C.
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