WO2021056480A1 - Fully-automatic control-type assembly device for high-fidelity earplug horn - Google Patents

Fully-automatic control-type assembly device for high-fidelity earplug horn Download PDF

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Publication number
WO2021056480A1
WO2021056480A1 PCT/CN2019/108750 CN2019108750W WO2021056480A1 WO 2021056480 A1 WO2021056480 A1 WO 2021056480A1 CN 2019108750 W CN2019108750 W CN 2019108750W WO 2021056480 A1 WO2021056480 A1 WO 2021056480A1
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WIPO (PCT)
Prior art keywords
iii
baffle
servo motor
cylinder
assembly
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PCT/CN2019/108750
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French (fr)
Chinese (zh)
Inventor
罗云锋
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赣州鑫冠科技股份有限公司
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Application filed by 赣州鑫冠科技股份有限公司 filed Critical 赣州鑫冠科技股份有限公司
Priority to PCT/CN2019/108750 priority Critical patent/WO2021056480A1/en
Publication of WO2021056480A1 publication Critical patent/WO2021056480A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

Definitions

  • the invention relates to an assembling device, in particular to a fully-automatically controlled assembling device for high-fidelity earplugs and horns.
  • Earplugs small receivers
  • Headphones also known as earplugs and earpieces
  • the headset is generally detachable from the media player and connected with a plug. The advantage is that it can listen to the sound alone without affecting others; it can also isolate the sound of the surrounding environment, which is very helpful for people who use it in noisy environments such as recording studios, DJs, travel, sports, etc.
  • Earphones were originally used on phones and radios, but with the prevalence of portable electronic devices, earphones are mostly used in mobile phones, walkmans, and radios. Portable video games and digital audio players, etc. It is also used in computers and Hi-fi speakers.
  • Dynamic headphones also known as electric headphones. At present, most affordable earphone earplugs belong to this category. The principle is similar to that of a dynamic speaker. A cylindrical coil wound in a permanent magnetic field is connected to the diaphragm, and the coil drives the diaphragm to sound under the signal current.
  • the present invention provides such a high-fidelity earplug horn fully automatic control assembly device, including left and right air cylinders I, baffle I, assembly cylinders, driven rollers I, circulating belt I, servo motor I, Drive roller I, industrial camera I, industrial camera II, drive roller II, servo motor II, circulating belt II, driven roller II, baffle plate II, left and right cylinder II, left and right cylinder III, baffle plate III, driven roller III, Circulating belt III, servo motor III, driving roller III, industrial camera III, spray plate, hose, high pressure pump, glue tank, driven roller IV, circulating belt IV, servo motor IV, driving roller IV, control system;
  • a baffle I is provided on the left side of the left and right cylinders I, and the left and right cylinders I are connected with the baffle I; an assembly tube is provided on the left side of the left and right cylinders I, and a plurality of ports are provided on the left and right walls of the assembly tube.
  • the baffle I extends into the assembly cylinder through the hole set on the right wall of the assembly cylinder, the baffle I is movably connected with the left and right walls of the assembly cylinder, and the baffle I traverses the interior of the assembly cylinder;
  • a driven roller I is provided on the left side of the assembly drum, and an endless belt I is installed on the left side of the driven roller I.
  • the driven roller I and the endless belt I are movably connected, and the endless belt I is at the upper left wall of the assembly drum.
  • the set ports correspond to each other; on the left side of the endless belt I are set a servo motor I and a driving roller I.
  • the driving roller I is movably connected to the endless belt I, and the servo motor I is connected to the driving roller I; on the upper left side of the endless belt I
  • An industrial camera I is installed on the other side;
  • An industrial camera II is installed below the industrial camera I, and the industrial camera II is installed at the bottom left of the endless belt I; an endless belt II is installed below the endless belt I, and a driving roller II and a servo are installed on the left side of the endless belt II.
  • Motor II, the driving roller II and the circulating belt II are movably connected, and the servo motor II is connected with the driving roller II;
  • a driven roller II is arranged on the right side of the circulating belt II, and the circulating belt II and the driven roller II are movably connected;
  • An assembling cylinder is provided on the right side of the driven roller II, and an opening is provided at the middle of the left wall of the assembling cylinder.
  • the circulating belt II corresponds to the opening at the middle of the left wall of the assembling cylinder; at the middle of the right wall of the assembling cylinder It is provided with a port, and a baffle II is provided on the right side of the assembly cylinder.
  • the baffle II is arranged below the baffle I.
  • the baffle II and the baffle I are arranged in parallel; the baffle II is set through the middle of the right wall of the assembly cylinder.
  • the mouth of the baffle extends into the inside of the assembly cylinder, the baffle II is movably connected with the right and left walls of the assembly cylinder, and the baffle II runs across the inside of the assembly cylinder; left and right cylinders II are provided on the right side of the baffle II, The baffle plate II is connected with the left and right cylinders II;
  • the left and right cylinders III are arranged under the left and right cylinders II, the baffle III is provided on the left side of the left and right cylinders III, and the left and right cylinders III are connected with the baffle III; the assembly tube and the baffle III are provided on the left side of the baffle III. It is movably connected to the right wall of the assembly cylinder, the baffle III is arranged under the baffle II, and the baffle III and the baffle II are arranged in parallel; the left wall of the lower part of the assembly cylinder is shorter than the right wall of the lower part of the assembly cylinder, and the baffle III A port is provided between the lower end of the left wall of the assembly cylinder, and the baffle III blocks the port provided at the bottom of the assembly cylinder;
  • a driven roller III is arranged on the left side of the assembly drum, and an endless belt III is arranged on the left side of the driven roller III.
  • the endless belt III is arranged below the endless belt II.
  • the driven roller III and the endless belt III are movably connected.
  • the circulating belt III corresponds to the position of the opening on the lower left wall of the assembly cylinder; the servo motor III and the driving roller III are arranged on the left side of the circulating belt III.
  • the driving roller III and the circulating belt III are movably connected, and the servo motor III and the drive The rollers III are connected; the industrial camera III is arranged at the upper left of the circulating belt III, and the industrial camera III is arranged under the industrial camera II;
  • the circulating belt I, the circulating belt II, and the circulating belt III are all arranged in parallel;
  • the baffle plate III is provided with a spray plate, which is nested inside the baffle plate III; there is a hole on the baffle plate III, and the baffle plate III
  • a hose is arranged under the hood, one end of the hose is connected to the spray plate through a hole set on the baffle III;
  • a high-pressure pump is arranged on the hose, and the high-pressure pump is arranged under the left and right cylinders III; on the right of the left and right cylinders III
  • a glue tank is arranged on the side, a hose is arranged under the glue tank, and the other end of the hose is connected with the glue tank;
  • a circulating belt IV is arranged under the assembly drum, and a driven roller IV is provided on the right side of the circulating belt IV, and the circulating belt IV is movably connected with the driven roller IV; a servo motor IV and a servo motor are provided on the left side of the circulating belt IV.
  • the driving roller IV, the driving roller IV and the circulating belt IV are movably connected, and the servo motor IV is connected with the driving roller IV;
  • Left and right cylinder I, servo motor I, industrial camera I, industrial camera II, servo motor II, left and right cylinder II, left and right cylinder III, servo motor III, industrial camera III, high pressure pump, and servo motor IV are respectively connected to the control system.
  • Industrial camera I, industrial camera II, and industrial camera III can take pictures of the working conditions on the endless belt I, the endless belt II, and the endless belt III respectively into images and feedback to the control system.
  • the control system can control the operation of circulating belt I, circulating belt II, and circulating belt III according to the image information fed back by industrial camera I, industrial camera II, and industrial camera III.
  • the staff restarts the control system, and the control system respectively controls the servo motor I, servo motor II, and servo motor III to start running at the same time.
  • the servo motor I drives the driving roller I and the circulating belt I, as well as the housing and the driven roller I to move together.
  • the shell is driven by the circulating belt I to move to the right.
  • the control system controls the circulating belt I to stop moving, and the shell just falls on the baffle I at this time.
  • the servo motor II drives the driving roller II and the circulating belt II, as well as the diaphragm and the driven roller II to move together.
  • the diaphragm is driven by the circulating belt II to move to the right.
  • the control system controls the circulating belt II to stop moving, and the diaphragm just falls on the baffle II. .
  • the servo motor III drives the driving roller III and the circulating belt III, as well as the cover and the driven roller III to move together.
  • the cover is driven to move to the right by the circulating belt III.
  • the control system controls the circulating belt III to stop moving. At this time, the cover just falls on the baffle plate III and is blocked. The position of the spray disc in the plate III corresponds to that.
  • the control system then controls the left and right cylinders I to move, and the left and right cylinders I drive the baffle I to move to the right.
  • the space in the assembly cylinder isolated by the baffle I is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder, the shell on the baffle I falls to the middle of the assembly cylinder and falls on the diaphragm on the baffle II.
  • the housing and the diaphragm are just combined.
  • the control system then controls the left and right cylinders II to move, and the left and right cylinders II drive the baffle plate II to move to the right.
  • the space in the assembly cylinder isolated by the baffle II is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder, the shell and the diaphragm on the baffle II fall to the lower part of the assembly cylinder and fall on the cover on the baffle III. On the top, the shell, diaphragm, and cover fit together.
  • the control system controls the high-pressure pump to start running, and the high-pressure pump sprays the glue in the glue tank from the spray hole of the spray plate through the hose, bonding the shell, the diaphragm and the cover together. Then the control system controls the left and right cylinders III to move, and the left and right cylinders III drive the baffle plate III to move to the right. The bottom outlet of the assembly cylinder blocked by the baffle III is opened. At the same time, due to the blocking of the right wall of the assembly cylinder, the shell, diaphragm, and cover on the baffle III fall to the bottom of the assembly cylinder and fall on the circulating belt IV. .
  • the control system then controls the servo motor IV to start running.
  • the servo motor IV drives the drive roller IV and the circulating belt IV, as well as the bonded shell, diaphragm, and cover that fall on the circulating belt IV to move together and transport to the next one. Processes are processed.
  • the fully-automatically controlled assembly device for high-fidelity earplugs and horns provided by the present invention has a control system, realizes fully automated operation, does not require multiple workers to assemble in sequence, avoids sabotage during work, and has high assembly efficiency.
  • the output is increased, which is beneficial to the production and development of the enterprise.
  • the structure is simple, easy to use, and easy to maintain and repair.
  • Figure 1 is a schematic diagram of the front view structure of the present invention.
  • the markings in the drawings are: 1-left and right cylinder I, 2-baffle I, 3-assembly cylinder, 4-driven roller I, 5-recirculating belt I, 6-servo motor I, 7-driving roller I, 8 -Industrial camera I, 9-Industrial camera II, 10-drive roller II, 11-servo motor II, 12-circular belt II, 13-driven roller II, 14-baffle plate II, 15-left and right cylinder II, 16- Left and right cylinders III, 17-baffle plate III, 18-driven roller III, 19-circulating belt III, 20-servo motor III, 21-driving roller III, 22-industrial camera III, 23-spray plate, 24-hose , 25- high pressure pump, 26- glue tank, 27- driven roller IV, 28- circulating belt IV, 29-servo motor IV, 30-drive roller IV, 31-control system.
  • a fully automatic control assembly device for high-fidelity earplugs and horns includes left and right cylinders I1, baffle I2, assembly cylinder 3, driven roller I4, circulating belt I5, servo motor I6, driving roller I7, Industrial camera I8, industrial camera II9, drive roller II10, servo motor II11, circulating belt II12, driven roller II13, baffle plate II14, left and right cylinder II15, left and right cylinder III16, baffle plate III17, driven roller III18, circulating belt III19, Servo motor III 20, driving roller III 21, industrial camera III 22, spray plate 23, hose 24, high pressure pump 25, glue tank 26, driven roller IV 27, circulating belt IV 28, servo motor IV 29, driving roller IV 30, control system 31.
  • a baffle I2 is provided on the left side of the left and right cylinders I1, and the left and right cylinders I1 are connected to the baffle I2; the left and right cylinders I1 are provided with assembly cylinders 3, and the left and right walls of the assembly cylinders 3 are provided with multiple Two ports; the baffle I2 extends into the assembly cylinder 3 through a hole set on the right wall of the assembly cylinder 3.
  • the baffle I2 is movably connected with the left and right walls of the assembly cylinder 3, and the baffle I2 runs across the assembly The inside of the tube 3.
  • a driven roller I4 is provided on the left side of the assembling drum 3, and an endless belt I5 is provided on the left side of the driven roller I4.
  • the driven roller I4 is movably connected with the endless belt I5, and the endless belt I5 is connected to the left wall of the assembling drum 3.
  • the port set at the upper position corresponds to that; on the left side of the endless belt I5, there are a servo motor I6 and a driving roller I7.
  • the driving roller I7 is movably connected to the endless belt I5, and the servo motor I6 is connected to the driving roller I7; in the endless belt I5
  • An industrial camera I8 is installed on the upper left of the camera.
  • the industrial camera II9 is installed under the industrial camera I8, and the industrial camera II9 is installed at the bottom left of the endless belt I5; the endless belt II12 is installed under the endless belt I5, and the driving roller II10 and servo are installed on the left side of the endless belt II12.
  • the motor II11, the driving roller II10 and the circulating belt II12 are movably connected, and the servo motor II11 is connected with the driving roller II10; a driven roller II13 is arranged on the right side of the circulating belt II12, and the circulating belt II12 and the driven roller II13 are movably connected.
  • An assembly cylinder 3 is provided on the right side of the driven roller II13, and an opening is provided in the middle of the left wall of the assembly cylinder 3.
  • the circulating belt II12 corresponds to the opening in the middle of the left wall of the assembly cylinder 3;
  • a port is provided in the middle of the right wall, and a baffle II14 is provided on the right side of the assembly cylinder 3.
  • the baffle II14 is arranged under the baffle I2.
  • the baffle II14 and the baffle I2 are arranged in parallel; the baffle II14 passes through the assembly cylinder 3.
  • the opening located in the middle of the right wall of the slab extends into the inside of the assembly cylinder 3.
  • the baffle II14 is movably connected to the right and left walls of the assembly cylinder 3.
  • the baffle II14 runs across the interior of the assembly cylinder 3; in the baffle II14
  • the left and right cylinders II15 are arranged on the right side of the battery.
  • the baffle plate II14 is connected with the left and right
  • the left and right cylinders III16 are arranged under the left and right cylinders II15, the baffle III17 is arranged on the left side of the left and right cylinders III16, and the left and right cylinders III16 are connected with the baffle III17; the assembly cylinder 3, the baffle is arranged on the left side of the baffle III17 III17 is movably connected with the right wall of the assembly cylinder 3, the baffle III17 is arranged under the baffle II14, and the baffle III17 and the baffle II14 are arranged in parallel; the left wall of the lower part of the assembly cylinder 3 is shorter than the right wall of the lower part of the assembly cylinder 3.
  • a port is provided between the baffle III 17 and the lower end of the left wall of the assembly cylinder 3, and the baffle III 17 blocks the port provided at the bottom of the assembly cylinder 3.
  • a driven roller III 18 is arranged on the left side of the assembly drum 3, and an endless belt III 19 is arranged on the left side of the driven roller III 18.
  • the endless belt III 19 is arranged under the endless belt II 12, and the driven roller III 18 and the endless belt III 19 are movably connected ,
  • the circulating belt III 19 corresponds to the position of the opening on the lower left wall of the assembly drum 3; on the left side of the circulating belt III 19, there is a servo motor III 20 and a driving roller III 21.
  • the driving roller III 21 and the circulating belt III 19 are movably connected, and the servo motor III 20 It is connected with the driving roller III 21; an industrial camera III 22 is installed at the upper left of the circulating belt III 19, and the industrial camera III 22 is installed below the industrial camera II 9.
  • the endless belt I5, the endless belt II12, and the endless belt III19 are all arranged in parallel;
  • the baffle III17 is provided with a spray disc 23, which is nested inside the baffle III17; a hole is provided on the baffle III17,
  • a hose 24 is arranged under the plate III17, one end of the hose 24 is connected to the spray plate 23 through a hole provided on the baffle III17;
  • a high-pressure pump 25 is arranged on the hose 24, and the high-pressure pump 25 is arranged at the left and right cylinders III16.
  • a circulating belt IV 28 is arranged under the assembly drum 3, and a driven roller IV 27 is provided on the right side of the circulating belt IV 28.
  • the circulating belt IV 28 and the driven roller IV 27 are movably connected; a servo motor IV 29 is provided on the left side of the circulating belt IV 28 It is movably connected with the driving roller IV30, the driving roller IV30 and the circulating belt IV28, and the servo motor IV29 is connected with the driving roller IV30.
  • Industrial camera I8, industrial camera II9, and industrial camera III22 can respectively take pictures of the working conditions on circulating belt I5, circulating belt II12, and circulating belt III19 into images and feedback to the control system 31.
  • the control system 31 can control the operation of the circulating belt I5, the circulating belt II12, and the circulating belt III19 respectively according to the image information fed back by the industrial camera I8, the industrial camera II9, and the industrial camera III22.
  • the staff restarts the control system 31, and the control system 31 respectively controls the servo motor I6, the servo motor II11, and the servo motor III20 to start running at the same time.
  • the servo motor I6 drives the driving roller I7 and the circulating belt I5, as well as the casing and the driven roller I4 to move together.
  • the shell is driven by the circulating belt I5 to move to the right.
  • the control system 31 controls the circulating belt I5 to stop moving, and the shell just falls on the baffle I2.
  • the servo motor II11 drives the driving roller II10 and the circulating belt II12, as well as the diaphragm and the driven roller II13 to move together.
  • the diaphragm is driven by the circulating belt II12 to move to the right.
  • the control system 31 controls the circulating belt II12 to stop moving, and the diaphragm just falls on the baffle. II14 on.
  • the servo motor III20 drives the driving roller III21 and the circulating belt III19, as well as the cover and the driven roller III18 to move together.
  • the cover is driven to move to the right by the circulating belt III19.
  • the control system 31 controls the circulating belt III19 to stop moving. At this time, the cover just falls on the baffle III17, and Corresponds to the position of the spray plate 23 in the baffle III17.
  • the control system 31 then controls the left and right cylinders I1 to move, and the left and right cylinders I1 drive the baffle plate I2 to move to the right.
  • the space in the assembly cylinder 3 isolated by the baffle I2 is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder 3, the shell on the baffle I2 falls towards the middle of the assembly cylinder 3 and falls on the vibration of the baffle II14.
  • the shell and the diaphragm are just combined.
  • the control system 31 then controls the left and right cylinders II15 to move, and the left and right cylinders II15 drive the baffle plate II14 to move to the right.
  • the space in the assembly cylinder 3 isolated by the baffle II 14 is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder 3, the shell and the diaphragm on the baffle II 14 fall to the lower part of the assembly cylinder 3 and fall on the baffle III 17 On the upper cover, the shell, the diaphragm, and the cover are just combined.
  • the control system 31 controls the high-pressure pump 25 to start running, and the high-pressure pump 25 sprays the glue in the glue tank 26 from the spray hole of the spray plate 23 through the hose 24 to bond the casing, the diaphragm, and the cover together. Then the control system 31 controls the left and right cylinders III16 to move, and the left and right cylinders III16 drive the baffle plate III17 to move to the right. The bottom outlet of the assembly cylinder 3 blocked by the baffle III 17 is opened. At the same time, due to the blocking of the right wall of the assembly cylinder 3, the shell, diaphragm, and cover on the baffle III 17 fall below the assembly cylinder 3 and fall into the circulation. On the belt IV 28.
  • the control system 31 then controls the servo motor IV 29 to start running.
  • the servo motor IV 29 drives the driving roller IV 30 and the circulating belt IV 28, as well as the bonded shell, diaphragm, and cover that fall on the circulating belt IV 28 to move together, and transport them to the bottom.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The present invention relates to an assembly device, in particular to a fully-automatic control-type assembly device for a high-fidelity earplug horn. The technical problem to be solved is to provide a fully-automatic control-type assembly device for a high-fidelity earplug horn. Provided is a fully-automatic control-type assembly device for a high-fidelity earplug horn, the device comprising an assembly barrel, a circulation belt I, a circulation belt II, a circulation belt III, a spraying disk, a high-pressure pump, a circulation belt IV, etc., wherein the circulation belt I corresponds to an opening provided in an upper part position on a left wall of the assembly barrel; a servo motor I and a driving roller I are arranged on a left side of the circulation belt I; the circulation belt I, the circulation belt II and the circulation belt III are arranged in parallel; the spraying disk is arranged on a baffle III, and the spraying disk is nested in the baffle III; the high-pressure pump is arranged on a hose, and the high-pressure pump is arranged below a left-right cylinder III; and a glue box is arranged on a right side of the left-right cylinder III. The provided fully-automatic control-type assembly device for a high-fidelity earplug horn is high in assembly efficiency.

Description

一种高保真耳塞喇叭全自动控制式装配装置Full-automatic control type assembly device for high-fidelity earplug horn 技术领域Technical field
本发明涉及一种装配装置,尤其涉及一种高保真耳塞喇叭全自动控制式装配装置。The invention relates to an assembling device, in particular to a fully-automatically controlled assembling device for high-fidelity earplugs and horns.
背景技术Background technique
耳塞,小型受话器,可塞在耳中,常用在收音机和助听器上。耳机(又称耳塞、听筒),是一对转换单元,它接受媒体播放器或接收器所发出的电讯号,利用贴近耳朵的扬声器将其转化成可以听到的音波。耳机一般是与媒体播放器可分离的,利用一个插头连接。好处是在不影响旁人的情况下,可独自聆听音响;亦可隔开周围环境的声响,对在录音室、DJ、旅途、运动等在噪吵环境下使用的人很有帮助。耳机原是给电话和无线电上使用的,但随着可携式电子装置的盛行,耳机多用于手机、随身听、收音机。可携式电玩和数位音讯播放器等。亦同时见用于电脑和Hi-fi音响之中。Earplugs, small receivers, can be inserted in the ears, and are often used on radios and hearing aids. Headphones (also known as earplugs and earpieces) are a pair of conversion units. They receive electrical signals from media players or receivers and convert them into audible sound waves using speakers close to the ears. The headset is generally detachable from the media player and connected with a plug. The advantage is that it can listen to the sound alone without affecting others; it can also isolate the sound of the surrounding environment, which is very helpful for people who use it in noisy environments such as recording studios, DJs, travel, sports, etc. Earphones were originally used on phones and radios, but with the prevalence of portable electronic devices, earphones are mostly used in mobile phones, walkmans, and radios. Portable video games and digital audio players, etc. It is also used in computers and Hi-fi speakers.
动圈耳机,又称电动式耳机。目前绝大多数平价的耳机耳塞都属此类,原理类似于电动式扬声器,处于永磁场中的缠绕的圆柱体状线圈与振膜相连,线圈在信号电流驱动下带动振膜发声。Dynamic headphones, also known as electric headphones. At present, most affordable earphone earplugs belong to this category. The principle is similar to that of a dynamic speaker. A cylindrical coil wound in a permanent magnetic field is connected to the diaphragm, and the coil drives the diaphragm to sound under the signal current.
现有的高保真耳塞喇叭装配装置,一般都不具有控制系统,无法实现全自动化操作,需要多名工人采用流水线方式依次完成装配,效率低,生产环节中容易出现怠工现象,不利于企业的生产和发展。Existing high-fidelity earplug speaker assembly devices generally do not have a control system and cannot achieve fully automated operation. It requires multiple workers to complete the assembly in an assembly line manner, which is low in efficiency and prone to sabotage in the production process, which is not conducive to the production of enterprises. And development.
发明内容Summary of the invention
(1)要解决的技术问题(1) Technical problems to be solved
本发明为了克服现有的高保真耳塞喇叭装配装置,一般都不具有控制系统,无法实现全自动化操作,需要多名工人采用流水线方式依次完成装配,效率低 的缺点,本发明要解决的技术问题是提供一种高保真耳塞喇叭全自动控制式装配装置。In order to overcome the shortcomings of low efficiency in the existing high-fidelity earplug horn assembly devices, which generally do not have a control system and cannot realize fully automated operation, multiple workers are required to complete the assembly in sequence in an assembly line manner. The technical problem to be solved by the present invention It provides a fully automatic control assembly device for high-fidelity earplugs and horns.
(2)技术方案(2) Technical solution
为了解决上述技术问题,本发明提供了这样一种高保真耳塞喇叭全自动控制式装配装置,包括有左右气缸Ⅰ、挡板Ⅰ、装配筒、从动辊Ⅰ、循环皮带Ⅰ、伺服电机Ⅰ、驱动辊Ⅰ、工业相机Ⅰ、工业相机Ⅱ、驱动辊Ⅱ、伺服电机Ⅱ、循环皮带Ⅱ、从动辊Ⅱ、挡板Ⅱ、左右气缸Ⅱ、左右气缸Ⅲ、挡板Ⅲ、从动辊Ⅲ、循环皮带Ⅲ、伺服电机Ⅲ、驱动辊Ⅲ、工业相机Ⅲ、喷盘、软管、高压泵、胶水箱、从动辊Ⅳ、循环皮带Ⅳ、伺服电机Ⅳ、驱动辊Ⅳ、控制系统;In order to solve the above technical problems, the present invention provides such a high-fidelity earplug horn fully automatic control assembly device, including left and right air cylinders I, baffle I, assembly cylinders, driven rollers I, circulating belt I, servo motor I, Drive roller Ⅰ, industrial camera Ⅰ, industrial camera Ⅱ, drive roller Ⅱ, servo motor Ⅱ, circulating belt Ⅱ, driven roller Ⅱ, baffle plate Ⅱ, left and right cylinder Ⅱ, left and right cylinder Ⅲ, baffle plate Ⅲ, driven roller Ⅲ, Circulating belt Ⅲ, servo motor Ⅲ, driving roller Ⅲ, industrial camera Ⅲ, spray plate, hose, high pressure pump, glue tank, driven roller Ⅳ, circulating belt Ⅳ, servo motor Ⅳ, driving roller Ⅳ, control system;
在左右气缸Ⅰ的左侧设置有挡板Ⅰ,左右气缸Ⅰ与挡板Ⅰ相连接;在左右气缸Ⅰ的左侧设置有装配筒,在装配筒的左壁和右壁上设置有多个口;挡板Ⅰ通过装配筒的右壁上设置的孔伸入到装配筒的内部,挡板Ⅰ与装配筒的左壁和右壁均为活动连接,挡板Ⅰ横贯在装配筒的内部;A baffle I is provided on the left side of the left and right cylinders I, and the left and right cylinders I are connected with the baffle I; an assembly tube is provided on the left side of the left and right cylinders I, and a plurality of ports are provided on the left and right walls of the assembly tube. The baffle I extends into the assembly cylinder through the hole set on the right wall of the assembly cylinder, the baffle I is movably connected with the left and right walls of the assembly cylinder, and the baffle I traverses the interior of the assembly cylinder;
在装配筒的左侧设置有从动辊Ⅰ,在从动辊Ⅰ的左侧设置有循环皮带Ⅰ,从动辊Ⅰ与循环皮带Ⅰ为活动连接,循环皮带Ⅰ与装配筒的左壁上部位置设置的口相对应;在循环皮带Ⅰ的左侧设置有伺服电机Ⅰ和驱动辊Ⅰ,驱动辊Ⅰ与循环皮带Ⅰ为活动连接,伺服电机Ⅰ与驱动辊Ⅰ相连接;在循环皮带Ⅰ的左上方设置有工业相机Ⅰ;A driven roller I is provided on the left side of the assembly drum, and an endless belt I is installed on the left side of the driven roller I. The driven roller I and the endless belt I are movably connected, and the endless belt I is at the upper left wall of the assembly drum. The set ports correspond to each other; on the left side of the endless belt I are set a servo motor I and a driving roller I. The driving roller I is movably connected to the endless belt I, and the servo motor I is connected to the driving roller I; on the upper left side of the endless belt I An industrial camera Ⅰ is installed on the other side;
在工业相机Ⅰ的下方设置有工业相机Ⅱ,工业相机Ⅱ设置在循环皮带Ⅰ的左下方;在循环皮带Ⅰ的下方设置有循环皮带Ⅱ,在循环皮带Ⅱ的左侧设置有驱动辊Ⅱ和伺服电机Ⅱ,驱动辊Ⅱ与循环皮带Ⅱ为活动连接,伺服电机Ⅱ与驱动辊Ⅱ相连接;在循环皮带Ⅱ的右侧设置有从动辊Ⅱ,循环皮带Ⅱ与从动辊Ⅱ为活动连接;An industrial camera II is installed below the industrial camera I, and the industrial camera II is installed at the bottom left of the endless belt I; an endless belt II is installed below the endless belt I, and a driving roller II and a servo are installed on the left side of the endless belt II. Motor II, the driving roller II and the circulating belt II are movably connected, and the servo motor II is connected with the driving roller II; a driven roller II is arranged on the right side of the circulating belt II, and the circulating belt II and the driven roller II are movably connected;
在从动辊Ⅱ的右侧设置有装配筒,在装配筒的左壁中部位置设置有口,循环皮带Ⅱ与装配筒的左壁中部位置设置的口相对应;在装配筒的右壁中部位置设置有口,在装配筒的右侧设置有挡板Ⅱ,挡板Ⅱ设置在挡板Ⅰ的下方,挡板Ⅱ与挡板Ⅰ为平行设置;挡板Ⅱ通过装配筒的右壁中部位置设置的口伸入到装配筒的内部,挡板Ⅱ与装配筒的右壁和左壁均为活动连接,挡板Ⅱ横贯在装配筒的内部;在挡板Ⅱ的右侧设置有左右气缸Ⅱ,挡板Ⅱ与左右气缸Ⅱ相连接;An assembling cylinder is provided on the right side of the driven roller II, and an opening is provided at the middle of the left wall of the assembling cylinder. The circulating belt II corresponds to the opening at the middle of the left wall of the assembling cylinder; at the middle of the right wall of the assembling cylinder It is provided with a port, and a baffle II is provided on the right side of the assembly cylinder. The baffle II is arranged below the baffle I. The baffle II and the baffle I are arranged in parallel; the baffle II is set through the middle of the right wall of the assembly cylinder. The mouth of the baffle extends into the inside of the assembly cylinder, the baffle II is movably connected with the right and left walls of the assembly cylinder, and the baffle II runs across the inside of the assembly cylinder; left and right cylinders II are provided on the right side of the baffle II, The baffle plate II is connected with the left and right cylinders II;
在左右气缸Ⅱ的下方设置有左右气缸Ⅲ,在左右气缸Ⅲ的左侧设置有挡板Ⅲ,左右气缸Ⅲ与挡板Ⅲ相连接;在挡板Ⅲ的左侧设置有装配筒,挡板Ⅲ与装配筒的右壁为活动连接,挡板Ⅲ设置在挡板Ⅱ的下方,挡板Ⅲ与挡板Ⅱ为平行设置;装配筒下部的左壁短于装配筒下部的右壁,挡板Ⅲ与装配筒的左壁下端之间设置有口,挡板Ⅲ将装配筒的底部设置的口挡住;The left and right cylinders III are arranged under the left and right cylinders II, the baffle III is provided on the left side of the left and right cylinders III, and the left and right cylinders III are connected with the baffle III; the assembly tube and the baffle III are provided on the left side of the baffle III. It is movably connected to the right wall of the assembly cylinder, the baffle III is arranged under the baffle II, and the baffle III and the baffle II are arranged in parallel; the left wall of the lower part of the assembly cylinder is shorter than the right wall of the lower part of the assembly cylinder, and the baffle III A port is provided between the lower end of the left wall of the assembly cylinder, and the baffle Ⅲ blocks the port provided at the bottom of the assembly cylinder;
在装配筒的左侧设置有从动辊Ⅲ,在从动辊Ⅲ的左侧设置有循环皮带Ⅲ,循环皮带Ⅲ设置在循环皮带Ⅱ的下方,从动辊Ⅲ与循环皮带Ⅲ为活动连接,循环皮带Ⅲ与装配筒下部左壁设置的口的位置相对应;在循环皮带Ⅲ的左侧设置有伺服电机Ⅲ和驱动辊Ⅲ,驱动辊Ⅲ与循环皮带Ⅲ为活动连接,伺服电机Ⅲ与驱动辊Ⅲ相连接;在循环皮带Ⅲ的左上方设置有工业相机Ⅲ,工业相机Ⅲ设置在工业相机Ⅱ的下方;A driven roller III is arranged on the left side of the assembly drum, and an endless belt III is arranged on the left side of the driven roller III. The endless belt III is arranged below the endless belt II. The driven roller III and the endless belt III are movably connected. The circulating belt Ⅲ corresponds to the position of the opening on the lower left wall of the assembly cylinder; the servo motor Ⅲ and the driving roller Ⅲ are arranged on the left side of the circulating belt Ⅲ. The driving roller Ⅲ and the circulating belt Ⅲ are movably connected, and the servo motor Ⅲ and the drive The rollers Ⅲ are connected; the industrial camera Ⅲ is arranged at the upper left of the circulating belt Ⅲ, and the industrial camera Ⅲ is arranged under the industrial camera Ⅱ;
循环皮带Ⅰ、循环皮带Ⅱ、循环皮带Ⅲ均为平行设置;在挡板Ⅲ上设置有喷盘,喷盘嵌套在挡板Ⅲ的内部;在挡板Ⅲ上设置有孔,在挡板Ⅲ的下方设置有软管,软管的一端通过挡板Ⅲ上设置的孔与喷盘相连接;在软管上设置有高压泵,高压泵设置在左右气缸Ⅲ的下方;在左右气缸Ⅲ的右侧设置有胶水箱,在胶水箱的下方设置有软管,软管的另一端与胶水箱相连接;The circulating belt I, the circulating belt II, and the circulating belt III are all arranged in parallel; the baffle plate III is provided with a spray plate, which is nested inside the baffle plate III; there is a hole on the baffle plate III, and the baffle plate III A hose is arranged under the hood, one end of the hose is connected to the spray plate through a hole set on the baffle Ⅲ; a high-pressure pump is arranged on the hose, and the high-pressure pump is arranged under the left and right cylinders Ⅲ; on the right of the left and right cylinders Ⅲ A glue tank is arranged on the side, a hose is arranged under the glue tank, and the other end of the hose is connected with the glue tank;
在装配筒的下方设置有循环皮带Ⅳ,在循环皮带Ⅳ的右侧设置有从动辊Ⅳ, 循环皮带Ⅳ与从动辊Ⅳ为活动连接;在循环皮带Ⅳ的左侧设置有伺服电机Ⅳ和驱动辊Ⅳ,驱动辊Ⅳ与循环皮带Ⅳ为活动连接,伺服电机Ⅳ与驱动辊Ⅳ相连接;A circulating belt IV is arranged under the assembly drum, and a driven roller IV is provided on the right side of the circulating belt IV, and the circulating belt IV is movably connected with the driven roller IV; a servo motor IV and a servo motor are provided on the left side of the circulating belt IV. The driving roller IV, the driving roller IV and the circulating belt IV are movably connected, and the servo motor IV is connected with the driving roller IV;
左右气缸Ⅰ、伺服电机Ⅰ、工业相机Ⅰ、工业相机Ⅱ、伺服电机Ⅱ、左右气缸Ⅱ、左右气缸Ⅲ、伺服电机Ⅲ、工业相机Ⅲ、高压泵、伺服电机Ⅳ都分别与控制系统相连接。Left and right cylinder I, servo motor I, industrial camera I, industrial camera II, servo motor II, left and right cylinder II, left and right cylinder III, servo motor III, industrial camera III, high pressure pump, and servo motor IV are respectively connected to the control system.
工作原理:工作人员首先将粘结好磁极片的外壳倒扣式的依次放置在循环皮带Ⅰ上,再将粘结好音圈的振膜按照音圈在上方的方式依次放置在循环皮带Ⅱ上,再将盖子正面朝下式的依次放置在循环皮带Ⅲ。Working principle: The staff first place the shells of the bonded pole pieces on the circulating belt Ⅰ in turn, and then place the vibrating membrane of the bonded voice coil on the circulating belt Ⅱ with the voice coil on top. , And then place the cover face down on the circulating belt Ⅲ one by one.
工业相机Ⅰ、工业相机Ⅱ、工业相机Ⅲ能够分别将循环皮带Ⅰ、循环皮带Ⅱ、循环皮带Ⅲ上的工作情况拍照成图像反馈给控制系统。控制系统能够根据工业相机Ⅰ、工业相机Ⅱ、工业相机Ⅲ反馈的图像信息,分别控制循环皮带Ⅰ、循环皮带Ⅱ、循环皮带Ⅲ的运行情况。Industrial camera I, industrial camera II, and industrial camera III can take pictures of the working conditions on the endless belt I, the endless belt II, and the endless belt III respectively into images and feedback to the control system. The control system can control the operation of circulating belt I, circulating belt II, and circulating belt III according to the image information fed back by industrial camera I, industrial camera II, and industrial camera III.
当准备完毕时,工作人员再启动控制系统,控制系统分别控制伺服电机Ⅰ、伺服电机Ⅱ、伺服电机Ⅲ同时开始运转。伺服电机Ⅰ带动驱动辊Ⅰ和循环皮带Ⅰ,以及外壳和从动辊Ⅰ一起进行动作。外壳被循环皮带Ⅰ带动着向右进行运动,当外壳被循环皮带Ⅰ向右送至装配筒内后,控制系统再控制循环皮带Ⅰ停止运动,此时外壳正好落在挡板Ⅰ上。When the preparation is complete, the staff restarts the control system, and the control system respectively controls the servo motor I, servo motor II, and servo motor III to start running at the same time. The servo motor I drives the driving roller I and the circulating belt I, as well as the housing and the driven roller I to move together. The shell is driven by the circulating belt I to move to the right. When the shell is sent to the right into the assembly cylinder by the circulating belt I, the control system then controls the circulating belt I to stop moving, and the shell just falls on the baffle I at this time.
与此同时,伺服电机Ⅱ带动驱动辊Ⅱ和循环皮带Ⅱ,以及振膜和从动辊Ⅱ一起进行动作。振膜被循环皮带Ⅱ带动着向右进行运动,当振膜被循环皮带Ⅱ向右送至装配筒内后,控制系统再控制循环皮带Ⅱ停止运动,此时振膜正好落在挡板Ⅱ上。At the same time, the servo motor II drives the driving roller II and the circulating belt II, as well as the diaphragm and the driven roller II to move together. The diaphragm is driven by the circulating belt II to move to the right. When the diaphragm is sent to the right into the assembly cylinder by the circulating belt II, the control system then controls the circulating belt II to stop moving, and the diaphragm just falls on the baffle II. .
与此同时,伺服电机Ⅲ带动驱动辊Ⅲ和循环皮带Ⅲ,以及盖子和从动辊Ⅲ一起进行动作。盖子被循环皮带Ⅲ带动着向右进行运动,当盖子被循环皮带Ⅲ 向右送至装配筒内后,控制系统再控制循环皮带Ⅲ停止运动,此时盖子正好落在挡板Ⅲ,并与挡板Ⅲ内的喷盘的位置相对应。At the same time, the servo motor III drives the driving roller III and the circulating belt III, as well as the cover and the driven roller III to move together. The cover is driven to move to the right by the circulating belt III. When the cover is sent to the right into the assembly cylinder by the circulating belt III, the control system then controls the circulating belt III to stop moving. At this time, the cover just falls on the baffle plate III and is blocked. The position of the spray disc in the plate III corresponds to that.
控制系统再控制左右气缸Ⅰ进行动作,左右气缸Ⅰ带动挡板Ⅰ向右进行运动。装配筒内被挡板Ⅰ隔绝的空间被打开,同时由于装配筒的右壁的阻挡,挡板Ⅰ上的外壳向装配筒内的中部进行坠落,并落在挡板Ⅱ上的振膜上,外壳与振膜正好组合在一起。The control system then controls the left and right cylinders I to move, and the left and right cylinders I drive the baffle I to move to the right. The space in the assembly cylinder isolated by the baffle I is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder, the shell on the baffle I falls to the middle of the assembly cylinder and falls on the diaphragm on the baffle II. The housing and the diaphragm are just combined.
控制系统再控制左右气缸Ⅱ进行动作,左右气缸Ⅱ带动挡板Ⅱ向右进行运动。装配筒内被挡板Ⅱ隔绝的空间被打开,同时由于装配筒的右壁的阻挡,挡板Ⅱ上的外壳与振膜向装配筒内的下部进行坠落,并落在挡板Ⅲ上的盖子上,外壳、振膜、盖子正好组合在一起。The control system then controls the left and right cylinders II to move, and the left and right cylinders II drive the baffle plate II to move to the right. The space in the assembly cylinder isolated by the baffle II is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder, the shell and the diaphragm on the baffle II fall to the lower part of the assembly cylinder and fall on the cover on the baffle III. On the top, the shell, diaphragm, and cover fit together.
控制系统控制高压泵开始运转,高压泵通过软管将胶水箱内的胶水从喷盘的喷孔中喷出,将外壳、振膜、盖子粘接在一起。然后控制系统再控制左右气缸Ⅲ进行动作,左右气缸Ⅲ带动挡板Ⅲ向右进行运动。装配筒内被挡板Ⅲ挡住的底部出口被打开,同时由于装配筒的右壁的阻挡,挡板Ⅲ上的外壳、振膜、盖子向装配筒的下方进行坠落,并落在循环皮带Ⅳ上。The control system controls the high-pressure pump to start running, and the high-pressure pump sprays the glue in the glue tank from the spray hole of the spray plate through the hose, bonding the shell, the diaphragm and the cover together. Then the control system controls the left and right cylinders III to move, and the left and right cylinders III drive the baffle plate III to move to the right. The bottom outlet of the assembly cylinder blocked by the baffle Ⅲ is opened. At the same time, due to the blocking of the right wall of the assembly cylinder, the shell, diaphragm, and cover on the baffle Ⅲ fall to the bottom of the assembly cylinder and fall on the circulating belt IV. .
控制系统再控制伺服电机Ⅳ开始运转,伺服电机Ⅳ带动驱动辊Ⅳ和循环皮带Ⅳ,以及落在循环皮带Ⅳ上的粘接在一起的外壳、振膜、盖子一起进行运动,并输送到下一道工序进行处理。The control system then controls the servo motor IV to start running. The servo motor IV drives the drive roller IV and the circulating belt IV, as well as the bonded shell, diaphragm, and cover that fall on the circulating belt IV to move together and transport to the next one. Processes are processed.
(3)有益效果(3) Beneficial effects
本发明所提供的一种高保真耳塞喇叭全自动控制式装配装置,具有控制系统,实现了全自动化操作,不需要多名工人依次进行装配,避免了工作中怠工现象的发生,装配效率高,提高了产量,有利于企业的生产和发展,结构简单,使用方便,易于维护维修。The fully-automatically controlled assembly device for high-fidelity earplugs and horns provided by the present invention has a control system, realizes fully automated operation, does not require multiple workers to assemble in sequence, avoids sabotage during work, and has high assembly efficiency. The output is increased, which is beneficial to the production and development of the enterprise. The structure is simple, easy to use, and easy to maintain and repair.
附图说明Description of the drawings
图1为本发明的主视图结构示意图。Figure 1 is a schematic diagram of the front view structure of the present invention.
附图中的标记为:1-左右气缸Ⅰ,2-挡板Ⅰ,3-装配筒,4-从动辊Ⅰ,5-循环皮带Ⅰ,6-伺服电机Ⅰ,7-驱动辊Ⅰ,8-工业相机Ⅰ,9-工业相机Ⅱ,10-驱动辊Ⅱ,11-伺服电机Ⅱ,12-循环皮带Ⅱ,13-从动辊Ⅱ,14-挡板Ⅱ,15-左右气缸Ⅱ,16-左右气缸Ⅲ,17-挡板Ⅲ,18-从动辊Ⅲ,19-循环皮带Ⅲ,20-伺服电机Ⅲ,21-驱动辊Ⅲ,22-工业相机Ⅲ,23-喷盘,24-软管,25-高压泵,26-胶水箱,27-从动辊Ⅳ,28-循环皮带Ⅳ,29-伺服电机Ⅳ,30-驱动辊Ⅳ,31-控制系统。The markings in the drawings are: 1-left and right cylinder I, 2-baffle I, 3-assembly cylinder, 4-driven roller I, 5-recirculating belt I, 6-servo motor I, 7-driving roller I, 8 -Industrial camera Ⅰ, 9-Industrial camera Ⅱ, 10-drive roller Ⅱ, 11-servo motor Ⅱ, 12-circular belt Ⅱ, 13-driven roller Ⅱ, 14-baffle plate Ⅱ, 15-left and right cylinder Ⅱ, 16- Left and right cylinders Ⅲ, 17-baffle plate Ⅲ, 18-driven roller Ⅲ, 19-circulating belt Ⅲ, 20-servo motor Ⅲ, 21-driving roller Ⅲ, 22-industrial camera Ⅲ, 23-spray plate, 24-hose , 25- high pressure pump, 26- glue tank, 27- driven roller IV, 28- circulating belt IV, 29-servo motor IV, 30-drive roller IV, 31-control system.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the drawings and embodiments.
实施例1Example 1
一种高保真耳塞喇叭全自动控制式装配装置,如图1所示,包括有左右气缸Ⅰ1、挡板Ⅰ2、装配筒3、从动辊Ⅰ4、循环皮带Ⅰ5、伺服电机Ⅰ6、驱动辊Ⅰ7、工业相机Ⅰ8、工业相机Ⅱ9、驱动辊Ⅱ10、伺服电机Ⅱ11、循环皮带Ⅱ12、从动辊Ⅱ13、挡板Ⅱ14、左右气缸Ⅱ15、左右气缸Ⅲ16、挡板Ⅲ17、从动辊Ⅲ18、循环皮带Ⅲ19、伺服电机Ⅲ20、驱动辊Ⅲ21、工业相机Ⅲ22、喷盘23、软管24、高压泵25、胶水箱26、从动辊Ⅳ27、循环皮带Ⅳ28、伺服电机Ⅳ29、驱动辊Ⅳ30、控制系统31。A fully automatic control assembly device for high-fidelity earplugs and horns, as shown in Figure 1, includes left and right cylinders I1, baffle I2, assembly cylinder 3, driven roller I4, circulating belt I5, servo motor I6, driving roller I7, Industrial camera Ⅰ8, industrial camera Ⅱ9, drive roller Ⅱ10, servo motor Ⅱ11, circulating belt Ⅱ12, driven roller Ⅱ13, baffle plate Ⅱ14, left and right cylinder Ⅱ15, left and right cylinder Ⅲ16, baffle plate Ⅲ17, driven roller Ⅲ18, circulating belt Ⅲ19, Servo motor Ⅲ 20, driving roller Ⅲ 21, industrial camera Ⅲ 22, spray plate 23, hose 24, high pressure pump 25, glue tank 26, driven roller Ⅳ 27, circulating belt Ⅳ 28, servo motor Ⅳ 29, driving roller Ⅳ 30, control system 31.
在左右气缸Ⅰ1的左侧设置有挡板Ⅰ2,左右气缸Ⅰ1与挡板Ⅰ2相连接;在左右气缸Ⅰ1的左侧设置有装配筒3,在装配筒3的左壁和右壁上设置有多个口;挡板Ⅰ2通过装配筒3的右壁上设置的孔伸入到装配筒3的内部,挡板Ⅰ2与装配筒3的左壁和右壁均为活动连接,挡板Ⅰ2横贯在装配筒3的内部。A baffle I2 is provided on the left side of the left and right cylinders I1, and the left and right cylinders I1 are connected to the baffle I2; the left and right cylinders I1 are provided with assembly cylinders 3, and the left and right walls of the assembly cylinders 3 are provided with multiple Two ports; the baffle I2 extends into the assembly cylinder 3 through a hole set on the right wall of the assembly cylinder 3. The baffle I2 is movably connected with the left and right walls of the assembly cylinder 3, and the baffle I2 runs across the assembly The inside of the tube 3.
在装配筒3的左侧设置有从动辊Ⅰ4,在从动辊Ⅰ4的左侧设置有循环皮带Ⅰ5,从动辊Ⅰ4与循环皮带Ⅰ5为活动连接,循环皮带Ⅰ5与装配筒3的左壁上部位置设置的口相对应;在循环皮带Ⅰ5的左侧设置有伺服电机Ⅰ6和驱动辊Ⅰ7,驱动辊Ⅰ7与循环皮带Ⅰ5为活动连接,伺服电机Ⅰ6与驱动辊Ⅰ7相连接;在循环皮带Ⅰ5的左上方设置有工业相机Ⅰ8。A driven roller I4 is provided on the left side of the assembling drum 3, and an endless belt I5 is provided on the left side of the driven roller I4. The driven roller I4 is movably connected with the endless belt I5, and the endless belt I5 is connected to the left wall of the assembling drum 3. The port set at the upper position corresponds to that; on the left side of the endless belt I5, there are a servo motor I6 and a driving roller I7. The driving roller I7 is movably connected to the endless belt I5, and the servo motor I6 is connected to the driving roller I7; in the endless belt I5 An industrial camera I8 is installed on the upper left of the camera.
在工业相机Ⅰ8的下方设置有工业相机Ⅱ9,工业相机Ⅱ9设置在循环皮带Ⅰ5的左下方;在循环皮带Ⅰ5的下方设置有循环皮带Ⅱ12,在循环皮带Ⅱ12的左侧设置有驱动辊Ⅱ10和伺服电机Ⅱ11,驱动辊Ⅱ10与循环皮带Ⅱ12为活动连接,伺服电机Ⅱ11与驱动辊Ⅱ10相连接;在循环皮带Ⅱ12的右侧设置有从动辊Ⅱ13,循环皮带Ⅱ12与从动辊Ⅱ13为活动连接。The industrial camera Ⅱ9 is installed under the industrial camera Ⅰ8, and the industrial camera Ⅱ9 is installed at the bottom left of the endless belt Ⅰ5; the endless belt Ⅱ12 is installed under the endless belt Ⅰ5, and the driving roller Ⅱ10 and servo are installed on the left side of the endless belt Ⅱ12. The motor II11, the driving roller II10 and the circulating belt II12 are movably connected, and the servo motor II11 is connected with the driving roller II10; a driven roller II13 is arranged on the right side of the circulating belt II12, and the circulating belt II12 and the driven roller II13 are movably connected.
在从动辊Ⅱ13的右侧设置有装配筒3,在装配筒3的左壁中部位置设置有口,循环皮带Ⅱ12与装配筒3的左壁中部位置设置的口相对应;在装配筒3的右壁中部位置设置有口,在装配筒3的右侧设置有挡板Ⅱ14,挡板Ⅱ14设置在挡板Ⅰ2的下方,挡板Ⅱ14与挡板Ⅰ2为平行设置;挡板Ⅱ14通过装配筒3的右壁中部位置设置的口伸入到装配筒3的内部,挡板Ⅱ14与装配筒3的右壁和左壁均为活动连接,挡板Ⅱ14横贯在装配筒3的内部;在挡板Ⅱ14的右侧设置有左右气缸Ⅱ15,挡板Ⅱ14与左右气缸Ⅱ15相连接。An assembly cylinder 3 is provided on the right side of the driven roller II13, and an opening is provided in the middle of the left wall of the assembly cylinder 3. The circulating belt II12 corresponds to the opening in the middle of the left wall of the assembly cylinder 3; A port is provided in the middle of the right wall, and a baffle II14 is provided on the right side of the assembly cylinder 3. The baffle II14 is arranged under the baffle I2. The baffle II14 and the baffle I2 are arranged in parallel; the baffle II14 passes through the assembly cylinder 3. The opening located in the middle of the right wall of the slab extends into the inside of the assembly cylinder 3. The baffle Ⅱ14 is movably connected to the right and left walls of the assembly cylinder 3. The baffle Ⅱ14 runs across the interior of the assembly cylinder 3; in the baffle Ⅱ14 The left and right cylinders Ⅱ15 are arranged on the right side of the battery. The baffle plate Ⅱ14 is connected with the left and right cylinders Ⅱ15.
在左右气缸Ⅱ15的下方设置有左右气缸Ⅲ16,在左右气缸Ⅲ16的左侧设置有挡板Ⅲ17,左右气缸Ⅲ16与挡板Ⅲ17相连接;在挡板Ⅲ17的左侧设置有装配筒3,挡板Ⅲ17与装配筒3的右壁为活动连接,挡板Ⅲ17设置在挡板Ⅱ14的下方,挡板Ⅲ17与挡板Ⅱ14为平行设置;装配筒3下部的左壁短于装配筒3下部的右壁,挡板Ⅲ17与装配筒3的左壁下端之间设置有口,挡板Ⅲ17将装配筒3的底部设置的口挡住。The left and right cylinders Ⅲ16 are arranged under the left and right cylinders Ⅱ15, the baffle Ⅲ17 is arranged on the left side of the left and right cylinders Ⅲ16, and the left and right cylinders Ⅲ16 are connected with the baffle Ⅲ17; the assembly cylinder 3, the baffle is arranged on the left side of the baffle Ⅲ17 Ⅲ17 is movably connected with the right wall of the assembly cylinder 3, the baffle Ⅲ17 is arranged under the baffle Ⅱ14, and the baffle Ⅲ17 and the baffle Ⅱ14 are arranged in parallel; the left wall of the lower part of the assembly cylinder 3 is shorter than the right wall of the lower part of the assembly cylinder 3. A port is provided between the baffle III 17 and the lower end of the left wall of the assembly cylinder 3, and the baffle III 17 blocks the port provided at the bottom of the assembly cylinder 3.
在装配筒3的左侧设置有从动辊Ⅲ18,在从动辊Ⅲ18的左侧设置有循环皮带Ⅲ19,循环皮带Ⅲ19设置在循环皮带Ⅱ12的下方,从动辊Ⅲ18与循环皮带Ⅲ19为活动连接,循环皮带Ⅲ19与装配筒3下部左壁设置的口的位置相对应;在循环皮带Ⅲ19的左侧设置有伺服电机Ⅲ20和驱动辊Ⅲ21,驱动辊Ⅲ21与循环皮带Ⅲ19为活动连接,伺服电机Ⅲ20与驱动辊Ⅲ21相连接;在循环皮带Ⅲ19的左上方设置有工业相机Ⅲ22,工业相机Ⅲ22设置在工业相机Ⅱ9的下方。A driven roller Ⅲ 18 is arranged on the left side of the assembly drum 3, and an endless belt Ⅲ 19 is arranged on the left side of the driven roller Ⅲ 18. The endless belt Ⅲ 19 is arranged under the endless belt Ⅱ 12, and the driven roller Ⅲ 18 and the endless belt Ⅲ 19 are movably connected , The circulating belt Ⅲ 19 corresponds to the position of the opening on the lower left wall of the assembly drum 3; on the left side of the circulating belt Ⅲ 19, there is a servo motor Ⅲ 20 and a driving roller Ⅲ 21. The driving roller Ⅲ 21 and the circulating belt Ⅲ 19 are movably connected, and the servo motor Ⅲ 20 It is connected with the driving roller III 21; an industrial camera III 22 is installed at the upper left of the circulating belt III 19, and the industrial camera III 22 is installed below the industrial camera II 9.
循环皮带Ⅰ5、循环皮带Ⅱ12、循环皮带Ⅲ19均为平行设置;在挡板Ⅲ17上设置有喷盘23,喷盘23嵌套在挡板Ⅲ17的内部;在挡板Ⅲ17上设置有孔,在挡板Ⅲ17的下方设置有软管24,软管24的一端通过挡板Ⅲ17上设置的孔与喷盘23相连接;在软管24上设置有高压泵25,高压泵25设置在左右气缸Ⅲ16的下方;在左右气缸Ⅲ16的右侧设置有胶水箱26,在胶水箱26的下方设置有软管24,软管24的另一端与胶水箱26相连接。The endless belt I5, the endless belt II12, and the endless belt III19 are all arranged in parallel; the baffle III17 is provided with a spray disc 23, which is nested inside the baffle III17; a hole is provided on the baffle III17, A hose 24 is arranged under the plate III17, one end of the hose 24 is connected to the spray plate 23 through a hole provided on the baffle III17; a high-pressure pump 25 is arranged on the hose 24, and the high-pressure pump 25 is arranged at the left and right cylinders III16. Below; there is a glue tank 26 on the right side of the left and right cylinders III 16, and a hose 24 is arranged below the glue tank 26. The other end of the hose 24 is connected to the glue tank 26.
在装配筒3的下方设置有循环皮带Ⅳ28,在循环皮带Ⅳ28的右侧设置有从动辊Ⅳ27,循环皮带Ⅳ28与从动辊Ⅳ27为活动连接;在循环皮带Ⅳ28的左侧设置有伺服电机Ⅳ29和驱动辊Ⅳ30,驱动辊Ⅳ30与循环皮带Ⅳ28为活动连接,伺服电机Ⅳ29与驱动辊Ⅳ30相连接。A circulating belt IV 28 is arranged under the assembly drum 3, and a driven roller IV 27 is provided on the right side of the circulating belt IV 28. The circulating belt IV 28 and the driven roller IV 27 are movably connected; a servo motor IV 29 is provided on the left side of the circulating belt IV 28 It is movably connected with the driving roller IV30, the driving roller IV30 and the circulating belt IV28, and the servo motor IV29 is connected with the driving roller IV30.
左右气缸Ⅰ1、伺服电机Ⅰ6、工业相机Ⅰ8、工业相机Ⅱ9、伺服电机Ⅱ11、左右气缸Ⅱ15、左右气缸Ⅲ16、伺服电机Ⅲ20、工业相机Ⅲ22、高压泵25、伺服电机Ⅳ29都分别与控制系统31相连接。Left and right cylinder Ⅰ1, servo motor Ⅰ 6, industrial camera Ⅰ 8, industrial camera Ⅱ 9, servo motor Ⅱ 11, left and right cylinder Ⅱ 15, left and right cylinder Ⅲ 16, servo motor Ⅲ 20, industrial camera Ⅲ 22, high pressure pump 25, servo motor Ⅳ 29 are respectively connected to the control system 31 connection.
工作原理:工作人员首先将粘结好磁极片的外壳倒扣式的依次放置在循环皮带Ⅰ5上,再将粘结好音圈的振膜按照音圈在上方的方式依次放置在循环皮带Ⅱ12上,再将盖子正面朝下式的依次放置在循环皮带Ⅲ19。Working principle: The staff first place the shells of the bonded pole pieces on the loop belt Ⅰ5 in turn, and then place the vibrating membrane of the bonded voice coil on the loop belt Ⅱ12 in order with the voice coil on top. , Then place the cover face down on the circulating belt III19 in turn.
工业相机Ⅰ8、工业相机Ⅱ9、工业相机Ⅲ22能够分别将循环皮带Ⅰ5、循环 皮带Ⅱ12、循环皮带Ⅲ19上的工作情况拍照成图像反馈给控制系统31。控制系统31能够根据工业相机Ⅰ8、工业相机Ⅱ9、工业相机Ⅲ22反馈的图像信息,分别控制循环皮带Ⅰ5、循环皮带Ⅱ12、循环皮带Ⅲ19的运行情况。Industrial camera Ⅰ8, industrial camera Ⅱ9, and industrial camera Ⅲ22 can respectively take pictures of the working conditions on circulating belt Ⅰ5, circulating belt Ⅱ12, and circulating belt Ⅲ19 into images and feedback to the control system 31. The control system 31 can control the operation of the circulating belt I5, the circulating belt II12, and the circulating belt III19 respectively according to the image information fed back by the industrial camera I8, the industrial camera II9, and the industrial camera III22.
当准备完毕时,工作人员再启动控制系统31,控制系统31分别控制伺服电机Ⅰ6、伺服电机Ⅱ11、伺服电机Ⅲ20同时开始运转。伺服电机Ⅰ6带动驱动辊Ⅰ7和循环皮带Ⅰ5,以及外壳和从动辊Ⅰ4一起进行动作。外壳被循环皮带Ⅰ5带动着向右进行运动,当外壳被循环皮带Ⅰ5向右送至装配筒3内后,控制系统31再控制循环皮带Ⅰ5停止运动,此时外壳正好落在挡板Ⅰ2上。When the preparation is complete, the staff restarts the control system 31, and the control system 31 respectively controls the servo motor I6, the servo motor II11, and the servo motor III20 to start running at the same time. The servo motor I6 drives the driving roller I7 and the circulating belt I5, as well as the casing and the driven roller I4 to move together. The shell is driven by the circulating belt I5 to move to the right. When the shell is sent to the right into the assembly cylinder 3 by the circulating belt I5, the control system 31 controls the circulating belt I5 to stop moving, and the shell just falls on the baffle I2.
与此同时,伺服电机Ⅱ11带动驱动辊Ⅱ10和循环皮带Ⅱ12,以及振膜和从动辊Ⅱ13一起进行动作。振膜被循环皮带Ⅱ12带动着向右进行运动,当振膜被循环皮带Ⅱ12向右送至装配筒3内后,控制系统31再控制循环皮带Ⅱ12停止运动,此时振膜正好落在挡板Ⅱ14上。At the same time, the servo motor II11 drives the driving roller II10 and the circulating belt II12, as well as the diaphragm and the driven roller II13 to move together. The diaphragm is driven by the circulating belt Ⅱ12 to move to the right. When the diaphragm is sent to the right into the assembly cylinder 3 by the circulating belt Ⅱ12, the control system 31 then controls the circulating belt Ⅱ12 to stop moving, and the diaphragm just falls on the baffle. Ⅱ14 on.
与此同时,伺服电机Ⅲ20带动驱动辊Ⅲ21和循环皮带Ⅲ19,以及盖子和从动辊Ⅲ18一起进行动作。盖子被循环皮带Ⅲ19带动着向右进行运动,当盖子被循环皮带Ⅲ19向右送至装配筒3内后,控制系统31再控制循环皮带Ⅲ19停止运动,此时盖子正好落在挡板Ⅲ17,并与挡板Ⅲ17内的喷盘23的位置相对应。At the same time, the servo motor III20 drives the driving roller III21 and the circulating belt III19, as well as the cover and the driven roller III18 to move together. The cover is driven to move to the right by the circulating belt Ⅲ19. When the cover is sent to the right into the assembly cylinder 3 by the circulating belt Ⅲ19, the control system 31 then controls the circulating belt Ⅲ19 to stop moving. At this time, the cover just falls on the baffle Ⅲ17, and Corresponds to the position of the spray plate 23 in the baffle III17.
控制系统31再控制左右气缸Ⅰ1进行动作,左右气缸Ⅰ1带动挡板Ⅰ2向右进行运动。装配筒3内被挡板Ⅰ2隔绝的空间被打开,同时由于装配筒3的右壁的阻挡,挡板Ⅰ2上的外壳向装配筒3内的中部进行坠落,并落在挡板Ⅱ14上的振膜上,外壳与振膜正好组合在一起。The control system 31 then controls the left and right cylinders I1 to move, and the left and right cylinders I1 drive the baffle plate I2 to move to the right. The space in the assembly cylinder 3 isolated by the baffle I2 is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder 3, the shell on the baffle I2 falls towards the middle of the assembly cylinder 3 and falls on the vibration of the baffle II14. On the diaphragm, the shell and the diaphragm are just combined.
控制系统31再控制左右气缸Ⅱ15进行动作,左右气缸Ⅱ15带动挡板Ⅱ14向右进行运动。装配筒3内被挡板Ⅱ14隔绝的空间被打开,同时由于装配筒3的右壁的阻挡,挡板Ⅱ14上的外壳与振膜向装配筒3内的下部进行坠落,并落 在挡板Ⅲ17上的盖子上,外壳、振膜、盖子正好组合在一起。The control system 31 then controls the left and right cylinders Ⅱ15 to move, and the left and right cylinders Ⅱ15 drive the baffle plate Ⅱ14 to move to the right. The space in the assembly cylinder 3 isolated by the baffle II 14 is opened, and at the same time, due to the blocking of the right wall of the assembly cylinder 3, the shell and the diaphragm on the baffle II 14 fall to the lower part of the assembly cylinder 3 and fall on the baffle III 17 On the upper cover, the shell, the diaphragm, and the cover are just combined.
控制系统31控制高压泵25开始运转,高压泵25通过软管24将胶水箱26内的胶水从喷盘23的喷孔中喷出,将外壳、振膜、盖子粘接在一起。然后控制系统31再控制左右气缸Ⅲ16进行动作,左右气缸Ⅲ16带动挡板Ⅲ17向右进行运动。装配筒3内被挡板Ⅲ17挡住的底部出口被打开,同时由于装配筒3的右壁的阻挡,挡板Ⅲ17上的外壳、振膜、盖子向装配筒3的下方进行坠落,并落在循环皮带Ⅳ28上。The control system 31 controls the high-pressure pump 25 to start running, and the high-pressure pump 25 sprays the glue in the glue tank 26 from the spray hole of the spray plate 23 through the hose 24 to bond the casing, the diaphragm, and the cover together. Then the control system 31 controls the left and right cylinders III16 to move, and the left and right cylinders III16 drive the baffle plate III17 to move to the right. The bottom outlet of the assembly cylinder 3 blocked by the baffle Ⅲ 17 is opened. At the same time, due to the blocking of the right wall of the assembly cylinder 3, the shell, diaphragm, and cover on the baffle Ⅲ 17 fall below the assembly cylinder 3 and fall into the circulation. On the belt IV 28.
控制系统31再控制伺服电机Ⅳ29开始运转,伺服电机Ⅳ29带动驱动辊Ⅳ30和循环皮带Ⅳ28,以及落在循环皮带Ⅳ28上的粘接在一起的外壳、振膜、盖子一起进行运动,并输送到下一道工序进行处理。The control system 31 then controls the servo motor IV 29 to start running. The servo motor IV 29 drives the driving roller IV 30 and the circulating belt IV 28, as well as the bonded shell, diaphragm, and cover that fall on the circulating belt IV 28 to move together, and transport them to the bottom. One process for processing.
以上所述实施例仅表达了本发明的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形、改进及替代,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express the preferred embodiments of the present invention, and the description is relatively specific and detailed, but it should not be understood as a limitation to the patent scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications, improvements and substitutions can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (1)

  1. 一种高保真耳塞喇叭全自动控制式装配装置,其特征在于,包括有左右气缸Ⅰ(1)、挡板Ⅰ(2)、装配筒(3)、从动辊Ⅰ(4)、循环皮带Ⅰ(5)、伺服电机Ⅰ(6)、驱动辊Ⅰ(7)、工业相机Ⅰ(8)、工业相机Ⅱ(9)、驱动辊Ⅱ(10)、伺服电机Ⅱ(11)、循环皮带Ⅱ(12)、从动辊Ⅱ(13)、挡板Ⅱ(14)、左右气缸Ⅱ(15)、左右气缸Ⅲ(16)、挡板Ⅲ(17)、从动辊Ⅲ(18)、循环皮带Ⅲ(19)、伺服电机Ⅲ(20)、驱动辊Ⅲ(21)、工业相机Ⅲ(22)、喷盘(23)、软管(24)、高压泵(25)、胶水箱(26)、从动辊Ⅳ(27)、循环皮带Ⅳ(28)、伺服电机Ⅳ(29)、驱动辊Ⅳ(30)、控制系统(31);A full-automatic control assembly device for high-fidelity earplugs and horns, which is characterized in that it includes left and right cylinders I (1), baffles I (2), assembly cylinders (3), driven rollers I (4), and circulating belts I (5) Servo motor I (6), driving roller I (7), industrial camera I (8), industrial camera II (9), driving roller II (10), servo motor II (11), endless belt II ( 12) Followed roller Ⅱ (13), baffle plate Ⅱ (14), left and right cylinder Ⅱ (15), left and right cylinder Ⅲ (16), baffle plate Ⅲ (17), driven roller Ⅲ (18), circulating belt Ⅲ (19) Servo motor Ⅲ (20), drive roller Ⅲ (21), industrial camera Ⅲ (22), spray plate (23), hose (24), high pressure pump (25), glue tank (26), slave Moving roller IV (27), circulating belt IV (28), servo motor IV (29), driving roller IV (30), control system (31);
    在左右气缸Ⅰ(1)的左侧设置有挡板Ⅰ(2),左右气缸Ⅰ(1)与挡板Ⅰ(2)相连接;在左右气缸Ⅰ(1)的左侧设置有装配筒(3),在装配筒(3)的左壁和右壁上设置有多个口;挡板Ⅰ(2)通过装配筒(3)的右壁上设置的孔伸入到装配筒(3)的内部,挡板Ⅰ(2)与装配筒(3)的左壁和右壁均为活动连接,挡板Ⅰ(2)横贯在装配筒(3)的内部;The left and right cylinders I(1) are provided with baffle plate I(2) on the left side, the left and right cylinders I(1) are connected with the baffle plate I(2); the left and right cylinders I(1) are provided with assembly cylinders ( 3). Multiple ports are provided on the left and right walls of the assembly cylinder (3); the baffle I (2) extends into the assembly cylinder (3) through the hole provided on the right wall of the assembly cylinder (3) Inside, the baffle I (2) is movably connected with the left and right walls of the assembly cylinder (3), and the baffle I (2) runs across the interior of the assembly cylinder (3);
    在装配筒(3)的左侧设置有从动辊Ⅰ(4),在从动辊Ⅰ(4)的左侧设置有循环皮带Ⅰ(5),从动辊Ⅰ(4)与循环皮带Ⅰ(5)为活动连接,循环皮带Ⅰ(5)与装配筒(3)的左壁上部位置设置的口相对应;在循环皮带Ⅰ(5)的左侧设置有伺服电机Ⅰ(6)和驱动辊Ⅰ(7),驱动辊Ⅰ(7)与循环皮带Ⅰ(5)为活动连接,伺服电机Ⅰ(6)与驱动辊Ⅰ(7)相连接;在循环皮带Ⅰ(5)的左上方设置有工业相机Ⅰ(8);A driven roller I (4) is provided on the left side of the assembly drum (3), an endless belt I (5), a driven roller I (4) and an endless belt I are provided on the left side of the driven roller I (4) (5) It is a movable connection. The circulating belt I (5) corresponds to the opening on the upper left wall of the assembly cylinder (3); the left side of the circulating belt I (5) is provided with a servo motor I (6) and a drive Roller I (7), driving roller I (7) and endless belt I (5) are movably connected, and servo motor I (6) is connected with driving roller I (7); set at the upper left of endless belt I (5) There are industrial cameras Ⅰ (8);
    在工业相机Ⅰ(8)的下方设置有工业相机Ⅱ(9),工业相机Ⅱ(9)设置在循环皮带Ⅰ(5)的左下方;在循环皮带Ⅰ(5)的下方设置有循环皮带Ⅱ(12),在循环皮带Ⅱ(12)的左侧设置有驱动辊Ⅱ(10)和伺服电机Ⅱ(11),驱动辊Ⅱ(10)与循环皮带Ⅱ(12)为活动连接,伺服电机Ⅱ(11)与驱动辊 Ⅱ(10)相连接;在循环皮带Ⅱ(12)的右侧设置有从动辊Ⅱ(13),循环皮带Ⅱ(12)与从动辊Ⅱ(13)为活动连接;The industrial camera II (9) is set under the industrial camera I (8), and the industrial camera II (9) is set at the lower left of the circulating belt I (5); the circulating belt II is set under the circulating belt I (5). (12), on the left side of the endless belt II (12) is provided with a driving roller II (10) and a servo motor II (11), the driving roller II (10) and the endless belt II (12) are movably connected, the servo motor II (11) Connect with the driving roller Ⅱ (10); a driven roller Ⅱ (13) is arranged on the right side of the circulating belt Ⅱ (12), and the circulating belt Ⅱ (12) and the driven roller Ⅱ (13) are movably connected ;
    在从动辊Ⅱ(13)的右侧设置有装配筒(3),在装配筒(3)的左壁中部位置设置有口,循环皮带Ⅱ(12)与装配筒(3)的左壁中部位置设置的口相对应;在装配筒(3)的右壁中部位置设置有口,在装配筒(3)的右侧设置有挡板Ⅱ(14),挡板Ⅱ(14)设置在挡板Ⅰ(2)的下方,挡板Ⅱ(14)与挡板Ⅰ(2)为平行设置;挡板Ⅱ(14)通过装配筒(3)的右壁中部位置设置的口伸入到装配筒(3)的内部,挡板Ⅱ(14)与装配筒(3)的右壁和左壁均为活动连接,挡板Ⅱ(14)横贯在装配筒(3)的内部;在挡板Ⅱ(14)的右侧设置有左右气缸Ⅱ(15),挡板Ⅱ(14)与左右气缸Ⅱ(15)相连接;An assembling cylinder (3) is provided on the right side of the driven roller II (13), an opening is provided at the middle of the left wall of the assembling cylinder (3), the circulating belt II (12) and the middle of the left wall of the assembling cylinder (3) The position set corresponds to the opening; there is an opening in the middle of the right wall of the assembly cylinder (3), a baffle II (14) is provided on the right side of the assembly cylinder (3), and the baffle II (14) is set on the baffle Below I (2), the baffle II (14) and the baffle I (2) are arranged in parallel; the baffle II (14) extends into the assembly cylinder ( 3) Inside, the baffle II (14) is movably connected with the right and left walls of the assembly cylinder (3), and the baffle II (14) runs across the interior of the assembly cylinder (3); in the baffle II (14) The right side of) is provided with left and right cylinders II (15), and the baffle plate II (14) is connected with the left and right cylinders II (15);
    在左右气缸Ⅱ(15)的下方设置有左右气缸Ⅲ(16),在左右气缸Ⅲ(16)的左侧设置有挡板Ⅲ(17),左右气缸Ⅲ(16)与挡板Ⅲ(17)相连接;在挡板Ⅲ(17)的左侧设置有装配筒(3),挡板Ⅲ(17)与装配筒(3)的右壁为活动连接,挡板Ⅲ(17)设置在挡板Ⅱ(14)的下方,挡板Ⅲ(17)与挡板Ⅱ(14)为平行设置;装配筒(3)下部的左壁短于装配筒(3)下部的右壁,挡板Ⅲ(17)与装配筒(3)的左壁下端之间设置有口,挡板Ⅲ(17)将装配筒(3)的底部设置的口挡住;The left and right cylinders Ⅲ (16) are arranged below the left and right cylinders Ⅱ (15), the baffle plate Ⅲ (17) is arranged on the left side of the left and right cylinders Ⅲ (16), the left and right cylinders Ⅲ (16) and the baffle plate Ⅲ (17) The assembly cylinder (3) is arranged on the left side of the baffle Ⅲ (17), the baffle Ⅲ (17) and the right wall of the assembly cylinder (3) are movably connected, and the baffle Ⅲ (17) is set on the baffle Below Ⅱ (14), the baffle Ⅲ (17) and the baffle Ⅱ (14) are arranged in parallel; the left wall of the lower part of the assembly cylinder (3) is shorter than the right wall of the lower part of the assembly cylinder (3), and the baffle Ⅲ (17) A port is provided between the lower end of the left wall of the assembly cylinder (3) and the baffle Ⅲ (17) blocks the port provided at the bottom of the assembly cylinder (3);
    在装配筒(3)的左侧设置有从动辊Ⅲ(18),在从动辊Ⅲ(18)的左侧设置有循环皮带Ⅲ(19),循环皮带Ⅲ(19)设置在循环皮带Ⅱ(12)的下方,从动辊Ⅲ(18)与循环皮带Ⅲ(19)为活动连接,循环皮带Ⅲ(19)与装配筒(3)下部左壁设置的口的位置相对应;在循环皮带Ⅲ(19)的左侧设置有伺服电机Ⅲ(20)和驱动辊Ⅲ(21),驱动辊Ⅲ(21)与循环皮带Ⅲ(19)为活动连接,伺服电机Ⅲ(20)与驱动辊Ⅲ(21)相连接;在循环皮带Ⅲ(19)的左上 方设置有工业相机Ⅲ(22),工业相机Ⅲ(22)设置在工业相机Ⅱ(9)的下方;A driven roller Ⅲ (18) is installed on the left side of the assembly drum (3), an endless belt Ⅲ (19) is installed on the left side of the driven roller Ⅲ (18), and an endless belt Ⅲ (19) is installed on the endless belt Ⅱ Below (12), the driven roller Ⅲ (18) and the circulating belt Ⅲ (19) are movably connected, and the circulating belt Ⅲ (19) corresponds to the position of the opening provided on the lower left wall of the assembly cylinder (3); in the circulating belt Servo motor Ⅲ (20) and driving roller Ⅲ (21) are arranged on the left side of Ⅲ (19), driving roller Ⅲ (21) and circulating belt Ⅲ (19) are movably connected, servo motor Ⅲ (20) and driving roller Ⅲ (21) Connected; the industrial camera Ⅲ (22) is set on the upper left of the circulating belt Ⅲ (19), and the industrial camera Ⅲ (22) is set under the industrial camera Ⅱ (9);
    循环皮带Ⅰ(5)、循环皮带Ⅱ(12)、循环皮带Ⅲ(19)均为平行设置;在挡板Ⅲ(17)上设置有喷盘(23),喷盘(23)嵌套在挡板Ⅲ(17)的内部;在挡板Ⅲ(17)上设置有孔,在挡板Ⅲ(17)的下方设置有软管(24),软管(24)的一端通过挡板Ⅲ(17)上设置的孔与喷盘(23)相连接;在软管(24)上设置有高压泵(25),高压泵(25)设置在左右气缸Ⅲ(16)的下方;在左右气缸Ⅲ(16)的右侧设置有胶水箱(26),在胶水箱(26)的下方设置有软管(24),软管(24)的另一端与胶水箱(26)相连接;The endless belt I (5), the endless belt II (12), and the endless belt III (19) are all arranged in parallel; the baffle plate III (17) is provided with a spray disc (23), and the spray disc (23) is nested in the block Inside the plate Ⅲ (17); a hole is provided on the baffle Ⅲ (17), a hose (24) is arranged under the baffle Ⅲ (17), and one end of the hose (24) passes through the baffle Ⅲ (17) ) Is connected to the spray plate (23); the hose (24) is provided with a high-pressure pump (25), and the high-pressure pump (25) is arranged below the left and right cylinders III (16); in the left and right cylinders III ( A glue tank (26) is arranged on the right side of 16), a hose (24) is arranged under the glue tank (26), and the other end of the hose (24) is connected with the glue tank (26);
    在装配筒(3)的下方设置有循环皮带Ⅳ(28),在循环皮带Ⅳ(28)的右侧设置有从动辊Ⅳ(27),循环皮带Ⅳ(28)与从动辊Ⅳ(27)为活动连接;在循环皮带Ⅳ(28)的左侧设置有伺服电机Ⅳ(29)和驱动辊Ⅳ(30),驱动辊Ⅳ(30)与循环皮带Ⅳ(28)为活动连接,伺服电机Ⅳ(29)与驱动辊Ⅳ(30)相连接;An endless belt IV (28) is installed below the assembly drum (3), a driven roller IV (27) is installed on the right side of the endless belt IV (28), an endless belt IV (28) and a driven roller IV (27) ) Is a movable connection; a servo motor Ⅳ (29) and a driving roller Ⅳ (30) are arranged on the left side of the circulating belt Ⅳ (28), the driving roller Ⅳ (30) and the circulating belt Ⅳ (28) are movably connected, and the servo motor Ⅳ(29) is connected with the driving roller Ⅳ(30);
    左右气缸Ⅰ(1)、伺服电机Ⅰ(6)、工业相机Ⅰ(8)、工业相机Ⅱ(9)、伺服电机Ⅱ(11)、左右气缸Ⅱ(15)、左右气缸Ⅲ(16)、伺服电机Ⅲ(20)、工业相机Ⅲ(22)、高压泵(25)、伺服电机Ⅳ(29)都分别与控制系统(31)相连接。Left and right cylinder Ⅰ (1), servo motor Ⅰ (6), industrial camera Ⅰ (8), industrial camera Ⅱ (9), servo motor Ⅱ (11), left and right cylinder Ⅱ (15), left and right cylinder Ⅲ (16), servo Motor Ⅲ (20), industrial camera Ⅲ (22), high-pressure pump (25), and servo motor Ⅳ (29) are respectively connected with the control system (31).
PCT/CN2019/108750 2019-09-27 2019-09-27 Fully-automatic control-type assembly device for high-fidelity earplug horn WO2021056480A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120272517A1 (en) * 2009-12-23 2012-11-01 Industrial Technology Research Institute Device of manufacturing speaker
CN204836588U (en) * 2015-07-29 2015-12-02 赣州市汇美电子科技有限公司 Full automatic control formula voice coil loudspeaker voice coil of high -fidelity headphone loudspeaker winds and gets and puts device
CN204836587U (en) * 2015-07-27 2015-12-02 赣州市汇美电子科技有限公司 Full automatic control formula assembly quality of high -fidelity earplug loudspeaker

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120272517A1 (en) * 2009-12-23 2012-11-01 Industrial Technology Research Institute Device of manufacturing speaker
CN204836587U (en) * 2015-07-27 2015-12-02 赣州市汇美电子科技有限公司 Full automatic control formula assembly quality of high -fidelity earplug loudspeaker
CN204836588U (en) * 2015-07-29 2015-12-02 赣州市汇美电子科技有限公司 Full automatic control formula voice coil loudspeaker voice coil of high -fidelity headphone loudspeaker winds and gets and puts device

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