WO2021056251A1 - Tunable optical filtering apparatus - Google Patents

Tunable optical filtering apparatus Download PDF

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Publication number
WO2021056251A1
WO2021056251A1 PCT/CN2019/107806 CN2019107806W WO2021056251A1 WO 2021056251 A1 WO2021056251 A1 WO 2021056251A1 CN 2019107806 W CN2019107806 W CN 2019107806W WO 2021056251 A1 WO2021056251 A1 WO 2021056251A1
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Prior art keywords
mirror surface
transparent substrate
electrode
elastic structure
optical filter
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PCT/CN2019/107806
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French (fr)
Chinese (zh)
Inventor
郭斌
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深圳市海谱纳米光学科技有限公司
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Application filed by 深圳市海谱纳米光学科技有限公司 filed Critical 深圳市海谱纳米光学科技有限公司
Priority to CN201980102504.5A priority Critical patent/CN114868068B/en
Priority to PCT/CN2019/107806 priority patent/WO2021056251A1/en
Publication of WO2021056251A1 publication Critical patent/WO2021056251A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00Optical devices or arrangements for the control of light using movable or deformable optical elements

Definitions

  • the invention relates to the field of filters, in particular to an adjustable optical filter device.
  • the tunable optical filter formed by the Fabry-Perot cavity structure is a device based on MEMS (Micro-Electro-Mechanical-System) technology.
  • the Fabry-Perot cavity is composed of two mirrors that can provide high reflectivity and one that can provide resonance. It is composed of a space cavity.
  • the incident light is confined in the Fabry-Perot cavity to oscillate back and forth for multiple times and interfere. When the interfering light signal reaches a certain condition, it will be emitted, mainly by adjusting the length of the Fabry-Perot cavity or the cavity refractive index To change the resonance conditions to achieve the filtering effect.
  • Devices made by MEMS technology have the advantages of easy integration with integrated circuits, small device size, low production cost, fast response speed, and easy mass production. Therefore, tunable Fabry-Perot cavity filter devices have received extensive attention and research.
  • Tunable filter devices based on Fabry-Perot (French glass cavity) interference can be applied to miniature spectrometers and miniature or even miniature hyperspectral cameras.
  • FPI French glass cavity
  • Fabry-Perot cavity provides the simplest system structure and optical path, so it can greatly reduce the cost and volume of hyperspectral cameras.
  • FPI devices in the visible-near infrared range usually use optical glass (such as synthetic quartz glass) as a substrate, and form a mirror chip through optical and semiconductor processing, and then assemble two mirror chips and an external piezoelectric actuator to form a glass cavity
  • the module by adjusting the driving voltage of the piezoelectric actuator, can adjust the relative position between the two mirror chips, and then achieve different wavelengths in the gating spectrum. Due to the huge difference in mechanical characteristics between the piezoelectric actuator and the glass, there is a non-negligible deformation of the mirror chip after assembly, which is generally the warpage of the mirror. Therefore, it is usually necessary to use a very thick glass as a substrate to reduce the deformation. The result is the difficulty of glass substrate processing and the increase of the system volume, and it is difficult to achieve mass production in the way of assembling modules.
  • the current glass cavity devices formed by micromachining are mainly of bulk and surface technology types.
  • the essential feature of the two processes is to form a cantilever structure on the substrate of the mirror structure itself, or the mirror film itself is the elastic support of the device.
  • Thin-film devices cannot achieve large sizes (for example, more than 10mm), and the elastic structure and mirror surface of current bulk process devices are provided by the same substrate, resulting in intrinsic stress and deformation of the mirror surface affected by the elastic structure, due to the cantilever beam structure It takes up a lot of chip area and also limits the size of the mirror itself.
  • the micro-machined FPI device has an elastic structure and cannot be isolated from the mirror surface, which leads to intrinsic stress and deformation.
  • the embodiments of the present application provide a tunable optical filter device, which has a simple device structure and low processing difficulty, and is very suitable for mass production.
  • the present invention discloses a tunable optical filter device, which includes a first transparent substrate and a second transparent substrate, on the mutually facing surfaces of the first transparent substrate and the second transparent substrate, respectively A first mirror surface and a second mirror surface parallel to each other are provided, the first transparent substrate is provided with an elastic structure distributed around the outside of the first mirror surface, and the side of the elastic structure away from the first transparent substrate is connected to the second mirror surface through a bonding compound. Two transparent substrates are bonded together.
  • the elastic structure includes a silicon film.
  • the silicon film and the first mirror are made of two separate and different materials on the first transparent substrate, so the mechanical properties can be improved.
  • the first mirror surface and the second mirror surface are made of metal materials.
  • the first mirror surface and the second mirror surface form an optical mirror surface, the material of which can be made of metal such as silver, which facilitates the formation of capacitor-driven electrodes.
  • the first mirror surface and the second mirror surface respectively serve as the first electrode and the second electrode driven by the capacitor.
  • the first mirror surface and the second mirror surface are made of metal, so they can be used as capacitor-driven electrodes after being energized, and the distance between the first mirror surface and the second mirror surface can be changed, the resonance condition can be changed, and the filtering effect can be achieved.
  • the first mirror surface and the second mirror surface are distributed Bragg reflectors formed by superposing silicon, silicon dioxide and silicon.
  • the distributed Bragg reflector can enhance the specular reflectivity.
  • the first transparent substrate and the second transparent substrate are respectively provided with third electrodes and fourth electrodes distributed around the outer periphery of the first mirror surface and the second mirror surface facing each other.
  • the third electrode and the fourth electrode are used as capacitor-driven electrodes to adjust the resonance of the mirror surface, and can also be used to fine-tune the tilt of the mirror surface.
  • the third electrode and the fourth electrode are closer to the first mirror surface or the second mirror surface relative to the elastic structure.
  • the third electrode and the fourth electrode are oppositely arranged on the side of the elastic structure and the bonding compound close to the first mirror surface or the second mirror surface.
  • the third electrode and the fourth electrode are farther away from the first mirror surface or the second mirror surface than the elastic structure.
  • the third electrode and the fourth electrode are oppositely arranged on the side of the elastic structure and the bonding compound away from the first mirror surface or the second mirror surface.
  • the third electrode and the fourth electrode are closer to the first mirror surface or the second mirror surface relative to the elastic structure, and the first transparent substrate and the second transparent substrate are respectively provided with the first mirror surface and the second mirror surface.
  • the fifth electrode and the sixth electrode facing each other around the outer periphery of the, the fifth electrode and the sixth electrode are farther away from the first mirror surface or the second mirror surface relative to the elastic structure.
  • the third electrode, the fourth electrode, the fifth electrode, and the sixth electrode may also be arranged on both sides of the elastic structure and the bonding compound, respectively.
  • a side of the first transparent substrate close to the elastic structure forms a cavity for accommodating the deformation and movement of the elastic structure.
  • the cavity is conducive to the deformation of the elastic structure, and the mechanical strength of the mirror and the transparent substrate is much higher than that of the elastic structure. Therefore, after assembly, the optical mirror can maintain a very high flatness, without the need for a very thick substrate, and has a high level of flatness. The degree can be maintained during the operation of the device.
  • a groove is provided on a side of the first transparent substrate close to the elastic structure, and the elastic structure covers the groove to form a cavity.
  • the groove is provided on the substrate to facilitate processing, and the separation of the mirror surface and the elastic structure provides higher design flexibility for the FPI device.
  • the same elastic structure can be applied to French glass cavity devices of different sizes (such as wafer level).
  • the elastic structure and the first transparent substrate are connected by bonding.
  • Several elastic structures are formed on the first transparent substrate through micromachining and bonding, and the process is simple and mature.
  • the bonding method includes eutectic bonding, polymer bonding or anodic bonding.
  • eutectic bonding eutectic bonding
  • polymer bonding eutectic bonding
  • anodic bonding eutectic bonding
  • the material of the first transparent substrate and the second transparent substrate includes glass or sapphire. Glass or sapphire is easy to process to form devices of different sizes.
  • the embodiment of the present application discloses a tunable optical filter device, which includes a first transparent substrate and a second transparent substrate bonded to each other, on the surfaces of the first transparent substrate and the second transparent substrate facing each other A first mirror surface and a second mirror surface parallel to each other are respectively provided on the upper surface, the first transparent substrate is provided with an elastic structure distributed around the outside of the first mirror surface, and the side of the elastic structure away from the first transparent substrate passes through the bonding compound Bonded with the second transparent substrate.
  • the mirror chip composed of the substrate and the mirror surface and the elastic structure are made of FPI devices driven by capacitors through separate and different materials, which meet the requirements of FPI device design in terms of mechanical strength, reduce intrinsic stress and deformation, and make the first mirror surface It maintains extremely high flatness with the second mirror surface, and does not require an extremely thick substrate, and can achieve high flatness even during device operation.
  • the separate setting of the mirror chip and the elastic structure provides higher flexibility in the design of FPI devices, which can be made with more different materials and processes, and can be applied to French glass cavity devices of different sizes.
  • the manufacture of optical mirrors and the assembly of FPI devices are compatible with standardized micro-machining, so they are suitable for mass production.
  • FIG. 1 is a schematic cross-sectional view of a tunable optical filter device in an embodiment of the application
  • FIG. 2 is a schematic cross-sectional view I of the tunable optical filter device according to the first embodiment of the application;
  • FIG. 3 is a schematic cross-sectional view II of the tunable optical filter device of the first embodiment of the application;
  • FIG. 4 is a schematic cross-sectional view III of the tunable optical filter device according to the first embodiment of the application;
  • FIG. 5 is a schematic cross-sectional view of the tunable optical filter device according to the second embodiment of the application.
  • Figure 6 is a top view I of the tunable optical filter device in the embodiment of the application.
  • FIG. 7 is a top view II of the tunable optical filter device in the embodiment of the application.
  • an embodiment of the present invention provides a tunable optical filter device, which includes a first transparent substrate 101 and a second transparent substrate 102.
  • the first transparent substrate 101 The material of the second transparent substrate 102 and the second transparent substrate 102 can be selected from transparent materials such as glass or sapphire. Therefore, the first transparent substrate 101 and the second transparent substrate 102 can be selected from quartz glass wafers or alumina. Glass or sapphire is easy to process in industry to form FPI devices that meet different needs.
  • a first mirror surface 111 and a second mirror surface 112 parallel to each other are respectively provided on the surfaces of the first transparent substrate 101 and the second transparent substrate 102 facing each other. The first mirror surface 111 and the second mirror surface 112 can be used as optical mirror surfaces.
  • the first transparent substrate 101 is provided with elastic structures 201 distributed around the outside of the first mirror 111.
  • the elastic structures 201 and the first transparent substrate 101 are connected by bonding.
  • the elastic structures 201 can be bonded or etched.
  • the method is formed on the surface of the first transparent substrate 101. This method is simple and mature, which is conducive to industrialized mass production.
  • the side of the elastic structure 201 away from the first transparent substrate 101 is bonded to the second transparent substrate 102 through a bonding compound 202.
  • a bonding compound 202 that can be used for the next step of bonding is formed on the elastic structure 201, which is beneficial for bonding the elastic structure 201 and the second transparent substrate 102 to realize the first transparent substrate 101 and the second transparent substrate 102. Connection.
  • the elastic structure 201 includes a silicon film.
  • the silicon thin film and the first mirror 111 are composed of two separate and different materials on the first transparent substrate 101.
  • the material separation of the elastic structure 201 and the movable mirror structure can overcome the problems of mechanical strength differences and reduce the intrinsic stress And strain, so the mechanical properties can be improved.
  • the elastic structure 201 can also select other materials to form a sheet structure. As shown in FIG.
  • a side of the first transparent substrate 101 close to the elastic structure 201 forms a cavity for accommodating the deformation and movement of the elastic structure 201.
  • the cavity facilitates the deformation of the elastic structure 201, and the mechanical strength of the first mirror 111 and the first transparent substrate 101 is much higher than that of the elastic structure 201. Therefore, after assembly, the first mirror 111 and the second mirror 112 can be kept extremely high.
  • the thickness of the first transparent substrate 101 and the second transparent substrate 102 does not need to be very thick, and the high flatness can be maintained during the operation of the device.
  • a groove 203 is provided on the side of the first transparent substrate 101 close to the elastic structure 201, and the elastic structure 201 covers the groove 203 to form a cavity.
  • the groove 203 is provided on the first transparent substrate 101 to facilitate processing.
  • the separation of the first mirror 111 and the elastic structure 201 provides higher design flexibility for FPI devices.
  • the same elastic structure 201 can be applied to different sizes (such as wafers). Level) of the French glass cavity device.
  • the first mirror surface 111 and the second mirror surface 112 are used as optical mirror surfaces, and may be made of a metal material, a medium, or a semiconductor material.
  • the first mirror surface 111 and the second mirror surface 112 are made of a metal material.
  • the first mirror 111 and the second mirror 112 may be made of silver to form capacitor-driven electrodes. Therefore, the first mirror surface 111 and the second mirror surface 112 respectively serve as the first electrode and the second electrode driven by the capacitor. Since the first mirror 111 and the second mirror 112 are made of metal and have conductive properties, they can be used as capacitor-driven electrodes after being energized.
  • the first and second electrodes can be changed by changing the magnitude of the voltage applied to the first and second electrodes.
  • the distance between the mirror surface 111 and the second mirror surface 112 is used to change the resonance condition to achieve the filtering effect and obtain the light of the required wavelength.
  • the first transparent substrate 101 and the second transparent substrate 102 may also be respectively provided with third electrodes 301 and fourth electrodes which are distributed around the outside of the first mirror surface 111 and the second mirror surface 112 and face each other. 302. Apply voltage to the third electrode 301 and the fourth electrode 302 respectively to form a capacitor-driven driver to fine-tune the distance between the first transparent substrate 101 and the second transparent substrate 102 to avoid the first transparent substrate 101 Or the second transparent substrate 102 may be warped under the driving of the first electrode and the second electrode. In a preferred embodiment, as shown in FIGS.
  • the third electrode 301 may be arranged at a position closer to the first mirror surface 111 relative to the elastic structure 201, that is, between the elastic structure 201 and the first mirror surface 111, It can also be arranged at a position farther away from the first mirror 111 relative to the elastic structure 201, that is, around the outside of the elastic structure 201 far away from the first mirror 111, that is, around the outside of the elastic structure 201.
  • the fourth electrode 302 can be arranged at a position closer to the second mirror 112 relative to the elastic structure 201, that is, between the bonding compound 202 and the second mirror 112, or can be arranged at a position farther away from the elastic structure 201.
  • the position of the second mirror surface 112 is set on the outer periphery of the side of the bonding compound 202 far away from the second mirror surface 112, that is, around the outer periphery of the bonding compound 202.
  • the third electrode 301 and the fourth electrode 302 are oppositely arranged on one of the two sides of the elastic structure 201 and the bonding compound 202.
  • the third electrode 301 and the fourth electrode 302 may also be arranged on both sides of the elastic structure 201 and the bonding compound 202.
  • the third electrode 301 is arranged between the elastic structure 201 and the first mirror 111 and the outer periphery of the elastic structure 201 on the side away from the first mirror 111
  • the fourth electrode 302 is arranged between the bonding compound 202 and the second mirror 111. Between 112 and the outer periphery of the bonding compound 202 on the side away from the second mirror 112.
  • the third electrode 301 and the fourth electrode 302 can be used to fine-tune the tilt of the first mirror surface 111 or the second mirror surface 112, so the distance between the first mirror surface 111 and the second mirror surface 112 is more controllable.
  • the fifth electrode 303 and the sixth electrode 304 are also provided on the other side of the elastic structure.
  • the third electrode 301 and the fourth electrode 302 are closer to the first mirror surface 111 or the second mirror surface 112 than the elastic structure 201, and the first transparent substrate 101 and the second transparent substrate 102 are respectively provided with the first mirror surface.
  • the fifth electrode 303 and the sixth electrode 304 facing each other around the outer periphery of the 111 and the second mirror 112, and the fifth electrode 303 and the sixth electrode 304 are farther away from the first mirror 111 or the second mirror 112 relative to the elastic structure 201.
  • the position of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 and the magnitude of the applied voltage are related to the adjustment degree of the distance between the first mirror surface 111 and the second mirror surface 112. According to the requirements of the specific FPI device, the positions of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 can be flexibly adjusted and set.
  • the FPI device thus formed can be driven by a capacitive method, and the manufacture of the optical mirror surface and the assembly of the FPI device are compatible with standardized micro-machining and thus are suitable for mass production.
  • the first mirror surface 111 and the second mirror surface 112 may also be a distributed Bragg reflector formed by superimposing silicon, silicon dioxide, and silicon.
  • Distributed Bragg reflectors are arranged on the first transparent substrate 101 and the second transparent substrate 102 to enhance the specular reflectivity.
  • at least the first transparent substrate 101 and the second transparent substrate 102 are respectively provided with third electrodes 301 and fourth electrodes 302 which are distributed around the outer periphery of the first mirror surface 111 and the second mirror surface 112 and face each other. .
  • the third electrode 301 and the fourth electrode 302 are used as capacitor-driven electrodes to adjust the resonance of the first mirror 111 and the second mirror 112 to obtain light of a desired wavelength.
  • the third electrode 301 may be arranged at a position closer to the first mirror 111 relative to the elastic structure 201, that is, between the elastic structure 201 and the first mirror 111, or may be arranged closer to the elastic structure 201.
  • the position far away from the first mirror surface 111 is set at the outer periphery of the side of the elastic structure 201 far away from the first mirror surface 111, that is, around the outer periphery of the elastic structure 201.
  • the fourth electrode 302 can be arranged at a position closer to the second mirror 112 relative to the elastic structure 201, that is, between the bonding compound 202 and the second mirror 112, or can be arranged at a position farther away from the elastic structure 201.
  • the position of the second mirror surface 112 is set on the outer periphery of the side of the bonding compound 202 far away from the second mirror surface 112, that is, around the outer periphery of the bonding compound 202.
  • the third electrode 301 and the fourth electrode 302 are oppositely arranged on one of the two sides of the elastic structure 201 and the bonding compound 202.
  • the fifth electrode 303 and the sixth electrode 304 may also be provided on the other side of the elastic structure.
  • the third electrode 301 and the fourth electrode 302 are closer to the first mirror surface 111 or the second mirror surface 112 relative to the elastic structure 201, and the first transparent substrate 101 and the second transparent substrate 102 are respectively provided
  • the fifth electrode 303 and the sixth electrode 304 are farther away from the first mirror surface 111 or the elastic structure 201.
  • the position of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 and the magnitude of the applied voltage are related to the adjustment degree of the distance between the first mirror surface 111 and the second mirror surface 112. According to the requirements of the specific FPI device, the positions of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 can be flexibly adjusted and set.
  • the FPI device thus formed can be driven by a capacitive method, and the manufacture of the optical mirror surface and the assembly of the FPI device are compatible with standardized micro-machining and thus are suitable for mass production.
  • both the first mirror surface 111 and the second mirror surface 112 can be deposited on the first transparent substrate 101 and the second transparent substrate 102 by means of plasma precipitation or chemical vapor deposition, respectively, and then formed by etching Related patterns.
  • the elastic structure 201 is formed on the first transparent substrate 101 by bonding or etching.
  • the bonding compound 202 is also arranged on the elastic structure 201 and the second transparent substrate 102 in a bonding manner.
  • the bonding method includes eutectic bonding, polymer bonding or anodic bonding. Eutectic bonding is the use of metal as a transition layer to achieve the bonding between silicon and silicon.
  • the surface requirements are not high, the bonding temperature is low, and the bonding strength is high; anodic bonding has a low bonding temperature, which is comparable to other processes. It has the advantages of good capacitance, high bonding strength and stability, and can be used for bonding between silicon/silicon substrates, non-silicon materials and silicon materials, and mutual bonding between glass, metals, semiconductors, and ceramics. According to the actual bonding surface technology and materials, a suitable bonding method can be selected to realize the bonding of the mirror chip.
  • An elastic structure 201 and a bonding compound 202 are provided on the substrate 102 by bonding. Then, the first transparent substrate 101 provided with the elastic structure 201 and the second transparent substrate 102 provided with the bonding compound 202 are assembled together by bonding, and finally a mirror chip containing several silicon thin films is formed by dicing.
  • the elastic structure 201 may be a ring structure arranged around the outer periphery of the first mirror surface 111 and the second mirror surface 112, or it may be arranged in a shape with a certain pattern. structure.
  • the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 may also be arranged in a ring structure around the elastic structure 201, or may be arranged in a shape structure with a certain pattern.
  • the positions and patterns of the elastic structure 201, the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 are diversified to meet the requirements of FPI devices of different shapes or different functions. In a preferred embodiment, as shown in FIG.
  • the elastic structure 201 is provided on a plurality of symmetrically distributed circular structures around the outside of the first mirror surface 111 and the second mirror surface 112, and the third electrode 301 and the fourth electrode 302 are respectively Four symmetrically distributed circular structures are arranged around the outer periphery of the elastic structure 201.
  • the embodiment of the present application discloses a tunable optical filter device, which includes a first transparent substrate and a second transparent substrate bonded to each other, on the surfaces of the first transparent substrate and the second transparent substrate facing each other A first mirror surface and a second mirror surface parallel to each other are respectively provided on the upper surface, the first transparent substrate is provided with an elastic structure distributed around the outside of the first mirror surface, and the side of the elastic structure away from the first transparent substrate passes through the bonding compound Bonded with the second transparent substrate.
  • the mirror chip composed of the substrate and the mirror surface and the elastic structure are made of FPI devices driven by capacitors through separate and different materials, which meet the requirements of FPI device design in terms of mechanical strength, reduce intrinsic stress and deformation, and make the first mirror surface It maintains extremely high flatness with the second mirror surface, and does not require an extremely thick substrate, and can achieve high flatness even during device operation.
  • the separate setting of the mirror chip and the elastic structure provides higher flexibility in the design of FPI devices, which can be made with more different materials and processes, and can be applied to French glass cavity devices of different sizes.
  • the manufacture of optical mirrors and the assembly of FPI devices are compatible with standardized micro-machining, so they are suitable for mass production.

Abstract

A tunable optical filtering apparatus, comprising a first transparent substrate (101) and a second transparent substrate (102) bonded with each other, wherein surfaces, facing each other, of the first transparent substrate (101) and the second transparent substrate (102) are respectively provided with a first mirror face (111) and a second mirror face (112) that are parallel to each other; the first transparent substrate (101) is provided with an elastic structure (201) that is distributed around the outside of the first mirror face (111); and the side of the elastic structure (201) that is away from the first transparent substrate (101) is bonded together with the second transparent substrate (102) by means of a bond. A mirror face chip, composed of the substrates and the mirror faces, and the elastic structure (201) are made, using a separate and heterogeneous material, into an FPI device driven by a capacitor, and the requirements of an FPI device design for the mechanical strength are met, such that the first mirror face (111) and the second mirror face (112) can maintain an extremely high smoothness. The fabrication of an optical mirror face and the assembly of the FPI device are both compatible with standardized micromachining, thereby facilitating mass production thereof.

Description

一种可调光学滤波装置Adjustable optical filter device 技术领域Technical field
本发明涉及滤波器领域,特别是一种可调光学滤波装置。The invention relates to the field of filters, in particular to an adjustable optical filter device.
背景技术Background technique
Fabry-Perot腔结构形成的可调光学滤波器是基于MEMS(Micro-Electro-Mechanical-System)技术而实现的器件,Fabry-Perot腔是由两个能提供高反射率的镜面和一个能提供谐振空间的腔体组成的,入射光被限制在Fabry-Perot腔中来回多次振荡、干涉,当干涉光信号达到某条件时便会出射,主要依靠调节Fabry-Perot腔的长度或腔体折射率来改变谐振条件,达到滤波的效果。通过MEMS技术制作的器件具有易于和集成电路相结合、器件尺寸小、制作成本少、响应速度快、容易批量生产等优势,所以可调Fabry-Perot腔滤波器件已经受到广泛的关注与研究。The tunable optical filter formed by the Fabry-Perot cavity structure is a device based on MEMS (Micro-Electro-Mechanical-System) technology. The Fabry-Perot cavity is composed of two mirrors that can provide high reflectivity and one that can provide resonance. It is composed of a space cavity. The incident light is confined in the Fabry-Perot cavity to oscillate back and forth for multiple times and interfere. When the interfering light signal reaches a certain condition, it will be emitted, mainly by adjusting the length of the Fabry-Perot cavity or the cavity refractive index To change the resonance conditions to achieve the filtering effect. Devices made by MEMS technology have the advantages of easy integration with integrated circuits, small device size, low production cost, fast response speed, and easy mass production. Therefore, tunable Fabry-Perot cavity filter devices have received extensive attention and research.
基于Fabry-Perot(法玻腔)干涉的可调滤光器件(tuneable FPI)可以应用在微型光谱仪和小型甚至迷你高光谱相机。在可见光-近红外(400-1000nm)的高光谱成像领域,相较于其他的解决方案,Fabry-Perot腔提供最简单的系统结构和光路,所以可以极大降低高光谱相机的成本和体积。Tunable filter devices (FPI) based on Fabry-Perot (French glass cavity) interference can be applied to miniature spectrometers and miniature or even miniature hyperspectral cameras. In the field of visible-near infrared (400-1000nm) hyperspectral imaging, compared to other solutions, Fabry-Perot cavity provides the simplest system structure and optical path, so it can greatly reduce the cost and volume of hyperspectral cameras.
在可见光-近红外范围的FPI器件通常使用光学玻璃(例如合成石英玻璃)作为衬底,通过光学和半导体加工形成镜面芯片,然后将两个镜面芯片和外置压电执行器组装形成法玻腔模组,通过调整压电执行器的驱动电压,可以调整两个镜面芯片之间的相对位置,进而实现选通光谱上不同的波长。由于压电执行器和玻璃之间存在巨大的机械特征差异,在组装之后镜面芯片存在不可忽略的形变,一般是镜面的翘曲,因此通常需要使用非常厚的玻璃作为衬底来减小形变,结果是玻璃衬底加工的困难和系统体积的增加,模组的组装方式也很难实现批量化生产。FPI devices in the visible-near infrared range usually use optical glass (such as synthetic quartz glass) as a substrate, and form a mirror chip through optical and semiconductor processing, and then assemble two mirror chips and an external piezoelectric actuator to form a glass cavity The module, by adjusting the driving voltage of the piezoelectric actuator, can adjust the relative position between the two mirror chips, and then achieve different wavelengths in the gating spectrum. Due to the huge difference in mechanical characteristics between the piezoelectric actuator and the glass, there is a non-negligible deformation of the mirror chip after assembly, which is generally the warpage of the mirror. Therefore, it is usually necessary to use a very thick glass as a substrate to reduce the deformation. The result is the difficulty of glass substrate processing and the increase of the system volume, and it is difficult to achieve mass production in the way of assembling modules.
另外,目前的微机械加工(micromachining)形成的法玻腔器件主要是体工艺型和表面工艺型。两种工艺的本质特征都是在镜面结构本身的衬底形成悬臂梁 结构,或者镜面薄膜本身就是器件的弹性支撑。薄膜型器件做不到大尺寸(例如10mm以上),而目前的体工艺器件中弹性结构和镜面由同一衬底提供,导致镜面受到弹性结构的影响存在本征的应力和形变,由于悬臂梁结构要占用很大的芯片面积,也限制了镜面本身的尺寸。In addition, the current glass cavity devices formed by micromachining are mainly of bulk and surface technology types. The essential feature of the two processes is to form a cantilever structure on the substrate of the mirror structure itself, or the mirror film itself is the elastic support of the device. Thin-film devices cannot achieve large sizes (for example, more than 10mm), and the elastic structure and mirror surface of current bulk process devices are provided by the same substrate, resulting in intrinsic stress and deformation of the mirror surface affected by the elastic structure, due to the cantilever beam structure It takes up a lot of chip area and also limits the size of the mirror itself.
由此可见,目前可见光-近红外范围的FPI器件存在一些关键问题导致该技术本身的商业应用受到限制,例如:It can be seen that the current FPI devices in the visible-near-infrared range have some key problems that limit the commercial application of the technology itself, such as:
1、大尺寸的FPI器件存在体积大,外置压电执行器和镜面芯片的机械强度不匹配、器件体积大、加工难度大、无法批量化生产等问题。1. Large-size FPI devices have problems such as large size, mismatch of mechanical strength between external piezoelectric actuator and mirror chip, large size of the device, difficult processing, and inability to mass production.
2、微机械加工的FPI器件存在弹性结构与镜面不能隔离从而导致本征应力与形变。2. The micro-machined FPI device has an elastic structure and cannot be isolated from the mirror surface, which leads to intrinsic stress and deformation.
发明内容Summary of the invention
针对上述存在的问题,本申请的实施例提供了一种可调光学滤波装置,其器件结构简单、加工难度小,并且非常适用于批量化生成。In view of the above-mentioned problems, the embodiments of the present application provide a tunable optical filter device, which has a simple device structure and low processing difficulty, and is very suitable for mass production.
根据一个方面,本发明公开了一种可调光学滤波装置,其包括第一透明衬底和第二透明衬底,在第一透明衬底和第二透明衬底的相互面对的表面上分别设置有互相平行的第一镜面和第二镜面,第一透明衬底设置有分布在第一镜面的外部周围的弹性结构,弹性结构的远离第一透明衬底的一侧通过键合物与第二透明衬底键合在一起。According to one aspect, the present invention discloses a tunable optical filter device, which includes a first transparent substrate and a second transparent substrate, on the mutually facing surfaces of the first transparent substrate and the second transparent substrate, respectively A first mirror surface and a second mirror surface parallel to each other are provided, the first transparent substrate is provided with an elastic structure distributed around the outside of the first mirror surface, and the side of the elastic structure away from the first transparent substrate is connected to the second mirror surface through a bonding compound. Two transparent substrates are bonded together.
优选的,弹性结构包括硅薄膜。硅薄膜与第一镜面在第一透明衬底上由两种分离且不同质的材料构成,因此机械性能上可以得到提高。Preferably, the elastic structure includes a silicon film. The silicon film and the first mirror are made of two separate and different materials on the first transparent substrate, so the mechanical properties can be improved.
优选的,第一镜面和第二镜面由金属材料制成。第一镜面和第二镜面形成光学镜面,其材质可以由银等金属构成,便于形成电容驱动的电极。Preferably, the first mirror surface and the second mirror surface are made of metal materials. The first mirror surface and the second mirror surface form an optical mirror surface, the material of which can be made of metal such as silver, which facilitates the formation of capacitor-driven electrodes.
优选的,第一镜面和第二镜面分别作为电容驱动的第一电极和第二电极。第一镜面和第二镜面由金属制成,因此通电后可以作为电容驱动的电极,并可以改变第一镜面和第二镜面之间的距离,改变谐振条件,达到滤波的效果。Preferably, the first mirror surface and the second mirror surface respectively serve as the first electrode and the second electrode driven by the capacitor. The first mirror surface and the second mirror surface are made of metal, so they can be used as capacitor-driven electrodes after being energized, and the distance between the first mirror surface and the second mirror surface can be changed, the resonance condition can be changed, and the filtering effect can be achieved.
优选的,第一镜面和第二镜面为由硅、二氧化硅和硅叠加形成的分布式布拉格反射器。分布式布拉格反射器可以增强镜面反射率。Preferably, the first mirror surface and the second mirror surface are distributed Bragg reflectors formed by superposing silicon, silicon dioxide and silicon. The distributed Bragg reflector can enhance the specular reflectivity.
优选的,第一透明衬底和第二透明衬底上分别设置有分布在第一镜面和第二镜面 的外部周围相互面对的第三电极和第四电极。第三电极和第四电极作为电容驱动的电极可以对镜面进行谐振调整,还可以用来对镜面倾斜进行微调。Preferably, the first transparent substrate and the second transparent substrate are respectively provided with third electrodes and fourth electrodes distributed around the outer periphery of the first mirror surface and the second mirror surface facing each other. The third electrode and the fourth electrode are used as capacitor-driven electrodes to adjust the resonance of the mirror surface, and can also be used to fine-tune the tilt of the mirror surface.
优选的,第三电极和第四电极相对于弹性结构更靠近第一镜面或第二镜面。第三电极和第四电极相对设置在弹性结构和键合物靠近第一镜面或第二镜面的一边。Preferably, the third electrode and the fourth electrode are closer to the first mirror surface or the second mirror surface relative to the elastic structure. The third electrode and the fourth electrode are oppositely arranged on the side of the elastic structure and the bonding compound close to the first mirror surface or the second mirror surface.
优选的,第三电极和第四电极相对于弹性结构更远离第一镜面或第二镜面。第三电极和第四电极相对设置在弹性结构和键合物远离第一镜面或第二镜面的一边。Preferably, the third electrode and the fourth electrode are farther away from the first mirror surface or the second mirror surface than the elastic structure. The third electrode and the fourth electrode are oppositely arranged on the side of the elastic structure and the bonding compound away from the first mirror surface or the second mirror surface.
优选的,第三电极和第四电极相对于弹性结构更靠近第一镜面或第二镜面,并且第一透明衬底和第二透明衬底上还分别设置有分布在第一镜面和第二镜面的外部周围相互面对的第五电极和第六电极,第五电极和第六电极相对于弹性结构更远离第一镜面或第二镜面。第三电极、第四电极和第五电极、第六电极也可以分别设置在弹性结构和键合物的两边。Preferably, the third electrode and the fourth electrode are closer to the first mirror surface or the second mirror surface relative to the elastic structure, and the first transparent substrate and the second transparent substrate are respectively provided with the first mirror surface and the second mirror surface. The fifth electrode and the sixth electrode facing each other around the outer periphery of the, the fifth electrode and the sixth electrode are farther away from the first mirror surface or the second mirror surface relative to the elastic structure. The third electrode, the fourth electrode, the fifth electrode, and the sixth electrode may also be arranged on both sides of the elastic structure and the bonding compound, respectively.
优选的,第一透明衬底靠近弹性结构的一侧形成用以容纳弹性结构形变移动的腔体。腔体有利于弹性结构进行形变,进而镜面和透明衬底的机械强度比弹性结构高出许多,因此组装之后,光学镜面可以保持极高的平整度,不需要极厚的衬底,并且高平整度可以在器件工作中得到保持。Preferably, a side of the first transparent substrate close to the elastic structure forms a cavity for accommodating the deformation and movement of the elastic structure. The cavity is conducive to the deformation of the elastic structure, and the mechanical strength of the mirror and the transparent substrate is much higher than that of the elastic structure. Therefore, after assembly, the optical mirror can maintain a very high flatness, without the need for a very thick substrate, and has a high level of flatness. The degree can be maintained during the operation of the device.
优选的,第一透明衬底靠近弹性结构的一侧设置有凹槽,弹性结构覆盖于凹槽内形成腔体。衬底上设置凹槽便于加工,镜面与弹性结构的分离设置为FPI器件提供更高的设计灵活性,同样的弹性结构可以应用在不同尺寸(如晶圆级)的法玻腔器件中。Preferably, a groove is provided on a side of the first transparent substrate close to the elastic structure, and the elastic structure covers the groove to form a cavity. The groove is provided on the substrate to facilitate processing, and the separation of the mirror surface and the elastic structure provides higher design flexibility for the FPI device. The same elastic structure can be applied to French glass cavity devices of different sizes (such as wafer level).
优选的,弹性结构和第一透明衬底通过键合的方式连接。在第一透明衬底上通过微加工和键合等方式形成若干个弹性结构,工艺简单、成熟。Preferably, the elastic structure and the first transparent substrate are connected by bonding. Several elastic structures are formed on the first transparent substrate through micromachining and bonding, and the process is simple and mature.
优选的,键合的方式包括共晶键合、聚合物键合或阳极键合。可以有多种键合的方式根据具体的工艺、场景进行选择。Preferably, the bonding method includes eutectic bonding, polymer bonding or anodic bonding. There can be multiple bonding methods to choose according to specific processes and scenarios.
优选的,第一透明衬底和第二透明衬底的材质包括玻璃或蓝宝石。玻璃或蓝宝石便于加工形成不同尺寸的器件。Preferably, the material of the first transparent substrate and the second transparent substrate includes glass or sapphire. Glass or sapphire is easy to process to form devices of different sizes.
本申请的实施例公开了一种可调光学滤波装置,包括相互键合的第一透明衬底和第二透明衬底,在第一透明衬底和第二透明衬底的相互面对的表面上分别设置有互相平行的第一镜面和第二镜面,第一透明衬底设置有分布在第一镜面的外部周围的弹性结构,弹性结构的远离第一透明衬底的一侧通过键合物与第二透明衬底键合在一 起。衬底和镜面组成的镜面芯片与弹性结构通过分离且不同质的材料制成由电容驱动的FPI器件,在机械强度上满足FPI器件设计的要求,减小本征应力和形变,使得第一镜面和第二镜面保持极高的平整度,且不需要极厚的衬底,即使在器件工作中也能可以高平整度。镜面芯片和弹性结构的分离设置位FPI器件设计提供了更高的灵活性,可以采用更多不同的材料和工艺制作,并可以应用在不同尺寸的法玻腔器件中。光学镜面的制造和FPI器件的组装都兼容于标准化的微机械加工,因此适合大批量生产。The embodiment of the present application discloses a tunable optical filter device, which includes a first transparent substrate and a second transparent substrate bonded to each other, on the surfaces of the first transparent substrate and the second transparent substrate facing each other A first mirror surface and a second mirror surface parallel to each other are respectively provided on the upper surface, the first transparent substrate is provided with an elastic structure distributed around the outside of the first mirror surface, and the side of the elastic structure away from the first transparent substrate passes through the bonding compound Bonded with the second transparent substrate. The mirror chip composed of the substrate and the mirror surface and the elastic structure are made of FPI devices driven by capacitors through separate and different materials, which meet the requirements of FPI device design in terms of mechanical strength, reduce intrinsic stress and deformation, and make the first mirror surface It maintains extremely high flatness with the second mirror surface, and does not require an extremely thick substrate, and can achieve high flatness even during device operation. The separate setting of the mirror chip and the elastic structure provides higher flexibility in the design of FPI devices, which can be made with more different materials and processes, and can be applied to French glass cavity devices of different sizes. The manufacture of optical mirrors and the assembly of FPI devices are compatible with standardized micro-machining, so they are suitable for mass production.
附图说明Description of the drawings
包括附图以提供对实施例的进一步理解并且附图被并入本说明书中并且构成本说明书的一部分。附图图示了实施例并且与描述一起用于解释本发明的原理。将容易认识到其它实施例和实施例的很多预期优点,因为通过引用以下详细描述,它们变得被更好地理解。附图的元件不一定是相互按照比例的。同样的附图标记指代对应的类似部件。The drawings are included to provide a further understanding of the embodiments and the drawings are incorporated into this specification and constitute a part of this specification. The drawings illustrate the embodiments and together with the description serve to explain the principle of the present invention. It will be easy to recognize the other embodiments and the many expected advantages of the embodiments because they become better understood by quoting the following detailed description. The elements of the drawings are not necessarily in proportion to each other. The same reference numerals refer to corresponding similar parts.
图1为本申请的实施例中的可调光学滤波装置的截面示意图;FIG. 1 is a schematic cross-sectional view of a tunable optical filter device in an embodiment of the application;
图2为本申请的实施例一的可调光学滤波装置的截面示意图Ⅰ;2 is a schematic cross-sectional view I of the tunable optical filter device according to the first embodiment of the application;
图3为本申请的实施例一的可调光学滤波装置的截面示意图Ⅱ;3 is a schematic cross-sectional view II of the tunable optical filter device of the first embodiment of the application;
图4为本申请的实施例一的可调光学滤波装置的截面示意图Ⅲ;FIG. 4 is a schematic cross-sectional view III of the tunable optical filter device according to the first embodiment of the application;
图5为本申请的实施例二的可调光学滤波装置的截面示意图;5 is a schematic cross-sectional view of the tunable optical filter device according to the second embodiment of the application;
图6为本申请的实施例中的可调光学滤波装置的俯视图Ⅰ;Figure 6 is a top view I of the tunable optical filter device in the embodiment of the application;
图7为本申请的实施例中的可调光学滤波装置的俯视图Ⅱ。FIG. 7 is a top view II of the tunable optical filter device in the embodiment of the application.
具体实施方式detailed description
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与有关发明相关的部分。The application will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for ease of description, only the parts related to the relevant invention are shown in the drawings.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other if there is no conflict. Hereinafter, the application will be described in detail with reference to the drawings and in conjunction with the embodiments.
如图1所示,本发明的实施例提供了一种可调光学滤波装置,其包括第一透明衬底101和第二透明衬底102,在优选的实施例中,第一透明衬底101和第二透明衬底102的材质可以选择玻璃或蓝宝石等透明材料,因此第一透明衬底101和第二透明衬底102可以选择石英玻璃晶圆或氧化铝等。玻璃或蓝宝石在工业上便于加工形成满足不同需求的FPI器件。在第一透明衬底101和第二透明衬底102的相互面对的表面上分别设置有互相平行的第一镜面111和第二镜面112,第一镜面111和第二镜面112作为光学镜面可以采用微加工的方式沉积在第一透明衬底101和第二透明衬底102的表面,然后进行刻蚀形成相应的图案,第一镜面111和第二镜面112可以由金属、介质或半导体材料构成,具体根据FPI器件设计的实际需求来选择。第一透明衬底101设置有分布在第一镜面111的外部周围的弹性结构201,弹性结构201和第一透明衬底101通过键合的方式连接,弹性结构201可以通过键合或刻蚀等方式在第一透明衬底101的表面形成。此方式工艺简单、成熟,有利于工业化大批量生产。弹性结构201的远离第一透明衬底101的一侧通过键合物202与第二透明衬底102键合在一起。在弹性结构201上形成可用于下一步键合的键合物202,有利于使弹性结构201和第二透明衬底102进行键合连接,实现第一透明衬底101和第二透明衬底102的连接。As shown in FIG. 1, an embodiment of the present invention provides a tunable optical filter device, which includes a first transparent substrate 101 and a second transparent substrate 102. In a preferred embodiment, the first transparent substrate 101 The material of the second transparent substrate 102 and the second transparent substrate 102 can be selected from transparent materials such as glass or sapphire. Therefore, the first transparent substrate 101 and the second transparent substrate 102 can be selected from quartz glass wafers or alumina. Glass or sapphire is easy to process in industry to form FPI devices that meet different needs. A first mirror surface 111 and a second mirror surface 112 parallel to each other are respectively provided on the surfaces of the first transparent substrate 101 and the second transparent substrate 102 facing each other. The first mirror surface 111 and the second mirror surface 112 can be used as optical mirror surfaces. It is deposited on the surface of the first transparent substrate 101 and the second transparent substrate 102 by micromachining, and then etched to form corresponding patterns. The first mirror 111 and the second mirror 112 can be made of metal, dielectric or semiconductor materials. , Choose according to the actual needs of FPI device design. The first transparent substrate 101 is provided with elastic structures 201 distributed around the outside of the first mirror 111. The elastic structures 201 and the first transparent substrate 101 are connected by bonding. The elastic structures 201 can be bonded or etched. The method is formed on the surface of the first transparent substrate 101. This method is simple and mature, which is conducive to industrialized mass production. The side of the elastic structure 201 away from the first transparent substrate 101 is bonded to the second transparent substrate 102 through a bonding compound 202. A bonding compound 202 that can be used for the next step of bonding is formed on the elastic structure 201, which is beneficial for bonding the elastic structure 201 and the second transparent substrate 102 to realize the first transparent substrate 101 and the second transparent substrate 102. Connection.
在具体的实施例中,弹性结构201包括硅薄膜。硅薄膜与第一镜面111在第一透明衬底101上由两种分离且不同质的材料构成,当第一透明衬底101和第一镜面111构成可动镜面结构经过驱动而发生移动,从而改变第一镜面111和第二镜面112之间的距离选通光谱上不同的波长,通过弹性结构201与可动镜面结构在材质上的分离可以克服机械强度差异等问题,减小本征的应力和应变,因此机械性能上可以得到提高。在其他可选的实施例中,弹性结构201还可以选择其他的材料构成片状结构。如图1所示,第一透明衬底101靠近弹性结构201的一侧形成用以容纳弹性结构201形变移动的腔体。腔体有利于弹性结构201进行形变,进而第一镜面111和第一透明衬底101的机械强度比弹性结构201高出许多,因此组装之后,第一镜面111和第二镜面112可以保持极高的平整度,第一透明衬底101和第二透明衬底102的厚度不需要很厚,并且较高的平整度可以在器件工作中得到保持。在优选的实施例中,第一透明衬底101靠近弹性结构201的一侧设置有凹槽203,弹性结构201覆盖于凹槽203内形 成腔体。第一透明衬底101上设置凹槽203便于加工,第一镜面111与弹性结构201的分离设置为FPI器件提供更高的设计灵活性,同样的弹性结构201可以应用在不同尺寸(如晶圆级)的法玻腔器件中。In a specific embodiment, the elastic structure 201 includes a silicon film. The silicon thin film and the first mirror 111 are composed of two separate and different materials on the first transparent substrate 101. When the first transparent substrate 101 and the first mirror 111 constitute a movable mirror structure that is driven to move, Changing the distance between the first mirror 111 and the second mirror 112 to gate different wavelengths in the spectrum, the material separation of the elastic structure 201 and the movable mirror structure can overcome the problems of mechanical strength differences and reduce the intrinsic stress And strain, so the mechanical properties can be improved. In other optional embodiments, the elastic structure 201 can also select other materials to form a sheet structure. As shown in FIG. 1, a side of the first transparent substrate 101 close to the elastic structure 201 forms a cavity for accommodating the deformation and movement of the elastic structure 201. The cavity facilitates the deformation of the elastic structure 201, and the mechanical strength of the first mirror 111 and the first transparent substrate 101 is much higher than that of the elastic structure 201. Therefore, after assembly, the first mirror 111 and the second mirror 112 can be kept extremely high. The thickness of the first transparent substrate 101 and the second transparent substrate 102 does not need to be very thick, and the high flatness can be maintained during the operation of the device. In a preferred embodiment, a groove 203 is provided on the side of the first transparent substrate 101 close to the elastic structure 201, and the elastic structure 201 covers the groove 203 to form a cavity. The groove 203 is provided on the first transparent substrate 101 to facilitate processing. The separation of the first mirror 111 and the elastic structure 201 provides higher design flexibility for FPI devices. The same elastic structure 201 can be applied to different sizes (such as wafers). Level) of the French glass cavity device.
在具体的实施例中,第一镜面111和第二镜面112作为光学镜面,可以由金属材料、介质或半导体材料制成。In a specific embodiment, the first mirror surface 111 and the second mirror surface 112 are used as optical mirror surfaces, and may be made of a metal material, a medium, or a semiconductor material.
实施例一Example one
如图1所示,第一镜面111和第二镜面112由金属材料制成。在优选的实施例中,第一镜面111和第二镜面112可以由银制成,以形成电容驱动的电极。因此第一镜面111和第二镜面112分别作为电容驱动的第一电极和第二电极。由于第一镜面111和第二镜面112都是由金属制成,具有导电特性,因此在通电之后可以作为电容驱动的电极,通过改变第一电极和第二电极上所加电压的大小改变第一镜面111和第二镜面112之间的距离,以此改变谐振条件,达到滤波的效果,得到所需要的波长的光。As shown in FIG. 1, the first mirror surface 111 and the second mirror surface 112 are made of a metal material. In a preferred embodiment, the first mirror 111 and the second mirror 112 may be made of silver to form capacitor-driven electrodes. Therefore, the first mirror surface 111 and the second mirror surface 112 respectively serve as the first electrode and the second electrode driven by the capacitor. Since the first mirror 111 and the second mirror 112 are made of metal and have conductive properties, they can be used as capacitor-driven electrodes after being energized. The first and second electrodes can be changed by changing the magnitude of the voltage applied to the first and second electrodes. The distance between the mirror surface 111 and the second mirror surface 112 is used to change the resonance condition to achieve the filtering effect and obtain the light of the required wavelength.
在此情况下,第一透明衬底101和第二透明衬底102上还可以分别设置有分布在第一镜面111和第二镜面112的外部周围相互面对的第三电极301和第四电极302。在第三电极301和第四电极302上分别施加电压,可以形成电容驱动的驱动器对第一透明衬底101和第二透明衬底102之间的距离进行微调,以避免第一透明衬底101或第二透明衬底102在第一电极和第二电极驱动下出现翘曲等情况。在优选的实施例中,如图2和图3所示,第三电极301可以设置相对于弹性结构201更靠近第一镜面111的位置,即设置在弹性结构201与第一镜面111之间,也可以设置在相对于弹性结构201更远离第一镜面111的位置,即设置在弹性结构201远离第一镜面111一侧的外部周围,即在弹性结构201的外部周围。相应地,第四电极302可以设置相对于弹性结构201更靠近第二镜面112的位置,即设置在键合物202与第二镜面112之间,也可以设置在相对于弹性结构201更远离第二镜面112的位置,即设置在键合物202远离第二镜面112一侧的外部周围,即在键合物202的外部周围。此时第三电极301和第四电极302相对设置在弹性结构201和键合物202的两侧中的其中一侧。在其他可选的实施例中,第三电极301和第四电极302也可以设置在弹性结构201和键合物202的两侧。在此情况下,第三电极301设置在弹性结构201与第一镜面111之间以及弹性结构201远离第一镜面111一侧的外部周围,第四电极302设置在键合物202 与第二镜面112之间以及键合物202远离第二镜面112一侧的外部周围。第三电极301和第四电极302可以用来对第一镜面111或第二镜面112的倾斜进行微调,因此对于第一镜面111和第二镜面112之间的距离的控制性更强。In this case, the first transparent substrate 101 and the second transparent substrate 102 may also be respectively provided with third electrodes 301 and fourth electrodes which are distributed around the outside of the first mirror surface 111 and the second mirror surface 112 and face each other. 302. Apply voltage to the third electrode 301 and the fourth electrode 302 respectively to form a capacitor-driven driver to fine-tune the distance between the first transparent substrate 101 and the second transparent substrate 102 to avoid the first transparent substrate 101 Or the second transparent substrate 102 may be warped under the driving of the first electrode and the second electrode. In a preferred embodiment, as shown in FIGS. 2 and 3, the third electrode 301 may be arranged at a position closer to the first mirror surface 111 relative to the elastic structure 201, that is, between the elastic structure 201 and the first mirror surface 111, It can also be arranged at a position farther away from the first mirror 111 relative to the elastic structure 201, that is, around the outside of the elastic structure 201 far away from the first mirror 111, that is, around the outside of the elastic structure 201. Correspondingly, the fourth electrode 302 can be arranged at a position closer to the second mirror 112 relative to the elastic structure 201, that is, between the bonding compound 202 and the second mirror 112, or can be arranged at a position farther away from the elastic structure 201. The position of the second mirror surface 112 is set on the outer periphery of the side of the bonding compound 202 far away from the second mirror surface 112, that is, around the outer periphery of the bonding compound 202. At this time, the third electrode 301 and the fourth electrode 302 are oppositely arranged on one of the two sides of the elastic structure 201 and the bonding compound 202. In other optional embodiments, the third electrode 301 and the fourth electrode 302 may also be arranged on both sides of the elastic structure 201 and the bonding compound 202. In this case, the third electrode 301 is arranged between the elastic structure 201 and the first mirror 111 and the outer periphery of the elastic structure 201 on the side away from the first mirror 111, and the fourth electrode 302 is arranged between the bonding compound 202 and the second mirror 111. Between 112 and the outer periphery of the bonding compound 202 on the side away from the second mirror 112. The third electrode 301 and the fourth electrode 302 can be used to fine-tune the tilt of the first mirror surface 111 or the second mirror surface 112, so the distance between the first mirror surface 111 and the second mirror surface 112 is more controllable.
在其他可选的实施例中,除了在弹性结构201的一边设置了第三电极301和第四电极302,在弹性结构的另一边还设置了第五电极303和第六电极304。第三电极301和第四电极302相对于弹性结构201更靠近第一镜面111或第二镜面112,并且第一透明衬底101和第二透明衬底102上还分别设置有分布在第一镜面111和第二镜面112的外部周围相互面对的第五电极303和第六电极304,第五电极303和第六电极304相对于弹性结构201更远离第一镜面111或第二镜面112。第三电极301、第四电极302以及第五电极303、第六电极304设置的位置和所施加的电压的大小与第一镜面111和第二镜面112之间的距离调整程度有关系。根据具体FPI器件的需求,可以灵活调整和设置第三电极301、第四电极302和第五电极303、第六电极304的位置。由此形成的FPI器件可以由电容方式驱动,并且光学镜面的制造和FPI器件的组装都兼容于标准化的微机械加工从而适合大批量生产。In other optional embodiments, in addition to providing the third electrode 301 and the fourth electrode 302 on one side of the elastic structure 201, the fifth electrode 303 and the sixth electrode 304 are also provided on the other side of the elastic structure. The third electrode 301 and the fourth electrode 302 are closer to the first mirror surface 111 or the second mirror surface 112 than the elastic structure 201, and the first transparent substrate 101 and the second transparent substrate 102 are respectively provided with the first mirror surface. The fifth electrode 303 and the sixth electrode 304 facing each other around the outer periphery of the 111 and the second mirror 112, and the fifth electrode 303 and the sixth electrode 304 are farther away from the first mirror 111 or the second mirror 112 relative to the elastic structure 201. The position of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 and the magnitude of the applied voltage are related to the adjustment degree of the distance between the first mirror surface 111 and the second mirror surface 112. According to the requirements of the specific FPI device, the positions of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 can be flexibly adjusted and set. The FPI device thus formed can be driven by a capacitive method, and the manufacture of the optical mirror surface and the assembly of the FPI device are compatible with standardized micro-machining and thus are suitable for mass production.
如图5所示,第一镜面111和第二镜面为112还可以是由硅、二氧化硅和硅叠加形成的分布式布拉格反射器。分布式布拉格反射器设置在第一透明衬底101和第二透明衬底102上可以增强镜面反射率。在此情况下,第一透明衬底101和第二透明衬底102上至少分别设置有分布在第一镜面111和第二镜面112的外部周围相互面对的第三电极301和第四电极302。第三电极301和第四电极302作为电容驱动的电极可以对第一镜面111和第二镜面112进行谐振调整,以获得所需波长的光。As shown in FIG. 5, the first mirror surface 111 and the second mirror surface 112 may also be a distributed Bragg reflector formed by superimposing silicon, silicon dioxide, and silicon. Distributed Bragg reflectors are arranged on the first transparent substrate 101 and the second transparent substrate 102 to enhance the specular reflectivity. In this case, at least the first transparent substrate 101 and the second transparent substrate 102 are respectively provided with third electrodes 301 and fourth electrodes 302 which are distributed around the outer periphery of the first mirror surface 111 and the second mirror surface 112 and face each other. . The third electrode 301 and the fourth electrode 302 are used as capacitor-driven electrodes to adjust the resonance of the first mirror 111 and the second mirror 112 to obtain light of a desired wavelength.
在具体实施例中,第三电极301可以设置相对于弹性结构201更靠近第一镜面111的位置,即设置在弹性结构201与第一镜面111之间,或者可以设置在相对于弹性结构201更远离第一镜面111的位置,即设置在弹性结构201远离第一镜面111一侧的外部周围,即在弹性结构201的外部周围。相应地,第四电极302可以设置相对于弹性结构201更靠近第二镜面112的位置,即设置在键合物202与第二镜面112之间,或者可以设置在相对于弹性结构201更远离第二镜面112的位置,即设置在键合物202远离第二镜面112一侧的外部周围,即在键合物202的外部周围。第三电极301和第四电极302相对设置在弹性结构201和键合物202的两侧中的其中一侧。In a specific embodiment, the third electrode 301 may be arranged at a position closer to the first mirror 111 relative to the elastic structure 201, that is, between the elastic structure 201 and the first mirror 111, or may be arranged closer to the elastic structure 201. The position far away from the first mirror surface 111 is set at the outer periphery of the side of the elastic structure 201 far away from the first mirror surface 111, that is, around the outer periphery of the elastic structure 201. Correspondingly, the fourth electrode 302 can be arranged at a position closer to the second mirror 112 relative to the elastic structure 201, that is, between the bonding compound 202 and the second mirror 112, or can be arranged at a position farther away from the elastic structure 201. The position of the second mirror surface 112 is set on the outer periphery of the side of the bonding compound 202 far away from the second mirror surface 112, that is, around the outer periphery of the bonding compound 202. The third electrode 301 and the fourth electrode 302 are oppositely arranged on one of the two sides of the elastic structure 201 and the bonding compound 202.
在其他可选的实施例中,除了在弹性结构201的一边设置了第三电极301和第四电极302,还可以在弹性结构的另一边设置第五电极303和第六电极304。如图5所示,第三电极301和第四电极302相对于弹性结构201更靠近第一镜面111或第二镜面112,并且第一透明衬底101和第二透明衬底102上还分别设置有分布在第一镜面111和第二镜面112的外部周围相互面对的第五电极303和第六电极304,第五电极303和第六电极304相对于弹性结构201更远离第一镜面111或第二镜面112。第三电极301、第四电极302以及第五电极303、第六电极304设置的位置和所施加的电压的大小与第一镜面111和第二镜面112之间的距离调整程度有关系。根据具体FPI器件的需求,可以灵活调整和设置第三电极301、第四电极302和第五电极303、第六电极304的位置。由此形成的FPI器件可以由电容方式驱动,并且光学镜面的制造和FPI器件的组装都兼容于标准化的微机械加工从而适合大批量生产。In other optional embodiments, in addition to providing the third electrode 301 and the fourth electrode 302 on one side of the elastic structure 201, the fifth electrode 303 and the sixth electrode 304 may also be provided on the other side of the elastic structure. As shown in FIG. 5, the third electrode 301 and the fourth electrode 302 are closer to the first mirror surface 111 or the second mirror surface 112 relative to the elastic structure 201, and the first transparent substrate 101 and the second transparent substrate 102 are respectively provided There are fifth electrodes 303 and sixth electrodes 304 distributed around the outer periphery of the first mirror surface 111 and the second mirror surface 112 facing each other. The fifth electrode 303 and the sixth electrode 304 are farther away from the first mirror surface 111 or the elastic structure 201. The second mirror 112. The position of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 and the magnitude of the applied voltage are related to the adjustment degree of the distance between the first mirror surface 111 and the second mirror surface 112. According to the requirements of the specific FPI device, the positions of the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 can be flexibly adjusted and set. The FPI device thus formed can be driven by a capacitive method, and the manufacture of the optical mirror surface and the assembly of the FPI device are compatible with standardized micro-machining and thus are suitable for mass production.
在具体的实施例中,第一镜面111和第二镜面112都可以采用等离子沉淀或化学气相沉淀等方式分别沉积在第一透明衬底101和第二透明衬底102上,然后通过刻蚀形成相关的图案。弹性结构201采用键合或刻蚀等方式形成在第一透明衬底101上。键合物202也是采用键合的方式设置在弹性结构201和第二透明衬底102上。键合的方式包括共晶键合、聚合物键合或阳极键合。共晶键合是采用金属作为过渡层从而实现硅-硅之间的键合,对表面要求不高,键合温度低、键合强度高;阳极键合具有键合温度低,与其他工艺相容性好,键合强度及稳定性高等优点,可用于硅/硅基片之间的键合、非硅材料与硅材料、以及玻璃、金属、半导体、陶瓷之间的互相键合。可针对实际的键合的表面工艺以及材料选择合适的键合方式实现镜面芯片的键合。在优选的实施例中,可以选择分别在第一透明衬底101和第二透明衬底102上分别沉积第一镜面111和第二镜面112,再分别在第一透明衬底101和第二透明衬底102上通过键合的方式设置弹性结构201和键合物202。再将设置有弹性结构201的第一透明衬底101和设置有键合物202的第二透明衬底102通过键合的方式组装在一起,最后通过划片形成包含若干硅薄膜的镜面芯片。In a specific embodiment, both the first mirror surface 111 and the second mirror surface 112 can be deposited on the first transparent substrate 101 and the second transparent substrate 102 by means of plasma precipitation or chemical vapor deposition, respectively, and then formed by etching Related patterns. The elastic structure 201 is formed on the first transparent substrate 101 by bonding or etching. The bonding compound 202 is also arranged on the elastic structure 201 and the second transparent substrate 102 in a bonding manner. The bonding method includes eutectic bonding, polymer bonding or anodic bonding. Eutectic bonding is the use of metal as a transition layer to achieve the bonding between silicon and silicon. The surface requirements are not high, the bonding temperature is low, and the bonding strength is high; anodic bonding has a low bonding temperature, which is comparable to other processes. It has the advantages of good capacitance, high bonding strength and stability, and can be used for bonding between silicon/silicon substrates, non-silicon materials and silicon materials, and mutual bonding between glass, metals, semiconductors, and ceramics. According to the actual bonding surface technology and materials, a suitable bonding method can be selected to realize the bonding of the mirror chip. In a preferred embodiment, you can choose to deposit the first mirror surface 111 and the second mirror surface 112 on the first transparent substrate 101 and the second transparent substrate 102 respectively, and then respectively deposit the first mirror surface 111 and the second mirror surface 112 on the first transparent substrate 101 and the second transparent substrate 102 respectively. An elastic structure 201 and a bonding compound 202 are provided on the substrate 102 by bonding. Then, the first transparent substrate 101 provided with the elastic structure 201 and the second transparent substrate 102 provided with the bonding compound 202 are assembled together by bonding, and finally a mirror chip containing several silicon thin films is formed by dicing.
在具体的实施例中,如图6和如图7所示,弹性结构201可以是设置在第一镜面111和第二镜面112的外部周围的环形结构,也可以是设置成具有一定图案的形状结 构。同样,第三电极301、第四电极302和第五电极303、第六电极304也可以设置在弹性结构201周围的环形结构,也可以设置成具有一定图案的形状结构。弹性结构201、第三电极301、第四电极302、第五电极303、第六电极304的位置和图案设置多样化以满足不同形态或不同功能的FPI器件的需求。在优选的实施例中,如图6所示,弹性结构201设置在第一镜面111和第二镜面112的外部周围的多个对称分布的圆形结构,第三电极301和第四电极302分别设置在弹性结构201外部周围的4个对称分布的圆形结构。In a specific embodiment, as shown in FIG. 6 and FIG. 7, the elastic structure 201 may be a ring structure arranged around the outer periphery of the first mirror surface 111 and the second mirror surface 112, or it may be arranged in a shape with a certain pattern. structure. Similarly, the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 may also be arranged in a ring structure around the elastic structure 201, or may be arranged in a shape structure with a certain pattern. The positions and patterns of the elastic structure 201, the third electrode 301, the fourth electrode 302, the fifth electrode 303, and the sixth electrode 304 are diversified to meet the requirements of FPI devices of different shapes or different functions. In a preferred embodiment, as shown in FIG. 6, the elastic structure 201 is provided on a plurality of symmetrically distributed circular structures around the outside of the first mirror surface 111 and the second mirror surface 112, and the third electrode 301 and the fourth electrode 302 are respectively Four symmetrically distributed circular structures are arranged around the outer periphery of the elastic structure 201.
本申请的实施例公开了一种可调光学滤波装置,包括相互键合的第一透明衬底和第二透明衬底,在第一透明衬底和第二透明衬底的相互面对的表面上分别设置有互相平行的第一镜面和第二镜面,第一透明衬底设置有分布在第一镜面的外部周围的弹性结构,弹性结构的远离第一透明衬底的一侧通过键合物与第二透明衬底键合在一起。衬底和镜面组成的镜面芯片与弹性结构通过分离且不同质的材料制成由电容驱动的FPI器件,在机械强度上满足FPI器件设计的要求,减小本征应力和形变,使得第一镜面和第二镜面保持极高的平整度,且不需要极厚的衬底,即使在器件工作中也能可以高平整度。镜面芯片和弹性结构的分离设置位FPI器件设计提供了更高的灵活性,可以采用更多不同的材料和工艺制作,并可以应用在不同尺寸的法玻腔器件中。光学镜面的制造和FPI器件的组装都兼容于标准化的微机械加工,因此适合大批量生产。The embodiment of the present application discloses a tunable optical filter device, which includes a first transparent substrate and a second transparent substrate bonded to each other, on the surfaces of the first transparent substrate and the second transparent substrate facing each other A first mirror surface and a second mirror surface parallel to each other are respectively provided on the upper surface, the first transparent substrate is provided with an elastic structure distributed around the outside of the first mirror surface, and the side of the elastic structure away from the first transparent substrate passes through the bonding compound Bonded with the second transparent substrate. The mirror chip composed of the substrate and the mirror surface and the elastic structure are made of FPI devices driven by capacitors through separate and different materials, which meet the requirements of FPI device design in terms of mechanical strength, reduce intrinsic stress and deformation, and make the first mirror surface It maintains extremely high flatness with the second mirror surface, and does not require an extremely thick substrate, and can achieve high flatness even during device operation. The separate setting of the mirror chip and the elastic structure provides higher flexibility in the design of FPI devices, which can be made with more different materials and processes, and can be applied to French glass cavity devices of different sizes. The manufacture of optical mirrors and the assembly of FPI devices are compatible with standardized micro-machining, so they are suitable for mass production.
以上描述了本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The specific implementation manners of this application are described above, but the protection scope of this application is not limited to this. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in this application, and they should all be covered Within the scope of protection of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.
在本申请的描述中,需要理解的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。措词‘包括’并不排除在权利要求未列出的元件或步骤的存在。元件前面的措词‘一’或‘一个’并不排除多个这样的元件的存在。在相互不同从属权利要求中记载某些措施的简 单事实不表明这些措施的组合不能被用于改进。在权利要求中的任何参考符号不应当被解释为限制范围。In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for It is convenient to describe the application and simplify the description, instead of indicating or implying that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore cannot be understood as a limitation of the application. The word'comprising' does not exclude the presence of elements or steps not listed in the claims. The wording'a' or'one' in front of an element does not exclude the existence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used for improvement. Any reference signs in the claims should not be construed as limiting the scope.

Claims (14)

  1. 一种可调光学滤波装置,其特征在于,包括第一透明衬底和第二透明衬底,在所述第一透明衬底和所述第二透明衬底的相互面对的表面上分别设置有互相平行的第一镜面和第二镜面,所述第一透明衬底设置有分布在所述第一镜面的外部周围的弹性结构,所述弹性结构的远离所述第一透明衬底的一侧通过键合物与第二透明衬底键合在一起。An adjustable optical filter device, characterized in that it comprises a first transparent substrate and a second transparent substrate, which are respectively arranged on the mutually facing surfaces of the first transparent substrate and the second transparent substrate There are a first mirror surface and a second mirror surface parallel to each other, the first transparent substrate is provided with an elastic structure distributed around the outside of the first mirror surface, and a part of the elastic structure is away from the first transparent substrate. The side is bonded to the second transparent substrate through a bonding compound.
  2. 根据权利要求1所述的可调光学滤波装置,其特征在于,所述弹性结构包括硅薄膜。The tunable optical filter device according to claim 1, wherein the elastic structure comprises a silicon film.
  3. 根据权利要求1所述的可调光学滤波装置,其特征在于,所述第一镜面和所述第二镜面由金属材料制成。The tunable optical filter device according to claim 1, wherein the first mirror surface and the second mirror surface are made of metal materials.
  4. 根据权利要求3所述的可调光学滤波装置,其特征在于,所述第一镜面和所述第二镜面分别作为电容驱动的第一电极和第二电极。The tunable optical filter device according to claim 3, wherein the first mirror surface and the second mirror surface respectively serve as a first electrode and a second electrode driven by a capacitor.
  5. 根据权利要求1所述的可调光学滤波装置,其特征在于,所述第一镜面和所述第二镜面为由硅、二氧化硅和硅叠加形成的分布式布拉格反射器。The tunable optical filter device according to claim 1, wherein the first mirror surface and the second mirror surface are distributed Bragg reflectors formed by superimposing silicon, silicon dioxide, and silicon.
  6. 根据权利要求1-5中任一所述的可调光学滤波装置,其特征在于,所述第一透明衬底和所述第二透明衬底上分别设置有分布在所述第一镜面和所述第二镜面的外部周围相互面对的第三电极和第四电极。The tunable optical filter device according to any one of claims 1 to 5, wherein the first transparent substrate and the second transparent substrate are respectively provided with distributions on the first mirror surface and the second transparent substrate. The third electrode and the fourth electrode face each other on the outer periphery of the second mirror surface.
  7. 根据权利要求6所述的可调光学滤波装置,其特征在于,所述第三电极和第四电极相对于所述弹性结构更靠近所述第一镜面或第二镜面。The tunable optical filter device according to claim 6, wherein the third electrode and the fourth electrode are closer to the first mirror surface or the second mirror surface relative to the elastic structure.
  8. 根据权利要求6所述的可调光学滤波装置,其特征在于,所述第三电极和第四电极相对于所述弹性结构更远离所述第一镜面或第二镜面。The tunable optical filter device according to claim 6, wherein the third electrode and the fourth electrode are farther away from the first mirror surface or the second mirror surface than the elastic structure.
  9. 根据权利要求6所述的可调光学滤波装置,其特征在于,所述第三电极和第四电极相对于所述弹性结构更靠近所述第一镜面或第二镜面,并且所述第一透明衬底和所述第二透明衬底上还分别设置有分布在所述第一镜面和所述第二镜面的外部周围相互面对的第五电极和第六电极,所述第五电极和所述第六电极相对于所述弹性结构更远离所述第一镜面或所述第二镜面。The tunable optical filter device according to claim 6, wherein the third electrode and the fourth electrode are closer to the first mirror surface or the second mirror surface relative to the elastic structure, and the first transparent The substrate and the second transparent substrate are respectively provided with fifth and sixth electrodes which are distributed around the outside of the first mirror surface and the second mirror surface and face each other. The sixth electrode is farther away from the first mirror surface or the second mirror surface than the elastic structure.
  10. 根据权利要求1所述的可调光学滤波装置,其特征在于,所述第一透明 衬底靠近所述弹性结构的一侧形成用以容纳所述弹性结构形变移动的腔体。The tunable optical filter device according to claim 1, wherein a side of the first transparent substrate close to the elastic structure forms a cavity for accommodating the deformation and movement of the elastic structure.
  11. 根据权利要求10所述的可调光学滤波装置,其特征在于,所述第一透明衬底靠近所述弹性结构的一侧设置有凹槽,所述弹性结构覆盖于所述凹槽内形成所述腔体。The tunable optical filter device according to claim 10, wherein a groove is provided on a side of the first transparent substrate close to the elastic structure, and the elastic structure covers the groove to form a groove.述cavity.
  12. 根据权利要求1所述的可调光学滤波装置,其特征在于,所述弹性结构和所述第一透明衬底通过键合的方式连接。The tunable optical filter device according to claim 1, wherein the elastic structure and the first transparent substrate are connected by bonding.
  13. 根据权利要求1或12所述的可调光学滤波装置,其特征在于,所述键合的方式包括共晶键合、聚合物键合或阳极键合。The tunable optical filter device according to claim 1 or 12, wherein the bonding method includes eutectic bonding, polymer bonding or anodic bonding.
  14. 根据权利要求1所述的可调光学滤波装置,其特征在于,所述第一透明衬底和所述第二透明衬底的材质包括玻璃或蓝宝石。The tunable optical filter device according to claim 1, wherein the material of the first transparent substrate and the second transparent substrate comprises glass or sapphire.
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