WO2021051386A1 - Ultrasonic cleaning device, and cleaning method and application thereof - Google Patents

Ultrasonic cleaning device, and cleaning method and application thereof Download PDF

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Publication number
WO2021051386A1
WO2021051386A1 PCT/CN2019/106986 CN2019106986W WO2021051386A1 WO 2021051386 A1 WO2021051386 A1 WO 2021051386A1 CN 2019106986 W CN2019106986 W CN 2019106986W WO 2021051386 A1 WO2021051386 A1 WO 2021051386A1
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cleaning device
ultrasonic cleaning
dielectric
base
cleaned
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PCT/CN2019/106986
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French (fr)
Chinese (zh)
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蔡飞燕
邹峰
夏向向
邱维宝
李永川
郑海荣
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深圳先进技术研究院
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Priority to PCT/CN2019/106986 priority Critical patent/WO2021051386A1/en
Publication of WO2021051386A1 publication Critical patent/WO2021051386A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

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  • This application relates to the technical field of ultrasonic cleaning, in particular to an ultrasonic cleaning device, cleaning method and application thereof.
  • the surfaces of precious metal materials, high-precision optical components, and semiconductor materials require regular maintenance and cleaning.
  • Conventional ultrasonic cleaning or high-frequency ultrasonic cleaning is usually used, that is, the cavitation and secondary effects of cavitation in the liquid are used to produce micro
  • the jet impact directly or indirectly affects the dirt attached to the surface of the object to be cleaned, so as to achieve the cleaning purpose of the dirt layer being dispersed, emulsified and peeled off.
  • the related-art ultrasonic cleaning device relies on the cavitation effect or the high-pressure direct-flow washing capability, which causes damage to the surface of the object to be cleaned.
  • the purpose of the embodiments of the present application is to provide an ultrasonic cleaning device, a cleaning method and an application thereof, aiming to solve the problem of damage to the surface of the object to be cleaned caused by the existing ultrasonic cleaning device relying on the cavitation effect for cleaning.
  • an ultrasonic cleaning device which includes a single-channel signal transmitter for transmitting ultrasonic waves, a single-channel transducer for electrically connecting with the single-channel signal transmitter, and a single-channel transducer provided in the single-channel.
  • a gradient spiral acoustic structure used to generate a vortex sound field at the transmitter end of the transducer and a water tank used to contain the cleaning liquid medium, the single-channel transducer and the gradient spiral acoustic structure are both placed in the water tank Inside and below the object to be cleaned.
  • the gradient spiral acoustic structure includes a base for connecting the single-channel transducer and a plurality of medium conducting columns with fan-shaped cross-sections for emitting vortex sound, each of the medium conducting columns
  • the height of each of the media conduction columns along the axis of the base is evenly arranged on the base with the central axis of the base as the center And increasing from the starting position in the circumferential direction of the base, where h n is the height of the current dielectric conduction column, n is the total number of each dielectric conduction column, and n n is the current dielectric conduction column Rank, h 0 is the preset height, m is the order of the vortex sound field.
  • the gradient spiral acoustic structure includes a base for connecting the single-channel transducer and a plurality of medium conduction column groups for emitting a vortex sound field, and the base includes a center axis of the base.
  • a number of fan-shaped placement areas are equally divided for the center, and each of the dielectric conductive column groups is symmetrically arranged in the corresponding fan-shaped placement area with the central axis of the base as the center, and each of the dielectric conductive column groups includes a plurality of conductive sub-pillars, each The height of the transmission sub-column along the axis of the base And increasing from the starting position in the circumferential direction of the base, where h n is the current height of the conductive sub-pillars, n is the total number of the conductive sub-pillars, and n n is the current of the conductive sub-pillars Rank, h 0 is the preset height.
  • each of the dielectric conductive columns is a resin dielectric conductive column
  • the preset height range of the resin dielectric conductive column is 2.5mm ⁇ h 0 ⁇ 4.5mm.
  • each of the dielectric conductive columns is a metallic dielectric conductive column
  • the preset height range of the metallic dielectric conductive column is 1.5mm ⁇ h 0 ⁇ 6.5mm.
  • the sound wave frequency range of the single-channel signal transmitter is greater than or equal to 200KHz and less than or equal to 100MHz.
  • the ultrasonic cleaning device further includes a fixing frame, which is suspended directly above the gradient spiral acoustic structure.
  • a cleaning method of the above-mentioned ultrasonic cleaning device includes the following steps:
  • the cleaning parameters are: the cleaning time range is 1min ⁇ t ⁇ 4h; the cleaning temperature range is 18°C ⁇ T ⁇ 80°C; the acoustic frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 200KHz and less than or equal to 100MHz.
  • the step of preprocessing the object to be cleaned includes cutting, grouping and pre-soaking.
  • the object to be cleaned and the gradient spiral acoustic structure of the ultrasonic cleaning device are immersed in the liquid cleaning medium, and the object to be cleaned is located in the gradient spiral acoustic structure of the ultrasonic cleaning device.
  • the surface of the object to be cleaned is perpendicular, parallel or at an angle to the sound wave emission direction of the gradient spiral acoustic structural part of the ultrasonic cleaning device.
  • the cleaning time range is 1h ⁇ t ⁇ 2h.
  • the cleaning temperature range is 30°C ⁇ T ⁇ 60°C.
  • the sound wave frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 1 MHz and less than or equal to 5 MHz.
  • an application of the above-mentioned ultrasonic cleaning device is provided for cleaning metals, optical components and semiconductor materials.
  • the ultrasonic cleaning device has the following working process: the single-channel signal transmitter emits ultrasonic sound waves, after passing through the single-channel transducer, the gradient spiral acoustic structure is emitted to the outside A vortex sound field is formed.
  • the vortex sound field has a shear force perpendicular to the emission direction.
  • the shear force of the vortex sound field is used to act on the surface of the object to be cleaned for cleaning, so as to avoid cavitation damage caused by cavitation.
  • the propagation direction must be parallel to the surface of the object to be cleaned in order to obtain the cleaning effect.
  • the ultrasonic cleaning device provided in the present application satisfies multiple cleaning angles, and limits the spatial orientation of the object to be cleaned. , Can make the object to be cleaned get better cleaning effect from multiple angles, avoid the original limitation, and make it more feasible in practical application.
  • FIG. 1 is a schematic structural diagram of an ultrasonic cleaning device provided by an embodiment of the present application
  • FIG. 2 is a schematic diagram of cleaning the vortex sound field generated by the ultrasonic cleaning device provided by an embodiment of the present application
  • FIG. 3 is a schematic structural diagram of a gradient spiral acoustic structure of an ultrasonic cleaning device provided by an embodiment of the present application;
  • FIG. 4 is a front view of a gradient spiral acoustic structure of an ultrasonic cleaning device provided by an embodiment of the present application;
  • FIG. 5 is another front view of the gradient spiral acoustic structure of the ultrasonic cleaning device provided by an embodiment of the present application.
  • FIG. 6 is a schematic diagram of the phase of the ultrasonic sound waves of the ultrasonic cleaning device provided by an embodiment of the present application changing with height after passing through the resin medium conductive columns;
  • FIG. 7 is a comparison diagram of an ultrasonic cleaning device used for cleaning glass sheets according to another embodiment of the present application.
  • FIG. 8 is a comparison diagram of an ultrasonic cleaning device used for cleaning copper sheets according to another embodiment of the present application.
  • FIG. 9 is another structural schematic diagram of the gradient spiral acoustic structure of the ultrasonic cleaning device provided by an embodiment of the present application.
  • the ultrasonic cleaning device provided by the embodiment of the present application includes a single-channel signal transmitter 10 for transmitting ultrasonic waves, and a single-channel transducer 20 for electrically connecting with the single-channel signal transmitter 10
  • a gradient spiral acoustic structure 30 for generating a vortex sound field and a water tank 40 for containing the cleaning liquid medium are provided at the emitting end of the single-channel transducer 20.
  • the single-channel transducer 20 and the gradient spiral acoustic structure 30 are both placed in the sink 40 and below the object to be cleaned, and the single-channel transducer 20 and the gradient spiral acoustic structure 30 are both immersed in the cleaning liquid medium. It is understandable that the ultrasonic sound wave forms a vortex sound field after passing through the gradient spiral acoustic structure 30, and the vortex sound field provides a shear force in the cleaning liquid medium to act on the surface of the object to be cleaned.
  • the working process of the ultrasonic cleaning device is as follows: the single-channel signal transmitter 10 emits ultrasonic sound waves, and after passing through the single-channel transducer 20, the gradient spiral acoustic structure 30 emits to the outside to form a vortex sound field,
  • the vortex sound field has a shear force F perpendicular to the emission direction, and the shear force F of the vortex sound field is used to act on the surface of the object to be cleaned for cleaning, so as to avoid cavitation damage caused by cavitation.
  • the propagation direction must be parallel to the surface of the object to be cleaned in order to obtain the cleaning effect.
  • the ultrasonic cleaning device provided in the present application satisfies multiple cleaning angles, and limits the spatial orientation of the object to be cleaned. , Can make the object to be cleaned get better cleaning effect from multiple angles, avoid the original limitation, and make it more feasible in practical application.
  • the gradient spiral acoustic structure 30 includes a base 31 with a circular cross-section for connecting the single-channel transducer 20 and a plurality of cross-sections for emitting vortex sound.
  • a medium conductive column 32 in a sector shape. Understandably, one end of the base 31 is used to connect the single-channel transducer 20, and the other end is used to connect the dielectric conductive columns 32a.
  • the dielectric conductive columns 32a are equally arranged on the base 31 with the center axis of the base 31 as the center. It can be understood that in the radial direction of the base 31, the cross-sectional areas of the dielectric conductive columns 32a are equal.
  • each dielectric conducting column 32a along the axis of the base 31 And the starting position increases in sequence along the circumferential direction of the base 31. It can be understood that starting from the initial dielectric conducting column 32, along the circumferential direction of the base 31, the height of each dielectric conducting column 32a increases in sequence according to the above formula until the end The dielectric conduction column 32a ends.
  • h n is the height of the current dielectric conduction column 32a
  • n is the total number of each dielectric conduction column 32a
  • n n is the rank of the current dielectric conduction column 32a
  • h 0 is the preset height
  • m is the order of the vortex sound field .
  • the working principle of the gradient spiral acoustic structure 30 is as follows: Because the propagation speed of ultrasonic sound waves in different media is different, that is, the propagation speed in the liquid transmission medium is different from the propagation speed in the fixed medium. Therefore, when passing through media of different heights, When conducting the column 32a, the ultrasonic sound wave enters the liquid medium in turn according to the height gradient of each medium conducting column 32a to achieve extended emission, that is, passing through the medium conducting column 32a with a shorter height, then enters the liquid medium first.
  • the ultrasonic sound waves output by the two dielectric conductive columns 32a achieve a phase difference, and finally the phase field of the ultrasonic sound wave makes a circle around the central axis of the base 31 to have a phase difference change of 2m ⁇ , that is, an m-order vortex sound field is finally obtained.
  • the number of dielectric conductive columns 32 can be increased or decreased.
  • each dielectric conductive pillar 32a when the number of dielectric conductive pillars 32a is close to positive infinity, the heights of adjacent dielectric conductive pillars 32a are close, that is, a smooth transitional connection is formed. At this time, each dielectric conductive pillar 32a forms a center along the base. A spiral body that spirally rises in the axial direction, and at the same time, the spiral body can also generate a vortex sound field.
  • the gradient spiral acoustic structure 30 includes a base 31 with a circular cross-section for connecting a single-channel transducer, and a plurality of dielectric conductive column groups 32b for emitting a vortex sound field.
  • the base 31 includes a number of fan-shaped placement areas 31a that are equally divided around the center axis of the base.
  • Each dielectric conductive column group 32b is symmetrically arranged in the corresponding fan-shaped placement area 31a with the center axis of the base 31 as the center.
  • Each dielectric conductive column group 32b includes a plurality of conductive Sub-pillar 32b1, the height of each transmission sub-pillar 32b1 along the axis of the base And from the starting position in the circumferential direction of the base, h n is the height of the current conductive sub-pillars 32b1, n is the total number of the conductive sub-pillars 32b1, n n is the rank of the current conductive sub-pillars 32b1, h 0 Is the preset height.
  • each group of dielectric conductive column groups 32b corresponds to a first-order vortex sound field. It can be understood that the number of dielectric conductive column groups 32b is the same as the order of the vortex sound field.
  • the heights of adjacent conductive sub-pillars 32b1 are close, that is, a smooth transitional connection is formed.
  • the column 32b1 forms a spiral body that spirally rises in the direction of the central axis of the base, and at the same time, the spiral body can also generate a vortex sound field.
  • each dielectric conductive column 32 is a resin dielectric conductive column, and the preset height range of the resin dielectric conductive column is 2.5mm ⁇ h 0 ⁇ 4.5mm. Understandably, different transmission media have different transmission speeds of ultrasonic sound waves, and at the same time, it will also affect the order of the vortex sound field. Please refer to Figure 6.
  • each dielectric conductive column 32 is a metallic dielectric conductive column, and the preset height range of the metallic dielectric conductive column is 1.5mm ⁇ h 0 ⁇ 6.5mm. It is understandable that different transmission media have different preset height ranges that satisfy the m-order vortex sound field.
  • the sound wave frequency range of the single-channel signal transmitter 10 is greater than or equal to 200 KHz and less than or equal to 100 MHz. Understandably, the sound wave frequency of the single-channel signal transmitter 10 may be 200KHz, 500KHz, 1000KHz, 1MHz, 2MHz, 5MHz, 10MHz, 20MHz, 50MHz, 75MHz, 90MHz, 100MHz.
  • the ultrasonic cleaning device further includes a fixing frame 50, and the fixing frame 50 is suspended directly above the gradient spiral acoustic structure 30.
  • the fixing frame 50 is used to place the object to be cleaned, and when the object to be cleaned is placed on the fixing frame 50, the surface to be cleaned is perpendicular to the direction of emission of the ultrasonic sound wave of the gradient spiral acoustic structure 30, thereby obtaining Better cleaning effect.
  • the present application also provides a cleaning method of the above-mentioned ultrasonic cleaning device, the steps of which include the following:
  • Step 1 Pre-treat the objects to be cleaned
  • Step 2 Immerse the object to be cleaned and the gradient spiral acoustic structure of the ultrasonic cleaning device in the liquid cleaning medium, and the object to be cleaned is located directly above the gradient spiral acoustic structure of the ultrasonic cleaning device;
  • the cleaning parameters are: the cleaning time range is 10min ⁇ t ⁇ 4h; the cleaning temperature range is 18°C ⁇ T ⁇ 40°C; the acoustic frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 200KHz and less than or equal to 100MHz .
  • the step of pre-processing the object to be cleaned includes cutting, grouping, and pre-soaking.
  • the copper sheet to be cleaned is cut into a square sheet with a length of 3 cm * 0.8 cm in width, and divided into a control group and a test group, and both the control group and the test group are immersed in sewage.
  • the surface of the object to be cleaned is perpendicular, parallel or at an angle to the sound wave emission direction of the gradient spiral acoustic structure of the ultrasonic cleaning device. Since the vortex sound field generates shearing force along the direction perpendicular to the emission direction, the cleaning effect is best when the surface of the object to be cleaned is perpendicular to the emission direction of the sound wave.
  • the cleaning time range is 1h ⁇ t ⁇ 2h.
  • the cleaning temperature range is 30°C ⁇ T ⁇ 60°C.
  • the sound wave frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 1 MHz and less than or equal to 5 MHz.
  • Figure 7(a) is a schematic diagram of the glass sheet before cleaning
  • Figure 7(b) is a schematic diagram of the glass sheet in the ultrasonic cleaning device for 10min cleaning time and 25°C cleaning temperature. You can see the cleaning The surface of the back glass sheet is smooth and flawless.
  • Figure 8(a) is a schematic diagram of the copper sheet before cleaning
  • Figure 8(b) is a schematic diagram of the copper sheet in the ultrasonic cleaning device for 2h cleaning time and 60°C cleaning temperature. Compare before and after cleaning, you can see There is no trace of cavitation erosion on the surface of the copper sheet.
  • This application also provides an application of the above-mentioned ultrasonic cleaning device, which is used for cleaning metals, optical elements and semiconductor materials. Since metals, optical components, and semiconductor materials all have high requirements on the smoothness and flatness of their surfaces, the use of conventional ultrasonic cleaning is prone to cavitation effects, causing the problem of cavitation on the surface.

Abstract

An ultrasonic cleaning device, and a cleaning method and an application thereof. The ultrasonic cleaning device comprises a single-channel signal transmitter (10), a single-channel transducer (20), a gradient spiral sound structure member (30) disposed on a transmitting end of the single-channel transducer (20) and configured to generate a vortex sound field, and a water tank (40) configured to contain a cleaning liquid medium. Both the single-channel signal transmitter (10) and the gradient spiral sound structure member (30) are disposed in the water tank (40) and located below an object to be cleaned. The vortex sound field generated by the device has a shear force perpendicular to a transmitting direction, and therefore, cavitation damage caused by cavitation can be avoided.

Description

超声清洗装置、清洗方法及其应用Ultrasonic cleaning device, cleaning method and application 技术领域Technical field
本申请涉及超声清洗技术领域,具体涉及一种超声清洗装置、清洗方法及其应用。This application relates to the technical field of ultrasonic cleaning, in particular to an ultrasonic cleaning device, cleaning method and application thereof.
背景技术Background technique
贵重金属材料、高精度光学元件以及半导体材料等物品的表面需要定期维护清洗,通常采用常规超声清洗或高频超声清洗,即利用超声波在液体中的空化作用和空化二级效应产生的微射冲击对附着在待清洁对象表面上的污物进行直接或间接的作用,以达到污物层被分散、乳化以及剥离的清洗目的。The surfaces of precious metal materials, high-precision optical components, and semiconductor materials require regular maintenance and cleaning. Conventional ultrasonic cleaning or high-frequency ultrasonic cleaning is usually used, that is, the cavitation and secondary effects of cavitation in the liquid are used to produce micro The jet impact directly or indirectly affects the dirt attached to the surface of the object to be cleaned, so as to achieve the cleaning purpose of the dirt layer being dispersed, emulsified and peeled off.
然而,相关技术的超声清洗装置依赖空化效应或是高压的直进流冲洗能力,这样导致待清洁对象的表面出现损伤。However, the related-art ultrasonic cleaning device relies on the cavitation effect or the high-pressure direct-flow washing capability, which causes damage to the surface of the object to be cleaned.
技术问题technical problem
本申请实施例的目的在于:提供一种超声清洗装置、清洗方法及其应用,旨在解决现有的超声清洗装置依赖空化效应进行清洗所导致的待清洁对象的表面出现损伤的问题。The purpose of the embodiments of the present application is to provide an ultrasonic cleaning device, a cleaning method and an application thereof, aiming to solve the problem of damage to the surface of the object to be cleaned caused by the existing ultrasonic cleaning device relying on the cavitation effect for cleaning.
技术解决方案Technical solutions
为解决上述技术问题,本申请实施例采用的技术方案是:In order to solve the above technical problems, the technical solutions adopted in the embodiments of this application are:
第一方面,提供了一种超声清洗装置,包括用于发射超声波的单通道信号发射器、用于与所述单通道信号发射器电性连接的单通道换能器、设于所述单通道换能器的发射端的用于产生涡旋声场的梯度螺旋声结构件以及用于盛放清洗液体介质的水槽,所述单通道换能器和所述梯度螺旋声结构件均置于所述 水槽内且位于待清洁对象的下方。In a first aspect, an ultrasonic cleaning device is provided, which includes a single-channel signal transmitter for transmitting ultrasonic waves, a single-channel transducer for electrically connecting with the single-channel signal transmitter, and a single-channel transducer provided in the single-channel. A gradient spiral acoustic structure used to generate a vortex sound field at the transmitter end of the transducer and a water tank used to contain the cleaning liquid medium, the single-channel transducer and the gradient spiral acoustic structure are both placed in the water tank Inside and below the object to be cleaned.
在一个实施例中,所述梯度螺旋声结构件包括用于连接所述单通道换能器的底座以及若干用于发射涡旋声的且截面呈扇形的介质传导柱,各所述介质传导柱以所述底座中轴线为中心均分设置于所述底座上,各所述介质传导柱沿底座轴线方向的高度
Figure PCTCN2019106986-appb-000001
且由起始位沿所述底座周向方向依次递增,其中,h n为当前所述介质传导柱的高度,n为各所述介质传导柱的总数,n n为当前所述介质传导柱的排位,h 0为预设高度,m为涡旋声场的阶数。
In one embodiment, the gradient spiral acoustic structure includes a base for connecting the single-channel transducer and a plurality of medium conducting columns with fan-shaped cross-sections for emitting vortex sound, each of the medium conducting columns The height of each of the media conduction columns along the axis of the base is evenly arranged on the base with the central axis of the base as the center
Figure PCTCN2019106986-appb-000001
And increasing from the starting position in the circumferential direction of the base, where h n is the height of the current dielectric conduction column, n is the total number of each dielectric conduction column, and n n is the current dielectric conduction column Rank, h 0 is the preset height, m is the order of the vortex sound field.
在一个实施例中,所述介质传导柱的数量为八个,各所述介质传导柱的高度依次为
Figure PCTCN2019106986-appb-000002
以及h 8=h 0
In an embodiment, the number of the dielectric conductive pillars is eight, and the height of each dielectric conductive pillar is sequentially
Figure PCTCN2019106986-appb-000002
And h 8 =h 0 .
在一个实施例中,所述介质传导柱的数量为十二个,各所述介质传导柱的高度依次为
Figure PCTCN2019106986-appb-000003
Figure PCTCN2019106986-appb-000004
以及h 12=h 0
In an embodiment, the number of the dielectric conduction pillars is twelve, and the height of each dielectric conduction pillar is sequentially
Figure PCTCN2019106986-appb-000003
Figure PCTCN2019106986-appb-000004
And h 12 =h 0 .
在一个实施例中,所述梯度螺旋声结构件包括用于连接所述单通道换能器的底座以及若干用于发射涡旋声场的介质传导柱组,所述底座包括以所述底座中轴线为中心均分设置若干扇形放置区,各所述介质传导柱组以所述底座中轴线为中心对称设置于对应的所述扇形放置区,各所述介质传导柱组包括若干传导子柱,各所述传动子柱沿底座轴线方向的高度
Figure PCTCN2019106986-appb-000005
且由起始位沿所述底座周向方向依次递增,其中,h n为当前所述传导子柱的高度,n为各所述传导子柱的总数,n n为当前所述传导子柱的排位,h 0为预设高度。
In one embodiment, the gradient spiral acoustic structure includes a base for connecting the single-channel transducer and a plurality of medium conduction column groups for emitting a vortex sound field, and the base includes a center axis of the base. A number of fan-shaped placement areas are equally divided for the center, and each of the dielectric conductive column groups is symmetrically arranged in the corresponding fan-shaped placement area with the central axis of the base as the center, and each of the dielectric conductive column groups includes a plurality of conductive sub-pillars, each The height of the transmission sub-column along the axis of the base
Figure PCTCN2019106986-appb-000005
And increasing from the starting position in the circumferential direction of the base, where h n is the current height of the conductive sub-pillars, n is the total number of the conductive sub-pillars, and n n is the current of the conductive sub-pillars Rank, h 0 is the preset height.
在一个实施例中,所述底座包括四个扇形放置区,所述介质传导柱组的数量为四个,每个所述介质传导柱组包括三个所述传导子柱,每一所述扇形放置区内各所述传导子柱的高度依次为
Figure PCTCN2019106986-appb-000006
以及h 3=h 0
In one embodiment, the base includes four fan-shaped placement areas, the number of dielectric conductive column groups is four, and each dielectric conductive column group includes three conductive sub-pillars, and each fan-shaped The height of each of the conductive sub-pillars in the placement area is
Figure PCTCN2019106986-appb-000006
And h 3 =h 0 .
在一个实施例中,各所述介质传导柱为树脂介质传导柱,所述树脂介质传导柱的预设高度范围为2.5mm≤h 0≤4.5mm。 In one embodiment, each of the dielectric conductive columns is a resin dielectric conductive column, and the preset height range of the resin dielectric conductive column is 2.5mm≤h 0 ≤4.5mm.
在一个实施例中,各所述介质传导柱为金属介质传导柱,所述金属介质传导柱的预设高度范围为1.5mm≤h 0≤6.5mm。 In one embodiment, each of the dielectric conductive columns is a metallic dielectric conductive column, and the preset height range of the metallic dielectric conductive column is 1.5mm≤h 0 ≤6.5mm.
在一个实施例中,所述单通道信号发射器的声波频率范围为大于等于200KHz小于等于100MHz。In an embodiment, the sound wave frequency range of the single-channel signal transmitter is greater than or equal to 200KHz and less than or equal to 100MHz.
在一个实施例中,所述超声清洗装置还包括固定架,所述固定架悬于所述梯度螺旋声结构件的正上方。In an embodiment, the ultrasonic cleaning device further includes a fixing frame, which is suspended directly above the gradient spiral acoustic structure.
第二方面,提供了一种上述超声清洗装置的清洗方法,所述清洗方法包括如下步骤:In a second aspect, a cleaning method of the above-mentioned ultrasonic cleaning device is provided, and the cleaning method includes the following steps:
预处理待清洁对象;Pre-treat the objects to be cleaned;
将待清洁对象和所述超声清洗装置的梯度螺旋声结构件浸没于液体清洗介质中,并且,待清洁对象位于所述所述超声清洗装置的梯度螺旋声结构件的正上方;Immersing the object to be cleaned and the gradient spiral acoustic structure of the ultrasonic cleaning device in the liquid cleaning medium, and the object to be cleaned is located directly above the gradient spiral acoustic structure of the ultrasonic cleaning device;
清洗参数为:清洗时间范围为1min≤t≤4h;清洗温度范围为18℃≤T≤80℃;所述超声清洗装置的单通道信号发射器的声波频率范围为大于等于200KHz且小于等于100MHz。The cleaning parameters are: the cleaning time range is 1min≤t≤4h; the cleaning temperature range is 18°C≤T≤80°C; the acoustic frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 200KHz and less than or equal to 100MHz.
在一个实施例中,所述预处理待清洁对象的步骤包括裁剪、分组以及提前浸泡。In one embodiment, the step of preprocessing the object to be cleaned includes cutting, grouping and pre-soaking.
在一个实施例中,在所述将待清洁对象和所述超声清洗装置的梯度螺旋声结构件浸没于液体清洗介质中,并且,待清洁对象位于所述所述超声清洗装置的梯度螺旋声结构件的正上方中,待清洁对象的表面与所述所述超声清洗装置的梯度螺旋声结构件的声波发射方向相垂直、平行或呈夹角。In one embodiment, the object to be cleaned and the gradient spiral acoustic structure of the ultrasonic cleaning device are immersed in the liquid cleaning medium, and the object to be cleaned is located in the gradient spiral acoustic structure of the ultrasonic cleaning device. Right above the part, the surface of the object to be cleaned is perpendicular, parallel or at an angle to the sound wave emission direction of the gradient spiral acoustic structural part of the ultrasonic cleaning device.
在一个实施例中,所述清洗时间范围为1h≤t≤2h。In one embodiment, the cleaning time range is 1h≤t≤2h.
在一个实施例中,所述清洗温度范围为30℃≤T≤60℃。In an embodiment, the cleaning temperature range is 30°C≤T≤60°C.
在一个实施例中,所述超声清洗装置的单通道信号发射器的声波频率范围为大于等于1MHz且小于等于5MHz。In one embodiment, the sound wave frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 1 MHz and less than or equal to 5 MHz.
第三方面,提供了一种上述超声清洁装置的应用,用于清洗金属、光学元件以及半导体材料。In a third aspect, an application of the above-mentioned ultrasonic cleaning device is provided for cleaning metals, optical components and semiconductor materials.
本申请实施例提供的超声清洗装置的有益效果在于:超声清洗装置,其工作过程如下:单通道信号发射器发出超声声波,经过单通道换能器后,在由梯度螺旋声结构件发射至外部形成涡旋声场,涡旋声场具有垂直于发射方向的剪切力,利用涡旋声场的剪切力作用于待清洁对象表面进行清洁,这样,避免空化作用所带来的空蚀损害。同时,相较于常规的高频超声声波的传播方向必须与待清洁对象的表面平行,才能获得清洁效果,本申请提供的超声清洗装置满足多个清洁角度,在限制待清洗物品的空间方位时,能够使得待清洗物在多个角度都得到更好的清洗效果,避免了原有的局限性,使得在实际应用中更具可行性。The beneficial effects of the ultrasonic cleaning device provided by the embodiments of the application are: the ultrasonic cleaning device has the following working process: the single-channel signal transmitter emits ultrasonic sound waves, after passing through the single-channel transducer, the gradient spiral acoustic structure is emitted to the outside A vortex sound field is formed. The vortex sound field has a shear force perpendicular to the emission direction. The shear force of the vortex sound field is used to act on the surface of the object to be cleaned for cleaning, so as to avoid cavitation damage caused by cavitation. At the same time, compared to the conventional high-frequency ultrasonic sound wave, the propagation direction must be parallel to the surface of the object to be cleaned in order to obtain the cleaning effect. The ultrasonic cleaning device provided in the present application satisfies multiple cleaning angles, and limits the spatial orientation of the object to be cleaned. , Can make the object to be cleaned get better cleaning effect from multiple angles, avoid the original limitation, and make it more feasible in practical application.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments or exemplary technical descriptions. Obviously, the accompanying drawings in the following description are only of the present application. For some embodiments, those of ordinary skill in the art can obtain other drawings based on these drawings without creative work.
图1是本申请一实施例提供的超声清洗装置的结构示意图;FIG. 1 is a schematic structural diagram of an ultrasonic cleaning device provided by an embodiment of the present application;
图2是本申请一实施例提供的超声清洗装置产生的涡旋声场的清洗示意图;2 is a schematic diagram of cleaning the vortex sound field generated by the ultrasonic cleaning device provided by an embodiment of the present application;
图3是本申请一实施例提供的超声清洗装置的梯度螺旋声结构件的结构示意图;3 is a schematic structural diagram of a gradient spiral acoustic structure of an ultrasonic cleaning device provided by an embodiment of the present application;
图4是本申请一实施例提供的超声清洗装置的梯度螺旋声结构件的主视图;4 is a front view of a gradient spiral acoustic structure of an ultrasonic cleaning device provided by an embodiment of the present application;
图5是本申请一实施例提供的超声清洗装置的梯度螺旋声结构件的另一主视图;5 is another front view of the gradient spiral acoustic structure of the ultrasonic cleaning device provided by an embodiment of the present application;
图6是本申请一实施例提供的超声清洗装置的超声声波通过各树脂介质传导柱后出射相位随高度变化的示意图;FIG. 6 is a schematic diagram of the phase of the ultrasonic sound waves of the ultrasonic cleaning device provided by an embodiment of the present application changing with height after passing through the resin medium conductive columns;
图7是本申请另一实施例提供的超声清洗装置用于清洗玻璃片的对照图;FIG. 7 is a comparison diagram of an ultrasonic cleaning device used for cleaning glass sheets according to another embodiment of the present application;
图8是本申请另一实施例提供的超声清洗装置用于清洗铜片的对照图;FIG. 8 is a comparison diagram of an ultrasonic cleaning device used for cleaning copper sheets according to another embodiment of the present application;
图9是本申请一实施例提供的超声清洗装置的梯度螺旋声结构件的另一结构示意图。FIG. 9 is another structural schematic diagram of the gradient spiral acoustic structure of the ultrasonic cleaning device provided by an embodiment of the present application.
本发明的实施方式Embodiments of the present invention
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本申请。In order to make the purpose, technical solutions, and advantages of this application clearer, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, and are not used to limit the present application.
需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件,它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。术语“第 一”、“第二”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that when a component is referred to as being "fixed on" or "installed on" another component, it can be directly on the other component or indirectly on the other component. When a component is said to be "connected" to another component, it can be directly or indirectly connected to the other component. The terms "upper", "lower", "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for ease of description, and do not indicate or imply the device referred to. Or the element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present application. For those of ordinary skill in the art, the specific meaning of the above terms can be understood according to specific conditions. The terms "first" and "second" are only used for ease of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" means two or more than two, unless otherwise specifically defined.
为了说明本申请的技术方案,以下结合具体附图及实施例进行详细说明。In order to illustrate the technical solutions of the present application, detailed descriptions are given below in conjunction with specific drawings and embodiments.
请参考图1和图2,本申请实施例提供的超声清洗装置,包括用于发射超声波的单通道信号发射器10、用于与单通道信号发射器10电性连接的单通道换能器20、设于单通道换能器20的发射端的用于产生涡旋声场的梯度螺旋声结构件30以及用于盛放清洗液体介质的水槽40。单通道换能器20和梯度螺旋声结构件30均置于水槽40内且位于待清洁对象的下方,单通道换能器20和梯度螺旋声结构件30均浸没于清洗液体介质中。可以理解地,超声声波通过梯度螺旋声结构件30后形成涡旋声场,涡旋声场在清洗液体介质中提供剪切力作用于待清洗对象表面。1 and 2, the ultrasonic cleaning device provided by the embodiment of the present application includes a single-channel signal transmitter 10 for transmitting ultrasonic waves, and a single-channel transducer 20 for electrically connecting with the single-channel signal transmitter 10 A gradient spiral acoustic structure 30 for generating a vortex sound field and a water tank 40 for containing the cleaning liquid medium are provided at the emitting end of the single-channel transducer 20. The single-channel transducer 20 and the gradient spiral acoustic structure 30 are both placed in the sink 40 and below the object to be cleaned, and the single-channel transducer 20 and the gradient spiral acoustic structure 30 are both immersed in the cleaning liquid medium. It is understandable that the ultrasonic sound wave forms a vortex sound field after passing through the gradient spiral acoustic structure 30, and the vortex sound field provides a shear force in the cleaning liquid medium to act on the surface of the object to be cleaned.
本申请实施例提供的超声清洗装置,其工作过程如下:单通道信号发射器10发出超声声波,经过单通道换能器20后,在由梯度螺旋声结构件30发射至外部形成涡旋声场,涡旋声场具有垂直于发射方向的剪切力F,利用涡旋声场的剪切力F作用于待清洁对象表面进行清洁,这样,避免空化作用所带来的空蚀损害。同时,相较于常规的高频超声声波的传播方向必须与待清洁对象的表面平行,才能获得清洁效果,本申请提供的超声清洗装置满足多个清洁角度,在限制待清洗物品的空间方位时,能够使得待清洗物在多个角度都得到更好的清洗效果,避免了原有的局限性,使得在实际应用中更具可行性。The working process of the ultrasonic cleaning device provided by the embodiment of the present application is as follows: the single-channel signal transmitter 10 emits ultrasonic sound waves, and after passing through the single-channel transducer 20, the gradient spiral acoustic structure 30 emits to the outside to form a vortex sound field, The vortex sound field has a shear force F perpendicular to the emission direction, and the shear force F of the vortex sound field is used to act on the surface of the object to be cleaned for cleaning, so as to avoid cavitation damage caused by cavitation. At the same time, compared to the conventional high-frequency ultrasonic sound wave, the propagation direction must be parallel to the surface of the object to be cleaned in order to obtain the cleaning effect. The ultrasonic cleaning device provided in the present application satisfies multiple cleaning angles, and limits the spatial orientation of the object to be cleaned. , Can make the object to be cleaned get better cleaning effect from multiple angles, avoid the original limitation, and make it more feasible in practical application.
请参考图1至图4,在本实施例中,梯度螺旋声结构件30包括用于连接单通道换能器20的且截面呈圆形的底座31以及若干用于发射涡旋声的且截面呈扇形的介质传导柱32。可以理解地,底座31的一端用于连接单通道换能器 20,其另一端则是用于连接各介质传导柱32a。各介质传导柱32a以底座31中轴线为中心均分设置于底座31上,可以理解地,在底座31的径向方向上,各介质传导柱32a的截面面积均相等。各介质传导柱32a沿底座31轴线方向的高度
Figure PCTCN2019106986-appb-000007
且由起始位沿底座31周向方向依次递增,可以理解地,由起始的介质传导柱32开始,沿底座31周向方向,各介质传导柱32a的高度按照上述公式依次递增,直至末尾的介质传导柱32a结束。其中,h n为当前介质传导柱32a的高度,n为各介质传导柱32a的总数,n n为当前介质传导柱32a的排位,h 0为预设高度,m为涡旋声场的阶数。梯度螺旋声结构件30的工作原如下:由于超声声波在不同介质中的传播速度不同,即在液体传输介质中的传播速度与固定介质中的传播速度不相同,因此,在通过不同高度的介质传导柱32a时,超声声波则依据各介质传导柱32a的高度梯度依次进入液体介质中,实现延伸发射,即经过高度较矮的介质传导柱32a,则最先进入液体介质中,这样,由每个介质传导柱32a输出的超声声波之间实现相位差,并且,最终使得超声声波的相位场绕底座31的中轴线一周而拥有2mπ的相位差变化,即最终获得一个m阶的涡旋声场。当m=1时,则得到一阶涡旋声场。
Please refer to FIGS. 1 to 4, in this embodiment, the gradient spiral acoustic structure 30 includes a base 31 with a circular cross-section for connecting the single-channel transducer 20 and a plurality of cross-sections for emitting vortex sound. A medium conductive column 32 in a sector shape. Understandably, one end of the base 31 is used to connect the single-channel transducer 20, and the other end is used to connect the dielectric conductive columns 32a. The dielectric conductive columns 32a are equally arranged on the base 31 with the center axis of the base 31 as the center. It can be understood that in the radial direction of the base 31, the cross-sectional areas of the dielectric conductive columns 32a are equal. The height of each dielectric conducting column 32a along the axis of the base 31
Figure PCTCN2019106986-appb-000007
And the starting position increases in sequence along the circumferential direction of the base 31. It can be understood that starting from the initial dielectric conducting column 32, along the circumferential direction of the base 31, the height of each dielectric conducting column 32a increases in sequence according to the above formula until the end The dielectric conduction column 32a ends. Among them, h n is the height of the current dielectric conduction column 32a, n is the total number of each dielectric conduction column 32a, n n is the rank of the current dielectric conduction column 32a, h 0 is the preset height, and m is the order of the vortex sound field . The working principle of the gradient spiral acoustic structure 30 is as follows: Because the propagation speed of ultrasonic sound waves in different media is different, that is, the propagation speed in the liquid transmission medium is different from the propagation speed in the fixed medium. Therefore, when passing through media of different heights, When conducting the column 32a, the ultrasonic sound wave enters the liquid medium in turn according to the height gradient of each medium conducting column 32a to achieve extended emission, that is, passing through the medium conducting column 32a with a shorter height, then enters the liquid medium first. The ultrasonic sound waves output by the two dielectric conductive columns 32a achieve a phase difference, and finally the phase field of the ultrasonic sound wave makes a circle around the central axis of the base 31 to have a phase difference change of 2mπ, that is, an m-order vortex sound field is finally obtained. When m=1, the first-order vortex sound field is obtained.
请参考图4,在一个实施例中,介质传导柱32的数量为八个,各介质传导柱32a的高度依次为
Figure PCTCN2019106986-appb-000008
Figure PCTCN2019106986-appb-000009
以及h 8=h 0。当然,根据实际的清洗要求,可以增加或减少介质传导柱32的数量。
Please refer to FIG. 4, in one embodiment, the number of dielectric conductive pillars 32 is eight, and the height of each dielectric conductive pillar 32a is sequentially
Figure PCTCN2019106986-appb-000008
Figure PCTCN2019106986-appb-000009
And h 8 =h 0 . Of course, according to actual cleaning requirements, the number of dielectric conductive columns 32 can be increased or decreased.
请参考图5,在另一实施例中,介质传导柱32a的数量为十二个,各介质传导柱32的高度依次为
Figure PCTCN2019106986-appb-000010
Figure PCTCN2019106986-appb-000011
以及h 12=h 0
Please refer to FIG. 5, in another embodiment, the number of dielectric conductive pillars 32a is twelve, and the height of each dielectric conductive pillar 32 is sequentially
Figure PCTCN2019106986-appb-000010
Figure PCTCN2019106986-appb-000011
And h 12 =h 0 .
在一个实施例中,当介质传导柱32a的数量接近正无穷时,相邻的介质 传导柱32a的高度接近,即形成平滑过渡的连接,此时,各介质传导柱32a组成一沿底座的中轴线方向螺旋上升的螺旋体,同时地,该螺旋体同样能够产生涡旋声场。In one embodiment, when the number of dielectric conductive pillars 32a is close to positive infinity, the heights of adjacent dielectric conductive pillars 32a are close, that is, a smooth transitional connection is formed. At this time, each dielectric conductive pillar 32a forms a center along the base. A spiral body that spirally rises in the axial direction, and at the same time, the spiral body can also generate a vortex sound field.
请参考图9,在一个实施例中,梯度螺旋声结构件30包括用于连接单通道换能器的且截面呈圆形的底座31以及若干用于发射涡旋声场的介质传导柱组32b。底座31包括以底座中轴线为中心均分设置若干扇形放置区31a,各介质传导柱组32b以底座31中轴线为中心对称设置于对应的扇形放置区31a,各介质传导柱组32b包括若干传导子柱32b1,各传动子柱32b1沿底座轴线方向的高度
Figure PCTCN2019106986-appb-000012
且由起始位沿底座周向方向依次递增,其中,h n为当前传导子柱32b1的高度,n为各传导子柱32b1的总数,n n为当前传导子柱32b1的排位,h 0为预设高度。这里,每一组介质传导柱组32b对应一阶涡旋声场,可以理解地,介质传导柱组32b的数量与涡旋声场的阶数相同。
Please refer to FIG. 9, in one embodiment, the gradient spiral acoustic structure 30 includes a base 31 with a circular cross-section for connecting a single-channel transducer, and a plurality of dielectric conductive column groups 32b for emitting a vortex sound field. The base 31 includes a number of fan-shaped placement areas 31a that are equally divided around the center axis of the base. Each dielectric conductive column group 32b is symmetrically arranged in the corresponding fan-shaped placement area 31a with the center axis of the base 31 as the center. Each dielectric conductive column group 32b includes a plurality of conductive Sub-pillar 32b1, the height of each transmission sub-pillar 32b1 along the axis of the base
Figure PCTCN2019106986-appb-000012
And from the starting position in the circumferential direction of the base, h n is the height of the current conductive sub-pillars 32b1, n is the total number of the conductive sub-pillars 32b1, n n is the rank of the current conductive sub-pillars 32b1, h 0 Is the preset height. Here, each group of dielectric conductive column groups 32b corresponds to a first-order vortex sound field. It can be understood that the number of dielectric conductive column groups 32b is the same as the order of the vortex sound field.
请参考图9,在一个实施例中,底座31包括四个扇形放置区31a,介质传导柱组32b的数量为四个,每个介质传导柱组32b包括三个传导子柱32b1,每一扇形放置区31a内各传导子柱32b1的高度依次为
Figure PCTCN2019106986-appb-000013
以及h 3=h 0
Please refer to FIG. 9, in one embodiment, the base 31 includes four fan-shaped placement areas 31a, the number of dielectric conductive column groups 32b is four, and each dielectric conductive column group 32b includes three conductive sub-pillars 32b1, each fan-shaped The height of each conductive sub-pillar 32b1 in the placement area 31a is
Figure PCTCN2019106986-appb-000013
And h 3 =h 0 .
在另一个实施例中,当介质传导柱组32b中的传导子柱32b1的数量接近正无穷时,相邻的传导子柱32b1的高度接近,即形成平滑过渡的连接,此时,各传导子柱32b1组成一沿底座的中轴线方向螺旋上升的螺旋体,同时地,该螺旋体同样能够产生涡旋声场。In another embodiment, when the number of conductive sub-pillars 32b1 in the dielectric conductive column group 32b is close to positive infinity, the heights of adjacent conductive sub-pillars 32b1 are close, that is, a smooth transitional connection is formed. The column 32b1 forms a spiral body that spirally rises in the direction of the central axis of the base, and at the same time, the spiral body can also generate a vortex sound field.
在一个实施例中,各介质传导柱32为树脂介质传导柱,树脂介质传导柱的预设高度范围为2.5mm≤h 0≤4.5mm。可以理解地,不同的传输介质,超声声波的传输速度也不相同,同时,也会影响涡旋声场的阶数。请参考图6,图6 为超声声波通过各树脂介质传导柱后出射相位随高度变化的示意图,在树脂介质传导柱中,当预设高度h 0=3.5mm时,能够获得一一阶涡旋声场。 In one embodiment, each dielectric conductive column 32 is a resin dielectric conductive column, and the preset height range of the resin dielectric conductive column is 2.5mm≤h 0 ≤4.5mm. Understandably, different transmission media have different transmission speeds of ultrasonic sound waves, and at the same time, it will also affect the order of the vortex sound field. Please refer to Figure 6. Figure 6 is a schematic diagram of the phase change of the ultrasonic sound wave with height after passing through each resin medium conductive column. In the resin medium conductive column, when the preset height h 0 =3.5mm, a first-order vortex can be obtained Sound field.
在另一个实施例中,各介质传导柱32为金属介质传导柱,金属介质传导柱的预设高度范围为1.5mm≤h 0≤6.5mm。可以理解地,不同传输介质,其满足m阶涡旋声场的预设高度范围也不相同。 In another embodiment, each dielectric conductive column 32 is a metallic dielectric conductive column, and the preset height range of the metallic dielectric conductive column is 1.5mm≤h 0 ≤6.5mm. It is understandable that different transmission media have different preset height ranges that satisfy the m-order vortex sound field.
在一个实施例中,单通道信号发射器10的声波频率范围为大于等于200KHz小于等于100MHz。可以理解地,单通道信号发射器10的声波频率可为200KHz、500KHz、1000KHz、1MHz、2MHz、5MHz、10MHz、20MHz、50MHz、75MHz、90MHz、100MHz。In an embodiment, the sound wave frequency range of the single-channel signal transmitter 10 is greater than or equal to 200 KHz and less than or equal to 100 MHz. Understandably, the sound wave frequency of the single-channel signal transmitter 10 may be 200KHz, 500KHz, 1000KHz, 1MHz, 2MHz, 5MHz, 10MHz, 20MHz, 50MHz, 75MHz, 90MHz, 100MHz.
请参考图1,在一个实施例中,超声清洗装置还包括固定架50,固定架50悬于梯度螺旋声结构件30的正上方。可以理解地,固定架50用于安置待清洁物体,并且,当待清洁物体放置于固定架50上时,其待清洁的表面与梯度螺旋声结构件30的超声声波发射方向相垂直,从而获得更好的清洁效果。Please refer to FIG. 1, in one embodiment, the ultrasonic cleaning device further includes a fixing frame 50, and the fixing frame 50 is suspended directly above the gradient spiral acoustic structure 30. Understandably, the fixing frame 50 is used to place the object to be cleaned, and when the object to be cleaned is placed on the fixing frame 50, the surface to be cleaned is perpendicular to the direction of emission of the ultrasonic sound wave of the gradient spiral acoustic structure 30, thereby obtaining Better cleaning effect.
本申请还提供一种上述超声清洁装置的清洁方法,其步骤包括如下:The present application also provides a cleaning method of the above-mentioned ultrasonic cleaning device, the steps of which include the following:
步骤一、预处理待清洁对象; Step 1. Pre-treat the objects to be cleaned;
步骤二、将待清洁对象和超声清洗装置的梯度螺旋声结构件浸没于液体清洗介质中,并且,待清洁对象位于超声清洗装置的梯度螺旋声结构件的正上方;Step 2: Immerse the object to be cleaned and the gradient spiral acoustic structure of the ultrasonic cleaning device in the liquid cleaning medium, and the object to be cleaned is located directly above the gradient spiral acoustic structure of the ultrasonic cleaning device;
步骤三、清洗参数为:清洗时间范围为10min≤t≤4h;清洗温度范围为18℃≤T≤40℃;超声清洗装置的单通道信号发射器的声波频率范围为大于等于200KHz且小于等于100MHz。Step 3. The cleaning parameters are: the cleaning time range is 10min≤t≤4h; the cleaning temperature range is 18℃≤T≤40℃; the acoustic frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 200KHz and less than or equal to 100MHz .
在一个实施例中,预处理待清洁对象的步骤包括裁剪、分组以及提前浸泡。例如,将待清洗的铜片裁剪为长乘宽为3cm*0.8cm的方片,分为对照组和试验组,并且,将对照组和实验组均放置在污水中浸泡。In one embodiment, the step of pre-processing the object to be cleaned includes cutting, grouping, and pre-soaking. For example, the copper sheet to be cleaned is cut into a square sheet with a length of 3 cm * 0.8 cm in width, and divided into a control group and a test group, and both the control group and the test group are immersed in sewage.
在一个实施例中,待清洁对象的表面与所述超声清洗装置的梯度螺旋声结构件的声波发射方向相垂直、平行或呈夹角。由于涡旋声场沿垂直于发射方向产生剪切力,因此,当待清洁对象的表面与声波发射方向相垂直时,清洗效果最佳。In an embodiment, the surface of the object to be cleaned is perpendicular, parallel or at an angle to the sound wave emission direction of the gradient spiral acoustic structure of the ultrasonic cleaning device. Since the vortex sound field generates shearing force along the direction perpendicular to the emission direction, the cleaning effect is best when the surface of the object to be cleaned is perpendicular to the emission direction of the sound wave.
在一个实施例中,清洗时间范围为1h≤t≤2h。In one embodiment, the cleaning time range is 1h≤t≤2h.
在一个实施例中,清洗温度范围为30℃≤T≤60℃。In one embodiment, the cleaning temperature range is 30°C≤T≤60°C.
在一个实施例中,超声清洗装置的单通道信号发射器的声波频率范围为大于等于1MHz且小于等于5MHz。In one embodiment, the sound wave frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 1 MHz and less than or equal to 5 MHz.
例如,请参考图7,图7(a)为玻璃片清洗前的示意图,图7(b)为玻璃片在超声清洗装置中进行10min清洗时间以及25℃清洗温度下的示意图,可以看到清洗后的玻璃片表面光洁,无瑕点。请参考图8,图8(a)为铜片清洗前的示意图,图8(b)为铜片在超声清洗装置中进行2h清洗时间以及60℃清洗温度下的示意图,对比清洗前后,可以看到铜片表面无被空蚀的痕迹。For example, please refer to Figure 7. Figure 7(a) is a schematic diagram of the glass sheet before cleaning, and Figure 7(b) is a schematic diagram of the glass sheet in the ultrasonic cleaning device for 10min cleaning time and 25℃ cleaning temperature. You can see the cleaning The surface of the back glass sheet is smooth and flawless. Please refer to Figure 8. Figure 8(a) is a schematic diagram of the copper sheet before cleaning, and Figure 8(b) is a schematic diagram of the copper sheet in the ultrasonic cleaning device for 2h cleaning time and 60℃ cleaning temperature. Compare before and after cleaning, you can see There is no trace of cavitation erosion on the surface of the copper sheet.
本申请还提供一种上述超声清洗装置的应用,将超声清洗装置用于清洗金属、光学元件以及半导体材料。由于金属、光学元件以及半导体材料均对其表面的光洁度以及平整度要求高,采用常规的超声清洗易产生空化效应,引起其表面被空蚀的问题。This application also provides an application of the above-mentioned ultrasonic cleaning device, which is used for cleaning metals, optical elements and semiconductor materials. Since metals, optical components, and semiconductor materials all have high requirements on the smoothness and flatness of their surfaces, the use of conventional ultrasonic cleaning is prone to cavitation effects, causing the problem of cavitation on the surface.
以上仅为本申请的可选实施例而已,并不用于限制本申请。对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are only optional embodiments of the application, and are not used to limit the application. For those skilled in the art, this application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the scope of the claims of this application.

Claims (17)

  1. 超声清洗装置,其特征在于,包括用于发射超声波的单通道信号发射器、用于与所述单通道信号发射器电性连接的单通道换能器、设于所述单通道换能器的发射端的用于产生涡旋声场的梯度螺旋声结构件以及用于盛放清洗液体介质的水槽,所述单通道换能器和所述梯度螺旋声结构件均置于所述水槽内且位于待清洁对象的下方。The ultrasonic cleaning device is characterized in that it includes a single-channel signal transmitter for transmitting ultrasonic waves, a single-channel transducer for electrically connecting with the single-channel signal transmitter, and a single-channel transducer provided in the single-channel transducer. The gradient spiral acoustic structure of the transmitting end for generating the vortex sound field and the water tank for containing the cleaning liquid medium, the single-channel transducer and the gradient spiral acoustic structure are both placed in the water tank and located in the waiting room. Clean the underside of the object.
  2. 根据权利要求1所述的超声清洗装置,其特征在于,所述梯度螺旋声结构件包括用于连接所述单通道换能器的底座以及若干用于发射涡旋声的介质传导柱,各所述介质传导柱以所述底座中轴线为中心均分设置于所述底座上,各所述介质传导柱沿底座轴线方向的高度
    Figure PCTCN2019106986-appb-100001
    且由起始位沿所述底座周向方向依次递增,其中,h n为当前所述介质传导柱的高度,n为各所述介质传导柱的总数,n n为当前所述介质传导柱的排位,h 0为预设高度,m为涡旋声场的阶数。
    The ultrasonic cleaning device according to claim 1, wherein the gradient spiral acoustic structure includes a base for connecting the single-channel transducer and a plurality of medium conduction columns for emitting vortex sound, each The dielectric conductive columns are equally arranged on the base with the center axis of the base as the center, and the height of each dielectric conductive column along the axis of the base
    Figure PCTCN2019106986-appb-100001
    And increasing from the starting position in the circumferential direction of the base, where h n is the height of the current dielectric conduction column, n is the total number of each dielectric conduction column, and n n is the current dielectric conduction column Rank, h 0 is the preset height, m is the order of the vortex sound field.
  3. 根据权利要求2所述的超声清洗装置,其特征在于,所述介质传导柱的数量为八个,各所述介质传导柱的高度依次为
    Figure PCTCN2019106986-appb-100002
    Figure PCTCN2019106986-appb-100003
    以及h 8=h 0
    The ultrasonic cleaning device according to claim 2, characterized in that the number of said medium conduction pillars is eight, and the height of each said dielectric conduction pillar is sequentially
    Figure PCTCN2019106986-appb-100002
    Figure PCTCN2019106986-appb-100003
    And h 8 =h 0 .
  4. 根据权利要求2所述的超声清洗装置,其特征在于,所述介质传导柱的数量为十二个,各所述介质传导柱的高度依次为
    Figure PCTCN2019106986-appb-100004
    Figure PCTCN2019106986-appb-100005
    以及h 12=h 0
    The ultrasonic cleaning device according to claim 2, characterized in that the number of said medium conduction pillars is twelve, and the height of each said dielectric conduction pillar is sequentially
    Figure PCTCN2019106986-appb-100004
    Figure PCTCN2019106986-appb-100005
    And h 12 =h 0 .
  5. 根据权利要求1所述的超声清洗装置,其特征在于,所述梯度螺旋声结构件包括用于连接所述单通道换能器的底座以及若干用于发射涡旋声场的 介质传导柱组,所述底座包括以所述底座中轴线为中心均分设置若干扇形放置区,各所述介质传导柱组以所述底座中轴线为中心对称设置于对应的所述扇形放置区,各所述介质传导柱组包括若干传导子柱,各所述传动子柱沿底座轴线方向的高度
    Figure PCTCN2019106986-appb-100006
    且由起始位沿所述底座周向方向依次递增,其中,h n为当前所述介质传导柱的高度,n为各所述介质传导柱的总数,n n为当前所述介质传导柱的排位,h 0为预设高度。
    The ultrasonic cleaning device according to claim 1, wherein the gradient spiral acoustic structure includes a base for connecting the single-channel transducer and a plurality of medium conduction column groups for emitting a vortex sound field, so The base includes a number of fan-shaped placement areas that are equally divided around the center axis of the base, and each of the dielectric conductive column groups is symmetrically disposed in the corresponding fan-shaped placement area about the center axis of the base. The column set includes a number of conductive sub-pillars, and the height of each of the transmission sub-pillars along the axis of the base
    Figure PCTCN2019106986-appb-100006
    And increasing from the starting position in the circumferential direction of the base, where h n is the height of the current dielectric conduction column, n is the total number of each dielectric conduction column, and n n is the current dielectric conduction column Rank, h 0 is the preset height.
  6. 根据权利要求5所述的超声清洗装置,其特征在于,所述底座包括四个扇形放置区,所述介质传导柱组的数量为四个,每个所述介质传导柱组包括三个所述传导子柱,每一所述扇形放置区内各所述传导子柱的的高度依次为
    Figure PCTCN2019106986-appb-100007
    以及h 3=h 0
    The ultrasonic cleaning device according to claim 5, wherein the base includes four fan-shaped placement areas, the number of medium conductive column groups is four, and each medium conductive column group includes three Conductive sub-pillars, the heights of the conductive sub-pillars in each fan-shaped placement area are sequentially
    Figure PCTCN2019106986-appb-100007
    And h 3 =h 0 .
  7. 根据权利要求2或5所述的超声清洗装置,其特征在于,各所述介质传导柱为树脂介质传导柱,所述单通道信号发射器的声波频率范围为大于等于200KHz且小于等于10MHz,所述树脂介质传导柱的预设高度范围为1.0mm≤h 0≤3cm。 The ultrasonic cleaning device according to claim 2 or 5, wherein each of the dielectric conductive columns is a resin dielectric conductive column, and the sound wave frequency range of the single-channel signal transmitter is greater than or equal to 200KHz and less than or equal to 10MHz, so The preset height range of the resin medium conductive column is 1.0mm≤h 0 ≤3cm.
  8. 根据权利要求2或5所述的超声清洗装置,其特征在于,各所述介质传导柱为金属介质传导柱,所述单通道信号发射器的声波频率范围为大于等于200KHz且小于等于10MHz,所述金属介质传导柱的预设高度范围为1.5mm≤h 0≤2cm。 The ultrasonic cleaning device according to claim 2 or 5, wherein each of the dielectric conductive columns is a metallic dielectric conductive column, and the sound wave frequency range of the single-channel signal transmitter is greater than or equal to 200KHz and less than or equal to 10MHz, so The preset height range of the metal dielectric conductive column is 1.5mm≤h 0 ≤2cm.
  9. 根据权利要求1所述的超声清洗装置,其特征在于,所述单通道信号发射器的声波频率范围为大于等于200KHz且小于等于100MHz。The ultrasonic cleaning device according to claim 1, wherein the sound wave frequency range of the single-channel signal transmitter is greater than or equal to 200KHz and less than or equal to 100MHz.
  10. 根据权利要求1的所述超声清洗装置,其特征在于,所述超声清洗装置还包括用于放置待清洁对象的固定架,所述固定架悬于所述梯度螺旋声结构件的正上方。The ultrasonic cleaning device according to claim 1, wherein the ultrasonic cleaning device further comprises a fixing frame for placing the object to be cleaned, and the fixing frame is suspended directly above the gradient spiral acoustic structure.
  11. 根据权利要求1所述的超声清洗装置的清洗方法,其特征在于,所述清洗方法包括如下步骤:The cleaning method of an ultrasonic cleaning device according to claim 1, wherein the cleaning method comprises the following steps:
    预处理待清洁对象;Pre-treat the objects to be cleaned;
    将待清洁对象和所述超声清洗装置的梯度螺旋声结构件浸没于液体清洗介质中,并且,待清洁对象位于所述所述超声清洗装置的梯度螺旋声结构件的正上方;Immersing the object to be cleaned and the gradient spiral acoustic structure of the ultrasonic cleaning device in the liquid cleaning medium, and the object to be cleaned is located directly above the gradient spiral acoustic structure of the ultrasonic cleaning device;
    清洗参数为:清洗时间范围为1min≤t≤4h;清洗温度范围为18℃≤T≤80℃;所述超声清洗装置的单通道信号发射器的声波频率范围为大于等于200KHz且小于等于100MHz。The cleaning parameters are: the cleaning time range is 1min≤t≤4h; the cleaning temperature range is 18°C≤T≤80°C; the acoustic frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 200KHz and less than or equal to 100MHz.
  12. 根据权利要求11所述的超声清洗装置的清洗方法,其特征在于,所述预处理待清洁对象的步骤包括裁剪、分组以及提前浸泡。The cleaning method of an ultrasonic cleaning device according to claim 11, wherein the step of preprocessing the object to be cleaned includes cutting, grouping, and pre-soaking.
  13. 根据权利要求11所述的超声清洗装置的清洗方法,其特征在于,在所述将待清洁对象和所述超声清洗装置的梯度螺旋声结构件浸没于液体清洗介质中,并且,待清洁对象位于所述超声清洗装置的梯度螺旋声结构件的正上方中,待清洁对象的表面与所述所述超声清洗装置的梯度螺旋声结构件的声波发射方向相垂直、平行或呈夹角。The cleaning method of an ultrasonic cleaning device according to claim 11, wherein the object to be cleaned and the gradient spiral acoustic structure of the ultrasonic cleaning device are immersed in a liquid cleaning medium, and the object to be cleaned is located Right above the gradient spiral acoustic structure of the ultrasonic cleaning device, the surface of the object to be cleaned is perpendicular, parallel or at an angle to the sound wave emission direction of the gradient spiral acoustic structure of the ultrasonic cleaning device.
  14. 根据权利要求11所述的超声清洗装置的清洗方法,其特征在于,所述清洗时间范围为1h≤t≤2h。The cleaning method of an ultrasonic cleaning device according to claim 11, wherein the cleaning time range is 1h≤t≤2h.
  15. 根据权利要求11所述的超声清洗装置的清洗方法,其特征在于,所述清洗温度范围为30℃≤T≤60℃。The cleaning method of the ultrasonic cleaning device according to claim 11, wherein the cleaning temperature range is 30°C≤T≤60°C.
  16. 根据权利要求11所述的超声清洗装置的清洗方法,其特征在于,所述超声清洗装置的单通道信号发射器的声波频率范围为大于等于1MHz且小于等于5MHz。The cleaning method of an ultrasonic cleaning device according to claim 11, wherein the sound wave frequency range of the single-channel signal transmitter of the ultrasonic cleaning device is greater than or equal to 1 MHz and less than or equal to 5 MHz.
  17. 根据权利要求1所述的超声清洗装置的应用,其特征在于,所述超声清洗装置用于清洗金属、光学元件以及半导体材料。The application of the ultrasonic cleaning device according to claim 1, wherein the ultrasonic cleaning device is used for cleaning metals, optical elements and semiconductor materials.
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