WO2021045576A1 - Battery protection apparatus and method using gas sensor - Google Patents

Battery protection apparatus and method using gas sensor Download PDF

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Publication number
WO2021045576A1
WO2021045576A1 PCT/KR2020/011979 KR2020011979W WO2021045576A1 WO 2021045576 A1 WO2021045576 A1 WO 2021045576A1 KR 2020011979 W KR2020011979 W KR 2020011979W WO 2021045576 A1 WO2021045576 A1 WO 2021045576A1
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Prior art keywords
gas sensor
battery
gas
sensor
outer enclosure
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PCT/KR2020/011979
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French (fr)
Korean (ko)
Inventor
서정렬
배진용
안권웅
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인셀(주)
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Publication of WO2021045576A1 publication Critical patent/WO2021045576A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/3504Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/403Cells and electrode assemblies
    • G01N27/406Cells and probes with solid electrolytes
    • G01N27/407Cells and probes with solid electrolytes for investigating or analysing gases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/30Arrangements for facilitating escape of gases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4278Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2200/00Safety devices for primary or secondary batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/10Batteries in stationary systems, e.g. emergency power source in plant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a battery protection device using a gas sensor, and more particularly, to prevent a potential fatal battery accident by diagnosing the presence or absence of a battery failure in real time through calculation of a detection value of a gas sensor attached to a specific location in a battery system. It relates to a battery protection device using a gas sensor that provides an early warning for doing so.
  • ESS is an abbreviation of Energy Storage System, which means an energy storage system. It is a device that stores energy and makes it available when needed. In other words, it is a device that stores electricity (electricity), which is the most important in recent times among various types of energy. By storing electric energy and using it when necessary, it can improve the utilization of new and renewable energy and stabilize the power supply system. It is used as an eco-friendly and efficient energy source by applying it to various fields that supply the product.
  • ESS mainly consists of a battery system that stores power, a power conversion device that converts electricity to AC or DC, and a power management system (Energy Monitoring System, EMS) that manages and controls the entire system.
  • EMS Energy Monitoring System
  • the battery type used in the battery system that stores electric power is mainly used as an electrochemical type battery, and it has a high fire risk due to the nature of an electrochemical type battery that stores high density energy, and has the risk of flammable gas emission and chain explosion in case of fire. have.
  • BMS is an abbreviation of Battery Management System, which is a device that manages battery cells, modules, and rack systems, and shows the maximum performance of battery cells such as battery cell capacity management/protection, usage history, life prediction, overcharge/overdischarge protection, and communication. It is a device that manages it so that it can be used safely.
  • the role of the BMS is to manage the battery, balancing the cell during charging and discharging, and protecting the cell even in the event of a short circuit. Overvoltage charging can damage the cell and permanently reduce capacity, even if it is several millivolts, and charging a cell that is almost completely discharged and in a low voltage state without pre-conditioning can damage the cell and seriously jeopardize battery safety. have.
  • the BMS performs a function to safely protect the battery from overcharging/overdischarging of the battery, and when a single cell out of parallel with the total cell voltage is found, it cuts it off to protect the entire cell, and also performs a high temperature cutoff function. In other words, the life of the lithium battery is guaranteed only when it is managed by a BMS that keeps it from falling below a certain voltage and prevents charging above a certain voltage.
  • the exhausted gas is mainly composed of volatile organic compound (VOC) gas, which is flammable and forms a flammable atmosphere around it.
  • VOC volatile organic compound
  • Patent Document 1 Korean Patent Publication No. 2017-0031940
  • Patent Document 2 Korean Patent Publication No. 2009-0131573
  • Patent Document 3 U.S. Patent No.6204769
  • the present invention has been made to solve the above problems, and it is possible to quickly and accurately detect gas leakage using a gas sensor disposed at a specific location inside as well as the center of the upper plate of the outer case surrounding the battery,
  • the purpose is to provide a battery protection device using a gas sensor that can monitor changes in the concentration of gas through BMS in real time and determine whether the battery is damaged or not and provide an alarm to the manager.
  • Another object of the present invention is to provide a battery protection device using a gas sensor capable of detecting gas by minimizing the influence of the air flow around the sensor by using a ventilated substrate.
  • Another object of the present invention is to provide an apparatus for protecting a battery using a gas sensor capable of generating an emergency warning signal by comparing with an allowable value using a comparator connected to a gas sensor.
  • the present invention provides an apparatus for protecting a battery using a gas sensor, comprising: an enclosure or space surrounding the battery; A gas sensor positioned in the space to detect a volatile organic compound gas; A BMS that is linked with the gas sensor and calculates a change in gas concentration based on a moving average value calculated as a measurement signal value of the gas sensor and determines an alarm step; It includes; a protection device for transmitting an alarm step through the BMS to the upper manager system that controls the battery.
  • the present invention provides a battery protection device using a gas sensor, comprising: an enclosure or space surrounding the battery; A gas sensor positioned in the space to detect a volatile organic compound gas; In connection with the gas sensor, the change in the measured signal value of the gas sensor is detected through a differentiator, and an alarm is transmitted to the upper manager monitoring system (e.g., EMS) that controls the battery system when it is less than the reference value by comparing it with the reference value.
  • the upper manager monitoring system e.g., EMS
  • the upper plate of the space or enclosure has a square shape, and the square shape has a second axis adjacent to the first axis.
  • the straight lines extending from the center point of the first axis and the center point of the second axis are arranged at a point where they intersect each other, or if there is a spatial constraint, it is arranged at the center point of the first axis or the second axis, or the first axis
  • the second axis are arranged at the point where they intersect each other.
  • the present invention provides a battery protection device using a gas sensor, comprising: an enclosure or space surrounding the battery; A discharge fan attached to the enclosure; A gas sensor for detecting a volatile organic compound gas discharged from the battery in the enclosure; It is a protection device including a; sub-BMS electrically connected to the gas sensor.
  • the battery is a device that stores electrical energy through a chemical method.
  • the space or enclosure surrounding the battery includes a module surrounding a plurality of battery cells, a rack including a plurality of modules, or a battery chamber including a plurality of racks.
  • the upper plate of the enclosure has a square shape, and the square shape includes a second axis adjacent to the first axis, and a straight line extending from the center point of the first axis and the center point of the second axis crosses each other. It is disposed at a point where there is a spatial constraint, it is disposed at a center point of the first axis or the second axis, or disposed at a point where the first axis and the second axis intersect each other.
  • the gas sensor may be disposed near the center of the first axis and the center of the second axis of the lower plate of the enclosure.
  • the second axis is disposed at a point where they intersect each other, the first axis and the second axis of the enclosure intersect each other, or near the center of the first axis in a plane located at the middle of the height of the enclosure and parallel to the lower side Or disposed at a point where the second axes intersect each other, disposed near the center of the first axis of the upper plate of the case, disposed near the center of the first axis of the lower plate of the case, or located in the middle of the height of the case.
  • the gas sensor may be disposed in the air flow path from the exhaust fan installed in the enclosure, or arranged at a certain distance from the exhaust fan to the outside of the enclosure, or to some extent inside the enclosure from the exhaust fan to the lower direction. It may be spaced apart or disposed outside or inside the enclosure to some extent in the left or right direction from the discharge fan.
  • the present invention provides a battery protection device using a gas sensor, comprising: an enclosure surrounding a battery module; And a gas sensor positioned in the enclosure to detect a volatile organic compound gas.
  • the present invention is a battery protection device using a gas sensor, the enclosure surrounding the battery module; A discharge fan attached to the enclosure; A gas sensor for detecting a volatile organic compound gas in the enclosure; It includes a system that detects the rate of change of the signal value of the gas sensor through a differentiator, compares it with a reference value, and transmits an alarm to a higher level manager monitoring system (eg, EMS) that controls the battery system through BMS.
  • EMS higher level manager monitoring system
  • the gas sensor is installed on a ventilation type substrate, which is a substrate having a plurality of ventilation holes.
  • the gas sensor includes at least one of a metal oxide, a chemical resistance type, a semiconductor type, a photoion sensor, and an infrared sensor.
  • a metal oxide, chemical resistance, semiconductor, photoion, or infrared sensor capable of detecting VOC gas discharged or leaked from the battery due to an abnormality of the battery is formed.
  • a gas sensor PCB board is attached to the ventilated board, and a 12C communication interface for transmitting information generated by the gas sensor PCB board and the analog-to-digital converter to an external communication network is further included.
  • the BMS In connection with the BMS that manages the battery, it includes a gas detection sensor that detects gas discharged from the battery and a gas sensor module that calculates a change in gas leakage.
  • the differentiator is a device for generating a differential value by differentiating a rate of change of a signal value for each time.
  • an exponential moving average value is calculated as a measurement signal value of the gas sensor, and a normal gas concentration change range is set using the average value. And generating an alarm when the measured sensor signal value exceeds the normal change range.
  • the rate of change of the measured signal value of the gas sensor is detected through a differentiator attached to the gas sensor, and then compared with a preset reference value. If it is less than the reference value, generating an alarm; consists of.
  • the present invention provides a battery protection method using a module surrounding a plurality of batteries and a gas sensor positioned in the module to detect a volatile organic compound gas, wherein the measured signal value of the gas sensor is converted to one of the signal values through an exponential moving average value. Judging a change of a political abnormality and comparing it with an allowable value to generate an alarm when it exceeds the normal change range; Detecting the rate of change of the signal value of the gas sensor through a differentiator, comparing it with a reference value, and generating an alarm when it is less than the reference value.
  • the present invention relates to a battery protection method using a gas sensor that surrounds a battery module and detects a volatile organic compound gas by being located in the enclosure, wherein the measured signal value of the gas sensor is equal to or greater than a certain value of the signal value through an exponential moving average value. Determining a change, comparing it with an allowable value, and generating an alarm when it exceeds a normal change range; Detecting the rate of change of the signal value of the gas sensor through a differentiator, comparing it with a reference value, and generating an alarm when it is less than the reference value.
  • a gas sensor location in a space in which a battery is located may be determined by using a property in which the discharged gas rises or a forced air flow may be used to detect the outflow of gas more quickly and accurately.
  • the present invention has an effect of increasing the efficiency of battery operation while reducing the risk of accidents such as ESS.
  • the present invention can reduce malfunctions according to the sensitivity of a sensor through various levels of allowable lower limit thresholds and number of warnings, and can notify alarms of various stages, thereby having the advantage of maintenance convenience and cost reduction for the administrator.
  • FIG 1 and 2 are views showing the appearance, function, and role of a general cylindrical battery cell according to the present invention.
  • 4, 5, 6, 7 is a battery box or rack including a battery module including a plurality of cylindrical battery cells connected in series or parallel according to the present invention and a plurality of electrically connected battery modules vertically stacked. And, it is a diagram showing a state in which a plurality of these are arranged in the battery room.
  • FIG 8, 9, and 10 are views showing a sensor on a MEMS substrate bonded to a wire, a photograph of the sensor, and a ventilated substrate on which a gas sensor module is mounted.
  • 11 and 12 are diagrams illustrating a sensor signal according to a concentration of gas discharged from a battery according to another embodiment of the present invention and a sudden change in a sensor signal value according to a change in time.
  • FIG. 13 and 14 are diagrams showing experimental results after attaching a gas sensor to a specific location in a certain space.
  • 15, 16, 17, 18, 19, and 20 are views listing examples in which a gas sensor is attached to a specific position of a housing.
  • FIG. 21 is a graph showing an example of a measurement signal value, an Exponential Moving Average (EMA), and an allowable lower limit threshold value of a sensor over time according to another embodiment of the present invention.
  • EMA Exponential Moving Average
  • 22 is a circuit diagram for measuring a change in a sensor measurement value according to another embodiment of the present invention.
  • the present invention provides a battery protection device using a gas sensor, comprising: an enclosure or space surrounding the battery; A gas sensor positioned in the space to detect a volatile organic compound gas; A BMS that is linked with the gas sensor and calculates a change in gas concentration based on a moving average value calculated as a measurement signal value of the gas sensor and determines an alarm step; It includes; a protection device for transmitting an alarm step through the BMS to the upper manager system that controls the battery.
  • FIG. 1a As an example of the battery cell 200 according to the present invention is shown in Figure 1a.
  • a top insulator (6) and a bottom insulator (8) for preventing short circuits at both ends of the positive terminal 1, the electrolyte housing 7 and the electrolyte housing 7 of FIG. 1B are included.
  • a positive electrode/cathode/separator winding structure is impregnated in the electrolyte housing 7, a gasket 5 for preventing electrolyte leakage and insulation of the positive electrode/cathode, and a vent 4 for releasing gas when the internal pressure of the battery increases for safety.
  • a CID (3) that blocks the current by a vent (4) when the internal pressure rises.
  • FIG. 2A shows the battery module 201 with the battery 200 mounted thereon and the sub-BMS 204 attached to the front end of the battery module 201 in the form of a plate to manage the state of each battery 200.
  • FIG. 2C is a diagram showing the location of the sub-BMS 204 in the module.
  • the position 200-5 of the gas sensor connected to the sub-BMS 204 in the module is shown. Since gas is diffused in the space and reaches the position of the final sensor, the detected gas concentration is proportional to the cube from the gas emission source to the sensing distance. Therefore, the smaller the sensing space is, the more effective it is to detect the gas quickly and accurately. For example, as an embodiment, it is most preferable to mount a gas sensor for each module.
  • the present invention has a point of convenience during maintenance or replacement, since the location of a damaged battery can be identified in units of modules by mounting a gas sensor for each module.
  • the rack BMS 203 is positioned on the inner upper side of the enclosure or the rack 100 surrounding the plurality of battery modules 201-1 to 201-n on which the sub BMS 204 is mounted.
  • a discharge fan 101 for air cooling may be installed in the center of the upper portion of the enclosure or rack 100 for smooth air conditioning according to the degree of sealing of the enclosure or rack.
  • 2D is a frame having a window exposed to the outside instead of the housing 100, so that a plurality of battery modules 201-1 to 201-n equipped with the sub-BMS 204 can be observed from the outside.
  • a display window may be further formed on the front of the sub-BMS 204 or the rack BMS 203 to display the measured module or internal environment variables (internal temperature or gas alarm display).
  • FIG. 2E is a view in which a plurality of FIG. 2C is arranged (100-1, 100-n). Each battery module 201 is installed therein to serve as one battery system.
  • the gas sensor in the case of arranging gas sensors for each rack in consideration of additional complexity or economy when mounting gas sensors for each module, the gas sensor may be disposed on the upper side of the enclosure 100 in order to quickly and accurately detect gas leakage. I can.
  • Such a gas sensor arrangement can be said to be more effective when there is no forced airflow in the enclosure.
  • the rack BMS 203 connected to the gas sensor may determine the change in the concentration of gas in real time and alert the administrator.
  • 3A is a perspective view and a sectional view of the gas sensor 120 and a graph showing the amount of change 120-4 of the measured gas value over time.
  • the gas sensor 120 is formed by separating a plurality of electrodes 120-2 on the MEMS substrate 120-3, and a resistance value by adsorbing VOC gas from the surface at the center of the electrode 120-2.
  • the changed metal oxide 120-1 is formed.
  • a metal oxide MEMS substrate metal oxide; 120-1) is an electrode (electrode; 120-2). ) To detect gas.
  • the gas detection refers to a change in the concentration of the gas existing in the space in which the battery is operated
  • the sensor signal value refers to an electric signal that changes when the sensor detection plate contacts air, and includes voltage and resistance. It is characterized in that an alarm signal is generated by determining the amount of gas detected by a change in the measured sensor signal.
  • a change in conductivity of the metal oxide layer is measured to determine the amount of gas.
  • the gas sensor refers to all kinds of gas sensors including metal oxide, chemical resistance, semiconductor, photoion, and infrared sensors.
  • FIG. 3B is an enlarged photograph and an internal transmission photograph showing the gas sensor of FIG. 3A in detail.
  • 3C is a gas detection plate on which the gas sensor 120 is installed on a ventilated substrate 302 including a through hole 306 as a substrate 300 installed on the upper side of the exhaust fan 101 or in place of the position thereof.
  • An AD converter 303 and an I2C interface 304 for digitally converting by receiving 301 and resistance values of the gas sensor 120 are formed.
  • a sensor PCB detection plate 301 including the gas sensor 120, an analog-to-digital converter 303, and an I2C interface 304.
  • the sensor signal value 601 of the gas sensor 120 according to the present invention refers to an electric signal measured by the sensor and includes voltage and resistance values.
  • the change over time of the sensor signal value 601 is evaluated, and the presence or absence of a volatile organic compound gas is determined, and an alarm signal is generated based on the result.
  • the slope of the sensor signal value obtained by using a differentiator is less than the allowable slope value, it is determined that gas is detected.
  • the allowable slope value should be much less than zero in order to prevent false alarms according to the sensitivity of the sensor.
  • the position of the gas sensor may be determined in consideration of the tendency of the gas discharged above the battery to rise above the ambient room temperature.
  • a gas emission source that generates gas is placed at the center of a certain cube space, and the degree of detection of the gas is different according to the positions of the gas sensors 120 arranged in different directions from the gas emission source. As a result, the degree of detection was the best at the location of Sensor 2, followed by the better at the location of Sensor 1.
  • the arrangement of the gas sensor is arranged at a point where straight lines extending from the center point of the first side and the center point of the second side corresponding to the position of Sensor 2 intersect each other (see Fig. 6a 103), or When it is difficult to arrange at the point due to spatial constraints, it is placed at the center point of the first axis or the second axis (see Fig. 6e 117), or at a point where the first axis and the second axis cross each other (see Fig. 6c 114). It is desirable to place it in ).
  • the present invention relates to the vicinity of the center of the first shaft 108 of the lower plate 106 of the enclosure 100 and the second A point 107 where the central vicinity of the shaft 109 intersects each other, and is located in the middle of the height of the housing 100, and in a plane parallel to the lower plate 106, the vicinity of the center of the first shaft 112 (119) And a point 111 where the center of the second shaft 113 crosses each other, a point 114 where the first shaft 104 and the second shaft 105 of the enclosure 100 cross each other, and the enclosure ( The first axis 108 and the second axis 109 of 100) cross each other at the point 115, located in the middle of the height of the housing 100, and in the plane 110 parallel to the lower side, the first axis 112 ) In the vicinity of the center (119) or the second axis (113) crossing each other (116), the center of the
  • the gas sensor 120 used in the present invention When the gas sensor 120 used in the present invention is installed in a space with a forced air flow, for example, a forced exhaust fan is installed in the enclosure, and a gas sensor for detecting gas discharged due to abnormality of the battery in the enclosure is installed. In this case, it should be installed in the airflow path discharged from the exhaust fan to the outside, but if it is installed near the forced exhaust fan, it should be less affected by the exhaust air velocity and the sensor sensing surface should avoid contacting the airflow. Therefore, in the present invention, the gas sensor 120 is disposed to be spaced from the outside of the case in the upper direction of the discharge fan or inside the case in the lower direction to some extent or spaced from the discharge fan to some extent in the lateral direction.
  • the gas sensor 120 When there is a forced air flow, the gas sensor 120 should be installed at the outlet of the air flow path, but when installed near the forced exhaust fan, it should be installed so that it is less affected by the air velocity.
  • the present invention relates to the vicinity of the center of the first shaft 108 of the lower plate 106 of the enclosure 100 and the second A point 107 where the central vicinity of the shaft 109 intersects each other, and is located in the middle of the height of the housing 100, and in a plane parallel to the lower plate 106, the vicinity of the center of the first shaft 112 (119) And a point 111 where the center of the second shaft 113 crosses each other, a point 114 where the first shaft 104 and the second shaft 105 of the enclosure 100 cross each other, and the enclosure ( The first axis 108 and the second axis 109 of 100) cross each other at the point 115, located in the middle of the height of the housing 100, and in the plane 110 parallel to the lower side, the first axis 112 ) In the vicinity of the center (119) or the second axis (113) crossing each other (116), the center of the
  • the BMS linked to the gas sensor that received the sensor signal value measured from the gas sensor as shown in FIG. 7 is indexed by using the sensor signal value every hour.
  • the moving average value (EMA) is calculated, and the allowable lower limit threshold (LB) is calculated as follows using the percentage (P%) set in advance from the EMA.
  • LB EMA ⁇ (1-P/100).
  • the measured sensor signal value 503 and LB 501 are compared, and if the sensor signal value is less than the threshold, it is determined as a meaningful change in gas concentration, and an emergency warning signal is generated and transmitted to the manager (e.g., the manager terminal).
  • a meaningful change refers to a situation in which irreversible internal damage to the battery begins, leading to an accident.
  • the gas sensor signal value refers to an electric signal measured by the sensor and includes voltage and resistance.
  • the BMS linked to the gas sensor transmits an alarm signal to the upper BMS or the manager, thereby enabling the manager to quickly respond in case of an emergency.
  • the BMS linked to the gas sensor transmits an alarm signal to the upper BMS or the manager, thereby enabling the manager to quickly respond in case of an emergency.
  • the sub BMS 204 to the rack BMS 203 and from the rack BMS 203 to the manager, and in case of monitoring gas for each rack, the path transmitted from the rack BMS 203 to the manager Finally, countermeasures can be taken.
  • a differentiator (refer to FIG. 8) is mounted on the gas sensor to detect the slope and adjust the detected slope. Compared with the allowable slope, the sudden change of the sensor signal value over time is judged.
  • a sudden change refers to a situation in which gas emissions have begun due to irreversible internal damage to the battery.
  • the differentiator that senses this is immediately transmitted to a manager (eg, a manager terminal) through a BMS linked to a gas sensor through the processor 305 and a digitized signal through the A/D converter 303.
  • the differentiator detecting the occurrence may immediately transmit the digitized signal to the processor 305 through the A/D converter 303.
  • the BMS linked to the corresponding gas sensor transmits an alarm signal to the upper BMS or the manager, Rapid response is possible. That is, when gas is monitored for each module, it is transmitted from the sub BMS 204 to the rack BMS 203 and from the rack BMS 203 to the manager, and when gas is monitored for each rack, the path transmitted from the rack BMS 203 to the manager Finally, countermeasures can be taken.
  • information on which sensor was measured such as a gas sensor, a visible light camera, or an infrared camera, is also delivered to the manager to facilitate the determination.
  • a gas sensor, a visible light camera, or an infrared camera may roughly predict the gas generation point by measuring a distance away from the center point of the enclosure 100.
  • the gas sensor 120 is disposed at the edge of the lower plate of the housing 100, and the edge of the lower plate is a line extending the center point of the first axis and the second axis adjacent to the lower plate. It is the point of intersection.
  • the present invention may include the gas sensor 120 disposed near an upper plate edge and a lower plate edge of the enclosure 100.
  • a detection camera for determining detection of VOC gas discharged or leaking out of the battery due to an abnormality of the battery based on a change in the gas sensor signal value area may be disposed in the center of the upper plate of the housing 100.
  • the center of the upper plate of the enclosure 100 is a point extending from the center of the first axis and the center of the second axis to cross each other.
  • the present invention may include a visible light camera for capturing a visible light image instead of the gas sensor according to the present invention, and an infrared camera for capturing an infrared image in the same area as the visible light camera.
  • a warning signal is sent to the administrator, and then the visible light images and infrared images captured by infrared cameras are combined, and the specified infrared image is stored in the DB in advance.
  • a gas temperature value is detected, a gas leak point is extracted, the extracted gas leak point is synthesized with a visible light image, and the final result image can be transmitted to the administrator.
  • the feedback signal unit transmits a feedback signal including additional information obtained by combining visible light images and infrared images captured by infrared cameras to the manager.
  • data of temperature distribution according to thermal images or correction data corrected by a thermal image correction unit in visible light images and infrared images captured by infrared cameras are used at the temperature at which gas leakage does not occur. Compare with reference data with distribution.
  • the circuit for measuring the change in the measured value of the sensor includes a differentiator 307, a comparator 308, an AD converter 303, and a processor 305.
  • the differentiator receives the control voltage Vcc so that the gas sensor 120 and the first resistor 121 divide the control voltage Vcc.
  • the gas sensor 120 is 600 [ ⁇ ]
  • the gas sensor 120 is momentarily reduced to 250 [ ⁇ ].
  • a differentiator 307 for detecting an instantaneous change thereof is technically characterized.
  • the differentiator 307 does not generate an output in a normal state, but generates an output when the battery is abnormal.
  • a first capacitor 123 and a second resistor 122 are positioned in the comparator 308.
  • An AD converter 303 for converting the analog signal of the comparator 308 into a digital signal is disposed, and a rack BMS 203 based on the signal of the processor 305 that processes the output signal of the AD converter 303 Alternatively, it is a technical feature that controls the sub BMS 204.
  • 201, 201-n battery module

Abstract

The present invention relates to a battery protection apparatus using a gas sensor and, more specifically, to a battery protection apparatus using a gas sensor capable of determining whether or not a battery is abnormal through calculation of a sensing value of the gas sensor attached to a specific position and enabling an early warning.

Description

가스 센서를 이용한 배터리 보호 장치 및 방법Battery protection device and method using gas sensor
본 발명은 가스 센서를 이용한 배터리 보호 장치에 관한 것으로서, 보다 상세하게는 배터리 시스템내 특정 위치에 부착되는 가스 센서의 감지값의 연산을 통해 실시간 배터리의 고장 유무를 진단하여 잠재적인 치명적 배터리 사고를 예방하기 위한 조기 경보를 제공하는 가스 센서를 이용한 배터리 보호 장치에 관한 것이다.The present invention relates to a battery protection device using a gas sensor, and more particularly, to prevent a potential fatal battery accident by diagnosing the presence or absence of a battery failure in real time through calculation of a detection value of a gas sensor attached to a specific location in a battery system. It relates to a battery protection device using a gas sensor that provides an early warning for doing so.
일반적으로 ESS는 Energy Storage System의 약어로서 에너지저장시스템을 뜻하는 말로 에너지를 저장하였다가 필요한 시기에 사용할 수 있도록 만들어주는 장치입니다. 즉 다양한 형태의 에너지 중에서도 최근 시대에 가장 중요한 전기(전력)을 저장하는 장치인데, 전기에너지를 저장하여 필요할 때 사용함으로써 신재생에너지의 활용도를 제고하여 전력공급 시스템의 안정화를 도모할 수 있으며 전기에너지를 공급하는 여러 분야에 응용함으로써 친환경적이고 효율적인 에너지원으로 사용된다. In general, ESS is an abbreviation of Energy Storage System, which means an energy storage system. It is a device that stores energy and makes it available when needed. In other words, it is a device that stores electricity (electricity), which is the most important in recent times among various types of energy. By storing electric energy and using it when necessary, it can improve the utilization of new and renewable energy and stabilize the power supply system. It is used as an eco-friendly and efficient energy source by applying it to various fields that supply the product.
ESS는 주로 전력을 저장하는 배터리 시스템, 전기를 교류 또는 직류로 변환하는 전력 변환 장치 그리고 전체 시스템을 관리 제어하는 전력 관리 시스템 (Energy Monitoring System, EMS)으로 구성되어 있다. ESS mainly consists of a battery system that stores power, a power conversion device that converts electricity to AC or DC, and a power management system (Energy Monitoring System, EMS) that manages and controls the entire system.
이 중 전력을 저장하는 배터리 시스템에 채용되는 배터리 형식은 전기화학식 배터리가 주로 이용되고 있으며 고밀도 에너지를 저장하는 전기화학식 배터리의 특성상 높은 화재 위험성을 안고 있으며 화재 시 인화성 가스 방출과 연쇄 폭발의 위험성을 가지고 있다. Among them, the battery type used in the battery system that stores electric power is mainly used as an electrochemical type battery, and it has a high fire risk due to the nature of an electrochemical type battery that stores high density energy, and has the risk of flammable gas emission and chain explosion in case of fire. have.
이러한 연유로 배터리 시스템을 안전하게 사용할 수 있도록 관리 감시하는 장치가 필수적이다.For this reason, it is essential to manage and monitor the battery system so that it can be safely used.
BMS는 Battery Management System의 약어로서, 배터리 셀, 모듈, 랙 시스템을 관리하는 장치인바, 배터리 셀 용량 관리/보호, 사용이력, 수명예측, 과충전/과방전 보호, 통신 등 배터리 셀의 최대 성능을 발휘하면서 안전하게 사용될 수 있도록 관리하는 장치다.BMS is an abbreviation of Battery Management System, which is a device that manages battery cells, modules, and rack systems, and shows the maximum performance of battery cells such as battery cell capacity management/protection, usage history, life prediction, overcharge/overdischarge protection, and communication. It is a device that manages it so that it can be used safely.
BMS의 역할은 배터리를 관리하는 것으로, 충방전시 셀 밸런싱 역할과, 과전류 차단(규정 이상의 전류가 지나가면 차단) 쇼트시에도 셀을 보호한다. 과전압 충전은 비록 수 밀리보트라 하더라도 셀을 손상시키고 용량을 영구적으로 감소시킬 수 있으며, 거의 완전히 방전되어 저전압 상태에 있는 셀을 사전 조정 없이 충전하면 셀이 손상되어 배터리 안전에 심각하게 문제가 될 수 있다. BMS는 배터리의 과충전/과방전으로부터 배터리를 안전하게 보호하는 기능을 수행하고 전체 셀 전압 평행을 벗어난 하나의 셀이 발견되면 전체 셀 보호를 위해서 차단하고, 고열 차단 기능도 수행한다. 즉 리튬 배터리는 일정 전압 이하로 떨어지지 않게 유지해주고 일정전압 이상 충전을 막아주는 BMS에 의해 관리되어야 수명이 보장된다.The role of the BMS is to manage the battery, balancing the cell during charging and discharging, and protecting the cell even in the event of a short circuit. Overvoltage charging can damage the cell and permanently reduce capacity, even if it is several millivolts, and charging a cell that is almost completely discharged and in a low voltage state without pre-conditioning can damage the cell and seriously jeopardize battery safety. have. The BMS performs a function to safely protect the battery from overcharging/overdischarging of the battery, and when a single cell out of parallel with the total cell voltage is found, it cuts it off to protect the entire cell, and also performs a high temperature cutoff function. In other words, the life of the lithium battery is guaranteed only when it is managed by a BMS that keeps it from falling below a certain voltage and prevents charging above a certain voltage.
하지만 이러한 보호기능에도 불구하고 제조상의 결함, 설치 시 부주의, 환경운영 미흡, 그리고 시스템 간 통합운영의 부조화 등이 배터리에 가해지는 지속적인 스트레스 요인으로 작용하며 이로 인해 결국 배터리 셀 내부에 손상을 가져올 수 있다. 배터리가 손상이 되면 일반적으로 배터리 셀 내부 온도 상승과 함께 배터리 전해액 용매가 분해 기화되어 배터리 내부 압력이 증가하며 이러한 내부 압력이 일정 수준에 다다르면 배터리 형태에 따라 다양한 방식으로 셀 외부로 기화된 가스를 방출하게 된다. However, despite these protective functions, manufacturing defects, negligence during installation, inadequate environmental operation, and incongruity in integrated operation between systems act as a constant stress factor on the battery, which can eventually damage the battery cells. . When the battery is damaged, the battery electrolyte solvent decomposes and vaporizes along with the increase in the temperature inside the battery cell, increasing the internal pressure of the battery.When this internal pressure reaches a certain level, the vaporized gas is released to the outside of the cell in various ways depending on the battery type. It is done.
배출된 가스는 주로 휘발성 유기 화합물(VOC) 가스로 구성되어 있으며 이는 가연성을 지니고 있어 주위에 인화성 분위기를 형성한다. 이러한 상황이 계속 진행될 때 결국 배터리 셀 내부의 급격한 온도 상승과 다량의 열에너지가 방출되어 열 폭주 현상을 겪게 된다. 원래 손상된 배터리에서 발생한 열 폭주로 인한 높은 고열은 인접한 셀로 전달/전도되며 결과적으로 열 폭주 현상이 전이되게 된다. 이는 결국 화재로 진행되어 전체 배터리 시스템의 안전에 돌이킬 수 없는 위험한 상황을 초래하게 된다.The exhausted gas is mainly composed of volatile organic compound (VOC) gas, which is flammable and forms a flammable atmosphere around it. When this situation continues, a rapid temperature rise inside the battery cell and a large amount of thermal energy are released, resulting in a thermal runaway phenomenon. High heat due to thermal runaway generated by the original damaged battery is transferred/conducted to adjacent cells, and as a result, the thermal runaway phenomenon is transferred. This eventually leads to a fire, leading to an irreversible dangerous situation for the safety of the entire battery system.
실례로 부주의한 보호 시스템 설계와 관리미흡 등으로 2017년 이후로 국내에서만 연달아 수십 건의 화재 사고가 발생하였으며 그 피해액은 수백억에 이른다. 이에 따라 불안한 심리가 반영되어 국내 ESS 산업의 시장은 전반적인 침체로 위축되고 관련 업계의 막대한 피해는 물론 위기가 감돌고 있다. ESS산업의 질적인 성장과 산업 경쟁력 강화를 위해 화재에 대한 안전 기술 개발이 무엇보다도 시급한 실정이다. For example, dozens of fire accidents have occurred in succession in Korea only since 2017 due to careless design of the protection system and lack of management, and the damage amounted to tens of billions. As a result, uneasy sentiment is reflected, and the market of the domestic ESS industry is shrinking due to a general recession, and a crisis as well as enormous damage to the related industry is looming. The development of fire safety technology is urgently needed above all for the qualitative growth of the ESS industry and the strengthening of industrial competitiveness.
따라서 배터리 손상으로 인해 배출된 가스를 미리 감지하여 경보를 조기에 제공함으로써 열 폭주로 진행되는 것을 예방하는 새로운 배터리 보호 장치의 개발이 필요하게 되었다.Therefore, it is necessary to develop a new battery protection device that prevents thermal runaway by detecting the gas discharged due to damage to the battery in advance and providing an early warning.
<선행기술문헌><prior technical literature>
(특허문헌 1) 한국공개특허 제2017-0031940호(Patent Document 1) Korean Patent Publication No. 2017-0031940
(특허문헌 2) 한국공개특허공보 제2009-0131573호(Patent Document 2) Korean Patent Publication No. 2009-0131573
(특허문헌 3) 미국등록특허 제6204769호(Patent Document 3) U.S. Patent No.6204769
본 발명은 상기와 같은 문제점을 해결하기 위해 이루어진 것으로서, 배터리를 감싸는 외부 함체의 상측판의 정 중앙 뿐만 아니라 내부의 특정 위치에 배치되는 가스 센서를 이용하여 신속하고 정확하게 가스 유출을 검출할 수 있고, BMS를 통해 가스의 농도 변화를 실시간으로 감시하고 배터리의 손상 유무를 판단하여 관리자에게 경보를 제공할 수 있는 가스 센서를 이용한 배터리 보호 장치를 제공하는 데 목적이 있다.The present invention has been made to solve the above problems, and it is possible to quickly and accurately detect gas leakage using a gas sensor disposed at a specific location inside as well as the center of the upper plate of the outer case surrounding the battery, The purpose is to provide a battery protection device using a gas sensor that can monitor changes in the concentration of gas through BMS in real time and determine whether the battery is damaged or not and provide an alarm to the manager.
또한 본 발명은 통풍형 기판을 사용하여 센서 주변의 공기 흐름의 영향을 최소화하여 가스를 감지할 수 있는 가스 센서를 이용한 배터리 보호 장치를 제공하는 데 목적이 있다.Another object of the present invention is to provide a battery protection device using a gas sensor capable of detecting gas by minimizing the influence of the air flow around the sensor by using a ventilated substrate.
또한 본 발명은 가스 센서에 연결된 비교기 등을 이용하여 허용값과 비교하며 비상 경고 신호를 발생할 수 있는 가스 센서를 이용한 배터리 보호 장치를 제공하는 데 목적이 있다.Another object of the present invention is to provide an apparatus for protecting a battery using a gas sensor capable of generating an emergency warning signal by comparing with an allowable value using a comparator connected to a gas sensor.
상기 과제를 해결하기 위하여 본 발명은 가스 센서를 이용한 배터리 보호 장치에 있어서, 배터리를 감싸는 함체 또는 공간; 상기 공간 내 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서; 상기 가스 센서와 연계되어 가스 센서의 측정 신호값으로 계산된 이동 평균값을 토대로 가스의 농도 변화를 연산하고 경보 단계를 판단하는 BMS; 배터리를 제어하는 상위 관리자 시스템으로 경보단계를 BMS를 통해 전송하는 보호 장치;를 포함한다.In order to solve the above problems, the present invention provides an apparatus for protecting a battery using a gas sensor, comprising: an enclosure or space surrounding the battery; A gas sensor positioned in the space to detect a volatile organic compound gas; A BMS that is linked with the gas sensor and calculates a change in gas concentration based on a moving average value calculated as a measurement signal value of the gas sensor and determines an alarm step; It includes; a protection device for transmitting an alarm step through the BMS to the upper manager system that controls the battery.
본 발명은 가스 센서를 이용한 배터리 보호 장치에 있어서, 배터리를 감싸는 함체 또는 공간; 상기 공간 내 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서; 상기 가스 센서와 연계되어 가스 센서의 측정 신호값 변화를 미분기를 통해 감지한 후 기준값과 비교하여 기준값이하일 때 경보를 배터리 시스템을 제어하는 상위 관리자 감시 시스템(예를 들면, EMS)에 BMS를 통해 전송하는 시스템;을 포함한 보호 장치이다. The present invention provides a battery protection device using a gas sensor, comprising: an enclosure or space surrounding the battery; A gas sensor positioned in the space to detect a volatile organic compound gas; In connection with the gas sensor, the change in the measured signal value of the gas sensor is detected through a differentiator, and an alarm is transmitted to the upper manager monitoring system (e.g., EMS) that controls the battery system when it is less than the reference value by comparing it with the reference value. It is a protection device including;
본 발명에서 가스 센서를 이용한 배터리 보호 장치에 있어서, 배터리를 포함한 공간 또는 함체내에서 배치된 가스 센서는 상기 공간 또는 함체의 상측판이 사각형 형태를 갖고, 상기 사각형 형태가 제1축과 인접한 제2축을 포함하여, 제1축의 정중앙점 및 제2축의 정중앙점에서 시작하여 연장 형성된 직선이 서로 교차하는 지점에 배치되거나 공간적 제약조건이 있는 경우 제1축 또는 제2축의 정중앙점에 배치되거나 또는 제1축과 제2축이 서로 교차하는 지점에 배치된다.In the battery protection device using a gas sensor in the present invention, in the gas sensor disposed in a space including a battery or in an enclosure, the upper plate of the space or enclosure has a square shape, and the square shape has a second axis adjacent to the first axis. Including, the straight lines extending from the center point of the first axis and the center point of the second axis are arranged at a point where they intersect each other, or if there is a spatial constraint, it is arranged at the center point of the first axis or the second axis, or the first axis And the second axis are arranged at the point where they intersect each other.
본 발명은 가스 센서를 이용한 배터리 보호 장치에 있어서, 배터리를 감싸는 함체 또는 공간; 상기 함체에 부착되는 배출팬; 상기 함체 내 배터리에서 배출되는 휘발성 유기 화합물 가스를 검출하는 가스 센서; 상기 가스 센서와 전기적으로 연결된 서브 BMS;를 포함한 보호 장치이다.The present invention provides a battery protection device using a gas sensor, comprising: an enclosure or space surrounding the battery; A discharge fan attached to the enclosure; A gas sensor for detecting a volatile organic compound gas discharged from the battery in the enclosure; It is a protection device including a; sub-BMS electrically connected to the gas sensor.
상기 배터리란 화학적 방법으로 전기 에너지를 저장하는 장치이다.The battery is a device that stores electrical energy through a chemical method.
상기 배터리를 감싸는 공간 또는 함체는 복수의 배터리 셀을 감싸는 모듈, 복수의 모듈을 포함하는 랙, 또는 복수의 랙을 포함하는 배터리 실을 포함한다.The space or enclosure surrounding the battery includes a module surrounding a plurality of battery cells, a rack including a plurality of modules, or a battery chamber including a plurality of racks.
상기 가스 센서는, 상기 함체의 상측판이 사각형 형태를 갖고, 상기 사각형 형태가 제1축과 인접한 제2축을 포함하여, 제1축의 정중앙점 및 제2축의 정중앙점에서 시작하여 연장 형성된 직선이 서로 교차하는 지점에 배치되거나 공간적 제약조건이 있는 경우 제1축 또는 제2축의 정중앙점에 배치되거나 또는 제1축과 제2축이 서로 교차하는 지점에 배치된다.In the gas sensor, the upper plate of the enclosure has a square shape, and the square shape includes a second axis adjacent to the first axis, and a straight line extending from the center point of the first axis and the center point of the second axis crosses each other. It is disposed at a point where there is a spatial constraint, it is disposed at a center point of the first axis or the second axis, or disposed at a point where the first axis and the second axis intersect each other.
상기 가스 센서의 배치는 배터리를 포함하는 공간의 제약이 있는 경우, 이를테면 즉 배터리 모듈내에 상기 가스 센서가 배치되는 경우에, 상기 함체의 하측 판의 제 1축의 중앙부근 및 제 2축의 중앙부근이 서로 교차하는 지점에 배치되거나, 상기 함체의 높이 중간에 위치하며 하측판과 평행을 이루는 평면에서 제1축의 중앙 부근 및 제2축의 중앙 부근이 서로 교차하는 지점에 배치되거나, 상기 함체의 제 1축과 제 2축이 서로 교차하는 지점에 배치되거나, 상기 함체의 제 1축과 제 2축이 서로 교차하는 지점에 배치되거나, 상기 함체의 높이 중간에 위치하고 하측면과 평행인 평면에서 제 1축의 중앙부근 또는 제 2축이 서로 교차하는 지점에 배치되거나, 상기 함체의 상측 판의 제 1축의 중앙 부근에 배치되거나, 상기 함체의 하측 판의 제 1축의 중앙 부근에 배치되거나, 상기 함체의 높이 중간에 위치하며 하측판과 평행을 이루는 중간 평면의 제 1축의 중앙 부근에 배치된다.When the space including the battery is limited, for example, when the gas sensor is disposed in the battery module, the gas sensor may be disposed near the center of the first axis and the center of the second axis of the lower plate of the enclosure. Arranged at a point of intersection, located at the middle of the height of the enclosure and in a plane parallel to the lower side plate, at a point where the vicinity of the center of the first axis and the vicinity of the center of the second axis intersect each other, or The second axis is disposed at a point where they intersect each other, the first axis and the second axis of the enclosure intersect each other, or near the center of the first axis in a plane located at the middle of the height of the enclosure and parallel to the lower side Or disposed at a point where the second axes intersect each other, disposed near the center of the first axis of the upper plate of the case, disposed near the center of the first axis of the lower plate of the case, or located in the middle of the height of the case. And is disposed near the center of the first axis of the intermediate plane parallel to the lower side plate.
상기 가스 센서의 배치는 상기 함체에 설치된 배출팬으로부터 공기 흐름 경로에 배치하거나, 배출팬으로부터 상부 방향으로 상기 함체 외부에 어느 정도 이격을 두어 배치하거나, 배출팬으로부터 하부 방향으로 상기 함체 내부에 어느 정도 이격을 두어 배치하거나, 배출팬으로부터 좌 또는 우 방향으로 어느 정도 이격하여 상기 함체 외부 또는 내부에 배치된다. The gas sensor may be disposed in the air flow path from the exhaust fan installed in the enclosure, or arranged at a certain distance from the exhaust fan to the outside of the enclosure, or to some extent inside the enclosure from the exhaust fan to the lower direction. It may be spaced apart or disposed outside or inside the enclosure to some extent in the left or right direction from the discharge fan.
본 발명은 가스 센서를 이용한 배터리 보호 장치에 있어서, 배터리 모듈을 감싸는 함체; 상기 함체 내에 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서;를 포함한다.The present invention provides a battery protection device using a gas sensor, comprising: an enclosure surrounding a battery module; And a gas sensor positioned in the enclosure to detect a volatile organic compound gas.
또한 본 발명은 가스 센서를 이용한 배터리 보호 장치에 있어서, 배터리 모듈을 감싸는 함체; 상기 함체에 부착되는 배출팬; 상기 함체 내의 휘발성 유기 화합물 가스를 검출하는 가스 센서; 상기 가스 센서의 신호값 변화율을 미분기를 통해 감지한 후 기준값과 비교하여 기준값 이상일 경우 경보를 배터리 시스템을 제어하는 상위 관리자 감시 시스템(예를 들면, EMS)에 BMS를 통해 전송하는 시스템을 포함한다. In addition, the present invention is a battery protection device using a gas sensor, the enclosure surrounding the battery module; A discharge fan attached to the enclosure; A gas sensor for detecting a volatile organic compound gas in the enclosure; It includes a system that detects the rate of change of the signal value of the gas sensor through a differentiator, compares it with a reference value, and transmits an alarm to a higher level manager monitoring system (eg, EMS) that controls the battery system through BMS.
상기 가스 센서는 통풍공이 복수개 형성된 기판인 통풍형 기판 상에 설치된다.The gas sensor is installed on a ventilation type substrate, which is a substrate having a plurality of ventilation holes.
상기 가스 센서는 금속산화물, 화학저항식, 반도체식, 광이온, 및 적외선 센서 중 하나 이상을 포함한다.The gas sensor includes at least one of a metal oxide, a chemical resistance type, a semiconductor type, a photoion sensor, and an infrared sensor.
상기 통풍형 기판 상에는 배터리의 이상으로 배터리로부터 배출되거나 새어나오는 VOC가스를 검출할 수 있는 금속산화물, 화학저항식, 반도체식, 광이온, 또는 적외선 센서가 형성된다.On the ventilated substrate, a metal oxide, chemical resistance, semiconductor, photoion, or infrared sensor capable of detecting VOC gas discharged or leaked from the battery due to an abnormality of the battery is formed.
상기 통풍형 기판 상에는 가스 센서 PCB 기판이 부착되고, 상기 가스 센서 PCB 기판과 아날로그 디지털 변환기에서 생성되는 정보를 외부 통신망에 전달하는 12C 통신 인터페이스를 더 포함한다.A gas sensor PCB board is attached to the ventilated board, and a 12C communication interface for transmitting information generated by the gas sensor PCB board and the analog-to-digital converter to an external communication network is further included.
상기 배터리를 관리하는 BMS와 연계되어 배터리로부터 배출되는 가스를 감지하는 가스 감지 센서와 가스 누출 변화를 계산하는 가스 센서 모듈을 포함한다.In connection with the BMS that manages the battery, it includes a gas detection sensor that detects gas discharged from the battery and a gas sensor module that calculates a change in gas leakage.
상기 미분기는 신호값 변화율을 각 시간당 미분하여 미분값을 생성하는 장치이다.The differentiator is a device for generating a differential value by differentiating a rate of change of a signal value for each time.
본 발명은 배터리로부터 배출되는 휘발성 유기 화합물 가스를 검출하는 가스 센서를 이용한 배터리 보호 방법에 있어서, 상기 가스 센서의 측정 신호값으로 지수 이동 평균값을 계산하고 상기 평균값을 이용하여 정상적인 가스 농도 변화 범위를 설정하고, 측정된 센서 신호값이 정상적인 변화범위를 넘어선 경우 경보를 발생하는 단계;로 이루어진다. In the present invention, in a battery protection method using a gas sensor for detecting a volatile organic compound gas discharged from a battery, an exponential moving average value is calculated as a measurement signal value of the gas sensor, and a normal gas concentration change range is set using the average value. And generating an alarm when the measured sensor signal value exceeds the normal change range.
본 발명은 배터리로부터 배출되는 휘발성 유기 화합물 가스를 검출하는 가스 센서를 이용한 배터리 보호 방법에 있어서, 상기 가스 센서의 측정 신호값 변화율을 가스 센서에 부착된 미분기를 통해 감지한 후 미리 설정된 기준값과 비교하여 기준값 이하일 경우 경보를 발생하는 단계;로 이루어진다.In the present invention, in a battery protection method using a gas sensor for detecting a volatile organic compound gas discharged from a battery, the rate of change of the measured signal value of the gas sensor is detected through a differentiator attached to the gas sensor, and then compared with a preset reference value. If it is less than the reference value, generating an alarm; consists of.
본 발명은 복수의 배터리를 감싸는 모듈과, 상기 모듈 내 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서를 이용한 배터리 보호 방법에 있어서, 상기 가스 센서의 측정 신호값을 지수 이동 평균값을 통해 신호값의 일정치 이상의 변화를 판단하고 허용값과 비교하여 정상적인 변화범위를 넘어선 경우 경보를 발생하는 단계; 상기 가스 센서의 신호값 변화율을 미분기를 통해 감지한 후 기준값과 비교하여 기준값 이하일 경우 경보를 발생하는 단계;로 이루어진다.The present invention provides a battery protection method using a module surrounding a plurality of batteries and a gas sensor positioned in the module to detect a volatile organic compound gas, wherein the measured signal value of the gas sensor is converted to one of the signal values through an exponential moving average value. Judging a change of a political abnormality and comparing it with an allowable value to generate an alarm when it exceeds the normal change range; Detecting the rate of change of the signal value of the gas sensor through a differentiator, comparing it with a reference value, and generating an alarm when it is less than the reference value.
본 발명은 배터리 모듈을 감싸는 함체, 상기 함체 내에 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서를 이용한 배터리 보호 방법에 있어서, 상기 가스 센서의 측정 신호값을 지수 이동 평균값을 통해 신호값의 일정치 이상의 변화를 판단하고 허용값과 비교하여 정상적인 변화범위를 넘어선 경우 경보를 발생하는 단계; 상기 가스 센서의 신호값 변화율을 미분기를 통해 감지한 후 기준값과 비교하여 기준값 이하일 경우 경보를 발생하는 단계;로 이루어진다.The present invention relates to a battery protection method using a gas sensor that surrounds a battery module and detects a volatile organic compound gas by being located in the enclosure, wherein the measured signal value of the gas sensor is equal to or greater than a certain value of the signal value through an exponential moving average value. Determining a change, comparing it with an allowable value, and generating an alarm when it exceeds a normal change range; Detecting the rate of change of the signal value of the gas sensor through a differentiator, comparing it with a reference value, and generating an alarm when it is less than the reference value.
상기와 같이 이루어지는 본 발명은 배터리 모듈 내에 가스 센서를 장착하여 배터리로부터 배출되는 가스를 검출하여 배터리의 손상 유무를 신속하고 정확하게 판단할 수 있다. In the present invention made as described above, by installing a gas sensor in the battery module to detect gas discharged from the battery, it is possible to quickly and accurately determine whether or not the battery is damaged.
또한 본 발명은 배출된 가스가 상승하는 성질을 이용하거나 강제 공기 흐름을 이용하여 배터리가 위치하는 공간 내에서 가스 센서 위치를 결정하여 보다 신속하고 정확한 가스 유출을 검출할 수 있다.In addition, according to the present invention, a gas sensor location in a space in which a battery is located may be determined by using a property in which the discharged gas rises or a forced air flow may be used to detect the outflow of gas more quickly and accurately.
또한 본 발명은 ESS 등의 사고의 위험성은 저감시키면서, 배터리 운용의 효율성을 높일 수 있는 효과가 발생한다.In addition, the present invention has an effect of increasing the efficiency of battery operation while reducing the risk of accidents such as ESS.
또한 본 발명은 다양한 레벨의 허용 하한 임계치와 경고 횟수를 통해 센서의 민감도에 따른 오작동을 줄이며 여러 단계의 경보를 통지할 수 있어 관리자의 유지보수의 편의와 비용절감의 장점을 가진다.In addition, the present invention can reduce malfunctions according to the sensitivity of a sensor through various levels of allowable lower limit thresholds and number of warnings, and can notify alarms of various stages, thereby having the advantage of maintenance convenience and cost reduction for the administrator.
도 1, 2는 본 발명에 따른 일반적인 원통형 배터리 셀의 외관과 기능 및 역할을 보여주는 도면이다.1 and 2 are views showing the appearance, function, and role of a general cylindrical battery cell according to the present invention.
도 3, 4, 5 ,6 ,7 은 본 발명에 따른 직렬 또는 병렬로 연결된 복수의 원통형 배터리 셀을 포함하는 배터리 모듈과, 전기적으로 연결된 복수의 배터리 모듈을 수직으로 적층하여 포함하는 배터리 함체 또는 랙과, 이를 배터리 룸 내 복수개 배치되는 모습을 보여주는 도면이다.3, 4, 5, 6, 7 is a battery box or rack including a battery module including a plurality of cylindrical battery cells connected in series or parallel according to the present invention and a plurality of electrically connected battery modules vertically stacked. And, it is a diagram showing a state in which a plurality of these are arranged in the battery room.
도 8, 9, 10은 와이어에 본드된 MEMS 기판 위의 센서와 그 사진과 가스 센서 모듈이 장착된 통풍형 기판을 보여주는 도면이다.8, 9, and 10 are views showing a sensor on a MEMS substrate bonded to a wire, a photograph of the sensor, and a ventilated substrate on which a gas sensor module is mounted.
도 11, 12는 본 발명의 다른 실시예에 따른 배터리에서 배출되는 가스 농도에 따른 센서 신호와, 시간의 변화에 따른 센서 신호 값의 급격한 변동을 보여주는 도면이다.11 and 12 are diagrams illustrating a sensor signal according to a concentration of gas discharged from a battery according to another embodiment of the present invention and a sudden change in a sensor signal value according to a change in time.
도 13, 14는 일정한 공간 내 특정 위치에 가스 센서를 부착한 후 실험한 결과를 보여주는 도면이다.13 and 14 are diagrams showing experimental results after attaching a gas sensor to a specific location in a certain space.
도 15, 16, 17, 18, 19, 20은 함체의 특정 위치에 가스 센서를 부착한 실시예를 나열한 도면이다.15, 16, 17, 18, 19, and 20 are views listing examples in which a gas sensor is attached to a specific position of a housing.
도 21은 본 발명의 다른 실시예에 따른 시간에 따른 센서의 측정 신호 값, 지수 이동 평균값(Exponential Moving Average, EMA), 그리고 허용 하한 임계치의 예시를 보여주는 그래프 도면이다.FIG. 21 is a graph showing an example of a measurement signal value, an Exponential Moving Average (EMA), and an allowable lower limit threshold value of a sensor over time according to another embodiment of the present invention.
도 22는 본 발명의 다른 실시예에 따른 센서 측정값의 변화를 측정하는 회로도이다.22 is a circuit diagram for measuring a change in a sensor measurement value according to another embodiment of the present invention.
본 발명은 가스 센서를 이용한 배터리 보호 장치에 있어서, 배터리를 감싸는 함체 또는 공간; 상기 공간 내 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서; 상기 가스 센서와 연계되어 가스 센서의 측정 신호값으로 계산된 이동 평균값을 토대로 가스의 농도 변화를 연산하고 경보 단계를 판단하는 BMS; 배터리를 제어하는 상위 관리자 시스템으로 경보단계를 BMS를 통해 전송하는 보호 장치;를 포함한다.The present invention provides a battery protection device using a gas sensor, comprising: an enclosure or space surrounding the battery; A gas sensor positioned in the space to detect a volatile organic compound gas; A BMS that is linked with the gas sensor and calculates a change in gas concentration based on a moving average value calculated as a measurement signal value of the gas sensor and determines an alarm step; It includes; a protection device for transmitting an alarm step through the BMS to the upper manager system that controls the battery.
본 발명에 따른 배터리 셀(200)의 일례로 도 1 a에 도시되어 보여준다. 이러한 일례에 따르면 도 1b의 양극 단자(1)와 전해액 하우징(7)과 전해액 하우징(7)의 양단에서 쇼트를 방지하는 탑 인슐레이터(Top Insulator; 6)와 바텀 인슐레이터(Bottom Insulator; 8)를 포함하고, 상기 전해액 하우징(7) 내에는 양극/음극/세퍼레이터 권취 구성체가 함침되며, 전해액 누액 방비와 양극/음극 절연을 위한 개스킷(5)과 안전을 위해 전지 내압 상승 시 가스를 방출하는 벤트(4)와 내압 상승 시 벤트(4)에 의해 전류를 차단하는 CID(3) 등으로 구성된다.As an example of the battery cell 200 according to the present invention is shown in Figure 1a. According to this example, a top insulator (6) and a bottom insulator (8) for preventing short circuits at both ends of the positive terminal 1, the electrolyte housing 7 and the electrolyte housing 7 of FIG. 1B are included. In addition, a positive electrode/cathode/separator winding structure is impregnated in the electrolyte housing 7, a gasket 5 for preventing electrolyte leakage and insulation of the positive electrode/cathode, and a vent 4 for releasing gas when the internal pressure of the battery increases for safety. ) And a CID (3) that blocks the current by a vent (4) when the internal pressure rises.
도 2a는 배터리(200)를 장착한 배터리 모듈(201)과 배터리 모듈(201)의 전단부에 서브 BMS(204)가 플레이트 형태로 부착되어 각 배터리(200)의 상태를 관리한다.2A shows the battery module 201 with the battery 200 mounted thereon and the sub-BMS 204 attached to the front end of the battery module 201 in the form of a plate to manage the state of each battery 200.
도 2c는 모듈 내 서브 BMS(204)의 위치를 표시하는 도면이다. 모듈 별 가스 센서를 장착하는 경우, 일례로 도 2c에 도시된 바와 같이 상기 서브 BMS(204)와 연결된 가스 센서의 모듈 내 위치(200-5)를 보여준다. 공간에서 가스가 확산되어 최종 센서의 위치까지 도달하여 감지되는 가스 농도는 가스 배출원으로 부터 감지 거리까지의 세제곱에 비례함으로 신속하고 정확하게 가스를 검출하기 위해 감지 공간이 작을수록 효과적이다. 예를 들어 일실시예로서 모듈 별 가스센서 장착이 가장 바람직하다. 2C is a diagram showing the location of the sub-BMS 204 in the module. In the case of mounting a gas sensor for each module, as shown in FIG. 2C, for example, the position 200-5 of the gas sensor connected to the sub-BMS 204 in the module is shown. Since gas is diffused in the space and reaches the position of the final sensor, the detected gas concentration is proportional to the cube from the gas emission source to the sensing distance. Therefore, the smaller the sensing space is, the more effective it is to detect the gas quickly and accurately. For example, as an embodiment, it is most preferable to mount a gas sensor for each module.
따라서 본 발명은 모듈 별 가스 센서 장착으로 손상된 배터리의 위치를 모듈 단위로 파악할 수 있어 유지 보수나 교체 시 용의한 점이 있다. Therefore, the present invention has a point of convenience during maintenance or replacement, since the location of a damaged battery can be identified in units of modules by mounting a gas sensor for each module.
또한 서브 BMS(204)를 장착한 복수개의 배터리 모듈(201-1 ~ 201-n)을 감싸는 함체 또는 랙(100)의 내부 상측부에 랙 BMS(203)가 위치한다.In addition, the rack BMS 203 is positioned on the inner upper side of the enclosure or the rack 100 surrounding the plurality of battery modules 201-1 to 201-n on which the sub BMS 204 is mounted.
상기 함체 또는 랙의 밀폐도에 따라 원할한 공조를 위해 상기 함체 또는 랙(100)의 상측부 중앙부에는 공냉을 위한 배출 팬(101)이 설치될 수 있다.A discharge fan 101 for air cooling may be installed in the center of the upper portion of the enclosure or rack 100 for smooth air conditioning according to the degree of sealing of the enclosure or rack.
도 2d는 함체(100) 대신 전면부가 외부로 노출된 창을 갖는 프레임을 더 설치하여, 서브 BMS(204)를 장착한 복수개의 배터리 모듈(201-1 ~ 201-n)을 외부에서 관찰할 수 있고, 상기 서브 BMS (204) 또는 랙 BMS(203)의 전면에는 측정된 모듈 또는 랙 내부 환경 변수들을 (내부 온도나 가스 경보 표시) 표시할 수 있는 디스플레이창이 더 형성될 수도 있다.2D is a frame having a window exposed to the outside instead of the housing 100, so that a plurality of battery modules 201-1 to 201-n equipped with the sub-BMS 204 can be observed from the outside. In addition, a display window may be further formed on the front of the sub-BMS 204 or the rack BMS 203 to display the measured module or internal environment variables (internal temperature or gas alarm display).
도 2e는 상기 도 2c를 복수개(100-1, 100-n) 나열한 도면으로서, 내부에 각각 배터리 모듈(201)이 설치되어 하나의 배터리 시스템(Battery System) 역할을 하게 된다.FIG. 2E is a view in which a plurality of FIG. 2C is arranged (100-1, 100-n). Each battery module 201 is installed therein to serve as one battery system.
본 발명은 모듈 별 가스 센서를 장착 시 추가적인 복잡성이나 경제성을 고려하여 랙 별 가스센서를 배치하는 경우에는, 신속하고 정확하게 가스유출을 검출하기 위해 상기 함체 (100) 내 상측면에 가스 센서를 배치할 수 있다.In the present invention, in the case of arranging gas sensors for each rack in consideration of additional complexity or economy when mounting gas sensors for each module, the gas sensor may be disposed on the upper side of the enclosure 100 in order to quickly and accurately detect gas leakage. I can.
이러한 가스 센서 배치는 함체 내 강제 기류가 없을 때 더욱 효과적인 배치라 할 수 있다. 상기 가스 센서와 연결된 랙 BMS(203)는 가스의 농도 변화를 실시간 판단하여 관리자에게 경보할 수 있다.Such a gas sensor arrangement can be said to be more effective when there is no forced airflow in the enclosure. The rack BMS 203 connected to the gas sensor may determine the change in the concentration of gas in real time and alert the administrator.
도 3a는 가스 센서(120)의 사시도와 절단면도와 시간에 따른 가스 측정치의 변화량(120-4)을 나타내는 그래프를 보여준다.3A is a perspective view and a sectional view of the gas sensor 120 and a graph showing the amount of change 120-4 of the measured gas value over time.
상기 가스 센서(120)는 MEMS 기판(120-3) 위에 복수개의 전극(electrode; 120-2)이 분리되어 형성되고, 상기 전극(120-2)의 중앙에는 표면에서 VOC 가스를 흡착하여 저항값이 변경되는 금속산화물(120-1)이 형성된다.The gas sensor 120 is formed by separating a plurality of electrodes 120-2 on the MEMS substrate 120-3, and a resistance value by adsorbing VOC gas from the surface at the center of the electrode 120-2. The changed metal oxide 120-1 is formed.
본 발명의 일실시예에 따른 가스 센서(예 : MEMS형 VOC 가스센서; 120)의 동작 원리를 살펴보면, 금속 산화물(MEMS 기판 메탈 옥사이드, metal oxide; 120-1)가 전극(electrode; 120-2)에 본딩되어 가스를 검출한다.Looking at the operating principle of a gas sensor (eg, MEMS type VOC gas sensor; 120) according to an embodiment of the present invention, a metal oxide (MEMS substrate metal oxide; 120-1) is an electrode (electrode; 120-2). ) To detect gas.
상기 가스 검출이란 배터리가 운용되고 있는 공간에서 존재하는 상기 가스의 농도 변화를 말하며 센서 신호값이란 센서 감지 판이 공기와 접촉하여 변화하는 전기 신호를 말하며 전압 및 저항을 포함 한다. 측정된 센서 신호의 변화로 검출된 가스의 양을 판단하여 경보신호를 발생하는 것을 특징으로 한다.The gas detection refers to a change in the concentration of the gas existing in the space in which the battery is operated, and the sensor signal value refers to an electric signal that changes when the sensor detection plate contacts air, and includes voltage and resistance. It is characterized in that an alarm signal is generated by determining the amount of gas detected by a change in the measured sensor signal.
예를 들면, 금속산화물 센서의 경우, 상기 가스에 민감한 금속 산화물(120-1)이 상기 가스에 노출시 금속 산화물 층의 전도도 변화를 측정하여 가스의 양을 결정한다. For example, in the case of a metal oxide sensor, when the gas-sensitive metal oxide 120-1 is exposed to the gas, a change in conductivity of the metal oxide layer is measured to determine the amount of gas.
상기 가스 센서는 금속산화물, 화학저항식, 반도체식, 광이온, 및 적외선 센서를 포함하는 모든 종류의 가스 센서를 일컫는다.The gas sensor refers to all kinds of gas sensors including metal oxide, chemical resistance, semiconductor, photoion, and infrared sensors.
도 3b는 도 3a의 가스 센서를 자세히 보여주는 확대 사진과 내부 투과 사진이다.3B is an enlarged photograph and an internal transmission photograph showing the gas sensor of FIG. 3A in detail.
도 3c는 배출팬(101) 상측부 또는 그 위치에 대신하여 설치되는 기판(300)으로서 관통홀(306)을 포함하는 통풍형 기판(302) 위에 상기 가스 센서(120)가 설치되는 가스감지판(301)과 상기 가스 센서(120)의 저항값을 전달받아 디지털로 변환하는 AD 컨버터(AD Converter; 303)와 I2C 인터페이스(304)가 형성된다.3C is a gas detection plate on which the gas sensor 120 is installed on a ventilated substrate 302 including a through hole 306 as a substrate 300 installed on the upper side of the exhaust fan 101 or in place of the position thereof. An AD converter 303 and an I2C interface 304 for digitally converting by receiving 301 and resistance values of the gas sensor 120 are formed.
상기 가스 센서(120)를 포함하는 센서 PCB 감지판(301)과 아날로그 디지털 컨버터(303)와 I2C 인터페이스(304)로 구성된다.It consists of a sensor PCB detection plate 301 including the gas sensor 120, an analog-to-digital converter 303, and an I2C interface 304.
도 4 a,b에 도시된 바와 같이 본 발명에 따른 가스센서(120)의 센서 신호값(601)이란 센서에서 측정된 전기 신호를 말하며 전압 및 저항값을 포함한다.As shown in FIGS. 4A and 4B, the sensor signal value 601 of the gas sensor 120 according to the present invention refers to an electric signal measured by the sensor and includes voltage and resistance values.
센서 신호값 (601)의 시간에 따른 변화를 평가하며 휘발성 유기 화합물 가스 검출 유무을 결정하고 그 결과를 바탕으로 경보신호를 발생한다.The change over time of the sensor signal value 601 is evaluated, and the presence or absence of a volatile organic compound gas is determined, and an alarm signal is generated based on the result.
본 발명의 일실시예로서 미분기(도 8 참조)를 이용하여 구한 센서 신호값의 기울기가 허용 기울기 값보다 작을 때, 가스가 검출된 것으로 판단한다. 상기 허용 기울기 값은 센서의 민감도에 따른 잘못된 경보를 발생하는 것을 방지하기 위해 0보다 훨씬 적은 값이여야 한다. As an embodiment of the present invention, when the slope of the sensor signal value obtained by using a differentiator (refer to FIG. 8) is less than the allowable slope value, it is determined that gas is detected. The allowable slope value should be much less than zero in order to prevent false alarms according to the sensitivity of the sensor.
본 발명에서 사용되는 가스센서(120)가 강제 공기 흐름이 없는 공간 내에 설치된 경우, 주변 상온 온도에서는 배터리 이상으로 배출되는 가스는 위로 상승하는 경향을 고려하여 가스센서의 위치를 결정할 수 있다. 도 5a, b에 도시된 바와 같이 일정한 정육면체 공간 내 중심에 가스를 발생시키는 가스 배출원을 놓고, 가스 배출원으로부터 각기 다른 방향으로 배치된 가스 센서(120)의 위치에 따라 가스의 감지도가 달랐으며 측정 결과 Sensor 2의 위치에서 가장 감지도가 좋았으며 다음으로는 Sensor 1 위치에서 감지도가 좋았다. When the gas sensor 120 used in the present invention is installed in a space where there is no forced air flow, the position of the gas sensor may be determined in consideration of the tendency of the gas discharged above the battery to rise above the ambient room temperature. As shown in Figs. 5a and b, a gas emission source that generates gas is placed at the center of a certain cube space, and the degree of detection of the gas is different according to the positions of the gas sensors 120 arranged in different directions from the gas emission source. As a result, the degree of detection was the best at the location of Sensor 2, followed by the better at the location of Sensor 1.
따라서 본 발명에서 상기 가스 센서의 배치는 Sensor 2의 위치에 해당하는 제1측의 정중앙점 및 제2측의 정중앙점에서 시작하여 연장 형성된 직선이 서로 교차하는 지점(도 6a 103참조)에 배치되거나 공간적 제약으로 상기 지점에 배치가 어려운 경우 상기 제1축 또는 상기 제2축의 정중앙점(도 6e 117참조)에 배치되거나 또는 상기 제1축과 상기 제2축이 서로 교차하는 지점(도 6c 114참조)에 배치하는 것이 바람직하다.Therefore, in the present invention, the arrangement of the gas sensor is arranged at a point where straight lines extending from the center point of the first side and the center point of the second side corresponding to the position of Sensor 2 intersect each other (see Fig. 6a 103), or When it is difficult to arrange at the point due to spatial constraints, it is placed at the center point of the first axis or the second axis (see Fig. 6e 117), or at a point where the first axis and the second axis cross each other (see Fig. 6c 114). It is desirable to place it in ).
도 5a, b에 도시된 바와 같이 본 발명에서 강제 공기 흐름이 없는 경우, 주변 상온 온도에서는 배터리 이상으로 배출되는 가스는 위로 상승하는 경향이 있다. As shown in FIGS. 5A and 5B, when there is no forced air flow in the present invention, the gas discharged above the battery tends to rise above the ambient room temperature.
또 다른 실시예로서 도 6 a, b, c, d, e, f에 도시된 바와 같이 본 발명은 상기 함체(100)의 하측 판(106)의 제 1축(108)의 중앙부근 및 제 2축(109)의 중앙부근이 서로 교차하는 지점(107), 상기 함체(100)의 높이 중간에 위치하며 하측판(106)과 평행을 이루는 평면에서 제1축(112)의 중앙 부근(119) 및 제2축(113)의 중앙부근이 서로 교차하는 지점(111), 상기 함체(100)의 제 1축(104)과 제 2축(105)이 서로 교차하는 지점(114), 상기 함체(100)의 제 1축(108)과 제 2축(109)이 서로 교차하는 지점(115), 상기 함체(100)의 높이 중간에 위치하고 하측면과 평행인 평면(110)에서 제 1축(112)의 중앙부근(119) 또는 제 2축(113)이 서로 교차하는 지점(116), 상기 함체(100)의 상측 판(102)의 제 1축의 중앙 부근(117), 상기 함체(100)의 하측 판(106)의 제 1축의 중앙 부근(118), 및 상기 함체(100)의 상기 함체(100)의 높이 중간에 위치하며 하측판(106)과 평행을 이룬다.As another embodiment, as shown in Figs. 6 a, b, c, d, e, and f, the present invention relates to the vicinity of the center of the first shaft 108 of the lower plate 106 of the enclosure 100 and the second A point 107 where the central vicinity of the shaft 109 intersects each other, and is located in the middle of the height of the housing 100, and in a plane parallel to the lower plate 106, the vicinity of the center of the first shaft 112 (119) And a point 111 where the center of the second shaft 113 crosses each other, a point 114 where the first shaft 104 and the second shaft 105 of the enclosure 100 cross each other, and the enclosure ( The first axis 108 and the second axis 109 of 100) cross each other at the point 115, located in the middle of the height of the housing 100, and in the plane 110 parallel to the lower side, the first axis 112 ) In the vicinity of the center (119) or the second axis (113) crossing each other (116), the center of the first axis (117) of the upper plate (102) of the housing (100), the housing (100) It is located near the center 118 of the first axis of the lower plate 106 and at the middle of the height of the housing 100 of the housing 100 and is parallel to the lower plate 106.
본 발명에서 사용되는 가스센서(120)가 강제 공기 흐름이 있는 공간 내에 설치된 경우, 예를 들면 함체 내에 강제 배출팬이 설치되어 있고 그 함체 내의 배터리의 이상으로 배출되는 가스 검출을 위한 가스 센서가 설치된 경우, 배출팬으로부터 외부로 배출되는 공기흐름 경로에 설치하되 강제 배출 팬 근처에 설치하는 경우에는 배출 공기 속도로 부터 영향을 덜 받도록 하며 센서 감지 표면이 공기흐름에 맞닿는 것을 피해야 한다. 따라서 본 발명에서 상기 가스센서(120)는 상기 배출팬의 상부 방향으로 함체 외부에 또는 하부방향으로 함체 내부에 어느 정도 이격하여 배치하거나, 상기 배출팬으로부터 측면 방향으로 어느 정도 이격하여 배치한다. When the gas sensor 120 used in the present invention is installed in a space with a forced air flow, for example, a forced exhaust fan is installed in the enclosure, and a gas sensor for detecting gas discharged due to abnormality of the battery in the enclosure is installed. In this case, it should be installed in the airflow path discharged from the exhaust fan to the outside, but if it is installed near the forced exhaust fan, it should be less affected by the exhaust air velocity and the sensor sensing surface should avoid contacting the airflow. Therefore, in the present invention, the gas sensor 120 is disposed to be spaced from the outside of the case in the upper direction of the discharge fan or inside the case in the lower direction to some extent or spaced from the discharge fan to some extent in the lateral direction.
상기 가스센서(120)는 강제 공기 흐름이 있는 경우, 공기흐름 경로의 배출구에 설치하되 강제 배출 팬 근처에 설치하는 경우에는 공기 속도로 부터 영향을 덜 받도록 설치하여야 한다. When there is a forced air flow, the gas sensor 120 should be installed at the outlet of the air flow path, but when installed near the forced exhaust fan, it should be installed so that it is less affected by the air velocity.
또 다른 실시예로서 도 6 a, b, c, d, e, f에 도시된 바와 같이 본 발명은 상기 함체(100)의 하측 판(106)의 제 1축(108)의 중앙부근 및 제 2축(109)의 중앙부근이 서로 교차하는 지점(107), 상기 함체(100)의 높이 중간에 위치하며 하측판(106)과 평행을 이루는 평면에서 제1축(112)의 중앙 부근(119) 및 제2축(113)의 중앙부근이 서로 교차하는 지점(111), 상기 함체(100)의 제 1축(104)과 제 2축(105)이 서로 교차하는 지점(114), 상기 함체(100)의 제 1축(108)과 제 2축(109)이 서로 교차하는 지점(115), 상기 함체(100)의 높이 중간에 위치하고 하측면과 평행인 평면(110)에서 제 1축(112)의 중앙부근(119) 또는 제 2축(113)이 서로 교차하는 지점(116), 상기 함체(100)의 상측 판(102)의 제 1축의 중앙 부근(117), 상기 함체(100)의 하측 판(106)의 제 1축의 중앙 부근(118), 및 상기 함체(100)의 상기 함체(100)의 높이 중간에 위치하며 하측판(106)과 평행을 이룬다.As another embodiment, as shown in Figs. 6 a, b, c, d, e, and f, the present invention relates to the vicinity of the center of the first shaft 108 of the lower plate 106 of the enclosure 100 and the second A point 107 where the central vicinity of the shaft 109 intersects each other, and is located in the middle of the height of the housing 100, and in a plane parallel to the lower plate 106, the vicinity of the center of the first shaft 112 (119) And a point 111 where the center of the second shaft 113 crosses each other, a point 114 where the first shaft 104 and the second shaft 105 of the enclosure 100 cross each other, and the enclosure ( The first axis 108 and the second axis 109 of 100) cross each other at the point 115, located in the middle of the height of the housing 100, and in the plane 110 parallel to the lower side, the first axis 112 ) In the vicinity of the center (119) or the second axis (113) crossing each other (116), the center of the first axis (117) of the upper plate (102) of the housing (100), the housing (100) It is located near the center 118 of the first axis of the lower plate 106 and at the middle of the height of the housing 100 of the housing 100 and is parallel to the lower plate 106.
본 발명에서 가스센서를 이용하여 가스 농도 변화를 판단하는 방법으로 도 7에 도시된 바와 같이 가스 센서로부터 측정된 센서 신호 값을 전송받은 가스 센서와 연계된 BMS는 매 시간 센서 신호 값을 이용하여 지수 이동 평균값(EMA)를 구하고, 상기 EMA로부터 미리 설정한 백분율(P%)을 이용하여 허용 하한 임계치(LB)을 다음과 같이 구한다. LB = EMA × ( 1-P/100). 이때 측정된 센서 신호값(503)과 LB(501)를 비교하여 센서 신호값이 임계치보다 작을 경우, 가스 농도의 의미있는 변화로 판단하고 비상 경고 신호를 발생하고 관리자(예 : 관리자 단말기)에 전송한다. 여기에서 의미있는 변화란 돌이킬 수 없는 배터리의 내부 손상이 시작되어 사고로 이어질 수 있는 상황을 말한다. 여기에서 상기 가스 센서 신호 값이란 센서에서 측정된 전기 신호를 말하며 전압 및 저항을 포함한다. In the present invention, as a method of determining the change in gas concentration using a gas sensor, the BMS linked to the gas sensor that received the sensor signal value measured from the gas sensor as shown in FIG. 7 is indexed by using the sensor signal value every hour. The moving average value (EMA) is calculated, and the allowable lower limit threshold (LB) is calculated as follows using the percentage (P%) set in advance from the EMA. LB = EMA × (1-P/100). At this time, the measured sensor signal value 503 and LB 501 are compared, and if the sensor signal value is less than the threshold, it is determined as a meaningful change in gas concentration, and an emergency warning signal is generated and transmitted to the manager (e.g., the manager terminal). do. Here, a meaningful change refers to a situation in which irreversible internal damage to the battery begins, leading to an accident. Here, the gas sensor signal value refers to an electric signal measured by the sensor and includes voltage and resistance.
또한 본 발명은 일실시예로서 가스 센서와 연계된 BMS는 상위 BMS나 관리자에게 경보 신호를 전달하여 위급 시 관리자의 신속한 대응이 가능하다. 이를테면 모듈별 가스 감시하는 경우, 서브BMS(204)에서 랙BMS(203)로, 랙BMS(203)에서 관리자에게 전달되며, 랙별로 가스 감시하는 경우, 랙BMS(203)에서 관리자에게 전달되는 경로를 거쳐 최종적으로 대응 조치를 취할 수 있다.In addition, as an embodiment of the present invention, the BMS linked to the gas sensor transmits an alarm signal to the upper BMS or the manager, thereby enabling the manager to quickly respond in case of an emergency. For example, in the case of monitoring gas for each module, it is transmitted from the sub BMS 204 to the rack BMS 203 and from the rack BMS 203 to the manager, and in case of monitoring gas for each rack, the path transmitted from the rack BMS 203 to the manager Finally, countermeasures can be taken.
도 4b에 도시된 바와 같이 가스센서에서 측정된 센서 신호 값의 급격한 기울기(601-1)를 감지하기 위해 본 발명에서 가스 센서에 미분기(도 8참조)를 장착하여 기울기를 감지하고 감지된 기울기를 허용 기울기와 비교하여 센서 신호값의 시간에 따른 급격한 변화를 판단한다. 여기에서 급격한 변화란 돌이킬 수 없는 배터리의 내부 손상으로 인해 가스 배출이 시작된 상황을 말한다. 급격한 변화가 발생한 경우 이를 감지한 미분기는 A/D 컨버터(303)를 통해 디지털화된 신호를 프로세서(305)를 통해 가스 센서와 연계된 BMS를 통해 관리자(예 : 관리자 단말기)에 즉시 전송된다.As shown in FIG. 4B, in order to detect the steep slope (601-1) of the sensor signal value measured by the gas sensor, a differentiator (refer to FIG. 8) is mounted on the gas sensor to detect the slope and adjust the detected slope. Compared with the allowable slope, the sudden change of the sensor signal value over time is judged. Here, a sudden change refers to a situation in which gas emissions have begun due to irreversible internal damage to the battery. When a sudden change occurs, the differentiator that senses this is immediately transmitted to a manager (eg, a manager terminal) through a BMS linked to a gas sensor through the processor 305 and a digitized signal through the A/D converter 303.
즉 도 4b의 급격한 기울기(601-1)가 발생한 경우 이를 감지한 미분기는 A/D 컨버터(303)를 통해 디지털화된 신호를 프로세서(305)에 즉시 전달할 수 있다.That is, when the sudden slope 601-1 of FIG. 4B occurs, the differentiator detecting the occurrence may immediately transmit the digitized signal to the processor 305 through the A/D converter 303.
또한 본 발명은 일실시예로서 미분기의 프로세서(305)를 통해 전달받은 가스 농도값이 일정 기준치를 벗어난 경우, 해당 가스 센서와 연계된 BMS는 상위 BMS나 관리자에게 경보 신호를 전달하여 위급 시 관리자의 신속한 대응이 가능하다. 즉 모듈 별로 가스를 감시하는 경우, 서브BMS(204)에서 랙BMS(203)로, 랙BMS(203)에서 관리자에게 전달되며 랙 별로 가스 감시하는 경우, 랙BMS(203)에서 관리자에게 전달되는 경로를 거쳐 최종적으로 대응 조치를 취할 수 있다. In addition, as an embodiment of the present invention, when the gas concentration value transmitted through the processor 305 of the differentiator is out of a certain reference value, the BMS linked to the corresponding gas sensor transmits an alarm signal to the upper BMS or the manager, Rapid response is possible. That is, when gas is monitored for each module, it is transmitted from the sub BMS 204 to the rack BMS 203 and from the rack BMS 203 to the manager, and when gas is monitored for each rack, the path transmitted from the rack BMS 203 to the manager Finally, countermeasures can be taken.
이 때 관리자에게는 가스 센서 또는 가시광 카메라 또는 적외선 카메라 등 중에 어느 센서로 측정이 되었는지에 대한 정보도 함께 전달되어 판단을 용이하게 한다.At this time, information on which sensor was measured, such as a gas sensor, a visible light camera, or an infrared camera, is also delivered to the manager to facilitate the determination.
또한 가스 센서 또는 가시광 카메라 또는 적외선 카메라가 함체(100)의 중앙 지점에서 떨어진 거리를 측정하여 가스 발생 지점을 대략적으로 예측할 수도 있다.In addition, a gas sensor, a visible light camera, or an infrared camera may roughly predict the gas generation point by measuring a distance away from the center point of the enclosure 100.
이를 위해 실시예로서 상기 가스 센서(120)는 상기 함체(100)의 하측 판의 모서리에 배치되며, 하측판의 모서리란 하측판에 인접한 제 1축과 제 2축의 중앙점을 연장한 선이 서로 교차하는 지점이다. To this end, as an embodiment, the gas sensor 120 is disposed at the edge of the lower plate of the housing 100, and the edge of the lower plate is a line extending the center point of the first axis and the second axis adjacent to the lower plate. It is the point of intersection.
또 다른 실시예로서 본 발명은 상기 함체(100)의 상측 판 모서리 및 하측 판 모서리 부근에 배치된 상기 가스 센서(120) 등을 포함할 수 있다.As another embodiment, the present invention may include the gas sensor 120 disposed near an upper plate edge and a lower plate edge of the enclosure 100.
또는 랙 BMS(203)에 미리 설정된 위험 장소(예: 일정치 이상의 가스 검출 횟수를 감지한 센서의 위치) 중에서 중요 위험 장소의 현재 현황을 관리자 이동 단말기에 디스플레이하도록 하여 직접 감독하도록 유도할 수 있다.Alternatively, it is possible to induce direct supervision by displaying the current status of an important dangerous place on the mobile terminal of a manager among dangerous places (eg, the location of a sensor that has detected the number of times of gas detection above a certain value) preset in the rack BMS 203.
센서 감지 신호를 전달받아, 근로자 이동 단말기 또는 관리자 이동 단말기 또는 관리자 단말기에 직접 위험을 알리도록 제어할 수도 있다.By receiving the sensor detection signal, it is also possible to control the worker's mobile terminal, the manager's mobile terminal, or the manager's terminal to directly notify the danger.
본 발명은 배터리의 이상으로 배터리에서 배출되는 또는 새어 나오는 VOC가스의 검출을 가스센서 신호값 영역의 변화를 기반으로 결정하는 검출 카메라를 상기 함체(100)의 상측판의 정 중앙에 배치시킬 수 있다.In the present invention, a detection camera for determining detection of VOC gas discharged or leaking out of the battery due to an abnormality of the battery based on a change in the gas sensor signal value area may be disposed in the center of the upper plate of the housing 100. .
상기 함체(100)의 상측판 정 중앙이란 제1축의 정 중앙 및 제2축의 정 중앙에서 출발하여 연장 형성되어 서로 교차하는 지점이다.The center of the upper plate of the enclosure 100 is a point extending from the center of the first axis and the center of the second axis to cross each other.
본 발명은 본 발명에 따른 가스 센서 대신 가시광 영상을 촬상하는 가시광 카메라 및 상기 가시광 카메라와 동일 영역의 적외선 영상을 촬상하는 적외선 카메라 등을 포함할 수 있다.The present invention may include a visible light camera for capturing a visible light image instead of the gas sensor according to the present invention, and an infrared camera for capturing an infrared image in the same area as the visible light camera.
그리고 가스 감시 카메라 등을 사용하여 가스가 퍼진 영역을 직접 관찰할 수도 있다.In addition, it is also possible to directly observe the area where the gas has spread using a gas surveillance camera or the like.
일실시예로서 먼저 가스 센서의 신호값 변화율이 큰 경우 관리자에게 경고 신호를 보낸 후, 가시광 영상들과 적외선 카메라들로 촬영되는 적외선 영상들을 결합하고, 결합된 적외선 영상에서 DB에 미리 저장되어 있는 특정가스의 온도값이 감지되면 가스누설지점을 추출하며, 추출된 가스누설지점을 가시광 영상에 합성하여 최종 결과 이미지를 관리자에게 전송할 수 있다.As an embodiment, first, when the rate of change of the signal value of the gas sensor is large, a warning signal is sent to the administrator, and then the visible light images and infrared images captured by infrared cameras are combined, and the specified infrared image is stored in the DB in advance. When a gas temperature value is detected, a gas leak point is extracted, the extracted gas leak point is synthesized with a visible light image, and the final result image can be transmitted to the administrator.
여기에서 피드백 신호부는 상기 관리자에게 가시광 영상들과 적외선 카메라들로 촬영되는 적외선 영상들을 결합한 추가 정보를 포함하는 피드백 신호를 전송한다.Here, the feedback signal unit transmits a feedback signal including additional information obtained by combining visible light images and infrared images captured by infrared cameras to the manager.
다른 실시예로서 가시광 영상들과 적외선 카메라들로 촬영되는 적외선 영상에서 열화상에 따른 온도 분포의 데이터 또는 열화상 이미지 보정부에 의하여 보정된 보정 데이터를 해당 온도에서 가스 누출이 발생되지 않을 때의 온도 분포를 가지는 기준 데이터와 비교한다.In another embodiment, data of temperature distribution according to thermal images or correction data corrected by a thermal image correction unit in visible light images and infrared images captured by infrared cameras are used at the temperature at which gas leakage does not occur. Compare with reference data with distribution.
도 8은 본 발명의 다른 실시예에 따른 센서 측정값의 변화를 측정하는 회로도이다. 도 8을 참조하면, 상기 센서 측정값의 변화를 측정하는 회로는 미분기(307), 비교기(308), AD 컨버터(303), 프로세서(305)로 구성되어 있다. 상기 미분기는 제어전압(Vcc)를 공급받아서 가스 센서(120) 및 제1 저항(121)이 상기 제어전압(Vcc)을 분압한다. 상기 가스 센서(120)는 배터리가 정상상태일 때 600[Ω]이며 배터리가 이상 상태 인 경우에 상기 가스 센서(120)는 250[Ω]으로 순간적으로 감소하게 된다. 따라서 본 발명에서는 이의 순간적인 변화를 검출하기 위한 미분기(307)를 기술적 특징으로 한다. 상기 미분기(307)에서는 정상적인 상태에서는 출력을 발생시지 않지만, 배터리가 이상 상태에서는 출력을 발생시킨다. 더불어 상기 비교기(308)에서는 제1 커패시터(123) 및 제2 저항(122)이 위치한다. 상기 비교기(308)의 아날로그 신호를 디지털 신호로 변환시키기 위한 AD 컨버터(303)가 배치되며, 상기 AD 컨버터(303)의 출력신호를 처리하는 프로세서(305)의 신호를 바탕으로 랙 BMS(203) 또는 서브 BMS(204)를 제어하는 것을 기술적 특징으로 한다.8 is a circuit diagram for measuring a change in a sensor measurement value according to another embodiment of the present invention. Referring to FIG. 8, the circuit for measuring the change in the measured value of the sensor includes a differentiator 307, a comparator 308, an AD converter 303, and a processor 305. The differentiator receives the control voltage Vcc so that the gas sensor 120 and the first resistor 121 divide the control voltage Vcc. When the battery is in a normal state, the gas sensor 120 is 600 [Ω], and when the battery is in an abnormal state, the gas sensor 120 is momentarily reduced to 250 [Ω]. Accordingly, in the present invention, a differentiator 307 for detecting an instantaneous change thereof is technically characterized. The differentiator 307 does not generate an output in a normal state, but generates an output when the battery is abnormal. In addition, a first capacitor 123 and a second resistor 122 are positioned in the comparator 308. An AD converter 303 for converting the analog signal of the comparator 308 into a digital signal is disposed, and a rack BMS 203 based on the signal of the processor 305 that processes the output signal of the AD converter 303 Alternatively, it is a technical feature that controls the sub BMS 204.
따라서 본 발명을 이용하여 위급시 관리자의 신속한 시스템 차단으로 배터리들의 열 폭주 진행을 예방할 수 있다.Therefore, by using the present invention, it is possible to prevent the thermal runaway progress of the batteries by quickly shutting down the system by the administrator in case of an emergency.
<부호의 설명><Explanation of code>
1 : 단자1: terminal
3 : CID3: CID
4 : 벤트4: vent
5 : 개스킷5: gasket
7 : 하우징7: housing
100, 201 : 함체100, 201: enclosure
101 : 배출팬101: exhaust fan
120 : 가스 센서120: gas sensor
120-1 : 금속산화물120-1: metal oxide
120-2 : 전극120-2: electrode
120-3 : MEMS 기판120-3: MEMS substrate
120-4 : 가스 측정치의 변화량120-4: Change amount of gas measurement value
121 : 제1 저항121: first resistance
122 : 제2 저항122: second resistance
123 : 제1 커패시터123: first capacitor
200 : 배터리200: battery
200-5 : 가스 센서200-5: gas sensor
201, 201-n : 배터리 모듈201, 201-n: battery module
203 : 랙 BMS203: Rack BMS
204 : 서브 BMS204: sub BMS
300 : 기판300: substrate
301 : 가스감지판301: gas detection plate
302 : 통풍형 기판302: ventilated substrate
303 : AD 컨버터303: AD converter
304 : I2C 인터페이스304: I2C interface
305 : 프로세서305: processor
306 : 관통홀306: through hole
307 : 미분기307: differentiator
308 : 비교기308: comparator
501: 허용 하한 임계치501: lower allowable threshold
503: 센서 신호값503: sensor signal value
Vcc : 제어전압Vcc: control voltage
Vc : 비교기 출력전압Vc: comparator output voltage
V1 : 비교기 입력전압V1: Comparator input voltage
Vref : 기준전압Vref: reference voltage

Claims (14)

  1. 가스 센서를 이용한 배터리 보호 장치에 있어서,In the battery protection device using a gas sensor,
    복수의 배터리를 감싸는 모듈(201);A module 201 surrounding a plurality of batteries;
    상기 모듈(201) 내 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서(120);를 포함하는 것을 특징으로 하는 배터리 보호 장치.And a gas sensor 120 positioned in the module 201 to detect a volatile organic compound gas.
  2. 가스 센서를 이용한 배터리 보호 장치에 있어서,In the battery protection device using a gas sensor,
    배터리 모듈(201)을 감싸는 외부 함체(100);An outer enclosure 100 surrounding the battery module 201;
    상기 외부 함체(100) 내에 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서(120);를 포함하는 것을 특징으로 하는 배터리 보호 장치.And a gas sensor 120 positioned in the outer enclosure 100 to detect a volatile organic compound gas.
  3. 제1항 또는 제2항에 있어서,The method according to claim 1 or 2,
    상기 가스 센서와 연계되어 상기 가스 센서에서 측정된 센서 신호값을 전송받아 연산과정을 거친 후 그 결과에 따른 경보를 발생하는 BMS;를 포함하는 가스 센서를 이용한 배터리 보호 장치.A battery protection device using a gas sensor comprising a; BMS connected to the gas sensor, receiving the sensor signal value measured by the gas sensor, and generating an alarm according to the calculation process.
  4. 제3항에 있어서,The method of claim 3,
    상기 배터리 보호 장치는 상기 가스 센서의 센서 저항 값 변화의 기울기를 감지하는 미분기를 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.The battery protection device is a battery protection device using a gas sensor, characterized in that for detecting a slope of a change in a sensor resistance value of the gas sensor.
  5. 제2항에 있어서According to claim 2
    상기 가스 센서는,The gas sensor,
    상기 외부 함체(100)내의 상측판의 제1축과 인접한 제2축이 형성되고,A second axis adjacent to the first axis of the upper plate in the outer enclosure 100 is formed,
    상기 제 1축의 중앙점과 제 2축의 중앙점이 서로 교차하는 지점에 배치되거나, 제1측 또는 제2축 정중앙점에 배치되거나, 제1측과 제2축이 교차하는 지점에 배치되는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.The center point of the first axis and the center point of the second axis are disposed at a point where they intersect, the first side or the second axis, or the first side and the second axis are disposed at a point where they intersect. Battery protection device using a gas sensor.
  6. 가스 센서를 이용한 배터리 보호 장치에 있어서,In the battery protection device using a gas sensor,
    복수개의 배터리(200)로 이루어진 배터리 모듈(201)을 감싸는 외부 함체(100);An outer enclosure 100 surrounding the battery module 201 made of a plurality of batteries 200;
    상기 외부 함체(100)에 부착되는 배출팬(101);A discharge fan 101 attached to the outer enclosure 100;
    상기 외부 함체(100)의 상측판의 제1측과 인접한 제2측이 형성되고,A second side adjacent to the first side of the upper plate of the outer enclosure 100 is formed,
    제1측 또는 제2축 정중앙점에 해당하는 지점에서 상기 외부 함체 외부로부터 상부 방향으로 어느 정도 거리를 두고 배치되거나, 상기 외부 함체(100)의 상측판에 배치된 배출팬의 위치에서 상부방향으로 일정 거리 지점에 배치되며, 상기 외부 함체(100) 내의 휘발성 유기 화합물 가스를 검출하는 가스 센서(120); At a point corresponding to the center point of the first side or the second axis, from the outside of the outer enclosure to a certain distance in the upper direction, or from the position of the exhaust fan disposed on the upper plate of the outer enclosure 100 to the upper direction. A gas sensor 120 disposed at a predetermined distance and detecting a volatile organic compound gas in the outer enclosure 100;
    상기 가스 센서(120)와 전기적으로 연결된 BMS;A BMS electrically connected to the gas sensor 120;
    상기 가스 센서(120)는 MEMS 기판(120-3), 전극(120-2) 및 금속산화물(120-1)로 구성되며;The gas sensor 120 is composed of a MEMS substrate 120-3, an electrode 120-2, and a metal oxide 120-1;
    상기 배터리 보호 장치는 상기 가스 센서의 변화의 기울기를 감지하는 미분기;를 포함하는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.The battery protection device is a battery protection device using a gas sensor comprising a; a differentiator for sensing the gradient of the change of the gas sensor.
  7. 가스 센서를 이용한 배터리 보호 장치에 있어서,In the battery protection device using a gas sensor,
    복수의 배터리를 감싸는 모듈(201);A module 201 surrounding a plurality of batteries;
    상기 모듈(201) 내 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서(120);A gas sensor 120 positioned in the module 201 to detect a volatile organic compound gas;
    상기 가스 센서(120)는 MEMS 기판(120-3), 전극(120-2) 및 금속산화물(120-1)로 구성되며;The gas sensor 120 is composed of a MEMS substrate 120-3, an electrode 120-2, and a metal oxide 120-1;
    상기 가스 센서(120)의 하측(下側)에 통풍공이 복수개 형성된 통풍형 기판(302);A ventilation type substrate 302 having a plurality of ventilation holes formed below the gas sensor 120;
    상기 가스 센서(120)의 센서 저항 값을 아날로그 신호에서 디지털로 변화시키는 AD 컨버터(303);An AD converter 303 for changing the sensor resistance value of the gas sensor 120 from analog signal to digital;
    상기 배터리 보호 장치는 상기 가스 센서의 센서 저항 값 변화의 기울기를 감지하는 미분기를 포함하는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.The battery protection device includes a differentiator configured to detect a slope of a change in a sensor resistance value of the gas sensor.
  8. 제1항 또는 제2항에 있어서,The method according to claim 1 or 2,
    상기 가스 센서는 VOC 가스를 검출할 수The gas sensor can detect VOC gas
    있는 금속산화물, 화학저항식, 반도체식, 광이온, 및 적외선 센서 중 하나 이상을 포함하는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치. A battery protection device using a gas sensor comprising at least one of a metal oxide, a chemical resistance type, a semiconductor type, a photoion type, and an infrared sensor.
  9. 제7항에 있어서, The method of claim 7,
    상기 통풍형 기판(302) 상에는 배터리의 이상으로 배터리로부터 배출되거나 새어나오는 VOC가스를 검출할 수 있는 금속산화물, 화학저항식, 반도체식, 광이온, 또는 적외선 센서가 형성되는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.A gas sensor, characterized in that a metal oxide, chemical resistance, semiconductor, photoion, or infrared sensor is formed on the ventilated substrate 302 to detect VOC gas discharged or leaked from the battery due to an abnormality of the battery. Battery protection device using.
  10. 제7항에 있어서, The method of claim 7,
    상기 통풍형 기판의 상부면에는 가스 센서 PCB 기판(301)이 부착되고, 상기 가스 센서 PCB 기판(301)과 아날로그 디지털 변환기(303)에서 생성되는 정보를 외부 통신망에 전달하는 12C 통신 인터페이스(304)를 더 포함하는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.A gas sensor PCB board 301 is attached to the upper surface of the ventilated board, and a 12C communication interface 304 for transmitting information generated by the gas sensor PCB board 301 and the analog-to-digital converter 303 to an external communication network Battery protection device using a gas sensor, characterized in that it further comprises.
  11. 제2항에 있어서According to claim 2
    상기 외부 함체(100)의 하측 판(106)의 제 1축(108)의 중앙부근 및 제 2축(109)의 중앙부근이 서로 교차하는 지점(107)에 배치되거나,Arranged at a point 107 where the center of the first shaft 108 and the center of the second shaft 109 of the lower plate 106 of the outer enclosure 100 intersect each other,
    상기 외부 함체(100)의 높이 중간에 위치하며 하측판(106)과 평행을 이루는 평면에서 제1축(112)의 중앙 부근(119) 및 제2축(113)의 중앙 부근이 서로 교차하는 지점(111)에 배치되거나,A point at which the vicinity of the center of the first shaft 112 and the vicinity of the center of the second shaft 113 intersect each other in a plane parallel to the lower plate 106 and located in the middle of the height of the outer enclosure 100 Placed at (111), or
    상기 외부 함체(100)의 제 1축(104)과 제 2축(105)이 서로 교차하는 지점(114)에 배치되거나,The first shaft 104 and the second shaft 105 of the outer enclosure 100 are disposed at a point 114 where they intersect each other, or
    상기 외부 함체(100)의 제 1축(108)과 제 2축(109)이 서로 교차하는 지점(115)에 배치되거나,The first shaft 108 and the second shaft 109 of the outer enclosure 100 are disposed at a point 115 where they intersect each other,
    상기 외부 함체(100)의 높이 중간에 위치하고 하측면과 평행인 평면(110)에서 제 1축(112)의 중앙부근(119) 또는 제 2축(113)이 서로 교차하는 지점(116)에 배치되거나,Arranged at a point 116 where the center of the first shaft 112 or the second shaft 113 intersects with each other in a plane 110 located in the middle of the height of the outer enclosure 100 and parallel to the lower side Or
    상기 외부 함체(100)의 상측 판(102)의 제 1축의 중앙 부근(117)에 배치되거나,It is disposed in the vicinity of the center 117 of the first axis of the upper plate 102 of the outer enclosure 100, or
    상기 외부 함체(100)의 하측 판(106)의 제 1축의 중앙 부근(118)에 배치되거나,Arranged in the vicinity of the center of the first axis 118 of the lower plate 106 of the outer enclosure 100, or
    상기 외부 함체(100)의 높이 중간에 위치하며 하측판(106)과 평행을 이루는 중간 평면의 제 1축의 중앙 부근(119)에 배치되는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.A battery protection device using a gas sensor, characterized in that it is located in the middle of the height of the outer enclosure 100 and is disposed in the vicinity of the center of the first axis of the intermediate plane parallel to the lower side plate 106.
  12. 제4항에 있어서,The method of claim 4,
    상기 미분기는 가스 센서(120)의 센서 저항 값 변화율을 시간에 따라서 미분하여 미분값을 생성하는 장치인 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.The differentiator is a device for generating a differential value by differentiating a rate of change of a sensor resistance value of the gas sensor 120 over time.
  13. 가스 센서를 이용한 배터리 보호 장치에 있어서,In the battery protection device using a gas sensor,
    배터리 모듈(201)을 감싸는 외부 함체(100);An outer enclosure 100 surrounding the battery module 201;
    상기 외부 함체(100) 내에 위치하여 휘발성 유기 화합물 가스를 검출하는 가스 센서(120);A gas sensor 120 positioned within the outer enclosure 100 to detect a volatile organic compound gas;
    상기 외부 함체(100)에 부착되는 배출팬(101);A discharge fan 101 attached to the outer enclosure 100;
    상기 외부 함체(100)의 상측판의 제1측과 인접한 제2측이 형성되고,A second side adjacent to the first side of the upper plate of the outer enclosure 100 is formed,
    제1측 또는 제2축 정중앙점에 해당하는 지점에서 상기 외부 함체 외부로부터 상부 방향으로 어느 정도 거리를 두고 배치되거나, 상기 외부 함체(100)의 상측판에 배치된 배출팬의 위치에서 상부방향으로 일정 거리 지점에 배치되며;At a point corresponding to the center point of the first side or the second axis, from the outside of the outer enclosure to a certain distance in the upper direction, or from the position of the exhaust fan disposed on the upper plate of the outer enclosure 100 to the upper direction. Placed at a certain distance point;
    상기 배터리 보호 장치는 상기 가스 센서의 센서 저항 값을 이용해 이동 평균값을 구하고 상기 평균값으로 하한 임계값(501)을 구하고 상기 하한 임계값과 신호값과 비교;하는 것을 특징으로 하는 가스 센서를 이용한 배터리 보호 장치.The battery protection device obtains a moving average value using a sensor resistance value of the gas sensor, obtains a lower limit threshold value 501 as the average value, and compares the lower limit threshold value with the signal value; Device.
  14. 배터리를 포함하는 공간 또는 함체 내 위치하여 배터리로부터 배출되는 휘발성 유기 화합물 가스를 검출하는 가스 센서(120)를 이용한 배터리 보호 방법에 있어서,In the battery protection method using a gas sensor 120 located in a space or an enclosure including a battery to detect a volatile organic compound gas discharged from the battery,
    상기 가스 센서(120)의 센서 신호값으로 지수 이동 평균값(EMA)를 구하고 허용 하한 임계치(LB)를 EMA로부터 미리 설정한 백분율(P%)을 이용하여 LB = EMA × ( 1-P/100) 구한 후, 상기 신호값과 LB의 비교를 통해 상기 신호값이 허용 하한 임계치를 벗어난 경우, 돌이킬 수 없는 배터리 손상으로 판단하여 경보를 발생하는 단계; 또는 The exponential moving average value (EMA) is calculated from the sensor signal value of the gas sensor 120, and the allowable lower limit threshold value (LB) is used as a preset percentage (P%) from EMA. LB = EMA × (1-P/100) After obtaining, when the signal value exceeds the allowable lower limit threshold through comparison of the signal value and LB, determining that the battery is irreversible and generating an alarm; or
    상기 가스 센서(120)의 저항 값 변화를 미분기를 통하여 감지한 이후에 허용 기준값과 비교하여 기준값 이하일 경우 배터리로부터 가스가 이상 배출되는 것으로 판단하여 경보를 발생하는 단계;로 이루어진 가스 센서를 이용한 배터리 보호 방법.After detecting a change in the resistance value of the gas sensor 120 through a differentiator, comparing it with an allowable reference value and generating an alarm by determining that gas is abnormally discharged from the battery when it is less than the reference value, and generating an alarm; Way.
PCT/KR2020/011979 2019-09-06 2020-09-04 Battery protection apparatus and method using gas sensor WO2021045576A1 (en)

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