WO2021045289A1 - Dewatering apparatus - Google Patents
Dewatering apparatus Download PDFInfo
- Publication number
- WO2021045289A1 WO2021045289A1 PCT/KR2019/012266 KR2019012266W WO2021045289A1 WO 2021045289 A1 WO2021045289 A1 WO 2021045289A1 KR 2019012266 W KR2019012266 W KR 2019012266W WO 2021045289 A1 WO2021045289 A1 WO 2021045289A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- dewatering
- sludge
- input surface
- dehydration
- vibration
- Prior art date
Links
- 239000010802 sludge Substances 0.000 claims abstract description 95
- 239000010871 livestock manure Substances 0.000 claims abstract description 29
- 210000003608 fece Anatomy 0.000 claims abstract description 24
- 239000002351 wastewater Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 208000005156 Dehydration Diseases 0.000 claims description 58
- 230000018044 dehydration Effects 0.000 claims description 58
- 238000006297 dehydration reaction Methods 0.000 claims description 58
- 238000000034 method Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 10
- 229920006395 saturated elastomer Polymers 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 description 10
- 239000010865 sewage Substances 0.000 description 10
- 241001465754 Metazoa Species 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 235000019645 odor Nutrition 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
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- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 241000283690 Bos taurus Species 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 241000287828 Gallus gallus Species 0.000 description 4
- 235000013330 chicken meat Nutrition 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000002101 nanobubble Substances 0.000 description 4
- 241000272517 Anseriformes Species 0.000 description 3
- 241000283086 Equidae Species 0.000 description 3
- 241000282887 Suidae Species 0.000 description 3
- 238000009264 composting Methods 0.000 description 3
- 239000010842 industrial wastewater Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000701 coagulant Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 241000283073 Equus caballus Species 0.000 description 1
- 241000282898 Sus scrofa Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 239000010828 animal waste Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/125—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using screw filters
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
Definitions
- Embodiments of the present invention relate to a dewatering device.
- the dehydration method according to the prior art is a technology that improves the dehydration treatment capacity by using a dehydration aid, and provides the optimal amount of dehydration aid and mixing time, and is composed of a dehydration device that can satisfy the target moisture content. There is a difference.
- An object of the present invention is a sewage, sewage industrial wastewater sludge and animal excrement dewatering device, including manure and excrement such as chickens, ducks, pigs, cattle, horses, and other animal manure and all kinds of organic and inorganic sludge similar to the dewatering treatment. It is to provide a dehydration device that can be used.
- An object of the present invention is to first filter and dehydrate sludge with a maximum moisture content of 99% mixed with manure, sewage, wastewater, and water through a vibrating screen, and then put the first dewatered sludge into a first drum screw dewatering device to have a moisture content of 40. It is to provide a dewatering device capable of discharging ⁇ 50% of sludge.
- the dehydration device for solving one of the above problems includes a front body 111, a plurality of side bodies 113 connected to the sides of the front body 111, and a rear surface of the plurality of side bodies 113.
- the front body 111 has a height lower than the height of the rear body 115, the input surface 114 is formed to be inclined to have a predetermined inclination angle (a1), the upper end of the input surface 114 Is positioned at the same height as the upper end of the rear body 115, and the other end of the input surface 114 may be positioned at the same height as the upper end of the front body 111.
- the vibration screen 131 is installed obliquely by blocking the input surface 114 so as to have the same inclination angle a1 as the input surface 114, and may have an area corresponding to the input surface 114. .
- the vibration dehydration unit 130 includes a vibration motor 133 for applying vibration to the vibration screen 131 in at least one of an up-down direction and a left-right direction, and the vibration motor 133, The position is fixed by a fixing unit 135 fixed at both ends of the input surface 114 and may be formed to apply vibration toward at least one surface of the vibration screen 131.
- the fixing unit 135 both ends are fixed across the edges of both sides of the input surface 114, the upper and lower fixing bars 1351, 1353, which are located in parallel with each other vertically spaced apart at a set interval. ), and one end of the vibration motor 133 may be position-constrained by the upper fixing bar 1351, and the other end of the vibration motor 133 may be position-constrained by the lower fixing bar 1352.
- the vibration screen 131 is installed obliquely by blocking the input surface 114 so as to have the same inclination angle a1 as the input surface 114, and has an area corresponding to the input surface 114, and the vibration screen 131 is a first wire 1311 formed in parallel with each other at a first interval in the vertical direction, and a first wire 1311 formed in parallel with each other at a second interval in the left and right direction, and the first wire 1311
- a dewatering hole 1312 for primary dehydration may be provided through a lattice space formed between the first and second wires 1311 and 1313 including second wires 1313 connected to each other.
- a first gap of the first wire 1311 is formed smaller than a second gap of the second wire 1313, and the diameter of the first wire 1311 is less than the diameter of the second wire 1313 It can be formed small.
- an upper plate portion 117 coupled to an upper portion of the main body portion 110 to block the opening of the input surface 114 and installed horizontally at the same height as the upper end of the rear body 115; Side plate portions 116 extending vertically downward from both sides of the upper plate portion 117 to be connected to the upper portion of the side body 113, and surrounding both sides of the input surface 114; And a front door part that is connected to the front of the upper plate part 117 and the side plate part 116 and is rotatably formed from the upper part of the front body 111 to open and close the input surface 114 ( 118); Including, the upper plate part 117, the side plate part 116, and the front door part 118 have an integral structure separated from the main body part 110, and if necessary, the main body part It is detachable to 110 and is provided with coupling protrusions 1141 protruding upward on both sides of the input surface 114, and the side plate part 116 is guided by the coupling protrusions 1141 to be detachable
- a discharge pipe 1151 formed through the main body 110 is provided at the lower center of the rear body 115, and a box body that is further protruded to the rear at the upper end of the rear body 115 ( 119 is further provided, and an input pipe 1191 into which the sludge is injected is provided at a lower portion of the box body 119 through the vertical direction, and a drain pipe 1131 is further provided at one side of the side body 113 It can be provided.
- the first drum screw dewatering unit 150 is provided on the other side of the main body unit 110 and a driving motor 151 that provides rotational force to a screw and a shaft that is responsible for transport and compression for secondary dewatering of sludge. ); And one end of the drive motor 151 is connected, the screw and the shaft are embedded to perform secondary dewatering of the sludge, and the sludge is removed through the first outlet 159 provided at one side of the main body 110.
- the sludge having a maximum moisture content of 99% mixed with manure, wastewater, and water is first filtered through a vibrating screen to be dehydrated, and then the first dewatered sludge is introduced into the first drum screw dewatering device to have a moisture content of 40-50%. It can be discharged as sludge. If the moisture content is dewatered to 40-50%, there is an advantage in that sludge manure can be quickly treated without solid-liquid separation and composting.
- the drum screw dewatering unit 170 further includes, and the second drum screw dewatering unit 170 includes: a drum housing 171 receiving and receiving the secondary dewatered sludge; A first shaft 172 rotating in one side of the inner space of the drum housing 171; A first screw 173 having an arc shape and alternately coupled to a plurality of first screw units (1731, 1732) located opposite to each other with respect to the first shaft through an outer diameter of the first shaft 172; A second shaft 174 that rotates on the other side of the inner space of the drum housing 171 and rotates in association with the first shaft 172 in the same direction; And a plurality of second screw units (1751, 1752) having a shape corresponding to the first screw units (1731, 1732) and positioned opposite to each other with respect to the
- the second drum screw dewatering unit 170 may further include an electric heater or a saturated steam heating device that heats at least a portion of the inside and outside of the drum housing 171. Accordingly, the sludge with a moisture content of 40-50% discharged through the first drum screw dewatering device is re-introduced into the second drum screw dewatering device having an electric or saturated steam heating function to dehydrate and dry the sludge with a moisture content of 10-20%. I can make it.
- a controller provided on one side of the main body 110 and controlling an operation of at least one of the vibration dehydration unit 130, the first drum screw dehydration unit 150, and the drum screw dehydration unit 170 (190); may further include.
- the sludge having a maximum moisture content of 99% mixed with manure, wastewater, and water is first filtered through a vibrating screen to be dehydrated, and then the first dewatered sludge is introduced into the first drum screw dewatering device to have a moisture content of 40 ⁇ It can be discharged as 50% sludge. In this way, it is possible to dehydrate the moisture content of sewage wastewater, leachate drinking water, livestock manure, etc. to 40-50%, so that sludge manure can be quickly treated without solid-liquid separation and composting.
- sludge having a moisture content of 40-50% discharged through the first drum screw dewatering device as needed is passed through the second drum screw dewatering device according to the type and use, and has an electric or saturated steam heating function. It can be put into a twin screw dehydration dryer and dried with sludge with a moisture content of 10-20%.
- animal manure collected from a barn or by truck can be crushed and mixed with groundwater and recycled nanobubble water and stored in a holding tank.
- the ultrasonic sterilization cell is decomposed, and the wastewater treated with natural coagulant is pumped and sent to the dehydrator.
- the sludge is first solid-liquid separated in the vibrating screen, and the second solid-liquid separated in the drum screw dewatering device and then discharged.
- the solid-liquid separated wastewater manure may pass through a plasma reactor and be transferred to an aeration tank, subjected to nanobubble treatment, and then reused through an activated carbon filter device.
- FIG. 1 is a front perspective view briefly showing a dehydration apparatus according to an embodiment of the present invention.
- Figure 2 is a rear perspective view briefly showing a dehydration device according to an embodiment of the present invention.
- FIG. 3 is a perspective view showing a state in which a cover-type structure and a control panel for suppressing and removing odors are applied to a dehydration device according to an embodiment of the present invention.
- Figure 4 is a partial enlarged view of the first drum screw body of the dewatering device according to an embodiment of the present invention.
- FIG. 5 is a conceptual diagram in which a second splatter screw dewatering unit is added to the dewatering apparatus according to an embodiment of the present invention.
- FIG. 6 is a detailed configuration diagram of a second splatter screw dewatering unit in a dewatering apparatus according to an embodiment of the present invention.
- the present invention is a dehydration device, which is devised to minimize or remove odor and dewatering of manure and excrement of chickens, ducks, pigs, cows, horses, and other animal manures and all kinds of organic and inorganic sludges similar thereto.
- sludge with a maximum moisture content of 99% mixed with manure, wastewater, and water is first filtered through a vibrating screen and dewatered, and then the first dewatered sludge is put into the first drum screw dewatering device to produce a sludge with a moisture content of 40-50%. It is a dewatering device that can be discharged into the furnace. If necessary, the sludge with a moisture content of 40-50% discharged through the first drum screw dewatering device is re-introduced into the second drum screw dewatering device having an electric or saturated steam heating function, and dehydration is dried with sludge having a moisture content of 10-20%. I can make it.
- FIGS. 1 and 2 are a front perspective view and a rear perspective view briefly showing a dehydration apparatus according to an embodiment of the present invention
- FIG. 3 is a perspective view showing a state in which a door cover structure is coupled to the dehydration apparatus.
- the dehydration apparatus 100 includes a main body 110, a vibration dehydration unit 130, and a first drum screw dehydration unit 150.
- the main body 110 includes a front body 111, a plurality of side bodies 113 connected to the sides of the front body 111, and a rear body 115 connected to the rear surfaces of the plurality of side bodies 113. .
- the main body 110 may receive sludge mixed with at least one of manure, wastewater, and water using the input surface 114 opened at the top.
- the front body 111 may have a height lower than that of the rear body 115.
- the input surface 114 may be formed to be inclined to have a predetermined inclination angle a1.
- the upper end of the input surface 114 may be located at the same height as the upper end of the rear body 115 having a relatively high height.
- the other end of the input surface 114 may be located at the same height as the upper end of the front body 111 having a relatively low height. Accordingly, when viewed from the front of the dewatering device 100, an inclined input surface 114 having a predetermined inclination angle a1 in the vertical direction is provided on the upper portion of the front body 111, and the input surface 114 Through this, the sludge can be added.
- the vibration dewatering unit 130 first dehydrates the sludge injected through the input surface 114 using the vibration screen 131.
- the vibration screen 131 is installed to have the same inclination angle a1 as the input surface 114.
- the vibration screen 131 is installed inclined to block the inclined input surface 114 to perform primary dewatering of the sludge. Therefore, it is preferable that the vibration screen 131 has an area corresponding to the area of the inclined input surface 114.
- the vibration dewatering unit 130 further includes a vibration motor 133.
- the vibration motor 133 refers to a motor that applies vibration to the vibration screen 131 in at least one of an up-down direction and a left-right direction.
- the vibration motor 133 is fixed in position by a fixing unit 135 fixed at both ends of the input surface 114, and may be arranged to apply vibration toward at least one surface of the vibration screen 131. .
- the vibration screen 131 may vibrate in the vertical direction, facing the inclined input surface 114, or may vibrate in the left and right directions.
- the vibration screen 131 may alternately generate vertical vibration and left and right vibration at predetermined time intervals.
- the vibration screen 131 having an inclined arrangement structure vibrates in at least one of an up-down direction and a left-right direction, so that the primary dewatering effect of the injected sludge can be smoothly performed.
- the fixing unit 135 may have a structure in which both ends are fixed across both edges of the input surface 114.
- the fixing unit 135 may include upper and lower fixing bars 1351 and 1353 that are positioned in parallel with each other by being spaced up and down at a set interval.
- an additional connection bar connected in a direction crossing the upper and lower fixing bars 1351 and 1353 may be further provided.
- the fixing unit 135 may fix the position of the vibration motor 133 to prevent disassembly or change of the position of the vibration motor 133 due to vibration.
- one end (eg, an upper end, etc.) of the vibration motor 133 may be fixed to the upper fixing bar 1351 so that the position may be restricted.
- the other end of the vibration motor 133 (for example, a lower end, etc.) may be fixed to the lower fixing bar 1352 so that the position may be restricted.
- the vibration motor 133 is installed in parallel with each other at intervals, and the position is stably positioned through the upper and lower fixing bars 1351 and 1353 that are firmly fastened and fixed to the edge of the input surface 114 at both ends. Can be fixed.
- the vibration screen 131 is installed obliquely by blocking the input surface 114 so as to have the same inclination angle a1 as the input surface 114, and may have an area corresponding to the input surface 114.
- the vibration screen 131 has a first wire 1311 formed to be parallel to each other at a first interval in the vertical direction as shown in FIG. 1, and a second wire 1311 to be parallel to each other at a second interval in the left and right direction. And a second wire 1313 intersecting and connected to the first wire 1311.
- a dewatering hole 1312 having a long lattice shape in a horizontal direction for first dewatering of sludge may be provided.
- the first interval of the first wire 1311 may be formed smaller than the second interval of the second wire 1313.
- the first wire 1311 is closely disposed in a horizontal direction with a first interval vertically
- the second wire 1313 is a direction crossing the plurality of first wires 1311 with a second interval left and right. It is fixed in.
- the second wire 1313 has a diameter larger than the diameter of the first wire 1311 so that the first wire 1311 can be fixed more firmly, and accordingly, the vibration screen 131 ), the necessary structural rigidity can be secured.
- the vibration screen 131 is disposed to be inclined to have a predetermined inclination angle a1, while generating vibration in at least one of the vertical direction and the left and right direction applied by the vibration motor 133, While sliding the sludge along the slope, the primary dehydration can be smoothly performed to the desired level.
- the dehydration device 100 includes an upper plate part 117, a side plate part 116, which can be detachably coupled to the main body 110 when necessary, as shown in FIG. 3. And a front door portion 118.
- the upper plate portion 117 is coupled to the upper portion of the body portion 110 to block the opening of the input surface 114.
- the upper plate portion 117 may be installed horizontally at the same height as the upper end of the rear body 115.
- the side plate part 116 extends vertically downward from both sides of the upper plate part 117 and is connected to the upper part of the side body 113, and has a structure surrounding both sides of the input surface 114.
- the front door portion 118 is connected to the front of the upper plate portion 117 and the side plate portion 116.
- the front door part 118 may be formed to be rotatable at the top of the front body 111 to open and close the input surface 114.
- the front door portion 118 may have a structure that can be opened in both sides by using a conventional means such as a hinge.
- the upper plate portion 117, the side plate portion 116, and the front door portion 118 may have an integral structure separated from the body portion 110, and may be detachably coupled to the body portion 110 if necessary.
- coupling protrusions 1141 protruding upward are provided on both sides of the input surface 114. Accordingly, the side plate portion 116 is guided by the protruding shape of the coupling protrusion 1141 and has a structure that can be fitted up and down, so that it can be easily attached and detached from the body portion 110.
- a discharge pipe 1151 formed through the main body 110 is further disposed at the lower center of the rear body 115 It can be provided.
- the discharge pipe 1151 may be connected to a line through which the discharged water passed through the final dehydration process is discharged.
- a box body 119 is further provided at the upper end of the rear body 115 to be further protruded to the rear.
- an input pipe 1191 into which the mixed sludge before dewatering is performed through the dewatering device 100 may be provided through the dewatering device 100 to penetrate in the vertical direction.
- a drain pipe 1131 may be further provided on one side of the side body 113.
- the drain pipe 1131 may drain water or liquid generated during the dehydration process.
- the first drum screw dewatering unit 150 is disposed inside the body unit 110, is located under the vibration screen 131, receives the first dewatered sludge through the vibration screen 131, and then sets the moisture content. Until the sludge is discharged by secondary dewatering.
- the first drum screw dewatering unit 150 includes a driving motor 151 and a first drum screw body 153.
- the driving motor 151 is provided on the other side of the main body 110 and may provide rotational force to a screw and a shaft built in to take charge and compression for secondary dehydration of sludge. That is, the drive motor 151 rotates the shaft, and when the shaft is rotated, a screw coupled in a spiral shape along the outer diameter of the shaft rotates, thereby transferring the sludge while simultaneously compressing it, thereby performing secondary dewatering of the sludge.
- the first drum screw body 153 has one end connected to the driving motor 151, and includes a screw and a shaft to perform secondary dewatering of the sludge.
- the sludge is discharged through the part 159.
- FIG. 4 is an enlarged view of a first drum screw body of a dehydration apparatus according to an embodiment of the present invention.
- the first drum screw body 153 includes a dewatering wire 1531, a first circular frame 1532, a second circular frame 1533, a circular connecting frame 1535, and a longitudinal connecting bar 1534. ).
- the dewatering wire 1531 is a wire-shaped member having a predetermined diameter, and a plurality of dewatering wires 1531 are arranged in a circumferential direction at predetermined intervals to provide a circular tubular drum shape.
- the screw and the shaft may be located therein, and the sludge first dewatered by the vibration dewatering unit 130 is input to perform a secondary dehydration action.
- the first circular frame 1532 is connected along the longitudinal direction of the plurality of dewatering wires 1531 to wrap and fix the plurality of dewatering wires 1531 in the circumferential direction.
- the first circular frame 1532 allows the plurality of dewatering wires 1531 to maintain a circular tubular drum shape.
- the second circular frame 1533 surrounds and fixes the first circular frame 1532 in the circumferential direction.
- the second circular frame 1533 may increase structural rigidity in the radial direction while surrounding the outer diameter of the first circular frame 1532. Accordingly, structural stability of the circular tubular shape provided through the coupling of the dewatering wire 1531 and the first circular frame 1532 may be improved.
- the plurality of circular connection frames 1535 are coupled to support both ends of a circular tubular shape formed by the plurality of dewatering wires 1531.
- the plurality of circular connection frames 1535 is a disk-shaped member having a larger thickness and a larger diameter than the second circular frame 1533, and is connected to a plurality of longitudinal connection bars 1534 to be described later, and is connected to the first drum screw body ( The structural rigidity of 153) can be further improved.
- the plurality of longitudinal connecting bars 1534 are coupled along the longitudinal direction of the plurality of dewatering wires 1531 across the plurality of circular connecting frames 1535.
- the plurality of longitudinal connection bars 1534 may be fixed in contact with the outer diameter of the second circular frame 1533 to further improve structural rigidity supported in the radial direction.
- FIG. 5 is a view in which a second drum screw dewatering unit is added to a dewatering device according to an embodiment of the present invention
- Fig. 6 is an enlarged view of a second drum screw dewatering unit of the dewatering apparatus according to an embodiment of the present invention. It is a drawing.
- the dewatering device 100 is a vibration dewatering unit 130 for first dewatering sludge using a vibrating screen, a first drum screw dewatering unit for dewatering the sludge to a moisture content of 40-50% by secondary dehydration.
- a second drum (or twin) screw dewatering unit 170 for dehydrating the sludge to the sludge having a moisture content of 10 to 20% by third dehydration.
- a connection line 160 may be further provided between the first drum screw dewatering unit 150 and the second drum screw dewatering unit 170.
- the second drum screw dewatering unit 170 receives the secondary dewatered sludge discharged from the first drum screw dewatering unit 150 through the connection line 160 and uses the rotation of a plurality of screws and shafts to reduce the amount of sludge. Carry out dehydration.
- the second drum screw dewatering unit 170 includes a drum housing 171, a first shaft 172, a first screw 173, a second shaft 174, and a second shaft as shown in FIG. 6. Includes 2 screws (175).
- the drum housing 171 may provide a space for dehydrating and drying the sludge so as to receive the secondary dewatered sludge and have a target moisture content of 10 to 20%.
- the first shaft 172 rotates in one side of the inner space of the drum housing 171.
- the first screw 173 has an arc shape, and a plurality of first screw units 1731 and 1732 positioned opposite each other with respect to the first shaft 172 alternately through the outer diameter of the first shaft 172 It can be made in a combined form.
- the second shaft 174 rotates on the other side of the inner space of the drum housing 171 and may be configured to rotate in association with the first shaft 172 in the same direction R.
- the second screw 175 has a shape corresponding to the first screw units 1731 and 1732, and a plurality of second screw units 1751 and 1752 positioned opposite to each other with respect to the second shaft 174 are manufactured. Two are alternately coupled through the outer diameter of the shaft 174. However, the second screw 175 may rotate so that at least a portion of the first screw 173 contacts.
- the second splatter screw dewatering unit 170 may further include an electric heater or a saturated steam heating device that heats at least a portion of the inside and outside of the drum housing 171. In this way, by heating using dry season or saturated steam, not only dehydration but also a drying process can be performed.
- the dried sludge material is continuously sheared and agitated by the contact friction between the first and second screws, resulting in a smaller size, increased heat conductivity, and has the advantage of significantly lowering the moisture content of the sludge to a level of 10 to 20%.
- the dehydration apparatus 100 further includes a controller 190.
- the controller 190 is provided on one side of the main body 110 and operates at least one of the vibration dehydration unit 130, the first drum screw dehydration unit 150, and the drum screw dehydration unit 170. Can be controlled.
- the location and operation method of the control furnace 190 are not necessarily limited to the illustrated form, and may be made in a manner that is self-evident to a person skilled in the art, for example, a wired or wirelessly controlled terminal form, or wirelessly It can also be controlled through the user's terminal using a communication method, and various conventional methods are available.
- sludge with a maximum moisture content of 99% mixed with manure, wastewater, and water is first filtered through a vibrating screen and dewatered, and then the first dewatered sludge is put into the first drum screw dewatering device to produce a sludge with a moisture content of 40-50%. Can be discharged as.
- the moisture content of sewage wastewater, leachate drinking water, livestock manure, etc. can be dehydrated to 40-50%, so that sludge manure can be quickly treated without solid-liquid separation and composting.
- the sludge with a moisture content of 40-50% discharged through the first drum screw dewatering device is re-introduced into the second drum screw dewatering device having an electric or saturated steam heating function to dehydrate the sludge with a moisture content of 10-20%. Can be dried.
- livestock manure collected by a pig house or a truck may be pulverized and mixed with nanobubble water and stored in a holding tank.
- sludge Depending on the type of sludge, it is subjected to ultrasonic sterilization and decomposition, treated with BBN natural coagulant, and then the wastewater is pumped and the sludge is sent to a dehydrator.
- the sludge is first solid-liquid separated in the vibrating screen, and the second solid-liquid separated in the drum screw dewatering device and then discharged.
- the solid-liquid separated wastewater manure may be reused through a plasma reactor, a nanobubble treatment device, and an activated carbon filter device.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
Claims (10)
- 전면 몸체(111), 상기 전면 몸체(111)의 측면으로 연결된 복수의 측면 몸체(113), 상기 복수의 측면 몸체(113)의 후면에 연결된 후면 몸체(115)를 포함하며, 분뇨, 폐수, 물 중 적어도 하나와 혼합된 슬러지를 상부에 개방된 투입 면(114)을 이용하여 투입 받는 본체부(110);It includes a front body 111, a plurality of side bodies 113 connected to the side surfaces of the front body 111, a rear body 115 connected to the rear surfaces of the plurality of side bodies 113, and manure, wastewater, water A main body 110 that receives the sludge mixed with at least one of the sludges by using the input surface 114 opened at the top;상기 투입 면(114)을 통해 투입된 슬러지를 진동스크린(131)을 이용하여 1차 탈수시키는 진동탈수부(130); 및A vibration dewatering unit 130 for primary dewatering of the sludge injected through the input surface 114 using a vibration screen 131; And상기 본체부(110)의 내부에 배치되며, 상기 진동스크린(131)의 하측에 위치하여 상기 진동스크린(131)을 거쳐 1차 탈수된 슬러지를 투입 받은 후, 설정 함수율까지 슬러지를 2차 탈수시켜 배출하는 제1 드럼 스크류 탈수부(150);It is disposed inside the main body 110, is located under the vibration screen 131, receives primary dewatered sludge through the vibration screen 131, and then secondarily dehydrates the sludge to a set moisture content. A first drum screw dewatering unit 150 for discharging;를 포함하는 탈수 장치.Dehydration device comprising a.
- 제1항에 있어서, The method of claim 1,상기 진동탈수부(130)는,The vibration dehydration unit 130,상기 진동스크린(131)에 상하 방향 및 좌우 방향 중 적어도 하나의 방향으로 진동을 인가하는 진동모터(133)를 포함하며,And a vibration motor 133 for applying vibration to the vibration screen 131 in at least one of an up-down direction and a left-right direction,상기 진동모터(133)는,The vibration motor 133,상기 투입 면(114)에 양단이 고정되는 고정 유닛(135)에 의해 위치 고정되며, 상기 진동스크린(131)의 적어도 일면을 향해 진동을 가하도록 형성되는 것을 특징으로 하는 It is characterized in that the position is fixed by a fixing unit 135 fixed at both ends of the input surface 114, and is formed to apply vibration toward at least one surface of the vibration screen 131탈수 장치.Dehydration device.
- 제2항에 있어서, The method of claim 2,상기 진동스크린(131)은, The vibration screen 131,상기 투입 면(114)과 동일한 경사각을 갖도록 상기 투입 면(114)을 가로막아 경사지게 설치되며, 상기 투입 면(114)에 대응하는 면적을 가지며,It is installed obliquely by blocking the input surface 114 so as to have the same inclination angle as the input surface 114, and has an area corresponding to the input surface 114,상기 진동스크린(131)은, The vibration screen 131,상하 방향으로 제1 간격을 두고 서로 평행을 이루어 형성되는 제1 와이어(1311)와, 좌우 방향으로 제2 간격을 두고 서로 평행을 이루어 형성되며, 상기 제1 와이어(1311)에 교차하여 연결되는 제2 와이어(1313)를 포함하며, 상기 제1, 2 와이어(1311, 1313) 사이에 형성된 격자 공간을 통해 1차 탈수를 위한 탈수 홀(1312)이 제공되는 것을 특징으로 하는A first wire 1311 formed in parallel with each other at a first interval in the vertical direction, and a first wire 1311 formed in parallel with each other at a second interval in the left and right direction, and intersectingly connected to the first wire 1311 Including 2 wires (1313), characterized in that a dehydration hole (1312) for primary dehydration is provided through a lattice space formed between the first and second wires (1311, 1313).탈수 장치. Dehydration device.
- 제1항에 있어서,The method of claim 1,상기 투입 면(114)의 개방을 차단시키도록 상기 본체부(110)의 상부에 결합되며, 상기 후면 몸체(115)의 상단과 동일한 높이상에 수평으로 설치되는 상부 플레이트부(117);An upper plate portion 117 coupled to an upper portion of the body portion 110 to block opening of the input surface 114 and installed horizontally at the same height as the upper end of the rear body 115;상기 상부 플레이트부(117)의 양측으로부터 수직 하방으로 연장되어 상기 측면 몸체(113)의 상부와 연결되며, 상기 투입 면(114)의 양측을 감싸는 측면 플레이트부(116); 및Side plate portions 116 extending vertically downward from both sides of the upper plate portion 117 to be connected to the upper portion of the side body 113, and surrounding both sides of the input surface 114; And상기 상부 플레이트부(117)와 상기 측면 플레이트부(116)의 전방으로 연결되며, 상기 투입 면(114)의 개폐를 위해 상기 전면 몸체(111)의 상부에서 회동 가능하게 형성되는 전면 도어부(118);를 포함하며,A front door part 118 that is connected to the front of the upper plate part 117 and the side plate part 116 and is rotatably formed from the upper part of the front body 111 to open and close the input surface 114 ); includes,상기 상부 플레이트부(117), 상기 측면 플레이트부(116), 상기 전면 도어부(118)는 상기 본체부(110)의 개방된 투입 면(113)을 차폐시키는 일체형 구조의 커버 형태로 이루어져 슬러지의 악취를 억제 또는 제거하는 것을 특징으로 하는 The upper plate part 117, the side plate part 116, and the front door part 118 are formed in the form of a cover of an integral structure that shields the open input surface 113 of the main body part 110. Characterized in that to suppress or eliminate odor탈수 장치. Dehydration device.
- 제1항에 있어서,The method of claim 1,상기 후면 몸체(115)의 하단 중앙에는 상기 본체부(110)를 관통하여 형성되는 배출관(1151)이 구비되고, A discharge pipe 1151 formed through the main body 110 is provided at the center of the lower end of the rear body 115,상기 후면 몸체(115)의 상단에는 후방으로 더 돌출되게 결합되는 박스몸체(119)가 더 구비되며, 상기 박스몸체(119)의 하부에는 상기 슬러지가 투입되는 투입관(1191)이 상하 방향으로 관통하여 구비되는 것을 특징으로 하는 The upper end of the rear body 115 is further provided with a box body 119 that is further protruded to the rear, and an input pipe 1191 into which the sludge is injected is passed through the lower portion of the box body 119 in the vertical direction. Characterized in that provided by탈수 장치. Dehydration device.
- 제1항에 있어서,The method of claim 1,상기 제1 드럼 스크류 탈수부(150)는, The first drum screw dewatering unit 150,상기 본체부(110)의 타측에 구비되며 슬러지의 2차 탈수를 위한 이송 및 압축을 담당하는 스크류 및 샤프트에 회전력을 제공하는 구동모터(151); 및A drive motor 151 provided on the other side of the main body 110 and providing rotational force to a screw and a shaft responsible for conveying and compressing the sludge for secondary dehydration; And상기 구동모터(151)와 일단부가 연결되며, 상기 스크류 및 샤프트를 내장하여 슬러지의 2차 탈수를 수행하여 상기 본체부(110)의 일측에 구비되는 제1 출수부(159)를 통해 슬러지를 배출하는 제1 드럼 스크류 본체(153);The drive motor 151 and one end are connected, and the screw and shaft are embedded to perform secondary dewatering of the sludge, and the sludge is discharged through the first water outlet 159 provided on one side of the main body 110 A first drum screw body 153;를 포함하는 탈수 장치.Dehydration device comprising a.
- 제6항에 있어서,The method of claim 6,상기 제1 드럼 스크류 본체(153)는,The first drum screw body 153,소정의 간격을 두고 복수 개가 원형 관 형상을 갖도록 원주 방향으로 배치되는 탈수 와이어(1531); 및 A dewatering wire 1531 disposed in a circumferential direction so that a plurality of them have a circular tubular shape at a predetermined interval; And상기 복수 개의 탈수 와이어(1531)의 길이 방향을 따라 상기 복수 개의 탈수 와이어(1531)를 원주 방향으로 감싸 고정하는 제1 원형 프레임(1532);A first circular frame (1532) surrounding and fixing the plurality of dewatering wires (1531) in a circumferential direction along the length direction of the plurality of dewatering wires (1531);를 포함하는 탈수 장치.Dehydration device comprising a.
- 제7항에 있어서,The method of claim 7,상기 제1 드럼 스크류 본체(153)는,The first drum screw body 153,상기 제1 원형 프레임(1532)을 원주 방향으로 둘러 감싸 고정하며, 상기 제1 원형 프레임(1532)보다 큰 두께를 갖는 복수 개의 제2 원형 프레임(1533);A plurality of second circular frames (1533) surrounding and fixing the first circular frame (1532) in a circumferential direction and having a thickness greater than that of the first circular frame (1532);상기 복수 개의 탈수 와이어(1531)가 형성하는 원형 관 형상의 양단을 지지하도록 결합되는 복수의 원형 연결 프레임(1535); 및A plurality of circular connection frames (1535) coupled to support both ends of a circular tubular shape formed by the plurality of dewatering wires (1531); And상기 복수의 원형 연결 프레임(1535)을 가로질러 상기 복수 개의 탈수 와이어(1531)의 길이 방향을 따라 결합되며, 상기 제2 원형 프레임(1533)의 외경을 지지 고정하는 복수의 길이 방향 연결 바(1534);A plurality of longitudinal connection bars 1534 that are coupled along the longitudinal direction of the plurality of dewatering wires 1531 across the plurality of circular connection frames 1535 and support and fix the outer diameter of the second circular frame 1533 );를 포함하는 탈수 장치.Dehydration device comprising a.
- 제1항에 있어서,The method of claim 1,상기 제1 드럼 스크류 탈수부(150)에서 배출되는 2차 탈수된 슬러지를 연결라인(160)을 통해 제공 받아 복수의 스크류 및 샤프트의 회전을 이용하여 슬러지의 3차 탈수를 수행하는 제2 드럼 스크류 탈수부(170);A second drum screw that receives the secondary dewatered sludge discharged from the first drum screw dewatering unit 150 through the connection line 160 and performs the third dewatering of the sludge using rotation of a plurality of screws and shafts. A dehydration unit 170;를 더 포함하는 탈수 장치. Dehydration device further comprising a.
- 제9항에 있어서,The method of claim 9,상기 제2 드럼 스크류 탈수부(170)는,The second drum screw dewatering unit 170,상기 드럼 하우징(171)의 내, 외부 중 적어도 일부를 가열하는 전기히터 또는 포화스팀 가열장치를 더 포함하는 것을 특징으로 하는It characterized in that it further comprises an electric heater or a saturated steam heating device for heating at least a part of the inside and outside of the drum housing 171탈수 장치.Dehydration device.
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KR100780225B1 (en) * | 2006-02-15 | 2007-11-28 | 박진채 | Solid-liquid separator |
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