WO2021042781A1 - Double-sided water-cooled radiator - Google Patents

Double-sided water-cooled radiator Download PDF

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Publication number
WO2021042781A1
WO2021042781A1 PCT/CN2020/094018 CN2020094018W WO2021042781A1 WO 2021042781 A1 WO2021042781 A1 WO 2021042781A1 CN 2020094018 W CN2020094018 W CN 2020094018W WO 2021042781 A1 WO2021042781 A1 WO 2021042781A1
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WO
WIPO (PCT)
Prior art keywords
heat sink
double
water
radiating fins
sided
Prior art date
Application number
PCT/CN2020/094018
Other languages
French (fr)
Chinese (zh)
Inventor
田飞
张伟龙
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华为技术有限公司
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Publication date
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Publication of WO2021042781A1 publication Critical patent/WO2021042781A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20845Modifications to facilitate cooling, ventilating, or heating for automotive electronic casings
    • H05K7/20854Heat transfer by conduction from internal heat source to heat radiating structure
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20845Modifications to facilitate cooling, ventilating, or heating for automotive electronic casings
    • H05K7/20872Liquid coolant without phase change

Definitions

  • This application relates to the technical field of heat dissipation of motor controllers, and in particular to a double-sided water-cooled radiator.
  • the three-electric system is generally composed of a battery 10, a drive motor 20, and a motor control unit (MCU) 30 (as shown in the figure).
  • MCU motor control unit
  • One of the core components included in the motor controller is an insulated gate bipolar transistor (IGBT). Due to the high loss of the insulated gate bipolar transistor, the overall heat dissipation capacity of the motor controller is required to be high. The requirements for the radiator are also higher.
  • the new generation of motor controllers introduces a double-sided water-cooled insulated gate bipolar transistor. For this double-sided water-cooled insulated gate bipolar transistor, a double-sided water-cooled radiator is generally used.
  • FIG. 3 shows an integrated double-sided water-cooled radiator, which uses N groups of separate heat sinks 3061 to be assembled in parallel, and is integrally formed by brazing.
  • the insulated gate bipolar transistor 305 exerts a lateral outward force on the double-sided water-cooled radiator through the pressing plate 3062 and the cylindrical pressing block 3063, and clamps the insulated gate bipolar transistor 305 by the plastic deformation of the lip 3064 of the body of the double-sided water-cooled radiator.
  • This kind of radiator structure is clamped by the plastic deformation of the material of the radiator. When the stress is too large, the radiator may be deformed too much, leading to the failure of the welding seam, and the structure is complicated to assemble and the load is difficult to control.
  • This application provides a double-sided water-cooled radiator, which makes the deformation of the entire radiator controllable and simple to assemble.
  • the double-sided water-cooled heat sink includes a heat sink group; wherein the heat sink group includes a plurality of heat sinks connected and fixed by a connector, and the plurality of heat sinks are arranged in a layered manner.
  • the heat sink group includes a plurality of heat sinks connected and fixed by a connector, and the plurality of heat sinks are arranged in a layered manner.
  • each heat sink has a water inlet channel and a water outlet channel, between the water inlet channel and the water outlet channel A circulation cavity is formed, and the cooling liquid can circulate in the circulation cavity between the water inlet channel and the water outlet channel; in any two adjacent radiating fins, the water inlet channels of the two radiating fins are connected by elastic connecting pipes , And the water outlet channels of the two radiating fins are also connected by elastic connecting pipes; on the one hand, the elastic connecting pipes connect the above-mentioned multiple radiating fins to form a channel for cooling liquid to circulate, and the cooling liquid enters the cooling fin
  • each heat sink After passing through the water inlet channel of each heat sink, it is discharged through the water outlet channel of each heat sink in turn.
  • the coolant flows in the circulation cavity of the heat sink, it exchanges cold and heat with the insulated gate bipolar transistor clamped by the heat sink , Cooling and dissipating the insulated gate bipolar transistor; on the other hand, combined with the connection and fixing effect of the connecting piece on each heat sink, the structure of the elastic connecting pipe itself can be elastically deformed under stress, and the two adjacent ones can be adjusted according to needs.
  • the distance between the heat sinks can be adapted to insulated gate bipolar transistors of different thicknesses.
  • the double-sided water-cooling radiator connects and fixes the radiating fins through the cooperation of elastic connecting pipes and connectors, which can improve the controllability of deformation of the entire structure and also make the entire structure more stable.
  • the above-mentioned multiple heat sinks are connected and fixed as a heat sink group by connecting pieces to ensure that the positions of the multiple heat sinks are fixed; wherein, the connecting pieces can be screws or buckles, and the two connecting pieces are firmly fixed and easy to assemble.
  • the above-mentioned heat sink may be integrally formed, or may be formed by the cooperation of the first sheet body and the second sheet body under the premise of ensuring the sealing performance.
  • the elastic connecting pipe may include a corrugated tube, which can be extended or contracted in the direction of its axis; the two ends of the corrugated tube in the direction of its axis are respectively connected to two adjacent heat sinks.
  • the water inlet channel of the fins (or the water outlet channel of the two radiating fins), the distance between the two radiating fins can be adjusted according to the thickness of the insulated gate bipolar transistor under the feature that the bellows is stretchable under the force.
  • the inner diameter of the bellows can be 13-15 mm, and such an inner diameter can meet the circulation requirements of the cooling liquid.
  • the material of the bellows can be stainless steel or copper.
  • the circulation cavity of the cooling fin is provided with Buffer fins; through the setting of buffer fins, the contact area between the heat sink and the coolant is increased, which is equivalent to increasing the heat exchange area, which can improve the cooling effect; at the same time, the buffer fins can also increase the circulation cavity of the coolant The internal flow is obstructed, thereby reducing the flow rate of the cooling liquid to achieve a more sufficient heat exchange effect.
  • the shape and structure of the buffer fins are not limited.
  • the buffer fins may be fixed in the circulation cavity of the heat sink by means of brazing.
  • aluminum alloy can be selected for the heat sink in all the above embodiments, and such a heat sink can achieve cold and heat exchange with the insulated gate bipolar transistor as fully as possible.
  • Figure 1 is a schematic diagram of the structure of an existing three-electric system for electric vehicles
  • Figure 2 is a schematic diagram of the working principle of an existing three-electric system for electric vehicles
  • Fig. 3 is a schematic diagram of the structure of an existing double-sided water-cooled radiator
  • Fig. 4 is a schematic structural diagram of an existing motor controller
  • FIG. 5 is a schematic structural diagram of a double-sided water-cooled radiator provided by an embodiment of the application.
  • FIG. 6 is a schematic diagram of a working state of a double-sided water-cooled radiator provided by an embodiment of the application;
  • FIG. 7 is a schematic diagram of the internal structure of a heat sink in a double-sided water-cooled heat sink provided by an embodiment of the application;
  • Fig. 8 is a top view of a heat sink in the double-sided water-cooled radiator shown in Fig. 7;
  • FIG. 9 is a schematic diagram of the internal structure of another heat sink in a double-sided water-cooled radiator provided by an embodiment of the application.
  • FIG. 10 is a schematic diagram of a working state of a double-sided water-cooled radiator provided by an embodiment of the application.
  • FIG. 11 is a schematic structural diagram of an elastic connecting pipe in a double-sided water-cooled radiator provided by an embodiment of the application;
  • FIG. 12 is a schematic structural diagram of another elastic connecting pipe in a double-sided water-cooled radiator provided by an embodiment of the application;
  • FIG. 13 is a schematic diagram of the internal structure of a heat sink with buffer fins in a double-sided water-cooled heat sink provided by an embodiment of the application;
  • FIG. 14 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
  • 15 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
  • 16 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
  • 17 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
  • FIG. 18 is a schematic structural diagram of another double-sided water-cooled radiator provided by an embodiment of the application.
  • Fig. 1 shows the layout of a typical three-electric system in an electric vehicle
  • Fig. 2 shows the working principle of the above-mentioned three-electric system.
  • the battery 10 provides current for the motor controller 30, and the current is inverted by the motor controller 30 to control the operation of the driving motor 20.
  • the motor controller 30 is an important signal and energy transmission element in the electric vehicle.
  • the voltage and current of the driving motor 20 are controlled by the motor controller 30.
  • the motor controller 30 can make the electric vehicle follow the set direction, speed, and angle. , Response time to work, and then control the start-stop state of the electric vehicle, advance and retreat speed, climbing strength and other driving conditions.
  • the structure of the motor controller 30 is shown in FIG.
  • the current double-sided water-cooled radiator generally clamps the insulated gate bipolar transistor 305 through the plastic deformation of the material of the radiator (a double-sided water-cooled radiator provided in Figure 3). Due to the limited plastic deformation of the material itself Moreover, it cannot bear a large stress load, and therefore cannot meet the heat dissipation requirements of insulated gate bipolar transistors 305 of different sizes.
  • the embodiment of the present application proposes a double-sided water-cooled heat sink to meet the heat dissipation requirements of insulated gate bipolar transistors, and at the same time, make the structure of the heat sink have more adjustable space, so that the deformation can be adjusted.
  • the control and assembly are simple, so as to adapt to insulated gate bipolar transistors of different thicknesses.
  • references described in this specification to "one embodiment” or “some embodiments”, etc. mean that one or more embodiments of the present application include a specific feature, structure, or characteristic described in conjunction with the embodiment. Therefore, the sentences “in one embodiment”, “in some embodiments”, “in some other embodiments”, “in some other embodiments”, etc. appearing in different places in this specification are not necessarily All refer to the same embodiment, but mean “one or more but not all embodiments” unless it is specifically emphasized otherwise.
  • the terms “including”, “including”, “having” and their variations all mean “including but not limited to”, unless otherwise specifically emphasized.
  • the embodiment of the present application provides a double-sided water-cooled radiator, which is used for water-cooling and heat-dissipating insulated gate bipolar transistors in a motor controller.
  • the double-sided water-cooled radiator includes a heat sink group 1.
  • the heat sink group 1 has a water inlet 11 and a water outlet 12.
  • the external coolant enters the heat sink group 1 from the water inlet 11 and passes through the heat sink group 1 in turn.
  • a stack of radiating fins 13 are discharged from the water outlet 12, a plurality of radiating fins 13 are fixed by connecting piece screws 14, and the circulation of cooling liquid between any two adjacent radiating fins 13 is realized by elastic connecting pipes 15.
  • the gap between every two adjacent radiating fins 13 can be used to clamp the structure to be radiated.
  • the double-sided water-cooled radiator is applied to the insulated gate bipolar transistor 2 to dissipate heat.
  • the insulated gate bipolar transistor 2 is sandwiched between every two adjacent heat sinks 13, and the cooling
  • the flow path of the coolant in the heat sink group 1 can be as shown by the arrow in Figure 6, so that it can be taken away and clamped between the two heat sinks. 13 between the heat of the insulated gate bipolar transistor 2, so as to realize the heat dissipation of the insulated gate bipolar transistor 2.
  • the positions of the water inlet 11 and the water outlet 12 in FIG. 5 or FIG. 6 are only schematic illustrations, and the positions of the water inlet 11 and the water outlet 12 can be changed as needed.
  • each cooling fin 13 needs to introduce the cooling liquid into the next adjacent heat sink 13, and at the same time, the cooling liquid needs to be inside the structure of the heat sink 13 Flow to cool down the insulated gate bipolar transistor 2.
  • Fig. 7 or 9 exemplarily shows the internal structure of the heat sink 13.
  • Each heat sink 13 has a water inlet channel 131 and a water outlet channel 132, where the water inlet channel 131 and the water outlet channel 132 are relative to the entire heat sink group 1.
  • the water inlet channel 131 refers to the channel corresponding to the water inlet side of the entire heat sink group 1
  • the water outlet channel 132 refers to The channel on the water outlet side of the entire heat sink group 1; in order to fix each heat sink 13 with screws 14, screw holes 134 for screws 14 to pass through are also provided at both ends of the heat sink 13, and the screws 14 pass through the multiple heat sinks sequentially from top to bottom.
  • the multiple cooling fins 13 are fixed by nut locking; among them, Fig. 6 shows the structure of five cooling fins 13 from bottom to top; the four cooling fins in the bottom of the five cooling fins in Fig. 6
  • the internal structure of the fin 13 is shown in Figure 7.
  • the four radiating fins 13 need to transport the cooling liquid from the water inlet 11 to another adjacent radiating fin 13 through the elastic connecting pipe 15. Therefore, in Figure 7 this
  • the water inlet channel 131 and the water outlet channel 132 of the heat sink 13 penetrate up and down.
  • Figure 8 shows a top view of the heat sink 13; and
  • Figure 9 shows the top one of the five heat sinks in Figure 6
  • the internal structure of the cooling fluid as shown in Figure 6, the cooling fluid entering the topmost heat sink 13 only needs to flow from its water inlet channel 131 to its water outlet channel 132. Therefore, the cooling fin 13 enters
  • the water channel 131 only needs to introduce the cooling liquid into the radiating fin 13, and the outlet channel 132 only needs to export the cooling liquid inside it to the next radiating fin 13.
  • FIG. 7 or FIG. 9 shows a heat sink 13 with an integrated structure.
  • the heat sink 13 in this embodiment can also be achieved by the cooperation of the first and second fins. For example, they are welded together in a top-bottom fit or a left-right fit. Specifically, brazing with higher sealing reliability can be selected.
  • the working process of the double-sided water-cooled radiator provided in this embodiment is introduced.
  • the heat sink group 1 shown in FIG. 10 as an example with five heat sinks 13, the water inlet of the first heat sink 13a Between the channel 131 (the water inlet channel 131 and the water outlet channel 132 of all the heat sinks 13 are not shown in the figure, please refer to Figure 7 or 9) and the water inlet channel 131 of the second heat sink 13b, the second Between the water inlet channel 131 of the first heat sink 13b and the water inlet channel 131 of the third heat sink 13c, between the water inlet channel 131 of the third heat sink 13c and the water inlet channel 131 of the fourth heat sink 13d, The water inlet channel 131 of the fourth heat sink 13d and the water inlet channel 131 of the fifth heat sink 13e are respectively connected by elastic connecting pipes 15.
  • the water outlet channel 132 of the first heat sink 13a and the second heat sink 13b Between the water outlet channels 132 of the second heat sink 13b, between the water outlet channels 132 of the second heat sink 13b and the water outlet channels 132 of the third heat sink 13c, between the water outlet channels 132 of the third heat sink 13c and the water outlet of the fourth heat sink 13d Between the channels 132, the water outlet channel 132 of the fourth heat sink 13d and the water outlet channel 132 of the fifth heat sink 13e are connected through the elastic connecting pipe 15, and the coolant entering from the water inlet 11 under the heat sink group 1 passes through The water inlet channel 131 of the first heat sink 13a enters the water inlet channel 131 of the second heat sink 13b through the elastic connecting tube 15 and so on, the cooling liquid continues to flow into the fifth heat sink 13e at the top; Pass through the circulation cavity 133 of the fifth heat sink 13e (not shown in the figure, please refer to FIG. 9) to reach the water outlet channel 132 of the fifth heat sink 13e, and pass through the
  • the two radiating fins 13 connected in the above-mentioned double-sided water-cooling radiator are communicated with each other through the elastic connecting pipe 15, and the elastic characteristic of the elastic connecting pipe 15 can allow the distance between the two radiating fins 13 to increase or decrease. Therefore, structures to be dissipated with different thicknesses (for example, the insulated gate bipolar transistor 2 shown in FIG. 6) can be clamped according to requirements.
  • the insulated gate bipolar transistor 2 As an example, based on the structure shown in FIG. 6, if the thickness of the insulated gate bipolar transistor 2 is increased, it is necessary to increase the size for holding the insulated gate bipolar transistor.
  • the distance between the two radiating fins 13 of 2 as the distance between the two radiating fins 13 increases, the elastic connecting pipe 15 extends along the stacking direction of the radiating fins 13 to meet the requirements for adjusting the distance between the two radiating fins 13 At the same time, ensure the coolant conduction.
  • the thickness of the insulated gate bipolar transistor 2 is reduced, the distance between the two heat sinks 13 for clamping the insulated gate bipolar transistor 2 needs to be reduced.
  • the elastic connecting tube 15 is shortened along the stacking direction of the radiating fins 13 to satisfy the adjustment of the distance between the two radiating fins 13 while ensuring the conduction of the coolant.
  • each heat sink 13 needs to be fixed by screws 14 to complete the installation and fixation of the heat sink group 1.
  • the elastic connecting tube 15 may be a corrugated tube 15a as shown in FIG. 11.
  • This corrugated tube 15a can be extended or contracted in the direction of its axis (in the direction of the arrow shown in FIG. 11).
  • One end in the direction of the core line is hermetically connected to one of the radiating fins 13 and communicating with the water inlet channel 131 of the radiating fin 13, and the other end is hermetically connected to the other radiating fin 13 and communicating with the water inlet channel 131 of the radiating fin 13; and
  • One end of the other corrugated tube 15a along the axial direction is hermetically connected to one of the radiating fins 13 and communicating with the water outlet channel 132 of the radiating fin 13, and the other end is her
  • the thickness of the gate bipolar transistor 2 varies.
  • the inner diameter of the bellows 15a can be 13-15 mm. Such an inner diameter can meet the circulation requirements of the cooling liquid, and its length can be set according to specific usage requirements.
  • the material of the bellows 15a may be stainless steel, copper, or other metals or alloys. It should be noted that the bellows 15a has high sealing performance, can withstand a pressure of 400Kpa, 600,000 pulses without leakage, and can meet the sealing requirements of the radiator.
  • the elastic connecting tube 15 may be a tube assembly 15b, and this tube assembly 15b may be a combination of a flexible connecting tube 151 and a spring 152.
  • both ends of the flexible connecting pipe 151 are respectively sealedly connected with the water inlet channels 131 of two adjacent radiating fins 13 (or the water outlet channels 132 of two adjacent radiating fins 13), and play a role of conducting coolant;
  • the two ends of the spring 152 are respectively connected to two adjacent heat sinks 13 to provide an elastic connection effect.
  • the elastic deformation generated by the force of the spring 152 can satisfy the change in the distance between the two heat sinks 13 and thus satisfy the gap between the two heat sinks 13
  • the thickness of the insulated gate bipolar transistor 2 varies as required.
  • the flexible connecting pipe 151 is used to circulate the cooling liquid between the two radiating fins 13.
  • the flexible connecting pipe 151 in this manner also needs to meet the sealing requirements similar to the above-mentioned bellows.
  • the flexible connecting tube 151 and the spring 152 may be an integrated structure (as shown in FIG. 12), the flexible connecting tube 151 is provided in the spring 152, and both ends of the flexible connecting tube 151 and the two ends of the spring 151 are fixedly connected as one body. Then, it is connected to the heat sink 13 in a sealed manner, or the flexible connecting tube 151 and the spring 152 are provided separately, and they are separately connected to the heat sink 13 in a sealed manner (not shown in the figure).
  • the coolant needs to enter from the water inlet 11 of the heat sink group 1 through each heat sink 13 and then be discharged from the water outlet 12, and the cold and heat exchange with the insulated gate bipolar transistor 2 is mainly through the heat sink 13
  • the cooling liquid in the circulating cavity 133 is implemented (refer to FIG. 7 or FIG. 9).
  • the heat sink 13 in this embodiment is provided with buffer fins 135 in the circulating cavity 133, as shown in FIG. A cylindrical buffer fin 135 uniformly arrayed along the length of the circulation cavity 133 is shown.
  • the columnar buffer fins 135 are fixed in the circulation cavity 133 of the heat sink 13, which is equivalent to increasing the surface area of the circulation cavity 133 of the heat sink 13, which can increase the heat exchange area between the heat sink 13 and the coolant. , In order to improve the cooling effect. In addition, if the cooling liquid flow rate is too slow, the cooling liquid cannot be delivered to each heat sink 13 in time. If the cooling liquid flow rate is too fast, the cooling liquid cannot sufficiently interact with the bipolar insulation grid clamped between the two heat sinks 13 The type transistor 2 performs cold and heat exchange and is discharged, resulting in a waste of coolant.
  • the columnar buffer fin 135 forms an angle with the extension direction of the circulation cavity 133 ( Figure 13 shows the case where the angle between the two is 90°), which can increase the obstacles to the circulation of the cooling liquid in the circulation cavity 133 Therefore, the flow speed of the cooling liquid can be reduced, so that the cooling liquid can fully exchange heat and cold with the insulated gate bipolar transistor 2 clamped between the two heat sinks 13, which improves the utilization rate of the cooling liquid and saves resources.
  • the above-mentioned buffer fin 135 may also have other structural forms.
  • FIG. 14 shows a wave-shaped buffer fin 135 extending along the length of the circulation cavity 133
  • FIG. 15 shows a wavy buffer fin 135 that extends along the circulation cavity 133.
  • the spiral buffer fins 135 extending in the length direction of 133.
  • FIG. 16 shows a folding line buffer fin 135 extending in the length direction of the circulation cavity 133.
  • the above-mentioned buffer fins 135 are only exemplary descriptions, and the buffer fins 135 of at least two shapes and structures may be combined to be arranged in the circulation cavity 133 of the heat sink 13, as shown in FIG. 17.
  • the buffer fins 135 in this embodiment can be fixed to the buffer of the heat sink 13 by brazing. Inside the cavity.
  • each heat sink 13 for fixing each heat sink 13 so that a plurality of heat sinks 13 are combined to form a connecting piece of the heat sink group 1, in addition to the screw 14 shown in FIG. 6, it can also be a bolt (the structure of the bolt is similar to that of a screw, which is not shown. The figure shows), it can also be the buckle 16 as shown in Fig. 18.
  • Two buckles 16 are provided on both sides of the heat sink set 1 symmetrically, and each buckle 16 has a fixed portion 161 and is movably arranged at the fixed portion.
  • the movable part 162 on the part 161 and the fixed part 161 can be matched with each heat sink 13 so that the heat sink 13 is arranged in sequence based on the fixed part 161 to position the heat sink 13 to prevent the heat sink 13 from being misaligned
  • one end of the heat sink set 1 abuts against one end of the fixed portion 161 of the buckle (M in FIG. 18), and adjust the movable portion 162 on the fixed portion 161 according to the thickness of the insulated gate bipolar transistor 2
  • the position is such that the other end of the heat sink group 1 is limited by the movable portion 162, so that the fixed connection to each heat sink 13 is realized.
  • both the screw 14 and the buckle 16 can realize the fixed connection of the heat sinks 13, and ensure that the heat sinks 13 are arranged neatly, which is convenient for stress control.
  • these two connection structures also have simple assembly Advantages, convenient for later maintenance and replacement.

Abstract

The present application provides a double-sided water-cooled radiator. The double-sided water-cooled radiator comprises a radiating fin group, the radiating fin group comprises a plurality of radiating fins which are fixed by means of connectors and provided in a stacked manner, and a space for holding an insulated gate bipolar transistor (IGBT) is formed between every two adjacent radiating fins. Each radiating fin has a water inlet channel and a water outlet channel, and a flow-through inner cavity is formed between the water inlet channel and the water outlet channel. In any two adjacent radiating fins, the water inlet channels of the two radiating fins are in communication with each other by means of elastic communication pipe fittings, and the water outlet channels of the two radiating fins are also in communication with each other by means of elastic communication pipe fittings. In the double-sided water-cooled radiator, two adjacent radiating fins are in communication with each other by means of elastic communication pipe fittings which have a telescopic performance, and in conjunction with the connection and fixation of the radiating fins by means of the connectors, the distance between the two radiating fins can be adjusted according to needs, thereby satisfying the radiating requirements of IGBTs with different thicknesses.

Description

双面水冷散热器Double-sided water cooling radiator
相关申请的交叉引用Cross-references to related applications
本申请要求在2019年09月04日提交中国专利局、申请号为201910832392.0、申请名称为“双面水冷散热器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office with application number 201910832392.0 and application name "double-sided water-cooled radiator" on September 4, 2019, the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及电机控制器散热技术领域,尤其涉及一种双面水冷散热器。This application relates to the technical field of heat dissipation of motor controllers, and in particular to a double-sided water-cooled radiator.
背景技术Background technique
随着汽车产业的发展,电动汽车由于其节能、环保的优势,成为未来的趋势。电动汽车用驱动电机代替传统的燃油发动机以带动汽车行驶,作为电动汽车的核心部件的三电系统,一般由电池10、驱动电机20、电机控制器(motor control unit,MCU)30组成(如图1所示的三电系统结构布置示意图和图2所示的三电系统工作原理示意图)。而电机控制器中包括的一个核心器件为绝缘栅双极型晶体管(insulated gate bipolar transistor,IGBT),由于绝缘栅双极型晶体管损耗较高,因此对电机控制器整体的散热能力要求较高,对散热器的要求也较高。新一代的电机控制器引入了一种双面水冷型绝缘栅双极型晶体管,针对这种双面水冷型绝缘栅双极型晶体管一般采用双面水冷散热器。With the development of the automobile industry, electric vehicles have become the future trend due to their advantages in energy saving and environmental protection. Electric vehicles use a drive motor instead of a traditional fuel engine to drive the vehicle. As the core component of an electric vehicle, the three-electric system is generally composed of a battery 10, a drive motor 20, and a motor control unit (MCU) 30 (as shown in the figure). The schematic diagram of the three-electric system structure arrangement shown in 1 and the schematic diagram of the working principle of the three-electric system shown in Figure 2). One of the core components included in the motor controller is an insulated gate bipolar transistor (IGBT). Due to the high loss of the insulated gate bipolar transistor, the overall heat dissipation capacity of the motor controller is required to be high. The requirements for the radiator are also higher. The new generation of motor controllers introduces a double-sided water-cooled insulated gate bipolar transistor. For this double-sided water-cooled insulated gate bipolar transistor, a double-sided water-cooled radiator is generally used.
目前,双面水冷散热器分为一体式和分体式,如图3示出了一种一体式双面水冷散热器,采用N组单独的散热片3061并联装配为一体,通过钎焊一体成型,绝缘栅双极型晶体管305通过压板3062和圆柱压块3063对双面水冷散热器施加侧向外力,通过双面水冷散热器本体唇口3064的塑性变形夹持绝缘栅双极型晶体管305。这种散热器结构通过散热器自身的材料的塑性变形夹持,应力过大时,可能会使散热器变形过大,导致焊缝失效,并且该结构装配复杂且载荷不易控制。At present, double-sided water-cooled radiators are divided into integrated and split types. Figure 3 shows an integrated double-sided water-cooled radiator, which uses N groups of separate heat sinks 3061 to be assembled in parallel, and is integrally formed by brazing. The insulated gate bipolar transistor 305 exerts a lateral outward force on the double-sided water-cooled radiator through the pressing plate 3062 and the cylindrical pressing block 3063, and clamps the insulated gate bipolar transistor 305 by the plastic deformation of the lip 3064 of the body of the double-sided water-cooled radiator. This kind of radiator structure is clamped by the plastic deformation of the material of the radiator. When the stress is too large, the radiator may be deformed too much, leading to the failure of the welding seam, and the structure is complicated to assemble and the load is difficult to control.
发明内容Summary of the invention
本申请提供了一种双面水冷散热器,使得整个散热器变形可控、装配简单。This application provides a double-sided water-cooled radiator, which makes the deformation of the entire radiator controllable and simple to assemble.
本申请提供的双面水冷散热器,包括散热片组;其中,散热片组包括有多个通过连接件连接固定的散热片,多个散热片层叠设置,在使用时,两个相邻的散热片之间的空间用于夹持绝缘栅双极型晶体管以对绝缘栅双极型晶体管散热;具体地,每个散热片都具有进水通道和出水通道,在进水通道和出水通道之间形成有流通内腔,冷却液可以在进水通道和出水通道之间的流通内腔流通;在任意两个相邻的散热片中,两个散热片的进水通道之间通过弹性连通管件连通,且两个散热片的出水通道之间也通过弹性连通管件连通;一方面,弹性连通管件将上述多个散热片之间连接起来形成供冷却液流通的通道,冷却液进入散热片组后依次经过各个散热片的进水通道后依次经过各散热片的出水通道排出,其中,冷却液在散热片的流通内腔中流动时,与被散热片夹持的绝缘栅双极型晶体管冷热交换,对绝缘栅双极型晶体管降温散热;另一方面,结合连接件对各散热片的连接固定作用,弹性连通管件自身结构可在受力状态下发生弹性变形,可以根据需要调节两个相邻的散热片 之间的距离,从而适应不同厚度的绝缘栅双极型晶体管。此外,该双面水冷散热器通过弹性连通管件和连接件配合对各散热片进行连接固定,可以提高对整个结构变形的可控性,也使得整个结构更加稳定。The double-sided water-cooled heat sink provided by the present application includes a heat sink group; wherein the heat sink group includes a plurality of heat sinks connected and fixed by a connector, and the plurality of heat sinks are arranged in a layered manner. When in use, two adjacent heat sinks The space between the fins is used to clamp the insulated gate bipolar transistor to dissipate heat from the insulated gate bipolar transistor; specifically, each heat sink has a water inlet channel and a water outlet channel, between the water inlet channel and the water outlet channel A circulation cavity is formed, and the cooling liquid can circulate in the circulation cavity between the water inlet channel and the water outlet channel; in any two adjacent radiating fins, the water inlet channels of the two radiating fins are connected by elastic connecting pipes , And the water outlet channels of the two radiating fins are also connected by elastic connecting pipes; on the one hand, the elastic connecting pipes connect the above-mentioned multiple radiating fins to form a channel for cooling liquid to circulate, and the cooling liquid enters the cooling fin group in turn. After passing through the water inlet channel of each heat sink, it is discharged through the water outlet channel of each heat sink in turn. When the coolant flows in the circulation cavity of the heat sink, it exchanges cold and heat with the insulated gate bipolar transistor clamped by the heat sink , Cooling and dissipating the insulated gate bipolar transistor; on the other hand, combined with the connection and fixing effect of the connecting piece on each heat sink, the structure of the elastic connecting pipe itself can be elastically deformed under stress, and the two adjacent ones can be adjusted according to needs. The distance between the heat sinks can be adapted to insulated gate bipolar transistors of different thicknesses. In addition, the double-sided water-cooling radiator connects and fixes the radiating fins through the cooperation of elastic connecting pipes and connectors, which can improve the controllability of deformation of the entire structure and also make the entire structure more stable.
上述多个散热片通过连接件连接固定为散热片组,保证多个散热片位置固定;其中,连接件可以是螺钉,也可以是卡扣,这两种连接件固定牢靠且装配简便。此外,上述散热片可以是一体成型,也可以是在保证密封性的前提下通过第一片体和第二片体配合形成。The above-mentioned multiple heat sinks are connected and fixed as a heat sink group by connecting pieces to ensure that the positions of the multiple heat sinks are fixed; wherein, the connecting pieces can be screws or buckles, and the two connecting pieces are firmly fixed and easy to assemble. In addition, the above-mentioned heat sink may be integrally formed, or may be formed by the cooperation of the first sheet body and the second sheet body under the premise of ensuring the sealing performance.
一种可能实现的方式中,弹性连通管件可以包括波纹管,波纹管在其轴心线方向上能够伸长或收缩;波纹管沿其轴心线方向的两端分别连通两个相邻的散热片的进水通道(或两个散热片的出水通道),在波纹管受力可伸缩的特性下两个散热片之间的距离就可以根据绝缘栅双极型晶体管的厚度调整。其中,上述波纹管的内径可以为13-15mm,这样的内径能够满足冷却液的流通要求。此外,波纹管的材质可以选择不锈钢或者铜。In a possible implementation manner, the elastic connecting pipe may include a corrugated tube, which can be extended or contracted in the direction of its axis; the two ends of the corrugated tube in the direction of its axis are respectively connected to two adjacent heat sinks. The water inlet channel of the fins (or the water outlet channel of the two radiating fins), the distance between the two radiating fins can be adjusted according to the thickness of the insulated gate bipolar transistor under the feature that the bellows is stretchable under the force. Wherein, the inner diameter of the bellows can be 13-15 mm, and such an inner diameter can meet the circulation requirements of the cooling liquid. In addition, the material of the bellows can be stainless steel or copper.
为了实现冷却液与绝缘栅双极型晶体管之间充分的冷热交换,冷却液在散热片内的流通内腔最好具有较低的流动速度,因此,在散热片的流通内腔内设置有缓冲翅片;通过缓冲翅片的设置,增加了散热片与冷却液的接触面积,相当于增加了换热面积,可以提高冷却效果;同时,缓冲翅片还可以增大冷却液在流通内腔内的流动阻碍,进而降低冷却液的流动速度以取得更充分的换热效果。当然,缓冲翅片的形状结构不做限定,例如波浪形、折线形、螺旋形、圆柱形中的一种或多种的组合均能实现上述目的。具体地,缓冲翅片可以通过钎焊的形式固定于散热片的流通内腔内。In order to achieve sufficient cold and heat exchange between the cooling liquid and the insulated gate bipolar transistor, it is better for the cooling liquid to have a lower flow velocity in the circulation cavity of the heat sink. Therefore, the circulation cavity of the cooling fin is provided with Buffer fins; through the setting of buffer fins, the contact area between the heat sink and the coolant is increased, which is equivalent to increasing the heat exchange area, which can improve the cooling effect; at the same time, the buffer fins can also increase the circulation cavity of the coolant The internal flow is obstructed, thereby reducing the flow rate of the cooling liquid to achieve a more sufficient heat exchange effect. Of course, the shape and structure of the buffer fins are not limited. For example, one or a combination of a wave shape, a broken line shape, a spiral shape, and a cylindrical shape can achieve the above-mentioned purpose. Specifically, the buffer fins may be fixed in the circulation cavity of the heat sink by means of brazing.
另外,上述所有实施例中的散热片可以选择铝合金,这样的散热片能够尽可能充分地与绝缘栅双极型晶体管实现冷热交换。In addition, aluminum alloy can be selected for the heat sink in all the above embodiments, and such a heat sink can achieve cold and heat exchange with the insulated gate bipolar transistor as fully as possible.
附图说明Description of the drawings
图1为现有的一种电动汽车三电系统的结构示意图;Figure 1 is a schematic diagram of the structure of an existing three-electric system for electric vehicles;
图2为现有的一种电动汽车三电系统的工作原理示意图;Figure 2 is a schematic diagram of the working principle of an existing three-electric system for electric vehicles;
图3为现有的一种双面水冷散热器的结构示意图;Fig. 3 is a schematic diagram of the structure of an existing double-sided water-cooled radiator;
图4为现有的一种电机控制器的结构示意图;Fig. 4 is a schematic structural diagram of an existing motor controller;
图5为本申请实施例提供的一种双面水冷散热器的结构示意图;FIG. 5 is a schematic structural diagram of a double-sided water-cooled radiator provided by an embodiment of the application;
图6为本申请实施例提供的一种双面水冷散热器工作状态示意图;6 is a schematic diagram of a working state of a double-sided water-cooled radiator provided by an embodiment of the application;
图7为本申请实施例提供的一种双面水冷散热器中一种散热片的内部结构示意图;7 is a schematic diagram of the internal structure of a heat sink in a double-sided water-cooled heat sink provided by an embodiment of the application;
图8为图7所示的一种双面水冷散热器中一种散热片的俯视图;Fig. 8 is a top view of a heat sink in the double-sided water-cooled radiator shown in Fig. 7;
图9为本申请实施例提供的一种双面水冷散热器中另一种散热片的内部结构示意图;FIG. 9 is a schematic diagram of the internal structure of another heat sink in a double-sided water-cooled radiator provided by an embodiment of the application;
图10为本申请实施例提供的一种双面水冷散热器工作状态示意图;FIG. 10 is a schematic diagram of a working state of a double-sided water-cooled radiator provided by an embodiment of the application;
图11为本申请实施例提供的一种双面水冷散热器中一种弹性连通管件的结构示意图;11 is a schematic structural diagram of an elastic connecting pipe in a double-sided water-cooled radiator provided by an embodiment of the application;
图12为本申请实施例提供的一种双面水冷散热器中另一种弹性连通管件的结构示意图;12 is a schematic structural diagram of another elastic connecting pipe in a double-sided water-cooled radiator provided by an embodiment of the application;
图13为本申请实施例提供的一种双面水冷散热器中具有缓冲翅片的散热片的内部结构示意图;13 is a schematic diagram of the internal structure of a heat sink with buffer fins in a double-sided water-cooled heat sink provided by an embodiment of the application;
图14为本申请实施例提供的一种双面水冷散热器中一种缓冲翅片的结构示意图;14 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
图15为本申请实施例提供的一种双面水冷散热器中一种缓冲翅片的结构示意图;15 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
图16为本申请实施例提供的一种双面水冷散热器中一种缓冲翅片的结构示意图;16 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
图17为本申请实施例提供的一种双面水冷散热器中一种缓冲翅片的结构示意图;17 is a schematic structural diagram of a buffer fin in a double-sided water-cooled radiator provided by an embodiment of the application;
图18为本申请实施例提供的另一种双面水冷散热器的结构示意图。FIG. 18 is a schematic structural diagram of another double-sided water-cooled radiator provided by an embodiment of the application.
具体实施方式detailed description
为了使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请作进一步地详细描述。In order to make the purpose, technical solutions, and advantages of the application more clear, the application will be further described in detail below with reference to the accompanying drawings.
首先介绍一下本申请的应用场景:随着汽车产业的发展,电动汽车由于其节能、环保的优势,成为未来的发展趋势。由电机、电机控制器、电池组成的三电系统作为电动汽车的核心部件,成为影响电动汽车的动力性能、续航、安全可靠行驶的关键因素。First, let us introduce the application scenario of this application: With the development of the automobile industry, electric vehicles have become the future development trend due to their advantages in energy saving and environmental protection. As the core components of electric vehicles, the three-electric system composed of motors, motor controllers, and batteries has become a key factor affecting the power performance, battery life, and safe and reliable driving of electric vehicles.
如图1示出了一种电动汽车中的典型三电系统布置图,图2则示出了上述三电系统的工作原理。在图2中,电池10为电机控制器30提供电流,电流经电机控制器30逆变后控制驱动电机20的运转。其中的电机控制器30是电动汽车中重要的信号和能量传递元件,通过电机控制器30对驱动电机20的电压、电流进行控制,电机控制器30可以使电动汽车按照设定方向、速度、角度、响应时间进行工作,进而控制电动汽车的启停状态、进退速度、爬坡力度等行驶状态。具体地,电机控制器30的结构如图4所示,主要由上盖301、主壳体302、电容303、驱动控制板304、绝缘栅双极型晶体管305、散热器306组成。随着电动机控制器30向高压化、高功率密度化的发展需求,新一代电机控制器30引入一种双面水冷绝缘栅双极型晶体管,这种绝缘栅双极型晶体管305具有体积较小、可扩展性强等优势,可以满足高功率密度化的需求。针对该绝缘栅双极型晶体管305一般采用双面水冷散热器进行散热。但是,目前的双面水冷散热器一般通过散热器(如图3提供的一种双面水冷散热器)自身结构的材料塑性变形夹持绝缘栅双极型晶体管305,由于材料自身的塑性变形有限且不能承受较大应力载荷,因此不能满足不同尺寸绝缘栅双极型晶体管305的散热需求。Fig. 1 shows the layout of a typical three-electric system in an electric vehicle, and Fig. 2 shows the working principle of the above-mentioned three-electric system. In FIG. 2, the battery 10 provides current for the motor controller 30, and the current is inverted by the motor controller 30 to control the operation of the driving motor 20. The motor controller 30 is an important signal and energy transmission element in the electric vehicle. The voltage and current of the driving motor 20 are controlled by the motor controller 30. The motor controller 30 can make the electric vehicle follow the set direction, speed, and angle. , Response time to work, and then control the start-stop state of the electric vehicle, advance and retreat speed, climbing strength and other driving conditions. Specifically, the structure of the motor controller 30 is shown in FIG. 4, which is mainly composed of an upper cover 301, a main housing 302, a capacitor 303, a drive control board 304, an insulated gate bipolar transistor 305, and a heat sink 306. With the development of the motor controller 30 towards high voltage and high power density, the new generation of motor controller 30 introduces a double-sided water-cooled insulated gate bipolar transistor. This insulated gate bipolar transistor 305 has a smaller volume. , Strong scalability and other advantages, can meet the needs of high power density. For the insulated gate bipolar transistor 305, a double-sided water-cooled radiator is generally used for heat dissipation. However, the current double-sided water-cooled radiator generally clamps the insulated gate bipolar transistor 305 through the plastic deformation of the material of the radiator (a double-sided water-cooled radiator provided in Figure 3). Due to the limited plastic deformation of the material itself Moreover, it cannot bear a large stress load, and therefore cannot meet the heat dissipation requirements of insulated gate bipolar transistors 305 of different sizes.
在此情况下,本申请实施例提出了一种双面水冷散热器,以在满足绝缘栅双极型晶体管散热需求的同时,使得散热器的自身结构具有更多的可调整空间,使得变形可控制,且装配简单,从而适应不同厚度的绝缘栅双极型晶体管。In this case, the embodiment of the present application proposes a double-sided water-cooled heat sink to meet the heat dissipation requirements of insulated gate bipolar transistors, and at the same time, make the structure of the heat sink have more adjustable space, so that the deformation can be adjusted. The control and assembly are simple, so as to adapt to insulated gate bipolar transistors of different thicknesses.
以下实施例中所使用的术语只是为了描述特定实施例的目的,而并非旨在作为对本申请的限制。如在本申请的说明书和所附权利要求书中所使用的那样,单数表达形式“一个”、“一种”、“所述”、“上述”、“该”和“这一”旨在也包括例如“一个或多个”这种表达形式,除非其上下文中明确地有相反指示。The terms used in the following embodiments are only for the purpose of describing specific embodiments, and are not intended to limit the application. As used in the specification and appended claims of this application, the singular expressions "a", "an", "said", "above", "the" and "this" are intended to also This includes expressions such as "one or more" unless the context clearly indicates to the contrary.
在本说明书中描述的参考“一个实施例”或“一些实施例”等意味着在本申请的一个或多个实施例中包括结合该实施例描述的特定特征、结构或特点。由此,在本说明书中的不同之处出现的语句“在一个实施例中”、“在一些实施例中”、“在其他一些实施例中”、“在另外一些实施例中”等不是必然都参考相同的实施例,而是意味着“一个或多个但不是所有的实施例”,除非是以其他方式另外特别强调。术语“包括”、“包含”、“具有”及它们的变形都意味着“包括但不限于”,除非是以其他方式另外特别强调。References described in this specification to "one embodiment" or "some embodiments", etc. mean that one or more embodiments of the present application include a specific feature, structure, or characteristic described in conjunction with the embodiment. Therefore, the sentences "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. appearing in different places in this specification are not necessarily All refer to the same embodiment, but mean "one or more but not all embodiments" unless it is specifically emphasized otherwise. The terms "including", "including", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized.
本申请实施例提供了一种双面水冷散热器,用于对电机控制器中的绝缘栅双极型晶体管进行水冷散热。具体如图5所示,该双面水冷散热器包括散热片组1,散热片组1具有进水口11和出水口12,外部的冷却液自进水口11进入散热片组1内,依次经过多个层叠设置的散热片13后从出水口12排出,多个散热片13通过连接件螺钉14固定,且冷却液 在任意两个相邻的散热片13之间的流通通过弹性连通管件15实现,每两个相邻的散热片13之间的间隙可以用于夹持待散热的结构。如图6所示,将该双面水冷散热器应用于对绝缘栅双极型晶体管2进行散热,每两个相邻的散热片13之间夹持有绝缘栅双极型晶体管2,在冷却液自散热片组1的进水口11流向出水口12的过程中,冷却液在散热片组1内的流动路径可以如图6中的箭头所示,从而可以带走夹持于两个散热片13之间的绝缘栅双极型晶体管2的热量,从而实现绝缘栅双极型晶体管2的散热。需要说明的是,图5或图6中进水口11和出水口12的位置只是示意性说明,可以根据需要改变进水口11和出水口12的位置。The embodiment of the present application provides a double-sided water-cooled radiator, which is used for water-cooling and heat-dissipating insulated gate bipolar transistors in a motor controller. Specifically, as shown in Figure 5, the double-sided water-cooled radiator includes a heat sink group 1. The heat sink group 1 has a water inlet 11 and a water outlet 12. The external coolant enters the heat sink group 1 from the water inlet 11 and passes through the heat sink group 1 in turn. After a stack of radiating fins 13 are discharged from the water outlet 12, a plurality of radiating fins 13 are fixed by connecting piece screws 14, and the circulation of cooling liquid between any two adjacent radiating fins 13 is realized by elastic connecting pipes 15. The gap between every two adjacent radiating fins 13 can be used to clamp the structure to be radiated. As shown in Figure 6, the double-sided water-cooled radiator is applied to the insulated gate bipolar transistor 2 to dissipate heat. The insulated gate bipolar transistor 2 is sandwiched between every two adjacent heat sinks 13, and the cooling When the liquid flows from the water inlet 11 of the heat sink group 1 to the water outlet 12, the flow path of the coolant in the heat sink group 1 can be as shown by the arrow in Figure 6, so that it can be taken away and clamped between the two heat sinks. 13 between the heat of the insulated gate bipolar transistor 2, so as to realize the heat dissipation of the insulated gate bipolar transistor 2. It should be noted that the positions of the water inlet 11 and the water outlet 12 in FIG. 5 or FIG. 6 are only schematic illustrations, and the positions of the water inlet 11 and the water outlet 12 can be changed as needed.
如图6所示的冷却液在散热片组1内的流动路径,每个散热片13需要将冷却液导入相邻的下一散热片13,同时还需要冷却液在散热片13的自身结构内部流动以为绝缘栅双极型晶体管2降温,图7或9示例性示出了散热片13的内部结构图,每个散热片13都具有进水通道131和出水通道132,此处的进水通道131和出水通道132是相对于整个散热片组1来说的,结合图6参照图7,进水通道131指对应于整个散热片组1的进水一侧的通道,出水通道132指对应于整个散热片组1出水一侧的通道;为了通过螺钉14固定各个散热片13,在散热片13两端还设置有用于螺钉14穿过的螺钉孔134,螺钉14自上而下依次穿过多个散热片13后通过螺母锁紧将多个散热片13固定;其中,图6示出了自下而上五个散热片13的结构;图6中五个散热片中位于下方的四个散热片13的内部结构如图7所示,这四个散热片13需要将进水口11输送来的冷却液经弹性连通管件15输送至相邻的另一个散热片13,因此,在图7中这种散热片13的进水通道131和出水通道132上下贯穿,图8则示出了这种散热片13的俯视图;而图9示出了图6五个散热片中最顶部的一个散热片13的内部结构,如图6所示的冷却液流动路径,进入最顶部的散热片13的冷却液只需要自其进水通道131流动至其出水通道132即可,因此,该散热片13的进水通道131只需要将冷却液导入该散热片13内,而出水通道132只需要将其内部的冷却液导出到下一个散热片13,进水通道131和出水通道132顶部封闭,如图9所示。而且,可以理解的是,图7或图9示出了一种一体式结构的散热片13,本实施例中的散热片13还可以是通过第一片体和第二片体两部分配合而成的,例如以上下配合或左右配合的方式焊接在一起,具体可以选择密封可靠性较高的钎焊焊接。As shown in Fig. 6 for the flow path of the cooling liquid in the heat sink group 1, each cooling fin 13 needs to introduce the cooling liquid into the next adjacent heat sink 13, and at the same time, the cooling liquid needs to be inside the structure of the heat sink 13 Flow to cool down the insulated gate bipolar transistor 2. Fig. 7 or 9 exemplarily shows the internal structure of the heat sink 13. Each heat sink 13 has a water inlet channel 131 and a water outlet channel 132, where the water inlet channel 131 and the water outlet channel 132 are relative to the entire heat sink group 1. Refer to FIG. 7 in conjunction with FIG. 6, the water inlet channel 131 refers to the channel corresponding to the water inlet side of the entire heat sink group 1, and the water outlet channel 132 refers to The channel on the water outlet side of the entire heat sink group 1; in order to fix each heat sink 13 with screws 14, screw holes 134 for screws 14 to pass through are also provided at both ends of the heat sink 13, and the screws 14 pass through the multiple heat sinks sequentially from top to bottom. After the cooling fins 13, the multiple cooling fins 13 are fixed by nut locking; among them, Fig. 6 shows the structure of five cooling fins 13 from bottom to top; the four cooling fins in the bottom of the five cooling fins in Fig. 6 The internal structure of the fin 13 is shown in Figure 7. The four radiating fins 13 need to transport the cooling liquid from the water inlet 11 to another adjacent radiating fin 13 through the elastic connecting pipe 15. Therefore, in Figure 7 this The water inlet channel 131 and the water outlet channel 132 of the heat sink 13 penetrate up and down. Figure 8 shows a top view of the heat sink 13; and Figure 9 shows the top one of the five heat sinks in Figure 6 The internal structure of the cooling fluid, as shown in Figure 6, the cooling fluid entering the topmost heat sink 13 only needs to flow from its water inlet channel 131 to its water outlet channel 132. Therefore, the cooling fin 13 enters The water channel 131 only needs to introduce the cooling liquid into the radiating fin 13, and the outlet channel 132 only needs to export the cooling liquid inside it to the next radiating fin 13. The top of the water inlet channel 131 and the water outlet channel 132 are closed, as shown in Figure 9. Show. Moreover, it can be understood that FIG. 7 or FIG. 9 shows a heat sink 13 with an integrated structure. The heat sink 13 in this embodiment can also be achieved by the cooperation of the first and second fins. For example, they are welded together in a top-bottom fit or a left-right fit. Specifically, brazing with higher sealing reliability can be selected.
参照图10,对本实施例所提供的双面水冷散热器的工作过程做以介绍,以图10所示的散热片组1具有五个散热片13为例,第一个散热片13a的进水通道131(所有散热片13的进水通道131和出水通道132图中均未示出,请参照图7或图9所示)与第二个散热片13b的进水通道131之间、第二个散热片13b的进水通道131与第三个散热片13c的进水通道131之间、第三个散热片13c的进水通道131与第四个散热片13d的进水通道131之间、第四个散热片13d的进水通道131与第五个散热片13e的进水通道131之间分别通过弹性连通管件15连接,第一个散热片13a的出水通道132与第二个散热片13b的出水通道132之间、第二个散热片13b的出水通道132与第三个散热片13c的出水通道132之间、第三个散热片13c的出水通道132与第四个散热片13d的出水通道132之间、第四个散热片13d的出水通道132与第五个散热片13e的出水通道132之间通过弹性连通管件15连通,自散热片组1下方的进水口11进入的冷却液通过第一个散热片13a的进水通道131后经弹性连通管件15进入第二散热片13b的进水通道131,以此类推,冷却液继续流动到处于顶部的第五个散热片13e内;然后经过第五个散热片13e的流通内腔133(图中未示出,请 参照图9所示)到达第五个散热片13e的出水通道132,经弹性连通管件15到第四个散热片13d的出水通道132,以此类推,冷却液继续流动依次经过所有的散热片13到出水口12排出。10, the working process of the double-sided water-cooled radiator provided in this embodiment is introduced. Taking the heat sink group 1 shown in FIG. 10 as an example with five heat sinks 13, the water inlet of the first heat sink 13a Between the channel 131 (the water inlet channel 131 and the water outlet channel 132 of all the heat sinks 13 are not shown in the figure, please refer to Figure 7 or 9) and the water inlet channel 131 of the second heat sink 13b, the second Between the water inlet channel 131 of the first heat sink 13b and the water inlet channel 131 of the third heat sink 13c, between the water inlet channel 131 of the third heat sink 13c and the water inlet channel 131 of the fourth heat sink 13d, The water inlet channel 131 of the fourth heat sink 13d and the water inlet channel 131 of the fifth heat sink 13e are respectively connected by elastic connecting pipes 15. The water outlet channel 132 of the first heat sink 13a and the second heat sink 13b Between the water outlet channels 132 of the second heat sink 13b, between the water outlet channels 132 of the second heat sink 13b and the water outlet channels 132 of the third heat sink 13c, between the water outlet channels 132 of the third heat sink 13c and the water outlet of the fourth heat sink 13d Between the channels 132, the water outlet channel 132 of the fourth heat sink 13d and the water outlet channel 132 of the fifth heat sink 13e are connected through the elastic connecting pipe 15, and the coolant entering from the water inlet 11 under the heat sink group 1 passes through The water inlet channel 131 of the first heat sink 13a enters the water inlet channel 131 of the second heat sink 13b through the elastic connecting tube 15 and so on, the cooling liquid continues to flow into the fifth heat sink 13e at the top; Pass through the circulation cavity 133 of the fifth heat sink 13e (not shown in the figure, please refer to FIG. 9) to reach the water outlet channel 132 of the fifth heat sink 13e, and pass through the elastic connecting pipe 15 to the fourth heat sink 13d The cooling liquid continues to flow through all the cooling fins 13 to the water outlet 12 and is discharged by analogy.
可以理解的是,上述双面水冷散热器中相连的两个散热片13之间通过弹性连接管件15连通,弹性连接管件15的弹性特质可以允许两个散热片13之间的距离增大或缩小,从而可以根据需求夹持不同厚度的待散热结构(例如图6中所示的绝缘栅双极型晶体管2)。It is understandable that the two radiating fins 13 connected in the above-mentioned double-sided water-cooling radiator are communicated with each other through the elastic connecting pipe 15, and the elastic characteristic of the elastic connecting pipe 15 can allow the distance between the two radiating fins 13 to increase or decrease. Therefore, structures to be dissipated with different thicknesses (for example, the insulated gate bipolar transistor 2 shown in FIG. 6) can be clamped according to requirements.
具体地,以绝缘栅双极型晶体管2为例,在图6所示结构的基础上,若绝缘栅双极型晶体管2厚度增大,需要增大用于夹持该绝缘栅双极型晶体管2的两个散热片13之间的距离,随两个散热片13之间距离的增大,弹性连接管件15沿散热片13的层叠方向伸长,满足两个散热片13之间距离调整的同时保证冷却液导通。反之,在图6所示结构的基础上,若绝缘栅双极型晶体管2厚度减小,需要减小用于夹持该绝缘栅双极型晶体管2的两个散热片13之间的距离,随两个散热片13之间距离的较小,弹性连接管件15沿散热片13的层叠方向缩短,满足两个散热片13之间距离调整的同时保证冷却液导通。当然,在对散热片13间距调整(增大或减小)完成后,需要通过螺钉14将各散热片13固定,从而完成散热片组1的安装固定。Specifically, taking the insulated gate bipolar transistor 2 as an example, based on the structure shown in FIG. 6, if the thickness of the insulated gate bipolar transistor 2 is increased, it is necessary to increase the size for holding the insulated gate bipolar transistor. The distance between the two radiating fins 13 of 2, as the distance between the two radiating fins 13 increases, the elastic connecting pipe 15 extends along the stacking direction of the radiating fins 13 to meet the requirements for adjusting the distance between the two radiating fins 13 At the same time, ensure the coolant conduction. On the contrary, based on the structure shown in FIG. 6, if the thickness of the insulated gate bipolar transistor 2 is reduced, the distance between the two heat sinks 13 for clamping the insulated gate bipolar transistor 2 needs to be reduced. As the distance between the two radiating fins 13 is smaller, the elastic connecting tube 15 is shortened along the stacking direction of the radiating fins 13 to satisfy the adjustment of the distance between the two radiating fins 13 while ensuring the conduction of the coolant. Of course, after the adjustment (increase or decrease) of the distance between the heat sinks 13 is completed, each heat sink 13 needs to be fixed by screws 14 to complete the installation and fixation of the heat sink group 1.
示例性的,弹性连通管件15可以是如图11所示的波纹管15a,这种波纹管15a能够沿其轴心线方向伸长或收缩(如图11所示的箭头方向),对于两个相邻的散热片13,若每个散热片13具有一个进水通道131和一个出水通道132,两个相邻的散热片13之间可以设置两个波纹管15a,其中一个波纹管15a沿轴心线方向的一端与其中一个散热片13密封连接且与该散热片13的进水通道131连通,另一端与另一个散热片13密封连接且与该散热片13的进水通道131连通;而另一个波纹管15a沿轴心线方向的一端与其中一个散热片13密封连接且与该散热片13的出水通道132连通,另一端与另一个散热片13密封连接且与该散热片13的出水通道132连通。当夹持于两个相邻的散热片13之间的绝缘栅双极型晶体管2厚度改变,波纹管15a自身的可伸缩性能可以满足夹持于两个相邻的散热片13之间的绝缘栅双极型晶体管2的厚度变化。该波纹管15a的内径可以为13-15mm,这样的内径能够满足冷却液的流通要求,其长度则可以根据具体使用需求设定。此外,波纹管15a的材质可以为不锈钢、铜或者其他金属或合金。需要说明的是,这种波纹管15a具有较高的密封性,可以能够承受压力400Kpa、60万次脉冲无泄露,可以满足散热器的密封要求。Exemplarily, the elastic connecting tube 15 may be a corrugated tube 15a as shown in FIG. 11. This corrugated tube 15a can be extended or contracted in the direction of its axis (in the direction of the arrow shown in FIG. 11). Adjacent radiating fins 13, if each radiating fin 13 has a water inlet channel 131 and a water outlet channel 132, two corrugated pipes 15a can be arranged between two adjacent radiating fins 13, and one of the corrugated pipes 15a is along the axis One end in the direction of the core line is hermetically connected to one of the radiating fins 13 and communicating with the water inlet channel 131 of the radiating fin 13, and the other end is hermetically connected to the other radiating fin 13 and communicating with the water inlet channel 131 of the radiating fin 13; and One end of the other corrugated tube 15a along the axial direction is hermetically connected to one of the radiating fins 13 and communicating with the water outlet channel 132 of the radiating fin 13, and the other end is hermetically connected to the other radiating fin 13 and to the water outlet of the radiating fin 13 The passage 132 communicates. When the thickness of the insulated gate bipolar transistor 2 clamped between two adjacent heat sinks 13 is changed, the elasticity of the bellows 15a itself can satisfy the insulation clamped between two adjacent heat sinks 13 The thickness of the gate bipolar transistor 2 varies. The inner diameter of the bellows 15a can be 13-15 mm. Such an inner diameter can meet the circulation requirements of the cooling liquid, and its length can be set according to specific usage requirements. In addition, the material of the bellows 15a may be stainless steel, copper, or other metals or alloys. It should be noted that the bellows 15a has high sealing performance, can withstand a pressure of 400Kpa, 600,000 pulses without leakage, and can meet the sealing requirements of the radiator.
一种可能实现的方式中,弹性连通管件15可以是一种管件组件15b,这种管件组件15b可以是的柔性连接管151与弹簧152的组合。其中,柔性连接管151的两端分别与两个相邻的散热片13的进水通道131(或两个相邻的散热片13的出水通道132)密封连接,起到冷却液导通作用;而弹簧152的两端分别与两个相邻的散热片13连接,提供弹性连接效果。当两个散热片13之间的绝缘栅双极型晶体管2的厚度改变,弹簧152受力产生的弹性形变可以满足两个散热片13之间距离的改变,从而满足两个散热片13之间的绝缘栅双极型晶体管2的厚度变化需求。柔性连接管151则用于两个散热片13之间冷却液的流通。当然,这种方式中的柔性连接管151也需要满足类似于上述波纹管的密封要求。In a possible implementation manner, the elastic connecting tube 15 may be a tube assembly 15b, and this tube assembly 15b may be a combination of a flexible connecting tube 151 and a spring 152. Wherein, both ends of the flexible connecting pipe 151 are respectively sealedly connected with the water inlet channels 131 of two adjacent radiating fins 13 (or the water outlet channels 132 of two adjacent radiating fins 13), and play a role of conducting coolant; The two ends of the spring 152 are respectively connected to two adjacent heat sinks 13 to provide an elastic connection effect. When the thickness of the insulated gate bipolar transistor 2 between the two heat sinks 13 changes, the elastic deformation generated by the force of the spring 152 can satisfy the change in the distance between the two heat sinks 13 and thus satisfy the gap between the two heat sinks 13 The thickness of the insulated gate bipolar transistor 2 varies as required. The flexible connecting pipe 151 is used to circulate the cooling liquid between the two radiating fins 13. Of course, the flexible connecting pipe 151 in this manner also needs to meet the sealing requirements similar to the above-mentioned bellows.
具体地,柔性连接管151与弹簧152可以是一体式结构(如图12所示),柔性连接管151设于弹簧152内且柔性连接管151的两端与弹簧151的两端固定连接为一体后再与散热片13密封连接,或者柔性连接管151与弹簧152分别设置,二者分别单独与散热片13密封连接(图中未示出)。Specifically, the flexible connecting tube 151 and the spring 152 may be an integrated structure (as shown in FIG. 12), the flexible connecting tube 151 is provided in the spring 152, and both ends of the flexible connecting tube 151 and the two ends of the spring 151 are fixedly connected as one body. Then, it is connected to the heat sink 13 in a sealed manner, or the flexible connecting tube 151 and the spring 152 are provided separately, and they are separately connected to the heat sink 13 in a sealed manner (not shown in the figure).
参照图10冷却液需要自散热片组1的进水口11进入经过各个散热片13之后自出水口12排出,而与绝缘栅双极型晶体管2之间的冷热交换主要是通过散热片13的流通内腔133内的冷却液实现的(参照图7或图9),为了进一步提升散热效果,本实施例中的散热片13在流通内腔133内设置有缓冲翅片135,如图13所示的一种沿流通内腔133长度方向均匀阵列的柱形的缓冲翅片135。此处的柱形的缓冲翅片135固定于散热片13的流通内腔133内,相当于增加了散热片13流通内腔133的表面积,也就能够增加散热片13与冷却液的换热面积,以期提高冷却效果。此外,如果冷却液流动速率过慢,冷却液不能及时输送到各个散热片13内,如果冷却液流动速率过快,冷却液无法充分与夹持于两个散热片13之间的绝缘栅双极型晶体管2进行冷热交换就被排出造成冷却液的浪费。该柱形的缓冲翅片135与流通内腔133的延伸方向形成夹角(图13示出了二者夹角为90°的情况),可以增大冷却液在流通内腔133内流通的阻碍,从而可以降低冷却液的流动速度,使得冷却液可以充分地与夹持在两个散热片13之间的绝缘栅双极型晶体管2进行冷热交换,提高冷却液的利用率,节省资源。10, the coolant needs to enter from the water inlet 11 of the heat sink group 1 through each heat sink 13 and then be discharged from the water outlet 12, and the cold and heat exchange with the insulated gate bipolar transistor 2 is mainly through the heat sink 13 The cooling liquid in the circulating cavity 133 is implemented (refer to FIG. 7 or FIG. 9). In order to further improve the heat dissipation effect, the heat sink 13 in this embodiment is provided with buffer fins 135 in the circulating cavity 133, as shown in FIG. A cylindrical buffer fin 135 uniformly arrayed along the length of the circulation cavity 133 is shown. The columnar buffer fins 135 are fixed in the circulation cavity 133 of the heat sink 13, which is equivalent to increasing the surface area of the circulation cavity 133 of the heat sink 13, which can increase the heat exchange area between the heat sink 13 and the coolant. , In order to improve the cooling effect. In addition, if the cooling liquid flow rate is too slow, the cooling liquid cannot be delivered to each heat sink 13 in time. If the cooling liquid flow rate is too fast, the cooling liquid cannot sufficiently interact with the bipolar insulation grid clamped between the two heat sinks 13 The type transistor 2 performs cold and heat exchange and is discharged, resulting in a waste of coolant. The columnar buffer fin 135 forms an angle with the extension direction of the circulation cavity 133 (Figure 13 shows the case where the angle between the two is 90°), which can increase the obstacles to the circulation of the cooling liquid in the circulation cavity 133 Therefore, the flow speed of the cooling liquid can be reduced, so that the cooling liquid can fully exchange heat and cold with the insulated gate bipolar transistor 2 clamped between the two heat sinks 13, which improves the utilization rate of the cooling liquid and saves resources.
上述缓冲翅片135还可以有其他的结构形式,例如图14示出了一种沿流通内腔133的长度方向延伸的波浪形的缓冲翅片135,图15示出了一种沿流通内腔133的长度方向延伸的螺旋形的缓冲翅片135,图16示出了一种沿流通内腔133的长度方向延伸的折线状缓冲翅片135。当然,以上这些缓冲翅片135只是示例性说明,还可以采用至少两种形状结构的缓冲翅片135组合的形式设置于散热片13的流通内腔133中,如图17示出了一种柱形缓冲翅片135a与螺旋形缓冲翅片135b结合的结构示意图。The above-mentioned buffer fin 135 may also have other structural forms. For example, FIG. 14 shows a wave-shaped buffer fin 135 extending along the length of the circulation cavity 133, and FIG. 15 shows a wavy buffer fin 135 that extends along the circulation cavity 133. The spiral buffer fins 135 extending in the length direction of 133. FIG. 16 shows a folding line buffer fin 135 extending in the length direction of the circulation cavity 133. Of course, the above-mentioned buffer fins 135 are only exemplary descriptions, and the buffer fins 135 of at least two shapes and structures may be combined to be arranged in the circulation cavity 133 of the heat sink 13, as shown in FIG. 17. A schematic view of the structure of the combination of the circular buffer fin 135a and the spiral buffer fin 135b.
为了使缓冲翅片135能够稳定固定于散热片13的流通内腔内,以应对流动的冷却液的冲击,本实施例中的缓冲翅片135可以通过钎焊的方式固定于散热片13的缓冲内腔内。In order to enable the buffer fins 135 to be stably fixed in the circulating cavity of the heat sink 13 to deal with the impact of the flowing coolant, the buffer fins 135 in this embodiment can be fixed to the buffer of the heat sink 13 by brazing. Inside the cavity.
此外,用于固定各个散热片13以使多个散热片13组合形成散热片组1的连接件,除了图6所示的螺钉14,还可以是螺栓(螺栓的结构与螺钉类似,未以视图示出),还可以是如图18所示的卡扣16,在散热片组1外对称两侧均设置有两个卡扣16,每个卡扣16具有固定部161以及活动设置于固定部161上的活动部162,固定部161能够与各散热片13相匹配,使得各散热片13以该固定部161为基准依次排列,以对各散热片13进行定位防止各散热片13发生错位;使用中,散热片组1的一端抵接卡扣的固定部161的一端(如图18中的M),根据绝缘栅双极型晶体管2的厚度要求调整活动部162在固定部161上的位置,使得散热片组1的另一端被活动部162限定,实现对各散热片13的固定连接。In addition, for fixing each heat sink 13 so that a plurality of heat sinks 13 are combined to form a connecting piece of the heat sink group 1, in addition to the screw 14 shown in FIG. 6, it can also be a bolt (the structure of the bolt is similar to that of a screw, which is not shown. The figure shows), it can also be the buckle 16 as shown in Fig. 18. Two buckles 16 are provided on both sides of the heat sink set 1 symmetrically, and each buckle 16 has a fixed portion 161 and is movably arranged at the fixed portion. The movable part 162 on the part 161 and the fixed part 161 can be matched with each heat sink 13 so that the heat sink 13 is arranged in sequence based on the fixed part 161 to position the heat sink 13 to prevent the heat sink 13 from being misaligned In use, one end of the heat sink set 1 abuts against one end of the fixed portion 161 of the buckle (M in FIG. 18), and adjust the movable portion 162 on the fixed portion 161 according to the thickness of the insulated gate bipolar transistor 2 The position is such that the other end of the heat sink group 1 is limited by the movable portion 162, so that the fixed connection to each heat sink 13 is realized.
可以看出,不论是螺钉14还是卡扣16,都能实现对各散热片13的固定连接,且保证各散热片13排列整齐,方便应力控制,当然,这两种连接结构还具有装配简单的优点,方便后期维护与更换。It can be seen that both the screw 14 and the buckle 16 can realize the fixed connection of the heat sinks 13, and ensure that the heat sinks 13 are arranged neatly, which is convenient for stress control. Of course, these two connection structures also have simple assembly Advantages, convenient for later maintenance and replacement.
以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above are only specific implementations of this application, but the scope of protection of this application is not limited to this. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in this application, and they should all cover Within the scope of protection of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.

Claims (10)

  1. 一种双面水冷散热器,其特征在于,包括:散热片组;所述散热片组包括通过连接件连接固定的多个层叠设置的散热片,每两个相邻的所述散热片之间形成用于夹持绝缘栅双极型晶体管的空间;A double-sided water-cooling radiator is characterized by comprising: a heat sink group; the heat sink group includes a plurality of stacked heat sinks connected and fixed by a connecting piece, and between every two adjacent heat sinks Form a space for holding insulated gate bipolar transistors;
    每个所述散热片具有进水通道和出水通道,且所述进水通道和所述出水通道之间形成有流通内腔;Each of the radiating fins has a water inlet channel and a water outlet channel, and a circulation cavity is formed between the water inlet channel and the water outlet channel;
    任意两个相邻的所述散热片中,两个所述散热片的所述进水通道之间通过弹性连通管件连通,且两个所述散热片的所述出水通道之间通过弹性连通管件连通。In any two adjacent radiating fins, the water inlet passages of the two radiating fins are connected by elastic connecting pipes, and the water outlet passages of the two radiating fins are connected by elastic connecting pipes. Connected.
  2. 根据权利要求1所述的双面水冷散热器,其特征在于,所述弹性连通管件包括波纹管。The double-sided water-cooled radiator according to claim 1, wherein the elastic connecting pipe includes a corrugated pipe.
  3. 根据权利要求2所述的双面水冷散热器,其特征在于,所述波纹管的内径为13-15mm。The double-sided water-cooled radiator according to claim 2, wherein the inner diameter of the bellows is 13-15 mm.
  4. 根据权利要求2所述的双面水冷散热器,其特征在于,所述波纹管的材质为不锈钢或铜。The double-sided water-cooled radiator according to claim 2, wherein the material of the bellows is stainless steel or copper.
  5. 根据权利要求1所述的双面水冷散热器,其特征在于,每个所述散热片的流通内腔内设置有的缓冲翅片。The double-sided water-cooled radiator according to claim 1, wherein a buffer fin is provided in the circulation inner cavity of each of the radiating fins.
  6. 根据权利要求5所述的双面水冷散热器,其特征在于,所述缓冲翅片为波浪形、折线形、螺旋形、圆柱形中的一种或多种的组合。The double-sided water-cooled radiator according to claim 5, wherein the buffer fin is one or a combination of wave shape, broken line shape, spiral shape, and cylindrical shape.
  7. 根据权利要求5所述的双面水冷散热器,其特征在于,所述缓冲翅片通过焊接固定于所述散热片的流通内腔内。The double-sided water-cooled radiator according to claim 5, wherein the buffer fin is fixed in the circulation cavity of the heat sink by welding.
  8. 根据权利要求1-7中任一项所述的双面水冷散热器,其特征在于,所述散热片包括相互配合的第一片体和第二片体。The double-sided water-cooled heat sink according to any one of claims 1-7, wherein the heat sink includes a first fin and a second fin that are matched with each other.
  9. 根据权利要求1-7中任一项所述的双面水冷散热器,其特征在于,所述连接件为螺钉或卡扣。The double-sided water-cooled radiator according to any one of claims 1-7, wherein the connecting member is a screw or a buckle.
  10. 根据权利要求1-7中任一项所述的双面水冷散热器,其特征在于,所述散热片的材质为铝合金。The double-sided water-cooled heat sink according to any one of claims 1-7, wherein the material of the heat sink is aluminum alloy.
PCT/CN2020/094018 2019-09-04 2020-06-02 Double-sided water-cooled radiator WO2021042781A1 (en)

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