WO2021037191A1 - Biogas full-component conversion biomethanol catalyst lanio3/sic-sio2-foam and method for preparation thereof - Google Patents

Biogas full-component conversion biomethanol catalyst lanio3/sic-sio2-foam and method for preparation thereof Download PDF

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WO2021037191A1
WO2021037191A1 PCT/CN2020/112040 CN2020112040W WO2021037191A1 WO 2021037191 A1 WO2021037191 A1 WO 2021037191A1 CN 2020112040 W CN2020112040 W CN 2020112040W WO 2021037191 A1 WO2021037191 A1 WO 2021037191A1
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sic
sio
foam
lanio
nickel
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谢君
张止戈
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华南农业大学
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    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/20Carbon compounds
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/344Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy
    • B01J37/346Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy of microwave energy
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    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/22Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds
    • C01B3/24Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/15Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
    • C07C29/151Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
    • C07C29/1516Multisteps
    • C07C29/1518Multisteps one step being the formation of initial mixture of carbon oxides and hydrogen for synthesis
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/15Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
    • C07C29/151Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
    • C07C29/153Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
    • C07C29/156Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/06Integration with other chemical processes
    • C01B2203/061Methanol production
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
    • C01B2203/1058Nickel catalysts
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
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    • C01B2203/1082Composition of support materials
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
    • C01B2203/1235Hydrocarbons
    • C01B2203/1241Natural gas or methane
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/12Regeneration of a solvent, catalyst, adsorbent or any other component used to treat or prepare a fuel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • the invention belongs to the technical field of catalysts, and specifically relates to a biogas full-component conversion biomethanol catalyst LaNiO 3 /SiC-SiO 2 -Foam and a preparation method thereof.
  • biogas resources Due to its sustainability, biogas resources have become one of the most promising main energy and chemical raw materials to replace petroleum in the future. Experts from various countries generally believe that the 21st century will be the century of biogas. According to forecasts by the International Energy Agency, between now and 2050, biogas consumption will increase exponentially. The proportion of biogas in the world's energy structure has been increasing in recent years. According to experts' predictions, by the middle of the century, the proportion of biogas in the world's energy structure will reach 80%, thus replacing oil as the world's most important energy source. Therefore, as an important resource, biogas has received great attention in the fields of chemical industry and energy. my country's biogas resources are very rich, because my country's vast territory is rich in biomass resources.
  • biogas can also directly produce hydrogen, indirectly produce liquid fuels and a variety of basic chemicals, such as the preparation of methanol, synthetic ammonia and dimethyl ether.
  • methane in biogas is one of the main greenhouse gases in the atmosphere. Although the concentration of methane in the atmosphere is much smaller than that of carbon dioxide, its greenhouse effect is more than 20 times that of it. The random emission of a large amount of useless biogas intensifies the greenhouse effect. The world emits 100 million tons of methane into the atmosphere through various channels each year, and the emissions generated by human activities are about half of the total emissions. Therefore, the rational and effective development and utilization of methane and carbon dioxide in biogas has a dual significance, which can not only effectively use resources, but also effectively control the greenhouse effect of methane and reduce the impact of methane on global warming.
  • Syngas refers to a mixture of carbon monoxide and hydrogen.
  • the ratio of CO to H 2 in syngas varies with the raw materials and production methods, and its molar ratio is 1/2 to 3/1.
  • Syngas is one of the raw materials for organic synthesis and a source of hydrogen and carbon monoxide. It plays an important role in the chemical industry.
  • the raw materials for preparing synthesis gas are diverse, and many carbon-containing resources such as coal, natural gas, petroleum or residual oil can be used to produce synthesis gas.
  • Syngas can be converted into liquid and gaseous fuels, bulk chemicals and high value-added fine organic chemical products (Wang Wei. Progress in the development of synthesis gas preparation from methane[J].Progress in Fine Petrochemicals,2006,7(7) :27-31).
  • noble metal catalysts such as (Pd and Pt) are currently widely used.
  • the use of noble metals is costly and difficult to apply; therefore, the development of a low cost and stable performance , The catalyst with good catalytic effect has great application prospects.
  • the purpose of the present invention is to overcome the disadvantages and deficiencies of the high cost of the noble metal catalyst used to catalyze the full-component conversion of biogas into synthesis gas for the synthesis of biomethanol and the difficulty in industrial application, and to provide a full-component biogas conversion perovskite Type catalyst LaNiO 3 /SiC-SiO 2 -Foam.
  • the present invention uses SiC-Foam as a raw material to form a layer of SiO 2 film on the SiC surface by calcination to obtain the carrier SiC-SiO 2 -Foam; then uses LaNiO 3 as the catalytically active component, and optimizes the loading and calcination conditions to make calcium
  • the titanium ore-type LaNiO 3 has small particles, high dispersibility, and uniform dispersion, which avoids the problems of high-loaded nickel-based catalysts being easy to agglomerate at high temperatures and limited catalytic performance. Through further reduction treatment, Ni-La 2 O 3 /SiC-SiO 2 -Foam can be obtained.
  • Ni-La 2 O 3 /SiC-SiO 2 -Foam are precipitated according to the corresponding arrangement order and have high dispersibility and uniform distribution. , Stable performance, high conversion rate, can well catalyze the application of biogas full-component conversion synthesis gas for the synthesis of biomethanol.
  • Another object of the present invention is to provide a Ni-La 2 O 3 /SiC-SiO 2 -Foam catalyst for biomethanol conversion of full-component biogas.
  • Another object of the present invention is to provide the application of the above-mentioned Ni-La 2 O 3 /SiC-SiO 2 -Foam in the preparation of biomethanol.
  • LaNiO 3 /SiC-SiO 2 -Foam perovskite type precursor is calcined in an oxygen-containing atmosphere at 700 to 800° C. for 4 to 6 hours to obtain the LaNiO 3 /SiC-SiO 2 -Foam.
  • the present invention uses SiC-Foam, which has a three-position pore-like structure and has a strong binding force and anti-cold spot effect, as the main body of the carrier.
  • SiC-Foam which has a three-position pore-like structure and has a strong binding force and anti-cold spot effect
  • the surface of silicon carbide SiC is oxidized to form a layer of SiO 2 film, and silicon carbide has thermal conductivity. Uniform heat conduction and high efficiency.
  • the formed SiO 2 film can increase the interaction between the active component and the carrier, thereby solving the cold spot problem and the activity problem and promoting the problems encountered in the catalytic reaction process and the catalytic activity problem.
  • the present invention uses LaNiO 3 as the active ingredient, which has a perovskite-type unit cell structure, and all the nickel and lanthanum elements are arranged in a certain regular order.
  • the reduction of hydrogen makes the nickel element in the perovskite LaNiO 3 precipitate in an orderly manner, which makes the nickel particles smaller, high dispersibility, and uniform dispersion, avoiding the easy agglomeration of high-load nickel-based catalysts at high temperatures and limited catalytic performance problem.
  • the surface elements of the LaNiO 3 /SiC-SiO 2 -Fiber catalyst prepared by the invention are arranged in the order of the perovskite type unit cell, and then reduced by hydrogen to obtain Ni-La 2 O 3 /SiC-SiO 2-
  • the nickel element in Foam, Ni-La 2 O 3 /SiC-SiO 2 -Foam is precipitated according to the corresponding arrangement sequence. It has high dispersion, uniform distribution, stable performance, high conversion rate, and can well catalyze the conversion of biogas into synthesis gas. For applications in the synthesis of biomethanol.
  • the preparation method of the present invention has simple process, low cost, and is easy for industrialized promotion and production.
  • the amount of nickel source, lanthanum source and SiC-SiO 2 -Foam can be adjusted and selected according to the loading of LaNiO 3.
  • the loading of LaNiO 3 has a certain effect on the performance of the catalyst. For example, if the loading is too low, the sparse LaNiO 3 distribution cannot achieve the synergistic effect of La and Ni; if the loading is too high, the LaNiO 3 unit cell is distributed too tightly after reduction. Because the nickel element is too close, it is easy to agglomerate. By optimizing the loading conditions, the catalytic activity of LaNiO 3 /SiC-SiO 2 -Foam can be further improved.
  • the loading refers to the mass fraction of the catalytically active component LaNiO 3 in the entire LaNiO 3 /SiC-SiO 2 -Foam catalyst.
  • the loading amount of LaNiO 3 is 5%.
  • the calcination temperature in S1 is 1000° C., and the time is 3 h.
  • the oxygen-containing atmosphere in S1 is an air atmosphere.
  • the temperature is increased in S1 at a temperature increase rate of 3 to 5°C/min.
  • the temperature is increased in S1 at a temperature increase rate of 5°C/min.
  • the nickel source in S2 is one or more of Ni(NO 3 ) 2 or nickel acetate.
  • the lanthanum source in S2 is one or more of La(NO 3 ) 3 and lanthanum acetate.
  • the chelating agent in S2 is one or more of citric acid and sodium hydroxide.
  • the molar ratio of the nickel element in the S2 nickel source to the lanthanum element in the lanthanum source is 1:1.
  • the molar ratio of the sum of the nickel element in the nickel source and the lanthanum element in the lanthanum source to citric acid in S2 is 1:1 to 1.5.
  • the calcination temperature in S3 is 750°C and the time is 3h.
  • the oxygen-containing atmosphere in S3 is an air atmosphere.
  • the temperature is increased in S3 at a temperature increase rate of 3 to 5°C/min.
  • the temperature is increased in S3 at a temperature increase rate of 5°C/min.
  • the present invention also claims a biogas full-component conversion biomethanol catalyst Ni-La 2 O 3 /SiC-SiO 2 -Foam, which is prepared by the following process: the above LaNiO 3 /SiC-SiO 2 -Foam is placed in a hydrogen atmosphere of 750 The reduction treatment is performed at ⁇ 850°C to obtain the Ni-La 2 O 3 /SiC-SiO 2 -Foam.
  • LaNiO 3 itself is not catalytically active.
  • the formation of LaNiO 3 structure can make nickel and lanthanum more orderly distribution and form a uniform and orderly whole.
  • the reduction is Ni-La 2 O 3 /SiC-SiO 2 -Foam
  • the distribution of nickel reduced by the unit cell structure is more standardized and orderly, and the distance between each other is almost a fixed value, so that the nickel element can be more fully catalyzed
  • the activity, while improving the catalytic activity, will not be affected by other factors such as agglomeration and carbon deposition.
  • the temperature of the reduction is 800°C, and the time of the reduction is 2h.
  • the application of the Ni-La 2 O 3 /SiC-SiO 2 -Foam in catalyzing full-component biogas conversion to synthesis gas is preferably, the application of the Ni-La 2 O 3 /SiC-SiO 2 -Foam in catalyzing full-component biogas conversion to synthesis gas.
  • Ni-La 2 O 3 /SiC-SiO 2 -Foam can catalyze the conversion of biogas into synthesis gas (CO and H 2 ), which can be used as a raw material for the synthesis of synthetic biofuel methanol.
  • the temperature of Ni-La 2 O 3 /SiC-SiO 2 -Foam when catalyzing biogas is 750-950°C (normal pressure), among which 950°C is the best.
  • Ni-La 2 O 3 /SiC-SiO 2 -Foam is 0.2 g when the catalytic biogas flow rate is 80 mL/min.
  • the present invention has the following beneficial effects:
  • the present invention uses SiC-Foam as a raw material to form a layer of SiO 2 film on the SiC surface by calcination to obtain the carrier SiC-SiO 2 -Foam; then uses LaNiO 3 as the catalytically active component, and optimizes the loading and calcination conditions to make calcium
  • the titanium ore-type LaNiO 3 has small particles, high dispersibility and uniform dispersion, which avoids the problems of high-loaded nickel-based catalysts being easy to agglomerate at high temperatures and limited catalytic performance; through further reduction treatment, Ni-La 2 O 3 / Nickel elements in SiC-SiO 2 -Foam, Ni-La 2 O 3 /SiC-SiO 2 -Foam are precipitated according to the corresponding arrangement sequence.
  • High dispersion, uniform distribution, stable performance, high conversion rate, can well catalyze biogas Component conversion synthesis gas is used in the application of biomethanol synthesis reaction.
  • Figure 1 is the XRD pattern of the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam;
  • Figure 2 is a graph showing the conversion rates of methane and carbon dioxide in the reaction products of Examples 1, 3 and 5;
  • Figure 3 is a graph showing the conversion rate of methane and carbon dioxide in the reaction product of precious metal catalyzed biogas.
  • This embodiment provides a series of perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam prepared by the following method.
  • the SiC-Foam was calcined at 1000°C for 3h in an air atmosphere to obtain SiC-SiO 2 -Foam.
  • Ni(NO 3 ) 2 and La(NO 3 ) 3 were dissolved in 30 mL of deionized water with the corresponding loading amount and continuously stirred, and at the same time, the corresponding amount of treated SiC-SiO 2 -Foam was added. After placing the solution in a cell wall breaking and pulverizer for 30 minutes, citric acid with the same molar amount as nitrate was added, and treated under microwave conditions for 30 minutes to form a green sol-gel. The gel was dried overnight at 110°C to obtain LaNiO 3 /SiC-SiO 2 -Foam perovskite type precursor.
  • LaNiO 3 /SiC-SiO 2 -Foam perovskite type precursor with water 3 to 4 times, make the filtrate neutral, wash with ethanol three times, and dry it in an oven at 35°C for 8 hours to obtain LaNiO 3 /SiC-SiO 2 -Foam perovskite-type precursor solid.
  • the obtained LaNiO 3 /SiC-SiO 2 -Foam perovskite-type precursor is prepared by calcining in a muffle furnace under air atmosphere.
  • the heating rate of the calcination is 5°C per minute, the temperature is increased to 800°C, and the calcination is performed for 3 hours.
  • the obtained solid was added to water, stirred with a magnetic stirrer at 600 r/min for 8 hours, filtered, and washed with ethanol 3 times. Put it in a 35°C oven and dry for 3 hours to obtain a perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam.
  • This embodiment provides a perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam, and its preparation method is basically the same as that of Example 3. The difference is that step 1) of this embodiment is calcination to prepare SiC-SiO 2 -Foam , The calcination temperature is 900°C, the calcination time is 2h; step 3) when preparing LaNiO 3 /SiC-SiO 2 -Foam, the calcination temperature rise rate is 3°C per minute, the calcination temperature is 700°C, and the time is 4h .
  • This embodiment provides a perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam, and its preparation method is basically the same as that of Example 3. The difference is that step 1) of this embodiment is calcination to prepare SiC-SiO 2 -Foam , The calcination temperature is 1050°C, and the calcination time is 4h; step 3) When preparing LaNiO 3 /SiC-SiO 2 -Foam, the heating rate of calcination is 3°C per minute, the calcination temperature is 800°C, and the time is 6h .
  • Figure 1 shows the XRD of the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam obtained in Examples 1 to 5.
  • the figure shows the loading of LaNiO 3 in the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam In the case of the quantity ratio, their diffraction peaks are consistent with those of SiC.
  • the XRD patterns of different LaNiO 3 loadings in the perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam are listed, and the main diffraction peaks of LaNiO 3 can be obtained.
  • the conversion of full-component biogas to syngas is mainly the conversion of methane and carbon dioxide.
  • the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam catalyzes the conversion of biogas to synthesis gas.
  • the loading ratios have different catalytic effects at different temperatures.
  • the loading is 3wt%, the conversion rate gradually increases, and the conversion rate gradually increases as the temperature increases. increase.
  • the loading is 5 wt%, the conversion rate in the reaction product reaches the maximum at 950°C, and the conversion rate is the maximum at the ratio of 5 wt% at 800 and 850.
  • the active sites of the formed crystals are different, and the specific surface also changes.
  • LaNiO 3 reaches a certain level, the active sites of the formed crystals reach the optimum, thereby producing the best catalytic effect.
  • Example 3 taking the LaNiO 3 /SiC-SiO 2 -Foam provided in Example 3 as an example, it is compared with Pd and Pt precious metal catalysts.
  • Pd and Pt precious metal catalysts For example, the document F. Aldoghachi, U. Rashid, TYYun, Rsc Advances 6 (2016) 10372-10384. It is disclosed that four noble metal catalysts (as shown in Table 2) catalyze the full-component conversion of biogas to produce synthesis gas at the same 900°C.
  • test results as shown in Figure 3 (((1, 2, 3 and 4 respectively represent (1) Pt, Pd, Ni/MgO, (2) Pt, Pd, Ni/Mg 0.97 Ce 0.03 3+ O, (3 ) Pt, Pd, Ni/Mg 0.93 Ce 0.07 3+ O and (4) Pt, Pd, Ni/Mg 0.85 Ce 0.15 3+ O)).
  • the catalyst provided by the present invention has a high conversion rate, and can well catalyze the application of the biogas full-component conversion synthesis gas for the synthesis of biomethanol.

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Abstract

The present invention relates to a biogas full-component conversion biomethanol catalyst LaNiO3/SiC-SiO2-Foam and method for preparation thereof. In the catalyst LaNiO3/SiC-SiO2-Foam, LaNiO3 is loaded on the carrier SiC-SiO2-Foam, and the loading amount of LaNiO3 is 3%–7%. The LaNiO3/SiC-SiO2-Foam obtained by preparation of the present invention has a perovskite unit cell structure; all nickel and lanthanum elements are arranged in a certain order, and the nickel element in the Ni-La2O3/SiC-SiO2-Foam obtained after reduction is precipitated in a corresponding arrangement order; the dispersibility is high, distribution is uniform, performance is stable, and the conversion rate is high, and the invention can catalyze very well a biogas full-component conversion synthesis gas for use in the synthesis of biomethanol. The preparation method of the present invention has a simple process and low cost, and is easy to commercialize and produce on a large scale.

Description

沼气全组分转化生物甲醇催化剂LaNiO 3/SiC-SiO 2-Foam及其制备方法 LaNiO catalyst for full-component biogas conversion to biomethanol 3/SiC-SiO 2-Foam and its preparation method 技术领域Technical field
本发明属于催化剂技术领域,具体涉及沼气全组分转化生物甲醇催化剂LaNiO 3/SiC-SiO 2-Foam及其制备方法。 The invention belongs to the technical field of catalysts, and specifically relates to a biogas full-component conversion biomethanol catalyst LaNiO 3 /SiC-SiO 2 -Foam and a preparation method thereof.
背景技术Background technique
当今世界的能源供应主要是以煤、石油、天然气这三种不可再生化石资源为主。现在全球化的脚步迈进新世纪,人口数量的急剧上升和经济总量的快速增长,导致了地球资源被大肆利用,虽然目前仍然存在深海油气、可燃冰、煤层气及页岩气等多种资源可供开发和利用,人类也开始关注不可再生化石燃料潜在的短缺问题。自然界中蕴藏着丰富的生物质资源,而以生物质资源发酵产生气体燃料称之为沼气,主要成分为甲烷,随着日益短缺的石油资源使人们对沼气资源的开发利用越来越重视。沼气资源因其可持续性而成为未来最有希望替代石油的主要能源和化工原料之一。各国专家普遍认为,二十一世纪将是沼气的世纪。据国际能源机构预测,从现在起到2050年,沼气消费量将成倍增长。沼气在世界能源结构所占的比例近年来也不断上升,据专家预测,到世纪中叶,沼气在世界能源结构中的比例将达到80%,从而替代石油成为全球最主要的能源。因此沼气作为一种重要的资源在化工和能源等领域受到人们的极大的关注。我国的沼气资源十分丰富,因为我国领土广袤生物质资源丰富。丰富的生物质资源为发展沼气化工提供了有力保障。沼气除作为清洁的能源外,还可以直接产氢气,间接生产液体燃料和多种基本化学品,如制备甲醇、合成氨和二甲醚等。另一方面,沼气中甲烷是大气中主要的温室气体之一,大气中的甲烷浓度虽然远小于二氧化碳,但其温室效应是的20多倍,大量无用沼气的随意排放加剧了温室效应。全球每年通过各种途径排放于大气中的甲烷达到一亿吨,通过人类活动产生的排放量约为总排放量的一半左右。因此,合理有效的开发利用沼气中的甲烷和二氧化碳具有双重的意义,既可以有效的利用资源,也可以有效的控制甲烷产生的温室效应,减少甲烷对全球变暖的影响。The energy supply in the world today is mainly based on the three non-renewable fossil resources of coal, oil and natural gas. Globalization is now stepping into the new century. The rapid increase in population and the rapid growth of economic aggregate have caused the earth's resources to be used wildly, although there are still many resources such as deep-sea oil and gas, combustible ice, coalbed methane and shale gas. Available for development and utilization, mankind has also begun to pay attention to the potential shortage of non-renewable fossil fuels. There are abundant biomass resources in nature, and the fermentation of biomass resources to produce gas fuel is called biogas, and the main component is methane. With the increasingly scarce oil resources, people pay more and more attention to the development and utilization of biogas resources. Due to its sustainability, biogas resources have become one of the most promising main energy and chemical raw materials to replace petroleum in the future. Experts from various countries generally believe that the 21st century will be the century of biogas. According to forecasts by the International Energy Agency, between now and 2050, biogas consumption will increase exponentially. The proportion of biogas in the world's energy structure has been increasing in recent years. According to experts' predictions, by the middle of the century, the proportion of biogas in the world's energy structure will reach 80%, thus replacing oil as the world's most important energy source. Therefore, as an important resource, biogas has received great attention in the fields of chemical industry and energy. my country's biogas resources are very rich, because my country's vast territory is rich in biomass resources. Abundant biomass resources provide a strong guarantee for the development of biogas chemical industry. In addition to being a clean energy source, biogas can also directly produce hydrogen, indirectly produce liquid fuels and a variety of basic chemicals, such as the preparation of methanol, synthetic ammonia and dimethyl ether. On the other hand, methane in biogas is one of the main greenhouse gases in the atmosphere. Although the concentration of methane in the atmosphere is much smaller than that of carbon dioxide, its greenhouse effect is more than 20 times that of it. The random emission of a large amount of useless biogas intensifies the greenhouse effect. The world emits 100 million tons of methane into the atmosphere through various channels each year, and the emissions generated by human activities are about half of the total emissions. Therefore, the rational and effective development and utilization of methane and carbon dioxide in biogas has a dual significance, which can not only effectively use resources, but also effectively control the greenhouse effect of methane and reduce the impact of methane on global warming.
合成气系指一氧化碳和氢气的混合气,合成气中CO和H 2比值随原料和生产方法的不同而异,其摩尔比为1/2~3/1。合成气为有机合成原料之一,也是氢 气和一氧化碳的来源,在化学工业中有着重要的作用。制备合成气的原料是多种多样的,许多含碳资源如煤、天然气、石油或渣油等均可用来制造合成气。利用合成气可以转化成液体和气体燃料、大宗化学品和高附加值的精细有机化工产品(王卫.等甲烷制备合成气工艺开发进展[J].精细石油化工进展,2006,7(7):27-31)。因此利用可再生的沼气作为原料代替合成气能够有效的降低环境污染以及温室效应,开发出高效的催化沼气全组分转化合成气的催化剂对于我国目前的国情具有深远的意义。 Syngas refers to a mixture of carbon monoxide and hydrogen. The ratio of CO to H 2 in syngas varies with the raw materials and production methods, and its molar ratio is 1/2 to 3/1. Syngas is one of the raw materials for organic synthesis and a source of hydrogen and carbon monoxide. It plays an important role in the chemical industry. The raw materials for preparing synthesis gas are diverse, and many carbon-containing resources such as coal, natural gas, petroleum or residual oil can be used to produce synthesis gas. Syngas can be converted into liquid and gaseous fuels, bulk chemicals and high value-added fine organic chemical products (Wang Wei. Progress in the development of synthesis gas preparation from methane[J].Progress in Fine Petrochemicals,2006,7(7) :27-31). Therefore, the use of renewable biogas as a raw material instead of syngas can effectively reduce environmental pollution and the greenhouse effect. The development of an efficient catalyst that catalyzes the full-component conversion of biogas to syngas has far-reaching significance for my country's current national conditions.
在催化沼气全组分转化合成气用于合成生物甲醇反应中,目前应用较广泛的是贵金属催化剂例如(Pd和Pt),使用贵金属成本较高,应用困难;因此研发一种成本低廉,性能稳定,催化效果好的催化剂具有重大应用前景。In the catalytic biogas full-component conversion synthesis gas for the synthesis of biomethanol, noble metal catalysts such as (Pd and Pt) are currently widely used. The use of noble metals is costly and difficult to apply; therefore, the development of a low cost and stable performance , The catalyst with good catalytic effect has great application prospects.
发明内容Summary of the invention
本发明的目的在于克服现有技术中催化沼气全组分转化合成气用于合成生物甲醇的贵金属催化剂成本高,难以工业化应用的缺陷和不足,提供一种沼气全组分转化生物甲醇钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam。本发明以SiC-Foam为原料,通过煅烧在SiC表面生成一层SiO 2膜,得到载体SiC-SiO 2-Foam;然后以LaNiO 3为催化活性成分,通过负载量、煅烧条件的优化,使得钙钛矿型LaNiO 3颗粒较小,分散性高,分散均匀,避免了高负载镍基催化剂在高温下易于团聚、催化性能受限的问题。通过进一步进行还原处理,可得到Ni-La 2O 3/SiC-SiO 2-Foam,Ni-La 2O 3/SiC-SiO 2-Foam中镍元素按对应的排列顺序析出分散性高,分布均匀,性能稳定,转化率高,可以很好地催化沼气全组分转化合成气用于合成生物甲醇反应中的应用。 The purpose of the present invention is to overcome the disadvantages and deficiencies of the high cost of the noble metal catalyst used to catalyze the full-component conversion of biogas into synthesis gas for the synthesis of biomethanol and the difficulty in industrial application, and to provide a full-component biogas conversion perovskite Type catalyst LaNiO 3 /SiC-SiO 2 -Foam. The present invention uses SiC-Foam as a raw material to form a layer of SiO 2 film on the SiC surface by calcination to obtain the carrier SiC-SiO 2 -Foam; then uses LaNiO 3 as the catalytically active component, and optimizes the loading and calcination conditions to make calcium The titanium ore-type LaNiO 3 has small particles, high dispersibility, and uniform dispersion, which avoids the problems of high-loaded nickel-based catalysts being easy to agglomerate at high temperatures and limited catalytic performance. Through further reduction treatment, Ni-La 2 O 3 /SiC-SiO 2 -Foam can be obtained. The nickel elements in Ni-La 2 O 3 /SiC-SiO 2 -Foam are precipitated according to the corresponding arrangement order and have high dispersibility and uniform distribution. , Stable performance, high conversion rate, can well catalyze the application of biogas full-component conversion synthesis gas for the synthesis of biomethanol.
本发明的另一目的在于提供一种沼气全组分转化生物甲醇催化剂Ni-La 2O 3/SiC-SiO 2-Foam。 Another object of the present invention is to provide a Ni-La 2 O 3 /SiC-SiO 2 -Foam catalyst for biomethanol conversion of full-component biogas.
本发明的另一目的在于提供上述Ni-La 2O 3/SiC-SiO 2-Foam在制备生物甲醇中的应用。 Another object of the present invention is to provide the application of the above-mentioned Ni-La 2 O 3 /SiC-SiO 2 -Foam in the preparation of biomethanol.
为实现上述发明目的,本发明采用如下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention adopts the following technical solutions:
一种沼气全组分转化生物甲醇催化剂LaNiO 3/SiC-SiO 2-Foam,LaNiO 3负载于载体SiC-SiO 2-Foam上,LaNiO 3的负载量为3~7%;所述LaNiO 3/SiC-SiO 2-Foam通过如下步骤制备得到: A biogas full-component conversion biomethanol catalyst LaNiO 3 /SiC-SiO 2 -Foam, LaNiO 3 is supported on the carrier SiC-SiO 2 -Foam, and the loading amount of LaNiO 3 is 3 to 7%; the LaNiO 3 /SiC -SiO 2 -Foam is prepared by the following steps:
S1:将SiC-Foam在含氧氛围下于900~1050℃下煅烧2~4h得到SiC-SiO 2-Foam; S1: calcining the SiC-Foam in an oxygen-containing atmosphere at 900-1050°C for 2 to 4 hours to obtain SiC-SiO 2 -Foam;
S2:将镧源和镍源溶解后加入SiC-SiO 2-Foam,粉碎处理,加入螯合剂,进行微波处理得凝胶,干燥,得LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体; S2: After dissolving the lanthanum source and the nickel source, adding SiC-SiO 2 -Foam, pulverizing, adding a chelating agent, performing microwave treatment to obtain a gel, and drying to obtain a LaNiO 3 /SiC-SiO 2 -Foam perovskite precursor ;
S3:将LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体在含氧气氛下于700~800℃下煅烧4~6h即得所述LaNiO 3/SiC-SiO 2-Foam。 S3: The LaNiO 3 /SiC-SiO 2 -Foam perovskite type precursor is calcined in an oxygen-containing atmosphere at 700 to 800° C. for 4 to 6 hours to obtain the LaNiO 3 /SiC-SiO 2 -Foam.
研究表明以SiO 2为载体的高负载镍基催化剂存在在高温下易于团聚、催化性能受限的缺点。并且在工业上常规载体因为导热不均匀或者不稳定会产生冷点问题,从而导致载体上的活性组分因温度的差异活性发挥受到影响或者因为热量传导的问题导致大面积的失活。因而,本发明从载体和催化剂活性组分两方面对高负载镍基催化剂进行优化。 Studies have shown that highly loaded nickel-based catalysts with SiO 2 as the carrier have the disadvantages of easy agglomeration at high temperatures and limited catalytic performance. In addition, conventional carriers in the industry may have cold spots due to uneven or instability of heat conduction. As a result, the active components on the carrier are affected due to temperature differences or cause large-area deactivation due to heat conduction problems. Therefore, the present invention optimizes the highly loaded nickel-based catalyst from both the support and the catalyst active components.
一方面,本发明以具有三位孔状结构的强大约束力和抗冷点作用的SiC-Foam为载体主体,通过高温煅烧使得碳化硅SiC的表面氧化生成一层SiO 2膜,碳化硅具有导热均匀热传导高效等特点,同时生成的SiO 2膜能够增加活性组分与载体间的相互作用进而从冷点问题和活性问题两方面解决并促进了催化反应过程所遇到的问题以及催化活性问题。 On the one hand, the present invention uses SiC-Foam, which has a three-position pore-like structure and has a strong binding force and anti-cold spot effect, as the main body of the carrier. Through high-temperature calcination, the surface of silicon carbide SiC is oxidized to form a layer of SiO 2 film, and silicon carbide has thermal conductivity. Uniform heat conduction and high efficiency. At the same time, the formed SiO 2 film can increase the interaction between the active component and the carrier, thereby solving the cold spot problem and the activity problem and promoting the problems encountered in the catalytic reaction process and the catalytic activity problem.
另一方面,本发明以LaNiO 3作为活性成分,具有钙钛矿型的晶胞结构,所有的镍镧元素都以一定规则有序的排列。同时通过氢气的还原使得钙钛矿型LaNiO 3中的镍元素有序析出使得镍颗粒较小,分散性高,分散均匀,避免了高负载镍基催化剂在高温下易于团聚、催化性能受限的问题。 On the other hand, the present invention uses LaNiO 3 as the active ingredient, which has a perovskite-type unit cell structure, and all the nickel and lanthanum elements are arranged in a certain regular order. At the same time, the reduction of hydrogen makes the nickel element in the perovskite LaNiO 3 precipitate in an orderly manner, which makes the nickel particles smaller, high dispersibility, and uniform dispersion, avoiding the easy agglomeration of high-load nickel-based catalysts at high temperatures and limited catalytic performance problem.
本发明制备得到的LaNiO 3/SiC-SiO 2-Fiber催化剂表面元素以钙钛矿型晶胞的顺序有序的排列,再经氢气还原后可得到Ni-La 2O 3/SiC-SiO 2-Foam,Ni-La 2O 3/SiC-SiO 2-Foam中镍元素按对应的排列顺序析出分散性高,分布均匀,性能稳定,转化率高,可以很好地催化沼气全组分转化合成气用于合成生物甲醇反应中的应用。本发明的制备方法工艺简单,成本低廉,易于工业化推广生产。 The surface elements of the LaNiO 3 /SiC-SiO 2 -Fiber catalyst prepared by the invention are arranged in the order of the perovskite type unit cell, and then reduced by hydrogen to obtain Ni-La 2 O 3 /SiC-SiO 2- The nickel element in Foam, Ni-La 2 O 3 /SiC-SiO 2 -Foam is precipitated according to the corresponding arrangement sequence. It has high dispersion, uniform distribution, stable performance, high conversion rate, and can well catalyze the conversion of biogas into synthesis gas. For applications in the synthesis of biomethanol. The preparation method of the present invention has simple process, low cost, and is easy for industrialized promotion and production.
镍源、镧源和SiC-SiO 2-Foam的用量可根据LaNiO 3的负载量进行调节选取。 The amount of nickel source, lanthanum source and SiC-SiO 2 -Foam can be adjusted and selected according to the loading of LaNiO 3.
LaNiO 3的负载量对催化剂的性能具有一定的影响,如负载量太低,LaNiO 3分布的稀疏无法达到La和Ni相互协同的作用;负载量太高,LaNiO 3晶胞分布 的太紧密还原后由于镍元素太紧密容易发生团聚。通过对负载量条件进行优化,可进一步提高LaNiO 3/SiC-SiO 2-Foam的催化活性。 The loading of LaNiO 3 has a certain effect on the performance of the catalyst. For example, if the loading is too low, the sparse LaNiO 3 distribution cannot achieve the synergistic effect of La and Ni; if the loading is too high, the LaNiO 3 unit cell is distributed too tightly after reduction. Because the nickel element is too close, it is easy to agglomerate. By optimizing the loading conditions, the catalytic activity of LaNiO 3 /SiC-SiO 2 -Foam can be further improved.
应当理解的是负载量指的是催化活性成分LaNiO 3在整个LaNiO 3/SiC-SiO 2-Foam催化剂中的质量分数。 It should be understood that the loading refers to the mass fraction of the catalytically active component LaNiO 3 in the entire LaNiO 3 /SiC-SiO 2 -Foam catalyst.
优选地,所述LaNiO 3的负载量为5%。 Preferably, the loading amount of LaNiO 3 is 5%.
优选地,S1中所述煅烧的温度为1000℃,时间为3h。Preferably, the calcination temperature in S1 is 1000° C., and the time is 3 h.
优选地,S1中所述含氧氛围为空气氛围。Preferably, the oxygen-containing atmosphere in S1 is an air atmosphere.
优选地,S1中以3~5℃/min的升温速率进行升温。Preferably, the temperature is increased in S1 at a temperature increase rate of 3 to 5°C/min.
更为优选地,S1中以5℃/min的升温速率进行升温。More preferably, the temperature is increased in S1 at a temperature increase rate of 5°C/min.
本领域常规的镍源和镧源均可用于本发明中。Both nickel and lanthanum sources conventional in the art can be used in the present invention.
优选地,S2中所述镍源为Ni(NO 3) 2或乙酸镍中的一种或几种。 Preferably, the nickel source in S2 is one or more of Ni(NO 3 ) 2 or nickel acetate.
优选地,S2中所述镧源为La(NO 3) 3、乙酸镧中的一种或几种。 Preferably, the lanthanum source in S2 is one or more of La(NO 3 ) 3 and lanthanum acetate.
优选地,S2中所述螯合剂为柠檬酸、氢氧化钠中的一种或几种。Preferably, the chelating agent in S2 is one or more of citric acid and sodium hydroxide.
优选地,S2镍源中的镍元素和镧源中的镧元素的摩尔比为1:1。Preferably, the molar ratio of the nickel element in the S2 nickel source to the lanthanum element in the lanthanum source is 1:1.
优选地,S2中镍源中的镍元素和镧源中的镧元素的总和和柠檬酸的摩尔比为1:1~1.5。Preferably, the molar ratio of the sum of the nickel element in the nickel source and the lanthanum element in the lanthanum source to citric acid in S2 is 1:1 to 1.5.
优选地,S3中所述煅烧的温度为750℃,时间为3h。Preferably, the calcination temperature in S3 is 750°C and the time is 3h.
优选地,S3中所述含氧氛围为空气氛围。Preferably, the oxygen-containing atmosphere in S3 is an air atmosphere.
优选地,S3中以3~5℃/min的升温速率进行升温。Preferably, the temperature is increased in S3 at a temperature increase rate of 3 to 5°C/min.
更为优选地,S3中以5℃/min的升温速率进行升温。More preferably, the temperature is increased in S3 at a temperature increase rate of 5°C/min.
本发明还请求保护一种沼气全组分转化生物甲醇催化剂Ni-La 2O 3/SiC-SiO 2-Foam,通过如下过程制备得到:将上述LaNiO 3/SiC-SiO 2-Foam在氢气氛围750~850℃下进行还原处理即得所述Ni-La 2O 3/SiC-SiO 2-Foam。 The present invention also claims a biogas full-component conversion biomethanol catalyst Ni-La 2 O 3 /SiC-SiO 2 -Foam, which is prepared by the following process: the above LaNiO 3 /SiC-SiO 2 -Foam is placed in a hydrogen atmosphere of 750 The reduction treatment is performed at ~850°C to obtain the Ni-La 2 O 3 /SiC-SiO 2 -Foam.
LaNiO 3本身是不具备催化活性的,形成LaNiO 3结构可使得镍镧元素更加有序的分布形成统一有序的整体,LaNiO 3经氢气还原出金属镍后(还原后得到Ni-La 2O 3/SiC-SiO 2-Foam)具有催化活性,经晶胞结构还原出的镍分布的更加有规范性,更加有序,彼此间的间距几乎是定值,这样才更能发挥出镍元素的催化 活性,提高催化活性的同时不会被其他的一些因素如团聚、积碳等方面所影响。 LaNiO 3 itself is not catalytically active. The formation of LaNiO 3 structure can make nickel and lanthanum more orderly distribution and form a uniform and orderly whole. After LaNiO 3 is reduced by hydrogen to metallic nickel (the reduction is Ni-La 2 O 3 /SiC-SiO 2 -Foam) has catalytic activity, the distribution of nickel reduced by the unit cell structure is more standardized and orderly, and the distance between each other is almost a fixed value, so that the nickel element can be more fully catalyzed The activity, while improving the catalytic activity, will not be affected by other factors such as agglomeration and carbon deposition.
优选地,所述还原的温度为800℃,还原的时间为2h。Preferably, the temperature of the reduction is 800°C, and the time of the reduction is 2h.
上述Ni-La 2O 3/SiC-SiO 2-Foam在制备生物甲醇中的应用也在本发明的保护范围内。 The application of the aforementioned Ni-La 2 O 3 /SiC-SiO 2 -Foam in the preparation of biomethanol is also within the protection scope of the present invention.
优选地,所述Ni-La 2O 3/SiC-SiO 2-Foam在催化沼气全组分转化合成气中的应用。 Preferably, the application of the Ni-La 2 O 3 /SiC-SiO 2 -Foam in catalyzing full-component biogas conversion to synthesis gas.
Ni-La 2O 3/SiC-SiO 2-Foam可催化沼气转变为合成气(CO和H 2),合成气可作为合成合成生物燃料甲醇的原料。 Ni-La 2 O 3 /SiC-SiO 2 -Foam can catalyze the conversion of biogas into synthesis gas (CO and H 2 ), which can be used as a raw material for the synthesis of synthetic biofuel methanol.
一般情况下,Ni-La 2O 3/SiC-SiO 2-Foam在催化沼气时的温度为750~950℃(常压),其中,以950℃最佳。 In general, the temperature of Ni-La 2 O 3 /SiC-SiO 2 -Foam when catalyzing biogas is 750-950°C (normal pressure), among which 950°C is the best.
Ni-La 2O 3/SiC-SiO 2-Foam在催化沼气流速为80mL/min时的用量为0.2g。 The dosage of Ni-La 2 O 3 /SiC-SiO 2 -Foam is 0.2 g when the catalytic biogas flow rate is 80 mL/min.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明以SiC-Foam为原料,通过煅烧在SiC表面生成一层SiO 2膜,得到载体SiC-SiO 2-Foam;然后以LaNiO 3为催化活性成分,通过负载量、煅烧条件的优化,使得钙钛矿型LaNiO 3颗粒较小,分散性高,分散均匀,避免了高负载镍基催化剂在高温下易于团聚、催化性能受限的问题;通过进一步还原处理,可得到Ni-La 2O 3/SiC-SiO 2-Foam,Ni-La 2O 3/SiC-SiO 2-Foam中镍元素按对应的排列顺序析出分散性高,分布均匀,性能稳定,转化率高,可以很好地催化沼气全组分转化合成气用于合成生物甲醇反应中的应用。 The present invention uses SiC-Foam as a raw material to form a layer of SiO 2 film on the SiC surface by calcination to obtain the carrier SiC-SiO 2 -Foam; then uses LaNiO 3 as the catalytically active component, and optimizes the loading and calcination conditions to make calcium The titanium ore-type LaNiO 3 has small particles, high dispersibility and uniform dispersion, which avoids the problems of high-loaded nickel-based catalysts being easy to agglomerate at high temperatures and limited catalytic performance; through further reduction treatment, Ni-La 2 O 3 / Nickel elements in SiC-SiO 2 -Foam, Ni-La 2 O 3 /SiC-SiO 2 -Foam are precipitated according to the corresponding arrangement sequence. High dispersion, uniform distribution, stable performance, high conversion rate, can well catalyze biogas Component conversion synthesis gas is used in the application of biomethanol synthesis reaction.
附图说明Description of the drawings
图1为钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam的XRD图; Figure 1 is the XRD pattern of the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam;
图2为实施例1、3和5反应产物中甲烷和二氧化碳的转化率图;Figure 2 is a graph showing the conversion rates of methane and carbon dioxide in the reaction products of Examples 1, 3 and 5;
图3为贵金属催化沼气的反应产物中甲烷和二氧化碳的转化率图。Figure 3 is a graph showing the conversion rate of methane and carbon dioxide in the reaction product of precious metal catalyzed biogas.
具体实施方式detailed description
下面结合实施例进一步阐述本发明。这些实施例仅用于说明本发明而不用于限制本发明的范围。下例实施例中未注明具体条件的实验方法,通常按照本领域常规条件或按照制造厂商建议的条件;所使用的原料、试剂等,如无特殊说明,均为可从常规市场等商业途径得到的原料和试剂。本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The present invention will be further explained below in conjunction with examples. These examples are only used to illustrate the present invention and not to limit the scope of the present invention. The experimental methods that do not specify specific conditions in the examples below usually follow the conventional conditions in the field or the conditions recommended by the manufacturer; the raw materials, reagents, etc. used, unless otherwise specified, are commercially available from the conventional market and other commercial channels. Raw materials and reagents obtained. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention fall within the scope of protection claimed by the present invention.
实施例1~5Examples 1 to 5
本实施例提供一系列的钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam通过如下方法制备得到。 This embodiment provides a series of perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam prepared by the following method.
1)SiC-SiO 2-Foam的制备 1) Preparation of SiC-SiO 2 -Foam
将SiC-Foam在空气氛围下1000℃煅烧3h得到SiC-SiO 2-Foam。 The SiC-Foam was calcined at 1000°C for 3h in an air atmosphere to obtain SiC-SiO 2 -Foam.
2)LaNiO 3/SiC-SiO 2-Foam钙钛矿型催化剂前体的制备 2) Preparation of LaNiO 3 /SiC-SiO 2 -Foam perovskite catalyst precursor
将Ni(NO 3) 2和La(NO 3) 3以相应的负载量质量溶解在30mL去离子水中持续搅拌,同时加入相应量的处理后的SiC-SiO 2-Foam。将溶液放置在细胞破壁粉碎仪处理30min后,加入与硝酸盐摩尔量相同的柠檬酸,在微波条件下处理30min形成了绿色溶胶凝胶。凝胶在110℃的环境下干燥一晚,即得LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体。对LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体进行用水洗涤3~4次,使滤液至中性,乙醇洗三次,在35℃烘箱烘干8h,得到LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体固体。 Ni(NO 3 ) 2 and La(NO 3 ) 3 were dissolved in 30 mL of deionized water with the corresponding loading amount and continuously stirred, and at the same time, the corresponding amount of treated SiC-SiO 2 -Foam was added. After placing the solution in a cell wall breaking and pulverizer for 30 minutes, citric acid with the same molar amount as nitrate was added, and treated under microwave conditions for 30 minutes to form a green sol-gel. The gel was dried overnight at 110°C to obtain LaNiO 3 /SiC-SiO 2 -Foam perovskite type precursor. Wash the LaNiO 3 /SiC-SiO 2 -Foam perovskite type precursor with water 3 to 4 times, make the filtrate neutral, wash with ethanol three times, and dry it in an oven at 35°C for 8 hours to obtain LaNiO 3 /SiC-SiO 2 -Foam perovskite-type precursor solid.
具体添加量见表1(LaNiO 3的负载量=LaNiO 3/(LaNiO 3质量+SiC-SiO 2-Foam质量))。 The specific addition amount is shown in Table 1 (LaNiO 3 loading amount=LaNiO 3 /(LaNiO 3 mass+SiC-SiO 2 -Foam mass)).
表1实施例1~5中钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam及其用量控制 Table 1 Perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam and its dosage control in Examples 1 to 5
Figure PCTCN2020112040-appb-000001
Figure PCTCN2020112040-appb-000001
3)钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam的制备 3) Preparation of perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam
将得到的LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体的制备,采用煅烧的方法,在马弗炉中空气氛围下煅烧。煅烧的升温速率为5℃每分钟,升温至800℃,煅烧3个小时。之后降温至室温,将得到固体加入至水中,磁力搅拌器600r/min转速搅拌8h,过滤,乙醇洗3次。放入35℃烘箱烘干3h,即得到钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam。 The obtained LaNiO 3 /SiC-SiO 2 -Foam perovskite-type precursor is prepared by calcining in a muffle furnace under air atmosphere. The heating rate of the calcination is 5°C per minute, the temperature is increased to 800°C, and the calcination is performed for 3 hours. After cooling to room temperature, the obtained solid was added to water, stirred with a magnetic stirrer at 600 r/min for 8 hours, filtered, and washed with ethanol 3 times. Put it in a 35°C oven and dry for 3 hours to obtain a perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam.
实施例6Example 6
本实施例提供一种钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam,其制备方法与实施例3基本一致,差异在于,本实施例步骤1)在煅烧制备SiC-SiO 2-Foam时,煅烧的温度为900℃,煅烧的时间为2h;步骤3)在制备LaNiO 3/SiC-SiO 2-Foam时,煅烧的升温速率为3℃每分钟,煅烧的温度为700℃,时间为4h。 This embodiment provides a perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam, and its preparation method is basically the same as that of Example 3. The difference is that step 1) of this embodiment is calcination to prepare SiC-SiO 2 -Foam , The calcination temperature is 900℃, the calcination time is 2h; step 3) when preparing LaNiO 3 /SiC-SiO 2 -Foam, the calcination temperature rise rate is 3℃ per minute, the calcination temperature is 700℃, and the time is 4h .
实施例7Example 7
本实施例提供一种钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam,其制备方法与实施例3基本一致,差异在于,本实施例步骤1)在煅烧制备SiC-SiO 2-Foam时,煅烧的温度为1050℃,煅烧的时间为4h;步骤3)在制备LaNiO 3/SiC-SiO 2-Foam时,煅烧的升温速率为3℃每分钟,煅烧的温度为800℃,时间为6h。 This embodiment provides a perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam, and its preparation method is basically the same as that of Example 3. The difference is that step 1) of this embodiment is calcination to prepare SiC-SiO 2 -Foam , The calcination temperature is 1050℃, and the calcination time is 4h; step 3) When preparing LaNiO 3 /SiC-SiO 2 -Foam, the heating rate of calcination is 3℃ per minute, the calcination temperature is 800℃, and the time is 6h .
性能测试Performance Testing
(一)表征(1) Characterization
采用以下手段,对上述实施例所制备得到的催化剂进行表征。The following means were used to characterize the catalysts prepared in the foregoing examples.
1)X射线衍射图谱(XRD):如图1所示。1) X-ray diffraction pattern (XRD): as shown in Figure 1.
图1为实施例1~5所得钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam的XRD,图中给出了钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam中LaNiO 3的负载量之比的情况,它们的衍射峰与SiC的衍射峰一致。列出钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam中不同LaNiO 3的负载量的XRD图,可以得到与LaNiO 3主要衍射峰符合。 Figure 1 shows the XRD of the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam obtained in Examples 1 to 5. The figure shows the loading of LaNiO 3 in the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam In the case of the quantity ratio, their diffraction peaks are consistent with those of SiC. The XRD patterns of different LaNiO 3 loadings in the perovskite-type catalyst LaNiO 3 /SiC-SiO 2 -Foam are listed, and the main diffraction peaks of LaNiO 3 can be obtained.
催化活性Catalytic activity
将实施例1、3和5所得的钙钛矿型催化剂LaNiO 3/SiC-SiO2-Foam各0.2g分别反应器中。先使用氮气通气5~6次,排尽反应釜中空气,随后通入5%氢气原位还原后(750~850℃下还原1~3h,具体地,为800℃还原2h,还原后得到Ni-La 2O 3/SiC-SiO 2-Foam),随即升温至800℃下反应,反应稳定后进行采气。所得产气采用气相色谱进行检测,测试结果见图2。 Put 0.2 g of the perovskite catalyst LaNiO 3 /SiC-SiO2-Foam obtained in Examples 1, 3 and 5 into the reactor respectively. First use nitrogen to aerate 5-6 times to exhaust the air in the reactor, and then pass in 5% hydrogen after in-situ reduction (1~3h at 750~850℃, specifically, reduction at 800℃ for 2h, after reduction, Ni is obtained -La 2 O 3 /SiC-SiO 2 -Foam), then the temperature is raised to 800°C to react, and the gas is recovered after the reaction is stable. The gas produced is detected by gas chromatography, and the test results are shown in Figure 2.
一般来说,对于沼气全组分转化制备合成气的反应,主要是甲烷和二氧化碳的转化。反应后甲烷和二氧化碳含量越低,说明催化活性越高。Generally speaking, the conversion of full-component biogas to syngas is mainly the conversion of methane and carbon dioxide. The lower the content of methane and carbon dioxide after the reaction, the higher the catalytic activity.
从图2可以看出,该钙钛矿型催化剂LaNiO 3/SiC-SiO 2-Foam催化沼气全组分转化制备合成气。通过实施例1、3和5的催化效果可以看出,不同的负载比例在不同的温度下对于催化的效果不尽相同,在负载量3wt%时转化率逐渐增 加,随着温度增加转化率逐渐增加。当负载量为5wt%时在950℃反应产物中转化率达到最大值,800和850时为5wt%的比例转化率最大。随着LaNiO 3负载量不同,形成的晶体活性位点不同,比表面也发生变化,当LaNiO 3达到一定时,形成的晶体活性位点达到最优,从而产生最好的催化效果。 It can be seen from Fig. 2 that the perovskite catalyst LaNiO 3 /SiC-SiO 2 -Foam catalyzes the conversion of biogas to synthesis gas. From the catalytic effects of Examples 1, 3 and 5, it can be seen that different loading ratios have different catalytic effects at different temperatures. When the loading is 3wt%, the conversion rate gradually increases, and the conversion rate gradually increases as the temperature increases. increase. When the loading is 5 wt%, the conversion rate in the reaction product reaches the maximum at 950°C, and the conversion rate is the maximum at the ratio of 5 wt% at 800 and 850. With the different loading of LaNiO 3 , the active sites of the formed crystals are different, and the specific surface also changes. When LaNiO 3 reaches a certain level, the active sites of the formed crystals reach the optimum, thereby producing the best catalytic effect.
另外,以实施例3提供的LaNiO 3/SiC-SiO 2-Foam为例,与Pd,Pt贵金属催化剂相比。例如文献F.Aldoghachi,U.Rashid,T.Y.Yun,Rsc Advances 6(2016)10372-10384.公开了在相同的900℃下,四种贵金属催化剂(如表2)催化沼气全组分转化制备合成气的测试结果,如图3((其中的1、2、3和4分别代表了(1)Pt,Pd,Ni/MgO,(2)Pt,Pd,Ni/Mg 0.97Ce 0.03 3+O,(3)Pt,Pd,Ni/Mg 0.93Ce 0.07 3+O和(4)Pt,Pd,Ni/Mg 0.85Ce 0.15 3+O))。 In addition, taking the LaNiO 3 /SiC-SiO 2 -Foam provided in Example 3 as an example, it is compared with Pd and Pt precious metal catalysts. For example, the document F. Aldoghachi, U. Rashid, TYYun, Rsc Advances 6 (2016) 10372-10384. It is disclosed that four noble metal catalysts (as shown in Table 2) catalyze the full-component conversion of biogas to produce synthesis gas at the same 900°C. The test results, as shown in Figure 3 (((1, 2, 3 and 4 respectively represent (1) Pt, Pd, Ni/MgO, (2) Pt, Pd, Ni/Mg 0.97 Ce 0.03 3+ O, (3 ) Pt, Pd, Ni/Mg 0.93 Ce 0.07 3+ O and (4) Pt, Pd, Ni/Mg 0.85 Ce 0.15 3+ O)).
表2四种贵金属贵金属催化剂尺寸及组成Table 2 The size and composition of four noble metal noble metal catalysts
Figure PCTCN2020112040-appb-000002
Figure PCTCN2020112040-appb-000002
从图2和图3可知,本申请提供的LaNiO 3/SiC-SiO 2-Fiber经还原后得到的Ni-La 2O 3/SiC-SiO 2-Fiber在900℃时甲烷的转化率与含贵金属催化剂的转化率相似这也可以证明该催化剂在未来是一种极具潜力的发展方向。 It can be seen from Fig. 2 and Fig. 3 that the conversion rate of methane and the precious metal-containing Ni-La 2 O 3 /SiC-SiO 2 -Fiber obtained by reducing the LaNiO 3 /SiC-SiO 2 -Fiber provided by the present application at 900 ℃ The conversion rate of the catalyst is similar, which can also prove that the catalyst is a promising development direction in the future.
由上述可知,本发明提供的催化剂转化率高,可以很好地催化沼气全组分转化合成气用于合成生物甲醇反应中的应用。It can be seen from the above that the catalyst provided by the present invention has a high conversion rate, and can well catalyze the application of the biogas full-component conversion synthesis gas for the synthesis of biomethanol.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, etc. made without departing from the spirit and principle of the present invention Simplified, all should be equivalent replacement methods, and they are all included in the protection scope of the present invention.

Claims (10)

  1. 一种沼气全组分转化生物甲醇催化剂LaNiO 3/SiC-SiO 2-Foam,其特征在于, A biogas full-component conversion biomethanol catalyst LaNiO 3 /SiC-SiO 2 -Foam is characterized in that:
    LaNiO 3负载于载体SiC-SiO 2-Foam上,LaNiO 3的负载量为3~7%;所述LaNiO 3/SiC-SiO 2-Foam通过如下步骤制备得到: LaNiO 3 is supported on the carrier SiC-SiO 2 -Foam, and the loading amount of LaNiO 3 is 3 to 7%; the LaNiO 3 /SiC-SiO 2 -Foam is prepared by the following steps:
    S1:将SiC-Foam在含氧氛围下于900~1050℃下煅烧2~4h得到SiC-SiO 2-Foam; S1: calcining the SiC-Foam in an oxygen-containing atmosphere at 900-1050°C for 2 to 4 hours to obtain SiC-SiO 2 -Foam;
    S2:将镧源和镍源溶解后加入SiC-SiO 2-Foam,粉碎处理,加入螯合剂,进行微波处理得凝胶,干燥,得LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体; S2: After dissolving the lanthanum source and the nickel source, adding SiC-SiO 2- Foam, pulverizing, adding a chelating agent, performing microwave treatment to obtain a gel, and drying to obtain a LaNiO 3 /SiC-SiO 2 -Foam perovskite precursor ;
    S3:将LaNiO 3/SiC-SiO 2-Foam钙钛矿型前体在含氧气氛下于700~800℃下煅烧4~6h即得所述LaNiO 3/SiC-SiO 2-Foam。 S3: The LaNiO 3 /SiC-SiO 2 -Foam perovskite type precursor is calcined in an oxygen-containing atmosphere at 700 to 800° C. for 4 to 6 hours to obtain the LaNiO 3 /SiC-SiO 2 -Foam.
  2. 根据权利要求1所述LaNiO 3/SiC-SiO 2-Foam,其特征在于,所述LaNiO 3的负载量为5%。 The LaNiO 3 /SiC-SiO 2 -Foam according to claim 1, wherein the loading amount of LaNiO 3 is 5%.
  3. 根据权利要求1所述LaNiO 3/SiC-SiO 2-Foam,其特征在于,S1中所述煅烧的温度为1000℃,时间为3h;S1中所述含氧氛围为空气氛围。 The LaNiO 3 /SiC-SiO 2 -Foam according to claim 1, wherein the calcination temperature in S1 is 1000° C. and the time is 3 hours; and the oxygen-containing atmosphere in S1 is an air atmosphere.
  4. 根据权利要求1所述LaNiO 3/SiC-SiO 2-Foam,其特征在于,S2中所述镍源为Ni(NO 3) 2或乙酸镍中的一种或几种;S2中所述镧源为La(NO 3) 3或乙酸镍中的一种或几种;S2中所述螯合剂为柠檬酸、氢氧化钠或异丙醇中的一种或几种。 The LaNiO 3 /SiC-SiO 2 -Foam according to claim 1, wherein the nickel source in S2 is one or more of Ni(NO 3 ) 2 or nickel acetate; the lanthanum source in S2 It is one or more of La(NO 3 ) 3 or nickel acetate; the chelating agent in S2 is one or more of citric acid, sodium hydroxide or isopropanol.
  5. 根据权利要求1所述LaNiO 3/SiC-SiO 2-Foam,其特征在于,S2镍源中的镍元素和镧源中的镧元素的摩尔比为1:1。 The LaNiO 3 /SiC-SiO 2 -Foam according to claim 1, wherein the molar ratio of the nickel element in the S2 nickel source to the lanthanum element in the lanthanum source is 1:1.
  6. 根据权利要求1所述LaNiO 3/SiC-SiO 2-Foam,其特征在于,S2中镍源中的镍元素和镧源中的镧元素的总和和柠檬酸的摩尔比为1:1~1.5。 The LaNiO 3 /SiC-SiO 2 -Foam according to claim 1, wherein the molar ratio of the sum of the nickel element in the nickel source and the lanthanum element in the lanthanum source and the citric acid in S2 is 1:1 to 1.5.
  7. 根据权利要求1所述LaNiO 3/SiC-SiO 2-Foam,其特征在于,S3中所述煅烧的温度为750℃,时间为3h;S3中所述含氧氛围为空气氛围。 The LaNiO 3 /SiC-SiO 2 -Foam according to claim 1, wherein the calcination temperature in S3 is 750° C. and the time is 3 hours; and the oxygen-containing atmosphere in S3 is an air atmosphere.
  8. 一种沼气全组分转化生物甲醇催化剂Ni-La 2O 3/SiC-SiO 2-Foam,其特征在于,通过如下过程制备得到:将权利要求1~7任一所述LaNiO 3/SiC-SiO 2-Foam在氢气氛围750~850℃下进行还原处理即得所述Ni-La 2O 3/SiC-SiO 2-Foam。 A biogas full-component conversion biomethanol catalyst Ni-La 2 O 3 /SiC-SiO 2 -Foam is characterized in that it is prepared through the following process: the LaNiO 3 /SiC-SiO described in any one of claims 1-7 The 2- Foam is subjected to reduction treatment at 750-850°C in a hydrogen atmosphere to obtain the Ni-La 2 O 3 /SiC-SiO 2 -Foam.
  9. 根据权利要求8所述Ni-La 2O 3/SiC-SiO 2-Foam,其特征在于,所述还原的温度为800℃,还原的时间为2h。 The Ni-La 2 O 3 /SiC-SiO 2 -Foam according to claim 8, wherein the temperature of the reduction is 800° C., and the time of the reduction is 2 h.
  10. 权利要求8~9任一所述Ni-La 2O 3/SiC-SiO 2-Foam在制备生物甲醇中的应用。 The use of the Ni-La 2 O 3 /SiC-SiO 2 -Foam of any one of claims 8-9 in the preparation of biomethanol.
PCT/CN2020/112040 2019-08-29 2020-08-28 Biogas full-component conversion biomethanol catalyst lanio3/sic-sio2-foam and method for preparation thereof WO2021037191A1 (en)

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