WO2021036822A1 - Embedded long strip-shaped flexible panel lamp and manufacturing method therefor - Google Patents

Embedded long strip-shaped flexible panel lamp and manufacturing method therefor Download PDF

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WO2021036822A1
WO2021036822A1 PCT/CN2020/109172 CN2020109172W WO2021036822A1 WO 2021036822 A1 WO2021036822 A1 WO 2021036822A1 CN 2020109172 W CN2020109172 W CN 2020109172W WO 2021036822 A1 WO2021036822 A1 WO 2021036822A1
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light
flexible
light guide
circuit board
led
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PCT/CN2020/109172
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French (fr)
Chinese (zh)
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王定锋
徐文红
冉崇友
徐磊
琚生涛
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王定锋
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F21S4/24Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of ribbon or tape form, e.g. LED tapes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V13/00Producing particular characteristics or distribution of the light emitted by means of a combination of elements specified in two or more of main groups F21V1/00 - F21V11/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00Gas-tight or water-tight arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/04Optical design
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Abstract

An embedded long strip-shaped flexible panel lamp and a manufacturing method therefor. The manufacturing method comprises: using a plastic extruder to continuously extrude an LED flexible lamp bar and light-transmitting flexible resin together through an extrusion die, embedding the flexible lamp bar in a light-transmitting resin plate strip, providing a rolling embosser at the exit of the extruder, or installing a printing machine to print light guide ink, or installing a laser router behind the extruder so as to obtain light guide points (3.1) by performing processing and form a flexible light guide plate strip (3), embedding the lamp bar on an edge in the light guide plate strip (3), attaching a reflective film (4) to a surface of the light guide plate strip (3) which needs to reflect light, then putting same into a double-material extruder to simultaneously extrude light-transmitting resin (6) and light-blocking resin (5), wrapping the flexible light guide plate strip (3) on which the LED flexible lamp bar is embedded and the reflective film (4) is attached, closely attaching a surface having the diffuse light-transmitting resin (6) to the surface of the light guide plate strip (3) on which the reflective film (4) is not provided, thus forming a light exit surface, and light (7) emitted by an LED lamp bead (2.1) entering the light guide plate strip (3), and under the action of the light guide points (3.1) and the reflective film (4), being uniformly emitted from the diffuse light-transmitting resin (6) through multiple times of reflection and refraction.

Description

一种镶嵌式的长条形柔性面板灯及其制作方法Inlaid long strip flexible panel lamp and manufacturing method thereof 技术领域Technical field
本发明涉及LED照明领域,具体涉及一种镶嵌式的长条形柔性面板灯及其制作方法。The invention relates to the field of LED lighting, in particular to an inlaid long strip flexible panel light and a manufacturing method thereof.
背景技术Background technique
传统的LED面板灯分为直发光的面板灯和侧发光的面板灯,直发光是LED灯条安装在面板灯的背面,LED发光面朝正面直射到面板灯的扩散板,通过扩散板扩散后光线传出来,这种直射式的必须要保持LED和扩散板之间有较远的距离,才能使扩散后的光更均匀,所以制作的面板灯都很厚,体积很大,而且多个器件及外壳组装,缝隙很多,不能防水,只能用在室内,并且是刚性面板灯,使用时不能任意位置折弯使用。Traditional LED panel lights are divided into direct light-emitting panel lights and side-emitting panel lights. Direct light-emitting is that the LED light bar is installed on the back of the panel light, and the LED light-emitting surface faces the front and directly hits the diffuser plate of the panel light through the diffuser plate. After the light is diffused, the light is transmitted. This direct type must maintain a long distance between the LED and the diffuser to make the diffused light more uniform. Therefore, the panel lights produced are very thick, bulky, and more The individual components and the shell are assembled with many gaps and cannot be waterproof. They can only be used indoors. They are rigid panel lights and cannot be bent at any position during use.
另一种侧发光面板灯,也是用刚性材料制作,导光板,扩散板及外壳都是刚性材料制作,虽然灯条也是在侧面朝着导光板可以实现体积较薄,但是因为都是用刚性材料组装,导致做不了很长的面板灯,目前最多做2米长,而且由多种结构件组装,也做不到全封闭全防水,只能用在室内,而且用的材料大多是刚性材料,导致做不出可以在使用时意弯折使用的面板灯,而且由于用多个结构件组装,导致组装效率低,组装成本高,而且也不是封闭式的防水结构,只能用在室内。Another type of side-emitting panel light is also made of rigid materials. The light guide plate, diffuser plate and housing are all made of rigid materials. Although the light bar is also on the side facing the light guide plate to achieve a thinner volume, it is because they are all made of rigid materials. Assembling, it is impossible to make a very long panel light. At present, it can be made up to 2 meters long, and it is assembled from a variety of structural parts. It cannot be fully enclosed and fully waterproof. It can only be used indoors, and the materials used are mostly rigid materials. As a result, it is impossible to make a panel light that can be bent intentionally during use, and because multiple structural parts are used to assemble, the assembly efficiency is low, and the assembly cost is high. Moreover, it is not a closed waterproof structure and can only be used indoors.
为了克服以上的缺陷和诸多的不足,使其面板灯变成柔性的,超薄的,超长的,在使用时可任意折弯,在设定的多处位置可以任意剪切,在生产时能自动化连续制作,而且是全封闭防水的面板灯,本发明就全面解决了以上问题,采用塑胶挤出机将LED柔性灯条与透光柔性树脂一起经过挤出模具连续挤出,将柔性灯条镶嵌在透光树脂板带里,再制作出导光点,制成柔性导光板带,灯条镶嵌在导光板带里的边上,在导光板带需要反光的面贴上反光膜,然后进入双料挤出机将透光树脂和挡光树脂同时挤出,包裹住镶嵌有LED柔性灯条及贴有反光膜的柔性导光板带,带扩散透光树脂面紧贴在导光板带上无反光膜的一面上,形成出光 面,LED发出的光进入导光板带,在导光板及反射膜的作用下,经多种反射折射从外包透光树脂层均匀地发射出。In order to overcome the above shortcomings and many deficiencies, the panel light becomes flexible, ultra-thin, and ultra-long. It can be bent at will during use, and it can be cut at any set position at any time during production. It can be produced automatically and continuously, and it is a fully enclosed waterproof panel light. The present invention fully solves the above problems. A plastic extruder is used to continuously extrude the LED flexible light bar and the light-transmitting flexible resin through an extrusion die, and the flexible lamp The strips are embedded in the light-transmitting resin strip, and then light guide points are made to make a flexible light guide strip. The light strips are inlaid on the edge of the light guide strip. A reflective film is attached to the surface of the light guide strip that needs to reflect. Enter the two-material extruder to extrude the light-transmitting resin and the light-blocking resin at the same time, and wrap the flexible light guide strip inlaid with the LED flexible light bar and the reflective film, and the diffused light-transmitting resin surface is tightly attached to the light guide strip. A light-emitting surface is formed on one side of the light-reflecting film, and the light emitted by the LED enters the light-guiding strip, and under the action of the light-guiding plate and the reflective film, it is uniformly emitted from the outer light-transmitting resin layer through multiple reflections and refraction.
发明内容Summary of the invention
本发明涉及一种镶嵌式的长条形柔性面板灯及其制作方法,具体而言,用塑胶挤出机将LED柔性灯条与透光柔性树脂一起经过挤出模具连续挤出,将柔性灯条镶嵌在透光树脂板带里,在挤出机出口有滚压纹机、或者装一印刷机印刷导光油墨、或者在挤出机后面装激光刻纹机,加工出导光点,制成柔性导光板带,灯条镶嵌在导光板带里的边上,在导光板带需要反光的面贴上反光膜,然后进入双料挤出机将透光树脂和挡光树脂同时挤出,包裹住镶嵌有LED柔性灯条及贴有反光膜的柔性导光板带,带扩散透光树脂面紧贴在导光板带上无反光膜的一面上,形成出光面,LED发出的光进入导光板带,在导光板及反射膜的作用下,经多种反射折射从外包透光树脂层均匀地发射出。The invention relates to an inlaid long strip flexible panel light and a manufacturing method thereof. Specifically, a plastic extruder is used to continuously extrude an LED flexible light bar and a light-transmitting flexible resin through an extrusion die, and the flexible light The strips are embedded in the light-transmitting resin strip. At the exit of the extruder, there is a roll embossing machine, or a printer to print light guide ink, or a laser engraving machine behind the extruder to process light guide points. Into a flexible light guide strip, the light bar is embedded on the edge of the light guide strip, and a reflective film is attached to the side of the light guide strip that needs to reflect, and then enters the double-material extruder to extrude and wrap the light-transmitting resin and the light-blocking resin at the same time. The flexible light guide strip inlaid with the LED flexible light bar and the reflective film is attached, and the diffused light-transmitting resin surface is closely attached to the non-reflective film side of the light guide strip to form a light-emitting surface. The light emitted by the LED enters the light guide strip. , Under the action of the light guide plate and the reflective film, it emits uniformly from the outer light-transmitting resin layer through a variety of reflection and refraction.
根据本发明提供了一种镶嵌式的长条形柔性面板灯的制作方法,具体而言,用塑胶挤出机将LED柔性灯条与透光柔性树脂一起经过挤出模具连续挤出,将LED柔性灯条镶嵌在透光树脂板带里,在挤出机出口装有滚压纹机,将透光板带压出连续的导光点、或者在挤出机后面,装有印刷机印刷导光油墨,印出导光点、或者在挤出机后面装有激光刻纹机,刻出导光点,制成长条的镶嵌有LED柔性灯条的柔性导光板带,LED柔性灯条镶嵌在导光板带里的一边上、或者是镶嵌在导光板带里的两边,通电时LED灯珠朝导光板带内发光,在需要反光的面贴上反光膜,然后进入双料挤出机,将一种带扩散的柔性透光树脂和一种挡光的柔性树脂同时挤出,两种树脂在交界面处完全融合结合在一起,包裹住镶嵌有LED柔性灯条的柔性导光板带及反光膜,挤出成形后,在长方向(纵向)上形成全周封闭的外包结构,带扩散的柔性透光树脂贴在或粘在导光板带上,并且是贴在或粘在导光板带无反光膜的一面上,形成出光面,通电后,LED发出的光进入导光板带在导光板及反射膜的作用下,经多种反射折射后,再进入带扩散的柔性透光树脂层,然后向外发出,即制成了镶嵌式的长条形柔性面板灯,从面板灯整体看,光从LED灯珠发出开始,到从面板灯表面射出,光的照射方向完全转了方向。According to the present invention, there is provided a method for manufacturing an inlaid elongated flexible panel light. Specifically, a plastic extruder is used to continuously extrude the LED flexible light bar and the light-transmitting flexible resin through an extrusion die, and the LED The flexible light bar is embedded in the light-transmitting resin strip, and a rolling embossing machine is installed at the exit of the extruder to press the light-transmitting strip into a continuous light guide point, or behind the extruder, a printing machine is equipped with a printing guide. Light ink, print out the light guide point, or install a laser engraving machine behind the extruder to engrave the light guide point to make a long flexible light guide strip inlaid with LED flexible light bars, and the LED flexible light bars are embedded in On one side of the light guide strip, or inlaid on both sides of the light guide strip, the LED lamp bead emits light into the light guide strip when it is energized, and a reflective film is attached to the surface that needs reflection, and then enters the double extruder. A flexible light-transmitting resin with diffusion and a flexible resin that block light are extruded at the same time. The two resins are completely fused and combined at the interface to wrap the flexible light guide strip and the reflective film inlaid with the LED flexible light bar. After extrusion, a full-periphery closed outsourcing structure is formed in the long direction (longitudinal). The diffused flexible light-transmitting resin is attached or glued to the light guide strip, and is attached or glued to the light guide strip with no reflective film The light-emitting surface is formed on the side of the light-emitting diode. After power on, the light emitted by the LED enters the light-guiding plate and under the action of the light-guiding plate and the reflective film. When the light is emitted, the inlaid long strip flexible panel light is made. From the perspective of the panel light as a whole, the light is emitted from the LED lamp bead and is emitted from the surface of the panel light. The direction of light irradiation is completely reversed.
根据本发明还提供了一种镶嵌式的长条形柔性面板灯,包括:底层及两边的挡光柔性树脂层;反光膜;柔性导光板带;镶嵌在柔性导光板带里的LED柔性 灯条;正面带扩散的柔性透光树脂层;According to the present invention, there is also provided an inlaid elongated flexible panel light, including: a bottom layer and a light-blocking flexible resin layer on both sides; a reflective film; a flexible light guide strip; and an LED flexible light strip embedded in the flexible light guide strip ; Flexible light-transmitting resin layer with diffusion on the front
其特征在于,挡光柔性树脂层是在柔性面板灯上,起挡住背面及侧边的光的作用,使光不从这些位置漏出,而且挡光柔性树脂层和正面带扩散的柔性透光树脂层,在交界处树脂间是完全融合连为一体,在柔性面板灯上,既起支撑包裹保护作用,在长方向(纵向)上的四周,又起全周包裹的防水作用,反光膜夹在挡光柔性树脂层内,使传到反光膜上的光,经充分反射后使更多的光从正面传出,传到正面带扩散的柔性透光树脂层,然后向外发出,柔性导光板带被夹在正面的带扩散的柔性透光树脂层及里面的反射膜之间,柔性导光板带表面布有多个导光点,导光点是树脂自身形成的凸凹不平的导光点,或者是用导光油墨制成的导光点,柔性导光板带起作对光的引导和均匀分布的作用,LED柔性灯条镶嵌在柔性导光板带的一个侧边或者两个侧边,通电时LED灯珠朝导光板带内发光,然后光再通过导光板及反射膜以及通过各个方向的材料的共同反射和折射作用,充分使光传到正面的带扩散的柔性透光树脂层,并穿过正面带扩散的柔性透光树脂层,然后向外发出,从面板灯整体看,光从LED灯珠发出开始,到从面板灯表面射出,光的照射方向完全转了方向,这种长条形的柔性面板灯可制成超长的柔性面板灯,长度大于或等于0.5米,小于或等于300米,使用时可在任意位置弯曲使用。It is characterized in that the light-blocking flexible resin layer is on the flexible panel lamp, which plays the role of blocking the light on the back and side, so that the light does not leak from these positions, and the light-blocking flexible resin layer and the flexible light-transmitting resin with diffusion on the front The resin layer at the junction is completely fused and connected as a whole. On the flexible panel light, it not only supports and protects the package, but also plays the role of waterproofing the entire circumference of the package in the long direction (longitudinal). The reflective film is sandwiched between In the light-blocking flexible resin layer, the light transmitted to the reflective film will be fully reflected and more light will be transmitted from the front, and then transmitted to the flexible light-transmitting resin layer with diffusion on the front, and then sent out, the flexible light guide plate The tape is sandwiched between the diffused flexible light-transmitting resin layer on the front and the reflective film inside. The surface of the flexible light guide strip is covered with multiple light guide points. The light guide points are uneven light guide points formed by the resin itself. Or it is a light guide point made of light guide ink. The flexible light guide strip plays the role of guiding and evenly distributing light. The LED flexible light bar is embedded on one or two sides of the flexible light guide strip. The LED lamp bead emits light into the light guide strip, and then the light passes through the light guide plate, the reflective film, and the common reflection and refraction of the materials in all directions, so that the light can be transmitted to the flexible light-transmitting resin layer with diffusion on the front and pass through The flexible light-transmitting resin layer diffuses through the front, and then it is emitted outwards. From the perspective of the panel light as a whole, the light starts from the LED lamp bead and is emitted from the surface of the panel light. The light irradiation direction is completely reversed. This kind of long strip Shaped flexible panel lights can be made into ultra-long flexible panel lights, with a length greater than or equal to 0.5 meters and less than or equal to 300 meters, and can be bent at any position during use.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是两边多处缩窄的线路板,或者是只有一边多处缩窄的线路板,便于柔性面板灯弯曲使用时,柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。According to a preferred embodiment of the present invention, the embedded elongated flexible panel light is characterized in that the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board is The circuit board with multiple narrowing on both sides, or the circuit board with multiple narrowing on one side, is convenient for the flexible panel light to bend and use, the flexible light bar can bend along the bending direction of the panel light, and it is not easy to break.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是中间有多处切缝或者有多出镂空的线路板,或者是既有多处镂空或切缝又有多处缩窄的线路板,便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。According to a preferred embodiment of the present invention, the inlaid long strip flexible panel light is characterized in that the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board is in the middle. There are multiple cuts or cutouts of the circuit board, or multiple cutouts or cuts and multiple narrowed circuit boards, which is convenient for the flexible panel light to bend and use the flexible light bar to bend along the panel light The direction is curved, and it is not easy to break.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是近似"长城形"或近似“锯条形"的线路板,LED在"长城垛”上,或者在"锯齿“上,线路板整体折弯成在折弯处的横截面是近似"L形",这种结构,便于柔性面板 灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。According to a preferred embodiment of the present invention, the embedded long strip flexible panel light is characterized in that the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board is similar to The "Great Wall" or "saw-shaped" circuit board, the LED is on the "Great Wall Stack", or on the "sawtooth", the circuit board is bent as a whole so that the cross section at the bend is approximately "L-shaped". This structure is convenient for the flexible light bar to bend along the bending direction of the panel light when the flexible panel light is bent and used, and it is not easy to be broken.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述LED柔性灯条是用柔性线路板制作的柔性灯条,而且线路板形成有镂空,线路板未贴灯珠的一边,是线路板的带主线的主体部分折弯后和贴灯珠部分形成横截面是近视"L"形的结构,这种结构,便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。According to a preferred embodiment of the present invention, the embedded elongated flexible panel light is characterized in that the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the circuit board is formed with Hollowed out, the side of the circuit board that is not attached to the lamp bead is the main part of the circuit board with the main line after bending and the lamp bead part to form a myopic "L"-shaped structure, this structure is convenient for flexible panel lights to bend and use When the flexible light bar can bend along the bending direction of the panel light, it is not easy to break.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板中间贴灯珠,柔性线路板中间形成有多个缝隙或者形成有矮空,柔性线路板的两边是主体连接体,线路板未贴灯珠的两边的主体连接体分别折弯,使线路板形成"U"形槽结构,这种结构便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。According to a preferred embodiment of the present invention, the embedded long strip flexible panel light is characterized in that the flexible light bar is a flexible light bar made of a flexible circuit board, and the middle of the flexible circuit board is affixed with lights. Beads, multiple gaps or short voids are formed in the middle of the flexible circuit board, the two sides of the flexible circuit board are main body connectors, and the main body connectors on the two sides of the circuit board without lamp beads are respectively bent to make the circuit board form a "U" Shape groove structure, this structure is convenient for the flexible light bar to bend along the bending direction of the panel light when the flexible panel light is bent and used, and it is not easy to break.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的柔性灯条是是用柔性金属导线焊接包含有LED灯制作的柔性灯条,灯条的导线表面有绝缘树脂绝缘,线与线之间是多处是分离未连在一起,此种结构便于柔性面板灯弯曲使用时,柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。According to a preferred embodiment of the present invention, the inlaid elongated flexible panel light is characterized in that the flexible light bar is a flexible light bar made by welding flexible metal wires containing LED lights , The wire surface of the light bar is insulated with insulating resin, and the wires are separated and not connected together at many places. This structure is convenient for the flexible panel light to bend and use, the flexible light bar can bend along the bending direction of the panel light, which is not easy Break off.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的柔性灯条的柔性线路板是直条形的,是所有位置宽度近似一致的长线路板,线路板宽度大于或等于2mm,小于或等于12mm。According to a preferred embodiment of the present invention, the inlaid elongated flexible panel light is characterized in that the flexible circuit board of the flexible light bar is straight and has approximately the same width at all positions For long circuit boards, the width of the circuit board is greater than or equal to 2mm and less than or equal to 12mm.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的反射膜被包在底面内,或者既被包在底面内又被包在侧面内。According to a preferred embodiment of the present invention, the inlaid elongated flexible panel light is characterized in that the reflective film is wrapped in the bottom surface, or both in the bottom surface and in the bottom surface. Inside the side.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的柔性灯条的灯珠是侧发光的灯珠,所述灯珠焊在线路板上后朝线路板的侧边发光,灯珠的发光面朝向柔性导光板带内,此种结构便于柔性面板灯弯曲使用时,柔性灯条能顺着面板灯方向弯曲,不易弯曲折断。According to a preferred embodiment of the present invention, the inlaid elongated flexible panel lamp is characterized in that the lamp beads of the flexible light bar are side-emitting lamp beads, and the lamp beads are welded on The circuit board emits light toward the side of the circuit board, and the light-emitting surface of the lamp bead faces the flexible light guide strip. This structure is convenient for the flexible panel light to bend and use, the flexible light bar can bend along the direction of the panel light, and it is not easy to bend and break.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是是分层板。According to a preferred embodiment of the present invention, the embedded elongated flexible panel light is characterized in that the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board is It is a layered board.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的LED柔性灯条在导光板带的一个侧边内或两个侧边内,当柔性灯条在一个侧边内时是一条柔性灯条,灯条在导光板带的任意一侧边内,LED灯珠发出的光从导光板带的一个侧边照射进入导光板带内,当柔性灯条在两个侧边内时,是两个灯条,灯条在导光板带的两个侧边,LED灯珠发出的光从导光板带的侧边照射进入导光板带内,而且两条灯条上的LED发出的光,照射进入导光板带内,互相行成对射。According to a preferred embodiment of the present invention, the embedded elongated flexible panel light is characterized in that the LED flexible light bar is located in one side or two sides of the light guide strip. , When the flexible light bar is in one side, it is a flexible light bar, the light bar is in any side of the light guide strip, the light emitted by the LED lamp bead is irradiated from one side of the light guide strip into the light guide strip , When the flexible light bar is in the two sides, it is two light bars, the light bar is on the two sides of the light guide strip, the light emitted by the LED lamp beads irradiates from the side of the light guide strip into the light guide strip , And the light emitted by the LEDs on the two light bars irradiates into the light guide strip, and shoots each other in pairs.
根据本发明的一优选实施例,所述一种镶嵌式的长条形柔性面板灯,所述的LED柔性灯条是周期性设计的线路板灯条,柔性灯条是由多个同样设计功能的短周期性的灯条连为一体的长灯条,每个周期性灯条间设计有剪切位,可在任意剪切位剪断使用,使柔性面板灯,也可在这些剪切位任意剪断使用。According to a preferred embodiment of the present invention, the inlaid long strip flexible panel light, the LED flexible light bar is a circuit board light bar designed periodically, and the flexible light bar is composed of a plurality of similarly designed functions The short periodic light bars are connected into a long light bar. Each periodic light bar is designed with a cutting position, which can be cut at any cutting position, so that the flexible panel light can also be used in these cutting positions. Cut to use.
根据本发明的一优选实施例,所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的全周封闭的外包结构,是朝着面板灯长方向(纵向)的四周形成了环绕的封闭式的防水结构。According to a preferred embodiment of the present invention, the inlaid elongated flexible panel light is characterized in that the all-circumferentially enclosed outsourcing structure is facing in the longitudinal direction (longitudinal) of the panel light. A surrounding enclosed waterproof structure is formed.
在以下对附图和具体实施方式的描述中,将阐述本发明的一个或多个实施例的细节。In the following description of the drawings and specific embodiments, details of one or more embodiments of the present invention will be explained.
附图说明Description of the drawings
通过结合以下附图阅读本说明书,本发明的特征、目的和优点将变得更加显而易见,对附图的简要说明如下。The features, purposes and advantages of the present invention will become more apparent by reading this specification in conjunction with the following drawings. A brief description of the drawings is as follows.
图1为LED柔性灯条,其使用的线路板是直条形柔性线路板的平面示意图。Fig. 1 is an LED flexible light bar, and the circuit board used is a schematic plan view of a straight flexible circuit board.
图2为LED柔性灯条,其使用的线路板,在柔性线路板的两边多处缩窄的平面示意图。Figure 2 is a schematic plan view of the LED flexible light bar, the circuit board used in it, which is narrowed in multiple places on both sides of the flexible circuit board.
图3为LED柔性灯条,其使用线路板,在柔性线路板的一边多处缩窄的平面示意图。Fig. 3 is a schematic plan view of the LED flexible light bar, which uses a circuit board and is narrowed in multiple places on one side of the flexible circuit board.
图4为LED柔性灯条,其使用的线路板近似"长城形"的平面示意图。Figure 4 is a schematic plan view of the LED flexible light bar, which uses a circuit board similar to the "Great Wall shape".
图5为LED柔性灯条,其使用的线路板近似“锯条形"的平面示意图。Figure 5 is a schematic plan view of the LED flexible light bar, which uses a circuit board that is approximately "saw-shaped".
图6为LED柔性灯条,其使用的线路板近似另一种“锯条形"的平面示意图。Figure 6 is an LED flexible light bar, which uses a circuit board similar to another "saw-blade" plan view.
图7为LED柔性灯条,其使用的线路板,折成近似“L形”,焊灯珠部分在“L形”的一边,而且这一边的线路板设置有镂空孔,线路板未贴灯珠的一边是 线路板的主体部分的平面示意图。Figure 7 shows the LED flexible light bar. The circuit board used is folded into an approximate "L shape". The welding lamp bead part is on one side of the "L shape", and the circuit board on this side is provided with hollow holes, and the circuit board is not attached to the light. One side of the bead is a schematic plan view of the main part of the circuit board.
图8为LED柔性灯条,其使用的线路板,是中间有多处切缝的平面示意图。Fig. 8 is a schematic plan view of the LED flexible light bar with multiple slits in the middle of the circuit board.
图9为LED柔性灯条,其使用的线路板,是中间有多出镂空的平面示意图。Fig. 9 is an LED flexible light bar. The circuit board used in it is a schematic plan view with more hollows in the middle.
图10为LED柔性灯条,其使用的线路板,中间贴灯珠,柔性线路板中间形成有多个镂空,柔性线路板的两边是主体连接体的平面示意图。Fig. 10 is an LED flexible light bar, which uses a circuit board with lamp beads in the middle, a plurality of hollows are formed in the middle of the flexible circuit board, and the two sides of the flexible circuit board are schematic plan views of the main body connecting body.
图11为LED柔性灯条,其使用的线路板,是直条形的长线路板,线路板焊接侧发光灯珠的平面示意图。Fig. 11 is a schematic plan view of the LED flexible light bar, the circuit board used is a straight long circuit board, and the light-emitting lamp beads on the welding side of the circuit board.
图12为LED灯珠焊在铜线上的柔性铜线灯的平面示意图。Fig. 12 is a schematic plan view of a flexible copper wire lamp with LED lamp beads welded on a copper wire.
图13为在长条的镶嵌有LED柔性灯条的柔性导光板带的平面示意图。Fig. 13 is a schematic plan view of a long flexible light guide strip inlaid with LED flexible light bars.
图14为镶嵌有“图1、或图2、或图3”的LED柔性灯条的柔性导光板带,制作成的镶嵌式的长条形柔性面板灯的截面示意图。Fig. 14 is a cross-sectional schematic view of a flexible light guide strip inlaid with LED flexible light strips of "Fig. 1, or Fig. 2, or Fig. 3", which is made into an inlaid elongated flexible panel light.
图15为镶嵌有“图4、或图5、或图6、或图7”的LED柔性灯条的柔性导光板带,制作成的镶嵌式的长条形柔性面板灯的截面示意图。Fig. 15 is a cross-sectional schematic view of a flexible light guide strip inlaid with the LED flexible light bar of "Fig. 4, or Fig. 5, or Fig. 6, or Fig. 7", and manufactured into an inlaid elongated flexible panel light.
图16为镶嵌有"图8、或图9、或图10"的LED柔性灯条的柔性导光板带,制作成的镶嵌式的长条形柔性面板灯的截面示意图。Fig. 16 is a cross-sectional schematic view of a flexible light guide strip inlaid with LED flexible light strips of "Fig. 8, or Fig. 9, or Fig. 10", and manufactured into an inlaid elongated flexible panel light.
图17为在柔性导光板带里面的两边,同时镶嵌有"图8、或图9、或图10"的LED柔性灯条的柔性导光板带,制作成的镶嵌式的长条形柔性面板灯的截面示意图。Figure 17 shows the flexible light guide strip with LED flexible strips of "Figure 8, or Figure 9, or Figure 10" inlaid on both sides of the flexible light guide strip at the same time to make an inlaid long flexible panel light Schematic diagram of the cross-section.
图18为镶嵌有"图11"的LED铜线灯的柔性导光板带,制作成的镶嵌式的长条形柔性面板灯的截面示意图。Fig. 18 is a cross-sectional schematic diagram of an inlaid elongated flexible panel lamp made of the flexible light guide strip of the LED copper wire lamp of "Fig. 11".
图19为镶嵌有"图12"的LED柔性灯条的柔性导光板带,制作成的镶嵌式的长条形柔性面板灯的截面示意图。Fig. 19 is a cross-sectional schematic diagram of an inlaid elongated flexible panel light produced by a flexible light guide strip inlaid with the LED flexible light bar of "Fig. 12".
图20为镶嵌式的长条形柔性面板灯通电工作使用时,LED灯珠发出的光进入导光板带,在导光点及反光膜的作用下转了约90度的转向,然后从带扩散的柔性透光树脂层向外发出的截面示意图。Figure 20 shows that when the inlaid long strip flexible panel light is energized and used, the light emitted by the LED lamp beads enters the light guide strip, and is turned about 90 degrees under the action of the light guide point and the reflective film, and then diffuses from the strip A schematic cross-sectional view of the flexible light-transmitting resin layer emitting outward.
图21为镶嵌式的长条形柔性面板灯灯通电工作使用时,LED灯珠发出的光进入导光板带,在导光点及反光膜的作用下转了约90度的转向,然后从带扩散的柔性透光树脂层向外发出的立体示意图。Figure 21 shows that when the inlaid long strip flexible panel light is energized and used, the light emitted by the LED lamp beads enters the light guide strip, and is turned about 90 degrees under the action of the light guide point and the reflective film, and then from the strip A three-dimensional schematic diagram of the diffused flexible light-transmitting resin layer emitting outwards.
具体实施方式detailed description
下面将以优选实施例为例来对本发明进行详细的描述。Hereinafter, the present invention will be described in detail by taking a preferred embodiment as an example.
但是本领域技术人员应当理解,以下所述仅仅是举例说明和描述一些优选实施方式,对本发明的权利要求并不具有任何限制。However, those skilled in the art should understand that the following descriptions are merely examples to illustrate and describe some preferred embodiments, and do not impose any limitation on the claims of the present invention.
柔性线路板的制作:The production of flexible circuit boards:
采用传统的线路板制作工艺,根据不同的工程设计资料,将柔性覆铜板经丝印电路抗蚀油墨、烘烤固化、蚀刻、退膜、丝印阻焊、印字符,烘烤固化、OSP防氧化表面处理,成形等工艺制作成所需的柔性线路板,例如:Using traditional circuit board production technology, according to different engineering design materials, the flexible copper clad board is screen printed circuit corrosion-resistant ink, baking curing, etching, film removal, silk screen solder mask, printing characters, baking curing, OSP anti-oxidation surface Processing, forming and other processes are made into the required flexible circuit boards, such as:
制作成直条形柔性线路板1.1(如图1所示)。Manufactured into a straight flexible circuit board 1.1 (as shown in Figure 1).
或者,制作成在线路板的两边多处缩窄的柔性线路板1.2(如图2所示)。Or, it can be made into a flexible circuit board 1.2 narrowed in multiple places on both sides of the circuit board (as shown in Figure 2).
或者,制作成在线路板的一边多处缩窄的柔性线路板1.3(如图3所示)。Or, it can be made into a flexible circuit board 1.3 narrowed in multiple places on one side of the circuit board (as shown in Figure 3).
或者,制作成线路板近似"长城形"的柔性线路板1.4,其特点是:焊接LED的焊盘设置在"长城垛”1.4b上,在后序使用时,线路板整体沿折弯线1.4a处折弯成横截面是近似"L形"(如图4所示)。Or, it can be made into a flexible circuit board 1.4 with a circuit board similar to the "Great Wall shape", which is characterized by: the soldering LED pads are set on the "Great Wall Stack" 1.4b, and the whole circuit board is along the bending line 1.4 when used in the subsequent sequence. The cross-section at a is approximately "L-shaped" (as shown in Figure 4).
或者,制作成线路板近似“锯条形"的柔性线路板1.5,其特点是:焊接LED的焊盘设置在"锯齿”1.5b上,在后序使用时,线路板整体沿折弯线1.5a处折弯成横截面是近似"L形"(如图5所示)。Or, make the circuit board into a "saw-shaped" flexible circuit board 1.5, which is characterized by: the soldering LED pad is set on the "sawtooth" 1.5b, and in the subsequent use, the whole circuit board is along the bending line 1.5a The cross section is approximately "L-shaped" (as shown in Figure 5).
或者,制作成线路板近似另一种“锯条形"的柔性线路板1.6,其特点是:焊接LED的焊盘设置在"锯齿”1.6b上,在后序使用时,线路板整体沿折弯线1.6a处折弯成横截面是近似"L形"(如图6所示)。Or, make a circuit board similar to another "saw-shaped" flexible circuit board 1.6, which is characterized by: the soldering LED pad is set on the "sawtooth" 1.6b, and the circuit board is bent along the whole when used in the subsequent sequence. The line 1.6a is bent into a cross-section that is approximately "L-shaped" (as shown in Figure 6).
或者,制作成的线路板1.7,在后序使用时沿折弯线1.7a处折弯成横截面是近似"L形",焊接LED的焊盘设置在“L形”的一边,而且这一边的线路板设置有镂空孔1.7b,线路板未贴灯珠的一边是线路板的主体部分(如图7所示),Or, the fabricated circuit board 1.7 is bent along the bending line 1.7a into a cross-section that is approximately "L-shaped" during subsequent use, and the soldering LED pad is set on one side of the "L-shaped", and this side The circuit board is provided with a hollow hole 1.7b, and the side of the circuit board without lamp beads is the main part of the circuit board (as shown in Figure 7),
或者,制作成线路板中间有多处切缝1.8a的柔性线路板1.8,使其在后序使用时便于沿切缝1.8a处折弯(如图8所示)。Alternatively, a flexible circuit board 1.8 with multiple slits 1.8a in the middle of the circuit board can be made to facilitate bending along the slits 1.8a during subsequent use (as shown in Fig. 8).
或者,制作成线路板中间有多出镂空孔1.9b的柔性线路板1.9,使其在后序使用时便于沿镂空孔1.9b和折弯线1.9a处折弯(如图9所示)。Alternatively, a flexible circuit board 1.9 with more hollow holes 1.9b in the middle of the circuit board can be made to facilitate bending along the hollow holes 1.9b and the bending line 1.9a during subsequent use (as shown in FIG. 9).
或者,制作成线路板1.10,焊接LED的焊盘设置在中间,并且在线路板中间形成有多个镂空孔1.10b,柔性线路板的两边是主体连接体,在后序使用时,两边的主体连接体分别沿折弯线1.10a处折弯,使线路板形成"U"形槽结构,中 间有灯珠的区域在导光板的侧面,两边的主体结构区域在导光板边缘的上下表面,便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲(如图10、图16所示)。Or, it can be made into a circuit board 1.10, the soldering LED pad is set in the middle, and a plurality of hollow holes 1.10b are formed in the middle of the circuit board. The two sides of the flexible circuit board are the main body connectors. In the subsequent use, the main body on both sides The connecting body is respectively bent along the bending line 1.10a to make the circuit board form a "U"-shaped groove structure. The area with lamp beads in the middle is on the side of the light guide plate, and the main structure areas on both sides are on the upper and lower surfaces of the edge of the light guide plate. When the flexible panel light is bent in use, the flexible light bar can bend along the bending direction of the panel light (as shown in Figure 10 and Figure 16).
或者,制作成直条形的长线路板,线路板是焊接侧发光灯珠的柔性线路板1.11(如图11所示)。Or, it is made into a straight long circuit board, and the circuit board is a flexible circuit board 1.11 with welding side light-emitting lamp beads (as shown in Fig. 11).
LED柔性灯条的制作:The production of LED flexible light bar:
采用传统的SMT贴片工艺,在锡膏印刷机上,用钢网将锡膏印刷在柔性线路板上,再将LED灯珠2.1对应贴装到印了锡膏的焊盘上,过回流焊焊接,将EED灯珠2.1焊接到柔性线路板上,制作成焊有LED灯的柔性灯条(如图1、图2、图3、图4、图5、图6、图7、图8、图9,图10、图11所示),或者是柔性灯条是将LED灯2.1焊接在漆包铜线1.12上,制成LED铜线柔性灯条,灯条的导线表面有绝缘树脂绝缘,线与线之间是多处是分离未连在一起,线与线之间是多处是分离未连在一起(如图12所示)。Using the traditional SMT patch process, the solder paste is printed on the flexible circuit board with a stencil on the solder paste printer, and then the LED lamp beads 2.1 are correspondingly mounted on the solder paste printed pad, and soldered by reflow soldering. , Weld the EED lamp beads 2.1 to the flexible circuit board to make a flexible light bar with LED lights (as shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, Figure 10, Figure 11), or the flexible light bar is the LED lamp 2.1 is welded on the enameled copper wire 1.12 to make the LED copper wire flexible light bar, the wire surface of the light bar is insulated with insulating resin, and the wire There are many places between the lines and the lines are separated and not connected together, and the lines between the lines are many places separated and not connected together (as shown in Figure 12).
柔性导光板带的制作:Production of flexible light guide strip:
将透光率为92%的高透光PVC树脂粒,在挤出机上加温到180度熔化,将如图1,或如图2,或如图3,或如图4,或如图5,或如图6,或如图7,或如图8,或如图9,或如图10,或如图11,或如图12所示的LED柔性灯条,通过根据设计制作的挤出模具与熔化的高透光PVC树脂粒一起挤出成形为宽100mm,厚3mm的透光板带,将LED柔性灯条镶嵌在透光树脂板带里,经过水槽水冷定形,并吹干,在凹印印刷机上,用设计制作好导光网点的凹版,将导光油墨印刷在透光板带上,制作出导光点3.1,进入隧道炉里用摄氏80度的温度烤干,制作成横截面是长方形的、透明的、一面有导光纹导光点的柔性导光板带3(如图13所示)。The high-light-transmitting PVC resin pellets with a light transmittance of 92% are heated to 180 degrees on the extruder to melt, as shown in Figure 1, or Figure 2, or Figure 3, or Figure 4, or Figure 5. , Or as shown in Fig. 6, or as shown in Fig. 7, or as shown in Fig. 8, or as shown in Fig. 9, or as shown in Fig. 10, or as shown in Fig. 11, or as shown in Fig. The mold is extruded with molten high-light-transmitting PVC resin pellets into a light-transmitting strip with a width of 100mm and a thickness of 3mm. The LED flexible light bar is embedded in the light-transmitting resin strip, and the shape is water-cooled and dried in a sink. On the gravure printing machine, the intaglio plate with the designed light guide dots is made, and the light guide ink is printed on the light-transmitting plate belt to produce the light guide dot 3.1, which enters the tunnel furnace and bake it at a temperature of 80 degrees Celsius to make it into a horizontal The cross-section is a rectangular, transparent flexible light guide strip 3 (as shown in FIG. 13) with light guide patterns and light guide points on one side.
或者,将透光率为92%的高透光PVC树脂粒,在挤出机上加温到180度熔化,将如图1,或如图2,或如图3,或如图4,或如图5,或如图6,或如图7,或如图8,或如图9,或如图10,或如图11,或如图12所示的LED柔性灯条,通过根据设计制作的挤出模具与熔化的高透光PVC树脂粒一起挤出成形为宽100mm,厚3mm的透光板带,将LED柔性灯条镶嵌在透光树脂板带里,在未冷却前进入压纹机双辊里双面压导光纹,制作出导光点3.1,然后经过水槽水冷定形,并吹干,制作成横截面是长方形的、透明的、双面有导光纹导光点3.1的柔性导 光板带3(如图13所示)。Or, heat the high-light-transmitting PVC resin pellets with a light transmittance of 92% on the extruder to 180 degrees to melt, as shown in Figure 1, or Figure 2, or Figure 3, or Figure 4, or Figure 5, or Figure 6, or Figure 7, or Figure 8, or Figure 9, or Figure 10, or Figure 11, or Figure 12 as shown in the LED flexible light bar, made according to the design The extrusion die and the melted high-light-transmitting PVC resin pellets are extruded into a light-transmitting strip with a width of 100mm and a thickness of 3mm. The LED flexible light bar is embedded in the light-transmitting resin strip and enters the embossing machine before cooling. The light guide pattern is pressed on both sides in the double roller, and the light guide point 3.1 is produced, and then it is water-cooled and shaped by a sink, and dried to make a rectangular, transparent cross section with light guide pattern on both sides. The light guide point 3.1 is flexible Light guide strip 3 (as shown in Figure 13).
或者,将透光率为92%的高透光PVC树脂粒,在挤出机上加温到180度熔化,将如图1,或如图2,或如图3,或如图4,或如图5,或如图6,或如图7,或如图8,或如图9,或如图10,或如图11,或如图12所示的LED柔性灯条,通过根据设计制作的挤出模具与熔化的高透光PVC树脂粒一起挤出成形为宽100mm,厚3mm的透光板带,将LED柔性灯条镶嵌在透光树脂板带里,经过水槽水冷定形,并吹干,再进入激光刻纹机里单面刻出导光纹导光点3.1,制作成横截面是长方形的、透明的、一面有导光纹导光点的柔性导光板带3(如图13所示)。Or, heat the high-light-transmitting PVC resin pellets with a light transmittance of 92% on the extruder to 180 degrees to melt, as shown in Figure 1, or Figure 2, or Figure 3, or Figure 4, or Figure 5, or Figure 6, or Figure 7, or Figure 8, or Figure 9, or Figure 10, or Figure 11, or Figure 12 as shown in the LED flexible light bar, made according to the design The extrusion die and the molten high-light-transmitting PVC resin pellets are extruded into a light-transmitting strip with a width of 100mm and a thickness of 3mm. The LED flexible light bar is embedded in the light-transmitting resin strip, and the shape is water-cooled and dried in a sink. , And then enter the laser engraving machine to engrave the light guide pattern light guide point 3.1 on one side, and make it into a rectangular, transparent, flexible light guide strip 3 with a light guide pattern light guide point on one side (as shown in Figure 13). Show).
镶嵌式的长条形柔性面板灯的制作:Production of inlaid long strip flexible panel lights:
在镶嵌有如图1、或图2、或图3所示的LED柔性灯条,并加工有导光点3.1的柔性导光板带3的需要反光的一面上贴一反光膜4,然后进入双料挤出机的模具里,再将透光树脂6放入到双料挤出机的一个料箱里,将挡光树脂5放入到双料挤出机的另一个料箱里,分别加温熔化后从模具挤出,包裹住反光膜4、及柔性导光板带3,透光树脂6粘贴在导光板带3的无反光膜4的一面上,形成出光面,挡光树脂5包裹住导光板带3有反光膜4的一面,以及侧面的出光面的两边,使光不从这些位置漏出,挡光树脂5和透光树脂6在接触的介面完全融合连为一体,对柔性面板灯既起支撑包裹保护作用,又起包裹的防水作用,经过水槽水冷定形,并吹干,制作成镶嵌式的长条形柔性面板灯(如图14所示),镶嵌式的长条形柔性面板灯通电工作使用时,LED灯珠2.1发出的光7进入导光板带3在导光点3.1及反光膜4的作用下,变成了转了约90度方向的光8,然后从带扩散的柔性透光树脂6向外发出(如图20、图21所示)。Stick a reflective film 4 on the side of the flexible light guide strip 3 that is embedded with the LED flexible light bar as shown in Figure 1, or Figure 2, or Figure 3 and processed with light guide points 3.1, which needs to be reflected, and then enter the double-material extrusion Put the light-transmitting resin 6 into a bin of the double-material extruder in the mold out of the machine, and put the light-blocking resin 5 into the other bin of the double-material extruder. The die is extruded to wrap the reflective film 4 and the flexible light guide strip 3, the light-transmitting resin 6 is pasted on one side of the non-reflective film 4 of the light guide strip 3 to form a light emitting surface, and the light blocking resin 5 wraps the light guide strip 3 The side with the reflective film 4 and the two sides of the light-emitting surface on the side prevent light from leaking from these positions. The light-blocking resin 5 and the light-transmitting resin 6 are completely integrated at the contact interface, which supports and wraps the flexible panel light. Protective function, and waterproof function of the package. After the water tank is water-cooled, the shape is set and dried, and the inlaid long flexible panel light is made (as shown in Figure 14). The inlaid long flexible panel light is energized and used. When the light 7 emitted by the LED lamp bead 2.1 enters the light guide strip 3, under the action of the light guide point 3.1 and the reflective film 4, it becomes the light 8 rotated about 90 degrees, and then diffuses from the flexible light-transmitting resin 6 Send out (as shown in Figure 20 and Figure 21).
或者,在镶嵌有如图4、或图5、或图6所示、或图7所示的LED柔性灯条,并加工有导光点3.1的柔性导光板带3的需要反光的一面上贴一反光膜4,然后进入双料挤出机的模具里,再将透光树脂6放入到双料挤出机的一个料箱里,将挡光树脂5放入到双料挤出机的另一个料箱里,分别加温熔化后从模具挤出,包裹住反光膜4、及柔性导光板带3,透光树脂6粘贴在导光板带3的无反光膜4的一面上,形成出光面,挡光树脂5包裹住导光板带3有反光膜4的一面,以及侧面的出光面的两边,使光不从这些位置漏出,挡光树脂5和透光树脂6在接触的介面完全融合连为一体,对柔性面板灯既起支撑包裹保护作用,又起包裹的防 水作用,经过水槽水冷定形,并吹干,制作成镶嵌式的长条形柔性面板灯(如图14所示),镶嵌式的长条形柔性面板灯通电工作使用时,LED灯珠2.1发出的光7进入导光板带3在导光点3.1及反光膜4的作用下,变成了转了约90度方向的光8,然后从带扩散的柔性透光树脂6向外发出(如图20、图21所示)。Or, paste one on the side of the flexible light guide strip 3 that is embedded with the flexible LED light bar as shown in Figure 4, Figure 5, or Figure 6, or Figure 7 and processed with light guide points 3.1 that needs to be reflective The reflective film 4 is then put into the die of the double-material extruder, and then the light-transmitting resin 6 is put into one bin of the double-material extruder, and the light-blocking resin 5 is put into the other bin of the double-material extruder. Inside, they are respectively heated and melted and extruded from the mold to wrap the reflective film 4 and the flexible light guide strip 3, and the light-transmitting resin 6 is pasted on the side of the non-reflective film 4 of the light guide strip 3 to form a light-emitting surface to block light. The resin 5 wraps the light guide strip 3 on the side of the light-reflecting film 4 and the two sides of the light-emitting surface on the side, so that light does not leak from these positions. The light-blocking resin 5 and the light-transmitting resin 6 are completely fused and connected at the contact interface. The flexible panel light not only supports the package and protects it, but also plays the role of waterproofing the package. It is water-cooled and shaped by a sink, and dried to make an inlaid long flexible panel light (as shown in Figure 14). When the strip-shaped flexible panel light is energized and used, the light 7 emitted by the LED lamp beads 2.1 enters the light guide strip 3 under the action of the light guide point 3.1 and the reflective film 4, and becomes the light 8 that has turned about 90 degrees. The flexible light-transmitting resin 6 diffused from the belt is emitted outward (as shown in Figs. 20 and 21).
或者、在导光板带3里的一边镶嵌有如图8、或图9、或图10所示的LED柔性灯条,或者是在导光板带3里的两边分别同时镶嵌有如图8、或图9、或图10所示的LED柔性灯条,并加工有导光点3.1的柔性导光板带3的需要反光的一面上贴一反光膜4,然后进入双料挤出机的模具里,再将透光树脂6放入到双料挤出机的一个料箱里,将挡光树脂5放入到双料挤出机的另一个料箱里,分别加温熔化后从模具挤出,包裹住反光膜4、及柔性导光板带3,透光树脂6粘贴在导光板带3的无反光膜4的一面上,形成出光面,挡光树脂5包裹住导光板带3有反光膜4的一面,以及侧面的出光面的两边,使光不从这些位置漏出,挡光树脂5和透光树脂6在接触的介面完全融合连为一体,对柔性面板灯既起支撑包裹保护作用,又起包裹的防水作用,经过水槽水冷定形,并吹干,制作成镶嵌式的长条形柔性面板灯(如图16、图17所示),镶嵌式的长条形柔性面板灯通电工作使用时,LED灯珠2.1发出的光7进入导光板带3在导光点3.1及反光膜4的作用下,变成了转了约90度方向的光8,然后从带扩散的柔性透光树脂6向外发出(如图20、图21所示)。Or, one side of the light guide strip 3 is inlaid with the LED flexible light bar as shown in Figure 8, or Figure 9, or Figure 10, or both sides of the light guide strip 3 are inlaid with Figure 8 or Figure 9 at the same time. , Or the LED flexible light bar shown in Figure 10, and processed the flexible light guide strip 3 with light guide points 3.1. Paste a reflective film 4 on the side that needs to reflect, and then enter the mold of the two-material extruder, and then pass the Put the light resin 6 into one bin of the dual extruder, and put the light blocking resin 5 into the other bin of the dual extruder. After heating and melting, they are extruded from the mold and wrap the reflective film 4 , And the flexible light guide strip 3, the light-transmitting resin 6 is pasted on the side of the non-reflective film 4 of the light guide strip 3 to form a light-emitting surface, and the light-blocking resin 5 wraps the side of the light guide strip 3 with the reflective film 4, and the side The two sides of the light-emitting surface prevent light from leaking from these positions. The light-blocking resin 5 and the light-transmitting resin 6 are completely integrated at the contact interface, which not only supports the package and protects the flexible panel light, but also plays the role of waterproofing the package. , After the water tank is water-cooled and shaped, and dried, the inlaid long strip flexible panel light is made (as shown in Figure 16 and Figure 17). When the inlaid long strip flexible panel light is energized and used, the LED lamp beads 2.1 The emitted light 7 enters the light guide strip 3 under the action of the light guide point 3.1 and the reflective film 4, and becomes the light 8 rotated about 90 degrees, and then is emitted from the diffused flexible light-transmitting resin 6 (such as Figure 20, Figure 21).
或者,在导光板带3里的一边镶嵌有如图12所示的LED铜线灯灯条,并加工有导光点3.1的柔性导光板带3的需要反光的一面上贴一反光膜4,然后进入双料挤出机的模具里,再将透光树脂6放入到双料挤出机的一个料箱里,将挡光树脂5放入到双料挤出机的另一个料箱里,分别加温熔化后从模具挤出,包裹住反光膜4、及柔性导光板带3,透光树脂6粘贴在导光板带3的无反光膜4的一面上,形成出光面,挡光树脂5包裹住导光板带3有反光膜4的一面,以及侧面的出光面的两边,使光不从这些位置漏出,挡光树脂5和透光树脂6在接触的介面完全融合连为一体,对柔性面板灯既起支撑包裹保护作用,又起包裹的防水作用,经过水槽水冷定形,并吹干,制作成镶嵌式的长条形柔性面板灯(如图18所示),镶嵌式的长条形柔性面板灯通电工作使用时,LED灯珠2.1发出的光7进入导光板带3在导光点3.1及反光膜4的作用下,变成了转了约90度方向的 光8,然后从带扩散的柔性透光树脂6向外发出(如图20、图21所示)。Or, one side of the light guide strip 3 is inlaid with a LED copper wire lamp light bar as shown in Figure 12, and a flexible light guide strip 3 with light guide points 3.1 is processed. A reflective film 4 is attached to the side that needs to reflect light, and then Into the die of the double-material extruder, put the light-transmitting resin 6 into one bin of the double-material extruder, and put the light-blocking resin 5 into the other bin of the double-material extruder, and heat them separately After melting, it is extruded from the mold to wrap the reflective film 4 and the flexible light guide strip 3. The light-transmitting resin 6 is pasted on the side of the non-reflective film 4 of the light guide strip 3 to form a light-emitting surface, and the light-blocking resin 5 wraps the guide The light strip 3 has one side of the reflective film 4 and the two sides of the light-emitting surface on the side, so that light does not leak from these positions. The light-blocking resin 5 and the light-transmitting resin 6 are completely integrated at the contact interface. It plays the role of supporting the package and protecting it, and also plays the role of waterproofing the package. It is water-cooled and shaped in a sink and dried to make an inlaid elongated flexible panel light (as shown in Figure 18), an inlaid elongated flexible panel light When it is energized and used, the light 7 emitted by the LED lamp beads 2.1 enters the light guide strip 3 under the action of the light guide point 3.1 and the reflective film 4, and becomes the light 8 rotated about 90 degrees, and then diffuses from the flexible strip The light-transmitting resin 6 is emitted outward (as shown in FIG. 20 and FIG. 21).
或者、在镶嵌有如图11所示的LED柔性灯条,并加工有导光点3.1的柔性导光板带3的需要反光的一面上贴一反光膜4,然后进入双料挤出机的模具里,再将透光树脂6放入到双料挤出机的一个料箱里,将挡光树脂5放入到双料挤出机的另一个料箱里,分别加温熔化后从模具挤出,包裹住反光膜4、及柔性导光板带3,透光树脂6粘贴在导光板带3的无反光膜4的一面上,形成出光面,挡光树脂5包裹住导光板带3有反光膜4的一面,以及侧面的出光面的两边,使光不从这些位置漏出,挡光树脂5和透光树脂6在接触的介面完全融合连为一体,对柔性面板灯既起支撑包裹保护作用,又起包裹的防水作用,经过水槽水冷定形,并吹干,制作成镶嵌式的长条形柔性面板灯(如图19所示),镶嵌式的长条形柔性面板灯通电工作使用时,LED灯珠2.1发出的光7进入导光板带3在导光点3.1及反光膜4的作用下,变成了转了约90度方向的光8,然后从带扩散的柔性透光树脂6向外发出(如图20、图21所示)。Or, stick a reflective film 4 on the side of the flexible light guide strip 3 that is inlaid with the LED flexible light bar as shown in Figure 11 and processed with the light guide point 3.1, which needs to be reflected, and then enters the mold of the two-material extruder. Then put the light-transmitting resin 6 into one bin of the double-material extruder, and put the light-blocking resin 5 into the other bin of the double-material extruder. After heating and melting, they are extruded from the mold and wrapped The reflective film 4 and the flexible light guide strip 3, the light-transmitting resin 6 is pasted on the side of the non-reflective film 4 of the light guide strip 3 to form a light-emitting surface, and the light-blocking resin 5 wraps the side of the light guide strip 3 with the reflective film 4 , And the two sides of the light-emitting surface on the side to prevent light from leaking from these positions. The light-blocking resin 5 and the light-transmitting resin 6 are completely integrated at the contact interface, which not only supports and protects the flexible panel light, but also serves as a package. After the water-cooling, water-cooling and drying of the water tank, the inlaid long flexible panel light is made (as shown in Figure 19). When the inlaid long flexible panel light is energized and used, the LED lamp beads 2.1 The emitted light 7 enters the light guide strip 3 under the action of the light guide point 3.1 and the reflective film 4, and becomes the light 8 rotated about 90 degrees, and then is emitted from the diffused flexible light-transmitting resin 6 (such as Figure 20, Figure 21).
以上结合附图将一种镶嵌式的长条形柔性面板灯的具体实施例对本发明进行了详细的描述。但是,本领域技术人员应当理解,以上所述仅仅是举例说明和描述一些具体实施方式,对本发明的范围,尤其是权利要求的范围,并不具有任何限制。The specific embodiment of an inlaid elongated flexible panel light is described in detail above in conjunction with the accompanying drawings. However, those skilled in the art should understand that the above descriptions are merely examples to illustrate and describe some specific embodiments, and do not impose any limitation on the scope of the present invention, especially the scope of the claims.

Claims (15)

  1. 一种镶嵌式的长条形柔性面板灯的制作方法,具体而言,用塑胶挤出机将LED柔性灯条与透光柔性树脂一起经过挤出模具连续挤出,将LED柔性灯条镶嵌在透光树脂板带里,在挤出机出口装有滚压纹机,将透光板带压出连续的导光点、或者在挤出机后面,装有印刷机印刷导光油墨,印出导光点、或者在挤出机后面装有激光刻纹机,刻出导光点,制成长条的镶嵌有LED柔性灯条的柔性导光板带,LED柔性灯条镶嵌在导光板带里的一边上、或者是镶嵌在导光板带里的两边,通电时LED灯珠朝导光板带内发光,在需要反光的面贴上反光膜,然后进入双料挤出机,将一种带扩散的柔性透光树脂和一种挡光的柔性树脂同时挤出,两种树脂在交界面处完全融合结合在一起,包裹住镶嵌有LED柔性灯条的柔性导光板带及反光膜,挤出成形后,在长方向(纵向)上形成全周封闭的外包结构,带扩散的柔性透光树脂贴在或粘在导光板带上,并且是贴在或粘在导光板带无反光膜的一面上,形成出光面,通电后,LED发出的光进入导光板带在导光板及反射膜的作用下,经多种反射折射后,再进入带扩散的柔性透光树脂层,然后向外发出,即制成了镶嵌式的长条形柔性面板灯,从面板灯整体看,光从LED灯珠发出开始,到从面板灯表面射出,光的照射方向完全转了方向。A method for manufacturing an inlaid long strip flexible panel light. Specifically, a plastic extruder is used to continuously extrude the LED flexible light bar and the light-transmitting flexible resin through an extrusion die, and the LED flexible light bar is embedded in In the light-transmitting resin strip, a rolling embossing machine is installed at the exit of the extruder to press the light-transmitting strip into a continuous light guide point, or behind the extruder, a printer is equipped with a printing light guide ink to print Light guide point, or a laser engraving machine is installed behind the extruder to engrave the light guide point to make a long flexible light guide strip inlaid with LED flexible light strips, and the LED flexible light strips are embedded in the light guide strip. On one side, or inlaid on both sides of the light guide strip, the LED lamp bead emits light into the light guide strip when it is energized, and the reflective film is attached to the surface that needs to reflect, and then enters the double-material extruder to make a kind of flexible with diffusion The light-transmitting resin and a light-blocking flexible resin are extruded at the same time. The two resins are completely fused and combined at the interface, wrapping the flexible light guide strip and reflective film embedded with LED flexible light bars. After extrusion, In the long direction (longitudinal) to form a fully enclosed outsourcing structure, the flexible light-transmitting resin with diffusion is pasted or glued to the light guide strip, and is pasted or glued to the side of the light guide strip with no reflective film to form On the light-emitting surface, after power-on, the light emitted by the LED enters the light guide plate and under the action of the light guide plate and the reflective film, after a variety of reflections and refractions, it enters the flexible light-transmitting resin layer with diffusion, and then emits outward to make it. With the embedded long strip flexible panel light, from the perspective of the panel light as a whole, the light is emitted from the LED lamp bead to the surface of the panel light, and the direction of light irradiation is completely reversed.
  2. 一种镶嵌式的长条形柔性面板灯,包括:An inlaid long strip flexible panel light, including:
    底层及两边的挡光柔性树脂层;The bottom layer and the light-blocking flexible resin layer on both sides;
    反光膜;Reflective film
    柔性导光板带;Flexible light guide strip;
    镶嵌在柔性导光板带里的LED柔性灯条;LED flexible light bar embedded in the flexible light guide strip;
    正面带扩散的柔性透光树脂层;Flexible light-transmitting resin layer with diffusion on the front side;
    其特征在于,挡光柔性树脂层是在柔性面板灯上,起挡住背面及侧边的光的作用,使光不从这些位置漏出,而且挡光柔性树脂层和正面带扩散的柔性透光树脂层,在交界处树脂间是完全融合连为一体,在柔性面板灯上,既起支撑包裹保护作用,在长方向(纵向)上的四周,又起全周包裹的防水作用,反光膜夹在挡光柔性树脂层内,使传到反光膜上的光,经充分反射后使更多的光从正面传出,传到正面带扩散的柔性透光树脂层,然后向外发出,柔性导光板带被夹在正面的 带扩散的柔性透光树脂层及里面的反射膜之间,柔性导光板带表面布有多个导光点,导光点是树脂自身形成的凸凹不平的导光点,或者是用导光油墨制成的导光点,柔性导光板带起作对光的引导和均匀分布的作用,LED柔性灯条镶嵌在柔性导光板带的一个侧边或者两个侧边,通电时LED灯珠朝导光板带内发光,然后光再通过导光板及反射膜以及通过各个方向的材料的共同反射和折射作用,充分使光传到正面的带扩散的柔性透光树脂层,并穿过正面带扩散的柔性透光树脂层,然后向外发出,从面板灯整体看,光从LED灯珠发出开始,到从面板灯表面射出,光的照射方向完全转了方向,这种长条形的柔性面板灯可制成超长的柔性面板灯,长度大于或等于0.5米,小于或等于300米,使用时可在任意位置弯曲使用。It is characterized in that the light-blocking flexible resin layer is on the flexible panel lamp, which plays the role of blocking the light on the back and side, so that the light does not leak from these positions, and the light-blocking flexible resin layer and the flexible light-transmitting resin with diffusion on the front The resin layer at the junction is completely fused and connected as a whole. On the flexible panel light, it not only supports and protects the package, but also plays the role of waterproofing the entire circumference of the package in the long direction (longitudinal). The reflective film is sandwiched between In the light-blocking flexible resin layer, the light transmitted to the reflective film will be fully reflected and more light will be transmitted from the front, and then transmitted to the flexible light-transmitting resin layer with diffusion on the front, and then sent out, the flexible light guide plate The tape is sandwiched between the diffused flexible light-transmitting resin layer on the front and the reflective film inside. The surface of the flexible light guide strip is covered with multiple light guide points. The light guide points are uneven light guide points formed by the resin itself. Or it is a light guide point made of light guide ink. The flexible light guide strip plays the role of guiding and evenly distributing light. The LED flexible light bar is embedded on one or two sides of the flexible light guide strip. The LED lamp bead emits light into the light guide strip, and then the light passes through the light guide plate, the reflective film, and the common reflection and refraction of the materials in all directions, so that the light can be transmitted to the flexible light-transmitting resin layer with diffusion on the front and pass through The flexible light-transmitting resin layer diffuses through the front, and then it is emitted outwards. From the perspective of the panel light as a whole, the light starts from the LED lamp bead and is emitted from the surface of the panel light. The light irradiation direction is completely reversed. This kind of long strip Shaped flexible panel lights can be made into ultra-long flexible panel lights, with a length greater than or equal to 0.5 meters and less than or equal to 300 meters, and can be bent at any position during use.
  3. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是两边多处缩窄的线路板,或者是只有一边多处缩窄的线路板,便于柔性面板灯弯曲使用时,柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board has multiple locations on both sides The narrowed circuit board, or the circuit board with multiple narrowing on one side, is convenient for the flexible panel light to be bent and used, and the flexible light bar can bend along the bending direction of the panel light and is not easy to break.
  4. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是中间有多处切缝或者有多出镂空的线路板,或者是既有多处镂空或切缝又有多处缩窄的线路板,便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board has multiple locations in the middle. Cut seams or circuit boards with more hollows, or circuit boards with many hollows or slits and multiple narrowings, so that the flexible light bar can bend along the bending direction of the panel light when the flexible panel light is used. Not easy to break.
  5. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是近似"长城形"或近似“锯条形"的线路板,LED在"长城垛”上,或者在"锯齿“上,线路板整体折弯成在折弯处的横截面是近似"L形",这种结构,便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board is approximately in the shape of a "Great Wall" "Or similar to the "saw-shaped" circuit board, the LED is on the "Great Wall Stack", or on the "sawtooth", the whole circuit board is bent so that the cross section at the bend is approximately "L-shaped", this structure, Facilitate the bending of the flexible panel light when the flexible light bar can be bent along the bending direction of the panel light, and it is not easy to break.
  6. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述LED柔性灯条是用柔性线路板制作的柔性灯条,而且线路板形成有镂空,线路板未贴灯珠的一边,是线路板的带主线的主体部分折弯后和贴灯珠部分形成横截面是近视"L"形的结构,这种结构,便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the circuit board is hollowed out, and the circuit The side of the board not attached to the lamp bead is the main part of the circuit board with the main line after bending and the lamp bead part to form a myopic "L"-shaped cross-section. This structure is convenient for the flexible lamp when the flexible panel lamp is bent and used. The strip can be bent along the bending direction of the panel light, and it is not easy to break.
  7. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在 于,所述柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板中间贴灯珠,柔性线路板中间形成有多个缝隙或者形成有矮空,柔性线路板的两边是主体连接体,线路板未贴灯珠的两边的主体连接体分别折弯,使线路板形成"U"形槽结构,这种结构便于柔性面板灯弯曲使用时柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。The inlaid long strip flexible panel light according to claim 1 or 2, characterized in that, the flexible light bar is a flexible light bar made of a flexible circuit board, and the middle of the flexible circuit board is pasted with lamp beads. There are multiple gaps or short voids formed in the middle of the circuit board. The two sides of the flexible circuit board are main body connectors, and the main body connectors on both sides of the circuit board without lamp beads are respectively bent to make the circuit board form a "U"-shaped groove structure This structure is convenient for the flexible light bar to bend along the bending direction of the panel light when the flexible panel light is bent and used, and it is not easy to be broken.
  8. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的柔性灯条是是用柔性金属导线焊接包含有LED灯制作的柔性灯条,灯条的导线表面有绝缘树脂绝缘,线与线之间是多处是分离未连在一起,此种结构便于柔性面板灯弯曲使用时,柔性灯条能顺着面板灯弯曲方向弯曲,不易折断。The inlaid long strip flexible panel light according to claim 1 or 2, characterized in that, the flexible light bar is a flexible light bar made by welding with a flexible metal wire containing LED lights. The surface of the wire is insulated with insulating resin, and the wires are separated and not connected in many places. This structure is convenient for the flexible panel light to bend and use, the flexible light bar can bend along the bending direction of the panel light, and it is not easy to break.
  9. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的柔性灯条的柔性线路板是直条形的,是所有位置宽度近似一致的长线路板,线路板宽度大于或等于2mm,小于或等于12mm。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the flexible circuit board of the flexible light bar is a straight strip and is a long circuit with approximately the same width at all positions The width of the circuit board is greater than or equal to 2mm and less than or equal to 12mm.
  10. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的反射膜被包在底面内,或者既被包在底面内又被包在侧面内。The inlaid elongated flexible panel light according to claim 1 or 2, wherein the reflective film is wrapped in the bottom surface, or both the bottom surface and the side surface.
  11. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的柔性灯条的灯珠是侧发光的灯珠,所述灯珠焊在线路板上后朝线路板的侧边发光,灯珠的发光面朝向柔性导光板带内,此种结构便于柔性面板灯弯曲使用时,柔性灯条能顺着面板灯方向弯曲,不易弯曲折断。The inlaid elongated flexible panel light according to claim 1 or 2, wherein the lamp beads of the flexible light bar are side-emitting lamp beads, and the lamp beads are soldered on the circuit board It emits light toward the side of the circuit board, and the light-emitting surface of the lamp bead faces the flexible light guide strip. This structure is convenient for the flexible panel light to bend and use, the flexible light bar can bend along the direction of the panel light, and it is not easy to bend and break.
  12. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的LED柔性灯条是用柔性线路板制作的柔性灯条,柔性线路板是是分层板。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the LED flexible light bar is a flexible light bar made of a flexible circuit board, and the flexible circuit board is a layered board.
  13. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的LED柔性灯条在导光板带的一个侧边内或两个侧边内,当柔性灯条在一个侧边内时是一条柔性灯条,灯条在导光板带的任意一侧边内,LED灯珠发出的光从导光板带的一个侧边照射进入导光板带内,当柔性灯条在两个侧边内时,是两个灯条,灯条在导光板带的两个侧边,LED灯珠发出的光从导光板带的侧边照射进入导光板带内,而且两条灯条上的LED发出的光,照射进入导光板带内,互相行成对射。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the LED flexible light bar is in one side or two sides of the light guide strip, when the flexible When the light bar is in one side, it is a flexible light bar. The light bar is on either side of the light guide strip. The light emitted by the LED lamp bead is irradiated from one side of the light guide strip into the light guide strip. When the light bar is in the two sides, there are two light bars. The light bar is on the two sides of the light guide strip. The light emitted by the LED lamp beads irradiates into the light guide strip from the side of the light guide strip. The light emitted by the LEDs on the light bar illuminates into the light guide strip, and shoots each other in pairs.
  14. 根据权利要求1或2所述一种镶嵌式的长条形柔性面板灯,所述的LED 柔性灯条是周期性设计的线路板灯条,柔性灯条是由多个同样设计功能的短周期性的灯条连为一体的长灯条,每个周期性灯条间设计有剪切位,可在任意剪切位剪断使用,使柔性面板灯,也可在这些剪切位任意剪断使用。The inlaid elongated flexible panel light according to claim 1 or 2, wherein the LED flexible light bar is a circuit board light bar designed periodically, and the flexible light bar is composed of multiple short-periods with the same design function. The flexible light bars are connected as a long light bar, and each periodic light bar is designed with a cutting position, which can be cut and used at any cutting position, so that the flexible panel light can also be cut and used at these cutting positions.
  15. 根据权利要求1或2所述的一种镶嵌式的长条形柔性面板灯,其特征在于,所述的全周封闭的外包结构,是朝着面板灯长方向(纵向)的四周形成了环绕的封闭式的防水结构。The inlaid elongated flexible panel light according to claim 1 or 2, characterized in that, the all-circumferentially closed outsourcing structure forms a circle facing the length direction (longitudinal) of the panel light. The closed waterproof structure.
PCT/CN2020/109172 2019-09-01 2020-08-14 Embedded long strip-shaped flexible panel lamp and manufacturing method therefor WO2021036822A1 (en)

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