WO2021036657A1 - High-speed bearing capable of self-activated spraying of oil mist lubrication, lubricating method, and application - Google Patents

High-speed bearing capable of self-activated spraying of oil mist lubrication, lubricating method, and application Download PDF

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Publication number
WO2021036657A1
WO2021036657A1 PCT/CN2020/105456 CN2020105456W WO2021036657A1 WO 2021036657 A1 WO2021036657 A1 WO 2021036657A1 CN 2020105456 W CN2020105456 W CN 2020105456W WO 2021036657 A1 WO2021036657 A1 WO 2021036657A1
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WO
WIPO (PCT)
Prior art keywords
oil
inner ring
speed
ring body
lubrication
Prior art date
Application number
PCT/CN2020/105456
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French (fr)
Chinese (zh)
Inventor
张志刚
Original Assignee
张志刚
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Publication date
Priority claimed from CN201910813303.8A external-priority patent/CN110566573A/en
Priority claimed from CN201921429180.XU external-priority patent/CN210461382U/en
Application filed by 张志刚 filed Critical 张志刚
Publication of WO2021036657A1 publication Critical patent/WO2021036657A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/16Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members

Definitions

  • the invention relates to the technical field of bearings, in particular to a self-excited oil mist spray lubrication high-speed bearing, a lubrication method and application.
  • high-speed rolling bearing lubrication method is related to the bearing speed, load, allowable temperature rise, and bearing type, and can be selected according to the value of d m n (d m is the pitch circle diameter of the bearing rolling body; n is the working speed).
  • High speed rolling bearing grease lubrication can only be used where the value of d m n ⁇ 1.3 ⁇ 10 6, and when the value of d m n ⁇ 1.3 ⁇ 6 10, the high-speed rolling bearings can only use oil lubrication.
  • the existing thin oil lubrication methods for high-speed rolling bearings include oil mist lubrication (d m n value ⁇ 1.8 ⁇ 10 6 ), oil-air lubrication (d m n value ⁇ 2.0 ⁇ 10 6 ), and under-ring lubrication (d m n value ⁇ 3.0 ⁇ 10 6 ), jet lubrication (d m n value ⁇ 3.0 ⁇ 10 6 ); the above four thin oil lubrication methods have many problems such as complex structure, high energy consumption of compressed air, high fuel consumption, and large pollution. Their applications The range is also greatly limited; other available bearing types are also greatly restricted in application, such as magnetic bearings are too expensive to purchase, low carrying capacity, and too sensitive to temperature; compressed air consumption of air bearings, carrying capacity low.
  • the belt-driven double-row ball rotor bearing is a kind of bearing with a unique lubrication principle that uses thin oil lubrication to run in a higher speed area.
  • the bearing lubricant is initially installed as grease, and subsequently added Lubricating oil, there is a typical explanation for this: after the grease is used for a period of time, the base oil contained in it will be lost, and some base oil needs to be replenished regularly to maintain the performance of the original grease.
  • the existing double-row ball rotor bearings have the following problems: First, due to the limitations of structure, space location, transmission mode and rotor dynamics, it is difficult for the existing double-row ball rotor bearings to achieve a rotation speed of more than 110,000 rpm directly driven by a motor.
  • the present invention proposes a self-excited oil mist spray lubrication high-speed bearing, a lubrication method and application.
  • a self-excited oil mist spray lubrication high-speed bearing comprising an outer ring sleeve and an inner ring body, both ends of the outer ring sleeve are connected with the inner ring body through a non-contact type sealing assembly, and the outer ring sleeve
  • the oil storage space and the cage are located between the two sealing components.
  • the cage is provided with at least one ring of rolling elements.
  • the oil storage space and the cage are provided with rolling elements.
  • One side of the body corresponds.
  • a lubrication hole is provided on the sleeve wall of the outer ring sleeve, and the lubrication hole is communicated with the oil storage space.
  • the cage is provided with a half-open pocket for positioning the rolling body, the side of the cage with the pocket is an open side, and the open side faces the oil storage space.
  • the inner wall of the outer ring sleeve is provided with an outer raceway
  • the outer wall of the inner ring body is provided with an inner raceway
  • the rolling bodies are respectively matched with the outer raceway and the inner raceway.
  • the sealing assembly includes an inner flat gasket, an outer flat gasket and a special-shaped sealing element.
  • the special-shaped sealing element is located between the inner flat gasket and the outer flat gasket.
  • An O-shaped sealing ring is arranged between the special-shaped sealing element and the outer ring sleeve.
  • a retaining ring is arranged at the outer end, and the retaining ring is clamped between the outer ring sleeve and the inner ring body through a circlip.
  • the sealing assembly includes a gap sealing body, the gap sealing body is clamped between the outer ring sleeve and the inner ring body by a circlip, an O-shaped sealing ring is arranged between the gap sealing body and the outer ring sleeve, and the gap sealing body is opposite to the inner ring body.
  • the inner ring body is a hollow separate sleeve body or forms an integral solid shaft body together with the rotating shaft;
  • the rolling body is a sphere, a cylinder, a tapered cylinder, or a spherical roller.
  • the oil storage space is a horizontal concave ring groove, and the horizontal concave ring groove is arranged on the inner wall of the outer ring.
  • the oil storage space is an upwardly open inclined ring groove, and the inclined ring groove is arranged on the inner wall of the outer ring.
  • the inner wall of the outer ring sleeve is provided with at least one inclined ring groove, and the lubricating hole is located at the upper part of the topmost inclined ring groove.
  • a self-excited oil mist spray lubrication method for high-speed bearings includes the following steps:
  • step S3 In step S2, when the inner ring body rotates at a high speed, a vortex sealing effect is generated at the slits adjacent to the outer surface of the inner ring body and the sealing assembly to seal the oil.
  • step S1 the lubricating oil periodically enters between the outer ring sleeve and the inner ring body. It must be satisfied that sufficient lubricating oil is kept in the oil storage space when the bearing is stationary, and the lubricating oil does not pass between the seal assembly and the inner ring body. Overflow in the gap between the bearings to maintain the self-excited jet lubrication effect when the bearing is running at high speed.
  • the inner ring body is a hollow and separate sleeve body
  • the inner ring body is placed on both sides of the motor rotor of the motor and fixedly connected with the rotating shaft.
  • the inner ring body is fixedly connected to the rotating shaft.
  • the surface of the hole is matched and fixedly connected with the outer surface of the rotating shaft, the inner ring body, the rotating shaft and the motor rotor rotate synchronously; when the inner ring body is an integral part of the solid shaft body, the inner ring body is placed on both sides of the motor rotor.
  • the ring body and the rotating shaft are an inseparable integral part.
  • the inner hole surface of the motor rotor is matched and fixedly connected with the outer surface of the rotating shaft, and the inner ring body, the rotating shaft and the motor rotor rotate synchronously.
  • the present invention proposes a series of new high-speed bearing structures using thin oil lubrication and the basic method of combining with the motor rotor.
  • the d m n corresponds to all existing thin oil lubrication methods.
  • the invention has the advantages of simple bearing structure, high-speed and ultra-high-speed running life of the bearing, simple lubrication system, low lubricating oil consumption, minimal pollution, no need for compressed air, etc.; by rationally designing the internal structure of the bearing, it can solve the high speed of horizontal working conditions. Thin oil lubrication can also solve high-speed thin oil lubrication in vertical and inclined working conditions.
  • the present invention uses self-excited oil mist pressurized lubrication angular thrust bearing to solve the problem of the existing deep groove ball bearing's weak axial load capacity while ensuring the lubrication effect, so that the bearing can work at a high speed.
  • FIG. 1 is a schematic diagram of the structure of the present invention in Embodiment 1.
  • FIG. 1 is a schematic diagram of the structure of the present invention in Embodiment 1.
  • FIG. 2 is a schematic diagram of the structure of the sealing assembly of the present invention in Embodiment 2.
  • FIG. 2 is a schematic diagram of the structure of the sealing assembly of the present invention in Embodiment 2.
  • FIG. 3 is a schematic diagram of the structure of the sealing assembly of the present invention in Embodiment 3.
  • FIG. 3 is a schematic diagram of the structure of the sealing assembly of the present invention in Embodiment 3.
  • FIG. 4 is a schematic diagram of the structure of the present invention in embodiment 4.
  • FIG. 4 is a schematic diagram of the structure of the present invention in embodiment 4.
  • FIG. 5 is a schematic diagram of the structure of the present invention in Embodiment 5.
  • FIG. 5 is a schematic diagram of the structure of the present invention in Embodiment 5.
  • FIG. 6 is a schematic diagram of the structure of the present invention in Embodiment 6.
  • FIG. 6 is a schematic diagram of the structure of the present invention in Embodiment 6.
  • FIG. 7 is a schematic diagram of the structure of the present invention in Embodiment 7.
  • FIG. 7 is a schematic diagram of the structure of the present invention in Embodiment 7.
  • FIG. 8 is a schematic diagram of the structure of the present invention in Embodiment 8.
  • FIG. 8 is a schematic diagram of the structure of the present invention in Embodiment 8.
  • FIG. 9 is a schematic diagram of the structure of the present invention in Embodiment 9.
  • FIG. 10 is a schematic diagram of the structure of the present invention in Embodiment 10.
  • FIG. 10 is a schematic diagram of the structure of the present invention in Embodiment 10.
  • FIG. 11 is a schematic diagram of the structure of the present invention in Embodiment 11.
  • FIG. 11 is a schematic diagram of the structure of the present invention in Embodiment 11.
  • FIG. 12 is a schematic diagram of the structure of the present invention in Embodiment 12.
  • Embodiment 13 is a schematic diagram of the structure of the present invention in Embodiment 13.
  • Embodiment 14 is a schematic diagram of the structure of the present invention in Embodiment 14.
  • Embodiment 1 as shown in Figure 1, a self-excited oil mist spray lubrication high-speed bearing, including an outer ring sleeve 8 and an inner ring body 4, the inner ring body 4 is located inside the outer ring sleeve 8, the inner ring body 4 and the outer ring sleeve 8 Coaxial line setting.
  • the inner surface of the outer ring sleeve 8 is provided with an outer raceway 19, and the outer surface of the inner ring body 4 is provided with an inner raceway 20.
  • the outer ring sleeve 8 and the inner ring body 4 are connected by a non-contact seal assembly 3 to prevent oil from overflowing.
  • An oil storage space 10 is provided on the inner wall of the outer ring sleeve 8.
  • the oil storage space 10 is a horizontal concave ring groove 24, horizontal
  • the concave ring groove 24 communicates with the lubrication hole 1 provided on the outer ring sleeve 8.
  • the outer surface of the inner ring body 4 is provided with a cage 6.
  • the cage 6 is evenly provided with semi-open pockets along the circumference.
  • the side provided with the pockets is the open side 9, which faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray.
  • a rolling element 2 is provided in the pocket, and the rolling element 2 is a sphere.
  • the inner ring body 4 is a hollow separate sleeve body; the inner ring body 4 and the outer ring sleeve 8 are arranged horizontally, and the outer wall of the inner ring body 4 is provided with an annular protrusion 5 corresponding to the horizontal concave ring groove 24, and the protrusion 5
  • the shape of the surface setting is beneficial to enhance the impact force of the air surface layer.
  • the outer diameter d2 of the annular protrusion 5 is not less than the general diameter d1 of the inner ring body 4, and the size of d2 does not affect the free entry and exit of the inner ring body 4 inside the outer ring sleeve 8.
  • the two ends of the inner ring body 4 respectively extend out of the outer ring sleeve 8, and the two ends of the outer ring sleeve 8 are respectively connected with the inner ring body 4 through a gap of the sealing assembly 3, that is, the outer surface of the sealing assembly 3 and the inner ring body 4 is left
  • the slit 11 ensures that the inner ring body can rotate freely, and the horizontal concave ring groove 24 and the retainer 6 are located between the two sealing components 3. It enters the bearing from the lubrication hole 1 provided on the upper part of the outer ring sleeve, flows through the outer surface of the inner ring body 4 and is stored in the horizontal concave ring groove 24.
  • the outer surface of the inner ring body 4 is air-bound
  • the layer also rotates at a high speed, and continuously throws out the high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming a spray effect of high-energy oil particles flying around, and a part of the high-energy oil particles are injected to the open side of the cage 9,
  • the rolling element 2 and the inner and outer raceways forcefully lubricate the friction pairs composed of the cage 6 and the rolling elements 2, the outer raceway 19 and the inner raceway 20, and maintain the inner ring body 4 to rotate at a high speed.
  • Embodiment 2 is a self-excited oil mist spray lubrication high-speed bearing.
  • the sealing assembly 3 includes an inner flat gasket 3-1, an outer flat gasket 3-4, and a special-shaped seal 3-2.
  • a slit 11 is provided between the flat pad 3-1, the outer flat pad 3-4, and the special-shaped seal 3-2 and the inner ring body, which does not affect the rotation of the outer body.
  • the special-shaped sealing element 3-2 is located between the inner flat gasket 3-1 and the outer flat gasket 3-4, and an O-shaped sealing ring 3-3 is arranged between the special-shaped sealing element 3-2 and the outer ring sleeve 8 to ensure the outer ring sleeve and the seal The tightness between components 3.
  • the outer end of the outer flat gasket 3-4 is provided with a retaining ring 3-6, and the retaining ring 3-6 is clamped between the outer ring sleeve 8 and the inner ring body 4 through a circlip 3-5.
  • a groove-like structure is formed at a position close to the surface of the inner ring body 4, which effectively prevents the oil from overflowing from the slit 11 between the sealing assembly 3 and the inner ring body 4.
  • the other structure is the same as the first embodiment.
  • the sealing assembly 3 includes a gap sealing body 3-7, that is, a slit is provided between the sealing body and the inner ring body 4 11, and does not affect the rotation of the outer body.
  • the gap sealing body 3-7 is clamped between the outer ring sleeve 8 and the inner ring body 4 by a circlip 3-5, and an O-shaped sealing ring 3-3 is arranged between the gap sealing body 3-7 and the outer ring sleeve 8 to improve the gap seal The tightness between the body 4 and the outer ring sleeve 8.
  • An oil groove 3-8 is provided on the surface of the gap sealing body 3-7 and the inner ring body 4, and the arrangement of the oil groove can effectively prevent the oil from overflowing from the slit 11 between the sealing body and the inner ring body 4.
  • the other structure is the same as the first embodiment.
  • Embodiment 4 as shown in Fig. 4, is a self-excited oil mist spray lubrication high-speed bearing.
  • the inner ring body of the bearing and the rotating shaft 12 together form an integral solid shaft body, and the outer ring sleeve 8 is arranged horizontally.
  • the oil storage space 10 is a horizontal concave ring groove 24, the solid shaft is provided with an inner race 20, and the outer race is provided with an outer race 19, the cage 6 is installed on the solid shaft, and the cage 6 is provided with a pocket
  • One side of the hole is an open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray.
  • Rolling bodies 2 are provided in the pockets.
  • the rolling elements 2 are matched with the inner and outer raceways respectively.
  • the two ends of the solid shaft body can respectively extend out of the outer ring 8 to be connected with other related units; or the tail of one end can be integrally sealed inside the outer ring 8.
  • the horizontal concave ring groove 24 and the holder 6 are located between the two sealing components 3.
  • the other structure is the same as that of Embodiment 2 or 3.
  • Embodiment 5 as shown in Figure 5, a self-excited oil mist spray lubrication high-speed bearing, the bearing is an angular contact bearing, including an outer ring sleeve 8 and an inner ring body 4, the inner ring body 4 is connected to the rotating shaft 12 Together they form an indivisible whole solid shaft.
  • the solid shaft body is located inside the outer ring sleeve 8, and the solid shaft body and the outer ring sleeve 8 are arranged coaxially and horizontally.
  • the inner surface of the outer ring sleeve 8 is provided with an outer raceway 19, and the outer surface of the solid shaft body is provided with an inner raceway 20, and the rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively.
  • the axial pretension force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer raceway 19 and the inner raceway 20 maintain a certain pretension force on the rolling element 2.
  • the outer ring sleeve 8 and the solid shaft body are connected by a non-contact seal assembly 3 to prevent oil from overflowing.
  • An oil storage space 10 is provided on the inner wall of the outer ring sleeve 8.
  • the oil storage space 10 is a horizontal concave ring groove 24 with a horizontal concave
  • the ring groove 24 communicates with the lubrication hole 1 provided on the outer ring sleeve 8.
  • the solid shaft body is provided with a cage 6 on the outer surface of the body.
  • the cage 6 is evenly provided with semi-open pockets along the circumference, and the cage 6 is provided with pockets.
  • One side of the hole is an open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray.
  • a rolling element 2 is provided in the pocket, and the rolling element 2 is a sphere. Both ends of the solid shaft body can respectively extend out of the outer ring 8 to be connected to other related units; or the tail of one end can be integrally sealed inside the outer ring 8.
  • the horizontal concave ring groove 24 and the holder 6 are located between the two sealing components 3.
  • the lubricating oil enters the bearing from the lubrication hole 1 provided on the upper part of the outer ring sleeve 8, flows through the outer surface of the solid shaft and is stored in the horizontal concave ring groove 24.
  • the air on the outer surface of the solid shaft is also attached to the bearing. It rotates together at high speed and continuously throws out the high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming a spray effect of high-energy oil particles flying around, and a part of the high-energy oil particles are injected to the open side of the cage 9.
  • Rolling elements 2 and the inner and outer raceways, the friction pairs composed of the cage 6 and the rolling elements 2, the outer raceway 19 and the inner raceway 20 are forcedly lubricated to maintain the solid shaft rotating at a high speed.
  • the other structure is the same as that of Embodiment 2 or 3.
  • Embodiment 6, as shown in Fig. 6, is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor.
  • the bearings described in embodiment 4 are arranged on both sides of the motor rotor 16.
  • the bearings are deep groove ball bearings and the rotating shaft 12 and the two inner ring bodies 4 separately arranged on both sides of the motor rotor 16 form an indivisible integral solid shaft body, the solid shaft body and the outer ring sleeve 8 are arranged horizontally, and the oil storage space 10 is a horizontal concave ring groove 24, solid
  • An inner raceway 20 is provided on the outer surface of the shaft body, and an outer raceway 19 is provided on the inner surface of the outer ring sleeve 8.
  • the cage 6 is mounted on a solid shaft.
  • the side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray.
  • Type structure There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively.
  • the inner hole of the motor rotor 16 is matched and fixedly connected with the outer surface of the solid shaft body, and the solid shaft body and the motor rotor 16 rotate synchronously.
  • the outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor.
  • the lubricating oil enters the bearing from the lubricating hole 1 arranged on the upper part of the outer ring sleeve 8, flows through the outer surface of the inner ring body 4 and then is stored in the horizontal concave ring groove 24.
  • the lubricating oil motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 Rotating at high speed with the inner ring body 4 on both sides, the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming high-energy oil particles
  • the spray effect of flying around, a part of the high-energy oil particles are sprayed to the open side of the cage 9, the rolling elements 2, and the inner and outer raceways.
  • the cage 6 and the rolling elements 2, the outer raceway 19, and the inner raceway 20 are combined.
  • the friction pair is forced to be lubricated to maintain the inner ring body 4 to rotate at a high speed.
  • Embodiment 7 as shown in Fig. 7, a self-excited oil mist spray lubrication high-speed bearing, the bearing outer ring 8 is inclined or vertically arranged, and the oil storage space 10 is a plurality of upwardly inclined inclined ring grooves 15 which are inclined
  • the upward inclination angle of the ring groove 15 is 5° ⁇ 85°, and it is better that the oil is not easy to overflow.
  • the oil storage space 10 can also be used under horizontal working conditions.
  • At least one inclined ring groove 15 is provided on the inner wall of the outer ring sleeve 8, and the lubricating hole 1 is located at the upper part of the inclined ring groove 15 at the topmost end.
  • the lubricating oil When the lubricating oil is refueled through the lubrication hole 1, the lubricating oil should flow downward along the inner wall of the outer ring sleeve 8, gradually filling all the inclined ring grooves 15.
  • the inner ring body 4 and the rotating shaft 12 together form an inseparable integral solid Shaft body, the outer surface of the solid shaft body is provided with an inner raceway 20, the outer ring sleeve is provided with an outer raceway 19, the cage 6 is installed on the outer surface of the solid shaft body, and the side of the cage 6 with pockets is the open side 9 ,
  • the open side 9 faces the inclined ring groove 15, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray.
  • Rolling bodies 2 are provided in the pockets.
  • the rolling elements 2 are matched with the inner and outer raceways respectively.
  • the inclined ring groove 15 and the holder 6 are located between the two sealing components. Both ends of the solid shaft body can respectively extend out of the outer ring 8 to be connected to other related units; or the tail of one end can be integrally sealed inside the outer ring 8.
  • the air surface layer on the outer surface of the solid shaft also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the inclined ring groove 15, forming a spray effect of high-energy oil particles flying around.
  • the other structure is the same as that of Embodiment 2 or 3.
  • Embodiment 8 as shown in Fig. 8, an application of a self-excited oil mist spray lubrication high-speed bearing in a motor.
  • the bearings described in embodiment 7 are arranged on both sides of the motor rotor 16.
  • the bearings are deep groove ball bearings and the rotating shaft 12 and the two inner ring bodies 4 separated on both sides of the motor rotor 16 form an indivisible integral solid shaft body, the solid shaft body and the outer ring sleeve 8 are inclined or vertically arranged, and the oil storage space 10 is an upwardly inclined inclined ring
  • the groove 15 and the inclined ring groove 15 are inclined upward at an angle of 5° ⁇ 85°, so that the oil is not easy to overflow.
  • the oil storage space 10 can also be used under horizontal working conditions.
  • the lubrication hole 1 is arranged at the top of all the inclined ring grooves 15.
  • the oil should be directed along the inner wall of the outer ring sleeve 8. Downstream, gradually fill up all the inclined ring grooves 15.
  • An inner raceway 20 is provided on the outer surface of the solid shaft body, and an outer raceway 19 is provided on the inner surface of the outer ring sleeve 8.
  • the cage 6 is mounted on a solid shaft.
  • the side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray.
  • Type structure There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively.
  • the inner hole of the motor rotor 16 is matched and fixedly connected with the outer surface of the solid shaft body, and the solid shaft body and the motor rotor 16 rotate synchronously.
  • the outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor.
  • the rolling elements 2 of each bearing are arranged under all the inclined ring grooves 15 in the bearing.
  • the motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 and the inner ring body 4 on both sides to rotate at a high speed.
  • the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the tilt ring
  • the oil stored in the groove 15 forms a spray effect of high-energy oil particles flying around. Part of the high-energy oil particles are injected to the open side 9 of the cage, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication to maintain the inner
  • the ring body 4 rotates at high speed.
  • the high-speed rotation of the internal parts of the bearing and the high-speed air surface layer continuously give sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most lubricating oil particles inside the bearing.
  • the centrifugal force acts when the bearing stops rotating. A considerable part of the lubricating oil still remains in the inclined ring groove 15.
  • Embodiment 9, as shown in Fig. 9, is a self-excited oil mist spray lubricated high-speed bearing.
  • the bearing is an angular contact bearing and includes an outer ring sleeve 8 and an inner ring body 4.
  • the inner ring body 4 is a hollow single sleeve body.
  • the inner ring body 4 is located inside the outer ring sleeve 8, and the inner ring body 4 and the outer ring sleeve 8 are arranged coaxially and horizontally. Both ends of the inner ring body 4 extend out of the outer ring sleeve 8.
  • the inner surface of the outer ring sleeve 8 is provided with an outer race 19
  • the outer surface of the inner ring body 4 is provided with an inner raceway 20, and the rolling bodies 2 are matched with the outer raceway 19 and the inner raceway 20 respectively.
  • the inner ring body 4 bears on the shaft shoulder 21, and the axial pre-tightening force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer race 19 and the inner race 20 maintain a certain pre-tightening force on the rolling elements 2.
  • the outer ring sleeve 8 and the inner ring body 4 are connected by a non-contact seal assembly 3 to prevent oil from overflowing.
  • An oil storage space 10 is provided on the inner wall of the outer ring sleeve 8.
  • the oil storage space 10 is a horizontal concave ring groove 24, horizontal
  • the concave ring groove 24 communicates with the lubrication hole 1 provided on the outer ring sleeve 8.
  • the outer surface of the inner ring body 4 is provided with a cage 6.
  • the cage 6 is evenly provided with semi-open pockets along the circumference.
  • the side provided with the pockets is the open side 9, which faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray.
  • a rolling element 2 is provided in the pocket, and the rolling element 2 is a sphere.
  • the inner ring body 4 is a hollow separate sleeve body; the inner ring body 4 and the outer ring sleeve 8 are arranged horizontally.
  • the two ends of the outer ring sleeve 8 are respectively connected with the inner ring body 4 through the gap of the sealing assembly 3, that is, there are slits 11 on the outer surface of the sealing assembly 3 and the inner ring 4 to ensure the free rotation of the inner ring body, and the horizontal concave ring groove 24 and the holder 6 are located between the two sealing components 3.
  • the lubricating oil enters the bearing from the lubrication hole 1 provided on the upper part of the outer ring sleeve 8, flows through the outer surface of the inner ring body 4, and is stored in the horizontal concave ring groove 24.
  • the other structure is the same as that of Embodiment 2 or 3.
  • Embodiment 10 as shown in FIG. 10, is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor.
  • the bearings described in Embodiment 9 are arranged on both sides of the motor rotor 16, and the bearings are angular contact bearings.
  • the inner ring body 4 is a hollow separate sleeve body; the inner ring body 4 is separately placed on both sides of the motor rotor 16 of the motor and is fixedly connected to the rotating shaft 12, and the inner hole surface of the motor rotor 16 matches the outer surface of the rotating shaft 12 Combined with a fixed connection, the inner ring body 4, the rotating shaft 12 and the motor rotor 16 rotate synchronously; the inner ring body 4 and the outer ring sleeve 8 are arranged horizontally, the oil storage space 10 is a horizontal concave ring groove 24, and the outer surface of the inner ring body 4 is provided There is an inner raceway 20, the inner surface of the outer ring sleeve 8 is provided with an outer raceway 19, and the rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively.
  • the inner ring body 4 bears on the shaft shoulder 21, and the axial pre-tightening force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer race 19 and the inner race 20 maintain a certain pre-tightening force on the rolling elements 2.
  • the cage 6 is installed on the inner ring body 4, the side with pockets on the cage 6 is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is conducive to directly receiving the lubricating oil spray Open structure.
  • the outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the inner ring body 4 from rubbing against adjacent components and hindering the rotation of the rotor.
  • the axial stress generated by the front bearing 27 on the rotating shaft 12 and the axial stress generated by the rear bearing 27a on the rotating shaft 12 have opposite directions and cancel each other.
  • the lubricating oil enters the bearing from the lubricating hole 1 arranged on the upper part of the outer ring sleeve 8, flows through the outer surface of the inner ring body 4 and then is stored in the horizontal concave ring groove 24.
  • the lubricating oil motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 Rotating at high speed with the inner ring body 4 on both sides, the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming high-energy oil particles
  • the spray effect of flying around, a part of the high-energy oil particles are sprayed to the open side of the cage 9, the rolling elements 2, and the inner and outer raceways.
  • the cage 6 and the rolling elements 2, the outer raceway 19, and the inner raceway 20 are combined.
  • the friction pair is forced to be lubricated to maintain the inner ring body 4 to rotate at
  • Embodiment 11 is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor.
  • the bearings described in Embodiment 9 are arranged on both sides of the motor rotor 16, and the bearings are angular contact bearings.
  • the rotating shaft 12 and the two inner ring bodies 4 separated on both sides of the motor rotor 16 form an indivisible integral solid shaft body.
  • the inner hole surface of the motor rotor 16 matches and is fixedly connected with the outer surface of the solid shaft body.
  • the motor rotor 16 rotates synchronously; the solid shaft body and the outer ring 8 are arranged horizontally, the oil storage space 10 is a horizontal concave ring groove 24, the solid shaft body is provided with an inner race 20 on the outer surface, and the outer ring 8 is provided with an outer race on the inner surface 19.
  • the rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively.
  • the axial pretension force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer raceway 19 and the inner raceway 20 maintain a certain pretension force on the rolling element 2.
  • the cage 6 is mounted on a solid shaft.
  • the side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray.
  • Type structure There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively.
  • the outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor.
  • the axial stress generated by the front bearing 27 on the rotating shaft 12 and the axial stress generated by the rear bearing 27a on the rotating shaft 12 have opposite directions and cancel each other.
  • the lubricating oil enters the bearing from the lubricating hole 1 provided on the upper part of the outer ring sleeve 8, flows through the outer surface of the solid shaft and is stored in the horizontal concave ring groove 24.
  • the lubricating oil motor rotor 16 is driven by the electromagnetic force of the motor to drive the solid shaft to rotate at a high speed.
  • the air surface layer on the outer surface of the solid shaft also rotates at a high speed, and constantly throws out the high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming a spray effect of high-energy oil particles flying around, and a part of the high-energy oil particles Spray to the open side of the cage 9, the rolling elements 2, and the inner and outer raceways, to force the lubrication of the friction pairs composed of the cage 6 and the rolling elements 2, the outer raceway 19, and the inner raceway 20 to maintain the solid shaft at high speed Spin.
  • Embodiment 12 as shown in Figure 12, a self-excited oil mist spray lubrication high-speed bearing, the bearing is an angular contact bearing, the outer ring sleeve 8 is inclined or vertically arranged, and the oil storage space 10 is a plurality of upwardly inclined inclined
  • the upward inclination angle of the ring groove 15 and the inclined ring groove 15 is 5° ⁇ 85°, so that the oil is not easy to overflow.
  • the oil storage space 10 can also be used under horizontal working conditions.
  • At least one inclined ring groove 15 is provided on the inner wall of the outer ring sleeve 8, and the lubricating hole 1 is located at the upper part of the inclined ring groove 15 at the topmost end.
  • the inner ring body 4 is a hollow separate sleeve body, and the outer surface of the inner ring body 4 is provided with There is an inner raceway 20, an outer raceway 19 is provided in the outer ring sleeve, and the rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively.
  • the two ends of the inner ring body 4 respectively extend out of the outer ring sleeve 8.
  • the inner ring body 4 rests on the shoulder 21, and the axial pre-tightening force 22 acts on the end surface 23 of the outer ring sleeve 8 to make the outer race 19 and the inner race 20 Keep a certain pretension on the rolling element 2.
  • the cage 6 is installed on the outer surface of the inner ring body 4, the side with pockets on the cage 6 is the open side 9, the open side 9 faces the inclined ring groove 15, and the open side 9 is conducive to directly receiving the lubricating oil spray Open structure.
  • Rolling bodies 2 are provided in the pockets. The rolling elements 2 are matched with the inner and outer raceways respectively.
  • the inclined ring groove 15 and the holder 6 are located between the two sealing components.
  • the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the inclined ring groove 15, forming high-energy oil particles everywhere.
  • the jet effect of flying some high-energy oil particles are injected to the open side 9, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication, to maintain the high-speed rotation of the inner ring body 4, and the high-speed rotation of the internal parts of the bearing.
  • the high-speed air surface layer continuously imparts sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most lubricating oil particles inside the bearing.
  • the centrifugal force causes a considerable part of the lubricating oil to remain in the inclined ring groove 15 .
  • the other structure is the same as that of the seventh embodiment.
  • Embodiment 13 is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor.
  • the bearing described in embodiment 12 is provided on both sides of the motor rotor 16.
  • the bearing is an angular contact bearing, and the inner
  • the ring body 4 is a hollow single sleeve body; the inner ring body 4 is placed on both sides of the motor rotor 16 of the motor and is fixedly connected to the rotating shaft 12, and the inner hole surface of the motor rotor 16 matches and is fixedly connected to the outer surface of the rotating shaft 12 ,
  • the inner ring body 4, the rotating shaft 12 and the motor rotor 16 rotate synchronously; the inner ring body 4 and the outer ring sleeve 8 are inclined or vertically arranged, the oil storage space 10 is an upwardly inclined inclined ring groove 15, and the inclined ring groove 15 is inclined upwardly The angle is 5° ⁇ 85°, so the oil is not easy to overflow.
  • the oil storage space 10 can also be used under horizontal working conditions.
  • the lubrication hole 1 is arranged at the top of all the inclined ring grooves 15. When the lubricating oil is added through the lubricating hole 1, the oil should be directed along the inner wall of the outer ring sleeve 8. Downstream, gradually fill up all the inclined ring grooves 15.
  • the outer surface of the inner ring body 4 is provided with an inner raceway 20, and the inner surface of the outer ring sleeve 8 is provided with an outer raceway 19.
  • the cage 6 is mounted on a solid shaft.
  • the side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray.
  • Type structure There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively.
  • the outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor.
  • the rolling elements 2 of each bearing are arranged under all the inclined ring grooves 15 in the bearing.
  • the axial stress generated by the front bearing 27 on the rotating shaft 12 and the axial stress generated by the rear bearing 27a on the rotating shaft 12 have opposite directions and cancel each other.
  • the motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 and the inner ring body 4 on both sides to rotate at a high speed.
  • the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the tilt ring
  • the oil stored in the groove 15 forms a spray effect of high-energy oil particles flying around. Part of the high-energy oil particles are injected to the open side 9 of the cage, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication to maintain the inner
  • the ring body 4 rotates at high speed.
  • the high-speed rotation of the internal parts of the bearing and the high-speed air surface layer continuously give sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most lubricating oil particles inside the bearing.
  • the centrifugal force acts when the bearing stops rotating. A considerable part of the lubricating oil still remains in the inclined ring groove 15.
  • Embodiment 14 is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor.
  • the bearings described in embodiment 12 are arranged on both sides of the motor rotor 16, and the bearings are angular contact bearings.
  • the rotating shaft 12 and the two inner ring bodies 4 separated on both sides of the motor rotor 16 form an indivisible integral solid shaft body.
  • the inner hole surface of the motor rotor 16 matches and is fixedly connected with the outer surface of the solid shaft body.
  • the motor rotor 16 rotates synchronously; the solid shaft body and the outer ring 8 are inclined or vertically arranged, the oil storage space 10 is an upwardly inclined inclined ring groove 15, and the inclined ring groove 15 is inclined upward at an angle of 5° ⁇ 85°. It is advisable that the liquid is not easy to overflow.
  • the oil storage space 10 can also be used under horizontal working conditions.
  • the lubrication hole 1 is arranged at the top of all the inclined ring grooves 15. When the lubricating oil is added through the lubricating hole 1, the oil should be directed along the inner wall of the outer ring sleeve 8.
  • An inner raceway 20 is provided on the outer surface of the solid shaft body, and an outer raceway 19 is provided on the inner surface of the outer ring sleeve 8.
  • the cage 6 is mounted on a solid shaft.
  • the side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray.
  • Type structure There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively.
  • the outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor.
  • the rolling elements 2 of each bearing are arranged under all the inclined ring grooves 15 in the bearing.
  • the axial stress generated by the front bearing 27 on the solid shaft and the axial stress generated by the rear bearing 27a on the solid shaft are in opposite directions and cancel each other.
  • the motor rotor 16 is driven by the electromagnetic force of the motor to drive the solid shaft body to rotate at a high speed.
  • the air surface layer on the outer surface of the solid shaft body also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the inclined ring groove 15 to form high energy
  • the spray effect of oil particles flying around, some of the high-energy oil particles are injected to the open side of the cage 9, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication to maintain the high-speed rotation of the solid shaft, and the internal parts of the bearing
  • the high-speed rotation and high-speed air surface layer continuously gives sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most of the lubricating oil particles inside the bearing.
  • the centrifugal force causes a considerable part of the lubricating oil to remain in the tilting ring.
  • Lubricating oil periodically enters between the outer ring 8 and the inner ring body 4 from the lubrication hole 1 provided on the outer ring 8 and is stored in the oil storage space 10;
  • step S3 In step S2, when the inner ring body 4 rotates at a high speed, the sealing assembly 3 and the outer surface of the inner ring body 4 produce a vortex sealing effect at the slit 11 adjacent to the outer surface of the inner ring body 4 to seal the oil.
  • step S1 the lubricating oil periodically enters between the outer ring sleeve 8 and the inner ring body 4, and it must be satisfied that sufficient lubricating oil is kept in the oil storage space 10 when the bearing is in a static state, and the lubricating oil does not flow from the seal assembly 3 and The slit 11 between the inner ring bodies 4 overflows, so as to maintain the self-excited jet lubrication effect when the bearing is running at high speed.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

A high-speed bearing capable of self-activated spraying of oil mist lubrication, a lubricating method, and an application for motors. The high-speed bearing comprises an outer annular sleeve (8) and an inner annular member (4). Two ends of the outer annular sleeve (8) are connected to the inner annular member (4) via non-contact type sealing components (3). An oil storage space (10) and a retaining frame (6) are provided between the outer annular sleeve (8) and the inner annular member (4). The oil storage space (10) and the retaining frame (6) are located between two sealing components (3). A rolling member (2) is provided on the retaining frame (6). The oil storage space (10) corresponds to a side of the retaining frame (2) provided with the rolling member (2). The bearing has advantages of structural simplicity, a long service life under high-speed and ultra high-speed operations, simple construction of a lubrication system, low lubricant consumption, an eliminated need of compressed air, etc. Disposing the bearing at two sides of a motor rotor improves the rotation speed of the motor without using a complex lubrication system or consuming a large amount of lubricant.

Description

自激式油雾喷射润滑高速轴承、润滑方法及应用Self-excited oil mist jet lubrication high-speed bearing, lubrication method and application 技术领域Technical field
本发明涉及轴承技术领域,特别是指一种自激式油雾喷射润滑高速轴承、润滑方法及应用。The invention relates to the technical field of bearings, in particular to a self-excited oil mist spray lubrication high-speed bearing, a lubrication method and application.
背景技术Background technique
滚动轴承在高速运转时,滚动体与滚道之间的摩擦、碰撞,滚动体与保持架之间的接触、摩擦,以及润滑剂的粘性阻力,一般会产生大量的热量,使接触部位温度升高,引起热变形,直接降低了轴承的工作精度;严重时甚至导致轴承的热咬合,致使轴承损坏。必须采用合理的润滑系统来减少摩擦。When the rolling bearing is running at high speed, the friction and collision between the rolling element and the raceway, the contact and friction between the rolling element and the cage, and the viscous resistance of the lubricant will generally generate a lot of heat, which will increase the temperature of the contact part. , Causing thermal deformation, directly reducing the working accuracy of the bearing; in severe cases, it may even cause the bearing's thermal seizure, resulting in damage to the bearing. A reasonable lubrication system must be used to reduce friction.
一般认为,高速滚动轴承润滑方式的选择与轴承的转速、负荷、容许温升、及轴承类型有关,可按照d mn值选取(d m为轴承滚动体节圆直径;n为工作转速)。高速滚动轴承的脂润滑方式只能用于d mn值≤1.3×10 6的场合,当d mn值≥1.3×10 6时,高速滚动轴承只能使用稀油润滑。高速滚动轴承的现有稀油润滑方式包括油雾润滑(d mn值≤1.8×10 6)、油气润滑(d mn值≤2.0×10 6)、环下润滑(d mn值≤3.0×10 6)、喷射润滑(d mn值≤3.0×10 6);上述四种稀油润滑方式都分别存在着诸如结构复杂、压缩空气耗能大、油耗高、污染大等诸多问题,其应用范围也受到很大局限;其它可用的轴承种类在应用方面也受到很大的限制,如磁悬浮轴承购置成本太高,承载力较低,对温度过于敏感;气浮轴承压缩空气消耗大,承载力低。 It is generally believed that the choice of high-speed rolling bearing lubrication method is related to the bearing speed, load, allowable temperature rise, and bearing type, and can be selected according to the value of d m n (d m is the pitch circle diameter of the bearing rolling body; n is the working speed). High speed rolling bearing grease lubrication can only be used where the value of d m n ≤1.3 × 10 6, and when the value of d m n ≥1.3 × 6 10, the high-speed rolling bearings can only use oil lubrication. The existing thin oil lubrication methods for high-speed rolling bearings include oil mist lubrication (d m n value ≤ 1.8×10 6 ), oil-air lubrication (d m n value ≤ 2.0×10 6 ), and under-ring lubrication (d m n value ≤ 3.0× 10 6 ), jet lubrication (d m n value ≤3.0×10 6 ); the above four thin oil lubrication methods have many problems such as complex structure, high energy consumption of compressed air, high fuel consumption, and large pollution. Their applications The range is also greatly limited; other available bearing types are also greatly restricted in application, such as magnetic bearings are too expensive to purchase, low carrying capacity, and too sensitive to temperature; compressed air consumption of air bearings, carrying capacity low.
在现有轴承技术中,皮带传动的双列滚珠纺杯轴承是使用稀油润滑在较高速度区域运行的一种具有独特润滑原理的轴承,该轴承润滑剂初装为润滑脂,后续补加润滑油,对此有一种典型的解释是:润滑脂使用一段时间后,其内含的基础油出现损耗现象,需要定期补充一些基础油进去,以保持原有润滑脂的性能。In the existing bearing technology, the belt-driven double-row ball rotor bearing is a kind of bearing with a unique lubrication principle that uses thin oil lubrication to run in a higher speed area. The bearing lubricant is initially installed as grease, and subsequently added Lubricating oil, there is a typical explanation for this: after the grease is used for a period of time, the base oil contained in it will be lost, and some base oil needs to be replenished regularly to maintain the performance of the original grease.
需要指出的是,现有纺杯轴承的基础型在当初被设计时,并未考虑使用稀油润滑,只是因为脂润滑的速度实在上不去了,才被迫改为稀油润滑。因此直到现在纺杯轴承还保留了很多适合脂润滑轴承的结构特点、润滑理念和保养习惯,并不能完全适应稀油润滑。It should be pointed out that when the basic type of the existing rotor bearing was designed, thin oil lubrication was not considered. It was only because the speed of grease lubrication could not go up, it was forced to change to thin oil lubrication. Therefore, until now, the rotor bearing still retains many structural features, lubrication concepts and maintenance habits suitable for grease lubricated bearings, and cannot fully adapt to thin oil lubrication.
现有双列滚珠纺杯轴承存在以下问题:第一,由于结构、空间位置、传动方式与转子动力学所限,现有双列滚珠纺杯轴承很难通过电机直接驱动实现110000rpm以上的旋转速度(d mn值≥1.55×10 6);第二,由于现有双列滚珠纺杯轴承的内部结构只适合于水平工况,用于垂直和倾斜工况时稀油流失严重;第三,由于现有双列滚珠纺杯轴承采用深沟球方式,其轴向承载力有限,其轴向精度也较差;第四,现有双列滚珠纺杯轴承润滑理论非常混乱,导致相关技术长期停滞不前。 The existing double-row ball rotor bearings have the following problems: First, due to the limitations of structure, space location, transmission mode and rotor dynamics, it is difficult for the existing double-row ball rotor bearings to achieve a rotation speed of more than 110,000 rpm directly driven by a motor. (d m n value ≥ 1.55×10 6 ); second, because the internal structure of the existing double-row ball rotor bearing is only suitable for horizontal working conditions, thin oil loss is serious when used in vertical and inclined working conditions; third, Since the existing double-row ball rotor bearing adopts the deep groove ball method, its axial bearing capacity is limited and its axial accuracy is also poor; fourth, the existing double-row ball rotor bearing lubrication theory is very confusing, leading to long-term related technologies Stagnation.
发明内容Summary of the invention
针对上述背景技术中的不足,本发明提出一种自激式油雾喷射润滑高速轴承、润滑方法及应用。In view of the deficiencies in the aforementioned background technology, the present invention proposes a self-excited oil mist spray lubrication high-speed bearing, a lubrication method and application.
本发明的技术方案是这样实现的:一种自激式油雾喷射润滑高速轴承,包括外圈套和内圈体,外圈套的两端通过非接触型的密封组件与内圈体连接,外圈套和内圈体之间设有储油空间和保持架,储油空间和保持架位于两个密封组件之间,保持架上设有至少一圈滚动体,储油空间与保持架上设有滚动体的一侧相对应。The technical scheme of the present invention is realized as follows: a self-excited oil mist spray lubrication high-speed bearing, comprising an outer ring sleeve and an inner ring body, both ends of the outer ring sleeve are connected with the inner ring body through a non-contact type sealing assembly, and the outer ring sleeve There is an oil storage space and a cage between the inner ring and the inner ring body. The oil storage space and the cage are located between the two sealing components. The cage is provided with at least one ring of rolling elements. The oil storage space and the cage are provided with rolling elements. One side of the body corresponds.
所述外圈套的套壁上设有润滑孔,润滑孔与储油空间相连通。A lubrication hole is provided on the sleeve wall of the outer ring sleeve, and the lubrication hole is communicated with the oil storage space.
所述保持架上设有用于定位滚动体的半开放的兜孔,保持架上设有兜孔的一侧为开放侧,开放侧朝向储油空间。The cage is provided with a half-open pocket for positioning the rolling body, the side of the cage with the pocket is an open side, and the open side faces the oil storage space.
所述外圈套的内壁上设有外滚道,内圈体的外壁上设有内滚道,滚动体分别与外滚道、内滚道相配合。The inner wall of the outer ring sleeve is provided with an outer raceway, the outer wall of the inner ring body is provided with an inner raceway, and the rolling bodies are respectively matched with the outer raceway and the inner raceway.
所述密封组件包括内平垫、外平垫和异形密封件,异形密封件位于内平垫和外平垫之间,异形密封件与外圈套之间设有O型密封圈,外平垫的外侧端设有挡圈,挡圈通过卡簧卡固在外圈套和内圈体之间。The sealing assembly includes an inner flat gasket, an outer flat gasket and a special-shaped sealing element. The special-shaped sealing element is located between the inner flat gasket and the outer flat gasket. An O-shaped sealing ring is arranged between the special-shaped sealing element and the outer ring sleeve. A retaining ring is arranged at the outer end, and the retaining ring is clamped between the outer ring sleeve and the inner ring body through a circlip.
所述密封组件包括间隙密封体,间隙密封体通过卡簧卡固在外圈套和内圈体之间,间隙密封体与外圈套之间设有O型密封圈,间隙密封体与内圈体相对的内侧面上设有油沟。The sealing assembly includes a gap sealing body, the gap sealing body is clamped between the outer ring sleeve and the inner ring body by a circlip, an O-shaped sealing ring is arranged between the gap sealing body and the outer ring sleeve, and the gap sealing body is opposite to the inner ring body. There is an oil groove on the inner side.
所述内圈体为中空的单独套体或与旋转轴共同构成一个不可分割的整体实心轴体;滚动体为球体或圆柱体或锥形柱体或球面滚子。The inner ring body is a hollow separate sleeve body or forms an integral solid shaft body together with the rotating shaft; the rolling body is a sphere, a cylinder, a tapered cylinder, or a spherical roller.
所述外圈套水平设置时,储油空间为水平凹形环槽,水平凹形环槽设置在外圈套的内壁上。When the outer ring is arranged horizontally, the oil storage space is a horizontal concave ring groove, and the horizontal concave ring groove is arranged on the inner wall of the outer ring.
所述外圈套倾斜或竖直设置时,储油空间为向上开口的倾斜环槽,倾斜环槽设置在外圈套的内壁上。When the outer snare is inclined or vertically arranged, the oil storage space is an upwardly open inclined ring groove, and the inclined ring groove is arranged on the inner wall of the outer ring.
所述外圈套内壁上设有至少一个倾斜环槽,润滑孔位于最顶端的倾斜环槽的上部。The inner wall of the outer ring sleeve is provided with at least one inclined ring groove, and the lubricating hole is located at the upper part of the topmost inclined ring groove.
一种自激式油雾喷射润滑高速轴承的润滑方法,包括如下步骤:A self-excited oil mist spray lubrication method for high-speed bearings includes the following steps:
S1:润滑油从设置于外圈套上的润滑孔周期性进入外圈套和内圈体之间,并储存于储油空间内;S1: Lubricating oil periodically enters between the outer ring and the inner ring body from the lubrication hole provided on the outer ring, and is stored in the oil storage space;
S2:当内圈体高速旋转时,内圈体外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击储油空间中的存油,形成高能油微粒四处乱飞的自激喷射润滑效应,一部分高能油微粒高速喷射向保持架、滚动体和内、外滚道,对保持架与滚动体、外滚道、内滚道组成的诸摩擦副进行强制润滑,维持内圈体高速旋转;S2: When the inner ring body rotates at a high speed, the air surface layer on the outer surface of the inner ring also rotates at a high speed, and constantly throws out the high-energy airflow to impact the oil in the oil storage space, forming a free flying of high-energy oil particles everywhere. Jet lubrication effect, a part of high-energy oil particles are jetted to the cage, rolling elements and inner and outer raceways at high speed to force lubrication of the friction pairs composed of the cage and rolling elements, outer raceways and inner raceways to maintain the inner ring Body rotates at high speed;
S3:在步骤S2中,在内圈体高速旋转时,密封组件与内圈体的外表面紧邻的狭缝处产生涡流密封效应,对油液进行密封。S3: In step S2, when the inner ring body rotates at a high speed, a vortex sealing effect is generated at the slits adjacent to the outer surface of the inner ring body and the sealing assembly to seal the oil.
在步骤S1中,润滑油周期性进入外圈套和内圈体之间,必须满足在轴承静止状态下,保持储油空间中留存足够的润滑油,且润滑油不从密封组件与内圈体之间的狭缝中溢出,以供轴承高速运转时维持自激喷射润滑效应的发生。In step S1, the lubricating oil periodically enters between the outer ring sleeve and the inner ring body. It must be satisfied that sufficient lubricating oil is kept in the oil storage space when the bearing is stationary, and the lubricating oil does not pass between the seal assembly and the inner ring body. Overflow in the gap between the bearings to maintain the self-excited jet lubrication effect when the bearing is running at high speed.
自激式油雾喷射润滑高速轴承在电机上的应用,内圈体为中空的单独套体时,内圈体分置于电机的电机转子的两侧且与旋转轴固定连接,电机转子的内孔表面与旋转轴外表面相配合并固定连接,内圈体、旋转轴与电机转子进行同步转动;内圈体为实心轴体不可分割的一部分时,内圈体分置于电机转子两侧,内圈体与旋转轴为一个不可分割的整体零件。电机转子的内孔表面与旋转轴外表面相配合并固定连接,内圈体、旋转轴与电机转子进行同步转动。The application of self-excited oil mist jet lubrication high-speed bearings in motors. When the inner ring body is a hollow and separate sleeve body, the inner ring body is placed on both sides of the motor rotor of the motor and fixedly connected with the rotating shaft. The inner ring body is fixedly connected to the rotating shaft. The surface of the hole is matched and fixedly connected with the outer surface of the rotating shaft, the inner ring body, the rotating shaft and the motor rotor rotate synchronously; when the inner ring body is an integral part of the solid shaft body, the inner ring body is placed on both sides of the motor rotor. The ring body and the rotating shaft are an inseparable integral part. The inner hole surface of the motor rotor is matched and fixedly connected with the outer surface of the rotating shaft, and the inner ring body, the rotating shaft and the motor rotor rotate synchronously.
本发明基于独创的自激式油雾加压润滑理论,提出一系列采用稀油润滑的新型高速轴承结构,及与电机转子结合的基本方式,其d mn对应现有稀油润滑方式的全部d mn值范围;其适用范围包括电机直驱纺杯轴承、高速电主轴、高速印刷辊、储能飞轮、高速离心机、高速压缩机等各种高速旋转场合,适用范围广。本发明具有轴承结构简单、轴承高速及超高速运行寿命长、润滑系统构成简单、润滑油耗低、污染最小、不需要压缩空气等优点;通过合理设计轴承内部结构,既可以解决水平工况的高速稀油润滑,也可以解决类垂直和倾斜工况的高速稀油润滑。此外,本发明通过采用自激式油雾加压润滑的角推力轴承,解决现有深沟球轴承的轴向承载能力弱的问题的同时保证润滑效果,实现轴承在高转速下工作。 Based on the original self-excited oil mist pressurized lubrication theory, the present invention proposes a series of new high-speed bearing structures using thin oil lubrication and the basic method of combining with the motor rotor. The d m n corresponds to all existing thin oil lubrication methods. d m n value range; its scope of application includes various high-speed rotating occasions such as motor direct-drive rotor bearings, high-speed electric spindles, high-speed printing rollers, energy storage flywheels, high-speed centrifuges, high-speed compressors, etc., with a wide range of applications. The invention has the advantages of simple bearing structure, high-speed and ultra-high-speed running life of the bearing, simple lubrication system, low lubricating oil consumption, minimal pollution, no need for compressed air, etc.; by rationally designing the internal structure of the bearing, it can solve the high speed of horizontal working conditions. Thin oil lubrication can also solve high-speed thin oil lubrication in vertical and inclined working conditions. In addition, the present invention uses self-excited oil mist pressurized lubrication angular thrust bearing to solve the problem of the existing deep groove ball bearing's weak axial load capacity while ensuring the lubrication effect, so that the bearing can work at a high speed.
附图说明Description of the drawings
为了更清楚地说明本发明实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention more clearly, the following will briefly introduce the drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, which are common in the art. As far as technical personnel are concerned, they can also obtain other drawings based on these drawings without creative work.
图1为实施例1中本发明结构示意图。FIG. 1 is a schematic diagram of the structure of the present invention in Embodiment 1. FIG.
图2为实施例2中本发明密封组件结构示意图。FIG. 2 is a schematic diagram of the structure of the sealing assembly of the present invention in Embodiment 2. FIG.
图3为实施例3中本发明密封组件结构示意图。FIG. 3 is a schematic diagram of the structure of the sealing assembly of the present invention in Embodiment 3. FIG.
图4为实施例4中本发明结构示意图。FIG. 4 is a schematic diagram of the structure of the present invention in embodiment 4. FIG.
图5为实施例5中本发明结构示意图。FIG. 5 is a schematic diagram of the structure of the present invention in Embodiment 5. FIG.
图6为实施例6中本发明结构示意图。FIG. 6 is a schematic diagram of the structure of the present invention in Embodiment 6. FIG.
图7为实施例7中本发明结构示意图。FIG. 7 is a schematic diagram of the structure of the present invention in Embodiment 7. FIG.
图8为实施例8中本发明结构示意图。FIG. 8 is a schematic diagram of the structure of the present invention in Embodiment 8. FIG.
图9为实施例9中本发明结构示意图。FIG. 9 is a schematic diagram of the structure of the present invention in Embodiment 9.
图10为实施例10中本发明结构示意图。FIG. 10 is a schematic diagram of the structure of the present invention in Embodiment 10. FIG.
图11为实施例11中本发明结构示意图。FIG. 11 is a schematic diagram of the structure of the present invention in Embodiment 11. FIG.
图12为实施例12中本发明结构示意图。FIG. 12 is a schematic diagram of the structure of the present invention in Embodiment 12.
图13为实施例13中本发明结构示意图。13 is a schematic diagram of the structure of the present invention in Embodiment 13.
图14为实施例14中本发明结构示意图。14 is a schematic diagram of the structure of the present invention in Embodiment 14.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
实施例1,如图1所示,一种自激式油雾喷射润滑高速轴承,包括外圈套8和内圈体4,内圈体4位于外圈套8内部,内圈体4与外圈套8同轴线设置。外圈套8内表面设有外滚道19,内圈体4外表面设有内滚道20。外圈套8和内圈体4通过非接触型的密封组件3相连接,防止油液的溢出,外圈套8内壁上设有储油空间10,储油空间10为水平凹形环槽24,水平凹形环槽24与设置在外圈套8上的润滑孔1相连通,内圈体4外表面设有保持架6,保持架6上沿圆周均匀地设有半开放的兜孔,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体。所述内圈体4为中空的单独套体;内圈体4和外圈套8水平设置,内圈体4的外壁上设有与水平凹形环槽24对应的环形凸起5,凸起5的表面设置有利于增强空气附面层冲击力的形状,环形凸起5的外径d2不小于内圈体4的一般直径d1,且d2大小不影响内圈体4在外圈套8内部自由进出。所述内圈体4的两端分别伸出外圈套8之外,外圈套8的两端分别通过密封组件3与内圈体4间隙连接,即密封组件3与内圈体4的外表面留有狭缝11,保证内圈体自由转动,水平凹形环槽24和保持架6位于两个密封组件3之间。从设置于外圈套上部的润滑孔1进入轴承,流经内圈体4外表面后储存于水平凹形环槽24内,当内圈体4高速旋转时,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击水平凹形环槽24中的存油,形成高能油微粒四处乱飞的喷射效应,一部分高能油微粒喷射向保持架开放侧9、滚动体2和内、外滚道,对保持架6与滚动体2、外滚道19、内滚道20组成的诸摩擦副进行强制润滑,维持内圈体4高速旋转。 Embodiment 1, as shown in Figure 1, a self-excited oil mist spray lubrication high-speed bearing, including an outer ring sleeve 8 and an inner ring body 4, the inner ring body 4 is located inside the outer ring sleeve 8, the inner ring body 4 and the outer ring sleeve 8 Coaxial line setting. The inner surface of the outer ring sleeve 8 is provided with an outer raceway 19, and the outer surface of the inner ring body 4 is provided with an inner raceway 20. The outer ring sleeve 8 and the inner ring body 4 are connected by a non-contact seal assembly 3 to prevent oil from overflowing. An oil storage space 10 is provided on the inner wall of the outer ring sleeve 8. The oil storage space 10 is a horizontal concave ring groove 24, horizontal The concave ring groove 24 communicates with the lubrication hole 1 provided on the outer ring sleeve 8. The outer surface of the inner ring body 4 is provided with a cage 6. The cage 6 is evenly provided with semi-open pockets along the circumference. The side provided with the pockets is the open side 9, which faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray. A rolling element 2 is provided in the pocket, and the rolling element 2 is a sphere. The inner ring body 4 is a hollow separate sleeve body; the inner ring body 4 and the outer ring sleeve 8 are arranged horizontally, and the outer wall of the inner ring body 4 is provided with an annular protrusion 5 corresponding to the horizontal concave ring groove 24, and the protrusion 5 The shape of the surface setting is beneficial to enhance the impact force of the air surface layer. The outer diameter d2 of the annular protrusion 5 is not less than the general diameter d1 of the inner ring body 4, and the size of d2 does not affect the free entry and exit of the inner ring body 4 inside the outer ring sleeve 8. The two ends of the inner ring body 4 respectively extend out of the outer ring sleeve 8, and the two ends of the outer ring sleeve 8 are respectively connected with the inner ring body 4 through a gap of the sealing assembly 3, that is, the outer surface of the sealing assembly 3 and the inner ring body 4 is left The slit 11 ensures that the inner ring body can rotate freely, and the horizontal concave ring groove 24 and the retainer 6 are located between the two sealing components 3. It enters the bearing from the lubrication hole 1 provided on the upper part of the outer ring sleeve, flows through the outer surface of the inner ring body 4 and is stored in the horizontal concave ring groove 24. When the inner ring body 4 rotates at a high speed, the outer surface of the inner ring body 4 is air-bound The layer also rotates at a high speed, and continuously throws out the high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming a spray effect of high-energy oil particles flying around, and a part of the high-energy oil particles are injected to the open side of the cage 9, The rolling element 2 and the inner and outer raceways forcefully lubricate the friction pairs composed of the cage 6 and the rolling elements 2, the outer raceway 19 and the inner raceway 20, and maintain the inner ring body 4 to rotate at a high speed.
实施例2,如图2所示,一种自激式油雾喷射润滑高速轴承,所述密封组件3包括内平垫3-1、外平垫3-4和异形密封件3-2,内平垫3-1、外平垫3-4和异形密封件3-2与内圈体之间设有狭缝11,且不影响外全体的转动。异形密封件3-2位于内平垫3-1和外平垫3-4之间,异形密封件3-2与外圈套8之间设有O型密封圈3-3,保证外圈套与密封组件3之间的密封性。外平垫3-4的外侧端设有挡圈3-6,挡圈3-6通过卡簧3-5卡固在外圈套8和内圈体4之间, 构成密封组件3的各零件由于加工和装配时产生误差,在紧邻内圈体4表面的位置形成类似沟槽的结构,有效阻碍油液从密封组件3与内圈体4之间的狭缝11中溢出。 Embodiment 2, as shown in Figure 2, is a self-excited oil mist spray lubrication high-speed bearing. The sealing assembly 3 includes an inner flat gasket 3-1, an outer flat gasket 3-4, and a special-shaped seal 3-2. A slit 11 is provided between the flat pad 3-1, the outer flat pad 3-4, and the special-shaped seal 3-2 and the inner ring body, which does not affect the rotation of the outer body. The special-shaped sealing element 3-2 is located between the inner flat gasket 3-1 and the outer flat gasket 3-4, and an O-shaped sealing ring 3-3 is arranged between the special-shaped sealing element 3-2 and the outer ring sleeve 8 to ensure the outer ring sleeve and the seal The tightness between components 3. The outer end of the outer flat gasket 3-4 is provided with a retaining ring 3-6, and the retaining ring 3-6 is clamped between the outer ring sleeve 8 and the inner ring body 4 through a circlip 3-5. In order to cause errors during assembly, a groove-like structure is formed at a position close to the surface of the inner ring body 4, which effectively prevents the oil from overflowing from the slit 11 between the sealing assembly 3 and the inner ring body 4.
其他结构与实施例1相同。The other structure is the same as the first embodiment.
实施例3,如图3所示,一种自激式油雾喷射润滑高速轴承,所述密封组件3包括间隙密封体3-7,即该密封体与内圈体4之间设有狭缝11,且不影响外全体的转动。间隙密封体3-7通过卡簧3-5卡固在外圈套8和内圈体4之间,间隙密封体3-7与外圈套8之间设有O型密封圈3-3,提高间隙密封体4与外圈套8之间的密封性。间隙密封体3-7与内圈体4相临面上设有油沟3-8,油沟的设置可有效阻碍油液从该密封体与内圈体4之间的狭缝11溢出。 Embodiment 3, as shown in Figure 3, a self-excited oil mist spray lubrication high-speed bearing, the sealing assembly 3 includes a gap sealing body 3-7, that is, a slit is provided between the sealing body and the inner ring body 4 11, and does not affect the rotation of the outer body. The gap sealing body 3-7 is clamped between the outer ring sleeve 8 and the inner ring body 4 by a circlip 3-5, and an O-shaped sealing ring 3-3 is arranged between the gap sealing body 3-7 and the outer ring sleeve 8 to improve the gap seal The tightness between the body 4 and the outer ring sleeve 8. An oil groove 3-8 is provided on the surface of the gap sealing body 3-7 and the inner ring body 4, and the arrangement of the oil groove can effectively prevent the oil from overflowing from the slit 11 between the sealing body and the inner ring body 4.
其他结构与实施例1相同。The other structure is the same as the first embodiment.
实施例4,如图4所示,一种自激式油雾喷射润滑高速轴承,所述轴承的内圈体与旋转轴12共同构成一个不可分割的整体实心轴体,外圈套8水平设置,储油空间10为水平凹形环槽24,实心轴体上设有内滚道20,外圈套内设有外滚道19,保持架6安装在实心轴体上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2。滚动体2分别与内、外滚道相配合,实心轴体的两端可以分别伸出外圈套8,与其它相关单元连接;也可以将其中的一端的尾部整体密封在外圈套8的内部。水平凹形环槽24和保持架6位于两个密封组件3之间。 Embodiment 4, as shown in Fig. 4, is a self-excited oil mist spray lubrication high-speed bearing. The inner ring body of the bearing and the rotating shaft 12 together form an integral solid shaft body, and the outer ring sleeve 8 is arranged horizontally. The oil storage space 10 is a horizontal concave ring groove 24, the solid shaft is provided with an inner race 20, and the outer race is provided with an outer race 19, the cage 6 is installed on the solid shaft, and the cage 6 is provided with a pocket One side of the hole is an open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray. Rolling bodies 2 are provided in the pockets. The rolling elements 2 are matched with the inner and outer raceways respectively. The two ends of the solid shaft body can respectively extend out of the outer ring 8 to be connected with other related units; or the tail of one end can be integrally sealed inside the outer ring 8. The horizontal concave ring groove 24 and the holder 6 are located between the two sealing components 3.
其他结构与实施例2或3相同。The other structure is the same as that of Embodiment 2 or 3.
实施例5,如图5所示,一种自激式油雾喷射润滑高速轴承,该轴承为角接触轴承,包括外圈套8和内圈体4,所述内圈体4为与旋转轴12共同构成一个不可分割的整体实心轴体。实心轴体位于外圈套8内部,实心轴体与外圈套8同轴线水平设置。外圈套8内表面设有外滚道19,实心轴体外表面设有内滚道20,滚动体2分别与外滚道19、内滚道20相配合。轴向预紧力22作用在外圈套8的端面23上使外滚道19、内滚道20对滚动体2保持一定的预紧力。外圈套8和实心轴体通过非接触型的密封组件3相连接,防止油液的溢出,外圈套8内壁上设有储油空间10,储油空间10为水平凹形环槽24,水平凹形环槽24与设置在外圈套8上的润滑孔1相连通,实心轴体外表面设有保持架6,保持架6上沿圆周均匀地设有半开放的兜孔,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体。实心轴体的两端可以分别伸出外圈套8,与其它相关单元连接;也可以将其中的一端的尾部整体密封在外圈套8的内部。水平凹形环槽24和保持架6位于两个密封组件3之间。润滑油从设置于外圈套8上部的润滑孔1进入轴承,流经实心轴体外表面后储存于水平凹形环槽24内,当实心轴体高速旋转时,实心轴体外表面空气附面层也随之一起高速旋转,并不断地甩出高 能气流冲击水平凹形环槽24中的存油,形成高能油微粒四处乱飞的喷射效应,一部分高能油微粒喷射向保持架开放侧9、滚动体2和内、外滚道,对保持架6与滚动体2、外滚道19、内滚道20组成的诸摩擦副进行强制润滑,维持实心轴体高速旋转。 Embodiment 5, as shown in Figure 5, a self-excited oil mist spray lubrication high-speed bearing, the bearing is an angular contact bearing, including an outer ring sleeve 8 and an inner ring body 4, the inner ring body 4 is connected to the rotating shaft 12 Together they form an indivisible whole solid shaft. The solid shaft body is located inside the outer ring sleeve 8, and the solid shaft body and the outer ring sleeve 8 are arranged coaxially and horizontally. The inner surface of the outer ring sleeve 8 is provided with an outer raceway 19, and the outer surface of the solid shaft body is provided with an inner raceway 20, and the rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively. The axial pretension force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer raceway 19 and the inner raceway 20 maintain a certain pretension force on the rolling element 2. The outer ring sleeve 8 and the solid shaft body are connected by a non-contact seal assembly 3 to prevent oil from overflowing. An oil storage space 10 is provided on the inner wall of the outer ring sleeve 8. The oil storage space 10 is a horizontal concave ring groove 24 with a horizontal concave The ring groove 24 communicates with the lubrication hole 1 provided on the outer ring sleeve 8. The solid shaft body is provided with a cage 6 on the outer surface of the body. The cage 6 is evenly provided with semi-open pockets along the circumference, and the cage 6 is provided with pockets. One side of the hole is an open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray. A rolling element 2 is provided in the pocket, and the rolling element 2 is a sphere. Both ends of the solid shaft body can respectively extend out of the outer ring 8 to be connected to other related units; or the tail of one end can be integrally sealed inside the outer ring 8. The horizontal concave ring groove 24 and the holder 6 are located between the two sealing components 3. The lubricating oil enters the bearing from the lubrication hole 1 provided on the upper part of the outer ring sleeve 8, flows through the outer surface of the solid shaft and is stored in the horizontal concave ring groove 24. When the solid shaft rotates at a high speed, the air on the outer surface of the solid shaft is also attached to the bearing. It rotates together at high speed and continuously throws out the high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming a spray effect of high-energy oil particles flying around, and a part of the high-energy oil particles are injected to the open side of the cage 9. Rolling elements 2 and the inner and outer raceways, the friction pairs composed of the cage 6 and the rolling elements 2, the outer raceway 19 and the inner raceway 20 are forcedly lubricated to maintain the solid shaft rotating at a high speed.
其他结构与实施例2或3相同。The other structure is the same as that of Embodiment 2 or 3.
实施例6,如图6所示,一种自激式油雾喷射润滑高速轴承在电机上的应用,电机转子16两侧设置实施例4中所述轴承,轴承为深沟球轴承,旋转轴12以及分置在电机转子16两侧的两个内圈体4组成一个不可分割的整体实心轴体,实心轴体和外圈套8水平设置,储油空间10为水平凹形环槽24,实心轴体外表面设有内滚道20,外圈套8内表面设有外滚道19。保持架6安装在实心轴体上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体,滚动体2分别与内、外滚道相配合。电机转子16的内孔与实心轴体外表面相配合并固定连接,实心轴体与电机转子16进行同步转动。电机转子两端的外圈套8在安装时需要保证一定的同轴度,以避免实心轴体与相邻元件剐蹭,妨碍转子转动。润滑油从设置于外圈套8上部的润滑孔1进入轴承,流经内圈体4外表面后储存于水平凹形环槽24内,润滑油电机转子16受电机电磁力驱动,带动旋转轴12和两侧内圈体4高速转动,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击水平凹形环槽24中的存油,形成高能油微粒四处乱飞的喷射效应,一部分高能油微粒喷射向保持架开放侧9、滚动体2和内、外滚道,对保持架6与滚动体2、外滚道19、内滚道20组成的诸摩擦副进行强制润滑,维持内圈体4高速旋转。 Embodiment 6, as shown in Fig. 6, is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor. The bearings described in embodiment 4 are arranged on both sides of the motor rotor 16. The bearings are deep groove ball bearings and the rotating shaft 12 and the two inner ring bodies 4 separately arranged on both sides of the motor rotor 16 form an indivisible integral solid shaft body, the solid shaft body and the outer ring sleeve 8 are arranged horizontally, and the oil storage space 10 is a horizontal concave ring groove 24, solid An inner raceway 20 is provided on the outer surface of the shaft body, and an outer raceway 19 is provided on the inner surface of the outer ring sleeve 8. The cage 6 is mounted on a solid shaft. The side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray. Type structure. There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively. The inner hole of the motor rotor 16 is matched and fixedly connected with the outer surface of the solid shaft body, and the solid shaft body and the motor rotor 16 rotate synchronously. The outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor. The lubricating oil enters the bearing from the lubricating hole 1 arranged on the upper part of the outer ring sleeve 8, flows through the outer surface of the inner ring body 4 and then is stored in the horizontal concave ring groove 24. The lubricating oil motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 Rotating at high speed with the inner ring body 4 on both sides, the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming high-energy oil particles The spray effect of flying around, a part of the high-energy oil particles are sprayed to the open side of the cage 9, the rolling elements 2, and the inner and outer raceways. The cage 6 and the rolling elements 2, the outer raceway 19, and the inner raceway 20 are combined. The friction pair is forced to be lubricated to maintain the inner ring body 4 to rotate at a high speed.
所述电机转子16两侧轴承的其他结构与实施例4相同。The other structures of the bearings on both sides of the motor rotor 16 are the same as in the fourth embodiment.
实施例7,如图7所示,一种自激式油雾喷射润滑高速轴承,所述轴承外圈套8倾斜或竖直设置,储油空间10为若干个向上倾斜的倾斜环槽15,倾斜环槽15向上倾斜的角度为5°~85°,以油液不易溢出为宜。所述储油空间10在水平工况下也可以使用。所述外圈套8内壁上设有至少一个倾斜环槽15,润滑孔1位于最顶端的倾斜环槽15的上部。当润滑油经润滑孔1加油时,应使润滑油沿外圈套8内壁向下流,逐步填满所有倾斜环槽15,所述内圈体4为与旋转轴12共同构成一个不可分割的整体实心轴体,实心轴体外表面设有内滚道20,外圈套内设有外滚道19,保持架6安装在实心轴体外表面上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向倾斜环槽15,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2。滚动体2分别与内、外滚道相配合。倾斜环槽15和保持架6位于两个密封组件之间。实心轴体的两端可以分别伸出外圈套8,与其它相关单元连接;也可以将其中的一端的尾部整体密封在外圈套8的内部。当实心轴体高速旋转时,实心轴体外表面空气 附面层也随之一起高速旋转,并不断地甩出高能气流冲击倾斜环槽15中的存油,形成高能油微粒四处乱飞的喷射效应,部分高能油微粒喷射向保持架开放侧9,滚动体2、外滚道19和内滚道20,进行强制润滑,维持实心轴体高速旋转,轴承内部零件的高速旋转及高速的空气附面层不断地赋予润滑油微粒充足的动能,维持大部分润滑油微粒在轴承内部高速运动,当轴承停止旋转过程中离心力的作用使相当一部分润滑油仍存留在倾斜环槽15中。Embodiment 7, as shown in Fig. 7, a self-excited oil mist spray lubrication high-speed bearing, the bearing outer ring 8 is inclined or vertically arranged, and the oil storage space 10 is a plurality of upwardly inclined inclined ring grooves 15 which are inclined The upward inclination angle of the ring groove 15 is 5°~85°, and it is better that the oil is not easy to overflow. The oil storage space 10 can also be used under horizontal working conditions. At least one inclined ring groove 15 is provided on the inner wall of the outer ring sleeve 8, and the lubricating hole 1 is located at the upper part of the inclined ring groove 15 at the topmost end. When the lubricating oil is refueled through the lubrication hole 1, the lubricating oil should flow downward along the inner wall of the outer ring sleeve 8, gradually filling all the inclined ring grooves 15. The inner ring body 4 and the rotating shaft 12 together form an inseparable integral solid Shaft body, the outer surface of the solid shaft body is provided with an inner raceway 20, the outer ring sleeve is provided with an outer raceway 19, the cage 6 is installed on the outer surface of the solid shaft body, and the side of the cage 6 with pockets is the open side 9 , The open side 9 faces the inclined ring groove 15, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray. Rolling bodies 2 are provided in the pockets. The rolling elements 2 are matched with the inner and outer raceways respectively. The inclined ring groove 15 and the holder 6 are located between the two sealing components. Both ends of the solid shaft body can respectively extend out of the outer ring 8 to be connected to other related units; or the tail of one end can be integrally sealed inside the outer ring 8. When the solid shaft rotates at a high speed, the air surface layer on the outer surface of the solid shaft also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the inclined ring groove 15, forming a spray effect of high-energy oil particles flying around. , Part of the high-energy oil particles are injected to the open side of the cage 9, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication to maintain the high-speed rotation of the solid shaft, the high-speed rotation of the internal parts of the bearing and the high-speed air attachment The layer continuously gives sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most lubricating oil particles inside the bearing. When the bearing stops rotating, the centrifugal force causes a considerable part of the lubricating oil to remain in the inclined ring groove 15.
其他结构与实施例2或3相同。The other structure is the same as that of Embodiment 2 or 3.
实施例8,如图8所示,一种自激式油雾喷射润滑高速轴承在电机上的应用,电机转子16两侧设置实施例7中所述轴承,轴承为深沟球轴承,旋转轴12以及分置在电机转子16两侧的两个内圈体4组成一个不可分割的整体实心轴体,实心轴体和外圈套8倾斜或竖直设置,储油空间10为向上倾斜的倾斜环槽15,倾斜环槽15向上倾斜的角度为5°~85°,以油液不易溢出为宜。所述储油空间10在水平工况下也可以使用。外圈套8内壁上设有若干个平行设置的倾斜环槽15,润滑孔1设置在所有倾斜环槽15的最上方,当润滑油经润滑孔1加油时,应使油沿外圈套8内壁向下流,逐步填满所有倾斜环槽15。实心轴体外表面设有内滚道20,外圈套8内表面设有外滚道19。保持架6安装在实心轴体上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体,滚动体2分别与内、外滚道相配合。电机转子16的内孔与实心轴体外表面相配合并固定连接,实心轴体与电机转子16进行同步转动。电机转子两端的外圈套8在安装时需要保证一定的同轴度,以避免实心轴体与相邻元件剐蹭,妨碍转子转动。当处于竖直工况时,各个轴承的滚动体2被设置在该轴承中所有倾斜环槽15的下方。 Embodiment 8, as shown in Fig. 8, an application of a self-excited oil mist spray lubrication high-speed bearing in a motor. The bearings described in embodiment 7 are arranged on both sides of the motor rotor 16. The bearings are deep groove ball bearings and the rotating shaft 12 and the two inner ring bodies 4 separated on both sides of the motor rotor 16 form an indivisible integral solid shaft body, the solid shaft body and the outer ring sleeve 8 are inclined or vertically arranged, and the oil storage space 10 is an upwardly inclined inclined ring The groove 15 and the inclined ring groove 15 are inclined upward at an angle of 5°~85°, so that the oil is not easy to overflow. The oil storage space 10 can also be used under horizontal working conditions. There are several inclined ring grooves 15 arranged in parallel on the inner wall of the outer ring sleeve 8. The lubrication hole 1 is arranged at the top of all the inclined ring grooves 15. When the lubricating oil is added through the lubricating hole 1, the oil should be directed along the inner wall of the outer ring sleeve 8. Downstream, gradually fill up all the inclined ring grooves 15. An inner raceway 20 is provided on the outer surface of the solid shaft body, and an outer raceway 19 is provided on the inner surface of the outer ring sleeve 8. The cage 6 is mounted on a solid shaft. The side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray. Type structure. There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively. The inner hole of the motor rotor 16 is matched and fixedly connected with the outer surface of the solid shaft body, and the solid shaft body and the motor rotor 16 rotate synchronously. The outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor. When in a vertical working condition, the rolling elements 2 of each bearing are arranged under all the inclined ring grooves 15 in the bearing.
电机转子16受电机电磁力驱动,带动旋转轴12和两侧内圈体4高速转动,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击倾斜环槽15中的存油,形成高能油微粒四处乱飞的喷射效应,部分高能油微粒喷射向保持架开放侧9,滚动体2、外滚道19和内滚道20,进行强制润滑,维持内圈体4高速旋转,轴承内部零件的高速旋转及高速的空气附面层不断地赋予润滑油微粒充足的动能,维持大部分润滑油微粒在轴承内部高速运动,当轴承停止旋转过程中离心力的作用使相当一部分润滑油仍存留在倾斜环槽15中。The motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 and the inner ring body 4 on both sides to rotate at a high speed. The air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the tilt ring The oil stored in the groove 15 forms a spray effect of high-energy oil particles flying around. Part of the high-energy oil particles are injected to the open side 9 of the cage, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication to maintain the inner The ring body 4 rotates at high speed. The high-speed rotation of the internal parts of the bearing and the high-speed air surface layer continuously give sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most lubricating oil particles inside the bearing. The centrifugal force acts when the bearing stops rotating. A considerable part of the lubricating oil still remains in the inclined ring groove 15.
所述电机转子16两侧轴承的其他结构与实施例7相同。The other structures of the bearings on both sides of the motor rotor 16 are the same as in the seventh embodiment.
实施例9,如图9所示,一种自激式油雾喷射润滑高速轴承,该轴承为角接触轴承,包括外圈套8和内圈体4,内圈体4为中空的单独套体,内圈体4位于外圈套8内部,内圈体4与外圈套8同轴线水平设置,内圈体4的两端分别伸出外圈套8之外,外圈套8内表面设有外滚道19,内圈体4外表面设有内滚道20,滚动体2分别与外滚道19、内滚道20相配合。 内圈体4顶在轴肩21上,轴向预紧力22作用在外圈套8的端面23上使外滚道19、内滚道20对滚动体2保持一定的预紧力。外圈套8和内圈体4通过非接触型的密封组件3相连接,防止油液的溢出,外圈套8内壁上设有储油空间10,储油空间10为水平凹形环槽24,水平凹形环槽24与设置在外圈套8上的润滑孔1相连通,内圈体4外表面设有保持架6,保持架6上沿圆周均匀地设有半开放的兜孔,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体。所述内圈体4为中空的单独套体;内圈体4和外圈套8水平设置。所述外圈套8的两端分别通过密封组件3与内圈体4间隙连接,即密封组件3与内圈4的外表面留有狭缝11,保证内圈体自由转动,水平凹形环槽24和保持架6位于两个密封组件3之间。润滑油从设置于外圈套8上部的润滑孔1进入轴承,流经内圈体4外表面后储存于水平凹形环槽24内,当内圈体4高速旋转时,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击水平凹形环槽24中的存油,形成高能油微粒四处乱飞的喷射效应,一部分高能油微粒喷射向保持架开放侧9、滚动体2和内、外滚道,对保持架6与滚动体2、外滚道19、内滚道20组成的诸摩擦副进行强制润滑,维持内圈体4高速旋转。 Embodiment 9, as shown in Fig. 9, is a self-excited oil mist spray lubricated high-speed bearing. The bearing is an angular contact bearing and includes an outer ring sleeve 8 and an inner ring body 4. The inner ring body 4 is a hollow single sleeve body. The inner ring body 4 is located inside the outer ring sleeve 8, and the inner ring body 4 and the outer ring sleeve 8 are arranged coaxially and horizontally. Both ends of the inner ring body 4 extend out of the outer ring sleeve 8. The inner surface of the outer ring sleeve 8 is provided with an outer race 19 , The outer surface of the inner ring body 4 is provided with an inner raceway 20, and the rolling bodies 2 are matched with the outer raceway 19 and the inner raceway 20 respectively. The inner ring body 4 bears on the shaft shoulder 21, and the axial pre-tightening force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer race 19 and the inner race 20 maintain a certain pre-tightening force on the rolling elements 2. The outer ring sleeve 8 and the inner ring body 4 are connected by a non-contact seal assembly 3 to prevent oil from overflowing. An oil storage space 10 is provided on the inner wall of the outer ring sleeve 8. The oil storage space 10 is a horizontal concave ring groove 24, horizontal The concave ring groove 24 communicates with the lubrication hole 1 provided on the outer ring sleeve 8. The outer surface of the inner ring body 4 is provided with a cage 6. The cage 6 is evenly provided with semi-open pockets along the circumference. The side provided with the pockets is the open side 9, which faces the horizontal concave ring groove 24, and the open side 9 is an open structure that is conducive to directly receiving the lubricating oil spray. A rolling element 2 is provided in the pocket, and the rolling element 2 is a sphere. The inner ring body 4 is a hollow separate sleeve body; the inner ring body 4 and the outer ring sleeve 8 are arranged horizontally. The two ends of the outer ring sleeve 8 are respectively connected with the inner ring body 4 through the gap of the sealing assembly 3, that is, there are slits 11 on the outer surface of the sealing assembly 3 and the inner ring 4 to ensure the free rotation of the inner ring body, and the horizontal concave ring groove 24 and the holder 6 are located between the two sealing components 3. The lubricating oil enters the bearing from the lubrication hole 1 provided on the upper part of the outer ring sleeve 8, flows through the outer surface of the inner ring body 4, and is stored in the horizontal concave ring groove 24. When the inner ring body 4 rotates at a high speed, the outer surface of the inner ring body 4 The air boundary layer also rotates at a high speed, and continuously throws out the high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming a spray effect of high-energy oil particles flying around, and a part of the high-energy oil particles are sprayed to the cage. Side 9, rolling element 2, inner and outer raceways, forcibly lubricate the friction pairs composed of cage 6 and rolling element 2, outer raceway 19, and inner raceway 20 to maintain the high-speed rotation of inner ring body 4.
其他结构与实施例2或3相同。The other structure is the same as that of Embodiment 2 or 3.
实施例10,如图10所示,一种自激式油雾喷射润滑高速轴承在电机上的应用,电机转子16两侧设置实施例9中所述轴承,该轴承为角接触轴承。所述内圈体4为中空的单独套体;内圈体4分置于电机的电机转子16的两侧且与旋转轴12固定连接,电机转子16的内孔表面与旋转轴12外表面相配合并固定连接,内圈体4、旋转轴12与电机转子16进行同步转动;内圈体4和外圈套8水平设置,储油空间10为水平凹形环槽24,内圈体4外表面设有内滚道20,外圈套8内表面设有外滚道19,滚动体2分别与外滚道19、内滚道20相配合。内圈体4顶在轴肩21上,轴向预紧力22作用在外圈套8的端面23上使外滚道19、内滚道20对滚动体2保持一定的预紧力。保持架6安装在内圈体4上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体,滚动体2分别与内、外滚道相配合。电机转子两端的外圈套8在安装时需要保证一定的同轴度,以避免内圈体4与相邻元件剐蹭,妨碍转子转动。 Embodiment 10, as shown in FIG. 10, is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor. The bearings described in Embodiment 9 are arranged on both sides of the motor rotor 16, and the bearings are angular contact bearings. The inner ring body 4 is a hollow separate sleeve body; the inner ring body 4 is separately placed on both sides of the motor rotor 16 of the motor and is fixedly connected to the rotating shaft 12, and the inner hole surface of the motor rotor 16 matches the outer surface of the rotating shaft 12 Combined with a fixed connection, the inner ring body 4, the rotating shaft 12 and the motor rotor 16 rotate synchronously; the inner ring body 4 and the outer ring sleeve 8 are arranged horizontally, the oil storage space 10 is a horizontal concave ring groove 24, and the outer surface of the inner ring body 4 is provided There is an inner raceway 20, the inner surface of the outer ring sleeve 8 is provided with an outer raceway 19, and the rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively. The inner ring body 4 bears on the shaft shoulder 21, and the axial pre-tightening force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer race 19 and the inner race 20 maintain a certain pre-tightening force on the rolling elements 2. The cage 6 is installed on the inner ring body 4, the side with pockets on the cage 6 is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is conducive to directly receiving the lubricating oil spray Open structure. There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively. The outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the inner ring body 4 from rubbing against adjacent components and hindering the rotation of the rotor.
对于角接触轴承,前轴承27对旋转轴12产生的轴向应力与后轴承27a对旋转轴12产生的轴向应力方向相反,相互抵消。For angular contact bearings, the axial stress generated by the front bearing 27 on the rotating shaft 12 and the axial stress generated by the rear bearing 27a on the rotating shaft 12 have opposite directions and cancel each other.
润滑油从设置于外圈套8上部的润滑孔1进入轴承,流经内圈体4外表面后储存于水平凹形环槽24内,润滑油电机转子16受电机电磁力驱动,带动旋转轴12和两侧内圈体4高速转 动,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击水平凹形环槽24中的存油,形成高能油微粒四处乱飞的喷射效应,一部分高能油微粒喷射向保持架开放侧9、滚动体2和内、外滚道,对保持架6与滚动体2、外滚道19、内滚道20组成的诸摩擦副进行强制润滑,维持内圈体4高速旋转。The lubricating oil enters the bearing from the lubricating hole 1 arranged on the upper part of the outer ring sleeve 8, flows through the outer surface of the inner ring body 4 and then is stored in the horizontal concave ring groove 24. The lubricating oil motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 Rotating at high speed with the inner ring body 4 on both sides, the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming high-energy oil particles The spray effect of flying around, a part of the high-energy oil particles are sprayed to the open side of the cage 9, the rolling elements 2, and the inner and outer raceways. The cage 6 and the rolling elements 2, the outer raceway 19, and the inner raceway 20 are combined. The friction pair is forced to be lubricated to maintain the inner ring body 4 to rotate at a high speed.
所述电机转子16两侧轴承的其他结构与实施例9相同。The other structures of the bearings on both sides of the motor rotor 16 are the same as in the ninth embodiment.
实施例11,如图11所示,一种自激式油雾喷射润滑高速轴承在电机上的应用,电机转子16两侧设置实施例9中所述轴承,该轴承为角接触轴承。旋转轴12以及分置在电机转子16两侧的两个内圈体4组成一个不可分割的整体实心轴体,电机转子16的内孔表面与实心轴体外表面相配合并固定连接,实心轴体与电机转子16进行同步转动;实心轴体和外圈套8水平设置,储油空间10为水平凹形环槽24,实心轴体外表面设有内滚道20,外圈套8内表面设有外滚道19,滚动体2分别与外滚道19、内滚道20相配合。轴向预紧力22作用在外圈套8的端面23上使外滚道19、内滚道20对滚动体2保持一定的预紧力。保持架6安装在实心轴体上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体,滚动体2分别与内、外滚道相配合。电机转子两端的外圈套8在安装时需要保证一定的同轴度,以避免实心轴体与相邻元件剐蹭,妨碍转子转动。 Embodiment 11, as shown in FIG. 11, is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor. The bearings described in Embodiment 9 are arranged on both sides of the motor rotor 16, and the bearings are angular contact bearings. The rotating shaft 12 and the two inner ring bodies 4 separated on both sides of the motor rotor 16 form an indivisible integral solid shaft body. The inner hole surface of the motor rotor 16 matches and is fixedly connected with the outer surface of the solid shaft body. The motor rotor 16 rotates synchronously; the solid shaft body and the outer ring 8 are arranged horizontally, the oil storage space 10 is a horizontal concave ring groove 24, the solid shaft body is provided with an inner race 20 on the outer surface, and the outer ring 8 is provided with an outer race on the inner surface 19. The rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively. The axial pretension force 22 acts on the end surface 23 of the outer ring sleeve 8 so that the outer raceway 19 and the inner raceway 20 maintain a certain pretension force on the rolling element 2. The cage 6 is mounted on a solid shaft. The side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray. Type structure. There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively. The outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor.
对于角接触轴承,前轴承27对旋转轴12产生的轴向应力与后轴承27a对旋转轴12产生的轴向应力方向相反,相互抵消。For angular contact bearings, the axial stress generated by the front bearing 27 on the rotating shaft 12 and the axial stress generated by the rear bearing 27a on the rotating shaft 12 have opposite directions and cancel each other.
润滑油从设置于外圈套8上部的润滑孔1进入轴承,流经实心轴体外表面后储存于水平凹形环槽24内,润滑油电机转子16受电机电磁力驱动,带动实心轴体高速转动,实心轴体外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击水平凹形环槽24中的存油,形成高能油微粒四处乱飞的喷射效应,一部分高能油微粒喷射向保持架开放侧9、滚动体2和内、外滚道,对保持架6与滚动体2、外滚道19、内滚道20组成的诸摩擦副进行强制润滑,维持实心轴体高速旋转。The lubricating oil enters the bearing from the lubricating hole 1 provided on the upper part of the outer ring sleeve 8, flows through the outer surface of the solid shaft and is stored in the horizontal concave ring groove 24. The lubricating oil motor rotor 16 is driven by the electromagnetic force of the motor to drive the solid shaft to rotate at a high speed. , The air surface layer on the outer surface of the solid shaft also rotates at a high speed, and constantly throws out the high-energy airflow to impact the oil stored in the horizontal concave ring groove 24, forming a spray effect of high-energy oil particles flying around, and a part of the high-energy oil particles Spray to the open side of the cage 9, the rolling elements 2, and the inner and outer raceways, to force the lubrication of the friction pairs composed of the cage 6 and the rolling elements 2, the outer raceway 19, and the inner raceway 20 to maintain the solid shaft at high speed Spin.
所述电机转子16两侧轴承的其他结构与实施例9相同。The other structures of the bearings on both sides of the motor rotor 16 are the same as in the ninth embodiment.
实施例12,如图12所示,一种自激式油雾喷射润滑高速轴承,所述轴承为角接触轴承,外圈套8倾斜或竖直设置,储油空间10为若干个向上倾斜的倾斜环槽15,倾斜环槽15向上倾斜的角度为5°~85°,以油液不易溢出为宜。所述储油空间10在水平工况下也可以使用。所述外圈套8内壁上设有至少一个倾斜环槽15,润滑孔1位于最顶端的倾斜环槽15的上部。当润滑油经润滑孔1加油时,应使润滑油沿外圈套8内壁向下流,逐步填满所有倾斜环槽15,所述内圈体4为中空单独套体,内圈体4外表面设有内滚道20,外圈套内设有外滚道19,滚 动体2分别与外滚道19、内滚道20相配合。内圈体4的两端分别伸出外圈套8之外,内圈体4顶在轴肩21上,轴向预紧力22作用在外圈套8的端面23上使外滚道19、内滚道20对滚动体2保持一定的预紧力。保持架6安装在内圈体4外表面上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向倾斜环槽15,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2。滚动体2分别与内、外滚道相配合。倾斜环槽15和保持架6位于两个密封组件之间。当轴承内圈体4高速旋转时,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击倾斜环槽15中的存油,形成高能油微粒四处乱飞的喷射效应,部分高能油微粒喷射向保持架开放侧9,滚动体2、外滚道19和内滚道20,进行强制润滑,维持内圈体4高速旋转,轴承内部零件的高速旋转及高速的空气附面层不断地赋予润滑油微粒充足的动能,维持大部分润滑油微粒在轴承内部高速运动,当轴承停止旋转过程中离心力的作用使相当一部分润滑油仍存留在倾斜环槽15中。 Embodiment 12, as shown in Figure 12, a self-excited oil mist spray lubrication high-speed bearing, the bearing is an angular contact bearing, the outer ring sleeve 8 is inclined or vertically arranged, and the oil storage space 10 is a plurality of upwardly inclined inclined The upward inclination angle of the ring groove 15 and the inclined ring groove 15 is 5°~85°, so that the oil is not easy to overflow. The oil storage space 10 can also be used under horizontal working conditions. At least one inclined ring groove 15 is provided on the inner wall of the outer ring sleeve 8, and the lubricating hole 1 is located at the upper part of the inclined ring groove 15 at the topmost end. When the lubricating oil is refueled through the lubrication hole 1, the lubricating oil should flow downward along the inner wall of the outer ring sleeve 8, gradually filling all the inclined ring grooves 15. The inner ring body 4 is a hollow separate sleeve body, and the outer surface of the inner ring body 4 is provided with There is an inner raceway 20, an outer raceway 19 is provided in the outer ring sleeve, and the rolling elements 2 are matched with the outer raceway 19 and the inner raceway 20 respectively. The two ends of the inner ring body 4 respectively extend out of the outer ring sleeve 8. The inner ring body 4 rests on the shoulder 21, and the axial pre-tightening force 22 acts on the end surface 23 of the outer ring sleeve 8 to make the outer race 19 and the inner race 20 Keep a certain pretension on the rolling element 2. The cage 6 is installed on the outer surface of the inner ring body 4, the side with pockets on the cage 6 is the open side 9, the open side 9 faces the inclined ring groove 15, and the open side 9 is conducive to directly receiving the lubricating oil spray Open structure. Rolling bodies 2 are provided in the pockets. The rolling elements 2 are matched with the inner and outer raceways respectively. The inclined ring groove 15 and the holder 6 are located between the two sealing components. When the bearing inner ring body 4 rotates at a high speed, the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the inclined ring groove 15, forming high-energy oil particles everywhere. The jet effect of flying, some high-energy oil particles are injected to the open side 9, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication, to maintain the high-speed rotation of the inner ring body 4, and the high-speed rotation of the internal parts of the bearing. The high-speed air surface layer continuously imparts sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most lubricating oil particles inside the bearing. When the bearing stops rotating, the centrifugal force causes a considerable part of the lubricating oil to remain in the inclined ring groove 15 .
其他结构与实施例7相同。The other structure is the same as that of the seventh embodiment.
实施例13,如图13所示,一种自激式油雾喷射润滑高速轴承在电机上的应用,电机转子16两侧设置实施例12中所述轴承,轴承为角接触轴承,所述内圈体4为中空的单独套体;内圈体4分置于电机的电机转子16的两侧且与旋转轴12固定连接,电机转子16的内孔表面与旋转轴12外表面相配合并固定连接,内圈体4、旋转轴12与电机转子16进行同步转动;内圈体4和外圈套8倾斜或竖直设置,储油空间10为向上倾斜的倾斜环槽15,倾斜环槽15向上倾斜的角度为5°~85°,以油液不易溢出为宜。所述储油空间10在水平工况下也可以使用。外圈套8内壁上设有若干个平行设置的倾斜环槽15,润滑孔1设置在所有倾斜环槽15的最上方,当润滑油经润滑孔1加油时,应使油沿外圈套8内壁向下流,逐步填满所有倾斜环槽15。内圈体4外表面设有内滚道20,外圈套8内表面设有外滚道19。保持架6安装在实心轴体上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体,滚动体2分别与内、外滚道相配合。电机转子两端的外圈套8在安装时需要保证一定的同轴度,以避免实心轴体与相邻元件剐蹭,妨碍转子转动。当处于倾斜或竖直工况时,各个轴承的滚动体2被设置在该轴承中所有倾斜环槽15的下方。Embodiment 13, as shown in FIG. 13, is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor. The bearing described in embodiment 12 is provided on both sides of the motor rotor 16. The bearing is an angular contact bearing, and the inner The ring body 4 is a hollow single sleeve body; the inner ring body 4 is placed on both sides of the motor rotor 16 of the motor and is fixedly connected to the rotating shaft 12, and the inner hole surface of the motor rotor 16 matches and is fixedly connected to the outer surface of the rotating shaft 12 , The inner ring body 4, the rotating shaft 12 and the motor rotor 16 rotate synchronously; the inner ring body 4 and the outer ring sleeve 8 are inclined or vertically arranged, the oil storage space 10 is an upwardly inclined inclined ring groove 15, and the inclined ring groove 15 is inclined upwardly The angle is 5°~85°, so the oil is not easy to overflow. The oil storage space 10 can also be used under horizontal working conditions. There are several inclined ring grooves 15 arranged in parallel on the inner wall of the outer ring sleeve 8. The lubrication hole 1 is arranged at the top of all the inclined ring grooves 15. When the lubricating oil is added through the lubricating hole 1, the oil should be directed along the inner wall of the outer ring sleeve 8. Downstream, gradually fill up all the inclined ring grooves 15. The outer surface of the inner ring body 4 is provided with an inner raceway 20, and the inner surface of the outer ring sleeve 8 is provided with an outer raceway 19. The cage 6 is mounted on a solid shaft. The side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray. Type structure. There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively. The outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor. When in an inclined or vertical working condition, the rolling elements 2 of each bearing are arranged under all the inclined ring grooves 15 in the bearing.
对于角接触轴承,前轴承27对旋转轴12产生的轴向应力与后轴承27a对旋转轴12产生的轴向应力方向相反,相互抵消。For angular contact bearings, the axial stress generated by the front bearing 27 on the rotating shaft 12 and the axial stress generated by the rear bearing 27a on the rotating shaft 12 have opposite directions and cancel each other.
电机转子16受电机电磁力驱动,带动旋转轴12和两侧内圈体4高速转动,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击倾斜环槽15中的存油,形成高能油微粒四处乱飞的喷射效应,部分高能油微粒喷射向保持架开放侧9,滚动体2、外滚道 19和内滚道20,进行强制润滑,维持内圈体4高速旋转,轴承内部零件的高速旋转及高速的空气附面层不断地赋予润滑油微粒充足的动能,维持大部分润滑油微粒在轴承内部高速运动,当轴承停止旋转过程中离心力的作用使相当一部分润滑油仍存留在倾斜环槽15中。The motor rotor 16 is driven by the electromagnetic force of the motor to drive the rotating shaft 12 and the inner ring body 4 on both sides to rotate at a high speed. The air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the tilt ring The oil stored in the groove 15 forms a spray effect of high-energy oil particles flying around. Part of the high-energy oil particles are injected to the open side 9 of the cage, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication to maintain the inner The ring body 4 rotates at high speed. The high-speed rotation of the internal parts of the bearing and the high-speed air surface layer continuously give sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most lubricating oil particles inside the bearing. The centrifugal force acts when the bearing stops rotating. A considerable part of the lubricating oil still remains in the inclined ring groove 15.
所述电机转子16两侧轴承的其他结构与实施例12相同。The other structures of the bearings on both sides of the motor rotor 16 are the same as in the twelfth embodiment.
实施例14,如图14所示,一种自激式油雾喷射润滑高速轴承在电机上的应用,电机转子16两侧设置实施例12中所述轴承,该轴承为角接触轴承。旋转轴12以及分置在电机转子16两侧的两个内圈体4组成一个不可分割的整体实心轴体,电机转子16的内孔表面与实心轴体外表面相配合并固定连接,实心轴体与电机转子16进行同步转动;实心轴体和外圈套8倾斜或竖直设置,储油空间10为向上倾斜的倾斜环槽15,倾斜环槽15向上倾斜的角度为5°~85°,以油液不易溢出为宜。所述储油空间10在水平工况下也可以使用。外圈套8内壁上设有若干个平行设置的倾斜环槽15,润滑孔1设置在所有倾斜环槽15的最上方,当润滑油经润滑孔1加油时,应使油沿外圈套8内壁向下流,逐步填满所有倾斜环槽15。实心轴体外表面设有内滚道20,外圈套8内表面设有外滚道19。保持架6安装在实心轴体上,保持架6上设有兜孔的一侧为开放侧9,开放侧9朝向水平凹形环槽24,开放侧9为有利于直接接受润滑油喷射的开放型结构。兜孔中设有滚动体2,滚动体2为球体,滚动体2分别与内、外滚道相配合。电机转子两端的外圈套8在安装时需要保证一定的同轴度,以避免实心轴体与相邻元件剐蹭,妨碍转子转动。当处于倾斜或竖直工况时,各个轴承的滚动体2被设置在该轴承中所有倾斜环槽15的下方。 Embodiment 14, as shown in FIG. 14, is an application of a self-excited oil mist spray lubrication high-speed bearing in a motor. The bearings described in embodiment 12 are arranged on both sides of the motor rotor 16, and the bearings are angular contact bearings. The rotating shaft 12 and the two inner ring bodies 4 separated on both sides of the motor rotor 16 form an indivisible integral solid shaft body. The inner hole surface of the motor rotor 16 matches and is fixedly connected with the outer surface of the solid shaft body. The motor rotor 16 rotates synchronously; the solid shaft body and the outer ring 8 are inclined or vertically arranged, the oil storage space 10 is an upwardly inclined inclined ring groove 15, and the inclined ring groove 15 is inclined upward at an angle of 5°~85°. It is advisable that the liquid is not easy to overflow. The oil storage space 10 can also be used under horizontal working conditions. There are several inclined ring grooves 15 arranged in parallel on the inner wall of the outer ring sleeve 8. The lubrication hole 1 is arranged at the top of all the inclined ring grooves 15. When the lubricating oil is added through the lubricating hole 1, the oil should be directed along the inner wall of the outer ring sleeve 8. Downstream, gradually fill up all the inclined ring grooves 15. An inner raceway 20 is provided on the outer surface of the solid shaft body, and an outer raceway 19 is provided on the inner surface of the outer ring sleeve 8. The cage 6 is mounted on a solid shaft. The side of the cage 6 with pockets is the open side 9, the open side 9 faces the horizontal concave ring groove 24, and the open side 9 is the opening that is conducive to directly receiving the lubricating oil spray. Type structure. There are rolling elements 2 in the pockets, the rolling elements 2 are spheres, and the rolling elements 2 are matched with the inner and outer raceways respectively. The outer ring sleeves 8 at both ends of the motor rotor need to be installed with a certain degree of coaxiality to prevent the solid shaft from rubbing against adjacent components and hindering the rotation of the rotor. When in an inclined or vertical working condition, the rolling elements 2 of each bearing are arranged under all the inclined ring grooves 15 in the bearing.
对于角接触轴承,前轴承27对实心轴体产生的轴向应力与后轴承27a对实心轴体产生的轴向应力方向相反,相互抵消。For angular contact bearings, the axial stress generated by the front bearing 27 on the solid shaft and the axial stress generated by the rear bearing 27a on the solid shaft are in opposite directions and cancel each other.
电机转子16受电机电磁力驱动,带动实心轴体高速转动,实心轴体外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击倾斜环槽15中的存油,形成高能油微粒四处乱飞的喷射效应,部分高能油微粒喷射向保持架开放侧9,滚动体2、外滚道19和内滚道20,进行强制润滑,维持实心轴体高速旋转,轴承内部零件的高速旋转及高速的空气附面层不断地赋予润滑油微粒充足的动能,维持大部分润滑油微粒在轴承内部高速运动,当轴承停止旋转过程中离心力的作用使相当一部分润滑油仍存留在倾斜环槽15中。The motor rotor 16 is driven by the electromagnetic force of the motor to drive the solid shaft body to rotate at a high speed. The air surface layer on the outer surface of the solid shaft body also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil stored in the inclined ring groove 15 to form high energy The spray effect of oil particles flying around, some of the high-energy oil particles are injected to the open side of the cage 9, the rolling elements 2, the outer race 19 and the inner race 20, for forced lubrication to maintain the high-speed rotation of the solid shaft, and the internal parts of the bearing The high-speed rotation and high-speed air surface layer continuously gives sufficient kinetic energy to the lubricating oil particles to maintain the high-speed movement of most of the lubricating oil particles inside the bearing. When the bearing stops rotating, the centrifugal force causes a considerable part of the lubricating oil to remain in the tilting ring. Slot 15.
所述电机转子16两侧轴承的其他结构与实施例12相同。The other structures of the bearings on both sides of the motor rotor 16 are the same as in the twelfth embodiment.
对于实施例1~实施例14,都使用同一种自激式油雾喷射润滑高速轴承的润滑方法,包括如下步骤:For Examples 1 to 14, the same self-excited oil mist spray lubrication method for high-speed bearings is used, including the following steps:
S1:润滑油从设置于外圈套8上的润滑孔1周期性进入外圈套8和内圈体4之间,并储存于储油空间10内;S1: Lubricating oil periodically enters between the outer ring 8 and the inner ring body 4 from the lubrication hole 1 provided on the outer ring 8 and is stored in the oil storage space 10;
S2:当内圈体4高速旋转时,内圈体4外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击储油空间10中的存油,形成高能油微粒四处乱飞的自激喷射润滑效应,一部分高能油微粒高速喷射向保持架6的开放侧9、滚动体2和内、外滚道,对保持架6与滚动体2、外滚道19、内滚道20组成的诸摩擦副进行强制润滑,维持内圈体4高速旋转;S2: When the inner ring body 4 rotates at a high speed, the air surface layer on the outer surface of the inner ring body 4 also rotates at a high speed, and continuously throws out high-energy airflow to impact the oil in the oil storage space 10, forming high-energy oil particles everywhere The self-excited jet lubrication effect of random flying, a part of high-energy oil particles are jetted at high speed to the open side 9 of the cage 6, the rolling elements 2 and the inner and outer races, and the cage 6 and the rolling elements 2, the outer race 19, the inner rolling The friction pairs composed of the channel 20 are forced to be lubricated to maintain the high-speed rotation of the inner ring body 4;
S3:在步骤S2中,在内圈体4高速旋转时,密封组件3与内圈体4的外表面紧邻的狭缝11处产生涡流密封效应,对油液进行密封。S3: In step S2, when the inner ring body 4 rotates at a high speed, the sealing assembly 3 and the outer surface of the inner ring body 4 produce a vortex sealing effect at the slit 11 adjacent to the outer surface of the inner ring body 4 to seal the oil.
在步骤S1中,润滑油周期性进入外圈套8和内圈体4之间,必须满足在轴承静止状态下,保持储油空间10中留存足够的润滑油,且润滑油不从密封组件3与内圈体4之间的狭缝11中溢出,以供轴承高速运转时维持自激喷射润滑效应的发生。In step S1, the lubricating oil periodically enters between the outer ring sleeve 8 and the inner ring body 4, and it must be satisfied that sufficient lubricating oil is kept in the oil storage space 10 when the bearing is in a static state, and the lubricating oil does not flow from the seal assembly 3 and The slit 11 between the inner ring bodies 4 overflows, so as to maintain the self-excited jet lubrication effect when the bearing is running at high speed.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the present invention. Within the scope of protection.

Claims (13)

  1. 一种自激式油雾喷射润滑高速轴承,其特征在于:包括外圈套(8)和内圈体(4),外圈套(8)的两端通过非接触型的密封组件(3)与内圈体(4)连接,外圈套(8)和内圈体(4)之间设有储油空间(10)和保持架(6),储油空间(10)和保持架(6)位于两个密封组件(3)之间,保持架(6)上设有至少一圈滚动体(2),储油空间(10)与保持架(6)上设有滚动体(2)的一侧相对应。A self-excited oil mist spray lubrication high-speed bearing, which is characterized in that it comprises an outer ring sleeve (8) and an inner ring body (4). Both ends of the outer ring sleeve (8) are connected to the inner ring through a non-contact type sealing assembly (3). The ring body (4) is connected. An oil storage space (10) and a cage (6) are provided between the outer ring sleeve (8) and the inner ring body (4). The oil storage space (10) and the cage (6) are located at the two Between the two sealing components (3), the cage (6) is provided with at least one ring of rolling elements (2), and the oil storage space (10) is opposite to the side of the cage (6) where the rolling elements (2) are provided. correspond.
  2. 根据权利要求1所述的自激式油雾喷射润滑高速轴承,其特征在于:所述外圈套(8)的套壁上设有润滑孔(1),润滑孔(1)与储油空间(10)相连通。The self-excited oil mist spray lubrication high-speed bearing according to claim 1, characterized in that: the outer ring sleeve (8) is provided with a lubrication hole (1), a lubrication hole (1) and an oil storage space ( 10) Connected.
  3. 根据权利要求2所述的自激式油雾喷射润滑高速轴承,其特征在于:所述保持架(6)上设有用于定位滚动体(2)的半开放的兜孔,保持架(6)上设有兜孔的一侧为开放侧(9),开放侧(9)朝向储油空间(10)。The self-excited oil mist spray lubrication high-speed bearing according to claim 2, characterized in that: the cage (6) is provided with a semi-open pocket for positioning the rolling elements (2), and the cage (6) The side provided with pockets is an open side (9), and the open side (9) faces the oil storage space (10).
  4. 根据权利要求1或2或3所述的自激式油雾喷射润滑高速轴承,其特征在于:所述外圈套(8)的内壁上设有外滚道(19),内圈体(4)的外壁上设有内滚道(20),滚动体(2)分别与外滚道(19)、内滚道(20)相配合。The self-excited oil mist spray lubrication high-speed bearing according to claim 1 or 2 or 3, characterized in that: the inner wall of the outer ring sleeve (8) is provided with an outer raceway (19), and an inner ring body (4) An inner raceway (20) is provided on the outer wall of the, and the rolling elements (2) are matched with the outer raceway (19) and the inner raceway (20) respectively.
  5. 根据权利要求4所述的自激式油雾喷射润滑高速轴承,其特征在于:所述密封组件(3)包括内平垫(3-1)、外平垫(3-4)和异形密封件(3-2),异形密封件(3-2)位于内平垫(3-1)和外平垫(3-4)之间,异形密封件(3-2)与外圈套(8)之间设有O型密封圈(3-3),外平垫(3-4)的外侧端设有挡圈(3-6),挡圈(3-6)通过卡簧(3-5)卡固在外圈套(8)和内圈体(4)之间。The self-excited oil mist jet lubrication high-speed bearing according to claim 4, characterized in that: the sealing assembly (3) includes an inner flat gasket (3-1), an outer flat gasket (3-4) and a special-shaped seal (3-2), the special-shaped seal (3-2) is located between the inner flat gasket (3-1) and the outer flat gasket (3-4), between the special-shaped seal (3-2) and the outer ring sleeve (8) There is an O-shaped sealing ring (3-3) in the middle, and the outer end of the outer flat gasket (3-4) is provided with a retaining ring (3-6), and the retaining ring (3-6) is clamped by a circlip (3-5) It is fixed between the outer ring sleeve (8) and the inner ring body (4).
  6. 根据权利要求4所述的自激式油雾喷射润滑高速轴承,其特征在于:所述密封组件(3)包括间隙密封体(3-7),间隙密封体(3-7)通过卡簧(3-5)卡固在外圈套(8)和内圈体(4)之间,间隙密封体(3-7)与外圈套(8)之间设有O型密封圈(3-3),间隙密封体(3-7)与内圈体(4)相对的内侧面上设有油沟(3-8)。The self-excited oil mist jet lubrication high-speed bearing according to claim 4, characterized in that: the sealing assembly (3) includes a gap sealing body (3-7), and the gap sealing body (3-7) passes through a circlip ( 3-5) It is clamped between the outer ring sleeve (8) and the inner ring body (4). An O-ring seal (3-3) is provided between the gap sealing body (3-7) and the outer ring sleeve (8). The gap An oil groove (3-8) is provided on the inner surface of the sealing body (3-7) opposite to the inner ring body (4).
  7. 根据权利要求1或5或6所述的自激式油雾喷射润滑高速轴承,其特征在于:所述内圈体 (4)为中空的单独套体或与旋转轴(12)共同构成一个不可分割的整体实心轴体;滚动体(2)为球体或圆柱体或锥形柱体或球面滚子。The self-excited oil mist jet lubrication high-speed bearing according to claim 1 or 5 or 6, characterized in that: the inner ring body (4) is a hollow separate sleeve body or forms a non-removable bearing with the rotating shaft (12). The divided integral solid shaft body; the rolling body (2) is a sphere, a cylinder, a tapered cylinder, or a spherical roller.
  8. 根据权利要求7所述的自激式油雾喷射润滑高速轴承,其特征在于:所述外圈套(8)水平设置时,储油空间(10)为水平凹形环槽(24),水平凹形环槽(24)设置在外圈套(8)的内壁上。The self-excited oil mist jet lubrication high-speed bearing according to claim 7, characterized in that: when the outer ring sleeve (8) is arranged horizontally, the oil storage space (10) is a horizontal concave ring groove (24) with a horizontal concave The ring groove (24) is arranged on the inner wall of the outer ring sleeve (8).
  9. 根据权利要求7所述的自激式油雾喷射润滑高速轴承,其特征在于:所述外圈套(8)倾斜或竖直设置时,储油空间(10)为向上开口的倾斜环槽(15),倾斜环槽(15)设置在外圈套(8)的内壁上。The self-excited oil mist jet lubrication high-speed bearing according to claim 7, characterized in that: when the outer ring (8) is inclined or vertically arranged, the oil storage space (10) is an upwardly opening inclined ring groove (15). ), the inclined ring groove (15) is arranged on the inner wall of the outer collar (8).
  10. 根据权利要求8所述的自激式油雾喷射润滑高速轴承,其特征在于:所述外圈套(8)内壁上设有至少一个倾斜环槽(15),润滑孔(1)位于最顶端的倾斜环槽(15)的上部。The self-excited oil mist jet lubrication high-speed bearing according to claim 8, characterized in that: the inner wall of the outer ring sleeve (8) is provided with at least one inclined ring groove (15), and the lubrication hole (1) is located at the top end Tilt the upper part of the ring groove (15).
  11. 一种如权利要求1或8或9或10所述的自激式油雾喷射润滑高速轴承的润滑方法,其特征在于:包括如下步骤:A self-excited oil mist spray lubrication method for high-speed bearings according to claim 1 or 8 or 9 or 10, characterized in that it comprises the following steps:
    S1:润滑油从设置于外圈套(8)上的润滑孔(1)周期性进入外圈套(8)和内圈体(4)之间,并储存于储油空间(10)内;S1: Lubricating oil periodically enters between the outer ring (8) and the inner ring body (4) from the lubrication hole (1) provided on the outer ring (8), and is stored in the oil storage space (10);
    S2:当内圈体(4)高速旋转时,内圈体(4)外表面空气附面层也随之一起高速旋转,并不断地甩出高能气流冲击储油空间(10)中的存油,形成高能油微粒四处乱飞的自激喷射润滑效应,一部分高能油微粒高速喷射向保持架开放侧(9)、滚动体(2)和内、外滚道,对保持架(6)与滚动体(2)、外滚道(19)、内滚道(20)组成的诸摩擦副进行强制润滑,维持内圈体(4)高速旋转;S2: When the inner ring body (4) rotates at a high speed, the air attached to the outer surface of the inner ring body (4) also rotates at a high speed, and the high-energy airflow is constantly thrown out to impact the oil in the oil storage space (10) , Forming a self-excited jet lubrication effect of high-energy oil particles flying around, a part of high-energy oil particles are injected at high speed to the open side of the cage (9), the rolling elements (2) and the inner and outer races, and the cage (6) and rolling The friction pairs composed of the body (2), outer raceway (19), and inner raceway (20) are forced to be lubricated to maintain the high-speed rotation of the inner ring body (4);
    S3:在步骤S2中,在内圈体(4)高速旋转时,密封组件(3)与内圈体(4)的外表面紧邻的狭缝(11)处产生涡流密封效应,对油液进行密封。S3: In step S2, when the inner ring body (4) rotates at a high speed, the sealing assembly (3) and the outer surface of the inner ring body (4) will produce a vortex sealing effect at the slit (11), and the oil seal.
  12. 根据权利要求11所述的自激式油雾喷射润滑高速轴承的润滑方法,其特征在于:在步骤S1中,润滑油周期性进入外圈套(8)和内圈体(4)之间,必须满足在轴承静止状态下,保 持储油空间(10)中留存足够的润滑油,且润滑油不从密封组件(3)与内圈体(4)之间的狭缝(11)中溢出,以供轴承高速运转时维持自激喷射润滑效应的发生。The self-excited oil mist spray lubrication method for high-speed bearings according to claim 11, characterized in that: in step S1, the lubricating oil periodically enters between the outer ring sleeve (8) and the inner ring body (4), and must It is sufficient to keep enough lubricating oil in the oil storage space (10) when the bearing is in a static state, and the lubricating oil does not overflow from the slit (11) between the seal assembly (3) and the inner ring body (4), so as to It is used to maintain the self-excited jet lubrication effect when the bearing is running at high speed.
  13. 权利要求8或9或10所述的自激式油雾喷射润滑高速轴承在电机上的应用,其特征在于:内圈体(4)为中空的单独套体时,内圈体(4)分置于电机的电机转子(16)的两侧且与旋转轴(12)固定连接,电机转子(16)的内孔表面与旋转轴(12)外表面相配合并固定连接,内圈体(4)、旋转轴(12)与电机转子(16)进行同步转动;内圈体(4)为实心轴体不可分割的一部分时,内圈体(4)分置于电机转子(16)两侧,内圈体(4)与旋转轴(12)为一个不可分割的整体零件;电机转子(16)的内孔表面与旋转轴(12)外表面相配合并固定连接,内圈体(4)、旋转轴(12)与电机转子(16)进行同步转动。The application of the self-excited oil mist spray lubrication high-speed bearing in the motor according to claim 8 or 9 or 10, characterized in that: when the inner ring body (4) is a hollow single sleeve body, the inner ring body (4) is divided into It is placed on both sides of the motor rotor (16) of the motor and fixedly connected with the rotating shaft (12). The inner surface of the motor rotor (16) is matched and fixedly connected with the outer surface of the rotating shaft (12), and the inner ring body (4) , The rotating shaft (12) and the motor rotor (16) rotate synchronously; when the inner ring body (4) is an integral part of the solid shaft body, the inner ring body (4) is placed on both sides of the motor rotor (16). The ring body (4) and the rotating shaft (12) are an inseparable integral part; the inner hole surface of the motor rotor (16) is matched and fixedly connected with the outer surface of the rotating shaft (12), the inner ring body (4), the rotating shaft (12) It rotates synchronously with the motor rotor (16).
PCT/CN2020/105456 2019-08-30 2020-07-29 High-speed bearing capable of self-activated spraying of oil mist lubrication, lubricating method, and application WO2021036657A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201910813303.8 2019-08-30
CN201910813303.8A CN110566573A (en) 2019-08-30 2019-08-30 Self-excitation type oil mist jet lubrication high-speed bearing, lubrication method and application
CN201921429180.XU CN210461382U (en) 2019-08-30 2019-08-30 Self-excitation type oil mist jet lubrication high-speed bearing
CN201921429180.X 2019-08-30

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014105832A (en) * 2012-11-29 2014-06-09 Jtekt Corp Rolling bearing device
CN104019136A (en) * 2013-03-01 2014-09-03 株式会社捷太格特 Rolling bearing device
CN104110440A (en) * 2013-04-19 2014-10-22 株式会社捷太格特 Rolling bearing device
CN105003543A (en) * 2014-04-15 2015-10-28 株式会社捷太格特 Rolling bearing device
CN105317845A (en) * 2014-07-16 2016-02-10 株式会社捷太格特 Ball bearing
CN110566573A (en) * 2019-08-30 2019-12-13 张志刚 Self-excitation type oil mist jet lubrication high-speed bearing, lubrication method and application
CN210461382U (en) * 2019-08-30 2020-05-05 张志刚 Self-excitation type oil mist jet lubrication high-speed bearing

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014105832A (en) * 2012-11-29 2014-06-09 Jtekt Corp Rolling bearing device
CN104019136A (en) * 2013-03-01 2014-09-03 株式会社捷太格特 Rolling bearing device
CN104110440A (en) * 2013-04-19 2014-10-22 株式会社捷太格特 Rolling bearing device
CN105003543A (en) * 2014-04-15 2015-10-28 株式会社捷太格特 Rolling bearing device
CN105317845A (en) * 2014-07-16 2016-02-10 株式会社捷太格特 Ball bearing
CN110566573A (en) * 2019-08-30 2019-12-13 张志刚 Self-excitation type oil mist jet lubrication high-speed bearing, lubrication method and application
CN210461382U (en) * 2019-08-30 2020-05-05 张志刚 Self-excitation type oil mist jet lubrication high-speed bearing

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