WO2021036197A1 - Preparation method for starch-based adhesive - Google Patents

Preparation method for starch-based adhesive Download PDF

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Publication number
WO2021036197A1
WO2021036197A1 PCT/CN2020/072867 CN2020072867W WO2021036197A1 WO 2021036197 A1 WO2021036197 A1 WO 2021036197A1 CN 2020072867 W CN2020072867 W CN 2020072867W WO 2021036197 A1 WO2021036197 A1 WO 2021036197A1
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Prior art keywords
starch
oxidized
based adhesive
preparation
corn starch
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PCT/CN2020/072867
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French (fr)
Chinese (zh)
Inventor
杨桂花
刘欢欢
陈嘉川
林兆云
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齐鲁工业大学
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Priority to DE112020000426.0T priority Critical patent/DE112020000426T5/en
Publication of WO2021036197A1 publication Critical patent/WO2021036197A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B31/00Preparation of derivatives of starch
    • C08B31/18Oxidised starch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J103/00Adhesives based on starch, amylose or amylopectin or on their derivatives or degradation products
    • C09J103/04Starch derivatives
    • C09J103/10Oxidised starch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives

Definitions

  • the present disclosure belongs to the technical field of starch-based adhesives, and specifically relates to a corn starch/polyvinyl alcohol/glycerin composite adhesive and a preparation method of the adhesive.
  • Starch is a low-priced, easily degradable, environmentally friendly, purely natural renewable resource. It is used as an adhesive to produce no pollution to the environment, and its production process is simple, equipment investment is small, production costs are low, and sources and uses are wide. , Has been widely used in the bonding of corrugated cardboard, packaging cartons, etc., and has become one of the most promising adhesive varieties. However, traditional starch-based adhesives have poor fluidity, poor film-forming properties, poor water resistance, perishable and low bonding strength, and have greater limitations in use. How to increase the adhesive strength and fluidity of starch has become an urgent need for solutions. Is an important issue.
  • starch-based adhesive materials mainly depends on its functional properties, especially rheological properties.
  • the application performance can be evaluated by studying the rheological properties of the substrate, thereby improving its processing performance and producing high-quality products.
  • Polyvinyl alcohol is an easily degradable water-soluble polymer material with a wide range of uses. It has the characteristics of excellent resistance to organic solvents, good thermal stability and high bonding strength, and it can interact with starch after being hydrolyzed. Joint condensation to improve the adhesive strength of starch.
  • PVA/starch composite materials have disadvantages such as difficult processing, long degradation cycle and poor rheology, which limit their application range. How to improve the comprehensive performance of PVA/starch composite adhesives and prepare better functional, biodegradable and environmentally friendly Materials have become an important research direction in the study of starch composite adhesive materials.
  • a starch-based composite adhesive uses oxidized corn starch as a matrix, and polyvinyl alcohol and glycerin as a compound plasticizer.
  • the mass ratio of polyvinyl alcohol to glycerin is 5-10:3-7; the amount of polyvinyl alcohol in the adhesive is 5.0-20.0 wt%.
  • the oxidized corn starch adopts a strong oxidizer/pro-oxidant system as the oxidant; further, the strong oxidant is sodium hypochlorite, and the pro-oxidant is nano microcrystalline cellulose.
  • a method for preparing a starch-based composite adhesive includes the following steps: adding water to dissolve oxidized corn starch to obtain oxidized corn starch milk, and adding the mixed polyvinyl alcohol/glycerin to the oxidized starch milk , Then add borax solution and lye, heat and stir to obtain the adhesive.
  • the preparation process of the oxidized corn starch adhesive is as follows: add water to the oxidized corn starch to dissolve it, then add borax and lye, stir evenly and place it in a water bath for heating and gelatinization.
  • the oxidized corn starch: water is added at a ratio of 2g: 15 ⁇ 64ml.
  • the borax is a 2% borax solution (relative to the absolute dry mass of oxidized corn starch).
  • the lye is a 10% sodium hydroxide solution (relative to the absolute dry mass of the oxidized corn starch).
  • reaction time is 1.5-2.5h; or the reaction temperature is 85-95°C.
  • the ratio of the oxidized corn starch to water is 2g:15-64ml.
  • the mass ratio of the polyvinyl alcohol to glycerin is 5-10:3-7.
  • the borax solution is an aqueous solution of sodium tetraborate decahydrate of 1.5% to 2.5% (relative to the mass of PVA).
  • the lye is 5% to 15% NaOH solution (relative to the mass of oxidized corn starch).
  • the heating is water bath heating.
  • the heating temperature is 85-95°C.
  • the heating time is 1.5-2.5h.
  • the preparation method includes the step of ultrasonic defoaming, and the starch-based adhesive is obtained by ultrasonic defoaming after heating and stirring are completed.
  • the oxidized corn starch is obtained by oxidizing corn starch with an oxidizing agent.
  • the oxidant is a strong oxidant/pro-oxidant system
  • the strong oxidant is sodium hypochlorite
  • the pro-oxidant is nanocrystalline cellulose.
  • the amount of the nanocrystalline cellulose is 0.5-5 wt% (relative to the amount of corn starch).
  • the fiber length of the nanocrystalline cellulose is 100-500 nm.
  • the oxidized corn starch used in the present disclosure is the research result of the inventor's research team, and the related technical solutions are recorded in the prior patent CN108410024A.
  • the present disclosure has made corresponding optimization adjustments to the preparation of oxidized corn starch in the previous patent to adapt to the preparation of the viscose.
  • the preparation method of the oxidized corn starch is as follows:
  • the mass fraction of the starch emulsion is 8-12 wt%.
  • the added amount of the NaClO is 8wt% NaClO (relative to the absolute dry starch).
  • the inventor provided a scheme for oxidizing corn starch by using nanocrystalline cellulose/NaClO.
  • the oxidized corn starch as a viscose base can significantly improve the bonding strength. It can also be known from the static rheological test results that the viscose using oxidized corn starch as the base has better rheological properties than the native starch viscose.
  • the present disclosure provides a starch-based adhesive that uses oxidized corn starch as the base and polyvinyl alcohol/glycerin as the compound plasticizer .
  • the adhesive of this formula has good stability and bonding strength; by adjusting the ratio of polyvinyl alcohol/glycerin, it can also obtain good waterproof performance and has good application value.
  • the present disclosure proposes a starch-based adhesive.
  • the steady-state shear conditions are set as follows: choose a flat plate (steel plate) with a diameter of 50mm, a plate spacing of 1.0mm, and a temperature of 25°C, the shear rate is 0.1-100s -1 ; the thixotropy test condition is set as: 25°C, the shear rate is increased from 0.1s -1 to 100s -1 in 120s, and then reduced from 100s -1 to 100s -1 in 120s 0.1s -1 .
  • the flow curve is model-fitted.
  • “Newtonian fluid” is called a rational liquid. Its flow curve is a straight line. The ratio of the shear stress to the shear rate of this straight line is a fixed value, which means that the viscosity is not affected by it. The effect of shear rate.
  • “Non-Newtonian fluids” do not have such "ideal” flow characteristics. Therefore, the Ostwald-de-Waele model is used to calculate and determine the flow fluid model.
  • Second detect the linear viscoelastic zone of the composite adhesive set the frequency to 1Hz, and perform a 0.1-10% strain sweep to determine the strain range of the linear viscoelastic zone; in the linear viscoelastic zone, the fixed strain is 6%, and at frequency 1
  • the frequency sweep of the composite adhesive is performed within ⁇ 100Hz.
  • Bond strength test Use electronic universal testing machine to test, test 5 times, take the average value, and stretch rate 0.3mm/min.
  • Water resistance test Drop water droplets on the completely dry film and measure the time it takes for the water droplets to penetrate the other side of the paper to test the water resistance.
  • Solid content test Measure according to GB/T14074.5-1993 standard, temperature 105 ⁇ 2°C.
  • oxidized corn starch Weigh 2g of oxidized corn starch and dissolve it with 38ml of deionized water, add 2.0% sodium tetraborate decahydrate (borax) solution and 10% NaOH solution (both are relative to the mass of oxidized corn starch), stir with a glass rod Pour into a 250ml three-necked flask, adjust the temperature of the water bath to 90°C, and mechanically stir for 2h.
  • the oxidized corn starch paste changes from thinning to thick, and the color changes from milky white to light yellow. After cooling to room temperature, an oxidized corn starch adhesive is obtained.
  • Oxidized starch paste has thixotropic rings.
  • the thixotropic ring area of oxidized starch paste is 19.4.
  • the thixotropy of oxidized starch paste is smaller. This indicates that after the shearing force is removed, the oxidized starch paste needs to restore its original structure. Time is shorter,
  • oxidized starch adhesive can be used in papermaking, packaging, textile and food industries.
  • the bonding strength of the oxidized starch adhesive is 0.48 MPa. Therefore, the bonding ability of the starch gum can be improved through oxidative modification.
  • the water resistance time of oxidized starch is 42 minutes. Compared with the original starch adhesive, oxidation modification does not significantly improve the water resistance of the adhesive.
  • the thixotropy test shows that the thixotropic ring area and thixotropy increase as the concentration of the oxidized starch paste increases, and the thixotropic ring area of the oxidized starch paste at a concentration of 10.0 wt% is 424.0. Therefore, the higher the concentration of oxidized starch paste, the better the thixotropy and the higher the stability, and the longer the system needs to recover its original structure.
  • the elastic modulus G'of starch paste and oxidized starch paste are both greater than the viscosity modulus G".
  • the viscosity and elastic modulus of starch paste increase gradually with the increase of scanning frequency, and the elastic modulus of starch paste is in The low frequency internal change is almost 0, and the viscous modulus is gradually increasing and higher than the oxidized starch paste, indicating that the viscoelastic properties of the starch paste are more obvious, and the internal structure is more stable.
  • the starch structure is destroyed, and the particles are partially generated. Degradation, the introduction of carboxyl and aldehyde groups, resulting in poor structural stability, and reduced viscosity modulus and elastic modulus.
  • the cementation strength increases with the increase in the quality of oxidized starch, that is, the cohesive force increases.
  • the mass of oxidized starch increases to 10wt%, the cementation strength reaches 0.72MPa.
  • oxidized cornstarch Weigh 2g of oxidized cornstarch and dissolve it with 18ml of deionized water, stir with a glass rod and pour it into a 250ml three-necked flask, place the three-necked flask in a constant temperature water bath at 90°C, and mix the mass ratio of polyvinyl alcohol ( PVA) and glycerin (GL) are mixed and then added to the oxidized starch milk, wherein the mass ratio of PVA to oxidized starch is 5.0wt%, and 2.0% sodium tetraborate decahydrate (borax) solution is added (relative to the mass of PVA) ) And 10% NaOH solution, (relative to the quality of starch), stir the mixed solution under 90°C water bath heating for 2h, then ultrasonic defoams, the oxidized starch composite film-forming solution changes from thin to thick, and the color changes from milky white to light Yellow, oxidized starch composite adhesive is obtained.
  • Oxidized starch composite adhesives have thixotropy. Compared with starch-based composite adhesives, starch-based composite adhesives have a larger thixotropic ring area, that is, it takes longer to restore the original structure.
  • the correlation coefficient R 2 of the sample is above 0.97.
  • the oxidized starch-based composite adhesive has a larger flow index n and a smaller consistency coefficient k, indicating that the oxidized starch-based composite adhesive has low viscosity and fluidity. Strong.
  • the oxidized starch/polyvinyl alcohol composite adhesive has low viscosity and weak thixotropy, and its recovery degree is better after being subjected to external force, which is beneficial to industrial production.
  • the elastic modulus G'of the composite adhesive is higher than the viscosity modulus G".
  • the modulus of oxidized starch-based adhesives is higher than that of starch-based adhesives.
  • PVA and GL are much higher.
  • the hydroxyl structure makes it easier to form hydrogen bonds, forming a network structure with high strength and high stability.
  • the mass ratio of PVA to starch is 5.0wt%, 10.0wt%, 15.0wt%, 20.0wt%, adding 2.0% sodium tetraborate decahydrate (borax) solution (relative to the mass of PVA) and 10% NaOH solution , (Relative to the quality of oxidized starch), stir the mixed solution in a water bath at 90°C for 2 hours and then ultrasonically defoam.
  • the oxidized starch composite adhesive changes from thinning to thick, and the color changes from milky white to light yellow, and the oxidized starch adhesive is obtained. .
  • the elastic modulus G'of the composite adhesive is higher than the viscosity modulus G".
  • the modulus of oxidized starch-based adhesives is higher than that of starch-based adhesives.
  • PVA and glycerin are more common.
  • the hydroxyl structure makes it easier to form hydrogen bonds, forming a network structure with high strength and high stability.
  • the bonding strength test After the bonding strength test, as the PVA content increases, the bonding strength first increases and then decreases.
  • the PVA addition amount is 15.0wt%, the bonding strength of the oxidized starch-based composite adhesive is the largest, and the maximum value is 2.48Mpa.
  • the preparation method of the raw corn starch adhesive weigh 2g raw corn starch and dissolve it with 38ml deionized water, add 2.0% sodium tetraborate decahydrate (borax) solution and 10% NaOH solution, (both are relative to the original corn starch In terms of quality), stir with a glass rod and pour it into a 250ml three-necked flask. Adjust the temperature of the water bath to 90°C and mechanically stir for 2h. The starch paste will change from thin to thick, and the color will change from milky white to light yellow. Cool to room temperature to obtain Corn starch adhesive.
  • the mass-volume ratio of the raw corn starch and water is 2g:38ml; the reaction time is 2h, and the reaction conditions are 90°C.
  • the starch paste has a thixotropic ring.
  • the calculated area of the thixotropic ring of starch paste is 116.6, and the flow index n value of corn starch paste is 0.7.
  • the cementation strength of the native starch adhesive is 0.45Mpa; after the water resistance test, the water resistance time of the native starch adhesive is 39min.
  • the preparation method of the raw corn starch composite adhesive take an appropriate amount of raw starch and place it in a constant temperature water bath for dispersion, mix polyvinyl alcohol and glycerin and add to the oxidized starch milk, add 2.0% sodium tetraborate decahydrate (borax) solution (Relative to the quality of PVA) and 10% NaOH solution (relative to the quality of starch), the original starch composite film-forming liquid changes from thin to thick, and the color changes from milky white to light yellow. After the reaction is completed, ultrasonic defoaming , That is, the original starch composite adhesive.
  • the mass-volume ratio of the raw corn starch and water is 2g:18ml; the mass ratio of polyvinyl alcohol and glycerin is 8:5; the amount of polyvinyl alcohol is 5.0wt%; the reaction time is 2h, and the reaction conditions are 90°C .
  • the rheological test shows that the native starch composite adhesive is a shear thinning fluid, the composite adhesive has thixotropy, and the area of the thixotropic ring is 283.5.
  • the correlation coefficient R 2 of the sample is above 0.97.
  • the cementation strength of the native starch composite adhesive is 1.51Mpa; after the water resistance test, the water resistance time of the starch adhesive is 31h.

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Abstract

The present disclosure relates to the technical field of starch-based adhesives, and in particular, to a preparation method for a starch-based adhesive. Conventional starch-based adhesives have poor flowability, poor film-forming property, low bonding strength, and great limitations in use. Aiming at the above-mentioned shortcomings of the starch-based adhesives, the present disclosure provides a starch-based adhesive and a preparation method therefor. Oxidized corn starch is used as a matrix, and polyvinyl alcohol (PAV)/glycerol is used as a compound plasticizer. The starch-based adhesive is obtained by adding borax and alkali liquor to oxidized corn starch milk and then heating those. Rheological property tests show that the rheological property of the oxidized corn starch is remarkably improved, and a polyhydroxy structure formed by compounding of PVA and glycerol provides richer hydrogen bonding, so that the adhesive is more stable, has remarkably improved water resistance, and is thus a starch adhesive having excellent performance.

Description

一种淀粉基胶粘剂制备方法Method for preparing starch-based adhesive 技术领域Technical field
本公开属于淀粉基胶粘剂技术领域,具体涉及一种玉米淀粉/聚乙烯醇/甘油复合胶粘剂、该胶粘剂的制备方法。The present disclosure belongs to the technical field of starch-based adhesives, and specifically relates to a corn starch/polyvinyl alcohol/glycerin composite adhesive and a preparation method of the adhesive.
背景技术Background technique
公开该背景技术部分的信息仅仅旨在增加对本公开的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。Disclosure of the background information is only intended to increase the understanding of the overall background of the present disclosure, and is not necessarily regarded as an acknowledgement or any form of suggestion that the information constitutes the prior art known to those of ordinary skill in the art.
淀粉是一种价格低廉、易降解、环境友好的纯天然可再生资源,用作胶粘剂的制备对环境无污染,并且其生产工艺简单、设备投资较小、生产成本较低、来源和用途较广,已被大量用于瓦楞纸板、包装纸箱等的粘接,成为最有开发潜力的胶粘剂品种之一。但传统淀粉基胶粘剂流动性不强、成膜性差、耐水性不佳、易变质且胶接强度较低,使用局限性较大,如何增加淀粉的胶粘强度、流动性等,成为目前急需解决的一项重要问题。Starch is a low-priced, easily degradable, environmentally friendly, purely natural renewable resource. It is used as an adhesive to produce no pollution to the environment, and its production process is simple, equipment investment is small, production costs are low, and sources and uses are wide. , Has been widely used in the bonding of corrugated cardboard, packaging cartons, etc., and has become one of the most promising adhesive varieties. However, traditional starch-based adhesives have poor fluidity, poor film-forming properties, poor water resistance, perishable and low bonding strength, and have greater limitations in use. How to increase the adhesive strength and fluidity of starch has become an urgent need for solutions. Is an important issue.
近年来,随着对环境友好型材料的不断寻求,以淀粉为基体的复合材料逐渐受到青睐。淀粉基胶粘剂材料的性能主要取决于其功能特性,尤其是流变性能。可通过研究基材的流变性能来评价其应用性能,进而提高其加工性能和生产高质量的产品。In recent years, with the continuous search for environmentally friendly materials, composite materials based on starch have gradually been favored. The performance of starch-based adhesive materials mainly depends on its functional properties, especially rheological properties. The application performance can be evaluated by studying the rheological properties of the substrate, thereby improving its processing performance and producing high-quality products.
聚乙烯醇(PVA)是一种用途极为广泛的易降解水溶性高分子材料,具有耐有机溶剂性优、热稳定性较好和粘接强度较高等特点,并 且其水解后可与淀粉产生交联缩合,提高淀粉的胶粘强度。但是PVA/淀粉复合材料存在难以加工、降解周期长和流变性差等不足,限制了其应用范围,如何提高PVA/淀粉复合胶粘剂的综合性能,制备出功能性较好的、可生物降解的环保材料成为研究淀粉复合胶粘剂材料的重要研究方向。Polyvinyl alcohol (PVA) is an easily degradable water-soluble polymer material with a wide range of uses. It has the characteristics of excellent resistance to organic solvents, good thermal stability and high bonding strength, and it can interact with starch after being hydrolyzed. Joint condensation to improve the adhesive strength of starch. However, PVA/starch composite materials have disadvantages such as difficult processing, long degradation cycle and poor rheology, which limit their application range. How to improve the comprehensive performance of PVA/starch composite adhesives and prepare better functional, biodegradable and environmentally friendly Materials have become an important research direction in the study of starch composite adhesive materials.
发明内容Summary of the invention
为了实现上述技术效果,本公开提供以下技术方案:In order to achieve the above technical effects, the present disclosure provides the following technical solutions:
本公开第一方面,提供一种淀粉基复合胶粘剂,所述胶粘剂采用氧化玉米淀粉作为基质,聚乙烯醇及甘油作为复配增塑剂。In the first aspect of the present disclosure, a starch-based composite adhesive is provided. The adhesive uses oxidized corn starch as a matrix, and polyvinyl alcohol and glycerin as a compound plasticizer.
优选的,聚乙烯醇与甘油的质量比为5~10:3~7;胶粘剂中聚乙烯醇的量为5.0-20.0wt%。Preferably, the mass ratio of polyvinyl alcohol to glycerin is 5-10:3-7; the amount of polyvinyl alcohol in the adhesive is 5.0-20.0 wt%.
优选的,所述氧化玉米淀粉采用强氧化剂/助氧化剂系统作为氧化剂;进一步的,所述强氧化剂为次氯酸钠,所述助氧化剂为纳米微晶纤维素。Preferably, the oxidized corn starch adopts a strong oxidizer/pro-oxidant system as the oxidant; further, the strong oxidant is sodium hypochlorite, and the pro-oxidant is nano microcrystalline cellulose.
本公开第二方面,提供一种淀粉基复合胶粘剂的制备方法,所述制备方法包括以下步骤:加水溶解氧化玉米淀粉得到氧化玉米淀粉乳,将混合后的聚乙烯醇/甘油加入氧化淀粉乳中,再加入硼砂溶液及碱液,加热搅拌得到该胶粘剂。In a second aspect of the present disclosure, there is provided a method for preparing a starch-based composite adhesive. The preparation method includes the following steps: adding water to dissolve oxidized corn starch to obtain oxidized corn starch milk, and adding the mixed polyvinyl alcohol/glycerin to the oxidized starch milk , Then add borax solution and lye, heat and stir to obtain the adhesive.
优选的,所述氧化玉米淀粉胶粘剂的制备过程如下:向氧化玉米淀粉中加水使其溶解,再加入硼砂及碱液,搅拌均匀后置于水浴中加热糊化。Preferably, the preparation process of the oxidized corn starch adhesive is as follows: add water to the oxidized corn starch to dissolve it, then add borax and lye, stir evenly and place it in a water bath for heating and gelatinization.
进一步优选的,所述氧化玉米淀粉:水的加入比例为2g:15~64ml.More preferably, the oxidized corn starch: water is added at a ratio of 2g: 15~64ml.
进一步优选的,所述硼砂为2%的硼砂溶液(相对于氧化玉米淀粉绝干质量)。More preferably, the borax is a 2% borax solution (relative to the absolute dry mass of oxidized corn starch).
进一步优选的,所述碱液为10%的氢氧化钠溶液(相对于氧化玉米淀粉的绝干质量)。More preferably, the lye is a 10% sodium hydroxide solution (relative to the absolute dry mass of the oxidized corn starch).
进一步优选的,所述反应时间为1.5~2.5h;或所述反应温度为85~95℃。More preferably, the reaction time is 1.5-2.5h; or the reaction temperature is 85-95°C.
优选的,所述氧化玉米淀粉和水的比例为2g:15~64ml。Preferably, the ratio of the oxidized corn starch to water is 2g:15-64ml.
优选的,所述聚乙烯醇与甘油的质量比为5~10:3~7。Preferably, the mass ratio of the polyvinyl alcohol to glycerin is 5-10:3-7.
优选的,所述硼砂溶液为为1.5%~2.5%的十水合四硼酸钠的水溶液(相对于PVA的质量而言)。Preferably, the borax solution is an aqueous solution of sodium tetraborate decahydrate of 1.5% to 2.5% (relative to the mass of PVA).
优选的,所述碱液为5%~15%的NaOH溶液(相对于氧化玉米淀粉的质量而言)。Preferably, the lye is 5% to 15% NaOH solution (relative to the mass of oxidized corn starch).
优选的,所述加热为水浴加热。Preferably, the heating is water bath heating.
优选的,所述加热温度为85~95℃。Preferably, the heating temperature is 85-95°C.
优选的,所述加热时间为1.5~2.5h。Preferably, the heating time is 1.5-2.5h.
优选的,所述制备方法包括超声消泡的步骤,加热搅拌完成后经超声消泡得到该淀粉基胶粘剂。Preferably, the preparation method includes the step of ultrasonic defoaming, and the starch-based adhesive is obtained by ultrasonic defoaming after heating and stirring are completed.
优选的,所述氧化玉米淀粉采用玉米淀粉通过氧化剂氧化得到。Preferably, the oxidized corn starch is obtained by oxidizing corn starch with an oxidizing agent.
进一步的,所述氧化剂为强氧化剂/助氧化剂系统,所述强氧化剂为次氯酸钠,所述助氧化剂为纳米微晶纤维素。Further, the oxidant is a strong oxidant/pro-oxidant system, the strong oxidant is sodium hypochlorite, and the pro-oxidant is nanocrystalline cellulose.
在一些具体的实施例中,所述纳米微晶纤维素用量为0.5~5wt%(相对于玉米淀粉用量)。In some specific embodiments, the amount of the nanocrystalline cellulose is 0.5-5 wt% (relative to the amount of corn starch).
在一些具体的实施例中,所述纳米微晶纤维素的纤维长度为100-500nm。In some specific embodiments, the fiber length of the nanocrystalline cellulose is 100-500 nm.
本公开中采用的氧化玉米淀粉为发明人研究团队的研究成果,相关技术方案记载于在先专利CN108410024A中。为了提供了一种性能更优的淀粉基粘胶,本公开针对在先专利中氧化玉米淀粉的制备进行了相应的优化调整,以适应粘胶剂的制备。The oxidized corn starch used in the present disclosure is the research result of the inventor's research team, and the related technical solutions are recorded in the prior patent CN108410024A. In order to provide a starch-based viscose with better performance, the present disclosure has made corresponding optimization adjustments to the preparation of oxidized corn starch in the previous patent to adapt to the preparation of the viscose.
所述氧化玉米淀粉的制备方法如下:The preparation method of the oxidized corn starch is as follows:
取玉米淀粉加水制成淀粉乳液,加入纳米微晶纤维素,搅拌使其混合均匀;加入NaClO得到混合溶液,向混合溶液中加碱液调节pH至8~10,加热搅拌一段时间后加入酸液和硫代硫酸钠,离心干燥得到氧化玉米淀粉。Take corn starch and add water to make starch emulsion, add nano microcrystalline cellulose, stir to mix evenly; add NaClO to obtain a mixed solution, add lye to the mixed solution to adjust the pH to 8-10, heat and stir for a period of time and then add acid And sodium thiosulfate, centrifugal drying to obtain oxidized corn starch.
进一步的,所述淀粉乳液的质量分数为8~12wt%。Further, the mass fraction of the starch emulsion is 8-12 wt%.
进一步的,所述NaClO的加入量为8wt%的NaClO(相对于绝干淀粉)。Further, the added amount of the NaClO is 8wt% NaClO (relative to the absolute dry starch).
与现有技术相比,本公开的有益效果是:Compared with the prior art, the beneficial effects of the present disclosure are:
1.发明人在先研究中提供了一种采用纳米微晶纤维素/NaClO对玉米淀粉进行氧化的方案。本公开作为后续研究发现,该氧化玉米淀粉作为粘胶基底,能够显著的提高胶结强度。通过静态流变测试结果也可以得知,采用氧化玉米淀粉作为基底的粘胶剂相比原淀粉粘胶剂具有更好的流变性能。1. In the previous study, the inventor provided a scheme for oxidizing corn starch by using nanocrystalline cellulose/NaClO. As a follow-up study in the present disclosure, it is found that the oxidized corn starch as a viscose base can significantly improve the bonding strength. It can also be known from the static rheological test results that the viscose using oxidized corn starch as the base has better rheological properties than the native starch viscose.
2.针对现有技术中淀粉/聚乙烯醇胶粘剂流变性能较差的缺陷,本公开提供了一种淀粉基胶粘剂,采用氧化玉米淀粉作为基底,采用聚乙 烯醇/甘油作为复配增塑剂。研究表明,该配方的胶粘剂具有良好的稳定性和胶结强度;通过调整聚乙烯醇/甘油的比例,还能够获得良好的防水性能,具有良好的应用价值。2. In view of the poor rheological properties of starch/polyvinyl alcohol adhesives in the prior art, the present disclosure provides a starch-based adhesive that uses oxidized corn starch as the base and polyvinyl alcohol/glycerin as the compound plasticizer . Studies have shown that the adhesive of this formula has good stability and bonding strength; by adjusting the ratio of polyvinyl alcohol/glycerin, it can also obtain good waterproof performance and has good application value.
具体实施方式detailed description
应该指出,以下详细说明都是例示性的,旨在对本公开提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本公开所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed descriptions are all illustrative and are intended to provide further descriptions of the present disclosure. Unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present disclosure belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本公开的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate There are features, steps, operations, devices, components, and/or combinations thereof.
正如背景技术所介绍的,现有技术中PVA/淀粉复合加工困难、降解周期长,并且流变性不足。为了解决如上的技术问题,本公开提出了一种淀粉基胶粘剂。As introduced in the background art, in the prior art, PVA/starch composite processing is difficult, the degradation cycle is long, and the rheology is insufficient. In order to solve the above technical problems, the present disclosure proposes a starch-based adhesive.
为了使得本领域技术人员能够更加清楚地了解本公开的技术方案,以下将结合具体的实施例与对比例详细说明本公开的技术方案。In order to enable those skilled in the art to understand the technical solutions of the present disclosure more clearly, the technical solutions of the present disclosure will be described in detail below in conjunction with specific embodiments and comparative examples.
以下实施例中:In the following embodiments:
静态流变测试:Static rheological test:
取适量样品与流变仪(ARES-G2,TA,美国)中进行静态流变特性分析,稳态剪切条件设定为:选择直径为50mm的平板(钢板),板间距1.0mm,温度为25℃,剪切速率为0.1~100s -1;触变性检测条 件设定为:25℃,120s内剪切速率由0.1s -1增至100s -1,然后在120s内由100s -1降低至0.1s -1Take an appropriate amount of sample and analyze the static rheological characteristics in a rheometer (ARES-G2, TA, USA). The steady-state shear conditions are set as follows: choose a flat plate (steel plate) with a diameter of 50mm, a plate spacing of 1.0mm, and a temperature of 25℃, the shear rate is 0.1-100s -1 ; the thixotropy test condition is set as: 25℃, the shear rate is increased from 0.1s -1 to 100s -1 in 120s, and then reduced from 100s -1 to 100s -1 in 120s 0.1s -1 .
模型拟合:Model fitting:
对流动曲线进行模型拟合,其中“牛顿流体”被称为理性液体,其流动曲线是一条直线,所属这条直线的剪切应力和剪切速率的值比率是定值,这表明粘度不受剪切速率的影响。“非牛顿流体”不具备这种“理想”流动特性。因此,采用Ostwald-de-Waele模型计算确定流动流体模型。The flow curve is model-fitted. Among them, "Newtonian fluid" is called a rational liquid. Its flow curve is a straight line. The ratio of the shear stress to the shear rate of this straight line is a fixed value, which means that the viscosity is not affected by it. The effect of shear rate. "Non-Newtonian fluids" do not have such "ideal" flow characteristics. Therefore, the Ostwald-de-Waele model is used to calculate and determine the flow fluid model.
Ostwald-de-Waele流动流体模型拟合:Ostwald-de-Waele flow fluid model fitting:
τ=k*γnτ=k*γn
式中:τ为剪切应力,Pa;k为稠度系数;γ为剪切速率,s -1;n为流动指数(相关幂律指数,无因次)。 In the formula: τ is the shear stress, Pa; k is the consistency coefficient; γ is the shear rate, s -1 ; n is the flow index (related power law index, dimensionless).
动态流变测试:Dynamic rheological test:
首先检测复合胶粘剂的线性粘弹区,设定频率为1Hz,进行0.1~10%的应变扫描,确定线性粘弹区的应变范围;在线性粘弹区内,固定应变为6%,在频率1~100Hz内进行复合胶粘剂的频率扫描。First detect the linear viscoelastic zone of the composite adhesive, set the frequency to 1Hz, and perform a 0.1-10% strain sweep to determine the strain range of the linear viscoelastic zone; in the linear viscoelastic zone, the fixed strain is 6%, and at frequency 1 The frequency sweep of the composite adhesive is performed within ~100Hz.
胶结强度测试:采用电子万能试验机进行测试,测试5次,取平均值,拉伸速率0.3mm/min。Bond strength test: Use electronic universal testing machine to test, test 5 times, take the average value, and stretch rate 0.3mm/min.
耐水性测试:往完全干燥的胶膜上滴水珠,测量水滴透过纸另一面所需要的时间测试耐水性的好坏。Water resistance test: Drop water droplets on the completely dry film and measure the time it takes for the water droplets to penetrate the other side of the paper to test the water resistance.
固含量测试:按照GB/T14074.5—1993标准进行测定,温度105±2℃。Solid content test: Measure according to GB/T14074.5-1993 standard, temperature 105±2℃.
实施例1氧化玉米淀粉的制备Example 1 Preparation of oxidized corn starch
取10g玉米淀粉加90ml水制成淀粉乳液,加入纳米微晶纤维素0.5wt%(基于玉米淀粉的质量),在水浴锅中机械搅拌0.5h使其混合均匀,再加入0.8g次氯酸钠进行氧化,用0.1mol/L氢氧化钠溶液调节pH为9后,保持水浴温度为90℃,机械搅拌4h后,加入硫代硫酸钠溶液终止反应,洗涤离心、加盐酸调节pH值为中性,干燥,得到该氧化玉米淀粉。Take 10g corn starch and 90ml water to make a starch emulsion, add 0.5wt% nano-microcrystalline cellulose (based on the quality of corn starch), mechanically stir in a water bath for 0.5h to make it evenly mixed, and then add 0.8g sodium hypochlorite for oxidation. After adjusting the pH to 9 with 0.1 mol/L sodium hydroxide solution, keeping the temperature of the water bath at 90°C, mechanically stirring for 4 hours, adding sodium thiosulfate solution to terminate the reaction, washing and centrifuging, adding hydrochloric acid to adjust the pH to neutral, and drying. The oxidized corn starch is obtained.
实施例2Example 2
称量2g氧化玉米淀粉并用38ml去离子水溶解,添加2.0%的十水合四硼酸钠(硼砂)溶液和10%NaOH溶液,(均相对于氧化玉米淀粉的质量而言),用玻璃棒搅拌后倒入250ml三口烧瓶中,将水浴温度调至90℃,机械搅拌2h,氧化玉米淀粉糊由稀变稠,颜色由乳白色变为淡黄色,冷却至室温,即得到氧化玉米淀粉胶粘剂。Weigh 2g of oxidized corn starch and dissolve it with 38ml of deionized water, add 2.0% sodium tetraborate decahydrate (borax) solution and 10% NaOH solution (both are relative to the mass of oxidized corn starch), stir with a glass rod Pour into a 250ml three-necked flask, adjust the temperature of the water bath to 90°C, and mechanically stir for 2h. The oxidized corn starch paste changes from thinning to thick, and the color changes from milky white to light yellow. After cooling to room temperature, an oxidized corn starch adhesive is obtained.
结果:通过静态流变测试,当剪切速率增大时,氧化淀粉糊的剪切粘度呈下降趋势,而剪切应力呈增大趋势,即氧化淀粉糊属于剪切变稀的非牛顿流体,且当剪切速率提高到40.0s -1时,氧化淀粉糊的剪切粘度0.2Pa.s。和淀粉糊比(对比试验1),氧化淀粉糊的剪切粘度降低,表明氧化改性的玉米分子活动能力提高,降低了分子间的流动阻力,改善淀粉糊的流动性。 Result: Through the static rheological test, when the shear rate increases, the shear viscosity of the oxidized starch paste shows a downward trend, while the shear stress shows an increase trend, that is, the oxidized starch paste belongs to a shear thinning non-Newtonian fluid. And when the shear rate is increased to 40.0s -1 , the shear viscosity of the oxidized starch paste is 0.2Pa.s. Compared with starch paste (comparative test 1), the shear viscosity of oxidized starch paste decreases, indicating that the molecular mobility of oxidized modified corn is increased, the flow resistance between molecules is reduced, and the fluidity of starch paste is improved.
氧化淀粉糊存在触变环,氧化淀粉糊的触变环面积19.4,和淀粉糊相比,氧化淀粉糊的触变性较小,这表明剪切力消除后,氧化淀粉糊恢复初始的结构需要的时间较短,Oxidized starch paste has thixotropic rings. The thixotropic ring area of oxidized starch paste is 19.4. Compared with starch paste, the thixotropy of oxidized starch paste is smaller. This indicates that after the shearing force is removed, the oxidized starch paste needs to restore its original structure. Time is shorter,
通过模型拟合可知,和淀粉糊比,氧化玉米淀粉糊的n值为大于淀粉糊的,但氧化玉米淀粉糊的稠度系数k小于玉米淀粉糊,有力的说明了氧化改性使玉米淀粉分子发生了降解,淀粉分子量下降,糊粘度降低,其粘结力增强,流动性提高,其制得的氧化淀粉胶粘剂可用于造纸、包装、纺织和食品等行业。It can be seen from model fitting that, compared with starch paste, the n value of oxidized corn starch paste is greater than starch paste, but the consistency coefficient k of oxidized corn starch paste is smaller than corn starch paste, which strongly shows that oxidative modification causes corn starch molecules to occur. The oxidized starch adhesive can be used in papermaking, packaging, textile and food industries.
经过胶结强度测试,氧化淀粉胶粘剂的胶结强度为0.48MPa,因此,通过氧化改性可以提高淀粉胶的粘结能力。After the bonding strength test, the bonding strength of the oxidized starch adhesive is 0.48 MPa. Therefore, the bonding ability of the starch gum can be improved through oxidative modification.
经过耐水性测试,氧化淀粉的耐水时间为42min,和原淀粉胶粘剂比,氧化改性没有明显改善胶粘剂的耐水性能。After the water resistance test, the water resistance time of oxidized starch is 42 minutes. Compared with the original starch adhesive, oxidation modification does not significantly improve the water resistance of the adhesive.
实施例3Example 3
称量2g氧化玉米淀粉并用去离子水溶解,分别制备出3%、5%、8%、10%的淀粉乳液,然后添加2.0%的十水合四硼酸钠(硼砂)溶液和10%NaOH溶液,(均相对于氧化淀粉的质量而言),置于250ml三口烧瓶中,将水浴温度调至90℃,机械搅拌2h,氧化玉米淀粉糊由稀变稠,颜色由乳白色变为淡黄色,冷却至室温,即得到不同浓度的氧化玉米淀粉胶粘剂。Weigh 2g of oxidized corn starch and dissolve it with deionized water to prepare 3%, 5%, 8%, and 10% starch emulsions respectively, and then add 2.0% sodium tetraborate decahydrate (borax) solution and 10% NaOH solution, (All relative to the quality of oxidized starch), put it in a 250ml three-necked flask, adjust the temperature of the water bath to 90℃, mechanically stir for 2h, the oxidized corn starch paste will change from thin to thick, and the color will change from milky white to light yellow. Cool to At room temperature, different concentrations of oxidized corn starch adhesive can be obtained.
结果:通过静态流变测试可知在相同温度下,随氧化淀粉糊质量分数的增加,氧化淀粉糊的初始粘度增大,剪切稀化效果更加明显,且屈服应力值增大。10.0wt%浓度的氧化淀粉糊的表观粘度最高为30.1Pa.s。因此,质量分数为10.0wt%的氧化淀粉糊的初粘性最高,粘结力最强,制得的胶粘剂最稳定。Results: The static rheological test shows that at the same temperature, as the mass fraction of the oxidized starch paste increases, the initial viscosity of the oxidized starch paste increases, the shear thinning effect is more obvious, and the yield stress value increases. The apparent viscosity of the oxidized starch paste at a concentration of 10.0 wt% is 30.1 Pa.s at the highest. Therefore, the oxidized starch paste with a mass fraction of 10.0 wt% has the highest initial viscosity, the strongest cohesive force, and the prepared adhesive is the most stable.
通过触变性测试可知,触变环面积和触变性随着氧化淀粉糊浓度 的增加而增大,10.0wt%的浓度的氧化淀粉糊的触变环面积为424.0。因此,氧化淀粉糊的浓度越高,其触变性越好,稳定性越高,体系需要更长时间恢复初始结构。The thixotropy test shows that the thixotropic ring area and thixotropy increase as the concentration of the oxidized starch paste increases, and the thixotropic ring area of the oxidized starch paste at a concentration of 10.0 wt% is 424.0. Therefore, the higher the concentration of oxidized starch paste, the better the thixotropy and the higher the stability, and the longer the system needs to recover its original structure.
通过模型拟合可知,随着氧化淀粉糊浓度的增加,样品的流动指数n逐渐减小且达到最小值,稠度系数k逐渐增大。流动指数n越小,体系的剪切稀化程度越明显,非牛顿流体行为越强。It can be known from the model fitting that as the concentration of oxidized starch paste increases, the flow index n of the sample gradually decreases and reaches the minimum value, and the consistency coefficient k gradually increases. The smaller the flow index n, the more obvious the degree of shear thinning of the system, and the stronger the non-Newtonian fluid behavior.
通过动态流变测试,淀粉糊与氧化淀粉糊的弹性模量G'均大于粘性模量G",淀粉糊的粘性和弹性模量随着扫描频率的增加逐渐上升,淀粉糊的弹性模量在低频内变化几乎为0,而粘性模量呈逐渐增大趋势且均高于氧化淀粉糊,说明淀粉糊的粘弹特性更为明显,内部结构更稳定。氧化后淀粉结构发生破坏,颗粒发生部分降解,引入了羧基和醛基,导致其结构稳定性变差,糊粘性模量和弹性模量降低。Through the dynamic rheological test, the elastic modulus G'of starch paste and oxidized starch paste are both greater than the viscosity modulus G". The viscosity and elastic modulus of starch paste increase gradually with the increase of scanning frequency, and the elastic modulus of starch paste is in The low frequency internal change is almost 0, and the viscous modulus is gradually increasing and higher than the oxidized starch paste, indicating that the viscoelastic properties of the starch paste are more obvious, and the internal structure is more stable. After oxidation, the starch structure is destroyed, and the particles are partially generated. Degradation, the introduction of carboxyl and aldehyde groups, resulting in poor structural stability, and reduced viscosity modulus and elastic modulus.
经过胶结强度测试,胶结强度随着氧化淀粉质量的增加而增大,即粘结力增加,当氧化淀粉的质量增加到10wt%时,其胶结强度达到0.72MPa。After the cementation strength test, the cementation strength increases with the increase in the quality of oxidized starch, that is, the cohesive force increases. When the mass of oxidized starch increases to 10wt%, the cementation strength reaches 0.72MPa.
经过耐水性测试,随着氧化淀粉添加量的增加,其耐水时间下降,这是由于氧化改性淀粉胶粘剂链段上含有大量的亲水性羟基和羧基,耐水性较差,因此,氧化淀粉含量越大,耐水性能越差。After the water resistance test, as the amount of oxidized starch added increases, the water resistance time decreases. This is because the oxidized modified starch adhesive contains a large number of hydrophilic hydroxyl and carboxyl groups, and the water resistance is poor. Therefore, the content of oxidized starch The larger the value, the worse the water resistance.
通过对不同氧化淀粉添加量的胶粘剂固含量的测定发现,随着氧化淀粉添加量从3.0wt%增至10wt%,胶粘剂的固含量随之增加,从3.1953%增至36.3216%,固含量越高,胶粘剂的初粘力越大,上胶次数越少。Through the determination of the solid content of the adhesive with different oxidized starch addition, it is found that as the addition of oxidized starch increases from 3.0wt% to 10wt%, the solid content of the adhesive increases, from 3.1953% to 36.3216%, the higher the solid content , The greater the initial tack of the adhesive, the fewer times of gluing.
实施例4Example 4
称量2g氧化玉米淀粉并用18ml去离子水溶解,用玻璃棒搅拌后倒入250ml三口烧瓶中,将三口烧瓶置于90℃的恒温水浴锅中,将质量比为8:5的聚乙烯醇(PVA)与甘油(GL)进行混合后加入氧化淀粉乳中,其中,PVA与氧化淀粉质量比为5.0wt%,添加2.0%的十水合四硼酸钠(硼砂)溶液(相对于PVA的质量而言)和10%NaOH溶液,(相对于淀粉的质量而言),将混合溶液在90℃水浴加热下搅拌2h后超声消泡,氧化淀粉复合成膜液由稀变稠,颜色由乳白色变为淡黄色,即得氧化淀粉复合胶粘剂。Weigh 2g of oxidized cornstarch and dissolve it with 18ml of deionized water, stir with a glass rod and pour it into a 250ml three-necked flask, place the three-necked flask in a constant temperature water bath at 90℃, and mix the mass ratio of polyvinyl alcohol ( PVA) and glycerin (GL) are mixed and then added to the oxidized starch milk, wherein the mass ratio of PVA to oxidized starch is 5.0wt%, and 2.0% sodium tetraborate decahydrate (borax) solution is added (relative to the mass of PVA) ) And 10% NaOH solution, (relative to the quality of starch), stir the mixed solution under 90℃ water bath heating for 2h, then ultrasonic defoams, the oxidized starch composite film-forming solution changes from thin to thick, and the color changes from milky white to light Yellow, oxidized starch composite adhesive is obtained.
结果:通过静态流变测试可知,氧化淀粉基复合胶粘剂属于剪切稀释型流体,和淀粉基复合胶粘剂比(对比试验2),其剪切粘度和剪切应力值均低于淀粉基复合胶粘剂的。这表明经氧化改性后,其粘度降低,流动性增加。Results: Through the static rheological test, it can be seen that the oxidized starch-based composite adhesive is a shear thinning fluid. Compared with the starch-based composite adhesive (Comparative Test 2), its shear viscosity and shear stress are lower than those of the starch-based composite adhesive. . This shows that after oxidative modification, its viscosity decreases and fluidity increases.
氧化淀粉复合胶粘剂具有触变性,和淀粉基复合胶粘剂比,淀粉基复合胶粘剂的触变环面积较大,即其恢复初始结构需要的时间较长。Oxidized starch composite adhesives have thixotropy. Compared with starch-based composite adhesives, starch-based composite adhesives have a larger thixotropic ring area, that is, it takes longer to restore the original structure.
通过模型拟合可知,样品的相关系数R 2在0.97以上,氧化淀粉基复合胶粘剂较于原淀粉胶粘剂流动指数n值较大,稠度系数k较小,表明氧化淀粉基复合胶粘剂粘度低,流动性强。氧化淀粉/聚乙烯醇复合胶粘剂的粘度低,触变性弱,其受到外力作用后恢复程度更好,利于工业化生产。 It can be seen from the model fitting that the correlation coefficient R 2 of the sample is above 0.97. Compared with the native starch adhesive, the oxidized starch-based composite adhesive has a larger flow index n and a smaller consistency coefficient k, indicating that the oxidized starch-based composite adhesive has low viscosity and fluidity. Strong. The oxidized starch/polyvinyl alcohol composite adhesive has low viscosity and weak thixotropy, and its recovery degree is better after being subjected to external force, which is beneficial to industrial production.
通过动态流变测试,复合胶粘剂的弹性模量G'高于粘性模量G"。 与淀粉胶相比,氧化淀粉基胶粘剂的模量均高于淀粉基胶粘剂的模量。PVA和GL的多羟基结构使其更容易形成氢键结合,形成了高强度和高稳定性的网络结构。Through the dynamic rheological test, the elastic modulus G'of the composite adhesive is higher than the viscosity modulus G". Compared with starch glue, the modulus of oxidized starch-based adhesives is higher than that of starch-based adhesives. PVA and GL are much higher. The hydroxyl structure makes it easier to form hydrogen bonds, forming a network structure with high strength and high stability.
经过胶结强度测试,加入PVA后,其胶结强度增加,这是由于PVA分子中的极性基团与淀粉分子中的-OH、-COOH等基团在碱性条件下发生交联反应,使淀粉基胶粘剂的疏水性能增加。而PVA的成膜性能良好,与淀粉共混后,会形成膜,涂在纸板上可以阻止水分渗透,提高胶粘剂的干燥速度和初粘力。与淀粉基复合胶粘剂比,氧化淀粉基复合胶粘剂的胶结强度较大,胶粘强度为1.85MPa。After the cementation strength test, after adding PVA, the cementation strength increases. This is because the polar groups in the PVA molecule and the -OH, -COOH and other groups in the starch molecule undergo cross-linking reaction under alkaline conditions to make the starch The hydrophobic properties of the base adhesive increase. The film-forming properties of PVA are good. After being blended with starch, a film will be formed. When it is coated on the cardboard, it can prevent the penetration of water and improve the drying speed and initial adhesion of the adhesive. Compared with starch-based composite adhesives, oxidized starch-based composite adhesives have a higher bonding strength, with a bonding strength of 1.85MPa.
经过耐水性测试,加入PVA后,淀粉基复合胶粘剂的耐水性能增大,耐水时间为33h。After water resistance test, after adding PVA, the water resistance of starch-based composite adhesive increases, and the water resistance time is 33h.
实施例5Example 5
称量2g氧化玉米淀粉并用18ml去离子水溶解,用玻璃棒搅拌后倒入250ml三口烧瓶中,将三口烧瓶置于90℃的恒温水浴锅中,将质量比为8:5的聚乙烯醇(PVA)与甘油(GL)进行混合后加入氧化淀粉乳中。其中,PVA与淀粉质量比为5.0wt%、10.0wt%、15.0wt%、20.0wt%,添加2.0%十水合四硼酸钠(硼砂)溶液(相对于PVA的质量而言)和10%NaOH溶液,(相对于氧化淀粉的质量而言),将混合溶液在90℃水浴加热下搅拌2h后超声消泡,氧化淀粉复合胶粘剂由稀变稠,颜色由乳白色变为淡黄色,即得氧化淀粉胶粘剂。Weigh 2g of oxidized cornstarch and dissolve it with 18ml of deionized water, stir with a glass rod and pour it into a 250ml three-necked flask, place the three-necked flask in a constant temperature water bath at 90℃, and mix the mass ratio of polyvinyl alcohol ( PVA) is mixed with glycerin (GL) and then added to the oxidized starch milk. Among them, the mass ratio of PVA to starch is 5.0wt%, 10.0wt%, 15.0wt%, 20.0wt%, adding 2.0% sodium tetraborate decahydrate (borax) solution (relative to the mass of PVA) and 10% NaOH solution , (Relative to the quality of oxidized starch), stir the mixed solution in a water bath at 90°C for 2 hours and then ultrasonically defoam. The oxidized starch composite adhesive changes from thinning to thick, and the color changes from milky white to light yellow, and the oxidized starch adhesive is obtained. .
结果:通过静态流变测试可知,表观粘度随着切速增加而下降,切应力的变化趋势与表观粘度正好相反。PVA用量为15.0wt%,复 合胶粘剂的表观粘度和剪切应力最大,流变性能最高,当PVA用量大于15.0wt%时,粘度下降。可能原因为:(1)PVA与氧化淀粉的共混比例存在相逆转;(2)PVA与氧化淀粉的共混体系的流动机制发生改变;(3)GL含量的增多破坏了PVA和淀粉的结合。可以发现,其改性后的复合胶粘剂的综合性能良好,成膜液中PVA的用量为15.0wt%时,粘度最高(9.9Pa.s),粘合效果最好。Result: Through the static rheological test, it can be known that the apparent viscosity decreases with the increase of the shear speed, and the change trend of the shear stress is exactly the opposite of the apparent viscosity. The amount of PVA is 15.0% by weight. The apparent viscosity and shear stress of the composite adhesive are the largest, and the rheological properties are the highest. When the amount of PVA is greater than 15.0% by weight, the viscosity decreases. The possible reasons are: (1) the blending ratio of PVA and oxidized starch is reversed; (2) the flow mechanism of the blending system of PVA and oxidized starch has changed; (3) the increase of GL content destroys the combination of PVA and starch . It can be found that the comprehensive performance of the modified composite adhesive is good. When the amount of PVA in the film-forming liquid is 15.0wt%, the viscosity is the highest (9.9 Pa.s) and the bonding effect is the best.
由触变性可知,PVA用量为15.0wt%时,触变环面积最大,面积为206.4,流体稳定性最高,恢复初始结构用的时间最长。It can be seen from the thixotropy that when the amount of PVA is 15.0wt%, the area of the thixotropic ring is the largest, the area is 206.4, the fluid stability is the highest, and the time it takes to restore the initial structure is the longest.
通过模型拟合可知,随着PVA用量的提高,复合胶粘剂的稠度系数k增大的趋势越明显,当PVA用量为15.0wt%时,成膜液胶粘剂稠度系数k最大,流动指数最小。It can be seen from the model fitting that with the increase of the amount of PVA, the increasing trend of the consistency coefficient k of the composite adhesive becomes more obvious. When the amount of PVA is 15.0wt%, the consistency coefficient k of the film-forming liquid adhesive is the largest and the flow index is the smallest.
通过动态流变测试,复合胶粘剂的弹性模量G’高于粘性模量G”。与淀粉胶相比,氧化淀粉基胶粘剂的模量均高于淀粉基胶粘剂的模量。PVA和甘油的多羟基结构使其更容易形成氢键结合,形成了高强度和高稳定性的网络结构。Through the dynamic rheological test, the elastic modulus G'of the composite adhesive is higher than the viscosity modulus G". Compared with starch glue, the modulus of oxidized starch-based adhesives is higher than that of starch-based adhesives. PVA and glycerin are more common. The hydroxyl structure makes it easier to form hydrogen bonds, forming a network structure with high strength and high stability.
经过胶结强度测试,随着PVA含量的增加,其胶结强度先增加后下降,当PVA添加量为15.0wt%时,氧化淀粉基复合胶粘剂的粘结强度最大,最大值为2.48Mpa。After the bonding strength test, as the PVA content increases, the bonding strength first increases and then decreases. When the PVA addition amount is 15.0wt%, the bonding strength of the oxidized starch-based composite adhesive is the largest, and the maximum value is 2.48Mpa.
经过耐水性测试,随着PVA含量的增加,其耐水性能先增加后下降,当PVA添加量为15.0wt%时,氧化淀粉基复合胶粘剂的耐水性能增大,耐水时间为97h。After the water resistance test, as the PVA content increases, its water resistance first increases and then decreases. When the PVA addition amount is 15.0wt%, the water resistance of the oxidized starch-based composite adhesive increases, and the water resistance time is 97 hours.
通过对不同PVA添加量的胶粘剂固含量的测定发现,随着PVA 含量的增加,其固含量先增加后减少,当PVA添加量为15.0wt%时,胶粘剂的固含量达到最大值,此时固含量为79.6587%,随后固含量下降并趋于稳定。高固含量的胶粘剂,其初粘力越大,上胶次数越少。Through the determination of the solid content of the adhesive with different PVA content, it is found that with the increase of PVA content, the solid content first increases and then decreases. When the PVA content is 15.0wt%, the solid content of the adhesive reaches the maximum value. The content was 79.6587%, and then the solid content decreased and stabilized. For adhesives with high solid content, the greater the initial tack, the fewer times of gluing.
对比例1Comparative example 1
所述原玉米淀粉胶粘剂的制备方法:称量2g原玉米淀粉并用38ml去离子水溶解,添加2.0%的十水合四硼酸钠(硼砂)溶液和10%NaOH溶液,(均相对于原玉米淀粉的质量而言),用玻璃棒搅拌后倒入250ml三口烧瓶中,将水浴温度调至90℃,机械搅拌2h,淀粉糊由稀变稠,颜色由乳白色变为淡黄色,冷却至室温,即得到玉米淀粉胶粘剂。The preparation method of the raw corn starch adhesive: weigh 2g raw corn starch and dissolve it with 38ml deionized water, add 2.0% sodium tetraborate decahydrate (borax) solution and 10% NaOH solution, (both are relative to the original corn starch In terms of quality), stir with a glass rod and pour it into a 250ml three-necked flask. Adjust the temperature of the water bath to 90℃ and mechanically stir for 2h. The starch paste will change from thin to thick, and the color will change from milky white to light yellow. Cool to room temperature to obtain Corn starch adhesive.
优选的,所述原玉米淀粉、水的质量体积比为2g:38ml;反应的时间2h,反应条件为90℃。Preferably, the mass-volume ratio of the raw corn starch and water is 2g:38ml; the reaction time is 2h, and the reaction conditions are 90°C.
结果:通过静态流变测试,当剪切速率增大时,淀粉的剪切粘度呈下降趋势,而剪切应力呈增大趋势,即淀粉糊属于剪切变稀的非牛顿流体,当剪切速率提高到10.9s -1时,淀粉糊的剪切粘度趋向恒定值0.8Pa.s Results: Through the static rheological test, when the shear rate increases, the shear viscosity of starch shows a downward trend, while the shear stress shows an increasing trend, that is, starch paste belongs to a shear thinning non-Newtonian fluid. When the speed increases to 10.9s -1 , the shear viscosity of starch paste tends to a constant value of 0.8Pa.s
淀粉糊存在触变环,经计算淀粉糊的触变环面积为116.6,通过模型拟合玉米淀粉糊的流动指数n值为0.7。The starch paste has a thixotropic ring. The calculated area of the thixotropic ring of starch paste is 116.6, and the flow index n value of corn starch paste is 0.7.
经过胶结强度测试,原淀粉胶粘剂的胶结强度为0.45Mpa;经过耐水性测试,原淀粉胶粘剂的耐水时间为39min。After the cementation strength test, the cementation strength of the native starch adhesive is 0.45Mpa; after the water resistance test, the water resistance time of the native starch adhesive is 39min.
对比例2Comparative example 2
所述原玉米淀粉复合胶粘剂的制备方法:取适量原淀粉置于恒温 水浴锅中分散,将聚乙烯醇与甘油混合后加入氧化淀粉乳中,添加2.0%的十水合四硼酸钠(硼砂)溶液(相对于PVA的质量而言)和10%NaOH溶液,(相对于淀粉的质量而言),原淀粉复合成膜液由稀变稠,颜色由乳白色变为淡黄色,反应结束后超声消泡,即得原淀粉复合胶粘剂。The preparation method of the raw corn starch composite adhesive: take an appropriate amount of raw starch and place it in a constant temperature water bath for dispersion, mix polyvinyl alcohol and glycerin and add to the oxidized starch milk, add 2.0% sodium tetraborate decahydrate (borax) solution (Relative to the quality of PVA) and 10% NaOH solution (relative to the quality of starch), the original starch composite film-forming liquid changes from thin to thick, and the color changes from milky white to light yellow. After the reaction is completed, ultrasonic defoaming , That is, the original starch composite adhesive.
优选的,所述原玉米淀粉、水的质量体积比为2g:18ml;聚乙烯醇、甘油的质量比为8:5;聚乙烯醇用量5.0wt%;反应的时间2h,反应条件为90℃。Preferably, the mass-volume ratio of the raw corn starch and water is 2g:18ml; the mass ratio of polyvinyl alcohol and glycerin is 8:5; the amount of polyvinyl alcohol is 5.0wt%; the reaction time is 2h, and the reaction conditions are 90°C .
结果:通过流变测试可知,原淀粉复合胶粘剂属于剪切稀释型流体,复合胶粘剂具有触变性,且触变环面积为283.5。样品的相关系数R 2在0.97以上。 Results: The rheological test shows that the native starch composite adhesive is a shear thinning fluid, the composite adhesive has thixotropy, and the area of the thixotropic ring is 283.5. The correlation coefficient R 2 of the sample is above 0.97.
经过胶结强度测试,原淀粉复合胶粘剂的胶结强度为1.51Mpa;经过耐水性测试,淀粉胶粘剂的耐水时间为31h。After the cementation strength test, the cementation strength of the native starch composite adhesive is 1.51Mpa; after the water resistance test, the water resistance time of the starch adhesive is 31h.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The foregoing descriptions are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims (10)

  1. 一种淀粉基胶粘剂,其特征在于,所述胶粘剂采用氧化玉米淀粉作为基质,聚乙烯醇及甘油作为复配增塑剂。A starch-based adhesive, characterized in that the adhesive uses oxidized corn starch as a matrix, and polyvinyl alcohol and glycerin as compound plasticizers.
  2. 如权利要求1所述淀粉基胶粘剂,其特征在于,聚乙烯醇与甘油的质量比为5~10:3~7;胶粘剂中聚乙烯醇的量为5.0-20.0wt%。The starch-based adhesive of claim 1, wherein the mass ratio of polyvinyl alcohol to glycerin is 5-10:3-7; the amount of polyvinyl alcohol in the adhesive is 5.0-20.0 wt%.
  3. 如权利要求1所述淀粉基胶粘剂,其特征在于,所述氧化玉米淀粉采用强氧化剂/助氧化剂系统作为氧化剂;进一步的,所述强氧化剂为次氯酸钠,所述助氧化剂为纳米微晶纤维素。The starch-based adhesive according to claim 1, wherein the oxidized corn starch uses a strong oxidizer/pro-oxidant system as the oxidant; further, the strong oxidant is sodium hypochlorite, and the pro-oxidant is nanocrystalline cellulose.
  4. 一种淀粉基胶粘剂的制备方法,其特征在于,所述制备方法包括以下步骤:加水溶解氧化玉米淀粉得到氧化玉米淀粉乳,将混合后的聚乙烯醇/甘油加入氧化淀粉乳中,再加入硼砂溶液及碱液,加热搅拌得到该胶粘剂。A preparation method of starch-based adhesive, characterized in that the preparation method comprises the following steps: adding water to dissolve oxidized corn starch to obtain oxidized corn starch milk, adding the mixed polyvinyl alcohol/glycerin to the oxidized starch milk, and then adding borax The solution and lye are heated and stirred to obtain the adhesive.
  5. 如权利要求4所述淀粉基胶粘剂的制备方法,其特征在于,所述氧化玉米淀粉乳的制备过程如下:向氧化玉米淀粉中加水使其溶解,再加入硼砂及碱液,搅拌均匀后置于水浴中加热糊化。The preparation method of starch-based adhesive according to claim 4, characterized in that, the preparation process of the oxidized corn starch milk is as follows: add water to the oxidized corn starch to dissolve it, then add borax and lye, stir evenly and place it in Heat gelatinization in a water bath.
  6. 如权利要求4所述淀粉基胶粘剂的制备方法,其特征在于,所述氧化玉米淀粉采用玉米淀粉通过氧化剂氧化得到;所述氧化剂为强氧化剂/助氧化剂系统,所述强氧化剂为次氯酸钠,所述助氧化剂为纳米微晶纤维素。The method for preparing starch-based adhesive according to claim 4, wherein the oxidized corn starch is obtained by oxidizing corn starch through an oxidant; the oxidant is a strong oxidant/pro-oxidant system, the strong oxidant is sodium hypochlorite, and the The pro-oxidant is nano microcrystalline cellulose.
  7. 如权利要求4所述淀粉基胶粘剂的制备方法,其特征在于,所述氧化玉米淀粉和水的比例为2g:15~64ml;或所述聚乙烯醇与甘油的质量比为5~10:3~7。The preparation method of the starch-based adhesive according to claim 4, wherein the ratio of the oxidized corn starch to water is 2g: 15 to 64 ml; or the mass ratio of the polyvinyl alcohol to glycerin is 5 to 10: 3. ~7.
  8. 如权利要求4所述淀粉基胶粘剂的制备方法,其特征在于,所述 硼砂溶液为1.5%~2.5%的十水合四硼酸钠的水溶液(相对于PVA的质量而言);或所述碱液为5%~15%的NaOH溶液(相对于淀粉的质量而言)。The preparation method of the starch-based adhesive according to claim 4, wherein the borax solution is an aqueous solution of 1.5% to 2.5% sodium tetraborate decahydrate (relative to the mass of PVA); or the lye It is a 5% to 15% NaOH solution (relative to the quality of starch).
  9. 如权利要求4所述淀粉基胶粘剂的制备方法,其特征在于,所述加热为水浴加热;或所述加热温度为85~95℃;所述加热时间为1.5~2.5h。The preparation method of starch-based adhesive according to claim 4, wherein the heating is water bath heating; or the heating temperature is 85-95°C; the heating time is 1.5-2.5h.
  10. 如权利要求4所述淀粉基胶粘剂的制备方法,其特征在于,所述制备方法包括超声消泡的步骤,加热搅拌完成后经超声消泡得到该淀粉基胶粘剂。4. The preparation method of starch-based adhesive according to claim 4, characterized in that, the preparation method comprises the step of ultrasonic defoaming, and the starch-based adhesive is obtained by ultrasonic defoaming after heating and stirring.
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CN113831859A (en) * 2021-11-05 2021-12-24 无锡泰康化工有限公司 Formula and production process of adhesive
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CN115537147A (en) * 2022-09-27 2022-12-30 台州金卡达科技股份有限公司 Preparation method of corrugated paper adhesive
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