WO2021035817A1 - Single-component heat storage potting material and preparation method therefor - Google Patents

Single-component heat storage potting material and preparation method therefor Download PDF

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Publication number
WO2021035817A1
WO2021035817A1 PCT/CN2019/105805 CN2019105805W WO2021035817A1 WO 2021035817 A1 WO2021035817 A1 WO 2021035817A1 CN 2019105805 W CN2019105805 W CN 2019105805W WO 2021035817 A1 WO2021035817 A1 WO 2021035817A1
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phase change
parts
energy storage
powder
aerogel
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PCT/CN2019/105805
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French (fr)
Chinese (zh)
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张立强
张秋兵
杨小玉
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张立强
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Publication of WO2021035817A1 publication Critical patent/WO2021035817A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/02Materials undergoing a change of physical state when used
    • C09K5/06Materials undergoing a change of physical state when used the change of state being from liquid to solid or vice versa

Definitions

  • the invention relates to the technical field of potting materials and preparation methods thereof, in particular to a single-component heat storage potting material and preparation methods thereof.
  • the electronic potting glue is liquid before curing and has fluidity.
  • the viscosity of the glue varies according to the material, performance, and production process of the product.
  • the potting glue can only realize its use value after it is completely cured. After curing, it can play the role of waterproof, moisture-proof, dust-proof, insulation, heat conduction, confidentiality, corrosion resistance, temperature resistance and shock resistance.
  • the existing electronic potting glue does not have the function of heat storage and temperature control, and the cost is high.
  • Phase change energy storage technology is a technology that can store energy at high density in the form of phase change latent heat.
  • phase change materials are usually added to potting materials, but phase change materials have good fluidity when heated. It is easy to overflow and cause oil. The usual performance is that a layer of oil appears on the surface of the product, causing defects and failing to meet customer quality requirements.
  • One of the objectives of the present invention is to provide a single-component heat storage potting material to solve the deficiencies of the prior art.
  • Another object of the present invention is to provide a method for preparing the above-mentioned single-component heat storage potting material.
  • One-component heat storage potting material including the following components by weight:
  • phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change Energy storage powder.
  • the curing agent is any one or a combination of methyltrimethoxysilane, methyltriethoxysilane, ethyl orthosilicate and methyl orthosilicate
  • the catalyst is dibutyl Any one of stannous dilaurate, stannous octoate, and 1,3-phenylenedioxy bis(ethyl acetoacetate) titanium.
  • the graphite adsorption phase change energy storage powder includes the following components by weight:
  • phase change powder 100 parts of phase change powder and 5-9 parts of vermicular expanded graphite.
  • the worm-like expanded graphite has an expansion ratio of 100-600 ml/g, a particle size of 100-200 mesh, an expansion ratio of 200-600 times, and a bulk density of 0.2-0.5 g/cm3.
  • the aerogel adsorption phase change energy storage powder includes the following components by weight:
  • phase change powder 100 parts of phase change powder and 5-50 parts of aerogel.
  • the specific surface area of the aerogel is 100-300 square meters/g, and the particle size is 5-60 nm.
  • the phase change powder is selected from any one or a combination of alkane wax, paraffin wax, fatty acid, PE wax and PP wax, and the alkane carbon number of the alkane wax is between 10-60.
  • the preparation method of the one-component heat storage potting material includes the following steps:
  • Step 1 Prepare a phase change material, the phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change energy storage powder;
  • Step 2 Mixing: Put the hydroxy silicone resin and the phase change material in a vacuum kneader at a temperature of 80 ⁇ 150°C, and a vacuum degree of -0.04 to -0.10MPa. Stir for 0.5 ⁇ 2 hours, and knead evenly and reserve as base material for later use. .
  • Step 3 Stirring: Place the base material of step 2 in a planetary mixer, add curing agent and catalyst, and at a speed of 30 rpm, the vacuum is between -0.04 to -0.10MPa, and stir for 0.5 to 1.5 hours, and stir evenly That's it.
  • the preparation method of the graphite adsorption phase change energy storage powder includes the following steps:
  • Step 1 Weigh each component according to the formula
  • Step 2 Put the phase change powder in the reaction kettle and heat it until it is completely melted, and then slowly heat the worm-like expanded graphite into the liquid phase change powder in batches, and stir while heating. After the addition of the worm-like expanded graphite is completed, Vacuum in the reactor, the vacuum degree is between -0.04 to -0.10MPa, the vacuum time lasts for 5-40min, and the continuous stirring time is 15-90min;
  • Step 3 Take out the graphite adsorption phase change energy storage powder obtained by the process of step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the graphite adsorption phase change energy storage powder.
  • the preparation method of the aerogel adsorption phase change energy storage powder includes the following steps:
  • Step 1 Weigh each component according to the formula
  • Step 2 Put the phase change powder in the reactor and heat it until it is completely melted, and then slowly heat the aerogel into the liquid phase change powder in batches, and stir while changing the heating. After the aerogel is added, the reaction Vacuum in the kettle, the vacuum degree is between -0.04 to -0.10MPa, the vacuuming time lasts for 5-40min, and the continuous stirring time is 15-90min;
  • Step 3 Take out the aerogel adsorption phase change energy storage powder obtained in step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the aerogel adsorption phase change energy storage Powder.
  • the single-component heat storage potting material of the present invention has the following beneficial effects: the single-component heat storage potting material of the present invention has the following performance: specific heat capacity (J/(g ⁇ K)) ⁇ 2.0 ; Phase change enthalpy (J/g) is about 30 ⁇ 180, which is the endothermic value; Phase change temperature (°C) 25 ⁇ 90; Specific gravity (g/cc): 0.8 ⁇ 1.8 Surface drying time: 5min ⁇ 10min; curing time: 1h ⁇ 2h; complete curing time ⁇ 24h; phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change energy storage powder;
  • the graphite adsorption phase change energy storage powder uses vermicular expanded graphite as the adsorption material.
  • the vermicular expanded graphite is a loose and porous vermicular substance obtained by intercalation, washing, drying, and high temperature expansion of natural flake graphite.
  • graphite also has softness, compression resilience, adsorption, ecological environment coordination, and biological characteristics that natural graphite does not have.
  • phase change powder Capacitive, radiation resistance and other characteristics, due to loose and porous, large specific surface area, so the adsorption capacity of phase change powder is very strong, only need to use less weight parts of worm-like expanded graphite to complete the adsorption of phase change materials
  • the worm-like expanded graphite cannot be too little, too little can not completely adsorb the phase change material; the worm-like expanded graphite can not be too much, on the one hand, if it is too much, it will increase the cost and reduce the enthalpy value of the product, and at the same time, it will reduce the graphite
  • the phase change enthalpy of the adsorption phase change energy storage powder reduces the heat storage performance of the product. Therefore, for different powders, the weight ratio of the phase change powder that can be completely absorbed is the optimal;
  • step 2 of its preparation method a vacuum adsorption process is adopted.
  • the molten phase change powder can penetrate into the worm-like expanded graphite more easily.
  • the adsorption effect of the phase change material in the deep hole is far greater than that of conventional immersion or stirring.
  • the phase change material enters the deep hole, it is difficult to overflow under high temperature conditions, and has exceptional adsorption performance.
  • the phase change enthalpy of graphite adsorption phase-change energy storage powder has increased by 5%-10%, and the performance has been greatly improved. Due to the reduction of the worm-like expanded graphite The amount and cost are also greatly reduced;
  • Aerogel adsorption phase change energy storage powder uses aerogel as the adsorption material. Aerogel has low thermal conductivity, good thermal insulation effect, stable physical and chemical properties, non-combustible at high temperature, completely waterproof, non-toxic, green and environmentally friendly, and The specific surface area is large, and the adsorption capacity for phase change powders is very strong. Only a small part of aerogel can be used to complete the adsorption of phase change materials.
  • step 2 of its preparation method a vacuum adsorption process is adopted, and the molten phase change powder is more easily penetrated into the fluffy aerogel by stirring under vacuum conditions.
  • the adsorption effect of the phase change material in the deep hole is far greater than that of conventional immersion or stirring. After the phase change material enters the deep hole, it is difficult to overflow under high temperature conditions, and has extraordinary adsorption performance.
  • the single-component heat storage potting material adopting the above formula and preparation method has excellent heat storage and temperature control performance.
  • One-component heat storage potting material including the following components by weight: 20 parts of hydroxy silicone resin, 0.5 part of methyltrimethoxysilane, 0.1 part of dibutyl tin dilaurate and 30 parts of phase change material, of which ,
  • the phase change material is graphite adsorption phase change energy storage powder
  • the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of paraffin wax and 5 parts of vermicular expanded graphite.
  • the expansion rate of the shaped expanded graphite is 500ml/g, the particle size is 100 mesh, the expansion ratio is 400 times, and the bulk density is 0.2g/cm 3 .
  • One-component heat storage potting material including the following components by weight: 50 parts of hydroxy silicone resin, 20 parts of methyltrimethoxysilane, 0.2 of dibutyl tin dilaurate and 70 parts of phase change material, of which,
  • the phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of paraffin wax and 9 parts of vermicular expanded graphite.
  • the expansion rate of expanded graphite is 600ml/g, the particle size is 200 mesh, the expansion ratio is 600 times, and the bulk density is 0.5g/cm 3 .
  • the one-component heat storage potting material includes the following components in parts by weight: 30 parts of hydroxy silicone resin, 5 parts of methyltriethoxysilane, 0.1 part of stannous octoate and 40 parts of phase change material.
  • the phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of fatty acid and 6 parts of vermicular expanded graphite, the vermicular expanded graphite
  • the expansion rate is 100ml/g
  • the particle size is 150 mesh
  • the expansion ratio is 500 times
  • the bulk density is 0.3g/cm 3 .
  • One-component heat storage potting material including the following components by weight: 34 parts of hydroxy silicone resin, 12 parts of methyltrimethoxysilane, 1,3-phenylenedioxybis(ethyl acetoacetate) 0.3 parts of titanium and 50 parts of phase change material, wherein the phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: PE 100 parts of wax and 7 parts of worm-like expanded graphite, the worm-like expanded graphite has an expansion rate of 520 ml/g, a particle size of 120 mesh, an expansion ratio of 450 times, and a bulk density of 0.2 g/cm 3 .
  • One-component heat storage potting material including the following parts by weight: 45 parts of hydroxy silicone resin, 8 parts of methyltrimethoxysilane, 0.1 part of dibutyl tin dilaurate and 45 parts of phase change material, of which ,
  • the phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of PP wax and 8 parts of vermicular expanded graphite,
  • the worm-like expanded graphite has an expansion rate of 550 ml/g, a particle size of 140 mesh, an expansion ratio of 460 times, and a bulk density of 0.2 g/cm 3 .
  • One-component heat storage potting material including the following components by weight: 25 parts of hydroxy silicone resin, 5.5 parts of methyltrimethoxysilane, 0.1 part of dibutyl tin dilaurate and 35 parts of phase change material, of which
  • the phase change material is graphite adsorption phase change energy storage powder
  • the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of C40 alkane wax and 8.5 parts of worm-like expanded graphite, so
  • the worm-like expanded graphite has an expansion rate of 570 ml/g, a particle size of 200 mesh, an expansion ratio of 600 times, and a bulk density of 0.3 g/cm 3 .
  • One-component heat storage potting material including the following components by weight: 30 parts of hydroxy silicone resin, 8.5 parts of methyltrimethoxysilane, 1 part of dibutyl tin dilaurate and 40 parts of phase change material, of which
  • the phase change material is graphite adsorption phase change energy storage powder
  • the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of C30 alkane wax and 8.8 parts of vermicular expanded graphite, so
  • the worm-like expanded graphite has an expansion rate of 500 ml/g, a particle size of 100 mesh, an expansion ratio of 400 times, and a bulk density of 0.4 g/cm 3 .
  • One-component heat storage potting material including the following parts by weight: 35 parts of hydroxy silicone resin, 10 parts of methyltrimethoxysilane, 2 parts of dibutyl tin dilaurate and 45 parts of phase change material, of which ,
  • the phase change material is graphite adsorption phase change energy storage powder
  • graphite adsorption phase change energy storage powder including the following components by weight: 100 parts of C20 alkane wax and 7.3 parts of worm-like expanded graphite, the worm
  • the expansion rate of the shaped expanded graphite is 600ml/g, the particle size is 200 mesh, the expansion ratio is 600 times, and the bulk density is 0.2g/cm 3 .
  • One-component heat storage potting material including the following components by weight: 40 parts of hydroxy silicone resin, 12.5 parts of methyltrimethoxysilane, 0.3 parts of dibutyl tin dilaurate and 50 parts of phase change materials, of which ,
  • the phase change material is graphite adsorption phase change energy storage powder
  • graphite adsorption phase change energy storage powder including the following components by weight: 100 parts of C10 alkane wax and 7.3 parts of worm-like expanded graphite, the worm
  • the expansion rate of the shaped expanded graphite is 600ml/g, the particle size is 200 mesh, the expansion ratio is 600 times, and the bulk density is 0.35g/cm 3 .
  • One-component heat storage potting material including the following components by weight: 45 parts of hydroxy silicone resin, 14.5 parts of methyltrimethoxysilane, 0.5 part of dibutyl tin dilaurate and 55 parts of phase change material, of which ,
  • the phase change material is graphite adsorption phase change energy storage powder
  • graphite adsorption phase change energy storage powder including the following components by weight: 100 parts of C60 alkane wax and 6.2 parts of worm-like expanded graphite, the worm
  • the expansion rate of the expanded graphite is 500ml/g, the particle size is 150 mesh, the expansion ratio is 400 times, and the bulk density is 0.2 5g/cm 3 .
  • One-component heat storage potting material including the following components by weight: 50 parts of hydroxy silicone resin, 20 parts of methyltrimethoxysilane, 1.8 parts of dibutyl tin dilaurate and 70 parts of phase change material,
  • the phase change material is graphite adsorption phase change energy storage powder.
  • Graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of C35 alkane wax and 5.8 parts of worm-like expanded graphite, the worm-like expansion
  • the expansion rate of graphite is 600ml/g
  • the particle size is 200 mesh
  • the expansion ratio is 600 times
  • the bulk density is 0.35g/cm 3 .
  • One-component heat storage potting material including the following parts by weight: 20 parts of hydroxy silicone resin, 0.5 parts of methyltriethoxysilane, 0.2 parts of dibutyl tin dilaurate and 30 parts of phase change materials
  • the phase change material is aerogel adsorption phase change energy storage powder
  • the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C10 alkane wax and 50 parts of aerogel
  • the specific surface area of the aerogel is 300 square meters/g, and the particle size is 5 nm.
  • One-component heat storage potting material including the following components by weight: 45 parts of hydroxy silicone resin, 18 parts of methyltrimethoxysilane, 1.1 parts of dibutyl tin dilaurate and 65 parts of phase change material, of which
  • the phase change material is an aerogel adsorption phase change energy storage powder
  • the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C15 alkane wax and 45 parts of aerogel
  • the specific surface area of the aerogel is 280 square meters/g, and the particle size is 8 nm.
  • One-component heat storage potting material including the following components by weight: 28 parts of hydroxy silicone resin, 8 parts of methyltrimethoxysilane, 0.15 parts of dibutyl tin dilaurate and 35 parts of phase change material, of which
  • the phase change material is an aerogel adsorption phase change energy storage powder
  • the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C20 alkane wax and 40 parts of aerogel
  • the specific surface area of the aerogel is 220 square meters/g, and the particle size is 15 nm.
  • One-component heat storage potting material including the following components by weight: 33 parts of hydroxy silicone resin, 14 parts of methyltriethoxysilane, 0.22 parts of dibutyl tin dilaurate and 52 parts of phase change material
  • the phase change material is aerogel adsorption phase change energy storage powder
  • the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C30 alkane wax and 45 parts of aerogel
  • the specific surface area of the aerogel is 260 square meters/g, and the particle size is 12 nm.
  • the preparation method of the one-component heat storage potting material of embodiment 1-11 includes the following steps:
  • Step 1 Prepare a phase change material, the phase change material is graphite adsorption phase change energy storage powder;
  • Step 2 Mixing: Put the hydroxy silicone resin and the phase change material in a vacuum kneader at a temperature of 80 ⁇ 150°C, and a vacuum degree of -0.04 to -0.10MPa. Stir for 0.5 ⁇ 2 hours, and knead evenly and reserve as base material for later use. .
  • Step 3 Stirring: Place the base material of step 2 in a planetary mixer, add curing agent and catalyst, and at a speed of 30 rpm, the vacuum is between -0.04 to -0.10MPa, and stir for 0.5 to 1.5 hours, and stir evenly That's it.
  • the preparation method of the graphite adsorption phase change energy storage powder described in the above step 1 includes the following steps: Step 1. Weigh each component according to the formula;
  • Step 2 Put the phase change powder in the reaction kettle and heat it until it is completely melted, and then slowly heat the worm-like expanded graphite into the liquid phase change powder in batches, and stir while heating. After the addition of the worm-like expanded graphite is completed, Vacuum in the reactor, the vacuum degree is between -0.04 to -0.10MPa, the vacuum time lasts for 5-40min, and the continuous stirring time is 15-90min;
  • Step 3 Take out the graphite adsorption phase change energy storage powder obtained by the process of step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the graphite adsorption phase change energy storage powder.
  • the preparation method of the one-component heat storage potting material of Examples 12-15 includes the following steps:
  • Step 1 Prepare a phase change material, the phase change material is aerogel adsorption phase change energy storage powder;
  • Step 2 Mixing: Put the hydroxy silicone resin and the phase change material in a vacuum kneader at a temperature of 80 ⁇ 150°C, and a vacuum degree of -0.04 to -0.10MPa. Stir for 0.5 ⁇ 2 hours, and knead evenly and reserve as base material for later use. .
  • Step 3 Stirring: Put the base material of step 2 in a planetary mixer, add methyltrimethoxysilane and catalyst, at a speed of 30 rpm, the vacuum degree is between -0.04 to -0.10MPa, and stir 0.5 to 1.5 Stir evenly after hours.
  • the method for preparing the aerogel adsorption phase change energy storage powder described in step 1 above includes the following steps:
  • Step 1 Weigh each component according to the formula
  • Step 2 Put the phase change powder in the reactor and heat it until it is completely melted, and then slowly heat the aerogel into the liquid phase change powder in batches, and stir while changing the heating. After the aerogel is added, the reaction Vacuum in the kettle, the vacuum degree is between -0.04 to -0.10MPa, the vacuuming time lasts for 5-40min, and the continuous stirring time is 15-90min;
  • Step 3 Take out the aerogel adsorption phase change energy storage powder obtained in step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the aerogel adsorption phase change energy storage Powder.
  • the single-component heat storage potting material of the present invention contains an appropriate amount of phase change material, and its specific heat capacity (J/(g ⁇ K)) ⁇ 2.0; phase change enthalpy (J/g) About 30 ⁇ 180, that is, the endothermic value; phase transition temperature (°C) 25 ⁇ 90; specific gravity (g/cc): 0.8 ⁇ 1.8 surface drying time: 5min ⁇ 10min; curing time: 1h ⁇ 2h; complete curing time ⁇ 24h , Used as potting material, has excellent heat storage and temperature control function.

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Abstract

A single-component heat storage potting material. The material comprises the following components in parts by weight: 20-50 parts of a hydroxy silicone resin, 0.5-20 parts of a curing agent, 0.1-2 parts of a catalyst and 30-70 parts of a phase change material, wherein the phase change material is a graphite adsorption phase-change energy-storage powder or aerogel adsorption phase-change energy-storage powder, and the obtained single-component heat storage potting material has the following properties: a specific heat capacity (J/(g·K)) of ≥ 2.0, a phase change enthalpy (J/g) of about 30-180, that is, the heat absorption value, a phase transition temperature (℃) of 25-90℃, a specific gravity (g/cc) of 0.8-1.8, a surface drying time of 5-10 minutes, a curing time of 1-2 h, and a complete curing time of ≥ 24 h. The phase change material releases the latent heat of phase change, and the single-component heat storage potting material using the above formula has excellent heat storage and temperature control properties.

Description

单组份储热灌封材料及其制备方法Single-component heat storage potting material and preparation method thereof 技术领域Technical field
本发明涉及灌封材料及其制备方法技术领域,尤其涉及单组份储热灌封材料及其制备方法。The invention relates to the technical field of potting materials and preparation methods thereof, in particular to a single-component heat storage potting material and preparation methods thereof.
背景技术Background technique
电子灌封胶在未固化前属于液体状,具有流动性,胶液黏度根据产品的材质、性能、生产工艺的不同而有所区别。灌封胶完全固化后才能实现它的使用价值,固化后可以起到防水防潮、防尘、绝缘、导热、保密、防腐蚀、耐温、防震的作用。然而,现有的电子灌封胶不具备储热控温功能,而且成本较高。The electronic potting glue is liquid before curing and has fluidity. The viscosity of the glue varies according to the material, performance, and production process of the product. The potting glue can only realize its use value after it is completely cured. After curing, it can play the role of waterproof, moisture-proof, dust-proof, insulation, heat conduction, confidentiality, corrosion resistance, temperature resistance and shock resistance. However, the existing electronic potting glue does not have the function of heat storage and temperature control, and the cost is high.
相变储能技术是一种能够将能量以相变潜热的形式高密度储存的技术,目前通常在灌封材料内加入相变材料,但是相变材料而在受热的情况下,流动性好,容易溢出,导致出油,通常的表现是在产品的表面出现一层油,造成不良,无法满足客户对品质的要求。Phase change energy storage technology is a technology that can store energy at high density in the form of phase change latent heat. Currently, phase change materials are usually added to potting materials, but phase change materials have good fluidity when heated. It is easy to overflow and cause oil. The usual performance is that a layer of oil appears on the surface of the product, causing defects and failing to meet customer quality requirements.
发明内容Summary of the invention
本发明的目的之一是提供一种单组份储热灌封材料,以解决现有技术的不足。One of the objectives of the present invention is to provide a single-component heat storage potting material to solve the deficiencies of the prior art.
本发明的另一目的在于提供上述单组份储热灌封材料的制备方法。Another object of the present invention is to provide a method for preparing the above-mentioned single-component heat storage potting material.
为实现上述目的,本发明采用如下的技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
单组份储热灌封材料,包括以下重量份的各组份:One-component heat storage potting material, including the following components by weight:
羟基硅树脂20~50份、固化剂0.5~20份、催化剂0.1~2份和相变材料30~70份;所述相变材料为石墨吸附相变储能粉体或者气凝胶吸附相变储能粉体。20-50 parts of hydroxy silicone resin, 0.5-20 parts of curing agent, 0.1-2 parts of catalyst and 30-70 parts of phase change material; the phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change Energy storage powder.
具体地,所述固化剂为甲基三甲氧基硅烷、甲基三乙氧基硅烷、正硅酸乙酯和正硅酸甲酯中的任意一种或者几种的组合,所述催化剂为二丁基二月桂酸锡、辛酸亚锡和1,3-亚苯基二氧基双(乙酰乙酸乙酯)钛中的任意一种。Specifically, the curing agent is any one or a combination of methyltrimethoxysilane, methyltriethoxysilane, ethyl orthosilicate and methyl orthosilicate, and the catalyst is dibutyl Any one of stannous dilaurate, stannous octoate, and 1,3-phenylenedioxy bis(ethyl acetoacetate) titanium.
具体地,所述石墨吸附相变储能粉体,包括以下重量份的各组份:Specifically, the graphite adsorption phase change energy storage powder includes the following components by weight:
相变粉体100份和蠕虫状膨胀石墨5~9份。100 parts of phase change powder and 5-9 parts of vermicular expanded graphite.
具体地,所述蠕虫状膨胀石墨的膨胀率为100-600ml/g,粒度为100-200目,膨胀倍数为200-600倍,堆积密度为0.2~0.5g/cm3。Specifically, the worm-like expanded graphite has an expansion ratio of 100-600 ml/g, a particle size of 100-200 mesh, an expansion ratio of 200-600 times, and a bulk density of 0.2-0.5 g/cm3.
具体地,所述气凝胶吸附相变储能粉体包括以下重量份的各组份:Specifically, the aerogel adsorption phase change energy storage powder includes the following components by weight:
相变粉体100份和气凝胶5~50份。100 parts of phase change powder and 5-50 parts of aerogel.
具体地,所述气凝胶的比表面积为100-300㎡/g,粒径为5-60nm。Specifically, the specific surface area of the aerogel is 100-300 square meters/g, and the particle size is 5-60 nm.
具体地,所述相变粉体选自烷烃蜡、石蜡、脂肪酸、PE蜡和PP蜡的任意一种或者几种的组合,所述烷烃蜡的烷烃碳原子数介于10-60之间。Specifically, the phase change powder is selected from any one or a combination of alkane wax, paraffin wax, fatty acid, PE wax and PP wax, and the alkane carbon number of the alkane wax is between 10-60.
所述的单组份储热灌封材料的制备方法,包括以下步骤:The preparation method of the one-component heat storage potting material includes the following steps:
步骤1、制备相变材料,所述相变材料为石墨吸附相变储能粉体或者气凝胶吸附相变储能粉体;Step 1. Prepare a phase change material, the phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change energy storage powder;
步骤2、混合:将羟基硅树脂、相变材料置于真空捏合机内,温度80~150℃,真空度介于-0.04至-0.10MPa,搅拌0.5~2小时,捏合均匀留作基料备用。Step 2. Mixing: Put the hydroxy silicone resin and the phase change material in a vacuum kneader at a temperature of 80~150℃, and a vacuum degree of -0.04 to -0.10MPa. Stir for 0.5~2 hours, and knead evenly and reserve as base material for later use. .
步骤3、搅拌:将步骤2基料置于行星搅拌机内,添加固化剂和催化剂,速度30转/分钟的条件下,真空度介于-0.04至-0.10MPa,搅拌0.5~1.5小时,搅拌均匀即可。Step 3. Stirring: Place the base material of step 2 in a planetary mixer, add curing agent and catalyst, and at a speed of 30 rpm, the vacuum is between -0.04 to -0.10MPa, and stir for 0.5 to 1.5 hours, and stir evenly That's it.
所述石墨吸附相变储能粉体的制备方法包括以下步骤:The preparation method of the graphite adsorption phase change energy storage powder includes the following steps:
步骤1、按配方称取各组份;Step 1. Weigh each component according to the formula;
步骤2、将相变粉体置于反应釜内加热至全部熔化,然后将蠕虫状膨胀石墨分批缓慢加热到液态的相变粉体中,变加热边搅拌,蠕虫状膨胀石墨添加完成后,在反应釜内抽真空,真空度介于-0.04至-0.10MPa,抽真空的时间持续5-40min,持续搅拌时间为15-90min;Step 2. Put the phase change powder in the reaction kettle and heat it until it is completely melted, and then slowly heat the worm-like expanded graphite into the liquid phase change powder in batches, and stir while heating. After the addition of the worm-like expanded graphite is completed, Vacuum in the reactor, the vacuum degree is between -0.04 to -0.10MPa, the vacuum time lasts for 5-40min, and the continuous stirring time is 15-90min;
步骤3、将经过步骤2处理获得的石墨吸附相变储能粉体取出冷却至常温,再使用粉碎机粉碎,过10~100目筛,获得所述的石墨吸附相变储能粉体。Step 3. Take out the graphite adsorption phase change energy storage powder obtained by the process of step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the graphite adsorption phase change energy storage powder.
所述气凝胶吸附相变储能粉体的制备方法包括以下步骤:The preparation method of the aerogel adsorption phase change energy storage powder includes the following steps:
步骤1、按配方称取各组分;Step 1. Weigh each component according to the formula;
步骤2、将相变粉体置于反应釜内加热至全部熔化,然后将气凝胶分批缓慢加热到液态的相变粉体中,变加热边搅拌,气凝胶添加完成后,在反应釜内抽真空,真空度介于-0.04至-0.10MPa,抽真空的时间持续5-40min,持续搅拌时间为15-90min;Step 2. Put the phase change powder in the reactor and heat it until it is completely melted, and then slowly heat the aerogel into the liquid phase change powder in batches, and stir while changing the heating. After the aerogel is added, the reaction Vacuum in the kettle, the vacuum degree is between -0.04 to -0.10MPa, the vacuuming time lasts for 5-40min, and the continuous stirring time is 15-90min;
步骤3、将经过步骤2处理获得的气凝胶吸附相变储能粉体取出冷却至常温,再使用粉碎机粉碎,过10~100目筛,获得所述的气凝胶吸附相变储能粉体。Step 3. Take out the aerogel adsorption phase change energy storage powder obtained in step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the aerogel adsorption phase change energy storage Powder.
与现有技术相比,本发明的单组份储热灌封材料具有以下有益效果:本发明的单组份储热灌封材料,性能如下:比热容(J/(g·K))≥2.0;相变焓(J/g)约30~180,即吸热值;相变温度(℃)25~90;比重(g/cc):0.8~1.8表干时间:5min~10min;固化时间:1h~2h;完全固化时间≥24h;相变材料为石墨吸附相变储能粉体或者气凝胶吸附相变储能粉体;Compared with the prior art, the single-component heat storage potting material of the present invention has the following beneficial effects: the single-component heat storage potting material of the present invention has the following performance: specific heat capacity (J/(g·K)) ≥ 2.0 ; Phase change enthalpy (J/g) is about 30~180, which is the endothermic value; Phase change temperature (℃) 25~90; Specific gravity (g/cc): 0.8~1.8 Surface drying time: 5min~10min; curing time: 1h~2h; complete curing time ≥24h; phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change energy storage powder;
其中,石墨吸附相变储能粉体选用了蠕虫状膨胀石墨作为吸附材料,蠕虫状膨胀石墨由天然鳞片石墨经插层、水洗、干燥、高温膨化得到的一种疏松多孔的蠕虫状物质,膨胀石墨除了具备天然石墨本身的耐冷热、耐腐蚀、自润滑、 耐辐射、导电性等优良性能以外,还具有天然石墨所没有的柔软、压缩回弹性、吸附性、生态环境协调性、生物相容性、耐辐射性等特性,由于疏松多孔,比表面积大,因此对相变粉体的吸附能力非常强,只需要采用较少重量份的蠕虫状膨胀石墨就可以完成对相变材料的吸附,当然,蠕虫状膨胀石墨不能太少,太少无法完全吸附住相变材料;蠕虫状膨胀石墨也不能太多,太多的话一方面增加成本和降低产品的热焓值,同时,降低了石墨吸附相变储能粉体相变焓,降低了产品的储热性能,因此,针对不同的粉体,恰好能够完全吸附完相变粉体的重量比是最优的;Among them, the graphite adsorption phase change energy storage powder uses vermicular expanded graphite as the adsorption material. The vermicular expanded graphite is a loose and porous vermicular substance obtained by intercalation, washing, drying, and high temperature expansion of natural flake graphite. In addition to the excellent properties of natural graphite, such as resistance to cold and heat, corrosion resistance, self-lubricating, radiation resistance, and electrical conductivity, graphite also has softness, compression resilience, adsorption, ecological environment coordination, and biological characteristics that natural graphite does not have. Capacitive, radiation resistance and other characteristics, due to loose and porous, large specific surface area, so the adsorption capacity of phase change powder is very strong, only need to use less weight parts of worm-like expanded graphite to complete the adsorption of phase change materials Of course, the worm-like expanded graphite cannot be too little, too little can not completely adsorb the phase change material; the worm-like expanded graphite can not be too much, on the one hand, if it is too much, it will increase the cost and reduce the enthalpy value of the product, and at the same time, it will reduce the graphite The phase change enthalpy of the adsorption phase change energy storage powder reduces the heat storage performance of the product. Therefore, for different powders, the weight ratio of the phase change powder that can be completely absorbed is the optimal;
而为了进一步减少蠕虫状膨胀石墨的使用量,在其制备方法的步骤2中,采用了真空吸附的工艺,在真空条件下搅拌,熔化的相变粉体更容易深入地渗透到蠕虫状膨胀石墨蓬松的深孔内,深孔内对相变材料的吸附作用远远大于常规的浸渍或者搅拌,相变材料进入深孔内之后,在高温条件下也难以溢出,具有超常的吸附性能,如此,尽量少的蠕虫状膨胀石墨吸附了更多的相变材料,石墨吸附相变储能粉体的相变焓增加了5%-10%,性能得到了大幅提升,由于减少了蠕虫状膨胀石墨的用量,成本也大幅降低;In order to further reduce the amount of worm-like expanded graphite used, in step 2 of its preparation method, a vacuum adsorption process is adopted. When stirring under vacuum conditions, the molten phase change powder can penetrate into the worm-like expanded graphite more easily. In the fluffy deep hole, the adsorption effect of the phase change material in the deep hole is far greater than that of conventional immersion or stirring. After the phase change material enters the deep hole, it is difficult to overflow under high temperature conditions, and has exceptional adsorption performance. As few worm-like expanded graphite as possible adsorb more phase change materials, the phase change enthalpy of graphite adsorption phase-change energy storage powder has increased by 5%-10%, and the performance has been greatly improved. Due to the reduction of the worm-like expanded graphite The amount and cost are also greatly reduced;
气凝胶吸附相变储能粉体选用了气凝胶作为吸附材料,气凝胶导热系数低,保温隔热效果好,理化性质稳定,高温不燃,完全防水,且无毒害,绿色环保,且比表面积大,对相变粉体的吸附能力非常强,只需要采用较少重量份的气凝胶就可以完成对相变材料的吸附,当然,气凝胶不能太少,太少无法完全吸附住相变材料;气凝胶也不能太多,太多的话一方面增加成本和产品的重量,同时,降低了气凝胶吸附相变储能粉体的相变焓,降低了产品的储热性能,因此,针对不同的相变粉体,恰好能够完全吸附完相变粉体的重量比是最优的;Aerogel adsorption phase change energy storage powder uses aerogel as the adsorption material. Aerogel has low thermal conductivity, good thermal insulation effect, stable physical and chemical properties, non-combustible at high temperature, completely waterproof, non-toxic, green and environmentally friendly, and The specific surface area is large, and the adsorption capacity for phase change powders is very strong. Only a small part of aerogel can be used to complete the adsorption of phase change materials. Of course, there should not be too little aerogel, too little can not be completely adsorbed Live phase change materials; too much aerogel can not be too much, if too much, on the one hand, it will increase the cost and the weight of the product, at the same time, it will reduce the phase change enthalpy of the aerogel adsorption phase change energy storage powder, and reduce the heat storage of the product. Performance, therefore, for different phase change powders, the weight ratio of the phase change powders that can be completely absorbed is the best;
而为了进一步减少气凝胶的使用量,在其制备方法的步骤2中,采用了真空吸附的工艺,在真空条件下搅拌,熔化的相变粉体更容易深入地渗透到气凝胶蓬松的深孔内,深孔内对相变材料的吸附作用远远大于常规的浸渍或者搅拌,相变材料进入深孔内之后,在高温条件下也难以溢出,具有超常的吸附性能,如此,尽量少的气凝胶吸附了更多的相变材料,气凝胶吸附相变储能粉体的密度提高了10-15%,而气凝胶吸附相变储能粉体的相变焓增加了5-15%左右,性能得到了大幅提升,由于减少了气凝胶的用量,成本也大幅降低。In order to further reduce the amount of aerogel used, in step 2 of its preparation method, a vacuum adsorption process is adopted, and the molten phase change powder is more easily penetrated into the fluffy aerogel by stirring under vacuum conditions. In the deep hole, the adsorption effect of the phase change material in the deep hole is far greater than that of conventional immersion or stirring. After the phase change material enters the deep hole, it is difficult to overflow under high temperature conditions, and has extraordinary adsorption performance. Therefore, as little as possible The aerogel adsorbed more phase change materials, the density of the aerogel adsorption phase change energy storage powder increased by 10-15%, and the phase change enthalpy of the aerogel adsorption phase change energy storage powder increased by 5 -15% or so, the performance has been greatly improved, and the cost is also greatly reduced due to the reduction in the amount of aerogel.
采用上述配方和制备方法的单组份储热灌封材料具备了优异的储热控温性能。The single-component heat storage potting material adopting the above formula and preparation method has excellent heat storage and temperature control performance.
具体实施方式detailed description
下面结合实施例对本发明作进一步的说明,这是本发明的较佳实施例。The present invention will be further described below in conjunction with embodiments, which are preferred embodiments of the present invention.
实施例1Example 1
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂20份、甲基三甲氧基硅烷0.5份、二丁基二月桂酸锡0.1份和相变材料30份,其中,所述相变材料为石墨吸附相变储能粉体,所述石墨吸附相变储能粉体,包括以下重量份的各组份:石蜡100份和蠕虫状膨胀石墨5份,所述蠕虫状膨胀石墨的膨胀率为500ml/g,粒度为100目,膨胀倍数为400倍,堆积密度为0.2g/cm 3One-component heat storage potting material, including the following components by weight: 20 parts of hydroxy silicone resin, 0.5 part of methyltrimethoxysilane, 0.1 part of dibutyl tin dilaurate and 30 parts of phase change material, of which , The phase change material is graphite adsorption phase change energy storage powder, and the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of paraffin wax and 5 parts of vermicular expanded graphite. The expansion rate of the shaped expanded graphite is 500ml/g, the particle size is 100 mesh, the expansion ratio is 400 times, and the bulk density is 0.2g/cm 3 .
实施例2Example 2
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂50份、甲基三甲氧基硅烷20份、二丁基二月桂酸锡0.2和相变材料70份,其中,所述相变材料为石墨吸附相变储能粉体,其中,石墨吸附相变储能粉体,包括以下重量份的 各组份:石蜡100份和蠕虫状膨胀石墨9份,所述蠕虫状膨胀石墨的膨胀率为600ml/g,粒度为200目,膨胀倍数为600倍,堆积密度为0.5g/cm 3One-component heat storage potting material, including the following components by weight: 50 parts of hydroxy silicone resin, 20 parts of methyltrimethoxysilane, 0.2 of dibutyl tin dilaurate and 70 parts of phase change material, of which, The phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of paraffin wax and 9 parts of vermicular expanded graphite. The expansion rate of expanded graphite is 600ml/g, the particle size is 200 mesh, the expansion ratio is 600 times, and the bulk density is 0.5g/cm 3 .
实施例3Example 3
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂30份、甲基三乙氧基硅烷5份、辛酸亚锡0.1份和相变材料40份,其中,所述相变材料为石墨吸附相变储能粉体,其中,石墨吸附相变储能粉体,包括以下重量份的各组份:脂肪酸100份和蠕虫状膨胀石墨6份,所述蠕虫状膨胀石墨的膨胀率为100ml/g,粒度为150目,膨胀倍数为500倍,堆积密度为0.3g/cm 3The one-component heat storage potting material includes the following components in parts by weight: 30 parts of hydroxy silicone resin, 5 parts of methyltriethoxysilane, 0.1 part of stannous octoate and 40 parts of phase change material. The phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of fatty acid and 6 parts of vermicular expanded graphite, the vermicular expanded graphite The expansion rate is 100ml/g, the particle size is 150 mesh, the expansion ratio is 500 times, and the bulk density is 0.3g/cm 3 .
实施例4Example 4
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂34份、甲基三甲氧基硅烷12份、1,3-亚苯基二氧基双(乙酰乙酸乙酯)钛0.3份和相变材料50份,其中,所述相变材料为石墨吸附相变储能粉体,其中,所述石墨吸附相变储能粉体,包括以下重量份的各组份:PE蜡100份和蠕虫状膨胀石墨7份,所述蠕虫状膨胀石墨的膨胀率为520ml/g,粒度为120目,膨胀倍数为450倍,堆积密度为0.2g/cm 3One-component heat storage potting material, including the following components by weight: 34 parts of hydroxy silicone resin, 12 parts of methyltrimethoxysilane, 1,3-phenylenedioxybis(ethyl acetoacetate) 0.3 parts of titanium and 50 parts of phase change material, wherein the phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: PE 100 parts of wax and 7 parts of worm-like expanded graphite, the worm-like expanded graphite has an expansion rate of 520 ml/g, a particle size of 120 mesh, an expansion ratio of 450 times, and a bulk density of 0.2 g/cm 3 .
实施例5Example 5
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂45份、甲基三甲氧基硅烷8份、二丁基二月桂酸锡0.1份和相变材料45份,其中,所述相变材料为石墨吸附相变储能粉体,其中,所述石墨吸附相变储能粉体,包括以下重量份的各组份:PP蜡100份和蠕虫状膨胀石墨8份,所述蠕虫状膨胀石墨的膨胀率为550ml/g,粒度为140目,膨胀倍数为460倍,堆积密度为0.2g/cm 3One-component heat storage potting material, including the following parts by weight: 45 parts of hydroxy silicone resin, 8 parts of methyltrimethoxysilane, 0.1 part of dibutyl tin dilaurate and 45 parts of phase change material, of which , The phase change material is graphite adsorption phase change energy storage powder, wherein the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of PP wax and 8 parts of vermicular expanded graphite, The worm-like expanded graphite has an expansion rate of 550 ml/g, a particle size of 140 mesh, an expansion ratio of 460 times, and a bulk density of 0.2 g/cm 3 .
实施例6Example 6
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂25份、甲基三甲氧基硅烷5.5份、二丁基二月桂酸锡0.1份和相变材料35份,其中,所述相变材料为石墨吸附相变储能粉体,所述石墨吸附相变储能粉体,包括以下重量份的各组份:C40烷烃蜡100份和蠕虫状膨胀石墨8.5份,所述蠕虫状膨胀石墨的膨胀率为570ml/g,粒度为200目,膨胀倍数为600倍,堆积密度为0.3g/cm 3One-component heat storage potting material, including the following components by weight: 25 parts of hydroxy silicone resin, 5.5 parts of methyltrimethoxysilane, 0.1 part of dibutyl tin dilaurate and 35 parts of phase change material, of which The phase change material is graphite adsorption phase change energy storage powder, and the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of C40 alkane wax and 8.5 parts of worm-like expanded graphite, so The worm-like expanded graphite has an expansion rate of 570 ml/g, a particle size of 200 mesh, an expansion ratio of 600 times, and a bulk density of 0.3 g/cm 3 .
实施例7Example 7
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂30份、甲基三甲氧基硅烷8.5份、二丁基二月桂酸锡1份和相变材料40份,其中,所述相变材料为石墨吸附相变储能粉体,所述石墨吸附相变储能粉体,包括以下重量份的各组份:C30烷烃蜡100份和蠕虫状膨胀石墨8.8份,所述蠕虫状膨胀石墨的膨胀率为500ml/g,粒度为100目,膨胀倍数为400倍,堆积密度为0.4g/cm 3One-component heat storage potting material, including the following components by weight: 30 parts of hydroxy silicone resin, 8.5 parts of methyltrimethoxysilane, 1 part of dibutyl tin dilaurate and 40 parts of phase change material, of which The phase change material is graphite adsorption phase change energy storage powder, and the graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of C30 alkane wax and 8.8 parts of vermicular expanded graphite, so The worm-like expanded graphite has an expansion rate of 500 ml/g, a particle size of 100 mesh, an expansion ratio of 400 times, and a bulk density of 0.4 g/cm 3 .
实施例8Example 8
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂35份、甲基三甲氧基硅烷10份、二丁基二月桂酸锡2份和相变材料45份,其中,所述相变材料为石墨吸附相变储能粉体,石墨吸附相变储能粉体,包括以下重量份的各组份:C20烷烃蜡100份和蠕虫状膨胀石墨7.3份,所述蠕虫状膨胀石墨的膨胀率为600ml/g,粒度为200目,膨胀倍数为600倍,堆积密度为0.2g/cm 3One-component heat storage potting material, including the following parts by weight: 35 parts of hydroxy silicone resin, 10 parts of methyltrimethoxysilane, 2 parts of dibutyl tin dilaurate and 45 parts of phase change material, of which , The phase change material is graphite adsorption phase change energy storage powder, graphite adsorption phase change energy storage powder, including the following components by weight: 100 parts of C20 alkane wax and 7.3 parts of worm-like expanded graphite, the worm The expansion rate of the shaped expanded graphite is 600ml/g, the particle size is 200 mesh, the expansion ratio is 600 times, and the bulk density is 0.2g/cm 3 .
实施例9Example 9
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂40份、甲基三甲氧基硅烷12.5份、二丁基二月桂酸锡0.3份和相变材料50份,其中,所述相变 材料为石墨吸附相变储能粉体,石墨吸附相变储能粉体,包括以下重量份的各组份:C10烷烃蜡100份和蠕虫状膨胀石墨7.3份,所述蠕虫状膨胀石墨的膨胀率为600ml/g,粒度为200目,膨胀倍数为600倍,堆积密度为0.35g/cm 3One-component heat storage potting material, including the following components by weight: 40 parts of hydroxy silicone resin, 12.5 parts of methyltrimethoxysilane, 0.3 parts of dibutyl tin dilaurate and 50 parts of phase change materials, of which , The phase change material is graphite adsorption phase change energy storage powder, graphite adsorption phase change energy storage powder, including the following components by weight: 100 parts of C10 alkane wax and 7.3 parts of worm-like expanded graphite, the worm The expansion rate of the shaped expanded graphite is 600ml/g, the particle size is 200 mesh, the expansion ratio is 600 times, and the bulk density is 0.35g/cm 3 .
实施例10Example 10
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂45份、甲基三甲氧基硅烷14.5份、二丁基二月桂酸锡0.5份和相变材料55份,其中,所述相变材料为石墨吸附相变储能粉体,石墨吸附相变储能粉体,包括以下重量份的各组份:C60烷烃蜡100份和蠕虫状膨胀石墨6.2份,所述蠕虫状膨胀石墨的膨胀率为500ml/g,粒度为150目,膨胀倍数为400倍,堆积密度为0.2 5g/cm 3One-component heat storage potting material, including the following components by weight: 45 parts of hydroxy silicone resin, 14.5 parts of methyltrimethoxysilane, 0.5 part of dibutyl tin dilaurate and 55 parts of phase change material, of which , The phase change material is graphite adsorption phase change energy storage powder, graphite adsorption phase change energy storage powder, including the following components by weight: 100 parts of C60 alkane wax and 6.2 parts of worm-like expanded graphite, the worm The expansion rate of the expanded graphite is 500ml/g, the particle size is 150 mesh, the expansion ratio is 400 times, and the bulk density is 0.2 5g/cm 3 .
实施例11Example 11
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂50份、甲基三甲氧基硅烷20份、二丁基二月桂酸锡1.8份和相变材料70份,,所述相变材料为石墨吸附相变储能粉体石墨吸附相变储能粉体,包括以下重量份的各组份:C35烷烃蜡100份和蠕虫状膨胀石墨5.8份,所述蠕虫状膨胀石墨的膨胀率为600ml/g,粒度为200目,膨胀倍数为600倍,堆积密度为0.35g/cm 3One-component heat storage potting material, including the following components by weight: 50 parts of hydroxy silicone resin, 20 parts of methyltrimethoxysilane, 1.8 parts of dibutyl tin dilaurate and 70 parts of phase change material, The phase change material is graphite adsorption phase change energy storage powder. Graphite adsorption phase change energy storage powder includes the following components by weight: 100 parts of C35 alkane wax and 5.8 parts of worm-like expanded graphite, the worm-like expansion The expansion rate of graphite is 600ml/g, the particle size is 200 mesh, the expansion ratio is 600 times, and the bulk density is 0.35g/cm 3 .
实施例12Example 12
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂20份、甲基三乙氧基硅烷0.5份、二丁基二月桂酸锡0.2份和相变材料30份,其中,所述相变材料为气凝胶吸附相变储能粉体,所述气凝胶吸附相变储能粉体,包括以下重量份的各组份:C10烷烃蜡100份和气凝胶50份,所述气凝胶的比表面积300㎡/g,粒径为5nm。One-component heat storage potting material, including the following parts by weight: 20 parts of hydroxy silicone resin, 0.5 parts of methyltriethoxysilane, 0.2 parts of dibutyl tin dilaurate and 30 parts of phase change materials, Wherein, the phase change material is aerogel adsorption phase change energy storage powder, and the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C10 alkane wax and 50 parts of aerogel The specific surface area of the aerogel is 300 square meters/g, and the particle size is 5 nm.
实施例13Example 13
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂45份、甲基三甲氧基硅烷18份、二丁基二月桂酸锡1.1份和相变材料65份,其中,所述相变材料为气凝胶吸附相变储能粉体,所述气凝胶吸附相变储能粉体,包括以下重量份的各组份:C15烷烃蜡100份和气凝胶45份,所述气凝胶的比表面积为280㎡/g,粒径为8nm。One-component heat storage potting material, including the following components by weight: 45 parts of hydroxy silicone resin, 18 parts of methyltrimethoxysilane, 1.1 parts of dibutyl tin dilaurate and 65 parts of phase change material, of which The phase change material is an aerogel adsorption phase change energy storage powder, and the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C15 alkane wax and 45 parts of aerogel The specific surface area of the aerogel is 280 square meters/g, and the particle size is 8 nm.
实施例14Example 14
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂28份、甲基三甲氧基硅烷8份、二丁基二月桂酸锡0.15份和相变材料35份,其中,所述相变材料为气凝胶吸附相变储能粉体,所述气凝胶吸附相变储能粉体,包括以下重量份的各组份:C20烷烃蜡100份和气凝胶40份,所述气凝胶的比表面积为220㎡/g,粒径为15nm。One-component heat storage potting material, including the following components by weight: 28 parts of hydroxy silicone resin, 8 parts of methyltrimethoxysilane, 0.15 parts of dibutyl tin dilaurate and 35 parts of phase change material, of which The phase change material is an aerogel adsorption phase change energy storage powder, and the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C20 alkane wax and 40 parts of aerogel The specific surface area of the aerogel is 220 square meters/g, and the particle size is 15 nm.
实施例15Example 15
单组份储热灌封材料,包括以下重量份的各组份:羟基硅树脂33份、甲基三乙氧基硅烷14份、二丁基二月桂酸锡0.22份和相变材料52份,其中,所述相变材料为气凝胶吸附相变储能粉体,所述气凝胶吸附相变储能粉体,包括以下重量份的各组份:C30烷烃蜡100份和气凝胶45份,所述气凝胶的比表面积为260㎡/g,粒径为12nm。One-component heat storage potting material, including the following components by weight: 33 parts of hydroxy silicone resin, 14 parts of methyltriethoxysilane, 0.22 parts of dibutyl tin dilaurate and 52 parts of phase change material, Wherein, the phase change material is aerogel adsorption phase change energy storage powder, and the aerogel adsorption phase change energy storage powder includes the following components by weight: 100 parts of C30 alkane wax and 45 parts of aerogel The specific surface area of the aerogel is 260 square meters/g, and the particle size is 12 nm.
实施例16Example 16
实施例1-11的单组份储热灌封材料的制备方法,包括以下步骤:The preparation method of the one-component heat storage potting material of embodiment 1-11 includes the following steps:
步骤1、制备相变材料,所述相变材料为石墨吸附相变储能粉体;Step 1. Prepare a phase change material, the phase change material is graphite adsorption phase change energy storage powder;
步骤2、混合:将羟基硅树脂、相变材料置于真空捏合机内,温度80~150℃,真空度介于-0.04至-0.10MPa,搅拌0.5~2小时,捏合均匀留作基料备用。Step 2. Mixing: Put the hydroxy silicone resin and the phase change material in a vacuum kneader at a temperature of 80~150℃, and a vacuum degree of -0.04 to -0.10MPa. Stir for 0.5~2 hours, and knead evenly and reserve as base material for later use. .
步骤3、搅拌:将步骤2基料置于行星搅拌机内,添加固化剂和催化剂,速度30转/分钟的条件下,真空度介于-0.04至-0.10MPa,搅拌0.5~1.5小时,搅拌均匀即可。Step 3. Stirring: Place the base material of step 2 in a planetary mixer, add curing agent and catalyst, and at a speed of 30 rpm, the vacuum is between -0.04 to -0.10MPa, and stir for 0.5 to 1.5 hours, and stir evenly That's it.
其中,上述步骤1中所述石墨吸附相变储能粉体的制备方法包括以下步骤:步骤1、按配方称取各组份;Wherein, the preparation method of the graphite adsorption phase change energy storage powder described in the above step 1 includes the following steps: Step 1. Weigh each component according to the formula;
步骤2、将相变粉体置于反应釜内加热至全部熔化,然后将蠕虫状膨胀石墨分批缓慢加热到液态的相变粉体中,变加热边搅拌,蠕虫状膨胀石墨添加完成后,在反应釜内抽真空,真空度介于-0.04至-0.10MPa,抽真空的时间持续5-40min,持续搅拌时间为15-90min;Step 2. Put the phase change powder in the reaction kettle and heat it until it is completely melted, and then slowly heat the worm-like expanded graphite into the liquid phase change powder in batches, and stir while heating. After the addition of the worm-like expanded graphite is completed, Vacuum in the reactor, the vacuum degree is between -0.04 to -0.10MPa, the vacuum time lasts for 5-40min, and the continuous stirring time is 15-90min;
步骤3、将经过步骤2处理获得的石墨吸附相变储能粉体取出冷却至常温,再使用粉碎机粉碎,过10~100目筛,获得所述的石墨吸附相变储能粉体。Step 3. Take out the graphite adsorption phase change energy storage powder obtained by the process of step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the graphite adsorption phase change energy storage powder.
实施例17Example 17
实施例12-15的单组份储热灌封材料的制备方法,包括以下步骤:The preparation method of the one-component heat storage potting material of Examples 12-15 includes the following steps:
步骤1、制备相变材料,所述相变材料为气凝胶吸附相变储能粉体;Step 1. Prepare a phase change material, the phase change material is aerogel adsorption phase change energy storage powder;
步骤2、混合:将羟基硅树脂、相变材料置于真空捏合机内,温度80~150℃,真空度介于-0.04至-0.10MPa,搅拌0.5~2小时,捏合均匀留作基料备用。Step 2. Mixing: Put the hydroxy silicone resin and the phase change material in a vacuum kneader at a temperature of 80~150℃, and a vacuum degree of -0.04 to -0.10MPa. Stir for 0.5~2 hours, and knead evenly and reserve as base material for later use. .
步骤3、搅拌:将步骤2基料置于行星搅拌机内,添加甲基三甲氧基硅烷和催化剂,速度30转/分钟的条件下,真空度介于-0.04至-0.10MPa,搅拌0.5~1.5小时,搅拌均匀即可。Step 3. Stirring: Put the base material of step 2 in a planetary mixer, add methyltrimethoxysilane and catalyst, at a speed of 30 rpm, the vacuum degree is between -0.04 to -0.10MPa, and stir 0.5 to 1.5 Stir evenly after hours.
其中,上述步骤1中所述气凝胶吸附相变储能粉体的制备方法包括以下步骤:Wherein, the method for preparing the aerogel adsorption phase change energy storage powder described in step 1 above includes the following steps:
步骤1、按配方称取各组分;Step 1. Weigh each component according to the formula;
步骤2、将相变粉体置于反应釜内加热至全部熔化,然后将气凝胶分批缓慢加热到液态的相变粉体中,变加热边搅拌,气凝胶添加完成后,在反应釜内抽真空,真空度介于-0.04至-0.10MPa,抽真空的时间持续5-40min,持续搅拌时间为15-90min;Step 2. Put the phase change powder in the reactor and heat it until it is completely melted, and then slowly heat the aerogel into the liquid phase change powder in batches, and stir while changing the heating. After the aerogel is added, the reaction Vacuum in the kettle, the vacuum degree is between -0.04 to -0.10MPa, the vacuuming time lasts for 5-40min, and the continuous stirring time is 15-90min;
步骤3、将经过步骤2处理获得的气凝胶吸附相变储能粉体取出冷却至常温,再使用粉碎机粉碎,过10~100目筛,获得所述的气凝胶吸附相变储能粉体。Step 3. Take out the aerogel adsorption phase change energy storage powder obtained in step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the aerogel adsorption phase change energy storage Powder.
实施例1-15所述的单组份储热灌封材料,各项指标测试结果如表1所示,在相同环境温度下测试性能如下(0.1mm):For the single-component heat storage potting materials described in Examples 1-15, the test results of various indicators are shown in Table 1. The test performance under the same ambient temperature is as follows (0.1mm):
Figure PCTCN2019105805-appb-000001
Figure PCTCN2019105805-appb-000001
表1Table 1
Figure PCTCN2019105805-appb-000002
Figure PCTCN2019105805-appb-000002
表2Table 2
由表1-表2的数据可知,本发明的单组份储热灌封材料,含有适量的相变材料,比热容(J/(g·K))≥2.0;相变焓(J/g)约30~180,即吸热值;相变温度(℃)25~90;比重(g/cc):0.8~1.8表干时间:5min~10min;固化时间:1h~2h;完全固化时间≥24h,用作灌封材料,具有优异的储热控温功能。From the data in Table 1 and Table 2, it can be seen that the single-component heat storage potting material of the present invention contains an appropriate amount of phase change material, and its specific heat capacity (J/(g·K)) ≥ 2.0; phase change enthalpy (J/g) About 30~180, that is, the endothermic value; phase transition temperature (℃) 25~90; specific gravity (g/cc): 0.8~1.8 surface drying time: 5min~10min; curing time: 1h~2h; complete curing time ≥24h , Used as potting material, has excellent heat storage and temperature control function.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to preferred embodiments, those of ordinary skill in the art should understand The technical solution of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the present invention.

Claims (10)

  1. 单组份储热灌封材料,其特征在于,包括以下重量份的各组份:The one-component heat storage potting material is characterized in that it comprises the following components by weight:
    羟基硅树脂20~50份、固化剂0.5~20份、催化剂0.1~2份和相变材料30~70份;所述相变材料为石墨吸附相变储能粉体或者气凝胶吸附相变储能粉体。20-50 parts of hydroxy silicone resin, 0.5-20 parts of curing agent, 0.1-2 parts of catalyst and 30-70 parts of phase change material; the phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change Energy storage powder.
  2. 根据权利要求1所述的单组份储热灌封材料,其特征在于:所述固化剂为甲基三甲氧基硅烷、甲基三乙氧基硅烷、正硅酸乙酯和正硅酸甲酯中的任意一种或者几种的组合,所述催化剂为二丁基二月桂酸锡、辛酸亚锡和1,3-亚苯基二氧基双(乙酰乙酸乙酯)钛中的任意一种。The one-component heat storage potting material according to claim 1, wherein the curing agent is methyltrimethoxysilane, methyltriethoxysilane, ethyl orthosilicate and methyl orthosilicate Any one or a combination of several, the catalyst is any one of dibutyl tin dilaurate, stannous octoate and 1,3-phenylenedioxy bis(ethyl acetoacetate) titanium .
  3. 根据权利要求1所述的单组份储热灌封材料,其特征在于:所述石墨吸附相变储能粉体,包括以下重量份的各组份:The one-component heat storage potting material according to claim 1, wherein the graphite adsorption phase change energy storage powder comprises the following components by weight:
    相变粉体100份和蠕虫状膨胀石墨5~9份。100 parts of phase change powder and 5-9 parts of vermicular expanded graphite.
  4. 根据权利要求3所述的单组份储热灌封材料,其特征在于:所述蠕虫状膨胀石墨的膨胀率为100-600ml/g,粒度为100-200目,膨胀倍数为200-600倍,堆积密度为0.2~0.5g/cm 3The one-component heat storage potting material according to claim 3, wherein the worm-like expanded graphite has an expansion rate of 100-600ml/g, a particle size of 100-200 mesh, and an expansion ratio of 200-600 times , The bulk density is 0.2~0.5g/cm 3 .
  5. 根据权利要求1所述的单组份储热灌封材料,其特征在于:所述气凝胶吸附相变储能粉体包括以下重量份的各组份:The one-component heat storage potting material according to claim 1, wherein the aerogel adsorption phase change energy storage powder comprises the following components by weight:
    相变粉体100份和气凝胶5~50份。100 parts of phase change powder and 5-50 parts of aerogel.
  6. 根据权利要求5所述的单组份储热灌封材料,其特征在于:The one-component heat storage potting material according to claim 5, characterized in that:
    所述气凝胶的比表面积为100-300㎡/g,粒径为5-60nm。The specific surface area of the aerogel is 100-300 square meters/g, and the particle size is 5-60 nm.
  7. 根据权利要求3或6所述的单组份储热灌封材料,其特征在于:所述相变粉体选自烷烃蜡、石蜡、脂肪酸、PE蜡和PP蜡的任意一种或者几种的组合,其中,所述烷烃蜡的烷烃碳原子数介于10-60之间。The one-component heat storage potting material according to claim 3 or 6, wherein the phase change powder is selected from any one or more of alkane wax, paraffin wax, fatty acid, PE wax and PP wax The combination, wherein the alkane carbon number of the alkane wax is between 10-60.
  8. 根据权利要求1-7任一项所述的单组份储热灌封材料的制备方法,其特征在于,包括以下步骤:The method for preparing a one-component heat storage potting material according to any one of claims 1-7, characterized in that it comprises the following steps:
    步骤1、制备相变材料,所述相变材料为石墨吸附相变储能粉体或者气凝胶吸附相变储能粉体;Step 1. Prepare a phase change material, the phase change material is graphite adsorption phase change energy storage powder or aerogel adsorption phase change energy storage powder;
    步骤2、混合:将羟基硅树脂、相变材料置于真空捏合机内,温度80~150℃,真空度介于-0.04至-0.10MPa,搅拌0.5~2小时,捏合均匀留作基料备用。Step 2. Mixing: Put the hydroxy silicone resin and the phase change material in a vacuum kneader at a temperature of 80~150℃, and a vacuum degree of -0.04 to -0.10MPa. Stir for 0.5~2 hours, and knead evenly and reserve as base material for later use. .
    步骤3、搅拌:将步骤2基料置于行星搅拌机内,添加固化剂和催化剂,速度30转/分钟的条件下,真空度介于-0.04至-0.10MPa,搅拌0.5~1.5小时,搅拌均匀即可。Step 3. Stirring: Place the base material of step 2 in a planetary mixer, add curing agent and catalyst, and at a speed of 30 rpm, the vacuum is between -0.04 to -0.10MPa, and stir for 0.5 to 1.5 hours, and stir evenly That's it.
  9. 根据权利要求8所述的单组份储热灌封材料的制备方法,其特征在于,所述石墨吸附相变储能粉体的制备方法包括以下步骤:The preparation method of the one-component heat storage potting material according to claim 8, wherein the preparation method of the graphite adsorption phase change energy storage powder comprises the following steps:
    步骤1、按配方称取各组份;Step 1. Weigh each component according to the formula;
    步骤2、将相变粉体置于反应釜内加热至全部熔化,然后将蠕虫状膨胀石墨分批缓慢加热到液态的相变粉体中,变加热边搅拌,蠕虫状膨胀石墨添加完成后,在反应釜内抽真空,真空度介于-0.04至-0.10MPa,抽真空的时间持续5-40min,持续搅拌时间为15-90min;Step 2. Put the phase change powder in the reaction kettle and heat it until it is completely melted, and then slowly heat the worm-like expanded graphite into the liquid phase change powder in batches, and stir while heating. After the addition of the worm-like expanded graphite is completed, Vacuum in the reactor, the vacuum degree is between -0.04 to -0.10MPa, the vacuum time lasts for 5-40min, and the continuous stirring time is 15-90min;
    步骤3、将经过步骤2处理获得的石墨吸附相变储能粉体取出冷却至常温,再使用粉碎机粉碎,过10~100目筛,获得所述的石墨吸附相变储能粉体。Step 3. Take out the graphite adsorption phase change energy storage powder obtained by the process of step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the graphite adsorption phase change energy storage powder.
  10. 根据权利要求8所述的单组份储热灌封材料的制备方法,其特征在于,所述气凝胶吸附相变储能粉体的制备方法包括以下步骤:The preparation method of the one-component heat storage potting material according to claim 8, wherein the preparation method of the aerogel adsorption phase change energy storage powder comprises the following steps:
    步骤1、按配方称取各组分;Step 1. Weigh each component according to the formula;
    步骤2、将相变粉体置于反应釜内加热至全部熔化,然后将气凝胶分批缓慢 加热到液态的相变粉体中,变加热边搅拌,气凝胶添加完成后,在反应釜内抽真空,真空度介于-0.04至-0.10MPa,抽真空的时间持续5-40min,持续搅拌时间为15-90min;Step 2. Put the phase change powder in the reactor and heat it until it is completely melted, and then slowly heat the aerogel into the liquid phase change powder in batches, and stir while heating. After the aerogel is added, the reaction Vacuum in the kettle, the vacuum degree is between -0.04 to -0.10MPa, the vacuuming time lasts for 5-40min, and the continuous stirring time is 15-90min;
    步骤3、将经过步骤2处理获得的气凝胶吸附相变储能粉体取出冷却至常温,再使用粉碎机粉碎,过10~100目筛,获得所述的气凝胶吸附相变储能粉体。Step 3. Take out the aerogel adsorption phase change energy storage powder obtained in step 2 and cool it to room temperature, then use a pulverizer to pulverize, and pass through a 10-100 mesh sieve to obtain the aerogel adsorption phase change energy storage Powder.
PCT/CN2019/105805 2019-08-26 2019-09-12 Single-component heat storage potting material and preparation method therefor WO2021035817A1 (en)

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