WO2021035550A1 - Manufacturing method of color filter layer, and display substrate and manufacturing method thereof - Google Patents

Manufacturing method of color filter layer, and display substrate and manufacturing method thereof Download PDF

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Publication number
WO2021035550A1
WO2021035550A1 PCT/CN2019/102901 CN2019102901W WO2021035550A1 WO 2021035550 A1 WO2021035550 A1 WO 2021035550A1 CN 2019102901 W CN2019102901 W CN 2019102901W WO 2021035550 A1 WO2021035550 A1 WO 2021035550A1
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WIPO (PCT)
Prior art keywords
film layer
color film
layer
color
green
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PCT/CN2019/102901
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French (fr)
Chinese (zh)
Inventor
董永发
黄冠达
杨盛际
卢鹏程
王青
童慧
王宇
申晓斌
袁雄
李东升
邹荣园
Original Assignee
京东方科技集团股份有限公司
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Application filed by 京东方科技集团股份有限公司 filed Critical 京东方科技集团股份有限公司
Priority to PCT/CN2019/102901 priority Critical patent/WO2021035550A1/en
Priority to EP19933235.4A priority patent/EP4024467A4/en
Priority to US16/958,931 priority patent/US11587988B2/en
Priority to CN201980001510.1A priority patent/CN112714957A/en
Publication of WO2021035550A1 publication Critical patent/WO2021035550A1/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/30Devices specially adapted for multicolour light emission
    • H10K59/38Devices specially adapted for multicolour light emission comprising colour filters or colour changing media [CCM]
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/201Filters in the form of arrays
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/41Organic pigments; Organic dyes
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0041Optical brightening agents, organic pigments
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3412Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
    • C08K5/3415Five-membered rings
    • C08K5/3417Five-membered rings condensed with carbocyclic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/56Organo-metallic compounds, i.e. organic compounds containing a metal-to-carbon bond
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/1201Manufacture or treatment

Definitions

  • the embodiment of the present disclosure relates to a preparation method of a color film layer, a display substrate and a preparation method thereof.
  • OLED Organic Light Emitting Display
  • Silicon-based OLED micro-displays are particularly widely used. They can be applied to head-mounted video players, head-mounted home theaters, head-mounted virtual reality simulators, head-mounted game consoles, pilot helmet systems, and head-mounted medical diagnostics System etc.
  • the performance of silicon-based OLED microdisplays is better than that of conventional silicon-based liquid crystal microdisplays.
  • Silicon-based OLED microdisplays have the advantages of extremely fast response speed, good low-temperature characteristics, low power consumption, good mechanical properties, and strong shock resistance.
  • the silicon-based OLED microdisplay includes an anode, a cathode, and a functional layer of organic materials between the anode and the cathode.
  • the light-emitting process and principle of the silicon-based OLED microdisplay are to inject holes from the anode and electrons from the cathode. After the injected holes and electrons are transported to the light-emitting center through the carrier transport layer in the organic material functional layer, the holes and electrons Recombination then radiates light.
  • At least one embodiment of the present disclosure provides a display substrate that includes a carrier layer and a plurality of repeating units, wherein each repeating unit includes a green film layer, a red film layer, and a blue film layer, wherein the The green film layer, the red film layer and the blue film layer are arranged on the carrier layer and are in direct contact with the first surface of the carrier layer, and are parallel to the first surface of the carrier layer.
  • the red film layer is disposed on the first side of the green film layer
  • the blue film layer is disposed on the first side of the green film layer opposite to the first side. Two sides; at least one of the red film layer and the blue film layer covers part of the green film layer; at least part of the green film layer does not overlap with the red film layer and the blue film layer .
  • the adhesion of the green film layer is greater than the adhesion of the red film layer and the adhesion of the blue film layer.
  • the green film layer is located between the red film layer and the blue film layer, and the green film layer And the red film layer at least partially does not overlap, the green film layer and the blue film layer do not overlap at least partially, and the red film layer and the blue film layer do not overlap at all, at least one The blue film layer of the repeating unit partially covers the red film layer of the repeating unit adjacent thereto.
  • the red film layer and a part of the green film layer overlap to form a first overlap region; the blue The film layer overlaps a part of the green film layer to form a second overlap area.
  • the first overlap area and the second overlap area respectively account for 5%-20% of the total area of the green film layer.
  • the first overlapping area and the second overlapping area each account for 10% of the total area of the green film layer.
  • the display substrate provided by at least one embodiment of the present disclosure, there is no overlap between the first overlapping area and the second overlapping area.
  • the cross-sectional shape of the green film layer perpendicular to the carrier layer is a rounded rectangle; the red film layer overlaps part of the green film layer
  • the part of the blue film layer is convex to the side away from the green film layer; the part of the blue film layer that overlaps part of the green film layer is convex to the side away from the carrier layer, and the blue film layer
  • the overlapping part of the film layer and the red film layer of the repeating unit adjacent to the film layer protrudes toward the side away from the carrier layer.
  • the edges on both sides of the blue film layer are convex and concave in the middle;
  • the height of the overlapping portion gradually decreases in the direction away from the green film layer.
  • the red film layer and the green film layer are formed at the first overlap region formed by overlapping the red film layer and a portion of the green film layer
  • the total thickness of the stack is respectively greater than the thickness of the middle region of the red film layer and the thickness of the middle region of the green film layer, and the first overlap region formed by overlapping the red film layer and part of the green film layer
  • the thickness of the red film layer is smaller than the thickness of the middle region of the red film layer.
  • the blue film layer and the green film layer at the second overlap region formed by overlapping the blue film layer and a portion of the green film layer The total thickness of the film layer stack is respectively greater than the thickness of the middle region of the blue film layer and the thickness of the middle region of the green film layer, and the second layer formed by overlapping the blue film layer and part of the green film layer
  • the thickness of the blue film layer at the two overlapping regions is smaller than the thickness of the middle region of the blue film layer.
  • the surface of the blue film layer away from the carrier layer is recessed toward the carrier layer, and the blue film layer is positioned on the carrier layer.
  • the projection is a rectangle with rounded corners, and the thickness of the peripheral edge area of the blue film layer is smaller than the thickness of the middle area of the blue film layer.
  • the surface of the green film layer away from the carrier layer is convex away from the carrier layer, and the orthographic projection of the green film layer on the carrier layer It is a rectangle with rounded corners, and the thickness of the peripheral edge area of the green film layer is smaller than the thickness of the middle area of the green film layer.
  • the orthographic projection of the red film layer on the carrier layer is a rounded rectangle, and the thickness of the peripheral edge area of the red film layer is smaller than that of the red film layer.
  • At least one embodiment of the present disclosure further provides a display substrate, the display substrate comprising: a base substrate; a light-emitting element and a color filter layer arranged on the base substrate are sequentially stacked; wherein, the color filter layer includes: The first color film layer and the second color film layer of the light-emitting element on the side away from the base substrate, the second color film layer partially covering the first color film layer, and the first color film layer The adhesion of the film layer is greater than the adhesion of the second color film layer.
  • the display substrate provided by at least one embodiment of the present disclosure further includes a third color film layer, wherein the third color film layer partially covers the first color film layer, and the second color film layer partially covers the Covering the third color film layer; the adhesion of the third color film layer is greater than the adhesion of the second color film layer and less than the adhesion of the first color film layer.
  • a display substrate provided by at least one embodiment of the present disclosure includes a display area and a peripheral area surrounding the display area, wherein the first color film layer, the second color film layer, and the third color film layer
  • the color film layer is provided in the display area
  • the peripheral area is provided with a black matrix
  • the black matrix includes a first sublayer and a second sublayer that are stacked, the first sublayer and the first color film Layer
  • one of the second color film layer and the third color film layer is set in the same layer and with the same material
  • the second sub-layer is the same as the first color film layer and the second color film layer It is arranged in the same layer and with the same material as the other of the third color film layers.
  • a display substrate provided by at least one embodiment of the present disclosure includes a display area and a peripheral area surrounding the display area, wherein the first color film layer, the second color film layer, and the third color film layer
  • the film layer is arranged in the display area, the peripheral area is arranged with a black matrix, and the black matrix includes a first sublayer, a second sublayer, and a third sublayer that are stacked, the first sublayer and the
  • the first color film layer is arranged in the same layer, the second sublayer and the second color film layer are arranged in the same layer, and the third sublayer and the third color film layer are arranged in the same layer.
  • the display area includes a plurality of pixel units, and each pixel unit includes the first color film layer, the second color film layer, and the The third color film layer, in each of the pixel units, the first color film layer is located between the second color film layer and the third color film layer, and the first color film layer and the The second color film layer is at least partially non-overlapping, the first color film layer and the third color film layer are at least partially non-overlapping, and the second color film layer and the third color film layer are completely Without overlapping, the second color film layer of at least one pixel unit partially covers the third color film layer of the adjacent pixel unit.
  • the second color film layer partially covers the first color film layer to form a first overlap area
  • the third color film layer partially covers the first color film layer to form a second overlap area, and both the first overlap area and the second overlap area have a light-shielding effect.
  • the first color film layer, the second color film layer, and the third color film layer are arranged in an array;
  • the pattern of the black matrix is ring-shaped.
  • the display substrate provided by at least one embodiment of the present disclosure further includes a filling material and a cover plate disposed on a side of the color filter layer away from the base substrate.
  • the material of the base substrate is a silicon-based material.
  • At least one embodiment of the present disclosure provides a method for preparing a color film layer, the color film layer includes a plurality of repeating units, and forming each repeating unit includes: forming a first color film layer; and forming the first color film After layering, a second color film layer partially covering the first color film layer is formed; wherein the adhesion of the first color film layer is greater than that of the second color film layer; a plurality of the The first color film layers of the repeating unit are formed in the same patterning process, the second color film layers of the multiple repeating units are formed in the same patterning process, and the third color film layers of the multiple repeating units are formed in the same patterning process.
  • the color film layer is formed in the same patterning process.
  • the air permeability of the second color film layer is greater than the air permeability of the first color film layer.
  • the preparation method provided by at least one embodiment of the present disclosure further includes: after forming the first color film layer and before forming the second color film layer, forming a third color film layer, wherein the first color film layer is formed.
  • a three-color film layer partially covers the first color film layer, and the second color film layer partially covers the third color film layer; the adhesion of the third color film layer is greater than that of the second color film layer The adhesiveness is less than that of the first color film layer.
  • the air permeability of the third color film layer is greater than the air permeability of the first color film layer and less than the air permeability of the second color film layer.
  • the first color film layer is a green film layer
  • the second color film layer is a blue film layer
  • the third color film layer is a red film layer. ⁇ Film layer.
  • the material of the first color film layer includes a base material and a first color material
  • the material of the second color film layer includes the base material and a second color film.
  • Color material the material of the third color film layer includes the base material and a third color material.
  • the matrix material includes propylene glycol monomethyl ether ester, 3-methoxybutyl acetate and acrylic resin;
  • the first color material includes C 32 Cl 16 CuN 8 , C 16 H 11 N 5 O 4 and auxiliary green pigments;
  • the second color material includes 2-butanone, phthalocyanine blue and auxiliary blue pigment;
  • the third color material includes 2-butanone , C 28 H 16 N 2 O 4 , C 16 H 9 N 5 O 6 and auxiliary red pigments.
  • the material of the first color film layer includes 50 wt% to 60 wt% of propylene glycol monomethyl ether ester, and 20 wt% to 25 wt% 3-methoxybutyl acetate, 1wt%-10wt% acrylic resin, 5wt%-11wt % C 32 Cl 16 CuN 8 , 3wt%-10wt% C 16 H 11 N 5 O 4 , 1wt % ⁇ 10wt% of auxiliary green pigment;
  • the material of the second color film layer includes 60wt% ⁇ 75wt% of propylene glycol monomethyl ether ester, 9wt% ⁇ 14wt% of 3-methoxybutyl acetate, 5wt% %-10wt% acrylic resin, 0.05wt%-0.5wt% 2-butanone, 3wt%-10wt% phthalocyanine blue, 1wt%-10wt% auxiliary blue pigment; and the third color
  • the viscosity of the material of the first color film layer is 8.1 mPa ⁇ s to 9.0 mPa ⁇ s
  • the viscosity of the material of the second color film layer is 7.5.
  • the viscosity of the material of the third color film layer is 4 mPa ⁇ s to 4.6 mPa ⁇ s.
  • the viscosity of the material of the first color film layer is 8.4 mPa ⁇ s
  • the viscosity of the material of the second color film layer is 7.8 mPa ⁇ s
  • the viscosity of the material of the third color film layer is 4.4 mPa ⁇ s.
  • the areas of the first color film layer, the second color film layer, and the third color film layer are all less than 20 ⁇ m 2 ;
  • the preparation temperature of the film layer, the second color film layer and the third color film layer is less than 90°C.
  • a spin coating process is used to form a first color film, a second color film, and a third color film, and then the first color film and the second color film are respectively processed.
  • the film and the third color film are subjected to a patterning process to form the first color film layer, the second color film layer, and the third color film layer.
  • At least one embodiment of the present disclosure further provides a method for preparing a display substrate, the preparation method includes: providing a base substrate; forming a light-emitting element on the base substrate; The preparation method forms a color film layer on the side of the light-emitting element away from the base substrate.
  • the preparation method provided by at least one embodiment of the present disclosure further includes forming a passivation layer on the side of the light-emitting element away from the base substrate before forming the color filter layer; After that, the method further includes sequentially forming a filling material and a cover plate on the side of the color filter layer away from the base substrate.
  • the material of the base substrate is a silicon-based material.
  • Figure 1 is a schematic diagram of a cross-sectional structure of a silicon-based OLED microdisplay
  • FIG. 2 is a flowchart of a method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure
  • 3A to 3B are process diagrams of a method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure
  • FIG. 4 is a flowchart of another method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure
  • 5A to 5C are process diagrams of another method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure
  • 6A is a schematic diagram of a cross-sectional structure of a display substrate provided by an embodiment of the present disclosure
  • 6B is an electron microscope diagram of a cross-sectional structure of a color filter layer included in a display substrate according to an embodiment of the present disclosure
  • FIG. 7 is a flowchart of a method for manufacturing a display substrate according to an embodiment of the present disclosure.
  • 8A to 8E are process diagrams of a method for manufacturing a display substrate according to an embodiment of the present disclosure.
  • FIG. 9A is a schematic diagram of a cross-sectional structure of a display substrate provided by an embodiment of the present disclosure.
  • 9B is a schematic diagram of a cross-sectional structure of still another display substrate provided by an embodiment of the present disclosure.
  • 10A is a schematic diagram of a cross-sectional structure of another display substrate provided by an embodiment of the present disclosure.
  • FIG. 10B is a schematic cross-sectional view of still another display substrate provided by an embodiment of the present disclosure.
  • FIG. 11 is a schematic partial cross-sectional view of still another display substrate provided by an embodiment of the present disclosure.
  • FIG. 12A is a schematic diagram of a planar structure of a display substrate provided by an embodiment of the present disclosure.
  • FIG. 12B is a schematic diagram of a cross-sectional structure of the display substrate in FIG. 12A;
  • FIG. 13 is a schematic diagram of area division of a display substrate provided by an embodiment of the present disclosure.
  • FIG. 14 is a schematic cross-sectional view of a display substrate provided by an embodiment of the disclosure.
  • Silicon-based organic light-emitting diode (OLED) micro-displays have a wide range of applications in the display field because of their high integration, small size, ultra-high contrast, and ultra-high PPI display.
  • Colored silicon-based OLED microdisplays are generally thin-film encapsulated immediately after the silicon-based OLED microdisplay is prepared, and then the color filter is prepared, that is, the color filter is directly formed on the packaged silicon-based OLED microdisplay .
  • FIG. 1 is a schematic diagram of a cross-sectional structure of a colored silicon-based OLED microdisplay.
  • a silicon-based substrate 1 is provided with a light-emitting layer that emits white light and an auxiliary functional layer 3 (for example, a hole injection layer, a hole transport layer, an electron transport layer and/or an electron injection layer).
  • auxiliary functional layer 3 for example, a hole injection layer, a hole transport layer, an electron transport layer and/or an electron injection layer.
  • Layer spacers 2 separating pixels, thin-film encapsulation layer 4 arranged on the light-emitting layer and functional layer 3, color filters 5 arranged on the thin-film encapsulation layer 4, arranged on the color filters 5
  • the glass cover plate 7 is used to bond the silicon-based substrate 1 and the curing glue 6 of the glass cover plate 7.
  • the color filter 5 Since the color filter 5 is formed on the silicon-based OLED micro-display, a lower temperature ( ⁇ 90° C.) needs to be used in the process of manufacturing the color filter 5, otherwise it will have an adverse effect on the silicon-based OLED micro-display.
  • the process for preparing large-size color filters 5 under high temperature conditions is relatively mature, and the process for preparing color filters 5 with an area of a few square microns and a thickness of a few microns under the condition of a process temperature of less than 90°C is still not enough. It is not very mature, and when the color filter 5 is prepared at a lower temperature, the problem of poor adhesion between the color filter 5 and the glass cover 7 is likely to occur, and the thickness of the color filter 5 may also be uneven. And in the subsequent display process, the moiré is serious and other problems.
  • At least one embodiment of the present disclosure provides a method for preparing a color film layer, the color film layer includes a plurality of repeating units, and forming each repeating unit includes: forming a first color film layer; and after forming the first color film layer, Forming a second color film layer partially covering the first color film layer; wherein the adhesion of the first color film layer is greater than that of the second color film layer; the first color of the plurality of repeating units
  • the film layers are formed in the same patterning process, the second color film layers of the multiple repeating units are formed in the same patterning process, and the third color film layers of the multiple repeating units are formed in the same patterning process Formed, the color filter layer prepared by this method can reduce the risk of peeling of the color filter layer from the carrier layer.
  • the adhesion of the first color film layer is greater than that of the second color film layer, which is relative to the same carrier layer, that is, the first color film layer and the second color film layer are located on the same carrier layer.
  • the adhesion between the first color film layer and the carrier layer is greater than the adhesion between the second color film layer and the carrier layer.
  • the first color film layer with high adhesion is formed first, and the second color film layer with low adhesion is formed later, and the second color film layer with low adhesion is partially covered on the first color with high adhesion. On the film layer, this can reduce the contact area between the second color film layer with low adhesion and the carrier layer.
  • the first color film layer and the second color film layer have similar properties. The adhesion force between the first color film layer and the second color film layer is greater than the adhesion force between the second color film layer and the carrier layer.
  • the second color film layer partially covers the first color film layer to reduce the overall occurrence of the first color film layer and the second color film layer from the carrier layer Possibility of peeling.
  • the overall distance of the first color film layer and the second color film layer away from the carrier layer can be reduced.
  • the content of surface bubbles can improve the uniformity of the film thickness of the entire first color film layer and the second color film layer at the position where the two overlap.
  • FIG. 2 is a flowchart of a method for preparing a color film layer according to an embodiment of the present disclosure.
  • the color film layer includes multiple repeating units, and the preparation method of each repeating unit includes the following steps:
  • Step S11 forming a first color film layer.
  • Step S12 after forming the first color film layer, forming a second color film layer partially covering the first color film layer, wherein the adhesion of the first color film layer is greater than that of the second color film layer.
  • the first color film layers of multiple repeating units are formed in the same patterning process
  • the second color film layers of multiple repeating units are formed in the same patterning process
  • the third color film layers of multiple repeating units are formed in the same patterning process. Formed in the process.
  • the second color film layer that partially covers the first color film layer means that when the color film layer is used in a display device, there is only a part of the second color film layer in each pixel unit. Covering the first color film layer, and the part of the second color film layer continuously covers the surface of one side of the first color film layer, instead of the second color film layer covering all the first color film layer, Nor is the second color film layer covering the first color film layer at intervals.
  • adhesiveness is also called adhesiveness or tackiness, which refers to the force of bonding when two or more objects are in contact with each other.
  • the adhesiveness of the first color film layer is greater than that of the second color film layer.
  • Attachment means that when the first color film layer and the carrier layer (for example, the cathode of the light-emitting element mentioned later) are in contact with each other, the combined force is greater than that of the second color film layer and the carrier layer (for example, the light-emitting element mentioned later).
  • the cathode is in contact with each other, it means that the first color film layer is less likely to peel off the carrier layer than the second color film layer.
  • the air permeability of the second color film layer is greater than the air permeability of the first color film layer. Since the adhesion of the second color film layer is less than that of the first color film layer, in the process of forming the second color film layer, the fluidity of the material of the second color film layer is better, and the second color film layer is finally formed. The air permeability of the color film layer is also better.
  • the above-mentioned air permeability refers to the permeability of gas to the first color film layer or the permeability to the second color film layer.
  • the first color film layer and the second color film layer are both microporous and breathable films.
  • the air permeability of the first color film layer per minute per square meter is 10 ml to 300 ml; the air permeability of the second color film layer per minute per square meter is 500 ml to 1000 ml.
  • FIGS. 3A to 3B are process diagrams of a method for preparing each repeating unit of a color filter layer according to an embodiment of the present disclosure.
  • a first color film layer 201 spaced apart from each other is formed on the carrier layer 100.
  • the distance between any two adjacent first color film layers 201 is equal.
  • the distance between two adjacent first color film layers 201 may also be unequal, which is not limited here.
  • a second color film layer 202 is formed between any two adjacent first color film layers 201, and the second color film layer 202 is at the edge of the boundary with the first color film layer 201 Cover the two adjacent first color film layers 201.
  • the first color film layer 201 and the second color film layer 202 constitute the color film layer 200.
  • the first color film layer 201 with higher adhesion is formed first
  • the second color film layer 202 with lower adhesion is formed later
  • the second color film layer 202 with lower adhesion is formed later.
  • the film layer 202 partially covers the first color film layer 201 with high adhesion, so that the contact area between the second color film layer 202 with low adhesion and the carrier layer 100 can be reduced.
  • the base material of the first color film layer 201 and the base material of the second color film layer 202 are approximately the same, so that the adhesion between the first color film layer 201 and the second color film layer 202 is greater than that between the second color film layer 202 and the second color film layer 202.
  • the base materials of the first color film layer 201 and the second color film layer 202 may both include propylene glycol monomethyl ether ester, 3-methoxybutyl acetate and acrylic resin, so that it is compatible with the second color film layer 202.
  • the second color film layer 202 partially covering the first color film layer 201 can reduce the overall separation of the first color film layer 201 and the second color film layer 202 from the carrier layer 100. Possibility of peeling.
  • the second color film layer 202 has low adhesion and good fluidity, in the process of forming the second color film layer 202, the overall weight of the first color film layer 201 and the second color film layer 202 can be reduced.
  • the content of air bubbles on the surface away from the carrier layer 100 can improve the uniformity of the film thickness of the entire first color film layer 201 and the second color film layer 202 at the position where the two overlap.
  • the surface of the second color film layer 202 is flat at the position where the second color film layer 202 covers the first color film layer 201.
  • BM black matrix
  • the integration of the silicon-based OLED micro-display is improved, from the perspective of industrialization, it will affect the qualification rate of the final product.
  • the silicon-based OLED microdisplay will be scrapped, thereby increasing the production cost.
  • one edge of the second color film layer 202 overlaps with the edge of the adjacent first color film layer 201, such that The overlapping position of the second color film layer 202 and the first color film layer 201 can block the light from passing through, which can play a role similar to the black matrix, thereby solving the problem caused by the lack of the black matrix and avoiding the problem.
  • the two edges of the second color film layer 202 overlap with the edges of the two adjacent first color film layers 201 respectively, that is, the second One edge of the color film layer 202 covers the first color film layer 201 included in the pixel unit where it is located, so that the edges of the two sub-pixel units in a pixel unit overlap, so as to block light from passing through, and play a Similar to the role of the black matrix.
  • the other edge of the second color film layer 202 covers the first color film layer 201 included in the pixel unit adjacent to the pixel unit in which it is located, so that the edges of two adjacent pixel units can be overlapped, which can block The light passes through and acts like a black matrix.
  • FIG. 4 is a flowchart of another method for preparing each repeating unit of a color film layer provided by an embodiment of the present disclosure. As shown in Fig. 4, the preparation method of the color film layer includes the following steps:
  • Step S21 forming a first color film layer.
  • Step S22 forming a third color film layer partially covering the first color film layer, wherein the adhesion of the third color film layer is lower than that of the first color film layer.
  • Step S23 forming a second color film layer partially covering the first color film layer and a second color film layer partially covering the third color film layer, wherein the adhesion of the second color film layer is less than that of the first color film layer, The adhesion of the second color film layer is less than the adhesion of the third color film layer.
  • the adhesion of the second color film layer is less than that of the third color film layer, which is also relative to the same carrier layer, that is, the second color film layer and the third color film layer are located on the same carrier layer.
  • the adhesion between the second color film layer and the carrier layer is less than the adhesion between the third color film layer and the carrier layer.
  • the manufacturing method shown in FIG. 4 is different from the manufacturing method shown in FIG. 2 in that after forming the first color film layer and before forming the second color film layer, it further includes forming a third color film layer.
  • the third color film layer partially covers the first color film layer, and the second color film layer partially covers the third color film layer; the adhesion of the third color film layer is greater than that of the second color film layer and smaller than that of the first color film layer. Adhesion of the color film.
  • the third color film layer partially covering the first color film layer means that when the color film layer is used in a display device, in each pixel unit, only a part of the third color film layer Covered on the first color film layer, and the part of the third color film layer is continuously covered on the surface of one side of the first color film layer, instead of the third color film layer being completely covered on the first color film layer , Nor is the third color film layer covering the first color film layer at intervals.
  • the second color film layer partially covering the first color film layer and the second color film layer partially covering the third color film layer means that when the color film layer is used in a display device, in each pixel unit , Only a part of the second color film layer is covered on the first color film layer, instead of the second color film layer being completely covered on the first color film layer, and this part of the second color film layer continuously covers the first color film layer.
  • the second color film layer does not cover the first color film layer at intervals; only another part of the second color film layer covers the third color film layer, and the other part
  • the second color film layer continuously covers the surface of the third color film layer on the side close to the first color film layer, instead of the second color film layer covering all of the third color film layer, nor the second color film layer.
  • the color film layer covers the third color film layer at intervals.
  • the first color film layer and the third color film layer are separated from each other, and the second color film layer is formed on the first color film layer and the third color film layer.
  • one edge of the second color film layer overlaps with the edge of the adjacent first color film layer, and the other edge of the second color film layer overlaps with the adjacent third color The edges of the film overlap.
  • FIGS. 5A to 5C are process diagrams of another method for preparing each repeating unit of a color film layer provided by an embodiment of the present disclosure.
  • a first color film layer 201 spaced apart from each other is formed on the carrier layer 100.
  • the distance between any two adjacent first color film layers 201 is equal. According to different designs, the distance between two adjacent first color film layers 201 may also be unequal, which is not limited here.
  • a third color film layer 203 is formed between any two adjacent first color film layers 201, and a certain gap is still reserved between any two adjacent first color film layers 201.
  • a second color film layer is subsequently formed.
  • the third color film layer 203 covers the adjacent first color film layer 201 at the edge of the boundary with the first color film layer 201.
  • the third color film layer 203 partially covering the first color film layer 201 can reduce the risk of the third color film layer 203 and the first color film layer 201 being peeled off the carrier layer 100. For the reason, please refer to the relevant description above. , I won’t repeat it here.
  • the second color film layer 202 is formed on the first color film layer 201 included in one pixel unit and the pixels adjacent to the one pixel unit.
  • the second color film layer 202 covers the adjacent first color film layer 201 at the edge of the boundary with the first color film layer 201, and the second color film layer 202 is at the edge boundary with the third color film layer 203 Cover the third color film layer 203 adjacent thereto.
  • the adhesion of the second color film layer 202 is less than that of the first color film layer 201, and the adhesion of the second color film layer 202 is less than the adhesion of the third color film layer 203.
  • the second color film layer 202 with the least adhesiveness partially covers the first color film layer 201 with the highest adhesiveness on both sides and the first color film layer 201 with the adhesion between the first color film layer 201 and the second color film layer 202.
  • the three-color film layer 203 can reduce the contact area between the second color film layer 202 and the carrier layer 100 compared with the case where the second color film layer 202 is completely covered on the carrier layer 100.
  • the base material of the first color film layer 201, the base material of the second color film layer 202, and the base material of the third color film layer 203 are approximately the same, so that the adhesion between the second color film layer 202 and the first color film layer 201
  • the adhesion force is greater than the adhesion force between the second color film layer 202 and the carrier layer 100, and the adhesion force between the second color film layer 202 and the third color film layer 203 is greater than the adhesion force between the second color film layer 202 and the carrier layer 100 Adhesion between.
  • the base materials of the first color film layer 201, the second color film layer 202, and the third color film layer 203 all include propylene glycol monomethyl ether ester, 3-methoxybutyl acetate, and acrylic resin, such that Compared with the case where the second color film layer 202 does not cover the first color film layer 201 and the third color film layer 203 at all, the second color film layer 202 partially covers the first color film layer 201 and partially covers the third color film layer 203 It is possible to reduce the possibility that the whole of the first color film layer 201, the second color film layer 202, and the third color film layer 203 will peel off from the carrier layer 100.
  • the second color film layer 202 due to the low adhesion of the second color film layer 202, its fluidity is the best.
  • the first color film layer 201, the second color film layer 202 and the second color film layer 202 can be reduced.
  • the content of air bubbles on the surface of the three-color film layer 203 far away from the carrier layer 100 as a whole can be increased in any two of the first color film layer 201, the second color film layer 202, and the third color film layer 203.
  • the uniformity of the film thickness at the overlapping position As shown in FIG. 5C, at a position where the second color film layer 202 overlaps the first color film layer 201, the surface of the second color film layer 202 is flat. At the position where the second color film layer 202 overlaps the third color film layer 203, the surface of the second color film layer 202 is also flat.
  • the color film layer shown in FIG. 5C when the color film layer shown in FIG. 5C is used in a display device, in a pixel unit, one edge of the second color film layer 202 overlaps with the edge of the adjacent first color film layer 201, The other edge of the two-color film layer 202 overlaps with the edge of the adjacent third-color film layer 203, so that at the position where the second-color film layer 202 and the first-color film layer 201 overlap, and the second color
  • the overlapping positions of the film layer 202 and the third color film layer 203 can block light from passing through, which can act like a black matrix, thereby solving the problem caused by the lack of a black matrix and eliminating the need for preparing a black matrix.
  • the air permeability of the third color film layer 203 is greater than the air permeability of the first color film layer 201 and less than the air permeability of the second color film layer 202. Since the adhesion of the second color film layer 202 is smaller than that of the first color film layer 201 and the third color film layer 203, during the process of forming the second color film layer 202, the second color film layer 202 has The fluidity of the material is the best, and the air permeability of the finally formed second color film layer 202 is also the best.
  • the first color film layer 201, the second color film layer 202, and the third color film layer 203 are all microporous and breathable films.
  • the air permeability of the first color film layer 201 per minute per square meter is 10 ml to 300 ml; the air permeability of the third color film layer 202 per minute per square meter is 300 ml to 500 ml;
  • the air permeability of the color film layer is 500ml ⁇ 1000ml.
  • the first color film layer 201 is a green film layer
  • the second color film layer 202 is a blue film layer
  • the third color film layer 203 is a red film layer.
  • the material of the first color film layer 201 includes a base material and a first color material
  • the material of the second color film layer 202 includes a base material and a second color material
  • the material of the third color film layer 203 includes a base material. Material and third color material.
  • the matrix material includes propylene glycol monomethyl ether ester, 3-methoxybutyl acetate and acrylic resin;
  • the first color material includes C 32 Cl 16 CuN 8 , C 16 H 11 N 5 O 4 and auxiliary green pigments ;
  • the second color material includes 2-butanone, phthalocyanine blue and auxiliary blue pigment;
  • the third color material includes 2-butanone, C 28 H 16 N 2 O 4 , C 16 H 9 N 5 O 6 and auxiliary red pigment.
  • the material of the first color film layer 201 includes 50 wt% to 60 wt% of propylene glycol monomethyl ether ester, 20 wt% to 25 wt% of 3-methoxybutyl acetate, 1 wt% ⁇ 10wt% of acrylic resin, 5wt% to 11wt% of C 32 Cl 16 CuN 8 , 3wt% to 10wt% of C 16 H 11 N 5 O 4 , 1wt% to 10wt% of auxiliary green pigments.
  • the material of the second color film layer 202 includes 60 wt% to 75 wt% of propylene glycol monomethyl ether ester, 9 wt% to 14 wt% of 3-methoxybutyl acetate, 5 wt% ⁇ 10wt% of acrylic resin, 0.05wt% to 0.5wt% of 2-butanone, 3wt% to 10wt% of phthalocyanine blue, 1wt% to 10wt% of auxiliary blue pigment.
  • the material of the third color film layer 203 includes 60 wt% to 70 wt% of propylene glycol monomethyl ether ester, 10 wt% to 30 wt% of 3-methoxybutyl acetate, 2 wt% ⁇ 10wt% acrylic resin, 0.05wt% ⁇ 0.5wt% 2-butanone, 2wt% ⁇ 10wt% C 28 H 16 N 2 O 4 , 0.5wt% ⁇ 3wt% C 16 H 9 N 5 O 6 , 1wt% to 10wt% of auxiliary red pigments.
  • the viscosity of the material of the first color film layer 201 is 8.1mPa ⁇ s ⁇ 9.0mPa ⁇ s
  • the viscosity of the material of the second color film layer 202 is 7.5mPa ⁇ s ⁇ 8.0mPa ⁇ s
  • the third color film layer The viscosity of the 203 material is 4 mPa ⁇ s to 4.6 mPa ⁇ s.
  • the material of the first color film layer 201 includes 55 wt% of propylene glycol monomethyl ether ester, 23 wt% of 3-methoxybutyl acetate, and 5 wt% of Acrylic resin, 5wt% C 32 Cl 16 CuN 8 , 7wt% C 16 H 11 N 5 O 4 , 5wt% auxiliary green pigment.
  • the viscosity of the material of the first color film layer 201 is 8.4 mPa ⁇ s.
  • the material of the second color film layer 202 includes 68 wt% of propylene glycol monomethyl ether ester, 12 wt% of 3-methoxybutyl acetate, and 6 wt% of Acrylic resin, 0.3wt% 2-butanone, 6wt% phthalocyanine blue, 7.7% by weight auxiliary blue pigment.
  • the viscosity of the material of the second color film layer 202 is 7.8 mPa ⁇ s.
  • the material of the third color film layer 203 includes 65 wt% of propylene glycol monomethyl ether ester, 15 wt% of 3-methoxybutyl acetate, and 6 wt% of Acrylic resin, 0.3% by weight of 2-butanone, 8% by weight of C 28 H 16 N 2 O 4 , 1.7% by weight of C 16 H 9 N 5 O 6 , 4% by weight of auxiliary red pigment.
  • the viscosity of the material of the third color film layer 203 is 4.4 mPa ⁇ s.
  • the areas of the first color film layer 201, the second color film layer 202, and the third color film layer 203 provided on one carrier layer are all less than 20 ⁇ m 2 , for example, 10 ⁇ m 2 to 20 ⁇ m 2 .
  • the areas of the first color film layer 201, the second color film layer 202, and the third color film layer 203 are equal or not equal.
  • the areas of the first color film layer 201, the second color film layer 202, and the third color film layer 203 may all be 10 ⁇ m 2 , 15 ⁇ m 2 or 20 ⁇ m 2 .
  • the temperature used when preparing the first color film layer 201, the second color film layer 202, and the third color film layer 203 are all less than 90°C, for example, the temperature is 10°C, 20°C, 25°C, 30°C, 35°C, 40°C, 45°C, 60°C, 65°C, 70°C, 85°C or 90°C etc.
  • the preparation process of the first color film layer 201, the second color film layer 202, and the third color film layer 203 includes: forming a first color film, a second color film, and a third color film by a spin coating process, and then separately The first color film, the second color film, and the third color film are patterned to form the first color film layer 201, the second color film layer 202, and the third color film layer 203.
  • FIG. 6A is a schematic diagram of a cross-sectional structure of a display substrate provided by an embodiment of the present disclosure.
  • the display substrate includes a carrier layer 100 and a plurality of repeating units 108.
  • Each repeating unit 108 includes a green film layer G, a red film layer R, and a blue film layer B.
  • the green film layer G, the red film layer The layer R and the blue film layer B are disposed on the carrier layer 100 and are in direct contact with the first surface of the carrier layer 100.
  • 6B is an electron microscope diagram of a cross-sectional structure of a color filter layer included in a display substrate provided by an embodiment of the present disclosure. As shown in FIGS.
  • the color film layer includes a green film layer G, a red film layer R and a blue film layer B.
  • the green film layer G, the red film layer R and the blue film layer B are arranged on the carrier layer 100 And it is in direct contact with the first surface of the carrier layer 100.
  • the red film layer R is arranged on the first side of the green film layer G
  • the blue film layer B is arranged on the second side of the green film layer G opposite to the first side, that is, the green film layer G is arranged between the red film layer R and the blue film layer B; the red film layer R and the blue film layer At least one of the layers B covers part of the green film layer G; at least part of the green film layer G does not overlap with the red film layer R and the blue film layer B, so as to realize the green film layer G, the red film layer R and the blue film layer B respectively allows part of the green light, red light and blue light to pass through so as to be subsequently mixed into white light.
  • the adhesion of the green film layer G is greater than the adhesion of the red film layer R and the adhesion of the blue film layer B.
  • the green film layer G is formed at the bottom layer, and the red film layer R and the blue film layer B respectively cover part of the green film layer G. This can enhance the gap between the red film layer R and the blue film layer B and the carrier layer 100 Adhesion.
  • the adhesion of the green film layer G is greater than the adhesion of the red film layer R and the adhesion of the blue film layer B, and is relative to the same carrier layer 100, that is, the green film layer G, The red film layer R and the blue film layer B are located on the same carrier layer 100.
  • the adhesion between the green film layer G and the carrier layer 100 is greater than the adhesion between the red film layer R and the carrier layer 100, and is greater than The adhesion between the blue film layer B and the carrier layer 100.
  • the green film layer G with high adhesion is formed first, the red film layer R with the second highest adhesion is formed later, and the blue film layer B with the least adhesion is formed last.
  • the red film layer R is partially covered on the green film layer G, so that the contact area between the red film layer R with low adhesion and the carrier layer can be reduced.
  • the blue film layer B is partially covered on the green film layer G, so that the contact area between the blue film layer B with low adhesion and the carrier layer can be reduced.
  • the properties of the green film layer G, the red film layer R and the blue film layer B are similar, the adhesion between the green film layer G and the red film layer R, and the adhesion between the green film layer G and the blue film layer B
  • the adhesion force is greater than the adhesive force between the red film layer R or the blue film layer B and the carrier layer 100.
  • the red film layer R or the blue film layer B partially covering the green film layer G can reduce the overall peeling of the red film layer R and the green film layer G or the whole blue film layer B and the green film layer G from the carrier layer 100 possibility.
  • the red film layer R and the blue film layer B have low adhesion and good fluidity, in the process of forming the red film layer R or the blue film layer B, the green film layer G and the red film layer can be reduced.
  • the whole of R or the whole of the green film G and the blue film B is far away from the content of the surface air bubbles of the carrier layer 100, so as to increase the whole of the green film G and the red film R or the green film G and the blue film.
  • each repeating unit (only one repeating unit is shown in FIG. 6B) includes a green film layer G, a red film layer R, and a blue film layer B.
  • the green film layer G is located on the red film layer.
  • red film layer R and blue film layer The layer B does not overlap at all, and the blue film layer B of at least one repeating unit partially covers the red film layer R of the adjacent repeating unit.
  • the red film layer R has an overlapping area, from which no light can pass through it can also play a role similar to a black matrix.
  • the red film layer R and part of the green film layer G overlap to form a first overlap region; the blue film layer B and part of the green film layer G overlap To form a second overlapping area; no light is transmitted from the first overlapping area and the second overlapping area, the first overlapping area and the second overlapping area can act like a black matrix, At the same time, it can distinguish two subunits in a repeating unit.
  • the first overlap area and the second overlap area account for 5%-20% of the total area of the green film layer G, respectively. That is, 10%-40% of the surface area of the green film layer G is covered by other color films with poor adhesion, and 60%-90% of the surface area of the green film layer G is exposed to allow green light to pass through.
  • the first overlap area and the second overlap area account for 10% of the total area of the green film G, respectively. In this way, 80% of the surface area of the green film G is exposed to allow the green light to pass through.
  • the cross-sectional shape of the green film layer G perpendicular to the carrier layer 100 is a rounded rectangle; the portion of the red film layer R overlapping with part of the green film layer G is facing away from the green film layer G One side is convex; the part of the blue film layer B that overlaps the part of the green film layer G is convex to the side away from the carrier layer, and the red film layer of the blue film layer B and the adjacent repeating unit The overlapping part of R protrudes toward the side away from the bearing layer.
  • the edges on both sides of the blue film layer B are convex and concave in the middle; with respect to the carrier layer 100, the red film layer R moves away from the green film layer G from where it overlaps with the green film layer G.
  • the height gradually decreases in the direction.
  • the height here refers to the surface of the carrier layer 100 used to form the green film layer, the red film layer and the blue film layer. In the part where the red film layer and the green film layer overlap, although the thickness of the red film layer is relatively small , But due to the presence of the green film layer below, compared to the middle area of the red film layer, the overall height of the overlapping part of the red film layer and the green film layer is higher than other areas of the red film layer.
  • the surface of the red film will form a relatively gentle slope.
  • An overlapping area is inclined to the opposite side edge, that is, along the direction from the blue film layer to the red film layer, the surface of the red film layer away from the carrier layer 100 forms a slowly descending inclined surface.
  • the surface of the blue film layer since at least two opposite sides overlap with other color film layers, the surface of the blue film layer may be a surface descending from the overlapped two sides to the middle area respectively.
  • the thickness of the overlap area between the blue film layer and the red film layer is approximately equal to the thickness of the second overlap area formed by the overlap of the blue film layer and the green film layer, and the blue film layer overlaps the other film layers.
  • the two sides are roughly symmetrical, and the lowest point of the height of the blue film layer relative to the surface of the carrier layer is approximately in the center area of the blue film layer.
  • the total thickness of the red film layer R and the green film layer G at the first overlap area formed by the overlap of the red film layer R and part of the green film layer G is larger than the middle of the red film layer R.
  • the thickness of the region and the thickness of the middle region of the green film layer G, and the thickness of the red film layer R at the first overlapping region formed by overlapping the red film layer R and part of the green film layer G is smaller than the thickness of the middle region of the red film layer R.
  • the total thickness of the blue film layer B and the green film layer G at the second overlapping area formed by the overlap of the blue film layer B and a part of the green film layer G is larger than that of the blue film layer.
  • the thickness of the middle area of layer B and the thickness of the middle area of green film G, and the thickness of blue film B at the second overlapping area formed by overlapping blue film B and part of green film G is smaller than that of blue film The thickness of the middle area of B.
  • the surface of the blue film layer B away from the carrier layer 100 is recessed toward the carrier layer, the orthographic projection of the blue film layer B on the carrier layer 100 is a rounded rectangle, and the thickness of the peripheral edge area of the blue film layer is smaller than that of the blue film layer.
  • the thickness of the middle area of the film For example, on a plane parallel to the first surface of the carrier layer 100, the direction from the blue film layer to the red film layer in a repeating unit is the first direction, and the second direction is the direction perpendicular to the first direction. In one direction, the two sides of the blue film layer are directly adjacent to the red film layer and the green film layer. In the second direction, the two sides of the blue film layer directly adjacent to each other are the red film layer and the green film layer. , Then the edge areas of the four sides of the blue film layer overlap with other color film layers.
  • the surface of the green film layer G away from the carrier layer 100 is convex away from the carrier layer, the orthographic projection of the green film layer G on the carrier layer 100 is a rounded rectangle, and the thickness of the peripheral edge area of the green film layer G is smaller than that of the green film layer G The thickness of the middle area.
  • the orthographic projection of the red film layer R on the carrier layer 100 is a rectangle with rounded corners, the thickness of the peripheral edge area of the red film layer R is less than the thickness of the middle area of the red film layer R, and in each repeating unit, along the blue From the film layer B to the red film layer R, the thickness of the red film layer R first increases and then decreases.
  • the display substrate may be an organic light emitting diode display substrate
  • the carrying layer may be an encapsulation layer for encapsulating the organic light emitting diode, or may be a base substrate.
  • the display substrate can also be other types of display substrates
  • the carrier layer can also be other film layers, such as a protective layer, a touch control layer, an optical layer, and the like.
  • FIG. 7 is a flowchart of a manufacturing method of a display substrate provided by an embodiment of the present disclosure. As shown in FIG. 7, the manufacturing method includes the following steps:
  • Step S31 Provide a base substrate
  • Step S32 forming a light-emitting element on the base substrate
  • Step S33 forming a color filter layer on the side of the light-emitting element away from the base substrate.
  • the method for preparing the color filter layer includes: forming a first color film layer; and after forming the first color film layer, forming a partial covering of the first color film layer.
  • the second color film layer of the color film layer, the adhesion of the first color film layer is greater than the adhesion of the second color film layer.
  • the properties of the color film layer including the first color film layer and the second color film layer please refer to the relevant description in the above, and will not be repeated here.
  • the preparation method of the display substrate further includes forming a passivation layer and an encapsulation layer on the side of the light-emitting element away from the base substrate to reduce or avoid the adverse effects of water and oxygen on the performance of the light-emitting element.
  • the preparation method of the display substrate further includes sequentially forming a filling material and a cover plate on the side of the color filter layer away from the base substrate.
  • FIGS. 8A to 8E are process diagrams of a method for preparing a display substrate 300 according to an embodiment of the present disclosure.
  • the color film layer includes a first color film layer, a second color film layer, and a third color film layer as Examples to illustrate.
  • a base substrate 301 is provided, and the material of the base substrate 301 is a silicon-based material.
  • a light-emitting element 302 is formed on a base substrate 301.
  • the light-emitting element 302 includes an anode 3021, a light-emitting functional layer 3022, a cathode 3023, etc., which are sequentially stacked on a base substrate 301.
  • the material of the anode 3021 may be a transparent conductive material
  • the transparent conductive material includes indium tin oxide (ITO), indium zinc oxide (IZO), indium gallium oxide (IGO), gallium zinc oxide (GZO), zinc oxide (ZnO) , Indium oxide (In 2 O 3 ), aluminum oxide zinc (AZO) and carbon nanotubes.
  • the material of the cathode 3023 may include silver, magnesium, aluminum, lithium monometal or magnesium aluminum alloy (MgAl), lithium aluminum alloy (LiAl), and the like.
  • the light-emitting functional layer 3022 may include: a hole transport layer, a light-emitting layer, and an electron transport layer.
  • the light-emitting functional layer may also include a layer disposed between the cathode and the electron transport layer.
  • An organic functional layer such as an electron injection layer between the anode and the hole injection layer provided between the anode and the hole transport layer.
  • a passivation layer 303 is formed on the side of the light-emitting element 302 away from the base substrate 301 to reduce or prevent water, oxygen, etc. from adversely affecting the performance of the cathode 3023 and the light-emitting functional layer 3022.
  • the material of the passivation layer 303 includes silicon nitride or silicon oxide.
  • an encapsulation layer may be formed on the side of the passivation layer 303 away from the cathode 3023.
  • the material of the encapsulation layer may be silicon nitride (SiN x ), silicon oxide (SiO x ), acrylic resin, or the like.
  • a color film layer 304 is formed on the side of the passivation layer 303 away from the base substrate 301. It should be noted that when the encapsulation layer disposed on the side of the passivation layer away from the cathode is also included, the The color filter layer 304 is arranged on the side of the packaging layer away from the base substrate 301.
  • the color film layer 304 includes a first color film layer 3041, a second color film layer 3042 partially covering one side surface of the first color film layer 3041, and a second color film layer 3042 partially covering the first color film layer 3041.
  • the third color film layer 3043 on the other side surface of the layer 3041.
  • the second color film layer 3042 in one pixel unit partially covers the third color film layer 3043 in the pixel unit adjacent to the one pixel unit.
  • the adhesion of the third color film layer 3043 is greater than that of the second color film layer 3042 and less than that of the first color film layer 3041.
  • the materials of the first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 can be referred to the relevant description in the above-mentioned related embodiments. Go into details again.
  • a filling material 305 and a cover plate 306 are sequentially formed on the side of the color filter layer 304 away from the base substrate 301.
  • the filling material 305 is AB glue, which is a two-component mixed hardening glue, and its main components are acrylic, epoxy and polyurethane.
  • the filling material 305 mainly plays a role of bonding the color film layer 304 and the cover plate 306, as well as a role of planarization.
  • the cover plate 306 is a glass cover plate, and the material of the cover plate 306 can also be other materials, as long as the cover plate 306 can play a protective role and has a transparent property.
  • FIG. 9A is a schematic cross-sectional structure diagram of a display substrate provided by an embodiment of the present disclosure.
  • the display substrate 300 shown in FIG. 9A is illustrated by taking the color film layer 304 including the first color film layer 3041 and the second color film layer 3042 as an example.
  • the display substrate 300 includes: a base substrate 301; a light-emitting element 302 and a color filter layer 304 are sequentially stacked on the base substrate 301.
  • the color film layer 304 includes a first color film layer 3041 and a second color film layer 3042.
  • the second color film layer 3042 partially covers the first color film layer 3041.
  • the adhesion of the first color film layer 3041 is greater than Adhesion of the second color film layer 3042.
  • the light-emitting element 302 includes an anode 3021, a light-emitting functional layer 3022, and a cathode 3023 which are sequentially stacked on a base substrate 301.
  • the light-emitting functional layer 3022 may include: a hole transport layer, a light-emitting layer, and an electron transport layer.
  • the light-emitting functional layer may also include a layer disposed between the cathode and the electron transport layer.
  • Organic functional layers such as an electron injection layer and a hole injection layer provided between the anode and the hole transport layer.
  • the second color film layer 3042 with low adhesion is partially covered on the first color film layer 3041 with high adhesion, so that the second color film layer 3042 with low adhesion and the cathode 3023 of the light-emitting element can be reduced.
  • the base material of the first color film layer 3041 and the base material of the second color film layer 3042 are approximately the same, and the adhesion between the first color film layer 3041 and the second color film layer 3042 is greater than that of the second color film layer 3042 and the light emitting
  • the adhesion between the cathodes 3023 of the element 302 compared with the case where the second color film layer 3042 does not cover the first color film layer 3041 at all, the second color film layer 3042 partially covers the first color film layer 3041 to reduce There is a possibility that the whole of the first color film layer 3041 and the second color film layer 3042 may be peeled off from the cathode 3023 of the upper light-emitting element 302.
  • the adhesion of the second color film layer 3042 is small and its fluidity is good, in the process of forming the second color film layer 3042, the overall weight of the first color film layer 3041 and the second color film layer 3042 can be reduced.
  • the content of air bubbles on the surface away from the light-emitting element 302 can improve the uniformity of the film thickness of the entire first color film layer 3041 and the second color film layer 3042 at the position where the two overlap.
  • an edge of the second color film layer 3042 overlaps with the edge of the adjacent first color film layer 3041, so that the second color film layer 3042 overlaps the first color film layer 3041
  • the position can block light from passing through, so that it can play a role similar to a black matrix, thereby solving the problem of missing black matrix, and also eliminating the risk of scrapping of silicon-based OLED micro-displays caused by the preparation of black matrix.
  • the display substrate shown in FIG. 9A may also include a passivation layer (not shown) and an encapsulation layer (not shown) disposed between the light-emitting element 302 and the color film layer 304 to reduce or avoid water, oxygen, etc. It adversely affects the performance of the cathode 3023 and the light-emitting functional layer 3022.
  • the display substrate shown in FIG. 9A may further include a filling material and a cover plate sequentially arranged on the side of the color filter layer away from the base substrate.
  • the materials and properties of the passivation layer, the encapsulation layer, the filling material and the cover plate can be referred to the relevant description in the above-mentioned embodiment, which will not be repeated here.
  • FIG. 9B is a schematic cross-sectional structure diagram of still another display substrate provided by an embodiment of the present disclosure.
  • the display substrate 300 shown in FIG. 9B is illustrated by taking the color film layer 304 including the first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 as an example.
  • the display substrate 300 includes: a base substrate 301; a light-emitting element 302, a passivation layer 303, a color film layer 304, a filling material 305, and a cover plate 306 are sequentially stacked on the base substrate 301.
  • the base substrate 301 is a silicon substrate, and the materials of the other layers mentioned above can be referred to the relevant description in the above description, which will not be repeated here.
  • the color film layer 304 includes a first color film layer 3041, a second color film layer 3042 partially covering one side surface of the first color film layer 3041, and a second color film layer 3042 partially covering the first color film layer 3041.
  • the third color film layer 3043 on the other side surface of the layer 3041.
  • the second color film layer 3042 in one pixel unit partially covers the third color film layer 3043 in the adjacent pixel unit.
  • the adhesion of the third color film layer 3043 is greater than that of the second color film layer 3042 and less than that of the first color film layer 3041.
  • FIG. 10A is a schematic cross-sectional view of another display substrate provided by an embodiment of the present disclosure.
  • the display substrate 300 includes a display area 10 and a peripheral area 20 surrounding the outside of the display area 10.
  • the first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 are arranged on the display In the region 10, the peripheral region 20 is provided with a black matrix 50.
  • the black matrix 50 includes a first sublayer 501 and a second sublayer 502 which are stacked, the first sublayer 501 and the first color film layer 3041, the second color film One of the layer 3042 and the third color film layer 3043 is set in the same layer and with the same material, and the second sub-layer 502 is set with the other of the first color film layer 3041, the second color film layer 3042 and the third color film layer 3043 Same layer and same material settings.
  • the first sub-layer 501 and the second color film layer 3042 are set in the same layer and the same material
  • the second sub-layer 502 and the third color film layer 3043 are set in the same layer and the same material as an example. Illustrative.
  • the first sublayer 501 and the second sublayer 502 are stacked so that the first sublayer 501 and the second sublayer 502 are almost completely overlapped, or the first sublayer 501 and the second sublayer 502
  • the overlap rate of the sub-layer 502 is approximately 80%.
  • FIG. 10B is a schematic cross-sectional view of another display substrate provided by an embodiment of the disclosure.
  • the display substrate includes a display area 10 and a peripheral area 20 surrounding the display area 10.
  • the film layer 3041, the second color film layer 3042, and the third color film layer 3043 are provided in the display area 10, and the peripheral area 20 is provided with a black matrix 50.
  • the black matrix 50 includes a first sub-layer 501 and a second sub-layer 502 that are stacked.
  • the third sublayer 503, the first sublayer 501 and the first color film layer 3041 are arranged in the same layer
  • the second sublayer 502 and the second color film layer 3042 are arranged in the same layer
  • the third sublayer 503 and the third color film Layer 3043 is set on the same layer.
  • the display area 10 includes a plurality of pixel units, and each pixel unit includes a first color film layer 3041, a second color film layer 3042, and a third color film layer 3043.
  • the first color film layer 3041 is located between the second color film layer 3042 and the third color film layer 3043, the first color film layer 3041 and the second color film layer 3042 do not overlap at least partially, the first color film layer 3041 and the third color film layer 3043 At least part of it does not overlap, and the second color film layer 3042 and the third color film layer 3043 do not overlap at all, so as to ensure that the first color film layer 3041, the second color film layer 3042 and the third color film layer 3043 can all be Emit a monochromatic light of the corresponding color.
  • the second color film layer 3042 of at least one pixel unit partially covers the third color film layer 3043 of the adjacent pixel unit, so as to ensure that the overlapping position of adjacent pixel units can also prevent light from passing through. Function, so as to solve the problem caused by the lack of black matrix.
  • the second color film layer 3042 partially covers the first color film layer 3041 to form a first overlap area
  • the third color film layer 3043 partially covers the first color film layer 3041 to form a second overlap area.
  • the overlap area, the first overlap area and the second overlap area are opaque, that is, as shown in FIGS.
  • the first overlap area and the position where the second color film layer 3042 and the third color film layer 3042 overlap, that is, the second overlap area, can block light from passing through, which can act like a black matrix, thereby solving The problem caused by the missing black matrix is also eliminated, and the risk of scrapping of the silicon-based OLED micro-display caused by the preparation of the black matrix is also eliminated.
  • the first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 are arranged in an array; in the peripheral area 20, the pattern of the black matrix 50 is a ring.
  • FIG. 11 is a schematic partial cross-sectional view of a display substrate provided by another embodiment of the present disclosure.
  • the display substrate includes a display area 10.
  • the display area 10 includes a plurality of pixel units and is used for display, and the display area 10 is, for example, an AA area (Active Area).
  • the display area 10 is provided with pixel circuits, organic light-emitting materials, etc., so that display is performed under the driving of scan signals and data signals.
  • the display substrate includes an array substrate 110, and the array substrate 110 includes a silicon substrate 113 and a light emitting element 410.
  • the silicon substrate 113 includes a silicon-based base substrate 420, a pixel circuit 430, a light reflection layer 440, and an insulating layer 450 that are sequentially stacked.
  • the light-emitting element 410 includes an anode 115 (ie, a first electrode of the light-emitting element), a light-emitting functional layer 116, and a cathode 117 (ie, a second electrode of the light-emitting element) that are sequentially stacked on an insulating layer 450 included in the silicon substrate 113.
  • the anode 115 is a transparent electrode layer.
  • the insulating layer 450 is light-transmissive so that light emitted by the light-emitting function layer 116 penetrates therethrough and reaches the light reflection layer 440 to be reflected by the light reflection layer 440.
  • the material of the light reflection layer 440 is metallic aluminum.
  • the insulating layer 450 includes a via 452 filled with a metal member 451, and the light reflection layer 440 is electrically connected to the anode 115 through the metal member 451.
  • the electrical signal provided by the pixel circuit 430 in the silicon substrate 113 to the anode 115 through the light reflective layer 440.
  • the metal member 451 is made of a metal material, such as tungsten metal, and a via filled with tungsten metal is also called a tungsten via (W-via).
  • a metal material such as tungsten metal
  • W-via tungsten via
  • the formation of tungsten vias in the insulating layer 450 can ensure the stability of the conductive path.
  • the surface of the resulting insulating layer 450 The flatness is good, which is beneficial to reduce the contact resistance between the insulating layer 450 and the anode 115.
  • the tungsten via is not only suitable for realizing the electrical connection between the insulating layer 450 and the anode 115, but also for the electrical connection between the light reflection layer 440 and the pixel circuit 430, and other wiring layers, such as in the pixel circuit.
  • the silicon substrate 113 includes a pixel circuit 430, the pixel circuit 430 and the light reflection layer 440 are electrically connected to each other, and the pixel circuit 430 is used to drive the light emitting element 410 to emit light.
  • the pixel circuit 430 includes at least a driving transistor T1 and a switching transistor (not shown in the figure), and the driving transistor T1 and the light reflection layer 440 are electrically connected to each other.
  • the electrical signal for driving the light-emitting element 410 can be transmitted to the anode 115 through the light reflection layer 440, thereby controlling the light-emitting element 410 to emit light.
  • the driving transistor T1 includes a gate electrode G, a source electrode S, and a drain electrode D.
  • the source electrode S of the driving transistor T1 is electrically connected to the light reflection layer 440.
  • the driving transistor T1 When the driving transistor T1 is in the on state and in the saturated state, under the control of the data voltage applied by the gate electrode, the driving current provided by the pixel circuit can be transmitted to the anode through the source electrode S of the driving transistor T1 and the light reflection layer 440 115. Since a voltage difference is formed between the anode 115 and the cathode 117, holes and electrons are respectively injected into the light-emitting function layer 116 and recombine, so that the light-emitting function layer 116 emits light under the action of the electric field. It can be understood that, in the driving transistor T1, the positions of the source electrode S and the drain electrode D are interchangeable. Therefore, one of the source electrode S and the drain electrode D and the light reflection layer 440 may be electrically connected to each other.
  • FIG. 12A is a schematic diagram of a planar structure of a display substrate provided by an embodiment of the present disclosure
  • FIG. 12B is a schematic diagram of a cross-sectional structure of the display substrate in FIG. 12A.
  • the silicon substrate 113 further includes a power line 601, a data line 602, and a gate line (not shown) connected to the gate G of the driving transistor T1, which are arranged on the silicon base substrate 420.
  • a pixel circuit is provided in the area defined by the intersection of the gate line and the data line 602.
  • the pixel circuit includes a switching transistor T0, a driving transistor T1, and a light-emitting element (including an anode 115, a cathode 117 and a light-emitting function layer 116).
  • the switching transistor T0 includes a gate The gate electrode of the switching transistor T0 is connected to the gate line, the drain electrode of the switching transistor T0 is connected to the data line 602, and the source electrode of the switching transistor T0 is connected to the gate G of the driving transistor.
  • the driving transistor T1 is connected to the switching transistor T0, the power supply line 601, and the light emitting element.
  • the driving transistor T1 also includes an active layer A.
  • a gate insulating layer 603, a gate G, and a first insulating layer 604 are formed on the active layer A, and a source S and a drain D are formed on the first insulating layer 604. .
  • the source electrode S and the drain electrode D are electrically connected to the active layer A, respectively.
  • a second insulating layer 605 is formed on the source electrode S and the drain electrode D, and an anode 115 is formed on the second insulating layer 605.
  • the light-emitting element further includes a pixel defining layer 104 formed between the anode 115 and the cathode 117.
  • the pixel defining layer 104 can be used to isolate two adjacent sub-pixel units, and the pixel defining layer 104 includes a plurality of openings. The material used for evaporating the light-emitting functional layer to form the light-emitting functional layer.
  • the power line 601 and the data line 602 can be formed of the same layer and the same material as the source electrode and the drain electrode.
  • the display substrate includes a plurality of sub-pixels (or pixel units), and three sub-pixels, namely, a red sub-pixel SP1, a green sub-pixel SP2, and a blue sub-pixel SP3 are exemplarily shown in FIG. 11.
  • Each sub-pixel corresponds to a sub-pixel area of the display substrate. That is, each sub-pixel is provided with an independent light-emitting element 410 and a driving transistor T1.
  • the insulating layer 450 in the three sub-pixels is integrally formed to facilitate manufacturing.
  • the insulating layer 450 further includes an opening 454 exposing the pad 453, and the arrangement of the opening 454 facilitates the electrical connection and signal communication between the pad 453 and an external circuit.
  • the opening 454 of the exposed pad 453 is located in the peripheral area 140.
  • the color of the sub-pixels in the display substrate is only illustrative, and may also include other colors such as yellow and white.
  • the array substrate 110 further includes a second thin film encapsulation layer 118, a color filter layer 119 and a first thin film encapsulation layer 211 which are sequentially disposed on the cathode 117. That is, the color film layer 119 is sandwiched between the first thin film encapsulation layer 211 and the second thin film encapsulation layer 118.
  • the display substrate further includes a cover plate 120, and the cover plate 120 is disposed on the second film encapsulation layer 211.
  • the first thin-film encapsulation layer 211 is located on the side of the cathode 117 away from the silicon-based substrate 420.
  • the color film layer 119 is located on the side of the first thin film encapsulation layer 118 away from the silicon-based substrate 420, and includes a first color film layer (for example, a green film layer) and a second color film layer (for example, a blue film layer) , And a third color film layer (for example, a red film layer).
  • the second thin film encapsulation layer 211 and the cover plate 120 are located on the side of the color filter layer 119 away from the silicon base substrate 420.
  • the specific materials of the first thin-film encapsulation layer 118, the color filter layer 119, the second thin-film encapsulation layer 211 and the cover 120 can be conventional materials in the art, which will not be described in detail here.
  • the light emitting element 410 including the anode 115, the light emitting function layer 116 and the cathode 117, the first thin film encapsulation layer 118, the color film layer 119, the second thin film encapsulation layer 211, and the cover
  • the board 120 can be separately prepared on the silicon substrate 113.
  • the insulating layer 450 above the pad 453 can also be etched to expose the pad 453 and make it compatible with the flexible printed circuit board ( FPC) bonding or wiring (Wire) bonding.
  • the silicon substrate 113 including the light reflection layer 440 and the insulating layer 450 and suitable for forming the light-emitting element 430 may be fabricated by a fab, and then prepared on the silicon substrate in a display substrate factory. This structure not only reduces the difficulty of manufacturing the light reflective layer 440, but also facilitates the subsequent process of the panel factory.
  • FIG. 13 is a schematic diagram of area division of a display substrate provided by an embodiment of the present disclosure.
  • the display substrate includes a display area 10 and a peripheral area 12.
  • the peripheral area 12 includes a connecting electrode area 12a. Therefore, the peripheral area 12 includes three areas: a connecting electrode area 12a, a first dummy area 121, and a second dummy area. ⁇ 122.
  • the first dummy area 121 is located between the connection electrode area 12 a and the display area 10
  • the second dummy area 122 is located on the side of the connection electrode area 12 a away from the display area 10.
  • the second dummy area 122 is located on the side of the connection electrode area 12 a away from the first dummy area 121.
  • FIG. 14 is a schematic cross-sectional view of a display substrate provided by an embodiment of the present disclosure.
  • the display substrate 300 includes: a first electrode pattern 103 located in the display area 10 of the display substrate, and includes a plurality of first electrodes 1030 (for example, anodes) spaced apart from each other; and a connecting electrode pattern 103a located in the display area.
  • the connection electrode area 12a of the substrate includes a plurality of connection electrodes 103a0; and the first dummy electrode pattern de1 is located in the first dummy area 121 of the display substrate and includes a plurality of first dummy electrodes de10.
  • connection electrode area 12 a surrounds the display area 10
  • first dummy area 121 is located between the connection electrode area 12 a and the display area 10.
  • the connection electrode pattern 103 a surrounds the first electrode pattern 103
  • the first dummy electrode pattern de1 surrounds the first electrode pattern 103.
  • the first dummy electrode pattern de1 is located between the connection electrode pattern 103a and the first electrode pattern 103.
  • the display substrate provided by an embodiment of the present disclosure further includes a second electrode 106 (for example, a cathode), the second electrode 106 is connected to the connecting electrode 103a0; the peripheral area 12 of the display substrate surrounds the display area 10,
  • the peripheral area 12 includes a connecting electrode area 12a and a first dummy area 121; the second electrode 106 is located in the display area 10 and the peripheral area 12, and the second electrode 106 and the first electrode pattern 103 are spaced apart from each other.
  • connection electrode area 12a of the display substrate the projection (not shown) of the color filter layer on the base substrate completely covers the projection of the multiple connection electrodes 103a0 on the base substrate.
  • the orthographic projection of the first electrode pattern 103 and the second electrode 106 on the base substrate 101 is within the orthographic projection of the color filter layer (not shown) on the base substrate 101.
  • the pattern density of the first electrode pattern 103, the pattern density of the connection electrode pattern 103a, and the pattern density of the first dummy electrode pattern de1 are the same, and the shape of the first electrode 1030 of the first electrode pattern 103 and the connection of the connection electrode pattern 103a
  • the shape of the electrode 103a0 is the same as the shape of the first dummy electrode de10 of the first dummy electrode pattern de1, which can facilitate the consumption rate of the etching solution or developer in each area during etching or development to be roughly equivalent to ensure the uniformity of the process .
  • the display substrate further includes a sensor electrode pattern 103b.
  • the sensor electrode pattern 103b is located in the sensor region R1 of the display substrate and includes a plurality of sensor electrodes 103b0.
  • the pattern density of the sensor electrode pattern 103b is the same as the pattern density of the first electrode pattern 103
  • the pattern shape of the sensor electrode 103b0 is the same as the pattern shape of the first electrode pattern 103.
  • the pixel structure of the sensor region R1 is the same as the pixel structure of the display region 10, and the sensor electrode 103b0 in the sensor region R1 is electrically connected to the pixel circuit through the tungsten via V3 and the via V31.
  • the pixel structure of the sensor region R1 is different from the pixel structures of the first dummy sub-region 1211, the second dummy sub-region 1212, and the second dummy region 122.
  • the first dummy electrode pattern de1 and the second dummy sub-region 1211 are The first dummy electrode de10 of the region 1212 and the second dummy electrode pattern de2 of the second dummy region 122 are not connected to other circuits through via holes.
  • the pixel structure of the sensor area R1 is used to sense the voltage of the first electrode 1030 of the display area 10, and is used to implement circuit compensation.
  • a compensation transistor can be connected to a temperature sensor to perform a correction on the first electrode of the display area 10. The voltage of 1030 is sensed.
  • the second dummy sub-region 1212 in the first dummy region 121 is used to isolate the sensor region R1 and the display region 10.
  • the first dummy sub-region 1211 in the first dummy region 121 is used for transition, so that the second electrode 106 and the connecting electrode 103a0 in the connecting electrode region 12a better overlap.
  • the display substrate further includes a second dummy electrode pattern de2, which is located in the second dummy area 122 of the display substrate, and includes a plurality of second dummy electrodes de20; the second dummy area 122 is located in the connection electrode area 12a The side away from the display area 10.
  • the pattern density of the second dummy electrode pattern de2 and the pattern density of the first electrode pattern 103 are the same, and the second dummy electrode pattern de2 and the first electrode pattern 103 are spaced apart by the pixel defining layer.
  • the virtual pixels in the first dummy sub-region 1211 of the first dummy region 121 and the second dummy region 122 are both in two rows.
  • the side in the row direction has two rows
  • the side in the column direction has two columns.
  • the second dummy sub-region 1212 is located between the sensor region R1 and the display region 10; the part of the first dummy region 121 located between the sensor region R1 and the connecting electrode region 12a is the first dummy sub-region. 1211;
  • a first filling layer 104a is formed in the first dummy sub-region 1211.
  • the first filling layer 104a includes a plurality of first dummy electrodes de10 and an insulating wrap layer 104c.
  • the first electrode pattern 103 includes an edge adjacent to the connecting electrode 103a0.
  • An electrode 103e and an insulating coating layer 104c are respectively in contact with the connecting electrode 103a0 and the edge first electrode 103e.
  • the insulating coating layer 104c and the pixel defining layer are made of the same material.
  • the second electrode 106 is in contact with the insulating coating 104c.
  • a first thin-film encapsulation layer 107 is also provided on the side of the second electrode 106 away from the base substrate 101.
  • the first thin-film encapsulation layer 107 can prevent water and oxygen from entering the light-emitting function layer 105. The role of.
  • the edge first electrode 103e and the plurality of first dummy electrodes de10 are insulated from each other.
  • the display substrate further includes a pixel defining layer 104, and the pixel defining layer 104 includes a plurality of pixel defining portions 1040, and each of the plurality of pixel defining portions 1040 is located between adjacent first electrodes 1030.
  • the insulating wrap layer 104c and the pixel definition layer 104 are located in the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
  • the first electrode pattern 103 and the connecting electrode pattern 103a are located on the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
  • the display substrate further includes a second filling layer 104b, the second filling layer 104b includes at least one second filling portion 104b0, and the second filling portion 104b0 is located between adjacent connecting electrodes 103a0.
  • the second filling layer 104b is an insulating layer.
  • the second filling portions 104b0 are in contact with adjacent connection electrodes 103a0, respectively.
  • the second filling layer 104b and the first filling layer 104a are located in the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
  • the display substrate further includes a third filling layer 1043.
  • the third filling layer 1043 includes a plurality of third filling portions 10430, and the third filling portions 10430 are located at adjacent sensor electrodes 103b0 and adjacent sensor electrodes. 103b0 and at least one of the first dummy electrodes.
  • FIG. 14 illustrates an example in which the third filling portion 10430 is located between adjacent sensor electrodes 103b0.
  • the third filling layer 1043 and the pixel definition layer 104 are located in the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
  • the display substrate further includes a light-emitting functional layer 105, which is located between the first electrode pattern 103 and the second electrode 106, and the light-emitting functional layer 105 is in contact with the first filling layer 104a.
  • the light-emitting function layer 105 is in contact with a part of the first filling layer 104a.
  • a color film layer (not shown) covers the light-emitting function layer 105.
  • the light-emitting function layer 105 is in contact with the sensor electrode pattern 103b.
  • the light-emitting function layer 105 is in contact with the first dummy electrode located in the second dummy sub-region 1212.
  • an insulating layer IS is further provided on the base substrate 101, and a conductive pattern 109 is provided on the insulating layer IS.
  • the conductive pattern 109 includes a first conductive portion 1091, a second conductive portion 1092, and a third conductive portion 1093.
  • the insulating layer IS includes a via hole V11, a via hole V21, and a via hole V31.
  • the via hole V11, the via hole V21, and the via hole V31 are respectively filled with conductive materials to form a connection member.
  • the first electrode 1030 is connected to the connector in the via hole V21 through the first conductive portion 1091.
  • the connection electrode 103a0 is connected to the connection member in the via hole V11 through the second conductive portion 1092.
  • the sensor electrode 103b0 is connected to the connector in the via hole V31 through the third conductive portion 1093.
  • the portion of the first insulating layer 102 that overlaps the plurality of first dummy electrodes de10 in the direction perpendicular to the base substrate 101 is not provided with via holes.
  • the portion of the first insulating layer 102 that overlaps the plurality of second dummy electrodes de20 in the direction perpendicular to the base substrate 101 is not provided with via holes.
  • a portion of the first insulating layer 102 that overlaps the plurality of connection electrodes 103a0 in a direction perpendicular to the base substrate 101 is provided with a via hole V1.
  • a portion of the first insulating layer 102 that overlaps the plurality of first electrodes 1030 in a direction perpendicular to the base substrate 101 is provided with a via hole V2.
  • a portion of the first insulating layer 102 that overlaps the plurality of sensor electrodes 1030 in a direction perpendicular to the base substrate 101 is provided with a via V3.
  • the embodiments of the present disclosure provide a color film layer and a preparation method thereof, and a display substrate and a preparation method thereof have at least one of the following beneficial effects:
  • the method for preparing the color film layer provided by at least one embodiment of the present disclosure can reduce the possibility of peeling of the color film layer from the carrier layer.
  • the preparation method of the color film layer provided by at least one embodiment of the present disclosure can reduce the content of air bubbles on the surface of the first color film layer and the second color film layer far away from the carrier layer as a whole, thereby improving the first color film layer.
  • both the position where the second color film layer and the first color film layer overlap, and the position where the second color film layer and the third color film layer overlap It can block the light from passing through, so that it can play a role similar to the black matrix, thereby solving the problem caused by the lack of the black matrix, and avoiding the risk of the silicon-based OLED micro-display being scrapped due to the preparation of the black matrix.
  • the peripheral area includes a black matrix
  • the black matrix includes a first sublayer and a second sublayer that are stacked, the first sublayer and the first color film layer, and the second sublayer.
  • One of the color film layer and the third color film layer is set in the same layer and with the same material
  • the second sub-layer is the same layer and the same layer as the other of the first color film layer, the second color film layer, and the third color film layer.
  • the material setting reduces the process of specially preparing the black matrix in the peripheral area, thereby simplifying the process steps.
  • the display substrate provided by at least one embodiment of the present disclosure is provided with a black matrix in the peripheral area, and the black matrix includes a first sub-layer, a second sub-layer and a third sub-layer arranged in a stack, the first sub-layer and the first sub-layer
  • the color film layer is set in the same layer, the second sub-layer and the second color film layer are set in the same layer, and the third sub-layer and the third color film layer are set in the same layer, reducing the process of specially preparing the black matrix in the peripheral area, thereby simplifying The process steps.

Abstract

A manufacturing method of a color filter layer, and a display substrate and a manufacturing method thereof. The display substrate comprises a carrier layer and multiple repeating units. Each repeating unit comprises a green film layer, a red film layer and a blue film layer. The green film layer, the red film layer and the blue film layer are provided at the carrier layer and directly contact a first surface of the carrier layer. On a plane parallel to the first surface of the carrier layer, in each repeating unit, the red film layer is provided at a first side of the green film layer, and the blue film layer is provided at a second side of the green film layer opposite to the first side. At least one of the red film layer and the blue film layer partially covers the green film layer. At least a portion of the green film layer does not overlap with the red film layer and the blue film layer. The display substrate can reduce the probability that color film layers will separate from a carrier layer.

Description

彩膜层的制备方法、显示基板及其制备方法Preparation method of color film layer, display substrate and preparation method thereof 技术领域Technical field
本公开的实施例涉及一种彩膜层的制备方法、显示基板及其制备方法。The embodiment of the present disclosure relates to a preparation method of a color film layer, a display substrate and a preparation method thereof.
背景技术Background technique
有机电致发光显示器件(Organic Light Emitting Display,OLED)由于其自发光、宽视角和响应速度快等优点在显示领域具有广泛的应用。硅基OLED微型显示器的应用尤其广泛,其可应用于头戴式视频播放器、头戴式家庭影院、头戴式虚拟现实模拟器、头戴式游戏机、飞行员头盔系统、以及头戴医用诊断系统等中。Organic Light Emitting Display (OLED) has a wide range of applications in the display field due to its advantages of self-luminescence, wide viewing angle and fast response speed. Silicon-based OLED micro-displays are particularly widely used. They can be applied to head-mounted video players, head-mounted home theaters, head-mounted virtual reality simulators, head-mounted game consoles, pilot helmet systems, and head-mounted medical diagnostics System etc.
硅基OLED微型显示器的性能优于常规的硅基液晶微型显示器,硅基OLED微型显示器具有响应速度极快,低温特性良好,功耗低,机械性能好,且抗震性强等优点。硅基OLED微型显示器包括阳极、阴极以及位于阳极和阴极之间的有机材料功能层。硅基OLED微型显示器的发光过程及原理是从阳极注入空穴、从阴极注入电子,注入的空穴和电子经有机材料功能层中的载流子传输层传送至发光中心后,空穴和电子复合然后辐射发光。The performance of silicon-based OLED microdisplays is better than that of conventional silicon-based liquid crystal microdisplays. Silicon-based OLED microdisplays have the advantages of extremely fast response speed, good low-temperature characteristics, low power consumption, good mechanical properties, and strong shock resistance. The silicon-based OLED microdisplay includes an anode, a cathode, and a functional layer of organic materials between the anode and the cathode. The light-emitting process and principle of the silicon-based OLED microdisplay are to inject holes from the anode and electrons from the cathode. After the injected holes and electrons are transported to the light-emitting center through the carrier transport layer in the organic material functional layer, the holes and electrons Recombination then radiates light.
发明内容Summary of the invention
本公开至少一实施例提供一种显示基板,该显示基板包括承载层和多个重复单元,其中,每个所述重复单元包括绿色膜层、红色膜层和蓝色膜层,其中,所述绿色膜层、所述红色膜层和所述蓝色膜层设置在所述承载层上且与所述承载层的第一表面均直接接触,在平行所述承载层的所述第一表面的平面上,在每个重复单元中,所述红色膜层设置在所述绿色膜层的第一侧,所述蓝色膜层设置在所述绿色膜层的与所述第一侧相对的第二侧;所述红色膜层和所述蓝色膜层至少之一覆盖部分所述绿色膜层;至少部分所述绿色膜层与所述红色膜层和所述蓝色膜层均不交叠。At least one embodiment of the present disclosure provides a display substrate that includes a carrier layer and a plurality of repeating units, wherein each repeating unit includes a green film layer, a red film layer, and a blue film layer, wherein the The green film layer, the red film layer and the blue film layer are arranged on the carrier layer and are in direct contact with the first surface of the carrier layer, and are parallel to the first surface of the carrier layer. On the plane, in each repeating unit, the red film layer is disposed on the first side of the green film layer, and the blue film layer is disposed on the first side of the green film layer opposite to the first side. Two sides; at least one of the red film layer and the blue film layer covers part of the green film layer; at least part of the green film layer does not overlap with the red film layer and the blue film layer .
例如,在本公开至少一实施例提供的显示基板中,所述绿色膜层的粘附性大于所述红色膜层的粘附性和所述蓝色膜层的粘附性。For example, in the display substrate provided by at least one embodiment of the present disclosure, the adhesion of the green film layer is greater than the adhesion of the red film layer and the adhesion of the blue film layer.
例如,在本公开至少一实施例提供的显示基板中,在每个所述重复单元中,所述绿色膜层位于所述红色膜层和所述蓝色膜层之间,所述绿色膜层和 所述红色膜层至少部分不交叠、所述绿色膜层和所述蓝色膜层至少部分不交叠,并且所述红色膜层和所述蓝色膜层完全不交叠,至少一个所述重复单元的所述蓝色膜层部分覆盖与之相邻的所述重复单元的所述红色膜层。For example, in the display substrate provided by at least one embodiment of the present disclosure, in each of the repeating units, the green film layer is located between the red film layer and the blue film layer, and the green film layer And the red film layer at least partially does not overlap, the green film layer and the blue film layer do not overlap at least partially, and the red film layer and the blue film layer do not overlap at all, at least one The blue film layer of the repeating unit partially covers the red film layer of the repeating unit adjacent thereto.
例如,在本公开至少一实施例提供的显示基板中,在每个所述重复单元中,所述红色膜层和部分所述绿色膜层交叠以形成第一交叠区;所述蓝色膜层和部分所述绿色膜层交叠以形成第二交叠区。For example, in the display substrate provided by at least one embodiment of the present disclosure, in each of the repeating units, the red film layer and a part of the green film layer overlap to form a first overlap region; the blue The film layer overlaps a part of the green film layer to form a second overlap area.
例如,在本公开至少一实施例提供的显示基板中,所述第一交叠区和所述第二交叠区分别占所述绿色膜层总面积的5%-20%。For example, in the display substrate provided by at least one embodiment of the present disclosure, the first overlap area and the second overlap area respectively account for 5%-20% of the total area of the green film layer.
例如,在本公开至少一实施例提供的显示基板中,所述第一交叠区和所述第二交叠区分别占所述绿色膜层总面积的10%。For example, in the display substrate provided by at least one embodiment of the present disclosure, the first overlapping area and the second overlapping area each account for 10% of the total area of the green film layer.
例如,在本公开至少一实施例提供的显示基板中,所述第一交叠区和所述第二交叠区之间无交叠。For example, in the display substrate provided by at least one embodiment of the present disclosure, there is no overlap between the first overlapping area and the second overlapping area.
例如,在本公开至少一实施例提供的显示基板中,所述绿色膜层的垂直于所述承载层的截面形状为圆角矩形;所述红色膜层的与部分所述绿色膜层交叠的部分向远离所述绿色膜层的一侧凸起;所述蓝色膜层的与部分所述绿色膜层交叠的部分向远离所述承载层的一侧凸起,且所述蓝色膜层的和与之相邻的所述重复单元的所述红色膜层交叠的部分向远离所述承载层的一侧凸起。For example, in the display substrate provided by at least one embodiment of the present disclosure, the cross-sectional shape of the green film layer perpendicular to the carrier layer is a rounded rectangle; the red film layer overlaps part of the green film layer The part of the blue film layer is convex to the side away from the green film layer; the part of the blue film layer that overlaps part of the green film layer is convex to the side away from the carrier layer, and the blue film layer The overlapping part of the film layer and the red film layer of the repeating unit adjacent to the film layer protrudes toward the side away from the carrier layer.
例如,在本公开至少一实施例提供的显示基板中,所述蓝色膜层的两侧边缘凸起中间凹陷;相对于所述承载层,所述红色膜层在从与所述绿色膜层交叠处向远离所述绿色膜层的方向上高度逐渐减小。For example, in the display substrate provided by at least one embodiment of the present disclosure, the edges on both sides of the blue film layer are convex and concave in the middle; The height of the overlapping portion gradually decreases in the direction away from the green film layer.
例如,在本公开至少一实施例提供的显示基板中,所述红色膜层和部分所述绿色膜层交叠形成的所述第一交叠区处所述红色膜层和所述绿色膜层堆叠的总厚度分别大于所述红色膜层中间区域的厚度和所述绿色膜层中间区域的厚度,且所述红色膜层和部分所述绿色膜层交叠形成的所述第一交叠区处所述红色膜层的厚度小于所述红色膜层中间区域的厚度。For example, in the display substrate provided by at least one embodiment of the present disclosure, the red film layer and the green film layer are formed at the first overlap region formed by overlapping the red film layer and a portion of the green film layer The total thickness of the stack is respectively greater than the thickness of the middle region of the red film layer and the thickness of the middle region of the green film layer, and the first overlap region formed by overlapping the red film layer and part of the green film layer The thickness of the red film layer is smaller than the thickness of the middle region of the red film layer.
例如,在本公开至少一实施例提供的显示基板中,所述蓝色膜层和部分所述绿色膜层交叠形成的所述第二交叠区处所述蓝色膜层和所述绿色膜层堆叠的总厚度分别大于所述蓝色膜层中间区域的厚度和所述绿色膜层中间区域的厚度,且所述蓝色膜层和部分所述绿色膜层交叠形成的所述第二交叠区处所述蓝色膜层的厚度小于所述蓝色膜层中间区域的厚度。For example, in the display substrate provided by at least one embodiment of the present disclosure, the blue film layer and the green film layer at the second overlap region formed by overlapping the blue film layer and a portion of the green film layer The total thickness of the film layer stack is respectively greater than the thickness of the middle region of the blue film layer and the thickness of the middle region of the green film layer, and the second layer formed by overlapping the blue film layer and part of the green film layer The thickness of the blue film layer at the two overlapping regions is smaller than the thickness of the middle region of the blue film layer.
例如,在本公开至少一实施例提供的显示基板中,所述蓝色膜层的远离所述承载层的表面朝向所述承载层凹陷,所述蓝色膜层在所述承载层上的正投影为圆角矩形,所述蓝色膜层四周边缘区域的厚度小于所述蓝色膜层中间区域的厚度。For example, in the display substrate provided by at least one embodiment of the present disclosure, the surface of the blue film layer away from the carrier layer is recessed toward the carrier layer, and the blue film layer is positioned on the carrier layer. The projection is a rectangle with rounded corners, and the thickness of the peripheral edge area of the blue film layer is smaller than the thickness of the middle area of the blue film layer.
例如,在本公开至少一实施例提供的显示基板中,所述绿色膜层的远离所述承载层的表面远离所述承载层凸起,所述绿色膜层在所述承载层上的正投影为圆角矩形,所述绿色膜层四周边缘区域的厚度小于所述绿色膜层中间区域的厚度。For example, in the display substrate provided by at least one embodiment of the present disclosure, the surface of the green film layer away from the carrier layer is convex away from the carrier layer, and the orthographic projection of the green film layer on the carrier layer It is a rectangle with rounded corners, and the thickness of the peripheral edge area of the green film layer is smaller than the thickness of the middle area of the green film layer.
例如,在本公开至少一实施例提供的显示基板中,所述红色膜层在所述承载层上的正投影为圆角矩形,所述红色膜层四周边缘区域的厚度小于所述红色膜层中间区域的厚度,且在每个重复单元中,沿着所述蓝色膜层到所述红色膜层的方向,所述红色膜层的厚度先增加后减小。For example, in the display substrate provided by at least one embodiment of the present disclosure, the orthographic projection of the red film layer on the carrier layer is a rounded rectangle, and the thickness of the peripheral edge area of the red film layer is smaller than that of the red film layer. The thickness of the middle region, and in each repeating unit, along the direction from the blue film layer to the red film layer, the thickness of the red film layer first increases and then decreases.
本公开至少一实施例还提供一种显示基板,该显示基板包括:衬底基板;依次层叠设置在所述衬底基板上的发光元件和彩膜层;其中,所述彩膜层包括设置在所述发光元件的远离所述衬底基板一侧的第一颜色膜层和第二颜色膜层,所述第二颜色膜层部分覆盖在所述第一颜色膜层上,所述第一颜色膜层的粘附性大于所述第二颜色膜层的粘附性。At least one embodiment of the present disclosure further provides a display substrate, the display substrate comprising: a base substrate; a light-emitting element and a color filter layer arranged on the base substrate are sequentially stacked; wherein, the color filter layer includes: The first color film layer and the second color film layer of the light-emitting element on the side away from the base substrate, the second color film layer partially covering the first color film layer, and the first color film layer The adhesion of the film layer is greater than the adhesion of the second color film layer.
例如,本公开至少一实施例提供的显示基板,还包括第三颜色膜层,其中,所述第三颜色膜层部分覆盖在所述第一颜色膜层上,所述第二颜色膜层部分覆盖在所述第三颜色膜层上;所述第三颜色膜层的粘附性大于所述第二颜色膜层的粘附性且小于所述第一颜色膜层的粘附性。For example, the display substrate provided by at least one embodiment of the present disclosure further includes a third color film layer, wherein the third color film layer partially covers the first color film layer, and the second color film layer partially covers the Covering the third color film layer; the adhesion of the third color film layer is greater than the adhesion of the second color film layer and less than the adhesion of the first color film layer.
例如,本公开至少一实施例提供的显示基板,包括显示区域和围绕在所述显示区域外侧的周边区域,其中,所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层设置在所述显示区域,所述周边区域设置有黑矩阵,所述黑矩阵包括层叠设置的第一子层和第二子层,所述第一子层与所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层中的一个同层且同材料设置,且所述第二子层与所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层中的另一个同层且同材料设置。For example, a display substrate provided by at least one embodiment of the present disclosure includes a display area and a peripheral area surrounding the display area, wherein the first color film layer, the second color film layer, and the third color film layer The color film layer is provided in the display area, the peripheral area is provided with a black matrix, the black matrix includes a first sublayer and a second sublayer that are stacked, the first sublayer and the first color film Layer, one of the second color film layer and the third color film layer is set in the same layer and with the same material, and the second sub-layer is the same as the first color film layer and the second color film layer It is arranged in the same layer and with the same material as the other of the third color film layers.
例如,本公开至少一实施例提供的显示基板包括显示区域和围绕在所述显示区域外侧的周边区域,其中,所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层设置在所述显示区域,所述周边区域设置有黑矩阵,所述 黑矩阵包括层叠设置的第一子层、第二子层和第三子层,所述第一子层和所述第一颜色膜层同层设置,所述第二子层和所述第二颜色膜层同层设置,以及所述第三子层和所述第三颜色膜层同层设置。For example, a display substrate provided by at least one embodiment of the present disclosure includes a display area and a peripheral area surrounding the display area, wherein the first color film layer, the second color film layer, and the third color film layer The film layer is arranged in the display area, the peripheral area is arranged with a black matrix, and the black matrix includes a first sublayer, a second sublayer, and a third sublayer that are stacked, the first sublayer and the The first color film layer is arranged in the same layer, the second sublayer and the second color film layer are arranged in the same layer, and the third sublayer and the third color film layer are arranged in the same layer.
例如,在本公开至少一实施例提供的显示基板中,所述显示区域包括多个像素单元,每个所述像素单元包括所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层,在每个所述像素单元中,所述第一颜色膜层位于所述第二颜色膜层和所述第三颜色膜层之间,所述第一颜色膜层和所述第二颜色膜层至少部分不交叠、所述第一颜色膜层和所述第三颜色膜层至少部分不交叠,并且所述第二颜色膜层和所述第三颜色膜层完全不交叠,至少一个所述像素单元的所述第二颜色膜层部分覆盖与之相邻的所述像素单元的所述第三颜色膜层。For example, in the display substrate provided by at least one embodiment of the present disclosure, the display area includes a plurality of pixel units, and each pixel unit includes the first color film layer, the second color film layer, and the The third color film layer, in each of the pixel units, the first color film layer is located between the second color film layer and the third color film layer, and the first color film layer and the The second color film layer is at least partially non-overlapping, the first color film layer and the third color film layer are at least partially non-overlapping, and the second color film layer and the third color film layer are completely Without overlapping, the second color film layer of at least one pixel unit partially covers the third color film layer of the adjacent pixel unit.
例如,在本公开至少一实施例提供的显示基板中,在每个所述像素单元中,所述第二颜色膜层部分覆盖所述第一颜色膜层以形成第一交叠区,所述第三颜色膜层部分覆盖所述第一颜色膜层以形成第二交叠区,所述第一交叠区和所述第二交叠区均具有遮光的作用。For example, in the display substrate provided by at least one embodiment of the present disclosure, in each of the pixel units, the second color film layer partially covers the first color film layer to form a first overlap area, and The third color film layer partially covers the first color film layer to form a second overlap area, and both the first overlap area and the second overlap area have a light-shielding effect.
例如,在本公开至少一实施例提供的显示基板,在所述显示区域中,所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层呈阵列排布;在所述周边区域,所述黑矩阵的图案为环形。For example, in the display substrate provided by at least one embodiment of the present disclosure, in the display area, the first color film layer, the second color film layer, and the third color film layer are arranged in an array; In the peripheral area, the pattern of the black matrix is ring-shaped.
例如,本公开至少一实施例提供的显示基板,还包括设置在所述彩膜层的远离所述衬底基板一侧的填充材料和盖板。For example, the display substrate provided by at least one embodiment of the present disclosure further includes a filling material and a cover plate disposed on a side of the color filter layer away from the base substrate.
例如,在本公开至少一实施例提供的显示基板中,所述衬底基板的材料为硅基材料。For example, in the display substrate provided by at least one embodiment of the present disclosure, the material of the base substrate is a silicon-based material.
本公开至少一实施例提供一种彩膜层的制备方法,所述彩膜层包括多个重复单元,形成每个重复单元包括:形成第一颜色膜层;以及在形成所述第一颜色膜层之后,形成部分覆盖所述第一颜色膜层的第二颜色膜层;其中,所述第一颜色膜层的粘附性大于所述第二颜色膜层的粘附性;多个所述重复单元的所述第一颜色膜层在同一构图工艺中形成,多个所述重复单元的所述第二颜色膜层在同一构图工艺中形成,且多个所述重复单元的所述第三颜色膜层在同一构图工艺中形成。At least one embodiment of the present disclosure provides a method for preparing a color film layer, the color film layer includes a plurality of repeating units, and forming each repeating unit includes: forming a first color film layer; and forming the first color film After layering, a second color film layer partially covering the first color film layer is formed; wherein the adhesion of the first color film layer is greater than that of the second color film layer; a plurality of the The first color film layers of the repeating unit are formed in the same patterning process, the second color film layers of the multiple repeating units are formed in the same patterning process, and the third color film layers of the multiple repeating units are formed in the same patterning process. The color film layer is formed in the same patterning process.
例如,在本公开至少一实施例提供的制备方法中,所述第二颜色膜层的透气性大于所述第一颜色膜层的透气性。For example, in the preparation method provided by at least one embodiment of the present disclosure, the air permeability of the second color film layer is greater than the air permeability of the first color film layer.
例如,本公开至少一实施例提供的制备方法,还包括:在形成所述第一颜色膜层之后且在形成所述第二颜色膜层之前,形成第三颜色膜层,其中,所述第三颜色膜层部分覆盖所述第一颜色膜层,所述第二颜色膜层部分覆盖所述第三颜色膜层;所述第三颜色膜层的粘附性大于所述第二颜色膜层的粘附性且小于所述第一颜色膜层的粘附性。For example, the preparation method provided by at least one embodiment of the present disclosure further includes: after forming the first color film layer and before forming the second color film layer, forming a third color film layer, wherein the first color film layer is formed. A three-color film layer partially covers the first color film layer, and the second color film layer partially covers the third color film layer; the adhesion of the third color film layer is greater than that of the second color film layer The adhesiveness is less than that of the first color film layer.
例如,在本公开至少一实施例提供的制备方法中,所述第三颜色膜层的透气性大于所述第一颜色膜层的透气性且小于所述第二颜色膜层的透气性。For example, in the preparation method provided by at least one embodiment of the present disclosure, the air permeability of the third color film layer is greater than the air permeability of the first color film layer and less than the air permeability of the second color film layer.
例如,在本公开至少一实施例提供的制备方法中,所述第一颜色膜层为绿色膜层、所述第二颜色膜层为蓝色膜层,以及所述第三颜色膜层为红色膜层。For example, in the preparation method provided by at least one embodiment of the present disclosure, the first color film layer is a green film layer, the second color film layer is a blue film layer, and the third color film layer is a red film layer.膜层。 Film layer.
例如,在本公开至少一实施例提供的制备方法中,所述第一颜色膜层的材料包括基体材料和第一颜色材料;所述第二颜色膜层的材料包括所述基体材料和第二颜色材料;以及所述第三颜色膜层的材料包括所述基体材料和第三颜色材料。For example, in the preparation method provided by at least one embodiment of the present disclosure, the material of the first color film layer includes a base material and a first color material; the material of the second color film layer includes the base material and a second color film. Color material; and the material of the third color film layer includes the base material and a third color material.
例如,在本公开至少一实施例提供的制备方法中,所述基体材料包括丙二醇单甲基醚酯、3-甲氧基丁基乙酸酯和丙烯酸树脂;所述第一颜色材料包括C 32Cl 16CuN 8、C 16H 11N 5O 4和辅助绿色颜料;所述第二颜色材料包括2-丁酮、酞菁蓝和辅助蓝色颜料;所述第三颜色材料包括2-丁酮、C 28H 16N 2O 4、C 16H 9N 5O 6和辅助红色颜料。 For example, in the preparation method provided by at least one embodiment of the present disclosure, the matrix material includes propylene glycol monomethyl ether ester, 3-methoxybutyl acetate and acrylic resin; the first color material includes C 32 Cl 16 CuN 8 , C 16 H 11 N 5 O 4 and auxiliary green pigments; the second color material includes 2-butanone, phthalocyanine blue and auxiliary blue pigment; the third color material includes 2-butanone , C 28 H 16 N 2 O 4 , C 16 H 9 N 5 O 6 and auxiliary red pigments.
例如,在本公开至少一实施例提供的制备方法中,以质量百分含量计,所述第一颜色膜层的材料包括50wt%~60wt%的丙二醇单甲基醚酯,20wt%~25wt%的3-甲氧基丁基乙酸酯,1wt%~10wt%的丙烯酸树脂,5wt%~11wt%的C 32Cl 16CuN 8,3wt%~10wt%的C 16H 11N 5O 4,1wt%~10wt%的辅助绿色颜料;所述第二颜色膜层的材料包括60wt%~75wt%的丙二醇单甲基醚酯,9wt%~14wt%的3-甲氧基丁基乙酸酯,5wt%~10wt%的丙烯酸树脂,0.05wt%~0.5wt%的2-丁酮,3wt%~10wt%的酞菁蓝,1wt%~10wt%的辅助蓝色颜料;以及所述第三颜色膜层的材料包括60wt%~70wt%的丙二醇单甲基醚酯,10wt%~30wt%的3-甲氧基丁基乙酸酯,2wt%~10wt%的丙烯酸树脂,0.05wt%~0.5wt%的2-丁酮,2wt%~10wt%的C 28H 16N 2O 4,0.5wt%~3wt%的C 16H 9N 5O 6,1wt%~10wt%的辅助红色颜料。 For example, in the preparation method provided by at least one embodiment of the present disclosure, in terms of mass percentage, the material of the first color film layer includes 50 wt% to 60 wt% of propylene glycol monomethyl ether ester, and 20 wt% to 25 wt% 3-methoxybutyl acetate, 1wt%-10wt% acrylic resin, 5wt%-11wt % C 32 Cl 16 CuN 8 , 3wt%-10wt% C 16 H 11 N 5 O 4 , 1wt %~10wt% of auxiliary green pigment; the material of the second color film layer includes 60wt%~75wt% of propylene glycol monomethyl ether ester, 9wt%~14wt% of 3-methoxybutyl acetate, 5wt% %-10wt% acrylic resin, 0.05wt%-0.5wt% 2-butanone, 3wt%-10wt% phthalocyanine blue, 1wt%-10wt% auxiliary blue pigment; and the third color film layer The materials include 60wt%~70wt% propylene glycol monomethyl ether ester, 10wt%~30wt% 3-methoxybutyl acetate, 2wt%~10wt% acrylic resin, 0.05wt%~0.5wt% 2-Butanone, 2wt%-10wt% C 28 H 16 N 2 O 4 , 0.5wt%-3wt% C 16 H 9 N 5 O 6 , 1wt%-10wt% auxiliary red pigment.
例如,在本公开至少一实施例提供的制备方法中,所述第一颜色膜层的 材料的粘度为8.1mPa·s~9.0mPa·s,所述第二颜色膜层的材料的粘度为7.5mPa·s~8.0mPa·s,以及所述第三颜色膜层的材料的粘度为4mPa·s~4.6mPa·s。For example, in the preparation method provided by at least one embodiment of the present disclosure, the viscosity of the material of the first color film layer is 8.1 mPa·s to 9.0 mPa·s, and the viscosity of the material of the second color film layer is 7.5. mPa·s to 8.0 mPa·s, and the viscosity of the material of the third color film layer is 4 mPa·s to 4.6 mPa·s.
例如,在本公开至少一实施例提供的制备方法中,所述第一颜色膜层的材料的粘度为8.4mPa·s,所述第二颜色膜层的材料的粘度为7.8mPa·s,以及所述第三颜色膜层的材料的粘度为4.4mPa·s。For example, in the preparation method provided by at least one embodiment of the present disclosure, the viscosity of the material of the first color film layer is 8.4 mPa·s, and the viscosity of the material of the second color film layer is 7.8 mPa·s, and The viscosity of the material of the third color film layer is 4.4 mPa·s.
例如,在本公开至少一实施例提供的制备方法中,所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层的面积均小于20μm 2;所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层的制备温度小于90℃。 For example, in the preparation method provided by at least one embodiment of the present disclosure, the areas of the first color film layer, the second color film layer, and the third color film layer are all less than 20 μm 2 ; The preparation temperature of the film layer, the second color film layer and the third color film layer is less than 90°C.
例如,在本公开至少一实施例提供的制备方法中,采用旋涂工艺形成第一颜色薄膜、第二颜色薄膜和第三颜色薄膜,然后分别对所述第一颜色薄膜、所述第二颜色薄膜和所述第三颜色薄膜进行构图工艺形成所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层。For example, in the preparation method provided by at least one embodiment of the present disclosure, a spin coating process is used to form a first color film, a second color film, and a third color film, and then the first color film and the second color film are respectively processed. The film and the third color film are subjected to a patterning process to form the first color film layer, the second color film layer, and the third color film layer.
例如,本公开至少一实施例还提供一种显示基板的制备方法,该制备方法包括:提供衬底基板;在所述衬底基板上形成发光元件;采用上述任一项所述的彩膜层制备方法在所述发光元件的远离所述衬底基板的一侧形成彩膜层。For example, at least one embodiment of the present disclosure further provides a method for preparing a display substrate, the preparation method includes: providing a base substrate; forming a light-emitting element on the base substrate; The preparation method forms a color film layer on the side of the light-emitting element away from the base substrate.
例如,本公开至少一实施例提供的制备方法,在形成所述彩膜层之前还包括在所述发光元件的远离所述衬底基板的一侧形成钝化层;在形成所述彩膜层之后,还包括在所述彩膜层的远离所述衬底基板的一侧依次形成填充材料和盖板。For example, the preparation method provided by at least one embodiment of the present disclosure further includes forming a passivation layer on the side of the light-emitting element away from the base substrate before forming the color filter layer; After that, the method further includes sequentially forming a filling material and a cover plate on the side of the color filter layer away from the base substrate.
例如,在本公开至少一实施例提供的制备方法中,所述衬底基板的材料为硅基材料。For example, in the preparation method provided by at least one embodiment of the present disclosure, the material of the base substrate is a silicon-based material.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例,而非对本发明的限制。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings in the following description only relate to some embodiments of the present invention, rather than limit the present invention. .
图1为一种硅基OLED微型显示器的截面结构示意图;Figure 1 is a schematic diagram of a cross-sectional structure of a silicon-based OLED microdisplay;
图2为本公开一实施例提供的一种彩膜层的每个重复单元的制备方法的流程图;2 is a flowchart of a method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure;
图3A~图3B为本公开一实施例提供的一种彩膜层的每个重复单元的制备方法的过程图;3A to 3B are process diagrams of a method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure;
图4为本公开一实施例提供的另一种彩膜层的每个重复单元制备方法的流程图;4 is a flowchart of another method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure;
图5A~图5C为本公开一实施例提供的另一种彩膜层的每个重复单元制备方法的过程图;5A to 5C are process diagrams of another method for preparing each repeating unit of a color film layer according to an embodiment of the present disclosure;
图6A为本公开一实施例提供的一种显示基板截面结构示意图;6A is a schematic diagram of a cross-sectional structure of a display substrate provided by an embodiment of the present disclosure;
图6B为本公开一实施例提供的一种显示基板包括的彩膜层的截面结构的电镜图;6B is an electron microscope diagram of a cross-sectional structure of a color filter layer included in a display substrate according to an embodiment of the present disclosure;
图7为本公开一实施例提供的一种显示基板的制备方法的流程图;FIG. 7 is a flowchart of a method for manufacturing a display substrate according to an embodiment of the present disclosure;
图8A~图8E为本公开一实施例提供的一种显示基板的制备方法的过程图;8A to 8E are process diagrams of a method for manufacturing a display substrate according to an embodiment of the present disclosure;
图9A为本公开一实施例提供的一种显示基板的截面结构示意图;9A is a schematic diagram of a cross-sectional structure of a display substrate provided by an embodiment of the present disclosure;
图9B为本公开一实施例提供的再一种显示基板的截面结构示意图;9B is a schematic diagram of a cross-sectional structure of still another display substrate provided by an embodiment of the present disclosure;
图10A为本公开一实施例提供的又一种显示基板的截面结构示意图;10A is a schematic diagram of a cross-sectional structure of another display substrate provided by an embodiment of the present disclosure;
图10B为本公开一实施例提供的又一种显示基板的截面示意图;10B is a schematic cross-sectional view of still another display substrate provided by an embodiment of the present disclosure;
图11为本公开一实施例提供的又一种显示基板的部分截面示意图;11 is a schematic partial cross-sectional view of still another display substrate provided by an embodiment of the present disclosure;
图12A为本公开一实施例提供的一种显示基板的平面结构示意图;FIG. 12A is a schematic diagram of a planar structure of a display substrate provided by an embodiment of the present disclosure;
图12B为图12A中的显示基板的截面结构示意图;FIG. 12B is a schematic diagram of a cross-sectional structure of the display substrate in FIG. 12A;
图13为本公开一实施例提供的一种显示基板的区域划分示意图;以及FIG. 13 is a schematic diagram of area division of a display substrate provided by an embodiment of the present disclosure; and
图14为本公开一实施例提供的一种显示基板的剖视示意图。FIG. 14 is a schematic cross-sectional view of a display substrate provided by an embodiment of the disclosure.
附图标记:Reference signs:
1-硅基衬底;2-隔垫物;3-发光层和功能层;4-薄膜封装层;5-彩色滤光片;6-固化胶;7-玻璃盖板;100-承载层;108-重复单元;201,3041-第一颜色膜层;202,3042-第二颜色膜层;203-第三颜色膜层;300-显示基板;101,301-衬底基板;102-第一绝缘层;302-发光元件;3021,115-阳极;3022,116,105-发光功能层;3023,117-阴极;303-钝化层;200,304,119-彩膜层;3043-第三颜色膜层;305-填充材料;306-盖板;10-显示区域;12,20,140-周边区域;50-黑矩阵;501-第一子层;502-第二子层;503-第三子层;110-阵列基板;113-硅基板;410-发光元件;420-硅基衬底基板;430-像素电路;440-光反射层;450-绝缘层;451-金属构件;452-过孔;453-焊 盘;454-开口;107,211-第一薄膜封装层;118-第二薄膜封装层;120-盖板;12a-连接电极区;121-第一虚设区;122-第二虚设区;103-第一电极图案;1030-第一电极;103a-连接电极图案;103a0-连接电极;de1-第一虚设电极图案;de10-第一虚设电极;106-第二电极;103b-传感器电极图案;103b0-传感器电极;de2-第二虚设电极图案;de20-第二虚设电极;1211-第一虚设子区;1212-第二虚设子区;104a-第一填充层;104c-绝缘包裹层;103e-边缘第一电极;104-像素定义层;1040-像素定义部;104b-第二填充层;104b0-第二填充部;1043-第三填充层;10430-第三填充部;109-导电图案;1091-第一导电部;1092-第二导电部;1093-第三导电部;601-电源线;602-数据线;603-栅绝缘层;604-第一绝缘层;605-第二绝缘层。1-silicon-based substrate; 2- spacer; 3- luminescent layer and functional layer; 4- thin film encapsulation layer; 5- color filter; 6-curing glue; 7-glass cover plate; 100-carrying layer; 108-repeating unit; 201, 3041-first color film layer; 202, 3042-second color film layer; 203-third color film layer; 300-display substrate; 101, 301-base substrate; 102-first Insulation layer; 302-light-emitting element; 3021, 115-anode; 3022, 116, 105-light-emitting functional layer; 3023, 117- cathode; 303-passivation layer; 200, 304, 119- color film layer; 3043-third color film Layer; 305-filling material; 306-cover plate; 10-display area; 12, 20, 140-peripheral area; 50-black matrix; 501-first sub-layer; 502-second sub-layer; 503-third sub-layer Layer; 110-array substrate; 113-silicon substrate; 410-light emitting element; 420-silicon base substrate; 430-pixel circuit; 440-light reflection layer; 450-insulating layer; 451-metal member; 452-via 453-pad; 454-opening; 107,211-first thin-film encapsulation layer; 118-second thin-film encapsulation layer; 120-cover plate; 12a-connection electrode area; 121-first dummy area; 122-second dummy area 103-first electrode pattern; 1030-first electrode; 103a-connection electrode pattern; 103a0-connection electrode; de1-first dummy electrode pattern; de10-first dummy electrode; 106-second electrode; 103b-sensor electrode Pattern; 103b0-sensor electrode; de2-second dummy electrode pattern; de20-second dummy electrode; 1211-first dummy sub-region; 1212-second dummy sub-region; 104a-first filling layer; 104c-insulating wrapping layer 103e-edge first electrode; 104-pixel definition layer; 1040-pixel definition part; 104b-second filling layer; 104b0-second filling part; 1043-third filling layer; 10430-third filling part; 109- Conductive pattern; 1091-first conductive part; 1092-second conductive part; 1093-third conductive part; 601-power line; 602-data line; 603-gate insulating layer; 604-first insulating layer; 605-th Two insulating layer.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
除非另外定义,本公开使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical or scientific terms used in the present disclosure shall have the usual meanings understood by those with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "include" and other similar words mean that the elements or items appearing before the word cover the elements or items listed after the word and their equivalents, but do not exclude other elements or items. Similar words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to indicate the relative position relationship. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
硅基有机发光二极管(OLED)微型显示器,因为拥有集成度高,体积小,超高对比度和可实现超高PPI显示等优点在显示领域具有广泛的应用。彩色化硅基OLED微型显示器一般是在硅基OLED微型显示器制备完成后,立即进行薄膜封装,然后进行彩色滤光片的制备,即直接在封装好的硅基OLED微型显示器上形成彩色滤光片。例如,图1为一种彩色化硅基OLED 微型显示器的截面结构示意图。如图1所示,硅基衬底1上设置有起发白光作用的发光层和起辅助作用的功能层3(例如,空穴注入层、空穴传输层、电子传输层和/或电子注入层),将像素间隔开的隔垫物2,设置在发光层和功能层3上的薄膜封装层4,设置在薄膜封装层4上的彩色滤光片5,设置在彩色滤光片5上的玻璃盖板7,用于粘结硅基衬底1和玻璃盖板7的固化胶6。由于彩色滤光片5形成在硅基OLED微型显示器上,这样在制作彩色滤光片5的过程中需要采用较低的温度(<90℃),否则会对硅基OLED微型显示器产生不利影响。目前,在高温条件下制备大尺寸彩色滤光片5的工艺比较成熟,而在工艺温度小于90℃的条件下制备面积在几平方微米、厚度尺寸在几微米的彩色滤光片5的工艺还不是很成熟,且在较低温度下制备彩色滤光片5时容易出现彩色滤光片5和玻璃盖板7之间粘附性差的问题,此外还可能出现彩色滤光片5的厚度不均一以及在后续的显示过程中摩尔纹严重等问题。Silicon-based organic light-emitting diode (OLED) micro-displays have a wide range of applications in the display field because of their high integration, small size, ultra-high contrast, and ultra-high PPI display. Colored silicon-based OLED microdisplays are generally thin-film encapsulated immediately after the silicon-based OLED microdisplay is prepared, and then the color filter is prepared, that is, the color filter is directly formed on the packaged silicon-based OLED microdisplay . For example, FIG. 1 is a schematic diagram of a cross-sectional structure of a colored silicon-based OLED microdisplay. As shown in Figure 1, a silicon-based substrate 1 is provided with a light-emitting layer that emits white light and an auxiliary functional layer 3 (for example, a hole injection layer, a hole transport layer, an electron transport layer and/or an electron injection layer). Layer), spacers 2 separating pixels, thin-film encapsulation layer 4 arranged on the light-emitting layer and functional layer 3, color filters 5 arranged on the thin-film encapsulation layer 4, arranged on the color filters 5 The glass cover plate 7 is used to bond the silicon-based substrate 1 and the curing glue 6 of the glass cover plate 7. Since the color filter 5 is formed on the silicon-based OLED micro-display, a lower temperature (<90° C.) needs to be used in the process of manufacturing the color filter 5, otherwise it will have an adverse effect on the silicon-based OLED micro-display. At present, the process for preparing large-size color filters 5 under high temperature conditions is relatively mature, and the process for preparing color filters 5 with an area of a few square microns and a thickness of a few microns under the condition of a process temperature of less than 90°C is still not enough. It is not very mature, and when the color filter 5 is prepared at a lower temperature, the problem of poor adhesion between the color filter 5 and the glass cover 7 is likely to occur, and the thickness of the color filter 5 may also be uneven. And in the subsequent display process, the moiré is serious and other problems.
本公开至少一实施例提供一种彩膜层的制备方法,该彩膜层包括多个重复单元,形成每个重复单元包括:形成第一颜色膜层;以及在形成第一颜色膜层之后,形成部分覆盖第一颜色膜层的第二颜色膜层;其中,该第一颜色膜层的粘附性大于第二颜色膜层的粘附性;多个所述重复单元的所述第一颜色膜层在同一构图工艺中形成,多个所述重复单元的所述第二颜色膜层在同一构图工艺中形成,且多个所述重复单元的所述第三颜色膜层在同一构图工艺中形成,通过该方法制备彩膜层可以减小彩膜层从承载层上发生剥离的风险。At least one embodiment of the present disclosure provides a method for preparing a color film layer, the color film layer includes a plurality of repeating units, and forming each repeating unit includes: forming a first color film layer; and after forming the first color film layer, Forming a second color film layer partially covering the first color film layer; wherein the adhesion of the first color film layer is greater than that of the second color film layer; the first color of the plurality of repeating units The film layers are formed in the same patterning process, the second color film layers of the multiple repeating units are formed in the same patterning process, and the third color film layers of the multiple repeating units are formed in the same patterning process Formed, the color filter layer prepared by this method can reduce the risk of peeling of the color filter layer from the carrier layer.
需要说明的是,第一颜色膜层的粘附性大于第二颜色膜层的粘附性,是相对于同一承载层而言的,即第一颜色膜层和第二颜色膜层位于同一承载层上,第一颜色膜层和承载层之间的粘附性大于第二颜色膜层和该承载层之间的粘附性。It should be noted that the adhesion of the first color film layer is greater than that of the second color film layer, which is relative to the same carrier layer, that is, the first color film layer and the second color film layer are located on the same carrier layer. On the layer, the adhesion between the first color film layer and the carrier layer is greater than the adhesion between the second color film layer and the carrier layer.
例如,粘附性大的第一颜色膜层先形成,粘附性小的第二颜色膜层后形成,且粘附性小的第二颜色膜层部分覆盖在粘附性大的第一颜色膜层上,这样可以减小粘附性小的第二颜色膜层与承载层之间的接触面积。第一颜色膜层和第二颜色膜层性质类似,第一颜色膜层和第二颜色膜层之间的粘附力大于第二颜色膜层与承载层之间的粘附力,这样和第二颜色膜层完全没有覆盖第一颜色膜层的情形相比,第二颜色膜层部分覆盖第一颜色膜层可以减小第 一颜色膜层和第二颜色膜层的整体从承载层上发生剥离的可能性。For example, the first color film layer with high adhesion is formed first, and the second color film layer with low adhesion is formed later, and the second color film layer with low adhesion is partially covered on the first color with high adhesion. On the film layer, this can reduce the contact area between the second color film layer with low adhesion and the carrier layer. The first color film layer and the second color film layer have similar properties. The adhesion force between the first color film layer and the second color film layer is greater than the adhesion force between the second color film layer and the carrier layer. Compared with the case where the two-color film layer does not cover the first color film layer at all, the second color film layer partially covers the first color film layer to reduce the overall occurrence of the first color film layer and the second color film layer from the carrier layer Possibility of peeling.
此外,由于第二颜色膜层的粘附性小,其流动性好,在形成第二颜色膜层的过程中,可以减少第一颜色膜层和第二颜色膜层的整体的远离承载层的表面气泡的含量,从而可以提高第一颜色膜层和第二颜色膜层的整体在二者交叠的位置处膜厚的均一性。In addition, due to the low adhesion of the second color film layer and good fluidity, in the process of forming the second color film layer, the overall distance of the first color film layer and the second color film layer away from the carrier layer can be reduced. The content of surface bubbles can improve the uniformity of the film thickness of the entire first color film layer and the second color film layer at the position where the two overlap.
例如,图2为本公开一实施例提供的一种彩膜层的制备方法的流程图。如图2所示,彩膜层包括多个重复单元,每个重复单元的制备方法包括如下步骤:For example, FIG. 2 is a flowchart of a method for preparing a color film layer according to an embodiment of the present disclosure. As shown in Figure 2, the color film layer includes multiple repeating units, and the preparation method of each repeating unit includes the following steps:
步骤S11:形成第一颜色膜层。Step S11: forming a first color film layer.
步骤S12:在形成第一颜色膜层之后,形成部分覆盖第一颜色膜层的第二颜色膜层,其中,该第一颜色膜层的粘附性大于第二颜色膜层的粘附性。Step S12: after forming the first color film layer, forming a second color film layer partially covering the first color film layer, wherein the adhesion of the first color film layer is greater than that of the second color film layer.
例如,多个重复单元的第一颜色膜层在同一构图工艺中形成,多个重复单元的第二颜色膜层在同一构图工艺中形成,且多个重复单元的第三颜色膜层在同一构图工艺中形成。For example, the first color film layers of multiple repeating units are formed in the same patterning process, the second color film layers of multiple repeating units are formed in the same patterning process, and the third color film layers of multiple repeating units are formed in the same patterning process. Formed in the process.
需要说明的是,“部分覆盖第一颜色膜层的第二颜色膜层”是指,当该彩膜层用于显示器件中时,在每个像素单元中,仅有一部分第二颜色膜层覆盖在第一颜色膜层上,且该一部分第二颜色膜层连续地覆盖在第一颜色膜层的一侧的表面上,而不是第二颜色膜层全部覆盖在第一颜色膜层上,也不是第二颜色膜层间隔地覆盖在第一颜色膜层上。It should be noted that "the second color film layer that partially covers the first color film layer" means that when the color film layer is used in a display device, there is only a part of the second color film layer in each pixel unit. Covering the first color film layer, and the part of the second color film layer continuously covers the surface of one side of the first color film layer, instead of the second color film layer covering all the first color film layer, Nor is the second color film layer covering the first color film layer at intervals.
例如,粘附性又称为粘合性或者粘着性,是指两个或两个以上的物体接触时相互结合的作用力,第一颜色膜层的粘附性大于第二颜色膜层的粘附性,是指第一颜色膜层和承载层(例如,后续提及的发光元件的阴极)接触时相互结合的作用力大于第二颜色膜层和承载层(例如,后续提及的发光元件的阴极)接触时相互结合的作用力,即第一颜色膜层相对于第二颜色膜层更不易从承载层上剥离。For example, adhesiveness is also called adhesiveness or tackiness, which refers to the force of bonding when two or more objects are in contact with each other. The adhesiveness of the first color film layer is greater than that of the second color film layer. Attachment means that when the first color film layer and the carrier layer (for example, the cathode of the light-emitting element mentioned later) are in contact with each other, the combined force is greater than that of the second color film layer and the carrier layer (for example, the light-emitting element mentioned later). When the cathode is in contact with each other, it means that the first color film layer is less likely to peel off the carrier layer than the second color film layer.
例如,该第二颜色膜层的透气性大于第一颜色膜层的透气性。由于第二颜色膜层的粘附性小于第一颜色膜层的粘附性,在形成第二颜色膜层的过程中,第二颜色膜层的材料的流动性更好,最终形成的第二颜色膜层的透气性也更好。For example, the air permeability of the second color film layer is greater than the air permeability of the first color film layer. Since the adhesion of the second color film layer is less than that of the first color film layer, in the process of forming the second color film layer, the fluidity of the material of the second color film layer is better, and the second color film layer is finally formed. The air permeability of the color film layer is also better.
需要说明的是,上述透气性是指气体对第一颜色膜层的渗透性或者对第二颜色膜层的渗透性。例如,第一颜色膜层和第二颜色膜层均为微孔透气膜。 例如,每分钟每平方米的第一颜色膜层的透气量为10ml~300ml;每分钟每平方米的第二颜色膜层的透气量为500ml~1000ml。It should be noted that the above-mentioned air permeability refers to the permeability of gas to the first color film layer or the permeability to the second color film layer. For example, the first color film layer and the second color film layer are both microporous and breathable films. For example, the air permeability of the first color film layer per minute per square meter is 10 ml to 300 ml; the air permeability of the second color film layer per minute per square meter is 500 ml to 1000 ml.
例如,图3A-图3B为本公开一实施例提供的一种彩膜层的每个重复单元的制备方法的过程图。For example, FIGS. 3A to 3B are process diagrams of a method for preparing each repeating unit of a color filter layer according to an embodiment of the present disclosure.
如图3A所示,在承载层100上形成相互间隔的第一颜色膜层201。在图3A中,任意相邻的两个第一颜色膜层201之间的间距相等。根据不同的需求,相邻的两个第一颜色膜层201之间的间距也可以不相等,在此不作限定。As shown in FIG. 3A, a first color film layer 201 spaced apart from each other is formed on the carrier layer 100. In FIG. 3A, the distance between any two adjacent first color film layers 201 is equal. According to different requirements, the distance between two adjacent first color film layers 201 may also be unequal, which is not limited here.
例如,如图3B所示,任意相邻的两个第一颜色膜层201之间形成有第二颜色膜层202,且第二颜色膜层202在与第一颜色膜层201交界的边缘处覆盖与其相邻的两个第一颜色膜层201。例如,第一颜色膜层201和第二颜色膜层202构成彩膜层200。For example, as shown in FIG. 3B, a second color film layer 202 is formed between any two adjacent first color film layers 201, and the second color film layer 202 is at the edge of the boundary with the first color film layer 201 Cover the two adjacent first color film layers 201. For example, the first color film layer 201 and the second color film layer 202 constitute the color film layer 200.
例如,在形成该彩膜层200的过程中,粘附性大的第一颜色膜层201先形成,粘附性小的第二颜色膜层202后形成,且粘附性小的第二颜色膜层202部分覆盖在粘附性大的第一颜色膜层201上,这样可以减小粘附性小的第二颜色膜层202与承载层100之间的接触面积。第一颜色膜层201的基体材料和第二颜色膜层202的基体材料大致相同,从而第一颜色膜层201和第二颜色膜层202之间的粘附力大于第二颜色膜层202与承载层100之间的粘附力。例如,第一颜色膜层201和第二颜色膜层202的基体材料均可以包括丙二醇单甲基醚酯、3-甲氧基丁基乙酸酯和丙烯酸树脂,这样和第二颜色膜层202完全没有覆盖第一颜色膜层201的情形相比,第二颜色膜层202部分覆盖第一颜色膜层201可以减小第一颜色膜层201和第二颜色膜层202的整体从承载层100上发生剥离的可能性。For example, in the process of forming the color film layer 200, the first color film layer 201 with higher adhesion is formed first, the second color film layer 202 with lower adhesion is formed later, and the second color film layer 202 with lower adhesion is formed later. The film layer 202 partially covers the first color film layer 201 with high adhesion, so that the contact area between the second color film layer 202 with low adhesion and the carrier layer 100 can be reduced. The base material of the first color film layer 201 and the base material of the second color film layer 202 are approximately the same, so that the adhesion between the first color film layer 201 and the second color film layer 202 is greater than that between the second color film layer 202 and the second color film layer 202. Adhesion between the load-bearing layers 100. For example, the base materials of the first color film layer 201 and the second color film layer 202 may both include propylene glycol monomethyl ether ester, 3-methoxybutyl acetate and acrylic resin, so that it is compatible with the second color film layer 202. Compared with the case where the first color film layer 201 is not covered at all, the second color film layer 202 partially covering the first color film layer 201 can reduce the overall separation of the first color film layer 201 and the second color film layer 202 from the carrier layer 100. Possibility of peeling.
此外,由于第二颜色膜层202的粘附性小,其流动性好,在形成第二颜色膜层202的过程中,可以减少第一颜色膜层201和第二颜色膜层202的整体的远离承载层100的表面气泡的含量,从而可以提高第一颜色膜层201和第二颜色膜层202的整体在二者交叠的位置处膜厚的均一性。如图3B所示,第二颜色膜层202在覆盖第一颜色膜层201的位置处,第二颜色膜层202的表面是平整的。In addition, because the second color film layer 202 has low adhesion and good fluidity, in the process of forming the second color film layer 202, the overall weight of the first color film layer 201 and the second color film layer 202 can be reduced. The content of air bubbles on the surface away from the carrier layer 100 can improve the uniformity of the film thickness of the entire first color film layer 201 and the second color film layer 202 at the position where the two overlap. As shown in FIG. 3B, the surface of the second color film layer 202 is flat at the position where the second color film layer 202 covers the first color film layer 201.
目前,在硅基OLED微型显示器上制作的彩膜层时均未设置黑矩阵(black matrix,BM)。这是因为在采用溅射工艺形成金属黑矩阵(由低反射 率的铬形成)的过程中,会对硅基OLED微型显示器中的薄膜封装层造成不利影响,进而对发光元件造成不利影响;而采用树脂材料形成黑矩阵无法实现高精度。但是,黑矩阵的缺失,降低了硅基OLED微型显示器的对比度,影响了显示效果。当将该彩膜层集成在硅基OLED微型显示器上时,虽然提高了硅基OLED微型显示器的集成度,但是从产业化的角度来说,会影响最终形成的产品的合格率,在制备彩膜层的过程中一旦出现问题,硅基OLED微型显示器都将报废,从而增加了生产成本。At present, no black matrix (BM) is provided in the color film layer fabricated on the silicon-based OLED microdisplay. This is because in the process of forming the metal black matrix (formed from low-reflectivity chromium) by the sputtering process, it will adversely affect the thin-film encapsulation layer in the silicon-based OLED microdisplay, and then adversely affect the light-emitting element; and The use of resin materials to form the black matrix cannot achieve high accuracy. However, the lack of a black matrix reduces the contrast of the silicon-based OLED microdisplay and affects the display effect. When the color film layer is integrated on the silicon-based OLED micro-display, although the integration of the silicon-based OLED micro-display is improved, from the perspective of industrialization, it will affect the qualification rate of the final product. Once there is a problem in the filming process, the silicon-based OLED microdisplay will be scrapped, thereby increasing the production cost.
例如,当图3B所示的彩膜层用于显示器件中时,在一个像素单元中,第二颜色膜层202的一个边缘和与其相邻的第一颜色膜层201的边缘交叠,这样在第二颜色膜层202和第一颜色膜层201交叠的位置处可以阻挡光线透过,从而可以起到类似黑矩阵的作用,从而解决了上述黑矩阵缺失带来的问题,也避免了制备黑矩阵带来的硅基OLED微型显示器被报废的风险。For example, when the color film layer shown in FIG. 3B is used in a display device, in a pixel unit, one edge of the second color film layer 202 overlaps with the edge of the adjacent first color film layer 201, such that The overlapping position of the second color film layer 202 and the first color film layer 201 can block the light from passing through, which can play a role similar to the black matrix, thereby solving the problem caused by the lack of the black matrix and avoiding the problem. The risk of scrapping of silicon-based OLED micro-displays brought about by the preparation of the black matrix.
例如,如图3B所示,在相邻的两个像素单元中,第二颜色膜层202的两个边缘分别和与其相邻的两个第一颜色膜层201的边缘交叠,即第二颜色膜层202的一个边缘覆盖在其所在的像素单元包括的第一颜色膜层201上,这样可以实现在一个像素单元中两个子像素单元的边缘相交叠,从而可以阻挡光线透过,起到了类似黑矩阵的作用。第二颜色膜层202的另一个边缘覆盖在与其所在的像素单元相邻的像素单元包括的第一颜色膜层201上,这样可以实现相邻的两个像素单元的边缘相交叠,从而可以阻挡光线透过,起到了类似黑矩阵的作用。For example, as shown in FIG. 3B, in two adjacent pixel units, the two edges of the second color film layer 202 overlap with the edges of the two adjacent first color film layers 201 respectively, that is, the second One edge of the color film layer 202 covers the first color film layer 201 included in the pixel unit where it is located, so that the edges of the two sub-pixel units in a pixel unit overlap, so as to block light from passing through, and play a Similar to the role of the black matrix. The other edge of the second color film layer 202 covers the first color film layer 201 included in the pixel unit adjacent to the pixel unit in which it is located, so that the edges of two adjacent pixel units can be overlapped, which can block The light passes through and acts like a black matrix.
例如,图4为本公开一实施例提供的另一种彩膜层的每个重复单元制备方法的流程图。如图4所示,该彩膜层的制备方法包括如下步骤:For example, FIG. 4 is a flowchart of another method for preparing each repeating unit of a color film layer provided by an embodiment of the present disclosure. As shown in Fig. 4, the preparation method of the color film layer includes the following steps:
步骤S21:形成第一颜色膜层。Step S21: forming a first color film layer.
步骤S22:形成部分覆盖第一颜色膜层的第三颜色膜层,其中,第三颜色膜层的粘附性小于第一颜色膜层的粘附性。Step S22: forming a third color film layer partially covering the first color film layer, wherein the adhesion of the third color film layer is lower than that of the first color film layer.
步骤S23:形成部分覆盖第一颜色膜层和部分覆盖第三颜色膜层的第二颜色膜层,其中,该第二颜色膜层的粘附性小于第一颜色膜层的粘附性,该第二颜色膜层的粘附性小于该第三颜色膜层的粘附性。Step S23: forming a second color film layer partially covering the first color film layer and a second color film layer partially covering the third color film layer, wherein the adhesion of the second color film layer is less than that of the first color film layer, The adhesion of the second color film layer is less than the adhesion of the third color film layer.
需要说明的是,第二颜色膜层的粘附性小于第三颜色膜层的粘附性,也是相对于同一承载层而言的,即第二颜色膜层和第三颜色膜层位于同一承载层上,第二颜色膜层和承载层之间的粘附性小于第三颜色膜层和该承载层之 间的粘附性。It should be noted that the adhesion of the second color film layer is less than that of the third color film layer, which is also relative to the same carrier layer, that is, the second color film layer and the third color film layer are located on the same carrier layer. On the layer, the adhesion between the second color film layer and the carrier layer is less than the adhesion between the third color film layer and the carrier layer.
例如,图4所示的制备方法和图2所示的制备方法的不同之处在于,在形成第一颜色膜层之后且在形成第二颜色膜层之前,还包括形成第三颜色膜层。该第三颜色膜层部分覆盖第一颜色膜层,第二颜色膜层部分覆盖第三颜色膜层;第三颜色膜层的粘附性大于第二颜色膜层的粘附性且小于第一颜色膜层的粘附性。For example, the manufacturing method shown in FIG. 4 is different from the manufacturing method shown in FIG. 2 in that after forming the first color film layer and before forming the second color film layer, it further includes forming a third color film layer. The third color film layer partially covers the first color film layer, and the second color film layer partially covers the third color film layer; the adhesion of the third color film layer is greater than that of the second color film layer and smaller than that of the first color film layer. Adhesion of the color film.
需要说明的是,“部分覆盖第一颜色膜层的第三颜色膜层”是指,当该彩膜层用于显示器件中时,在每个像素单元中,仅有一部分第三颜色膜层覆盖在第一颜色膜层上,且该一部分第三颜色膜层连续地覆盖在第一颜色膜层的一侧的表面上,而不是该第三颜色膜层全部覆盖在第一颜色膜层上,也不是第三颜色膜层间隔地覆盖在第一颜色膜层上。It should be noted that "the third color film layer partially covering the first color film layer" means that when the color film layer is used in a display device, in each pixel unit, only a part of the third color film layer Covered on the first color film layer, and the part of the third color film layer is continuously covered on the surface of one side of the first color film layer, instead of the third color film layer being completely covered on the first color film layer , Nor is the third color film layer covering the first color film layer at intervals.
还需要说明的是,“部分覆盖第一颜色膜层和部分覆盖第三颜色膜层的第二颜色膜层”是指,当该彩膜层用于显示器件中时,在每个像素单元中,仅有一部分第二颜色膜层覆盖在第一颜色膜层上,而不是该第二颜色膜层全部覆盖在第一颜色膜层上,且该一部分第二颜色膜层连续地覆盖在第一颜色膜层的一侧的表面上,不是该第二颜色膜层间隔地覆盖在第一颜色膜层上;仅有另一部分第二颜色膜层覆盖在第三颜色膜层上,且该另一部分第二颜色膜层连续地覆盖在第三颜色膜层的靠近第一颜色膜层的一侧的表面上,而不是该第二颜色膜层全部覆盖在第三颜色膜层上,也不是第二颜色膜层间隔地覆盖在第三颜色膜层上。It should also be noted that "the second color film layer partially covering the first color film layer and the second color film layer partially covering the third color film layer" means that when the color film layer is used in a display device, in each pixel unit , Only a part of the second color film layer is covered on the first color film layer, instead of the second color film layer being completely covered on the first color film layer, and this part of the second color film layer continuously covers the first color film layer. On the surface of one side of the color film layer, the second color film layer does not cover the first color film layer at intervals; only another part of the second color film layer covers the third color film layer, and the other part The second color film layer continuously covers the surface of the third color film layer on the side close to the first color film layer, instead of the second color film layer covering all of the third color film layer, nor the second color film layer. The color film layer covers the third color film layer at intervals.
例如,当该彩膜层用于显示器件中时,在一个像素单元中,第一颜色膜层和第三颜色膜层相互间隔,第二颜色膜层形成在第一颜色膜层和第三颜色膜层之间间隔的区域中,且第二颜色膜层的一个边缘和与其相邻的第一颜色膜层的边缘交叠,第二颜色膜层的另一个边缘和与其相邻的第三颜色膜层的边缘交叠。For example, when the color film layer is used in a display device, in a pixel unit, the first color film layer and the third color film layer are separated from each other, and the second color film layer is formed on the first color film layer and the third color film layer. In the area between the film layers, one edge of the second color film layer overlaps with the edge of the adjacent first color film layer, and the other edge of the second color film layer overlaps with the adjacent third color The edges of the film overlap.
例如,图5A-图5C为本公开一实施例提供的另一种彩膜层的每个重复单元制备方法的过程图。For example, FIGS. 5A to 5C are process diagrams of another method for preparing each repeating unit of a color film layer provided by an embodiment of the present disclosure.
如图5A所示,在承载层100上形成相互间隔的第一颜色膜层201。在图5A中,任意相邻的两个第一颜色膜层201之间的间距相等。根据不同的设计,相邻的两个第一颜色膜层201之间的间距也可以不相等,在此不作限定。As shown in FIG. 5A, a first color film layer 201 spaced apart from each other is formed on the carrier layer 100. In FIG. 5A, the distance between any two adjacent first color film layers 201 is equal. According to different designs, the distance between two adjacent first color film layers 201 may also be unequal, which is not limited here.
如图5B所示,任意相邻的两个第一颜色膜层201之间形成有第三颜色膜层203,且任意相邻的两个第一颜色膜层201之间仍然保留一定的间隙用于后续形成第二颜色膜层。第三颜色膜层203在与第一颜色膜层201交界的边缘处覆盖与其相邻的第一颜色膜层201。第三颜色膜层203部分覆盖第一颜色膜层201可以减小第三颜色膜层203和第一颜色膜层201的整体从承载层100上剥离的风险,其原因可以参见上述中的相关描述,在此不再赘述。As shown in FIG. 5B, a third color film layer 203 is formed between any two adjacent first color film layers 201, and a certain gap is still reserved between any two adjacent first color film layers 201. A second color film layer is subsequently formed. The third color film layer 203 covers the adjacent first color film layer 201 at the edge of the boundary with the first color film layer 201. The third color film layer 203 partially covering the first color film layer 201 can reduce the risk of the third color film layer 203 and the first color film layer 201 being peeled off the carrier layer 100. For the reason, please refer to the relevant description above. , I won’t repeat it here.
例如,如图5C所示,当该彩膜层200放置在显示器件中时,第二颜色膜层202形成在一个像素单元包括的第一颜色膜层201和与该一个像素单元相邻的像素单元包括的第三颜色膜层203之间。该第二颜色膜层202在与第一颜色膜层201交界的边缘处覆盖与其相邻的第一颜色膜层201,且第二颜色膜层202在与第三颜色膜层203交界的边缘处覆盖与其相邻的第三颜色膜层203。For example, as shown in FIG. 5C, when the color film layer 200 is placed in a display device, the second color film layer 202 is formed on the first color film layer 201 included in one pixel unit and the pixels adjacent to the one pixel unit. The third color film layer 203 included in the unit. The second color film layer 202 covers the adjacent first color film layer 201 at the edge of the boundary with the first color film layer 201, and the second color film layer 202 is at the edge boundary with the third color film layer 203 Cover the third color film layer 203 adjacent thereto.
例如,该第二颜色膜层202的粘附性小于第一颜色膜层201的粘附性,且该第二颜色膜层202的粘附性小于该第三颜色膜层203的粘附性。粘附性最小的第二颜色膜层202在两侧分别部分覆盖粘附性最大的第一颜色膜层201和粘附性位于第一颜色膜层201和第二颜色膜层202之间的第三颜色膜层203,这样相对于第二颜色膜层202完全覆盖在承载层100上的情形可以减小第二颜色膜层202与承载层100的接触面积。第一颜色膜层201的基体材料、第二颜色膜层202的基体材料和第三颜色膜层203的基体材料大致相同,从而第二颜色膜层202和第一颜色膜层201之间的粘附力大于第二颜色膜层202与承载层100之间的粘附力,第二颜色膜层202和第三颜色膜层203之间的粘附力大于第二颜色膜层202与承载层100之间的粘附力。例如,第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的基体材料均包括丙二醇单甲基醚酯、3-甲氧基丁基乙酸酯和丙烯酸树脂,这样和第二颜色膜层202完全没有覆盖第一颜色膜层201和第三颜色膜层203的情形相比,第二颜色膜层202部分覆盖第一颜色膜层201和部分覆盖第三颜色膜层203可以减小第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的整体从承载层100上发生剥离的可能性。For example, the adhesion of the second color film layer 202 is less than that of the first color film layer 201, and the adhesion of the second color film layer 202 is less than the adhesion of the third color film layer 203. The second color film layer 202 with the least adhesiveness partially covers the first color film layer 201 with the highest adhesiveness on both sides and the first color film layer 201 with the adhesion between the first color film layer 201 and the second color film layer 202. The three-color film layer 203 can reduce the contact area between the second color film layer 202 and the carrier layer 100 compared with the case where the second color film layer 202 is completely covered on the carrier layer 100. The base material of the first color film layer 201, the base material of the second color film layer 202, and the base material of the third color film layer 203 are approximately the same, so that the adhesion between the second color film layer 202 and the first color film layer 201 The adhesion force is greater than the adhesion force between the second color film layer 202 and the carrier layer 100, and the adhesion force between the second color film layer 202 and the third color film layer 203 is greater than the adhesion force between the second color film layer 202 and the carrier layer 100 Adhesion between. For example, the base materials of the first color film layer 201, the second color film layer 202, and the third color film layer 203 all include propylene glycol monomethyl ether ester, 3-methoxybutyl acetate, and acrylic resin, such that Compared with the case where the second color film layer 202 does not cover the first color film layer 201 and the third color film layer 203 at all, the second color film layer 202 partially covers the first color film layer 201 and partially covers the third color film layer 203 It is possible to reduce the possibility that the whole of the first color film layer 201, the second color film layer 202, and the third color film layer 203 will peel off from the carrier layer 100.
例如,由于第二颜色膜层202的粘附性小,其流动性最好,在形成第二颜色膜层202的过程中,可以减少第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的整体的远离承载层100的表面气泡的含量,从而可以提 高第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的整体在它们中的任意两层交叠的位置处膜厚的均一性。如图5C所示,第二颜色膜层202在和第一颜色膜层201交叠的位置处,第二颜色膜层202的表面是平整的。第二颜色膜层202在和第三颜色膜层203交叠的位置处,第二颜色膜层202的表面也是平整的。For example, due to the low adhesion of the second color film layer 202, its fluidity is the best. In the process of forming the second color film layer 202, the first color film layer 201, the second color film layer 202 and the second color film layer 202 can be reduced. The content of air bubbles on the surface of the three-color film layer 203 far away from the carrier layer 100 as a whole can be increased in any two of the first color film layer 201, the second color film layer 202, and the third color film layer 203. The uniformity of the film thickness at the overlapping position. As shown in FIG. 5C, at a position where the second color film layer 202 overlaps the first color film layer 201, the surface of the second color film layer 202 is flat. At the position where the second color film layer 202 overlaps the third color film layer 203, the surface of the second color film layer 202 is also flat.
例如,当图5C所示的彩膜层用于显示器件中时,在一个像素单元中,第二颜色膜层202的一个边缘和与其相邻的第一颜色膜层201的边缘交叠,第二颜色膜层202的另一个边缘和与其相邻的第三颜色膜层203的边缘交叠,这样在第二颜色膜层202和第一颜色膜层201交叠的位置处,以及第二颜色膜层202和第三颜色膜层203交叠的位置处均可以阻挡光线透过,从而可以起到类似黑矩阵的作用,从而解决了上述黑矩阵缺失带来的问题,也消除了制备黑矩阵带来的硅基OLED微型显示器被报废的风险。For example, when the color film layer shown in FIG. 5C is used in a display device, in a pixel unit, one edge of the second color film layer 202 overlaps with the edge of the adjacent first color film layer 201, The other edge of the two-color film layer 202 overlaps with the edge of the adjacent third-color film layer 203, so that at the position where the second-color film layer 202 and the first-color film layer 201 overlap, and the second color The overlapping positions of the film layer 202 and the third color film layer 203 can block light from passing through, which can act like a black matrix, thereby solving the problem caused by the lack of a black matrix and eliminating the need for preparing a black matrix. The risk of silicon-based OLED micro-displays being scrapped.
例如,第三颜色膜层203的透气性大于第一颜色膜层201的透气性且小于第二颜色膜层202的透气性。由于第二颜色膜层202的粘附性同时小于第一颜色膜层201和第三颜色膜层203的粘附性,在形成第二颜色膜层202的过程中,第二颜色膜层202的材料的流动性最好,最终形成的第二颜色膜层202的透气性也最好。For example, the air permeability of the third color film layer 203 is greater than the air permeability of the first color film layer 201 and less than the air permeability of the second color film layer 202. Since the adhesion of the second color film layer 202 is smaller than that of the first color film layer 201 and the third color film layer 203, during the process of forming the second color film layer 202, the second color film layer 202 has The fluidity of the material is the best, and the air permeability of the finally formed second color film layer 202 is also the best.
例如,第一颜色膜层201、第二颜色膜层202和第三颜色膜层203均为微孔透气膜。例如,每分钟每平方米的第一颜色膜层201的透气量为10ml~300ml;每分钟每平方米的第三颜色膜层202的透气量为300ml~500ml;每分钟每平方米的第二颜色膜层的透气量为500ml~1000ml。For example, the first color film layer 201, the second color film layer 202, and the third color film layer 203 are all microporous and breathable films. For example, the air permeability of the first color film layer 201 per minute per square meter is 10 ml to 300 ml; the air permeability of the third color film layer 202 per minute per square meter is 300 ml to 500 ml; The air permeability of the color film layer is 500ml~1000ml.
例如,在图5C所示的结构中,第一颜色膜层201为绿色膜层、第二颜色膜层202为蓝色膜层,以及第三颜色膜层203为红色膜层。For example, in the structure shown in FIG. 5C, the first color film layer 201 is a green film layer, the second color film layer 202 is a blue film layer, and the third color film layer 203 is a red film layer.
例如,该第一颜色膜层201的材料包括基体材料和第一颜色材料;该第二颜色膜层202的材料包括基体材料和第二颜色材料;以及该第三颜色膜层203的材料包括基体材料和第三颜色材料。For example, the material of the first color film layer 201 includes a base material and a first color material; the material of the second color film layer 202 includes a base material and a second color material; and the material of the third color film layer 203 includes a base material. Material and third color material.
例如,基体材料包括丙二醇单甲基醚酯、3-甲氧基丁基乙酸酯和丙烯酸树脂;第一颜色材料包括C 32Cl 16CuN 8、C 16H 11N 5O 4和辅助绿色颜料;第二颜色材料包括2-丁酮、酞菁蓝和辅助蓝色颜料;第三颜色材料包括2-丁酮、C 28H 16N 2O 4、C 16H 9N 5O 6和辅助红色颜料。 For example, the matrix material includes propylene glycol monomethyl ether ester, 3-methoxybutyl acetate and acrylic resin; the first color material includes C 32 Cl 16 CuN 8 , C 16 H 11 N 5 O 4 and auxiliary green pigments ; The second color material includes 2-butanone, phthalocyanine blue and auxiliary blue pigment; the third color material includes 2-butanone, C 28 H 16 N 2 O 4 , C 16 H 9 N 5 O 6 and auxiliary red pigment.
例如,以质量百分含量计,第一颜色膜层201的材料包括50wt%~60wt% 的丙二醇单甲基醚酯,20wt%~25wt%的3-甲氧基丁基乙酸酯,1wt%~10wt%的丙烯酸树脂,5wt%~11wt%的C 32Cl 16CuN 8,3wt%~10wt%的C 16H 11N 5O 4,1wt%~10wt%的辅助绿色颜料。 For example, in terms of mass percentage, the material of the first color film layer 201 includes 50 wt% to 60 wt% of propylene glycol monomethyl ether ester, 20 wt% to 25 wt% of 3-methoxybutyl acetate, 1 wt% ~10wt% of acrylic resin, 5wt% to 11wt% of C 32 Cl 16 CuN 8 , 3wt% to 10wt% of C 16 H 11 N 5 O 4 , 1wt% to 10wt% of auxiliary green pigments.
例如,以质量百分含量计,第二颜色膜层202的材料包括60wt%~75wt%的丙二醇单甲基醚酯,9wt%~14wt%的3-甲氧基丁基乙酸酯,5wt%~10wt%的丙烯酸树脂,0.05wt%~0.5wt%的2-丁酮,3wt%~10wt%的酞菁蓝,1wt%~10wt%的辅助蓝色颜料。For example, in terms of mass percentage, the material of the second color film layer 202 includes 60 wt% to 75 wt% of propylene glycol monomethyl ether ester, 9 wt% to 14 wt% of 3-methoxybutyl acetate, 5 wt% ~10wt% of acrylic resin, 0.05wt% to 0.5wt% of 2-butanone, 3wt% to 10wt% of phthalocyanine blue, 1wt% to 10wt% of auxiliary blue pigment.
例如,以质量百分含量计,第三颜色膜层203的材料包括60wt%~70wt%的丙二醇单甲基醚酯,10wt%~30wt%的3-甲氧基丁基乙酸酯,2wt%~10wt%的丙烯酸树脂,0.05wt%~0.5wt%的2-丁酮,2wt%~10wt%的C 28H 16N 2O 4,0.5wt%~3wt%的C 16H 9N 5O 6,1wt%~10wt%的辅助红色颜料。 For example, in terms of mass percentage, the material of the third color film layer 203 includes 60 wt% to 70 wt% of propylene glycol monomethyl ether ester, 10 wt% to 30 wt% of 3-methoxybutyl acetate, 2 wt% ~10wt% acrylic resin, 0.05wt%~0.5wt% 2-butanone, 2wt%~10wt% C 28 H 16 N 2 O 4 , 0.5wt%~3wt% C 16 H 9 N 5 O 6 , 1wt% to 10wt% of auxiliary red pigments.
例如,第一颜色膜层201的材料的粘度为8.1mPa·s~9.0mPa·s,第二颜色膜层202的材料的粘度为7.5mPa·s~8.0mPa·s,以及第三颜色膜层203的材料的粘度为4mPa·s~4.6mPa·s。For example, the viscosity of the material of the first color film layer 201 is 8.1mPa·s~9.0mPa·s, the viscosity of the material of the second color film layer 202 is 7.5mPa·s~8.0mPa·s, and the third color film layer The viscosity of the 203 material is 4 mPa·s to 4.6 mPa·s.
例如,在一个示例中,以质量百分含量计,第一颜色膜层201的材料包括55wt%的丙二醇单甲基醚酯,23wt%的3-甲氧基丁基乙酸酯,5wt%的丙烯酸树脂,5wt%的C 32Cl 16CuN 8,7wt%的C 16H 11N 5O 4,5wt%的辅助绿色颜料。例如,该第一颜色膜层201的材料的粘度为8.4mPa·s。 For example, in an example, in terms of mass percentage, the material of the first color film layer 201 includes 55 wt% of propylene glycol monomethyl ether ester, 23 wt% of 3-methoxybutyl acetate, and 5 wt% of Acrylic resin, 5wt% C 32 Cl 16 CuN 8 , 7wt% C 16 H 11 N 5 O 4 , 5wt% auxiliary green pigment. For example, the viscosity of the material of the first color film layer 201 is 8.4 mPa·s.
例如,在一个示例中,以质量百分含量计,第二颜色膜层202的材料包括68wt%的丙二醇单甲基醚酯,12wt%的3-甲氧基丁基乙酸酯,6wt%的丙烯酸树脂,0.3wt%的2-丁酮,6wt%的酞菁蓝,7.7wt%的辅助蓝色颜料。例如,该第二颜色膜层202的材料的粘度为7.8mPa·s。For example, in an example, in terms of mass percentage, the material of the second color film layer 202 includes 68 wt% of propylene glycol monomethyl ether ester, 12 wt% of 3-methoxybutyl acetate, and 6 wt% of Acrylic resin, 0.3wt% 2-butanone, 6wt% phthalocyanine blue, 7.7% by weight auxiliary blue pigment. For example, the viscosity of the material of the second color film layer 202 is 7.8 mPa·s.
例如,在一个示例中,以质量百分含量计,第三颜色膜层203的材料包括65wt%的丙二醇单甲基醚酯,15wt%的3-甲氧基丁基乙酸酯,6wt%的丙烯酸树脂,0.3wt%的2-丁酮,8wt%的C 28H 16N 2O 4,1.7wt%的C 16H 9N 5O 6,4wt%的辅助红色颜料。例如,该第三颜色膜层203的材料的粘度为4.4mPa·s。 For example, in an example, in terms of mass percentage, the material of the third color film layer 203 includes 65 wt% of propylene glycol monomethyl ether ester, 15 wt% of 3-methoxybutyl acetate, and 6 wt% of Acrylic resin, 0.3% by weight of 2-butanone, 8% by weight of C 28 H 16 N 2 O 4 , 1.7% by weight of C 16 H 9 N 5 O 6 , 4% by weight of auxiliary red pigment. For example, the viscosity of the material of the third color film layer 203 is 4.4 mPa·s.
例如,在一个承载层上设置的第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的面积均小于20μm 2,例如为10μm 2~20μm 2For example, the areas of the first color film layer 201, the second color film layer 202, and the third color film layer 203 provided on one carrier layer are all less than 20 μm 2 , for example, 10 μm 2 to 20 μm 2 .
例如,第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的面积相等或者不相等。第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的面积可以均为10μm 2、15μm 2或者20μm 2等。 For example, the areas of the first color film layer 201, the second color film layer 202, and the third color film layer 203 are equal or not equal. The areas of the first color film layer 201, the second color film layer 202, and the third color film layer 203 may all be 10 μm 2 , 15 μm 2 or 20 μm 2 .
例如,制备第一颜色膜层201、第二颜色膜层202和第三颜色膜层203时所采用的温度均小于90℃,例如,该温度为10℃、20℃、25℃、30℃、35℃、40℃、45℃、60℃、65℃、70℃、85℃或者90℃等。For example, the temperature used when preparing the first color film layer 201, the second color film layer 202, and the third color film layer 203 are all less than 90°C, for example, the temperature is 10°C, 20°C, 25°C, 30°C, 35℃, 40℃, 45℃, 60℃, 65℃, 70℃, 85℃ or 90℃ etc.
例如,第一颜色膜层201、第二颜色膜层202和第三颜色膜层203的制备工艺包括:采用旋涂工艺形成第一颜色薄膜、第二颜色薄膜和第三颜色薄膜,然后分别对第一颜色薄膜、第二颜色薄膜和第三颜色薄膜进行构图工艺形成第一颜色膜层201、第二颜色膜层202和第三颜色膜层203。For example, the preparation process of the first color film layer 201, the second color film layer 202, and the third color film layer 203 includes: forming a first color film, a second color film, and a third color film by a spin coating process, and then separately The first color film, the second color film, and the third color film are patterned to form the first color film layer 201, the second color film layer 202, and the third color film layer 203.
例如,本公开至少一实施例还提供一种显示基板。图6A为本公开一实施例提供的一种显示基板截面结构示意图。如图6A所示,该显示基板包括承载层100和多个重复单元108,每个重复单元108包括绿色膜层G、红色膜层R和蓝色膜层B,该绿色膜层G、红色膜层R和蓝色膜层B设置在承载层100上且与承载层100的第一表面均直接接触。图6B为本公开一实施例提供的一种显示基板包括的彩膜层的截面结构的电镜图。如图6A和6B所示,该彩膜层包括绿色膜层G、红色膜层R和蓝色膜层B,绿色膜层G、红色膜层R和蓝色膜层B设置在承载层100上且与承载层100的第一表面均直接接触,在平行承载层100的第一表面的平面上,在每个重复单元108中,该红色膜层R设置在绿色膜层G的第一侧,蓝色膜层B设置在绿色膜层G的与第一侧相对的第二侧,即绿色膜层G设置在红色膜层R和蓝色膜层B之间;红色膜层R和蓝色膜层B至少之一覆盖部分绿色膜层G;至少部分绿色膜层G与红色膜层R和蓝色膜层B均不交叠,以实现绿色膜层G、红色膜层R和蓝色膜层B分别使得部分绿色光线、红色光线和蓝色光线透过,以便后续混合成白光。For example, at least one embodiment of the present disclosure further provides a display substrate. FIG. 6A is a schematic diagram of a cross-sectional structure of a display substrate provided by an embodiment of the present disclosure. As shown in FIG. 6A, the display substrate includes a carrier layer 100 and a plurality of repeating units 108. Each repeating unit 108 includes a green film layer G, a red film layer R, and a blue film layer B. The green film layer G, the red film layer The layer R and the blue film layer B are disposed on the carrier layer 100 and are in direct contact with the first surface of the carrier layer 100. 6B is an electron microscope diagram of a cross-sectional structure of a color filter layer included in a display substrate provided by an embodiment of the present disclosure. As shown in FIGS. 6A and 6B, the color film layer includes a green film layer G, a red film layer R and a blue film layer B. The green film layer G, the red film layer R and the blue film layer B are arranged on the carrier layer 100 And it is in direct contact with the first surface of the carrier layer 100. On a plane parallel to the first surface of the carrier layer 100, in each repeating unit 108, the red film layer R is arranged on the first side of the green film layer G, The blue film layer B is arranged on the second side of the green film layer G opposite to the first side, that is, the green film layer G is arranged between the red film layer R and the blue film layer B; the red film layer R and the blue film layer At least one of the layers B covers part of the green film layer G; at least part of the green film layer G does not overlap with the red film layer R and the blue film layer B, so as to realize the green film layer G, the red film layer R and the blue film layer B respectively allows part of the green light, red light and blue light to pass through so as to be subsequently mixed into white light.
例如,如图6A和6B所示,该绿色膜层G的粘附性大于红色膜层R的粘附性和蓝色膜层B的粘附性。这样绿色膜层G形成在最下层,红色膜层R和蓝色膜层B分别覆盖绿色膜层G的部分区域,这样可以增强红色膜层R和蓝色膜层B与承载层100之间的粘附性。For example, as shown in FIGS. 6A and 6B, the adhesion of the green film layer G is greater than the adhesion of the red film layer R and the adhesion of the blue film layer B. In this way, the green film layer G is formed at the bottom layer, and the red film layer R and the blue film layer B respectively cover part of the green film layer G. This can enhance the gap between the red film layer R and the blue film layer B and the carrier layer 100 Adhesion.
需要说明的是,绿色膜层G的粘附性大于红色膜层R的粘附性和蓝色膜层B的粘附性,是相对于同一承载层100而言的,即绿色膜层G、红色膜层R和蓝色膜层B位于同一承载层100上,绿色膜层G和承载层100之间的粘附性大于红色膜层R和该承载层100之间的粘附性,且大于蓝色膜层B和该承载层100之间的粘附性。It should be noted that the adhesion of the green film layer G is greater than the adhesion of the red film layer R and the adhesion of the blue film layer B, and is relative to the same carrier layer 100, that is, the green film layer G, The red film layer R and the blue film layer B are located on the same carrier layer 100. The adhesion between the green film layer G and the carrier layer 100 is greater than the adhesion between the red film layer R and the carrier layer 100, and is greater than The adhesion between the blue film layer B and the carrier layer 100.
例如,粘附性大的绿色膜层G先形成,粘附性次之的红色膜层R后形成,且粘附性最小的蓝色膜层B最后形成。红色膜层R部分覆盖在绿色膜层G上,这样可以减小粘附性小的红色膜层R与承载层之间的接触面积。蓝色膜层B部分覆盖在绿色膜层G上,这样可以减小粘附性小的蓝色膜层B与承载层之间的接触面积。绿色膜层G、红色膜层R和蓝色膜层B的性质类似,绿色膜层G和红色膜层R之间的粘附力,以及绿色膜层G和蓝色膜层B之间的粘附力均大于红色膜层R或者蓝色膜层B与承载层100之间的粘附力,这样和红色膜层R或者蓝色膜层B完全没有覆盖绿色膜层G的情形相比,红色膜层R或者蓝色膜层B部分覆盖绿色膜层G可以减小红色膜层R和绿色膜层G的整体或者蓝色膜层B和绿色膜层G的整体从承载层100上发生剥离的可能性。For example, the green film layer G with high adhesion is formed first, the red film layer R with the second highest adhesion is formed later, and the blue film layer B with the least adhesion is formed last. The red film layer R is partially covered on the green film layer G, so that the contact area between the red film layer R with low adhesion and the carrier layer can be reduced. The blue film layer B is partially covered on the green film layer G, so that the contact area between the blue film layer B with low adhesion and the carrier layer can be reduced. The properties of the green film layer G, the red film layer R and the blue film layer B are similar, the adhesion between the green film layer G and the red film layer R, and the adhesion between the green film layer G and the blue film layer B The adhesion force is greater than the adhesive force between the red film layer R or the blue film layer B and the carrier layer 100. Compared with the case where the red film layer R or the blue film layer B does not cover the green film layer G at all, the red film layer The film layer R or the blue film layer B partially covering the green film layer G can reduce the overall peeling of the red film layer R and the green film layer G or the whole blue film layer B and the green film layer G from the carrier layer 100 possibility.
此外,由于红色膜层R和蓝色膜层B的粘附性小,其流动性好,在形成红色膜层R或者蓝色膜层B的过程中,可以减少绿色膜层G和红色膜层R的整体或者绿色膜层G和蓝色膜层B的整体的远离承载层100的表面气泡的含量,从而可以提高绿色膜层G和红色膜层R的整体或者绿色膜层G和蓝色膜层B的整体在二者交叠的位置处膜厚的均一性。In addition, since the red film layer R and the blue film layer B have low adhesion and good fluidity, in the process of forming the red film layer R or the blue film layer B, the green film layer G and the red film layer can be reduced. The whole of R or the whole of the green film G and the blue film B is far away from the content of the surface air bubbles of the carrier layer 100, so as to increase the whole of the green film G and the red film R or the green film G and the blue film The uniformity of the film thickness of the whole layer B at the position where the two overlap.
例如,每个重复单元(图6B中只示出了一个重复单元)包括绿色膜层G、红色膜层R和蓝色膜层B,在每个重复单元中,绿色膜层G位于红色膜层R和蓝色膜层B之间,绿色膜层G和红色膜层R至少部分不交叠、绿色膜层G和蓝色膜层B至少部分不交叠,并且红色膜层R和蓝色膜层B完全不交叠,至少一个重复单元的蓝色膜层B部分覆盖与之相邻的重复单元的红色膜层R。这样可以实现在同一个重复单元中均有蓝色光线、绿色光线和红色光线出射,且可以保证在两个重复单元的交界处一个重复单元中的蓝色膜层B和另一个重复单元中的红色膜层R有交叠区域,从该交叠区域处没有光线透过也可以起到类似黑矩阵的作用。For example, each repeating unit (only one repeating unit is shown in FIG. 6B) includes a green film layer G, a red film layer R, and a blue film layer B. In each repeating unit, the green film layer G is located on the red film layer. Between R and blue film layer B, green film layer G and red film layer R do not overlap at least partly, green film layer G and blue film layer B do not overlap at least partly, and red film layer R and blue film layer The layer B does not overlap at all, and the blue film layer B of at least one repeating unit partially covers the red film layer R of the adjacent repeating unit. In this way, blue light, green light and red light can be emitted in the same repeating unit, and it can be ensured that the blue film layer B in one repeating unit and the other repeating unit are at the junction of the two repeating units. The red film layer R has an overlapping area, from which no light can pass through it can also play a role similar to a black matrix.
例如,如图6A和6B所示,在每个重复单元中,红色膜层R和部分绿色膜层G交叠以形成第一交叠区;蓝色膜层B和部分绿色膜层G交叠以形成第二交叠区;从该第一交叠区和该第二交叠区处没有光线透过,该第一交叠区和该第二交叠区可以起到类似黑矩阵的作用,同时可以将一个像重复单元中的两个子单元区分开。For example, as shown in FIGS. 6A and 6B, in each repeating unit, the red film layer R and part of the green film layer G overlap to form a first overlap region; the blue film layer B and part of the green film layer G overlap To form a second overlapping area; no light is transmitted from the first overlapping area and the second overlapping area, the first overlapping area and the second overlapping area can act like a black matrix, At the same time, it can distinguish two subunits in a repeating unit.
例如,第一交叠区和第二交叠区分别占绿色膜层G总面积的5%-20%。 即绿色膜层G表面积的10%~40%被粘附性差的其他颜色膜层覆盖,绿色膜层G表面积的60%~90%暴露在外以使得绿色光线透过。For example, the first overlap area and the second overlap area account for 5%-20% of the total area of the green film layer G, respectively. That is, 10%-40% of the surface area of the green film layer G is covered by other color films with poor adhesion, and 60%-90% of the surface area of the green film layer G is exposed to allow green light to pass through.
例如,第一交叠区和第二交叠区分别占绿色膜层G总面积的10%。这样绿色膜层G表面积的80%暴露在外以使得绿色光线透过。For example, the first overlap area and the second overlap area account for 10% of the total area of the green film G, respectively. In this way, 80% of the surface area of the green film G is exposed to allow the green light to pass through.
例如,第一交叠区和第二交叠区之间无交叠。For example, there is no overlap between the first overlap area and the second overlap area.
例如,如图6A和6B所示,绿色膜层G的垂直于承载层100的截面形状为圆角矩形;红色膜层R的与部分绿色膜层G交叠的部分向远离绿色膜层G的一侧凸起;蓝色膜层B的与部分绿色膜层G交叠的部分向远离承载层的一侧凸起,且蓝色膜层B的和与之相邻的重复单元的红色膜层R交叠的部分向远离承载层的一侧凸起。For example, as shown in FIGS. 6A and 6B, the cross-sectional shape of the green film layer G perpendicular to the carrier layer 100 is a rounded rectangle; the portion of the red film layer R overlapping with part of the green film layer G is facing away from the green film layer G One side is convex; the part of the blue film layer B that overlaps the part of the green film layer G is convex to the side away from the carrier layer, and the red film layer of the blue film layer B and the adjacent repeating unit The overlapping part of R protrudes toward the side away from the bearing layer.
例如,如图6A和6B所示,蓝色膜层B的两侧边缘凸起中间凹陷;相对于承载层100,红色膜层R在从与绿色膜层G交叠处向远离绿色膜层G的方向上高度逐渐减小。这里的高度是指相对于承载层100的用于形成绿色膜层、红色膜层和蓝色膜层的表面,在红色膜层与绿色膜层交叠的部分,虽然红色膜层的厚度比较小,但由于下方绿色膜层的存在,相比于红色膜层的中间区域,红色膜层与绿色膜层交叠的部分整体高度高于红色膜层其他区域。如果采用旋涂工艺形成绿色膜层、红色膜层和蓝色膜层,由于液体的流动性,所以红色膜层的表面形成一个比较缓的斜坡,从与绿色膜层交叠的部分形成的第一交叠区向相对侧边缘倾斜,即沿着从蓝色膜层到红色膜层的方向,红色膜层远离承载层100的表面形成一个缓缓下降的倾斜表面。对于蓝色膜层,由于至少相对的两侧与其他颜色膜层有交叠,所以蓝色膜层的表面可以为从交叠的两侧分别向中间区域下降的表面。例如蓝色膜层与红色膜层的交叠区,与蓝色膜层和绿色膜层的交叠形成的第二交叠区的厚度大致相等,则蓝色膜层与其他膜层交叠的两侧大致是对称的,则蓝色膜层相对于承载层的表面的高度最低点大概在蓝色膜层的中心区域。For example, as shown in FIGS. 6A and 6B, the edges on both sides of the blue film layer B are convex and concave in the middle; with respect to the carrier layer 100, the red film layer R moves away from the green film layer G from where it overlaps with the green film layer G. The height gradually decreases in the direction. The height here refers to the surface of the carrier layer 100 used to form the green film layer, the red film layer and the blue film layer. In the part where the red film layer and the green film layer overlap, although the thickness of the red film layer is relatively small , But due to the presence of the green film layer below, compared to the middle area of the red film layer, the overall height of the overlapping part of the red film layer and the green film layer is higher than other areas of the red film layer. If the spin coating process is used to form the green film, the red film and the blue film, due to the fluidity of the liquid, the surface of the red film will form a relatively gentle slope. An overlapping area is inclined to the opposite side edge, that is, along the direction from the blue film layer to the red film layer, the surface of the red film layer away from the carrier layer 100 forms a slowly descending inclined surface. For the blue film layer, since at least two opposite sides overlap with other color film layers, the surface of the blue film layer may be a surface descending from the overlapped two sides to the middle area respectively. For example, the thickness of the overlap area between the blue film layer and the red film layer is approximately equal to the thickness of the second overlap area formed by the overlap of the blue film layer and the green film layer, and the blue film layer overlaps the other film layers. The two sides are roughly symmetrical, and the lowest point of the height of the blue film layer relative to the surface of the carrier layer is approximately in the center area of the blue film layer.
例如,如图6A和6B所示,红色膜层R和部分绿色膜层G交叠形成的第一交叠区处红色膜层R和绿色膜层G堆叠的总厚度分别大于红色膜层R中间区域的厚度和绿色膜层G中间区域的厚度,且红色膜层R和部分绿色膜层G交叠形成的第一交叠区处红色膜层R的厚度小于红色膜层R中间区域的厚度。For example, as shown in FIGS. 6A and 6B, the total thickness of the red film layer R and the green film layer G at the first overlap area formed by the overlap of the red film layer R and part of the green film layer G is larger than the middle of the red film layer R. The thickness of the region and the thickness of the middle region of the green film layer G, and the thickness of the red film layer R at the first overlapping region formed by overlapping the red film layer R and part of the green film layer G is smaller than the thickness of the middle region of the red film layer R.
例如,如图6A和6B所示,蓝色膜层B和部分绿色膜层G交叠形成的 第二交叠区处蓝色膜层B和绿色膜层G堆叠的总厚度分别大于蓝色膜层B中间区域的厚度和绿色膜层G中间区域的厚度,且蓝色膜层B和部分绿色膜层G交叠形成的第二交叠区处蓝色膜层B的厚度小于蓝色膜层B中间区域的厚度。For example, as shown in FIGS. 6A and 6B, the total thickness of the blue film layer B and the green film layer G at the second overlapping area formed by the overlap of the blue film layer B and a part of the green film layer G is larger than that of the blue film layer. The thickness of the middle area of layer B and the thickness of the middle area of green film G, and the thickness of blue film B at the second overlapping area formed by overlapping blue film B and part of green film G is smaller than that of blue film The thickness of the middle area of B.
例如,蓝色膜层B的远离承载层100的表面朝向承载层凹陷,蓝色膜层B在承载层100上的正投影为圆角矩形,蓝色膜层四周边缘区域的厚度均小于蓝色膜层中间区域的厚度。例如,在平行于承载层100的第一表面的平面上,一个重复单元中从蓝色膜层到红色膜层的方向为第一方向,第二方向为垂直于第一方向的方向,在第一方向上,蓝色膜层两侧分别直接相邻的为红色膜层和绿色膜层,在第二方向上,蓝色膜层两侧分别直接相邻的也为红色膜层和绿色膜层,则蓝色膜层的四个边的边缘区域都与其他颜色膜层有交叠。For example, the surface of the blue film layer B away from the carrier layer 100 is recessed toward the carrier layer, the orthographic projection of the blue film layer B on the carrier layer 100 is a rounded rectangle, and the thickness of the peripheral edge area of the blue film layer is smaller than that of the blue film layer. The thickness of the middle area of the film. For example, on a plane parallel to the first surface of the carrier layer 100, the direction from the blue film layer to the red film layer in a repeating unit is the first direction, and the second direction is the direction perpendicular to the first direction. In one direction, the two sides of the blue film layer are directly adjacent to the red film layer and the green film layer. In the second direction, the two sides of the blue film layer directly adjacent to each other are the red film layer and the green film layer. , Then the edge areas of the four sides of the blue film layer overlap with other color film layers.
例如,绿色膜层G的远离承载层100的表面远离承载层凸起,绿色膜层G在承载层100上的正投影为圆角矩形,绿色膜层G四周边缘区域的厚度小于绿色膜层G中间区域的厚度。For example, the surface of the green film layer G away from the carrier layer 100 is convex away from the carrier layer, the orthographic projection of the green film layer G on the carrier layer 100 is a rounded rectangle, and the thickness of the peripheral edge area of the green film layer G is smaller than that of the green film layer G The thickness of the middle area.
例如,红色膜层R在承载层100上的正投影为圆角矩形,红色膜层R四周边缘区域的厚度小于红色膜层R中间区域的厚度,且在每个重复单元中,沿着蓝色膜层B到红色膜层R的方向,红色膜层R的厚度先增加后减小。For example, the orthographic projection of the red film layer R on the carrier layer 100 is a rectangle with rounded corners, the thickness of the peripheral edge area of the red film layer R is less than the thickness of the middle area of the red film layer R, and in each repeating unit, along the blue From the film layer B to the red film layer R, the thickness of the red film layer R first increases and then decreases.
例如,该显示基板可以为有机发光二极管显示基板,该承载层可以为用于封装有机发光二极管的封装层,也可以是衬底基板。当然,该显示基板还可以为其他类型的显示基板,该承载层还可以是其他膜层,例如保护层,触控层,光学层等。For example, the display substrate may be an organic light emitting diode display substrate, and the carrying layer may be an encapsulation layer for encapsulating the organic light emitting diode, or may be a base substrate. Of course, the display substrate can also be other types of display substrates, and the carrier layer can also be other film layers, such as a protective layer, a touch control layer, an optical layer, and the like.
例如,本公开至少一实施例还提供一种显示基板的制备方法。图7为本公开一实施例提供的一种显示基板的制备方法的流程图,如图7所示,该制备方法包括以下步骤:For example, at least one embodiment of the present disclosure also provides a method for preparing a display substrate. FIG. 7 is a flowchart of a manufacturing method of a display substrate provided by an embodiment of the present disclosure. As shown in FIG. 7, the manufacturing method includes the following steps:
步骤S31:提供衬底基板;Step S31: Provide a base substrate;
步骤S32:在衬底基板上形成发光元件;Step S32: forming a light-emitting element on the base substrate;
步骤S33:在发光元件的远离衬底基板的一侧形成彩膜层,制备该彩膜层的方法包括:形成第一颜色膜层;以及在形成第一颜色膜层之后,形成部分覆盖第一颜色膜层的第二颜色膜层,该第一颜色膜层的粘附性大于第二颜色膜层的粘附性。Step S33: forming a color filter layer on the side of the light-emitting element away from the base substrate. The method for preparing the color filter layer includes: forming a first color film layer; and after forming the first color film layer, forming a partial covering of the first color film layer. The second color film layer of the color film layer, the adhesion of the first color film layer is greater than the adhesion of the second color film layer.
例如,该包括第一颜色膜层和第二颜色膜层的彩膜层的性质可以参见上述中的相关描述,在此不再赘述。For example, for the properties of the color film layer including the first color film layer and the second color film layer, please refer to the relevant description in the above, and will not be repeated here.
例如,该显示基板的制备方法还包括在发光元件的远离衬底基板的一侧形成钝化层和封装层,以减少或者避免水、氧气等对发光元件的性能带来的不利影响。For example, the preparation method of the display substrate further includes forming a passivation layer and an encapsulation layer on the side of the light-emitting element away from the base substrate to reduce or avoid the adverse effects of water and oxygen on the performance of the light-emitting element.
例如,该显示基板的制备方法还包括在彩膜层的远离衬底基板的一侧依次形成填充材料和盖板。For example, the preparation method of the display substrate further includes sequentially forming a filling material and a cover plate on the side of the color filter layer away from the base substrate.
例如,图8A~图8E为本公开一实施例提供的一种显示基板300的制备方法的过程图,以彩膜层包括第一颜色膜层、第二颜色膜层和第三颜色膜层为例加以说明。For example, FIGS. 8A to 8E are process diagrams of a method for preparing a display substrate 300 according to an embodiment of the present disclosure. The color film layer includes a first color film layer, a second color film layer, and a third color film layer as Examples to illustrate.
如图8A所示,提供衬底基板301,该衬底基板301的材料为硅基材料。As shown in FIG. 8A, a base substrate 301 is provided, and the material of the base substrate 301 is a silicon-based material.
如图8B所示,在衬底基板301上形成发光元件302。As shown in FIG. 8B, a light-emitting element 302 is formed on a base substrate 301.
例如,该发光元件302包括依次层叠设置在衬底基板301上的阳极3021、发光功能层3022和阴极3023等。For example, the light-emitting element 302 includes an anode 3021, a light-emitting functional layer 3022, a cathode 3023, etc., which are sequentially stacked on a base substrate 301.
例如,该阳极3021的材料可以为透明导电材料,该透明导电材料包括氧化铟锡(ITO)、氧化铟锌(IZO)、氧化铟镓(IGO)、氧化镓锌(GZO)氧化锌(ZnO)、氧化铟(In 2O 3)、氧化铝锌(AZO)和碳纳米管等。 For example, the material of the anode 3021 may be a transparent conductive material, the transparent conductive material includes indium tin oxide (ITO), indium zinc oxide (IZO), indium gallium oxide (IGO), gallium zinc oxide (GZO), zinc oxide (ZnO) , Indium oxide (In 2 O 3 ), aluminum oxide zinc (AZO) and carbon nanotubes.
例如,该阴极3023的材料可以包括银、镁、铝、锂单金属或者镁铝合金(MgAl)、锂铝合金(LiAl)等。For example, the material of the cathode 3023 may include silver, magnesium, aluminum, lithium monometal or magnesium aluminum alloy (MgAl), lithium aluminum alloy (LiAl), and the like.
例如,该发光功能层3022可以包括:空穴传输层、发光层和电子传输层,为了能够提高电子和空穴注入发光层的效率,该发光功能层还可以包括设置在阴极与电子传输层之间的电子注入层,以及设置在阳极与空穴传输层之间的空穴注入层等有机功能层。For example, the light-emitting functional layer 3022 may include: a hole transport layer, a light-emitting layer, and an electron transport layer. In order to improve the efficiency of electron and hole injection into the light-emitting layer, the light-emitting functional layer may also include a layer disposed between the cathode and the electron transport layer. An organic functional layer such as an electron injection layer between the anode and the hole injection layer provided between the anode and the hole transport layer.
如图8C所示,在发光元件302的远离衬底基板301的一侧形成钝化层303,以减少或者避免水、氧气等对阴极3023和发光功能层3022的性能带来不利影响。As shown in FIG. 8C, a passivation layer 303 is formed on the side of the light-emitting element 302 away from the base substrate 301 to reduce or prevent water, oxygen, etc. from adversely affecting the performance of the cathode 3023 and the light-emitting functional layer 3022.
例如,该钝化层303的材料包括氮化硅或者氧化硅等。For example, the material of the passivation layer 303 includes silicon nitride or silicon oxide.
例如,为了更好地防止水、氧气等对阴极3023和发光功能层3022的性能带来不利影响,还可以在钝化层303的远离阴极3023的一侧形成封装层。例如,该封装层的材料可以为氮化硅(SiN x)、氧化硅(SiO x)或者丙烯酸类树脂等。 For example, in order to better prevent water, oxygen, etc. from adversely affecting the performance of the cathode 3023 and the light-emitting function layer 3022, an encapsulation layer may be formed on the side of the passivation layer 303 away from the cathode 3023. For example, the material of the encapsulation layer may be silicon nitride (SiN x ), silicon oxide (SiO x ), acrylic resin, or the like.
如图8D所示,在钝化层303的远离衬底基板301的一侧形成彩膜层304,需要说明的是,当还包括设置在钝化层的远离阴极一侧的封装层时,该彩膜层304设置在封装层的远离衬底基板301的一侧。As shown in FIG. 8D, a color film layer 304 is formed on the side of the passivation layer 303 away from the base substrate 301. It should be noted that when the encapsulation layer disposed on the side of the passivation layer away from the cathode is also included, the The color filter layer 304 is arranged on the side of the packaging layer away from the base substrate 301.
例如,在每个像素单元中,该彩膜层304包括第一颜色膜层3041,部分覆盖在第一颜色膜层3041一侧表面上的第二颜色膜层3042,部分覆盖在第一颜色膜层3041另一侧表面上的第三颜色膜层3043。在两个相邻的像素单元中,一个像素单元中的第二颜色膜层3042部分覆盖与该一个像素单元相邻的像素单元中的第三颜色膜层3043。第三颜色膜层3043的粘附性大于第二颜色膜层3042的粘附性且小于第一颜色膜层3041的粘附性。For example, in each pixel unit, the color film layer 304 includes a first color film layer 3041, a second color film layer 3042 partially covering one side surface of the first color film layer 3041, and a second color film layer 3042 partially covering the first color film layer 3041. The third color film layer 3043 on the other side surface of the layer 3041. In two adjacent pixel units, the second color film layer 3042 in one pixel unit partially covers the third color film layer 3043 in the pixel unit adjacent to the one pixel unit. The adhesion of the third color film layer 3043 is greater than that of the second color film layer 3042 and less than that of the first color film layer 3041.
例如,在制备该彩膜层304的过程中,第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043的材料等可以参见上述相关实施例中的相关描述,在此不再赘述。For example, in the process of preparing the color film layer 304, the materials of the first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 can be referred to the relevant description in the above-mentioned related embodiments. Go into details again.
如图8E所示,在彩膜层304的远离衬底基板301的一侧依次形成填充材料305和盖板306。As shown in FIG. 8E, a filling material 305 and a cover plate 306 are sequentially formed on the side of the color filter layer 304 away from the base substrate 301.
例如,该填充材料305为AB胶,AB胶是两液混合硬化胶,其主要成分是丙烯酸、环氧和聚氨酯。例如,该填充材料305主要起到粘结彩膜层304和盖板306的作用,以及平坦化的作用。For example, the filling material 305 is AB glue, which is a two-component mixed hardening glue, and its main components are acrylic, epoxy and polyurethane. For example, the filling material 305 mainly plays a role of bonding the color film layer 304 and the cover plate 306, as well as a role of planarization.
例如,该盖板306为玻璃盖板,盖板306的材料还可以为其他材料,只要盖板306能够起到保护作用而且具有透明的性质即可。For example, the cover plate 306 is a glass cover plate, and the material of the cover plate 306 can also be other materials, as long as the cover plate 306 can play a protective role and has a transparent property.
本公开至少一实施例还提供一种显示基板,图9A为本公开一实施例提供的一种显示基板的截面结构示意图。图9A所示的显示基板300以彩膜层304包括第一颜色膜层3041和第二颜色膜层3042为例加以说明。At least one embodiment of the present disclosure further provides a display substrate. FIG. 9A is a schematic cross-sectional structure diagram of a display substrate provided by an embodiment of the present disclosure. The display substrate 300 shown in FIG. 9A is illustrated by taking the color film layer 304 including the first color film layer 3041 and the second color film layer 3042 as an example.
例如,如图9A所示,该显示基板300包括:衬底基板301;依次层叠设置在衬底基板301上的发光元件302和彩膜层304。该彩膜层304包括第一颜色膜层3041和第二颜色膜层3042,该第二颜色膜层3042部分覆盖在第一颜色膜层3041上,该第一颜色膜层3041的粘附性大于第二颜色膜层3042的粘附性。For example, as shown in FIG. 9A, the display substrate 300 includes: a base substrate 301; a light-emitting element 302 and a color filter layer 304 are sequentially stacked on the base substrate 301. The color film layer 304 includes a first color film layer 3041 and a second color film layer 3042. The second color film layer 3042 partially covers the first color film layer 3041. The adhesion of the first color film layer 3041 is greater than Adhesion of the second color film layer 3042.
例如,该发光元件302包括依次层叠设置在衬底基板301上的阳极3021、发光功能层3022和阴极3023。该发光功能层3022可以包括:空穴传输层、发光层和电子传输层,为了能够提高电子和空穴注入发光层的效率,该发光功能层还可以包括设置在阴极与电子传输层之间的电子注入层,以及设置在 阳极与空穴传输层之间的空穴注入层等有机功能层。For example, the light-emitting element 302 includes an anode 3021, a light-emitting functional layer 3022, and a cathode 3023 which are sequentially stacked on a base substrate 301. The light-emitting functional layer 3022 may include: a hole transport layer, a light-emitting layer, and an electron transport layer. In order to improve the efficiency of injection of electrons and holes into the light-emitting layer, the light-emitting functional layer may also include a layer disposed between the cathode and the electron transport layer. Organic functional layers such as an electron injection layer and a hole injection layer provided between the anode and the hole transport layer.
例如,粘附性小的第二颜色膜层3042部分覆盖在粘附性大的第一颜色膜层3041上,这样可以减小粘附性小的第二颜色膜层3042与发光元件的阴极3023之间的接触面积。第一颜色膜层3041的基体材料和第二颜色膜层3042的基体材料大致相同,第一颜色膜层3041和第二颜色膜层3042之间的粘附力大于第二颜色膜层3042与发光元件302的阴极3023之间的粘附力,这样和第二颜色膜层3042完全没有覆盖第一颜色膜层3041的情形相比,第二颜色膜层3042部分覆盖第一颜色膜层3041可以减小第一颜色膜层3041和第二颜色膜层3042的整体从上发光元件302的阴极3023发生剥离的可能性。此外,由于第二颜色膜层3042的粘附性小,其流动性好,在形成第二颜色膜层3042的过程中,可以减少第一颜色膜层3041和第二颜色膜层3042的整体的远离发光元件302的表面气泡的含量,从而可以提高第一颜色膜层3041和第二颜色膜层3042的整体在二者交叠的位置处膜厚的均一性。For example, the second color film layer 3042 with low adhesion is partially covered on the first color film layer 3041 with high adhesion, so that the second color film layer 3042 with low adhesion and the cathode 3023 of the light-emitting element can be reduced. The contact area between. The base material of the first color film layer 3041 and the base material of the second color film layer 3042 are approximately the same, and the adhesion between the first color film layer 3041 and the second color film layer 3042 is greater than that of the second color film layer 3042 and the light emitting The adhesion between the cathodes 3023 of the element 302, compared with the case where the second color film layer 3042 does not cover the first color film layer 3041 at all, the second color film layer 3042 partially covers the first color film layer 3041 to reduce There is a possibility that the whole of the first color film layer 3041 and the second color film layer 3042 may be peeled off from the cathode 3023 of the upper light-emitting element 302. In addition, since the adhesion of the second color film layer 3042 is small and its fluidity is good, in the process of forming the second color film layer 3042, the overall weight of the first color film layer 3041 and the second color film layer 3042 can be reduced. The content of air bubbles on the surface away from the light-emitting element 302 can improve the uniformity of the film thickness of the entire first color film layer 3041 and the second color film layer 3042 at the position where the two overlap.
例如,在一个像素单元中,第二颜色膜层3042的一个边缘和与其相邻的第一颜色膜层3041的边缘交叠,这样在第二颜色膜层3042和第一颜色膜层3041交叠的位置处可以阻挡光线透过,从而可以起到类似黑矩阵的作用,从而解决了黑矩阵缺失带来的问题,也消除了制备黑矩阵带来的硅基OLED微型显示器被报废的风险。For example, in a pixel unit, an edge of the second color film layer 3042 overlaps with the edge of the adjacent first color film layer 3041, so that the second color film layer 3042 overlaps the first color film layer 3041 The position can block light from passing through, so that it can play a role similar to a black matrix, thereby solving the problem of missing black matrix, and also eliminating the risk of scrapping of silicon-based OLED micro-displays caused by the preparation of black matrix.
例如,图9A所示的显示基板还可以包括设置在发光元件302和彩膜层304之间的钝化层(未示出)和封装层(未示出),以减少或者避免水、氧气等对阴极3023和发光功能层3022的性能带来不利影响。For example, the display substrate shown in FIG. 9A may also include a passivation layer (not shown) and an encapsulation layer (not shown) disposed between the light-emitting element 302 and the color film layer 304 to reduce or avoid water, oxygen, etc. It adversely affects the performance of the cathode 3023 and the light-emitting functional layer 3022.
例如,图9A所示的显示基板还可以包括依次设置在彩膜层的远离衬底基板的一侧的填充材料和盖板。For example, the display substrate shown in FIG. 9A may further include a filling material and a cover plate sequentially arranged on the side of the color filter layer away from the base substrate.
例如,钝化层、封装层、填充材料和盖板的材料和性质可以参见上述实施例中的相关描述,在此不再赘述。For example, the materials and properties of the passivation layer, the encapsulation layer, the filling material and the cover plate can be referred to the relevant description in the above-mentioned embodiment, which will not be repeated here.
例如,图9B为本公开一实施例提供的再一种显示基板的截面结构示意图。图9B所示的显示基板300以彩膜层304包括第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043为例加以说明。For example, FIG. 9B is a schematic cross-sectional structure diagram of still another display substrate provided by an embodiment of the present disclosure. The display substrate 300 shown in FIG. 9B is illustrated by taking the color film layer 304 including the first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 as an example.
如图9B所示,该显示基板300包括:衬底基板301;依次层叠设置在衬底基板301上的发光元件302、钝化层303、彩膜层304、填充材料305和盖板306。例如,该衬底基板301为硅衬底,上述其他各层的材料可以参见上 述中的相关描述,在此不再赘述。As shown in FIG. 9B, the display substrate 300 includes: a base substrate 301; a light-emitting element 302, a passivation layer 303, a color film layer 304, a filling material 305, and a cover plate 306 are sequentially stacked on the base substrate 301. For example, the base substrate 301 is a silicon substrate, and the materials of the other layers mentioned above can be referred to the relevant description in the above description, which will not be repeated here.
例如,在每个像素单元中,该彩膜层304包括第一颜色膜层3041,部分覆盖在第一颜色膜层3041一侧表面上的第二颜色膜层3042,部分覆盖在第一颜色膜层3041另一侧表面上的第三颜色膜层3043。在两个相邻的像素单元中,一个像素单元中的第二颜色膜层3042部分覆盖与其相邻的像素单元中的第三颜色膜层3043。第三颜色膜层3043的粘附性大于第二颜色膜层3042的粘附性且小于第一颜色膜层3041的粘附性。For example, in each pixel unit, the color film layer 304 includes a first color film layer 3041, a second color film layer 3042 partially covering one side surface of the first color film layer 3041, and a second color film layer 3042 partially covering the first color film layer 3041. The third color film layer 3043 on the other side surface of the layer 3041. In two adjacent pixel units, the second color film layer 3042 in one pixel unit partially covers the third color film layer 3043 in the adjacent pixel unit. The adhesion of the third color film layer 3043 is greater than that of the second color film layer 3042 and less than that of the first color film layer 3041.
例如,图10A为本公开一实施例提供的又一种显示基板的截面示意图。如图10A所示,该显示基板300包括显示区域10和围绕在显示区域10外侧的周边区域20,该第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043设置在显示区域10中,周边区域20设置有黑矩阵50,该黑矩阵50包括层叠设置的第一子层501和第二子层502,第一子层501与第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043中的一个同层且同材料设置,且第二子层502与第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043中的另一个同层且同材料设置。例如,在图10A中,是以第一子层501与第二颜色膜层3042同层且同材料设置,且第二子层502与第三颜色膜层3043同层且同材料设置为例进行说明的。For example, FIG. 10A is a schematic cross-sectional view of another display substrate provided by an embodiment of the present disclosure. As shown in FIG. 10A, the display substrate 300 includes a display area 10 and a peripheral area 20 surrounding the outside of the display area 10. The first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 are arranged on the display In the region 10, the peripheral region 20 is provided with a black matrix 50. The black matrix 50 includes a first sublayer 501 and a second sublayer 502 which are stacked, the first sublayer 501 and the first color film layer 3041, the second color film One of the layer 3042 and the third color film layer 3043 is set in the same layer and with the same material, and the second sub-layer 502 is set with the other of the first color film layer 3041, the second color film layer 3042 and the third color film layer 3043 Same layer and same material settings. For example, in FIG. 10A, the first sub-layer 501 and the second color film layer 3042 are set in the same layer and the same material, and the second sub-layer 502 and the third color film layer 3043 are set in the same layer and the same material as an example. Illustrative.
需要说明的是,在周边区域20,层叠设置的第一子层501和第二子层502可以是第一子层501和第二子层502大致完全重叠,或者第一子层501和第二子层502的重叠率大约为80%。It should be noted that in the peripheral area 20, the first sublayer 501 and the second sublayer 502 are stacked so that the first sublayer 501 and the second sublayer 502 are almost completely overlapped, or the first sublayer 501 and the second sublayer 502 The overlap rate of the sub-layer 502 is approximately 80%.
例如,图10B为本公开一实施例提供的又一种显示基板的截面示意图,如图10B所示,该显示基板包括显示区域10和围绕在显示区域10外侧的周边区域20,该第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043设置在显示区域10,周边区域20设置有黑矩阵50,黑矩阵50包括层叠设置的第一子层501、第二子层502和第三子层503,第一子层501和第一颜色膜层3041同层设置,第二子层502和第二颜色膜层3042同层设置,以及第三子层503和第三颜色膜层3043同层设置。For example, FIG. 10B is a schematic cross-sectional view of another display substrate provided by an embodiment of the disclosure. As shown in FIG. 10B, the display substrate includes a display area 10 and a peripheral area 20 surrounding the display area 10. The first color The film layer 3041, the second color film layer 3042, and the third color film layer 3043 are provided in the display area 10, and the peripheral area 20 is provided with a black matrix 50. The black matrix 50 includes a first sub-layer 501 and a second sub-layer 502 that are stacked. And the third sublayer 503, the first sublayer 501 and the first color film layer 3041 are arranged in the same layer, the second sublayer 502 and the second color film layer 3042 are arranged in the same layer, and the third sublayer 503 and the third color film Layer 3043 is set on the same layer.
例如,该显示区域10包括多个像素单元,每个像素单元包括第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043,在每个像素单元中,第一颜色膜层3041位于第二颜色膜层3042和第三颜色膜层3043之间,第一颜色膜层3041和第二颜色膜层3042至少部分不交叠、第一颜色膜层3041 和第三颜色膜层3043至少部分不交叠,并且第二颜色膜层3042和第三颜色膜层3043完全不交叠,这样可以保证第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043均可以发出对应颜色的单色光。至少一个像素单元的第二颜色膜层3042部分覆盖与之相邻的像素单元的第三颜色膜层3043,这样可以确保相邻的像素单元交叠的位置处也可以起到阻挡光线透过的作用,从而解决了黑矩阵缺失带来的问题。For example, the display area 10 includes a plurality of pixel units, and each pixel unit includes a first color film layer 3041, a second color film layer 3042, and a third color film layer 3043. In each pixel unit, the first color film layer 3041 is located between the second color film layer 3042 and the third color film layer 3043, the first color film layer 3041 and the second color film layer 3042 do not overlap at least partially, the first color film layer 3041 and the third color film layer 3043 At least part of it does not overlap, and the second color film layer 3042 and the third color film layer 3043 do not overlap at all, so as to ensure that the first color film layer 3041, the second color film layer 3042 and the third color film layer 3043 can all be Emit a monochromatic light of the corresponding color. The second color film layer 3042 of at least one pixel unit partially covers the third color film layer 3043 of the adjacent pixel unit, so as to ensure that the overlapping position of adjacent pixel units can also prevent light from passing through. Function, so as to solve the problem caused by the lack of black matrix.
例如,在每个像素单元中,第二颜色膜层3042部分覆盖第一颜色膜层3041以形成第一交叠区,第三颜色膜层3043部分覆盖第一颜色膜层3041以形成第二交叠区,第一交叠区和第二交叠区均不透光,即如图10A和10B所示,第二颜色膜层3042的一个边缘和与其相邻的第一颜色膜层3041的边缘交叠,第二颜色膜层3042的另一个边缘和与其相邻的第三颜色膜层3043的边缘交叠,这样在第二颜色膜层3042和第一颜色膜层3041交叠的位置处即第一交叠区,以及第二颜色膜层3042和第三颜色膜层3042交叠的位置处即第二交叠区均可以阻挡光线透过,从而可以起到类似黑矩阵的作用,从而解决了黑矩阵缺失带来的问题,也消除了制备黑矩阵带来的硅基OLED微型显示器被报废的风险。For example, in each pixel unit, the second color film layer 3042 partially covers the first color film layer 3041 to form a first overlap area, and the third color film layer 3043 partially covers the first color film layer 3041 to form a second overlap area. The overlap area, the first overlap area and the second overlap area are opaque, that is, as shown in FIGS. 10A and 10B, one edge of the second color film layer 3042 and the edge of the first color film layer 3041 adjacent to it Overlap, the other edge of the second color film layer 3042 overlaps with the edge of the third color film layer 3043 adjacent to it, so that the position where the second color film layer 3042 and the first color film layer 3041 overlap is The first overlap area and the position where the second color film layer 3042 and the third color film layer 3042 overlap, that is, the second overlap area, can block light from passing through, which can act like a black matrix, thereby solving The problem caused by the missing black matrix is also eliminated, and the risk of scrapping of the silicon-based OLED micro-display caused by the preparation of the black matrix is also eliminated.
例如,在显示区域10中,第一颜色膜层3041、第二颜色膜层3042和第三颜色膜层3043呈阵列排布;在周边区域20,黑矩阵50的图案为环形。For example, in the display area 10, the first color film layer 3041, the second color film layer 3042, and the third color film layer 3043 are arranged in an array; in the peripheral area 20, the pattern of the black matrix 50 is a ring.
例如,图11为本公开又一实施例提供的一种显示基板的部分截面示意图。该显示基板包括显示区域10。显示区域10包括多个像素单元且用于进行显示,显示区域10例如为AA区(Active Area)。例如,该显示区域10中设置有像素电路和有机发光材料等,从而在扫描信号和数据信号的驱动下进行显示。For example, FIG. 11 is a schematic partial cross-sectional view of a display substrate provided by another embodiment of the present disclosure. The display substrate includes a display area 10. The display area 10 includes a plurality of pixel units and is used for display, and the display area 10 is, for example, an AA area (Active Area). For example, the display area 10 is provided with pixel circuits, organic light-emitting materials, etc., so that display is performed under the driving of scan signals and data signals.
例如,如图11所示,该显示基板包括阵列基板110,阵列基板110包括硅基板113和发光元件410。例如,硅基板113包括依次层叠设置的硅基衬底基板420、像素电路430、光反射层440和绝缘层450。发光元件410包括依次层叠设置在硅基板113所包括的绝缘层450上的阳极115(即,发光元件的第一电极)、发光功能层116和阴极117(即,发光元件的第二电极)。阳极115为透明电极层。例如,绝缘层450为透光的以使由发光功能层116发出的光从中穿透并且到达光反射层440以被光反射层440反射。例如,光反射层440的材料为金属铝。For example, as shown in FIG. 11, the display substrate includes an array substrate 110, and the array substrate 110 includes a silicon substrate 113 and a light emitting element 410. For example, the silicon substrate 113 includes a silicon-based base substrate 420, a pixel circuit 430, a light reflection layer 440, and an insulating layer 450 that are sequentially stacked. The light-emitting element 410 includes an anode 115 (ie, a first electrode of the light-emitting element), a light-emitting functional layer 116, and a cathode 117 (ie, a second electrode of the light-emitting element) that are sequentially stacked on an insulating layer 450 included in the silicon substrate 113. The anode 115 is a transparent electrode layer. For example, the insulating layer 450 is light-transmissive so that light emitted by the light-emitting function layer 116 penetrates therethrough and reaches the light reflection layer 440 to be reflected by the light reflection layer 440. For example, the material of the light reflection layer 440 is metallic aluminum.
例如,绝缘层450包括填充有金属构件451的过孔452,光反射层440通过金属构件451与阳极115电连接。这样,通过在绝缘层450中形成位于光反射层440和阳极115之间的导电通道,有利于将硅基板113中像素电路430提供的电信号通过光反射层440传输到阳极115。通过这种方式,不仅有利于实现像素电路430对发光元件410的控制,而且使该显示基板的结构更紧凑,有利于该显示基板的微型化。进一步地,例如,金属构件451由金属材料制成,例如钨金属,由钨金属填充的过孔也称为钨过孔(W-via)。例如,在绝缘层450厚度较大的情况下,在绝缘层450中形成钨过孔可以保证导电通路的稳定性,而且,由于制作钨过孔的工艺成熟,所得到的绝缘层450的表面的平坦度好,有利于降低绝缘层450与阳极115之间的接触电阻。可以理解的是,钨过孔不仅适于实现绝缘层450与阳极115之间的电连接,还适于光反射层440与像素电路430之间的电连接,以及其他布线层,例如像素电路中驱动晶体管、开关晶体管和电容的各个电极及信号线所在的层之间的电连接。For example, the insulating layer 450 includes a via 452 filled with a metal member 451, and the light reflection layer 440 is electrically connected to the anode 115 through the metal member 451. In this way, by forming a conductive channel between the light reflective layer 440 and the anode 115 in the insulating layer 450, it is advantageous to transmit the electrical signal provided by the pixel circuit 430 in the silicon substrate 113 to the anode 115 through the light reflective layer 440. In this way, it is not only beneficial to realize the control of the light-emitting element 410 by the pixel circuit 430, but also makes the structure of the display substrate more compact, which is beneficial to the miniaturization of the display substrate. Further, for example, the metal member 451 is made of a metal material, such as tungsten metal, and a via filled with tungsten metal is also called a tungsten via (W-via). For example, in the case where the thickness of the insulating layer 450 is large, the formation of tungsten vias in the insulating layer 450 can ensure the stability of the conductive path. Moreover, due to the mature process of making the tungsten vias, the surface of the resulting insulating layer 450 The flatness is good, which is beneficial to reduce the contact resistance between the insulating layer 450 and the anode 115. It can be understood that the tungsten via is not only suitable for realizing the electrical connection between the insulating layer 450 and the anode 115, but also for the electrical connection between the light reflection layer 440 and the pixel circuit 430, and other wiring layers, such as in the pixel circuit. The electrical connection between each electrode of the driving transistor, the switching transistor and the capacitor and the layer where the signal line is located.
例如,硅基板113包括像素电路430,像素电路430与光反射层440彼此电连接,像素电路430用于驱动发光元件410发光。像素电路430至少包括驱动晶体管T1和开关晶体管(图中未示出),驱动晶体管T1与光反射层440之间彼此电连接。由此,驱动发光元件410的电信号可以通过光反射层440传输到阳极115,从而控制发光元件410发光。例如,驱动晶体管T1包括栅电极G、源电极S和漏电极D。驱动晶体管T1的源电极S电连接于光反射层440。在驱动晶体管T1处于开启状态时,并且处于饱和状态时,在栅电极所施加的数据电压的控制下,由像素电路提供的驱动电流可经过驱动晶体管T1的源电极S和光反射层440传输到阳极115。由于阳极115与阴极117之间形成电压差,空穴和电子分别注入到发光功能层116中并复合,由此发光功能层116在该电场作用下发光。可以理解的是,驱动晶体管T1中,源电极S和漏电极D的位置可互换,因此,源电极S和漏电极D之一与光反射层440彼此电连接即可。For example, the silicon substrate 113 includes a pixel circuit 430, the pixel circuit 430 and the light reflection layer 440 are electrically connected to each other, and the pixel circuit 430 is used to drive the light emitting element 410 to emit light. The pixel circuit 430 includes at least a driving transistor T1 and a switching transistor (not shown in the figure), and the driving transistor T1 and the light reflection layer 440 are electrically connected to each other. Thus, the electrical signal for driving the light-emitting element 410 can be transmitted to the anode 115 through the light reflection layer 440, thereby controlling the light-emitting element 410 to emit light. For example, the driving transistor T1 includes a gate electrode G, a source electrode S, and a drain electrode D. The source electrode S of the driving transistor T1 is electrically connected to the light reflection layer 440. When the driving transistor T1 is in the on state and in the saturated state, under the control of the data voltage applied by the gate electrode, the driving current provided by the pixel circuit can be transmitted to the anode through the source electrode S of the driving transistor T1 and the light reflection layer 440 115. Since a voltage difference is formed between the anode 115 and the cathode 117, holes and electrons are respectively injected into the light-emitting function layer 116 and recombine, so that the light-emitting function layer 116 emits light under the action of the electric field. It can be understood that, in the driving transistor T1, the positions of the source electrode S and the drain electrode D are interchangeable. Therefore, one of the source electrode S and the drain electrode D and the light reflection layer 440 may be electrically connected to each other.
例如,图12A为本公开一实施例提供的一种显示基板的平面结构示意图,图12B为图12A中的显示基板的截面结构示意图。结合图12A和图12B所示,该硅基板113还包括设置在硅基衬底基板420上的电源线601、数据线602和与驱动晶体管T1的栅极G连接的栅线(未示出),栅线和数据线 602交叉限定的区域内设置有像素电路,该像素电路包括开关晶体管T0、驱动晶体管T1和发光元件(包括阳极115、阴极117和发光功能层116),开关晶体管T0包括栅极、源极、漏极和有源层,开关晶体管T0的栅极连接到栅线,开关晶体管T0的漏极连接到数据线602,开关晶体管T0的源极和驱动晶体管的栅极G连接。驱动晶体管T1连接到开关晶体管T0、电源线601和发光元件。该驱动晶体管T1还包括有源层A,在有源层A上形成有栅绝缘层603、栅极G和第一绝缘层604,在第一绝缘层604上形成有源极S和漏极D。源极S和漏极D分别与有源层A电连接。在源极S和漏极D上形成第二绝缘层605,在第二绝缘层605上形成阳极115。该发光元件还包括形成在阳极115和阴极117之间的像素定义层104,该像素定义层104可以用于隔离相邻两个子像素单元,且像素定义层104包括多个开口,该多个开口用于蒸镀发光功能层的材料以形成发光功能层。For example, FIG. 12A is a schematic diagram of a planar structure of a display substrate provided by an embodiment of the present disclosure, and FIG. 12B is a schematic diagram of a cross-sectional structure of the display substrate in FIG. 12A. As shown in FIG. 12A and FIG. 12B, the silicon substrate 113 further includes a power line 601, a data line 602, and a gate line (not shown) connected to the gate G of the driving transistor T1, which are arranged on the silicon base substrate 420. A pixel circuit is provided in the area defined by the intersection of the gate line and the data line 602. The pixel circuit includes a switching transistor T0, a driving transistor T1, and a light-emitting element (including an anode 115, a cathode 117 and a light-emitting function layer 116). The switching transistor T0 includes a gate The gate electrode of the switching transistor T0 is connected to the gate line, the drain electrode of the switching transistor T0 is connected to the data line 602, and the source electrode of the switching transistor T0 is connected to the gate G of the driving transistor. The driving transistor T1 is connected to the switching transistor T0, the power supply line 601, and the light emitting element. The driving transistor T1 also includes an active layer A. A gate insulating layer 603, a gate G, and a first insulating layer 604 are formed on the active layer A, and a source S and a drain D are formed on the first insulating layer 604. . The source electrode S and the drain electrode D are electrically connected to the active layer A, respectively. A second insulating layer 605 is formed on the source electrode S and the drain electrode D, and an anode 115 is formed on the second insulating layer 605. The light-emitting element further includes a pixel defining layer 104 formed between the anode 115 and the cathode 117. The pixel defining layer 104 can be used to isolate two adjacent sub-pixel units, and the pixel defining layer 104 includes a plurality of openings. The material used for evaporating the light-emitting functional layer to form the light-emitting functional layer.
例如,电源线601和数据线602可以和源极、漏极同层同材料形成。For example, the power line 601 and the data line 602 can be formed of the same layer and the same material as the source electrode and the drain electrode.
例如,该显示基板包括多个子像素(或像素单元),图11中示例性地示出了三个子像素,即红色子像素SP1、绿色子像素SP2和蓝色子像素SP3。每个子像素对应显示基板的一个子像素区。也即是,每个子像素中设置有独立的发光元件410和驱动晶体管T1。For example, the display substrate includes a plurality of sub-pixels (or pixel units), and three sub-pixels, namely, a red sub-pixel SP1, a green sub-pixel SP2, and a blue sub-pixel SP3 are exemplarily shown in FIG. 11. Each sub-pixel corresponds to a sub-pixel area of the display substrate. That is, each sub-pixel is provided with an independent light-emitting element 410 and a driving transistor T1.
例如,三个子像素中的绝缘层450为一体形成以方便制作。例如,如图11所示,绝缘层450还包括暴露焊盘453的开口454,开口454的设置有利于焊盘453与外界电路之间的电连接和信号连通。例如,该暴露焊盘453的开口454位于周边区域140。该显示基板中子像素的颜色仅为示意性的,还可以包括诸如黄色、白色等其他颜色。For example, the insulating layer 450 in the three sub-pixels is integrally formed to facilitate manufacturing. For example, as shown in FIG. 11, the insulating layer 450 further includes an opening 454 exposing the pad 453, and the arrangement of the opening 454 facilitates the electrical connection and signal communication between the pad 453 and an external circuit. For example, the opening 454 of the exposed pad 453 is located in the peripheral area 140. The color of the sub-pixels in the display substrate is only illustrative, and may also include other colors such as yellow and white.
例如,如图11所示,阵列基板110还包括依次设置在阴极117上的第二薄膜封装层118、彩膜层119和第一薄膜封装层211。即彩膜层119夹设在第一薄膜封装层211和第二薄膜封装层118之间。该显示基板还包括盖板120,盖板120设置在第二薄膜封装层211上。例如,第一薄膜封装层211位于阴极117远离硅基衬底基板420的一侧。彩膜层119位于第一薄膜封装层118远离硅基衬底基板420的一侧,并且包括第一颜色膜层(例如,绿色膜层)、第二颜色膜层(例如,蓝色膜层),以及第三颜色膜层(例如,红色膜层)。第二薄膜封装层211和盖板120位于彩膜层119远离硅基衬底基板420的一侧。对于第一薄膜封装层118、彩膜层119、第二薄膜封装层211和盖板120的具 体材料可采用本领域的常规材料,此处不再详述。For example, as shown in FIG. 11, the array substrate 110 further includes a second thin film encapsulation layer 118, a color filter layer 119 and a first thin film encapsulation layer 211 which are sequentially disposed on the cathode 117. That is, the color film layer 119 is sandwiched between the first thin film encapsulation layer 211 and the second thin film encapsulation layer 118. The display substrate further includes a cover plate 120, and the cover plate 120 is disposed on the second film encapsulation layer 211. For example, the first thin-film encapsulation layer 211 is located on the side of the cathode 117 away from the silicon-based substrate 420. The color film layer 119 is located on the side of the first thin film encapsulation layer 118 away from the silicon-based substrate 420, and includes a first color film layer (for example, a green film layer) and a second color film layer (for example, a blue film layer) , And a third color film layer (for example, a red film layer). The second thin film encapsulation layer 211 and the cover plate 120 are located on the side of the color filter layer 119 away from the silicon base substrate 420. The specific materials of the first thin-film encapsulation layer 118, the color filter layer 119, the second thin-film encapsulation layer 211 and the cover 120 can be conventional materials in the art, which will not be described in detail here.
例如,在本公开的实施例提供的显示基板中,包括阳极115、发光功能层116和阴极117的发光元件410以及第一薄膜封装层118、彩膜层119、第二薄膜封装层211和盖板120均可以另外单独制备在硅基板113上,另外,在同一工序中,也可以将焊盘453上方的绝缘层450刻蚀,从而露出焊盘453,并使其能够与柔性印刷电路板(FPC)绑定或者布线(Wire)绑定。因此,在本公开的实施例中,例如,可以由晶圆厂制作出包括光反射层440和绝缘层450且适于形成发光元件430的硅基板113,然后在显示基板厂制备硅基板之上的结构,这样不仅降低了光反射层440的制造难度,也有利于面板厂的后续工艺制程。For example, in the display substrate provided by the embodiment of the present disclosure, the light emitting element 410 including the anode 115, the light emitting function layer 116 and the cathode 117, the first thin film encapsulation layer 118, the color film layer 119, the second thin film encapsulation layer 211, and the cover The board 120 can be separately prepared on the silicon substrate 113. In addition, in the same process, the insulating layer 450 above the pad 453 can also be etched to expose the pad 453 and make it compatible with the flexible printed circuit board ( FPC) bonding or wiring (Wire) bonding. Therefore, in the embodiments of the present disclosure, for example, the silicon substrate 113 including the light reflection layer 440 and the insulating layer 450 and suitable for forming the light-emitting element 430 may be fabricated by a fab, and then prepared on the silicon substrate in a display substrate factory. This structure not only reduces the difficulty of manufacturing the light reflective layer 440, but also facilitates the subsequent process of the panel factory.
例如,图13为本公开一实施例提供的一种显示基板的区域划分示意图。如图13所示,显示基板包括显示区域10和周边区域12,周边区域12包括连接电极区12a,从而,周边区域12包括三个区域:连接电极区12a、第一虚设区121和第二虚设区122。第一虚设区121位于连接电极区12a和显示区域10之间,第二虚设区122位于连接电极区12a的远离显示区域10的一侧。如图12所示,第二虚设区122位于连接电极区12a的远离第一虚设区121的一侧。For example, FIG. 13 is a schematic diagram of area division of a display substrate provided by an embodiment of the present disclosure. As shown in FIG. 13, the display substrate includes a display area 10 and a peripheral area 12. The peripheral area 12 includes a connecting electrode area 12a. Therefore, the peripheral area 12 includes three areas: a connecting electrode area 12a, a first dummy area 121, and a second dummy area.区122. The first dummy area 121 is located between the connection electrode area 12 a and the display area 10, and the second dummy area 122 is located on the side of the connection electrode area 12 a away from the display area 10. As shown in FIG. 12, the second dummy area 122 is located on the side of the connection electrode area 12 a away from the first dummy area 121.
例如,图14为本公开一实施例提供的一种显示基板的剖视示意图。如图14所示,该显示基板300包括:第一电极图案103,位于显示基板的显示区域10,并包括彼此间隔的多个第一电极1030(例如,阳极);连接电极图案103a,位于显示基板的连接电极区12a,并包括多个连接电极103a0;以及第一虚设电极图案de1,位于显示基板的第一虚设区121,并包括多个第一虚设电极de10。For example, FIG. 14 is a schematic cross-sectional view of a display substrate provided by an embodiment of the present disclosure. As shown in FIG. 14, the display substrate 300 includes: a first electrode pattern 103 located in the display area 10 of the display substrate, and includes a plurality of first electrodes 1030 (for example, anodes) spaced apart from each other; and a connecting electrode pattern 103a located in the display area. The connection electrode area 12a of the substrate includes a plurality of connection electrodes 103a0; and the first dummy electrode pattern de1 is located in the first dummy area 121 of the display substrate and includes a plurality of first dummy electrodes de10.
如图13和14所示,连接电极区12a围绕显示区域10,第一虚设区121位于连接电极区12a和显示区域10之间。连接电极图案103a围绕第一电极图案103,第一虚设电极图案de1围绕第一电极图案103。第一虚设电极图案de1位于连接电极图案103a和第一电极图案103之间。As shown in FIGS. 13 and 14, the connection electrode area 12 a surrounds the display area 10, and the first dummy area 121 is located between the connection electrode area 12 a and the display area 10. The connection electrode pattern 103 a surrounds the first electrode pattern 103, and the first dummy electrode pattern de1 surrounds the first electrode pattern 103. The first dummy electrode pattern de1 is located between the connection electrode pattern 103a and the first electrode pattern 103.
例如,如图14所示,本公开一实施例提供的显示基板还包括第二电极106(例如,阴极),第二电极106与连接电极103a0相连;显示基板的周边区域12围绕显示区域10,周边区域12包括连接电极区12a和第一虚设区121;第二电极106位于显示区域10和周边区域12,第二电极106与第一电 极图案103彼此间隔。For example, as shown in FIG. 14, the display substrate provided by an embodiment of the present disclosure further includes a second electrode 106 (for example, a cathode), the second electrode 106 is connected to the connecting electrode 103a0; the peripheral area 12 of the display substrate surrounds the display area 10, The peripheral area 12 includes a connecting electrode area 12a and a first dummy area 121; the second electrode 106 is located in the display area 10 and the peripheral area 12, and the second electrode 106 and the first electrode pattern 103 are spaced apart from each other.
例如,在显示基板的连接电极区12a,彩膜层在衬底基板上的的投影(未示出)完全覆盖多个连接电极103a0在衬底基板上的投影。For example, in the connection electrode area 12a of the display substrate, the projection (not shown) of the color filter layer on the base substrate completely covers the projection of the multiple connection electrodes 103a0 on the base substrate.
例如,第一电极图案103和第二电极106在衬底基板101上的正投影位于彩膜层(未示出)在衬底基板101上的正投影内。For example, the orthographic projection of the first electrode pattern 103 and the second electrode 106 on the base substrate 101 is within the orthographic projection of the color filter layer (not shown) on the base substrate 101.
例如,第一电极图案103的图案密度、连接电极图案103a的图案密度和第一虚设电极图案de1的图案密度相同,且第一电极图案103的第一电极1030的形状、连接电极图案103a的连接电极103a0形状和第一虚设电极图案de1的第一虚设电极de10的形状均相同,这样可以便于使得刻蚀或显影时各个区域刻蚀液或显影液消耗的速率大致相当,以确保工艺的均匀性。For example, the pattern density of the first electrode pattern 103, the pattern density of the connection electrode pattern 103a, and the pattern density of the first dummy electrode pattern de1 are the same, and the shape of the first electrode 1030 of the first electrode pattern 103 and the connection of the connection electrode pattern 103a The shape of the electrode 103a0 is the same as the shape of the first dummy electrode de10 of the first dummy electrode pattern de1, which can facilitate the consumption rate of the etching solution or developer in each area during etching or development to be roughly equivalent to ensure the uniformity of the process .
例如,如图14所示,该显示基板还包括传感器电极图案103b,传感器电极图案103b位于显示基板的传感器区R1,并包括多个传感器电极103b0。例如,传感器电极图案103b的图案密度和第一电极图案103的图案密度相同,传感器电极103b0的图案形状和第一电极图案103的图案形状相同。For example, as shown in FIG. 14, the display substrate further includes a sensor electrode pattern 103b. The sensor electrode pattern 103b is located in the sensor region R1 of the display substrate and includes a plurality of sensor electrodes 103b0. For example, the pattern density of the sensor electrode pattern 103b is the same as the pattern density of the first electrode pattern 103, and the pattern shape of the sensor electrode 103b0 is the same as the pattern shape of the first electrode pattern 103.
需要说明的是,传感器区R1的像素结构和显示区域10的像素结构相同,在传感器区R1中传感器电极103b0通过钨过孔V3以及过孔V31和像素电路电连接。传感器区R1的像素结构与第一虚设子区1211、第二虚设子区1212和第二虚设区122的像素结构均不同,第一虚设子区1211的第一虚设电极图案de1、第二虚设子区1212的第一虚设电极de10和第二虚设区122的第二虚设电极图案de2不通过过孔连接其他电路。It should be noted that the pixel structure of the sensor region R1 is the same as the pixel structure of the display region 10, and the sensor electrode 103b0 in the sensor region R1 is electrically connected to the pixel circuit through the tungsten via V3 and the via V31. The pixel structure of the sensor region R1 is different from the pixel structures of the first dummy sub-region 1211, the second dummy sub-region 1212, and the second dummy region 122. The first dummy electrode pattern de1 and the second dummy sub-region 1211 are The first dummy electrode de10 of the region 1212 and the second dummy electrode pattern de2 of the second dummy region 122 are not connected to other circuits through via holes.
例如,传感器区R1的像素结构用来感测显示区域10的第一电极1030的电压,并用于实现电路补偿,例如,可以通过一个补偿晶体管连接到一个温度传感器进行对显示区域10的第一电极1030的电压进行感测。For example, the pixel structure of the sensor area R1 is used to sense the voltage of the first electrode 1030 of the display area 10, and is used to implement circuit compensation. For example, a compensation transistor can be connected to a temperature sensor to perform a correction on the first electrode of the display area 10. The voltage of 1030 is sensed.
例如,如图14所示,第一虚设区121中的第二虚设子区1212用于隔离开传感器区R1和显示区域10。第一虚设区121中的第一虚设子区1211用于过渡,使得第二电极106和连接电极区12a中的连接电极103a0更好地搭接。For example, as shown in FIG. 14, the second dummy sub-region 1212 in the first dummy region 121 is used to isolate the sensor region R1 and the display region 10. The first dummy sub-region 1211 in the first dummy region 121 is used for transition, so that the second electrode 106 and the connecting electrode 103a0 in the connecting electrode region 12a better overlap.
例如,如图14所示,该显示基板还包括第二虚设电极图案de2,位于显示基板的第二虚设区122,并包括多个第二虚设电极de20;第二虚设区122位于连接电极区12a的远离显示区域10的一侧。例如,第二虚设电极图案de2的图案密度和第一电极图案103的图案密度相同,且第二虚设电极图案de2和第一电极图案103通过像素界定层间隔开。For example, as shown in FIG. 14, the display substrate further includes a second dummy electrode pattern de2, which is located in the second dummy area 122 of the display substrate, and includes a plurality of second dummy electrodes de20; the second dummy area 122 is located in the connection electrode area 12a The side away from the display area 10. For example, the pattern density of the second dummy electrode pattern de2 and the pattern density of the first electrode pattern 103 are the same, and the second dummy electrode pattern de2 and the first electrode pattern 103 are spaced apart by the pixel defining layer.
例如,第一虚设区121的第一虚设子区1211和第二虚设区122中的虚拟像素均为两排。例如,在行方向的边为两行,在列方向的边为两列。For example, the virtual pixels in the first dummy sub-region 1211 of the first dummy region 121 and the second dummy region 122 are both in two rows. For example, the side in the row direction has two rows, and the side in the column direction has two columns.
例如,如图14所示,第二虚设子区1212位于传感器区R1和显示区域10之间;第一虚设区121的位于传感器区R1和连接电极区12a之间的部分为第一虚设子区1211;在第一虚设子区1211形成第一填充层104a,第一填充层104a包括多个第一虚设电极de10和绝缘包裹层104c,第一电极图案103包括与连接电极103a0相邻的边缘第一电极103e,绝缘包裹层104c分别与连接电极103a0和边缘第一电极103e接触,例如,该绝缘包裹层104c和像素界定层的材料相同。For example, as shown in FIG. 14, the second dummy sub-region 1212 is located between the sensor region R1 and the display region 10; the part of the first dummy region 121 located between the sensor region R1 and the connecting electrode region 12a is the first dummy sub-region. 1211; A first filling layer 104a is formed in the first dummy sub-region 1211. The first filling layer 104a includes a plurality of first dummy electrodes de10 and an insulating wrap layer 104c. The first electrode pattern 103 includes an edge adjacent to the connecting electrode 103a0. An electrode 103e and an insulating coating layer 104c are respectively in contact with the connecting electrode 103a0 and the edge first electrode 103e. For example, the insulating coating layer 104c and the pixel defining layer are made of the same material.
例如,如图14所示,第二电极106与绝缘包裹层104c接触。For example, as shown in FIG. 14, the second electrode 106 is in contact with the insulating coating 104c.
例如,如图14所示,在第二电极106远离衬底基板101的一侧还设置有第一薄膜封装层107,该第一薄膜封装层107可以起到防止水氧进入发光功能层105中的作用。For example, as shown in FIG. 14, a first thin-film encapsulation layer 107 is also provided on the side of the second electrode 106 away from the base substrate 101. The first thin-film encapsulation layer 107 can prevent water and oxygen from entering the light-emitting function layer 105. The role of.
例如,如图14所示,边缘第一电极103e与多个第一虚设电极de10彼此绝缘。For example, as shown in FIG. 14, the edge first electrode 103e and the plurality of first dummy electrodes de10 are insulated from each other.
例如,如图14所示,显示基板还包括像素定义层104,像素定义层104包括多个像素定义部1040,多个像素定义部1040中的每个位于相邻的第一电极1030之间。For example, as shown in FIG. 14, the display substrate further includes a pixel defining layer 104, and the pixel defining layer 104 includes a plurality of pixel defining portions 1040, and each of the plurality of pixel defining portions 1040 is located between adjacent first electrodes 1030.
例如,如图14所示,绝缘包裹层104c与像素定义层104位于同一层,可由同一膜层采用同一构图工艺形成,以节省制作工艺。For example, as shown in FIG. 14, the insulating wrap layer 104c and the pixel definition layer 104 are located in the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
例如,如图14所示,第一电极图案103与连接电极图案103a位于同一层,可由同一膜层采用同一构图工艺形成,以节省制作工艺。For example, as shown in FIG. 14, the first electrode pattern 103 and the connecting electrode pattern 103a are located on the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
例如,如图14所示,显示基板还包括第二填充层104b,第二填充层104b包括至少一个第二填充部104b0,第二填充部104b0位于相邻连接电极103a0之间。例如,第二填充层104b为绝缘层。例如,如图14所示,第二填充部104b0分别与相邻连接电极103a0接触。For example, as shown in FIG. 14, the display substrate further includes a second filling layer 104b, the second filling layer 104b includes at least one second filling portion 104b0, and the second filling portion 104b0 is located between adjacent connecting electrodes 103a0. For example, the second filling layer 104b is an insulating layer. For example, as shown in FIG. 14, the second filling portions 104b0 are in contact with adjacent connection electrodes 103a0, respectively.
例如,如图14所示,第二填充层104b和第一填充层104a位于同一层,可由同一膜层采用同一构图工艺形成,以节省制作工艺。For example, as shown in FIG. 14, the second filling layer 104b and the first filling layer 104a are located in the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
例如,如图14所示,该显示基板还包括第三填充层1043,第三填充层1043包括多个第三填充部10430,第三填充部10430位于相邻传感器电极103b0、相邻的传感器电极103b0和第一虚设电极中至少之一之间。图14以 第三填充部10430位于相邻传感器电极103b0之间为例进行说明。For example, as shown in FIG. 14, the display substrate further includes a third filling layer 1043. The third filling layer 1043 includes a plurality of third filling portions 10430, and the third filling portions 10430 are located at adjacent sensor electrodes 103b0 and adjacent sensor electrodes. 103b0 and at least one of the first dummy electrodes. FIG. 14 illustrates an example in which the third filling portion 10430 is located between adjacent sensor electrodes 103b0.
例如,如图14所示,第三填充层1043与像素定义层104位于同一层,可由同一膜层采用同一构图工艺形成,以节省制作工艺。For example, as shown in FIG. 14, the third filling layer 1043 and the pixel definition layer 104 are located in the same layer, and can be formed by the same film layer using the same patterning process to save manufacturing process.
例如,如图14所示,显示基板还包括发光功能层105,发光功能层105位于第一电极图案103和第二电极106之间,发光功能层105与第一填充层104a接触。例如,发光功能层105与部分第一填充层104a接触。例如,在显示区域,彩膜层(未示出)覆盖发光功能层105。For example, as shown in FIG. 14, the display substrate further includes a light-emitting functional layer 105, which is located between the first electrode pattern 103 and the second electrode 106, and the light-emitting functional layer 105 is in contact with the first filling layer 104a. For example, the light-emitting function layer 105 is in contact with a part of the first filling layer 104a. For example, in the display area, a color film layer (not shown) covers the light-emitting function layer 105.
例如,如图14所示,发光功能层105与传感器电极图案103b接触。发光功能层105与位于第二虚设子区1212内的第一虚设电极接触。For example, as shown in FIG. 14, the light-emitting function layer 105 is in contact with the sensor electrode pattern 103b. The light-emitting function layer 105 is in contact with the first dummy electrode located in the second dummy sub-region 1212.
如图14所示,在衬底基板101上还设有绝缘层IS,绝缘层IS上设有导电图案109,导电图案109包括第一导电部1091、第二导电部1092和第三导电部1093。绝缘层IS包括过孔V11、过孔V21、过孔V31。过孔V11、过孔V21、过孔V31中分别填充导电材料以形成连接件。第一电极1030通过第一导电部1091与过孔V21中的连接件相连。连接电极103a0通过第二导电部1092与过孔V11中的连接件相连。传感器电极103b0通过第三导电部1093与过孔V31中的连接件相连。As shown in FIG. 14, an insulating layer IS is further provided on the base substrate 101, and a conductive pattern 109 is provided on the insulating layer IS. The conductive pattern 109 includes a first conductive portion 1091, a second conductive portion 1092, and a third conductive portion 1093. . The insulating layer IS includes a via hole V11, a via hole V21, and a via hole V31. The via hole V11, the via hole V21, and the via hole V31 are respectively filled with conductive materials to form a connection member. The first electrode 1030 is connected to the connector in the via hole V21 through the first conductive portion 1091. The connection electrode 103a0 is connected to the connection member in the via hole V11 through the second conductive portion 1092. The sensor electrode 103b0 is connected to the connector in the via hole V31 through the third conductive portion 1093.
例如,第一绝缘层102的在垂直于衬底基板101的方向上与多个第一虚设电极de10交叠的部分不设置过孔。For example, the portion of the first insulating layer 102 that overlaps the plurality of first dummy electrodes de10 in the direction perpendicular to the base substrate 101 is not provided with via holes.
例如,第一绝缘层102的在垂直于衬底基板101的方向上与多个第二虚设电极de20交叠的部分不设置过孔。For example, the portion of the first insulating layer 102 that overlaps the plurality of second dummy electrodes de20 in the direction perpendicular to the base substrate 101 is not provided with via holes.
例如,第一绝缘层102的在垂直于衬底基板101的方向上与多个连接电极103a0交叠的部分设置过孔V1。For example, a portion of the first insulating layer 102 that overlaps the plurality of connection electrodes 103a0 in a direction perpendicular to the base substrate 101 is provided with a via hole V1.
例如,第一绝缘层102的在垂直于衬底基板101的方向上与多个第一电极1030交叠的部分设置过孔V2。For example, a portion of the first insulating layer 102 that overlaps the plurality of first electrodes 1030 in a direction perpendicular to the base substrate 101 is provided with a via hole V2.
例如,第一绝缘层102的在垂直于衬底基板101的方向上与多个传感器电极1030交叠的部分设置过孔V3。For example, a portion of the first insulating layer 102 that overlaps the plurality of sensor electrodes 1030 in a direction perpendicular to the base substrate 101 is provided with a via V3.
本公开的实施例提供一种彩膜层及其制备方法、显示基板及其制备方法具有以下至少一项有益效果:The embodiments of the present disclosure provide a color film layer and a preparation method thereof, and a display substrate and a preparation method thereof have at least one of the following beneficial effects:
(1)本公开至少一实施例提供的彩膜层的制备方法,可以减小彩膜层从承载层上发生剥离的可能性。(1) The method for preparing the color film layer provided by at least one embodiment of the present disclosure can reduce the possibility of peeling of the color film layer from the carrier layer.
(2)本公开至少一实施例提供的彩膜层的制备方法,可以减少第一颜 色膜层和第二颜色膜层的整体的远离承载层的表面气泡的含量,从而可以提高第一颜色膜层和第二颜色膜层的整体在二者交叠的位置处膜厚的均一性。(2) The preparation method of the color film layer provided by at least one embodiment of the present disclosure can reduce the content of air bubbles on the surface of the first color film layer and the second color film layer far away from the carrier layer as a whole, thereby improving the first color film layer. The uniformity of the film thickness of the whole layer and the second color film layer at the position where the two overlap.
(3)本公开至少一实施例提供的显示基板,在第二颜色膜层和第一颜色膜层交叠的位置处,以及第二颜色膜层和第三颜色膜层交叠的位置处均可以阻挡光线透过,从而可以起到类似黑矩阵的作用,从而解决了黑矩阵缺失带来的问题,也避免了制备黑矩阵带来的硅基OLED微型显示器被报废的风险。(3) In the display substrate provided by at least one embodiment of the present disclosure, both the position where the second color film layer and the first color film layer overlap, and the position where the second color film layer and the third color film layer overlap It can block the light from passing through, so that it can play a role similar to the black matrix, thereby solving the problem caused by the lack of the black matrix, and avoiding the risk of the silicon-based OLED micro-display being scrapped due to the preparation of the black matrix.
(4)本公开至少一实施例提供的显示基板,周边区域包括黑矩阵,该黑矩阵包括层叠设置的第一子层和第二子层,第一子层与第一颜色膜层、第二颜色膜层和第三颜色膜层中的一个同层且同材料设置,且第二子层与第一颜色膜层、第二颜色膜层和第三颜色膜层中的另一个同层且同材料设置,减少了在周边区域专门制备黑矩阵的过程,从而简化了工艺步骤。(4) In the display substrate provided by at least one embodiment of the present disclosure, the peripheral area includes a black matrix, and the black matrix includes a first sublayer and a second sublayer that are stacked, the first sublayer and the first color film layer, and the second sublayer. One of the color film layer and the third color film layer is set in the same layer and with the same material, and the second sub-layer is the same layer and the same layer as the other of the first color film layer, the second color film layer, and the third color film layer. The material setting reduces the process of specially preparing the black matrix in the peripheral area, thereby simplifying the process steps.
(5)本公开至少一实施例提供的显示基板,周边区域设置有黑矩阵,该黑矩阵包括层叠设置的第一子层、第二子层和第三子层,第一子层和第一颜色膜层同层设置,第二子层和第二颜色膜层同层设置,以及第三子层和第三颜色膜层同层设置,减少了在周边区域专门制备黑矩阵的过程,从而简化了工艺步骤。(5) The display substrate provided by at least one embodiment of the present disclosure is provided with a black matrix in the peripheral area, and the black matrix includes a first sub-layer, a second sub-layer and a third sub-layer arranged in a stack, the first sub-layer and the first sub-layer The color film layer is set in the same layer, the second sub-layer and the second color film layer are set in the same layer, and the third sub-layer and the third color film layer are set in the same layer, reducing the process of specially preparing the black matrix in the peripheral area, thereby simplifying The process steps.
有以下几点需要说明:The following points need to be explained:
(1)本发明实施例附图只涉及到与本发明实施例涉及到的结构,其他结构可参考通常设计。(1) The drawings of the embodiments of the present invention only refer to the structures related to the embodiments of the present invention, and other structures can refer to the usual design.
(2)为了清晰起见,在用于描述本发明的实施例的附图中,层或区域的厚度被放大或缩小,即这些附图并非按照实际的比例绘制。可以理解,当诸如层、膜、区域或基板之类的元件被称作位于另一元件“上”或“下”时,该元件可以“直接”位于另一元件“上”或“下”,或者可以存在中间元件。(2) For the sake of clarity, in the drawings used to describe the embodiments of the present invention, the thicknesses of layers or regions are enlarged or reduced, that is, these drawings are not drawn according to actual scale. It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "under" another element, the element can be "directly" on or "under" the other element. Or there may be intermediate elements.
(3)在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合以得到新的实施例。(3) In the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain a new embodiment.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (38)

  1. 一种显示基板,包括承载层和多个重复单元,其中,每个所述重复单元包括绿色膜层、红色膜层和蓝色膜层,其中,所述绿色膜层、所述红色膜层和所述蓝色膜层设置在所述承载层上且与所述承载层的第一表面均直接接触,A display substrate includes a bearing layer and a plurality of repeating units, wherein each repeating unit includes a green film layer, a red film layer and a blue film layer, wherein the green film layer, the red film layer and The blue film layer is disposed on the supporting layer and is in direct contact with the first surface of the supporting layer,
    在平行所述承载层的所述第一表面的平面上,在每个重复单元中,所述红色膜层设置在所述绿色膜层的第一侧,所述蓝色膜层设置在所述绿色膜层的与所述第一侧相对的第二侧;On a plane parallel to the first surface of the carrier layer, in each repeating unit, the red film layer is disposed on the first side of the green film layer, and the blue film layer is disposed on the A second side of the green film layer opposite to the first side;
    所述红色膜层和所述蓝色膜层至少之一覆盖部分所述绿色膜层;At least one of the red film layer and the blue film layer covers a part of the green film layer;
    至少部分所述绿色膜层与所述红色膜层和所述蓝色膜层均不交叠。At least part of the green film layer does not overlap with the red film layer and the blue film layer.
  2. 根据权利要求1所述的显示基板,其中,所述绿色膜层的粘附性大于所述红色膜层的粘附性和所述蓝色膜层的粘附性。The display substrate according to claim 1, wherein the adhesion of the green film layer is greater than the adhesion of the red film layer and the adhesion of the blue film layer.
  3. 根据权利要求1或2所述的显示基板,其中,The display substrate according to claim 1 or 2, wherein:
    在每个所述重复单元中,所述绿色膜层位于所述红色膜层和所述蓝色膜层之间,所述绿色膜层和所述红色膜层至少部分不交叠、所述绿色膜层和所述蓝色膜层至少部分不交叠,并且所述红色膜层和所述蓝色膜层完全不交叠,In each of the repeating units, the green film layer is located between the red film layer and the blue film layer, the green film layer and the red film layer are at least partially non-overlapping, and the green film layer The film layer and the blue film layer do not overlap at least partially, and the red film layer and the blue film layer do not overlap at all,
    至少一个所述重复单元的所述蓝色膜层部分覆盖与之相邻的所述重复单元的所述红色膜层。The blue film layer of at least one of the repeating units partially covers the red film layer of the repeating unit adjacent thereto.
  4. 根据权利要求3所述的显示基板,其中,在每个所述重复单元中,所述红色膜层和部分所述绿色膜层交叠以形成第一交叠区;所述蓝色膜层和部分所述绿色膜层交叠以形成第二交叠区。The display substrate according to claim 3, wherein, in each of the repeating units, the red film layer and a part of the green film layer overlap to form a first overlap region; the blue film layer and Part of the green film layer is overlapped to form a second overlap area.
  5. 根据权利要求4所述的显示基板,其中,所述第一交叠区和所述第二交叠区分别占所述绿色膜层总面积的5%-20%。4. The display substrate according to claim 4, wherein the first overlap area and the second overlap area respectively occupy 5%-20% of the total area of the green film layer.
  6. 根据权利要求5所述的显示基板,其中,所述第一交叠区和所述第 二交叠区分别占所述绿色膜层总面积的10%。The display substrate according to claim 5, wherein the first overlap area and the second overlap area respectively account for 10% of the total area of the green film layer.
  7. 根据权利要求4~6中任一项所述的显示基板,其中,所述第一交叠区和所述第二交叠区之间无交叠。7. The display substrate according to any one of claims 4 to 6, wherein there is no overlap between the first overlapping area and the second overlapping area.
  8. 根据权利要求4~7中任一项所述的显示基板,其中,所述绿色膜层的垂直于所述承载层的截面形状为圆角矩形;所述红色膜层的与部分所述绿色膜层交叠的部分向远离所述绿色膜层的一侧凸起;所述蓝色膜层的与部分所述绿色膜层交叠的部分向远离所述承载层的一侧凸起,且所述蓝色膜层的和与之相邻的所述重复单元的所述红色膜层交叠的部分向远离所述承载层的一侧凸起。The display substrate according to any one of claims 4 to 7, wherein the cross-sectional shape of the green film layer perpendicular to the carrier layer is a rounded rectangle; the red film layer and a part of the green film The overlapping part of the layer is convex to the side away from the green film layer; the part of the blue film layer that overlaps part of the green film layer is convex to the side away from the carrier layer, and The overlapping part of the blue film layer and the red film layer of the repeating unit adjacent to the blue film layer protrudes toward the side away from the carrier layer.
  9. 根据权利要求4~8中任一项所述的显示基板,其中,所述蓝色膜层的两侧边缘凸起中间凹陷;相对于所述承载层,所述红色膜层在从与所述绿色膜层交叠处向远离所述绿色膜层的方向上高度逐渐减小。The display substrate according to any one of claims 4 to 8, wherein the edges on both sides of the blue film layer are convex and concave in the middle; relative to the carrier layer, the red film layer is in contact with the The height of the overlap of the green film layer gradually decreases in the direction away from the green film layer.
  10. 根据权利要求4~9中任一项所述的显示基板,其中,所述红色膜层和部分所述绿色膜层交叠形成的所述第一交叠区处所述红色膜层和所述绿色膜层堆叠的总厚度分别大于所述红色膜层中间区域的厚度和所述绿色膜层中间区域的厚度,且所述红色膜层和部分所述绿色膜层交叠形成的所述第一交叠区处所述红色膜层的厚度小于所述红色膜层中间区域的厚度。8. The display substrate according to any one of claims 4 to 9, wherein the red film layer and the red film layer and the first overlap area formed by overlapping part of the green film layer The total thickness of the green film layer stack is greater than the thickness of the middle region of the red film layer and the thickness of the middle region of the green film layer respectively, and the first layer formed by overlapping the red film layer and part of the green film layer The thickness of the red film layer at the overlap region is smaller than the thickness of the middle region of the red film layer.
  11. 根据权利要求4~9中任一项所述的显示基板,其中,所述蓝色膜层和部分所述绿色膜层交叠形成的所述第二交叠区处所述蓝色膜层和所述绿色膜层堆叠的总厚度分别大于所述蓝色膜层中间区域的厚度和所述绿色膜层中间区域的厚度,且所述蓝色膜层和部分所述绿色膜层交叠形成的所述第二交叠区处所述蓝色膜层的厚度小于所述蓝色膜层中间区域的厚度。8. The display substrate according to any one of claims 4-9, wherein the blue film layer and a portion of the green film layer overlap at the second overlap area where the blue film layer and The total thickness of the green film layer stack is greater than the thickness of the middle region of the blue film layer and the thickness of the middle region of the green film layer respectively, and the blue film layer and part of the green film layer are formed by overlapping The thickness of the blue film layer at the second overlap region is smaller than the thickness of the middle region of the blue film layer.
  12. 根据权利要求4~8中任一项所述的显示基板,其中,所述蓝色膜层的远离所述承载层的表面朝向所述承载层凹陷,所述蓝色膜层在所述承载层上的正投影为圆角矩形,所述蓝色膜层四周边缘区域的厚度小于所述蓝色膜 层中间区域的厚度。8. The display substrate according to any one of claims 4 to 8, wherein a surface of the blue film layer away from the carrier layer is recessed toward the carrier layer, and the blue film layer is on the carrier layer. The orthographic projection above is a rectangle with rounded corners, and the thickness of the peripheral edge area of the blue film layer is smaller than the thickness of the middle area of the blue film layer.
  13. 根据权利要求12所述的显示基板,其中,所述绿色膜层的远离所述承载层的表面远离所述承载层凸起,所述绿色膜层在所述承载层上的正投影为圆角矩形,所述绿色膜层四周边缘区域的厚度小于所述绿色膜层中间区域的厚度。The display substrate according to claim 12, wherein the surface of the green film layer away from the carrier layer is convex away from the carrier layer, and the orthographic projection of the green film layer on the carrier layer is rounded Rectangle, the thickness of the peripheral edge area of the green film layer is smaller than the thickness of the middle area of the green film layer.
  14. 根据权利要求12所述的显示基板,其中,所述红色膜层在所述承载层上的正投影为圆角矩形,所述红色膜层四周边缘区域的厚度小于所述红色膜层中间区域的厚度,且在每个重复单元中,沿着所述蓝色膜层到所述红色膜层的方向,所述红色膜层的厚度先增加后减小。The display substrate according to claim 12, wherein the orthographic projection of the red film layer on the carrier layer is a rectangle with rounded corners, and the thickness of the peripheral edge area of the red film layer is smaller than that of the middle area of the red film layer. In each repeating unit, along the direction from the blue film layer to the red film layer, the thickness of the red film layer first increases and then decreases.
  15. 一种显示基板,包括:A display substrate includes:
    衬底基板;Base substrate
    依次层叠设置在所述衬底基板上的发光元件和彩膜层;其中,The light-emitting element and the color film layer arranged on the base substrate are sequentially laminated; wherein,
    所述彩膜层包括设置在所述发光元件的远离所述衬底基板一侧的第一颜色膜层和第二颜色膜层,所述第二颜色膜层部分覆盖在所述第一颜色膜层上,所述第一颜色膜层的粘附性大于所述第二颜色膜层的粘附性。The color film layer includes a first color film layer and a second color film layer disposed on a side of the light-emitting element away from the base substrate, and the second color film layer partially covers the first color film On the layer, the adhesion of the first color film layer is greater than the adhesion of the second color film layer.
  16. 根据权利要求15所述的显示基板,还包括第三颜色膜层,其中,所述第三颜色膜层部分覆盖在所述第一颜色膜层上,所述第二颜色膜层部分覆盖在所述第三颜色膜层上;所述第三颜色膜层的粘附性大于所述第二颜色膜层的粘附性且小于所述第一颜色膜层的粘附性。The display substrate according to claim 15, further comprising a third color film layer, wherein the third color film layer partially covers the first color film layer, and the second color film layer partially covers the On the third color film layer; the adhesion of the third color film layer is greater than the adhesion of the second color film layer and less than the adhesion of the first color film layer.
  17. 根据权利要求16所述的显示基板,包括显示区域和围绕在所述显示区域外侧的周边区域,其中,The display substrate according to claim 16, comprising a display area and a peripheral area surrounding the outside of the display area, wherein,
    所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层设置在所述显示区域,The first color film layer, the second color film layer and the third color film layer are arranged in the display area,
    所述周边区域设置有黑矩阵,所述黑矩阵包括层叠设置的第一子层和第二子层,所述第一子层与所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层中的一个同层且同材料设置,且所述第二子层与所述第一颜色膜 层、所述第二颜色膜层和所述第三颜色膜层中的另一个同层且同材料设置。The peripheral area is provided with a black matrix, the black matrix includes a first sub-layer and a second sub-layer that are stacked, the first sub-layer and the first color film layer, the second color film layer and One of the third color film layers is set in the same layer and with the same material, and the second sub-layer and the first color film layer, the second color film layer and the third color film layer are The other is set on the same layer and with the same material.
  18. 根据权利要求16所述的显示基板,包括显示区域和围绕在所述显示区域外侧的周边区域,其中,The display substrate according to claim 16, comprising a display area and a peripheral area surrounding the outside of the display area, wherein,
    所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层设置在所述显示区域,The first color film layer, the second color film layer and the third color film layer are arranged in the display area,
    所述周边区域设置有黑矩阵,所述黑矩阵包括层叠设置的第一子层、第二子层和第三子层,所述第一子层和所述第一颜色膜层同层设置,所述第二子层和所述第二颜色膜层同层设置,以及所述第三子层和所述第三颜色膜层同层设置。The peripheral area is provided with a black matrix, and the black matrix includes a first sub-layer, a second sub-layer and a third sub-layer arranged in a stack, and the first sub-layer and the first color film layer are arranged in the same layer, The second sublayer and the second color film layer are arranged in the same layer, and the third sublayer and the third color film layer are arranged in the same layer.
  19. 根据权利要求17或18所述的显示基板,其中,The display substrate according to claim 17 or 18, wherein:
    所述显示区域包括多个像素单元,The display area includes a plurality of pixel units,
    每个所述像素单元包括所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层,Each of the pixel units includes the first color film layer, the second color film layer, and the third color film layer,
    在每个所述像素单元中,所述第一颜色膜层位于所述第二颜色膜层和所述第三颜色膜层之间,所述第一颜色膜层和所述第二颜色膜层至少部分不交叠、所述第一颜色膜层和所述第三颜色膜层至少部分不交叠,并且所述第二颜色膜层和所述第三颜色膜层完全不交叠,In each of the pixel units, the first color film layer is located between the second color film layer and the third color film layer, and the first color film layer and the second color film layer At least partially not overlapped, the first color film layer and the third color film layer are at least partially not overlapped, and the second color film layer and the third color film layer do not overlap at all,
    至少一个所述像素单元的所述第二颜色膜层部分覆盖与之相邻的所述像素单元的所述第三颜色膜层。The second color film layer of at least one pixel unit partially covers the third color film layer of the adjacent pixel unit.
  20. 根据权利要求19所述的显示基板,其中,在每个所述像素单元中,所述第二颜色膜层部分覆盖所述第一颜色膜层以形成第一交叠区,所述第三颜色膜层部分覆盖所述第一颜色膜层以形成第二交叠区,所述第一交叠区和所述第二交叠区均具有遮光的作用。18. The display substrate according to claim 19, wherein, in each of the pixel units, the second color film layer partially covers the first color film layer to form a first overlap region, and the third color film layer The film layer partially covers the first color film layer to form a second overlapping area, and both the first overlapping area and the second overlapping area have a light-shielding effect.
  21. 根据权利要求15~20中任一项所述的显示基板,其中,在所述显示区域中,所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层呈阵列排布;在所述周边区域,所述黑矩阵的图案为环形。The display substrate according to any one of claims 15 to 20, wherein, in the display area, the first color film layer, the second color film layer, and the third color film layer are in an array Arrangement; In the peripheral area, the pattern of the black matrix is a ring.
  22. 根据权利要求15~21中任一项所述的显示基板,还包括设置在所述彩膜层的远离所述衬底基板一侧的填充材料和盖板。22. The display substrate according to any one of claims 15 to 21, further comprising a filling material and a cover plate provided on a side of the color filter layer away from the base substrate.
  23. 根据权利要求15~22中任一项所述的显示基板,其中,所述衬底基板的材料为硅基材料。The display substrate according to any one of claims 15 to 22, wherein the material of the base substrate is a silicon-based material.
  24. 一种彩膜层的制备方法,所述彩膜层包括多个重复单元,形成每个重复单元包括:A method for preparing a color film layer, the color film layer includes a plurality of repeating units, and forming each repeating unit includes:
    形成第一颜色膜层;以及Forming a first color film layer; and
    在形成所述第一颜色膜层之后,形成部分覆盖所述第一颜色膜层的第二颜色膜层;After forming the first color film layer, forming a second color film layer partially covering the first color film layer;
    其中,所述第一颜色膜层的粘附性大于所述第二颜色膜层的粘附性;Wherein, the adhesion of the first color film layer is greater than the adhesion of the second color film layer;
    多个所述重复单元的所述第一颜色膜层在同一构图工艺中形成,多个所述重复单元的所述第二颜色膜层在同一构图工艺中形成,且多个所述重复单元的所述第三颜色膜层在同一构图工艺中形成。The first color film layers of a plurality of the repeating units are formed in the same patterning process, the second color film layers of a plurality of the repeating units are formed in the same patterning process, and the plurality of repeating units are formed in the same patterning process. The third color film layer is formed in the same patterning process.
  25. 根据权利要求24所述的制备方法,其中,所述第二颜色膜层的透气性大于所述第一颜色膜层的透气性。The preparation method according to claim 24, wherein the air permeability of the second color film layer is greater than the air permeability of the first color film layer.
  26. 根据权利要求25所述的制备方法,还包括:The preparation method according to claim 25, further comprising:
    在形成所述第一颜色膜层之后且在形成所述第二颜色膜层之前,形成第三颜色膜层,其中,所述第三颜色膜层部分覆盖所述第一颜色膜层,所述第二颜色膜层部分覆盖所述第三颜色膜层;所述第三颜色膜层的粘附性大于所述第二颜色膜层的粘附性且小于所述第一颜色膜层的粘附性。After forming the first color film layer and before forming the second color film layer, a third color film layer is formed, wherein the third color film layer partially covers the first color film layer, and The second color film layer partially covers the third color film layer; the adhesion of the third color film layer is greater than that of the second color film layer and less than the adhesion of the first color film layer Sex.
  27. 根据权利要求26所述的制备方法,其中,所述第三颜色膜层的透气性大于所述第一颜色膜层的透气性且小于所述第二颜色膜层的透气性。26. The preparation method of claim 26, wherein the air permeability of the third color film layer is greater than the air permeability of the first color film layer and less than the air permeability of the second color film layer.
  28. 根据权利要求26或27所述的制备方法,其中,所述第一颜色膜层为绿色膜层、所述第二颜色膜层为蓝色膜层,以及所述第三颜色膜层为红色膜层。The preparation method according to claim 26 or 27, wherein the first color film layer is a green film layer, the second color film layer is a blue film layer, and the third color film layer is a red film layer. Floor.
  29. 根据权利要求28所述的制备方法,其中,所述第一颜色膜层的材料包括基体材料和第一颜色材料;所述第二颜色膜层的材料包括所述基体材料和第二颜色材料;以及所述第三颜色膜层的材料包括所述基体材料和第三颜色材料。The manufacturing method according to claim 28, wherein the material of the first color film layer includes a base material and a first color material; the material of the second color film layer includes the base material and a second color material; And the material of the third color film layer includes the base material and the third color material.
  30. 根据权利要求29所述的制备方法,其中,所述基体材料包括丙二醇单甲基醚酯、3-甲氧基丁基乙酸酯和丙烯酸树脂;所述第一颜色材料包括C 32Cl 16CuN 8、C 16H 11N 5O 4和辅助绿色颜料;所述第二颜色材料包括2-丁酮、酞菁蓝和辅助蓝色颜料;所述第三颜色材料包括2-丁酮、C 28H 16N 2O 4、C 16H 9N 5O 6和辅助红色颜料。 The preparation method according to claim 29, wherein the base material comprises propylene glycol monomethyl ether ester, 3-methoxybutyl acetate and acrylic resin; the first color material comprises C 32 Cl 16 CuN 8. C 16 H 11 N 5 O 4 and auxiliary green pigments; the second color material includes 2-butanone, phthalocyanine blue and auxiliary blue pigment; the third color material includes 2-butanone, C 28 H 16 N 2 O 4 , C 16 H 9 N 5 O 6 and auxiliary red pigments.
  31. 根据权利要求30所述的制备方法,其中,以质量百分含量计,The preparation method according to claim 30, wherein, in terms of mass percentage,
    所述第一颜色膜层的材料包括50wt%~60wt%的丙二醇单甲基醚酯,20wt%~25wt%的3-甲氧基丁基乙酸酯,1wt%~10wt%的丙烯酸树脂,5wt%~11wt%的C 32Cl 16CuN 8,3wt%~10wt%的C 16H 11N 5O 4,1wt%~10wt%的辅助绿色颜料; The material of the first color film layer includes 50wt% to 60wt% of propylene glycol monomethyl ether ester, 20wt% to 25wt% of 3-methoxybutyl acetate, 1wt% to 10wt% of acrylic resin, 5wt% %~11wt% C 32 Cl 16 CuN 8 , 3wt%~10wt% C 16 H 11 N 5 O 4 , 1wt%~10wt% auxiliary green pigment;
    所述第二颜色膜层的材料包括60wt%~75wt%的丙二醇单甲基醚酯,9wt%~14wt%的3-甲氧基丁基乙酸酯,5wt%~10wt%的丙烯酸树脂,0.05wt%~0.5wt%的2-丁酮,3wt%~10wt%的酞菁蓝,1wt%~10wt%的辅助蓝色颜料;以及The material of the second color film layer includes 60 wt% to 75 wt% of propylene glycol monomethyl ether ester, 9 wt% to 14 wt% of 3-methoxybutyl acetate, 5 wt% to 10 wt% of acrylic resin, 0.05 wt% wt% to 0.5 wt% of 2-butanone, 3 wt% to 10 wt% of phthalocyanine blue, 1 wt% to 10 wt% of auxiliary blue pigment; and
    所述第三颜色膜层的材料包括60wt%~70wt%的丙二醇单甲基醚酯,10wt%~30wt%的3-甲氧基丁基乙酸酯,2wt%~10wt%的丙烯酸树脂,0.05wt%~0.5wt%的2-丁酮,2wt%~10wt%的C 28H 16N 2O 4,0.5wt%~3wt%的C 16H 9N 5O 6,1wt%~10wt%的辅助红色颜料。 The material of the third color film layer includes 60wt% to 70wt% of propylene glycol monomethyl ether ester, 10wt% to 30wt% of 3-methoxybutyl acetate, 2wt% to 10wt% of acrylic resin, 0.05 wt%~0.5wt% 2-butanone, 2wt%~10wt% C 28 H 16 N 2 O 4 , 0.5wt%~3wt% C 16 H 9 N 5 O 6 , 1wt%~10wt% auxiliary Red paint.
  32. 根据权利要求26~31中任一项所述的制备方法,其中,所述第一颜色膜层的材料的粘度为8.1mPa·s~9.0mPa·s,所述第二颜色膜层的材料的粘度为7.5mPa·s~8.0mPa·s,以及所述第三颜色膜层的材料的粘度为4mPa·s~4.6mPa·s。The preparation method according to any one of claims 26 to 31, wherein the viscosity of the material of the first color film layer is 8.1 mPa·s to 9.0 mPa·s, and the material of the second color film layer has a viscosity of 8.1 mPa·s to 9.0 mPa·s. The viscosity is 7.5 mPa·s to 8.0 mPa·s, and the viscosity of the material of the third color film layer is 4 mPa·s to 4.6 mPa·s.
  33. 根据权利要求32所述的制备方法,其中,所述第一颜色膜层的材料的粘度为8.4mPa·s,所述第二颜色膜层的材料的粘度为7.8mPa·s,以及所述第三颜色膜层的材料的粘度为4.4mPa·s。The preparation method according to claim 32, wherein the viscosity of the material of the first color film layer is 8.4 mPa·s, the viscosity of the material of the second color film layer is 7.8 mPa·s, and the first color film layer has a viscosity of 7.8 mPa·s, and The viscosity of the material of the three-color film layer is 4.4 mPa·s.
  34. 根据权利要求33所述的制备方法,其中,The preparation method according to claim 33, wherein:
    所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层的面积均小于20μm 2The areas of the first color film layer, the second color film layer and the third color film layer are all less than 20 μm 2 ;
    所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层的制备温度小于90℃。The preparation temperature of the first color film layer, the second color film layer and the third color film layer is less than 90°C.
  35. 根据权利要求26~34中任一项所述的制备方法,包括:采用旋涂工艺形成第一颜色薄膜、第二颜色薄膜和第三颜色薄膜,然后分别对所述第一颜色薄膜、所述第二颜色薄膜和所述第三颜色薄膜进行构图工艺形成所述第一颜色膜层、所述第二颜色膜层和所述第三颜色膜层。The preparation method according to any one of claims 26 to 34, comprising: forming a first color film, a second color film, and a third color film by a spin coating process, and then separately applying the first color film and the third color film to the The second color film and the third color film are subjected to a patterning process to form the first color film layer, the second color film layer and the third color film layer.
  36. 一种显示基板的制备方法,包括:A method for preparing a display substrate includes:
    提供衬底基板;Provide base substrate;
    在所述衬底基板上形成发光元件;Forming a light-emitting element on the base substrate;
    采用权利要求24~35中任一项所述的制备方法在所述发光元件的远离所述衬底基板的一侧形成彩膜层。The preparation method according to any one of claims 24 to 35 is used to form a color film layer on the side of the light-emitting element away from the base substrate.
  37. 根据权利要求36所述的制备方法,其中,在形成所述彩膜层之前还包括在所述发光元件的远离所述衬底基板的一侧形成钝化层;在形成所述彩膜层之后,还包括在所述彩膜层的远离所述衬底基板的一侧依次形成填充材料和盖板。36. The preparation method according to claim 36, wherein before forming the color filter layer, it further comprises forming a passivation layer on a side of the light-emitting element away from the base substrate; after forming the color filter layer , Further comprising sequentially forming a filling material and a cover plate on a side of the color filter layer away from the base substrate.
  38. 根据权利要求36或37所述的制备方法,其中,所述衬底基板的材料为硅基材料。The preparation method according to claim 36 or 37, wherein the material of the base substrate is a silicon-based material.
PCT/CN2019/102901 2019-08-27 2019-08-27 Manufacturing method of color filter layer, and display substrate and manufacturing method thereof WO2021035550A1 (en)

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