WO2021033357A1 - Illumination device for handheld apparatus and handheld apparatus - Google Patents

Illumination device for handheld apparatus and handheld apparatus Download PDF

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Publication number
WO2021033357A1
WO2021033357A1 PCT/JP2020/009981 JP2020009981W WO2021033357A1 WO 2021033357 A1 WO2021033357 A1 WO 2021033357A1 JP 2020009981 W JP2020009981 W JP 2020009981W WO 2021033357 A1 WO2021033357 A1 WO 2021033357A1
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WO
WIPO (PCT)
Prior art keywords
light emitting
housing
emitting body
substrate
lighting device
Prior art date
Application number
PCT/JP2020/009981
Other languages
French (fr)
Japanese (ja)
Inventor
拓真 池田
浩之 鬼塚
貴広 小野
太治 小野山
Original Assignee
オムロン株式会社
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Application filed by オムロン株式会社 filed Critical オムロン株式会社
Publication of WO2021033357A1 publication Critical patent/WO2021033357A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/18Devices for illuminating the head of the screw or the nut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21LLIGHTING DEVICES OR SYSTEMS THEREOF, BEING PORTABLE OR SPECIALLY ADAPTED FOR TRANSPORTATION
    • F21L4/00Electric lighting devices with self-contained electric batteries or cells
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction

Definitions

  • the present invention relates to a lighting device for a hand-held device, which is mounted on the hand-held device as an additional function other than the original function of the device, and a hand-held device equipped with the lighting device.
  • Patent Document 1 describes a motor that drives a tip tool, a housing that holds the motor, and an LED light unit (lighting device for handheld devices) that is attached to the housing and illuminates the tip tool and the vicinity of the tip tool.
  • the power tools to be provided are listed.
  • the LED light unit includes an LED substrate on which an LED is mounted and is provided in a housing.
  • the LED substrate is arranged in the accommodation space of the housing in which the lens is integrally formed, and the accommodation space is filled with a transparent resin.
  • Japanese Patent Publication Japanese Patent Laid-Open No. 2013-39654
  • Patent Document 1 does not specifically describe the attachment of the LED light unit to the housing. Therefore, it is assumed that the position of the LED light unit with respect to the housing may shift due to impact or vibration. If the position of the LED light unit with respect to the housing shifts, the irradiation position shifts from the original position even if the LED light unit itself does not have an optical axis shift (optical axis shift between the LED and the lens on the housing side).
  • One aspect of the present invention has been made in view of the above problems, and an object of the present invention is that neither the optical axis deviation of the lighting device itself nor the optical axis deviation from the housing on the side of the device to be attached occurs, and parts replacement is also possible. It is to realize a lighting device for a handheld device and a handheld device that are possible.
  • the lighting device for a handheld device is mounted on a handheld device provided with a function executing unit that executes the original function of the device, and corresponds to the function executing unit.
  • a lighting device for a hand-held device that illuminates an irradiation position, wherein the illuminant substrate attached to the housing of the hand-held device and equipped with a light emitter and the illuminant substrate to which the illuminant substrate is mounted
  • a board mounter to be attached to the housing is provided, and the board mounter includes an engagement holding portion that engages with and detachably holds the light emitting body substrate, and a lens portion that receives light from the light emitting body.
  • the engagement holding portion holds the illuminant substrate in a state where the optical axis of the illuminant is aligned with the optical axis of the lens portion, and the lens portion is formed in the housing. It fits unevenly into the lighting opening and has a positioning function for the housing.
  • neither the optical axis shift of the lighting device itself nor the optical axis shift between the lighting device itself and the housing on the side of the device to be mounted occurs, and the lighting device for a handheld device capable of replacing parts and the handheld device. It is possible to realize a formal device.
  • FIG. 9 is an enlarged view showing a portion surrounded by a broken line in FIG.
  • FIG. 1, FIG. 2, FIG. 3, FIG. 6, FIG. 8, and FIG. 9 the handheld device lighting device 1 of the present disclosure and the handheld device equipped with the lighting device 1 An example will be described.
  • the lighting device 1 is mounted on an electric tool 100 as a hand-held device including a tip tool 101 as a function executing unit that executes the original function of the device and a motor 103 for driving the tip tool 101. Will be done.
  • the lighting device 1 illuminates the irradiation position corresponding to the tip tool 101.
  • the lighting device 1 is attached to the housing 50 of the power tool 100.
  • the tip tool 101 includes a drill bit, a driver bit, a socket bit, and the like, and can be replaced.
  • the lighting device 1 includes an LED substrate 2 on which the LED 3 as a light emitting body is mounted, and a substrate mounting tool 10 on which the LED substrate 2 is mounted and the mounted LED substrate 2 is attached to the housing 50.
  • the substrate mounting tool 10 is integrally provided with an engaging holding portion 11 that engages with and detachably holds the LED substrate 2 and a lens portion 12 that irradiates the irradiation position with light from the LED 3.
  • the engagement holding portion 11 holds the LED substrate 2 in a state where the optical axis of the LED 3 is aligned with the optical axis of the lens portion 12.
  • the lens portion 12 is adapted to be unevenly fitted to the illumination opening 51 formed in the housing 50, and has a positioning function with respect to the housing 50.
  • the lighting device 1 is less likely to be affected by heat, the optical axis of the lighting device itself is less likely to shift, and parts can be replaced when the light emitting body substrate is defective.
  • the lens unit 12 itself is used for positioning with the housing 50, it is possible to reliably prevent the optical axis from shifting between the lighting device 1 and the housing 50.
  • neither the optical axis shift of the lighting device itself nor the optical axis shift between the lighting device itself and the housing on the side of the device to be mounted occurs, and parts can be replaced.
  • Such a lighting device 1 can also be mounted on an electric tool such as an electric jigsaw, an air nail gun, an air nail remover, and an air cutter.
  • an electric tool such as an electric jigsaw, an air nail gun, an air nail remover, and an air cutter.
  • the jigsaw, air nailer, air nailer, air cutter, and the drive that drives them perform the original functions of the power tool.
  • the lighting device 1 may be attached to a handy type vacuum cleaner so as to irradiate the tip of the suction nozzle.
  • the lighting device 1 does not shift the optical axis of the lighting device itself or the optical axis with the housing on the side of the device to which it is attached, it is resistant to vibration and is suitably mounted on a vibrating handheld device such as a power tool. can do. In addition, since it is strong against impact, it can be suitably mounted on a handheld device used at a construction site or the like.
  • a lighting device 1 using an LED element as a light emitting body is illustrated as one aspect of the lighting device for a handheld device of the present disclosure.
  • the lighting device 1 is mounted as an additional function on a handheld device having a function executing unit that executes the original function of the device, and illuminates an irradiation position corresponding to the function executing unit.
  • FIG. 1 is a perspective view showing the appearance of the lighting device 1 of the present embodiment.
  • FIG. 2 is an exploded perspective view of the lighting device 1.
  • the LED substrate (light emitter substrate) 2 and the LED substrate 2 are mounted, and the mounted LED substrate 2 is mounted on the housing 50 of a handheld device (FIG. 6). It is provided with a board mounting tool 10 to be attached to (see).
  • the LED substrate 2 has a rectangular flat plate shape, an LED (light emitter) 3 is mounted on one surface, and a harness 55 (see FIG. 7) is connected to the other surface.
  • the board mounting tool 10 is integrally provided with an engagement holding portion 11, a lens portion 12, and a screw fixing portion 18. More specifically, the substrate mounting tool 10 is a resin molded product made of a transparent resin, and the engaging holding portion 11, the lens portion 12, and the screw fixing portion 18 are integrally molded.
  • the engagement holding portion 11 engages with the LED substrate 2 and holds the LED 3 detachably and detachably in a state of being aligned with the optical axis of the lens portion 12.
  • the engagement holding portion 11 has a claw portion 13 that engages (hangs) with the LED substrate 2 and is held by the engagement holding portion 11 by a snap fit described later, and the claw portion is provided on the operation piece 14. ..
  • the operation piece 14 is also a part of the engagement holding portion 11.
  • the lens unit 12 is an optical system in which the light from the LED 3 is incident, and changes the light of the LED 3 into a luminous flux to irradiate the irradiation position. Further, as will be described later, the lens portion 12 has a function of unevenly fitting the illumination opening 51 (see FIG. 7) formed in the housing 50 of the handheld device to position the illumination device 1 with respect to the housing 50. Also has.
  • the screw fixing portion 18 is a portion for fixing the board mounting tool 10 to the housing 50 (see FIG. 8) of the handheld device with screws 53, and a screw hole 18a is formed.
  • the LED substrate 2 is inserted and mounted from one direction orthogonal to the optical axis of the lens portion 12 with the surface on which the LED 3 is mounted facing the lens portion 12.
  • the LED substrate 2 is inserted from the tip end side of the operation piece 14 toward the base end side of the operation piece 14.
  • the side with the tip of the operation piece 14 is above the lighting device 1, the opposite side is below, the side with the lens portion 12 is front, and the opposite side is rear, orthogonal to the vertical and front-rear directions.
  • the direction is left-right.
  • the "direction parallel to the insertion direction” corresponds to the vertical direction
  • the "first direction” corresponds to the "left-right direction”
  • the "second direction” corresponds to the "front-back direction”.
  • FIG. 3 is a top view of the lighting device 1.
  • FIG. 4 is a cross-sectional view taken along the line AA of FIG.
  • FIG. 5 is a perspective view of the substrate mounting tool 10 of the lighting device 1.
  • the engagement holding portion 11 is a convex portion for left / right positioning as a first restricting portion that regulates the movement of the LED substrate 2 in the left-right direction (first direction orthogonal to the insertion direction) of the LED substrate 2 inserted in the space S.
  • the left-right positioning convex portions 15 are formed on the left and right inner walls that partition the space S, respectively. The left and right ends of the LED substrate 2 inserted into the space S abut on the left and right positioning convex portions 15, so that the optical axis of the LED 3 and the optical axis of the lens portion 12 coincide with each other in the left-right direction.
  • the engagement holding portion 11 is a front regulation wall 16 as a second regulation portion that regulates the movement of the LED substrate 2 in the front-rear direction (second direction orthogonal to the insertion direction) of the LED substrate 2 inserted in the space S.
  • the front regulation wall 16 is formed as a wall in which the left and right ends of the front surface of the LED substrate 2 abut in front of the left and right inner walls that partition the space S.
  • the operation piece 14 is configured to urge the rear surface of the LED substrate 2 to the front side on the front surface 14a.
  • the engagement holding portion 11 has a bottom surface 17 and a claw portion 13 as a front restricting portion to which the lower end portion, which is the front end portion of the LED substrate 2 inserted in the space S in the insertion direction, abuts.
  • the claw portion 13 engages (hangs) with the upper end portion which is the rear end portion in the insertion direction of the LED substrate 2 whose lower end portion abuts on the bottom surface 17.
  • the claw portion 13 engages (hangs) with the upper end portion of the LED substrate 2 to restrict movement in the direction parallel to the insertion direction of the LED substrate 2, and also engages with the LED substrate 2 to engage with the LED substrate 2. It holds 2.
  • the optical axis of the LED 3 and the optical axis of the lens portion 12 coincide with each other in the vertical direction.
  • a configuration in which a pair of claw portions 13 are provided apart from each other in the left-right direction is illustrated, but the claw portion 13 may of course be one in the center.
  • the space S is formed to be shallower than the dimension in the insertion direction of the LED substrate 2, and the upper portion of the LED substrate 2 is exposed while being held by the space S.
  • the operation piece 14 is pushed backward against the urging force to widen the upper part of the space S in the front-rear direction. Then, the LED board 2 is inserted from the upper part of the expanded space S, and then the operation piece 14 is returned and the claw portion 13 is engaged with the upper end portion of the LED board 2 by snap fit. As a result, the LED substrate 2 is firmly held by the substrate mounting tool 10 in a state where the optical axis of the LED 3 is aligned with the optical axis of the lens portion 12.
  • the operation piece 14 When removing the LED board 2 from the board mounting tool 10, the operation piece 14 is pushed backward against the urging force to widen the upper part of the space S in the front-rear direction. By pushing the operation piece 14 rearward, the claw portion 13 also moves rearward, and the engagement with the upper end portion of the LED substrate 2 is released. The exposed upper part of the disengaged LED board 2 is pinched, and the LED board 2 is taken out from the space S.
  • the LED board 2 can be easily attached to and detached from the board mounting tool 10, when the LED board 2 or the harness 55 (see FIG. 7) is defective, parts can be replaced. Parts can be easily replaced.
  • the lens portion 12 has a convex light guide portion 12a that is convex forward in the light emitting direction, and has a lens shape 12b on the convex tip surface of the light guide portion 12a.
  • the LED 3 of the LED substrate 2 held by the engagement holding portion 11 faces the rear surface of the light guide portion 12a.
  • the light of the LED 3 incident on the inside of the light guide portion 12a from the rear surface propagates inside the light guide portion 12a and is emitted from the tip having the lens shape 12b.
  • the optical axis of the LED 3 of the LED substrate 2 held by the engagement holding portion 11 and the optical axis of the lens portion coincide with each other.
  • the convex light guide portion 12a in the lens portion 12 is unevenly fitted to the illumination opening 51 (see FIG. 7) formed in the housing 50 of the handheld device described above. It also has a function of positioning the lighting device 1 with respect to the housing 50.
  • FIG. 6 is a perspective view showing a main part of the housing 50 of the handheld device on which the lighting device 1 is mounted.
  • FIG. 7 is a perspective view showing a state in which the lighting device 1 is attached to the housing 50 shown in FIG. In FIGS. 6 and 7, only the main part of the housing 50 is cut out and shown.
  • the housing 50 where the lighting device 1 is mounted is formed with an opening 51 for lighting in which the lens portion 12 of the substrate mounting tool 10 is unevenly fitted.
  • the illumination opening 51 has a hole shape into which the convex light guide portion 12a of the lens portion 12 is fitted.
  • the illumination opening 51 is designed so that the direction of the optical axis of the lens portion 12 mounted on the illumination opening 51 is suitable for irradiating the irradiation position with light.
  • the formed portion of the illumination opening 51 in the housing 50 is thickly formed so as to have a depth with the light guide portion 12a.
  • the housing 50 is provided with a boss portion 52 at a position corresponding to the screw fixing portion 18 of the board mounting tool 10.
  • a screw hole 52a is formed in the boss portion 52 at a position corresponding to the screw hole 18a of the screw fixing portion 18.
  • a pair of screw fixing portions 18 and boss portions 52 are provided in the left-right direction so as to sandwich the illumination opening 51 or the lens portion 12.
  • the lighting device 1 is mounted by fitting the lens portion 12 into the lighting opening 51 formed in the housing 50, and using the screw fixing portion 18 and the boss portion 52 with the screw 53. It is fixed.
  • One end of a harness 55 connected to a control board (not shown) is connected to the rear surface of the LED board 2.
  • the lens portion 12 itself is used for positioning with the housing 50, it is possible to reliably prevent the positional deviation between the lens portion 12 and the housing 50.
  • the lens shape 12b in the lens unit 12 may be a convex type with a narrowed irradiation area or a flat type that diffuses light, but the convex type with a narrowed irradiation area is more affected by the optical axis shift. The effect of the configuration of the present invention is more exerted.
  • FIG. 8 is a perspective view of the power tool 100 as a handheld device on which the lighting device 1 is mounted.
  • FIG. 9 is a side sectional view of the power tool 100.
  • FIG. 10 is an enlarged view showing a portion surrounded by a broken line in FIG.
  • the electric tool 100 is an electric drill having a drill bit as a tip tool 101.
  • the tip tool 101 can be replaced with a screwdriver bit, a socket bit, or the like, and can also be used for fastening bolts, nuts, and screws.
  • the tip tool 101 and the motor 103 that drives the tip tool 101 correspond to a function execution unit that executes the original function of the power tool 100.
  • the power tool 100 mainly includes a housing 50, a motor 103, a control board 104, and a battery (not shown).
  • the housing 50 is a resin housing, and includes a body portion in which the motor 103 and the like are housed, and a handle portion extending from the body portion.
  • a storage space is defined inside the body portion and the handle portion, and the motor 103, the control board 104, and the lighting device 1 are housed.
  • An operation unit 105 is provided from the upper part of the handle portion of the housing 50 to the body portion. By grasping the operation unit 105 and pushing it inward, the driving force of the motor 103 is transmitted and the tip tool 101 rotates.
  • the lighting device 1 is a body portion of the housing 50 and is provided below the tip tool 101.
  • the lighting opening 51 and the boss portion 52 shown in FIG. 6 are formed in the housing 50 of this portion.
  • the illumination opening 51 is designed so that the light emitted from the lens portion 12 of the illumination device 1 mounted on the illumination opening 51 can irradiate the tool tip portion of the tip tool 101.
  • the lighting device for a handheld device is mounted on a handheld device provided with a function executing unit that executes the original function of the device, and illuminates an irradiation position corresponding to the function executing unit.
  • a device which is a light emitter substrate mounted on the housing of the handheld device and equipped with a light emitter, and a substrate mounting tool on which the light emitter board is mounted and the mounted light emitter board is mounted on the housing.
  • the substrate mounting tool is integrally provided with an engaging holding portion that engages with and detachably holds the light emitting body substrate, and a lens portion that receives light from the light emitting body.
  • the engagement holding portion holds the illuminant substrate in a state where the optical axis of the illuminant is aligned with the optical axis of the lens portion, and the lens portion is unevenly fitted into the illumination opening formed in the housing.
  • it has a positioning function for the housing.
  • the light emitting body substrate is held in a state where the optical axis of the light emitting body is aligned with the optical axis of the lens portion at the engaging holding portion when it is mounted on the substrate mounting tool. Since the engagement holding portion engages and holds the light emitting body substrate, the positional deviation between the engaging holding portion and the light emitting body substrate is unlikely to occur. Further, since the engagement holding portion and the lens portion are provided integrally, the positional deviation between the engagement holding portion and the lens portion does not occur. As a result, the configuration can be made so that it is not easily affected by heat and the optical axis of the lighting device itself is not easily displaced.
  • the engagement holding portion holds the illuminant substrate detachably, it is possible to deal with a defect of the illuminant substrate by replacing parts.
  • the lens portion is unevenly fitted to the illumination opening formed in the housing and has a positioning function with respect to the housing, the light of the lens portion can be obtained by fitting the lens portion to the illumination opening.
  • the direction of the axis is adjusted to be suitable for light irradiation to the irradiation position. Since the lens portion itself is used for positioning with the housing, it is possible to reliably prevent the optical axis from shifting between the lighting device and the housing.
  • the lens portion has a convex light guide portion that is convex in the light emitting direction, and the lens shape is formed on the convex tip surface of the light guide portion. It can also be configured to have. According to the above configuration, a lens portion having a positioning function used for positioning with the housing can be easily realized.
  • the light emitting body substrate is inserted into the engaging holding portion from one direction orthogonal to the optical axis of the lens portion.
  • the engagement holding portion includes a first regulating portion that regulates the movement of the illuminant substrate in a first direction orthogonal to the insertion direction of the illuminant substrate, and a first direction orthogonal to the insertion direction of the illuminant substrate.
  • the claw portion may be configured to engage with the end portion of the light emitting body substrate by a snap fit. According to the above configuration, the light emitting body substrate can be easily attached and detached.
  • the handheld device includes a function execution unit that executes the original function of the device and a function execution unit.
  • the hand-held type according to one aspect of the present invention includes a housing that holds the function executing unit and a lighting device that is attached to the housing and illuminates an irradiation position corresponding to the function executing unit. It is a lighting device for equipment, and the housing is provided with an opening for lighting in which the lens portion is unevenly fitted.
  • the handheld device may also have a configuration in which the function executing unit includes a tip tool and a motor for driving the tip tool.
  • the function executing unit includes a tip tool and a motor for driving the tip tool.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Led Device Packages (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Planar Illumination Modules (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
  • Portable Power Tools In General (AREA)

Abstract

The present invention realizes an illumination device for a handheld apparatus, the illumination device configured so that: there is no optical axis offset in the illumination device itself nor optical axis offset between the illumination device and a housing of an attached apparatus; and parts can be exchanged. An illumination device (1) is attached to a housing of a handheld apparatus. The illumination device (1) comprises: an LED substrate (2) having installed thereon an LED (3); and a substrate attachment fitting (10) to which the LED substrate (2) is attached, and that attaches the LED substrate (2) to the housing. The substrate attachment fitting (10) includes, in an integrated manner: an engagement retention part (11) that is engaged with the LED substrate (2) and that detachably retains the same; and a lens unit (12). The engagement retention unit (11) has tab pieces (13), and retains the LED substrate (2) by engaging with the LED substrate (2), in a state where the optical axis of the LED (3) is aligned with the optical axis of the lens unit (12). The lens unit (12) fits an opening for illumination formed in the housing by concave/convex fitting, and has a positioning function in relation to the housing.

Description

手持ち式機器用照明装置および手持ち式機器Lighting equipment for handheld equipment and handheld equipment
 本発明は、手持ち式機器に機器本来の機能以外の付加機能として搭載される手持ち式機器用照明装置、およびそれを備えた手持ち式機器に関する。 The present invention relates to a lighting device for a hand-held device, which is mounted on the hand-held device as an additional function other than the original function of the device, and a hand-held device equipped with the lighting device.
 従来、手持ち式機器としての電動工具等には、暗所での作業を可能にするために、付加機能として照明機能を有するものがある。たとえば、特許文献1には、先端工具を駆動するモータと、モータを保持するハウジングと、ハウジングに装着されて先端工具および先端工具近傍を照射するLEDライトユニット(手持ち式機器用照明装置)とを備える電動工具が記載されている。LEDライトユニットは、LEDが搭載されたLED基板を備え、ハウジングに設けられている。LED基板は、レンズが一体に形成されている筐体の収容空間内に配置され、収容空間には透明樹脂が充填されている。 Conventionally, some power tools and the like as handheld devices have a lighting function as an additional function in order to enable work in a dark place. For example, Patent Document 1 describes a motor that drives a tip tool, a housing that holds the motor, and an LED light unit (lighting device for handheld devices) that is attached to the housing and illuminates the tip tool and the vicinity of the tip tool. The power tools to be provided are listed. The LED light unit includes an LED substrate on which an LED is mounted and is provided in a housing. The LED substrate is arranged in the accommodation space of the housing in which the lens is integrally formed, and the accommodation space is filled with a transparent resin.
日本国公開特許公報「特開2013-39654号公報」Japanese Patent Publication "Japanese Patent Laid-Open No. 2013-39654"
 特許文献1の構成では、透明樹脂にて収容空間を埋めることで、LEDと筐体側のレンズとを光軸を合わせた状態で保持している。しかしながら、このような構成では、LEDから発生する熱による影響を受けて、LED基板と透明樹脂との界面、又は透明樹脂と筐体との界面、又はその両方に剥がれが生じる場合がある。剥がれが生じると、LEDと筐体側のレンズとの光軸ずれが起こり、照射位置が本来の位置からずれる。また、このような構成では、LEDライトユニットの分解はできないため、LED基板やハーネス等に不良が生じても部品交換による対応が行えない。 In the configuration of Patent Document 1, by filling the accommodation space with transparent resin, the LED and the lens on the housing side are held in a state where the optical axes are aligned. However, in such a configuration, the interface between the LED substrate and the transparent resin, the interface between the transparent resin and the housing, or both may be peeled off due to the influence of the heat generated from the LED. When peeling occurs, the optical axis of the LED and the lens on the housing side shifts, and the irradiation position deviates from the original position. Further, in such a configuration, since the LED light unit cannot be disassembled, even if a defect occurs in the LED board, the harness, or the like, it is not possible to deal with it by replacing parts.
 また、特許文献1には、LEDライトユニットのハウジングへの取り付けについて具体的に記載されていない。そのため、衝撃や振動にてハウジングに対するLEDライトユニットの位置がずれることも想定される。ハウジングに対するLEDライトユニットの位置がずれると、たとえLEDライトユニット自体に光軸ずれ(LEDと筐体側のレンズとの光軸ずれ)がなくても照射位置が本来の位置からずれる。 Further, Patent Document 1 does not specifically describe the attachment of the LED light unit to the housing. Therefore, it is assumed that the position of the LED light unit with respect to the housing may shift due to impact or vibration. If the position of the LED light unit with respect to the housing shifts, the irradiation position shifts from the original position even if the LED light unit itself does not have an optical axis shift (optical axis shift between the LED and the lens on the housing side).
 手持ち式機器において、照射位置が本来の位置からずれると、暗所で行う機器本来の機能を用いた作業に影響を及ぼす。 In a handheld device, if the irradiation position deviates from the original position, it will affect the work performed in the dark using the device's original functions.
 本発明の一態様は、上記課題に鑑みなされたもので、その目的は、照明装置自体の光軸ずれも、取り付けられる機器側のハウジングとの間の光軸ずれも共に生じず、部品交換も可能な手持ち式機器用照明装置、および手持ち式機器を実現することである。 One aspect of the present invention has been made in view of the above problems, and an object of the present invention is that neither the optical axis deviation of the lighting device itself nor the optical axis deviation from the housing on the side of the device to be attached occurs, and parts replacement is also possible. It is to realize a lighting device for a handheld device and a handheld device that are possible.
 上記の課題を解決するために、本発明の一態様に係る手持ち式機器用照明装置は、機器本来の機能を実行する機能実行部を備える手持ち式機器に搭載され、前記機能実行部に対応した照射位置を照らす手持ち式機器用照明装置であって、前記手持ち式機器のハウジングに取り付けられ、発光体を搭載した発光体基板と、前記発光体基板が装着され、装着された発光体基板を前記ハウジングへ取り付ける基板取付具と、を備え、前記基板取付具には、前記発光体基板に係合して着脱可能に保持する係合保持部と、前記発光体からの光が入射するレンズ部とが一体に設けられており、前記係合保持部は、前記発光体の光軸を前記レンズ部の光軸に合わせた状態で前記発光体基板を保持し、前記レンズ部は、前記ハウジングに形成された照明用開口部に凹凸嵌合し、ハウジングに対する位置決め機能を有する。 In order to solve the above problems, the lighting device for a handheld device according to one aspect of the present invention is mounted on a handheld device provided with a function executing unit that executes the original function of the device, and corresponds to the function executing unit. A lighting device for a hand-held device that illuminates an irradiation position, wherein the illuminant substrate attached to the housing of the hand-held device and equipped with a light emitter and the illuminant substrate to which the illuminant substrate is mounted A board mounter to be attached to the housing is provided, and the board mounter includes an engagement holding portion that engages with and detachably holds the light emitting body substrate, and a lens portion that receives light from the light emitting body. The engagement holding portion holds the illuminant substrate in a state where the optical axis of the illuminant is aligned with the optical axis of the lens portion, and the lens portion is formed in the housing. It fits unevenly into the lighting opening and has a positioning function for the housing.
 本発明の一態様によれば、照明装置自体の光軸ずれも、取り付けられる機器側のハウジングとの間の光軸ずれも共に生じず、部品交換も可能な手持ち式機器用照明装置、および手持ち式機器を実現することができる。 According to one aspect of the present invention, neither the optical axis shift of the lighting device itself nor the optical axis shift between the lighting device itself and the housing on the side of the device to be mounted occurs, and the lighting device for a handheld device capable of replacing parts and the handheld device. It is possible to realize a formal device.
実施形態の照明装置の外観を示す斜視図である。It is a perspective view which shows the appearance of the lighting apparatus of embodiment. 上記照明装置の分解斜視図である。It is an exploded perspective view of the said lighting apparatus. 上記照明装置の上面図である。It is a top view of the lighting device. 図3のA―A線矢視断面図である。FIG. 3 is a cross-sectional view taken along the line AA of FIG. 上記照明装置の基板取付具の斜視図である。It is a perspective view of the substrate attachment of the said lighting apparatus. 上記照明装置が搭載される手持ち式機器のハウジングの要部を示す斜視図である。It is a perspective view which shows the main part of the housing of the handheld device on which the said lighting device is mounted. 図6に示すハウジングに上記照明装置が取り付けられた状態を示す斜視図である。It is a perspective view which shows the state which the said lighting device is attached to the housing shown in FIG. 上記照明装置が搭載される手持ち式機器としての電動工具の斜視図である。It is a perspective view of the electric tool as a hand-held device equipped with the said lighting device. 上記電動工具の側面断面図である。It is a side sectional view of the said power tool. 図9の破線で囲った部分を拡大して示す図である。FIG. 9 is an enlarged view showing a portion surrounded by a broken line in FIG.
 以下、本開示の一側面に係る実施形態(以下、「本実施形態」とも表記する)を、図面に基づいて説明する。 Hereinafter, an embodiment according to one aspect of the present disclosure (hereinafter, also referred to as “the present embodiment”) will be described with reference to the drawings.
 §1 適用例
 まず、図1、図2、図3、図6、図8、図9を用いて、本開示の手持ち式機器用照明装置1および該照明装置1を搭載して手持ち式機器の一例について説明する。
§1 Application example First, using FIG. 1, FIG. 2, FIG. 3, FIG. 6, FIG. 8, and FIG. 9, the handheld device lighting device 1 of the present disclosure and the handheld device equipped with the lighting device 1 An example will be described.
 照明装置1は、図8、図9に示すように、機器本来の機能を実行する機能実行部としての先端工具101とこれを駆動するモータ103とを備える手持ち式機器としての電動工具100に搭載される。照明装置1は、先端工具101に対応した照射位置を照らす。照明装置1は、電動工具100のハウジング50に取り付けられる。先端工具101としては、ドリルビット、ドライバービット、ソケットビット等がある、交換可能である。 As shown in FIGS. 8 and 9, the lighting device 1 is mounted on an electric tool 100 as a hand-held device including a tip tool 101 as a function executing unit that executes the original function of the device and a motor 103 for driving the tip tool 101. Will be done. The lighting device 1 illuminates the irradiation position corresponding to the tip tool 101. The lighting device 1 is attached to the housing 50 of the power tool 100. The tip tool 101 includes a drill bit, a driver bit, a socket bit, and the like, and can be replaced.
 図1~図3に示すように、照明装置1は、発光体としてのLED3を搭載したLED基板2と、LED基板2が装着され、装着されたLED基板2をハウジング50へ取り付ける基板取付具10とを備える。基板取付具10には、LED基板2に係合し着脱可能に保持する係合保持部11と、LED3からの光を照射位置に照射するレンズ部12とが一体に設けられている。係合保持部11は、LED3の光軸をレンズ部12の光軸に合わせた状態でLED基板2を保持する。レンズ部12は、ハウジング50に形成された照明用開口部51に凹凸嵌合するようになっており、ハウジング50に対する位置決め機能を有する。 As shown in FIGS. 1 to 3, the lighting device 1 includes an LED substrate 2 on which the LED 3 as a light emitting body is mounted, and a substrate mounting tool 10 on which the LED substrate 2 is mounted and the mounted LED substrate 2 is attached to the housing 50. And. The substrate mounting tool 10 is integrally provided with an engaging holding portion 11 that engages with and detachably holds the LED substrate 2 and a lens portion 12 that irradiates the irradiation position with light from the LED 3. The engagement holding portion 11 holds the LED substrate 2 in a state where the optical axis of the LED 3 is aligned with the optical axis of the lens portion 12. The lens portion 12 is adapted to be unevenly fitted to the illumination opening 51 formed in the housing 50, and has a positioning function with respect to the housing 50.
 このような構成とすることで、照明装置1は、熱による影響を受け難く、照明装置自体の光軸ずれが発生し難く、かつ、発光体基板の不良時等は部品交換による対応が可能となる。さらに、レンズ部12自体をハウジング50との位置決めに用いているので、照明装置1とハウジング50との間の光軸ずれを確実に防止できる。これにより、照明装置自体の光軸ずれも、取り付けられる機器側のハウジングとの間の光軸ずれも共に生じず、部品交換も可能となる。 With such a configuration, the lighting device 1 is less likely to be affected by heat, the optical axis of the lighting device itself is less likely to shift, and parts can be replaced when the light emitting body substrate is defective. Become. Further, since the lens unit 12 itself is used for positioning with the housing 50, it is possible to reliably prevent the optical axis from shifting between the lighting device 1 and the housing 50. As a result, neither the optical axis shift of the lighting device itself nor the optical axis shift between the lighting device itself and the housing on the side of the device to be mounted occurs, and parts can be replaced.
 このような照明装置1は、電動糸鋸、エアー釘打ち機、エアー釘抜き機、エアーカッタなどの電動工具にも搭載できる。電動糸鋸、エアー釘打ち機、エアー釘抜き機、エアーカッタの場合、糸鋸部、エアー釘打ち部、エアー釘抜き部、エアーカッタ部、およびそれらを駆動する駆動部が、電動工具の本来の機能を実行する機能実行部に相当する。また、その他、照明装置1をハンディタイプの掃除機に吸込みノズルの先端を照射するように取り付けてもよい。 Such a lighting device 1 can also be mounted on an electric tool such as an electric jigsaw, an air nail gun, an air nail remover, and an air cutter. In the case of electric jigsaws, air nail guns, air nail guns, and air cutters, the jigsaw, air nailer, air nailer, air cutter, and the drive that drives them perform the original functions of the power tool. Corresponds to the function execution part. In addition, the lighting device 1 may be attached to a handy type vacuum cleaner so as to irradiate the tip of the suction nozzle.
 照明装置1は、照明装置自体の光軸ずれも、取り付けられる機器側のハウジングとの間の光軸ずれも共に生じないので、振動に強く、電動工具等の振動する手持ち式機器に好適に搭載することができる。また、衝撃にも強いので、建設現場等で用いられる手持ち式機器にも好適に搭載することができる。 Since the lighting device 1 does not shift the optical axis of the lighting device itself or the optical axis with the housing on the side of the device to which it is attached, it is resistant to vibration and is suitably mounted on a vibrating handheld device such as a power tool. can do. In addition, since it is strong against impact, it can be suitably mounted on a handheld device used at a construction site or the like.
 §2 構成例
 〔実施形態1〕
 本実施形態では、図1~図7を用いて、本開示の手持ち式機器用照明装置の一態様として、発光体にLED素子を用いた照明装置1を例示する。照明装置1は、機器本来の機能を実行する機能実行部を備える手持ち式機器に付加機能として搭載され、機能実行部に対応した照射位置を照らす。
§2 Configuration example [Embodiment 1]
In the present embodiment, with reference to FIGS. 1 to 7, a lighting device 1 using an LED element as a light emitting body is illustrated as one aspect of the lighting device for a handheld device of the present disclosure. The lighting device 1 is mounted as an additional function on a handheld device having a function executing unit that executes the original function of the device, and illuminates an irradiation position corresponding to the function executing unit.
 (照明装置1の概略構成)
 まずは、本開示の一態様の照明装置1の概略構成を図1、図2を用いて説明する。図1は、本実施形態の照明装置1の外観を示す斜視図である。図2は、照明装置1の分解斜視図である。
(Rough configuration of lighting device 1)
First, a schematic configuration of the lighting device 1 according to one aspect of the present disclosure will be described with reference to FIGS. 1 and 2. FIG. 1 is a perspective view showing the appearance of the lighting device 1 of the present embodiment. FIG. 2 is an exploded perspective view of the lighting device 1.
 図1、図2に示すように、照明装置1は、LED基板(発光体基板)2と、LED基板2が装着され、装着されたLED基板2を後述する手持ち式機器のハウジング50(図6参照)へ取り付ける基板取付具10とを備える。 As shown in FIGS. 1 and 2, in the lighting device 1, the LED substrate (light emitter substrate) 2 and the LED substrate 2 are mounted, and the mounted LED substrate 2 is mounted on the housing 50 of a handheld device (FIG. 6). It is provided with a board mounting tool 10 to be attached to (see).
 LED基板2は矩形の平板形状をなし、一方の面にLED(発光体)3が搭載され、他方の面にハーネス55(図7参照)が接続される。 The LED substrate 2 has a rectangular flat plate shape, an LED (light emitter) 3 is mounted on one surface, and a harness 55 (see FIG. 7) is connected to the other surface.
 基板取付具10は、係合保持部11、レンズ部12およびネジ固定部18が一体に設けられている。より具体的には、基板取付具10は、透明樹脂からなる樹脂成形品であり、係合保持部11、レンズ部12およびネジ固定部18は一体成形されている。 The board mounting tool 10 is integrally provided with an engagement holding portion 11, a lens portion 12, and a screw fixing portion 18. More specifically, the substrate mounting tool 10 is a resin molded product made of a transparent resin, and the engaging holding portion 11, the lens portion 12, and the screw fixing portion 18 are integrally molded.
 係合保持部11は、LED基板2に係合して、LED3の光軸をレンズ部12の光軸に合わせた状態で着脱可能に保持するものである。係合保持部11は、後述するスナップフィットでLED基板2と係合(掛止)して係合保持部11に保持する爪部13を有し、爪部は操作片14に設けられている。操作片14も係合保持部11の一部である。 The engagement holding portion 11 engages with the LED substrate 2 and holds the LED 3 detachably and detachably in a state of being aligned with the optical axis of the lens portion 12. The engagement holding portion 11 has a claw portion 13 that engages (hangs) with the LED substrate 2 and is held by the engagement holding portion 11 by a snap fit described later, and the claw portion is provided on the operation piece 14. .. The operation piece 14 is also a part of the engagement holding portion 11.
 レンズ部12は、LED3からの光が入射する光学系であり、LED3の光を照射位置に照射する光束に変化させる。さらに、レンズ部12は、後述のように、手持ち式機器のハウジング50に形成された照明用開口部51(図7参照)に凹凸嵌合し、照明装置1をハウジング50に対して位置決めする機能も有している。 The lens unit 12 is an optical system in which the light from the LED 3 is incident, and changes the light of the LED 3 into a luminous flux to irradiate the irradiation position. Further, as will be described later, the lens portion 12 has a function of unevenly fitting the illumination opening 51 (see FIG. 7) formed in the housing 50 of the handheld device to position the illumination device 1 with respect to the housing 50. Also has.
 ネジ固定部18は、基板取付具10を手持ち式機器のハウジング50(図8参照)にネジ53にて固定するため部分でありネジ穴18aが形成されている。 The screw fixing portion 18 is a portion for fixing the board mounting tool 10 to the housing 50 (see FIG. 8) of the handheld device with screws 53, and a screw hole 18a is formed.
 このような基板取付具10に対して、LED基板2は、LED3が搭載されている面をレンズ部12側に向けて、レンズ部12の光軸と直交する一方向から挿入され装着される。本実施形態では、LED基板2は、操作片14の先端側から操作片14の基端側に向かって挿入される。 With respect to such a substrate mounting tool 10, the LED substrate 2 is inserted and mounted from one direction orthogonal to the optical axis of the lens portion 12 with the surface on which the LED 3 is mounted facing the lens portion 12. In the present embodiment, the LED substrate 2 is inserted from the tip end side of the operation piece 14 toward the base end side of the operation piece 14.
 以降、説明の便宜上、操作片14の先端のある側を照明装置1の上、その反対側を下、レンズ部12がある側を前、その反対側を後、上下方向および前後方向に直交する方向を左右方向、とする。なお、本発明における「挿入方向と平行な方向」が上下方向、「第1方向」が「左右方向」、「第2方向」が「前後方向」に相当する。 Hereinafter, for convenience of explanation, the side with the tip of the operation piece 14 is above the lighting device 1, the opposite side is below, the side with the lens portion 12 is front, and the opposite side is rear, orthogonal to the vertical and front-rear directions. The direction is left-right. In the present invention, the "direction parallel to the insertion direction" corresponds to the vertical direction, the "first direction" corresponds to the "left-right direction", and the "second direction" corresponds to the "front-back direction".
 (照明装置1の詳細構成)
 次に、本開示の一態様の照明装置1のより詳細な構成を図3~図5を用いて説明する。図3は、照明装置1の上面図である。図4は、図3のA―A線矢視断面図である。図5は、照明装置1の基板取付具10の斜視図である。
(Detailed configuration of lighting device 1)
Next, a more detailed configuration of the lighting device 1 of one aspect of the present disclosure will be described with reference to FIGS. 3 to 5. FIG. 3 is a top view of the lighting device 1. FIG. 4 is a cross-sectional view taken along the line AA of FIG. FIG. 5 is a perspective view of the substrate mounting tool 10 of the lighting device 1.
 図3~図5に示すように、LED基板2は、操作片14の前面と、レンズ部12の後面との間に形成されたスペースSに保持される。係合保持部11は、スペースSに挿入されたLED基板2の左右方向(挿入方向と直交する第1方向)へのLED基板2の移動を規制する第1規制部としての左右位置決め用凸部15を有している。左右位置決め用凸部15は、スペースSを区画する左右の内壁にそれぞれ形成されている。スペースSに挿入されたLED基板2の左右の端部が左右位置決め用凸部15に当接することで、LED3の光軸とレンズ部12の光軸とが左右方向で一致する。 As shown in FIGS. 3 to 5, the LED substrate 2 is held in the space S formed between the front surface of the operation piece 14 and the rear surface of the lens portion 12. The engagement holding portion 11 is a convex portion for left / right positioning as a first restricting portion that regulates the movement of the LED substrate 2 in the left-right direction (first direction orthogonal to the insertion direction) of the LED substrate 2 inserted in the space S. Has 15. The left-right positioning convex portions 15 are formed on the left and right inner walls that partition the space S, respectively. The left and right ends of the LED substrate 2 inserted into the space S abut on the left and right positioning convex portions 15, so that the optical axis of the LED 3 and the optical axis of the lens portion 12 coincide with each other in the left-right direction.
 係合保持部11は、スペースSに挿入されたLED基板2の前後方向(挿入方向と直交する第2方向)へのLED基板2の移動を規制する第2規制部としての、前側規制壁16と操作片14とを有している。前側規制壁16は、スペースSを区画する左右の内壁の前方に、LED基板2の前面の左右の端部が突き当たる壁としてそれぞれ形成されている。操作片14は、前面14aにてLED基板2の後面を前側に付勢するようになっている。操作片14の付勢力にてスペースSに挿入されたLED基板2の前面の左右の端部が前側規制壁16に当接することで、LED3の光軸とレンズ部12の光軸とが平行になる。 The engagement holding portion 11 is a front regulation wall 16 as a second regulation portion that regulates the movement of the LED substrate 2 in the front-rear direction (second direction orthogonal to the insertion direction) of the LED substrate 2 inserted in the space S. And the operation piece 14. The front regulation wall 16 is formed as a wall in which the left and right ends of the front surface of the LED substrate 2 abut in front of the left and right inner walls that partition the space S. The operation piece 14 is configured to urge the rear surface of the LED substrate 2 to the front side on the front surface 14a. The left and right ends of the front surface of the LED substrate 2 inserted into the space S by the urging force of the operation piece 14 come into contact with the front regulation wall 16, so that the optical axis of the LED 3 and the optical axis of the lens portion 12 are parallel to each other. Become.
 さらに、係合保持部11は、スペースSに挿入されたLED基板2の挿入方向前方の端部である下端部が突き当たる前方規制部として、底面17と爪部13とを有する。爪部13は、下端部が底面17に突き当たったLED基板2の挿入方向後方の端部である上端部に係合(掛止)する。爪部13は、LED基板2の上端部に係合(掛止)することで、LED基板2の挿入方向と平行な方向への移動を規制すると共に、LED基板2に係合してLED基板2を保持するものである。スペースSに挿入されたLED基板2の上端部に爪部13が係合することで、LED3の光軸とレンズ部12の光軸とが上下方向で一致する。なお、本実施形態では、左右方向に離れて1対の爪部13を設ける構成を例示しているが、爪部13はもちろん中央の1つであってもよい。 Further, the engagement holding portion 11 has a bottom surface 17 and a claw portion 13 as a front restricting portion to which the lower end portion, which is the front end portion of the LED substrate 2 inserted in the space S in the insertion direction, abuts. The claw portion 13 engages (hangs) with the upper end portion which is the rear end portion in the insertion direction of the LED substrate 2 whose lower end portion abuts on the bottom surface 17. The claw portion 13 engages (hangs) with the upper end portion of the LED substrate 2 to restrict movement in the direction parallel to the insertion direction of the LED substrate 2, and also engages with the LED substrate 2 to engage with the LED substrate 2. It holds 2. By engaging the claw portion 13 with the upper end portion of the LED substrate 2 inserted into the space S, the optical axis of the LED 3 and the optical axis of the lens portion 12 coincide with each other in the vertical direction. In this embodiment, a configuration in which a pair of claw portions 13 are provided apart from each other in the left-right direction is illustrated, but the claw portion 13 may of course be one in the center.
 また、スペースSは、LED基板2の挿入方向の寸法よりも浅く形成されており、スペースSに保持された状態で、LED基板2の上部が露出するようになっている。 Further, the space S is formed to be shallower than the dimension in the insertion direction of the LED substrate 2, and the upper portion of the LED substrate 2 is exposed while being held by the space S.
 このような基板取付具10へのLED基板2の装着は、操作片14を付勢力に抗って後方に押してスペースSの上部を前後方向に広げる。そして、広げられたスペースSの上部からLED基板2を挿入し、その後、操作片14を戻してスナップフィットにて爪部13をLED基板2の上端部に係合させる。これにより、LED基板2は、基板取付具10に、LED3の光軸をレンズ部12の光軸に合わせた状態でしっかりと保持される。 To mount the LED board 2 on such a board mounting tool 10, the operation piece 14 is pushed backward against the urging force to widen the upper part of the space S in the front-rear direction. Then, the LED board 2 is inserted from the upper part of the expanded space S, and then the operation piece 14 is returned and the claw portion 13 is engaged with the upper end portion of the LED board 2 by snap fit. As a result, the LED substrate 2 is firmly held by the substrate mounting tool 10 in a state where the optical axis of the LED 3 is aligned with the optical axis of the lens portion 12.
 基板取付具10からLED基板2を取り外す際は、操作片14を付勢力に抗って後方に押してスペースSの上部を前後方向に広げる。操作片14を後方に押すことで、爪部13も後方に移動し、LED基板2の上端部との係合が解除される。係合が解除されたLED基板2の露出している上部をつまんで、スペースSからLED基板2を取り出す。 When removing the LED board 2 from the board mounting tool 10, the operation piece 14 is pushed backward against the urging force to widen the upper part of the space S in the front-rear direction. By pushing the operation piece 14 rearward, the claw portion 13 also moves rearward, and the engagement with the upper end portion of the LED substrate 2 is released. The exposed upper part of the disengaged LED board 2 is pinched, and the LED board 2 is taken out from the space S.
 このように、照明装置1においては、基板取付具10に対して、LED基板2は容易に着脱できるので、LED基板2やハーネス55(図7参照)の不良時、部品交換にて対応でき、部品交換も容易に行うことができる。 As described above, in the lighting device 1, since the LED board 2 can be easily attached to and detached from the board mounting tool 10, when the LED board 2 or the harness 55 (see FIG. 7) is defective, parts can be replaced. Parts can be easily replaced.
 一方、レンズ部12は、光出射方向である前方に凸をなす凸形状の導光部12aを有し、該導光部12aの凸の先端面にレンズ形状12bを有する。図4に示すように、導光部12aの後面に、係合保持部11に保持されたLED基板2のLED3が対向する。後面から導光部12a内部に入射されたLED3の光が、導光部12a内部を伝播してレンズ形状12bを有する先端から出射される。図中、一転鎖線Lにて示すように、係合保持部11に保持されたLED基板2のLED3の光軸とレンズ部の光軸とは一致している。 On the other hand, the lens portion 12 has a convex light guide portion 12a that is convex forward in the light emitting direction, and has a lens shape 12b on the convex tip surface of the light guide portion 12a. As shown in FIG. 4, the LED 3 of the LED substrate 2 held by the engagement holding portion 11 faces the rear surface of the light guide portion 12a. The light of the LED 3 incident on the inside of the light guide portion 12a from the rear surface propagates inside the light guide portion 12a and is emitted from the tip having the lens shape 12b. In the figure, as shown by the alternate long and short dash line L, the optical axis of the LED 3 of the LED substrate 2 held by the engagement holding portion 11 and the optical axis of the lens portion coincide with each other.
 そして、レンズ部12における凸形状の導光部12aが、上述した手持ち式機器のハウジング50に形成された照明用開口部51(図7参照)に凹凸嵌合する。し、照明装置1をハウジング50に対して位置決めする機能も有している。 Then, the convex light guide portion 12a in the lens portion 12 is unevenly fitted to the illumination opening 51 (see FIG. 7) formed in the housing 50 of the handheld device described above. It also has a function of positioning the lighting device 1 with respect to the housing 50.
 (手持ち式機器のハウジング50への取り付け)
 次に、本開示の一態様の照明装置1の手持ち式機器のハウジング50への取り付けについて図6、図7を用いて説明する。図6は、照明装置1が搭載される手持ち式機器のハウジング50の要部を示す斜視図である。図7は、図6に示すハウジング50に照明装置1が取り付けられた状態を示す斜視図である。図6、図7において、ハウジング50は要部のみを切り出して示している。
(Mounting of handheld device to housing 50)
Next, attachment of the lighting device 1 according to the present disclosure to the housing 50 of the handheld device will be described with reference to FIGS. 6 and 7. FIG. 6 is a perspective view showing a main part of the housing 50 of the handheld device on which the lighting device 1 is mounted. FIG. 7 is a perspective view showing a state in which the lighting device 1 is attached to the housing 50 shown in FIG. In FIGS. 6 and 7, only the main part of the housing 50 is cut out and shown.
 図6に示すように、照明装置1が取り付けられる箇所のハウジング50には、基板取付具10のレンズ部12が凹凸嵌合される照明用開口部51が形成されている。照明用開口部51は、レンズ部12の凸形状の導光部12aが嵌合される穴形状を有する。照明用開口部51は、照明用開口部51に装着されたレンズ部12の光軸の向きが照射位置への光照射に適した向きになるように設計されている。ハウジング50における照明用開口部51の形成部分は、導光部12aと深さが有るように厚肉に形成されている。 As shown in FIG. 6, the housing 50 where the lighting device 1 is mounted is formed with an opening 51 for lighting in which the lens portion 12 of the substrate mounting tool 10 is unevenly fitted. The illumination opening 51 has a hole shape into which the convex light guide portion 12a of the lens portion 12 is fitted. The illumination opening 51 is designed so that the direction of the optical axis of the lens portion 12 mounted on the illumination opening 51 is suitable for irradiating the irradiation position with light. The formed portion of the illumination opening 51 in the housing 50 is thickly formed so as to have a depth with the light guide portion 12a.
 また、ハウジング50には、基板取付具10のネジ固定部18と対応する位置にボス部52が設けられている。ボス部52には、ネジ固定部18のネジ穴18aと対応する位置にネジ穴52aが形成されている。本実施形態では、ネジ固定部18およびボス部52は、照明用開口部51又はレンズ部12を挟むように、左右方向に一対設けられている。 Further, the housing 50 is provided with a boss portion 52 at a position corresponding to the screw fixing portion 18 of the board mounting tool 10. A screw hole 52a is formed in the boss portion 52 at a position corresponding to the screw hole 18a of the screw fixing portion 18. In the present embodiment, a pair of screw fixing portions 18 and boss portions 52 are provided in the left-right direction so as to sandwich the illumination opening 51 or the lens portion 12.
 図7に示すように、照明装置1は、ハウジング50に形成された照明用開口部51にレンズ部12を嵌合させて装着され、ネジ固定部18およびボス部52を用いてネジ53にて固定される。LED基板2の後面には、制御基板(図示せず)と接続されるハーネス55の一端が接続される。 As shown in FIG. 7, the lighting device 1 is mounted by fitting the lens portion 12 into the lighting opening 51 formed in the housing 50, and using the screw fixing portion 18 and the boss portion 52 with the screw 53. It is fixed. One end of a harness 55 connected to a control board (not shown) is connected to the rear surface of the LED board 2.
 レンズ部12自体をハウジング50との位置決めとして用いているので、レンズ部12とハウジング50との間での位置ずれを確実に防止することができる。 Since the lens portion 12 itself is used for positioning with the housing 50, it is possible to reliably prevent the positional deviation between the lens portion 12 and the housing 50.
 なお、レンズ部12におけるレンズ形状12bとしては、照射領域を絞った凸面タイプでも、光を拡散させる平面タイプでもよいが、照射領域を絞った凸面タイプの方が光軸ずれによる影響は大きいため、本発明の構成による効果がより発揮される。 The lens shape 12b in the lens unit 12 may be a convex type with a narrowed irradiation area or a flat type that diffuses light, but the convex type with a narrowed irradiation area is more affected by the optical axis shift. The effect of the configuration of the present invention is more exerted.
 〔実施形態2〕
 本実施形態では、実施形態1の照明装置1が搭載された手持ち式機器としての電動工具について説明する。なお、説明の便宜上、上記実施形態にて説明した部材と同じ機能を有する部材については、同じ符号を付記し、その説明を繰り返さない。
[Embodiment 2]
In this embodiment, an electric tool as a handheld device equipped with the lighting device 1 of the first embodiment will be described. For convenience of explanation, the same reference numerals will be added to the members having the same functions as the members described in the above embodiment, and the description will not be repeated.
 図8は、照明装置1が搭載される手持ち式機器としての電動工具100の斜視図である。図9は、電動工具100の側面断面図である。図10は、図9の破線で囲った部分を拡大して示す図である。 FIG. 8 is a perspective view of the power tool 100 as a handheld device on which the lighting device 1 is mounted. FIG. 9 is a side sectional view of the power tool 100. FIG. 10 is an enlarged view showing a portion surrounded by a broken line in FIG.
 図8、図9に示すように、電動工具100は、先端工具101としてドリルビットを有する電動ドリルである。先端工具101は、ドライバービット、ソケットビット等にも交換可能であり、ボルトやナット、ねじの締結にも用いることができる。先端工具101と、先端工具101を駆動するモータ103が、電動工具100の本来の機能を実行する機能実行部に相当する。 As shown in FIGS. 8 and 9, the electric tool 100 is an electric drill having a drill bit as a tip tool 101. The tip tool 101 can be replaced with a screwdriver bit, a socket bit, or the like, and can also be used for fastening bolts, nuts, and screws. The tip tool 101 and the motor 103 that drives the tip tool 101 correspond to a function execution unit that executes the original function of the power tool 100.
 電動工具100は、主に、ハウジング50と、モータ103と、制御基板104と、バッテリー(図示せず)とを備える。ハウジング50は、樹脂ハウジングであり、モータ103等が収容される胴体部と、胴体部から延出されるハンドル部とを備えている。胴体部およびハンドル部の内部に収容空間が画成され、モータ103と、制御基板104、および照明装置1が収容されている。 The power tool 100 mainly includes a housing 50, a motor 103, a control board 104, and a battery (not shown). The housing 50 is a resin housing, and includes a body portion in which the motor 103 and the like are housed, and a handle portion extending from the body portion. A storage space is defined inside the body portion and the handle portion, and the motor 103, the control board 104, and the lighting device 1 are housed.
 ハウジング50のハンドル部の上部から胴体部にかけて操作部105が設けられている。操作部105を握って内側に押し込む込むことで、モータ103の駆動力が伝達されて先端工具101が回転する。 An operation unit 105 is provided from the upper part of the handle portion of the housing 50 to the body portion. By grasping the operation unit 105 and pushing it inward, the driving force of the motor 103 is transmitted and the tip tool 101 rotates.
 照明装置1は、ハウジング50における胴体部であって、先端工具101の下方に設けもうけられている。この部分のハウジング50に、図6に示した、照明用開口部51とボス部52とが形成されている。照明用開口部51は、照明用開口部51に装着された照明装置1のレンズ部12から出射された光が、先端工具101の工具先端部を照射できるように設計されている。 The lighting device 1 is a body portion of the housing 50 and is provided below the tip tool 101. The lighting opening 51 and the boss portion 52 shown in FIG. 6 are formed in the housing 50 of this portion. The illumination opening 51 is designed so that the light emitted from the lens portion 12 of the illumination device 1 mounted on the illumination opening 51 can irradiate the tool tip portion of the tip tool 101.
 〔まとめ〕
 本発明の一態様に係る手持ち式機器用照明装置は、機器本来の機能を実行する機能実行部を備える手持ち式機器に搭載され、前記機能実行部に対応した照射位置を照らす手持ち式機器用照明装置であって、前記手持ち式機器のハウジングに取り付けられ、発光体を搭載した発光体基板と、前記発光体基板が装着され、装着された発光体基板を前記ハウジングへ取り付ける基板取付具と、を備え、前記基板取付具には、前記発光体基板に係合して着脱可能に保持する係合保持部と、前記発光体からの光が入射するレンズ部とが一体に設けられており、前記係合保持部は、前記発光体の光軸を前記レンズ部の光軸に合わせた状態で前記発光体基板を保持し、前記レンズ部は、前記ハウジングに形成された照明用開口部に凹凸嵌合し、ハウジングに対する位置決め機能を有する。
[Summary]
The lighting device for a handheld device according to one aspect of the present invention is mounted on a handheld device provided with a function executing unit that executes the original function of the device, and illuminates an irradiation position corresponding to the function executing unit. A device, which is a light emitter substrate mounted on the housing of the handheld device and equipped with a light emitter, and a substrate mounting tool on which the light emitter board is mounted and the mounted light emitter board is mounted on the housing. The substrate mounting tool is integrally provided with an engaging holding portion that engages with and detachably holds the light emitting body substrate, and a lens portion that receives light from the light emitting body. The engagement holding portion holds the illuminant substrate in a state where the optical axis of the illuminant is aligned with the optical axis of the lens portion, and the lens portion is unevenly fitted into the illumination opening formed in the housing. In addition, it has a positioning function for the housing.
 上記構成では、発光体基板は、基板取付具に装着されるにあたり、係合保持部にて発光体の光軸をレンズ部の光軸に合わせた状態で保持される。係合保持部は、発光体基板を係合して保持するので、係合保持部と発光体基板との間の位置ずれは発生し難い。また、係合保持部とレンズ部とは一体に設けられているので、係合保持部とレンズ部との間の位置ずれは発生しない。これにより、熱による影響を受け難く、照明装置自体の光軸ずれが発生し難い構成とできる。 In the above configuration, the light emitting body substrate is held in a state where the optical axis of the light emitting body is aligned with the optical axis of the lens portion at the engaging holding portion when it is mounted on the substrate mounting tool. Since the engagement holding portion engages and holds the light emitting body substrate, the positional deviation between the engaging holding portion and the light emitting body substrate is unlikely to occur. Further, since the engagement holding portion and the lens portion are provided integrally, the positional deviation between the engagement holding portion and the lens portion does not occur. As a result, the configuration can be made so that it is not easily affected by heat and the optical axis of the lighting device itself is not easily displaced.
 また、係合保持部は発光体基板を着脱可能に保持するので、発光体基板の不良時等は部品交換による対応が可能となる。 In addition, since the engagement holding portion holds the illuminant substrate detachably, it is possible to deal with a defect of the illuminant substrate by replacing parts.
 さらに、レンズ部は、ハウジングに形成された照明用開口部に凹凸嵌合し、ハウジングに対する位置決め機能を有しているので、レンズ部を照明用開口部に嵌合させることで、レンズ部の光軸の向きが照射位置への光照射に適した向きに調整される。レンズ部自体をハウジングとの位置決めに用いているので、照明装置とハウジングとの間の光軸ずれを確実に防止できる。 Further, since the lens portion is unevenly fitted to the illumination opening formed in the housing and has a positioning function with respect to the housing, the light of the lens portion can be obtained by fitting the lens portion to the illumination opening. The direction of the axis is adjusted to be suitable for light irradiation to the irradiation position. Since the lens portion itself is used for positioning with the housing, it is possible to reliably prevent the optical axis from shifting between the lighting device and the housing.
 本発明の一態様に係る手持ち式機器用照明装置において、前記レンズ部は、光出射方向に凸をなす凸形状の導光部を有し、該導光部の凸の先端面にレンズ形状を有する構成とすることもできる。上記構成によれば、ハウジングとの位置決めに用いられる、位置決め機能を有するレンズ部を容易に実現できる。 In the lighting device for a handheld device according to one aspect of the present invention, the lens portion has a convex light guide portion that is convex in the light emitting direction, and the lens shape is formed on the convex tip surface of the light guide portion. It can also be configured to have. According to the above configuration, a lens portion having a positioning function used for positioning with the housing can be easily realized.
 本発明の一態様に係る手持ち式機器用照明装置において、前記発光体基板は前記係合保持部に対して前記レンズ部の光軸と直交する一方向から挿入されるようになっており、前記係合保持部は、前記発光体基板の挿入方向と直交する第1方向への前記発光体基板の移動を規制する第1規制部と、前記発光体基板の挿入方向と直交する第1方向とは別の第2方向への前記発光体基板の移動を規制する第2規制部と、前記発光体基板の挿入方向前方の端部に突き当たる前方規制部と、前記前方規制部に端部が突き当たって状態の前記発光体基板の挿入方向後方の端部に係合して、前記発光体基板の挿入方向と平行な方向への移動を規制する爪部と、を有する構成とすることもできる。上記構成によれば、発光体の光軸をレンズ部の光軸に合わせた状態で発光体基板をしっかりと保持できる係合保持部を容易に実現できる。 In the lighting device for a handheld device according to one aspect of the present invention, the light emitting body substrate is inserted into the engaging holding portion from one direction orthogonal to the optical axis of the lens portion. The engagement holding portion includes a first regulating portion that regulates the movement of the illuminant substrate in a first direction orthogonal to the insertion direction of the illuminant substrate, and a first direction orthogonal to the insertion direction of the illuminant substrate. Has a second regulating portion that regulates the movement of the light emitting body substrate in another second direction, a front regulating portion that abuts on the front end portion in the insertion direction of the light emitting body substrate, and an end portion that abuts on the front regulating portion. It is also possible to have a configuration having a claw portion that engages with the end portion of the light emitting body substrate in the state of being rearward in the insertion direction to restrict the movement of the light emitting body substrate in a direction parallel to the insertion direction. According to the above configuration, it is possible to easily realize an engagement holding portion capable of firmly holding the light emitting body substrate in a state where the optical axis of the light emitting body is aligned with the optical axis of the lens portion.
 本発明の一態様に係る手持ち式機器用照明装置において、前記爪部は、スナップフィットにて前記発光体基板の端部に係合する構成とすることもできる。上記構成によれば、発光体基板の着脱が容易に行える。 In the lighting device for a handheld device according to one aspect of the present invention, the claw portion may be configured to engage with the end portion of the light emitting body substrate by a snap fit. According to the above configuration, the light emitting body substrate can be easily attached and detached.
 本発明の一態様に係る手持ち式機器は、機器本来の機能を実行する機能実行部と、
 前記機能実行部を保持するハウジングと、前記ハウジングに取り付けられ、前記機能実行部に応じた照射位置に照射する照明装置と、を備え、前記照明装置が、本発明の一態様に記載の手持ち式機器用照明装置であり、前記ハウジングに前記レンズ部が凹凸嵌合される照明用開口部を備える。
The handheld device according to one aspect of the present invention includes a function execution unit that executes the original function of the device and a function execution unit.
The hand-held type according to one aspect of the present invention includes a housing that holds the function executing unit and a lighting device that is attached to the housing and illuminates an irradiation position corresponding to the function executing unit. It is a lighting device for equipment, and the housing is provided with an opening for lighting in which the lens portion is unevenly fitted.
 上記構成によれば、振動や衝撃が加えられても照射領域のずれが発生し難い手持ち式機器を実現でき、機器本来の機能を用いた作業を暗所でも問題無く実行できる。 According to the above configuration, it is possible to realize a hand-held device in which the irradiation area is less likely to shift even when vibration or shock is applied, and work using the original functions of the device can be performed without any problem even in a dark place.
 本発明の一態様に係る手持ち式機器は、前記機能実行部が、先端工具と該先端工具を駆動するモータとを備える構成とすることもできる。モータで駆動される先端工具を備える手持ち式機器に、振動に強い本発明の一態様に記載の手持ち式機器用照明装置を組み合わせることで、より大きな効果が発揮される。 The handheld device according to one aspect of the present invention may also have a configuration in which the function executing unit includes a tip tool and a motor for driving the tip tool. A greater effect can be achieved by combining a hand-held device having a tip tool driven by a motor with a lighting device for a hand-held device according to one aspect of the present invention, which is resistant to vibration.
 本発明は上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the claims, and the embodiments obtained by appropriately combining the technical means disclosed in the different embodiments. Is also included in the technical scope of the present invention.
1 照明装置(手持ち式機器用照明装置)
2 LED基板(発光体基板)
3 LED(発光体)
10 基板取付具
11 係合保持部
12 レンズ部
12a 導光部
12b レンズ形状
13 爪部
14 操作片
14a 前面
15 左右位置決め用凸部
16 前側規制壁
17 底面
18 ネジ固定部
18a、52a ネジ穴
51 照明用開口部
50 ハウジング
52 ボス部
53 ネジ
55 ハーネス
100 電動工具(手持ち式機器)
101 先端工具
103 モータ
104 制御基板
105 操作部
1 Lighting device (lighting device for handheld equipment)
2 LED substrate (light emitter substrate)
3 LED (light emitting body)
10 Board mounter 11 Engagement holding part 12 Lens part 12a Light guide part 12b Lens shape 13 Claw part 14 Operation piece 14a Front surface 15 Left and right positioning convex part 16 Front side regulation wall 17 Bottom surface 18 Screw fixing part 18a, 52a Screw hole 51 Lighting Opening 50 Housing 52 Boss 53 Screw 55 Harness 100 Power tool (handheld device)
101 Tip tool 103 Motor 104 Control board 105 Operation unit

Claims (6)

  1.  機器本来の機能を実行する機能実行部を備える手持ち式機器に搭載され、前記機能実行部に対応した照射位置を照らす手持ち式機器用照明装置であって、
     前記手持ち式機器のハウジングに取り付けられ、
     発光体を搭載した発光体基板と、
     前記発光体基板が装着され、装着された発光体基板を前記ハウジングへ取り付ける基板取付具と、を備え、
     前記基板取付具には、前記発光体基板に係合して着脱可能に保持する係合保持部と、前記発光体からの光が入射するレンズ部とが一体に設けられており、
     前記係合保持部は、前記発光体の光軸を前記レンズ部の光軸に合わせた状態で前記発光体基板を保持し、
     前記レンズ部は、前記ハウジングに形成された照明用開口部に凹凸嵌合し、ハウジングに対する位置決め機能を有する手持ち式機器用照明装置。
    A lighting device for a hand-held device that is mounted on a hand-held device having a function execution unit that executes the original function of the device and illuminates an irradiation position corresponding to the function execution unit.
    Attached to the housing of the handheld device
    A light emitter substrate on which a light emitter is mounted and a light emitter
    The light emitting body substrate is mounted, and a substrate mounting tool for mounting the mounted light emitting body substrate to the housing is provided.
    The substrate mounting tool is integrally provided with an engaging holding portion that engages with and detachably holds the light emitting body substrate, and a lens portion that receives light from the light emitting body.
    The engaging holding portion holds the light emitting body substrate in a state where the optical axis of the light emitting body is aligned with the optical axis of the lens portion.
    The lens portion is a lighting device for a hand-held device that has a concave-convex fitting in an opening for illumination formed in the housing and has a positioning function with respect to the housing.
  2.  前記レンズ部は、光出射方向に凸をなす凸形状の導光部を有し、該導光部の凸の先端面にレンズ形状を有する請求項1に記載の手持ち式機器用照明装置。 The lighting device for a handheld device according to claim 1, wherein the lens portion has a convex light guide portion that is convex in the light emitting direction, and has a lens shape on the convex tip surface of the light guide portion.
  3.  前記発光体基板は前記係合保持部に対して前記レンズ部の光軸と直交する一方向から挿入されるようになっており、
     前記係合保持部は、
     前記発光体基板の挿入方向と直交する第1方向への前記発光体基板の移動を規制する第1規制部と、
     前記発光体基板の挿入方向と直交する第1方向とは別の第2方向への前記発光体基板の移動を規制する第2規制部と、
     前記発光体基板の挿入方向前方の端部に突き当たる前方規制部と、
     前記前方規制部に端部が突き当たって状態の前記発光体基板の挿入方向後方の端部に係合して、前記発光体基板の挿入方向と平行な方向への移動を規制する爪部と、を有する請求項1又は2に記載の手持ち式機器用照明装置。
    The light emitting body substrate is inserted into the engaging holding portion from one direction orthogonal to the optical axis of the lens portion.
    The engagement holding portion is
    A first regulating unit that regulates the movement of the light emitting body substrate in a first direction orthogonal to the insertion direction of the light emitting body substrate,
    A second regulating unit that regulates the movement of the light emitting body substrate in a second direction different from the first direction orthogonal to the insertion direction of the light emitting body substrate.
    A front restricting portion that abuts on the front end of the light emitting body substrate in the insertion direction,
    A claw portion that engages with the rear end portion in the insertion direction of the light emitting body substrate in a state where the end portion abuts against the front regulating portion and restricts movement in a direction parallel to the insertion direction of the light emitting body substrate. The lighting device for a handheld device according to claim 1 or 2.
  4.  前記爪部は、スナップフィットにて前記発光体基板の端部に係合する請求項3に記載の手持ち式機器用照明装置。 The lighting device for a handheld device according to claim 3, wherein the claw portion engages with the end portion of the light emitting body substrate by snap fit.
  5.  機器本来の機能を実行する機能実行部と、
     前記機能実行部を保持するハウジングと、
     前記ハウジングに取り付けられ、前記機能実行部に応じた照射位置に照射する照明装置と、を備え、
     前記照明装置が、請求項1から4の何れか1項に記載の手持ち式機器用照明装置であり、
     前記ハウジングに前記レンズ部が凹凸嵌合される照明用開口部を備える手持ち式機器。
    A function execution unit that executes the original functions of the device,
    A housing that holds the function execution unit and
    A lighting device attached to the housing and irradiating an irradiation position according to the function executing unit is provided.
    The lighting device is the lighting device for a handheld device according to any one of claims 1 to 4.
    A hand-held device having an opening for illumination in which the lens portion is unevenly fitted to the housing.
  6.  前記機能実行部が、
     先端工具と該先端工具を駆動するモータとを備える請求項5に記載の手持ち式機器。
    The function execution unit
    The handheld device according to claim 5, further comprising a tip tool and a motor for driving the tip tool.
PCT/JP2020/009981 2019-08-21 2020-03-09 Illumination device for handheld apparatus and handheld apparatus WO2021033357A1 (en)

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JP2019-151469 2019-08-21

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007248401A (en) * 2006-03-20 2007-09-27 Junichiro Yoshida Humidity sensor and its structure
JP2008062344A (en) * 2006-09-07 2008-03-21 Hitachi Koki Co Ltd Power tool
JP2018094651A (en) * 2016-12-09 2018-06-21 株式会社マキタ Power tool

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007248401A (en) * 2006-03-20 2007-09-27 Junichiro Yoshida Humidity sensor and its structure
JP2008062344A (en) * 2006-09-07 2008-03-21 Hitachi Koki Co Ltd Power tool
JP2018094651A (en) * 2016-12-09 2018-06-21 株式会社マキタ Power tool

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