WO2021031193A1 - Modified mordenite molecular sieve and preparation method therefor - Google Patents

Modified mordenite molecular sieve and preparation method therefor Download PDF

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WO2021031193A1
WO2021031193A1 PCT/CN2019/102014 CN2019102014W WO2021031193A1 WO 2021031193 A1 WO2021031193 A1 WO 2021031193A1 CN 2019102014 W CN2019102014 W CN 2019102014W WO 2021031193 A1 WO2021031193 A1 WO 2021031193A1
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molecular sieve
mordenite molecular
preparation
membered ring
reaction
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刘荣升
刘中民
于政锡
王莹利
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中国科学院大连化学物理研究所
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/36Preparation of carboxylic acid esters by reaction with carbon monoxide or formates
    • C07C67/37Preparation of carboxylic acid esters by reaction with carbon monoxide or formates by reaction of ethers with carbon monoxide
    • CCHEMISTRY; METALLURGY
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/02Esters of acyclic saturated monocarboxylic acids having the carboxyl group bound to an acyclic carbon atom or to hydrogen
    • C07C69/12Acetic acid esters
    • C07C69/14Acetic acid esters of monohydroxylic compounds

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Abstract

Provided is a modified mordenite molecular sieve and a preparation method therefor. When the number of acid sites of a twelve-membered ring in the modified mordenite molecular sieve is less than or equal to 0.2 mmol/g, the number of acid sites of a side pocket is greater than or equal to 0.2 mmol/g. The preparation method for the modified mordenite molecular sieve comprises: acquiring an Na-MOR molecular sieve; using silicon tetrachloride to perform an isomorphous replacement reaction on the Na-MOR molecular sieve to obtain a precursor; subjecting the precursor to ammonium ion exchange and roasting to obtain the modified mordenite molecular sieve. The described method may selectively generate isomorphous replacement reactions on the outer surface of the mordenite and a twelve-membered ring pore channel to carry out dealumination and silicon supplementation modification, thereby directionally eliminating the acid sites from the outer surface of the molecular sieve and the twelve-membered ring pore channel, and continuing to maintain the activity of acid sites in an eight-membered ring pore channel.

Description

一种改性丝光沸石分子筛及其制备方法Modified mordenite molecular sieve and preparation method thereof 技术领域Technical field
本申请涉及一种改性丝光沸石分子筛及其制备方法,属于沸石分子筛领域。The application relates to a modified mordenite molecular sieve and a preparation method thereof, and belongs to the field of zeolite molecular sieve.
背景技术Background technique
分子筛由于其独特的酸性质和孔道结构,作为择形催化剂在石油化工过程和化学合成中有着广泛的应用,分子筛的择形催化性能也是主要受表面酸性位和孔道结构影响,因此,良好反应性能的必要条件是要有合适的酸性位和适应的孔道结构,同一个反应在不同的分子筛中和同一分子筛不同孔道内的反应性能是不同的。所以,分子筛不同孔道内的酸性位性质及其分布的研究对于择形催化剂的开发及应用具有重要意义。在研究多孔道分子筛中不同孔道的反应性能时需要事先采用一些改性手段钝化其他孔道的酸性位。Due to its unique acid properties and pore structure, molecular sieves are widely used as shape-selective catalysts in petrochemical processes and chemical synthesis. The shape-selective catalytic performance of molecular sieves is also mainly affected by surface acid sites and pore structure. Therefore, good reaction performance The necessary condition is to have suitable acid sites and suitable pore structure. The reaction performance of the same reaction in different molecular sieves and in different pores of the same molecular sieve is different. Therefore, the research on the properties and distribution of acid sites in different pores of molecular sieve is of great significance for the development and application of shape-selective catalysts. When studying the reaction performance of different pores in a porous molecular sieve, some modification methods need to be used in advance to passivate the acid sites of other pores.
丝光沸石分子筛的骨架结构为沿着[001]方向存在平行的十二元环和八元环直孔道均为椭圆形,八元环孔道位于十二元环孔道之间,十二元环孔道尺寸为0.65nm×0.70nm,八元环孔道尺寸为0.26nm×0.57nm。沿着[010]方向也存在着一个八元环直孔道,被称为侧口袋,它的孔道尺寸为0.34nm×0.48nm。根据研究表明,丝光沸石分子筛催化的一些小分子反应中,小分子在八元环和十二元环孔道中有着不同的反应性能。在八元环孔道中酸性位的活性更高,对目标产物有着更好的选择性,而位于十二元环孔道内的酸性位与丝光沸石分子筛催化剂失活有着很大关系。因此,为了提高目标产物的选择性和催化剂的稳定性,必须要有选择性的钝化丝光沸石十二元环孔道内的酸性位,来消除十二元环孔道内酸性位在反应中的作用。The skeleton structure of mordenite molecular sieve is that there are parallel twelve-membered rings along the [001] direction and straight pores of eight-membered rings are elliptical, the eight-membered ring pores are located between the twelve-membered ring pores, and the size of the twelve-membered ring pores It is 0.65nm×0.70nm, and the pore size of the eight-membered ring is 0.26nm×0.57nm. Along the [010] direction there is also an eight-membered ring straight channel, called a side pocket, its channel size is 0.34nm×0.48nm. According to studies, in some small molecule reactions catalyzed by mordenite molecular sieves, small molecules have different reaction properties in the 8-membered ring and 12-membered ring channels. The acidic sites in the eight-membered ring channels have higher activity and better selectivity to the target product. The acid sites located in the 12-membered ring channels have a great relationship with the deactivation of the mordenite molecular sieve catalyst. Therefore, in order to improve the selectivity of the target product and the stability of the catalyst, it is necessary to selectively passivate the acid sites in the 12-membered ring channels of mordenite to eliminate the effect of the acid sites in the 12-membered ring channels in the reaction. .
专利CN101613274A公开了一种二甲醚制备乙酸甲酯的方法,它是利用吡啶类有机胺对氢型丝光沸石进行饱和吸附,适当的碱性分子可以有效的毒化丝光沸石十二元环孔道内的酸性位,而保留八元环内的酸性位,在有效抑制积碳失活的同时保持催化活性。但是该分子筛也存在一些缺点, 例如在使用过程中容易出现吡啶类有机胺的脱除,导致催化剂稳定性和乙酸甲酯的选择性降低。Patent CN101613274A discloses a method for preparing methyl acetate from dimethyl ether. It uses pyridine organic amines to perform saturated adsorption on hydrogen-type mordenite. Appropriate alkaline molecules can effectively poison the mordenite twelve-membered ring channels. Acidic sites, while retaining the acidic sites in the eight-membered ring, effectively inhibit the deactivation of carbon deposits while maintaining catalytic activity. However, the molecular sieve also has some shortcomings, for example, the removal of pyridine organic amines easily occurs during use, which leads to a decrease in catalyst stability and methyl acetate selectivity.
发明内容Summary of the invention
根据本申请的一个方面,提供了一种改性丝光沸石分子筛,所述改性丝光沸石分子筛调节了十二元环的酸性位数和侧口袋酸性位数;其方法可以有选择性的永久消除丝光沸石十二元环孔道内和外表面的酸性位。According to one aspect of the present application, there is provided a modified mordenite molecular sieve, the modified mordenite molecular sieve adjusts the acid number of the twelve-membered ring and the acid number of the side pocket; the method can selectively and permanently eliminate Acidic sites on the inner and outer surface of the 12-membered ring of mordenite.
本申请中所述方法对丝光沸石分子筛进行改性,具体包括:将分子筛完全交换至钠型;将预处理后的丝光沸石分子筛进行同晶置换脱铝补硅改性,结束后用去离子水洗干净,再离子交换至氢型,焙烧后即得目标分子筛。The method described in this application to modify the mordenite molecular sieve specifically includes: completely exchanging the molecular sieve to the sodium form; subjecting the pretreated mordenite molecular sieve to isomorphous replacement, dealumination and silicon modification, and washing with deionized water after completion It is cleaned, ion exchanged to hydrogen form, and the target molecular sieve is obtained after roasting.
所述改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数≤0.2mmol/g时,侧口袋酸性位数≥0.2mmol/g。The modified mordenite molecular sieve is characterized in that when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is less than or equal to 0.2 mmol/g, the acid number of the side pocket is greater than or equal to 0.2 mmol/g.
所述改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数≤0.15mmol/g时,侧口袋酸性位数≥0.2mmol/g。The modified mordenite molecular sieve is characterized in that when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is less than or equal to 0.15 mmol/g, the acid number of the side pocket is greater than or equal to 0.2 mmol/g.
可选地,所述改性丝光沸石分子筛中十二元环的酸性位数为0.01~0.15mmol/g时,侧口袋酸性位数为0.2~0.3mmol/g。Optionally, when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.01 to 0.15 mmol/g, the acid number of the side pocket is 0.2 to 0.3 mmol/g.
可选地,所述改性丝光沸石分子筛中十二元环的酸性位数为0.025~0.122mmol/g时,侧口袋酸性位数为0.229~0.276mmol/g。Optionally, when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.025 to 0.122 mmol/g, the acid number of the side pocket is 0.229 to 0.276 mmol/g.
可选地,所述改性丝光沸石分子筛中十二元环的酸性位数为0.005~0.122mmol/g时,侧口袋酸性位数为0.185~0.276mmol/g。Optionally, when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.005 to 0.122 mmol/g, the acid number of the side pocket is 0.185 to 0.276 mmol/g.
可选地,所述改性丝光沸石分子筛中十二元环的酸性位数为0.051~0.196mmol/g时,侧口袋酸性位数为0.238~0.283mmol/g。Optionally, when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.051 to 0.196 mmol/g, the acid number of the side pocket is 0.238 to 0.283 mmol/g.
本申请的另一方面,提供了所述改性丝光沸石分子筛的制备方法,其特征在于,所述改性丝光沸石分子筛的制备方法包括:Another aspect of the present application provides a method for preparing the modified mordenite molecular sieve, characterized in that the method for preparing the modified mordenite molecular sieve includes:
(1)获得Na-MOR分子筛;(1) Obtain Na-MOR molecular sieve;
(2)将步骤(1)中所述Na-MOR分子筛采用四氯化硅进行同晶置换反应,得到前驱体;(2) The Na-MOR molecular sieve described in step (1) is subjected to isomorphous replacement reaction with silicon tetrachloride to obtain a precursor;
(3)将步骤(2)中所述前驱体进行铵离子交换,焙烧,得到所述改 性丝光沸石分子筛;(3) Perform ammonium ion exchange and roasting on the precursor described in step (2) to obtain the modified mordenite molecular sieve;
其中,所述Na-MOR分子筛为丝光沸石分子筛中阳离子均为钠离子。Wherein, the Na-MOR molecular sieve is a mordenite molecular sieve in which the cations are all sodium ions.
可选地,步骤(1)中所述Na-MOR分子筛的获得方式包括:Optionally, the method for obtaining the Na-MOR molecular sieve in step (1) includes:
将待处理丝光沸石分子筛通过离子交换获得Na-MOR分子筛。The Na-MOR molecular sieve is obtained by ion exchange the mordenite molecular sieve to be processed.
作为其中一种具体的实施方式,所述Na-MOR分子筛的获得方式包括:通过离子交换将丝光沸石的阳离子完全交换成钠离子。As a specific embodiment, the Na-MOR molecular sieve can be obtained by completely exchanging the cations of the mordenite into sodium ions through ion exchange.
可选地,进行离子交换的所述待处理丝光沸石分子筛为现有技术中可获得的丝光沸石分子筛。Optionally, the mordenite molecular sieve to be processed for ion exchange is a mordenite molecular sieve available in the prior art.
可选地,所述离子交换包括:将待处理丝光沸石分子筛浸于可溶性钠盐溶液中,搅拌,得到前驱体;然后将前驱体进行焙烧处理,得到所述Na-MOR分子筛。Optionally, the ion exchange includes: immersing the mordenite molecular sieve to be processed in a soluble sodium salt solution and stirring to obtain a precursor; and then calcining the precursor to obtain the Na-MOR molecular sieve.
可选地,所述待处理丝光沸石分子筛浸于可溶性钠盐溶液中的液固重量比为2~10;Optionally, the liquid-solid weight ratio of the mordenite molecular sieve to be treated immersed in the soluble sodium salt solution is 2-10;
所述可溶性钠盐溶液的浓度为0.01~1mol/ml;The concentration of the soluble sodium salt solution is 0.01-1 mol/ml;
所述搅拌的条件为:40~90℃条件下,搅拌1~4小时;The conditions of the stirring are: stirring for 1 to 4 hours at 40 to 90°C;
所述焙烧的条件为:450~600℃焙烧2~6小时。The baking conditions are: 450-600°C for 2-6 hours.
可选地,所述可溶性钠盐包括硝酸钠、氯化钠、醋酸钠、碳酸钠中的至少一种。Optionally, the soluble sodium salt includes at least one of sodium nitrate, sodium chloride, sodium acetate, and sodium carbonate.
可选地,所述离子交换过程中,搅拌后进行固液分离,然后用去离子水洗涤丝光沸石样品至溶液为中性,然后进行干燥;所述干燥的条件为:70~120℃干燥。Optionally, in the ion exchange process, solid-liquid separation is performed after stirring, and then the mordenite sample is washed with deionized water until the solution is neutral, and then dried; the drying condition is: drying at 70-120°C.
作为其中一种具体的实施方式,所述Na-MOR分子筛的获得方式包括:As one of the specific embodiments, the Na-MOR molecular sieve can be obtained by:
(1)将丝光沸石样品置于一定浓度的可溶性钠盐溶液中,液固比2~10(重量比);(1) Place the mordenite sample in a certain concentration of soluble sodium salt solution, with a liquid-solid ratio of 2-10 (weight ratio);
(2)在40~90℃条件下,搅拌1~4小时;(2) Stir at 40~90℃ for 1~4 hours;
(3)固液分离后,用去离子水洗涤丝光沸石样品至溶液为中性;(3) After solid-liquid separation, wash the mordenite sample with deionized water until the solution is neutral;
(4)70~120℃干燥,然后在450~600℃焙烧2~6小时,得到预处理分子筛。(4) Dry at 70-120°C, and then calcinate at 450-600°C for 2-6 hours to obtain a pretreated molecular sieve.
可选地,所述液固重量比上限选自3、4、5、6、7、8、9或10;下限 选自2、3、4、5、6、7、8或9。Optionally, the upper limit of the liquid-solid weight ratio is selected from 3, 4, 5, 6, 7, 8, 9 or 10; the lower limit is selected from 2, 3, 4, 5, 6, 7, 8, or 9.
可选地,所述搅拌的温度上限选自45℃、50℃、60℃、70℃、80℃或90℃;下限选自40℃、45℃、50℃、60℃、70℃或80℃。Optionally, the upper limit of the stirring temperature is selected from 45°C, 50°C, 60°C, 70°C, 80°C, or 90°C; the lower limit is selected from 40°C, 45°C, 50°C, 60°C, 70°C, or 80°C .
可选地,所述搅拌的时间上限选自1.5小时、2小时、3小时或4小时;下限选自1小时、1.5小时、2小时或3小时。Optionally, the upper limit of the stirring time is selected from 1.5 hours, 2 hours, 3 hours or 4 hours; the lower limit is selected from 1 hour, 1.5 hours, 2 hours or 3 hours.
可选地,所述焙烧的温度上限选自500℃、550℃或600℃;下限选自450℃、500℃或550℃。Optionally, the upper limit of the calcination temperature is selected from 500°C, 550°C, or 600°C; the lower limit is selected from 450°C, 500°C, or 550°C.
可选地,所述焙烧的时间上限选自3小时、4小时、5小时或6小时;下限选自2小时、3小时、4小时或5小时。Optionally, the upper limit of the calcination time is selected from 3 hours, 4 hours, 5 hours or 6 hours; the lower limit is selected from 2 hours, 3 hours, 4 hours or 5 hours.
可选地,步骤(2)中所述Na-MOR分子筛进行同晶置换前经过活化处理;Optionally, the Na-MOR molecular sieve in step (2) undergoes activation treatment before isomorphous replacement;
所述活化的条件为:非活性气氛下,于400~600℃的条件下进行活化。The activation conditions are: activation at 400-600° C. in an inert atmosphere.
可选地,所述非活性气氛包括氮气、惰性气体中的至少一种。Optionally, the inert atmosphere includes at least one of nitrogen and inert gas.
可选地,所述非活性气氛包括为氮气、氦气中的一种或混合气。Optionally, the inactive atmosphere includes one or a mixture of nitrogen and helium.
可选地,所述活化的时间为1~5小时。Optionally, the activation time is 1 to 5 hours.
可选地,所述活化的温度上限选自500℃或600℃;下限选自400℃或500℃。Optionally, the upper limit of the activation temperature is selected from 500°C or 600°C; the lower limit is selected from 400°C or 500°C.
可选地,步骤(2)中所述采用四氯化硅进行同晶置换包括:将待处理的Na-MOR分子筛在含有饱和四氯化硅饱和蒸气的混合气氛中进行反应;Optionally, the use of silicon tetrachloride for isomorphous replacement in step (2) includes: reacting the Na-MOR molecular sieve to be processed in a mixed atmosphere containing saturated silicon tetrachloride saturated vapor;
其中,所述混合气氛中四氯化硅饱和蒸气的体积浓度为不超过50%。Wherein, the volume concentration of saturated silicon tetrachloride vapor in the mixed atmosphere is not more than 50%.
可选地,所述混合气氛中还包括非活性气体。Optionally, the mixed atmosphere further includes inert gas.
可选地,所述混合气氛中还包括氮气、惰性气体中的至少一种。Optionally, the mixed atmosphere further includes at least one of nitrogen and inert gas.
可选地,所述混合气氛中还包括氮气、氦气中的至少一种。Optionally, the mixed atmosphere further includes at least one of nitrogen and helium.
可选地,所述混合气氛中四氯化硅饱和蒸气的体积浓度上限选自5%、10%、20%、30%、40%或50%;下限选自1%、5%、10%、20%、30%或40%。Optionally, the upper limit of the volume concentration of silicon tetrachloride saturated vapor in the mixed atmosphere is selected from 5%, 10%, 20%, 30%, 40%, or 50%; the lower limit is selected from 1%, 5%, 10% , 20%, 30% or 40%.
可选地,所述反应的条件为:反应温度为400~700℃,反应时间为0.5~12h。Optionally, the reaction conditions are: the reaction temperature is 400-700°C, and the reaction time is 0.5-12h.
可选地,所述反应的条件为:反应温度为400~700℃,反应时间为 0.5~6h。Optionally, the reaction conditions are: the reaction temperature is 400-700°C, and the reaction time is 0.5-6h.
可选地,所述反应温度上限选自450℃、500℃、550℃、600℃、650℃或700℃;下限选自400℃、450℃、500℃、550℃、600℃或650℃。Optionally, the upper limit of the reaction temperature is selected from 450°C, 500°C, 550°C, 600°C, 650°C, or 700°C; the lower limit is selected from 400°C, 450°C, 500°C, 550°C, 600°C, or 650°C.
可选地,所述反应时间上限选自1h、1.5h、2h、2.5h、3h、3.5h、4h、4.5h、5h、5.5h、6h、6.5h、7h、7.5h、8h、8.5h、9h、9.5h、10h、10.5h、11h、11.5h或12h;下限选自0.5h、1h、1.5h、2h、2.5h、3h、3.5h、4h、4.5h、5h、5.5h、6h、6.5h、7h、7.5h、8h、8.5h、9h、9.5h、10h、10.5h、11h或11.5h。Optionally, the upper limit of the reaction time is selected from 1h, 1.5h, 2h, 2.5h, 3h, 3.5h, 4h, 4.5h, 5h, 5.5h, 6h, 6.5h, 7h, 7.5h, 8h, 8.5h , 9h, 9.5h, 10h, 10.5h, 11h, 11.5h or 12h; the lower limit is selected from 0.5h, 1h, 1.5h, 2h, 2.5h, 3h, 3.5h, 4h, 4.5h, 5h, 5.5h, 6h , 6.5h, 7h, 7.5h, 8h, 8.5h, 9h, 9.5h, 10h, 10.5h, 11h or 11.5h.
可选地,所述反应完成后用非活性气体进行吹扫处理。Optionally, after the reaction is completed, an inert gas is used for purging treatment.
可选地,所述非活性气体包括氮气、惰性气体中的至少一种。Optionally, the inert gas includes at least one of nitrogen and inert gas.
可选地,所述非活性气体包括为氮气、氦气中的一种或混合气。Optionally, the inert gas includes one or a mixture of nitrogen and helium.
可选地,所述同晶置换反应完成后,完全脱除系统中残留的四氯化硅。Optionally, after the isomorphous replacement reaction is completed, the residual silicon tetrachloride in the system is completely removed.
可选地,所述同晶置换反应后分子筛应当充分用去离子水洗涤干净分子筛中残留的固体生成物。Optionally, after the isomorphous displacement reaction, the molecular sieve should be fully washed with deionized water to clean the remaining solid products in the molecular sieve.
可选地,步骤(2)中所述前驱体经过洗涤后进行铵离子交换。Optionally, the precursor in step (2) undergoes ammonium ion exchange after being washed.
可选地,所述铵离子交换包括:将待处理物加入含有NH 4 +的溶液中进行铵离子交换。 Optionally, the ammonium ion exchange includes: adding the to-be-treated substance into a solution containing NH 4 + to perform ammonium ion exchange.
可选地,所述铵离子交换可采用现有技术中铵离子交换的步骤和条件,如现有技术中应用在丝光沸石分子筛中铵离子交换的步骤和条件。Optionally, the ammonium ion exchange can adopt the steps and conditions of ammonium ion exchange in the prior art, such as the steps and conditions of ammonium ion exchange in the mordenite molecular sieve in the prior art.
作为其中一种具体的实施方式,步骤(2)包括:向装载有分子筛的反应器中通入载气进行活化,然后通入携带四氯化硅饱和蒸气的混合气氛进行反应吸附,四氯化硅的体积浓度为0~50%,吸附饱和后切换纯的非活性气体吹扫干净。As one of the specific embodiments, step (2) includes: introducing a carrier gas into the reactor loaded with molecular sieve for activation, and then introducing a mixed atmosphere carrying silicon tetrachloride saturated vapor for reactive adsorption, and tetrachloride The volume concentration of silicon is 0-50%. After the adsorption is saturated, the pure inactive gas is switched to purge it.
可选地,步骤(3)中所述焙烧的条件包括:在空气氛围下,400~600℃条件下进行焙烧,焙烧时间为3~10h。Optionally, the firing conditions in step (3) include: firing in an air atmosphere at 400-600°C, and the firing time is 3-10 hours.
可选地,所述焙烧的温度上限选自500℃或600℃;下限选自400℃或500℃。Optionally, the upper limit of the baking temperature is selected from 500°C or 600°C; the lower limit is selected from 400°C or 500°C.
可选地,所述焙烧的时间上限选自4小时、5小时、6小时、7小时、8小时、9小时或10小时;下限选自3小时、4小时、5小时、6小时、7小时、8小时或9小时。Optionally, the upper limit of the roasting time is selected from 4 hours, 5 hours, 6 hours, 7 hours, 8 hours, 9 hours or 10 hours; the lower limit is selected from 3 hours, 4 hours, 5 hours, 6 hours and 7 hours , 8 hours or 9 hours.
可选地,所述改性丝光沸石分子筛的制备方法包括:Optionally, the preparation method of the modified mordenite molecular sieve includes:
1)通过离子交换将丝光沸石的阳离子完全交换成钠离子;1) Completely exchange the cations of mordenite into sodium ions through ion exchange;
2)在400~600℃、非活性气氛下对步骤1)得到的丝光沸石分子筛进行活化,然后在反应条件下采用四氯化硅同晶置换方法对步骤1)得到的丝光沸石分子筛进行脱铝补硅改性,反应结束后,吹扫干净;2) Activate the mordenite molecular sieve obtained in step 1) at 400-600°C in an inactive atmosphere, and then dealumulate the mordenite molecular sieve obtained in step 1) by using the silicon tetrachloride isomorphous replacement method under reaction conditions Replenish silicon for modification, purge clean after the reaction;
3)吹扫结束后分子筛洗涤干净,再进行铵离子交换,然后在空气气氛、400~600℃条件下进行焙烧,焙烧时间为3~10h,即得所述改性丝光沸石分子筛。3) After purging, the molecular sieve is washed clean, ammonium ion exchange is performed, and then roasted in an air atmosphere at 400-600°C for 3-10 hours to obtain the modified mordenite molecular sieve.
作为其中一种具体的实施方式,所述改性丝光沸石分子筛的制备方法包括:首先通过钠离子交换将分子筛完全交换至钠型,所用溶液为一定浓度的硝酸钠、氯化钠、醋酸钠、碳酸钠等含钠离子的溶液中的一种;而后采用化学气-固相反应的方法在一定温度反应温度下对钠型丝光沸石分子筛进行四氯化硅同晶置换来脱铝补硅改性,首先在石英管反应器中装填分子筛后,在400~600℃、惰性气氛下活化0.5~4h,脱除分子筛中的杂质。;调节温度至发生同晶置换反应需要的温度开始反应,通入四氯化硅和惰性气体的混合气,四氯化硅的体积浓度为大于0小于等于50%,较优的反应温度为400~700℃,反应时间为0.5-12h。反应结束后充分吹扫,将反应管和分子筛中残留的杂质吹扫干净,降温取出分子筛用去离子水洗涤6遍,然后氨离子交换至氢型,即得到所需的分子筛催化剂。As one of the specific embodiments, the preparation method of the modified mordenite molecular sieve includes: firstly, the molecular sieve is completely exchanged to the sodium form by sodium ion exchange, and the solution used is sodium nitrate, sodium chloride, sodium acetate, One of the solutions containing sodium ions such as sodium carbonate; then the sodium-type mordenite molecular sieve is replaced by isomorphous silicon tetrachloride replacement by chemical gas-solid phase reaction at a certain temperature and reaction temperature to dealuminate and supplement silicon. Firstly, after filling the molecular sieve in the quartz tube reactor, it is activated at 400-600°C under an inert atmosphere for 0.5-4h to remove impurities in the molecular sieve. ; Adjust the temperature to the temperature required for the isomorphic replacement reaction to start the reaction, and pass in a mixture of silicon tetrachloride and inert gas. The volume concentration of silicon tetrachloride is greater than 0 and less than or equal to 50%. The preferred reaction temperature is 400 ~700℃, the reaction time is 0.5-12h. After the reaction is complete, purge the reaction tube and the remaining impurities in the molecular sieve. Cool down and take out the molecular sieve and wash it with deionized water 6 times, then exchange the ammonia ion to hydrogen form to obtain the desired molecular sieve catalyst.
可选地,所述改性丝光沸石分子筛的制备方法获得的改性丝光沸石分子筛中十二元环的酸性位低至0.1mmol/g以下时,侧口袋酸性位维持在0.2mmol/g以上。Optionally, when the acid sites of the twelve-membered ring in the modified mordenite molecular sieve obtained by the preparation method of the modified mordenite molecular sieve are as low as 0.1 mmol/g or less, the acid sites of the side pockets are maintained at 0.2 mmol/g or more.
本申请中所述方法选择性的在丝光沸石外表面和十二元环孔道中发生同晶置换反应,进行脱铝补硅改性,从而定向消除分子筛外表面和十二元环孔道中的酸性位,在丝光沸石外表面和十二元环孔道中反生同晶置换反应的同时,由于四氯化硅的分子尺寸大于八元环孔道,不能进入到侧口袋中发生改性反应,因此,八元环孔道内的酸性位活性继续保持。The method described in this application selectively occurs isomorphous displacement reaction on the outer surface of the mordenite and the 12-membered ring pores to carry out dealumination and silicon modification, thereby directionally eliminating the acidity in the outer surface of the molecular sieve and the 12-membered ring pores When the mordenite outer surface and the twelve-membered ring pores undergo anti-isomorphic replacement reaction, since the molecular size of silicon tetrachloride is larger than the eight-membered ring pores, it cannot enter the side pockets to undergo a modification reaction. Therefore, The activity of acid sites in the pores of the eight-membered ring continues to be maintained.
丝光沸石12元环孔道为一维直孔道,因此,受物质扩散限制严重,而四氯化硅分子动力学直径与丝光沸石12元环孔道尺寸接近,本身已经受严重的扩散限制,当同晶置换反应后的产物三氯化硅及四氯铝酸钠均为 固体,吸附在孔道内进一步影响物质扩散。在本申请中所述方法克服了现有技术中由于物质扩散限制同晶置换上的技术问题;同时通过四氯化硅脱铝补硅改性相较于其他杂原子,如:钛原子等,具有完全钝化酸性位的同时不带来新活性位点等优势。The 12-membered ring pores of mordenite are one-dimensional straight pores, so they are severely restricted by substance diffusion. The molecular dynamics diameter of silicon tetrachloride is close to the size of the 12-membered ring pores of mordenite, which is already severely restricted by diffusion. After the replacement reaction, the products of silicon trichloride and sodium tetrachloroaluminate are both solid, which are adsorbed in the pores to further affect the diffusion of the substances. The method described in this application overcomes the technical problem of the limitation of isomorphous substitution due to the diffusion of substances in the prior art; at the same time, the modification by silicon tetrachloride dealumination and silicon supplementation is compared with other heteroatoms, such as titanium atoms, etc. It has the advantages of completely passivating acidic sites without bringing new active sites.
本申请能产生的有益效果包括:The beneficial effects that this application can produce include:
本申请采用四氯化硅脱铝补硅的方法改性了分子筛,可以有效的消除分子筛十二元环孔道内和外表面的酸性位的同时,几乎不会改变丝光沸石分子筛侧口袋孔道内的酸性位,并且对分子筛孔道孔口尺寸只有很小的影响;制备得到具有一定十二元环的酸性位数和侧口袋酸性位数改性丝光沸石分子筛。In this application, the molecular sieve is modified by the method of silicon tetrachloride dealumination and silicon supplementation, which can effectively eliminate the acid sites on the inner and outer surface of the twelve-membered ring channel of the molecular sieve, while hardly changing the inner pocket of the mordenite molecular sieve. Acidic sites, and has only a small effect on the size of the pores of the molecular sieve; a modified mordenite molecular sieve with a certain 12-membered ring acid number and side pocket acid number is prepared.
附图说明Description of the drawings
图1为实施例1至9中不同同晶置换改性时间的丝光沸石上异丙苯裂解反应的性能;Figure 1 shows the performance of cumene cleavage reaction on mordenite with different isomorphous replacement modification times in Examples 1-9;
图2为实施例16至22中不同同晶置换改性温度的丝光沸石上异丙苯裂解反应的性能。Figure 2 shows the performance of cumene cleavage reaction on mordenite with different isomorphic replacement modification temperatures in Examples 16-22.
具体实施方式detailed description
下面结合实施例详述本申请,但本申请并不局限于这些实施例。The application will be described in detail below with reference to the embodiments, but the application is not limited to these embodiments.
如无特别说明,本申请的实施例中的原料均通过商业途径购买;其中,实施例中采用的丝光沸石原料的Si/Al为10,粒径在100~300nm。H-MOR为丝光沸石原料完全铵离子交换的氢型丝光沸石分子筛。Unless otherwise specified, the raw materials in the examples of the present application are purchased through commercial channels; among them, the Si/Al of the mordenite raw material used in the examples is 10, and the particle size is 100-300 nm. H-MOR is a hydrogen-type mordenite molecular sieve with complete ammonium ion exchange as the raw material of mordenite.
本申请的实施例中分析方法如下:The analysis method in the embodiment of this application is as follows:
利用Bruker tensor 27傅里叶红外光谱仪结合探针分子吸附进行酸性位测试分析。The Bruker tensor 27 Fourier infrared spectrometer combined with the adsorption of probe molecules was used to test and analyze the acid sites.
利用PANalytical公司的Axios型荧光光谱仪(XRF)进行元素分析。Elemental analysis was carried out using PANalytical's Axios fluorescence spectrometer (XRF).
本申请的实施例中,异丙苯转化率通过以下方式进行计算:In the examples of this application, the conversion rate of cumene is calculated in the following way:
Figure PCTCN2019102014-appb-000001
Figure PCTCN2019102014-appb-000001
根据本申请的一种实施方式,四氯化硅同晶置换改性丝光沸石分子筛的制备方法,包括以下步骤:According to an embodiment of the present application, the preparation method of silicon tetrachloride isomorphous replacement modified mordenite molecular sieve includes the following steps:
1)通过离子交换将丝光沸石的阳离子完全交换成钠离子;1) Completely exchange the cations of mordenite into sodium ions through ion exchange;
2)在400~600℃、惰性气氛下对步骤1)得到的丝光沸石分子筛进行活化,然后在反应条件下采用四氯化硅同晶置换方法对步骤1)得到的丝光沸石分子筛进行脱铝补硅改性,反应结束后,吹扫干净;2) Activate the mordenite molecular sieve obtained in step 1) at 400-600°C under an inert atmosphere, and then dealumen the mordenite molecular sieve obtained in step 1) by using a silicon tetrachloride isomorphous replacement method under reaction conditions Silicon modification, after the reaction, purge clean;
3)吹扫结束后分子筛用去离子水洗涤干净,再进行铵离子交换,然后在空气气氛、400~600℃条件下进行焙烧,焙烧时间为3-10h,即得目标分子筛。3) After purging, the molecular sieve is washed clean with deionized water, and then exchanged with ammonium ion, and then calcined in an air atmosphere at 400-600°C for 3-10 hours to obtain the target molecular sieve.
作为其中一种具体的实施方式,在步骤1)中,所述离子交换法的制备步骤如下:As one of the specific embodiments, in step 1), the preparation steps of the ion exchange method are as follows:
(1)将丝光沸石样品置于一定浓度的可溶性钠盐溶液中,液固比2~10(重量比);(1) Place the mordenite sample in a certain concentration of soluble sodium salt solution, with a liquid-solid ratio of 2-10 (weight ratio);
(2)在40~90℃条件下,搅拌1~4小时;(2) Stir at 40~90℃ for 1~4 hours;
(3)固液分离后,用去离子水洗涤丝光沸石样品至溶液为中性;(3) After solid-liquid separation, wash the mordenite sample with deionized water until the solution is neutral;
(4)70~120℃干燥,然后在450~600℃焙烧2~6小时,得到预处理分子筛。(4) Dry at 70-120°C, and then calcinate at 450-600°C for 2-6 hours to obtain a pretreated molecular sieve.
作为其中一种具体的实施方式,所述钠离子交换所用溶液为一定浓度的硝酸钠、氯化钠、醋酸钠、碳酸钠等含钠离子的溶液中的一种。As a specific embodiment, the solution used for sodium ion exchange is one of sodium ion-containing solutions such as sodium nitrate, sodium chloride, sodium acetate, sodium carbonate and the like with a certain concentration.
作为其中一种具体的实施方式,在步骤2)中,向装载有分子筛的反应器中通入载气进行活化,然后通入携带四氯化硅饱和蒸气的混合气氛进行反应吸附,四氯化硅的体积浓度为0~50%,吸附饱和后切换纯的惰性气体吹扫干净。As one of the specific embodiments, in step 2), a carrier gas is introduced into the reactor loaded with molecular sieve for activation, and then a mixed atmosphere carrying saturated silicon tetrachloride vapor is introduced for reactive adsorption. The volume concentration of silicon is 0-50%. After the adsorption is saturated, the pure inert gas is switched to purge it.
作为其中一种具体的实施方式,在步骤2)中,所述惰性气氛为氮气、氦气中的一种或混合气。As a specific embodiment, in step 2), the inert atmosphere is one or a mixture of nitrogen and helium.
作为其中一种具体的实施方式,在步骤2)中,所述四氯化硅反应温度为400~700℃,反应时间为0.5-12h。As a specific embodiment, in step 2), the reaction temperature of the silicon tetrachloride is 400-700° C., and the reaction time is 0.5-12 h.
作为其中一种具体的实施方式,在步骤2)中,同晶置换反应完成后,要完全脱除系统中残留的四氯化硅。As one of the specific embodiments, in step 2), after the isomorphous replacement reaction is completed, the residual silicon tetrachloride in the system must be completely removed.
作为其中一种具体的实施方式,在步骤3)中,同晶置换反应后分子筛应当充分用去离子水洗涤干净分子筛中残留的固体生成物。As one of the specific embodiments, in step 3), the molecular sieve after the isomorphous displacement reaction should be fully washed with deionized water to clean the remaining solid products in the molecular sieve.
实施例1~9Examples 1-9
本实施例硅铝比为10的丝光沸石分子筛催化剂,采用以下步骤改性:The mordenite molecular sieve catalyst with a silicon-to-alumina ratio of 10 in this example was modified by the following steps:
1)将5g钠型丝光沸石分子筛和30ml摩尔浓度为0.5mol/ml的硝酸钠水溶液混合均匀,在80℃匀速搅拌2h,用去离子水洗涤三遍,在120℃干燥12h,然后在500℃下焙烧6h,得到Na-MOR分子筛;1) Mix 5g sodium mordenite molecular sieve and 30ml sodium nitrate aqueous solution with a molar concentration of 0.5mol/ml, stir at 80℃ for 2h, wash with deionized water three times, dry at 120℃ for 12h, and then at 500℃ Roasted for 6 hours to obtain Na-MOR molecular sieve;
2)采用化学气-固相反应的方法在反应温度下对钠型丝光沸石分子筛进行SiCl 4修饰改性:将4g Na-MOR分子筛置于固定床石英管反应器中,在500℃下通入氮气活化2h后,升温至550℃。然后通入四氯化硅饱和蒸气和氮气混合气,混合气中四氯化硅饱和蒸气的体积浓度为5%,开始反应,不同的反应时间得到十二元环酸性位不同消除程度的丝光沸石。实施例1中反应时间为0.5h,实施例2中反应时间为1h,实施例3中反应时间为2h,实施例4中反应时间为3h,实施例5中反应时间为4h,实施例6中反应时间为6h,实施例7中反应时间为8h,实施例8中反应时间为10h,实施例9中反应时间为12h。反应结束后切换纯氮气进料,吹扫5h,将反应管中残留的非化学吸附的四氯化硅等杂质吹扫干净。 2) Modification of sodium mordenite molecular sieve with SiCl 4 using the chemical gas-solid phase reaction method at the reaction temperature: 4g Na-MOR molecular sieve is placed in a fixed-bed quartz tube reactor and passed through at 500°C After 2h activation with nitrogen, the temperature was increased to 550°C. Then pass in a mixture of silicon tetrachloride saturated steam and nitrogen gas. The volume concentration of silicon tetrachloride saturated steam in the mixed gas is 5%, and the reaction starts. Different reaction times can obtain 12-membered ring acid sites with different elimination degrees of mordenite . The reaction time in Example 1 is 0.5h, the reaction time in Example 2 is 1h, the reaction time in Example 3 is 2h, the reaction time in Example 4 is 3h, the reaction time in Example 5 is 4h, and in Example 6. The reaction time is 6 hours, the reaction time in Example 7 is 8 hours, the reaction time in Example 8 is 10 hours, and the reaction time in Example 9 is 12 hours. After the reaction is completed, the pure nitrogen feed is switched and purged for 5 hours to purge the remaining non-chemically adsorbed silicon tetrachloride and other impurities in the reaction tube.
吹扫结束后,将获得的分子筛样品用去离子水洗涤干净,进行铵离子交换,然后在空气气氛下,100℃干燥12h后,在500℃进行焙烧6h,得到改性丝光沸石分子筛。After the purge, the obtained molecular sieve sample was washed clean with deionized water, ammonium ion exchange was performed, and then dried at 100°C for 12 hours in an air atmosphere, and then calcined at 500°C for 6 hours to obtain a modified mordenite molecular sieve.
其中,所述铵离子交换为:将3g获得的分子筛样品和20ml摩尔浓度为0.5mol/ml的硝酸铵水溶液混合均匀,在80℃匀速搅拌3h,用去离子水洗涤三遍,重复三次。Wherein, the ammonium ion exchange is: mixing 3 g of the obtained molecular sieve sample and 20 ml of an aqueous solution of ammonium nitrate with a molar concentration of 0.5 mol/ml uniformly, stirring at a uniform speed at 80° C. for 3 hours, washing with deionized water three times, and repeating three times.
实施例10~12Examples 10-12
对钠型丝光沸石分子筛进行改性,具体条件参数参见表3。The sodium-type mordenite molecular sieve was modified, and the specific conditions and parameters are shown in Table 3.
表3table 3
Figure PCTCN2019102014-appb-000002
Figure PCTCN2019102014-appb-000002
其中,实施例10-12中可溶性钠盐的浓度与实施例1中相同,同晶置换的反应温度和时间与实施例6相同,其他条件同实施例1。Among them, the concentration of the soluble sodium salt in Examples 10-12 is the same as that in Example 1, the reaction temperature and time of isomorphous replacement are the same as in Example 6, and other conditions are the same as in Example 1.
实施例13Example 13
本实施例中可溶性钠盐为硝酸钠,浓度为0.01mol/ml,其他条件参数与实施例1相同。In this embodiment, the soluble sodium salt is sodium nitrate with a concentration of 0.01 mol/ml, and other conditions and parameters are the same as in embodiment 1.
实施例14Example 14
本实施例中可溶性钠盐为氯化钠,浓度为1mol/ml,其他条件参数与实施例1相同。In this example, the soluble sodium salt is sodium chloride with a concentration of 1 mol/ml, and other conditions and parameters are the same as in example 1.
实施例15Example 15
实施例中的改性丝光沸石分子筛表征结果Characterization results of modified mordenite molecular sieves in the examples
吡啶的分子尺寸为0.57nm,而丝光沸石主孔道十二元环孔道尺寸为0.65nm×0.70nm,侧口袋八元环的孔道尺寸为0.34nm×0.48nm。因此吡啶分子不能扩散至丝光沸石分子筛的侧口袋八元环孔道内,只能在十二元环孔道里吸附,吡啶在分子筛上吸附后会在红外谱图上产生特定的信号,因此吡啶红外是个很好的表征丝光沸石分子筛十二元环和侧口袋八元环酸性位数量的手段。表征结果见表1。The molecular size of pyridine is 0.57nm, the size of the 12-membered ring of mordenite is 0.65nm×0.70nm, and the size of the 8-membered ring of the side pocket is 0.34nm×0.48nm. Therefore, pyridine molecules cannot diffuse into the eight-membered ring channels in the side pockets of the mordenite molecular sieve, but can only be adsorbed in the 12-membered ring channels. After pyridine is adsorbed on the molecular sieve, a specific signal will be generated on the infrared spectrum, so pyridine infrared is a It is a good way to characterize the number of acid sites in the 12-membered ring and the 8-membered ring in the side pocket of mordenite molecular sieve. The characterization results are shown in Table 1.
具体的测试方法包括:通过吡啶原位真空装置和红外光谱仪表征丝光沸石中侧口袋和12元环孔道中所含酸量。首先把10mg待测定的丝光沸石分子筛制成质量,厚度,面积相同的样品片,将样品片装填在吡啶原位真 空装置中,在450℃和真空环境下活化1h后,降温至50℃,开始吸附吡啶,然后在150℃下脱附1h,脱除物理吸附的吡啶,测谱图,根据谱图计算即可测得丝光沸石中12元环孔道和侧口袋中分别含有的酸性位数量。The specific test methods include: characterizing the acid content in the side pockets and 12-membered ring channels of the mordenite by pyridine in-situ vacuum device and infrared spectrometer. First, 10 mg of the mordenite molecular sieve to be measured is made into sample pieces with the same mass, thickness and area. The sample pieces are filled in a pyridine in-situ vacuum device, activated at 450°C and a vacuum environment for 1 hour, and then cooled to 50°C. Adsorb pyridine, then desorb at 150℃ for 1h, remove the physically adsorbed pyridine, measure the spectrum, and calculate the number of acid sites contained in the 12-membered ring channels and side pockets of mordenite.
异丙苯的分子尺寸为0.68nm,不能扩散至丝光沸石分子筛的侧口袋八元环孔道内,只能在十二元环孔道里发生反应,是个很好的表征丝光沸石分子筛十二元环孔道内酸性位的探针反应。具体的测试方法包括:将0.5g待评价40-60目的分子筛装填在固定床反应器中,在500℃和氮气气氛下活化1h,降温至280℃,通入异丙苯(WHSV=2h -1)开始反应,5min时气相色谱仪取样分析,计算初始转化率。 The molecular size of cumene is 0.68nm, which cannot diffuse into the 8-membered ring pores of the side pocket of the mordenite molecular sieve. It can only react in the 12-membered ring pores. It is a good characterization of the 12-membered ring pores of the mordenite molecular sieve. The probe reaction at the acidic site in the tract. The specific test method includes: filling 0.5g of 40-60 mesh molecular sieves to be evaluated in a fixed bed reactor, activating at 500℃ and nitrogen atmosphere for 1h, cooling to 280℃, and introducing cumene (WHSV=2h -1 ) Start the reaction, and take a sample from the gas chromatograph at 5 min to calculate the initial conversion rate.
由图1可知,随着同晶置换反应时间的增加,异丙苯裂解的转化率逐渐降低,最后几乎不发生反应,说明丝光沸石分子筛十二元环孔道内酸性位可以通过用四氯化硅同晶置换脱铝补硅的方法消除掉。由表1可知,随着反应时间的增加,在减少丝光沸石十二元环孔道内酸性位数量的同时,对侧口袋八元环酸性位的影响也随之增大,3~8h之间是比较优异的同晶置换反应时间区间。It can be seen from Figure 1 that with the increase of the isomorphic replacement reaction time, the conversion rate of cumene cracking gradually decreases, and finally almost no reaction occurs, indicating that the acid sites in the 12-membered ring channels of the mordenite molecular sieve can pass through the use of silicon tetrachloride The method of isomorphous replacement dealumination and silicon supplementation is eliminated. It can be seen from Table 1 that with the increase of the reaction time, while reducing the number of acid sites in the 12-membered ring of mordenite, the impact on the acid sites of the eight-membered ring in the side pocket also increases. Excellent isomorphous replacement reaction time interval.
实施例1~9的丝光沸石分子筛同晶置换改性后各个孔道内酸性位数量如表1所示。Table 1 shows the number of acid sites in each pore after isomorphous substitution and modification of the mordenite molecular sieves of Examples 1-9.
表1Table 1
 To 样品名Sample name 十二元环酸性位(mmol/g)12-membered ring acid site (mmol/g) 侧口袋酸性位(mmol/g)Side pocket acid sites (mmol/g)
HMORHMOR HMORHMOR 0.2160.216 0.2860.286
实施例1Example 1 0.5h0.5h 0.1220.122 0.2760.276
实施例2Example 2 1h1h 0.1010.101 0.2630.263
实施例3Example 3 2h2h 0.0710.071 0.2490.249
实施例4Example 4 3h3h 0.0500.050 0.2460.246
实施例5Example 5 4h4h 0.0410.041 0.2330.233
实施例6Example 6 6h6h 0.0250.025 0.2290.229
实施例7Example 7 8h8h 0.0120.012 0.2140.214
实施例8Example 8 10h10h 0.0090.009 0.2040.204
实施例9Example 9 12h12h 0.0050.005 0.1850.185
实施例10至实施例14的酸性位测试以及异丙苯裂解测试结果与上述结果类似,说明丝光沸石分子筛十二元环孔道内酸性位可以通过用四氯化硅同晶置换脱铝补硅的方法消除掉。The acid site test and cumene cracking test results of Examples 10 to 14 are similar to the above results, indicating that the acid sites in the pores of the 12-membered mordenite molecular sieve can be dealuminated by isomorphous replacement of silicon tetrachloride. Method to eliminate.
实施例16~22Examples 16-22
本实施例硅铝比为10的丝光沸石分子筛催化剂,采用以下步骤改性:The mordenite molecular sieve catalyst with a silicon-to-alumina ratio of 10 in this example was modified by the following steps:
1)将5g钠型丝光沸石分子筛和30ml摩尔浓度为0.6mol/ml的硝酸钠溶液混合均匀,在50℃匀速搅拌4h,用去离子水洗涤三遍,在100℃干燥12h,然后在500℃下焙烧6h,得到Na-MOR分子筛;1) Mix 5g of sodium mordenite molecular sieve and 30ml of sodium nitrate solution with a molar concentration of 0.6mol/ml, stir at a constant speed at 50℃ for 4h, wash with deionized water three times, dry at 100℃ for 12h, then at 500℃ Roasted for 6 hours to obtain Na-MOR molecular sieve;
2)采用化学气-固相反应的方法在反应温度下对钠型丝光沸石分子筛进行SiCl 4修饰改性:将4g Na-MOR分子筛置于固定床石英管反应器中,在500℃下通入氮气活化2h后,调节不同的温度得到十二元环酸性位不同消除程度的丝光沸石。实施例16中,在400℃通入四氯化硅饱和蒸气和氮气混合气,实施例17中,在450℃通入四氯化硅饱和蒸气和氮气混合气,实施例18中,在500℃通入四氯化硅饱和蒸气和氮气混合气,实施例19中,在550℃通入四氯化硅饱和蒸气和氮气混合气,实施例20中,在600℃通入四氯化硅饱和蒸气和氮气混合气,实施例21中,在650℃通入四氯化硅饱和蒸气和氮气混合气,实施例22中,在700℃通入四氯化硅饱和蒸气和氮气混合气。混合气中四氯化硅饱和蒸气的体积浓度为5%,反应2h结束后切换纯氮气进料,吹扫5h,将反应管中残留的非化学吸附的四氯化硅等杂质吹扫干净。 2) Modification of sodium mordenite molecular sieve with SiCl 4 using the chemical gas-solid phase reaction method at the reaction temperature: 4g Na-MOR molecular sieve is placed in a fixed-bed quartz tube reactor and passed through at 500°C After 2 hours of nitrogen activation, different temperatures were adjusted to obtain mordenite with different degrees of elimination of the acid sites of the twelve-membered ring. In Example 16, a mixed gas of saturated silicon tetrachloride vapor and nitrogen was introduced at 400°C. In Example 17, a mixed gas of saturated silicon tetrachloride vapor and nitrogen was introduced at 450°C. In Example 18, the temperature was 500°C. A mixture of silicon tetrachloride saturated vapor and nitrogen gas was introduced. In Example 19, a mixture of silicon tetrachloride saturated vapor and nitrogen gas was introduced at 550°C. In Example 20, a mixture of silicon tetrachloride saturated vapor and nitrogen gas was introduced at 600°C. In Example 21, a mixed gas of saturated silicon tetrachloride vapor and nitrogen was introduced at 650°C, and a mixed gas of saturated silicon tetrachloride vapor and nitrogen was introduced at 700°C in Example 22. The volume concentration of the silicon tetrachloride saturated vapor in the mixed gas is 5%. After the reaction is completed for 2 hours, the pure nitrogen feed is switched and purged for 5 hours to purge the remaining non-chemically adsorbed silicon tetrachloride and other impurities in the reaction tube.
吹扫结束后,将获得的分子筛样品用去离子水洗涤干净,进行铵离子交换,然后在空气气氛下,100℃干燥12h后,在500℃进行焙烧6h,得到改性丝光沸石分子筛。After the purge, the obtained molecular sieve sample was washed clean with deionized water, ammonium ion exchange was performed, and then dried at 100°C for 12 hours in an air atmosphere, and then calcined at 500°C for 6 hours to obtain a modified mordenite molecular sieve.
其中,所述铵离子交换为:将3g获得的分子筛样品和20ml摩尔浓度为0.5mol/ml的硝酸铵水溶液混合均匀,在80℃匀速搅拌3h,用去离子水洗涤三遍,重复三次。Wherein, the ammonium ion exchange is: mixing 3 g of the obtained molecular sieve sample and 20 ml of an aqueous solution of ammonium nitrate with a molar concentration of 0.5 mol/ml uniformly, stirring at a uniform speed at 80° C. for 3 hours, washing with deionized water three times, and repeating three times.
实施例的分子筛表征结果Molecular sieve characterization results of the examples
测试表征方法参见实施例15。Refer to Example 15 for the test and characterization method.
由图2可知,随着吸附温度的增加,异丙苯裂解的转化率逐渐降低,最后几乎不发生反应,说明丝光沸石分子筛十二元环孔道内酸性位可以通过用四氯化硅同晶置换脱铝补硅的方法消除掉。而从表2可以看出,在550℃之前随着反应温度的增加改性效果显著,对侧口袋酸性位影响也较小,在在550℃之前随着反应温度的增加十二元环酸性位数量进一步降低,然而此时会对侧口袋酸性位产生较大影响。It can be seen from Figure 2 that as the adsorption temperature increases, the conversion rate of cumene cracking gradually decreases, and finally almost no reaction occurs, indicating that the acid sites in the 12-membered ring channels of the mordenite molecular sieve can be replaced by isomorphous silicon tetrachloride. Eliminate the method of dealumination and silicon repair. It can be seen from Table 2 that the modification effect is significant with the increase of the reaction temperature before 550°C, and the effect on the acid sites of the side pockets is also small. Before 550°C, the acid sites of the twelve-membered ring are increased with the increase of the reaction temperature. The number is further reduced, but at this time it will have a greater impact on the acid sites of the side pockets.
实施例16~22的丝光沸石分子筛同晶置换改性后各个孔道内酸性位数量如表2所示。The mordenite molecular sieves of Examples 16-22 are shown in Table 2 for the number of acid sites in each pore after isomorphic replacement and modification.
表2Table 2
 To 样品名/条件Sample name/condition 十二元环酸性位(mmol/g)12-membered ring acid site (mmol/g) 侧口袋酸性位(mmol/g)Side pocket acid sites (mmol/g)
HMORHMOR HMORHMOR 0.2160.216 0.2860.286
实施例16Example 16 400℃400°C 0.1960.196 0.2830.283
实施例17Example 17 450℃450°C 0.1710.171 0.2790.279
实施例18Example 18 500℃500℃ 0.1210.121 0.2670.267
实施例19Example 19 550℃550°C 0.0510.051 0.2380.238
实施例20Example 20 600℃600°C 0.0310.031 0.1730.173
实施例21Example 21 650℃650°C 0.0120.012 0.1210.121
实施例22Example 22 700℃700°C 0.0050.005 0.0850.085
实施例23Example 23
对实施例1至14、实施例16至22中制备得到的Na-MOR进行XRF分析,根据分析获得样品中阳离子完全是Na +XRF analysis was performed on the Na-MOR prepared in Examples 1 to 14 and Examples 16 to 22. According to the analysis, the cations in the samples were completely Na + .
以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限 制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。The above are only a few embodiments of the application, and do not limit the application in any form. Although the application is disclosed as above with preferred embodiments, it is not intended to limit the application. Anyone familiar with the profession, Without departing from the scope of the technical solution of the present application, making some changes or modifications using the technical content disclosed above is equivalent to an equivalent implementation case and falls within the scope of the technical solution.

Claims (18)

  1. 一种改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数≤0.2mmol/g时,侧口袋酸性位数≥0.2mmol/g。A modified mordenite molecular sieve is characterized in that when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is ≤0.2 mmol/g, the acid number of the side pocket is ≥0.2 mmol/g.
  2. 根据权利要求1所述的改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数≤0.15mmol/g时,侧口袋酸性位数≥0.2mmol/g。The modified mordenite molecular sieve according to claim 1, wherein when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is ≤0.15mmol/g, the acid number of the side pocket is ≥0.2mmol/g .
  3. 根据权利要求1所述的改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数为0.01~0.15mmol/g时,侧口袋酸性位数为0.2~0.3mmol/g。The modified mordenite molecular sieve of claim 1, wherein when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.01-0.15 mmol/g, the acid number of the side pocket is 0.2- 0.3mmol/g.
  4. 根据权利要求1所述的改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数为0.05~0.15mmol/g时,侧口袋酸性位数为0.2~0.3mmol/g。The modified mordenite molecular sieve according to claim 1, wherein when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.05-0.15 mmol/g, the acid number of the side pocket is 0.2- 0.3mmol/g.
  5. 根据权利要求1所述的改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数为0.025~0.122mmol/g时,侧口袋酸性位数为0.229~0.276mmol/g。The modified mordenite molecular sieve according to claim 1, wherein when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.025~0.122mmol/g, the acid number of the side pocket is 0.229~ 0.276mmol/g.
  6. 根据权利要求1所述的改性丝光沸石分子筛,其特征在于,所述改性丝光沸石分子筛中十二元环的酸性位数为0.051~0.196mmol/g时,侧口袋酸性位数为0.238~0.283mmol/g。The modified mordenite molecular sieve according to claim 1, wherein when the acid number of the twelve-membered ring in the modified mordenite molecular sieve is 0.051~0.196mmol/g, the acid number of the side pocket is 0.238~ 0.283mmol/g.
  7. 权利要求1至6任一项所述改性丝光沸石分子筛的制备方法,其特征在于,所述改性丝光沸石分子筛的制备方法包括:The preparation method of the modified mordenite molecular sieve according to any one of claims 1 to 6, wherein the preparation method of the modified mordenite molecular sieve comprises:
    (1)获得Na-MOR分子筛;(1) Obtain Na-MOR molecular sieve;
    (2)将步骤(1)中所述Na-MOR分子筛采用四氯化硅进行同晶置换反应,得到前驱体;(2) The Na-MOR molecular sieve described in step (1) is subjected to isomorphous replacement reaction with silicon tetrachloride to obtain a precursor;
    (3)将步骤(2)中所述前驱体进行铵离子交换,焙烧,得到所述改性丝光沸石分子筛;(3) Perform ammonium ion exchange and roasting on the precursor described in step (2) to obtain the modified mordenite molecular sieve;
    其中,所述Na-MOR分子筛为丝光沸石分子筛中阳离子均为钠离子。Wherein, the Na-MOR molecular sieve is a mordenite molecular sieve in which the cations are all sodium ions.
  8. 根据权利要求7所述的制备方法,其特征在于,步骤(1)中所述Na-MOR分子筛的获得方式包括:The preparation method according to claim 7, characterized in that the Na-MOR molecular sieve obtained in step (1) comprises:
    将待处理丝光沸石分子筛通过离子交换获得Na-MOR分子筛。The Na-MOR molecular sieve is obtained by ion exchange the mordenite molecular sieve to be processed.
  9. 根据权利要求8所述的制备方法,其特征在于,所述离子交换包括:将待处理丝光沸石分子筛浸于可溶性钠盐溶液中,搅拌,得到前驱体;然后将前驱体进行焙烧处理,得到所述Na-MOR分子筛。The preparation method according to claim 8, wherein the ion exchange comprises: immersing the mordenite molecular sieve to be processed in a soluble sodium salt solution and stirring to obtain a precursor; and then roasting the precursor to obtain the precursor The Na-MOR molecular sieve.
  10. 根据权利要求9所述的制备方法,其特征在于,所述待处理丝光沸石分子筛浸于可溶性钠盐溶液中的液固重量比为2~10;The preparation method according to claim 9, characterized in that the weight ratio of liquid to solid of the mordenite molecular sieve to be treated immersed in the soluble sodium salt solution is 2-10;
    所述可溶性钠盐溶液的浓度为0.01~1mol/ml;The concentration of the soluble sodium salt solution is 0.01-1 mol/ml;
    所述搅拌的条件为:40~90℃条件下,搅拌1~4小时;The conditions of the stirring are: stirring for 1 to 4 hours at 40 to 90°C;
    所述焙烧的条件为:450~600℃焙烧2~6小时。The baking conditions are: 450-600°C for 2-6 hours.
  11. 根据权利要求7所述的制备方法,其特征在于,步骤(2)中所述Na-MOR分子筛进行同晶置换前经过活化处理;The preparation method according to claim 7, characterized in that, in step (2), the Na-MOR molecular sieve undergoes activation treatment before isomorphous replacement;
    所述活化的条件为:非活性气氛下,于400~600℃的条件下进行活化。The activation conditions are: activation at 400-600° C. in an inert atmosphere.
  12. 根据权利要求7所述的制备方法,其特征在于,步骤(2)中所述采用四氯化硅进行同晶置换包括:将待处理的Na-MOR分子筛在含有饱和四氯化硅饱和蒸气的混合气氛中进行反应;The preparation method according to claim 7, characterized in that, in step (2), the use of silicon tetrachloride for isomorphous replacement comprises: placing the Na-MOR molecular sieve to be treated in a saturated silicon tetrachloride saturated vapor Reaction in a mixed atmosphere;
    其中,所述混合气氛中四氯化硅饱和蒸气的体积浓度为不超过50%。Wherein, the volume concentration of saturated silicon tetrachloride vapor in the mixed atmosphere is not more than 50%.
  13. 根据权利要求12所述的制备方法,其特征在于,所述反应的条件为:反应温度为400~700℃,反应时间为0.5~12h。The preparation method according to claim 12, wherein the reaction conditions are: the reaction temperature is 400-700°C, and the reaction time is 0.5-12h.
  14. 根据权利要求12所述的制备方法,其特征在于,所述反应完成后用非活性气体进行吹扫处理。The preparation method according to claim 12, characterized in that, after the reaction is completed, an inert gas is used for purging treatment.
  15. 根据权利要求7所述的制备方法,其特征在于,所述同晶置换反应完成后,完全脱除系统中残留的四氯化硅。The preparation method according to claim 7, characterized in that, after the isomorphous replacement reaction is completed, the residual silicon tetrachloride in the system is completely removed.
  16. 根据权利要求7所述的制备方法,其特征在于,步骤(2)中所述前驱体经过洗涤后进行铵离子交换。The preparation method according to claim 7, wherein the precursor in step (2) undergoes ammonium ion exchange after being washed.
  17. 根据权利要求7所述的制备方法,其特征在于,步骤(3)中所述焙烧的条件包括:在空气氛围下,400~600℃条件下进行焙烧,焙烧时间为3~10h。The preparation method according to claim 7, characterized in that the conditions for the calcination in step (3) include: calcination in an air atmosphere at 400-600°C, and the calcination time is 3-10 hours.
  18. 根据权利要求7所述的制备方法,其特征在于,所述改性丝光沸石分子筛的制备方法包括:The preparation method according to claim 7, wherein the preparation method of the modified mordenite molecular sieve comprises:
    1)通过离子交换将丝光沸石的阳离子完全交换成钠离子;1) Completely exchange the cations of mordenite into sodium ions through ion exchange;
    2)在400~600℃、非活性气氛下对步骤1)得到的丝光沸石分子筛进行活化,然后在反应条件下采用四氯化硅同晶置换方法对步骤1)得到的丝光沸石分子筛进行脱铝补硅改性,反应结束后,吹扫干净;2) Activate the mordenite molecular sieve obtained in step 1) at 400-600°C in an inactive atmosphere, and then dealumulate the mordenite molecular sieve obtained in step 1) by using the silicon tetrachloride isomorphous replacement method under reaction conditions Replenish silicon for modification, purge clean after the reaction;
    3)吹扫结束后分子筛洗涤干净,再进行铵离子交换,然后在空气气氛、400~600℃条件下进行焙烧,焙烧时间为3~10h,即得所述改性丝光沸石分子筛。3) After purging, the molecular sieve is washed clean, ammonium ion exchange is performed, and then roasted in an air atmosphere at 400-600°C for 3-10 hours to obtain the modified mordenite molecular sieve.
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