WO2021031134A1 - Mass deacidification apparatus for books, and control system for same - Google Patents

Mass deacidification apparatus for books, and control system for same Download PDF

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Publication number
WO2021031134A1
WO2021031134A1 PCT/CN2019/101677 CN2019101677W WO2021031134A1 WO 2021031134 A1 WO2021031134 A1 WO 2021031134A1 CN 2019101677 W CN2019101677 W CN 2019101677W WO 2021031134 A1 WO2021031134 A1 WO 2021031134A1
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WIPO (PCT)
Prior art keywords
liquid
deacidification
valve
pipeline
tank
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PCT/CN2019/101677
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French (fr)
Chinese (zh)
Inventor
张世著
石欣超
刘闯
李论
张将
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南京华鼎纳米技术研究院有限公司
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Publication of WO2021031134A1 publication Critical patent/WO2021031134A1/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/18After-treatment of paper not provided for in groups D21H17/00 - D21H23/00 of old paper as in books, documents, e.g. restoring
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22Addition to the formed paper
    • D21H23/32Addition to the formed paper by contacting paper with an excess of material, e.g. from a reservoir or in a manner necessitating removal of applied excess material from the paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/78Controlling or regulating not limited to any particular process or apparatus

Definitions

  • the patent of the present invention relates to the technical field of deacidification protection of large books, in particular to the deacidification protection technology of paper cultural relics, archives, and books, in particular to a large-scale book deacidification equipment and its control system.
  • the existing large-scale book deacidification equipment is mainly liquid-phase equipment, which is mainly composed of liquid storage tanks, deacidification treatment tanks and corresponding liquid transmission pipelines and liquid circulation pipelines. Liquid immersion method, deacidification treatment. Further, in order to recover and reuse the deacidification liquid in the deacidification treatment tank, a condensation recovery device, an air pump and corresponding liquid recovery pipelines are added between the liquid storage tank and the deacidification treatment tank. In this way, the deacidification liquid gas dispersed in the paper deacidification equipment is collected, recovered by condensation, and finally returned to the liquid storage tank for further use.
  • the above-mentioned deacidification treatment process and equipment lack a reasonable control system, which causes the equipment to be operated manually, and the execution and conversion of each step is determined by the experience of the operator; any failure of the equipment is in use , All need to shut down for troubleshooting and repair, which reduces the efficiency of the equipment; the lack of real-time monitoring of equipment status and parameters in the equipment results in poor equipment safety.
  • the above-mentioned defects limit the application of book deacidification equipment.
  • this application provides large-scale book deacidification equipment and its control system.
  • the paper and book deacidification equipment provided in this application has a short processing time, and can simultaneously deacidify single pages, multiple pages and the entire book, and is efficient high.
  • the technical solution is as follows: including the liquid storage tank 1, the deacidification treatment tank 2, the first conveying device 3, the second conveying device 4, the book holding device 7, and the driving motor 8. Among them:
  • the bottom ends of the liquid storage tank 1 and the deacidification treatment tank 2 are placed on the same horizontal plane; the upper parts of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first gas pipeline 91, and the pipeline is provided with a first valve 21; The upper part of the other side of the liquid tank 1 is provided with a liquid supplement pipe 99, and the thirteenth valve 33 is arranged on the liquid supplement pipe 99;
  • the bottom of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first liquid pipeline 92, the first conveying device 3 is arranged in the first liquid pipeline 92, and the second valve 22 and the third valve 27 are both arranged in the first liquid pipeline 92.
  • a liquid pipeline 92 is located on both sides of the first conveying device 3.
  • the pipeline leading from the bottom of the liquid storage tank 1 is connected with 52 second three-way pipe fittings, and a sixth three-way pipe fitting 56 and an eighty-third way pipe fitting are respectively provided on both sides of the first conveying device 3.
  • a 53 third three-way pipe which is connected with the third valve 27.
  • the first liquid pipeline 92 (from the liquid storage tank to the deacidification treatment tank) is sequentially connected with: the second three-way pipe 52, the second valve 22, the sixth three-way pipe 56, the first conveying device 3, and the eighth The three-way pipe 58, the third valve 27, and the third three-way pipe 53.
  • the second liquid pipeline 94 and the first liquid pipeline 92 share a pipeline section that penetrates into the liquid storage tank 1 and a pipeline section that penetrates into the deacidification treatment tank 2.
  • the second liquid pipeline 94 (from the liquid storage tank to The direction of the deacidification tank) are connected in sequence: the sixth valve 26, the eighth three-way pipe 58, the first conveying device 3, the sixth three-way pipe 56, the seventh valve 23, the first three-way pipe 51, and the third Three-way pipe 53.
  • One side of the deacidification treatment tank 2 is equipped with a first liquid circulation pipe 93; a second liquid circulation pipe 95; on the other side, a third liquid circulation pipe 96 and a fourth liquid circulation pipe 97 are respectively installed:
  • One end of the first liquid circulation pipeline 93 is connected with the first three-way pipe 51 and the other end is inserted into the deacidification treatment tank 2 away from the bottom end of the deacidification treatment tank 2, and the pipe port is provided with a spray device.
  • the first liquid circulation pipeline 93 is provided with a fourth valve 24 and a second conveying device 4; the fourth valve 24 is connected to the first three-way pipe 51, and the second conveying device 4 is connected to the fourth valve 24.
  • the second liquid circulation pipeline 95 and the first liquid circulation pipeline 93 are connected by a fourth three-way pipe 54.
  • the second liquid circulation pipeline 95 is inserted into the deacidification treatment tank at the bottom end away from the deacidification treatment tank 2.
  • An injection device is provided on the pipeline port, and an eighth valve 28 is installed on the second liquid circulation pipeline 95 between the fourth three-way pipe 54 and the injection device of the second liquid circulation pipeline 95.
  • a fifth valve 25 is installed on the first liquid circulation pipe 93 between the fourth three-way pipe 54 and the spray device of the first liquid circulation pipe 93.
  • the third liquid circulation pipeline 96 is connected to the first liquid circulation pipeline 93 through a seventh three-way pipe 57.
  • the fourth liquid circulation pipeline 97 is connected to the third liquid circulation pipeline 96 through the fifth three-way pipe 55.
  • the third liquid circulation pipe 96 and the fourth liquid circulation pipe 97 are respectively inserted into the deacidification treatment tank 2 at the bottom end away from the deacidification treatment tank 2, and the pipe ports are equipped with spray devices.
  • the third liquid circulation pipe 96 A ninth valve 29 and a tenth valve 30 are installed between the fifth three-way pipe 55 and the spray device with the fourth liquid circulation pipeline 97, respectively.
  • the top of the deacidification treatment tank 2 is provided with a cover, and the connecting part of the book clamping device 7 passes through the cover of the deacidification treatment tank 2 and is connected to the rotating shaft of the driving motor 8 on the cover.
  • a cover is provided on the top of the liquid storage tank 1, one end of the first gas condensing pipe 83 passes through the cover and a first air pressure sensor 71 is provided at the port position, and the other end is connected to the condensate recovery device 11.
  • the first gas condensing pipe A first one-way air valve 81 is provided on the path 83, and the first air pressure sensor 71 is suspended above the liquid level of the liquid storage tank 1 for measuring the internal air pressure of the liquid storage tank 1.
  • One end of the condensed liquid return line 85 is connected to the condensate recovery device 11, and the other end passes through the cover of the liquid storage tank 1 and is inserted into the tank.
  • the condensed liquid return line 85 is provided with an eleventh valve 31.
  • a cover is provided on the top of the deacidification treatment tank 2, and the connecting part of the drive motor 8 and the book holding device 7 is located at the upper end of the deacidification treatment tank 2 is installed with a second air pressure sensor 74, the second air pressure sensor 74 is suspended It is used to measure the internal air pressure of the deacidification treatment tank 2 above the liquid level of the deacidification treatment tank 2; one end of the second gas condensing pipe 84 passes through the cover of the deacidification treatment tank 2, and the other end is connected to the suction pump 10, A second one-way gas valve 82 is provided on the outer path of the second gas condensing pipeline 84; the suction pump 10 is connected to the condensate collector 11 through the pipeline.
  • one end of the first buoy liquid level sensor 72 passes through the cover of the liquid storage tank 1, the probe of which is placed in the tank, and the other end is located outside the cover of the liquid storage tank 1.
  • one end of the concentration sensor 73 passes through the cover of the liquid storage tank 1, and its probe is placed in the tank, and the probe position is slightly higher than the bottom of the liquid storage tank 1; the other end is located outside the cover of the liquid storage tank 1.
  • the automatic feeder 9 is arranged on the cover of the liquid storage tank 1, and its conveying pipeline passes through the cover of the liquid storage tank 1 and is inserted into the tank for feeding alkaline particles.
  • one end of the second buoy liquid level sensor 75 passes through the cover of the deacidification tank 2, and its probe is located inside the deacidification tank 2.
  • one end of the second gas pipeline 98 passes through the cover of the deacidification treatment tank 2, and the pipeline outside the cover of the second gas pipeline 98 is provided with a twelfth valve 32.
  • a first height detector 76 and a second height detector 77 are provided on the inner wall of the deacidification treatment tank 2.
  • the height of the first height detector 76 is higher than the height of the book holding device 7 by about 5 cm, and the second height The detector 77 is about 15 cm higher than the first height detector 76.
  • a stirring device 16 is provided in the liquid storage tank 1.
  • first delivery device 3 and the second delivery device 4 are centrifugal pumps that can only be forwardly delivered, or peristaltic pumps that can deliver both forward and reverse.
  • the spraying device is a spray gun or a nozzle.
  • the driving motor 8 is a stepping motor or a servo motor.
  • the spraying device is a spray gun or a nozzle.
  • a large-scale book deacidification equipment control system including an intelligent console and the equipment described in any one of the above, wherein all the valves, the first one-way air valve 81, the second one-way air valve 82, the first conveying device 3, The second conveying device 4, the suction pump 10, the condensate recovery device 11, the automatic feeder 9, the driving motor 8, all sensors and height detectors are connected to the intelligent console and controlled by the intelligent console.
  • the smart console will close all valves, start to detect the liquid level in the liquid storage tank 1 through the first buoy liquid level sensor 72, and open the thirteenth when it is lower than the preset liquid level.
  • the valve 33 performs rehydration, and then the concentration sensor 73 starts to detect the concentration in the liquid storage tank 1.
  • the automatic feeder 9 adds alkaline substance particles to the liquid storage tank 1, and finally the first air pressure sensor 71 starts to detect The air pressure in the liquid storage tank 1 can be deacidified for books when the air pressure is stably maintained in the preset range.
  • the deacidification treatment tank 2 when performing deacidification of books, first place the book to be processed in the deacidification treatment tank 2 through the book holding device 7 and close the cover of the deacidification treatment tank 2, and then pass the first height detection
  • the device 76 and the second height detector 77 determine the height of the book, and then carry out liquid transfer.
  • the specific process is: then open the first valve 21, the second valve 22, the first conveying device 3, the third valve 27, and the sixth valve in sequence.
  • the deacidification liquid flows from the liquid storage tank 1 to the deacidification treatment tank 2 via the first liquid pipeline 92 and the second liquid pipeline 94; the deacidification treatment is measured by the second float level sensor 75 The liquid level of tank 2, when the required liquid level is reached; when the books in the deacidification treatment tank 2 begin to undergo deacidification treatment, first close the second valve 22 and the sixth valve 26 in turn, and then open the tenth valve in turn 30.
  • the ninth valve 29, the fourth valve 24, the second conveying device 4, the fifth valve 25 and the eighth valve 28, the deacidified liquid passes through the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, and the
  • the three-liquid circulation pipeline 96 and the fourth liquid circulation pipeline 97 realize the circulation in the deacidification treatment tank 2, and respectively pass through the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, and the third liquid circulation pipeline.
  • the spraying device of the road 96 and the fourth liquid circulation pipeline 97 realizes the directional diffusion of the deacidification liquid into the book.
  • the driving motor 8 drives the book clamping device 7 to rotate and pull the reciprocating movement to improve the book Uniformity of deacidification treatment.
  • the first air pressure sensor 71 detects that the air pressure in the liquid storage tank 1 is greater than the preset value
  • the first one-way gas valve 81 is opened and the first gas condensation pipe 83 reaches the condensation recovery device 11 After being cooled and condensed into liquid, it passes through the condensed liquid return line 85 and returns to the liquid storage tank 1.
  • the eighth valve 28, the fifth valve 25, the second conveying device 4, the fourth valve 24, the ninth valve 29 and the tenth valve 30 are closed in sequence, and then the second valve is opened in sequence.
  • Valve 22 and the sixth valve 26 the deacidification liquid flows from the deacidification treatment tank 2 to the liquid storage tank 1.
  • the system first closes all the valves; then opens the second one-way valve 82, starts the air pump 10, and turns the deacidification tank
  • the gas in 2 is extracted through the second gas condensing pipe 84 and then passed through the condensation recovery device 11 to cool and condense the extracted gas into a liquid.
  • the system closes the second one-way valve 82 and then opens the twelfth valve 32. After running for 10 minutes , Measure the air pressure in the deacidification tank 2 again.
  • the system opens the deacidification tank 2 and then starts the eleventh valve 31 to cool the condensed liquid and return it through the condensed liquid
  • the pipeline 85 returns to the liquid storage tank 1.
  • the intelligent control system closes all valves, and then the system automatically shuts down.
  • the invention facilitates the transfer of the deacidification liquid between the deacidification treatment tank and the deacidification treatment tank through the gas pipeline between the deacidification treatment tank and the liquid storage tank, and eliminates the need for only pumping A safety hazard caused by the transmission of deacidified liquid due to excessive or low air pressure of a certain tank; through the optimization of the liquid pipeline layout, and the reasonable addition of valves and pumps to the pipeline, the use of equipment is improved Stability and easy maintenance.
  • the paper and book deacidification method provided by this application has high stability, good safety, high degree of automation and high processing efficiency, and is especially suitable for the deacidification treatment of books in large quantities and long periods.
  • Figure 1 is a schematic diagram of the structure of the deacidification treatment equipment of the present invention.
  • 29-Ninth valve 30-Tenth valve; 31-Eleventh valve; 32-Twelfth valve;
  • a large-scale book deacidification equipment includes: a liquid storage tank 1, a deacidification treatment tank 2, a first conveying device 3, a second conveying device 4, a book holding device 7, a driving motor 8, an automatic feeder 9, and an air pump 10 , Condensation collector 11, first height detector 76, second height detector 77, first air pressure sensor 71, first buoy liquid level sensor 72, concentration sensor 73, second air pressure sensor 74, second buoy liquid level sensor 75, of which:
  • the bottom ends of the liquid storage tank 1 and the deacidification treatment tank 2 are placed on the same horizontal plane.
  • the upper part of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first gas pipeline 91, and the pipeline is provided with a first valve 21.
  • An upper part of the other side of the liquid storage tank 1 is provided with a liquid supplement pipe 99, and the thirteenth valve 33 is arranged on the liquid supplement pipe 99.
  • the bottom of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first liquid pipeline 92, the first conveying device 3 is arranged in the first liquid pipeline 92, and the second valve 22 and the third valve 27 are both arranged in the first liquid pipeline 92.
  • a liquid pipeline 92 is located on both sides of the first conveying device 3.
  • the pipeline leading from the bottom of the liquid storage tank 1 is connected with a second three-way pipe 52, and a sixth three-way pipe 56 and an eighth third are respectively provided on both sides of the first conveying device 3.
  • a second three-way pipe 52 the pipeline leading from the bottom of the penetration deacidification tank 2 is connected with a 53 third three-way pipe, which is connected with the third valve 27.
  • the first liquid pipeline 92 (from the liquid storage tank to the deacidification treatment tank) is sequentially connected with: the second three-way pipe 52, the second valve 22, the sixth three-way pipe 56, the first conveying device 3, and the eighth The three-way pipe 58, the third valve 27, and the third three-way pipe 53.
  • the second liquid pipeline 94 and the first liquid pipeline 92 share a pipeline section that penetrates into the liquid storage tank 1 and a pipeline section that penetrates into the deacidification treatment tank 2.
  • the second liquid pipeline 94 (from the liquid storage tank to The direction of the deacidification tank) are connected in sequence: the sixth valve 26, the eighth three-way pipe 58, the first conveying device 3, the sixth three-way pipe 56, the seventh valve 23, the first three-way pipe 51, and the third Three-way pipe 53.
  • One side of the deacidification treatment tank 2 is equipped with a first liquid circulation pipe 93; a second liquid circulation pipe 95; on the other side, a third liquid circulation pipe 96 and a fourth liquid circulation pipe 97 are respectively installed:
  • One end of the first liquid circulation pipeline 93 is connected with the first three-way pipe 51 and the other end is inserted into the deacidification treatment tank 2 away from the bottom end of the deacidification treatment tank 2, and the pipe port is provided with a spray device.
  • the first liquid circulation pipeline 93 is provided with a fourth valve 24 and a second conveying device 4; the fourth valve 24 is connected to the first three-way pipe 51, and the second conveying device 4 is connected to the fourth valve 24.
  • the second liquid circulation pipeline 95 and the first liquid circulation pipeline 93 are connected by a fourth three-way pipe 54.
  • the second liquid circulation pipeline 95 is inserted into the deacidification treatment tank at the bottom end away from the deacidification treatment tank 2.
  • An injection device is provided on the pipeline port, and an eighth valve 28 is installed on the second liquid circulation pipeline 95 between the fourth three-way pipe 54 and the injection device of the second liquid circulation pipeline 95.
  • a fifth valve 25 is installed on the first liquid circulation pipe 93 between the fourth three-way pipe 54 and the spray device of the first liquid circulation pipe 93.
  • the third liquid circulation pipeline 96 is connected to the first liquid circulation pipeline 93 through a seventh three-way pipe 57.
  • the fourth liquid circulation pipeline 97 is connected to the third liquid circulation pipeline 96 through the fifth three-way pipe 55.
  • the third liquid circulation pipe 96 and the fourth liquid circulation pipe 97 are respectively inserted into the deacidification treatment tank 2 at the bottom end away from the deacidification treatment tank 2, and the pipe ports are equipped with spray devices.
  • the third liquid circulation pipe 96 A ninth valve 29 and a tenth valve 30 are installed between the fifth three-way pipe 55 and the spray device with the fourth liquid circulation pipeline 97, respectively.
  • the first conveying device 3 and the second conveying device 4 may be either a centrifugal pump that can only be forwardly conveyed, or a peristaltic pump that can be conveyed in both forward and reverse directions.
  • the inner wall of the deacidification tank 2 is provided with a first height detector 76 and a second height detector 77.
  • the height of the first height detector 76 is higher than the height of the book holding device 7 by about 5 cm, and the second height detector 77 It is about 15 cm higher than the first height detector 76.
  • the top of the liquid storage tank 1 is provided with a cover.
  • One end of the first gas condensing pipe 83 passes through the cover and a first air pressure sensor 71 is provided at the port position, and the other end is connected to the condensate collector 11, and the first gas condensing pipe 83 is
  • a first one-way air valve 81 is provided, and a first air pressure sensor 71 is suspended above the liquid surface of the liquid storage tank 1 for measuring the internal air pressure of the liquid storage tank 1.
  • One end of the condensed liquid return line 85 is connected to the condensate recovery device 11, and the other end passes through the cover of the liquid storage tank 1 and is inserted into the tank.
  • the condensed liquid return line 85 is provided with an eleventh valve 31.
  • One end of the first buoy liquid level sensor 72 and the concentration sensor 73 pass through the cover of the liquid storage tank 1, and the probe is placed in the tank, and the other end is located outside the cover of the liquid storage tank 1.
  • the probe position of the concentration sensor 73 is slightly higher At the bottom of the liquid storage tank 1.
  • the automatic feeder 9 is arranged on the cover of the liquid storage tank 1, and its conveying pipeline passes through the cover of the liquid storage tank 1, and is inserted into the tank for feeding alkaline particles.
  • a stirring device 16 is provided in the liquid storage tank 1 to prevent precipitation of the liquid due to long-term storage.
  • a cover is provided on the top of the deacidification treatment tank 2, and one end of the second buoy liquid level sensor 75 and the second gas pipeline 98 passes through the cover of the deacidification treatment tank 2, and the probe of the second buoy liquid level sensor 75 is located in the deacidification treatment tank 2.
  • a twelfth valve 32 is provided inside the processing tank 2 inside the processing tank 2 inside the processing tank 2 inside the processing tank 2 inside the processing tank 2; a twelfth valve 32 is provided on the pipeline outside the cover of the second gas pipeline 98.
  • the connecting part of the book holding device 7 passes through the cover of the deacidification tank 2 and is connected to the rotating shaft of the driving motor 8 on the cover.
  • the upper end of the connecting part of the drive motor 8 and the book holding device 7 in the deacidification tank 2 is equipped with a second air pressure sensor 74, which is suspended above the liquid level of the deacidification tank 2 for Measure the internal air pressure of the deacidification treatment tank 2; one end of the second gas condensing pipe 84 passes through the cover of the deacidification treatment tank 2, and the other end is connected with the air pump 10, and the second gas condensing pipe 84 is provided with a first Two one-way air valves 82; the air pump 10 is connected to the condensate recovery device 11 through a pipeline.
  • the first conveying device 3 and the second conveying device 4 are centrifugal pumps that can only transmit forward, or peristaltic pumps that can transmit both forward and reverse.
  • the spraying device is a spray gun or a nozzle.
  • the driving motor 8 is a stepping motor or a servo motor.
  • All valves, the first one-way air valve 81, the second one-way air valve 82, the first conveying device 3, the second conveying device 4, the suction pump 10, the condensation recovery device 11, the automatic feeder 9, the drive motor 8, all Both the sensor and the height detector are connected to and controlled by the smart console.
  • All valves refer to: first valve 21; second valve 22; third valve 27; fourth valve 24; fifth valve 25; sixth valve 26; seventh valve 23; eighth valve 28; ninth valve 29 ;
  • All sensors and height detectors refer to: the first air pressure sensor 71; the first buoy liquid level sensor 72; the concentration sensor 73; the second air pressure sensor 74; the second buoy liquid level sensor 75;
  • the smart console Before the deacidification of books, the smart console will close all valves, and start to detect the liquid level in the liquid storage tank 1 through the first buoy liquid level sensor 72, and open the thirteenth valve 33 when it is lower than the preset liquid level. Then the concentration sensor 73 starts to detect the concentration in the liquid storage tank 1. When the concentration is lower than the preset concentration, the automatic feeder 9 adds alkaline substance particles to the liquid storage tank 1, and finally the first air pressure sensor 71 starts to detect the liquid storage tank The air pressure in 1, when the air pressure is stably maintained in the preset range, the deacidification of books can be performed.
  • the book to be processed is first placed in the deacidification treatment tank 2 through the book holding device 7, and the cover of the deacidification treatment tank 2 is closed, and then passes through the first height detector 76, The second height detector 77 judges the height of the book, and then performs liquid transfer.
  • the specific process is: then open the first valve 21, the second valve 22, the first conveying device 3, and the third valve 27 in turn, and the deacidified liquid will be removed from the storage.
  • the liquid tank 1 flows into the deacidification treatment tank 2 through the first liquid pipeline 92; the second buoy liquid level sensor 75 measures the liquid level height of the deacidification treatment tank 2, when the required liquid level height is reached; the deacidification treatment tank
  • the books in 2 are deacidified, first close the second valve 22, the first conveying device 3 and the third valve 27 in sequence, and then open the fourth valve 24, the second conveying device 4, the eighth valve 28, and the third valve in sequence.
  • the deacidified liquid passes through the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, the third liquid circulation pipeline 96 and the fourth liquid circulation pipeline 97 Realize the circulation in the deacidification treatment tank 2, and respectively pass through the spraying device of the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, the third liquid circulation pipeline 96 and the fourth liquid circulation pipeline 97,
  • the directional diffusion of the deacidification liquid into the book is realized.
  • the drive motor 8 drives the book clamping device 7 to rotate and pull back and forth to improve the uniformity of the book deacidification treatment.
  • the system first closes the fourth valve 24, the eighth valve 28, the ninth valve 29, the fifth valve 25, the tenth valve 30, and the second conveying device 4 in sequence, and then opens the seventh valve 23 in sequence ,
  • the first conveying device 3, the sixth valve 26, the deacidification liquid flows from the deacidification treatment tank 2 to the liquid storage tank 1.
  • the system When the second buoy liquid level sensor 75 detects that the liquid level of the deacidification tank 2 is at a low level, the system first closes all the valves; then opens the second one-way valve 82, starts the air pump 10, and turns the deacidification tank The gas in 2 is extracted through the second gas condensing pipe 84 and then passed through the condensation recovery device 11 to cool and condense the extracted gas into a liquid.
  • the second air pressure sensor 74 in the deacidification treatment tank 2 detects that the air pressure in the deacidification treatment tank 2 is lower than 16KPa, the system closes the second one-way valve 82 and then opens the twelfth valve 32. After running for 10 minutes, Measure the air pressure in the deacidification treatment tank 2 again.
  • the system opens the deacidification treatment tank 2 and then activates the eleventh valve 31 to cool the condensed liquid and pass the condensed liquid return pipe Road 85, return to the liquid storage tank 1.
  • the deacidified books can be taken out.
  • the first air pressure sensor 71 detects that the air pressure in the liquid storage tank 1 is greater than the preset value, the first one-way air valve 81 is opened, and the first gas condensing pipe 83 reaches the condensate recovery vessel 11 for cooling. After being condensed into a liquid, it passes through the condensed liquid return line 85 and returns to the liquid storage tank 1.
  • the intelligent control system closes all valves, and then the system automatically shuts down.
  • the deacidification equipment in this patent is used to deacidify books that have been acidified, and Hanna’s model HI 99171 portable pH meter (electrode model HI1414D) and the alkali storage of paper and cardboard in accordance with GB/T 24998-2010 According to the standards of "Determination”, the pH value and alkali retention of books before and after deacidification were measured. The results are shown in Table-1.

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Abstract

A mass deacidification apparatus for books comprises: a liquid storage tank (1), a deacidification treatment tank (2), conveyance devices (3, 4), a book retaining device (7), a drive motor (8), an automatic feeder machine (9), an air suction pump (10), a condensate recycling device (11), height detectors (76, 77), and sensors (71, 72, 73, 74, 75). A pipeline is used to establish connections. A gas pipeline (91) positioned between and passing through the deacidification treatment tank (2) and the liquid storage tank (1) assists transfer of a deacidification liquid between the deacidification treatment tank (2) and the liquid storage tank (1), and prevents safety risks caused by an excessively high or low pressure in one of the tanks resulting from delivering the deacidification liquid by only using a pump. The invention optimizes the layout of a liquid pipeline, and adds valves and pumps on the pipeline in a practical manner, thereby improving the stability of the apparatus, and facilitating maintenance. The invention provides high stability, superior safety, and a high level of automation and processing efficiency, and is particularly suitable for book deacidification treatments of large batches and at large intervals.

Description

一种大型图书脱酸设备及其控制系统Large-scale book deacidification equipment and its control system 技术领域Technical field
本发明专利涉及大型图书脱酸保护技术领域,尤其涉及纸质文物、档案、书籍的脱酸保护技术,具体是一种大型图书脱酸设备及其控制系统。The patent of the present invention relates to the technical field of deacidification protection of large books, in particular to the deacidification protection technology of paper cultural relics, archives, and books, in particular to a large-scale book deacidification equipment and its control system.
背景技术Background technique
现有的大型图书脱酸处理设备,主要是液相法设备,主要由储液罐、脱酸处理罐以及相应的液体传输管路和液体循环管路所组成,通过对图书的纸张采用脱酸液浸泡的方式,进行脱酸处理。进一步地,为了回收和再次利用脱酸处理罐中的脱酸液,在储液罐、脱酸处理罐之间还加入了冷凝回收器、抽气泵及相应的液体回收管路,通过抽真空的方式,将弥散在纸张脱酸设备中的脱酸液气体收集,并通过冷凝回收,最终回流到储液罐中继续使用。如美国专利US5120500-Process and Device for Nonpolluting Mass Deacidification of Books and Other Paper Products和US6325982B1-Method and Apparatus for the Deacidification of Library Materials、中国专利《CN207362604U-一种纸质文献无水液相脱酸系统》和《CN106192573A-一种适用于纸质文献批量脱酸的装置和方法》均采用的是上述的方式。但上述的脱酸处理工艺和设备,均缺少合理的控制系统,导致设备均需要通过人工进行操作,并且各步骤的执行和转换均通过操作人员的经验进行判定;设备在使用状态下出现任何故障,均需要停机进行故障排查和修理,降低了设备的使用效率;设备中缺少设备状态和参数的实时监测,导致设备使用的安全性差。上述的缺陷限制了图书脱酸处理设备的应用。The existing large-scale book deacidification equipment is mainly liquid-phase equipment, which is mainly composed of liquid storage tanks, deacidification treatment tanks and corresponding liquid transmission pipelines and liquid circulation pipelines. Liquid immersion method, deacidification treatment. Further, in order to recover and reuse the deacidification liquid in the deacidification treatment tank, a condensation recovery device, an air pump and corresponding liquid recovery pipelines are added between the liquid storage tank and the deacidification treatment tank. In this way, the deacidification liquid gas dispersed in the paper deacidification equipment is collected, recovered by condensation, and finally returned to the liquid storage tank for further use. For example, the US patent US5120500-Process and Device for Nonpolluting Mass Deacidification of Books and Other Paper Products and US6325982B1-Method and Apparatus for the Deacidification of Library Materials, Chinese patent CN207362604U-A paper-based anhydrous liquid phase deacidification system "CN106192573A-A device and method suitable for batch deacidification of paper documents" all adopt the above-mentioned method. However, the above-mentioned deacidification treatment process and equipment lack a reasonable control system, which causes the equipment to be operated manually, and the execution and conversion of each step is determined by the experience of the operator; any failure of the equipment is in use , All need to shut down for troubleshooting and repair, which reduces the efficiency of the equipment; the lack of real-time monitoring of equipment status and parameters in the equipment results in poor equipment safety. The above-mentioned defects limit the application of book deacidification equipment.
发明内容Summary of the invention
有鉴于此,本申请提供大型图书脱酸设备及其控制系统,本申请提供的纸张、图书脱酸设备具有处理时间短,可对单页、多页及整本书同时进行脱酸处理,效率高。技术方案如下:包括,储液罐1、脱酸处理罐2、第一输送装置3、第二输送装置4、书籍夹持装置7、驱动电机8其中:In view of this, this application provides large-scale book deacidification equipment and its control system. The paper and book deacidification equipment provided in this application has a short processing time, and can simultaneously deacidify single pages, multiple pages and the entire book, and is efficient high. The technical solution is as follows: including the liquid storage tank 1, the deacidification treatment tank 2, the first conveying device 3, the second conveying device 4, the book holding device 7, and the driving motor 8. Among them:
储液罐1和脱酸处理罐2的底端放置在同一水平面;储液罐1和脱酸处理罐2的上部通过第一气体管路91连接,其管路上设置有第一阀门21;储液罐1的另一侧上部设置有补液管路99,第十三阀门33设置于补液管路99上;The bottom ends of the liquid storage tank 1 and the deacidification treatment tank 2 are placed on the same horizontal plane; the upper parts of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first gas pipeline 91, and the pipeline is provided with a first valve 21; The upper part of the other side of the liquid tank 1 is provided with a liquid supplement pipe 99, and the thirteenth valve 33 is arranged on the liquid supplement pipe 99;
储液罐1和脱酸处理罐2的底部通过第一液体管路92连接,第一输送装置3设置在第一液体管路92的中,第二阀门22和第三阀门27均设置于第一液体管路92上,位于第一输送装置3的两侧。The bottom of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first liquid pipeline 92, the first conveying device 3 is arranged in the first liquid pipeline 92, and the second valve 22 and the third valve 27 are both arranged in the first liquid pipeline 92. A liquid pipeline 92 is located on both sides of the first conveying device 3.
在第一液体管路92上,从贯穿储液罐1底部引出的管线连接有52第二三通管件,在第一输送装置3的两侧分别设置有第六三通管件56和第八三通管件58;从贯穿脱酸处理罐2底部引出的管线连接有53第三三通管件,其与第三阀门27连接。第一液体管路92(从储液罐至脱酸处理罐的方向)依次连接有:第二三通管件52、第二阀门22、第六三通管件56、第一输送装置3、第八三通管件58、第三阀门27、第三三通管件53。On the first liquid pipeline 92, the pipeline leading from the bottom of the liquid storage tank 1 is connected with 52 second three-way pipe fittings, and a sixth three-way pipe fitting 56 and an eighty-third way pipe fitting are respectively provided on both sides of the first conveying device 3. Through pipe 58; the pipeline leading from the bottom of the penetration deacidification tank 2 is connected with a 53 third three-way pipe, which is connected with the third valve 27. The first liquid pipeline 92 (from the liquid storage tank to the deacidification treatment tank) is sequentially connected with: the second three-way pipe 52, the second valve 22, the sixth three-way pipe 56, the first conveying device 3, and the eighth The three-way pipe 58, the third valve 27, and the third three-way pipe 53.
第二液体管路94与第一液体管路92共同使用贯通到储液罐1内部的管路段和贯通到脱酸处理罐2内部的管路段,第二液体管路94(从储液罐至脱酸处理罐的方向)依次连接有:第六阀门26、第八三通管件58、第一输送装置3、第六三通管件56、第七阀门23、第一三通管件51、第三三通管件53。The second liquid pipeline 94 and the first liquid pipeline 92 share a pipeline section that penetrates into the liquid storage tank 1 and a pipeline section that penetrates into the deacidification treatment tank 2. The second liquid pipeline 94 (from the liquid storage tank to The direction of the deacidification tank) are connected in sequence: the sixth valve 26, the eighth three-way pipe 58, the first conveying device 3, the sixth three-way pipe 56, the seventh valve 23, the first three-way pipe 51, and the third Three-way pipe 53.
脱酸处理罐2的一侧分别安装有第一液体循环管路93;第二液体循环管路95;另一侧分别安装有第三液体循环管路96和第四液体循环管路97:其中,第一液体循环管路93一端与第一三通管件51连接另一端在背离脱酸处理罐2底端处插入脱酸处理罐2,其管路端口上设置有喷射装置。第一液体循环管路93设置有第四阀门24、第二输送装置4;第四阀门24与第一三通管件51连接,第二输送装置4与第四阀门24连接。One side of the deacidification treatment tank 2 is equipped with a first liquid circulation pipe 93; a second liquid circulation pipe 95; on the other side, a third liquid circulation pipe 96 and a fourth liquid circulation pipe 97 are respectively installed: One end of the first liquid circulation pipeline 93 is connected with the first three-way pipe 51 and the other end is inserted into the deacidification treatment tank 2 away from the bottom end of the deacidification treatment tank 2, and the pipe port is provided with a spray device. The first liquid circulation pipeline 93 is provided with a fourth valve 24 and a second conveying device 4; the fourth valve 24 is connected to the first three-way pipe 51, and the second conveying device 4 is connected to the fourth valve 24.
第二液体循环管路95与第一液体循环管路93通过第四三通管件54相连接,所述的第二液体循环管路95在背离脱酸处理罐2底端处插入脱酸处理罐2,其管路端口上设置有喷射装置,第四三通管件54与第二液体循环管路95的喷射装置之间的第二液体循环管路95上安装有第八阀门28。The second liquid circulation pipeline 95 and the first liquid circulation pipeline 93 are connected by a fourth three-way pipe 54. The second liquid circulation pipeline 95 is inserted into the deacidification treatment tank at the bottom end away from the deacidification treatment tank 2. 2. An injection device is provided on the pipeline port, and an eighth valve 28 is installed on the second liquid circulation pipeline 95 between the fourth three-way pipe 54 and the injection device of the second liquid circulation pipeline 95.
第四三通管件54与第一液体循环管路93的喷射装置之间的第一液体循环管路93上安装有第五阀门25。A fifth valve 25 is installed on the first liquid circulation pipe 93 between the fourth three-way pipe 54 and the spray device of the first liquid circulation pipe 93.
第三液体循环管路96通过第七三通管件57与第一液体循环管路93连接。第四液体循环管路97通过第五三通管件55与第三液体循环管路96连接。第三液体循环管路96和第四液体循环管路97在背离脱酸处理罐2底端分别插入脱酸处理罐2,其管路端口上均设置有喷射装置,第三液体循环管路96与第四液体循环管路97在第五三通管件55和喷射装置之间,分别安装有第九阀门29和第十 阀门30。The third liquid circulation pipeline 96 is connected to the first liquid circulation pipeline 93 through a seventh three-way pipe 57. The fourth liquid circulation pipeline 97 is connected to the third liquid circulation pipeline 96 through the fifth three-way pipe 55. The third liquid circulation pipe 96 and the fourth liquid circulation pipe 97 are respectively inserted into the deacidification treatment tank 2 at the bottom end away from the deacidification treatment tank 2, and the pipe ports are equipped with spray devices. The third liquid circulation pipe 96 A ninth valve 29 and a tenth valve 30 are installed between the fifth three-way pipe 55 and the spray device with the fourth liquid circulation pipeline 97, respectively.
脱酸处理罐2顶部设置有盖体,书籍夹持装置7的连接部件穿过脱酸处理罐2的盖体与盖体上的驱动电机8的转轴连接。The top of the deacidification treatment tank 2 is provided with a cover, and the connecting part of the book clamping device 7 passes through the cover of the deacidification treatment tank 2 and is connected to the rotating shaft of the driving motor 8 on the cover.
进一步地,储液罐1顶部设置有盖体,第一气体冷凝管路83一端穿过盖体其端口位置设置有第一气压传感器71,另一端与冷凝回收器11连接,第一气体冷凝管路83上设置有第一单向气阀81,第一气压传感器71悬于储液罐1的液面之上,用于测量储液罐1内部气压。冷凝液体回流管路85一端与冷凝回收器11连接,另一端穿过储液罐1的盖体,插入罐中,冷凝液体回流管路85上设置有第十一阀门31。Further, a cover is provided on the top of the liquid storage tank 1, one end of the first gas condensing pipe 83 passes through the cover and a first air pressure sensor 71 is provided at the port position, and the other end is connected to the condensate recovery device 11. The first gas condensing pipe A first one-way air valve 81 is provided on the path 83, and the first air pressure sensor 71 is suspended above the liquid level of the liquid storage tank 1 for measuring the internal air pressure of the liquid storage tank 1. One end of the condensed liquid return line 85 is connected to the condensate recovery device 11, and the other end passes through the cover of the liquid storage tank 1 and is inserted into the tank. The condensed liquid return line 85 is provided with an eleventh valve 31.
进一步地,脱酸处理罐2顶部设置有盖体,驱动电机8与书籍夹持装置7的连接部件位于脱酸处理罐2内的上端部安装有第二气压传感器74,第二气压传感器74悬于脱酸处理罐2的液面之上用于测量脱酸处理罐2的内部气压;第二气体冷凝管路84一端穿过脱酸处理罐2的盖体,另一端与抽气泵10连接,第二气体冷凝管路84的外部路上设置有第二单向气阀82;抽气泵10通过管路与冷凝回收器11连接。Further, a cover is provided on the top of the deacidification treatment tank 2, and the connecting part of the drive motor 8 and the book holding device 7 is located at the upper end of the deacidification treatment tank 2 is installed with a second air pressure sensor 74, the second air pressure sensor 74 is suspended It is used to measure the internal air pressure of the deacidification treatment tank 2 above the liquid level of the deacidification treatment tank 2; one end of the second gas condensing pipe 84 passes through the cover of the deacidification treatment tank 2, and the other end is connected to the suction pump 10, A second one-way gas valve 82 is provided on the outer path of the second gas condensing pipeline 84; the suction pump 10 is connected to the condensate collector 11 through the pipeline.
进一步地,第一浮标液位传感器72一端穿过储液罐1的盖体,其探头置于罐中,另一端位于储液罐1的盖体外。Further, one end of the first buoy liquid level sensor 72 passes through the cover of the liquid storage tank 1, the probe of which is placed in the tank, and the other end is located outside the cover of the liquid storage tank 1.
进一步地,浓度传感器73的一端穿过储液罐1的盖体,其探头置于罐中,探头位置略高于储液罐1底部;另一端位于储液罐1的盖体外。Further, one end of the concentration sensor 73 passes through the cover of the liquid storage tank 1, and its probe is placed in the tank, and the probe position is slightly higher than the bottom of the liquid storage tank 1; the other end is located outside the cover of the liquid storage tank 1.
进一步地,自动投料机设置9在储液罐1的盖体上,其输送管线穿过储液罐1的盖体,插入罐中用于进行投送碱性物质颗粒。Further, the automatic feeder 9 is arranged on the cover of the liquid storage tank 1, and its conveying pipeline passes through the cover of the liquid storage tank 1 and is inserted into the tank for feeding alkaline particles.
进一步地,第二浮标液位传感器75一端穿过脱酸处理罐2的盖体,其探头位于脱酸处理罐2的内部。Furthermore, one end of the second buoy liquid level sensor 75 passes through the cover of the deacidification tank 2, and its probe is located inside the deacidification tank 2.
进一步地,第二气体管路98的一端穿过脱酸处理罐2的盖体,第二气体管路98的盖体外部的管路上设置有第十二阀门32。Further, one end of the second gas pipeline 98 passes through the cover of the deacidification treatment tank 2, and the pipeline outside the cover of the second gas pipeline 98 is provided with a twelfth valve 32.
进一步地,脱酸处理罐2的内壁上设置有第一高度探测器76和第二高度探测器77,第一高度探测器76的高度高于书籍夹持装置7的高度约5cm,第二高度探测器77高于第一高度探测器76约15cm。Further, a first height detector 76 and a second height detector 77 are provided on the inner wall of the deacidification treatment tank 2. The height of the first height detector 76 is higher than the height of the book holding device 7 by about 5 cm, and the second height The detector 77 is about 15 cm higher than the first height detector 76.
进一步地,在储液罐1中设置有搅拌装置16。Furthermore, a stirring device 16 is provided in the liquid storage tank 1.
进一步地,所述所述第一输送装置3、第二输送装置4为只能正向传输的离 心泵,或既能正向传输也能逆向传输的蠕动泵。Further, the first delivery device 3 and the second delivery device 4 are centrifugal pumps that can only be forwardly delivered, or peristaltic pumps that can deliver both forward and reverse.
进一步地,所述喷射装置为喷枪或喷嘴。Further, the spraying device is a spray gun or a nozzle.
进一步地,所述驱动电机8为步进电机或伺服电机。Further, the driving motor 8 is a stepping motor or a servo motor.
进一步地,所述喷射装置为喷枪或喷嘴。Further, the spraying device is a spray gun or a nozzle.
一种大型图书脱酸设备控制系统,包括智能控制台以及上述任一项所述的设备,其中所有阀门、第一单向气阀81、第二单向气阀82、第一输送装置3、第二输送装置4、抽气泵10、冷凝回收器11、自动投料机9、驱动电机8、所有传感器和高度探测器均与智能控制台连接,受智能控制台控制。A large-scale book deacidification equipment control system, including an intelligent console and the equipment described in any one of the above, wherein all the valves, the first one-way air valve 81, the second one-way air valve 82, the first conveying device 3, The second conveying device 4, the suction pump 10, the condensate recovery device 11, the automatic feeder 9, the driving motor 8, all sensors and height detectors are connected to the intelligent console and controlled by the intelligent console.
进一步地,在进行书籍的脱酸工作之前,智能控制台将关闭所有阀门,通过第一浮标液位传感器72开始检测储液罐1中的液位,低于预设液位时开启第十三阀门33进行补液,然后浓度传感器73开始检测储液罐1中的浓度,低于预设浓度时,自动投料机9向储液罐1中加入碱性物质颗粒,最后第一气压传感器71开始检测储液罐1中的气压,当气压稳定保持在预设范围时,便可进行书籍的脱酸处理。Further, before the deacidification work of books, the smart console will close all valves, start to detect the liquid level in the liquid storage tank 1 through the first buoy liquid level sensor 72, and open the thirteenth when it is lower than the preset liquid level. The valve 33 performs rehydration, and then the concentration sensor 73 starts to detect the concentration in the liquid storage tank 1. When the concentration is lower than the preset concentration, the automatic feeder 9 adds alkaline substance particles to the liquid storage tank 1, and finally the first air pressure sensor 71 starts to detect The air pressure in the liquid storage tank 1 can be deacidified for books when the air pressure is stably maintained in the preset range.
进一步地,在进行书籍的脱酸工作时,首先通过先将待处理书籍通过书籍夹持装置7安放在脱酸处理罐2中,并关闭脱酸处理罐2盖体,然后通过第一高度探测器76、第二高度探测器77判断书籍的高度,再进行液体传输,具体过程是:再依次打开第一阀门21、第二阀门22、第一输送装置3、第三阀门27、第六阀门26和第七阀门23,则脱酸液体从储液罐1经第一液体管路92和第二液体管路94流向脱酸处理罐2中;由第二浮标液位传感器75测量脱酸处理罐2的液位高度,当达到所需液位高度时;脱酸处理罐2中的书籍开始进行脱酸处理时,先依次关闭第二阀门22和第六阀门26,再依次开启第十阀门30、第九阀门29、第四阀门24、第二输送装置4、第五阀门25和第八阀门28,则脱酸液体通过第一液体循环管路93、第二液体循环管路95、第三液体循环管路96和第四液体循环管路97实现了在脱酸处理罐2中的循环,并分别通过第一液体循环管路93、第二液体循环管路95、第三液体循环管路96和第四液体循环管路97的喷射装置,实现了脱酸液向书籍内部的定向扩散,脱酸处理时,驱动电机8带动书籍夹持装置7作旋转提拉往复运动,以提高书籍脱酸处理的均匀性。Further, when performing deacidification of books, first place the book to be processed in the deacidification treatment tank 2 through the book holding device 7 and close the cover of the deacidification treatment tank 2, and then pass the first height detection The device 76 and the second height detector 77 determine the height of the book, and then carry out liquid transfer. The specific process is: then open the first valve 21, the second valve 22, the first conveying device 3, the third valve 27, and the sixth valve in sequence. 26 and the seventh valve 23, the deacidification liquid flows from the liquid storage tank 1 to the deacidification treatment tank 2 via the first liquid pipeline 92 and the second liquid pipeline 94; the deacidification treatment is measured by the second float level sensor 75 The liquid level of tank 2, when the required liquid level is reached; when the books in the deacidification treatment tank 2 begin to undergo deacidification treatment, first close the second valve 22 and the sixth valve 26 in turn, and then open the tenth valve in turn 30. The ninth valve 29, the fourth valve 24, the second conveying device 4, the fifth valve 25 and the eighth valve 28, the deacidified liquid passes through the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, and the The three-liquid circulation pipeline 96 and the fourth liquid circulation pipeline 97 realize the circulation in the deacidification treatment tank 2, and respectively pass through the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, and the third liquid circulation pipeline. The spraying device of the road 96 and the fourth liquid circulation pipeline 97 realizes the directional diffusion of the deacidification liquid into the book. During the deacidification treatment, the driving motor 8 drives the book clamping device 7 to rotate and pull the reciprocating movement to improve the book Uniformity of deacidification treatment.
进一步地,脱酸处理过程中:当第一气压传感器71测得储液罐1中的气压大于预设值时,打开第一单向气阀81经第一气体冷凝管路83到达冷凝回收器11待冷却凝结成液体后经过过冷凝液体回流管路85,回流到储液罐1中。Further, during the deacidification process: when the first air pressure sensor 71 detects that the air pressure in the liquid storage tank 1 is greater than the preset value, the first one-way gas valve 81 is opened and the first gas condensation pipe 83 reaches the condensation recovery device 11 After being cooled and condensed into liquid, it passes through the condensed liquid return line 85 and returns to the liquid storage tank 1.
进一步地,待书籍脱酸处理结束时,先依次关闭第八阀门28、第五阀门25、第二输送装置4、第四阀门24、第九阀门29和第十阀门30,再依次开启第二阀门22和第六阀门26,则脱酸液从脱酸处理罐2中流向储液罐1。第二浮标液位传感器75所检测到脱酸处理罐2的液位处于低液位时,系统首先关闭所有的阀门;然后开启第二单向阀82,启动抽气泵10,将脱酸处理罐2中的气体通过第二气体冷凝管路84抽出后经过冷凝回收器11将抽出的气体冷却凝结成液体。当脱酸处理罐2中的第二气压传感器74检测到脱酸处理罐2中的气压低于16K Pa时,那么系统关闭第二单向阀82,然后开启第十二阀门32,运行10min后,再次测量脱酸处理罐2中的气压,当气压处于正常范围并保持稳定后,则系统打开脱酸处理罐2,然后启动第十一阀门31,将冷却凝结的液体,再通过冷凝液体回流管路85,回流到储液罐1中。系统打开脱酸处理罐2时,便可取出已脱酸的书籍。最后,智能控制系统关闭所有阀门,然后系统自动关机。Further, when the book deacidification process is over, the eighth valve 28, the fifth valve 25, the second conveying device 4, the fourth valve 24, the ninth valve 29 and the tenth valve 30 are closed in sequence, and then the second valve is opened in sequence. Valve 22 and the sixth valve 26, the deacidification liquid flows from the deacidification treatment tank 2 to the liquid storage tank 1. When the second buoy liquid level sensor 75 detects that the liquid level of the deacidification tank 2 is at a low level, the system first closes all the valves; then opens the second one-way valve 82, starts the air pump 10, and turns the deacidification tank The gas in 2 is extracted through the second gas condensing pipe 84 and then passed through the condensation recovery device 11 to cool and condense the extracted gas into a liquid. When the second air pressure sensor 74 in the deacidification treatment tank 2 detects that the air pressure in the deacidification treatment tank 2 is lower than 16K Pa, the system closes the second one-way valve 82 and then opens the twelfth valve 32. After running for 10 minutes , Measure the air pressure in the deacidification tank 2 again. When the air pressure is in the normal range and remains stable, the system opens the deacidification tank 2 and then starts the eleventh valve 31 to cool the condensed liquid and return it through the condensed liquid The pipeline 85 returns to the liquid storage tank 1. When the system opens the deacidification tank 2, the deacidified books can be taken out. Finally, the intelligent control system closes all valves, and then the system automatically shuts down.
有益效果Beneficial effect
本发明通过脱酸处理罐和储液罐之间的贯通两者的气体管路,有助于脱酸液在储液罐和脱酸处理罐之间的转移,并杜绝了因只通过泵进行脱酸液的传输而造成的某个罐体的气压过大或过低而引发的安全隐患;通过液体管路的优化布局,并通过在管路上合理添加阀门和泵体,提高了设备使用的稳定性,并便于维护。本申请提供的纸张、图书脱酸方法,稳定性高、安全性好、自动化程度和处理效率高,尤其适用于大批量、长周期的图书脱酸处理。The invention facilitates the transfer of the deacidification liquid between the deacidification treatment tank and the deacidification treatment tank through the gas pipeline between the deacidification treatment tank and the liquid storage tank, and eliminates the need for only pumping A safety hazard caused by the transmission of deacidified liquid due to excessive or low air pressure of a certain tank; through the optimization of the liquid pipeline layout, and the reasonable addition of valves and pumps to the pipeline, the use of equipment is improved Stability and easy maintenance. The paper and book deacidification method provided by this application has high stability, good safety, high degree of automation and high processing efficiency, and is especially suitable for the deacidification treatment of books in large quantities and long periods.
附图说明Description of the drawings
下面结合附图对本发明的作进一步说明。The present invention will be further described below in conjunction with the drawings.
图1是本发明脱酸处理设备结构示意图。Figure 1 is a schematic diagram of the structure of the deacidification treatment equipment of the present invention.
1-储液罐;2-脱酸处理罐;3-第一输送装置;4-第二输送装置;1- liquid storage tank; 2- deacidification treatment tank; 3- first conveying device; 4- second conveying device;
7-书籍夹持装置;8-步进电机;9-自动投料机;10-抽气泵;7-Book holding device; 8-Step motor; 9-Automatic feeder; 10-Air pump;
11-冷凝回收器;16-搅拌装置;11-Condensation recovery device; 16-Stirring device;
21-第一阀门;22-第二阀门;23-第七阀门;24-第四阀门;21-The first valve; 22-The second valve; 23-The seventh valve; 24-The fourth valve;
25-第五阀门;26-第六阀门;27-第三阀门;28-第八阀门;25-The fifth valve; 26-The sixth valve; 27-The third valve; 28-The eighth valve;
29-第九阀门;30-第十阀门;31-第十一阀门;32-第十二阀门;29-Ninth valve; 30-Tenth valve; 31-Eleventh valve; 32-Twelfth valve;
33-第十三阀门;33-The thirteenth valve;
51-第一三通管件;52-第二三通管件;53-第三三通管件;51-The first three-way pipe fitting; 52-The second three-way pipe fitting; 53-The third three-way pipe fitting;
54-第四三通管件;55-第五三通管件;56-第六三通管件;54-The fourth three-way pipe fitting; 55-The fifth three-way pipe fitting; 56-The sixth three-way pipe fitting;
57-第七三通管件;58-第八三通管件;57-The seventh three-way pipe fitting; 58-The eighth three-way pipe fitting;
71-第一气压传感器;72-第一浮标液位传感器;73-浓度传感器;71-The first air pressure sensor; 72-The first buoy liquid level sensor; 73-The concentration sensor;
74-第二气压传感器;75-第二浮标液位传感器;74-The second air pressure sensor; 75-The second buoy liquid level sensor;
76-第一高度探测器;77-第二高度探测器;76-first height detector; 77-second height detector;
81-第一单向气阀;82-第二单向气阀;81-The first one-way air valve; 82-The second one-way air valve;
83-第一气体冷凝管路;84-第二气体冷凝管路;83-The first gas condensation pipeline; 84-The second gas condensation pipeline;
85-冷凝液体回流管路;85- Condensed liquid return line;
91-第一气体管路;92-第一液体管路;93-第一液体循环管路;91-The first gas pipeline; 92-The first liquid pipeline; 93-The first liquid circulation pipeline;
94-第二液体管路;95-第二液体循环管路;96-第三液体循环管路;97第四液体循环管路;98-第二气体管路;99-补液管路。94-second liquid pipeline; 95-second liquid circulation pipeline; 96-third liquid circulation pipeline; 97 fourth liquid circulation pipeline; 98-second gas pipeline; 99-refill pipeline.
具体实施方式detailed description
一种大型图书脱酸设备包括:储液罐1、脱酸处理罐2、第一输送装置3、第二输送装置4、书籍夹持装置7、驱动电机8、自动投料机9、抽气泵10、冷凝回收器11,第一高度探测器76、第二高度探测器77、第一气压传感器71、第一浮标液位传感器72、浓度传感器73、第二气压传感器74、第二浮标液位传感器75,其中:A large-scale book deacidification equipment includes: a liquid storage tank 1, a deacidification treatment tank 2, a first conveying device 3, a second conveying device 4, a book holding device 7, a driving motor 8, an automatic feeder 9, and an air pump 10 , Condensation collector 11, first height detector 76, second height detector 77, first air pressure sensor 71, first buoy liquid level sensor 72, concentration sensor 73, second air pressure sensor 74, second buoy liquid level sensor 75, of which:
储液罐1和脱酸处理罐2的底端放置在同一水平面。储液罐1和脱酸处理罐2的上部通过第一气体管路91连接,其管路上设置有第一阀门21。储液罐1的另一侧上部设置有补液管路99,第十三阀门33设置于补液管路99上。The bottom ends of the liquid storage tank 1 and the deacidification treatment tank 2 are placed on the same horizontal plane. The upper part of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first gas pipeline 91, and the pipeline is provided with a first valve 21. An upper part of the other side of the liquid storage tank 1 is provided with a liquid supplement pipe 99, and the thirteenth valve 33 is arranged on the liquid supplement pipe 99.
储液罐1和脱酸处理罐2的底部通过第一液体管路92连接,第一输送装置3设置在第一液体管路92的中,第二阀门22和第三阀门27均设置于第一液体管路92上,位于第一输送装置3的两侧。The bottom of the liquid storage tank 1 and the deacidification treatment tank 2 are connected by a first liquid pipeline 92, the first conveying device 3 is arranged in the first liquid pipeline 92, and the second valve 22 and the third valve 27 are both arranged in the first liquid pipeline 92. A liquid pipeline 92 is located on both sides of the first conveying device 3.
在第一液体管路92上,从贯穿储液罐1底部引出的管线连接有第二三通管件52,在第一输送装置3的两侧分别设置有第六三通管件56和第八三通管件58;从贯穿脱酸处理罐2底部引出的管线连接有53第三三通管件,其与第三阀门27连接。第一液体管路92(从储液罐至脱酸处理罐的方向)依次连接有:第二三通 管件52、第二阀门22、第六三通管件56、第一输送装置3、第八三通管件58、第三阀门27、第三三通管件53。On the first liquid pipeline 92, the pipeline leading from the bottom of the liquid storage tank 1 is connected with a second three-way pipe 52, and a sixth three-way pipe 56 and an eighth third are respectively provided on both sides of the first conveying device 3. Through pipe 58; the pipeline leading from the bottom of the penetration deacidification tank 2 is connected with a 53 third three-way pipe, which is connected with the third valve 27. The first liquid pipeline 92 (from the liquid storage tank to the deacidification treatment tank) is sequentially connected with: the second three-way pipe 52, the second valve 22, the sixth three-way pipe 56, the first conveying device 3, and the eighth The three-way pipe 58, the third valve 27, and the third three-way pipe 53.
第二液体管路94与第一液体管路92共同使用贯通到储液罐1内部的管路段和贯通到脱酸处理罐2内部的管路段,第二液体管路94(从储液罐至脱酸处理罐的方向)依次连接有:第六阀门26、第八三通管件58、第一输送装置3、第六三通管件56、第七阀门23、第一三通管件51、第三三通管件53。The second liquid pipeline 94 and the first liquid pipeline 92 share a pipeline section that penetrates into the liquid storage tank 1 and a pipeline section that penetrates into the deacidification treatment tank 2. The second liquid pipeline 94 (from the liquid storage tank to The direction of the deacidification tank) are connected in sequence: the sixth valve 26, the eighth three-way pipe 58, the first conveying device 3, the sixth three-way pipe 56, the seventh valve 23, the first three-way pipe 51, and the third Three-way pipe 53.
脱酸处理罐2的一侧分别安装有第一液体循环管路93;第二液体循环管路95;另一侧分别安装有第三液体循环管路96和第四液体循环管路97:其中,第一液体循环管路93一端与第一三通管件51连接另一端在背离脱酸处理罐2底端处插入脱酸处理罐2,其管路端口上设置有喷射装置。第一液体循环管路93设置有第四阀门24、第二输送装置4;第四阀门24与第一三通管件51连接,第二输送装置4与第四阀门24连接。One side of the deacidification treatment tank 2 is equipped with a first liquid circulation pipe 93; a second liquid circulation pipe 95; on the other side, a third liquid circulation pipe 96 and a fourth liquid circulation pipe 97 are respectively installed: One end of the first liquid circulation pipeline 93 is connected with the first three-way pipe 51 and the other end is inserted into the deacidification treatment tank 2 away from the bottom end of the deacidification treatment tank 2, and the pipe port is provided with a spray device. The first liquid circulation pipeline 93 is provided with a fourth valve 24 and a second conveying device 4; the fourth valve 24 is connected to the first three-way pipe 51, and the second conveying device 4 is connected to the fourth valve 24.
第二液体循环管路95与第一液体循环管路93通过第四三通管件54相连接,所述的第二液体循环管路95在背离脱酸处理罐2底端处插入脱酸处理罐2,其管路端口上设置有喷射装置,第四三通管件54与第二液体循环管路95的喷射装置之间的第二液体循环管路95上安装有第八阀门28。The second liquid circulation pipeline 95 and the first liquid circulation pipeline 93 are connected by a fourth three-way pipe 54. The second liquid circulation pipeline 95 is inserted into the deacidification treatment tank at the bottom end away from the deacidification treatment tank 2. 2. An injection device is provided on the pipeline port, and an eighth valve 28 is installed on the second liquid circulation pipeline 95 between the fourth three-way pipe 54 and the injection device of the second liquid circulation pipeline 95.
第四三通管件54与第一液体循环管路93的喷射装置之间的第一液体循环管路93上安装有第五阀门25。A fifth valve 25 is installed on the first liquid circulation pipe 93 between the fourth three-way pipe 54 and the spray device of the first liquid circulation pipe 93.
第三液体循环管路96通过第七三通管件57与第一液体循环管路93连接。第四液体循环管路97通过第五三通管件55与第三液体循环管路96连接。第三液体循环管路96和第四液体循环管路97在背离脱酸处理罐2底端分别插入脱酸处理罐2,其管路端口上均设置有喷射装置,第三液体循环管路96与第四液体循环管路97在第五三通管件55和喷射装置之间,分别安装有第九阀门29和第十阀门30。The third liquid circulation pipeline 96 is connected to the first liquid circulation pipeline 93 through a seventh three-way pipe 57. The fourth liquid circulation pipeline 97 is connected to the third liquid circulation pipeline 96 through the fifth three-way pipe 55. The third liquid circulation pipe 96 and the fourth liquid circulation pipe 97 are respectively inserted into the deacidification treatment tank 2 at the bottom end away from the deacidification treatment tank 2, and the pipe ports are equipped with spray devices. The third liquid circulation pipe 96 A ninth valve 29 and a tenth valve 30 are installed between the fifth three-way pipe 55 and the spray device with the fourth liquid circulation pipeline 97, respectively.
所述第一输送装置3、第二输送装置4既可以是只能正向传输的离心泵,也可以是既能正向传输也能逆向传输的蠕动泵。The first conveying device 3 and the second conveying device 4 may be either a centrifugal pump that can only be forwardly conveyed, or a peristaltic pump that can be conveyed in both forward and reverse directions.
脱酸处理罐2的内壁上设置有第一高度探测器76和第二高度探测器77,第一高度探测器76的高度高于书籍夹持装置7的高度约5cm,第二高度探测器77高于第一高度探测器76约15cm。The inner wall of the deacidification tank 2 is provided with a first height detector 76 and a second height detector 77. The height of the first height detector 76 is higher than the height of the book holding device 7 by about 5 cm, and the second height detector 77 It is about 15 cm higher than the first height detector 76.
储液罐1顶部设置有盖体,第一气体冷凝管路83一端穿过盖体其端口位置设置有第一气压传感器71,另一端与冷凝回收器11连接,第一气体冷凝管路83上设置有第一单向气阀81,第一气压传感器71悬于储液罐1的液面之上,用于测量储液罐1内部气压。冷凝液体回流管路85一端与冷凝回收器11连接,另一端穿过储液罐1的盖体,插入罐中,冷凝液体回流管路85上设置有第十一阀门31。The top of the liquid storage tank 1 is provided with a cover. One end of the first gas condensing pipe 83 passes through the cover and a first air pressure sensor 71 is provided at the port position, and the other end is connected to the condensate collector 11, and the first gas condensing pipe 83 is A first one-way air valve 81 is provided, and a first air pressure sensor 71 is suspended above the liquid surface of the liquid storage tank 1 for measuring the internal air pressure of the liquid storage tank 1. One end of the condensed liquid return line 85 is connected to the condensate recovery device 11, and the other end passes through the cover of the liquid storage tank 1 and is inserted into the tank. The condensed liquid return line 85 is provided with an eleventh valve 31.
第一浮标液位传感器72和浓度传感器73的一端均穿过储液罐1的盖体,其探头置于罐中,另一端位于储液罐1的盖体外,浓度传感器73的探头位置略高于储液罐1底部。One end of the first buoy liquid level sensor 72 and the concentration sensor 73 pass through the cover of the liquid storage tank 1, and the probe is placed in the tank, and the other end is located outside the cover of the liquid storage tank 1. The probe position of the concentration sensor 73 is slightly higher At the bottom of the liquid storage tank 1.
自动投料机设置9在储液罐1的盖体上,其输送管线穿过储液罐1的盖体,插入罐中用于进行投送碱性物质颗粒。The automatic feeder 9 is arranged on the cover of the liquid storage tank 1, and its conveying pipeline passes through the cover of the liquid storage tank 1, and is inserted into the tank for feeding alkaline particles.
在储液罐1中设置有搅拌装置16,防止因液体因长期放置而产生沉淀。A stirring device 16 is provided in the liquid storage tank 1 to prevent precipitation of the liquid due to long-term storage.
脱酸处理罐2顶部设置有盖体,第二浮标液位传感器75和第二气体管路98的一端穿过脱酸处理罐2的盖体,第二浮标液位传感器75的探头位于脱酸处理罐2的内部;第二气体管路98的盖体外部的管路上设置有第十二阀门32。书籍夹持装置7的连接部件穿过脱酸处理罐2的盖体与盖体上的驱动电机8的转轴连接。驱动电机8与书籍夹持装置7的连接部件的位于脱酸处理罐2内的上端部安装有第二气压传感器74,第二气压传感器74悬于脱酸处理罐2的液面之上用于测量脱酸处理罐2的内部气压;第二气体冷凝管路84一端穿过脱酸处理罐2的盖体,另一端与抽气泵10连接,第二气体冷凝管路84的外部路上设置有第二单向气阀82;抽气泵10通过管路与冷凝回收器11连接。A cover is provided on the top of the deacidification treatment tank 2, and one end of the second buoy liquid level sensor 75 and the second gas pipeline 98 passes through the cover of the deacidification treatment tank 2, and the probe of the second buoy liquid level sensor 75 is located in the deacidification treatment tank 2. Inside the processing tank 2; a twelfth valve 32 is provided on the pipeline outside the cover of the second gas pipeline 98. The connecting part of the book holding device 7 passes through the cover of the deacidification tank 2 and is connected to the rotating shaft of the driving motor 8 on the cover. The upper end of the connecting part of the drive motor 8 and the book holding device 7 in the deacidification tank 2 is equipped with a second air pressure sensor 74, which is suspended above the liquid level of the deacidification tank 2 for Measure the internal air pressure of the deacidification treatment tank 2; one end of the second gas condensing pipe 84 passes through the cover of the deacidification treatment tank 2, and the other end is connected with the air pump 10, and the second gas condensing pipe 84 is provided with a first Two one-way air valves 82; the air pump 10 is connected to the condensate recovery device 11 through a pipeline.
所述第一输送装置3、第二输送装置4为只能正向传输的离心泵,或既能正向传输也能逆向传输的蠕动泵。The first conveying device 3 and the second conveying device 4 are centrifugal pumps that can only transmit forward, or peristaltic pumps that can transmit both forward and reverse.
所述喷射装置为喷枪或喷嘴。The spraying device is a spray gun or a nozzle.
所述驱动电机8为步进电机或伺服电机。The driving motor 8 is a stepping motor or a servo motor.
所有阀门、第一单向气阀81、第二单向气阀82、第一输送装置3、第二输送装置4、抽气泵10、冷凝回收器11、自动投料机9、驱动电机8、所有传感器和高度探测器均与智能控制台连接,受智能控制台控制。All valves, the first one-way air valve 81, the second one-way air valve 82, the first conveying device 3, the second conveying device 4, the suction pump 10, the condensation recovery device 11, the automatic feeder 9, the drive motor 8, all Both the sensor and the height detector are connected to and controlled by the smart console.
(其中所有阀门指:第一阀门21;第二阀门22;第三阀门27;第四阀门24;第五阀门25;第六阀门26;第七阀门23;第八阀门28;第九阀门29;第十阀门30;第十一阀门31;第十二阀门32;第十三阀门33。(All valves refer to: first valve 21; second valve 22; third valve 27; fourth valve 24; fifth valve 25; sixth valve 26; seventh valve 23; eighth valve 28; ninth valve 29 ; The tenth valve 30; the eleventh valve 31; the twelfth valve 32; the thirteenth valve 33.
所有传感器和高度探测器指:第一气压传感器71;第一浮标液位传感器72;浓度传感器73;第二气压传感器74;第二浮标液位传感器75;All sensors and height detectors refer to: the first air pressure sensor 71; the first buoy liquid level sensor 72; the concentration sensor 73; the second air pressure sensor 74; the second buoy liquid level sensor 75;
第一高度探测器76;第二高度探测器77。)The first height detector 76; the second height detector 77. )
在进行书籍的脱酸工作之前,智能控制台将关闭所有阀门,通过第一浮标液位传感器72开始检测储液罐1中的液位,低于预设液位时开启第十三阀门33进行补液,然后浓度传感器73开始检测储液罐1中的浓度,低于预设浓度时,自动投料机9向储液罐1中加入碱性物质颗粒,最后第一气压传感器71开始检测储液罐1中的气压,当气压稳定保持在预设范围时,便可进行书籍的脱酸处理。Before the deacidification of books, the smart console will close all valves, and start to detect the liquid level in the liquid storage tank 1 through the first buoy liquid level sensor 72, and open the thirteenth valve 33 when it is lower than the preset liquid level. Then the concentration sensor 73 starts to detect the concentration in the liquid storage tank 1. When the concentration is lower than the preset concentration, the automatic feeder 9 adds alkaline substance particles to the liquid storage tank 1, and finally the first air pressure sensor 71 starts to detect the liquid storage tank The air pressure in 1, when the air pressure is stably maintained in the preset range, the deacidification of books can be performed.
在进行书籍的脱酸工作时,首先通过先将待处理书籍通过书籍夹持装置7安放在脱酸处理罐2中,并关闭脱酸处理罐2盖体,然后通过第一高度探测器76、第二高度探测器77判断书籍的高度,再进行液体传输,具体过程是:再依次打开第一阀门21、第二阀门22、第一输送装置3、第三阀门27,则脱酸液体从储液罐1经第一液体管路92流向脱酸处理罐2中;由第二浮标液位传感器75测量脱酸处理罐2的液位高度,当达到所需液位高度时;脱酸处理罐2中的书籍开始进行脱酸处理时,先依次关闭第二阀门22、第一输送装置3和第三阀门27,再依次开启第四阀门24、第二输送装置4、第八阀门28、第九阀门29、第五阀门25和第十阀门30,则脱酸液体通过第一液体循环管路93、第二液体循环管路95、第三液体循环管路96和第四液体循环管路97实现了在脱酸处理罐2中的循环,并分别通过第一液体循环管路93、第二液体循环管路95、第三液体循环管路96和第四液体循环管路97的喷射装置,实现了脱酸液向书籍内部的定向扩散,脱酸处理时,驱动电机8带动书籍夹持装置7作旋转提拉往复运动,以提高书籍脱酸处理的均匀性。In the deacidification work of books, the book to be processed is first placed in the deacidification treatment tank 2 through the book holding device 7, and the cover of the deacidification treatment tank 2 is closed, and then passes through the first height detector 76, The second height detector 77 judges the height of the book, and then performs liquid transfer. The specific process is: then open the first valve 21, the second valve 22, the first conveying device 3, and the third valve 27 in turn, and the deacidified liquid will be removed from the storage. The liquid tank 1 flows into the deacidification treatment tank 2 through the first liquid pipeline 92; the second buoy liquid level sensor 75 measures the liquid level height of the deacidification treatment tank 2, when the required liquid level height is reached; the deacidification treatment tank When the books in 2 are deacidified, first close the second valve 22, the first conveying device 3 and the third valve 27 in sequence, and then open the fourth valve 24, the second conveying device 4, the eighth valve 28, and the third valve in sequence. 9 valve 29, fifth valve 25 and tenth valve 30, the deacidified liquid passes through the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, the third liquid circulation pipeline 96 and the fourth liquid circulation pipeline 97 Realize the circulation in the deacidification treatment tank 2, and respectively pass through the spraying device of the first liquid circulation pipeline 93, the second liquid circulation pipeline 95, the third liquid circulation pipeline 96 and the fourth liquid circulation pipeline 97, The directional diffusion of the deacidification liquid into the book is realized. During the deacidification treatment, the drive motor 8 drives the book clamping device 7 to rotate and pull back and forth to improve the uniformity of the book deacidification treatment.
待书籍脱酸处理结束时,系统先依次关闭第四阀门24、第八阀门28,第九阀门29,第五阀门25、第十阀门30、第二输送装置4,然后依次开启第七阀门23,第一输送装置3,第六阀门26,则脱酸液从脱酸处理罐2中流向储液罐1。第二浮标液位传感器75所检测到脱酸处理罐2的液位处于低液位时,系统首先关闭所有的阀门;然后开启第二单向阀82,启动抽气泵10,将脱酸处理罐2中的气体通过第二气体冷凝管路84抽出后经过冷凝回收器11将抽出的气体冷却凝结成液体。当脱酸处理罐2中的第二气压传感器74检测到脱酸处理罐2中的气压低于16KPa时,那么系统关闭第二单向阀82,然后开启第十二阀门32,运行10min 后,再次测量脱酸处理罐2中的气压,当气压处于正常范围并保持稳定后,则系统打开脱酸处理罐2,然后启动第十一阀门31,将冷却凝结的液体,再通过冷凝液体回流管路85,回流到储液罐1中。系统打开脱酸处理罐2时,便可取出已脱酸的书籍。When the book deacidification process is over, the system first closes the fourth valve 24, the eighth valve 28, the ninth valve 29, the fifth valve 25, the tenth valve 30, and the second conveying device 4 in sequence, and then opens the seventh valve 23 in sequence , The first conveying device 3, the sixth valve 26, the deacidification liquid flows from the deacidification treatment tank 2 to the liquid storage tank 1. When the second buoy liquid level sensor 75 detects that the liquid level of the deacidification tank 2 is at a low level, the system first closes all the valves; then opens the second one-way valve 82, starts the air pump 10, and turns the deacidification tank The gas in 2 is extracted through the second gas condensing pipe 84 and then passed through the condensation recovery device 11 to cool and condense the extracted gas into a liquid. When the second air pressure sensor 74 in the deacidification treatment tank 2 detects that the air pressure in the deacidification treatment tank 2 is lower than 16KPa, the system closes the second one-way valve 82 and then opens the twelfth valve 32. After running for 10 minutes, Measure the air pressure in the deacidification treatment tank 2 again. When the air pressure is in the normal range and remains stable, the system opens the deacidification treatment tank 2 and then activates the eleventh valve 31 to cool the condensed liquid and pass the condensed liquid return pipe Road 85, return to the liquid storage tank 1. When the system opens the deacidification tank 2, the deacidified books can be taken out.
脱酸处理过程中:当第一气压传感器71测得储液罐1中的气压大于预设值时,打开第一单向气阀81经第一气体冷凝管路83到达冷凝回收器11待冷却凝结成液体后经过过冷凝液体回流管路85,回流到储液罐1中。During the deacidification process: when the first air pressure sensor 71 detects that the air pressure in the liquid storage tank 1 is greater than the preset value, the first one-way air valve 81 is opened, and the first gas condensing pipe 83 reaches the condensate recovery vessel 11 for cooling. After being condensed into a liquid, it passes through the condensed liquid return line 85 and returns to the liquid storage tank 1.
最后,智能控制系统关闭所有阀门,然后系统自动关机。Finally, the intelligent control system closes all valves, and then the system automatically shuts down.
实验结果说明Explanation of experimental results
采用本专利中的脱酸设备对已经酸化的书籍进行脱酸,并利用Hanna的型号为HI 99171的便携式pH计(电极型号为HI1414D)以及按照《GB/T 24998-2010纸和纸板碱储量的测定》的标准,分别对脱酸前后书籍的pH值、碱保留量进行测量,结果如表-1所示。The deacidification equipment in this patent is used to deacidify books that have been acidified, and Hanna’s model HI 99171 portable pH meter (electrode model HI1414D) and the alkali storage of paper and cardboard in accordance with GB/T 24998-2010 According to the standards of "Determination", the pH value and alkali retention of books before and after deacidification were measured. The results are shown in Table-1.
表1 脱酸书籍pH及碱保留量测定结果Table 1 pH and alkali retention measurement results of deacidified books
Figure PCTCN2019101677-appb-000001
Figure PCTCN2019101677-appb-000001
由上述结果可知,本设备脱酸处理后的书籍,pH值全部高于7,碱保留量均在0.3mol/kg以上。书籍脱酸的效果符合实际的需求。It can be seen from the above results that the pH value of all books after deacidification by this equipment is higher than 7, and the alkali retention is above 0.3mol/kg. The deacidification effect of books meets actual needs.
本发明的不局限于上述实施例所述的具体技术方案,凡采用等同替换形成的技术方案均为本发明要求的保护范围。The present invention is not limited to the specific technical solutions described in the foregoing embodiments, and all technical solutions formed by equivalent replacements fall within the protection scope of the present invention.

Claims (18)

  1. 一种大型图书脱酸设备,其特征在于,包括:储液罐(1)、脱酸处理罐(2)、第一输送装置(3)、第二输送装置(4)、书籍夹持装置(7)、驱动电机(8)其中:A large-scale book deacidification equipment, which is characterized by comprising: a liquid storage tank (1), a deacidification treatment tank (2), a first conveying device (3), a second conveying device (4), and a book holding device ( 7), drive motor (8) where:
    储液罐(1)和脱酸处理罐(2)的底端放置在同一水平面;储液罐(1)和脱酸处理罐(2)的上部通过第一气体管路(91)连接,其管路上设置有第一阀门(21);储液罐(1)的另一侧上部设置有补液管路(99),第十三阀门(33)设置于补液管路(99)上;The bottom ends of the liquid storage tank (1) and the deacidification treatment tank (2) are placed on the same horizontal plane; the upper part of the liquid storage tank (1) and the deacidification treatment tank (2) is connected by the first gas pipeline (91), which The pipeline is provided with a first valve (21); the upper part of the other side of the liquid storage tank (1) is provided with a supplementary pipeline (99), and the thirteenth valve (33) is arranged on the supplementary pipeline (99);
    储液罐(1)和脱酸处理罐(2)的底部通过第一液体管路(92)连接,第一输送装置(3)设置在第一液体管路(92)的中,第二阀门(22)和第三阀门(27)均设置于第一液体管路(92)上,位于第一输送装置(3)的两侧;The bottom of the liquid storage tank (1) and the deacidification tank (2) are connected by a first liquid pipeline (92), the first conveying device (3) is arranged in the first liquid pipeline (92), and the second valve (22) and the third valve (27) are both arranged on the first liquid pipeline (92), located on both sides of the first conveying device (3);
    在第一液体管路(92)上,从贯穿储液罐(1)底部引出的管线连接有第二三通管件(52),在第一输送装置(3)的两侧分别设置有第六三通管件(56)和第八三通管件(58);从贯穿脱酸处理罐(2)底部引出的管线连接有第三三通管件(53),其与第三阀门(27)连接;第一液体管路(92),从储液罐至脱酸处理罐的方向,依次连接有:第二三通管件()52、第二阀门(22)、第六三通管件(56)、第一输送装置(3)、第八三通管件(58)、第三阀门(27)、第三三通管件(53);On the first liquid pipeline (92), a second three-way pipe (52) is connected to the pipeline leading from the bottom of the penetrating liquid storage tank (1), and a sixth pipe is provided on both sides of the first conveying device (3). The three-way pipe fitting (56) and the eighth three-way pipe fitting (58); the pipeline leading from the bottom of the penetrating deacidification treatment tank (2) is connected with a third three-way pipe fitting (53), which is connected with the third valve (27); The first liquid pipeline (92), in the direction from the liquid storage tank to the deacidification treatment tank, is sequentially connected with: a second three-way pipe () 52, a second valve (22), a sixth three-way pipe (56), The first conveying device (3), the eighth three-way pipe (58), the third valve (27), and the third three-way pipe (53);
    第二液体管路(94)与第一液体管路(92)共同使用贯通到储液罐(1)内部的管路段和贯通到脱酸处理罐(2)内部的管路段,第二液体管路(94),从储液罐至脱酸处理罐的方向,依次连接有:第六阀门(26)、第八三通管件(58)、第一输送装置(3)、第六三通管件(56)、第七阀门(23)、第一三通管件(51)、第三三通管件(53);The second liquid pipeline (94) and the first liquid pipeline (92) share a pipeline section that penetrates into the liquid storage tank (1) and a pipeline section that penetrates into the deacidification treatment tank (2). The second liquid pipeline The road (94), from the liquid storage tank to the deacidification treatment tank, is sequentially connected with: the sixth valve (26), the eighth three-way pipe (58), the first conveying device (3), and the sixth three-way pipe (56), the seventh valve (23), the first three-way pipe fitting (51), and the third three-way pipe fitting (53);
    脱酸处理罐(2)的一侧分别安装有第一液体循环管路(93);第二液体循环管路(95);另一侧分别安装有第三液体循环管路(96)和第四液体循环管路(97):其中,第一液体循环管路(93)一端与第一三通管件(51)连接另一端在背离脱酸处理罐(2)底端处插入脱酸处理罐(2),其管路端口上设置有喷射装置;第一液体循环管路(93)设置有第四阀门(24)、第二输送装置(4);第四阀门(24)与第一三通管件(51)连接,第二输送装置(4)与第四阀门(24)连接;One side of the deacidification tank (2) is installed with the first liquid circulation pipeline (93); the second liquid circulation pipeline (95); the other side is installed with the third liquid circulation pipeline (96) and the second Four-liquid circulation pipeline (97): One end of the first liquid circulation pipeline (93) is connected with the first three-way pipe (51) and the other end is inserted into the deacidification treatment tank at the bottom end away from the deacidification treatment tank (2) (2) The pipe port is provided with a spray device; the first liquid circulation pipe (93) is provided with a fourth valve (24) and a second conveying device (4); the fourth valve (24) and the first three The through pipe (51) is connected, and the second conveying device (4) is connected with the fourth valve (24);
    第二液体循环管路(95)与第一液体循环管路(93)通过第四三通管件(54)相连接,所述的第二液体循环管路(95)在背离脱酸处理罐(2)底端处插入脱酸处理罐(2),其管路端口上设置有喷射装置,第四三通管件(54)与第二液体循环管路(95)的喷射装置之间的第二液体循环管路(95)上安装有第八阀门(28);The second liquid circulation pipeline (95) and the first liquid circulation pipeline (93) are connected by a fourth three-way pipe (54), and the second liquid circulation pipeline (95) is in a direction away from the deacidification treatment tank ( 2) Insert the deacidification treatment tank (2) at the bottom end, the pipe port is provided with a spraying device, the fourth three-way pipe (54) and the second liquid circulation pipe (95) between the spraying device An eighth valve (28) is installed on the liquid circulation pipeline (95);
    第四三通管件(54)与第一液体循环管路(93)的喷射装置之间的第一液体循环 管路(93)上安装有第五阀门(25);A fifth valve (25) is installed on the first liquid circulation pipeline (93) between the fourth three-way pipe (54) and the spray device of the first liquid circulation pipeline (93);
    第三液体循环管路(96)通过第七三通管件(57)与第一液体循环管路(93)连接;第四液体循环管路(97)通过第五三通管件(55)与第三液体循环管路(96)连接;第三液体循环管路(96)和第四液体循环管路(97)在背离脱酸处理罐(2)底端分别插入脱酸处理罐(2),其管路端口上均设置有喷射装置,第三液体循环管路(96)与第四液体循环管路(97)在第五三通管件(55)和喷射装置之间,分别安装有第九阀门(29)和第十阀门(30);The third liquid circulation pipe (96) is connected to the first liquid circulation pipe (93) through the seventh three-way pipe (57); the fourth liquid circulation pipe (97) is connected to the first liquid circulation pipe (93) through the fifth three-way pipe (55) Three liquid circulation pipelines (96) are connected; the third liquid circulation pipeline (96) and the fourth liquid circulation pipeline (97) are respectively inserted into the deacidification treatment tank (2) at the bottom end away from the deacidification treatment tank (2), The pipe ports are equipped with spray devices. The third liquid circulation pipe (96) and the fourth liquid circulation pipe (97) are installed between the fifth three-way pipe (55) and the spray device. Valve (29) and the tenth valve (30);
    脱酸处理罐(2)顶部设置有盖体,书籍夹持装置(7)的连接部件穿过脱酸处理罐(2)的盖体与盖体上的驱动电机(8)的转轴连接。The top of the deacidification tank (2) is provided with a cover, and the connecting part of the book clamping device (7) passes through the cover of the deacidification tank (2) and is connected with the rotating shaft of the driving motor (8) on the cover.
  2. 根据权利要求1所述的一种大型图书脱酸设备,其特征在于:储液罐(1)顶部设置有盖体,第一气体冷凝管路(83)一端穿过盖体其端口位置设置有第一气压传感器(71),另一端与冷凝回收器(11)连接,第一气体冷凝管路(83)上设置有第一单向气阀(81),第一气压传感器(71)悬于储液罐(1)的液面之上,用于测量储液罐(1)内部气压;冷凝液体回流管路(85)一端与冷凝回收器(11)连接,另一端穿过储液罐(1)的盖体,插入罐中,冷凝液体回流管路(85)上设置有第十一阀门(31)。The large-scale book deacidification equipment according to claim 1, characterized in that: the top of the liquid storage tank (1) is provided with a cover, one end of the first gas condensing pipeline (83) passes through the cover, and the port is provided with The first air pressure sensor (71), the other end is connected with the condensation recovery device (11), the first gas condensation pipe (83) is provided with a first one-way air valve (81), and the first air pressure sensor (71) is suspended on Above the liquid level of the liquid storage tank (1), it is used to measure the internal air pressure of the liquid storage tank (1); one end of the condensed liquid return line (85) is connected to the condensate collector (11), and the other end passes through the liquid storage tank ( The cover of 1) is inserted into the tank, and an eleventh valve (31) is provided on the condensed liquid return line (85).
  3. 根据权利要求1所述的一种大型图书脱酸设备,其特征在于:脱酸处理罐(2)顶部设置有盖体,驱动电机(8)与书籍夹持装置(7)的连接部件位于脱酸处理罐(2)内的上端部安装有第二气压传感器(74),第二气压传感器(74)悬于脱酸处理罐(2)的液面之上用于测量脱酸处理罐(2)的内部气压;第二气体冷凝管路(84)一端穿过脱酸处理罐(2)的盖体,另一端与抽气泵(10)连接,第二气体冷凝管路(84)的外部路上设置有第二单向气阀(82);抽气泵(10)通过管路与冷凝回收器(11)连接。A large-scale book deacidification equipment according to claim 1, characterized in that: the top of the deacidification treatment tank (2) is provided with a cover, and the connecting part of the driving motor (8) and the book clamping device (7) is located in the deacidification treatment tank (2). A second air pressure sensor (74) is installed at the upper end of the acid treatment tank (2). The second air pressure sensor (74) is suspended above the liquid level of the acid treatment tank (2) for measuring the deacidification treatment tank (2). ) Internal air pressure; one end of the second gas condensing pipe (84) passes through the cover of the deacidification treatment tank (2), and the other end is connected to the suction pump (10), and the second gas condensing pipe (84) is on the outer road A second one-way air valve (82) is provided; the air suction pump (10) is connected with the condensation recovery device (11) through a pipeline.
  4. 根据权利要求1或2所述的一种大型图书脱酸设备,其特征在于:第一浮标液位传感器(72)一端穿过储液罐(1)的盖体,其探头置于罐中,另一端位于储液罐(1)的盖体外。The deacidification equipment for large books according to claim 1 or 2, characterized in that one end of the first buoy liquid level sensor (72) passes through the lid of the liquid storage tank (1), and the probe is placed in the tank, The other end is located outside the lid of the liquid storage tank (1).
  5. 根据权利要求4所述的一种大型图书脱酸设备,其特征在于:浓度传感器(73)的一端穿过储液罐(1)的盖体,其探头置于罐中,探头位置略高于储液罐(1)底部;另一端位于储液罐(1)的盖体外。The large-scale book deacidification equipment according to claim 4, characterized in that one end of the concentration sensor (73) passes through the cover of the liquid storage tank (1), and the probe is placed in the tank, and the probe position is slightly higher than The bottom of the liquid storage tank (1); the other end is located outside the cover of the liquid storage tank (1).
  6. 根据权利要求5所述的一种大型图书脱酸设备,其特征在于:自动投料机设置(9)在储液罐(1)的盖体上,其输送管线穿过储液罐(1)的盖体,插入罐中用于进行投送碱性物质颗粒。A large-scale book deacidification equipment according to claim 5, characterized in that: the automatic feeding machine (9) is arranged on the cover of the liquid storage tank (1), and its conveying pipeline passes through the liquid storage tank (1). The cover is inserted into the tank for delivering alkaline particles.
  7. 根据权利要求1或3所述的一种大型图书脱酸设备,其特征在于:第二浮标液位传感器(75)一端穿过脱酸处理罐(2)的盖体,其探头位于脱酸处理罐(2)的内部。The deacidification equipment for large books according to claim 1 or 3, characterized in that: one end of the second buoy liquid level sensor (75) passes through the cover of the deacidification tank (2), and its probe is located in the deacidification treatment The inside of the tank (2).
  8. 根据权利要求7所述的一种大型图书脱酸设备,其特征在于:第二气体管路(98)的一端穿过脱酸处理罐(2)的盖体,第二气体管路(98)的盖体外部的管路上设置有第十二阀门(32)。The large-scale book deacidification equipment according to claim 7, characterized in that: one end of the second gas pipeline (98) passes through the cover of the deacidification treatment tank (2), and the second gas pipeline (98) A twelfth valve (32) is provided on the pipeline outside the cover body.
  9. 根据权利要求8所述的一种大型图书脱酸设备,其特征在于:脱酸处理罐(2)的内壁上设置有第一高度探测器(76)和第二高度探测器(77),第一高度探测器(76)的高度高于书籍夹持装置(7)的高度约5cm,第二高度探测器(77)高于第一高度探测器76约15cm。The deacidification equipment for large books according to claim 8, characterized in that: the inner wall of the deacidification treatment tank (2) is provided with a first height detector (76) and a second height detector (77). The height of a height detector (76) is about 5 cm higher than the height of the book holding device (7), and the second height detector (77) is about 15 cm higher than the first height detector 76.
  10. 根据权利要求1所述的一种大型图书脱酸设备,其特征在于:所述储液罐(1)中设置有搅拌装置(16)。A large-scale book deacidification equipment according to claim 1, characterized in that: a stirring device (16) is provided in the liquid storage tank (1).
  11. 根据权利要求1所述的一种大型图书脱酸设备,其特征在于:所述第一输送装置(3)、第二输送装置(4)为只能正向传输的离心泵,或既能正向传输也能逆向传输的蠕动泵。The large-scale book deacidification equipment according to claim 1, characterized in that: the first conveying device (3) and the second conveying device (4) are centrifugal pumps that can only transfer in the forward direction, or both A peristaltic pump that can transfer to the opposite direction.
  12. 根据权利要求1所述的一种大型图书脱酸设备,其特征在于:所述喷射装置为喷枪或喷嘴。A large-scale book deacidification equipment according to claim 1, wherein the spray device is a spray gun or a nozzle.
  13. 根据权利要求1所述的一种大型图书脱酸设备,其特征在于:所述驱动电机(8)为步进电机或伺服电机。The large-scale book deacidification equipment according to claim 1, wherein the driving motor (8) is a stepping motor or a servo motor.
  14. 一种大型图书脱酸设备控制系统,其特征在于:包括智能控制台以及权利要求1~13任一项所述的设备,其中所有阀门、第一单向气阀(81)、第二单向气阀(82)、第一输送装置(3)、第二输送装置(4)、抽气泵(10)、冷凝回收器(11)、自动投料机(9)、驱动电机(8)、所有传感器和高度探测器均与智能控制台连接,受智能控制台控制。A large-scale book deacidification equipment control system, characterized in that it comprises an intelligent console and the equipment according to any one of claims 1 to 13, wherein all valves, the first one-way air valve (81), and the second one-way air valve Air valve (82), first conveying device (3), second conveying device (4), air pump (10), condensate collector (11), automatic feeder (9), drive motor (8), all sensors Both the height detector and the height detector are connected to the smart console and controlled by the smart console.
  15. 根据权利要求14所述的一种大型图书脱酸设备控制系统,其特征在于:在进行书籍的脱酸工作之前,智能控制台将关闭所有阀门,通过第一浮标液位传 感器(72)开始检测储液罐(1)中的液位,低于预设液位时开启第十三阀门(33)进行补液,然后浓度传感器(73)开始检测储液罐(1)中的浓度,低于预设浓度时,自动投料机(9)向储液罐(1)中加入碱性物质颗粒,最后第一气压传感器(71)开始检测储液罐(1)中的气压,当气压稳定保持在预设范围时,便可进行书籍的脱酸处理。The control system of a large-scale book deacidification equipment according to claim 14, characterized in that: before the book deacidification work, the intelligent console will close all the valves and start to detect through the first buoy liquid level sensor (72) When the liquid level in the liquid storage tank (1) is lower than the preset liquid level, the thirteenth valve (33) is opened for refilling, and then the concentration sensor (73) starts to detect the concentration in the liquid storage tank (1). When the concentration is set, the automatic feeder (9) adds alkaline particles to the liquid storage tank (1), and finally the first air pressure sensor (71) starts to detect the air pressure in the liquid storage tank (1). When the range is set, deacidification of books can be performed.
  16. 根据权利要求14所述的一种大型图书脱酸设备控制系统,其特征在于:在进行书籍的脱酸工作时,首先通过先将待处理书籍通过书籍夹持装置(7)安放在脱酸处理罐(2)中,并关闭脱酸处理罐(2)盖体,然后通过第一高度探测器(76)、第二高度探测器(77)判断书籍的高度,再进行液体传输,具体过程是:再依次打开第一阀门(21)、第二阀门(22)、第一输送装置(3)、第三阀门(27)、第六阀门(26)和第七阀门(23),则脱酸液体从储液罐(1)经第一液体管路(92)和第二液体管路(94)流向脱酸处理罐(2)中;由第二浮标液位传感器(75)测量脱酸处理罐(2)的液位高度,当达到所需液位高度时;脱酸处理罐(2)中的书籍开始进行脱酸处理时,先依次关闭第二阀门(22)和第六阀门(26),再依次开启第十阀门(30)、第九阀门(29)、第四阀门(24)、第二输送装置(4)、第五阀门(25)和第八阀门(28),则脱酸液体通过第一液体循环管路(93)、第二液体循环管路(95)、第三液体循环管路(96)和第四液体循环管路(97)实现了在脱酸处理罐(2)中的循环,并分别通过第一液体循环管路(93)、第二液体循环管路(95)、第三液体循环管路(96)和第四液体循环管路(97)的喷射装置,实现了脱酸液向书籍内部的定向扩散,脱酸处理时,驱动电机(8)带动书籍夹持装置(7)作旋转提拉往复运动,以提高书籍脱酸处理的均匀性。The control system of a large-scale book deacidification equipment according to claim 14, characterized in that: when the book is deacidified, the book to be processed is first placed in the deacidification treatment through the book clamping device (7). In the tank (2), close the cover of the deacidification tank (2), and then use the first height detector (76) and the second height detector (77) to determine the height of the book, and then transfer the liquid. The specific process is : Open the first valve (21), the second valve (22), the first conveying device (3), the third valve (27), the sixth valve (26) and the seventh valve (23) in sequence to deacidify The liquid flows from the liquid storage tank (1) to the deacidification treatment tank (2) through the first liquid pipeline (92) and the second liquid pipeline (94); the deacidification treatment is measured by the second float level sensor (75) The liquid level of the tank (2), when the required liquid level is reached; when the books in the deacidification treatment tank (2) start to undergo deacidification treatment, first close the second valve (22) and the sixth valve (26) ), and then open the tenth valve (30), ninth valve (29), fourth valve (24), second conveying device (4), fifth valve (25) and eighth valve (28) in sequence, then The acid liquid passes through the first liquid circulation pipeline (93), the second liquid circulation pipeline (95), the third liquid circulation pipeline (96) and the fourth liquid circulation pipeline (97) to realize the deacidification treatment tank ( 2) in the circulation, and respectively through the first liquid circulation pipeline (93), the second liquid circulation pipeline (95), the third liquid circulation pipeline (96) and the fourth liquid circulation pipeline (97) injection The device realizes the directional diffusion of the deacidification liquid into the book. During the deacidification treatment, the driving motor (8) drives the book clamping device (7) to rotate and pull back and forth to improve the uniformity of the book deacidification treatment.
  17. 根据权利要求16所述的一种大型图书脱酸设备控制系统,其特征在于:脱酸处理过程中:当第一气压传感器(71)测得储液罐(1)中的气压大于预设值时,打开第一单向气阀(81)经第一气体冷凝管路(83)到达冷凝回收器(11)待冷却凝结成液体后经过过冷凝液体回流管路(85),回流到储液罐(1)中。The control system of a large book deacidification equipment according to claim 16, characterized in that: in the deacidification process: when the first air pressure sensor (71) detects that the air pressure in the liquid storage tank (1) is greater than a preset value When the time, open the first one-way gas valve (81) through the first gas condensing pipe (83) to the condensate recovery device (11) to be cooled and condensed into liquid, then pass through the condensed liquid return pipe (85), and return to the liquid storage In the tank (1).
  18. 根据权利要求14所述的一种大型图书脱酸设备控制系统,其特征在于:待书籍脱酸处理结束时,先依次关闭第八阀门(28)、第五阀门(25)、第二输送装置(4)、第四阀门(24)、第九阀门(29)和第十阀门(30),再依次开启第二阀门(22)和第六阀门(26),则脱酸液从脱酸处理罐(2)中流向储液罐(1);第二浮标液位传感器(75)所检测到脱酸处理罐(2)的液位处于低液位时,系统首先关闭所有的阀门;然后开启第二单向阀(82),启动抽气泵(10),将脱酸处理罐(2)中的气体通过第二气体冷 凝管路(84)抽出后经过冷凝回收器(11)将抽出的气体冷却凝结成液体;当脱酸处理罐(2)中的第二气压传感器(74)检测到脱酸处理罐(2)中的气压低于16K Pa时,那么系统关闭第二单向阀(82),然后开启第十二阀门(32),运行10min后,再次测量脱酸处理罐(2)中的气压,当气压处于正常范围并保持稳定后,则系统打开脱酸处理罐(2),然后启动第十一阀门(31),将冷却凝结的液体,再通过冷凝液体回流管路(85),回流到储液罐(1)中;系统打开脱酸处理罐(2)时,便可取出已脱酸的书籍;最后,智能控制系统关闭所有阀门,然后系统自动关机。The control system of a large-scale book deacidification equipment according to claim 14, characterized in that: when the book deacidification treatment is completed, the eighth valve (28), the fifth valve (25) and the second conveying device are closed in sequence. (4), the fourth valve (24), the ninth valve (29) and the tenth valve (30), and then open the second valve (22) and the sixth valve (26) in turn, the deacidification liquid will be removed from the deacidification treatment The tank (2) flows to the liquid storage tank (1); when the second buoy liquid level sensor (75) detects that the liquid level of the deacidification treatment tank (2) is at a low level, the system first closes all valves; then opens The second one-way valve (82) starts the air pump (10), and the gas in the deacidification tank (2) is pumped out through the second gas condensing pipeline (84), and then the gas will be pumped out through the condensate recovery device (11) Cooling and condensing into liquid; when the second air pressure sensor (74) in the deacidification treatment tank (2) detects that the air pressure in the deacidification treatment tank (2) is lower than 16K Pa, the system closes the second check valve (82) ), and then open the twelfth valve (32). After running for 10 minutes, measure the air pressure in the deacidification tank (2) again. When the air pressure is in the normal range and remains stable, the system opens the deacidification tank (2). Then the eleventh valve (31) is activated, and the condensed liquid is cooled and returned to the liquid storage tank (1) through the condensed liquid return line (85); when the system opens the deacidification treatment tank (2), it can be Take out the deacidified books; finally, the intelligent control system closes all valves, and then the system automatically shuts down.
PCT/CN2019/101677 2019-08-16 2019-08-21 Mass deacidification apparatus for books, and control system for same WO2021031134A1 (en)

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