WO2021017031A1 - Nanoscale plant fiber modified biodegradable composite material, preparation method therefor, and application thereof - Google Patents

Nanoscale plant fiber modified biodegradable composite material, preparation method therefor, and application thereof Download PDF

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WO2021017031A1
WO2021017031A1 PCT/CN2019/100034 CN2019100034W WO2021017031A1 WO 2021017031 A1 WO2021017031 A1 WO 2021017031A1 CN 2019100034 W CN2019100034 W CN 2019100034W WO 2021017031 A1 WO2021017031 A1 WO 2021017031A1
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plant fiber
composite material
nano
biodegradable composite
fiber modified
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PCT/CN2019/100034
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French (fr)
Chinese (zh)
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罗惠民
吴重秋
罗嘉瑜
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罗惠民
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
    • A47G19/02Plates, dishes or the like
    • A47G19/03Plates, dishes or the like for using only once, e.g. made of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/46Applications of disintegrable, dissolvable or edible materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/46Applications of disintegrable, dissolvable or edible materials
    • B65D65/466Bio- or photodegradable packaging materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/11Esters; Ether-esters of acyclic polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/12Esters; Ether-esters of cyclic polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/15Heterocyclic compounds having oxygen in the ring
    • C08K5/151Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
    • C08K5/1535Five-membered rings
    • C08K5/1539Cyclic anhydrides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/04Polyesters derived from hydroxycarboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/06Biodegradable
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/08Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Definitions

  • the invention relates to the field of biodegradable technology, in particular to a nano-level plant fiber modified biodegradable composite material and a preparation method and application thereof.
  • PPA polylactic acid
  • PBAT polybutylene adipate terephthalate
  • PHA polyhydroxy fatty acid ester
  • PB poly- ⁇ -hydroxybutyric acid
  • PPC polymethyl ethylene carbonate Ester
  • modified degradable plastics modified by starch there are mainly two types of modified degradable plastics modified by starch and calcium carbonate.
  • starch modified plastics have the main disadvantages of poor water resistance, poor wet strength, and greatly reduced mechanical properties when exposed to water.
  • calcium carbonate modified plastics are greatly reduced in transparency and brightness, especially not suitable for food packaging, which is difficult for users to accept.
  • Biodegradable plastics contain high technical content, so the required cost is also high. At present, the price of biodegradable plastic products on the market is more than double that of ordinary plastic products, and some of them are completely degradable by 2 to 8 times.
  • Polylactic acid degradable plastic is a kind of biodegradable plastic with good biodegradation effect. However, under natural environmental conditions, it will not be easily degraded when the corresponding microorganisms are lacking. In addition, due to its brittleness and high material market price, it is urgently needed Modify and reduce the price of raw materials.
  • the present invention provides a preparation method and application of a nano-scale plant fiber modified biodegradable composite material, which adopts the following technical solutions:
  • a preparation method of nano-level plant fiber modified biodegradable composite material which comprises the following steps:
  • step (1) Add the nano-scale plant fiber, polylactic acid, biodegradable copolyester, compatibilizer, plasticizer and tackifier of step (1) to the high-speed mixer according to the following raw material ratios and weigh them together for uniformity Mixed into a mixture;
  • the nano-scale plant fiber modified biodegradable composite material is made by mixing the following raw materials in proportions, and the proportions are weight ratios:
  • a nano-level plant fiber modified biodegradable composite material is prepared by the above-mentioned preparation method.
  • a disposable tableware is made of the above-mentioned nano-level plant fiber modified biodegradable composite material.
  • a composite material package is made of the above-mentioned nano-level plant fiber modified biodegradable composite material.
  • the present invention has the following beneficial effects:
  • the invention uses a grinder to grind the dried commercially available plant fiber powder in multiple stages to achieve nanometer fineness, and at the same time cooperate with the synergistic effect of biodegradable copolyester, compatibilizer, plasticizer, tackifier, polylactic acid, etc. , To modify the biodegradable plastics and reduce product costs, so as to facilitate the full degradation of plastic products after use, and at the same time enable the reuse of agricultural and sideline products to reduce product costs.
  • the raw material prices of degradable plastics, polylactic acid and copolyester are basically more than twice that of ordinary plastics such as PE. Nano-level plant fibers can be modified to reduce costs by 30-50%. After processing, the finished product has better processing performance and the final product has the same weight. The lower quantity is 30% higher than that of ordinary plastics. Compared with traditional plastic products, the price is at a level, and the competitiveness is greatly improved. However, the existing starch-modified degradable plastics have excessive water absorption (at least 20% water absorption).
  • the degradable plastic modified by calcium carbonate is very suitable for food packaging materials and disposable food tableware.
  • the biodegradable composite material modified by nanometer plant fiber has better degradation performance.
  • Nano-scale plant fibers have a promoting effect on the degradation of polylactic acid and biodegradable copolymers.
  • the degradation rate of the composite material of the present invention is increased by 1.97 to 4.97 times compared with the degradation system modified by adding micron-level plant fibers. This is an unexpected result in the test process of this application. Outside the effect.
  • the biggest advantage of the present invention is that it is buried in farmland or flower pond under natural conditions, and the buried soil can be completely decomposed in about three months with a thickness of 10 cm, return to nature, simple return method, saving a lot of manpower and material resources, and environmental protection.
  • the present invention provides a nano-scale plant fiber modified biodegradable composite material, specifically, it is formed by mixing the following raw materials in proportions, and the proportions are weight ratios:
  • a preparation method of nano-level plant fiber modified biodegradable composite material which comprises the following steps:
  • step (1) Add the nano-scale plant fiber, polylactic acid, biodegradable copolyester, compatibilizer, plasticizer and tackifier of step (1) to the high-speed mixer according to the following raw material ratios and weigh them together for uniformity Mixed into a mixture;
  • the nano-scale plant fiber modified biodegradable composite material is made by mixing the following raw materials in proportions, and the proportions are weight ratios:
  • Polylactic acid is a natural biodegradable plastic that has been industrialized. Polylactic acid has excellent optical properties and high modulus, but its breaking elongation, tear strength and breaking strength are low. In order to overcome these shortcomings, it is often co-extruded with other polymers to achieve the purpose of modification.
  • the plant fiber is selected from natural plant fiber materials, such as wood chips, bamboo chips, fruit husks, rice husks, wheat husks, peanut husks, soybean husks, bagasse, rice straws, wheat straws, sorghum stalks, cotton stalks, hemp stalks, corn cobs At least one of flour, bean curd residue, etc.
  • the above-mentioned plant fiber is an agricultural by-product and is a natural organic substance. Its components are cellulose, hemicellulose, lignin, etc., which are converted into organic fertilizers under natural conditions and have a wide range of sources.
  • the biodegradable copolyester is polybutylene succinate PBS, poly(butylene adipate and Copolymer of butylene terephthalate) PBAT or poly(copolymer of butylene succinate and butylene adipate) PBSA or a mixture of one or more.
  • the biodegradable copolyester is blended with polylactic acid to improve the brittleness of polylactic acid.
  • the compatibilizer is glycidyl methacrylate (GMA), oligomeric epoxy chain extender, ethanolamine and titanium One or more mixtures of tetrabutyl acid.
  • GMA glycidyl methacrylate
  • oligomeric epoxy chain extender oligomeric epoxy chain extender
  • ethanolamine oligomeric epoxy chain extender
  • titanium titanium
  • the addition of the compatibilizer improves the compatibility of the mixture and facilitates mixing and processing.
  • the plasticizer is epoxy soybean oil, white oil, glycerin, polyethylene glycol, citric acid, and phthalic acid
  • the tackifier is maleic anhydride (MAH), which has a tackifying effect during the mixing process.
  • a plant fiber modified biodegradable composite material which is formed by mixing the following raw materials in proportions, and the proportions are weight ratios: polylactic acid 5%, poly(butylene adipate and butylene terephthalate) Alcohol ester copolymer) 60%, acetyl tri-n-butyl citrate 5%, glycidyl methacrylate 5%, maleic anhydride 15%, nanometer plant fiber 10%;
  • the preparation method of the plant fiber modified biodegradable composite material includes the following steps:
  • step (2) Combine the nano-scale plant fibers of step (1), polylactic acid, poly(butylene adipate-butylene terephthalate copolymer), acetyl tri-n-butyl citrate, methacrylic acid Glycidyl ester and maleic anhydride are weighed in the above-mentioned weight percentage ratio and then added to a high-speed mixer for uniform mixing to obtain a mixture;
  • the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes, and various disposable tableware (such as straws) or packaging materials (such as food preservation bags).
  • a plant fiber modified biodegradable composite material which is formed by mixing the following raw materials in proportions, and the proportions are by weight: polylactic acid 15%, polybutylene succinate 10%, poly(adipic acid Butylene glycol ester and butylene terephthalate copolymer) 20%, dimethyl phthalate 10%, tetrabutyl titanate 20%, maleic anhydride 5%, and nanometer plant fiber 20%.
  • the preparation method of the plant fiber modified biodegradable composite material includes the following steps:
  • step (2) Combining the nano-scale plant fiber of step (1), polylactic acid, poly(butylene adipate co-butylene terephthalate copolymer), dimethyl phthalate, tetrabutyl titanate Butyl ester and maleic anhydride are weighed in the above-mentioned weight percentage ratio and then added to the high-speed mixer for uniform mixing to obtain a mixture;
  • the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes to make various disposable tableware (such as straws) or packaging materials (such as food preservation bags).
  • a plant fiber modified biodegradable composite material which is formed by mixing the following raw materials in proportions, and the proportions are weight ratios: polylactic acid 15%, poly(butylene succinate and butylene adipate) Alcohol ester copolymer) 20%, epoxy soybean oil 5%, glycidyl methacrylate 5%, maleic anhydride 5%, nano-level plant fiber 50%.
  • the preparation method of the plant fiber modified biodegradable composite material includes the following steps:
  • step (2) Combine the nano-scale plant fibers of step (1), polylactic acid, poly(butylene adipate and butylene terephthalate copolymer), epoxy soybean oil, glycidyl methacrylate Weigh with maleic anhydride in the above weight percentage ratio and then add them to a high-speed mixer for uniform mixing to obtain a mixture;
  • the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes, and various disposable tableware (such as straws) or packaging materials (such as food preservation bags).
  • a plant fiber modified biodegradable composite material which is formed by mixing the following raw materials in proportions, and the proportion is a weight ratio: polylactic acid 30%, poly(butylene adipate-butylene terephthalate) Alcohol ester) 20%, polyethylene glycol 5%, ethanolamine 5%, maleic anhydride 5%, nanometer plant fiber 35%.
  • the preparation method of the plant fiber modified biodegradable composite material includes the following steps:
  • the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes to make various disposable tableware (such as knives, forks, lunch boxes, straws, etc.) or packaging materials (such as food preservation Film, packaging bag).
  • various disposable tableware such as knives, forks, lunch boxes, straws, etc.
  • packaging materials such as food preservation Film, packaging bag.
  • Example 1 Based on Example 1, the difference from Example 1 is that the corncob flour is micron-sized corncob flour.
  • Example 1 Based on Example 1, the difference from Example 1 is that without adding corn cob flour, the polylactic acid is 15%.
  • the plant fiber modified biodegradable composite material of Example 1-4 and the biodegradable material of Comparative Example 1-2 were put into an injection molding machine to make moldings.
  • the injection molding machine was set at 160T, the sol temperature was 130-150°C, and the rate of fire was 2 Under the working condition of -4s, it is injected into a spline for performance testing.
  • the water absorption rate of the biodegradable composite material of the present invention is also controlled within 1%, compared with the existing starch-modified degradable plastics, there is a problem that the water absorption rate is too high (the water absorption rate is at least 20%) and the stability thereof is reduced. These problems are precisely the biodegradable composite modified by the plant fiber of the present invention. There is no material.
  • the film products such as packaging bags made by blowing the biodegradable composite materials modified with nanometer-level plant fibers in Examples 1-4 of the present invention have the characteristics of gloss and high brightness, which solves the problem of the existing calcium carbonate modification The problem of low brightness of degradable plastics; while the film products, such as packaging bags, blown out of the biodegradable composite material of Comparative Example 1 have poor gloss, low brightness, and powder precipitation on the surface; therefore, the embodiment of the present invention
  • the biodegradable composite material modified by 1-4 nanometer plant fiber not only has good gloss and high brightness, but also does not have any powder precipitation, which shows that nanometer plant fiber and biodegradable plastic have good fusion.
  • the invention also solves the problem that the plant fiber powder purchased on the market is actually difficult to mix with polylactic acid due to its large particle size. Even if the particle size is reprocessed and ground to a smaller size, the film after being mixed into a masterbatch and blow molded There will be a problem of powder seepage.
  • the plant fiber modified biodegradable composite material of Examples 1-4 and the biodegradable material of Comparative Example 1-2 were blown and reprocessed into packaging bags and then tested for degradation performance.
  • the degradation performance of the composite material of the present invention is evaluated using a soil-buried biodegradation experiment (this biodegradation experiment adopts a relatively simple outdoor soil burial method, the soil used is ordinary flower pond soil, and the soil burial depth is about 10 cm. After the degradation experiment starts, it is added every 10 days. A certain amount of water, keep it moist. After the first batch of soil is buried for 30 days, take out the sample, rinse off the surface soil and dry it in an oven at 50°C for 24 hours, and then calculate the weight loss rate). The experimental results are shown in Table 2. .
  • Example 2 Example 3
  • Example 4 Comparative example 1 Comparative example 2
  • Original weight g 18.45 18.26 18.37 18.05 17.95 18.35 Final weight g 14.99 13.38 9.32 11.99 16.34 18.18 Weight loss rate% 18.75% 26.74% 49.28% 33.58% 8.97% 0.91%
  • the packaging bag made in Comparative Example 1 has a non-smooth surface and nano-level plant fibers are precipitated and cannot be used.
  • the invention uses a grinder to grind the dried commercially available plant fiber powder in multiple stages to achieve nanometer fineness, and at the same time cooperate with the synergistic effect of biodegradable copolyester, compatibilizer, plasticizer, tackifier and polylactic acid ,
  • the modification of biodegradable plastics and the reduction of product costs, in order to facilitate the full degradation of plastic products after use, and at the same time enable the reuse of plant fiber powder, an agricultural by-product, to reduce product costs.
  • the raw material prices of degradable plastics, polylactic acid and copolyester are basically more than twice that of ordinary plastics such as PE. Nano-level plant fibers can be modified to reduce costs by 30-50%. After processing, the finished product has better processing performance and the final product has the same weight. The lower quantity is 30% higher than that of ordinary plastics. Compared with traditional plastic products, the price is at a level, and the competitiveness is greatly improved. However, the existing starch-modified degradable plastics have excessive water absorption (at least 20% water absorption).
  • the degradable plastic modified by calcium carbonate is very suitable for food packaging materials and disposable food tableware.
  • the biodegradable composite material modified by nanometer plant fiber has better degradation performance.
  • Nano-scale plant fibers have a promoting effect on the degradation of polylactic acid and biodegradable copolymers.
  • the degradation rate of the composite material of the present invention is increased by 1.97 to 4.97 times compared with the degradation system modified by adding micron-level plant fibers. This is an unexpected result in the test process of this application. Outside the effect.
  • the biggest advantage of the invention is that it is buried in farmland and flower ponds under natural conditions, and the buried soil can be completely decomposed with a thickness of 10 cm in about three months, returning to nature, simple returning methods, saving a lot of manpower and material resources, and being environmentally friendly.

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Abstract

A preparation method for a nanoscale plant fiber modified biodegradable composite material and an application. The preparation method comprises the following steps: (1) grinding a dried plant fiber to obtain a nanoscale plant fiber; (2) adding the nanoscale plant fiber from step (1), polylactic acid, biodegradable copolyester, a compatibilizer, a plasticizer, and a tackifier into a blender in proportion for uniformly mixing to obtain a mixed material; and (3) adding the mixed material that is uniformly mixed into a twin-screw extruder, and performing extrusion granulation to obtain the nanoscale plant fiber modified biodegradable composite material. By using the nanoscale plant fiber and collaborating with the synergetic effect of the biodegradable copolyester, the compatibilizer, the plasticizer, the tackifier, polylactic acid, and the like, a biodegradable plastic is modified and product costs are reduced, so that a plastic product is fully degraded after use, the plant fiber is recycled and product costs are reduced.

Description

一种纳米级植物纤维改性可生物降解复合材料及其制备方法和应用Nano-level plant fiber modified biodegradable composite material and preparation method and application thereof
【交叉引用】【cross reference】
本申请以2019年7月29日提交的申请号为2019106905467,名称为“一种纳米级植物纤维改性可生物降解复合材料及其制备方法和应用”的中国发明专利申请为基础,并要求其优先权。This application is based on the Chinese invention patent application filed on July 29, 2019 with the application number 2019106905467, titled "a nano-level plant fiber modified biodegradable composite material and its preparation method and application", and requires it priority.
【技术领域】【Technical Field】
本发明涉及可生物降解技术领域,特别是涉及了一种纳米级植物纤维改性可生物降解复合材料及其制备方法和应用。The invention relates to the field of biodegradable technology, in particular to a nano-level plant fiber modified biodegradable composite material and a preparation method and application thereof.
【背景技术】【Background technique】
目前的现实生活中塑料的应用已经无处不在,由于它难于降解对环境造成的危害已是有目共睹。随着公众环保意识的提高,开始使用降解塑料以保护人类生存环境。目前降解塑料聚乳酸(PLA)、聚己二酸对苯二甲酸丁二酯(PBAT)、聚羟基脂肪酸酯(PHA)、聚-β-羟丁酸(PHB)、聚甲基乙撑碳酸酯(PPC)等已开始推广应用,但由于材料成本高在具体使用中还缺乏竞争力。At present, the application of plastics in real life is ubiquitous, and the harm to the environment caused by its difficult to degrade is obvious to all. As the public's awareness of environmental protection has increased, degradable plastics have been used to protect the human living environment. At present, degradable plastic polylactic acid (PLA), polybutylene adipate terephthalate (PBAT), polyhydroxy fatty acid ester (PHA), poly-β-hydroxybutyric acid (PHB), polymethyl ethylene carbonate Ester (PPC) has begun to be popularized and applied, but due to the high cost of materials, it is still lack of competitiveness in specific applications.
目前市场上主要有两类改性降解塑料既淀粉和碳酸钙改性。淀粉改性塑料与普通塑料相比,主要缺点是耐水性不好,湿强度差,遇水后力学性能大大降低。碳酸钙改性塑料与普通塑料相比透明度、亮度大大降低尤其不适合食品包装,用户很难接受。At present, there are mainly two types of modified degradable plastics modified by starch and calcium carbonate. Compared with ordinary plastics, starch modified plastics have the main disadvantages of poor water resistance, poor wet strength, and greatly reduced mechanical properties when exposed to water. Compared with ordinary plastics, calcium carbonate modified plastics are greatly reduced in transparency and brightness, especially not suitable for food packaging, which is difficult for users to accept.
可生物降解塑料所含技术含量高,因此所需的成本也高,目前市场上可生物降解塑料产品价格比普通塑料产品高一倍以上,有些完全降解的高2~8倍。Biodegradable plastics contain high technical content, so the required cost is also high. At present, the price of biodegradable plastic products on the market is more than double that of ordinary plastic products, and some of them are completely degradable by 2 to 8 times.
聚乳酸降解塑料是一种生物降解塑料,生物降解效果较好,但在自然环境条件下,当缺少相应的微生物时实际上是不会轻易降解的,另外由于它的脆性及材料市场价格高急需改性及降低原材料价格。Polylactic acid degradable plastic is a kind of biodegradable plastic with good biodegradation effect. However, under natural environmental conditions, it will not be easily degraded when the corresponding microorganisms are lacking. In addition, due to its brittleness and high material market price, it is urgently needed Modify and reduce the price of raw materials.
【发明内容】[Content of the invention]
基于此,有必要针对上述技术问题,提供一种纳米级植物纤维改性可生物降解复合材料的制备方法和应用。Based on this, it is necessary to provide a preparation method and application of a nano-scale plant fiber modified biodegradable composite material in response to the above technical problems.
为了解决上述技术问题,本发明提供一种纳米级植物纤维改性可生物降解复合材料的制备方法和应用,采用了如下所述的技术方案:In order to solve the above technical problems, the present invention provides a preparation method and application of a nano-scale plant fiber modified biodegradable composite material, which adopts the following technical solutions:
一种纳米级植物纤维改性可生物降解复合材料的制备方法,其包括以下步骤:A preparation method of nano-level plant fiber modified biodegradable composite material, which comprises the following steps:
(1)将干燥后的植物纤维研磨获得纳米级植物纤维;(1) Grind the dried plant fibers to obtain nano-level plant fibers;
(2)将步骤(1)的纳米级植物纤维、聚乳酸、生物降解共聚酯、相容 剂、增塑剂和增粘剂按以下的原材料比例称重一起加入到高速混合机中进行均匀混合得混合料;(2) Add the nano-scale plant fiber, polylactic acid, biodegradable copolyester, compatibilizer, plasticizer and tackifier of step (1) to the high-speed mixer according to the following raw material ratios and weigh them together for uniformity Mixed into a mixture;
(3)将混合均匀的混合料加入到双螺杆挤出机中,在预设的挤出温度下将所述混合料挤出,造粒即获得纳米级植物纤维改性可生物降解复合材料;(3) Add the uniformly mixed mixture into the twin-screw extruder, extrude the mixture at a preset extrusion temperature, and pelletize to obtain the nano-scale plant fiber modified biodegradable composite material;
所述纳米级植物纤维改性可生物降解复合材料由下列原材料按比例混合而成,所述比例为重量比:The nano-scale plant fiber modified biodegradable composite material is made by mixing the following raw materials in proportions, and the proportions are weight ratios:
聚乳酸 5~30%Polylactic acid 5~30%
生物降解共聚酯 20~70%Biodegradable copolyester 20~70%
相容剂 5~20%Compatibilizer 5~20%
增塑剂 5~15%Plasticizer 5~15%
增粘剂 5~15%Tackifier 5~15%
纳米级植物纤维 10~50%。Nano-scale plant fiber 10-50%.
一种纳米级植物纤维改性可生物降解复合材料,其通过上述的制备方法制备得到。A nano-level plant fiber modified biodegradable composite material is prepared by the above-mentioned preparation method.
一种一次性餐具,其是使用上述的纳米级植物纤维改性可生物降解复合材料制成。A disposable tableware is made of the above-mentioned nano-level plant fiber modified biodegradable composite material.
一种复合材料包装件,其是使用上述的纳米级植物纤维改性可生物降解复合材料制成。A composite material package is made of the above-mentioned nano-level plant fiber modified biodegradable composite material.
与现有技术相比,本发明有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明采用研磨机对干燥后的市售植物纤维粉进行多级研磨达到纳米级细度,同时配合生物降解共聚酯、相容剂、增塑剂、增粘剂和聚乳酸等的协同作用,对生物降解塑料进行改性及降低产品成本,以利于塑料产品在使用后的充分降解,同时使的农副产品得到再利用,降低产品成本。The invention uses a grinder to grind the dried commercially available plant fiber powder in multiple stages to achieve nanometer fineness, and at the same time cooperate with the synergistic effect of biodegradable copolyester, compatibilizer, plasticizer, tackifier, polylactic acid, etc. , To modify the biodegradable plastics and reduce product costs, so as to facilitate the full degradation of plastic products after use, and at the same time enable the reuse of agricultural and sideline products to reduce product costs.
降解塑料聚乳酸、共聚酯原料价格基本是普通塑料如PE等的两倍以上,纳米级植物纤维改性后可降低成本30~50%,加工成品后由于加工性能更好,最终产品同等重量下数量比之普通塑料高30%,与传统塑料成品相比价格在一个档次上,竞争力大大提高;而现有淀粉改性的降解塑料存在吸水率过高(吸水率至少20%)造成其稳定性下降的问题,这些缺点恰恰是本发明植物纤维改性的可生物降解复合材料没有的,而且本发明纳米级植物纤维改性的可生物降解复合材料产品的亮度、拉伸性能也好过现有碳酸钙改性的降解塑料,非常适合食品包装材料、一次性食品餐具。The raw material prices of degradable plastics, polylactic acid and copolyester, are basically more than twice that of ordinary plastics such as PE. Nano-level plant fibers can be modified to reduce costs by 30-50%. After processing, the finished product has better processing performance and the final product has the same weight. The lower quantity is 30% higher than that of ordinary plastics. Compared with traditional plastic products, the price is at a level, and the competitiveness is greatly improved. However, the existing starch-modified degradable plastics have excessive water absorption (at least 20% water absorption). The problem of decreased stability, these shortcomings are exactly what the biodegradable composite material modified by the plant fiber of the present invention does not have, and the brightness and tensile properties of the biodegradable composite product modified by the nano-level plant fiber of the present invention are also better than the present. The degradable plastic modified by calcium carbonate is very suitable for food packaging materials and disposable food tableware.
经过纳米级植物纤维改性的可生物降解复合材料的降解性能更加优异。纳米级植物纤维对聚乳酸和生物降解共聚物的降解具有促进作用,在自然环境的土埋降解测试中,降解30天时,相比未添加纳米级植物纤维的降解体系,本发明复合材料的降解率提高了20.26~51.11倍之间,相比添加微米级植物纤维改性的降解体系,本发明复合材料的降解率提高了1.97~4.97倍之间,这是在本申请试验过程中的一个意料之外的效果。本发明最大的优点是在自然条件下掩埋在农田 里、花池里,掩埋土厚10cm约三个月即可完全分解,回归自然,回归方式简单,节省大量人力物力,绿色环保。The biodegradable composite material modified by nanometer plant fiber has better degradation performance. Nano-scale plant fibers have a promoting effect on the degradation of polylactic acid and biodegradable copolymers. In the soil-buried degradation test in the natural environment, after 30 days of degradation, the composite material of the present invention is degraded compared to the degradation system without adding nano-scale plant fibers. The degradation rate of the composite material of the present invention is increased by 1.97 to 4.97 times compared with the degradation system modified by adding micron-level plant fibers. This is an unexpected result in the test process of this application. Outside the effect. The biggest advantage of the present invention is that it is buried in farmland or flower pond under natural conditions, and the buried soil can be completely decomposed in about three months with a thickness of 10 cm, return to nature, simple return method, saving a lot of manpower and material resources, and environmental protection.
【具体实施方式】【Detailed ways】
为了使本技术领域的人员更好地理解本发明方案,下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the present invention, not All examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
目前市场上已经推广的降解塑料大都是淀粉改性塑料和碳酸钙改性塑料。前者湿强度差,遇水后力学性能大大降低,而后者加入后大大降低了原塑料的透明度,极大的限制其应用。聚乳酸降解塑料是一种生物降解塑料,生物降解效果较好,但在自然环境条件下,当缺少相应的微生物时实际上是不会轻易降解的,另外由于它的脆性及材料市场价格高急需改性及降低原材料价格。Most of the degradable plastics that have been promoted on the market are starch modified plastics and calcium carbonate modified plastics. The former has poor wet strength and greatly reduces its mechanical properties when exposed to water, while the addition of the latter greatly reduces the transparency of the original plastic, which greatly limits its application. Polylactic acid degradable plastic is a kind of biodegradable plastic with good biodegradation effect. However, under natural environmental conditions, it will not be easily degraded when the corresponding microorganisms are lacking. In addition, due to its brittleness and high material market price, it is urgently needed Modify and reduce the price of raw materials.
为了解决上述技术问题,本发明提供一种纳米级植物纤维改性可生物降解复合材料,具体地,其由下列原材料按比例混合而成,所述比例为重量比:In order to solve the above technical problems, the present invention provides a nano-scale plant fiber modified biodegradable composite material, specifically, it is formed by mixing the following raw materials in proportions, and the proportions are weight ratios:
一种纳米级植物纤维改性可生物降解复合材料的制备方法,其包括以下步骤:A preparation method of nano-level plant fiber modified biodegradable composite material, which comprises the following steps:
(1)将干燥后的植物纤维研磨获得纳米级植物纤维;(1) Grind the dried plant fibers to obtain nano-level plant fibers;
(2)将步骤(1)的纳米级植物纤维、聚乳酸、生物降解共聚酯、相容剂、增塑剂和增粘剂按以下的原材料比例称重一起加入到高速混合机中进行均匀混合得混合料;(2) Add the nano-scale plant fiber, polylactic acid, biodegradable copolyester, compatibilizer, plasticizer and tackifier of step (1) to the high-speed mixer according to the following raw material ratios and weigh them together for uniformity Mixed into a mixture;
(3)将混合均匀的混合料加入到双螺杆挤出机中,在预设的挤出温度下将所述混合料挤出,造粒即获得纳米级植物纤维改性可生物降解复合材料;(3) Add the uniformly mixed mixture into the twin-screw extruder, extrude the mixture at a preset extrusion temperature, and pelletize to obtain the nano-scale plant fiber modified biodegradable composite material;
所述纳米级植物纤维改性可生物降解复合材料由下列原材料按比例混合而成,所述比例为重量比:The nano-scale plant fiber modified biodegradable composite material is made by mixing the following raw materials in proportions, and the proportions are weight ratios:
聚乳酸 5~30%Polylactic acid 5~30%
生物降解共聚酯 20~70%Biodegradable copolyester 20~70%
相容剂 5~20%Compatibilizer 5~20%
增塑剂 5~15%Plasticizer 5~15%
增粘剂 5~15%Tackifier 5~15%
纳米级植物纤维 10~50%。Nano-scale plant fiber 10-50%.
聚乳酸(PLA)是一种天然可生物降解塑料,目前已实现了工业化生产。聚乳酸具有优异的光学能和很高的模量,但其断裂伸长率、撕裂强度及断裂强度都较低。为了克服这些缺点常与其它聚合物共挤达到改性目地。Polylactic acid (PLA) is a natural biodegradable plastic that has been industrialized. Polylactic acid has excellent optical properties and high modulus, but its breaking elongation, tear strength and breaking strength are low. In order to overcome these shortcomings, it is often co-extruded with other polymers to achieve the purpose of modification.
所述植物纤维选用天然植物纤维材料,如木屑、竹屑、果壳、稻壳、麦壳、 花生壳、大豆壳、甘蔗渣、水稻秸秆、麦草、高粱秆、棉杆、麻秆、玉米芯粉、豆腐渣等中的至少一种。上述植物纤维是农业副产品,是天然有机物质,其成分为纤维素、半纤维素、木质素等,在自然条件下转化为有机肥料,其来源广泛。The plant fiber is selected from natural plant fiber materials, such as wood chips, bamboo chips, fruit husks, rice husks, wheat husks, peanut husks, soybean husks, bagasse, rice straws, wheat straws, sorghum stalks, cotton stalks, hemp stalks, corn cobs At least one of flour, bean curd residue, etc. The above-mentioned plant fiber is an agricultural by-product and is a natural organic substance. Its components are cellulose, hemicellulose, lignin, etc., which are converted into organic fertilizers under natural conditions and have a wide range of sources.
作为本发明提供的所述的植物纤维改性可生物降解复合材料的一种改进,所述生物降解共聚酯为聚丁二酸丁二醇酯PBS、聚(己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物)PBAT或聚(丁二酸丁二醇酯和对己二酸丁二醇酯的共聚物)PBSA中的一种或几种的混合物。所述生物降解共聚酯与聚乳酸共混以改善聚乳酸的脆性。As an improvement of the plant fiber modified biodegradable composite material provided by the present invention, the biodegradable copolyester is polybutylene succinate PBS, poly(butylene adipate and Copolymer of butylene terephthalate) PBAT or poly(copolymer of butylene succinate and butylene adipate) PBSA or a mixture of one or more. The biodegradable copolyester is blended with polylactic acid to improve the brittleness of polylactic acid.
作为本发明提供的所述的植物纤维改性可生物降解复合材料的一种改进,所述相容剂为甲基丙烯酸缩水甘油酯(GMA)、低聚环氧类扩链剂、乙醇胺和钛酸四丁酯中的一种或一种以上的混合物。所述相容剂加入改善了混合物料的相容性,利于混炼加工。As an improvement of the plant fiber modified biodegradable composite material provided by the present invention, the compatibilizer is glycidyl methacrylate (GMA), oligomeric epoxy chain extender, ethanolamine and titanium One or more mixtures of tetrabutyl acid. The addition of the compatibilizer improves the compatibility of the mixture and facilitates mixing and processing.
作为本发明提供的所述的植物纤维改性可生物降解复合材料的一种改进,所述增塑剂为环氧大豆油、白油、甘油、聚乙二醇、柠檬酸、邻苯二甲酸二甲酯、乙酰化柠檬酸三乙酯(ATBC)中的一种或一种以上的混合物。As an improvement of the plant fiber modified biodegradable composite material provided by the present invention, the plasticizer is epoxy soybean oil, white oil, glycerin, polyethylene glycol, citric acid, and phthalic acid One or more mixtures of dimethyl ester and acetylated triethyl citrate (ATBC).
作为本发明提供的所述的植物纤维改性可生物降解复合材料的一种改进,所述增粘剂为马来酸酐(MAH),其在混炼过程中有增粘作用。As an improvement of the plant fiber modified biodegradable composite material provided by the present invention, the tackifier is maleic anhydride (MAH), which has a tackifying effect during the mixing process.
为了使本技术领域的人员更好地理解本申请方案,下面对本申请实施例中的技术方案进行清楚、完整地描述。In order to enable those skilled in the art to better understand the solutions of the present application, the technical solutions in the embodiments of the present application are described clearly and completely below.
以下是本发明具体的实施例,在下述实施例中所采用的原材料、设备等除特殊限定外均可以通过购买方式获得。The following are specific embodiments of the present invention. The raw materials, equipment, etc. used in the following embodiments can be obtained through purchase except for special restrictions.
实施例1Example 1
一种植物纤维改性可生物降解复合材料,其由下列原材料按比例混合而成,所述比例为重量比:聚乳酸5%、聚(己二酸丁二醇酯和对苯二甲酸丁二醇酯共聚物)60%、乙酰柠檬酸三正丁酯5%、甲基丙烯酸缩水甘油酯5%、马来酸酐15%、纳米级植物纤维10%;A plant fiber modified biodegradable composite material, which is formed by mixing the following raw materials in proportions, and the proportions are weight ratios: polylactic acid 5%, poly(butylene adipate and butylene terephthalate) Alcohol ester copolymer) 60%, acetyl tri-n-butyl citrate 5%, glycidyl methacrylate 5%, maleic anhydride 15%, nanometer plant fiber 10%;
该植物纤维改性可生物降解复合材料的制备方法包括以下步骤:The preparation method of the plant fiber modified biodegradable composite material includes the following steps:
(1)将干燥后的植物纤维研磨获得纳米级植物纤维;所述植物纤维为市售玉米芯粉;(1) Grind the dried plant fibers to obtain nano-level plant fibers; the plant fibers are commercially available corn cob flour;
(2)将步骤(1)的纳米级植物纤维、聚乳酸、聚(己二酸丁二醇酯-对苯二甲酸丁二醇酯共聚物)、乙酰柠檬酸三正丁酯、甲基丙烯酸缩水甘油酯和马来酸酐按上述重量百分比的比例称重然后一起加入到高速混合机中进行均匀混合得混合料;(2) Combine the nano-scale plant fibers of step (1), polylactic acid, poly(butylene adipate-butylene terephthalate copolymer), acetyl tri-n-butyl citrate, methacrylic acid Glycidyl ester and maleic anhydride are weighed in the above-mentioned weight percentage ratio and then added to a high-speed mixer for uniform mixing to obtain a mixture;
(3)将上述混合均匀的混合料加入到双螺杆挤出机中,在一定的挤出温度下(170-220℃)将所述混合料挤出,即获得纳米级植物纤维改性可生物降解复合材料。(3) The above-mentioned homogeneously mixed mixture is added to the twin-screw extruder, and the mixture is extruded at a certain extrusion temperature (170-220°C) to obtain the nano-scale plant fiber modified biological Degrade composite materials.
具体应用时,该纳米级植物纤维改性可生物降解复合材料按不同用途经吹膜再加工,各种一次性餐具(如吸管)或包装材料(如食品保鲜袋)。In specific applications, the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes, and various disposable tableware (such as straws) or packaging materials (such as food preservation bags).
实施例2Example 2
一种植物纤维改性可生物降解复合材料,其由下列原材料按比例混合而成,所述比例为重量比:聚乳酸15%、聚丁二酸丁二醇酯10%、聚(己二酸丁二醇酯和对苯二甲酸丁二醇酯共聚物)20%、邻苯二甲酸二甲酯10%、钛酸四丁酯20%、马来酸酐5%、纳米级植物纤维20%。A plant fiber modified biodegradable composite material, which is formed by mixing the following raw materials in proportions, and the proportions are by weight: polylactic acid 15%, polybutylene succinate 10%, poly(adipic acid Butylene glycol ester and butylene terephthalate copolymer) 20%, dimethyl phthalate 10%, tetrabutyl titanate 20%, maleic anhydride 5%, and nanometer plant fiber 20%.
该植物纤维改性可生物降解复合材料的制备方法包括以下步骤:The preparation method of the plant fiber modified biodegradable composite material includes the following steps:
(1)将干燥后的植物纤维研磨获得纳米级植物纤维;所述植物纤维为市售的木屑和竹屑的混合料;(1) Grind the dried plant fiber to obtain nano-level plant fiber; the plant fiber is a commercially available mixture of wood chips and bamboo chips;
(2)将步骤(1)的纳米级植物纤维、聚乳酸、聚(己二酸丁二醇酯共对苯二甲酸丁二醇酯共聚物)、邻苯二甲酸二甲酯、钛酸四丁酯和马来酸酐按上述重量百分比的比例称重然后一起加入到高速混合机中进行均匀混合得混合料;(2) Combining the nano-scale plant fiber of step (1), polylactic acid, poly(butylene adipate co-butylene terephthalate copolymer), dimethyl phthalate, tetrabutyl titanate Butyl ester and maleic anhydride are weighed in the above-mentioned weight percentage ratio and then added to the high-speed mixer for uniform mixing to obtain a mixture;
(3)将上述混合均匀的混合料加入到双螺杆挤出机中,在一定的挤出温度下(170-220℃)将所述混合料挤出,即获得纳米级植物纤维改性可生物降解复合材料。(3) The above-mentioned homogeneously mixed mixture is added to the twin-screw extruder, and the mixture is extruded at a certain extrusion temperature (170-220°C) to obtain the nano-scale plant fiber modified biological Degrade composite materials.
具体应用时,该纳米级植物纤维改性可生物降解复合材料按不同用途经吹膜再加工,制的各种一次性餐具(如吸管)或包装材料(如食品保鲜袋)。In specific applications, the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes to make various disposable tableware (such as straws) or packaging materials (such as food preservation bags).
实施例3Example 3
一种植物纤维改性可生物降解复合材料,其由下列原材料按比例混合而成,所述比例为重量比:聚乳酸15%、聚(丁二酸丁二醇酯和对己二酸丁二醇酯共聚物)20%、环氧大豆油5%、甲基丙烯酸缩水甘油酯5%、马来酸酐5%、纳米级植物纤维50%。A plant fiber modified biodegradable composite material, which is formed by mixing the following raw materials in proportions, and the proportions are weight ratios: polylactic acid 15%, poly(butylene succinate and butylene adipate) Alcohol ester copolymer) 20%, epoxy soybean oil 5%, glycidyl methacrylate 5%, maleic anhydride 5%, nano-level plant fiber 50%.
该植物纤维改性可生物降解复合材料的制备方法包括以下步骤:The preparation method of the plant fiber modified biodegradable composite material includes the following steps:
(1)将干燥后的植物纤维研磨获得纳米级植物纤维;所述植物纤维为市售水稻秸秆;(1) Grind the dried plant fibers to obtain nano-level plant fibers; the plant fibers are commercially available rice straws;
(2)将步骤(1)的纳米级植物纤维、聚乳酸、聚(己二酸丁二醇酯和对苯二甲酸丁二醇酯共聚物)、环氧大豆油、甲基丙烯酸缩水甘油酯和马来酸酐按上述重量百分比的比例称重然后一起加入到高速混合机中进行均匀混合得混合料;(2) Combine the nano-scale plant fibers of step (1), polylactic acid, poly(butylene adipate and butylene terephthalate copolymer), epoxy soybean oil, glycidyl methacrylate Weigh with maleic anhydride in the above weight percentage ratio and then add them to a high-speed mixer for uniform mixing to obtain a mixture;
(3)将上述混合均匀的混合料加入到双螺杆挤出机中,在一定的挤出温度下(170-220℃)将所述混合料挤出,即获得纳米级植物纤维改性可生物降解复合材料。(3) The above-mentioned homogeneously mixed mixture is added to the twin-screw extruder, and the mixture is extruded at a certain extrusion temperature (170-220°C) to obtain the nano-scale plant fiber modified biological Degrade composite materials.
具体应用时,该纳米级植物纤维改性可生物降解复合材料按不同用途经吹膜再加工,各种一次性餐具(如吸管)或包装材料(如食品保鲜袋)。In specific applications, the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes, and various disposable tableware (such as straws) or packaging materials (such as food preservation bags).
实施例4Example 4
一种植物纤维改性可生物降解复合材料,其由下列原材料按比例混合而成,所述比例为重量比:聚乳酸30%、聚(己二酸丁二醇酯-对苯二甲酸丁二醇酯)20%、聚乙二醇5%、乙醇胺5%、马来酸酐5%、纳米级植物纤维35%。A plant fiber modified biodegradable composite material, which is formed by mixing the following raw materials in proportions, and the proportion is a weight ratio: polylactic acid 30%, poly(butylene adipate-butylene terephthalate) Alcohol ester) 20%, polyethylene glycol 5%, ethanolamine 5%, maleic anhydride 5%, nanometer plant fiber 35%.
该植物纤维改性可生物降解复合材料的制备方法包括以下步骤:The preparation method of the plant fiber modified biodegradable composite material includes the following steps:
(1)将干燥后的植物纤维研磨获得纳米级植物纤维;所述植物纤维为市售的稻壳、麦壳和花生壳的混合料;(1) Grind the dried plant fibers to obtain nano-scale plant fibers; the plant fibers are a commercially available mixture of rice husk, wheat husk and peanut husk;
(2)将步骤(1)的纳米级植物纤维、聚乳酸、聚(己二酸丁二醇酯和对 苯二甲酸丁二醇酯共聚物)、聚乙二醇、乙醇胺和马来酸酐按上述重量百分比的比例称重然后一起加入到高速混合机中进行均匀混合得混合料;(2) The nano-scale plant fiber, polylactic acid, poly(butylene adipate and butylene terephthalate copolymer), polyethylene glycol, ethanolamine and maleic anhydride of step (1) The above weight percentages are weighed and then added to a high-speed mixer for uniform mixing to obtain a mixture;
(3)将上述混合均匀的混合料加入到双螺杆挤出机中,在一定的挤出温度下(170-220℃)将所述混合料挤出,即获得纳米级植物纤维改性可生物降解复合材料。(3) The above-mentioned homogeneously mixed mixture is added to the twin-screw extruder, and the mixture is extruded at a certain extrusion temperature (170-220°C) to obtain the nano-scale plant fiber modified biological Degrade composite materials.
具体应用时,该纳米级植物纤维改性可生物降解复合材料按不同用途经吹膜再加工,制的各种一次性餐具(如刀、叉、饭盒、吸管等)或包装材料(如食品保鲜膜、包装袋)。In specific applications, the nano-level plant fiber modified biodegradable composite material is reprocessed by blown film according to different purposes to make various disposable tableware (such as knives, forks, lunch boxes, straws, etc.) or packaging materials (such as food preservation Film, packaging bag).
对比例1Comparative example 1
基于实施例1,与实施例1不同之处在于:玉米芯粉为微米级玉米芯粉。Based on Example 1, the difference from Example 1 is that the corncob flour is micron-sized corncob flour.
对比例2Comparative example 2
基于实施例1,与实施例1不同之处在于:未添加玉米芯粉,则聚乳酸为15%。Based on Example 1, the difference from Example 1 is that without adding corn cob flour, the polylactic acid is 15%.
效果评价及性能检测Effect evaluation and performance testing
实验一:理化性能检测Experiment 1: Physical and chemical performance testing
将实施例1-4的植物纤维改性可生物降解复合材料及对比例1-2的可生物降解材料分别放入注塑机制作成型,注塑机在160T、溶胶温度130-150℃、射速2-4s的工作条件下注塑成样条,进行性能检测。The plant fiber modified biodegradable composite material of Example 1-4 and the biodegradable material of Comparative Example 1-2 were put into an injection molding machine to make moldings. The injection molding machine was set at 160T, the sol temperature was 130-150°C, and the rate of fire was 2 Under the working condition of -4s, it is injected into a spline for performance testing.
表1理化性能检测结果Table 1 Physicochemical performance test results
Figure PCTCN2019100034-appb-000001
Figure PCTCN2019100034-appb-000001
从实施例1~4同对比例1、2的性能测试结果可以看到,将纳米级植物纤维加入到生物降解复合材料中对生物降解复合材料的力学性能影响较小,说明加入纳米级植物纤维后的生物降解复合材料依然具有较好的力学性能。加入纳米级植物纤维的生物降解复合材料吸水率相比纯的生物降解材料高,这可能是由于植物纤维具有纤维素等易吸水成分造成的,但本发明的生物降解复合材料的吸水率也控制在1%以内,相比现有淀粉改性的降解塑料存在吸水率过高(吸水率至少20%)造成其稳定性下降的问题,这些问题恰恰是本发明植物纤维改性的可生物降解复合材料没有的。From the performance test results of Examples 1 to 4 and Comparative Examples 1 and 2, it can be seen that adding nano-scale plant fibers to the biodegradable composite material has little effect on the mechanical properties of the biodegradable composite material, indicating that the addition of nano-scale plant fibers The latter biodegradable composite material still has good mechanical properties. The water absorption rate of the biodegradable composite material added with nano-scale plant fiber is higher than that of pure biodegradable material. This may be caused by the plant fiber having easy water absorption components such as cellulose, but the water absorption rate of the biodegradable composite material of the present invention is also controlled Within 1%, compared with the existing starch-modified degradable plastics, there is a problem that the water absorption rate is too high (the water absorption rate is at least 20%) and the stability thereof is reduced. These problems are precisely the biodegradable composite modified by the plant fiber of the present invention. There is no material.
再者,将本发明实施例1-4纳米级植物纤维改性的可生物降解复合材料吹塑造出的薄膜产品如包装袋,产品具有光泽、亮度高的特性,解决了现有碳酸钙改性的降解塑料亮度低的问题;而将对比例1的生物降解复合材料吹塑造出的薄膜产品如包装袋,产品光泽性差、亮度低,且表面会有粉料析出;故本发明实施例1-4纳米级植物纤维改性的可生物降解复合材料不仅光泽性好、亮度高,而且没有任何粉料析出,这说明纳米级植物纤维跟生物降解塑料具有较好的融合性。本发明同时解决了市场上采购的植物纤维粉由于粒径较大与聚乳酸实际上很难混合,即使对粒径再加工研磨到更小,混合制成母料后吹塑成型后的薄膜还会有粉料渗出的问题。Furthermore, the film products such as packaging bags made by blowing the biodegradable composite materials modified with nanometer-level plant fibers in Examples 1-4 of the present invention have the characteristics of gloss and high brightness, which solves the problem of the existing calcium carbonate modification The problem of low brightness of degradable plastics; while the film products, such as packaging bags, blown out of the biodegradable composite material of Comparative Example 1 have poor gloss, low brightness, and powder precipitation on the surface; therefore, the embodiment of the present invention The biodegradable composite material modified by 1-4 nanometer plant fiber not only has good gloss and high brightness, but also does not have any powder precipitation, which shows that nanometer plant fiber and biodegradable plastic have good fusion. The invention also solves the problem that the plant fiber powder purchased on the market is actually difficult to mix with polylactic acid due to its large particle size. Even if the particle size is reprocessed and ground to a smaller size, the film after being mixed into a masterbatch and blow molded There will be a problem of powder seepage.
实验二:降解性能检测Experiment 2: Degradation performance detection
将实施例1-4的植物纤维改性可生物降解复合材料及对比例1-2的可生物降解材料吹膜再加工,制成包装袋然后进行降解性能测试。The plant fiber modified biodegradable composite material of Examples 1-4 and the biodegradable material of Comparative Example 1-2 were blown and reprocessed into packaging bags and then tested for degradation performance.
本发明复合材料降解性能的评价采用土埋生物降解实验(本生物降解实验采用比较简单的室外土埋法,所用土壤为普通花池土壤,土埋深度10cm左右,降解实验开始后每隔10天加一定量的水,保持潮湿。第一批土埋30天后,取出试样,冲洗掉表面泥土并放于50℃烘箱中烘干24小时,然后计算失重率),其实验结果如表2所示。The degradation performance of the composite material of the present invention is evaluated using a soil-buried biodegradation experiment (this biodegradation experiment adopts a relatively simple outdoor soil burial method, the soil used is ordinary flower pond soil, and the soil burial depth is about 10 cm. After the degradation experiment starts, it is added every 10 days. A certain amount of water, keep it moist. After the first batch of soil is buried for 30 days, take out the sample, rinse off the surface soil and dry it in an oven at 50°C for 24 hours, and then calculate the weight loss rate). The experimental results are shown in Table 2. .
表2Table 2
 To 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 对比例1Comparative example 1 对比例2Comparative example 2
原始重gOriginal weight g 18.4518.45 18.2618.26 18.3718.37 18.0518.05 17.9517.95 18.3518.35
最终重量gFinal weight g 14.9914.99 13.3813.38 9.329.32 11.9911.99 16.3416.34 18.1818.18
失重率%Weight loss rate% 18.75%18.75% 26.74%26.74% 49.28%49.28% 33.58%33.58% 8.97%8.97% 0.91%0.91%
注:对比例1制作出的包装袋,表面不光滑,有纳米级植物纤维析出,无法使用。Note: The packaging bag made in Comparative Example 1 has a non-smooth surface and nano-level plant fibers are precipitated and cannot be used.
从实施例1~4同对比例1、2的降解测试结果可以看到,在自然环境的土埋降解测试中,降解30天时,相比未添加纳米级植物纤维的降解体系,本发明复合材料的降解率提高了20.26~51.11倍之间,相比添加微米级植物纤维改性的降解体系,本发明复合材料的降解率提高了1.97~4.97倍之间,这是在本申请试验过程中的一个意料之外的效果。From the degradation test results of Examples 1 to 4 and Comparative Examples 1 and 2, it can be seen that in the soil-buried degradation test in the natural environment, when the degradation is 30 days, compared with the degradation system without adding nano-scale plant fiber, the composite material of the present invention The degradation rate of the composite material is increased by 20.26 to 51.11 times. Compared with the degradation system modified by adding micron-scale plant fibers, the degradation rate of the composite material of the present invention is increased by 1.97 to 4.97 times. This is the test process of this application. An unexpected effect.
第二批土埋90天后,查看降解情况,实施例1、2的土埋区域还有部分的残留包装袋,失重率分别为86.34%和89.48%,实施例4的土埋区域仅剩少量的包装袋,失重率为96.55%,实施例3的土埋区域已经找不到包装袋了,完全降解了;而对比例1的土埋区域还有约一半的包装袋,失重率为49.22%;对比例2的土埋区域还有大量的包装袋,经测失重率为7.14%,主要是未添加玉米芯粉的复合材料实际上降解过程还是较长的,而且降解条件中对湿度、温度、微生物的要求较高。90 days after the second batch of soil was buried, check the degradation. There are still some residual packaging bags in the buried areas of Examples 1 and 2, and the weight loss rates are 86.34% and 89.48%, respectively. Only a small amount remains in the buried area of Example 4. The weight loss rate of the packaging bag is 96.55%. The packaging bag is no longer found in the buried area of Example 3 and is completely degraded; while the soil buried area of Comparative Example 1 has about half of the packaging bags, and the weight loss rate is 49.22%; There are still a large number of packaging bags in the soil-buried area of Comparative Example 2, and the measured weight loss rate is 7.14%. The main reason is that the composite material without corncob flour actually has a long degradation process, and the degradation conditions affect humidity, temperature, The requirements for microorganisms are higher.
本发明有益效果The beneficial effects of the invention
本发明采用研磨机对干燥后的市售植物纤维粉进行多级研磨达到纳米级细度,同时配合生物降解共聚酯、相容剂、增塑剂、增粘剂和聚乳酸等的协同作 用,对生物降解塑料的改性及降低产品成本,以利于塑料产品在使用后的充分降解,同时使的植物纤维粉这一农业副产品得以再利用,降低产品成本。The invention uses a grinder to grind the dried commercially available plant fiber powder in multiple stages to achieve nanometer fineness, and at the same time cooperate with the synergistic effect of biodegradable copolyester, compatibilizer, plasticizer, tackifier and polylactic acid , The modification of biodegradable plastics and the reduction of product costs, in order to facilitate the full degradation of plastic products after use, and at the same time enable the reuse of plant fiber powder, an agricultural by-product, to reduce product costs.
降解塑料聚乳酸、共聚酯原料价格基本是普通塑料如PE等的两倍以上,纳米级植物纤维改性后可降低成本30~50%,加工成品后由于加工性能更好,最终产品同等重量下数量比之普通塑料高30%,与传统塑料成品相比价格在一个档次上,竞争力大大提高;而现有淀粉改性的降解塑料存在吸水率过高(吸水率至少20%)造成其稳定性下降的问题,这些缺点恰恰是本发明植物纤维改性的可生物降解复合材料没有的,而且本发明纳米级植物纤维改性的可生物降解复合材料产品的亮度、拉伸性能也好过现有碳酸钙改性的降解塑料,非常适合食品包装材料、一次性食品餐具。The raw material prices of degradable plastics, polylactic acid and copolyester, are basically more than twice that of ordinary plastics such as PE. Nano-level plant fibers can be modified to reduce costs by 30-50%. After processing, the finished product has better processing performance and the final product has the same weight. The lower quantity is 30% higher than that of ordinary plastics. Compared with traditional plastic products, the price is at a level, and the competitiveness is greatly improved. However, the existing starch-modified degradable plastics have excessive water absorption (at least 20% water absorption). The problem of decreased stability, these shortcomings are exactly what the biodegradable composite material modified by the plant fiber of the present invention does not have, and the brightness and tensile properties of the biodegradable composite product modified by the nano-level plant fiber of the present invention are also better than the present. The degradable plastic modified by calcium carbonate is very suitable for food packaging materials and disposable food tableware.
经过纳米级植物纤维改性的可生物降解复合材料的降解性能更加优异。纳米级植物纤维对聚乳酸和生物降解共聚物的降解具有促进作用,在自然环境的土埋降解测试中,降解30天时,相比未添加纳米级植物纤维的降解体系,本发明复合材料的降解率提高了20.26~51.11倍之间,相比添加微米级植物纤维改性的降解体系,本发明复合材料的降解率提高了1.97~4.97倍之间,这是在本申请试验过程中的一个意料之外的效果。本发明最大的优点是在自然条件下掩埋在农田里、花池里,掩埋土厚10cm约三个月即可完全分解,回归自然,回归方式简单,节省大量人力物力,绿色环保。The biodegradable composite material modified by nanometer plant fiber has better degradation performance. Nano-scale plant fibers have a promoting effect on the degradation of polylactic acid and biodegradable copolymers. In the soil-buried degradation test in the natural environment, after 30 days of degradation, the composite material of the present invention is degraded compared to the degradation system without adding nano-scale plant fibers. The degradation rate of the composite material of the present invention is increased by 1.97 to 4.97 times compared with the degradation system modified by adding micron-level plant fibers. This is an unexpected result in the test process of this application. Outside the effect. The biggest advantage of the invention is that it is buried in farmland and flower ponds under natural conditions, and the buried soil can be completely decomposed with a thickness of 10 cm in about three months, returning to nature, simple returning methods, saving a lot of manpower and material resources, and being environmentally friendly.
显然,以上所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例,附图中给出了本申请的较佳实施例,但并不限制本申请的专利范围。本申请可以以许多不同的形式来实现,相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。尽管参照前述实施例对本申请进行了详细的说明,对于本领域的技术人员来而言,其依然可以对前述各具体实施方式所记载的技术方案进行修改,或者对其中部分技术特征进行等效替换。凡是利用本申请说明书及附图内容所做的等效结构,直接或间接运用在其他相关的技术领域,均同理在本申请专利保护范围之内。Obviously, the embodiments described above are only a part of the embodiments of the present application, rather than all of the embodiments. The drawings show preferred embodiments of the present application, but do not limit the patent scope of the present application. This application can be implemented in many different forms. On the contrary, the purpose of providing these examples is to make the understanding of the disclosure of this application more thorough and comprehensive. Although this application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible for those skilled in the art to modify the technical solutions described in each of the foregoing specific implementations, or equivalently replace some of the technical features. . All equivalent structures made using the contents of the description and drawings of this application, directly or indirectly used in other related technical fields, are similarly within the scope of patent protection of this application.

Claims (10)

  1. 一种纳米级植物纤维改性可生物降解复合材料的制备方法,其特征在于,其包括以下步骤:A preparation method of nano-level plant fiber modified biodegradable composite material, which is characterized in that it comprises the following steps:
    (1)将干燥后的植物纤维研磨获得纳米级植物纤维;(1) Grind the dried plant fibers to obtain nano-level plant fibers;
    (2)以重量百分比计,将10~50%的纳米级植物纤维、20~70%的生物降解共聚酯、5~20%的相容剂、5~15%的增塑剂和5~15%增粘剂一起加入到高速混合机中进行均匀混合得混合料;(2) In terms of weight percentage, combine 10-50% of nano-scale plant fibers, 20-70% of biodegradable copolyester, 5-20% of compatibilizer, 5-15% of plasticizer and 5~ 15% tackifier is added to the high-speed mixer and mixed uniformly to obtain a mixture;
    (3)将混合均匀的混合料加入到双螺杆挤出机中,在预设的挤出温度下将所述混合料挤出,造粒即获得纳米级植物纤维改性可生物降解复合材料。(3) The uniformly mixed mixture is added to the twin-screw extruder, the mixture is extruded at a preset extrusion temperature, and pelletized to obtain a nano-scale plant fiber modified biodegradable composite material.
  2. 根据权利要求1所述的纳米级植物纤维改性可生物降解复合材料的制备方法,其特征在于,所述生物降解共聚物为聚丁二酸丁二醇酯、聚(己二酸丁二醇酯和对苯二甲酸丁二醇酯共聚物)或聚(丁二酸丁二醇酯和对己二酸丁二醇酯共聚物)中的一种或几种的混合物。The method for preparing nano-scale plant fiber modified biodegradable composite material according to claim 1, wherein the biodegradable copolymer is polybutylene succinate, poly(butylene adipate) Ester and butylene terephthalate copolymer) or poly(butylene succinate and butylene terephthalate copolymer) or a mixture of several.
  3. 根据权利要求1所述的纳米级植物纤维改性可生物降解复合材料,其特征在于,所述相容剂为甲基丙烯酸缩水甘油酯、低聚环氧类扩链剂、乙醇胺和钛酸四丁酯中的一种或一种以上的混合物。The nano-scale plant fiber modified biodegradable composite material according to claim 1, wherein the compatibilizer is glycidyl methacrylate, oligomeric epoxy chain extender, ethanolamine and titanate One or more mixtures of butyl esters.
  4. 根据权利要求1所述的纳米级植物纤维改性可生物降解复合材料的制备方法,其特征在于,所述的增塑剂为环氧大豆油、白油、甘油、聚乙二醇、柠檬酸、邻苯二甲酸二甲酯、乙酰化柠檬酸三乙酯中的一种或一种以上的混合物。The method for preparing nano-scale plant fiber modified biodegradable composite material according to claim 1, wherein the plasticizer is epoxy soybean oil, white oil, glycerin, polyethylene glycol, citric acid , Dimethyl phthalate, acetylated triethyl citrate or a mixture of more than one.
  5. 根据权利要求1所述的纳米级植物纤维改性可生物降解复合材料的制备方法,其特征在于,所述增粘剂为马来酸酐。The method for preparing a nano-scale plant fiber modified biodegradable composite material according to claim 1, wherein the thickening agent is maleic anhydride.
  6. 根据权利要求1所述的纳米级植物纤维改性可生物降解复合材料的制备方法,其特征在于,所述植物纤维为木屑、竹屑、果壳、稻壳、麦壳、花生壳、大豆壳、甘蔗渣、水稻秸秆、麦草、高粱杆、棉杆、麻秆、玉米芯粉、豆腐渣等中的至少一种。The method for preparing nano-scale plant fiber modified biodegradable composite material according to claim 1, wherein the plant fiber is wood chips, bamboo chips, fruit husks, rice husks, wheat husks, peanut husks, and soybean husks. , At least one of bagasse, rice straw, wheat straw, sorghum stalk, cotton stalk, hemp stalk, corn cob powder, bean curd residue, etc.
  7. 根据权利要求1至6任意一项所述的纳米级植物纤维改性可生物降解复合材料的制备方法,其特征在于,所述的预设的挤出温度为170-220℃。The method for preparing a nano-scale plant fiber modified biodegradable composite material according to any one of claims 1 to 6, wherein the preset extrusion temperature is 170-220°C.
  8. 一种纳米级植物纤维改性可生物降解复合材料,其特征在于,其通过如权利要求1至7任一所述的纳米级植物纤维改性可生物降解复合材料的制备方法制备得到。A nano-scale plant fiber modified biodegradable composite material, characterized in that it is prepared by the preparation method of the nano-scale plant fiber modified biodegradable composite material according to any one of claims 1 to 7.
  9. 一种一次性餐具,其特征在于,所述一次性餐具使用权利要求8所述的纳米级植物纤维改性可生物降解复合材料制成。A disposable tableware, characterized in that the disposable tableware is made of the nano-level plant fiber modified biodegradable composite material according to claim 8.
  10. 一种复合材料包装袋,其特征在于,所述复合材料包装袋使用权利要求8所述的纳米级植物纤维改性可生物降解复合材料制成。A composite material packaging bag, characterized in that the composite material packaging bag is made of the nano-level plant fiber modified biodegradable composite material according to claim 8.
PCT/CN2019/100034 2019-07-29 2019-08-09 Nanoscale plant fiber modified biodegradable composite material, preparation method therefor, and application thereof WO2021017031A1 (en)

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