WO2021013186A1 - Test device and test method for simulating earth-filling and grouting - Google Patents

Test device and test method for simulating earth-filling and grouting Download PDF

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Publication number
WO2021013186A1
WO2021013186A1 PCT/CN2020/103556 CN2020103556W WO2021013186A1 WO 2021013186 A1 WO2021013186 A1 WO 2021013186A1 CN 2020103556 W CN2020103556 W CN 2020103556W WO 2021013186 A1 WO2021013186 A1 WO 2021013186A1
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WIPO (PCT)
Prior art keywords
grouting
soil
cavity
pipe
test bench
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PCT/CN2020/103556
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French (fr)
Chinese (zh)
Inventor
牛建东
古炜恒
张波涛
周柱
刘建新
陈红飞
谭旭亮
邱亮亮
李艳鸽
刘文杰
李泽玮
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中南大学
长沙恒德岩土工程技术有限公司
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Application filed by 中南大学, 长沙恒德岩土工程技术有限公司 filed Critical 中南大学
Publication of WO2021013186A1 publication Critical patent/WO2021013186A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/04Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of buildings

Definitions

  • the invention belongs to the technical field of underground engineering construction, and specifically relates to an experimental device and an experimental method for simulating soil filling and grouting.
  • the technical problem to be solved by the present invention is to overcome the shortcomings of the prior art, and provide an experimental device and an experimental method for simulating soil filling grouting which is convenient for grouting and solid excavation, and subsequent detailed research.
  • the technical solution proposed by the present invention is:
  • An experimental device used for simulating soil filling and grouting includes a grouting system, a laboratory bench cavity, a bottom plate and an information monitoring device.
  • the grouting system is connected to the test bench cavity, and the information monitoring device is arranged between the grouting system and the test bench cavity.
  • the laboratory bench cavity includes at least two layers of cavities superimposed, each layer of cavities includes at least two parts, and each layer of cavities and the parts of each layer of cavities are connected in a detachable manner.
  • the bottom plate is arranged at the bottom of the test bench cavity.
  • the cavity of the test bench is composed of multiple layers of cavities and a bottom plate superimposed and spliced, and the detachable way is adopted between the layers of the cavities and the parts of each layer of the cavity.
  • the cavities of each layer and the parts of the cavities of each layer are connected by welding wings and bolts.
  • the installation and disassembly of the entire test bench cavity can be more convenient and tight, and on the other hand, the structure of the entire experimental device can be simplified and the cost can be reduced.
  • a sealing ring is provided between the welding wings on each layer of the cavity, so that the sealing of the cavity of the test bench can be further increased, thereby avoiding leakage during the grouting process.
  • a pressure relief hole is provided on the cavity, and a pressure relief valve is provided at the pressure relief hole.
  • the grouting pressure can be flexibly controlled, which can prevent the grout and fill from emerging during the grouting process, and strictly simulate the on-site grouting situation, which is more in line with engineering practice. The result is more precise.
  • the top of the cavity of the test bench is connected to the grouting system.
  • the grouting sequence is set to inject from the top of the test bench cavity down, which is more in line with engineering practice.
  • the experimental device for simulating fill grouting according to the present invention also includes a detection system.
  • the detection system includes a light power penetration probe, a soil extractor, an indoor direct shear instrument and a standard ring knife.
  • the information monitoring device includes a pressure gauge, an electromagnetic flowmeter, and a displacement monitoring device.
  • the pressure gauge and electromagnetic flowmeter can be used to monitor the grouting pressure and flow rate in the grouting process in real time.
  • the displacement monitoring device can realize the observation of the grout filling and compacting the soil during the grouting process, reflecting the spread of the grout in the soil. Morphology and mechanism of action.
  • the grouting system includes two slurry storage steel drums, a transparent slurry suction pipe, a high pressure pipe, a grouting pipe, and a dual-liquid grouting machine.
  • two slurry storage steel buckets are respectively used for storing diluted water glass and cement slurry, and the slurry storage buckets are respectively connected with a double-liquid grouting machine through a transparent slurry suction pipe.
  • the high-pressure pipes are respectively connected with a double-liquid grouting machine, and a three-way pipe is arranged on the high-pressure pipe, and the grouting pipe is connected with the three-way pipe.
  • the water glass and the cement slurry are respectively placed in two slurry storage steel buckets through dilution.
  • the cement slurry and water glass placed in the two slurry storage steel buckets are respectively connected to the two-fluid grouting machine through a transparent slurry suction pipe.
  • the grouting machine is merged into the high-pressure pipe, and the cement slurry and water glass are mixed through the tee on the high-pressure pipe, and then connected to the grouting pipe on the upper part of the test bench cavity through the information monitoring device, and the grouting pipe is inserted into the grouting soil Body.
  • the grouting system of this structure can provide a stable two-liquid slurry. By setting a ball valve 17 at the inlet of the water glass, it is convenient to control the ratio of cement slurry and water glass.
  • the grouting system further includes a screen, which is arranged on the slurry storage steel drum.
  • the screen By placing the screen on the slurry storage steel drum, it can prevent the agglomerated cement block from entering the grouting machine and causing the grouting efficiency to drop.
  • the experimental method according to the second aspect of the present invention includes:
  • Step 1 Take soil and screen: First, screen the filled soil retrieved from the construction site to remove large particles of rocks, plants and garbage, and then stir the soil to make its properties more uniform and random Take soil samples for indoor tests to determine particle size, density, liquid limit and plastic limit, moisture content, cohesion and internal friction angle.
  • Step 2 Install the aforementioned experimental device for simulating filling and grouting.
  • Step 3 Shovel the soil into the cavity of the experiment bench, first step on the soil with your feet, and then use a tamping machine to evenly ram the soil from the inside to the outside.
  • Step 4 Perform a light dynamic penetration test on the fill before grouting, and record the number of times the hammer falls each time the instrument is hit, and then backfill and compact the holes produced during the test.
  • Step 5 Configure slurry and water glass. The slurry uses cement slurry with a water-cement ratio of 1:1, and the water glass concentration is 25 Baume.
  • Pre-grouting and opening preparation First, use a water mill electric drill to make a hole on the flat ground near the laboratory, insert the grouting pipe, and connect the grouting supporting pressure pipe to the grouting pipe for pre-grouting to ensure it is used for simulation
  • the experimental device for filling and grouting is in normal use.
  • the soil sampler is used to sample at the center of the test bench cavity, and then the soil samples are tested for density, particle grading curve, liquid-plastic limit, water content, and direct shear test.
  • Grouting Before starting grouting, drain the clear water in the grouting pipe.
  • Step 8 When thick grout appears in the pressure relief hole, close the pressure relief hole, then start grouting and record the top soil during the grouting process Change data, slurry flow rate, grouting pressure change data, and pay attention to whether the slurry overflows from the periphery of the test bench cavity.
  • Step 8 Seven days after the grouting is completed, a light dynamic penetration test is performed on the top of the cavity of the test bench, and the number of drops of the hammer of the instrument in each probe hole is recorded.
  • Step 9 Sampling from the soil extractor after grouting: Use a drilling instrument to take the core, and then perform soil density, moisture content, and direct shear tests.
  • Step 10 Excavation and detailed study of grouting and solidification: Remove the outer shell of the test bench cavity, sweep away the loose soil, leave the grouting and solidification, check the shape of the slurry vein and measure the size.
  • the excavation of grouting and solidification and the subsequent detailed research are very convenient, and the detection system And the information monitoring device can ensure that the entire experimental project is more in line with engineering practice, and the results obtained by the simulation test are more accurate.
  • step 6 a bag containing cement is set in the middle of the grouting pipe before the grouting pipe is lowered, and the grouting pipe is lowered to a certain depth.
  • the hole in the center of the cavity of the test bench is sealed and stepped firmly, a fixed pipe is set on the top of the slurry storage steel drum, and the pressure relief device at the outlet of the grouting pipe is fixed on the fixed pipe.
  • a fixed pipe is set on the top of the slurry storage steel drum, and the pressure relief device at the outlet of the grouting pipe is fixed on the fixed pipe, which can prevent the grouting pipe from popping out due to excessive pressure in the cavity of the test bench during grouting.
  • the present invention has the advantages of facilitating the excavation of grouting and solidification, and subsequent detailed research.
  • Figure 1 schematically shows the front view structure of a test bench cavity of an embodiment of the present invention
  • Figure 2 schematically shows the top view structure of the test bench cavity of the embodiment of the present invention
  • Figure 3 schematically shows the overall frame structure of the grouting system of the embodiment of the present invention
  • Figure 4 schematically shows the overall frame structure of the test device for simulating filling and grouting according to an embodiment of the present invention
  • Figure 5 schematically shows the sampling test density of the ring knife in an embodiment of the present invention
  • Figure 6 schematically shows the light dynamic penetration detection point before grouting according to an embodiment of the present invention
  • Figure 7 schematically shows the light dynamic penetration detection point after grouting in an embodiment of the present invention
  • Fig. 8 schematically shows sampling points for indoor tests of soil after grouting in an embodiment of the present invention
  • Fig. 9 schematically shows the flow of the test method of the embodiment of the present invention.
  • Fig. 1 schematically shows the front view structure of a test bench cavity 2 according to an embodiment of the present invention.
  • FIG. 2 schematically shows the top view structure of the test bench cavity 2 of the embodiment of the present invention.
  • Fig. 3 schematically shows the overall frame structure of the grouting system 1 of the embodiment of the present invention.
  • FIG. 4 schematically shows the overall frame structure of the test device 10 for simulating fill grouting according to an embodiment of the present invention.
  • Fig. 5 schematically shows the sampling test density of the ring knife in an embodiment of the present invention.
  • Fig. 6 schematically shows the light dynamic penetration detection point before grouting in an embodiment of the present invention.
  • Fig. 7 schematically shows the light dynamic penetration detection point after grouting in an embodiment of the present invention.
  • Fig. 8 schematically shows sampling points for indoor tests of soil after grouting in an embodiment of the present invention.
  • Fig. 9 schematically shows the flow of the test method of the embodiment of the present invention.
  • the experimental device 10 for simulating filling grouting includes a grouting system 1, a laboratory bench cavity 2, a bottom plate 3 and an information monitoring device 4.
  • the grouting system 1 is connected to the test bench cavity 2, and the information monitoring device 4 is arranged between the grouting system 1 and the test bench cavity 2.
  • the laboratory bench cavity 2 includes at least two layers of cavities 21 superimposed, each layer of cavities 21 includes at least two parts, and each layer of cavities 21 and each part of each layer of cavities 21 are connected in a detachable manner.
  • the bottom plate 3 is arranged at the bottom of the cavity 21 of the test bench.
  • the cavity of the test bench is composed of multi-layer cavities and bottom plate superimposed and spliced, and detachable is adopted between each layer of cavities and between each part of each layer of cavities.
  • the method of connection, installation and disassembly is convenient, which is conducive to the excavation and sampling of grouting and solids and subsequent detailed research on grouting and solids.
  • the working condition of the grouting system can be monitored in real time to ensure that the grouting process is stable and meets the test requirements.
  • a supporting base 24 is provided at the bottom of the laboratory bench cavity 2.
  • a bearing plate 25 is provided between the supporting base 24 and the bottom plate 3. By providing the bearing plate, the structural strength and structural stability of the entire experimental device can be further increased.
  • the information monitoring device 4 includes a pressure gauge 41, an electromagnetic flow meter 42 and a displacement monitoring device 43.
  • the pressure gauge and electromagnetic flowmeter can be used to monitor the grouting pressure and flow rate in the grouting process in real time.
  • the displacement monitoring device can realize the observation of the grout filling and compacting the soil during the grouting process, reflecting the spread of the grout in the soil. Morphology and mechanism of action.
  • the displacement monitoring device 43 includes a flat wooden board 431 and a displacement strain gauge 432 arranged on the flat wooden board 431 and a sensing line 433 connected with the displacement strain gauge 432.
  • the grouting system 1 includes two slurry storage steel drums 11, a transparent slurry suction pipe 12, a high pressure pipe 13, a grouting pipe 14 and a two-liquid grouting machine 15.
  • two slurry storage steel barrels 11 are used to store diluted water glass and cement slurry, respectively, and the slurry storage barrel 11 is connected to a double-liquid grouting machine 15 through a transparent slurry suction pipe 12 respectively.
  • the high-pressure pipes 13 are respectively connected with the double-liquid grouting machine 15, and the three-way pipe 16 is provided on the high-pressure pipe 13, and the grouting pipe 14 is connected with the three-way pipe 16.
  • the water glass and the cement slurry are respectively placed in two slurry storage steel buckets through dilution.
  • the cement slurry and water glass placed in the two slurry storage steel buckets are respectively connected to the two-fluid grouting machine through a transparent slurry suction pipe.
  • the grouting machine is merged into the high-pressure pipe, and the cement slurry and water glass are mixed through the tee on the high-pressure pipe, and then connected to the grouting pipe on the upper part of the test bench cavity through the information monitoring device, and the grouting pipe is inserted into the grouting soil Body.
  • the grouting system of this structure can provide a stable two-liquid slurry. By setting a ball valve at the inlet of the water glass, it is convenient to control the ratio of cement slurry and water glass.
  • the grouting system 1 further includes a screen, and the screen is arranged on the slurry storage steel drum 11 for storing cement slurry.
  • the screen By placing the screen on the slurry storage steel drum, it can prevent the agglomerated cement block from entering the grouting machine and causing the grouting efficiency to drop.
  • the experimental device 10 for simulating filling and grouting is preferably, as shown in FIG. 1, the wing plates 5 and bolts are welded between the cavities 21 of each layer and between the parts of the cavities 21 of each layer. 6Connect.
  • the installation and disassembly of the entire test bench cavity can be more convenient and tight, and on the other hand, the structure of the entire experimental device can be simplified and the cost can be reduced.
  • a sealing ring 7 is provided between the welding wing plates 5 on each layer of the cavity 21, so that the sealing of the cavity of the test bench can be further increased, thereby avoiding leakage during the grouting process.
  • the cavity 21 is provided with a pressure relief hole 22, and the pressure relief hole 22 is provided with a high-strength pressure relief valve 23.
  • the pressure relief valve 23 is a ball valve.
  • the test bench cavity 2 is a 5-layer circular cavity formed by superimposing and splicing 10 semicircular iron rings and a bottom plate.
  • the three-layer cavity near the bottom of the circular cavity is arranged with 6 layers.
  • the cavity layer and the layer and the two semicircular iron rings on the same layer are connected by high-strength bolts 6 by welding wing plates 5, and 3mm thick rubber gaskets are used to seal the joints.
  • the top of the test bench cavity 2 is connected with the grouting system 1.
  • the experimental device 10 for simulating fill grouting further includes a detection system.
  • the detection system includes a light power penetration probe, a soil extractor, an indoor direct shear instrument and a standard ring knife.
  • the experimental method for simulating fill grouting according to the embodiment of the second aspect of the present invention includes:
  • Step 1 Take soil and screen: First, screen the filled soil retrieved from the construction site to remove large particles of rocks, plants and garbage, and then stir the soil to make its properties more uniform and random Take soil samples for indoor tests to determine particle size, density, liquid limit and plastic limit, moisture content, cohesion and internal friction angle.
  • Step 2 Install the above-mentioned experimental device 10 for simulating filling and grouting. First, connect the test bench cavity 2 with high-strength bolts 6, and then connect the grouting system 1, the test bench cavity 2, and the information in sequence Monitoring device 4 and detection system 9.
  • Step 3 Shovel the soil into the cavity 2 of the test bench. First shovel the soil flat with your feet, and then use a tamping machine to evenly ram the soil from the inside to the outside to reduce the large pore pressure in the fill due to the shovel level. Then in each layer of the cavity, as shown in Figure 5, use the standard ring knife to take soil samples at four positions B1 ring knife 750, B2 ring knife 750, B3 ring knife 750, and B4 ring knife 750 for compactness test, where 750 is the distance The distance from the center point is 750mm to ensure that the difference in soil sample density is less than 10%, until the 1.5m high fill of the fifth layer in the cavity 2 of the test bench is completely tamped.
  • Step 4 Carry out light dynamic penetration test on the fill before grouting, as shown in Figure 6, mark 8 light dynamic penetration points before grouting: C1 light 250, C2 light 250, C3 light 500, C4 Light 500, C5 light 750, C6 light 750, C7 light 900, C8 light 900, the number after the point name is the distance from the center point, as shown in Figure 5. Record in the table the number of times the hammer falls each time the instrument hits 300mm (0mm ⁇ 300mm, 300mm ⁇ 600mm, 600mm ⁇ 900mm). After the light dynamic penetration test is completed, the holes produced during the test are backfilled and compacted.
  • Step 5 Configure the slurry and water glass.
  • the slurry adopts a cement slurry with a water-cement ratio of 1:1.
  • the same quality water and P.O.42.5 cement ash are mixed and stirred and poured into the slurry storage steel bucket 11 through a 5mm screen 17.
  • the concentration of water glass is 25 Baume, measured by a hydrometer.
  • Step 6 Pre-grouting and opening preparation: First, use a water mill electric drill to make a hole with a diameter of 70mm and a depth of 1m on the flat ground near the laboratory, and insert a 1m long grouting pipe, and connect the grouting supporting pressure pipe to the grouting pipe.
  • the grouting pipe is pre-grouted to ensure the normal use of the experimental device 10 for simulating filling grouting.
  • the grouting pipe is cleaned by suction pipe.
  • a 70mm diameter soil extractor was used to sample at the center of chamber 2 of the test bench with a total sampling depth of 1050mm, and the soil samples were wrapped and recorded. Then the soil samples were tested for density, particle grading curve, liquid-plastic limit, water content, and direct shear test.
  • Step 7 Grouting: Before starting grouting, drain the clear water in the grouting pipe. When thick grout appears in the pressure relief hole, close the pressure relief hole, then start grouting and record the top soil during the grouting process Change data, slurry flow rate, grouting pressure change data, and pay attention to whether the slurry overflows from the periphery of the test bench cavity.
  • Step 8 Seven days after the grouting is completed, perform a light dynamic penetration test on the top of the chamber 2 of the test bench, and test the 8 light dynamic penetration points marked in Figure 7: E1 light 250, E2 light 250, E3 light 500 , E4 light 500, E5 light 750, E6 light 750, E7 light 900, E8 light 900, where the number after the point name is the distance from the center point. Record each 300mm drop of the instrument in each probe in the table ( 0mm ⁇ 300mm, 300mm ⁇ 600mm, 600mm ⁇ 900mm) the number of times the hammer falls.
  • Step 9 Take samples from the soil extractor after grouting: Use a 70mm drilling instrument to take a core of 1050mm. As shown in Figure 8, the soil sampling positions are marked as F1 for 250, F2 for 500, F3 for 750, F4 for 900, and the middle point The number after the name is the distance from the center point. Then carry out soil density, moisture content, and direct shear tests.
  • Step 10 Excavation and detailed study of grouting and solidification: Remove the outer shell of the test bench cavity 2, sweep away the loose soil, leave the grouting and solidification, check the shape of the slurry vein and measure the size.
  • Step 11 Cleaning: Put the slurry inlet hose (grouting pipe) into clean water, open the valve, drain the remaining slurry with water, and clean it, while cleaning the slurry storage steel drum and other equipment.
  • the excavation of grouting and solidification and the subsequent detailed research are very convenient, and the detection system And the information monitoring device can ensure that the entire experimental project is more in line with engineering practice, and the results obtained by the simulation test are more accurate.
  • step 6 before lowering the grouting pipe, wrap a bag containing cement in the middle of the grouting pipe, and tie it with a transparent tape so that it can block the borrow hole.
  • step 6 To prevent the grout from overflowing from the 70mm borrow hole, lower the grouting pipe to a depth of 950mm, and plug the hole in the center of the test bench cavity with soil.
  • three steel pipes were tied on the top of the grouting steel drum, and the pressure relief device at the outlet of the grouting pipe was fixed on the steel pipe.
  • the experimental device and experimental method for simulating fill grouting according to the present invention are convenient for the excavation of grouting and solidification and subsequent detailed research.

Abstract

A test device for simulating earth-filling and grouting, comprising a grouting system (1), a test bench cavity (2), a bottom plate (3), and an information monitoring device (4). The grouting system (1) is connected to the test bench cavity (2), and the information monitoring device (4) is disposed between the grouting system (1) and the test bench cavity (2). The test bench cavity (2) comprises at least two cavities (21) stacked together, and each cavity (21) comprises at least two portions. The cavities (21) are connected to each other in a detachable manner, and the portions of each cavity (21) are also connected to each other in a detachable manner. The bottom plate (3) is disposed at the bottom of the test bench cavity (2). Further disclosed is a corresponding test method. The device and method help to evacuate grouting-reinforced portions and facilitates subsequent detailed research.

Description

一种用于模拟填土注浆的实验装置及实验方法Experimental device and method for simulating soil filling and grouting
相关申请的交叉引用Cross references to related applications
本申请要求享有于2019年7月24日提交的名为“一种用于模拟填土注浆的实验装置及实验方法”的中国专利申请201910672357.7的优先权,该申请的全部内容通过引用结合于本文中。This application claims the priority of the Chinese patent application 201910672357.7 entitled "An Experimental Device and Experimental Method for Simulating Fill Grouting", which was filed on July 24, 2019. The entire content of this application is incorporated by reference. In this article.
技术领域Technical field
本发明属于地下工程施工技术领域,具体涉及一种用于模拟填土注浆的实验装置及实验方法。The invention belongs to the technical field of underground engineering construction, and specifically relates to an experimental device and an experimental method for simulating soil filling and grouting.
背景技术Background technique
在地下工程施工领域,注浆技术的应用越来越广泛,由于注浆工程涉及到的地层条件复杂多变,且不确定性较大,现有理论研究工作严重滞后于应用,难以科学的指导设计、施工和评价工作,大多依靠人工经验来评价,导致在使用过程中经常出现注浆效果难以满足工程要求或者注浆材料浪费等现象。而且在施工前注浆效果及浆液扩散规律往往很难被直观地看到,注浆模拟试验可以真实、全面、直观的反映岩土体在外力扰动下的力学行为及浆液的扩散规律。因此,在特定的工程地质条件下,研制复合条件的相关实验装置开展模拟试验极为重要。目前,现有技术中的模拟实验装置存在不利于注浆加固体的开挖,以及后续的细部研究的问题。In the field of underground engineering construction, the application of grouting technology is becoming more and more extensive. Because the stratum conditions involved in grouting engineering are complex and changeable, and the uncertainty is large, the existing theoretical research work seriously lags behind the application and is difficult to guide scientifically Design, construction, and evaluation work mostly rely on manual experience for evaluation, which often results in grouting effects that are difficult to meet engineering requirements or waste of grouting materials during use. Moreover, the effect of grouting and the law of grout diffusion before construction are often difficult to be seen intuitively. The grouting simulation test can truly, comprehensively and intuitively reflect the mechanical behavior of rock and soil under external force disturbance and the law of grout diffusion. Therefore, under specific engineering geological conditions, it is extremely important to develop relevant experimental devices under compound conditions to carry out simulation tests. At present, the simulation experiment device in the prior art has problems that are not conducive to the excavation of grouting and solidification and subsequent detailed research.
发明内容Summary of the invention
本发明要解决的技术问题是克服现有技术的不足,提供一种便于注浆加固体的开挖,以及后续的细部研究的用于模拟填土注浆的实验装置及实验方法。The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art, and provide an experimental device and an experimental method for simulating soil filling grouting which is convenient for grouting and solid excavation, and subsequent detailed research.
为了解决上述技术问题,本发明提出的技术方案为:In order to solve the above technical problems, the technical solution proposed by the present invention is:
一种用于模拟填土注浆的实验装置,包括注浆系统、实验台腔体、底板和信息监测装置。其中,注浆系统与试验台腔体连接,信息监测装置布置在注浆系统 与试验台腔体之间。实验台腔体包括至少两层腔体叠加,每层腔体包括至少两部分,各层腔体之间和每层腔体各部分之间以可拆卸的方式连接。底板布置在试验台腔体底部。An experimental device used for simulating soil filling and grouting includes a grouting system, a laboratory bench cavity, a bottom plate and an information monitoring device. Among them, the grouting system is connected to the test bench cavity, and the information monitoring device is arranged between the grouting system and the test bench cavity. The laboratory bench cavity includes at least two layers of cavities superimposed, each layer of cavities includes at least two parts, and each layer of cavities and the parts of each layer of cavities are connected in a detachable manner. The bottom plate is arranged at the bottom of the test bench cavity.
根据本发明的用于模拟填土注浆的实验装置,试验台腔体由多层腔体及底板叠加拼接构成,各层腔体之间和每层腔体各部分之间采用可拆卸的方式连接,安装和拆卸便利,有利于注浆加固体的开挖取样以及后续对注浆加固体的细部研究。通过信息监测装置,能够实时监测注浆系统的工作情况,以确保注浆过程稳定和符合试验要求。According to the experimental device for simulating soil filling and grouting of the present invention, the cavity of the test bench is composed of multiple layers of cavities and a bottom plate superimposed and spliced, and the detachable way is adopted between the layers of the cavities and the parts of each layer of the cavity The connection, installation and disassembly are convenient, which is conducive to the excavation sampling of grouting and solidification and the follow-up detailed research on grouting and solidification. Through the information monitoring device, the working condition of the grouting system can be monitored in real time to ensure that the grouting process is stable and meets the test requirements.
对于上述技术方案,还可进行如下所述的进一步的改进。For the above technical solutions, further improvements can be made as described below.
根据本发明的用于模拟填土注浆的实验装置,在一个优选的实施方式中,各层腔体之间和每层腔体各部分之间通过焊接翼板和螺栓连接。According to the experimental device for simulating filling and grouting of the present invention, in a preferred embodiment, the cavities of each layer and the parts of the cavities of each layer are connected by welding wings and bolts.
通过焊接翼板和高强螺栓连接的方式,一方面能够使得整个试验台腔体的安装和拆卸更加便捷、密封性强,另一方面可以简化整个实验装置的结构,降低成本。Through the welding of the wings and the high-strength bolt connection, on the one hand, the installation and disassembly of the entire test bench cavity can be more convenient and tight, and on the other hand, the structure of the entire experimental device can be simplified and the cost can be reduced.
进一步地,在一个优选的实施方式中,各层腔体上的焊接翼板之间设有密封圈,因此能够进一步增加试验台腔体的密封性,从而避免注浆过程中产生泄露。Further, in a preferred embodiment, a sealing ring is provided between the welding wings on each layer of the cavity, so that the sealing of the cavity of the test bench can be further increased, thereby avoiding leakage during the grouting process.
进一步地,在一个优选的实施方式中,腔体上设有泄压孔,泄压孔处设有泄压阀。Further, in a preferred embodiment, a pressure relief hole is provided on the cavity, and a pressure relief valve is provided at the pressure relief hole.
通过设置泄压孔和高强度的泄压阀,可灵活控制注浆压力,能够防止注浆过程中浆液和填土冒出,并且严格模拟现场注浆情况,更符合工程实践,模拟试验得到的结果更加精确。By setting pressure relief holes and high-strength pressure relief valves, the grouting pressure can be flexibly controlled, which can prevent the grout and fill from emerging during the grouting process, and strictly simulate the on-site grouting situation, which is more in line with engineering practice. The result is more precise.
进一步地,在一个优选的实施方式中,试验台腔体顶部与注浆系统连接。Further, in a preferred embodiment, the top of the cavity of the test bench is connected to the grouting system.
注浆顺序设置为从试验台腔体顶部往下注入,更符合工程实践。The grouting sequence is set to inject from the top of the test bench cavity down, which is more in line with engineering practice.
根据本发明的用于模拟填土注浆的实验装置还包括检测系统。The experimental device for simulating fill grouting according to the present invention also includes a detection system.
通过检测装置能够排除因试验装置和实验步骤的精度未达到要求对实验结果的干扰。Through the detection device, the interference to the experimental results due to the accuracy of the test device and the experimental steps can be eliminated.
具体地,在一个优选的实施方式中,检测系统包括轻型动力触探仪、取土器、室内直剪仪器和标准环刀。Specifically, in a preferred embodiment, the detection system includes a light power penetration probe, a soil extractor, an indoor direct shear instrument and a standard ring knife.
具体地,在一个优选的实施方式中,信息监测装置包括压力表、电磁流量计和位移监测装置。通过压力表、电磁流量计能够实时监测注浆过程中的注浆压力 和流量,通过位移监测装置能够实现在注浆过程中对浆液充填挤密土体的观测,反映浆液在土体中的扩散形态和作用机理。Specifically, in a preferred embodiment, the information monitoring device includes a pressure gauge, an electromagnetic flowmeter, and a displacement monitoring device. The pressure gauge and electromagnetic flowmeter can be used to monitor the grouting pressure and flow rate in the grouting process in real time. The displacement monitoring device can realize the observation of the grout filling and compacting the soil during the grouting process, reflecting the spread of the grout in the soil. Morphology and mechanism of action.
具体地,在一个优选的实施方式中,注浆系统包括两个储浆钢桶、透明吸浆管、高压管、注浆管和双液注浆机。其中,两个储浆钢桶分别用于储存稀释后的水玻璃和水泥浆,储浆桶分别通过透明吸浆管与双液注浆机连接。高压管分别与双液注浆机连接,并且高压管上设有三通管道,注浆管与三通管道连接。Specifically, in a preferred embodiment, the grouting system includes two slurry storage steel drums, a transparent slurry suction pipe, a high pressure pipe, a grouting pipe, and a dual-liquid grouting machine. Among them, two slurry storage steel buckets are respectively used for storing diluted water glass and cement slurry, and the slurry storage buckets are respectively connected with a double-liquid grouting machine through a transparent slurry suction pipe. The high-pressure pipes are respectively connected with a double-liquid grouting machine, and a three-way pipe is arranged on the high-pressure pipe, and the grouting pipe is connected with the three-way pipe.
水玻璃和水泥浆通过稀释分别放置在两个储浆钢桶中,两个储浆钢桶中放置的水泥浆和水玻璃分别通过透明吸浆管与双液注浆机相连接,经双液注浆机汇入高压管中,并且经高压管路上的三通实现水泥浆和水玻璃的混合,再经过信息监测装置与试验台腔体上部的注浆管连接,注浆管插入注浆土体中。这种结构的注浆系统能够提供稳定的双液浆体,通过在水玻璃入口处设置球阀17,便于控制水泥浆液和水玻璃的比例。The water glass and the cement slurry are respectively placed in two slurry storage steel buckets through dilution. The cement slurry and water glass placed in the two slurry storage steel buckets are respectively connected to the two-fluid grouting machine through a transparent slurry suction pipe. The grouting machine is merged into the high-pressure pipe, and the cement slurry and water glass are mixed through the tee on the high-pressure pipe, and then connected to the grouting pipe on the upper part of the test bench cavity through the information monitoring device, and the grouting pipe is inserted into the grouting soil Body. The grouting system of this structure can provide a stable two-liquid slurry. By setting a ball valve 17 at the inlet of the water glass, it is convenient to control the ratio of cement slurry and water glass.
进一步地,在一个优选的实施方式中,注浆系统还包括筛网,筛网布置在储浆钢桶上。Further, in a preferred embodiment, the grouting system further includes a screen, which is arranged on the slurry storage steel drum.
通过将筛网置于储浆钢桶上,能够防止已结块的水泥块进入注浆机导致注浆效率下降。By placing the screen on the slurry storage steel drum, it can prevent the agglomerated cement block from entering the grouting machine and causing the grouting efficiency to drop.
根据本发明第二方面的实验方法,包括:The experimental method according to the second aspect of the present invention includes:
步骤一、取土筛分:首先将施工工地中取回的填土进行筛分,将其中大颗粒石块、植物和垃圾筛除,随后对土体进行搅拌使其性质变得较为均一,随机取土样进行室内试验测定颗粒级配、密度、液限和塑限、含水率、粘聚力和内摩擦角。步骤二、安装上述所述的用于模拟填土注浆的实验装置。步骤三、将土体铲入实验台腔体内,首先用脚将土踩平,然后采用夯实机由内至外均匀地夯实土体。随后每层腔体内在至少2个以上位置使用标准环刀取土样进行密实度测试,保证土样密实度相差小于10%,直至所述实验台腔体内的填土完全夯实。步骤四、对注浆前填土进行轻型动力触探试验,分别记录每次仪器击入时铁锤下落的次数,然后将试验过程中产生的孔回填压实。步骤五、配置浆液和水玻璃,浆液采用水灰比为1:1的水泥浆,水玻璃浓度为25波美度。步骤六、预注浆及开孔准备:首先在实验室附近平地上采用水磨电钻开一个孔,下入注浆管,将注浆配套压力管连接注浆管进行预注浆,确保用于模拟填土注浆的实验装置正常使用。采用取土器在试验台腔体中心取样,随后对土样进行密度、颗粒级配曲线、液塑限、含水 率、直剪试验等试验。步骤七、注浆:开始注浆前将注浆管内的清水排出,当泄压孔出现浓浆的时候,关闭泄压孔,随后开始注浆并进行记录注浆过程中的顶面土体的变化、浆液流量、注浆压力变化数据,并注意浆液是否从试验台腔体周边溢出。步骤八、注浆完成7天后,对试验台腔体顶部进行轻型动力触探试验,分别记录每次探孔中仪器的铁锤下落的次数。步骤九、注浆后取土器取样:采用钻孔仪器进行取芯,随后进行土体密度、含水率、直剪试验。步骤十、注浆加固体的开挖及细部研究:将试验台腔体的外壳拆下,将松散土体扫除,留下注浆加固体,查看浆脉形状及测量尺寸。Step 1: Take soil and screen: First, screen the filled soil retrieved from the construction site to remove large particles of rocks, plants and garbage, and then stir the soil to make its properties more uniform and random Take soil samples for indoor tests to determine particle size, density, liquid limit and plastic limit, moisture content, cohesion and internal friction angle. Step 2: Install the aforementioned experimental device for simulating filling and grouting. Step 3: Shovel the soil into the cavity of the experiment bench, first step on the soil with your feet, and then use a tamping machine to evenly ram the soil from the inside to the outside. Subsequently, in each layer of the cavity, a standard ring knife is used to take soil samples for a compactness test to ensure that the difference in compactness of the soil samples is less than 10%, until the filling in the cavity of the test bench is completely compacted. Step 4. Perform a light dynamic penetration test on the fill before grouting, and record the number of times the hammer falls each time the instrument is hit, and then backfill and compact the holes produced during the test. Step 5: Configure slurry and water glass. The slurry uses cement slurry with a water-cement ratio of 1:1, and the water glass concentration is 25 Baume. Step 6. Pre-grouting and opening preparation: First, use a water mill electric drill to make a hole on the flat ground near the laboratory, insert the grouting pipe, and connect the grouting supporting pressure pipe to the grouting pipe for pre-grouting to ensure it is used for simulation The experimental device for filling and grouting is in normal use. The soil sampler is used to sample at the center of the test bench cavity, and then the soil samples are tested for density, particle grading curve, liquid-plastic limit, water content, and direct shear test. Step 7. Grouting: Before starting grouting, drain the clear water in the grouting pipe. When thick grout appears in the pressure relief hole, close the pressure relief hole, then start grouting and record the top soil during the grouting process Change data, slurry flow rate, grouting pressure change data, and pay attention to whether the slurry overflows from the periphery of the test bench cavity. Step 8. Seven days after the grouting is completed, a light dynamic penetration test is performed on the top of the cavity of the test bench, and the number of drops of the hammer of the instrument in each probe hole is recorded. Step 9: Sampling from the soil extractor after grouting: Use a drilling instrument to take the core, and then perform soil density, moisture content, and direct shear tests. Step 10. Excavation and detailed study of grouting and solidification: Remove the outer shell of the test bench cavity, sweep away the loose soil, leave the grouting and solidification, check the shape of the slurry vein and measure the size.
根据本发明第二方面的实验方法,由于采用了上述所述的用于模拟填土注浆的实验装置,因此使得注浆加固体的开挖,以及后续的细部研究非常方便,并且通过检测系统和信息监测装置,能够确保整个实验工程更符合工程实践,模拟试验得到的结果更加精确。According to the experimental method of the second aspect of the present invention, due to the use of the above-mentioned experimental device for simulating filling grouting, the excavation of grouting and solidification and the subsequent detailed research are very convenient, and the detection system And the information monitoring device can ensure that the entire experimental project is more in line with engineering practice, and the results obtained by the simulation test are more accurate.
对于上述技术方案,还可进行如下所述的进一步的改进。For the above technical solutions, further improvements can be made as described below.
根据本发明第二方面的实验方法,在一个优选的实施方式中,步骤六中,在下注浆管前在注浆管中部设置装有水泥的袋子,下注浆管至确定深度,取土将试验台腔体中心的孔封堵踩实,在储浆钢桶顶部设置固定管,并将注浆管出口处的泄压装置固定在固定管上。According to the experimental method of the second aspect of the present invention, in a preferred embodiment, in step 6, a bag containing cement is set in the middle of the grouting pipe before the grouting pipe is lowered, and the grouting pipe is lowered to a certain depth. The hole in the center of the cavity of the test bench is sealed and stepped firmly, a fixed pipe is set on the top of the slurry storage steel drum, and the pressure relief device at the outlet of the grouting pipe is fixed on the fixed pipe.
通过在注浆管中部设置装有水泥的袋子,能够堵住取土孔,防止浆液从取土孔中溢出。在储浆钢桶顶部设置固定管,并将注浆管出口处的泄压装置固定在固定管上,能够防止试验台腔体中注浆时压力过大导致注浆管冒出。By setting a bag filled with cement in the middle of the grouting pipe, the borrow hole can be blocked and the grout can be prevented from overflowing from the borrow hole. A fixed pipe is set on the top of the slurry storage steel drum, and the pressure relief device at the outlet of the grouting pipe is fixed on the fixed pipe, which can prevent the grouting pipe from popping out due to excessive pressure in the cavity of the test bench during grouting.
相比现有技术,本发明的优点在于:便于注浆加固体的开挖,以及后续的细部研究。Compared with the prior art, the present invention has the advantages of facilitating the excavation of grouting and solidification, and subsequent detailed research.
附图说明Description of the drawings
在下文中将基于实施例并参考附图来对本发明进行更详细的描述。其中:Hereinafter, the present invention will be described in more detail based on embodiments and with reference to the drawings. among them:
图1示意性显示了本发明实施例的试验台腔体的主视结构;Figure 1 schematically shows the front view structure of a test bench cavity of an embodiment of the present invention;
图2示意性显示了本发明实施例的试验台腔体的俯视结构;Figure 2 schematically shows the top view structure of the test bench cavity of the embodiment of the present invention;
图3示意性显示了本发明实施例的注浆系统的整体框架结构;Figure 3 schematically shows the overall frame structure of the grouting system of the embodiment of the present invention;
图4示意性显示了本发明实施例的用于模拟填土注浆的试验装置的整体框架结构;Figure 4 schematically shows the overall frame structure of the test device for simulating filling and grouting according to an embodiment of the present invention;
图5示意性显示了本发明实施例的环刀取样测试密度;Figure 5 schematically shows the sampling test density of the ring knife in an embodiment of the present invention;
图6示意性显示了本发明实施例的注浆前轻型动力触探探测点;Figure 6 schematically shows the light dynamic penetration detection point before grouting according to an embodiment of the present invention;
图7示意性显示了本发明实施例的注浆后轻型动力触探探测点;Figure 7 schematically shows the light dynamic penetration detection point after grouting in an embodiment of the present invention;
图8示意性显示了本发明实施例的注浆后土体室内试验取样点;Fig. 8 schematically shows sampling points for indoor tests of soil after grouting in an embodiment of the present invention;
图9示意性显示了本发明实施例的试验方法的流程。Fig. 9 schematically shows the flow of the test method of the embodiment of the present invention.
在附图中,相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。In the drawings, the same components use the same reference signs. The drawings are not drawn to actual scale.
具体实施方式Detailed ways
下面将结合附图和具体实施例对本发明作进一步详细说明,但并不因此而限制本发明的保护范围。The present invention will be further described in detail below with reference to the drawings and specific embodiments, but the protection scope of the present invention will not be limited thereby.
图1示意性显示了本发明实施例的试验台腔体2的主视结构。图2示意性显示了本发明实施例的试验台腔体2的俯视结构。图3示意性显示了本发明实施例的注浆系统1的整体框架结构。图4示意性显示了本发明实施例的用于模拟填土注浆的试验装置10的整体框架结构。图5示意性显示了本发明实施例的环刀取样测试密度。图6示意性显示了本发明实施例的注浆前轻型动力触探探测点。图7示意性显示了本发明实施例的注浆后轻型动力触探探测点。图8示意性显示了本发明实施例的注浆后土体室内试验取样点。图9示意性显示了本发明实施例的试验方法的流程。Fig. 1 schematically shows the front view structure of a test bench cavity 2 according to an embodiment of the present invention. FIG. 2 schematically shows the top view structure of the test bench cavity 2 of the embodiment of the present invention. Fig. 3 schematically shows the overall frame structure of the grouting system 1 of the embodiment of the present invention. FIG. 4 schematically shows the overall frame structure of the test device 10 for simulating fill grouting according to an embodiment of the present invention. Fig. 5 schematically shows the sampling test density of the ring knife in an embodiment of the present invention. Fig. 6 schematically shows the light dynamic penetration detection point before grouting in an embodiment of the present invention. Fig. 7 schematically shows the light dynamic penetration detection point after grouting in an embodiment of the present invention. Fig. 8 schematically shows sampling points for indoor tests of soil after grouting in an embodiment of the present invention. Fig. 9 schematically shows the flow of the test method of the embodiment of the present invention.
如图1至图4所示,本发明实施例的用于模拟填土注浆的实验装置10,包括注浆系统1、实验台腔体2、底板3和信息监测装置4。其中,注浆系统1与试验台腔体2连接,信息监测装置4布置在注浆系统1与试验台腔体2之间。实验台腔体2包括至少两层腔体21叠加,每层腔体21包括至少两部分,各层腔体21之间和每层腔体21各部分之间以可拆卸的方式连接。底板3布置在试验台腔体21底部。根据本发明实施例的用于模拟填土注浆的实验装置,试验台腔体由多层腔体及底板叠加拼接构成,各层腔体之间和每层腔体各部分之间采用可拆卸的方式连接,安装和拆卸便利,有利于注浆加固体的开挖取样以及后续对注浆加固体的细部研究。通过信息监测装置,能够实时监测注浆系统的工作情况,以确保注浆过程稳定和符合试验要求。As shown in FIGS. 1 to 4, the experimental device 10 for simulating filling grouting according to the embodiment of the present invention includes a grouting system 1, a laboratory bench cavity 2, a bottom plate 3 and an information monitoring device 4. Among them, the grouting system 1 is connected to the test bench cavity 2, and the information monitoring device 4 is arranged between the grouting system 1 and the test bench cavity 2. The laboratory bench cavity 2 includes at least two layers of cavities 21 superimposed, each layer of cavities 21 includes at least two parts, and each layer of cavities 21 and each part of each layer of cavities 21 are connected in a detachable manner. The bottom plate 3 is arranged at the bottom of the cavity 21 of the test bench. According to the experimental device for simulating soil filling and grouting according to the embodiment of the present invention, the cavity of the test bench is composed of multi-layer cavities and bottom plate superimposed and spliced, and detachable is adopted between each layer of cavities and between each part of each layer of cavities. The method of connection, installation and disassembly is convenient, which is conducive to the excavation and sampling of grouting and solids and subsequent detailed research on grouting and solids. Through the information monitoring device, the working condition of the grouting system can be monitored in real time to ensure that the grouting process is stable and meets the test requirements.
进一步地,在本实施例中,如图1所示,实验台腔体2底部设有支撑底座24。通过设置支撑底座,能够保证整个实验装置的结构稳定性和结构强度,从而进一 步确保实验结构的稳定性和准确性。优选地,在支撑底座24与底板3之间设有承载板25。通过设置承载板,能够进一步的增加整个实验装置的结构强度和结构稳定性。Further, in this embodiment, as shown in FIG. 1, a supporting base 24 is provided at the bottom of the laboratory bench cavity 2. By setting up a supporting base, the structural stability and structural strength of the entire experimental device can be ensured, thereby further ensuring the stability and accuracy of the experimental structure. Preferably, a bearing plate 25 is provided between the supporting base 24 and the bottom plate 3. By providing the bearing plate, the structural strength and structural stability of the entire experimental device can be further increased.
具体地,在本实施例中,如图2和图4所示,信息监测装置4包括压力表41、电磁流量计42和位移监测装置43。通过压力表、电磁流量计能够实时监测注浆过程中的注浆压力和流量,通过位移监测装置能够实现在注浆过程中对浆液充填挤密土体的观测,反映浆液在土体中的扩散形态和作用机理。具体地,在本实施例中,位移监测装置43包括平整木板431和布置在平整木板431上的位移应变片432以及与位移应变片432连接的传感线433。Specifically, in this embodiment, as shown in FIGS. 2 and 4, the information monitoring device 4 includes a pressure gauge 41, an electromagnetic flow meter 42 and a displacement monitoring device 43. The pressure gauge and electromagnetic flowmeter can be used to monitor the grouting pressure and flow rate in the grouting process in real time. The displacement monitoring device can realize the observation of the grout filling and compacting the soil during the grouting process, reflecting the spread of the grout in the soil. Morphology and mechanism of action. Specifically, in this embodiment, the displacement monitoring device 43 includes a flat wooden board 431 and a displacement strain gauge 432 arranged on the flat wooden board 431 and a sensing line 433 connected with the displacement strain gauge 432.
如图3所示,具体地,在本实施例中,注浆系统1包括两个储浆钢桶11、透明吸浆管12、高压管13、注浆管14和双液注浆机15。其中,其中,两个储浆钢桶11分别用于储存稀释后的水玻璃和水泥浆,储浆桶11分别通过透明吸浆管12与双液注浆机15连接。高压管13分别与双液注浆机15连接,并且高压管13上设有三通管道16,注浆管14与三通管道16连接。水玻璃和水泥浆通过稀释分别放置在两个储浆钢桶中,两个储浆钢桶中放置的水泥浆和水玻璃分别通过透明吸浆管与双液注浆机相连接,经双液注浆机汇入高压管中,并且经高压管路上的三通实现水泥浆和水玻璃的混合,再经过信息监测装置与试验台腔体上部的注浆管连接,注浆管插入注浆土体中。这种结构的注浆系统能够提供稳定的双液浆体,通过在水玻璃入口处设置球阀,便于控制水泥浆液和水玻璃的比例。As shown in FIG. 3, specifically, in this embodiment, the grouting system 1 includes two slurry storage steel drums 11, a transparent slurry suction pipe 12, a high pressure pipe 13, a grouting pipe 14 and a two-liquid grouting machine 15. Among them, two slurry storage steel barrels 11 are used to store diluted water glass and cement slurry, respectively, and the slurry storage barrel 11 is connected to a double-liquid grouting machine 15 through a transparent slurry suction pipe 12 respectively. The high-pressure pipes 13 are respectively connected with the double-liquid grouting machine 15, and the three-way pipe 16 is provided on the high-pressure pipe 13, and the grouting pipe 14 is connected with the three-way pipe 16. The water glass and the cement slurry are respectively placed in two slurry storage steel buckets through dilution. The cement slurry and water glass placed in the two slurry storage steel buckets are respectively connected to the two-fluid grouting machine through a transparent slurry suction pipe. The grouting machine is merged into the high-pressure pipe, and the cement slurry and water glass are mixed through the tee on the high-pressure pipe, and then connected to the grouting pipe on the upper part of the test bench cavity through the information monitoring device, and the grouting pipe is inserted into the grouting soil Body. The grouting system of this structure can provide a stable two-liquid slurry. By setting a ball valve at the inlet of the water glass, it is convenient to control the ratio of cement slurry and water glass.
进一步地,在本实施例中,注浆系统1还包括筛网,筛网布置在用于储存水泥浆的储浆钢桶11上。通过将筛网置于储浆钢桶上,能够防止已结块的水泥块进入注浆机导致注浆效率下降。Further, in this embodiment, the grouting system 1 further includes a screen, and the screen is arranged on the slurry storage steel drum 11 for storing cement slurry. By placing the screen on the slurry storage steel drum, it can prevent the agglomerated cement block from entering the grouting machine and causing the grouting efficiency to drop.
本发明实施例的用于模拟填土注浆的实验装置10,优选地,如图1所示,各层腔体21之间和每层腔体21各部分之间通过焊接翼板5和螺栓6连接。通过焊接翼板和高强螺栓连接的方式,一方面能够使得整个试验台腔体的安装和拆卸更加便捷、密封性强,另一方面可以简化整个实验装置的结构,降低成本。进一步地,在本实施中,各层腔体21上的焊接翼板5之间设有密封圈7,因此能够进一步增加试验台腔体的密封性,从而避免注浆过程中产生泄露。According to the embodiment of the present invention, the experimental device 10 for simulating filling and grouting is preferably, as shown in FIG. 1, the wing plates 5 and bolts are welded between the cavities 21 of each layer and between the parts of the cavities 21 of each layer. 6Connect. Through the welding of the wings and the high-strength bolt connection, on the one hand, the installation and disassembly of the entire test bench cavity can be more convenient and tight, and on the other hand, the structure of the entire experimental device can be simplified and the cost can be reduced. Further, in this embodiment, a sealing ring 7 is provided between the welding wing plates 5 on each layer of the cavity 21, so that the sealing of the cavity of the test bench can be further increased, thereby avoiding leakage during the grouting process.
进一步地,在本实施例中,如图1所示,腔体21上设有泄压孔22,泄压孔22处设有高强泄压阀23。具体地,在本实施例中,泄压阀23为球阀。通过设置 泄压孔和高强度的泄压阀,可灵活控制注浆压力,能够防止注浆过程中浆液和填土冒出,并且严格模拟现场注浆情况,更符合工程实践,模拟试验得到的结果更加精确。优选地,在本实施例中,试验台腔体2顶部与注浆系统1连接。注浆顺序设置为从试验台腔体顶部往下注入,更符合工程实践。Further, in this embodiment, as shown in FIG. 1, the cavity 21 is provided with a pressure relief hole 22, and the pressure relief hole 22 is provided with a high-strength pressure relief valve 23. Specifically, in this embodiment, the pressure relief valve 23 is a ball valve. By setting pressure relief holes and high-strength pressure relief valves, the grouting pressure can be flexibly controlled, which can prevent the grout and fill from emerging during the grouting process, and strictly simulate the on-site grouting situation, which is more in line with engineering practice. The result is more precise. Preferably, in this embodiment, the top of the test bench cavity 2 is connected to the grouting system 1. The grouting sequence is set to inject from the top of the test bench cavity down, which is more in line with engineering practice.
在一个具体的操作例中,试验台腔体2由10个半圆形铁环及底板叠加拼接形成的5层圆形腔体,圆形腔体靠近底部的三层腔体每层布置有6个泄压孔22,进行试验时安装高强泄压阀23防止浆液和填土冒出。腔体层与层以及同一层的两个半圆形铁环利用焊接翼板5通过高强螺栓6连接,并使用3mm厚橡胶垫圈封闭连接处,试验台腔体2顶部与注浆系统1连接。In a specific operation example, the test bench cavity 2 is a 5-layer circular cavity formed by superimposing and splicing 10 semicircular iron rings and a bottom plate. The three-layer cavity near the bottom of the circular cavity is arranged with 6 layers. There are two pressure relief holes 22, and a high-strength pressure relief valve 23 is installed during the test to prevent the slurry and the fill from coming out. The cavity layer and the layer and the two semicircular iron rings on the same layer are connected by high-strength bolts 6 by welding wing plates 5, and 3mm thick rubber gaskets are used to seal the joints. The top of the test bench cavity 2 is connected with the grouting system 1.
如图3和图4所示,本发明实施例的用于模拟填土注浆的实验装置10还包括检测系统。通过检测装置能够排除因试验装置和实验步骤的精度未达到要求对实验结果的干扰。具体地,在本实施例中,检测系统包括轻型动力触探仪、取土器、室内直剪仪器和标准环刀。As shown in FIGS. 3 and 4, the experimental device 10 for simulating fill grouting according to the embodiment of the present invention further includes a detection system. Through the detection device, the interference to the experimental results due to the accuracy of the test device and the experimental steps can be eliminated. Specifically, in this embodiment, the detection system includes a light power penetration probe, a soil extractor, an indoor direct shear instrument and a standard ring knife.
如图9所示,本发明第二方面实施例的用于模拟填土注浆的实验方法,包括:As shown in Figure 9, the experimental method for simulating fill grouting according to the embodiment of the second aspect of the present invention includes:
步骤一、取土筛分:首先将施工工地中取回的填土进行筛分,将其中大颗粒石块、植物和垃圾筛除,随后对土体进行搅拌使其性质变得较为均一,随机取土样进行室内试验测定颗粒级配、密度、液限和塑限、含水率、粘聚力和内摩擦角。Step 1: Take soil and screen: First, screen the filled soil retrieved from the construction site to remove large particles of rocks, plants and garbage, and then stir the soil to make its properties more uniform and random Take soil samples for indoor tests to determine particle size, density, liquid limit and plastic limit, moisture content, cohesion and internal friction angle.
步骤二、安装上述所述的用于模拟填土注浆的实验装置10,首先将试验台腔体2用高强螺栓6进行拼接,然后依次连接好注浆系统1、试验台腔体2、信息监测装置4和检测系统9。 Step 2. Install the above-mentioned experimental device 10 for simulating filling and grouting. First, connect the test bench cavity 2 with high-strength bolts 6, and then connect the grouting system 1, the test bench cavity 2, and the information in sequence Monitoring device 4 and detection system 9.
步骤三、将土体铲入实验台腔体2内,首先用脚将土踩平,然后采用夯实机由内至外均匀地夯实土体,将填土中由于铲土而产生的大孔隙压平。随后每层腔体内按照图5所示,在B1环刀750、B2环刀750、B3环刀750、B4环刀750四个位置使用标准环刀取土样进行密实度测试,其中750为距离中心点750mm距离,保证土样密实度相差小于10%,直至实验台腔体2内第五层共1.5m高的填土完全夯实。Step 3: Shovel the soil into the cavity 2 of the test bench. First shovel the soil flat with your feet, and then use a tamping machine to evenly ram the soil from the inside to the outside to reduce the large pore pressure in the fill due to the shovel level. Then in each layer of the cavity, as shown in Figure 5, use the standard ring knife to take soil samples at four positions B1 ring knife 750, B2 ring knife 750, B3 ring knife 750, and B4 ring knife 750 for compactness test, where 750 is the distance The distance from the center point is 750mm to ensure that the difference in soil sample density is less than 10%, until the 1.5m high fill of the fifth layer in the cavity 2 of the test bench is completely tamped.
步骤四、对注浆前填土进行轻型动力触探试验,如图6所示,试验方案中标记8个注浆前轻型动力触探点:C1轻250、C2轻250、C3轻500、C4轻500、C5轻750、C6轻750、C7轻900、C8轻900,其中点名称后面的数字为距离中心点的距离,如图5所示。分别在表格中记录每次仪器击入300mm(0mm~300mm, 300mm~600mm,600mm~900mm)时铁锤下落的次数。完成轻型动力触探试验之后将试验过程中产生的孔回填压实。 Step 4. Carry out light dynamic penetration test on the fill before grouting, as shown in Figure 6, mark 8 light dynamic penetration points before grouting: C1 light 250, C2 light 250, C3 light 500, C4 Light 500, C5 light 750, C6 light 750, C7 light 900, C8 light 900, the number after the point name is the distance from the center point, as shown in Figure 5. Record in the table the number of times the hammer falls each time the instrument hits 300mm (0mm~300mm, 300mm~600mm, 600mm~900mm). After the light dynamic penetration test is completed, the holes produced during the test are backfilled and compacted.
步骤五、配置浆液和水玻璃,浆液采用水灰比为1:1的水泥浆,将相同质量的水和P.O.42.5的水泥灰混合搅拌经过5mm筛网17倒入储浆钢桶11中。水玻璃浓度为25波美度,通过比重计测定。Step 5: Configure the slurry and water glass. The slurry adopts a cement slurry with a water-cement ratio of 1:1. The same quality water and P.O.42.5 cement ash are mixed and stirred and poured into the slurry storage steel bucket 11 through a 5mm screen 17. The concentration of water glass is 25 Baume, measured by a hydrometer.
步骤六、预注浆及开孔准备:首先在实验室附近平地上采用水磨电钻开一个直径为70mm、深度为1m的孔,下入1m长的注浆管,将注浆配套压力管连接注浆管进行预注浆,确保用于模拟填土注浆的实验装置10正常使用。完成预注浆后用吸浆管吸水清洗注浆管道。采用70mm口径取土器在试验台腔体2中心取样,取样总深度为1050mm,并将土样包裹做好记录。随后对土样进行密度、颗粒级配曲线、液塑限、含水率、直剪试验等试验。 Step 6. Pre-grouting and opening preparation: First, use a water mill electric drill to make a hole with a diameter of 70mm and a depth of 1m on the flat ground near the laboratory, and insert a 1m long grouting pipe, and connect the grouting supporting pressure pipe to the grouting pipe. The grouting pipe is pre-grouted to ensure the normal use of the experimental device 10 for simulating filling grouting. After the pre-grouting is completed, the grouting pipe is cleaned by suction pipe. A 70mm diameter soil extractor was used to sample at the center of chamber 2 of the test bench with a total sampling depth of 1050mm, and the soil samples were wrapped and recorded. Then the soil samples were tested for density, particle grading curve, liquid-plastic limit, water content, and direct shear test.
步骤七、注浆:开始注浆前将注浆管内的清水排出,当泄压孔出现浓浆的时候,关闭泄压孔,随后开始注浆并进行记录注浆过程中的顶面土体的变化、浆液流量、注浆压力变化数据,并注意浆液是否从试验台腔体周边溢出。Step 7. Grouting: Before starting grouting, drain the clear water in the grouting pipe. When thick grout appears in the pressure relief hole, close the pressure relief hole, then start grouting and record the top soil during the grouting process Change data, slurry flow rate, grouting pressure change data, and pay attention to whether the slurry overflows from the periphery of the test bench cavity.
步骤八、注浆完成7天后,对试验台腔体2顶部进行轻型动力触探试验,对图7中标记的8个轻型动力触探点进行试验:E1轻250、E2轻250、E3轻500、E4轻500、E5轻750、E6轻750、E7轻900、E8轻900,其中点名称后面的数字为距离中心点的距离,分别在表格中记录每次探孔中仪器每个300mm下降(0mm~300mm,300mm~600mm,600mm~900mm)的铁锤下落的次数。Step 8. Seven days after the grouting is completed, perform a light dynamic penetration test on the top of the chamber 2 of the test bench, and test the 8 light dynamic penetration points marked in Figure 7: E1 light 250, E2 light 250, E3 light 500 , E4 light 500, E5 light 750, E6 light 750, E7 light 900, E8 light 900, where the number after the point name is the distance from the center point. Record each 300mm drop of the instrument in each probe in the table ( 0mm~300mm, 300mm~600mm, 600mm~900mm) the number of times the hammer falls.
步骤九、注浆后取土器取样:采用70mm钻孔仪器进行取芯1050mm,如图8中所示的取土位置标记为F1取250,F2取500,F3取750,F4取900,其中点名称后面的数字为距离中心点位置。随后进行土体密度、含水率、直剪试验。Step 9: Take samples from the soil extractor after grouting: Use a 70mm drilling instrument to take a core of 1050mm. As shown in Figure 8, the soil sampling positions are marked as F1 for 250, F2 for 500, F3 for 750, F4 for 900, and the middle point The number after the name is the distance from the center point. Then carry out soil density, moisture content, and direct shear tests.
步骤十、注浆加固体的开挖及细部研究:将试验台腔体2的外壳拆下,将松散土体扫除,留下注浆加固体,查看浆脉形状及测量尺寸。 Step 10. Excavation and detailed study of grouting and solidification: Remove the outer shell of the test bench cavity 2, sweep away the loose soil, leave the grouting and solidification, check the shape of the slurry vein and measure the size.
步骤十一、清洗:将进浆软管(注浆管)放入清水中,打开阀门,用水将剩余浆液排除,并清洗干净,同时清洗储浆钢桶等其他设备。 Step 11. Cleaning: Put the slurry inlet hose (grouting pipe) into clean water, open the valve, drain the remaining slurry with water, and clean it, while cleaning the slurry storage steel drum and other equipment.
根据本发明第二方面的实验方法,由于采用了上述所述的用于模拟填土注浆的实验装置,因此使得注浆加固体的开挖,以及后续的细部研究非常方便,并且通过检测系统和信息监测装置,能够确保整个实验工程更符合工程实践,模拟试验得到的结果更加精确。According to the experimental method of the second aspect of the present invention, due to the use of the above-mentioned experimental device for simulating filling grouting, the excavation of grouting and solidification and the subsequent detailed research are very convenient, and the detection system And the information monitoring device can ensure that the entire experimental project is more in line with engineering practice, and the results obtained by the simulation test are more accurate.
本发明第二方面实施例的实验方法,优选地,步骤六中,在下注浆管前在注浆管中部缠上装有水泥的袋子,用透明胶布绑好,使其能堵住取土孔,防止浆液从70mm的取土孔中溢出,下注浆管至950mm的深度,取土将试验台腔体中心的孔封堵踩实。为了防止试验台腔体2中注浆时压力过大导致注浆管冒出,在储浆钢桶顶部绑3根钢管,并将注浆管出口处的泄压装置固定在钢管上。According to the experimental method of the embodiment of the second aspect of the present invention, preferably, in step 6, before lowering the grouting pipe, wrap a bag containing cement in the middle of the grouting pipe, and tie it with a transparent tape so that it can block the borrow hole. To prevent the grout from overflowing from the 70mm borrow hole, lower the grouting pipe to a depth of 950mm, and plug the hole in the center of the test bench cavity with soil. In order to prevent the grouting pipe from emerging due to excessive pressure during grouting in the test bench cavity 2, three steel pipes were tied on the top of the grouting steel drum, and the pressure relief device at the outlet of the grouting pipe was fixed on the steel pipe.
根据上述实施例,可见,本发明涉及的用于模拟填土注浆的实验装置及实验方法,便于注浆加固体的开挖,以及后续的细部研究。According to the above-mentioned embodiments, it can be seen that the experimental device and experimental method for simulating fill grouting according to the present invention are convenient for the excavation of grouting and solidification and subsequent detailed research.
虽然已经参考优选实施例对本发明进行了描述,但在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本发明并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Although the present invention has been described with reference to the preferred embodiments, without departing from the scope of the present invention, various modifications can be made thereto and the components therein can be replaced with equivalents. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any manner. The present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims (10)

  1. 一种用于模拟填土注浆的实验装置,其特征在于,包括注浆系统、实验台腔体、底板和信息监测装置;其中,An experimental device for simulating soil filling and grouting, which is characterized in that it comprises a grouting system, a laboratory bench cavity, a bottom plate and an information monitoring device; wherein,
    所述注浆系统与所述试验台腔体连接,所述信息监测装置布置在所述注浆系统与所述试验台腔体之间;The grouting system is connected to the cavity of the test bench, and the information monitoring device is arranged between the grouting system and the cavity of the test bench;
    所述实验台腔体包括至少两层腔体叠加,每层腔体包括至少两部分,所述各层腔体之间和所述每层腔体各部分之间以可拆卸的方式连接;The laboratory bench cavity includes at least two layers of cavities superimposed, each layer of cavities includes at least two parts, and the cavities of the layers and the parts of the cavities of each layer are detachably connected;
    所述底板布置在所述试验台腔体底部。The bottom plate is arranged at the bottom of the test bench cavity.
  2. 根据权利要求1所述的用于模拟填土注浆的实验装置,其特征在于,所述腔体上设有泄压孔,所述泄压孔处设有泄压阀。The experimental device for simulating filling and grouting according to claim 1, wherein the cavity is provided with a pressure relief hole, and a pressure relief valve is provided at the pressure relief hole.
  3. 根据权利要求1或2所述的用于模拟填土注浆的实验装置,其特征在于,所述试验台腔体顶部与所述注浆系统连接。The experimental device for simulating soil filling grouting according to claim 1 or 2, wherein the top of the cavity of the test bench is connected to the grouting system.
  4. 根据权利要求1至3中任一项所述的用于模拟填土注浆的实验装置,其特征在于,所述用于模拟填土注浆的实验装置还包括检测系统。The experimental device for simulating fill grouting according to any one of claims 1 to 3, wherein the experimental device for simulating fill grouting further comprises a detection system.
  5. 根据权利要求4所述的用于模拟填土注浆的实验装置,其特征在于,所述检测系统包括轻型动力触探仪、取土器、室内直剪仪器和标准环刀。The experimental device for simulating soil filling and grouting according to claim 4, characterized in that the detection system includes a light dynamic penetrometer, a soil extractor, an indoor direct shear instrument and a standard ring knife.
  6. 根据权利要求1至5中任一项所述的用于模拟填土注浆的实验装置,其特征在于,所述信息监测装置包括压力表、电磁流量计和位移监测装置。The experimental device for simulating filling and grouting according to any one of claims 1 to 5, wherein the information monitoring device includes a pressure gauge, an electromagnetic flowmeter and a displacement monitoring device.
  7. 根据权利要求1至6中任一项所述的用于模拟填土注浆的实验装置,其特征在于,所述注浆系统包括两个储浆钢桶、透明吸浆管、高压管、注浆管和双液注浆机;其中,The experimental device for simulating filling grouting according to any one of claims 1 to 6, wherein the grouting system includes two grouting steel barrels, a transparent slurry suction pipe, a high pressure pipe, and Grouting pipe and two-fluid grouting machine; among them,
    两个所述储浆钢桶分别用于储存稀释后的水玻璃和水泥浆,所述储浆桶分别通过所述透明吸浆管与所述双液注浆机连接;The two slurry storage steel barrels are respectively used for storing diluted water glass and cement slurry, and the slurry storage barrels are respectively connected to the dual-liquid grouting machine through the transparent slurry suction pipe;
    所述高压管分别与所述双液注浆机连接,并且所述高压管上设有三通管道,所述注浆管与所述三通管道连接。The high-pressure pipes are respectively connected with the two-liquid grouting machine, and a three-way pipe is provided on the high-pressure pipe, and the grouting pipe is connected with the three-way pipe.
  8. 根据权利要求7所述的用于模拟填土注浆的实验装置,其特征在于,所述注浆系统还包括筛网,所述筛网布置在所述储浆钢桶上。The experimental device for simulating soil filling grouting according to claim 7, wherein the grouting system further comprises a screen, and the screen is arranged on the storage steel drum.
  9. 一种实验方法,其特征在于,包括:An experimental method, characterized in that it includes:
    步骤一、取土筛分,随后对土体进行搅拌,随机取土样进行室内试验测定颗 粒级配、密度、液限和塑限、含水率、粘聚力和内摩擦角;Step 1. Take soil and sieving, then stir the soil, randomly take soil samples for indoor tests to determine particle size distribution, density, liquid limit and plastic limit, moisture content, cohesion and internal friction angle;
    步骤二、安装上述权利要求1至9中任一项所述的用于模拟填土注浆的实验装置;Step 2: Install the experimental device for simulating filling and grouting according to any one of claims 1 to 9;
    步骤三、将土体铲入所述实验台腔体内,采用夯实机由内至外均匀地夯实土体直至所述实验台腔体内的填土完全夯实;Step 3: Shovel the soil into the cavity of the test bench, and use a tamping machine to evenly ram the soil from the inside to the outside until the filling in the cavity of the test bench is completely compacted;
    步骤四、对注浆前填土进行轻型动力触探试验,分别记录每次仪器击入时铁锤下落的次数,然后将试验过程中产生的孔回填压实;Step 4. Perform a light dynamic penetration test on the fill before grouting, record the number of times the hammer falls each time the instrument is hit, and then backfill and compact the holes produced during the test;
    步骤五、配置浆液和水玻璃,浆液采用水灰比为1:1的水泥浆,水玻璃浓度为25波美度;Step 5: Configure slurry and water glass. The slurry uses cement slurry with a water-cement ratio of 1:1, and the water glass concentration is 25 Baume degrees;
    步骤六、预注浆及开孔准备,采用取土器在所述试验台腔体中心取样,随后对土样进行密度、颗粒级配曲线、液塑限、含水率、直剪试验等试验;Step 6: Pre-grouting and opening preparations, using a soil extractor to sample at the center of the test bench cavity, and then conduct density, particle grading curve, liquid-plastic limit, moisture content, direct shear test and other tests on the soil sample;
    步骤七、注浆;Step seven, grouting;
    步骤八、注浆完成7天后,对所述试验台腔体顶部进行轻型动力触探试验,分别记录每次探孔中仪器的铁锤下落的次数;Step 8. Seven days after the grouting is completed, perform a light dynamic penetration test on the top of the cavity of the test bench, and record the number of drops of the hammer of the instrument in each probe hole;
    步骤九、注浆后取土器取样:采用钻孔仪器进行取芯,随后进行土体密度、含水率、直剪试验;Step 9: Sampling from the soil extractor after grouting: use a drilling instrument to take the core, and then perform soil density, moisture content, and direct shear tests;
    步骤十、注浆加固体的开挖及细部研究:将所述试验台腔体的外壳拆下,将松散土体扫除,留下注浆加固体,查看浆脉形状及测量尺寸。Step 10. Excavation and detailed study of grouting and solidification: Remove the outer shell of the test bench cavity, sweep away the loose soil, leave the grouting and solidification, check the shape of the slurry vein and measure the size.
  10. 根据权利要求9所述的用于模拟填土注浆的实验方法,其特征在于,所述步骤六中,在下所述注浆管前在所述注浆管中部设置装有水泥的袋子,下所述注浆管至确定深度,取土将所述试验台腔体中心的孔封堵踩实,在所述储浆钢桶顶部设置固定管,并将所述注浆管出口处的所述泄压装置固定在所述固定管上。The experimental method for simulating soil fill grouting according to claim 9, characterized in that, in the sixth step, a bag containing cement is set in the middle of the grouting pipe before the grouting pipe is lowered. When the grouting pipe reaches a certain depth, the hole in the center of the cavity of the test bench is sealed and compacted by taking soil, a fixed pipe is set on the top of the grouting steel barrel, and the The pressure relief device is fixed on the fixed pipe.
PCT/CN2020/103556 2019-07-24 2020-07-22 Test device and test method for simulating earth-filling and grouting WO2021013186A1 (en)

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