WO2021013103A1 - Balance block for scroll compressor and scroll compressor - Google Patents

Balance block for scroll compressor and scroll compressor Download PDF

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Publication number
WO2021013103A1
WO2021013103A1 PCT/CN2020/102820 CN2020102820W WO2021013103A1 WO 2021013103 A1 WO2021013103 A1 WO 2021013103A1 CN 2020102820 W CN2020102820 W CN 2020102820W WO 2021013103 A1 WO2021013103 A1 WO 2021013103A1
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WO
WIPO (PCT)
Prior art keywords
balance weight
groove
guide surface
movable scroll
thrust
Prior art date
Application number
PCT/CN2020/102820
Other languages
French (fr)
Chinese (zh)
Inventor
邹宏伟
刘轩
严宏
Original Assignee
艾默生环境优化技术(苏州)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910656199.6A external-priority patent/CN112240300A/en
Priority claimed from CN201921148485.3U external-priority patent/CN210371170U/en
Application filed by 艾默生环境优化技术(苏州)有限公司 filed Critical 艾默生环境优化技术(苏州)有限公司
Publication of WO2021013103A1 publication Critical patent/WO2021013103A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation

Definitions

  • the present disclosure relates to the field of compressors, and more specifically, to a balance weight for scroll compressors.
  • a scroll compressor usually includes a compression mechanism composed of a fixed scroll component and a movable scroll component.
  • the movable scroll component is supported by the main bearing seat/thrust plate to provide axial restraint, and is driven by the eccentric component to perform translational rotation relative to the fixed scroll component. Since the movable scroll component moves relative to the thrust plate, it is necessary to provide sufficient lubrication to the thrust surface between the thrust plate and the movable scroll component.
  • the centrifugal force or torque generated by the rotation of the eccentric component may cause the compressor to vibrate.
  • balance weights are provided on the rotating parts, such as the upper end of the drive shaft, to provide reverse centrifugal force or centrifugal torque to balance the unbalance generated by the eccentric part.
  • lubricant is stored at the bottom of the compressor housing. Part of the lubricant flows through the lubricant channel inside the drive shaft, the eccentric hole on the end face of the eccentric crank pin, the gap between the orbiting scroll hub and the eccentric crank pin under the action of centrifugal force or the oil pump, and then flows to the recess of the main bearing seat.
  • the lubricating oil collected in the recess and on the balance weight splashes to the lower surface of the orbiting scroll end plate due to the high-speed rotation of the balance weight, and spreads over the main bearing housing and the orbiting scroll component along with the translational rotation of the orbiting scroll component Between the thrust surface. Therefore, the upper surface of the balance weight, the lower surface of the movable scroll end plate, the outer surface of the movable scroll hub, and the inner surface of the main bearing seat/thrust plate collectively surround an area for lubricant splash.
  • the amount of lubricant that can splash into the thrust surface for effective lubrication is often unstable, especially when the compressor rotates at a low speed, the rotation speed of the balance weight is low, which cannot provide sufficient splash power for the lubricant , Resulting in insufficient lubrication of the thrust surface between the movable scroll component and the main bearing seat, and the thrust surface is seriously worn.
  • the purpose of the present disclosure is to provide a counterweight that facilitates the entry of lubricant into the thrust surface and a scroll compressor equipped with the counterweight.
  • a balance weight for a scroll compressor wherein the scroll compressor includes a movable scroll member having a movable scroll end plate, a main bearing seat with a thrust plate, and The drive shaft of the movable scroll component is driven, the thrust plate has a thrust surface for supporting and contacting the end plate of the movable scroll, and at least a part of the balance weight is provided in the recess between the movable scroll component and the main bearing housing. In the cavity, the balance weight can rotate with the rotation of the drive shaft.
  • the balance weight includes an upper surface facing the end plate of the movable scroll, wherein a guide surface structure is provided on the upper surface, and the guide surface structure has a rotating process in the balance weight The guide surface for the lubricant in the middle guide cavity to move toward the thrust surface.
  • the guide surface structure is a slope member protruding with respect to the upper surface of the balance weight.
  • the ramp member is integrally or separately provided at the upper surface of the balance weight.
  • the balance weight includes a mounting portion and a weight portion, the weight portion extends beyond the mounting portion in the axial direction, and the guide surface structure is a protrusion extending substantially radially inward from the weight portion.
  • the balance weight is provided with a groove recessed from the upper surface
  • the guide surface structure is defined by the groove
  • the groove has a bottom surface, and at least a part of the bottom surface of the bottom surface extends from the bottom of the groove to the surface of the balance weight ,
  • the guide surface is the bottom surface of the groove extending from the bottom of the groove to the upper surface of the balance weight.
  • the groove depth of the groove gradually decreases, and the bottom surface gradually extends from the bottom of the groove to the upper surface of the balance weight, that is, the bottom surface gradually rises to extend to the upper surface of the balance weight, and the entire bottom surface forms a guide surface .
  • the width of the groove gradually decreases.
  • the balance weight is further provided with a drainage groove with a concave upper surface.
  • the drainage groove is used to introduce the lubricant into the groove.
  • the groove depth of the drainage groove is smaller than the groove at the end of the groove where the drainage groove communicates with the groove. deep.
  • the first included angle formed between the guide surface and the upper surface of the balance weight is less than or equal to 90°.
  • the guiding surface is a flat surface, a circular arc surface, a parabolic surface, or a spherical surface.
  • the second included angle formed between the guide surface and the radial direction of the balance weight is greater than or equal to 0°.
  • a scroll compressor wherein the scroll compressor includes the balance weight as described above.
  • the guide surface structure is arranged in an area surrounded by the upper surface of the balance weight, the outer surface of the hub of the movable scroll component, the lower surface of the movable scroll end plate, and the inner surface of the thrust plate.
  • the scroll compressor further includes an unloading bushing, and the balance weight is installed on the drive shaft, or the balance weight is installed on the unloading bushing or is integrated with the unloading bushing.
  • the guide surface structure provided on the balance weight helps the lubricant in the cavity formed between the main bearing seat and the movable scroll end plate to be thrown or splashed toward the movable scroll component, so that more The lubricant enters the thrust surface between the movable scroll component and the main bearing seat or thrust plate, which can provide sufficient lubrication on the thrust surface under various working conditions, greatly reducing the wear probability of the thrust surface .
  • Figure 1 shows a partial longitudinal sectional view of a conventional turbo compressor
  • Figure 2 shows a top view of the turbo compressor in Figure 1;
  • Figure 3 shows a perspective view of a balance weight in a conventional turbo compressor
  • FIG. 4 shows a partial longitudinal sectional view of the turbo compressor according to the first embodiment of the present disclosure
  • Fig. 5a shows a perspective view of a balance weight in a turbo compressor according to the first embodiment of the present disclosure, wherein the balance weight includes a flat slope guide surface structure;
  • Figure 5b shows a perspective view of the balance weight in Figure 5a when the guide surface structure is not installed
  • 6a, 6b, 6c, 6d, 7 and 8 respectively show perspective views of modified examples of the balance weight in the turbo compressor according to the first embodiment of the present disclosure
  • FIG. 9a and 9b show a side view of a balance weight in a turbo compressor according to the first embodiment of the present disclosure, wherein the guide surface structure of the balance weight has different heights;
  • Fig. 10a shows a perspective view of a counterweight in a turbo compressor according to a second embodiment of the present disclosure, wherein the counterweight includes a curved guide surface structure;
  • Fig. 10b shows a schematic diagram with different curved surfaces of the guide surface structure of the counterweight in the turbo compressor according to the second embodiment of the present disclosure
  • Fig. 11 shows a perspective view of a balance weight in a turbo compressor according to a third embodiment of the present disclosure, wherein the balance weight includes a spherical slope guide surface structure;
  • FIG. 12 shows a perspective view of a balance weight in a turbo compressor according to a fourth embodiment of the present disclosure, wherein the balance weight includes a groove-type guide surface structure;
  • FIG. 13 shows a perspective view of a modified example of the balance weight in the turbo compressor according to the fourth embodiment of the present disclosure.
  • FIGS. 1 to 13 The preferred embodiments of the present disclosure will now be described in detail with reference to FIGS. 1 to 13.
  • the following description is merely exemplary in nature and is not intended to limit the present disclosure and its applications or uses.
  • the corresponding components or parts use the same reference signs.
  • Figures 1 and 2 show a partial structure of a conventional turbo compressor.
  • a scroll compressor is taken as an example for description, but it should be understood that the present disclosure is not limited to scroll compressors.
  • the conventional turbo compressor 10 includes a compression mechanism composed of a fixed scroll member 2 and a movable scroll member 1, a drive shaft 3 for driving the compression mechanism, and a motor (not shown in the figure). Out) etc.
  • the orbiting scroll component 1 includes an end plate 11, a hub 12 formed on one side of the end plate 11, and a spiral blade 13 formed on the other side of the end plate 11.
  • One side of the movable scroll member 1 is supported by the thrust plate 4 of the upper part of the main bearing housing 8 so that a thrust surface 41 is formed between the end plate 11 and the thrust plate 4.
  • the thrust plate 4 can be mounted on the main bearing housing 8 or can be integrated with the main bearing housing 8.
  • One end of the drive shaft 3 is supported by a main bearing provided in the main bearing housing 8.
  • An eccentric crank pin 31 is provided at one end of the drive shaft 3, and an unloading bush 14 is provided between the eccentric crank pin 31 and the hub 12 of the movable scroll component 1.
  • the drive shaft 3 is driven by the motor, and the movable scroll component 1 will rotate in translation relative to the fixed scroll component 2 (that is, the central axis of the movable scroll component 1 rotates around the central axis of the fixed scroll component 2, but the movable scroll The rotating member 1 itself does not rotate around its own central axis) to achieve fluid compression.
  • FIG. 3 shows a perspective view of the balance weight in FIG. 1 and FIG. 2.
  • the balance weight 5 includes a substantially circular arc-shaped weight portion 51 and a substantially annular mounting portion 52 for mounting the balance weight 5 to the drive shaft 3.
  • the weight portion 51 extends beyond the mounting portion 52 in the axial direction. .
  • the balance weight 5 is arranged in the cavity between the main bearing housing 8 and the movable scroll component 1. As shown in FIG. 1, the balance weight 5 is mounted on the drive shaft 3, but those skilled in the art will know that the balance weight 5 can also be mounted on the unloading bush 14 or be integrated with the unloading bush 14. In this article, there is a certain gap between the upper surface of the balance weight 5 and the end plate 11 of the movable scroll component 1, and the portion of the upper surface of the balance weight 5 directly facing the end plate 11 of the movable scroll component 1 is defined as the balance There is no obstruction between the top surface of the block 5 and the top surface of the balance weight 5 and the lower surface of the end plate 11.
  • lubricant is stored at the bottom of the compressor housing.
  • a channel extending substantially along its axial direction is formed in the drive shaft 3, that is, a central hole (not shown in the figure) formed at the lower end of the drive shaft 3 and a channel extending upward from the central hole to the end face of the eccentric crank pin 31 Eccentric hole 32.
  • the end of the center hole is immersed in the lubricant at the bottom of the compressor housing or is otherwise supplied with lubricant.
  • one end of the center hole is supplied with lubricant by the lubricant supply device.
  • the lubricant that enters the center hole is pumped or thrown into the eccentric hole 32 by the centrifugal force during the rotation of the drive shaft 3 And it flows upward along the eccentric hole 32 until it reaches the end surface of the eccentric crank pin 31.
  • the lubricant discharged from the end surface of the eccentric crank pin 31 flows downward along the gap between the unloading bush 14 and the eccentric crank pin 31 and the gap between the unloading bush 14 and the hub 12 to reach the recess of the main bearing housing.
  • Part of the lubricant collected in the recess and on the balance weight flows through the main bearing housing 8 and flows downward, and part of the lubricant is thrown out and splashed as the balance weight 5 rotates.
  • the upper surface of the balance weight 5 especially refers to the balance
  • the top surface of the block 5, the outer surface of the hub 12, the lower surface of the end plate 11 and the inner surface of the main bearing housing 8 or the thrust plate 4 collectively surround the area 6.
  • the lubricant is thrown upwards to the lower surface of the end plate 11 of the movable scroll member 1 and spreads between the movable scroll member 1 and the thrust plate 4 along with the translational rotation of the movable scroll member 1.
  • the thrust surface 41 is thereby lubricated.
  • the area 6 Since the area 6 is relatively large, the amount of oil that can pass through the area 6 into the thrust surface 41 for effective lubrication is extremely unstable. Especially when the compressor is running at a low speed, the rotation speed of the balance weight 5 is reduced, so that the power of the lubricant throwing and splashing is reduced, and a sufficient amount of lubricant reaching the thrust surface 41 cannot be provided.
  • This paper proposes a structure for improving the splashing of lubricant in the area 6, as shown in FIGS. 4 to 5b according to the balance weight 150 according to the first embodiment of the present disclosure and the scroll equipped with the balance weight 150 Compressor 100.
  • the balance weight 150 has the same main structure as the existing balance weight 5, that is, it includes a substantially circular arc-shaped weight portion 151 and a substantially annular mounting portion 152. It extends beyond the mounting portion 152 in the axial direction, thereby forming a recess on the mounting portion 152 relative to the weight portion 151. At the recess, a part of the upper surface of the balance weight 150 constitutes a top surface directly facing the end plate 11 of the movable scroll member 1 without being blocked. On the basis of ensuring the unbalanced amount of the balance weight 150, the top surface of the balance weight 150 is also provided with a flat slope member 170 for guiding the lubricant to be thrown upward or splash. As shown in FIG.
  • the planar slope member 170 is configured to include a base and a protrusion with a triangular cross-section provided on the base.
  • the protrusion has a guide surface 171 for guiding the lubricant to fling or splash upward.
  • Mounting holes are also provided on the base, and the flat slope member 170 can be mounted on the top surface of the balance weight 150 by screws or bolts.
  • the flat slope member 170 may also be welded or riveted to the balance weight 150.
  • the planar ramp member 170 is arranged along the substantially radial direction of the mounting portion 152, that is, the intersection of the guide surface 171 on the protrusion of the planar ramp member 170 and the upper surface of the mounting portion 152 is along the substantially radial direction of the mounting portion 152.
  • the direction extends such that the guide surface 171 thereof faces the lubricant converging in the recess of the balance weight 150.
  • FIG. 4 shows a partial structure of the scroll compressor 100 equipped with the balance weight 150 as described above. Similar to the existing scroll compressor 10, the scroll compressor 100 also includes a fixed scroll component 120, a movable scroll component 110, a drive shaft 130, a main bearing seat 180, a thrust plate 140 and a counterweight 150. The connection structure and working principle of the components of the scroll compressor 100 are similar to those of the existing scroll compressor 10, and will not be repeated here.
  • the flat slope member 170 provided on the balance weight 150 is formed on the upper surface of the balance weight 150, especially the top surface, the outer surface of the hub 120, the lower surface of the end plate 110 and The main bearing seat 180 or the inner side surface of the thrust plate 140 is in an area 160 that is jointly surrounded.
  • the lubricant collected in the recess of the balance weight 150 is thrown out as the balance weight 150 rotates, and moves upward by means of the guide surface 171 of the planar ramp member 170, thereby making it easier for the lubricant to splash to the end of the movable scroll component 110 Plate and enter the thrust surface 141.
  • the provision of the flat slope member 170 in the area 160 can increase the boost for the upward movement of the lubricant, so that More lubricant enters the thrust surface.
  • the flat slope member according to the first embodiment of the present disclosure can be fixed on the balance weight by screws or bolts, the installation operation is simple and can be directly applied to mass production balance weights, which is convenient for production and assembly.
  • the balance weight with a flat slope member is suitable for a variety of compressors and is an effective universal measure to reduce the wear of the thrust surface in the compressor.
  • the flat slope member 170 having a convex block with a triangular cross section
  • the flat slope member may actually be configured as a convex block having various shapes.
  • the flat slope member can not only be installed on the balance weight in a separate manner, but also can be integrally formed on the balance weight.
  • FIG. 6a shows an example in which a flat slope member 170 having a convex block with a rectangular cross section is installed on the balance weight 150 in a split manner.
  • the guide surface 171 of the convex block of the planar slope member 170 is perpendicular to the upper surface of the mounting portion 151 of the balance weight 150, so that the lubricant in the concave portion of the balance weight 150 moves upward to the convex by means of the guide surface 171
  • the lubricant can be more easily thrown out to the end plate of the movable scroll component 110; or the balance block 150 When being thrown out, the lubricant in the concave portion hits the guide surface 171 of the protrusion, so as to more easily splash to the end plate of the movable scroll component 110.
  • FIG. 6b to 6d respectively show an example in which a flat slope member 270 having a convex block with a trapezoidal, wedge-shaped, or rectangular cross-section is integrally formed on the balance weight 250.
  • the flat slope member and the balance weight are integrally formed, the flat slope member 270 omits the base and is directly formed as a bump.
  • the planar slope member 270 in FIG. 6b has a top surface and a guide surface 271, and the acute angle between the guide surface 271 and the upper surface of the mounting portion of the balance weight 250 is the first included angle ⁇ ;
  • the planar slope member in FIG. 6c 270 has a top surface and a segmented guide surface 271.
  • the segmented guide surface 271 is composed of an inclined portion having a first included angle ⁇ and a vertical portion perpendicular to the upper surface of the mounting portion of the balance weight 250;
  • Figure 6d The flat slope member 270 in the middle is similar to FIG. 6a, except that it is integrally formed on the balance weight 250.
  • the flat slope member 270 has a guide surface 271 perpendicular to the upper surface of the mounting portion of the balance weight 250, that is, the first clamp
  • the angle ⁇ is 90°.
  • the first included angle ⁇ between the guide surface of the flat slope member and the upper surface of the installation portion of the smooth block can be appropriately selected within the range of 90° or less as required.
  • the flat slope member is formed as a part of the balance weight, the BOM structure is simplified, and the additional processing and installation time when producing the balance weight is reduced.
  • planar ramp member 170 is arranged along the substantially radial direction of the mounting portion 152, the planar ramp member may actually be aligned with the radial direction of the mounting portion 152.
  • the direction of the angle is arranged.
  • the plane slope member 270 has a top surface and a guide surface 271, and an acute angle formed between the line of intersection between the guide surface 271 and the upper surface of the mounting portion of the balance weight 250 and the radial direction of the mounting portion Is the second angle ⁇ . Since the lubricant in the recess of the counterweight 250 is subjected to centrifugal force as the counterweight 250 rotates, the trajectory of the lubricant in the recess can be a curve that gradually moves away from the center of the installation part of the counterweight 250, and the flat slope member runs along with the installation part.
  • the member 270 moves upward.
  • the second included angle ⁇ between the intersection of the guide surface 271 of the planar ramp member and the upper surface of the mounting portion of the balance weight 250 and the radial direction of the mounting portion 152 may be greater than Appropriate selection is made within the range equal to 0°.
  • the size of the projection of the plane ramp member 170 or the plane ramp member 270 in the circumferential direction of the mounting portion of the balance weight is defined as the length of the plane ramp member, and the size along the radial direction of the mounting portion of the balance weight The size is defined as the width of the flat slope member, and its dimension in the direction perpendicular to the upper surface of the mounting part of the balance weight is positioned to the height of the flat slope member.
  • Figures 8 to 9b show examples of flat ramp members with different widths and heights.
  • the width of the planar ramp member 170 is smaller than the radial width of the mounting portion 151 of the balance weight 150
  • the planar ramp member 170 The width can also be equal to the radial width of the mounting portion 151 of the balance weight 150, or even greater than the radial width of the mounting portion 151 of the balance weight 150 without affecting the assembly of the balance weight 150 and the drive shaft 130, as shown in Figure 8. Shown.
  • the height of the planar ramp member 270 may not exceed the top surface of the counterweight portion of the balance weight 250 as shown in FIG.
  • the planar ramp member 270 is completely accommodated in the recess of the balance weight 250 Inside, it can also exceed the top surface of the counterweight portion of the balance weight 250 as shown in Figure 9b, that is, the flat slope member 270 extends beyond the recess of the balance weight 250 and extends upward in the area 160, as long as it does not interfere with other components. can.
  • the length of the flat slope member 170 can also be selected within an appropriate range as required, as long as it does not interfere with other components.
  • Fig. 10a shows a balance weight 350 according to the second embodiment of the present disclosure.
  • the main structure and working principle of the balance weight 350 and the compressor equipped with the balance weight 350 are the same as those of the first embodiment of the present disclosure, and will not be repeated here.
  • the balance weight 350 has a substantially circular arc-shaped counterweight portion 351 and a substantially annular mounting portion 352.
  • the weight portion 351 extends beyond the mounting portion 352 in the axial direction, so that a concave portion relative to the weight portion 351 is formed on the mounting portion 352.
  • a part of the upper surface of the balance weight 350 constitutes a top surface that directly faces the end plate of the movable scroll without being blocked.
  • a curved slope member 370 is integrally formed at the top surface of the balance weight 350.
  • the curved slope member 370 has a guide surface 371 extending from the upper surface of the mounting part 352 to the weight part 351. As shown in FIG.
  • the guiding surface 371 may be configured as a concave or convex paraboloid, arc surface, or the like.
  • the guide surface 371 of the curved slope member is more conducive to the upward movement of the lubricant, so that more lubricant enters the thrust surface.
  • the curved slope member 370 having a curved surface (guide surface) 371 according to the second embodiment of the present disclosure is different from the one having flat surfaces (guide surface) 171, 271 according to the first embodiment of the present disclosure. Similar to the flat slope members 170 and 270, the curved slope member 370 may not only be integrally formed on the balance weight, but also be installed on the balance weight in a separate manner. In addition, the curved slope member 370 can also have various shapes (only the plane is replaced by a curved surface), size, and different first and second included angles such as the flat slope members 170 and 270, which will not be repeated here. .
  • FIG. 11 shows a balance weight 450 according to the third embodiment of the present disclosure.
  • the main structure and working principle of the balance weight 450 and the compressor equipped with the balance weight 450 are the same as those of the first embodiment of the present disclosure, and will not be repeated here.
  • the balance weight 450 has a substantially circular arc-shaped counterweight portion 451 and a substantially annular mounting portion 452.
  • the weight portion 451 extends beyond the mounting portion 452 in the axial direction, so that a concave portion relative to the weight portion 451 is formed on the mounting portion 452.
  • a part of the upper surface of the balance weight 450 constitutes a top surface directly facing the end plate of the movable scroll without being blocked.
  • a portion of the weight portion 451 protrudes inward along the upper surface of the mounting portion 452 substantially in the radial direction or at a certain angle to the radial direction to form a bump, and a spherical guide surface is processed on the bump 471, thereby forming a spherical slope member 470.
  • the method of forming the spherical slope member 470 is simpler, and the production process is more time- and cost-effective.
  • the spherical slope member 470 having a spherical surface (guide surface) 471 according to the third embodiment of the present disclosure is different from the curved surface slope member having a curved surface (guide surface) 371 according to the second embodiment of the present disclosure.
  • the member 370 is similar to the planar ramp members 170, 270 having planes (guide surfaces) 171, 271 according to the first embodiment of the present disclosure.
  • the spherical ramp member 470 may not only be integrally formed on the balance weight, but also be divided The way is installed on the balance weight.
  • the spherical slope member 370 may also include various shapes such as the planar slope members 170 and 270 (only the flat surface is replaced by a spherical surface), size, and different first included angle ⁇ and second included angle ⁇ , which will not be repeated here.
  • the method of forming the spherical slope member 470 according to the third embodiment of the present disclosure may also be used for the formation of the flat slope members 170 and 270 and the curved slope member 370.
  • the lubricant in the concave portion of the balance weight In order to guide the lubricant in the concave portion of the balance weight to be thrown and splashed toward the movable scroll component, in addition to forming a slope member protrudingly on the upper surface of the mounting portion of the balance weight, it may also be formed on the upper surface of the mounting portion of the balance weight Form grooves.
  • FIG. 12 shows a balance weight 550 according to the fourth embodiment of the present disclosure.
  • the main structure and working principle of the balance weight 450 and the compressor equipped with the balance weight 550 are the same as the first embodiment of the present disclosure, and will not be repeated here.
  • the balance weight 550 has a substantially circular arc-shaped weight portion 551 and a substantially annular mounting portion 552.
  • the weight portion 551 extends beyond the mounting portion 552 in the axial direction, so that a concave portion relative to the weight portion 551 is formed on the mounting portion 552.
  • a part of the upper surface of the balance weight 550 constitutes a top surface directly facing the end plate of the movable scroll component without being blocked.
  • a groove 570 is provided on the upper surface (at the top surface) of the mounting portion 552, and the groove 570 extends substantially along the circumferential direction of the mounting portion 552, and may also extend in a direction at a certain angle to the circumferential direction of the mounting portion 552.
  • the groove 570 has a bottom surface.
  • the bottom surface consists of a first portion 572 that is substantially parallel to the upper surface of the mounting portion 552 and extends from the bottom of the groove 570 (the lowest part of the groove 570 in FIG. 12, that is, the flat portion 572).
  • the second part 571 of the upper surface of the mounting part 552 is composed, and the second part 571 is formed as a guide surface.
  • FIG. 13 shows an example of further optimization of the groove 570 of the balance weight 550 in FIG. 12.
  • the groove 570 may be formed in a form in which the groove depth gradually becomes shallower from one end to the other end thereof, that is, the bottom surface of the groove 570 starts from the bottom of the groove 570 (the groove 570 in FIG. The lowest part of the groove 570 gradually rises to extend to the upper surface of the mounting part 552, so that the guide surface is formed by the entire bottom surface of the groove 570.
  • the radial width of the groove 570 is gradually reduced, thereby enabling During the rotation of the counterweight, the speed of the lubricant in the groove 570 is further increased, which is more helpful for the lubrication to be thrown out or splashed to the end plate of the movable scroll.
  • a drainage groove 573 communicating with the groove 570 is further provided at the deeper end of the groove 570.
  • the drainage groove 573 guides more lubricant into the groove 570 so that more lubricant can be thrown out or splashed to the orbiting scroll end plate by virtue of the guiding surface of the groove 570.
  • the groove depth of the drainage groove 573 is smaller than the groove depth of the groove 570 at the end where the drainage groove 573 communicates with the groove 570.
  • the radial width of the drainage groove 573 is greater than the radial width of the groove 570, thereby As a result, more lubricating oil is collected into the groove 570 via the drainage groove 573, and is guided to the thrust surface via the guide surface of the groove 570.
  • the guiding surface of the groove 570 may also be configured as a flat surface, a circular arc surface, a parabolic surface, or a spherical surface as described in the first to third embodiments.
  • the acute angle between the guide surface of the groove 570 and the upper surface of the mounting portion 552 is the first included angle ⁇ , and the first included angle ⁇ is less than or equal to 90°.
  • the groove 570 can be arranged along a direction at a certain angle to the circumferential direction of the mounting portion 552, the acute angle between the groove 570 and the radial direction of the mounting portion 552 is the second included angle ⁇ , and the second included angle ⁇ is greater than or equal to 0°.
  • the compressor is a scroll compressor model ZW520HSP, wherein, in the compressor in the first embodiment, the first angle ⁇ between the guide surface of the ramp member of the balance weight and the upper surface of the installation portion of the balance weight Is 30°, and the second included angle ⁇ between the intersection of the guide surface of the ramp member and the upper surface of the mounting portion of the balance weight and the radial direction of the mounting portion is 90°.

Abstract

A balance block (150, 250, 350, 450, 550) for a scroll compressor (100). The scroll compressor (100) comprises a movable scroll component (1) having a movable scroll end plate, a main bearing seat (8) having a thrust plate (4), and a driving shaft (3) for driving the movable scroll component (1), wherein the thrust plate (4) is provided with a thrust surface (41) which is used for supporting and is in contact with an end plate of the movable scroll plate (11); at least one part of the balance block (150, 250, 350, 450, 550) is provided in a concave cavity between the movable scroll component (1) and the main bearing seat (8); the balance block (150, 250, 350, 450, 550) can rotate along with the rotation of the driving shaft (3); the balance block (150, 250, 350, 450, 550) comprises an upper surface facing the movable scroll end plate (11), wherein a guide surface structure (170, 270, 370, 470, 570) is provided on the upper surface, and the guide surface structure (170, 270, 370, 470, 570) is provided with a guide surface (171, 271, 371, 471, 571) for guiding a lubricant in the concave cavity to move towards the thrust surface (41) in a rotating process of the balance block (150, 250, 350, 450, 550). Further provided is the scroll compressor (100) comprising the balance block (150, 250, 350, 450, 550). The balance block structure can effectively improve the lubrication situation of the thrust surface, and can greatly reduce the abrasion risk of the thrust surface.

Description

用于涡旋压缩机的平衡块及涡旋压缩机Balance weight for scroll compressor and scroll compressor
本申请要求以下中国专利申请的优先权:于2019年7月19日提交中国专利局的申请号为201910656199.6、发明创造名称为“用于涡旋压缩机的平衡块及涡旋压缩机”的中国专利申请;于2019年7月19日提交中国专利局的申请号为201921148485.3、发明创造名称为“用于涡旋压缩机的平衡块及涡旋压缩机”的中国专利申请。这些专利申请的全部内容通过引用结合在本申请中。This application claims the priority of the following Chinese patent applications: the application number submitted to the Chinese Patent Office on July 19, 2019 is 201910656199.6, and the invention is named "balance weight and scroll compressor for scroll compressors" in China Patent application; a Chinese patent application filed with the Chinese Patent Office on July 19, 2019, with the application number 201921148485.3 and the invention titled "balance weight and scroll compressor for scroll compressors". The entire contents of these patent applications are incorporated into this application by reference.
技术领域Technical field
本公开涉及压缩机领域,更具体地,涉及一种用于涡旋压缩机的平衡块。The present disclosure relates to the field of compressors, and more specifically, to a balance weight for scroll compressors.
背景技术Background technique
本部分提供了与本公开相关的背景信息,这些信息并不必然构成现有技术。This section provides background information related to the present disclosure, which does not necessarily constitute prior art.
涡旋压缩机通常包括由定涡旋部件和动涡旋部件构成的压缩机构。动涡旋部件由主轴承座/止推板支承以提供轴向约束,并且在偏心部件的驱动下相对于定涡旋部件进行平动转动。由于动涡旋部件相对于止推板运动,需要对止推板和动涡旋部件之间的止推表面提供充分的润滑。另外,在涡旋压缩机运行期间,偏心部件转动而产生的离心力或离心力矩会导致压缩机的振动。通常在旋转部件上、例如驱动轴的上端部设置平衡块以提供反向离心力或离心力矩来平衡偏心部件所产生的不平衡量。A scroll compressor usually includes a compression mechanism composed of a fixed scroll component and a movable scroll component. The movable scroll component is supported by the main bearing seat/thrust plate to provide axial restraint, and is driven by the eccentric component to perform translational rotation relative to the fixed scroll component. Since the movable scroll component moves relative to the thrust plate, it is necessary to provide sufficient lubrication to the thrust surface between the thrust plate and the movable scroll component. In addition, during the operation of the scroll compressor, the centrifugal force or torque generated by the rotation of the eccentric component may cause the compressor to vibrate. Usually, balance weights are provided on the rotating parts, such as the upper end of the drive shaft, to provide reverse centrifugal force or centrifugal torque to balance the unbalance generated by the eccentric part.
在现有的涡旋压缩机中,以立式涡旋压缩机为例,在压缩机壳体的底部存储有润滑剂。一部分润滑剂在离心力或油泵的作用下流经驱动轴内部的润滑剂通道、偏心曲柄销端面的偏心孔、动涡旋毂部与偏心曲柄销之间的间隙而流动到达主轴承座的凹部中,汇聚在凹部中和平衡块上的润滑油由于平衡块的高速旋转而飞溅到动涡旋端板的下表面,从而随着动涡旋部件的平动转动而遍布主轴承座和动涡旋部件之间的止推表面。因此,平衡块的上表面、动涡旋端板的下表面、动涡旋轮毂的外侧表面和主轴承座/止推板的内侧表面共同围绕出用于润滑剂飞溅的区域。In existing scroll compressors, taking a vertical scroll compressor as an example, lubricant is stored at the bottom of the compressor housing. Part of the lubricant flows through the lubricant channel inside the drive shaft, the eccentric hole on the end face of the eccentric crank pin, the gap between the orbiting scroll hub and the eccentric crank pin under the action of centrifugal force or the oil pump, and then flows to the recess of the main bearing seat. The lubricating oil collected in the recess and on the balance weight splashes to the lower surface of the orbiting scroll end plate due to the high-speed rotation of the balance weight, and spreads over the main bearing housing and the orbiting scroll component along with the translational rotation of the orbiting scroll component Between the thrust surface. Therefore, the upper surface of the balance weight, the lower surface of the movable scroll end plate, the outer surface of the movable scroll hub, and the inner surface of the main bearing seat/thrust plate collectively surround an area for lubricant splash.
由于该区域空间较大,能够飞溅进入止推表面进行有效润滑的润滑剂量 往往不稳定,尤其是在压缩机低速旋转的情况下,平衡块的转速较低,无法对润滑剂提供足够的飞溅动力,导致动涡旋部件与主轴承座之间的止推表面润滑不足,止推表面磨损严重。Due to the large space in this area, the amount of lubricant that can splash into the thrust surface for effective lubrication is often unstable, especially when the compressor rotates at a low speed, the rotation speed of the balance weight is low, which cannot provide sufficient splash power for the lubricant , Resulting in insufficient lubrication of the thrust surface between the movable scroll component and the main bearing seat, and the thrust surface is seriously worn.
因此,需要提供一种改进的涡旋压缩机,在不影响压缩机现有结构的情况下,提高进入动涡旋部件和止推板之间的止推表面的润滑剂量,保证压缩机在各种工况下均能实现对止推表面的充分润滑,降低止推表面的磨损概率。Therefore, there is a need to provide an improved scroll compressor, which can increase the amount of lubricant entering the thrust surface between the movable scroll component and the thrust plate without affecting the existing structure of the compressor, and ensure that the compressor is Under all working conditions, sufficient lubrication of the thrust surface can be realized, and the wear probability of the thrust surface can be reduced.
发明内容Summary of the invention
在本部分中提供本公开的总体概要,而不是本公开完全范围或本公开所有特征的全面公开。The general summary of the present disclosure is provided in this section, rather than a comprehensive disclosure of the full scope of the present disclosure or all the features of the present disclosure.
本公开的目的提供一种有利于润滑剂进入止推表面的平衡块以及安装有该平衡块的涡旋压缩机。The purpose of the present disclosure is to provide a counterweight that facilitates the entry of lubricant into the thrust surface and a scroll compressor equipped with the counterweight.
根据本公开的一个方面,提供一种用于涡旋压缩机的平衡块,其中,涡旋压缩机包括具有动涡旋端板的动涡旋部件、带有止推板的主轴承座、以及驱动动涡旋部件的驱动轴,止推板具有用于支承并与动涡旋盘端板接触的止推面,平衡块的至少一部分设置在位于动涡旋部件与主轴承座之间的凹腔中,平衡块能够随着驱动轴的旋转而旋转,平衡块包括面向动涡旋端板的上表面,其中,在上表面处设置有导面结构,导面结构具有在平衡块的旋转过程中引导凹腔中的润滑剂朝向止推面运动的引导表面。According to an aspect of the present disclosure, there is provided a balance weight for a scroll compressor, wherein the scroll compressor includes a movable scroll member having a movable scroll end plate, a main bearing seat with a thrust plate, and The drive shaft of the movable scroll component is driven, the thrust plate has a thrust surface for supporting and contacting the end plate of the movable scroll, and at least a part of the balance weight is provided in the recess between the movable scroll component and the main bearing housing. In the cavity, the balance weight can rotate with the rotation of the drive shaft. The balance weight includes an upper surface facing the end plate of the movable scroll, wherein a guide surface structure is provided on the upper surface, and the guide surface structure has a rotating process in the balance weight The guide surface for the lubricant in the middle guide cavity to move toward the thrust surface.
可选地,导面结构为相对于平衡块的上表面凸出的斜坡构件。Optionally, the guide surface structure is a slope member protruding with respect to the upper surface of the balance weight.
可选地,斜坡构件一体地或分体地设置在平衡块的上表面处。Optionally, the ramp member is integrally or separately provided at the upper surface of the balance weight.
可选地,平衡块包括安装部和配重部,配重部在轴向方向上延伸超过安装部,导面结构为从配重部大致径向向内延伸的凸块。Optionally, the balance weight includes a mounting portion and a weight portion, the weight portion extends beyond the mounting portion in the axial direction, and the guide surface structure is a protrusion extending substantially radially inward from the weight portion.
可选地,平衡块设置有从上表面凹入的凹槽,导面结构由凹槽限定,凹槽具有底部表面,底部表面中的至少一部分底部表面从凹槽的底部延伸至平衡块的表面,从而形成引导表面,即,引导表面为凹槽的从凹槽的底部延伸至平衡块的上表面的底部表面。Optionally, the balance weight is provided with a groove recessed from the upper surface, the guide surface structure is defined by the groove, the groove has a bottom surface, and at least a part of the bottom surface of the bottom surface extends from the bottom of the groove to the surface of the balance weight , Thereby forming a guide surface, that is, the guide surface is the bottom surface of the groove extending from the bottom of the groove to the upper surface of the balance weight.
可选地,凹槽的槽深逐渐减小,底部表面从凹槽的底部逐渐延伸至平衡块的上表面,即,底部表面逐渐上升从而延伸至平衡块的上表面,整个底部表面形成引导表面。Optionally, the groove depth of the groove gradually decreases, and the bottom surface gradually extends from the bottom of the groove to the upper surface of the balance weight, that is, the bottom surface gradually rises to extend to the upper surface of the balance weight, and the entire bottom surface forms a guide surface .
可选地,在凹槽的引导表面与上表面相接的端部处,凹槽的宽度逐渐减小。Optionally, at the end where the guide surface of the groove meets the upper surface, the width of the groove gradually decreases.
可选地,平衡块还设置有上表面凹入的引流槽,引流槽用于将润滑剂引入凹槽中,引流槽的槽深小于凹槽在引流槽与凹槽连通的端部处的槽深。Optionally, the balance weight is further provided with a drainage groove with a concave upper surface. The drainage groove is used to introduce the lubricant into the groove. The groove depth of the drainage groove is smaller than the groove at the end of the groove where the drainage groove communicates with the groove. deep.
可选地,引导表面与平衡块的上表面之间形成的第一夹角小于或等于90°。Optionally, the first included angle formed between the guide surface and the upper surface of the balance weight is less than or equal to 90°.
可选地,引导表面为平面、圆弧面、抛物面或球面。Optionally, the guiding surface is a flat surface, a circular arc surface, a parabolic surface, or a spherical surface.
可选地,引导表面与平衡块的径向方向之间形成的第二夹角大于或等于0°。Optionally, the second included angle formed between the guide surface and the radial direction of the balance weight is greater than or equal to 0°.
根据本公开的另一方面,还提供一种涡旋压缩机,其中,涡旋压缩机包括如前文所述的平衡块。According to another aspect of the present disclosure, there is also provided a scroll compressor, wherein the scroll compressor includes the balance weight as described above.
可选地,导面结构设置在由平衡块的上表面、动涡旋部件的毂部的外侧表面、动涡旋端板的下表面与止推板的内侧表面共同围绕出的区域中。Optionally, the guide surface structure is arranged in an area surrounded by the upper surface of the balance weight, the outer surface of the hub of the movable scroll component, the lower surface of the movable scroll end plate, and the inner surface of the thrust plate.
可选地,涡旋压缩机还包括卸载衬套,平衡块安装在驱动轴上,或者平衡块安装在卸载衬套上或与卸载衬套形成为一体。Optionally, the scroll compressor further includes an unloading bushing, and the balance weight is installed on the drive shaft, or the balance weight is installed on the unloading bushing or is integrated with the unloading bushing.
总体上,根据本公开的平衡块上设置的导面结构有助于主轴承座和动涡旋端板之间形成的凹腔中的润滑剂朝向动涡旋部件甩出或飞溅,使更多的润滑剂进入动涡旋部件与主轴承座或止推板之间的止推表面,从而能够在各种工况下均为止推表面提供充足的润滑,极大地降低了止推表面的磨损概率。In general, the guide surface structure provided on the balance weight according to the present disclosure helps the lubricant in the cavity formed between the main bearing seat and the movable scroll end plate to be thrown or splashed toward the movable scroll component, so that more The lubricant enters the thrust surface between the movable scroll component and the main bearing seat or thrust plate, which can provide sufficient lubrication on the thrust surface under various working conditions, greatly reducing the wear probability of the thrust surface .
附图说明Description of the drawings
根据以下参照附图的详细描述,本公开的前述及另外的特征和特点将变得更加清楚,这些附图仅作为示例并且不一定是按比例绘制。在附图中采用相同的参考标记指示相同的部件,在附图中:The aforementioned and additional features and characteristics of the present disclosure will become clearer from the following detailed description with reference to the accompanying drawings, which are merely examples and are not necessarily drawn to scale. In the drawings, the same reference signs are used to indicate the same parts. In the drawings:
图1示出现有的涡轮压缩机的局部纵剖视图;Figure 1 shows a partial longitudinal sectional view of a conventional turbo compressor;
图2示出图1中的涡轮压缩机的俯视图;Figure 2 shows a top view of the turbo compressor in Figure 1;
图3示出现有的涡轮压缩机中的平衡块的立体图;Figure 3 shows a perspective view of a balance weight in a conventional turbo compressor;
图4示出根据本公开的第一实施方式的涡轮压缩机的局部纵剖视图;4 shows a partial longitudinal sectional view of the turbo compressor according to the first embodiment of the present disclosure;
图5a示出根据本公开的第一实施方式的涡轮压缩机中的平衡块的立体图,其中平衡块包括平面斜坡式的导面结构;Fig. 5a shows a perspective view of a balance weight in a turbo compressor according to the first embodiment of the present disclosure, wherein the balance weight includes a flat slope guide surface structure;
图5b示出图5a中的平衡块未安装导面结构时的立体图;Figure 5b shows a perspective view of the balance weight in Figure 5a when the guide surface structure is not installed;
图6a、图6b、图6c、图6d、图7、图8分别示出根据本公开的第一实施方式的涡轮压缩机中的平衡块的变形例的立体图;6a, 6b, 6c, 6d, 7 and 8 respectively show perspective views of modified examples of the balance weight in the turbo compressor according to the first embodiment of the present disclosure;
图9a和图9b示出根据本公开的第一实施方式的涡轮压缩机中的平衡块的侧视图,其中平衡块的导面结构具有不同的高度;9a and 9b show a side view of a balance weight in a turbo compressor according to the first embodiment of the present disclosure, wherein the guide surface structure of the balance weight has different heights;
图10a示出根据本公开的第二实施方式的涡轮压缩机中的平衡块的立体图,其中平衡块包括曲面斜坡式的导面结构;Fig. 10a shows a perspective view of a counterweight in a turbo compressor according to a second embodiment of the present disclosure, wherein the counterweight includes a curved guide surface structure;
图10b示出根据本公开的第二实施方式的涡轮压缩机中的平衡块的导面结构的具有不同曲面的示意图;Fig. 10b shows a schematic diagram with different curved surfaces of the guide surface structure of the counterweight in the turbo compressor according to the second embodiment of the present disclosure;
图11示出根据本公开的第三实施方式的涡轮压缩机中的平衡块的立体图,其中平衡块包括球面斜坡式的导面结构;Fig. 11 shows a perspective view of a balance weight in a turbo compressor according to a third embodiment of the present disclosure, wherein the balance weight includes a spherical slope guide surface structure;
图12示出根据本公开的第四实施方式的涡轮压缩机中的平衡块的立体图,其中平衡块包括凹槽式的导面结构;12 shows a perspective view of a balance weight in a turbo compressor according to a fourth embodiment of the present disclosure, wherein the balance weight includes a groove-type guide surface structure;
图13示出根据本公开的第四实施方式的涡轮压缩机中的平衡块的变形例的立体图。FIG. 13 shows a perspective view of a modified example of the balance weight in the turbo compressor according to the fourth embodiment of the present disclosure.
具体实施方式Detailed ways
现在将结合附图1至13对本公开的优选实施方式进行详细描述。以下的描述在本质上只是示例性的而非意在限制本公开及其应用或用途。在各视图中,相对应的构件或部分采用相同的参考标记。The preferred embodiments of the present disclosure will now be described in detail with reference to FIGS. 1 to 13. The following description is merely exemplary in nature and is not intended to limit the present disclosure and its applications or uses. In each view, the corresponding components or parts use the same reference signs.
图1和图2示出了现有的涡轮压缩机的局部构造。本文中以涡旋压缩机为例进行说明,但应理解的是,本公开不局限于涡旋压缩机。如图1和图2所示,现有的涡轮压缩机10包括由定涡旋部件2和动涡旋部件1构成的压缩机构、用于驱动压缩机构的驱动轴3和马达(图中未示出)等。动涡旋部件1包括端板11、形成在端板11一侧的毂部12和形成在端板11另一侧的螺旋叶片13。动涡旋部件1的一侧由主轴承座8的上部的止推板4支承,从而在端板11与止推板4之间形成止推表面41。需要说明的是,止推板4可以安装在主轴承座8上,也可以与主轴承座8形成为一体。驱动轴3的一端由设置在主轴承座8中的主轴承支承。驱动轴3的一端设置有偏心曲柄销31,在偏心曲柄销31和动涡旋部件1的毂部12之间设置有卸载衬套14。通过马达带动驱 动轴3进行驱动,动涡旋部件1将相对于定涡旋部件2平动转动(即,动涡旋部件1的中心轴线绕定涡旋部件2的中心轴线旋转,但是动涡旋部件1本身不会绕自身的中心轴线旋转)以实现流体的压缩。Figures 1 and 2 show a partial structure of a conventional turbo compressor. Here, a scroll compressor is taken as an example for description, but it should be understood that the present disclosure is not limited to scroll compressors. As shown in Figures 1 and 2, the conventional turbo compressor 10 includes a compression mechanism composed of a fixed scroll member 2 and a movable scroll member 1, a drive shaft 3 for driving the compression mechanism, and a motor (not shown in the figure). Out) etc. The orbiting scroll component 1 includes an end plate 11, a hub 12 formed on one side of the end plate 11, and a spiral blade 13 formed on the other side of the end plate 11. One side of the movable scroll member 1 is supported by the thrust plate 4 of the upper part of the main bearing housing 8 so that a thrust surface 41 is formed between the end plate 11 and the thrust plate 4. It should be noted that the thrust plate 4 can be mounted on the main bearing housing 8 or can be integrated with the main bearing housing 8. One end of the drive shaft 3 is supported by a main bearing provided in the main bearing housing 8. An eccentric crank pin 31 is provided at one end of the drive shaft 3, and an unloading bush 14 is provided between the eccentric crank pin 31 and the hub 12 of the movable scroll component 1. The drive shaft 3 is driven by the motor, and the movable scroll component 1 will rotate in translation relative to the fixed scroll component 2 (that is, the central axis of the movable scroll component 1 rotates around the central axis of the fixed scroll component 2, but the movable scroll The rotating member 1 itself does not rotate around its own central axis) to achieve fluid compression.
在涡旋压缩机10运行期间,偏心部件转动而产生的离心力或离心力矩会导致压缩机的振动。通常,在旋转部件上设置平衡块以提供反向离心力或离心力矩来平衡偏心部件所产生的不平衡量。平衡块的形状和结构可以根据具体应用需求而变化,图3示出了图1和图2中的平衡块的立体图。该平衡块5包括大致呈圆弧形的配重部51以及用于将平衡块5安装至驱动轴3的大致呈环形的安装部52,配重部51在轴向方向上延伸超过安装部52。平衡块5设置在主轴承座8与动涡旋部件1之间的凹腔中。如图1中所示,平衡块5安装在驱动轴3上,但本领域技术人员可知,平衡块5还可以安装在卸载衬套14上或者与卸载衬套14形成为一体。在本文中,平衡块5的上表面与动涡旋部件1的端板11之间存在一定间隙,将平衡块5的上表面中直接面向动涡旋部件1的端板11的部分定义为平衡块5的顶面部,并且平衡块5的顶面部与端板11的下表面之间没有任何遮挡。During the operation of the scroll compressor 10, the centrifugal force or the centrifugal torque generated by the rotation of the eccentric component may cause the vibration of the compressor. Generally, a balance weight is provided on the rotating part to provide reverse centrifugal force or centrifugal torque to balance the unbalance produced by the eccentric part. The shape and structure of the balance weight can be changed according to specific application requirements. FIG. 3 shows a perspective view of the balance weight in FIG. 1 and FIG. 2. The balance weight 5 includes a substantially circular arc-shaped weight portion 51 and a substantially annular mounting portion 52 for mounting the balance weight 5 to the drive shaft 3. The weight portion 51 extends beyond the mounting portion 52 in the axial direction. . The balance weight 5 is arranged in the cavity between the main bearing housing 8 and the movable scroll component 1. As shown in FIG. 1, the balance weight 5 is mounted on the drive shaft 3, but those skilled in the art will know that the balance weight 5 can also be mounted on the unloading bush 14 or be integrated with the unloading bush 14. In this article, there is a certain gap between the upper surface of the balance weight 5 and the end plate 11 of the movable scroll component 1, and the portion of the upper surface of the balance weight 5 directly facing the end plate 11 of the movable scroll component 1 is defined as the balance There is no obstruction between the top surface of the block 5 and the top surface of the balance weight 5 and the lower surface of the end plate 11.
下面参照图1对止推表面41的润滑过程进行描述。在图1所示的立式涡旋压缩机的示例中,在压缩机壳体的底部存储有润滑剂。相应地,在驱动轴3中形成有大致沿其轴向延伸的通道,即形成在驱动轴3下端的中心孔(在图中未示出)和从中心孔向上延伸到偏心曲柄销31端面的偏心孔32。中心孔的端部浸没在压缩机壳体底部的润滑剂中或者以其他方式被供给有润滑剂。在压缩机的运转过程中,中心孔的一端被润滑剂供给装置供给有润滑剂,进入中心孔的润滑剂在驱动轴3旋转过程中受到离心力的作用而被泵送或甩到偏心孔32中并且沿着偏心孔32向上流动一直到达偏心曲柄销31的端面。从偏心曲柄销31的端面排出的润滑剂沿着卸载衬套14与偏心曲柄销31之间的间隙以及卸载衬套14与毂部12之间的间隙向下流动到达主轴承座的凹部中。聚集在凹部中和平衡块上的一部分润滑剂流动穿过主轴承座8向下流动,一部分润滑剂随着平衡块5的旋转而甩出和飞溅。由于平衡块5的顶面部与动涡旋部件1的端板11之间存在间隙、毂部12与主轴承座8或止推板4之间存在间隙,平衡块5的上表面尤其是指平衡块5的顶面部、毂部12的外侧表面、端板11的下表面与主轴承座8或止推板4的内侧表面共同围绕出区域6。在该区域6内润滑 剂被向上甩到动涡旋部件1的端板11的下表面并随着动涡旋部件1的平动转动而遍布动涡旋部件1和止推板4之间的止推表面41,从而对止推表面41进行润滑。The lubrication process of the thrust surface 41 will be described below with reference to FIG. 1. In the example of the vertical scroll compressor shown in FIG. 1, lubricant is stored at the bottom of the compressor housing. Correspondingly, a channel extending substantially along its axial direction is formed in the drive shaft 3, that is, a central hole (not shown in the figure) formed at the lower end of the drive shaft 3 and a channel extending upward from the central hole to the end face of the eccentric crank pin 31 Eccentric hole 32. The end of the center hole is immersed in the lubricant at the bottom of the compressor housing or is otherwise supplied with lubricant. During the operation of the compressor, one end of the center hole is supplied with lubricant by the lubricant supply device. The lubricant that enters the center hole is pumped or thrown into the eccentric hole 32 by the centrifugal force during the rotation of the drive shaft 3 And it flows upward along the eccentric hole 32 until it reaches the end surface of the eccentric crank pin 31. The lubricant discharged from the end surface of the eccentric crank pin 31 flows downward along the gap between the unloading bush 14 and the eccentric crank pin 31 and the gap between the unloading bush 14 and the hub 12 to reach the recess of the main bearing housing. Part of the lubricant collected in the recess and on the balance weight flows through the main bearing housing 8 and flows downward, and part of the lubricant is thrown out and splashed as the balance weight 5 rotates. Since there is a gap between the top surface of the balance weight 5 and the end plate 11 of the movable scroll component 1, and there is a gap between the hub 12 and the main bearing housing 8 or the thrust plate 4, the upper surface of the balance weight 5 especially refers to the balance The top surface of the block 5, the outer surface of the hub 12, the lower surface of the end plate 11 and the inner surface of the main bearing housing 8 or the thrust plate 4 collectively surround the area 6. In this area 6, the lubricant is thrown upwards to the lower surface of the end plate 11 of the movable scroll member 1 and spreads between the movable scroll member 1 and the thrust plate 4 along with the translational rotation of the movable scroll member 1. The thrust surface 41 is thereby lubricated.
由于区域6较大,能够通过该区域6而进入止推表面41进行有效润滑的油量极不稳定。尤其在压缩机低速运转的情况下,平衡块5的旋转速度降低从而使润滑剂甩出和飞溅的动力降低,无法提供充足的到达止推表面41的润滑剂量。Since the area 6 is relatively large, the amount of oil that can pass through the area 6 into the thrust surface 41 for effective lubrication is extremely unstable. Especially when the compressor is running at a low speed, the rotation speed of the balance weight 5 is reduced, so that the power of the lubricant throwing and splashing is reduced, and a sufficient amount of lubricant reaching the thrust surface 41 cannot be provided.
本文提出了一种改善润滑剂在区域6内的飞溅情况的结构,如图4至图5b中示出的根据本公开的第一实施方式的平衡块150及安装有该平衡块150的涡旋压缩机100。This paper proposes a structure for improving the splashing of lubricant in the area 6, as shown in FIGS. 4 to 5b according to the balance weight 150 according to the first embodiment of the present disclosure and the scroll equipped with the balance weight 150 Compressor 100.
在本公开的第一实施方式中,平衡块150具有与现有的平衡块5相同的主要结构,即包括大致圆弧形的配重部151和大致环形的安装部152,配重部151在轴向方向上延伸超过安装部152,从而在安装部152上形成相对于配重部151的凹部。在该凹部处,平衡块150的上表面的一部分构成直接面向动涡旋部件1的端板11而不受遮挡的顶面部。在保证平衡块150平衡不平衡量的基础上,在平衡块150的顶面部处还设置有用于引导润滑剂向上甩出或飞溅的平面斜坡构件170。如图5a和图5b所示,平面斜坡构件170构造为包括底座和设置在底座上的横截面为三角形的凸块,凸块具有用于引导润滑剂向上甩出或飞溅的引导表面171。底座上还设置有安装孔,通过螺钉或螺栓能够将平面斜坡构件170安装在平衡块150的顶面部处。平面斜坡构件170也可以焊接或铆接至平衡块150。具体地,平面斜坡构件170沿安装部152的大致径向方向布置,即,平面斜坡构件170的凸块上的引导表面171与安装部152的上表面的交线沿安装部152的大致径向方向延伸,使得其引导表面171面向汇聚在平衡块150的凹部内的润滑剂。In the first embodiment of the present disclosure, the balance weight 150 has the same main structure as the existing balance weight 5, that is, it includes a substantially circular arc-shaped weight portion 151 and a substantially annular mounting portion 152. It extends beyond the mounting portion 152 in the axial direction, thereby forming a recess on the mounting portion 152 relative to the weight portion 151. At the recess, a part of the upper surface of the balance weight 150 constitutes a top surface directly facing the end plate 11 of the movable scroll member 1 without being blocked. On the basis of ensuring the unbalanced amount of the balance weight 150, the top surface of the balance weight 150 is also provided with a flat slope member 170 for guiding the lubricant to be thrown upward or splash. As shown in FIG. 5a and FIG. 5b, the planar slope member 170 is configured to include a base and a protrusion with a triangular cross-section provided on the base. The protrusion has a guide surface 171 for guiding the lubricant to fling or splash upward. Mounting holes are also provided on the base, and the flat slope member 170 can be mounted on the top surface of the balance weight 150 by screws or bolts. The flat slope member 170 may also be welded or riveted to the balance weight 150. Specifically, the planar ramp member 170 is arranged along the substantially radial direction of the mounting portion 152, that is, the intersection of the guide surface 171 on the protrusion of the planar ramp member 170 and the upper surface of the mounting portion 152 is along the substantially radial direction of the mounting portion 152. The direction extends such that the guide surface 171 thereof faces the lubricant converging in the recess of the balance weight 150.
图4示出了安装有如上所述的平衡块150的涡旋压缩机100的局部结构。与现有的涡旋压缩机10类似,涡旋压缩机100同样包括定涡旋部件120、动涡旋部件110、驱动轴130、主轴承座180、止推板140及平衡块150。涡旋压缩机100的各部件的连接结构及其工作原理与现有的涡旋压缩机10类似,在此不再赘述。当平衡块150固定在驱动轴130上时,平衡块150上设置的平面斜坡构件170形成在由平衡块150的上表面尤其是顶面部、毂部120的外侧表 面、端板110的下表面与主轴承座180或止推板140的内侧表面共同围绕出的区域160中。汇聚在平衡块150的凹部内的润滑剂随着平衡块150旋转而被甩出,借助于平面斜坡构件170的引导表面171向上运动,从而使得润滑剂更易于飞溅到动涡旋部件110的端板并进入止推表面141。与现有的涡旋压缩机10中“空旷”的、没有任何辅助润滑剂向上运动的结构的区域6相比,在区域160中设置平面斜坡构件170能够为润滑剂的向上运动增加助力,使得更多的润滑剂进入止推表面。FIG. 4 shows a partial structure of the scroll compressor 100 equipped with the balance weight 150 as described above. Similar to the existing scroll compressor 10, the scroll compressor 100 also includes a fixed scroll component 120, a movable scroll component 110, a drive shaft 130, a main bearing seat 180, a thrust plate 140 and a counterweight 150. The connection structure and working principle of the components of the scroll compressor 100 are similar to those of the existing scroll compressor 10, and will not be repeated here. When the balance weight 150 is fixed on the drive shaft 130, the flat slope member 170 provided on the balance weight 150 is formed on the upper surface of the balance weight 150, especially the top surface, the outer surface of the hub 120, the lower surface of the end plate 110 and The main bearing seat 180 or the inner side surface of the thrust plate 140 is in an area 160 that is jointly surrounded. The lubricant collected in the recess of the balance weight 150 is thrown out as the balance weight 150 rotates, and moves upward by means of the guide surface 171 of the planar ramp member 170, thereby making it easier for the lubricant to splash to the end of the movable scroll component 110 Plate and enter the thrust surface 141. Compared with the "open" area 6 in the existing scroll compressor 10 without any structure that assists the upward movement of the lubricant, the provision of the flat slope member 170 in the area 160 can increase the boost for the upward movement of the lubricant, so that More lubricant enters the thrust surface.
此外,由于根据本公开的第一实施方式的平面斜坡构件可以通过螺钉或螺栓固定在平衡块上,安装操作简易,能够直接应用于量产平衡块中,方便生产和装配。带有平面斜坡构件的平衡块适用于多种压缩机,是降低压缩机中的止推表面磨损的有效通用性措施。In addition, since the flat slope member according to the first embodiment of the present disclosure can be fixed on the balance weight by screws or bolts, the installation operation is simple and can be directly applied to mass production balance weights, which is convenient for production and assembly. The balance weight with a flat slope member is suitable for a variety of compressors and is an effective universal measure to reduce the wear of the thrust surface in the compressor.
虽然在图4至图5b中示出的第一实施方式包括具有横截面为三角形的凸块的平面斜坡构件170,但平面斜坡构件实际上可以构造为具有多种形状的凸块。此外,平面斜坡构件不仅可以以分体的方式安装在平衡块上,还可以一体地形成在平衡块上。Although the first embodiment shown in FIGS. 4 to 5b includes the flat slope member 170 having a convex block with a triangular cross section, the flat slope member may actually be configured as a convex block having various shapes. In addition, the flat slope member can not only be installed on the balance weight in a separate manner, but also can be integrally formed on the balance weight.
图6a中示出了具有横截面为矩形的凸块的平面斜坡构件170以分体的方式安装在平衡块150上的示例。如图6a所示,平面斜坡构件170的凸块的引导表面171与平衡块150的安装部151的上表面垂直,使得平衡块150的凹部内的润滑剂借助于引导表面171而向上运动至凸块的顶部表面,由于凸块的顶部表面与动涡旋部件110的端板之间的间隙较小,润滑剂能够更加容易地被甩出至动涡旋部件110的端板;或者平衡块150的凹部内的润滑剂在被甩出时撞击凸块的引导表面171,从而更加容易地飞溅至动涡旋部件110的端板。FIG. 6a shows an example in which a flat slope member 170 having a convex block with a rectangular cross section is installed on the balance weight 150 in a split manner. As shown in FIG. 6a, the guide surface 171 of the convex block of the planar slope member 170 is perpendicular to the upper surface of the mounting portion 151 of the balance weight 150, so that the lubricant in the concave portion of the balance weight 150 moves upward to the convex by means of the guide surface 171 On the top surface of the block, since the gap between the top surface of the protrusion and the end plate of the movable scroll component 110 is small, the lubricant can be more easily thrown out to the end plate of the movable scroll component 110; or the balance block 150 When being thrown out, the lubricant in the concave portion hits the guide surface 171 of the protrusion, so as to more easily splash to the end plate of the movable scroll component 110.
图6b至图6d分别示出了具有横截面为梯形、楔形、矩形的凸块的平面斜坡构件270一体地形成在平衡块250上的示例。在平面斜坡构件与平衡块一体成型的示例中,平面斜坡构件270省略了底座而直接形成为凸块。其中,图6b中的平面斜坡构件270具有顶部表面和引导表面271,其引导表面271与平衡块250的安装部的上表面之间的锐角为第一夹角α;图6c中的平面斜坡构件270具有顶部表面和分段式的引导表面271,其分段式的引导表面271由具有第一夹角α的倾斜部分和与平衡块250的安装部的上表面垂直的垂直部分构成;图6d中的平面斜坡构件270与图6a相似,只是以一体式的方式形成在 平衡块250上,该平面斜坡构件270具有与平衡块250的安装部的上表面垂直的引导表面271,即第一夹角α为90°。本领域技术人员将理解的是,平面斜坡构件的引导表面与平滑块的安装部的上表面之间的第一夹角α可以根据需要在小于等于90°的范围内进行适当地选择。6b to 6d respectively show an example in which a flat slope member 270 having a convex block with a trapezoidal, wedge-shaped, or rectangular cross-section is integrally formed on the balance weight 250. In an example in which the flat slope member and the balance weight are integrally formed, the flat slope member 270 omits the base and is directly formed as a bump. Wherein, the planar slope member 270 in FIG. 6b has a top surface and a guide surface 271, and the acute angle between the guide surface 271 and the upper surface of the mounting portion of the balance weight 250 is the first included angle α; the planar slope member in FIG. 6c 270 has a top surface and a segmented guide surface 271. The segmented guide surface 271 is composed of an inclined portion having a first included angle α and a vertical portion perpendicular to the upper surface of the mounting portion of the balance weight 250; Figure 6d The flat slope member 270 in the middle is similar to FIG. 6a, except that it is integrally formed on the balance weight 250. The flat slope member 270 has a guide surface 271 perpendicular to the upper surface of the mounting portion of the balance weight 250, that is, the first clamp The angle α is 90°. Those skilled in the art will understand that the first included angle α between the guide surface of the flat slope member and the upper surface of the installation portion of the smooth block can be appropriately selected within the range of 90° or less as required.
在以上示例中,由于平面斜坡构件形成为平衡块的一部分,简化了BOM结构,减少了生产平衡块时额外的加工和安装时间。In the above example, since the flat slope member is formed as a part of the balance weight, the BOM structure is simplified, and the additional processing and installation time when producing the balance weight is reduced.
虽然在图4至图5b中示出的第一实施方式中,平面斜坡构件170沿安装部152的大致径向方向布置,但平面斜坡构件实际上可以沿与安装部152的径向方向成一定夹角的方向布置。Although in the first embodiment shown in FIGS. 4 to 5b, the planar ramp member 170 is arranged along the substantially radial direction of the mounting portion 152, the planar ramp member may actually be aligned with the radial direction of the mounting portion 152. The direction of the angle is arranged.
如图7所示,平面斜坡构件270的具有顶部表面和引导表面271,其引导表面271与平衡块250的安装部的上表面之间的交线与安装部的径向方向之间形成的锐角为第二夹角β。由于平衡块250的凹部内的润滑剂随着平衡块250旋转而受离心力作用,凹部内润滑剂的运动轨迹可以为逐渐远离平衡块250的安装部的圆心的曲线,平面斜坡构件沿与安装部152的径向方向成一定夹角的方向的布置、即平面斜坡构件的引导表面271与平衡块250的安装部的上表面的交线与安装部152的径向方向形成第二夹角β,使得其引导表面271与平衡块250的安装部的上表面之间的交线尽可能地与凹部内润滑剂的运动轨迹相交甚至垂直,由此使得更多的润滑剂更加充分地借助于平面斜坡构件270而向上运动。本领域技术人员将理解的是,平面斜坡构件的引导表面271与平衡块250的安装部的上表面的交线与安装部152的径向方向之间的第二夹角β可以根据需要在大于等于0°的范围内进行适当地选择。As shown in FIG. 7, the plane slope member 270 has a top surface and a guide surface 271, and an acute angle formed between the line of intersection between the guide surface 271 and the upper surface of the mounting portion of the balance weight 250 and the radial direction of the mounting portion Is the second angle β. Since the lubricant in the recess of the counterweight 250 is subjected to centrifugal force as the counterweight 250 rotates, the trajectory of the lubricant in the recess can be a curve that gradually moves away from the center of the installation part of the counterweight 250, and the flat slope member runs along with the installation part. The arrangement in which the radial direction of 152 forms a certain included angle, that is, the intersection line of the guide surface 271 of the planar ramp member and the upper surface of the mounting portion of the balance weight 250 forms a second included angle β with the radial direction of the mounting portion 152, Make the line of intersection between the guide surface 271 and the upper surface of the mounting portion of the balance weight 250 intersect or even be perpendicular to the trajectory of the lubricant in the recess as much as possible, thereby making more lubricant more fully rely on the flat slope The member 270 moves upward. Those skilled in the art will understand that the second included angle β between the intersection of the guide surface 271 of the planar ramp member and the upper surface of the mounting portion of the balance weight 250 and the radial direction of the mounting portion 152 may be greater than Appropriate selection is made within the range equal to 0°.
下面对平面斜坡构件的尺寸进行进一步的说明。在本文中,将平面斜坡构件170的凸块或平面斜坡构件270沿平衡块的安装部的周向方向的尺寸定义为平面斜坡构件的长度,将其沿平衡块的安装部的径向方向的尺寸定义为平面斜坡构件的宽度,将其沿垂直于平衡块的安装部的上表面的方向的尺寸定位平面斜坡构件的高度。图8至图9b示出了具有不同宽度和高度的平面斜坡构件的示例。The dimensions of the plane slope member will be further explained below. In this article, the size of the projection of the plane ramp member 170 or the plane ramp member 270 in the circumferential direction of the mounting portion of the balance weight is defined as the length of the plane ramp member, and the size along the radial direction of the mounting portion of the balance weight The size is defined as the width of the flat slope member, and its dimension in the direction perpendicular to the upper surface of the mounting part of the balance weight is positioned to the height of the flat slope member. Figures 8 to 9b show examples of flat ramp members with different widths and heights.
虽然在图4至图5b中示出的第一实施方式中,平面斜坡构件170的宽度小于平衡块150的安装部151的径向宽度,但是本领域技术人员将理解的是,平面斜坡构件170的宽度也可以等于平衡块150的安装部151的径向宽度,甚 至在不影响平衡块150与驱动轴130的装配的情况下可以大于平衡块150的安装部151的径向宽度,如图8所示。本领域技术人员还将理解的是,平面斜坡构件270的高度可以如图9a中示出的不超过平衡块250的配重部的顶部表面,即平面斜坡构件270完全容纳在平衡块250的凹部内,也可以如图9b中示出的超过平衡块250的配重部的顶部表面,即平面斜坡构件270超出平衡块250的凹部而在区域160内向上延伸,只要不与其他部件发生干涉即可。此外,尽管在图中未特别示出,平面斜坡构件170的长度也可以根据需要而在适当的范围内进行选择,只要不与其他部件发生干涉即可。Although in the first embodiment shown in FIGS. 4 to 5b, the width of the planar ramp member 170 is smaller than the radial width of the mounting portion 151 of the balance weight 150, those skilled in the art will understand that the planar ramp member 170 The width can also be equal to the radial width of the mounting portion 151 of the balance weight 150, or even greater than the radial width of the mounting portion 151 of the balance weight 150 without affecting the assembly of the balance weight 150 and the drive shaft 130, as shown in Figure 8. Shown. Those skilled in the art will also understand that the height of the planar ramp member 270 may not exceed the top surface of the counterweight portion of the balance weight 250 as shown in FIG. 9a, that is, the planar ramp member 270 is completely accommodated in the recess of the balance weight 250 Inside, it can also exceed the top surface of the counterweight portion of the balance weight 250 as shown in Figure 9b, that is, the flat slope member 270 extends beyond the recess of the balance weight 250 and extends upward in the area 160, as long as it does not interfere with other components. can. In addition, although not particularly shown in the figure, the length of the flat slope member 170 can also be selected within an appropriate range as required, as long as it does not interfere with other components.
图10a示出了根据本公开的第二实施方式的平衡块350。平衡块350以及安装有该平衡块350的压缩机的主要结构和工作原理与本公开的第一实施方式相同,在此不再赘述。Fig. 10a shows a balance weight 350 according to the second embodiment of the present disclosure. The main structure and working principle of the balance weight 350 and the compressor equipped with the balance weight 350 are the same as those of the first embodiment of the present disclosure, and will not be repeated here.
如图10a所示,平衡块350具有大致圆弧形的配重部351和大致环形的安装部352。配重部351在轴向方向上延伸超过安装部352,从而在安装部352上形成相对于配重部351的凹部。在该凹部处,平衡块350的上表面的一部分构成直接面向动涡旋端板而不受遮挡的顶面部。在平衡块350的顶面部处一体地形成有曲面斜坡构件370。曲面斜坡构件370具有从安装部352的上表面延伸至配重部351的引导表面371。如图10b所示,该引导表面371可以构造为下凹或者上凸的抛物面、圆弧面等。曲面斜坡构件的引导表面371更加利于润滑剂的向上运动,使得更多的润滑剂进入止推表面。As shown in FIG. 10a, the balance weight 350 has a substantially circular arc-shaped counterweight portion 351 and a substantially annular mounting portion 352. The weight portion 351 extends beyond the mounting portion 352 in the axial direction, so that a concave portion relative to the weight portion 351 is formed on the mounting portion 352. At the recess, a part of the upper surface of the balance weight 350 constitutes a top surface that directly faces the end plate of the movable scroll without being blocked. A curved slope member 370 is integrally formed at the top surface of the balance weight 350. The curved slope member 370 has a guide surface 371 extending from the upper surface of the mounting part 352 to the weight part 351. As shown in FIG. 10b, the guiding surface 371 may be configured as a concave or convex paraboloid, arc surface, or the like. The guide surface 371 of the curved slope member is more conducive to the upward movement of the lubricant, so that more lubricant enters the thrust surface.
本领域技术人员将理解的是,根据本公开的第二实施方式的具有曲面(引导表面)371的曲面斜坡构件370与根据本公开的第一实施方式的具有平面(引导表面)171、271的平面斜坡构件170、270类似,曲面斜坡构件370可以不仅可以一体地形成在平衡块上,还可以以分体的方式安装在平衡块上。另外,曲面斜坡构件370也可以具有如平面斜坡构件170、270的各种形状(仅将平面替代为曲面)、尺寸以及不同的第一夹角α和第二夹角β,在此不再赘述。Those skilled in the art will understand that the curved slope member 370 having a curved surface (guide surface) 371 according to the second embodiment of the present disclosure is different from the one having flat surfaces (guide surface) 171, 271 according to the first embodiment of the present disclosure. Similar to the flat slope members 170 and 270, the curved slope member 370 may not only be integrally formed on the balance weight, but also be installed on the balance weight in a separate manner. In addition, the curved slope member 370 can also have various shapes (only the plane is replaced by a curved surface), size, and different first and second included angles such as the flat slope members 170 and 270, which will not be repeated here. .
图11示出了根据本公开的第三实施方式的平衡块450。平衡块450以及安装有该平衡块450的压缩机的主要结构和工作原理与本公开的第一实施方式相同,在此不再赘述。FIG. 11 shows a balance weight 450 according to the third embodiment of the present disclosure. The main structure and working principle of the balance weight 450 and the compressor equipped with the balance weight 450 are the same as those of the first embodiment of the present disclosure, and will not be repeated here.
如图11所示,平衡块450具有大致圆弧形的配重部451和大致环形的安装部452。配重部451在轴向方向上延伸超过安装部452,从而在安装部452 上形成相对于配重部451的凹部。在该凹部处,平衡块450的上表面的一部分构成直接面向动涡旋端板而不受遮挡的顶面部。配重部451的一部分沿着安装部452的上表面大致沿径向方向向内或者与径向方向成一定角度地向内凸出而形成凸块,在该凸块上加工出球面的引导表面471,从而形成球面斜坡构件470。这样形成球面斜坡构件470的方法更加简单、生产过程更具时间和成本效益。As shown in FIG. 11, the balance weight 450 has a substantially circular arc-shaped counterweight portion 451 and a substantially annular mounting portion 452. The weight portion 451 extends beyond the mounting portion 452 in the axial direction, so that a concave portion relative to the weight portion 451 is formed on the mounting portion 452. At the recess, a part of the upper surface of the balance weight 450 constitutes a top surface directly facing the end plate of the movable scroll without being blocked. A portion of the weight portion 451 protrudes inward along the upper surface of the mounting portion 452 substantially in the radial direction or at a certain angle to the radial direction to form a bump, and a spherical guide surface is processed on the bump 471, thereby forming a spherical slope member 470. In this way, the method of forming the spherical slope member 470 is simpler, and the production process is more time- and cost-effective.
本领域技术人员将理解的是,根据本公开的第三实施方式的具有球面(引导表面)471的球面斜坡构件470与根据本公开的第二实施方式的具有曲面(引导表面)371的曲面斜坡构件370及根据本公开的第一实施方式的具有平面(引导表面)171、271的平面斜坡构件170、270类似,球面斜坡构件470可以不仅可以一体地形成在平衡块上,还可以以分体的方式安装在平衡块上。另外,球面斜坡构件370也可以包括如平面斜坡构件170、270的各种形状(仅将平面替代为球面)、尺寸以及不同的第一夹角α和第二夹角β,在此不再赘述。另外,根据本公开的第三实施方式形成球面斜坡构件470的方法也可以用于平面斜坡构件170、270和曲面斜坡构件370的形成。Those skilled in the art will understand that the spherical slope member 470 having a spherical surface (guide surface) 471 according to the third embodiment of the present disclosure is different from the curved surface slope member having a curved surface (guide surface) 371 according to the second embodiment of the present disclosure. The member 370 is similar to the planar ramp members 170, 270 having planes (guide surfaces) 171, 271 according to the first embodiment of the present disclosure. The spherical ramp member 470 may not only be integrally formed on the balance weight, but also be divided The way is installed on the balance weight. In addition, the spherical slope member 370 may also include various shapes such as the planar slope members 170 and 270 (only the flat surface is replaced by a spherical surface), size, and different first included angle α and second included angle β, which will not be repeated here. . In addition, the method of forming the spherical slope member 470 according to the third embodiment of the present disclosure may also be used for the formation of the flat slope members 170 and 270 and the curved slope member 370.
为了引导平衡块的凹部中的润滑剂朝向动涡旋部件甩出和飞溅,除了在平衡块的安装部的上表面凸出地形成斜坡构件之外,还可以在平衡块的安装部的上表面形成凹槽。In order to guide the lubricant in the concave portion of the balance weight to be thrown and splashed toward the movable scroll component, in addition to forming a slope member protrudingly on the upper surface of the mounting portion of the balance weight, it may also be formed on the upper surface of the mounting portion of the balance weight Form grooves.
图12示出了根据本公开的第四实施方式的平衡块550。平衡块450以及安装有该平衡块550的压缩机的主要结构和工作原理与本公开的第一实施方式相同,在此不再赘述。FIG. 12 shows a balance weight 550 according to the fourth embodiment of the present disclosure. The main structure and working principle of the balance weight 450 and the compressor equipped with the balance weight 550 are the same as the first embodiment of the present disclosure, and will not be repeated here.
如图12所示,平衡块550具有大致圆弧形的配重部551和大致环形的安装部552。配重部551在轴向方向上延伸超过安装部552,从而在安装部552上形成相对于配重部551的凹部。在该凹部处,平衡块550的上表面的一部分构成直接面向动涡旋部件端板而不受遮挡的顶面部。在安装部552的上表面(顶面部处)开设有凹槽570,凹槽570大致沿安装部552的周向方向延伸,也可以沿与安装部552的周向方向成一定角度的方向延伸。凹槽570具有底部表面,底部表面由与安装部552的上表面大致平行的第一部分572以及从凹槽570的底部(在图12中为凹槽的570的最低部即平坦部分572)延伸至安装部552的上表面的第二部分571组成,该第二部分571形成为引导表面。当安装 有平衡块550的压缩机运行时,更多的润滑剂汇聚在凹槽570中,并沿着凹槽570的引导表面向上运动而被甩出至动涡旋端板,从而对止推表面进行润滑。As shown in FIG. 12, the balance weight 550 has a substantially circular arc-shaped weight portion 551 and a substantially annular mounting portion 552. The weight portion 551 extends beyond the mounting portion 552 in the axial direction, so that a concave portion relative to the weight portion 551 is formed on the mounting portion 552. At the recess, a part of the upper surface of the balance weight 550 constitutes a top surface directly facing the end plate of the movable scroll component without being blocked. A groove 570 is provided on the upper surface (at the top surface) of the mounting portion 552, and the groove 570 extends substantially along the circumferential direction of the mounting portion 552, and may also extend in a direction at a certain angle to the circumferential direction of the mounting portion 552. The groove 570 has a bottom surface. The bottom surface consists of a first portion 572 that is substantially parallel to the upper surface of the mounting portion 552 and extends from the bottom of the groove 570 (the lowest part of the groove 570 in FIG. 12, that is, the flat portion 572). The second part 571 of the upper surface of the mounting part 552 is composed, and the second part 571 is formed as a guide surface. When the compressor installed with the balance weight 550 is running, more lubricant is collected in the groove 570 and moves upward along the guide surface of the groove 570 to be thrown out to the end plate of the movable scroll, thereby resisting the thrust The surface is lubricated.
图13示出了对图12中的平衡块550的凹槽570进行进一步优化的示例。如图13所示,凹槽570可以形成为其槽深从其一端朝向另一端逐渐变浅的形式,即,凹槽570的底部表面从凹槽570的底部(在图13中为凹槽570的最低部)逐渐上升从而延伸到达安装部552的上表面,从而由凹槽570的整个底部表面形成引导表面。优选地,在凹槽570的槽深较浅的端部处,即凹槽570的引导表面与安装部的上表面相接的端部处,凹槽570的径向宽度逐渐减小,从而能够在平衡块的旋转过程中进一步提高凹槽570的润滑剂的速度,更加有助于润滑被甩出或飞溅至动涡旋端板。优选地,在凹槽570的槽深较深的端部处还设置有与凹槽570连通的引流槽573。引流槽573将更多的润滑剂引流至凹槽570中,使得更多的润滑剂能够借助于凹槽570的引导表面而被甩出或飞溅至动涡旋端板。优选地,引流槽573的槽深小于凹槽570在引流槽573与凹槽570连通的端部处的槽深,优选地,引流槽573的径向宽度大于凹槽570的径向宽度,从而使得更多的润滑油经由引流槽573汇聚到凹槽570中,并经由凹槽570的引导表面被导向止推面。FIG. 13 shows an example of further optimization of the groove 570 of the balance weight 550 in FIG. 12. As shown in FIG. 13, the groove 570 may be formed in a form in which the groove depth gradually becomes shallower from one end to the other end thereof, that is, the bottom surface of the groove 570 starts from the bottom of the groove 570 (the groove 570 in FIG. The lowest part of the groove 570 gradually rises to extend to the upper surface of the mounting part 552, so that the guide surface is formed by the entire bottom surface of the groove 570. Preferably, at the end of the groove 570 where the groove depth is relatively shallow, that is, at the end where the guide surface of the groove 570 meets the upper surface of the mounting portion, the radial width of the groove 570 is gradually reduced, thereby enabling During the rotation of the counterweight, the speed of the lubricant in the groove 570 is further increased, which is more helpful for the lubrication to be thrown out or splashed to the end plate of the movable scroll. Preferably, a drainage groove 573 communicating with the groove 570 is further provided at the deeper end of the groove 570. The drainage groove 573 guides more lubricant into the groove 570 so that more lubricant can be thrown out or splashed to the orbiting scroll end plate by virtue of the guiding surface of the groove 570. Preferably, the groove depth of the drainage groove 573 is smaller than the groove depth of the groove 570 at the end where the drainage groove 573 communicates with the groove 570. Preferably, the radial width of the drainage groove 573 is greater than the radial width of the groove 570, thereby As a result, more lubricating oil is collected into the groove 570 via the drainage groove 573, and is guided to the thrust surface via the guide surface of the groove 570.
本领域技术人员将理解的是,凹槽570的引导表面也可以构造为如在第一实施方式至第三实施方式中所描述的平面、圆弧面、抛物面或球面等。此外,类似地,凹槽570的引导表面与安装部552的上表面之间的锐角为第一夹角α,第一夹角α小于等于90°。由于凹槽570可以沿与安装部552的周向方向成一定角度的方向设置,凹槽570与安装部552的径向方向之间的锐角为第二夹角β,第二夹角β大于等于0°。Those skilled in the art will understand that the guiding surface of the groove 570 may also be configured as a flat surface, a circular arc surface, a parabolic surface, or a spherical surface as described in the first to third embodiments. In addition, similarly, the acute angle between the guide surface of the groove 570 and the upper surface of the mounting portion 552 is the first included angle α, and the first included angle α is less than or equal to 90°. Since the groove 570 can be arranged along a direction at a certain angle to the circumferential direction of the mounting portion 552, the acute angle between the groove 570 and the radial direction of the mounting portion 552 is the second included angle β, and the second included angle β is greater than or equal to 0°.
以下的表1中列出了根据本公开的第一实施方式和第四实施方式的压缩机与现有的压缩机的泵油试验结果。该压缩机是型号为ZW520HSP的涡旋压缩机,其中,第一实施方式中的压缩机中,平衡块的斜坡构件的引导表面与平衡块的安装部的上表面之间的第一夹角α为30°,斜坡构件的引导表面与平衡块的安装部的上表面的交线与安装部的径向方向之间的第二夹角β为90°。The following Table 1 lists the pump oil test results of the compressors according to the first and fourth embodiments of the present disclosure and existing compressors. The compressor is a scroll compressor model ZW520HSP, wherein, in the compressor in the first embodiment, the first angle α between the guide surface of the ramp member of the balance weight and the upper surface of the installation portion of the balance weight Is 30°, and the second included angle β between the intersection of the guide surface of the ramp member and the upper surface of the mounting portion of the balance weight and the radial direction of the mounting portion is 90°.
表1Table 1
Figure PCTCN2020102820-appb-000001
Figure PCTCN2020102820-appb-000001
由表1可以看出,在平衡块上设置用于引导润滑剂的甩出和飞溅的导面结构均能够有效改善止推表面的润滑状况,无论导面结构为斜坡构件或凹槽。尤其是当导面结构构造为斜坡构件时,能够进入止推表面的润滑剂量得到极大提升,大大降低了止推表面的磨损风险。It can be seen from Table 1 that setting a guide surface structure on the balance weight to guide the throwing and splashing of lubricant can effectively improve the lubrication condition of the thrust surface, regardless of whether the guide surface structure is a slope member or a groove. Especially when the guide surface structure is configured as a ramp member, the amount of lubricant that can enter the thrust surface is greatly increased, which greatly reduces the risk of wear on the thrust surface.
上文结合具体实施方式描述了根据本公开的优选实施方式的用于涡旋压缩机的平衡块以及涡旋压缩机。可以理解,以上描述仅为示例性的而非限制性的,在不背离本公开的范围的情况下,本领域技术人员参照上述描述可以想到多种变型和修改。这些变型和修改同样包含在本公开的保护范围内。The balance weight for the scroll compressor and the scroll compressor according to the preferred embodiment of the present disclosure are described above in conjunction with the specific embodiments. It can be understood that the above description is only exemplary rather than restrictive, and those skilled in the art can conceive of various variations and modifications with reference to the above description without departing from the scope of the present disclosure. These variations and modifications are also included in the protection scope of the present disclosure.

Claims (14)

  1. 一种用于涡旋压缩机(100)的平衡块(150、250、350、450、550),所述涡旋压缩机(100)包括具有动涡旋端板的动涡旋部件、带有止推板的主轴承座、以及驱动所述动涡旋部件的驱动轴,所述止推板具有用于支承并与所述动涡旋盘端板接触的止推面,所述平衡块的至少一部分设置在位于所述动涡旋部件与所述主轴承座之间的凹腔中,所述平衡块能够随着所述驱动轴的旋转而旋转,所述平衡块包括面向所述动涡旋端板的上表面,A balance weight (150, 250, 350, 450, 550) for a scroll compressor (100). The scroll compressor (100) includes a movable scroll component with a movable scroll end plate, The main bearing seat of the thrust plate and the drive shaft that drives the movable scroll member, the thrust plate has a thrust surface for supporting and contacting the end plate of the movable scroll, and the balance weight At least a part is provided in a cavity between the movable scroll component and the main bearing housing, the balance weight can rotate with the rotation of the drive shaft, and the balance weight includes The upper surface of the end plate,
    其特征在于,在所述上表面处设置有导面结构(170、270、370、470、570),所述导面结构具有在所述平衡块的旋转过程中引导所述凹腔中的润滑剂朝向所述止推面运动的引导表面(171、271、371、471、571)。It is characterized in that a guide surface structure (170, 270, 370, 470, 570) is provided on the upper surface, and the guide surface structure has the function of guiding the lubrication in the cavity during the rotation of the balance weight. The guide surface (171, 271, 371, 471, 571) of the agent moving toward the thrust surface.
  2. 根据权利要求1所述的平衡块(150、250、350、450、550),其中,所述导面结构为相对于所述上表面凸出的斜坡构件(170、270、370、470)。The balance weight (150, 250, 350, 450, 550) according to claim 1, wherein the guide surface structure is a slope member (170, 270, 370, 470) protruding with respect to the upper surface.
  3. 根据权利要求2所述的平衡块(150、250、350、450、550),其中,所述斜坡构件一体地或分体地设置在所述上表面处。The balance weight (150, 250, 350, 450, 550) according to claim 2, wherein the slope member is integrally or separately provided at the upper surface.
  4. 根据权利要求1所述的平衡块(150、250、350、450、550),其中,所述平衡块包括安装部(152、252、352、452、552)和配重部(151、251、351、451、551),所述配重部在轴向方向上延伸超过所述安装部,所述导面结构为从所述配重部径向向内延伸的凸块。The balance weight (150, 250, 350, 450, 550) according to claim 1, wherein the balance weight includes a mounting portion (152, 252, 352, 452, 552) and a weight portion (151, 251, 351, 451, 551), the weight portion extends beyond the mounting portion in the axial direction, and the guide surface structure is a protrusion extending radially inward from the weight portion.
  5. 根据权利要求1所述的平衡块(150、250、350、450、550),其中,所述平衡块设置有从所述上表面凹入的凹槽(570),所述导面结构由所述凹槽(570)限定,所述引导表面为所述凹槽的从所述凹槽的底部延伸至所述上表面的底部表面。The balance weight (150, 250, 350, 450, 550) according to claim 1, wherein the balance weight is provided with a groove (570) recessed from the upper surface, and the guide surface structure is formed by The groove (570) defines that the guide surface is a bottom surface of the groove extending from the bottom of the groove to the upper surface.
  6. 根据权利要求5所述的平衡块(150、250、350、450、550),其中,所述凹槽的槽深逐渐减小,所述底部表面从所述凹槽的底部逐渐延伸至所述上 表面。The balance weight (150, 250, 350, 450, 550) according to claim 5, wherein the groove depth of the groove gradually decreases, and the bottom surface gradually extends from the bottom of the groove to the Upper surface.
  7. 根据权利要求5所述的平衡块(150、250、350、450、550),其中,在所述凹槽(570)的所述引导表面与所述上表面相接的端部处,所述凹槽的宽度逐渐减小。The balance weight (150, 250, 350, 450, 550) according to claim 5, wherein, at the end where the guide surface of the groove (570) meets the upper surface, the The width of the groove gradually decreases.
  8. 根据权利要求5所述的平衡块(150、250、350、450、550),其中,所述平衡块还设置有所述上表面凹入的引流槽(573),所述引流槽(573)用于将润滑剂引入所述凹槽(570)中,所述引流槽(573)的槽深小于所述凹槽(571)在所述引流槽(573)与所述凹槽(571)连通的端部处的槽深。The balance weight (150, 250, 350, 450, 550) according to claim 5, wherein the balance weight is further provided with a drainage groove (573) with a concave upper surface, the drainage groove (573) Used to introduce lubricant into the groove (570), the groove depth of the drainage groove (573) is smaller than that of the groove (571), and the drainage groove (573) is in communication with the groove (571) The depth of the groove at the end.
  9. 根据权利要求1-8中任一项所述的平衡块(150、250、350、450、550),其中,所述引导表面与所述上表面之间形成的第一夹角小于或等于90°。The balance weight (150, 250, 350, 450, 550) according to any one of claims 1-8, wherein the first included angle formed between the guide surface and the upper surface is less than or equal to 90 °.
  10. 根据权利要求1-8中任一项所述的平衡块(150、250、350、450、550),其中,所述引导表面为平面、圆弧面、抛物面或球面。The balance weight (150, 250, 350, 450, 550) according to any one of claims 1-8, wherein the guiding surface is a flat surface, a circular arc surface, a parabolic surface or a spherical surface.
  11. 根据权利要求1-8中任一项所述的平衡块(150、250、350、450、550),其中,所述引导表面与所述平衡块的径向方向之间形成的第二夹角大于或等于0°。The balance weight (150, 250, 350, 450, 550) according to any one of claims 1-8, wherein the second included angle formed between the guide surface and the radial direction of the balance weight Greater than or equal to 0°.
  12. 一种涡旋压缩机(100),其特征在于,所述涡旋压缩机还包括如权利要求1-11中任一项所述的平衡块。A scroll compressor (100), characterized in that, the scroll compressor further comprises the balance weight according to any one of claims 1-11.
  13. 根据权利要求12所述的涡旋压缩机(100),所述导面结构设置在由所述平衡块的上表面、所述动涡旋部件的毂部的外侧表面、所述动涡旋端板的下表面与所述止推板的内侧表面共同围绕出的区域中。The scroll compressor (100) according to claim 12, wherein the guide surface structure is provided on the upper surface of the balance weight, the outer surface of the hub of the movable scroll component, and the movable scroll end The lower surface of the plate and the inner side surface of the thrust plate jointly surround the area.
  14. 根据权利要求12所述的涡旋压缩机(100),所述涡旋压缩机还包括卸载衬套,所述平衡块安装在所述驱动轴上,或者所述平衡块安装在所述卸载 衬套上或与所述卸载衬套形成为一体。The scroll compressor (100) according to claim 12, the scroll compressor further comprising an unloading bushing, the balance weight is installed on the drive shaft, or the balance weight is installed on the unloading liner It is sleeved on or formed integrally with the unloading bushing.
PCT/CN2020/102820 2019-07-19 2020-07-17 Balance block for scroll compressor and scroll compressor WO2021013103A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201921148485.3 2019-07-19
CN201910656199.6A CN112240300A (en) 2019-07-19 2019-07-19 Balance block for scroll compressor and scroll compressor
CN201910656199.6 2019-07-19
CN201921148485.3U CN210371170U (en) 2019-07-19 2019-07-19 Balance block for scroll compressor and scroll compressor

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60178988A (en) * 1984-02-24 1985-09-12 Hitachi Ltd Scroll fluid device
JPS61218792A (en) * 1985-03-25 1986-09-29 Matsushita Electric Ind Co Ltd Scroll compressor
JPH03206384A (en) * 1990-01-08 1991-09-09 Hitachi Ltd Enclosed scroll compressor
JP2000054970A (en) * 1998-08-10 2000-02-22 Hitachi Ltd Vertical type scroll compressor
JP2003239881A (en) * 2002-02-20 2003-08-27 Fujitsu General Ltd Scroll compressor
CN203146326U (en) * 2012-04-11 2013-08-21 艾默生环境优化技术(苏州)有限公司 Scroll compressor having a plurality of scroll members
CN210371170U (en) * 2019-07-19 2020-04-21 艾默生环境优化技术(苏州)有限公司 Balance block for scroll compressor and scroll compressor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60178988A (en) * 1984-02-24 1985-09-12 Hitachi Ltd Scroll fluid device
JPS61218792A (en) * 1985-03-25 1986-09-29 Matsushita Electric Ind Co Ltd Scroll compressor
JPH03206384A (en) * 1990-01-08 1991-09-09 Hitachi Ltd Enclosed scroll compressor
JP2000054970A (en) * 1998-08-10 2000-02-22 Hitachi Ltd Vertical type scroll compressor
JP2003239881A (en) * 2002-02-20 2003-08-27 Fujitsu General Ltd Scroll compressor
CN203146326U (en) * 2012-04-11 2013-08-21 艾默生环境优化技术(苏州)有限公司 Scroll compressor having a plurality of scroll members
CN210371170U (en) * 2019-07-19 2020-04-21 艾默生环境优化技术(苏州)有限公司 Balance block for scroll compressor and scroll compressor

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