WO2021012541A1 - Aqueous polyacrylate emulsion, preparation method therefor and application method therefor - Google Patents
Aqueous polyacrylate emulsion, preparation method therefor and application method therefor Download PDFInfo
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- WO2021012541A1 WO2021012541A1 PCT/CN2019/120341 CN2019120341W WO2021012541A1 WO 2021012541 A1 WO2021012541 A1 WO 2021012541A1 CN 2019120341 W CN2019120341 W CN 2019120341W WO 2021012541 A1 WO2021012541 A1 WO 2021012541A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/18—Homopolymers or copolymers of nitriles
- C09D133/20—Homopolymers or copolymers of acrylonitrile
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D139/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Coating compositions based on derivatives of such polymers
- C09D139/04—Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
- C09D139/06—Homopolymers or copolymers of N-vinyl-pyrrolidones
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D143/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
- C09D143/04—Homopolymers or copolymers of monomers containing silicon
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
Definitions
- the invention relates to the field of polymer materials, in particular to an aqueous polyacrylate emulsion and a preparation method and application method thereof.
- environmentally friendly coatings As people’s requirements for environmental protection increase, in the field of coatings, in order to reduce the emission of volatile organic compounds, environmentally friendly coatings have gradually replaced solvent-based coatings.
- water-based paints use water as a solvent or dispersion medium, which greatly reduces pollution and is easy to construct.
- the overall performance of water-based coatings is not as good as that of solvent-based coatings, especially those used in various fields such as roads and bridge decks.
- emulsions have excellent water resistance, but also coatings have excellent alkali resistance, abrasion resistance and resistance. Impact performance and adhesion to road asphalt.
- coatings In the field of traffic and roads, coatings also have special requirements such as easy construction, fast drying, and short maintenance time.
- the waterborne acrylic coatings in the prior art cannot meet the above requirements.
- the purpose of the present invention is to provide an aqueous polyacrylate emulsion, which has the advantages of strong adhesion to asphalt roads, easy construction, quick drying and short curing time.
- a water-based polyacrylate emulsion calculated in parts by weight, including the following components: 68-78 parts of acrylate soft monomer, 13-18 parts of acrylate hard monomer, 2-6 parts of polar monomer, internally delivered 1-3 parts of co-monomer, 1.3-2 parts of silane coupling agent, 2-6 parts of functional monomer, 1-2 parts of anionic emulsifier, 0.1-0.3 part of buffer, 0.5-1 part of non-ionic emulsifier, 0.01-0.06 parts of defoamer, 0.01-0.05 parts of wetting agent, 0.2-1.0 parts of initiator, 90-180 parts of deionized water, 0.2-5 parts of PH value regulator, 0.2-0.5 parts of nano sol, alkaline ring 0.2-0.7 parts of dextrin.
- the soft acrylate monomer is any one or a mixture of butyl acrylate or isooctyl acrylate.
- the acrylate hard monomer is any one or a mixture of methyl acrylate, ethyl acrylate, methyl methacrylate, or vinylpyrrolidone.
- the addition of acrylate hard monomer allows the acrylate hard monomer and silane coupling agent to form a molecular chain to be embedded in the flexible segment, thereby improving the permeability of the water-based acrylate emulsion and allowing it to quickly penetrate into the asphalt pavement during road construction , To achieve the purpose of easy construction and short maintenance time.
- organic polybasic phosphonic acid is any one or a mixture of ethylenediamine tetramethylene phosphonic acid, hydroxyphosphonoacetic acid, hydroxyethylidene diphosphonic acid or hydroxymethylene phosphonic acid.
- Organic polyphosphonic acid is a kind of organometallic chelating agent. During the application process of the application material, it can chelate and coordinate with the metal ions in calcium carbonate and titanium dioxide to form a more stable chemical bond and form a denser film , Thereby improving the weather resistance and toughness of the materials of this application.
- the nano sol is any one of nano carbon sol, nano aluminum sol or nano titanium sol.
- the above-mentioned nano-sol has a high specific surface area and large pore size, which can lock water deeply, increase the viscosity of the water-based acrylic emulsion, thereby improving its ability to bond with asphalt pavement; when dried, the nano-sol loses moisture and interacts with asphalt.
- the material forms a strong carbon-oxidation bond, aluminum-oxidation bond or titanium-oxidation bond, so that the water-based paint is tightly combined on the surface of the asphalt pavement and forms a dense oxide film, which is resistant to strong acids, alkalis, and wear characteristic.
- the functional monomer is any one or a mixture of acrylonitrile, hydroxyethyl acrylate, hydroxypropyl acrylate, or hydroxybutyl acrylate.
- the addition of hydroxypropyl acrylate and hydroxybutyl acrylate improves the shortcomings of insufficient flexibility of water-based acrylic coatings, and effectively improves the elongation of the water-based acrylic coatings at chain break.
- the internal crosslinking monomer is any one or a mixture of glycidyl methacrylate, N-methylolacrylamide or acrylamide.
- the silane coupling agent is any one of vinyltrimethoxysilane, trimethylethoxysilane or vinyltriethoxysilane.
- the addition of the silane coupling agent makes the acrylate hard monomer, the acrylate soft monomer and the internal crosslinker combine together to form a stable three-dimensional structure and improve the wear resistance of the water-based acrylic coating.
- anionic emulsifier is any one or a mixture of two of nonylphenol polyoxyethylene ether ammonium sulfate or sodium alkyl alcohol polyether succinate monoester sulfonate.
- nonionic emulsifier is alkylphenol polyoxyethylene ether.
- alkylphenol polyoxyethylene ether further improves the abrasion resistance of waterborne acrylic coatings.
- the buffering agent is sodium bicarbonate.
- the defoamer is any one or a mixture of two of mineral oils or polyether modified silicones.
- the wetting agent is dioctyl sodium succinate.
- the initiator is any one or a mixture of potassium persulfate or sodium persulfate.
- the pH adjusting agent is ammonia water.
- a method for preparing an aqueous polyacrylate emulsion includes the following steps:
- a method for preparing an aqueous polyacrylate emulsion includes the following steps:
- an application method of water-based acrylate emulsion is to add calcium carbonate, titanium dioxide, film-forming aids, and dispersing agents to the water-based acrylate emulsion, stir, mix, and disperse uniformly, and use asbestos tiles as a substrate for road or bridge decks. Carry out coating. Under the action of the film-forming assistant, the metal ions in calcium carbonate and titanium dioxide react with the nano-sol to form a long-range orderly crystalline film attached to the water-based acrylic paint, further enhancing the hardness and strength of the water-based acrylic paint. Improve its wear resistance.
- the present invention has the following beneficial effects:
- acrylate hard monomer and acrylate soft monomer is used to make the acrylate hard monomer and the silane coupling agent form a molecular chain embedded in the flexible segment, thereby improving the permeability of the water-based acrylate emulsion and making it It can quickly penetrate into the asphalt pavement during the road construction process to achieve the purpose of facilitating construction and short maintenance time;
- this type of sol not only has good dispersibility in water but also has large pore size, can lock water deeply, increase the viscosity of water-based acrylic emulsion, and improve its connection with asphalt pavement
- the nanosol loses moisture and forms a strong carbon-oxidation bond, aluminum-oxidation bond or titanium-oxidation bond with the asphalt material, so that the water-based coating can be tightly combined on the surface of the asphalt pavement and form a dense layer
- the oxide film has the characteristics of strong acid resistance, strong alkali resistance and abrasion resistance.
- the metal ions in calcium carbonate and titanium dioxide react with the nano sol under the action of the film-forming assistant to form a long-range and orderly crystalline film attached to the water-based acrylic paint, further enhancing the water-based acrylic
- the hardness and strength of the ester coating improve its wear resistance.
- alkaline cyclodextrin can effectively improve the dispersion performance of the coating itself, and has strong adsorption, can effectively improve the adhesion of the coating, help the film formation of the water-based coating, thereby improving the water-based acrylic coating Wear resistance and weather resistance.
- Example 1 Aqueous acrylate emulsion and its preparation method and application method
- the preparation method is as follows:
- Example 2 Aqueous acrylate emulsion and its preparation method and application method
- Example 3 Aqueous acrylate emulsion and its preparation method and application method
- anionic emulsifier allyloxynonylphenol propanol polyoxyethylene (10) ether ammonium sulfate, 0.7 parts of hydroxymethylene phosphonite, 0.5 parts of nano carbon sol, 120 parts of deionized water, 0.5 parts of N-hydroxyl Methacrylamide, 0.8 parts glycidyl methacrylate, 69 parts methyl methacrylate, 3 parts isooctyl acrylate, 8 parts butyl acrylate, 8 parts vinylpyrrolidone, 3 parts acrylic acid, 5 parts hydroxybutyl acrylate Ester, 2 parts of vinyl triethoxy silane, 0.5 parts of ammonium persulfate, 0.8 parts of ammonia, 0.02 parts of defoamer mineral oil, 0.02 parts of wetting agent dioctyl sodium succinate, 0.7 parts of alkaline cyclopaste fine.
- Example 4 Aqueous acrylate emulsion and its preparation method and application method
- Example 1 54 copies 72h without exception 24h without exception
- Example 2 45.3 copies 72h without exception 24h without exception
- Example 3 52.4 copies 72h without exception 24h without exception
- Example 4 49.8 copies 72h without exception 24h without exception
- Example 2 is very excellent, and the wear resistance is better than the other three groups.
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Abstract
An aqueous polyacrylate emulsion and a preparation method therefor. Said emulsion comprises the following components: an acrylate soft monomer, an acrylate hard monomer, an organic polybasic phosphonic acid, a polar monomer, an intra-crosslinking monomer, a silane coupling agent, a functional monomer, an anionic emulsifier, a buffer, a nonionic emulsifier, an antifoaming agent, a wetting agent, an initiator, deionized water, a pH modifiers, a nano-sol, and alkaline cyclodextrin. During application, calcium carbonate, titanium dioxide powder, a film-forming additive and a dispersant are added to an aqueous acrylate adhesive emulsion, stirred and mixed for uniform dispersion, and coated on a road or bridge surface with an asbestos tile as the substrate.
Description
本发明涉及高分子材料领域,特别涉及一种水性聚丙烯酸酯乳液及其制备方法和应用方法。The invention relates to the field of polymer materials, in particular to an aqueous polyacrylate emulsion and a preparation method and application method thereof.
随着人们对环保的要求的提高,在涂料领域,为了降低挥发性有机物的排放,环保型涂料逐渐取代了溶剂型涂料。在环保涂料中,水性涂料因以水为溶剂或者分散介质,大幅降低了污染性,且施工方便。但是水性涂料的综合性能不如溶剂性涂料,尤其是用于道路、桥面等各种领域的涂料,不但要求乳液具备优异的耐水性,还要求涂料具有优异的耐碱性、耐磨性与抗冲击性能和对道路沥青的附着力。在交通道路领域也对涂料有易施工、干燥快,养护时间短等特殊要求。现有技术中的水性丙烯酸涂料无法满足上述要求。As people’s requirements for environmental protection increase, in the field of coatings, in order to reduce the emission of volatile organic compounds, environmentally friendly coatings have gradually replaced solvent-based coatings. Among environmentally friendly paints, water-based paints use water as a solvent or dispersion medium, which greatly reduces pollution and is easy to construct. However, the overall performance of water-based coatings is not as good as that of solvent-based coatings, especially those used in various fields such as roads and bridge decks. Not only do emulsions have excellent water resistance, but also coatings have excellent alkali resistance, abrasion resistance and resistance. Impact performance and adhesion to road asphalt. In the field of traffic and roads, coatings also have special requirements such as easy construction, fast drying, and short maintenance time. The waterborne acrylic coatings in the prior art cannot meet the above requirements.
发明内容Summary of the invention
本发明的目的是提供一种水性聚丙烯酸酯乳液,具有对沥青道路附着力强,易施工,干燥快,养护时间短的优点。The purpose of the present invention is to provide an aqueous polyacrylate emulsion, which has the advantages of strong adhesion to asphalt roads, easy construction, quick drying and short curing time.
本发明的上述技术目的是通过以下技术方案得以实现的:The above technical objectives of the present invention are achieved through the following technical solutions:
一种水性聚丙烯酸酯乳液,以重量份数计算,包括如下组分:丙烯酸酯软单体68-78份,丙烯酸酯硬单体13-18份,极性单体2-6份,内交联单体1-3份,硅烷偶联剂1.3-2份,功能性单体2-6份,阴离子乳化剂1-2 份,缓冲剂0.1-0.3份,非离子乳化剂0.5-1份,消泡剂0.01-0.06份,润湿剂0.01-0.05份,引发剂0.2-1.0份,去离子水90-180份,PH值调节剂0.2-5份,纳米溶胶0.2-0.5份,碱性环糊精0.2-0.7份。A water-based polyacrylate emulsion, calculated in parts by weight, including the following components: 68-78 parts of acrylate soft monomer, 13-18 parts of acrylate hard monomer, 2-6 parts of polar monomer, internally delivered 1-3 parts of co-monomer, 1.3-2 parts of silane coupling agent, 2-6 parts of functional monomer, 1-2 parts of anionic emulsifier, 0.1-0.3 part of buffer, 0.5-1 part of non-ionic emulsifier, 0.01-0.06 parts of defoamer, 0.01-0.05 parts of wetting agent, 0.2-1.0 parts of initiator, 90-180 parts of deionized water, 0.2-5 parts of PH value regulator, 0.2-0.5 parts of nano sol, alkaline ring 0.2-0.7 parts of dextrin.
进一步的,丙烯酸酯软单体是丙烯酸丁酯或丙烯酸异辛酯中的任意一种或两种的混合物。Further, the soft acrylate monomer is any one or a mixture of butyl acrylate or isooctyl acrylate.
进一步的,丙烯酸酯硬单体是丙烯酸甲酯、丙烯酸乙酯或甲基丙烯酸甲酯或乙烯基吡咯烷酮中的任意一种或几种的混合物。丙烯酸酯硬单体的加入,使丙烯酸酯硬单体与硅烷偶联剂构成分子链中嵌入柔性段,从而提高水性丙烯酸酯乳液的渗透性,使其在道路施工过程中能够迅速渗入沥青路面中,达到便于施工、养护时间短的目的。Further, the acrylate hard monomer is any one or a mixture of methyl acrylate, ethyl acrylate, methyl methacrylate, or vinylpyrrolidone. The addition of acrylate hard monomer allows the acrylate hard monomer and silane coupling agent to form a molecular chain to be embedded in the flexible segment, thereby improving the permeability of the water-based acrylate emulsion and allowing it to quickly penetrate into the asphalt pavement during road construction , To achieve the purpose of easy construction and short maintenance time.
进一步的,有机多元膦酸为乙二胺四甲叉膦酸、羟基膦酰乙酸、羟基乙叉二膦酸或羟基甲叉亚膦酸中的任意一种或两种的混合物。有机多元膦酸是有机金属螯合剂的一种,在本申请材料的应用过程中,能够与碳酸钙和钛白粉中的金属离子进行螯合配位,形成更加稳定的化学键,形成更加致密的膜,从而提高本申请材料的耐候性和韧性。Further, the organic polybasic phosphonic acid is any one or a mixture of ethylenediamine tetramethylene phosphonic acid, hydroxyphosphonoacetic acid, hydroxyethylidene diphosphonic acid or hydroxymethylene phosphonic acid. Organic polyphosphonic acid is a kind of organometallic chelating agent. During the application process of the application material, it can chelate and coordinate with the metal ions in calcium carbonate and titanium dioxide to form a more stable chemical bond and form a denser film , Thereby improving the weather resistance and toughness of the materials of this application.
进一步的,纳米溶胶是纳米碳溶胶、纳米铝溶胶或纳米钛溶胶中的任意一种。上述纳米溶胶具有较高的比表面积,以及大孔径,能够深层次锁住水分,提高水性丙烯酸酯乳液的黏度,从而提高其与沥青路面的结合能力;当干燥后,纳米溶胶失去水分,与沥青材料形成牢固的碳-氧化学键、铝-氧化学键或钛-氧化学键,使水性涂料紧密的结合在沥青路面表层,并形成一层致密的氧化膜,具有耐强酸、耐强碱、耐磨的特性。Further, the nano sol is any one of nano carbon sol, nano aluminum sol or nano titanium sol. The above-mentioned nano-sol has a high specific surface area and large pore size, which can lock water deeply, increase the viscosity of the water-based acrylic emulsion, thereby improving its ability to bond with asphalt pavement; when dried, the nano-sol loses moisture and interacts with asphalt. The material forms a strong carbon-oxidation bond, aluminum-oxidation bond or titanium-oxidation bond, so that the water-based paint is tightly combined on the surface of the asphalt pavement and forms a dense oxide film, which is resistant to strong acids, alkalis, and wear characteristic.
进一步的,功能性单体为丙烯腈、丙烯酸羟乙酯、丙烯酸羟丙酯或丙烯酸羟丁酯中的任意一种或几种的混合物。丙烯酸羟丙酯和丙烯酸羟丁酯的加入,改善了水性丙烯酸涂料柔韧性不足的缺点,有效提高水性丙烯酸涂料的断链伸长率。Further, the functional monomer is any one or a mixture of acrylonitrile, hydroxyethyl acrylate, hydroxypropyl acrylate, or hydroxybutyl acrylate. The addition of hydroxypropyl acrylate and hydroxybutyl acrylate improves the shortcomings of insufficient flexibility of water-based acrylic coatings, and effectively improves the elongation of the water-based acrylic coatings at chain break.
进一步的,内交联单体是甲基丙烯酸缩水甘油酯、N-羟甲基丙烯酰胺或丙烯酰胺中任意的一种或几种的混合物。Further, the internal crosslinking monomer is any one or a mixture of glycidyl methacrylate, N-methylolacrylamide or acrylamide.
进一步的,硅烷偶联剂为乙烯基三甲氧基硅烷、三甲基乙氧基硅烷或乙烯基三乙氧基硅烷中的任意一种。硅烷偶联剂的加入使丙烯酸酯硬单体和丙烯酸酯软单体以及内交联体共同结合,形成稳定的三维空间结构,提高了水性丙烯酸涂料的耐磨性。Further, the silane coupling agent is any one of vinyltrimethoxysilane, trimethylethoxysilane or vinyltriethoxysilane. The addition of the silane coupling agent makes the acrylate hard monomer, the acrylate soft monomer and the internal crosslinker combine together to form a stable three-dimensional structure and improve the wear resistance of the water-based acrylic coating.
进一步的,阴离子乳化剂是壬基酚聚氧乙烯醚硫酸铵或烷基醇聚醚琥珀酸单酯磺酸钠中的任意一种或两种的混合物。Further, the anionic emulsifier is any one or a mixture of two of nonylphenol polyoxyethylene ether ammonium sulfate or sodium alkyl alcohol polyether succinate monoester sulfonate.
进一步的,非离子乳化剂是烷基酚聚氧乙烯醚。烷基酚聚氧乙烯醚的加入进一步提高了水性丙烯酸涂料的耐磨性。Further, the nonionic emulsifier is alkylphenol polyoxyethylene ether. The addition of alkylphenol polyoxyethylene ether further improves the abrasion resistance of waterborne acrylic coatings.
进一步的,缓冲剂是碳酸氢钠。Further, the buffering agent is sodium bicarbonate.
进一步的,消泡剂是矿物油类或聚醚改性有机硅类中的任意一种或两种的混合物。Further, the defoamer is any one or a mixture of two of mineral oils or polyether modified silicones.
进一步的,润湿剂是琥珀酸二辛基磺酸钠。Further, the wetting agent is dioctyl sodium succinate.
进一步的,引发剂为过硫酸钾或过硫酸钠中任意的一种或几种的混合物。Further, the initiator is any one or a mixture of potassium persulfate or sodium persulfate.
进一步的,pH调节剂为氨水。Further, the pH adjusting agent is ammonia water.
进一步的,一种水性聚丙烯酸酯乳液的制备方法,包括下述步骤:Further, a method for preparing an aqueous polyacrylate emulsion includes the following steps:
S1.将阴离子乳化剂、非离子乳化剂、去离子水,搅拌得到乳化剂水溶液;S1. Stir the anionic emulsifier, nonionic emulsifier, and deionized water to obtain the emulsifier aqueous solution;
S2.向S1中加入丙烯酸酯硬单体、丙烯酸酯软单体、极性单体、功能性单体、内交联单体和硅烷偶联剂,搅拌,制得预乳化液;S2. Add acrylate hard monomer, acrylate soft monomer, polar monomer, functional monomer, internal crosslinking monomer and silane coupling agent to S1, stir to prepare a pre-emulsion;
S3.在引发剂中加入去离子水,搅拌得到引发剂水溶液;S3. Add deionized water to the initiator and stir to obtain an aqueous initiator solution;
S4.将去离子水和缓冲剂加入反应釜中加热,注入部分S1得到的预乳化液及部分S2得到的引发剂水溶液,反应制得种子乳液;S4. Add deionized water and buffering agent to the reaction kettle and heat, inject part of the pre-emulsion solution obtained by S1 and the initiator aqueous solution obtained by part S2, and react to prepare a seed emulsion;
S5.将剩余的S1制得预乳化液及剩余的S2得到的引发剂水溶液同时滴加至种子乳液中,升温至84~86℃保温1h后降温;S5. Add the remaining S1 to the pre-emulsion solution and the remaining S2 to obtain the initiator aqueous solution at the same time dropwise into the seed emulsion, increase the temperature to 84-86°C and keep the temperature for 1 hour, and then lower the temperature;
S6.当S5温度降至50℃以下,向其中加入pH调节剂调节pH值,再加入消泡剂和润湿剂,搅拌至乳液均匀,过滤出料,即得水性丙烯酸酯乳液。S6. When the temperature of S5 drops below 50°C, add a pH regulator to it to adjust the pH value, then add a defoamer and a wetting agent, stir until the emulsion is uniform, and filter the material to obtain an aqueous acrylate emulsion.
进一步的,一种水性聚丙烯酸酯乳液的制备方法,包括下述步骤:Further, a method for preparing an aqueous polyacrylate emulsion includes the following steps:
S1.将阴离子乳化剂、非离子乳化剂、去离子水,搅拌得到乳化剂水溶液;S1. Stir the anionic emulsifier, nonionic emulsifier, and deionized water to obtain the emulsifier aqueous solution;
S2.向S1中加入丙烯酸酯硬单体、丙烯酸酯软单体、极性单体、功能性单体、内交联单体和硅烷偶联剂,高速搅拌800r/min×45min,制得预乳化液;S2. Add acrylate hard monomer, acrylate soft monomer, polar monomer, functional monomer, internal crosslinking monomer and silane coupling agent to S1, stir at high speed 800r/min×45min, and prepare Emulsion
S3.在引发剂中加入去离子水,搅拌得到引发剂水溶液;S3. Add deionized water to the initiator and stir to obtain an aqueous initiator solution;
S4.将去离子水和缓冲剂加入反应釜中加热至82~84℃,注入S1得到的预乳化液的5-20%及S2得到的引发剂水溶液的4-25%,反应25~40min 制得种子乳液;S4. Add deionized water and buffer to the reactor and heat to 82~84℃, inject 5-20% of the pre-emulsion obtained by S1 and 4-25% of the initiator aqueous solution obtained by S2, and react for 25-40min. Get seed emulsion;
S5.将剩余的S1制得预乳化液及剩余的S2得到的引发剂水溶液在3~4h内,同时滴加至种子乳液中,升温至84~86℃保温1h后降温;S5. Add the remaining S1 to the pre-emulsion solution and the remaining S2 to obtain the initiator aqueous solution at the same time within 3 to 4 hours, and add them dropwise to the seed emulsion at the same time. The temperature is increased to 84-86°C and the temperature is kept for 1 hour;
S6.当S5温度降至50℃以下,加入pH调节剂调节pH至7~7.5,再加入消泡剂和润湿剂,搅拌20~30min至乳液均匀,过滤出料,即得水性丙烯酸酯乳液。S6. When the temperature of S5 drops below 50°C, add a pH regulator to adjust the pH to 7-7.5, then add a defoamer and a wetting agent, stir for 20-30 minutes until the emulsion is uniform, and filter the material to obtain an aqueous acrylic emulsion .
进一步的,一种水性丙烯酸酯乳液的应用方法,在水性丙烯酸酯胶乳液中加入碳酸钙、钛白粉、成膜助剂、分散剂搅拌混合分散均匀,以石棉瓦为基材对道路或桥面进行涂布。在成膜助剂的作用下,碳酸钙和钛白粉中的金属离子与纳米溶胶反应生成一层长程有序的晶体膜附着在水性丙烯酸酯涂料上,进一步增强水性丙烯酸酯涂料的硬度和强度,提高其耐磨性。Further, an application method of water-based acrylate emulsion is to add calcium carbonate, titanium dioxide, film-forming aids, and dispersing agents to the water-based acrylate emulsion, stir, mix, and disperse uniformly, and use asbestos tiles as a substrate for road or bridge decks. Carry out coating. Under the action of the film-forming assistant, the metal ions in calcium carbonate and titanium dioxide react with the nano-sol to form a long-range orderly crystalline film attached to the water-based acrylic paint, further enhancing the hardness and strength of the water-based acrylic paint. Improve its wear resistance.
进一步的,使用时,在300份丙烯酸酯胶乳液中加入330份碳酸钙和150份钛白粉,加入1份成膜助剂,0.46份分散剂搅拌混合分散均匀,以石棉瓦为基材进行涂布,涂布厚度为150μm的样品进行测试。Further, when in use, add 330 parts of calcium carbonate and 150 parts of titanium dioxide to 300 parts of acrylate latex, add 1 part of film-forming aids, 0.46 parts of dispersant, stir, mix and disperse uniformly, and use asbestos tile as the substrate for coating Cloth, coating a sample with a thickness of 150μm for testing.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1.采用了丙烯酸酯硬单体和丙烯酸酯软单体复配使用,使丙烯酸酯硬单体与硅烷偶联剂构成分子链中嵌入柔性段,从而提高水性丙烯酸酯乳液的渗透性,使其在道路施工过程中能够迅速渗入沥青路面中,达到便于施工、养护时间短的目的;1. The use of acrylate hard monomer and acrylate soft monomer is used to make the acrylate hard monomer and the silane coupling agent form a molecular chain embedded in the flexible segment, thereby improving the permeability of the water-based acrylate emulsion and making it It can quickly penetrate into the asphalt pavement during the road construction process to achieve the purpose of facilitating construction and short maintenance time;
2.采用了具有较高的比表面积的纳米溶胶,该类溶胶不但在水中分散性良好且具有超大的孔径,能够深层次锁住水分,提高水性丙烯酸酯乳液 的黏度,从而提高其与沥青路面的结合能力;当干燥后,纳米溶胶失去水分,与沥青材料形成牢固的碳-氧化学键、铝-氧化学键或钛-氧化学键,使水性涂料紧密的结合在沥青路面表层,并形成一层致密的氧化膜,具有耐强酸、耐强碱、耐磨的特性。2. Adopting nano sol with high specific surface area, this type of sol not only has good dispersibility in water but also has large pore size, can lock water deeply, increase the viscosity of water-based acrylic emulsion, and improve its connection with asphalt pavement When dried, the nanosol loses moisture and forms a strong carbon-oxidation bond, aluminum-oxidation bond or titanium-oxidation bond with the asphalt material, so that the water-based coating can be tightly combined on the surface of the asphalt pavement and form a dense layer The oxide film has the characteristics of strong acid resistance, strong alkali resistance and abrasion resistance.
3.在施工过程中,碳酸钙和钛白粉中的金属离子在成膜助剂的作用下,与纳米溶胶反应生成一层长程有序的晶体膜附着在水性丙烯酸酯涂料上,进一步增强水性丙烯酸酯涂料的硬度和强度,提高其耐磨性。3. During the construction process, the metal ions in calcium carbonate and titanium dioxide react with the nano sol under the action of the film-forming assistant to form a long-range and orderly crystalline film attached to the water-based acrylic paint, further enhancing the water-based acrylic The hardness and strength of the ester coating improve its wear resistance.
4.碱性环糊精的加入能够有效提高涂料本身的分散性能,且具有极强的吸附性,能够有效提高涂料的附着力,有助于水性涂料的成膜,从而提高水性丙烯酸酯涂料的耐磨性和耐候性。4. The addition of alkaline cyclodextrin can effectively improve the dispersion performance of the coating itself, and has strong adsorption, can effectively improve the adhesion of the coating, help the film formation of the water-based coating, thereby improving the water-based acrylic coating Wear resistance and weather resistance.
实施例1:水性丙烯酸酯乳液及其制备方法和应用方法Example 1: Aqueous acrylate emulsion and its preparation method and application method
按照重量份数计算,包括如下组分:1份阴离子乳化剂烯丙氧基壬基酚丙醇聚氧乙烯(10)醚硫酸铵,1份乙二胺四甲叉膦酸,0.3份纳米钛溶胶,180份去离子水,3份甲基丙烯酸缩水甘油酯,78份甲基丙烯酸甲酯,6份丙烯酸丁酯,2份丙烯酸异辛酯,5份丙烯腈,2份甲基丙烯酸,5份丙烯酸羟丙酯,1.5份三甲基乙氧基硅烷,0.8份过硫酸铵,0.8份氨水,0.01份消泡剂矿物油(圣诺普科8370)和0.01份润湿剂琥珀酸二辛基磺酸钠,0.2份碱性环糊精。Calculated in parts by weight, including the following components: 1 part of anionic emulsifier allyloxynonylphenol propanol polyoxyethylene (10) ether ammonium sulfate, 1 part of ethylenediamine tetramethylene phosphonic acid, 0.3 part of nano titanium Sol, 180 parts deionized water, 3 parts glycidyl methacrylate, 78 parts methyl methacrylate, 6 parts butyl acrylate, 2 parts isooctyl acrylate, 5 parts acrylonitrile, 2 parts methacrylic acid, 5 Parts of hydroxypropyl acrylate, 1.5 parts of trimethylethoxysilane, 0.8 parts of ammonium persulfate, 0.8 parts of ammonia, 0.01 parts of defoamer mineral oil (San Nopco 8370) and 0.01 parts of wetting agent dioctyl succinate Sodium sulfonate, 0.2 parts of alkaline cyclodextrin.
制备方法如下:The preparation method is as follows:
S1.称取1份阴离子乳化剂烯丙氧基壬基酚丙醇聚氧乙烯(10)醚硫酸铵, 1份乙二胺四甲叉膦酸,70份去离子水,0.3份纳米钛溶胶,常温搅拌得到乳化剂水溶液;S1. Weigh 1 part of anionic emulsifier allyloxynonylphenol propanol polyoxyethylene (10) ether ammonium sulfate, 1 part of ethylenediamine tetramethylene phosphonic acid, 70 parts of deionized water, 0.3 parts of nano titanium sol , Stir at room temperature to obtain the emulsifier aqueous solution;
S2.向S1中缓慢加入3份甲基丙烯酸缩水甘油酯,再加入78份甲基丙烯酸甲酯,6份丙烯酸丁酯,2份丙烯酸异辛酯,5份丙烯腈,2份甲基丙烯酸,5份丙烯酸羟丙酯和1.5份三甲基乙氧基硅烷组成的混合单体,搅拌45min,搅拌速度800r/min,制得预乳液1。S2. Slowly add 3 parts glycidyl methacrylate to S1, then add 78 parts methyl methacrylate, 6 parts butyl acrylate, 2 parts isooctyl acrylate, 5 parts acrylonitrile, 2 parts methacrylic acid, A mixed monomer consisting of 5 parts of hydroxypropyl acrylate and 1.5 parts of trimethylethoxysilane was stirred for 45 minutes at a stirring speed of 800 r/min to prepare pre-emulsion 1.
S3.称取0.8份过硫酸铵,加入20份去离子水溶解,制得引发剂水溶液2;S3. Weigh 0.8 parts of ammonium persulfate, add 20 parts of deionized water to dissolve, and prepare the initiator aqueous solution 2;
S4.将90份去离子水加热至80℃,加入5%预乳液1和2%引发剂水溶液2,反应60min制得种子乳液;S4. Heat 90 parts of deionized water to 80°C, add 5% pre-emulsion 1 and 2% initiator aqueous solution 2, and react for 60 minutes to prepare a seed emulsion;
S5.将剩余的预乳液1和引发剂水溶液2在3h同时滴加至种子乳液中,然后升温至85℃,保温1h,降温至40℃;S5. Add the remaining pre-emulsion 1 and the initiator aqueous solution 2 dropwise to the seed emulsion at the same time within 3 hours, then increase the temperature to 85°C, keep the temperature for 1 hour, and lower the temperature to 40°C;
S6.向S5中加入0.8份氨水调节pH至7.5,最后加入0.01份消泡剂矿物油(圣诺普科8370)和0.01份润湿剂琥珀酸二辛基磺酸钠和0.2份碱性环糊精,搅拌10min至乳液均匀,过滤出料,即得丙烯酸酯乳液。S6. Add 0.8 parts of ammonia to S5 to adjust the pH to 7.5, and finally add 0.01 parts of defoamer mineral oil (San Nopco 8370), 0.01 parts of wetting agent dioctyl sodium succinate and 0.2 parts of alkaline ring Dextrin, stir for 10 minutes until the emulsion is uniform, and filter the material to obtain an acrylic emulsion.
应用方法:Application method:
按照重量份数计算,在300份丙烯酸酯胶乳液中加入330份碳酸钙和150份钛白粉,加入1份成膜助剂,0.46份分散剂搅拌混合分散均匀,以石棉瓦为基材进行涂布,涂布厚度为150μm的样品进行测试。Calculated in parts by weight, add 330 parts of calcium carbonate and 150 parts of titanium dioxide to 300 parts of acrylic latex, add 1 part of film-forming aids, 0.46 parts of dispersant, stir, mix and disperse evenly, and use asbestos tile as the base material for coating Cloth, coating a sample with a thickness of 150μm for testing.
实施例2:水性丙烯酸酯乳液及其制备方法和应用方法Example 2: Aqueous acrylate emulsion and its preparation method and application method
按照质量份数计算,包括如下组分:1份烯丙氧基壬基酚丙醇聚氧乙烯 (10)醚硫酸铵,0.8份羟基膦酰乙酸,0.2份纳米铝溶胶,90份去离子水,1份N-羟甲基丙烯酰胺,60份甲基丙烯酸甲酯,8份丙烯腈,12份丙烯酸丁酯,6份丙烯酸羟丁酯,2份甲基丙烯酸和1.8份乙烯基三甲氧基硅烷,0.3份过硫酸铵,2份氨水,0.05份消泡剂矿物油和0.05份润湿剂琥珀酸二辛基磺酸钠,0.5份碱性环糊精。Calculated by mass parts, including the following components: 1 part allyloxy nonylphenol propanol polyoxyethylene (10) ether ammonium sulfate, 0.8 parts hydroxyphosphonoacetic acid, 0.2 parts nano aluminum sol, 90 parts deionized water , 1 part N-methylol acrylamide, 60 parts methyl methacrylate, 8 parts acrylonitrile, 12 parts butyl acrylate, 6 parts hydroxybutyl acrylate, 2 parts methacrylic acid and 1.8 parts vinyl trimethoxy Silane, 0.3 parts of ammonium persulfate, 2 parts of ammonia, 0.05 parts of defoamer mineral oil, 0.05 parts of wetting agent dioctyl sodium succinate, 0.5 parts of alkaline cyclodextrin.
制备方法:Preparation:
S1.称取1份烯丙氧基壬基酚丙醇聚氧乙烯(10)醚硫酸铵,0.8份烷基酚聚氧乙烯(40)醚,40份去离子水,0.2份纳米铝溶胶,常温搅拌得到乳化剂水溶液;S1. Weigh 1 part of allyloxy nonylphenol propanol polyoxyethylene (10) ether ammonium sulfate, 0.8 parts of alkylphenol polyoxyethylene (40) ether, 40 parts of deionized water, 0.2 parts of nano aluminum sol, Stir at room temperature to obtain the emulsifier aqueous solution;
S2.缓慢加入1份N-羟甲基丙烯酰胺,再加入60份甲基丙烯酸甲酯、8份丙烯腈、12份丙烯酸丁酯、6份丙烯酸羟丁酯、2份甲基丙烯酸和1.8份乙烯基三甲氧基硅烷组成的混合单体,搅拌45min,搅拌速度800r/min,制得预乳液1;S2. Slowly add 1 part of N-methylol acrylamide, then add 60 parts of methyl methacrylate, 8 parts of acrylonitrile, 12 parts of butyl acrylate, 6 parts of hydroxybutyl acrylate, 2 parts of methacrylic acid and 1.8 parts The mixed monomers composed of vinyl trimethoxysilane were stirred for 45 minutes at a stirring speed of 800 r/min to prepare pre-emulsion 1;
S3.称取0.3份过硫酸铵,加入10份去离子水溶解,制得引发剂水溶液2;S3. Weigh 0.3 parts of ammonium persulfate and add 10 parts of deionized water to dissolve to obtain the initiator aqueous solution 2;
S4.将40份去离子水加热至80℃,加入5%预乳液1和5%引发剂水溶液2,反应60min制得种子乳液;S4. Heat 40 parts of deionized water to 80°C, add 5% pre-emulsion 1 and 5% initiator aqueous solution 2, and react for 60 minutes to prepare a seed emulsion;
S5.将剩余的预乳液1和引发剂水溶液2在3h同时滴加至种子乳液中,然后升温至85℃,保温1h,降温至40℃,S5. Add the remaining pre-emulsion 1 and the initiator aqueous solution 2 dropwise to the seed emulsion at the same time in 3 hours, then increase the temperature to 85°C, keep the temperature for 1 hour, and lower the temperature to 40°C.
S6.向S5中加入2份氨水调节pH至7.5,最后加入0.05份消泡剂矿物油和0.05份润湿剂琥珀酸二辛基磺酸钠和0.5份碱性环糊精,搅拌10min 至乳液均匀,过滤出料,即得水性聚丙烯酸酯乳液。S6. Add 2 parts of ammonia water to S5 to adjust the pH to 7.5, and finally add 0.05 parts of defoamer mineral oil, 0.05 parts of wetting agent dioctyl sodium succinate and 0.5 parts of alkaline cyclodextrin, and stir for 10 minutes to emulsion Evenly, filter out the material to obtain water-based polyacrylate emulsion.
应用方法:Application method:
使用时,在300份丙烯酸酯胶乳液中加入330份碳酸钙和150份钛白粉,加入1份成膜助剂,0.46份分散剂搅拌混合分散均匀,以石棉瓦为基材进行涂布,涂布厚度为150μm的样品进行测试。When in use, add 330 parts of calcium carbonate and 150 parts of titanium dioxide to 300 parts of acrylate glue emulsion, add 1 part of film-forming aids, 0.46 parts of dispersant, stir and mix and disperse evenly, and use asbestos tile as the substrate for coating. A sample with a cloth thickness of 150 μm was tested.
实施例3:水性丙烯酸酯乳液及其制备方法和应用方法Example 3: Aqueous acrylate emulsion and its preparation method and application method
按照质量份数计算,包括如下组分:Calculated according to mass parts, including the following components:
1.3份阴离子乳化剂烯丙氧基壬基酚丙醇聚氧乙烯(10)醚硫酸铵,0.7份羟基甲叉亚膦酸,0.5份纳米碳溶胶,120份去离子水,0.5份N-羟甲基丙烯酰胺,0.8份甲基丙烯酸缩水甘油酯,69份甲基丙烯酸甲酯,3份丙烯酸异辛酯,8份丙烯酸丁酯,8份乙烯基吡咯烷酮,3份丙烯酸,5份丙烯酸羟丁酯,2份乙烯基三乙氧基硅烷,0.5份过硫酸铵,0.8份氨水,0.02份消泡剂矿物油,0.02份润湿剂琥珀酸二辛基磺酸钠,0.7份碱性环糊精。1.3 parts of anionic emulsifier allyloxynonylphenol propanol polyoxyethylene (10) ether ammonium sulfate, 0.7 parts of hydroxymethylene phosphonite, 0.5 parts of nano carbon sol, 120 parts of deionized water, 0.5 parts of N-hydroxyl Methacrylamide, 0.8 parts glycidyl methacrylate, 69 parts methyl methacrylate, 3 parts isooctyl acrylate, 8 parts butyl acrylate, 8 parts vinylpyrrolidone, 3 parts acrylic acid, 5 parts hydroxybutyl acrylate Ester, 2 parts of vinyl triethoxy silane, 0.5 parts of ammonium persulfate, 0.8 parts of ammonia, 0.02 parts of defoamer mineral oil, 0.02 parts of wetting agent dioctyl sodium succinate, 0.7 parts of alkaline cyclopaste fine.
制备方法:Preparation:
S1.称取1.3份阴离子乳化剂烯丙氧基壬基酚丙醇聚氧乙烯(10)醚硫酸铵和0.7份烷基酚聚氧乙烯(40)醚,50份去离子水,0.5份纳米碳溶胶,常温搅拌得到乳化剂水溶液;S1. Weigh 1.3 parts of anionic emulsifier allyloxynonylphenol propanol polyoxyethylene (10) ether ammonium sulfate and 0.7 parts of alkylphenol polyoxyethylene (40) ether, 50 parts of deionized water, 0.5 parts of nanometer Carbon sol, stirring at room temperature to obtain the emulsifier aqueous solution;
S2.缓慢加入0.5份N-羟甲基丙烯酰胺,0.8份甲基丙烯酸缩水甘油酯,69份甲基丙烯酸甲酯、3份丙烯酸异辛酯、8份丙烯酸丁酯、8份乙烯基吡咯烷酮、3份丙烯酸、5份丙烯酸羟丁酯和2份乙烯基三乙氧基硅烷组成的混合单体,搅拌45min,搅拌速度800r/min,制得预乳液1;S2. Slowly add 0.5 parts of N-methylol acrylamide, 0.8 parts of glycidyl methacrylate, 69 parts of methyl methacrylate, 3 parts of isooctyl acrylate, 8 parts of butyl acrylate, 8 parts of vinylpyrrolidone, A mixed monomer consisting of 3 parts of acrylic acid, 5 parts of hydroxybutyl acrylate and 2 parts of vinyl triethoxy silane, stirred for 45 minutes at a stirring speed of 800 r/min to prepare pre-emulsion 1;
S3.称取0.5份过硫酸铵,加入10份去离子水溶解,制得引发剂水溶液2;S3. Weigh 0.5 parts of ammonium persulfate, add 10 parts of deionized water to dissolve, and prepare the initiator aqueous solution 2;
S4.将60份去离子水加热至80℃,加入5%预乳液1和5%引发剂水溶液2,反应60min制得种子乳液;S4. Heat 60 parts of deionized water to 80°C, add 5% pre-emulsion 1 and 5% initiator aqueous solution 2, and react for 60 minutes to prepare a seed emulsion;
S5.将剩余的预乳液1和引发剂水溶液2在3h同时滴加至种子乳液中,然后升温至85℃,保温1h,降温至40℃;S5. Add the remaining pre-emulsion 1 and the initiator aqueous solution 2 dropwise to the seed emulsion at the same time within 3 hours, then increase the temperature to 85°C, keep the temperature for 1 hour, and lower the temperature to 40°C;
S6.加入0.8份氨水调节pH至7.5,最后加入0.02份消泡剂矿物油和0.02份润湿剂琥珀酸二辛基磺酸钠和0.7份碱性环糊精,搅拌10min至乳液均匀,过滤出料,即得丙烯酸酯乳液。S6. Add 0.8 parts of ammonia water to adjust the pH to 7.5, and finally add 0.02 parts of defoamer mineral oil, 0.02 parts of wetting agent dioctyl sodium succinate and 0.7 parts of alkaline cyclodextrin, stir for 10 minutes until the emulsion is uniform, filter After discharging, the acrylic emulsion is obtained.
应用方法:Application method:
在300份丙烯酸酯胶乳液中加入330份碳酸钙和150份钛白粉,加入1份成膜助剂,0.46份分散剂搅拌混合分散均匀,以石棉瓦为基材进行涂布,涂布厚度为150μm的样品进行测试。Add 330 parts of calcium carbonate and 150 parts of titanium dioxide to 300 parts of acrylic latex, add 1 part of film-forming aids, 0.46 parts of dispersant, stir, mix and disperse uniformly, use asbestos tile as the substrate for coating, the coating thickness is 150μm samples are tested.
实施例4:水性丙烯酸酯乳液及其制备方法和应用方法Example 4: Aqueous acrylate emulsion and its preparation method and application method
按照质量份数计算,包括如下组分:1.6份阴离子乳化剂烯丙氧基壬基酚丙醇聚氧乙烯(10)醚硫酸铵,0.6份烷基酚聚氧乙烯(40)醚,0.4份纳米铝溶胶,150份去离子水,2份甲基丙烯酸缩水甘油酯,1份邻苯二甲酸二烯丙酯,70份甲基丙烯酸甲酯,9份丙烯酸丁酯,9份乙烯基吡咯烷酮,1.5份丙烯酸,3份丙烯酸羟丙酯,1.8份三甲基乙氧基硅烷,0.7份过硫酸钾,1.0份氨水,0.01份消泡剂矿物油,0.01份润湿剂琥珀酸二辛基磺酸钠,0.4份碱性环糊精。Calculated in parts by mass, including the following components: 1.6 parts of anionic emulsifier allyloxynonylphenol propanol polyoxyethylene (10) ether ammonium sulfate, 0.6 parts of alkylphenol polyoxyethylene (40) ether, 0.4 parts Nano aluminum sol, 150 parts deionized water, 2 parts glycidyl methacrylate, 1 part diallyl phthalate, 70 parts methyl methacrylate, 9 parts butyl acrylate, 9 parts vinyl pyrrolidone, 1.5 parts of acrylic acid, 3 parts of hydroxypropyl acrylate, 1.8 parts of trimethylethoxysilane, 0.7 parts of potassium persulfate, 1.0 part of ammonia, 0.01 part of defoamer mineral oil, 0.01 part of wetting agent dioctyl succinate Sodium, 0.4 parts of alkaline cyclodextrin.
制备方法:Preparation:
S1.称取1.6份阴离子乳化剂烯丙氧基壬基酚丙醇聚氧乙烯(10)醚硫酸铵和06份烷基酚聚氧乙烯(40)醚,50份去离子水,0.4份纳米铝溶胶,常温搅拌得到乳化剂水溶液;S1. Weigh 1.6 parts of anionic emulsifier allyloxynonylphenol propanol polyoxyethylene (10) ether ammonium sulfate and 06 parts of alkylphenol polyoxyethylene (40) ether, 50 parts of deionized water, 0.4 parts of nanometer Aluminum sol, stirring at room temperature to obtain the emulsifier aqueous solution;
S2.缓慢加入2份甲基丙烯酸缩水甘油酯、1份邻苯二甲酸二烯丙酯再加入70份甲基丙烯酸甲酯、9份丙烯酸丁酯、9份乙烯基吡咯烷酮、1.5份丙烯酸、3份丙烯酸羟丙酯和1.8份三甲基乙氧基硅烷组成的混合单体,搅拌45min,搅拌速度800r/min,制得预乳液1。S2. Slowly add 2 parts of glycidyl methacrylate, 1 part of diallyl phthalate, then 70 parts of methyl methacrylate, 9 parts of butyl acrylate, 9 parts of vinylpyrrolidone, 1.5 parts of acrylic acid, 3 parts A mixed monomer composed of parts of hydroxypropyl acrylate and 1.8 parts of trimethylethoxysilane was stirred for 45 minutes at a stirring speed of 800 r/min to prepare pre-emulsion 1.
S3.称取0.7份过硫酸钾,加入20份去离子水溶解,制得引发剂水溶液2;S3. Weigh 0.7 parts of potassium persulfate, add 20 parts of deionized water to dissolve, and prepare the initiator aqueous solution 2;
S4.将80份去离子水加热至80℃,加入5%预乳液1和2%引发剂水溶液2,反应60min制得种子乳液;S4. Heat 80 parts of deionized water to 80°C, add 5% pre-emulsion 1 and 2% initiator aqueous solution 2, and react for 60 minutes to prepare a seed emulsion;
S5.将剩余的预乳液1和引发剂水溶液2在3h同时滴加至种子乳液中,然后升温至85℃,保温1h,降温至40℃;S5. Add the remaining pre-emulsion 1 and the initiator aqueous solution 2 dropwise to the seed emulsion at the same time within 3 hours, then increase the temperature to 85°C, keep the temperature for 1 hour, and lower the temperature to 40°C;
S6.加入1.0份氨水调节pH至7.5,最后加入0.01份消泡剂矿物油和0.01份润湿剂琥珀酸二辛基磺酸钠和0.4份碱性环糊精,搅拌10min至乳液均匀,过滤出料,即得道路标识用水性聚丙烯酸酯乳液。S6. Add 1.0 part of ammonia water to adjust the pH to 7.5, and finally add 0.01 part of defoamer mineral oil, 0.01 part of wetting agent dioctyl sodium succinate and 0.4 part of alkaline cyclodextrin, stir for 10 minutes until the emulsion is uniform, filter The material is discharged, and the road marking water-based polyacrylate emulsion is obtained.
应用方法:Application method:
在300份丙烯酸酯胶乳液中加入330份碳酸钙和150份钛白粉,加入1份成膜助剂,0.46份分散剂搅拌混合分散均匀,以石棉瓦为基材进行涂布,涂布厚度为150μm的样品进行测试。Add 330 parts of calcium carbonate and 150 parts of titanium dioxide to 300 parts of acrylic latex, add 1 part of film-forming aids, 0.46 parts of dispersant, stir, mix and disperse uniformly, use asbestos tile as the substrate for coating, the coating thickness is 150μm samples are tested.
表1.测试结果Table 1. Test results
样品sample | 耐磨性Abrasion resistance | 耐水性Water resistance | 耐碱性(饱和氢氧化钙溶液)Alkali resistance (saturated calcium hydroxide solution) |
实施例1Example 1 | 54份54 copies | 72h无异常72h without exception | 24h无异常24h without exception |
实施例2Example 2 | 45.3份45.3 copies | 72h无异常72h without exception | 24h无异常24h without exception |
实施例3Example 3 | 52.4份52.4 copies | 72h无异常72h without exception | 24h无异常24h without exception |
实施例4Example 4 | 49.8份49.8 copies | 72h无异常72h without exception | 24h无异常24h without exception |
从测试结果来看,实例二的各项性能是非常优异的,耐磨性能要好于其他三组。From the test results, the performance of Example 2 is very excellent, and the wear resistance is better than the other three groups.
表2.陶氏乳液测试结果Table 2. Dow emulsion test results
通过样品与陶氏乳液测试结果进行对比,发现耐磨性要优于陶氏乳液,耐水性与耐碱性相当。Comparing the test results of the sample with the Dow emulsion, it is found that the abrasion resistance is better than that of the Dow emulsion, and the water resistance is equivalent to the alkali resistance.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contribution as needed, but as long as the rights of the present invention All requirements are protected by patent law.
Claims (10)
- 一种水性聚丙烯酸酯乳液,其特征在于,按照重量份数计算,包括如下组分:丙烯酸酯软单体68-78份,丙烯酸酯硬单体13-18份,有机多元膦酸2-6份,内交联单体1-3份,硅烷偶联剂1.3-2份,功能性单体2-6份,阴离子乳化剂1-2份,缓冲剂0.1-0.3份,非离子乳化剂0.5-1份,消泡剂0.01-0.06份,润湿剂0.01-0.05份,引发剂0.2-1.0份,去离子水90-180份,PH值调节剂0.2-5份,纳米溶胶0.2-0.5份,碱性环糊精0.2-0.7份。An aqueous polyacrylate emulsion, which is characterized in that, calculated in parts by weight, it comprises the following components: 68-78 parts of acrylate soft monomer, 13-18 parts of acrylate hard monomer, and 2-6 parts of organic polyphosphonic acid Parts, 1-3 parts of internal crosslinking monomer, 1.3-2 parts of silane coupling agent, 2-6 parts of functional monomer, 1-2 parts of anionic emulsifier, 0.1-0.3 part of buffer, 0.5 part of non-ionic emulsifier -1 part, 0.01-0.06 parts defoamer, 0.01-0.05 parts wetting agent, 0.2-1.0 parts initiator, 90-180 parts deionized water, 0.2-5 parts pH regulator, 0.2-0.5 parts nanosol , 0.2-0.7 parts of alkaline cyclodextrin.
- 根据权利要求1所述的水性聚丙烯酸酯乳液,其特征在于,所述丙烯酸酯软单体是丙烯酸丁酯或丙烯酸异辛酯中的任意一种或两种的混合物。The aqueous polyacrylate emulsion according to claim 1, wherein the soft acrylate monomer is any one or a mixture of butyl acrylate or isooctyl acrylate.
- 根据权利要求1所述的水性聚丙烯酸酯乳液,其特征在于,所述丙烯酸酯硬单体是丙烯酸甲酯、丙烯酸乙酯或甲基丙烯酸甲酯或乙烯基吡咯烷酮中的任意一种或几种的混合物。The aqueous polyacrylate emulsion according to claim 1, wherein the acrylate hard monomer is any one or more of methyl acrylate, ethyl acrylate or methyl methacrylate or vinyl pyrrolidone mixture.
- 根据权利要求1所述的水性聚丙烯酸酯乳液,其特征在于,所述纳米溶胶是纳米碳溶胶、纳米铝溶胶或纳米钛溶胶中的任意一种。The aqueous polyacrylate emulsion according to claim 1, wherein the nano sol is any one of nano carbon sol, nano aluminum sol or nano titanium sol.
- 根据权利要求1所述的水性聚丙烯酸酯乳液,其特征在于,所述功能性单体为丙烯腈、丙烯酸羟乙酯、丙烯酸羟丙酯或丙烯酸羟丁酯中的任意一种或几种的混合物。The aqueous polyacrylate emulsion according to claim 1, wherein the functional monomer is any one or more of acrylonitrile, hydroxyethyl acrylate, hydroxypropyl acrylate or hydroxybutyl acrylate mixture.
- 根据权利要求1所述的水性聚丙烯酸酯乳液,其特征在于,所述硅烷偶联剂为乙烯基三甲氧基硅烷、三甲基乙氧基硅烷或乙烯基三乙氧基硅烷中的任意一种。The aqueous polyacrylate emulsion of claim 1, wherein the silane coupling agent is any one of vinyltrimethoxysilane, trimethylethoxysilane, or vinyltriethoxysilane Kind.
- 根据权利要求1所述的水性聚丙烯酸酯乳液,其特征在于,所述阴 离子乳化剂是壬基酚聚氧乙烯醚硫酸铵或烷基醇聚醚琥珀酸单酯磺酸钠中的任意一种或两种的混合物。The aqueous polyacrylate emulsion according to claim 1, wherein the anionic emulsifier is any one of nonylphenol polyoxyethylene ether ammonium sulfate or sodium alkyl alcohol polyether succinate monoester sulfonate Or a mixture of the two.
- 根据权利要求1所述的水性聚丙烯酸酯乳液,其特征在于,所述非离子乳化剂是烷基酚聚氧乙烯醚。The aqueous polyacrylate emulsion of claim 1, wherein the nonionic emulsifier is alkylphenol polyoxyethylene ether.
- 一种水性聚丙烯酸酯乳液的制备方法,其特征在于,包括下述步骤:A method for preparing an aqueous polyacrylate emulsion, which is characterized in that it comprises the following steps:S1.将阴离子乳化剂、非离子乳化剂、去离子水,搅拌得到乳化剂水溶液;S1. Stir the anionic emulsifier, nonionic emulsifier, and deionized water to obtain the emulsifier aqueous solution;S2.向S1中加入丙烯酸酯硬单体、丙烯酸酯软单体、极性单体、功能性单体、内交联单体和硅烷偶联剂,搅拌,制得预乳化液;S2. Add acrylate hard monomer, acrylate soft monomer, polar monomer, functional monomer, internal crosslinking monomer and silane coupling agent to S1, stir to prepare a pre-emulsion;S3.在引发剂中加入去离子水,搅拌得到引发剂水溶液;S3. Add deionized water to the initiator and stir to obtain an aqueous initiator solution;S4.将去离子水和缓冲剂加入反应釜中加热,注入部分S1得到的预乳化液及部分S2得到的引发剂水溶液,反应制得种子乳液;S4. Add deionized water and buffer to the reactor and heat, and inject part of the pre-emulsion obtained by S1 and the initiator aqueous solution obtained by part of S2, and react to prepare a seed emulsion;S5.将剩余的S1制得预乳化液及剩余的S2得到的引发剂水溶液同时滴加至种子乳液中,升温至84~86℃保温1h后降温;S5. Add the remaining S1 to the pre-emulsion solution and the remaining S2 to obtain the initiator aqueous solution at the same time dropwise into the seed emulsion, increase the temperature to 84-86°C and keep the temperature for 1 hour, and then lower the temperature;S6.当S5温度降至50℃以下,向其中加入pH调节剂调节pH值,再加入消泡剂和润湿剂,搅拌至乳液均匀,过滤出料,即得所述水性丙烯酸酯乳液。S6. When the temperature of S5 drops below 50°C, add a pH regulator to it to adjust the pH value, then add a defoamer and a wetting agent, stir until the emulsion is uniform, and filter the material to obtain the aqueous acrylate emulsion.
- 一种水性丙烯酸酯乳液的应用方法,其特征在于,在水性丙烯酸酯胶乳液中加入碳酸钙、钛白粉、成膜助剂、分散剂搅拌混合分散均匀,以石棉瓦为基材对道路或桥面进行涂布。An application method of water-based acrylate emulsion, which is characterized in that calcium carbonate, titanium dioxide, film-forming aids, and dispersing agents are added to the water-based acrylate emulsion to stir, mix and disperse uniformly. The surface is coated.
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CN110330853A (en) * | 2019-07-25 | 2019-10-15 | 江苏康爱特环境工程集团有限公司 | A kind of water polyacrylic acid lotion and its preparation method and application method |
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CN114133796A (en) * | 2021-12-21 | 2022-03-04 | 广东衡光新材料科技有限公司 | Two-in-one primer emulsion and preparation method and application thereof |
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