WO2021010293A1 - Pipe fitting - Google Patents

Pipe fitting Download PDF

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Publication number
WO2021010293A1
WO2021010293A1 PCT/JP2020/026915 JP2020026915W WO2021010293A1 WO 2021010293 A1 WO2021010293 A1 WO 2021010293A1 JP 2020026915 W JP2020026915 W JP 2020026915W WO 2021010293 A1 WO2021010293 A1 WO 2021010293A1
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WO
WIPO (PCT)
Prior art keywords
pipe body
tube
joint
pipe
claw
Prior art date
Application number
PCT/JP2020/026915
Other languages
French (fr)
Japanese (ja)
Inventor
啓治 依田
大松 高根澤
Original Assignee
株式会社 潤工社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2019169139A external-priority patent/JP7410474B2/en
Application filed by 株式会社 潤工社 filed Critical 株式会社 潤工社
Publication of WO2021010293A1 publication Critical patent/WO2021010293A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • F16L21/08Joints with sleeve or socket with additional locking means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L37/00Couplings of the quick-acting type
    • F16L37/08Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members
    • F16L37/084Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members combined with automatic locking
    • F16L37/091Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members combined with automatic locking by means of a ring provided with teeth or fingers

Definitions

  • the present invention relates to a plug-in type joint to which a resin pipe body is connected.
  • a plug-in type joint capable of connecting a joint and a pipe body by simply inserting the pipe body into the joint. Since the pipe body can be attached without using a tool, the pipe body connection work is easy, and it is widely used for piping in a narrow space where it is inconvenient to use a tool. In this type of joint, it is essential that the pipe body is easy to insert, that it is securely attached, and that the pipe body is not pulled out during use or that internal fluid does not leak.
  • Such a plug-in type joint has a structure in which the pipe body is held so as not to come off by a gripper built in the joint body, and internal pressure is applied to the pipe body inserted into the joint body so that the pipe body is pulled out. When displaced, the gripper bites in and locks the tube.
  • the initial biting force with the pipe inserted is solved.
  • a pipe joint is disclosed in which the angle between the lower surface of the lock ring and the surface of the pipe is 20 to 40 degrees (see Patent Document 1).
  • Patent Document 1 A pipe joint is disclosed in which the angle between the lower surface of the lock ring and the surface of the pipe is 20 to 40 degrees.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide a plug-in type pipe joint in which pipe body omission and fluid leakage are unlikely to occur even under conditions where conventional use has been restricted. is there.
  • the present inventors have arrived at the present invention as a result of diligent studies on a pipe joint to which a pipe body that is less likely to come off or leak fluid is connected.
  • the joint of the present invention includes a joint body into which a pipe body can be inserted into a hollow portion, a gripping tool inside the joint body that grips the outer periphery of the pipe body, and the hollow portion.
  • a joint including a seal ring that fills a gap with the tubular body, wherein the gripping tool includes an annular portion and a plurality of claw portions extending inward from the annular portion and diagonally in the insertion direction of the tubular body. It is equipped with When the angle of the claw portion with respect to the central axis of the tube body when the tube body is inserted into the hollow portion is ⁇ 1 (degree), ⁇ 1 is larger than 40 and 70 or less, and 50 N is drawn into the tube body.
  • the claw is satisfied with the following formula (1) and the tube body is inserted into the hollow portion.
  • the amount of the portion biting into the tube is characterized by being 3% or more and less than 35% of the thickness of the tube. -2 ⁇ ⁇ 2- ⁇ 1 ⁇ 35 (1)
  • the angle ⁇ 1 (degree) of the claw portion with respect to the tube center axis and the angle ⁇ 2 (degree) of the claw portion with respect to the tube body center axis satisfy the following formula (2), and the tube is formed in the hollow portion. It is more preferable that the amount of the claw portion biting into the tube body with the body inserted is 3% or more and less than 28% of the thickness of the tube body. -2 ⁇ ⁇ 2- ⁇ 1 ⁇ 25 (2) Further, the angle ⁇ 1 (degree) of the claw portion with respect to the tube center axis and the angle ⁇ 2 (degree) of the claw portion with respect to the tube body center axis satisfy the following formula (3), and the hollow portion has a hollow portion. It is more preferable that the amount of the claw portion biting into the tube body with the tube body inserted is 3% or more and less than 15% of the thickness of the tube body. -2 ⁇ ⁇ 2- ⁇ 1 ⁇ 10 (3)
  • the hardness of the pipe body connected to the joint of the present invention is HDD60 or more as measured in accordance with JIS K7215.
  • FIG. 1 It is a figure explaining one Embodiment of the pipe fitting of this invention. It is a figure explaining an example of the structure of the gripping tool for a pipe joint of this invention, (A) is a plan view, (B) is a cross-sectional view of AA'. It is a figure explaining the shape of the gripper. It is a figure which shows the relationship between the gripper of the plug-in type pipe joint of this invention, and a pipe body. It is an enlarged image figure of the contact part of a gripper and a tube body. It is a figure explaining the biting depth into the tube body of the claw part of a gripper. In the plug-in type pipe joint of the present invention, it is a figure which shows the displacement amount of the angle with respect to the pipe body central axis of the claw part of the gripping tool, and the pressure resistance.
  • FIG. 1 is a partial cross-sectional side view showing an embodiment of a pipe joint of the present invention.
  • the configuration of the plug-in pipe joint of the present invention will be described by taking the embodiment of FIG. 1 as an example.
  • the pipe joint 1 to which the pipe body shown in the embodiment of FIG. 1 is connected has a joint body 110 into which the pipe body can be inserted into a hollow portion and a pipe in the joint body that contacts the outer periphery of the pipe body 2. It includes a gripping tool 120 for gripping the body, a seal ring 130 for filling the gap between the joint body 110 and the pipe body 2, and a pressing ring 140 for holding the gripping tool 120 and the seal ring 130 inside the joint body 110. Depending on the shape of the joint body, the holding ring 140 may not be provided.
  • the direction of arrow I is the insertion direction
  • the direction of arrow R is the pull-out direction.
  • the joint body 110 has a tubular shape, and on the inner wall surface thereof, in order from the back side in the pipe body insertion direction, a bottom portion 111a of the pipe body insertion portion of the hollow portion, a step portion 111b for locking the seal ring 130, and a gripper 120 are provided. A step portion 111c for locking and a step portion 111d for locking the presser ring 140 are provided.
  • the material of the joint body 110 is preferably a metal such as stainless steel or brass.
  • FIG. 2 is an example of the gripping tool 120 for the plug-in type pipe joint of the present invention of FIG. 1, and is a diagram for explaining the structure thereof.
  • 2 (A) is a plan view
  • FIG. 2 (B) is a cross-sectional view taken along the line AA'of FIG. 2 (A).
  • the gripper 120 includes an annular portion 121 and a plurality of claw portions 122 extending inward from the annular portion and in the oblique tube insertion direction.
  • the claw portion 122 is composed of a claw body portion 122a and a claw tip portion 122b, and the claw tip 122b contacts the tubular body to grip the tubular body.
  • FIG. 2 shows an example in which the claw portion is composed of three claws, the number of claws may be three or more, such as three or five.
  • FIG. 3 is a diagram illustrating an angle between the annular portion 121 and the claw portion 122 of the gripper 120.
  • the angle ⁇ (degree) between the annular portion 121 and the claw portion 122 is preferably in the range of 20 to 50, more preferably 25 to 40, and 25. It is more preferably from to 35.
  • FIG. 4 is a diagram showing the relationship between the gripping tool 120 in a state where the pipe body 2 is inserted into the joint body and the pipe body 2 in the plug-in type pipe joint of the present invention, and the joint 1 in the state where the pipe body 2 is inserted is shown. It represents the mutual positional relationship between the gripper and the tubular body in the cross section when cut along the surface along the central axis of the tubular body 2.
  • the "angle of the claw with respect to the central axis of the tube” is an angle between the center axis B of the tube 2 and the center line C of the claw 122 of the gripper 120, which is referred to as the claw.
  • the angle ⁇ (degrees) with respect to the central axis of the tube.
  • the angle ⁇ (degrees) when the pipe body is inserted into the hollow portion of the joint body is ⁇ 1 (degrees), and the angle ⁇ (degrees) when a pull-out load of 50 N is applied to the pipe body is ⁇ 2 (degrees).
  • the state of "when the pipe body is inserted into the hollow portion of the joint body” refers to the state after inserting the pipe body into the joint and before pressurizing the inside of the pipe body or applying a pull-out load to the pipe body.
  • the claw part of the gripper when the pipe body is inserted into the hollow part of the joint body, the claw part of the gripper is relative to the pipe body central axis as compared with the state before the pipe body is inserted into the joint. It is inclined in the direction of inserting the tube. After that, when the inside of the tube is pressurized, a force in the pulling direction acts on the tube to displace the tube in the pulling direction, and the tip of the claw of the gripper follows the tube and of the tube. Displace in the pull-out direction.
  • the angle ⁇ 1 (degree) of the claw part of the gripping tool with respect to the tube center axis and the angle ⁇ 2 (degree) of the claw part with respect to the tube body center axis change more than 35, and the gripping tool
  • the claws are designed to bite into the tube.
  • the plug-in type joint of the present invention has a state before the pipe body is inserted into the hollow part of the joint body and a state when the pipe body is inserted into the hollow part of the joint body.
  • the change in the angle with respect to the shaft is small, and the angle ⁇ 1 (degree) of the claw portion with respect to the central axis of the pipe body when the pipe body is inserted into the hollow portion of the joint body is in the range of more than 40 and 70 or less.
  • the angle ⁇ 1 (degree) of the claw portion with respect to the central axis of the tube is more preferably in the range of more than 50 and 65 or less, and further preferably in the range of more than 55 and 65 or less.
  • the change in the mutual position of the gripper with respect to the central axis of the tube is small, and the gripper's claw is small.
  • the change in the angle ⁇ 1 (degree) with respect to the central axis of the tube and the angle ⁇ 2 (degree) of the claw with respect to the central axis of the tube is less than 35.
  • the amount of the gripper's claw biting into the tube is 3% or more and less than 35% of the thickness of the tube from the time the tube is inserted into the hollow part to the time when a pull-out load of 50 N is applied to the tube.
  • the change in the angle ⁇ 1 (degree) of the claw part of the gripping tool with respect to the central axis of the tube body and the angle ⁇ 2 (degree) of the claw part with respect to the central axis of the tube body is smaller than 35, so that the tube of the gripping tool is maintained. Excessive bite into the body is suppressed. For example, the bite of the gripper into the tube is suppressed to less than 35% of the thickness of the tube.
  • the material of the gripping tool for the plug-in type joint of the present invention is preferably made of a metal having high mechanical strength and elasticity.
  • a metal having high mechanical strength and elasticity for example, stainless steel, phosphor bronze, beryllium steel, nickel-tin steel and the like are suitable, and these metal plates can be punched and formed.
  • the gripping tool is preferably designed so that the crushing resistance of the gripping tool is 15N to 25N.
  • the crushing resistance of the gripping tool is mainly determined by the material used for the gripping tool, the wall thickness, and the angle ⁇ between the annular part and the claw part of the gripping tool.
  • the crushing resistance of the gripper is measured as follows. Place it on a flat surface so that the tip of the claw of the gripper is on the lower side, and press a block large enough to cover the annular part of the gripper against the gripper and compress it at a speed of 5 mm / min to reduce the amount of pushing. The load when it reaches 0.5 mm is defined as the crushing resistance of the gripper.
  • FIG. 5 shows the vicinity of the contact portion between the gripper and the pipe body in the cross section of the plug-in type joint of the present invention when the joint with the pipe body 2 inserted is cut along the surface along the central axis of the pipe body 2.
  • the claw portion 122 of the gripping tool for a plug-in type joint of the present invention has a continuous and stepwise reduction in cross-sectional area toward the tip of the claw portion.
  • the angle ⁇ 1 between the surface 123a of the tip portion 122b of the nail facing the tube insertion direction and the surface of the tube is preferably 60 degrees or less, and more preferably 45 degrees or less.
  • the tip of the claw that comes into contact with the tube is preferably multifaceted with an angle of 90 degrees or more.
  • the angle ⁇ 2 between the surface 123a on the tube insertion port side of the tip of the nail and the second surface 123b of the tip of the nail is 110 degrees.
  • the seal ring 130 of the plug-in type joint of the present invention is arranged at the step portion 111b of the joint body 110, and when the pipe body is inserted, it comes into contact with the inner wall surface of the joint body 110 and the outer peripheral surface of the pipe body, and is airtight (liquid). Arranged to maintain sex.
  • the seal ring may have an O-ring having a circular cross section or another shape such as a U-shaped cross section.
  • the seal ring 130 is in contact with the claw portion of the gripping tool 120, and supports the action of the gripping tool 120 to grip the pipe body.
  • the plug-in type joint of the present invention has an angle ⁇ 1 (degree) of the claw portion of the gripping tool with respect to the central axis of the pipe body when the pipe body is inserted into the joint, and pulling out 50 N into the pipe body.
  • the relationship of the angle ⁇ 2 (degrees) of the claw portion with respect to the central axis of the tube when a load is applied is preferably in the range satisfying the equation ⁇ 2 ⁇ ⁇ 2- ⁇ 1 ⁇ 35.
  • the relationship between the angle ⁇ 1 (degrees) of the claws with respect to the central axis of the tube and the angle ⁇ 2 (degrees) of the claws with respect to the central axis of the tube when a pull-out load of 50 N is applied to the tube is as follows.
  • the range satisfies the equation of -2 ⁇ 2- ⁇ 1 ⁇ 25, and further preferably the range satisfies the equation of -2 ⁇ 2- ⁇ 1 ⁇ 10.
  • the plug-in type joint of the present invention in which the relationship between ⁇ 1 (degree) and ⁇ 2 (degree) is within the above range is the tip of the claw of the gripper when a pull-out load is applied to the pipe body due to high pressure or the like. The displacement of the pipe is small, and the force for gripping the pipe body can be stably obtained.
  • the plug-in type joint of the present invention is used by joining a tubular body having a hardness of HDD60 or more measured in accordance with JIS K7215.
  • a tube body of HDD 60 or more is joined and used, the function of the joint of the present invention can be obtained more effectively.
  • the presser ring 140 used in the embodiment shown in FIG. 1 of the plug-in type joint of the present invention is arranged so that the movement is restricted by the step portion 111d of the joint main body 110.
  • the annular portion of the grip 120 is restricted in movement between the presser ring 140 and the stepped portion 111c of the joint body 110.
  • the presser ring 140 is preferably made of a metal such as stainless steel or brass so that the joint and the pipe body are not deformed even when a high pressure or a pull-out load is applied.
  • the pipe joint of the present invention further includes a release sleeve 150 that releases the gripper from biting into the pipe body.
  • the release sleeve 150 is preferably formed of a metal such as stainless steel or brass or a resin having a high hardness so that the joint and the pipe body are not deformed even when a high pressure or a pull-out load is applied.
  • the angle ⁇ between the central axis of the tubular body and the center line of the gripper claw is measured, and "the angle ⁇ 1 (degree) of the claw with respect to the central axis of the tubular body when the tubular body is inserted into the hollow joint. ".
  • Joints are joined to both ends of the pipe body cut to a length of about 100 mm. Fix the joint joined to the pipe body to the tensile tester. The joint and the pipe body fixed to the tensile tester are held in a state where a tensile load of 50 N is applied, and epoxy resin is poured and cured so that the joint portion between at least one pipe body and the joint is filled with the resin.
  • the tensile load of the tensile tester is released and the joint and the pipe body are removed from the tensile tester.
  • the joint and the pipe body are cut along the surface along the central axis of the pipe body together with the cured epoxy resin, and the cut surface is polished for easy observation.
  • observe the cut section and measure the angle.
  • the angle ⁇ between the center axis of the tube and the center line of the gripper claw is measured, and the angle ⁇ 2 (the angle of the claw with respect to the center axis of the tube when a pull-out load of 50 N is applied to the tube is ⁇ 2 ( Degree) ”.
  • the center line of the claw of the claw portion is composed of a curve
  • the line connecting the center of the tip of the claw portion and the center of the place serving as the fulcrum on the joint body side of the gripper is defined as the center line of the claw portion.
  • the line of the claw surface 122A of the gripper claw portion 122, the line of the outer surface 2a of the tube body and the line of the inner surface 2b of the tube body are extracted.
  • the line of the outer surface 2a of the tube is extended so as to cross the claw of the gripper, and the extended line is referred to as the line 2A of the outer wall of the tube. If the inner surface of the tube is deformed due to the claws biting into the tube, the line connecting the parts where the inner surface of the tube is not deformed with a straight line is the line of the inner wall of the tube.
  • 2B see FIG.
  • the line of the inner surface 2b of the pipe body is used as it is as the line 2B of the inner wall of the pipe body.
  • the vertical distance from the line 2A on the outer wall of the tube to the line 2B on the inner wall of the tube is defined as the thickness of the tube. It is preferable to measure the thickness of the tube at several points and use the average value.
  • the biting depth of the claw portion is the distance from the line 2A of the outer wall of the tubular body to the deepest and deepest biting position of the claw portion 122 in the thickness direction of the tubular body. The amount of the claws biting into the tube is calculated from these measured values as follows.
  • Amount of claws biting into the tube (%) (depth of claws biting / thickness of tube) x 100 ⁇ Measurement of pull-out strength>
  • a hard nylon tube as the pipe body, join the joint to the pipe body, install it in a tensile tester, and pull out in accordance with the pull-out strength test conditions of JIS standard JIS B 8381-1. Measure the strength. Specifically, a nylon tube cut to a length of 100 mm is joined to both ends of a nylon tube, and the joint portion is fixed to a tensile tester.
  • the tensile tester is operated, the pipe body is pulled at a pull-out speed of 200 mm / min, and the load when the pipe body is pulled out from the joint is measured and used as the pull-out strength of the joint.
  • the measurement is performed in an atmosphere of 23 ° C. ⁇ 2 ° C.
  • a hard nylon tube is used as the pipe body, and the inside of the pipe body is pressurized to check for fluid leakage.
  • a nylon tube cut to a length of 100 mm is joined to a joint, the inside of the tube is pressurized to 1 MPa and 5 MPa with a fluid, and held for 5 minutes to check for fluid leakage.
  • Nitrogen, water and oil are used as fluids. It is OK if no leakage is confirmed in any of the fluids.
  • a hard nylon tube or polyether ether ketone (PEEK) tube is used as the pipe body, and with the joint joined to the pipe body, the pressure inside the pipe is increased to damage the joint or the pipe body. If this occurs, or if the pipe comes out of the joint, check the pressure value. Specifically, when a nylon tube cut to a length of 100 mm is joined to a joint at both ends and air is injected from one of the joints to pressurize the nylon tube, the joint or the pipe body is damaged, or the pipe body is removed from the joint.
  • PEEK polyether ether ketone
  • ⁇ Measurement of crushing resistance of grippers> Place it on a flat surface so that the tip of the claw of the gripper is on the lower side, and press a block large enough to cover the annular part of the gripper against the gripper and compress it at a speed of 5 mm / min to reduce the amount of pushing.
  • the load when it reaches 0.5 mm is defined as the crushing resistance of the gripper.
  • ⁇ Measurement of tube hardness> The hardness of the pipe body to be joined to the insertion joint of the present invention is measured according to JIS K7215.
  • the tube of the measurement sample is divided in half along the longitudinal direction, and the indenter is vertical in a stable state by covering it on a metal cylinder or a thick metal pipe with the same outer diameter as the inner diameter of the tube. Press it against the surface of the tube so that it becomes, and measure within 1 second. Measure at 10 points and use the average value as the hardness.
  • Examples 1 to 4, Comparative Example 1 A plug-in type joint with a size for an outer diameter of 4 mm was created and evaluated.
  • the gripping tool and the mutual arrangement were designed so that the angle ⁇ 2 (degrees) of the portion with respect to the central axis of the tube body was the angle shown in Table 1.
  • Table 1 shows the results of various evaluations of the pull-out strength, airtightness test, pressure resistance test, and repeated attachment / detachment test of the joints of each Example and Comparative Example.
  • a nylon tube having a hardness of HDD80 measured in accordance with JIS K7215 and an outer diameter of 4 mm was used for the evaluation tube.
  • the change in the angle of the claw portion of the gripping tool with respect to the central axis of the tube body is small when the tube body is inserted into the joint and when a pull-out load of 50 N is applied to the tube body, and the gripping tool
  • the relationship between the angle ⁇ 1 (degree) of the claw with respect to the central axis of the tube and the angle ⁇ 2 (degree) of the claw with respect to the central axis of the tube when a pull-out load of 50 N is applied to the tube is -2 ⁇ ⁇ 2- ⁇ 1 ⁇
  • the amount of satisfying 35 and the amount of the claws biting into the tube was in the range of 3% or more and less than 35% of the thickness of the tube, and the durability in the pressure resistance test was good.
  • FIG. 6 shows the results of the pressure resistance test of each Example and Comparative Example when the angle ⁇ 1 (degree) of the claw portion of the gripper with respect to the central axis of the tube body and a pull-out load of 50 N were applied to the tube body. Relationship of angle ⁇ 2 (degrees) with respect to the central axis of the tube body The figure shows the value of ⁇ 2- ⁇ 1 on the horizontal axis and the pressure resistance test value on the vertical axis.
  • the angle ⁇ 1 (degree) of the claw portion of the gripper with respect to the central axis of the tube body and the angle ⁇ 2 of the claw portion with respect to the central axis of the tube body when a pull-out load of 50 N is applied to the tube body was in the range satisfying -2 ⁇ 2- ⁇ 1 ⁇ 10, and the durability in the pressure resistance test and the repeated attachment / detachment test was particularly excellent.

Abstract

The present invention relates to a pipe fitting to which a pipe body is connected, and which can be used repeatedly without leakage and without the pipe body coming out. This pipe fitting is provided with a fitting main body having a hollow portion into which a pipe body can be inserted, a gripper inside the fitting main body for gripping the outer circumference of the pipe body, and a sealing ring for filling a gap between the hollow portion and the pipe body, wherein: the gripper is provided with an annular portion, and a plurality of claw portions which extend inward from the annular portion, obliquely in the pipe body insertion direction; if α1 (degrees) is the angle between the claw portions and the outer circumferential surface of the pipe body when the pipe body has been inserted into the hollow portion, α1 is greater than 40 and at most equal to 70; if α2 is the angle between the claw portions and the outer circumferential surface of the pipe body when a 50 N pulling-out stress is applied to the pipe body, the relational expression -2≤α2-α1<35 is satisfied; and in a state in which the pipe body has been inserted into the hollow portion, the claw portions bite into the pipe body by an amount that is at least equal to 3% and less than 35% of the thickness of the pipe body.

Description

管継手Pipe fitting
本発明は、樹脂製の管体が接続された差し込み式継手に関する。 The present invention relates to a plug-in type joint to which a resin pipe body is connected.
従来より、継手に管体を挿入するだけで継手と管体とを接続することが可能な差し込み式継手が知られている。工具を用いることなく管体の装着を行うことができるため管体の接続作業が簡便であり、工具を用いるのが不便な狭スペースの配管などにも、広く用いられている。この種の継手では、管体の挿入のしやすさと確実な装着、使用中の管体の抜けや内部流体の漏れが発生しない信頼性が必須である。 Conventionally, a plug-in type joint capable of connecting a joint and a pipe body by simply inserting the pipe body into the joint has been known. Since the pipe body can be attached without using a tool, the pipe body connection work is easy, and it is widely used for piping in a narrow space where it is inconvenient to use a tool. In this type of joint, it is essential that the pipe body is easy to insert, that it is securely attached, and that the pipe body is not pulled out during use or that internal fluid does not leak.
このような差し込み式継手は、継手本体内に内蔵された把持具によって管体が抜けないように保持する構造となっており、継手に挿入した管体に内圧がかかって管体が引き抜き方向に変位すると、把持具が食い込んで管体を係止するものである。たとえば、特開2004‐232720には、差し込み式継手において、ロックリングの初期食い付き力やチューブを強く引っ張った際の引抜強度に、ばらつきが見られるという問題に対し、配管を挿入した初期食い付き時のロックリング下面と配管の表面とがなす角度が20~40度となるようにした管継手が開示されている(特許文献1参照)。 しかし、これらの従来の差し込み式継手では、使用条件によって管体の抜けや漏れが発生することがあり、使用が制限されてきた。 Such a plug-in type joint has a structure in which the pipe body is held so as not to come off by a gripper built in the joint body, and internal pressure is applied to the pipe body inserted into the joint body so that the pipe body is pulled out. When displaced, the gripper bites in and locks the tube. For example, in Japanese Patent Application Laid-Open No. 2004-232720, in response to the problem that the initial biting force of the lock ring and the pull-out strength when the tube is strongly pulled vary in the plug-in type joint, the initial biting force with the pipe inserted is solved. A pipe joint is disclosed in which the angle between the lower surface of the lock ring and the surface of the pipe is 20 to 40 degrees (see Patent Document 1). However, with these conventional plug-in type joints, the use of these conventional plug-in type joints has been restricted because the pipe body may come off or leak depending on the usage conditions.
特開2004‐232720号公報Japanese Unexamined Patent Publication No. 2004-232720
本発明は、上記のような課題に鑑みなされたものであり、その目的は、従来使用が制限されてきた条件においても管体抜けや流体漏れが発生しにくい差し込み式管継手を提供することにある。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a plug-in type pipe joint in which pipe body omission and fluid leakage are unlikely to occur even under conditions where conventional use has been restricted. is there.
本発明者らは、上記の課題に鑑み、管体の抜けや流体漏れが発生しにくい管体が接続された管継手を鋭意検討した結果、本発明に到達した。  In view of the above problems, the present inventors have arrived at the present invention as a result of diligent studies on a pipe joint to which a pipe body that is less likely to come off or leak fluid is connected.
即ち、上記目的達成のため、本発明の継手は、中空部に管体を挿入可能な継手本体と、該継手本体内にあって該管体の外周を把持する把持具と、該中空部と該管体との隙間を埋めるシールリングとを備える継手であって、該把持具は、環状部と、該環状部から内側にかつ斜め該管体の挿入方向に延出した複数の爪部とを備えたものであり、
該中空部に該管体を挿入したときの、該爪部の該管体中心軸に対する角度をα1(度)とすると、α1が40より大きく且つ70以下であり、該管体に50Nの引抜荷重をかけたときの、該爪部の該管体中心軸に対する角度をα2(度)とすると、以下の式(1)を満たし、且つ該中空部に該管体を挿入した状態で該爪部が該管体に食い込む量は、該管体の厚みの3%以上35%未満であることを特徴とする。
-2≦α2-α1<35   (1)
That is, in order to achieve the above object, the joint of the present invention includes a joint body into which a pipe body can be inserted into a hollow portion, a gripping tool inside the joint body that grips the outer periphery of the pipe body, and the hollow portion. A joint including a seal ring that fills a gap with the tubular body, wherein the gripping tool includes an annular portion and a plurality of claw portions extending inward from the annular portion and diagonally in the insertion direction of the tubular body. It is equipped with
When the angle of the claw portion with respect to the central axis of the tube body when the tube body is inserted into the hollow portion is α1 (degree), α1 is larger than 40 and 70 or less, and 50 N is drawn into the tube body. Assuming that the angle of the claw portion with respect to the central axis of the tube body when a load is applied is α2 (degrees), the claw is satisfied with the following formula (1) and the tube body is inserted into the hollow portion. The amount of the portion biting into the tube is characterized by being 3% or more and less than 35% of the thickness of the tube.
-2 ≤ α2-α1 <35 (1)
前記爪部の前記管体中心軸に対する角度α1(度)と、前記爪部と前記管体中心軸に対する角度α2(度)は、以下の式(2)を満たし、且つ該中空部に該管体を挿入した状態で該爪部が該管体に食い込む量は、該管体の厚みの3%以上28%未満であることがより好ましい。
-2≦α2-α1≦25   (2)
また、前記爪部の前記管体中心軸に対する角度α1(度)と、前記爪部と前記管体中心軸に対する角度α2(度)は、以下の式(3)を満たし、且つ該中空部に該管体を挿入した状態で該爪部が該管体に食い込む量は、該管体の厚みの3%以上15%未満であることがさらに好ましい。
-2≦α2-α1≦10   (3)
The angle α1 (degree) of the claw portion with respect to the tube center axis and the angle α2 (degree) of the claw portion with respect to the tube body center axis satisfy the following formula (2), and the tube is formed in the hollow portion. It is more preferable that the amount of the claw portion biting into the tube body with the body inserted is 3% or more and less than 28% of the thickness of the tube body.
-2 ≤ α 2-α 1 ≤ 25 (2)
Further, the angle α1 (degree) of the claw portion with respect to the tube center axis and the angle α2 (degree) of the claw portion with respect to the tube body center axis satisfy the following formula (3), and the hollow portion has a hollow portion. It is more preferable that the amount of the claw portion biting into the tube body with the tube body inserted is 3% or more and less than 15% of the thickness of the tube body.
-2 ≤ α 2-α 1 ≤ 10 (3)
本発明の継手に接続される管体は、JIS K7215に準拠して測定した硬度が HDD60以上であることがより好ましい。 It is more preferable that the hardness of the pipe body connected to the joint of the present invention is HDD60 or more as measured in accordance with JIS K7215.
本発明の管継手の一実施形態を説明する図である。It is a figure explaining one Embodiment of the pipe fitting of this invention. 本発明の管継手用の把持具の構造の一例を説明する図であり、(A)は平面図、(B)はA-A´断面図である。It is a figure explaining an example of the structure of the gripping tool for a pipe joint of this invention, (A) is a plan view, (B) is a cross-sectional view of AA'. 把持具の形状を説明する図である。It is a figure explaining the shape of the gripper. 本発明の差し込み式管継手の把持具と管体の関係を表す図である。It is a figure which shows the relationship between the gripper of the plug-in type pipe joint of this invention, and a pipe body. 把持具と管体の接触部分の拡大イメージ図である。It is an enlarged image figure of the contact part of a gripper and a tube body. 把持具の爪部の管体への食い込み深さを説明する図である。It is a figure explaining the biting depth into the tube body of the claw part of a gripper. 本発明の差し込み式管継手において、把持具の爪部の管体中心軸に対する角度の変位量と耐圧性を表す図である。In the plug-in type pipe joint of the present invention, it is a figure which shows the displacement amount of the angle with respect to the pipe body central axis of the claw part of the gripping tool, and the pressure resistance.
図1は、本発明の管継手の一実施形態を示す部分断面側面図である。図1の実施形態を例に、本発明の差し込み式管継ぎ手の構成を説明する。 FIG. 1 is a partial cross-sectional side view showing an embodiment of a pipe joint of the present invention. The configuration of the plug-in pipe joint of the present invention will be described by taking the embodiment of FIG. 1 as an example.
 図1の実施形態で示した管体が接続された管継手1は、中空部に管体を挿入可能な継手本体110と、この継手本体内にあって管体2の外周に接触して管体を把持する把持具120と、継手本体110と管体2との隙間を埋めるシールリング130と、把持具120とシールリング130を継手本体110内に止める押えリング140とを備えている。継手本体の形状によっては、押さえリング140は無くてもよい。本発明において、矢印Iの方向を挿入方向とし、矢印Rの方向を引抜方向とする。 The pipe joint 1 to which the pipe body shown in the embodiment of FIG. 1 is connected has a joint body 110 into which the pipe body can be inserted into a hollow portion and a pipe in the joint body that contacts the outer periphery of the pipe body 2. It includes a gripping tool 120 for gripping the body, a seal ring 130 for filling the gap between the joint body 110 and the pipe body 2, and a pressing ring 140 for holding the gripping tool 120 and the seal ring 130 inside the joint body 110. Depending on the shape of the joint body, the holding ring 140 may not be provided. In the present invention, the direction of arrow I is the insertion direction, and the direction of arrow R is the pull-out direction.
 継手本体110は筒状であり、その内壁面には、管体挿入方向奥側から順に、中空部の管体挿入部分の底部111a、シールリング130を係止する段部111b、把持具120を係止する段部111c、押えリング140を係止する段部111d、が設けられている。継手本体110の材質は、ステンレスまたは黄銅などの金属であることが好ましい。 The joint body 110 has a tubular shape, and on the inner wall surface thereof, in order from the back side in the pipe body insertion direction, a bottom portion 111a of the pipe body insertion portion of the hollow portion, a step portion 111b for locking the seal ring 130, and a gripper 120 are provided. A step portion 111c for locking and a step portion 111d for locking the presser ring 140 are provided. The material of the joint body 110 is preferably a metal such as stainless steel or brass.
図2は、図1の本発明の差し込み式管継手用の把持具120の一例であり、その構造を説明する図である。図2(A)は平面図であり、図2(B)は、図2(A)のA‐A´断面図である。把持具120は、環状部121と、環状部から内側にかつ斜め管体挿入方向に延出した複数の爪部122を備える。爪部122は、爪の本体部122aと爪の先端部122bから構成され、爪の先端122bが、管体に接触して管体を把持する。図2では、爪部が3つの爪で構成される例を示しているが、爪の数は、3つ、または5つなど、3つ以上の爪で構成されてもよい。図3は、把持具120の環状部121と爪部122の角度を説明する図である。本発明の差し込み式管継手用の把持具120は、環状部121と爪部122の角度θ(度)が20から50の範囲であることが好ましく、25から40であることがより好ましく、25から35であることがさらに好ましい。 FIG. 2 is an example of the gripping tool 120 for the plug-in type pipe joint of the present invention of FIG. 1, and is a diagram for explaining the structure thereof. 2 (A) is a plan view, and FIG. 2 (B) is a cross-sectional view taken along the line AA'of FIG. 2 (A). The gripper 120 includes an annular portion 121 and a plurality of claw portions 122 extending inward from the annular portion and in the oblique tube insertion direction. The claw portion 122 is composed of a claw body portion 122a and a claw tip portion 122b, and the claw tip 122b contacts the tubular body to grip the tubular body. Although FIG. 2 shows an example in which the claw portion is composed of three claws, the number of claws may be three or more, such as three or five. FIG. 3 is a diagram illustrating an angle between the annular portion 121 and the claw portion 122 of the gripper 120. In the gripping tool 120 for a plug-in type pipe joint of the present invention, the angle θ (degree) between the annular portion 121 and the claw portion 122 is preferably in the range of 20 to 50, more preferably 25 to 40, and 25. It is more preferably from to 35.
図4は、本発明の差し込み式管継手において、管体2を継手本体に挿入した状態の把持具120と管体2の関係を表す図であり、管体2を挿入した状態の継手1を管体2の中心軸に沿う面で切断したときの断面における、把持具と管体の相互の位置関係を表している。ここで、“爪部の該管体中心軸に対する角度”とは、管体2の中心軸線Bと把持具120の爪部122の中心線Cとの間の角度であり、これを、爪部の該管体中心軸に対する角度α(度)とする。継手本体の中空部に管体を挿入したときの前記角度α(度)をα1(度)とし、管体に50Nの引抜荷重をかけたときの上記角度α(度)をα2(度)とする。“継手本体の中空部に管体を挿入したとき”の状態とは、継手に管体を挿入した後、管体内部を加圧したり管体に引抜荷重をかける前の状態を指す。 FIG. 4 is a diagram showing the relationship between the gripping tool 120 in a state where the pipe body 2 is inserted into the joint body and the pipe body 2 in the plug-in type pipe joint of the present invention, and the joint 1 in the state where the pipe body 2 is inserted is shown. It represents the mutual positional relationship between the gripper and the tubular body in the cross section when cut along the surface along the central axis of the tubular body 2. Here, the "angle of the claw with respect to the central axis of the tube" is an angle between the center axis B of the tube 2 and the center line C of the claw 122 of the gripper 120, which is referred to as the claw. The angle α (degrees) with respect to the central axis of the tube. The angle α (degrees) when the pipe body is inserted into the hollow portion of the joint body is α1 (degrees), and the angle α (degrees) when a pull-out load of 50 N is applied to the pipe body is α2 (degrees). To do. The state of "when the pipe body is inserted into the hollow portion of the joint body" refers to the state after inserting the pipe body into the joint and before pressurizing the inside of the pipe body or applying a pull-out load to the pipe body.
従来の差し込み式継手は、継手本体の中空部に管体を挿入したときの状態において、継手に管体を挿入する前の状態と比較して、把持具の爪部が管体中心軸に対して管体挿入方向に傾斜している。その後、その管体内部が加圧されると、管体に引抜方向の力が作用して管体が引抜方向に変位し、把持具の爪部先端は、管体に追従して管体の引抜方向に変位する。従来の差し込み式継手は、把持具の爪部の該管体中心軸に対する角度α(度)と爪部の該管体中心軸に対する角度α(度)が35より大きく変化して把持具の爪部が管体に食い込むように設計されている。 In the conventional plug-in type joint, when the pipe body is inserted into the hollow part of the joint body, the claw part of the gripper is relative to the pipe body central axis as compared with the state before the pipe body is inserted into the joint. It is inclined in the direction of inserting the tube. After that, when the inside of the tube is pressurized, a force in the pulling direction acts on the tube to displace the tube in the pulling direction, and the tip of the claw of the gripper follows the tube and of the tube. Displace in the pull-out direction. In the conventional plug-in type joint, the angle α 1 (degree) of the claw part of the gripping tool with respect to the tube center axis and the angle α 2 (degree) of the claw part with respect to the tube body center axis change more than 35, and the gripping tool The claws are designed to bite into the tube.
本発明の差し込み式継手は、継手本体の中空部に管体を挿入する前の状態と、継手本体の中空部に管体を挿入したときの状態とで、把持具の爪部の管体中心軸に対する角度の変化が小さく、継手本体の中空部に管体を挿入したときの、該爪部の該管体中心軸に対する角度α(度)は、40より大きく70以下の範囲である。該爪部の該管体中心軸に対する角度α(度)は、50より大きく65以下の範囲であることがより好ましく、55より大きく65以下の範囲であることがさらに好ましい。その後、その管体内部が加圧されて管体に引抜方向の力が作用したときにも、把持具の爪部は、管体の中心軸に対する相互位置の変化が小さく、把持具の爪部の該管体中心軸に対する角度α(度)と爪部の該管体中心軸に対する角度α(度)の変化は35より小さい。把持具の爪部が管体へ食い込む量は、中空部に管体を挿入したときから管体に50Nの引抜荷重をかけたときまで、管体の厚みの3%以上35%未満の状態を維持するが、把持具の爪部の該管体中心軸に対する角度α(度)と爪部の該管体中心軸に対する角度α(度)の変化は35より小さいので、把持具の管体への過度の食い込みが抑えられている。たとえば、把持具の管体への食い込みは、管体の厚みの35%未満に抑えられる。 The plug-in type joint of the present invention has a state before the pipe body is inserted into the hollow part of the joint body and a state when the pipe body is inserted into the hollow part of the joint body. The change in the angle with respect to the shaft is small, and the angle α 1 (degree) of the claw portion with respect to the central axis of the pipe body when the pipe body is inserted into the hollow portion of the joint body is in the range of more than 40 and 70 or less. The angle α 1 (degree) of the claw portion with respect to the central axis of the tube is more preferably in the range of more than 50 and 65 or less, and further preferably in the range of more than 55 and 65 or less. After that, even when the inside of the tube is pressurized and a force in the pulling direction is applied to the tube, the change in the mutual position of the gripper with respect to the central axis of the tube is small, and the gripper's claw is small. The change in the angle α 1 (degree) with respect to the central axis of the tube and the angle α 2 (degree) of the claw with respect to the central axis of the tube is less than 35. The amount of the gripper's claw biting into the tube is 3% or more and less than 35% of the thickness of the tube from the time the tube is inserted into the hollow part to the time when a pull-out load of 50 N is applied to the tube. The change in the angle α 1 (degree) of the claw part of the gripping tool with respect to the central axis of the tube body and the angle α 2 (degree) of the claw part with respect to the central axis of the tube body is smaller than 35, so that the tube of the gripping tool is maintained. Excessive bite into the body is suppressed. For example, the bite of the gripper into the tube is suppressed to less than 35% of the thickness of the tube.
本発明の差し込み式継手用の把持具の材質は、機械的強度が高く弾性を有する金属で構成することが好ましい。たとえばステンレス鋼、リン青銅、ベリリウム鋼、ニッケル‐すず鋼などが好適であり、これらの金属板を打ち抜いて成形することができる。また、把持具は、把持具の耐つぶし強度が15N~25Nとなるように設計されることが好ましい。把持具の耐つぶし強度は、主に把持具に使用する材質、肉厚、把持具の環状部と爪部の角度θ、によって決まり、耐つぶし強度が小さいと、爪部と管体外周面との間の角度αが大きくなる傾向があり、耐つぶし強度が大きすぎると管体を損傷するなどの悪影響を生じる可能性が高い。把持具の耐つぶし強度は、次のように測定する。把持具の爪部先端が下側になるように平面上に置き、把持具の環状部まで覆う大きさのブロックを把持具の上に押し当てて5mm/minの速度で圧縮し、押し込み量が0.5mmになったときの荷重を、把持具の耐つぶし強度とする。 The material of the gripping tool for the plug-in type joint of the present invention is preferably made of a metal having high mechanical strength and elasticity. For example, stainless steel, phosphor bronze, beryllium steel, nickel-tin steel and the like are suitable, and these metal plates can be punched and formed. Further, the gripping tool is preferably designed so that the crushing resistance of the gripping tool is 15N to 25N. The crushing resistance of the gripping tool is mainly determined by the material used for the gripping tool, the wall thickness, and the angle θ between the annular part and the claw part of the gripping tool. If the crushing resistance strength is small, the claw part and the outer peripheral surface of the pipe body The angle α 1 between them tends to be large, and if the crushing resistance is too large, there is a high possibility that adverse effects such as damage to the pipe body will occur. The crushing resistance of the gripper is measured as follows. Place it on a flat surface so that the tip of the claw of the gripper is on the lower side, and press a block large enough to cover the annular part of the gripper against the gripper and compress it at a speed of 5 mm / min to reduce the amount of pushing. The load when it reaches 0.5 mm is defined as the crushing resistance of the gripper.
図5は、本発明の差し込み式継手の、管体2を挿入した状態の継手を管体2の中心軸に沿う面で切断したときの断面における、把持具と管体との接触部分近傍の拡大イメージ図である。本発明の差し込み式継手用把持具の爪部122は、爪部先端に向けて連続的且つ段階的に断面積が小さくなる。爪の先端部122bの管体挿入方向に対向する面123aと、前記管体の表面との角度θ1は、60度以下であることが好ましく、45度以下であることがより好ましい。管体と接触する爪の先端部は、90度以上の角度で構成される多面であることが好ましい。たとえば、図5で示した例では、爪の先端部の管体挿入口側の面123aと爪の先端部の第2面123bとの間の角度θ2は、110度である。 FIG. 5 shows the vicinity of the contact portion between the gripper and the pipe body in the cross section of the plug-in type joint of the present invention when the joint with the pipe body 2 inserted is cut along the surface along the central axis of the pipe body 2. It is an enlarged image diagram. The claw portion 122 of the gripping tool for a plug-in type joint of the present invention has a continuous and stepwise reduction in cross-sectional area toward the tip of the claw portion. The angle θ1 between the surface 123a of the tip portion 122b of the nail facing the tube insertion direction and the surface of the tube is preferably 60 degrees or less, and more preferably 45 degrees or less. The tip of the claw that comes into contact with the tube is preferably multifaceted with an angle of 90 degrees or more. For example, in the example shown in FIG. 5, the angle θ2 between the surface 123a on the tube insertion port side of the tip of the nail and the second surface 123b of the tip of the nail is 110 degrees.
本発明の差し込み式継手のシールリング130は、継手本体110の段部111bに配置され、管体を挿入したときには継手本体110の内壁面と管体の外周面に弾接し、気(液)密性を保つよう配置される。シールリングは、断面が円形状のOリングのほか、たとえば断面U字形状など、他の形状でもよい。シールリング130は、把持具120の爪部と接しており、把持具120が管体を把持する作用をサポートしている。 The seal ring 130 of the plug-in type joint of the present invention is arranged at the step portion 111b of the joint body 110, and when the pipe body is inserted, it comes into contact with the inner wall surface of the joint body 110 and the outer peripheral surface of the pipe body, and is airtight (liquid). Arranged to maintain sex. The seal ring may have an O-ring having a circular cross section or another shape such as a U-shaped cross section. The seal ring 130 is in contact with the claw portion of the gripping tool 120, and supports the action of the gripping tool 120 to grip the pipe body.
本発明の差し込み式継手は、上述のように、継手に該管体を挿入したときの把持具の爪部の該管体中心軸に対する角度α(度)と、該管体に50Nの引抜荷重をかけたときの該爪部の該管体中心軸に対する角度α(度)の関係は、-2≦α2-α1<35 の式を満たす範囲であることが好ましい。該爪部の該管体中心軸に対する角度α(度)と、管体に50Nの引抜荷重をかけたときの該爪部の該管体中心軸に対する角度α(度)の関係は、-2≦α2-α1≦25 の式を満たす範囲であることがより好ましく、-2≦α2-α1≦10の式を満たす範囲であることがさらに好ましい。α(度)とα(度)の関係が上記範囲にある本発明の差し込み式継手は、高い圧力がかかるなどにより、管体に引抜荷重がかかったときに、把持具の爪部先端の変位が小さく、管体を把持する力が安定して得られる。 As described above, the plug-in type joint of the present invention has an angle α 1 (degree) of the claw portion of the gripping tool with respect to the central axis of the pipe body when the pipe body is inserted into the joint, and pulling out 50 N into the pipe body. The relationship of the angle α 2 (degrees) of the claw portion with respect to the central axis of the tube when a load is applied is preferably in the range satisfying the equation −2 ≦ α2-α1 <35. The relationship between the angle α 1 (degrees) of the claws with respect to the central axis of the tube and the angle α 2 (degrees) of the claws with respect to the central axis of the tube when a pull-out load of 50 N is applied to the tube is as follows. It is more preferable that the range satisfies the equation of -2≤α2-α1≤25, and further preferably the range satisfies the equation of -2≤α2-α1≤10. The plug-in type joint of the present invention in which the relationship between α 1 (degree) and α 2 (degree) is within the above range is the tip of the claw of the gripper when a pull-out load is applied to the pipe body due to high pressure or the like. The displacement of the pipe is small, and the force for gripping the pipe body can be stably obtained.
本発明の差し込み式継手には、JIS K7215に準拠して測定した硬度が HDD60以上の管体を接合して使用することが好ましい。HDD60以上の管体を接合して使用したとき、本発明の継手の機能をより効果的に得ることができる。 It is preferable that the plug-in type joint of the present invention is used by joining a tubular body having a hardness of HDD60 or more measured in accordance with JIS K7215. When a tube body of HDD 60 or more is joined and used, the function of the joint of the present invention can be obtained more effectively.
本発明の差し込み式継手の図1に示した実施形態で用いられる押えリング140は、継手本体110の段部111dで動きが制限されるように配置されている。把持具120の環状部は、押えリング140と継手本体110の段部111cとの間で動きが制限されている。押えリング140は、継手と管体に高い圧力や引抜荷重が加わっても変形することがないように、ステンレスまたは黄銅などの金属で形成されることが好ましい。 The presser ring 140 used in the embodiment shown in FIG. 1 of the plug-in type joint of the present invention is arranged so that the movement is restricted by the step portion 111d of the joint main body 110. The annular portion of the grip 120 is restricted in movement between the presser ring 140 and the stepped portion 111c of the joint body 110. The presser ring 140 is preferably made of a metal such as stainless steel or brass so that the joint and the pipe body are not deformed even when a high pressure or a pull-out load is applied.
本発明の管継手は、さらに、把持具の管体への食い込みを解除するリリーススリーブ150を備えていることが好ましい。リリーススリーブ150は、継手と管体に高い圧力や引抜荷重が加わっても変形することがないように、ステンレスまたは黄銅などの金属や、高硬度の樹脂で形成されることが好ましい。 It is preferable that the pipe joint of the present invention further includes a release sleeve 150 that releases the gripper from biting into the pipe body. The release sleeve 150 is preferably formed of a metal such as stainless steel or brass or a resin having a high hardness so that the joint and the pipe body are not deformed even when a high pressure or a pull-out load is applied.
[測定方法]
 各種測定は、以下のように行う。
<把持具爪部の管体中心軸に対する角度の測定>
 継手に長さ100mm程度にカットした管体を挿入する。管体内部に圧力をかけない状態、または管体に引き抜き荷重をかけない状態で、管体内部と継手にエポキシ樹脂を流し込み、硬化させる。エポキシ樹脂が完全に硬化したら、エポキシ樹脂ごと継手と管体を管体中心軸に沿う面で切断し、観察しやすいように切断面を研磨する。画像計測が可能なデジタルマイクロスコープを使用して、切断した断面を観察し、角度を測定する。管体中心軸と把持具爪部の中心線との間の角度αを測定し、“継手中空部に管体を挿入したときの、該爪部の該管体中心軸に対する角度α1(度)”とする。 長さ100mm程度にカットした管体の両端に継手を接合する。管体に接合された継手を引張試験機に固定する。引張試験機に固定した継手と管体に、50Nの引張荷重を加えた状態で保持し、少なくとも一方の管体と継手の接合部に樹脂が満たされるようにエポキシ樹脂を流し込み、硬化させる。エポキシ樹脂が完全に硬化したら、引張試験機の引張荷重を解除し、引張試験機から継手と管体を取り外す。硬化させたエポキシ樹脂ごと、管体中心軸に沿う面で継手と管体を切断し、観察しやすいように切断面を研磨する。画像計測が可能なデジタルマイクロスコープを使用して、切断した断面を観察し、角度を測定する。管体中心軸と把持具爪部の中心線との間の角度αを測定し、“管体に50Nの引抜荷重をかけたときの、該爪部の該管体中心軸に対する角度をα2(度)”とする。
爪部の爪の中心線が曲線で構成される場合、爪部先端の中心と把持具の継手本体側の支点となる場所の中心を結ぶ線を爪部の中心線とする。
 
<爪部が管体に食い込む量の測定>
 上記<把持具爪部の管体中心軸に対する角度の測定>で準備した、管体中心軸に沿う面で継手と管体を切断したサンプルを、画像計測が可能なデジタルマイクロスコープを使用して観察し、管体の肉厚に対する爪部の食い込み深さを測定する。その手順は以下の通りである。画像から、把持具爪部122の爪表面122Aの線、管体の外表面2aおよび管体の内表面2bの線を抽出する。画像上で、管体の外表面2aの線を、把持具の爪を横断するように延長させ、その延長した線をもって、管体の外壁の線2Aとする。また、爪部が管体に食い込むことにより管体の内表面が変形している場合には、管体の内表面が変形していない部分同士を直線でつないだ線を管体の内壁の線2Bとして採用し(図6参照)、管体の内表面が変形していないときは、管体の内表面2bの線をそのまま管体の内壁の線2Bとする。管体の外壁の線2Aから管体の内壁の線2Bまでの垂直距離を、管体の厚みとする。管体の厚みは、数ヵ所測定して平均値を採用することが好ましい。爪部の食い込み深さは、管体の外壁の線2Aから、管体の厚み方向において、爪部122のうち深く最も食い込んでいる位置までの距離とする。爪部が管体に食い込む量は、これらの測定値から次のように算出する。 爪部が管体に食い込む量(%)=(爪部の食い込み深さ/管体の厚み)×100 
<引抜強度の測定>
継手の引抜強度の測定は、管体として硬質ナイロンチューブを使用し、管体に継手を接合して引張試験機に設置し、JIS規格 JIS B 8381‐1の引抜強度試験条件に準拠して引抜強度を測定する。具体的には、長さ100mmにカットしたナイロンチューブの両端に継手に接合し、引張試験機にその継手部分を固定する。引張試験機を稼働させ、引抜速度200mm/minで管体を引張り、管体が継手から抜けた時の荷重を測定し、継手の引抜強度とする。測定は23℃±2℃の雰囲気で行う。
<気密試験>
継手の気密試験は、管体として硬質ナイロンチューブを使用し、管体内部を加圧して流体の漏れを確認する。具体的には、長さ100mmにカットしたナイロンチューブを継手に接合し、流体で管体内部を1MPaおよび5MPaまで加圧し、5分間保持して流体の漏れを確認する。流体として窒素、水、油(シリコンオイル)を用いる。いずれの流体でも漏れが確認されないものをOKとする。
<耐圧試験>
継手の耐圧試験は、管体として硬質ナイロンチューブまたはポリエーテルエーテルケトン(PEEK)チューブを使用し、管体に継手を接合した状態で、配管内の圧力を上昇させて、継手または管体に破損を生じた場合、または継手から管体が抜けた場合、その圧力値を確認する。具体的には、長さ100mmにカットしたナイロンチューブの両端に継手に接合し、片方の継手から空気を注入して加圧し、継手または管体に破損を生じた場合、または継手から管体が抜けた時の圧力を確認し、耐圧試験値とする。耐圧が15MPaを超える場合は、硬質ナイロンチューブが破損することがあるため、PEEKチューブを管体として用いて測定する。
<繰り返し着脱試験>
 耐圧試験を行った後の継手で、気密試験を繰り返し行い、流体の漏れが発生するまでの繰り返し回数を確認する。耐圧試験において、把持具またはその他の継手部品の破損などにより、管体着脱不能となったものはNGとする。
<把持具の耐つぶし強度の測定>
 把持具の爪部先端が下側になるように平面上に置き、把持具の環状部まで覆う大きさのブロックを把持具の上に押し当てて5mm/minの速度で圧縮し、押し込み量が0.5mmになったときの荷重を、把持具の耐つぶし強度とする。
<管体の硬度測定>
本発明の差し込み継手に接合する管体の硬度は、JIS K7215に準拠して測定する。測定サンプルの管体は、長手方向に沿って半割し、管体の内径と同じ外径の、金属製の円柱または厚肉の金属パイプの上に被せて安定させた状態で、圧子が垂直になるように管体表面に押し付け、1秒以内に計測する。10か所測定し、その平均値を硬度とする。
 
[Measuring method]
Various measurements are performed as follows.
<Measurement of the angle of the grip claw with respect to the central axis of the tube>
Insert a tube cut to a length of about 100 mm into the joint. Epoxy resin is poured into the inside of the pipe and the joint to cure it without applying pressure to the inside of the pipe or pulling out the load. When the epoxy resin is completely cured, the joint and the pipe body together with the epoxy resin are cut along the surface along the central axis of the pipe body, and the cut surface is polished for easy observation. Using a digital microscope capable of image measurement, observe the cut section and measure the angle. The angle α between the central axis of the tubular body and the center line of the gripper claw is measured, and "the angle α1 (degree) of the claw with respect to the central axis of the tubular body when the tubular body is inserted into the hollow joint. ". Joints are joined to both ends of the pipe body cut to a length of about 100 mm. Fix the joint joined to the pipe body to the tensile tester. The joint and the pipe body fixed to the tensile tester are held in a state where a tensile load of 50 N is applied, and epoxy resin is poured and cured so that the joint portion between at least one pipe body and the joint is filled with the resin. When the epoxy resin is completely cured, the tensile load of the tensile tester is released and the joint and the pipe body are removed from the tensile tester. The joint and the pipe body are cut along the surface along the central axis of the pipe body together with the cured epoxy resin, and the cut surface is polished for easy observation. Using a digital microscope capable of image measurement, observe the cut section and measure the angle. The angle α between the center axis of the tube and the center line of the gripper claw is measured, and the angle α2 (the angle of the claw with respect to the center axis of the tube when a pull-out load of 50 N is applied to the tube is α2 ( Degree) ”.
When the center line of the claw of the claw portion is composed of a curve, the line connecting the center of the tip of the claw portion and the center of the place serving as the fulcrum on the joint body side of the gripper is defined as the center line of the claw portion.

<Measurement of the amount of claws biting into the tube>
Using a digital microscope capable of image measurement, a sample prepared by cutting the joint and the tube along the surface along the tube center axis prepared in the above <Measurement of the angle of the gripper claw with respect to the tube center axis> Observe and measure the bite depth of the claw with respect to the wall thickness of the tube. The procedure is as follows. From the image, the line of the claw surface 122A of the gripper claw portion 122, the line of the outer surface 2a of the tube body and the line of the inner surface 2b of the tube body are extracted. On the image, the line of the outer surface 2a of the tube is extended so as to cross the claw of the gripper, and the extended line is referred to as the line 2A of the outer wall of the tube. If the inner surface of the tube is deformed due to the claws biting into the tube, the line connecting the parts where the inner surface of the tube is not deformed with a straight line is the line of the inner wall of the tube. When it is adopted as 2B (see FIG. 6) and the inner surface of the pipe body is not deformed, the line of the inner surface 2b of the pipe body is used as it is as the line 2B of the inner wall of the pipe body. The vertical distance from the line 2A on the outer wall of the tube to the line 2B on the inner wall of the tube is defined as the thickness of the tube. It is preferable to measure the thickness of the tube at several points and use the average value. The biting depth of the claw portion is the distance from the line 2A of the outer wall of the tubular body to the deepest and deepest biting position of the claw portion 122 in the thickness direction of the tubular body. The amount of the claws biting into the tube is calculated from these measured values as follows. Amount of claws biting into the tube (%) = (depth of claws biting / thickness of tube) x 100
<Measurement of pull-out strength>
To measure the pull-out strength of a joint, use a hard nylon tube as the pipe body, join the joint to the pipe body, install it in a tensile tester, and pull out in accordance with the pull-out strength test conditions of JIS standard JIS B 8381-1. Measure the strength. Specifically, a nylon tube cut to a length of 100 mm is joined to both ends of a nylon tube, and the joint portion is fixed to a tensile tester. The tensile tester is operated, the pipe body is pulled at a pull-out speed of 200 mm / min, and the load when the pipe body is pulled out from the joint is measured and used as the pull-out strength of the joint. The measurement is performed in an atmosphere of 23 ° C. ± 2 ° C.
<Airtightness test>
In the airtightness test of the joint, a hard nylon tube is used as the pipe body, and the inside of the pipe body is pressurized to check for fluid leakage. Specifically, a nylon tube cut to a length of 100 mm is joined to a joint, the inside of the tube is pressurized to 1 MPa and 5 MPa with a fluid, and held for 5 minutes to check for fluid leakage. Nitrogen, water and oil (silicon oil) are used as fluids. It is OK if no leakage is confirmed in any of the fluids.
<Pressure test>
For the pressure resistance test of the joint, a hard nylon tube or polyether ether ketone (PEEK) tube is used as the pipe body, and with the joint joined to the pipe body, the pressure inside the pipe is increased to damage the joint or the pipe body. If this occurs, or if the pipe comes out of the joint, check the pressure value. Specifically, when a nylon tube cut to a length of 100 mm is joined to a joint at both ends and air is injected from one of the joints to pressurize the nylon tube, the joint or the pipe body is damaged, or the pipe body is removed from the joint. Check the pressure when it comes off, and use it as the pressure resistance test value. If the withstand voltage exceeds 15 MPa, the hard nylon tube may be damaged, so the measurement is performed using the PEEK tube as the tube body.
<Repeated attachment / detachment test>
Repeat the airtightness test on the joint after the pressure resistance test, and check the number of repetitions until fluid leakage occurs. In the pressure resistance test, if the pipe body cannot be attached or detached due to damage to the gripping tool or other joint parts, it shall be NG.
<Measurement of crushing resistance of grippers>
Place it on a flat surface so that the tip of the claw of the gripper is on the lower side, and press a block large enough to cover the annular part of the gripper against the gripper and compress it at a speed of 5 mm / min to reduce the amount of pushing. The load when it reaches 0.5 mm is defined as the crushing resistance of the gripper.
<Measurement of tube hardness>
The hardness of the pipe body to be joined to the insertion joint of the present invention is measured according to JIS K7215. The tube of the measurement sample is divided in half along the longitudinal direction, and the indenter is vertical in a stable state by covering it on a metal cylinder or a thick metal pipe with the same outer diameter as the inner diameter of the tube. Press it against the surface of the tube so that it becomes, and measure within 1 second. Measure at 10 points and use the average value as the hardness.
実施例1~4、比較例1
外径4mm用のサイズの差し込み式継ぎ手を作成し、評価を行った。差し込み式継手の中空部に管体を挿入したときの、把持具の爪部の管体中心軸に対する角度α1(度)、該管体に50Nの引抜荷重をかけたときの、把持具の爪部の管体中心軸に対する角度α2(度)が表1に記載した角度となるように、把持具と、相互の配置を設計した。各実施例および比較例の継手の引抜強度、気密試験、耐圧試験、繰り返し着脱試験の各種評価を行った結果を表1に示す。評価用の管体には、JIS K7215に準拠して測定した硬度が HDD80で、外径が4mmのナイロンチューブを使用した。
Examples 1 to 4, Comparative Example 1
A plug-in type joint with a size for an outer diameter of 4 mm was created and evaluated. When the tube is inserted into the hollow part of the plug-in joint, the angle α1 (degree) of the claw of the gripper with respect to the center axis of the tube, and the claw of the grip when a pull-out load of 50 N is applied to the tube. The gripping tool and the mutual arrangement were designed so that the angle α2 (degrees) of the portion with respect to the central axis of the tube body was the angle shown in Table 1. Table 1 shows the results of various evaluations of the pull-out strength, airtightness test, pressure resistance test, and repeated attachment / detachment test of the joints of each Example and Comparative Example. For the evaluation tube, a nylon tube having a hardness of HDD80 measured in accordance with JIS K7215 and an outer diameter of 4 mm was used.
Figure JPOXMLDOC01-appb-T000001
 
実施例1~4は、継手に管体を挿入したときと管体に50Nの引抜荷重をかけたときの、管体の中心軸に対する把持具の爪部の角度の変化が小さく、把持具の爪部の管体中心軸に対する角度α1(度)と管体に50Nの引抜荷重をかけたときの該爪部の管体中心軸に対する角度α2(度)の関係が-2≦α2-α1<35を満たし、爪部が管体に食い込む量は、管体の厚みの3%以上35%未満の範囲にあり、耐圧試験における耐久性が良好だった。また、繰り返し着脱試験において、試験後に繰り返し使用しても十分な性能を維持していた。 図6は、各実施例および比較例の耐圧試験の結果を、把持具の爪部の管体中心軸に対する角度α1(度)と管体に50Nの引抜荷重をかけたときの、該爪部の管体中心軸に対する角度α2(度)の関係 α2-α1の値を横軸に、耐圧試験値を縦軸にとって表した図である。
とくに、実施例1および2は、把持具の爪部の管体中心軸に対する角度α1(度)と管体に50Nの引抜荷重をかけたときの、該爪部の管体中心軸に対する角度α2(度)の関係が、-2≦α2-α1≦10を満たす範囲にあり、耐圧試験および繰り返し着脱試験における耐久性が特に優れていた。
Figure JPOXMLDOC01-appb-T000001

In Examples 1 to 4, the change in the angle of the claw portion of the gripping tool with respect to the central axis of the tube body is small when the tube body is inserted into the joint and when a pull-out load of 50 N is applied to the tube body, and the gripping tool The relationship between the angle α1 (degree) of the claw with respect to the central axis of the tube and the angle α2 (degree) of the claw with respect to the central axis of the tube when a pull-out load of 50 N is applied to the tube is -2 ≤ α2-α1 < The amount of satisfying 35 and the amount of the claws biting into the tube was in the range of 3% or more and less than 35% of the thickness of the tube, and the durability in the pressure resistance test was good. Further, in the repeated attachment / detachment test, sufficient performance was maintained even after repeated use after the test. FIG. 6 shows the results of the pressure resistance test of each Example and Comparative Example when the angle α1 (degree) of the claw portion of the gripper with respect to the central axis of the tube body and a pull-out load of 50 N were applied to the tube body. Relationship of angle α2 (degrees) with respect to the central axis of the tube body The figure shows the value of α2-α1 on the horizontal axis and the pressure resistance test value on the vertical axis.
In particular, in Examples 1 and 2, the angle α1 (degree) of the claw portion of the gripper with respect to the central axis of the tube body and the angle α2 of the claw portion with respect to the central axis of the tube body when a pull-out load of 50 N is applied to the tube body. The relationship of (degrees) was in the range satisfying -2≤α2-α1≤10, and the durability in the pressure resistance test and the repeated attachment / detachment test was particularly excellent.
従来の差し込み式継手において使用が制限されてきた条件で使用する場合や、管体着脱を繰り返す場合にも、管体の抜けや流体漏れが発生しにくく、空圧や油圧用の差し込み式継手として広く利用可能である。 Even when used under conditions where the use of conventional plug-in type joints has been restricted, or when the pipe body is repeatedly attached and detached, it is difficult for the pipe body to come off or fluid leakage, and as a pneumatic or hydraulic plug-in type joint. Widely available.
1 継手、  110 継手本体、 120 把持具、 130 シールリング、 140 押えリング、 150 リリーススリーブ、 2 管体
 
1 fitting, 110 fitting body, 120 gripping tool, 130 seal ring, 140 presser ring, 150 release sleeve, 2 pipe body

Claims (4)

  1. 中空部に管体を挿入可能な継手本体と、該継手本体内にあって該管体の外周を把持する把持具と、該中空部と該管体との隙間を埋めるシールリングとを備える管継手であって、
    該把持具は、環状部と、該環状部から内側に且つ斜め該管体の挿入方向に延出した複数の爪部とを備えたものであり、
    該中空部に該管体を挿入したときの、該爪部の該管体中心軸に対する角度をα1(度)とすると、α1が40より大きく70以下であり、該管体に50Nの引抜荷重をかけたときの、該爪部の該管体中心軸に対する角度をα2(度)とすると、以下の式(1)を満たし、且つ
    該中空部に該管体を挿入した状態で該爪部が該管体に食い込む量は、該管体の厚みの3%以上35%未満であることを特徴とする管体が接続された管継手。
    -2≦α2-α1<35   (1)
     
    A pipe provided with a joint body into which a pipe body can be inserted into a hollow portion, a gripping tool inside the joint body that grips the outer periphery of the pipe body, and a seal ring that fills a gap between the hollow portion and the pipe body. It ’s a fitting,
    The gripper includes an annular portion and a plurality of claw portions extending inward from the annular portion and obliquely in the insertion direction of the tubular body.
    When the angle of the claw portion with respect to the central axis of the tubular body when the tubular body is inserted into the hollow portion is α1 (degrees), α1 is greater than 40 and 70 or less, and a withdrawal load of 50 N is applied to the tubular body. Assuming that the angle of the claw portion with respect to the central axis of the tube body is α2 (degrees), the claw portion satisfies the following formula (1) and the tube body is inserted into the hollow portion. A pipe joint to which a pipe body is connected, wherein the amount of the pipe biting into the pipe body is 3% or more and less than 35% of the thickness of the pipe body.
    -2 ≤ α2-α1 <35 (1)
  2. 請求項1において、前記爪部と前記管体中心軸に対する角度α1(度)と前記爪部と前記管体中心軸に対する角度α2(度)が以下の式(2)を満たし、且つ
    該中空部に該管体を挿入した状態で該爪部が該管体に食い込む量は、該管体の厚みの3%以上28%未満であることを特徴とする管体が接続された管継手。
    -2≦α2-α1≦25   (2)
     
    In claim 1, the angle α1 (degree) between the claw and the central axis of the tube and the angle α2 (degree) between the claw and the central axis of the tube satisfy the following formula (2), and the hollow portion. A pipe joint to which a pipe body is connected, wherein the amount of the claw portion biting into the pipe body in a state where the pipe body is inserted is 3% or more and less than 28% of the thickness of the pipe body.
    -2 ≤ α 2-α 1 ≤ 25 (2)
  3. 請求項1において、前記爪部と前記管体中心軸に対する角度α1(度)と前記爪部と前記管体中心軸に対する角度α2(度)が以下の式(3)を満たし、且つ
    該中空部に該管体を挿入した状態で該爪部が該管体に食い込む量は、該管体の厚みの3%以上15%未満であることを特徴とする管体が接続された管継手。
    -2≦α2-α1≦10  (3)
     
    In claim 1, the angle α1 (degree) between the claw and the central axis of the tube and the angle α2 (degree) between the claw and the central axis of the tube satisfy the following formula (3), and the hollow portion. A pipe joint to which a pipe body is connected, wherein the amount of the claw portion biting into the pipe body in a state where the pipe body is inserted is 3% or more and less than 15% of the thickness of the pipe body.
    -2 ≤ α 2-α 1 ≤ 10 (3)
  4. 前記差し込み式継手に接続される管体が、JIS K7215に準拠して測定した硬度が HDD60以上であることを特徴とする請求項1乃至3に記載の管体が接続された管継手。
     
     

     
     
    The pipe joint to which the pipe body connected to the plug-in type joint is connected according to claim 1 to 3, wherein the pipe body connected to the plug-in type joint has a hardness of HDD60 or more measured in accordance with JIS K7215.




PCT/JP2020/026915 2019-07-12 2020-07-09 Pipe fitting WO2021010293A1 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
JP2019129721 2019-07-12
JP2019-129721 2019-07-12
JP2019131632 2019-07-17
JP2019-131632 2019-07-17
JP2019133177 2019-07-18
JP2019-133177 2019-07-18
JP2019-169139 2019-09-18
JP2019169139A JP7410474B2 (en) 2019-07-12 2019-09-18 pipe fittings

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS622883U (en) * 1985-06-21 1987-01-09
JPH06300175A (en) * 1993-03-19 1994-10-28 Legris Sa Joint
US5695224A (en) * 1995-08-14 1997-12-09 The Rovac Corporation Pipe joint assembly
JP2004232720A (en) * 2003-01-30 2004-08-19 Nitta Moore Co Pipe joint
US20100045032A1 (en) * 2006-12-18 2010-02-25 Kim Gee Rea Tube Coupling Device
WO2014197481A2 (en) * 2013-06-06 2014-12-11 Quick Fitting, Inc. Push-to-connect joint assembly, device and method
US20150159794A1 (en) * 2013-12-11 2015-06-11 Nibco Inc. Push-to-connect fitting

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS622883U (en) * 1985-06-21 1987-01-09
JPH06300175A (en) * 1993-03-19 1994-10-28 Legris Sa Joint
US5695224A (en) * 1995-08-14 1997-12-09 The Rovac Corporation Pipe joint assembly
JP2004232720A (en) * 2003-01-30 2004-08-19 Nitta Moore Co Pipe joint
US20100045032A1 (en) * 2006-12-18 2010-02-25 Kim Gee Rea Tube Coupling Device
WO2014197481A2 (en) * 2013-06-06 2014-12-11 Quick Fitting, Inc. Push-to-connect joint assembly, device and method
US20150159794A1 (en) * 2013-12-11 2015-06-11 Nibco Inc. Push-to-connect fitting

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