WO2021008396A1 - Linkage heat-insulation mechanism for in-furnace refining apparatus - Google Patents

Linkage heat-insulation mechanism for in-furnace refining apparatus Download PDF

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Publication number
WO2021008396A1
WO2021008396A1 PCT/CN2020/100334 CN2020100334W WO2021008396A1 WO 2021008396 A1 WO2021008396 A1 WO 2021008396A1 CN 2020100334 W CN2020100334 W CN 2020100334W WO 2021008396 A1 WO2021008396 A1 WO 2021008396A1
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Prior art keywords
heat insulation
furnace
insulation curtain
refining equipment
curtain
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PCT/CN2020/100334
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French (fr)
Chinese (zh)
Inventor
诸葛敏
黎星界
蓝鸿亮
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派罗特克(广西南宁)高温材料有限公司
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Publication of WO2021008396A1 publication Critical patent/WO2021008396A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D27/00Stirring devices for molten material

Definitions

  • the invention belongs to the technical field of molten aluminum treatment equipment, in particular to a linkage heat insulation mechanism for refining equipment in a furnace.
  • furnace refining equipment When the furnace is equipped with in-furnace refining equipment, it is usually necessary to add furnace mouth and furnace door on the furnace side wall.
  • the basic working process of the furnace refining equipment is as follows: open the furnace door, the stirring mechanism of the furnace refining equipment extends through the furnace mouth into the molten aluminum in the furnace for degassing and refining; after the degassing and refining work, the stirring mechanism is retracted , Close the furnace door.
  • the stirring mechanism of the furnace refining equipment After the degassing and refining work, the stirring mechanism is retracted , Close the furnace door.
  • the high-temperature airflow contains high-temperature gas and corrosive dust. Unfavorable factors such as high temperature and corrosion caused by high-temperature air flow will cause damage to the parts of the refining equipment in the furnace and greatly shorten the service life.
  • the technical problem to be solved by the present invention is to provide a linkage heat insulation mechanism for the refining equipment in the furnace, through which the high temperature air flow is isolated from the refining equipment in the furnace, and the equipment is protected from unfavorable factors such as high temperature and corrosion. Damage, extend the service life of the equipment.
  • the invention relates to a linkage heat insulation mechanism for refining equipment in a furnace, which includes a frame.
  • the middle part of the frame is hinged with the stirring mechanism of the refining equipment in the furnace.
  • a sliding rod is installed on the top of the frame, and the heat insulation curtain is placed to slide.
  • the upper end of the heat insulation curtain is fixedly connected with the stirring mechanism, and the lower end of the heat insulation curtain is fixedly connected with the counterweight.
  • the sliding rod of the present invention is a cylindrical structure with a smooth surface, which can freely rotate relative to its center or be completely fixed on the frame.
  • the heat insulation curtain of the present invention is sewn by one or more layers of soft high temperature resistant and corrosion resistant materials.
  • the structures of the upper end and the lower end of the thermal insulation curtain of the present invention are both ring-shaped or planar.
  • the round rod is passed through the ring-shaped structure at the upper end, and the round rod is fixed on the stirring mechanism by a U-shaped bolt.
  • the counterweight is closely attached to the planar structure of the lower end, and the counterweight is fixedly connected with the lower end of the heat insulation curtain through bolts, so that it is hung on the lower end of the heat insulation curtain.
  • the length dimension of the heat insulation curtain is 1000-6000 mm, the width dimension is 500-3000 mm, and the thickness is 1-30 mm.
  • the invention cleverly utilizes the rotation movement of the stirring mechanism to switch the working position, and the relative displacement difference with the frame is formed between the furnace mouth and the refining equipment in the furnace by adding a set of linkage heat insulation mechanism that does not require additional driving
  • a barrier isolates the high-temperature airflow from the refining equipment in the furnace to protect the equipment from damage due to high temperature and corrosion and prolong the service life of the equipment.
  • Fig. 1 is a schematic diagram of the interlocking heat insulation mechanism used in the furnace refining equipment of the present invention in the standby position.
  • Fig. 2 is a schematic diagram of the linkage heat insulation mechanism used in the furnace refining equipment of the present invention in the working position.
  • Fig. 3 is a schematic diagram of the heat-insulating curtain at part A in Fig. 1 when matched with a sliding rod.
  • Fig. 4 is a schematic structural diagram of the first shape of the upper or lower end of the heat insulation curtain.
  • Fig. 5 is a schematic structural view of the second shape of the upper or lower end of the heat insulation curtain.
  • Fig. 6 is a schematic diagram showing the upper end of the thermal insulation curtain at part B in Fig. 1 and Fig. 2 being fixed with a ring structure.
  • Fig. 7 is a schematic diagram showing that the upper end of the heat insulation curtain at part B in Fig. 1 and Fig. 2 is fixed in a planar structure.
  • Fig. 8 is a schematic diagram of the lower end of the thermal insulation curtain at the position C in Fig. 1 and Fig. 2 being fixed with a ring structure.
  • Fig. 9 is a schematic diagram showing the lower end of the heat insulation curtain at the position C in Fig. 1 and Fig. 2 being fixed in a planar structure.
  • the linkage heat insulation mechanism of the present invention for refining equipment in the furnace is mainly composed of heat insulation curtain 1, frame 2, mixing mechanism 3, counterweight 4, and sliding rod 5.
  • the refining equipment in the furnace is installed on the frame 2.
  • the stirring mechanism 3 of the refining equipment in the furnace is hinged with the middle of the frame 2.
  • the stirring mechanism 3 can rotate around the hinge fulcrum 6, and a sliding rod 5 is installed on the top of the frame 2.
  • the heat insulation curtain 1 is placed on the sliding rod 5 and can slide on the sliding rod 5; the upper end of the heat insulation curtain 1 is fixedly connected with the stirring mechanism 3, and the lower end of the heat insulation curtain 1 is fixedly connected with the counterweight 4 and hung on The lower end of the thermal insulation curtain 1.
  • the stirring mechanism 3 rotates with the hinge fulcrum 6 as the center, the heat insulation curtain 1 and the counterweight 4 can be driven to rise or fall synchronously, so that the heat insulation curtain 1 acts as a barrier to the high temperature flowing out of the furnace 7 through the furnace mouth 8.
  • the air flow 9 is isolated from the furnace refining equipment on the frame 2.
  • the sliding rod 5 used in the present invention is a cylindrical structure with a smooth surface, which can freely rotate relative to its center 10 or be completely fixed on the frame 2.
  • the thermal insulation curtain 1 is woven and sewn by one or more layers of soft high-temperature-resistant and corrosion-resistant fabric.
  • the preferred material for the high-temperature and corrosion-resistant fabric is ceramic fiber. Cloth, high silica cloth, alkali-free expanded cloth, stainless steel wire mesh, etc.
  • the structures of the upper and lower ends of the thermal insulation curtain 1 are both ring-shaped (as shown in FIG. 4) or flat (as shown in FIG. 5).
  • the preferred length dimension of the thermal insulation curtain 1 is 1000-6000 mm
  • the preferred width dimension is 500-3000 mm
  • the number of layers is preferably 1 to 5
  • the thickness is preferably 1 to 30 mm.
  • the basic work flow of the furnace refining equipment is as follows: Before preparing for degassing and refining, the furnace door 17 is lifted and opened, and the stirring mechanism 3 extends from the furnace mouth 8 into the molten aluminum 18, and while stirring The molten aluminum 18 is sprayed with inert gas, chlorine or refining agent, so that the inert gas, chlorine or refining agent is evenly distributed in the molten aluminum 18, through a series of physical and chemical reactions to reduce hydrogen, alkali metals and non-metals.
  • the stirring mechanism 3 is retracted, and the furnace door 17 is lowered and closed.
  • the above-mentioned high-temperature air flow 9 seeping or flowing out from the furnace mouth 8 all flows to the refining equipment in the furnace, and the life of the refining equipment in the furnace that is in long-term contact with the high-temperature air flow 9 will be greatly shortened, and in severe cases, it will fail or be damaged in a short time.
  • the linkage heat insulation mechanism of the present invention for the refining equipment in the furnace is adopted, and its working principle is as follows:
  • the invention cleverly utilizes the relative displacement difference between the stirring mechanism 3 and the frame 2 when the position is switched, and by adding a set of linkage heat insulation mechanism that does not require additional driving, a barrier is formed between the furnace mouth 8 and the refining equipment in the furnace. Isolate the high-temperature air stream 9 from the refining equipment in the furnace to protect the equipment from damage due to high temperature and corrosion and other unfavorable factors, and extend the service life of the equipment.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Furnace Details (AREA)

Abstract

A linkage heat-insulation mechanism for an in-furnace refining apparatus. The linkage heat-insulation mechanism comprises a frame (2). A middle portion of the frame (2) is rotatably connected to a stirring mechanism (3) of the in-furnace refining apparatus. A slide rod (5) is installed on the top of the frame (2), and a heat insulation curtain (1) is disposed on the slide rod (5). An upper end of the heat insulation curtain (1) is fixedly connected to the stirring mechanism (3), and a lower end of the heat insulation curtain (1) is fixedly connected to a counterweight (4). The stirring mechanism (3), when rotating, drives the heat insulation curtain (1) and the counterweight (4) to raise or lower in a synchronous manner, such that the heat insulation curtain (1) insulates the in-furnace refining apparatus from a high-temperature airflow (9) flowing from a furnace (7) via a furnace mouth (8). The linkage heat-insulation mechanism can protect the in-furnace refining apparatus from damage caused by unfavorable factors such as high temperature and corrosion, and can prolong the service life of the apparatus.

Description

一种用于炉内精炼设备的联动隔热机构Linkage heat insulation mechanism for refining equipment in furnace 技术领域Technical field
本发明属于熔融铝液处理设备技术领域,具体是一种用于炉内精炼设备的联动隔热机构。The invention belongs to the technical field of molten aluminum treatment equipment, in particular to a linkage heat insulation mechanism for refining equipment in a furnace.
背景技术Background technique
在铝加工和铝铸造行业,为了生产高品质的铝合金产品,通常需要降低熔炉内熔融铝液中氢、碱金属及非金属夹杂含量等。目前用于实现该工艺方法的最先进、高效的设备为炉内精炼设备。In the aluminum processing and aluminum casting industries, in order to produce high-quality aluminum alloy products, it is usually necessary to reduce the content of hydrogen, alkali metals and non-metallic inclusions in the molten aluminum in the furnace. The most advanced and efficient equipment currently used to realize this process is the furnace refining equipment.
熔炉配置炉内精炼设备时,通常需要在炉侧壁增加炉口、炉门。炉内精炼设备的基本工作流程如下:开启炉门,炉内精炼设备的搅拌机构穿过炉口伸入熔炉内的熔融铝液中进行除气精炼工作;除气精炼工作结束后,搅拌机构收回,关闭炉门。实际应用中发现,在开启炉门、关闭炉门、除气精炼等工作过程中,熔炉内有高温气流经过炉口流向炉内精炼设备,高温气流含有高温气体和腐蚀性粉尘。高温气流带来的高温和腐蚀等不利因素会造成炉内精炼设备的零部件损坏,使用寿命大幅缩短。When the furnace is equipped with in-furnace refining equipment, it is usually necessary to add furnace mouth and furnace door on the furnace side wall. The basic working process of the furnace refining equipment is as follows: open the furnace door, the stirring mechanism of the furnace refining equipment extends through the furnace mouth into the molten aluminum in the furnace for degassing and refining; after the degassing and refining work, the stirring mechanism is retracted , Close the furnace door. In practical applications, it is found that during the process of opening the furnace door, closing the furnace door, and degassing refining, there is a high-temperature airflow in the furnace flowing through the furnace mouth to the furnace refining equipment, and the high-temperature airflow contains high-temperature gas and corrosive dust. Unfavorable factors such as high temperature and corrosion caused by high-temperature air flow will cause damage to the parts of the refining equipment in the furnace and greatly shorten the service life.
因此,有必要改进现有结构,增加简易、可靠的隔热机构,避免高温气流直接与炉内精炼设备接触,提高设备的使用寿命和可靠性。Therefore, it is necessary to improve the existing structure and add a simple and reliable heat insulation mechanism to avoid direct contact of high-temperature airflow with the refining equipment in the furnace, and to improve the service life and reliability of the equipment.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种用于炉内精炼设备的联动隔热机构,通过该联动隔热机构将高温气流与炉内精炼设备隔离,保护设备不会因高温和腐蚀等不利因素损坏,延长设备的使用寿命。The technical problem to be solved by the present invention is to provide a linkage heat insulation mechanism for the refining equipment in the furnace, through which the high temperature air flow is isolated from the refining equipment in the furnace, and the equipment is protected from unfavorable factors such as high temperature and corrosion. Damage, extend the service life of the equipment.
本发明以如下技术方案解决上述技术问题:The present invention solves the above technical problems with the following technical solutions:
本发明一种用于炉内精炼设备的联动隔热机构,包括机架,机架的中部与炉内精炼设备的搅拌机构形成铰接,机架的顶部安装有滑动杆,隔热帘置于滑动杆上,隔热帘的上端与搅拌机构固定连接,隔热帘的下端与配重固定连接,当搅拌机构转动时,带动隔热帘与配重同步上升或下降,使隔热帘将从熔炉内经过炉口流出的高温气流与炉内精炼设备隔离。The invention relates to a linkage heat insulation mechanism for refining equipment in a furnace, which includes a frame. The middle part of the frame is hinged with the stirring mechanism of the refining equipment in the furnace. A sliding rod is installed on the top of the frame, and the heat insulation curtain is placed to slide. On the rod, the upper end of the heat insulation curtain is fixedly connected with the stirring mechanism, and the lower end of the heat insulation curtain is fixedly connected with the counterweight. When the stirring mechanism rotates, the heat insulation curtain and the counterweight are driven to rise or fall synchronously, so that the heat insulation curtain will be removed from the furnace The high-temperature air flowing out through the furnace mouth is isolated from the refining equipment in the furnace.
本发明所述滑动杆为表面光滑的圆柱型结构,可相对其圆心自由转动或完全固定在机架上。The sliding rod of the present invention is a cylindrical structure with a smooth surface, which can freely rotate relative to its center or be completely fixed on the frame.
本发明所述隔热帘由一层或多层软质耐高温、耐腐蚀材料缝制而成。The heat insulation curtain of the present invention is sewn by one or more layers of soft high temperature resistant and corrosion resistant materials.
本发明所述隔热帘优选材料为陶瓷纤维布、高硅氧布、无碱膨体布或不锈钢丝网。The preferred material of the heat insulation curtain of the present invention is ceramic fiber cloth, high silica cloth, alkali-free expanded cloth or stainless steel wire mesh.
本发明所述隔热帘的上端与下端的结构均为环型或平面型。The structures of the upper end and the lower end of the thermal insulation curtain of the present invention are both ring-shaped or planar.
当隔热帘的上端采用环型结构时,将圆杆穿过上端的环型结构,并通过U型螺栓将圆杆固定在搅拌机构上。When the upper end of the heat insulation curtain adopts a ring-shaped structure, the round rod is passed through the ring-shaped structure at the upper end, and the round rod is fixed on the stirring mechanism by a U-shaped bolt.
当隔热帘的上端采用平面型结构时,采用压板紧贴其上端的平面结构,通过螺栓安装至搅拌机构上。When the upper end of the heat insulation curtain adopts a planar structure, a planar structure with a pressing plate close to the upper end is adopted, and it is installed on the stirring mechanism through bolts.
当隔热帘的下端采用环型结构时,将配重穿过其下端的环型结构,使其吊挂在隔热帘下端。When the lower end of the heat-insulating curtain adopts a ring structure, the counterweight is passed through the ring-shaped structure at the lower end of the heat-insulating curtain to be hung on the lower end of the heat-insulating curtain.
当隔热帘的下端采用平面型结构时,将配重紧贴其下端的平面结构,通过螺栓将配重与隔热帘的下端形成固定连接,使其吊挂在隔热帘下端。When the lower end of the heat insulation curtain adopts a planar structure, the counterweight is closely attached to the planar structure of the lower end, and the counterweight is fixedly connected with the lower end of the heat insulation curtain through bolts, so that it is hung on the lower end of the heat insulation curtain.
所述隔热帘的长度尺寸为1000~6000mm,宽度尺寸为500~3000mm,厚度为1~30mm。The length dimension of the heat insulation curtain is 1000-6000 mm, the width dimension is 500-3000 mm, and the thickness is 1-30 mm.
本发明巧妙地利用搅拌机构作旋转运动进行切换工作位置时,与机架产生的相对位移差,通过增加一套不需要附加驱动的联动隔热机构,在炉口和炉内精炼设备之间形成一道屏障,将高温气流与炉内精炼设备隔离,保护设备不会因高温和腐蚀等不利因素损坏,延长设备的使用寿命。The invention cleverly utilizes the rotation movement of the stirring mechanism to switch the working position, and the relative displacement difference with the frame is formed between the furnace mouth and the refining equipment in the furnace by adding a set of linkage heat insulation mechanism that does not require additional driving A barrier isolates the high-temperature airflow from the refining equipment in the furnace to protect the equipment from damage due to high temperature and corrosion and prolong the service life of the equipment.
附图说明Description of the drawings
图1是本发明用于炉内精炼设备的联动隔热机构在待机位置时的示意图。Fig. 1 is a schematic diagram of the interlocking heat insulation mechanism used in the furnace refining equipment of the present invention in the standby position.
图2是本发明用于炉内精炼设备的联动隔热机构在工作位置时的示意图。Fig. 2 is a schematic diagram of the linkage heat insulation mechanism used in the furnace refining equipment of the present invention in the working position.
图3是图1中A部位的隔热帘与滑动杆配合时的示意图。Fig. 3 is a schematic diagram of the heat-insulating curtain at part A in Fig. 1 when matched with a sliding rod.
图4是隔热帘上端或下端采用第一种形状的结构示意图。Fig. 4 is a schematic structural diagram of the first shape of the upper or lower end of the heat insulation curtain.
图5是隔热帘上端或下端采用第二种形状的结构示意图。Fig. 5 is a schematic structural view of the second shape of the upper or lower end of the heat insulation curtain.
图6是图1、图2中B部位的隔热帘上端以环型结构进行固定的示意图。Fig. 6 is a schematic diagram showing the upper end of the thermal insulation curtain at part B in Fig. 1 and Fig. 2 being fixed with a ring structure.
图7是图1、图2中B部位的隔热帘上端以平面型结构进行固定的示意图。Fig. 7 is a schematic diagram showing that the upper end of the heat insulation curtain at part B in Fig. 1 and Fig. 2 is fixed in a planar structure.
图8是图1、图2中C部位的隔热帘下端以环型结构进行固定的示意图。Fig. 8 is a schematic diagram of the lower end of the thermal insulation curtain at the position C in Fig. 1 and Fig. 2 being fixed with a ring structure.
图9是图1、图2中C部位的隔热帘下端以平面型结构进行固定的示意图。Fig. 9 is a schematic diagram showing the lower end of the heat insulation curtain at the position C in Fig. 1 and Fig. 2 being fixed in a planar structure.
图中标记说明:1-隔热帘,2-机架,3-搅拌机构,4-配重,5-滑动杆,6-铰支点,7-熔炉,8-炉口,9-高温气流,10-圆心,11-圆杆,12-U型螺栓,13-压板,14-螺栓,15-导流板,16-螺栓,17-炉门,18-熔融铝液,19-隔热挡板。Explanation of marks in the figure: 1- heat insulation curtain, 2- frame, 3- stirring mechanism, 4- counterweight, 5- sliding rod, 6-hinge pivot, 7- furnace, 8- furnace mouth, 9- high-temperature air flow, 10-center, 11-round rod, 12-U bolt, 13-press plate, 14-bolt, 15- deflector, 16-bolt, 17-furnace door, 18-melted aluminum, 19-heat insulation baffle .
具体实施方式Detailed ways
以下结合附图对本发明的技术方案作如下说明:The technical scheme of the present invention will be described as follows in conjunction with the drawings:
如图1、图2所示,本发明用于炉内精炼设备的联动隔热机构,主要由隔热帘1、机架2、搅拌机构3、配重4、滑动杆5组成。炉内精炼设备安装在机架2上,炉内精炼设备的搅拌机构3与机架2的中部形成铰接,搅拌机构3可绕铰支点6作旋转运动,机架2的顶部安装有滑动杆5,隔热帘1置于滑动杆5上,并可在滑动杆5上滑动;隔热帘1的上端与搅拌机构3固定连接,隔热帘1的下端与配重4固定连接,吊挂在隔热帘1的下端。当搅拌机构3以铰支点6作为中心转动时,可带动隔热帘1与配重4作同步上升或下降,使隔热帘1作为一道屏障,将从熔炉7内经过炉口8流出的高温气流9与机架2上的炉内精炼设备隔离。As shown in Figures 1 and 2, the linkage heat insulation mechanism of the present invention for refining equipment in the furnace is mainly composed of heat insulation curtain 1, frame 2, mixing mechanism 3, counterweight 4, and sliding rod 5. The refining equipment in the furnace is installed on the frame 2. The stirring mechanism 3 of the refining equipment in the furnace is hinged with the middle of the frame 2. The stirring mechanism 3 can rotate around the hinge fulcrum 6, and a sliding rod 5 is installed on the top of the frame 2. , The heat insulation curtain 1 is placed on the sliding rod 5 and can slide on the sliding rod 5; the upper end of the heat insulation curtain 1 is fixedly connected with the stirring mechanism 3, and the lower end of the heat insulation curtain 1 is fixedly connected with the counterweight 4 and hung on The lower end of the thermal insulation curtain 1. When the stirring mechanism 3 rotates with the hinge fulcrum 6 as the center, the heat insulation curtain 1 and the counterweight 4 can be driven to rise or fall synchronously, so that the heat insulation curtain 1 acts as a barrier to the high temperature flowing out of the furnace 7 through the furnace mouth 8. The air flow 9 is isolated from the furnace refining equipment on the frame 2.
在上述发明中,如图3所示,本发明采用的滑动杆5为表面光滑的圆柱型结构,可相对其圆心10自由转动或完全固定在机架2上。In the above-mentioned invention, as shown in FIG. 3, the sliding rod 5 used in the present invention is a cylindrical structure with a smooth surface, which can freely rotate relative to its center 10 or be completely fixed on the frame 2.
在上述发明中,如图4、图5所示,隔热帘1由一层或多层软质耐高温、耐腐蚀布料编织缝制而成,耐高温、耐腐蚀布料的优选材料为陶瓷纤维布、高硅氧布、无碱膨体布、不锈钢丝网等。In the above-mentioned invention, as shown in Figures 4 and 5, the thermal insulation curtain 1 is woven and sewn by one or more layers of soft high-temperature-resistant and corrosion-resistant fabric. The preferred material for the high-temperature and corrosion-resistant fabric is ceramic fiber. Cloth, high silica cloth, alkali-free expanded cloth, stainless steel wire mesh, etc.
在上述发明中,隔热帘1的上端与下端的结构均为环型(如图4所示)或平面型(如图5所示)。In the above-mentioned invention, the structures of the upper and lower ends of the thermal insulation curtain 1 are both ring-shaped (as shown in FIG. 4) or flat (as shown in FIG. 5).
在上述发明中,如图6所示,当隔热帘1的上端采用环型结构时,将圆杆11穿过隔热帘1上端的环型结构,并通过U型螺栓12将圆杆11固定在搅拌机构3上。In the above invention, as shown in FIG. 6, when the upper end of the heat insulation curtain 1 adopts a ring structure, the rod 11 is inserted through the ring structure at the upper end of the heat insulation curtain 1, and the rod 11 is connected by a U-shaped bolt 12. Fixed on the stirring mechanism 3.
在上述发明中,如图7所示,当隔热帘1的上端采用平面型结构时,采用 压板13紧贴其上端的平面结构,并通过螺栓14将隔热帘1固定在搅拌机构3上。In the above invention, as shown in FIG. 7, when the upper end of the heat insulation curtain 1 adopts a planar structure, a planar structure in which the pressing plate 13 is close to the upper end is adopted, and the heat insulation curtain 1 is fixed to the stirring mechanism 3 by bolts 14. .
在上述发明中,如图8所示,当隔热帘1的下端采用环型结构时,将配重4穿过其下端的环型结构,使其吊挂在隔热帘1下端;In the above invention, as shown in FIG. 8, when the lower end of the heat insulation curtain 1 adopts a ring structure, the counterweight 4 is passed through the ring structure at the lower end thereof to be hung on the lower end of the heat insulation curtain 1;
在上述发明中,如图9所示,当隔热帘1的下端采用平面型结构时,将配重4紧贴其下端的平面结构,通过螺栓16将配重4与隔热帘1的下端形成固定连接,使其吊挂在隔热帘1下端。In the above invention, as shown in FIG. 9, when the lower end of the heat insulation curtain 1 adopts a planar structure, the counterweight 4 is closely attached to the planar structure of its lower end, and the counterweight 4 is connected to the lower end of the heat insulation curtain 1 by bolts 16. A fixed connection is formed so that it is hung on the lower end of the heat insulation curtain 1.
在上述发明中,隔热帘1的优选长度尺寸为1000~6000mm,优选宽度尺寸为500~3000mm,优选层数为1~5层,优选厚度为1~30mm。In the above-mentioned invention, the preferred length dimension of the thermal insulation curtain 1 is 1000-6000 mm, the preferred width dimension is 500-3000 mm, the number of layers is preferably 1 to 5, and the thickness is preferably 1 to 30 mm.
如图1、图2所示,炉内精炼设备的基本工作流程如下:准备除气精炼前,炉门17提升开启,搅拌机构3从炉口8伸入熔融铝液18中,搅拌的同时向熔融铝液18内喷射惰性气体、氯气或精炼剂等,使惰性气体、氯气或精炼剂等均匀地分布在熔融铝液18中,经过一系列的物理化学反应实现降低氢、碱金属及非金属夹杂含量的目的,除气精炼结束后,收回搅拌机构3,炉门17下降关闭。As shown in Figure 1 and Figure 2, the basic work flow of the furnace refining equipment is as follows: Before preparing for degassing and refining, the furnace door 17 is lifted and opened, and the stirring mechanism 3 extends from the furnace mouth 8 into the molten aluminum 18, and while stirring The molten aluminum 18 is sprayed with inert gas, chlorine or refining agent, so that the inert gas, chlorine or refining agent is evenly distributed in the molten aluminum 18, through a series of physical and chemical reactions to reduce hydrogen, alkali metals and non-metals. For the purpose of inclusion content, after degassing and refining, the stirring mechanism 3 is retracted, and the furnace door 17 is lowered and closed.
实际应用中发现,当设备处于待机位置或工作位置时,即便有炉门17或隔热挡板19盖住炉口,仍有少量高温气流9从炉口8渗出;当处于炉门17开启、搅拌机构3到达工作位置、搅拌机构3返回待机位置、炉门17关闭等工作过程中,炉门17处于完全开启或部分开启状态,在这5~10分钟内,有大量高温气流9会从炉口8流出。上述从炉口8渗出或流出的高温气流9均流向炉内精炼设备,与高温气流9长期接触的炉内精炼设备寿命会大幅缩短,严重时会短时间内失效或损坏。In practical applications, it is found that when the equipment is in the standby position or working position, even if the furnace door 17 or the heat insulation baffle 19 covers the furnace mouth, a small amount of high-temperature air flow 9 seeps from the furnace mouth 8; when the furnace door 17 is opened , The stirring mechanism 3 reaches the working position, the stirring mechanism 3 returns to the standby position, and the furnace door 17 is closed. The furnace door 17 is in a fully or partially opened state. During these 5 to 10 minutes, a large amount of high temperature air flow 9 will be removed from The furnace port 8 flows out. The above-mentioned high-temperature air flow 9 seeping or flowing out from the furnace mouth 8 all flows to the refining equipment in the furnace, and the life of the refining equipment in the furnace that is in long-term contact with the high-temperature air flow 9 will be greatly shortened, and in severe cases, it will fail or be damaged in a short time.
因此,为了保护炉内精炼设备,采用本发明用于炉内精炼设备的联动隔热机构,其工作原理如下:Therefore, in order to protect the refining equipment in the furnace, the linkage heat insulation mechanism of the present invention for the refining equipment in the furnace is adopted, and its working principle is as follows:
由于本发明的搅拌机构3和配重4拉伸隔热帘1的两端,滑动杆5支撑隔热帘1的中部,因此本发明的隔热帘1可形成一个“L”形结构的平整面。Since the stirring mechanism 3 and the counterweight 4 of the present invention stretch both ends of the thermal insulation curtain 1, and the sliding rod 5 supports the middle of the thermal insulation curtain 1, the thermal insulation curtain 1 of the present invention can form an "L"-shaped structure. surface.
如图2所示,当炉内精炼设备由待机位置切换至工作位置时,即搅拌机构3以铰支点6作为中心顺时针转动时,隔热帘1“L”形结构的上半段长度变大,同时隔热帘1“L”形结构的下半段长度变小,即配重4的位置随着搅拌机构3顺时针转动而同步提升,同时也为搅拌机构3伸入熔炉7内留出空间。由于隔热帘1和导流板15形成一道屏障,能将大部分高温气流9与炉内精炼设备隔离。As shown in Figure 2, when the furnace refining equipment is switched from the standby position to the working position, that is, when the stirring mechanism 3 rotates clockwise with the hinge fulcrum 6 as the center, the length of the upper half of the "L"-shaped structure of the heat insulation curtain 1 changes At the same time, the length of the lower half of the “L”-shaped structure of the heat insulation curtain 1 becomes smaller, that is, the position of the counterweight 4 is synchronized with the clockwise rotation of the stirring mechanism 3, and it also allows the stirring mechanism 3 to extend into the furnace 7. Out of space. Since the heat insulation curtain 1 and the deflector 15 form a barrier, most of the high-temperature airflow 9 can be isolated from the refining equipment in the furnace.
如图1所示,当炉内精炼设备的工作位置切换至待机位置时,即搅拌机构3以铰支点6作为中心逆时针转动时,隔热帘1“L”形结构的上半段长度变小,同时隔热帘1“L”形结构的下半段长度变大,即配重4的位置随着搅拌机构3逆时针转动而同步下降,同时也在炉口8和炉内精炼设备之间形成一道完整屏障,防止隔离高温气流9流入炉内精炼设备。As shown in Figure 1, when the working position of the furnace refining equipment is switched to the standby position, that is, when the stirring mechanism 3 rotates counterclockwise with the hinge fulcrum 6 as the center, the length of the upper half of the "L" shaped structure of the heat insulation curtain 1 changes At the same time, the length of the lower half of the "L"-shaped structure of the heat insulation curtain 1 becomes larger, that is, the position of the counterweight 4 decreases synchronously with the counterclockwise rotation of the stirring mechanism 3, and it is also between the furnace mouth 8 and the furnace refining equipment A complete barrier is formed between them to prevent the isolation of high-temperature air flow 9 from flowing into the refining equipment in the furnace.
本发明巧妙地利用搅拌机构3切换位置时与机架2产生的相对位移差,通过增加一套不需要附加驱动的联动隔热机构,在炉口8和炉内精炼设备之间形成一道屏障,将高温气流9与炉内精炼设备隔离,保护设备不会因高温和腐蚀等不利因素损坏,延长设备的使用寿命。The invention cleverly utilizes the relative displacement difference between the stirring mechanism 3 and the frame 2 when the position is switched, and by adding a set of linkage heat insulation mechanism that does not require additional driving, a barrier is formed between the furnace mouth 8 and the refining equipment in the furnace. Isolate the high-temperature air stream 9 from the refining equipment in the furnace to protect the equipment from damage due to high temperature and corrosion and other unfavorable factors, and extend the service life of the equipment.

Claims (8)

  1. 一种用于炉内精炼设备的联动隔热机构,包括机架,机架的中部与炉内精炼设备的搅拌机构形成铰接,其特征在于,机架的顶部安装有滑动杆,隔热帘置于滑动杆上,隔热帘的上端与搅拌机构固定连接,隔热帘的下端与配重固定连接,当搅拌机构转动时,带动隔热帘与配重同步上升或下降,使隔热帘将从熔炉内经过炉口流出的高温气流与炉内精炼设备隔离。A linkage heat insulation mechanism for refining equipment in a furnace, comprising a frame, the middle of the frame is hinged with the stirring mechanism of the refining equipment in the furnace, and is characterized in that a sliding rod is installed on the top of the frame, and the heat insulation curtain is arranged On the sliding rod, the upper end of the heat insulation curtain is fixedly connected with the stirring mechanism, and the lower end of the heat insulation curtain is fixedly connected with the counterweight. When the stirring mechanism rotates, the heat insulation curtain and the counterweight are driven to rise or fall synchronously, so that the heat insulation curtain will The high-temperature air flowing from the furnace through the furnace mouth is isolated from the refining equipment in the furnace.
  2. 根据权利要求1所述用于炉内精炼设备的联动隔热机构,其特征在于,所述滑动杆为表面光滑的圆柱型结构,可相对其圆心自由转动或完全固定在机架上。The linkage heat insulation mechanism for refining equipment in the furnace according to claim 1, wherein the sliding rod is a cylindrical structure with a smooth surface, and can be freely rotated relative to its center or completely fixed on the frame.
  3. 根据权利要求1或2所述用于炉内精炼设备的联动隔热机构,其特征在于,所述隔热帘由一层或多层软质耐高温、耐腐蚀材料缝制而成。The linkage heat insulation mechanism for refining equipment in the furnace according to claim 1 or 2, wherein the heat insulation curtain is sewn by one or more layers of soft high temperature resistant and corrosion resistant materials.
  4. 根据权利要求3所述用于炉内精炼设备的联动隔热机构,其特征在于,所述隔热帘材料为陶瓷纤维布、高硅氧布、无碱膨体布或不锈钢丝网。The linkage heat insulation mechanism for furnace refining equipment according to claim 3, wherein the heat insulation curtain material is ceramic fiber cloth, high silica cloth, alkali-free expanded cloth or stainless steel wire mesh.
  5. 根据权利要求1或2所述用于炉内精炼设备的联动隔热机构,其特征在于,所述隔热帘的上端与下端的结构均为环型或平面型。The linkage heat insulation mechanism for furnace refining equipment according to claim 1 or 2, characterized in that the upper and lower ends of the heat insulation curtain are both ring-shaped or flat-shaped.
  6. 根据权利要求5所述用于炉内精炼设备的联动隔热机构,其特征在于,当隔热帘的上端采用环型结构时,将圆杆穿过上端的环型结构,并通过U型螺栓将圆杆固定在搅拌机构上;当隔热帘的上端采用平面型结构时,采用压板紧贴其上端的平面结构,通过螺栓安装至搅拌机构上。The linkage heat insulation mechanism for furnace refining equipment according to claim 5, characterized in that, when the upper end of the heat insulation curtain adopts a ring structure, the round rod is passed through the ring structure at the upper end and passed through the U-shaped bolt Fix the round rod on the mixing mechanism; when the upper end of the heat insulation curtain adopts a flat structure, the flat structure with the pressure plate close to the upper end is adopted, and it is installed on the mixing mechanism through bolts.
  7. 根据权利要求5所述用于炉内精炼设备的联动隔热机构,其特征在于,当隔热帘的下端采用平面型结构时,将配重紧贴其下端的平面结构,通过螺栓 将配重与隔热帘的下端形成固定连接,使其吊挂在隔热帘下端。The linkage heat insulation mechanism for furnace refining equipment according to claim 5, characterized in that, when the lower end of the heat insulation curtain adopts a planar structure, the counterweight is closely attached to the planar structure of the lower end, and the counterweight A fixed connection is formed with the lower end of the heat insulation curtain so that it is hung on the lower end of the heat insulation curtain.
  8. 根据权利要求1所述用于炉内精炼设备的联动隔热机构,其特征在于,所述隔热帘的长度尺寸为1000~6000mm,宽度尺寸为500~3000mm,厚度为1~30mm。The linked heat insulation mechanism for furnace refining equipment according to claim 1, wherein the length of the heat insulation curtain is 1000-6000 mm, the width dimension is 500-3000 mm, and the thickness is 1-30 mm.
PCT/CN2020/100334 2019-07-18 2020-07-06 Linkage heat-insulation mechanism for in-furnace refining apparatus WO2021008396A1 (en)

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CN110453099B (en) * 2019-07-18 2021-05-18 派罗特克(广西南宁)高温材料有限公司 Linkage heat insulation mechanism for refining equipment in furnace

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