WO2021005020A1 - Method for flotation of a silicate-containing iron ore with an amidoamine collector - Google Patents
Method for flotation of a silicate-containing iron ore with an amidoamine collector Download PDFInfo
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- WO2021005020A1 WO2021005020A1 PCT/EP2020/069040 EP2020069040W WO2021005020A1 WO 2021005020 A1 WO2021005020 A1 WO 2021005020A1 EP 2020069040 W EP2020069040 W EP 2020069040W WO 2021005020 A1 WO2021005020 A1 WO 2021005020A1
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- WO
- WIPO (PCT)
- Prior art keywords
- formula
- compound
- linear
- flotation
- ore
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 70
- 238000005188 flotation Methods 0.000 title claims abstract description 68
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 title claims abstract description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title description 28
- 229910052742 iron Inorganic materials 0.000 title description 13
- 150000001875 compounds Chemical class 0.000 claims abstract description 103
- 230000009021 linear effect Effects 0.000 claims abstract description 48
- 239000000203 mixture Substances 0.000 claims abstract description 45
- 229910001608 iron mineral Inorganic materials 0.000 claims abstract description 44
- 150000003839 salts Chemical class 0.000 claims abstract description 43
- 150000001450 anions Chemical class 0.000 claims abstract description 39
- 239000012141 concentrate Substances 0.000 claims abstract description 29
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 25
- 125000003342 alkenyl group Chemical group 0.000 claims abstract description 24
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 23
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 20
- 239000000194 fatty acid Substances 0.000 claims abstract description 20
- 229930195729 fatty acid Natural products 0.000 claims abstract description 20
- IUNMPGNGSSIWFP-UHFFFAOYSA-N dimethylaminopropylamine Chemical compound CN(C)CCCN IUNMPGNGSSIWFP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 230000002441 reversible effect Effects 0.000 claims abstract description 9
- 235000013350 formula milk Nutrition 0.000 claims description 109
- 235000008504 concentrate Nutrition 0.000 claims description 28
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 230000000881 depressing effect Effects 0.000 claims description 10
- 150000007942 carboxylates Chemical class 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 229920002261 Corn starch Polymers 0.000 claims description 8
- 239000008120 corn starch Substances 0.000 claims description 8
- 229910019142 PO4 Inorganic materials 0.000 claims description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 7
- 239000010452 phosphate Substances 0.000 claims description 7
- -1 (8Z)-heptadec-8-enyl Chemical group 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 4
- 229910002651 NO3 Inorganic materials 0.000 claims description 4
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-M dihydrogenphosphate Chemical compound OP(O)([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-M 0.000 claims description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 4
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 3
- 239000004606 Fillers/Extenders Substances 0.000 claims description 3
- 229940104869 fluorosilicate Drugs 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 3
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 2
- 229940091249 fluoride supplement Drugs 0.000 claims 1
- 229920002472 Starch Polymers 0.000 description 19
- 239000008107 starch Substances 0.000 description 19
- 235000019698 starch Nutrition 0.000 description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000002253 acid Substances 0.000 description 12
- 150000001412 amines Chemical class 0.000 description 10
- 239000003921 oil Substances 0.000 description 10
- 235000019198 oils Nutrition 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 9
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- 229920000881 Modified starch Polymers 0.000 description 8
- 125000004429 atom Chemical group 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 229910052595 hematite Inorganic materials 0.000 description 7
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 239000007795 chemical reaction product Substances 0.000 description 6
- 239000011019 hematite Substances 0.000 description 6
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 6
- 235000021317 phosphate Nutrition 0.000 description 6
- 239000004368 Modified starch Substances 0.000 description 5
- 230000002378 acidificating effect Effects 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 150000001408 amides Chemical class 0.000 description 5
- 238000009833 condensation Methods 0.000 description 5
- 230000005494 condensation Effects 0.000 description 5
- 235000013980 iron oxide Nutrition 0.000 description 5
- 235000019426 modified starch Nutrition 0.000 description 5
- 230000007935 neutral effect Effects 0.000 description 5
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- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 4
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 4
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 4
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 4
- 239000005642 Oleic acid Substances 0.000 description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 4
- 125000002091 cationic group Chemical group 0.000 description 4
- 239000007859 condensation product Substances 0.000 description 4
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 4
- 235000021314 Palmitic acid Nutrition 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-L Phosphate ion(2-) Chemical compound OP([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-L 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 159000000021 acetate salts Chemical class 0.000 description 3
- 229960000583 acetic acid Drugs 0.000 description 3
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 3
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
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- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 229960004232 linoleic acid Drugs 0.000 description 3
- 235000020778 linoleic acid Nutrition 0.000 description 3
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 3
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- UCWYGNTYSWIDSW-QXMHVHEDSA-N (z)-n-[3-(dimethylamino)propyl]octadec-9-enamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)NCCCN(C)C UCWYGNTYSWIDSW-QXMHVHEDSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
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- 125000005233 alkylalcohol group Chemical group 0.000 description 2
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- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
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- 235000009566 rice Nutrition 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229940116411 terpineol Drugs 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- RIUWBIIVUYSTCN-UHFFFAOYSA-N trilithium borate Chemical compound [Li+].[Li+].[Li+].[O-]B([O-])[O-] RIUWBIIVUYSTCN-UHFFFAOYSA-N 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
- 238000009681 x-ray fluorescence measurement Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/008—Organic compounds containing oxygen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/01—Organic compounds containing nitrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2201/00—Specified effects produced by the flotation agents
- B03D2201/02—Collectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2203/00—Specified materials treated by the flotation agents; Specified applications
- B03D2203/02—Ores
- B03D2203/04—Non-sulfide ores
Definitions
- the present invention relates to a method for manufacturing a concentrate enriched in iron min eral content from an ore, which contains an iron mineral and silicate, by a reverse flotation using an amidoamine derivative.
- a further embodiment is a use of the amidoamine derivative as a flo tation collector.
- a typical iron ore beneficiaation process requires a flotation stage to remove silica (S1O2) from the valuable iron mineral, e.g. oxides like hematite or magnetite, and thus to obtain a high-grade iron mineral concentrate.
- a high-grade iron mineral concentrate allows to make high quality steel.
- Removal of S1O2 from different ores by froth flotation in combination with hydrophobic amines is a well-known process.
- Negatively charged silicate particles can be hydrophobized us ing suitable amines. Injection of air in a flotation cell leads to formation of hydrophobic gas bub bles, which can transport the hydrophobized silicate particles to the top of the flotation cell.
- the formed froth which can be stabilized by a suitable chemical acting as a froth regulator, contains the hydrophobized silicate particles. Finally, the froth will be removed from the top and the en riched mineral is left at the bottom of the flotation cell.
- US 2014-048454 relates to fatty amidoamine collectors for the beneficiation by flotation of aque ous suspensions of ores, the use of said fatty amidoamine collectors in flotation processes for the beneficiation of ores, more particularly in reverse flotation processes for the beneficiation of silicates containing-ore.
- the following amidoamine collectors are employed for an inverse flotation of calcium carbonate at a neutral pH: rapseed oil, N-(3-(dimethylaminopro- pyl)amide (CAS-No. 85408-42-0); tall oil, N-(3-(dimethylaminopropyl)amide (CAS-No. 68650-79- 3) and fish oil, N-(3-(dimethylaminopropyl)amide (CAS-No. 97552-95-9).
- US 2014-048453 relates relates to fatty alkoxylated polyamine collectors for the beneficiation by flotation of aqueous suspensions of ores, the use of said fatty alkoxylated polyamine collectors in flotation processes for the beneficiation of ores, more particularly in reverse flotation pro Devics for the beneficiation of silicates containing-ores.
- the following amidoam ine collector is employed for an inverse flotation of calcium carbonate at a neutral pH: rapseed oil, N-(3-(dimethylaminopropyl)amide (CAS-No. 85408-42-0).
- US 2014-144290 relates to collector compositions and methods for making and using them.
- the collector can include one or more etheramines and one or more amidoamines.
- a liquid suspen sion or slurry comprising one or more particulates can be contacted with the collector to pro Jerusalem a treated mixture.
- a product can be recovered from the treated mixture that includes a pu rified liquid having a reduced concentration of the particulates relative to the treated mixture, a purified particulate product having a reduced concentration of liquid relative to the treated mix ture, or both.
- the inverse flotation of an iron ore at a pH of 10.5 with removal of S1O2 via the froth is shown inter alia with tall oil fatty acid 1 ,3-diamine pentane amide or tall oil fatty acid diethylenetriamine amide.
- US 2015-0096925 relates to collector compositions and methods for making and using same to purify one or more crude materials.
- the collector composition can include one or more ami- doamines having the formula as depicted below
- a weight ratio of the amidoamine to the amine can be about 99:1 to about 1 :99.
- a coconut fatty acid diethylenetri amine amidoamine neutralized with glacial acetic acid is used in an inverse flotation of a phos phate ore for removal of silica at a neutral pH.
- a coconut fatty oil diethylenetri amine amidoamine neutralized with glacial acetic acid is used in an inverse flotation of a phos phate ore for removal of silica at a neutral pH.
- a tall oil fatty acid diethylenetri amine neutralized with glacial acetic acid is used for an inverse flotation of a phosphate ore for removal of silica at a neutral pH.
- Other amidoamines similarly employed are lauric acid diethy lenetriamine amidoamine and a rosin acid tetraethylenepentamine amidoamine.
- Some example provide also a combination of an amidoamine with an amine such as an etheramine composed of 95 wt.% of 3-(8-methylnonoxy)propan-1-amine and 3 wt.% of 8-methylnonan-1-ol, such as cocoamine or such as dodecylamine.
- a mine as an ore processing site will set a maximum level of residual S1O2 content that is allowed to remain in the concentrate at the end of the flotation process. This may for instance be 2.5 % by weight, especially 2.0% by weight.
- the target is generally to at least achieve this maximum silica level without significantly losing any of the iron mineral content. A better recovery in combination with a comparable or a better selectivity reduces iron mineral losses in the tailings and leads to economic benefits.
- the object is achieved, according to the invention, by a method for manufacturing a concentrate enriched in iron mineral content from an ore, which contains an iron mineral and silicate, by a reverse flotation, which method comprises the step of
- R 1 is a linear C 17 alkenyl, a linear C 17 alkyl or a linear C 15 alkyl, or a salt of a protonated compound of formula I and an anion,
- the method for manufacturing a concentrate enriched in iron mineral content from an ore, which contains an iron mineral and silicate comprises the steps of
- R 1 is a linear C 17 alkenyl, a linear C 17 alkyl or a linear C 15 alkyl, or a salt of a protonated compound of formula I and an anion,
- the ore which contains an iron mineral and silicate (S1O 2 ), is for example from a magmatic de posit or from a sedimentary deposit.
- the step (a) of providing an ore comprises for example also a crushing or a grinding respectively milling of the ore.
- the step of providing the ore comprises for example also a crushing of the ore and a grinding respectively milling of the ore.
- the step of providing the ore comprises for example a crushing of the ore, particularly a crushing of the ore and a wet grinding of the ore.
- the step (a) of providing of the ore results in ore particles, which have a particle size allowing 60% to 100% by weight of the particles based on the overall weight of the particles to pass a 100 pm steel mesh sieve as measured by standard dry sieving.
- the ore contains for example 20% to 80% by weight of silicate based on the weight of the ore, particularly 25% to 75% by weight, very particularly 30% to 55% by weight and especially 30% to 40% by weight.
- the iron mineral consists out of 90% to 100% by weight of iron oxide based on all iron mineral in the ore.
- the iron mineral consists out of at least 97% to 100% by weight of iron oxide, particularly preferably out of 99% to 100%.
- Typical iron oxides are hematite (Fe2C>3 with 69.9% by weight of iron content), magnetite (FesCU with 72.4% by weight of iron content) or a mixture of both.
- the weight of iron content is similar to a weight content of Fe atoms.
- a typical ore comprises between 40% to 70% by weight of hematite and 30% to 50% by weight of silica, particularly 45% to 65% by weight of hematite and 30% to 45% by weight of silica.
- an ore which comprises iron mineral, wherein more than 50% by weight of the comprised iron mineral is an iron oxide, which is hematite. Very preferred, more than 70% to 100% is an iron oxide, which is hematite.
- the compound of formula I acts in the method as a collector for froth flotation.
- the anion is the deprotonated form of an acid A(-H)p, wherein -H represents an acidic proton and p the number of acidic protons of the acid A(-H)p.
- -H represents an acidic proton
- p the number of acidic protons of the acid A(-H)p.
- some acidic protons of the acid A(-H)p might not be deprotonated in a salt with a compound of formula I.
- a salt of a protonated compound of formula I and the anion is also expressed by formula l-t1-1 +
- A represents the anion
- y is an integer, which is at least 1
- y represents the negative charge of the anion y is not higher than p, which is the number of acidic protons of the acid A(-H)p.
- the anion is for example C1-C18 carboxylate, fluoride, chloride, bromide, iodide, sulfonate, hy- drogensulfate, sulfate, dihydrogenphosphate, hydrogenphosphate, phosphate, nitrate, hydrofluorosilicate or fluorosilicate.
- C1-C18 carboxylate is for example an aliphatic or olefinic car- boxylate, preferably an aliphatic C1-C13 carboxylate, very preferably an aliphatic C1-C6 carbox ylate and especially formate, acetate or proprionate.
- C1-C18 carboxylate fluoride, chloride, sulfonate, hydrogensulfate, sulfate, dihydrogenphosphate, hydrogenphosphate, phos phate or nitrate.
- Very preferred is aliphatic or olefinic C1-C18 carboxylate, particularly preferred is formate, acetate or proprionate.
- a condensation product of N’,N’-dimethylpropane-1 , 3-diamine with rapeseed-oil is known under CAS-No. 85408-42-0.
- a condensation product of N’,N’-dimethylpropane-1 , 3-diamine with tall oil is known under CAS-No. 68650-79-3.
- a condensation product of N’,N’-dimethylpropane-1 ,3-dia- mine with fish oil is known under CAS-No. 97552-95-9.
- a condensation product of N’,N’-dime- thylpropane-1 , 3-diamine (alternative name: 3-(dimethylamino)propylamine) with soy oil is known under CAS-No.
- Soy oil possesses distribution ranges of individual fatty acids, which is described in one literature for example as containing as major components around 8 to 14 mol% palmitic acid, around 1 to 6 mol% stearic acid, around 17 to 30 mol% oleic acid, around 48 to 59 mol% linoleic acid and around 4 to 1 1 mol% linolenic acid - all based on the overall molar amount of fatty ac ids, which is 100 mol%.
- soy oil fatty acids For example, a specific distribution of major components of soy oil fatty acids is described in the mentioned literature as around 10 mol% palmitic acid, around 5 mol% stearic acid, around 21 mol% oleic acid, around 53 mol% linoleic acid and around 8 mol% lino lenic acid - based on the overall molar amount of fatty acids, which is 100 mol%.
- the meaning of around in the two previous sentences refers also to the slight differences if one considers wt.% versus mol%.
- the molecular weight of the major components is not the same but also not too much different, hence in a first approximation, wt.% can be taken as mol% and vice versa.
- Soy oil fatty acids can be distilled, which might lead to changes versus the fatty acid distribution before distillation.
- the amidoamine obtained from a condensation of N’,N’-dimethylpropane-1 ,3- diamine with palmitic acid is known under CAS-No. 39669-97-1 , a choride salt of the protonated amidoamine under CAS-No. 151190-60-2, a palmitate salt of the protonated amidoamine under CAS-No. 220820-88-2, an acetate salt of the protonated amidoamine under CAS-No. 83763-68- 2.
- amidoamine product obtained from a condensation of N’,N’-dimethylpropane-1 , 3-diamine with stearic acid is known under CAS-No. 7651-02-7, a chloride salt of the protonated amidoam ine under CAS-No. 83607-13-0, a stearate acid salt of the protonated amidoamine under CAS- No. 127358-77-4, an acetate salt of the protonated amidoamine under CAS-No. 13282-70-7.
- amidoamine product obtained from a condensation of N’,N’-dimethylpropane-1 , 3-diamine with oleic acid is known under CAS-No. 109-28-4, a bromide salt of the protonated amidoamine under CAS-No. 76959-11-0, an oleate salt of the protonated amidoamine under CAS-No.
- R 1 is linear C17 alkenyl, which is (8Z, 11Z)-heptadec-8,1 1- dienyl, is depicted below
- R 1 is linear C17 alkenyl, which is (8Z, 1 1Z, 14Z)-heptadec- 8,1 1 ,14-trienyl, is depicted below
- a compound of formula I, wherein R 1 is linear C15 alkyl, is depicted below and a chemical name is N-[3-(dimethylamino)propyl]hexadecanamide.
- linear C17 alkenyl is (8Z)-heptadec-8-enyl, (8Z,11Z)-heptadec- 8,11 -dienyl or (8Z, 11 Z, 14Z)-heptadec-8, 11 , 14-trienyl.
- Preferred is a method, wherein at step c) a mixture comprising different compounds of formula I or salts of the protonated different compounds of formula I and anions is added.
- the amount of (i) is based on all compounds of formula I and salts of the protonated compounds of formula I, which is 100 mol%. Very preferred is an amount of 60 mol% to 100 mol%, particularly preferred is an amount of 70 mol% to 100 mol% and especially preferred is an amount of 72 mol% to 95 mol%.
- the mixture is the reaction product obtained at example A-1.
- step c) adding a compound of formula I or adding a salt of the protonated compound of for mula I are two options.
- the addition of a com pound of formula I without an anion is more attractive for reducing the overall added amount of chemicals.
- a desired pH value of the inverse flotation is between 8 and 12, very particularly between 9 and 12 and especially between 9 and 11.
- Preferred is a method, wherein at step c) a compound of formula I is added.
- the compound of formula I is added preferably in an amount of 10 g to 500 g per ton of the ore.
- the calculation is performed on basis of dry ore.
- the amount is very preferably from 30 g to 300 g per ton of the ore, particularly preferably from 40 g to 280 g per ton of the ore, especially from 70 g to 270 g per ton of the ore and very especially from 170 g to 260 g per ton of the ore.
- Preferred is a method, wherein the compound of formula I is added in an amount between 10 g to 500 g per ton of the ore.
- Preferred is a method, wherein the compound of formula I is added in an amount between 30 g to 300 g per ton of the ore.
- the pH value at the steps (c) and (d) of the method is preferably adjusted with a pH regulator to a specific pH value, typically to a pH value between 8 and 12, particularly between 9 and 11.
- a pH regulator is typically a strong base, for example sodium hydroxide, potassium hydroxide, so dium carbonate or potassium carbonate.
- the pH value of the aqueous pulp is be tween 8 and 12, particularly between 9 and 11.
- step (c) i.e. adding the compound of formula to the aqueous pulp, takes place at a pH value between 8 and 12, particularly between 9 and 1 1.
- the pH value of the aqueous mixture is between 8 and 12, particularly be tween 9 and 11.
- step (d) i.e.
- aerating the aqueous mixture takes place at a pH value between 8 and 12, particularly between 9 and 1 1.
- (e) i.e. obtaining the con centrate enriched in iron mineral content, takes place at a pH value between 8 and 12, particu larly between 9 and 11.
- a regulation of the pH value supports that the ore, especially the parti cles of the ore, exhibit the correct surface charge.
- Preferred is a method, wherein the pH value at step (c) is between 8 and 12.
- Preferred is a method, wherein the pH value at step (c) and at step (b) is between 8 and 12.
- Preferred is a method, wherein the pH value at step (c) and at step (d) is between 8 and 12.
- Preferred is a method, wherein the pH value at step (c), at step (b) and at step (d) is between 8 and 12.
- Preferred is a method, wherein the pH value at step (c), at step (b), at step (d) and at step (e) is between 8 and 12.
- a flotation auxiliary is for example a depressing agent, a froth regulator, a co-collector or an ex tender oil.
- a depressing agent helps to prevent flotation of an ingredient of the ore, which is not desired to get part of the froth or supports in general the selectivity of the method of manufacturing the concentrate.
- a depressing agent is for example a hydrophilic polysaccharide, particularly a starch, or sodium silicate.
- the starch is for example a native starch or a modified starch.
- a na tive starch is for example a starch from corn, wheat, oat, barley, rice, millet, potato, pea, tapioca or manioc.
- the native starch is preferably pregelatinized, i.e.
- a modified starch is either a degraded starch, which possesses a reduced weight-average molec ular weight versus the original starch, a chemically modified starch or a degraded and chemi cally modified starch.
- a degradation of starch is for example possible by oxidation or treatment by acid, base or enzymes. The degradation leads typically to an increased content on oligosac charides or dextrines.
- a chemical modification is a functionalization of a starch by covalent link age of a chemical group to the starch.
- a chemically modified starch is for example obtainable by esterification or etherification of a starch.
- the esterification of an acid with a starch is for exam ple performed with an anhydride of the acid or a chloride of the acid.
- the etherification of a starch is for example possible with an organic reagent, which contains a reactive epoxide func tionality.
- Preferred is a depressing agent, which is a native starch, particularly a pregelatinized starch.
- a depressing agent is preferably added in an amount of 100 to 3000 g per ton of the ore. The calculation is performed on basis of dry ore.
- the amount is very preferably from 300 g to 2200 g per ton of the ore, particularly preferably from 400 g to 1900 g per ton of the ore, espe cially from 500 g to 1700 g per ton of the ore and very especially from 600 g to 1400 g per ton of the ore.
- a froth regulator helps to improve the efficiency of the method of manufacturing by interfering with the froth generation.
- a froth property is for example the froth height respectively the volume of the froth or the stability of the froth, i.e. the time to collapse after stop of aerating.
- a froth reg ulator is for example pine oil, methylisobutyl carbinol, C6-C12 alcohol, particularly 2-ethylhexanol or hexanol, an alcoholic ester, particularly a mixture comprising 2,2,4-trimethyl-1 ,3-pentandiol- monoisobutyrate, terpineol, triethoxybutane, an alkoxylated alcohol, particularly an ethoxylated and/or propoxylated alcohol, polyethylene glycol or polypropylene glycol.
- a co-collector is a surface-active compound, which is different to a compound of formula I.
- a co collector is for example cationic, non-ionic or anionic, preferably cationic or non-ionic and very preferably cationic.
- a cationic co-collector is for example C9-C18 alkylamine, 2-(Cg-Ci 8 alkyl- amino)ethyl-1 -amine, N’-(Cg-Ci 8 alkyl)propane-1 , 3-diamine, 3-(Cg-Ci 8 alkoxy)propyl-1 -amine, N’-(3-(Cg-Ci 8 alkoxy)propyl)propane-1 , 3-diamine.
- a non-ionic co-collector is for example C9-C15 alkyl alcohol, which is branched, or ethoxylated C9-C15 alkyl alcohol, which is branched and eth oxylated with 2 to 4 mole ethylene oxide.
- the co collector might be added together with the compound of formula I. In this case, this part of step (b) occurs simultaneously with step (c). It is still attractive, if the method does not require the addition of a co-collector.
- the method is free of adding an amine of formula R 2 -N H2.
- the method is free of adding an amine of for mula R 2 -NH2 or a salt of a protonated amine of formula R 2 -NH2 and an anion.
- an etheramine is contained in a weight ratio below 20 to 100 with 100 being the weight amount of all compounds of formula I.
- a method wherein an etheramine is contained in a weight ratio below 1 to 100 with 100 being the weight amount of all compounds of formula I.
- the method is free of adding an etheramine.
- the method is free of adding an etheramine or a salt of a pro tonated etheramine and an anion.
- An etheramine is herein understood as a molecule, which comprises the structural element alkyl-O-alkylene-NH-... , for example molecules described by alkyl-0-alkylene-NH2 or alkyl-O-alkylene-NH-alkylene-Nhh.
- An extender oil is for example kerosene.
- Preferred is a method, wherein one of the flotation auxiliaries added at step (b) is a depressing agent.
- Preferred is a method, wherein one of the flotation auxiliaries added at step (b) is a depressing agent and one of the flotation auxiliaries is a co-collector, which is added at step (b) before step (c) or is added simultaneously with the compound of formula I.
- Addition of corn starch is often common practice. It has been found that the addition of a compound of formula I as obtained in example A-1 pro vides improved results in the absence of a pregelatinized corn starch versus the presence of the pregelatinized corn starch.
- the method is free of adding a pregelatinized corn starch, very preferably free of adding a corn starch, particularly free of adding a starch and very particu larly free of adding a hydrophilic polysaccharide.
- Preferred is a method, which is fee of adding a corn starch.
- inverse flotation plant equipment In the method of manufacturing a concentrate, conventional inverse flotation plant equipment may be used.
- the compound of formula I and optionally a flotation auxiliary, which is a co-collector, is or are added to the aqueous pulp, which is already in the flotation cell, which is used for aerating the mixture in step (d).
- the obtained aqueous mixture is preferably kept, particularly under stirring, for a conditioning period before aerating the aqueous mixture.
- a flotation auxiliary which is a co collector, to condition the ore, particularly the ore particles, in the aqueous mixture.
- the condi tioning period lasts for example for one minute or up to 10 or 15 minutes.
- air is typically injected into the base of the flotation cell. Air bubbles are formed and rise to the surface and generate the froth at the surface. The injection of air may be continued until no more froth is formed. This might last for example for one minute or up to 15 or 20 minutes. The froth is removed.
- the concentrate enriched in iron mineral content sinks typically to the bottom of the flotation cell.
- step (c) and (d) are repeated as step (d-c) followed by step (d-d) before step (e) is conducted.
- the concentrate enriched in iron mineral content contains preferably at least 60% by weight of Fe atoms based on the overall weight of the concentrate enriched in iron mineral content, very preferably at least 65% by weight.
- the weight of Fe atoms is similar to the weight of iron con tent.
- the concentrate enriched in iron mineral content contains preferably less than 2.5% by weight of S1O2 based on the overall weight of the concentrate enriched in iron mineral, very pref erably less than 2.1 % by weight and particularly preferably 2.0% or less than 1.9% by weight of S1O2.
- the concentrate enriched in iron mineral content contains preferably at least 60% by weight of Fe atoms and less than 2.5% by weight of S1O2 based on the overall weight of the concentrate enriched in iron mineral content, very preferably at least 65% by weight of Fe atoms and less than 2.1 % by weight of S1O2.
- R 1 is a linear C 17 alkenyl, a linear C 17 alkyl or a linear C 15 alkyl, or a salt of a protonated compound of formula I and an anion,
- Fig. 1 shows an IR spectrum of the material obtained at example A-1.
- the axis of the abscissas shows the wavelength in cm -1 and the axis of ordinates shows the transmission in percent.
- Fig. 2 shows a 13 C-NMR spectrum of the material obtained at example A-1 in CDCh.
- Fig. 3 shows a 1 H-NMR spectrum of the material obtained at example A-1 in CDCh.
- Fig. 4 shows a 1 H-NMR spectrum between around 0.7 ppm and around 5.6 ppm of the material obtained at example A-2 in CDCh.
- Fig. 4 is an enlarged extract from Fig. 3.
- A-1 Reaction product of N,N-dimethylpropane-1 , 3-diamine and soy oil fatty acid (101)
- the addition causes an exothermic reaction due to a salt formation.
- the reaction mixture is heated until 80 °C automati cally, and then, slowly heated until 150 °C in 1.5 hours.
- the mixture is kept at reflux at 150 °C for 1 hour.
- water is distilled.
- the reaction temperature is raised until 180 °C and is kept at this temperature for one hour.
- the acidic index is measured by titration to iden tify the end of the reaction.
- the mixture is cooled to 50 °C.
- the reaction product (101) is obtained as a yellow brownish solid (91 % yield, there are remain ing fatty acids in the reaction product because part of the amine is lost with water distillation).
- Content of unreacted fatty acids 13 mg KOH / g of (101) as measured by titration with KOH so lution (0.05%) and phenolphthalein indicator. 13 mg corresponds formally to 65 mg oleic acid per g product.
- the FT-IR spectrum of the reaction product (101) is depicted at Fig 1.
- the 13 C-NMR spectrum of the reaction product (101) is depicted at Fig 2.
- the 1 H-NMR spectrum is depicted at Fig. 3 and an enlarged extract is depicted at Fig. 4.
- a collector is added as stated in table B-1 (calculated as collector substance per dry ore) in a form of an aqueous solution (1 % of collector substance) prepared in distilled water.
- the pH is adjusted to 10.2 with the aqueous sodium hydroxide solution (5%).
- the pulp is further conditioned for 1 mi nute under the same stirring.
- the vessel volume is filled with distilled water until 2 cm below the lip level under a stirring of 1000 rpm.
- the pH is corrected to 10.2 again prior to the start of flotation with aqueous sodium hydroxide solution (5%).
- Flotation is started by opening aeration.
- the flotation cell is self-aerating and not fitted with an external air supply. The air flow is not measured.
- the froth is collected with regular manual scraping in a 2 L tray until complete exhaustion.
- the collected solids-bearing froth in the tray and the remaining cell frac tion are separately dewatered, dried, weighed and Fe-content and SiC>2-content of both are ana lyzed by XRF measurement on a lithium borate based fused bead.
- Table B-1 Table B-1 :
- Fe cone grade means Fe atom content in cell fraction
- S1O2 cone grade means S1O2 content in cell fraction
- e) recovery is the ratio between the overall amount of Fe atom contained in the cell fraction and the overall amount of Fe atom contained in the ore employed as starting material
- Table B-1 shows that a targeted concentrate grade of lower S1O2 content (2.6%) in example B-1 -3 is achieved in comparison to example B-1 -1 with its S1O2 content (2.8%) and > 65% Fe is met in both examples.
- Example B-1 -2 shows that the comparative etheramine does not work without pregelatinized starch, whereas example B-1 -4 shows without pregelatinized starch even improved results versus example B-1 -3 in regard to S1O2 content (1.8%) and Fe (67.3%).
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PCT/EP2020/069040 WO2021005020A1 (en) | 2019-07-11 | 2020-07-06 | Method for flotation of a silicate-containing iron ore with an amidoamine collector |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022144281A1 (en) | 2021-01-04 | 2022-07-07 | Basf Se | Method for flotation of a silicate-containing iron ore |
WO2022152538A1 (en) | 2021-01-12 | 2022-07-21 | Basf Se | Method for flotation of a silicate-containing iron ore |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140048454A1 (en) | 2012-08-20 | 2014-02-20 | Ceca S.A. | Collectors for ore beneficiation |
US20140048453A1 (en) | 2012-08-20 | 2014-02-20 | Ceca S.A. | Collectors for ore beneficiation |
US20140144290A1 (en) | 2012-11-28 | 2014-05-29 | Georgia-Pacific Chemicals Llc | Mixed collector compositions |
US20150096925A1 (en) | 2013-10-09 | 2015-04-09 | Georgia-Pacific Chemicals Llc | Collector compositions and methods for making and using same |
-
2020
- 2020-07-06 BR BR112021024703A patent/BR112021024703A2/pt unknown
- 2020-07-06 WO PCT/EP2020/069040 patent/WO2021005020A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140048454A1 (en) | 2012-08-20 | 2014-02-20 | Ceca S.A. | Collectors for ore beneficiation |
US20140048453A1 (en) | 2012-08-20 | 2014-02-20 | Ceca S.A. | Collectors for ore beneficiation |
US20140144290A1 (en) | 2012-11-28 | 2014-05-29 | Georgia-Pacific Chemicals Llc | Mixed collector compositions |
US20150096925A1 (en) | 2013-10-09 | 2015-04-09 | Georgia-Pacific Chemicals Llc | Collector compositions and methods for making and using same |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022144281A1 (en) | 2021-01-04 | 2022-07-07 | Basf Se | Method for flotation of a silicate-containing iron ore |
WO2022152538A1 (en) | 2021-01-12 | 2022-07-21 | Basf Se | Method for flotation of a silicate-containing iron ore |
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