WO2021004441A1 - Steering wheel position checking system and checking method - Google Patents

Steering wheel position checking system and checking method Download PDF

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Publication number
WO2021004441A1
WO2021004441A1 PCT/CN2020/100542 CN2020100542W WO2021004441A1 WO 2021004441 A1 WO2021004441 A1 WO 2021004441A1 CN 2020100542 W CN2020100542 W CN 2020100542W WO 2021004441 A1 WO2021004441 A1 WO 2021004441A1
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WIPO (PCT)
Prior art keywords
steering wheel
angle value
lock pin
tooth
locking mechanism
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PCT/CN2020/100542
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French (fr)
Chinese (zh)
Inventor
夏光
张洋
许立平
石鹏
赵名卓
高军
杨猛
张亮
李嘉诚
纵华宇
孙保群
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合肥工业大学
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Application filed by 合肥工业大学 filed Critical 合肥工业大学
Publication of WO2021004441A1 publication Critical patent/WO2021004441A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D15/00Steering not otherwise provided for
    • B62D15/02Steering position indicators ; Steering position determination; Steering aids
    • B62D15/021Determination of steering angle
    • B62D15/0215Determination of steering angle by measuring on the steering column
    • B62D15/022Determination of steering angle by measuring on the steering column on or near the connection between the steering wheel and steering column

Definitions

  • the invention belongs to the field of hydraulic steering, and relates to a steering wheel position verification system and a verification method.
  • low-speed and heavy-duty vehicles such as construction vehicles and special operation vehicles are widely used in various industries, they have improved work production efficiency and reduced production costs.
  • Existing low-speed and heavy-duty operating vehicles adopt hydraulic steering systems due to the special chassis layout structure and the torque requirements of the operating environment for the steering system.
  • the hydraulic synchronous steering system can achieve a one-to-one correspondence between the steering wheel and the steering wheel of the vehicle, ensuring the steering intention of the driver at all times, thereby reducing the driving difficulty of the operator and improving the driving accuracy.
  • the purpose of the present invention is to provide a steering wheel position verification system and verification method, which are used to solve the loss of steering wheel position signal recording caused by the rotation of the steering wheel during power interruption in the prior art. As a result, the corresponding relationship between the steering wheel and the wheel position changes.
  • a steering wheel position verification system including:
  • the toothed disk has a plurality of tooth grooves, and the plurality of tooth grooves are provided with magnetic elements at intervals;
  • the locking mechanism is installed in the side wall of the steering wheel pipe column, and the locking mechanism is arranged corresponding to the gear plate of the steering wheel; the locking mechanism includes a lock pin with a Hall element, and the lock pin is locked when the system is powered off Into the tooth slot;
  • the detection device is connected to the Hall element, and when the system is re-powered on, the steering wheel position corresponds to the angle of rotation according to the output signal of the Hall element.
  • the locking mechanism further includes a driving element and an elastic element connecting the driving element and the lock pin, and the driving element pulls the lock pin to be placed in the side wall when the system is powered on. , The elastic element is compressed.
  • the driving element is an electromagnetic relay, an air cylinder or a hydraulic cylinder.
  • the driving element is an electromagnetic relay
  • one side of the lock pin is fixedly connected to an armature
  • the electromagnetic relay is connected to the armature through an elastic element
  • the driving element when the driving element is an air cylinder or a hydraulic cylinder, the push rod of the driving element is connected to the lock pin, and the elastic element is sheathed outside the push rod.
  • the elastic element is a spring or rubber.
  • the magnetic element is a magnetic sheet.
  • the present invention also provides a steering wheel position verification method, which includes the following steps:
  • the detection device records the steering wheel position corresponding to the angle of rotation n1 when the system is powered off;
  • the lock pin is stuck into the tooth slot of the gear wheel, the system is powered on and restarted, and the detection device re-reads the steering wheel angle value n1 corresponding to the steering wheel position at the last power failure, the steering wheel angle value n2 of the initial tooth groove The steering wheel angle value n3 of the adjacent tooth groove;
  • the step of determining the tooth groove into which the locking mechanism is locked and obtaining the steering wheel angle value corresponding to the tooth groove includes:
  • S52 Determine whether the initial tooth slot and the adjacent tooth slot are provided with magnetic elements.
  • the step of determining the tooth groove into which the locking mechanism is locked and obtaining the steering wheel angle value corresponding to the tooth groove further includes:
  • the present invention can determine the rotation angle value corresponding to the steering wheel position when the system is powered on and restart, effectively guarantee the one-to-one correspondence between the steering wheel position and the wheel position after the system is powered off and restart, and complete the steering wheel position verification at the moment of power-on, simplifying the verification
  • the process improves the calibration accuracy.
  • the locking mechanism will lock the steering wheel, thereby ensuring that the steering wheel will not rotate freely after power off to protect the hydraulic system, and effectively limit the rotation range of the steering wheel after power off.
  • the present invention can use the delay of the driving element to complete the verification of the steering wheel position. Because the delay time is very short, the driver will not feel a jam when using the steering wheel after the system is powered on.
  • Fig. 1 shows a schematic structural diagram of a hydraulic synchronous steering system applicable to the present invention.
  • Figure 2 shows a schematic diagram of the installation position of the steering wheel angle sensor.
  • Figure 3 is a schematic diagram of the structure of the steering wheel position verification system of the present invention.
  • Fig. 4 is a schematic diagram showing the structure of the electromagnetic relay as the driving element in the steering wheel position verification system of the present invention.
  • Fig. 5 is a schematic diagram of the structure in which the driving element of the steering wheel position verification system of the present invention is an air cylinder.
  • Fig. 6 is a schematic diagram of the flow chart of the steering wheel position verification method of the present invention.
  • Hydraulic steering systems are commonly used in low-speed and heavy-duty vehicles such as construction machinery, forklifts, tractors, and combine harvesters.
  • the steering wheel verification system in this embodiment is suitable for a hydraulic synchronous steering system.
  • the hydraulic synchronous steering system can achieve a one-to-one correspondence between the vehicle steering wheel and the steering wheel, ensuring the steering intention of the driver at all times, thereby reducing the operator The difficulty of driving, improve driving accuracy.
  • a hydraulic synchronous steering system for a low-speed and heavy-duty vehicle is given.
  • the hydraulic synchronous steering system may include an oil tank 1, an oil pump 2, a steady flow valve 3, a steering system relief valve 4, a full hydraulic steering gear 5, a one-way valve 6 and a steering cylinder 9; the passage steering wheel of the full hydraulic steering gear 5
  • the steering shaft 20 is connected to the steering wheel 14.
  • a steering wheel column 21 is sleeved outside the steering shaft 20, and the steering wheel column 21 does not rotate with the steering shaft 20.
  • a rotation angle sensor 13 is installed on the steering shaft 20 of the steering wheel 14.
  • the rotation angle sensor 13 rotates with the steering wheel 14 to detect the rotation angle value and the rotation direction of the steering wheel 14.
  • the rotation angle sensor 13 can be a photoelectric rotation angle sensor, and the sensor turntable 131 of the rotation angle sensor 13 is sleeved on the steering shaft 20.
  • the steering angle sensor may be composed of a photoelectric coupling element, a slotted plate, and the like.
  • the photoelectric coupling elements are light emitting diodes and phototransistors.
  • the slotted plate is placed between the light emitting diode and the phototransistor.
  • the slotted plate has many small holes.
  • the slotted plate When the steering wheel 14 rotates, the slotted plate will follow the rotation.
  • the phototransistor operates according to the light passing through the slotted plate and outputs a digital pulse signal.
  • the clockwise direction is set as positive, and the steering wheel 14 can generate 360 pulses per revolution.
  • One pulse number represents the steering wheel angle value of 1°.
  • the steering angle sensor records The steering wheel angle value is cleared.
  • the hydraulic synchronous steering system also includes a compensation mechanism to achieve a one-to-one correspondence between the vehicle steering wheel 14 and the steering wheel.
  • the compensation mechanism includes a first solenoid valve 7, a first throttle valve 8, a second solenoid valve 12, and a second solenoid valve.
  • the second throttle valve 11; the a port of the first solenoid valve 7 and the a1 port of the second solenoid valve 12 are connected in parallel through the one-way valve 6 to the P oil inlet of the full hydraulic steering gear 5;
  • the first throttle valve 8 is connected in series On port b of the first solenoid valve 7, the outlet of the first throttle valve 8 is respectively connected to the left working chamber of the steering cylinder 9 and a working oil port of the full hydraulic steering gear 5;
  • the second throttle valve 11 is connected in series with the second On the b1 port of the solenoid valve 12, the outlet of the second throttle valve 11 is respectively connected to the right working chamber of the steering cylinder 9 and a working oil port of the full hydraulic steering gear 5.
  • the first throttle valve 8 is used to adjust the flow rate from the first solenoid valve 7 into the steering cylinder 9;
  • the second throttle valve 11 is used to adjust the flow rate from the second solenoid valve 12 into the steering cylinder 9; according to the wheel angle
  • the difference between the rotation angles of the potentiometer 10 and the rotation angle sensor 13 determines whether the first solenoid valve 7 and the second solenoid valve 12 are energized or stopped.
  • the steering wheel position verification system is used to verify the steering wheel position at the moment the system is powered on, which simplifies the verification process and improves the verification accuracy.
  • the steering wheel position verification system includes:
  • the locking mechanism is installed in the side wall of the steering wheel column 21.
  • the locking mechanism includes a mechanism body and a lock pin 212 connected to the mechanism body.
  • the steering wheel column 21 is provided with a mounting hole 211 for the locking mechanism to be placed.
  • the mechanism body can drive the lock pin 212 to reciprocate left and right in the direction shown. .
  • the gear wheel 22 is sleeved on the steering shaft 20 of the steering wheel 14, and the gear wheel 22 is arranged corresponding to the locking mechanism.
  • the gear wheel 22 and the steering shaft 20 can be fixedly connected by fasteners such as bolts, so that the gear wheel 22 can rotate synchronously with the steering shaft 20.
  • the gear plate 22 has several tooth slots.
  • the mechanism body pushes the lock pin 212 to snap into the tooth slots of the gear plate 22, and when the system is powered on again, the The body of the mechanism drives the lock pin 212 to reset. Therefore, after the system is powered off, its locking mechanism will lock the steering wheel 14 so as to ensure that the steering wheel 14 will not rotate freely after power off to protect the hydraulic system and effectively limit the rotation range of the steering wheel 14 after power off.
  • the lock pin 212 is arranged corresponding to a tooth slot, but has not been inserted into the slot in time. There is a delay in the process of the lock pin 212 being pushed out from the mounting hole 211 to being locked into the slot. Therefore, at the moment of power failure and when the lock pin 212 is stuck in the two states, the slot corresponding to the lock pin 212 will be inconsistent. At the same time, the steering wheel position recorded in the system will be when the lock pin 212 is stuck in the slot. When a change occurs, or at the moment when the system is powered off, the steering wheel 14 has a certain steering angle. Since the delay time of the lock pin 212 is very short, the distance of the steering wheel 14 is roughly one tooth. Therefore, in this embodiment, after the system is powered on again, the steering wheel position is verified.
  • tooth slots on the gear plate 22 are provided with magnetic elements at intervals (the thick solid lines in the gear outline of the gear plate 22 in Figure 3 indicate magnetic elements), and the magnetic elements are arranged at intervals.
  • the magnetic element is a magnetic sheet, which can be directly pasted on the surface of the tooth groove, or fasteners such as screws, bolts, etc. are used to fix the magnetic sheet on the surface of the tooth groove.
  • the tooth groove has two tooth groove surfaces. , You can install magnets on both the surfaces of the tooth grooves, or install the magnets on only one of the tooth groove surfaces. It should be noted that, in order to facilitate the determination of the tooth slot where the magnetic element is installed, each tooth slot on the gear plate 22 is numbered, and the magnetic element is corresponding to the number of the tooth slot where it is located.
  • a Hall element 213 is installed on the lock pin 212. Specifically, a groove for installing the Hall element 213 is opened on the lock pin 212.
  • the verification system also includes a detection device connected to the Hall element 213.
  • the detection device includes a voltage detection device.
  • the Hall element 213 can be a linear Hall element 95A.
  • the Hall element 213 has three pins. The first pin is connected to the positive pole of a power supply 218 through a power line, and the second lead The pin is connected to the negative pole of the power supply 218 through a power cord.
  • the power supply 218 is a car power supply or an additional power supply 218 installed on the steering wheel column 21.
  • the third pin of the Hall element 213 is detected by a signal line and voltage.
  • the input terminal of the device is connected, and the output terminal of the voltage detection device is connected to the second pin to detect the output voltage of the Hall element 213.
  • the detection device may be directly integrated in the electronic control unit of the automobile.
  • the tooth slot corresponding to the lock pin 212 is the initial tooth slot.
  • the initial tooth slot and its adjacent tooth slot must exist.
  • One of the tooth slots is equipped with a magnetic element. In the cogging of the element, the Hall effect occurs between the Hall element 213 and the magnetic element. Once the system is powered on again, the Hall element 213 will output a high level and its voltage will change. On the contrary, when the lock pin 212 is stuck When entering the slot where there is no magnetic element, after the system is powered on, the output voltage of the Hall element 213 does not change, so that the slot into which the lock pin 212 is stuck can be judged, and the steering wheel position is finally determined and the verification is completed.
  • the mechanism body drives the lock pin 212 to retract the mounting hole 211 and snap into the cogging according to the power on and off of the system.
  • the mechanism body includes a driving element 215 and connecting the driving element 215.
  • the elastic element 214 of the lock pin 212 can be spring or rubber.
  • the drive element 215 provides driving force to the lock pin 212.
  • the drive element 215 drives the lock pin 212 to retract into the mounting hole 211, while the elastic element 214 is compressed, and the steering wheel 14 can rotate freely.
  • the lock pin 212 is pushed into the tooth groove.
  • the driving element 215 can be an electromagnetic relay 216, as shown in FIG. 4, correspondingly, an armature 217 can be fixedly connected to one side of the lock pin 212, and the electromagnetic relay 216 is connected to the armature through an elastic element 214, such as a spring. 217.
  • the magnetic attraction between the electromagnetic relay 216 and the armature 217 when energized causes the lock pin 212 to be fixed in the mounting hole 211.
  • the elastic element 214 is in a compressed state, and when the system is powered off, the electromagnetic relay 216 and the armature The magnetic attraction force between 217 disappears.
  • the lock pin 212 is pushed out and locked into the tooth groove of the toothed disk 22, thereby locking the toothed disk 22.
  • the driving element 215 can use an air cylinder or a hydraulic cylinder.
  • the air cylinder is taken as an example for description.
  • the air cylinder is a linear reciprocating cylinder.
  • the piston, cylinder 219, and push rod 2191 are composed of connecting the input end of the cylinder 219 of the air cylinder with an external air source.
  • the push rod 2191 is fixedly connected to the lock pin 212.
  • an elastic element 214 is sleeved outside the push rod 2191.
  • the elastic element 214 can be connected to the cylinder body of the cylinder and the lock pin 212.
  • the cylinder acts to push the push rod 2191 toward the side away from the ring gear 22, thereby driving the lock pin 212 to retract into the mounting hole 211, and the elastic element 214 It is compressed, and when the system is powered off, under the force of the elastic element 214, the locking pin 212 is pushed out and locked into the tooth groove of the toothed disk 22, thereby locking the toothed disk 22.
  • the driving element 215 can also adopt other structures, such as a motor.
  • the motor drives the lock pin 212 through a connecting rod to retract the mounting hole 211.
  • the lock pin 212 can be locked into the tooth slot. Therefore, without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements to realize the reciprocating movement of the lock pin 212, and these changes and improvements fall within the scope of the claimed invention.
  • This embodiment also provides a steering wheel position verification method based on the above steering wheel position verification system.
  • the verification method mainly uses components such as electromagnetic relays, air/power sources of cylinders/hydraulic cylinders, etc.
  • the system will not be powered on at the moment the system is powered on, so that after the system is powered on again, there is a delay in the locking mechanism driving the lock pin to retract.
  • the present invention uses the delay time to verify the position of the steering wheel.
  • the steering wheel position verification method mainly includes the following steps:
  • the detection device records the steering wheel position corresponding to the angle n 1 when the system is powered off.
  • the steering wheel angle value is collected by the detection device, and the detection device obtains the data pulse signal output by the steering angle sensor.
  • the detection device can be directly integrated into the electronic control unit of the car.
  • the detection device is based on the data
  • the pulse signal recording system steering wheel position corresponds to the rotation angle value.
  • the rotation angle value corresponding to the bottom of the tooth groove can be determined.
  • the steering wheel angle value of the cogging refers to the steering wheel angle value at the bottom of the cogging.
  • the toothed disk is evenly provided with 24 tooth slots, the direction of rotation is clockwise, and one tooth slot is selected and numbered as tooth slot a1.
  • the tooth slots are sequentially numbered in the clockwise direction of the toothed disc as tooth slot a2, tooth slot a3, tooth slot a4...tooth slot a24.
  • the rotation angle value range corresponding to cogging a1 is 0-20
  • the rotation angle value range corresponding to cogging a2 is 21-40
  • the rotation angle value range corresponding to cogging a3 is It is 41-60, and so on until the tooth slot a24.
  • the lock pin is set corresponding to the bottom of the tooth slot a1. Therefore, when the lock pin is stuck in the tooth slot a1, the steering wheel position corresponds to the rotation angle value of 10, and in the second When the bottom of the tooth groove a1 in the ring corresponds to the lock pin, the steering wheel angle value is 370.
  • the other tooth grooves can determine the corresponding steering wheel angle value according to the position on the gear wheel, such as the clockwise direction and the tooth groove.
  • the steering wheel angle of the adjacent tooth slot a2 is 30.
  • the steering wheel angle value and the angle range of each cogging and cogging form a mapping table, and the mapping table can be stored in the memory of the detection device.
  • the mapping table also includes the number correspondence between the magnetic elements and the tooth grooves, for example, magnetic elements are arranged in the tooth grooves with odd numbers.
  • the steering wheel angle value is 15 when the system is powered off, it can be determined that it is within the range of the rotation angle value of the tooth slot a1 according to the mapping table.
  • the lock pin corresponds to the tooth slot a1.
  • the steering wheel angle value is used as the steering wheel angle value n2 of the initial cogging. If the rotation direction is clockwise, the tooth groove a2 is used as the adjacent tooth groove, and the steering wheel angle value of the tooth groove a2 is used as the steering wheel angle value n3 of the adjacent tooth groove.
  • the locking pin snaps into the gullet of the chainring, the system power-on reset, can be re-read by the detection apparatus when a power loss angle value n1 corresponding to the position of the steering wheel, the steering angle initial value of n 2 cogging , The steering wheel angle value n 3 of the adjacent tooth groove.
  • step S5 Detect the output voltage of the Hall element, determine the tooth slot into which the lock pin is locked, and obtain the verified steering wheel angle value.
  • step S5 mainly includes the following steps:
  • S51 Detect the output signal of the Hall element, and the voltage detection device in the detection device may directly collect the output signal of the Hall element to determine whether the output voltage of the Hall element has changed.
  • S52 Determine whether the initial tooth slot and the adjacent tooth slot are provided with magnetic elements. Specifically, after determining the initial cogging and adjacent cogging, the cogging where the magnetic element is located can still be determined according to the mapping table in the detection device.
  • the Hall effect can be generated, so the cogging into which the lock pin is locked can be further determined according to the voltage output by the Hall element.
  • the verification method of the present invention can use the delay of the drive element to complete the verification of the steering wheel position, because the delay time is very short , The driver will not feel the freeze when using the steering wheel after the system is powered on.
  • the above verification method can determine the steering wheel position corresponding to the angle value at this time, which effectively guarantees the one-to-one correspondence between the steering wheel position and the wheel position after the hydraulic synchronous steering system is powered off and restarted.
  • the steering wheel position verification is completed at the moment of power-on, simplifying the verification process Improve the calibration accuracy.
  • the present invention effectively overcomes various shortcomings in the prior art and has high industrial value.

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  • Chemical & Material Sciences (AREA)
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Abstract

Disclosed are a steering wheel position checking system and a checking method, the steering wheel position checking system comprising: a toothed disc (22) having several toothed grooves, and magnetic elements being arranged at intervals at the several toothed grooves; a locking mechanism, mounted inside a side wall of a steering wheel tubular column (21), the locking mechanism being arranged corresponding to the toothed disc (22) of a steering wheel (14), and the locking mechanism comprising a lock pin (212) having a Hall element (213), and the lock pin (212) being snapped into the toothed groove when the system is powered off; and a detection device connected to the Hall element (213), wherein when the system is powered on again, an angle value corresponding to the position of the steering wheel is checked according to an output signal of the Hall element (213). The system effectively ensures a one-to-one correspondence relationship between the position of the steering wheel and the position of a vehicle wheel after the system is powered off and restarted, completes checking of the position of the steering wheel at the moment of energization, simplifies the checking process, and improves the checking precision.

Description

方向盘位置校验系统及校验方法Steering wheel position verification system and verification method 技术领域Technical field
本发明属于液压转向领域,涉及一种方向盘位置校验系统及校验方法。The invention belongs to the field of hydraulic steering, and relates to a steering wheel position verification system and a verification method.
背景技术Background technique
随着工程车辆和特殊作业车辆等低速重载车辆广泛应用于各大行业之中,其提高了作业生产效率并减少了生产成本。现有的低速重载作业车辆由于特殊的底盘布置结构和作业环境对转向系统所需的力矩要求导致其采用液压转向系统。As low-speed and heavy-duty vehicles such as construction vehicles and special operation vehicles are widely used in various industries, they have improved work production efficiency and reduced production costs. Existing low-speed and heavy-duty operating vehicles adopt hydraulic steering systems due to the special chassis layout structure and the torque requirements of the operating environment for the steering system.
由于液压系统中不可避免的泄露导致低速重载车辆的方向盘与转向轮之间无法存在一一对应的关系,因此作业人员在驾驶车辆时不能够精确地进行转向,对低速重载车辆以及作业人员的安全带来了极大的威胁。采用液压同步转向系统可在车辆方向盘与转向轮之间实现一一对应的关系,时刻保证了驾驶人员的转向意图,从而降低作业人员的驾驶难度,提高驾驶精度。Due to the inevitable leakage in the hydraulic system, there is no one-to-one correspondence between the steering wheel and the steering wheel of the low-speed and heavy-duty vehicle. Therefore, the operator cannot accurately steer when driving the vehicle. The security brings a great threat. The hydraulic synchronous steering system can achieve a one-to-one correspondence between the steering wheel and the steering wheel of the vehicle, ensuring the steering intention of the driver at all times, thereby reducing the driving difficulty of the operator and improving the driving accuracy.
液压同步转向系统中,在车辆熄火同步转向系统处于断电过程时,若方向盘发生转动则会导致方向盘位置信号记录的丢失,从而导致方向盘与车轮位置的对应关系发生变化,增大了驾驶人员的作业难度甚至对车辆及人员的安全造成威胁。因此对于液压转向系统断电重启后方向盘位置的校验是实现液压同步转向的关键,In the hydraulic synchronous steering system, when the vehicle is turned off and the synchronous steering system is in a power-off process, if the steering wheel rotates, it will cause the loss of the steering wheel position signal record, which will cause the corresponding relationship between the steering wheel and the wheel position to change, and increase the driver’s The difficulty of operation even threatens the safety of vehicles and personnel. Therefore, the verification of the steering wheel position after the hydraulic steering system is powered off and restarted is the key to achieve hydraulic synchronous steering.
发明内容Summary of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种方向盘位置校验系统及校验方法,用于解决现有技术中断电过程中方向盘发生转动导致方向盘位置信号记录的丢失,从而导致方向盘与车轮位置的对应关系发生变化的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a steering wheel position verification system and verification method, which are used to solve the loss of steering wheel position signal recording caused by the rotation of the steering wheel during power interruption in the prior art. As a result, the corresponding relationship between the steering wheel and the wheel position changes.
为实现上述目的及其他相关目的,本发明提供一种方向盘位置校验系统,包括:In order to achieve the above objectives and other related objectives, the present invention provides a steering wheel position verification system, including:
齿盘,具有若干个齿槽,该若干个齿槽间隔设有磁性元件;The toothed disk has a plurality of tooth grooves, and the plurality of tooth grooves are provided with magnetic elements at intervals;
锁止机构,安装于方向盘管柱的侧壁内,该锁止机构与方向盘的齿盘对应设置;所述锁止机构包括具有霍尔元件的锁销,所述锁销在系统断电时卡入所述齿槽;The locking mechanism is installed in the side wall of the steering wheel pipe column, and the locking mechanism is arranged corresponding to the gear plate of the steering wheel; the locking mechanism includes a lock pin with a Hall element, and the lock pin is locked when the system is powered off Into the tooth slot;
检测装置,连接所述霍尔元件,在系统重新上电时依据所述霍尔元件的输出信号,校验所述方向盘位置对应转角值。The detection device is connected to the Hall element, and when the system is re-powered on, the steering wheel position corresponds to the angle of rotation according to the output signal of the Hall element.
于本发明的一实施例中,所述锁止机构还包括驱动元件和连接驱动元件与锁销的弹性元件,所述驱动元件在系统上电时拉动所述锁销置于所述侧壁内,所述弹性元件受压。In an embodiment of the present invention, the locking mechanism further includes a driving element and an elastic element connecting the driving element and the lock pin, and the driving element pulls the lock pin to be placed in the side wall when the system is powered on. , The elastic element is compressed.
于本发明的一实施例中,所述驱动元件为电磁继电器、气缸或液压缸。In an embodiment of the present invention, the driving element is an electromagnetic relay, an air cylinder or a hydraulic cylinder.
于本发明的一实施例中,当所述驱动元件为电磁继电器时,所述锁销的一侧固接衔铁,所述电磁继电器通过弹性元件连接所述衔铁。In an embodiment of the present invention, when the driving element is an electromagnetic relay, one side of the lock pin is fixedly connected to an armature, and the electromagnetic relay is connected to the armature through an elastic element.
于本发明的一实施例中,当所述驱动元件为气缸或液压缸时,所述驱动元件的推杆连接所述锁销,该推杆外部套设所述弹性元件。In an embodiment of the present invention, when the driving element is an air cylinder or a hydraulic cylinder, the push rod of the driving element is connected to the lock pin, and the elastic element is sheathed outside the push rod.
于本发明的一实施例中,所述弹性元件为弹簧或橡胶。In an embodiment of the present invention, the elastic element is a spring or rubber.
于本发明的一实施例中,所述磁性元件为磁片。In an embodiment of the present invention, the magnetic element is a magnetic sheet.
本发明还提供了一种方向盘位置校验方法,所述方向盘校验方法包括以下步骤:The present invention also provides a steering wheel position verification method, which includes the following steps:
S1,检测装置记录系统断电时方向盘位置对应转角值n1;S1, the detection device records the steering wheel position corresponding to the angle of rotation n1 when the system is powered off;
S2,确定锁止机构的锁销所对应齿盘的初始齿槽,及所述初始齿槽的方向盘转角值n2,S2, determine the initial tooth groove of the gear wheel corresponding to the lock pin of the locking mechanism, and the steering wheel angle value n2 of the initial tooth groove,
S3,沿齿盘转动方向选取所述初始齿槽的相邻齿槽,获取该相邻齿槽对应的方向盘转角值n3;S3, selecting adjacent tooth grooves of the initial tooth groove along the rotation direction of the tooth wheel, and obtaining a steering wheel rotation angle value n3 corresponding to the adjacent tooth groove;
S4,所述锁销卡入所述齿盘的齿槽内,系统上电重启,检测装置重新读取上一次断电时方向盘位置所对应转角值n1、该初始齿槽的方向盘转角值n2、所述相邻齿槽的方向盘转角值n3;S4, the lock pin is stuck into the tooth slot of the gear wheel, the system is powered on and restarted, and the detection device re-reads the steering wheel angle value n1 corresponding to the steering wheel position at the last power failure, the steering wheel angle value n2 of the initial tooth groove The steering wheel angle value n3 of the adjacent tooth groove;
S5,检测所述霍尔元件的输出信号,确定所述锁销卡入的齿槽并取得校验后的方向盘转角值。S5: Detect the output signal of the Hall element, determine the tooth slot into which the lock pin is locked, and obtain the verified steering wheel angle value.
于本发明的一实施例中,确定所述锁止机构所卡入的齿槽并取得其齿槽对应的方向盘转角值的步骤,包括:In an embodiment of the present invention, the step of determining the tooth groove into which the locking mechanism is locked and obtaining the steering wheel angle value corresponding to the tooth groove includes:
S51,检测所述霍尔元件的输出信号,S51, detecting the output signal of the Hall element,
S52,分别判断所述初始齿槽和相邻齿槽是否设有磁性元件。S52: Determine whether the initial tooth slot and the adjacent tooth slot are provided with magnetic elements.
于本发明的一实施例中,确定所述锁止机构所卡入的齿槽并取得其齿槽对应的方向盘转角值的步骤,还包括:In an embodiment of the present invention, the step of determining the tooth groove into which the locking mechanism is locked and obtaining the steering wheel angle value corresponding to the tooth groove further includes:
S53,当所述初始齿槽设有磁性元件,同时霍尔元件的输出无电压变化,则确定所述锁止机构所卡入的齿槽为相邻齿槽,校验后的方向盘转角值n=n3;S53: When the initial cogging is provided with a magnetic element and there is no voltage change in the output of the Hall element, it is determined that the cogging locked by the locking mechanism is an adjacent cogging, and the steering wheel angle value n after verification is =n3;
S54,当所述初始齿槽未设有磁性元件,同时霍尔元件的输出存在电压变化,则确定所述锁止机构所卡入的齿槽为相邻齿槽,校验后的方向盘转角值n=n3,反之,则校验后的方向盘转角值n=n2。S54: When the initial cogging is not provided with a magnetic element, and there is a voltage change in the output of the Hall element, it is determined that the cogging locked by the locking mechanism is an adjacent cogging, and the steering wheel angle value after verification n=n3, otherwise, the steering wheel angle value after verification is n=n2.
如上所述,本发明可以确定系统上电重启时方向盘位置对应的转角值,有效保证系统断电重启后方向盘位置与车轮位置的一一对应关系,在通电瞬间完成方向盘位置校验,简化校 验过程提高校验精度。As mentioned above, the present invention can determine the rotation angle value corresponding to the steering wheel position when the system is powered on and restart, effectively guarantee the one-to-one correspondence between the steering wheel position and the wheel position after the system is powered off and restart, and complete the steering wheel position verification at the moment of power-on, simplifying the verification The process improves the calibration accuracy.
同时,本发明在系统断电后,锁止机构会锁定方向盘,从而可确保断电后方向盘不会自由转动以保护液压系统,有效限定断电后方向盘的转动幅度。At the same time, in the present invention, after the system is powered off, the locking mechanism will lock the steering wheel, thereby ensuring that the steering wheel will not rotate freely after power off to protect the hydraulic system, and effectively limit the rotation range of the steering wheel after power off.
另外,本发明可以利用驱动元件的延时来完成方向盘位置的校验,由于延时时间很短,驾驶人员在系统上电后使用方向盘不会感觉到卡顿。In addition, the present invention can use the delay of the driving element to complete the verification of the steering wheel position. Because the delay time is very short, the driver will not feel a jam when using the steering wheel after the system is powered on.
附图说明Description of the drawings
图1显示为本发明适用的液压同步转向系统的结构示意图。Fig. 1 shows a schematic structural diagram of a hydraulic synchronous steering system applicable to the present invention.
图2显示为方向盘转角传感器的安装位置示意图。Figure 2 shows a schematic diagram of the installation position of the steering wheel angle sensor.
图3显示为本发明的方向盘位置校验系统结构示意图。Figure 3 is a schematic diagram of the structure of the steering wheel position verification system of the present invention.
图4显示为本发明的方向盘位置校验系统中驱动元件为电磁继电器的结构示意图。Fig. 4 is a schematic diagram showing the structure of the electromagnetic relay as the driving element in the steering wheel position verification system of the present invention.
图5显示为本发明的方向盘位置校验系统中驱动元件为气缸的结构示意图。Fig. 5 is a schematic diagram of the structure in which the driving element of the steering wheel position verification system of the present invention is an air cylinder.
图6显示为本发明的方向盘位置校验方法的流程构示意图。Fig. 6 is a schematic diagram of the flow chart of the steering wheel position verification method of the present invention.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The following specific examples illustrate the implementation of the present invention. Those familiar with the technology can easily understand the other advantages and effects of the present invention from the content disclosed in this specification.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings in this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not intended to limit the implementation of the present invention Limited conditions, so it has no technical significance. Any structural modification, proportional relationship change or size adjustment should still fall under the present invention without affecting the effects and objectives that can be achieved by the present invention. The disclosed technical content must be within the scope of coverage. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the text. The scope of implementation of the invention, the change or adjustment of its relative relationship, shall be regarded as the scope of implementation of the invention without substantial changes to the technical content.
液压转向系统普遍用于工程机械、叉车、拖拉机、联合收割机等低速重载车辆。在本实施例的方向盘校验系统适用于液压同步转向系统,采用液压同步转向系统可在车辆方向盘与转向轮之间实现一一对应的关系,时刻保证了驾驶人员的转向意图,从而降低作业人员的驾驶难度,提高驾驶精度。Hydraulic steering systems are commonly used in low-speed and heavy-duty vehicles such as construction machinery, forklifts, tractors, and combine harvesters. The steering wheel verification system in this embodiment is suitable for a hydraulic synchronous steering system. The hydraulic synchronous steering system can achieve a one-to-one correspondence between the vehicle steering wheel and the steering wheel, ensuring the steering intention of the driver at all times, thereby reducing the operator The difficulty of driving, improve driving accuracy.
为方便理解,在本实施例中给出了一个低速重载车辆的液压同步转向系统,请参阅图1,以叉车为例。该液压同步转向系统可以包括油箱1、油泵2、稳流阀3、转向系统溢流阀4、 全液压转向器5、单向阀6和转向油缸9;所述全液压转向器5的通过方向盘的转向轴20连接着方向盘14,同时,如图2所示,在转向轴20外部套设有方向盘管柱21,方向盘管柱21不随转向轴20旋转。For ease of understanding, in this embodiment, a hydraulic synchronous steering system for a low-speed and heavy-duty vehicle is given. Please refer to Fig. 1, taking a forklift as an example. The hydraulic synchronous steering system may include an oil tank 1, an oil pump 2, a steady flow valve 3, a steering system relief valve 4, a full hydraulic steering gear 5, a one-way valve 6 and a steering cylinder 9; the passage steering wheel of the full hydraulic steering gear 5 The steering shaft 20 is connected to the steering wheel 14. At the same time, as shown in FIG. 2, a steering wheel column 21 is sleeved outside the steering shaft 20, and the steering wheel column 21 does not rotate with the steering shaft 20.
另外,在方向盘14的转向轴20上安装转角传感器13,转角传感器13随方向盘14旋转,用于检测方向盘14的转角值和转动方向。转角传感器13可选用光电式转角传感器,转角传感器13的传感器转盘131套设在转向轴20。以本领域技术人员易理解地方式,转向角传感器可以由光电耦合元件、开孔槽板等组成。光电耦合元件为发光二极管和光敏晶体管。开孔槽板置于发光二极管和光敏晶体管之间。开孔槽板有许多小孔。当方向盘14转动时,开孔槽板会跟随转动。光敏晶体管依据穿过开孔槽板的光线来动作,并且会输出数字脉冲信号。本实施例中设定以顺时针方向为正,方向盘14旋转一周可以产生360个脉冲数,一个脉冲数代表方向盘转角值为1°,通电情况下在车轮回正时,其转向角传感器记录的方向盘转角值清零。In addition, a rotation angle sensor 13 is installed on the steering shaft 20 of the steering wheel 14. The rotation angle sensor 13 rotates with the steering wheel 14 to detect the rotation angle value and the rotation direction of the steering wheel 14. The rotation angle sensor 13 can be a photoelectric rotation angle sensor, and the sensor turntable 131 of the rotation angle sensor 13 is sleeved on the steering shaft 20. In a manner easily understood by those skilled in the art, the steering angle sensor may be composed of a photoelectric coupling element, a slotted plate, and the like. The photoelectric coupling elements are light emitting diodes and phototransistors. The slotted plate is placed between the light emitting diode and the phototransistor. The slotted plate has many small holes. When the steering wheel 14 rotates, the slotted plate will follow the rotation. The phototransistor operates according to the light passing through the slotted plate and outputs a digital pulse signal. In this embodiment, the clockwise direction is set as positive, and the steering wheel 14 can generate 360 pulses per revolution. One pulse number represents the steering wheel angle value of 1°. When the wheel is turned on, the steering angle sensor records The steering wheel angle value is cleared.
液压同步转向系统还包括补偿机构,使得在车辆方向盘14与转向轮之间实现一一对应的关系,该补偿机构包括第一电磁阀7、第一节流阀8、第二电磁阀12和第二节流阀11;第一电磁阀7的a口和第二电磁阀12的a1口并联通过单向阀6连通着全液压转向器5的P进油口;第一节流阀8串联在第一电磁阀7的b口上,第一节流阀8的出口分别连通着所述转向油缸9左工作腔和全液压转向器5的一个工作油口;第二节流阀11串联在第二电磁阀12的b1口上,第二节流阀11的出口分别连通着所述转向油缸9右工作腔和全液压转向器5的一个工作油口。工作时,通过第一节流阀8调节由第一电磁阀7进入转向油缸9流量的大小;通过第二节流阀11调节由第二电磁阀12进入转向油缸9流量的大小;依据车轮转角电位器10和转角传感器13的转角的差值,确定第一电磁阀7和第二电磁阀12的得电工作或失电停止工作。The hydraulic synchronous steering system also includes a compensation mechanism to achieve a one-to-one correspondence between the vehicle steering wheel 14 and the steering wheel. The compensation mechanism includes a first solenoid valve 7, a first throttle valve 8, a second solenoid valve 12, and a second solenoid valve. The second throttle valve 11; the a port of the first solenoid valve 7 and the a1 port of the second solenoid valve 12 are connected in parallel through the one-way valve 6 to the P oil inlet of the full hydraulic steering gear 5; the first throttle valve 8 is connected in series On port b of the first solenoid valve 7, the outlet of the first throttle valve 8 is respectively connected to the left working chamber of the steering cylinder 9 and a working oil port of the full hydraulic steering gear 5; the second throttle valve 11 is connected in series with the second On the b1 port of the solenoid valve 12, the outlet of the second throttle valve 11 is respectively connected to the right working chamber of the steering cylinder 9 and a working oil port of the full hydraulic steering gear 5. When working, the first throttle valve 8 is used to adjust the flow rate from the first solenoid valve 7 into the steering cylinder 9; the second throttle valve 11 is used to adjust the flow rate from the second solenoid valve 12 into the steering cylinder 9; according to the wheel angle The difference between the rotation angles of the potentiometer 10 and the rotation angle sensor 13 determines whether the first solenoid valve 7 and the second solenoid valve 12 are energized or stopped.
在本发明实施例中,通过本发明的方向盘位置校验系统在系统上电的瞬间对方向盘位置进行校验,简化了校验过程提高校验精度。In the embodiment of the present invention, the steering wheel position verification system is used to verify the steering wheel position at the moment the system is powered on, which simplifies the verification process and improves the verification accuracy.
请参阅图3,图3给出了方向盘位置校验系统的结构示意图。该方向盘位置校验系统包括:Please refer to Figure 3, which shows the structure diagram of the steering wheel position verification system. The steering wheel position verification system includes:
锁止机构,该锁止机构安装于方向盘管柱21的侧壁内。锁止机构包括机构本体和与机构本体相连接的锁销212,方向盘管柱21上开设有供锁止机构放置的安装孔211,机构本体可以带动锁销212在图示方向上进行左右往复移动。The locking mechanism is installed in the side wall of the steering wheel column 21. The locking mechanism includes a mechanism body and a lock pin 212 connected to the mechanism body. The steering wheel column 21 is provided with a mounting hole 211 for the locking mechanism to be placed. The mechanism body can drive the lock pin 212 to reciprocate left and right in the direction shown. .
齿盘22,套设于方向盘14的转向轴20,该齿盘22与所述锁止机构对应设置。可以通过 螺栓等紧固件将齿盘22与转向轴20固接,从而齿盘22可跟随转向轴20同步旋转。The gear wheel 22 is sleeved on the steering shaft 20 of the steering wheel 14, and the gear wheel 22 is arranged corresponding to the locking mechanism. The gear wheel 22 and the steering shaft 20 can be fixedly connected by fasteners such as bolts, so that the gear wheel 22 can rotate synchronously with the steering shaft 20.
当锁销212被推出安装孔211后,会卡入与之相对设置的齿盘22的齿槽内。该齿盘22具有若干个齿槽,在本实施例中,在液压同步转向系统系统断电时,机构本体推动锁销212卡入齿盘22的齿槽,而当系统重新上电时,该机构本体则会带动锁销212复位。从而使得,在系统断电后,其锁止机构会锁定方向盘14,从而可确保断电后方向盘14不会自由转动以保护液压系统,有效限定断电后方向盘14的转动幅度。When the lock pin 212 is pushed out of the mounting hole 211, it will be locked into the tooth groove of the toothed disk 22 opposite to it. The gear plate 22 has several tooth slots. In this embodiment, when the hydraulic synchronous steering system is powered off, the mechanism body pushes the lock pin 212 to snap into the tooth slots of the gear plate 22, and when the system is powered on again, the The body of the mechanism drives the lock pin 212 to reset. Therefore, after the system is powered off, its locking mechanism will lock the steering wheel 14 so as to ensure that the steering wheel 14 will not rotate freely after power off to protect the hydraulic system and effectively limit the rotation range of the steering wheel 14 after power off.
由于在系统断电的瞬间,锁销212与一齿槽对应设置,但还未及时卡入齿槽内,锁销212从安装孔211内推出至卡入齿槽的过程中,存在延时,因此在断电的瞬间和锁销212卡入两个状态下,其锁销212所对应的齿槽会出现不一致的情况,同时,系统内记录的方向盘位置会在锁销212卡入齿槽时发生变化,或是在系统断电瞬间,方向盘14存在一定转向,由于锁销212延时的时间很短,方向盘14所转动的距离大致为一个齿。从而,在本实施例中在系统重新上电后,对方向盘位置进行校验。At the moment when the system is powered off, the lock pin 212 is arranged corresponding to a tooth slot, but has not been inserted into the slot in time. There is a delay in the process of the lock pin 212 being pushed out from the mounting hole 211 to being locked into the slot. Therefore, at the moment of power failure and when the lock pin 212 is stuck in the two states, the slot corresponding to the lock pin 212 will be inconsistent. At the same time, the steering wheel position recorded in the system will be when the lock pin 212 is stuck in the slot. When a change occurs, or at the moment when the system is powered off, the steering wheel 14 has a certain steering angle. Since the delay time of the lock pin 212 is very short, the distance of the steering wheel 14 is roughly one tooth. Therefore, in this embodiment, after the system is powered on again, the steering wheel position is verified.
在本实施例中,其齿盘22上的若干个齿槽间隔设有磁性元件(图3中齿盘22的齿轮轮廓线中粗实线处即标明磁性元件),磁性元件间隔分设,在本实施例中,磁性元件为磁片,该磁片可直接粘贴在齿槽表面,或是采用紧固件例如螺钉、螺栓等将磁片固接在齿槽表面,齿槽具有两个齿槽表面,可以在两个齿槽表面都安装磁片,也可以是仅在其中一个齿槽表面安装磁片。需要说明的是,为方便确定磁性元件所安装的齿槽,对齿盘22上的各个齿槽进行编号,将磁性元件与其所在齿槽的编号进行对应。In this embodiment, several tooth slots on the gear plate 22 are provided with magnetic elements at intervals (the thick solid lines in the gear outline of the gear plate 22 in Figure 3 indicate magnetic elements), and the magnetic elements are arranged at intervals. In an embodiment, the magnetic element is a magnetic sheet, which can be directly pasted on the surface of the tooth groove, or fasteners such as screws, bolts, etc. are used to fix the magnetic sheet on the surface of the tooth groove. The tooth groove has two tooth groove surfaces. , You can install magnets on both the surfaces of the tooth grooves, or install the magnets on only one of the tooth groove surfaces. It should be noted that, in order to facilitate the determination of the tooth slot where the magnetic element is installed, each tooth slot on the gear plate 22 is numbered, and the magnetic element is corresponding to the number of the tooth slot where it is located.
同时,锁销212上安装有霍尔元件213,具体可以是在锁销212上开设用于安装霍尔元件213的凹槽,同时,在校验系统还包括有连接霍尔元件213的检测装置,该检测装置包含电压检测装置。在本实施例中,霍尔元件213可选用线性霍尔元件95A,该霍尔元件213具有三个引脚,第一个引脚通过电源线与一电源218的正极相连接,第二个引脚通过电源线与电源218的负极相连,该电源218选用汽车电源,也可以是在方向盘管柱21上另外加装的电源218,霍尔元件213的第三个引脚通过信号线与电压检测装置的输入端相连,同时电压检测装置的输出端连接第二个引脚,从而检测霍尔元件213的输出电压,其检测装置可以是直接集成在汽车的电子控制单元内。At the same time, a Hall element 213 is installed on the lock pin 212. Specifically, a groove for installing the Hall element 213 is opened on the lock pin 212. At the same time, the verification system also includes a detection device connected to the Hall element 213. , The detection device includes a voltage detection device. In this embodiment, the Hall element 213 can be a linear Hall element 95A. The Hall element 213 has three pins. The first pin is connected to the positive pole of a power supply 218 through a power line, and the second lead The pin is connected to the negative pole of the power supply 218 through a power cord. The power supply 218 is a car power supply or an additional power supply 218 installed on the steering wheel column 21. The third pin of the Hall element 213 is detected by a signal line and voltage. The input terminal of the device is connected, and the output terminal of the voltage detection device is connected to the second pin to detect the output voltage of the Hall element 213. The detection device may be directly integrated in the electronic control unit of the automobile.
在系统断电的瞬间,锁销212所对应的齿槽为初始齿槽,该初始齿槽与其相邻的齿槽必然存在其中一齿槽设有磁性元件,当锁销212卡入带有磁性元件的齿槽内时,霍尔元件213与磁性元件之间发生霍尔效应,一旦系统重新上电,霍尔元件213会产生输出一高电平其电压产生变化,相反,当锁销212卡入不存在磁性元件的齿槽内时,系统上电后,霍尔元件213 的输出电压无变化,从而可判断锁销212所卡入的齿槽,最终确定方向盘位置,完成校验。At the moment when the system is powered off, the tooth slot corresponding to the lock pin 212 is the initial tooth slot. The initial tooth slot and its adjacent tooth slot must exist. One of the tooth slots is equipped with a magnetic element. In the cogging of the element, the Hall effect occurs between the Hall element 213 and the magnetic element. Once the system is powered on again, the Hall element 213 will output a high level and its voltage will change. On the contrary, when the lock pin 212 is stuck When entering the slot where there is no magnetic element, after the system is powered on, the output voltage of the Hall element 213 does not change, so that the slot into which the lock pin 212 is stuck can be judged, and the steering wheel position is finally determined and the verification is completed.
在本实施例中,机构本体依据系统上电和断电来带动锁销212执行缩回安装孔211、卡入齿槽动作,进一步地,其机构本体包括驱动元件215和连接所述驱动元件215与锁销212的弹性元件214,其弹性元件214可以选用弹簧或橡胶。驱动元件215向锁销212提供驱动力,在系统上电时,驱动元件215带动锁销212缩回至安装孔211内,同时弹性元件214受到压缩,方向盘14可以自由转动,当系统断电时,在弹性元件214的作用力下锁销212被推动卡入齿槽内。In this embodiment, the mechanism body drives the lock pin 212 to retract the mounting hole 211 and snap into the cogging according to the power on and off of the system. Further, the mechanism body includes a driving element 215 and connecting the driving element 215. For the elastic element 214 of the lock pin 212, the elastic element 214 can be spring or rubber. The drive element 215 provides driving force to the lock pin 212. When the system is powered on, the drive element 215 drives the lock pin 212 to retract into the mounting hole 211, while the elastic element 214 is compressed, and the steering wheel 14 can rotate freely. When the system is powered off , Under the force of the elastic element 214, the lock pin 212 is pushed into the tooth groove.
在一实施例中,驱动元件215可选用电磁继电器216,如图4所示,相应地,可以在锁销212的一侧固接有衔铁217,电磁继电器216通过弹性元件214例如弹簧连接该衔铁217,在通电时电磁继电器216与衔铁217之间的磁吸力,使得锁销212固定在安装孔211内,此时弹性元件214处于被压缩状态,而当系统断电时,电磁继电器216与衔铁217之间的磁吸力消失,此时在弹性元件214的作用力下,锁销212被推出卡入齿盘22的齿槽内,从而将齿盘22锁定。In one embodiment, the driving element 215 can be an electromagnetic relay 216, as shown in FIG. 4, correspondingly, an armature 217 can be fixedly connected to one side of the lock pin 212, and the electromagnetic relay 216 is connected to the armature through an elastic element 214, such as a spring. 217. The magnetic attraction between the electromagnetic relay 216 and the armature 217 when energized causes the lock pin 212 to be fixed in the mounting hole 211. At this time, the elastic element 214 is in a compressed state, and when the system is powered off, the electromagnetic relay 216 and the armature The magnetic attraction force between 217 disappears. At this time, under the force of the elastic element 214, the lock pin 212 is pushed out and locked into the tooth groove of the toothed disk 22, thereby locking the toothed disk 22.
在另一实施例中,其驱动元件215可以使用气缸或液压缸,如图5所示,以气缸为例进行说明,依据锁销212的直线式运动,气缸选用直线往复式气缸,气缸主要由活塞、缸筒219、推杆2191组成,将气缸的缸筒219的输入端与外界气源相连,推杆2191与锁销212固接,同时,在推杆2191外部套设弹性元件214,该弹性元件214可连接气缸的缸体和锁销212,在通电时气缸动作,将推杆2191朝向远离齿盘22的一侧推动,从而带动锁销212缩回安装孔211内,同时弹性元件214被压缩,而当系统断电时,在弹性元件214的作用力下,锁销212被推出卡入齿盘22的齿槽内,从而将齿盘22锁定。In another embodiment, the driving element 215 can use an air cylinder or a hydraulic cylinder. As shown in FIG. 5, the air cylinder is taken as an example for description. According to the linear movement of the lock pin 212, the air cylinder is a linear reciprocating cylinder. The piston, cylinder 219, and push rod 2191 are composed of connecting the input end of the cylinder 219 of the air cylinder with an external air source. The push rod 2191 is fixedly connected to the lock pin 212. At the same time, an elastic element 214 is sleeved outside the push rod 2191. The elastic element 214 can be connected to the cylinder body of the cylinder and the lock pin 212. When the power is turned on, the cylinder acts to push the push rod 2191 toward the side away from the ring gear 22, thereby driving the lock pin 212 to retract into the mounting hole 211, and the elastic element 214 It is compressed, and when the system is powered off, under the force of the elastic element 214, the locking pin 212 is pushed out and locked into the tooth groove of the toothed disk 22, thereby locking the toothed disk 22.
当然,驱动元件215还可以采用其他结构,例如电机,电机通过连杆来带动锁销212实现缩回安装孔211的动作,同时在系统断电下,其锁销212可卡入齿槽内,因此,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进来实现锁销212实现往复运动,这些变化和改进都落入要求保护的本发明范围内。Of course, the driving element 215 can also adopt other structures, such as a motor. The motor drives the lock pin 212 through a connecting rod to retract the mounting hole 211. At the same time, when the system is powered off, the lock pin 212 can be locked into the tooth slot. Therefore, without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements to realize the reciprocating movement of the lock pin 212, and these changes and improvements fall within the scope of the claimed invention.
本实施例还提供了一种基于上述方向盘位置校验系统的方向盘位置校验方法,如图6所示,该校验方法主要是利用电磁继电器、气缸/液压缸的气源/动力源等元件不会在系统上电的瞬间被通电,从而使得在系统重启上电后,锁止机构带动锁销缩回存在延时,本发明利用该延时时间对方向盘位置进行校验。This embodiment also provides a steering wheel position verification method based on the above steering wheel position verification system. As shown in Figure 6, the verification method mainly uses components such as electromagnetic relays, air/power sources of cylinders/hydraulic cylinders, etc. The system will not be powered on at the moment the system is powered on, so that after the system is powered on again, there is a delay in the locking mechanism driving the lock pin to retract. The present invention uses the delay time to verify the position of the steering wheel.
所述方向盘位置校验方法主要包括以下步骤:The steering wheel position verification method mainly includes the following steps:
S1,由检测装置记录系统断电时方向盘位置对应转角值n 1S1, the detection device records the steering wheel position corresponding to the angle n 1 when the system is powered off.
S2,确定锁止机构的锁销所对应齿盘的初始齿槽,及所述初始齿槽的方向盘转角值n2。S2: Determine the initial tooth groove of the gear wheel corresponding to the lock pin of the locking mechanism, and the steering wheel angle value n2 of the initial tooth groove.
S3,沿齿盘转动方向选取所述初始齿槽的相邻齿槽,获取该相邻齿槽对应的方向盘转角值n3。S3: Select adjacent tooth grooves of the initial tooth groove along the rotation direction of the tooth wheel, and obtain the steering wheel rotation angle value n3 corresponding to the adjacent tooth groove.
需要说明的是,当系统未断电时,方向盘转角值由检测装置来采集,检测装置获取转向角传感器输出的数据脉冲信号,检测装置可以直接集成于汽车的电子控制单元内,检测装置依据数据脉冲信号记录系统方向盘位置对应转角值,根据齿盘上齿槽数量,由于齿槽的形状呈大致梯形,各齿槽存在对应的转角值范围,同时可以确定该齿槽底部对应的转角值,在本实施例中,提及齿槽的方向盘转角值是指代齿槽底部的方向盘转角值。It should be noted that when the system is not powered off, the steering wheel angle value is collected by the detection device, and the detection device obtains the data pulse signal output by the steering angle sensor. The detection device can be directly integrated into the electronic control unit of the car. The detection device is based on the data The pulse signal recording system steering wheel position corresponds to the rotation angle value. According to the number of tooth grooves on the gear wheel, since the shape of the tooth groove is roughly trapezoidal, each tooth groove has a corresponding rotation angle value range. At the same time, the rotation angle value corresponding to the bottom of the tooth groove can be determined. In this embodiment, the steering wheel angle value of the cogging refers to the steering wheel angle value at the bottom of the cogging.
为方便理解,现举例说明,在本实施例中,如图所示,图中齿盘均匀设有24个齿槽,转动方向为顺时针,其中选择一齿槽将其编号为齿槽a1,沿齿盘顺时针方向对各个齿槽进行顺序编号依次为齿槽a2、齿槽a3、齿槽a4.......齿槽a24。For ease of understanding, an example is now illustrated. In this embodiment, as shown in the figure, the toothed disk is evenly provided with 24 tooth slots, the direction of rotation is clockwise, and one tooth slot is selected and numbered as tooth slot a1. The tooth slots are sequentially numbered in the clockwise direction of the toothed disc as tooth slot a2, tooth slot a3, tooth slot a4...tooth slot a24.
因此,依据齿槽数量,确定在第一圈中,齿槽a1所对应的转角值范围为0~20,齿槽a2所对应的转角值范围为21~40,齿槽a3对应的转角值范围为41~60,依次类推直至齿槽a24。Therefore, according to the number of cogging, it is determined that in the first lap, the rotation angle value range corresponding to cogging a1 is 0-20, the rotation angle value range corresponding to cogging a2 is 21-40, and the rotation angle value range corresponding to cogging a3 is It is 41-60, and so on until the tooth slot a24.
同时,可以设置在齿槽a1的方向盘转角值为10时其锁销与齿槽a1底部对应设置,因此当锁销卡入齿槽a1中,则方向盘位置对应转角值为10,而在第二圈中齿槽a1底部与锁销对应时方向盘转角值为370,相应地,其他齿槽根据在齿盘上的所在位置可以确定与之对应的方向盘转角值,如在顺时针方向上与齿槽a1相邻的齿槽a2的方向盘转角为30。将各齿槽、齿槽的方向盘转角值和转角范围构成映射表,将该映射表可以存储检测装置的存储器内。At the same time, when the steering wheel angle value of the tooth slot a1 is 10, the lock pin is set corresponding to the bottom of the tooth slot a1. Therefore, when the lock pin is stuck in the tooth slot a1, the steering wheel position corresponds to the rotation angle value of 10, and in the second When the bottom of the tooth groove a1 in the ring corresponds to the lock pin, the steering wheel angle value is 370. Correspondingly, the other tooth grooves can determine the corresponding steering wheel angle value according to the position on the gear wheel, such as the clockwise direction and the tooth groove. The steering wheel angle of the adjacent tooth slot a2 is 30. The steering wheel angle value and the angle range of each cogging and cogging form a mapping table, and the mapping table can be stored in the memory of the detection device.
另外,由于齿盘的齿槽内间隔是指有磁性元件,从而映射表还包括磁性元件与齿槽的编号对应关系,例如编号为奇数的齿槽内设置磁性元件。In addition, since the space between the tooth grooves of the toothed disk refers to the presence of magnetic elements, the mapping table also includes the number correspondence between the magnetic elements and the tooth grooves, for example, magnetic elements are arranged in the tooth grooves with odd numbers.
从而当系统断电时方向盘转角值为15时,依据映射表可以确定处于齿槽a1的转角值范围内,此时锁销与齿槽a1对应,齿槽a1作为初始齿槽,齿槽a1的方向盘转角值作为初始齿槽的方向盘转角值n2,若转动方向为顺时针,齿槽a2作为相邻齿槽,该齿槽a2的方向盘转角值作为相邻齿槽的方向盘转角值n3。Therefore, when the steering wheel angle value is 15 when the system is powered off, it can be determined that it is within the range of the rotation angle value of the tooth slot a1 according to the mapping table. At this time, the lock pin corresponds to the tooth slot a1. The steering wheel angle value is used as the steering wheel angle value n2 of the initial cogging. If the rotation direction is clockwise, the tooth groove a2 is used as the adjacent tooth groove, and the steering wheel angle value of the tooth groove a2 is used as the steering wheel angle value n3 of the adjacent tooth groove.
S4,锁销卡入所述齿盘的齿槽内,系统上电重启,可以通过检测装置重新读取上一次断电时方向盘位置所对应转角值n1、该初始齿槽的方向盘转角值n 2、所述相邻齿槽的方向盘转角值n 3S4, the locking pin snaps into the gullet of the chainring, the system power-on reset, can be re-read by the detection apparatus when a power loss angle value n1 corresponding to the position of the steering wheel, the steering angle initial value of n 2 cogging , The steering wheel angle value n 3 of the adjacent tooth groove.
S5,检测所述霍尔元件的输出电压,确定所述锁销卡入的齿槽并取得校验后的方向盘转角值。具体地,所述步骤S5主要包括以下步骤:S5: Detect the output voltage of the Hall element, determine the tooth slot into which the lock pin is locked, and obtain the verified steering wheel angle value. Specifically, the step S5 mainly includes the following steps:
S51,检测所述霍尔元件的输出信号,可以由检测装置内的电压检测装置直接采集霍尔元 件的输出信号,判断霍尔元件输出电压是否发生变化。S51: Detect the output signal of the Hall element, and the voltage detection device in the detection device may directly collect the output signal of the Hall element to determine whether the output voltage of the Hall element has changed.
S52,分别判断所述初始齿槽和相邻齿槽是否设有磁性元件。具体是:在确定初始齿槽和相邻齿槽后,仍可依据检测装置内的映射表来确定磁性元件所在的齿槽。S52: Determine whether the initial tooth slot and the adjacent tooth slot are provided with magnetic elements. Specifically, after determining the initial cogging and adjacent cogging, the cogging where the magnetic element is located can still be determined according to the mapping table in the detection device.
由于磁性元件靠近霍尔元件时,可以产生霍尔效应,因此可依据霍尔元件输出的电压来进一步确定锁销卡入的齿槽。Since the magnetic element is close to the Hall element, the Hall effect can be generated, so the cogging into which the lock pin is locked can be further determined according to the voltage output by the Hall element.
S53,当所述初始齿槽设有磁性元件,同时霍尔元件的输出无电压变化,则确定所述锁止机构所卡入的齿槽为相邻齿槽,校验后的方向盘转角值n=n 3S53: When the initial cogging is provided with a magnetic element and there is no voltage change in the output of the Hall element, it is determined that the cogging locked by the locking mechanism is an adjacent cogging, and the steering wheel angle value n after verification is =n 3 ;
S54,当所述初始齿槽未设有磁性元件,同时霍尔元件的输出存在电压变化,则确定所述锁止机构所卡入的齿槽为相邻齿槽,校验后的方向盘转角值n=n 3,反之,则校验后的方向盘转角值n=n 2S54: When the initial cogging is not provided with a magnetic element, and there is a voltage change in the output of the Hall element, it is determined that the cogging locked by the locking mechanism is an adjacent cogging, and the steering wheel angle value after verification n=n 3 , otherwise, the steering wheel angle value after verification is n=n 2 .
当系统上电,驱动元件通电开始运作后,锁销被带动缩回至安装孔内,本发明的校验方法可以利用驱动元件的延时来完成方向盘位置的校验,由于延时时间很短,驾驶人员在系统上电后使用方向盘不会感觉到卡顿。When the system is powered on and the drive element starts to operate, the lock pin is driven to retract into the mounting hole. The verification method of the present invention can use the delay of the drive element to complete the verification of the steering wheel position, because the delay time is very short , The driver will not feel the freeze when using the steering wheel after the system is powered on.
通过上述校验方法可以确定此时方向盘位置对应的转角值,有效保证液压同步转向系统断电重启后方向盘位置与车轮位置的一一对应关系,在通电瞬间完成方向盘位置校验,简化校验过程提高校验精度。The above verification method can determine the steering wheel position corresponding to the angle value at this time, which effectively guarantees the one-to-one correspondence between the steering wheel position and the wheel position after the hydraulic synchronous steering system is powered off and restarted. The steering wheel position verification is completed at the moment of power-on, simplifying the verification process Improve the calibration accuracy.
综上所述,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the present invention effectively overcomes various shortcomings in the prior art and has high industrial value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only exemplarily illustrate the principles and effects of the present invention, and are not used to limit the present invention. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.

Claims (10)

  1. 一种方向盘位置校验系统,其特征在于,包括:A steering wheel position verification system is characterized in that it comprises:
    齿盘,具有若干个齿槽,该若干个齿槽间隔设有磁性元件;The toothed disk has a plurality of tooth grooves, and the plurality of tooth grooves are provided with magnetic elements at intervals;
    锁止机构,安装于方向盘管柱的侧壁内,该锁止机构与方向盘的齿盘对应设置;所述锁止机构包括具有霍尔元件的锁销,所述锁销在系统断电时卡入所述齿槽;The locking mechanism is installed in the side wall of the steering wheel pipe column, and the locking mechanism is arranged corresponding to the gear plate of the steering wheel; the locking mechanism includes a lock pin with a Hall element, and the lock pin is locked when the system is powered off Into the tooth slot;
    检测装置,连接所述霍尔元件,在系统重新上电时依据所述霍尔元件的输出信号,校验所述方向盘位置对应转角值。The detection device is connected to the Hall element, and when the system is re-powered on, the steering wheel position corresponds to the angle of rotation according to the output signal of the Hall element.
  2. 根据权利要求1所述的方向盘位置校验系统,其特征在于:所述锁止机构还包括驱动元件和连接驱动元件与锁销的弹性元件,所述驱动元件在系统上电时拉动所述锁销置于所述侧壁内,所述弹性元件受压。The steering wheel position verification system according to claim 1, wherein the locking mechanism further comprises a driving element and an elastic element connecting the driving element and the lock pin, and the driving element pulls the lock when the system is powered on. The pin is placed in the side wall, and the elastic element is compressed.
  3. 根据权利要求2所述的方向盘位置校验系统,其特征在于:所述驱动元件为电磁继电器、气缸或液压缸。The steering wheel position verification system according to claim 2, wherein the driving element is an electromagnetic relay, an air cylinder or a hydraulic cylinder.
  4. 根据权利要求3所述的方向盘位置校验系统,其特征在于:当所述驱动元件为电磁继电器时,所述锁销的一侧固接衔铁,所述电磁继电器通过弹性元件连接所述衔铁。The steering wheel position verification system according to claim 3, wherein when the driving element is an electromagnetic relay, one side of the lock pin is fixedly connected to an armature, and the electromagnetic relay is connected to the armature through an elastic element.
  5. 根据权利要求3所述的方向盘位置校验系统,其特征在于:当所述驱动元件为气缸或液压缸时,所述驱动元件的推杆连接所述锁销,该推杆外部套设所述弹性元件。The steering wheel position verification system according to claim 3, wherein when the driving element is an air cylinder or a hydraulic cylinder, the push rod of the driving element is connected to the lock pin, and the push rod is sheathed with the Elastic element.
  6. 根据权利要求2、4或5所述的方向盘位置校验系统,其特征在于:所述弹性元件为弹簧或橡胶。The steering wheel position verification system according to claim 2, 4 or 5, wherein the elastic element is a spring or rubber.
  7. 根据权利要求1所述的方向盘位置校验系统,其特征在于:所述磁性元件为磁片。The steering wheel position verification system according to claim 1, wherein the magnetic element is a magnetic sheet.
  8. 一种方向盘位置校验方法,其特征在于:所述方向盘校验方法包括以下步骤:A method for verifying the position of a steering wheel, characterized in that: the method for verifying a steering wheel includes the following steps:
    S1,检测装置记录系统断电时方向盘位置对应转角值n 1S1, the detection device records the steering wheel position corresponding to the angle of rotation n 1 when the system is powered off;
    S2,确定锁止机构的锁销所对应齿盘的初始齿槽,及所述初始齿槽的方向盘转角值n 2S2, determine the initial tooth groove of the gear wheel corresponding to the lock pin of the locking mechanism, and the steering wheel angle value n 2 of the initial tooth groove,
    S3,沿齿盘转动方向选取所述初始齿槽的相邻齿槽,获取该相邻齿槽对应的方向盘转角值n 3S3, selecting adjacent tooth grooves of the initial tooth groove along the rotation direction of the tooth wheel, and obtaining the steering wheel rotation angle value n 3 corresponding to the adjacent tooth groove;
    S4,所述锁销卡入所述齿盘的齿槽内,系统上电重启,检测装置重新读取上一次断电时方向盘位置所对应转角值n 1、该初始齿槽的方向盘转角值n 2、所述相邻齿槽的方向盘转角值n 3S4, the lock pin is stuck in the tooth slot of the gear wheel, the system is powered on and restarted, and the detection device re-reads the steering wheel angle value n 1 corresponding to the steering wheel position at the last power failure and the steering wheel angle value n of the initial tooth slot 2. The steering wheel angle value n 3 of the adjacent tooth groove;
    S5,检测所述霍尔元件的输出信号,确定所述锁销卡入的齿槽并取得校验后的方向盘转角值。S5: Detect the output signal of the Hall element, determine the tooth slot into which the lock pin is locked, and obtain the verified steering wheel angle value.
  9. 根据权利要求8所述的方向盘位置校验方法,其特征在于:确定所述锁止机构所卡入的齿槽并取得其齿槽对应的方向盘转角值的步骤,包括:8. The steering wheel position verification method according to claim 8, wherein the step of determining the tooth groove into which the locking mechanism is locked and obtaining the steering wheel angle value corresponding to the tooth groove includes:
    S51,检测所述霍尔元件的输出信号,S51, detecting the output signal of the Hall element,
    S52,分别判断所述初始齿槽和相邻齿槽是否设有磁性元件。S52: Determine whether the initial tooth slot and the adjacent tooth slot are provided with magnetic elements.
  10. 根据权利要求9所述的方向盘位置校验方法,其特征在于:确定所述锁止机构所卡入的齿槽并取得其齿槽对应的方向盘转角值的步骤,还包括:The steering wheel position verification method according to claim 9, characterized in that the step of determining the tooth groove into which the locking mechanism is locked and obtaining the steering wheel angle value corresponding to the tooth groove further comprises:
    S53,当所述初始齿槽设有磁性元件,同时霍尔元件的输出无电压变化,则确定所述锁止机构所卡入的齿槽为相邻齿槽,校验后的方向盘转角值n=n 3S53: When the initial cogging is provided with a magnetic element and there is no voltage change in the output of the Hall element, it is determined that the cogging locked by the locking mechanism is an adjacent cogging, and the steering wheel angle value n after verification is =n 3 ;
    S54,当所述初始齿槽未设有磁性元件,同时霍尔元件的输出存在电压变化,则确定所述锁止机构所卡入的齿槽为相邻齿槽,校验后的方向盘转角值n=n 3,反之,则校验后的方向盘转角值n=n 2S54: When the initial cogging is not provided with a magnetic element, and there is a voltage change in the output of the Hall element, it is determined that the cogging locked by the locking mechanism is an adjacent cogging, and the steering wheel angle value after verification n=n 3 , otherwise, the steering wheel angle value after verification is n=n 2 .
PCT/CN2020/100542 2019-07-09 2020-07-07 Steering wheel position checking system and checking method WO2021004441A1 (en)

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