WO2020255059A1 - Purification method of carfilzomib - Google Patents
Purification method of carfilzomib Download PDFInfo
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- WO2020255059A1 WO2020255059A1 PCT/IB2020/055782 IB2020055782W WO2020255059A1 WO 2020255059 A1 WO2020255059 A1 WO 2020255059A1 IB 2020055782 W IB2020055782 W IB 2020055782W WO 2020255059 A1 WO2020255059 A1 WO 2020255059A1
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- Prior art keywords
- carfilzomib
- eluent
- purification
- hplc
- acetonitrile
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- VYWHWZRQVPSIET-JZLOIRNBSA-N CC(C)/C=C(\C(N[C@@H](Cc1ccccc1)C(O)=O)=O)/NC([C@H](CCc1ccccc1)NC(CN1CCOCC1)=O)=O Chemical compound CC(C)/C=C(\C(N[C@@H](Cc1ccccc1)C(O)=O)=O)/NC([C@H](CCc1ccccc1)NC(CN1CCOCC1)=O)=O VYWHWZRQVPSIET-JZLOIRNBSA-N 0.000 description 1
- BLMPQMFVWMYDKT-NZTKNTHTSA-N CC(C)C[C@@H](C([C@]1(C)OC1)=O)NC([C@H](Cc1ccccc1)NC([C@H](CC(C)C)NC([C@H](CCc1ccccc1)NC(CN1CCOCC1)=O)=O)=O)=O Chemical compound CC(C)C[C@@H](C([C@]1(C)OC1)=O)NC([C@H](Cc1ccccc1)NC([C@H](CC(C)C)NC([C@H](CCc1ccccc1)NC(CN1CCOCC1)=O)=O)=O)=O BLMPQMFVWMYDKT-NZTKNTHTSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
- G01N30/02—Column chromatography
- G01N30/88—Integrated analysis systems specially adapted therefor, not covered by a single one of the groups G01N30/04 - G01N30/86
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K38/00—Medicinal preparations containing peptides
- A61K38/04—Peptides having up to 20 amino acids in a fully defined sequence; Derivatives thereof
- A61K38/07—Tetrapeptides
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
- G01N30/02—Column chromatography
- G01N30/04—Preparation or injection of sample to be analysed
- G01N30/06—Preparation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
- G01N30/02—Column chromatography
- G01N30/26—Conditioning of the fluid carrier; Flow patterns
- G01N30/28—Control of physical parameters of the fluid carrier
- G01N30/34—Control of physical parameters of the fluid carrier of fluid composition, e.g. gradient
Definitions
- the present invention generally relates to a process for purification of carfilzomib using preparative high performance liquid chromatography (prep-HPLC).
- Carfilzomib is a tetrapeptide epoxyketone, also known as (2S)-N-((S)-l-((S)-4-methyl-l- ((R)-2-methyloxiran2-yl)-l-oxopentan-2-yl-carbamoyl)-2-phenyl-ethyl)-2-((S)-2-(2- morpholine acetamido)-4-phenylbutanamido)-4-methyl-pentanamide, is represented by the following structure:
- Carfilzomib is marketed by Onyx Pharma under the trade name Kyprolis ® and is approved as a single agent for the treatment of patients with relapsed or refractory multiple myeloma; and also approved in combination with dexamethasone or with lenalidomide plus dexamethasone for the treatment of patients with relapsed or refractory multiple myeloma who have received one to three lines of therapy.
- the process disclosed under this article involves purification of finally obtained carfilzomib by silica gel column chromatography using methylene dichloride and methanol as an eluent.
- Chinese Patent application No: 104356205 (“the‘205 publication”) discloses purification of carfilzomib by silica gel column using ethyl acetate and n-hexane as the mobile phase and followed by crystallization of the obtained compound from acetone and n-hexane.
- peptide coupling reactions involves formation of numerous impurities such as isomer impurities, degradant impurities and side reaction impurities. Presence of impurities in a pharmaceutical compound is undesirable, in extreme cases, might even be harmful to a patient, and health authorities in many jurisdictions (e.g. the Food and Drug Administration in the United States) have established guidelines relating to acceptable levels of impurities in pharmaceuticals. The need for and commercial utility of methods of reducing the level of impurities in any pharmaceutical are self-evident.
- the present invention aims to propose a simple purification system that avoids the aforementioned difficulties and which is more robust, user convenient and up- scalable process for the purification of carfilzomib.
- the present invention provides a process for purification of carfilzomib by preparative high performance liquid chromatography; the process utilizes selective eluent system by providing easy separation of impurities and reduces the purification time with higher yield and also avoiding the solvent crystallizations and cumbersome saltification steps.
- the present invention generally relates to a process for purification of carfilzomib using preparative high performance liquid chromatography (Prep-HPLC).
- the present invention provides a process for purification of carfilzomib, comprising subjecting the carfilzomib to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib.
- the present invention provides a process for purification of carfilzomib, comprising subjecting the crude carfilzomib to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib; wherein the suitable eluent is selected from the group consisting of: alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
- the present invention provides a process for purification of carfilzomib, comprising subjecting the crude carfilzomib containing at least one related impurity to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib; wherein the crude carfilzomib containing at least one related impurity identified with following relative retention time (RRT) impurities:
- the present invention provides a process for purification of carfilzomib, comprising:
- the present invention provides a process for purification of carfilzomib, comprising:
- the present invention provides a process for purification of carfilzomib, comprising:
- the suitable eluent is selected from the group consisting of: alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof; and wherein the crude carfilzomib containing at least one related impurity identified with following relative retention time (RRT) impurities:
- the present invention provides a process for purification of carfilzomib, comprising: subjecting the carfilzomib having diol impurity of Formula A (0.36 RRT) to a preparative high performance liquid chromatography using suitable eluent to obtain a pure carfilzomib having diol impurity less than 0.15% by HPLC.
- the present invention provides a process for purification of carfilzomib, comprising: subjecting the carfilzomib having diol impurity of Formula A (0.36 RRT) to a preparative high performance liquid chromatography using suitable eluent to obtain a pure carfilzomib having diol impurity less than 0.15% by HPLC; wherein the suitable eluent is selected from the group consisting of: alcohols, ketones, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
- the present invention provides carfilzomib having less than 0.15% by HPLC of one or more of following relative retention time (RRT) impurities:
- the present invention provides carfilzomib having less than 0.1% by HPLC of one or more of following relative retention time (RRT) impurities: In accordance with another embodiment, the present invention provides carfilzomib having less than 0.05% by HPLC of one or more of following relative retention time (RRT) impurities:
- the present invention provides carfilzomib having less than 0.15% by HPLC of diol impurity of Formula A (0.36 RRT).
- the present invention provides carfilzomib having less than 0.1% by HPLC of diol impurity of Formula A (0.36 RRT).
- the present invention provides a pharmaceutical composition comprising carfilzomib obtained by the process of the invention and/or at least one pharmaceutically acceptable excipient.
- Figure- 1 represents purification results of carfilzomib obtained from the known purification methods and preparative HPLC method.
- the present invention relates to a process for purification of carfilzomib using preparative high performance liquid chromatography, which process avoids the cumbersome solvent crystallizations and saltification steps thereby getting the product with high yields.
- one of the key impurity (diol impurity), which is formed by cleavage of epoxide ring, is very difficult to minimize or remove using the reported purifications, particularly by salt formation methods as this impurity further getting converted to corresponding ester impurity (as below) with the salt forming agents for example maleate ester or oxalate ester with the maleic acid and oxalic acid respectively.
- ester impurities are not easily removed by the subsequent desaltification step/purification steps and the same retain with the carfilzomib. Therefore additional column purification is required to remove these specific impurities and this additional step adds burden to the commercial process.
- the known purification methods are not enough to get required purity and the known methods are laborious and having less yields, as reported methods involves multiple purifications or at least two purifications comprises either solvent crystallization or saltification and subsequent desaltification steps.
- the inventors of the present invention have surprisingly found that purification of carfilzomib using preparative high performance liquid chromatography, which involves mainly eliminating process impurities, using suitable eluents thereby getting product with more yield when compared to known multiple purification methods. Therefore, cumbersome salt formation and silica-gel column purifications of multiple purifications are avoided.
- the present invention provides a process for purification of carfilzomib, comprising subjecting the carfilzomib to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib.
- the present invention provides a process for purification of carfilzomib, comprising subjecting the crude carfilzomib containing at least one related impurity to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib; wherein the crude carfilzomib containing at least one related impurity identified with following relative retention time (RRT) impurities:
- the present invention provides a process for purification of carfilzomib, comprising:
- the carfilzomib may be prepared by any known processes; including process disclosed by Michael Screen et al. in Journal of biological chemistry vol. 285, no. 51, pp. 40125-40134, 2010, the content of which is incorporated herein by reference.
- the "carfilzomib" in step a) refers to crude carfilzomib which may be having content of total impurities about 20%, and/or having at least one or more of the following impurities as identified by their RRT :
- the "carfilzomib" in step a) refers to crude carfilzomib which may be having content of total impurities about 20%, preferably having about 15% and more preferably having about 10% and/or having at least one or more of the following impurities as identified by their RRT with the content of greater than 0.05%:
- a purification process of the present invention is carried out by eluting carfilzomib through a preparative high performance liquid chromatography column, wherein the column is packed under a dynamic axial compression mode with operating pressures up to about 100 bar with a silica gel which is suitable to separate pure carfilzomib from its impurities, for example Luna prep Cl 8(3) 200 x 30 mm to 500 x 60 mm with about 5-50 pm particles, preferably 300 x 50 mm with about 10 pm particles.
- Flow rate of the mobile phase may be selected from about 10 ml to 80 ml per minute, preferably about 30 ml to 60 ml per minute, more preferably about 50 ml per minute.
- Conditions for the preparative column chromatography are known to the person skilled in the art.
- the step a) of forgoing process involves, dissolving the crude carfilzomib in a suitable solvent or a mixture thereof at a temperature of about 25-35°C to obtain a solution.
- the suitable solvent used herein in step a) is selected from a solution in which carfilzomib can dissolve completely.
- Example for the suitable solvent include, but is not limited to alcohols, ketones, nitriles, ethers, halogenated hydrocarbons, esters and mixtures thereof.
- the alcohols include, but are not limited to methanol, ethanol, isopropanol, butanol and the like; ketones include, but are not limited to acetone, methyl isobutyl ketone, methyl ethyl ketone and the like; nitriles include, but are not limited to acetonitrile, propionitrile and the like; ethers include, but are not limited to tetrahydrofuran, methyl tertiary butyl ether and the like; halogenated hydrocarbons include, but are not limited to methylene chloride, ethylene chloride, chloroform and the like; esters include, but are not limited to ethyl acetate, methyl acetate, isopropyl acetate and the like and mixtures thereof; preferably a mixture of acetonitrile and tetrahydrofuran.
- step a) solution may be filtered to remove any undissolved particles present in the solution.
- the step b) of forgoing process involves, subjecting the step a) solution to a preparative high performance liquid chromatography by eluting using suitable eluent.
- the suitable eluent used herein in step b) is selected from the group consisting of, but is not limited to alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
- the alcohols include, but are not limited to methanol, ethanol, isopropanol, butanol and the like; nitriles include, but are not limited to acetonitrile, propionitrile and the like; ethers include, but are not limited to tetrahydrofuran, methyl tertiary butyl ether and the like; halogenated hydrocarbons include, but are not limited to methylene chloride, ethylene chloride, chloroform and the like; esters include, but are not limited to ethyl acetate, methyl acetate, isopropyl acetate and the like; aliphatic hydrocarbons include, but are not to hexane, heptane, propane, cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane and the like; water and mixtures thereof.
- the step b) of preparative high performance liquid chromatography involves reverse phase chromatography with a gradient elution.
- the gradient elution of step b) comprises eluent A and eluent B with predefined ratio.
- the eluent A is selected from water, hexane or heptane and eluent B is selected from acetonitrile, methanol, ethanol, methylene chloride or ethyl acetate.
- the eluent A may be ranging from 20 to 90 % (v/v) and eluent B may be from 10 to 80 % (v/v).
- the gradient of step b) is ranging from 40 to 80 % (v/v) of eluent A, and from 20 to 60 % (v/v) of eluent B.
- the gradient system for the present invention is water as eluent A and acetonitrile as eluent B.
- the step c) of forgoing process involves, collecting the pure fractions of carfilzomib from high performance liquid chromatography and pooling.
- desired fractions are collected at regular intervals and analyzed for purity.
- the suitable collected fractions containing the product of similar purities may be pooled together and the pure product is extracted using a suitable organic solvent such as ethyl acetate, methylene chloride and the like and mixture thereof.
- the product containing layer is separated and subjected to removal of solvent by the methods known in the art, for example removal of solvent by distillation under either atmospheric conditions or under vacuum at suitable temperature to obtain pure carfilzomib.
- the present invention provides carfilzomib, obtained by the purification process described herein, substantially free of one or more of following relative retention time (RRT) impurities:
- the present invention provides carfilzomib, obtained by the purification process described herein, having a purity of at least about 97%, as measured by HPLC, preferably at least about 99%, and more preferably at least about 99.5%; having total impurities less than 0.5%, as measured by HPLC, preferably less than 0.2%, more preferably less than 0.1%, still more preferably less than 0.05%; substantially free of one or more of impurities as defined by their RRT values; and substantially free of diol impurity; where in the word“substantially free” refers to said impurities are less than 0.10% as measured by HPLC, preferably less than 0.05% as measured by HPLC, more preferably less than the detectable value by HPLC.
- the known purification methods described for carfilzomib in the art are involved either by silica-gel column chromatography or by solvent crystallization or by saltification and followed by desaltification methods, which methods are not effective in either decreasing the process impurities or obtaining the desired pure API.
- the present invention provides a process for purification of carfilzomib using preparative high performance liquid chromatography, which involves mainly eliminating process impurities, specifically diol impurity as this impurity can be removable only by the process of the invention and not by the saltification process as described under the reported literature.
- the current invention utilizes single purification for effective removal of impurities including diol impurity and getting the product with highest yield when compared to known purification methods containing solvent crystallization or salt formation and/or silica-gel column chromatography.
- the results obtained from the known purification methods and preparative HPLC methods are summarized in Figure- 1.
- the present invention provides purification of carfilzomib by preparative HPLC method, obtained by the above process, as analyzed using the high performance liquid chromatography with the conditions described below:
- the present invention provides a pharmaceutical composition comprising carfilzomib purified by the process of the invention and/or at least one pharmaceutically acceptable excipient.
- HPLC column packing Prepared Luna prep Cl 8(3) (0.35 kg) slurry by adding methanol under stirring at 25-30°C. Column was packed with the prepared silica slurry up to the bed length of ⁇ 30 cm. Column was compressed to a pressure of 70 bars with pressure 60-80 bar.
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Abstract
The present invention relates to a process for purification of carfilzomib free from its impurities using preparative high performance liquid chromatography (prep-HPLC).
Description
“PURIFICATION METHOD OF CARFILZOMIB”
PRIORITY:
This application claims the benefit under Indian Provisional Application No. 201941024296 filed on June 19, 2019 entitled“Purification method of Carfilzomib”, the content of which is incorporated by reference herein.
FIELD OF THE INVENTION
The present invention generally relates to a process for purification of carfilzomib using preparative high performance liquid chromatography (prep-HPLC).
BACKGROUND OF THE INVENTION
Carfilzomib is a tetrapeptide epoxyketone, also known as (2S)-N-((S)-l-((S)-4-methyl-l- ((R)-2-methyloxiran2-yl)-l-oxopentan-2-yl-carbamoyl)-2-phenyl-ethyl)-2-((S)-2-(2- morpholine acetamido)-4-phenylbutanamido)-4-methyl-pentanamide, is represented by the following structure:
Carfilzomib
Carfilzomib is marketed by Onyx Pharma under the trade name Kyprolis® and is approved as a single agent for the treatment of patients with relapsed or refractory multiple myeloma; and also approved in combination with dexamethasone or with lenalidomide plus dexamethasone for the treatment of patients with relapsed or refractory multiple myeloma who have received one to three lines of therapy.
U.S. Patent No. 7,232,818 (“the ‘818 patent”) discloses a variety of peptide based compounds and their derivatives such as carfilzomib and its process for preparation thereof. The process disclosed in the‘818 patent is schematically represented as follows:
The process disclosed under the ‘818 patent involves purification of finally obtained carfilzomib by dissolving in methanol and the solution was added to rapidly stirred chilled water to precipitate out carfilzomib.
Michael Screen et al. in Journal of biological chemistry vol. 285, no. 51, pp. 40125-40134, 2010 discloses preparation of carfilzomib by a different approach. The process disclosed in this article is schematically represented as follows:
The process disclosed under this article involves purification of finally obtained carfilzomib by silica gel column chromatography using methylene dichloride and methanol as an eluent.
Chinese Patent application No: 104356205 (“the‘205 publication”) discloses purification of carfilzomib by silica gel column using ethyl acetate and n-hexane as the mobile phase and followed by crystallization of the obtained compound from acetone and n-hexane.
Further, various literatures involve preparation/purification of carfilzomib by forming salts/co-crystals of carfilzomib as an intermediate. The salts reported are as follows: PCT Publication Number 2009/045497 (“the ‘497 publication”) discloses citrate, tartrate, trifluoroacetate, methanesulfonate, toluenesulfonate, chloride, and bromide salt; PCT Publication Number (s) 2016108204 (“the‘204 publication”) & 2016185450 (“the ‘450 publication”) and Chinese Patent application No: 105985408 (“the‘408 publication”) are discloses maleate salt; and PCT Publication Number: 2016088031 (“the‘031 publication”) disclose carfilzomib oxalate.
Generally peptide coupling reactions involves formation of numerous impurities such as isomer impurities, degradant impurities and side reaction impurities. Presence of impurities in a pharmaceutical compound is undesirable, in extreme cases, might even be harmful to a patient, and health authorities in many jurisdictions (e.g. the Food and Drug Administration in the United States) have established guidelines relating to acceptable levels of impurities in pharmaceuticals. The need for and commercial utility of methods of reducing the level of impurities in any pharmaceutical are self-evident.
In order to eliminate the impurities from the carfilzomib product, most of the processes described till date in the art involved purification of carfilzomib either using a silica-gel column chromatography or by a crystallization using multiple solvents or by salt formation methods. The purification methods described in the literatures are do not eliminate all impurities completely and moreover the reported purification procedures are laborious as it involves combination of cumbersome silica column purifications and subsequent solvent crystallizations as like in the‘205 publication or it involves saltification and subsequent desaltification steps as like in the‘497, ‘204, ‘450, ‘408 and‘031 literatures. Thus the processes described in the art are lengthy and results in the product with low yields.
As the selection of purification method is important for getting high pure compound with less cumbersome techniques, the present invention aims to propose a simple purification system that avoids the aforementioned difficulties and which is more robust, user convenient and up- scalable process for the purification of carfilzomib.
The present invention provides a process for purification of carfilzomib by preparative high performance liquid chromatography; the process utilizes selective eluent system by providing easy separation of impurities and reduces the purification time with higher yield and also avoiding the solvent crystallizations and cumbersome saltification steps.
SUMMARY OF THE INVENTION
The present invention generally relates to a process for purification of carfilzomib using preparative high performance liquid chromatography (Prep-HPLC).
In accordance with one embodiment, the present invention provides a process for purification of carfilzomib, comprising subjecting the carfilzomib to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib.
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising subjecting the crude carfilzomib to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib; wherein the suitable eluent is selected from the group consisting of: alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising subjecting the crude carfilzomib containing at least one related impurity to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib; wherein the crude carfilzomib containing at least one related impurity identified with following relative retention time (RRT) impurities:
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising:
a) dissolving crude carfilzomib in a suitable solvent or a mixture thereof,
b) subjecting the solution to a preparative high performance liquid chromatography (Prep-HPLC) using suitable eluent,
c) collecting pure fractions of carfilzomib, and
d) isolating the pure carfilzomib.
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising:
a) dissolving crude carfilzomib in a suitable solvent or a mixture thereof,
b) subjecting the solution to a preparative high performance liquid chromatography (Prep-HPLC) using suitable eluent,
c) collecting pure fractions of carfilzomib, and
d) isolating the pure carfilzomib; wherein the suitable eluent is selected from the group consisting of: alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising:
a) dissolving crude carfilzomib in a suitable solvent or a mixture thereof,
b) subjecting the solution to a preparative high performance liquid chromatography (Prep-HPLC) using suitable eluent,
c) collecting pure fractions of carfilzomib, and
d) isolating the pure carfilzomib; wherein the suitable eluent is selected from the group consisting of: alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof; and wherein the crude carfilzomib containing at least one related impurity identified with following relative retention time (RRT) impurities:
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising: subjecting the carfilzomib having diol impurity of Formula A (0.36 RRT) to a preparative high performance liquid chromatography using suitable eluent to obtain a pure carfilzomib having diol impurity less than 0.15% by HPLC.
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising: subjecting the carfilzomib having diol impurity of Formula A (0.36 RRT) to a preparative high performance liquid chromatography using suitable eluent to obtain a pure carfilzomib having diol impurity less than 0.15% by HPLC; wherein the suitable eluent is selected from the group consisting of: alcohols, ketones, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
In accordance with another embodiment, the present invention provides carfilzomib having less than 0.15% by HPLC of one or more of following relative retention time (RRT) impurities:
In accordance with another embodiment, the present invention provides carfilzomib having less than 0.1% by HPLC of one or more of following relative retention time (RRT) impurities:
In accordance with another embodiment, the present invention provides carfilzomib having less than 0.05% by HPLC of one or more of following relative retention time (RRT) impurities:
In accordance with another embodiment, the present invention provides carfilzomib having less than 0.15% by HPLC of diol impurity of Formula A (0.36 RRT).
In accordance with another embodiment, the present invention provides carfilzomib having less than 0.1% by HPLC of diol impurity of Formula A (0.36 RRT).
In accordance with another embodiment, the present invention provides a pharmaceutical composition comprising carfilzomib obtained by the process of the invention and/or at least one pharmaceutically acceptable excipient.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention and together with the description, serve to explain the principles of the invention.
Figure- 1 represents purification results of carfilzomib obtained from the known purification methods and preparative HPLC method.
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to a process for purification of carfilzomib using preparative high performance liquid chromatography, which process avoids the cumbersome solvent crystallizations and saltification steps thereby getting the product with high yields.
To date purification methods disclosed under the reported literature involves either silica-gel column chromatography or by solvent crystallization or by salt formation methods. By using the known purification methods it is very difficult to eliminate the process impurities completely even after repeated purifications either by solvent crystallization methods and/or saltification and desaltification steps.
The present inventors have observed that, preparation of carfilzomib by coupling of free amine intermediate with morpholine acetic acid as per the process disclosed by Michael Screen et al. involves formation of numerous process impurities. These impurities are very difficult to separate from carfilzomib even after repeated purifications using either silica gel
column chromatography or salt formation method or crystallization method. The impurities identified by the present inventors are listed as below:
Further the present inventors have also observed that one of the key impurity (diol impurity), which is formed by cleavage of epoxide ring, is very difficult to minimize or remove using the reported purifications, particularly by salt formation methods as this impurity further getting converted to corresponding ester impurity (as below) with the salt forming agents for example maleate ester or oxalate ester with the maleic acid and oxalic acid respectively. These ester impurities are not easily removed by the subsequent desaltification step/purification steps and the same retain with the carfilzomib. Therefore additional column purification is required to remove these specific impurities and this additional step adds burden to the commercial process.
Moreover the known purification methods are not enough to get required purity and the known methods are laborious and having less yields, as reported methods involves multiple purifications or at least two purifications comprises either solvent crystallization or saltification and subsequent desaltification steps. To overcome the difficulties associated with the art, the inventors of the present invention have surprisingly found that purification of carfilzomib using preparative high performance liquid chromatography, which involves mainly eliminating process impurities, using suitable eluents thereby getting product with more yield when compared to known multiple purification methods. Therefore, cumbersome salt formation and silica-gel column purifications of multiple purifications are avoided.
In accordance with one embodiment, the present invention provides a process for purification of carfilzomib, comprising subjecting the carfilzomib to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib.
In accordance with another embodiment, the present invention provides a process for purification of carfilzomib, comprising subjecting the crude carfilzomib containing at least one related impurity to a preparative high performance liquid chromatography using suitable eluent to obtain pure carfilzomib; wherein the crude carfilzomib containing at least one related impurity identified with following relative retention time (RRT) impurities:
In a specific embodiment, the present invention provides a process for purification of carfilzomib, comprising:
a) dissolving crude carfilzomib in a suitable solvent or a mixture thereof,
b) subjecting the solution to a preparative high performance liquid chromatography (Prep-HPLC) using suitable eluent,
c) collecting pure fractions of carfilzomib, and
d) isolating the pure carfilzomib.
All of the steps of the above process are individually described herein below.
The carfilzomib may be prepared by any known processes; including process disclosed by Michael Screen et al. in Journal of biological chemistry vol. 285, no. 51, pp. 40125-40134, 2010, the content of which is incorporated herein by reference.
In another embodiment, the "carfilzomib" in step a) refers to crude carfilzomib which may be having content of total impurities about 20%, and/or having at least one or more of the following impurities as identified by their RRT :
In a preferred embodiment, the "carfilzomib" in step a) refers to crude carfilzomib which may be having content of total impurities about 20%, preferably having about 15% and more preferably having about 10% and/or having at least one or more of the following impurities as identified by their RRT with the content of greater than 0.05%:
A purification process of the present invention is carried out by eluting carfilzomib through a preparative high performance liquid chromatography column, wherein the column is packed under a dynamic axial compression mode with operating pressures up to about 100 bar with a silica gel which is suitable to separate pure carfilzomib from its impurities, for example Luna prep Cl 8(3) 200 x 30 mm to 500 x 60 mm with about 5-50 pm particles, preferably 300 x 50 mm with about 10 pm particles. Flow rate of the mobile phase may be selected from about 10 ml to 80 ml per minute, preferably about 30 ml to 60 ml per minute, more preferably about 50 ml per minute. Conditions for the preparative column chromatography are known to the person skilled in the art.
The step a) of forgoing process involves, dissolving the crude carfilzomib in a suitable solvent or a mixture thereof at a temperature of about 25-35°C to obtain a solution.
The suitable solvent used herein in step a) is selected from a solution in which carfilzomib can dissolve completely. Example for the suitable solvent include, but is not limited to alcohols, ketones, nitriles, ethers, halogenated hydrocarbons, esters and mixtures thereof. The alcohols include, but are not limited to methanol, ethanol, isopropanol, butanol and the like; ketones include, but are not limited to acetone, methyl isobutyl ketone, methyl ethyl ketone and the like; nitriles include, but are not limited to acetonitrile, propionitrile and the like; ethers include, but are not limited to tetrahydrofuran, methyl tertiary butyl ether and the like; halogenated hydrocarbons include, but are not limited to methylene chloride, ethylene chloride, chloroform and the like; esters include, but are not limited to ethyl acetate, methyl
acetate, isopropyl acetate and the like and mixtures thereof; preferably a mixture of acetonitrile and tetrahydrofuran.
Optionally the step a) solution may be filtered to remove any undissolved particles present in the solution.
The step b) of forgoing process involves, subjecting the step a) solution to a preparative high performance liquid chromatography by eluting using suitable eluent.
The suitable eluent used herein in step b) is selected from the group consisting of, but is not limited to alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof. The alcohols include, but are not limited to methanol, ethanol, isopropanol, butanol and the like; nitriles include, but are not limited to acetonitrile, propionitrile and the like; ethers include, but are not limited to tetrahydrofuran, methyl tertiary butyl ether and the like; halogenated hydrocarbons include, but are not limited to methylene chloride, ethylene chloride, chloroform and the like; esters include, but are not limited to ethyl acetate, methyl acetate, isopropyl acetate and the like; aliphatic hydrocarbons include, but are not to hexane, heptane, propane, cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane and the like; water and mixtures thereof. Preferably the suitable eluent includes, water, methanol, ethanol, acetonitrile, methylene chloride, ethyl acetate, hexane, heptane and mixture thereof.
In an embodiment, the step b) of preparative high performance liquid chromatography involves reverse phase chromatography with a gradient elution.
Preferably, the gradient elution of step b) comprises eluent A and eluent B with predefined ratio. The eluent A is selected from water, hexane or heptane and eluent B is selected from acetonitrile, methanol, ethanol, methylene chloride or ethyl acetate. The eluent A may be ranging from 20 to 90 % (v/v) and eluent B may be from 10 to 80 % (v/v). More preferably, the gradient of step b) is ranging from 40 to 80 % (v/v) of eluent A, and from 20 to 60 % (v/v) of eluent B. More preferably the gradient system for the present invention is water as eluent A and acetonitrile as eluent B.
The step c) of forgoing process involves, collecting the pure fractions of carfilzomib from high performance liquid chromatography and pooling.
During elution, desired fractions are collected at regular intervals and analyzed for purity. The suitable collected fractions containing the product of similar purities may be pooled together and the pure product is extracted using a suitable organic solvent such as ethyl acetate, methylene chloride and the like and mixture thereof. The product containing layer is separated and subjected to removal of solvent by the methods known in the art, for example
removal of solvent by distillation under either atmospheric conditions or under vacuum at suitable temperature to obtain pure carfilzomib.
In another embodiment, the present invention provides carfilzomib, obtained by the purification process described herein, substantially free of one or more of following relative retention time (RRT) impurities:
In another embodiment, the present invention provides carfilzomib, obtained by the purification process described herein, having a purity of at least about 97%, as measured by HPLC, preferably at least about 99%, and more preferably at least about 99.5%; having total impurities less than 0.5%, as measured by HPLC, preferably less than 0.2%, more preferably less than 0.1%, still more preferably less than 0.05%; substantially free of one or more of impurities as defined by their RRT values; and substantially free of diol impurity; where in the word“substantially free” refers to said impurities are less than 0.10% as measured by HPLC, preferably less than 0.05% as measured by HPLC, more preferably less than the detectable value by HPLC.
The known purification methods described for carfilzomib in the art are involved either by silica-gel column chromatography or by solvent crystallization or by saltification and followed by desaltification methods, which methods are not effective in either decreasing the process impurities or obtaining the desired pure API. The present invention provides a process for purification of carfilzomib using preparative high performance liquid chromatography, which involves mainly eliminating process impurities, specifically diol impurity as this impurity can be removable only by the process of the invention and not by the saltification process as described under the reported literature. The current invention utilizes single purification for effective removal of impurities including diol impurity and getting the product with highest yield when compared to known purification methods containing solvent crystallization or salt formation and/or silica-gel column chromatography. The results obtained from the known purification methods and preparative HPLC methods are summarized in Figure- 1.
From the Figure 1, purification using Preparative HPLC of the current invention results carfilzomib with purity about 99.9% by HPLC and having yield of 0.71w/w. whereas from other methods from salt formation and silica column chromatography method, Carfilzomib obtained with less pure and lower yield. The following table summarizes the results obtained from these two variations:
The present invention provides purification of carfilzomib by preparative HPLC method, obtained by the above process, as analyzed using the high performance liquid chromatography with the conditions described below:
In another embodiment, the present invention provides a pharmaceutical composition comprising carfilzomib purified by the process of the invention and/or at least one pharmaceutically acceptable excipient. EXAMPLES
The following non limiting examples illustrate specific embodiments of the present invention. They are not intended to be limiting the scope of the present invention in any way. REFERENCE EXAMPLE:
Preparation of carfilzomib
A mixture of dimethyl formamide (200 ml) and 2-morpholino acetic acid hydrochloride (39.2g) were added in to a round bottom flask and allowed to cool to 5°C. To the reaction mass diisopropyl ethyl amine (37.2 g), HOBt (1.89 g) and PyBOP (112.4 g) were slowly
added sequentially at 5°C. To the reaction mass was added free amine (88 g residue was dissolved in 200 mL dimethyl formamide) at 5°C and allowed to stir for 2 hrs at same temperature. After completion of the reaction, reaction mass was quenched in to water (5 lit) at 25-30°C and stirred for 15-20 min at same temperature. Reaction mass was extracted with methylene chloride. Organic layer was separated and distilled completely under vacuum at below 40°C to obtaine residue. The residue was purified by silica gel column chromatography using methylene dichloride and methanol. Then the product containing solvent fractions are concentrated under vacuum at below 50°C to obtain title compound. Wt: 95 g; Purity by HPLC: 93.77% (Retention time: 35.04). Impurity profile of carfilzomib according to Reference Example (Table- 1):
TABLE-1
EXAMPLE-1:
Purification of crude carfilzomib using preparative high performance liquid chromatography :
Preparative HPLC conditions:
Injection sample preparation: Crude carfilzomib was dissolved in a mixture of acetonitrile and tetrahydrofuran (1 :2) at 25-35°C.
HPLC column packing: Prepared Luna prep Cl 8(3) (0.35 kg) slurry by adding methanol under stirring at 25-30°C. Column was packed with the prepared silica slurry up to the bed length of ~30 cm. Column was compressed to a pressure of 70 bars with pressure 60-80 bar.
Procedure: Loaded the sample solution on to the column with a flow rate of 50 mL/min and eluted with mobile phase of Mobile Phase A: purified water and Mobile Phase B: acetonitrile. The fractions related to pure carfilzomib was collected from 30 to 40 minutes of retention time and the purity of collected fractions was analyzed by using a HPLC column halo Cl 8 (150 x 4.6) mm, 2.7 mm. Pure fractions of carfilzomib were combined and the product was extracted using methylene chloride and the final product containing methylene chloride layer was concentrated under vacuum at below 40°C to obtain a pure carfilzomib. Input wt: 4.5 g; Purity by HPLC: 93.77%;
Output wt: 3.2 g; Purity by HPLC: 99.9%; Yield: 0.71 (w/w)
Impurity profile of carfilzomib according to Example- 1 (Table -2): TABLE-2
EXAMPLE-2:
Purification of crude carfilzomib using preparative high performance liquid chromatography :
Preparative HPLC conditions and process is same as described in above Example- 1 and the results are as follows:
Input wt: 80.0 g; Purity by HPLC: 95.87%;
Output wt: 56.5 g; Purity by HPLC: 99.87 %; Yield: (0.70 w/w)
Impurity profile of carfilzomib according to Example-2 (Table- 3):
TABLE- 3
COMPARATIVE EXAMPLE-1:
Purification of crude carfilzomib using maleate salt formation Crude carfilzomib (90.5 g; HPLC Purity: 93.77%), acetonitrile (862 mL) and tetrahydrofuran (215 mL) were added in to a round bottom flask at 25-35°C. To the reaction mass was added maleic acid (14.4 g) at 25-35°C and stirred for 2 hrs at same temperature. Solids were filtered
and washed with acetonitrile (431 mL), suck dried the solid for 5 min and dried the wet material under vacuum at 40-45 °C for about 4 hrs to obtain the title compound.
Input wt: 90.5 g; Purity by HPLC: 93.77%;
Output wt: 70 g; Purity by HPLC: 99.1%; Yield: 0.77 (w/w) Impurity profile of obtained carfilzomib maleate salt (Table-4):
TABLE-4:
The above carfilzomib maleate salt from comparative example- 1 (70 g) and methylene chloride (2.1 lit) were added in to a round bottom flask and allowed to cool to 2-6°C. Reaction mass pH adjusted to 7.5-8.2 with aqueous sodium bicarbonate (21.1 g in 700 mL water) at 10-15°C. Separated the product containing organic layer and the aqueous layer was washed with methylene chloride. Combined product containing organic layer was dried with sodium sulphate (70 g) and concentrated under vacuum at below 35°C to obtain a residue. Then the residue was purified from silica gel column chromatography using silicycle silica gen IM60 and ethyl acetate as an eluent. The fractions related to pure carfilzomib was collected and the purity of collected fractions was analyzed by using a HPLC column halo Cl 8 (150 x 4.6) mm, 2.7 mm. Pure fractions of carfilzomib were combined and concentrated under vacuum at below 40°C to obtain a pure carfilzomib.
Input wt: 70 g; Purity by HPLC: 99.1%;
Output wt: 38 g; Purity by HPLC: 99.7%; Yield: 0.41 w/w (from crude carfilzomib)
Impurity profile of carfilzomib after purification according to comparative example- 1 (Table -
5):
TABLE-5
Form the Table 3 and Table 4, it is evident that the diol impurity, which is referred to as RRT 0.36 is initially observed at about 2.88% by HPLC and after saltification the same impurity is decreased to 0.25% by HPLC and at the same time corresponding ester impurity which is referred to as RRT 0.10 is formed at the level of 0.3%. In order to remove the ester impurity additional purification using chromatography is required. Whereas the present invention proposes to remove the diol impurity by single prep-HPLC without forming corresponding ester impurity thereby multiple purification steps are avoided.
It will be understood that various modifications may be made to the embodiments disclosed herein. Therefore the above description should not be constructed as limiting, but merely as exemplifications of preferred embodiments. For example, the functions described above and implemented as the best mode for operating the present invention are for illustration purposes only. Other arrangements and methods may be implemented by those skilled in the art without departing from the scope and spirit of this invention. Moreover, those skilled in the art will envision other modifications within the scope and spirit of the specification appended hereto.
Claims
1. A process for purification of carfilzomib, comprising subjecting the carfilzomib to a preparative high performance liquid chromatography (Prep-HPLC) using suitable eluent to obtain pure carfilzomib.
2. The process as claimed in claim 1, wherein the suitable eluent is selected from the group consisting of alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
3. The process as claimed in claim 2, wherein the suitable eluent is selected from the group consisting of methanol, ethanol, isopropanol, butanol, acetonitrile, propionitrile, tetrahydrofuran, methyl tertiary butyl ether, methylene chloride, ethylene chloride, chloroform, ethyl acetate, methyl acetate, isopropyl acetate, hexane, heptane, propane, cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane, water and mixtures thereof.
4. The process as claimed in claim 3, wherein the eluent is a mixture of water and acetonitrile.
5. A process for purification of carfilzomib, comprising:
a) dissolving carfilzomib in a suitable solvent or a mixture thereof,
b) subjecting the solution to a preparative high performance liquid chromatography (Prep-HPLC) using suitable eluent,
c) collecting pure fractions of carfilzomib, and
d) isolating the pure carfilzomib.
7. The process as claimed in claim 6, wherein the suitable solvent is selected from the group consisting of methanol, ethanol, isopropanol, butanol, acetone, methyl isobutyl ketone, methyl ethyl ketone, acetonitrile, propionitrile, tetrahydrofuran, methyl tertiary butyl ether, methylene chloride, ethylene chloride, chloroform, ethyl acetate, methyl acetate, isopropyl acetate and mixtures thereof.
8. The process as claimed in claim 7, wherein the suitable solvent is a mixture of acetonitrile and tetrahydrofuran.
9. The process as claimed in claim 5, wherein the suitable eluent is selected from the group consisting of alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
10. The process as claimed in claim 9, wherein the suitable eluent is selected from the group consisting of methanol, ethanol, isopropanol, butanol, acetonitrile, propionitrile, tetrahydrofuran, methyl tertiary butyl ether, methylene chloride, ethylene chloride, chloroform, ethyl acetate, methyl acetate, isopropyl acetate, hexane, heptane, propane, cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane, water and mixtures thereof.
11. The process as claimed in claim 10, wherein the eluent is a mixture of water and acetonitrile.
12. The process as claimed in claim 5, wherein the pure carfilzomib is isolated by concentrating the pure fractions.
13. A process for purification of carfilzomib, comprising subjecting the crude carfilzomib to a preparative high performance liquid chromatography using water and acetonitrile as eluent to obtain pure carfilzomib; wherein the crude carfilzomib containing at least one related impurity identified with following relative retention time (RRT):
14. A process for purification of carfilzomib, comprising: subjecting the carfilzomib having diol impurity of Formula A (0.36 RRT) to a preparative high performance liquid chromatography using suitable eluent to obtain a pure carfilzomib having diol impurity less than 0.15% by HPLC.
15. The process as claimed in claim 14, wherein the suitable eluent is selected from the group consisting of alcohols, nitriles, ethers, halogenated hydrocarbons, esters, aliphatic hydrocarbons, water and mixtures thereof.
16. The process as claimed in claim 15, wherein the suitable eluent is selected from the group consisting of methanol, ethanol, isopropanol, butanol, acetonitrile, propionitrile, tetrahydrofuran, methyl tertiary butyl ether, methylene chloride, ethylene chloride, chloroform, ethyl acetate, methyl acetate, isopropyl acetate, hexane, heptane, propane, cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane, water and mixtures thereof.
17. The process as claimed in claim 16, wherein the eluent is a mixture of water and acetonitrile.
20. Carfilzomib having less than 0.15% by HPLC of diol impurity of Formula A (0.36 RRT).
21. A pharmaceutical composition comprising carfilzomib according to claims 1-20 and at least one pharmaceutically acceptable excipient.
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WO2021257941A1 (en) * | 2020-06-19 | 2021-12-23 | Amgen Inc. | Methods of measuring carfilzomib |
CN114249796A (en) * | 2021-12-29 | 2022-03-29 | 南京格亚医药科技有限公司 | Carfilzomib key intermediate impurity and preparation method thereof |
CN114276412A (en) * | 2021-12-28 | 2022-04-05 | 南京格亚医药科技有限公司 | Preparation method of carfilzomib oxide impurities |
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WO2016185450A1 (en) * | 2015-05-21 | 2016-11-24 | Laurus Labs Private Limited | An improved processes for the preparation of carfilzomib or pharmaceutically acceptable salts thereof |
WO2018051237A1 (en) * | 2016-09-14 | 2018-03-22 | Fresenius Kabi Oncology Limited | A process for purification of carfilzomib intermediate |
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WO2016088031A1 (en) * | 2014-12-02 | 2016-06-09 | Fresenius Kabi Oncology Limited | A process for purification of carfilzomib |
WO2016185450A1 (en) * | 2015-05-21 | 2016-11-24 | Laurus Labs Private Limited | An improved processes for the preparation of carfilzomib or pharmaceutically acceptable salts thereof |
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CN114249796A (en) * | 2021-12-29 | 2022-03-29 | 南京格亚医药科技有限公司 | Carfilzomib key intermediate impurity and preparation method thereof |
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