WO2020253255A1 - Display panel, preparation method therefor, and display device - Google Patents

Display panel, preparation method therefor, and display device Download PDF

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Publication number
WO2020253255A1
WO2020253255A1 PCT/CN2020/076227 CN2020076227W WO2020253255A1 WO 2020253255 A1 WO2020253255 A1 WO 2020253255A1 CN 2020076227 W CN2020076227 W CN 2020076227W WO 2020253255 A1 WO2020253255 A1 WO 2020253255A1
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WIPO (PCT)
Prior art keywords
photoelectric converter
emitting diode
display panel
light
electrode
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PCT/CN2020/076227
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French (fr)
Chinese (zh)
Inventor
于勇
舒适
岳阳
黄海涛
李翔
徐传祥
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京东方科技集团股份有限公司
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Publication of WO2020253255A1 publication Critical patent/WO2020253255A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/15Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
    • H01L27/153Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
    • H01L27/156Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars two-dimensional arrays

Definitions

  • the present disclosure relates to the field of display technology, in particular to a display panel, a preparation method thereof, and a display device.
  • Mini Light Emitting Diode In the Mini Light Emitting Diode (Mini-LED) display panel, in order to improve the light extraction efficiency of the LED chips, a layer of high reflectivity barrier material can be formed around each LED chip, which can greatly reduce the light emission. At the same time, it can prevent color mixing between adjacent pixels.
  • the high-reflectivity barrier wall materials are all solutions added with scattering particles, the concentration of the scattering particles is relatively high. Therefore, after the barrier wall material is coated, the uniformity of the scattering particle concentration in the film layer is poor, and the exposure process At this time, due to the scattering action of the scattering particles on the ultraviolet light, the exposure of the entire film layer will be uneven, resulting in inconsistent patterns of the retaining wall and affecting the light extraction efficiency.
  • the drive backplane includes: a base substrate, and a plurality of photoelectric converters located on the base substrate;
  • a plurality of light-emitting diode chips located on the driving backplane located on the driving backplane;
  • a retaining wall is located above the drive backplane; the retaining wall is located between the adjacent light-emitting diode chips;
  • the photoelectric converter is located between the adjacent light-emitting diode chips; the photoelectric converter is configured to detect the amount of exposure during the photolithography process of making the retaining wall.
  • the orthographic projection of the photoelectric converter on the base substrate and the orthographic projection of the retaining wall on the base substrate overlap each other.
  • the area of the barrier wall parallel to the cross section of the driving backplane increases as the distance from the surface of the driving backplane decreases.
  • the display panel is divided into a plurality of detection areas; each of the detection areas is provided with one photoelectric converter.
  • the photoelectric converter is provided at every position between two adjacent light-emitting diode chips.
  • the photoelectric converter includes: a first electrode, a second electrode located on a side of the first electrode away from the base substrate, and a second electrode located between the first electrode and the base substrate. The photodiode between the second electrodes.
  • the driving backplane further includes: a plurality of thin film transistors and a plurality of connection electrodes on the base substrate;
  • the drain electrode of the thin film transistor and the connection electrode are connected in a one-to-one correspondence;
  • the first electrode and the drain electrode of the thin film transistor are arranged in the same layer, and the second electrode and the connecting electrode are arranged in the same layer.
  • the material of the barrier film layer is a negative photoresist material doped with scattering particles.
  • the barrier wall surrounds each of the light emitting diode chips.
  • it further includes: a protective layer covering the light emitting diode chip.
  • embodiments of the present disclosure also provide a method for manufacturing the above-mentioned display panel, which includes:
  • the driving backplane includes: a base substrate, and a plurality of photoelectric converters located on the base substrate;
  • a plurality of light emitting diode chips are formed on the side of the driving backplane with the photoelectric converter, and the photoelectric converter is located between the adjacent light emitting diode chips;
  • the pattern of the barrier wall is formed on the side of the photoelectric converter away from the base substrate through a photolithography process, and during exposure, voltage is provided to each photoelectric converter, and the barrier wall is located according to the The output signal of the photoelectric converter compensates for the corresponding exposure at the position of the retaining wall.
  • forming a pattern of a retaining wall on the side of the photoelectric converter away from the base substrate through a photolithography process specifically includes:
  • barrier film layer covering the light-emitting diode chip, wherein the material of the barrier film layer is a negative photoresist material doped with scattering particles;
  • An exposure machine is used to expose the barrier film layer, and the exposure amount of the exposure machine is adjusted according to the output signal of the photoelectric converter, so that the difference between the output signal of each photoelectric converter and the reference signal is expected Set within
  • the barrier film layer is developed to form a pattern of barrier walls surrounding each of the light-emitting diode chips.
  • a digital exposure machine is used to expose the barrier film layer.
  • the pattern of the barrier wall is formed above the photoelectric converter through a photolithography process before, it also included:
  • a protective layer covering the light-emitting diode chip is formed.
  • the forming a plurality of light-emitting diode chips on the side of the driving backplane with the photoelectric converter includes:
  • a light emitting diode chip is formed on the side of the driving backplane with the photoelectric converter by a transfer method.
  • an embodiment of the present disclosure also provides a display device, which includes the above-mentioned display panel.
  • FIG. 1 is a schematic structural diagram of a display panel provided by an embodiment of the disclosure
  • FIG. 2 is a schematic top view of a display panel provided by an embodiment of the disclosure.
  • FIG. 3 is a flowchart of a manufacturing method of a display panel provided by an embodiment of the disclosure
  • FIG. 4 is a flowchart of a pattern of forming a retaining wall in the manufacturing method provided by an embodiment of the disclosure
  • 5a to 5g are schematic diagrams of the corresponding structures after performing each step in the preparation method of the embodiment of the disclosure.
  • the embodiment of the present disclosure provides a display panel, as shown in FIG. 1, including:
  • the drive backplane includes: a base substrate 01, and a plurality of photoelectric converters 20 located on the base substrate 01;
  • the retaining wall 51 is located above the driving backplane; the retaining wall 51 is located between the adjacent LED chips 30;
  • the photoelectric converter 20 is located between adjacent light emitting diode chips 30; the photoelectric converter 30 is configured to detect the amount of exposure during the photolithography process of making the barrier wall 51.
  • the display panel provided by the embodiment of the present disclosure has a plurality of photoelectric converters in the driving backplane.
  • the voltage is provided to each photoelectric converter during the exposure process.
  • the output signal of the photoelectric converter in the area can compensate for the exposure at the location of the barrier.
  • the actual exposure of each area can be monitored by the photoelectric converter, so that the graphics of the barrier at each location can be kept consistent, so that each light is emitted.
  • the light output efficiency of the diode chip is guaranteed to be consistent, and the light output uniformity of the display panel is improved.
  • a barrier wall 51 is provided between adjacent light-emitting diode chips 30. Due to the high reflectivity of the barrier wall, it can reflect the light emitted from the light-emitting diode chip to the surroundings, which can reduce the light loss of the light-emitting diode chip 30, and , Which can prevent color mixing between adjacent LED chips.
  • the area of the cross section of the barrier wall 51 parallel to the drive backplane increases as the distance from the surface of the drive backplane decreases, as shown in FIG.
  • the shape of the cross section is a trapezoid, so that the light emitted from the light emitting diode chip 30 toward the surroundings can be reflected to emit toward the light emitting surface of the display panel, thereby improving the light energy utilization rate of the display panel.
  • the orthographic projection of the photoelectric converter 20 on the base substrate 01 and the orthographic projection of the retaining wall 51 on the base substrate 01 overlap each other.
  • the actual exposure of each area can be monitored during the exposure process, and the exposure of each area can be compensated according to the actual exposure of each area to improve the barrier film layer Exposure uniformity.
  • Setting the photoelectric converter 20 to overlap with the orthographic projection of the barrier wall 51 on the base substrate 01 can make the actual exposure detected by the photoelectric converter 20 closer to the actual exposure of the barrier 01 at the corresponding position. Make the compensation effect of the exposure better, and then make the exposure uniformity better.
  • the display panel is divided into a plurality of detection areas; each detection area is provided with a photoelectric converter.
  • the exposure of the detection area can be compensated according to the output signal of the photoelectric converter located in the detection area.
  • the detection areas in the display panel can be set to be uniform distributed.
  • a photoelectric converter is provided at a position between two adjacent light-emitting diode chips, so that the detection area in the display panel is denser, and each detection can be controlled to the greatest extent. The exposure of the area.
  • the photoelectric converter 20 includes a first electrode 24, and a second electrode 25 located on the side of the first electrode 24 away from the base substrate 01, And a photodiode located between the first electrode 24 and the second electrode 25.
  • One end of the photodiode is electrically connected to the first electrode 24, and the other end is electrically connected to the second electrode 25.
  • voltage can be supplied to the first electrode 24 and the second electrode 25 to detect the position of the photoelectric converter 20 The actual exposure at the location.
  • the photoelectric converter 20 described above includes a photodiode, wherein the photodiode can convert the received optical signal into an electrical signal.
  • the current External Quantum Efficiency (EQE) EQE of the photodiode at 400nm is about 40%, and the general photolithography process In the exposure, the ultraviolet band between the wavelengths of 365-435 is used, so the photodiode can be used as the photoelectric converter to monitor the exposure.
  • EQE External Quantum Efficiency
  • the photodiode generally includes a P-type doped region 21, an intrinsic region 22 and an N-type doped region 23;
  • the intrinsic region is silicon crystal or germanium crystal, and the N-type doped region It is a silicon crystal or germanium crystal doped with a small amount of impurity phosphorus element (or antimony element):
  • the P-type doped region is a silicon crystal or germanium crystal doped with a small amount of impurity boron element (or indium element).
  • the above-mentioned driving backplane may further include: a plurality of thin film transistors 10 and a plurality of connecting electrodes 18 on the base substrate 01 ;
  • the drain electrode 16 of the thin film transistor 10 and the connection electrode 18 are connected in a one-to-one correspondence;
  • the first electrode 24 and the drain electrode 16 of the thin film transistor 10 are arranged in the same layer, and the second electrode 25 and the connection electrode 18 are arranged in the same layer.
  • the above-mentioned connecting electrode 18 can be connected to the thin film transistor 10 and the corresponding light emitting diode chip 30, so that the light emitting diode chip 30 can be controlled to emit light through the thin film transistor 10 so as to realize screen display.
  • the first electrode 24 and the drain electrode 16 of the thin film transistor 10 are arranged in the same layer. During the process, the first electrode 24 and the drain electrode 16 can be made by the same patterning process, which saves process steps and production costs. Similarly, the first The two electrodes 25 and the connecting electrode 18 can be manufactured by the same patterning process, which further saves process steps and manufacturing costs.
  • the driving backplane may also include a gate 11, a gate insulating layer 12, an active layer 13, an interlayer dielectric layer 14, and a source electrode 15 which are sequentially formed on the base substrate 01. , The source electrode 15 and the drain electrode 16 are arranged in the same layer.
  • the thin film transistors in the driving backplane may be bottom-gate transistors or top-gate transistors, which is not limited herein.
  • the display panel further includes a passivation layer 17 covering the thin film transistor 10 and the photoelectric converter 20, and a planarization layer 19 covering the anode 18 and the second electrode 25, wherein the connecting electrode 18 and the second electrode
  • the two electrodes 25 are located on the passivation layer 17, and the planarization layer 19 includes a through hole configured to electrically connect the light emitting diode chip 30 and the connection electrode 18.
  • the material of the barrier film layer is a negative photoresist material doped with scattering particles.
  • the barrier wall surrounds each light-emitting diode chip. In this way, the loss of light emitted from the light-emitting diode chip to the surroundings can be reduced and the light-emitting efficiency of the light-emitting diode chip can be improved.
  • the retaining wall 51 may be in a grid shape as a whole, and each opening of the grid surrounds a light emitting diode chip 30.
  • the shape of the opening of the grid may be the same as the shape of the light emitting diode chip 30.
  • the display panel provided by the embodiment of the present disclosure, as shown in FIG. 1, it may further include a protective layer 40 covering the light-emitting diode chip 30.
  • the display panel may further include a protective cover 02 located on the side of the retaining wall 51 facing away from the photoelectric converter 20.
  • the protective cover plate may be a glass cover plate or a protective cover plate with a color filter layer, which is not limited here.
  • the embodiments of the present disclosure also provide a manufacturing method of the above-mentioned display panel.
  • the manufacturing method refer to the above-mentioned embodiment of the display panel, and the repetition will not be repeated.
  • the manufacturing method of the above-mentioned display panel provided by the embodiment of the present disclosure, as shown in FIG. 3, includes:
  • S101 Provide a driving backplane;
  • the driving backplane includes: a base substrate and a plurality of photoelectric converters located on the base substrate;
  • a plurality of light emitting diode chips are formed on the side of the drive backplane with the photoelectric converter, and the photoelectric converters are located between adjacent light emitting diode chips;
  • the photoelectric converter before forming the pattern of the barrier wall, the photoelectric converter is formed first, and then the barrier wall pattern is formed on the side of the photoelectric converter away from the driving backplane through a photolithography process, and during exposure , Provide voltage to each photoelectric converter, according to the output signal of the photoelectric converter in the area of the barrier wall, compensate the corresponding exposure at the location of the barrier wall.
  • the actual exposure of each area is monitored by the photoelectric converter, and the exposure is compensated, which improves the uniformity of exposure and keeps the pattern of the retaining wall at each position consistent, so that the light output efficiency of each LED chip is consistent and the display is improved.
  • the uniformity of the panel light is improved.
  • a pattern of a retaining wall is formed on the side of the photoelectric converter away from the base substrate through a photolithography process, as shown in FIG. 4, which specifically includes:
  • S203 Use an exposure machine to expose the barrier film layer, and adjust the exposure amount of the exposure machine according to the output signal of the photoelectric converter, so that the difference between the output signal of each photoelectric converter and the reference signal is within a preset range;
  • the light during exposure is converted into electrical signal output through the photoelectric converter.
  • the exposure machine compensates the exposure of the detection area in real time according to the output signal of the photoelectric converter, so that the light intensity received by each photoelectric converter is maintained Consistent, eliminates the influence of the scattering particles on the uniformity of exposure caused by the scattering of ultraviolet light, and ultimately leads to the reduction of light extraction efficiency caused by the appearance of the retaining wall that does not meet the design requirements.
  • the exposure amount of the exposure machine is adjusted according to the output signal of the photoelectric converter, so that the difference between the output signal of each photoelectric converter and the reference signal is within a preset range.
  • the upper limit of the above preset range can be a smaller value, for example, the preset range can be 0 to 5%, and the upper limit of the preset range can also be other smaller values, which is not done here. limited. That is to say, by compensating the exposure of the exposure machine, the output signal of each photoelectric converter is close to the reference signal, so that the light intensity received by each photoelectric converter is consistent, that is, it is matched with the position of each photoelectric converter. The actual exposure is the same to improve the exposure uniformity of the retaining wall.
  • the higher the concentration of scattered particles the higher the reflectivity of the barrier wall.
  • the reflectivity of the general retaining wall can reach more than 90%.
  • the barrier wall film layer is developed in step S204 to form the pattern of the barrier wall surrounding each light-emitting diode chip, it may also include performing post-processing on the pattern of the barrier wall. Bake to completely solidify the pattern of the retaining wall.
  • a digital exposure machine is used to expose the barrier film layer, so that no mask is required, and through signal program control, a high-precision exposure process can be realized and the process can be simplified. cut costs.
  • the display panel can be divided into a plurality of detection areas, each detection area is provided with a photoelectric converter, and the output signal of the photoelectric converter located in the detection area can be referred to.
  • the exposure of the detection area is compensated. It is also possible to set a photoelectric converter between every two adjacent light-emitting diode chips, so that the exposure of each detection area can be controlled to the greatest extent.
  • the driving backplane has a photoelectric converter. After the light-emitting diode chip is formed on the side, before the pattern of the barrier wall is formed on the side of the photoelectric converter away from the driving backplane through the photolithography process, it may further include:
  • a protective layer covering the LED chip is formed.
  • the foregoing step S102 may include:
  • the light emitting diode chip is formed on the side of the driving backplane with the photoelectric converter by the transfer method.
  • the above-mentioned driving backplane may further include a plurality of thin film transistors, and the thin film transistors are electrically connected to the corresponding light emitting diode chip through the connecting electrode, so that the light emitting diode chip can be controlled by the thin film transistor Glow to realize the screen display.
  • photodiodes can convert received optical signals into electrical signals.
  • the external quantum efficiency (EQE) EQE of photodiodes at 400nm is about 40%.
  • the exposure is The ultraviolet band between the wavelengths of 365-435, so the use of photodiodes as photoelectric converters can realize the monitoring of exposure.
  • preparation methods provided in the embodiments of the present disclosure include:
  • Step 1 Form a driving backplane, which includes a thin film transistor 10, as shown in FIG. 5a.
  • the driving backplane includes a gate 11, a gate insulating layer 12, an active layer 13, an interlayer dielectric layer 14, a source electrode 15 and a leakage current which are sequentially formed on the base substrate 01. Very 16 layers of film.
  • the first electrode 24 of the photoelectric converter 20 may also be formed.
  • Step 2 A plurality of photoelectric converters 20 are formed on the side of the driving backplane with thin film transistors 10, as shown in FIG. 5b.
  • the photoelectric converter 20 is a photodiode, which specifically includes a P-type doped region 21, an intrinsic region 22 and an N-type doped region 23.
  • the intrinsic region is silicon crystal or germanium crystal
  • the N-type doped region is silicon crystal or germanium crystal doped with a small amount of impurity phosphorus element (or antimony element):
  • the P-type doped region is doped with a small amount of impurity boron element (or indium). Element) of silicon crystal or germanium crystal.
  • Step 4 The passivation layer 17, the anode 18, and the planarization layer 19 covering the thin film transistor 10 and the photoelectric converter 20 are sequentially formed, as shown in FIG. 5c.
  • the second electrode 25 of the photoelectric converter 20 can be formed at the same time as the anode 18 is formed.
  • Step 5 A plurality of light-emitting diode chips 30 are formed on the side of the driving backplane with the thin film transistor 10 by a transfer method, as shown in FIG. 5d.
  • Step 4 Form a protective layer 40 covering the light emitting diode chip 30, as shown in FIG. 5e.
  • Step 5 forming a barrier film layer 50 covering the light emitting diode chip 30, as shown in FIG. 5f.
  • the material of the barrier film layer is a negative photoresist material doped with scattering particles
  • Step 6 Provide voltage to each photoelectric converter; and use a digital exposure machine to expose the barrier film layer, and adjust the exposure of the exposure machine according to the output signal of the photoelectric converter, so that the output signal of each photoelectric converter and the reference The signal difference is within the preset range;
  • Step 7 Develop the barrier film layer 50 to form a pattern of the barrier wall 51 surrounding each light-emitting diode chip 30, as shown in FIG. 5g.
  • the photoelectric converter before forming the pattern of the barrier wall, the photoelectric converter is formed first, and then the barrier wall pattern is formed on the side of the photoelectric converter away from the base substrate through a photolithography process, and during exposure, the photoelectric conversion The voltage is provided by the photoelectric converter, and the light during exposure is converted into electrical signal output through the photoelectric converter.
  • the exposure machine compensates the exposure of the detection area in real time according to the output signal of the photoelectric converter, so that the light intensity received by each photoelectric converter is consistent , Eliminate the impact on the uniformity of exposure caused by the scattering of ultraviolet light by the scattered particles, and ultimately lead to the reduction of the light extraction efficiency caused by the shape of the retaining wall that does not meet the design requirements, improve the uniformity of exposure, and make the retaining wall at each position
  • the graphics are kept consistent, so that the light output efficiency of each LED chip is consistent, and the light output uniformity of the display panel is improved.
  • the protective cover 02 may also be formed.
  • the embodiments of the present disclosure also provide a display device, including any of the above-mentioned display panels provided by the embodiments of the present disclosure.
  • the display device can be any product or component with a display function, such as a mobile phone, a tablet computer, a television, a monitor, a notebook computer, a digital photo frame, a navigator, etc.
  • the implementation of the display device can refer to the above-mentioned embodiment of the LED display panel, and the repetition will not be repeated.
  • the photoelectric converter before forming the pattern of the barrier wall, the photoelectric converter is formed first, and then the barrier wall is formed on the side of the photoelectric converter away from the base substrate through a photolithography process
  • the voltage is provided to each photoelectric converter, and the corresponding exposure amount at the position of the barrier wall is compensated according to the output signal of the photoelectric converter in the area where the barrier wall is located.
  • the actual exposure of each area is monitored by the photoelectric converter, which improves the uniformity of exposure and keeps the pattern of the retaining wall in each position consistent, so that the light output efficiency of each LED chip is guaranteed to be consistent, and the light output uniformity of the display panel is improved.

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Abstract

A display panel, a preparation method therefor, and a display device, the display panel comprising: a driving backplane, the driving backplane comprising a base substrate (01) and a plurality of photoelectric converters (20) located on the base substrate (01); a plurality of light-emitting diode chips (30) located on the driving backplane; and a retaining wall (51) located on the driving backplane. The retaining wall (51) is located between adjacent light-emitting diode chips (30); the photoelectric converter (20) is located between adjacent light-emitting diode chips (30); and the photoelectric converter (20) is configured to detect the amount of exposure in a process of photolithography processing for manufacturing the retaining wall (51).

Description

显示面板、其制备方法及显示装置Display panel, its preparation method and display device
相关申请的交叉引用Cross references to related applications
本申请要求在2019年06月19日提交中国专利局、申请号为201910532354.3、申请名称为“一种LED显示面板、其制备方法及显示装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on June 19, 2019, the application number is 201910532354.3, and the application name is "an LED display panel, its preparation method and display device", the entire content of which is incorporated by reference Incorporated in this application.
技术领域Technical field
本公开涉及显示技术领域,尤指一种显示面板、其制备方法及显示装置。The present disclosure relates to the field of display technology, in particular to a display panel, a preparation method thereof, and a display device.
背景技术Background technique
在微型发光二极管(Mini Light Emitting Diode,Mini-LED)显示面板中,为了提高LED芯片的出光效率,可以在每个LED芯片周围形成一层高反射率的挡墙材料,能够极大的减少出光损失,同时还能防止相邻间像素之间混色现象。In the Mini Light Emitting Diode (Mini-LED) display panel, in order to improve the light extraction efficiency of the LED chips, a layer of high reflectivity barrier material can be formed around each LED chip, which can greatly reduce the light emission. At the same time, it can prevent color mixing between adjacent pixels.
但是,由于高反射率的挡墙材料均为添加有散射粒子的溶液,散射粒子的浓度较高,因此在涂布挡墙材料之后,膜层内散射粒子浓度均匀性较差,在进行曝光工艺时,由于散射粒子对紫外光的散射作会导致整个膜层的曝光不均匀,从而导致挡墙的图形不一致,影响出光效率。However, since the high-reflectivity barrier wall materials are all solutions added with scattering particles, the concentration of the scattering particles is relatively high. Therefore, after the barrier wall material is coated, the uniformity of the scattering particle concentration in the film layer is poor, and the exposure process At this time, due to the scattering action of the scattering particles on the ultraviolet light, the exposure of the entire film layer will be uneven, resulting in inconsistent patterns of the retaining wall and affecting the light extraction efficiency.
发明内容Summary of the invention
本公开实施例提供的显示面板,其中,包括:The display panel provided by the embodiment of the present disclosure includes:
驱动背板;所述驱动背板,包括:衬底基板,以及位于所述衬底基板之上的多个光电转换器;Drive backplane; The drive backplane includes: a base substrate, and a plurality of photoelectric converters located on the base substrate;
多个发光二极管芯片,位于所述驱动背板之上;A plurality of light-emitting diode chips located on the driving backplane;
挡墙,位于所述驱动背板之上;所述挡墙位于相邻的所述发光二极管芯片之间;A retaining wall is located above the drive backplane; the retaining wall is located between the adjacent light-emitting diode chips;
所述光电转换器位于相邻的所述发光二极管芯片之间;所述光电转换器被配置为检测制作所述挡墙的光刻工艺过程中的曝光量。The photoelectric converter is located between the adjacent light-emitting diode chips; the photoelectric converter is configured to detect the amount of exposure during the photolithography process of making the retaining wall.
可选地,在本公开实施例中,所述光电转换器在所述衬底基板上的正投影与所述挡墙在所述衬底基板上的正投影相互交叠。Optionally, in the embodiment of the present disclosure, the orthographic projection of the photoelectric converter on the base substrate and the orthographic projection of the retaining wall on the base substrate overlap each other.
可选地,在本公开实施例中,所述挡墙平行于所述驱动背板的横截面的面积,随着与所述驱动背板表面的距离减小而增大。Optionally, in the embodiment of the present disclosure, the area of the barrier wall parallel to the cross section of the driving backplane increases as the distance from the surface of the driving backplane decreases.
可选地,在本公开实施例中,所述显示面板分为多个检测区域;每一个所述检测区域内设置一个所述光电转换器。Optionally, in the embodiment of the present disclosure, the display panel is divided into a plurality of detection areas; each of the detection areas is provided with one photoelectric converter.
可选地,在本公开实施例中,每相邻两个发光二极管芯片之间的位置均设置所述光电转换器。Optionally, in the embodiment of the present disclosure, the photoelectric converter is provided at every position between two adjacent light-emitting diode chips.
可选地,在本公开实施例中,所述光电转换器,包括:第一电极,位于所述第一电极远离所述衬底基板一侧的第二电极,以及位于所述第一电极与所述第二电极之间的光电二极管。Optionally, in an embodiment of the present disclosure, the photoelectric converter includes: a first electrode, a second electrode located on a side of the first electrode away from the base substrate, and a second electrode located between the first electrode and the base substrate. The photodiode between the second electrodes.
可选地,在本公开实施例中,所述驱动背板,还包括:位于所述衬底基板之上的多个薄膜晶体管以及多个连接电极;Optionally, in an embodiment of the present disclosure, the driving backplane further includes: a plurality of thin film transistors and a plurality of connection electrodes on the base substrate;
所述薄膜晶体管的漏电极与所述连接电极一一对应连接;The drain electrode of the thin film transistor and the connection electrode are connected in a one-to-one correspondence;
所述第一电极与所述薄膜晶体管的漏电极同层设置,所述第二电极与所述连接电极同层设置。The first electrode and the drain electrode of the thin film transistor are arranged in the same layer, and the second electrode and the connecting electrode are arranged in the same layer.
可选地,在本公开实施例中,所述挡墙膜层的材料为掺有散射粒子的负性光刻胶材料。Optionally, in the embodiment of the present disclosure, the material of the barrier film layer is a negative photoresist material doped with scattering particles.
可选地,在本公开实施例中,所述挡墙围绕各所述发光二极管芯片。Optionally, in the embodiment of the present disclosure, the barrier wall surrounds each of the light emitting diode chips.
可选地,在本公开实施例中,还包括:包覆所述发光二极管芯片的保护层。Optionally, in the embodiment of the present disclosure, it further includes: a protective layer covering the light emitting diode chip.
相应地,本公开实施例还提供了上述显示面板的制备方法,其中,包括:Correspondingly, embodiments of the present disclosure also provide a method for manufacturing the above-mentioned display panel, which includes:
提供一驱动背板;所述驱动背板,包括:衬底基板,以及位于所述衬底基板之上的多个光电转换器;Provide a driving backplane; the driving backplane includes: a base substrate, and a plurality of photoelectric converters located on the base substrate;
在所述驱动背板具有所述光电转换器的一侧形成多个发光二极管芯片,且所述光电转换器位于相邻的所述发光二极管芯片之间;A plurality of light emitting diode chips are formed on the side of the driving backplane with the photoelectric converter, and the photoelectric converter is located between the adjacent light emitting diode chips;
通过光刻工艺在所述光电转换器背离所述衬底基板的一侧形成挡墙的图形,且在曝光时,向各所述光电转换器提供电压,并根据所述挡墙所在区域的所述光电转换器的输出信号,对所述挡墙位置处对应的曝光量进行补偿。The pattern of the barrier wall is formed on the side of the photoelectric converter away from the base substrate through a photolithography process, and during exposure, voltage is provided to each photoelectric converter, and the barrier wall is located according to the The output signal of the photoelectric converter compensates for the corresponding exposure at the position of the retaining wall.
可选地,在本公开实施例中,通过光刻工艺在所述光电转换器背离所述衬底基板的一侧形成挡墙的图形,具体包括:Optionally, in the embodiment of the present disclosure, forming a pattern of a retaining wall on the side of the photoelectric converter away from the base substrate through a photolithography process specifically includes:
形成覆盖所述发光二极管芯片的挡墙膜层,其中,所述挡墙膜层的材料为掺有散射粒子的负性光刻胶材料;Forming a barrier film layer covering the light-emitting diode chip, wherein the material of the barrier film layer is a negative photoresist material doped with scattering particles;
向各所述光电转换器提供电压;Supply voltage to each of the photoelectric converters;
采用曝光机对所述挡墙膜层进行曝光,并根据所述光电转换器的输出信号调节所述曝光机的曝光量,以使各所述光电转换器的输出信号与基准信号的差异在预设范围内;An exposure machine is used to expose the barrier film layer, and the exposure amount of the exposure machine is adjusted according to the output signal of the photoelectric converter, so that the difference between the output signal of each photoelectric converter and the reference signal is expected Set within
对所述挡墙膜层进行显影,形成围绕各所述发光二极管芯片的挡墙的图形。The barrier film layer is developed to form a pattern of barrier walls surrounding each of the light-emitting diode chips.
可选地,在本公开实施例中,采用数字曝光机对所述挡墙膜层进行曝光。Optionally, in the embodiment of the present disclosure, a digital exposure machine is used to expose the barrier film layer.
可选地,在本公开实施例中,在所述驱动背板具有所述光电转换器的一侧形成发光二极管芯片之后,在通过光刻工艺在所述光电转换器的上方形成挡墙的图形之前,还包括:Optionally, in the embodiment of the present disclosure, after the light emitting diode chip is formed on the side of the driving backplane with the photoelectric converter, the pattern of the barrier wall is formed above the photoelectric converter through a photolithography process Before, it also included:
形成覆盖所述发光二极管芯片的保护层。A protective layer covering the light-emitting diode chip is formed.
可选地,在本公开实施例中,所述在所述驱动背板具有所述光电转换器的一侧形成多个发光二极管芯片,包括:Optionally, in the embodiment of the present disclosure, the forming a plurality of light-emitting diode chips on the side of the driving backplane with the photoelectric converter includes:
通过转移的方法在所述驱动背板具有所述光电转换器的一侧形成发光二极管芯片。A light emitting diode chip is formed on the side of the driving backplane with the photoelectric converter by a transfer method.
相应地,本公开实施例还提供了一种显示装置,其中,包括上述显示面板。Correspondingly, an embodiment of the present disclosure also provides a display device, which includes the above-mentioned display panel.
附图说明Description of the drawings
图1为本公开实施例提供的显示面板的结构示意图;FIG. 1 is a schematic structural diagram of a display panel provided by an embodiment of the disclosure;
图2为本公开实施例提供的显示面板的俯视示意图;2 is a schematic top view of a display panel provided by an embodiment of the disclosure;
图3为本公开实施例提供的显示面板的制备方法的流程图;FIG. 3 is a flowchart of a manufacturing method of a display panel provided by an embodiment of the disclosure;
图4为本公开实施例提供的制备方法中形成挡墙的图形的流程图;FIG. 4 is a flowchart of a pattern of forming a retaining wall in the manufacturing method provided by an embodiment of the disclosure;
图5a至图5g为本公开实施例的制备方法中执行各步骤后对应的结构示意图。5a to 5g are schematic diagrams of the corresponding structures after performing each step in the preparation method of the embodiment of the disclosure.
具体实施方式Detailed ways
为了使本公开的目的、技术方案和优点更加清楚,下面将结合附图对本公开作进一步地详细描述,显然,所描述的实施例仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本公开保护的范围。In order to make the objectives, technical solutions and advantages of the present disclosure clearer, the present disclosure will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of them. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present disclosure.
附图中各部件的形状和大小不反映真实比例,目的只是示意说明本公开内容。The shapes and sizes of the components in the drawings do not reflect the true proportions, and are only intended to illustrate the present disclosure.
本公开实施例提供了一种显示面板,如图1所示,包括:The embodiment of the present disclosure provides a display panel, as shown in FIG. 1, including:
驱动背板;该驱动背板,包括:衬底基板01,以及位于衬底基板01之上的多个光电转换器20;Drive backplane; The drive backplane includes: a base substrate 01, and a plurality of photoelectric converters 20 located on the base substrate 01;
多个发光二极管芯片30,位于所述驱动背板之上;A plurality of light-emitting diode chips 30 located on the driving backplane;
挡墙51,位于驱动背板之上;挡墙51位于相邻的发光二极管芯片30之间;The retaining wall 51 is located above the driving backplane; the retaining wall 51 is located between the adjacent LED chips 30;
光电转换器20位于相邻的发光二极管芯片30之间;光电转换器30被配置为检测制作挡墙51的光刻工艺过程中的曝光量。The photoelectric converter 20 is located between adjacent light emitting diode chips 30; the photoelectric converter 30 is configured to detect the amount of exposure during the photolithography process of making the barrier wall 51.
本公开实施例提供的显示面板,驱动背板中具有多个光电转换器,在通过光刻工艺制作挡墙的图形过程中,在曝光工艺过程中,向各光电转换器提供电压,根据挡墙所在区域的光电转换器的输出信号,可以对挡墙位置处的曝光量进行补偿,通过光电转换器监测各区域的实际曝光量,可以使各个位 置的挡墙的图形保持一致,从而使各个发光二极管芯片的出光效率保证一致,提高显示面板出光均匀性。The display panel provided by the embodiment of the present disclosure has a plurality of photoelectric converters in the driving backplane. In the process of making the pattern of the barrier wall through the photolithography process, the voltage is provided to each photoelectric converter during the exposure process. The output signal of the photoelectric converter in the area can compensate for the exposure at the location of the barrier. The actual exposure of each area can be monitored by the photoelectric converter, so that the graphics of the barrier at each location can be kept consistent, so that each light is emitted. The light output efficiency of the diode chip is guaranteed to be consistent, and the light output uniformity of the display panel is improved.
参照图1,在相邻的发光二极管芯片30之间设置挡墙51,由于挡墙的反射率较高,可以反射发光二极管芯片向四周出射的光线,可以减少发光二极管芯片30的出光损失,并且,可以防止相邻的发光二极管芯片之间出现混色现象。此外,挡墙51平行于驱动背板的横截面的面积,随着与驱动背板表面的距离减小而增大,如图1中,在挡墙1在垂直于衬底基板01方向上的横截面的形状为梯形,从而可以将发光二极管芯片30朝向四周出射的光线,反射为向显示面板的出光面方向出射,提高显示面板的光能利用率。1, a barrier wall 51 is provided between adjacent light-emitting diode chips 30. Due to the high reflectivity of the barrier wall, it can reflect the light emitted from the light-emitting diode chip to the surroundings, which can reduce the light loss of the light-emitting diode chip 30, and , Which can prevent color mixing between adjacent LED chips. In addition, the area of the cross section of the barrier wall 51 parallel to the drive backplane increases as the distance from the surface of the drive backplane decreases, as shown in FIG. 1, in the barrier wall 1 in the direction perpendicular to the base substrate 01 The shape of the cross section is a trapezoid, so that the light emitted from the light emitting diode chip 30 toward the surroundings can be reflected to emit toward the light emitting surface of the display panel, thereby improving the light energy utilization rate of the display panel.
可选地,在本公开实施例中,如图1所示,光电转换器20在衬底基板01上的正投影与挡墙51在衬底基板01上的正投影相互交叠。Optionally, in the embodiment of the present disclosure, as shown in FIG. 1, the orthographic projection of the photoelectric converter 20 on the base substrate 01 and the orthographic projection of the retaining wall 51 on the base substrate 01 overlap each other.
通过在驱动背板中设置光电转换器,可以在曝光工艺过程中,监测各区域的实际曝光量,并根据各区域的实际曝光量,对各区域的曝光量进行补偿,提高挡墙膜层的曝光均匀性。将光电转换器20设置为与挡墙51在衬底基板01上的正投影相互交叠,可以使光电转换器20检测的实际曝光量,更接近对应位置处的挡墙01的实际曝光量,使曝光量的补偿效果更好,进而使曝光均匀性更好。By setting the photoelectric converter in the driving backplane, the actual exposure of each area can be monitored during the exposure process, and the exposure of each area can be compensated according to the actual exposure of each area to improve the barrier film layer Exposure uniformity. Setting the photoelectric converter 20 to overlap with the orthographic projection of the barrier wall 51 on the base substrate 01 can make the actual exposure detected by the photoelectric converter 20 closer to the actual exposure of the barrier 01 at the corresponding position. Make the compensation effect of the exposure better, and then make the exposure uniformity better.
在具体实施时,本公开实施例提供的上述显示面板中,显示面板分为多个检测区域;每一个检测区域内设置一个光电转换器。在曝光工艺过程中,检测区域的曝光量可以根据位于该检测区域内的光电转换器的输出信号进行补偿,具体地,为了使曝光均匀性较好,显示面板中的各检测区域可以设置为均匀分布。In specific implementation, in the above-mentioned display panel provided by the embodiments of the present disclosure, the display panel is divided into a plurality of detection areas; each detection area is provided with a photoelectric converter. During the exposure process, the exposure of the detection area can be compensated according to the output signal of the photoelectric converter located in the detection area. Specifically, in order to make the exposure uniformity better, the detection areas in the display panel can be set to be uniform distributed.
进一步地,本公开实施例提供的上述显示面板中,每相邻两个发光二极管芯片之间的位置均设置光电转换器,从而使显示面板中的检测区域更密集,可以最大程度的控制各检测区域的曝光量。Further, in the above-mentioned display panel provided by the embodiments of the present disclosure, a photoelectric converter is provided at a position between two adjacent light-emitting diode chips, so that the detection area in the display panel is denser, and each detection can be controlled to the greatest extent. The exposure of the area.
具体地,本公开实施例提供的上述显示面板中,如图1所示,光电转换器20,包括:第一电极24,位于第一电极24远离衬底基板01一侧的第二电 极25,以及位于第一电极24与第二电极25之间的光电二极管。Specifically, in the above-mentioned display panel provided by an embodiment of the present disclosure, as shown in FIG. 1, the photoelectric converter 20 includes a first electrode 24, and a second electrode 25 located on the side of the first electrode 24 away from the base substrate 01, And a photodiode located between the first electrode 24 and the second electrode 25.
光电二极管的一端与第一电极24电连接,另一端与第二电极25电连接,在曝光工艺过程中,可以向第一电极24和第二电极25提供电压,以检测该光电转换器20位置处的实际曝光量。One end of the photodiode is electrically connected to the first electrode 24, and the other end is electrically connected to the second electrode 25. During the exposure process, voltage can be supplied to the first electrode 24 and the second electrode 25 to detect the position of the photoelectric converter 20 The actual exposure at the location.
上述光电转换器20包括光电二极管,其中光电二极管能够将接收的光信号转化为电信号,目前光电二极管在400nm处的外量子效率(External Quantum Efficiency,EQE)EQE约40%左右,一般光刻工艺中,曝光时采用的是波长365-435之间的紫外线波段,因此采用光电二极管作为光电转换器可以实现对曝光量的监测。The photoelectric converter 20 described above includes a photodiode, wherein the photodiode can convert the received optical signal into an electrical signal. The current External Quantum Efficiency (EQE) EQE of the photodiode at 400nm is about 40%, and the general photolithography process In the exposure, the ultraviolet band between the wavelengths of 365-435 is used, so the photodiode can be used as the photoelectric converter to monitor the exposure.
在具体实施时,如图1所示,光电二极管一般包括P型掺杂区21、本征区22和N型掺杂区23;其中本征区为硅晶体或锗晶体,N型掺杂区为掺入少量杂质磷元素(或锑元素)的硅晶体或锗晶体:P型掺杂区为掺入少量杂质硼元素(或铟元素)的硅晶体或锗晶体。In specific implementation, as shown in Figure 1, the photodiode generally includes a P-type doped region 21, an intrinsic region 22 and an N-type doped region 23; the intrinsic region is silicon crystal or germanium crystal, and the N-type doped region It is a silicon crystal or germanium crystal doped with a small amount of impurity phosphorus element (or antimony element): the P-type doped region is a silicon crystal or germanium crystal doped with a small amount of impurity boron element (or indium element).
在具体实施时,本公开实施例提供的上述显示面板中,如图1所示,上述驱动背板,还可以包括:位于衬底基板01之上的多个薄膜晶体管10以及多个连接电极18;In specific implementation, in the above-mentioned display panel provided by the embodiment of the present disclosure, as shown in FIG. 1, the above-mentioned driving backplane may further include: a plurality of thin film transistors 10 and a plurality of connecting electrodes 18 on the base substrate 01 ;
薄膜晶体管10的漏电极16与连接电极18一一对应连接;The drain electrode 16 of the thin film transistor 10 and the connection electrode 18 are connected in a one-to-one correspondence;
第一电极24与薄膜晶体管10的漏电极16同层设置,第二电极25与连接电极18同层设置。The first electrode 24 and the drain electrode 16 of the thin film transistor 10 are arranged in the same layer, and the second electrode 25 and the connection electrode 18 are arranged in the same layer.
上述连接电极18可以连接薄膜晶体管10与对应的发光二极管芯片30,从而可以通过薄膜晶体管10控制发光二极管芯片30发光,以实现画面显示。将第一电极24与薄膜晶体管10的漏电极16同层设置,在工艺过程中,可以将第一电极24与漏电极16采用同一构图工艺制作,节省工艺步骤,节约制作成本,类似的,第二电极25可以与连接电极18采用同一构图工艺制作,进一步节省工艺步骤,节约制作成本。The above-mentioned connecting electrode 18 can be connected to the thin film transistor 10 and the corresponding light emitting diode chip 30, so that the light emitting diode chip 30 can be controlled to emit light through the thin film transistor 10 so as to realize screen display. The first electrode 24 and the drain electrode 16 of the thin film transistor 10 are arranged in the same layer. During the process, the first electrode 24 and the drain electrode 16 can be made by the same patterning process, which saves process steps and production costs. Similarly, the first The two electrodes 25 and the connecting electrode 18 can be manufactured by the same patterning process, which further saves process steps and manufacturing costs.
在具体实施时,如图1所示,驱动背板还可以包括依次形成于衬底基板01上的栅极11、栅极绝缘层12、有源层13、层间介质层14、源电极15,源 电极15和漏电极16同层设置。In specific implementation, as shown in FIG. 1, the driving backplane may also include a gate 11, a gate insulating layer 12, an active layer 13, an interlayer dielectric layer 14, and a source electrode 15 which are sequentially formed on the base substrate 01. , The source electrode 15 and the drain electrode 16 are arranged in the same layer.
在具体实施时,驱动背板中的薄膜晶体管可以为底栅型晶体管也可以为顶栅型晶体管,在此不作限定。In specific implementation, the thin film transistors in the driving backplane may be bottom-gate transistors or top-gate transistors, which is not limited herein.
进一步地,如图1所示,显示面板还包括:覆盖薄膜晶体管10和光电转换器20的钝化层17,覆盖阳极18和第二电极25的平坦化层19,其中,连接电极18和第二电极25位于钝化层17上,平坦化层19包括被配置为电连接发光二极管芯片30与连接电极18的通孔。Further, as shown in FIG. 1, the display panel further includes a passivation layer 17 covering the thin film transistor 10 and the photoelectric converter 20, and a planarization layer 19 covering the anode 18 and the second electrode 25, wherein the connecting electrode 18 and the second electrode The two electrodes 25 are located on the passivation layer 17, and the planarization layer 19 includes a through hole configured to electrically connect the light emitting diode chip 30 and the connection electrode 18.
可选地,在本公开实施例提供的上述显示面板中,挡墙膜层的材料为掺有散射粒子的负性光刻胶材料。Optionally, in the above-mentioned display panel provided by the embodiment of the present disclosure, the material of the barrier film layer is a negative photoresist material doped with scattering particles.
在具体实施时,本公开实施例提供的上述显示面板中,挡墙围绕各发光二极管芯片,这样,可以减少发光二极管芯片向四周出射的光的损失,提高发光二极管芯片的出光效率。In specific implementation, in the above-mentioned display panel provided by the embodiments of the present disclosure, the barrier wall surrounds each light-emitting diode chip. In this way, the loss of light emitted from the light-emitting diode chip to the surroundings can be reduced and the light-emitting efficiency of the light-emitting diode chip can be improved.
具体地,如图2所示,挡墙51可以整体呈网格状,网格的每一个开口包围一个发光二极管芯片30。Specifically, as shown in FIG. 2, the retaining wall 51 may be in a grid shape as a whole, and each opening of the grid surrounds a light emitting diode chip 30.
进一步地,网格的开口的形状可以与发光二极管芯片30的形状相同。Further, the shape of the opening of the grid may be the same as the shape of the light emitting diode chip 30.
可选地,在本公开实施例提供的上述显示面板中,如图1所示,还可以包括:包覆发光二极管芯片30的保护层40。Optionally, in the above-mentioned display panel provided by the embodiment of the present disclosure, as shown in FIG. 1, it may further include a protective layer 40 covering the light-emitting diode chip 30.
在具体实施时,在本公开实施例提供的上述显示面板中,如图1所示,还可以包括位于挡墙51背离光电转换器20一侧的保护盖板02。In specific implementation, in the above-mentioned display panel provided by the embodiment of the present disclosure, as shown in FIG. 1, it may further include a protective cover 02 located on the side of the retaining wall 51 facing away from the photoelectric converter 20.
在具体实施,保护盖板可以为玻璃盖板,也可为具有彩色滤光层的保护盖板,在此不作限定。In a specific implementation, the protective cover plate may be a glass cover plate or a protective cover plate with a color filter layer, which is not limited here.
基于同一发明构思,本公开实施例还提供了一种上述显示面板的制备方法,该制备方法的实施可以参见上述显示面板的实施例,重复之处不再赘述。Based on the same inventive concept, the embodiments of the present disclosure also provide a manufacturing method of the above-mentioned display panel. For the implementation of the manufacturing method, refer to the above-mentioned embodiment of the display panel, and the repetition will not be repeated.
本公开实施例提供的上述显示面板的制备方法,如图3所示,包括:The manufacturing method of the above-mentioned display panel provided by the embodiment of the present disclosure, as shown in FIG. 3, includes:
S101、提供一驱动背板;驱动背板,包括:衬底基板,以及位于衬底基板之上的多个光电转换器;S101: Provide a driving backplane; the driving backplane includes: a base substrate and a plurality of photoelectric converters located on the base substrate;
S102、在驱动背板具有光电转换器的一侧形成多个发光二极管芯片,且 光电转换器位于相邻的发光二极管芯片之间;S102. A plurality of light emitting diode chips are formed on the side of the drive backplane with the photoelectric converter, and the photoelectric converters are located between adjacent light emitting diode chips;
S103、通过光刻工艺在光电转换器背离衬底基板的一侧形成挡墙的图形,且在曝光时,向各光电转换器提供电压,并根据挡墙所在区域的光电转换器的输出信号,对挡墙位置处对应的曝光量进行补偿。S103. Form a barrier wall pattern on the side of the photoelectric converter away from the base substrate through a photolithography process, and provide voltage to each photoelectric converter during exposure, and according to the output signal of the photoelectric converter in the area where the barrier wall is located, Compensate the corresponding exposure at the position of the retaining wall.
本公开实施例提供的显示面板制备方法,在形成挡墙的图形之前,先形成光电转换器,之后通过光刻工艺在光电转换器背离驱动背板一侧形成挡墙的图形,且在曝光时,向各光电转换器提供电压,根据挡墙所在区域的光电转换器的输出信号,对挡墙位置处对应的曝光量进行补偿。通过光电转换器监测各区域的实际曝光量,并对曝光量进行补偿,提高了曝光均匀性,使各个位置的挡墙的图形保持一致,从而使各个发光二极管芯片的出光效率保证一致,提高显示面板出光均匀性。In the method for manufacturing the display panel provided by the embodiment of the present disclosure, before forming the pattern of the barrier wall, the photoelectric converter is formed first, and then the barrier wall pattern is formed on the side of the photoelectric converter away from the driving backplane through a photolithography process, and during exposure , Provide voltage to each photoelectric converter, according to the output signal of the photoelectric converter in the area of the barrier wall, compensate the corresponding exposure at the location of the barrier wall. The actual exposure of each area is monitored by the photoelectric converter, and the exposure is compensated, which improves the uniformity of exposure and keeps the pattern of the retaining wall at each position consistent, so that the light output efficiency of each LED chip is consistent and the display is improved. The uniformity of the panel light.
可选地,在本公开实施例提供的制备方法中,上述S103中,通过光刻工艺在光电转换器背离衬底基板一侧形成挡墙的图形,如图4所示,具体包括:Optionally, in the preparation method provided by the embodiment of the present disclosure, in the above S103, a pattern of a retaining wall is formed on the side of the photoelectric converter away from the base substrate through a photolithography process, as shown in FIG. 4, which specifically includes:
S201、形成覆盖发光二极管芯片的挡墙膜层,其中,挡墙膜层的材料为掺有散射粒子的负性光刻胶材料;S201, forming a barrier film layer covering the light-emitting diode chip, wherein the material of the barrier film layer is a negative photoresist material doped with scattering particles;
S202、向各光电转换器提供电压;S202. Provide voltage to each photoelectric converter;
S203、采用曝光机对挡墙膜层进行曝光,并根据光电转换器的输出信号调节曝光机的曝光量,以使各光电转换器的输出信号与基准信号的差异在预设范围内;S203. Use an exposure machine to expose the barrier film layer, and adjust the exposure amount of the exposure machine according to the output signal of the photoelectric converter, so that the difference between the output signal of each photoelectric converter and the reference signal is within a preset range;
S204、对挡墙膜层进行显影,形成围绕各发光二极管芯片的挡墙的图形。S204: Develop the barrier wall film layer to form a pattern of barrier walls surrounding each light-emitting diode chip.
本公开实施例通过光电转换器将曝光时的光转换为电信号输出,曝光机根据光电转换器的输出信号,对检测区域的曝光量进行实时补偿,使得各光电转换器接收到的光强保持一致,消除由于散射粒子散射紫外光而对曝光均一性产生的影响,最终导致挡墙的形貌不满足设计要求而带来的出光效率的降低。In the embodiments of the present disclosure, the light during exposure is converted into electrical signal output through the photoelectric converter. The exposure machine compensates the exposure of the detection area in real time according to the output signal of the photoelectric converter, so that the light intensity received by each photoelectric converter is maintained Consistent, eliminates the influence of the scattering particles on the uniformity of exposure caused by the scattering of ultraviolet light, and ultimately leads to the reduction of light extraction efficiency caused by the appearance of the retaining wall that does not meet the design requirements.
在上述步骤S203中,根据光电转换器的输出信号调节曝光机的曝光量,以使各光电转换器的输出信号与基准信号的差异在预设范围内,在具体实施 时,为了使曝光均匀性较好,上述预设范围的上限值可以取较小的数值,例如,预设范围可以为0~5%,预设范围的上限值也可以为其他较小的数值,此处不做限定。也就是说,通过对曝光机的曝光量进行补偿,使各光电转换器的输出信号接近基准信号,以使各光电转换器接收到的光强一致,也就是使与各光电转换器位置处的实际曝光量一致,以提高挡墙的曝光均匀性。In the above step S203, the exposure amount of the exposure machine is adjusted according to the output signal of the photoelectric converter, so that the difference between the output signal of each photoelectric converter and the reference signal is within a preset range. In the specific implementation, in order to make the exposure uniform Preferably, the upper limit of the above preset range can be a smaller value, for example, the preset range can be 0 to 5%, and the upper limit of the preset range can also be other smaller values, which is not done here. limited. That is to say, by compensating the exposure of the exposure machine, the output signal of each photoelectric converter is close to the reference signal, so that the light intensity received by each photoelectric converter is consistent, that is, it is matched with the position of each photoelectric converter. The actual exposure is the same to improve the exposure uniformity of the retaining wall.
具体地,挡墙膜层的材料中,散射粒子浓度越高,挡墙的反射率越高。在具体实施时,一般挡墙的反射率可以达到90%以上。Specifically, in the material of the barrier wall film layer, the higher the concentration of scattered particles, the higher the reflectivity of the barrier wall. In specific implementation, the reflectivity of the general retaining wall can reach more than 90%.
可选地,在本公开实施例提供的制备方法中,在步骤S204中对挡墙膜层进行显影,形成围绕各发光二极管芯片的挡墙的图形之后,还可以包括对挡墙的图形进行后烘,以使挡墙的图形完全固化。Optionally, in the manufacturing method provided by the embodiment of the present disclosure, after the barrier wall film layer is developed in step S204 to form the pattern of the barrier wall surrounding each light-emitting diode chip, it may also include performing post-processing on the pattern of the barrier wall. Bake to completely solidify the pattern of the retaining wall.
可选地,在本公开实施例提供的制备方法中,采用数字曝光机对挡墙膜层进行曝光,这样无需掩膜版,通过信号程序控制,能够实现高精度的曝光工艺,并且简化工艺,节省成本。Optionally, in the preparation method provided by the embodiment of the present disclosure, a digital exposure machine is used to expose the barrier film layer, so that no mask is required, and through signal program control, a high-precision exposure process can be realized and the process can be simplified. cut costs.
进一步地,在本公开实施例提供的制备方法中,可以将显示面板划分为多个检测区域,每一检测区域设置一个光电转换器,可以参考位于该检测区域内的光电转换器的输出信号,对该检测区域的曝光量进行补偿。也可以在每相邻的两个发光二极管芯片之间均设置光电转换器,这样可以最大程度的控制各检测区域的曝光量。Further, in the manufacturing method provided by the embodiment of the present disclosure, the display panel can be divided into a plurality of detection areas, each detection area is provided with a photoelectric converter, and the output signal of the photoelectric converter located in the detection area can be referred to. The exposure of the detection area is compensated. It is also possible to set a photoelectric converter between every two adjacent light-emitting diode chips, so that the exposure of each detection area can be controlled to the greatest extent.
在具体实施时,为了避免在通过光刻工艺形成挡墙的图形时,损伤发光二极管芯片,可选地,在本公开实施例提供的上述制备方法中,在驱动背板具有光电转换器的一侧形成发光二极管芯片之后,在通过光刻工艺在光电转换器背离驱动背板一侧形成挡墙的图形之前,还可以包括:In specific implementation, in order to avoid damage to the light-emitting diode chip when the pattern of the barrier is formed by the photolithography process, optionally, in the above-mentioned manufacturing method provided by the embodiment of the present disclosure, the driving backplane has a photoelectric converter. After the light-emitting diode chip is formed on the side, before the pattern of the barrier wall is formed on the side of the photoelectric converter away from the driving backplane through the photolithography process, it may further include:
形成覆盖发光二极管芯片的保护层。A protective layer covering the LED chip is formed.
可选地,在本公开实施例提供的上述制备方法中,上述步骤S102,可以包括:Optionally, in the foregoing preparation method provided by the embodiment of the present disclosure, the foregoing step S102 may include:
通过转移的方法在驱动背板具有光电转换器的一侧形成发光二极管芯片。The light emitting diode chip is formed on the side of the driving backplane with the photoelectric converter by the transfer method.
可选地,在本公开实施例提供的制备方法中,上述驱动背板还可以包括 多个薄膜晶体管,薄膜晶体管通过连接电极与对应的发光二极管芯片电连接,从而可以通过薄膜晶体管控制发光二极管芯片发光,以实现画面显示。Optionally, in the manufacturing method provided by the embodiment of the present disclosure, the above-mentioned driving backplane may further include a plurality of thin film transistors, and the thin film transistors are electrically connected to the corresponding light emitting diode chip through the connecting electrode, so that the light emitting diode chip can be controlled by the thin film transistor Glow to realize the screen display.
具体地,光电二极管能够将接收的光信号转化为电信号,目前光电二极管在400nm处的外量子效率(External Quantum Efficiency,EQE)EQE约40%左右,一般光刻工艺中,曝光时采用的是波长365-435之间的紫外线波段,因此采用光电二极管作为光电转换器可以实现对曝光量的监测。Specifically, photodiodes can convert received optical signals into electrical signals. At present, the external quantum efficiency (EQE) EQE of photodiodes at 400nm is about 40%. In general photolithography processes, the exposure is The ultraviolet band between the wavelengths of 365-435, so the use of photodiodes as photoelectric converters can realize the monitoring of exposure.
下面通过具体的实施例说明本公开的制备方法。在具体实施时,本公开实施例提供的制备方法包括:The following specific examples illustrate the preparation method of the present disclosure. In specific implementation, the preparation methods provided in the embodiments of the present disclosure include:
步骤1、形成驱动背板,该驱动背板包括薄膜晶体管10,如图5a所示。Step 1. Form a driving backplane, which includes a thin film transistor 10, as shown in FIG. 5a.
在具体实施时,如图5a所示,驱动背板包括依次形成于衬底基板01上的栅极11、栅极绝缘层12、有源层13、层间介质层14、源电极15和漏电极16等膜层。In specific implementation, as shown in FIG. 5a, the driving backplane includes a gate 11, a gate insulating layer 12, an active layer 13, an interlayer dielectric layer 14, a source electrode 15 and a leakage current which are sequentially formed on the base substrate 01. Very 16 layers of film.
一般地,在形成漏电极16的同时,还可以形成光电转换器20的第一电极24。Generally, when the drain electrode 16 is formed, the first electrode 24 of the photoelectric converter 20 may also be formed.
步骤2、在驱动背板具有薄膜晶体管10的一侧形成多个光电转换器20,如图5b所示。Step 2. A plurality of photoelectric converters 20 are formed on the side of the driving backplane with thin film transistors 10, as shown in FIG. 5b.
在具体实施时,如图5b所示,光电转换器20为光电二极管,具体包括P型掺杂区21、本征区22和N型掺杂区23。其中本征区为硅晶体或锗晶体,N型掺杂区为掺入少量杂质磷元素(或锑元素)的硅晶体或锗晶体:P型掺杂区为掺入少量杂质硼元素(或铟元素)的硅晶体或锗晶体。In specific implementation, as shown in FIG. 5 b, the photoelectric converter 20 is a photodiode, which specifically includes a P-type doped region 21, an intrinsic region 22 and an N-type doped region 23. The intrinsic region is silicon crystal or germanium crystal, the N-type doped region is silicon crystal or germanium crystal doped with a small amount of impurity phosphorus element (or antimony element): the P-type doped region is doped with a small amount of impurity boron element (or indium). Element) of silicon crystal or germanium crystal.
步骤4、依次形成覆盖薄膜晶体管10和光电转换器20的钝化层17、阳极18、平坦化层19,如图5c所示。Step 4. The passivation layer 17, the anode 18, and the planarization layer 19 covering the thin film transistor 10 and the photoelectric converter 20 are sequentially formed, as shown in FIG. 5c.
一般在形成阳极18的同时还可以形成光电转换器20的第二电极25。Generally, the second electrode 25 of the photoelectric converter 20 can be formed at the same time as the anode 18 is formed.
步骤5、通过转移方式在驱动背板具有薄膜晶体管10的一侧形成多个发光二极管芯片30,如图5d所示。Step 5. A plurality of light-emitting diode chips 30 are formed on the side of the driving backplane with the thin film transistor 10 by a transfer method, as shown in FIG. 5d.
步骤4、形成覆盖发光二极管芯片30的保护层40,如图5e所示。Step 4. Form a protective layer 40 covering the light emitting diode chip 30, as shown in FIG. 5e.
步骤5、形成覆盖发光二极管芯片30的挡墙膜层50,如图5f所示。Step 5, forming a barrier film layer 50 covering the light emitting diode chip 30, as shown in FIG. 5f.
其中,挡墙膜层的材料为掺有散射粒子的负性光刻胶材料;Among them, the material of the barrier film layer is a negative photoresist material doped with scattering particles;
步骤6、向各光电转换器提供电压;并采用数字曝光机对挡墙膜层进行曝光,并根据光电转换器的输出信号调节曝光机的曝光量,以使各光电转换器的输出信号与基准信号的差异在预设范围内;Step 6. Provide voltage to each photoelectric converter; and use a digital exposure machine to expose the barrier film layer, and adjust the exposure of the exposure machine according to the output signal of the photoelectric converter, so that the output signal of each photoelectric converter and the reference The signal difference is within the preset range;
步骤7、对挡墙膜层50进行显影,形成围绕各发光二极管芯片30的挡墙51的图形,如图5g所示。Step 7. Develop the barrier film layer 50 to form a pattern of the barrier wall 51 surrounding each light-emitting diode chip 30, as shown in FIG. 5g.
本公开实施例,在形成挡墙的图形之前,先形成光电转换器,之后通过光刻工艺在光电转换器背离衬底基板的一侧形成挡墙的图形,且在曝光时,向各光电转换器提供电压,通过光电转换器将曝光时的光转换为电信号输出,曝光机根据光电转换器的输出信号对检测区域的曝光量进行实时补偿,使得各光电转换器接收到的光强保持一致,消除由于散射粒子散射紫外光而对曝光均一性产生的影响,最终导致挡墙的形貌不满足设计要求而带来的出光效率的降低,提高了曝光均匀性,使各个位置的挡墙的图形保持一致,从而使各个LED芯片的出光效率保证一致,提高显示面板出光均匀性。In the embodiment of the present disclosure, before forming the pattern of the barrier wall, the photoelectric converter is formed first, and then the barrier wall pattern is formed on the side of the photoelectric converter away from the base substrate through a photolithography process, and during exposure, the photoelectric conversion The voltage is provided by the photoelectric converter, and the light during exposure is converted into electrical signal output through the photoelectric converter. The exposure machine compensates the exposure of the detection area in real time according to the output signal of the photoelectric converter, so that the light intensity received by each photoelectric converter is consistent , Eliminate the impact on the uniformity of exposure caused by the scattering of ultraviolet light by the scattered particles, and ultimately lead to the reduction of the light extraction efficiency caused by the shape of the retaining wall that does not meet the design requirements, improve the uniformity of exposure, and make the retaining wall at each position The graphics are kept consistent, so that the light output efficiency of each LED chip is consistent, and the light output uniformity of the display panel is improved.
进一步地,在本公开实施例提供的制备方法中,如图1所示,在形成挡墙51的图形后,还可以包括形成保护盖板02。Further, in the preparation method provided by the embodiment of the present disclosure, as shown in FIG. 1, after the pattern of the retaining wall 51 is formed, the protective cover 02 may also be formed.
基于同一公开构思,本公开实施例还提供了一种显示装置,包括本公开实施例提供的上述任一种显示面板。该显示装置可以为:手机、平板电脑、电视机、显示器、笔记本电脑、数码相框、导航仪等任何具有显示功能的产品或部件。该显示装置的实施可以参见上述LED显示面板的实施例,重复之处不再赘述。Based on the same disclosed concept, the embodiments of the present disclosure also provide a display device, including any of the above-mentioned display panels provided by the embodiments of the present disclosure. The display device can be any product or component with a display function, such as a mobile phone, a tablet computer, a television, a monitor, a notebook computer, a digital photo frame, a navigator, etc. The implementation of the display device can refer to the above-mentioned embodiment of the LED display panel, and the repetition will not be repeated.
本公开实施例提供的显示面板、其制备方法及显示装置,在形成挡墙的图形之前,先形成光电转换器,之后通过光刻工艺在光电转换器背离衬底基板的一侧形成挡墙的图形,且在曝光时,向各光电转换器提供电压,根据挡墙所在区域的光电转换器的输出信号,对挡墙位置处对应的曝光量进行补偿。通过光电转换器监测各区域的实际曝光量,提高了曝光均匀性,使各个位置的挡墙的图形保持一致,从而使各个LED芯片的出光效率保证一致,提高显 示面板出光均匀性。In the display panel, the manufacturing method and the display device provided by the embodiments of the present disclosure, before forming the pattern of the barrier wall, the photoelectric converter is formed first, and then the barrier wall is formed on the side of the photoelectric converter away from the base substrate through a photolithography process When exposing, the voltage is provided to each photoelectric converter, and the corresponding exposure amount at the position of the barrier wall is compensated according to the output signal of the photoelectric converter in the area where the barrier wall is located. The actual exposure of each area is monitored by the photoelectric converter, which improves the uniformity of exposure and keeps the pattern of the retaining wall in each position consistent, so that the light output efficiency of each LED chip is guaranteed to be consistent, and the light output uniformity of the display panel is improved.
显然,本领域的技术人员可以对本公开进行各种改动和变型而不脱离本公开的精神和范围。这样,倘若本公开的这些修改和变型属于本公开权利要求及其等同技术的范围之内,则本公开也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present disclosure without departing from the spirit and scope of the present disclosure. In this way, if these modifications and variations of the present disclosure fall within the scope of the claims of the present disclosure and equivalent technologies, the present disclosure also intends to include these modifications and variations.

Claims (16)

  1. 一种显示面板,其中,包括:A display panel, which includes:
    驱动背板;所述驱动背板,包括:衬底基板,以及位于所述衬底基板之上的多个光电转换器;Drive backplane; The drive backplane includes: a base substrate, and a plurality of photoelectric converters located on the base substrate;
    多个发光二极管芯片,位于所述驱动背板之上;A plurality of light-emitting diode chips located on the driving backplane;
    挡墙,位于所述驱动背板之上;所述挡墙位于相邻的所述发光二极管芯片之间;A retaining wall is located above the drive backplane; the retaining wall is located between the adjacent light-emitting diode chips;
    所述光电转换器位于相邻的所述发光二极管芯片之间;所述光电转换器被配置为检测制作所述挡墙的光刻工艺过程中的曝光量。The photoelectric converter is located between the adjacent light-emitting diode chips; the photoelectric converter is configured to detect the amount of exposure during the photolithography process of making the retaining wall.
  2. 如权利要求1所述的显示面板,其中,所述光电转换器在所述衬底基板上的正投影与所述挡墙在所述衬底基板上的正投影相互交叠。8. The display panel of claim 1, wherein the orthographic projection of the photoelectric converter on the base substrate and the orthographic projection of the retaining wall on the base substrate overlap each other.
  3. 如权利要求1所述的显示面板,其中,所述挡墙平行于所述驱动背板的横截面的面积,随着与所述驱动背板表面的距离减小而增大。8. The display panel of claim 1, wherein the area of the cross section of the barrier wall parallel to the driving backplane increases as the distance from the surface of the driving backplane decreases.
  4. 如权利要求1所述的显示面板,其中,所述显示面板分为多个检测区域;每一个所述检测区域内设置一个所述光电转换器。3. The display panel of claim 1, wherein the display panel is divided into a plurality of detection areas; each of the detection areas is provided with one photoelectric converter.
  5. 如权利要求1所述的显示面板,其中,每相邻两个发光二极管芯片之间的位置均设置所述光电转换器。8. The display panel of claim 1, wherein the photoelectric converter is provided at every position between two adjacent light-emitting diode chips.
  6. 如权利要求1所述的显示面板,其中,所述光电转换器,包括:第一电极,位于所述第一电极远离所述衬底基板一侧的第二电极,以及位于所述第一电极与所述第二电极之间的光电二极管。7. The display panel of claim 1, wherein the photoelectric converter comprises: a first electrode, a second electrode located on a side of the first electrode away from the base substrate, and a first electrode And the photodiode between the second electrode.
  7. 如权利要求6所述的显示面板,其中,所述驱动背板,还包括:位于所述衬底基板之上的多个薄膜晶体管以及多个连接电极;7. The display panel of claim 6, wherein the driving backplane further comprises: a plurality of thin film transistors and a plurality of connection electrodes on the base substrate;
    所述薄膜晶体管的漏电极与所述连接电极一一对应连接;The drain electrode of the thin film transistor and the connection electrode are connected in a one-to-one correspondence;
    所述第一电极与所述薄膜晶体管的漏电极同层设置,所述第二电极与所述连接电极同层设置。The first electrode and the drain electrode of the thin film transistor are arranged in the same layer, and the second electrode and the connecting electrode are arranged in the same layer.
  8. 如权利要求1所述的显示面板,其中,所述挡墙膜层的材料为掺有散 射粒子的负性光刻胶材料。The display panel of claim 1, wherein the material of the barrier film layer is a negative photoresist material doped with scattered particles.
  9. 如权利要求1所述的显示面板,其中,所述挡墙围绕各所述发光二极管芯片。8. The display panel of claim 1, wherein the barrier wall surrounds each of the light emitting diode chips.
  10. 如权利要求1~9任一项所述的显示面板,其中,还包括:包覆所述发光二极管芯片的保护层。9. The display panel according to any one of claims 1-9, further comprising: a protective layer covering the light-emitting diode chip.
  11. 一种如权利要求1~10任一项所述的显示面板的制备方法,其中,包括:A method for manufacturing a display panel according to any one of claims 1 to 10, which comprises:
    提供一驱动背板;所述驱动背板,包括:衬底基板,以及位于所述衬底基板之上的多个光电转换器;Provide a driving backplane; the driving backplane includes: a base substrate, and a plurality of photoelectric converters located on the base substrate;
    在所述驱动背板具有所述光电转换器的一侧形成多个发光二极管芯片,且所述光电转换器位于相邻的所述发光二极管芯片之间;A plurality of light emitting diode chips are formed on the side of the driving backplane with the photoelectric converter, and the photoelectric converter is located between the adjacent light emitting diode chips;
    通过光刻工艺在所述光电转换器背离所述衬底基板的一侧形成挡墙的图形,且在曝光时,向各所述光电转换器提供电压,并根据所述挡墙所在区域的所述光电转换器的输出信号,对所述挡墙位置处对应的曝光量进行补偿。The pattern of the barrier wall is formed on the side of the photoelectric converter away from the base substrate through a photolithography process, and during exposure, voltage is provided to each photoelectric converter, and the barrier wall is located according to the The output signal of the photoelectric converter compensates for the corresponding exposure at the position of the retaining wall.
  12. 如权利要求11所述的制备方法,其中,通过光刻工艺在所述光电转换器背离所述衬底基板的一侧形成挡墙的图形,具体包括:11. The manufacturing method of claim 11, wherein the step of forming a pattern of a retaining wall on the side of the photoelectric converter away from the base substrate through a photolithography process specifically comprises:
    形成覆盖所述发光二极管芯片的挡墙膜层,其中,所述挡墙膜层的材料为掺有散射粒子的负性光刻胶材料;Forming a barrier film layer covering the light-emitting diode chip, wherein the material of the barrier film layer is a negative photoresist material doped with scattering particles;
    向各所述光电转换器提供电压;Supply voltage to each of the photoelectric converters;
    采用曝光机对所述挡墙膜层进行曝光,并根据所述光电转换器的输出信号调节所述曝光机的曝光量,以使各所述光电转换器的输出信号与基准信号的差异在预设范围内;An exposure machine is used to expose the barrier film layer, and the exposure amount of the exposure machine is adjusted according to the output signal of the photoelectric converter, so that the difference between the output signal of each photoelectric converter and the reference signal is expected Set within
    对所述挡墙膜层进行显影,形成围绕各所述发光二极管芯片的挡墙的图形。The barrier film layer is developed to form a pattern of barrier walls surrounding each of the light-emitting diode chips.
  13. 如权利要求12所述的制备方法,其中,采用数字曝光机对所述挡墙膜层进行曝光。The preparation method according to claim 12, wherein a digital exposure machine is used to expose the barrier film layer.
  14. 如权利要求11所述的制备方法,其中,在所述驱动背板具有所述光 电转换器的一侧形成发光二极管芯片之后,在通过光刻工艺在所述光电转换器的上方形成挡墙的图形之前,还包括:The manufacturing method of claim 11, wherein after forming a light-emitting diode chip on the side of the driving backplane with the photoelectric converter, a barrier is formed above the photoelectric converter by a photolithography process Before graphics, it also includes:
    形成覆盖所述发光二极管芯片的保护层。A protective layer covering the light-emitting diode chip is formed.
  15. 如权利要求11所述的制备方法,其中,所述在所述驱动背板具有所述光电转换器的一侧形成多个发光二极管芯片,包括:11. The manufacturing method of claim 11, wherein the forming a plurality of light-emitting diode chips on the side of the driving backplane with the photoelectric converter comprises:
    通过转移的方法在所述驱动背板具有所述光电转换器的一侧形成发光二极管芯片。A light emitting diode chip is formed on the side of the driving backplane with the photoelectric converter by a transfer method.
  16. 一种显示装置,其中,包括如权利要求1~10任一项所述的显示面板。A display device comprising the display panel according to any one of claims 1-10.
PCT/CN2020/076227 2019-06-19 2020-02-21 Display panel, preparation method therefor, and display device WO2020253255A1 (en)

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