WO2020253159A1 - Liquid metering device, metering and feeding system and mixing station - Google Patents

Liquid metering device, metering and feeding system and mixing station Download PDF

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Publication number
WO2020253159A1
WO2020253159A1 PCT/CN2019/124998 CN2019124998W WO2020253159A1 WO 2020253159 A1 WO2020253159 A1 WO 2020253159A1 CN 2019124998 W CN2019124998 W CN 2019124998W WO 2020253159 A1 WO2020253159 A1 WO 2020253159A1
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WO
WIPO (PCT)
Prior art keywords
metering
hopper
bucket
discharge pipe
metering hopper
Prior art date
Application number
PCT/CN2019/124998
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French (fr)
Chinese (zh)
Inventor
朱双明
龙昕
聂拓
Original Assignee
三一汽车制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201920940129.9U external-priority patent/CN210415015U/en
Priority claimed from CN201910541120.5A external-priority patent/CN110103342A/en
Application filed by 三一汽车制造有限公司 filed Critical 三一汽车制造有限公司
Publication of WO2020253159A1 publication Critical patent/WO2020253159A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/12Supplying or proportioning liquid ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00General arrangement or layout of plant
    • B28C9/02General arrangement or layout of plant for producing mixtures of clay or cement with other materials

Definitions

  • This application relates to the technical field of engineering machinery, and specifically to a liquid metering device, a metering delivery system and a mixing station.
  • the water and admixture metering system is an important part of the concrete mixing plant.
  • the mixing station places the admixture metering hopper above the water metering hopper, and the measured admixture in the admixture metering hopper is first discharged into the water metering hopper for premixing to form an admixture solution, and then The admixture solution in the water metering hopper is put into the mixer and mixed with aggregate and powder to make concrete.
  • the deduction is performed by controlling the amount of additive solution in the water metering hopper. At this time, the additive will be added at the same time. Also deducted, causing fluctuations in the quality of concrete products.
  • This application aims to solve at least one of the technical problems existing in the prior art.
  • the first aspect of the application proposes a liquid metering device.
  • the second aspect of this application proposes a metered delivery system.
  • the third aspect of this application proposes a mixing station.
  • the first aspect of this application proposes a liquid metering device, which includes: a first metering bucket, a second metering bucket, and a first weighing sensor that weighs the first metering bucket and the second metering bucket together, the first metering bucket and The second weighing hoppers are fixedly arranged so that the first weighing sensor can weigh the first weighing hopper and the second weighing hopper together.
  • the second metering hopper is connected to the first metering hopper through an overflow port provided on the upper or top of the second metering hopper.
  • the bottom outlet of the first metering hopper is connected with a first discharge pipe, and the first discharge pipe is provided with a first on-off valve.
  • the bottom outlet of the second metering hopper is connected with a second discharge pipe, and a second switch valve is arranged on the second discharge pipe.
  • the liquid metering device proposed in the present application is provided with a first metering hopper and a second metering hopper that are communicated with each other through an overflow, wherein, when the liquid level in the second metering hopper reaches the position of the overflow, the second metering hopper
  • the liquid inside can flow to the first weighing hopper through the overflow;
  • the first weighing hopper is provided with a first weighing sensor for weighing the first weighing hopper and the second weighing hopper, and the first weighing sensor is used for
  • the first measuring hopper and the second measuring hopper and the liquid materials in the two are weighed;
  • the bottom of the first measuring hopper is provided with a first discharge pipe, and the bottom of the second measuring hopper is provided with a second discharge pipe.
  • the amount of admixture is less than water, and the amount of admixture has a very important impact on product quality.
  • first put water into the second measuring hopper and when the second measuring hopper When the liquid level reaches the overflow, the water in the second metering hopper flows to the first metering hopper. After the water metering is completed, a predetermined amount of admixture is put into the first metering hopper. The water inside is mixed as an additive solution. At this time, the additive solution is stored in the first measuring hopper, and water is stored in the second measuring hopper.
  • the first weighing sensor can weigh the water in the first metering hopper and the water in the second metering hopper at the same time to ensure the accuracy of the water consumption and the final product quality.
  • the first load cell adopts a suspended load cell, which is located above the first weighing bucket and is connected to the first weighing bucket and/or the second weighing bucket.
  • the liquid metering device proposed in this application can not only dilute the admixture with water, but also deduct the water separately, and will not affect the amount of the admixture during the deduction process, and can ensure the accuracy of the proportion of each raw material and ensure the final The quality of the products produced.
  • liquid metering device of this application may also have the following additional technical features:
  • the second measuring bucket is fixedly arranged inside the first measuring bucket, and the second measuring bucket and the first measuring bucket may share at least one bucket wall.
  • the second metering bucket is arranged inside the first metering bucket, and the second metering bucket and the first metering bucket share at least one bucket wall To reduce material costs.
  • the second discharge pipe passes through the bottom wall of the first metering hopper and is connected to the bottom outlet of the second metering hopper, and the second switch valve is arranged on the second discharge pipe outside the first metering hopper. On the pipe section.
  • the second discharge tube passes through the bottom wall of the first metering hopper to communicate with the second metering hopper to ensure the delivery of water;
  • the second on-off valve is set on the second discharge tube outside the first metering hopper.
  • the second on-off valve is arranged outside the first metering hopper and will not be immersed in the liquid in the first metering hopper.
  • the second on-off valve is not easy to be damaged and is also convenient for operation and maintenance.
  • the top of the second metering bucket is an open structure, and the overflow is the top opening of the second metering bucket, and the top of the second metering bucket is lower than the top of the first metering bucket.
  • the top of the second metering bucket is an open structure, and the top opening of the second metering bucket is directly used as an overflow port.
  • the overflow port When the liquid level in the second metering bucket reaches the overflow port, the water can flow into the first metering bucket through the overflow port.
  • the second aspect of the application proposes a metering and dispensing system, including: a first feeding device, a second feeding device, and a liquid metering device as in any one of the first aspect of the application, wherein the outlet of the first feeding device and the first feeding device The inlet of a metering bucket is connected, and the outlet of the second feeding device is connected with the inlet of the second metering bucket.
  • the metering system proposed in this application has all the beneficial effects of the above-mentioned liquid metering device because it has the liquid metering device of any one of the first aspect of this application.
  • the outlet of the first dosing device is connected with the inlet of the first metering hopper to ensure the dosing of the admixture;
  • the outlet of the second dosing device is connected with the inlet of the second dosing hopper to ensure the dosing of water.
  • the water deduction can be performed by controlling the closing of the second on-off valve according to the actual situation. At this time, since the admixture solution has been completely put in, the water deduction will not be performed. Affect the dosage of the admixture; when the water deduction treatment is not required, the first on-off valve and the second on-off valve can be opened at the same time to ensure the delivery speed.
  • the first feeding device includes a third metering hopper and a second load cell for weighing the third metering hopper.
  • the bottom outlet of the third metering hopper is connected with a third discharge pipe.
  • the outlet of the discharge pipe is communicated with the inlet of the first metering hopper, and a third switch valve is arranged on the third discharge pipe.
  • the admixture since the admixture is injected through the first dosing device, the admixture is less in actual operation.
  • a third metering bucket and a third discharge pipe are arranged above the first metering bucket. Wherein, the outlet of the third discharge pipe is communicated with the inlet of the first metering hopper.
  • the third weighing hopper is equipped with a second weighing sensor and a third on-off valve.
  • the second weighing sensor is used to detect the quality of the materials in the third weighing hopper.
  • the third on-off valve is used to open or close the third discharge pipe. When the additive is put into the third metering hopper, the third on-off valve closes the third discharge pipe first, and then the weight of the additive in the third metering hopper is weighed by the second load cell. When the quality of the admixture reaches the predetermined value, stop adding the admixture into the third metering hopper to ensure that the admixture is put in the predetermined amount. When the first feeding device drops the admixture into the first metering hopper, the third on-off valve is opened, and the admixture in the third metering hopper is injected into the first metering hopper through the third discharge pipe.
  • the second load cell adopts a suspended load cell, and the suspended load cell is located above and connected to the third weighing bucket.
  • the third metering hopper is located above the first metering hopper, and the third on-off valve is arranged on the pipe section of the third discharge pipe outside the first metering hopper.
  • the third metering hopper is located above the first metering hopper to ensure the dosing of the admixture; the third on-off valve is arranged on the pipe section of the third discharge pipe outside the first metering hopper, so that the third on-off valve is exposed It is located outside the first measuring hopper for easy operation.
  • a discharging pipeline is arranged under the first metering hopper, and the outlet of the first discharging tube and the outlet of the second discharging tube are connected with the discharging pipeline.
  • the metering system is also provided with a discharging pipeline.
  • the discharging pipeline is connected with the first discharge pipe and the second discharge pipe respectively.
  • the outlet end of the discharging pipeline is connected to the mixer and flows along the liquid. In the direction, the discharging pipeline is connected with the second discharge pipe first, and then with the first discharge pipe.
  • the admixture mixture enters the discharge pipe through the first discharge pipe, and the water enters the discharge pipe through the second discharge pipe. At this time, it can be inside and outside the discharge pipe.
  • the additive mixture is further diluted and mixed to ensure the final product quality.
  • the admixture mixture is put into the mixer through the first discharge pipe and the discharge pipe, and the water enters the discharge pipe through the second discharge pipe and passes through the discharge pipe. Put it into the mixer, at this time, the water can play the role of cleaning the feeding pipeline, avoid the residue of the additive, and prevent the additive from corroding the feeding pipeline.
  • the third aspect of the present application proposes a mixing station, including: the liquid metering device according to any one of the first aspect of the present application; or the metering delivery system according to any one of the second aspect of the present application.
  • the mixing station proposed in the third aspect of this application includes the liquid metering device according to any one of the first aspect of this application; or the metering system according to any one of the second aspect of this application, so it has the above liquid metering device or metering All the beneficial effects of the delivery system will not be stated here.
  • Figure 1 is a schematic structural diagram of a liquid metering device according to an embodiment of the present application.
  • Figure 2 is a schematic structural diagram of a metering system according to an embodiment of the present application.
  • first metering hopper 104 second metering hopper, 106 first load cell, 108 first discharge pipe, 110 first switch valve, 112 second discharge pipe, 114 second switch valve, 200 first feeding device , 202 third metering hopper, 204 second load cell, 206 third discharge pipe, 208 third on-off valve, 300 second feeding device, 400 discharge pipeline.
  • the embodiment of the first aspect of the present application proposes a liquid metering device, as shown in FIG. 1, including: a first metering bucket 102, a second metering bucket 104, and the first metering bucket 102 and the second metering bucket 104 are collectively called
  • the heavy first weighing sensor 106, the first weighing hopper 102 and the second weighing hopper 104 are fixedly arranged, so that the first weighing sensor 106 weighs the first weighing hopper 102 and the second weighing hopper 104 together.
  • the second metering hopper 104 communicates with the first metering hopper 102 through an overflow port arranged at the upper or top of the first metering hopper 102.
  • the bottom outlet of the first metering hopper 102 is connected to a first discharge pipe 108, and the first discharge pipe 108 is provided
  • a second discharge pipe 112 is connected to the bottom outlet of the first switch valve 110 and the second metering hopper 104, and a second switch valve 114 is provided on the second discharge pipe 112.
  • the liquid metering device proposed in the present application is provided with a first metering bucket 102 and a second metering bucket 104 which are communicated with each other through an overflow port.
  • the The liquid in the second weighing hopper 104 can flow to the first weighing hopper 102 through the overflow;
  • the first weighing hopper 102 is provided with a first load cell 106 for weighing the first weighing hopper 102 and the second weighing hopper 104 together ,
  • the first weighing sensor 106 is used to weigh the liquid materials in the first weighing hopper 102, the second weighing hopper 104 and both;
  • the bottom of the first weighing hopper 102 is provided with a first discharge pipe 108, and the second The bottom of the measuring hopper 104 is provided with a second discharge pipe 112.
  • the amount of additives is less than water, and the amount of additives has a very important impact on product quality. Therefore, in the production process, first put water into the second metering bucket 104; when the liquid level in the second metering bucket 104 reaches the overflow, the water in the second metering bucket 104 flows to the first metering bucket 102. After the water measurement is completed, a predetermined amount of admixture is put into the first metering bucket 102, and the admixture is mixed with the water in the first metering bucket 102 to form an admixture solution. At this time, the additive solution is stored in the first measuring hopper 102, and water is stored in the second measuring hopper 104.
  • the first weighing sensor 106 can weigh the water in the first weighing hopper 102 and the water in the second weighing hopper 104 at the same time to ensure the accuracy of the water consumption and the quality of the final product.
  • the first load cell 106 is a suspended load cell, which is located above the first weighing bucket 102 and is connected to the first weighing bucket 102 and/or the second weighing bucket 104.
  • the liquid metering device proposed in this application can not only dilute the admixture with water, but also deduct the water separately, and will not affect the amount of the admixture during the deduction process, and can ensure the accuracy of the proportion of each raw material and ensure the final Product quality.
  • the second measuring bucket 104 is fixedly arranged inside the first measuring bucket 102, and the second measuring bucket 104 and the first measuring bucket 102 share at least one bucket wall.
  • the second metering bucket 104 is arranged inside the first metering bucket 102, and the second metering bucket 104 and the first metering bucket 102 share at least A bucket wall to reduce material costs.
  • the second discharge pipe 112 passes through the bottom wall of the first metering hopper 102 and is connected to the bottom outlet of the second metering hopper 104, and the second on-off valve 114 is arranged at The second discharge pipe 112 is located on the pipe section outside the first metering hopper 102.
  • the second discharge pipe 112 passes through the bottom wall of the first metering hopper 102 to communicate with the second metering hopper 104 to ensure the delivery of water; the second on-off valve 114 is located at the second discharge pipe 112. On the pipe section outside the first metering hopper 102, the second on-off valve 114 is arranged outside the first metering hopper 102 and will not be immersed in the liquid in the first metering hopper 102. The second on-off valve 114 is not easy to damage and is also convenient for operation and maintenance.
  • the top of the second metering bucket 104 is an open structure, and the overflow port is the top opening of the second metering bucket 104, and the top of the second metering bucket 104 is lower than the first metering bucket 104.
  • the top of bucket 102 is an open structure, and the overflow port is the top opening of the second metering bucket 104, and the top of the second metering bucket 104 is lower than the first metering bucket 104.
  • the second metering bucket 104 has an open structure, and the top opening of the second metering bucket 104 is directly used as an overflow port.
  • the overflow port When the liquid level in the second metering bucket 104 reaches the overflow port, the water can flow into the first metering bucket through the overflow port.
  • the embodiment of the second aspect of the present application proposes a metering and dispensing system, as shown in FIG. 2, including: a first feeding device 200, a second feeding device 300, and any one of the embodiments of the first aspect of the application A liquid metering device, wherein the outlet of the first feeding device 200 is connected to the inlet of the first metering hopper 102, and the outlet of the second feeding device 300 is connected to the inlet of the second metering hopper 104.
  • the metering system proposed in this application has all the beneficial effects of the above-mentioned liquid metering device because it has the liquid metering device of any one of the embodiments of the first aspect of this application.
  • the outlet of the first dosing device 200 is connected to the inlet of the first metering hopper 102 to ensure the dosing of the admixture;
  • the outlet of the second dosing device 300 is connected to the inlet of the second dosing hopper 104 to ensure the dosing of water.
  • a predetermined amount of water is first put into the second metering hopper 104 through the second feeding device 300.
  • the second metering hopper 104 The water flows to the first metering hopper 102.
  • a predetermined amount of admixture is put into the first metering hopper 102 through the first feeding device 200, and the admixture is mixed with the water in the first metering hopper 102 to form Additive solution.
  • the first feeding device 200 includes a third metering hopper 202 and a second load cell 204 for weighing the third metering hopper 202.
  • the bottom outlet of the measuring hopper 202 is connected with a third discharge pipe 206, the outlet of the third discharge pipe 206 is connected with the inlet of the first measuring hopper 102, and a third on-off valve 208 is provided on the third discharge pipe 206.
  • the admixture since the admixture is injected through the first dosing device 200, in actual operation, the admixture uses less material.
  • a third metering bucket 202 and a third discharge pipe 206 are provided above the first metering bucket 102. Wherein, the outlet of the third discharge pipe 206 is communicated with the inlet of the first metering hopper 102.
  • the additive When the additive is put in, the additive is put into the third metering hopper 202, and the additive can enter the first metering hopper 102 through the third discharge pipe 206.
  • the third weighing hopper 202 is provided with a second weighing sensor 204 and a third on-off valve 208, and the second weighing sensor 204 is used to detect the third weighing hopper 202
  • the third switch valve 208 is used to open or close the third discharge pipe 206.
  • the third on-off valve 208 closes the third discharge pipe 206, and the mass of the admixture is weighed by the second load cell 204.
  • the third switch valve The metering hopper 202 puts the additive to ensure that the additive is put in a predetermined amount.
  • the third switch valve 208 is opened, and the admixture in the third metering hopper 202 is injected into the first metering hopper 102 through the third discharge pipe 206.
  • the second load cell 204 adopts a suspended load cell, which is located above the third weighing bucket 202 and connected to the third weighing bucket 202.
  • the third metering hopper 202 is located above the first metering hopper 102, and the third on-off valve 208 is provided on the third discharge pipe 206 at the first On the pipe section outside the metering bucket 102.
  • the third metering hopper 202 is located above the first metering hopper 102 to ensure the dosing of the admixture; the third on-off valve 208 is arranged on the pipe section of the third discharge pipe 206 outside the first metering hopper 102, The third switch valve 208 is exposed outside the first metering bucket 102, which is convenient for operation.
  • a discharging pipeline 400 is provided below the first metering hopper 102, the outlet of the first discharge pipe 108 and the second discharge pipe 112 The outlet is communicated with the unloading pipeline 400.
  • the metering system is also provided with a discharging pipeline 400, the discharging pipeline 400 is respectively communicated with the first discharging pipe 108 and the second discharging pipe 112, and the outlet end of the discharging pipeline 400 is connected Agitator, and along the liquid flow direction, the discharging pipeline 400 is first connected with the second discharge pipe 112 and then with the first discharge pipe 108.
  • the admixture mixture enters the discharge pipe 400 through the first discharge pipe 108, and the water enters the discharge pipe through the second discharge pipe 112. At this time, it can be in the discharge pipe.
  • the mixture of external additives inside the road 400 is further diluted and mixed to ensure the quality of the final product.
  • the admixture mixture is put into the mixer through the first discharge pipe 108 and the discharge pipe 400, and then the water enters the discharge pipe 400 through the second discharge pipe 112 and passes through The feeding pipeline 400 is put into the mixer. At this time, the water can play the role of cleaning the feeding pipeline 400 to avoid the residue of the additive and prevent the additive from corroding the feeding pipeline 400.
  • the embodiment of the third aspect of the present application proposes a mixing station, including: the liquid metering device according to any one of the first aspect of the present application; or the metering delivery system of any one of the embodiments of the second aspect of the present application.
  • the mixing station proposed in the embodiment of this application includes the liquid metering device as in any one of the embodiments of the first aspect of this application; or includes the metering and dispensing system as in any one of the embodiments of the second aspect of this application, so It has all the beneficial effects of the above-mentioned liquid metering device or metering delivery system, and will not be described here.
  • the term “plurality” refers to two or more than two, unless clearly defined otherwise, the orientation or positional relationship indicated by the terms “upper” and “lower” are based on the drawings shown The orientation or positional relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the application;
  • the terms “connected”, “installed”, “fixed”, etc. should be understood in a broad sense. For example, “connected” can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or through an intermediate connection. The medium is indirectly connected.
  • the specific meanings of the above terms in this application can be understood according to specific circumstances.

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  • Dispersion Chemistry (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

A liquid metering device, a metering and feeding system and a mixing station. The liquid metering device comprises: a first metering hopper (102), a second metering hopper (104) and a first weighing sensor (106) for weighing the first metering hopper (102) and the second metering hopper (104) together. The second metering hopper (104) is in communication with the first metering hopper (102) by means of an overflow port provided at the upper part or the top of the second metering hopper; a first discharge pipe (108) is connected to a bottom outlet of the first metering hopper (102), and a first switch valve (110) is provided on the first discharge pipe (108); and a second discharge pipe (112) is connected to a bottom outlet of the second metering hopper (104), and a second switch valve (114) is provided on the second discharge pipe (112). The liquid metering device can dilute an admixture by means of water, and can deduct water individually, and the amount of admixture fed is not affected in the process of water deduction, thereby guaranteeing the accurate ratio of each raw material and guaranteeing the quality of a finally produced product.

Description

液体计量装置、计量投放系统及搅拌站Liquid metering device, metering delivery system and mixing station
本申请要求于2019年06月21日提交中国专利局、申请号为“201910541120.5”、发明名称为“液体计量装置、计量投放系统及搅拌站”和2019年06月21日提交中国专利局、申请号为“201920940129.9”、发明名称为“液体计量装置、计量投放系统及搅拌站”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires that it be submitted to the Chinese Patent Office on June 21, 2019, the application number is "201910541120.5", the invention name is "Liquid Metering Device, Metering System and Mixing Station", and the application is submitted to the China Patent Office on June 21, 2019 The priority of the Chinese patent application with the number "201920940129.9" and the invention title "liquid metering device, metering system and mixing station", the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及工程机械技术领域,具体而言,涉及一种液体计量装置、计量投放系统及搅拌站。This application relates to the technical field of engineering machinery, and specifically to a liquid metering device, a metering delivery system and a mixing station.
背景技术Background technique
水与外加剂计量系统是混凝土搅拌站的一个重要部分。为提高外加剂的使用效果,往往搅拌站将外加剂计量斗放置在水计量斗上方,将外加剂计量斗中计量好的外加剂先卸入水计量斗进行预混形成外加剂溶液,然后再将水计量斗中的外加剂溶液投入搅拌机,与骨料、粉料进行搅拌,制成混凝土。但在实际生产中,因为骨料的含水率有波动,生产过程中会对水的用量进行扣除动作,扣除动作通过控制水计量斗的外加剂溶液投放量来进行,此时会同时将外加剂也扣掉,从而引起混凝土产品质量的波动。The water and admixture metering system is an important part of the concrete mixing plant. In order to improve the use effect of the admixture, often the mixing station places the admixture metering hopper above the water metering hopper, and the measured admixture in the admixture metering hopper is first discharged into the water metering hopper for premixing to form an admixture solution, and then The admixture solution in the water metering hopper is put into the mixer and mixed with aggregate and powder to make concrete. However, in actual production, because the moisture content of the aggregate fluctuates, the amount of water is deducted during the production process. The deduction is performed by controlling the amount of additive solution in the water metering hopper. At this time, the additive will be added at the same time. Also deducted, causing fluctuations in the quality of concrete products.
发明内容Summary of the invention
本申请旨在至少解决现有技术中存在的技术问题之一。This application aims to solve at least one of the technical problems existing in the prior art.
本申请第一方面提出了一种液体计量装置。The first aspect of the application proposes a liquid metering device.
为此,本申请第二方面提出了一种计量投放系统。For this reason, the second aspect of this application proposes a metered delivery system.
本申请第三方面提出了一种搅拌站。The third aspect of this application proposes a mixing station.
本申请第一方面提出了一种液体计量装置,包括:第一计量斗、第二计量斗以及对第一计量斗和第二计量斗共同称重的第一称重传感器,第一计量斗和第二计量斗之间固定设置,以便于第一称重传感器对第一计量斗 和第二计量斗共同称重。第二计量斗通过设置于其上部或顶部的溢流口与第一计量斗相连通,第一计量斗的底部出口连接有第一排料管,第一排料管上设置第一开关阀,第二计量斗的底部出口连接有第二排料管,第二排料管上设置第二开关阀。The first aspect of this application proposes a liquid metering device, which includes: a first metering bucket, a second metering bucket, and a first weighing sensor that weighs the first metering bucket and the second metering bucket together, the first metering bucket and The second weighing hoppers are fixedly arranged so that the first weighing sensor can weigh the first weighing hopper and the second weighing hopper together. The second metering hopper is connected to the first metering hopper through an overflow port provided on the upper or top of the second metering hopper. The bottom outlet of the first metering hopper is connected with a first discharge pipe, and the first discharge pipe is provided with a first on-off valve. The bottom outlet of the second metering hopper is connected with a second discharge pipe, and a second switch valve is arranged on the second discharge pipe.
本申请提出的液体计量装置,设置有通过溢流口相互连通的第一计量斗及第二计量斗,其中,当第二计量斗内的液面达到溢流口的位置时,第二计量斗内的液体可通过溢流口流向第一计量斗;第一计量斗上设置有用于对第一计量斗和第二计量斗共同称重的第一称重传感器,第一称重传感器用于对第一计量斗和第二计量斗及两者中的液体物料进行称重;第一计量斗的底部设置有第一排料管,第二计量斗的底部设置有第二排料管。在实际生产过程中,外加剂的用量要少于水,且外加剂的用量对产品质量具有十分重要的影响,在生产过程中,先向第二计量斗内投放水,当第二计量斗内的液面到达溢流口时,第二计量斗内的水便流向第一计量斗,待水计量完成后,再向第一计量斗内投放预定量的外加剂,外加剂与第一计量斗内的水混合为外加剂溶液。此时,第一计量斗内存储有外加剂溶液,第二计量斗内存储有水。The liquid metering device proposed in the present application is provided with a first metering hopper and a second metering hopper that are communicated with each other through an overflow, wherein, when the liquid level in the second metering hopper reaches the position of the overflow, the second metering hopper The liquid inside can flow to the first weighing hopper through the overflow; the first weighing hopper is provided with a first weighing sensor for weighing the first weighing hopper and the second weighing hopper, and the first weighing sensor is used for The first measuring hopper and the second measuring hopper and the liquid materials in the two are weighed; the bottom of the first measuring hopper is provided with a first discharge pipe, and the bottom of the second measuring hopper is provided with a second discharge pipe. In the actual production process, the amount of admixture is less than water, and the amount of admixture has a very important impact on product quality. In the production process, first put water into the second measuring hopper, and when the second measuring hopper When the liquid level reaches the overflow, the water in the second metering hopper flows to the first metering hopper. After the water metering is completed, a predetermined amount of admixture is put into the first metering hopper. The water inside is mixed as an additive solution. At this time, the additive solution is stored in the first measuring hopper, and water is stored in the second measuring hopper.
当需要进行扣水处理时,先开启第一开关阀并关闭第二开关阀,待第一计量斗内的外加剂溶液完全投放后,再开启第二开关阀投放第二计量斗内存储的水;在投放第二计量斗内存储的水的过程中,可根据实际情况通过控制第二开关阀的关闭来进行扣水处理,此时由于外加剂溶液已经完全投放,进行扣水处理是不会影响外加剂的用量。当不需要进行扣水处理时,同时开启第一开关阀和第二开关阀即可,保证投放速度。此外,在水计量过程中,第一称重传感器可以同时对第一计量斗中的水与第二计量斗中的水进行称重,保证水的用量精确,保证最终的产品质量。具体地第一称重传感器采用悬挂式称重传感器,悬挂式称重传感器位于第一计量斗的上方,并与第一计量斗和/或第二计量斗相连接。When water deduction is required, first open the first on-off valve and close the second on-off valve. After the admixture solution in the first metering hopper is completely poured, then open the second on-off valve and put the water stored in the second metering hopper. ; In the process of putting the water stored in the second metering bucket, the water can be deducted by controlling the closing of the second on-off valve according to the actual situation. At this time, since the admixture solution has been completely put in, the deduction of water will not be performed Affect the amount of additives. When the water deduction treatment is not required, the first on-off valve and the second on-off valve can be opened at the same time to ensure the delivery speed. In addition, in the water metering process, the first weighing sensor can weigh the water in the first metering hopper and the water in the second metering hopper at the same time to ensure the accuracy of the water consumption and the final product quality. Specifically, the first load cell adopts a suspended load cell, which is located above the first weighing bucket and is connected to the first weighing bucket and/or the second weighing bucket.
本申请提出的液体计量装置,既可以通过水来稀释外加剂又可单独扣水,且在扣水的过程中不会对影响外加剂的投放量,可以保证各原料的配比精确,保证最终生产的产品质量。The liquid metering device proposed in this application can not only dilute the admixture with water, but also deduct the water separately, and will not affect the amount of the admixture during the deduction process, and can ensure the accuracy of the proportion of each raw material and ensure the final The quality of the products produced.
根据本申请上述的液体计量装置,还可以具有以下附加技术特征:According to the above-mentioned liquid metering device of this application, it may also have the following additional technical features:
在一种可能的设计中,第二计量斗固定设置在第一计量斗的内部,第二计量斗与第一计量斗可共用至少一个斗壁。In a possible design, the second measuring bucket is fixedly arranged inside the first measuring bucket, and the second measuring bucket and the first measuring bucket may share at least one bucket wall.
在该设计中,为实现结构的最简化,减小液体计量装置的使用空间,将第二计量斗设置于第一计量斗的内部,且第二计量斗与第一计量斗共用至少一个斗壁,以减少材料成本。In this design, in order to achieve the simplification of the structure and reduce the use space of the liquid metering device, the second metering bucket is arranged inside the first metering bucket, and the second metering bucket and the first metering bucket share at least one bucket wall To reduce material costs.
在一种可能的设计中,第二排料管穿过第一计量斗的底壁与第二计量斗的底部出口相连接,第二开关阀设置在第二排料管位于第一计量斗外部的管段上。In a possible design, the second discharge pipe passes through the bottom wall of the first metering hopper and is connected to the bottom outlet of the second metering hopper, and the second switch valve is arranged on the second discharge pipe outside the first metering hopper. On the pipe section.
在该设计中,第二排料管穿过第一计量斗的底壁与第二计量斗相连通,保证水的投放;第二开关阀设置在第二排料管位于第一计量斗外部的管段上,使得第二开关阀设置于第一计量斗外部,不会浸入第一计量斗中的液体内,第二开关阀不易损坏,也便于操作和维护保养。In this design, the second discharge tube passes through the bottom wall of the first metering hopper to communicate with the second metering hopper to ensure the delivery of water; the second on-off valve is set on the second discharge tube outside the first metering hopper. On the pipe section, the second on-off valve is arranged outside the first metering hopper and will not be immersed in the liquid in the first metering hopper. The second on-off valve is not easy to be damaged and is also convenient for operation and maintenance.
在一种可能的设计中,第二计量斗的顶部为敞开式结构,溢流口为第二计量斗的顶部开口,所述第二计量斗的顶部低于所述第一计量斗的顶部。In a possible design, the top of the second metering bucket is an open structure, and the overflow is the top opening of the second metering bucket, and the top of the second metering bucket is lower than the top of the first metering bucket.
在该设计中,为简化结构,提升液体计量装置的制造加工效率以降低成本,第二计量斗的顶部为敞开式结构,并直接利用第二计量斗的顶部开口作为溢流口。当第二计量斗内的液面达到溢流口时,水便可通过溢流口流向第一计量斗内。In this design, in order to simplify the structure and improve the manufacturing and processing efficiency of the liquid metering device to reduce costs, the top of the second metering bucket is an open structure, and the top opening of the second metering bucket is directly used as an overflow port. When the liquid level in the second metering bucket reaches the overflow port, the water can flow into the first metering bucket through the overflow port.
本申请第二方面提出了一种计量投放系统,包括:第一投料装置,第二投料装置及如本申请第一方面中任一项的液体计量装置,其中,第一投料装置的出口与第一计量斗的入口相连通,第二投料装置的出口与第二计量斗的入口相连通。The second aspect of the application proposes a metering and dispensing system, including: a first feeding device, a second feeding device, and a liquid metering device as in any one of the first aspect of the application, wherein the outlet of the first feeding device and the first feeding device The inlet of a metering bucket is connected, and the outlet of the second feeding device is connected with the inlet of the second metering bucket.
本申请提出的计量投放系统,因为具有本申请第一方面任一项的液体计量装置,因此具有上述液体计量装置的全部有益效果。此外,第一投料装置的出口与第一计量斗的入口相连通,保证外加剂的投放;第二投料装置的出口与第二计量斗的入口相连通保证水的投放。The metering system proposed in this application has all the beneficial effects of the above-mentioned liquid metering device because it has the liquid metering device of any one of the first aspect of this application. In addition, the outlet of the first dosing device is connected with the inlet of the first metering hopper to ensure the dosing of the admixture; the outlet of the second dosing device is connected with the inlet of the second dosing hopper to ensure the dosing of water.
具体地,在使用过程中,先通过第二投料装置向第二计量斗内投放预定量的水,当第二计量斗内的液面到达溢流口时,第二计量斗内的水便流 向第一计量斗,待水计量完成后,再通过第一投料装置向第一计量斗内投放预定量的外加剂,外加剂与第一计量斗内的水混合为外加剂溶液。当需要进行扣水处理时,先开启第一开关阀并关闭第二开关阀,待第一计量斗内的外加剂溶液完全投放后,再开启第二开关阀投放第二计量斗内存储的水,在投放第二计量斗内存储的水的过程中,可根据实际情况通过控制第二开关阀的关闭来进行扣水处理,此时由于外加剂溶液已经完全投放,进行扣水处理是不会影响外加剂的用量;当不需要进行扣水处理时,同时开启第一开关阀和第二开关阀即可,保证投放速度。Specifically, in the process of use, first put a predetermined amount of water into the second metering hopper through the second feeding device, and when the liquid level in the second metering hopper reaches the overflow, the water in the second metering hopper flows to The first metering hopper, after the water metering is completed, puts a predetermined amount of admixture into the first metering hopper through the first feeding device, and the admixture is mixed with the water in the first metering hopper to form an admixture solution. When water deduction is required, first open the first on-off valve and close the second on-off valve. After the admixture solution in the first metering hopper is completely poured, then open the second on-off valve and put the water stored in the second metering hopper. In the process of putting the water stored in the second measuring bucket, the water deduction can be performed by controlling the closing of the second on-off valve according to the actual situation. At this time, since the admixture solution has been completely put in, the water deduction will not be performed. Affect the dosage of the admixture; when the water deduction treatment is not required, the first on-off valve and the second on-off valve can be opened at the same time to ensure the delivery speed.
根据本申请上述的计量投放系统,还可以具有以下附加技术特征:According to the above-mentioned metering and placing system of this application, it may also have the following additional technical features:
在一种可能的设计中,第一投料装置包括第三计量斗以及对第三计量斗进行称重的第二称重传感器,第三计量斗的底部出口连接有第三排料管,第三排料管的出口与第一计量斗的入口相连通,第三排料管上设置有第三开关阀。In a possible design, the first feeding device includes a third metering hopper and a second load cell for weighing the third metering hopper. The bottom outlet of the third metering hopper is connected with a third discharge pipe. The outlet of the discharge pipe is communicated with the inlet of the first metering hopper, and a third switch valve is arranged on the third discharge pipe.
在该设计中,由于通过第一投料装置投放的是外加剂,在实际操作中外加剂用料较少。为便于操作,在第一计量斗的上方设置第三计量斗及第三排料管。其中,第三排料管的出口与第一计量斗的入口相连通。当投放外加剂时,直接将外加剂投放于第三计量斗内,外加剂便可通过第三排料管进入第一计量斗。为保证各原料的精确配比,保证最终的产品质量,第三计量斗上设置有第二称重传感器及第三开关阀,第二称重传感器用于检测第三计量斗内的物料质量,第三开关阀用于开启或关闭第三排料管。在向第三计量斗中投放外加剂时,第三开关阀先关闭第三排料管,再通过第二称重传感器称量第三计量斗中的外加剂质量,当第三计量斗中的外加剂质量达到预定值时,停止向第三计量斗中投放外加剂,以保证按预定量投放外加剂。第一投料装置向第一计量斗中投放外加剂时,打开第三开关阀,第三计量斗中的外加剂通过第三排料管向第一计量斗中投放。In this design, since the admixture is injected through the first dosing device, the admixture is less in actual operation. For ease of operation, a third metering bucket and a third discharge pipe are arranged above the first metering bucket. Wherein, the outlet of the third discharge pipe is communicated with the inlet of the first metering hopper. When adding the admixture, directly put the admixture into the third metering hopper, and the admixture can enter the first metering hopper through the third discharge pipe. In order to ensure the precise ratio of the raw materials and ensure the quality of the final product, the third weighing hopper is equipped with a second weighing sensor and a third on-off valve. The second weighing sensor is used to detect the quality of the materials in the third weighing hopper. The third on-off valve is used to open or close the third discharge pipe. When the additive is put into the third metering hopper, the third on-off valve closes the third discharge pipe first, and then the weight of the additive in the third metering hopper is weighed by the second load cell. When the quality of the admixture reaches the predetermined value, stop adding the admixture into the third metering hopper to ensure that the admixture is put in the predetermined amount. When the first feeding device drops the admixture into the first metering hopper, the third on-off valve is opened, and the admixture in the third metering hopper is injected into the first metering hopper through the third discharge pipe.
具体地,第二称重传感器采用悬挂式称重传感器,悬挂式称重传感器位于第三计量斗的上方,并与第三计量斗相连接。Specifically, the second load cell adopts a suspended load cell, and the suspended load cell is located above and connected to the third weighing bucket.
在一种可能的设计中,第三计量斗位于第一计量斗的上方,且第三开关阀设置在第三排料管位于第一计量斗外部的管段上。In a possible design, the third metering hopper is located above the first metering hopper, and the third on-off valve is arranged on the pipe section of the third discharge pipe outside the first metering hopper.
在该设计中,第三计量斗位于第一计量斗的上方,保证外加剂的投放;第三开关阀设置在第三排料管位于第一计量斗外部的管段上,使得第三开关阀裸露于第一计量斗外部,便于操作。In this design, the third metering hopper is located above the first metering hopper to ensure the dosing of the admixture; the third on-off valve is arranged on the pipe section of the third discharge pipe outside the first metering hopper, so that the third on-off valve is exposed It is located outside the first measuring hopper for easy operation.
在一种可能的设计中,第一计量斗的下方设置有下料管路,第一排料管的出口及第二排料管的出口与下料管路相连通。In a possible design, a discharging pipeline is arranged under the first metering hopper, and the outlet of the first discharging tube and the outlet of the second discharging tube are connected with the discharging pipeline.
在该设计中,计量投放系统还设置有下料管路,下料管路分别与第一排料管及第二排料管相连通,下料管路的出口端连接搅拌机,且沿液体流动方向,下料管路先与第二排料管相连通,后与第一排料管相连通。In this design, the metering system is also provided with a discharging pipeline. The discharging pipeline is connected with the first discharge pipe and the second discharge pipe respectively. The outlet end of the discharging pipeline is connected to the mixer and flows along the liquid. In the direction, the discharging pipeline is connected with the second discharge pipe first, and then with the first discharge pipe.
当不需要进行扣水处理时,外加剂混合液通过第一排料管进入到下料管路内,水通过第二排料管路进入到下料管内,此时可在下料管路内对外加剂混合液进行进一步的稀释混匀,保证最终的产品质量。When water deduction is not required, the admixture mixture enters the discharge pipe through the first discharge pipe, and the water enters the discharge pipe through the second discharge pipe. At this time, it can be inside and outside the discharge pipe. The additive mixture is further diluted and mixed to ensure the final product quality.
当需要进行扣水处理时,外加剂混合液通过第一排料管及下料管路投放到搅拌机后,水再经过第二排料管进入到下料管路内,并通过下料管路投放到搅拌机,此时水可以起到清洗下料管路的作用,避免外加剂残留,防止外加剂腐蚀下料管路。When water deduction is required, the admixture mixture is put into the mixer through the first discharge pipe and the discharge pipe, and the water enters the discharge pipe through the second discharge pipe and passes through the discharge pipe. Put it into the mixer, at this time, the water can play the role of cleaning the feeding pipeline, avoid the residue of the additive, and prevent the additive from corroding the feeding pipeline.
本申请第三方面提出了一种搅拌站,包括:如本申请第一方面中任一项的液体计量装置;或本申请第二方面中任一项的计量投放系统。The third aspect of the present application proposes a mixing station, including: the liquid metering device according to any one of the first aspect of the present application; or the metering delivery system according to any one of the second aspect of the present application.
本申请第三方面提出的搅拌站,因包括如本申请第一方面任一项的液体计量装置;或包括如本申请第二方面任一项的计量投放系统,因此具有上述液体计量装置或计量投放系统的全部有益效果,在此不再一一陈述。The mixing station proposed in the third aspect of this application includes the liquid metering device according to any one of the first aspect of this application; or the metering system according to any one of the second aspect of this application, so it has the above liquid metering device or metering All the beneficial effects of the delivery system will not be stated here.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。The additional aspects and advantages of the present application will become obvious in the following description, or be understood through the practice of the present application.
附图说明Description of the drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1是本申请一个实施例的液体计量装置的结构示意图;Figure 1 is a schematic structural diagram of a liquid metering device according to an embodiment of the present application;
图2是本申请一个实施例的计量投放系统的结构示意图。Figure 2 is a schematic structural diagram of a metering system according to an embodiment of the present application.
其中,图1和图2中附图标记与部件名称之间的对应关系为:Among them, the corresponding relationship between the reference signs and component names in Figures 1 and 2 is:
102第一计量斗,104第二计量斗,106第一称重传感器,108第一排料管,110第一开关阀,112第二排料管,114第二开关阀,200第一投料装置,202第三计量斗,204第二称重传感器,206第三排料管,208第三开关阀,300第二投料装置,400下料管路。102 first metering hopper, 104 second metering hopper, 106 first load cell, 108 first discharge pipe, 110 first switch valve, 112 second discharge pipe, 114 second switch valve, 200 first feeding device , 202 third metering hopper, 204 second load cell, 206 third discharge pipe, 208 third on-off valve, 300 second feeding device, 400 discharge pipeline.
具体实施方式Detailed ways
下面参照图1和图2来描述根据本申请一些实施例提出的液体计量装置、计量投放系统及搅拌站。The following describes the liquid metering device, metering delivery system, and mixing station according to some embodiments of the present application with reference to FIGS. 1 and 2.
本申请第一方面的实施例提出了一种液体计量装置,如图1所示,包括:第一计量斗102、第二计量斗104以及对第一计量斗102和第二计量斗104共同称重的第一称重传感器106,第一计量斗102和第二计量斗104之间固定设置,以便于第一称重传感器106对第一计量斗102和第二计量斗104共同称重。第二计量斗104通过设置于其上部或顶部的溢流口与第一计量斗102相连通,第一计量斗102的底部出口连接有第一排料管108,第一排料管108上设置第一开关阀110,第二计量斗104的底部出口连接有第二排料管112,第二排料管112上设置第二开关阀114。The embodiment of the first aspect of the present application proposes a liquid metering device, as shown in FIG. 1, including: a first metering bucket 102, a second metering bucket 104, and the first metering bucket 102 and the second metering bucket 104 are collectively called The heavy first weighing sensor 106, the first weighing hopper 102 and the second weighing hopper 104 are fixedly arranged, so that the first weighing sensor 106 weighs the first weighing hopper 102 and the second weighing hopper 104 together. The second metering hopper 104 communicates with the first metering hopper 102 through an overflow port arranged at the upper or top of the first metering hopper 102. The bottom outlet of the first metering hopper 102 is connected to a first discharge pipe 108, and the first discharge pipe 108 is provided A second discharge pipe 112 is connected to the bottom outlet of the first switch valve 110 and the second metering hopper 104, and a second switch valve 114 is provided on the second discharge pipe 112.
本申请提出的液体计量装置,设置有通过溢流口相互连通的第一计量斗102及第二计量斗104,其中,当第二计量斗104内的液面达到溢流口的位置时,第二计量斗104内的液体可通过溢流口流向第一计量斗102;第一计量斗102上设置有用于对第一计量斗102和第二计量斗104共同称重的第一称重传感器106,第一称重传感器106用于对第一计量斗102和第二计量斗104及两者中的液体物料进行称重;第一计量斗102的底部设置有第一排料管108,第二计量斗104的底部设置有第二排料管112。在实际生产过程中,外加剂的用量要少于水,且外加剂的用量对产品质量具有十分重要的影响。因此在生产过程中,先向第二计量斗104内投放水;当第二计量斗104内的液面到达溢流口时,第二计量斗104内的水便流向第一计量斗102,待水计量完成后,再向第一计量斗102内投放预定量的外加剂,外加剂与第一计量斗102内的水混合为外加剂溶液。此时,第一计量斗102内部存储有外加剂溶液,第二计量斗104内存储有水。The liquid metering device proposed in the present application is provided with a first metering bucket 102 and a second metering bucket 104 which are communicated with each other through an overflow port. When the liquid level in the second metering bucket 104 reaches the position of the overflow port, the The liquid in the second weighing hopper 104 can flow to the first weighing hopper 102 through the overflow; the first weighing hopper 102 is provided with a first load cell 106 for weighing the first weighing hopper 102 and the second weighing hopper 104 together , The first weighing sensor 106 is used to weigh the liquid materials in the first weighing hopper 102, the second weighing hopper 104 and both; the bottom of the first weighing hopper 102 is provided with a first discharge pipe 108, and the second The bottom of the measuring hopper 104 is provided with a second discharge pipe 112. In the actual production process, the amount of additives is less than water, and the amount of additives has a very important impact on product quality. Therefore, in the production process, first put water into the second metering bucket 104; when the liquid level in the second metering bucket 104 reaches the overflow, the water in the second metering bucket 104 flows to the first metering bucket 102. After the water measurement is completed, a predetermined amount of admixture is put into the first metering bucket 102, and the admixture is mixed with the water in the first metering bucket 102 to form an admixture solution. At this time, the additive solution is stored in the first measuring hopper 102, and water is stored in the second measuring hopper 104.
当需要进行扣水处理时,先开启第一开关阀110并关闭第二开关阀114,待第一计量斗102内的外加剂溶液完全投放后,再开启第二开关阀114投放第二计量斗104内存储的水;在投放第二计量斗104内存储的水的过程中,可根据实际情况通过控制第二开关阀114的关闭来进行扣水处理,此时由于外加剂溶液已经完全投放,进行扣水处理不会影响外加剂的用量。当不需要进行扣水处理时,同时开启第一开关阀110和第二开关阀114即可,保证投放速度。此外,在水计量过程中,第一称重传感器106可以同时对第一计量斗102中的水与第二计量斗104中的水进行称重,保证水的用量精确,保证最终生产的产品质量。具体地第一称重传感器106采用悬挂式称重传感器,悬挂式称重传感器位于第一计量斗102的上方,并与第一计量斗102和/或第二计量斗104相连接。When water deduction treatment is needed, first open the first on-off valve 110 and close the second on-off valve 114, and after the admixture solution in the first metering bucket 102 is completely poured, then open the second on-off valve 114 to put into the second metering bucket Water stored in 104; in the process of putting the water stored in the second metering bucket 104, the water can be deducted by controlling the closing of the second on-off valve 114 according to the actual situation. At this time, since the admixture solution has been completely injected, Water deduction treatment will not affect the amount of additives. When the water deduction treatment is not required, the first on-off valve 110 and the second on-off valve 114 can be opened at the same time to ensure the delivery speed. In addition, during the water measurement process, the first weighing sensor 106 can weigh the water in the first weighing hopper 102 and the water in the second weighing hopper 104 at the same time to ensure the accuracy of the water consumption and the quality of the final product. . Specifically, the first load cell 106 is a suspended load cell, which is located above the first weighing bucket 102 and is connected to the first weighing bucket 102 and/or the second weighing bucket 104.
本申请提出的液体计量装置,既可以通过水来稀释外加剂又可单独扣水,且在扣水的过程中不会对影响外加剂的投放量,可以保证各原料的配比精确,保证最终的产品质量。The liquid metering device proposed in this application can not only dilute the admixture with water, but also deduct the water separately, and will not affect the amount of the admixture during the deduction process, and can ensure the accuracy of the proportion of each raw material and ensure the final Product quality.
在本申请的一个实施例中,如图1所示,第二计量斗104固定设置在第一计量斗102的内部,第二计量斗104与第一计量斗102共用至少一个斗壁。In an embodiment of the present application, as shown in FIG. 1, the second measuring bucket 104 is fixedly arranged inside the first measuring bucket 102, and the second measuring bucket 104 and the first measuring bucket 102 share at least one bucket wall.
在该实施例中,为实现结构简化,减小液体计量装置的使用空间,将第二计量斗104设置于第一计量斗102的内部,且第二计量斗104与第一计量斗102共用至少一个斗壁,以减少材料成本。In this embodiment, in order to simplify the structure and reduce the use space of the liquid metering device, the second metering bucket 104 is arranged inside the first metering bucket 102, and the second metering bucket 104 and the first metering bucket 102 share at least A bucket wall to reduce material costs.
在本申请的一个实施例中,如图1所示,第二排料管112穿过第一计量斗102的底壁与第二计量斗104的底部出口相连接,第二开关阀114设置在第二排料管112位于第一计量斗102外部的管段上。In an embodiment of the present application, as shown in FIG. 1, the second discharge pipe 112 passes through the bottom wall of the first metering hopper 102 and is connected to the bottom outlet of the second metering hopper 104, and the second on-off valve 114 is arranged at The second discharge pipe 112 is located on the pipe section outside the first metering hopper 102.
在该实施例中,第二排料管112穿过第一计量斗102的底壁与第二计量斗104相连通,保证水的投放;第二开关阀114设置在第二排料管112位于第一计量斗102外部的管段上,使得第二开关阀114设置于第一计量斗102外部,不会浸入第一计量斗102中的液体内,第二开关阀114不易损坏,也便于操作和维护保养。In this embodiment, the second discharge pipe 112 passes through the bottom wall of the first metering hopper 102 to communicate with the second metering hopper 104 to ensure the delivery of water; the second on-off valve 114 is located at the second discharge pipe 112. On the pipe section outside the first metering hopper 102, the second on-off valve 114 is arranged outside the first metering hopper 102 and will not be immersed in the liquid in the first metering hopper 102. The second on-off valve 114 is not easy to damage and is also convenient for operation and maintenance.
在本申请的一个实施例中,第二计量斗104的顶部为敞开式结构,溢 流口为第二计量斗104的顶部开口,所述第二计量斗104的顶部低于所述第一计量斗102的顶部。In an embodiment of the present application, the top of the second metering bucket 104 is an open structure, and the overflow port is the top opening of the second metering bucket 104, and the top of the second metering bucket 104 is lower than the first metering bucket 104. The top of bucket 102.
在该实施例中,为简化结构,提升液体计量装置的制造加工效率以降低成本,第二计量斗104为敞开式结构,并直接利用第二计量斗104的顶部开口作为溢流口。当第二计量斗104内的液面达到溢流口时,水便可通过溢流口流向第一计量斗内。In this embodiment, in order to simplify the structure and improve the manufacturing and processing efficiency of the liquid metering device to reduce costs, the second metering bucket 104 has an open structure, and the top opening of the second metering bucket 104 is directly used as an overflow port. When the liquid level in the second metering bucket 104 reaches the overflow port, the water can flow into the first metering bucket through the overflow port.
本申请第二方面的实施例提出了一种计量投放系统,如图2所示,包括:第一投料装置200,第二投料装置300及如本申请第一方面的实施例中任一项的液体计量装置,其中,第一投料装置200的出口与第一计量斗102的入口相连通,第二投料装置300的出口与第二计量斗104的入口相连通。The embodiment of the second aspect of the present application proposes a metering and dispensing system, as shown in FIG. 2, including: a first feeding device 200, a second feeding device 300, and any one of the embodiments of the first aspect of the application A liquid metering device, wherein the outlet of the first feeding device 200 is connected to the inlet of the first metering hopper 102, and the outlet of the second feeding device 300 is connected to the inlet of the second metering hopper 104.
本申请提出的计量投放系统,因为具有本申请第一方面的实施例的任一项的液体计量装置,因此具有上述液体计量装置的全部有益效果。此外,第一投料装置200的出口与第一计量斗102的入口相连通,保证外加剂的投放;第二投料装置300的出口与第二计量斗104的入口相连通保证水的投放。The metering system proposed in this application has all the beneficial effects of the above-mentioned liquid metering device because it has the liquid metering device of any one of the embodiments of the first aspect of this application. In addition, the outlet of the first dosing device 200 is connected to the inlet of the first metering hopper 102 to ensure the dosing of the admixture; the outlet of the second dosing device 300 is connected to the inlet of the second dosing hopper 104 to ensure the dosing of water.
具体地,在使用过程中,先通过第二投料装置300向第二计量斗104内投放预定量的水,当第二计量斗104内的液面到达溢流口时,第二计量斗104内的水便流向第一计量斗102,待水计量完成后,再通过第一投料装置200向第一计量斗102内投放预定量的外加剂,外加剂与第一计量斗102内的水混合为外加剂溶液。当需要进行扣水处理时,先开启第一开关阀110并关闭第二开关阀114,待第一计量斗102内的外加剂溶液完全投放后,再开启第二开关阀114投放第二计量斗104内存储的水。在投放第二计量斗104内存储的水的过程中,可根据实际情况通过控制第二开关阀114的关闭来进行扣水处理,此时由于外加剂溶液已经完全投放,进行扣水处理是不会影响外加剂的用量;当不需要进行扣水处理时,同时开启第一开关阀110和第二开关阀114即可,保证投放速度。Specifically, during use, a predetermined amount of water is first put into the second metering hopper 104 through the second feeding device 300. When the liquid level in the second metering hopper 104 reaches the overflow, the second metering hopper 104 The water flows to the first metering hopper 102. After the water metering is completed, a predetermined amount of admixture is put into the first metering hopper 102 through the first feeding device 200, and the admixture is mixed with the water in the first metering hopper 102 to form Additive solution. When water deduction treatment is needed, first open the first on-off valve 110 and close the second on-off valve 114, and after the admixture solution in the first metering bucket 102 is completely poured, then open the second on-off valve 114 to put into the second metering bucket Water stored in 104. In the process of putting the water stored in the second metering bucket 104, the water deduction can be performed by controlling the closing of the second on-off valve 114 according to the actual situation. At this time, since the admixture solution has been completely injected, the water deduction process is not necessary. It will affect the amount of admixture; when water deduction is not required, the first on-off valve 110 and the second on-off valve 114 can be opened at the same time to ensure the delivery speed.
在本申请的计量投放系统的一个实施例中,如图2所示,第一投料装置200包括第三计量斗202以及对第三计量斗202进行称重的第二称重传 感器204,第三计量斗202的底部出口连接有第三排料管206,第三排料管206的出口与第一计量斗102的入口相连通,第三排料管206上设置有第三开关阀208。In an embodiment of the metering and dispensing system of the present application, as shown in Figure 2, the first feeding device 200 includes a third metering hopper 202 and a second load cell 204 for weighing the third metering hopper 202. The bottom outlet of the measuring hopper 202 is connected with a third discharge pipe 206, the outlet of the third discharge pipe 206 is connected with the inlet of the first measuring hopper 102, and a third on-off valve 208 is provided on the third discharge pipe 206.
在该实施例中,由于通过第一投料装置200投放的是外加剂,在实际操作中外加剂用料较少。为便于操作,在第一计量斗102的上方设置第三计量斗202及第三排料管206。其中,第三排料管206的出口与第一计量斗102的入口相连通。当投放外加剂时,将外加剂投放于第三计量斗202内,外加剂便可通过第三排料管206进入第一计量斗102。为保证各原料的精确配比,保证最终的产品质量,第三计量斗202上设置有第二称重传感器204及第三开关阀208,第二称重传感器204用于检测第三计量斗202内的物料质量,第三开关阀208用于开启或关闭第三排料管206。在将外加剂投放于第三计量斗202时,第三开关阀208关闭第三排料管206,通过第二称重传感器204称量外加剂质量,当质量达到预定值时,停止向第三计量斗202投放外加剂,以保证按预定量投放外加剂。第一投料装置200向第一计量斗102中投放外加剂时,打开第三开关阀208,第三计量斗202中的外加剂通过第三排料管206管向第一计量斗102中投放。In this embodiment, since the admixture is injected through the first dosing device 200, in actual operation, the admixture uses less material. For ease of operation, a third metering bucket 202 and a third discharge pipe 206 are provided above the first metering bucket 102. Wherein, the outlet of the third discharge pipe 206 is communicated with the inlet of the first metering hopper 102. When the additive is put in, the additive is put into the third metering hopper 202, and the additive can enter the first metering hopper 102 through the third discharge pipe 206. In order to ensure the precise ratio of the raw materials and ensure the quality of the final product, the third weighing hopper 202 is provided with a second weighing sensor 204 and a third on-off valve 208, and the second weighing sensor 204 is used to detect the third weighing hopper 202 The third switch valve 208 is used to open or close the third discharge pipe 206. When the admixture is put into the third metering hopper 202, the third on-off valve 208 closes the third discharge pipe 206, and the mass of the admixture is weighed by the second load cell 204. When the mass reaches a predetermined value, the third switch valve The metering hopper 202 puts the additive to ensure that the additive is put in a predetermined amount. When the first feeding device 200 puts the admixture into the first metering hopper 102, the third switch valve 208 is opened, and the admixture in the third metering hopper 202 is injected into the first metering hopper 102 through the third discharge pipe 206.
具体地,第二称重传感器204采用悬挂式称重传感器,悬挂式称重传感器位于第三计量斗202的上方,并与第三计量斗202相连接。Specifically, the second load cell 204 adopts a suspended load cell, which is located above the third weighing bucket 202 and connected to the third weighing bucket 202.
在本申请的计量投放系统的一个实施例中,如图2所示,第三计量斗202位于第一计量斗102的上方,且第三开关阀208设置在第三排料管206位于第一计量斗102外部的管段上。In an embodiment of the metering system of the present application, as shown in FIG. 2, the third metering hopper 202 is located above the first metering hopper 102, and the third on-off valve 208 is provided on the third discharge pipe 206 at the first On the pipe section outside the metering bucket 102.
在该实施例中,第三计量斗202位于第一计量斗102的上方,保证外加剂的投放;第三开关阀208设置在第三排料管206位于第一计量斗102外部的管段上,使得第三开关阀208裸露于第一计量斗102外部,便于操作。In this embodiment, the third metering hopper 202 is located above the first metering hopper 102 to ensure the dosing of the admixture; the third on-off valve 208 is arranged on the pipe section of the third discharge pipe 206 outside the first metering hopper 102, The third switch valve 208 is exposed outside the first metering bucket 102, which is convenient for operation.
在本申请的计量投放系统的一个实施例中,如图2所示,第一计量斗102的下方设置有下料管路400,第一排料管108的出口及第二排料管112的出口与下料管路400相连通。In an embodiment of the metering system of the present application, as shown in FIG. 2, a discharging pipeline 400 is provided below the first metering hopper 102, the outlet of the first discharge pipe 108 and the second discharge pipe 112 The outlet is communicated with the unloading pipeline 400.
在该实施例中,计量投放系统还设置有下料管路400,下料管路400 分别与第一排料管108及第二排料管112相连通,下料管路400的出口端连接搅拌机,且沿液体流动方向,下料管路400先与第二排料管112相连通,后与第一排料管108相连通。In this embodiment, the metering system is also provided with a discharging pipeline 400, the discharging pipeline 400 is respectively communicated with the first discharging pipe 108 and the second discharging pipe 112, and the outlet end of the discharging pipeline 400 is connected Agitator, and along the liquid flow direction, the discharging pipeline 400 is first connected with the second discharge pipe 112 and then with the first discharge pipe 108.
当不需要进行扣水处理时,外加剂混合液通过第一排料管108进入到下料管路400内,水通过第二排料管112路进入到下料管内,此时可在下料管路400内对外加剂混合液进行进一步的稀释混匀,保证最终的产品质量。When water deduction is not required, the admixture mixture enters the discharge pipe 400 through the first discharge pipe 108, and the water enters the discharge pipe through the second discharge pipe 112. At this time, it can be in the discharge pipe. The mixture of external additives inside the road 400 is further diluted and mixed to ensure the quality of the final product.
当需要进行扣水处理时,外加剂混合液通过第一排料管108及下料管路400投放到搅拌机后,水再经过第二排料管112进入到下料管路400内,并通过下料管路400投放到搅拌机,此时水可以起到清洗下料管路400的作用,避免外加剂残留,防止外加剂腐蚀下料管路400。When water deduction is required, the admixture mixture is put into the mixer through the first discharge pipe 108 and the discharge pipe 400, and then the water enters the discharge pipe 400 through the second discharge pipe 112 and passes through The feeding pipeline 400 is put into the mixer. At this time, the water can play the role of cleaning the feeding pipeline 400 to avoid the residue of the additive and prevent the additive from corroding the feeding pipeline 400.
本申请第三方面的实施例提出了一种搅拌站,包括:如本申请第一方面中任一项的液体计量装置;或本申请第二方面的实施例中任一项的计量投放系统。The embodiment of the third aspect of the present application proposes a mixing station, including: the liquid metering device according to any one of the first aspect of the present application; or the metering delivery system of any one of the embodiments of the second aspect of the present application.
本申请实施例提出的搅拌站,因包括如本申请第一方面的实施例中任一项的液体计量装置;或包括如本申请第二方面的实施例中任一项的计量投放系统,因此具有上述液体计量装置或计量投放系统的全部有益效果,在此不再一一陈述。The mixing station proposed in the embodiment of this application includes the liquid metering device as in any one of the embodiments of the first aspect of this application; or includes the metering and dispensing system as in any one of the embodiments of the second aspect of this application, so It has all the beneficial effects of the above-mentioned liquid metering device or metering delivery system, and will not be described here.
在本申请的描述中,术语“多个”则指两个或两个以上,除非另有明确的限定,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制;术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, the term "plurality" refers to two or more than two, unless clearly defined otherwise, the orientation or positional relationship indicated by the terms "upper" and "lower" are based on the drawings shown The orientation or positional relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the application; The terms "connected", "installed", "fixed", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or through an intermediate connection. The medium is indirectly connected. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材 料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in this application In at least one embodiment or example. In this specification, the schematic representations of the above-mentioned terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the application, and are not used to limit the application. For those skilled in the art, the application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.

Claims (10)

  1. 一种液体计量装置,其中,包括:第一计量斗、第二计量斗以及对所述第一计量斗和所述第二计量斗共同称重的第一称重传感器,所述第二计量斗通过设置于其上部或顶部的溢流口与所述第一计量斗相连通,所述第一计量斗的底部出口连接有第一排料管,所述第一排料管上设置第一开关阀,所述第二计量斗的底部出口连接有第二排料管,所述第二排料管上设置第二开关阀。A liquid metering device, which includes: a first metering bucket, a second metering bucket, and a first weighing sensor that weighs the first metering bucket and the second metering bucket together; the second metering bucket The first metering hopper is connected to the first metering hopper through an overflow port provided at the upper or top of the first metering hopper. The bottom outlet of the first metering hopper is connected with a first discharge pipe, and the first discharge pipe is provided with a first switch A valve, a second discharge pipe is connected to the bottom outlet of the second metering hopper, and a second switch valve is arranged on the second discharge pipe.
  2. 根据权利要求1所述的液体计量装置,其中,The liquid metering device according to claim 1, wherein:
    所述第二计量斗固定设置在所述第一计量斗的内部。The second measuring bucket is fixedly arranged inside the first measuring bucket.
  3. 根据权利要求2所述的液体计量装置,其中,The liquid metering device according to claim 2, wherein:
    所述第二计量斗与所述第一计量斗共用至少一个斗壁。The second measuring bucket and the first measuring bucket share at least one bucket wall.
  4. 根据权利要求2所述的液体计量装置,其中,The liquid metering device according to claim 2, wherein:
    所述第二排料管穿过所述第一计量斗的底壁与所述第二计量斗的底部出口相连接,所述第二开关阀设置在所述第二排料管位于所述第一计量斗外部的管段上。The second discharge pipe passes through the bottom wall of the first metering hopper and is connected to the bottom outlet of the second metering hopper, and the second on-off valve is arranged on the second discharge pipe in the first On the pipe section outside a measuring bucket.
  5. 根据权利要求2至4中任一项所述的液体计量装置,其中,The liquid metering device according to any one of claims 2 to 4, wherein:
    所述第二计量斗的顶部为敞开式结构,所述溢流口为所述第二计量斗的顶部开口,所述第二计量斗的顶部低于所述第一计量斗的顶部。The top of the second metering bucket is an open structure, the overflow port is the top opening of the second metering bucket, and the top of the second metering bucket is lower than the top of the first metering bucket.
  6. 一种计量投放系统,其中,包括:A metered delivery system, which includes:
    第一投料装置,第二投料装置及如权利要求1至5中任一项所述的液体计量装置,其中,所述第一投料装置的出口与所述第一计量斗的入口相连通,所述第二投料装置的出口与所述第二计量斗的入口相连通。The first dosing device, the second dosing device and the liquid metering device according to any one of claims 1 to 5, wherein the outlet of the first dosing device is connected to the inlet of the first metering hopper, so The outlet of the second feeding device is communicated with the inlet of the second metering hopper.
  7. 根据权利要求6所述的计量投放系统,其中,The metered delivery system according to claim 6, wherein:
    所述第一投料装置包括第三计量斗以及对所述第三计量斗进行称重的第二称重传感器,所述第三计量斗的底部出口连接有第三排料管,所述第三排料管的出口与所述第一计量斗的入口相连通,所述第三排料管上设置有第三开关阀。The first feeding device includes a third metering hopper and a second load cell for weighing the third metering hopper. The bottom outlet of the third metering hopper is connected with a third discharge pipe. The outlet of the discharge pipe is communicated with the inlet of the first metering hopper, and a third switch valve is provided on the third discharge pipe.
  8. 根据权利要求7所述的计量投放系统,其中,The metered delivery system according to claim 7, wherein:
    所述第三计量斗位于所述第一计量斗的上方,且所述第三开关阀设置在所 述第三排料管位于所述第一计量斗外部的管段上。The third metering hopper is located above the first metering hopper, and the third on-off valve is provided on a pipe section of the third discharge pipe outside the first metering hopper.
  9. 根据权利要求6至8中任一项所述的计量投放系统,其中,The metered delivery system according to any one of claims 6 to 8, wherein:
    所述第一计量斗的下方设置有下料管路,所述第一排料管的出口及所述第二排料管的出口与所述下料管路相连通。A discharging pipeline is arranged under the first metering hopper, and the outlet of the first discharging pipe and the outlet of the second discharging pipe are connected with the discharging pipeline.
  10. 一种搅拌站,其中,包括:A mixing plant, which includes:
    如权利要求1至5中任一项所述的液体计量装置;或The liquid metering device according to any one of claims 1 to 5; or
    如权利要求6至9中任一项所述的计量投放系统。The metered delivery system according to any one of claims 6 to 9.
PCT/CN2019/124998 2019-06-21 2019-12-13 Liquid metering device, metering and feeding system and mixing station WO2020253159A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201920940129.9U CN210415015U (en) 2019-06-21 2019-06-21 Liquid metering device, metering and feeding system and mixing station
CN201910541120.5 2019-06-21
CN201920940129.9 2019-06-21
CN201910541120.5A CN110103342A (en) 2019-06-21 2019-06-21 Liquid metering device, metering jettison system and mixing plant

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1158361A (en) * 1997-08-27 1999-03-02 Kuule Control Kk Apparatus for manufacture of ready-mixed concrete
US20100246312A1 (en) * 2006-02-21 2010-09-30 Charles D. Welker System, method and apparatus for entraining air in concrete
CN206317251U (en) * 2016-12-06 2017-07-11 深圳市汇基砼混凝土有限公司 Concrete mixing plant
CN207736533U (en) * 2017-12-29 2018-08-17 广东浪淘砂新型材料有限公司 A kind of high viscosity liquid proportioner
CN109808068A (en) * 2019-02-25 2019-05-28 郑州三和水工机械有限公司 A kind of environment-friendly type concrete facilities of mix storied building
CN110103342A (en) * 2019-06-21 2019-08-09 三一汽车制造有限公司 Liquid metering device, metering jettison system and mixing plant

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1158361A (en) * 1997-08-27 1999-03-02 Kuule Control Kk Apparatus for manufacture of ready-mixed concrete
US20100246312A1 (en) * 2006-02-21 2010-09-30 Charles D. Welker System, method and apparatus for entraining air in concrete
CN206317251U (en) * 2016-12-06 2017-07-11 深圳市汇基砼混凝土有限公司 Concrete mixing plant
CN207736533U (en) * 2017-12-29 2018-08-17 广东浪淘砂新型材料有限公司 A kind of high viscosity liquid proportioner
CN109808068A (en) * 2019-02-25 2019-05-28 郑州三和水工机械有限公司 A kind of environment-friendly type concrete facilities of mix storied building
CN110103342A (en) * 2019-06-21 2019-08-09 三一汽车制造有限公司 Liquid metering device, metering jettison system and mixing plant

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