WO2020252986A1 - Prefiltering device for oil-containing waste liquid in ship production - Google Patents

Prefiltering device for oil-containing waste liquid in ship production Download PDF

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Publication number
WO2020252986A1
WO2020252986A1 PCT/CN2019/110331 CN2019110331W WO2020252986A1 WO 2020252986 A1 WO2020252986 A1 WO 2020252986A1 CN 2019110331 W CN2019110331 W CN 2019110331W WO 2020252986 A1 WO2020252986 A1 WO 2020252986A1
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Prior art keywords
box
processing box
waste liquid
welded
fixed
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PCT/CN2019/110331
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French (fr)
Chinese (zh)
Inventor
李占鹏
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招商局重工(深圳)有限公司
友联船厂(蛇口)有限公司
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Publication of WO2020252986A1 publication Critical patent/WO2020252986A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/03Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/88Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
    • B01D29/94Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for discharging the filter cake, e.g. chutes

Definitions

  • the invention belongs to the technical field of waste liquid pre-filtering in ship production, and in particular relates to a pre-filtering device for oily waste liquid in ship production.
  • Ship is a kind of man-made vehicle mainly operating in geographical water. It can sail or berth in water for transportation or operation. It has different technical performance, equipment and structure according to different usage requirements.
  • the interior of the ship mainly includes accommodation space, support structure and drainage structure, and has a propulsion system that uses external or self-contained energy.
  • the steel surface of the ship that is, the surface of the hull hull
  • the rust removal method will add a large amount of rust remover, emulsion, etc., and the waste contains A large amount of pollutants, oil, etc., these substances cannot be directly discharged into the external environmental seawater, and they need to be treated in a cycle test or discharged after reaching the standard.
  • the purpose of the present invention is to provide a pre-filtering device for oily waste liquid in ship production, which improves work efficiency, realizes automatic discharge by machinery, saves labor costs, and has high work efficiency.
  • a pre-filtering device for oily waste liquid in ship production comprising a processing box, the top end of the processing box is connected with a feed pipe, the bottom end of the processing box is connected with a discharge pipe, and the inner middle of the processing box
  • a mounting frame is fixed, a screen is fixed on the mounting frame, a stirring mechanism is arranged on the upper side of the screen, an installation box is welded in the middle of the outside of the processing box, and the inner bottom end of the installation box is fixed by bolts
  • There is a first servo motor the end of the output shaft of the first servo motor is keyed with a first pulley, both sides of the first pulley are connected with a second pulley through a conveyor belt, and the second pulley key is connected with A screw rod, one end of the screw rod away from the second pulley is rotatably connected with a mounting block through a bearing, and the mounting block is fixed on the inner wall of the processing box;
  • the screw is threaded and connected with a transmission nut, the transmission nut is inlaid on the pusher plate, the lower side of the pusher plate is in close contact with the screen, and the upper end of the pusher plate is welded on both sides
  • a rod, one end of the connecting rod away from the pushing plate is welded with a stopper, the stopper is in close contact with a discharge port, the discharge port is arranged on the side wall of the processing box, and the discharge A recovery box is provided on the lower side of the mouth, and the recovery box is located on one side of the processing box.
  • the stirring mechanism includes a second servo motor, the second servo motor is fixed to the top of the outer side of the installation box by bolts, the end of the output shaft of the second servo motor is fixed with a rotating shaft through a coupling, the The rotating shaft penetrates the processing box and is rotatably connected with the side wall of the processing box.
  • the rotating shaft is welded with stirring blades, and the stirring blades are located at the inner upper end of the processing box.
  • a protective cover is provided on the outer side of the second servo motor, and the protective cover is fixed to the top of the installation box by bolts.
  • a rib is welded between the bottom end of the installation box and the bottom end side wall of the processing box.
  • a sliding material plate is provided on the lower side of the discharging port, and the sliding material plate is fixed on the side wall of the processing box by bolts, and the two sides of the sliding material plate are provided with baffle plates.
  • the lower side of the material board is located in the recycling bin.
  • both sides of the lower end of the pushing plate are provided with sliding blocks, the sliding blocks slide in the sliding grooves, and the sliding grooves are arranged on the mounting frame.
  • a sealing ring is arranged around the outer side of the discharge port, and the sealing ring is pasted on the outer wall of the processing box.
  • the four corners of the lower end of the processing box are all welded with support legs, the bottom ends of the support legs are all welded with a stainless steel base, and the four corners of the recovery box are all fixed with self-locking universal wheels by bolts.
  • the pre-filtering device for oily waste liquid in ship production proposed by the present invention has the following advantages:
  • the present invention drives the first pulley to rotate through the first servo motor, and then the first pulley drives the second pulley to rotate through the conveyor belt, and then the second pulley drives the screw to rotate.
  • the rotation of the screw drives the drive nut to move forward along the screw to drive
  • the nut drives the pusher plate to move forward along the screw rod, and then the pusher plate moves forward along the screen, and then the pusher plate pushes the impurities filtered out on the screen to move forward, and the pusher plate moves forward to push the stopper through the connecting rod
  • the block moves forward, and the blocking block is separated from the discharge port, and the impurities on the screen flow from the discharge port along the sliding plate into the recovery box, thereby realizing automatic discharge without manual discharge, saving labor costs and working efficient;
  • the second servo motor drives the rotating shaft to rotate, and then the rotating shaft drives the stirring blades to rotate in the processing box, and the stirring blades stir the unfiltered waste liquid at the upper end of the processing box, which speeds up the flow of the liquid, thereby accelerating Improved liquid filtration and improved work efficiency.
  • Figure 1 is a schematic structural diagram of a pre-filtering device for oily waste liquid in ship production according to the present invention
  • Figure 2 is a perspective view of a pre-filtering device for oily waste liquid in ship production according to the present invention
  • Fig. 3 is a schematic diagram of a material pushing structure of a pre-filtering device for oily waste liquid in ship production according to the present invention
  • Fig. 4 is an enlarged view of A part of an oily waste liquid pre-filtering device used in ship production according to the present invention
  • Fig. 5 is an exploded view of a material pushing structure of an oily waste liquid pre-filtering device used in ship production according to the present invention.
  • Processing box 101, feed pipe; 102, discharge pipe; 2. mounting frame; 3. screen; 4. stirring mechanism; 401, second servo motor; 402, coupling; 403, rotating shaft; 404 , Mixing blade; 405, protective cover; 5. installation box; 6, the first servo motor; 7, the first pulley; 8, the second pulley; 9, the screw rod; 10, the installation block; 11, the drive nut; 12. Pushing plate; 13, connecting rod; 14, stopper; 15, discharge port; 16, recovery box; 17, ribs; 18, sliding material plate; 19, baffle plate; 20, slider; 21, Chute; 22. Seal ring; 23. Support leg; 24. Stainless steel base; 25. Self-locking universal wheel.
  • the present invention provides a pre-filtering device for oily waste liquid in ship production as shown in Figures 1-5, which includes a processing tank 1, and a feed pipe 101 is connected to the top of the processing tank 1, and the processing tank 1 A discharge pipe 102 is connected to the bottom end of the processing box 1, a mounting frame 2 is fixed in the middle of the processing box 1, and a screen 3 is fixed on the mounting frame 2, and a stirring mechanism 4 is provided on the upper side of the screen 3, A mounting box 5 is welded to the middle of the outer side of the processing box 1, and the inner bottom end of the mounting box 5 is fixed with a first servo motor 6 through bolts.
  • the output shaft end of the first servo motor 6 is keyed with a first Pulley 7, both sides of the first pulley 7 are connected with a second pulley 8 through a conveyor belt, the second pulley 8 is keyed with a screw rod 9, and the end of the screw rod 9 away from the second pulley 8 passes through a bearing
  • a mounting block 10 is rotatably connected, and the mounting block 10 is fixed on the inner wall of the processing box 1;
  • the screw 9 is threadedly connected with a transmission nut 11, the transmission nut 11 is inlaid on the pusher plate 12, the lower side of the pusher plate 12 is in close contact with the screen 3, the pusher plate 12
  • a connecting rod 13 is welded on both sides of the upper end.
  • a stopper 14 is welded on the end of the connecting rod 13 far away from the pushing plate 12. The stopper 14 is in close contact with a discharge port 15, and the discharge port 15 is arranged on the side wall of the processing box 1, a recovery box 16 is arranged on the lower side of the discharge port 15, and the recovery box 16 is located on one side of the processing box 1.
  • the stirring mechanism 4 includes a second servo motor 401, the second servo motor 401 is fixed on the outer top end of the mounting box 5 by bolts, and the output shaft end of the second servo motor 401 passes through a coupling 402 is fixed with a rotating shaft 403 that penetrates the processing box 1 and is rotatably connected with the side wall of the processing box 1, and a stirring blade 404 is welded on the rotating shaft 403, and the stirring blade 404 is located at the upper inner end of the processing box 1.
  • the second servo motor 401 drives the mixing blade 404 to agitate the unfiltered waste liquid at the upper end of the processing tank 1, which speeds up the flow of the liquid, thereby speeding up the liquid filtration and improving work efficiency.
  • a protective cover 405 is provided on the outside of the second servo motor 401, and the protective cover 405 is fixed to the top of the mounting box 5 by bolts.
  • the setting of the protective cover 405 realizes isolation and protection of the second servo motor 401 and prevents damage to it by foreign objects.
  • a rib 17 is welded between the bottom end of the installation box 5 and the bottom end side wall of the processing box 1.
  • the arrangement of the ribs 17 improves the firmness of the connection between the installation box 5 and the processing box 1, and improves the stability and firmness of the entire device during operation.
  • a sliding material plate 18 is provided on the lower side of the discharge port 15.
  • the sliding material plate 18 is fixed on the side wall of the processing box 1 by bolts, and both sides of the sliding material plate 18 are provided with stoppers.
  • the material board 19, the lower side of the sliding material board 18 is located in the recovery box 16.
  • the waste on the screen 3 is pushed by the pushing plate 12, and then flows out of the processing box 1 from the discharge port 15, and then flows into the recovery box 16 along the sliding plate 18, realizing the automatic recovery of the waste, which is convenient Work and work efficiency are high.
  • the setting of the baffle plate 19 prevents the waste from flowing out of the two sides of the sliding plate 18 when it flows from the sliding plate 18, which plays a blocking role.
  • sliding blocks 20 are provided on both sides of the lower end of the pushing plate 12, and the sliding blocks 20 slide in the sliding groove 21, and the sliding groove 21 is arranged on the mounting frame 2.
  • the pusher plate 12 is driven by the sliding block 20 to slide along the sliding groove 21 on the mounting frame 2 to reduce friction and save energy.
  • the lower side of the pusher plate 12 is in close contact with the screen 3 , Easy to push materials.
  • a sealing ring 22 is provided around the outer periphery of the discharge port 15, and the sealing ring 22 is pasted on the outer wall of the processing box 1.
  • the sealing ring 22 is arranged when the stopper 14 is in contact with the discharge port 15 to prevent the liquid from flowing out of the gap between them, thereby playing a sealing role.
  • the bottom four corners of the processing box 1 are all welded with support legs 23, the bottom ends of the support legs 23 are welded with a stainless steel base 24, and the bottom four corners of the recovery box 16 are all fixed with self-locking bolts. Lock the universal wheel 25.
  • the arrangement of the supporting legs 23 and the stainless steel base 24 improves the stability and firmness of the entire device installation, and the arrangement of the self-locking universal wheels 25 facilitates the movement and fixation of the recovery box 16 and improves the mobility of the recovery box 16 And flexibility.
  • the existing filter device filters closely to its own gravity when filtering, and the work efficiency is low, and the filtered impurities need to be discharged manually, which is inconvenient for discharging and low work efficiency.
  • the present invention is developed in view of this shortcoming and its relevance.
  • the rotation of the screw 9 drives the transmission nut 11 to move forward along the screw 9, and then the transmission nut 11 drives the material pushing
  • the plate 12 moves forward along the screw 9, and then the material pushing plate 12 moves forward along the screen 3, and then the material pushing plate 12 pushes the impurities filtered out on the screen 3 to move forward, and the material pushing plate 12 moves forward through the connection
  • the rod 13 pushes the stopper 14 to move forward, and the stopper 14 is separated from the discharge port 15, and the impurities on the screen 3 flow from the discharge port 15 along the sliding plate 18 into the recovery box 16, thereby realizing automatic Discharging, without manual discharging, saving labor costs and high work efficiency;
  • the first servo motor 6 reverses, and then drives the pusher plate 12 to move back to the original position, and at the same time, the stopper 14 is in close contact with the discharge port 15 to block The outlet 15 is dead, and then the filtering work is performed, and the cycle is in turn.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing Of Solid Wastes (AREA)
  • Filtration Of Liquid (AREA)

Abstract

Provided is a prefiltering device for oil-containing waste liquid in ship production, comprising a treating box (1), a mounting rack (2) is fixed inside the treating box (1), a filter net (3) is fixed on the mounting rack (2), a stirring mechanism (4) is arranged on the upper side of the filter net (3), a first servo motor (6) is arranged on the outer side of the treating box (1), an output shaft of the first servo motor (6) is connected with a first belt pulley (7), second belt pulleys (8) are in transmission connection on two sides of the first belt pulley (7), each second belt pulley (8) is in key connection with a screw rod (9), a transmission nut (11) is in threaded connection on each screw rod (9), the transmission nuts (11) are inlaid in a material pushing plate (12), connecting rods (13) are welded to two sides of the upper end of the material pushing plate (12), a material baffle block (14) is welded to the end portions of the connecting rods (13), the material baffle block (14) is in tight contact with a discharge port (15), a recovery box (16) is arranged on the lower side of the discharge port (15). Filtered impurities can be automatically discharged and recovered, and the filtering speed and work efficiency are improved by stirring the liquid.

Description

一种用于船舶生产中含油废液预过滤装置Pre-filtering device for oily waste liquid in ship production 技术领域Technical field
本发明属于船舶生产的废液预过滤技术领域,具体涉及一种用于船舶生产中含油废液预过滤装置。The invention belongs to the technical field of waste liquid pre-filtering in ship production, and in particular relates to a pre-filtering device for oily waste liquid in ship production.
背景技术Background technique
船舶是一种主要在地理水中运行的人造交通工具,能航行或停泊于水域进行运输或作业的交通工具,按不同的使用要求而具有不同的技术性能、装备和结构型式。船舶内部主要包括容纳空间、支撑结构和排水结构,具有利用外在或自带能源的推进系统。Ship is a kind of man-made vehicle mainly operating in geographical water. It can sail or berth in water for transportation or operation. It has different technical performance, equipment and structure according to different usage requirements. The interior of the ship mainly includes accommodation space, support structure and drainage structure, and has a propulsion system that uses external or self-contained energy.
在现有技术中,船舶生产中需要把船舶的钢材表面即船体外壳表面进行喷漆,喷漆前需要进行除锈,除锈的方法会添加大量的除锈剂、乳化液等,除锈后废物含有大量的污染物、油等,这些物质不能直接排到外界环境海水中,需要对其进行处理达标后进行循环试验或排放。在现有技术中处理的方法也有不少,但工作效率低、成本高,因此本领域技术人员应对此研究可以实现快速、干净、简单的办法来解决上述问题。In the prior art, the steel surface of the ship, that is, the surface of the hull hull, needs to be painted in the production of ships, and rust removal is required before painting. The rust removal method will add a large amount of rust remover, emulsion, etc., and the waste contains A large amount of pollutants, oil, etc., these substances cannot be directly discharged into the external environmental seawater, and they need to be treated in a cycle test or discharged after reaching the standard. There are also many processing methods in the prior art, but the work efficiency is low and the cost is high. Therefore, those skilled in the art should realize fast, clean and simple methods to solve the above-mentioned problems.
发明内容Summary of the invention
本发明的目的在于提供一种用于船舶生产中含油废液预过滤装置,提高工作效率,利用机械实现自动排料,节约人工成本,工作效率高。The purpose of the present invention is to provide a pre-filtering device for oily waste liquid in ship production, which improves work efficiency, realizes automatic discharge by machinery, saves labor costs, and has high work efficiency.
为实现上述目的,本发明采用了如下技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
一种用于船舶生产中含油废液预过滤装置,包括处理箱,所述处理箱的顶端连通有进料管,所述处理箱的底端连通有出料管,所述处理箱的内部中间固定有安装架,所述安装架上固定有筛网,所述筛网的上侧设置有搅拌机构,所述处理箱的外侧中间焊接有安装箱,所述安装箱的内部底端通过螺栓固定有第一伺服电机,所述第一伺服电机 的输出轴端部键连接有第一皮带轮,所述第一皮带轮的两侧通过传送带均传动连接有第二皮带轮,所述第二皮带轮键连接有丝杆,所述丝杆远离第二皮带轮的一端通过轴承转动连接有安装块,所述安装块固定在处理箱的内壁上;A pre-filtering device for oily waste liquid in ship production, comprising a processing box, the top end of the processing box is connected with a feed pipe, the bottom end of the processing box is connected with a discharge pipe, and the inner middle of the processing box A mounting frame is fixed, a screen is fixed on the mounting frame, a stirring mechanism is arranged on the upper side of the screen, an installation box is welded in the middle of the outside of the processing box, and the inner bottom end of the installation box is fixed by bolts There is a first servo motor, the end of the output shaft of the first servo motor is keyed with a first pulley, both sides of the first pulley are connected with a second pulley through a conveyor belt, and the second pulley key is connected with A screw rod, one end of the screw rod away from the second pulley is rotatably connected with a mounting block through a bearing, and the mounting block is fixed on the inner wall of the processing box;
所述丝杆上螺纹传动连接有传动螺母,所述传动螺母镶嵌在推料板上,所述推料板的下侧与筛网紧密接触,所述推料板的上端两侧均焊接有连接杆,所述连接杆远离推料板的一端端部焊接有挡料块,所述挡料块紧密接触有出料口,所述出料口设置在处理箱的侧壁上,所述出料口的下侧设置有回收箱,所述回收箱位于处理箱的一侧。The screw is threaded and connected with a transmission nut, the transmission nut is inlaid on the pusher plate, the lower side of the pusher plate is in close contact with the screen, and the upper end of the pusher plate is welded on both sides A rod, one end of the connecting rod away from the pushing plate is welded with a stopper, the stopper is in close contact with a discharge port, the discharge port is arranged on the side wall of the processing box, and the discharge A recovery box is provided on the lower side of the mouth, and the recovery box is located on one side of the processing box.
优选的,所述搅拌机构包括第二伺服电机,所述第二伺服电机通过螺栓固定在安装箱的外侧顶端,所述第二伺服电机的输出轴端部通过联轴器固定有转轴,所述转轴贯穿处理箱并与处理箱的侧壁转动连接,所述转轴上焊接有搅拌叶片,所述搅拌叶片位于处理箱的内部上端。Preferably, the stirring mechanism includes a second servo motor, the second servo motor is fixed to the top of the outer side of the installation box by bolts, the end of the output shaft of the second servo motor is fixed with a rotating shaft through a coupling, the The rotating shaft penetrates the processing box and is rotatably connected with the side wall of the processing box. The rotating shaft is welded with stirring blades, and the stirring blades are located at the inner upper end of the processing box.
优选的,所述第二伺服电机的外侧设置有保护罩,所述保护罩通过螺栓固定在安装箱的顶端。Preferably, a protective cover is provided on the outer side of the second servo motor, and the protective cover is fixed to the top of the installation box by bolts.
优选的,所述安装箱的底端与处理箱的底端侧壁之间焊接有肋板。Preferably, a rib is welded between the bottom end of the installation box and the bottom end side wall of the processing box.
优选的,所述出料口的下侧设置有滑料板,所述滑料板通过螺栓固定在处理箱的侧壁上,所述滑料板的两侧设置有挡料板,所述滑料板的下侧位于回收箱内。Preferably, a sliding material plate is provided on the lower side of the discharging port, and the sliding material plate is fixed on the side wall of the processing box by bolts, and the two sides of the sliding material plate are provided with baffle plates. The lower side of the material board is located in the recycling bin.
优选的,所述推料板的下端两侧均设置有滑块,所述滑块在滑槽内滑动,所述滑槽设置在安装架上。Preferably, both sides of the lower end of the pushing plate are provided with sliding blocks, the sliding blocks slide in the sliding grooves, and the sliding grooves are arranged on the mounting frame.
优选的,所述出料口的外侧四周设置有密封圈,所述密封圈粘贴在处理箱的外壁上。Preferably, a sealing ring is arranged around the outer side of the discharge port, and the sealing ring is pasted on the outer wall of the processing box.
优选的,所述处理箱的下端四角位置均焊接有支撑腿,所述支撑腿的底端均焊接有不锈钢底座,所述回收箱的下端四角位置均通过螺栓固定有自锁万向轮。Preferably, the four corners of the lower end of the processing box are all welded with support legs, the bottom ends of the support legs are all welded with a stainless steel base, and the four corners of the recovery box are all fixed with self-locking universal wheels by bolts.
本发明的技术效果和优点:本发明提出的一种用于船舶生产中含油废液预过滤装置,与现有技术相比,具有以下优点:Technical effects and advantages of the present invention: Compared with the prior art, the pre-filtering device for oily waste liquid in ship production proposed by the present invention has the following advantages:
本发明通过第一伺服电机带动第一皮带轮旋转,进而第一皮带轮 通过传送带带动第二皮带轮旋转,进而第二皮带轮带动丝杆旋转,丝杆的旋转驱动传动螺母沿丝杆向前运动,进而传动螺母带动推料板沿丝杆向前运动,进而推料板沿筛网向前运动,进而推料板推动筛网上过滤出的杂质向前移动,推料板向前移动通过连接杆推动挡料块向前运动,进而挡料块与出料口离开,进而筛网上的杂质从出料口沿滑料板流入到回收箱内,进而实现自动排料,无需人工排料,节约人工成本,工作效率高;The present invention drives the first pulley to rotate through the first servo motor, and then the first pulley drives the second pulley to rotate through the conveyor belt, and then the second pulley drives the screw to rotate. The rotation of the screw drives the drive nut to move forward along the screw to drive The nut drives the pusher plate to move forward along the screw rod, and then the pusher plate moves forward along the screen, and then the pusher plate pushes the impurities filtered out on the screen to move forward, and the pusher plate moves forward to push the stopper through the connecting rod The block moves forward, and the blocking block is separated from the discharge port, and the impurities on the screen flow from the discharge port along the sliding plate into the recovery box, thereby realizing automatic discharge without manual discharge, saving labor costs and working efficient;
再进一步的,本发明通过第二伺服电机带动转轴旋转,进而转轴带动搅拌叶片在处理箱内旋转,进而搅拌叶片对处理箱上端未过滤的废液进行搅拌,加快了液体的流动速度,进而加快了液体过滤,提高工作效率。Furthermore, in the present invention, the second servo motor drives the rotating shaft to rotate, and then the rotating shaft drives the stirring blades to rotate in the processing box, and the stirring blades stir the unfiltered waste liquid at the upper end of the processing box, which speeds up the flow of the liquid, thereby accelerating Improved liquid filtration and improved work efficiency.
附图说明Description of the drawings
图1为本发明一种用于船舶生产中含油废液预过滤装置的结构示意图;Figure 1 is a schematic structural diagram of a pre-filtering device for oily waste liquid in ship production according to the present invention;
图2为本发明一种用于船舶生产中含油废液预过滤装置的立体图;Figure 2 is a perspective view of a pre-filtering device for oily waste liquid in ship production according to the present invention;
图3为本发明一种用于船舶生产中含油废液预过滤装置的推料结构示意图;Fig. 3 is a schematic diagram of a material pushing structure of a pre-filtering device for oily waste liquid in ship production according to the present invention;
图4为本发明一种用于船舶生产中含油废液预过滤装置的A处放大图;Fig. 4 is an enlarged view of A part of an oily waste liquid pre-filtering device used in ship production according to the present invention;
图5为本发明一种用于船舶生产中含油废液预过滤装置的推料结构爆炸图。Fig. 5 is an exploded view of a material pushing structure of an oily waste liquid pre-filtering device used in ship production according to the present invention.
其中,本发明的附图标记为:Among them, the reference signs of the present invention are:
1、处理箱;101、进料管;102、出料管;2、安装架;3、筛网;4、搅拌机构;401、第二伺服电机;402、联轴器;403、转轴;404、搅拌叶片;405、保护罩;5、安装箱;6、第一伺服电机;7、第一皮带轮;8、第二皮带轮;9、丝杆;10、安装块;11、传动螺母;12、推料板;13、连接杆;14、挡料块;15、出料口;16、回收箱;17、肋板;18、滑料板;19、挡料板;20、滑块;21、滑槽;22、密封圈;23、支撑腿;24、不锈钢底座;25、自锁万向轮。1. Processing box; 101, feed pipe; 102, discharge pipe; 2. mounting frame; 3. screen; 4. stirring mechanism; 401, second servo motor; 402, coupling; 403, rotating shaft; 404 , Mixing blade; 405, protective cover; 5. installation box; 6, the first servo motor; 7, the first pulley; 8, the second pulley; 9, the screw rod; 10, the installation block; 11, the drive nut; 12. Pushing plate; 13, connecting rod; 14, stopper; 15, discharge port; 16, recovery box; 17, ribs; 18, sliding material plate; 19, baffle plate; 20, slider; 21, Chute; 22. Seal ring; 23. Support leg; 24. Stainless steel base; 25. Self-locking universal wheel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The specific embodiments described here are only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本发明提供了如图1-5所示的一种用于船舶生产中含油废液预过滤装置,包括处理箱1,所述处理箱1的顶端连通有进料管101,所述处理箱1的底端连通有出料管102,所述处理箱1的内部中间固定有安装架2,所述安装架2上固定有筛网3,所述筛网3的上侧设置有搅拌机构4,所述处理箱1的外侧中间焊接有安装箱5,所述安装箱5的内部底端通过螺栓固定有第一伺服电机6,所述第一伺服电机6的输出轴端部键连接有第一皮带轮7,所述第一皮带轮7的两侧通过传送带均传动连接有第二皮带轮8,所述第二皮带轮8键连接有丝杆9,所述丝杆9远离第二皮带轮8的一端通过轴承转动连接有安装块10,所述安装块10固定在处理箱1的内壁上;The present invention provides a pre-filtering device for oily waste liquid in ship production as shown in Figures 1-5, which includes a processing tank 1, and a feed pipe 101 is connected to the top of the processing tank 1, and the processing tank 1 A discharge pipe 102 is connected to the bottom end of the processing box 1, a mounting frame 2 is fixed in the middle of the processing box 1, and a screen 3 is fixed on the mounting frame 2, and a stirring mechanism 4 is provided on the upper side of the screen 3, A mounting box 5 is welded to the middle of the outer side of the processing box 1, and the inner bottom end of the mounting box 5 is fixed with a first servo motor 6 through bolts. The output shaft end of the first servo motor 6 is keyed with a first Pulley 7, both sides of the first pulley 7 are connected with a second pulley 8 through a conveyor belt, the second pulley 8 is keyed with a screw rod 9, and the end of the screw rod 9 away from the second pulley 8 passes through a bearing A mounting block 10 is rotatably connected, and the mounting block 10 is fixed on the inner wall of the processing box 1;
所述丝杆9上螺纹传动连接有传动螺母11,所述传动螺母11镶嵌在推料板12上,所述推料板12的下侧与筛网3紧密接触,所述推料板12的上端两侧均焊接有连接杆13,所述连接杆13远离推料板12的一端端部焊接有挡料块14,所述挡料块14紧密接触有出料口15,所述出料口15设置在处理箱1的侧壁上,所述出料口15的下侧设置有回收箱16,所述回收箱16位于处理箱1的一侧。The screw 9 is threadedly connected with a transmission nut 11, the transmission nut 11 is inlaid on the pusher plate 12, the lower side of the pusher plate 12 is in close contact with the screen 3, the pusher plate 12 A connecting rod 13 is welded on both sides of the upper end. A stopper 14 is welded on the end of the connecting rod 13 far away from the pushing plate 12. The stopper 14 is in close contact with a discharge port 15, and the discharge port 15 is arranged on the side wall of the processing box 1, a recovery box 16 is arranged on the lower side of the discharge port 15, and the recovery box 16 is located on one side of the processing box 1.
较佳地,所述搅拌机构4包括第二伺服电机401,所述第二伺服电机401通过螺栓固定在安装箱5的外侧顶端,所述第二伺服电机401的输出轴端部通过联轴器402固定有转轴403,所述转轴403贯穿处理箱1并与处理箱1的侧壁转动连接,所述转轴403上焊接有搅拌叶片404,所述搅拌叶片404位于处理箱1的内部上端。Preferably, the stirring mechanism 4 includes a second servo motor 401, the second servo motor 401 is fixed on the outer top end of the mounting box 5 by bolts, and the output shaft end of the second servo motor 401 passes through a coupling 402 is fixed with a rotating shaft 403 that penetrates the processing box 1 and is rotatably connected with the side wall of the processing box 1, and a stirring blade 404 is welded on the rotating shaft 403, and the stirring blade 404 is located at the upper inner end of the processing box 1.
通过采用上述技术方案,第二伺服电机401驱动搅拌叶片404对 处理箱1上端未过滤的废液进行搅拌,加快了液体的流动速度,进而加快了液体过滤,提高工作效率。By adopting the above technical solution, the second servo motor 401 drives the mixing blade 404 to agitate the unfiltered waste liquid at the upper end of the processing tank 1, which speeds up the flow of the liquid, thereby speeding up the liquid filtration and improving work efficiency.
较佳地,所述第二伺服电机401的外侧设置有保护罩405,所述保护罩405通过螺栓固定在安装箱5的顶端。Preferably, a protective cover 405 is provided on the outside of the second servo motor 401, and the protective cover 405 is fixed to the top of the mounting box 5 by bolts.
通过采用上述技术方案,保护罩405的设置实现对第二伺服电机401的隔离、保护,防止外界异物对其损坏。By adopting the above technical solution, the setting of the protective cover 405 realizes isolation and protection of the second servo motor 401 and prevents damage to it by foreign objects.
较佳地,所述安装箱5的底端与处理箱1的底端侧壁之间焊接有肋板17。Preferably, a rib 17 is welded between the bottom end of the installation box 5 and the bottom end side wall of the processing box 1.
通过采用上述技术方案,肋板17的设置提高安装箱5与处理箱1之间连接的牢固性,提高整个装置工作时的稳定性和牢固性。By adopting the above technical solution, the arrangement of the ribs 17 improves the firmness of the connection between the installation box 5 and the processing box 1, and improves the stability and firmness of the entire device during operation.
较佳地,所述出料口15的下侧设置有滑料板18,所述滑料板18通过螺栓固定在处理箱1的侧壁上,所述滑料板18的两侧设置有挡料板19,所述滑料板18的下侧位于回收箱16内。Preferably, a sliding material plate 18 is provided on the lower side of the discharge port 15. The sliding material plate 18 is fixed on the side wall of the processing box 1 by bolts, and both sides of the sliding material plate 18 are provided with stoppers. The material board 19, the lower side of the sliding material board 18 is located in the recovery box 16.
通过采用上述技术方案,筛网3上的废料被推料板12推动,然后从出料口15流出处理箱1,然后沿滑料板18流入到回收箱16内,实现废料的自动回收,方便工作,工作效率高,挡料板19的设置防止废料从滑料板18上流动时从滑料板18的两侧流出,起到阻挡作用。By adopting the above technical solution, the waste on the screen 3 is pushed by the pushing plate 12, and then flows out of the processing box 1 from the discharge port 15, and then flows into the recovery box 16 along the sliding plate 18, realizing the automatic recovery of the waste, which is convenient Work and work efficiency are high. The setting of the baffle plate 19 prevents the waste from flowing out of the two sides of the sliding plate 18 when it flows from the sliding plate 18, which plays a blocking role.
较佳地,所述推料板12的下端两侧均设置有滑块20,所述滑块20在滑槽21内滑动,所述滑槽21设置在安装架2上。Preferably, sliding blocks 20 are provided on both sides of the lower end of the pushing plate 12, and the sliding blocks 20 slide in the sliding groove 21, and the sliding groove 21 is arranged on the mounting frame 2.
通过采用上述技术方案,使推料板12在滑块20带动下沿安装架2上的滑槽21滑动,减少摩擦力,节约能源,同时使推料板12的下侧与筛网3紧密接触,便于推料。By adopting the above technical solution, the pusher plate 12 is driven by the sliding block 20 to slide along the sliding groove 21 on the mounting frame 2 to reduce friction and save energy. At the same time, the lower side of the pusher plate 12 is in close contact with the screen 3 , Easy to push materials.
较佳地,所述出料口15的外侧四周设置有密封圈22,所述密封圈22粘贴在处理箱1的外壁上。Preferably, a sealing ring 22 is provided around the outer periphery of the discharge port 15, and the sealing ring 22 is pasted on the outer wall of the processing box 1.
通过采用上述技术方案,密封圈22的设置在挡料块14与出料口15接触时,防止液体从它们之间的间隙流出,起到密封作用。By adopting the above technical solution, the sealing ring 22 is arranged when the stopper 14 is in contact with the discharge port 15 to prevent the liquid from flowing out of the gap between them, thereby playing a sealing role.
较佳地,所述处理箱1的下端四角位置均焊接有支撑腿23,所述支撑腿23的底端均焊接有不锈钢底座24,所述回收箱16的下端四角位置均通过螺栓固定有自锁万向轮25。Preferably, the bottom four corners of the processing box 1 are all welded with support legs 23, the bottom ends of the support legs 23 are welded with a stainless steel base 24, and the bottom four corners of the recovery box 16 are all fixed with self-locking bolts. Lock the universal wheel 25.
通过采用上述技术方案,支撑腿23和不锈钢底座24的设置提高 整个装置安装的稳定性和牢固性,自锁万向轮25的设置方便回收箱16的移动和固定,提高回收箱16的机动性和灵活性。By adopting the above technical solution, the arrangement of the supporting legs 23 and the stainless steel base 24 improves the stability and firmness of the entire device installation, and the arrangement of the self-locking universal wheels 25 facilitates the movement and fixation of the recovery box 16 and improves the mobility of the recovery box 16 And flexibility.
在此,我们先讨论现有技术中常用的方法之一:现有的过滤装置过滤时紧靠自身重力过滤,工作效率低,而且过滤出的杂质需要人工排出,排料不方便,工作效率低。本发明针对该缺点及其相关性进行研发。Here, we first discuss one of the commonly used methods in the prior art: the existing filter device filters closely to its own gravity when filtering, and the work efficiency is low, and the filtered impurities need to be discharged manually, which is inconvenient for discharging and low work efficiency. . The present invention is developed in view of this shortcoming and its relevance.
工作原理:首先通过进料管101往处理箱1内添加带处理废液,然后启动第二伺服电机401,进而第二伺服电机401带动转轴403旋转,进而转轴403带动搅拌叶片404在处理箱1内旋转,进而搅拌叶片404对处理箱1上端未过滤的废液进行搅拌,加快了液体的流动速度,进而加快了液体过滤,液体通过筛网3流入到处理箱1下侧,液体中的固体,锈泥等杂质被筛网3阻挡留在筛网3上;Working principle: First, add the waste liquid with treatment into the treatment tank 1 through the feed pipe 101, then start the second servo motor 401, and then the second servo motor 401 drives the rotating shaft 403 to rotate, and then the rotating shaft 403 drives the stirring blade 404 in the treatment tank 1 Inner rotation, and the stirring blade 404 stirs the unfiltered waste liquid at the upper end of the treatment tank 1, which speeds up the flow of the liquid, thereby speeding up the liquid filtration. The liquid flows into the lower side of the treatment tank 1 through the screen 3, and the solids in the liquid , Rust mud and other impurities are blocked by the screen 3 and remain on the screen 3;
当筛网3上的杂质过多时,停止往处理箱1内加废液,带处理箱1内的废液过滤完后启动第一伺服电机6,进而第一伺服电机6带动第一皮带轮7旋转,进而第一皮带轮7通过传送带带动第二皮带轮8旋转,进而第二皮带轮8带动丝杆9旋转,丝杆9的旋转驱动传动螺母11沿丝杆9向前运动,进而传动螺母11带动推料板12沿丝杆9向前运动,进而推料板12沿筛网3向前运动,进而推料板12推动筛网3上过滤出的杂质向前移动,推料板12向前移动通过连接杆13推动挡料块14向前运动,进而挡料块14与出料口15分离,进而筛网3上的杂质从出料口15沿滑料板18流入到回收箱16内,进而实现自动排料,无需人工排料,节约人工成本,工作效率高;When there are too many impurities on the screen 3, stop adding waste liquid to the treatment tank 1. After the waste liquid in the treatment tank 1 is filtered, start the first servo motor 6, and then the first servo motor 6 drives the first pulley 7 to rotate , And then the first pulley 7 drives the second pulley 8 to rotate through the conveyor belt, and then the second pulley 8 drives the screw 9 to rotate. The rotation of the screw 9 drives the transmission nut 11 to move forward along the screw 9, and then the transmission nut 11 drives the material pushing The plate 12 moves forward along the screw 9, and then the material pushing plate 12 moves forward along the screen 3, and then the material pushing plate 12 pushes the impurities filtered out on the screen 3 to move forward, and the material pushing plate 12 moves forward through the connection The rod 13 pushes the stopper 14 to move forward, and the stopper 14 is separated from the discharge port 15, and the impurities on the screen 3 flow from the discharge port 15 along the sliding plate 18 into the recovery box 16, thereby realizing automatic Discharging, without manual discharging, saving labor costs and high work efficiency;
推料板12把筛网3上的废料推完后,第一伺服电机6反转,进而带动推料板12向后移动回到原始位置,同时挡料块14与出料口15紧密接触堵死出料口15,然后再进行过滤工作,依次循环。After the pusher plate 12 pushes the waste on the screen 3, the first servo motor 6 reverses, and then drives the pusher plate 12 to move back to the original position, and at the same time, the stopper 14 is in close contact with the discharge port 15 to block The outlet 15 is dead, and then the filtering work is performed, and the cycle is in turn.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技 术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it is still for those skilled in the art. The technical solutions described in the foregoing embodiments can be modified, or some of the technical features can be equivalently replaced. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention shall be included in Within the protection scope of the present invention.

Claims (8)

  1. 一种用于船舶生产中含油废液预过滤装置,包括处理箱(1),其特征在于:所述处理箱的顶端连通有进料管(101),所述处理箱的底端连通有出料管(102),所述处理箱的内部中间固定有安装架(2),所述安装架上固定有筛网(3),所述筛网的上侧设置有搅拌机构(4),所述处理箱的外侧中间焊接有安装箱(5),所述安装箱的内部底端通过螺栓固定有第一伺服电机(6),所述第一伺服电机的输出轴端部键连接有第一皮带轮(7),所述第一皮带轮的两侧通过传送带均传动连接有第二皮带轮(8),所述第二皮带轮键连接有丝杆(9),所述丝杆远离第二皮带轮的一端通过轴承转动连接有安装块(10),所述安装块固定在处理箱的内壁上;A pre-filtering device for oily waste liquid in ship production, comprising a treatment tank (1), characterized in that: the top end of the treatment tank is connected with a feed pipe (101), and the bottom end of the treatment tank is connected with an outlet A material pipe (102), a mounting frame (2) is fixed in the middle of the inside of the processing box, a screen (3) is fixed on the mounting frame, and a stirring mechanism (4) is provided on the upper side of the screen, so A mounting box (5) is welded in the middle of the outer side of the processing box, the inner bottom end of the mounting box is fixed with a first servo motor (6) by bolts, and the output shaft end of the first servo motor is keyed with a first A pulley (7), both sides of the first pulley are connected to a second pulley (8) through a conveyor belt, the second pulley key is connected with a screw rod (9), and one end of the screw rod away from the second pulley A mounting block (10) is rotatably connected with a bearing, and the mounting block is fixed on the inner wall of the processing box;
    所述丝杆上螺纹传动连接有传动螺母(11),所述传动螺母镶嵌在推料板(12)上,所述推料板的下侧与筛网紧密接触,所述推料板的上端两侧均焊接有连接杆(13),所述连接杆远离推料板的一端端部焊接有挡料块(14),所述挡料块紧密接触有出料口(15),所述出料口设置在处理箱的侧壁上,所述出料口的下侧设置有回收箱(16),所述回收箱位于处理箱的一侧。A transmission nut (11) is connected to the screw for threaded transmission. The transmission nut is inlaid on a pusher plate (12). The lower side of the pusher plate is in close contact with the screen. The upper end of the pusher plate A connecting rod (13) is welded on both sides, and a stopper (14) is welded on the end of the connecting rod away from the pusher plate. The stopper is in close contact with a discharge port (15), and the exit The material opening is arranged on the side wall of the processing box, and a recovery box (16) is arranged on the lower side of the discharge opening, and the recovery box is located on one side of the processing box.
  2. 根据权利要求1所述的一种用于船舶生产中含油废液预过滤装置,其特征在于:所述搅拌机构包括第二伺服电机(401),所述第二伺服电机通过螺栓固定在安装箱的外侧顶端,所述第二伺服电机的输出轴端部通过联轴器(402)固定有转轴(403),所述转轴贯穿处理箱并与处理箱的侧壁转动连接,所述转轴上焊接有搅拌叶片(404),所述搅拌叶片位于处理箱的内部上端。The device for pre-filtering oily waste liquid in ship production according to claim 1, characterized in that: the stirring mechanism comprises a second servo motor (401), and the second servo motor is fixed to the installation box by bolts The end of the output shaft of the second servo motor is fixed with a rotating shaft (403) through a coupling (402). The rotating shaft penetrates the processing box and is rotatably connected with the side wall of the processing box. The rotating shaft is welded There is a stirring blade (404), and the stirring blade is located at the inner upper end of the processing box.
  3. 根据权利要求1所述的一种用于船舶生产中含油废液预过滤装置,其特征在于:所述第二伺服电机的外侧设置有保护罩(405),所述保护罩通过螺栓固定在安装箱的顶端。The device for pre-filtering oily waste liquid in ship production according to claim 1, characterized in that: a protective cover (405) is provided on the outside of the second servo motor, and the protective cover is fixed to the installation by bolts. The top of the box.
  4. 根据权利要求1所述的一种用于船舶生产中含油废液预过滤装置,其特征在于:所述安装箱的底端与处理箱的底端侧壁之间焊接有肋板(17)。A pre-filtering device for oily waste liquid in ship production according to claim 1, characterized in that: a rib (17) is welded between the bottom end of the installation box and the bottom end side wall of the processing box.
  5. 根据权利要求1所述的一种用于船舶生产中含油废液预过滤装 置,其特征在于:所述出料口的下侧设置有滑料板(18),所述滑料板通过螺栓固定在处理箱的侧壁上,所述滑料板的两侧设置有挡料板(19),所述滑料板的下侧位于回收箱内。A pre-filtering device for oily waste liquid in ship production according to claim 1, characterized in that: a sliding material plate (18) is provided on the lower side of the discharge port, and the sliding material plate is fixed by bolts On the side wall of the processing box, a baffle plate (19) is provided on both sides of the sliding material plate, and the lower side of the sliding material plate is located in the recovery box.
  6. 根据权利要求5所述的一种用于船舶生产中含油废液预过滤装置,其特征在于:所述推料板的下端两侧均设置有滑块(20),所述滑块在滑槽(21)内滑动,所述滑槽设置在安装架上。A pre-filtering device for oily waste liquid in ship production according to claim 5, characterized in that: both sides of the lower end of the pushing plate are provided with sliding blocks (20), and the sliding blocks are in the sliding groove. (21) Internal sliding, the sliding groove is arranged on the mounting frame.
  7. 根据权利要求1所述的一种用于船舶生产中含油废液预过滤装置,其特征在于:所述出料口的外侧四周设置有密封圈(22),所述密封圈粘贴在处理箱的外壁上。A pre-filtering device for oily waste liquid in ship production according to claim 1, characterized in that: a sealing ring (22) is arranged around the outer periphery of the discharge port, and the sealing ring is pasted on the processing box. On the outer wall.
  8. 根据权利要求1所述的一种用于船舶生产中含油废液预过滤装置,其特征在于:所述处理箱的下端四角位置均焊接有支撑腿(23),所述支撑腿的底端均焊接有不锈钢底座(24),所述回收箱的下端四角位置均通过螺栓固定有自锁万向轮(25)。The pre-filtering device for oily waste liquid in ship production according to claim 1, characterized in that: the four corners of the lower end of the processing box are all welded with support legs (23), and the bottom ends of the support legs are all welded. A stainless steel base (24) is welded, and the four corners of the lower end of the recovery box are all fixed with self-locking universal wheels (25) by bolts.
PCT/CN2019/110331 2019-06-17 2019-10-10 Prefiltering device for oil-containing waste liquid in ship production WO2020252986A1 (en)

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