WO2020248433A1 - Method for preparing composite nano-material hybrid membrane and hybrid membrane prepared thereby - Google Patents

Method for preparing composite nano-material hybrid membrane and hybrid membrane prepared thereby Download PDF

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WO2020248433A1
WO2020248433A1 PCT/CN2019/107683 CN2019107683W WO2020248433A1 WO 2020248433 A1 WO2020248433 A1 WO 2020248433A1 CN 2019107683 W CN2019107683 W CN 2019107683W WO 2020248433 A1 WO2020248433 A1 WO 2020248433A1
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membrane
graphene oxide
preparation
nano
treatment
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French (fr)
Chinese (zh)
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王祝愿
梁松苗
康燕
彭伟
金焱
吴宗策
胡利杰
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时代沃顿科技有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0079Manufacture of membranes comprising organic and inorganic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/10Supported membranes; Membrane supports
    • B01D69/105Support pretreatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/024Oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2323/00Details relating to membrane preparation
    • B01D2323/15Use of additives
    • B01D2323/18Pore-control agents or pore formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/24Mechanical properties, e.g. strength

Definitions

  • the present disclosure relates to the technical field of filtration membranes, in particular to a method for preparing a composite nanomaterial hybrid membrane and a hybrid membrane prepared therefrom.
  • the method realizes regulation and control of the pore size of the hybrid membrane, enhances the mechanical properties of the hybrid membrane, and improves the stability of the hybrid membrane under strong cross-flow and long-term operation.
  • Jijo Abraham and Rahul R.Nair [1] used vacuum filtration to deposit graphene oxide (GO) into a thin film (micron level), then swelled under different humidity to obtain separation membranes with different interlayer spacings, and maintained them by physical fixation.
  • the dimensional stability of the interlayer spacing, the obtained film shows excellent selectivity to salt ions and dye molecules (the rejection rate of sodium chloride is more than 97%).
  • the efficiency of this method is very low, and it is currently only suitable for small-scale development and application.
  • the special water inlet method of the separation membrane makes it also have natural disadvantages in the utilization of effective membrane area.
  • Aaron Morelos-Gomez [3] et al. used PVA-treated polysulfone ultrafiltration membrane as a support layer, and used a spray method to simultaneously laminate multilayer graphene and single-layer graphene oxide on the surface of the treated support layer, and then used High temperature treatment at 100°C for 1 hour and immersion in calcium chloride solution for one hour, the resulting hybrid membrane has a retention of over 85% of sodium chloride and maintains good stability under strong cross-flow operation.
  • the pre-treatment of the support layer and the post-treatment of the separation membrane take a long time (total processing time> 3h), which affects production efficiency and increases production costs.
  • the resulting hybrid separation membrane has a low water flux.
  • Patent US9108158B2 describes a method for preparing graphene oxide (GO) separation membranes by vacuum filtration. The steps include: firstly dispersing GO powder into a uniform aqueous dispersion by means of ultrasound, and then centrifugally separating the multi-layers and removing the remaining The lower single-layer solution is filtered onto the porous support layer, and finally a certain post-treatment is performed to obtain a membrane sample.
  • this preparation method is not conducive to industrialization, and the performance of the obtained product is not good, and the long-term operation stability is difficult to guarantee.
  • Patent US9902141B2 describes a method in which graphene oxide is used as the main membrane material and then cross-linked with dopamine and trimesoyl chloride to form a film. After chemical cross-linking treatment, the selectivity of the membrane is significantly improved. However, the film forming method does not completely avoid amide bonds, so there are still many problems faced by polymer films, such as poor oxidation resistance and chlorine resistance.
  • Patent US10183259B2 describes the application and preparation method of ultra-thin graphene oxide film for ion removal. It is also prepared by vacuum filtration, and the thickness of the active functional layer of the film is controlled between 2-20 nm.
  • the existing preparation technology of nanomaterial separation membrane mainly adopts vacuum suction filtration of graphene oxide aqueous dispersion, stacking on an ultrafiltration or microfiltration support layer to form a functional layer, and finally preparing a composite separation membrane.
  • This method requires an external force-driven filtration process, which not only consumes large amounts of energy, but also has low production efficiency, making it difficult to achieve continuous production.
  • the control methods for graphene composite separation membranes are relatively limited. A small number of small-molecule monomers are used to assist cross-linking. This will inevitably introduce a large number of amide bonds, ester bonds, etc., resulting in oxidation resistance and solvent resistance of the functional layer. Affected by these chemical bonds, it is impossible to fully highlight the superiority of nanomaterials.
  • the present disclosure proposes a method for preparing a composite separation membrane using nano cellulose crystals and graphene oxide hybridization.
  • the present disclosure provides a method for preparing a composite nano-material hybrid film, which includes the following steps:
  • a composite nano-material hybrid film is obtained after post-processing and drying.
  • the preparation method according to the present disclosure is characterized in that the mass concentration of nano-cellulose crystals in the nano-cellulose crystal dispersion is 0.0001-0.05%, preferably 0.001-0.01%; the mass of the graphene oxide in the graphene oxide dispersion is The concentration is 0.0001-0.05%, preferably 0.001-0.01%; preferably, the dispersion of the above steps (1) and (2) is performed under ultrasonic treatment.
  • the preparation method according to the present disclosure is characterized in that the mixing ratio of the nano cellulose crystal dispersion liquid and the graphene oxide dispersion liquid in step (3), that is, the nano cellulose crystal dispersion liquid: the graphene oxide dispersion liquid is (1) ⁇ 30):(70 ⁇ 99), preferably (1 ⁇ 20):(80 ⁇ 99), more preferably (1 ⁇ 10):(90 ⁇ 99), still more preferably (2 ⁇ 10):(90 ⁇ 98), more preferably (5-10):(90-95), based on the mass of nanocellulose crystals and graphene oxide.
  • the preparation method according to the present disclosure is characterized in that the base membrane in step (4) is selected from polysulfone, polyethersulfone, polyacrylonitrile, nylon, polytetrafluoroethylene, polyvinyl chloride, polyether ether One or more ultrafiltration membranes or microfiltration membranes of ketones and porous alumina sheets, preferably polysulfone or polyethersulfone ultrafiltration membranes; the hydrophilic treatment liquid contains polyvinyl alcohol, polyvinylpyrrolidone, polyvinyl One or more of ethylene glycol.
  • the preparation method according to the present disclosure is characterized in that the mass concentration of one or more of polyvinyl alcohol, polyvinylpyrrolidone, and polyethylene glycol in the hydrophilic treatment solution is 0.01 to 5%, preferably 0.1 ⁇ 1%.
  • the preparation method according to the present disclosure is characterized in that the thickness of the functional layer in step (5) is 10-500 nm, preferably 50-100 nm.
  • the preparation method according to the present disclosure is characterized in that the coating method in step (5) is spraying.
  • the preparation method according to the present disclosure is characterized in that the post-treatment in step (6) includes ion cross-linking treatment using an ion-crosslinking agent treatment solution.
  • the preparation method according to the present disclosure is characterized in that the ionic crosslinking agent is one or more of calcium chloride, magnesium chloride, and magnesium sulfate.
  • the ionic crosslinking agent in the ionic crosslinking agent treatment solution The mass concentration of is 1 to 10%, preferably 3 to 5%.
  • the present disclosure also provides a composite nanomaterial hybrid film prepared by the preparation method according to the present disclosure.
  • the preparation process is highly efficient, and the process is suitable for industrial scale-up production
  • the post-treatment process is simple and efficient, which further improves the preparation efficiency
  • Fig. 1 is a diagram of the contact angle of the base membrane of Example 1 before and after the hydrophilic treatment.
  • Figure 2 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC surface electron microscope photos.
  • Figure 3 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC section view.
  • Fig. 4 is a graph showing the adhesion performance between the film material and the base film.
  • Fig. 5 and Fig. 6 are the tensile test results of the diaphragm material and the SEM topography of the fracture surface after breaking.
  • Fig. 7 is a graph showing the separation performance of the membranes of Comparative Example 1 and Comparative Example 3 for methyl orange aqueous solution.
  • Figure 8 shows the GO diaphragm of Comparative Example 1, the CNC diaphragm of Comparative Example 2, and the GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 diaphragms of Examples 1 to 3. Flux data.
  • Example 9 is a graph showing the separation performance of the membranes of Example 1 to Example 3 and Comparative Example 1 and Comparative Example 2 for the dye methyl orange.
  • Fig. 10 and Fig. 11 are performance graphs of the diaphragm operation of Comparative Example 1 and Example 2, respectively.
  • references to “one embodiment” or “embodiment” or “in another embodiment” or “in certain embodiments” or “in some embodiments of this application” mean that At least one embodiment includes specific reference elements, structures, or features related to the embodiment. Therefore, the phrases “in one embodiment” or “in an embodiment” or “in another embodiment” or “in certain embodiments” or “in part of this application” appearing in various places throughout the specification In the embodiments, “not all refer to the same embodiment.
  • specific elements, structures, or characteristics may be combined in one or more embodiments in any suitable manner.
  • Graphene is a two-dimensional material with high mechanical strength and good chemical stability.
  • porous single-layer graphene is the most ideal separation membrane.
  • the preparation and pore formation process of graphene is currently not suitable for large-scale applications.
  • Graphene oxide as a derivative of graphene, is a two-dimensional material that can be prepared on a large scale. The defects caused by the oxidation process are good water channels. At the same time, the introduction of a large number of hydroxyl and carboxyl groups can also increase its hydrophilicity. Sex. Therefore, the present disclosure selects graphene oxide (preferably, with a thickness of 1-10 nm and a size of 1-20 ⁇ m) as the main film material.
  • the present disclosure selects nano cellulose crystals, especially rod-shaped nano cellulose crystals (preferably, the diameter is 5-20 nm, the length is 100-300 nm) as the pores. Regulator and mechanical enhancer.
  • the diameter of nano-cellulose crystals is much larger than the thickness and spacing of graphene oxide sheets, and the introduction of crystals can significantly increase the layer spacing.
  • there are a large number of hydroxyl groups on the surface of nanocellulose crystals which have a strong affinity with the hydroxyl groups on the surface of graphene oxide, and can form strong forces such as hydrogen bonds.
  • the size of the nanocellulose crystals is not too large to hinder graphite oxide. The force between the olefin sheets, so the introduction of nano-cellulose crystals can improve the mechanical properties of the membrane material.
  • the present disclosure provides a method for preparing a composite nanomaterial hybrid film, which includes the following steps:
  • a composite nano-material hybrid film is obtained after post-processing and drying.
  • steps (1), (2), and (4) there is no sequence between steps (1), (2), and (4), and there is no sequence between steps (3) and (4). That is, the sequence of the preparation of the nanocellulose crystal dispersion liquid, the preparation of the graphene oxide dispersion liquid, and the treatment of the base film is optional and not limited. On the other hand, for the preparation of the mixed dispersion and the treatment of the base film, the sequence of these steps is also optional and not limited.
  • step (1) disperse nanocellulose crystals (CNC), preferably in powder form, in water, preferably in deionized water.
  • the mass concentration of nanocellulose crystals in the nanocellulose crystal dispersion is 0.0001 to 0.05%. , Preferably 0.001 to 0.01%.
  • the nanocellulose crystals (CNC) are commercially available.
  • step (2) graphene oxide (GO), preferably in powder form, is dispersed in water, preferably in deionized water, and the mass concentration of graphene oxide in the graphene oxide dispersion is 0.0001 to 0.05%, preferably 0.001 ⁇ 0.01%.
  • Graphene oxide may be a single layer or multiple layers, preferably a single layer.
  • the graphene oxide (GO) is commercially available.
  • the dispersion of the above steps (1) and (2) is performed under ultrasonic treatment.
  • the ultrasonic power is between 50-100W.
  • step (3) the mixing ratio of nano cellulose crystal dispersion liquid and graphene oxide dispersion liquid, that is, nano cellulose crystal dispersion liquid: graphene oxide dispersion liquid is (1-30): (70-99), preferably (1-20): (80-99), more preferably (1-10): (90-99), still more preferably (2-10): (90-98), still more preferably (5 to 10): (90 ⁇ 95), based on the mass of nano cellulose crystals and graphene oxide.
  • the mass ratio of nanocellulose crystals When the mass ratio of nanocellulose crystals is more than 1%, with the increase in the amount of addition, due to the synergistic effect of enhanced pores and enhanced mechanical properties, the flux and retention performance of the hybrid membrane will increase together, and continue to increase nanocellulose The mass ratio of the crystal reaches 30%, and the flux continues to increase. However, if the mass ratio of nanocellulose crystals is further increased to exceed 30%, the molecular weight cut-off will be large, and the resulting functional layer will be too hydrophilic, which will affect the stability of the membrane in aqueous solution. On the other hand, if the mass ratio of the nano-cellulose crystals is less than 1%, the added amount is too small, so the synergistic effect of channel enhancement and mechanical performance enhancement cannot be achieved.
  • the base membrane is treated with a hydrophilic treatment solution.
  • the base membrane is selected from polysulfone (PSF), polyethersulfone (PES), polyacrylonitrile (PAN), nylon (PA), polytetrafluoroethylene (PVDF), polyvinyl chloride (PVC), polyether ether One or more ultrafiltration membranes or microfiltration membranes of ketone (PEEK) and porous alumina sheets. Preference is given to ultrafiltration membranes of polysulfone or polyethersulfone.
  • the hydrophilic treatment liquid contains one or more of polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), and polyethylene glycol (PEG).
  • the mass concentration of one or more of the polyvinyl alcohol, polyvinylpyrrolidone, and polyethylene glycol in the hydrophilic treatment liquid is 0.01 to 5%, preferably 0.1 to 1%.
  • the hydrophilic treatment liquid may also contain a small amount of aldehyde crosslinking agents, such as glyoxal, glutaraldehyde, and the like.
  • the aldehyde cross-linking agent can undergo an aldol condensation reaction with the hydroxyl groups of the macromolecular substances in the treatment liquid to form a cross-linked network structure, which can effectively prevent the macromolecular substances of the hydrophilic treatment from being lost in the water flow.
  • the adding range of the aldehyde crosslinking agent is 0.0001 to 0.5% by mass concentration, preferably 0.01 to 0.1%.
  • the treatment of the base film may include: immersing the selected base film in the hydrophilic treatment solution for 3-30 minutes, and baking it in an oven at 60-80°C for 5-30 minutes, and repeating 2 if necessary. ⁇ 3 times of this step to obtain a hydrophilic treated base film.
  • the main purpose of the hydrophilic treatment of the base membrane is that the improvement of the hydrophilicity of the base membrane is beneficial to the spreading of the film forming solution on the surface of the base membrane, and can effectively improve the uniformity of the film formation.
  • the mixed dispersion is coated on the base film after the above treatment to form a functional layer.
  • the coating method can be brush coating, spray coating, dip coating, or roll coating.
  • the preferred coating method is spraying.
  • the spraying method can be different from the traditional filtration film forming method, and the base film in the present disclosure is subjected to hydrophilic treatment, which is beneficial to spreading the mixed dispersion liquid on the surface of the base film after spraying.
  • the thickness of the functional layer obtained after coating is 10 to 500 nm, preferably 50 to 100 nm. At this time, the obtained membrane has the best comprehensive performance of permeation and separation. When the functional layer is less than 10nm, more defects are likely to occur, which affects its selection performance. When the thickness of the membrane is greater than 500nm, although the separation performance is still ideal at this time, the increase in mass transfer resistance caused by the thickness of the membrane makes the flux greatly decline.
  • the post-treatment includes using an ion cross-linking agent treatment solution to perform ion cross-linking treatment.
  • the ionic crosslinking agent is one or more of calcium chloride, magnesium chloride, and magnesium sulfate.
  • the mass concentration of the ionic crosslinking agent in the ionic crosslinking agent treatment solution is 1-10%, preferably 3 ⁇ 5%.
  • ionic crosslinking treatment is that there are many hydroxyl groups on graphene oxide, and there are also a large number of hydroxyl groups on nano-cellulose crystal macromolecules. Since metal ions can form ionic bonds with hydroxyl groups, ionic bonds can be effectively introduced by introducing metal ions. A strong force is formed between the nanomaterials to increase its packing density, thereby improving the selectivity and operational stability of the diaphragm.
  • the post-treatment of ionic crosslinking may include: spraying an aqueous solution with ionic crosslinking agent dissolved on the surface of the membrane obtained in step (5), standing for 10 minutes, and placing it in a 100°C oven for heat treatment for 20-40 minutes You can get the final diaphragm product.
  • the membrane can be treated with hot water and/or soaked in glycerin, and then dried.
  • the present disclosure also provides a hybrid membrane prepared according to the preparation method.
  • the hybrid membrane can be applied to separation and concentration technologies in the fields of water treatment, dyes, biochemical, food, and environmental protection.
  • GO dispersion Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10 ⁇ m) in 50g of deionized water under 100W power ultrasound. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid is 0.05% by mass.
  • nano cellulose crystal (CNC) dispersion 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) was dispersed in 50 g of water, and the concentration of nano cellulose crystals in the dispersion was 0.05% by mass.
  • the GO dispersion and the CNC dispersion are mixed in a mass ratio of 98:2 to obtain a mixed dispersion.
  • Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45 ⁇ m, and the membrane diameter was 9mm.
  • the base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane.
  • PVP polyvinylpyrrolidone
  • the above-mentioned mixed dispersion is coated on the hydrophilic treated base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
  • GO dispersion Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10 ⁇ m) in 50g of deionized water under 100W power ultrasound. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid is 0.05% by mass.
  • nano cellulose crystal (CNC) dispersion 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) was dispersed in 50 g of water, and the concentration of nano cellulose crystals in the dispersion was 0.05% by mass.
  • the GO dispersion and the CNC dispersion were mixed in a mass ratio of 95:5 to obtain a mixed dispersion.
  • Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45 ⁇ m, and the membrane diameter was 9mm.
  • the base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane.
  • PVP polyvinylpyrrolidone
  • the above-mentioned mixed dispersion is coated on the hydrophilic treated base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
  • GO dispersion Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10 ⁇ m) in 50g of deionized water under 100W power ultrasound. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid is 0.05% by mass.
  • nano cellulose crystal (CNC) dispersion 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) was dispersed in 50 g of water, and the concentration of nano cellulose crystals in the dispersion was 0.05% by mass.
  • the above-mentioned GO dispersion and CNC dispersion are mixed at a mass ratio of 90:10 to obtain a mixed dispersion.
  • Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45 ⁇ m, and the membrane diameter was 9mm.
  • the base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane.
  • PVP polyvinylpyrrolidone
  • the above-mentioned mixed dispersion is coated on the hydrophilic treated base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
  • GO dispersion Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10 ⁇ m) in 100g of deionized water under ultrasound of 100W power. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid was 0.025% by mass.
  • Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45 ⁇ m, and the membrane diameter was 9mm.
  • the base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane.
  • PVP polyvinylpyrrolidone
  • the GO dispersion is sprayed on the hydrophilic treated base film, and the thickness of the obtained functional layer is controlled at 100 nm.
  • nano cellulose crystal (CNC) dispersion 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) is dispersed in 100 g of water, and the concentration of nano cellulose crystals in the dispersion is 0.025% by mass.
  • Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45 ⁇ m, and the membrane diameter was 9mm.
  • the base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane.
  • PVP polyvinylpyrrolidone
  • the above-mentioned CNC dispersion is coated on the hydrophilic treatment base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
  • GO dispersion Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10 ⁇ m) in 100g of deionized water under ultrasound of 100W power. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid was 0.025% by mass.
  • Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45 ⁇ m, and the membrane diameter was 9mm.
  • the base film was soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the film.
  • PVP polyvinylpyrrolidone
  • the GO dispersion is sprayed on the hydrophilic treated base film, and the thickness of the obtained functional layer is controlled at 100 nm.
  • nc-GO membrane sample
  • FIG. 1 is a diagram of the contact angle of the base membrane of Example 1 before and after the hydrophilic treatment.
  • a to D in FIG. 1 are the graphene oxide dispersion in Example 1, and the graphene oxide dispersion is added to the graphene oxide dispersion at 2% by mass, 5% by mass, and 10% by mass based on the mass of the graphene oxide dispersion.
  • a diagram of the contact angle of the mixed dispersion liquid obtained after the nanocellulose crystal dispersion liquid in Example 1 is added to the surface of the base film membrane of Example 1. It can be seen from the figure that as the content of nanocellulose crystals in the mixed dispersion increases, the contact angle of the mixed dispersion on the same base film becomes smaller and smaller, indicating that the addition of nanocellulose crystals is beneficial to the dispersion in the base film. Spread on the film, so the resulting film will be more uniform.
  • E and F in FIG. 1 are diagrams of the contact angles of the graphene oxide dispersion liquid in the first embodiment on the surface of the base film in the first embodiment before and after the hydrophilic treatment. It can be seen from the figure that, compared with the contact angle before the hydrophilic treatment (E), the contact angle after the hydrophilic treatment (F) is reduced by three times (the contact angle before treatment is 47.6°, and the contact angle after treatment is 17.5°). This shows that through the hydrophilic treatment, the spreadability of the dispersion on the surface of the base film is effectively improved, thereby improving the uniformity of film formation.
  • Figure 2 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC surface electron microscope photos.
  • FIGS. 2A and 2E are the surface electron micrographs of the sample (GO) of Comparative Example 1 and the sample (CNC) of Comparative Example 2, respectively, and Figures 2B ⁇ 2D are the samples GO-98/CNC- of Examples 1 to 3, respectively. 2. Surface electron microscope photos of GO-95/CNC-5 and GO-90/CNC-10.
  • Figure 3 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC section view.
  • Figures 3B to 3D are cross-sectional views of the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3, respectively
  • Figures 3A and 3E The cross-sectional views of GO and CNC of the diaphragm samples of Comparative Example 1 and Comparative Example 2, respectively
  • Fig. 3F is the XRD characterization diagram of these 5 diaphragm samples.
  • the cross-sectional image is obtained by field emission scanning electron microscope (SEM, Hitachi S-4300) test.
  • the XRD characterization map is obtained by X-ray diffractometer (Thermo Scientific ESCALab 250Xi) test.
  • Fig. 4 is a graph showing the adhesion performance between the film material and the base film.
  • the test method is to cut the membrane into 2*5cm splines, fully bond the front side of the membrane (that is, the side with the functional layer) and the tape, gently pull one end to separate the membrane from the tape, and fix them on the Both ends of the tensile testing machine (model SurPassTM 3) are stretched at a speed of 5mm/min, and the changes in the pull-down force are recorded.
  • the pure GO film is almost completely peeled off after being bonded and stretched with tape, and the interfacial adhesion is between 0.6-0.8N.
  • the tape is bonded and stretched. After stretching, the part falling off becomes less and less, and the more complete the surface of the diaphragm, indicating that the adhesion is enhanced.
  • Figures 5 and 6 are the tensile test results of the diaphragm material and the SEM morphology of the fracture surface after breaking.
  • the specific test method is as follows: respectively apply the mixed dispersion in Examples 1 to 3 and the dispersion in Comparative Example 1 directly on a glass plate to dry, and then put it in a 1% by mass magnesium sulfate solution for ion cross-linking treatment for 10 minutes, Treat it in an oven at 100°C for 30 minutes to obtain a film. Cut the membrane into 1cm*5cm splines, and fix them on a tensile testing machine (model SurPassTM 3). The effective spline size is 1cm*3cm, stretch at a speed of 1mm/min, and record the force and displacement data until Pull off.
  • the SEM morphology map of the fracture surface is obtained by observing the surface morphology of the fracture site by using a field emission scanning electron microscope (SEM, Hitachi S-4300) on the broken spline.
  • SEM field emission scanning electron microscope
  • Figures 6A to 6D are respectively the SEM morphology of the fracture surface of the diaphragm material prepared with GO, GO-98/CNC-2, GO-95/CNC-5, GO-90/CNC-10 dispersions. .
  • Figure 5 and Figure 6 it can be seen that as the content of nano cellulose crystals (CNC) increases, the tensile strength of the diaphragm material gradually increases, and the elongation at break gradually decreases.
  • the electron microscope image of the fracture shows that after the fracture The slip distance gradually decreases.
  • Figures 4 to 6 illustrate that the addition of CNC not only increases the bonding performance between the diaphragm material and the base film, but also increases the mechanical properties of the material itself. The improvement of these properties is beneficial to the diaphragm under strong cross-flow and long-term operation. The stability.
  • Fig. 7 is a graph showing the separation performance of the membranes of Comparative Example 1 and Comparative Example 3 for methyl orange aqueous solution.
  • the test pressure is 2MPa
  • the raw water concentration is 50ppm
  • the cross-flow test is performed at room temperature. It can be seen from Figure 7 that the membrane flux decreased slightly before and after the ion crosslinking (about 2.2 ⁇ 10 -6 m 3 m -2 s -1 before crosslinking, and about 2.0 ⁇ 10 -6 m 3 after crosslinking. m -2 s -1 ).
  • the rejection rate increased from 72.6% to 95.3%, indicating that the introduction of ion crosslinking has greatly enhanced the integrity and stability of the film.
  • Figure 8 shows the GO diaphragm of Comparative Example 1, the CNC diaphragm of Comparative Example 2, and the GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 diaphragms of Examples 1 to 3.
  • the flux data The test condition is that pure water (conductivity less than 10S/m) is used as raw water, and the operating pressure is 50psi. It can be seen from this figure that with the increase of CNC content, the pure water flux of the membrane continues to increase, indicating that the addition of nanocellulose crystals achieves the enhancement of the pores of the membrane.
  • FIG. 9 is a graph showing the separation performance of the membranes of Example 1 to Example 3 and Comparative Example 1 and Comparative Example 2 for the dye methyl orange, respectively.
  • the test pressure is 2MPa
  • the raw water is 50ppm methyl orange aqueous solution
  • the test is carried out under cross-flow conditions. It can be seen from Figure 9 that when the content of nanocellulose crystals is less than 5% by mass, the flux and rejection rate increase at the same time. This may be due to the synergy of pores and mechanical properties. The crystal content and flux continue to rise, but the retention performance continues to decline. The retention rate of the pure CNC membrane for methyl orange is only 23%. Therefore, it is preferable to control the content of nano-cellulose crystals between 2-10% according to actual needs.
  • Fig. 10 is a performance diagram of the diaphragm operation of Comparative Example 1
  • Fig. 11 is a performance diagram of the GO-95/CNC-5 diaphragm of Example 2 in long-term operation.
  • Figures 10 and 11 were obtained according to the following method: the GO membrane of Comparative Example 1 and the GO-95/CNC-5 membrane of Example 2 were simultaneously under a cross-flow of 2MPa, and a rhodamine aqueous solution with a concentration of 50 mass ppm was used as raw water. Run continuously at room temperature for 48 hours.
  • the experimental comparison results show that the removal rate of the blank sample (that is, the GO membrane of Comparative Example 1) drops significantly (to about 80%) after running for 15 hours.
  • Example 2 The GO-95/CNC-5 membrane still maintains good stability after 48 hours of operation (the removal rate is maintained above 90%). This shows that the present disclosure can effectively improve the stability of the diaphragm under strong cross-flow and long running time.
  • Table 1 below shows the selective separation of the GO-95/CNC-5 membrane of Example 2 for small molecular substances.
  • the flux and rejection rate are obtained by the following methods: the test condition is 2MPa cross-flow and room temperature, the raw water adopts the corresponding small molecule monomer aqueous solution, the mass concentration is 20ppm, and the concentration of raw water and product water adopts ultraviolet-visible spectrophotometer ( SHIMADZU-UV2550) test.
  • the membrane obtained by the present disclosure has a better selectivity (>70%) for small molecular substances with a molecular weight between 200 and 400, compared with the prior art (most of the molecular weight cut-off In the range of 500-1000), the diaphragm of the present disclosure has better selectivity and can better adapt to different application requirements.

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Abstract

A method for preparing a composite nano-material hybrid membrane and a hybrid membrane prepared thereby. The preparation method comprises the steps of: (1) dispersing a nano cellulose crystal in water to obtain a dispersed nano cellulose crystal liquid; (2) dispersing graphene oxide in water to obtain a dispersed graphene oxide liquid; (3) mixing the dispersed nano cellulose crystal liquid and the dispersed graphene oxide liquid into a mixed liquid; (4) treating a base membrane with a hydrophilic treatment liquid; (5) coating the mixed liquid onto the treated base membrane to form a functional layer; and (6) performing post-treatment and drying to obtain a composite nano-material hybrid membrane.

Description

一种复合纳米材料杂化膜的制备方法和由此制备的杂化膜Preparation method of composite nano material hybrid membrane and hybrid membrane prepared thereby 技术领域Technical field
本公开涉及过滤膜技术领域,特别涉及一种复合纳米材料杂化膜的制备方法和由此制备的杂化膜。本方法对杂化膜的孔道大小实现调控,增强了杂化膜的机械性能,并且提高了杂化膜在强错流、长时间运行下的稳定性。The present disclosure relates to the technical field of filtration membranes, in particular to a method for preparing a composite nanomaterial hybrid membrane and a hybrid membrane prepared therefrom. The method realizes regulation and control of the pore size of the hybrid membrane, enhances the mechanical properties of the hybrid membrane, and improves the stability of the hybrid membrane under strong cross-flow and long-term operation.
背景技术Background technique
随着工业化和城市化的进程,安全可靠的水资源的匮乏成为人类面临的最大挑战之一。然而人类活动带来的生活和工业垃圾,对水资源造成了严重的污染,更加剧了这个问题。为了解决水污染和水资源匮乏的问题,高效、节能、可靠的水处理方案成为人类最为迫切的需求之一。这些方案包括海水淡化,废水回用,地表水纯化等等。而在这些处理方案中,膜法处理是其中最为高效的方法之一。With the process of industrialization and urbanization, the lack of safe and reliable water resources has become one of the biggest challenges facing mankind. However, the domestic and industrial wastes brought by human activities have caused serious pollution to water resources and exacerbated this problem. In order to solve the problems of water pollution and water scarcity, efficient, energy-saving, and reliable water treatment solutions have become one of the most urgent needs of mankind. These programs include seawater desalination, wastewater reuse, surface water purification, and more. Among these treatment schemes, membrane treatment is one of the most efficient methods.
传统的高分子聚合物是目前应用最为广泛的膜材料,多由界面聚合法制备而成,但是聚合物膜材料有一些难以克服的缺点,如抗氧化、抗污染、耐氯性不佳等。此外传统聚合物膜的选择性和渗透性之间存在“上限平衡”效应(trade-off effect),即选择性和渗透性之间存在upper-bound曲线制约关系,这些问题限制了聚合物膜的应用及发展。而以纳米材料作为功能层的复合分离膜有望解决这些问题,成为下一代分离膜的主要成员。Traditional high molecular polymers are currently the most widely used membrane materials and are mostly prepared by interfacial polymerization. However, polymer membrane materials have some difficult to overcome shortcomings, such as oxidation resistance, pollution resistance, and poor chlorine resistance. In addition, there is a trade-off effect between the selectivity and permeability of traditional polymer membranes, that is, there is an upper-bound curve restriction relationship between selectivity and permeability. These problems limit the Application and development. The composite separation membrane with nanomaterials as the functional layer is expected to solve these problems and become a major member of the next generation of separation membranes.
Jijo Abraham和Rahul R.Nair [1]等将氧化石墨烯(GO)采用真空过滤法堆积成薄膜(微米级),然后在不同湿度下溶胀得到不同层间距的分离膜,并用物理固定的方法维持层间距的尺寸稳定性,得到的薄膜对盐离子和染料分子表现出优异的选择性(对氯化钠的截留率达97%以上)。但这种方法的效率很低,目前只适用于小规模尺度下的开发及应用。而且该分离膜较为特殊的进水方式,使得它在有效膜面积的利用方面也存在天然的劣势。 Jijo Abraham and Rahul R.Nair [1] used vacuum filtration to deposit graphene oxide (GO) into a thin film (micron level), then swelled under different humidity to obtain separation membranes with different interlayer spacings, and maintained them by physical fixation. The dimensional stability of the interlayer spacing, the obtained film shows excellent selectivity to salt ions and dye molecules (the rejection rate of sodium chloride is more than 97%). However, the efficiency of this method is very low, and it is currently only suitable for small-scale development and application. Moreover, the special water inlet method of the separation membrane makes it also have natural disadvantages in the utilization of effective membrane area.
Q.Yang [2]等采用多级离心分离的方法,筛选出尺寸在10-20μm左右的氧 化石墨烯大尺寸片层,然后采用真空过滤的方法在氧化铝或尼龙多孔超滤膜上层积一层超薄(低于10nm)的氧化石墨烯活性层,得到的复合膜有良好的溶剂渗透性,对于甲醇中的甲基蓝和玫瑰红的截留率达到99.9%。但这种方法的原材料和膜片的制备过程耗费时间很长,不适用于工业化的连续生产,其次由于缺乏有效的交联增强工艺,该膜片在错流下的稳定性能也存在隐患。 Q. Yang [2] et al. used a multi-stage centrifugal separation method to screen out large-size graphene oxide sheets with a size of about 10-20 μm, and then layered them on alumina or nylon porous ultrafiltration membranes by vacuum filtration. The layer is ultra-thin (less than 10nm) graphene oxide active layer, and the obtained composite membrane has good solvent permeability, and the rejection rate of methyl blue and rose red in methanol reaches 99.9%. However, the preparation process of the raw materials and the membrane of this method takes a long time and is not suitable for industrialized continuous production. Secondly, due to the lack of an effective cross-linking enhancement process, the stability of the membrane under cross-flow is also hidden.
Aaron Morelos-Gomez [3]等用PVA处理过的聚砜超滤膜作为支撑层,采用喷涂的方法将多层石墨烯和单层氧化石墨烯同时层积到处理后的支撑层表面,随后用100℃高温处理1h以及在氯化钙溶液中浸泡一小时,得到的杂化膜对氯化钠的截留达85%以上,且在强错流运行下保持较好的稳定性。但这种方法中支撑层的前处理及分离膜的后处理时间较长(处理总时间>3h),从而影响生产效率,增加生产成本。另外由于石墨烯的疏水性较强,使得得到的杂化分离膜的水通量偏低。 Aaron Morelos-Gomez [3] et al. used PVA-treated polysulfone ultrafiltration membrane as a support layer, and used a spray method to simultaneously laminate multilayer graphene and single-layer graphene oxide on the surface of the treated support layer, and then used High temperature treatment at 100°C for 1 hour and immersion in calcium chloride solution for one hour, the resulting hybrid membrane has a retention of over 85% of sodium chloride and maintains good stability under strong cross-flow operation. However, in this method, the pre-treatment of the support layer and the post-treatment of the separation membrane take a long time (total processing time> 3h), which affects production efficiency and increases production costs. In addition, due to the strong hydrophobicity of graphene, the resulting hybrid separation membrane has a low water flux.
专利US9108158B2描述了采用真空抽滤法制备氧化石墨烯(GO)分离膜的方法,其步骤包括:首先将GO粉末借助超声分散成均匀的水分散液,然后离心分离出多层片层,将剩下的单层溶液过滤至多孔支撑层上,最后经过一定后处理得到膜样品。正如前文所说,该制备方法不利于工业化,且得到的产品性能不佳,长期运行稳定性也难以保障。专利US9902141B2描述了采用氧化石墨烯作为主体膜材料再与多巴胺及均苯三甲酰氯交联成膜的方法,经化学交联处理后,膜片的选择性得到较为明显的提升。但该制膜方法并没有完全避开酰胺键,所以依然存在许多聚合物薄膜所面临的问题,例如抗氧化能力及耐氯性能差等。专利US10183259B2描述了超薄氧化石墨烯薄膜用于离子脱除的应用及制备方法,同样采用真空抽滤的方法制备,膜活性功能层的厚度控制在2-20nm之间。Patent US9108158B2 describes a method for preparing graphene oxide (GO) separation membranes by vacuum filtration. The steps include: firstly dispersing GO powder into a uniform aqueous dispersion by means of ultrasound, and then centrifugally separating the multi-layers and removing the remaining The lower single-layer solution is filtered onto the porous support layer, and finally a certain post-treatment is performed to obtain a membrane sample. As mentioned above, this preparation method is not conducive to industrialization, and the performance of the obtained product is not good, and the long-term operation stability is difficult to guarantee. Patent US9902141B2 describes a method in which graphene oxide is used as the main membrane material and then cross-linked with dopamine and trimesoyl chloride to form a film. After chemical cross-linking treatment, the selectivity of the membrane is significantly improved. However, the film forming method does not completely avoid amide bonds, so there are still many problems faced by polymer films, such as poor oxidation resistance and chlorine resistance. Patent US10183259B2 describes the application and preparation method of ultra-thin graphene oxide film for ion removal. It is also prepared by vacuum filtration, and the thickness of the active functional layer of the film is controlled between 2-20 nm.
目前已有的纳米材料分离薄膜的制备技术主要采用真空抽滤氧化石墨烯水分散液,在超滤或微滤支撑层上堆积形成功能层,最终制备出复合分离膜的技术路径。这种方法需要一个外力驱动的过滤过程,不仅能耗大,生产效率也很低,很难实现连续化生产。其次,对于石墨烯复合分离膜的调控方 法比较局限,少数采用小分子单体辅助交联的途径,这样势必会引入大量的酰胺键,酯键等,导致功能层主体耐氧化、耐溶剂等性能受到这些化学键的影响,无法完全突出纳米材料的优越性。部分技术路径采用高温后处理,引入石墨烯多片层等方法,这些方法也存在制备效率低,或是膜片性能差的问题。最后由于纳米材料堆积功能层仅由物理作用力维持,所以尺寸稳定性及使用稳定性都存在很多问题,而现有的技术路径并没有关注到材料本身的机械强度。At present, the existing preparation technology of nanomaterial separation membrane mainly adopts vacuum suction filtration of graphene oxide aqueous dispersion, stacking on an ultrafiltration or microfiltration support layer to form a functional layer, and finally preparing a composite separation membrane. This method requires an external force-driven filtration process, which not only consumes large amounts of energy, but also has low production efficiency, making it difficult to achieve continuous production. Secondly, the control methods for graphene composite separation membranes are relatively limited. A small number of small-molecule monomers are used to assist cross-linking. This will inevitably introduce a large number of amide bonds, ester bonds, etc., resulting in oxidation resistance and solvent resistance of the functional layer. Affected by these chemical bonds, it is impossible to fully highlight the superiority of nanomaterials. Part of the technical path adopts high-temperature post-processing and introduces methods such as multi-layer graphene. These methods also have the problems of low production efficiency or poor membrane performance. Finally, since the functional layer of nanomaterials is only maintained by physical forces, there are many problems with dimensional stability and stability in use, and the existing technical path does not pay attention to the mechanical strength of the material itself.
参考文献references
[1]Abraham J,Vasu K S,Williams C D,et al.Tunable sieving of ions using graphene oxide membranes[J].Nature Nanotechnology,2017,12(6):546-550.[1]Abraham J, Vasu K S, Williams C D, et al. Tunable sieving of ions using graphene oxide membranes[J].Nature Nanotechnology,2017,12(6):546-550.
[2]Yang Q,Su Y,Chi C,et al.Ultrathin graphene-based membrane with precisemolecular sieving and ultrafast solventpermeation[J].Nature Materials,2017,16(12):1198-1202.[2]Yang Q, Su Y, Chi C, et al. Ultrathin graphene-based membrane with precisemolecular sieving and ultrafast solvent permeation[J]. Nature Materials, 2017, 16(12): 1198-1202.
[3]Morelos-Gomez A,Cruz-Silva R,Muramatsu H,et al.Effective NaCl and dye rejection of hybrid graphene oxide/graphene layered membranes[J].Nature Nanotechnology,2017.[3]Morelos-Gomez A, Cruz-Silva R, Muramatsu H, et al. Effective NaCl and dye rejection of hybrid graphene oxide/graphene layered membranes[J]. Nature Nanotechnology, 2017.
发明内容Summary of the invention
发明要解决的问题The problem to be solved by the invention
为了尽可能解决纳米材料分离薄膜目前普遍存在的制备以及性能上的问题,本公开提出一种采用纳米纤维素晶体与氧化石墨烯杂化的复合分离膜的制备方法。In order to solve the current ubiquitous preparation and performance problems of nanomaterial separation membranes as much as possible, the present disclosure proposes a method for preparing a composite separation membrane using nano cellulose crystals and graphene oxide hybridization.
用于解决问题的方案Solution to the problem
本公开提供一种复合纳米材料杂化膜的制备方法,其包括以下步骤:The present disclosure provides a method for preparing a composite nano-material hybrid film, which includes the following steps:
(1)将纳米纤维素晶体分散在水中得到纳米纤维素晶体分散液;(1) Disperse nano-cellulose crystals in water to obtain a nano-cellulose crystal dispersion;
(2)将氧化石墨烯分散在水中得到氧化石墨烯分散液;(2) Disperse graphene oxide in water to obtain a graphene oxide dispersion;
(3)将纳米纤维素晶体分散液和氧化石墨烯分散液混合制成混合分散液;(3) Mixing the nano cellulose crystal dispersion liquid and the graphene oxide dispersion liquid to form a mixed dispersion liquid;
(4)使用亲水性处理液将基膜进行处理;(4) Treat the base membrane with hydrophilic treatment liquid;
(5)将所述混合分散液涂覆在上述处理后的基膜上形成功能层;(5) Coating the mixed dispersion liquid on the base film after the above treatment to form a functional layer;
(6)经后处理、烘干后得到复合纳米材料杂化膜。(6) A composite nano-material hybrid film is obtained after post-processing and drying.
根据本公开所述的制备方法,其特征在于,纳米纤维素晶体分散液中纳米纤维素晶体的质量浓度为0.0001~0.05%,优选0.001~0.01%;氧化石墨烯分散液中氧化石墨烯的质量浓度为0.0001~0.05%,优选0.001~0.01%;优选地,上述步骤(1)和(2)的分散在超声处理下进行。The preparation method according to the present disclosure is characterized in that the mass concentration of nano-cellulose crystals in the nano-cellulose crystal dispersion is 0.0001-0.05%, preferably 0.001-0.01%; the mass of the graphene oxide in the graphene oxide dispersion is The concentration is 0.0001-0.05%, preferably 0.001-0.01%; preferably, the dispersion of the above steps (1) and (2) is performed under ultrasonic treatment.
根据本公开所述的制备方法,其特征在于,步骤(3)中纳米纤维素晶体分散液和氧化石墨烯分散液的混合比例,即纳米纤维素晶体分散液:氧化石墨烯分散液为(1~30):(70~99),优选为(1~20):(80~99),更优选为(1~10):(90~99),进一步优选为(2~10):(90~98),更进一步优选为(5~10):(90~95),以纳米纤维素晶体和氧化石墨烯的质量计。The preparation method according to the present disclosure is characterized in that the mixing ratio of the nano cellulose crystal dispersion liquid and the graphene oxide dispersion liquid in step (3), that is, the nano cellulose crystal dispersion liquid: the graphene oxide dispersion liquid is (1) ~30):(70~99), preferably (1~20):(80~99), more preferably (1~10):(90~99), still more preferably (2~10):(90 ~98), more preferably (5-10):(90-95), based on the mass of nanocellulose crystals and graphene oxide.
根据本公开所述的制备方法,其特征在于,步骤(4)中所述基膜为选自聚砜、聚醚砜、聚丙烯腈、尼龙、聚四氟乙烯、聚氯乙烯、聚醚醚酮、多孔氧化铝片中的一种或多种的超滤膜或者微滤膜,优选聚砜或聚醚砜超滤膜;所述亲水性处理液包含聚乙烯醇、聚乙烯吡咯烷酮、聚乙二醇中的一种或多种。The preparation method according to the present disclosure is characterized in that the base membrane in step (4) is selected from polysulfone, polyethersulfone, polyacrylonitrile, nylon, polytetrafluoroethylene, polyvinyl chloride, polyether ether One or more ultrafiltration membranes or microfiltration membranes of ketones and porous alumina sheets, preferably polysulfone or polyethersulfone ultrafiltration membranes; the hydrophilic treatment liquid contains polyvinyl alcohol, polyvinylpyrrolidone, polyvinyl One or more of ethylene glycol.
根据本公开所述的制备方法,其特征在于,亲水性处理液中所述聚乙烯醇、聚乙烯吡咯烷酮、聚乙二醇中的一种或多种的质量浓度为0.01~5%,优选0.1~1%。The preparation method according to the present disclosure is characterized in that the mass concentration of one or more of polyvinyl alcohol, polyvinylpyrrolidone, and polyethylene glycol in the hydrophilic treatment solution is 0.01 to 5%, preferably 0.1~1%.
根据本公开所述的制备方法,其特征在于,步骤(5)中功能层的厚度为10~500nm,优选50~100nm。The preparation method according to the present disclosure is characterized in that the thickness of the functional layer in step (5) is 10-500 nm, preferably 50-100 nm.
根据本公开所述的制备方法,其特征在于,步骤(5)中涂覆方式为喷涂。The preparation method according to the present disclosure is characterized in that the coating method in step (5) is spraying.
根据本公开所述的制备方法,其特征在于,步骤(6)中的后处理包括 使用离子交联剂处理液进行离子交联处理。The preparation method according to the present disclosure is characterized in that the post-treatment in step (6) includes ion cross-linking treatment using an ion-crosslinking agent treatment solution.
根据本公开所述的制备方法,其特征在于,所述离子交联剂为氯化钙、氯化镁、硫酸镁中的一种或多种,优选地,离子交联剂处理液中离子交联剂的质量浓度为1~10%,优选3~5%。The preparation method according to the present disclosure is characterized in that the ionic crosslinking agent is one or more of calcium chloride, magnesium chloride, and magnesium sulfate. Preferably, the ionic crosslinking agent in the ionic crosslinking agent treatment solution The mass concentration of is 1 to 10%, preferably 3 to 5%.
本公开还提供一种通过根据本公开的制备方法制备得到的复合纳米材料杂化膜。The present disclosure also provides a composite nanomaterial hybrid film prepared by the preparation method according to the present disclosure.
发明的效果Effect of invention
采用本公开的制备方法实现了以下技术效果:The following technical effects are achieved by adopting the preparation method of the present disclosure:
1.制备过程效率高,过程适合工业上放大生产;1. The preparation process is highly efficient, and the process is suitable for industrial scale-up production;
2.对孔道大小实现调控,适应不同应用场景;2. Realize the adjustment of the size of the pores to adapt to different application scenarios;
3.后处理过程简单高效,进一步提高制备效率;3. The post-treatment process is simple and efficient, which further improves the preparation efficiency;
4.增强膜材料本身的机械性能,提高膜片在强错流、长时间运行下的稳定性。4. Enhance the mechanical properties of the membrane material itself, and improve the stability of the membrane under strong cross-flow and long-term operation.
附图说明Description of the drawings
图1是实施例一的基膜在亲水处理前和亲水处理后的接触角的图。Fig. 1 is a diagram of the contact angle of the base membrane of Example 1 before and after the hydrophilic treatment.
图2是实施例一至实施例三中的膜片样品GO-98/CNC-2、GO-95/CNC-5和GO-90/CNC-10以及比较例一和比较例二的膜片样品GO、CNC的表面电镜照片。Figure 2 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC surface electron microscope photos.
图3是实施例一至实施例三中的膜片样品GO-98/CNC-2、GO-95/CNC-5和GO-90/CNC-10以及比较例一和比较例二的膜片样品GO、CNC的断面图。Figure 3 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC section view.
图4是展示膜片材料与基膜的粘接性能的图。Fig. 4 is a graph showing the adhesion performance between the film material and the base film.
图5和图6分别为膜片材料样条的拉伸试验结果及拉断后的断裂面SEM形貌图。Fig. 5 and Fig. 6 are the tensile test results of the diaphragm material and the SEM topography of the fracture surface after breaking.
图7为比较例一及比较例三的膜片对于甲基橙水溶液的分离性能图。Fig. 7 is a graph showing the separation performance of the membranes of Comparative Example 1 and Comparative Example 3 for methyl orange aqueous solution.
图8为比较例一的GO膜片、比较例二的CNC膜片、实施例一至三的GO-98/CNC-2、GO-95/CNC-5和GO-90/CNC-10膜片的通量数据。Figure 8 shows the GO diaphragm of Comparative Example 1, the CNC diaphragm of Comparative Example 2, and the GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 diaphragms of Examples 1 to 3. Flux data.
图9为实施例一至实施例三以及比较例一和比较例二的膜片对于染料甲基橙的分离性能图。9 is a graph showing the separation performance of the membranes of Example 1 to Example 3 and Comparative Example 1 and Comparative Example 2 for the dye methyl orange.
图10和图11分别为比较例一和实施例二的膜片运行的性能图。Fig. 10 and Fig. 11 are performance graphs of the diaphragm operation of Comparative Example 1 and Example 2, respectively.
具体实施方式Detailed ways
在整个本说明书中提到的“一实施方案”或“实施方案”或“在另一实施方案中”或“在某些实施方案中”或“在本申请的部分实施方式中”意指在至少一实施方案中包括与该实施方案所述的相关的具体参考要素、结构或特征。因此,在整个说明书中不同位置出现的短语“在一实施方案中”或“在实施方案中”或“在另一实施方案中”或“在某些实施方案中”或“在本申请的部分实施方式中”不必全部指同一实施方案。此外,具体要素、结构或特征可以任何适当的方式在一个或多个实施方案中结合。Throughout this specification, references to "one embodiment" or "embodiment" or "in another embodiment" or "in certain embodiments" or "in some embodiments of this application" mean that At least one embodiment includes specific reference elements, structures, or features related to the embodiment. Therefore, the phrases "in one embodiment" or "in an embodiment" or "in another embodiment" or "in certain embodiments" or "in part of this application" appearing in various places throughout the specification In the embodiments, "not all refer to the same embodiment. In addition, specific elements, structures, or characteristics may be combined in one or more embodiments in any suitable manner.
除非本申请中另外要求,在整个说明书和其后的权利要求书中,词语“包括(comprise)”及其英文变体例如“包括(comprises)”和“包括(comprising)”应解释为开放式的、含括式的意义,即“包括但不限于”。Unless otherwise required in this application, throughout the specification and subsequent claims, the word "comprise" and its English variants such as "comprises" and "comprising" shall be interpreted as open-ended The inclusive meaning of "including but not limited to".
应当理解,在本申请说明书和附加的权利要求书中用到的单数形式的冠词“一”(对应于英文“a”、“an”和“the”)包括复数的对象,除非文中另外明确地规定。还应当理解,术语“或”通常以其包括“和/或”的含义而使用,除非文中另外明确地规定。It should be understood that the singular article "一" (corresponding to English "a", "an" and "the") used in the description of this application and the appended claims includes plural objects unless the context clearly indicates otherwise Local regulations. It should also be understood that the term "or" is usually used in its meaning including "and/or", unless the context clearly specifies otherwise.
石墨烯为一种二维材料,机械强度高,化学稳定性好,特别是多孔单层石墨烯是最理想的分离膜。但石墨烯的制备及致孔过程目前还不适合大规模应用。氧化石墨烯作为石墨烯的衍生品,是一种可大规模制备的二维材料,且氧化过程带来的缺陷是良好的水通道,同时大量的羟基、羧基的引入也能增加它的亲水性。所以本公开选择氧化石墨烯(优选地,厚度为1~10nm,尺寸为1~20μm)作为主体膜材料。Graphene is a two-dimensional material with high mechanical strength and good chemical stability. In particular, porous single-layer graphene is the most ideal separation membrane. However, the preparation and pore formation process of graphene is currently not suitable for large-scale applications. Graphene oxide, as a derivative of graphene, is a two-dimensional material that can be prepared on a large scale. The defects caused by the oxidation process are good water channels. At the same time, the introduction of a large number of hydroxyl and carboxyl groups can also increase its hydrophilicity. Sex. Therefore, the present disclosure selects graphene oxide (preferably, with a thickness of 1-10 nm and a size of 1-20 μm) as the main film material.
其次,为了对孔道实现调控的同时增强膜材料的力学性能,本公开选用纳米纤维素晶体,特别是棒状的纳米纤维素晶体(优选地,直径为5~20nm, 长度为100~300nm)作为孔道调节剂和力学增强剂。一方面纳米纤维素晶体的直径远大于氧化石墨烯片层的厚度及间距,晶体的引入能较明显的增加层间距。另一方面纳米纤维素晶体表面有大量的羟基,与氧化石墨烯表面的羟基有很强的亲和力,能够形成氢键等强作用力,同时由于纳米纤维素晶体的尺寸不至于大到阻碍氧化石墨烯片层间的作用力,所以纳米纤维素晶体的引入能够提高膜材料的机械性能。Secondly, in order to control the pores while enhancing the mechanical properties of the membrane material, the present disclosure selects nano cellulose crystals, especially rod-shaped nano cellulose crystals (preferably, the diameter is 5-20 nm, the length is 100-300 nm) as the pores. Regulator and mechanical enhancer. On the one hand, the diameter of nano-cellulose crystals is much larger than the thickness and spacing of graphene oxide sheets, and the introduction of crystals can significantly increase the layer spacing. On the other hand, there are a large number of hydroxyl groups on the surface of nanocellulose crystals, which have a strong affinity with the hydroxyl groups on the surface of graphene oxide, and can form strong forces such as hydrogen bonds. At the same time, the size of the nanocellulose crystals is not too large to hinder graphite oxide. The force between the olefin sheets, so the introduction of nano-cellulose crystals can improve the mechanical properties of the membrane material.
基于以上发明构思,本公开提供一种复合纳米材料杂化膜的制备方法,其包括以下步骤:Based on the above inventive concept, the present disclosure provides a method for preparing a composite nanomaterial hybrid film, which includes the following steps:
(1)将纳米纤维素晶体分散在水中得到纳米纤维素晶体分散液;(1) Disperse nano-cellulose crystals in water to obtain a nano-cellulose crystal dispersion;
(2)将氧化石墨烯分散在水中得到氧化石墨烯分散液;(2) Disperse graphene oxide in water to obtain a graphene oxide dispersion;
(3)将纳米纤维素晶体分散液和氧化石墨烯分散液混合制成混合分散液;(3) Mixing the nano cellulose crystal dispersion liquid and the graphene oxide dispersion liquid to form a mixed dispersion liquid;
(4)使用亲水性处理液将基膜进行处理;(4) Treat the base membrane with hydrophilic treatment liquid;
(5)将所述混合分散液涂覆在上述处理后的基膜上形成功能层;(5) Coating the mixed dispersion liquid on the base film after the above treatment to form a functional layer;
(6)经后处理、烘干后得到复合纳米材料杂化膜。(6) A composite nano-material hybrid film is obtained after post-processing and drying.
需要说明的是,在本公开中,上述步骤(1)、(2)、(4)之间没有先后顺序,另外,步骤(3)和(4)之间也没有先后顺序。即,纳米纤维素晶体分散液的制备、氧化石墨烯分散液的制备和基膜的处理,这些步骤的先后顺序是任选的,没有限制。另一方面,混合分散液的制备和基膜的处理,这些步骤的先后顺序也是任选的,没有限制。It should be noted that, in the present disclosure, there is no sequence between steps (1), (2), and (4), and there is no sequence between steps (3) and (4). That is, the sequence of the preparation of the nanocellulose crystal dispersion liquid, the preparation of the graphene oxide dispersion liquid, and the treatment of the base film is optional and not limited. On the other hand, for the preparation of the mixed dispersion and the treatment of the base film, the sequence of these steps is also optional and not limited.
在步骤(1)中,将优选为粉末状的纳米纤维素晶体(CNC)分散在水中,优选分散在去离子水中,纳米纤维素晶体分散液中纳米纤维素晶体的质量浓度为0.0001~0.05%,优选0.001~0.01%。所述纳米纤维素晶体(CNC)可以商购获得。In step (1), disperse nanocellulose crystals (CNC), preferably in powder form, in water, preferably in deionized water. The mass concentration of nanocellulose crystals in the nanocellulose crystal dispersion is 0.0001 to 0.05%. , Preferably 0.001 to 0.01%. The nanocellulose crystals (CNC) are commercially available.
在步骤(2)中,将优选为粉末形式的氧化石墨烯(GO)分散在水中,优选分散在去离子水中,氧化石墨烯分散液中氧化石墨烯的质量浓度为0.0001~0.05%,优选0.001~0.01%。氧化石墨烯可以为单层或多层,优选单 层。所述氧化石墨烯(GO)可以商购获得。In step (2), graphene oxide (GO), preferably in powder form, is dispersed in water, preferably in deionized water, and the mass concentration of graphene oxide in the graphene oxide dispersion is 0.0001 to 0.05%, preferably 0.001 ~0.01%. Graphene oxide may be a single layer or multiple layers, preferably a single layer. The graphene oxide (GO) is commercially available.
优选地,上述步骤(1)和(2)的分散在超声处理下进行。优选地,超声功率在50~100W之间。Preferably, the dispersion of the above steps (1) and (2) is performed under ultrasonic treatment. Preferably, the ultrasonic power is between 50-100W.
在步骤(3)中,纳米纤维素晶体分散液和氧化石墨烯分散液的混合比例,即纳米纤维素晶体分散液:氧化石墨烯分散液为(1~30):(70~99),优选为(1~20):(80~99),更优选为(1~10):(90~99),进一步优选为(2~10):(90~98),更进一步优选为(5~10):(90~95),以纳米纤维素晶体和氧化石墨烯的质量计。In step (3), the mixing ratio of nano cellulose crystal dispersion liquid and graphene oxide dispersion liquid, that is, nano cellulose crystal dispersion liquid: graphene oxide dispersion liquid is (1-30): (70-99), preferably (1-20): (80-99), more preferably (1-10): (90-99), still more preferably (2-10): (90-98), still more preferably (5 to 10): (90~95), based on the mass of nano cellulose crystals and graphene oxide.
当纳米纤维素晶体的质量比例在1%以上时,随着加入量的增加,由于孔道增强和机械性能增强的协同作用,使得杂化膜的通量和截留性能共同提高,继续增加纳米纤维素晶体的质量比例至30%,通量持续增加。但是,如果进一步增加纳米纤维素晶体的质量比例以致于超过30%,则截留分子量大,所得功能层亲水性过高,影响膜在水溶液中的运行稳定性。另一方面,如果纳米纤维素晶体的质量比例低于1%,由于加入量过小,因此无法起到孔道增强和机械性能增强的协同作用。When the mass ratio of nanocellulose crystals is more than 1%, with the increase in the amount of addition, due to the synergistic effect of enhanced pores and enhanced mechanical properties, the flux and retention performance of the hybrid membrane will increase together, and continue to increase nanocellulose The mass ratio of the crystal reaches 30%, and the flux continues to increase. However, if the mass ratio of nanocellulose crystals is further increased to exceed 30%, the molecular weight cut-off will be large, and the resulting functional layer will be too hydrophilic, which will affect the stability of the membrane in aqueous solution. On the other hand, if the mass ratio of the nano-cellulose crystals is less than 1%, the added amount is too small, so the synergistic effect of channel enhancement and mechanical performance enhancement cannot be achieved.
在步骤(4)中,使用亲水性处理液将基膜进行处理。所述基膜为选自聚砜(PSF)、聚醚砜(PES)、聚丙烯腈(PAN)、尼龙(PA)、聚四氟乙烯(PVDF)、聚氯乙烯(PVC)、聚醚醚酮(PEEK)、多孔氧化铝片中的一种或多种的超滤膜或者微滤膜。优选聚砜或聚醚砜超滤膜。优选地,所述亲水性处理液包含聚乙烯醇(PVA)、聚乙烯吡咯烷酮(PVP)、聚乙二醇(PEG)中的一种或多种。优选地,亲水性处理液中所述聚乙烯醇、聚乙烯吡咯烷酮、聚乙二醇中的一种或多种的质量浓度为0.01~5%,优选0.1~1%。In step (4), the base membrane is treated with a hydrophilic treatment solution. The base membrane is selected from polysulfone (PSF), polyethersulfone (PES), polyacrylonitrile (PAN), nylon (PA), polytetrafluoroethylene (PVDF), polyvinyl chloride (PVC), polyether ether One or more ultrafiltration membranes or microfiltration membranes of ketone (PEEK) and porous alumina sheets. Preference is given to ultrafiltration membranes of polysulfone or polyethersulfone. Preferably, the hydrophilic treatment liquid contains one or more of polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), and polyethylene glycol (PEG). Preferably, the mass concentration of one or more of the polyvinyl alcohol, polyvinylpyrrolidone, and polyethylene glycol in the hydrophilic treatment liquid is 0.01 to 5%, preferably 0.1 to 1%.
所述亲水性处理液还可以包含少量醛类交联剂,例如乙二醛、戊二醛等。所述醛类交联剂能与处理液中大分子物质的羟基发生羟醛缩合反应,形成交联网状结构,可有效防止亲水处理的大分子物质在水流冲刷中损失。所述醛类交联剂的加入范围为质量浓度0.0001~0.5%,优选0.01~0.1%。The hydrophilic treatment liquid may also contain a small amount of aldehyde crosslinking agents, such as glyoxal, glutaraldehyde, and the like. The aldehyde cross-linking agent can undergo an aldol condensation reaction with the hydroxyl groups of the macromolecular substances in the treatment liquid to form a cross-linked network structure, which can effectively prevent the macromolecular substances of the hydrophilic treatment from being lost in the water flow. The adding range of the aldehyde crosslinking agent is 0.0001 to 0.5% by mass concentration, preferably 0.01 to 0.1%.
作为一个示例性的例子,基膜的处理可以包括:将选用的基膜浸入所述亲水性处理液中浸泡3~30min,并在60~80℃烘箱中烘5~30min,必要时重 复2~3次此步骤得到经亲水处理的基膜。As an illustrative example, the treatment of the base film may include: immersing the selected base film in the hydrophilic treatment solution for 3-30 minutes, and baking it in an oven at 60-80°C for 5-30 minutes, and repeating 2 if necessary. ~3 times of this step to obtain a hydrophilic treated base film.
在本公开中,对基膜进行亲水性处理的目的主要在于:基膜亲水性的提高有利于成膜液在基膜表面的铺展,能够有效提高成膜均匀性。In the present disclosure, the main purpose of the hydrophilic treatment of the base membrane is that the improvement of the hydrophilicity of the base membrane is beneficial to the spreading of the film forming solution on the surface of the base membrane, and can effectively improve the uniformity of the film formation.
在步骤(5)中,将所述混合分散液涂覆在上述处理后的基膜上形成功能层。涂覆的方式可以为刷涂、喷涂、浸涂、辊涂。在本公开中,优选的涂覆方式为喷涂。采用喷涂法可以区别于传统的过滤成膜的方法,并且本公开中基膜经过亲水处理,有利于混合分散液喷涂后在基膜表面上的铺展。In step (5), the mixed dispersion is coated on the base film after the above treatment to form a functional layer. The coating method can be brush coating, spray coating, dip coating, or roll coating. In the present disclosure, the preferred coating method is spraying. The spraying method can be different from the traditional filtration film forming method, and the base film in the present disclosure is subjected to hydrophilic treatment, which is beneficial to spreading the mixed dispersion liquid on the surface of the base film after spraying.
涂覆后得到的功能层的厚度为10~500nm,优选50~100nm,此时得到的膜渗透和分离综合性能最佳。当功能层低于10nm,容易产生较多缺陷,影响其选择性能,当膜片厚度大于500nm,虽然此时分离性能仍然较为理想,但是膜片厚度带来的传质阻力的增加使得通量大幅下降。The thickness of the functional layer obtained after coating is 10 to 500 nm, preferably 50 to 100 nm. At this time, the obtained membrane has the best comprehensive performance of permeation and separation. When the functional layer is less than 10nm, more defects are likely to occur, which affects its selection performance. When the thickness of the membrane is greater than 500nm, although the separation performance is still ideal at this time, the increase in mass transfer resistance caused by the thickness of the membrane makes the flux greatly decline.
在步骤(6)中,所述后处理包括使用离子交联剂处理液进行离子交联处理。优选地,所述离子交联剂为氯化钙、氯化镁、硫酸镁中的一种或多种,优选地,离子交联剂处理液中离子交联剂的质量浓度为1~10%,优选3~5%。In step (6), the post-treatment includes using an ion cross-linking agent treatment solution to perform ion cross-linking treatment. Preferably, the ionic crosslinking agent is one or more of calcium chloride, magnesium chloride, and magnesium sulfate. Preferably, the mass concentration of the ionic crosslinking agent in the ionic crosslinking agent treatment solution is 1-10%, preferably 3~5%.
离子交联处理的优点在于:氧化石墨烯上存在很多羟基,纳米纤维素晶体大分子上也有大量的羟基,由于金属离子能与羟基形成离子键,所以通过引入金属离子能有效地引入离子键,在纳米材料之间形成强作用力,提高其堆积密度,从而提高膜片的选择性及运行稳定性。The advantage of ionic crosslinking treatment is that there are many hydroxyl groups on graphene oxide, and there are also a large number of hydroxyl groups on nano-cellulose crystal macromolecules. Since metal ions can form ionic bonds with hydroxyl groups, ionic bonds can be effectively introduced by introducing metal ions. A strong force is formed between the nanomaterials to increase its packing density, thereby improving the selectivity and operational stability of the diaphragm.
作为一个示例性的例子,离子交联后处理可以包括:将溶解有离子交联剂的水溶液喷至步骤(5)得到的膜片表面,静置10min后放入100℃烘箱中热处理20~40min即可得到最终膜片产品。As an illustrative example, the post-treatment of ionic crosslinking may include: spraying an aqueous solution with ionic crosslinking agent dissolved on the surface of the membrane obtained in step (5), standing for 10 minutes, and placing it in a 100°C oven for heat treatment for 20-40 minutes You can get the final diaphragm product.
其他的后处理没有限制,例如可以将膜片用热水处理和/或浸泡于甘油中,然后烘干等。Other post-treatments are not limited. For example, the membrane can be treated with hot water and/or soaked in glycerin, and then dried.
本公开还提供根据所述的制备方法制得的杂化膜。所述杂化膜可以应用于水处理、染料、生物化工、食品、环保等领域的分离和浓缩技术。The present disclosure also provides a hybrid membrane prepared according to the preparation method. The hybrid membrane can be applied to separation and concentration technologies in the fields of water treatment, dyes, biochemical, food, and environmental protection.
下面结合实施例对本公开的技术方案作进一步的详细说明,但不作为对 本公开的限制。The technical solutions of the present disclosure will be further described in detail below in conjunction with embodiments, but they are not intended to limit the present disclosure.
在实施例中,使用的各个原料均可以商购获得。In the examples, all raw materials used are commercially available.
实施例一Example one
氧化石墨烯(GO)分散液的制备:将0.025g单层氧化石墨烯(厚度约为1nm,尺寸2~10μm)在100W功率的超声下,分散在50g去离子水中,超声过程持续10min,分散液中氧化石墨烯的浓度为0.05质量%。Preparation of graphene oxide (GO) dispersion: Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10μm) in 50g of deionized water under 100W power ultrasound. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid is 0.05% by mass.
纳米纤维素晶体(CNC)分散液的制备:将0.025g纳米纤维素晶体粉末(直径10nm,长度200nm)分散在50g水中,分散液中纳米纤维素晶体的浓度为0.05质量%。Preparation of nano cellulose crystal (CNC) dispersion: 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) was dispersed in 50 g of water, and the concentration of nano cellulose crystals in the dispersion was 0.05% by mass.
将上述GO分散液和CNC分散液按质量比98:2的比例混合后得到混合分散液。The GO dispersion and the CNC dispersion are mixed in a mass ratio of 98:2 to obtain a mixed dispersion.
选用聚醚砜(PES)滤菌膜作为基膜,膜孔径为0.45μm,膜片直径为9mm。所述基膜用0.1质量%聚乙烯吡咯烷酮(PVP)水溶液浸泡1min后烘干以提高膜片亲水性。采用喷涂将上述混合分散液涂覆在亲水处理的基膜上,得到的功能层的厚度控制在100nm。Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45μm, and the membrane diameter was 9mm. The base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane. The above-mentioned mixed dispersion is coated on the hydrophilic treated base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
喷涂结束后吹干,再喷涂一层1质量%硫酸镁水溶液进行离子交联处理10min后,放入100℃烘箱处理半小时即可得到膜片样品,标记为GO-98/CNC-2。After spraying, it is blown dry, and then a layer of 1% by mass magnesium sulfate aqueous solution is sprayed for ion cross-linking treatment for 10 minutes, and then placed in an oven at 100°C for half an hour to obtain a film sample, marked as GO-98/CNC-2.
实施例二Example two
氧化石墨烯(GO)分散液的制备:将0.025g单层氧化石墨烯(厚度约为1nm,尺寸2~10μm)在100W功率的超声下,分散在50g去离子水中,超声过程持续10min,分散液中氧化石墨烯的浓度为0.05质量%。Preparation of graphene oxide (GO) dispersion: Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10μm) in 50g of deionized water under 100W power ultrasound. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid is 0.05% by mass.
纳米纤维素晶体(CNC)分散液的制备:将0.025g纳米纤维素晶体粉末(直径10nm,长度200nm)分散在50g水中,分散液中纳米纤维素晶体的浓度为0.05质量%。Preparation of nano cellulose crystal (CNC) dispersion: 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) was dispersed in 50 g of water, and the concentration of nano cellulose crystals in the dispersion was 0.05% by mass.
将上述GO分散液和CNC分散液按质量比95:5的比例混合后得到混合 分散液。The GO dispersion and the CNC dispersion were mixed in a mass ratio of 95:5 to obtain a mixed dispersion.
选用聚醚砜(PES)滤菌膜作为基膜,膜孔径为0.45μm,膜片直径为9mm。所述基膜用0.1质量%聚乙烯吡咯烷酮(PVP)水溶液浸泡1min后烘干以提高膜片亲水性。采用喷涂将上述混合分散液涂覆在亲水处理的基膜上,得到的功能层的厚度控制在100nm。Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45μm, and the membrane diameter was 9mm. The base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane. The above-mentioned mixed dispersion is coated on the hydrophilic treated base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
喷涂结束后吹干,再喷涂一层1质量%硫酸镁水溶液进行离子交联处理10min后,放入100℃烘箱处理半小时即可得到膜片样品,标记为GO-95/CNC-5。After spraying, blow dry, spray a layer of 1% by mass magnesium sulfate aqueous solution for ion cross-linking treatment for 10 minutes, and put it in an oven at 100°C for half an hour to obtain a film sample, labelled GO-95/CNC-5.
实施例三Example three
氧化石墨烯(GO)分散液的制备:将0.025g单层氧化石墨烯(厚度约为1nm,尺寸2~10μm)在100W功率的超声下,分散在50g去离子水中,超声过程持续10min,分散液中氧化石墨烯的浓度为0.05质量%。Preparation of graphene oxide (GO) dispersion: Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10μm) in 50g of deionized water under 100W power ultrasound. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid is 0.05% by mass.
纳米纤维素晶体(CNC)分散液的制备:将0.025g纳米纤维素晶体粉末(直径10nm,长度200nm)分散在50g水中,分散液中纳米纤维素晶体的浓度为0.05质量%。Preparation of nano cellulose crystal (CNC) dispersion: 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) was dispersed in 50 g of water, and the concentration of nano cellulose crystals in the dispersion was 0.05% by mass.
将上述GO分散液和CNC分散液按质量比90:10的比例混合后得到混合分散液。The above-mentioned GO dispersion and CNC dispersion are mixed at a mass ratio of 90:10 to obtain a mixed dispersion.
选用聚醚砜(PES)滤菌膜作为基膜,膜孔径为0.45μm,膜片直径为9mm。所述基膜用0.1质量%聚乙烯吡咯烷酮(PVP)水溶液浸泡1min后烘干以提高膜片亲水性。采用喷涂将上述混合分散液涂覆在亲水处理的基膜上,得到的功能层的厚度控制在100nm。Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45μm, and the membrane diameter was 9mm. The base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane. The above-mentioned mixed dispersion is coated on the hydrophilic treated base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
喷涂结束后吹干,再喷涂一层1质量%硫酸镁水溶液进行离子交联处理10min后,放入100℃烘箱处理半小时即可得到膜片样品,标记为GO-90/CNC-10。After spraying, blow dry, and spray a layer of 1% by mass magnesium sulfate aqueous solution for ion cross-linking treatment for 10 minutes, and put it in an oven at 100°C for half an hour to obtain a film sample, labeled GO-90/CNC-10.
比较例一Comparative example one
氧化石墨烯(GO)分散液的制备:将0.025g单层氧化石墨烯(厚度约为1nm,尺寸2~10μm)在100W功率的超声下,分散在100g去离子水中,超声过程持续10min,分散液中氧化石墨烯的浓度为0.025质量%。Preparation of graphene oxide (GO) dispersion: Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10μm) in 100g of deionized water under ultrasound of 100W power. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid was 0.025% by mass.
选用聚醚砜(PES)滤菌膜作为基膜,膜孔径为0.45μm,膜片直径为9mm。所述基膜用0.1质量%聚乙烯吡咯烷酮(PVP)水溶液浸泡1min后烘干以提高膜片亲水性。采用喷涂将上述GO分散液涂覆在亲水处理的基膜上,得到的功能层的厚度控制在100nm。Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45μm, and the membrane diameter was 9mm. The base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane. The GO dispersion is sprayed on the hydrophilic treated base film, and the thickness of the obtained functional layer is controlled at 100 nm.
喷涂结束后吹干,再喷涂一层1质量%硫酸镁水溶液进行离子交联处理10min后,放入100℃烘箱处理半小时即可得到膜片样品,标记为GO。After spraying, it was blown dry, and a layer of 1% by mass magnesium sulfate aqueous solution was sprayed for ion cross-linking treatment for 10 minutes, and then placed in an oven at 100°C for half an hour to obtain a film sample, labeled as GO.
比较例二Comparative example two
纳米纤维素晶体(CNC)分散液的制备:将0.025g纳米纤维素晶体粉末(直径10nm,长度200nm)分散在100g水中,分散液中纳米纤维素晶体的浓度为0.025质量%。Preparation of nano cellulose crystal (CNC) dispersion: 0.025 g of nano cellulose crystal powder (10 nm in diameter and 200 nm in length) is dispersed in 100 g of water, and the concentration of nano cellulose crystals in the dispersion is 0.025% by mass.
选用聚醚砜(PES)滤菌膜作为基膜,膜孔径为0.45μm,膜片直径为9mm。所述基膜用0.1质量%聚乙烯吡咯烷酮(PVP)水溶液浸泡1min后烘干以提高膜片亲水性。采用喷涂将上述CNC分散液涂覆在亲水处理的基膜上,得到的功能层的厚度控制在100nm。Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45μm, and the membrane diameter was 9mm. The base membrane is soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the membrane. The above-mentioned CNC dispersion is coated on the hydrophilic treatment base film by spraying, and the thickness of the obtained functional layer is controlled at 100 nm.
喷涂结束后吹干,再喷涂一层1质量%硫酸镁水溶液进行离子交联处理10min后,放入100℃烘箱处理半小时即可得到膜片样品,标记为CNC。After spraying, it is blown dry, and a layer of 1% by mass magnesium sulfate aqueous solution is sprayed for ion cross-linking treatment for 10 minutes, and then placed in an oven at 100° C. for half an hour to obtain a film sample, which is marked as CNC.
比较例三Comparative example three
氧化石墨烯(GO)分散液的制备:将0.025g单层氧化石墨烯(厚度约为1nm,尺寸2~10μm)在100W功率的超声下,分散在100g去离子水中,超声过程持续10min,分散液中氧化石墨烯的浓度为0.025质量%。Preparation of graphene oxide (GO) dispersion: Disperse 0.025g of single-layer graphene oxide (with a thickness of about 1nm and a size of 2-10μm) in 100g of deionized water under ultrasound of 100W power. The ultrasound process lasts for 10min. The concentration of graphene oxide in the liquid was 0.025% by mass.
选用聚醚砜(PES)滤菌膜作为基膜,膜孔径为0.45μm,膜片直径为9mm。所述基膜用0.1质量%聚乙烯吡咯烷酮(PVP)水溶液浸泡1min后烘 干以提高膜片亲水性。采用喷涂将上述GO分散液涂覆在亲水处理的基膜上,得到的功能层的厚度控制在100nm。Polyethersulfone (PES) filter membrane was selected as the base membrane, the membrane pore size was 0.45μm, and the membrane diameter was 9mm. The base film was soaked in a 0.1% by mass polyvinylpyrrolidone (PVP) aqueous solution for 1 minute and then dried to improve the hydrophilicity of the film. The GO dispersion is sprayed on the hydrophilic treated base film, and the thickness of the obtained functional layer is controlled at 100 nm.
喷涂结束后吹干,直接放入100℃烘箱处理半小时,不经过离子交联,得到膜片样品,标记为nc-GO。After spraying, it was blown dry, and it was directly placed in an oven at 100°C for half an hour without ion cross-linking to obtain a membrane sample, labeled nc-GO.
图1是实施例一的基膜在亲水处理前和进行上述亲水处理后的接触角的图。FIG. 1 is a diagram of the contact angle of the base membrane of Example 1 before and after the hydrophilic treatment.
需要说明的是,纯水在基膜表面的接触角以及分散液在基膜表面的接触角均采用接触角测量仪(DSA 30,Kruss Gmblt)测试。It should be noted that the contact angle of pure water on the surface of the base film and the contact angle of the dispersion on the surface of the base film are tested with a contact angle measuring instrument (DSA 30, Kruss GmbH).
图1中的A~D分别为实施例一中的氧化石墨烯分散液,以及向该氧化石墨烯分散液中加入以氧化石墨烯分散液的质量计为2质量%、5质量%以及10质量%的实施例一中的纳米纤维素晶体分散液后得到的混合分散液在实施例一的基膜膜片表面的接触角的图。从图中可以看出,随着混合分散液中纳米纤维素晶体含量的提升,混合分散液在相同基膜上的接触角越来越小,说明纳米纤维素晶体的加入有利于分散液在基膜上的铺展,因此得到的膜也会更加均匀。A to D in FIG. 1 are the graphene oxide dispersion in Example 1, and the graphene oxide dispersion is added to the graphene oxide dispersion at 2% by mass, 5% by mass, and 10% by mass based on the mass of the graphene oxide dispersion. A diagram of the contact angle of the mixed dispersion liquid obtained after the nanocellulose crystal dispersion liquid in Example 1 is added to the surface of the base film membrane of Example 1. It can be seen from the figure that as the content of nanocellulose crystals in the mixed dispersion increases, the contact angle of the mixed dispersion on the same base film becomes smaller and smaller, indicating that the addition of nanocellulose crystals is beneficial to the dispersion in the base film. Spread on the film, so the resulting film will be more uniform.
图1中的E、F分别为实施例一中的氧化石墨烯分散液在亲水性处理前后在实施例一基膜表面的接触角的图。从图中可以看出,与亲水处理前(E)的接触角相比,亲水处理后(F)的接触角下降了三倍(其中处理前接触角为47.6°,处理后接触角为17.5°)。这表明通过亲水性处理,使得分散液在基膜膜片表面的铺展性得到有效提升,从而提高成膜均匀性。E and F in FIG. 1 are diagrams of the contact angles of the graphene oxide dispersion liquid in the first embodiment on the surface of the base film in the first embodiment before and after the hydrophilic treatment. It can be seen from the figure that, compared with the contact angle before the hydrophilic treatment (E), the contact angle after the hydrophilic treatment (F) is reduced by three times (the contact angle before treatment is 47.6°, and the contact angle after treatment is 17.5°). This shows that through the hydrophilic treatment, the spreadability of the dispersion on the surface of the base film is effectively improved, thereby improving the uniformity of film formation.
图2是实施例一至实施例三中的膜片样品GO-98/CNC-2、GO-95/CNC-5和GO-90/CNC-10以及比较例一和比较例二的膜片样品GO、CNC的表面电镜照片。Figure 2 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC surface electron microscope photos.
其中,图2A和2E分别为比较例一的样品(GO)和比较例二的样品(CNC)的表面电镜照片,图2B~2D分别为实施例一至实施例三的样品GO-98/CNC-2、 GO-95/CNC-5和GO-90/CNC-10的表面电镜照片。2A and 2E are the surface electron micrographs of the sample (GO) of Comparative Example 1 and the sample (CNC) of Comparative Example 2, respectively, and Figures 2B ~ 2D are the samples GO-98/CNC- of Examples 1 to 3, respectively. 2. Surface electron microscope photos of GO-95/CNC-5 and GO-90/CNC-10.
所有电镜照片均采用场发射扫描电镜(SEM,Hitachi S-4300)测试所得,样品在拍摄前需进行喷金处理。由图2B~2D可以看出,经过本公开的方法制备的膜片表面较为均匀,未出现石墨烯或纤维素大量聚集的现象,证明该两种纳米材料能够实现均匀的分散,并最终共同形成堆积的功能层结构。All electron microscopy photos are obtained by field emission scanning electron microscopy (SEM, Hitachi S-4300). The samples need to be sprayed with gold before shooting. It can be seen from Figures 2B to 2D that the surface of the membrane prepared by the method of the present disclosure is relatively uniform, and there is no large-scale aggregation of graphene or cellulose, which proves that the two nanomaterials can achieve uniform dispersion and finally form together Stacked functional layer structure.
图3是实施例一至实施例三中的膜片样品GO-98/CNC-2、GO-95/CNC-5和GO-90/CNC-10以及比较例一和比较例二的膜片样品GO、CNC的断面图。Figure 3 shows the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3 and the membrane samples GO of Comparative Example 1 and Comparative Example 2. , CNC section view.
其中,图3B~3D分别为实施例一至实施例三中的膜片样品GO-98/CNC-2、GO-95/CNC-5和GO-90/CNC-10的断面图,图3A和3E分别为比较例一和比较例二的膜片样品GO、CNC的断面图,图3F为这5个膜片样品的XRD表征图。Among them, Figures 3B to 3D are cross-sectional views of the membrane samples GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 in Examples 1 to 3, respectively, Figures 3A and 3E The cross-sectional views of GO and CNC of the diaphragm samples of Comparative Example 1 and Comparative Example 2, respectively, and Fig. 3F is the XRD characterization diagram of these 5 diaphragm samples.
所述断面图采用场发射扫描电镜(SEM,Hitachi S-4300)测试所得。XRD表征图采用X射线衍射仪(Thermo Scientific ESCALab 250Xi)测试所得。The cross-sectional image is obtained by field emission scanning electron microscope (SEM, Hitachi S-4300) test. The XRD characterization map is obtained by X-ray diffractometer (Thermo Scientific ESCALab 250Xi) test.
在图3F中从上往下,CNC的比例越来越高,可以发现衍射角越来越小,根据布拉格方程可知,层间距在逐渐增大,证明成功通过CNC对GO功能层实现了孔道调控。In Figure 3F, from top to bottom, the proportion of CNC is getting higher and higher, and it can be seen that the diffraction angle is getting smaller and smaller. According to the Bragg equation, the layer spacing is gradually increasing, which proves that the channel control of the GO functional layer has been successfully achieved by CNC. .
图4是展示膜片材料与基膜的粘接性能的图。其测试方法为将膜片剪成2*5cm的样条,将膜片正面(即有功能层的一面)与胶带充分粘接,轻轻拉开一端将膜片与胶带分离,分别固定在拉伸试验机(型号SurPassTM 3)的两端,采用5mm/min的速度拉伸,记录下拉力的变化情况。从图中可以看出纯GO膜采用胶带粘接拉伸后几乎全部脱落,界面粘接力在0.6-0.8N之间,随着纳米纤维素晶体(CNC)含量的不断提高,胶带粘接拉伸后脱落部分越来越少,膜片表面越完整,说明粘接力增强。Fig. 4 is a graph showing the adhesion performance between the film material and the base film. The test method is to cut the membrane into 2*5cm splines, fully bond the front side of the membrane (that is, the side with the functional layer) and the tape, gently pull one end to separate the membrane from the tape, and fix them on the Both ends of the tensile testing machine (model SurPassTM 3) are stretched at a speed of 5mm/min, and the changes in the pull-down force are recorded. It can be seen from the figure that the pure GO film is almost completely peeled off after being bonded and stretched with tape, and the interfacial adhesion is between 0.6-0.8N. With the continuous increase of the content of nano cellulose crystals (CNC), the tape is bonded and stretched. After stretching, the part falling off becomes less and less, and the more complete the surface of the diaphragm, indicating that the adhesion is enhanced.
图5和图6分别为膜片材料样条的拉伸试验结果及拉断后的断裂面SEM 形貌图。具体测试方法为:分别将实施例一至三中的混合分散液以及比较例一中的分散液直接涂在玻璃板上烘干,再放入1质量%硫酸镁溶液中进行离子交联处理10min,再在100℃烘箱中处理30min,得到膜片。将膜片剪成1cm*5cm的样条,固定在拉伸试验机(型号SurPassTM 3)上,有效样条大小为1cm*3cm,采用1mm/min的速度拉伸,记录力和位移的数据直到拉断。Figures 5 and 6 are the tensile test results of the diaphragm material and the SEM morphology of the fracture surface after breaking. The specific test method is as follows: respectively apply the mixed dispersion in Examples 1 to 3 and the dispersion in Comparative Example 1 directly on a glass plate to dry, and then put it in a 1% by mass magnesium sulfate solution for ion cross-linking treatment for 10 minutes, Treat it in an oven at 100°C for 30 minutes to obtain a film. Cut the membrane into 1cm*5cm splines, and fix them on a tensile testing machine (model SurPassTM 3). The effective spline size is 1cm*3cm, stretch at a speed of 1mm/min, and record the force and displacement data until Pull off.
所述断裂面SEM形貌图通过将拉断后的样条采用场发射扫描电镜(SEM,Hitachi S-4300)观察断裂处表面形貌获得。The SEM morphology map of the fracture surface is obtained by observing the surface morphology of the fracture site by using a field emission scanning electron microscope (SEM, Hitachi S-4300) on the broken spline.
其中,图6A~6D分别为采用GO、GO-98/CNC-2、GO-95/CNC-5、GO-90/CNC-10分散液制备的膜片材料拉断后的断裂面SEM形貌图。结合图5和图6可以看出,随着纳米纤维素晶体(CNC)含量的升高,膜片材料的拉伸强度逐渐增加,断裂伸长率逐渐减小,断裂处的电镜图显示拉断后的滑移距离逐渐减小。Among them, Figures 6A to 6D are respectively the SEM morphology of the fracture surface of the diaphragm material prepared with GO, GO-98/CNC-2, GO-95/CNC-5, GO-90/CNC-10 dispersions. . Combining Figure 5 and Figure 6, it can be seen that as the content of nano cellulose crystals (CNC) increases, the tensile strength of the diaphragm material gradually increases, and the elongation at break gradually decreases. The electron microscope image of the fracture shows that after the fracture The slip distance gradually decreases.
图4~6说明了CNC的加入不仅增加了膜片材料与基膜的粘接性能,同时也增加了材料本身的力学性能,这些性能的改善有利于膜片在强错流和长时间运行下的稳定性。Figures 4 to 6 illustrate that the addition of CNC not only increases the bonding performance between the diaphragm material and the base film, but also increases the mechanical properties of the material itself. The improvement of these properties is beneficial to the diaphragm under strong cross-flow and long-term operation. The stability.
图7为比较例一及比较例三的膜片对于甲基橙水溶液的分离性能图。测试压力为2MPa,原水浓度为50ppm,室温下错流测试。从图7中可以看出膜片通量在离子交联前后稍有下降(交联前约2.2×10 -6m 3m -2s -1,交联后约为2.0×10 -6m 3m -2s -1)。但截留率从72.6%提升至95.3%,说明离子交联的引入使得成膜的完整性及稳定性得到了大幅增强。 Fig. 7 is a graph showing the separation performance of the membranes of Comparative Example 1 and Comparative Example 3 for methyl orange aqueous solution. The test pressure is 2MPa, the raw water concentration is 50ppm, and the cross-flow test is performed at room temperature. It can be seen from Figure 7 that the membrane flux decreased slightly before and after the ion crosslinking (about 2.2×10 -6 m 3 m -2 s -1 before crosslinking, and about 2.0×10 -6 m 3 after crosslinking. m -2 s -1 ). However, the rejection rate increased from 72.6% to 95.3%, indicating that the introduction of ion crosslinking has greatly enhanced the integrity and stability of the film.
图8分别为比较例一的GO膜片、比较例二的CNC膜片、实施例一至三的GO-98/CNC-2、GO-95/CNC-5和GO-90/CNC-10膜片的通量数据。测试条件为采用纯水(电导率小于10S/m)作为原水,运行压力采用50psi。由该图可以看出,随着CNC含量的提升,膜片纯水通量持续增加,说明纳米纤维素晶体的加入实现的膜片的孔道增强作用。Figure 8 shows the GO diaphragm of Comparative Example 1, the CNC diaphragm of Comparative Example 2, and the GO-98/CNC-2, GO-95/CNC-5 and GO-90/CNC-10 diaphragms of Examples 1 to 3. The flux data. The test condition is that pure water (conductivity less than 10S/m) is used as raw water, and the operating pressure is 50psi. It can be seen from this figure that with the increase of CNC content, the pure water flux of the membrane continues to increase, indicating that the addition of nanocellulose crystals achieves the enhancement of the pores of the membrane.
图9分别为实施例一至实施例三以及比较例一和比较例二的膜片对于染料甲基橙的分离性能图。测试压力为2MPa,原水为50ppm的甲基橙水溶液,测试在错流条件下进行。由图9可以看出,在纳米纤维素晶体含量低于5质量%时,实现了通量和截留率同时上升的现象,这可能是由于孔道及机械性能的协同作用导致,继续增加纳米纤维素晶体含量,通量继续上升,但截留性能持续下降,纯CNC膜对于甲基橙的截留率只有23%。所以根据实际使用需要,优选将纳米纤维素晶体的含量控制在2~10%之间。9 is a graph showing the separation performance of the membranes of Example 1 to Example 3 and Comparative Example 1 and Comparative Example 2 for the dye methyl orange, respectively. The test pressure is 2MPa, the raw water is 50ppm methyl orange aqueous solution, and the test is carried out under cross-flow conditions. It can be seen from Figure 9 that when the content of nanocellulose crystals is less than 5% by mass, the flux and rejection rate increase at the same time. This may be due to the synergy of pores and mechanical properties. The crystal content and flux continue to rise, but the retention performance continues to decline. The retention rate of the pure CNC membrane for methyl orange is only 23%. Therefore, it is preferable to control the content of nano-cellulose crystals between 2-10% according to actual needs.
图10为比较例一的膜片运行的性能图,图11是实施例二的GO-95/CNC-5膜片长时间运行的性能图。图10和图11按照以下方法获得:将比较例一的GO膜片和实施例二的GO-95/CNC-5膜片同时在2MPa错流下,使用50质量ppm浓度的罗丹明水溶液为原水,室温下连续运行48小时,实验对比结果表明,空白样(即比较例一的GO膜片)在运行15小时之后脱除率发生较大幅度下降(减小到80%左右),而实施例二的GO-95/CNC-5膜片运行48小时后依然保持较好的稳定性(脱除率维持在90%以上)。由此说明本公开能有效提高膜片在强错流、长运行时间下的稳定性。Fig. 10 is a performance diagram of the diaphragm operation of Comparative Example 1, and Fig. 11 is a performance diagram of the GO-95/CNC-5 diaphragm of Example 2 in long-term operation. Figures 10 and 11 were obtained according to the following method: the GO membrane of Comparative Example 1 and the GO-95/CNC-5 membrane of Example 2 were simultaneously under a cross-flow of 2MPa, and a rhodamine aqueous solution with a concentration of 50 mass ppm was used as raw water. Run continuously at room temperature for 48 hours. The experimental comparison results show that the removal rate of the blank sample (that is, the GO membrane of Comparative Example 1) drops significantly (to about 80%) after running for 15 hours. However, Example 2 The GO-95/CNC-5 membrane still maintains good stability after 48 hours of operation (the removal rate is maintained above 90%). This shows that the present disclosure can effectively improve the stability of the diaphragm under strong cross-flow and long running time.
下表一示出了实施例二的GO-95/CNC-5膜片对于小分子物质的选择分离性。Table 1 below shows the selective separation of the GO-95/CNC-5 membrane of Example 2 for small molecular substances.
表一Table I
Figure PCTCN2019107683-appb-000001
Figure PCTCN2019107683-appb-000001
所述通量和截留率通过以下方式获得:测试条件为2MPa错流及室温下,原水采用相应小分子单体的水溶液,质量浓度为20ppm,原水及产水的浓度 采用紫外可见分光光度计(SHIMADZU-UV2550)测试。The flux and rejection rate are obtained by the following methods: the test condition is 2MPa cross-flow and room temperature, the raw water adopts the corresponding small molecule monomer aqueous solution, the mass concentration is 20ppm, and the concentration of raw water and product water adopts ultraviolet-visible spectrophotometer ( SHIMADZU-UV2550) test.
由表一可以看出,通过本公开得到的膜片对分子量在200~400之间的小分子物质都有较好的选择性(>70%),相较于现有技术(截留分子量大部分在500~1000),本公开膜片的选择性更优,能更好适应不同应用需求。It can be seen from Table 1 that the membrane obtained by the present disclosure has a better selectivity (>70%) for small molecular substances with a molecular weight between 200 and 400, compared with the prior art (most of the molecular weight cut-off In the range of 500-1000), the diaphragm of the present disclosure has better selectivity and can better adapt to different application requirements.

Claims (10)

  1. 一种复合纳米材料杂化膜的制备方法,其特征在于包括以下步骤:A preparation method of composite nano-material hybrid membrane, which is characterized in that it comprises the following steps:
    (1)将纳米纤维素晶体分散在水中得到纳米纤维素晶体分散液;(1) Disperse nano-cellulose crystals in water to obtain a nano-cellulose crystal dispersion;
    (2)将氧化石墨烯分散在水中得到氧化石墨烯分散液;(2) Disperse graphene oxide in water to obtain a graphene oxide dispersion;
    (3)将纳米纤维素晶体分散液和氧化石墨烯分散液混合制成混合分散液;(3) Mixing the nano cellulose crystal dispersion liquid and the graphene oxide dispersion liquid to form a mixed dispersion liquid;
    (4)使用亲水性处理液将基膜进行处理;(4) Treat the base membrane with hydrophilic treatment liquid;
    (5)将所述混合分散液涂覆在上述处理后的基膜上形成功能层;(5) Coating the mixed dispersion liquid on the base film after the above treatment to form a functional layer;
    (6)经后处理、烘干后得到复合纳米材料杂化膜。(6) A composite nano-material hybrid film is obtained after post-processing and drying.
  2. 根据权利要求1所述的制备方法,其特征在于,纳米纤维素晶体分散液中纳米纤维素晶体的质量浓度为0.0001~0.05%,优选0.001~0.01%;氧化石墨烯分散液中氧化石墨烯的质量浓度为0.0001~0.05%,优选0.001~0.01%;优选地,上述步骤(1)和(2)的分散在超声处理下进行。The preparation method according to claim 1, characterized in that the mass concentration of nano-cellulose crystals in the nano-cellulose crystal dispersion is 0.0001-0.05%, preferably 0.001-0.01%; the graphene oxide in the graphene oxide dispersion is The mass concentration is 0.0001-0.05%, preferably 0.001-0.01%; preferably, the dispersion of the above steps (1) and (2) is performed under ultrasonic treatment.
  3. 根据权利要求1或2所述的制备方法,其特征在于,步骤(3)中纳米纤维素晶体分散液和氧化石墨烯分散液的混合比例,即纳米纤维素晶体分散液:氧化石墨烯分散液为(1~30):(70~99),优选为(1~20):(80~99),更优选为(1~10):(90~99),进一步优选为(2~10):(90~98),更进一步优选为(5~10):(90~95),以纳米纤维素晶体和氧化石墨烯的质量计。The preparation method according to claim 1 or 2, characterized in that the mixing ratio of the nano cellulose crystal dispersion liquid and the graphene oxide dispersion liquid in step (3), that is, the nano cellulose crystal dispersion liquid: the graphene oxide dispersion liquid It is (1-30): (70-99), preferably (1-20): (80-99), more preferably (1-10): (90-99), and still more preferably (2-10) : (90-98), more preferably (5-10): (90-95), based on the mass of nanocellulose crystals and graphene oxide.
  4. 根据权利要求1~3中任一项所述的制备方法,其特征在于,步骤(4)中所述基膜为选自聚砜、聚醚砜、聚丙烯腈、尼龙、聚四氟乙烯、聚氯乙烯、聚醚醚酮、多孔氧化铝片中的一种或多种的超滤膜或者微滤膜,优选聚砜或聚醚砜超滤膜;所述亲水性处理液包含聚乙烯醇、聚乙烯吡咯烷酮、聚乙二醇中的一种或多种。The preparation method according to any one of claims 1 to 3, wherein the base membrane in step (4) is selected from polysulfone, polyethersulfone, polyacrylonitrile, nylon, polytetrafluoroethylene, Ultrafiltration membranes or microfiltration membranes of one or more of polyvinyl chloride, polyetheretherketone, and porous alumina sheets, preferably polysulfone or polyethersulfone ultrafiltration membranes; the hydrophilic treatment liquid comprises polyethylene One or more of alcohol, polyvinylpyrrolidone, and polyethylene glycol.
  5. 根据权利要求4所述的制备方法,其特征在于,亲水性处理液中所述聚乙烯醇、聚乙烯吡咯烷酮、聚乙二醇中的一种或多种的质量浓度为0.01~5%,优选0.1~1%。The preparation method according to claim 4, wherein the mass concentration of one or more of polyvinyl alcohol, polyvinylpyrrolidone, and polyethylene glycol in the hydrophilic treatment liquid is 0.01 to 5%, Preferably it is 0.1 to 1%.
  6. 根据权利要求1~5中任一项所述的制备方法,其特征在于,步骤(5)中功能层的厚度为10~500nm,优选50~100nm。The preparation method according to any one of claims 1 to 5, wherein the thickness of the functional layer in step (5) is 10 to 500 nm, preferably 50 to 100 nm.
  7. 根据权利要求1~6中任一项所述的制备方法,其特征在于,步骤(5)中涂覆方式为喷涂。The preparation method according to any one of claims 1 to 6, wherein the coating method in step (5) is spraying.
  8. 根据权利要求1~7中任一项所述的制备方法,其特征在于,步骤(6)中的后处理包括使用离子交联剂处理液进行离子交联处理。The preparation method according to any one of claims 1 to 7, characterized in that the post-treatment in step (6) comprises using an ion-crosslinking agent treatment solution for ion cross-linking treatment.
  9. 根据权利要求8所述的制备方法,其特征在于,所述离子交联剂为氯化钙、氯化镁、硫酸镁中的一种或多种,优选地,离子交联剂处理液中离子交联剂的质量浓度为1~10%,优选3~5%。The preparation method according to claim 8, wherein the ionic crosslinking agent is one or more of calcium chloride, magnesium chloride, and magnesium sulfate. Preferably, the ionic crosslinking agent in the treatment solution is ionically crosslinked The mass concentration of the agent is 1 to 10%, preferably 3 to 5%.
  10. 一种通过根据权利要求1~9中任一项的制备方法制备得到的复合纳米材料杂化膜。A composite nano-material hybrid membrane prepared by the preparation method according to any one of claims 1-9.
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