WO2020248385A1 - Dust suppression vehicle boom system, and control method and control system therefor - Google Patents
Dust suppression vehicle boom system, and control method and control system therefor Download PDFInfo
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- WO2020248385A1 WO2020248385A1 PCT/CN2019/103352 CN2019103352W WO2020248385A1 WO 2020248385 A1 WO2020248385 A1 WO 2020248385A1 CN 2019103352 W CN2019103352 W CN 2019103352W WO 2020248385 A1 WO2020248385 A1 WO 2020248385A1
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- arm
- joint
- angular position
- fog cannon
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H3/00—Applying liquids to roads or like surfaces, e.g. for dust control; Stationary flushing devices
- E01H3/02—Mobile apparatus, e.g. watering-vehicles
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D3/00—Control of position or direction
- G05D3/12—Control of position or direction using feedback
Definitions
- the present invention relates to the technical field of dust suppression vehicles, in particular to a boom system for dust suppression vehicles, and in addition, it also relates to a control method and control system of the boom system for dust suppression vehicles.
- the fog cannons of the existing dust suppression vehicles are all fixedly connected to the rear of the vehicle chassis through the fog cannon support.
- the fog cannon is driven by the rotary platform to rotate left and right around the rotary platform, through the pitch cylinder To drive the fog cannon to rotate up and down around its hinge point with the fog cannon support.
- the working range of the fog cannon is limited to the horizontal distance that the fog cannon can reach. Therefore, the operation range of the fog cannon of the existing dust suppression vehicle is limited by the performance of the fog cannon, the improvement space is limited, and the dust suppression effect is not ideal.
- the invention provides a boom system for a dust suppression vehicle and a control method and control system thereof, so as to solve the technical problem that the existing dust suppression vehicle has a limited operating range of fog cannons.
- a dust suppression vehicle boom system which includes a first arm, a second arm, a third arm, a first cylinder, a second cylinder, a third cylinder, and a fog cannon support.
- One end of the first arm is hinged with the swing platform, and the other end is hinged with the second arm.
- One end of the first cylinder is hinged with the swing platform, and the other end is hinged with the first arm.
- One end of the second cylinder is hinged with the first arm.
- One arm is hinged, the other end is hinged to the second arm and the first arm, one end of the third arm is hinged to the second arm, and the other end is fixedly connected to the fog cannon support.
- the fog cannon support is hinged to the fog cannon.
- the fog cannon support is always level when adjusting the height of the fog cannon.
- the first oil cylinder, the second oil cylinder and the third oil cylinder are all connected with the electro-hydraulic proportional control system of the dust suppression vehicle.
- pitch cylinder connected to the electro-hydraulic proportional control system of the dust suppression vehicle, one end of the pitch cylinder is hinged with the fog cannon support, and the other end is hinged with the fog cannon.
- the present invention also provides a control method of the boom system for a dust suppression vehicle, which adopts the boom system for a dust suppression vehicle as described above, and includes the following steps:
- Step S1 Input the height command of the fog cannon
- Step S2 Detect the current angular position information of the second joint, the third joint, and the fourth joint respectively.
- the angular position information of the second joint is the angle between the first arm and the horizontal plane, initially 0, the angle of the third joint
- the position information is the angle between the first arm and the second arm, which is initially 0, and the angle position information of the fourth joint is the angle between the third arm and the second arm, which is initially ⁇ ;
- Step S3 According to the height instruction of the fog cannon and the current angular position information of the second joint, the third joint, and the fourth joint, the first, second, and third oil cylinders are driven to perform an associated compound action.
- step S3 specifically includes the following steps:
- Step S31 controlling the second oil cylinder to drive the second arm to adjust to the target angle position according to the height instruction of the fog cannon and the current angle position information of the third joint;
- Step S32 controlling the first oil cylinder to drive the first arm to adjust to the target angular position according to the current angular position information of the third joint;
- Step S33 controlling the third oil cylinder to drive the third arm to adjust to the target angular position according to the current angular position information of the third joint.
- the target angular position b 0 of the second arm in the step S31 is:
- L1 represents the length of the linear section of the first arm extended to the second arm
- L2 represents the length of the linear section of the second arm extended to the length of the first arm
- A represents the maximum angle that the first arm can reach from the horizontal plane
- the target angular position a 0 of the first arm in the step S32 is:
- A represents the maximum angle that the first arm can reach with the horizontal plane, and A ⁇ 90°.
- the target angular position c 0 of the third arm in the step S33 is:
- A represents the maximum angle that the first arm can reach with the horizontal plane, and A ⁇ 90°.
- the present invention also provides a control system of a boom system for a dust suppression vehicle, which adopts the above-mentioned control method and includes an input unit for inputting a height command of the fog cannon;
- An angle detection unit for detecting the current angular position information of the second joint, the third joint, and the fourth joint respectively;
- the controller is used to control the associated compound action of the first, second, and third oil cylinders according to the height command of the fog cannon and the current angular position information of the second, third, and fourth joints;
- Both the input unit and the angle detection unit are connected to the controller.
- it further includes an electro-hydraulic proportional control system electrically connected to the controller, and the electro-hydraulic proportional control system is respectively connected to a first oil cylinder, a second oil cylinder, and a third oil cylinder;
- the controller controls the electro-hydraulic proportional control system to drive the first oil cylinder, the second oil cylinder, and the third oil cylinder to perform related compound actions.
- the boom system for a dust suppression vehicle of the present invention adopts a folding boom system, which can easily adjust the height of the fog cannon.
- the free fall time of the water mist sprayed by the fog cannon During the adjustment process, the fog cannon platform is always in a horizontal state.
- the water mist sprayed by the fog cannon can reach the farthest horizontal distance, which greatly increases the operation range of the fog cannon and has a better dust suppression effect.
- control method of the boom system for a dust suppression vehicle of the present invention can realize the intelligent adjustment of the height of the fog cannon only by inputting the height command of the fog cannon.
- the operation is very convenient, and the fog cannon platform is always in a horizontal state during the adjustment process.
- the water mist sprayed by the fog cannon can reach the farthest horizontal distance, which greatly increases the working range of the fog cannon and has a better dust suppression effect.
- control system of the boom system for dust suppression vehicles of the present invention also has the above advantages.
- Fig. 1 is a schematic diagram of the installation structure of the fog cannon of the existing dust suppression vehicle of the present invention.
- Fig. 2 is a schematic structural diagram of a boom system for a dust suppression vehicle according to a preferred embodiment of the present invention.
- Fig. 3 is a schematic diagram of a dust suppression vehicle boom system in an initial state according to a preferred embodiment of the present invention.
- FIG. 4 is a schematic diagram of the boom system for a dust suppression vehicle in a raised state according to a preferred embodiment of the present invention.
- FIG. 5 is a schematic flowchart of a control method of a boom system for a dust suppression vehicle according to a second embodiment of the present invention.
- Fig. 6 is a schematic diagram of the sub-flow of step S3 in Fig. 5 according to the second embodiment of the present invention.
- Fig. 7 is a schematic diagram of converting the height command of the fog cannon into the target angle position of the second arm in step S31 in Fig. 6 of the second embodiment of the present invention.
- FIG. 8 is a schematic diagram of the associated compound action of driving the first, second, and third oil cylinders in step S33 in FIG. 5 in the second embodiment of the present invention.
- FIG. 9 is a schematic diagram of the module structure of the control system of the boom system for a dust suppression vehicle according to the third embodiment of the present invention.
- a preferred embodiment of the present invention provides a boom system for a dust suppression vehicle, which is applied to a dust suppression vehicle and has a fog cannon lifting function, which can adjust the lifting height of the fog cannon.
- the dust suppression vehicle includes a slewing platform 10, a base 12, and a vehicle chassis.
- the slewing platform 10 is fixedly installed on the base 12, and the base 12 is fixedly installed at the rear of the vehicle chassis.
- a slewing motor 11 is installed on the slewing platform 10.
- the turning motor 11 can drive the turning platform 10 to rotate left and right, and the boom system for dust suppression vehicles is installed on the turning platform 10.
- the boom system for dust suppression vehicles includes a first arm 7, a second arm 6, a third arm 4, a first cylinder 9, a second cylinder 8, a third cylinder 5, a fog cannon support 3, and a pitch cylinder 2.
- One end of the first arm 7 is hinged with the swing platform 10, and the other end is hinged with the second arm 6.
- One end of the first cylinder 9 is hinged with the swing platform 10, and the other end is hinged with the first arm 7.
- the first oil cylinder 9 can drive the first arm 7 to rotate up and down around the hinge point of the first arm 7 and the turning platform 10, that is, the first oil cylinder 9 is used to adjust the angle between the first arm 7 and the horizontal plane.
- One end of the second cylinder 8 is hinged with the first arm 7 and the other end is hinged with the second arm 6 and the first arm 7 respectively.
- the second cylinder 8 can drive the second arm 6 relative to the One arm 7 rotates up and down, that is, the second cylinder 8 is used to adjust the angle between the second arm 6 and the first arm 7.
- One end of the third arm 4 is hinged to the second arm 6, and the other end is fixedly connected to the fog cannon support 3.
- the third arm 4 is hinged, and the third oil cylinder 5 can drive the third arm 4 to rotate up and down relative to the second arm 6, that is, the third oil cylinder 5 is used to adjust the angle between the third arm 4 and the second arm 6.
- the fog cannon support 3 is hinged to the fog cannon 1.
- the fog cannon support 3 is always in a horizontal state during the process of adjusting the height of the fog cannon 1, and the horizontal distance that the fog cannon 1 can reach is always Keep the farthest distance, the fog cannon 1 has a wider working range.
- One end of the pitch cylinder 2 is hinged with the fog cannon 1, and the other end is hinged with the fog cannon support 3, and the pitch cylinder 2 is used to adjust the pitch angle of the fog cannon 1. It can be understood that when it is not necessary to adjust the pitch angle of the fog cannon 1, the pitch cylinder 2 can be omitted. It can also be understood that the first cylinder 9, the second cylinder 8, the third cylinder 5, and the pitch cylinder 2 are all connected to the electro-hydraulic proportional control system of the dust suppression vehicle, and the first cylinder 9 can be controlled by the electro-hydraulic proportional control system.
- the slewing platform 10 itself serves as a first joint N1 and has a first degree of freedom
- the first arm 7 and the slewing platform 10 form a second joint N2 with a second degree of freedom
- the second arm 6 and the first arm 7 form a third joint N3 with a third degree of freedom
- the third arm 4 and the second arm 6 form a fourth joint N4 with a fourth degree of freedom.
- the fog cannon 1 It forms a fifth joint N5 with the fog cannon support 3 and has a fifth degree of freedom.
- the stroke change of the pitch cylinder 2 is the angle change of the fifth joint N5
- the stroke change of the third cylinder 5 is the angle change of the fourth joint N4
- the stroke change of the second cylinder 8 is the angle of the third joint N3 Change
- the stroke change of the first cylinder 9 is the angle change of the second joint N2
- the control change of the first joint N1 can realize the left and right rotation of the fog cannon 1
- the control change of the fifth joint N5 can realize the up and down pitching of the fog cannon 1
- the height adjustment of the fog cannon 1 can be realized.
- the boom system for a dust suppression vehicle of the present invention has five degrees of freedom, and can adjust the working range of the fog cannon 1 adaptively, greatly improving the working range of the fog cannon 1.
- the boom system for a dust suppression vehicle of the present invention adopts a folding boom system, which can easily adjust the height of the fog cannon 1.
- the water mist sprayed by the fog cannon 1 The free fall time increases, and the fog cannon platform 3 is always in a horizontal state during the adjustment process, and the water mist sprayed by the fog cannon 1 can reach the farthest horizontal distance, thereby greatly improving the operation range of the fog cannon 1.
- the second embodiment of the present invention also provides a control method of a dust suppression vehicle boom system, which adopts the above-mentioned dust suppression vehicle boom system, and the control of the dust suppression vehicle boom system
- the method includes the following steps:
- Step S1 Input the height command of the fog cannon
- Step S2 Detect the current angular position information of the second joint, the third joint, and the fourth joint respectively.
- the angular position information of the second joint is the angle between the first arm and the horizontal plane, initially 0, the angle of the third joint
- the position information is the angle between the first arm and the second arm, which is initially 0, and the angle position information of the fourth joint is the angle between the third arm and the second arm, which is initially ⁇ ;
- Step S3 According to the height command of the fog cannon and the current angular position information of the second joint, the third joint, and the fourth joint, the associated compound actions of the first, second, and third oil cylinders are controlled.
- the control method of the boom system for a dust suppression vehicle of the present invention can realize the intelligent adjustment of the height of the fog cannon only by inputting the height instruction of the fog cannon.
- the operation is very convenient, and the fog cannon platform is always in a horizontal state during the adjustment process.
- the water mist sprayed by the cannon can reach the farthest horizontal distance, which greatly increases the working range of the fog cannon.
- control method of the boom system for the dust suppression vehicle further includes the following steps:
- Step S4 Drive the pitch cylinder to move.
- the up and down pitch angle of the fog cannon can be adjusted by driving the movement of the pitch cylinder, which is convenient for adjusting the working range of the fog cannon.
- the height instruction H of the fog cannon can be input through the touch screen or the keyboard.
- the current angular position information of the second joint, the third joint, and the fourth joint can be detected by the angle sensor.
- the angular position information of the second joint N2 is the angle a between the first arm and the horizontal plane, which is initially 0, and the angular position information of the third joint N3 is the straight line segment of the first arm and The angle b between the straight sections of the second arm is initially 0, and the angular position information of the fourth joint N4 is the angle c between the third arm and the second arm, which is initially ⁇ .
- step S3 specifically includes the following steps:
- Step S31 controlling the second oil cylinder to drive the second arm to adjust to the target angle position according to the height instruction of the fog cannon and the current angle position information of the third joint;
- Step S32 controlling the first oil cylinder to drive the first arm to adjust to the target angular position according to the current angular position information of the third joint;
- Step S33 controlling the third oil cylinder to drive the third arm to adjust to the target angular position according to the current angular position information of the third joint.
- the target angle position b 0 of the second arm is parsed according to the input height command of the fog cannon and the inverse solution algorithm is used.
- the angle position of the second arm is the second arm.
- L1 represents the length of the linear section of the first arm extended to the second arm
- L2 represents the length of the linear section of the second arm extended to the length of the first arm
- A represents the maximum angle that the first arm can reach from the horizontal plane
- the output signal controls the electro-hydraulic proportional control circuit corresponding to the second cylinder, and drives the second cylinder to make the second arm At the target angle b 0 position.
- step S32 based on the current angular position information of the third joint N3, the first cylinder is controlled to drive the first arm to adjust to the target angular position a 0 , that is, the current angular position b of the second arm
- the angle position of the first arm is controlled and adjusted.
- the angle position of the first arm is the angle between the first arm and the horizontal plane, that is, the angle between the second joint N2.
- the target angular position a 0 of the first arm is:
- A represents the maximum angle that the first arm can reach with the horizontal plane, and A ⁇ 90°.
- the output signal controls the electro-hydraulic proportional control circuit corresponding to the first cylinder, and drives the first cylinder to make the first arm
- the first arm follows the movement of the second arm, and when the angular position b>A of the second arm, the first arm is adjusted to The maximum angle position prevents interference between the second arm and the first arm during the height adjustment process.
- step S33 based on the current angular position information of the third joint N3, the third cylinder is controlled to drive the third arm to adjust to the target angular position c 0 , that is, the current angular position b of the second arm is used to control and adjust the third arm.
- the angular position, the angular position of the third arm is the angle between the third arm and the second arm, that is, the angle between the fourth joint N4.
- the target angular position c 0 of the third arm is:
- the target angular position c 0 of the third arm ⁇ , that is, the third arm does not move;
- A represents the maximum angle that the first arm can reach with the horizontal plane, and A ⁇ 90°.
- the output signal controls the electro-hydraulic proportional control circuit corresponding to the third cylinder, and drives the third cylinder to make the third arm
- the target angle c 0 when the second arm's angular position b ⁇ A, the third arm does not move, and when the second arm's angular position b>A, the third arm follows the movement of the second arm. Prevent the interference between the third arm and the second arm during the height adjustment process.
- the control method of the boom system for a dust suppression vehicle of the present invention adopts the follow-up control technology of the second arm.
- the inverse solution algorithm is used to analyze the target angle position of the second arm, and then based on the first
- the actual angular position of the second arm adjusts the angular position of the first arm and the third arm respectively.
- it not only avoids the tediousness and danger of individually operating each arm to achieve lifting, but also eliminates the first Moving the first arm causes the problem of interference and collision between the arm and the arm, avoiding structural damage and even dangerous accidents.
- the third embodiment of the present invention also provides a control system of a boom system for a dust suppression vehicle, which adopts the control method of the boom system for a dust suppression vehicle as described above, and the control system includes An input unit 100, an angle detection unit 101, and a controller 102, the input unit 100 and the angle detection unit 101 are both connected to the controller 102, the input unit 100 is used to input the height command of the fog cannon, the angle detection unit 101 It is used to detect the current angular position information of the second joint, the third joint, and the fourth joint.
- the controller 102 is used to determine the current angular position of the second, third, and fourth joints according to the height command of the fog cannon
- the information controls the associated compound actions of the first cylinder 9, the second cylinder 8, and the third cylinder 5.
- the input unit 100 is a touch screen or a keyboard
- the angle detection unit 101 is an angle sensor
- the controller 102 is a single-chip microcomputer or a PLC controller.
- control system further includes an electro-hydraulic proportional control system 104, the electro-hydraulic proportional control system 104 is electrically connected to the controller 102, and the electro-hydraulic proportional control system 104 is also connected to the first cylinder 9 and the second cylinder respectively.
- the third cylinder 5 is connected to the pitch cylinder 2.
- the controller 102 respectively calculates the first cylinder 9, the second cylinder 8, and the third cylinder 5 based on the input fog gun height command and the detected current angular position information of the second, third, and fourth joints. And generate control signals to transmit to the electro-hydraulic proportional control system 104.
- the electro-hydraulic proportional control system 104 drives the first cylinder 9, the second cylinder 8 and the third cylinder 5 according to the control signal, thereby adjusting the first arm 7.
- the input unit 100 is also used to input a pitch angle command of the fog cannon 1, and the controller 102 calculates the control parameters of the pitch cylinder 2 according to the input pitch angle command, and generates a control signal and transmits it to the electro-hydraulic proportional control.
- System 104, the electro-hydraulic proportional control system 104 drives the pitch cylinder 2 according to the control signal, thereby adjusting the pitch angle of the fog cannon 1.
- the control system of the boom system of the dust suppression vehicle of the present invention can realize the intelligent adjustment of the height of the fog cannon only by inputting the height command of the fog cannon 1, and the operation is very convenient, and the fog cannon platform 3 is always in a horizontal state during the adjustment process , The water mist sprayed by the fog cannon 1 can reach the farthest horizontal distance, which greatly increases the operation range of the fog cannon 1.
- the fourth embodiment of the present invention also provides a dust suppression vehicle, which adopts the above-mentioned dust suppression vehicle boom system, and adopts the above-mentioned control method and control of the dust suppression vehicle boom system system.
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Abstract
Disclosed are a dust suppression vehicle boom system, and a control method and a control system therefor. The dust suppression vehicle boom system of the present invention uses a foldable boom system, so that the height of a fog cannon can be easily adjusted. As the height of the fog cannon continues to increase, the free fall time of water mist sprayed by the fog cannon increases; in addition, the fog cannon platform is always in a horizontal state during the adjustment process, so that the water mist sprayed by the fog cannon can reach the farthest horizontal distance, thereby greatly increasing the working range of the fog cannon. The control method and control system for the dust suppression vehicle boom system of the present invention can realize the intelligent adjustment of the height of the fog cannon only by inputting a height instruction of the fog cannon; the operation is very convenient; moreover, during the adjustment process, the fog cannon platform is always in a horizontal state, so that the water mist sprayed by the fog cannon can reach the farthest horizontal distance, thereby greatly increasing the operation range of the fog cannon.
Description
本发明涉及抑尘车技术领域,特别地,涉及一种抑尘车用臂架系统,另外,还涉及上述抑尘车用臂架系统的控制方法和控制系统。The present invention relates to the technical field of dust suppression vehicles, in particular to a boom system for dust suppression vehicles, and in addition, it also relates to a control method and control system of the boom system for dust suppression vehicles.
如图1所示,现有的抑尘车的雾炮都是通过雾炮支座固定连接在车辆底盘的后部,其通过回转平台来驱动雾炮以回转平台为中心左右转动,通过俯仰油缸来驱动雾炮围绕其与雾炮支座的铰接点上下转动。当驻车后,雾炮的作业范围局限于雾炮水雾能达到的水平距离。因此,现有的抑尘车的雾炮作业范围受限于雾炮性能,提升空间有限,抑尘效果不理想。As shown in Figure 1, the fog cannons of the existing dust suppression vehicles are all fixedly connected to the rear of the vehicle chassis through the fog cannon support. The fog cannon is driven by the rotary platform to rotate left and right around the rotary platform, through the pitch cylinder To drive the fog cannon to rotate up and down around its hinge point with the fog cannon support. When the vehicle is parked, the working range of the fog cannon is limited to the horizontal distance that the fog cannon can reach. Therefore, the operation range of the fog cannon of the existing dust suppression vehicle is limited by the performance of the fog cannon, the improvement space is limited, and the dust suppression effect is not ideal.
发明内容Summary of the invention
本发明提供了一种抑尘车用臂架系统及其控制方法和控制系统,以解决现有的抑尘车存在的雾炮作业范围有限的技术问题。The invention provides a boom system for a dust suppression vehicle and a control method and control system thereof, so as to solve the technical problem that the existing dust suppression vehicle has a limited operating range of fog cannons.
根据本发明的一个方面,提供一种抑尘车用臂架系统,包括第一臂、第二臂、第三臂、第一油缸、第二油缸、第三油缸和雾炮支座,所述第一臂一端与回转平台铰接,另一端与所述第二臂铰接,所述第一油缸一端与回转平台铰接,另一端与所述第一臂铰接,所述第二油缸一端与所述第一臂铰接,另一端分别与所述第二臂和所述第一臂铰接,所述第三臂一端与所述第二臂铰接,另一端与所述雾炮支座固定连接,所述第三油缸一端与所述第二臂铰接,另一端与所述第三臂铰接,所述雾炮支座与雾炮铰接,所述雾炮支座在调节雾炮的高度的过程中始终处于水平状态,所述第一油缸、第二油缸和第三油缸均与抑尘车的电液比例控制系统连接。According to one aspect of the present invention, a dust suppression vehicle boom system is provided, which includes a first arm, a second arm, a third arm, a first cylinder, a second cylinder, a third cylinder, and a fog cannon support. One end of the first arm is hinged with the swing platform, and the other end is hinged with the second arm. One end of the first cylinder is hinged with the swing platform, and the other end is hinged with the first arm. One end of the second cylinder is hinged with the first arm. One arm is hinged, the other end is hinged to the second arm and the first arm, one end of the third arm is hinged to the second arm, and the other end is fixedly connected to the fog cannon support. One end of the three-cylinder is hinged with the second arm, and the other end is hinged with the third arm. The fog cannon support is hinged to the fog cannon. The fog cannon support is always level when adjusting the height of the fog cannon. State, the first oil cylinder, the second oil cylinder and the third oil cylinder are all connected with the electro-hydraulic proportional control system of the dust suppression vehicle.
进一步地,还包括与抑尘车的电液比例控制系统连接的俯仰油缸,所述俯仰油缸一端与雾炮支座铰接,另一端与雾炮铰接。Further, it also includes a pitch cylinder connected to the electro-hydraulic proportional control system of the dust suppression vehicle, one end of the pitch cylinder is hinged with the fog cannon support, and the other end is hinged with the fog cannon.
本发明还提供一种抑尘车用臂架系统的控制方法,采用如上所述的抑尘车用臂架系统,包括以下步骤:The present invention also provides a control method of the boom system for a dust suppression vehicle, which adopts the boom system for a dust suppression vehicle as described above, and includes the following steps:
步骤S1:输入雾炮的高度指令;Step S1: Input the height command of the fog cannon;
步骤S2:分别检测第二关节、第三关节、第四关节当前的角度位置信息,第二关节的角度位置信息为第一臂与水平面之间的夹角,初始为0,第三关节的角度位置信 息为第一臂与第二臂之间的夹角,初始为0,第四关节的角度位置信息为第三臂与第二臂之间的夹角,初始为π;Step S2: Detect the current angular position information of the second joint, the third joint, and the fourth joint respectively. The angular position information of the second joint is the angle between the first arm and the horizontal plane, initially 0, the angle of the third joint The position information is the angle between the first arm and the second arm, which is initially 0, and the angle position information of the fourth joint is the angle between the third arm and the second arm, which is initially π;
步骤S3:根据雾炮的高度指令和第二关节、第三关节、第四关节当前的角度位置信息驱动第一油缸、第二油缸和第三油缸关联复合动作。Step S3: According to the height instruction of the fog cannon and the current angular position information of the second joint, the third joint, and the fourth joint, the first, second, and third oil cylinders are driven to perform an associated compound action.
进一步地,所述步骤S3具体包括以下步骤:Further, the step S3 specifically includes the following steps:
步骤S31:根据雾炮的高度指令和第三关节当前的角度位置信息控制第二油缸驱动第二臂调节至目标角度位置;Step S31: controlling the second oil cylinder to drive the second arm to adjust to the target angle position according to the height instruction of the fog cannon and the current angle position information of the third joint;
步骤S32:根据第三关节当前的角度位置信息控制第一油缸驱动第一臂调节至目标角度位置;Step S32: controlling the first oil cylinder to drive the first arm to adjust to the target angular position according to the current angular position information of the third joint;
步骤S33:根据第三关节当前的角度位置信息控制第三油缸驱动第三臂调节至目标角度位置。Step S33: controlling the third oil cylinder to drive the third arm to adjust to the target angular position according to the current angular position information of the third joint.
进一步地,所述步骤S31中的第二臂的目标角度位置b
0为:
Further, the target angular position b 0 of the second arm in the step S31 is:
当雾炮的高度指令H≤H1=L1*sin(A)时,第二臂的目标角度b
0=arcsin(H/L1);
When the height command of the fog cannon is H≤H1=L1*sin(A), the target angle of the second arm b 0 = arcsin(H/L1);
当雾炮的高度指令H>H1=L1*sin(A)时,第二臂的目标角度b
0=arcsin[(H-H1)/L2]+A;
When the height command of the fog cannon H>H1=L1*sin(A), the target angle of the second arm b 0 =arcsin[(H-H1)/L2]+A;
其中,L1表示第一臂的直线段延长至第二臂后的长度,L2表示第二臂的直线段延长至第一臂后的长度,A表示第一臂与水平面所能达到的最大角度,且A≤90°。Among them, L1 represents the length of the linear section of the first arm extended to the second arm, L2 represents the length of the linear section of the second arm extended to the length of the first arm, A represents the maximum angle that the first arm can reach from the horizontal plane, And A≤90°.
进一步地,所述步骤S32中的第一臂的目标角度位置a
0为:
Further, the target angular position a 0 of the first arm in the step S32 is:
当第二臂当前的角度位置信息b≤A时,第一臂的目标角度位置a
0=b;
When the current angular position information of the second arm b≤A, the target angular position of the first arm a 0 =b;
当第二臂当前的角度位置信息b>A时,第一臂的目标角度位置a
0=A;
When the current angular position information of the second arm b>A, the target angular position of the first arm a 0 =A;
A表示第一臂与水平面所能达到的最大角度,且A≤90°。A represents the maximum angle that the first arm can reach with the horizontal plane, and A≤90°.
进一步地,所述步骤S33中的第三臂的目标角度位置c
0为:
Further, the target angular position c 0 of the third arm in the step S33 is:
当第二臂当前的角度位置信息b≤A时,第三臂的目标角度位置c
0=π;
When the current angular position information of the second arm b≤A, the target angular position of the third arm c 0 =π;
当第二臂当前的角度位置信息b>A时,第三臂的目标角度位置c
0=π-(b-A);
When the current angular position information of the second arm b>A, the target angular position of the third arm c 0 =π-(bA);
A表示第一臂与水平面所能达到的最大角度,且A≤90°。A represents the maximum angle that the first arm can reach with the horizontal plane, and A≤90°.
本发明还提供一种抑尘车用臂架系统的控制系统,采用如上所述的控制方法,包括输入单元,用于输入雾炮的高度指令;The present invention also provides a control system of a boom system for a dust suppression vehicle, which adopts the above-mentioned control method and includes an input unit for inputting a height command of the fog cannon;
角度检测单元,用于分别检测第二关节、第三关节、第四关节当前的角度位置信 息;An angle detection unit for detecting the current angular position information of the second joint, the third joint, and the fourth joint respectively;
控制器,用于根据雾炮的高度指令和第二关节、第三关节、第四关节当前的角度位置信息控制第一油缸、第二油缸和第三油缸关联复合动作;The controller is used to control the associated compound action of the first, second, and third oil cylinders according to the height command of the fog cannon and the current angular position information of the second, third, and fourth joints;
所述输入单元和角度检测单元均与控制器连接。Both the input unit and the angle detection unit are connected to the controller.
进一步地,还包括与所述控制器电连接的电液比例控制系统,所述电液比例控制系统分别与第一油缸、第二油缸和第三油缸连接;Further, it further includes an electro-hydraulic proportional control system electrically connected to the controller, and the electro-hydraulic proportional control system is respectively connected to a first oil cylinder, a second oil cylinder, and a third oil cylinder;
所述控制器控制电液比例控制系统驱动第一油缸、第二油缸和第三油缸关联复合动作。The controller controls the electro-hydraulic proportional control system to drive the first oil cylinder, the second oil cylinder, and the third oil cylinder to perform related compound actions.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明的抑尘车用臂架系统,采用折叠式臂架系统,可以十分方便地对雾炮的高度进行调节,随着雾炮的高度不断增加,雾炮喷出的水雾的自由落体时间增长,而且在调节过程中雾炮平台始终处于水平状态,雾炮喷出的水雾能达到最远的水平距离,从而大幅度地提高了雾炮的作业范围,抑尘效果更好。The boom system for a dust suppression vehicle of the present invention adopts a folding boom system, which can easily adjust the height of the fog cannon. As the height of the fog cannon continues to increase, the free fall time of the water mist sprayed by the fog cannon During the adjustment process, the fog cannon platform is always in a horizontal state. The water mist sprayed by the fog cannon can reach the farthest horizontal distance, which greatly increases the operation range of the fog cannon and has a better dust suppression effect.
另外,本发明的抑尘车用臂架系统的控制方法,仅需输入雾炮的高度指令即可实现雾炮高度的智能调节,操作十分方便,而且在调节过程中雾炮平台始终处于水平状态,雾炮喷出的水雾能达到最远的水平距离,从而大幅度地提高了雾炮的作业范围,抑尘效果更好。In addition, the control method of the boom system for a dust suppression vehicle of the present invention can realize the intelligent adjustment of the height of the fog cannon only by inputting the height command of the fog cannon. The operation is very convenient, and the fog cannon platform is always in a horizontal state during the adjustment process. , The water mist sprayed by the fog cannon can reach the farthest horizontal distance, which greatly increases the working range of the fog cannon and has a better dust suppression effect.
另外,本发明的抑尘车用臂架系统的控制系统同样具有上述优点。In addition, the control system of the boom system for dust suppression vehicles of the present invention also has the above advantages.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objectives, features, and advantages described above, the present invention has other objectives, features, and advantages. The present invention will be described in further detail with reference to the drawings.
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是本发明的现有的抑尘车的雾炮的安装结构示意图。Fig. 1 is a schematic diagram of the installation structure of the fog cannon of the existing dust suppression vehicle of the present invention.
图2是本发明优选实施例的抑尘车用臂架系统的结构示意图。Fig. 2 is a schematic structural diagram of a boom system for a dust suppression vehicle according to a preferred embodiment of the present invention.
图3是本发明优选实施例的抑尘车用臂架系统处于初始状态的示意图。Fig. 3 is a schematic diagram of a dust suppression vehicle boom system in an initial state according to a preferred embodiment of the present invention.
图4是本发明优选实施例的抑尘车用臂架系统处于举高状态的示意图。4 is a schematic diagram of the boom system for a dust suppression vehicle in a raised state according to a preferred embodiment of the present invention.
图5是本发明第二实施例的抑尘车用臂架系统的控制方法的流程示意图。5 is a schematic flowchart of a control method of a boom system for a dust suppression vehicle according to a second embodiment of the present invention.
图6是本发明第二实施例的图5中的步骤S3的子流程示意图。Fig. 6 is a schematic diagram of the sub-flow of step S3 in Fig. 5 according to the second embodiment of the present invention.
图7是本发明第二实施例的图6中的步骤S31中将雾炮的高度指令转化为第二臂的目标角度位置的示意图。Fig. 7 is a schematic diagram of converting the height command of the fog cannon into the target angle position of the second arm in step S31 in Fig. 6 of the second embodiment of the present invention.
图8是本发明第二实施例的图5中的步骤S33中驱动第一油缸、第二油缸和第三油缸关联复合动作的示意图。FIG. 8 is a schematic diagram of the associated compound action of driving the first, second, and third oil cylinders in step S33 in FIG. 5 in the second embodiment of the present invention.
图9是本发明第三实施例的抑尘车用臂架系统的控制系统的模块结构示意图。9 is a schematic diagram of the module structure of the control system of the boom system for a dust suppression vehicle according to the third embodiment of the present invention.
附图标号说明Attached icon number description
1、雾炮;2、俯仰油缸;3、雾炮支座;4、第三臂;5、第三油缸;6、第二臂;7、第一臂;8、第二油缸;9、第一油缸;10、回转平台;11、回转马达;12、底座;100、输入单元;101、角度检测单元;102、控制器;104、电液比例控制系统。1. Fog cannon; 2. Pitching cylinder; 3. Fog cannon support; 4. Third arm; 5. Third cylinder; 6. Second arm; 7. First arm; 8. Second cylinder; 9. A cylinder; 10, rotating platform; 11, rotating motor; 12, base; 100, input unit; 101, angle detection unit; 102, controller; 104, electro-hydraulic proportional control system.
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由下述所限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention may be implemented in a variety of different ways defined and covered below.
如图2所示,本发明的优选实施例提供一种抑尘车用臂架系统,应用于抑尘车上,其具有雾炮举高功能,可以对雾炮的举升高度进行调节。抑尘车包括回转平台10、底座12和车辆底盘,所述回转平台10固定安装在底座12上,底座12固定安装在车辆底盘的后部,所述回转平台10上安装有回转马达11,所述回转马达11可以驱动回转平台10左右转动,所述抑尘车用臂架系统即安装在回转平台10上。所述抑尘车用臂架系统包括第一臂7、第二臂6、第三臂4、第一油缸9、第二油缸8、第三油缸5、雾炮支座3和俯仰油缸2,所述第一臂7一端与回转平台10铰接,另一端与所述第二臂6铰接,所述第一油缸9一端与回转平台10铰接,另一端与所述第一臂7铰接,所述第一油缸9可以驱动第一臂7围绕第一臂7与回转平台10的铰接点上下转动,即所述第一油缸9用于调节第一臂7与水平面的夹角。所述第二油缸8一端与所述第一臂7铰接,另一端分别与所述第二臂6和所述第一臂7铰接,所述第二油缸8可以驱动第二臂6相对于第一臂7上下转动,即所述第二油缸8用于调节第二臂6和第一臂7之间的夹角。所述第三臂4一端与所述第二臂6铰接,另一端与所述雾炮支座3固定连接,所述第三油缸5一端与所述第二臂6铰接,另一端与所述第三臂4铰接,所述第三油缸5可以驱动第三臂4相对于第二臂6上下转动,即第三油缸5用于调节第三臂4和第二臂6之间的夹角。所述雾炮支座3与雾炮1铰接,所述雾炮支座3在调节雾炮1的高度的过程中始终处于水平状态,雾炮1喷出的水雾所能达到的水平距离始终保持最远距离,雾炮1的作业范围更广。所述俯仰油缸2一端与雾炮1铰接,另一端与所述雾炮支座3铰接,所述俯仰油缸2用于调节雾炮1的俯仰角度。可以理解,当 不需要对雾炮1的俯仰角度进行调节时,俯仰油缸2可以省略。还可以理解,所述第一油缸9、第二油缸8、第三油缸5和俯仰油缸2均与抑尘车的电液比例控制系统连接,可以通过电液比例控制系统分别控制第一油缸9、第二油缸8、第三油缸5和俯仰油缸2的工作状态,从而调节第一臂7与水平面的夹角、第二臂6和第一臂7之间的夹角、第三臂4和第二臂6之间的夹角和雾炮1的俯仰角度。As shown in FIG. 2, a preferred embodiment of the present invention provides a boom system for a dust suppression vehicle, which is applied to a dust suppression vehicle and has a fog cannon lifting function, which can adjust the lifting height of the fog cannon. The dust suppression vehicle includes a slewing platform 10, a base 12, and a vehicle chassis. The slewing platform 10 is fixedly installed on the base 12, and the base 12 is fixedly installed at the rear of the vehicle chassis. A slewing motor 11 is installed on the slewing platform 10. The turning motor 11 can drive the turning platform 10 to rotate left and right, and the boom system for dust suppression vehicles is installed on the turning platform 10. The boom system for dust suppression vehicles includes a first arm 7, a second arm 6, a third arm 4, a first cylinder 9, a second cylinder 8, a third cylinder 5, a fog cannon support 3, and a pitch cylinder 2. One end of the first arm 7 is hinged with the swing platform 10, and the other end is hinged with the second arm 6. One end of the first cylinder 9 is hinged with the swing platform 10, and the other end is hinged with the first arm 7. The first oil cylinder 9 can drive the first arm 7 to rotate up and down around the hinge point of the first arm 7 and the turning platform 10, that is, the first oil cylinder 9 is used to adjust the angle between the first arm 7 and the horizontal plane. One end of the second cylinder 8 is hinged with the first arm 7 and the other end is hinged with the second arm 6 and the first arm 7 respectively. The second cylinder 8 can drive the second arm 6 relative to the One arm 7 rotates up and down, that is, the second cylinder 8 is used to adjust the angle between the second arm 6 and the first arm 7. One end of the third arm 4 is hinged to the second arm 6, and the other end is fixedly connected to the fog cannon support 3. One end of the third cylinder 5 is hinged to the second arm 6, and the other end is hinged to the second arm 6 The third arm 4 is hinged, and the third oil cylinder 5 can drive the third arm 4 to rotate up and down relative to the second arm 6, that is, the third oil cylinder 5 is used to adjust the angle between the third arm 4 and the second arm 6. The fog cannon support 3 is hinged to the fog cannon 1. The fog cannon support 3 is always in a horizontal state during the process of adjusting the height of the fog cannon 1, and the horizontal distance that the fog cannon 1 can reach is always Keep the farthest distance, the fog cannon 1 has a wider working range. One end of the pitch cylinder 2 is hinged with the fog cannon 1, and the other end is hinged with the fog cannon support 3, and the pitch cylinder 2 is used to adjust the pitch angle of the fog cannon 1. It can be understood that when it is not necessary to adjust the pitch angle of the fog cannon 1, the pitch cylinder 2 can be omitted. It can also be understood that the first cylinder 9, the second cylinder 8, the third cylinder 5, and the pitch cylinder 2 are all connected to the electro-hydraulic proportional control system of the dust suppression vehicle, and the first cylinder 9 can be controlled by the electro-hydraulic proportional control system. , The working state of the second cylinder 8, the third cylinder 5 and the pitch cylinder 2, thereby adjusting the angle between the first arm 7 and the horizontal plane, the angle between the second arm 6 and the first arm 7, the third arm 4 and The angle between the second arm 6 and the pitch angle of the fog cannon 1.
如图3和图4所示,所述回转平台10本身作为第一关节N1,具有第一自由度,所述第一臂7与回转平台10组成第二关节N2,具有第二自由度,所述第二臂6和第一臂7组成第三关节N3,具有第三自由度,所述第三臂4和第二臂6组成第四关节N4,具有第四自由度,所述雾炮1与雾炮支座3组成第五关节N5,具有第五自由度。其中,俯仰油缸2的行程变化即为第五关节N5的角度变化,第三油缸5的行程变化即为第四关节N4的角度变化,第二油缸8的行程变化即为第三关节N3的角度变化,第一油缸9的行程变化即为第二关节N2的角度变化,回转马达11驱动第一关节N1的角度变化。第一关节N1的控制变化可以实现雾炮1的左右转动,第五关节N5的控制变化可以实现雾炮1的上下俯仰动作,第二关节N2、第三关节N3和第四关节N4的控制变化可以实现雾炮1的高度调节,本发明的抑尘车用臂架系统具有五个自由度,可以对雾炮1的作业范围进行适应性调节,大幅度提升了雾炮1的作业范围。As shown in Figures 3 and 4, the slewing platform 10 itself serves as a first joint N1 and has a first degree of freedom, and the first arm 7 and the slewing platform 10 form a second joint N2 with a second degree of freedom, so The second arm 6 and the first arm 7 form a third joint N3 with a third degree of freedom, and the third arm 4 and the second arm 6 form a fourth joint N4 with a fourth degree of freedom. The fog cannon 1 It forms a fifth joint N5 with the fog cannon support 3 and has a fifth degree of freedom. Among them, the stroke change of the pitch cylinder 2 is the angle change of the fifth joint N5, the stroke change of the third cylinder 5 is the angle change of the fourth joint N4, and the stroke change of the second cylinder 8 is the angle of the third joint N3 Change, the stroke change of the first cylinder 9 is the angle change of the second joint N2, and the angle change of the first joint N1 driven by the swing motor 11. The control change of the first joint N1 can realize the left and right rotation of the fog cannon 1, the control change of the fifth joint N5 can realize the up and down pitching of the fog cannon 1, and the control change of the second joint N2, the third joint N3 and the fourth joint N4 The height adjustment of the fog cannon 1 can be realized. The boom system for a dust suppression vehicle of the present invention has five degrees of freedom, and can adjust the working range of the fog cannon 1 adaptively, greatly improving the working range of the fog cannon 1.
本发明的抑尘车用臂架系统,采用折叠式臂架系统,可以十分方便地对雾炮1的高度进行调节,随着雾炮1的高度不断增加,雾炮1喷出的水雾的自由落体时间增长,而且在调节过程中雾炮平台3始终处于水平状态,雾炮1喷出的水雾能达到最远的水平距离,从而大幅度地提高了雾炮1的作业范围。The boom system for a dust suppression vehicle of the present invention adopts a folding boom system, which can easily adjust the height of the fog cannon 1. As the height of the fog cannon 1 continues to increase, the water mist sprayed by the fog cannon 1 The free fall time increases, and the fog cannon platform 3 is always in a horizontal state during the adjustment process, and the water mist sprayed by the fog cannon 1 can reach the farthest horizontal distance, thereby greatly improving the operation range of the fog cannon 1.
如图5所示,本发明的第二实施例还提供一种抑尘车用臂架系统的控制方法,采用上述的抑尘车用臂架系统,所述抑尘车用臂架系统的控制方法包括以下步骤:As shown in Figure 5, the second embodiment of the present invention also provides a control method of a dust suppression vehicle boom system, which adopts the above-mentioned dust suppression vehicle boom system, and the control of the dust suppression vehicle boom system The method includes the following steps:
步骤S1:输入雾炮的高度指令;Step S1: Input the height command of the fog cannon;
步骤S2:分别检测第二关节、第三关节、第四关节当前的角度位置信息,第二关节的角度位置信息为第一臂与水平面之间的夹角,初始为0,第三关节的角度位置信息为第一臂与第二臂之间的夹角,初始为0,第四关节的角度位置信息为第三臂与第二臂之间的夹角,初始为π;Step S2: Detect the current angular position information of the second joint, the third joint, and the fourth joint respectively. The angular position information of the second joint is the angle between the first arm and the horizontal plane, initially 0, the angle of the third joint The position information is the angle between the first arm and the second arm, which is initially 0, and the angle position information of the fourth joint is the angle between the third arm and the second arm, which is initially π;
步骤S3:根据雾炮的高度指令和第二关节、第三关节、第四关节当前的角度位置信息控制第一油缸、第二油缸和第三油缸关联复合动作。Step S3: According to the height command of the fog cannon and the current angular position information of the second joint, the third joint, and the fourth joint, the associated compound actions of the first, second, and third oil cylinders are controlled.
本发明的抑尘车用臂架系统的控制方法,仅需输入雾炮的高度指令即可实现雾炮高度的智能调节,操作十分方便,而且在调节过程中雾炮平台始终处于水平状态,雾炮喷出的水雾能达到最远的水平距离,从而大幅度地提高了雾炮的作业范围。The control method of the boom system for a dust suppression vehicle of the present invention can realize the intelligent adjustment of the height of the fog cannon only by inputting the height instruction of the fog cannon. The operation is very convenient, and the fog cannon platform is always in a horizontal state during the adjustment process. The water mist sprayed by the cannon can reach the farthest horizontal distance, which greatly increases the working range of the fog cannon.
可以理解,作为优选的,在所述步骤S1中还输入了雾炮的俯仰角度指令时,所述 抑尘车用臂架系统的控制方法还包括以下步骤:It can be understood that, as a preference, when the pitch angle command of the fog cannon is also input in the step S1, the control method of the boom system for the dust suppression vehicle further includes the following steps:
步骤S4:驱动俯仰油缸动作。通过驱动俯仰油缸动作来调节雾炮的上下俯仰角度,便于调节雾炮的作业范围。Step S4: Drive the pitch cylinder to move. The up and down pitch angle of the fog cannon can be adjusted by driving the movement of the pitch cylinder, which is convenient for adjusting the working range of the fog cannon.
可以理解,在所述步骤S1中,可以通过触摸屏或者键盘输入雾炮的高度指令H。It can be understood that in the step S1, the height instruction H of the fog cannon can be input through the touch screen or the keyboard.
可以理解,在所述步骤S2中,可以通过角度传感器分别检测第二关节、第三关节、第四关节当前的角度位置信息。如图3和图4所示,第二关节N2的角度位置信息为第一臂与水平面之间的夹角a,初始为0,第三关节N3的角度位置信息为第一臂的直线段与第二臂的直线段之间的夹角b,初始为0,第四关节N4的角度位置信息为第三臂与第二臂之间的夹角c,初始为π。It can be understood that in the step S2, the current angular position information of the second joint, the third joint, and the fourth joint can be detected by the angle sensor. As shown in Figures 3 and 4, the angular position information of the second joint N2 is the angle a between the first arm and the horizontal plane, which is initially 0, and the angular position information of the third joint N3 is the straight line segment of the first arm and The angle b between the straight sections of the second arm is initially 0, and the angular position information of the fourth joint N4 is the angle c between the third arm and the second arm, which is initially π.
可以理解,如图6所示,所述步骤S3具体包括以下步骤:It can be understood that, as shown in FIG. 6, the step S3 specifically includes the following steps:
步骤S31:根据雾炮的高度指令和第三关节当前的角度位置信息控制第二油缸驱动第二臂调节至目标角度位置;Step S31: controlling the second oil cylinder to drive the second arm to adjust to the target angle position according to the height instruction of the fog cannon and the current angle position information of the third joint;
步骤S32:根据第三关节当前的角度位置信息控制第一油缸驱动第一臂调节至目标角度位置;Step S32: controlling the first oil cylinder to drive the first arm to adjust to the target angular position according to the current angular position information of the third joint;
步骤S33:根据第三关节当前的角度位置信息控制第三油缸驱动第三臂调节至目标角度位置。Step S33: controlling the third oil cylinder to drive the third arm to adjust to the target angular position according to the current angular position information of the third joint.
可以理解,如图7所示,所述步骤S31中根据输入的雾炮的高度指令并利用反解算法解析出第二臂的目标角度位置b
0,第二臂的角度位置即为第二臂与第一臂之间的夹角,也即第三关节N3的夹角,其中
It can be understood that, as shown in FIG. 7, in the step S31, the target angle position b 0 of the second arm is parsed according to the input height command of the fog cannon and the inverse solution algorithm is used. The angle position of the second arm is the second arm. The angle between the first arm and the third joint N3, where
当雾炮的高度指令H≤H1=L1*sin(A)时,第二臂的目标角度b
0=arcsin(H/L1);
When the height command of the fog cannon is H≤H1=L1*sin(A), the target angle of the second arm b 0 = arcsin(H/L1);
当雾炮的高度指令H>H1=L1*sin(A)时,第二臂的目标角度b
0=arcsin[(H-H1)/L2]+A;
When the height command of the fog cannon H>H1=L1*sin(A), the target angle of the second arm b 0 =arcsin[(H-H1)/L2]+A;
其中,L1表示第一臂的直线段延长至第二臂后的长度,L2表示第二臂的直线段延长至第一臂后的长度,A表示第一臂与水平面所能达到的最大角度,且A≤90°。Among them, L1 represents the length of the linear section of the first arm extended to the second arm, L2 represents the length of the linear section of the second arm extended to the length of the first arm, A represents the maximum angle that the first arm can reach from the horizontal plane, And A≤90°.
可以理解,当抑尘车用臂架系统的结构确定后,L1和A均为已知值。It can be understood that when the structure of the boom system for the dust suppression vehicle is determined, both L1 and A are known values.
在解析出第二臂的目标角度位置b
0后,再将实际检测的第三关节N3当前的角度位置信息b与解析得到的第二臂的目标角度位置b
0进行对比,将两者的差值基于结构参数换算成油缸行程信息,同时结合电液比例控制系统的比例特性,经过PID参数调定,输出信号控制第二油缸对应的电液比例控制回路,驱动第二油缸以使第二臂处于目标角度b
0的位置。
After analyzing the target angle position b 0 of the second arm, compare the actual detected current angle position information b of the third joint N3 with the analyzed target angle position b 0 of the second arm, and compare the difference between the two The value is converted into cylinder stroke information based on structural parameters, and combined with the proportional characteristics of the electro-hydraulic proportional control system. After PID parameter adjustment, the output signal controls the electro-hydraulic proportional control circuit corresponding to the second cylinder, and drives the second cylinder to make the second arm At the target angle b 0 position.
可以理解,如图8所示,在步骤S32中基于第三关节N3当前的角度位置信息控制第一油缸驱动第一臂调节至目标角度位置a
0,即以第二臂当前的角度位置b来控制调节第一臂的角度位置,第一臂的角度位置即为第一臂与水平面之间的夹角,也即第二关节N2的夹角。具体地,第一臂的目标角度位置a
0为:
It can be understood that, as shown in Figure 8, in step S32, based on the current angular position information of the third joint N3, the first cylinder is controlled to drive the first arm to adjust to the target angular position a 0 , that is, the current angular position b of the second arm The angle position of the first arm is controlled and adjusted. The angle position of the first arm is the angle between the first arm and the horizontal plane, that is, the angle between the second joint N2. Specifically, the target angular position a 0 of the first arm is:
当第二臂当前的角度位置信息b≤A时,第一臂的目标角度位置a
0=b;
When the current angular position information of the second arm b≤A, the target angular position of the first arm a 0 =b;
当第二臂当前的角度位置信息b>A时,第一臂的目标角度位置a
0=A;
When the current angular position information of the second arm b>A, the target angular position of the first arm a 0 =A;
A表示第一臂与水平面所能达到的最大角度,且A≤90°。A represents the maximum angle that the first arm can reach with the horizontal plane, and A≤90°.
在解析出第一臂的目标角度位置a
0后,再将实际检测的第二关节N2当前的角度位置信息a与解析得到的第一臂的目标角度位置a
0进行对比,将两者的差值基于结构参数换算成油缸行程信息,同时结合电液比例控制系统的比例特性,经过PID参数调定,输出信号控制第一油缸对应的电液比例控制回路,驱动第一油缸以使第一臂处于目标角度a
0的位置,在第二臂的角度位置b在0~A范围内时,第一臂跟随第二臂动作,在第二臂的角度位置b>A时,第一臂调节至最大角度位置,防止在高度调节过程中出现第二臂与第一臂之间的干扰。
After analyzing the target angular position a 0 of the first arm, compare the actual detected current angular position information a of the second joint N2 with the analyzed target angular position a 0 of the first arm, and compare the difference between the two The value is converted into cylinder stroke information based on structural parameters, and combined with the proportional characteristics of the electro-hydraulic proportional control system. After PID parameter adjustment, the output signal controls the electro-hydraulic proportional control circuit corresponding to the first cylinder, and drives the first cylinder to make the first arm At the position of the target angle a 0 , when the angular position b of the second arm is in the range of 0 to A, the first arm follows the movement of the second arm, and when the angular position b>A of the second arm, the first arm is adjusted to The maximum angle position prevents interference between the second arm and the first arm during the height adjustment process.
可以理解,在步骤S33中基于第三关节N3当前的角度位置信息控制第三油缸驱动第三臂调节至目标角度位置c
0,即以第二臂当前的角度位置b来控制调节第三臂的角度位置,第三臂的角度位置即为第三臂与第二臂之间的夹角,也即第四关节N4的夹角。具体地,第三臂的目标角度位置c
0为:
It can be understood that in step S33, based on the current angular position information of the third joint N3, the third cylinder is controlled to drive the third arm to adjust to the target angular position c 0 , that is, the current angular position b of the second arm is used to control and adjust the third arm. The angular position, the angular position of the third arm is the angle between the third arm and the second arm, that is, the angle between the fourth joint N4. Specifically, the target angular position c 0 of the third arm is:
当第二臂当前的角度位置信息b≤A时,第三臂的目标角度位置c
0=π,即第三臂不动作;
When the current angular position information of the second arm b≤A, the target angular position c 0 of the third arm =π, that is, the third arm does not move;
当第二臂当前的角度位置信息b>A时,第三臂的目标角度位置c
0=π-(b-A);
When the current angular position information of the second arm b>A, the target angular position of the third arm c 0 =π-(bA);
A表示第一臂与水平面所能达到的最大角度,且A≤90°。A represents the maximum angle that the first arm can reach with the horizontal plane, and A≤90°.
在解析出第三臂的目标角度位置c
0后,再将实际检测的第四关节N4当前的角度位置信息c与解析得到的第三臂的目标角度位置c
0进行对比,将两者的差值基于结构参数换算成油缸行程信息,同时结合电液比例控制系统的比例特性,经过PID参数调定,输出信号控制第三油缸对应的电液比例控制回路,驱动第三油缸以使第三臂处于目标角度c
0的位置,在第二臂的角度位置b≤A时,第三臂不动作,在第二臂的角度位置b>A的范围内时,第三臂跟随第二臂动作,防止在高度调节过程中出现第三臂与第二臂之间的干扰。
After analyzing the target angle position c 0 of the third arm, compare the actual detected current angle position information c of the fourth joint N4 with the analyzed target angle position c 0 of the third arm, and compare the difference between the two The value is converted into cylinder stroke information based on structural parameters, and combined with the proportional characteristics of the electro-hydraulic proportional control system. After PID parameter adjustment, the output signal controls the electro-hydraulic proportional control circuit corresponding to the third cylinder, and drives the third cylinder to make the third arm At the target angle c 0 , when the second arm's angular position b≤A, the third arm does not move, and when the second arm's angular position b>A, the third arm follows the movement of the second arm. Prevent the interference between the third arm and the second arm during the height adjustment process.
本发明的抑尘车用臂架系统的控制方法,采用第二臂的随动控制技术,首先基于输入的雾炮的高度指令采用反解算法解析出第二臂的目标角度位置,然后基于第二臂的实际角度位置分别调节第一臂和第三臂的角度位置,在调节雾炮高度的过程中,既 避免了单独操作各臂实现举升的繁琐性与危险性,同时又杜绝了先动第一臂造成臂与臂之间干涉碰撞的问题,避免造成结构损伤、甚至出现危险事故的情况。The control method of the boom system for a dust suppression vehicle of the present invention adopts the follow-up control technology of the second arm. First, based on the input height command of the fog cannon, the inverse solution algorithm is used to analyze the target angle position of the second arm, and then based on the first The actual angular position of the second arm adjusts the angular position of the first arm and the third arm respectively. In the process of adjusting the height of the fog cannon, it not only avoids the tediousness and danger of individually operating each arm to achieve lifting, but also eliminates the first Moving the first arm causes the problem of interference and collision between the arm and the arm, avoiding structural damage and even dangerous accidents.
如图9所示,本发明的第三实施例还提供一种抑尘车用臂架系统的控制系统,其采用如上所述的抑尘车用臂架系统的控制方法,所述控制系统包括输入单元100、角度检测单元101和控制器102,所述输入单元100和角度检测单元101均与控制器102连接,所述输入单元100用于输入雾炮的高度指令,所述角度检测单元101用于分别检测第二关节、第三关节、第四关节当前的角度位置信息,所述控制器102用于根据雾炮的高度指令和第二关节、第三关节、第四关节当前的角度位置信息控制第一油缸9、第二油缸8和第三油缸5关联复合动作。可以理解,所述输入单元100为触摸屏或者键盘,所述角度检测单元101为角度传感器,所述控制器102为单片机或者PLC控制器。As shown in FIG. 9, the third embodiment of the present invention also provides a control system of a boom system for a dust suppression vehicle, which adopts the control method of the boom system for a dust suppression vehicle as described above, and the control system includes An input unit 100, an angle detection unit 101, and a controller 102, the input unit 100 and the angle detection unit 101 are both connected to the controller 102, the input unit 100 is used to input the height command of the fog cannon, the angle detection unit 101 It is used to detect the current angular position information of the second joint, the third joint, and the fourth joint. The controller 102 is used to determine the current angular position of the second, third, and fourth joints according to the height command of the fog cannon The information controls the associated compound actions of the first cylinder 9, the second cylinder 8, and the third cylinder 5. It can be understood that the input unit 100 is a touch screen or a keyboard, the angle detection unit 101 is an angle sensor, and the controller 102 is a single-chip microcomputer or a PLC controller.
可以理解,所述控制系统还包括电液比例控制系统104,所述电液比例控制系统104与控制器102电连接,所述电液比例控制系统104还分别与第一油缸9、第二油缸8、第三油缸5和俯仰油缸2连接。所述控制器102在基于输入的雾炮高度指令和检测到的第二关节、第三关节、第四关节当前的角度位置信息分别计算得到第一油缸9、第二油缸8、第三油缸5的控制参数,并生成控制信号传输至电液比例控制系统104,所述电液比例控制系统104根据控制信号驱动第一油缸9、第二油缸8和第三油缸5,从而调节第一臂7与水平面的夹角、第二臂6和第一臂7之间的夹角、第三臂4和第二臂6之间的夹角。可以理解,所述输入单元100还用于输入雾炮1的俯仰角度指令,所述控制器102根据输入的俯仰角度指令计算得到俯仰油缸2的控制参数,并生成控制信号传输至电液比例控制系统104,所述电液比例控制系统104根据控制信号驱动俯仰油缸2,从而调节雾炮1的俯仰角度。It can be understood that the control system further includes an electro-hydraulic proportional control system 104, the electro-hydraulic proportional control system 104 is electrically connected to the controller 102, and the electro-hydraulic proportional control system 104 is also connected to the first cylinder 9 and the second cylinder respectively. 8. The third cylinder 5 is connected to the pitch cylinder 2. The controller 102 respectively calculates the first cylinder 9, the second cylinder 8, and the third cylinder 5 based on the input fog gun height command and the detected current angular position information of the second, third, and fourth joints. And generate control signals to transmit to the electro-hydraulic proportional control system 104. The electro-hydraulic proportional control system 104 drives the first cylinder 9, the second cylinder 8 and the third cylinder 5 according to the control signal, thereby adjusting the first arm 7. The included angle with the horizontal plane, the included angle between the second arm 6 and the first arm 7, and the included angle between the third arm 4 and the second arm 6. It can be understood that the input unit 100 is also used to input a pitch angle command of the fog cannon 1, and the controller 102 calculates the control parameters of the pitch cylinder 2 according to the input pitch angle command, and generates a control signal and transmits it to the electro-hydraulic proportional control. System 104, the electro-hydraulic proportional control system 104 drives the pitch cylinder 2 according to the control signal, thereby adjusting the pitch angle of the fog cannon 1.
本发明的抑尘车用臂架系统的控制系统,仅需输入雾炮1的高度指令即可实现雾炮高度的智能调节,操作十分方便,而且在调节过程中雾炮平台3始终处于水平状态,雾炮1喷出的水雾能达到最远的水平距离,从而大幅度地提高了雾炮1的作业范围。The control system of the boom system of the dust suppression vehicle of the present invention can realize the intelligent adjustment of the height of the fog cannon only by inputting the height command of the fog cannon 1, and the operation is very convenient, and the fog cannon platform 3 is always in a horizontal state during the adjustment process , The water mist sprayed by the fog cannon 1 can reach the farthest horizontal distance, which greatly increases the operation range of the fog cannon 1.
可以理解,本发明的第四实施例还提供一种抑尘车,其采用如上所述的抑尘车用臂架系统,并采用如上所述的抑尘车用臂架系统的控制方法和控制系统。It can be understood that the fourth embodiment of the present invention also provides a dust suppression vehicle, which adopts the above-mentioned dust suppression vehicle boom system, and adopts the above-mentioned control method and control of the dust suppression vehicle boom system system.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The foregoing descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
- 一种抑尘车用臂架系统,其特征在于,A boom system for dust suppression vehicles, which is characterized in that:包括第一臂(7)、第二臂(6)、第三臂(4)、第一油缸(9)、第二油缸(8)、第三油缸(5)和雾炮支座(3),所述第一臂(7)一端与回转平台(10)铰接,另一端与所述第二臂(6)铰接,所述第一油缸(9)一端与回转平台(10)铰接,另一端与所述第一臂(7)铰接,所述第二油缸(8)一端与所述第一臂(7)铰接,另一端分别与所述第二臂(6)和所述第一臂(7)铰接,所述第三臂(4)一端与所述第二臂(6)铰接,另一端与所述雾炮支座(3)固定连接,所述第三油缸(5)一端与所述第二臂(6)铰接,另一端与所述第三臂(4)铰接,所述雾炮支座(3)与雾炮(1)铰接,所述雾炮支座(3)在调节雾炮(1)的高度的过程中始终处于水平状态,所述第一油缸(9)、第二油缸(8)和第三油缸(5)均与抑尘车的电液比例控制系统连接。Including the first arm (7), the second arm (6), the third arm (4), the first cylinder (9), the second cylinder (8), the third cylinder (5) and the fog cannon mount (3) One end of the first arm (7) is hinged with the revolving platform (10), the other end is hinged with the second arm (6), one end of the first cylinder (9) is hinged with the revolving platform (10), and the other end It is hinged to the first arm (7), one end of the second oil cylinder (8) is hinged to the first arm (7), and the other end is respectively to the second arm (6) and the first arm ( 7) Articulation, one end of the third arm (4) is hinged to the second arm (6), the other end is fixedly connected to the fog cannon support (3), and one end of the third oil cylinder (5) is connected to the The second arm (6) is hinged, the other end is hinged with the third arm (4), the fog cannon support (3) is hinged with the fog cannon (1), and the fog cannon support (3) is adjusted The fog cannon (1) is always in a horizontal state during the height process, and the first oil cylinder (9), the second oil cylinder (8) and the third oil cylinder (5) are all connected with the electro-hydraulic proportional control system of the dust suppression vehicle.
- 如权利要求1所述的抑尘车用臂架系统,其特征在于,The boom system for a dust suppression vehicle according to claim 1, wherein:还包括与抑尘车的电液比例控制系统连接的俯仰油缸(2),所述俯仰油缸(2)一端与雾炮支座(3)铰接,另一端与雾炮(1)铰接。It also includes a pitching cylinder (2) connected with the electro-hydraulic proportional control system of the dust suppression vehicle. One end of the pitching cylinder (2) is hinged with the fog cannon support (3), and the other end is hinged with the fog cannon (1).
- 一种抑尘车用臂架系统的控制方法,采用如权利要求1所述的抑尘车用臂架系统,其特征在于,A control method of the boom system for a dust suppression vehicle adopts the boom system for a dust suppression vehicle according to claim 1, characterized in that:包括以下步骤:It includes the following steps:步骤S1:输入雾炮的高度指令;Step S1: Input the height command of the fog cannon;步骤S2:分别检测第二关节、第三关节、第四关节当前的角度位置信息,第二关节的角度位置信息为第一臂与水平面之间的夹角,初始为0,第三关节的角度位置信息为第一臂与第二臂之间的夹角,初始为0,第四关节的角度位置信息为第三臂与第二臂之间的夹角,初始为π;Step S2: Detect the current angular position information of the second joint, the third joint, and the fourth joint respectively. The angular position information of the second joint is the angle between the first arm and the horizontal plane, initially 0, the angle of the third joint The position information is the angle between the first arm and the second arm, which is initially 0, and the angle position information of the fourth joint is the angle between the third arm and the second arm, which is initially π;步骤S3:根据雾炮的高度指令和第二关节、第三关节、第四关节当前的角度位置信息驱动第一油缸、第二油缸和第三油缸关联复合动作。Step S3: According to the height instruction of the fog cannon and the current angular position information of the second joint, the third joint, and the fourth joint, the first, second, and third oil cylinders are driven to perform an associated compound action.
- 如权利要求3所述的抑尘车用臂架系统的控制方法,其特征在于,The control method of the boom system for a dust suppression vehicle according to claim 3, wherein:所述步骤S3具体包括以下步骤:The step S3 specifically includes the following steps:步骤S31:根据雾炮的高度指令和第三关节当前的角度位置信息控制第二油缸驱动第二臂调节至目标角度位置;Step S31: controlling the second oil cylinder to drive the second arm to adjust to the target angle position according to the height instruction of the fog cannon and the current angle position information of the third joint;步骤S32:根据第三关节当前的角度位置信息控制第一油缸驱动第一臂调节至目标角度位置;Step S32: controlling the first oil cylinder to drive the first arm to adjust to the target angular position according to the current angular position information of the third joint;步骤S33:根据第三关节当前的角度位置信息控制第三油缸驱动第三臂调节至目标角度位置。Step S33: controlling the third oil cylinder to drive the third arm to adjust to the target angular position according to the current angular position information of the third joint.
- 如权利要求4所述的抑尘车用臂架系统的控制方法,其特征在于,The control method of the boom system for a dust suppression vehicle according to claim 4, wherein:所述步骤S31中的第二臂的目标角度位置b 0为: The target angular position b 0 of the second arm in the step S31 is:当雾炮的高度指令H≤H1=L1*sin(A)时,第二臂的目标角度b 0=arcsin(H/L1); When the height command of the fog cannon is H≤H1=L1*sin(A), the target angle of the second arm b 0 = arcsin(H/L1);当雾炮的高度指令H>H1=L1*sin(A)时,第二臂的目标角度b 0=arcsin[(H-H1)/L2]+A; When the height command of the fog cannon H>H1=L1*sin(A), the target angle of the second arm b 0 =arcsin[(H-H1)/L2]+A;其中,L1表示第一臂的直线段延长至第二臂后的长度,L2表示第二臂的直线段延长至第一臂后的长度,A表示第一臂与水平面所能达到的最大角度,且A≤90°。Among them, L1 represents the length of the linear section of the first arm extended to the second arm, L2 represents the length of the linear section of the second arm extended to the length of the first arm, A represents the maximum angle that the first arm can reach from the horizontal plane, And A≤90°.
- 如权利要求4所述的抑尘车用臂架系统的控制方法,其特征在于,The control method of the boom system for a dust suppression vehicle according to claim 4, wherein:所述步骤S32中的第一臂的目标角度位置a 0为: The target angular position a 0 of the first arm in the step S32 is:当第二臂当前的角度位置信息b≤A时,第一臂的目标角度位置a 0=b; When the current angular position information of the second arm b≤A, the target angular position of the first arm a 0 =b;当第二臂当前的角度位置信息b>A时,第一臂的目标角度位置a 0=A; When the current angular position information of the second arm b>A, the target angular position of the first arm a 0 =A;A表示第一臂与水平面所能达到的最大角度,且A≤90°。A represents the maximum angle that the first arm can reach with the horizontal plane, and A≤90°.
- 如权利要求4所述的抑尘车用臂架系统的控制方法,其特征在于,The control method of the boom system for a dust suppression vehicle according to claim 4, wherein:所述步骤S33中的第三臂的目标角度位置c 0为: The target angular position c 0 of the third arm in the step S33 is:当第二臂当前的角度位置信息b≤A时,第三臂的目标角度位置c 0=π; When the current angular position information of the second arm b≤A, the target angular position of the third arm c 0 =π;当第二臂当前的角度位置信息b>A时,第三臂的目标角度位置c 0=π-(b-A); When the current angular position information of the second arm b>A, the target angular position of the third arm c 0 =π-(bA);A表示第一臂与水平面所能达到的最大角度,且A≤90°。A represents the maximum angle that the first arm can reach with the horizontal plane, and A≤90°.
- 一种抑尘车用臂架系统的控制系统,采用如权利要求3所述的控制方法,其特征在于,A control system of a boom system for a dust suppression vehicle adopts the control method according to claim 3, characterized in that:包括输入单元(100),用于输入雾炮(1)的高度指令;Including an input unit (100) for inputting the height command of the fog cannon (1);角度检测单元(101),用于分别检测第二关节、第三关节、第四关节当前的角度位置信息;The angle detection unit (101) is used to detect the current angle position information of the second joint, the third joint, and the fourth joint respectively;控制器(102),用于根据雾炮(1)的高度指令和第二关节、第三关节、第四关节当前的角度位置信息控制第一油缸(9)、第二油缸(8)和第三油缸(5)关联复合动作;The controller (102) is used to control the first oil cylinder (9), the second oil cylinder (8) and the first oil cylinder (9) according to the height command of the fog cannon (1) and the current angular position information of the second joint, the third joint and the fourth joint Three oil cylinders (5) related compound action;所述输入单元(100)和角度检测单元(101)均与控制器(102)连接。The input unit (100) and the angle detection unit (101) are both connected to the controller (102).
- 如权利要求8所述的抑尘车用臂架系统的控制系统,其特征在于,The control system of the boom system for a dust suppression vehicle according to claim 8, wherein:还包括与所述控制器(102)电连接的电液比例控制系统(104),所述电液比例控制系统(104)分别与第一油缸(9)、第二油缸(8)和第三油缸(5)连接;It also includes an electro-hydraulic proportional control system (104) electrically connected to the controller (102). The electro-hydraulic proportional control system (104) is respectively connected to the first cylinder (9), the second cylinder (8), and the third cylinder. Oil cylinder (5) connection;所述控制器(102)控制电液比例控制系统(104)驱动第一油缸(9)、第二油缸(8)和第三油缸(5)关联复合动作。The controller (102) controls the electro-hydraulic proportional control system (104) to drive the first oil cylinder (9), the second oil cylinder (8) and the third oil cylinder (5) to perform related compound actions.
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