WO2020244403A1 - Control system applicable to intelligent freezer and control method therefor - Google Patents
Control system applicable to intelligent freezer and control method therefor Download PDFInfo
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- WO2020244403A1 WO2020244403A1 PCT/CN2020/092077 CN2020092077W WO2020244403A1 WO 2020244403 A1 WO2020244403 A1 WO 2020244403A1 CN 2020092077 W CN2020092077 W CN 2020092077W WO 2020244403 A1 WO2020244403 A1 WO 2020244403A1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24215—Scada supervisory control and data acquisition
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- the present invention relates to the technical field of intelligent retail, in particular to a control system suitable for intelligent refrigerators and a control method thereof.
- control system for intelligent refrigerators has problems such as redundancy of hardware parts, complicated installation, and high cost. Therefore, it is necessary to improve the existing control system for intelligent refrigerators.
- the present invention proposes a control system and a control method suitable for intelligent refrigerators.
- the first aspect of the present invention is to provide a control system suitable for a smart refrigerator, including a smart refrigerator, a 4G router, and a host computer system.
- the smart refrigerator includes a sensor acquisition unit, a touch unit, an access control unit, and a main control unit ;among them:
- the information collection unit includes a number of sensors for collecting environmental information of the smart refrigerator and collecting user's biometric information, and sending the collected environmental information and the biometric information to the main control unit through an RS232 interface;
- the touch control unit is used to receive information input by a user, and transmit the input information to the main control unit;
- the access control unit is used to control the opening or closing of the access control device, and send the data of the access control state to the main control unit;
- the main control unit is configured to process the received access control state data, environmental information, and biometric information, and send the processed information to the host computer system through a USB interface;
- the host computer system conducts information interaction with the main control unit in real time, and sends a door opening and closing instruction to the main control unit according to the received processed information, and the main control unit controls the opening or closing of the access control device .
- the smart refrigerator further includes a power supply unit for supplying power to each functional unit, and the power supply unit is connected to the main control unit.
- the smart refrigerator further includes an audio unit, the audio unit is connected to the main control unit, and the host computer system instruction is received through the main control unit, Voice feedback and prompts follow user behavior.
- the main control unit is provided with a remote switch module, and the host computer system monitors and controls the remote switch module through a network HTTP service.
- the sensor collection unit includes a camera, a temperature sensor, a gravity sensor, and a light sensor.
- the main control unit adopts a 32-bit single-chip microcomputer.
- the RS232 interface is a 4-way RS232 interface; the USB interface is a 10-way USB interface.
- the host computer system sends a door opening and closing instruction to the main control unit through the USB interface, and the main control unit controls the door through the RS232 interface Opening or closing of access control equipment.
- the second aspect of the present invention is to provide a control method of the system suitable for smart refrigerators, which includes the following steps:
- S1 The host computer system detects whether the 4G router is connected to the Internet, and the main control unit waits for the host computer to exchange information;
- step S2 it is judged whether the main control unit can have received the feedback of the upper computer system's networking status, and if so, execute step S3;
- the host computer system judges whether the remote switch module can request the HTTP server, if so, execute S5;
- the main control unit starts to continuously receive the serial port signal of the sensor acquisition unit, and processes the sensor data transmitted by the serial port, and after the processing is completed, it is converted into a USB signal and sent to the host computer system;
- the main control unit detects the signal output by the electric bolt lock in the current access control unit, recognizes the output data, and interacts with the upper computer system in real time, and waits for the upper computer system to issue an operation instruction to switch the electric bolt lock;
- step S7 It is judged whether the main control unit has received the electric bolt lock operation instruction sent by the host computer system. If it is, the system has completed one cycle; if not, the step S7 is repeated.
- step S2 if it is determined that the main control unit does not receive the feedback of the upper computer system's networking status, step S1 is repeated.
- step S4 if the host computer system determines that the remote switch module cannot request the HTTP server, then it determines the number of times the remote switch module requests the HTTP server. If it is greater than 3 times, then Perform step S5; if less than or equal to 3 times, perform step S4.
- the present invention adopts the above technical scheme and has the following technical effects:
- control system of the present invention is realized by combining multiple functional modules, and is finally packaged into a complete whole system. It is not restricted by usage scenarios, installation methods, etc., and can be installed on current commercial refrigerators of various brands;
- Figure 1 is a schematic structural diagram of a control system suitable for intelligent refrigerators according to the present invention
- Fig. 2 is a schematic flowchart of a control method suitable for a smart refrigerator according to the present invention.
- this embodiment provides a control system suitable for a smart refrigerator, including a smart refrigerator, a 4G router, and an upper computer system.
- the smart refrigerator includes a sensor acquisition unit, a touch unit, an access control unit, and a main control unit. unit.
- the main control unit adopts a 32-bit single-chip microcomputer, and interacts with the host computer system through the 32-bit single-chip microcomputer to simulate multithreading.
- the information collection unit includes a number of sensors for collecting environmental information of a smart refrigerator and collecting biometric information of a user, and combining the collected environmental information and the biometrics.
- the information is sent to the main control unit through the RS232 interface.
- the information collection unit includes 4 sensors, which can be expanded to 5 sensors at most.
- the control system forwards the data of the 4 sensors at a frequency of 40 Hz.
- the collected data of the 4 sensors is uncovered and converted into USB signals through RS232, and communicates with the host computer system through the built-in HUB chip. In order to integrate all the functional units in all intelligent refrigerators and the upper computer communication into a serial port.
- the sensor collection unit includes a camera, a temperature sensor, a gravity sensor, a light sensor, etc., and is used to collect environmental factors such as temperature and light inside and outside the freezer in real time through a temperature sensor, a gravity sensor, and a light sensor. Collect the user's biometric information in real time.
- the gravity sensor detects the gravity change of the items on the current storage tray to identify the user's holding and placing situation, and assists with the camera.
- the touch control unit is used to receive information input by a user and transmit the input information to the main control unit; the touch control unit is a touch switch, which It is used to identify the user's intention to open the freezer door. After analyzing the received information and identifying the user's identity through the host computer system, the access control unit performs an opening operation for the current user, and the user takes out the item.
- the main control unit is used to process the received access control state data, environmental information, and biometric information, and send the processed information to The host computer system; and the host computer system communicates information with the main control unit in real time, and sends a door opening and closing instruction to the main control unit according to the received processed information, and the main control unit Control the opening or closing of access control equipment.
- the host computer system monitors the electric lock status of the access control equipment on the intelligent freezer in real time, analyzes the status of the cabinet door and the status of the bolt, thereby judging the current door opening and closing conditions of the intelligent cabinet, and interacts with the main control unit to complete the host computer Logic realization between system algorithm and control program.
- the smart freezer also includes a power supply unit for supplying power to each functional unit.
- the power supply unit is connected to the main control unit, and the main control unit provides Functional units such as sensor acquisition unit, touch control unit, access control unit, main control unit, audio unit, 4G router and host computer system provide power to ensure the normal operation of the system.
- the intelligent freezer control system is powered on for initialization. First, the function configuration of the main control unit is performed. After the function configuration is completed, the network chip is configured to the HTTP request mode, and the configuration is completed and enters the standby mode, waiting for network access.
- the smart refrigerator also includes an audio unit, which is connected to the main control unit, and receives host computer system instructions through the main control unit to communicate with the user Voice feedback and prompts for behavior.
- a remote switch module is provided on the main control unit, and the host computer system monitors and controls the remote switch module through a network HTTP service.
- the RS232 interface is a 4-way RS232 interface;
- the USB interface is a 10-way USB interface.
- the host computer system sends a door opening and closing instruction to the main control unit through the USB interface, and the main control unit controls the opening or closing of the access control device through the RS232 interface. Since the entire system of this embodiment uses a standard serial port communication method inside and outside, the entire system reserves multiple serial port communication methods with different functions at the beginning of the design, so it has good scalability in subsequent update iterations.
- the host configuration architecture of this embodiment can effectively increase the upper limit of the number of USB device connections of the current ordinary PC platform (equivalent to the upper computer system), and solve the problem of USB Insufficient bandwidth; solve the current situation of fewer serial ports on common PC platforms, and realize simultaneous multiple connections of USB and serial ports.
- the present invention manages multiple different types of functional units in the smart refrigerator through the main control unit, and drives each part of the functional units through the main control unit, thus realizing multiple input and single output.
- This mode greatly saves the communication resources of the host computer; and the main control unit of the intelligent freezer itself controls all functional units. It does not depend on the host computer system. At the same time, it can be used in conjunction with the host computer system to realize most of the current unmanned retail freezer scenarios. application.
- FIG 2 shows the specific flow of the intelligent freezer control method based on the control system described in Example 1.
- the control system processes the data sent and received according to specific logic, and uses a 32-bit single-chip microcomputer to simulate multithreading with the host computer. System interaction.
- the control method suitable for smart refrigerators includes the following steps:
- the host computer system detects whether the 4G router is connected to the Internet, and the main control unit waits for the host computer to exchange information; in this step S1, the upper computer and the main control unit are initialized, and the function configuration of the main control unit is first performed.
- the network chip is configured in HTTP request mode, and the configuration is completed and enters standby mode, waiting for network access;
- step S2 it is judged whether the main control unit can have received the feedback of the upper computer system's networking status, and if so, execute step S3;
- the main control unit After the main control unit receives the feedback information of successful networking, it configures the system ID, and at the same time requests the specified server address at a frequency of 0.1 Hz, and waits for the server to return the current host status data. After the data is successfully received, the system exits the standby mode and follows Power-on operation of each functional unit in logical sequence;
- control system After the control system exits the standby mode, it enters the main loop.
- the host computer system determines whether the remote switch module can request the HTTP server. Specifically, the HTTP service continues to request the server at a frequency of 0.1 Hz, and waits for the server to issue instructions to realize remote switching Machine function, if yes, execute S5; if no, execute fault tolerance mechanism to improve overall stability;
- S5 Forward the data of 4 sensors to the main control unit at a frequency of 40 Hz.
- the main control unit starts to continuously receive the serial port signal of the sensor acquisition unit, and processes the sensor data transmitted by the serial port. After the processing is completed, it is converted into a USB signal and sent to the upper level
- the computer system communicates with the host computer system through the built-in HUB chip;
- the main control unit detects the signal output by the electric bolt lock in the current access control unit, recognizes the output data, and interacts with the upper computer system in real time, and waits for the upper computer system to issue an operation instruction to switch the electric bolt lock;
- step S7 It is judged whether the main control unit has received the electric bolt lock operation instruction sent by the host computer system. If it is, the system has completed one cycle; if not, the step S7 is repeated.
- step S2 if it is determined that the main control unit does not receive the feedback of the upper computer system networking status, step S1 is repeated.
- step S4 if the host computer system determines that the remote switch module cannot request the HTTP server, then it determines the number of times the remote switch module requests the HTTP server. If it is greater than 3 times, then execute step S5; If it is less than or equal to 3 times, step S4 is executed.
- step S6 the host computer system monitors the electric lock status of the access control unit in the smart freezer in real time through the main control unit, and analyzes the status of the cabinet door and the lock tongue to determine The current door opening and closing conditions of the intelligent freezer and the interaction with the main control unit complete the logic realization between the upper computer algorithm and the main control unit control program.
Abstract
Description
Claims (10)
- 一种适用于智能冷柜的控制系统,包括智能冷柜、4G路由器和上位机系统,其特征在于,所述智能冷柜包括传感器采集单元、触控单元、门禁控制单元和主控单元;其中:A control system suitable for a smart refrigerator, including a smart refrigerator, a 4G router, and an upper computer system, wherein the smart refrigerator includes a sensor acquisition unit, a touch unit, an access control unit and a main control unit; wherein:所述信息采集单元包括若干用于采集智能冷柜环境信息和采集用户的生物特征信息的传感器,并将采集到的所述环境信息和所述生物特征信息通过RS232接口发送给所述主控单元;The information collection unit includes a number of sensors for collecting environmental information of the smart refrigerator and collecting user's biometric information, and sending the collected environmental information and the biometric information to the main control unit through an RS232 interface;所述触控单元用于接收用户输入的信息,并将所述输入的信息传送给所述主控单元;The touch control unit is used to receive information input by a user, and transmit the input information to the main control unit;所述门禁控制单元用于控制门禁设备的打开或关闭,并将门禁状态的数据发送给所述主控制单元;The access control unit is used to control the opening or closing of the access control device, and send the data of the access control state to the main control unit;所述主控单元用于对接收到的所述门禁状态的数据、环境信息和生物特征信息进行处理,并将处理后的信息通过USB接口发送给所述上位机系统;以及The main control unit is configured to process the received access control state data, environmental information, and biometric information, and send the processed information to the host computer system through a USB interface; and所述上位机系统实时与所述主控单元进行信息交互,并根据接收的所述处理后的信息向所述主控单元发送开关门指令,由所述主控单元控制门禁设备的打开或关闭。The host computer system conducts information interaction with the main control unit in real time, and sends a door opening and closing instruction to the main control unit according to the received processed information, and the main control unit controls the opening or closing of the access control device .
- 根据权利要求1所述的适用于智能冷柜的控制系统,其特征在于,所述智能冷柜还包括一用于为各功能单元供电的供电单元,所述供电单元与所述主控单元连接。The control system suitable for a smart refrigerator according to claim 1, wherein the smart refrigerator further comprises a power supply unit for supplying power to each functional unit, and the power supply unit is connected to the main control unit.
- 根据权利要求1所述的适用于智能冷柜的控制系统,其特征在于,所述智能冷柜还包括一音频单元,所述音频单元与所述主控单元连接,通过所述主控单元接收上位机系统指令,跟用户行为进行语音反馈与提示。The control system suitable for a smart refrigerator according to claim 1, wherein the smart refrigerator further comprises an audio unit, the audio unit is connected to the main control unit, and the host computer is received by the main control unit System commands, voice feedback and prompts with user behavior.
- 根据权利要求1所述的适用于智能冷柜的控制系统,其特征在于,所述主控单元上设有远程开关机模块,所述上位机系统通过网络HTTP服务对所述远程开关机模块进行监测与控制。The control system suitable for intelligent refrigerators according to claim 1, wherein the main control unit is provided with a remote switch module, and the host computer system monitors the remote switch module through a network HTTP service And control.
- 根据权利要求1所述的适用于智能冷柜的控制系统,其特征在于,所述传感器采集单元包括摄像头、温度传感器、重力传感器和光照传感器。The control system suitable for a smart refrigerator according to claim 1, wherein the sensor collection unit includes a camera, a temperature sensor, a gravity sensor, and a light sensor.
- 根据权利要求1所述的适用于智能冷柜的控制系统,其特征在于,所述RS232接口为4路RS232接口;所述USB接口为10路USB接口。The control system suitable for a smart refrigerator according to claim 1, wherein the RS232 interface is a 4-way RS232 interface; the USB interface is a 10-way USB interface.
- 根据权利要求1所述的适用于智能冷柜的控制系统,其特征在于,所述主控单元采用32位单片机。The control system suitable for intelligent refrigerators according to claim 1, wherein the main control unit adopts a 32-bit single-chip microcomputer.
- 一种如权利要求1-7任一项所述系统的适用于智能冷柜的控制方法,其特征在于,包括如下步骤:A control method suitable for a smart refrigerator of the system according to any one of claims 1-7, characterized in that it comprises the following steps:S1,上位机系统检测4G路由器是否联网,主控单元等待上位机交互信息;S1: The host computer system detects whether the 4G router is connected to the Internet, and the main control unit waits for the host computer to exchange information;S2,判断主控单元是否可以已接收到上位机系统联网情况的反馈,若是,则执行步骤S3;S2, it is judged whether the main control unit can have received the feedback of the upper computer system's networking status, and if so, execute step S3;S3,主控单元接收到联网成功反馈信息后,按照一定的逻辑顺序对各功能单元进行上电操作;S3: After receiving the feedback information of successful networking, the main control unit performs power-on operations on each functional unit in a certain logical sequence;S4,由上位机系统判断远程开关模块是否可以请求到HTTP服务器,若是,则执行S5;S4, the host computer system judges whether the remote switch module can request the HTTP server, if so, execute S5;S5,主控单元开始连续接收传感器采集单元的串口信号,并对串口传输的传感器数据进行处理,处理完成后转换为USB信号发送至上位机系统;S5, the main control unit starts to continuously receive the serial port signal of the sensor acquisition unit, and processes the sensor data transmitted by the serial port, and after the processing is completed, it is converted into a USB signal and sent to the host computer system;S6,主控单元检测当前门禁控制单元中电插锁输出的信号,对输出的数据进行识别,并实时与上位机系统进行交互,等待上位机系统发出开关电插锁的操作指令;S6, the main control unit detects the signal output by the electric bolt lock in the current access control unit, recognizes the output data, and interacts with the upper computer system in real time, and waits for the upper computer system to issue an operation instruction to switch the electric bolt lock;S7,判断主控单元是否接收到上位机系统发送的电插锁操作指令,若是,则系统执行完成一个周期;若否,则重复执行步骤S7。S7: It is judged whether the main control unit has received the electric bolt lock operation instruction sent by the host computer system. If it is, the system has completed one cycle; if not, the step S7 is repeated.
- 根据权利要求8所述的适用于智能冷柜的控制方法,其特征在于,步骤S2中,若判断主控单元接收不到上位机系统联网情况的反馈,则重复执行步骤S1。The control method suitable for a smart refrigerator according to claim 8, characterized in that, in step S2, if it is determined that the main control unit cannot receive the feedback of the upper computer system's networking status, step S1 is repeated.
- 根据权利要求9所述的适用于智能冷柜的控制方法,其特征在于,步骤S4中,若上位机系统判断远程开关模块请求不到HTTP服务器,则判断远程开关模块请求HTTP服务器次数,若大于3次,则执行步骤S5;若小于等于3次,则执行步骤S4。The control method suitable for a smart refrigerator according to claim 9, characterized in that, in step S4, if the host computer system determines that the remote switch module cannot request the HTTP server, then it is determined that the number of HTTP server requests from the remote switch module is greater than 3. If it is less than or equal to 3 times, then execute step S4.
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