WO2020244165A1 - Rock wool production kiln, device and process - Google Patents

Rock wool production kiln, device and process Download PDF

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Publication number
WO2020244165A1
WO2020244165A1 PCT/CN2019/119664 CN2019119664W WO2020244165A1 WO 2020244165 A1 WO2020244165 A1 WO 2020244165A1 CN 2019119664 W CN2019119664 W CN 2019119664W WO 2020244165 A1 WO2020244165 A1 WO 2020244165A1
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WO
WIPO (PCT)
Prior art keywords
rock wool
burner
kiln
furnace
furnace body
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PCT/CN2019/119664
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French (fr)
Chinese (zh)
Inventor
代森伟
任转波
范中华
张宏伟
孙仁权
Original Assignee
安德森热能科技(苏州)有限责任公司
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Priority claimed from CN201910474591.9A external-priority patent/CN112097515A/en
Priority claimed from CN201920820908.5U external-priority patent/CN210426055U/en
Application filed by 安德森热能科技(苏州)有限责任公司 filed Critical 安德森热能科技(苏州)有限责任公司
Publication of WO2020244165A1 publication Critical patent/WO2020244165A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235Heating the glass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid

Definitions

  • the invention relates to the technical field of rock wool production, in particular to a rock wool production kiln, equipment and process.
  • rock wool production mainly relies on cupolas, using coke and ore raw materials. Not only is it not environmentally friendly, but because of its dependence on carbon, it is contrary to the concept of low-carbon, environmentally friendly and green development.
  • the Chinese government made a solemn promise to the world that "by 2020, carbon dioxide emissions per unit of GDP will be reduced by 40%-45% compared to 2005".
  • rock wool has a barrier effect on the penetration of radiant heat, the radiation of high-temperature pure oxygen flames can affect a large amount of glass. The effect of melting production is not good.
  • the purpose of the present invention is to provide a rock wool production kiln, equipment and process.
  • a rock wool production kiln including:
  • Furnace body the outer wall of the furnace body is provided with a water cooling jacket
  • a screw feeder installed at the first feeding port of the furnace body, the first feeding port being located below the liquid level of the melt in the furnace body during production;
  • a vibrating feeder installed at the second feeding port of the furnace body
  • a burner the burner is installed at the bottom of the furnace body or the side wall of the lower part of the furnace body, and the nozzle of the burner is immersed under the liquid surface of the melt in the furnace body;
  • the flue which is used to discharge exhaust gas from the furnace body during production, is arranged on the upper part of the furnace body;
  • the forehearth is used for discharging the melt in the furnace.
  • the present invention adopts a submerged combustion method.
  • the fuel and combustion-supporting gas are fully mixed and burned with the raw materials.
  • the fuel is directly injected into the raw materials, and flames and combustion are generated in the raw materials to melt the raw materials.
  • the burner is placed in the furnace At the bottom, the heat transfer method is improved and the melt has a violent convection stirring effect.
  • the energy utilization rate is extremely high, which is 3 times higher than that of traditional kilns.
  • the NOx emission is low, which is 2 times lower than that of traditional kilns.
  • the area of the kiln is designed to be 2-6m 2 , it is convenient to start and stop, can melt bulk materials or powder materials, and the output can reach 30-100t/d; the water-cooled furnace body is used, the furnace life is long, and the refractory materials are greatly reduced.
  • the use of, the dust emission is reduced by 10 times; no CO treatment system is needed, saving a lot of equipment investment and operating costs.
  • the burner includes:
  • the burner body includes a nozzle panel, a gas chamber, and a combustion-supporting gas chamber.
  • the nozzle panel is evenly provided with a plurality of nozzles.
  • the gas chamber and the combustion-supporting gas chamber are respectively distributed on both sides under the nozzle panel,
  • the nozzle panel is provided with an air guide hole communicating from the fuel gas chamber and the combustion-supporting gas chamber to the nozzle;
  • the cooling water channel surrounds the burner body.
  • a circle of half partitions is provided in the cooling water channel.
  • the water inlet and the water outlet of the cooling water channel are respectively located on both sides of the half partition, and the inlet The water outlet and the water outlet are respectively distributed at opposite ends of the burner body.
  • the heated water flow generates heat through the side wall to preheat the fuel gas and the combustion air, which improves the flame temperature and stability and reduces the heat loss.
  • the nozzle is a concave hemispherical groove
  • the gas guide hole connected to the gas chamber and the gas guide hole connected to the combustion-supporting gas chamber are both in a straight line
  • the two gas guide holes are arranged tangentially to the nozzle
  • the openings of the two air guide holes on the inner wall of the nozzle are arranged diagonally.
  • the number of the bottom surface area of the furnace body 2 is less than 4m, the burner is 2; furnace an area of the bottom surface area 2m 2 on the basis of each additional area 2m 2, the increase in the number of burners 1 .
  • the height of the first charging port from the bottom surface of the furnace body is 15%-50% of the height of the liquid level of the melt in the furnace body during production.
  • the above-mentioned preferred scheme is adopted to ensure stable and orderly melting production during normal production, and reduce the fluctuation of the combustion and melting process caused by the feeding of materials into the small space kiln.
  • the flue has an inclined part on the top of the furnace body, and a temperature sensor is arranged on the upper part of the flue.
  • the inclined part can prevent the heat exchanger from being blocked, and the temperature measuring sensor is arranged on the upper part of the flue, which can detect the temperature in the kiln more reliably.
  • an ignition rod is provided on the burner, and a flame detector is provided on the ignition rod.
  • the burner is equipped with ignition rod and flame detection, and the ignition step can respectively detect the self flame in real time.
  • the upper part of the side wall of the furnace body is provided with an openable and closable furnace door, and an ignition gun mechanism is provided corresponding to the position of the furnace door.
  • the ignition gun mechanism includes an ignition gun, a telescopic mechanism and a swing mechanism, and the telescopic mechanism drives the The firing gun telescopically moves, and the swing mechanism drives the telescopic mechanism and the firing gun to swing together.
  • the burner structure can be simplified, and the kiln configuration cost can be saved by using an external single igniter to ignite.
  • a rock wool production equipment includes a rock wool production kiln, a fiberizer, a cotton collector, and a curing furnace.
  • the forehearth of the rock wool production kiln is connected to the fiberizer, and the fiberizer blows The fibers are compressed into rock wool fiber sheets by the cotton collector, and then dried and solidified into rock wool in the curing oven.
  • the flue of the rock wool production kiln is connected to the heat exchanger and the flue gas treatment system, and the heat circulation pipeline of the heat exchanger is also connected to the curing furnace;
  • the thermal circulation pipeline of the heat exchanger is also connected to the raw material storage to be melted;
  • the thermal circulation pipeline of the heat exchanger is also connected to the fuel gas supply pipeline and the combustion-supporting gas supply pipeline of the burner.
  • the rock wool production efficiency is high, the quality is stable, and the heat exchanger fully comprehensively reuses the flue gas heat, which saves energy consumption, reduces production costs, and reduces pollution emissions.
  • a rock wool production process which includes the following steps:
  • Batching steps Weigh the raw materials according to the material side, and add them to the silo of the screw feeder and vibrating feeder after mixing;
  • Ignition steps Ignite the burner through the ignition system to reach the set temperature in the kiln;
  • Feeding steps Firstly, feed through the screw feeder and the vibrating feeder at the same time.
  • the melt level in the furnace reaches the set value, turn off the vibrating feeder, and adjust the feeding amount through the screw feeder to keep the feeding and discharge in balance , To keep the melt in the furnace within the set liquid level range;
  • High-temperature melting temperature control step by adjusting the flow ratio of the burner gas and the combustion-supporting gas, the furnace temperature is controlled to be kept in the range of 1100-1600°C;
  • Fiber-forming step through the fiberizer, blowing into fibers;
  • Cotton collection step the fiber is pressed into a certain thickness of rock wool fiber through the cotton collector;
  • Curing step drying and curing a certain thickness of rock wool fiber through a curing oven
  • Slicing step Pack the solidified rock wool slices according to the required specifications to make finished rock wool.
  • the flow ratio of the burner gas and the combustion-supporting gas adopts double cross-limiting control to ensure that the air-fuel ratio remains stable during the flow adjustment, the flow adjustment does not fluctuate, and the rock wool quality is more stable ,high productivity.
  • the ignition step includes the following steps:
  • Step A1 The igniter is pre-installed on the external mounting bracket of the kiln, and the mounting bracket is equipped with a telescopic mechanism and a swing mechanism; in turn, the igniter is close to the upper part of each burner to ignite the burner;
  • Step A2 After the last burner is ignited, stay on the upper part of the burner, turn off the natural gas of the igniter, retain the outflow of the combustion-supporting gas of the igniter, and continuously detect the flame through the flame detector on the igniter, and re-ignite if the flame goes out ;
  • Step A3 When the furnace temperature reaches 850°C or more, turn off the combustion-supporting gas of the ignition gun, exit the furnace, and close the furnace door.
  • the burner is ignited by an external ignition gun.
  • the ignition gun can be activated at any time for heat preservation of the kiln.
  • the ignition step includes the following steps:
  • Step B1 The burner has its own ignition rod, which has a flame detection function; each burner is ignited by its ignition rod and continues to detect the flame. If the flame is extinguished, it will ignite again;
  • Step B2 When the furnace temperature reaches 850°C or higher, the flame detection function is on standby, and the temperature of the furnace is detected by the temperature sensor.
  • each burner is equipped with ignition rods, which improves the stability and reliability of ignition and can detect the flame of each burner in real time.
  • Figure 1 is a schematic structural diagram of an embodiment of the present invention
  • Figure 2 is a schematic structural view of an embodiment of the burner of the present invention.
  • Figure 3 is a sectional view of the structure taken along the line A-A in Figure 2;
  • Figure 4 is a flow chart of the rock wool production process of the present invention.
  • furnace body 11- water cooling jacket; 12- first feeding port; 13- second feeding port; 14- flue; 15- feed channel; 2- burner; 21- burner body; 211- nozzle panel; 212-nozzle; 213-air guide hole; 214-gas chamber; 215-combustion-supporting gas chamber; 22-cooling water channel; 221-water inlet; 222-water outlet; 223-half partition.
  • one embodiment of the present invention is: a rock wool production kiln, including:
  • Furnace body 1 the outer wall of the furnace body 1 is provided with a water cooling jacket 11;
  • the screw feeder is installed at the first feeding port 12 of the furnace body 1, and the first feeding port 12 is located below the liquid level of the melt in the furnace body during production;
  • Vibrating feeder which is installed at the second feeding port 13 of the furnace body 1;
  • the burner 2 is installed at the bottom of the furnace body or the side wall of the lower part of the furnace body, and the nozzle of the burner 2 is immersed under the liquid surface of the melt in the furnace body;
  • the flue 14 is used to discharge exhaust gas from the furnace body during production, and is arranged on the upper part of the furnace body 1;
  • the forehearth 15 is used for discharging the melt in the furnace.
  • the forehearth adopts fused bricks, and the gate brick is used to adjust the discharge speed.
  • the beneficial effects of adopting the above technical scheme are: using the submerged combustion method, the fuel and combustion-supporting gas are fully mixed and burned with the raw materials, the fuel is directly injected into the raw materials, and flames and combustion are generated inside the raw materials to melt the raw materials, and the burner is placed in the furnace At the bottom, the heat transfer method is improved and the melt has a violent convection stirring effect.
  • the energy utilization rate is extremely high, which is 3 times higher than that of traditional kilns.
  • the NOx emission is low, which is 2 times lower than that of traditional kilns.
  • the area of the kiln is designed to be 2-6m 2 , it is convenient to start and stop, can melt bulk materials or powder materials, and the output can reach 30-100t/d; the water-cooled furnace body is used, the furnace life is long, and the refractory materials are greatly reduced.
  • the use of, the dust emission is reduced by 10 times; no CO treatment system is needed, saving a lot of equipment investment and operating costs.
  • the burner 2 includes: a burner body 21, which includes a nozzle panel 211, a gas chamber 214, and a combustion-supporting gas chamber 215. A plurality of nozzles 212 are provided. The gas chamber 214 and the combustion-supporting gas chamber 215 are respectively distributed on both sides below the nozzle panel 211.
  • the nozzle panel 211 is provided with the combustion chamber 214 and the combustion-supporting gas chamber 215 respectively connected to the nozzle 212
  • the combustion-supporting gas of the burner can be air, preheated air, oxygen-enriched or oxygen.
  • the nozzle 212 is a concave hemispherical groove, and the air guide hole 213 connected to the fuel gas chamber 214 and the air guide hole 213 connected to the combustion gas chamber 215
  • the two air guide holes 213 are arranged tangentially to the nozzle 212, and the two air guide holes 213 are arranged diagonally at the opening of the inner wall of the nozzle.
  • the overall size of the burner is 150mm(W) ⁇ 600mm(L), and when the bottom area of the furnace body is less than 4m 2 , the number of the burners is two; the bottom surface of the furnace body area based on the area 2m 2, 2m 2 for each additional area, increasing the number of burners 1.
  • the beneficial effects of adopting the above technical solution are: adopting a reasonable number of burners to ensure combustion efficiency, prevent excessive combustion from generating excessive smoke, and effectively reduce emissions.
  • burners are installed at the bottom of the furnace body and the lower side wall of the furnace body at the same time.
  • the approximate size of the kiln is long 2400mm ⁇ width 1650mm ⁇ high 2000mm
  • the melt level in the furnace during normal production is about 1000mm
  • two burners are installed on the bottom of the furnace body, and one burner is installed on the lower part of the side wall opposite the furnace body and the forehearth.
  • the thermal impact of the burner on the side wall also promotes the flow of the melt to the end of the material channel, reducing the circulation of the melt in the furnace and improving the production efficiency.
  • the height of the first charging port 12 from the bottom surface of the furnace body is 15%-50% of the liquid level of the melt in the furnace body during production.
  • the flue has an inclined part on the top of the furnace body, and a temperature sensor is provided on the upper part of the flue.
  • the inclined part can prevent the heat exchanger from being blocked, and the temperature measuring sensor is arranged on the upper part of the flue, which can detect the temperature in the kiln more reliably.
  • an ignition rod is provided on the burner, and a flame detector is provided on the ignition rod.
  • the beneficial effect of adopting the above technical solution is that the burner is equipped with ignition rod and flame detection, and the ignition step can detect its own flame in real time.
  • an openable and closable furnace door is provided on the upper part of the side wall of the furnace body, and a firing gun mechanism is provided corresponding to the position of the furnace door.
  • the firing gun mechanism includes a firing gun, a telescopic mechanism and a swing mechanism.
  • the telescopic mechanism drives the igniter to telescopically move, and the swing mechanism drives the telescopic mechanism and the igniter to swing together.
  • a rock wool production equipment includes a rock wool production kiln, a fiberizer, a cotton collector, and a curing furnace.
  • the forehearth of the rock wool production kiln is connected to the fiberizer, and the fiberizer blows The fibers are compressed into rock wool fiber sheets by the cotton collector, and then dried and solidified into rock wool in the curing oven.
  • it further includes a heat exchanger, the flue of the rock wool production kiln is connected to the heat exchanger and the flue gas treatment system, and the heat circulation pipeline of the heat exchanger is also Connected to the curing furnace; the thermal cycle pipeline of the heat exchanger is also connected to the raw material to be melted; the thermal cycle pipeline of the heat exchanger is also connected to the fuel gas supply pipe and the combustion-supporting gas supply pipe of the burner road.
  • the beneficial effects of adopting the above technical scheme are: integrated submerged combustion kiln, rock wool production efficiency is high, quality is stable, the heat exchanger fully comprehensively reuses the flue gas heat, saves energy consumption, reduces production costs, and reduces pollution emission.
  • a rock wool production process includes the following steps:
  • Batching steps Weigh the raw materials according to the material side, and add them to the silo of the screw feeder and vibrating feeder after mixing;
  • Ignition steps Ignite the burner through the ignition system to reach the set temperature in the kiln;
  • Feeding steps Firstly, feed through the screw feeder and the vibrating feeder at the same time.
  • the melt level in the furnace reaches the set value, turn off the vibrating feeder, and adjust the feeding amount through the screw feeder to keep the feeding and discharge in balance , To keep the melt in the furnace within the set liquid level range;
  • High-temperature melting temperature control step by adjusting the ratio of the flow rate of the burner gas to the combustion-supporting gas, the furnace temperature is controlled to be kept in the range of 1100-1600°C;
  • Fiber-forming step through the fiberizer, blowing into fibers;
  • Cotton collection step the fiber is pressed into a certain thickness of rock wool fiber through the cotton collector;
  • Curing step drying and curing a certain thickness of rock wool fiber through a curing oven
  • Slicing step Pack the solidified rock wool slices according to the required specifications to make finished rock wool.
  • the beneficial effects of using the above technical solution are: with the help of the submerged combustion method, the flow ratio of the burner gas and the combustion-supporting gas adopts double cross-limiting control to ensure that the air-fuel ratio remains stable during the flow adjustment, the flow adjustment does not fluctuate, and the rock wool quality More stable and high production efficiency.
  • the ignition step includes the following steps:
  • Step A1 The igniter is pre-installed on the external mounting bracket of the kiln, and the mounting bracket is equipped with a telescopic mechanism and a swing mechanism; in turn, the igniter is close to the upper part of each burner to ignite the burner;
  • Step A2 After the last burner is ignited, stay on the upper part of the burner, turn off the natural gas of the igniter, retain the outflow of the combustion-supporting gas of the igniter, and continuously detect the flame through the flame detector on the igniter, and re-ignite if the flame goes out ;
  • Step A3 When the furnace temperature reaches 850°C or more, turn off the combustion-supporting gas of the ignition gun, exit the furnace, and close the furnace door.
  • the beneficial effect of adopting the above technical solution is that the burner is ignited by an external ignition gun, and when the kiln needs to be kept warm urgently, the ignition gun can be activated at any time for keeping the furnace warm.
  • the ignition step includes the following steps:
  • Step B1 The burner has its own ignition rod, which has a flame detection function; each burner is ignited by its own ignition rod and continues to detect the flame. If the flame is extinguished, it will ignite again;
  • Step B2 When the furnace temperature reaches 850°C or higher, the flame detection function is on standby, and the temperature of the furnace is detected by the temperature sensor.
  • each burner is equipped with ignition rods, which improves the stability and reliability of ignition, and can detect the flame of each burner in real time.

Abstract

Provided in the present invention are a rock wool production kiln, device and process. The rock wool production kiln comprises a kiln body, a water-cooling jacket, a screw feeder, a vibrating feeder and a combustor, wherein the water-cooling jacket covers an outer wall of the kiln body, and the combustor is mounted at a bottom portion of the kiln body or a side wall of a lower portion of the kiln body. By means of a submerged combustion manner, fuel, combustion-supporting gas and a raw material are fully mixed and combusted, and the fuel is directly injected into the raw material, thereby improving a heat transfer manner and having a severe convection stirring effect on melt, such that the energy utilization rate is extremely high and is three times higher than that of a traditional kiln; nitrogen oxide (NOx) emissions are low and are two times lower than that of a traditional kiln; the size of the kiln is small, the area of the kiln is designed to be 2-6 m2, the kiln is easy to start and stop and can melt large materials or powder, and the discharge amount can reach 30 t/d-100 t/d; a water-cooling kiln body is used, so that the service life of the kiln is long, the use of a refractory material is greatly reduced, and dust emission is reduced by 10 times; and a CO treatment system is not needed, and a large amount of equipment investment and operating costs are saved.

Description

一种岩棉生产窑炉、设备及工艺Rock wool production kiln, equipment and process 技术领域Technical field
本发明涉及岩棉生产技术领域,具体涉及一种岩棉生产窑炉、设备及工艺。The invention relates to the technical field of rock wool production, in particular to a rock wool production kiln, equipment and process.
背景技术Background technique
目前岩棉生产主要还是靠冲天炉,使用焦炭和矿石原料。不仅不环保,而且由于对碳的依赖,和低碳环保绿色发展的理念相悖。中国政府在哥本哈根世界气候大会上,向世界庄严做出“到2020年,单位国内生产总值二氧化碳排放比2005年下降40%-45%”的承诺。就迫切需要一个新的高效环保的岩棉生产技术。尽管目前有一些采用无碳的岩棉生产工艺,采用富氧、纯氧和天然气的燃烧方式,但由于岩棉对辐射热的穿透具有阻隔效果,通过高温纯氧火焰的辐射对大量玻璃的熔化生产的效果不好。At present, rock wool production mainly relies on cupolas, using coke and ore raw materials. Not only is it not environmentally friendly, but because of its dependence on carbon, it is contrary to the concept of low-carbon, environmentally friendly and green development. At the World Climate Conference in Copenhagen, the Chinese government made a solemn promise to the world that "by 2020, carbon dioxide emissions per unit of GDP will be reduced by 40%-45% compared to 2005". There is an urgent need for a new, efficient and environmentally friendly rock wool production technology. Although there are currently some carbon-free rock wool production processes that use oxygen-enriched, pure oxygen and natural gas combustion methods, because rock wool has a barrier effect on the penetration of radiant heat, the radiation of high-temperature pure oxygen flames can affect a large amount of glass. The effect of melting production is not good.
发明内容Summary of the invention
为了克服上述现有技术的不足,本发明的目的是提供了一种岩棉生产窑炉、设备及工艺。In order to overcome the above shortcomings of the prior art, the purpose of the present invention is to provide a rock wool production kiln, equipment and process.
为达到上述目的,本发明解决其技术问题所采用的技术方案是:一种岩棉生产窑炉,包括:In order to achieve the above objective, the technical solution adopted by the present invention to solve the technical problem is: a rock wool production kiln, including:
炉体,所述炉体外壁包设有水冷套;Furnace body, the outer wall of the furnace body is provided with a water cooling jacket;
螺旋加料机,其安装在所述炉体的第一加料口处,所述第一加料口位于生产时炉体内熔体的液面以下;A screw feeder installed at the first feeding port of the furnace body, the first feeding port being located below the liquid level of the melt in the furnace body during production;
振动给料机,其安装在所述炉体的第二加料口处;A vibrating feeder installed at the second feeding port of the furnace body;
燃烧器,所述燃烧器安装在炉体的底部或炉体下部侧壁,所述燃烧器的喷嘴浸没在炉体内熔体液面下;A burner, the burner is installed at the bottom of the furnace body or the side wall of the lower part of the furnace body, and the nozzle of the burner is immersed under the liquid surface of the melt in the furnace body;
烟道,其用于排出生产时炉体内废气,其设置在炉体的上部;The flue, which is used to discharge exhaust gas from the furnace body during production, is arranged on the upper part of the furnace body;
料道,其用于炉体内熔体的出料。The forehearth is used for discharging the melt in the furnace.
本发明相较于现有技术,采用浸没式燃烧方式,燃料和助燃气体 与原材料充分混合燃烧,燃料直接喷射到原料内部,在原料内部产生火焰和燃烧使原料熔化,燃烧器放置在窑炉的底部,改善了传热方式并对熔体产生剧烈的对流搅拌作用,能量利用率极高,超传统窑炉过3倍;NOx氮氧化物排放量低,比传统窑炉低2倍;体积小,炉窑面积设计成2-6m 2,启停方便,可以熔化大块物料或粉料,出料量可达30-100t/d;采用水冷炉体,窑炉寿命长,大大减少了耐火材料的使用,粉尘排放降低10倍;无需CO处理系统,节省大量设备投资和运行成本。 Compared with the prior art, the present invention adopts a submerged combustion method. The fuel and combustion-supporting gas are fully mixed and burned with the raw materials. The fuel is directly injected into the raw materials, and flames and combustion are generated in the raw materials to melt the raw materials. The burner is placed in the furnace At the bottom, the heat transfer method is improved and the melt has a violent convection stirring effect. The energy utilization rate is extremely high, which is 3 times higher than that of traditional kilns. The NOx emission is low, which is 2 times lower than that of traditional kilns. Small size The area of the kiln is designed to be 2-6m 2 , it is convenient to start and stop, can melt bulk materials or powder materials, and the output can reach 30-100t/d; the water-cooled furnace body is used, the furnace life is long, and the refractory materials are greatly reduced The use of, the dust emission is reduced by 10 times; no CO treatment system is needed, saving a lot of equipment investment and operating costs.
进一步地,所述燃烧器包括:Further, the burner includes:
燃烧器本体,其包括喷嘴面板、燃气腔室和助燃气体腔室,所述喷嘴面板上均匀设有多个喷嘴,所述燃气腔室和助燃气体腔室分别分布在喷嘴面板下方的两侧,所述喷嘴面板上设有从所述燃气腔室和助燃气体腔室连通到所述喷嘴的导气孔;The burner body includes a nozzle panel, a gas chamber, and a combustion-supporting gas chamber. The nozzle panel is evenly provided with a plurality of nozzles. The gas chamber and the combustion-supporting gas chamber are respectively distributed on both sides under the nozzle panel, The nozzle panel is provided with an air guide hole communicating from the fuel gas chamber and the combustion-supporting gas chamber to the nozzle;
冷却水通道,其包围在燃烧器本体的四周,所述冷却水通道内设有一圈半隔片,所述冷却水通道的进水口和出水口分别位于半隔片的两侧,且所述进水口和出水口分别分布在燃烧器本体相对的两端。The cooling water channel surrounds the burner body. A circle of half partitions is provided in the cooling water channel. The water inlet and the water outlet of the cooling water channel are respectively located on both sides of the half partition, and the inlet The water outlet and the water outlet are respectively distributed at opposite ends of the burner body.
采用上述优选的方案,加热的水流通过侧壁产生热量对燃气和助燃空气进行预热,提高了火焰温度和稳定性,减少热量损失。By adopting the above-mentioned preferred solution, the heated water flow generates heat through the side wall to preheat the fuel gas and the combustion air, which improves the flame temperature and stability and reduces the heat loss.
进一步地,所述喷嘴为内凹的半球面槽,连通到所述燃气腔室的导气孔和连通到所述助燃气体腔室的导气孔都成直线形,且两导气孔与喷嘴相切设置,两导气孔在喷嘴内壁的开口成对角设置。Further, the nozzle is a concave hemispherical groove, the gas guide hole connected to the gas chamber and the gas guide hole connected to the combustion-supporting gas chamber are both in a straight line, and the two gas guide holes are arranged tangentially to the nozzle , The openings of the two air guide holes on the inner wall of the nozzle are arranged diagonally.
采用上述优选的方案,在每个喷嘴处,燃气和助燃气体通过相对的对角切线注入,产生强烈的漩涡混合,从而使火焰向上旋转,提高火焰向上穿透力。By adopting the above-mentioned preferred solution, at each nozzle, fuel gas and combustion-supporting gas are injected through opposite diagonal tangents to generate strong vortex mixing, thereby causing the flame to rotate upward and improving the upward penetration force of the flame.
进一步地,在炉体底面面积在小于4m 2时,所述燃烧器的数量为2个;炉体底面面积在2m 2面积基础上,每增加2m 2面积,所述燃烧器的数量增加1个。 Further, the number of the bottom surface area of the furnace body 2 is less than 4m, the burner is 2; furnace an area of the bottom surface area 2m 2 on the basis of each additional area 2m 2, the increase in the number of burners 1 .
采用上述优选的方案,采用合理数量的燃烧器,确保燃烧效率,也防止过度燃烧产生过量烟气,有效减排。By adopting the above-mentioned preferred scheme, a reasonable number of burners are adopted to ensure combustion efficiency, and also prevent excessive combustion from generating excessive flue gas, thereby effectively reducing emissions.
进一步地,所述第一加料口距离炉体底面的高度为生产时炉体内熔体的液面高度的15%-50%。Further, the height of the first charging port from the bottom surface of the furnace body is 15%-50% of the height of the liquid level of the melt in the furnace body during production.
采用上述优选的方案,确保在正常生产时,能平稳有序熔化生产,减少往小空间窑炉内加料对燃烧熔化过程产生的波动。The above-mentioned preferred scheme is adopted to ensure stable and orderly melting production during normal production, and reduce the fluctuation of the combustion and melting process caused by the feeding of materials into the small space kiln.
进一步地,所述烟道在炉体顶部具有倾斜部,在烟道的上部设有测温传感器。Further, the flue has an inclined part on the top of the furnace body, and a temperature sensor is arranged on the upper part of the flue.
采用上述优选的方案,倾斜部能防止换热器堵塞,测温传感器设置在烟道上部,能更为可靠地检测出窑炉内温度。By adopting the above-mentioned preferred solution, the inclined part can prevent the heat exchanger from being blocked, and the temperature measuring sensor is arranged on the upper part of the flue, which can detect the temperature in the kiln more reliably.
进一步地,所述燃烧器上设有设有点火棒,所述点火棒上设有火焰探测器。Further, an ignition rod is provided on the burner, and a flame detector is provided on the ignition rod.
采用上述优选的方案,采用燃烧器自带点火棒和火焰检测,点火步骤能分别实时检测自身火焰。By adopting the above-mentioned preferred scheme, the burner is equipped with ignition rod and flame detection, and the ignition step can respectively detect the self flame in real time.
进一步地,所述炉体侧壁上部设有可开闭的炉门,对应于炉门位置设有点火枪机构,所述点火枪机构包括点火枪、伸缩机构和摆动机构,所述伸缩机构驱动所述点火枪伸缩移动,所述摆动机构带动所述伸缩机构和点火枪一起作摆动。Further, the upper part of the side wall of the furnace body is provided with an openable and closable furnace door, and an ignition gun mechanism is provided corresponding to the position of the furnace door. The ignition gun mechanism includes an ignition gun, a telescopic mechanism and a swing mechanism, and the telescopic mechanism drives the The firing gun telescopically moves, and the swing mechanism drives the telescopic mechanism and the firing gun to swing together.
采用上述优选的方案,可以简化燃烧器结构,通过外部单只点火枪点火,节约了窑炉配置成本。By adopting the above-mentioned preferred solution, the burner structure can be simplified, and the kiln configuration cost can be saved by using an external single igniter to ignite.
一种岩棉生产设备,包括岩棉生产窑炉、成纤器、集棉器和固化炉,所述岩棉生产窑炉的料道连通到所述成纤器,所述成纤器吹制的纤维通过所述集棉器压制成岩棉纤维片,再经所述固化炉烘干固化为岩棉。A rock wool production equipment includes a rock wool production kiln, a fiberizer, a cotton collector, and a curing furnace. The forehearth of the rock wool production kiln is connected to the fiberizer, and the fiberizer blows The fibers are compressed into rock wool fiber sheets by the cotton collector, and then dried and solidified into rock wool in the curing oven.
进一步地,还包括换热器,所述岩棉生产窑炉的烟道连通到所述换热器和烟气处理系统,所述换热器的热循环管路还连通到所述固化炉;所述换热器的热循环管路还连通到待熔原料仓;所述换热器的热循环管路还连通到燃烧器的燃气供给管路和助燃气体供给管路。Further, it also includes a heat exchanger, the flue of the rock wool production kiln is connected to the heat exchanger and the flue gas treatment system, and the heat circulation pipeline of the heat exchanger is also connected to the curing furnace; The thermal circulation pipeline of the heat exchanger is also connected to the raw material storage to be melted; the thermal circulation pipeline of the heat exchanger is also connected to the fuel gas supply pipeline and the combustion-supporting gas supply pipeline of the burner.
采用上述优选的方案,集合浸没式燃烧方式窑炉,岩棉生产效率高,品质稳定,换热器将烟气热量充分综合再利用,节约了能源消耗,降低生产成本,减少了污染排放。Adopting the above-mentioned preferred scheme and integrated submerged combustion kiln, the rock wool production efficiency is high, the quality is stable, and the heat exchanger fully comprehensively reuses the flue gas heat, which saves energy consumption, reduces production costs, and reduces pollution emissions.
一种岩棉生产工艺,其包括以下步骤,A rock wool production process, which includes the following steps:
配料步骤:根据料方对原料进行称重,混合好后,加到螺旋加料机和振动给料机的料仓;Batching steps: Weigh the raw materials according to the material side, and add them to the silo of the screw feeder and vibrating feeder after mixing;
点火步骤:通过点火系统点燃燃烧器,使窑炉内达到设定温度;Ignition steps: Ignite the burner through the ignition system to reach the set temperature in the kiln;
加料步骤:先通过螺旋加料机和振动给料机同时加料,当炉内熔体液位达到设定值后,关闭振动给料机,通过螺旋加料机调节加料量,使加料和出料保持平衡,使炉内熔体保持在设定液位范围内;Feeding steps: Firstly, feed through the screw feeder and the vibrating feeder at the same time. When the melt level in the furnace reaches the set value, turn off the vibrating feeder, and adjust the feeding amount through the screw feeder to keep the feeding and discharge in balance , To keep the melt in the furnace within the set liquid level range;
高温熔化控温步骤:通过调节燃烧器的燃气和助燃气体的流量比例,控制炉温保持在1100-1600℃范围内;High-temperature melting temperature control step: by adjusting the flow ratio of the burner gas and the combustion-supporting gas, the furnace temperature is controlled to be kept in the range of 1100-1600℃;
成纤步骤:通过成纤器,吹制成纤维;Fiber-forming step: through the fiberizer, blowing into fibers;
集棉步骤:通过集棉器将纤维压制成一定厚度的岩棉纤维;Cotton collection step: the fiber is pressed into a certain thickness of rock wool fiber through the cotton collector;
固化步骤:通过固化炉将一定厚度的岩棉纤维烘干固化;Curing step: drying and curing a certain thickness of rock wool fiber through a curing oven;
切片步骤:按照需求规格将固化的岩棉切片包装,制成岩棉成品。Slicing step: Pack the solidified rock wool slices according to the required specifications to make finished rock wool.
采用上述优选的方案,借助浸没式燃烧方式,燃烧器的燃气和助燃气体的流量比例采用双交叉限幅控制,保证空燃比在流量调整时保持稳定,流量调节不波动,岩棉质量更为稳定,生产效率高。Using the above-mentioned preferred scheme, with the help of submerged combustion mode, the flow ratio of the burner gas and the combustion-supporting gas adopts double cross-limiting control to ensure that the air-fuel ratio remains stable during the flow adjustment, the flow adjustment does not fluctuate, and the rock wool quality is more stable ,high productivity.
进一步地,所述点火步骤包括以下步骤,Further, the ignition step includes the following steps:
步骤A1:点火枪预先安装在窑炉外部安装支架上,安装支架上配置有伸缩机构和摆动机构;依次将点火枪靠近各燃烧器上部,点燃燃烧器;Step A1: The igniter is pre-installed on the external mounting bracket of the kiln, and the mounting bracket is equipped with a telescopic mechanism and a swing mechanism; in turn, the igniter is close to the upper part of each burner to ignite the burner;
步骤A2:在最后一个燃烧器点燃后,停留在该燃烧器上部,关闭点火枪的天然气,保留点火枪的助燃气体的流出,通过点火枪上火焰探测器持续检测火焰,如火焰熄灭则再次点火;Step A2: After the last burner is ignited, stay on the upper part of the burner, turn off the natural gas of the igniter, retain the outflow of the combustion-supporting gas of the igniter, and continuously detect the flame through the flame detector on the igniter, and re-ignite if the flame goes out ;
步骤A3:在窑炉温度达到850℃以上,关闭点火枪的助燃气体,退出窑炉,关闭炉门。Step A3: When the furnace temperature reaches 850°C or more, turn off the combustion-supporting gas of the ignition gun, exit the furnace, and close the furnace door.
采用上述优选的方案,通过外置点火枪点燃燃烧器,窑炉需要紧急保温时,可以随时启动点火枪,用于窑炉保温。By adopting the above-mentioned preferred scheme, the burner is ignited by an external ignition gun. When the kiln needs emergency heat preservation, the ignition gun can be activated at any time for heat preservation of the kiln.
进一步地,所述点火步骤包括以下步骤,Further, the ignition step includes the following steps:
步骤B1:燃烧器自带点火棒,点火棒具有火焰探测功能;各燃烧 器通过各自点火棒点燃,并持续检测火焰,如火焰熄灭则再次点火;Step B1: The burner has its own ignition rod, which has a flame detection function; each burner is ignited by its ignition rod and continues to detect the flame. If the flame is extinguished, it will ignite again;
步骤B2:在窑炉温度达到850℃以上,待机火焰检测功能,通过测温传感器检测炉窑的温度。Step B2: When the furnace temperature reaches 850°C or higher, the flame detection function is on standby, and the temperature of the furnace is detected by the temperature sensor.
采用上述优选的方案,各燃烧器分别自配点火棒,提高点火稳定可靠性,能实时检测各燃烧器火焰。By adopting the above-mentioned preferred scheme, each burner is equipped with ignition rods, which improves the stability and reliability of ignition and can detect the flame of each burner in real time.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1是本发明一种实施方式的结构示意图;Figure 1 is a schematic structural diagram of an embodiment of the present invention;
图2是本发明燃烧器一种实施方式的结构示意图;Figure 2 is a schematic structural view of an embodiment of the burner of the present invention;
图3是图2中A-A向剖视结构图;Figure 3 is a sectional view of the structure taken along the line A-A in Figure 2;
图4是本发明岩棉生产工艺流程图。Figure 4 is a flow chart of the rock wool production process of the present invention.
图中数字和字母所表示的相应部件的名称:The names of the corresponding parts indicated by the numbers and letters in the figure:
1-炉体;11-水冷套;12-第一加料口;13-第二加料口;14-烟道;15-料道;2-燃烧器;21-燃烧器本体;211-喷嘴面板;212-喷嘴;213-导气孔;214-燃气腔室;215-助燃气体腔室;22-冷却水通道;221-进水口;222-出水口;223-半隔片。1- furnace body; 11- water cooling jacket; 12- first feeding port; 13- second feeding port; 14- flue; 15- feed channel; 2- burner; 21- burner body; 211- nozzle panel; 212-nozzle; 213-air guide hole; 214-gas chamber; 215-combustion-supporting gas chamber; 22-cooling water channel; 221-water inlet; 222-water outlet; 223-half partition.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
如图1所示,本发明的一种实施方式为:一种岩棉生产窑炉,包 括:As shown in Figure 1, one embodiment of the present invention is: a rock wool production kiln, including:
炉体1,炉体1外壁包设有水冷套11; Furnace body 1, the outer wall of the furnace body 1 is provided with a water cooling jacket 11;
螺旋加料机,其安装在炉体1的第一加料口12处,第一加料口12位于生产时炉体内熔体的液面以下;The screw feeder is installed at the first feeding port 12 of the furnace body 1, and the first feeding port 12 is located below the liquid level of the melt in the furnace body during production;
振动给料机,其安装在炉体1的第二加料口处13;Vibrating feeder, which is installed at the second feeding port 13 of the furnace body 1;
燃烧器2,燃烧器2安装在炉体的底部或炉体下部侧壁,燃烧器2的喷嘴浸没在炉体内熔体液面下;Burner 2. The burner 2 is installed at the bottom of the furnace body or the side wall of the lower part of the furnace body, and the nozzle of the burner 2 is immersed under the liquid surface of the melt in the furnace body;
烟道14,其用于排出生产时炉体内废气,其设置在炉体1的上部;The flue 14 is used to discharge exhaust gas from the furnace body during production, and is arranged on the upper part of the furnace body 1;
料道15,其用于炉体内熔体的出料,料道采用电熔砖,使用闸板砖调节出料速度。The forehearth 15 is used for discharging the melt in the furnace. The forehearth adopts fused bricks, and the gate brick is used to adjust the discharge speed.
采用上述技术方案的有益效果是:采用浸没式燃烧方式,燃料和助燃气体与原材料充分混合燃烧,燃料直接喷射到原料内部,在原料内部产生火焰和燃烧使原料熔化,燃烧器放置在窑炉的底部,改善了传热方式并对熔体产生剧烈的对流搅拌作用,能量利用率极高,超传统窑炉过3倍;NOx氮氧化物排放量低,比传统窑炉低2倍;体积小,炉窑面积设计成2-6m 2,启停方便,可以熔化大块物料或粉料,出料量可达30-100t/d;采用水冷炉体,窑炉寿命长,大大减少了耐火材料的使用,粉尘排放降低10倍;无需CO处理系统,节省大量设备投资和运行成本。 The beneficial effects of adopting the above technical scheme are: using the submerged combustion method, the fuel and combustion-supporting gas are fully mixed and burned with the raw materials, the fuel is directly injected into the raw materials, and flames and combustion are generated inside the raw materials to melt the raw materials, and the burner is placed in the furnace At the bottom, the heat transfer method is improved and the melt has a violent convection stirring effect. The energy utilization rate is extremely high, which is 3 times higher than that of traditional kilns. The NOx emission is low, which is 2 times lower than that of traditional kilns. Small size The area of the kiln is designed to be 2-6m 2 , it is convenient to start and stop, can melt bulk materials or powder materials, and the output can reach 30-100t/d; the water-cooled furnace body is used, the furnace life is long, and the refractory materials are greatly reduced The use of, the dust emission is reduced by 10 times; no CO treatment system is needed, saving a lot of equipment investment and operating costs.
如图2、3所示,在本发明的另一些实施方式中,燃烧器2包括:燃烧器本体21,其包括喷嘴面板211、燃气腔室214和助燃气体腔室215,喷嘴面板211上均匀设有多个喷嘴212,燃气腔室214和助燃气体腔室215分别分布在喷嘴面板211下方的两侧,喷嘴面板211上设有从燃气腔室214和助燃气体腔室215分别连通到喷嘴212的导气孔213;冷却水通道22,其包围在燃烧器本体21的四周,冷却水通道22内设有一圈半隔片223,冷却水通道22的进水口221和出水口222分别位于半隔片223的两侧,且进水口221和出水口222分别分布在燃烧器本体21相对的两端。燃烧器的助燃气体可以采用空气、预热空气、富氧或者氧气。采用上述技术方案的有益效果是:加热的水流 通过侧壁产生热量对燃气和助燃空气进行预热,提高了火焰温度和稳定性,减少热量损失。As shown in Figures 2 and 3, in other embodiments of the present invention, the burner 2 includes: a burner body 21, which includes a nozzle panel 211, a gas chamber 214, and a combustion-supporting gas chamber 215. A plurality of nozzles 212 are provided. The gas chamber 214 and the combustion-supporting gas chamber 215 are respectively distributed on both sides below the nozzle panel 211. The nozzle panel 211 is provided with the combustion chamber 214 and the combustion-supporting gas chamber 215 respectively connected to the nozzle 212 The air guide hole 213; the cooling water channel 22, which surrounds the burner body 21, the cooling water channel 22 is provided with a circle of half partitions 223, the water inlet 221 and the water outlet 222 of the cooling water channel 22 are located in the half partitions On both sides of 223, the water inlet 221 and the water outlet 222 are respectively distributed at opposite ends of the burner body 21. The combustion-supporting gas of the burner can be air, preheated air, oxygen-enriched or oxygen. The beneficial effect of adopting the above technical solution is that the heated water flow generates heat through the side wall to preheat the fuel gas and the combustion air, which improves the flame temperature and stability and reduces heat loss.
如图2、3所示,在本发明的另一些实施方式中,喷嘴212为内凹的半球面槽,连通到燃气腔室214的导气孔213和连通到助燃气体腔室215的导气孔213都成直线形,且两导气孔213与喷嘴212相切设置,两导气孔213在喷嘴内壁的开口成对角设置。采用上述技术方案的有益效果是:在每个喷嘴处,燃气和助燃气体通过相对的对角切线注入,产生强烈的漩涡混合,从而使火焰向上旋转,提高火焰向上穿透力。As shown in FIGS. 2 and 3, in other embodiments of the present invention, the nozzle 212 is a concave hemispherical groove, and the air guide hole 213 connected to the fuel gas chamber 214 and the air guide hole 213 connected to the combustion gas chamber 215 The two air guide holes 213 are arranged tangentially to the nozzle 212, and the two air guide holes 213 are arranged diagonally at the opening of the inner wall of the nozzle. The beneficial effect of adopting the above technical solution is that at each nozzle, the fuel gas and the combustion-supporting gas are injected through opposite diagonal tangents to generate strong vortex mixing, thereby causing the flame to rotate upward and improving the upward penetration of the flame.
在本发明的另一些实施方式中,燃烧器的外形尺寸为150mm(W)×600mm(L),在炉体底面面积在小于4m 2时,所述燃烧器的数量为2个;炉体底面面积在2m 2面积基础上,每增加2m 2面积,所述燃烧器的数量增加1个。采用上述技术方案的有益效果是:采用合理数量的燃烧器,确保燃烧效率,也防止过度燃烧产生过量烟气,有效减排。 In other embodiments of the present invention, the overall size of the burner is 150mm(W)×600mm(L), and when the bottom area of the furnace body is less than 4m 2 , the number of the burners is two; the bottom surface of the furnace body area based on the area 2m 2, 2m 2 for each additional area, increasing the number of burners 1. The beneficial effects of adopting the above technical solution are: adopting a reasonable number of burners to ensure combustion efficiency, prevent excessive combustion from generating excessive smoke, and effectively reduce emissions.
在本发明的另一些实施方式中,为了更好地提交加热效率,在炉体的底部和炉体下部侧壁同时安装燃烧器,以面积4m 2的窑炉为例,窑炉大概尺寸为长2400mm×宽1650mm×高2000mm,正常生产时炉内熔体液位大概为1000mm,在炉体底面安装2个燃烧器,另外在炉体与料道相对的侧壁的下部安装1个燃烧器,这样形成了垂直向和水平向的双重热对流搅动传导,侧壁上燃烧器的热冲击力,也促使熔体向料道端流动,减少熔体在炉内循环残留,提高生产效率。 In some other embodiments of the present invention, in order to better deliver the heating efficiency, burners are installed at the bottom of the furnace body and the lower side wall of the furnace body at the same time. Taking a kiln with an area of 4m 2 as an example, the approximate size of the kiln is long 2400mm×width 1650mm×high 2000mm, the melt level in the furnace during normal production is about 1000mm, two burners are installed on the bottom of the furnace body, and one burner is installed on the lower part of the side wall opposite the furnace body and the forehearth. In this way, the vertical and horizontal dual heat convection and agitation conduction are formed. The thermal impact of the burner on the side wall also promotes the flow of the melt to the end of the material channel, reducing the circulation of the melt in the furnace and improving the production efficiency.
在本发明的另一些实施方式中,第一加料口12距离炉体底面的高度为生产时炉体内熔体的液面高度的15%-50%。采用上述技术方案的有益效果是:确保在正常生产时,能平稳有序熔化生产,减少往小空间窑炉内加料对燃烧熔化过程产生的波动。In other embodiments of the present invention, the height of the first charging port 12 from the bottom surface of the furnace body is 15%-50% of the liquid level of the melt in the furnace body during production. The beneficial effect of adopting the above technical scheme is to ensure stable and orderly melting production during normal production, and reduce the fluctuation of the combustion and melting process caused by adding materials to the small space kiln.
在本发明的另一些实施方式中,所述烟道在炉体顶部具有倾斜部,在烟道的上部设有测温传感器。采用上述技术方案的有益效果是:倾斜部能防止换热器堵塞,测温传感器设置在烟道上部,能更为可靠地检测出窑炉内温度。In other embodiments of the present invention, the flue has an inclined part on the top of the furnace body, and a temperature sensor is provided on the upper part of the flue. The beneficial effects of adopting the above technical solution are: the inclined part can prevent the heat exchanger from being blocked, and the temperature measuring sensor is arranged on the upper part of the flue, which can detect the temperature in the kiln more reliably.
在本发明的另一些实施方式中,所述燃烧器上设有设有点火棒,所述点火棒上设有火焰探测器。采用上述技术方案的有益效果是:采用燃烧器自带点火棒和火焰检测,点火步骤能分别实时检测自身火焰。In other embodiments of the present invention, an ignition rod is provided on the burner, and a flame detector is provided on the ignition rod. The beneficial effect of adopting the above technical solution is that the burner is equipped with ignition rod and flame detection, and the ignition step can detect its own flame in real time.
在本发明的另一些实施方式中,所述炉体侧壁上部设有可开闭的炉门,对应于炉门位置设有点火枪机构,所述点火枪机构包括点火枪、伸缩机构和摆动机构,所述伸缩机构驱动所述点火枪伸缩移动,所述摆动机构带动所述伸缩机构和点火枪一起作摆动。采用上述技术方案的有益效果是:可以简化燃烧器结构,通过外部单只点火枪点火,节约了窑炉配置成本。In other embodiments of the present invention, an openable and closable furnace door is provided on the upper part of the side wall of the furnace body, and a firing gun mechanism is provided corresponding to the position of the furnace door. The firing gun mechanism includes a firing gun, a telescopic mechanism and a swing mechanism. The telescopic mechanism drives the igniter to telescopically move, and the swing mechanism drives the telescopic mechanism and the igniter to swing together. The beneficial effect of adopting the above technical solution is that the structure of the burner can be simplified, and the kiln configuration cost can be saved through the external single ignition gun.
一种岩棉生产设备,包括岩棉生产窑炉、成纤器、集棉器和固化炉,所述岩棉生产窑炉的料道连通到所述成纤器,所述成纤器吹制的纤维通过所述集棉器压制成岩棉纤维片,再经所述固化炉烘干固化为岩棉。A rock wool production equipment includes a rock wool production kiln, a fiberizer, a cotton collector, and a curing furnace. The forehearth of the rock wool production kiln is connected to the fiberizer, and the fiberizer blows The fibers are compressed into rock wool fiber sheets by the cotton collector, and then dried and solidified into rock wool in the curing oven.
在本发明的另一些实施方式中,还包括换热器,所述岩棉生产窑炉的烟道连通到所述换热器和烟气处理系统,所述换热器的热循环管路还连通到所述固化炉;所述换热器的热循环管路还连通到待熔原料仓;所述换热器的热循环管路还连通到燃烧器的燃气供给管路和助燃气体供给管路。采用上述技术方案的有益效果是:集合浸没式燃烧方式窑炉,岩棉生产效率高,品质稳定,换热器将烟气热量充分综合再利用,节约了能源消耗,降低生产成本,减少了污染排放。In other embodiments of the present invention, it further includes a heat exchanger, the flue of the rock wool production kiln is connected to the heat exchanger and the flue gas treatment system, and the heat circulation pipeline of the heat exchanger is also Connected to the curing furnace; the thermal cycle pipeline of the heat exchanger is also connected to the raw material to be melted; the thermal cycle pipeline of the heat exchanger is also connected to the fuel gas supply pipe and the combustion-supporting gas supply pipe of the burner road. The beneficial effects of adopting the above technical scheme are: integrated submerged combustion kiln, rock wool production efficiency is high, quality is stable, the heat exchanger fully comprehensively reuses the flue gas heat, saves energy consumption, reduces production costs, and reduces pollution emission.
如图4所示,一种岩棉生产工艺,其包括以下步骤,As shown in Figure 4, a rock wool production process includes the following steps:
配料步骤:根据料方对原料进行称重,混合好后,加到螺旋加料机和振动给料机的料仓;Batching steps: Weigh the raw materials according to the material side, and add them to the silo of the screw feeder and vibrating feeder after mixing;
点火步骤:通过点火系统点燃燃烧器,使窑炉内达到设定温度;Ignition steps: Ignite the burner through the ignition system to reach the set temperature in the kiln;
加料步骤:先通过螺旋加料机和振动给料机同时加料,当炉内熔体液位达到设定值后,关闭振动给料机,通过螺旋加料机调节加料量,使加料和出料保持平衡,使炉内熔体保持在设定液位范围内;Feeding steps: Firstly, feed through the screw feeder and the vibrating feeder at the same time. When the melt level in the furnace reaches the set value, turn off the vibrating feeder, and adjust the feeding amount through the screw feeder to keep the feeding and discharge in balance , To keep the melt in the furnace within the set liquid level range;
高温熔化控温步骤:通过调节燃烧器的燃气和助燃气体的流量比 例,控制炉温保持在1100-1600℃范围内;High-temperature melting temperature control step: by adjusting the ratio of the flow rate of the burner gas to the combustion-supporting gas, the furnace temperature is controlled to be kept in the range of 1100-1600℃;
成纤步骤:通过成纤器,吹制成纤维;Fiber-forming step: through the fiberizer, blowing into fibers;
集棉步骤:通过集棉器将纤维压制成一定厚度的岩棉纤维;Cotton collection step: the fiber is pressed into a certain thickness of rock wool fiber through the cotton collector;
固化步骤:通过固化炉将一定厚度的岩棉纤维烘干固化;Curing step: drying and curing a certain thickness of rock wool fiber through a curing oven;
切片步骤:按照需求规格将固化的岩棉切片包装,制成岩棉成品。Slicing step: Pack the solidified rock wool slices according to the required specifications to make finished rock wool.
采用上述技术方案的有益效果是:借助浸没式燃烧方式,燃烧器的燃气和助燃气体的流量比例采用双交叉限幅控制,保证空燃比在流量调整时保持稳定,流量调节不波动,岩棉质量更为稳定,生产效率高。The beneficial effects of using the above technical solution are: with the help of the submerged combustion method, the flow ratio of the burner gas and the combustion-supporting gas adopts double cross-limiting control to ensure that the air-fuel ratio remains stable during the flow adjustment, the flow adjustment does not fluctuate, and the rock wool quality More stable and high production efficiency.
在本发明的另一些实施方式中,所述点火步骤包括以下步骤,In other embodiments of the present invention, the ignition step includes the following steps:
步骤A1:点火枪预先安装在窑炉外部安装支架上,安装支架上配置有伸缩机构和摆动机构;依次将点火枪靠近各燃烧器上部,点燃燃烧器;Step A1: The igniter is pre-installed on the external mounting bracket of the kiln, and the mounting bracket is equipped with a telescopic mechanism and a swing mechanism; in turn, the igniter is close to the upper part of each burner to ignite the burner;
步骤A2:在最后一个燃烧器点燃后,停留在该燃烧器上部,关闭点火枪的天然气,保留点火枪的助燃气体的流出,通过点火枪上火焰探测器持续检测火焰,如火焰熄灭则再次点火;Step A2: After the last burner is ignited, stay on the upper part of the burner, turn off the natural gas of the igniter, retain the outflow of the combustion-supporting gas of the igniter, and continuously detect the flame through the flame detector on the igniter, and re-ignite if the flame goes out ;
步骤A3:在窑炉温度达到850℃以上,关闭点火枪的助燃气体,退出窑炉,关闭炉门。Step A3: When the furnace temperature reaches 850°C or more, turn off the combustion-supporting gas of the ignition gun, exit the furnace, and close the furnace door.
采用上述技术方案的有益效果是:通过外置点火枪点燃燃烧器,窑炉需要紧急保温时,可以随时启动点火枪,用于窑炉保温。The beneficial effect of adopting the above technical solution is that the burner is ignited by an external ignition gun, and when the kiln needs to be kept warm urgently, the ignition gun can be activated at any time for keeping the furnace warm.
在本发明的另一些实施方式中,所述点火步骤包括以下步骤,In other embodiments of the present invention, the ignition step includes the following steps:
步骤B1:燃烧器自带点火棒,点火棒具有火焰探测功能;各燃烧器通过各自点火棒点燃,并持续检测火焰,如火焰熄灭则再次点火;Step B1: The burner has its own ignition rod, which has a flame detection function; each burner is ignited by its own ignition rod and continues to detect the flame. If the flame is extinguished, it will ignite again;
步骤B2:在窑炉温度达到850℃以上,待机火焰检测功能,通过测温传感器检测炉窑的温度。Step B2: When the furnace temperature reaches 850°C or higher, the flame detection function is on standby, and the temperature of the furnace is detected by the temperature sensor.
采用上述技术方案的有益效果是:各燃烧器分别自配点火棒,提高点火稳定可靠性,能实时检测各燃烧器火焰。The beneficial effect of adopting the above technical scheme is that each burner is equipped with ignition rods, which improves the stability and reliability of ignition, and can detect the flame of each burner in real time.
上述实施例只为说明本发明的技术构思及特点,其目的在于让本领域普通技术人员能够了解本发明的内容并加以实施,并不能以此限 制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and their purpose is to enable those of ordinary skill in the art to understand the content of the present invention and implement it, and cannot limit the protection scope of the present invention. All equivalent changes or modifications should be covered by the protection scope of the present invention.

Claims (13)

  1. 一种岩棉生产窑炉,其特征在于,包括:A rock wool production kiln is characterized in that it comprises:
    炉体,所述炉体外壁包设有水冷套;Furnace body, the outer wall of the furnace body is provided with a water cooling jacket;
    螺旋加料机,其安装在所述炉体的第一加料口处,所述第一加料口位于生产时炉体内熔体的液面以下;A screw feeder installed at the first feeding port of the furnace body, the first feeding port being located below the liquid level of the melt in the furnace body during production;
    振动给料机,其安装在所述炉体的第二加料口处;A vibrating feeder installed at the second feeding port of the furnace body;
    燃烧器,所述燃烧器安装在炉体的底部或炉体下部侧壁,所述燃烧器的喷嘴浸没在炉体内熔体液面下;A burner, the burner is installed at the bottom of the furnace body or the side wall of the lower part of the furnace body, and the nozzle of the burner is immersed under the liquid surface of the melt in the furnace body;
    烟道,其用于排出生产时炉体内废气,其设置在炉体的上部;The flue, which is used to discharge exhaust gas from the furnace body during production, is arranged on the upper part of the furnace body;
    料道,其用于炉体内熔体的出料。The forehearth is used for discharging the melt in the furnace.
  2. 根据权利要求1所述的岩棉生产窑炉,其特征在于,所述燃烧器包括:The rock wool production kiln according to claim 1, wherein the burner comprises:
    燃烧器本体,其包括喷嘴面板、燃气腔室和助燃气体腔室,所述喷嘴面板上均匀设有多个喷嘴,所述燃气腔室和助燃气体腔室分别分布在喷嘴面板下方的两侧,所述喷嘴面板上设有从所述燃气腔室和助燃气体腔室连通到所述喷嘴的导气孔;The burner body includes a nozzle panel, a gas chamber, and a combustion-supporting gas chamber. The nozzle panel is evenly provided with a plurality of nozzles. The gas chamber and the combustion-supporting gas chamber are respectively distributed on both sides under the nozzle panel, The nozzle panel is provided with an air guide hole communicating from the fuel gas chamber and the combustion-supporting gas chamber to the nozzle;
    冷却水通道,其包围在燃烧器本体的四周,所述冷却水通道内设有一圈半隔片,所述冷却水通道的进水口和出水口分别位于半隔片的两侧,且所述进水口和出水口分别分布在燃烧器本体相对的两端。The cooling water channel surrounds the burner body. A circle of half partitions is provided in the cooling water channel. The water inlet and the water outlet of the cooling water channel are respectively located on both sides of the half partition, and the inlet The water outlet and the water outlet are respectively distributed at opposite ends of the burner body.
  3. 根据权利要求2所述的岩棉生产窑炉,其特征在于,所述喷嘴为内凹的半球面槽,连通到所述燃气腔室的导气孔和连通到所述助燃气体腔室的导气孔都成直线形,且两导气孔与喷嘴相切设置,两导气孔在喷嘴内壁的开口成对角设置。The rock wool production kiln according to claim 2, characterized in that the nozzle is a concave hemispherical groove, a gas guide hole connected to the gas chamber and a gas guide hole connected to the combustion-supporting gas chamber The two air guide holes are arranged in a straight line, and the two air guide holes are arranged tangentially to the nozzle, and the openings of the two air guide holes on the inner wall of the nozzle are arranged diagonally.
  4. 根据权利要求1所述的岩棉生产窑炉,其特征在于,在炉体底面面积在小于4m 2时,所述燃烧器的数量为2个;炉体底面面积在2m 2面积基础上,每增加2m 2面积,所述燃烧器的数量增加1个。 The rock wool production kiln according to claim 1, characterized in that, when the bottom area of the furnace body is less than 4m 2 , the number of burners is 2; the bottom area of the furnace body is based on the area of 2m 2 , each Increase the area of 2m 2 and increase the number of burners by one.
  5. 根据权利要求1所述的岩棉生产窑炉,其特征在于,所述第一加料口距离炉体底面的高度为生产时炉体内熔体的液面高度的15%-50%。The rock wool production kiln according to claim 1, wherein the height of the first charging port from the bottom surface of the furnace body is 15%-50% of the height of the melt in the furnace body during production.
  6. 根据权利要求1所述的岩棉生产窑炉,其特征在于,所述烟道在 炉体顶部具有倾斜部,在烟道的上部设有测温传感器。The rock wool production kiln according to claim 1, wherein the flue has an inclined part on the top of the furnace body, and a temperature sensor is provided on the upper part of the flue.
  7. 根据权利要求1所述的岩棉生产窑炉,其特征在于,所述燃烧器上设有设有点火棒,所述点火棒上设有火焰探测器。The rock wool production kiln according to claim 1, wherein the burner is provided with an ignition rod, and the ignition rod is provided with a flame detector.
  8. 根据权利要求1所述的岩棉生产窑炉,其特征在于,所述炉体侧壁上部设有可开闭的炉门,对应于炉门位置设有点火枪机构,所述点火枪机构包括点火枪、伸缩机构和摆动机构,所述伸缩机构驱动所述点火枪伸缩移动,所述摆动机构带动所述伸缩机构和点火枪一起作摆动。The rock wool production kiln according to claim 1, wherein the upper part of the side wall of the furnace body is provided with an openable and closable furnace door, and an ignition gun mechanism is provided corresponding to the position of the furnace door, and the ignition gun mechanism includes a point A fire gun, a telescopic mechanism and a swing mechanism, wherein the telescopic mechanism drives the firing gun to telescopically move, and the swing mechanism drives the telescopic mechanism and the firing gun to swing together.
  9. 一种岩棉生产设备,其特征在于,包括权利要求1-8任一所述的岩棉生产窑炉、成纤器、集棉器和固化炉,所述岩棉生产窑炉的料道连通到所述成纤器,所述成纤器吹制的纤维通过所述集棉器压制成岩棉纤维片,再经所述固化炉烘干固化为岩棉。A rock wool production equipment, characterized in that it comprises the rock wool production kiln, fiberizer, cotton collector and curing furnace of any one of claims 1-8, and the material passage of the rock wool production kiln is connected To the fiberizer, the fiber blown by the fiberizer is pressed into a rock wool fiber sheet through the cotton collector, and then dried and solidified into rock wool by the curing oven.
  10. 根据权利要求9所述的岩棉生产设备,其特征在于,还包括换热器,所述岩棉生产窑炉的烟道连通到所述换热器和烟气处理系统,所述换热器的热循环管路还连通到所述固化炉;所述换热器的热循环管路还连通到待熔原料仓;所述换热器的热循环管路还连通到燃烧器的燃气供给管路和助燃气体供给管路。The rock wool production equipment according to claim 9, further comprising a heat exchanger, the flue of the rock wool production kiln is connected to the heat exchanger and the flue gas treatment system, and the heat exchanger The thermal cycle pipeline of the heat exchanger is also connected to the curing furnace; the thermal cycle pipeline of the heat exchanger is also connected to the raw material storage to be melted; the thermal cycle pipeline of the heat exchanger is also connected to the gas supply pipe of the burner And combustion-supporting gas supply pipeline.
  11. 一种岩棉生产工艺,其特征在于,其基于权利要求9或10所述的岩棉生产设备,其包括以下步骤,A rock wool production process, characterized in that it is based on the rock wool production equipment of claim 9 or 10, and includes the following steps:
    配料步骤:根据料方对原料进行称重,混合好后,加到螺旋加料机和振动给料机的料仓;Batching steps: Weigh the raw materials according to the material side, and add them to the silo of the screw feeder and the vibrating feeder after mixing;
    点火步骤:通过点火系统点燃燃烧器,使窑炉内达到设定温度;Ignition steps: Ignite the burner through the ignition system to reach the set temperature in the kiln;
    加料步骤:先通过螺旋加料机和振动给料机同时加料,当炉内熔体液位达到设定值后,关闭振动给料机,通过螺旋加料机调节加料量,使加料和出料保持平衡,使炉内熔体保持在设定液位范围内;Feeding steps: Firstly, feed through the screw feeder and the vibrating feeder at the same time. When the melt level in the furnace reaches the set value, turn off the vibrating feeder, and adjust the feeding amount through the screw feeder to keep the feeding and discharge in balance , To keep the melt in the furnace within the set liquid level range;
    高温熔化控温步骤:通过调节燃烧器的燃气和助燃气体的流量比例,控制炉温保持在1100-1600℃范围内;High-temperature melting temperature control step: by adjusting the flow ratio of the burner gas and the combustion-supporting gas, the furnace temperature is controlled to be kept in the range of 1100-1600℃;
    成纤步骤:通过成纤器,吹制成纤维;Fiber-forming step: through the fiberizer, blowing into fibers;
    集棉步骤:通过集棉器将纤维压制成一定厚度的岩棉纤维;Cotton collection step: the fiber is pressed into a certain thickness of rock wool fiber through the cotton collector;
    固化步骤:通过固化炉将一定厚度的岩棉纤维烘干固化;Curing step: drying and curing a certain thickness of rock wool fiber through a curing oven;
    切片步骤:按照需求规格将固化的岩棉切片包装,制成岩棉成品。Slicing step: Pack the solidified rock wool slices according to the required specifications to make finished rock wool.
  12. 根据权利要求11所述的岩棉生产工艺,其特征在于,所述点火步骤包括以下步骤,The rock wool production process according to claim 11, wherein the ignition step comprises the following steps:
    步骤A1:点火枪预先安装在窑炉外部安装支架上,安装支架上配置有伸缩机构和摆动机构;依次将点火枪靠近各燃烧器上部,点燃燃烧器;Step A1: The igniter is pre-installed on the external mounting bracket of the kiln, and the mounting bracket is equipped with a telescopic mechanism and a swing mechanism; in turn, the igniter is close to the upper part of each burner to ignite the burner;
    步骤A2:在最后一个燃烧器点燃后,停留在该燃烧器上部,关闭点火枪的天然气,保留点火枪的助燃气体的流出,通过点火枪上火焰探测器持续检测火焰,如火焰熄灭则再次点火;Step A2: After the last burner is ignited, stay on the upper part of the burner, turn off the natural gas of the igniter, retain the outflow of the combustion-supporting gas of the igniter, and continuously detect the flame through the flame detector on the igniter, and re-ignite if the flame goes out ;
    步骤A3:在窑炉温度达到850℃以上,关闭点火枪的助燃气体,退出窑炉,关闭炉门。Step A3: When the furnace temperature reaches 850°C or more, turn off the combustion-supporting gas of the ignition gun, exit the furnace, and close the furnace door.
  13. 根据权利要求11所述的岩棉生产工艺,其特征在于,所述点火步骤包括以下步骤,The rock wool production process according to claim 11, wherein the ignition step comprises the following steps:
    步骤B1:燃烧器自带点火棒,点火棒具有火焰探测功能;各燃烧器通过各自点火棒点燃,并持续检测火焰,如火焰熄灭则再次点火;Step B1: The burner has its own ignition rod, which has a flame detection function; each burner is ignited by its own ignition rod and continues to detect the flame. If the flame is extinguished, it will ignite again;
    步骤B2:在窑炉温度达到850℃以上,待机火焰检测功能,通过测温传感器检测炉窑的温度。Step B2: When the furnace temperature reaches 850°C or higher, the flame detection function is on standby, and the temperature of the furnace is detected by the temperature sensor.
PCT/CN2019/119664 2019-06-02 2019-11-20 Rock wool production kiln, device and process WO2020244165A1 (en)

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