WO2020237755A1 - Fluorine-containing binder, membrane electrode and preparation methods therefor - Google Patents

Fluorine-containing binder, membrane electrode and preparation methods therefor Download PDF

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Publication number
WO2020237755A1
WO2020237755A1 PCT/CN2019/092127 CN2019092127W WO2020237755A1 WO 2020237755 A1 WO2020237755 A1 WO 2020237755A1 CN 2019092127 W CN2019092127 W CN 2019092127W WO 2020237755 A1 WO2020237755 A1 WO 2020237755A1
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Prior art keywords
fluorine
adhesive
support material
catalyst
primer
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PCT/CN2019/092127
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French (fr)
Chinese (zh)
Inventor
叶思宇
邹渝泉
唐军柯
杨云松
孙宁
吴力杰
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鸿基创能科技(广州)有限公司
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Publication of WO2020237755A1 publication Critical patent/WO2020237755A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F293/00Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/8663Selection of inactive substances as ingredients for catalytic active masses, e.g. binders, fillers
    • H01M4/8668Binders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8825Methods for deposition of the catalytic active composition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the invention relates to a fluorine-containing binder (binder) used for a membrane electrode of a fuel cell, a membrane electrode using the binder, and a method for preparing the membrane electrode, belonging to the field of binders and membrane electrodes of fuel cells.
  • binder fluorine-containing binder
  • Some materials have low surface energy or high crystallinity or non-polar characteristics, making it difficult to use ordinary adhesives for bonding, which affects their use, such as fluorine-containing polymer materials.
  • the existing methods for improving the bonding performance of difficult-to-stick materials are roughly divided into two types: surface treatment of the difficult-to-stick materials and the use of new adhesives.
  • surface treatment of difficult-to-stick materials can improve the bonding performance of difficult-to-stick materials to a certain extent, the production process is more complicated, especially in some special industries, such as fuel cell membrane electrode manufacturing industry, material surface treatment Will increase the process and prolong the production time.
  • the existing methods for improving the bonding performance of difficult-to-stick materials are roughly divided into two types: surface treatment of the difficult-to-stick materials and the use of new adhesives.
  • One of the most commonly used surface treatment methods is to coat a layer of primer on the surface of the difficult-to-stick material, and then use an adhesive to bond it after the primer is completely dried.
  • this method is also very limited in improving the bonding performance of difficult-to-stick materials, especially in some special industries, such as the fuel cell membrane electrode manufacturing industry. The effect of increasing the bonding performance produced by this method does not make people satisfaction.
  • CCM Catalyst Coated Membrane
  • a (frame-shaped) support material with a central hole the commonly used adhesives include acrylic and epoxy Or polyolefin polymers.
  • the CCM is composed of a catalyst layer and a film.
  • the film is generally a perfluorosulfonic acid resin film
  • the support material is generally polyethylene terephthalate (PET), polyimide (PI), and poly 1,6-naphthalene Hydrocarbon polymers such as ethylene formate (PEN), polyphenylene sulfide (PPS), polyether ketone (PEK) and polycarbonate (PC).
  • the perfluorosulfonic acid resin membrane is a high molecular polymer with fluorine atoms in the main chain and side chains. Since the bond energy of the CF bond is as high as 485kJ ⁇ mol/L, it is the largest bond energy of all covalent bonds.
  • the bonding strength between the edge of the CCM (Catalyst Coated Membrane) and the (frame-shaped) support material with a central hole needs to be further improved.
  • the purpose of the present invention is a fluorine-containing binder (binder), and also provide a membrane electrode with improved bonding strength for fuel cell membranes, and the preparation of membranes Electrode method.
  • a fluorine-containing polyacrylate block copolymer binder having the general formula (I) is provided:
  • m:n 0.3-3:1, preferably 0.5-2:1, more preferably 0.7-1.6:1, more preferably 0.8-1.2:1.
  • the number average molecular weight (Mn) of the binder is 5 ⁇ 10 3 to 6 ⁇ 10 4 , preferably 2 ⁇ 10 4 to 5 ⁇ 10 4 , and more preferably 3 ⁇ 10 4 to 4.8 ⁇ 10 4 .
  • Dissolve CH 2 CH-COOCH 2 Rf monomer in an organic solvent (for example, aromatic hydrocarbons, such as benzene or toluene) to obtain a monomer with a concentration of 20-60wt% (preferably 25-50wt%, such as 30wt% or 40wt%)
  • an organic solvent for example, aromatic hydrocarbons, such as benzene or toluene
  • the structure of the Rf group is CF 3 (CF 2 ) k (CH 2 ) l , k is an integer from 0 to 12 (preferably 1 to 5, such as 2 to 3), and l is 0 or 1, and the structure of the R group Is CH 3 (CH 2 ) x , and x is an integer of 0-12 (preferably 1-5, such as 2-3).
  • the above-mentioned catalytic system includes cuprous bromide and pentamethyldiethylenetriamine, and the above-mentioned initiator is ethyl 2-bromoisobutyrate.
  • the two monomers used in the above method are prepared by the following method: the alcohol compound RfCH 2 -OH or R-OH is dissolved in an organic solvent to form 15-60wt% (preferably 20-50wt%, such as 30wt% Or 40wt%) concentration of alcohol solution, and then add (for example, 0.1-10wt%, based on the mass of alcohol) radical polymerization inhibitor; add triethylamine as a catalyst (used to complex the generated hydrogen chloride), the resulting The reaction system (for example, with an ice water bath) is cooled (for example, cooled to below 10°C), and the acrylic chloride monomer is added dropwise under stirring.
  • the alcohol compound RfCH 2 -OH or R-OH is dissolved in an organic solvent to form 15-60wt% (preferably 20-50wt%, such as 30wt% Or 40wt%) concentration of alcohol solution, and then add (for example, 0.1-10wt%, based on the mass of alcohol) radical polymerization inhibitor; add triethylamine as
  • the method includes the following steps:
  • acrylate monomer Dissolve alcohol containing RfCH 2 group or R group (ie alcohol RfCH 2 -OH or R-OH) in an organic solvent, and prepare an alcohol solution with a concentration of 15-60% by weight, Add a polymerization inhibitor to the alcohol-containing solution.
  • the amount of the polymerization inhibitor is 0.1-10% by weight of the alcohol containing the RfCH2 group or the R group; then the catalyst triethylamine is added to complex the hydrogen chloride produced, with ice Cool the reaction system to below 10°C in a water bath, add acrylic chloride monomer dropwise under stirring, observe the temperature and control the dropping rate so that the temperature is not higher than 50°C; after the monomer is added dropwise, continue stirring at room temperature for 0.5-2 After hours, the reaction product was poured into 1 to 3 times the volume of deionized water and washed, and the organic layer and the water layer were separated using a separatory funnel.
  • the catalytic system includes cuprous bromide and pentamethyldiethylenetriamine, the initiator is ethyl 2-bromoisobutyrate, and the acrylate monomer containing RfCH 2 group: ethyl 2-bromoisobutyrate: penta
  • the ratio of methyldiethylenetriamine: cuprous bromide is: 40:0.8-1.2:1.6-2.4:0.8-1.2, preferably 40:1:2:1;
  • the solvent is a non-polar aromatic hydrocarbon solvent, The solvent is subjected to water removal treatment; the molar ratio of the triethylamine to the alcohol containing the RfCH 2 group or the R group is 1.01:1 to 1.2:1, and the acrylic chloride monomer and the RfCH 2 group-containing alcohol
  • the molar ratio of the alcohol of the group or the R group is 1.01:1 to 1.2:1; the molar ratio of the monomer containing the RfCH 2 group and the R group used in the step (2) is 0.8
  • the above-mentioned binder can be directly used to bond membrane electrodes; or, the binder can be formulated into an adhesive mixture (ie, the first fluorine-containing adhesive described below) And the latter is directly used for bonding membrane electrodes.
  • the adhesive mixture is prepared by mixing 65 to 95 parts by weight of the above-mentioned binder, and 1 to 5 parts by weight of an initiator (for example, an inorganic or organic peroxide initiator, such as benzoyl peroxide or two Tert-butyl), 1 to 5 parts by weight of curing agent (for example, aromatic amines, such as m-phenylenediamine or p-phenylenediamine), 3 to 25 parts by weight of toughening agent dissolved in the second organic solvent Forming.
  • an initiator for example, an inorganic or organic peroxide initiator, such as benzoyl peroxide or two Tert-butyl
  • curing agent for example, aromatic amines, such as m-phenylenediamine or p-phenylenediamine
  • toughening agent dissolved in the second organic solvent Forming.
  • the preparation method of the membrane electrode includes: coating a binder or an adhesive mixture on the surface of a frame-shaped support material, attaching the CCM to the frame-shaped support material, heating to 80-150°C, and curing for 5-300s.
  • binder and primer can also be used in combination to bond the membrane electrode, as described below.
  • a method for improving the bonding strength between a frame shape support material and a catalyst-coated perfluorinated ion exchange resin membrane includes the following steps:
  • the first fluorine-containing adhesive is applied on the surface of the primer layer so as to be between the primer layer and the first adhesive coating Forming a fusion layer or a transition layer or an overlapping layer (ie, an intermediate layer);
  • primer layer and the first fluorine-containing adhesive layer be completely cured (for example, by heating them to 80-150°C and holding them for 5 to 300s), so that the edges of the catalyst-coated perfluorinated ion exchange resin membrane and the frame shape The supporting materials are glued together.
  • the primer includes or mainly consists of the following components: a fluoropolymer resin or a fluoro-modified polymer resin as a binder, a toughening agent (preferably a fluorine-containing rubber additive) and The first solvent.
  • a fluoropolymer resin or a fluoro-modified polymer resin as a binder
  • a toughening agent preferably a fluorine-containing rubber additive
  • the first fluorine-containing adhesive is selected from fluorine-containing polyacrylate adhesives, fluorine-containing epoxy resin adhesives, fluorine-containing polyurethane adhesives, fluorine-containing silicone adhesives, and fluorine-containing silicone adhesives.
  • fluorine-containing polyacrylate adhesives fluorine-containing epoxy resin adhesives
  • fluorine-containing polyurethane adhesives fluorine-containing silicone adhesives
  • fluorine-containing silicone adhesives fluorine-containing silicone adhesives.
  • One or more of polyimide adhesive and fluorine-containing polyolefin adhesive preferably polyurethane-fluorinated epoxy acrylate adhesive or polyvinylidene fluoride adhesive; preferably, the first fluorine-containing adhesive
  • the adhesive contains a second solvent.
  • the first solvent and the second solvent may be the same or different.
  • the primer and the first fluorine-containing adhesive are both thermosetting.
  • the first type of fluorine-containing adhesive includes a thermal curing type in which chain extension and/or crosslinking reaction occurs under heating or a thermal curing type in which a solvent contained therein is cured by volatilization under heating.
  • the primer is a heat curing type in which the solvent contained therein is cured by volatilization under heating.
  • the first fluorine-containing adhesive is a thermal curing type in which chain extension and/or crosslinking reactions occur under heating.
  • a membrane electrode for a fuel cell comprising: a frame-shaped support material having a central hole, and a catalyst-coated perfluorinated ion that completely covers the central hole of the frame-shaped support material Exchange resin membrane, a sheet-like cathode gas diffusion component bonded on one surface of a catalyst-coated perfluoroion exchange resin membrane, and a sheet bonded to the other surface of a catalyst-coated perfluoroion exchange resin membrane
  • the anode gas diffusion assembly is characterized in that between the frame-shaped support material and the catalyst-coated perfluorinated ion exchange resin membrane, there is a cured primer layer adhered to the frame-shaped support material and the perfluorinated ion exchange resin film.
  • a method for preparing the above-mentioned membrane electrode including the following steps:
  • the first fluorine-containing adhesive is applied on the surface of the primer layer so as to be between the primer layer and the first adhesive coating Forming a fusion layer or a transition layer or an overlapping layer (ie, an intermediate layer);
  • primer layer and the first fluorine-containing adhesive layer be completely cured (for example, by heating them to 80-150°C and holding them for 5 to 300s), so that the edges of the catalyst-coated perfluorinated ion exchange resin membrane and the frame shape The supporting materials are glued together;
  • the second adhesive and the third adhesive can be the same or different.
  • the primer includes or mainly consists of the following components: a fluoropolymer resin or a fluoro-modified polymer resin as a binder, a toughening agent (preferably a fluorine-containing rubber additive) and The first solvent.
  • a fluoropolymer resin or a fluoro-modified polymer resin as a binder
  • a toughening agent preferably a fluorine-containing rubber additive
  • the first fluorine-containing adhesive is selected from fluorine-containing polyacrylate adhesives, fluorine-containing epoxy resin adhesives, fluorine-containing polyurethane adhesives, fluorine-containing silicone adhesives, and fluorine-containing silicone adhesives.
  • fluorine-containing polyacrylate adhesives fluorine-containing epoxy resin adhesives, fluorine-containing polyurethane adhesives, fluorine-containing silicone adhesives, and fluorine-containing silicone adhesives.
  • polyimide-based adhesives and fluorine-containing polyolefin-based adhesives are preferably polyurethane-fluorinated epoxy acrylate adhesives or polyvinylidene fluoride adhesives.
  • the first fluorine-containing adhesive is a polyurethane-fluorinated epoxy acrylate adhesive or a polyvinylidene fluoride adhesive.
  • the first fluorine-containing adhesive contains a second organic solvent.
  • the first fluorine-containing adhesive is prepared by mixing 65 to 95 parts by weight of the above-mentioned binder and 1 to 5 parts by weight of an initiator (for example, an inorganic or organic peroxide type initiator, such as benzyl peroxide). Acyl or di-tert-butyl peroxide), 1 to 5 parts by weight of curing agent (for example, aromatic amines, such as m-phenylenediamine or p-phenylenediamine), and 3 to 25 parts by weight of toughening agent dissolved in the second Formed in a kind of organic solvent.
  • an initiator for example, an inorganic or organic peroxide type initiator, such as benzyl peroxide
  • Acyl or di-tert-butyl peroxide 1, 1 to 5 parts by weight of curing agent (for example, aromatic amines, such as m-phenylenediamine or p-phenylenediamine), and 3 to 25 parts by weight of toughening agent dissolved in
  • the primer, the first fluorine-containing adhesive, the second adhesive and the third adhesive are all thermosetting.
  • the first fluorine-containing adhesive, the second adhesive and the third adhesive mentioned above can be the same or different.
  • the second adhesive and the third adhesive may be the same or different and independently are epoxy resin adhesives
  • the polyolefin-based adhesive or polyacrylate-based adhesive is more preferably an epoxy resin-based adhesive or polyacrylate-based adhesive.
  • the primer includes a fluorine-modified polymer resin, a toughening agent, and an organic solvent (for example, methyl isobutyl ketone).
  • the fluorine-modified polymer resin is selected from vinyl fluoride-vinyl ether copolymers (for example, vinyl fluoride-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid copolymer), partial Difluoroethylene-vinyl ether copolymer (for example, vinylidene fluoride-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid copolymer), tetrafluoroethylene-vinyl perfluoroalkylene ether sulfonic acid copolymer (E.g.
  • tetrafluoroethylene-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid copolymer perfluoropropylene-vinylidene fluoride polymer, perfluoropropylene-perfluoroethylene-vinyl ether copolymer (For example, perfluoropropylene-perfluoroethylene-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid) one or more.
  • the number average molecular weight Mn (GPC) of these fluoro-modified polymer resins is generally between 40,000 and 60,000, for example, about 50,000.
  • the toughening agent is selected from carboxylated nitrile rubber, neoprene, chlorosulfonated polyethylene, ABS resin, or perfluoropropylene-vinylidene fluoride rubber and ethylene-vinyl acetate polymer according to 15-45: One or more of the mixture of 85-55 weight ratio.
  • the number average molecular weight Mn (GPC) of these polymers as toughening agents is generally between 40,000 and 60,000, for example, about 50,000.
  • the frame-shaped support material for example, polyester film
  • the frame-shaped support material has a hole punched out in the center.
  • the area of the center hole accounts for 50-96% of the area of the entire frame, preferably 70-95%, more preferably 80-92%, such as 80% or 88%.
  • the outline of the frame of the frame-shaped supporting material may be square, rectangular or circular.
  • the outline of the central hole can also be square, rectangular or circular.
  • the CCM (Catalyst Coated Membrane) used in this application and the (frame-shaped) support material with a central hole are all commercially available products.
  • the thickness of the primer layer is 1-10 ⁇ m, preferably 3-7 ⁇ m, more preferably 4-6 ⁇ m.
  • the thickness of the adhesive layer used in combination with the primer layer is 2 to 50 ⁇ m, preferably 5 to 40 ⁇ m, more preferably 8 to 35 ⁇ m, more preferably 15 to 30 ⁇ m, such as 20 or 25 ⁇ m.
  • the thickness of the fusion layer (or transition layer or overlap layer) between the primer layer and the adhesive layer is generally 0.5 to 3 ⁇ m, 0.7 to 2 ⁇ m.
  • the primer layer before the primer layer is completely cured or in the case where the primer layer is partially cured, the primer layer is in a partially dried and cured state or a partially wet state.
  • the first fluorine-containing adhesive is dot-coated (or sprayed) on the surface of the primer layer, and the solvent contained in the adhesive (that is, the second organic solvent) ) Can swell the primer and be self-volatile, so that the first fluorine-containing adhesive can gradually penetrate into the primer layer before the solvent is completely volatilized, forming a fusion layer or overlapping layer, and after the solvent is completely volatilized, The first fluorine-containing adhesive no longer enters the primer layer.
  • the mass fraction of the solvent (ie, the second organic solvent) contained in the first fluorine-containing adhesive is 5-50 wt%.
  • the boiling point of the solvent is generally 60 to 150°C, preferably 75 to 130°C, more preferably 90 to 120°C.
  • the fluorine-modified polymer resin used in the primer includes one or more of a solubilizing functional group, an adhesive functional group, a crosslinking curable functional group, and a rheological promoting functional group.
  • the present invention has the following beneficial technical effects:
  • the adhesive of the general formula (I) of the present invention includes a fluorine-containing block copolymer. Because the fluorine-containing block copolymer adhesive has phase separation, the fluorine-containing section will aggregate to form a fluoride-philic phase, while the hydrocarbon The part of the fluorine-containing hard-to-stick material will aggregate to form a hydrocarbon-philic phase, so that this kind of adhesive can have good adhesion to hydrocarbons and fluorine-containing hard-to-stick materials at the same time, even if no primer is used when bonding fluorine-containing hard-to-stick materials It can have better bonding performance, in which the size of the phase separation size can be adjusted according to the molecular weight of each segment of the polymer and the relative ratio of the molecular weight to achieve the best bonding effect.
  • the method of the present invention firstly performs primer treatment on the material to be bonded. Before the primer is completely cured, the first fluorine-containing adhesive is used to treat the surface of the primer so that the primer and the first fluorine-containing A fusion layer or overlapping layer between the primer and the first fluorine-containing adhesive is formed between the adhesives.
  • the first fluorine-containing adhesive and the primer in the overlapping layer are fused with each other Cured together, there is no clear interface, so the adhesion between the first fluorine-containing adhesive and the primer is improved, and the primer and the first fluorine-containing adhesive treat the bonding material "frame-shaped support material" and The other material to be bonded (CCM) has good bonding performance, thereby improving the bonding strength between the support material and the CCM.
  • the supporting material DuPont Teijin Films, 542, thermoplastic polyester film material
  • cathode gas diffusion components SGL, Sigracet GDL 25 BC
  • anode gas diffusion components SGL, Sigracet GDL 25 BC
  • the membrane (CCM) of perfluorinated ion exchange resin (such as Nafion resin) coated with platinum metal nanoparticles can also be described in CN106848355A, CN1992400 A, CN103682386 A, CN109088073 A, CN108075158 A, CN109860630 A and CN102544558 A. The method disclosed in.
  • the binder of this embodiment is applied to the fuel cell field, and the adhesive is used to bond the CCM and the supporting material in the membrane electrode of the fuel cell.
  • the preparation method of the binder (binder) includes the following steps:
  • the ratio is 42:1:2.1:1, and react at 60°C under argon atmosphere for 25 hours; after the polymerization reaction is completed, cool to room temperature under argon atmosphere, and then add monomers containing CH 3 groups, containing CH 3
  • the molar ratio of the monomer of the group to the monomer containing the CF 3 CH 2 group is 1:1, the temperature is raised to 60°C, and the reaction is continued for 25 hours under an argon atmosphere.
  • the mixture is filtered to obtain the filtrate Two times the volume of the filtrate was used to precipitate polymer solids from the filtrate.
  • the precipitated polymer solids were washed with 220 mL of deionized water each time for a total of 2 washes.
  • the resulting polymer solids were dried under vacuum at 40°C for 24 hours.
  • the fluorine-containing block copolymer 1 was obtained.
  • the fluorinated block copolymer has the following structural formula:
  • the method when the binder (binder) of this embodiment is used for bonding CCM and support material includes the following steps: dissolving binder, initiator, curing agent and toughening agent in a solvent, and then coating After being placed on the surface of the support material, the CCM is attached to the support material, and the temperature is raised to cure.
  • the curing temperature of the adhesive is 80°C, and the curing time of the adhesive is 300s.
  • the mass percentages of binder, initiator, curing agent and toughening agent are: 65% of binder, 5% of initiator, 5% of curing agent, 25% of toughening agent; initiator is peroxide Benzoyl, curing agent is m-phenylenediamine, and toughening agent is carboxyl nitrile rubber (GPC number average molecular weight Mn is 52000).
  • the binder of this embodiment is applied to the fuel cell field, and the adhesive is used to bond the CCM and the supporting material in the membrane electrode of the fuel cell.
  • the preparation method of binder includes the following steps:
  • the temperature to control the dropping rate to make The temperature of the reaction system is not higher than 50°C; after the monomer is added dropwise, continue to stir at room temperature for 1 hour, then pour the reaction product into 2 times volume of deionized water to wash, use a separatory funnel to separate the organic layer and the water layer, After washing 4 times, the combined organic layer was dried overnight with MgSO 4 ; then the organic layer was recrystallized with toluene to obtain purified CF 3 (CF 2 ) 2 CH 2 group or CH 3 (CH 2 ) 2 group The monomer containing CF 3 (CF 2 ) 2 CH 2 group or CH 3 (CH 2 ) 2 group is stored in the refrigerator at low temperature;
  • the obtained filtrate is used to precipitate polymer solids from the filtrate with 4 times the volume of the filtrate.
  • the precipitated polymer solids are It was washed with 200 mL of deionized water for three times, and the obtained polymer solid was dried under vacuum at 50° C. for 24 hours to obtain fluorine-containing block copolymer 2.
  • the fluorinated block copolymer has the following structural formula:
  • Its number average molecular weight Mn measured by GPC method is 48,500.
  • the method when the binder (binder) of this embodiment is used for bonding CCM and support material includes the following steps: dissolving binder, initiator, curing agent and toughening agent in a solvent, and then coating After the surface of the support material, the CCM is attached to the support material, and the temperature is raised to cure.
  • the curing temperature of the adhesive is 110°C, and the curing time of the adhesive is 120s.
  • the mass percentages of binder, initiator, curing agent and toughening agent are: 70% of the binder, 5% of the initiator, 5% of the curing agent, and 20% of the toughening agent; the initiator is peroxide Benzoyl, curing agent is m-phenylenediamine, and toughening agent is carboxyl nitrile rubber (GPC number average molecular weight Mn is 52000).
  • the CCM is a self-made component, which is based on "Durability and degradation analysis of hydrocarbon ionomer membrane in polymer electrolyte fuel cells accelerated stress evaluation", ⁇ Journal of Power Sources>, 2017 Issue 367, pages 63-71 ( oF: Ryo Shimizu et 2.1 part) was prepared as described.
  • the membrane electrode preparation method includes the following steps:
  • the adhesive is it is formed by mixing 78wt% of the adhesive A synthesized in the above preparation example A and 22wt% of methyl isobutyl ketone solvent.
  • the CCM is attached to the frame-shaped support material. Before the solvent in the adhesive is completely volatilized, the solvent in the adhesive will swell the primer, and the adhesive will gradually penetrate into the primer layer to form an overlap with a thickness of 0.8 ⁇ m Layer, heat up to 80°C, keep for 120s, so that the primer and adhesive layer are completely cured;
  • an unpunched rectangular (15 ⁇ 10 cm) support material is also used to repeat the operations of steps (2) and (3) to obtain samples for testing.
  • Samples were taken from multiple batches of products, and the samples were measured according to the Chinese standard GB/T 2792-2014 "Test Method for Peeling Strength of Adhesive Tapes" to measure the bonding strength between the support material and CCM (refer to Adhesive Tapes and Anti-sticking Material method), and the test results are shown in Table 1 as the arithmetic average of the peel strength (N/cm).
  • the second adhesive is bisphenol A epoxy resin (E-51).
  • the wet coating thickness of the second adhesive is 3.5um.
  • the width is 10mm; after the application is finished, cover the sheet-shaped cathode gas diffusion assembly to the CCM, attach the two, and then turn over, and then attach the sheet-shaped anode gas diffusion assembly on the back side;
  • the third adhesive is the same as the second adhesive.
  • the wet coating of the adhesive has a thickness of 3.5um and a width of 10mm; after the application is completed, The sheet anode gas diffusion assembly covers the CCM;
  • the membrane electrode is fabricated by heating and curing, the heating temperature is 150°C, and the heating time is 120s.
  • Example 1 was repeated, except that in step (3), the fluorinated block copolymer 1 of Preparation Example 1 was used instead of adhesive A and perfluoropropylene-vinylidene fluoride polymer was used as the fluorine-modified polymer resin instead of tetrafluoroethylene.
  • a random copolymer of ethylene and CF 2 CF-O-CF 2 CF 2 -SO 3 H.
  • Example 1 was repeated, except that the polyphenylene sulfide support material was used instead of the PET support material and the fluorinated block copolymer 2 of Preparation Example 2 was used instead of the adhesive A in step (3). An overlapping layer with a thickness of 2.8 ⁇ m is formed.
  • the membrane electrode preparation method includes the following steps:
  • the adhesive is formed by mixing 70% by weight of the fluorinated block copolymer 1 synthesized in the above preparation example 1 and 30% by weight of methyl isobutyl ketone solvent.
  • the thickness of the wet coating of the adhesive is 20 ⁇ m.
  • the second adhesive is bisphenol A epoxy resin (E-51).
  • the wet coating thickness of the second adhesive is 3.5um.
  • the width is 10mm; after the application is completed, cover the sheet-shaped cathode gas diffusion assembly to the CCM, attach the two, and then turn over, and then attach the sheet-shaped anode gas diffusion assembly on the back side;
  • the third adhesive is the same as the second adhesive.
  • the wet coating of the adhesive has a thickness of 3.5um and a width of 10mm; after the application is completed, The sheet anode gas diffusion assembly covers the CCM;
  • the membrane electrode is fabricated by heating and curing, the heating temperature is 150°C, and the heating time is 120s.
  • Example 4 was repeated, except that the fluorinated block copolymer 2 of Preparation Example 2 was directly used to bond the support material and the CCM.
  • the peeling force between the two materials is much greater than that produced by using traditional adhesives.
  • the peeling force, and the peeling force of the product of the present invention is far greater than the requirements of the membrane electrode field for the peeling force of CCM and support material.
  • the bonding performance between CCM and the support material is high, without air leakage, and a toughening agent is used in the primer, which improves the toughness of the bonding structure and avoids the brittleness of the bonding structure caused by a wide range of temperature changes during use Cracking, piercing the membrane material, resulting in air leakage, further reducing the possibility of air leakage, improving the performance and life of the membrane electrode; on the other hand, after the CCM is bonded to the support material, continue to bond the cathode gas diffusion layer Later, when bonding the anode gas diffusion layer, there is still a reversal process.
  • the method for preparing membrane electrodes of the present invention is suitable for large-scale industrialization of membrane electrodes.

Abstract

Disclosed is a fluorine-containing polyacrylate block copolymer binder. Also provided are a method for improving the bonding strength of a membrane electrode by bonding CCM and a supporting material by using a primer and an adhesive to form a fusion layer between a primer layer and an adhesive coating, and a membrane electrode and a preparation method therefor.

Description

一种含氟粘结剂,膜电极及其制备方法Fluorine-containing binder, membrane electrode and preparation method thereof 技术领域Technical field
本发明涉及用于燃料电池的膜电极的含氟粘结剂(binder),使用该粘结剂的膜电极,和制备膜电极的方法,属于粘合剂领域和燃料电池的膜电极领域。The invention relates to a fluorine-containing binder (binder) used for a membrane electrode of a fuel cell, a membrane electrode using the binder, and a method for preparing the membrane electrode, belonging to the field of binders and membrane electrodes of fuel cells.
背景技术Background technique
一些材料由于具有表面能低或结晶度高或非极性的特性,使得其难以使用普通的胶粘剂进行粘接,影响了其使用,例如含氟高分子材料。现有的改善难粘材料粘接性能的方法大致分为将难粘材料进行表面处理和使用新型粘接剂两种。对难粘材料进行表面处理的方法虽然可以在一定程度上改善难粘材料的粘接性能,但是其制作工艺较为复杂,特别是在一些特殊的行业,如燃料电池膜电极制造行业,材料表面处理会增加工序、延长生产时间。Some materials have low surface energy or high crystallinity or non-polar characteristics, making it difficult to use ordinary adhesives for bonding, which affects their use, such as fluorine-containing polymer materials. The existing methods for improving the bonding performance of difficult-to-stick materials are roughly divided into two types: surface treatment of the difficult-to-stick materials and the use of new adhesives. Although the method of surface treatment of difficult-to-stick materials can improve the bonding performance of difficult-to-stick materials to a certain extent, the production process is more complicated, especially in some special industries, such as fuel cell membrane electrode manufacturing industry, material surface treatment Will increase the process and prolong the production time.
现有的改善难粘材料粘接性能的方法大致分为将难粘材料进行表面处理和使用新型粘接剂两种。最常用的表面处理的方法之一为在难粘材料表面镀一层底漆,待底漆完全干燥后,再使用胶粘剂进行粘接。但是这种方法对于提升难粘材料的粘接性能效果也十分有限,特别是在一些特殊的行业,如燃料电池膜电极制造行业,该种方法所产生的增加粘接性能的效果并不能使人满意。The existing methods for improving the bonding performance of difficult-to-stick materials are roughly divided into two types: surface treatment of the difficult-to-stick materials and the use of new adhesives. One of the most commonly used surface treatment methods is to coat a layer of primer on the surface of the difficult-to-stick material, and then use an adhesive to bond it after the primer is completely dried. However, this method is also very limited in improving the bonding performance of difficult-to-stick materials, especially in some special industries, such as the fuel cell membrane electrode manufacturing industry. The effect of increasing the bonding performance produced by this method does not make people satisfaction.
在燃料电池膜电极制造行业,常使用胶粘剂将CCM(Catalyst Coated Membrane,催化剂涂布膜)与具有中心孔的(框形)支撑材料粘接在一起,目前常用的胶粘剂有丙烯酸类、环氧类或聚烯烃类聚合物。CCM由催化剂层和膜组成,膜一般是全氟磺酸树脂膜,支撑材料一般是聚对苯二甲酸乙二醇酯(PET)、聚酰亚胺(PI)、聚1,6-萘二甲酸乙二醇酯(PEN)、聚苯硫醚(PPS)、聚醚酮(PEK)以及聚碳酸酯(PC)等碳氢类聚合物。全氟磺酸树脂膜是一种主链以及侧链上都是氟原子的高分子聚合物,由于C-F键的键能高达485kJ·mol/L,是所有共价键中键能最大的。与碳氢类聚合物主链上分子的碳链呈锯齿状不同,氢原子被氟取代后,电负性大的氟原子上电子密度大,同时氟原子半径比氢原子大,导致全氟高分子主链上的C-C-C键角变小,氟原子沿碳链呈螺旋分布,而两个氟原子的范德华半径之和为2.7×10 -10m,正好填满两个碳原子的空隙,形成由一层氟原子包裹内部碳原子的结构。由于氟原子电负性大,极化率低,造成全氟聚合物的表面能很低,全氟聚合物和其它材料 的粘结性差。因此,现有的用于粘接支撑材料和CCM的胶粘剂不能对支撑材料和全氟磺酸树脂膜起到良好的粘接作用,可能发生脱落或剥离,造成膜电极加工过程中效率不高,膜电极的成品率低,严重影响膜电极的性能及使用寿命。因此,研制一种用于粘接含氟材料的胶粘剂十分有必要。 In the fuel cell membrane electrode manufacturing industry, adhesives are often used to bond CCM (Catalyst Coated Membrane) and a (frame-shaped) support material with a central hole together. At present, the commonly used adhesives include acrylic and epoxy Or polyolefin polymers. The CCM is composed of a catalyst layer and a film. The film is generally a perfluorosulfonic acid resin film, and the support material is generally polyethylene terephthalate (PET), polyimide (PI), and poly 1,6-naphthalene Hydrocarbon polymers such as ethylene formate (PEN), polyphenylene sulfide (PPS), polyether ketone (PEK) and polycarbonate (PC). The perfluorosulfonic acid resin membrane is a high molecular polymer with fluorine atoms in the main chain and side chains. Since the bond energy of the CF bond is as high as 485kJ·mol/L, it is the largest bond energy of all covalent bonds. Different from the zigzag-like carbon chain of the molecule on the main chain of hydrocarbon polymer, after the hydrogen atom is replaced by fluorine, the electron density of the electronegative fluorine atom is higher, and the radius of the fluorine atom is larger than that of the hydrogen atom, resulting in higher perfluorine The CCC bond angle on the molecular backbone becomes smaller, the fluorine atoms are distributed in a spiral along the carbon chain, and the sum of the van der Waals radii of the two fluorine atoms is 2.7×10 -10 m, which just fills the gap between the two carbon atoms, forming a The structure in which a layer of fluorine atoms wraps the internal carbon atoms. Due to the high electronegativity of fluorine atoms and low polarization rate, the surface energy of perfluoropolymer is very low, and the adhesion between perfluoropolymer and other materials is poor. Therefore, the existing adhesives used to bond the support material and the CCM cannot have a good adhesion effect on the support material and the perfluorosulfonic acid resin film, and may fall off or peel off, resulting in low efficiency in the process of membrane electrode processing. The low yield of membrane electrodes seriously affects the performance and service life of membrane electrodes. Therefore, it is necessary to develop an adhesive for bonding fluorine-containing materials.
另外,CCM(Catalyst Coated Membrane,催化剂涂布膜)的边缘与具有中心孔的(框形)支撑材料之间的粘接强度需要进一步改进。In addition, the bonding strength between the edge of the CCM (Catalyst Coated Membrane) and the (frame-shaped) support material with a central hole needs to be further improved.
发明内容Summary of the invention
为克服现有技术中存在的缺点,本发明的发明目的是一种含氟粘结剂(binder),还提供一种用于燃料电池膜的具有改进的粘接强度的膜电极,和制备膜电极的方法。In order to overcome the shortcomings in the prior art, the purpose of the present invention is a fluorine-containing binder (binder), and also provide a membrane electrode with improved bonding strength for fuel cell membranes, and the preparation of membranes Electrode method.
根据本发明的第一个实施方案,提供具有通式(I)的含氟聚丙烯酸酯嵌段共聚物粘结剂(binder):According to the first embodiment of the present invention, a fluorine-containing polyacrylate block copolymer binder having the general formula (I) is provided:
Figure PCTCN2019092127-appb-000001
Figure PCTCN2019092127-appb-000001
其中Rf基团的结构为CF 3(CF 2) k(CH 2) l,k为0~12(优选1~5,如2~3)的整数,l为0或1;R基团的结构为CH 3(CH 2) x,x为0~12(优选1~5,如2~3)的整数;m和n分别为5~90的整数,且m+n=30-180;优选的是,m和n分别为10~75的整数,且m+n=50-150,更优选m+n=70-130。更优选,m和n分别为15~60的整数,更优选20~50的整数。更优选,m+n=80-110。 The structure of the Rf group is CF 3 (CF 2 ) k (CH 2 ) l , k is an integer from 0 to 12 (preferably 1 to 5, such as 2 to 3), and l is 0 or 1; the structure of the R group Is CH 3 (CH 2 ) x , x is an integer from 0 to 12 (preferably from 1 to 5, such as 2 to 3); m and n are each an integer from 5 to 90, and m+n=30-180; preferably Yes, m and n are each an integer from 10 to 75, and m+n=50-150, more preferably m+n=70-130. More preferably, m and n are each an integer of 15-60, and more preferably an integer of 20-50. More preferably, m+n=80-110.
优选,m:n=0.3-3:1,优选0.5-2:1,更优选0.7-1.6:1,更优选0.8-1.2:1。Preferably, m:n=0.3-3:1, preferably 0.5-2:1, more preferably 0.7-1.6:1, more preferably 0.8-1.2:1.
一般,粘结剂的数均分子量(Mn)为5×10 3至6×10 4,优选为2×10 4至5×10 4,更优选为3×10 4至4.8×10 4Generally, the number average molecular weight (Mn) of the binder is 5×10 3 to 6×10 4 , preferably 2×10 4 to 5×10 4 , and more preferably 3×10 4 to 4.8×10 4 .
根据本发明的第二个实施方案,提供制备上述通式(I)的粘结剂的方法,该方法包括以下步骤:According to a second embodiment of the present invention, there is provided a method for preparing the above-mentioned binder of general formula (I), the method comprising the following steps:
将CH 2=CH-COOCH 2Rf单体溶于有机溶剂(例如芳族烃,如苯或甲苯)中获得的 20-60wt%(优选25-50wt%,如30wt%或40wt%)浓度的单体溶液加入到聚合反应器中,添加催化体系和引发剂,升温(例如至60~100℃),(优选在惰性气体例如氮气或氩气的氛围下)进行聚合反应;在聚合反应体系中添加CH 2=CH-COOR单体,升温(例如至60~100℃),(优选在惰性气体例如氮气或氩气的氛围下)再次进行聚合反应;然后分离和提纯(例如过滤,滤液即反应混合物用2~5倍滤液体积的甲醇从滤液中沉淀出聚合物固体,沉淀出的聚合物固体用去离子水洗涤多次),干燥(例如,得到的聚合物固体在真空和40-60℃(如50℃)下干燥18-30小时),获得通式(I)的含氟聚丙烯酸酯嵌段共聚物粘结剂; Dissolve CH 2 =CH-COOCH 2 Rf monomer in an organic solvent (for example, aromatic hydrocarbons, such as benzene or toluene) to obtain a monomer with a concentration of 20-60wt% (preferably 25-50wt%, such as 30wt% or 40wt%) The body solution is added to the polymerization reactor, the catalytic system and initiator are added, the temperature is raised (for example, to 60-100 ℃), (preferably under an inert gas such as nitrogen or argon atmosphere) to carry out the polymerization reaction; add to the polymerization reaction system CH 2 = CH-COOR monomer, raise the temperature (for example, to 60-100°C), (preferably under an inert gas such as nitrogen or argon atmosphere), perform polymerization again; then separate and purify (for example, filter, the filtrate is the reaction mixture Use 2 to 5 times the volume of the filtrate to precipitate polymer solids from the filtrate, and the precipitated polymer solids are washed with deionized water several times), dried (for example, the obtained polymer solids are kept under vacuum at 40-60℃ ( Such as drying at 50°C for 18-30 hours) to obtain a fluorinated polyacrylate block copolymer binder of general formula (I);
其中Rf基团的结构为CF 3(CF 2) k(CH 2) l,k为0~12(优选1~5,如2~3)的整数,l为0或1,R基团的结构为CH 3(CH 2) x,x为0~12(优选1~5,如2~3)的整数。 The structure of the Rf group is CF 3 (CF 2 ) k (CH 2 ) l , k is an integer from 0 to 12 (preferably 1 to 5, such as 2 to 3), and l is 0 or 1, and the structure of the R group Is CH 3 (CH 2 ) x , and x is an integer of 0-12 (preferably 1-5, such as 2-3).
优选的是,CH 2=CH-COOCH 2Rf单体的用量(mol)与CH 2=CH-COOR单体的用量(mol)之比=5~90:5~90,更优选为10~75:10~75,更优选15~60:15~60,更优选20~50:20~50,优选0.8-1.2:1。 Preferably, the ratio of the amount (mol) of CH 2 =CH-COOCH 2 Rf monomer to the amount (mol) of CH 2 =CH-COOR monomer = 5~90:5~90, more preferably 10~75 : 10 to 75, more preferably 15 to 60: 15 to 60, more preferably 20 to 50: 20 to 50, preferably 0.8 to 1.2:1.
优选的是,上述催化体系包括溴化亚铜和五甲基二乙烯三胺,上述引发剂为2-溴异丁酸乙酯。Preferably, the above-mentioned catalytic system includes cuprous bromide and pentamethyldiethylenetriamine, and the above-mentioned initiator is ethyl 2-bromoisobutyrate.
在上述方法中所采用的两种单体是通过以下方法来制备的:将醇化合物RfCH 2-OH或R-OH溶于有机溶剂中形成15-60wt%(优选20-50wt%,如30wt%或40wt%)浓度的醇溶液,然后添加(例如0.1-10wt%,基于醇的质量)自由基阻聚剂;添加作为催化剂的三乙基胺(用于络合所产生的氯化氢),将所得反应体系(例如用冰水浴)冷却(例如冷却至10℃以下),在搅拌条件下滴加丙烯酰氯单体,滴加速度应该使得反应体系的温度不高于50℃;滴加完毕之后,在搅拌下继续反应(例如0.5-2小时);然后分离和提纯,获得CH 2=CH-COOCH 2Rf或CH 2=CH-COOR的单体,其中Rf基团的结构为CF 3(CF 2) k(CH 2) l,k为0~12(优选1~5,如2~3)的整数,l为0或1,R基团的结构为CH 3(CH 2) x,x为0~12(优选1~5,如2~3)的整数。 The two monomers used in the above method are prepared by the following method: the alcohol compound RfCH 2 -OH or R-OH is dissolved in an organic solvent to form 15-60wt% (preferably 20-50wt%, such as 30wt% Or 40wt%) concentration of alcohol solution, and then add (for example, 0.1-10wt%, based on the mass of alcohol) radical polymerization inhibitor; add triethylamine as a catalyst (used to complex the generated hydrogen chloride), the resulting The reaction system (for example, with an ice water bath) is cooled (for example, cooled to below 10°C), and the acrylic chloride monomer is added dropwise under stirring. The dropping rate should be such that the temperature of the reaction system is not higher than 50°C; after the addition is complete, stir Continue the reaction (for example 0.5-2 hours); then separate and purify to obtain a monomer with CH 2 =CH-COOCH 2 Rf or CH 2 =CH-COOR, wherein the structure of the Rf group is CF 3 (CF 2 ) k (CH 2 ) l , k is an integer from 0 to 12 (preferably 1 to 5, such as 2 to 3), l is 0 or 1, the structure of the R group is CH 3 (CH 2 ) x , and x is 0 to 12 (Preferably an integer of 1 to 5, such as 2 to 3).
更具体地说,提供一种粘结剂的制备方法,该方法包括以下步骤:More specifically, a method for preparing an adhesive is provided. The method includes the following steps:
(1)丙烯酸酯单体的制备:将含有RfCH 2基团或R基团的醇(即醇RfCH 2-OH或R-OH)溶解于有机溶剂中,配制15~60wt%浓度的醇溶液,向含有醇溶液中加入阻聚剂,阻聚剂的用量为含有RfCH2基团或R基团的醇质量的0.1~10wt%;再加入催化剂三乙基胺以便络合所产生的氯化氢,用冰水浴将反应体系冷却至10℃以下,在搅拌条件下滴加丙烯酰氯单体,观察温度控制滴加速度,使温度不高于50℃;单体滴加完毕后,在室温下继续搅拌0.5~2小时,然后将反应产物倒入1~3倍体积的去离子水中洗涤,使用分离漏斗分离有机 层和水层,洗涤数次后,合并有机层使用MgSO 4干燥过夜;再使用溶剂对有机层重结晶得到纯化后的含有RfCH 2基团或R基团的丙烯酸酯单体,将含有RfCH 2基团或R基团的丙烯酸酯单体放置于冰箱内低温保存; (1) Preparation of acrylate monomer: Dissolve alcohol containing RfCH 2 group or R group (ie alcohol RfCH 2 -OH or R-OH) in an organic solvent, and prepare an alcohol solution with a concentration of 15-60% by weight, Add a polymerization inhibitor to the alcohol-containing solution. The amount of the polymerization inhibitor is 0.1-10% by weight of the alcohol containing the RfCH2 group or the R group; then the catalyst triethylamine is added to complex the hydrogen chloride produced, with ice Cool the reaction system to below 10°C in a water bath, add acrylic chloride monomer dropwise under stirring, observe the temperature and control the dropping rate so that the temperature is not higher than 50°C; after the monomer is added dropwise, continue stirring at room temperature for 0.5-2 After hours, the reaction product was poured into 1 to 3 times the volume of deionized water and washed, and the organic layer and the water layer were separated using a separatory funnel. After washing several times, the combined organic layers were dried overnight with MgSO 4 ; RfCH acrylate monomer containing group or R 2 group to give after crystallization purification, the acrylate monomer containing RfCH 2 R group or groups is placed in cold storage in the refrigerator;
(2)含氟嵌段共聚物的合成:将步骤(1)制备得到的含有RfCH 2基团的丙烯酸酯单体以20~60%的质量浓度溶解于溶剂中,加入催化体系和引发剂,在60~100℃、氩气氛围下反应6~24小时;聚合反应完成后,在氩气氛围下冷却至室温,再加入含R基团的丙烯酸酯单体,升温至60~100℃,在氩气氛围下再反应6~24小时,聚合反应结束后,过滤,取滤液,用2~5倍滤液体积的甲醇从滤液中沉淀出聚合物固体,沉淀出的聚合物固体用去离子水洗涤多次,所得到的聚合物固体物在真空下50℃干燥24小时,得含氟嵌段共聚物; (2) Synthesis of fluorine-containing block copolymer: The acrylate monomer containing RfCH 2 group prepared in step (1) is dissolved in a solvent at a mass concentration of 20-60%, and a catalytic system and initiator are added. React at 60~100℃ under argon atmosphere for 6~24 hours; after the polymerization reaction is completed, cool to room temperature under argon atmosphere, then add R group-containing acrylate monomer, heat up to 60~100℃, React for another 6-24 hours under argon atmosphere. After the polymerization reaction is completed, filter, take the filtrate, precipitate polymer solids from the filtrate with 2 to 5 times the volume of the filtrate, and wash the precipitated polymer solids with deionized water For several times, the obtained polymer solids were dried under vacuum at 50°C for 24 hours to obtain fluorine-containing block copolymers;
其中催化体系包括溴化亚铜和五甲基二乙烯三胺,引发剂为2-溴异丁酸乙酯,含有RfCH 2基团的丙烯酸酯单体:2-溴异丁酸乙酯:五甲基二乙烯三胺:溴化亚铜的比例为:40:0.8-1.2:1.6-2.4:0.8-1.2,优选40:1:2:1;所述溶剂为非极性的芳烃类溶剂,所述溶剂经过除水处理;所述三乙基胺与含有RfCH 2基团或R基团的醇的摩尔比为1.01:1~1.2:1,所述丙烯酰氯单体与将含有RfCH 2基团或R基团的醇的摩尔比为1.01:1~1.2:1;所述步骤(2)中使用的含有RfCH 2基团和R基团的单体的摩尔比是0.8-1.2:1,优选1:1。 The catalytic system includes cuprous bromide and pentamethyldiethylenetriamine, the initiator is ethyl 2-bromoisobutyrate, and the acrylate monomer containing RfCH 2 group: ethyl 2-bromoisobutyrate: penta The ratio of methyldiethylenetriamine: cuprous bromide is: 40:0.8-1.2:1.6-2.4:0.8-1.2, preferably 40:1:2:1; the solvent is a non-polar aromatic hydrocarbon solvent, The solvent is subjected to water removal treatment; the molar ratio of the triethylamine to the alcohol containing the RfCH 2 group or the R group is 1.01:1 to 1.2:1, and the acrylic chloride monomer and the RfCH 2 group-containing alcohol The molar ratio of the alcohol of the group or the R group is 1.01:1 to 1.2:1; the molar ratio of the monomer containing the RfCH 2 group and the R group used in the step (2) is 0.8-1.2:1, Preferably 1:1.
在不使用底漆的情况下,上述粘结剂(binder)可直接用于粘接膜电极;或,将该粘结剂配制成一种胶粘剂混合物(即下文所述的第一种含氟胶粘剂)并将后者直接用于粘接膜电极。该胶粘剂混合物是通过将65~95重量份的上述粘结剂(binder),1~5重量份的引发剂(例如无机或有机过氧化物类引发剂,如过氧化苯甲酰或过氧化二叔丁基),1~5重量份的固化剂(例如芳香族胺类,如间苯二胺或对苯二胺),3~25重量份的增韧剂溶于第二种有机溶剂中所形成的。In the case of no primer, the above-mentioned binder can be directly used to bond membrane electrodes; or, the binder can be formulated into an adhesive mixture (ie, the first fluorine-containing adhesive described below) And the latter is directly used for bonding membrane electrodes. The adhesive mixture is prepared by mixing 65 to 95 parts by weight of the above-mentioned binder, and 1 to 5 parts by weight of an initiator (for example, an inorganic or organic peroxide initiator, such as benzoyl peroxide or two Tert-butyl), 1 to 5 parts by weight of curing agent (for example, aromatic amines, such as m-phenylenediamine or p-phenylenediamine), 3 to 25 parts by weight of toughening agent dissolved in the second organic solvent Forming.
膜电极的制备方法包括:将粘结剂(binder)或胶粘剂混合物涂布于框形的支撑材料表面,将CCM与框形支撑材料贴合,升温至80~150℃,固化5~300s。The preparation method of the membrane electrode includes: coating a binder or an adhesive mixture on the surface of a frame-shaped support material, attaching the CCM to the frame-shaped support material, heating to 80-150°C, and curing for 5-300s.
当然,也可以将上述粘结剂(binder)与底漆相结合使用来粘接膜电极,如下文所述。Of course, the above-mentioned binder and primer can also be used in combination to bond the membrane electrode, as described below.
根据本发明的第三个实施方案,提供一种提高框形(frame shape)支撑材料与涂有催化剂的全氟离子交换树脂膜之间的粘接强度的方法,该方法包括以下步骤:According to a third embodiment of the present invention, there is provided a method for improving the bonding strength between a frame shape support material and a catalyst-coated perfluorinated ion exchange resin membrane. The method includes the following steps:
1)在具有中心孔的框形支撑材料的待粘接表面(即,框的表面或边)上涂覆底漆层;1) Coating a primer layer on the surface to be bonded (ie, the surface or edge of the frame) of the frame-shaped support material with a central hole;
2)在底漆层完全固化之前或在底漆层部分固化的情况下,在底漆层的表面上涂覆的第一种含氟胶粘剂,以便在底漆层与第一胶粘剂涂层之间形成融合层或过渡层或重叠层(即,中间层);2) Before the primer layer is completely cured or when the primer layer is partially cured, the first fluorine-containing adhesive is applied on the surface of the primer layer so as to be between the primer layer and the first adhesive coating Forming a fusion layer or a transition layer or an overlapping layer (ie, an intermediate layer);
3)将涂有催化剂的全氟离子交换树脂膜(即CCM)贴合在支撑材料的上述第一种含氟胶粘剂的涂层上,从而让涂有催化剂的全氟离子交换树脂膜完全覆盖框形支撑材料的中心孔;3) Stick the catalyst-coated perfluorinated ion exchange resin membrane (ie CCM) on the above-mentioned first fluorine-containing adhesive coating of the support material, so that the catalyst-coated perfluorinated ion exchange resin membrane completely covers the frame The center hole of the shaped support material;
4)让底漆层和第一种含氟胶粘剂层完全固化(例如通过将它们升温至80~150℃,保温5~300s),让涂有催化剂的全氟离子交换树脂膜的边缘与框形支撑材料粘接在一起。4) Let the primer layer and the first fluorine-containing adhesive layer be completely cured (for example, by heating them to 80-150°C and holding them for 5 to 300s), so that the edges of the catalyst-coated perfluorinated ion exchange resin membrane and the frame shape The supporting materials are glued together.
优选的是,所述底漆包括或主要由以下组分组成:作为粘结剂(binder)的氟聚合物树脂或氟改性聚合物树脂,增韧剂(优选为含氟橡胶助剂)和第一种溶剂。Preferably, the primer includes or mainly consists of the following components: a fluoropolymer resin or a fluoro-modified polymer resin as a binder, a toughening agent (preferably a fluorine-containing rubber additive) and The first solvent.
优选的是,第一种含氟胶粘剂是选自于含氟的聚丙烯酸酯类胶粘剂、含氟的环氧树脂类胶粘剂、含氟的聚氨酯类胶粘剂、含氟的有机硅类胶粘剂、含氟的聚酰亚胺类胶粘剂、含氟的聚烯烃类胶粘剂中的一种或多种,优选是聚氨酯-氟化环氧丙烯酸酯胶粘剂或聚偏二氟乙烯胶粘剂;优选的是,第一种含氟胶粘剂含有第二种溶剂。第一种溶剂与第二种溶剂可相同或不同。Preferably, the first fluorine-containing adhesive is selected from fluorine-containing polyacrylate adhesives, fluorine-containing epoxy resin adhesives, fluorine-containing polyurethane adhesives, fluorine-containing silicone adhesives, and fluorine-containing silicone adhesives. One or more of polyimide adhesive and fluorine-containing polyolefin adhesive, preferably polyurethane-fluorinated epoxy acrylate adhesive or polyvinylidene fluoride adhesive; preferably, the first fluorine-containing adhesive The adhesive contains a second solvent. The first solvent and the second solvent may be the same or different.
优选,其中底漆和第一种含氟胶粘剂都是热固化型的。第一种含氟胶粘剂包括在加热的情况下发生扩链和/或交联反应的热固化类型或在加热的情况下其中所含溶剂因挥发而固化的热固化类型。优选的是,底漆是在加热的情况下其中所含溶剂因挥发而固化的热固化类型。优选,第一种含氟胶粘剂是在加热的情况下发生扩链和/或交联反应的热固化类型。Preferably, the primer and the first fluorine-containing adhesive are both thermosetting. The first type of fluorine-containing adhesive includes a thermal curing type in which chain extension and/or crosslinking reaction occurs under heating or a thermal curing type in which a solvent contained therein is cured by volatilization under heating. Preferably, the primer is a heat curing type in which the solvent contained therein is cured by volatilization under heating. Preferably, the first fluorine-containing adhesive is a thermal curing type in which chain extension and/or crosslinking reactions occur under heating.
根据本发明的第四个实施方案,提供用于燃料电池的膜电极,该膜电极包括:具有中心孔的框形支撑材料,完全覆盖框形支撑材料的中心孔的涂有催化剂的全氟离子交换树脂膜,粘合在涂有催化剂的全氟离子交换树脂膜的一个表面上的片状阴极气体扩散组件,和粘合在涂有催化剂的全氟离子交换树脂膜的另一个表面上的片状阳极气体扩散组件,其特征在于在框形支撑材料与涂有催化剂的全氟离子交换树脂膜之间具有:粘接在框形支撑材料上的固化的底漆层和粘接在全氟离子交换树脂膜上的固化的第一种含氟胶粘剂层,和在它们两者之间通过底漆与第一种含氟胶粘剂相互渗透所形成的融合层或过渡层或重叠层(即,中间层)。According to a fourth embodiment of the present invention, there is provided a membrane electrode for a fuel cell, the membrane electrode comprising: a frame-shaped support material having a central hole, and a catalyst-coated perfluorinated ion that completely covers the central hole of the frame-shaped support material Exchange resin membrane, a sheet-like cathode gas diffusion component bonded on one surface of a catalyst-coated perfluoroion exchange resin membrane, and a sheet bonded to the other surface of a catalyst-coated perfluoroion exchange resin membrane The anode gas diffusion assembly is characterized in that between the frame-shaped support material and the catalyst-coated perfluorinated ion exchange resin membrane, there is a cured primer layer adhered to the frame-shaped support material and the perfluorinated ion exchange resin film. The cured first fluorine-containing adhesive layer on the exchange resin film, and the fusion layer or transition layer or overlapping layer (ie, the intermediate layer) formed by the mutual penetration of the primer and the first fluorine-containing adhesive between them ).
根据本发明的第五个实施方案,提供一种制备上述膜电极的方法,该方法包括以下步骤:According to a fifth embodiment of the present invention, there is provided a method for preparing the above-mentioned membrane electrode, the method including the following steps:
1)在具有中心孔的框形支撑材料的待粘接表面(即,框的表面或边)上涂覆底漆层;1) Coating a primer layer on the surface to be bonded (ie, the surface or edge of the frame) of the frame-shaped support material with a central hole;
2)在底漆层完全固化之前或在底漆层部分固化的情况下,在底漆层的表面上涂覆的第一种含氟胶粘剂,以便在底漆层与第一胶粘剂涂层之间形成融合层或过渡层或重叠层(即,中间层);2) Before the primer layer is completely cured or when the primer layer is partially cured, the first fluorine-containing adhesive is applied on the surface of the primer layer so as to be between the primer layer and the first adhesive coating Forming a fusion layer or a transition layer or an overlapping layer (ie, an intermediate layer);
3)将涂有催化剂的全氟离子交换树脂膜(即CCM)贴合在支撑材料的上述第一种含氟胶粘剂的涂层上,从而让涂有催化剂的全氟离子交换树脂膜完全覆盖框形支撑材料的中心孔;3) Stick the catalyst-coated perfluorinated ion exchange resin membrane (ie CCM) on the above-mentioned first fluorine-containing adhesive coating of the support material, so that the catalyst-coated perfluorinated ion exchange resin membrane completely covers the frame The center hole of the shaped support material;
4)让底漆层和第一种含氟胶粘剂层完全固化(例如通过将它们升温至80~150℃,保温5~300s),让涂有催化剂的全氟离子交换树脂膜的边缘与框形支撑材料粘接在一起;4) Let the primer layer and the first fluorine-containing adhesive layer be completely cured (for example, by heating them to 80-150°C and holding them for 5 to 300s), so that the edges of the catalyst-coated perfluorinated ion exchange resin membrane and the frame shape The supporting materials are glued together;
5)利用第二种胶粘剂将片状阴极气体扩散组件粘合在涂有催化剂的全氟离子交换树脂膜的一个表面上,使得片状阴极气体扩散组件覆盖CCM的一个表面;5) Use the second adhesive to bond the sheet-shaped cathode gas diffusion assembly to one surface of the catalyst-coated perfluorinated ion exchange resin membrane, so that the sheet-shaped cathode gas diffusion assembly covers one surface of the CCM;
6)利用第三种胶粘剂将片状阳极气体扩散组件粘合在涂有催化剂的全氟离子交换树脂膜的另一个表面上,使得片状阳极气体扩散组件覆盖CCM的另一个表面;和6) Use the third adhesive to bond the sheet anode gas diffusion assembly to the other surface of the catalyst-coated perfluorinated ion exchange resin membrane so that the sheet anode gas diffusion assembly covers the other surface of the CCM; and
7)固化成型,获得膜电极;7) Curing and forming to obtain membrane electrode;
其中第二种胶粘剂与第三种胶粘剂可相同或不同。The second adhesive and the third adhesive can be the same or different.
优选的是,所述底漆包括或主要由以下组分组成:作为粘结剂(binder)的氟聚合物树脂或氟改性聚合物树脂,增韧剂(优选为含氟橡胶助剂)和第一种溶剂。Preferably, the primer includes or mainly consists of the following components: a fluoropolymer resin or a fluoro-modified polymer resin as a binder, a toughening agent (preferably a fluorine-containing rubber additive) and The first solvent.
优选的是,第一种含氟胶粘剂是选自于含氟的聚丙烯酸酯类胶粘剂、含氟的环氧树脂类胶粘剂、含氟的聚氨酯类胶粘剂、含氟的有机硅类胶粘剂、含氟的聚酰亚胺类胶粘剂、含氟的聚烯烃类胶粘剂中的一种或多种,优选是聚氨酯-氟化环氧丙烯酸酯胶粘剂或聚偏二氟乙烯胶粘剂。进一步优选,所述第一种含氟胶粘剂是聚氨酯-氟化环氧丙烯酸酯胶粘剂或聚偏二氟乙烯胶粘剂。Preferably, the first fluorine-containing adhesive is selected from fluorine-containing polyacrylate adhesives, fluorine-containing epoxy resin adhesives, fluorine-containing polyurethane adhesives, fluorine-containing silicone adhesives, and fluorine-containing silicone adhesives. One or more of polyimide-based adhesives and fluorine-containing polyolefin-based adhesives are preferably polyurethane-fluorinated epoxy acrylate adhesives or polyvinylidene fluoride adhesives. Further preferably, the first fluorine-containing adhesive is a polyurethane-fluorinated epoxy acrylate adhesive or a polyvinylidene fluoride adhesive.
优选的是,第一种含氟胶粘剂含有第二种有机溶剂。Preferably, the first fluorine-containing adhesive contains a second organic solvent.
优选,第一种含氟胶粘剂是通过将65~95重量份的上述粘结剂(binder),1~5重量份的引发剂(例如无机或有机过氧化物类引发剂,如过氧化苯甲酰或过氧化二叔丁基),1~5重量份的固化剂(例如芳香族胺类,如间苯二胺或对苯二胺),3~25重量份的增韧剂溶于第二种有机溶剂中所形成的。第一种溶剂与第二种溶剂可相同或不同。Preferably, the first fluorine-containing adhesive is prepared by mixing 65 to 95 parts by weight of the above-mentioned binder and 1 to 5 parts by weight of an initiator (for example, an inorganic or organic peroxide type initiator, such as benzyl peroxide). Acyl or di-tert-butyl peroxide), 1 to 5 parts by weight of curing agent (for example, aromatic amines, such as m-phenylenediamine or p-phenylenediamine), and 3 to 25 parts by weight of toughening agent dissolved in the second Formed in a kind of organic solvent. The first solvent and the second solvent may be the same or different.
优选,底漆、第一种含氟胶粘剂、第二种胶粘剂和第三种胶粘剂都是热固化型的。Preferably, the primer, the first fluorine-containing adhesive, the second adhesive and the third adhesive are all thermosetting.
一般,上述第一种含氟胶粘剂、第二种胶粘剂和第三种胶粘剂可以相同或不同。Generally, the first fluorine-containing adhesive, the second adhesive and the third adhesive mentioned above can be the same or different.
优选的是,考虑到片状阴极气体扩散组件和片状阳极气体扩散组件各自对CCM的粘接强度,第二种胶粘剂与第三种胶粘剂可相同或不同并且独立地是环氧树脂类胶粘剂、聚烯烃类胶粘剂或聚丙烯酸酯类胶粘剂,更优选是环氧树脂类胶粘剂或聚丙烯酸酯类胶粘剂。Preferably, considering the bonding strength of each of the sheet-shaped cathode gas diffusion assembly and the sheet-shaped anode gas diffusion assembly to the CCM, the second adhesive and the third adhesive may be the same or different and independently are epoxy resin adhesives, The polyolefin-based adhesive or polyacrylate-based adhesive is more preferably an epoxy resin-based adhesive or polyacrylate-based adhesive.
优选的是,底漆包括氟改性聚合物树脂、增韧剂和有机溶剂(例如甲基异丁基酮)。更优选的是,所述氟改性聚合物树脂是选自于氟乙烯-乙烯基醚共聚物(例如氟乙烯-全氟乙烯基 全氟C2-C4亚烷基醚磺酸共聚物)、偏二氟乙烯-乙烯基醚共聚物(例如偏二氟乙烯-全氟乙烯基全氟C2-C4亚烷基醚磺酸共聚物)、四氟乙烯-乙烯基全氟亚烷基醚磺酸共聚物(例如四氟乙烯-全氟乙烯基全氟C2-C4亚烷基醚磺酸共聚物)、全氟丙烯-偏二氟乙烯聚合物、全氟丙烯-全氟乙烯-乙烯基醚共聚物(例如全氟丙烯-全氟乙烯-全氟乙烯基全氟C2-C4亚烷基醚磺酸)中的一种或多种。这些氟改性聚合物树脂的数均分子量Mn(GPC)一般是在4-6万之间,例如5万左右。Preferably, the primer includes a fluorine-modified polymer resin, a toughening agent, and an organic solvent (for example, methyl isobutyl ketone). More preferably, the fluorine-modified polymer resin is selected from vinyl fluoride-vinyl ether copolymers (for example, vinyl fluoride-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid copolymer), partial Difluoroethylene-vinyl ether copolymer (for example, vinylidene fluoride-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid copolymer), tetrafluoroethylene-vinyl perfluoroalkylene ether sulfonic acid copolymer (E.g. tetrafluoroethylene-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid copolymer), perfluoropropylene-vinylidene fluoride polymer, perfluoropropylene-perfluoroethylene-vinyl ether copolymer (For example, perfluoropropylene-perfluoroethylene-perfluorovinyl perfluoro C2-C4 alkylene ether sulfonic acid) one or more. The number average molecular weight Mn (GPC) of these fluoro-modified polymer resins is generally between 40,000 and 60,000, for example, about 50,000.
优选,增韧剂是选自于羧基丁腈橡胶,氯丁橡胶,氯磺化聚乙烯,ABS树脂,或全氟丙烯‐偏二氟乙烯橡胶和乙烯‐醋酸乙烯酯聚合物按照15‐45:85‐55重量比的混合物中的一种或多种。作为增韧剂的这些聚合物的数均分子量Mn(GPC)一般是在4‐6万之间,例如5万左右。Preferably, the toughening agent is selected from carboxylated nitrile rubber, neoprene, chlorosulfonated polyethylene, ABS resin, or perfluoropropylene-vinylidene fluoride rubber and ethylene-vinyl acetate polymer according to 15-45: One or more of the mixture of 85-55 weight ratio. The number average molecular weight Mn (GPC) of these polymers as toughening agents is generally between 40,000 and 60,000, for example, about 50,000.
在本申请中,框形支撑材料(例如聚酯膜)具有在中心冲切而成的孔。一般,中心孔的面积占整个框的面积的50‐96%,优选70‐95%,更优选80‐92%,例如80%或88%。框形支撑材料的框的轮廓可以是正方形或长方形或圆形。而中心孔的轮廓也可以是正方形或长方形或圆形。In this application, the frame-shaped support material (for example, polyester film) has a hole punched out in the center. Generally, the area of the center hole accounts for 50-96% of the area of the entire frame, preferably 70-95%, more preferably 80-92%, such as 80% or 88%. The outline of the frame of the frame-shaped supporting material may be square, rectangular or circular. The outline of the central hole can also be square, rectangular or circular.
这里需要强调的是,以上所使用的各种有机溶剂可以是相同或不同的。而且是本领域技术人员容易选择的。It should be emphasized here that the various organic solvents used above can be the same or different. And it is easily selected by those skilled in the art.
本申请中所使用的CCM(Catalyst Coated Membrane,催化剂涂布膜)和具有中心孔的(框形)支撑材料都是可商购的产品。The CCM (Catalyst Coated Membrane) used in this application and the (frame-shaped) support material with a central hole are all commercially available products.
在本申请中,一般来说,底漆层的厚度是1~10μm,优选3~7μm,更优选4~6μm。与底漆层相结合使用的所述胶粘剂层的厚度为2~50μm,优选5~40μm,更优选8~35μm,更优选15~30μm,例如20或25μm。In this application, generally speaking, the thickness of the primer layer is 1-10 μm, preferably 3-7 μm, more preferably 4-6 μm. The thickness of the adhesive layer used in combination with the primer layer is 2 to 50 μm, preferably 5 to 40 μm, more preferably 8 to 35 μm, more preferably 15 to 30 μm, such as 20 or 25 μm.
在底漆层与胶粘剂层之间的融合层(或过渡层或重叠层)的厚度一般为0.5~3μm,0.7~2μm。The thickness of the fusion layer (or transition layer or overlap layer) between the primer layer and the adhesive layer is generally 0.5 to 3 μm, 0.7 to 2 μm.
在本申请中,在底漆层完全固化之前或在底漆层部分固化的情况下,底漆层处于部分干燥固化的状态或部分湿润状态。在框形支撑材料上的底漆层部分固化的情况下,在底漆层的表面上点涂(或喷涂)第一种含氟胶粘剂,在胶粘剂中所含有的溶剂(即第二种有机溶剂)能够对底漆产生溶胀作用并能够自挥发,从而使得第一种含氟胶粘剂能够在溶剂未完全挥发之前逐渐渗透进入底漆层中,形成融合层或重叠层,并在溶剂完全挥发后,第一 种含氟胶粘剂不再进入底漆层中。In the present application, before the primer layer is completely cured or in the case where the primer layer is partially cured, the primer layer is in a partially dried and cured state or a partially wet state. In the case that the primer layer on the frame-shaped support material is partially cured, the first fluorine-containing adhesive is dot-coated (or sprayed) on the surface of the primer layer, and the solvent contained in the adhesive (that is, the second organic solvent) ) Can swell the primer and be self-volatile, so that the first fluorine-containing adhesive can gradually penetrate into the primer layer before the solvent is completely volatilized, forming a fusion layer or overlapping layer, and after the solvent is completely volatilized, The first fluorine-containing adhesive no longer enters the primer layer.
一般,在第一种含氟胶粘剂中,所含有的溶剂(即第二种有机溶剂)的质量分数是5-50wt%。该溶剂的沸点一般是60~150℃,优选75~130℃,更优选90~120℃。Generally, the mass fraction of the solvent (ie, the second organic solvent) contained in the first fluorine-containing adhesive is 5-50 wt%. The boiling point of the solvent is generally 60 to 150°C, preferably 75 to 130°C, more preferably 90 to 120°C.
优选的是,用于底漆中的上述氟改性聚合物树脂包括增溶性官能团、附着性官能团、交联固化性官能团和促进流变性官能团中一种或多种。Preferably, the fluorine-modified polymer resin used in the primer includes one or more of a solubilizing functional group, an adhesive functional group, a crosslinking curable functional group, and a rheological promoting functional group.
与现有技术相比较,本发明具有以下有益技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
1、本发明的通式(I)胶粘剂中包括含氟嵌段共聚物,由于含氟嵌段共聚物胶粘剂有相分离,其中含氟的一段会聚集形成亲氟化物的相,而碳氢化合物的一段会聚集形成亲碳氢材料的相,使得该种胶粘剂可以同时对于碳氢化合物和含氟难粘材料具有良好的粘接性,粘接含氟的难粘材料时即使不使用底漆也可以有较好的粘接性能,其中相分离尺寸的大小可以根据各段聚合物的分子量大小以及分子量的相对比例进行调节从而达到最佳的粘接效果。1. The adhesive of the general formula (I) of the present invention includes a fluorine-containing block copolymer. Because the fluorine-containing block copolymer adhesive has phase separation, the fluorine-containing section will aggregate to form a fluoride-philic phase, while the hydrocarbon The part of the fluorine-containing hard-to-stick material will aggregate to form a hydrocarbon-philic phase, so that this kind of adhesive can have good adhesion to hydrocarbons and fluorine-containing hard-to-stick materials at the same time, even if no primer is used when bonding fluorine-containing hard-to-stick materials It can have better bonding performance, in which the size of the phase separation size can be adjusted according to the molecular weight of each segment of the polymer and the relative ratio of the molecular weight to achieve the best bonding effect.
2、本发明的方法首先在待粘接材料上进行底漆处理,待底漆未完全固化前,使用第一种含氟胶粘剂对底漆表面进行处理,以使底漆与第一种含氟胶粘剂之间形成底漆和第一种含氟胶粘剂的融合层或重叠层,待底漆和第一种含氟胶粘剂完全固化后,重叠层内第一种含氟胶粘剂和底漆之间相互融合固化在一起,没有明确的界面,因此提高了第一种含氟胶粘剂与底漆之间的粘接力,而底漆和第一种含氟胶粘剂分别对待粘接材料“框形支撑材料”和另一待粘接材料(CCM)具有较好的粘接性能,从而提升了支撑材料与CCM之间的粘接强度。2. The method of the present invention firstly performs primer treatment on the material to be bonded. Before the primer is completely cured, the first fluorine-containing adhesive is used to treat the surface of the primer so that the primer and the first fluorine-containing A fusion layer or overlapping layer between the primer and the first fluorine-containing adhesive is formed between the adhesives. After the primer and the first fluorine-containing adhesive are completely cured, the first fluorine-containing adhesive and the primer in the overlapping layer are fused with each other Cured together, there is no clear interface, so the adhesion between the first fluorine-containing adhesive and the primer is improved, and the primer and the first fluorine-containing adhesive treat the bonding material "frame-shaped support material" and The other material to be bonded (CCM) has good bonding performance, thereby improving the bonding strength between the support material and the CCM.
3、当包含通式(I)粘结剂(binder)的胶粘剂与底漆相结合使用,能够获得更厚的融合层或重叠层,进一步提高框形支撑材料与CCM的粘接强度。3. When the adhesive containing the binder of the general formula (I) is used in combination with the primer, a thicker fusion layer or overlapping layer can be obtained, and the bonding strength of the frame-shaped support material and the CCM can be further improved.
具体实施方式Detailed ways
本发明通过如下实施例对技术方案作进一步详细说明,但本发明不限于这些实施例。The present invention further describes the technical solutions in detail through the following embodiments, but the present invention is not limited to these embodiments.
在下面的实施例中所使用的支撑材料(DuPont Teijin Films,
Figure PCTCN2019092127-appb-000002
542,热塑性聚酯薄膜材料),阴极气体扩散组件(SGL,Sigracet GDL 25 BC)和阳极气体扩散组件(SGL,Sigracet GDL 25 BC)属于商购产品。中国广东省的瑞安复合材料有限公司,美国戈尔(GORE)以及美国Fuel Cells ETC公司都销售此类产品。作为CCM,即表面上涂覆了铂金属纳米颗 粒的全氟离子交换树脂(例如
Figure PCTCN2019092127-appb-000003
树脂)的膜,可以使用自制组件,该组件是按照在“Durability and degradation analysis of hydrocarbon ionomer membrane in polymer electrolyte fuel cells accelerated stress evaluation”,<Journal of Power Sources>,2017年367期63-71页(作者:Ryo Shimizu等)中的2.1部分所描述的方法来制备的。另外,表面上涂覆了铂金属纳米颗粒的全氟离子交换树脂(例如Nafion树脂)的膜(CCM)也能够按照在CN106848355A、CN1992400 A、CN103682386 A、CN109088073 A、CN108075158 A、CN109860630 A和CN102544558 A中公开的方法来制备。
The supporting material (DuPont Teijin Films,
Figure PCTCN2019092127-appb-000002
542, thermoplastic polyester film material), cathode gas diffusion components (SGL, Sigracet GDL 25 BC) and anode gas diffusion components (SGL, Sigracet GDL 25 BC) are commercially available products. Shui On Composites Co., Ltd. in Guangdong Province, China, Gore (GORE) and Fuel Cells ETC in the United States all sell such products. As a CCM, a perfluorinated ion exchange resin coated with platinum metal nanoparticles (such as
Figure PCTCN2019092127-appb-000003
Resin) membrane, you can use self-made components, which are based on the "Durability and degradation analysis of hydrocarbon ionomer membrane in polymer electrolyte fuel cells accelerated stress evaluation", <Journal of Power Sources>, 2017, Issue 367, pages 63-71 ( oF: Ryo Shimizu et 2.1 part) was prepared as described. In addition, the membrane (CCM) of perfluorinated ion exchange resin (such as Nafion resin) coated with platinum metal nanoparticles can also be described in CN106848355A, CN1992400 A, CN103682386 A, CN109088073 A, CN108075158 A, CN109860630 A and CN102544558 A. The method disclosed in.
制备实施例1Preparation Example 1
本实施例的粘结剂(binder)应用于燃料电池领域,胶粘剂用于粘接燃料电池膜电极中的CCM和支撑材料。The binder of this embodiment is applied to the fuel cell field, and the adhesive is used to bond the CCM and the supporting material in the membrane electrode of the fuel cell.
粘结剂(binder)的制备方法包括以下步骤:The preparation method of the binder (binder) includes the following steps:
(1)单体的制备:溶剂苯经过除水处理。将CF 3CH 2OH或CH 3OH分别溶解于苯中,配制为20wt%浓度的CF 3CH 2OH或CH 3OH的苯溶液,向CF 3CH 2OH或CH 3OH的苯溶液中加入自由基阻聚剂2,6-二叔丁基-4-甲苯酚,阻聚剂的用量为CF 3CH 2OH或CH 3OH的0.2wt%;再加入催化剂三乙基胺用于络合所产生的氯化氢,其中,三乙基胺与CF 3CH 2OH或CH 3OH的摩尔比为1.05:1,用冰水浴将反应体系冷却至6℃,在搅拌条件下滴加丙烯酰氯单体,丙烯酰氯单体与CF 3CH 2OH或CH 3OH的摩尔比为1.05:1,观察温度控制滴加速度,使温度不高于50℃;单体滴加完毕后,在室温下继续搅拌0.5小时,然后将反应产物倒入1.2倍体积的去离子水中洗涤,使用分离漏斗分离有机层和水层,共洗涤3次后,合并的有机层用MgSO 4干燥过夜;然后使用苯对有机层重结晶,分别得到纯化后的含有CF 3CH 2基团或CH 3基团的单体,将含有CF 3CH 2基团或CH 3基团的单体放置于冰箱内低温保存; (1) Preparation of monomer: solvent benzene undergoes water removal treatment. Dissolve CF 3 CH 2 OH or CH 3 OH in benzene to prepare a benzene solution of CF 3 CH 2 OH or CH 3 OH with a concentration of 20% by weight, and add to the benzene solution of CF 3 CH 2 OH or CH 3 OH Radical polymerization inhibitor 2,6-di-tert-butyl-4-cresol, the amount of polymerization inhibitor is 0.2wt% of CF 3 CH 2 OH or CH 3 OH; then add the catalyst triethylamine for complexation The generated hydrogen chloride, where the molar ratio of triethylamine to CF 3 CH 2 OH or CH 3 OH is 1.05:1. Cool the reaction system to 6°C with an ice water bath, and add acrylic chloride monomer dropwise under stirring , The molar ratio of acryloyl chloride monomer to CF 3 CH 2 OH or CH 3 OH is 1.05:1. Observe the temperature to control the dropping rate so that the temperature is not higher than 50℃; after the monomer is added, continue to stir at room temperature for 0.5 After hours, the reaction product was poured into 1.2 times volume of deionized water and washed, and the organic layer and the aqueous layer were separated using a separatory funnel. After washing 3 times, the combined organic layer was dried overnight with MgSO 4 ; Crystallize to obtain purified monomers containing CF 3 CH 2 groups or CH 3 groups, respectively, and store the monomers containing CF 3 CH 2 groups or CH 3 groups in a refrigerator at low temperature;
(2)含氟嵌段共聚物的合成:将步骤(1)制备得到的含有CF 3CH 2基团的单体溶解于苯中获得20wt%浓度的溶液,然后添加溴化亚铜、五甲基二乙烯三胺和2-溴异丁酸乙酯,其中含有CF 3CH 2基团的单体:2-溴异丁酸乙酯:五甲基二乙烯三胺:溴化亚铜的重量比例为42:1:2.1:1,在60℃、氩气氛围下反应25小时;聚合反应完成后,在氩气氛围下冷却至室温,再加入含有CH 3基团的单体,含有CH 3基团的单体与含有CF 3CH 2基团的单体的 摩尔比是1:1,升温至60℃,在氩气氛围下再反应25小时,聚合反应结束后,混合物进行过滤,所得滤液用2倍滤液体积的甲醇从滤液中沉淀出聚合物固体,沉淀出的聚合物固体每次用220mL去离子水洗涤,共洗涤2次,得到的聚合物固体在真空下40℃干燥24小时,得含氟嵌段共聚物1。 (2) Synthesis of fluorine-containing block copolymer: The monomer containing CF 3 CH 2 group prepared in step (1) is dissolved in benzene to obtain a solution with a concentration of 20% by weight, and then cuprous bromide and pentamethyl are added. Diethylenetriamine and ethyl 2-bromoisobutyrate, monomers containing CF 3 CH 2 groups: ethyl 2-bromoisobutyrate: pentamethyldiethylenetriamine: weight of cuprous bromide The ratio is 42:1:2.1:1, and react at 60°C under argon atmosphere for 25 hours; after the polymerization reaction is completed, cool to room temperature under argon atmosphere, and then add monomers containing CH 3 groups, containing CH 3 The molar ratio of the monomer of the group to the monomer containing the CF 3 CH 2 group is 1:1, the temperature is raised to 60°C, and the reaction is continued for 25 hours under an argon atmosphere. After the polymerization reaction is completed, the mixture is filtered to obtain the filtrate Two times the volume of the filtrate was used to precipitate polymer solids from the filtrate. The precipitated polymer solids were washed with 220 mL of deionized water each time for a total of 2 washes. The resulting polymer solids were dried under vacuum at 40°C for 24 hours. The fluorine-containing block copolymer 1 was obtained.
含氟嵌段共聚物具有以下结构式:The fluorinated block copolymer has the following structural formula:
Figure PCTCN2019092127-appb-000004
Figure PCTCN2019092127-appb-000004
其中,Rf基团的结构为CF 3;R基团的结构为CH 3;m:n=1:1。 Among them, the structure of the Rf group is CF 3 ; the structure of the R group is CH 3 ; m:n=1:1.
由GPC法测定它的数均分子量Mn为47300。Its number average molecular weight Mn measured by GPC method was 47,300.
本实施例的粘结剂(binder)用于粘接CCM和支撑材料时的方法包括以下步骤:将粘结剂(binder)、引发剂、固化剂和增韧剂溶解于溶剂中,然后涂布于支撑材料表面后,将CCM与支撑材料贴合,升温固化,胶粘剂的固化温度为80℃,胶粘剂的固化时间为300s。其中,粘结剂(binder)、引发剂、固化剂和增韧剂的质量百分比为:粘结剂65%,引发剂5%,固化剂5%,增韧剂25%;引发剂为过氧化苯甲酰,固化剂为间苯二胺,增韧剂为羧基丁腈橡胶(GPC数均分子量Mn为52000)。The method when the binder (binder) of this embodiment is used for bonding CCM and support material includes the following steps: dissolving binder, initiator, curing agent and toughening agent in a solvent, and then coating After being placed on the surface of the support material, the CCM is attached to the support material, and the temperature is raised to cure. The curing temperature of the adhesive is 80°C, and the curing time of the adhesive is 300s. Among them, the mass percentages of binder, initiator, curing agent and toughening agent are: 65% of binder, 5% of initiator, 5% of curing agent, 25% of toughening agent; initiator is peroxide Benzoyl, curing agent is m-phenylenediamine, and toughening agent is carboxyl nitrile rubber (GPC number average molecular weight Mn is 52000).
制备实施例2Preparation Example 2
本实施例的粘结剂(binder)应用于燃料电池领域,胶粘剂用于粘接燃料电池膜电极中的CCM和支撑材料。The binder of this embodiment is applied to the fuel cell field, and the adhesive is used to bond the CCM and the supporting material in the membrane electrode of the fuel cell.
粘结剂(binder)的制备方法,包括以下步骤:The preparation method of binder includes the following steps:
(1)单体的制备:甲苯经过除水处理,将CF 3(CF 2) 2CH 2OH或CH 3(CH 2) 2OH溶解于甲苯中,配制30wt%浓度的CF 3(CF 2) 2(CH 2)OH或CH 3(CH 2) 2OH的甲苯溶液,向CF 3(CF 2) 2(CH 2)OH或CH 3(CH 2) 2OH的甲苯溶液中加入自由基阻聚剂苯酚,阻聚剂的质量为CF 3(CF 2) 2(CH 2)OH或CH 3(CH 2) 2OH的4.2wt%;然后添加催化剂三乙基胺以络合所产生的氯化氢,其中,三乙基胺与CF 3(CF 2) 2(CH 2)OH或CH 3(CH 2) 2OH的摩尔比为1.08:1,用冰水浴将反应体系冷却至7℃,在搅拌条件下滴加丙烯酰氯单体,其中丙烯酰氯单体与CF 3(CF 2) 2(CH 2)OH或CH 3(CH 2) 2OH的摩尔比为1.15:1,观察温度控制滴加速度,使反应体系的温度不高于50℃;单体滴加完毕后,在室温下继续搅拌1小时,然后将反应产物倒入2倍体积的去离子水中洗涤,使用分离漏斗分离有机层和水层,共洗涤4次,合并的有 机层使用MgSO 4干燥过夜;然后使用甲苯对有机层重结晶,得到纯化后的含有CF 3(CF 2) 2CH 2基团或CH 3(CH 2) 2基团的单体,将含有CF 3(CF 2) 2CH 2基团或CH 3(CH 2) 2基团的单体放置于冰箱内低温保存; (1) Preparation of monomer: Toluene undergoes dewatering treatment, and CF 3 (CF 2 ) 2 CH 2 OH or CH 3 (CH 2 ) 2 OH is dissolved in toluene to prepare 30wt% CF 3 (CF 2 ) 2 (CH 2 )OH or CH 3 (CH 2 ) 2 OH in toluene solution, add free radical to the toluene solution of CF 3 (CF 2 ) 2 (CH 2 )OH or CH 3 (CH 2 ) 2 OH to inhibit polymerization The quality of the polymerization inhibitor is 4.2wt% of CF 3 (CF 2 ) 2 (CH 2 )OH or CH 3 (CH 2 ) 2 OH; then the catalyst triethylamine is added to complex the generated hydrogen chloride, Among them, the molar ratio of triethylamine to CF 3 (CF 2 ) 2 (CH 2 )OH or CH 3 (CH 2 ) 2 OH is 1.08:1, and the reaction system is cooled to 7°C with an ice water bath, and under stirring conditions Add acryloyl chloride monomer dropwise, the molar ratio of acryloyl chloride monomer to CF 3 (CF 2 ) 2 (CH 2 )OH or CH 3 (CH 2 ) 2 OH is 1.15:1. Observe the temperature to control the dropping rate to make The temperature of the reaction system is not higher than 50°C; after the monomer is added dropwise, continue to stir at room temperature for 1 hour, then pour the reaction product into 2 times volume of deionized water to wash, use a separatory funnel to separate the organic layer and the water layer, After washing 4 times, the combined organic layer was dried overnight with MgSO 4 ; then the organic layer was recrystallized with toluene to obtain purified CF 3 (CF 2 ) 2 CH 2 group or CH 3 (CH 2 ) 2 group The monomer containing CF 3 (CF 2 ) 2 CH 2 group or CH 3 (CH 2 ) 2 group is stored in the refrigerator at low temperature;
(2)含氟嵌段共聚物的合成:将步骤(1)制备得到的含有CF 3(CF 2) 2CH 2基团的单体溶解于甲苯中获得38wt%的单体溶液,然后添加溴化亚铜、五甲基二乙烯三胺和2-溴异丁酸乙酯,其中,含有CF 3(CF 2) 2CH 2基团的单体:2-溴异丁酸乙酯:五甲基二乙烯三胺:溴化亚铜的比例为42:1:2.2:1,在80℃、氩气氛围下反应15小时;聚合反应完成后,在氩气氛围下冷却至室温,再加入含有CH 3(CH 2) 2基团的单体,其中含有CH 3(CH 2) 2基团的单体与含有CF 3(CF 2) 2CH 2基团的单体的摩尔比是1:1,升温至80℃,在氩气氛围下再反应15小时,聚合反应结束后,混合物进行过滤,所得滤液用4倍滤液体积的甲醇从滤液中沉淀出聚合物固体,沉淀出的聚合物固体每次用200mL去离子水洗涤,共洗涤3次,得到的聚合物固体在真空下50℃干燥24小时,得含氟嵌段共聚物2。 (2) Synthesis of fluorinated block copolymer: the monomer containing CF 3 (CF 2 ) 2 CH 2 group prepared in step (1) is dissolved in toluene to obtain a 38wt% monomer solution, and then bromine is added Cuprous chloride, pentamethyldiethylenetriamine and ethyl 2-bromoisobutyrate, among them, monomers containing CF 3 (CF 2 ) 2 CH 2 groups: ethyl 2-bromoisobutyrate: pentamethyl The ratio of diethylenetriamine: cuprous bromide is 42:1:2.2:1, and the reaction is carried out at 80°C under argon atmosphere for 15 hours; after the polymerization reaction is completed, cool to room temperature under argon atmosphere, and then add CH 3 (CH 2 ) 2 group monomer, wherein the molar ratio of the monomer containing CH 3 (CH 2 ) 2 group to the monomer containing CF 3 (CF 2 ) 2 CH 2 group is 1:1 After the polymerization reaction is over, the mixture is filtered. The obtained filtrate is used to precipitate polymer solids from the filtrate with 4 times the volume of the filtrate. The precipitated polymer solids are It was washed with 200 mL of deionized water for three times, and the obtained polymer solid was dried under vacuum at 50° C. for 24 hours to obtain fluorine-containing block copolymer 2.
含氟嵌段共聚物具有以下结构式:The fluorinated block copolymer has the following structural formula:
Figure PCTCN2019092127-appb-000005
Figure PCTCN2019092127-appb-000005
其中,Rf基团的结构为CF 3(CF 2) 2CH 2;R基团的结构为CH 3(CH 2) 2;m:n=1:1。 Wherein, the structure of the Rf group is CF 3 (CF 2 ) 2 CH 2 ; the structure of the R group is CH 3 (CH 2 ) 2 ; m:n=1:1.
由GPC法测定它的数均分子量Mn为48500。Its number average molecular weight Mn measured by GPC method is 48,500.
本实施例的粘结剂(binder)用于粘接CCM和支撑材料时的方法包括以下步骤:将粘结剂(binder)、引发剂、固化剂和增韧剂溶解于溶剂中,然后涂布于支撑材料表面后,将CCM与支撑材料贴合,升温固化,胶粘剂的固化温度为110℃,胶粘剂的固化时间为120s。其中,粘结剂(binder)、引发剂、固化剂和增韧剂的质量百分比为:粘结剂70%,引发剂5%,固化剂5%,增韧剂20%;引发剂为过氧化苯甲酰,固化剂为间苯二胺,增韧剂为羧基丁腈橡胶(GPC数均分子量Mn为52000)。The method when the binder (binder) of this embodiment is used for bonding CCM and support material includes the following steps: dissolving binder, initiator, curing agent and toughening agent in a solvent, and then coating After the surface of the support material, the CCM is attached to the support material, and the temperature is raised to cure. The curing temperature of the adhesive is 110°C, and the curing time of the adhesive is 120s. Among them, the mass percentages of binder, initiator, curing agent and toughening agent are: 70% of the binder, 5% of the initiator, 5% of the curing agent, and 20% of the toughening agent; the initiator is peroxide Benzoyl, curing agent is m-phenylenediamine, and toughening agent is carboxyl nitrile rubber (GPC number average molecular weight Mn is 52000).
制备例APreparation Example A
聚氨酯-氟化环氧丙烯酸酯胶粘剂的制备Preparation of polyurethane-fluorinated epoxy acrylate adhesive
按照在“聚氨酯-氟化环氧丙烯酸酯单组分胶粘剂的合成”,《高分子科学与工程》,2013年03期(作者:吕洪香等,合肥工业大学高分子科学与工程系)中的1.2.2部分所描述的制备方法,首先,由异佛尔酮二异氰酸酯、丙烯酸羟乙基酯和甲乙酮肟为原料进行反应获 得封闭异氰酸酯-丙烯酸酯单体,然后用该单体与甲基丙烯酸缩水甘油酯、丙烯酸六氟丁酯共聚,得到聚氨酯-氟化环氧丙烯酸酯胶粘剂,简称“胶粘剂A”。In accordance with the "polyurethane - a synthetic single-component epoxy adhesive fluorinated acrylate", "Polymer Science and Engineering", 2013, 03 (Author: Lui Hung incense, Hefei University of Polymer Science and Engineering) of 1.2 The preparation method described in section .2, firstly, react with isophorone diisocyanate, hydroxyethyl acrylate and methyl ethyl ketoxime as raw materials to obtain a blocked isocyanate-acrylate monomer, and then use this monomer to shrink with methacrylic acid Glycerol ester and hexafluorobutyl acrylate are copolymerized to obtain polyurethane-fluorinated epoxy acrylate adhesive, referred to as "adhesive A".
实施例1Example 1
在本实施例中的CCM是自制组件,它是按照在“Durability and degradation analysis of hydrocarbon ionomer membrane in polymer electrolyte fuel cells accelerated stress evaluation”,<Journal of Power Sources>,2017年367期63-71页(作者:Ryo Shimizu等)中的2.1部分所描述的方法所制备的。In this embodiment, the CCM is a self-made component, which is based on "Durability and degradation analysis of hydrocarbon ionomer membrane in polymer electrolyte fuel cells accelerated stress evaluation", <Journal of Power Sources>, 2017 Issue 367, pages 63-71 ( oF: Ryo Shimizu et 2.1 part) was prepared as described.
膜电极制备方法包括以下步骤:The membrane electrode preparation method includes the following steps:
(1)切割PET支撑材料(DuPont Teijin Films,Melinex 542)、CCM膜、阴极气体扩散组件(SGL,Sigracet GDL 25 BC)和阳极气体扩散组件(SGL,Sigracet GDL 25 BC),其中CCM膜的尺寸为:长×宽=14.6×9.6cm,其它均为:长×宽=15×10cm;并在长方形的支撑材料上冲切出中心孔,中心孔为长方形,中心孔的尺寸为:长×宽=14×9cm,获得框形的支撑材料。(1) Cutting the PET support material (DuPont Teijin Films, Melinex 542), CCM film, cathode gas diffusion component (SGL, Sigracet GDL 25 BC) and anode gas diffusion component (SGL, Sigracet GDL 25 BC), where the size of the CCM film It is: length×width=14.6×9.6cm, others are: length×width=15×10cm; and punch out the center hole on the rectangular support material, the center hole is rectangular, the size of the center hole is: length×width =14×9cm, a frame-shaped support material is obtained.
(2)在框形支撑材料上点涂底漆,湿的底漆层的厚度为5μm,宽度为10mm;底漆由以下质量百分比的原料组成:四氟乙烯和CF 2=CF-O-CF 2CF 2-SO 3H的无规共聚物(即氟改性聚合物树脂“四氟乙烯-乙烯基全氟亚烷基醚磺酸共聚物”,Mn=51400,两种单体的摩尔比是1:1)42wt%,助剂8wt%,溶剂甲基异丁基酮50wt%;其中助剂为全氟丙烯-偏二氟乙烯橡胶和乙烯-醋酸乙烯酯聚合物的混合物,全氟丙烯-偏二氟乙烯橡胶在助剂中的质量百分比为40wt%; (2) Dot apply primer on the frame-shaped support material. The wet primer layer has a thickness of 5μm and a width of 10mm; the primer is composed of the following mass percentage of raw materials: tetrafluoroethylene and CF 2 =CF-O-CF 2 Random copolymer of CF 2 -SO 3 H (ie, fluorine-modified polymer resin "tetrafluoroethylene-vinyl perfluoroalkylene ether sulfonic acid copolymer", Mn=51400, molar ratio of the two monomers It is 1:1) 42wt%, auxiliary agent 8wt%, solvent methyl isobutyl ketone 50wt%; wherein the auxiliary agent is a mixture of perfluoropropylene-vinylidene fluoride rubber and ethylene-vinyl acetate polymer, perfluoropropylene -The mass percentage of vinylidene fluoride rubber in the additives is 40wt%;
(3)点完底漆后,在室温下待底漆中的溶剂挥发后,立即在未完全干燥固化的底漆的表面上点涂胶粘剂,胶粘剂的湿涂层的厚度为18μm;该胶粘剂是由78wt%的在上述制备例A中合成的胶粘剂A和22wt%甲基异丁基酮溶剂混合所形成的。点涂胶粘剂后,将CCM与框形支撑材料贴合,在胶粘剂中的溶剂完全挥发之前,胶粘剂中的溶剂对底漆产生溶胀作用,胶粘剂逐渐渗透进入底漆层,形成厚度为0.8μm的重叠层,升温至80℃,保温120s,使底漆和胶粘剂层完全固化;(3) After the primer is applied, after the solvent in the primer evaporates at room temperature, immediately apply an adhesive on the surface of the primer that has not been completely dried and cured. The thickness of the wet coating of the adhesive is 18μm; the adhesive is It is formed by mixing 78wt% of the adhesive A synthesized in the above preparation example A and 22wt% of methyl isobutyl ketone solvent. After the adhesive is applied, the CCM is attached to the frame-shaped support material. Before the solvent in the adhesive is completely volatilized, the solvent in the adhesive will swell the primer, and the adhesive will gradually penetrate into the primer layer to form an overlap with a thickness of 0.8μm Layer, heat up to 80℃, keep for 120s, so that the primer and adhesive layer are completely cured;
同时,未冲切的长方形(15×10cm)的支撑材料也用于重复步骤(2)和(3)的操作,得到试验用的样品。从多批次的产品中抽取样品,该样品按照中国标准GB/T 2792-2014《胶粘带剥离强度的测试方法》测量支撑材料与CCM之间的粘接强度(参照胶粘带与防粘材料的方法),试验结果以剥离强度的算术平均值(N/cm)示于表1中。At the same time, an unpunched rectangular (15×10 cm) support material is also used to repeat the operations of steps (2) and (3) to obtain samples for testing. Samples were taken from multiple batches of products, and the samples were measured according to the Chinese standard GB/T 2792-2014 "Test Method for Peeling Strength of Adhesive Tapes" to measure the bonding strength between the support material and CCM (refer to Adhesive Tapes and Anti-sticking Material method), and the test results are shown in Table 1 as the arithmetic average of the peel strength (N/cm).
(4)在片状阴极气体扩散组件上点涂第二种胶粘剂,该第二种胶粘剂为双酚A型环氧 树脂(E-51),第二种胶粘剂的湿涂层的厚度为3.5um,宽度是10mm;点涂完毕后,将片状阴极气体扩散组件覆盖到CCM,两者贴合,然后翻转,接下来在背面上贴合片状阳极气体扩散组件;(4) Dot apply the second adhesive on the sheet-shaped cathode gas diffusion assembly. The second adhesive is bisphenol A epoxy resin (E-51). The wet coating thickness of the second adhesive is 3.5um. , The width is 10mm; after the application is finished, cover the sheet-shaped cathode gas diffusion assembly to the CCM, attach the two, and then turn over, and then attach the sheet-shaped anode gas diffusion assembly on the back side;
(5)在片状阳极气体扩散层点涂第三种胶粘剂,该第三种胶粘剂与第二种胶粘剂相同,胶粘剂的湿涂层的厚度为3.5um,宽度是10mm;点涂完毕后,将片状阳极气体扩散组件覆盖到CCM;(5) Dot apply a third adhesive on the sheet anode gas diffusion layer. The third adhesive is the same as the second adhesive. The wet coating of the adhesive has a thickness of 3.5um and a width of 10mm; after the application is completed, The sheet anode gas diffusion assembly covers the CCM;
(6)加热固化成型制得膜电极,加热温度为150℃,加热时间为120s。(6) The membrane electrode is fabricated by heating and curing, the heating temperature is 150°C, and the heating time is 120s.
实施例2(本发明优选)Example 2 (preferred in the present invention)
重复实施例1,只是在步骤(3)中使用制备例1的含氟嵌段共聚物1代替胶粘剂A并且使用全氟丙烯-偏二氟乙烯聚合物作为氟改性聚合物树脂,代替四氟乙烯和CF 2=CF-O-CF 2CF 2-SO 3H的无规共聚物。形成厚度为2.1μm的重叠层。 Example 1 was repeated, except that in step (3), the fluorinated block copolymer 1 of Preparation Example 1 was used instead of adhesive A and perfluoropropylene-vinylidene fluoride polymer was used as the fluorine-modified polymer resin instead of tetrafluoroethylene. A random copolymer of ethylene and CF 2 =CF-O-CF 2 CF 2 -SO 3 H. An overlapped layer with a thickness of 2.1 μm was formed.
实施例3(本发明优选)Example 3 (preferred by the present invention)
重复实施例1,只是使用聚苯硫醚支撑材料代替PET支撑材料并且在步骤(3)中使用制备例2的含氟嵌段共聚物2代替胶粘剂A。形成厚度为2.8μm的重叠层。Example 1 was repeated, except that the polyphenylene sulfide support material was used instead of the PET support material and the fluorinated block copolymer 2 of Preparation Example 2 was used instead of the adhesive A in step (3). An overlapping layer with a thickness of 2.8 μm is formed.
实施例4Example 4
与实施例1中基本相同,只是不使用底漆和胶粘剂的结合物,但是直接采用制备例1的含氟嵌段共聚物1来粘接支撑材料和CCM。It is basically the same as in Example 1, except that the combination of primer and adhesive is not used, but the fluorinated block copolymer 1 of Preparation Example 1 is directly used to bond the support material and the CCM.
膜电极制备方法包括以下步骤:The membrane electrode preparation method includes the following steps:
(1)切割PET支撑材料(DuPont Teijin Films,Melinex 542)、CCM膜、阴极气体扩散组件(SGL,Sigracet GDL 25 BC)和阳极气体扩散组件(SGL,Sigracet GDL 25 BC),其中CCM膜的尺寸为:长×宽=14.6×9.6cm,其它均为:长×宽=15×10cm;并在长方形的支撑材料上冲切出中心孔,中心孔为长方形,中心孔的尺寸为:长×宽=14×9cm,获得框形的支撑材料。(1) Cutting the PET support material (DuPont Teijin Films, Melinex 542), CCM film, cathode gas diffusion component (SGL, Sigracet GDL 25 BC) and anode gas diffusion component (SGL, Sigracet GDL 25 BC), where the size of the CCM film It is: length×width=14.6×9.6cm, the others are: length×width=15×10cm; and punch out the center hole on the rectangular support material, the center hole is rectangular, and the size of the center hole is: length×width =14×9cm, a frame-shaped support material is obtained.
(2)在框形支撑材料上点涂胶粘剂,该胶粘剂是由70wt%的在上述制备例1中合成的含氟嵌段共聚物1和30wt%甲基异丁基酮溶剂混合所形成的。胶粘剂的湿涂层的厚度为20μm。点涂胶粘剂后,将CCM与框形支撑材料贴合,升温至80℃,保温120s,使胶粘剂层完全固化;(2) Dotting an adhesive on the frame-shaped support material, the adhesive is formed by mixing 70% by weight of the fluorinated block copolymer 1 synthesized in the above preparation example 1 and 30% by weight of methyl isobutyl ketone solvent. The thickness of the wet coating of the adhesive is 20 μm. After the adhesive is applied, the CCM is attached to the frame-shaped support material, the temperature is raised to 80°C, and the temperature is kept for 120s to fully cure the adhesive layer;
(3)在片状阴极气体扩散组件上点涂第二种胶粘剂,该第二种胶粘剂为双酚A型环氧树脂(E-51),第二种胶粘剂的湿涂层的厚度为3.5um,宽度是10mm;点涂完毕后,将片状 阴极气体扩散组件覆盖到CCM,两者贴合,然后翻转,接下来在背面上贴合片状阳极气体扩散组件;(3) Dot apply the second adhesive on the sheet-shaped cathode gas diffusion assembly. The second adhesive is bisphenol A epoxy resin (E-51). The wet coating thickness of the second adhesive is 3.5um. , The width is 10mm; after the application is completed, cover the sheet-shaped cathode gas diffusion assembly to the CCM, attach the two, and then turn over, and then attach the sheet-shaped anode gas diffusion assembly on the back side;
(4)在片状阳极气体扩散层点涂第三种胶粘剂,该第三种胶粘剂与第二种胶粘剂相同,胶粘剂的湿涂层的厚度为3.5um,宽度是10mm;点涂完毕后,将片状阳极气体扩散组件覆盖到CCM;(4) Dot apply a third adhesive on the sheet anode gas diffusion layer. The third adhesive is the same as the second adhesive. The wet coating of the adhesive has a thickness of 3.5um and a width of 10mm; after the application is completed, The sheet anode gas diffusion assembly covers the CCM;
(5)加热固化成型制得膜电极,加热温度为150℃,加热时间为120s。(5) The membrane electrode is fabricated by heating and curing, the heating temperature is 150°C, and the heating time is 120s.
实施例5Example 5
重复实施例4,只是直接采用制备例2的含氟嵌段共聚物2来粘接支撑材料和CCM。Example 4 was repeated, except that the fluorinated block copolymer 2 of Preparation Example 2 was directly used to bond the support material and the CCM.
对比例1Comparative example 1
重复实施例4,只是直接采用双酚A型环氧树脂(E-51)来粘接支撑材料和CCM。Repeat Example 4, but directly use bisphenol A epoxy resin (E-51) to bond the support material and CCM.
实验结果Experimental results
表1支撑材料与CCM之间的粘接强度Table 1 Bonding strength between support material and CCM
Figure PCTCN2019092127-appb-000006
Figure PCTCN2019092127-appb-000006
由粘接性能对比表可知,采用本发明的提升粘接性能的方法粘接全氟磺酸膜CCM和支撑材料时,两种材料之间产生的剥离力远远大于使用传统的胶粘剂所产生的剥离力,并且本发明产品的剥离力也远大于膜电极领域对CCM和支撑材料剥离力的要求。CCM和支撑材料间粘接性能高,不会漏气,而且底漆中使用了增韧剂,提高了粘接结构的韧性,避免在使用过程中由于温度的大范围变化引起的粘接结构脆裂,刺穿膜材料,导致漏气,进一步降低了漏气的可能性,提高了膜电极的使用性能与寿命;另一方面,在CCM与支撑材料粘接后,继续粘接阴极气体扩散层后,粘接阳极气体扩散层时,还存在一个翻转的过程,这一过程中如果CCM和支撑材料间的粘接不佳,可能发生脱落,需要重新粘接,则会大大影响整个生产过程,因此,本发明的制备膜电极的方法适合于膜电极的大规模产业化。It can be seen from the bonding performance comparison table that when the perfluorosulfonic acid film CCM and the supporting material are bonded by the method of improving the bonding performance of the present invention, the peeling force between the two materials is much greater than that produced by using traditional adhesives. The peeling force, and the peeling force of the product of the present invention is far greater than the requirements of the membrane electrode field for the peeling force of CCM and support material. The bonding performance between CCM and the support material is high, without air leakage, and a toughening agent is used in the primer, which improves the toughness of the bonding structure and avoids the brittleness of the bonding structure caused by a wide range of temperature changes during use Cracking, piercing the membrane material, resulting in air leakage, further reducing the possibility of air leakage, improving the performance and life of the membrane electrode; on the other hand, after the CCM is bonded to the support material, continue to bond the cathode gas diffusion layer Later, when bonding the anode gas diffusion layer, there is still a reversal process. During this process, if the bonding between the CCM and the support material is not good, it may fall off and need to be re-bonded, which will greatly affect the entire production process. Therefore, the method for preparing membrane electrodes of the present invention is suitable for large-scale industrialization of membrane electrodes.

Claims (10)

  1. 具有通式(I)的含氟聚丙烯酸酯嵌段共聚物粘结剂,Fluorine-containing polyacrylate block copolymer binder with general formula (I),
    Figure PCTCN2019092127-appb-100001
    Figure PCTCN2019092127-appb-100001
    其中Rf基团的结构为CF 3(CF 2) k(CH 2) l,k为0~12的整数,l为0或1;R基团的结构为CH 3(CH 2) x,x为0~12的整数;m和n分别为5~90的整数,且m+n=30-180;优选的是,m和n分别为10~75的整数,且m+n=50-150,更优选m+n=70-130; The structure of the Rf group is CF 3 (CF 2 ) k (CH 2 ) l , k is an integer from 0 to 12, and l is 0 or 1; the structure of the R group is CH 3 (CH 2 ) x , x is An integer of 0-12; m and n are an integer of 5 to 90, and m+n=30-180; preferably, m and n are an integer of 10 to 75, and m+n=50-150, More preferably m+n=70-130;
    优选,m:n=0.8-1.2:1。Preferably, m:n=0.8-1.2:1.
  2. 根据权利要求1所述的粘结剂,其中粘结剂的数均分子量(Mn)为5×10 3至6×10 4,优选为2×10 4至5×10 4,更优选为3×10 4至4.8×10 4The binder according to claim 1, wherein the number average molecular weight (Mn) of the binder is 5×10 3 to 6×10 4 , preferably 2×10 4 to 5×10 4 , more preferably 3× 10 4 to 4.8×10 4 .
  3. 制备根据权利要求1或2所述的粘结剂的方法,该方法包括以下步骤:A method for preparing the adhesive according to claim 1 or 2, the method comprising the following steps:
    将CH 2=CH-COOCH 2Rf单体溶于有机溶剂中获得的20-60wt%浓度的单体溶液加入到聚合反应器中,添加催化体系和引发剂,升温,进行聚合反应;在聚合反应体系中添加CH 2=CH-COOR单体,升温,再次进行聚合反应;然后分离和提纯,干燥,获得通式(I)的含氟聚丙烯酸酯嵌段共聚物粘结剂; Add CH 2 =CH-COOCH 2 Rf monomer dissolved in organic solvent to 20-60wt% of the monomer solution into the polymerization reactor, add the catalytic system and initiator, increase the temperature, and carry out the polymerization reaction; Add CH 2 =CH-COOR monomer to the system, raise the temperature, and perform polymerization again; then separate, purify, and dry to obtain a fluorinated polyacrylate block copolymer binder of general formula (I);
    其中Rf基团的结构为CF 3(CF 2) k(CH 2) l,k为0~12的整数,l为0或1,R基团的结构为CH 3(CH 2) x,x为0~12的整数;优选的是,CH 2=CH-COOCH 2Rf单体的用量(mol)与CH 2=CH-COOR单体的用量(mol)之比=5~90:5~90,更优选为10~75:10~75,优选0.8-1.2:1; The structure of the Rf group is CF 3 (CF 2 ) k (CH 2 ) l , k is an integer from 0 to 12, l is 0 or 1, and the structure of the R group is CH 3 (CH 2 ) x , x is An integer from 0 to 12; preferably, the ratio of the amount (mol) of CH 2 =CH-COOCH 2 Rf monomer to the amount (mol) of CH 2 =CH-COOR monomer = 5 to 90:5 to 90, More preferably, it is 10-75:10-75, preferably 0.8-1.2:1;
    优选的是,上述催化体系包括溴化亚铜和五甲基二乙烯三胺,上述引发剂为2-溴异丁酸乙酯。Preferably, the above-mentioned catalytic system includes cuprous bromide and pentamethyldiethylenetriamine, and the above-mentioned initiator is ethyl 2-bromoisobutyrate.
  4. 提高支撑材料与涂有催化剂的全氟离子交换树脂膜之间的粘接强度的方法,该方法包括以下步骤:A method for improving the bonding strength between a support material and a perfluorinated ion exchange resin membrane coated with a catalyst. The method includes the following steps:
    1)在具有中心孔的框形支撑材料的待粘接表面上涂覆底漆层;1) Coating a primer layer on the surface to be bonded of the frame-shaped support material with a central hole;
    2)在底漆层完全固化之前或在底漆层部分固化的情况下,在底漆层的表面上涂覆的第一种含氟胶粘剂,以便在底漆层与第一胶粘剂涂层之间形成融合层或过渡层;2) Before the primer layer is completely cured or when the primer layer is partially cured, the first fluorine-containing adhesive is applied on the surface of the primer layer so as to be between the primer layer and the first adhesive coating Form a fusion layer or transition layer;
    3)将涂有催化剂的全氟离子交换树脂膜贴合在支撑材料的上述第一种含氟胶粘剂的涂层上,从而让涂有催化剂的全氟离子交换树脂膜完全覆盖框形支撑材料的中心孔;3) Attach the catalyst-coated perfluoroion exchange resin membrane to the coating of the above-mentioned first fluorine-containing adhesive of the support material so that the catalyst-coated perfluoroion exchange resin membrane completely covers the frame-shaped support material Center hole;
    4)让底漆层和第一种含氟胶粘剂层完全固化,让涂有催化剂的全氟离子交换树脂膜的边缘与框形支撑材料粘接在一起。4) Let the primer layer and the first fluorine-containing adhesive layer be completely cured, and allow the edges of the catalyst-coated perfluorinated ion exchange resin membrane to be bonded to the frame-shaped support material.
  5. 根据权利要求4所述的方法,其中:The method of claim 4, wherein:
    所述底漆包括或主要由以下组分组成:作为粘结剂的氟聚合物树脂或氟改性聚合物树脂,增韧剂(优选含氟橡胶助剂)和第一种溶剂;和/或The primer includes or mainly consists of the following components: a fluoropolymer resin or a fluoro-modified polymer resin as a binder, a toughening agent (preferably a fluorine-containing rubber additive) and a first solvent; and/or
    第一种含氟胶粘剂是选自于含氟的聚丙烯酸酯类胶粘剂、含氟的环氧树脂类胶粘剂、含氟的聚氨酯类胶粘剂、含氟的有机硅类胶粘剂、含氟的聚酰亚胺类胶粘剂、含氟的聚烯烃类胶粘剂中的一种或多种,优选是聚氨酯-氟化环氧丙烯酸酯胶粘剂或聚偏二氟乙烯胶粘剂;优选的是,第一种含氟胶粘剂含有第二种溶剂。The first fluorine-containing adhesive is selected from fluorine-containing polyacrylate adhesives, fluorine-containing epoxy resin adhesives, fluorine-containing polyurethane adhesives, fluorine-containing silicone adhesives, and fluorine-containing polyimides One or more of fluorine-containing polyolefin adhesives, polyurethane-fluorinated epoxy acrylate adhesives or polyvinylidene fluoride adhesives; preferably, the first fluorine-containing adhesive contains the second Kind of solvent.
  6. 根据权利要求4或5所述的方法,其中底漆和第一种含氟胶粘剂都是热固化型的。The method according to claim 4 or 5, wherein the primer and the first fluorine-containing adhesive are both heat curing type.
  7. 膜电极,它包括:具有中心孔的框形支撑材料,完全覆盖框形支撑材料的中心孔的涂有催化剂的全氟离子交换树脂膜,粘合在涂有催化剂的全氟离子交换树脂膜的一个表面上的片状阴极气体扩散组件,和粘合在涂有催化剂的全氟离子交换树脂膜的另一个表面上的片状阳极气体扩散组件,其特征在于在框形支撑材料与涂有催化剂的全氟离子交换树脂膜之间具有:粘接在框形支撑材料上的固化的底漆层和粘接在全氟离子交换树脂膜上的固化的第一种含氟胶粘剂层,和在它们两者之间通过底漆与第一种含氟胶粘剂相互渗透所形成的融合层或过渡层。Membrane electrode, which includes: a frame-shaped support material with a central hole, a catalyst-coated perfluorinated ion exchange resin membrane that completely covers the central hole of the frame-shaped support material, and a perfluorinated ion exchange resin membrane coated with a catalyst. A sheet-like cathode gas diffusion assembly on one surface, and a sheet-like anode gas diffusion assembly adhered to the other surface of the catalyst-coated perfluorinated ion exchange resin membrane, characterized in that the frame-shaped support material and the catalyst coated The perfluorinated ion exchange resin film has: a cured primer layer bonded to the frame-shaped support material and a cured first fluorine-containing adhesive layer bonded to the perfluorinated ion exchange resin film, and between them The fusion layer or transition layer formed by the mutual penetration of the primer and the first fluorine-containing adhesive between the two.
  8. 制备膜电极的方法或制备权利要求7的膜电极的方法,该方法包括以下步骤:The method of preparing a membrane electrode or the method of preparing a membrane electrode of claim 7, the method comprising the following steps:
    1)在具有中心孔的框形支撑材料的待粘接表面上涂覆底漆层;1) Coating a primer layer on the surface to be bonded of the frame-shaped support material with a central hole;
    2)在底漆层完全固化之前或在底漆层部分固化的情况下,在底漆层的表面上涂覆的第一种含氟胶粘剂,以便在底漆层与第一胶粘剂涂层之间形成融合层或过渡层;2) Before the primer layer is completely cured or when the primer layer is partially cured, the first fluorine-containing adhesive is applied on the surface of the primer layer so as to be between the primer layer and the first adhesive coating Form a fusion layer or transition layer;
    3)将涂有催化剂的全氟离子交换树脂膜贴合在支撑材料的上述第一种含氟胶粘剂的涂层上,从而让涂有催化剂的全氟离子交换树脂膜完全覆盖框形支撑材料的中心孔;3) Attach the catalyst-coated perfluoroion exchange resin membrane to the coating of the above-mentioned first fluorine-containing adhesive of the support material so that the catalyst-coated perfluoroion exchange resin membrane completely covers the frame-shaped support material Center hole;
    4)让底漆层和第一种含氟胶粘剂层完全固化,让涂有催化剂的全氟离子交换树脂膜的边缘与框形支撑材料粘接在一起;4) Let the primer layer and the first fluorine-containing adhesive layer be completely cured, so that the edge of the catalyst-coated perfluorinated ion exchange resin membrane and the frame-shaped support material are bonded together;
    5)利用第二种胶粘剂将片状阴极气体扩散组件粘合在涂有催化剂的全氟离子交换树脂膜的一个表面上,使得片状阴极气体扩散组件覆盖所述涂有催化剂的全氟离子交换树脂膜 的一个表面;5) Use the second adhesive to bond the sheet-shaped cathode gas diffusion assembly on one surface of the catalyst-coated perfluorinated ion exchange resin membrane, so that the sheet-shaped cathode gas diffusion assembly covers the catalyst-coated perfluorinated ion exchange One surface of the resin film;
    6)利用第三种胶粘剂将片状阳极气体扩散组件粘合在涂有催化剂的全氟离子交换树脂膜的另一个表面上,使得片状阳极气体扩散组件覆盖所述涂有催化剂的全氟离子交换树脂膜的另一个表面;和6) Use the third adhesive to bond the sheet-shaped anode gas diffusion assembly to the other surface of the catalyst-coated perfluorinated ion exchange resin membrane, so that the sheet-shaped anode gas diffusion assembly covers the catalyst-coated perfluorinated ion The other surface of the exchange resin membrane; and
    7)固化成型,获得膜电极;7) Curing and forming to obtain membrane electrode;
    其中第二种胶粘剂与第三种胶粘剂可相同或不同。The second adhesive and the third adhesive can be the same or different.
  9. 根据权利要求8所述的方法,其中:The method according to claim 8, wherein:
    所述底漆包括或主要由以下组分组成:作为粘结剂的氟聚合物树脂或氟改性聚合物树脂,增韧剂(优选含氟橡胶助剂)和第一种溶剂;和/或The primer includes or mainly consists of the following components: a fluoropolymer resin or a fluoro-modified polymer resin as a binder, a toughening agent (preferably a fluorine-containing rubber additive) and a first solvent; and/or
    第一种含氟胶粘剂是选自于含氟的聚丙烯酸酯类胶粘剂、含氟的环氧树脂类胶粘剂、含氟的聚氨酯类胶粘剂、含氟的有机硅类胶粘剂、含氟的聚酰亚胺类胶粘剂、含氟的聚烯烃类胶粘剂中的一种或多种,优选是聚氨酯-氟化环氧丙烯酸酯胶粘剂或聚偏二氟乙烯胶粘剂;优选的是,第一种含氟胶粘剂含有第二种有机溶剂。The first fluorine-containing adhesive is selected from fluorine-containing polyacrylate adhesives, fluorine-containing epoxy resin adhesives, fluorine-containing polyurethane adhesives, fluorine-containing silicone adhesives, and fluorine-containing polyimides One or more of fluorine-containing polyolefin adhesives, polyurethane-fluorinated epoxy acrylate adhesives or polyvinylidene fluoride adhesives; preferably, the first fluorine-containing adhesive contains the second Kind of organic solvent.
    优选,第一种含氟胶粘剂是通过将65~95重量份的权利要求1或2所述的粘结剂,1~5重量份的引发剂(例如过氧化苯甲酰或过氧化二叔丁基),1~5重量份的固化剂(例如芳香族胺类),3~25重量份的增韧剂溶于第二种有机溶剂中所形成的;一般,第一种溶剂与第二种溶剂可相同或不同。Preferably, the first fluorine-containing adhesive is prepared by mixing 65 to 95 parts by weight of the adhesive of claim 1 or 2 and 1 to 5 parts by weight of an initiator (such as benzoyl peroxide or di-tert-butyl peroxide). Base), 1 to 5 parts by weight of curing agent (such as aromatic amines), 3 to 25 parts by weight of toughening agent dissolved in the second organic solvent; generally, the first solvent and the second The solvents can be the same or different.
  10. 根据权利要求8或9所述的方法,其中底漆、第一种含氟胶粘剂、第二种胶粘剂和第三种胶粘剂都是热固化型的;优选的是,底漆包括氟改性聚合物树脂、增韧剂和有机溶剂(例如甲基异丁基酮);更优选的是,所述氟改性聚合物树脂是选自于氟乙烯-乙烯基醚共聚物、偏二氟乙烯-乙烯基醚共聚物、四氟乙烯-乙烯基全氟亚烷基醚磺酸共聚物、全氟丙烯-偏二氟乙烯聚合物或全氟丙烯-全氟乙烯-乙烯基醚共聚物中的一种或多种。The method according to claim 8 or 9, wherein the primer, the first fluorine-containing adhesive, the second adhesive and the third adhesive are all heat-curing; preferably, the primer includes a fluorine-modified polymer Resins, toughening agents and organic solvents (such as methyl isobutyl ketone); more preferably, the fluorine-modified polymer resin is selected from vinyl fluoride-vinyl ether copolymers, vinylidene fluoride-ethylene One of base ether copolymer, tetrafluoroethylene-vinyl perfluoroalkylene ether sulfonic acid copolymer, perfluoropropylene-vinylidene fluoride polymer or perfluoropropylene-perfluoroethylene-vinyl ether copolymer Or multiple.
    优选,增韧剂是选自于羧基丁腈橡胶,氯丁橡胶,氯磺化聚乙烯,ABS树脂,或全氟丙烯‐偏二氟乙烯橡胶和乙烯‐醋酸乙烯酯聚合物按照15‐45:85‐55重量比的混合物中的一种或多种。Preferably, the toughening agent is selected from carboxylated nitrile rubber, neoprene, chlorosulfonated polyethylene, ABS resin, or perfluoropropylene-vinylidene fluoride rubber and ethylene-vinyl acetate polymer according to 15-45: One or more of the mixture of 85-55 weight ratio.
    优选的是,第二种胶粘剂与第三种胶粘剂可相同或不同并且各自独立地是环氧树脂类胶粘剂、聚烯烃类胶粘剂或聚丙烯酸酯类胶粘剂。Preferably, the second adhesive and the third adhesive may be the same or different and are each independently an epoxy resin adhesive, a polyolefin adhesive or a polyacrylate adhesive.
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