WO2020233718A1 - Light-emitting cable - Google Patents

Light-emitting cable Download PDF

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Publication number
WO2020233718A1
WO2020233718A1 PCT/CN2020/091913 CN2020091913W WO2020233718A1 WO 2020233718 A1 WO2020233718 A1 WO 2020233718A1 CN 2020091913 W CN2020091913 W CN 2020091913W WO 2020233718 A1 WO2020233718 A1 WO 2020233718A1
Authority
WO
WIPO (PCT)
Prior art keywords
light
wire
emitting
wires
cable
Prior art date
Application number
PCT/CN2020/091913
Other languages
French (fr)
Chinese (zh)
Inventor
陈晓红
陈华
覃晖
Original Assignee
深圳市益富晶科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201920751423.5U external-priority patent/CN209785612U/en
Priority claimed from CN201921089709.8U external-priority patent/CN210325233U/en
Application filed by 深圳市益富晶科技有限公司 filed Critical 深圳市益富晶科技有限公司
Publication of WO2020233718A1 publication Critical patent/WO2020233718A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/22Metal wires or tapes, e.g. made of steel

Definitions

  • the invention relates to a cable, in particular to a luminous cable.
  • a light-emitting cable is a wire that can emit light.
  • This is a wire based on flip-chip LED chips. It generally includes a flip-chip LED chip and two copper wires. The flip-chip LED chip is connected to two copper wires. When wires or two or more copper wires are connected in series or in parallel with positive and negative electrodes, the flip-chip LED chip emits light.
  • the principle of the above-mentioned light-emitting cable is very simple, and it is no different from the simplest light-emitting circuit, but as a wire, what we are concerned about is not its circuit principle, but the radial size, toughness, and tensile performance of this wire. , Flexibility, stretchability, and whether it can emit light at 360 degrees, etc. If this light-emitting cable can be made as thick as the yarn, and has high toughness and strong tensile strength, then this light-emitting cable It will be widely used in accessories, apparel, furniture, daily necessities, electronic wearable devices and smart textiles, and the market prospect is quite broad.
  • the light-emitting cable with the above structure can only be applied to the product by pasting, and the product is not allowed to deform, such as bending, rubbing, washing, etc.
  • each flip-chip LED chip is soldered on the two bare copper wires respectively, and then the two bare copper wires and the flip-chip LEDs on them are covered by a transparent insulating material
  • the chip is wrapped to form a wire, and the transparent insulating material is filled between two bare copper wires.
  • the outer covering of the transparent insulating material is generally formed by an injection molding process. As a result, the outer covering of the transparent insulating material is generally thicker, and only thicker can be obtained.
  • WO2016038342A1 discloses an electronic functional yarn.
  • the structure is a carrier core wire provided with chips along its own axis.
  • the wire and the carrier core wire are on different axes, so that the user's pulling force is transferred away from the carrier core wire where the chip is located.
  • the carrier core wire in WO2016038342A1 lacks stretchability or uses elasticity.
  • the present invention mainly provides a light-emitting cable, which has higher toughness, better tensile performance, and furthermore, can have better stretchability, flexibility, and higher degree of freedom, and It can glow around 360 degrees.
  • an embodiment provides a light-emitting cable, including a light-emitting wire and a base line, the light-emitting wire is spirally wrapped tightly outside the base line, and the light-emitting wire includes a plurality of flip-chip LED chips and at least two There are insulated and isolated wires between the wires, and the wires are side by side and bonded together, and each flip-chip LED chip is soldered to the corresponding two wires respectively.
  • an embodiment provides a light-emitting cable, including a mesh tube woven from a plurality of wires, at least one of the plurality of wires is a light-emitting wire, and the light-emitting wire includes a plurality of flip-chip LEDs There are insulated and isolated wires between the chip and the at least two wires, and the wires are side by side and bonded together, and each flip-chip LED chip is welded to the corresponding two wires respectively.
  • an embodiment provides a light-emitting cable, including a base line and a mesh tube formed by weaving a plurality of wires on the outside of the base line; at least one of the plurality of wires is a light-emitting wire, such that at least one A luminous wire is spirally wound on the base line, the luminous wire includes a plurality of LED units and conductive parts, and each LED unit is respectively welded on the corresponding conductive parts.
  • the base line and/or the braided network cable tube is used as the carrier of the light-emitting wire, so that the toughness and tensile performance of the light-emitting cable are mainly borne by the carrier of the light-emitting cable.
  • Wires with better tensile properties are used as the wire of the base line and/or the mesh tube, so that the light-emitting cable has higher toughness and tensile performance.
  • a specific material is used as the wire of the base line or the mesh tube, it can also have good performance. Stretchability, and because the light-emitting cable is surrounded by 360 degrees, it can emit 360-degree light around. The entire light-emitting cable is more flexible and has a higher degree of freedom than existing cables.
  • Fig. 1 is a schematic structural diagram of a light-emitting cable according to an embodiment
  • Fig. 2 is a schematic longitudinal cross-sectional view of a base line of a light-emitting cable according to an embodiment
  • FIG. 3 is a schematic longitudinal cross-sectional view of a light-emitting wire of a light-emitting cable according to an embodiment
  • Fig. 4 is a schematic structural diagram of a light-emitting cable according to another embodiment
  • FIG. 5 is a schematic structural diagram of a light-emitting cable according to another embodiment
  • Fig. 6 is a schematic longitudinal cross-sectional view of a light-emitting wire of a light-emitting cable according to an embodiment.
  • connection and “connection” mentioned in this application, unless otherwise specified, include direct and indirect connection (connection).
  • a string of LED light-emitting particles is electrically connected between two wires to form a light-emitting wire, but the light-emitting wire has poor anti-twist and tensile properties.
  • the design idea of this application is to improve the anti-twist and stretch resistance of the light-emitting wire by introducing a baseline and/or a braided mesh tube as the carrier of the light-emitting wire.
  • SIP system in package
  • the fiber buckling described in this application refers to composite fibers, for example, fibers in which epoxy resin is added to low carbon steel.
  • the axial load of the fibers has an increasing compressive force until buckling occurs.
  • this embodiment provides a light-emitting cable, which includes a light-emitting wire 1 and a base line 2, and the light-emitting wire 1 is spirally wrapped tightly outside the base line 2.
  • the baseline 2 is composed of multiple filaments 201; as shown in Figure 3, the luminous wire 1 includes two enameled copper wires 101 and a plurality of flip-chip LED chips 102, and the two enameled copper wires 101 are side by side And bonded together, each flip-chip LED chip 102 is soldered on the corresponding two enameled copper wires 101 respectively, and the enameled layer 103 on the enameled copper wire 101 constitutes the insulation isolation between the two enameled copper wires 101.
  • the flip chip 102 may be an ultraviolet LED flip chip or an infrared LED flip chip.
  • the above-mentioned flip-chip LED chip 102 may be a photodiode, a system packaged LED (SIP with LED), a miniature COB/COF packaged LED (miniature COB/COF LED package), and an addressable integrated LED driver (Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
  • SIP with LED system packaged LED
  • miniature COB/COF packaged LED miniature COB/COF LED package
  • Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
  • the light-emitting cable is composed of the light-emitting wire 1 spirally wrapped around the base line 2, the toughness and tensile performance of the light-emitting cable are mainly borne by the base line 2.
  • the base line 2 uses the fiber yarn 201 with small diameter and high tensile performance. Make the light-emitting cable have higher toughness and better tensile performance; and the radial size of the light-emitting cable depends on the diameter of the base line 2 and the diameter of the light-emitting wire 1, multiple (usually 2-7) fiber filaments
  • the diameter of the base line 2 formed by 201 is very small, and the enameled copper wire 101 in the light-emitting wire 1 only needs to meet its electrical conductivity.
  • the radial dimension of the light-emitting wire 1 can also be set very small, and no protective glue is required. Layers and so on. Therefore, the radial size of the light-emitting cable can be set very small, and the light-emitting cable surrounds the baseline 2 360 degrees, so it can emit 360-degree light around, which can meet the requirements of accessories, clothing, furniture, electronic products, daily necessities, etc. Application requirements.
  • the number of enameled copper wires 101 in the light-emitting wire 1 can be two, three or four. In the case of two enameled copper wires 101, one of the enameled copper wires 101 is connected to the positive electrode of the power supply, and the other An enameled copper wire 101 is connected to the negative pole of the power supply; when the number of enameled copper wires 101 is three or more, the wiring method is more flexible. It can be connected in parallel or in series, or mixed in parallel and series, and can be set to change. Way of luminescence.
  • the above-mentioned multiple fiber filaments 201 constitute the base line 2, and each of the fiber filaments 201 may be directly close together and bonded together, or may be entangled with each other to form a strand.
  • the material of the baseline 2 can also be at least one of nylon, polyester resin, carbon fiber, Kevlar fiber, silica gel, rubber, and plastic, or a composite material of the foregoing materials.
  • the base line 2 When the thread of the above-mentioned material is used, the base line 2 also has good bendability and shape recovery. It can be bent arbitrarily under the action of external force, and can be restored to its original shape when the external force is removed. In particular, when using certain materials of thread, the base line 2 can also have good elasticity and stretchability in the axial direction.
  • the base line 2 For example, using monofilament spandex, Lycra (22 dtex) or nylon as the base line 2 material.
  • the base line 2 has radial compressibility, for example, polyester yarn is used as the base line 2. Both the axial elasticity and radial compressibility will make the light-emitting cable stretchable, and the light-emitting wire 1 can be similar to a stretchable telephone spiral.
  • the middle copper wire of the enameled copper wire 101 can be replaced with other conductive metal conductors, such as bare copper wire, bare silver wire, etc., as long as there is insulation between the two; It can also be replaced with carbon fiber, generally using multiple strands of carbon fiber; or replaced with graphene or carbon nanotubes. In other embodiments, a combination of a conductive metal conductor, carbon fiber, graphene or carbon nanotube and an insulating wire may also be used.
  • the shape of the cross-section of the enameled wire is not necessarily limited to a circular shape, but can also be flat.
  • a flat flexible cable FFC, flat flexible cable
  • FPC Flexible Printed Circuit
  • this embodiment When using, for example, a flexible circuit board as the conductive member, this embodiment also overcomes the technical problem of the limitation of the plane freedom.
  • the FPC when the FPC is laid flat, it can only be crimped and bent in the space, and cannot be bent on the plane where it is laid. If the FPC is spirally wound on the baseline 2, it will be for the entire light-emitting cable , It can be bent in any direction along the radial direction, and there is no limited dimension of the degree of freedom on the plane, which is said to overcome the limit of the degree of freedom of the plane in this embodiment.
  • the base line 2 uses a stainless steel wire.
  • the use of stainless steel wire as the base line 2 has higher strength and tensile performance. Since the enameled copper wire 101 itself is insulated on the surface, there is no short circuit problem when the stainless steel wire is used as the base line 2. It should be noted that if the base line 2 uses stainless steel wire, the light-emitting cable does not have shape recoverability.
  • this embodiment provides a light-emitting cable, which includes a mesh tube 3 braided by a plurality of wires 4, one of the wires 4 is the light-emitting wire 1. In other embodiments, more than one wire 4 may be the light-emitting wire 1.
  • the remaining threads 4 are all nylon threads.
  • the material can also be plastic, carbon fiber, Kevlar fiber, graphene or stainless steel.
  • the type of silk thread can be fiber strand or yarn. It should be noted that when the material of the wire 4 is stainless steel, its strength is improved, but it does not have the shape recoverability.
  • the above-mentioned mesh tube 3 is composed of a set of left spiral threads and a set of right spiral threads.
  • the left spiral threads and the right spiral threads are cross-woven to form the mesh tube 3.
  • the formed mesh tube 3 has an inner cavity and a plurality of threads. 4
  • a plurality of quadrilateral grids are formed on the side wall of the network cable tube 3, which connect the inner cavity and the outside of the network cable tube 3, and mark the inner cavity of the network cable tube 3 as the inner side. For the outside.
  • each wire 4 in a set of spiral wires is passed around one side of 1 or 2 wires 4 (for example, right spiral wire) in another set of spiral wires that intersect with it, and then Pass around the other side of the other 1 or 2 subsequent wires 4 (for example, the right spiral wire) in the other set of spiral wires that intersect with it, and so on.
  • the above-mentioned one side is one of the outside or the inside, and the opposite side is the corresponding inside or outside.
  • the above-mentioned light-emitting wire 1 includes a plurality of flip-chip LED chips 102 and two enameled copper wires 101.
  • the two enameled copper wires 101 are side by side and bonded together, and each flip-chip LED chip 102 is soldered to On the corresponding two enameled copper wires 101, the enameled layer 103 on the enameled copper wire 101 constitutes an insulating isolation between the two enameled copper wires 101.
  • the flip-chip LED chip 102 may be an ultraviolet LED flip-chip or an infrared LED flip-chip.
  • the above-mentioned flip-chip LED chip 102 may be a photodiode, a system packaged LED (SIP with LED), a miniature COB/COF packaged LED (miniature COB/COF LED package), and an addressable integrated LED driver (Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
  • SIP with LED system packaged LED
  • miniature COB/COF packaged LED miniature COB/COF LED package
  • Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
  • the middle copper wire of the enameled copper wire 101 can be replaced with other conductive metal conductors, such as bare copper wire, bare silver wire, etc., as long as there is insulation between the two; It can also be replaced with carbon fiber, generally using multiple strands of carbon fiber; or replaced with graphene or carbon nanotubes. In other embodiments, a combination of a conductive metal conductor, carbon fiber, graphene or carbon nanotube and an insulating wire may also be used.
  • the shape of the cross-section of the enameled wire is not necessarily limited to a circular shape, but can also be flat.
  • a flat flexible cable FFC, flat flexible cable
  • FPC Flexible Printed Circuit
  • this embodiment When using, for example, a flexible circuit board as the conductive member, this embodiment also overcomes the technical problem of the limitation of the plane freedom.
  • the FPC when the FPC is laid flat, it can only be crimped and bent in the space, and cannot be bent on the plane where it is laid. If the FPC is spirally wound on the baseline 2, it will be for the entire light-emitting cable , It can be bent in any direction along the radial direction, and there is no limited dimension of the degree of freedom on the plane, which is said to overcome the limit of the degree of freedom of the plane in this embodiment.
  • the light-emitting cable of this embodiment uses a braided network cable tube 3 as the carrier of the light-emitting wire 1, and replaces a wire 4 in the network cable tube 3 with the light-emitting wire 1. While the network cable tube 3 is braided, the fragile hair The light 1 is embedded in the network cable tube 3, so that the light-emitting wire 1 and other wires 4 form an integrated braided light-emitting cable, making full use of the advantages of the braided network cable tube 3, such as high toughness, strong tensile performance, and ability to bend at will. Therefore, this light-emitting cable also has the advantages of higher toughness and better tensile performance, and can also be bent arbitrarily. It is easy to understand that the above-mentioned light-emitting cable also has the property of shape recovery, after being bent Able to restore the original shape.
  • This kind of light-emitting cable adopts the woven network cable tube 3 as the main body, has a regular grid texture, and has a good decorative effect. It can be used in accessories, clothing, furniture, daily necessities, and electronic products (such as earphone cables, charging cables).
  • the surface of the mesh tube is covered with a transparent glue layer, polyurethane or polyvinyl chloride.
  • the light-emitting cable further includes a data cable or a power cable, and the data cable or the power cable is wrapped in the inner cavity of the network cable tube.
  • the data cables and power cables can be single-core cables or multi-core cables.
  • At least one of the multiple wires of the light-emitting cable is a data wire or a power wire.
  • the data cables and power cables can be single-core cables or multi-core cables.
  • this embodiment provides a light-emitting cable, including a base line 2 and a network tube 3 formed by weaving a plurality of wires 4 on the outside of the base line 2, and one of the plurality of wires 4 is a wire 4 is the luminous line 1. In other embodiments, more than one wire 4 may be the light-emitting wire 1.
  • the remaining threads 4 are all nylon threads.
  • the material can also be plastic, carbon fiber, Kevlar fiber, graphene or stainless steel.
  • the type of the thread 4 can be a fiber strand or a yarn. It should be noted that when the material of the wire 4 is stainless steel, its strength is improved, but it does not have the shape recoverability.
  • the above-mentioned mesh tube 3 is composed of a set of left spiral threads and a set of right spiral threads.
  • the left spiral threads and the right spiral threads are cross-woven to form the mesh tube 3, and multiple quadrilaterals are formed on the side walls of the mesh tube 3 grid.
  • the mesh connects the inner cavity and the outside of the mesh tube 3, and the inner cavity of the mesh tube 3 is referred to as the inside, and the outside of the mesh tube 3 is referred to as the outside.
  • each thread 4 in the network cable tube 3 is tightly spirally wound on the base line 2, and naturally, the luminous thread 1 is also tightly wound on the base line 2.
  • the light-emitting wire 1 in this embodiment includes two enameled copper wires 101 and a plurality of flip-chip LED chips 102.
  • the two enameled copper wires 101 are side by side and bonded together, and each flip-chip LED chip 102 are respectively welded on the corresponding two enameled copper wires 101 (pass through the enameled layer 103 and weld with the inner copper wires), the enameled layer 103 on the enameled copper wire 101 constitutes the gap between the two enameled copper wires 101 Insulation isolation.
  • the flip-chip LED chip 102 may be an ultraviolet LED flip-chip or an infrared LED flip-chip.
  • the above-mentioned flip-chip LED chip 102 may be a photodiode, a system packaged LED (SIP with LED), a miniature COB/COF packaged LED (miniature COB/COF LED package), and an addressable integrated LED driver (Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
  • SIP with LED system packaged LED
  • miniature COB/COF packaged LED miniature COB/COF LED package
  • Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
  • the number of enameled copper wires 101 in the light-emitting wire 1 can be two, three or four. In the case of two enameled copper wires 101, one of the enameled copper wires 101 is connected to the positive electrode of the power supply, and the other An enameled copper wire 101 is connected to the negative pole of the power supply; when the number of enameled copper wires 101 is three or more, the wiring method is more flexible. It can be connected in parallel or in series, or mixed in parallel and series, and can be set to change. Way of luminescence.
  • the middle copper wire of the enameled copper wire 101 can be replaced with other conductive metal conductors, such as bare copper wire, bare silver wire, etc., as long as there is insulation between the two; It can also be replaced with carbon fiber, generally using multiple strands of carbon fiber; or replaced with graphene or carbon nanotubes. In other embodiments, a combination of a conductive metal conductor, carbon fiber, graphene or carbon nanotube and an insulating wire may also be used.
  • the cross-sectional shape of the enameled wire is not necessarily limited to a circular shape, but may be flat, except for the enameled wire.
  • a flexible flat cable FFC, flat flexible cable
  • a flexible printed circuit FPC, Flexible Printed Circuit
  • FFC flat flexible cable
  • FPC Flexible Printed Circuit
  • this embodiment When using, for example, a flexible circuit board as the conductive member, this embodiment also overcomes the technical problem of the limitation of the plane freedom.
  • the FPC when the FPC is laid flat, it can only be crimped and bent in the space, and cannot be bent on the plane where it is laid. If the FPC is spirally wound on the baseline 2, it will be for the entire light-emitting cable , It can be bent in any direction along the radial direction, and there is no limited dimension of the degree of freedom on the plane, which is said to overcome the limit of the degree of freedom of the plane in this embodiment.
  • a plurality of fiber filaments 201 constitute the base line 2, and each of the fiber filaments 201 may be directly close together and bonded together, or may be entangled with each other to form a strand.
  • the material of the baseline 2 can also be at least one of nylon, polyester resin, carbon fiber, Kevlar fiber, silica gel, rubber, and plastic, or a composite material of the foregoing materials.
  • the base line 2 also has good bendability and shape recoverability. It can be bent arbitrarily under the action of external force, and can return to its original shape after the external force is removed.
  • the baseline 2 can also have good elasticity and stretchability in the axial direction.
  • the baseline 2 made of monofilament spandex, Lycra (22 dtex) or nylon, etc. .
  • base line 2 has radial compressibility.
  • polyester yarn is used as base line 2. Both the axial elasticity and radial compressibility will make the light-emitting cable stretchable, and the light-emitting wire 1 can be similar to a stretchable telephone spiral.
  • the base line 2 uses a stainless steel wire.
  • the use of stainless steel wire as the base line 2 has higher strength and tensile performance. Since the enameled copper wire 101 itself is insulated on the surface, there is no short circuit problem when the stainless steel wire is used as the base line 2. It should be noted that if the base line 2 uses stainless steel wire, the light-emitting cable does not have shape recoverability.
  • the above-mentioned light-emitting cable has good toughness and tensile performance: on the one hand, since the light-emitting wire 1 is spirally wound outside the base line 2, the toughness and tensile performance of the light-emitting cable can be borne by the base line 2, which has a small diameter and tensile performance
  • Good high tenacity fiber yarn 201 makes the light-emitting cable have higher toughness and better tensile performance; and the radial size of the light-emitting cable depends on the diameter of the base line 2 and the diameter of the light-emitting wire 1.
  • the diameter of the base line 2 composed of 2-7 filaments 201 is very small, and the enameled copper wire 101 in the luminous wire 1 only needs to meet its electrical conductivity.
  • the radial dimension of the luminous wire 1 can also be set It is very small, and there is no need to provide a protective glue layer. Therefore, the radial size of the light-emitting cable can be set very small to meet the application requirements of accessories, clothing, furniture, electronic products, daily necessities, etc.
  • the light-emitting cable of this embodiment uses a braided network tube 3 also as the carrier of the light-emitting wire 1, and replaces a wire 4 in the network cable tube 3 with the light-emitting wire 1, and while the network cable tube 3 is braided ,
  • the fragile light-emitting wire 1 is embedded in the network cable tube 3, so that the light-emitting wire 1 and other wires 4 form an integrated braided light-emitting cable, making full use of the braided network cable tube 3 for high toughness, strong tensile performance, and Arbitrary bending and other advantages, so that this light-emitting cable also has the advantages of higher toughness and better tensile performance, and can also be bent arbitrarily. It is easy to understand that the above-mentioned light-emitting cable also has the property of shape recovery , It can return to its original shape after being bent.
  • This kind of light-emitting cable adopts the woven network cable tube 3 as the main body, has a regular grid texture, and has a good decorative effect. It can be used in accessories, clothing, furniture, daily necessities, and electronic products (such as earphone cables, charging cables).
  • Wearable devices and smart textiles are combined, such as stitching, bonding, wrapping, bundling, etc., to configure jewelry on the light-emitting cable, and the light-emitting cable surrounds the baseline 2 360 degrees, so it can emit 360 degrees of light around .
  • the surface of the mesh tube 3 is covered with a transparent glue layer, polyurethane or polyvinyl chloride.
  • the light-emitting cable further includes a data cable or a power cable, and the data cable or power cable is wrapped in the inner cavity of the network cable tube 3.
  • the data cables and power cables can be single-core cables or multi-core cables.
  • At least one of the multiple wires of the light-emitting cable is a data wire or a power wire.
  • the data cables and power cables can be single-core cables or multi-core cables.
  • the light-emitting cable of this embodiment uses the base line and/or braided network cable as the carrier of the light-emitting wire, so that the toughness and tensile performance of the light-emitting cable are mainly borne by the carrier of the light-emitting cable, and can be used with a small diameter and tensile strength.
  • the wire with better performance is used as the wire of the base line and/or the network tube, so that the light-emitting cable has higher toughness and tensile performance.
  • the light-emitting cable can With stretchability and shape recoverability, the light-emitting cable can be flexibly wound around and can emit light in 360 degrees, which makes its application scenarios more extensive.

Abstract

A light-emitting cable, comprising a base line and a cable tube formed by weaving a plurality of wires at the outer side of the base line; at least one wire among the plurality of wires is a light-emitting wire such that the at least one light-emitting wire is spirally wound on the base line. The base line and the woven cable tube act as a carrier of the light-emitting wire such that the ductility and tensile properties of the light-emitting cable are mainly borne by the carrier of the light-emitting cable, and the ductility and tensile properties thereof are better.

Description

一种发光线缆A luminous cable 技术领域Technical field
本发明涉及一种线缆,具体涉及一种发光线缆。The invention relates to a cable, in particular to a luminous cable.
本申请要求于2019年05月23日提交的申请号为CN201920751423.5的中国专利申请以及2019年7月12日提交的申请号为 CN201921089709.8的中国专利申请的优先权。This application requires the Chinese patent application filed on May 23, 2019 with the application number CN201920751423.5 and the application number filed on July 12, 2019 as Priority of the Chinese patent application of CN201921089709.8.
背景技术Background technique
发光线缆是一种能够发光的线材,这是一种基于倒装LED芯片的线材,一般包括倒装LED芯片和两根铜导线,倒装LED芯片分别与两根铜导线连接,两根铜导线或者两根以上的铜导线以串联或并联的方式分别接上正负极时,倒装LED芯片发光。A light-emitting cable is a wire that can emit light. This is a wire based on flip-chip LED chips. It generally includes a flip-chip LED chip and two copper wires. The flip-chip LED chip is connected to two copper wires. When wires or two or more copper wires are connected in series or in parallel with positive and negative electrodes, the flip-chip LED chip emits light.
上述发光线缆的原理非常简单,与最简单的发光电路没有什么区别,但作为一种线材,我们所关注的并不是其电路原理,而是这种线材的径向尺寸、韧性、抗拉性能、灵活性、可伸展性以及能否360度发光等,如果这种发光线缆能够做得与纱线一样粗细,并且具有较高的韧性、较强的抗拉能力,那么这种发光线缆将能够在饰品、服饰、家具、日用品、电子穿戴设备以及智能纺织品上得到广泛的应用,市场前景相当广阔。The principle of the above-mentioned light-emitting cable is very simple, and it is no different from the simplest light-emitting circuit, but as a wire, what we are concerned about is not its circuit principle, but the radial size, toughness, and tensile performance of this wire. , Flexibility, stretchability, and whether it can emit light at 360 degrees, etc. If this light-emitting cable can be made as thick as the yarn, and has high toughness and strong tensile strength, then this light-emitting cable It will be widely used in accessories, apparel, furniture, daily necessities, electronic wearable devices and smart textiles, and the market prospect is quite broad.
然而,目前由于发光线缆正处于研发阶段,技术不够成熟,存在较多缺陷,因此难以在产品上应用及市场推广。However, because the luminous cable is currently in the research and development stage, the technology is not mature enough and there are many defects, so it is difficult to apply and market the product.
目前发光线缆主要有两种结构:Currently there are two main structures of luminous cables:
(1)并排粘接在一起的两根漆包铜丝线作为LED光纤的导线,各个倒装LED芯片分别焊接在两根漆包铜丝线上。这种发光线缆满足径向尺寸小的要求,但其韧性、抗拉性能取决于两根漆包铜丝线,并且,随着LED朝迷你LED和微型LED方向发展,倒装LED芯片也变的更小。并排粘接的两个漆包线的直径变小以适应LED倒装芯片的焊盘,继而缺乏抗拉性能,容易断裂。通常,LED光纤导线的使用会受到其弯曲半径、抗拉强度和纤维屈曲的影响,比如,细导线更加灵活但是刚性不如粗导线,更经常用于电子穿戴设备中。(1) Two enameled copper wires bonded side by side are used as the wires of the LED optical fiber, and each flip-chip LED chip is welded to the two enameled copper wires respectively. This kind of light-emitting cable meets the requirements of small radial size, but its toughness and tensile performance depend on two enameled copper wires, and as LEDs develop towards mini LEDs and micro LEDs, flip-chip LED chips have also changed smaller. The diameter of the two enameled wires bonded side by side is reduced to fit the LED flip chip pads, and then lacks tensile performance and is easy to break. Generally, the use of LED fiber optic wires will be affected by their bending radius, tensile strength and fiber buckling. For example, thin wires are more flexible but not as rigid as thick wires, and are more often used in electronic wearable devices.
上述结构的发光线缆只能通过粘贴的方式应用在产品上,并且不允许产品发生形变,例如弯曲、搓揉、水洗等。The light-emitting cable with the above structure can only be applied to the product by pasting, and the product is not allowed to deform, such as bending, rubbing, washing, etc.
(2)两根裸铜线并排设置并且具有间隙,各个倒装LED芯片分别焊接在两根裸铜线上,再通过透明绝缘材料作为外包层将两根裸铜线及其上的倒装LED芯片包裹起来形成线材,透明绝缘材料填充到两根裸铜线之间,透明绝缘材料的外包层一般通过注塑工艺形成,导致透明绝缘材料的外包层一般都较厚,也只有较厚才能获得较高的韧性、较强的抗拉能力,但这却导致这种发光线缆难以在饰品、服饰、家具、电子产品、日用品上广泛应用,因为径向尺寸较大的发光线缆粘贴在产品上后,破坏了产品的外观,这是人们无法接受的,因此,这种结构的发光线缆也无法在产品上推广应用。(2) Two bare copper wires are arranged side by side with a gap, and each flip-chip LED chip is soldered on the two bare copper wires respectively, and then the two bare copper wires and the flip-chip LEDs on them are covered by a transparent insulating material The chip is wrapped to form a wire, and the transparent insulating material is filled between two bare copper wires. The outer covering of the transparent insulating material is generally formed by an injection molding process. As a result, the outer covering of the transparent insulating material is generally thicker, and only thicker can be obtained. High toughness, strong tensile strength, but this makes it difficult for this kind of light-emitting cable to be widely used in accessories, clothing, furniture, electronic products, and daily necessities, because the light-emitting cable with a larger radial size is pasted on the product Later, the appearance of the product is destroyed, which is unacceptable. Therefore, the light-emitting cable with this structure cannot be promoted and applied on the product.
在一些已经公开的专利申请文件中,本领域技术人员为微型LED与导线的结合做出了努力,例如申请号为US10325885B2的美国专利文件,其公开了将微型LED转移到导线上的各种方式,当若干LED沿一对导线的长度方向分布时,使用该专利申请中所公开的方式,可对LED进行较准确地安装定位,但是,这种方式中,还是无法克服上述韧性、抗拉性能不足等技术问题。In some published patent application documents, those skilled in the art have made efforts to combine micro LEDs with wires. For example, the US patent document with application number US10325885B2 discloses various ways to transfer micro LEDs to wires. When a number of LEDs are distributed along the length of a pair of wires, the method disclosed in the patent application can be used to accurately install and position the LEDs. However, this method still cannot overcome the above-mentioned toughness and tensile properties. Technical problems such as insufficient.
另一申请号为WO2016038342A1的专利文件,其公开了一种电子功能纱线,该结构为沿自身轴向设有芯片的载体芯线。本发明中,导线和载体芯线在不同的轴线上,使得使用者的拉力从芯片所在的载体芯线转移开。 WO2016038342A1中的这种载体芯线缺乏可拉伸性或使用弹性。Another patent document with application number WO2016038342A1 discloses an electronic functional yarn. The structure is a carrier core wire provided with chips along its own axis. In the present invention, the wire and the carrier core wire are on different axes, so that the user's pulling force is transferred away from the carrier core wire where the chip is located. The carrier core wire in WO2016038342A1 lacks stretchability or uses elasticity.
技术问题technical problem
本发明主要提供一种发光线缆,该发光线缆具有更高的韧性、更好的抗拉性能,进一步的,可具有更好的可拉伸性、灵活性、自由度也更高,并且可绕360度向四周发光。The present invention mainly provides a light-emitting cable, which has higher toughness, better tensile performance, and furthermore, can have better stretchability, flexibility, and higher degree of freedom, and It can glow around 360 degrees.
技术解决方案Technical solutions
根据第一方面,一种实施例中提供一种发光线缆, 包括发光线和基线,所述发光线螺旋紧密绕包在基线外面,所述发光线包括多个倒装LED芯片和至少两根线间具有绝缘隔离的导线,各根导线并排并粘接在一起,各个倒装LED芯片分别焊接在相应的两根导线上。According to a first aspect, an embodiment provides a light-emitting cable, including a light-emitting wire and a base line, the light-emitting wire is spirally wrapped tightly outside the base line, and the light-emitting wire includes a plurality of flip-chip LED chips and at least two There are insulated and isolated wires between the wires, and the wires are side by side and bonded together, and each flip-chip LED chip is soldered to the corresponding two wires respectively.
根据第二方面,一种实施例中提供一种发光线缆, 包括由多根丝线编织而成的网线管,所述多根丝线中至少一根为发光线,发光线包括多个倒装LED芯片和至少两根线间具有绝缘隔离的导线,各根导线并排并粘接在一起,各个倒装LED芯片分别焊接在相应的两根导线上。According to a second aspect, an embodiment provides a light-emitting cable, including a mesh tube woven from a plurality of wires, at least one of the plurality of wires is a light-emitting wire, and the light-emitting wire includes a plurality of flip-chip LEDs There are insulated and isolated wires between the chip and the at least two wires, and the wires are side by side and bonded together, and each flip-chip LED chip is welded to the corresponding two wires respectively.
根据第三方面,一种实施例中提供一种发光线缆,包括基线和由多根丝线编织于基线外侧而形成的网线管;所述多根丝线中至少一根为发光线,使得至少一根发光线螺旋缠绕在基线上,所述发光线包括多个LED单元和导电件,各个LED单元分别焊接在相应的导电件上。According to a third aspect, an embodiment provides a light-emitting cable, including a base line and a mesh tube formed by weaving a plurality of wires on the outside of the base line; at least one of the plurality of wires is a light-emitting wire, such that at least one A luminous wire is spirally wound on the base line, the luminous wire includes a plurality of LED units and conductive parts, and each LED unit is respectively welded on the corresponding conductive parts.
有益效果Beneficial effect
依据上述实施例的发光线缆,将基线和/或编织式的网线管作为发光线的载体,使得发光线缆的韧性、抗拉性能主要由发光线缆的载体承担,可以采用直径小、抗拉性能更好的线材作为基线和/或网线管的丝线,使得发光线缆具有更高的韧性和抗拉性能,在使用特定材质作为基线或网丝管的丝线时,还可以具有良好的可拉伸性,并且,由于发光线缆360度环绕,故可以向四周发出360度的光线,整个发光线缆相较现有线缆更为灵活,自由度更高。According to the light-emitting cable of the above-mentioned embodiment, the base line and/or the braided network cable tube is used as the carrier of the light-emitting wire, so that the toughness and tensile performance of the light-emitting cable are mainly borne by the carrier of the light-emitting cable. Wires with better tensile properties are used as the wire of the base line and/or the mesh tube, so that the light-emitting cable has higher toughness and tensile performance. When a specific material is used as the wire of the base line or the mesh tube, it can also have good performance. Stretchability, and because the light-emitting cable is surrounded by 360 degrees, it can emit 360-degree light around. The entire light-emitting cable is more flexible and has a higher degree of freedom than existing cables.
附图说明Description of the drawings
图1为一种实施例的发光线缆的结构示意图;Fig. 1 is a schematic structural diagram of a light-emitting cable according to an embodiment;
图2为一种实施例的发光线缆的基线的纵向截面示意图;Fig. 2 is a schematic longitudinal cross-sectional view of a base line of a light-emitting cable according to an embodiment;
图3为一种实施例的发光线缆的发光线的纵向截面示意图;3 is a schematic longitudinal cross-sectional view of a light-emitting wire of a light-emitting cable according to an embodiment;
图4为另一种实施例的发光线缆的结构示意图;Fig. 4 is a schematic structural diagram of a light-emitting cable according to another embodiment;
图5为又一种实施例的发光线缆的结构示意图;FIG. 5 is a schematic structural diagram of a light-emitting cable according to another embodiment;
图6为一种实施例的发光线缆的发光线的纵向截面示意图。Fig. 6 is a schematic longitudinal cross-sectional view of a light-emitting wire of a light-emitting cable according to an embodiment.
本发明的实施方式Embodiments of the invention
下面通过具体实施方式结合附图对本发明作进一步详细说明。其中不同实施方式中类似元件采用了相关联的类似的元件标号。在以下的实施方式中,很多细节描述是为了使得本申请能被更好的理解。然而,本领域技术人员可以毫不费力的认识到,其中部分特征在不同情况下是可以省略的,或者可以由其他元件、材料、方法所替代。在某些情况下,本申请相关的一些操作并没有在说明书中显示或者描述,这是为了避免本申请的核心部分被过多的描述所淹没,而对于本领域技术人员而言,详细描述这些相关操作并不是必要的,他们根据说明书中的描述以及本领域的一般技术知识即可完整了解相关操作。Hereinafter, the present invention will be further described in detail through specific embodiments in conjunction with the drawings. Among them, similar elements in different embodiments use related similar element numbers. In the following embodiments, many detailed descriptions are used to make the present application better understood. However, those skilled in the art can easily realize that some of the features can be omitted under different circumstances, or can be replaced by other elements, materials, and methods. In some cases, some operations related to this application are not shown or described in the specification. This is to avoid the core part of this application being overwhelmed by excessive descriptions. For those skilled in the art, these operations are described in detail. The related operations are not necessary, they can fully understand the related operations according to the description in the manual and the general technical knowledge in the field.
另外,说明书中所描述的特点、操作或者特征可以以任意适当的方式结合形成各种实施方式。同时,方法描述中的各步骤或者动作也可以按照本领域技术人员所能显而易见的方式进行顺序调换或调整。因此,说明书和附图中的各种顺序只是为了清楚描述某一个实施例,并不意味着是必须的顺序,除非另有说明其中某个顺序是必须遵循的。In addition, the features, operations, or features described in the specification can be combined in any appropriate manner to form various implementations. At the same time, the steps or actions in the method description can also be exchanged or adjusted in order in a manner obvious to those skilled in the art. Therefore, the various orders in the specification and the drawings are only for the purpose of clearly describing a certain embodiment, and are not meant to be a necessary order, unless it is otherwise stated that a certain order must be followed.
本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequence or technical meaning. The "connection" and "connection" mentioned in this application, unless otherwise specified, include direct and indirect connection (connection).
在两根导线之间电连接一串LED发光微粒,可制成发光线,但该发光线抗扭曲和抗拉伸性能较差。本申请的设计思想是通过引入基线和/或编织式的网线管作为发光线的载体,来提高发光线抗扭曲和抗拉伸的性能。A string of LED light-emitting particles is electrically connected between two wires to form a light-emitting wire, but the light-emitting wire has poor anti-twist and tensile properties. The design idea of this application is to improve the anti-twist and stretch resistance of the light-emitting wire by introducing a baseline and/or a braided mesh tube as the carrier of the light-emitting wire.
本申请所述的LED倒装芯片,电极在下方,从下至上材料依次为:P型半导体层、发光层和N型半导体层、衬底。相对于LED正装芯片,其尺寸可以做的更小,例如小于10mil x 10mil,(1 mil =0.0254平方毫米)。In the LED flip chip described in this application, the electrode is below, and the materials from bottom to top are: P-type semiconductor layer, light-emitting layer, N-type semiconductor layer, and substrate. Compared with the LED chip, its size can be made smaller, for example, less than 10mil x 10mil, (1 mil = 0.0254 square millimeter).
本申请中所述的系统封装的LED(SIP ,system in package),指的是将多个芯片(其中包括LED 芯片)、元器件及其互连装配在同一个封装体内而形成的微系统。The system in package (SIP) described in this application refers to a microsystem formed by assembling multiple chips (including LED chips), components and their interconnections in the same package.
本申请所述的纤维屈曲,指的是复合纤维,例如在低碳钢中加入环氧树脂的纤维,该纤维的轴向载荷具有不断增加的压缩力,直到发生屈曲。The fiber buckling described in this application refers to composite fibers, for example, fibers in which epoxy resin is added to low carbon steel. The axial load of the fibers has an increasing compressive force until buckling occurs.
实施例1:Example 1:
请参照图1-3,本实施例提供了一种发光线缆,包括发光线1和基线2,发光线1螺旋紧密绕包在基线2外面。Referring to FIGS. 1-3, this embodiment provides a light-emitting cable, which includes a light-emitting wire 1 and a base line 2, and the light-emitting wire 1 is spirally wrapped tightly outside the base line 2.
如图2所示,基线2由多根纤维丝201构成;如图3所示,发光线1包括两根漆包铜丝线101和多个倒装LED芯片102,两根漆包铜丝线101并排并粘接在一起,各个倒装LED芯片102分别焊接在相应两根漆包铜丝线101上,漆包铜丝线101上的漆包层103构成两根漆包铜丝线101之间的绝缘隔离。其中,倒其中,倒装LED芯片102可以是紫外LED倒装芯片或红外LED倒装芯片。As shown in Figure 2, the baseline 2 is composed of multiple filaments 201; as shown in Figure 3, the luminous wire 1 includes two enameled copper wires 101 and a plurality of flip-chip LED chips 102, and the two enameled copper wires 101 are side by side And bonded together, each flip-chip LED chip 102 is soldered on the corresponding two enameled copper wires 101 respectively, and the enameled layer 103 on the enameled copper wire 101 constitutes the insulation isolation between the two enameled copper wires 101. Among them, the flip chip 102 may be an ultraviolet LED flip chip or an infrared LED flip chip.
在其他实施方式中,上述倒装LED芯片102可以为光电二极管、系统封装的LED(SIP with LED)、微型COB/COF封装的LED(miniature COB / COF LED package)、可寻址的集成LED驱动器(addressable LED driver integrated LED)和LED传感器(LED as sensors)中的至少一种,其中,LED传感器可以是温度传感器,心率传感器等传感器。In other embodiments, the above-mentioned flip-chip LED chip 102 may be a photodiode, a system packaged LED (SIP with LED), a miniature COB/COF packaged LED (miniature COB/COF LED package), and an addressable integrated LED driver (Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
由于发光线缆由发光线1螺旋绕包在基线2外面构成,发光线缆的韧性、抗拉性能主要由基线2承担,基线2采用直径小、抗拉性能好的高韧性的纤维丝201,使得发光线缆具有更高的韧性、更好的抗拉性能;而发光线缆的径向尺寸取决于基线2的直径和发光线1的直径,多根(一般采用2-7根)纤维丝201所构成的基线2的直径非常小,而发光线1中的漆包铜丝线101更只要满足其导电性能即可,发光线1的径向尺寸也能够设置得非常小,也无需设置保护胶层等。因此,发光线缆的径向尺寸能够设置得非常小,并且,发光线缆360度环绕基线2,故可以向四周发出360度的光线,可满足饰品、服饰、家具、电子产品、日用品等的应用要求。Since the light-emitting cable is composed of the light-emitting wire 1 spirally wrapped around the base line 2, the toughness and tensile performance of the light-emitting cable are mainly borne by the base line 2. The base line 2 uses the fiber yarn 201 with small diameter and high tensile performance. Make the light-emitting cable have higher toughness and better tensile performance; and the radial size of the light-emitting cable depends on the diameter of the base line 2 and the diameter of the light-emitting wire 1, multiple (usually 2-7) fiber filaments The diameter of the base line 2 formed by 201 is very small, and the enameled copper wire 101 in the light-emitting wire 1 only needs to meet its electrical conductivity. The radial dimension of the light-emitting wire 1 can also be set very small, and no protective glue is required. Layers and so on. Therefore, the radial size of the light-emitting cable can be set very small, and the light-emitting cable surrounds the baseline 2 360 degrees, so it can emit 360-degree light around, which can meet the requirements of accessories, clothing, furniture, electronic products, daily necessities, etc. Application requirements.
上述发光线1中的漆包铜丝线101的数量可以是两根、三根或四根等,在两根漆包铜丝线101的情况下,其中一根漆包铜丝线101连接电源的正极,另一根漆包铜丝线101连接电源的负极;在漆包铜丝线101的数量在三根或以上的情况下,其接线方式比较灵活,可以并联也可以串联,也可以并联串联混搭,可以设置多变的发光方式。The number of enameled copper wires 101 in the light-emitting wire 1 can be two, three or four. In the case of two enameled copper wires 101, one of the enameled copper wires 101 is connected to the positive electrode of the power supply, and the other An enameled copper wire 101 is connected to the negative pole of the power supply; when the number of enameled copper wires 101 is three or more, the wiring method is more flexible. It can be connected in parallel or in series, or mixed in parallel and series, and can be set to change. Way of luminescence.
上述多根纤维丝201构成基线2,各根纤维丝201可以直接紧密并拢且粘接在一起,也可以相互缠绕构成绞股线。基线2的材质也可以是尼龙、涤纶树脂、碳纤维,凯夫拉尔纤维、硅胶、橡胶和塑料的至少一种或上述几种材料的复合材料。当采用上述材料的丝线时,基线2还具有良好的可弯折性和形状可恢复性,其在外力的作用下可进行任意弯折,在当外力撤去后又可恢复原来的形状。特别的,在使用某些材料的丝线时,基线2在沿轴向方向还可以具有良好的弹性和拉伸性,例如,采用单丝氨纶、莱卡(22分特)或尼龙等作为基线2的材料。而使用某些材料的丝线时,基线2具有径向的可压缩性,例如,采用涤纶纱线作为基线2。轴向的弹性特性和径向的可压缩特性,都将使发光线缆变得可拉伸,而发光线1可类似于可拉伸的电话螺旋线。The above-mentioned multiple fiber filaments 201 constitute the base line 2, and each of the fiber filaments 201 may be directly close together and bonded together, or may be entangled with each other to form a strand. The material of the baseline 2 can also be at least one of nylon, polyester resin, carbon fiber, Kevlar fiber, silica gel, rubber, and plastic, or a composite material of the foregoing materials. When the thread of the above-mentioned material is used, the base line 2 also has good bendability and shape recovery. It can be bent arbitrarily under the action of external force, and can be restored to its original shape when the external force is removed. In particular, when using certain materials of thread, the base line 2 can also have good elasticity and stretchability in the axial direction. For example, using monofilament spandex, Lycra (22 dtex) or nylon as the base line 2 material. When using some materials of silk thread, the base line 2 has radial compressibility, for example, polyester yarn is used as the base line 2. Both the axial elasticity and radial compressibility will make the light-emitting cable stretchable, and the light-emitting wire 1 can be similar to a stretchable telephone spiral.
在其他实施方式中,上述漆包铜丝线101的中铜丝可以替换为其他可导电的金属导体,例如裸铜线、裸银线等,只要两者之间有绝缘隔离就可以;上述铜丝还可以替换为碳纤维,一般采用多股碳纤维;或者替换为石墨烯或纳米碳管。在其他实施方式中,也可以使用可导电的金属导体、碳纤维、石墨烯或纳米碳管其中之一与绝缘丝的结合体。In other embodiments, the middle copper wire of the enameled copper wire 101 can be replaced with other conductive metal conductors, such as bare copper wire, bare silver wire, etc., as long as there is insulation between the two; It can also be replaced with carbon fiber, generally using multiple strands of carbon fiber; or replaced with graphene or carbon nanotubes. In other embodiments, a combination of a conductive metal conductor, carbon fiber, graphene or carbon nanotube and an insulating wire may also be used.
上述漆包线的横截面的形状并不一定限定为圆形,也可以是扁平状,除了漆包线之外,在其他实施方式中,也可以采用柔性扁平电缆(FFC,flat flexible cable)或者柔性电路板(FPC,Flexible Printed Circuit)与倒装LED芯片102电连接。The shape of the cross-section of the enameled wire is not necessarily limited to a circular shape, but can also be flat. In addition to the enameled wire, in other embodiments, a flat flexible cable (FFC, flat flexible cable) or a flexible circuit board ( FPC (Flexible Printed Circuit) is electrically connected to the flip-chip LED chip 102.
当使用诸如柔性电路板作为导电件时,本实施例还克服了平面自由度限制的技术问题。通常来说,FPC平铺时,只能在空间内卷曲弯折,而不能在其平铺时所在的平面弯折,而若使用FPC螺旋缠绕在基线2上,则对于整个发光线缆而言,可沿径向朝任意一个方向弯折,没有平面上自由度的限制维度,这就是本实施例所称的克服了平面自由度的限制。When using, for example, a flexible circuit board as the conductive member, this embodiment also overcomes the technical problem of the limitation of the plane freedom. Generally speaking, when the FPC is laid flat, it can only be crimped and bent in the space, and cannot be bent on the plane where it is laid. If the FPC is spirally wound on the baseline 2, it will be for the entire light-emitting cable , It can be bent in any direction along the radial direction, and there is no limited dimension of the degree of freedom on the plane, which is said to overcome the limit of the degree of freedom of the plane in this embodiment.
在其它实施方式中,基线2采用不锈钢丝线。采用不锈钢丝线作为基线2,具有更高的强度和抗拉性能,由于漆包铜丝线101本身表面绝缘,因此,采用不锈钢丝线作为基线2也不存在短路问题。需要说明的是,若基线2采用不锈钢丝,那么发光线缆就不具备形状可恢复性。In other embodiments, the base line 2 uses a stainless steel wire. The use of stainless steel wire as the base line 2 has higher strength and tensile performance. Since the enameled copper wire 101 itself is insulated on the surface, there is no short circuit problem when the stainless steel wire is used as the base line 2. It should be noted that if the base line 2 uses stainless steel wire, the light-emitting cable does not have shape recoverability.
实施例二Example two
请参照图4,本实施例提供了一种发光线缆,包括由多根丝线4编织而成的网线管3,其中的一根丝线4为发光线1。在其他实施方式中,也可以有一根以上的丝线4为发光线1。Please refer to FIG. 4, this embodiment provides a light-emitting cable, which includes a mesh tube 3 braided by a plurality of wires 4, one of the wires 4 is the light-emitting wire 1. In other embodiments, more than one wire 4 may be the light-emitting wire 1.
上述多根丝线4中,除发光线1外,其余的丝线4均采用尼龙丝线。丝线4除采用尼龙丝线外,其材质也可以采用塑料、碳纤维、凯夫拉尔纤维、石墨烯或不锈钢。丝线的类型可以是纤维绞股线,也可以是纱线。需要说明的是,当丝线4的材质为不锈钢时,其强度得到提升,但是不具有形状的可恢复性。Among the above-mentioned multiple threads 4, except for the light-emitting thread 1, the remaining threads 4 are all nylon threads. In addition to nylon thread 4, the material can also be plastic, carbon fiber, Kevlar fiber, graphene or stainless steel. The type of silk thread can be fiber strand or yarn. It should be noted that when the material of the wire 4 is stainless steel, its strength is improved, but it does not have the shape recoverability.
如图4所示,上述网线管3由一组左螺旋丝线和一组右螺旋丝线构成,左螺旋丝线与右螺旋丝线交叉编织形成网线管3,成型的网线管3具有内腔,多根丝线4在网线管3的侧壁上形成多个四边形网格,该网格连通网线管3的内腔和外部,将网线管3的内腔记为内侧,相对的,将网线管3的外部记为外侧。As shown in Fig. 4, the above-mentioned mesh tube 3 is composed of a set of left spiral threads and a set of right spiral threads. The left spiral threads and the right spiral threads are cross-woven to form the mesh tube 3. The formed mesh tube 3 has an inner cavity and a plurality of threads. 4 A plurality of quadrilateral grids are formed on the side wall of the network cable tube 3, which connect the inner cavity and the outside of the network cable tube 3, and mark the inner cavity of the network cable tube 3 as the inner side. For the outside.
编织时,将一组螺旋丝线中的每根丝线4(例如左螺旋丝线)从与其相交的另一组螺旋丝线中的1或2根丝线4(例如右螺旋丝线)的一侧绕过,然后从与其相交的另一组螺旋丝线中的另1或2根后续丝线4(例如右螺旋丝线)的另一侧绕过,如此反复。上述一侧为外侧或内侧中的一侧,相对的,另一侧为对应的内侧或外侧。在进行下一根相邻丝线4的编织时,向前或向后错开一根与其相交的丝线4,完成后的网线管3的网格呈四边形。When weaving, each wire 4 in a set of spiral wires (for example, left spiral wire) is passed around one side of 1 or 2 wires 4 (for example, right spiral wire) in another set of spiral wires that intersect with it, and then Pass around the other side of the other 1 or 2 subsequent wires 4 (for example, the right spiral wire) in the other set of spiral wires that intersect with it, and so on. The above-mentioned one side is one of the outside or the inside, and the opposite side is the corresponding inside or outside. When the next adjacent thread 4 is braided, one thread 4 intersecting it is staggered forward or backward, and the mesh of the completed mesh tube 3 is quadrilateral.
如图3所示,上述发光线1包括多个倒装LED芯片102和两根漆包铜丝线101,两根漆包铜丝线101并排并粘接在一起,各个倒装LED芯片102分别焊接在相应的两根漆包铜丝线101上,漆包铜丝线101上的漆包层103构成两根漆包铜丝线101之间的绝缘隔离。其中,倒装LED芯片102可以是紫外LED倒装芯片或红外LED倒装芯片。As shown in Figure 3, the above-mentioned light-emitting wire 1 includes a plurality of flip-chip LED chips 102 and two enameled copper wires 101. The two enameled copper wires 101 are side by side and bonded together, and each flip-chip LED chip 102 is soldered to On the corresponding two enameled copper wires 101, the enameled layer 103 on the enameled copper wire 101 constitutes an insulating isolation between the two enameled copper wires 101. Wherein, the flip-chip LED chip 102 may be an ultraviolet LED flip-chip or an infrared LED flip-chip.
在其他实施方式中,上述倒装LED芯片102可以为光电二极管、系统封装的LED(SIP with LED)、微型COB/COF封装的LED(miniature COB / COF LED package)、可寻址的集成LED驱动器(addressable LED driver integrated LED)和LED传感器(LED as sensors)中的至少一种,其中,LED传感器可以是温度传感器,心率传感器等传感器。In other embodiments, the above-mentioned flip-chip LED chip 102 may be a photodiode, a system packaged LED (SIP with LED), a miniature COB/COF packaged LED (miniature COB/COF LED package), and an addressable integrated LED driver (Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
在其他实施方式中,上述漆包铜丝线101的中铜丝可以替换为其他可导电的金属导体,例如裸铜线、裸银线等,只要两者之间有绝缘隔离就可以;上述铜丝还可以替换为碳纤维,一般采用多股碳纤维;或者替换为石墨烯或纳米碳管。在其他实施方式中,也可以使用可导电的金属导体、碳纤维、石墨烯或纳米碳管其中之一与绝缘丝的结合体。In other embodiments, the middle copper wire of the enameled copper wire 101 can be replaced with other conductive metal conductors, such as bare copper wire, bare silver wire, etc., as long as there is insulation between the two; It can also be replaced with carbon fiber, generally using multiple strands of carbon fiber; or replaced with graphene or carbon nanotubes. In other embodiments, a combination of a conductive metal conductor, carbon fiber, graphene or carbon nanotube and an insulating wire may also be used.
上述漆包线的横截面的形状并不一定限定为圆形,也可以是扁平状,除了漆包线之外,在其他实施方式中,也可以采用柔性扁平电缆(FFC,flat flexible cable)或者柔性电路板(FPC,Flexible Printed Circuit)与倒装LED芯片102电连接。The shape of the cross-section of the enameled wire is not necessarily limited to a circular shape, but can also be flat. In addition to the enameled wire, in other embodiments, a flat flexible cable (FFC, flat flexible cable) or a flexible circuit board ( FPC (Flexible Printed Circuit) is electrically connected to the flip-chip LED chip 102.
当使用诸如柔性电路板作为导电件时,本实施例还克服了平面自由度限制的技术问题。通常来说,FPC平铺时,只能在空间内卷曲弯折,而不能在其平铺时所在的平面弯折,而若使用FPC螺旋缠绕在基线2上,则对于整个发光线缆而言,可沿径向朝任意一个方向弯折,没有平面上自由度的限制维度,这就是本实施例所称的克服了平面自由度的限制。When using, for example, a flexible circuit board as the conductive member, this embodiment also overcomes the technical problem of the limitation of the plane freedom. Generally speaking, when the FPC is laid flat, it can only be crimped and bent in the space, and cannot be bent on the plane where it is laid. If the FPC is spirally wound on the baseline 2, it will be for the entire light-emitting cable , It can be bent in any direction along the radial direction, and there is no limited dimension of the degree of freedom on the plane, which is said to overcome the limit of the degree of freedom of the plane in this embodiment.
本实施例的发光线缆采用编织式的网线管3作为发光线1的载体,将网线管3中的一根丝线4替换为发光线1,在网线管3进行编织的同时,将脆弱的发光线1嵌入到网线管3中,使得发光线1与其它丝线4构成浑然一体的编织式的发光线缆,充分利用编织式的网线管3韧性高、抗拉性能强、能够任意弯曲等优点,从而使得这种发光线缆同样具有更高的韧性、更好的抗拉性能的优点,并且也能够任意弯曲,易于理解的是,上述发光线缆还具有形状可恢复的属性,在被弯曲后能够恢复原来的形状。The light-emitting cable of this embodiment uses a braided network cable tube 3 as the carrier of the light-emitting wire 1, and replaces a wire 4 in the network cable tube 3 with the light-emitting wire 1. While the network cable tube 3 is braided, the fragile hair The light 1 is embedded in the network cable tube 3, so that the light-emitting wire 1 and other wires 4 form an integrated braided light-emitting cable, making full use of the advantages of the braided network cable tube 3, such as high toughness, strong tensile performance, and ability to bend at will. Therefore, this light-emitting cable also has the advantages of higher toughness and better tensile performance, and can also be bent arbitrarily. It is easy to understand that the above-mentioned light-emitting cable also has the property of shape recovery, after being bent Able to restore the original shape.
这种发光线缆由于采用编织式的网线管3作为主体,具有规则的网格纹理,本身具有较好的装饰效果,能够在饰品、服饰、家具、日用品、电子产品(例如耳机线、充电线、电热壶的插线、空调的指示等)、电子穿戴设备以及智能纺织品等上广泛应用;由于该发光线缆韧性高、抗拉性能强、能够任意弯曲,可以根据预先设计好的图样任意构图,形成各种发光图案或发光体,千变万化;另外,由于该发光线缆韧性高、抗拉性能强、能够任意弯曲,可以通过各种加工工艺与饰品、服饰、家具、日用品、电子产品、电子穿戴设备以及智能纺织品等进行结合,例如缝合、粘合、绕包、捆绑等方式在发光线缆上配置珠宝首饰,并且,发光线缆360度环绕,故可以向四周发出360度的光线。This kind of light-emitting cable adopts the woven network cable tube 3 as the main body, has a regular grid texture, and has a good decorative effect. It can be used in accessories, clothing, furniture, daily necessities, and electronic products (such as earphone cables, charging cables). , Plug-in cables of electric kettles, instructions for air conditioners, etc.), electronic wearable devices and smart textiles, etc.; because the light-emitting cable has high toughness, strong tensile performance, and can be bent arbitrarily, it can be arbitrarily composed according to the pre-designed pattern , The formation of various luminous patterns or luminous bodies is ever-changing; in addition, because the luminous cable has high toughness, strong tensile performance, and can be bent arbitrarily, it can be combined with jewelry, clothing, furniture, daily necessities, electronic products, and electronics through various processing techniques. Wearable devices and smart textiles are combined, such as stitching, bonding, wrapping, bundling, etc., to configure jewelry on the light-emitting cable, and the light-emitting cable is 360 degrees around, so it can emit 360 degrees of light around.
在其它实施方式中,网线管的表面包覆有透明胶层、聚氨酯或聚氯乙烯。In other embodiments, the surface of the mesh tube is covered with a transparent glue layer, polyurethane or polyvinyl chloride.
在其它实施方式中,该发光线缆还包括数据线或电源线,数据线或电源线被包裹在所述网线管的内腔中。数据线、电源线可以是单芯线缆,也可以是多芯线缆。In other embodiments, the light-emitting cable further includes a data cable or a power cable, and the data cable or the power cable is wrapped in the inner cavity of the network cable tube. The data cables and power cables can be single-core cables or multi-core cables.
在其它实施方式中,该发光线缆的多根丝线中,至少还有一根为数据线或电源线。数据线、电源线可以是单芯线缆,也可以是多芯线缆。In other embodiments, at least one of the multiple wires of the light-emitting cable is a data wire or a power wire. The data cables and power cables can be single-core cables or multi-core cables.
实施例三Example three
请参考图5,本实施例提供了一种发光线缆,包括基线2和由多根丝线4编织于基线2外侧而形成的网线管3,多根丝线4中的一根丝线为一根丝线4为发光线1。在其他实施方式中,也可以有一根以上的丝线4为发光线1。Please refer to FIG. 5, this embodiment provides a light-emitting cable, including a base line 2 and a network tube 3 formed by weaving a plurality of wires 4 on the outside of the base line 2, and one of the plurality of wires 4 is a wire 4 is the luminous line 1. In other embodiments, more than one wire 4 may be the light-emitting wire 1.
上述多根丝线4中,除发光线1外,其余的丝线4均采用尼龙丝线。丝线4除采用尼龙丝线外,其材质也可以采用塑料、碳纤维、凯夫拉尔纤维、石墨烯或不锈钢。丝线4的类型可以是纤维绞股线,也可以是纱线。需要说明的是,当丝线4的材质为不锈钢时,其强度得到提升,但是不具有形状的可恢复性。Among the above-mentioned multiple threads 4, except for the light-emitting thread 1, the remaining threads 4 are all nylon threads. In addition to nylon thread 4, the material can also be plastic, carbon fiber, Kevlar fiber, graphene or stainless steel. The type of the thread 4 can be a fiber strand or a yarn. It should be noted that when the material of the wire 4 is stainless steel, its strength is improved, but it does not have the shape recoverability.
如图5所示,上述网线管3由一组左螺旋丝线和一组右螺旋丝线构成,左螺旋丝线与右螺旋丝线交叉编织形成网线管3,在网线管3的侧壁上形成多个四边形网格。该网格连通网线管3的内腔和外部,将网线管3的内腔记为内侧,相对的,将网线管3的外部记为外侧。As shown in Figure 5, the above-mentioned mesh tube 3 is composed of a set of left spiral threads and a set of right spiral threads. The left spiral threads and the right spiral threads are cross-woven to form the mesh tube 3, and multiple quadrilaterals are formed on the side walls of the mesh tube 3 grid. The mesh connects the inner cavity and the outside of the mesh tube 3, and the inner cavity of the mesh tube 3 is referred to as the inside, and the outside of the mesh tube 3 is referred to as the outside.
编织时,保持丝线4紧贴基线2的外壁,将一组螺旋丝线中的每根丝线4(例如左螺旋丝线)从与其相交的另一组螺旋丝线中的1或2根丝线4(例如右螺旋丝线)的一侧绕过,然后从与其相交的另一组螺旋丝线中的另1或2根后续丝线4(例如右螺旋丝线)的另一侧绕过,如此反复,完成后的网线管3的网格呈四边形。上述一侧为外侧或内侧中的一侧,相对的,另一侧为对应的内侧或外侧。When weaving, keep the thread 4 close to the outer wall of the base line 2, and remove each thread 4 (such as the left spiral thread) in a set of spiral threads from 1 or 2 threads 4 (such as the right thread) in the other set of spiral threads that intersect with it. One side of the spiral thread), and then from the other side of the other 1 or 2 subsequent threads 4 (such as the right spiral thread) in the other set of spiral threads that intersect with it, and so on, the finished mesh tube The grid of 3 is quadrilateral. The above-mentioned one side is one of the outside or the inside, and the opposite side is the corresponding inside or outside.
在编制完成后,网线管3中的每根丝线4都紧密地螺旋缠绕在基线2上,自然的,发光线1也紧密地缠绕在基线2上。After the knitting is completed, each thread 4 in the network cable tube 3 is tightly spirally wound on the base line 2, and naturally, the luminous thread 1 is also tightly wound on the base line 2.
如图3所示,本实施例中的发光线1包括两根漆包铜丝线101和多个倒装LED芯片102,两根漆包铜丝线101并排并粘接在一起,各个倒装LED芯片102分别焊接在相应两根漆包铜丝线101上(穿过漆包层103与内部的铜丝线焊接),漆包铜丝线101上的漆包层103构成两根漆包铜丝线101之间的绝缘隔离。其中,倒装LED芯片102可以是紫外LED倒装芯片或红外LED倒装芯片。As shown in Figure 3, the light-emitting wire 1 in this embodiment includes two enameled copper wires 101 and a plurality of flip-chip LED chips 102. The two enameled copper wires 101 are side by side and bonded together, and each flip-chip LED chip 102 are respectively welded on the corresponding two enameled copper wires 101 (pass through the enameled layer 103 and weld with the inner copper wires), the enameled layer 103 on the enameled copper wire 101 constitutes the gap between the two enameled copper wires 101 Insulation isolation. Wherein, the flip-chip LED chip 102 may be an ultraviolet LED flip-chip or an infrared LED flip-chip.
在其他实施方式中,上述倒装LED芯片102可以为光电二极管、系统封装的LED(SIP with LED)、微型COB/COF封装的LED(miniature COB / COF LED package)、可寻址的集成LED驱动器(addressable LED driver integrated LED)和LED传感器(LED as sensors)中的至少一种,其中,LED传感器可以是温度传感器,心率传感器等传感器。In other embodiments, the above-mentioned flip-chip LED chip 102 may be a photodiode, a system packaged LED (SIP with LED), a miniature COB/COF packaged LED (miniature COB/COF LED package), and an addressable integrated LED driver (Addressable LED At least one of driver integrated LED and LED as sensors, where the LED sensor may be a temperature sensor, a heart rate sensor, or other sensors.
上述发光线1中的漆包铜丝线101的数量可以是两根、三根或四根等,在两根漆包铜丝线101的情况下,其中一根漆包铜丝线101连接电源的正极,另一根漆包铜丝线101连接电源的负极;在漆包铜丝线101的数量在三根或以上的情况下,其接线方式比较灵活,可以并联也可以串联,也可以并联串联混搭,可以设置多变的发光方式。The number of enameled copper wires 101 in the light-emitting wire 1 can be two, three or four. In the case of two enameled copper wires 101, one of the enameled copper wires 101 is connected to the positive electrode of the power supply, and the other An enameled copper wire 101 is connected to the negative pole of the power supply; when the number of enameled copper wires 101 is three or more, the wiring method is more flexible. It can be connected in parallel or in series, or mixed in parallel and series, and can be set to change. Way of luminescence.
在其他实施方式中,上述漆包铜丝线101的中铜丝可以替换为其他可导电的金属导体,例如裸铜线、裸银线等,只要两者之间有绝缘隔离就可以;上述铜丝还可以替换为碳纤维,一般采用多股碳纤维;或者替换为石墨烯或纳米碳管。在其他实施方式中,也可以使用可导电的金属导体、碳纤维、石墨烯或纳米碳管其中之一与绝缘丝的结合体。In other embodiments, the middle copper wire of the enameled copper wire 101 can be replaced with other conductive metal conductors, such as bare copper wire, bare silver wire, etc., as long as there is insulation between the two; It can also be replaced with carbon fiber, generally using multiple strands of carbon fiber; or replaced with graphene or carbon nanotubes. In other embodiments, a combination of a conductive metal conductor, carbon fiber, graphene or carbon nanotube and an insulating wire may also be used.
上述漆包线的横截面的形状并不一定限定为圆形,也可以是扁平状,除了漆包线之外。在其他实施方式中,也可以采用柔性扁平电缆(FFC,flat flexible cable)或者柔性电路板(FPC,Flexible Printed Circuit)作为可导电的导电件与倒装芯片102电连接,例如如图6所示,倒装芯片102被安装在柔性电路板104上。The cross-sectional shape of the enameled wire is not necessarily limited to a circular shape, but may be flat, except for the enameled wire. In other embodiments, a flexible flat cable (FFC, flat flexible cable) or a flexible printed circuit (FPC, Flexible Printed Circuit) can also be used as a conductive member to be electrically connected to the flip chip 102, for example, as shown in FIG. 6 , The flip chip 102 is mounted on the flexible circuit board 104.
当使用诸如柔性电路板作为导电件时,本实施例还克服了平面自由度限制的技术问题。通常来说,FPC平铺时,只能在空间内卷曲弯折,而不能在其平铺时所在的平面弯折,而若使用FPC螺旋缠绕在基线2上,则对于整个发光线缆而言,可沿径向朝任意一个方向弯折,没有平面上自由度的限制维度,这就是本实施例所称的克服了平面自由度的限制。When using, for example, a flexible circuit board as the conductive member, this embodiment also overcomes the technical problem of the limitation of the plane freedom. Generally speaking, when the FPC is laid flat, it can only be crimped and bent in the space, and cannot be bent on the plane where it is laid. If the FPC is spirally wound on the baseline 2, it will be for the entire light-emitting cable , It can be bent in any direction along the radial direction, and there is no limited dimension of the degree of freedom on the plane, which is said to overcome the limit of the degree of freedom of the plane in this embodiment.
如图2所示,本实施例中,多根纤维丝201构成基线2,各根纤维丝201可以直接紧密并拢且粘接在一起,也可以相互缠绕构成绞股线。基线2的材质也可以是尼龙、涤纶树脂、碳纤维,凯夫拉尔纤维、硅胶、橡胶和塑料的至少一种或上述几种材料的复合材料。当采用上述材料的作为基线2时,基线2还具有良好的可弯折性和形状可恢复性,其在外力的作用下可进行任意弯折,在当外力撤去后又可恢复原来的形状。特别的,在使用某些材料时,基线2在沿轴向方向还可以具有良好的弹性和拉伸性,例如,采用单丝氨纶、莱卡(22分特)或尼龙等材料制成的基线2。而使用另外一些材料时,基线2具有径向的可压缩性,例如,采用涤纶纱线作为基线2。轴向的弹性特性和径向的可压缩特性,都将使发光线缆变得可拉伸,而发光线1可类似与可拉伸的电话螺旋线。As shown in FIG. 2, in this embodiment, a plurality of fiber filaments 201 constitute the base line 2, and each of the fiber filaments 201 may be directly close together and bonded together, or may be entangled with each other to form a strand. The material of the baseline 2 can also be at least one of nylon, polyester resin, carbon fiber, Kevlar fiber, silica gel, rubber, and plastic, or a composite material of the foregoing materials. When the above-mentioned material is used as the base line 2, the base line 2 also has good bendability and shape recoverability. It can be bent arbitrarily under the action of external force, and can return to its original shape after the external force is removed. In particular, when using certain materials, the baseline 2 can also have good elasticity and stretchability in the axial direction. For example, the baseline 2 made of monofilament spandex, Lycra (22 dtex) or nylon, etc. . When using other materials, base line 2 has radial compressibility. For example, polyester yarn is used as base line 2. Both the axial elasticity and radial compressibility will make the light-emitting cable stretchable, and the light-emitting wire 1 can be similar to a stretchable telephone spiral.
在其它实施方式中,基线2采用不锈钢丝线。采用不锈钢丝线作为基线2,具有更高的强度和抗拉性能,由于漆包铜丝线101本身表面绝缘,因此,采用不锈钢丝线作为基线2也不存在短路问题。需要说明的是,若基线2采用不锈钢丝,那么发光线缆就不具备形状可恢复性。In other embodiments, the base line 2 uses a stainless steel wire. The use of stainless steel wire as the base line 2 has higher strength and tensile performance. Since the enameled copper wire 101 itself is insulated on the surface, there is no short circuit problem when the stainless steel wire is used as the base line 2. It should be noted that if the base line 2 uses stainless steel wire, the light-emitting cable does not have shape recoverability.
上述发光线缆具有良好的韧性和抗拉性能:一方面,由于发光线1螺旋缠绕在基线2外面,发光线缆的韧性、抗拉性能可由基线2承担,基线2采用直径小、抗拉性能好的高韧性纤维丝201,使得发光线缆具有更高的韧性、更好的抗拉性能;而发光线缆的径向尺寸取决于基线2的直径和发光线1的直径,多根(一般采用2-7根)纤维丝201所构成的基线2的直径非常小,而发光线1中的漆包铜丝线101更只要满足其导电性能即可,发光线1的径向尺寸也能够设置得非常小,也可以无需设置保护胶层等,因此,发光线缆的径向尺寸能够设置得非常小,满足饰品、服饰、家具、电子产品、日用品等的应用要求。The above-mentioned light-emitting cable has good toughness and tensile performance: on the one hand, since the light-emitting wire 1 is spirally wound outside the base line 2, the toughness and tensile performance of the light-emitting cable can be borne by the base line 2, which has a small diameter and tensile performance Good high tenacity fiber yarn 201 makes the light-emitting cable have higher toughness and better tensile performance; and the radial size of the light-emitting cable depends on the diameter of the base line 2 and the diameter of the light-emitting wire 1. The diameter of the base line 2 composed of 2-7 filaments 201 is very small, and the enameled copper wire 101 in the luminous wire 1 only needs to meet its electrical conductivity. The radial dimension of the luminous wire 1 can also be set It is very small, and there is no need to provide a protective glue layer. Therefore, the radial size of the light-emitting cable can be set very small to meet the application requirements of accessories, clothing, furniture, electronic products, daily necessities, etc.
另一方面,本实施例的发光线缆采用编织式的网线管3也作为发光线1的载体,将网线管3中的一根丝线4替换为发光线1,在网线管3进行编织的同时,将脆弱的发光线1嵌入到网线管3中,使得发光线1与其它丝线4构成浑然一体的编织式的发光线缆,充分利用编织式的网线管3韧性高、抗拉性能强、能够任意弯曲等优点,从而使得这种发光线缆同样具有更高的韧性、更好的抗拉性能的优点,并且也能够任意弯曲,易于理解的是,上述发光线缆还具有形状可恢复的属性,在被弯曲后能够恢复原来的形状。On the other hand, the light-emitting cable of this embodiment uses a braided network tube 3 also as the carrier of the light-emitting wire 1, and replaces a wire 4 in the network cable tube 3 with the light-emitting wire 1, and while the network cable tube 3 is braided , The fragile light-emitting wire 1 is embedded in the network cable tube 3, so that the light-emitting wire 1 and other wires 4 form an integrated braided light-emitting cable, making full use of the braided network cable tube 3 for high toughness, strong tensile performance, and Arbitrary bending and other advantages, so that this light-emitting cable also has the advantages of higher toughness and better tensile performance, and can also be bent arbitrarily. It is easy to understand that the above-mentioned light-emitting cable also has the property of shape recovery , It can return to its original shape after being bent.
这种发光线缆由于采用编织式的网线管3作为主体,具有规则的网格纹理,本身具有较好的装饰效果,能够在饰品、服饰、家具、日用品、电子产品(例如耳机线、充电线、电热壶的插线、空调的指示等)、电子穿戴设备以及智能纺织品等上广泛应用;由于该发光线缆韧性高、抗拉性能强、能够任意弯曲,可以根据预先设计好的图样任意构图,形成各种发光图案或发光体,千变万化;另外,由于该发光线缆韧性高、抗拉性能强、能够任意弯曲,可以通过各种加工工艺与饰品、服饰、家具、日用品、电子产品、电子穿戴设备以及智能纺织品等进行结合,例如缝合、粘合、绕包、捆绑等方式在发光线缆上配置珠宝首饰,并且,发光线缆360度环绕基线2,故可以向四周发出360度的光线。This kind of light-emitting cable adopts the woven network cable tube 3 as the main body, has a regular grid texture, and has a good decorative effect. It can be used in accessories, clothing, furniture, daily necessities, and electronic products (such as earphone cables, charging cables). , Plug-in cables of electric kettles, instructions for air conditioners, etc.), electronic wearable devices and smart textiles, etc.; because the light-emitting cable has high toughness, strong tensile performance, and can be bent arbitrarily, it can be arbitrarily composed according to the pre-designed pattern , The formation of various luminous patterns or luminous bodies is ever-changing; in addition, because the luminous cable has high toughness, strong tensile performance, and can be bent arbitrarily, it can be combined with jewelry, clothing, furniture, daily necessities, electronic products, and electronics through various processing techniques. Wearable devices and smart textiles are combined, such as stitching, bonding, wrapping, bundling, etc., to configure jewelry on the light-emitting cable, and the light-emitting cable surrounds the baseline 2 360 degrees, so it can emit 360 degrees of light around .
在其它实施方式中,网线管3的表面包覆有透明胶层、聚氨酯或聚氯乙烯。In other embodiments, the surface of the mesh tube 3 is covered with a transparent glue layer, polyurethane or polyvinyl chloride.
在其它实施方式中,该发光线缆还包括数据线或电源线,数据线或电源线被包裹在所述网线管3的内腔中。数据线、电源线可以是单芯线缆,也可以是多芯线缆。In other embodiments, the light-emitting cable further includes a data cable or a power cable, and the data cable or power cable is wrapped in the inner cavity of the network cable tube 3. The data cables and power cables can be single-core cables or multi-core cables.
在其它实施方式中,该发光线缆的多根丝线中,至少还有一根为数据线或电源线。数据线、电源线可以是单芯线缆,也可以是多芯线缆。In other embodiments, at least one of the multiple wires of the light-emitting cable is a data wire or a power wire. The data cables and power cables can be single-core cables or multi-core cables.
本实施例的发光线缆,将基线和/或编织式的网线管作为发光线的载体,使得发光线缆的韧性、抗拉性能主要由发光线缆的载体承担,可以采用直径小、抗拉性能更好的线材作为基线和/或网线管的丝线,使得发光线缆具有更高的韧性和抗拉性能,并且,随着组成基线或网线管的丝线的材质不同,该发光线缆还可具有可拉伸性和形状可恢复性,该发光线缆可灵活绕卷的属性以及可360度发光的特性,更使得其应用场景更为广泛。The light-emitting cable of this embodiment uses the base line and/or braided network cable as the carrier of the light-emitting wire, so that the toughness and tensile performance of the light-emitting cable are mainly borne by the carrier of the light-emitting cable, and can be used with a small diameter and tensile strength. The wire with better performance is used as the wire of the base line and/or the network tube, so that the light-emitting cable has higher toughness and tensile performance. Moreover, as the material of the wire that composes the base line or the network tube is different, the light-emitting cable can With stretchability and shape recoverability, the light-emitting cable can be flexibly wound around and can emit light in 360 degrees, which makes its application scenarios more extensive.
以上应用了具体个例对本发明进行阐述,只是用于帮助理解本发明,并不用以限制本发明。对于本领域的一般技术人员,依据本发明的思想,可以对上述具体实施方式进行变化。The above uses specific examples to illustrate the present invention, which are only used to help understand the present invention and not to limit the present invention. For those of ordinary skill in the art, according to the idea of the present invention, the above-mentioned specific embodiments can be changed.

Claims (17)

  1. 一种发光线缆, 包括发光线,其特征在于,还包括基线,所述发光线螺旋紧密绕包在基线外面,所述发光线包括多个倒装LED芯片和至少两根线间具有绝缘隔离的导线,各根导线并排并粘接在一起,各个倒装LED芯片分别焊接在相应的两根导线上。A light-emitting cable, comprising a light-emitting wire, characterized in that it also includes a base line, the light-emitting wire is spirally wrapped tightly outside the base line, the light-emitting wire includes a plurality of flip-chip LED chips and at least two wires are insulated and isolated The wires are side by side and bonded together, and each flip-chip LED chip is soldered to the corresponding two wires.
  2. 如权利要求1所述的发光线缆,其特征在于,所述倒装LED芯片包括紫外LED芯片、红外LED芯片、系统封装的LED、微型COB/COF封装的LED、可寻址的集成LED驱动器或LED传感器。The light-emitting cable according to claim 1, wherein the flip-chip LED chip comprises an ultraviolet LED chip, an infrared LED chip, a system packaged LED, a micro COB/COF packaged LED, and an addressable integrated LED driver Or LED sensor.
  3. 如权利要求1所述的发光线缆,其特征在于,所述导线由至少一根导电丝构成,或者由至少一根导电丝和至少一根绝缘丝构成。The luminous cable according to claim 1, wherein the wire is composed of at least one conductive wire, or at least one conductive wire and at least one insulating wire.
  4. 如权利要求1所述的发光线缆,其特征在于,所述导线为漆包铜线。The light-emitting cable according to claim 1, wherein the wire is an enameled copper wire.
  5. 如权利要求1至4中任一项所述的发光线缆,其特征在于,所述基线包括至少一根高韧性绝缘线。The light-emitting cable according to any one of claims 1 to 4, wherein the base line comprises at least one high-tenacity insulated wire.
  6. 如权利要求5所述的发光线缆,其特征在于,所述高韧性绝缘线为纤维丝。The luminous cable according to claim 5, wherein the high-tenacity insulated wire is a fiber filament.
  7. 如权利要求1至4中任一项所述的发光线缆,其特征在于,所述基线包括不锈钢丝线。The light-emitting cable according to any one of claims 1 to 4, wherein the base line comprises a stainless steel wire.
  8. 如权利要求1至4中任一项所述的发光线缆,其特征在于,所述基线的材质包括尼龙、涤纶、氨纶、碳纤维,凯夫拉尔纤维、硅胶、橡胶和塑料的至少一种。The light-emitting cable according to any one of claims 1 to 4, wherein the material of the base line comprises at least one of nylon, polyester, spandex, carbon fiber, Kevlar fiber, silicone, rubber, and plastic .
  9. 一种发光线缆, 包括由多根丝线编织而成的网线管,其特征在于,所述多根丝线中至少一根为发光线,发光线包括多个倒装LED芯片和至少两根线间具有绝缘隔离的导线,各根导线并排并粘接在一起,各个倒装LED芯片分别焊接在相应的两根导线上。A light-emitting cable, comprising a network tube braided by multiple wires, wherein at least one of the multiple wires is a light-emitting wire, and the light-emitting wire includes a plurality of flip-chip LED chips and at least two wires. There are insulated and isolated wires, each wire is side by side and bonded together, and each flip-chip LED chip is welded on the corresponding two wires respectively.
  10. 如权利要求9所述的发光线缆,其特征在于,所述倒装LED芯片包括紫外LED芯片、红外LED芯片、系统封装的LED、微型COB/COF封装的LED、可寻址的集成LED驱动器或LED传感器。The light-emitting cable according to claim 9, wherein the flip-chip LED chip comprises an ultraviolet LED chip, an infrared LED chip, a system packaged LED, a micro COB/COF packaged LED, and an addressable integrated LED driver Or LED sensor.
  11. 如权利要求9所述的发光线缆,其特征在于,所述多根丝线中,除所述发光线外,其余的丝线均采用尼龙丝线。9. The light-emitting cable according to claim 9, characterized in that, among the plurality of wires, except for the light-emitting wire, all the other wires are nylon wires.
  12. 如权利要求9所述的发光线缆,其特征在于,所述多根丝线中,除所述发光线外,其余的丝线的材质采用碳纤维、凯夫拉尔纤维和石墨烯中的至少一种。The light-emitting cable according to claim 9, wherein, among the plurality of threads, except for the light-emitting thread, the material of the remaining threads is at least one of carbon fiber, Kevlar fiber and graphene .
  13. 如权利要求9所述的发光线缆,其特征在于,还包括数据线或电源线,数据线或电源线被包裹在所述网线管的内腔中。9. The light-emitting cable according to claim 9, further comprising a data line or a power line, the data line or the power line is wrapped in the inner cavity of the network cable tube.
  14. 如权利要求9所述的发光线缆,其特征在于,所述多根丝线中,至少还有一根为数据线或电源线。9. The light-emitting cable of claim 9, wherein at least one of the plurality of wires is a data wire or a power wire.
  15. 如权利要求9所述的发光线缆,其特征在于,所述网线管的表面包覆有透明胶层。9. The light-emitting cable of claim 9, wherein the surface of the network cable tube is covered with a transparent glue layer.
  16. 如权利要求9所述的发光线缆,其特征在于,所述导线由至少一根导电丝构成,或者由至少一根导电丝和至少一根绝缘丝构成。9. The light-emitting cable according to claim 9, wherein the wire is composed of at least one conductive wire, or at least one conductive wire and at least one insulating wire.
  17. 如权利要求16所述的发光线缆,其特征在于,所述导线为漆包铜线。The luminous cable of claim 16, wherein the wire is an enameled copper wire.
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CN204029409U (en) * 2014-06-27 2014-12-17 经纬电线电缆有限公司 Around formula wire rod structure
CN204513248U (en) * 2015-02-12 2015-07-29 李昌辉 A kind of LED rope yarn lamp
CN209785612U (en) * 2019-05-23 2019-12-13 汕头市品冠光电科技有限公司 Novel luminous cable
CN210325233U (en) * 2019-07-12 2020-04-14 深圳市芯联技术科技有限公司 Woven luminous tube cable

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0391995B1 (en) * 1988-09-14 1992-12-16 Francesco Pianetti Bimetallic spiral intrauterine device
CN204029409U (en) * 2014-06-27 2014-12-17 经纬电线电缆有限公司 Around formula wire rod structure
CN204513248U (en) * 2015-02-12 2015-07-29 李昌辉 A kind of LED rope yarn lamp
CN209785612U (en) * 2019-05-23 2019-12-13 汕头市品冠光电科技有限公司 Novel luminous cable
CN210325233U (en) * 2019-07-12 2020-04-14 深圳市芯联技术科技有限公司 Woven luminous tube cable

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