WO2020232833A1 - 车辆照明模组、车灯及汽车 - Google Patents

车辆照明模组、车灯及汽车 Download PDF

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Publication number
WO2020232833A1
WO2020232833A1 PCT/CN2019/099159 CN2019099159W WO2020232833A1 WO 2020232833 A1 WO2020232833 A1 WO 2020232833A1 CN 2019099159 W CN2019099159 W CN 2019099159W WO 2020232833 A1 WO2020232833 A1 WO 2020232833A1
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Prior art keywords
light
low beam
vehicle lighting
module
optical element
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PCT/CN2019/099159
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English (en)
French (fr)
Inventor
龚卫刚
仇智平
李辉
祝贺
张大攀
孙晓芬
李聪
聂睿
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华域视觉科技(上海)有限公司
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Publication of WO2020232833A1 publication Critical patent/WO2020232833A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/20Illuminance distribution within the emitted light
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to a vehicle lighting module, belonging to the technical field of vehicle lamps.
  • Vehicles are equipped with headlights, and the headlights are equipped with modules.
  • a vehicle light module refers to a device or unit that can realize one or several vehicle lighting functions alone or in combination. It has good optical performance and aesthetics, and is generally used as the optical element of the vehicle lighting module.
  • the height (up and down direction) and width (left and right direction) of the lens opening size are generally 40-70mm, and the length of the light guide is generally 40-70mm, so it cannot be applied to the increasingly compact car lights.
  • the field urgently needs corresponding technical solutions to meet this demand.
  • the purpose of the present invention is to provide a vehicle lighting module that can be adapted to the shape of a narrow and compact vehicle lamp.
  • the present invention adopts the following technical solutions:
  • a vehicle lighting module includes a module unit, the module unit includes a light source 1, a primary optical element 2, a secondary optical element 3 arranged in order from back to front along the light emitting direction; the light source arrangement in a single module unit For 1-5.
  • the vehicle lighting module has at least two module units: a main light type module unit and an auxiliary light type module unit; the light type of the main light type module unit covers the core area of the light type, so The light type of the auxiliary light type module unit covers the core area; the main light type module unit and the auxiliary light type module unit cooperate with each other to form a complete light type lighting system.
  • the main light type module unit has several, and the auxiliary light type module unit has three; each module unit interacts with each other to realize the lighting function as a whole; as an individual module unit Part of the lighting function can also be realized separately and used in conjunction with other vehicle lighting modules.
  • the secondary optical element 3 is a plano-convex lens, the height and width of the opening size of the plano-convex lens are both about 5-20 mm; the front-to-rear distance of the primary optical element 2 is 10-20 mm.
  • the primary optical element 2 is sequentially provided with a light entrance portion 201, a light transmission portion 203, and a light exit portion 204 along the light exit direction.
  • the upper or lower surface of the light transmission portion 203 is set as a reflection portion 202, and the upper boundary of the light exit portion 204 Or the lower boundary is set as the cut-off part 205, the light emitted by the light source first enters the primary optical element 2 from the light entrance part; the function of the light entrance part 201 is to collect and collimate the light source and then irradiate the light exit part 204.
  • the light incident part 201 has a focal point, and the focal point is disposed at the light output part 204.
  • the focal point is set at the cut-off portion 205 of the upper or lower edge of the light-emitting portion 204; in this way, the light incident from the light-incident portion can be more concentrated to the cut-off portion, forming a clear light shape, and part of the effective light passes through
  • the light portion 203 directly emits the light emitting portion 204, and the other part is totally reflected by the reflecting portion 202 and then emitted from the light emitting portion 204.
  • the length of the light-passing portion 203 is 10-20 mm.
  • the module unit is a low-beam module unit or a high-beam module unit.
  • the cut-off portion of the primary optical element 2 is set at the lower boundary of the light-emitting portion;
  • Group unit: the cut-off part of the primary optical element 2 is set at the upper boundary of the light-emitting part; after the back projection effect of the lens, the cut-off line of the low beam shape is located at the upper boundary of the light type, and the cut-off line of the high beam light shape is located in the light Type lower boundary.
  • the secondary optical element is a lens, and a light entrance surface 301 and a light exit surface 302 are sequentially arranged along the light exit direction.
  • the light incident portion 201 has a condensing cup-shaped structure, that is, a horn-like shape with an inner concave cavity in the middle and a flared outer contour gradually expanding along the light emitting direction, and the inner concave cavity cover is arranged on the light source.
  • the light emitting portion 204 is configured as a smooth concave arc surface with no step difference.
  • the radius R of the arc Fs of the arc is less than or equal to 20mm, and the concave refers to the concave toward the rear end, and is used to cooperate with the lens of the secondary optical element 3.
  • the cut-off part 205 is arranged at the boundary of the light emitting part 204, and the lens The focal point is set at the boundary, or the distance from the boundary is no more than 2mm.
  • the side where the light-passing portion 203 and the cut-off portion 205 are connected is provided as the reflective portion 202, and the cut-off portion 205 has a height difference.
  • the reflecting portion 202 is configured as a segmented surface with the same height difference corresponding to the height difference of the cut-off portion, so as to form a smooth curved surface of the cut-off line boundary shape at the cut-off portion.
  • the reflective portion 202 is a continuous curved surface with no height difference, and only has a height difference at a portion that is connected to the light emitting portion 204.
  • the secondary optical element 2 of at least one of the auxiliary light module units is set as a plano-convex lens, a double-convex lens or a toric lens, and the focal length of the lens is less than or equal to 20mm, wherein the toroidal lens has both the light entrance surface and the light exit surface. It is a toroidal lens with a bulging shape as a whole in the light-emitting direction. This kind of lens can form a wider light shape and widen, which is suitable for a wide-angle light shape.
  • the structure for forming the low beam three-zone and the 50L light-shaped area is arranged in the reflection part of the low beam primary optical element, wherein the 50L structure is a concave cavity and is arranged close to the cut-off part; the three-zone structure is arranged at The middle section of the reflection part has a wedge-shaped structure, and the thickness gradually increases from back to front. Its light-emitting surface is a concave curved surface, and the concave refers to the concave toward the rear end.
  • the light source is configured as an LED light source or a laser light source.
  • the vehicle lighting module is used for low beam and high beam lighting.
  • the low beam module is divided into multiple main low beam module units and auxiliary low beam module units.
  • the main low beam refers to the light shape that illuminates the high illumination intensity area in the middle of the low beam
  • the auxiliary low beam refers to the light shape that illuminates the widened and wide-range illumination area on both sides of the low beam.
  • Each module unit independently realizes the close
  • the partial light shape of the light can realize the low beam function through the superposition of the light shape of each module unit.
  • a vehicle lamp uses the vehicle lighting module described in any one of the above.
  • the low beam module is divided into multiple main low beam modules and auxiliary low beam modules. Part of the partial light shape of the low beam can realize the low beam function through the superposition of the light shapes of each module; in the same way, the function of the high beam can also be realized together through the superposition of the light shapes of each module; the scheme design is ingenious.
  • the vehicle lighting module is designed to include at least one main light type module unit and at least one auxiliary light type module unit.
  • the light type of the main light type module unit covers the core area of the light type.
  • the light type of the auxiliary light type module unit covers the core area; the main light type module unit and the auxiliary light type module unit cooperate to form a complete light type lighting system, the light type effect is better, the design freedom is high, and the Good adjustment.
  • Figure 1 is a three-dimensional structure diagram of the main low beam module one
  • Figure 3 is a light profile diagram of the main low beam module one
  • Fig. 4 is a three-dimensional structure diagram of the second main low beam module
  • Figure 5 is a side view of the second main low beam module
  • Figure 6 is a transverse sectional view of the second main low beam module
  • FIG. 7 is a three-dimensional structural view of the primary optical element of the main low beam module 2;
  • FIG. 9 is a three-dimensional structural diagram of the primary optical element of the main low beam module 2 with the III zone and the 50L structure;
  • FIG. 10 is a three-dimensional structure diagram of the primary optical element of the main low beam module 1 with 50L;
  • Figure 11 is a light profile diagram of the second main low beam module
  • Figure 12 is a light shape diagram of the main low beam module after the first and second light shapes are superimposed
  • Figure 13 is a three-dimensional structure diagram of the auxiliary low beam module one
  • Figure 14 is a side view of the auxiliary low beam module one
  • Figure 15 is a transverse sectional view of the auxiliary low beam module one
  • 16 is a three-dimensional structure diagram of the primary optical element of the auxiliary low beam module one;
  • Figure 17 is a front view of the primary optical element of the auxiliary low beam module one;
  • Figure 18 is a light profile diagram of auxiliary low beam module one
  • FIG. 19 is a three-dimensional structure diagram of the auxiliary low beam module 2;
  • 20 is a three-dimensional structure diagram of the primary optical element of the auxiliary low beam module 2;
  • Figure 21 is a transverse sectional view of the second auxiliary low beam module
  • Figure 22 is a light profile diagram of the auxiliary low beam module 2;
  • Figure 23 is a three-dimensional structure diagram of the auxiliary low beam module three
  • 24 is a three-dimensional structure diagram of the primary optical element of the auxiliary low beam module three;
  • Figure 25 is a transverse sectional view of the auxiliary low beam module three;
  • Figure 26 is a light profile diagram of the auxiliary low beam module three
  • Figure 27 is a light shape diagram of the auxiliary low beam module after the first, second and third light shapes are superimposed;
  • FIG. 28 is a light shape diagram of a complete low beam after the light shapes of the main low beam module and the auxiliary low beam module are superimposed.
  • Light source 2. Primary optical element, 3. Secondary optical element, 201. Primary optical element light incident part, 202. Primary optical element reflection part, 203. Primary optical element light passing part, 204. Primary optical element Light exit part, 205. Primary optical element cut-off part, 206.50L structure, 207. Three-zone structure, 301. Light entrance surface of secondary optical element, 302. Light exit surface of secondary optical element, Fp. Focus of secondary optical element, Fs .The radian of the light-emitting surface of the primary optical element.
  • the vehicle lighting module can be used for low beam and high beam lighting.
  • the low beam is one of the main functions of vehicle lighting.
  • the low beam module is divided into multiple main low beams Modules and auxiliary low beam modules.
  • the main low beam generally refers to the light shape that illuminates the high illumination intensity area in the middle of the low beam
  • the auxiliary low beam generally refers to the light shape that illuminates the widened and wide-range lighting area on both sides of the low beam.
  • a vehicle lighting module includes a module unit that includes a light source 1, a primary optical element 2, and a secondary optical element 3 that are sequentially arranged from back to front along the light emitting direction;
  • the light source in the unit is set to 1-5.
  • the vehicle lighting module has at least two module units: a main light type module unit and an auxiliary light type module unit; the light type of the main light type module unit covers the core area of the light type, and the auxiliary light The light type of the type module unit covers the core area; the main light type module unit and the auxiliary light type module unit cooperate with each other to form a complete light type lighting system.
  • the main light type module unit has several, and the auxiliary light type module unit has three; each module unit interacts with each other to realize the lighting function as a whole; as a module unit Individuals can also realize part of the lighting function alone, and use it in conjunction with other vehicle lighting modules.
  • the main low beam module is set to two, as shown in Figures 1 and 2, the light source and the light incident part of the secondary optical element 3 are set to one, the lens is a plano-convex lens, and the lens opening size is high (up and down direction) And the width (left and right direction) are about 5-20mm (preferably 10mm), the light source 1 is a single-chip LED light source, the light incident part 201 is a condensing cup-shaped structure, and the lower surface of the light transmitting part 203 is set as the reflecting part 202 ,
  • the shape of the line with the height difference between the left and right is used to form the main low beam shape with the shape of the
  • the main low beam module two is set to two, as shown in Figure 4-9, the difference from the main low beam module one is that the light entrance part of the light source and the secondary optical element are both set to two, and the lens opening
  • the height (up and down direction) of the size is about 10mm, and the width (left and right direction) is about 15mm.
  • the light incident part of the light source and the secondary optical element has a certain inclination angle relative to the central axis, and the light source and light incident part on both sides are inclined to the middle, formed
  • the light shape is shown in Figure 11.
  • the light shape formed by the superposition of the first and second main low beam modules is shown in FIG. 12.
  • the auxiliary low beam module 1 is set to one, as shown in Figs. 13-17.
  • the difference from the main low beam module 1 is that the reflective part arranged on the lower surface of the light-passing part 203 is smooth and has no step. Curved surface, the cut-off portion 205 at the lower boundary of the light emitting portion is a continuous curve with no step difference. In the front view, the cut-off portion 205 is low in the middle and high on both sides. The height is relative to the vertical direction, which is used to adjust the light shape of the auxiliary low beam.
  • the reflecting part has a curved shape corresponding to the cut-off part 205
  • the lens is a toroidal lens
  • the height (up and down direction) of the lens opening is about 10mm
  • the width (left and right direction) is about 15mm.
  • the toric lens can As shown in Figure 15, the light source and the light incident part are arranged on the left side of the central axis.
  • the formed light shape is located on the right side of the central axis of the light shape, forming a low beam
  • the widened light shape on the right, as shown in Figure 18, the light shape of the auxiliary low beam has an angle of about -20° on the left and +40° on the right.
  • the second auxiliary low beam module is set to one, as shown in Figure 19-21.
  • the difference from the auxiliary low beam module one is that the light source and the light incident part are arranged on the central axis, forming a substantially symmetrical center of the low beam.
  • the expanded light shape, as shown in Fig. 22, the left and right angle range of the auxiliary low beam is basically symmetrical, about 30°.
  • Auxiliary low beam module three is auxiliary low beam module three:
  • the third auxiliary low beam module is set to one, as shown in Figure 23-25.
  • the difference from the auxiliary low beam module one is that the light source and the light incident part are set on the right side of the central axis, according to the reverse of the lens
  • the principle is that the formed light shape is located on the left side of the central axis of the light shape, forming a left widening light shape of the low beam.
  • the left side angle of the auxiliary low beam is about -50°
  • the right side is +10 °About.
  • FIG. 27 shows the entire expanded light shape after the light shapes of the auxiliary low beam modules 1, 2 and 3 are superimposed. Since it is a left light, the angle on the right side (ie the inside of the vehicle) is smaller than the angle on the left side (ie, the outside of the vehicle).
  • FIG. 28 is the complete low beam formed by superimposing the light shapes formed by all the above main low beam and auxiliary low beam modules. The light shape, due to the different settings of the illuminance value of the isoilluminance line, the display of the light shape angle range is not completely consistent.
  • the above-mentioned central axis refers to an axis passing through the focal point of the lens in the forward and backward direction.

Abstract

一种车辆照明模组,其包括:模组单元,模组单元具有沿出光方向自后向前而依次设置的光源(1)、初级光学元件(2)、次级光学元件(3),模组单元内的光源设置1-15个。车辆照明模组采用特定的初级光学元件(2)和次级光学元件(3)的配合设计,使得车辆照明模组的体积小巧、出光面开口尺寸小,能够适应窄小、紧凑的车灯造型,更具个性化和科技感。

Description

车辆照明模组、车灯及汽车 技术领域
本发明涉及一种车辆照明模组,属于车灯技术领域。
背景技术
车辆设置有前照灯,前照灯中设置有模组,在本技术领域,车灯模组是指单独或经过组合使用后能够实现某一个或几个车辆照明功能的装置或单元,因为透镜具有很好的光学性能以及美感,一般作为车辆照明模组的出光的光学元件。
目前车灯的发展趋势是越来越窄小,这样会使得汽车整体的造型更具个性化和科技感。以2019年在上海国际博览中心举办的国际车展为例,很多主流的整车企业展示的概念车、甚至是量产车上的车灯的造型更加窄小、紧凑,而且还具有多个模组实现车辆照明的趋势,而不是之前常见的一两个出光面开口较大的模组实现车辆照明,现有技术中,一般采用光源+光导+透镜形式的车辆照明模组的体积以及出光面开口较大,
透镜开口尺寸的高(上下方向)和宽(左右方向)尺寸一般要40-70mm,光导的长度一般也要40-70mm,因此不能适用于空间日益紧凑的车灯之中。本领域亟待相应的技术方案,以满足这种需求。
发明内容
本发明的目的是提供一种能够适用于窄小、紧凑车灯造型的车辆照明模组,本发明采取以下技术方案:
一种车辆照明模组,包括模组单元,所述模组单元包括沿出光方向自 后向前依次设置的光源1、初级光学元件2、次级光学元件3;单个模组单元内的光源设置为1-5个。
进一步的,车辆照明模组具有至少两个模组单元:一主光型模组单元和一辅助光型模组单元;所述主光型模组单元的光型覆盖光型的核心区域,所述辅助光型模组单元的光型覆盖所述核心区域;主光型模组单元和辅助光型模组单元相互配合形成完整光型的照明系统。
更进一步的,所述主光型模组单元具有若干个,所述辅助光型模组单元具有三个;各个模组单元之间相互作用,作为一个整体能够实现照明功能;作为模组单元个体也能够单独实现部分照明的功能,和其他车辆照明模组配合使用。
更进一步的,各模组单元中:次级光学元件3为平凸透镜,平凸透镜开口尺寸的高和宽尺寸均约5-20mm;初级光学元件2的前后距离为10-20mm。
更进一步的,初级光学元件2沿出光方向依次设置有入光部201、通光部203和出光部204,通光部203的上表面或下表面设置为反射部202,出光部204的上边界或下边界设置为截止部205,光源发出的光线首先由入光部进入初级光学元件2;入光部201的作用是对光源进行收集、准直后向出光部204照射。
再进一步的,入光部201具有焦点,该焦点设置于出光部204处。
再进一步的,该焦点设置于出光部204上边缘或下边缘的截止部205处;这样由入光部入射的光线能够更加集中地射向截止部,形成清晰光形,有效的光线一部分经通光部203直接射出出光部204,另一部分被反射部202全反射后再由出光部204射出。
再进一步的,所述通光部203的长度为10-20mm。
进一步的,所述模组单元是近光模组单元或远光模组单元,相应的,针对近光模组单元:初级光学元件2的截止部设置于出光部的下边界;针对远光模组单元:初级光学元件2的截止部设置于出光部的上边界;经过透镜的反向投影作用,形成的近光光形的截止线位于光型上边界,远光光形的截止线位于光型下边界。
进一步的,所述次级光学元件为透镜,沿出光方向依次设置有入光面301和出光面302。
更进一步的,所述如入光部201呈聚光杯状结构,即中间具有内凹腔体、外围轮廓沿出光方向逐渐扩大的喇叭状的形状,内凹腔体罩在光源上进行设置。
更进一步的,出光部204设置为无段差、顺滑的内凹圆弧面。
再进一步的,圆弧的弧度Fs的半径R≤20mm,内凹指的是向后端凹,用于与次级光学元件3的透镜相配合,截止部205设置于出光部204的边界,透镜的焦点设置于该边界处,或者距离该边界的距离不超过2mm。
再进一步的,通光部203和截止部205相接的一面设置为反射部202,截止部205具有高低落差。
再进一步的,反射部202设置为与截止部的高低落差对应的具有同样高低落差的分段面,以在截止部形成截止线边界形状的顺滑曲面。
再进一步的,反射部202为连续无高低落差的曲面,仅在与出光部204交接的部位具有高低落差。
更进一步的,至少其中一个辅助光型模组单元的次级光学元件2设置为平凸透镜、双凸透镜或环面透镜,透镜的焦距≤20mm,其中,环面透镜是入光面和出光面均为圆环面、且整体向出光方向隆起形状的透镜,这种透镜能够形成较宽的光形展宽,适用于大角度展宽的光形。
更进一步的,用于形成近光三区和50L光形区域的结构设置于近光的初级光学元件的反射部,其中,50L结构为凹状空腔,靠近截止部进行设置;三区结构设置于反射部中段,就有楔形结构、厚度由后向前逐渐增大,其出光面为内凹曲面,内凹指的是向后端凹。
更进一步的,光源设置为LED光源或激光光源。
更进一步的,车辆照明模组用于近光和远光照明,当适用于车辆照明中的近光功能时,近光模组分为多个主近光模组单元和辅助近光模组单元,所述主近光是指对近光中间高照明强度区域进行照明的光形,辅助近光是指对近光两侧展宽大范围照明区域进行照明的光形,各个模组单元独立实现近光的部分局部光形,通过各个模组单元光形的叠加、共同实现近光功能。
一种车灯,使用上述任意一项所述的车辆照明模组。
一种汽车,使用上述的车灯。
本发明的有益效果在于:
1)采用特定的初级光学元件和次级光学元件的配合设计,使得车辆照明模组体积小巧、出光面开口尺寸小,能够适应窄小、紧凑的车灯造型,更具个性化和科技感。
2)针对现有的透镜开口尺寸的高和宽,以及通光部长度均需要40-70mm的问题,使得将车辆照明模组的通光部长度缩短到仅为10-20mm,透镜开口尺寸仅为5-20mm的状态成为了可能,并且成功实现;从而提供了一种能够适用于窄小、紧凑车灯造型的车辆照明模组。
3)可以用于近光和远光等照明,当适用于车辆照明中的近光功能时,近光模组分为多个主近光模组和辅助近光模组,各个模组实现的近光的部分局部光形,通过各个模组光形的叠加,共同实现近光功能;同理,通过 各个模组光型的叠加,也可共同实现远光的功能;方案设计巧妙。
4)进一步而言,将车辆照明模组设计为包括至少一主光型模组单元和至少一辅助光型模组单元的结构形式,主光型模组单元的光型覆盖光型的核心区域,该辅助光型模组单元的光型覆盖核心区域;主光型模组单元和辅助光型模组单元相互配合形成完整光型的照明系统,光型效果更佳,设计自由度高,可调节性好。
附图说明
图1是主近光模组一的立体结构图;
图2是主近光模组一的初级光学元件的立体结构图;
图3是主近光模组一的光形图;
图4是主近光模组二的立体结构图;
图5是主近光模组二的侧视图;
图6是主近光模组二的横向断面图;
图7是主近光模组二的初级光学元件的立体结构图;
图8是主近光模组二的初级光学元件的前视图;
图9是主近光模组二的初级光学元件设置有III区和50L结构的立体结构图;
图10是主近光模组一的初级光学元件设置有50L的立体结构图;
图11是主近光模组二的光形图;
图12是主近光模组一、二光形叠加后的光形图;
图13是辅助近光模组一的立体结构图;
图14是辅助近光模组一的侧视图;
图15是辅助近光模组一的横向断面图;
图16是辅助近光模组一的初级光学元件的立体结构图;
图17是辅助近光模组一的初级光学元件的前视图;
图18是辅助近光模组一的光形图;
图19是辅助近光模组二的立体结构图;
图20是辅助近光模组二的初级光学元件的立体结构图;
图21是辅助近光模组二的横向断面图;
图22是辅助近光模组二的光形图;
图23是辅助近光模组三的立体结构图;
图24是辅助近光模组三的初级光学元件的立体结构图;
图25是辅助近光模组三的横向断面图;
图26是辅助近光模组三的光形图;
图27是辅助近光模组一、二、三光形叠加后的光形图;
图28是主近光模组和辅助近光模组的光形叠加后的完整近光的光形图。
其中,1.光源,2.初级光学元件,3.次级光学元件,201.初级光学元件入光部,202.初级光学元件反射部,203.初级光学元件通光部,204.初级光学元件出光部,205.初级光学元件截止部,206.50L结构,207.三区结构,301.次级光学元件入光面,302.次级光学元件出光面,Fp.次级光学元件的焦点,Fs.初级光学元件出光面的弧度。
具体实施方式
下面结合附图和具体实施例对本发明进一步说明。
本车辆照明模组可以用于近光和远光等照明,近光是车辆照明的主要功能之一,当适用于车辆照明中的近光功能时,近光模组分为多个主近光 模组和辅助近光模组,主近光一般是指对近光中间高照明强度区域进行照明的光形,辅助近光一般是指对近光两侧展宽大范围照明区域进行照明的光形,各个模组实现的近光的部分局部光形,通过各个模组光形的叠加、共同实现近光功能,以左侧车灯为例,具体实施例如下:
参见图1-2,一种车辆照明模组,包括模组单元,所述模组单元包括沿出光方向自后向前依次设置的光源1、初级光学元件2、次级光学元件3;模组单元内的光源设置为1-5个。
车辆照明模组具有至少两个模组单元:一主光型模组单元和一辅助光型模组单元;所述主光型模组单元的光型覆盖光型的核心区域,所述辅助光型模组单元的光型覆盖所述核心区域;主光型模组单元和辅助光型模组单元相互配合形成完整光型的照明系统。
本实施例中,所述主光型模组单元具有若干个,所述辅助光型模组单元具有三个;各个模组单元之间相互作用,作为一个整体能够实现照明功能;作为模组单元个体也能够单独实现部分照明的功能,和其他车辆照明模组配合使用。
下面对本实施例中各个光型模组单元分别说明:
主近光模组一:
主近光模组一设置为2个,如图1和2所示,光源和次级光学元件3的入光部均设置为1个,透镜为平凸透镜,透镜开口尺寸的高(上下方向)和宽(左右方向)尺寸均约5-20mm(优选为10mm),光源1是单芯片的LED光源,入光部201为聚光杯状结构,通光部203的下表面设置为反射部202,反射部202设置为具有左右段差的分段面,出光部设置为半径R=10mm的圆弧面,反射部202和出光部相交处设置为截止部205,截止部205的形状为近光截止线的具有左、右高度差的形状,用于形成具有截止线形状的主近 光光形,如图3所示。
主近光模组二:
主近光模组二设置为2个,如图4-9所示,和主近光模组一的不同之处在于:光源和次级光学元件的入光部均设置为2个,透镜开口尺寸的高(上下方向)约10mm,宽(左右方向)约15mm,光源和次级光学元件的入光部相对中轴线具有一定倾斜角度,两侧的光源和入光部倾斜指向中间,形成的光形如图11所示。
上述主近光模组一和二叠加形成的光形如图12所示。
辅助近光模组一:
辅助近光模组一设置为1个,如图13-17所示,和主近光模组一的不同之处在于:设置于通光部203下表面的反射部为不具有段差的顺滑曲面,出光部下边界的截止部205为不具有段差的连续曲线,且前视图中截止部205中间低、两侧高,高低是相对上下方向而言,用于对辅助近光进行光形调整,具有较平整的光形边界,反射部具有和截止部205相应的曲面形状,透镜为环面透镜,透镜开口尺寸的高(上下方向)约10mm,宽(左右方向)约15mm,环面透镜能够形成较大角度的展宽,由图15所示,光源和入光部设置于中轴线的左侧,根据透镜的反向原理,形成的光形位于光形中轴线的右侧,形成近光的右侧展宽光形,由图18所示,该辅助近光的光形左侧角度-20°左右,右侧+40°左右。
辅助近光模组二:
辅助近光模组二设置为1个,如图19-21所示,和辅助近光模组一的不同之处在于:光源和入光部设置于中轴线上,形成近光中间基本对称的展宽光形,由图22所示,该辅助近光的光形左右侧角度范围基本对称,约30°左右。
辅助近光模组三:
辅助近光模组三设置为1个,如图23-25所示,和辅助近光模组一的不同之处在于:光源和入光部设置于中轴线的右侧,根据透镜的反向原理,形成的光形位于光形中轴的左侧,形成近光的左侧展宽光形,由图26所示,该辅助近光的光形左侧角度-50°左右,右侧+10°左右。
图27为上述辅助近光模组一、二和三的光形叠加后的整个展宽光形,由于是左灯,则右侧(即车辆内侧)角度小于左侧(即车辆外侧)角度。
上述主近光模组和辅助近光模组共7个,可以在车灯内按照一定的排布方式进行布置,由于模组整体和透镜开口尺寸均较小,能够适应更多的车灯造型,尤其是狭窄的车灯造型,上述7个车灯模组共同用于近光的照明,图28是上述所有主近光和辅助近光模组形成的光形叠加后形成的完整近光的光形,由于等照度线的照度值设置不同,光形角度范围显示不完全一致。
上述中轴线是指过透镜焦点前后方向的轴线。
本实施例中所描述的方位关系如图4所示。
以上是本发明的优选实施例,本领域普通技术人员还可以在此基础上进行各种变换或改进,在不脱离本发明总的构思的前提下,这些变换或改进都应当属于本发明要求保护的范围之内。

Claims (23)

  1. 一种车辆照明模组,其特征在于:
    包括模组单元,所述模组单元包括沿出光方向自后向前依次设置的光源(1)、初级光学元件(2)、次级光学元件(3);单个模组单元内的光源设置为1-5个。
  2. 如权利要求1所述的车辆照明模组,其特征在于:车辆照明模组具有至少两个模组单元:一主光型模组单元和一辅助光型模组单元;所述主光型模组单元的光型覆盖光型的核心区域,所述辅助光型模组单元的光型覆盖所述核心区域;主光型模组单元和辅助光型模组单元相互配合形成完整光型的照明系统。
  3. 如权利要求2所述的车辆照明模组,其特征在于:所述主光型模组单元具有若干个,所述辅助光型模组单元具有若干个;各个模组单元之间相互作用,作为一个整体能够实现照明功能;作为模组单元个体也能够单独实现部分照明的功能,和其他车辆照明模组配合使用。
  4. 如权利要求2或3所述的车辆照明模组,其特征在于:各模组单元中:次级光学元件(3)为平凸透镜,平凸透镜开口尺寸的高和宽尺寸均约5-20mm;初级光学元件(2)的前后距离为10-20mm。
  5. 如权利要求2或3所述的车辆照明模组,其特征在于:初级光学元件(2)沿出光方向依次设置有入光部(201)、通光部(203)和出光部(204),通光部(203)的上表面或下表面设置为反射部(202),出光部(204)的上边界或下边界设置为截止部(205),光源发出的光线首先由入光部进入初级光学元件(2);入光部(201)的作用是对光源进行收集、准直后向出光部(204)照射。
  6. 如权利要求5所述的车辆照明模组,其特征在于:入光部(201)具有焦点,该焦点设置于出光部(204)处。
  7. 如权利要求6所述的车辆照明模组,其特征在于:该焦点设置于出光部(204)上边缘或下边缘的截止部(205)处;这样由入光部入射的光线能够更加集中地射向截止部,形成清晰光形,有效的光线一部分经通光部(203)直接射出出光部(204),另一部分被反射部(202)全反射后再由出光部(204)射出。
  8. 如权利要求7所述的车辆照明模组,其特征在于:所述通光部(203)的长度为10-20mm。
  9. 如权利要求4所述的车辆照明模组,其特征在于:所述模组单元是近光模组单元或远光模组单元,相应的,针对近光模组单元:初级光学元件(2)的截止部设置于出光部的下边界;针对远光模组单元:初级光学元件(2)的截止部设置于出光部的上边界;经过透镜的反向投影作用,形成的近光光形的截止线位于光型上边界,远光光形的截止线位于光型下边界。
  10. 如权利要求1所述的车辆照明模组,其特征在于:所述次级光学元件为透镜,沿出光方向依次设置有入光面(301)和出光面(302)。
  11. 如权利要求5所述的车辆照明模组,其特征在于:所述如入光部(201)呈聚光杯状结构,即中间具有内凹腔体、外围轮廓沿出光方向逐渐扩大的喇叭状的形状,内凹腔体罩在光源上进行设置。
  12. 如权利要求5所述的车辆照明模组,其特征在于:出光部(204)设置为无段差、顺滑的内凹圆弧面。
  13. 如权利要求12所述的车辆照明模组,其特征在于:圆弧的弧度Fs的半径R≤20mm,内凹指的是向后端凹,用于与次级光学元件(3)的透镜相配合,截止部(205)设置于出光部(204)的边界,透镜的焦点设置于该边界处,或者距离该边界的距离不超过2mm。
  14. 如权利要求12所述的车辆照明模组,其特征在于:通光部(203)和截止部(205)相接的一面设置为反射部(202),截止部(205)具有高低落差。
  15. 如权利要求14所述的车辆照明模组,其特征在于:反射部(202)设置为与截止部的高低落差对应的具有同样高低落差的分段面,以在截止部形成截止线边界形状的顺滑曲面。
  16. 如权利要求14所述的车辆照明模组,其特征在于:反射部(202)为连续无高低落差的曲面,仅在与出光部(204)交接的部位具有高低落差。
  17. 如权利要求2或3所述的车辆照明模组,其特征在于:至少其中一个辅助光型模组单元的次级光学元件(2)设置为平凸透镜、双凸透镜或环面透镜,透镜的焦距≤20mm,其中,环面透镜是入光面和出光面均为圆环面、且整体向出光方向隆起形状的透镜,这种透镜能够形成较宽的光形展宽,适用于大角度展宽的光形。
  18. 如权利要求2或3所述的车辆照明模组,其特征在于:用于形成近光三区和50L光形区域的结构设置于近光的初级光学元件的反射部,其中,50L结构为凹状空腔,靠近截止部进行设置;三区结构设置于反射部中段,就有楔形结构、厚度由后向前逐渐增大,其出光面为内凹曲面,内凹指的是向后端凹。
  19. 如权利要求2或3所述的车辆照明模组,其特征在于:光源设置为LED光源或激光光源。
  20. 如权利要求2或3所述的车辆照明模组,其特征在于:车辆照明模组用于近光和远光照明,当适用于车辆照明中的近光功能时,近光模组分为多个主近光模组单元和辅助近光模组单元,所述主近光是指对近 光中间高照明强度区域进行照明的光形,辅助近光是指对近光两侧展宽大范围照明区域进行照明的光形,各个模组单元独立实现近光的部分局部光形,通过各个模组单元光形的叠加、共同实现近光功能。
  21. 如权利要求2或3所述的车辆照明模组,其特征在于:
    主光型模组单元包括两种:主近光模组一、主近光模组二;
    主近光模组一设置为2个,一次级光学元件的具有一入光部,入光部为聚光杯状结构,通光部的下表面设置为反射部,反射部设置为具有左右段差的分段面,出光部设置为圆弧面;
    主近光模组二设置为2个,光源和次级光学元件的入光部均设置为2个,透镜开口尺寸的高8-12mm,宽13-17mm,光源和次级光学元件的入光部相对中轴线具有倾斜角度,两侧的光源和入光部倾斜指向中间;
    辅助光型模组单元包括两种:辅助近光模组一、辅助近光模组二;
    辅助近光模组一设置为1个,设置于通光部下表面的反射部为不具有段差的顺滑曲面,出光部下边界的截止部为不具有段差的连续曲线,且前视图中截止部中间低、两侧高;反射部具有和截止部相应的曲面形状,透镜为环面透镜,透镜开口尺寸的高为8-12mm,宽约13-17mmmm;光源和入光部设置于中轴线的左侧,形成的光形位于光形中轴线的右侧,形成近光的右侧展宽光形,该辅助近光的光形左侧角度接近20°,右侧接近+40°;
    辅助近光模组二设置为1个,光源和入光部设置于中轴线上,形成近光中间对称或接近对称的展宽光形,该辅助近光的光形左右侧角度范围对称或接近对称,角度为25°-35°;
    辅助近光模组三设置为1个,光源和入光部设置于中轴线的右侧, 形成的光形位于光形中轴的左侧,形成近光的左侧展宽光形,该辅助近光的光形左侧角度接近-50°,右侧接近+10°。
  22. 一种车灯,其特征在于:使用权利要求1-21中任意一项所述的车辆照明模组。
  23. 一种汽车,其特征在于:使用权利要求22所述的车灯。
PCT/CN2019/099159 2019-05-20 2019-08-04 车辆照明模组、车灯及汽车 WO2020232833A1 (zh)

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